WO2024024978A1 - 結合vベルトおよびその製造方法 - Google Patents
結合vベルトおよびその製造方法 Download PDFInfo
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- WO2024024978A1 WO2024024978A1 PCT/JP2023/027874 JP2023027874W WO2024024978A1 WO 2024024978 A1 WO2024024978 A1 WO 2024024978A1 JP 2023027874 W JP2023027874 W JP 2023027874W WO 2024024978 A1 WO2024024978 A1 WO 2024024978A1
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- Prior art keywords
- belt
- rubber layer
- layer
- rubber
- wrapped
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D29/00—Producing belts or bands
- B29D29/10—Driving belts having wedge-shaped cross-section
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D29/00—Producing belts or bands
- B29D29/10—Driving belts having wedge-shaped cross-section
- B29D29/103—Multi-ribbed driving belts
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D1/00—Woven fabrics designed to make specified articles
- D03D1/0094—Belts
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16G—BELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
- F16G5/00—V-belts, i.e. belts of tapered cross-section
- F16G5/04—V-belts, i.e. belts of tapered cross-section made of rubber
- F16G5/06—V-belts, i.e. belts of tapered cross-section made of rubber with reinforcement bonded by the rubber
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16G—BELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
- F16G5/00—V-belts, i.e. belts of tapered cross-section
- F16G5/04—V-belts, i.e. belts of tapered cross-section made of rubber
- F16G5/06—V-belts, i.e. belts of tapered cross-section made of rubber with reinforcement bonded by the rubber
- F16G5/08—V-belts, i.e. belts of tapered cross-section made of rubber with reinforcement bonded by the rubber with textile reinforcement
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16G—BELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
- F16G5/00—V-belts, i.e. belts of tapered cross-section
- F16G5/20—V-belts, i.e. belts of tapered cross-section with a contact surface of special shape, e.g. toothed
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2505/00—Industrial
Definitions
- the present invention relates to a combined V-belt in which a plurality of wrapped V-belts are connected in the width direction, and a method for manufacturing the same.
- V-belts As power transmission belts that transmit power, friction transmission belts such as V belts, V-ribbed belts, and flat belts are known.
- V-belts There are two types of V-belts: the raw-edge type (raw-edge V-belt), which has a rubber layer with an exposed friction transmission surface, and the wrapped type (raw-edge V-belt), in which the friction transmission surface (V-shaped side surface) is covered with an outer covering fabric. (wrapped V-belt). These V-belts are widely used in general industrial machinery and agricultural machinery.
- V-belt Only one V-belt is used in applications where power can be transmitted by itself.
- a high-load operating environment such as the operating environment of large agricultural machinery used in large-scale farms in Europe and the United States, where multiple axes rotate forward and backward repeatedly, and an enormous amount of power is transmitted.
- a joint formed by connecting a plurality of annular V-belt sections in the belt width direction, each having a configuration similar to that of the V-belt or a configuration corresponding to the V-belt, is required.
- a belt combined V-belt
- This joint belt is configured as a V-belt in which a plurality of the above-mentioned belt parts are lined up in parallel, and the plurality of belt parts are connected by a tie band (a binding member such as a fabric).
- FIGS. 1 and 2 of Japanese Patent Application Publication No. 10-274290 (Patent Document 1) and FIG. 2 of Japanese Patent Application Publication No. 2001-241513 (Patent Document 2) low edge connection A V-belt is disclosed.
- FIG. 1 of Japanese Patent Publication No. 4-351350 (Patent Document 3) and FIG. 1 of Japanese Patent Application Publication No. 2020-3061 (Patent Document 4) disclose a wrapped V-belt. According to these combined V-belts, large power can be transmitted through the plurality of V-shaped protrusions while solving the above-mentioned problems that may occur when multiple V-belts are hooked on pulleys.
- the transmission mechanism has a friction transmission surface having a V-shaped side surface that can come into contact with the V pulley on the outer peripheral surface side as well.
- V-belts (commonly known as hexagonal belts) capable of double-sided transmission
- single belts V-belts in which multiple belts are not connected
- Patent Document 5 Japanese Patent Application Laid-Open No. 2016-200231
- Patent Document 5 Japanese Patent Application Laid-Open No. 2016-200231
- Patent Document 5 Japanese Patent Application Laid-Open No. 2016-200231
- Patent Document 5 Japanese Patent Application Laid-Open No. 2016-200231
- Patent Document 5 includes an inner circumferential side portion and an outer circumferential side portion that contacts the outer circumferential side of the inner circumferential side portion, and the surface of the inner circumferential side portion
- a transmission belt for double-sided transmission is disclosed in which the surface of the outer circumferential portion has a different friction coefficient from each other.
- Patent Document 6 discloses a V-shaped side surface that can be contacted with a V pulley on both the inner circumference side surface and the outer circumference side surface, and a hexagonal cross section. An endless V-belt is disclosed.
- the tie band used in the V-belt of the present invention includes a short fiber-containing rubber layer in which short fibers are oriented in the belt width direction.
- a tie band in which the contained rubber layer has a plurality of ribs extending in the longitudinal direction of the belt it is possible to provide a connected type coupled V-belt that enables high-performance double-sided transmission and high-capacity transmission. They discovered this and completed the present invention.
- the coupled V-belt as aspect [1] of the present invention is A combined V-belt including a plurality of wrapped V-belt sections and a tie band, The outer peripheral surface of each wrapped V-belt portion is connected by the tie band,
- Each wrapped V-belt portion includes a belt body and an outer covering fabric covering an outer surface of the belt body
- the belt body includes a core layer including a core, a stretch rubber layer laminated on the belt outer circumference side of the core layer, and a compressed rubber layer laminated on the belt inner circumference side of the core layer
- the tie band includes a rubber layer containing short fibers in which the short fibers are oriented in the belt width direction,
- the short fiber-containing rubber layer has a plurality of ribs extending in the longitudinal direction of the belt.
- Aspect [2] of the present invention is the aspect [1] in which the arrangement pitch of the rib portions is smaller than the arrangement pitch of the wrapped V-belt portion.
- Aspect [3] of the present invention is the aspect [1] or [2], in which the arrangement pitch of the rib portions is larger than the width of the gap between the adjacent wrapped V-belt portions.
- Aspect [4] of the present invention is any one of the aspects [1] to [3], wherein the tie band includes the short fiber-containing rubber layer and a fabric layer,
- the fabric layer includes a fiber structure laminated on the inner circumferential surface of the short fiber-containing rubber layer.
- aspects [5] of the present invention is characterized in that the fiber structure of aspect [4] includes a plurality of first thread-like bodies extending in the belt width direction and a plurality of second thread-like bodies extending in a direction crossing the belt width direction. It is a sudare fabric that includes The arrangement density of the second filamentous bodies is lower than the arrangement density of the first filamentous bodies.
- Aspect [6] of the present invention is an aspect in which the center of the top of the rib portion is located in the gap between the adjacent wrapped V-belt portions in any of the aspects [1] to [5].
- Aspect [7] of the present invention is that in any of the aspects [1] to [6], the thickness of the tie band is 0.3 to 0.7 times the thickness of the wrapped V-belt portion. It is a mode.
- the present invention includes, as aspect [8], a connecting step of connecting multiple wrapped V-belt portion precursors with a tie band precursor; a crosslinking forming step of heating and pressurizing and crosslinking the connected wrapped V belt portion precursor and the tie band precursor;
- the present invention also includes a method for producing a bonded V-belt according to any one of the embodiments [1] to [7] above, which includes a rib portion forming step of forming a rib portion on the outer peripheral side of the obtained crosslinked molded body.
- the present invention uses a tie band that includes a short fiber-containing rubber layer in which short fibers are oriented in the belt width direction, and this short fiber-containing rubber layer has a plurality of ribs extending in the belt longitudinal direction. Therefore, it is possible to provide a coupled V-belt that is capable of high-performance double-sided transmission and high-capacity transmission. Further, such a bonded V-belt can be easily manufactured by a manufacturing method in which a plurality of wrapped V-belt portion precursors are connected with a tie band precursor, and after cross-linking molding, a rib portion is formed on the outer peripheral portion.
- FIG. 1 is a schematic partial cross-sectional perspective view showing an example of the cut V-belt of the present invention.
- FIG. 2 is a schematic partial cross-sectional perspective view showing another example of the cut V-belt of the present invention.
- FIG. 3 is a schematic partial cross-sectional perspective view showing still another example of the cut joint V-belt of the present invention.
- FIG. 4 is a schematic partial cross-sectional perspective view showing another example of the cut joint V-belt of the present invention.
- FIG. 5 is a schematic cross-sectional view for explaining the structure and size of a combined V-belt based on the combined V-belt of FIG. 2.
- FIG. 6 is a schematic cross-sectional view of an example of a wrapped V-belt portion constituting the combined V-belt of the present invention.
- FIG. 7 is a schematic cross-sectional view of another example of the wrapped V-belt portion constituting the combined V-belt of the present invention.
- FIG. 8 is a schematic overall view showing the joining and cross-linking molding process of the bonded V-belt precursor.
- FIG. 9 is a schematic cross-sectional view showing a state in which the wrapped V-belt precursor and the tie band precursor are fitted into the press mold.
- FIG. 10 is a schematic cross-sectional view showing a rib part forming step of forming a rib part on the outer peripheral side of a crosslinked molded body.
- FIG. 11 is a diagram showing a multi-axis layout, which is the arrangement for the belt running test of the example.
- the combined V-belt of the present invention includes a plurality of wrapped V-belt sections lined up in the belt width direction, and a tie band (coupling member) for connecting each outer peripheral surface of the plurality of wrapped V-belt sections.
- This tie band has a short fiber-containing rubber layer (crosslinked rubber composition) in which short fibers are arranged (orientated) in the belt width direction.
- a plurality of rib portions extending in the longitudinal direction of the belt are formed on the outer peripheral side of the belt of the short fiber-containing rubber.
- the wrapped V-belt section may be of the same construction as a conventional wrapped bonded V-belt.
- this combined V-belt 1 (Embodiment 1) includes two wrapped V-belt sections 2 arranged in parallel with an interval between them.
- the two wrapped V-belt sections 2 have their respective outer peripheral surfaces connected by a tie band (coupling member) 7 having a plurality of rib sections 7a extending in the belt longitudinal direction (circumferential direction, direction A in the figure).
- the tie band 7 is formed of a crosslinked rubber composition (short fiber-containing rubber layer) containing short fibers 7b oriented in the belt width direction (direction B in the figure).
- the cross-sectional shape of the rib portion 7a in the belt width direction is an inverted V-shape (trapezoid).
- a plurality of rib portions 7a having such a cross-sectional shape are formed in parallel in the belt width direction, and a V-shaped groove is formed between adjacent rib portions 7a.
- a V pulley V rib pulley
- the bottom of the V-shaped groove is located in the gap (connection portion) between adjacent wrapped V-belt portions 2.
- Each wrapped V-belt section 2 is formed of a belt main body and an outer cover fabric 6 (woven fabric, knitted fabric, non-woven fabric, etc.).
- the belt main body is formed of a stretch rubber layer 3 on the belt outer circumference side, a compression rubber layer 5 on the belt inner circumference side, and a core layer 4 interposed between the stretch rubber layer 3 and the compression rubber layer 5.
- the outer covering cloth 6 covers the entire circumferential length of the belt body. That is, the outer covering cloth 6 covers the outer surface of the belt main body.
- a core body 4a extending along the belt longitudinal direction is embedded in the core layer 4.
- the core body 4a is a core wire (twisted cord) arranged at predetermined intervals in the belt width direction (B direction in the figure).
- the tie band is formed by laminating a rubber layer containing short fibers having a plurality of ribs and a fabric layer laminated on the inner circumferential side of the rubber layer containing short fibers.
- 2 is a combined V-belt in the same manner as the combined V-belt of FIG. 1, except that it is formed of a body. That is, in the bonded V-belt 11, the periphery of the endless belt body formed of the stretchable rubber layer 13, the core layer 14 in which the core 14a is embedded, and the compressed rubber layer 15 is covered with the outer covering fabric 16.
- the outer peripheral surfaces of the wrapped V-belt portions 12 are connected by tie bands 17.
- the tie band 17 is formed of a fabric layer 18 in contact with the outer peripheral surface of the wrapped V-belt section 12 and a short fiber-containing rubber layer 19.
- the short fiber-containing rubber layer 19 is laminated on the outer peripheral surface of the fabric layer 18, has a plurality of rib portions 19a, and is formed of a crosslinked rubber composition containing short fibers 19b oriented in the belt width direction.
- the fabric layer 18 includes a thread record formed by warp threads 18a and weft threads 18b.
- the tie band has a fabric layer, so that it is possible to suppress ring breakage (vertical tearing) at the connecting portion between adjacent wrapped V-belt portions.
- the combined V-belt (Embodiment 3) shown in FIG. 3 is a combined V-belt in the same manner as the combined V-belt shown in FIG. 1, except that the structure of the V rib portion of the tie band is different. That is, in this combined V-belt 21, the periphery of an endless belt body formed of a stretchable rubber layer 23, a core layer 24 in which a core 24a is embedded, and a compressed rubber layer 25 is covered with an outer covering cloth 26. The outer peripheral surfaces of the wrapped V-belt portions 22 are connected by tie bands 27. Similar to FIG.
- the tie band 27 is made of a crosslinked rubber composition (short fiber-containing rubber layer) having a plurality of rib portions 27a extending in the belt longitudinal direction and containing short fibers 27b oriented in the belt width direction. It is formed of. However, unlike FIG. 1, the center of the top of the rib portion 27a is located in the gap between adjacent wrapped V-belt portions 22. In this combined V-belt, ring breakage can be suppressed by forming the rib portion in such a structure that the center of the top of the rib portion is located in the gap (connection portion) between adjacent wrapped V-belt portions.
- the combined V-belt (Embodiment 4) shown in FIG. 4 is a combined V-belt in the same manner as the combined V-belt shown in FIG. 2, except that the structure of the V rib portion of the tie band is different. That is, in this combined V-belt 31, the periphery of the endless belt body formed of the stretchable rubber layer 33, the core layer 34 in which the core body 34a is embedded, and the compressed rubber layer 35 is covered with the outer covering fabric 36.
- the outer circumferential surfaces of the wrapped V-belt portions 32 are connected by tie bands 37.
- the tie band 37 is in contact with the outer peripheral surface of the wrapped V-belt section 32, as in FIG.
- the tie band 37 is formed of a fabric layer 38 and a short fiber-containing rubber layer 39.
- the fabric layer 38 includes a thread record formed by warp threads 38a and weft threads 38b.
- the short fiber-containing rubber layer 39 is laminated on the outer peripheral surface of the fabric layer 38, has a plurality of rib portions 39a, and is formed of a crosslinked rubber composition containing short fibers 39b oriented in the belt width direction.
- the center of the top of the rib portion 38a is located in the gap (connection portion) between adjacent wrapped V-belt portions 32, as in FIG.
- the tie band has a fabric layer, and the structure of the rib portion is such that the center of the top of the rib portion is located in the gap (connection portion) between adjacent wrapped V-belt portions. , ring breakage can be highly suppressed.
- the number of wrapped V-belts is not limited to two as shown in FIGS. 1 to 4, but may be two or more, for example 2 to 10, preferably 2 to 8, more preferably 2 to 8. There are 6 pieces. Adjacent wrapped V-belt sections may be arranged parallel to each other in the longitudinal direction, and are not limited to the manner in which they are arranged at intervals as shown in FIGS. 1 to 4, but may be arranged without any interval. . From the viewpoint of productivity and the like, it is preferable that adjacent wrapped V-belt sections be arranged at intervals.
- FIG. 5 is a schematic cross-sectional view similar to FIG. 2.
- H indicates the belt thickness (thickness of the combined V belt).
- H1 indicates the thickness of the wrapped V-belt portion.
- H2 indicates the height of the rib portion on the back surface of the belt.
- H3 indicates the thickness of the tie band (T) (the thickness of the maximum thickness portion).
- d indicates the thickness of the base portion (minimum thickness portion) of the tie band (T).
- W indicates the belt width (width of the combined V-belt).
- W1 indicates the width (upper width) of the wrapped V-belt portion.
- P1 indicates the arrangement pitch of the wrapped V-belt sections (the distance between the centers of adjacent wrapped V-belt sections in the belt width direction).
- P2 indicates the arrangement pitch of the rib portions (the distance between the centers of adjacent rib portions in the belt width direction, that is, the pitch of adjacent rib peak portions 19c across the rib valley portion 19d).
- e indicates the width of the connecting portion (the interval or gap between adjacent wrapped V-belt portions).
- the interval (width of the connecting section) (e) between the adjacent wrapped V-belt sections is determined from the arrangement pitch (P1) of each wrapped V-belt section to the distance between each wrapped V-belt section.
- the dimension value obtained by subtracting the upper width (W1) of the part is, for example, 1.3 to 3.0 mm.
- the tie band connects a plurality of wrapped V-belt sections by contacting the entire outer peripheral surface of each wrapped V-belt section and integrating with each wrapped V-belt section.
- Table 1 shows the dimensions of A-type, B-type, and C-type, which are representative examples of the combined V-belt of the present invention.
- the dimensions in parentheses are for the case where the tie band does not further have a fabric layer containing a fiber structure [that is, when the tie band is formed only of a rubber layer containing short fibers (Embodiments 1 and 3). )] indicates the maximum required dimensions.
- the numerical values in Table 1 merely show the numerical values of representative examples, and each dimension is not limited to these numerical values.
- the tie band The thickness (H3) of the wrapped V-belt portion is preferably smaller than the thickness (H1) of the wrapped V-belt portion.
- the ratio (H3/H1) of the thickness (H3) of the tie band to the thickness (H1) of the wrapped V-belt portion can be selected from a range of about 0.25 to 0.75, for example, 0.3 to 0.7, preferably 0.3 to 0.6, more preferably 0.4 to 0.6, more preferably 0.4 to 0.5, most preferably 0.42 to 0.48, and the thickness of the tie band is wrapped V. Particularly preferred is about half the thickness of the belt portion. If H3/H1 is too small, there is a risk that the transmission performance will deteriorate. On the other hand, if H3/H1 is too large, there is a risk that durability will decrease.
- a thin V-belt with a relatively small ratio (H1/W) of the thickness (H1) of the V-belt portion to the width (W) (H1/W is, for example, 0.5 to 0.7) is preferable.
- belt shapes that are compatible with general-use V pulleys (V-rib pulleys) are A-shape, B-shape, and C-shape.
- the combined V-belt of the present invention is characterized in that the tie band on the belt outer circumferential side (back side) has a specific rib portion extending in the longitudinal direction of the belt, thereby enabling high capacity and highly efficient power transmission even on the back side. do. Therefore, by increasing the contact area of the V-shaped cross-section groove that can come into contact with the V-shaped side surface (friction transmission surface) of the back driven pulley (V-rib pulley), high-capacity and highly efficient transmission can be achieved on the outer peripheral surface of the belt. However, when the contact area is increased, the lateral pressure resistance becomes insufficient and cracks tend to occur, which may reduce durability. Therefore, in order to balance both characteristics, it is important to design the rib portion on the back surface of the belt.
- the height (H2) of the rib portion on the back side of the belt is, for example, 0.5 to 10 mm, preferably 0.7 to 6 mm, more preferably 1 to 5 mm, more preferably 1.5 to 4 mm, and most preferably 2 to 3 mm. It is.
- the arrangement pitch (P2) of the rib portions on the back of the belt is, for example, 1.5 to 19 mm, preferably 2 to 13 mm, more preferably 3 to 10 mm, more preferably 3.5 to 7 mm, and most preferably 3.8 to 5 mm. It is.
- the arrangement pitch (P2) of the rib portions is smaller than the arrangement pitch (P1) of the wrapped V-belt portions. Further, the arrangement pitch (P2) of the rib portions is preferably larger than the width (e) of the connecting portion, that is, the width of the gap between adjacent wrapped V-belt portions.
- the rib portion is formed so that its volume (cross-sectional area) increases similarly as the size (belt shape) of the coupled V-belt increases from A shape to B shape to C shape (as the transmission capacity increases).
- Ru The ratio of the height (H2) of the rib part to the thickness (H1) of the wrapped V-belt part and the ratio of the arrangement pitch (P1) of the wrapped V-belt part to the arrangement pitch (P2) of the rib part (P1/P2) are set appropriately. It is necessary to set it to a well-balanced shape overall.
- the ratio (H2/H1) of the height (H2) of the rib portion to the thickness (H1) of the wrapped V-belt portion is, for example, 0.1 to 0.5 (for example, 0.15 to 0.35), preferably 0.12 to 0.4 (eg 0.19 to 0.33), more preferably 0.21 to 0.32, and even more preferably 0.25 to 0.3. If the ratio H2/H1 is too small, there is a risk that the transmission performance on the back side of the belt will deteriorate. On the other hand, if the ratio H2/H1 is too large, there is a risk that the bending resistance will decrease.
