WO2024007716A1 - Warehousing system and robot dispatching method - Google Patents
Warehousing system and robot dispatching method Download PDFInfo
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- WO2024007716A1 WO2024007716A1 PCT/CN2023/092304 CN2023092304W WO2024007716A1 WO 2024007716 A1 WO2024007716 A1 WO 2024007716A1 CN 2023092304 W CN2023092304 W CN 2023092304W WO 2024007716 A1 WO2024007716 A1 WO 2024007716A1
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- robot
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- carrying
- mechanisms
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
Definitions
- the present disclosure relates to the technical field of warehousing and logistics, and in particular to a warehousing system and a robot scheduling method.
- Robots that perform the same or different tasks are driving in the storage area. Sometimes these robots form a queue and travel sequentially. In order to make full use of the horizontal space in the storage area, it is usually desirable to arrange the robots closely.
- the traveling area of the robot is divided into several cells of the same size.
- One robot occupies exactly one cell.
- the overall size of the robot and the space it occupies when turning are considered. , in order to reserve enough space between two adjacent robots to avoid position interference during travel.
- the present disclosure provides a warehousing system and a robot scheduling method.
- the warehousing system of the present disclosure includes:
- the marching area is divided into several cells;
- At least two robots configured to travel along the travel area, with each robot occupying one of the cells;
- the controller is configured to, when a preset condition is met, control the vertical staggered arrangement of the loading mechanisms of the two robots located in two adjacent cells, wherein the loading mechanisms are configured to place goods. .
- the controller controls the two vertically staggered loading mechanisms to overlap in the projected part of the traveling area.
- the robot includes:
- running gear configured to travel in the travel zone
- a load carrying mechanism configured to carry cargo
- a lifting mechanism configured to connect the load-carrying mechanism and the running mechanism, and drive the load-carrying mechanism to rise or fall relative to the running mechanism;
- the controller is configured to control the lifting mechanism so that the loading mechanism of the corresponding robot reaches a preset height position, and then based on the height scheduling of the loading mechanism of the robot, at least two cells located in two adjacent columns are
- the load-carrying mechanisms of a group of robot queues are vertically staggered, and the load-carrying mechanisms of two adjacent units in the same group of robot queues are vertically staggered or located at the same height.
- Each group of robot queues includes at least two robot.
- the robot includes:
- the walking mechanism is configured to travel in the traveling area and rotate to drive the robot to turn;
- a load carrying mechanism configured to carry cargo
- a lifting mechanism configured to connect the load-carrying mechanism and the running mechanism, and drive the load-carrying mechanism to rise or fall relative to the running mechanism;
- the projections of the first rotation trajectory circles of the loading mechanisms of the two robots located in two adjacent cells on the traveling area partially overlap, and the first rotation trajectory circle of the loading mechanism of one robot overlaps with that of the other robot.
- the projections of the second rotation trajectory circle of the lifting mechanism on the traveling area do not coincide with each other.
- the first rotation trajectory circle of the loading mechanism of one robot located in two adjacent cells is tangent to the second rotation trajectory circle of the lifting mechanism of the other robot.
- the controller when the robot needs to turn, the controller is configured to control the load carrying mechanism of one robot located in two adjacent cells to rise or fall a preset distance relative to the load carrying mechanism of the other robot, so that the time
- the two load-carrying mechanisms are arranged vertically at staggered levels.
- the warehouse includes at least two groups of robot queues, and the controller is configured to control the vertical staggered arrangement of the loading mechanisms of the robots in the two groups of robot queues located in two adjacent columns of cells, and in the same group of robot queues The robot's load-carrying mechanism is at the same height;
- the robot queue refers to a group of robots that line up in sequence and travel in the same direction along the same straight path.
- the controller when a turn is required, is configured to control the loading mechanisms of two robots located in two adjacent cells of the same group of robots to be arranged vertically at staggered levels, and to follow the same straight path after turning.
- a new robot queue is composed of a team of robots traveling in the same direction, and then the load-carrying mechanisms of the two groups of robot queues located in two adjacent columns of cells are set up in staggered layers, and the load-carrying mechanisms of the robots in the new same group of robot queues are controlled.
- the institutions are located at the same height.
- the robot scheduling method of the present disclosure is suitable for the warehousing system as described in any one of the above.
- the robot scheduling method includes the following steps:
- the loading mechanisms of the two robots located in two adjacent cells are controlled to be vertically staggered.
- control the vertical staggered setting of the loading mechanisms of two robots located in two adjacent cells includes:
- the two load-carrying mechanisms that control the vertical staggering partially overlap in the projection of the traveling area.
- control the vertical staggered setting of the loading mechanisms of two robots located in two adjacent cells includes:
- the load-carrying mechanism of one robot located in two adjacent cells is controlled to rise or fall a preset distance relative to the load-carrying mechanism of the other robot, so that the two load-carrying mechanisms are vertically staggered. .
- control the vertical staggered setting of the loading mechanisms of two robots located in two adjacent cells includes:
- the warehousing system includes at least two groups of robot queues, and when the robots turn in the traveling area, the overall structure of the robot itself needs to rotate relative to the traveling area;
- the load-carrying mechanisms of the robots in two groups of robot queues located in two adjacent columns of cells are controlled to be vertically staggered, and the load-carrying mechanisms of the robots in the same group of robot queues are located at the same height;
- the load-carrying mechanisms of the two robots located in two adjacent cells that control the same group of robots are arranged vertically at staggered levels. After the turn, a new team of robots traveling in the same direction along the same straight path becomes a new group of robots.
- the robot queue then controls the staggered placement of the load-carrying mechanisms of the two new robot queues located in two adjacent columns of cells, and makes the load-carrying mechanisms of the new robots in the same group of robot queues located at the same height;
- the robot queue refers to a group of robots that line up in sequence and travel in the same direction along the same straight path.
- the warehousing system of the present disclosure controls the vertical staggered setting of the loading mechanisms of the two robots located in two adjacent cells to compensate for the vertical staggering of the loading mechanisms of the two adjacent cells.
- the positional interference caused by the robot's load-carrying mechanism performing corresponding actions at the same height position can reasonably reduce the area of cells occupied by each robot, and more numbers can be arranged in the same area of travel area. Robots improve space utilization in the traveling area.
- the robot scheduling method of the present disclosure is executed by the controller of the above-mentioned warehousing system, has the same technical features as the warehousing system, and therefore also has the same technical effects, and will not be described again here.
- Figure 1 is a schematic structural diagram of a robot of the present disclosure in one embodiment
- Figure 2 is a schematic diagram of the arrangement of two adjacent robots in Figure 1 before staggered level installation
- Figure 3 is a schematic diagram of the arrangement of two adjacent robots in Figure 1 after staggered level arrangement
- Figure 4 is a schematic structural diagram of the storage system when the crane rail robot is working after staggered level arrangement
- Figure 5 is a schematic structural diagram of a robot of the present disclosure in one embodiment
- Figure 6 is a schematic diagram of the arrangement of two adjacent robots in Figure 5 after staggered level arrangement
- Figures 7 and 8 are respectively the front and top structural schematic diagrams of the two adjacent robots in Figure 5 arranged in a traditional way;
- Figures 9 and 10 are respectively a front view and a top view structural schematic diagram of two adjacent robots in Figure 5 arranged according to the present disclosure
- Figure 11 is a schematic diagram of the cells in the traveling area when multiple robots are scheduled.
- Figure 12 is a schematic diagram of the staggered arrangement of multiple groups of robot queues in the traveling area shown in Figure 11 before turning;
- Figure 13 is a schematic diagram of the staggered arrangement of multiple groups of robot queues in the traveling area shown in Figure 11 after turning.
- any specific values are to be construed as illustrative only and not as limiting. Accordingly, other examples of the exemplary embodiments may have different values.
- the traveling area of the robot is usually divided into several cells of the same size.
- One robot occupies exactly one cell.
- the overall size of the robot must be considered.
- more and more tasks that were previously done by humans are replaced by robots.
- the number of robots in the traveling area increases. How to arrange these robots reasonably to meet their needs?
- the shape of the cell is rectangular or square.
- the cell can also be in other shapes such as ellipse or circle. This paper Those skilled in the art can select the best-shaped cells based on actual scenarios, which is no longer limited here.
- the present disclosure provides a warehousing system including a traveling area, at least two robots, and a controller.
- the traveling area is divided into several cells, and at least two robots are configured to travel along the traveling area, and each robot occupies one cell; the controller is configured to control two adjacent cells when the preset conditions are met.
- the load-carrying mechanisms of the two robots of each unit are vertically staggered, wherein the load-carrying mechanisms are configured to place goods.
- the warehousing system of the present disclosure controls the vertical staggered arrangement of the load-carrying mechanisms of two robots located in two adjacent cells when the preset conditions are met to compensate for the execution of the load-carrying mechanisms of the two adjacent robots at the same height position.
- the corresponding actions will cause positional interference, which can reasonably reduce the area of cells occupied by each robot, and then more robots can be arranged in the same area of the traveling area, improving the space utilization of the traveling area.
