WO2024005093A1 - でんぷん含有膨化組成物及びその製造方法、並びに、発酵組成物及びその製造方法 - Google Patents
でんぷん含有膨化組成物及びその製造方法、並びに、発酵組成物及びその製造方法 Download PDFInfo
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- WO2024005093A1 WO2024005093A1 PCT/JP2023/024026 JP2023024026W WO2024005093A1 WO 2024005093 A1 WO2024005093 A1 WO 2024005093A1 JP 2023024026 W JP2023024026 W JP 2023024026W WO 2024005093 A1 WO2024005093 A1 WO 2024005093A1
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/161—Puffed cereals, e.g. popcorn or puffed rice
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/30—Puffing or expanding
- A23P30/38—Puffing or expanding by heating
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT OF FLOUR OR DOUGH FOR BAKING, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS
- A21D13/00—Finished or partly finished bakery products
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT OF FLOUR OR DOUGH FOR BAKING, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS
- A21D2/00—Treatment of flour or dough by adding materials thereto before or during baking
- A21D2/08—Treatment of flour or dough by adding materials thereto before or during baking by adding organic substances
- A21D2/36—Vegetable material
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L11/00—Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
- A23L11/05—Mashed or comminuted pulses or legumes; Products made therefrom
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/109—Types of pasta, e.g. macaroni or noodles
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/198—Dry unshaped finely divided cereal products, not provided for in groups A23L7/117 - A23L7/196 and A23L29/00, e.g. meal, flour, powder, dried cereal creams or extracts
Definitions
- the present invention relates to a puffed composition containing starch derived from beans and/or cereals and a method for producing the same, as well as a fermented composition and a method for producing the same.
- Patent Document 1 describes a technology that utilizes yeast extract obtained by allowing phosphodiesterase to act on a yeast culture solution.
- Patent Document 2 discloses that a yeast extract for powder odor masking, which has a peptide content of 5% by weight or more, an RNA content of 5% by weight or more, and a free amino acid content of 4% by weight or less, is used in the production of beans, grains, etc. Techniques for adding powder to processed foods made from powder and mixed foods are described.
- Patent Document 3 discloses that a fermented composition was obtained by an extrusion manufacturing method.
- Patent Document 4 discloses a technology related to a fermented composition using calcium carbonate.
- Patent Document 5 discloses a technology related to bread that utilizes an enzyme having xylan degrading activity.
- Patent Document 6 discloses a technology related to bread using glycase.
- Patent Document 1 is not a technology for suppressing powder odor originating from powders of beans and grains.
- Patent Document 2 is not a technique that maintains the good aroma of powders such as beans and grains.
- Patent Documents 3 and 4 cannot solve the above problems, and in particular, Patent Document 3 requires a special extrusion device, and the techniques described in Patent Documents 3 and 4 cannot solve the above problems.
- the technique described in Document 4 requires a calcium carbonate solution and is not a versatile technique.
- Patent Documents 5 and 6 cannot solve the above problems.
- the technology described in Patent Document 6 requires glycase that is resistant to heat, and is not a versatile technology.
- an object of the present invention is to suppress the powder odor originating from the powder of beans or grains in a composition using powder of beans or grains, and to maintain the good aroma of the powder. be.
- the present inventors adjusted the starch content, dry basis moisture content, and dietary fiber content within predetermined ranges, and also added voids of a specific shape.
- the ratio of starch properties and methionol content to a predetermined number or more, and by adjusting the ratio between starch properties and methionol content within a predetermined range, the powder odor originating from the powder of beans and grains can be suppressed, and the good quality of such powder can be improved.
- the present inventors have discovered that the above-mentioned problems can be solved by maintaining a unique scent, and have completed the present invention.
- the gist of the present invention relates to, for example, the following.
- [Item 1] A puffed composition containing starch derived from beans and/or cereals and satisfying the following (1) to (5).
- Starch content is 3% by mass or more, or 5% by mass or more, or 10% by mass or more, or 15% by mass or more, or 20% by mass or more, or 25% by mass or more, or 28% by mass on a wet mass basis. or more, or 30% by mass or more, or 32% by mass or more, or 35% by mass or more, and the upper limit is not particularly limited, but for example, usually 80% by mass or less, or 75% by mass or less, or 70% by mass or less. .
- Dietary fiber content is 3.0 mass% or more, or 3.5 mass% or more, or 4.0 mass% or more, or 4.5 mass% or more, or 5.0 mass% or more on wet mass basis. , or 5.5% by mass or more, or 6.0% by mass or more, or 7.0% by mass or more, or 8.0% by mass or more, or 9.0% by mass or more, or 10.0% by mass or more, or The content is 11.0% by mass or more, or 13.0% by mass or more, and although the upper limit is not particularly limited, it is, for example, usually 40% by mass or less, or 35% by mass or less, or 30% by mass or less. (4) The following (a) is satisfied when at least one composition frozen section A obtained under [Condition A] below is observed.
- the ratio of the weighted average area to the weighted average perimeter (weighted average area/weighted average perimeter) in void sites with an area of 10,000 ⁇ m or more relative to the cross-sectional image area of the composition is 100 or more, or 130 or more, or 180 or more or 250 or more, or 300 or more, or 320 or more, or 570 or more, or 600 or more, or 700 or more, or 800 or more, or 900 or more, or 1000 or more, or 1100 or more, or 1300 or more, or It is 1500 or more, or 1800 or more, or 2000 or more, and the upper limit is not particularly limited, but for example, it is usually 10000 or less, or 9000 or less, or 8000 or less, or 7000 or less, or 6000 or less.
- a frozen composition obtained by freezing the composition at ⁇ 25° C. is cut along a certain cutting plane A to obtain a frozen composition section A.
- the ratio of value ⁇ to the following value ⁇ is 0.3 or more, or 0.5 or more, or 1.0 or more, or 1.6 or more, or 1.9 or more, or 2.0 or more, or 2.2 or more, or 2.5 or more, or 2.8 or more, or 3.0 or more, or 3.1 or more, or 3.3 or more, or 4.0 or more, or 6 0 or more, or 10 or more, and the upper limit is not particularly limited, but is usually 5000 or less, or 4000 or less, or 3000 or less, or 2000 or less, or 1000 or less.
- the ratio of the total void area with an area of more than 10000 ⁇ m 2 to the cross-sectional image area of the composition is more than 1.0%, or 1.4% or more, or 1.7 % or more, or 1.8% or more, or 2.0% or more, or 2.5% or more, or 3.0% or more, or 3.5% or more, or 4.0% or more, or 4.5% or 5.0% or more, or 6.0% or more, or 8.0% or more, or 10.0% or more, or 11.0% or more, and the upper limit is not particularly limited, but for example, usually 80% or more. % or less, or 70% or less, or 60% or less.
- the ratio of the total area of voids having an aspect ratio of 3.5 or more and a circularity coefficient of 0.3 or more to the cross-sectional image area of the composition is more than 0.0020%. , or 0.0025% or more, or 0.0030% or more, or 0.0035% or more, or 0.0040% or more, or 0.0045% or more, or 0.0050% or more, or 0.0055% or more, or 0.0060% or more, or 0.0065% or more, or 0.0070% or more, or 0.0075% or more, and the upper limit is not particularly limited, but for example, usually 80% or less, or 70% or less, or Item 3.
- the swelling composition according to item 1 or 2 which has a content of 60% or less.
- the composition frozen section A is obtained from a composition frozen section A1 obtained on a cut plane A1 perpendicular to the longitudinal direction of the composition, and a composition obtained about a cut plane A2 parallel to the longitudinal direction of the composition.
- Item 5 The expanded composition according to any one of items 1 to 4, comprising a frozen section A2.
- the ratio of the area under the curve (AUC 5.0 ) in the section of the molecular weight logarithm of 5.0 to 6.5 to the total area under the curve is 1% or more and 70% or less, and the upper limit is usually 70% or less, or 67% or less, or 65% or less, or 63% or less, or 61% or less, or 59% or less, or 57% or less, or 55 % or less, or 53% or less, or 51% or less, or 50% or less, or 48% or less, and the lower limit is not particularly limited, but for example, it is usually 1% or more, or 5% or more, or 10% or more.
- the content of methionol is 0.01 ppb or more and 50,000 ppb or less in terms of wet mass, and the lower limit is usually 0.01 ppb or more, or 0.1 ppb or more, or 1 ppb or more, or 5 ppb or more, or 10 ppb or more, or 15 ppb or more; or 20 ppb or more; or 25 ppb or more; or 30 ppb or more; or 35 ppb or more; or 40 ppb or more; or 50 ppb or more; or 60 ppb or more; or 70 ppb or more; or more, or 130 ppb or more, or 150 ppb or more, or 170 ppb or more, or 190 ppb or more, or 250 ppb or more, or 300 ppb or more, and the upper limit is not limited, but usually 50,000 ppb or less, especially 45,000 ppb or less, or 40,000 pp
- the starch granule structure observed when observing a 6% suspension of the puffed composition is 300 particles/mm 2 or less, or 250 particles/mm 2 or less, or 200 particles/mm 2 or less, or 150 particles/mm 2 or less.
- the content ratio of starch contained in beans and/or cereals to the total starch content of the puffed composition is 10% by mass or more, or 10% by mass or more, or 20% by mass or more , or 30% by mass or more, or 40% by mass or more, or 50% by mass or more, or 60% by mass or more, or 70% by mass or more, or 80% by mass or more, or 90% by mass or more, and the upper limit is particularly limited.
- Item 12. The puffed composition according to any one of Items 1 to 11, wherein the swelling composition is generally 100% by mass or 100% by mass or less.
- the puffed composition according to Item 14 which contains both an edible part of beans and/or millet and a localized dietary fiber part of legumes and/or millet.
- the total content of edible parts of beans and/or millet and dietary fiber localized portion of beans and/or millet is 10% by mass or more, or 15% by mass or more, or 20 mass% in terms of wet mass.
- a method for producing a puffed composition which includes the following steps (i) and (ii).
- (i) A step of preparing a dough composition that contains starch derived from beans and/or cereals and satisfies the following (1) to (4).
- Starch content is 3% by mass or more, or 5% by mass or more, or 10% by mass or more, or 12% by mass or more, or 15% by mass or more, or 18% by mass or more, or 20% by mass on a wet mass basis.
- the upper limit is not particularly limited, for example, it is usually 80% by mass or less, or 75% by mass or less, or 70% by mass or less.
- the moisture content on a dry basis is more than 50% by mass, or more than 55% by mass, or more than 60% by mass, or more than 63% by mass, or more than 65% by mass, or more than 68% by mass, or more than 70% by mass, or More than 73% by weight, or more than 75% by weight, or more than 77% by weight, or more than 80% by weight, or more than 82% by weight, or more than 85% by weight, and the upper limit is not limited, but for example It is usually 250% by mass or less, or 225% by mass or less, or 200% by mass or less, or 175% by mass or less, or 150% by mass or less.
- Dietary fiber content is 3.0 mass% or more, or 3.5 mass% or more, or 4.0 mass% or more, or 4.5 mass% or more, or 5.0 mass% or more on wet mass basis. , or 6.0% by mass or more, or 7.0% by mass or more, or 8.0% by mass or more, or 9.0% by mass or more, or 10.0% by mass or more, and the upper limit is not particularly limited, but , for example, usually 40% by mass or less, or 35% by mass or less, or 30% by mass or less, in terms of wet mass.
- the content of methionol is 0.1 ppb or more, or 1 ppb or more, or 2 ppb or more, or 5 ppb or more, or 10 ppb or more, or 15 ppb or more, or 20 ppb or more, or 25 ppb or more, or 30 ppb or more, or 35 ppb or more, or 40 ppb or more, and the upper limit is usually 50,000 ppb or less, especially 45,000 ppb or less, or 40,000 ppb or less, or 35,000 ppb or less, or 30,000 ppb or less, or 25,000 ppb or less, or 20,000 ppb or less, or 15,000 ppb or less, or 10,000 ppb or less. be.
- step (ii) a step of expanding the dough composition of step (i) by heat treatment, the value ⁇ /value ⁇ of the composition being 5% by mass or more, or 8% or more before and after the heat treatment; 10% or more, or 20% or more, or 30% or more, or 35% or more, or 40% or more, or 50% or more, or 80% or more, or 100% or more, or 140% or more, or 230% or more, or 300% or more, or 350% or more, or 400% or more, and the upper limit is not particularly limited, but for example, if the dry basis moisture content increases by 5000% or less, or 4500% or less, or 4000% or less, and the dry basis moisture content is 5 mass % or more, or 9 mass% or more, or 15 mass% or more, or 20 mass% or more, or 25 mass% or more, or 30 mass% or more, or 35 mass% or more, or 40 mass% or more, or 45 mass% or more.
- step (ii) includes the following steps (ii-a) and (ii-b). (ii-a) fermenting the dough composition of step (i) with yeast; (ii-b) A step of heat-treating the composition after yeast fermentation in step (ii-a).
- step (ii) includes the following steps (ii-2a) and (ii-2b).
- step (ii-2a) A step of mixing air bubbles and/or a blowing agent into the dough composition of step (i).
- step (ii-2b) A step of heat-treating the composition after mixing in step (ii-2a).
- step (ii) includes the following steps (ii-2a) and (ii-2b).
- step (ii-2a) A step of mixing air bubbles and/or a blowing agent into the dough composition of step (i).
- step (ii-2b) A step of heat-treating the composition after mixing in step (ii-2a).
- the AUC5.0 is 5% or more, or 10% or more, or 15% or more, or 20% or more, or 25% or more, or 30% or more, or 35% or more, or 40% or more, and although the upper limit is not particularly limited, for example, the manufacturing method according to any one of Items 22 to 25, wherein the reduction is usually 100% or less, or 90% or less.
- the AUC3.5 is 5% or more, or 10% or more, or 15% or more, or 20% or more, or 25% or more, or 30% or more, or 35% or more, or 40% or more, and the upper limit is not particularly limited, but for example, usually 500% or less, or 400% or less, or 300% or less, or 250% or less, or 210% or less, or 200% or less, or increase by 150% or less, or 100% or less, or 95% or less, or 90% or less, or 85% or less, or 80% or less, or 75% or less, or 70% or less, or 65% or less, Item 22 ⁇ 26.
- the area weighted average (weighted average area/weighted average perimeter) is 5% or more, or 6% or more, or 7% or more, or 8% or more, or 9% or more, or 10% or more, or 15% or more, or 20% or more, or 30% or more. , or 40% or more, or 50% or more, or 100% or more, or 500% or more, or 1000% or more, or 3000% or more, or 5000% or more, and the upper limit is not particularly limited, but usually 50000% or less , or 40,000% or less, or 30,000% or less, or 20,000% or less, the manufacturing method according to any one of Items 22 to 27.
- the aspect ratio to the cross-sectional image area of the composition is 3.5 or more and the circularity coefficient is 0.3 or more.
- the total area of voids is 50% or more, or 100% or more, or 150% or more, or 180% or more, or 200% or more, or 250% or more, or 280% or more, or 300% or more, or 330% or more, or 380% or more, or 400% or more, or 450% or more, or 480% or more, or 500% or more, or 550% or more, or 900% or more, or 1000% or more, or 2000% or more, or 9000% or more
- the manufacturing method according to any one of Items 22 to 28, wherein the increase is usually 100,000% or less, or 90,000% or less, or 80,000% or less, or 70,000% or less, although the upper limit is not particularly limited.
- the dough composition of step (i) has a ratio of [value ⁇ ]/[value ⁇ ] below of 0.1 or more, or 0.2 or more, or 0. Any of Items 22 to 29, which is 3 or more, or 0.4 or more, or 0.5 or more, and the upper limit is not particularly limited, but is usually 1 or less, or 0.95 or less, or 0.90 or less.
- the manufacturing method according to item 1. [Value ⁇ ]: Viscosity at breakdown (cP) in the temperature increase stage (a1).
- [Value ⁇ ] Peak viscosity (cP) at the temperature increase stage (a1).
- a Rapid Visco Analyzer prepare 32 g of a 22% by mass composition pulverized water slurry, and measure a measurement sample using the Rapid Visco Analyzer according to steps (a1) and (a2) below.
- (a1) A heating stage in which the measurement sample is heated from 50°C to 95°C at a heating rate of 6°C/min and held for 3 minutes.
- (a2) Temperature-lowering stage in which the temperature is lowered from 95°C to 50°C at a cooling rate of 6°C/min.
- the starch granule structure observed when observing the 6% suspension of the dough composition in step (i) is 10 particles/ mm2 or more, or 50 particles/mm2 or more , or 100 particles/mm2. 2 or more, or 300 pieces/mm 2 or more, or 500 pieces/mm 2 or more, or 700 pieces/mm 2 or more, or 800 pieces/mm 2 or more, or 900 pieces/mm 2 or more, or 1000 pieces/mm 2 or more.
- the gelatinization degree of the dough composition in step (i) is less than 70% by mass, or 60% by mass or less, or 50% by mass or less, or 45% by mass or less, or 40% by mass or less, or 35% by mass. or less, and the lower limit is usually 0.1% by mass or more, 0.5% by mass or more, or 1% by mass or more, although the lower limit is not limited to any one of Items 22 to 31.
- the manufacturing method described in. [Item 33]
- the content of sodium chloride in the dough composition in step (i) is 5% by mass or less, or 4% by mass or less, or 3% by mass or less, or 2% by mass or less, or 1% by mass on a wet mass basis.
- the alcohol content of the dough composition in step (i) is 10% by mass or less, or 9% by mass or less, or 8% by mass or less, or 7% by mass or less, or 6% by mass or less, on a wet mass basis, or 5% by mass or less, or 4% by mass or less, or 3% by mass or less, or 2% by mass or less, or 1% by mass or less, and the lower limit is not particularly limited, but for example, usually 0% by mass, or 0% by mass.
- the manufacturing method according to any one of Items 22 to 33 which is the above.
- [Item 35] The manufacturing method according to any one of Items 22 to 34, wherein the dough composition in step (i) does not substantially contain gluten.
- [Item 36] The manufacturing method according to any one of Items 22 to 35, wherein the dough composition in step (i) contains a localized portion of dietary fiber in beans and/or cereals.
- [Item 37] The manufacturing method according to Item 36, wherein the dough composition in step (i) contains both an edible part of beans and/or millet and a localized dietary fiber part of legumes and/or millet.
- the total content of the edible part of the legumes and/or millet and the dietary fiber localized part of the legume and/or millet in the dough composition of step (i) is 10% by mass or more on a wet mass basis, or 15% by mass or more, or 20% by mass or more, or 25% by mass or more, or 30% by mass or more, or 35% by mass or more, or 40% by mass or more, or 45% by mass or more, or 50% by mass or more,
- [Item 39] The production method according to any one of Items 36 to 38, wherein the dietary fiber localized site of beans and/or millet includes the seed coat of beans and/or millet.
- [Item 40] The production method according to any one of Items 36 to 39, wherein the dietary fiber localized site of beans and/or millet includes a dietary fiber localized site of plantain.
- [Item 41] The production method according to any one of Items 36 to 40, wherein the edible plant contains psyllium seed coat as the dietary fiber localization site.
- the production method according to any one of Items 36 to 41, wherein the dietary fiber localized site of beans and/or millet is an enzyme-treated dietary fiber localized site.
- step (i) and/or step (ii) The production method according to Item 42, wherein the enzyme treatment is cellulase, xylanase, or pectinase treatment.
- the PDI (protein dispersibility index) value is less than 55% by mass, or less than 50% by mass, or less than 45% by mass, or less than 40% by mass, or 35% by mass. Less than 30% by weight, 25% by weight, 20% by weight, 15% by weight, or 10% by weight, and the lower limit is not particularly limited, but usually Items 22 to 43.
- the manufacturing method according to Items 22 to 43 which comprises blending into the composition 0% by mass or more, 1% by mass or more, or 2% by mass or more of beans and/or cereals.
- [Item 45] The manufacturing method according to any one of Items 22 to 44, further comprising the step (iii) below. (iii) processing the dough composition of step (ii) under reduced pressure;
- [Item 46] A puffed composition produced by the production method according to any one of Items 22 to 45.
- Starch content is 3% by mass or more, or 5% by mass or more, or 10% by mass or more, or 12% by mass or more, or 15% by mass or more, or 18% by mass or more, or 20% by mass on a wet mass basis.
- the upper limit is not particularly limited, for example, it is usually 80% by mass or less, or 75% by mass or less, or 70% by mass or less.
- the moisture content on a dry basis is more than 50% by mass, or more than 55% by mass, or more than 60% by mass, or more than 63% by mass, or more than 65% by mass, or more than 68% by mass, or more than 70% by mass, or More than 73% by weight, or more than 75% by weight, or more than 77% by weight, or more than 80% by weight, or more than 82% by weight, or more than 85% by weight, and the upper limit is not limited, but for example It is usually 250% by mass or less, or 225% by mass or less, or 200% by mass or less, or 175% by mass or less, or 150% by mass or less.
- Dietary fiber content is 3.0 mass% or more, or 3.5 mass% or more, or 4.0 mass% or more, or 4.5 mass% or more, or 5.0 mass% or more on wet mass basis. , or 6.0% by mass or more, or 7.0% by mass or more, or 8.0% by mass or more, or 9.0% by mass or more, or 10.0% by mass or more, and the upper limit is not particularly limited, but , for example, usually 40% by mass or less, or 35% by mass or less, or 30% by mass or less, in terms of wet mass.
- the content of methionol is 0.1 ppb or more, or 1 ppb or more, or 2 ppb or more, or 5 ppb or more, or 10 ppb or more, or 15 ppb or more, or 20 ppb or more, or 25 ppb or more, or 30 ppb or more, or 35 ppb or more, or 40 ppb or more, and the upper limit is usually 50,000 ppb or less, especially 45,000 ppb or less, or 40,000 ppb or less, or 35,000 ppb or less, or 30,000 ppb or less, or 25,000 ppb or less, or 20,000 ppb or less, or 15,000 ppb or less, or 10,000 ppb or less. be.
- Starch content is 3% by mass or more, or 5% by mass or more, or 10% by mass or more, or 15% by mass or more, or 20% by mass or more, or 25% by mass or more, or 28% by mass on a wet mass basis.
- the dry basis moisture content is less than 25% by mass, or 20% by mass or less, or 15% by mass or less, or 10% by mass or less, and the lower limit is not particularly limited, but is usually 0% by mass or more than 0% by mass. It is.
- Dietary fiber content is 3.0 mass% or more, or 3.5 mass% or more, or 4.0 mass% or more, or 4.5 mass% or more, or 5.0 mass% or more on wet mass basis.
- the gelatinization degree of starch is less than 50% by mass, 45% by mass or less, 40% by mass or less, or 35% by mass or less, and the lower limit is not limited, but is usually 0.1 It is at least 0.5% by mass, or at least 1% by mass.
- the specific surface area per unit volume after ultrasonication is 0.10 m 2 /mL or more, or 0.15 m 2 /mL or more, or 0.20 m 2 /mL or more, or 0.25 m 2 /mL or more, or It is 0.30 m 2 /mL or more, and although the upper limit is not particularly limited, it is usually 2.5 m 2 /mL or less, 2.2 m 2 /mL or less, or 2.0 m 2 /mL or less.
- the following ratio of [value ⁇ ]/[value ⁇ ] is 0.1 or more, or 0.2 or more, or 0.3 or more when the food pulverized product is measured by the following ⁇ method c>, or It is preferably 0.4 or more, or 0.5 or more.
- the upper limit is not particularly limited, but is usually 1 or less, 0.95 or less, or 0.90 or less.
- [Value ⁇ ] Viscosity at breakdown (cP) in the temperature increase stage (a1).
- [Value ⁇ ] Peak viscosity (cP) at the temperature increase stage (a1).
- a Rapid Visco Analyzer prepare 32 g of a 22% by mass composition pulverized water slurry, and use the Rapid Visco Analyzer to measure a measurement sample according to steps (a1) and (a2) below.
- (a1) A heating stage in which the measurement sample is heated from 50°C to 95°C at a heating rate of 6°C/min and held for 3 minutes.
- (a2) Temperature-lowering stage in which the temperature is lowered from 95°C to 50°C at a cooling rate of 6°C/min.
- the number of starch grain structures observed is 10 particles/mm 2 or more, or 20 particles/mm 2 or more, or 30 particles/mm 2 or more, or 40 particles/mm 2 or more.
- the upper limit is not particularly limited, but is, for example, 100,000 pieces/mm 2 or less, 50,000 pieces/mm 2 or less, or 10,000 pieces/mm 2 or less.
- a method for improving the aroma volatility of a puffed composition during storage at room temperature comprising the following steps (i) and (ii).
- (i) A step of preparing a dough composition containing starch derived from beans and/or millet that satisfies all of the following (1) to (4).
- Starch content is 3% by mass or more, or 5% by mass or more, or 10% by mass or more, or 12% by mass or more, or 15% by mass or more, or 18% by mass or more, or 20% by mass on a wet mass basis.
- the upper limit is not particularly limited, for example, it is usually 80% by mass or less, or 75% by mass or less, or 70% by mass or less.
- the moisture content on a dry basis is more than 50% by mass, or more than 55% by mass, or more than 60% by mass, or more than 63% by mass, or more than 65% by mass, or more than 68% by mass, or more than 70% by mass, or More than 73% by weight, or more than 75% by weight, or more than 77% by weight, or more than 80% by weight, or more than 82% by weight, or more than 85% by weight, and the upper limit is not limited, but for example It is usually 250% by mass or less, or 225% by mass or less, or 200% by mass or less, or 175% by mass or less, or 150% by mass or less.
- Dietary fiber content is 3.0 mass% or more, or 3.5 mass% or more, or 4.0 mass% or more, or 4.5 mass% or more, or 5.0 mass% or more on wet mass basis. , or 6.0% by mass or more, or 7.0% by mass or more, or 8.0% by mass or more, or 9.0% by mass or more, or 10.0% by mass or more, and the upper limit is not particularly limited, but , for example, usually 40% by mass or less, or 35% by mass or less, or 30% by mass or less, in terms of wet mass.
- the content of methionol is 0.1 ppb or more, or 1 ppb or more, or 2 ppb or more, or 5 ppb or more, or 10 ppb or more, or 15 ppb or more, or 20 ppb or more, or 25 ppb or more, or 30 ppb or more, or 35 ppb or more, or 40 ppb or more, and the upper limit is usually 50,000 ppb or less, especially 45,000 ppb or less, or 40,000 ppb or less, or 35,000 ppb or less, or 30,000 ppb or less, or 25,000 ppb or less, or 20,000 ppb or less, or 15,000 ppb or less, or 10,000 ppb or less. be.
- step (ii) a step of expanding the dough composition of step (i) by heat treatment, the value ⁇ /value ⁇ of the composition being 5% by mass or more, or 8% or more before and after the heat treatment; 10% or more, or 20% or more, or 30% or more, or 35% or more, or 40% or more, or 50% or more, or 80% or more, or 100% or more, or 140% or more, or 230% or more, or 300% or more, or 350% or more, or 400% or more, and the upper limit is not particularly limited, but for example, if the dry basis moisture content increases by 5000% or less, or 4500% or less, or 4000% or less, and the dry basis moisture content is 5 mass % or more, or 9 mass% or more, or 15 mass% or more, or 20 mass% or more, or 25 mass% or more, or 30 mass% or more, or 35 mass% or more, or 40 mass% or more, or 45 mass% or more.
- a puffing composition that satisfies all of the following (4) to (5) and can be stored at room temperature for one week or more. (4) The following (a) is satisfied when at least one composition frozen section A obtained under [Condition A] below is observed.
- the ratio of the weighted average area to the weighted average perimeter (weighted average area/weighted average perimeter) in void sites with an area of 10,000 ⁇ m or more relative to the cross-sectional image area of the composition is 100 or more, or 130 or more, or 180 or more or 250 or more, or 300 or more, or 320 or more, or 570 or more, or 600 or more, or 700 or more, or 800 or more, or 900 or more, or 1000 or more, or 1100 or more, or 1300 or more, or It is 1500 or more, or 1800 or more, or 2000 or more, and the upper limit is not particularly limited, but for example, it is usually 10000 or less, or 9000 or less, or 8000 or less, or 7000 or less, or 6000 or less.
- a frozen composition obtained by freezing the composition at ⁇ 25° C. is cut along a certain cutting plane A to obtain a frozen composition section A.
- the ratio of value ⁇ to the following value ⁇ is 0.3 or more, or 0.5 or more, or 1.0 or more, or 1.6 or more, or 1.9 or more, or 2.0 or more, or 2.2 or more, or 2.5 or more, or 2.8 or more, or 3.0 or more, or 3.1 or more, or 3.3 or more, or 4.0 or more, or 6 0 or more, or 10 or more, and the upper limit is not particularly limited, but is usually 5000 or less, or 4000 or less, or 3000 or less, or 2000 or less, or 1000 or less.
- a puffed composition containing starch derived from beans and/or cereals suppresses the powder odor derived from the powder of beans and grains, and retains the good aroma of the powder.
- An excellent leavening composition is provided.
- ” and “It can be normally 1% or more, or 5% or more, or 10% or more” refer to all numerical ranges obtained by arbitrarily combining the disclosed upper and lower limits, i.e., 1% to 70%, 1% to 67%, 1% to 65%, 1% to 63%, 1% to 61%, 1% to 59%, 5% to 70%, 5 % to 67%, 5% to 65%, 5% to 63%, 5% to 61%, 5% to 59%, 10% to 70%, 10% to 67%, 10% 65% or more, 10% or more and 63% or less, 10% or more and 61% or less, and 10% or more and 59% or less are all included in the scope of the present invention.
- wet mass conversion refers to the wet mass of the sample including moisture as the denominator. , represents the content ratio of the target component in the sample, which is calculated using the mass of the target component in the sample as the numerator.
- dry mass conversion refers to the dry mass of the sample excluding water as the denominator, Represents the content ratio of the target component in the sample, which is calculated using the mass of the target component in the sample as the numerator.
- bindery odor is an off-flavor generated from raw materials (beans, cereals, etc.). Specifically, it is a composite odor of fiber odor (an odor that gives an aged feeling like old paper) and the oxidized odor of oil and fat.