- the arrangement pitch ratio (P1/P2) of the wrapped V-belt section to the rib section can be selected from a range of approximately 1 to 8 (particularly 1.5 to 7).
- the ratio P1/P2 is preferably an integer, for example an integer of 2 to 6, preferably 3 to 5, more preferably 3.5 to 4.5, more preferably 4. . If P1/P2 is too small, there is a possibility that the transmission performance on the back side of the belt will be reduced, and on the other hand, if P1/P2 is too large, there is a possibility that the lateral pressure resistance will be reduced.
- the thickness (H1) of the wrapped V-belt is, for example, 4 to 20 mm, preferably 5 to 15 mm, more preferably 6 to 12 mm, more preferably 7 to 10 mm, and most preferably 8 to 9 mm.
- the thickness (H3) of the tie band is, for example, 2 to 10 mm, preferably 2.5 to 7 mm, more preferably 3 to 6 mm, more preferably 3.5 to 5 mm, and most preferably 3.8 to 4.7 mm. .
- the cross-sectional shape of the plurality of ribs there are no particular restrictions on the cross-sectional shape of the plurality of ribs as long as they are inverted V-shaped (trapezoidal) cross-sections formed endlessly by a plurality of cross-sectional V-shaped grooves extending in the longitudinal direction of the belt at intervals in the belt width direction. It can be formed arbitrarily. Both left and right side surfaces (inverted V-shaped side surfaces) of the inverted V-shaped (trapezoidal) cross section are friction transmission surfaces.
- the outer peripheral portion facing the plurality of ribs on the back surface of the belt has a plurality of V-shaped cross sections extending in the circumferential direction at intervals in the pulley width direction. It has a V-shaped (inverted trapezoid) cross section formed endlessly by protrusions.
- the back driven pulley is a pulley (referred to as a "V-rib pulley" in this application) that is configured such that both left and right side surfaces (V-shaped side surfaces) of the V-shaped (inverted trapezoidal) cross section serve as friction transmission surfaces that contact the belt. ).
- the wrapped V-belt section (hereinafter also referred to as "V-belt section") connected to the tie band (coupling member) is not particularly limited.
- the wrapped V-belt section like the V-belt section shown in FIGS. 1 to 4, is a conventional V-belt section, that is, a core layer (adhesive rubber layer) containing a core (cord), and this core layer.
- Any V-belt section may be used as long as it includes a stretch rubber layer laminated on the outer circumferential side of the belt, and a compressed rubber layer laminated on the inner circumferential side of the belt of the core layer, and is endless and has a V-shaped cross section.
- both left and right side surfaces (V-shaped side surfaces) of the V-shaped cross section are friction transmission surfaces.
- the side where the belt width is wide is defined as the outer circumferential side
- the side where the belt width is narrow is defined as the inner circumferential side.
- the V angle ( ⁇ 1) of the V-shaped side surface is, for example, 35 to 45 degrees, preferably 36 to 44 degrees, more preferably 37 to 43 degrees, more preferably 38 to 42 degrees, and most preferably is 39 to 41° (especially 40°).
- a conventional wrapped V-belt section is, for example, a wrapped V-belt section in which the periphery of the V-shaped cross section including the friction transmission surface is covered with an outer covering cloth (cover cloth) over the entire length in the circumferential direction of the belt. , but is not particularly limited.
- V-belt part for example, a wrapped V-belt part with excellent lateral pressure resistance described in Japanese Patent Application Publication No.
- Patent Document 4 that is, a compressed rubber layer with two different rubber hardnesses, is used. It may also be a wrapped V-belt portion that has a laminated structure including various compressed rubber layers and in which the rubber hardness of each layer is adjusted. By combining a V-belt portion with excellent lateral pressure resistance with the tie band, the effect of suppressing ring breakage (vertical tearing) can be further improved.
- FIG. 6 shows a schematic cross-sectional view of an example of the V-belt part that constitutes the combined V-belt of the present invention (a close-up view of only the V-belt part, with the tie band omitted).
- the wrapped V-belt section 41 shown in FIG. 6 includes, from the belt outer circumferential side, a stretchable rubber layer 43, a core layer (adhesive rubber layer) 44 in which a core 44a is embedded in a crosslinked rubber composition, and a first compressed rubber layer 45a.
- a reinforcing cloth layer may further be included between the inner peripheral surface (inner peripheral side surface) of the compressed rubber layer and the outer covering cloth.
- the cores are core wires (twisted cords) arranged at predetermined intervals in the belt width direction.
- the core layer is formed of a crosslinked rubber composition (adhesive rubber layer) in which the core is embedded, but the core layer only needs to contain the core, and is composed of a stretch rubber layer and a compressed rubber layer.
- the core body may be formed only from the core body disposed at the interface with the core body.
- the cores arranged at intervals in the belt body are referred to as core layers.
- Such a core layer has not only a form in which the core is disposed at the interface between the stretchable rubber layer and the compressed rubber layer, but also a form in which the core is disposed at the interface between the stretchable rubber layer and the compressed rubber layer. It also includes a form in which part or all of the rubber is embedded in a stretched rubber layer or a compressed rubber layer during the manufacturing process.
- the compressed rubber layer constituting each V-belt portion may be a single layer (single layer) as shown in FIGS. 1 to 4, or may have a laminated structure including two types of rubber layers as shown in FIG.
- the rubber layer may be a rubber layer in which the rubber hardness and strength of each layer are adjusted.
- the V-belt part has a compressed rubber layer formed from a first compressed rubber layer laminated on the core layer side, and a first compressed rubber layer laminated on the core layer side.
- a preferable embodiment is one in which the rubber hardness is low and the belt has a laminated structure of two or more layers including a second compressed rubber layer laminated on the inner peripheral side of the belt.
- the compressed rubber layer and the stretchable rubber layer do not need to be in the same form, and may be in different forms.
- the compressed rubber layer has a two-layer structure (a first compressed rubber layer and a second compressed rubber layer), and that the stretchable rubber layer has a single-layer structure.
- the rubber hardness Hs of the compression rubber layer and the stretch rubber layer can be selected from a range of, for example, about 60 to 90 degrees, preferably 72 to 80 degrees, more preferably 73 to 78 degrees, More preferably 74° to 78°, most preferably 75° to 77°. If the rubber hardness is too low, there is a risk that the lateral pressure resistance will decrease. On the other hand, if the rubber hardness is too high, there is a risk that the flexibility will decrease.
- the rubber hardness of each rubber layer is determined based on the spring type durometer hardness test specified in JIS K6253 (2012) (Vulcanized rubber and thermoplastic rubber - How to determine hardness). This is the value Hs (type A) measured using a type A durometer.
- the rubber hardness of each rubber layer may be simply referred to as rubber hardness. Specifically, the rubber hardness of each rubber layer can be measured by the method described in the Examples below.
- the tensile strength of the compressed rubber layer and the stretchable rubber layer in the belt width direction is, for example, 12 to 20 MPa, preferably 13 to 18 MPa, and more preferably 14 to 17 MPa. If the tensile strength is too low, there is a risk that the lateral pressure resistance will decrease. On the other hand, if the tensile strength is too high, there is a risk that the flexibility will decrease.
- the tensile strength of each rubber layer is the value of the tensile strength T of each rubber layer, which can be measured by a method based on JIS K6251 (2017). Specifically, the tensile strength of each rubber layer can be measured by the method described in Examples below.
- the first compressed rubber layer and the stretchable rubber layer arranged on the core layer side are high hardness rubber layers.
- the rubber hardness Hs of the first compressed rubber layer and the stretchable rubber layer can be selected, for example, from a range of about 80 to 100 degrees, preferably 85 to 95 degrees, more preferably 87 to 94 degrees, and even more preferably 90 to 93 degrees. °, most preferably 92-93°. If the rubber hardness is too low, there is a risk that the lateral pressure resistance will decrease. On the other hand, if the rubber hardness is too high, the fit with the pulley groove and the flexibility may deteriorate.
- the rubber hardness Hs of the second compressed rubber layer may be approximately the same as the rubber hardness Hs shown in the case where the compressed rubber layer has a single layer structure.
- the difference in rubber hardness Hs between the first compressed rubber layer and the second compressed rubber layer is, for example, 1° or more ( 5° or more), preferably 5 to 30° (for example, 7 to 27°), more preferably 10 to 25° (for example, 12 to 20°), and even more preferably 14 to 20° (for example, 15 to 27°). 19°), most preferably 14-18° (especially 15-17°). If the difference in the rubber hardness Hs is too small, there is a risk that the flexibility will decrease.
- the tensile strength of the first compressed rubber layer in the belt width direction is, for example, 25 to 50 MPa, preferably 25 to 40 MPa, more preferably 26 to 35 MPa, and most preferably 28 to 32 MPa. If the tensile strength is too low, there is a risk that the lateral pressure resistance will decrease. On the other hand, if the tensile strength is too high, there is a risk that the flexibility will decrease.
- the tensile strength of the second compressed rubber layer may be approximately the same as the tensile strength shown in the case where the compressed rubber layer described above has a single layer structure.
- the tensile strength of the stretched rubber layer can also be selected from the same range as the tensile strength of the compressed rubber layer, including the preferred range.
- the average thickness of the first compressed rubber layer (L2 in FIG. 6) can be selected from a range of, for example, about 95 to 30% of the average thickness of the entire compressed rubber layer (L1 in FIG. 6), preferably 90%. ⁇ 50%, more preferably 85-55%, even more preferably 80-60%, and even more preferably 75-70%.
- This ratio (L2/L1) may be the ratio when the compressed rubber layer consists of only the first compressed rubber layer and the second compressed rubber layer (in the case of a two-layer structure). If the ratio (L2/L1) is too small, there is a risk that the lateral pressure resistance will decrease. On the other hand, if the ratio (L2/L1) is too large, there is a risk that the flexibility will decrease.
- the compressed rubber layer may further include another rubber layer having a different rubber hardness.
- the other rubber layer may be a single layer or may be a plurality of layers. Further, the other rubber layer may be laminated on either the upper or lower surface of the first compressed rubber layer or the lower surface of the second compressed rubber layer.
- the average thickness of the other rubber layers may be, for example, 30% or less, preferably 10% or less, of the average thickness of the entire compressed rubber layer. , more preferably 5% or less. That is, the compressed rubber layer preferably includes a first compressed rubber layer and a second compressed rubber layer as main layers.
- the total average thickness of the first compressed rubber layer and the second compressed rubber layer may be, for example, 70% or more, preferably 90% or more, and more preferably 95% or more of the average thickness of the entire compressed rubber layer. % or more. It is particularly preferred that the compressed rubber layer consists only of a first compressed rubber layer and a second compressed rubber layer.
- the average thickness of the entire compressed rubber layer is, for example, 1 to 12 mm, preferably 2 to 10 mm, more preferably 2.5 to 9 mm, and even more preferably 3 to 8 mm.
- the average thickness of the entire stretchable rubber layer is, for example, 0.5 to 10 mm (eg, 0.5 to 1.5 mm), preferably 0.6 to 5 mm (eg, 0.7 to 1 mm).
- the compressed rubber layer and the stretched rubber layer may each be formed of a crosslinked rubber composition that is conventionally used as a rubber composition for wrapped V-belts.
- the crosslinked rubber composition may be a crosslinked rubber composition containing a rubber component, and by appropriately adjusting the composition of the composition, each layer constituting the compressed rubber layer and the stretchable rubber layer, especially the first compressed rubber
- the rubber hardness of the rubber layer and the second compressed rubber layer can be adjusted. There are no particular limitations on the method for adjusting the rubber hardness and the like.
- the rubber hardness may be adjusted by changing the composition and/or type of the components constituting the composition.For convenience, it is also possible to adjust the rubber hardness by changing the proportion and/or type of short fibers and fillers. is preferred.
- the rubber component (A) contained in the crosslinked rubber composition of the compressed rubber layer and the stretchable rubber layer can be selected from known vulcanizable or crosslinkable rubbers and/or elastomers.
- the rubber component (A) for example, diene rubber [natural rubber, isoprene rubber, butadiene rubber, chloroprene rubber (CR), styrene butadiene rubber (SBR), vinylpyridine-styrene-butadiene copolymer rubber, acrylonitrile butadiene rubber (nitrile rubber); hydrogenated products of the diene rubbers such as hydrogenated nitrile rubber (including mixed polymers of hydrogenated nitrile rubber and unsaturated carboxylic acid metal salts), olefin rubbers [e.g.
- ethylene- ⁇ -Olefin rubber (ethylene- ⁇ -olefin elastomer), polyoctenylene rubber, ethylene-vinyl acetate copolymer rubber, chlorosulfonated polyethylene rubber, alkylated chlorosulfonated polyethylene rubber, etc.], epichlorohydrin rubber, acrylic rubber, Examples include silicone rubber, urethane rubber, and fluororubber. These rubber components can be used alone or in combination of two or more.
- ethylene- ⁇ -olefin elastomers [ethylene-propylene copolymer (EPM), ethylene-propylene-diene terpolymer (EPDM), etc.] - ⁇ -olefin rubber] and chloroprene rubber are widely used.
- EPM ethylene-propylene copolymer
- EPDM ethylene-propylene-diene terpolymer
- chloroprene rubber and EPDM are preferred because of their excellent balance of mechanical strength, weather resistance, heat resistance, cold resistance, oil resistance, adhesiveness, and the like.
- chloroprene rubber is particularly preferred since it has excellent abrasion resistance in addition to the above-mentioned properties.
- the chloroprene rubber may be a sulfur-modified type or a non-sulfur-modified type.
- the proportion of chloroprene rubber in the rubber component (A) may be, for example, 50% by mass or more (particularly about 80 to 100% by mass), or 100% by mass (chloroprene rubber). Rubber only) is particularly preferred.
- the crosslinked rubber composition may further contain short fibers (B) in addition to the rubber component (A).
- short fibers (B) include polyolefin fibers (e.g., polyethylene fibers, polypropylene fibers, etc.), polyamide fibers [e.g., aliphatic polyamide fibers such as polyamide 6 fibers, polyamide 66 fibers, polyamide 46 fibers, etc.
- polyalkylene arylate fibers e.g., polyethylene terephthalate (PET) fibers, polytrimethylene terephthalate (PTT) fibers, polybutylene terephthalate (PBT) fibers, polyethylene naphthalate (PEN) fibers, etc. C 2-4 alkylene C 8-14 arylate fibers, etc.
- vinyl alcohol fibers polyvinyl alcohol fibers, ethylene-vinyl alcohol copolymer fibers, vinylon fibers, etc.
- PBO polyparaphenylenebenzobisoxazole
- Synthetic fibers cellulose fibers (cellulose fibers such as cotton and linen, fibers of cellulose derivatives, etc.), natural or semi-synthetic fibers such as wool; and inorganic fibers such as carbon fibers. These short fibers can be used alone or in combination of two or more.
- polyester fibers whose main constituent units are C 2-4 alkylene C 8-14 arylates such as ethylene terephthalate and ethylene-2,6-naphthalate Synthetic fibers such as fibers), polyamide fibers (aramid fibers, etc.), cellulose fibers such as cotton fibers, and inorganic fibers such as carbon fibers are commonly used.
- polyamide fibers aramid fibers, etc.
- cellulose fibers such as cotton fibers
- inorganic fibers such as carbon fibers
- rigid fibers with high strength and modulus such as polyester fibers (especially polyethylene terephthalate fibers and polyethylene naphthalate fibers), polyamide fibers (especially aramid fibers), and cellulose fibers (especially cotton fibers).
- Aramid fibers also have high abrasion resistance.
- the short fibers include at least wholly aromatic polyamide fibers such as aramid fibers.
- the proportion of aramid fibers may be 1% by mass or more (for example, 5 to 100% by mass) in the short fibers.
- the aramid fibers may be commercially available products such as "Conex”, “Nomex”, “Kevlar (registered trademark)", “Technora”, “Twaron (registered trademark)” and the like.
- the average fiber diameter of the short fibers (B) is, for example, 2 ⁇ m or more, preferably 2 to 100 ⁇ m, more preferably 3 to 50 ⁇ m (eg, 5 to 50 ⁇ m), still more preferably 7 to 40 ⁇ m, and more preferably 10 to 30 ⁇ m.
- the average length of the short fibers is, for example, 1 to 20 mm, preferably 1.5 to 10 mm, more preferably 2 to 5 mm, and even more preferably 2.5 to 4 mm.
- the average fiber diameter and average length of short fibers (B) are determined by measuring the fiber diameter and length of 10 randomly selected short fibers using a scanning electron microscope, etc. , can be determined by calculating the arithmetic mean value.
- the short fibers (B) may be subjected to an adhesive treatment (or surface treatment) by a conventional method.
- an adhesive treatment or surface treatment
- Examples of the surface treatment method include a method of treating with a treatment liquid containing a commonly used surface treatment agent.
- an RFL liquid containing resorcin (R), formaldehyde (F), and rubber or latex (L) for example, a condensate of resorcin (R) and formaldehyde (F) (RF condensate) and as the rubber or latex (L), for example, an RFL liquid containing vinylpyridine-styrene-butadiene copolymer rubber], an epoxy compound, a polyisocyanate compound, a silane coupling agent, a crosslinked rubber composition (for example, Crosslinked rubber compositions containing surface silanol groups and wet-processed white carbon whose main component is hydrated silicic acid, which is advantageous for increasing the chemical bonding strength with rubber, etc.).
- These surface treating agents may be used alone or in combination of two or more, and the short fibers may be treated with the same or different surface treating agents multiple times.
- the short fibers (B) may be oriented in the belt width direction and embedded in the compressed rubber layer and/or the stretchable rubber layer in order to suppress compressive deformation of the belt due to pressure from the pulley.
- the proportion of short fibers (B) can be selected from a range of about 50 parts by mass or less, for example 30 parts by mass or less, preferably 10 to 30 parts by mass, based on 100 parts by mass of the rubber component (A). If the proportion of short fibers (B) is too high, the rubber hardness may be too high and flexibility may be reduced.
- the proportion of short fibers in the first compressed rubber layer is, for example, 5 to 50 parts by mass, preferably 10 parts by mass, based on 100 parts by mass of the rubber component (first rubber component). ⁇ 30 parts by weight, more preferably 15 to 25 parts by weight, more preferably 18 to 22 parts by weight.
- the proportion of short fibers is, for example, 30 parts by mass or less, preferably 20 parts by mass or less, more preferably 10 parts by mass or less, based on 100 parts by mass of the rubber component (second rubber component). be.
- the proportion of short fibers in the stretchable rubber layer may be the same as the proportion of short fibers in the compressed rubber layer.
- the proportion of short fibers in the stretchable rubber layer may be the same as the proportion of short fibers in the first compressed rubber layer.
- the crosslinked rubber composition may further contain a filler (C) in addition to the rubber component (A).
- a filler examples include carbon black, silica, clay, calcium carbonate, talc, and mica.
- the filler often includes a reinforcing filler, and such reinforcing filler may be carbon black, reinforcing silica, or the like. Note that the reinforcing property of silica is usually smaller than that of carbon black.
- These fillers can be used alone or in combination of two or more. In the present disclosure, in order to improve lateral pressure resistance, it is preferable that a reinforcing filler is included, and it is particularly preferable that carbon black is included.
- the average particle size (number average primary particle size) of carbon black is, for example, 5 to 200 nm, preferably 10 to 150 nm, and more preferably 15 to 100 nm.
- carbon black may have a small particle size, and the average particle size of carbon black is, for example, 5 to 38 nm, preferably 10 to 35 nm, and more preferably 15 to 30 nm.
- small particle size carbon black include SAF, ISAF-HM, ISAF-LM, HAF-LS, HAF, HAF-HS, and the like.
- SAF, ISAF and HAF are conventional classifications of carbon black, and all correspond to small particle size carbon black called hard carbon.
- the average particle size of SAF is 19 nm
- the average particle size of ISAF is 22 nm
- the average particle size of HAF is 28 nm.
- the average particle size of carbon black is determined by, for example, measuring the particle size of 10 randomly selected primary particles using a transmission electron microscope, etc., and calculating the arithmetic average value. be able to.
- the proportion of filler (C) (especially carbon black) is, for example, 10 to 100 parts by mass, preferably 12 to 80 parts by mass, more preferably 15 to 70 parts by mass, per 100 parts by mass of rubber component (A). More preferably, it is 20 to 60 parts by mass.
- the proportion of filler (especially carbon black) in the first compressed rubber layer is, for example, 10 to 100 parts by mass with respect to 100 parts by mass of the rubber component (first rubber component). parts, preferably 20 to 80 parts by weight, more preferably 30 to 70 parts by weight, and even more preferably 40 to 60 parts by weight.