- the robot When the robot turns in the traveling area, the robot itself does not need to rotate relative to the traveling area.
- the marching area refers to the area divided on the working surface of the warehouse for the robot to walk. Normally, the marching area is divided into several crisscrossing cells, and the robot's outer dimensions can be accommodated in one unit. In a cell, that is to say, the robot occupies a cell and the robot moves along these cells in the traveling area to form an array.
- the robot includes a walking mechanism 1, a carrying mechanism 2 and a supporting mechanism 3; among them, the walking mechanism 1 is configured to travel in the traveling area of the traveling area, and it can be a four-way vehicle, that is, the mobile platform includes a vehicle body and two A set of wheel mechanisms, one set of wheel mechanisms drives the vehicle body to travel in the first direction, and the other set of wheel mechanisms drives the vehicle body to travel in the second direction.
- the running mechanism also includes a switching mechanism.
- the switching mechanism is configured to select one of the wheel mechanisms to drive the vehicle body to move in order to switch the direction of the vehicle body. During the switching process, the vehicle body, the load-carrying mechanism and the support mechanism No relative motion occurs with respect to the travel zone.
- the loading mechanism 2 is configured to carry cargo 4, which may be a pallet or the like.
- the positional relationship between the loading mechanism 2 platforms of the two robots located in two adjacent cells before and after the staggered setting is shown in Figure 2 and Figure 3.
- the platforms are located in the two adjacent units.
- the projections of the load-carrying mechanisms of the two robots on the moving area partially overlap, and the area occupied by the moving area occupied by the two adjacent robots becomes smaller.
- the smaller area is compensated by the staggered height size, which can be reduced accordingly.
- the area of the cells in the traveling area is increased, so that a larger number of robots can be arranged in the traveling area of the same area, and the utilization rate of the traveling area is greatly improved.
- the traveling area where the traveling area is located can be the floor of the warehouse, a platform or a track built above the ground independently of the ground.
- the robot can be a hanging rail robot. See Figure 4.
- the hanging rail robot travels above the construction floor or suspended on the track on the top of the warehouse.
- the traveling mechanism of the hanging rail robot is located along the track and carries its load.
- the cargo mechanism is suspended below the running mechanism by a suspension rope assembly, and the cargo of the cargo carrying mechanism is vertically staggered and partially overlapped in the projection on the traveling area.
- the steering function does not need to be rotated by the load-carrying mechanism.
- two groups of robot queues located in two adjacent columns of cells are set up in vertical staggered levels.
- the controller controls that the load-carrying mechanisms of the robots in one group of robot queues are higher or lower than those of the robots in the adjacent group of robot queues.
- the load-carrying mechanisms of two robots located in two adjacent cells in the same robot queue can be set up at vertical staggered levels or kept at the same height.
- the load-carrying mechanisms of the two robots are located at different heights.
- the controller arranges and combines the two robot queues to form at least two adjacent rows.
- the robots in the two groups of robot queues in the cell can be vertically staggered.
- the structure of the robot traveling in the traveling area is shown in Figure 5.
- the robot also includes a lifting mechanism 5.
- the lifting mechanism 5 connects the walking mechanism 1 and the load-carrying mechanism 2 and is configured In order to drive the load carrying mechanism 2 to rise and fall relative to the traveling mechanism 1 a preset distance.
- the lifting mechanism 5 can be a piston rod of a cylinder or a hydraulic cylinder.
- the cylinder is fixed on the traveling mechanism, and the load-carrying mechanism is fixed on the free end of the piston rod.
- the piston rod drives the The loading mechanism lifts and lowers to lift the container.
- the lifting mechanism can also be a telescopic linkage mechanism carried by a hinged combination of several rods.
- the lifting mechanism can also include a bracket, a motor and a power transmission mechanism.
- the function of the power transmission mechanism is to convert the rotation of the motor into a linear motion transmission mechanism, such as a rack and pinion transmission mechanism, a belt transmission mechanism, a chain transmission mechanism, etc.
- the lifting mechanism adopts a rack and pinion transmission mechanism
- the rack extends in the vertical direction and is fixedly connected to the bracket, and the gear meshing with the rack is rotatably arranged on the load-carrying mechanism.
- the lifting mechanism adopts a belt transmission mechanism
- its two transmission wheels are vertically spaced and rotatably arranged on the bracket
- the transmission belt is tensioned on the two transmission wheels
- the load-carrying mechanism is fixed on the transmission belt.
- the motor After the motor is started, it drives one of the transmission wheels to rotate, and then the transmission belt drives the loading mechanism to rise and fall.
- the motor After the motor is started, it drives one of the sprockets to rotate, and then the chain drives the load-carrying mechanism to rise and fall.
- the controller first controls the lifting mechanism to make the load-carrying mechanism of the corresponding robot reach the preset height position, and then based on the height scheduling of the load-carrying mechanism of these robots, at least make it at the corresponding height position.
- the load-carrying mechanisms of the two robot queues adjacent to two columns of cells are set up at staggered levels vertically.
- the controller can also make the load-carrying mechanisms of two robots located in two adjacent cells in the same group of robot queues vertically staggered.
- the specific arrangement will be predetermined by those skilled in the art based on factors such as the area of the traveling area, the number of robots, etc. Just set it up.
- the controller controls two robots located in two adjacent columns of cells.
- the load-carrying mechanisms of robots in a group of robot queues are arranged vertically at staggered levels, and the load-carrying mechanisms of robots in the same group of robot queues are located at the same height.
- the "robot queue” mentioned in this article refers to a group of robots that queue up in sequence and travel in the same direction along the same straight path, or just two robots that are paused on two adjacent cells. , the driving directions of the two robots can be the same or different.
- the controller controls the loading mechanisms of two robots located in two adjacent cells of the same robot queue to be arranged vertically at staggered levels. After turning, a new team of robots traveling in the same direction along the same straight path forms a new robot queue. The controller then controls the robot loading mechanism in the new robot queue to be at the same height.
- the robot includes a walking mechanism 1, a load-carrying mechanism 2 and a lifting mechanism 5.
- the lifting mechanism 5 connects the walking mechanism 1 and the load-carrying mechanism 2, and is configured to drive the load-carrying mechanism 2 to rise relative to the walking mechanism 1. or descending, the traveling mechanism 1 is configured to travel along the traveling area of the traveling area, travel along the target path from the current position to the target position based on the instructions issued by the controller, and execute picking up and placing goods from the bin. items, or tasks such as picking and placing boxes of materials from shelves.
- the running mechanism is similar to a car.
- the entire structure rotates at an angle relative to the traveling area, such as rotating at a right angle to achieve vertical steering.
- the dotted line in Figure 7 represents the first rotation trajectory circle 7 of the loading mechanism 2 when the robot turns.
- the first rotation trajectory circle 7 of the loading mechanism 2 is larger than the first rotation trajectory circle 7 of the lifting mechanism and the walking mechanism. Two rotating trajectory circles.
- the minimum traveling area product of the cell occupied by each robot is the circumscribed quadrilateral of the rotation trajectory circle. If there are several robots in the robot queue, the robot queue uses horizontal The space is relatively large, and the number of robots arranged per unit area is limited.
- the projections of the first rotation trajectory circles 7 of the loading mechanisms 2 of the two robots located in two adjacent cells on the traveling area partially overlap, as long as one It is sufficient that the projections of the first rotation trajectory circle 7 of the robot's loading mechanism 2 and the second rotation trajectory circle of the lifting mechanism 5 and walking mechanism of another robot on the traveling area do not overlap or interfere with each other.
- the area of the cells 6 in the traveling area of the warehousing system of the present disclosure has been significantly reduced, so that more cells can be divided into the traveling area of the same area. With more cells 6, more robots can be arranged, which can improve the space utilization of the traveling area.
- the controller controls the load-carrying mechanism of one of the two robots located in two adjacent cells to rise or fall a preset distance relative to the load-carrying mechanism of the other robot, so that the two load-carrying mechanisms Vertically split-level setting. In this way, when two robots located in two adjacent cells turn, their respective loading mechanisms are at different heights, thus avoiding positional interference.
- the diameter of the first rotation trajectory circle of the robot's loading mechanism is approximately 800mm; and the diameter of the second rotation trajectory circle of the robot's lifting mechanism is approximately 600mm.
- each robot needs to occupy a cell with an area of 800mm*800mm.
- the projections of the first rotation trajectory circles of the loading mechanisms of the two robots located in two adjacent cells on the traveling area partially overlap, and the first rotation trajectory circle of the loading mechanism of one robot overlaps.
- the projection of the second rotation trajectory circle of the lifting mechanism and walking mechanism of another robot on the traveling area does not overlap.
- Each robot needs to occupy a cell with an area of 700mm*700mm.
- the first rotation trajectory circle 7 of the load carrying mechanism 2 of one of the two robots located in two adjacent cells is the same as the second rotation of the lifting mechanism 5 of the other robot or the larger of the lifting mechanisms.
- the trajectory circles are tangent.