- One aspect of the present invention is a starch-containing leavening composition (hereinafter appropriately referred to as "the starch-containing leavened composition of the present invention", “the leavened composition of the present invention”, or simply “the composition of the present invention”). ) regarding.
- the term “expanded composition” means a composition having voids of a certain size or more inside the composition.
- Such puffed compositions can typically be produced by expanding a liquid or gas within the dough composition to increase its void volume, followed by cooling and hardening the composition.
- a leavening agent typically baking powder, which produces gas when heated, or sodium bicarbonate (baking soda), or ammonium bicarbonate) or gas produced by yeast fermentation is heated inside the dough composition. It can be manufactured by expanding the pore volume through treatment and then cooling and hardening the composition.
- the puffed composition produced by such a production method include foods such as bread or similar waffles (sometimes referred to as bread-like foods). Bread foods obtained by molding such a puffed composition into a desired shape are also included in the puffed composition of the present invention.
- the puffed composition of the present invention may be a fermented puffed composition or a fermented puffed dough composition produced by a production method including a fermentation process (especially a fermentation process using yeast), It may be a non-fermented puffed composition or a non-fermented puffed dough composition produced by a production method that does not include.
- the leavening composition of the present invention is a fermentation leavening composition
- such a fermentation leavening composition is used to prepare a mixture (for example, a dough composition) containing specific raw materials at a temperature within a predetermined temperature range (for example, 0.
- the puffed composition of the present invention may be an enzyme-treated composition produced by a production method including an enzyme treatment (preferably a cellulase, pectinase, or xylanase treatment), and the fermentation step and the enzyme treatment are combined.
- a fermented enzyme treatment composition obtained in combination may also be used.
- a pre-baked composition that is intended to be baked is referred to as a "dough composition”
- a dough composition that is puffed before baking is referred to as a "puffed dough composition”.
- various component compositions in the puffed composition of the present invention may be achieved at any stage of the production method. That is, it may be achieved before heat treatment in a predetermined temperature range, it may be achieved at a stage of heat treatment in a predetermined temperature range, or it may be achieved after heat treatment in a predetermined temperature range. Good too.
- the expanded composition of the present invention contains starch in a predetermined proportion or more in terms of wet mass.
- starch By containing starch in a predetermined proportion or more, the puffing composition of the present invention can easily exhibit its effects sufficiently.
- the principle is unknown, it is thought that when the ratio is equal to or higher than a predetermined ratio, methionol is retained in the starch network, making it easier to suppress powder odor.
- methionol is retained in these voids, making it easier to suppress powdery odor and retain a good aroma. It will be done.
- the starch content of the entire expanded composition of the present invention can be, for example, in the range of 3% by mass or more and 80% by mass or less in terms of wet mass. More specifically, the lower limit of the starch content is usually 3% by mass or more in terms of wet mass. Among them, 5% by mass or more, or 10% by mass or more, or 15% by mass or more, or 20% by mass or more, or 25% by mass or more, or 28% by mass or more, or 30% by mass or more, or 32% by mass or more, or 35% by mass or more. It is preferable to set it as mass % or more.
- the upper limit is not particularly limited, but can be, for example, usually 80% by mass or less, 75% by mass or less, or 70% by mass or less.
- the origin of the starch in the puffed composition of the present invention is not particularly limited. Examples include those of plant origin and those of animal origin.
- the puffed composition of the present invention contains at least starch derived from beans and/or starch derived from millet.
- the ratio of the total content of starch derived from beans and/or millet (preferably pulse starch content) to the total starch content of the puffed composition of the present invention is not limited, but For example, it can be in the range of 10% by mass or more and 100% by mass or less.
- the lower limit of the ratio is, for example, 10% by mass or more, or 20% by mass or more, or 30% by mass or more, or 40% by mass or more, or 50% by mass or more, or 60% by mass or more, or 70% by mass. % or more, or 80% or more by mass, or 90% or more by mass.
- the upper limit of the ratio is not particularly limited, but can usually be 100% by mass or 100% by mass or less.
- the starch derived from beans those derived from mung beans are preferred, those derived from peas are particularly preferred, and those derived from yellow peas are most preferred.
- starches derived from cereals those derived from quinoa are preferred, those derived from oats are preferred, those derived from corn are preferred, and those derived from millet are particularly preferred. Moreover, it is preferable that these starches are contained in beans and/or cereals. Further, the ratio of the starch content derived from beans to the total starch content of the entire composition may satisfy the above ratio, the ratio of the starch content derived from millet to the total starch content of the entire composition may satisfy the above ratio, and the starch content derived from beans may satisfy the above ratio. It is preferable that the total of starch derived from grains and grains satisfies the above requirements. Legumes and cereals will be discussed later.
- the starch in the puffed composition of the present invention may be blended into the composition as an isolated pure product, but at least the starch derived from beans and/or the starch derived from millet It is preferable that the compound be blended into the composition in a state where it is contained in Specifically, the total starch content blended in beans and/or cereals (preferably blended in legumes) relative to the total starch content of the entire puffed composition
- the ratio of starch content (starch content) is usually 0% by mass or more, but can be in the range of 10% by mass or more, and usually 100% by mass or less.
- the lower limit of the ratio is usually 0% by mass or more, but especially 10% by mass or more, or 20% by mass or more, or 30% by mass or more, or 40% by mass or more, or 50% by mass or more, or 60% by mass or more, or 70% by mass or more, or 80% by mass or more, or 90% by mass or more.
- the upper limit of the ratio is not particularly limited, but can be usually 100% by mass or 100% by mass or less.
- the ratio of the starch content blended in the state of being contained in beans to the total starch content of the entire composition may satisfy the above ratio, and the starch content blended in the state of being contained in cereals may satisfy the above ratio.
- the content ratio may satisfy the above ratio, or the starch content ratio blended in beans and cereals may satisfy the above ratio.
- the starch content in the puffed composition is determined in accordance with the Japanese Food Standard Table of Food Composition 2015 Edition (7th Edition) and in accordance with the method of AOAC996.11, with 80% ethanol extraction treatment to determine the starch content, which affects the measured value. Measured by removing carbohydrates (glucose, maltose, maltodextrin, etc.).
- the total content of starch derived from rice, wheat, and/or barley is preferably within a predetermined range.
- the ratio of the total content of starch derived from rice, wheat, and barley (preferably wheat and barley) to the total starch content of the entire puffed composition is, for example, 0% by mass or more and 20% by mass. It can be in the following range. More specifically, the upper limit of the ratio is usually 20% by mass or less, or 15% by mass or less, or 10% by mass or less, or 9% by mass or less, or 8% by mass or less, or 7% by mass or less, or 6% by mass.
- the content is less than 1 ppm, which is the lower limit of the method, or that it is not contained.
- the lower limit of the ratio is not particularly limited, but can usually be 0% by mass or 0% by mass or more.
- the puffed composition of the present invention is characterized in that the moisture content on a dry basis exceeds a predetermined percentage.
- the swelling composition of the present invention can easily exhibit its effects sufficiently.
- the principle behind this is unclear, it is thought that the distribution of water throughout the composition promotes the formation of a starch network, making it easier to form voids with a specific shape, and making it easier to suppress powdery odor. Further, it is preferable because the elasticity of the composition is improved.
- the moisture content on a dry basis of the puffed composition of the present invention can be in the range of, for example, 0% by mass or more and less than 150% by mass.
- the upper limit of the moisture content on a dry basis of the swelling composition of the present invention is usually less than 150% by mass, especially less than 140% by mass, or less than 130% by mass, or less than 120% by mass, or 110% by mass. less than 100% by weight, or less than 90% by weight, or less than 80% by weight, or less than 70% by weight, or less than 60% by weight, or less than 50% by weight, or less than 40% by weight, or 30% by weight It may be less than 26% by weight, or less than 21% by weight, or less than 16% by weight, or less than 10% by weight.
- the lower limit of the moisture content on a dry basis in the expanded composition of the present invention is not limited, but from the viewpoint of industrial production efficiency, for example, 0% by mass or more, or 0.5% by mass or more, Alternatively, it can be 1% by mass or more, 2% by mass or more, or 5% by mass or more.
- the moisture content on a dry basis in the puffed composition of the present invention may be derived from various components of the composition, but may also be derived from added water. Further, when the dry basis moisture content contained in the dough composition before processing is high, a step of adjusting to the above-mentioned value by employing a drying treatment or the like can be adopted.
- dry basis moisture content means the ratio of the total amount of water derived from the raw material of the puffed composition of the present invention and the amount of separately added water to the total amount of solid content.
- the numerical value is measured by heating the food to 90°C using a vacuum heat drying method in accordance with the 2015 edition (7th edition) of the Japanese Food Standard Table of Food Composition. Specifically, an appropriate amount of sample is taken into a scale container (W 0 ) that has a constant weight in advance, weighed (W 1 ), and then heated under reduced pressure electricity at a predetermined temperature (more specifically, 90°C) at normal pressure.
- the content of dietary fiber in particular, but not limited to, preferably insoluble dietary fiber
- the puffed composition of the present invention can easily exhibit its effects sufficiently.
- the principle is unknown, it is thought that when the ratio is at least a predetermined ratio, dietary fiber supports the starch network, methionol is retained in the starch network, and flour odor is easily suppressed.
- the dietary fiber content of the puffed composition of the present invention has a lower limit of usually 3.0% by mass or more, and an upper limit of less than 40% by mass, for example, although the upper limit is not particularly limited, in terms of wet mass. . More specifically, the lower limit is usually 3.0% by mass or more in terms of wet mass, but especially 3.5% by mass or more, or 4.0% by mass or more, or 4.5% by mass or more, or 5% by mass or more.
- the insoluble dietary fiber content in the composition may satisfy the above proportion, the soluble dietary fiber content may satisfy the above proportion, and the soluble dietary fiber and insoluble dietary fiber may satisfy the above proportion. Good too.
- dietary fiber content which is the sum of soluble dietary fiber content and insoluble dietary fiber content
- total dietary fiber amount which is the sum of soluble dietary fiber content and insoluble dietary fiber content
- insoluble dietary fiber please refer to the Japanese Food Standard Table 2015 Edition (7th Edition). Measured using the Prosky modified method according to the revised version.
- the above-mentioned provisions regarding dietary fiber are also satisfied for soluble dietary fiber and/or insoluble dietary fiber. That is, the content of soluble dietary fiber and/or insoluble dietary fiber in the composition of the present invention is usually 3.0% by mass or more in terms of wet mass, and the upper limit is not particularly limited, but for example, less than 40% by mass. It can be a range. More specifically, the lower limit is usually 3.0% by mass or more in terms of wet mass, but especially 3.5% by mass or more, or 4.0% by mass or more, or 4.5% by mass or more, or 5% by mass or more.
- the insoluble dietary fiber content in the composition may satisfy the above proportion, the soluble dietary fiber content may satisfy the above proportion, and the soluble dietary fiber and insoluble dietary fiber may satisfy the above proportion. Good too.
- the origin of the dietary fiber (in particular, but not limited to, preferably insoluble dietary fiber) contained in the puffed composition of the present invention is not particularly limited, and can be derived from various sources such as edible plants containing dietary fiber. It may be derived from natural materials or may be synthetic. When using dietary fiber derived from natural materials, the dietary fiber contained in various materials may be isolated and purified, but the material containing such dietary fiber may also be used as is. is preferably dietary fiber contained in various materials (particularly beans and/or cereals). For example, those derived from cereals (particularly from cereals), those derived from beans, those derived from potatoes, those derived from vegetables, those derived from seeds, those derived from fruits, etc. can be used.
- dietary fibers derived from beans and/or millet are preferred, and those derived from beans are more preferred.
- dietary fibers derived from beans those derived from mung beans are preferred, those derived from peas are particularly preferred, and those derived from yellow peas are most preferred.
- those derived from cereals those derived from oats are preferred, those derived from quinoa are preferred, and those derived from millet are particularly preferred.
- the ratio of the total content of legume-derived dietary fiber and/or millet-derived dietary fiber (preferably legume dietary fiber content) to the total dietary fiber content of the entire composition is usually 0% by mass or more. However, it is preferably in the range of 5% by mass or more, and usually 100% by mass or less. More specifically, the lower limit of the ratio is usually 0% by mass or more, but especially 5% by mass or more, or 10% by mass or more, or 15% by mass or more, or 20% by mass or more, or 25% by mass or more, or 30% by mass or more, or 40% by mass or more, or 50% by mass or more, or 60% by mass or more, or 70% by mass or more, or 80% by mass or more, or 90% by mass or more.
- the upper limit of the ratio is not particularly limited, but can be usually 100% by mass or 100% by mass or less.
- the dietary fiber is derived from beans, it may be used with or without the seed coat, but it is preferable to use beans with the seed coat because they can contain more dietary fiber.
- cereals may be used with or without bran, it is preferable to use cereals with bran because they can contain more dietary fiber.
- the ratio of the dietary fiber content derived from legumes to the total dietary fiber content of the entire composition may satisfy the above ratio, and the ratio of the dietary fiber content derived from millet may satisfy the above ratio, It is preferable that the total amount of dietary fiber derived from beans and cereals satisfies the above requirements.
- the puffed composition of the present invention preferably contains a certain proportion or more of dietary fiber derived from psyllium husk. It is preferable to contain a certain proportion or more of psyllium seed coat because it has physical properties that make it easy to swell. Specifically, the ratio of the dietary fiber content derived from psyllium seed coat to the total dietary fiber content of the entire composition is usually 0% by mass or more, especially 5% by mass or more, and usually 100% by mass or less. It can be a range.
- the lower limit of the ratio is usually 0% by mass or more, but especially 1% by mass or more, or 2% by mass or more, or 3% by mass or more, or 4% by mass or more, or 5% by mass or more, or 8% by mass or more, or 10% by mass or more, or 15% by mass or more, or 20% by mass or more, or 25% by mass or more, or 30% by mass or more, or 40% by mass or more, or 50% by mass or more, or 60 It is preferably at least 70% by mass, at least 80% by mass, or at least 90% by mass.
- the upper limit is not particularly limited, but can usually be 100% by mass or less, 90% by mass or less, or 80% by mass or less.
- the dietary fiber (in particular, but not limited to, preferably insoluble dietary fiber) in the puffed composition of the present invention may be blended into the composition as an isolated pure product. It is preferable that the composition be blended with beans and/or cereals. Specifically, the ratio of the dietary fiber content contained in beans and/or cereals (preferably beans) to the total dietary fiber content of the entire composition is usually 0% by mass or more. However, it can be in the range of 10% by mass or more, and usually 100% by mass or less.
- the lower limit of the ratio is usually 0% by mass or more, but especially 10% by mass or more, or 20% by mass or more, or 30% by mass or more, or 40% by mass or more, or 50% by mass or more, or 60% by mass or more, or 70% by mass or more, or 80% by mass or more, or 90% by mass or more.
- the upper limit is not particularly limited, but can be usually 100% by mass or less than 100% by mass.
- the ratio of the dietary fiber content contained in beans and/or cereals (preferably beans) to the total dietary fiber content of the entire puffed composition of the present invention satisfies the above requirements. It is preferable that the dietary fiber is an insoluble dietary fiber, and the above-mentioned provisions are preferably satisfied.
- the composition of the dietary fiber contained in the puffed composition of the present invention is not particularly limited. However, if the ratio of lignin (especially acid-soluble lignin) to the total dietary fiber (particularly the total insoluble dietary fiber) is above a certain value, voids having a specific shape are more likely to be obtained. Specifically, the ratio of lignin (particularly acid-soluble lignin) to the total dietary fiber can be, for example, in the range of 5% by mass or more and 100% by mass or less in terms of wet mass. More specifically, it is usually 5% by mass or more, preferably 10% by mass or more, or 30% by mass or more.
- raw materials containing both insoluble and soluble dietary fibers such as oats (about 30% of dietary fiber is soluble dietary fiber), may be used.
- the content ratio of soluble dietary fiber in terms of wet mass relative to the content in terms of wet mass of dietary fiber can be in the range of, for example, 5% by mass or more and 70% by mass or less. More specifically, the lower limit can be 5% by mass or more, 10% by mass or more, 15% by mass or more, 20% by mass or more, 25% by mass or more, or 30% by mass or more.
- the upper limit is not particularly limited, it can usually be 70% by mass or less, 65% by mass or less, or 60% by mass or less.
- soluble dietary fiber-containing foodstuffs may be used in the composition so as to satisfy the above provisions, and in step (i) in producing the puffed composition. It may be used so as to satisfy the above provisions.
- the puffed composition or fermented puffed dough composition of the present invention is useful because it provides a puffed composition with good extensibility even when the content of insoluble dietary fiber is high. Although the cause is not clear, it is possible that the insoluble dietary fiber in the puffed composition interacts with starch and protein to form a network structure, thereby improving the physical properties of the puffed composition.
- the swelling composition of the present invention preferably contains protein in a predetermined proportion or more in terms of wet mass.
- the puffed composition of the present invention has improved elasticity and/or extensibility, and the effects of the present invention can be easily obtained, which is preferable.
- the aggregated structure thought to be composed of starch and protein in the puffed composition develops into a desired shape and size, and dietary fiber (preferably insoluble dietary fiber) develops into that shape and size. It is possible that the effects of the present invention are produced by forming a completely different structure from the conventionally known protein networks including gluten due to the interaction of supporting the development of gluten.
- the protein content of the swelling composition of the present invention is usually 0% by mass or more, in terms of wet mass, but preferably 1.0% by mass or more, and for example, 40% by mass or less. is preferred. More specifically, the lower limit is usually 0% by mass or more, but especially 1.0% by mass or more, 2.0% by mass or more, 3.0% by mass or more, or 4.0% by mass or more, or 5.0% by mass or more, or 6.0% by mass or more, or 7.0% by mass or more, or 8.0% by mass or more, or 9.0% by mass or more, or 10% by mass or more, or 11% by mass.
- the upper limit is not particularly limited, but can be, for example, usually 40% by mass or less, 30% by mass or less, 25% by mass or less, or 20% by mass or less.
- the protein content of the present invention may be such that the protein content derived from beans satisfies the above ratio, the protein content derived from millet may satisfy the above ratio, and the total of the protein derived from beans and the protein derived from millet satisfies the above specified ratio. It is preferable to satisfy the following.
- the origin of the protein in the puffed composition of the present invention is not particularly limited. Examples include those derived from plants and those derived from animals, but proteins derived from beans and/or cereals are preferred.
- the ratio of the total protein content derived from beans and/or cereals (preferably the protein content derived from beans) to the total protein content of the entire composition is usually 0% by mass or more. Among them, it is preferably in the range of 10% by mass or more, and usually 100% by mass or less. More specifically, the lower limit is usually 0% by mass or more, but especially 10% by mass or more, or 20% by mass or more, or 30% by mass or more, or 40% by mass or more, or 50% by mass or more, or 60% by mass or more.
- the upper limit is not particularly limited, but can be usually 100% by mass or less than 100% by mass.
- the protein derived from beans is not limited, but for example, proteins derived from mung beans are preferred, those derived from peas are preferred, and those derived from yellow peas are most preferred.
- the protein derived from millet is not limited, for example, millet-derived protein or oat-derived protein is preferred, and millet-derived protein is most preferred.
- the protein content of the present invention may be such that the protein content derived from beans satisfies the above ratio, the protein content derived from millet grains may satisfy the above ratio, and the total of the proteins derived from beans and grains satisfies the above ratio. It is preferable to satisfy the following.
- the protein in the puffed composition of the present invention may be blended into the composition as an isolated pure product, but it may be blended into the composition in a state contained in beans and/or cereals.
- the total protein content blended in beans and/or cereals preferably protein blended in legumes
- the ratio of content is usually 0% by mass or more, it is preferably in the range of 10% by mass or more and usually 100% by mass or less. More specifically, the lower limit is usually 0% by mass or more, but especially 10% by mass or more, or 20% by mass or more, or 30% by mass or more, or 40% by mass or more, or 50% by mass or more, or 60% by mass or more.
- the upper limit is not particularly limited, but can be usually 100% by mass or less than 100% by mass.
- the ratio of the protein content contained in legumes to the total protein content of the entire composition may satisfy the above ratio, and the protein content contained in cereals may satisfy the above ratio.
- the content ratio may satisfy the above ratio, or the protein content ratio blended in the state of being contained in beans and cereals may satisfy the above ratio.
- the puffed composition of the present invention has low solubility of the protein contained therein, which gives the composition the unique pull and viscoelasticity of puffed foods while giving it a texture that is easy to chew. This is more preferable because it allows Although the principle behind this is unknown, it is thought that insolubilized proteins affect the texture of starch. Specifically, it is preferable that the PDI (protein dispersibility index) value of the puffed composition of the present invention is, for example, 0% by mass or more and less than 55% by mass.
- the upper limit of the PDI value is usually less than 55% by mass, or less than 50% by mass, or less than 45% by mass, or less than 40% by mass, or less than 35% by mass, or less than 30% by mass, or 25% by mass. or less than 20% by weight, or less than 15% by weight, or less than 10% by weight.
- the lower limit of the PDI value is not particularly limited, but can usually be 0% by mass or more, 1% by mass or more, or 2% by mass or more.
- the PDI (protein dispersibility index) value is an index expressing the solubility of proteins, and is calculated as the percentage of water-soluble nitrogen relative to the total nitrogen ratio of the entire composition (water-soluble nitrogen ratio/total nitrogen ratio of the entire composition) according to a standard method. It can be determined as ratio x 100 (%). Specifically, 20 times the amount of water was added to the measurement sample, and the sample was crushed (pulverized for 10 minutes at 8500 rpm using Microtech Nichion Homogenizer NS-310E3), and the total nitrogen content of the resulting crushed solution was The ratio multiplied by 20 is determined as the total nitrogen percentage of the entire composition.
- the crushing solution is centrifuged (3000G for 10 minutes), and the total nitrogen percentage of the resulting supernatant multiplied by 20 is measured as the water-soluble nitrogen percentage to calculate the PDI value in the composition. be able to.
- the total nitrogen ratio is measured using the combustion method (improved Dumas method) specified in the Food Labeling Act (“Food Labeling Standards” (Eating Table No. 139, March 30, 2015)).
- the protein in the puffed composition of the present invention is a protein that has been subjected to some kind of processing (for example, ultrasonic treatment, shear kneading treatment, heat treatment, etc.) rather than natural protein (processed protein). It is preferable to use By using the processed protein, the expanded composition of the present invention may have improved elasticity and/or extensibility, and may also become easier to obtain the effects of the present invention. As such a processed protein, it is particularly preferable to use one that has been processed until part or all of the protein is denatured.
- the denaturation treatment examples include heat treatment and electrical treatment, but specifically, the protein is heated until it is thermally denatured (for example, heated at a temperature of 60°C or higher, 70°C or higher, or 80°C or higher). It is preferable that the protein is .
- the processed protein cross-links components such as starch, and the aggregated structure, which is thought to be composed of starch and protein in the puffed composition, develops into a desirable shape and size. may be contributing to.
- Such processed proteins are not particularly limited, but isolated pure products may be processed and incorporated into the composition, but processed proteins may be processed while being contained in beans and/or cereals. , is preferably blended into the composition.
- starch that has a low degree of processing to the extent that a certain percentage or more of starch granules remain, whereas for protein, it is preferable to use one that has been processed to a certain degree or higher (for example, at 60°C or higher, or at 70°C). It is preferable to use a material that has been subjected to heat denaturation (at a temperature of 80°C or higher).
- the ratio of the total content of processed proteins derived from beans and/or millet (preferably processed proteins derived from beans) to the total protein content of the entire composition is usually 0% by mass or more. Among them, it is preferably in the range of 10% by mass or more, and usually 100% by mass or less.
- the lower limit is usually 0% by mass or more, but especially 10% by mass or more, or 20% by mass or more, or 30% by mass or more, or 40% by mass or more, or 50% by mass or more, or 60% by mass or more. It is preferably at least 70% by mass, at least 80% by mass, or at least 90% by mass.
- the upper limit is not particularly limited, but can be usually 100% by mass or less than 100% by mass.
- the processed protein is subjected to some processing treatment while contained in beans and/or cereals (preferably in a state contained in beans). It may be something like that.
- the ratio of the total content of protein processed in beans and/or cereals (preferably in beans) to the total protein content of the entire composition is usually The content is preferably 0% by mass or more, but preferably 10% by mass or more, and usually 100% by mass or less. More specifically, the lower limit is usually 0% by mass or more, but especially 10% by mass or more, or 20% by mass or more, or 30% by mass or more, or 40% by mass or more, or 50% by mass or more, or 60% by mass or more.
- the processed protein content in the puffed composition of the present invention may be such that the processed protein content derived from beans and/or millet satisfies the above ratio, and the processed protein content in the state of being contained in beans and/or millet The content may satisfy the above ratio.
- the isolated pure product may be processed alone, or the protein-containing food may be processed, but as described below,
- starch it is preferable to use one with a low degree of processing so that a certain proportion or more of starch granules remain, so it is convenient to process the isolated pure product alone.
- proteins derived from beans are isolated, processed, and then mixed with edible plants that have been separately subjected to micronization treatment.
- the starch and protein in the puffed composition of the present invention are usually 50% by mass or more, or 60% by mass or more, or 70% by mass or more, or 80% by mass or more, or 90% by mass or more, respectively. It is preferable that at least 100% by mass of both are derived from beans and/or millet, more preferably derived from the same type of legumes and/or millet, and the same individual legumes and/or millet. More preferably, it originates from.
- the protein and starch in the puffed composition of the present invention are usually 50% by mass or more, or 60% by mass or more, or 70% by mass or more, or 80% by mass or more, or 90% by mass or more, respectively. It is preferable that at least 100% by mass of the above components be contained in edible plants (preferably, but not limited to, beans and/or cereals).
- the protein content in the puffed composition is determined by the combustion method (improved Dumas) specified in the Food Labeling Act ("Food Labeling Standards” (Eating Table No. 139, March 30, 2015)). Measurement is performed by multiplying the total nitrogen ratio measured using the "Nitrogen-Protein Conversion Factor" using the "Nitrogen-Protein Conversion Factor”.
- the type of beans used is not particularly limited.
- peas especially yellow peas, white peas, etc.
- green beans Ingen
- kidney beans red beans
- white beans black beans
- quail beans quail beans
- tiger beans lima beans, safflower beans, pigeon peas, mung beans, cowpeas, adzuki beans, fava beans, soybeans, chickpeas, lentils, flounder beans, blue peas, purple-flowered beans, lentils, peanuts, lupine beans, grass peas, carob, carob
- black bean coffee beans, cacao beans, and Mexican spring beans.
- the starch content of the beans used in the puffed composition of the present invention is preferably at least a predetermined value.
- the starch content of the beans is, for example, in the range of 3% by mass or more and 80% by mass or less in terms of wet mass. More specifically, the lower limit is usually preferably 3% by mass or more. Among these, it can be 5% by mass or more, or 10% by mass or more, or 12% by mass or more, or 15% by mass or more, or 18% by mass or more, or 20% by mass or more.
- the upper limit is not particularly limited, but can be, for example, usually 80% by mass or less, 75% by mass or less, or 70% by mass or less.
- immature seeds are It is preferable to use mature legumes (for example, green peas, which are immature seeds of peas, and edamame, which are immature seeds of soybeans). Furthermore, for the same reason, it is preferable to use beans whose dry weight moisture content is below a predetermined value as they mature.
- the dry basis water content of the beans used in the puffed composition of the present invention is preferably in the range of, for example, 0% by mass or more and less than 15% by mass. More specifically, the upper limit is usually less than 15% by mass, particularly preferably less than 13% by mass, or less than 11% by mass, or less than 10% by mass.
- the lower limit of the moisture content on a dry basis of such beans is not particularly limited, but it is usually preferably 0% by mass or more, or 0.01% by mass or more.
- “cereals” generally refers to cereals other than the main cereals such as rice, wheat, and barley, and is a concept that includes so-called pseudo-cereals (Chopodiaceae, Amaranthaceae) other than grasses. be.
- the types of cereals used are not limited, but examples include one or more types selected from Poaceae, Chenopodiaceae, and Amaranthaceae. It is preferable that the grains are cereals of the genus Poaceae, and more preferable that they are cereals of the Poaceae family.
- the cereals do not substantially contain gluten (specifically, the gluten content is less than 10 mass ppm), and it is more preferable that the cereals do not contain gluten.
- the starch content of the cereals used in the puffed composition of the present invention is preferably at least a predetermined value. Specifically, it is preferably in the range of, for example, 3% by mass or more and 80% by mass or less in terms of wet mass. More specifically, the lower limit is usually 3% by mass or more. Among these, it can be 5% by mass or more, or 10% by mass or more, or 12% by mass or more, or 15% by mass or more, or 18% by mass or more, or 20% by mass or more.
- the upper limit is not particularly limited, but can be, for example, usually 80% by mass or less, 75% by mass or less, or 70% by mass or less.
- the grains have a moisture content on a dry basis of a predetermined value or less. More specifically, the dry basis moisture content of the cereals used in the puffed composition of the present invention is preferably in the range of, for example, 0% by mass or more and less than 15% by mass. More specifically, the upper limit is usually less than 15% by mass, or less than 13% by mass, or less than 11% by mass, or preferably less than 10% by mass. On the other hand, the lower limit of the moisture content on a dry basis of such cereals is not particularly limited, but it is usually preferably 0% by mass or more, or 0.01% by mass or more.
- ⁇ Content of beans and/or grains When using legumes in the puffed composition of the present invention, the legume content in the puffed composition of the present invention is not limited, but should be, for example, in the range of 1% by mass or more and 100% by mass or less in terms of wet mass. is preferred.
- the lower limit is usually 1 mass % or more, especially 3 mass % or more, or 5 mass % or more, or 8 mass % or more, or 10 mass % or more, or 15 mass % or more, or 20 mass % or more, or 25% by mass or more, or 30% by mass or more, or 35% by mass or more, or 40% by mass or more, or 45% by mass or more, or 50% by mass or more, or 55% by mass or more, or 60% by mass or more, or 65 It is preferable that the content is at least 70 mass%, or at least 75 mass%, or at least 80 mass%, or at least 85 mass%, or at least 90 mass%, or at least 95 mass%.