- the proportion of the filler (especially carbon black) is, for example, 5 to 80 parts by mass, preferably 10 to 60 parts by mass, and It is preferably 15 to 50 parts by weight, more preferably 20 to 40 parts by weight.
- the proportion of filler in the stretchable rubber layer may be the same as the proportion of filler in the compressed rubber layer.
- the proportion of filler in the stretchable rubber layer may be the same as the proportion of filler in the first compressed rubber layer.
- the proportion of carbon black may be, for example, 50% by mass or more, preferably 80% by mass or more, and more preferably 90% by mass or more, based on the entire filler. and may be 100% by mass. If the ratio of carbon black to the entire filler is too small, the rubber hardness of the compressed rubber layer and the stretched rubber layer may decrease.
- the crosslinked rubber composition may contain other additives (D) as necessary, such as a crosslinking agent (or vulcanizing agent), a co-crosslinking agent (crosslinking aid), a crosslinking accelerator, Crosslinking retarders, metal oxides (calcium oxide, barium oxide, iron oxide, copper oxide, titanium oxide, aluminum oxide, etc.), softeners (oils such as paraffin oil, naphthenic oil, etc.), processing agents or processing aids (e.g., fatty acids such as stearic acid, fatty acid metal salts such as stearic acid metal salts, fatty acid amides such as stearamide, waxes, paraffins, etc.), adhesion improvers [e.g., resorcinol-formaldehyde cocondensates (RF condensates) ), amino resins (condensates of nitrogen-containing cyclic compounds and formaldehyde, for example, melamine resins such as hexamethylo
- the metal oxide may act as a crosslinking agent.
- the resorcinol-formaldehyde cocondensate and the amino resin may be an initial condensate (prepolymer) of resorcinol and/or a nitrogen-containing cyclic compound (such as melamine) and formaldehyde.
- crosslinking agent conventional components can be used depending on the type of rubber component (A), such as metal oxides (magnesium oxide, zinc oxide, lead oxide, etc.), organic peroxides (diacyl peroxide, peroxy esters, dialkyl peroxides, etc.), sulfur-based crosslinking agents, etc.
- the sulfur-based crosslinking agent include powdered sulfur, precipitated sulfur, colloidal sulfur, insoluble sulfur, highly dispersed sulfur, and sulfur chloride (sulfur monochloride, sulfur dichloride, etc.). These crosslinking agents can be used alone or in combination of two or more.
- metal oxides magnesium oxide, zinc oxide, etc.
- metal oxides may be used as crosslinking agents.
- metal oxides may be used in combination with other crosslinking agents (such as sulfur-based crosslinking agents), and metal oxides and/or sulfur-based crosslinking agents may be used alone or in combination with crosslinking promoters. It's okay.
- the proportion of the crosslinking agent can be selected from the range of, for example, about 1 to 20 parts by mass based on 100 parts by mass of the rubber component (A) in terms of solid content, depending on the type of the crosslinking agent and the rubber component (A).
- the proportion of the metal oxide as a crosslinking agent is, for example, 1 to 20 parts by mass, preferably 3 to 17 parts by mass, more preferably 5 to 15 parts by mass, per 100 parts by mass of rubber component (A). Preferably it is 7 to 13 parts by mass.
- the proportion of the sulfur-based crosslinking agent is, for example, 0.1 to 50 parts by weight, preferably 1 to 30 parts by weight, relative to 100 parts by weight of the metal oxide. parts, more preferably about 3 to 10 parts by mass.
- the proportion of the organic peroxide is, for example, 1 to 8 parts by weight, preferably 1.5 to 5 parts by weight, and more preferably 2 to 4.5 parts by weight, based on 100 parts by weight of the rubber component (A).
- crosslinking aids such as polyfunctional (iso)cyanurates [for example, triallyl isocyanurate (TAIC), triallyl cyanurate (TAC), etc.
- polydienes e.g., 1,2-polybutadiene, etc.
- metal salts of unsaturated carboxylic acids e.g., polyvalent metal salts of (meth)acrylate such as zinc (meth)acrylate, magnesium (meth)acrylate, etc.]
- oximes e.g., quinone dioxime, etc.
- guanidines e.g., diphenylguanidine, etc.
- polyfunctional (meth)acrylates e.g., alkanes such as ethylene glycol di(meth)acrylate, butanediol di(meth)acrylate, etc.
- Alkane polyol poly(meth)acrylates such as diol di(meth)acrylate, trimethylolpropane tri(meth)acrylate, pentaerythritol tetra(meth)acrylate], bismaleimides (aliphatic bismaleimides, e.g.
- N,N'- Alkylene bismaleimides such as 1,2-ethylene dimaleimide, N,N'-hexamethylene bismaleimide, 1,6'-bismaleimide-(2,2,4-trimethyl)cyclohexane; arene bismaleimides or aromatic bismaleimides , for example, N,N'-m-phenylene dimaleimide, 4-methyl-1,3-phenylene dimaleimide, 4,4'-diphenylmethane dimaleimide, 2,2-bis[4-(4-maleimidophenoxy)phenyl ] propane, 4,4'-diphenyl ether dimaleimide, 4,4'-diphenylsulfone dimaleimide, 1,3-bis(3-maleimidophenoxy)benzene, etc.).
- crosslinking aids can be used alone or in combination of two or more.
- polyfunctional (iso)cyanurates, polyfunctional (meth)acrylates, and bismaleimides are preferred; Bismaleimides are often used.
- a crosslinking aid for example, bismaleimide
- the degree of crosslinking can be increased and adhesive wear can be prevented.
- the proportion of the co-crosslinking agent (crosslinking aid) such as bismaleimides is, for example, 0.1 to 10 parts by mass, preferably 0.5 to 8 parts by mass, based on 100 parts by mass of the rubber component (A) in terms of solid content. Parts by weight, more preferably 1 to 5 parts by weight, more preferably 2 to 4 parts by weight.
- the proportion of the co-crosslinking agent in the first compressed rubber layer is, for example, 0.5 to 10 parts by mass with respect to 100 parts by mass of the rubber component (first rubber component).
- the amount is preferably 1 to 8 parts by weight, more preferably 1.5 to 5 parts by weight, and even more preferably 2 to 4 parts by weight.
- the proportion of the co-crosslinking agent is, for example, 10 parts by mass or less, preferably 5 parts by mass or less, more preferably 1 part by mass or less, based on 100 parts by mass of the rubber component (second rubber component). It is.
- the proportion of the co-crosslinking agent in the stretchable rubber layer may be the same as the proportion of the co-crosslinking agent in the compressed rubber layer.
- the proportion of the co-crosslinking agent in the stretchable rubber layer may be the same as the proportion of the co-crosslinking agent in the first compressed rubber layer.
- crosslinking accelerators examples include thiuram accelerators [e.g., tetramethylthiuram monosulfide (TMTM), tetramethylthiuram disulfide (TMTD), tetraethylthiuram disulfide (TETD), tetrabutyl Thiuram disulfide (TBTD), dipentamethylenethiuram tetrasulfide (DPTT), N,N'-dimethyl-N,N'-diphenylthiuram disulfide, etc.], thiazole promoters [e.g., 2-mercaptobenzothia Zol, 2-mercaptobenzothiazole zinc salt, 2-mercaptothiazoline, dibenzothiazyl disulfide, 2-(4'-morpholinodithio)benzothiazole, etc.], sulfenamide promoters [e.g., 2-mercaptobenzothia Zol, 2-mercaptobenzothiazole zinc salt, 2-
- N-cyclohexyl-2-benzothiazylsulfenamide (CBS), N,N'-dicyclohexyl-2-benzothiazylsulfenamide, etc.], guanidines (diphenylguanidine, di-tolylguanidine, etc.), urea-based
- thiourea-based accelerators eg, ethylene thiourea, etc.
- dithiocarbamates xanthogenates, and the like can be mentioned.
- These crosslinking promoters can be used alone or in combination of two or more.
- TMTD, DPTT, CBS, etc. are commonly used.
- the proportion of the crosslinking accelerator may be 15 parts by mass or less (for example, 0 to 15 parts by mass) based on 100 parts by mass of the rubber component (A), for example, 0.1 to 10 parts by mass, in terms of solid content.
- the amount is preferably 0.2 to 5 parts by weight, more preferably 0.3 to 3 parts by weight, and even more preferably 0.5 to 1.5 parts by weight.
- the proportion of the crosslinking accelerator in the stretchable rubber layer may be the same as the proportion of the crosslinking accelerator in the compressed rubber layer.
- the proportion of the crosslinking accelerator in the stretchable rubber layer may be the same as the proportion of the crosslinking accelerator in the first compressed rubber layer.
- the proportion of the softener may be 30 parts by mass or less (for example, 0 to 30 parts by mass) based on 100 parts by mass of the rubber component (A) in terms of solid content, for example.
- the amount is 1 to 30 parts by weight, preferably 3 to 20 parts by weight, and more preferably 3 to 10 parts by weight.
- the proportion of the softener in the first compressed rubber layer is, for example, 1 to 30 parts by mass, preferably 3 parts by mass, per 100 parts by mass of the rubber component (first rubber component). ⁇ 20 parts by weight, more preferably 3 to 10 parts by weight.
- the proportion of the softener is, for example, 20 parts by mass or less, preferably 10 parts by mass or less, more preferably 5 parts by mass or less, based on 100 parts by mass of the rubber component (second rubber component). be.
- the proportion of the softener in the stretchable rubber layer may be the same as the proportion of the softener in the compressed rubber layer.
- the proportion of the softener in the stretchable rubber layer may be the same as the proportion of the softener in the first compressed rubber layer.
- the proportion of the processing agent or processing aid may be 10 parts by mass or less (for example, 0 to 10 parts by mass) based on 100 parts by mass of the rubber component (A) in terms of solid content, for example.
- the amount is 0.1 to 5 parts by weight, preferably 0.5 to 3 parts by weight, and more preferably 1 to 3 parts by weight.
- the proportion of the anti-aging agent is, for example, 0.5 to 15 parts by weight, preferably 1 to 10 parts by weight, more preferably 2.5 to 7.0 parts by weight, in terms of solid content, per 100 parts by weight of the rubber component (A).
- the amount is 5 parts by weight, more preferably 3 to 7 parts by weight.
- the proportion of the plasticizer may be 30 parts by mass or less (for example 0 to 30 parts by mass), for example 0.5 to 20 parts by mass, preferably 0.5 to 20 parts by mass, based on solid content. is 1 to 10 parts by weight, more preferably 3 to 7 parts by weight.
- the proportion of the plasticizer in the first compressed rubber layer is, for example, 20 parts by mass or less, preferably 10 parts by mass, based on 100 parts by mass of the rubber component (first rubber component). part or less, more preferably 5 parts by mass or less.
- the proportion of the plasticizer is, for example, 1 to 30 parts by mass, preferably 3 to 20 parts by mass, more preferably 3 to 10 parts by mass, based on 100 parts by mass of the rubber component (second rubber component). Part by mass.
- the proportion of plasticizer in the stretchable rubber layer may be the same as the proportion of plasticizer in the compressed rubber layer.
- the proportion of plasticizer in the stretchable rubber layer may be the same as the proportion of plasticizer in the first compressed rubber layer.
- the core layer only needs to contain a core, and as described above, it may be a core layer formed only of a core, but the core layer has the advantage of suppressing interlayer peeling and improving belt durability. Therefore, as shown in FIGS. 1 to 4, it is preferable that the core layer (adhesive rubber layer) is formed of a crosslinked rubber composition in which a core is embedded.
- a core layer formed of a crosslinked rubber composition in which a core is embedded is usually called an adhesive rubber layer, and a core layer is formed of a crosslinked rubber composition containing a rubber component. It's okay.
- the adhesive rubber layer is preferably interposed between the compressed rubber layer and the stretchable rubber layer to bond the compressed rubber layer and the stretchable rubber layer, and preferably has a core embedded in the adhesive rubber layer.
- the average thickness of the core layer (especially the adhesive rubber layer) is, for example, 0.2 to 5 mm, preferably 0.3 to 4 mm, more preferably 0.5 to 3.5 mm, more preferably 0.8 to 3 mm, Most preferably it is 1 to 2.5 mm.
- the rubber hardness Hs of the crosslinked rubber composition forming the core layer is, for example, 72 to 80°, preferably 73 to 78°, and more preferably 75 to 77°. If the rubber hardness is too low, there is a risk that the lateral pressure resistance will decrease. On the other hand, if the rubber hardness is too high, the crosslinked rubber composition around the core becomes rigid, making it difficult for the core to bend, resulting in heat-generated deterioration (cracks) of the core layer, bending fatigue of the core, etc. There is a risk that the core may peel off.
- the rubber component (A1) constituting the crosslinked rubber composition forming the core layer the rubber components exemplified as the rubber component (A) of the compressed rubber layer and the stretched rubber layer can be used, and a preferred embodiment also includes the rubber component described above. It can be selected from the preferred embodiments in (A).
- the crosslinked rubber composition of the core layer may further contain a filler (A2) in addition to the rubber component (A1).
- a filler (A2) the filler exemplified as the filler (C) for the compressed rubber layer and the stretchable rubber layer can be used.
- the fillers carbon black and reinforcing silica are preferred, and a combination of carbon black and reinforcing silica is particularly preferred.
- the proportion of the filler (A2) is, for example, 1 to 100 parts by mass, preferably 10 to 80 parts by mass, more preferably 30 to 70 parts by mass, per 100 parts by mass of the rubber component (A1). Preferably it is 40 to 60 parts by mass.
- the proportion of reinforcing silica is, for example, 10 to 200 parts by mass, preferably 30 to 100 parts by mass, more preferably 50 to 80 parts by mass, per 100 parts by mass of carbon black. It is.
- the crosslinked rubber composition of the core layer may further contain other additives (A3) in addition to the rubber component (A1).
- additives (A3) the additives exemplified as other additives (D) for the compressed rubber layer and the stretched rubber layer can be used, such as crosslinking agents, crosslinking accelerators, processing agents or processing aids, plasticizers, etc. Agents, anti-aging agents, etc. can be preferably used.
- the proportion of the other additive (A3) can be selected from the same range as the proportion of the additive (D) in the compression rubber layer and the stretchable rubber layer, including the preferred range.
- the rubber hardness Hs of the core layer can be selected, for example, from a range of about 60 to 90°, preferably 72 to 80°, more preferably 73 to 78°, still more preferably 74 to 78°, and most preferably 75 to 77°. °.
- the tensile strength of the core layer in the belt width direction is, for example, 12 to 20 MPa, preferably 13 to 18 MPa, and more preferably 14 to 17 MPa.
- the core (A4) included in the core layer is not particularly limited, but is usually core wires (twisted cord) arranged at predetermined intervals in the belt width direction.
- the core wires are arranged to extend in the longitudinal direction of the belt, and may be arranged parallel to the longitudinal direction of the belt at a predetermined pitch. They extend in parallel at a predetermined pitch substantially parallel to the direction, and are arranged in a spiral shape.
- the angle of the cords with respect to the longitudinal direction of the belt may be, for example, 5° or less, and from the viewpoint of belt runnability, it is preferably closer to 0°.
- the pitch or interval (in particular, the spinning pitch of the core wire), which is the distance between the centers of adjacent core bodies, is preferably set in the range of 1.0 to 3.6 mm, and is preferably set in the range of 1.2 to 3 mm. It is more preferable to set it in the range of 1.4 to 2.4 mm, and more preferably in the range of 1.4 to 2.4 mm.
- the core (A4) When the core (A4) is embedded in the adhesive rubber constituting the core layer, it is only necessary that a part of it is embedded in the adhesive rubber, and from the viewpoint of improving durability, it is A form in which the core is not exposed (a form in which the entire core is completely embedded in the adhesive rubber) is preferable. As the core (A4), a core wire is preferable.
- the fibers constituting the cord include the fibers exemplified as the fibers constituting the short fibers (B) of the compression rubber layer and the stretch rubber layer.
- the above fibers can be used alone or in combination of two or more.
- polyester fibers polyalkylene arylate fibers
- main constituent units are C 2-4 alkylene-C 8-14 arylates such as ethylene terephthalate and ethylene-2,6-naphthalate
- Synthetic fibers such as polyamide fibers (aramid fibers, etc.) and inorganic fibers such as carbon fibers are commonly used, and polyester fibers (especially polyethylene terephthalate fibers and polyethylene naphthalate fibers) and polyamide fibers (especially aramid fibers) are preferred. .
- the fibers constituting the core wire may be in the form of multifilament yarn.
- the fineness of the multifilament yarn may be, for example, 2,000 to 10,000 deniers (particularly 4,000 to 8,000 deniers).
- the multifilament yarn may contain, for example, about 100 to 5,000 filaments, preferably 500 to 4,000 filaments, and more preferably 1,000 to 3,000 filaments.
- a twisted cord (for example, plied, single-twisted, rung-twisted, etc.) using multifilament yarn can usually be used.
- the average wire diameter of the core wire may be, for example, 0.5 to 3 mm, preferably 0.6 to 2.5 mm, more preferably 0.7 to 2 mm, and more preferably 1 .1 to 2 mm.
- the core wire When the core wire is embedded in adhesive rubber, it may be surface-treated to improve adhesion to the crosslinked rubber composition forming the adhesive rubber.
- the surface treatment agent include those exemplified as the surface treatment agent for the short fibers (B) of the compressed rubber layer and the stretched rubber layer.
- the surface treating agents may be used alone or in combination of two or more, and may be sequentially treated multiple times with the same or different surface treating agents.
- the core wire is adhesively treated with at least RFL liquid.
- the outer covering fabric is formed from a conventional fabric.
- fabrics include woven fabrics, knitted fabrics (weft knitted fabrics, warp knitted fabrics), and non-woven fabrics.
- woven fabrics such as plain weave, twill weave, and satin weave, and those with an intersection angle of 90 Woven fabrics, knitted fabrics, etc. with an angle of more than 120° are preferred, and are commonly used as cover cloths for power transmission belts for general industry and agricultural machinery [plain woven fabrics with a right angle of intersection, A plain woven fabric (wide-angle canvas) in which the angle is greater than 90° and less than 120° is particularly preferred. Additionally, in applications where durability is required, the fabric may be a wide angle canvas.
- the fibers constituting the fabric include the fibers exemplified as the fibers constituting the short fibers (B) of the compressed rubber layer and the stretchable rubber layer. These fibers may be a single yarn using only one type of fiber, or a composite yarn (such as a blended yarn) that is a combination of two or more types of fibers.
- blended yarns of polyester fibers and cellulose fibers are preferred because of their excellent mechanical properties and economic efficiency.
- the polyester fiber may be a polyalkylene arylate fiber.
- the polyalkylene arylate fibers include polyC 2-4 alkylene-C 8-14 arylate fibers such as polyethylene terephthalate (PET) fibers and polyethylene naphthalate (PEN) fibers. These polyester fibers can be used alone or in combination of two or more.
- Cellulose fibers include cellulose fibers (cellulose fibers derived from plants, animals, bacteria, etc.) and cellulose derivative fibers.
- cellulose fibers include wood pulp (softwood, hardwood pulp, etc.), bamboo fiber, sugarcane fiber, seed hair fiber (cotton fiber (cotton linter), kapok, etc.), gin bark fiber (hemp, paper mulberry, mitsumata, etc.), Examples include cellulose fibers (pulp fibers) derived from natural plants such as leaf fibers (Manila hemp, New Zealand hemp, etc.); cellulose fibers derived from animals such as ascidian cellulose; bacterial cellulose fibers; cellulose from algae.
- cellulose derivative fibers examples include cellulose ester fibers; regenerated cellulose fibers (rayon, cupra, lyocell, etc.). These cellulose fibers can be used alone or in combination of two or more. Among these, cotton fibers are preferred.
- the average fineness of the threads constituting the fabric is, for example, 5 to 30, preferably 10 to 25, more preferably 15 to 23.
- the basis weight of the fabric is, for example, 100 to 500 g/m 2 , preferably 200 to 400 g/m 2 , and more preferably 250 to 350 g/m 2 .
- the average thickness of the fabric is, for example, 0.1 to 1.5 mm, preferably 0.2 to 1 mm, and more preferably 0.3 to 0.7 mm.
- the thread density (density of warp and weft) of the fabric is, for example, 60 to 100 threads/50 mm, preferably 70 to 90 threads/50 mm, and more preferably 72 to 80 threads/50 mm. It is.
- the outer covering fabric may be a single layer or a multilayer (for example, 2 to 5 layers, preferably 2 to 4 layers), but from the viewpoint of productivity etc., it may be a single layer (1 ply) or a double layer. Layers (2 plies) are preferred.