- the gap between the two robots located in two adjacent cells when they turn can be more fully utilized, so that the robots can be arranged more closely on the basis of realizing the turning function, thereby further reducing the The cell area that each robot needs to occupy.
- the controller controls the vertical staggering of the loading mechanisms of the robots in the two groups of robot queues located in two adjacent columns of cells. Layer setting, and the loading mechanisms of the robots in the same robot queue are at the same height.
- the "robot queue” mentioned in this article refers to a group of robots that queue up in sequence and travel in the same direction along the same straight path, or just two robots that are paused on two adjacent cells. , the driving directions of the two robots can be the same or different.
- the controller controls the loading mechanisms of the two robots located in two adjacent cells of the same group of robots to be arranged vertically at staggered levels. After turning, the robots traveling in the same direction along the same straight path A new robot queue is formed by a team of robots, and the controller then controls the robot loading mechanism in the new robot queue to be located at the same height.
- the present disclosure also provides a robot scheduling method suitable for the above warehousing system, which method is executed by a controller of the warehousing system.
- the robot scheduling method of the present disclosure includes the following steps: when preset conditions are met, controlling the vertical staggered arrangement of the load-carrying mechanisms of two robots located in two adjacent cells.
- meeting the preset conditions is mainly distinguished from whether the robot's steering requires the overall structure to rotate relative to the traveling area where the traveling area is located.
- the controller controls the two vertically staggered loading mechanisms to overlap in the projection part of the traveling area.
- the structure of the robot in this case has been described previously and will not be described again here.
- the two groups of robot queues located in two adjacent columns of cells are set up in vertical staggered layers, and the control The controller controls the load-carrying mechanisms of the robots in a group of robot queues to be higher or lower than the load-carrying mechanisms of the robots in the adjacent group of robot queues, while the load-carrying mechanisms of the two robots in two adjacent cells in the same group of robot queues
- the mechanism can be set up vertically at staggered levels or kept at the same height.
- the load-carrying mechanisms of the two robots are located at different heights.
- the controller arranges and combines the two robot queues to form at least two adjacent rows.
- the robots in the two groups of robot queues in the cell can be vertically staggered.
- the controller first controls the lifting mechanism to make the load-carrying mechanism of the corresponding robot reach the preset height position, and then schedules the load-carrying mechanism of these robots based on the height, at least to ensure that the load-carrying mechanism of the corresponding robots reaches the preset height position.
- the loading mechanisms of the two groups of robot queues in two columns of cells are set up in vertical staggered layers.
- the controller can also vertically stagger the loading mechanisms of two robots located in two adjacent cells in the same group of robot queues.
- the specific arrangement can be preset by those skilled in the art based on factors such as the area of the traveling area and the number of robots.
- the load-carrying mechanism of one of the two robots located in two adjacent cells is controlled to rise or fall a preset distance relative to the load-carrying mechanism of the other robot, so that the two load-carrying mechanisms are vertically staggered. Layer settings.
- the warehousing system includes at least two groups of robot queues, and when the robots turn in the traveling area, the overall structure of the robot itself needs to rotate relative to the traveling area;
- the load-carrying mechanisms of the robots in two groups of robot queues located in two adjacent columns of cells are controlled to be vertically staggered, and the load-carrying mechanisms of the robots in the same group of robot queues are located at the same height;
- the load-carrying mechanisms of the two robots located in two adjacent cells that control the same group of robots are arranged vertically at staggered levels. After the turn, a new team of robots traveling in the same direction along the same straight path becomes a new group of robots.
- the robot queue then controls the staggered placement of the load-carrying mechanisms of the two new robot queues located in two adjacent columns of cells, and makes the load-carrying mechanisms of the new robots in the same group of robot queues located at the same height;
- the robot queue refers to a group of robots that queue up in sequence and travel in the same direction along the same straight path, or just two robots suspended on two adjacent cells.
- the driving direction of the two robots can The same can also be different.
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Abstract
Description
本申请要求于2022年07月08日提交中国专利局、申请号为202210801089.6、发明名称为“仓储系统和机器人调度方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims priority to the Chinese patent application filed with the China Patent Office on July 8, 2022, with the application number 202210801089.6 and the invention title "Warehouse System and Robot Scheduling Method", the entire content of which is incorporated into this application by reference.
本公开涉及仓储物流技术领域,特别涉及一种仓储系统和机器人调度方法。The present disclosure relates to the technical field of warehousing and logistics, and in particular to a warehousing system and a robot scheduling method.
随着科技的飞速发展,物流领域自动化水平得到了飞跃性的进步,原来人工完成的分拣、搬运货物的工作都应对应的机器人替代。With the rapid development of science and technology, the level of automation in the logistics field has made rapid progress. The work of sorting and moving goods that was originally done manually should be replaced by corresponding robots.
仓储区域内行驶着执行相同或不同任务的机器人,有时这些机器人会组成队列排队顺序行进,为了充分利用仓储区域内水平空间,通常希望机器人之间紧密排列。Robots that perform the same or different tasks are driving in the storage area. Sometimes these robots form a queue and travel sequentially. In order to make full use of the horizontal space in the storage area, it is usually desirable to arrange the robots closely.
通常情况下,在机器人行进的行进区内划分成大小相同的若干个单元格,一个机器人恰好占用一个单元格,设定单元格大小是要考虑机器人的外形尺寸以及其在转向时所占用的空间,以便给相邻两个机器人之间预留足够的空间,以避免其在行进中发生位置干涉。Under normal circumstances, the traveling area of the robot is divided into several cells of the same size. One robot occupies exactly one cell. When setting the cell size, the overall size of the robot and the space it occupies when turning are considered. , in order to reserve enough space between two adjacent robots to avoid position interference during travel.
随着物流智能化水平的不断提高,以前由人工完成的越来越多的工作被机器人替代,随之而来的则是行进区内机器人数量的增多,如何合理排布这些机器人,在满足其基本功能需求基础上还能增加行进区内可通行的机器人的数量是本领域技术人员亟待解决的技术问题。With the continuous improvement of the level of logistics intelligence, more and more tasks that were previously done by humans are replaced by robots. This is followed by an increase in the number of robots in the traveling area. How to arrange these robots reasonably to meet their needs? On the basis of basic functional requirements, it is also a technical problem that those skilled in the art need to solve urgently to increase the number of robots that can pass in the traveling area.
发明内容Contents of the invention
本公开为了解决现有技术存在的技术问题,提供了一种仓储系统和机器人调度方法。In order to solve the technical problems existing in the prior art, the present disclosure provides a warehousing system and a robot scheduling method.
第一方面,本公开的仓储系统包括:In a first aspect, the warehousing system of the present disclosure includes:
行进区,被分割为若干个单元格;The marching area is divided into several cells;
至少两个机器人,被配置为沿行进区行驶,且每个机器人占用一个所述单元格;At least two robots configured to travel along the travel area, with each robot occupying one of the cells;
控制器,被配置为在满足预设条件时,控制位于相邻两个所述单元格的两个机器人的载物机构垂直错层设置,其中,所述载物机构被构造为用于放置货物。The controller is configured to, when a preset condition is met, control the vertical staggered arrangement of the loading mechanisms of the two robots located in two adjacent cells, wherein the loading mechanisms are configured to place goods. .
在一个实施例中,当机器人在行进区转向时,机器人本身整体结构不需要相对于行进区旋转的情况下,所述控制器控制垂直错层的两个载物机构在行进区的投影部分重叠。In one embodiment, when the robot turns in the traveling area and the overall structure of the robot does not need to rotate relative to the traveling area, the controller controls the two vertically staggered loading mechanisms to overlap in the projected part of the traveling area. .
在一个实施例中,所述机器人包括:In one embodiment, the robot includes:
行走机构,被配置为在所述行进区行进;running gear configured to travel in the travel zone;
载物机构,被构造为用于承载货物;A load carrying mechanism configured to carry cargo;
升降机构,被构造为连接所述载物机构和所述行走机构,且驱动所述载物机构相对于所述行走机构上升或下降;A lifting mechanism configured to connect the load-carrying mechanism and the running mechanism, and drive the load-carrying mechanism to rise or fall relative to the running mechanism;
所述控制器被配置为控制升降机构使对应的机器人的载物机构达到预设高度位置,再基于所述机器人的载物机构的高度调度,至少使位于相邻两列所述单元格的两组机器人队列的载物机构垂直错层设置,且使同一组机器人队列中相邻两个单元的两个机器人的载物机构垂直错层位置或者位于同一高度位置,每组机器人队列包括至少两个机器人。 The controller is configured to control the lifting mechanism so that the loading mechanism of the corresponding robot reaches a preset height position, and then based on the height scheduling of the loading mechanism of the robot, at least two cells located in two adjacent columns are The load-carrying mechanisms of a group of robot queues are vertically staggered, and the load-carrying mechanisms of two adjacent units in the same group of robot queues are vertically staggered or located at the same height. Each group of robot queues includes at least two robot.