- the upper limit is not particularly limited, but can be usually 100% by mass or less than 100% by mass.
- the millet content in the puffed composition of the present invention is not limited, but is, for example, 1% by mass or more and 100% by mass or less in terms of wet mass. It is preferable to set it as a range.
- the lower limit is usually 1 mass % or more, especially 3 mass % or more, or 5 mass % or more, or 8 mass % or more, or 10 mass % or more, or 15 mass % or more, or 20 mass % or more, or 25% by mass or more, or 30% by mass or more, or 35% by mass or more, or 40% by mass or more, or 45% by mass or more, or 50% by mass or more, or 55% by mass or more, or 60% by mass or more, or 65 It is preferable that the content is at least 70 mass%, or at least 75 mass%, or at least 80 mass%, or at least 85 mass%, or at least 90 mass%, or at least 95 mass%.
- the upper limit is not particularly limited, but can be usually 100% by mass or 100% by mass or less.
- the total content of beans and/or millet, preferably the content of beans and millet, in the puffed composition of the present invention is not limited. However, it is preferably in the range of, for example, 1% by mass or more and 100% by mass or less in terms of wet mass.
- the lower limit is usually 1 mass % or more, especially 3 mass % or more, or 5 mass % or more, or 8 mass % or more, or 10 mass % or more, or 15 mass % or more, or 20 mass % or more, or 25% by mass or more, or 30% by mass or more, or 35% by mass or more, or 40% by mass or more, or 45% by mass or more, or 50% by mass or more, or 55% by mass or more, or 60% by mass or more, or 65 It is preferable that the content is at least 70 mass%, or at least 75 mass%, or at least 80 mass%, or at least 85 mass%, or at least 90 mass%, or at least 95 mass%.
- the upper limit is not particularly limited, but can be usually 100% by mass or less than 100% by mass.
- ⁇ Particle size of beans and/or cereals When using beans and/or millet in the puffed composition of the present invention, it is preferable to use powdered beans and/or millet. Specifically, the particle size d90 and/or d50 after ultrasonication is It is preferable to use pulse powder and/or millet powder each having a predetermined value or less.
- the particle diameter d90 of the pulse powder and/or the millet powder after ultrasonic treatment is preferably in the range of, for example, 0.3 ⁇ m or more and less than 500 ⁇ m. More specifically, the upper limit is usually less than 500 ⁇ m, or preferably 450 ⁇ m or less, especially 400 ⁇ m or less, or 350 ⁇ m or less, or 300 ⁇ m or less, or 275 ⁇ m or less, or 250 ⁇ m or less, or 225 ⁇ m or less, or 200 ⁇ m or less, or 175 ⁇ m or less.
- the lower limit is not particularly limited, but can be generally 0.3 ⁇ m or more, 1 ⁇ m or more, 5 ⁇ m or more, 8 ⁇ m or more, 10 ⁇ m or more, or 15 ⁇ m or more.
- the particle diameter d50 of the pulse powder and/or millet powder after ultrasonication is preferably in the range of, for example, 0.3 ⁇ m or more and less than 500 ⁇ m. More specifically, the upper limit is usually less than 500 ⁇ m, or preferably 450 ⁇ m or less, especially 400 ⁇ m or less, or 350 ⁇ m or less, or 300 ⁇ m or less, or 250 ⁇ m or less, or 200 ⁇ m or less, or 150 ⁇ m or less, or 100 ⁇ m or less, or 90 ⁇ m or less. , or 80 ⁇ m or less, or 70 ⁇ m or less, or 60 ⁇ m or less, or 50 ⁇ m or less.
- the lower limit is not particularly limited, but can be generally 0.3 ⁇ m or more, 1 ⁇ m or more, 5 ⁇ m or more, 8 ⁇ m or more, or 10 ⁇ m or more.
- the surface of the composition may become non-uniform, so it is preferable to use powdered beans and/or cereals, preferably beans, with a size below the above-mentioned certain value.
- the powdered legumes and/or powdered millet are bound together while maintaining their shape in the final puffed composition. It may be a composition in which the pulse powder and/or the millet powder in the dough composition are melted and mixed together in the puffed composition during processing.
- the puffed composition of the present invention preferably contains localized portions of dietary fiber (ie, the sum of soluble dietary fiber and insoluble dietary fiber) of legumes and/or millet.
- the ratio of the dietary fiber localized parts of beans and/or cereals (for example, the seed coat of beans, the bran of cereals, etc.) to the total mass of the entire puffed composition is, for example, 0 on a wet mass basis.
- the content is preferably .1% by mass or more and 20% by mass or less. More specifically, the lower limit is usually preferably 0.1% by mass or more.
- the upper limit is usually not limited, but can be, for example, usually 20% by mass or less, 15% by mass or less, 10% by mass or less, 7.5% by mass or less, or 5.0% by mass or less.
- the puffed composition of the present invention more preferably contains a localized portion of dietary fiber (the sum of soluble dietary fiber and insoluble dietary fiber) of an edible plant in addition to the edible portion of beans and/or cereals. .
- the total content of edible parts of beans and/or millet and dietary fiber localized parts of edible plants in the puffed food composition of the present invention preferably edible parts of beans and dietary fiber of edible plants.
- the total content of the localized parts, particularly the total content of the edible parts of the legumes and the dietary fiber localized parts of the legumes is preferably, for example, 1% by mass or more and 95% by mass or less. More specifically, the lower limit is 1% by mass or more in terms of wet mass.
- the upper limit of the content is not particularly limited, but can be generally 95% by mass or less, or 93% by mass or less, preferably 90% by mass or less.
- the edible plant contains at least one of the seed coat of beans, the seed coat of plantain, or the bran of millet in a predetermined proportion together with the edible portion as the localized portion of dietary fiber in the same category.
- Contains both the edible part and the dietary fiber localized area i.e. contains both the seed coat of beans as the edible part of beans and the dietary fiber localized area, or the edible part and the dietary fiber localized area of millet
- the bran portion is also contained in the bran portion.
- the dietary fiber localized part of beans and/or millet may be contained by using legumes and/or millet containing the part, or by separately using the part separated from beans and/or millet.
- the dietary fiber localization site may be an insoluble dietary fiber localization site, and the total content of the edible parts of beans and/or millet and the insoluble dietary fiber localization site of edible plants is the above ratio. It is preferable. Further, it is more preferable to contain both the edible part of beans and/or millet and the localized dietary fiber part of the edible plant in the form of finely divided beans and/or millet.
- the dietary fiber localization site may be an insoluble dietary fiber localization site that satisfies the above regulations. Further, the dietary fiber localization site may be at least the psyllium seed coat, which has been further subjected to enzyme treatment (for example, cellulase treatment, xylanase treatment, and/or pectinase treatment, etc.) as described below. Good too.
- enzyme treatment for example, cellulase treatment, xylanase treatment, and/or pectinase treatment, etc.
- the seed coat of the legumes is used as the dietary fiber localized site (more specifically, the insoluble dietary fiber localized site) in the above ratio.
- the seed coat (sometimes referred to as plantain seed coat or psyllium husk) of Psyllium husk, which is a wild plant that is usually used as an edible plant, is used to extract the dietary fiber localized area (more specifically, the soluble dietary fiber and insoluble dietary fiber localized area). It is also preferable to contain it in the above ratio as part) because it has physical properties that make it easy to swell in step (ii) of the production method described below.
- the plantain seed coat has been subjected to the enzymatic treatment described below (specifically, preferably treated with cellulase and/or pectinase and/or xylanase, particularly preferably treated with at least pectinase or xylanase), It is preferable to contain it in the above ratio. This is preferable because the ratio of the weighted average area to the weighted average perimeter of the voids inside the composition (weighted average area/weighted average perimeter), which will be described later, is within a predetermined range. Further, it is preferable to contain both the seed coat of beans and the seed coat of plantain (particularly the seed coat of plantain in an enzyme-treated state), and it is preferable that the total content is in the above-mentioned ratio.
- the puffed composition of the present invention preferably contains an enzyme-treated dietary fiber localized site as the dietary fiber localized site of beans and/or millet.
- Enzyme treatment includes, but is not limited to, treatment with one or more enzymes selected from cellulase, pectinase, and xylanase. Among these, it is preferable to treat the dietary fiber localized site using at least pectinase and/or xylanase. Furthermore, when treating with pectinase, it is preferable to use pectinase and cellulase together to treat the dietary fiber localized site.
- any enzyme can be used as long as it has cellulolytic enzyme activity; for example, Cellulase T "Amano” 4 manufactured by Amano Enzyme Co., Ltd., Cellulase A “Amano” 3 manufactured by Amano Enzyme Co., Ltd. can be used.
- the pectinase any enzyme can be used as long as it has pectin degrading enzyme activity, and for example, pectinase G "Amano” manufactured by Amano Enzyme Co., Ltd. (“Pectinase” in Table 3 below) can be used.
- any enzyme can be used as long as it has xylan degrading enzyme activity, but for example, hemicellulase "Amano" 90 (xylanase) manufactured by Amano Enzyme Co., Ltd. ("xylanase” in Table 3 below) is used. be able to.
- cellulase, pectinase, and xylanase are not limited to these specific examples, and any other enzymes can be used as long as they have the respective substrate decomposition characteristics.
- a mixture of enzymes having the activity of decomposing each of the substrates may be used, but it is also possible to use a mixture of enzymes that have the activity of degrading each of the two or more substrates.
- a mixture of pectinase and xylanase may be used, or an enzyme having both pectinase activity and xylanase activity may be used.
- the puffed composition of the present invention may contain the dietary fiber localized portion of beans and/or millet alone, or may contain it in the form of a dietary fiber-containing food material containing the dietary fiber localized portion.
- the food contains both the dietary fiber localized part and other parts of the same type of food, and the dietary fiber localized part and other parts of the same individual of beans and/or millet are preferably contained together. is particularly preferred.
- Dietary fiber-containing foodstuffs that contain dietary fiber localized parts of beans and/or millet of the same type or same individual contain the dietary fiber localized parts of beans and/or millet and other parts separately.
- the food may contain foodstuffs containing localized dietary fiber sites.
- the dietary fiber localization site may be an insoluble dietary fiber localization site that satisfies the above regulations.
- the term "dietary fiber localized site” refers to a site that has a relatively higher dietary fiber content than the edible portion of foodstuffs (edible plants) such as beans and/or cereals.
- the dietary fiber localized area is, in a dry state, normally 1.1 times or more, or 1.2 times or more, or 1.3 times or more, or 1.4 times or more of the edible part, or It has a dietary fiber content ratio of 1.5 times or more, or 1.6 times or more, or 1.7 times or more, or 1.8 times or more, or 1.9 times or more, or 2.0 times or more.
- the seed coat (more specifically, insoluble dietary fiber is localized) has a relatively higher dietary fiber content than the edible part (cotyledon), and in cereals, edible The bran part (more specifically, the insoluble dietary fiber localized part) which has a relatively higher dietary fiber content than the dietary fiber content in the bran part corresponds to the dietary fiber localized part.
- the seed coat (Plantago seed coat or psyllium husk) corresponds to a site where dietary fiber is localized (more specifically, a site where soluble dietary fiber and insoluble dietary fiber are localized).
- plantain seed coat contains soluble dietary fiber in addition to insoluble dietary fiber, and is therefore preferable from a nutritional standpoint.
- the dietary fiber localized site or the insoluble dietary fiber localized site in the present invention refers to a part of the "edible part" of foodstuffs (edible plants) such as beans and/or millet (e.g., millet, legumes, seeds and seeds). , the seeds or skins of vegetables, especially one or more selected from the seed coats of beans, the seed coats of plantains, and the bran of millet).
- the dietary fiber localization site or the insoluble dietary fiber localization site is a part of the "edible part", such as the seed coat of beans and the seed coat of plantain.
- bran part of beans and bran of millet it is more preferable to use one or more of the bran part of beans and bran of millet, more preferably the seed coat of beans and the seed coat of plantain, and the seed coat of beans and the bran of plantain. It is particularly preferred that the seed coat is also included.
- dietary fiber localization sites include the "waste sites" of various foodstuffs listed in the 2015 Japanese Food Standard Table of Food Composition (7th edition) (an example is shown in Table A below).
- Table A Japanese Food Standard Table of Food Composition
- the "inedible parts" of foodstuffs such as beans and/or cereals refer to the parts of the foodstuffs that are not suitable for normal eating or drinking, or the parts that are discarded in normal eating habits.
- the term ⁇ edible part'' refers to the part of the entire food excluding the discarded part (inedible part).
- the portion and proportion of inedible parts in the foods used in the present invention, that is, dietary fiber-containing foods and/or other (non-dietary fiber) foods are determined by the person handling the food or processed food product. If you are a business person, you can understand this.
- the dietary fiber content ratio in terms of dry mass in the dietary fiber localized region is not limited, but is preferably in the range of, for example, more than 8% by mass and 50% by mass or less. More specifically, the lower limit is usually more than 8% by mass, or more than 9% by mass, or more than 10% by mass, or more than 11% by mass, or more than 12% by mass, or more than 13% by mass, or more than 14% by mass. , or more than 15% by weight, or more than 16% by weight, or more than 17% by weight, or more than 18% by weight, or more than 19% by weight, or more than 20% by weight.
- the upper limit is not particularly limited, but can usually be 50% by mass or less, 40% by mass or less, or 30% by mass or less.
- the provisions regarding the dry mass conversion of the puffed composition of the present invention are in accordance with the manufacturing method of the present invention described later. It may also be satisfied in the dough composition of step (i) and the composition of step (ii). Furthermore, the dietary fiber localization site may be an insoluble dietary fiber localization site, and the insoluble dietary fiber content ratio may satisfy the above regulations.
- the puffed composition of the present invention contains a localized dietary fiber site, it is preferably contained in the form of a micronized product. This point will be explained later in the section of the manufacturing method of the present invention.
- the puffed composition of the present invention may contain any one or more other ingredients.
- examples of such foods include plant foods (edible plants other than beans and/or cereals, specifically vegetables, potatoes, mushrooms, fruits, algae, seeds, etc.), animal foods ( (seafood, meat, eggs, milk, etc.), microbial foods, etc.
- wild plants that are commonly eaten as vegetables can also be used.
- the content of these foodstuffs can be appropriately set within a range that does not impair the purpose of the present invention.
- the puffed composition of the present invention may contain one or more arbitrary seasonings, food additives, and the like.
- seasonings and food additives include soy sauce, miso, alcohols, sugars (e.g., glucose, sucrose, fructose, high-fructose corn syrup, high-fructose corn syrup, etc.), sugar alcohols (e.g., xylitol, erythritol, toll, etc.), artificial sweeteners (e.g. sucralose, aspartame, saccharin, acesulfame K, etc.), minerals (e.g.
- fragrances e.g., sodium hydroxide, potassium hydroxide, lactic acid, citric acid, tartaric acid, malic acid, acetic acid, etc.
- pH adjusters e.g. Sodium hydroxide, potassium hydroxide, lactic acid, citric acid, tartaric acid, malic acid, acetic acid, etc.
- cyclodextrin e.g.
- vitamin E vitamin E, vitamin C, tea extract, green coffee bean extract, chlorogenic acid, spices
- emulsifiers examples include glycerin fatty acid ester, acetic acid monoglyceride, lactic acid monoglyceride, citric acid monoglyceride, diacetyl tartaric acid) (monoglyceride, succinic acid monoglyceride, polyglycerin fatty acid ester, polyglycerin condensed linosylic acid ester, Quillaja extract, soybean saponin, tea seed saponin, sucrose fatty acid ester, lecithin, etc.), colorants, thickening stabilizers, and the like.
- the puffed composition of the present invention is required to contain so-called emulsifiers, coloring agents, thickening stabilizers (for example, those listed in the Food Additives Labeling Pocket Book (2011 edition)).
- emulsifiers for example, those listed in the Food Additives Labeling Pocket Book (2011 edition)
- the content of any one selected from “colorants,” “thickening stabilizers,” and “emulsifiers” listed in the Additive Substance Name List is usually 1.0 mass or less, especially 0.5 mass. % or less, or 0.1% by mass or less, in particular, it is preferably substantially not contained (specifically, the content is less than 1 ppm, which is the lower limit of a general measurement method), or not contained.
- the content of any two of them is usually 1.0% by mass or less, particularly 0.5% by mass or less, or 0.1% by mass or less, especially substantially not contained (specifically, by a general measurement method) It is more preferable that the content is less than the lower limit of 1 ppm) or that it is not contained. Furthermore, the content of all three is usually 1.0 mass % or less, especially 0.5 mass % or less, or 0.1 mass % or less, especially substantially not contained (specifically, the content of the general measurement method It is preferable that the content is less than the lower limit of 1 ppm) or that it is not contained. In particular, the content of food additives is usually 1.0% by mass or less, especially 0.5% by mass or less, or 0.1% by mass or less, and particularly preferably not contained.
- the ratio of liquid fat to total fat in the composition is within a predetermined range. Specifically, it is preferable that the ratio of the liquid oil to the total oil and fat in the puffed composition of the present invention is, for example, in the range of 20% by mass or more and 100% by mass or less. More specifically, the lower limit is usually preferably 20% by mass or more. Among these, it is preferably 30% by mass or more, 40% by mass or more, 50% by mass or more, 60% by mass or more, 70% by mass or more, 80% by mass or more, or 90% by mass or more. On the other hand, the upper limit is not particularly limited, but can be, for example, usually 100% by mass or 100% by mass or less.
- the liquid fat or oil in the present invention refers to a fat or oil that is liquid at room temperature (20° C.).
- the ratio of the plant-derived oil and fat content to the total oil and fat content of the entire composition is, for example, in the range of 50% by mass or more and 100% by mass or less. More specifically, the lower limit is usually 50% by mass or more, preferably 60% by mass or more, 70% by mass or more, 80% by mass or more, or 90% by mass or more. On the other hand, the upper limit is not particularly limited, but can be usually 100% by mass or 100% by mass or less.
- plant-derived fats and oils include those derived from grains (particularly from cereals), those derived from beans, those derived from potatoes, those derived from vegetables, those derived from seeds, and those derived from fruits. However, it is more preferable to use those derived from olive or rice.
- the oil and fat in the puffed composition of the present invention be blended into the composition as an isolated pure product from the viewpoint of ease of dispersion in the composition, It is preferable that the proportion of fats and oils contained in the composition contained in grains, preferably beans) is low.
- the ratio of the fat and oil content contained in edible plants to the total fat and oil content of the entire composition is, for example, in the range of 0% by mass or more and less than 65% by mass. is preferred. More specifically, the upper limit is usually less than 65% by mass, preferably less than 60% by mass, or less than 50% by mass, or less than 40% by mass, or less than 30% by mass.
- the lower limit is not particularly limited, but is usually 0% by mass or more than 0% by mass.
- ⁇ Alcoholic beverages One of the preferable characteristics of the swelling composition of the present invention is that the content of alcoholic beverage is not more than a predetermined ratio in terms of wet mass. When this regulation is equal to or less than a predetermined ratio, the effects of the present invention can be sufficiently exerted. Although the principle behind this is unknown, it is thought that when the alcoholic beverage content is high, it becomes difficult to form voids with a specific shape. In particular, in the case of a puffed composition manufactured by a manufacturing method that includes a step of fermenting dough (particularly a fermentation step using yeast), if the specified ratio exceeds a predetermined ratio, fermentation failure will occur, which is not preferable.
- the content of alcoholic beverage in the swelling composition of the present invention is preferably in the range of, for example, 0% or more and 10% or less in terms of wet mass. More specifically, the upper limit is usually 10% or less. Among these, it is preferably 9% or less, or 8% or less, or 7% or less, or 6% or less, or 5% or less, or 4% or less, or 3% or less, or 2% or less, or 1% or less.
- the lower limit is not particularly limited, but from the viewpoint of industrial productivity, it can be usually set to 0% or 0% or more, for example.
- the puffed composition of the present invention preferably does not substantially contain gluten (specifically, the content is less than 1 ppm, which is the lower limit of a common measurement method) or does not contain gluten.
- the puffed composition of the present invention is useful because even if it is a composition that does not substantially contain gluten, it is a composition that provides the unique texture of a preferred puffed food. Further, it is useful because it can reduce the hardening of the composition due to cooling and maintain voids having a specific shape even after cooling.
- the puffing composition of the present invention does not substantially contain or does not contain sodium chloride.
- Conventional solid paste compositions for cooking retain their elasticity by containing sodium chloride, but this may affect the taste or increase the salt content.
- the amount of sodium chloride used is very small, or even without the addition of sodium chloride, the composition can have a suppressed decrease in elasticity and has good quality. It is preferable because it forms a composition.
- sodium chloride can be added to solid paste compositions for cooking pasta, udon noodles, bread, etc., which usually have adhesive strength and elasticity due to the network structure of gluten and sodium chloride. This is preferable because it is possible to obtain a composition of good quality without any problems.
- the content of sodium chloride in the puffed composition of the present invention is not limited, but is preferably in the range of, for example, 0% by mass or more and 5% by mass or less in terms of dry mass. More specifically, the upper limit is usually 5% by mass or less, especially 4% by mass or less, or 3% by mass or less, or 2% by mass or less, or 1% by mass or less, or 0.7% by mass or less, or 0. It is preferably 5% by mass or less.
- the lower limit of the content of sodium chloride in the expanded composition of the present invention is not particularly limited, and may be 0% by mass.
- the method for quantifying sodium chloride in the composition is based on the amount of sodium measured using atomic absorption spectrometry, for example, according to the "salt equivalent amount" in the 2015 Japanese Food Standard Table of Food Composition (7th edition). A method of calculating by multiplying by 2.54 is used.
- the wheat content of the composition is preferably within a predetermined range.
- the content of wheat in the puffed composition of the present invention is preferably in the range of, for example, 0% by mass or more and 50% by mass or less in terms of wet mass. More specifically, the upper limit is usually preferably 50% by mass or less.
- the amount of The puffed composition of the present invention is useful even if the wheat content ratio is below the above-mentioned upper limit, since the composition has the elasticity and viscoelasticity unique to puffed foods.
- the lower limit of such a ratio is not particularly limited, but can usually be 0% by mass or more than 0% by mass.
- the content ratio of wheat-derived protein to the total protein content of the composition is preferably within a predetermined range. Specifically, it is preferable that the content ratio of the protein derived from wheat to the total protein content of the puffed composition of the present invention is in the range of, for example, 0% by mass or more and 50% by mass or less. More specifically, the upper limit is usually preferably 50% by mass or less.
- the amount of The puffed composition of the present invention has a protein content ratio derived from wheat to the total protein content that is below the above-mentioned upper limit, so that even if the composition contains a relatively small amount of wheat, it has the characteristic pull and pull characteristic of puffed foods. , it is useful because it results in a composition having viscoelasticity.
- the lower limit of such a ratio is not particularly limited, but can usually be 0% by mass or more than 0% by mass.
- voids in frozen sections In the expanded composition of the present invention, voids in a frozen section A of the composition cut to a thickness of 20 mm along a certain cutting plane A after freezing the composition at -25°C satisfy various requirements listed below. is preferred.
- the swelling composition of the present invention has a ratio of the weighted average circumferential length [ ⁇ m] of the voids in the frozen section A of the above-mentioned composition to the weighted average area [ ⁇ m 2 ] of the voids (weighted average area [ ⁇ m 2 ]/weighted average).
- the peripheral length ( ⁇ m) satisfies a predetermined range.
- the swelling composition of the present invention has a ratio of weighted average area to weighted average circumference (weighted average area/weighted The average peripheral length) is usually 100 or more, and the upper limit is not particularly limited, but is preferably in the range of 10,000 or less, for example. More specifically, the lower limit is usually 100 or more.
- the upper limit is not particularly limited, but can be, for example, usually 10,000 or less, 9,000 or less, 8,000 or less, 7,000 or less, or 6,000 or less.
- One of the preferable features of the expanded composition of the present invention is that the total void area ratio in the above-mentioned frozen section A of the composition exceeds a predetermined ratio.
- this regulation exceeds a predetermined ratio, the expanded composition of the present invention can easily exhibit the effects of the present invention.
- methionol is more likely to be retained in the composition, making it easier to suppress powdery odor and/or making it easier to retain a good aroma. .
- the ratio of the total void area with an area of more than 10,000 ⁇ m 2 to the cross-sectional image area of the above-mentioned composition frozen section A is not particularly limited, but is, for example, more than 1.0% and 80%. It is preferable to set it as the following range. More specifically, the lower limit is usually over 1.0%. Among them, 1.4% or more, or 1.7% or more, or 1.8% or more, or 2.0% or more, or 2.5% or more, or 3.0% or more, or 3.5% or more, or 4.0% or more, or 4.5% or more, or 5.0% or more, or 6.0% or more, or 8.0% or more, or 10.0% or more, or 11.0% or more. is preferred.
- the upper limit is not particularly limited, but can be, for example, usually 80% or less, 70% or less, or 60% or less.
- the closed pores (the definition of which will be described later) satisfy the above-mentioned regulations regarding porosity.
- the expanded composition of the present invention has a total closed pore area determined by the total closed pore area (total closed pore area/composition area) relative to the composition area in the cross-sectional image of the above-mentioned frozen section A of the composition. It is preferable that the proportion is, for example, in the range of more than 1% and less than 90%.
- the lower limit is usually more than 1%, especially more than 2%, or more than 3%, or more than 4%, or more than 5%, or more than 6%, or more than 7%, or more than 8%, or Preferably, it is more than 9%, or more than 10%, or more than 11%, or more than 12%, or more than 13%, or more than 14%, or more than 15%, or more than 20%, or more than 30%.
- the upper limit of the total percentage of closed pores is not particularly limited, but can usually be 90% or less, or 80% or less.
- the expanded composition of the present invention is not particularly limited in the ratio of the total area of each closed pore to the total pore area in the frozen section A of the composition (total closed pore area/total pore area). is preferably in the range of, for example, 20% or more and 100% or less. More specifically, the lower limit is usually 20% or more, preferably 30% or more, 40% or more, or 50% or more from the viewpoint of ease of swelling. On the other hand, the upper limit is not particularly limited, but can usually be 100% or less, or 90% or less.
- the ratio of the total area of each closed pore to the cross-sectional image area of the above-mentioned frozen section A of the composition is not particularly limited; It is preferable that there be. More specifically, the lower limit is usually more than 1%, preferably more than 2%, or more than 3%. On the other hand, the upper limit is not particularly limited, but can be usually 50% or less, 40% or less, or 30% or less.
- the expanded composition of the present invention is not particularly limited in the total area of voids having an aspect ratio of 3.5 or more and a circularity coefficient of 0.3 or more with respect to the cross-sectional image area of the above-mentioned composition frozen section A.
- the amount exceeds a predetermined percentage.
- this regulation exceeds a predetermined ratio, the expanded composition of the present invention can easily exhibit the effects of the present invention.
- the principle behind this is unknown, but it is thought that when the value satisfies a predetermined range, methionol is more likely to be retained in the composition, and powdery odor is more likely to be suppressed and/or a good aroma is more likely to be retained. .
- the expanded composition of the present invention has a ratio of the total area of voids having an aspect ratio of 3.5 or more and a circularity coefficient of 0.3 or more to the cross-sectional image area of the frozen section A of the composition described above.
- it is preferably in a range of, for example, more than 0.002% and 80% or less. More specifically, the lower limit is, for example, more than 0.0020%, or 0.0025% or more, or 0.0030% or more, or 0.0035% or more, or 0.0040% or more, or 0.0045% or more.
- the upper limit is not particularly limited, but can be, for example, usually 80% or less, 70% or less, or 60% or less.
- the shape characteristics of the voids in a composition frozen section are determined using a two-dimensional cross-sectional image of the composition frozen section (for example, an X-ray CT scan image, a digital camera, etc. that can non-destructively evaluate the composition internal void shape). It can be determined based on That is, it can be acquired and evaluated as a two-dimensional cross-sectional image using a digital camera.
- a two-dimensional cross-sectional image of the composition frozen section for example, an X-ray CT scan image, a digital camera, etc. that can non-destructively evaluate the composition internal void shape. It can be determined based on That is, it can be acquired and evaluated as a two-dimensional cross-sectional image using a digital camera.
- the "perimeter" of a void in a composition frozen section refers to the outline length of a certain void with rounded corners on a two-dimensional cross-sectional image of a composition frozen section, and the length of one side of a pixel. It represents the value obtained by calculating in terms of the number of pixels as "one pixel”.
- the "peripheral length" of such a cavity has a smaller value for a cavity that does not have an intricate internal contour. Specifically, among the pixels that make up the void image (2 pixels x 2 pixels or more), in principle, the number of pixels on sides that are not in contact with other pixels and that form the outline of the void are summed.
- the length of the diagonal is calculated as the number of pixels in order to round the corners. Therefore, in a composition having voids with small irregularities, the void area is relatively large relative to the perimeter thereof, so that a relatively large value can be obtained for weighted average area/weighted average perimeter.
- the "area" of a void in a composition frozen section refers to an area corresponding to the total number of pixels constituting a certain void on a two-dimensional cross-sectional image of a composition frozen section. Note that all pixels that overlap the outline of the gap are counted as pixels forming the gap.
- the "aspect ratio" of a void in a composition frozen section is defined as "the longest diameter of each void image divided by two straight lines parallel to the longest diameter, sandwiching the contour of each void on the image. "distance between the parallel straight lines”.
- a "closed pore" in a frozen section of a composition refers to "a state in which the contour of the void surrounds the periphery without interruption.”
- that void is open to the outside of the composition, and is considered a "closed pore”. is not applicable. It should be noted that locations where the outline of the void is in contact with the outer periphery of the cross-sectional image of the frozen section of the composition are considered to be continuous.
- the "weighted average perimeter" of the voids in the composition frozen section can be calculated using the perimeter value of each void as a weight
- the "weighted average area” of the voids in the composition frozen section can be calculated using the perimeter value of each void as a weight.
- each numerical value can be converted to an actual value by converting an image of known length (scale bar, etc.) to the number of pixels. can.
- a more specific method for determining the "weighted average perimeter" and "weighted average area" of voids in a frozen section of a composition uses a two-dimensional cross-sectional image of the composition obtained with a digital camera.