- the outer cover fabric may be a fabric to which a rubber component is attached in order to improve adhesion to the belt body.
- the outer covering fabric to which the rubber component is attached is a fabric that has been subjected to an adhesive treatment, such as soaking (immersion) in rubber paste made by dissolving the rubber composition in a solvent, or friction (rubbing) with a solid rubber composition. It may be.
- the adhesive treatment may be carried out on at least one surface of the fabric, and it is preferable to treat at least the surface that comes into contact with the belt body.
- the rubber component constituting the rubber composition to be adhered to the outer covering fabric the rubber component exemplified as the rubber component (A) for the compressed rubber layer and the stretchable rubber layer can be used, and a preferred embodiment also includes the rubber component (A) for the compressed rubber layer and the stretchable rubber layer. It can be selected from the same embodiments as the rubber component (A).
- the rubber composition to be adhered to the outer covering fabric may further contain a filler in addition to the rubber component.
- a filler fillers exemplified as the filler (C) for the compression rubber layer and the stretch rubber layer can be used, and the preferred embodiment and the proportion of carbon black in the filler are also the proportion of the filler (C) in the compression rubber layer and the stretch rubber layer. You can choose from the same options.
- the proportion of filler is, for example, 5 to 80 parts by weight, preferably 10 to 75 parts by weight, more preferably 30 to 70 parts by weight, based on 100 parts by weight of the rubber component. It is about 40 to 60 parts by mass (particularly 40 to 60 parts by mass).
- the rubber composition to be adhered to the outer covering fabric may further contain a plasticizer in addition to the rubber component.
- a plasticizer the plasticizers exemplified as the plasticizers for the compressed rubber layer and the stretchable rubber layer can be used, and preferred embodiments can also be selected from the same embodiments as the plasticizers for the compressed rubber layer and the stretchable rubber layer.
- the proportion of the plasticizer is, for example, 3 to 50 parts by mass, preferably 5 to 40 parts by mass, more preferably 10 to 30 parts by mass (especially 100 parts by mass of the rubber component). 15 to 25 parts by mass).
- the rubber composition to be adhered to the outer covering fabric may further contain short fibers and other additives in addition to the rubber component.
- the short fibers the short fibers (B) exemplified in the section of the compressed rubber layer and the stretched rubber layer can be used.
- the additives exemplified as other additives (D) for the compressed rubber layer and the stretched rubber layer can be used.
- the rubber composition to be applied to the outer covering fabric preferably contains a crosslinking agent or vulcanizing agent, a crosslinking accelerator, a processing agent or processing aid, and an anti-aging agent in addition to the rubber component. The ratio of these additives to the rubber component can be selected in the same manner as for the compressed rubber layer and the stretched rubber layer.
- the rubber hardness Hs of the crosslinked rubber composition to be adhered to the outer covering fabric is, for example, 40 to 70°, preferably 45 to 65°, and more preferably 50 to 60°.
- the tensile strength of the crosslinked rubber composition adhered to the outer covering fabric is, for example, 5 to 20 MPa, preferably 10 to 15 MPa, and more preferably 12 to 13 MPa in the belt width direction.
- the average thickness of the outer covering fabric (in the case of multiple layers, the average thickness of each layer) is, for example, 0.4 to 2 mm, preferably 0.5 to 1.4 mm. If the thickness of the outer covering fabric is too thin, there is a risk that the abrasion resistance will decrease. On the other hand, if the outer covering fabric is too thick, the flexibility of the belt may be reduced.
- Each wrapped V-belt portion may further include a reinforcing fabric layer between the inner circumferential surface (inner circumferential side surface) of the compressed rubber layer and the outer covering fabric.
- FIG. 7 shows an example of a wrapped V-belt section with a reinforcing fabric layer.
- the wrapped V-belt section 51 includes a stretchable rubber layer 53, a core layer (adhesive rubber layer) 54 in which a core (core wire) 54a is embedded, and a first compression It includes a rubber layer 55a, a second compressed rubber layer 55b, and an outer covering cloth 56.
- a reinforcing fabric layer 57 is interposed between the second compressed rubber layer 55b and the outer covering fabric 56.
- the reinforcing fabric layer is also made of a commonly used fabric, similar to the outer covering fabric.
- the fabric can be selected from the fabrics exemplified in the section of the outer covering fabric, and preferred embodiments can also be selected from the preferred embodiments of the outer covering fabric.
- the reinforcing fabric layer may be a fabric to which a rubber component is attached in order to improve adhesion with the compressed rubber layer and the outer covering fabric.
- the fabric to which the rubber component is attached is a fabric that has been subjected to an adhesive treatment, such as soaking (immersion) in rubber paste made by dissolving the rubber composition in a solvent, or friction (rubbing) with a solid rubber composition. There may be.
- an adhesive treatment such as soaking (immersion) in rubber paste made by dissolving the rubber composition in a solvent, or friction (rubbing) with a solid rubber composition.
- the rubber composition the rubber compositions exemplified as the rubber compositions to be adhered to the outer covering fabric can be used, and preferred embodiments are also the same as those for the outer covering fabric.
- at least one surface of the fabric may be treated, preferably at least the surface in contact with the compressed rubber layer, and particularly preferably both surfaces.
- the average thickness of the reinforcing fabric layer is, for example, 0.4 to 2 mm, preferably 0.5 to 1.4 mm. If the thickness of the reinforcing fabric layer is too thin, the effect of improving wear resistance may be reduced. On the other hand, if the thickness of the reinforcing fabric layer is too thick, there is a risk that the flexibility of the belt will decrease.
- a tie band for connecting each outer circumferential surface of a plurality of wrapped V-belt sections has a short fiber-containing rubber layer (crosslinked rubber composition) in which short fibers are arranged (orientated) in the belt width direction.
- a plurality of rib portions extending in the belt longitudinal direction are formed at intervals in the belt width direction on the belt outer peripheral side of the short fiber-containing rubber layer.
- the tie band having a rubber layer containing short fibers may further include a fabric layer on the inner peripheral side of the belt of the rubber layer containing short fibers, if necessary.
- the cross-sectional shape of each rib portion formed in parallel in the belt width direction is not particularly limited as long as it has a V-shaped groove that can fit into a V pulley (V rib pulley).
- V rib pulley V rib pulley
- all the rib parts may have the same cross-sectional shape, and as shown in FIG. 1 (Embodiment 1), the cross-sectional shape of the rib parts at both ends and the other ribs
- the cross-sectional shapes of the parts may be different.
- the rib portion may include a rib portion (trapezoidal rib portion) whose cross-sectional shape in the belt width direction is an inverted V shape (trapezoid). You may be prepared.
- the substantially trapezoidal rib portions may be rib portions located at both ends of a plurality of rib portions lined up in the belt width direction.
- the shape of the approximately trapezoidal rib portion is a quadrilateral in which one oblique side of the trapezoid is perpendicular to the base (in Fig. 1, a rectangular shape is the cross-sectional shape of the rib portion located at both ends of the ribs arranged in the belt width direction). or right-angled trapezoid).
- the shape of the substantially trapezoidal rib portion may be a pentagon or a hexagon in which at least one oblique side of the trapezoid becomes a side perpendicular to the lower base from the upper base to the lower base of the trapezoid.
- the shape of the plurality of rib portions may be a shape cut between adjacent rib portions, and the rib portion may It may be a cut shape (a shape whose cross section is the above-mentioned right trapezoid or the above-mentioned pentagon).
- the V-rib angle ( ⁇ 2 in FIG. 5) of the oblique side of the trapezoid that is the cross-sectional shape of the rib portion (the angle of the inverted V-shaped side surface) is, for example, 20 to 100°, preferably 25 to 60° with respect to the belt thickness direction.
- V rib angle ( ⁇ 2) is adjusted so that the ratio of P1 and P2 (P1/P2) shown in FIG. 5 and the ratio of H2 and H1 (H2/H1) shown in FIG. 5 are within the above range. Good too.
- each wrapped V-belt portion (the area of the tie band that does not contact the outer circumferential surface of the wrapped V-belt portion and connects adjacent wrapped V-belt portions in the belt width direction) is shown in Fig. 3.
- it may be formed by the rib crest (the maximum thickness part of the tie band), or as shown in FIG. 1, it may be formed by the rib trough (the minimum thickness part of the tie band). That is, as shown in FIG. 3, the center of the top of the rib portion may be located in the gap (connection portion) between adjacent wrapped V-belt portions, and as shown in FIG. , it may be located in a gap (connection part) between adjacent wrapped V-belt parts.
- the connecting portion be formed of a rib crest as shown in FIG.
- the short fiber-containing rubber layer contains short fibers arranged (orientated) in the belt width direction. Specifically, the short fibers of the short fiber-containing rubber layer may be arranged substantially parallel to the belt width direction.
- the fact that the short fibers are arranged in the belt width direction means that the angle between the direction in which the short fibers are arranged and the belt width direction is approximately, for example, 20 This means that the angle is approximately 10° or less (for example, 0 to 10°), preferably 10° or less (for example, 0 to 5°, particularly approximately 0°).
- the short fiber-containing rubber layer is characterized by the wear resistance of the friction transmission surface (friction transmission surface of the rib portion) in the short fiber-containing rubber layer, as well as the rigidity (lateral pressure resistance) in the belt width direction and the belt longitudinal direction.
- the belt may contain short fibers that are not arranged in the belt width direction, as long as flexibility (flexibility, ability to wrap around pulleys) can be ensured in a well-balanced manner. That is, the short fibers contained in the short fiber-containing rubber layer do not necessarily have to be oriented in a straight line in the belt width direction.
- the angle between the direction in which the short fibers are arranged and the belt width direction partially exceeds 20 degrees (for example, about 30 degrees) (for example, in the center layer in the belt thickness direction) when viewed from the belt longitudinal direction. ).
- the angle may be entirely or partially greater than 20 degrees (for example, about 30 degrees) when viewed from the belt thickness direction.
- the crosslinked rubber composition as the short fiber-containing rubber layer is formed so as to be larger (for example, about 10 times).
- the proportion of short fibers arranged in the belt width direction among the short fibers contained in the short fiber-containing rubber layer may be, for example, 80% or more, preferably 90% or more, and more preferably is 95% or more.
- the short fiber-containing rubber layer functionally corresponds to a compressed rubber layer in that the rib portion (two inclined surfaces on both sides of the rib portion) forms a friction transmission surface during rear driving.
- the arrangement pitch (P2) of the rib portions is smaller than the arrangement pitch (P1) of the V-belt portions along the belt width direction, and the volume (section) of the rib portions is necessarily smaller than the arrangement pitch (P1) of the V-belt portions along the belt width direction.
- the short fiber-containing rubber layer may be a single layer (single layer) or may have a laminated structure including two types of rubber layers with different rubber hardnesses, similar to the compressed rubber layer constituting each V-belt section. , and each layer may have a rubber layer with adjusted rubber hardness.
- the short fiber-containing rubber layer is preferably a single layer (single layer) in consideration of the above functions, characteristics, productivity, and the like.
- the rib portion can disperse the axial load (lateral pressure) more easily than the V-belt portion, and it is easier to ensure rigidity against buckling deformation. Therefore, the rubber hardness of the short fiber-containing rubber layer may be approximately intermediate between the rubber hardness of each layer of the compressed rubber layer (first compressed rubber layer, second compressed rubber layer) formed of two layers.
- the rubber hardness Hs of the short fiber-containing rubber layer can be selected, for example, from a range of about 70 to 95°, preferably 78 to 91°, more preferably 80 to 90°, still more preferably 82 to 89°, and most preferably 83°. ⁇ 88°. If the rubber hardness is too low, there is a risk that lateral pressure resistance and abrasion resistance will decrease. On the other hand, if the rubber hardness is too high, there is a risk that the flexibility will decrease.
- the tensile strength of the short fiber-containing rubber layer in the belt width direction is, for example, 12 to 35 MPa, preferably 13 to 30 MPa, more preferably 14 to 26 MPa, and more preferably 15 to 20 MPa. If the tensile strength is too low, there is a risk that the lateral pressure resistance will decrease. On the other hand, if the tensile strength is too high, there is a risk that the flexibility will decrease.
- the average thickness of the short fiber-containing rubber layer is distinguished between cases where the tie band is formed only of the short fiber-containing rubber layer and cases where the tie band is formed of a fabric layer further containing a fiber structure.
- the average thickness of the rubber layer containing short fibers is equal to the thickness (H3) of the tie band (T), For example, it is 4.5 to 6.5 mm, preferably 4.6 to 6 mm.
- the thickness (d) of the base portion should be at least about 2 mm (for example, 1 mm). 8 to 2.3 mm) must be secured.
- the tie band is formed of a short fiber-containing rubber layer and a fabric layer including a fiber structure laminated on the inner circumferential side of the belt (Embodiment 2)
- the short fiber-containing rubber layer The average thickness is, for example, 3 to 5.3 mm, preferably 3 to 5 mm.
- the thickness of the short fiber-containing rubber layer should not be made thicker than necessary (in Embodiment 2).
- the connecting portion be formed at the maximum thickness portion (rib ridge portion) of the tie band.
- the rubber hardness of the short fiber-containing rubber layer can be adjusted by appropriately adjusting the composition of the composition.
- the method for adjusting the rubber hardness is not particularly limited, and the rubber hardness may be adjusted by changing the composition and/or type of the components constituting the composition. From the viewpoint of convenience, it is preferable to adjust the rubber hardness by changing the ratio and/or type of short fibers and fillers.
- the rubber component (B1) constituting the crosslinked rubber composition forming the short fiber-containing rubber layer the rubber components exemplified as the rubber component (A) of the compressed rubber layer and the stretchable rubber layer can be used, and preferred embodiments are also the same as those mentioned above. It can be selected from preferred embodiments of the rubber component (A).
- the crosslinked rubber composition of the short fiber-containing rubber layer further contains short fibers (B2) in addition to the rubber component (B1).
- the short fibers (B2) include the short fibers exemplified as the short fibers (B) of the compressed rubber layer and the stretched rubber layer.
- the short fibers aramid fibers and/or polyester fibers are preferred, and a combination of aramid fibers and polyester fibers is particularly preferred.
- the average fiber diameter and average length of the short fibers (B2), including preferred embodiments, can be selected from the average fiber diameter and average length of the short fibers (B).
- the proportion of short fibers (B2) is, for example, 1 to 50 parts by weight, preferably 5 to 30 parts by weight, and more preferably 10 to 30 parts by weight, based on 100 parts by weight of the rubber component (B1).
- the short fibers (B2) may be adhesively treated (or surface treated) by a conventional method.
- the adhesion treatment method can be selected from the methods described in the section regarding the short fibers (B) of the compressed rubber layer and the stretched rubber layer.
- the crosslinked rubber composition of the short fiber-containing rubber layer may further contain a filler (B3) in addition to the rubber component (B1).
- a filler (B3) examples include the fillers exemplified as fillers (C) for the compressed rubber layer and the stretchable rubber layer.
- the fillers carbon black is preferred.
- the proportion of the filler (B3) is, for example, 5 to 80 parts by weight, preferably 10 to 60 parts by weight, more preferably 15 to 50 parts by weight, and more preferably 20 to 40 parts by weight, based on 100 parts by weight of the rubber component (B1). Part by mass.
- the crosslinked rubber composition of the short fiber-containing rubber layer may further contain other additives (B4) in addition to the rubber component (B1).
- other additives (B4) the additives exemplified as other additives (D) for the compressed rubber layer and the stretched rubber layer can be used, such as crosslinking agents, crosslinking accelerators, processing agents or processing aids, plasticizers, etc. Agents, anti-aging agents, etc. can be preferably used.
- the ratio of each of the other additives (B4) to 100 parts by mass of the rubber component (B1) can be selected from the same range as the ratio of the additive (D) in the compressed rubber layer and the stretchable rubber layer, including the preferred range.
- the tie band may further include a fabric layer containing a fiber structure on the inner peripheral side of the belt, as shown in FIG. 2 (Embodiment 2).
- a commonly used fabric can be used, and examples thereof include a woven fabric, a woven fabric, a net fabric, a net (a net-like structure or a mesh), and the like.
- woven fabrics or woven fabrics with a weave structure such as sudare weave or plain weave are used because they can suppress loop breakage and have flexibility in the longitudinal direction of the belt, and also have an excellent balance with productivity. is preferred, and sudare woven fabric is particularly preferred.
- sudare woven fabrics containing a plurality of filaments extending in the belt width direction are preferred because they can further improve the resistance to the tensile force acting in the belt width direction.
- a filamentous body extending in the belt width direction means a filamentous body extending substantially parallel to the belt width direction.
- substantially parallel means that the angle between the direction in which the filament extends and the belt width direction is, for example, about 10 degrees or less (for example, 0 to 5 degrees), preferably about 3 degrees or less (for example, 0 to 1 degrees, especially approximately 0°).
- the thread density (the number of threads per 5 cm in the belt length direction) of the first filament is, for example, 10 to 300 threads/5 cm, preferably 50 to 200 threads/5 cm, more preferably 80 to 180 threads/5 cm, and more preferably is 100 to 170 lines/5 cm, most preferably 120 to 150 lines/5 cm.
- the thread density of the second filament is, for example, 1 to 30 threads/5 cm, preferably 2 to 10 threads/5 cm, more preferably 2 to 8 threads/5 cm, more preferably 3 to 7 threads/5 cm, and most preferably 4 to 6 pieces/5cm.
- the fibers constituting the first and second thread-like bodies include the fibers exemplified as the fibers constituting the short fibers (B) of the compressed rubber layer and the stretchable rubber layer.
- the short fibers polyester fibers and polyamide fibers are preferable as the first filament, and aliphatic polyamide fibers such as polyamide 66 fibers are particularly preferable.
- the second filament cellulose fibers are preferred, and cellulose fibers such as cotton fibers are particularly preferred.
- the fineness of the first filament is, for example, 100 to 1000 dtex, preferably 200 to 800 dtex, and Preferably it is 300 to 500 dtex.
- the thickness (count) of the second filament is, for example, about 5 to 100 count, preferably about 7 to 50 count, and more preferably about 10 to 30 count. It is.
- the adhesion treatment method can be selected from the methods described above for the short fibers (B) of the compressed rubber layer and the stretched rubber layer.
- the average thickness of the fiber structure is, for example, about 0.1 to 0.5 mm, preferably about 0.2 to 0.3 mm. If the thickness of the fiber structure is too thin, there is a risk of delamination or ring breakage. If the thickness of the fiber structure is too thick, there is a risk that the flexibility of the belt will be reduced.
- the fabric layer is such that the fiber structure is embedded (sandwiched) in the rubber component (fabric layer sandwiching rubber). In this embodiment, the fiber structure is embedded in the crosslinked rubber composition.
- the rubber components exemplified as the rubber component (A) of the compressed rubber layer and the stretched rubber layer can be used, and a preferred embodiment also includes the rubber component (A).
- the preferred embodiments can be selected from the following.
- the crosslinked rubber composition of the fabric layer may further contain a filler (C2) in addition to the rubber component (C1).
- a filler (C2) the fillers exemplified as fillers (C) for the compressed rubber layer and the stretchable rubber layer can be used.
- carbon black is preferred.
- the proportion of the filler (C3) is, for example, 5 to 80 parts by mass, preferably 10 to 70 parts by mass, more preferably 20 to 60 parts by mass, and more preferably 30 to 50 parts by mass, based on 100 parts by mass of the rubber component (C1). Part by mass.
- the crosslinked rubber composition of the fabric layer may further contain other additives (C3) in addition to the rubber component (C1).
- other additives (C3) the additives exemplified as other additives (D) for the compressed rubber layer and the stretched rubber layer can be used, such as crosslinking agents, crosslinking accelerators, processing agents or processing aids, plasticizers, etc. Agents, anti-aging agents, etc. can be preferably used.
- the proportion of the other additive (C3) can be selected from the same range as the proportion of the additive (D) in the compressed rubber layer and the stretched rubber layer, including the preferred range.
- the rubber hardness Hs of the crosslinked rubber composition of the fabric layer is, for example, 40 to 80°, preferably 50 to 70°, and more preferably 55 to 65°.
- the tensile strength of the crosslinked rubber composition of the fabric layer is, for example, 5 to 30 MPa, preferably 10 to 25 MPa, and more preferably 15 to 20 MPa in the belt width direction.
- the fabric layers can be used alone (single layer) or in combination of two or more (laminated structure).
- the fabric layer is a deformation in which the outer circumferential surface (full surface) of the fabric layer and the inner circumferential surface (full surface) of the short fiber-containing rubber layer are integrated (adhered) to each other, and the fabric layer and the short fiber-containing rubber layer are added to the tie band. configured to share stress.
- the fabric layer may have any structure as long as it can also serve as an adhesive rubber (binder) for integrating the short fiber-containing rubber layer and the wrapped V-belt portion. Considering productivity and the like, it is preferable to use the fabric layer alone (single layer).