在一个实施例中,所述机器人包括:In one embodiment, the robot includes:
行走机构,被配置为在行进区行进并旋转带动机器人转向;The walking mechanism is configured to travel in the traveling area and rotate to drive the robot to turn;
载物机构,被构造为用于承载货物;A load carrying mechanism configured to carry cargo;
升降机构,被构造为连接所述载物机构和所述行走机构,且驱动所述载物机构相对于所述行走机构上升或下降;A lifting mechanism configured to connect the load-carrying mechanism and the running mechanism, and drive the load-carrying mechanism to rise or fall relative to the running mechanism;
位于相邻两个所述单元格的两个机器人的载物机构的第一旋转轨迹圆在行进区上的投影部分重合,且一个机器人的载物机构的第一旋转轨迹圆与另一个机器人的升降机构的第二旋转轨迹圆在行进区上的投影不重合。The projections of the first rotation trajectory circles of the loading mechanisms of the two robots located in two adjacent cells on the traveling area partially overlap, and the first rotation trajectory circle of the loading mechanism of one robot overlaps with that of the other robot. The projections of the second rotation trajectory circle of the lifting mechanism on the traveling area do not coincide with each other.
在一个实施例中,位于相邻两个所述单元格中一个机器人的载物机构的第一旋转轨迹圆与另一个机器人的升降机构的第二旋转轨迹圆相切。In one embodiment, the first rotation trajectory circle of the loading mechanism of one robot located in two adjacent cells is tangent to the second rotation trajectory circle of the lifting mechanism of the other robot.
在一个实施例中,当机器人需要转向时,控制器被配置为控制位于相邻两个单元格的一个机器人的载物机构相对于另一个机器人的载物机构上升或下降预设距离,以便时两个载物机构垂直错层设置。In one embodiment, when the robot needs to turn, the controller is configured to control the load carrying mechanism of one robot located in two adjacent cells to rise or fall a preset distance relative to the load carrying mechanism of the other robot, so that the time The two load-carrying mechanisms are arranged vertically at staggered levels.
在一个实施例中,所述仓储包括至少两组机器人队列,控制器被配置控制位于相邻两列单元格的两组机器人队列中机器人的载物机构垂直错层设置,且同组机器人队列中机器人的载物机构位于同一高度;In one embodiment, the warehouse includes at least two groups of robot queues, and the controller is configured to control the vertical staggered arrangement of the loading mechanisms of the robots in the two groups of robot queues located in two adjacent columns of cells, and in the same group of robot queues The robot's load-carrying mechanism is at the same height;
所述机器人队列是指按先后顺序排队且沿同一个直线路径同向行进的一队机器人。The robot queue refers to a group of robots that line up in sequence and travel in the same direction along the same straight path.
在一个实施例中,当需要转向时,控制器被配置为控制同一组机器人队列的位于相邻两个单元格的两个机器人的载物机构垂直错层设置,转向后沿着同一个直线路径同向行进的一队机器人组成的新的机器人队列,再控制位于相邻两列单元格的两组机器人队列的载物机构错层设置,并使新的同一组机器人队列中的机器人的载物机构位于同一高度。In one embodiment, when a turn is required, the controller is configured to control the loading mechanisms of two robots located in two adjacent cells of the same group of robots to be arranged vertically at staggered levels, and to follow the same straight path after turning. A new robot queue is composed of a team of robots traveling in the same direction, and then the load-carrying mechanisms of the two groups of robot queues located in two adjacent columns of cells are set up in staggered layers, and the load-carrying mechanisms of the robots in the new same group of robot queues are controlled. The institutions are located at the same height.
第二方面,本公开的机器人调度方法,适用于如上任一项所述的仓储系统,所述机器人调度方法包括如下步骤:In the second aspect, the robot scheduling method of the present disclosure is suitable for the warehousing system as described in any one of the above. The robot scheduling method includes the following steps:
在满足预设条件时,控制位于相邻两个所述单元格的两个机器人的载物机构垂直错层设置。When the preset conditions are met, the loading mechanisms of the two robots located in two adjacent cells are controlled to be vertically staggered.
在一个实施例中,步骤“在满足预设条件时,控制位于相邻两个所述单元格的两个机器人的载物机构垂直错层设置”包括:In one embodiment, the step "when preset conditions are met, control the vertical staggered setting of the loading mechanisms of two robots located in two adjacent cells" includes:
当机器人在行进区转向时,机器人本身整体结构不需要相对于行进区旋转的情况下,控制垂直错层的两个载物机构在行进区的投影部分重叠。When the robot turns in the traveling area, and the overall structure of the robot does not need to rotate relative to the traveling area, the two load-carrying mechanisms that control the vertical staggering partially overlap in the projection of the traveling area.
在一个实施例中,步骤“在满足预设条件时,控制位于相邻两个所述单元格的两个机器人的载物机构垂直错层设置”包括:In one embodiment, the step "when preset conditions are met, control the vertical staggered setting of the loading mechanisms of two robots located in two adjacent cells" includes:
当机器人在行进区转向时,机器人本身整体结构需要相对于行进区旋转的情况下;When the robot turns in the traveling area, the overall structure of the robot itself needs to rotate relative to the traveling area;
当机器人需要转向时,控制位于相邻两个所述单元格的一个机器人的载物机构相对于另一个机器人的载物机构上升或下降预设距离,以便使两个载物机构垂直错层设置。When the robot needs to turn, the load-carrying mechanism of one robot located in two adjacent cells is controlled to rise or fall a preset distance relative to the load-carrying mechanism of the other robot, so that the two load-carrying mechanisms are vertically staggered. .
在一个实施例中,步骤“在满足预设条件时,控制位于相邻两个所述单元格的两个机器人的载物机构垂直错层设置”包括:In one embodiment, the step "when preset conditions are met, control the vertical staggered setting of the loading mechanisms of two robots located in two adjacent cells" includes:
当仓储系统包括至少两组机器人队列,且机器人在行进区转向时,机器人本身整体结构需要相对于行进区旋转的情况下; When the warehousing system includes at least two groups of robot queues, and when the robots turn in the traveling area, the overall structure of the robot itself needs to rotate relative to the traveling area;
控制位于相邻两列单元格的两组机器人队列中机器人的载物机构垂直错层设置,且同组机器人队列中机器人的载物机构位于同一高度;The load-carrying mechanisms of the robots in two groups of robot queues located in two adjacent columns of cells are controlled to be vertically staggered, and the load-carrying mechanisms of the robots in the same group of robot queues are located at the same height;
当需要转向时,控制同一组机器人队列的位于相邻两个单元格的两个机器人的载物机构垂直错层设置,转向后沿着同一个直线路径同向行进的一队机器人组成的新的机器人队列,再控制新的位于相邻两列单元格的两组机器人队列的载物机构错层设置,并使新的同一组机器人队列中的机器人的载物机构位于同一高度;When it is necessary to turn, the load-carrying mechanisms of the two robots located in two adjacent cells that control the same group of robots are arranged vertically at staggered levels. After the turn, a new team of robots traveling in the same direction along the same straight path becomes a new group of robots. The robot queue then controls the staggered placement of the load-carrying mechanisms of the two new robot queues located in two adjacent columns of cells, and makes the load-carrying mechanisms of the new robots in the same group of robot queues located at the same height;
其中,所述机器人队列是指先后顺序排队且沿同一个直线路径同向行进的一队机器人。Wherein, the robot queue refers to a group of robots that line up in sequence and travel in the same direction along the same straight path.
本公开的仓储系统的有益效果之一是,本公开的仓储系统在满足预设条件时控制位于相邻两个单元格的两个机器人的载物机构垂直错层设置,以补偿相邻两个机器人的载物机构在同一高度位置执行相应的动作时会引起的位置干涉,从而可以合理的减小每个机器人所占用的单元格的面积,进而在同等面积的行进区可以排布数量更多机器人,提高行进区的空间利用率。One of the beneficial effects of the warehousing system of the present disclosure is that when the preset conditions are met, the warehousing system of the present disclosure controls the vertical staggered setting of the loading mechanisms of the two robots located in two adjacent cells to compensate for the vertical staggering of the loading mechanisms of the two adjacent cells. The positional interference caused by the robot's load-carrying mechanism performing corresponding actions at the same height position can reasonably reduce the area of cells occupied by each robot, and more numbers can be arranged in the same area of travel area. Robots improve space utilization in the traveling area.
需要说明的是,本公开的机器人调度方法由上述仓储系统的控制器执行,具有与仓储系统相同的技术特征,因此也具有相同的技术效果,本文在此不再赘述。It should be noted that the robot scheduling method of the present disclosure is executed by the controller of the above-mentioned warehousing system, has the same technical features as the warehousing system, and therefore also has the same technical effects, and will not be described again here.
被结合在说明书中并构成说明书的一部分的附图示出了本公开的实施例,并且连同其说明一起用于解释本公开的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the disclosure and together with the description, serve to explain the principles of the disclosure.