- a two-dimensional cross-sectional image of the composition obtained with a digital camera This will be explained as an example.
- an image of a cross section of a composition frozen section (for example, 5 cm long, 5 cm wide, and 2 cm high) is captured using RX100III (DSC-RX100M3) manufactured by SONY.
- RX100III DSC-RX100M3
- images of three spots for example, 5 cm x 5 cm square
- RX100III DSC-RX100M3 manufactured by SONY.
- a two-dimensional cross-sectional image (enlargement magnification equal to the same size, number of pixels 2,736 ⁇ 1,824) is generated and acquired.
- images of the cross section of the composition are captured using, for example, RX100III (DSC-RX100M3) manufactured by SONY, using the frozen section prepared by the method described above. More specifically, for example, images of three spots (for example, 5 cm x 5 cm square) at different photographing angles are photographed using RX100III (DSC-RX100M3) manufactured by SONY. From the image thus obtained, a two-dimensional cross-sectional image (enlargement magnification equal to the same size, number of pixels 2,736 ⁇ 1,824) is generated and acquired. By subjecting the resulting image to analysis, the total porosity inside the composition, etc. can be measured.
- RX100III DSC-RX100M3 manufactured by SONY
- the envelope area (surrounded by the envelope) is defined as the envelope area (surrounded by The ratio of the difference (total void area) obtained by subtracting the composition area (the number of pixels constituting an image of a composition having entities other than voids etc.) from the composition area (number of pixels) to the composition area (total void area/composition area). Calculate as total porosity. That is, the "void" in the present invention is a concept that can include both open holes and closed holes.
- the expanded composition of the present invention satisfies each of the above-mentioned regulations regarding the voids etc. of the composition frozen section A, at least for the frozen section A1 on any arbitrary cut surface A1, and It is more preferable to satisfy both the frozen section A1 and the frozen section A2 at the cut plane A2 orthogonal to the cut plane A1.
- the cut plane A1 is preferably a cut plane perpendicular to the longitudinal direction of the composition.
- the cut plane A2 may be a cut plane perpendicular to the cut plane A1, which is perpendicular to the longitudinal direction of the composition, but is preferably a cut plane parallel to the longitudinal direction of the composition.
- any cut plane can be adopted as the cut plane A1 and its orthogonal cut plane A2.
- the "longitudinal direction" of a composition frozen section refers to the long side direction of a virtual rectangular parallelepiped with the minimum volume in which the composition frozen section is inscribed
- the "short direction” of a composition frozen section refers to the longitudinal direction. represents the direction perpendicular to . If there are multiple longitudinal directions of the composition frozen section, any direction can be adopted.
- the puffed composition of the present invention has a molecular weight distribution in the range of molecular weight logarithm of 3.5 or more and less than 6.5, which is obtained by analyzing the components obtained by processing according to the following [procedure b] under the following [conditions B].
- the curve (hereinafter referred to as "MWDC 3.5-6.5 ”) preferably has the following characteristics.
- [Procedure b] After the composition is pulverized, an ethanol-insoluble and dimethyl sulfoxide-soluble component is obtained.
- the puffed composition of the present invention has a molecular weight distribution curve MWDC 3.5-6 obtained by analyzing a component obtained by processing according to the following [procedure b] under the following [conditions B]. .5 , the logarithm of the mass average molecular weight (this may be simply referred to as "mass average molecular weight”), and the area under the entire molecular weight distribution curve (molecular weight logarithm of 3.5 or more and 6.5 .
- the ratio of the area under the curve in the section where the molecular weight logarithm is 5.0 or more and less than 6.5 (this is appropriately referred to as "AUC 5.0 " or "value ⁇ ") to the area under the curve of the molecular weight distribution curve in the range below ) preferably satisfies predetermined conditions.
- molecular weight distribution or “molecular weight distribution curve” refers to the logarithm of molecular weight plotted at equal intervals on the horizontal axis (X-axis), and the total RI detector measured value over the entire measurement range on the vertical axis (Y-axis). It represents a distribution map obtained by plotting the percentage (%) of the measured value at each molecular weight logarithm.
- the area under the curve is calculated by plotting the logarithm of the molecular weight at equal intervals on the horizontal axis (X axis). This allows us to calculate the area under the curve by calculating the area under the curve by plotting the logarithm of the molecular weight at equal intervals on the horizontal axis (X axis).
- the low molecular weight fraction (MWDC 3.5-6.5 fraction) can be appropriately evaluated.
- the elution time in the measured value obtained by analysis every 0.5 seconds at an oven temperature of 40°C and a flow rate of 1 mL/min is calculated as
- Step b is a procedure for obtaining an ethanol-insoluble and dimethyl sulfoxide-soluble component after pulverizing and processing (or pulverizing and degreasing) the composition.
- the technical significance of this [procedure b] is that it is a component that has been purified and has an increased starch concentration by taking advantage of the ethanol-insoluble and dimethyl sulfoxide-soluble properties of starch (when referred to as "component obtained by processing by procedure b")
- component obtained by processing by procedure b when referred to as "component obtained by processing by procedure b"
- the objective is to prevent column clogging during gel filtration chromatography and improve analytical accuracy and reproducibility.
- the pulverization process in this [procedure b] may be any method that can sufficiently homogenize the composition, but for example, the pulverization process may be performed at 25,000 rpm for 30 seconds using a homogenizer NS52 (manufactured by Microtech Nichion Co., Ltd.). This can be done by
- a composition containing a particularly large amount of lipids for example, a composition with a total fat content of 10% by mass or more, especially 15% by mass or more, or 20% by mass or more in terms of dry mass
- degreasing treatment with hexane may be optionally performed. In that case, for example, you can do it as follows. That is, (i) the pulverized composition is treated with 20 times the amount of hexane (CAS110-54-3, manufactured by Fuji Film Wako Pure Chemical Industries, Ltd.) and mixed.
- centrifugation (3 minutes at 4300 rpm: swing rotor) may be performed to remove the supernatant. From the viewpoint of not leaving any fats or oils, it is preferable to carry out the steps (i) to (ii) twice.
- the extraction of ethanol-insoluble and dimethyl sulfoxide-soluble components from the pulverized composition (or pulverized defatted composition) in this [procedure b] is not limited, but may be performed, for example, as follows. That is, (i) the composition was optionally subjected to degreasing treatment after being pulverized, and 32 times the amount of dimethyl sulfoxide (CAS67-68-5, Fujifilm Wako Pure) was added to the composition, based on the initially used pulverized composition.
- dimethyl sulfoxide solution in which dimethyl sulfoxide-soluble components in the composition are dissolved (this may be appropriately referred to as "dimethyl sulfoxide solution”) is collected to obtain a dimethyl sulfoxide solution.
- [Condition B] is as follows: 0.30% by mass of the component obtained by the above [Procedure b] is dissolved in a 1M aqueous sodium hydroxide solution, and after standing at 37°C for 30 minutes, the same amount of water is added. and an equal amount of eluent (for example, using 0.05M NaOH/0.2% NaCl) and filtrated through a 5 ⁇ m filter. 5 mL of the filtrate was subjected to gel filtration chromatography. The condition is that the molecular weight distribution is measured in a range of less than 5.
- condition B insoluble coarse foreign substances are removed by filter filtration from starch dissolved in water under alkaline conditions, thereby preventing column clogging during gel filtration chromatography and improving the accuracy of analysis. and improve reproducibility.
- the puffed composition of the present invention has a molecular weight logarithm in the range of 3.5 or more and less than 6.5, which is obtained by analyzing the component obtained by processing according to the above [procedure b] under the above [conditions B].
- the molecular weight distribution curve MWDC 3.5-6.5 preferably has the following characteristics.
- the swelling composition of the present invention has a ratio of the area under the curve in the area of molecular weight logarithm of 5.0 to 6.5 to the total area under the curve in the molecular weight distribution curve MWDC 3.5-6.5 (AUC 5.0 ). is preferably within a predetermined range.
- the AUC 5.0 of the swelling composition of the present invention may be, for example, in the range of 1% or more and 70% or less, although it is not limited thereto. More specifically, the upper limit is usually 70% or less.
- the lower limit is not particularly limited, but can be, for example, usually 1% or more, 5% or more, or 10% or more. The reason for this is not clear, but among the amylose contained in starch (which is thought to be contained in the fraction with a molecular weight logarithm of 3.5 or more and less than 6.5), a relatively high molecular weight amylose has a predetermined proportion.
- the value is smaller than the value of , because the aroma components retained in the starch network will easily volatilize, and the proportion of relatively low-molecular amylose derived from beans and/or cereals is high, so that the proportion is lower than the predetermined value. It is considered that the smaller the size, the more desirable the quality.
- the puffed composition of the present invention has a molecular weight logarithm in the range of 3.5 or more and less than 8.0, which is obtained by analyzing the component obtained by processing according to the above [procedure b] under the above [conditions B].
- the molecular weight distribution curve MWDC 3.5-8.0 preferably has the following characteristics.
- the swelling composition of the present invention has a ratio of the area under the curve in the section where the molecular weight logarithm is 3.5 or more and less than 5.0 with respect to the molecular weight distribution curve MWDC 3.5-8.0 (hereinafter appropriately referred to as "AUC 3.5 "). ) is preferably within a predetermined range.
- the AUC3.5 of the swelling composition of the present invention can be, for example, in a range of 5% or more and 100% or less. More specifically, the lower limit is usually preferably 5% or more. Among these, it is preferably 8% or more, or 10% or more, or 15% or more, or 17% or more, or 21% or more, or 25% or more.
- the upper limit is not particularly limited, but can be usually 100% or less, for example.
- the amylopectin contained in starch which is thought to be contained in the fraction with a molecular weight logarithm of 6.5 or more and less than 9.5
- the lower molecular weight dextrin (considered to be contained in fractions with a molecular weight logarithm of 3.5 or more and less than 5.0) becomes larger than a predetermined value, causing the aroma components retained in the starch network to volatilize.
- the ratio is higher than a predetermined value due to the dextrin derived from beans and/or cereals, which is considered to be a more preferable quality.
- the ratio of the AUC 5.0 to the AUC 3.5 is preferably within a predetermined range.
- the ratio [AUC 5.0 ]/[AUC 3.5 ] of the swelling composition of the present invention can be, for example, in a range of 20% or more and less than 5000%. More specifically, the lower limit is usually preferably 20% or more. Among these, it is preferably 30% or more, or 40% or more, or 50% or more, or 60% or more, or 70% or more, or 80% or more, or 90% or more, or 100% or more.
- the upper limit is not particularly limited, but can be, for example, usually less than 5000%, or less than 3000%, or less than 1000%.
- the component obtained by the treatment according to the above-mentioned [procedure b] is subjected to gel filtration chromatography on the above-mentioned filtrate obtained under the above-mentioned [condition B], and the molecular weight logarithm is 3.5 or more and 6 Measure the molecular weight distribution in the range less than .5.
- the mass average molecular weight logarithm and AUC5.0 (molecular weight logarithm of 3.5 or more and 6 Obtain the ratio of the area under the curve in the area where the molecular weight logarithm is 5.0 or more and less than 6.5 to the entire area under the curve calculated from the molecular weight distribution curve MWDC 3.5-6.5 in the range of less than .5. be able to. Therefore, it is desirable that gel filtration chromatography be appropriately set so that these values can be obtained.
- the signal intensity ratio in each molecular weight logarithm is calculated using the total value of the signal intensity (RI detector measurement value) of the entire molecular weight distribution curve in the interval of molecular weight logarithm of 3.5 or more and less than 6.5 as the denominator.
- the mass average molecular weight is calculated by summing the multiplication value of the molecular weight converted from the logarithm of the overall molecular weight and the signal intensity ratio.
- AUC3.5 similarly, the molecular weight logarithm is calculated based on the entire area under the curve obtained from the molecular weight distribution curve MWDC 3.5-8.0 in the range of molecular weight logarithm from 3.5 to less than 8.0.
- the ratio of the area under the curve in the section of 3.5 or more and less than 5.0 is desirable that gel filtration chromatography be appropriately set so that these values can be obtained.
- the ratio of signal intensity for each molecular weight logarithm is calculated using the sum of the signal intensities (RI detector measurement values) of the entire molecular weight distribution curve in the area where the molecular weight logarithm is 3.5 or more and less than 8.0 as the denominator.
- the mass average molecular weight is calculated by summing the multiplication value of the molecular weight converted from the logarithm of the molecular weight and the signal intensity ratio in the entire interval.
- gel filtration columns for gel filtration chromatography are used on the relatively high molecular side (molecular weight logarithm of 6.5 or more and less than 8.0) and on the relatively low molecular side (molecular weight logarithm of 3.5 or more and less than 6.0). It is preferable to use a gel filtration column having a logarithmic exclusion limit molecular weight (Da) of less than 5).
- a column configuration in which a plurality of gel filtration columns having different exclusion limit molecular weights within the above range is used and these columns are connected in series (tandem shape) in order from the analysis upstream side, from the one with the largest exclusion limit molecular weight to the one with the smallest exclusion limit molecular weight. It is more preferable to adopt With this configuration, starch with a molecular weight logarithm (6.5 or more and less than 8.0) can be separated from starch with a smaller molecular weight logarithm (3.5 or more and less than 6.5), and each parameter can be adjusted appropriately. It becomes possible to measure.
- a specific example of such a combination of gel filtration columns includes the following combination in which four columns are connected in series.
- - TOYOPEARL HW-75S manufactured by Tosoh Corporation, exclusion limit molecular weight (logarithm): 7.7 Da, average pore diameter 100 nm or more, ⁇ 2 cm x 30 cm): 2 pieces.
- - TOYOPEARL HW-65S manufactured by Tosoh Corporation, exclusion limit molecular weight (logarithm): 6.6 Da, average pore diameter 100 nm, ⁇ 2 cm x 30 cm): 1 piece.
- the eluent for gel filtration chromatography is not limited, but for example, 0.05M NaOH/0.2% NaCl or the like can be used.
- Conditions for gel filtration chromatography are not limited, but for example, analysis can be performed at a unit time of 0.5 seconds at an oven temperature of 40° C. and a flow rate of 1 mL/min.
- Detection instruments for gel filtration chromatography include, but are not limited to, an RI detector (RI-8021 manufactured by Tosoh Corporation) and the like.
- the data analysis method for gel filtration chromatography is not limited, specific examples include the following. That is, among the measured values obtained from the detection device, the data is corrected so that the lowest value within the measurement range is 0 for the values within the molecular weight logarithmic range of the measurement target (for example, 3.5 or more and less than 6.5). After that, two linear standard pullulan markers for size exclusion chromatography with a peak top molecular weight of 1660,000 and a peak top molecular weight of 380,000 (for example, Showa Denko P400 (DP2200, MW380000) and P1600 (DP9650, MW1660000), etc. ) Using a calibration curve from the peak top elution time of do.
- the elution time (more specifically, the elution time obtained by analyzing every 0.5 seconds at an oven temperature of 40°C and a flow rate of 1 mL/min) into a logarithm of the molecular weight
- the measurement at each elution time (molecular weight logarithm) when the sum of the measured values of the detection device at each elution time within an arbitrary molecular weight logarithm range (for example, 3.5 or more and less than 6.5) of the measurement target is 100.
- the puffing composition of the present invention comprises Methionol (CAS. No. 505-10-2, another name is 3-(Methylthio)-1-propanol), or aroma component A , or value ⁇ ) in an amount equal to or greater than a predetermined value in terms of wet mass.
- Methionol CAS. No. 505-10-2, another name is 3-(Methylthio)-1-propanol
- aroma component A or value ⁇
- the content of methionol is preferably in the range of, for example, 0.01 ppb or more and 50,000 ppb or less in terms of wet mass.
- the lower limit is not limited, but is usually 0.01 ppb or more, especially 0.1 ppb or more, or 1 ppb or more, or 5 ppb or more, or 10 ppb or more, or 15 ppb or more, or 20 ppb or more, or 25 ppb or more; or 30 ppb or more; or 35 ppb or more; or 40 ppb or more; or 50 ppb or more; or 60 ppb or more; or 70 ppb or more; or 80 ppb or more; or 90 ppb or more; , or 170 ppb or more, or 190 ppb or more, or 250 ppb or more, or 300 ppb or more.
- the upper limit is not limited, but is usually 50,000 ppb or less, especially 45,000 ppb or less, or 40,000 ppb or less, or 35,000 ppb or less, or 30,000 ppb or less, or 25,000 ppb or less, or 20,000 ppb or less, or 15,000 ppb or less, or 10,000 ppb or less. It is preferable. If methionol is too concentrated, its aroma may be too noticeable.
- the swelling composition of the present invention has a ratio (value ⁇ ) of the wet mass equivalent content (ppb) of methionol (appropriately referred to as “value ⁇ ”) to the AUC 5.0 (appropriately referred to as “value ⁇ ”). /value ⁇ ) is within a predetermined range. The smaller the value ⁇ is (closer to 0), the larger the positive value ⁇ (further from 0), the larger the value ⁇ /value ⁇ becomes. . Although not limited, it is preferable that "value ⁇ /value ⁇ " be equal to or greater than a predetermined value. By satisfying such conditions, the expanded composition of the present invention can easily exhibit the effects of the present invention.
- the value ⁇ /value ⁇ of the swelling composition of the present invention is usually 0.3 or more, and the upper limit is not particularly limited, but can be, for example, 5000 or less.
- the lower limit is usually 0.3 or more, but especially 0.5 or more, or 1.0 or more, or 1.6 or more, or 1.9 or more, or 2.0 or more, or 2. .2 or more, or 2.5 or more, or 2.8 or more, or 3.0 or more, or 3.1 or more, or 3.3 or more, or 4.0 or more, or 6.0 or more, or 10 or more. It is preferable to do so.
- the upper limit is not particularly limited, but may be, for example, usually 5,000 or less, 4,000 or less, 3,000 or less, 2,000 or less, or 1,000 or less. Note that the specified range of the value ⁇ and the specified range of the value ⁇ are as described above.
- the swelling composition of the present invention is 2-(Methylthio)ethanol (2-(Methylthio)ethanol, CAS. No. 5271-38-5) with respect to the peak area value of methionol determined by the DHS-GC/MS method and PFPD method described below. It is preferable that the peak area ratio (this is appropriately referred to as "aroma component A/aroma component B peak area ratio") is within a predetermined range. This is preferable because the effects of the present invention are more prominently exhibited. Specifically, the aroma component A/fragrant component B peak area value ratio is preferably in the range of, for example, 0.1 or more and 100 or less.
- the lower limit is usually 0.1 or more, especially 0.3 or more, or 0.5 or more, or 0.8 or more, or 1.0 or more, or 1.2 or more, or 1.5 or more. It is preferable that On the other hand, the upper limit is usually 100 or less, preferably 90 or less, or 80 or less, or 70 or less, or 60 or less, or 50 or less, or 40 or less, or 30 or less, or 20 or less, or 10 or less.
- the content and peak area values of each component such as methionol and 2-(methylthio)ethanol are measured according to a standard method using dynamic headspace gas chromatography mass spectrometry (this is appropriately referred to as "DHS-GC/MS"). ) method and the pulsed flame photometric detection (PFPD) method.
- DHS-GC/MS dynamic headspace gas chromatography mass spectrometry
- PFPD pulsed flame photometric detection
- the above-mentioned puffed composition sample is treated using, for example, a small Hiscotron (Homogenizer NS-310E3 manufactured by Microtech Nichion Co., Ltd.) until it has a gruel-like appearance (usually at 10,000 rpm for about 15 seconds). , subjected to analysis by DHS-GC/MS method and PFPD method.
- the DHS-GC/MS method uses the DHS (dynamic headspace) method (a dynamic headspace method in which volatile components in the gas phase are forcibly purged with an inert gas and the volatile components are collected on an adsorbent). This is a method in which the sample is volatilized by an extraction method) and then measured by a gas chromatography/mass spectrometry (GS/MS) method. Also, other components are analyzed using the same method.
- DHS dynamic headspace
- GS/MS gas chromatography/mass spectrometry
- the specific procedure is, for example, to measure a small amount (1 g) of a sample into a 10 mL flat-bottomed vial, seal it, volatilize it with a nitrogen gas purge, and adsorb the sample with an adsorption resin (Tenax column) depending on the nature of the analytical component. After that, by processing using a thermal desorption system, it can be introduced into a gas chromatography analyzer and analyzed.
- adsorption resin Teenax column
- MS mass spectrometer
- MS mass spectrometer
- a quadrupole type 5977B Mass Selective Detector manufactured by Agilent
- the ionization method and ionization voltage were EI+ and the ionization voltage was 70 eV.
- m/z in the present invention refers to a value detected in the range of -0.3 to +0.7 at the center value of m/z of each component.
- DHS-GC/MS analysis is performed under the following conditions. Note that this analysis may be referred to as a "one-dimensional GC/MS analysis" in comparison with the two-dimensional GC/MS analysis described later.
- PFPD pulsed flame photometric detection
- methionol (CAS. No. 505-10-2, manufactured by Tokyo Kasei Kogyo Co., Ltd., product code: M0735) and 2-(methylthio)ethanol (CAS. No. 5271-38-5) with known contents were tested.
- product code: M0358 diluted with water to an appropriate concentration and added to the sample for analysis.
- the pulsed flame photometric detector can selectively detect only sulfur compounds by burning a substance in a reduced hydrogen flame and detecting the light with a specific wavelength of 394 nm that is generated. components can also be detected. Furthermore, by taking advantage of its high selectivity, it can be used to detect trace amounts of sulfur compounds.
- samples of methionol and 2-(methylthio)ethanol with known contents diluted with distilled water to appropriate contents are subjected to analysis.
- comparison with the retention time of the standard sample shows that the diluted preparation and sample are similar to each other around the retention time of the peak that is thought to be the target component, although there may be some deviation depending on the measurement conditions.
- the peak area value of the confirmation ion may be determined by directly measuring the peak area of the confirmation ion, but it can also be calculated from the peak area value of related ions.
- two-dimensional gas chromatography analysis can be performed under the following conditions. Note that the retention time in the two-dimensional GC/MS analysis is calculated based on the start of column temperature rise as 0 minutes, so the value will be different from that in the one-dimensional GC/MS analysis. The retention time can be determined.
- the puffed composition of the present invention is a composition in which the starch granule structure is easily destroyed or collapsed, which is preferable because voids of a specific shape are formed and a good aroma is easily retained. Specifically, it is preferable that at least one, preferably both, of the following requirements be satisfied.
- One of the preferable characteristics of the puffed composition of the present invention is that the ratio of [value ⁇ ]/[value ⁇ ] below, measured by ⁇ Method c> below, is equal to or less than a predetermined value.
- [Value ⁇ ] Viscosity at breakdown (cP) in the temperature raising stage (a1).
- [Value ⁇ ] Peak viscosity (cP) at the temperature increase stage (a1).
- ⁇ Method c> Using a Rapid Visco Analyzer, prepare 32 g of a 22% by mass composition pulverized water slurry, and measure a measurement sample using the Rapid Visco Analyzer according to steps (a1) and (a2) below.
- the ratio of [value ⁇ ]/[value ⁇ ] measured under the following conditions is preferably, for example, 0.1 or more and 1 or less. More specifically, the upper limit is usually preferably 1 or less, 0.95 or less, or 0.90 or less. On the other hand, the lower limit is not particularly limited, but is usually 0.1 or more, particularly 0.2 or more, 0.3 or more, 0.4 or more, or 0.5 or more. In a composition in which the starch granule structure is easily destroyed or disintegrated, breakdown is likely to occur after the viscosity increases due to swelling of the starch granule structure with water. Therefore, the ratio of [value ⁇ ]/[value ⁇ ] tends to increase. Due to this feature, the puffed composition of the present invention is preferable because voids having a specific shape are easily formed and a good fragrance is easily retained.
- a rapid viscoanalyzer is a device that measures an irreversible viscosity profile when a sample is heated and cooled under a predetermined temperature profile while stirring.
- RVA any device can be used as long as it is capable of raising the temperature of the object to be measured up to 140° C.; for example, RVA4800 manufactured by Perten can be used.
- the viscosity at breakdown (cP) in the temperature increase stage (a1) (this is appropriately referred to as [value ⁇ ]) and the viscosity at the temperature increase stage (a1) when measured with RVA at a temperature increase rate of 6 ° C./min.
- the peak viscosity (cP) (this is appropriately referred to as [value ⁇ ]) is specifically measured by the following procedure. That is, a composition sample with a dry mass of 7.0 g is crushed (for example, crushed until it becomes 100 mesh passes (opening 150 ⁇ m) and 120 mesh on (opening 125 ⁇ m)), then weighed into an aluminum cup for RVA measurement, and poured with distilled water. A 22% by mass sample water slurry (sometimes simply referred to as "composition pulverized product water slurry” or “sample water slurry”) prepared so that the total amount was 32 g was subjected to the above [method c]. Provided for RVA viscosity measurement.
- the measurement was started at 50 ° C., the rotation speed from the start of the measurement to 10 seconds after the start of the measurement was 960 rpm, and the rotation speed from 10 seconds after the start of the measurement to the end of the measurement was 160 rpm.
- the temperature was raised from 50°C to 95°C at a rate of 6°C/min as a temperature increase step (a1), and then held at 95°C for 3 minutes to determine the viscosity at breakdown.
- cP [value ⁇ ]
- peak viscosity (cP) [value ⁇ ] are measured.
- breakdown refers to a temperature raising step in which the temperature is raised from 50° C. to 95° C. at a heating rate of 6° C./min and held for 3 minutes (this is appropriately referred to as “stage a1” or “a1”).
- “Breakdown” refers to the phenomenon in which the viscosity of the measurement target decreases when measurements are continued using RVA according to [Method c] after the temperature at which the maximum viscosity (cP) ([value ⁇ ]) is reached at The term viscosity (cP) ([value ⁇ ]) represents the lowest viscosity (cP) from [value ⁇ ] to the end of [method c] measurement.
- Pulsity (cp) (value ⁇ ) in the present invention refers to the case where the differential value of the viscosity transition measured by RVA changes from increasing to decreasing and then increases again in the temperature increase stage a1.
- cP viscosity
- the viscosity is an index reflecting the heat resistance of starch. For example, if the viscosity changes from an increasing trend to a constant value without decreasing, and then increases again, this is the case when the differential value of the viscosity transition changes from increasing to decreasing, that is, when the viscosity changes from an increasing trend to a constant value.
- the viscosity becomes the peak viscosity.
- the differential value (or viscosity) of the viscosity transition changes from increasing to decreasing, immediately after that, the differential value (or viscosity) of the viscosity transition changes from decreasing to increasing again. If it is evaluated that the viscosity is merely a change in the baseline, such as when the viscosity changes, the viscosity is not considered to be the peak viscosity.
- One of the preferable characteristics of the puffed composition of the present invention is that the starch granule structure observed when observing a 6% suspension thereof is below a predetermined value.
- the principle behind this is unknown, but it is thought that by creating a puffed composition in which the starch granule structure is easily destroyed or disintegrated, methionol is more likely to be retained in the starch network, making it easier to suppress powdery odor.
- the number of starch granule structures observed under the following conditions is, for example, 0 pieces/mm 2 or more and 300 pieces/mm 2 or less.
- the upper limit is usually 300 pieces/mm 2 or less, especially 250 pieces/mm 2 or less, or 200 pieces/mm 2 or less, or 150 pieces/mm 2 or less, or 100 pieces/mm 2 or less, or 50 pieces/ mm2 or less, or 40 pieces/ mm2 or less, or 30 pieces/ mm2 or less, or 20 pieces/ mm2 or less, or 10 pieces/ mm2 or less, or 5 pieces/ mm2 or less.
- the lower limit is not particularly limited, but it can usually be 0 pieces/mm 2 or 0 pieces/mm 2 or more.
- the starch granule structure is a structure that has a circular shape with a diameter of about 1 to 50 ⁇ m in a planar image and has iodine stainability.
- a water suspension can be prepared and the supernatant liquid observed under a magnified field of view. Specifically, a 6% suspension of the composition powder is prepared by suspending 2.4 g of the composition in 40 mL of water (for example, using a homogenizer at 20,000 rpm for 60 seconds).
- a preparation containing the suspension may be prepared and observed under polarized light using a phase contrast microscope, or an iodine-stained preparation may be observed using an optical microscope.
- the magnification is not limited, the magnification can be, for example, 100 times or 200 times.
- the distribution of starch granule structure in the preparation is uniform, it is possible to estimate the proportion of starch granule structure in the entire preparation by observing the representative field of view, but if the distribution is biased, it is possible to estimate the proportion of starch granule structure in the entire preparation.
- the field of view for example, at two or more locations, for example, at five or ten locations
- adding up the observation results it is possible to obtain a measured value for the entire slide.
- the method for storing the expanded composition of the present invention is not limited, and may be stored at room temperature or refrigerated.
- the product is distributed at room temperature and provided as a dry grocery product that can be stored for a long period of time (in the present invention, one week or more, more preferably one month or more), since the quality is unlikely to deteriorate.
- any container can be used to fill the expanded composition of the present invention.
- long-life room-temperature storage containers with a shelf life of more than one month from manufacture containers that are partially or completely made of resin, and containers that can be used multiple times by sealing the container opening after opening. It can be used even in containers whose contents are susceptible to deterioration, such as single-use containers and resealable containers with mechanisms such as resealable caps and plugs that prevent contents from leaking.
- the puffed composition of the present invention is obtained by separating the components obtained by the treatment according to the above [procedure b] under the above [conditions B], and collecting a separated fraction having a mass molecular weight logarithm of 5.0 or more and less than 6.5. Then, 1 part by mass of the sample adjusted to pH 7.0 was stained with 9 parts by mass of iodine solution (0.25mM), and the absorbance at 660 nm was measured, and this was used as a blank (not containing the measurement sample).
- ABS 5.0-6.5 the value calibrated by subtracting the absorbance at 660 nm in a 0.25 mM iodine solution (this is appropriately referred to as "ABS 5.0-6.5 ”) is within a predetermined range.
- the ABS 5.0-6.5 of the swelling composition of the present invention can be, for example, in the range of 0.10 or more and 3.50 or less. More specifically, the lower limit is usually preferably 0.10 or more. Among them, 0.15 or more, or 0.20 or more, or 0.25 or more, or 0.30 or more, or 0.35 or more, or 0.40 or more, or 0.45 or more, or 0.50 or more, or 0.