- the average thickness of the fabric layer is, for example, about 0.4 to 1.4 mm, preferably about 0.5 to 1 mm. If the thickness of the fabric layer is too thin, there is a risk of delamination or ring breakage. On the other hand, if the thickness of the fabric layer is too thick, the flexibility of the belt may decrease.
- each rib portion (particularly the two inclined surfaces on both sides of the rib portion, which serve as friction transmission surfaces) may be covered with a fabric (a fibrous material such as a woven fabric, a knitted fabric, or a nonwoven fabric).
- a fabric a fibrous material such as a woven fabric, a knitted fabric, or a nonwoven fabric.
- the method for manufacturing a bonded V-belt of the present invention includes a connecting step of connecting a plurality of wrapped V-belt part precursors with a tie band precursor, and heating and applying the connected wrapped V-belt part precursors and the tie band precursor. It includes a crosslinking molding step of pressurizing and crosslinking molding, and a rib portion forming step of forming a rib portion on the outer peripheral side of the obtained crosslinked molded body.
- the method for manufacturing a bonded V-belt of the present invention includes a first precursor forming step of manufacturing a wrapped V-belt portion precursor (uncrosslinked wrapped V-belt portion) as a pre-step of the connecting step, and a tie band precursor.
- the method may include a second precursor forming step for producing (uncrosslinked tie band).
- the wrapped V-belt part precursor (uncrosslinked wrapped V-belt part) as the first precursor is produced, for example, by the method described in Japanese Patent Application Laid-Open No. 6-137381 and International Publication No. 2015/104778. can.
- a wrapped V-belt precursor (uncrosslinked wrapped V-belt) can be obtained through a wrapping process, a cutting process, a skiving process, and a cover winding process.
- a laminated layer is formed by sequentially laminating an adhesive-treated reinforcing fabric layer, an uncrosslinked second compressed rubber layer sheet obtained by rolling, and a first compressed rubber layer sheet on the mantle. Wrap your body around it. Then, an uncrosslinked adhesive rubber layer sheet is wrapped around the outer periphery of the first compressed rubber layer sheet. Thereafter, a core is wrapped around the outer periphery of the adhesive rubber layer sheet, and an uncrosslinked stretchable rubber layer sheet is further wrapped around the outer periphery of the core to form an annular laminate.
- the obtained annular laminate is cut (sliced into rings) on the mantle.
- the cut annular laminate is placed over a pair of pulleys and cut into a V shape while rotating.
- the periphery of the resulting uncrosslinked belt body is covered with an outer covering fabric precursor.
- a tie band precursor (uncrosslinked tie band) as the second precursor is produced by the following manufacturing process.
- the short fiber-containing rubber layer precursor is formed through a sheet rolling process and a conditioning process.
- a rubber composition containing short fibers is kneaded using a Banbury mixer or the like, and the resulting kneaded rubber is rolled using a calendar roll or the like. Then, an uncrosslinked rubber sheet in which short fibers are arranged (orientated) in the rolling direction is produced.
- the obtained uncrosslinked rubber sheet is adjusted to have the predetermined dimensions (length, width) and orientation direction required for the tie band.
- a short fiber-containing rubber layer precursor (a short fiber-containing rubber layer in which the rubber component is in an uncrosslinked state) is arranged so that the short fibers are arranged in a direction parallel to the width direction of the rubber sheet. You can get a sheet of
- this short fiber-containing rubber layer precursor is configured as a tie band precursor.
- the fabric layer precursor (fabric layer in which the rubber component of the fabric layer sandwiching rubber is not crosslinked) constituting the tie band is a fabric layer sandwiched between uncrosslinked fabric layers on both sides of a fabric (fibrous structure) that may have been adhesively treated in advance. It can be formed by laminating rubber sheets. A short fiber-containing rubber layer precursor sheet is superimposed on this fabric layer precursor sheet (the extending direction of the first filament forming the fiber structure and the arrangement direction of the short fibers are respectively relative to the width direction of the sheet). By stacking them in a predetermined direction, a tie band precursor can be formed.
- FIG. 8 A typical process for connecting a plurality of wrapped V-belt sections with a tie band will be described with reference to FIGS. 8 and 9.
- an uncrosslinked annular body (a tie band precursor and a plurality of wrapped V belts) is held wound around a pair of pulleys 64a, 64b.
- Precursor set) 61 is a first pair of press molds (a first pair of press molds that are a combination of an inner mold 62a and an outer mold 62b, and an inner It is held between a second pair of press molds (a second pair of press molds, which are a combination of a side mold 63a and an outer peripheral side mold 63b).
- the pair of press molds includes an inner mold 73 having a groove portion having an inverted trapezoidal cross section corresponding to the wrapped V-belt portion, and a surface facing the inner mold 73 having a flat surface. It has a structure in which the outer peripheral side mold 74 is a flat plate.
- a tie band Precursor 72 is set in a pair of press molds.
- the arrangement direction of the short fibers of the short fiber-containing rubber layer precursor 72a is set so as to extend in the belt width direction.
- the first filamentous body forming the fiber structure is set so as to extend in a predetermined direction with respect to the belt width direction.
- the tie band precursor 72 and the plurality of wrapped V-belt part precursors 71 set in this way are sandwiched between the outer circumferential side mold 74 and the inner circumferential side mold 73, and are subjected to a crosslinking molding process in which they are pressurized and heated. (vulcanization process).
- Crosslinking molding process that integrates each component through a cross-linking reaction of the rubber component
- the connected wrapped V-belt precursor and tie band precursor are molded into a predetermined shape by pressurizing and heating in a press mold, and the rubber contained in each component is molded into a predetermined shape.
- Each component is integrated by a crosslinking reaction of the components.
- the pair of pulleys 64a and 64b are rotated to move the uncross-linked portion of the annular body 61 to the press mold, as shown in FIG. Perform molding.
- this operation is repeated and the annular body 61 is cross-linked over its entire circumference, a cross-linked sleeve is formed in which a plurality of wrapped V-belt sections are connected and bonded by tie bands.
- the crosslinking temperature can be selected depending on the type of rubber component, and is, for example, 120 to 200°C, preferably 150 to 180°C.
- the pressure can be selected depending on the type of rubber component, and is, for example, 0.1 to 10 MPa, preferably 0.5 to 3 MPa, and more preferably 0.9 to 1.5 MPa.
- the said pressure is the numerical value converted into press surface pressure.
- a predetermined rib shape is formed on the outer circumferential side of the bridging sleeve by grinding the bridging sleeve 84 while rotating it and pressing it against the outer circumferential surface of the bridging sleeve.
- whether the connecting portion is formed at the minimum thickness portion of the tie band (rib trough) or the connecting portion is formed at the maximum thickness portion (rib ridge portion) of the tie band. can be adjusted by using different sets of grinding wheels and V-pulleys.
- the cross-linked sleeve thus formed is cut to a predetermined width to have a predetermined number of wrapped V-belt parts, and a plurality (predetermined number) of rib parts with an inverted V-shaped (trapezoidal) cross section on the back surface.
- a bonded V-belt can be obtained having:
- Crosslinking accelerator “Noxeler TT” manufactured by Ouchi Shinko Kagaku Kogyo Co., Ltd.
- Zinc oxide “3 types of zinc oxide” manufactured by Seido Chemical Industry Co., Ltd.
- Naphthenic oil “NS-900” manufactured by Idemitsu Kosan Co., Ltd.
- N,N'-m-phenylene dimaleimide “Barnock PM” manufactured by Ouchi Shinko Chemical Industry Co., Ltd.
- Aramid staple fibers "Conex short fibers” manufactured by Teijin Ltd.
- Polyester short fibers “Tetron” manufactured by Teijin Ltd. (average short fiber length 3 mm)
- Nylon short fiber “Nylon 66” manufactured by Asahi Kasei Corporation (average short fiber length 6 mm)
- Short cotton fibers (average short fiber length 6 mm, average fiber diameter 15 ⁇ m)
- Rubber compositions A to G having the formulations shown in Tables 2 and 3 were kneaded using a Banbury mixer to prepare a lumpy uncrosslinked rubber composition.
- the obtained uncrosslinked rubber composition was passed through a calendar roll to form a rolled rubber sheet of a predetermined thickness, thereby producing an uncrosslinked rubber sheet forming each rubber layer.
- Tables 2 and 3 also show the results of measuring the hardness and tensile strength of the crosslinked products (crosslinked rubber) of each rubber composition.
- Outer covering fabric Woven fabric (120° wide angle weave, fineness is 20 count warp and 20 count weft, thread density of warp and weft 75/ Using the rubber composition B shown in Table 2 , the rubber composition B and the woven fabric were simultaneously passed between calender rolls having different surface speeds. Then, friction treatment was performed by rubbing Rubber Composition B between the weaves of the woven fabric (performed once each on the front and back sides of the woven fabric) to prepare a precursor of an outer covering fabric (woven fabric with rubber).
- Example 1 (a mode in which the compressed rubber layer is a single layer, does not have a fabric layer, and the connection part is formed by a rib valley part) (Preparation of wrapped V-belt part precursor)
- Rubber composition E shown in Table 3 was used as the compressed rubber layer sheet and the stretchable rubber layer sheet.
- a compressed rubber layer sheet and an adhesive rubber layer sheet (rubber composition A) were wrapped around the outer periphery of the mantle in this order.
- a core wire is spirally spun around the outer periphery, and a sheet for the stretch rubber layer is further wound in order to form an uncrosslinked annular laminate, and the method described in the above embodiment (the fabric for the reinforcing fabric layer is not used) is applied.
- a wrapped V-belt portion precursor was produced in step 1).
- a short fiber-containing rubber layer precursor As a short fiber-containing rubber layer sheet, a short fiber-containing rubber layer precursor (thickness: 4.6 mm) was prepared using the rubber composition F shown in Table 3 by the method described in the embodiment above, and this was used as a tie band precursor. As a body.
- V-belt precursors and tie band precursors were set in the crosslinking device shown in FIG.
- the six wrapped V-belt sections [ARPM A type, cross-sectional dimensions: width (W1) 13.2 mm x thickness (H1) 8.4 mm, belt length 122 inches] are connected and joined with tie bands.
- a cross-linked sleeve was prepared.
- a predetermined rib shape (A shape shown in Table 1, H and d are the numbers in parentheses) was formed on the outer peripheral side of the crosslinked sleeve.
- the connection part of the tie band was formed at the rib valley part (the minimum thickness part of the tie band).
- the obtained crosslinked sleeve was cut to produce a bonded V-belt having two wrapped V-belt sections (bonded V-belt having the structure shown in FIG. 1).
- the dimensions of the resulting combined V-belt were as follows: belt width (W) was 29.1 mm, belt thickness (H) was 13.0 mm, and belt length was 122 inches.
- Example 2 (a mode in which the compressed rubber layer is a single layer, does not have a fabric layer, and the connecting portion is formed by a rib crest)
- the process was changed so that the connection part was formed at the rib peak (the maximum thickness part of the tie band).
- a combined V-belt having two wrapped V-belt sections (a combined V-belt having the structure shown in FIG. 3) was produced in the same manner as in Example 1.
- the dimensions (width, thickness, length) of the resulting combined V-belt were also the same as in Example 1.
- Example 3 (a mode in which the compressed rubber layer is two layers, there is no fabric layer, and the connection part is formed by the rib valley part) Except that the compressed rubber layer was made into two layers, the rubber composition E was used for the sheet for the second compressed rubber layer, and the rubber composition D with high hardness was used for the sheet for the first compressed rubber layer and the sheet for the stretchable rubber layer.
- a combined V-belt having two wrapped V-belt sections was produced in the same manner as in Example 1. The dimensions (width, thickness, length) of the resulting combined V-belt were also the same as in Example 1.
- Example 4 (a mode in which the compressed rubber layer is two layers, there is no fabric layer, and the connection part is formed by a rib crest)
- the process was changed so that the connection part was formed at the rib peak (the maximum thickness part of the tie band).
- a combined V-belt having two wrapped V-belt sections was produced in the same manner as in Example 3.
- the dimensions (width, thickness, length) of the resulting combined V-belt were also the same as in Example 3.
- Example 5 (a mode in which the compressed rubber layer is a single layer and has a fabric layer, and the connection part is formed by a rib valley part)
- the rolled sheet of fabric layer sandwiching rubber and fabric A sudare fabric
- the Sudare fabric was laminated on both the front and back sides of the Sudare fabric (once each for the front and back sides of the Sudare fabric) by a method in which the Sudare fabric is embedded in the fabric layer sandwiching rubber (rubber composition C).
- a sheet of 0.7 mm) was prepared and used as a fabric layer precursor.
- the tie band precursor In the production of the tie band precursor, a sheet (thickness: 3.9 mm) in which a short fiber-containing rubber layer precursor (thickness: 3.2 mm) and a fabric layer precursor were superimposed was used as the tie band precursor.
- a combined V-belt (combined V-belt having the structure shown in FIG. 2) having two wrapped V-belt parts was produced in the same manner as in Example 1 except for (A type shown in Table 1).
- the dimensions of the resulting combined V-belt were as follows: belt width (W) was 29.1 mm, belt thickness (H) was 12.3 mm, and belt length was 122 inches.
- Example 6 (a mode in which the compressed rubber layer is a single layer, has a fabric layer, and the connecting portion is formed by a rib crest)
- the process was changed so that the connection part was formed at the rib peak (the maximum thickness part of the tie band).
- a combined V-belt having two wrapped V-belt sections (a combined V-belt having the structure shown in FIG. 4) was produced in the same manner as in Example 5. Note that the dimensions (width, thickness, length) of the obtained combined V-belt were also the same as in Example 5.
- Example 7 (A mode in which the compressed rubber layer has two layers and a fabric layer, and the connection part is formed by a rib valley part) Except that the compressed rubber layer was made into two layers, the rubber composition E was used for the sheet for the second compressed rubber layer, and the rubber composition D with high hardness was used for the sheet for the first compressed rubber layer and the sheet for the stretchable rubber layer.
- a combined V-belt having two wrapped V-belt sections was produced in the same manner as in Example 5. Note that the dimensions (width, thickness, length) of the obtained combined V-belt were also the same as in Example 5.
- Example 8 (a mode in which the compressed rubber layer is two layers, has a fabric layer, and the connecting portion is formed by a rib crest)
- the process was changed so that the connection part was formed at the rib peak (the maximum thickness part of the tie band).
- a combined V-belt having two wrapped V-belt sections was produced in the same manner as in Example 7.
- the dimensions (width, thickness, length) of the resulting combined V-belt were also the same as in Example 7.
- Comparative Example 1 (a mode in which the compressed rubber layer is a single layer and the tie band is formed from a flat fabric layer)
- the rubberized woven fabric type of fabric: fabric B
- the direction of the threads constituting the woven fabric in the tie band precursors is set diagonally ( Both the warp and weft yarns are set at 30 degrees to the belt width direction, that is, both yarns are symmetrical to the belt length direction), and a predetermined rib shape is formed on the belt outer circumferential side.
- a combined V-belt (conventionally used wrapped combined V-belt) having two wrapped V-belt parts was produced in the same manner as in Example 1, except that the grinding process was not performed.
- the dimensions of the resulting combined V-belt were as follows: belt width (W) was 29.1 mm, belt thickness (H) was 9.1 mm, and belt length was 122 inches.
- Comparative example 2 (a mode in which the compressed rubber layer is two layers and the tie band is formed from a flat fabric layer) Except that the compressed rubber layer was made into two layers, the rubber composition E was used for the sheet for the second compressed rubber layer, and the rubber composition D with high hardness was used for the sheet for the first compressed rubber layer and the sheet for the stretchable rubber layer.
- a combined V-belt having two wrapped V-belt sections was produced in the same manner as in Comparative Example 1. Note that the dimensions (width, thickness, length) of the obtained bonded V-belt were also the same as in Comparative Example 1.
- Comparative example 3 (a mode in which the compressed rubber layer is a single layer and the tie band is formed of a flat short fiber-containing rubber layer) Except that the thickness of the rolled sheet was changed so that the finished thickness of the short fiber-containing rubber layer precursor was 2.1 mm, and the grinding process to form the predetermined rib shape on the outer circumferential side of the belt was not performed. produced a combined V-belt having two wrapped V-belt portions (a combined V-belt having a structure in which no rib portion is formed in FIG. 1) in the same manner as in Example 1. The dimensions of the resulting combined V-belt were as follows: belt width (W) was 29.1 mm, belt thickness (H) was 10.5 mm, and belt length was 122 inches.
- Comparative example 4 (a mode in which the compressed rubber layer is two layers and the tie band is formed of a flat short fiber-containing rubber layer) Except that the compressed rubber layer was made into two layers, the rubber composition E was used for the sheet for the second compressed rubber layer, and the rubber composition D with high hardness was used for the sheet for the first compressed rubber layer and the sheet for the stretchable rubber layer.
- a combined V-belt having two wrapped V-belt sections was produced in the same manner as in Comparative Example 3. Note that the dimensions (width, thickness, length) of the obtained bonded V-belt were also the same as in Comparative Example 3.
- Comparative Example 5 an embodiment in which the compressed rubber layer is a single layer and the tie band is formed of a laminate of a flat fabric layer and a flat short fiber-containing rubber layer
- the tie band precursor is a sheet (thickness: 2.1 mm) in which a short fiber-containing rubber layer precursor (thickness: 1.4 mm) and a fabric layer precursor containing fabric A (sudare fabric) are superimposed, and the belt outer peripheral side is
- a combined V-belt having two wrapped V-belt sections (in Fig. 2, no rib section is formed) was prepared in the same manner as in Example 5, except that the grinding process to form a predetermined rib shape was not performed.
- a bonded V-belt with a structure was fabricated.
- the dimensions of the resulting combined V-belt were as follows: belt width (W) was 29.1 mm, belt thickness (H) was 10.5 mm, and belt length was 122 inches.
- Comparative Example 6 an embodiment in which the compressed rubber layer is two layers and the tie band is formed of a laminate of a flat fabric layer and a flat short fiber-containing rubber layer
- the rubber composition E was used for the sheet for the second compressed rubber layer
- the rubber composition D with high hardness was used for the sheet for the first compressed rubber layer and the sheet for the stretchable rubber layer.
- a combined V-belt having two wrapped V-belt sections was produced in the same manner as in Comparative Example 5.
- the dimensions (width, thickness, length) of the resulting combined V-belt were also the same as in Comparative Example 5.
- Examples 9-12 Two wrapped wrappers were prepared in the same manner as in Example 8, except that the height H2 of the rib portion (and thus the overall thickness H3 of the tie band) was changed (gradually becoming thinner) as shown in Tables 11 and 12. Bonded V-belts each having a V-belt portion were produced. The dimensions (width, thickness, length) of each of the obtained combined V-belts were the same as in Example 8, except for the belt thickness H.
- Examples 13-15 Two wrapped wrappers were prepared in the same manner as in Example 4, except that the height H2 of the rib portion (and thus the overall thickness H3 of the tie band) was changed (gradually becoming thicker) as shown in Tables 11 and 12. Bonded V-belts each having a V-belt portion were produced. The dimensions (width, thickness, length) of each of the obtained combined V-belts were the same as in Example 4, except for the belt thickness H.
- Examples 17-20 Combined V-belts each having two wrapped V-belt sections were produced in the same manner as in Example 8, except that the arrangement pitch P2 of the rib sections was changed as shown in Tables 13 and 14. Note that the dimensions (width, thickness, length) of each of the obtained combined V-belts were the same as in Example 8, except for the rib shape (crests, valleys) at the connecting portions.
- Example 16 A joint V having two wrapped V belt parts was prepared in the same manner as in Example 17, except that the height H2 of the rib part (and thus the thickness H3 of the entire tie band) was changed as shown in Tables 13 and 14. A belt was made. The dimensions (width, thickness, length) of the resulting combined V-belt were the same as in Example 17, except for the belt thickness H.
- Example 21 The procedure was the same as in Example 20, except that the fabric layer was replaced with the fabric layer absent, and the height H2 of the rib portion (and thus the overall thickness H3 of the tie band) was changed as shown in Tables 13 and 14. A combined V-belt having two wrapped V-belt sections was produced. The dimensions (width, thickness, length) of the resulting combined V-belt were the same as in Example 20, except for the belt thickness H.
- Example 22 Comparative Example 7 Same as Example 8, except that the type of rubber composition of the rubber layer constituting the tie band was changed as shown in Tables 15 and 16, including the presence or absence of the short fiber-containing rubber layer constituting the tie band. Then, a combined V-belt having two wrapped V-belt sections was produced. Note that the dimensions (width, thickness, length) of each of the obtained combined V-belts were also the same as in Example 8.