图1是一个实施例中本公开的机器人的结构示意图;Figure 1 is a schematic structural diagram of a robot of the present disclosure in one embodiment;
图2是错层设置前图1中相邻两个机器人的排布示意图;Figure 2 is a schematic diagram of the arrangement of two adjacent robots in Figure 1 before staggered level installation;
图3是错层设置后图1中相邻两个机器人的排布示意图;Figure 3 is a schematic diagram of the arrangement of two adjacent robots in Figure 1 after staggered level arrangement;
图4是错层设置后吊轨机器人工作时的仓储系统的结构示意图;Figure 4 is a schematic structural diagram of the storage system when the crane rail robot is working after staggered level arrangement;
图5是一个实施例中本公开的机器人的结构示意图;Figure 5 is a schematic structural diagram of a robot of the present disclosure in one embodiment;
图6是错层设置后图5中相邻两个机器人的排布示意图;Figure 6 is a schematic diagram of the arrangement of two adjacent robots in Figure 5 after staggered level arrangement;
图7和图8分别是图5中相邻两个机器人按照传统方式排布后的主视和俯视结构示意图;Figures 7 and 8 are respectively the front and top structural schematic diagrams of the two adjacent robots in Figure 5 arranged in a traditional way;
图9和图10分别是图5中相邻两个机器人按照本公开的方式排布后的主视和俯视结构示意图;Figures 9 and 10 are respectively a front view and a top view structural schematic diagram of two adjacent robots in Figure 5 arranged according to the present disclosure;
图11是多个机器人调度时的行进区单元格示意图;Figure 11 is a schematic diagram of the cells in the traveling area when multiple robots are scheduled;
图12是转向前多组机器人队列在图11所示行进区的错层设置示意图;Figure 12 is a schematic diagram of the staggered arrangement of multiple groups of robot queues in the traveling area shown in Figure 11 before turning;
图13是转向后多组机器人队列在图11所示行进区的错层设置示意图。Figure 13 is a schematic diagram of the staggered arrangement of multiple groups of robot queues in the traveling area shown in Figure 11 after turning.
图1至图13中各组件名称和附图标记之间的一一对应关系如下:
1行走机构、2载物机构、3支撑机构、4货物、5升降机构、6单元格、7第一旋转轨迹圆、8第二
旋转轨迹圆、9行进区。The one-to-one correspondence between the names and reference signs of each component in Figures 1 to 13 is as follows:
1. Traveling mechanism, 2. Loading mechanism, 3. Support mechanism, 4. Cargo, 5. Lifting mechanism, 6. Cells, 7. First rotation trajectory circle, 8. Second rotation trajectory circle, 9. Travel area.
现在将参照附图来详细描述本公开的各种示例性实施例。应注意到:除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本公开的范围。Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. It should be noted that the relative arrangement of components and steps, numerical expressions, and numerical values set forth in these examples do not limit the scope of the disclosure unless otherwise specifically stated.
以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本公开及其应用或使用的任何限制。The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the disclosure, its application or uses.
对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技 术、方法和设备应当被视为说明书的一部分。Techniques, methods and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the techniques, methods and equipment described are Techniques, methods and equipment should be considered part of the instructions.
在这里示出和讨论的所有例子中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它例子可以具有不同的值。In all examples shown and discussed herein, any specific values are to be construed as illustrative only and not as limiting. Accordingly, other examples of the exemplary embodiments may have different values.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。It should be noted that similar reference numerals and letters refer to similar items in the following figures, so that once an item is defined in one figure, it does not need further discussion in subsequent figures.
如背景技术所述仓储物流领域内,通常情况下在机器人行进的行进区内划分成大小相同的若干个单元格,一个机器人恰好占用一个单元格,设定单元格大小是要考虑机器人的外形尺寸以及其在转向时所占用的空间,以便给相邻两个机器人之间预留足够的空间,以避免其在行进中发生位置干涉。随着物流智能化水平的不断提高,以前由人工完成的越来越多的工作被机器人替代,随着而来的则是行进区内机器人数量的增多,如何合理排布这些机器人,在满足其基本功能需求基础上还能增加行进区内可通行的机器人的数量是本领域技术人员亟待解决的技术问题。As mentioned in the background art, in the field of warehousing and logistics, the traveling area of the robot is usually divided into several cells of the same size. One robot occupies exactly one cell. When setting the cell size, the overall size of the robot must be considered. And the space it occupies when turning, so as to reserve enough space between two adjacent robots to avoid positional interference during travel. With the continuous improvement of the level of logistics intelligence, more and more tasks that were previously done by humans are replaced by robots. With this, the number of robots in the traveling area increases. How to arrange these robots reasonably to meet their needs? On the basis of basic functional requirements, it is also a technical problem that those skilled in the art need to solve urgently to increase the number of robots that can pass in the traveling area.
需要说明的是,一般地,单元格的形状为长方形或正方形,当然,基于行进区的具体布局及机器人的具体机构及工作原理,该单元格也可以为椭圆形或圆形等其他形状,本领域技术人员基于实际场景选用最佳形状的单元格,本文在此不再加以限定。It should be noted that, generally, the shape of the cell is rectangular or square. Of course, based on the specific layout of the traveling area and the specific mechanism and working principle of the robot, the cell can also be in other shapes such as ellipse or circle. This paper Those skilled in the art can select the best-shaped cells based on actual scenarios, which is no longer limited here.
为此,本公开提供了一种仓储系统,其包括行进区、至少两个机器人和控制器。其中,行进区被分割为若干个单元格,至少两个机器人被配置为沿行进区行驶,且每个机器人占用一个单元格;控制器被配置为在满足预设条件时,控制位于相邻两个单元格的两个机器人的载物机构垂直错层设置,其中,载物机构被构造为用于放置货物。To this end, the present disclosure provides a warehousing system including a traveling area, at least two robots, and a controller. Among them, the traveling area is divided into several cells, and at least two robots are configured to travel along the traveling area, and each robot occupies one cell; the controller is configured to control two adjacent cells when the preset conditions are met. The load-carrying mechanisms of the two robots of each unit are vertically staggered, wherein the load-carrying mechanisms are configured to place goods.
显然,本公开的仓储系统在满足预设条件时控制位于相邻两个单元格的两个机器人的载物机构垂直错层设置,以补偿相邻两个机器人的载物机构在同一高度位置执行相应的动作时会引起的位置干涉,从而可以合理的减小每个机器人所占用的单元格的面积,进而在同等面积的行进区可以排布数量更多机器人,提高行进区的空间利用率。Obviously, the warehousing system of the present disclosure controls the vertical staggered arrangement of the load-carrying mechanisms of two robots located in two adjacent cells when the preset conditions are met to compensate for the execution of the load-carrying mechanisms of the two adjacent robots at the same height position. The corresponding actions will cause positional interference, which can reasonably reduce the area of cells occupied by each robot, and then more robots can be arranged in the same area of the traveling area, improving the space utilization of the traveling area.
为了便于更好地理解,下面参照图1至图13,结合几个实施例来详细说明本公开的仓储系统的具体结构及其工作原理。In order to facilitate better understanding, the specific structure and working principle of the warehousing system of the present disclosure will be described in detail with reference to FIGS. 1 to 13 in conjunction with several embodiments.
实施例一Embodiment 1
当机器人在行进区转向时,机器人自身不需要相对于行进区旋转的情况下。When the robot turns in the traveling area, the robot itself does not need to rotate relative to the traveling area.
需要说明的是,行进区是指在仓库的工作面上划分出来供机器人行走的区域,通常情况下,行进区被分割为纵横交错的若干个单元格,机器人外形尺寸恰能被容纳在一个单元格内,也就是说,机器人占用一个单元格机器人在行进区内沿着这些单元格排布形成阵列行进。It should be noted that the marching area refers to the area divided on the working surface of the warehouse for the robot to walk. Normally, the marching area is divided into several crisscrossing cells, and the robot's outer dimensions can be accommodated in one unit. In a cell, that is to say, the robot occupies a cell and the robot moves along these cells in the traveling area to form an array.
参见图1,机器人包括行走机构1、载物机构2和支撑机构3;其中,行走机构1被配置为在行进区的行进区行进,其可以为四向车,即移动平台包括车体和两组车轮机构,一组车轮机构带动车体沿第一方向行进,另一组车轮机构带动车体沿第二方向行进。行走机构还包括切换机构,切换机构被配置为选择其中一组车轮机构带动车体行进,以起到切换车体行进方向的目的,在切换过程中,车体、载物机构和支撑机构三者相对于行进区不发生相对运动。载物机构2被构造为承载货物4,其可以为托盘等。Referring to Figure 1, the robot includes a walking mechanism 1, a carrying mechanism 2 and a supporting mechanism 3; among them, the walking mechanism 1 is configured to travel in the traveling area of the traveling area, and it can be a four-way vehicle, that is, the mobile platform includes a vehicle body and two A set of wheel mechanisms, one set of wheel mechanisms drives the vehicle body to travel in the first direction, and the other set of wheel mechanisms drives the vehicle body to travel in the second direction. The running mechanism also includes a switching mechanism. The switching mechanism is configured to select one of the wheel mechanisms to drive the vehicle body to move in order to switch the direction of the vehicle body. During the switching process, the vehicle body, the load-carrying mechanism and the support mechanism No relative motion occurs with respect to the travel zone. The loading mechanism 2 is configured to carry cargo 4, which may be a pallet or the like.