- the upper limit is not particularly limited, but can be, for example, usually 3.50 or less, 3.00 or less, or 2.50.
- the detailed method for measuring the ABS 5.0-6.5 value is as follows. First, the composition is treated by the above-mentioned [procedure b] to obtain a purified component with increased starch concentration. Next, the components obtained by processing according to this [procedure b] are separated under the above-mentioned [condition B], and a separated fraction having a molecular weight logarithm of 5.0 or more and less than 6.5 is collected. The details of the [Procedure b] and the [Condition B] are as described above.
- the above-mentioned separated fraction with a molecular weight logarithm of 5.0 or more and less than 6.5 is compared to the separated fraction with a molecular weight logarithm of 6.5 or more and less than 8.0, which has a relatively large molecular weight. Therefore, it is preferable to have high iodine stainability.
- the separated fraction having a molecular weight logarithm of 6.5 or more and less than 8.0 is recovered by separating the components obtained by treating the composition according to the above-mentioned [procedure b] under the above-mentioned [conditions B].
- ABS 6.5-8.0 a calibrated value (this is appropriately referred to as "ABS 6.5-8.0 ") is obtained by subtracting it from the absorbance at an absorption wavelength of 660 nm of a 0.25mM iodine solution (not containing a sample), the ABS 6. It is preferable that the ratio value of .5-8.0 to the ABS 5.0-6.5 (ABS 5.0-6.5 /ABS 6.5-8.0 ) is equal to or higher than a specified value.
- the swelling composition of the present invention has an ABS 5.0-6.5 /ABS 6.5-8.0 value obtained by such a procedure, for example, in a range of more than 1.0 and not more than 10.0. is preferred. More specifically, the lower limit is usually more than 1.0, especially more than 1.1, or more than 1.2, or more than 1.3, or more than 1.4, or more than 1.5, or more than 1.6. , or more than 1.7, or more than 1.8, or more than 1.9, particularly preferably more than 2.0. On the other hand, the upper limit of such a value is not particularly limited, but is usually 10.0 or less, or 8.0 or less. Although the principle behind this is unknown, it is presumed that the ratio of thermally decomposed starch to the starch that is the decomposition source is relatively high, resulting in good quality.
- the details of the method for measuring ABS 6.5-8.0 are the same as those for measuring ABS 5.0-6.5 described above, except that a separated fraction with a molecular weight logarithm of 6.5 or more and less than 8.0 is used. The details of the method are the same.
- the iodine solution in the present invention refers to a potassium iodine solution containing 0.05 mol/L of iodine (simply referred to as "0.05 mol/L iodine solution” or "0.05 mol/L iodine solution” in the present invention).
- base solution water 93.7% by mass, potassium iodide 0.24mol/L (4.0% by mass), iodine 0.05mol /L (1.3% by mass) mixed potassium iodine solution (Fuji Film Wako Pure Chemical Industries, Ltd. "0.05 mol/L iodine solution (product code 091-00475)" is diluted and used. Further, by diluting the "0.05 mol/L iodine solution” 200 times with water, a "0.25 mM iodine solution" can be obtained.
- Another aspect of the present invention is a method for producing a puffed composition containing starch, which includes at least the following steps (i) and (ii) (hereinafter appropriately referred to as "the production method of the present invention”). ) regarding.
- the above-described expanded composition of the present invention can be efficiently produced, although it is not necessarily limited thereto.
- the starch content is 3% by mass or more in terms of wet mass.
- the moisture content on a dry basis is more than 60% by mass.
- step (ii) a step in which the dough composition of step (i) is expanded by heat treatment, the value ⁇ /value ⁇ of the composition increasing by 5% by mass or more before and after the heat treatment; A stage where the moisture content decreases by 5% by mass or more.
- the manufacturing method of the present invention includes the following step (iii) in addition to the above steps (i) and (ii). (iii) treating the puffed composition of step (ii) under reduced pressure;
- steps (i), (ii), and (iii) of the manufacturing method of the present invention will be explained below.
- the properties of the dough composition are not particularly limited, as long as the ingredients are partially or completely integrated with water.
- the dough composition may be in liquid form, sol form, gel form, or solid form. Further, it may have a plasticity like bread dough, or it may have a non-plasticity like crumbly texture.
- the method for preparing such a dough composition is not particularly limited, but the ingredients used as raw materials for the puffed composition of the present invention described above, such as beans and/or millet, and optionally one other optional ingredient may be used. Alternatively, it can be mixed with two or more other raw materials and used as a dough composition.
- the raw materials for the dough composition in step (i) are not particularly limited as long as they can achieve the various component compositions and physical properties defined in the present invention.
- it is preferable to use one or more types of edible plants as the raw material it is preferable to use beans and/or millet as the edible plant, and it is preferable to contain at least beans.
- edible plants include plant foods (edible plants other than legumes and/or cereals) listed in the food group classification in the 2015 edition (7th edition) of the Japanese Standard Table of Food Composition mentioned above.
- vegetables vegetables, tubers, mushrooms, fruits, algae, nuts and seeds, etc.
- wildflowers plantain, bracken, butterbur, mugwort, etc.
- the moisture content on a dry basis of the edible plant used in the puffed composition of the present invention is preferably in the range of, for example, 0% by mass or more and less than 15% by mass. More specifically, the upper limit is usually less than 15% by mass, particularly preferably less than 13% by mass, or less than 11% by mass, or less than 10% by mass.
- the lower limit of the moisture content on a dry basis is not particularly limited, but it is usually preferably 0% by mass or more, or 0.01% by mass or more.
- step (i) is preferably prepared so as to satisfy the following various conditions.
- the dough composition in step (i) preferably has a starch content of at least a predetermined value.
- the starch content of the dough composition can be, for example, in the range of 3% by mass or more and 80% by mass or less in terms of wet mass. More specifically, the starch content is usually 3% by mass or more in terms of wet mass. Among these, it is preferably 5% by mass or more, 10% by mass or more, 12% by mass or more, 15% by mass or more, 18% by mass or more, or 20% by mass or more.
- the upper limit is not particularly limited, but can be, for example, usually 80% by mass or less, 75% by mass or less, or 70% by mass or less.
- the dough composition in step (i) preferably has a moisture content on a dry basis exceeding a predetermined value.
- the technical significance of this is that if the dry basis water content is below a predetermined value, the enzymatic reaction will be difficult to proceed. It is held for a certain period of time to facilitate the enzymatic reaction that changes the relatively high molecular weight starch component defined by AUC5.0 into the relatively low molecular weight starch component defined by AUC3.5.
- the values of AUC3.5 and AUC5.0 in the puffed composition of the present invention are different from the values in the raw material without heat treatment (i.e., in step (i) and after step (ii),
- compositions produced by different manufacturing methods that have a large effect on the degrading enzyme reaction also show different values.
- the dry basis moisture content of the dough composition can be in a range of, for example, more than 50% by mass and 250% by mass or less.
- the lower limit of the moisture content on a dry basis of the fabric composition is usually more than 50% by mass, especially more than 55% by mass, or more than 60% by mass, or more than 63% by mass, or more than 65% by mass, or 68% by mass. Preferably more than 70% by mass, or more than 73% by mass, or more than 75% by mass, or more than 77% by mass, or more than 80% by mass, or more than 82% by mass, or more than 85% by mass. .
- the upper limit of the moisture content on a dry basis of the fabric composition of the present invention is not limited, but from the viewpoint of industrial production efficiency, it is usually 250% by mass or less, or 225% by mass or less, or 200% by mass or less. It can be 175% by mass or less, or 150% by mass or less.
- the dry basis moisture content of the dough composition in step (i) is maintained above the predetermined value for a predetermined period of time or more.
- the time period during which the moisture content on a dry basis in the dough composition is maintained above a predetermined value depends on the reaction rate determined from the enzyme activity, reaction temperature, moisture content on a dry basis, etc. in the dough composition, AUC3.5 and AUC5. It may be set as appropriate from the rate of change of 0, the rate of change of value ⁇ /value ⁇ , and the rate of change of weighted average area/weighted average perimeter, but it is preferable to set it within a range of 1 minute or more and 24 hours, for example.
- the lower limit is usually 1 minute or more, especially 2 minutes or more, or 3 minutes or more.
- the upper limit is not particularly limited, but is usually 24 hours or less or 16 hours or less.
- the reaction temperature in the dough composition can be appropriately set based on the rate of change in AUC3.5 and AUC5.0, and is preferably in the range of, for example, 0°C or more and 300°C or less.
- the lower limit is usually 0°C or higher, especially 5°C or higher, or 10°C or higher, or 15°C or higher, or 20°C or higher, or 30°C or higher, or 40°C or higher, or 50°C or higher, or
- the temperature may be 60°C or higher, or 70°C or higher, or 80°C or higher, or 90°C or higher, or 100°C or higher, or 110°C or higher, or 120°C or higher.
- the upper limit is not particularly limited, but can be generally 300°C or lower, particularly 260°C or lower, or 230°C or lower.
- step (ii) the treatment for maintaining the dry basis moisture content of the dough composition above the predetermined value for the predetermined period or more is performed by the heat treatment in step (ii) described below after preparing the dough composition in step (i). Although it may be provided as a separate pre-treatment, a part or all of it may be achieved in the heat treatment of step (ii) described below.
- the fermentation process described below or the enzyme treatment process in the dough composition can be carried out.
- the puffed composition of the present invention can be produced by swelling the treated dough composition by heat treatment.
- yeast fermentation is carried out using yeast blended into the dough composition
- enzyme treatment reaction is carried out using a starch degrading enzyme in the dough composition
- psyllium seed coat blended into the dough composition is subjected to enzyme treatment (specifically (preferably treated with cellulase and/or pectinase and/or xylanase, particularly preferably treated with at least pectinase and/or xylanase)
- the expanded composition of the present invention can be produced by expanding it by heat treatment.
- before heat treatment refers to the state of the dough composition before the above-mentioned fermentation process or enzyme treatment process (i.e., immediately after preparation)
- after heat treatment refers to the state of the dough composition after fermentation treatment or enzyme treatment. This shows the state of the puffed composition after the dough composition has been heat-treated and puffed.
- the dough composition in step (i) preferably has a dietary fiber content (total of soluble dietary fiber and insoluble dietary fiber) of a predetermined value or more.
- the dietary fiber content (particularly insoluble dietary fiber content) of the dough composition can be in the range of, for example, 3.0% by mass or more and less than 40% by mass in terms of wet mass. More specifically, the lower limit is usually 3.0% by mass or more in terms of wet mass.
- the content is preferably .0% by mass or more, 9.0% by mass or more, or 10.0% by mass or more.
- the upper limit is not particularly limited, but can be, for example, usually 40% by mass or less, 35% by mass or less, or 30% by mass or less in terms of wet mass.
- the dough composition in step (i) preferably contains methionol at a predetermined value or more in terms of wet mass.
- the content of methionol is preferably in the range of, for example, 0.1 ppb or more and 50,000 ppb or less in terms of wet mass. More specifically, the lower limit is usually 0.1 ppb or more, especially 1 ppb or more, or 2 ppb or more, or 5 ppb or more, or 10 ppb or more, or 15 ppb or more, or 20 ppb or more, or 25 ppb or more, or 30 ppb or more, or 35 ppb or more. , or 40 ppb or more.
- the upper limit is usually 50,000 ppb or less, preferably 45,000 ppb or less, or 40,000 ppb or less, or 35,000 ppb or less, or 30,000 ppb or less, or 25,000 ppb or less, or 20,000 ppb or less, or 15,000 ppb or less, or 10,000 ppb or less. If methionol is too concentrated, its aroma may be too noticeable.
- the dough composition in step (i) preferably has a total fat and oil content within a predetermined range.
- the total oil and fat content of the swelling composition of the present invention is preferably in the range of, for example, 2.0% by mass or more and 70% by mass or less in terms of wet mass. More specifically, the lower limit is usually preferably 2.0% by mass or more. Among them, 3.0% by mass or more, or 4.0% by mass or more, or 5.0% by mass or more, or 6.0% by mass or more, or 7.0% by mass or more, or 8.0% by mass or more, or 9
- the content is preferably .0% by mass or more, or 10.0% by mass or more.
- the upper limit is not particularly limited, but for example, usually 70% by mass or less, or 65% by mass or less, or 60% by mass or less, or 55% by mass or less, or 50% by mass or less, or 45% by mass or less, or 40% by mass. % or less, or 35% by mass or less, or 30% by mass or less.
- the dough composition in step (i) is preferably prepared to contain legumes and/or millet, preferably legumes. Although its content is arbitrary, it is preferably in the range of, for example, 5% by mass or more and 90% by mass or less in terms of wet mass. More specifically, the lower limit is usually 5% by mass or more, especially 10% by mass or more, or 15% by mass or more, or 20% by mass or more, or 25% by mass or more, or 30% by mass or more, or 35% by mass or more. It is preferable that The upper limit is not particularly limited, but can be, for example, usually 90% by mass or less, 80% by mass or less, or 70% by mass or less.
- the beans and/or cereals used in the preparation of the dough composition in step (i) may be those that are not subjected to the heat treatment described below, those that have been heat treated, or a combination of both. good. Furthermore, it is preferable to use powdered beans and/or cereals.
- the beans and/or cereals used in the preparation of the dough composition in step (i) must be mild in advance so that the [value ⁇ ]/[value ⁇ ] ratio measured under the above conditions falls within a predetermined range. It is also possible to use the heated raw material as the raw material in step (i). By using such a raw material, unnecessary components in the raw material are removed while the starch granules remain in the material, and the starch granules play a role of supporting swelling, which is preferable because the effects of the present invention are well exhibited. .
- the [value ⁇ ]/[value ⁇ ] ratio is in a range of, for example, 0.1 or more and 1.0 or less. More specifically, the lower limit of the ratio is usually 0.1 or more, or 0.15 or more, or 0.2 or more, or 0.25 or more, or 0.3 or more, or 0.35 or more. preferable.
- the upper limit of the ratio is not particularly limited, but it is preferable to perform pretreatment so that the ratio is usually 1.0 or less, particularly 0.95 or less, 0.9 or less, or 0.85 or less.
- the legumes and/or millet raw materials (especially raw material powder) used in the preparation of the dough composition in step (i) have a [value ⁇ ]/[value ⁇ ] ratio measured by the above method to the above predetermined value. or less (for example, in the range of 0.1 or more and 1.0 or less, specifically, usually 0.1 or more, or 0.15 or more, or 0.2 or more, or 0.25 or more, or 0.3 or more) , or 0.35 or more, and the upper limit of the ratio is not particularly limited, but is usually 1.0 or less, especially 0.95 or less, 0.9 or less, or 0.85 or less).
- the subject of the present invention also includes beans and/or millet raw materials (particularly raw material powders) that have been subjected to the above-mentioned methods.
- the heat-treated legumes and/or cereals raw material (particularly raw powder) for use in preparing the dough composition in step (i) can be prepared at 6% per cent of the ground material according to the procedure described above. It is preferable that the number of starch granule structures observed when observing the suspension is within a predetermined range.
- the number of starch grain structures in the beans and/or millet raw materials (especially raw material powder) subjected to such heating treatment is not limited, but is, for example, 10 to 100,000 grains/mm to less than 100,000 grains/ mm .
- the range is within the range.
- the lower limit of the number of such starch grain structures is usually 10 pieces/mm 2 or more, or 20 pieces/mm 2 or more, or 30 pieces/mm 2 or more, or 40 pieces/mm 2 or more, or 60 pieces/mm 2 or more. 2 or more pieces/ mm2 , or 80 pieces/mm2 or more, or 100 pieces/ mm2 or more, or 150 pieces/ mm2 or more, or 200 pieces/ mm2 or more, or 250 pieces/ mm2 or more, or 300 pieces/mm2 or more. Preferably it is greater than mm 2 .
- the upper limit of the value is not particularly limited, but may be, for example, 100,000 pieces/mm 2 or less, 50,000 pieces/mm 2 or less, or 10,000 pieces/mm 2 or less. Beans and/or cereals raw materials (particularly raw material powders) that have been subjected to a heating treatment in advance so that the number of starch granule structures falls within the above range are also included in the scope of the present invention.
- the degree of gelatinization of the beans and/or cereals used in the present invention is preferably within a predetermined range.
- the degree of starch gelatinization of the beans and/or cereals used in the present invention can be, for example, in the range of 0.1% by mass or more and less than 50% by mass. More specifically, the upper limit can be, for example, usually 50% by mass or less, 45% by mass or less, 40% by mass or less, or 35% by mass or less.
- the lower limit is not limited, but is usually 0.1% by mass or more, 0.5% by mass or more, or 1% by mass or more of beans and/or beans that have been preheated and/or Alternatively, cereal raw materials (particularly raw material powder) are also included in the scope of the present invention.
- the degree of gelatinization is measured using the second glucoamylase method (Japan Food Research Laboratories method, which is partially modified from the Central Customs Laboratories report: https://web.archive.org/web/20200611054551/https: //www.jfrl.or.jp/storage/file/221.pdf or https://www.jfrl.or.jp/storage/file/221.pdf).
- the beans and/or cereals used in the present invention have a starch content of at least a predetermined value.
- the starch content of the dough composition can be, for example, in the range of 3% by mass or more and 80% by mass or less in terms of wet mass. More specifically, the starch content is usually 3% by mass or more in terms of wet mass. Among these, it can be 5% by mass or more, or 10% by mass or more, or 12% by mass or more, or 15% by mass or more, or 18% by mass or more, or 20% by mass or more.
- the upper limit is not particularly limited, but can be, for example, usually 80% by mass or less, 75% by mass or less, or 70% by mass or less.
- the beans and/or cereals used in the present invention have a moisture content on a dry basis of a predetermined value or less.
- the dry weight moisture content is preferably in a range of, for example, 0% by mass or more and less than 25% by mass. More specifically, the upper limit can be generally less than 25% by mass, or 20% by mass or less, 15% by mass or less, or 10% by mass or less.
- the lower limit is not particularly limited, but it can usually be 0% by mass or more than 0% by mass.
- the dietary fiber content of the beans and/or cereals used in the present invention is within a predetermined range. Specifically, it is usually 3.0% by mass or more in terms of wet mass. or 3.5% by mass or more, or 4.0% by mass or more, or 4.5% by mass or more, or 5.0% by mass or more, or 6.0% by mass or more, or 7.0% by mass or more, or 8
- the content is preferably .0% by mass or more, or 9.0% by mass or more, or 10.0% by mass or more, or 11.0% by mass or more, or 12.0% by mass or more.
- the upper limit is not particularly limited, but can be, for example, usually 40% by mass or less, 35% by mass or less, or 30% by mass or less in terms of wet mass.
- the beans and/or cereals used in the present invention have a specific surface area per unit volume after ultrasonication of a predetermined value or more.
- one of the characteristics is that the specific surface area per unit volume after ultrasonication is greater than or equal to a predetermined value, which is measured using a laser diffraction scattering method in a 2% by mass ethanol dispersion of the object to be measured, which will be described later. Let's do one.
- the lower limit of the specific surface area per unit volume after ultrasonic treatment is usually 0.10 m 2 /mL or more, and the upper limit is not limited, but can be, for example, in the range of 2.5 m 2 /mL.
- the lower limit is usually 0.10 m 2 /mL or more. Among these, it is preferable to set it to 0.15 m 2 /mL or more, 0.20 m 2 /mL or more, or 0.25 m 2 /mL or more, particularly 0.30 m 2 /mL or more. In this way, in order to adjust the specific surface area per unit volume after ultrasonic treatment to a predetermined value or more, for example, the raw material edible plants such as beans and/or cereals may be pulverized in advance by appropriate crushing treatment. . Note that the upper limit is not particularly limited, but can usually be 2.5 m 2 /mL or less, 2.2 m 2 /mL or less, or 2.0 m 2 /mL or less.
- the temperature and time during the heating treatment are determined based on the above [value ⁇ ]/[value ⁇ ] ratio and/or the starch granule structure, etc., from the viewpoint of removing undesirable components in the raw material while preventing damage to the starch granules.
- the heating method can be adjusted as appropriate so that it is within a predetermined range, and the heating method can be one that directly heats the powder using a solid (such as a metal part in equipment) as a medium (such as an extruder) or one that heats the powder using a gas as a medium. Methods (saturated steam heating, air dry heating, etc.) can be adopted as appropriate.
- the temperature of the composition during the treatment is preferably in the range of, for example, 60°C or more and 300°C or less. More specifically, the upper limit is usually preferably 300°C or lower, 280°C or lower, 250°C or lower, 210°C or lower, or 150°C or lower.
- the lower limit of the temperature is not particularly limited, but it can usually be 60°C or higher, 70°C or higher, 80°C or higher, 90°C or higher, or 100°C or higher.
- the treatment time at the temperature is preferably 30 minutes or less, or 25 minutes or less, and although the lower limit is not particularly limited, it is usually preferably 0.1 minute or more.
- the dry basis moisture content during the heating treatment is equal to or less than a predetermined value. If the dry basis moisture content during the heating treatment is too high, the starch granules may be completely destroyed, or even if they are not destroyed, the heat resistance may be lost, making it difficult to achieve the effects of the present invention.
- the upper limit is preferably in the range of, for example, 0% by mass or more and 80% by mass or less in terms of dry basis moisture content. More specifically, the upper limit is usually 80% by mass or less, or 70% by mass or less, or 60% by mass or less, or 50% by mass or less, or 40% by mass or less, or 35% by mass or less, or 30% by mass or less.
- the lower limit of the dry basis moisture content during the heating treatment is not particularly limited, but it can usually be 0% by mass or more, 1% by mass or more, or 2% by mass or more.
- the legumes and/or cereals raw materials (especially raw material powder) used in the preparation of the dough composition in step (i) those that have been mildly heated can be used, as described above.
- Proteins contained in legumes and/or millet raw materials (especially raw material powder) are proteins that have been subjected to some kind of processing (for example, ultrasonic treatment, shear kneading treatment, heat treatment, etc.) (processed protein). It is preferable that By using legumes and/or millet raw materials (particularly raw material powder) containing such processed proteins, the puffed composition of the present invention has improved elasticity and/or extensibility, and the effects of the present invention can be obtained. It may become easier.
- beans and/or cereals raw materials that have been processed until some or all of the proteins contained therein are denatured.
- the denaturation treatment include heat treatment and electrical treatment. Specifically, proteins contained in such legumes and/or cereals raw materials (particularly raw material powders) are heated until they are thermally denatured (for example, at 60°C or higher). , or 70°C or higher, or 80°C or higher, etc.). The principle behind this is unknown, but the processed protein cross-links components such as starch, and the aggregated structure, which is thought to be composed of starch and protein in the puffed composition, develops into a desirable shape and size. may be contributing to.
- Such processed proteins are not particularly limited, but isolated pure products may be processed and incorporated into the composition, but processed proteins may be processed while being contained in beans and/or cereals. , is preferably blended into the composition. Furthermore, as mentioned above, it is preferable to use starch that has a low degree of processing to the extent that more than a certain percentage of starch granules remain, whereas for protein, it is preferable to use one that has been processed more than a certain degree (e.g., 60°C or higher, or 70°C or higher). or heat denaturation at 80° C. or higher) is preferably used.
- a certain degree e.g. 60°C or higher, or 70°C or higher
- the legumes and/or millet raw materials (especially raw material powder) used in the preparation of the dough composition in step (i) have a PDI value of, for example, less than 55% by mass, and the lower limit is particularly limited. However, it is preferable that it is, for example, 0% or more.
- the upper limit of the PDI value of beans and/or cereals is usually less than 55% by mass, or less than 50% by mass, or less than 45% by mass, or less than 40% by mass, or less than 35% by mass, or 30% by mass. %, or less than 25% by weight, or less than 20% by weight, or less than 15% by weight, or less than 10% by weight.
- the lower limit of the PDI value of beans and/or cereals is not particularly limited, but can be, for example, usually 0% by mass or more, 1% by mass or more, or 2% by mass or more.
- the puffed composition after baking of the present invention is preferably a composition in which the starch grain structure is destroyed, so that it has a smooth texture.
- the starch granule structure remains (not destroyed).
- the principle is unknown, but by performing a step of swelling the dough composition by heat treatment while it contains starch granules, the starch granules protect the internal voids and voids with a specific shape are formed. This is preferable because a good fragrance is easily retained.
- the number of starch granule structures in the composition decreases by a predetermined value or more (i.e., "the number of starch granule structures in the dough composition before heat treatment - after heat treatment"). It is preferable that the difference in decrease defined by the number of starch granule structures in the composition is a certain value or more. Specifically, the value of the rate of decrease is preferably in the range of, for example, 10 pieces/mm 2 or more and 100,000 pieces/mm 2 or less before and after the heat treatment in step (ii).
- the lower limit of the reduction rate is usually 10 pieces/mm2 or more, especially 20 pieces/mm2 or more, or 30 pieces/mm2 or more, or 40 pieces/ mm2 or more, or 50 pieces/ mm2. It is preferable that the number of particles is reduced by at least 100 pieces/mm 2 , or 150 pieces/mm 2 or more, or 200 pieces/mm 2 or more, or 250 pieces/mm 2 or more, or 300 pieces/mm 2 or more.
- the upper limit of the rate of decrease is not particularly limited, but can be, for example, usually 100,000 pieces/mm 2 or less, 50,000 pieces/mm 2 or less, or 10,000 pieces/mm 2 or less.
- beans and/or grains raw materials (particularly raw material powder) that have been subjected to a heating treatment in advance to meet the above regulations are also included in the scope of the present invention.
- one of the preferable characteristics of the dough composition in step (i) is that the ratio of [value ⁇ ]/[value ⁇ ] below, measured by ⁇ method c> below, is equal to or greater than a predetermined value.
- [Value ⁇ ] Viscosity at breakdown (cP) in the temperature increase stage (a1).
- [Value ⁇ ] Peak viscosity (cP) at the temperature increase stage (a1).
- ⁇ Method c> Using a Rapid Visco Analyzer, prepare 32 g of a 22% by mass composition pulverized water slurry, and measure a measurement sample using the Rapid Visco Analyzer according to steps (a1) and (a2) below.
- the ratio of [value ⁇ ]/[value ⁇ ] measured under the above conditions is usually 0.1 or more, and the upper limit is not particularly limited, but for example 1 It can be in the following range. More specifically, the lower limit is usually 0.1 or more, preferably 0.2 or more, 0.3 or more, 0.4 or more, or 0.5 or more. On the other hand, the upper limit is not particularly limited, but can be usually 1 or less, 0.95 or less, or 0.90 or less.
- the dough composition in step (i) is preferable because voids having a specific shape are likely to be formed and a good fragrance is likely to be retained.
- the principle behind this is unknown, but it is known that the starch granules of beans and/or cereals usually have a very strong structure and do not shatter at around 90°C.
- the dough composition in step (i) preferably has a starch granule structure of usually 10 particles/mm 2 or more, which is observed when a 6% suspension of the crushed material is observed according to the above-mentioned procedure
- the upper limit is not particularly limited, but may be, for example, 5000 pieces/mm 2 or less. More specifically, the lower limit is usually 10 pieces/mm 2 or more, especially 50 pieces/mm 2 or more, or 100 pieces/mm 2 or more, or 300 pieces/mm 2 or more, or 500 pieces/mm 2 or more, or 700 pieces/mm 2 or more. It is preferable that the number of particles/mm 2 or more, or 800 pieces/mm 2 or more, or 900 pieces/mm 2 or more, or 1000 pieces/mm 2 or more.
- the upper limit is not particularly limited, but it can usually be 5000 pieces/mm 2 or less, or 4000 pieces/mm 2 or less.
- the principle behind this is unknown, but by creating a dough composition in which the starch granule structure is not crushed, methionol is more likely to be retained in the starch network, making it difficult to perceive flour odor, as well as providing excellent leavening properties, making it a desirable food. It is thought that it will be a feeling.
- the degree of gelatinization of the dough composition in step (i) is within a predetermined range as measured by the method described above.
- the degree of gelatinization of the dough composition in step (i) can be, for example, in a range of 0.1% by mass or more and less than 70% by mass. More specifically, the upper limit can be, for example, usually less than 70% by mass, or 60% by mass or less, or 50% by mass or less, or 45% by mass or less, or 40% by mass or less, or 35% by mass or less.
- the lower limit thereof is not limited, but can be generally 0.1% by mass or more, 0.5% by mass or more, or 1% by mass or more.
- the dough composition in step (i) has low solubility of the protein contained therein, giving the composition the unique elasticity and viscoelasticity of puffed foods while giving it an easy-to-bite texture. It is more preferable because it can. Although the principle behind this is unknown, it is thought that insolubilized proteins affect the texture of starch.
- the PDI (protein dispersibility index) value of the puffed composition of the present invention can be, for example, 0% by mass or more and less than 55% by mass.
- the upper limit of the PDI value is usually less than 55% by mass, or less than 50% by mass, or less than 45% by mass, or less than 40% by mass, or less than 35% by mass, or less than 30% by mass, or 25% by mass.
- the lower limit of the PDI value is not particularly limited, but can usually be 0% by mass or more, 1% by mass or more, or 2% by mass or more.
- the dough composition in step (i) preferably has a starch degrading enzyme activity of a predetermined value or more.
- the starch degrading enzyme activity of the dough composition is preferably in the range of, for example, 0.2 U/g or more and 100.0 U/g or less in terms of dry mass. More specifically, the lower limit is usually 0.2 U/g or more, especially 0.4 U/g or more, or 0.6 U/g or more, or 0.8 U/g or more, or 1.0 U/g or more, or It is preferable that it is 2.0 U/g or more, or 3.0 U/g or more, or 4.0 U/g or more.
- the upper limit of such a ratio is not particularly limited, but is usually 100.0 U/g or less, or 50.0 U/g or less, or 30.0 U/g or less, or 10.0 U/g or less, Or it can be 7.0U/g or less.
- the raw material for the dough composition in step (i) it is preferable to use edible plants (for example, beans and/or cereals, especially beans) that have high starch degrading enzyme activity.