- Comparative example 8 The type of rubber composition of the rubber layer constituting the tie band, including the presence or absence of the short fiber-containing rubber layer constituting the tie band, was changed to rubber composition E that does not contain short fibers as shown in Tables 15 and 16.
- a combined V-belt having two wrapped V-belt sections was produced in the same manner as in Example 4 except for the following.
- the dimensions (width, thickness, length) of the resulting combined V-belt were also the same as in Example 4.
- Example 23 Two wrapped V-belt sections were prepared in the same manner as in Example 8, except that the type of fabric constituting the fabric layer was changed to a plain woven fabric (fabric C) as shown in Tables 17 and 18. A combined V-belt was produced.
- the fabric layer precursor a sheet of rubberized plain fabric (thickness: 0.7 mm) was prepared in the same manner as in Example 5, and this was used as the fabric layer precursor.
- the direction of the threads constituting the fabric (fabric C) is diagonal to the belt width direction (both the warp and weft are each 30 degrees to the belt width direction, that is, the belt Both yarns were arranged so that they were symmetrical in the length direction.
- the dimensions (width, thickness, length) of the resulting bonded V-belt were also the same as in Example 8.
- Transmission performance (slip ratio) measurement test (Test name) Transmission performance (slip ratio) measurement test (Testing machine)
- This test machine has a pulley layout consisting of a drive pulley (Dr1), driven pulleys (Dn2 and Dn3), a tension pulley (Ten4), and an idler pulley (ID5) as shown in Table 5.
- a pulley (Ten4) 94, a driven pulley (Dn3) 93, a driven pulley (Dn2) 92, and an idler pulley (ID5) 95 are arranged in this order.
- This testing machine is configured to be able to confirm transmission performance (slip ratio) and durability performance (presence or absence of belt failure) under various conditions (load, etc.).
- the value of the slip ratio between the friction transmission surface on the belt outer circumference side and the back driven pulley Dn2 is used as an index [the smaller the slip ratio value, the better the belt outer circumference side ( It has excellent transmission performance on the back side), and high-performance double-sided transmission is possible.
- the slip rate value [the larger value before and after running (before running, after completing 240 hours)] (%) is If it is 0.5% or less, it is judged as a. If it is more than 0.5% and less than 0.6%, it is judged as b. If it is more than 0.6% and less than 0.7%, judge as c. The case where it exceeded 0.7% was judged as d.
- any of the belts with grades a to c were considered to be acceptable.
- V pulleys were used for Dr1 and Dn3, V rib pulleys were used for Dn2, and flat pulleys were used for Ten4 and ID5.
- V pulleys were used for Dr1 and Dn3, and flat pulleys were used for Dn2, Ten4, and ID5.
- any of the belts with grades a to c were considered to be acceptable.
- Rank C There is no d rating in the above evaluation items, but if there is even one c rating, it is ranked as a slightly inferior rank to rank B, although there is no practical problem.
- Rank D If there is a d rating for even one of the above evaluation items, it is ranked as insufficient to solve this problem (fail).
- Tables 9 to 18 show the results of evaluating the resulting bonded V-belts through the above tests.
- Examples 1 to 8, Comparative Examples 1 to 6 Each of the bonded V-belts of Examples 1 to 8 completed the test without any noticeable abnormality by 240 hours, which was the cut-off time of the durability test.
- Example 3, 4, 7, and 8 in the compressed rubber layer, the aspect in which a high hardness rubber layer is provided on the core layer side has an effect on the durability (especially the durability of the wrapped V-belt part). I understand.
- the aspect in which the connecting portion is formed at the maximum thickness portion (rib ridge portion) of the tie band also has an effect on durability (particularly the durability of the connecting portion). I understand that.
- the vehicle completed the race without any abnormalities (durability performance was graded A or B).
- the transmission performance (slip rate) was 1.00% before the endurance run and was 1.00% after the endurance run in the embodiment (comparative example 2) in which the outer peripheral side (back side) of the belt was formed of a fabric layer (woven fabric with rubber). It was 1.30% and was judged as d (also rank D in the overall judgment).
- the transmission performance (slip ratio) of the coupled V-belts of Examples 1 to 8 was 0.40% before endurance running, 0.48 to 0.52% (a judgment) after endurance running, and a It was graded B or grade B (rank A or B in the overall grade).
- a bonded V-belt in which the back surface of the belt is formed to include a plurality of ribs is less prone to slipping on the outer peripheral side (back side) of the belt, compared to a wrapped bonded V-belt in which the back surface of the belt is formed flat. It can be said that the transmission rate was suppressed and the transmission performance was improved.
- a connected V-belt that has an inverted V-shaped side surface (friction transmission surface) that can contact the V-rib pulley on the outer circumferential side in addition to the inner circumferential side is capable of high-performance double-sided transmission. , and it can be said that high capacity transmission is possible.
- Example 8 The belt of Example 8 has a length ratio in the belt thickness direction of H2/H1 of 0.30 and H3/H1 of 0.46 (two compressed rubber layers, a fabric layer, and the connecting part is a rib crest).
- the height of the rib portions was changed to 2.5 mm based on the formation and arrangement pitch of the rib portions of 3.975 mm, and the comparison was made.
- Example 10 There was a tendency for the slip rate on the back surface of the belt to increase as the height (H2) of the rib portion decreased.
- the height of the rib portion was lowered to 1.1 mm, and as a result, the ratio of the height (H2) of the rib portion to the thickness (H1) of the wrapped V-belt portion (H2/H1)
- the ratio (H3/H1) of the tie band thickness (H3) to the wrapped V-belt thickness (H1) was reduced to 0.30, the transmission of the passing level was reduced to 0.13.
- the performance (slip rate) was ensured (b rating), and it was ranked B.
- Example 9 in which the height of the rib portion was further reduced to 0.9 mm in Example 8, H2/H1 was reduced to 0.11, and H3/H1 was reduced to 0.27. Although slightly inferior to Example 10, the transmission performance (slip rate) at an acceptable level could be ensured (c judgment), and the result was rank C.
- Example 8 13-15
- the belt of Example 8 with a length ratio in the belt thickness direction, H2/H1 of 0.30 and H3/H1 of 0.46 two compressed rubber layers, a connecting part formed of a rib crest, a rib part (array pitch of 3.975 mm), the structure was changed to one in which the tie band does not include a fabric layer (a structure in which the thickness of the tie band is increased), and the height of the rib part was changed to 2.5 mm, and then compared. .
- Example 14 in which the ratio (H3/H1) of the tie band thickness (H3) to the wrapped V-belt thickness (H1) increased to 0.60, the durability was at an acceptable level. Performance was ensured (b rating), and the result was rank B.
- Example 15 in which the height of the rib portion was further increased to 3.8 mm in Example 8, H2/H1 increased to 0.45, and H3/H1 increased to 0.70. Although slightly inferior to Example 14, it was possible to ensure durability performance at an acceptable level (judgment of c), resulting in a rank of C.
- Example 8 Belt of Example 8 in which the arrangement pitch ratio (P1/P2) of the wrapped V-belt part to the rib part is 4 (two compressed rubber layers, a fabric layer, the connecting part is formed by the rib peak part, the height of the rib part 2.5 mm), the arrangement pitch of the rib portions was changed to 3.975 mm, and the comparison was made.
- P1/P2 arrangement pitch ratio
- Example 18 It was observed that as the arrangement pitch (P2) of the rib portions increased, the slip rate on the back surface of the belt tended to increase. In contrast to Example 8, the arrangement pitch of the rib portions was increased to 10.6 mm, and as a result, the arrangement pitch ratio (P1/P2) of the wrapped V-belt portion to the rib portions was reduced to 1.5. In Example 18, an acceptable level of transmission performance (slip ratio) was ensured (b judgment), and the result was rank B. In Example 17, in which the arrangement pitch of the rib portions was further increased to 15.9 mm compared to Example 8, and P1/P2 was reduced to 1, the transmission performance was at an acceptable level (although slightly inferior to Example 18). The slip rate) was secured (judgment c), resulting in rank C.
- Example 8 (Example 8, 19-20) Belt of Example 8 in which the arrangement pitch ratio (P1/P2) of the wrapped V-belt part to the rib part is 4 (two compressed rubber layers, a fabric layer, the connecting part is formed by the rib peak part, the height of the rib part 2.5 mm), the arrangement pitch of the rib portions was changed to 3.975 mm, and the comparison was made.
- P1/P2 arrangement pitch ratio
- the arrangement pitch (P2) of the ribs becomes smaller, the slip rate on the back side of the belt decreases, but perhaps because the lateral pressure resistance decreases, the ribs tend to crack more easily and the durability performance decreases. Ta.
- the arrangement pitch of the rib portions was reduced to 2.271 mm, and as a result, the arrangement pitch ratio (P1/P2) of the wrapped V-belt portion to the rib portions was increased to 7.
- judgment B it was possible to ensure durability performance at an acceptable level (judgment B), and the product was ranked B.
- Example 20 in which the arrangement pitch of the rib portions was further reduced to 1.988 mm compared to Example 8, and P1/P2 was increased to 8, the transmission performance was at an acceptable level (although slightly inferior to Example 19).
- the slip rate) was secured (judgment c), resulting in rank C.
- Example 16 is an example in which the transmission performance (slip ratio) is near the lower limit, and the height H2 of the rib portion is the lowest (highest slip ratio) of 0.9 mm among Examples 8 to 15. This is an example in which the arrangement pitch P2 of the rib portions is the largest (the highest slip ratio) of 15.9 mm among Examples 8 and 17 to 20. Similarly to Examples 9 and 17, the durability performance was rated A, but the transmission performance (slip ratio) was rated C, which was just barely passing, and was ranked C.
- Example 21 is an example in which the durability performance is near the lower limit, and the height H2 of the rib portion is the highest (the lowest in durability performance) of 3.8 mm among Examples 8 to 15, and Examples 8 and 17. This is an example in which the arrangement pitch P2 of the rib portions is the smallest (the lowest in durability) of 1.988 mm among the sizes of 1.988 mm and 1.988 mm.
- the transmission performance (slip ratio) was rated a, but the durability performance was rated c, which was just barely passing, and was ranked C.
- the contact area between the V-shaped side surface (friction transmission surface) of the rear driven pulley (V-rib pulley) and the V-shaped groove in cross section becomes larger (the height of the rib part is increased, and the arrangement pitch of the rib part is reduced).
- durability performance may deteriorate due to cracks in the rib portion.
- the ratio (H2/H1) of the height (H2) of the rib part to the thickness (H1) of the wrapped V-belt part which is the length ratio in the belt thickness direction, is about 0.11 to 0.45
- the wrapped V-belt The ratio (H3/H1) of the tie band thickness (H3) to the thickness (H1) of the part is about 0.27 to 0.7