针对这种机器人来说,位于相邻两个单元格的两个机器人的载物机构2平台错层设置前后的位置关系参见图2和图3,显然,错层设置后位于相邻两个单元格的两个机器人的载物机构在行进区上的投影部分重叠,相邻两个机器人所占用的行进区面积变小,变小的面积用错层的高度尺寸补偿,如此可以相应地减小行进区内单元格的面积,从而在同等面积的行进区内可以排布更多数量的机器人,行进区的利用率得到了极大地提高。For this kind of robot, the positional relationship between the loading mechanism 2 platforms of the two robots located in two adjacent cells before and after the staggered setting is shown in Figure 2 and Figure 3. Obviously, after the staggered setting, the platforms are located in the two adjacent units. The projections of the load-carrying mechanisms of the two robots on the moving area partially overlap, and the area occupied by the moving area occupied by the two adjacent robots becomes smaller. The smaller area is compensated by the staggered height size, which can be reduced accordingly. The area of the cells in the traveling area is increased, so that a larger number of robots can be arranged in the traveling area of the same area, and the utilization rate of the traveling area is greatly improved.
可以理解,行进区所在的行进区可以为仓库的地面、独立于地面搭建在地面上方的平台或轨道。It can be understood that the traveling area where the traveling area is located can be the floor of the warehouse, a platform or a track built above the ground independently of the ground.
基于不同类型的行进区,该机器人可以为吊轨机器人,参见图4,吊轨机器人行进在搭建地面上方或者悬挂在仓库顶面上的轨道,吊轨机器人的行走机构位于沿轨道行进,其载物机构由吊绳的组件悬吊在行走机构下方,其载物机构的货物则在垂直错层并且在行进区上的投影部分重叠。Based on different types of traveling areas, the robot can be a hanging rail robot. See Figure 4. The hanging rail robot travels above the construction floor or suspended on the track on the top of the warehouse. The traveling mechanism of the hanging rail robot is located along the track and carries its load. The cargo mechanism is suspended below the running mechanism by a suspension rope assembly, and the cargo of the cargo carrying mechanism is vertically staggered and partially overlapped in the projection on the traveling area.
需要说明的是,基于机器人队列的数量以及排布方式,针对这种无需旋转载物机构来实现转向功能 的机器人来说,位于相邻两列单元格的两组机器人队列垂直错层设置,控制器控制一组机器人队列中机器人的载物机构均高于或低于相邻一组机器人队列中机器人的载物机构,而同一组机器人队列中位于相邻两个单元格的两个机器人的载物机构可以垂直错层设置也可以保持在同一高度位置。It should be noted that based on the number and arrangement of robot queues, the steering function does not need to be rotated by the load-carrying mechanism. For robots, two groups of robot queues located in two adjacent columns of cells are set up in vertical staggered levels. The controller controls that the load-carrying mechanisms of the robots in one group of robot queues are higher or lower than those of the robots in the adjacent group of robot queues. The load-carrying mechanisms of two robots located in two adjacent cells in the same robot queue can be set up at vertical staggered levels or kept at the same height.
而,实现位于相邻两个单元格的两个机器人的载物机构的垂直错层的方式可以有如下两种:However, there are two ways to achieve vertical staggering of the load-carrying mechanisms of two robots located in two adjacent cells:
第一、行进区内选择两种不同类型的机器人,这两种机器人的载物机构位于不同高度位置,排队形成机器人队列时,控制器将这两种机器人队列排列组合形成至少位于相邻两列单元格的两组机器人队列中的机器人垂直错层位置即可。First, select two different types of robots in the traveling area. The load-carrying mechanisms of the two robots are located at different heights. When lining up to form a robot queue, the controller arranges and combines the two robot queues to form at least two adjacent rows. The robots in the two groups of robot queues in the cell can be vertically staggered.
第二、行进区内行进的机器人的结构参见图5,除了行走机构1和载物机构2外,机器人还包括升降机构5,该升降机构5连接行走机构1和载物机构2,且被配置为带动载物机构2相对于行走机构1升降预设距离。Second, the structure of the robot traveling in the traveling area is shown in Figure 5. In addition to the walking mechanism 1 and the load-carrying mechanism 2, the robot also includes a lifting mechanism 5. The lifting mechanism 5 connects the walking mechanism 1 and the load-carrying mechanism 2 and is configured In order to drive the load carrying mechanism 2 to rise and fall relative to the traveling mechanism 1 a preset distance.
升降机构5可以为气缸或液压缸的活塞杆,其缸体固设在行走机构上,载物机构固设在活塞杆的自由端,随着液压油或气体进出各自的缸体,活塞杆带动载物机构升降,以托举容器。The lifting mechanism 5 can be a piston rod of a cylinder or a hydraulic cylinder. The cylinder is fixed on the traveling mechanism, and the load-carrying mechanism is fixed on the free end of the piston rod. As the hydraulic oil or gas enters and exits the respective cylinder, the piston rod drives the The loading mechanism lifts and lowers to lift the container.
升降机构还可以为由若干个杆件铰接组合承载的可伸缩连杆机构。The lifting mechanism can also be a telescopic linkage mechanism carried by a hinged combination of several rods.
当然,升降机构还可以包括支架、电机和动力传动机构,该动力传动机构的作用是将电机的转动转化为直线运动的传动机构,比如齿轮齿条传动机构、带传动机构、链传动机构等。Of course, the lifting mechanism can also include a bracket, a motor and a power transmission mechanism. The function of the power transmission mechanism is to convert the rotation of the motor into a linear motion transmission mechanism, such as a rack and pinion transmission mechanism, a belt transmission mechanism, a chain transmission mechanism, etc.
详细地,升降机构采用齿轮齿条传动机构时,其齿条沿竖直方向延伸且固定连接在支架上,与该齿条啮合的齿轮以可转动地方式设置在载物机构上。In detail, when the lifting mechanism adopts a rack and pinion transmission mechanism, the rack extends in the vertical direction and is fixedly connected to the bracket, and the gear meshing with the rack is rotatably arranged on the load-carrying mechanism.
启动电机后,其驱动齿轮带动载物机构沿着齿条的延伸方向升降。After the motor is started, its driving gear drives the load carrying mechanism to rise and fall along the extending direction of the rack.
升降机构采用带传动机构时,其两个传动轮垂直间隔且以可转动地方式设置在支架上,其传动带张紧在两个传动轮上,载物机构固设在传动带上。When the lifting mechanism adopts a belt transmission mechanism, its two transmission wheels are vertically spaced and rotatably arranged on the bracket, the transmission belt is tensioned on the two transmission wheels, and the load-carrying mechanism is fixed on the transmission belt.
启动电机后,其驱动其中一个传动轮转动,继而使传动带带动载物机构升降。After the motor is started, it drives one of the transmission wheels to rotate, and then the transmission belt drives the loading mechanism to rise and fall.
升降机构采用链传动机构时,其两个链轮垂直间隔且以可转动地方式设置在支架上,其链条张紧在两个链轮上,载物机构固设在链条上。When the lifting mechanism adopts a chain transmission mechanism, its two sprockets are vertically spaced and rotatably arranged on the bracket, the chain is tensioned on the two sprockets, and the load-carrying mechanism is fixed on the chain.
启动电机后,其驱动其中一个链轮转动,继而使链条带动载物机构升降。After the motor is started, it drives one of the sprockets to rotate, and then the chain drives the load-carrying mechanism to rise and fall.
参见图6,控制器基于机器人队列的数量以及排布方式,先控制升降机构使对应的机器人的载物机构达到预设高度位置,再基于这些机器人的载物机构的高度调度,至少使位于相邻两列单元格的两组机器人队列的载物机构垂直错层设置。当然,控制器也可以使同一组机器人队列中位于相邻两个单元格的两个机器人的载物机构垂直错层位置,具体排布方式本领域技术人员基于行进区面积、机器人数量等因素预先设置即可。Referring to Figure 6, based on the number and arrangement of the robot queue, the controller first controls the lifting mechanism to make the load-carrying mechanism of the corresponding robot reach the preset height position, and then based on the height scheduling of the load-carrying mechanism of these robots, at least make it at the corresponding height position. The load-carrying mechanisms of the two robot queues adjacent to two columns of cells are set up at staggered levels vertically. Of course, the controller can also make the load-carrying mechanisms of two robots located in two adjacent cells in the same group of robot queues vertically staggered. The specific arrangement will be predetermined by those skilled in the art based on factors such as the area of the traveling area, the number of robots, etc. Just set it up.