- the starch degrading enzyme activity of the raw material is preferably in the range of, for example, 0.2 U/g or more and 100.0 U/g or less in terms of dry mass. More specifically, the lower limit is usually 0.2 U/g or more, especially 0.4 U/g or more, or 0.6 U/g or more, or 0.8 U/g or more, or 1.0 U/g or more, or It is preferable that it is 2.0 U/g or more, or 3.0 U/g or more, or 4.0 U/g or more.
- the upper limit of such a ratio is not particularly limited, but is usually 100.0 U/g or less, or 50.0 U/g or less, or 30.0 U/g or less, or 10.0 U/g or less, Or it can be 7.0U/g or less.
- the processing method for obtaining such edible plants with high starch-degrading enzyme activity is such that the dry basis moisture content is below a predetermined percentage (for example, usually 70% by mass or below, or It is preferable to perform the heat treatment in an environment of 60% by mass or less, 50% by mass or less, 40% by mass or less, 30% by mass or less, or 20% by mass or less).
- the temperature of the heat treatment is preferably in the range of, for example, 60° C. or higher and 300° C. or lower.
- the upper limit can be usually 300°C or lower, 260°C or lower, 220°C or lower, or 200°C or lower.
- the treatment temperature is preferably a predetermined temperature or higher.
- the temperature is usually preferably 60°C or higher.
- the temperature is desirably 70°C or higher, 80°C or higher, 90°C or higher, or 100°C or higher.
- the heating time can be set arbitrarily until the starch degrading enzyme activity is adjusted to a predetermined value, but it is preferably within a range of, for example, 0.1 minutes or more and 60 minutes or less.
- the lower limit can be generally 0.1 minute or more, or 1 minute or more.
- the upper limit is not particularly limited, but can usually be 60 minutes or less.
- the enzyme activity unit (U/g) is defined as the absorbance decrease rate C (%) at 660 nm during 30 minutes of enzyme reaction of the measurement sample. It is determined by the absorbance reduction rate ( ⁇ (absorbance B - absorbance A) / absorbance B ⁇ x 100 (%).
- the enzyme activity that reduces the absorbance by 10% per 10 minutes is defined as 1 unit (U), and 0.25 mL of enzyme solution (
- the enzyme activity per 1 g of the sample to be measured is determined by the following formula from the absorbance reduction rate C (%) when the enzyme reaction is performed for 30 minutes with a sample content of 0.025 g.
- starch degrading enzymes in the dough composition in step (i) include amylase and the like. These may be derived from legumes and/or millet that are raw materials for the dough composition, preferably from edible plants such as beans, or may be added separately from the outside, but they may be used to improve the starch degrading enzyme activity in the dough composition. It is preferable that a predetermined proportion or more of the ingredients is derived from edible plants as raw materials, particularly beans and/or cereals, preferably beans. Specifically, the proportion of starch degrading enzyme activity derived from the raw material edible plants (especially beans and/or millet, preferably beans) among the starch degrading enzyme activities in the dough composition is, for example, 30% or more and 100%.
- the lower limit is usually preferably 30% or more, or 40% or more, or 50% or more, or 60% or more, or 70% or more, or 80% or more, or 90% or more.
- the upper limit is not particularly limited, but can be, for example, usually 100% or less.
- a predetermined proportion or more of the degrading enzyme activity in the dough composition in step (i) is derived from endogenous degrading enzymes contained in the edible plants (especially beans and/or cereals, preferably beans) that are the raw materials. It is preferable that the starch decomposing enzyme is derived from an endogenous starch degrading enzyme contained in beans and/or cereals, preferably beans, and it is particularly preferable that the starch degrading enzyme is amylase.
- starch derived from edible plants is thought to have the property of being easily degraded by endogenous degrading enzymes contained in the same plants, so starch degrading enzymes (especially endogenous degrading enzymes contained in edible plants) are It is preferable that the plant of origin contains at least the same type of plant as the plant of origin of the starch contained in the composition.
- the ratio is preferably in the range of, for example, 30% or more and 100% or less. More specifically, the lower limit is usually 30% or more, preferably 40% or more, 50% or more, 60% or more, 70% or more, 80% or more, or 90% or more.
- the upper limit is not particularly limited, but can be generally 100% or less, for example.
- the dough composition in step (i) has a sodium chloride content of not more than a predetermined proportion in terms of wet mass.
- the sodium chloride content is, for example, in the range of 0% by mass or more and 5% by mass or less in terms of wet mass. More specifically, the upper limit is usually 5% by mass or less, especially 4% by mass or less, or 3% by mass or less, or 2% by mass or less, or 1% by mass or less, or 0.7% by mass or less, or 0. It is preferably 5% by mass or less.
- the dough composition of the present invention is useful even if the sodium chloride content is below the above-mentioned upper limit, since it becomes a composition that has the unique elasticity and viscoelasticity of puffed foods.
- the lower limit of such a ratio is not particularly limited, but can usually be 0% by mass or more than 0% by mass.
- the alcohol content of the dough composition in step (i) is at most a predetermined percentage in terms of wet mass.
- this regulation is equal to or less than a predetermined ratio, the effects of the present invention can be sufficiently exerted.
- the alcohol content of the swelling composition of the present invention is preferably in the range of, for example, 0% by mass or more and 10% by mass or less in terms of wet mass. More specifically, the upper limit is usually 10% by mass or less.
- the amount is less than % by mass.
- the lower limit is not particularly limited, but from the viewpoint of industrial productivity, it can be, for example, usually 0% by mass or more than 0% by mass.
- the dough composition in step (i) has an alcoholic beverage content of not more than a predetermined proportion in terms of wet mass.
- this regulation is equal to or less than a predetermined ratio, the effects of the present invention can be sufficiently exerted.
- the alcoholic beverage content of the expanded composition of the present invention is preferably in the range of, for example, 0% by mass or more and 10% by mass or less in terms of wet mass. More specifically, the upper limit is usually 10% by mass or less.
- the amount is less than % by mass.
- the lower limit is not particularly limited, but from the viewpoint of industrial productivity, it can be, for example, usually 0% by mass or more than 0% by mass.
- the dough composition in step (i) preferably has a wheat content within a predetermined range.
- the content of wheat in the dough composition is preferably in the range of, for example, 0% by mass or more and 50% by mass or less in terms of wet mass. More specifically, the upper limit is preferably 50% by mass or less.
- the amount of The dough composition of the present invention is useful even if the wheat content ratio is below the above-mentioned upper limit, since it becomes a composition that has the unique elasticity and viscoelasticity of a puffed food.
- the lower limit of such a ratio is not particularly limited, but can usually be 0% by mass or more than 0% by mass.
- the content ratio of wheat-derived protein to the total protein content of the composition is within a predetermined range. Specifically, it is preferable that the content ratio of wheat-derived protein to the total protein content of the dough composition is, for example, in the range of 0% by mass or more and 50% by mass or less. More specifically, the upper limit is preferably 50% by mass or less.
- the dough composition of the present invention has a protein content ratio derived from wheat to the total protein content that is less than or equal to the above-mentioned upper limit, so that even if the composition contains relatively little wheat, it has the characteristic pullability and elasticity characteristic of puffed foods. , it is useful because it results in a composition having viscoelasticity.
- the lower limit of such a ratio is not particularly limited, but can usually be 0% by mass or more than 0% by mass.
- the dough composition in step (i) more preferably contains localized portions of dietary fiber (i.e., the sum of soluble dietary fiber and insoluble dietary fiber) in edible plants.
- the proportion of the dietary fiber localized portion (for example, psyllium seed coat) to the total mass of the entire dough composition is, for example, 0.1% by mass or more and 20% by mass or less on a wet mass basis. More specifically, the lower limit is usually preferably 0.1% by mass or more. Among these, 0.2% by mass or more, 0.3% by mass or more, 0.4% by mass or more, 0.5% by mass or more, 1.0% by mass or more, or 1.5% by mass or more is preferable.
- the upper limit is usually not limited, but can be, for example, usually 20% by mass or less, 15% by mass or less, 10% by mass or less, 7.5% by mass or less, or 5.0% by mass or less.
- the dietary fiber localization site may be an insoluble dietary fiber localization site that satisfies the above regulations. Further, the dietary fiber localization site may be at least the psyllium seed coat, which has been further subjected to the above-mentioned enzyme treatment (for example, cellulase treatment, xylanase treatment, and/or pectinase treatment, etc.). Good too.
- the dough composition in step (i) contains the seed coat of legumes as a dietary fiber localized site (more specifically, an insoluble dietary fiber localized site) in the above ratio, and is fermented by fermenting the dough. This is preferable because the composition has physical properties that make it easy to swell in step (ii). In particular, in a composition that does not include a step of fermenting the dough, it is preferable because it improves the spreadability of the dough when water is added, resulting in physical properties that make it easier to expand in step (ii).
- the dough composition in step (i) combines the seed coat (sometimes referred to as plantain seed coat or psyllium husk) of Psyllium husk, which is a wild plant that is usually used for food, with the dietary fiber localized portion (more specifically, soluble It is preferable to contain the above ratio as dietary fiber and insoluble dietary fiber localized site, because it provides physical properties that make it easy to expand in step (ii), especially in a fermented composition having a step of fermenting dough.
- seed coat sometimes referred to as plantain seed coat or psyllium husk
- psyllium husk a wild plant that is usually used for food
- dietary fiber localized portion more specifically, soluble It is preferable to contain the above ratio as dietary fiber and insoluble dietary fiber localized site, because it provides physical properties that make it easy to expand in step (ii), especially in a fermented composition having a step of fermenting dough.
- the psyllium seed coat part which has been subjected to the above-mentioned enzyme treatment is treated as described above. It is preferable to contain it in a proportion. Further, it is preferable to contain both the seed coat of beans and the seed coat of plantain (particularly the seed coat of plantain in an enzyme-treated state), and it is preferable that the total content is in the above-mentioned ratio.
- the dough composition in step (i) contains the seed coat of psyllium (sometimes referred to as psyllium seed coat or psyllium husk)
- the plantain seed coat and other raw materials may be blended at the same time. Although they may be blended individually and stepwise in this order, it is preferable to blend the other raw materials after creating a mixture of water and plantain seed coat. It is more preferable to additionally incorporate psyllium seed coat.
- the dietary fiber localized portion may contain the dietary fiber localized portion alone, or may be contained in the form of a dietary fiber-containing food material containing the dietary fiber localized portion.
- Dietary fiber-containing foodstuffs containing dietary fiber localized sites in foods of the same type or the same individual may contain the dietary fiber localized sites and other sites separately, or the dietary fiber localized sites may be contained separately. It is also possible to contain foodstuffs containing the ingredients.
- the dietary fiber localization site may be an insoluble dietary fiber localization site that satisfies the above regulations.
- dietary fiber localized site and “insoluble dietary fiber localized site” and the definitions of "edible part” and “inedible part” of edible plants in the present invention are as described above. .
- the localized dietary fiber site when incorporating the localized dietary fiber site into the dough composition in step (i), it is preferable to include it in the form of a micronized product.
- the dietary fiber localized area When micronizing the dietary fiber localized area, the dietary fiber localized area may be subjected to the micronization treatment alone, or the dietary fiber-containing food material including the dietary fiber localized area may be subjected to the micronization treatment.
- Methods include separating the edible part of plantain from other parts, micronizing it, and then mixing it with millet grains that have an edible part that has been separately micronized, or separating the plantain seed coat from other parts and micronizing it. Examples include a method of mixing with beans and/or millet grains that have been subjected to a separate micronization treatment.
- the dietary fiber localization site is an insoluble dietary fiber localization site that is a hard tissue, it is preferable that the above-mentioned provisions are satisfied.
- micronization processing on dietary fiber-containing foodstuffs that contain localized dietary fiber sites (or localized insoluble dietary fiber sites), it is possible to omit the process of fractionating the material for each site. If the method can be adopted, it can be produced industrially advantageously. For example, there is a method in which beans having a seed coat or cereals having a bran are subjected to micronization treatment as they are.
- the micronized dietary fiber localized portion may contain a product that has been subjected to micronization treatment after separating the dietary fiber localized portion from the food, or may contain dietary fiber containing the dietary fiber localized portion. It may also contain foodstuffs that have been subjected to micronization treatment.
- micronization treatment When micronization treatment is applied to a dietary fiber-containing food material containing a localized dietary fiber site or a localized dietary fiber site (or a localized insoluble dietary fiber site), there are particular restrictions on the means of pulverization used as a condition for the refining process. Not done.
- the temperature during pulverization is also not limited, and any of high temperature pulverization, room temperature pulverization, and low temperature pulverization may be used.
- the pressure during pulverization is also not limited, and may be any of high-pressure pulverization, normal-pressure pulverization, and low-pressure pulverization.
- equipment for such pulverization examples include equipment such as blenders, mixers, mills, kneaders (extruders), pulverizers, crushers, and grinders. Good too.
- a dry bead mill a medium stirring mill such as a ball mill (rolling type, vibrating type, etc.), a jet mill, a high-speed rotating impact type mill (pin mill, etc.), a roll mill, a hammer mill, etc. can be used.
- the particle diameter d50 of the fine particle composite after disturbance (e.g., ultrasonication) must be adjusted within a predetermined range.
- the particle diameter d50 after agitation (for example, ultrasonication) is preferably in the range of, for example, 1 ⁇ m or more and 450 ⁇ m or less.
- the upper limit is usually 450 ⁇ m or less, preferably 400 ⁇ m or less, or 350 ⁇ m or less, or 300 ⁇ m or less, or 250 ⁇ m or less, or 200 ⁇ m or less, or 150 ⁇ m or less, or 100 ⁇ m or less.
- the lower limit thereof is not particularly limited, but can be generally 1 ⁇ m or more, particularly 5 ⁇ m or more, or 7 ⁇ m or more.
- the particle diameter d90 of the fine particle composite after disturbance (e.g., ultrasonication) must be adjusted within a predetermined range.
- the particle diameter d90 after agitation (for example, ultrasonication) is preferably in the range of, for example, 1 ⁇ m or more and 500 ⁇ m or less.
- the upper limit is usually 500 ⁇ m or less, preferably 450 ⁇ m or less, or 400 ⁇ m or less, or 350 ⁇ m or less, or 300 ⁇ m or less, or 250 ⁇ m or less, or 200 ⁇ m or less, or 150 ⁇ m or less, or 100 ⁇ m or less.
- the lower limit is not particularly limited, but it is usually 1 ⁇ m or more, preferably 5 ⁇ m or more, or 7 ⁇ m or more.
- the specific surface area per unit volume is preferably in the range of, for example, 0.01 [m 2 /mL] or more and 1.50 [m 2 /mL] or less. More specifically, the upper limit is usually 0.01 [m 2 /mL] or more, preferably 0.02 [m 2 /mL] or more, or 0.03 [m 2 /mL] or more.
- the upper limit is not particularly limited, but is usually 1.50 [m 2 /mL] or less, especially 1.00 [m 2 /mL] or less, or 0.90 [m 2 /mL] or less, or 0.80 [m 2 /mL] or less. [m 2 /mL] or less is preferable.
- the specific surface area per unit volume [m 2 /mL] of the composition refers to the unit volume (1 mL) when the particles are assumed to be spherical, as measured using a laser diffraction particle size distribution analyzer described below. ) represents the specific surface area per area.
- the specific surface area per unit volume when particles are assumed to be spherical is a measured value that reflects the particle components, surface structure, etc. (specific surface area per volume or mass determined by permeation method, gas adsorption method, etc.) are numbers based on different measurement mechanisms.
- the specific surface area per unit volume when the particles are assumed to be spherical is calculated by 6 ⁇ ⁇ (ai) ⁇ ⁇ (ai ⁇ di), where the surface area per particle is ai and the particle diameter is di. Desired.
- the specific surface area per unit volume of the composition after agitation is measured under the following conditions after agitating (e.g., ultrasonication) the dispersion of the composition.
- ethanol is used as a solvent, which does not easily affect the structure of the sample during measurement of the composition.
- 1 g of the sample is immersed in 50 g of ethanol, left to stand for about 5 minutes, and then stirred and suspended using a spatula.
- Mesh No. 8 specified in U.S.A.
- a laser diffraction type particle size distribution measuring device having a measurement range of at least 0.02 ⁇ m to 2000 ⁇ m by laser diffraction scattering method is used.
- a Microtrac MT3300 EX2 system manufactured by Microtrac Bell Co., Ltd. is used, and as the measurement application software, for example, DMSII (Data Management System version 2, manufactured by Microtrac Bell Co., Ltd.) is used.
- DMSII Data Management System version 2, manufactured by Microtrac Bell Co., Ltd.
- the sample before disturbance that is, the sample without ultrasonic treatment
- the result is the measured value.
- a sample after disturbance for example, ultrasonication
- a sample that has not been subjected to ultrasonication is introduced, and the concentration is adjusted to within an appropriate range by sample loading.
- the ultrasonic treatment button of the same software is pressed to perform ultrasonic treatment (treatment using ultrasonic waves with a frequency of 40 kHz and an output of 40 W for 3 minutes).
- the particle size is less than or equal to the particle size specified for each channel in Table B below, and larger than the particle size specified for the channel with one number larger (the minimum measurement limit particle size for the maximum channel of the measurement range).
- the frequency of large particles can be measured for each channel in Table B below, and the particle frequency % of each channel can be determined using the total frequency of all channels within the measurement range as the denominator. (also referred to as “frequency %”).
- the particle frequency % for channel 1 represents the frequency % of particles less than or equal to 2000.00 ⁇ m and greater than 1826.00 ⁇ m.
- the beans and/or millet included in the dough composition in step (i) are preferably in the form of legume powder and/or millet powder having a particle size d90 of a predetermined value or less after ultrasonication.
- the particle diameter d90 of beans and/or cereals after ultrasonic treatment is preferably in the range of, for example, 1 ⁇ m or more and less than 500 ⁇ m. More specifically, the upper limit is usually less than 500 ⁇ m, preferably 450 ⁇ m or less, or 400 ⁇ m or less, or 350 ⁇ m or less, or 300 ⁇ m or less, or 250 ⁇ m or less, or 200 ⁇ m or less, or 150 ⁇ m or less, or 100 ⁇ m or less.
- the lower limit is not particularly limited, but is usually 1 ⁇ m or more, preferably 5 ⁇ m or more, 7 ⁇ m or more, or 10 ⁇ m or more.
- the psyllium husk has been previously treated with an enzyme (preferably a cellulase and/or pectinase and/or xylanase treatment, more preferably at least a xylanase and/or pectinase treatment).
- an enzyme preferably a cellulase and/or pectinase and/or xylanase treatment, more preferably at least a xylanase and/or pectinase treatment.
- the scope of the present invention also includes enzyme-treated products of psyllium seed coats that have been subjected to the following treatments.
- step (ii) the dough composition is heated and expanded.
- the above-mentioned enzyme treatment for example, cellulase treatment and/or xylanase treatment and/or pectinase treatment, etc.
- the starch in the dough composition is decomposed by the degrading enzyme, and the Things will continue to expand. That is, when performing the above-mentioned enzyme treatment, raw materials that have been previously subjected to enzyme treatment may be used, enzyme treatment may be performed in step (i), enzyme treatment may be performed in step (ii), A combination of these methods may also be used.
- the method may include performing enzyme treatment in step (i) and/or step (ii).
- the heating time in step (ii) may be appropriately set based on the reaction rate determined from the enzyme activity in the dough composition, reaction temperature, dry basis moisture content, etc., and the rate of change in AUC3.5 and AUC5.0. , for example, usually for 1 minute or more and 24 hours or less. Specifically, the lower limit is usually 1 minute or more, especially 2 minutes or more, or 3 minutes or more. Although the upper limit is not particularly limited, it can usually be 24 hours or less, or 16 hours or less.
- the heating temperature in step (ii) can also be appropriately set based on the rate of change in AUC3.5 and AUC5.0, but is preferably in the range of, for example, 30°C or higher and 300°C or lower. More specifically, the lower limit is usually 30°C or higher, especially 40°C or higher, or 50°C or higher, or 60°C or higher, or 70°C or higher, or 80°C or higher, or 90°C or higher, or 95°C or higher, or The temperature may be 100°C or higher, or 105°C or higher, or 110°C or higher, or 115°C or higher, or 120°C or higher.
- the upper limit is not particularly limited, but for example, it is usually 300°C or less, especially 290°C or less, or 280°C or less, or 270°C or less, or 260°C or less, or 250°C or less, or 240°C or less, or 230°C or less. , or 220°C or less.
- the pressure during heating in step (ii) is not particularly limited and is arbitrary as long as it does not prevent the composition from swelling, but it can usually be normal pressure.
- the puffed composition of the present invention is a fermented puffed composition
- the following fermented composition manufacturing method can be adopted as the manufacturing method.
- the provisions regarding step (ii) in this specification (specifically, the provisions regarding the state before and after the heat treatment in step (ii)) are the same as the fermentation step (ii-a) described below. It is sufficient that the "after treatment" provisions are satisfied at the time when the calcination step (ii-b) is completed, but the provisions may be satisfied at the time the fermentation step (ii-a) is completed.
- the puffed composition of the present invention is a non-fermented puffed composition
- the following method for producing a non-fermented puffed composition can be employed, for example.
- the provisions regarding step (ii) in this specification shall be the same as the mixing step (ii-2a) described below.
- the firing step (ii-2b) are completed, it is sufficient that the "after treatment" provisions are satisfied, but the provisions may be satisfied at the time the mixing step (ii-2a) is completed.
- Step (ii) includes the following steps (ii-a) and (ii-b).
- (ii-a) A step of fermenting the dough composition of (i) with yeast.
- (ii-b) A step of heat-treating the composition after yeast fermentation of (ii-a).
- Step (ii) includes the following steps (ii-2a) and (ii-2b).
- (ii-2a) A step of mixing air bubbles and/or a swelling agent into the dough composition of (i).
- (ii-2b) Heat-treating the mixed composition of (ii-2a) above.
- step (ii) it is preferable that the swelling by heat treatment of the dough composition in step (ii) be carried out so as to satisfy the following conditions.
- the dry basis moisture content of the composition decreases by a predetermined percentage or more (i.e., "(the percentage in the fabric composition before heat treatment - the percentage in the composition after heat treatment)" )/the ratio in the dough composition before heat treatment” is preferably a value greater than a certain value.
- the reduction rate before and after the heat treatment in step (ii) is preferably in a range of, for example, 5% by mass or more and 100% by mass or less. More specifically, the lower limit of the reduction rate is usually 5% by mass or more, especially 9% by mass or more, or 15% by mass or more, or 20% by mass or more, or 25% by mass or more, or 30% by mass or more, or 35% by mass or more.
- the reduction is at least 40% by mass, at least 45% by mass, at least 50% by mass, at least 55% by mass, or at least 60% by mass.
- the upper limit of the reduction rate is not particularly limited, but for example, usually 100% by mass or less, or 98% by mass or less, or 96% by mass or less, or 94% by mass or less, or 92% by mass or less, or 90% by mass or less, Alternatively, it can be 80% by mass or less, or 70% by mass or less.
- the dry basis moisture content reduction rate before and after the heat treatment in step (ii) is relatively small (i.e., "( The rate of decrease defined by "the ratio in the dough composition before fermentation and heat treatment - the ratio in the composition after fermentation and heat treatment” / "the ratio in the dough composition before fermentation and heat treatment” is a value above a certain level. ) is preferable. Specifically, it is preferable that the rate of decrease before and after the heat treatment in step (ii) is, for example, in a range of 5% by mass or more and 80% by mass or less.
- the lower limit of the reduction rate may be usually 5% by mass or more, 9% by mass or more, or 15% by mass or more.
- the upper limit of the reduction rate is not limited, but from the viewpoint of industrial production efficiency, it can be, for example, usually less than 80% by mass, especially less than 70% by mass, or less than 60% by mass.
- before heat treatment refers to the state of the dough composition immediately after preparation in step (i)
- after heat treatment refers to the state of the dough composition immediately after preparation in step (ii). It shows the state of the expanded composition afterward.
- the ratio (value ⁇ /value ⁇ ) of the wet mass equivalent content (ppb) of methionol (value ⁇ ) to AUC 5.0 (value ⁇ ) increases by a predetermined value or more.
- the increase rate defined by "(the ratio in the composition after heat treatment - the ratio in the dough composition before heat treatment)/the ratio in the dough composition before heat treatment” is a value above a certain level)
- the rate of increase in the value ⁇ /value ⁇ is preferably, for example, 5% or more, and the upper limit thereof is not particularly limited, but may be, for example, in the range of 5000% or less.
- the lower limit of the increase rate of value ⁇ /value ⁇ is usually 5% or more, or 8% or more, or 10% or more, or 20% or more, or 30% or more, or 35% or more, or 40%. or more, or 50% or more, or 80% or more, or 100% or more, or 140% or more, or 230% or more, or 300% or more, or 350% or more, or 400% or more. If this value is less than the lower limit, it may be difficult for the swelling composition to expand or impart viscoelasticity.
- the upper limit of the rate of increase in value ⁇ /value ⁇ is not particularly limited, but may be, for example, 5000% or less, 4500% or less, or 4000% or less. Note that the specified range of the value ⁇ and the specified range of the value ⁇ are as described above.
- the AUC5.0 of the composition decreases by a predetermined proportion or more (i.e., "(the proportion in the dough composition before heat treatment - the proportion in the composition after heat treatment)" /the ratio in the dough composition before heat treatment” is preferably a value greater than a certain value. Specifically, such a value is preferably such that the rate of decrease before and after the heat treatment in step (ii) is, for example, in a range of 5% or more and 100% or less. More specifically, the lower limit of the reduction rate is usually 5% or more, especially 10% or more, or 15% or more, or 20% or more, or 25% or more, or 30% or more, or 35% or more, or 40%.
- compositions with a high AUC5.0 are difficult to expand during heat treatment and are difficult to form voids with a specific shape. It is believed that the dough composition tends to expand and voids with a specific shape are formed.
- the upper limit of the reduction rate is not particularly limited, but can be, for example, usually 100% or less, or 90% or less. Note that, since the value of the composition after heat treatment does not change significantly even after cooling to room temperature, the measured value of the composition after cooling to room temperature can be employed as the value of the composition after heat treatment.
- the AUC3.5 of the composition increases by a predetermined proportion or more (i.e., "(the proportion in the composition after heat treatment - the proportion in the dough composition before heat treatment)" /the ratio in the dough composition before heat treatment” is preferably a value greater than a certain value.
- the rate of increase before and after the heat treatment in step (ii) is, for example, in a range of 5% or more and 500% or less. More specifically, the lower limit of the increase rate is usually 5% or more, especially 10% or more, or 15% or more, or 20% or more, or 25% or more, or 30% or more, or 35% or more, or 40%. It is preferable to increase the number by more than 100%.
- a composition with a high AUC3.5 promotes expansion after heat treatment, softens the hardening of the composition upon cooling, and facilitates the formation and maintenance of the voids characteristic of the present invention. Therefore, it is considered that the larger the increase rate, the better the quality of the composition, which has the property of being less likely to harden after heat treatment.
- the upper limit of the increase rate is not particularly limited, but for example, it is usually 500% or less, or 400% or less, or 300% or less, or 250% or less, or 210% or less, or 200% or less, or 150% or less, or It can be 100% or less, or 95% or less, or 90% or less, or 85% or less, or 80% or less, or 75% or less, or 70% or less, or 65% or less. Note that, since the value of the composition after heat treatment does not change significantly even after cooling to room temperature, the measured value of the composition after cooling to room temperature can be employed as the value of the composition after heat treatment.
- the ratio of the AUC5.0 to the AUC3.5 of the composition decreases by a predetermined percentage or more (i.e., "( It is preferable that the reduction rate defined by "the ratio in the dough composition before heat treatment - the ratio in the composition after heat treatment”/the ratio in the dough composition before heat treatment is a value of a certain value or more. Specifically, it is preferable that the rate of decrease before and after the heat treatment in step (ii) is, for example, in a range of 10% or more and 100% or less.
- the lower limit of the reduction rate is usually 10% or more, especially 15% or more, or 20% or more, or 25% or more, or 30% or more, or 35% or more, or 40% or more. preferable. The reason for this is not clear, but it is thought that the larger the reduction rate, the better the quality of the dough composition with a good balance between ease of swelling in the dough composition during heat treatment and resistance to hardening after heat treatment. .
- the upper limit of the rate of decrease is not particularly limited, but can be, for example, usually 100% or less, 90% or less, or 80% or less. Note that, since the value of the composition after heat treatment does not change significantly even after cooling to room temperature, the measured value of the composition after cooling to room temperature can be employed as the value of the composition after heat treatment.
- the value of the weighted average area/weighted average perimeter increases by a predetermined ratio or more before and after the heat treatment in step (ii) (i.e., "(the ratio in the composition after heat treatment - It is preferable that the increase rate defined by "the ratio in the dough composition before heat treatment/the ratio in the dough composition before heat treatment” is a value of a certain value or more. Specifically, the rate of increase in such a value is preferably in a range of, for example, 5% or more and 50,000% or less.
- the lower limit of the increase rate is usually 5% or more, especially 6% or more, or 7% or more, or 8% or more, or 9% or more, or 10% or more, or 15% or more, or 20%. or more, or 30% or more, or 40% or more, or 50% or more, or 100% or more, or 500% or more, or 1000% or more, or 3000% or more, or 5000% or more. The reason for this is not certain, but it is thought to be due to the expansion of air bubbles in the dough.
- the upper limit of the increase rate is not particularly limited, but is usually 50,000% or less, 40,000% or less, 30,000% or less, or 20,000% or less.
- the total area of voids having an aspect ratio of 3.5 or more and a circularity coefficient of 0.3 or more increases by a predetermined percentage or more before and after the heat treatment in step (ii) (i.e., " (The ratio in the composition after heat treatment - The ratio in the dough composition before heat treatment)/The ratio in the dough composition before heat treatment is preferably a value greater than a certain value. . Specifically, the rate of increase in such a value is preferably in a range of, for example, 50% or more and 100,000% or less.
- the lower limit of the increase rate is usually 50% or more, especially 100% or more, or 150% or more, or 180% or more, or 200% or more, or 250% or more, or 280% or more, or 300%. or more than 330%, or more than 380%, or more than 400%, or more than 450%, or more than 480%, or more than 500%, or more than 550%, or more than 900%, or more than 1000%, or 2000% or more, or preferably 9000% or more.
