WO2024036675A1 - Panne à brides à deux couches et son procédé de préparation - Google Patents
Panne à brides à deux couches et son procédé de préparation Download PDFInfo
- Publication number
- WO2024036675A1 WO2024036675A1 PCT/CN2022/118293 CN2022118293W WO2024036675A1 WO 2024036675 A1 WO2024036675 A1 WO 2024036675A1 CN 2022118293 W CN2022118293 W CN 2022118293W WO 2024036675 A1 WO2024036675 A1 WO 2024036675A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- flange
- double
- layer
- purline
- folded
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 9
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 34
- 239000010959 steel Substances 0.000 claims abstract description 34
- 238000003466 welding Methods 0.000 claims abstract description 16
- 238000002360 preparation method Methods 0.000 claims abstract description 10
- 230000008569 process Effects 0.000 claims abstract description 4
- 238000005516 engineering process Methods 0.000 claims description 3
- 238000005452 bending Methods 0.000 abstract description 6
- 239000000463 material Substances 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000008719 thickening Effects 0.000 abstract description 2
- 238000003754 machining Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000010835 comparative analysis Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D21/00—Combined processes according to methods covered by groups B21D1/00 - B21D19/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
- E04B1/58—Connections for building structures in general of bar-shaped building elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
- E04C3/04—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/02—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces
- E04C3/04—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal
- E04C3/06—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal with substantially solid, i.e. unapertured, web
- E04C3/07—Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; Braces of metal with substantially solid, i.e. unapertured, web at least partly of bent or otherwise deformed strip- or sheet-like material
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D12/00—Non-structural supports for roofing materials, e.g. battens, boards
Definitions
- the present invention relates to the technical field of building profiles, and in particular to a double-layer flange purlin and a preparation method thereof.
- Purlins also called purlins and stringers, are generally used for light steel roofs and walls with large spans and small loads.
- Existing cold-formed thin-walled purlins mostly adopt a design structure in which the flange and web thickness are consistent.
- the shear load-bearing capacity of the web is relatively high. There is no need to use a web that is too thick, but the wing However, the flexural bearing capacity of the edge needs to be improved.
- the purpose of the present invention is to propose a purlin and a preparation method thereof that can effectively increase the cross-sectional moment of inertia through reasonable distribution of materials.
- the present invention proposes a double-layer flange purlin.
- the flanges of the purlin are folded to form a double-layer flange; the folded steel plates of the double-layer flange are fixed by local welding.
- purlins include “C”-shaped purlins, “Z”-shaped purlins and “H”-shaped cross-section purlins.
- the invention also proposes a processing technology for double-layer flange purlins, which includes the following steps:
- Step 1 Prepare a flat steel plate for purlin preparation
- Step 2 Cold bend and fold the two ends of the flat steel plate to form folded double-layer flanges
- Step 3 During the folding process of the double-layer flange, the edge of the folded steel plate is raised to reserve a welding position;
- Step 4 Use welding equipment to extend between the two steel plates of the double-layer flange and locally weld the folded parts of the two steel plates;
- Step 5 After welding, flatten the steel plate with the flange portion raised to achieve the preparation of double-layer flange purlins;
- Step 6 Cold bend the steel plate into the required "Z" or "C” cross-section form.
- the advantage of the present invention is that this technical solution mainly achieves the effect of thickening the flange by folding the flange of the cold-formed steel in half and partially welding it.
- this technical solution can achieve an increase in the moment of inertia of 1.15 to 1.4 times that of traditional purlins without increasing the material used for the purlins.
- This technical solution adopts a folding method to thicken the purlin flange. It does not require complicated preparation processes. It can be achieved by cold bending, flange folding and local flange welding of traditional flat steel plates. The increase in manufacturing cost is limited, and the product The economical improvement brought by performance is significant.
- Figure 1 is a schematic structural diagram of a purlin with a "Z"-shaped double-layer flange in an embodiment of the present invention
- Figure 2 is a schematic structural diagram of the purlin of the "C"-shaped double-layer flange in the embodiment of the present invention
- Figure 3 is a schematic diagram of the manufacturing process of double-layer flange purlins in an embodiment of the present invention.
- the present invention proposes a double-layer flange purlin.
- the flanges of the purlin are folded to form a double-layer flange 1; the folded steel plates of the double-layer flange 1 are fixed by local welding.
- purlins include but are not limited to purlins with "C”, “Z” and “H” cross-sections. As long as the flange of the purlin is folded to enhance its moment of inertia, all design The design concept is the same as this technical solution.
- Step 1 Prepare a flat steel plate for purlin preparation
- Step 2 Cold bend and fold the two ends of the flat steel plate to form double-layer folded flanges
- Step 3 During the flange folding process, the double-layer flange 1 is folded and the edge of the steel plate is raised, leaving a welding position 2;
- Step 4 Use the welding equipment to extend between the two steel plates of the double-layer flange and locally weld the folded parts of the two steel plates;
- Step 5 After welding, flatten the steel plate with the flange part raised to prepare a double-layer flange.