在一个实施例中,针对自身不需要转向的四向车等机器人来说,参见图11和图12,当仓储系统包括至少两组机器人队列时,控制器控制位于相邻两列单元格的两组机器人队列中机器人的载物机构垂直错层设置,且同组机器人队列中机器人的载物机构位于同一高度。需要说明的是,本文在此所述的“机器人队列”是指先后顺序排队且沿同一个直线路径同向行进的一队机器人,或者仅是暂停在相邻两个单元格上的两个机器人,这两个机器人的行驶方向可以相同也可以不同。In one embodiment, for robots such as four-way vehicles that do not need to turn themselves, see Figures 11 and 12. When the warehousing system includes at least two groups of robot queues, the controller controls two robots located in two adjacent columns of cells. The load-carrying mechanisms of robots in a group of robot queues are arranged vertically at staggered levels, and the load-carrying mechanisms of robots in the same group of robot queues are located at the same height. It should be noted that the "robot queue" mentioned in this article refers to a group of robots that queue up in sequence and travel in the same direction along the same straight path, or just two robots that are paused on two adjacent cells. , the driving directions of the two robots can be the same or different.
参见图13,控制器控制同一组机器人队列的位于相邻两个单元格的两个机器人的载物机构垂直错层设置,转向后沿着同一个直线路径同向行进的一队机器人组成的新的机器人队列,控制器再控制新的机器人队列中的机器人载物机构位于同一高度。Referring to Figure 13, the controller controls the loading mechanisms of two robots located in two adjacent cells of the same robot queue to be arranged vertically at staggered levels. After turning, a new team of robots traveling in the same direction along the same straight path forms a new robot queue. The controller then controls the robot loading mechanism in the new robot queue to be at the same height.
如此,当减小单元格面积后,可以巧妙地解决多个机器人调度错层设置的调度问题。In this way, when the cell area is reduced, the scheduling problem of multiple robots in staggered settings can be cleverly solved.
实施例二Embodiment 2
当机器人在行进区转向时,机器人本身整体结构需要相对于行进区旋转的情况下。When the robot turns in the traveling area, the overall structure of the robot itself needs to rotate relative to the traveling area.
同样,继续参见图5,机器人包括行走机构1、载物机构2和升降机构5,升降机构5连接行走机构1和载物机构2,且被配置为带动载物机构2相对于行走机构1上升或下降,行走机构1被配置为沿行进区的行进区行进,基于控制器下发的指令沿目标路径从当前位置行进至目标位置并执行从料箱取放货 物,或者从货架上取放料箱等任务。Similarly, continuing to refer to Figure 5, the robot includes a walking mechanism 1, a load-carrying mechanism 2 and a lifting mechanism 5. The lifting mechanism 5 connects the walking mechanism 1 and the load-carrying mechanism 2, and is configured to drive the load-carrying mechanism 2 to rise relative to the walking mechanism 1. or descending, the traveling mechanism 1 is configured to travel along the traveling area of the traveling area, travel along the target path from the current position to the target position based on the instructions issued by the controller, and execute picking up and placing goods from the bin. items, or tasks such as picking and placing boxes of materials from shelves.
行走机构类似于汽车,其转向时整体结构都相对于行进区旋转一个角度,比如旋转一个直角以实现垂直转向。The running mechanism is similar to a car. When turning, the entire structure rotates at an angle relative to the traveling area, such as rotating at a right angle to achieve vertical steering.
参见图7和图8,图7中虚线表示机器人转向时载物机构2的第一旋转轨迹圆7,通常情况下,载物机构2的第一旋转轨迹圆7大于升降机构和行走机构的第二旋转轨迹圆。Referring to Figures 7 and 8, the dotted line in Figure 7 represents the first rotation trajectory circle 7 of the loading mechanism 2 when the robot turns. Normally, the first rotation trajectory circle 7 of the loading mechanism 2 is larger than the first rotation trajectory circle 7 of the lifting mechanism and the walking mechanism. Two rotating trajectory circles.
为了保证位于相邻两个单元格的两个机器人的正常转向,每个机器人占用的单元格最小行进区积为旋转轨迹圆的外接四边形,如果机器人队列内有若干个机器人时,机器人队列用水平空间比较大,在单位面积上排布的机器人数量受到了限制。In order to ensure the normal steering of two robots located in two adjacent cells, the minimum traveling area product of the cell occupied by each robot is the circumscribed quadrilateral of the rotation trajectory circle. If there are several robots in the robot queue, the robot queue uses horizontal The space is relatively large, and the number of robots arranged per unit area is limited.
为此,参见图9和图10,本公开的仓储系统中位于相邻两个单元格的两个机器人的载物机构2的第一旋转轨迹圆7在行进区上的投影部分重合,只要一个机器人的载物机构2的第一旋转轨迹圆7与另一个机器人的升降机构5和行走机构的第二旋转轨迹圆在行进区上的投影不重合、不干涉即可。To this end, referring to Figures 9 and 10, in the warehousing system of the present disclosure, the projections of the first rotation trajectory circles 7 of the loading mechanisms 2 of the two robots located in two adjacent cells on the traveling area partially overlap, as long as one It is sufficient that the projections of the first rotation trajectory circle 7 of the robot's loading mechanism 2 and the second rotation trajectory circle of the lifting mechanism 5 and walking mechanism of another robot on the traveling area do not overlap or interfere with each other.
显然,与图7和图8示出的传统单元格相比,本公开的仓储系统的行进区的单元格6面积有了明显的减小,从而可以在同等面积的行进区内能划分出更多的单元格6,也就能排布更多数量的机器人,进而能提高行进区的空间利用率。Obviously, compared with the traditional cells shown in Figures 7 and 8, the area of the cells 6 in the traveling area of the warehousing system of the present disclosure has been significantly reduced, so that more cells can be divided into the traveling area of the same area. With more cells 6, more robots can be arranged, which can improve the space utilization of the traveling area.
当机器人需要转向时,控制器控制位于相邻两个单元格的两个机器人中一个机器人的载物机构相对于另一个机器人的载物机构上升或下降预设距离,以便时两个载物机构垂直错层设置。如此,位于相邻两个单元格的两个机器人的转向时各自的载物机构在不同高度位置,避免了位置干涉。When the robot needs to turn, the controller controls the load-carrying mechanism of one of the two robots located in two adjacent cells to rise or fall a preset distance relative to the load-carrying mechanism of the other robot, so that the two load-carrying mechanisms Vertically split-level setting. In this way, when two robots located in two adjacent cells turn, their respective loading mechanisms are at different heights, thus avoiding positional interference.
比如,以一款二维码导航的机器人为例,假设机器人的载物机构的第一旋转轨迹圆的直径约为800mm;机器人的升降机构的第二旋转轨迹圆的直径约为600mm。For example, taking a QR code navigation robot as an example, assume that the diameter of the first rotation trajectory circle of the robot's loading mechanism is approximately 800mm; and the diameter of the second rotation trajectory circle of the robot's lifting mechanism is approximately 600mm.
如果按照传统的部署方案,每个机器人需占用面积为800mm*800mm的单元格。If the traditional deployment plan is followed, each robot needs to occupy a cell with an area of 800mm*800mm.
由于本公开的仓储系统中位于相邻两个单元格的两个机器人的载物机构的第一旋转轨迹圆在行进区上的投影部分重合,且一个机器人的载物机构的第一旋转轨迹圆与另一个机器人的升降机构和行走机构的第二旋转轨迹圆在行进区上的投影不重合,每个机器人需占用面积为700mm*700mm的单元格即可。In the warehousing system of the present disclosure, the projections of the first rotation trajectory circles of the loading mechanisms of the two robots located in two adjacent cells on the traveling area partially overlap, and the first rotation trajectory circle of the loading mechanism of one robot overlaps. The projection of the second rotation trajectory circle of the lifting mechanism and walking mechanism of another robot on the traveling area does not overlap. Each robot needs to occupy a cell with an area of 700mm*700mm.
继续参见图10,位于相邻两个单元格的两个机器人中一个机器人的载物机构2的第一旋转轨迹圆7与另一个机器人的升降机构5或升降机构中较大一个的第二旋转轨迹圆相切。Continuing to refer to Figure 10, the first rotation trajectory circle 7 of the load carrying mechanism 2 of one of the two robots located in two adjacent cells is the same as the second rotation of the lifting mechanism 5 of the other robot or the larger of the lifting mechanisms. The trajectory circles are tangent.
如此,可以更加充分的利用位于相邻两个单元格的两个机器人转向时两者之间的间隙量,使机器人在实现转向功能的基础上能排布的更加紧密,从而更进一步地减小每个机器人需要占用的单元格面积。In this way, the gap between the two robots located in two adjacent cells when they turn can be more fully utilized, so that the robots can be arranged more closely on the basis of realizing the turning function, thereby further reducing the The cell area that each robot needs to occupy.
针对自身需要转向的机器人来说,参见图11和图12,当仓储系统包括至少两组机器人队列时,控制器控制位于相邻两列单元格的两组机器人队列中机器人的载物机构垂直错层设置,且同组机器人队列中机器人的载物机构位于同一高度。需要说明的是,本文在此所述的“机器人队列”是指先后顺序排队且沿同一个直线路径同向行进的一队机器人,或者仅是暂停在相邻两个单元格上的两个机器人,这两个机器人的行驶方向可以相同也可以不同。For robots that need to turn themselves, see Figure 11 and Figure 12. When the warehousing system includes at least two groups of robot queues, the controller controls the vertical staggering of the loading mechanisms of the robots in the two groups of robot queues located in two adjacent columns of cells. Layer setting, and the loading mechanisms of the robots in the same robot queue are at the same height. It should be noted that the "robot queue" mentioned in this article refers to a group of robots that queue up in sequence and travel in the same direction along the same straight path, or just two robots that are paused on two adjacent cells. , the driving directions of the two robots can be the same or different.