- the arrangement pitch ratio (P1/P2) of the wrapped V belt part to the rib part Even from the viewpoint of about 1 to 8, it can be said that it is possible to achieve both transmission performance (slip ratio) and durability performance at an acceptable level that is effective for double-sided drive.
- H2/H1 is about 0.13 to 0.35
- H3/H1 is about 0.3 to 0.6
- P1/P2 is about 1.5 to 7 are important for improving transmission performance (slip ratio) and durability. This can be said to be a suitable range from the viewpoint of balance with performance.
- Example 8 The belt of Example 8 in which the type of rubber composition of the short fiber-containing rubber layer constituting the tie band was Rubber Composition F (two compressed rubber layers, a fabric layer, a connecting part formed by a rib crest, a rib
- Example 22 which has a tie band having a configuration in which a short fiber-containing rubber layer (rubber composition G) is laminated on the outer peripheral surface of a fabric layer, the ratio of short fibers and the type of short fibers are different from Example 8,
- the belt performance [transmission performance (slip ratio), durability performance] was at the same level as that of belt 8, and it was ranked A in the overall evaluation.
- Comparative Example 7 which has a tie band in which a rubber layer (rubber composition E) that does not contain short fibers is laminated on the outer peripheral surface of a fabric layer
- the transmission performance (slip ratio) on the back side of the belt was judged as c. Met.
- Comparative Example 8 in which the tie band had a tie band composed only of a rubber layer (rubber composition E) that did not have a fabric layer and did not contain any short fibers was also a base material.
- the transmission performance (slip ratio) on the back side of the bolt was graded C.
- the durability running time was less than 200 hours, the tie band part and the wrapped V-belt part were delaminated, and the durability performance was rated d, and the overall rating was D.
- the tie band with a rubber layer containing short fibers and a fabric layer containing a fiber structure laminated on the inner circumferential side of the belt of the rubber layer containing short fibers can achieve an acceptable level of belt performance [ It can be said to be suitable because it has the effect of ensuring transmission performance (slip ratio) and durability performance.
- Examples 4, 8, 23 The belt of Example 8 in which the tie band was constituted by a fabric layer in which the fabric (fiber structure) was a loose fabric (fabric A) and a short fiber-containing rubber layer (two compressed rubber layers, the connecting part was a rib crest)
- the type of fabric of the fabric layer that makes up the tie band is changed based on the following: and compared.
- Example 23 in which the type of fabric constituting the fabric layer is a plain woven fabric (Fabric C), the flexibility on the back side of the belt is slightly lower than in Example 8, in which the fabric is a plain woven fabric (Fabric A).
- the transmission performance (slip rate) was rated B, and the durability performance was also rated B (rank B in the overall rating) as some delamination was observed (to the extent that it did not affect the performance of the jointed V-belt).
- Example 4 in which the tie band was configured only with the short fiber-containing rubber layer (rubber composition F) without the fabric layer, the transmission performance (slip ratio) on the back side of the belt was It received a rating of A, which is the same as Example 8, and a rating of B for durability performance (slight cracks occurred in the rib portion), and the overall rating was also rank B.
- At least the tie band on the belt outer circumferential side contains a short fiber-containing rubber layer in which the short fibers are oriented in the belt width direction, and the short fiber-containing rubber layer is oriented in the belt longitudinal direction.
- a short fiber-containing rubber layer in which the short fibers are oriented in the belt width direction
- the short fiber-containing rubber layer is oriented in the belt longitudinal direction.
- the combined V-belt of the present invention can be used as various friction transmission belts that require double-sided drive, such as general industrial machines such as compressors, generators, and pumps; spinning machines, spinning machines, looms, knitting machines, and dyeing machines. Textile machines such as finishing machines; tillers, rice transplanters, vegetable transplanters, transplanters, binders, combine harvesters, bean cutters, corn crushers, potato harvesters, beet harvesters, vegetable harvesters, mowers, thresher, hullers It can be used for agricultural machinery such as rice mills and rice mills.
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Abstract
Description
複数本のラップドVベルト部およびタイバンドを含む、結合Vベルトであって、
各ラップドVベルト部の外周面が前記タイバンドで連結されており、
各ラップドVベルト部が、ベルト本体と、前記ベルト本体の外表面を被覆する外被布とを含み、
前記ベルト本体が、芯体を含む芯体層、前記芯体層のベルト外周側に積層された伸張ゴム層、および前記芯体層のベルト内周側に積層された圧縮ゴム層を含み、
前記タイバンドが、ベルト幅方向に短繊維が配向している短繊維含有ゴム層を含み、
前記短繊維含有ゴム層が、ベルト長手方向に延びる複数のリブ部を有する。
前記布帛層が、前記短繊維含有ゴム層の内周面に積層された繊維構造体を含む態様である。
前記第2の糸状体の配列密度が、前記第1の糸状体の配列密度よりも低い態様である。
複数本のラップドVベルト部前駆体をタイバンド前駆体で連結する連結工程、
連結した前記ラップドVベルト部前駆体および前記タイバンド前駆体を加熱および加圧して架橋成形する架橋成形工程、
得られた架橋成形体の外周側にリブ部を形成するリブ部形成工程を含む、前記態様[1]~[7]のいずれかの態様の結合Vベルトの製造方法も含まれる。
なお、以下の説明において、同一のまたは機能が共通する要素(または部材)には同じ符号を付す場合がある。
タイバンド(結合部材)に連結されるラップドVベルト部(以下「Vベルト部」とも称する)は、特に制限されない。当該ラップドVベルト部は、図1~4に示すVベルト部のように、慣用のVベルト部、すなわち、芯体(心線)を含む芯体層(接着ゴム層)と、この芯体層のベルト外周側に積層された伸張ゴム層と、前記芯体層のベルト内周側に積層された圧縮ゴム層とを含み、無端状でV字状断面を有するVベルト部であればよい。なお、前記V字状断面の左右の両側面(V字状側面)が摩擦伝動面である。なお、V字状断面において、ベルト幅が広い側を外周側、ベルト幅が狭い側を内周側とする。V字状側面のV角度(α1)は、ベルト厚み方向に対して、例えば35~45°、好ましくは36~44°、さらに好ましくは37~43°、より好ましくは38~42°、最も好ましくは39~41°(特に40°)である。
各Vベルト部を構成する圧縮ゴム層は、図1~4に示すような単層(一層)であってもよく、図6に示すような2種類のゴム層を含む積層構造を有し、かつ各層のゴム硬度や強度が調整されたゴム層であってもよい。
伸張ゴム層が単層構造の場合、圧縮ゴム層および伸張ゴム層のゴム硬度Hsは、例えば60~90°程度の範囲から選択でき、好ましくは72~80°、より好ましくは73~78°、さらに好ましくは74~78°、最も好ましくは75~77°である。ゴム硬度が小さすぎると、耐側圧性が低下する虞がある。逆に、ゴム硬度が大きすぎると、屈曲性が低下する虞がある。
耐側圧性を向上させるために、圧縮ゴム層を二層構造とする場合は、芯体層側に配置される第1圧縮ゴム層と伸張ゴム層とを高硬度のゴム層とするのが好ましい。第1圧縮ゴム層および伸張ゴム層のゴム硬度Hsは、それぞれ、例えば80~100°程度の範囲から選択でき、好ましくは85~95°、より好ましくは87~94°、さらに好ましくは90~93°、最も好ましくは92~93°である。ゴム硬度が小さすぎると、耐側圧性が低下する虞がある。逆に、ゴム硬度が大きすぎると、プーリ溝とのフィット性や屈曲性が低下する虞がある。
圧縮ゴム層は、第1圧縮ゴム層および第2圧縮ゴム層に加えて、ゴム硬度の異なる他のゴム層をさらに含んでいてもよい。他のゴム層は、単層であってもよく、複数の層であってもよい。また、他のゴム層は、第1圧縮ゴム層の上下面、第2圧縮ゴム層の下面のいずれの面に積層されていてもよい。他のゴム層の平均厚み(複数の他のゴム層が存在する場合は合計厚み)は、圧縮ゴム層全体の平均厚みに対して、例えば30%以下であってもよく、好ましくは10%以下、さらに好ましくは5%以下である。すなわち、圧縮ゴム層は、第1圧縮ゴム層および第2圧縮ゴム層を主要な層として含むのが好ましい。第1圧縮ゴム層と第2圧縮ゴム層との合計の平均厚みは、圧縮ゴム層全体の平均厚みに対して、例えば70%以上であってもよく、好ましくは90%以上、さらに好ましくは95%以上である。圧縮ゴム層は第1圧縮ゴム層および第2圧縮ゴム層のみからなるのが特に好ましい。
圧縮ゴム層全体の平均厚みは、例えば1~12mm、好ましくは2~10mm、さらに好ましくは2.5~9mm、より好ましくは3~8mmである。伸張ゴム層全体の平均厚みは、例えば0.5~10mm(例えば0.5~1.5mm)、好ましくは0.6~5mm(例えば0.7~1mm)である。
圧縮ゴム層および伸張ゴム層は、それぞれ、ラップドVベルトのゴム組成物として慣用的に利用されている架橋ゴム組成物で形成されていてもよい。架橋ゴム組成物は、ゴム成分を含む架橋ゴム組成物であってもよく、組成物の組成を適宜調整することにより、圧縮ゴム層および伸張ゴム層をそれぞれ構成する各層、特に、第1圧縮ゴム層および第2圧縮ゴム層のゴム硬度などを調整できる。ゴム硬度などの調整方法としては、特に限定されない。組成物を構成する成分の組成および/または種類を変えてゴム硬度を調整してもよく、簡便性などの点から、短繊維やフィラーの割合および/または種類を変えてゴム硬度を調整するのが好ましい。
圧縮ゴム層および伸張ゴム層の架橋ゴム組成物に含まれるゴム成分(A)としては、公知の加硫または架橋可能なゴムおよび/またはエラストマーから選択できる。ゴム成分(A)としては、例えば、ジエン系ゴム[天然ゴム、イソプレンゴム、ブタジエンゴム、クロロプレンゴム(CR)、スチレンブタジエンゴム(SBR)、ビニルピリジン-スチレン-ブタジエン共重合体ゴム、アクリロニトリルブタジエンゴム(ニトリルゴム);水素化ニトリルゴム(水素化ニトリルゴムと不飽和カルボン酸金属塩との混合ポリマーを含む)などの前記ジエン系ゴムの水添物など]、オレフィン系ゴム[例えば、エチレン-α-オレフィン系ゴム(エチレン-α-オレフィンエラストマー)、ポリオクテニレンゴム、エチレン-酢酸ビニル共重合体ゴム、クロロスルホン化ポリエチレンゴム、アルキル化クロロスルホン化ポリエチレンゴムなど]、エピクロルヒドリンゴム、アクリル系ゴム、シリコーンゴム、ウレタンゴム、フッ素ゴムなどが例示できる。これらのゴム成分は、単独でまたは二種以上組み合わせて使用できる。
前記架橋ゴム組成物は、前記ゴム成分(A)に加えて短繊維(B)をさらに含んでいてもよい。短繊維(B)を構成する繊維としては、例えば、ポリオレフィン系繊維(例えば、ポリエチレン繊維、ポリプロピレン繊維など)、ポリアミド繊維[例えば、ポリアミド6繊維、ポリアミド66繊維、ポリアミド46繊維などの脂肪族ポリアミド繊維(ナイロン繊維)、アラミド繊維など]、ポリアルキレンアリレート系繊維[例えば、ポリエチレンテレフタレート(PET)繊維、ポリトリメチレンテレフタレート(PTT)繊維、ポリブチレンテレフタレート(PBT)繊維、ポリエチレンナフタレート(PEN)繊維などのC2-4アルキレンC8-14アリレート系繊維など]、ビニルアルコール系繊維(ポリビニルアルコール繊維、エチレン-ビニルアルコール共重合体繊維、ビニロン繊維など)、ポリパラフェニレンベンゾビスオキサゾール(PBO)繊維などの合成繊維;セルロース系繊維(綿、麻などのセルロース繊維、セルロース誘導体の繊維など)、羊毛などの天然または半合成繊維;炭素繊維などの無機繊維などが挙げられる。これらの短繊維は、単独でまたは二種以上組み合わせて使用できる。
前記架橋ゴム組成物は、前記ゴム成分(A)に加えてフィラー(C)をさらに含んでいてもよい。フィラーとしては、例えば、カーボンブラック、シリカ、クレー、炭酸カルシウム、タルク、マイカなどが挙げられる。フィラーは、補強性フィラーを含む場合が多く、このような補強性フィラーは、カーボンブラック、補強性シリカなどであってもよい。なお、通常、シリカの補強性は、カーボンブラックの補強性よりも小さい。これらのフィラーは、単独でまたは二種以上組み合わせて使用できる。本開示では、耐側圧性を向上させるため、補強性フィラーを含むのが好ましく、カーボンブラックを含むのが特に好ましい。
前記架橋ゴム組成物は、必要に応じて、他の添加剤(D)として、架橋剤(または加硫剤)、共架橋剤(架橋助剤)、架橋促進剤、架橋遅延剤、金属酸化物(酸化カルシウム、酸化バリウム、酸化鉄、酸化銅、酸化チタン、酸化アルミニウムなど)、軟化剤(パラフィンオイル、ナフテン系オイルなどのオイル類など)、加工剤または加工助剤(例えば、ステアリン酸などの脂肪酸、ステアリン酸金属塩などの脂肪酸金属塩、ステアリン酸アマイドなどの脂肪酸アマイド、ワックス、パラフィンなど)、接着性改善剤[例えば、レゾルシン-ホルムアルデヒド共縮合物(RF縮合物)、アミノ樹脂(窒素含有環状化合物とホルムアルデヒドとの縮合物、例えば、ヘキサメチロールメラミン、ヘキサアルコキシメチルメラミン(ヘキサメトキシメチルメラミン、ヘキサブトキシメチルメラミンなど)などのメラミン樹脂、メチロール尿素などの尿素樹脂、メチロールベンゾグアナミン樹脂などのベンゾグアナミン樹脂など)、これらの共縮合物(レゾルシン-メラミン-ホルムアルデヒド共縮合物など)など]、老化防止剤(酸化防止剤、熱老化防止剤、屈曲き裂防止剤、オゾン劣化防止剤など)、可塑剤[脂肪族カルボン酸系可塑剤(アジピン酸エステル系可塑剤、セバシン酸エステル系可塑剤など)、芳香族カルボン酸エステル系可塑剤(フタル酸エステル系可塑剤、トリメリット酸エステル系可塑剤など)、オキシカルボン酸エステル系可塑剤、リン酸エステル系可塑剤、エーテル系可塑剤、エーテルエステル系可塑剤など]、着色剤、粘着付与剤、滑剤、カップリング剤(シランカップリング剤など)、安定剤(紫外線吸収剤、熱安定剤など)、難燃剤、帯電防止剤などを含んでいてもよい。なお、金属酸化物は、架橋剤として作用してもよい。また、接着性改善剤において、レゾルシン-ホルムアルデヒド共縮合物およびアミノ樹脂は、レゾルシンおよび/または窒素含有環状化合物(メラミンなど)とホルムアルデヒドとの初期縮合物(プレポリマー)であってもよい。
芯体層は、芯体を含んでいればよく、前述のように、芯体のみで形成された芯体層であってもよいが、層間の剥離を抑制し、ベルト耐久性を向上できる点から、図1~4に示されるように、芯体が埋設された架橋ゴム組成物で形成された芯体層(接着ゴム層)であるのが好ましい。芯体が埋設された架橋ゴム組成物で形成された芯体層は、通常、接着ゴム層と称され、ゴム成分を含む架橋ゴム組成物で形成された層内に、芯体が埋設されていてもよい。接着ゴム層は、圧縮ゴム層と伸張ゴム層との間に介在して圧縮ゴム層と伸張ゴム層とを接着するとともに、接着ゴム層には芯体が埋設されているのが好ましい。
芯体層(特に、接着ゴム層)を形成する架橋ゴム組成物のゴム硬度Hsは、例えば72~80°、好ましくは73~78°、さらに好ましくは75~77°である。ゴム硬度が小さすぎると、耐側圧性が低下する虞がある。逆に、ゴム硬度が大きすぎると、芯体の周囲の架橋ゴム組成物が剛直となって芯体が屈曲し難くなり、芯体層の発熱劣化(亀裂)、芯体の屈曲疲労などが生じて、芯体が剥離する虞がある。
芯体層に含まれる芯体(A4)は、特に限定されないが、通常、ベルト幅方向に所定の間隔で配列した心線(撚りコード)である。心線は、ベルトの長手方向に延びて配設され、ベルトの長手方向に平行に所定のピッチで並列的に延びて配設されていてもよいが、生産性の点から、通常、ベルト長手方向に略平行に、所定のピッチで並列的に延びて螺旋状に配設されている。心線を螺旋状に配設する場合、ベルト長手方向に対する心線の角度は、例えば5°以下であってもよく、ベルト走行性の点から、0°に近いほど好ましい。また、隣接する芯体の中心間の距離であるピッチまたは間隔(特に、心線のスピンニングピッチ)は、1.0~3.6mmの範囲に設定されることが好ましく、1.2~3mmの範囲に設定されることがさらに好ましく、1.4~2.4mmの範囲に設定されることがより好ましい。
外被布(カバー布)は、慣用の布帛で形成されている。布帛としては、例えば、織布、編布(緯編布、経編布)、不織布などの布材などが挙げられ、これらのうち、平織、綾織、朱子織などの織布、交差角が90°を超え120°以下程度の織布、編布などが好ましく、一般産業用や農業機械用の伝動ベルトのカバー布として汎用されている織布[交差角が直角である平織布、交差角が90°を超え120°以下程度の平織布(広角度帆布)]が特に好ましい。さらに、耐久性が要求される用途では、布帛は、広角度帆布であってもよい。
各ラップドVベルト部は、圧縮ゴム層の内周面(内周側の表面)と外被布との間に補強布層をさらに含んでいてもよい。図7に、補強布層を備えたラップドVベルト部の例を示す。この例では、ラップドVベルト部51は、図6のラップドVベルト部と同様に、伸張ゴム層53、芯体(心線)54aを埋設した芯体層(接着ゴム層)54、第1圧縮ゴム層55a、第2圧縮ゴム層55b、外被布56を備える。この例では、図6のラップドVベルト部とは異なり、第2圧縮ゴム層55bと外被布56との間に補強布層57が介在している。
複数のラップドVベルト部の各外周面を連結するためのタイバンドは、ベルト幅方向に短繊維が配列(配向)している短繊維含有ゴム層(架橋ゴム組成物)を有する。前記短繊維含有ゴム層のベルト外周側に、ベルト幅方向に間隔をおいてベルト長手方向に延びる複数のリブ部が形成されている。短繊維含有ゴム層を有するタイバンドは、必要に応じて、前記短繊維含有ゴム層のベルト内周側に、布帛層をさらに備えていてもよい。
ベルト幅方向において並列して形成されている各リブ部の断面形状は、Vプーリ(Vリブプーリ)に嵌合可能なV字状溝を有する形状であれば特に限定されない。図3(実施形態3)に示すように、すべてのリブ部の断面形状が同一であってもよく、図1(実施形態1)に示すように、両端のリブ部の断面形状と他のリブ部の断面形状とが異なってもよい。前記リブ部は、ベルト幅方向の断面形状が逆V字形(台形)であるリブ部(台形状リブ部)を備えていればよく、台形状リブ部に加えて、略台形状リブ部をさらに備えていてもよい。略台形状リブ部は、ベルト幅方向に複数並ぶリブ部のうち、両端に位置するリブ部であってもよい。略台形状リブ部の形状としては、台形の一方の斜辺が底辺に垂直な辺である四角形(図1において、ベルト幅方向に並ぶリブのうち、両端に位置するリブ部の断面形状である四角形または直角台形)であってもよい。略台形状リブ部の形状としては、台形の少なくとも一方の斜辺が、台形の上底から下底に向かう途中から下底に垂直な辺となる五角形または六角形であってもよい。すなわち、結合VベルトはラップドVベルト部の幅に応じて切断して製造されるため、複数のリブ部の形状は、隣接するリブ部間で切断された形状であってもよく、リブ部が切断された形状(断面が前記直角台形または前記五角形である形状)であってもよい。リブ部の断面形状である台形の斜辺のVリブ角度(図5におけるα2)(逆V字状側面の角度)は、ベルト厚み方向に対して、例えば20~100°、好ましくは25~60°、さらに好ましくは30~50°、より好ましくは35~45°、最も好ましくは38~42°(特に40°)である。Vリブ角度(α2)は、図5に示されるP1およびP2の比(P1/P2)、ならびに図5に示されるH2およびH1の比(H2/H1)が前記範囲となるように調整してもよい。
短繊維含有ゴム層は、ベルト幅方向に配列(配向)している短繊維を含有する。詳しくは、短繊維含有ゴム層の短繊維は、ベルト幅方向に略平行に配列していればよい。
輪断抑制の観点から、タイバンドは、図2(実施形態2)に示すように、ベルト内周側に、繊維構造体を含む布帛層をさらに有してもよい。布帛層を構成する繊維構造体としては、慣用の布帛を利用でき、例えば、スダレ織物、織布、網布、ネット(網状構造体またはメッシュ)などが挙げられる。これらのうち、輪断抑制とベルト長手方向に対する屈曲性(可撓性)とを両立でき、かつ生産性とのバランスにも優れる点から、スダレ織や平織などの織組織を有する織物または織布が好ましく、スダレ織物が特に好ましい。
各リブ部の表面(特に、摩擦伝動面となる、リブ部の両側部の二つの傾斜面)が布帛(織布、編布、不織布などの繊維部材)で被覆されていてもよい。
本発明の結合Vベルトの製造方法は、複数本のラップドVベルト部前駆体をタイバンド前駆体で連結する連結工程、連結した前記ラップドVベルト部前駆体および前記タイバンド前駆体を加熱および加圧して架橋成形する架橋成形工程、得られた架橋成形体の外周側にリブ部を形成するリブ部形成工程を含む。さらに、本発明の結合Vベルトの製造方法は、連結工程の前工程として、ラップドVベルト部前駆体(未架橋のラップドVベルト部)を製造する第1の前駆体形成工程、タイバンド前駆体(未架橋のタイバンド)を製造する第2の前駆体形成工程を含んでいてもよい。