- the upper limit of the increase rate is not particularly limited, but is usually 100,000% or less, 90,000% or less, 80,000% or less, or 70,000% or less.
- the total void area with an area of more than 10,000 ⁇ m2 increases by a predetermined ratio or more (i.e., "(the ratio in the composition after heat treatment - before heat treatment)".
- the increase rate defined by "the ratio in the dough composition)/the ratio in the dough composition before heat treatment” is a value of a certain value or more. Specifically, the rate of increase in such a value is preferably in a range of, for example, 1% or more and 100,000% or less.
- the lower limit of the increase rate is usually 1% or more, especially 5% or more, or 10% or more, or 30% or more, or 50% or more, especially 100% or more, or 150% or more, or 180%. or more than 200%, or more than 250%, or more than 280%, or more than 300%, or more than 330%, or more than 380%, or more than 400%, or more than 450%, or more than 480%, or 500% It is preferable that it is above. The reason for this is not certain, but it is thought to be due to the expansion of air bubbles in the dough.
- the upper limit of the increase rate is not particularly limited, but is usually 100,000% or less, or 90,000% or less, or 80,000% or less, or 70,000% or less, or 60,000% or less, or 50,000% or less.
- the volume of the composition before and after the heat treatment in step (ii) usually increases by 1% or more (i.e., "(volume after heat treatment - volume before heat treatment)/volume before heat treatment”). ”) is preferable.
- the rate of increase in such a value is, for example, in a range of 1% or more and 2000% or less. More specifically, the lower limit of the increase rate is usually 1% or more, especially 2% or more, or 3% or more, or 4% or more, or 5% or more, or 6% or more, or 7% or more, or 8%.
- the upper limit of the increase rate is not particularly limited, but is usually 2000% or less, or 1000%, or 800%, or 600% or less, or 400% or less, or 300% or less, or 200% or less, Or it can be 150% or less.
- the expanded composition of the present invention preferably maintains its expanded state even after the heat treatment in step (ii). That is, when the composition is cooled to room temperature (20° C.) after the heat treatment in step (ii), the reduction rate of the total porosity is less than or equal to the predetermined value (i.e., “(the composition after step (ii) The reduction rate defined as the ratio (maximum value) - the ratio (minimum value) in the composition after cooling to room temperature / the ratio (maximum value) in the composition after step (ii) is a value below a certain level. ) is preferred. Specifically, it is preferable that the reduction rate of such a value is, for example, in a range of 0% or more and 50% or less.
- the lower limit of the reduction rate is usually 50% or less, especially 45% or less, or 40% or less, or 35% or less, or 30% or less, or 25% or less, or 20% or less. preferable. Although the reason for this is not clear, it is thought that the composition having a large proportion cannot maintain its expanded state after heat treatment and rapidly deflates.
- the lower limit of the reduction rate is not particularly limited, but is usually 0% or more, or 5% or more.
- the reduction rate of the volume of the composition when the composition is cooled to room temperature (20° C.) after the heat treatment in step (ii) is a predetermined percentage or less (i.e., "(step ( ii) Volume in the post-composition (maximum value) - Volume in the composition after cooling to room temperature (minimum value))/Volume in the post-composition (maximum value) in step (ii)
- a value where the reduction rate is below a certain level is preferable. That is, it is preferable that the reduction rate of such a value is, for example, in a range of 0% or more and 50% or less.
- the lower limit of the reduction rate is usually 50% or less, especially 45% or less, or 40% or less, or 35% or less, or 30% or less, or 25% or less, or 20% or less. preferable. Although the reason for this is not clear, it is thought that the composition having a large proportion cannot maintain its expanded state after heat treatment and rapidly deflates.
- the lower limit of the reduction rate is not particularly limited, but is usually 0% or more, or 5% or more.
- the production method of the present invention may include at least steps (i) and (ii), but in addition to steps (i) and (ii), the puffed composition of step (ii) is further treated under reduced pressure. It is preferable to include the step of (step (iii)). As described above, it is preferable to provide this step (iii) in which the expanded composition of step (ii) is treated under reduced pressure, since it is possible to prevent shrinkage of the expanded composition and adjust the pore size to a preferable value. It is also preferable because it may make it easier to feel the pleasant aroma derived from raw materials (beans, cereals).
- the depressurization treatment in step (iii) is not particularly limited, and can be performed using a known vacuum cooler.
- the pressure during the depressurization treatment is not limited, it is preferably carried out under pressure conditions of, for example, 0.01 bar or more and 0.9 bar or less.
- the lower limit of the pressure is usually 0.01 bar or more, or 0.03 bar or more, or 0.05 bar or more, or 0.07 bar or more, or 0.08 bar or more, or 0.09 bar, or 0.1 bar or more. It is preferable that there be.
- the upper limit is not particularly limited, but is preferably, for example, usually 0.9 bar or less, 0.8 barPa or less, 0.7 bar or less, or 0.6 bar or less.
- the temperature during the depressurization treatment in step (iii) is also not limited, but it is preferably carried out at a temperature of 0° C. or higher and 60° C. or lower, for example.
- the lower limit of the temperature is not limited, but is preferably, for example, 0°C or higher, 5°C or higher, 10°C or higher, 15°C or higher, or 20°C or higher.
- the upper limit of the temperature is not limited, but is preferably, for example, 60°C or lower, 55°C or lower, or 50°C or lower.
- the time period during the depressurization treatment in step (iii) is also not limited, but it is preferably carried out over a period of, for example, 0.1 minute or more and 60 minutes or less.
- the lower limit of the time is not limited, but may be, for example, 0.1 minutes or more, or 0.5 minutes or more, or 1 minute or more, or 1.5 minutes or more, or 2 minutes or more. preferable.
- the upper limit of the time is not limited, but is preferably within 60 minutes, within 40 minutes, within 20 minutes, or within 5 minutes, for example.
- the puffed composition of the present invention can be obtained by passing through at least the above steps (i) and (ii), but may also be subjected to additional intermediate treatment and/or post-treatment.
- additional intermediate treatment and/or post-treatment includes fermentation treatment, molding treatment, drying treatment, constant temperature treatment, and the like.
- Fermentation treatment can usually be carried out between stage (i) and stage (ii).
- the fermentation method and fermentation shape are not particularly limited, and the fermentation can be carried out under arbitrary conditions using methods known in the technical field.
- the dough composition may be mixed with yeast and held at a predetermined temperature for a predetermined period of time.
- Fermentation yeasts include, but are not limited to, sake yeast, baker's yeast, beer yeast, wine yeast, and the like.
- the fermentation temperature is also not limited, but is preferably in the range of 0°C or higher and 60°C or lower, for example. More specifically, the lower limit is usually 0°C or higher, particularly 4°C or higher, and even 10°C or higher.
- the upper limit is not particularly limited, but it can be generally 60°C or less, especially 50°C or less. Fermentation time is also not limited, but it can be generally 30 minutes or more, especially 60 minutes or more, and usually within 36 hours, especially 24 hours. In particular, for example, by fermenting under conditions of 0°C or higher and 40°C or lower (more preferably 35°C or lower, or 30°C or lower, or 25°C or lower, or 20°C or lower), for example, for 10 hours or more and within 36 hours. , is preferable because it results in a composition with good fragrance.
- the yeast content in the puffed composition of the present invention can be, for example, in the range of 0% by mass or more and 10% by mass or less in terms of wet mass. More specifically, the upper limit of the yeast content is usually 10% by mass or less, especially 9% by mass or less, or 8% by mass or less, or 7% by mass or less, or 6% by mass or less, or 5% by mass or less, or 4% by mass or less. It is preferably less than 3% by mass, or less than 3% by mass.
- the lower limit is not particularly limited, but is, for example, 0% by mass or more and 0.1% by mass or more.
- the molding treatment can be carried out between step (i) and step (ii) and/or after step (ii).
- the molding method and molding shape are not particularly limited, and it can be molded into any shape by a method known in the technical field.
- the composition when forming a composition into an elongated shape such as noodles such as pasta or Chinese noodles, the composition may be extruded into an elongated shape using a device such as the extruder described above.
- the composition when preparing a flat composition, the composition may be molded into a flat plate using a sheet molding machine, a roll molding machine, or the like.
- Isothermal treatment can usually be carried out between stage (i) and stage (ii).
- the composition of step (i) is preferable to subject the composition of step (i) to constant temperature treatment at a constant temperature or higher while maintaining a dry basis water content of a constant level or higher, since the swelling property is improved.
- the treatment temperature is not limited, it is preferably in the range of, for example, 60°C or higher and 300°C or lower. More specifically, the lower limit is usually 60°C or higher, particularly 70°C or higher, or 90°C or higher, or 100°C or higher.
- the upper limit is not particularly limited, but can usually be 300°C or lower, or 250°C or lower.
- the holding time can be usually 15 minutes or more, especially 30 minutes or more, and can usually be 10 hours or less, especially 5 hours or less.
- the dry basis moisture content during constant temperature treatment is not limited, but is preferably in the range of, for example, more than 30% by mass and not more than 200% by mass. More specifically, the lower limit is usually more than 30% by mass, especially more than 40% by mass, or more than 50% by mass, or more than 60% by mass, or more than 70% by mass, or more than 80% by mass, Moreover, it can be generally 200% by mass or less, especially 175% by mass or less, or 150% by mass or less.
- a specific dough composition that contains starch derived from beans and/or millet and satisfies the various properties described above is preferably used.
- a dough composition for use in step (i) of the production method of the present invention which contains starch derived from beans and/or millet, and which satisfies the various properties described above.
- Such a dough composition usually satisfies at least the following (1) to (4), and preferably satisfies the various properties described above. The details of the characteristics and properties of such a dough composition are as described above in relation to the manufacturing method of the present invention.
- the starch content is 3% by mass or more in terms of wet mass.
- the moisture content on a dry basis is more than 60% by mass.
- the dietary fiber content is 3.0% by mass or more in terms of wet mass.
- the content of methionol is 0.1 ppb or more in terms of wet mass.
- the dough composition in the preparation of the dough composition in step (i), contains starch derived from beans and/or millet, and a ground food that satisfies the various properties described above. can be preferably used.
- the pulverized food product for use in preparing the dough composition in step (i) of the production method of the present invention contains starch derived from beans and/or millet, and has the various properties described above.
- a pulverized food product that satisfies the following also constitutes one aspect of the present invention.
- Such a pulverized food product usually satisfies at least the following (1) to (7), and preferably satisfies the various properties and characteristics described above.
- the details of the characteristics and characteristics of such a pulverized food product are as described above in relation to the production method of the present invention.
- the starch content is 3% by mass or more in terms of wet mass.
- the moisture content on a dry basis is less than 25% by mass.
- the dietary fiber content is 3.0% by mass or more in terms of wet mass.
- the degree of gelatinization of starch is less than 50% by mass.
- the specific surface area per unit volume after ultrasonication is 0.10 m 2 /mL or more.
- the following ratio of [value ⁇ ]/[value ⁇ ] when the pulverized food product is measured by the following ⁇ Method c> is 0.1 or more.
- the powder odor of the powder derived from raw materials is suppressed, and the pleasant aroma of the powder derived from the raw materials (beans, millet grains, etc.) is maintained. It becomes possible to prepare a puffed composition with improved shelf life at room temperature.
- a method for improving the aroma volatility of a puffed composition during storage at room temperature or improving the storability of a puffed composition at room temperature is provided by carrying out the same steps as in the production method of the present invention described above. The method also constitutes an aspect of the invention.
- Such methods for improving aroma volatility and room temperature storage usually include at least the following steps (i) and (ii), and preferably satisfy the various conditions and characteristics described above. Details of the conditions and characteristics of such a method are as described above in relation to the manufacturing method of the present invention.
- (i) A step of preparing a dough composition containing starch derived from beans and/or millet that satisfies all of the following (1) to (4).
- the starch content is 3% by mass or more in terms of wet mass.
- the moisture content on a dry basis is more than 60% by mass.
- the dietary fiber content is 3.0% by mass or more in terms of wet mass.
- the content of methionol is 0.1 ppb or more in terms of wet mass.
- step (ii) a step in which the dough composition of step (i) is expanded by heat treatment, the value ⁇ /value ⁇ of the composition increasing by 5% by mass or more before and after the heat treatment; A stage where the moisture content decreases by 5% by mass or more.
- the puffed composition obtained by the above-mentioned method suppresses the powder odor of the powder derived from beans and cereals, and retains the favorable aroma of the powder derived from beans and cereals, and also has good storage stability at room temperature.
- a puffing composition having improved properties also constitutes an aspect of the present invention.
- the puffed composition of the present invention obtained in this way can be stored at room temperature (for example, 20° C.) for at least 3 days, or for at least 1 week, or for at least 2 weeks, It is preferable that the powder odor of the powder derived from beans and cereals is suppressed and the pleasant aroma of the powder derived from beans and cereals is maintained.
- the puffed composition of the present invention can be stored at room temperature (for example, 20°C), preferably for at least 3 days, or for at least 1 week, or at least 2 weeks. be.
- Peas and mung beans, which are legumes, are used in a state that contains the ⁇ skin (seed coat)'', which is a localized part of dietary fiber, and oats and millet, which are cereals, are used in a state that contains ⁇ bran,'' which is a part where dietary fiber is localized. The one in which it was contained was used.
- each dried legume powder or millet powder in Table 1 is obtained by processing the raw legumes and/or millet grains shown in Table 1 in an extruder at a dry basis moisture content of 10% by mass, a heating temperature of 260°C, and a processing time. It was obtained by powdering for 30 seconds and then air drying.
- step (ii) the dough composition was baked using NE-MS264 manufactured by Panasonic.
- step (ii) the “processing method” for vegetable raw materials was carried out in conjunction with the processing in step (ii) (fermentation (however, in Test Example 37, swelling with a swelling agent), baking), and HDC-7S1TA manufactured by HOSHIZAKI was used. It was processed using Further, in the “reduced pressure treatment” in step (iii), CMJ-20QE manufactured by Miura Kogyo Co., Ltd. was used.
- the shape remained unchanged from that after firing. Note that since the base area of the composition did not change before and after the heat treatment and during cooling at room temperature, the volume of the composition can be calculated from the thickness or height of the composition.
- each aqueous solution with a concentration close to the threshold value of each component was prepared.
- ⁇ Evaluation criteria for “powder odor control” The suppression of powder odor of the powder derived from beans and/or cereals after the heating process of each composition was evaluated on the following five scales. 5: The powder odor of the powder derived from beans and/or cereals is completely suppressed, which is very preferable. 4: The powder odor of the powder derived from beans and/or cereals is generally suppressed, which is preferable. 3: Slight odor of powder derived from beans and/or cereals is felt, but is preferable. 2: The powder odor of the powder derived from beans and/or cereals is not suppressed very much, which is not preferable. 1: The powder odor of the powder derived from beans and/or cereals is hardly suppressed, which is very undesirable.
- the powder derived from beans and/or cereals has a slightly poor balance between suppressing the powder odor and retaining a desirable aroma, resulting in poor quality.
- the powder derived from beans and/or cereals has a poor balance between suppressing the powder odor and retaining a desirable aroma, resulting in very poor quality.
- the starch network formation forms voids with a specific shape, which makes it easier to retain methionol.
- the proportion of relatively high-molecular amylose (AUC 5.0 ) is It is considered that when the value is smaller than a predetermined value, the aroma components held in the predetermined starch network become more likely to volatilize.
- a puffed composition containing starch derived from beans and/or cereals, which suppresses the powder odor originating from the powder of beans and grains, and retains the good aroma of the powder. It is possible to provide an excellent puffed composition that is highly useful in the food field.
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Abstract
Description
[項1]豆類及び/又は雑穀類由来でんぷんを含有すると共に、下記(1)から(5)を充足する膨化組成物。
(1)でんぷん含有量が湿潤質量換算で3質量%以上、又は5質量%以上、又は10質量%以上、又は15質量%以上、又は20質量%以上、又は25質量%以上、又は28質量%以上、又は30質量%以上、又は32質量%以上、又は35質量%以上であり、また上限は特に制限されないが、例えば通常80質量%以下、又は75質量%以下、又は70質量%以下である。