当需要转向时,参见图13,控制器控制同一组机器人队列的位于相邻两个单元格的两个机器人的载物机构垂直错层设置,转向后沿着同一个直线路径同向行进的一队机器人组成的新的机器人队列,控制器再控制新的机器人队列中的机器人载物机构位于同一高度。When turning is required, see Figure 13. The controller controls the loading mechanisms of the two robots located in two adjacent cells of the same group of robots to be arranged vertically at staggered levels. After turning, the robots traveling in the same direction along the same straight path A new robot queue is formed by a team of robots, and the controller then controls the robot loading mechanism in the new robot queue to be located at the same height.
如此,当减小单元格面积后,可以巧妙地解决多个机器人调度错层设置的调度问题。In this way, when the cell area is reduced, the scheduling problem of multiple robots in staggered settings can be cleverly solved.
除了上述仓储系统外,本公开还提供了一种适用于上述仓储系统的机器人调度方法,该方法由仓储系统的控制器执行。In addition to the above warehousing system, the present disclosure also provides a robot scheduling method suitable for the above warehousing system, which method is executed by a controller of the warehousing system.
需要说明的是,前文中对于仓储系统的具体结构及工作原理进行了详细的描述,为了保持文本简洁,下面仅详细说明本公开的机器人运行方法的具体步骤,对仓储系统的具体结构不再赘述。It should be noted that the specific structure and working principle of the warehousing system have been described in detail in the previous article. In order to keep the text concise, only the specific steps of the robot operating method of the present disclosure will be described in detail below, and the specific structure of the warehousing system will not be described again. .
本公开的机器人调度方法包括如下步骤:在满足预设条件时,控制位于相邻两个单元格的两个机器人的载物机构垂直错层设置。The robot scheduling method of the present disclosure includes the following steps: when preset conditions are met, controlling the vertical staggered arrangement of the load-carrying mechanisms of two robots located in two adjacent cells.
其中,满足预设条件主要是从机器人转向是否需要整体结构相对于行进区所在的行进区旋转来区分。 Among them, meeting the preset conditions is mainly distinguished from whether the robot's steering requires the overall structure to rotate relative to the traveling area where the traveling area is located.
实施例一Embodiment 1
当机器人在行进区转向时,机器人本身整体结构不需要相对于行进区旋转的情况下,控制器控制垂直错层的两个载物机构在行进区的投影部分重叠。这种情况下的机器人的结构前文中已有记载,在此不再赘述。When the robot turns in the traveling area and the overall structure of the robot does not need to rotate relative to the traveling area, the controller controls the two vertically staggered loading mechanisms to overlap in the projection part of the traveling area. The structure of the robot in this case has been described previously and will not be described again here.
需要说明的是,基于机器人队列的数量以及排布方式,针对这种无需旋转载物机构来实现转向功能的机器人来说,位于相邻两列单元格的两组机器人队列垂直错层设置,控制器控制一组机器人队列中机器人的载物机构均高于或低于相邻一组机器人队列中机器人的载物机构,而同一组机器人队列中相邻两个单元格的两个机器人的载物机构可以垂直错层设置也可以保持在同一高度位置。It should be noted that based on the number and arrangement of robot queues, for this kind of robot that does not need to rotate the load mechanism to achieve the steering function, the two groups of robot queues located in two adjacent columns of cells are set up in vertical staggered layers, and the control The controller controls the load-carrying mechanisms of the robots in a group of robot queues to be higher or lower than the load-carrying mechanisms of the robots in the adjacent group of robot queues, while the load-carrying mechanisms of the two robots in two adjacent cells in the same group of robot queues The mechanism can be set up vertically at staggered levels or kept at the same height.
而,实现位于相邻两个单元格的两个机器人的载物机构的垂直错层的方式可以有如下两种:However, there are two ways to achieve vertical staggering of the load-carrying mechanisms of two robots located in two adjacent cells:
第一、行进区内选择两种不同类型的机器人,这两种机器人的载物机构位于不同高度位置,排队形成机器人队列时,控制器将这两种机器人队列排列组合形成至少位于相邻两列单元格的两组机器人队列中的机器人垂直错层位置即可。First, select two different types of robots in the traveling area. The load-carrying mechanisms of the two robots are located at different heights. When lining up to form a robot queue, the controller arranges and combines the two robot queues to form at least two adjacent rows. The robots in the two groups of robot queues in the cell can be vertically staggered.
第二、控制器基于机器人队列的数量以及排布方式,先控制升降机构使对应的机器人的载物机构达到预设高度位置,再基于这些机器人的载物机构的高度调度,至少使位于相邻两列单元格的两组机器人队列的载物机构垂直错层设置。当然,控制器也可以使同一组机器人队列中位于相邻两个单元格的两个机器人的载物机构垂直错层位置。具体排布方式本领域技术人员基于行进区面积、机器人数量等因素预先设置即可。Second, based on the number and arrangement of the robot queue, the controller first controls the lifting mechanism to make the load-carrying mechanism of the corresponding robot reach the preset height position, and then schedules the load-carrying mechanism of these robots based on the height, at least to ensure that the load-carrying mechanism of the corresponding robots reaches the preset height position. The loading mechanisms of the two groups of robot queues in two columns of cells are set up in vertical staggered layers. Of course, the controller can also vertically stagger the loading mechanisms of two robots located in two adjacent cells in the same group of robot queues. The specific arrangement can be preset by those skilled in the art based on factors such as the area of the traveling area and the number of robots.
实施例二Embodiment 2
当机器人在行进区转向时,机器人本身整体结构需要相对于行进区旋转的情况下;When the robot turns in the traveling area, the overall structure of the robot itself needs to rotate relative to the traveling area;
当机器人需要转向时,控制位于相邻两个单元格的两个机器人中一个机器人的载物机构相对于另一个机器人的载物机构上升或下降预设距离,以便使两个载物机构垂直错层设置。When the robot needs to turn, the load-carrying mechanism of one of the two robots located in two adjacent cells is controlled to rise or fall a preset distance relative to the load-carrying mechanism of the other robot, so that the two load-carrying mechanisms are vertically staggered. Layer settings.
实施例三Embodiment 3
当仓储系统包括至少两组机器人队列,且机器人在行进区转向时,机器人本身整体结构需要相对于行进区旋转的情况下;When the warehousing system includes at least two groups of robot queues, and when the robots turn in the traveling area, the overall structure of the robot itself needs to rotate relative to the traveling area;
控制位于相邻两列单元格的两组机器人队列中机器人的载物机构垂直错层设置,且同组机器人队列中机器人的载物机构位于同一高度;The load-carrying mechanisms of the robots in two groups of robot queues located in two adjacent columns of cells are controlled to be vertically staggered, and the load-carrying mechanisms of the robots in the same group of robot queues are located at the same height;
当需要转向时,控制同一组机器人队列的位于相邻两个单元格的两个机器人的载物机构垂直错层设置,转向后沿着同一个直线路径同向行进的一队机器人组成的新的机器人队列,再控制新的位于相邻两列单元格的两组机器人队列的载物机构错层设置,并使新的同一组机器人队列中的机器人的载物机构位于同一高度;When it is necessary to turn, the load-carrying mechanisms of the two robots located in two adjacent cells that control the same group of robots are arranged vertically at staggered levels. After the turn, a new team of robots traveling in the same direction along the same straight path becomes a new group of robots. The robot queue then controls the staggered placement of the load-carrying mechanisms of the two new robot queues located in two adjacent columns of cells, and makes the load-carrying mechanisms of the new robots in the same group of robot queues located at the same height;
其中,所述机器人队列是指先后顺序排队且沿同一个直线路径同向行进的一队机器人,或者仅是暂停在相邻两个单元格上的两个机器人,这两个机器人的行驶方向可以相同也可以不同。Among them, the robot queue refers to a group of robots that queue up in sequence and travel in the same direction along the same straight path, or just two robots suspended on two adjacent cells. The driving direction of the two robots can The same can also be different.
以上已经描述了本公开的各实施例,上述说明是示例性的,并非穷尽性的,并且也不限于所披露的各实施例。在不偏离所说明的各实施例的范围和精神的情况下,对于本技术领域的普通技术人员来说许多修改和变更都是显而易见的。本文中所用术语的选择,旨在最好地解释各实施例的原理、实际应用或对市场中的技术改进,或者使本技术领域的其它普通技术人员能理解本文披露的各实施例。本公开的范围由所附权利要求来限定。 The embodiments of the present disclosure have been described above. The above description is illustrative, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical applications, or technical improvements in the market of the embodiments, or to enable other persons of ordinary skill in the art to understand the embodiments disclosed herein. The scope of the disclosure is defined by the appended claims.
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