第1の前駆体としてのラップドVベルト部前駆体(未架橋のラップドVベルト部)は、例えば、日本国特開平6-137381号公報、国際公開第2015/104778号に記載の方法などによって製造できる。
第2の前駆体としてのタイバンド前駆体(未架橋のタイバンド)は、以下の製造工程で作製する。
短繊維含有ゴム層前駆体は、シート圧延工程、および調整工程を経て形成される。
タイバンドを構成する布帛層前駆体(布帛層挟持ゴムのゴム成分が未架橋の布帛層)は、予め接着処理されていてもよい布帛(繊維構造体)の両面に、未架橋の布帛層挟持ゴムシートを積層することで形成できる。この布帛層前駆体シートに短繊維含有ゴム層前駆体シートを重ね合わせる(繊維構造体を形成する第1の糸状体の延在方向、および短繊維の配列方向が、それぞれシートの幅方向に対し所定の向きになるように重ね合わせる)ことで、タイバンド前駆体を形成できる。
複数本のラップドVベルト部をタイバンドで連結する代表的な工程を、図8および9を用いて説明する。図8に示すように、架橋成形するための装置60において、一対のプーリ64a,64bに巻き掛けられた状態で保持された未架橋の環状体(タイバンド前駆体および複数本のラップドVベルト部前駆体のセット)61が、一対のプーリ64a,64b間において、二対のプレス用モールド(内周側モールド62aと外周側モールド62bとを組み合わせた第1の一対のプレス用モールド、および内周側モールド63aと外周側モールド63bとを組み合わせた第2の一対のプレス用モールド)によって挟持されている。一対のプレス用モールドは、詳しくは、図9に示すように、ラップドVベルト部に対応する断面逆台形状の溝部を有する内周側モールド73と、内周側モールド73に対向する面が平坦な平盤である外周側モールド74とを組み合わせた構造を有している。一対のプレス用モールドにおいては、幅方向に並べられた複数本のラップドVベルト部前駆体71を、内周側モールド73に形成された溝部に嵌め込んだ後、その外周側の部分にタイバンド前駆体72がセットされる。このとき、短繊維含有ゴム層前駆体72aの短繊維の配列方向がベルト幅方向に延びるようにセットされる。図9のように、布帛層前駆体72bを含む場合は、繊維構造体を形成する第1の糸状体が、ベルト幅方向に対し所定の向きに延びるようにセットされる。
架橋成形工程では、プレス用モールド内で加圧および加熱することで、連結した前記ラップドVベルト部前駆体および前記タイバンド前駆体が所定の形状に成形されるとともに、各構成部材に含まれるゴム成分の架橋反応で各構成部材が一体化される。プレス用モールドに挟持された部位が架橋成形されると、図8において、一対のプーリ64a,64bを回転させて、環状体61の未架橋の部位をプレス用モールドに移動させ、この部位の架橋成形を行う。この操作を繰り返して環状体61が全周にわたって架橋成形されると、複数本のラップドVベルト部がタイバンドで連結して結合した架橋スリーブが形成される。
図10に示すように、複数本のラップドVベルト部81がタイバンド82で連結して結合した架橋スリーブを、一対のVプーリ83間に巻き掛ける。そして、架橋スリーブを一定の張力下で走行させた状態で、複数のリブ部に対応する断面V字状の突条を周長方向に所定のピッチ(間隔)で設けた研削ホイール(グラインダ-)84を回転させつつ、架橋スリーブの外周面に押し付ける研削加工により、架橋スリーブの外周側に所定のリブ形状が形成される。なお、このとき、連結部がタイバンドの最小厚み部分(リブ谷部)で形成される態様とするか、連結部がタイバンドの最大厚み部分(リブ山部)で形成される態様とするかは、研削ホイールとVプーリとのセットを使い分けることで調整できる。
クロロプレンゴム:DENKA(株)製「PM-40」
酸化マグネシウム:協和化学工業(株)製「キョーワマグ30」
ステアリン酸:日油(株)製「ステアリン酸つばき」
老化防止剤:精工化学(株)製「ノンフレックスOD-3」
カーボンブラック:東海カーボン(株)製「シースト3」
シリカ:エボニックジャパン(株)製、「ULTRASIL(登録商標)VN3」、BET比表面積175m2/g
可塑剤:ADEKA(株)製「アデカサイザーRS-700」
架橋促進剤:大内新興化学工業(株)製「ノクセラーTT」
酸化亜鉛:正同化学工業(株)製「酸化亜鉛3種」
ナフテン系オイル:出光興産(株)製「NS-900」
N,N’-m-フェニレンジマレイミド:大内新興化学工業(株)製「バルノックPM」
アラミド短繊維:帝人(株)製「コーネックス短繊維」(平均繊維長3mm、平均繊維径14μmの繊維を、RFL液[レゾルシン2.6質量部、37%ホルマリン1.4質量部、ビニルピリジン-スチレン-ブタジエン共重合体ラテックス(日本ゼオン(株)製)17.2質量部、水78.8質量部]で接着処理した固形分の付着率6質量%の短繊維)
ポリエステル短繊維:帝人(株)製「テトロン」(平均短繊維長3mm)
ナイロン短繊維:旭化成(株)製「ナイロン66」(平均短繊維長6mm)
綿短繊維(平均短繊維長6mm、平均繊維径15μm)
アラミド繊維の撚りコード(平均線径1.190mm)
表2および3に示す配合のゴム組成物A~Gをバンバリーミキサーで混練りし、塊状の未架橋ゴム組成物を調製した。得られた未架橋ゴム組成物をカレンダーロールに通して所定厚みの圧延ゴムシートとして、各ゴム層を形成する未架橋ゴムシートを作製した。そして、それぞれのゴム組成物の架橋物(架橋ゴム)の硬度および引張強度を測定した結果も表2および3に示す。
各ゴム層用未架橋ゴムシートを温度160℃、時間30分でプレス加熱し、架橋ゴムシート(100mm×100mm×2mm厚み)を作製した。架橋ゴムシートを3枚重ね合わせた積層物を試料とし、JIS K6253(2012)に規定されているスプリング式デュロメータ硬さ試験に準拠して、タイプAデュロメータを用いて架橋ゴムシートの硬度を測定した。
架橋ゴムのゴム硬度Hs測定のために作製した架橋ゴムシートを試料とし、JIS K6251(2017)に準じ、ダンベル状(5号形)に打ち抜いた試験片を作製した。短繊維を含む試料においては、短繊維の配列方向(列理平行方向)が引張方向となるようにダンベル状試験片を採取した。そして、試験片の両端をチャック(掴み具)で掴み、試験片を500mm/minの速度で切断するまで引っ張ったときに記録される最大引張力を試験片の初期断面積で除した値(引張強さT)を引張強度とした。
ポリエステル繊維と綿との混紡糸(ポリエステル繊維/綿=50/50質量比)の織布(120°広角織り、繊度は20番手の経糸と20番手の緯糸、経糸および緯糸の糸密度75本/50mm、目付量280g/m2)と、表2のゴム組成物Bとを用いて、カレンダーロールの表面速度の異なるロール間にゴム組成物Bと織布とを同時に通過させた。そして、織布の織り目の間にまでゴム組成物Bを擦り込む方法でフリクション処理(織布表裏に対して各1回行う)して外被布の前駆体(ゴム付き織布)を調製した。
表4に示す構造を有する布帛(繊維構造体)の両面に、表2のゴム組成物Cで形成された、未架橋の布帛層挟持ゴムシートを積層し、ロールに通して圧着することにより、前記布帛(繊維構造体)を挟持ゴムで挟み込んだ布帛層前駆体を調製した。
各供試体(結合Vベルト)の概要を、後述する検証結果の表9~18中に記載の供試体順に以下に示す。
(ラップドVベルト部前駆体の作製)
圧縮ゴム層用シートおよび伸張ゴム層用シートとしては、表3のゴム組成物Eを用いた。マントルの外周に、圧縮ゴム層用シート、接着ゴム層用シート(ゴム組成物A)を順に巻き付けた。その外周に心線を螺旋状にスピニングし、さらに、伸張ゴム層用シートを順に巻き付けて、未架橋の環状積層体を形成し、前記実施形態に記載の方法(補強布層用布帛は使用せず)でラップドVベルト部前駆体を作製した。
短繊維含有ゴム層用シートとしては、表3のゴム組成物Fを用い、前記実施形態に記載の方法で短繊維含有ゴム層前駆体(厚み4.6mm)を作製し、これをタイバンド前駆体とした。
図8に示す架橋成形するための装置に、6本のラップドVベルト部前駆体とタイバンド前駆体をセットし、前記実施形態に記載の方法で、1.2MPaまで加圧して、温度160℃で加熱して、6本のラップドVベルト部[ARPM A形、断面寸法:幅(W1)13.2mm×厚み(H1)8.4mm、ベルト長さ122インチ]がタイバンドで連結して結合した架橋スリーブを作製した。そして、研削加工にて、架橋スリーブの外周側に所定のリブ形状(表1に示すA形であり、Hおよびdは括弧内の数値)を形成した。なお、このとき、タイバンドの連結部がリブ谷部(タイバンドの最小厚み部分)で形成されるようにした。得られた架橋スリーブを切断し、2本のラップドVベルト部を有する結合Vベルト(図1に示す構造を有する結合Vベルト)を作製した。得られた結合Vベルトの寸法は、ベルト幅(W)が29.1mm、ベルト厚み(H)が13.0mm、ベルト長さが122インチであった。
研削加工にて、架橋スリーブの外周側に所定のリブ形状を形成する工程で、連結部がリブ山部(タイバンドの最大厚み部分)で形成されるように変更したことを除いては、実施例1と同様にして2本のラップドVベルト部を有する結合Vベルト(図3に示す構造を有する結合Vベルト)を作製した。なお、得られた結合Vベルトの寸法(幅、厚み、長さ)も実施例1と同じであった。
圧縮ゴム層を二層として、第2圧縮ゴム層用シートにゴム組成物E、第1圧縮ゴム層用シートおよび伸張ゴム層用シートに硬度が大きいゴム組成物Dを用いたことを除いては、実施例1と同様の方法で、2本のラップドVベルト部を有する結合Vベルトを作製した。なお、得られた結合Vベルトの寸法(幅、厚み、長さ)も実施例1と同じであった。
研削加工にて、架橋スリーブの外周側に所定のリブ形状を形成する工程で、連結部がリブ山部(タイバンドの最大厚み部分)で形成されるように変更したことを除いては、実施例3と同様にして2本のラップドVベルト部を有する結合Vベルトを作製した。なお、得られた結合Vベルトの寸法(幅、厚み、長さ)も実施例3と同じであった。
カレンダーロールの表面速度が略同じロール間に布帛層挟持ゴムの圧延シートと布帛A(スダレ織物)を同時に通過させた。そして、スダレ織物が布帛層挟持ゴム(ゴム組成物C)に埋設される方法でスダレ織物の表裏両面に積層処理(スダレ織物の表裏に対して各1回行う)してゴム付きスダレ織物(厚み0.7mm)のシートを調製し、これを布帛層前駆体とした。
研削加工にて、架橋スリーブの外周側に所定のリブ形状を形成する工程で、連結部がリブ山部(タイバンドの最大厚み部分)で形成されるように変更したことを除いては、実施例5と同様にして2本のラップドVベルト部を有する結合Vベルト(図4に示す構造を有する結合Vベルト)を作製した。なお、得られた結合Vベルトの寸法(幅、厚み、長さ)も実施例5と同じであった。
圧縮ゴム層を二層として、第2圧縮ゴム層用シートにゴム組成物E、第1圧縮ゴム層用シートおよび伸張ゴム層用シートに硬度が大きいゴム組成物Dを用いたことを除いては、実施例5と同様の方法で、2本のラップドVベルト部を有する結合Vベルトを作製した。なお、得られた結合Vベルトの寸法(幅、厚み、長さ)も実施例5と同じであった。
研削加工にて、架橋スリーブの外周側に所定のリブ形状を形成する工程で、連結部がリブ山部(タイバンドの最大厚み部分)で形成されるように変更したことを除いては、実施例7と同様にして2本のラップドVベルト部を有する結合Vベルトを作製した。なお、得られた結合Vベルトの寸法(幅、厚み、長さ)も実施例7と同じであった。
タイバンド前駆体の作製において、前記外被布の前駆体として用いたゴム付き織布(布帛の種類:布帛B)をタイバンド前駆体とした。そして、プレス用モールドに複数本のラップドVベルト部前駆体とタイバンド前駆体をセットする際に、タイバンド前駆体中の織布を構成する糸の方向を、ベルト幅方向に対して斜め(経糸および緯糸の双方がベルト幅方向に対してそれぞれ30°、すなわち、ベルト長さ方向に対して双方の糸が左右対称)となるようにセットしたこと、およびベルト外周側に所定のリブ形状を形成する研削加工を行わなかったことを除いては、実施例1と同様にして2本のラップドVベルト部を有する結合Vベルト(従来慣用されているラップド結合Vベルト)を作製した。得られた結合Vベルトの寸法は、ベルト幅(W)が29.1mm、ベルト厚み(H)が9.1mm、ベルト長さが122インチであった。
圧縮ゴム層を二層として、第2圧縮ゴム層用シートにゴム組成物E、第1圧縮ゴム層用シートおよび伸張ゴム層用シートに硬度が大きいゴム組成物Dを用いたことを除いては、比較例1と同様にして2本のラップドVベルト部を有する結合Vベルトを作製した。なお、得られた結合Vベルトの寸法(幅、厚み、長さ)も比較例1と同じであった。
短繊維含有ゴム層前駆体の仕上がり厚みが2.1mmに形成されるように圧延処理シートの厚みを変更し、ベルト外周側に所定のリブ形状を形成する研削加工を行わなかったことを除いては、実施例1と同様にして2本のラップドVベルト部を有する結合Vベルト(図1において、リブ部が形成されていない構造を有する結合Vベルト)を作製した。得られた結合Vベルトの寸法は、ベルト幅(W)が29.1mm、ベルト厚み(H)が10.5mm、ベルト長さが122インチであった。
圧縮ゴム層を二層として、第2圧縮ゴム層用シートにゴム組成物E、第1圧縮ゴム層用シートおよび伸張ゴム層用シートに硬度が大きいゴム組成物Dを用いたことを除いては、比較例3と同様にして2本のラップドVベルト部を有する結合Vベルトを作製した。なお、得られた結合Vベルトの寸法(幅、厚み、長さ)も比較例3と同じであった。
タイバンド前駆体を短繊維含有ゴム層前駆体(厚み1.4mm)と、布帛A(スダレ織物)を含む布帛層前駆体とを重ね合わせたシート(厚み:2.1mm)とし、ベルト外周側に所定のリブ形状を形成する研削加工を行わないことを除いては、実施例5と同様にして2本のラップドVベルト部を有する結合Vベルト(図2において、リブ部が形成されていない構造を有する結合Vベルト)を作製した。得られた結合Vベルトの寸法は、ベルト幅(W)が29.1mm、ベルト厚み(H)が10.5mm、ベルト長さが122インチであった。
圧縮ゴム層を二層として、第2圧縮ゴム層用シートにゴム組成物E、第1圧縮ゴム層用シートおよび伸張ゴム層用シートに硬度が大きいゴム組成物Dを用いたことを除いては、比較例5と同様にして2本のラップドVベルト部を有する結合Vベルトを作製した。なお、得られた結合Vベルトの寸法(幅、厚み、長さ)も比較例5と同じであった。
リブ部の高さH2(ひいてはタイバンド全体の厚みH3)を表11および12に示すように(次第に薄くなるように)変更したことを除いては、実施例8と同様にして2本のラップドVベルト部を有する結合Vベルトをそれぞれ作製した。なお、得られた各結合Vベルトの寸法(幅、厚み、長さ)はベルト厚みHを除いて、実施例8と同じであった。
リブ部の高さH2(ひいてはタイバンド全体の厚みH3)を表11および12に示すように(次第に厚くなるように)変更したことを除いては、実施例4と同様にして2本のラップドVベルト部を有する結合Vベルトをそれぞれ作製した。なお、得られた各結合Vベルトの寸法(幅、厚み、長さ)はベルト厚みHを除いて、実施例4と同じであった。
リブ部の配列ピッチP2を表13および14に示すように変更したことを除いては、実施例8と同様にして2本のラップドVベルト部を有する結合Vベルトをそれぞれ作製した。なお、得られた各結合Vベルトの寸法(幅、厚み、長さ)は、連結部でのリブ形状(山部、谷部)を除いて、実施例8と同じであった。
リブ部の高さH2(ひいてはタイバンド全体の厚みH3)を表13および14に示すように変更したことを除いては、実施例17と同様にして2本のラップドVベルト部を有する結合Vベルトを作製した。なお、得られた結合Vベルトの寸法(幅、厚み、長さ)はベルト厚みHを除いて、実施例17と同じであった。
布帛層有りを布帛層無しとしたうえで、リブ部の高さH2(ひいてはタイバンド全体の厚みH3)を表13および14に示すように変更したことを除いては、実施例20と同様にして2本のラップドVベルト部を有する結合Vベルトを作製した。なお、得られた結合Vベルトの寸法(幅、厚み、長さ)はベルト厚みHを除いて、実施例20と同じであった。
タイバンドを構成する短繊維含有ゴム層の有無を含め、タイバンドを構成するゴム層のゴム組成物の種類を表15および16に示すように変更したことを除いては、実施例8と同様にして2本のラップドVベルト部を有する結合Vベルトをそれぞれ作製した。なお、得られた各結合Vベルトの寸法(幅、厚み、長さ)も実施例8と同じであった。
タイバンドを構成する短繊維含有ゴム層の有無を含め、タイバンドを構成するゴム層のゴム組成物の種類を表15および16に示すように短繊維を含まないゴム組成物Eに変更したことを除いては、実施例4と同様にして2本のラップドVベルト部を有する結合Vベルトを作製した。なお、得られた結合Vベルトの寸法(幅、厚み、長さ)も実施例4と同じであった。
布帛層を構成する布帛の種類を表17および18に示すように平織の織布(布帛C)に変更したことを除いては、実施例8と同様にして2本のラップドVベルト部を有する結合Vベルトを作製した。なお、布帛層前駆体については、実施例5と同様の方法でゴム付き平織物(厚み0.7mm)のシートを調製し、これを布帛層前駆体とした。また、結合Vベルトの作製においては、布帛(布帛C)を構成する糸の方向を、ベルト幅方向に対して斜め(経糸および緯糸の双方がベルト幅方向に対してそれぞれ30°、すなわち、ベルト長さ方向に対して双方の糸が左右対称)となるように配置した。得られた結合Vベルトの寸法(幅、厚み、長さ)も実施例8と同じであった。
表9~18に示す各供試体について、本課題を解決し得る結合Vベルトが得られたかどうかを見極めるために、ベルト背面での伝達性能(スリップ率)および耐久性能を検証した。
(試験名)伝達性能(スリップ率)測定試験
(試験機)
試験には、図11に示す多軸レイアウトの多軸走行試験機を用いた。
該試験機は、表5に示す、駆動プーリ(Dr1)、従動プーリ(Dn2およびDn3)、テンションプーリ(Ten4)、およびアイドラープーリ(ID5)からなるレイアウトのプーリが駆動プーリ(Dr1)91、テンションプーリ(Ten4)94、従動プーリ(Dn3)93、従動プーリ(Dn2)92、アイドラープーリ(ID5)95の順で配置されている。該試験機は、種々の条件(負荷等)下での、伝達性能(スリップ率)および耐久性能(ベルトの故障の有無)を確認できるように構成されている。
各供試体の結合Vベルトを、後述の耐久性能を評価する走行の前後に、表6に示す負荷(従動プーリDn2に9.5kW、従動プーリDn3に23.0kW、合計32.5kW)がかかる状態で走行させた。そして、従動プーリ(背面従動プーリ)Dn2の回転数(rpm)を計測することにより、下記式に従ってスリップ率を算出した。なお、この計測における無負荷時の駆動プーリDr1、従動プーリDn2の回転数、および負荷時の駆動プーリDr1の回転数を表7に示した。
[式中、K1=R1/N1、K2=R2/N2であり、R1は無負荷運転時の駆動プーリの回転数(rpm)、N1は無負荷運転時の従動プーリの回転数(rpm)、R2は負荷運転時の駆動プーリの回転数(rpm)、N2は負荷運転時の従動プーリの回転数(rpm)を示す]
高性能に両面伝達ができるか否かは、ベルト外周面(背面)が平坦状に形成されているラップド結合Vベルト(比較例1、2)と比べて、ベルト外周側(背面側)での伝達性能がどれほど向上したかという観点で判断できる。
スリップ率の値[走行前後(走行前、240Hr完走後)で値が大きい方](%)が、
0.5%以下の場合をa判定、
0.5%を上回り0.6%以下の場合をb判定、
0.6%を上回り0.7%以下の場合をc判定、
0.7%を上回る場合をd判定とした。
(試験名)耐久性能試験
(試験機)
試験には、前記の耐久性能伝達性能(スリップ率)測定試験と同様の多軸走行試験機を用いた。
(試験方法)
各供試体の結合Vベルトを、表8に示す条件で240時間走行させ、ベルトを目視で経過観察し、亀裂や剥離などの異常の有無、ベルトが破損するまでの時間を以下の基準で評価した。なお、走行中の負荷については、表6に示すように、従動プーリ(背面従動プーリ)Dn2に9.5kW、従動プーリDn3に23.0kW、合計32.5kWの負荷がかかる状態で行った。なお、実施例1~23および比較例7~8においてはDr1、Dn3にVプーリを用い、Dn2にVリブプーリを用い、Ten4、ID5には平プーリを用いた。比較例1~6においてはDr1、Dn3にVプーリを用い、Dn2、Ten4、ID5には平プーリを用いた。
各ベルトの耐久性能の判定として、
耐久性能試験を240Hr行うことができ、亀裂や剥離などの異常が見られなかった場合をa判定、
耐久性能試験を240Hr行うことができ、若干(結合Vベルトの性能に支障はない程度)の亀裂や剥離などの異常が見られた場合をb判定、
耐久走行時間が200Hr以上240Hr未満で、結合Vベルトの性能に支障が出るほどの異常(亀裂や剥離)が生じた場合をc判定、
耐久走行時間が200Hr未満で、結合Vベルトの性能に支障が出るほどの異常(亀裂や剥離)が生じた場合をd判定とした。
なお、「耐久走行時間」とは、耐久性能試験を行った時間を意味する。
本課題を解決し得る結合Vベルトとしての総合的な判定(ランク付け)の基準は、上記2つの評価項目(伝達性能(スリップ率)、耐久性能)における判定の結果から、以下の通りとし、Cランク以上を合格とした。
ランクA:上記の評価項目で、すべてa判定であった場合は、実用上全く問題ないものと判断し、最良のランクとした。
ランクB:上記の評価項目で、c判定はないが、1つでもb判定があった場合は、実用上問題ないが、やや劣るランクとした。
ランクC:上記の評価項目で、d判定はないが、1つでもc判定があった場合は、実用上問題ないが、ランクBよりもやや劣るランクとした。
ランクD:上記の評価項目で、1つでもd判定があった場合は、本課題を解決するには不充分なランク(不合格)とした。
得られた結合Vベルトを上記試験によって評価した結果を表9~18に示す。
実施例1~8の各結合Vベルトは上記耐久性能試験の打ち切り時間である240Hrまでに顕著な異常が見られず、完走した。実施例3、4、7、8のように、圧縮ゴム層において、芯体層側に高硬度のゴム層を設ける態様が耐久性(特にラップドVベルト部の耐久性)に効果を及ぼすことが判る。
ベルト厚み方向の長さ比である、H2/H1が0.30、H3/H1が0.46の実施例8のベルト(圧縮ゴム層が二層、布帛層有り、連結部がリブ山部で形成、リブ部の配列ピッチ3.975mm)をベースに、リブ部の高さ2.5mmを変更し、比較した。
ベルト厚み方向の長さ比である、H2/H1が0.30、H3/H1が0.46の実施例8のベルト(圧縮ゴム層が二層、連結部がリブ山部で形成、リブ部の配列ピッチ3.975mm)をベースに、タイバンドに布帛層を含まない構成(タイバンドの厚みがより増加する構成)に変更するとともに、リブ部の高さ2.5mmを変更し、比較した。
リブ部に対するラップドVベルト部の配列ピッチ比(P1/P2)が4の実施例8のベルト(圧縮ゴム層が二層、布帛層有り、連結部がリブ山部で形成、リブ部の高さ2.5mm)をベースに、リブ部の配列ピッチ3.975mmを変更し、比較した。
リブ部に対するラップドVベルト部の配列ピッチ比(P1/P2)が4の実施例8のベルト(圧縮ゴム層が二層、布帛層有り、連結部がリブ山部で形成、リブ部の高さ2.5mm)をベースに、リブ部の配列ピッチ3.975mmを変更し、比較した。
実施例16は、伝達性能(スリップ率)が下限付近である例であり、実施例8~15の中でリブ部の高さH2が最も低い(スリップ率が最も大きい)0.9mmと、実施例8、17~20の中でリブ部の配列ピッチP2が最も大きい(スリップ率が最も大きい)15.9mmとを組み合わせた例である。実施例9、17と同等に、耐久性能はa判定であったが、伝達性能(スリップ率)がぎりぎり合格レベルのc判定で、ランクCであった。
実施例16のように、背面従動プーリ(Vリブプーリ)のV字状側面(摩擦伝動面)と接触できる断面V字状溝がベルト外周面に設けられることで、それらの接触面積が少ない構成(リブ部の高さ0.9mm、リブ部の配列ピッチ15.9mm)であっても、ベルト外周面(背面側)でのスリップ率が有効に抑制され(過度にスリップすることなく)、伝達性能(スリップ率)を確保できた。その結果、有効に両面駆動が可能であることが確認できた。
タイバンドを構成する短繊維含有ゴム層のゴム組成物の種類がゴム組成物Fである実施例8のベルト(圧縮ゴム層が二層、布帛層有り、連結部がリブ山部で形成、リブ部の高さ2.5mm、リブ部の配列ピッチ3.975mm)をベースに、タイバンドを構成する短繊維含有ゴム層の有無を含め、タイバンドを構成するゴム層のゴム組成物の種類を変更し、比較した。
布帛(繊維構造体)がスダレ織物(布帛A)である布帛層と短繊維含有ゴム層とでタイバンドが構成された実施例8のベルト(圧縮ゴム層が二層、連結部がリブ山部で形成、リブ部の高さ2.5mm、リブ部の配列ピッチ3.975mm)をベースに、タイバンドを構成する布帛層の有無を含め、タイバンドを構成する布帛層の布帛の種類を変更し、比較した。
2…ラップドVベルト部
3…伸張ゴム層
4…芯体層
4a…芯体
5…圧縮ゴム層
6…外被布
7…タイバンド
7a…リブ部
7b…短繊維
Claims (8)
- 複数本のラップドVベルト部およびタイバンドを含む、結合Vベルトであって、
各ラップドVベルト部の外周面が前記タイバンドで連結されており、
各ラップドVベルト部が、ベルト本体と、前記ベルト本体の外表面を被覆する外被布とを含み、
前記ベルト本体が、芯体を含む芯体層、前記芯体層のベルト外周側に積層された伸張ゴム層、および前記芯体層のベルト内周側に積層された圧縮ゴム層を含み、
前記タイバンドが、ベルト幅方向に短繊維が配向している短繊維含有ゴム層を含み、
前記短繊維含有ゴム層が、ベルト長手方向に延びる複数のリブ部を有する、結合Vベルト。 - 前記リブ部の配列ピッチが、前記ラップドVベルト部の配列ピッチよりも小さい請求項1記載の結合Vベルト。
- 前記リブ部の配列ピッチが、隣接する前記ラップドVベルト部間の隙間の幅よりも大きい請求項1または2記載の結合Vベルト。
- 前記タイバンドが、前記短繊維含有ゴム層と、布帛層とを含み、
前記布帛層が、前記短繊維含有ゴム層の内周面に積層された繊維構造体を含む請求項1~3のいずれか一項に記載の結合Vベルト。 - 前記繊維構造体が、ベルト幅方向に延びる複数の第1の糸状体と、ベルト幅方向と交差する方向に延びる複数の第2の糸状体とを含むスダレ織物であり、
前記第2の糸状体の配列密度が、前記第1の糸状体の配列密度よりも低い請求項4記載の結合Vベルト。 - 前記リブ部の頂部中心が、隣接する前記ラップドVベルト部間の隙間に位置する請求項1~5のいずれか一項に記載の結合Vベルト。
- 前記タイバンドの厚みが、前記ラップドVベルト部の厚みの0.3~0.7倍である請求項1~6のいずれか一項に記載の結合Vベルト。
- 複数本のラップドVベルト部前駆体をタイバンド前駆体で連結する連結工程、
連結した前記ラップドVベルト部前駆体および前記タイバンド前駆体を加熱および加圧して架橋成形する架橋成形工程、
得られた架橋成形体の外周側にリブ部を形成するリブ部形成工程を含む、請求項1~7のいずれか一項に記載の結合Vベルトの製造方法。
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EP4563843A1 (en) | 2025-06-04 |
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