- Step 6 Shape the above-mentioned plate with double-layer folding flange into the required "Z” or "C” type purlin;
- the double-layer flange design of this technical solution enhances the bending moment of inertia of the purlins; through local welding of the double-layer flange steel plates, the purlins of the double-layer flanges form an integral force, and under the ultimate stress condition, no It will explode to ensure that the double-layer flange will not split and its load-bearing capacity will be guaranteed.
- the technical solution of this application greatly reduces the amount of steel used compared with the existing purlins with the same moment of inertia. .
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Electromagnetism (AREA)
- Roof Covering Using Slabs Or Stiff Sheets (AREA)
Abstract
L'invention concerne une panne à brides à deux couches (1) et son procédé de préparation. Des brides de la panne sont chacune pliées pour former une bride à deux couches (1), et des plaques d'acier pliées de la bride à deux couches (1) sont partiellement soudées et fixées les unes aux autres. Dans la présente solution technique, les brides d'acier à section formée à froid sont pliées en deux, de telle sorte que l'effet d'épaississement des brides est obtenu. Par comparaison avec une panne avec un matériau uniforme, le moment d'inertie anti-flexion de la panne est efficacement augmenté dans la présente solution technique, sans augmenter la quantité d'acier utilisée dans la panne. De façon similaire, par comparaison avec une panne ayant le même moment d'inertie, la quantité d'acier utilisée dans la panne dans la présente solution technique est considérablement réduite. De plus, les plaques d'acier de la bride à deux couches sont partiellement soudées, de telle sorte que la ligne avec la bride à deux couches (1) est contrainte dans son ensemble pour garantir que la bride à deux couches (1) ne se divise pas, ce qui permet d'assurer la capacité de support de celle-ci. Dans un procédé d'usinage de la présente solution technique, les procédés simples de cintrage à froid, de soudage et de pliage sont principalement utilisés pour la préparation, de telle sorte qu'une augmentation des coûts de fabrication est limitée, ce qui permet d'améliorer significativement l'économie apportée par les performances du produit.
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202222179557 | 2022-08-18 | ||
CN202210993178.5 | 2022-08-18 | ||
CN202210993178.5A CN115217226A (zh) | 2022-08-18 | 2022-08-18 | 一种双层翼缘的檩条及其制备方法 |
CN202222179557.9 | 2022-08-18 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2024036675A1 true WO2024036675A1 (fr) | 2024-02-22 |
Family
ID=89940476
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/CN2022/118293 WO2024036675A1 (fr) | 2022-08-18 | 2022-09-13 | Panne à brides à deux couches et son procédé de préparation |
Country Status (1)
Country | Link |
---|---|
WO (1) | WO2024036675A1 (fr) |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1218751A (zh) * | 1997-11-10 | 1999-06-09 | 达纳公司 | 用于车架组合的纵梁 |
US6073414A (en) * | 1997-06-12 | 2000-06-13 | Dale Industries, Inc. | Light gauge metal truss system |
CN101484650A (zh) * | 2006-05-30 | 2009-07-15 | 里希特系统有限商业两合公司 | 用于干法施工的由金属板制成的型材 |
CN101708513A (zh) * | 2009-05-25 | 2010-05-19 | 北方工业大学 | 一种闭口冷弯型钢的成型与焊接工艺 |
WO2011009204A1 (fr) * | 2009-07-22 | 2011-01-27 | Best Joist Inc. | Poutre en acier laminé |
CN109972787A (zh) * | 2019-04-18 | 2019-07-05 | 安钢集团华德重工装备有限公司 | 一种高强建筑横梁及其制备装置 |
WO2020149752A1 (fr) * | 2019-01-19 | 2020-07-23 | Narloch Marek | Section structurale |
-
2022
- 2022-09-13 WO PCT/CN2022/118293 patent/WO2024036675A1/fr unknown
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6073414A (en) * | 1997-06-12 | 2000-06-13 | Dale Industries, Inc. | Light gauge metal truss system |
CN1218751A (zh) * | 1997-11-10 | 1999-06-09 | 达纳公司 | 用于车架组合的纵梁 |
CN101484650A (zh) * | 2006-05-30 | 2009-07-15 | 里希特系统有限商业两合公司 | 用于干法施工的由金属板制成的型材 |
CN101708513A (zh) * | 2009-05-25 | 2010-05-19 | 北方工业大学 | 一种闭口冷弯型钢的成型与焊接工艺 |
WO2011009204A1 (fr) * | 2009-07-22 | 2011-01-27 | Best Joist Inc. | Poutre en acier laminé |
WO2020149752A1 (fr) * | 2019-01-19 | 2020-07-23 | Narloch Marek | Section structurale |
CN109972787A (zh) * | 2019-04-18 | 2019-07-05 | 安钢集团华德重工装备有限公司 | 一种高强建筑横梁及其制备装置 |
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