(2)乾量基準含水率が150質量%未満、又は140質量%未満、又は130質量%未満、又は120質量%未満、又は110質量%未満、又は100質量%未満、又は90質量%未満、又は80質量%未満、又は70質量%未満、又は60質量%未満、又は50質量%未満、又は40質量%未満、又は30質量%未満、又は26質量%未満、又は21質量%未満、又は16質量%未満、又は10質量%未満であり、また下限は、制限されるものではないが、例えば0質量%以上、又は0.5質量%以上、又は1質量%以上、又は2質量%以上、又は5質量%以上である。
(3)食物繊維含有量が湿潤質量換算で3.0質量%以上、又は3.5質量%以上、又は4.0質量%以上、又は4.5質量%以上、又は5.0質量%以上、又は5.5質量%以上、又は6.0質量%以上、又は7.0質量%以上、又は8.0質量%以上、又は9.0質量%以上、又は10.0質量%以上、又は11.0質量%以上、又は13.0質量%以上であり、また上限は特に制限されないが、例えば通常40質量%以下、又は35質量%以下、又は30質量%以下である。
(4)下記[条件A]で得られる少なくとも1つの組成物凍結切片Aを観察した場合に、下記(a)を満たす。
(a)組成物断面画像面積に対する、面積10000μm2以上の空隙部位における、加重平均周囲長に対する加重平均面積の比(加重平均面積/加重平均周囲長)が100以上、又は130以上、又は180以上、又は250以上、又は300以上、又は320以上、又は490以上、又は570以上、又は600以上、又は700以上、又は800以上、又は900以上、又は1000以上、又は1100以上、又は1300以上、又は1500以上、又は1800以上、又は2000以上であり、また上限は特に制限されないが、例えば通常10000以下、又は9000以下、又は8000以下、又は7000以下、又は6000以下である。
[条件A]当該組成物を、-25℃で凍結した組成物凍結物を、ある切断面Aに沿って切断し、組成物凍結切片Aとする。
(5)下記値βに対する、値αの比(値α/値β)が、0.3以上、又は0.5以上、又は1.0以上、又は1.6以上、又は1.9以上、又は2.0以上、又は2.2以上、又は2.5以上、又は2.8以上、又は3.0以上、又は3.1以上、又は3.3以上、又は4.0以上、又は6.0以上、又は10以上であり、また上限は特に制限されないが、例えば通常5000以下、又は4000以下、又は3000以下、又は2000以下、又は1000以下である。
値α:組成物におけるメチオノールの湿潤質量換算含有量(ppb)
値β:組成物を下記[手順b]により処理して得られた成分を下記[条件B]の下で分析して得られる、分子量対数が3.5以上6.5未満の範囲における分子量分布曲線(以下「MWDC3.5-6.5」という。)において、全曲線下面積に対する分子量対数5.0以上6.5未満の区間における曲線下面積の割合(以下「AUC5.0」という。)。
[手順b]組成物を粉砕した後、エタノール不溶性且つジメチルスルホキシド可溶性の成分を得る。
[条件B]1M水酸化ナトリウム水溶液に手順bにより処理して得られた成分を0.30質量%溶解し、37℃で30分静置後、等倍量の水と等倍量の溶離液とを加え、5μmフィルターろ過したろ液5mLをゲルろ過クロマトグラフィーに供し、分子量分布を測定する。
[項2]前記組成物凍結切片Aを観察した場合に、組成物断面画像面積に対する、面積10000μm2超の合計空隙面積比率が1.0%超、又は1.4%以上、又は1.7%以上、又は1.8%以上、又は2.0%以上、又は2.5%以上、又は3.0%以上、又は3.5%以上、又は4.0%以上、又は4.5%以上、又は5.0%以上、又は6.0%以上、又は8.0%以上、又は10.0%以上、又は11.0%以上であり、その上限は特に制限されないが、例えば通常80%以下、又は70%以下、又は60%以下である、項1に記載の膨化組成物。
[項3]前記組成物凍結切片Aを観察した場合に、組成物断面画像面積に対する、アスペクト比が3.5以上かつ円形度係数が0.3以上の空隙合計面積比率が0.0020%超、又は0.0025%以上、又は0.0030%以上、又は0.0035%以上、又は0.0040%以上、又は0.0045%以上、又は0.0050%以上、又は0.0055%以上、又は0.0060%以上、又は0.0065%以上、又は0.0070%以上、又は0.0075%以上であり、その上限は特に制限されないが、例えば通常80%以下、又は70%以下、又は60%以下である、項1又は2に記載の膨化組成物。
[項4]前記組成物凍結切片Aが、前記組成物の長手方向に直交する切断面A1について得られる組成物凍結切片A1である、項1~3の何れか一項に記載の膨化組成物。
[項5]前記組成物凍結切片Aが、前記組成物の長手方向に直交する切断面A1について得られる組成物凍結切片A1と、前記組成物の長手方向に平行な切断面A2について得られる組成物凍結切片A2とを含む、項1~4の何れか一項に記載の膨化組成物。
[項6]前記分子量分布曲線(MWDC3.5-6.5)において、全曲線下面積に対する分子量対数5.0以上6.5未満の区間における曲線下面積の割合(AUC5.0)が1%以上70%以下であり、その上限は、通常70%以下、又は67%以下、又は65%以下、又は63%以下、又は61%以下、又は59%以下、又は57%以下、又は55%以下、又は53%以下、又は51%以下、又は50%以下、又は48%以下であり、その下限は特に制限されないが、例えば通常1%以上、又は5%以上、又は10%以上である、項1~5の何れか一項に記載の膨化組成物。
[項7]メチオノールの含有量が湿潤質量換算で0.01ppb以上50000ppb以下であり、その下限は、通常0.01ppb以上、又は0.1ppb以上、又は1ppb以上、又は5ppb以上、又は10ppb以上、又は15ppb以上、又は20ppb以上、又は25ppb以上、又は30ppb以上、又は35ppb以上、又は40ppb以上、又は50ppb以上、又は60ppb以上、又は70ppb以上、又は80ppb以上、又は90ppb以上、又は100ppb以上、又は110ppb以上、又は130ppb以上、又は150ppb以上、又は170ppb以上、又は190ppb以上、又は250ppb以上、又は300ppb以上であり、その上限は制限されるものではないが、通常50000ppb以下、中でも45000ppb以下、又は40000ppb以下、又は35000ppb以下、又は30000ppb以下、又は25000ppb以下、又は20000ppb以下、又は15000ppb以下、又は10000ppb以下である、項1~6の何れか一項に記載の膨化組成物。
[項8]膨化組成物の6%懸濁液を観察した場合に認められるでんぷん粒構造が、300個/mm2以下、又は250個/mm2以下、又は200個/mm2以下、又は150個/mm2以下、又は100個/mm2以下、又は50個/mm2以下、又は40個/mm2以下、又は30個/mm2以下、又は20個/mm2以下、又は10個/mm2以下、又は5個/mm2以下であり、その下限は特に制限されないが、通常、0個/mm2、又は0個/mm2以上である、項1~7の何れか一項に記載の膨化組成物。
[項9]豆類が、エンドウ属、インゲンマメ属、キマメ属、ササゲ属、ソラマメ属、ヒヨコマメ属、ダイズ属、及びヒラマメ属から選ばれる1種以上の豆類である、項1~8の何れか一項に記載の膨化組成物。
[項10]豆類が成熟した豆類である、項1~9の何れか一項に記載の膨化組成物。
[項11]雑穀類が、あわ、ひえ、きび、もろこし、ライ麦、えん麦、はと麦、とうもろこし、そば、アマランサス、及びキノアから選ばれる1種以上の雑穀類である、項1~10の何れか一項に記載の膨化組成物。
[項12]膨化組成物の総でんぷん含量に対する、豆類及び/又は雑穀類に含有された状態で配合されているでんぷんの含量比率が10質量%以上、又は10質量%以上、又は20質量%以上、又は30質量%以上、又は40質量%以上、又は50質量%以上、又は60質量%以上、又は70質量%以上、又は80質量%以上、又は90質量%以上であり、また上限は特に制限されないが、通常100質量%、又は100質量%以下である、項1~11の何れか一項に記載の膨化組成物。
[項13]グルテンを実質的に含有しない、項1~12の何れか一項に記載の膨化組成物。
[項14]豆類及び/又は雑穀類における食物繊維局在部位を含有する、項1~13の何れか一項に記載の膨化組成物。
[項15]豆類及び/又は雑穀類の可食部及び豆類及び/又は雑穀類の食物繊維局在部位を共に含有する、項14に記載の膨化組成物。
[項16]豆類及び/又は雑穀類の可食部及び豆類及び/又は雑穀類の食物繊維局在部位の合計含有量が湿潤質量換算で10質量%以上、又は15質量%以上、又は20質量%以上、又は25質量%以上、又は30質量%以上、又は35質量%以上、又は40質量%以上、又は45質量%以上、又は50質量%以上であり、また上限は、特に限定されるものではないが、通常95質量%以下、又は93質量%以下、好ましくは90質量%以下である、項1~15の何れか一項に記載の膨化組成物。
[項17]豆類及び/又は雑穀類の食物繊維局在部位が豆類及び/又は雑穀類の種皮を含む、項14~16の何れか一項に記載の膨化組成物。
[項18]豆類及び/又は雑穀類の食物繊維局在部位が、オオバコの食物繊維局在部位を含む、項14~17の何れか一項に記載の膨化組成物。
[項19]食用植物の食物繊維局在部位としてオオバコ種皮を含む、項1~18の何れか一項に記載の膨化組成物。
[項20]豆類及び/又は雑穀類の食物繊維局在部位が、酵素処理された状態の食物繊維局在部位である、項14~19の何れか一項に記載の膨化組成物。
[項21]酵素処理がセルラーゼ、キシラナーゼ、又はペクチナーゼ処理である、項20に記載の膨化組成物。
[項22]膨化組成物を製造する方法であって、下記段階(i)及び(ii)を含む製造方法。
(i)豆類及び/又は雑穀類由来のでんぷんを含有すると共に、下記(1)から(4)を充足する生地組成物を準備する段階。
(1)でんぷん含有量が湿潤質量換算で3質量%以上、又は5質量%以上、又は10質量%以上、又は12質量%以上、又は15質量%以上、又は18質量%以上、又は20質量%以上であり、また上限は特に制限されないが、例えば通常80質量%以下、又は75質量%以下、又は70質量%以下である。
(2)乾量基準含水率が50質量%超、又は55質量%超、60質量%超、又は63質量%超、又は65質量%超、又は68質量%超、又は70質量%超、又は73質量%超、又は75質量%超、又は77質量%超、又は80質量%超、又は82質量%超、又は85質量%超であり、また上限は、制限されるものではないが、例えば通常250質量%以下、又は225質量%以下、又は200質量%以下、又は175質量%以下、又は150質量%以下である。
(3)食物繊維含有量が湿潤質量換算で3.0質量%以上、又は3.5質量%以上、又は4.0質量%以上、又は4.5質量%以上、又は5.0質量%以上、又は6.0質量%以上、又は7.0質量%以上、又は8.0質量%以上、又は9.0質量%以上、又は10.0質量%以上であり、また上限は特に制限されないが、湿潤質量換算で例えば通常40質量%以下、又は35質量%以下、又は30質量%以下である。
(4)メチオノールの含有量が湿潤質量換算で0.1ppb以上、又は1ppb以上、又は2ppb以上、又は5ppb以上、又は10ppb以上、又は15ppb以上、又は20ppb以上、又は25ppb以上、又は30ppb以上、又は35ppb以上、又は40ppb以上であり、また上限としては、通常50000ppb以下、中でも45000ppb以下、又は40000ppb以下、又は35000ppb以下、又は30000ppb以下、又は25000ppb以下、又は20000ppb以下、又は15000ppb以下、又は10000ppb以下である。
(ii)段階(i)の生地組成物を加熱処理により膨化させる段階であって、前記加熱処理の前後で、組成物の前記値α/値βが5質量%以上、又は8%以上、又は10%以上、又は20%以上、又は30%以上、又は35%以上、又は40%以上、又は50%以上、又は80%以上、又は100%以上、又は140%以上、又は230%以上、又は300%以上、又は350%以上、又は400%以上であり、また上限は特に制限されないが、例えば5000%以下、又は4500%以下、又は4000%以下増加すると共に、乾量基準含水率が5質量%以上、又は9質量%以上、又は15質量%以上、又は20質量%以上、又は25質量%以上、又は30質量%以上、又は35質量%以上、又は40質量%以上、又は45質量%以上、又は50質量%以上、又は55質量%以上、又は60質量%以上であり、また上限は特に制限されないが、例えば通常100質量%以下、又は98質量%以下、又は96質量%以下、又は94質量%以下、又は92質量%以下、又は90質量%以下、又は80質量%以下、又は70質量%以下低下する段階。
[項23]段階(ii)が下記(ii-a)及び(ii-b)の段階を含む、項22に記載の製造方法。
(ii-a)段階(i)の生地組成物を酵母発酵させる段階。
(ii-b)段階(ii-a)の酵母発酵後の組成物を加熱処理する段階。
[項24]段階(ii)が下記(ii-2a)及び(ii-2b)の段階を含む、項22に記載の製造方法。
(ii-2a)段階(i)の生地組成物に気泡及び/又は膨張剤を混合する段階。
(ii-2b)段階(ii-2a)の混合後の組成物を加熱処理する段階。
[項25]段階(i)及び/又は段階(ii)において酵素処理を行うことを含む、項22~24の何れか一項に記載の製造方法。
[項26]段階(ii)の加熱処理の前後で、前記AUC5.0が5%以上、又は10%以上、又は15%以上、又は20%以上、又は25%以上、又は30%以上、又は35%以上、又は40%以上であり、また上限は特に制限されないが、例えば通常100%以下、又は90%以下低下する、項22~25の何れか一項に記載の製造方法。
[項27]段階(ii)の加熱処理の前後で、前記AUC3.5が5%以上、又は10%以上、又は15%以上、又は20%以上、又は25%以上、又は30%以上、又は35%以上、又は40%以上であり、また上限は特に制限されないが、例えば通常500%以下、又は400%以下、又は300%以下、又は250%以下、又は210%以下、又は200%以下、又は150%以下、又は100%以下、又は95%以下、又は90%以下、又は85%以下、又は80%以下、又は75%以下、又は70%以下、又は65%以下増加する、項22~26の何れか一項に記載の製造方法。
[項28]段階(ii)の加熱処理の前後で、前記組成物凍結切片Aを観察した場合に、面積10000μm2以上の空隙における、周囲長加重平均に対する面積加重平均(加重平均面積/加重平均周囲長)の比が、5%以上、又は6%以上、又は7%以上、又は8%以上、又は9%以上、又は10%以上、又は15%以上、又は20%以上、又は30%以上、又は40%以上、又は50%以上、又は100%以上、又は500%以上、又は1000%以上、又は3000%以上、又は5000%以上であり、また上限は特に制限されないが、通常50000%以下、又は40000%以下、又は30000%以下、又は20000%以下増加する、項22~27の何れか一項に記載の製造方法。
[項29]段階(ii)の加熱処理の前後で、前記組成物凍結切片Aを観察した場合に、組成物断面画像面積に対する、アスペクト比が3.5以上かつ円形度係数が0.3以上の空隙合計面積が、50%以上、又は100%以上、又は150%以上、又は180%以上、又は200%以上、又は250%以上、又は280%以上、又は300%以上、又は330%以上、又は380%以上、又は400%以上、又は450%以上、又は480%以上、又は500%以上、又は550%以上、又は900%以上、又は1000%以上、又は2000%以上、又は9000%以上であり、また上限は特に制限されないが、通常100000%以下、又は90000%以下、又は80000%以下、又は70000%以下増加する、項22~28の何れか一項に記載の製造方法。
[項30]段階(i)の生地組成物を下記<方法c>によって測定した場合の下記[値δ]/[値γ]の比が0.1以上、又は0.2以上、又は0.3以上、又は0.4以上、又は0.5以上であり、また上限は特に制限されないが、通常1以下、又は0.95以下、又は0.90以下である、項22~29の何れか一項に記載の製造方法。
[値γ]:昇温段階(a1)におけるブレークダウン時粘度(cP)。
[値δ]:昇温段階(a1)におけるピーク粘度(cP)。
<方法c>
ラピッドビスコアナライザを用いて22質量%の組成物粉砕物水スラリーを32g用意し、ラピッドビスコアナライザを用いて測定試料を下記の段階(a1)及び(a2)に従って測定する。
(a1)測定試料を50℃から95℃まで昇温速度6℃/分で昇温し、3分間保持する昇温段階。
(a2)95℃から50℃まで降温速度6℃/分で降温する降温段階。
[項31]段階(i)の生地組成物の6%懸濁液を観察した場合に認められるでんぷん粒構造が、10個/mm2以上、又は50個/mm2以上、又は100個/mm2以上、又は300個/mm2以上、又は500個/mm2以上、又は700個/mm2以上、又は800個/mm2以上、又は900個/mm2以上、又は1000個/mm2以上であり、また上限は特に制限されないが、通常5000個/mm2以下、又は4000個/mm2以下である、項22~30の何れか一項に記載の製造方法。
[項32]段階(i)の生地組成物の糊化度が70質量%未満、又は60質量%以下、又は50質量%以下、又は45質量%以下、又は40質量%以下、又は35質量%以下であり、また下限は、制限されるのもではないが、通常0.1質量%以上又は、0.5質量%以上、又は1質量%以上である、項22~31の何れか一項に記載の製造方法。
[項33]段階(i)の生地組成物の塩化ナトリウムの含有量が湿潤質量換算で5質量%以下、又は4質量%以下、又は3質量%以下、又は2質量%以下、又は1質量%以下、又は0.7質量%以下、又は0.5質量%以下であり、また下限は、通常0質量%、又は0質量%以上である、項22~32の何れか一項に記載の製造方法。
[項34]段階(i)の生地組成物のアルコール含有量が湿潤質量換算で10質量%以下、又は9質量%以下、又は8質量%以下、又は7質量%以下、又は6質量%以下、又は5質量%以下、又は4質量%以下、又は3質量%以下、又は2質量%以下、又は1質量%以下であり、また下限は特に制限されないが、例えば通常0質量%、又は0質量%以上である、項22~33の何れか一項に記載の製造方法。
[項35]段階(i)の生地組成物がグルテンを実質的に含有しない、項22~34の何れか一項に記載の製造方法。
[項36]段階(i)の生地組成物が豆類及び/又は雑穀類における食物繊維局在部位を含有する、項22~35の何れか一項に記載の製造方法。
[項37]段階(i)の生地組成物が豆類及び/又は雑穀類の可食部及び豆類及び/又は雑穀類の食物繊維局在部位を共に含有する、項36に記載の製造方法。
[項38]段階(i)の生地組成物における豆類及び/又は雑穀類の可食部及び豆類及び/又は雑穀類の食物繊維局在部位の合計含有量が湿潤質量換算で10質量%以上、又は15質量%以上、又は20質量%以上、又は25質量%以上、又は30質量%以上、又は35質量%以上、又は40質量%以上、又は45質量%以上、又は50質量%以上であり、また上限は、特に限定されるものではないが、通常95質量%以下、又は93質量%以下、好ましくは90質量%以下である、項22~37の何れか一項に記載の製造方法。
[項39]豆類及び/又は雑穀類の食物繊維局在部位が豆類及び/又は雑穀類の種皮を含む、項36~38の何れか一項に記載の製造方法。
[項40]豆類及び/又は雑穀類の食物繊維局在部位が、オオバコの食物繊維局在部位を含む、項36~39の何れか一項に記載の製造方法。
[項41]食用植物の食物繊維局在部位としてオオバコ種皮を含む、項36~40の何れか一項に記載の製造方法。
[項42]豆類及び/又は雑穀類の食物繊維局在部位が、酵素処理された状態の食物繊維局在部位である、項36~41の何れか一項に記載の製造方法。
[項43]酵素処理がセルラーゼ、キシラナーゼ、又はペクチナーゼ処理である、項42に記載の製造方法。
[項44]段階(i)及び/又は段階(ii)において、PDI(protein dispersibility index)値が55質量%未満、又は50質量%未満、又は45質量%未満、又は40質量%未満、又は35質量%未満、又は30質量%未満、又は25質量%未満、又は20質量%未満、又は15質量%未満、又は10質量%未満であり、また下限は、特に制限されるものではないが、通常0質量%以上、又は1質量%以上、又は2質量%以上である豆類及び/又は雑穀類を組成物に配合することを含む、項22~43に記載の製造方法。
[項45]更に下記(iii)の段階を含む、項22~44の何れか一項に記載の製造方法。
(iii)段階(ii)の生地組成物を減圧下で処理する段階。
[項46]項22~45の何れか一項に記載の製造方法により製造される膨化組成物。
[項47]項22~45の何れか一項に記載の製造方法の段階(i)に使用するための生地組成物であって、豆類及び/又は雑穀類由来のでんぷんを含有すると共に、下記(1)から(4)を充足する生地組成物。
(1)でんぷん含有量が湿潤質量換算で3質量%以上、又は5質量%以上、又は10質量%以上、又は12質量%以上、又は15質量%以上、又は18質量%以上、又は20質量%以上であり、また上限は特に制限されないが、例えば通常80質量%以下、又は75質量%以下、又は70質量%以下である。
(2)乾量基準含水率が50質量%超、又は55質量%超、60質量%超、又は63質量%超、又は65質量%超、又は68質量%超、又は70質量%超、又は73質量%超、又は75質量%超、又は77質量%超、又は80質量%超、又は82質量%超、又は85質量%超であり、また上限は、制限されるものではないが、例えば通常250質量%以下、又は225質量%以下、又は200質量%以下、又は175質量%以下、又は150質量%以下である。
(3)食物繊維含有量が湿潤質量換算で3.0質量%以上、又は3.5質量%以上、又は4.0質量%以上、又は4.5質量%以上、又は5.0質量%以上、又は6.0質量%以上、又は7.0質量%以上、又は8.0質量%以上、又は9.0質量%以上、又は10.0質量%以上であり、また上限は特に制限されないが、湿潤質量換算で例えば通常40質量%以下、又は35質量%以下、又は30質量%以下である。
(4)メチオノールの含有量が湿潤質量換算で0.1ppb以上、又は1ppb以上、又は2ppb以上、又は5ppb以上、又は10ppb以上、又は15ppb以上、又は20ppb以上、又は25ppb以上、又は30ppb以上、又は35ppb以上、又は40ppb以上であり、また上限としては、通常50000ppb以下、中でも45000ppb以下、又は40000ppb以下、又は35000ppb以下、又は30000ppb以下、又は25000ppb以下、又は20000ppb以下、又は15000ppb以下、又は10000ppb以下である。
[項48]項22~45の何れか一項に記載の製造方法の段階(i)における生地組成物の調製に使用するための食品粉砕物であって、豆類及び/又は雑穀類由来のでんぷんを含有すると共に、下記(1)から(7)を充足する食品粉砕物。
(1)でんぷん含有量が湿潤質量換算で3質量%以上、又は5質量%以上、又は10質量%以上、又は15質量%以上、又は20質量%以上、又は25質量%以上、又は28質量%以上、又は30質量%以上、又は32質量%以上、又は35質量%以上であり、また上限は特に制限されないが、例えば通常80質量%以下、又は75質量%以下、又は70質量%以下である。
(2)乾量基準含水率が25質量%未満、又は20質量%以下、又は15質量%以下、又は10質量%以下であり、また下限は特に制限されないが、通常0質量%、0質量以上である。
(3)食物繊維含有量が湿潤質量換算で3.0質量%以上、又は3.5質量%以上、又は4.0質量%以上、又は4.5質量%以上、又は5.0質量%以上、又は6.0質量%以上、又は7.0質量%以上、又は8.0質量%以上、又は9.0質量%以上、又は10.0質量%以上であり、また上限は特に制限されないが、湿潤質量換算で例えば通常40質量%以下、又は35質量%以下、又は30質量%以下である。
(4)でんぷんの糊化度が50質量%未満、45質量%以下、又は40質量%以下、又は35質量%以下であり、また下限は、制限されるのもではないが、通常0.1質量%以上、又は0.5質量%以上、又は1質量%以上である。
(5)超音波処理後の単位体積当たり比表面積が0.10m2/mL以上、又は0.15m2/mL以上、又は0.20m2/mL以上、又は0.25m2/mL以上、又は0.30m2/mL以上であり、また上限は特に制限されないが、通常2.5m2/mL以下、又は2.2m2/mL以下、又は2.0m2/mL以下である。
(6)食品粉砕物を、下記<方法c>によって測定した場合における、下記[値δ]/[値γ]の比が0.1以上、又は0.2以上、又は0.3以上、又は0.4以上、又は0.5以上であることが好ましい。一方、その上限は特に制限されないが、通常1以下、又は0.95以下、又は0.90以下である。
[値γ]:昇温段階(a1)におけるブレークダウン時粘度(cP)。
[値δ]:昇温段階(a1)におけるピーク粘度(cP)。
<方法c>
ラピッドビスコアナライザを用いて22質量%の組成物粉砕物水スラリーを32g用意し、ラピッドビスコアナライザを用いて測定試料を下記の段階(a1)及び(a2)に従って測定する。
(a1)測定試料を50℃から95℃まで昇温速度6℃/分で昇温し、3分間保持する昇温段階。
(a2)95℃から50℃まで降温速度6℃/分で降温する降温段階。
(7)食品粉砕物の6%懸濁液を観察した場合に認められるでんぷん粒構造が、10個/mm2以上、又は20個/mm2以上、又は30個/mm2以上、又は40個/mm2以上、又は60個/mm2以上、又は80個/mm2以上、又は100個/mm2以上、又は150個/mm2以上、又は200個/mm2以上、又は250個/mm2以上、又は300個/mm2超であり、また上限は特に制限されないが、例えば100000個/mm2以下、又は50000個/mm2以下、又は10000個/mm2以下である。
[項49]膨化組成物の常温保管中の香気揮発性を改善する方法であって、下記段階(i)及び(ii)を含む方法。
(i)下記(1)から(4)を全て充足する豆類及び/又は雑穀類由来のでんぷんを含有する生地組成物を準備する段階。
(1)でんぷん含有量が湿潤質量換算で3質量%以上、又は5質量%以上、又は10質量%以上、又は12質量%以上、又は15質量%以上、又は18質量%以上、又は20質量%以上であり、また上限は特に制限されないが、例えば通常80質量%以下、又は75質量%以下、又は70質量%以下である。
(2)乾量基準含水率が50質量%超、又は55質量%超、60質量%超、又は63質量%超、又は65質量%超、又は68質量%超、又は70質量%超、又は73質量%超、又は75質量%超、又は77質量%超、又は80質量%超、又は82質量%超、又は85質量%超であり、また上限は、制限されるものではないが、例えば通常250質量%以下、又は225質量%以下、又は200質量%以下、又は175質量%以下、又は150質量%以下である。
(3)食物繊維含有量が湿潤質量換算で3.0質量%以上、又は3.5質量%以上、又は4.0質量%以上、又は4.5質量%以上、又は5.0質量%以上、又は6.0質量%以上、又は7.0質量%以上、又は8.0質量%以上、又は9.0質量%以上、又は10.0質量%以上であり、また上限は特に制限されないが、湿潤質量換算で例えば通常40質量%以下、又は35質量%以下、又は30質量%以下である。
(4)メチオノールの含有量が湿潤質量換算で0.1ppb以上、又は1ppb以上、又は2ppb以上、又は5ppb以上、又は10ppb以上、又は15ppb以上、又は20ppb以上、又は25ppb以上、又は30ppb以上、又は35ppb以上、又は40ppb以上であり、また上限としては、通常50000ppb以下、中でも45000ppb以下、又は40000ppb以下、又は35000ppb以下、又は30000ppb以下、又は25000ppb以下、又は20000ppb以下、又は15000ppb以下、又は10000ppb以下である。
(ii)段階(i)の生地組成物を加熱処理により膨化させる段階であって、前記加熱処理の前後で、組成物の前記値α/値βが5質量%以上、又は8%以上、又は10%以上、又は20%以上、又は30%以上、又は35%以上、又は40%以上、又は50%以上、又は80%以上、又は100%以上、又は140%以上、又は230%以上、又は300%以上、又は350%以上、又は400%以上であり、また上限は特に制限されないが、例えば5000%以下、又は4500%以下、又は4000%以下増加すると共に、乾量基準含水率が5質量%以上、又は9質量%以上、又は15質量%以上、又は20質量%以上、又は25質量%以上、又は30質量%以上、又は35質量%以上、又は40質量%以上、又は45質量%以上、又は50質量%以上、又は55質量%以上、又は60質量%以上であり、また上限は特に制限されないが、例えば通常100質量%以下、又は98質量%以下、又は96質量%以下、又は94質量%以下、又は92質量%以下、又は90質量%以下、又は80質量%以下、又は70質量%以下低下する段階。
[項50]下記(4)から(5)を全て充足する膨化組成物であって、常温で1週間以上保管可能な膨化組成物。
(4)下記[条件A]で得られる少なくとも1つの組成物凍結切片Aを観察した場合に、下記(a)を満たす。
(a)組成物断面画像面積に対する、面積10000μm2以上の空隙部位における、加重平均周囲長に対する加重平均面積の比(加重平均面積/加重平均周囲長)が100以上、又は130以上、又は180以上、又は250以上、又は300以上、又は320以上、又は490以上、又は570以上、又は600以上、又は700以上、又は800以上、又は900以上、又は1000以上、又は1100以上、又は1300以上、又は1500以上、又は1800以上、又は2000以上であり、また上限は特に制限されないが、例えば通常10000以下、又は9000以下、又は8000以下、又は7000以下、又は6000以下である。
[条件A]当該組成物を、-25℃で凍結した組成物凍結物を、ある切断面Aに沿って切断し、組成物凍結切片Aとする。
(5)下記値βに対する、値αの比(値α/値β)が、0.3以上、又は0.5以上、又は1.0以上、又は1.6以上、又は1.9以上、又は2.0以上、又は2.2以上、又は2.5以上、又は2.8以上、又は3.0以上、又は3.1以上、又は3.3以上、又は4.0以上、又は6.0以上、又は10以上であり、また上限は特に制限されないが、例えば通常5000以下、又は4000以下、又は3000以下、又は2000以下、又は1000以下である。
値α:組成物におけるメチオノールの湿潤質量換算含有量(ppb)
値β:組成物を下記[手順b]により処理して得られた成分を下記[条件B]の下で分析して得られる、分子量対数が3.5以上6.5未満の範囲における分子量分布曲線(以下「MWDC3.5-6.5」という。)において、全曲線下面積に対する分子量対数5.0以上6.5未満の区間における曲線下面積の割合(以下「AUC5.0」という。)。
[手順b]組成物を粉砕した後、エタノール不溶性且つジメチルスルホキシド可溶性の成分を得る。
[条件B]1M水酸化ナトリウム水溶液に手順bにより処理して得られた成分を0.30質量%溶解し、37℃で30分静置後、等倍量の水と等倍量の溶離液とを加え、5μmフィルターろ過したろ液5mLをゲルろ過クロマトグラフィーに供し、分子量分布を測定する。
本発明の一側面は、でんぷんを含有する膨化組成物(以下、適宜「本発明のでんぷん含有膨化組成物」、「本発明の膨化組成物」、又は単に「本発明の組成物」と称する。)に関する。本発明において「膨化組成物」とは、組成物内部に一定サイズ以上の空隙を有する組成物を意味する。斯かる膨化組成物は、典型的には、生地組成物内部の液体又は気体を膨張させてその空隙体積を増大させ、その後に組成物を冷却して硬化させることにより製造することができる。具体的には、生地組成物内部で膨張剤(典型的には加熱によりガスを生成するベーキングパウダー、又は炭酸水素ナトリウム(重曹)、又は炭酸水素アンモニウム)や酵母発酵によって生じさせた気体を、加熱処理によって膨張させることでその空隙体積を増大させた後、組成物を冷却硬化させることにより製造することができる。斯かる製法で製造される膨化組成物としては、ブレッド又はそれに類するワッフル等の食品(ブレッド様食品と称する場合がある)が挙げられる。また、斯かる膨化組成物を所望の形状に成形したブレッド食品も、本発明の膨化組成物に含まれる。
本発明の膨化組成物は、でんぷんを湿潤質量換算で所定割合以上含有する。でんぷんを所定割合以上含有することで、本発明の膨化組成物は、その効果を十分に奏しやすくなる。その原理は不明であるが、当該割合が所定割合以上となることで、でんぷんネットワークにメチオノールが保持され、粉臭が抑制されやすくなると考えられる。また、当該割合が所定割合以上となることで、特定の空隙が形成されやすくなり、該空隙にメチオノールが保持されることで、粉臭が抑制されやすくなり、良好な香りが保持されやすくなると考えられる。具体的に、本発明の膨化組成物全体のでんぷん含量は、湿潤質量換算で例えば3質量%以上、80質量%以下の範囲とすることができる。より具体的には、でんぷん含有量の下限は、湿潤質量換算で、通常3質量%以上である。中でも5質量%以上、又は10質量%以上、又は15質量%以上、又は20質量%以上、又は25質量%以上、又は28質量%以上、又は30質量%以上、又は32質量%以上、又は35質量%以上とすることが好ましい。上限は特に制限されないが、例えば通常80質量%以下、又は75質量%以下、又は70質量%以下とすることができる。
本発明の膨化組成物は、乾量基準含水率が所定割合超である特徴を有する。乾量基準含水率を所定割合超とすることで、本発明の膨化組成物は、その効果を十分に奏しやすくなる。その原理は不明であるが、水分が組成物全体に分布することで、でんぷんのネットワーク形成が促進され、特定の形状の空隙が形成されやすくなり、粉臭が抑制されやすくなると考えられる。また、該組成物の弾力性が良好となるため好ましい。具体的に、本発明の膨化組成物の乾量基準含水率は、例えば0質量%以上、150質量%未満の範囲とすることができる。より具体的に、本発明の膨化組成物の乾量基準含水率の上限は、通常150質量%未満であるが、中でも140質量%未満、又は130質量%未満、又は120質量%未満、又は110質量%未満、又は100質量%未満、又は90質量%未満、又は80質量%未満、又は70質量%未満、又は60質量%未満、又は50質量%未満、又は40質量%未満、又は30質量%未満、中でも26質量%未満、又は21質量%未満、又は16質量%未満、又は10質量%未満であってもよい。一方、本発明の膨化組成物中の乾量基準含水率の下限は、制限されるものではないが、工業上の生産効率という観点から、例えば0質量%以上、又は0.5質量%以上、又は1質量%以上、又は2質量%以上、又は5質量%以上とすることができる。なお、本発明の膨化組成物中の乾量基準含水率は、組成物の各種成分に由来するものであってもよいが、更に添加された水に由来するものであってもよい。また、加工前の生地組成物中に含有される乾量基準含水率が高い場合に、乾燥処理などを採用することで前述の数値に調整する工程を採用することができる。
本発明の膨化組成物は、組成物中の食物繊維(中でも、限定されるものではないが、好ましくは不溶性食物繊維)の湿潤質量換算の含有量が、所定割合以上である。食物繊維を所定割合以上含有することで、本発明の膨化組成物は、その効果を十分に奏しやすくなる。その原理は不明であるが、当該割合が所定割合以上となることで、食物繊維がでんぷんネットワークを支持し、でんぷんネットワークにメチオノールが保持され、粉臭が抑制されやすくなると考えられる。また、当該割合が所定割合以上となることで、特定の空隙が形成されやすくなり、該空隙にメチオノールが保持されることで、粉臭が抑制されやすくなり、良好な香りが保持されやすくなると考えられる。具体的に、本発明の膨化組成物の食物繊維含量は、湿潤質量換算で、下限が通常3.0質量%以上、上限は特に制限されないが、例えば40質量%未満の範囲とすることができる。より具体的に、その下限は、湿潤質量換算で通常3.0質量%以上であるが、中でも3.5質量%以上、又は4.0質量%以上、又は4.5質量%以上、又は5.0質量%以上、又は5.5質量%以上、又は6.0質量%以上、又は7.0質量%以上、又は8.0質量%以上、又は9.0質量%以上、又は10.0質量%以上、又は11.0質量%以上、又は13.0質量%以上とすることが好ましい。一方、その上限は特に制限されないが、湿潤質量換算で例えば通常40質量%以下、又は35質量%以下、又は30質量%以下とすることができる。また、組成物中の不溶性食物繊維含有量が上記割合を充足してもよく、可溶性食物繊維含有量が上記割合を充足してもよく、可溶性食物繊維及び不溶性食物繊維が上記割合を充足してもよい。なお、「食物繊維含量(可溶性食物繊維含量と不溶性食物繊維含量の合算値である「食物繊維総量」)」「可溶性食物繊維」「不溶性食物繊維」については、日本食品標準成分表2015年版(七訂)に準じ、プロスキー変法で測定する。
本発明の膨化組成物は、タンパク質を湿潤質量換算で所定割合以上含有するのが好ましい。タンパク質を所定割合以上含有することで、本発明の膨化組成物は、弾力性及び/又は伸展性が向上すると共に、本発明の効果が得られやすくなるため好ましい。その原理は不明であるが、膨化組成物中のでんぷんとタンパク質から構成されると考えられる凝集構造が好ましい形状、大きさに発達し、食物繊維(好ましくは不溶性食物繊維)がその形状、大きさの発達を助けるといった相互作用によって従来知られたグルテンをはじめとするタンパク質ネットワークとは全く異なる構造を形成することで、その結果として本発明の効果を奏している可能性がある。具体的に、本発明の膨化組成物の前記タンパク質含量は、湿潤質量換算で、通常0質量%以上であるが、中でも1.0質量%以上、また、例えば40質量%以下の範囲とすることが好ましい。より具体的に、その下限は、通常0質量%以上であるが、中でも1.0質量%以上、又は2.0質量%以上、又は3.0質量%以上、又は4.0質量%以上、又は5.0質量%以上、又は6.0質量%以上、又は7.0質量%以上、又は8.0質量%以上、又は9.0質量%以上、又は10質量%以上、又は11質量%以上、又は12質量%以上、又は13質量%以上、又は14質量%以上、又は15質量%以上、又は16質量%以上、又は17質量%以上、又は18質量%以上とすることが好ましい。一方、その上限は特に制限されるものではないが、例えば通常40質量%以下、又は30質量%以下、又は25質量%以下、又は20質量%以下とすることができる。また、本発明のタンパク質含量は豆類由来タンパク質含量が上記割合を充足してもよく、雑穀類由来タンパク質含量が上記割合を充足してもよく、豆類由来タンパク質と雑穀類由来タンパク質の合計が上記規定を充足することが好ましい。
本発明の膨化組成物は、そこに含まれるタンパク質の溶解性が低くなっていることで、組成物に膨化食品独特の引きや、粘弾性が付与されつつも噛み切りやすい食感を付与することができるため、より好ましい。その原理は不明であるが、不溶化したタンパク質が、でんぷんの食感に影響を与えていると考えられる。具体的には、本発明の膨化組成物におけるPDI(protein dispersibility index)値が、例えば0質量%以上55質量%未満であることが好ましい。具体的に、PDI値の上限は、通常55質量%未満、又は50質量%未満、又は45質量%未満、又は40質量%未満、又は35質量%未満、又は30質量%未満、又は25質量%未満、又は20質量%未満、又は15質量%未満、又は10質量%未満であることが望ましい。一方、PDI値の下限は、特に制限されるものではないが、通常0質量%以上、又は1質量%以上、又は2質量%以上とすることができる。
本発明の膨化組成物に豆類を用いる場合、使用する豆類の種類は、特に制限されない。例としては、エンドウ属、インゲンマメ属、キマメ属、ササゲ属、ソラマメ属、ヒヨコマメ属、ダイズ属、及びヒラマメ属から選ばれる1種又は2種以上の豆類であることが好ましく、エンドウ属、インゲンマメ属、キマメ属、ササゲ属、ソラマメ属、ヒヨコマメ属、及びヒラマメ属から選ばれる1種又は2種以上の豆類であることがより好ましい。具体例としては、これらに限定されるものではないが、エンドウ(特に黄色エンドウ、白エンドウ等)、インゲン(隠元)、キドニー・ビーン、赤インゲン、白インゲン、ブラック・ビーン、うずら豆、とら豆、ライマメ、ベニバナインゲン、キマメ、緑豆、ササゲ、アズキ、ソラマメ、ダイズ、ヒヨコマメ、レンズマメ、ヒラ豆、ブルーピー、紫花豆、レンティル、ラッカセイ、ルピナス豆、グラスピー、イナゴマメ(キャロブ)、ネジレフサマメノキ、ヒロハフサマメノキ、コーヒー豆、カカオ豆、メキシコトビマメ等が挙げられる。その他例示されていない食材の分類は、その食材や食材の加工品を取り扱う当業者であれば、当然に理解することが可能である。具体的には、一般家庭における日常生活面においても広く利用されている日本食品標準成分表2015年版(七訂)に記載の食品群分類(249頁、表1)を参照することで明確に理解することができる。なお、これらの豆類は、1種を単独で使用してもよく、2種以上を任意の組合せで用いてもよい。
本発明において「雑穀類」とは、一般に穀類のうち、主要な穀類であるコメ、小麦、大麦以外のものを指し、イネ科穀類以外のいわゆる疑似雑穀(アカザ科、ヒユ科)を含む概念である。本発明の膨化組成物に雑穀類を用いる場合、使用する雑穀類の種類は、限定されるものではないが、例としては、イネ科、アカザ科、ヒユ科から選ばれる1種又は2種以上の雑穀類であることが好ましく、イネ科であることがより好ましい。具体例としては、これらに限定されるものではないが、あわ、ひえ、きび、もろこし、ライ麦、えん麦(オーツ麦)、はと麦、とうもろこし、そば、アマランサス、キノア(キヌア)などが挙げられ、特にえん麦(オーツ麦)、アマランサス、キノア(キヌア)のいずれか1種類又は2種類以上を用いることが好ましく、可溶性食物繊維を多く含むきび、えん麦(オーツ麦)を用いることが特に好ましい。また、雑穀類はグルテンを実質的に含有しない(具体的にはグルテン含有量が10質量ppm未満の状態を表す)ことが好ましく、グルテンを含有しないことがより好ましい。
本発明の膨化組成物に豆類を用いる場合、本発明の膨化組成物における豆類含有率は、制限されるものではないが、湿潤質量換算で例えば1質量%以上100質量%以下の範囲とすることが好ましい。より具体的に、その下限は、通常1質量以上、中でも3質量%以上、又は5質量%以上、又は8質量%以上、又は10質量%以上、又は15質量%以上、又は20質量%以上、又は25質量%以上、又は30質量%以上、又は35質量%以上、又は40質量%以上、又は45質量%以上、又は50質量%以上、又は55質量%以上、又は60質量%以上、又は65質量%以上、又は70質量%以上、又は75質量%以上、又は80質量%以上、又は85質量%以上、又は90質量%以上、又は95質量%以上とすることが好ましい。一方、その上限は特に制限されないが、通常100質量%、又は100質量%以下とすることができる。
本発明の膨化組成物に豆類及び/又は雑穀類を用いる場合、粉末状の豆類及び/又は雑穀類を用いることが好ましく、具体的には、超音波処理後の粒子径d90及び/又はd50がそれぞれ所定値以下の豆類粉末及び/又は雑穀類粉末を用いることが好ましい。
本発明の膨化組成物は、豆類及び/又は雑穀類の食物繊維(すなわち可溶性食物繊維と不溶性食物繊維の合計)局在部位を含有することが好ましい。具体的には、膨化組成物全体の合計質量に対する豆類及び/又は雑穀類の食物繊維局在部位(例えば豆類の種皮部、雑穀類のふすま部等)の割合が、湿潤質量基準で、例えば0.1質量%以上20質量%以下であることが好ましい。より具体的に、その下限は、通常0.1質量%以上であることが好ましい。中でも0.2質量%以上、又は0.3質量%以上、又は0.4質量%以上、又は0.5質量%以上、又は1.0質量%以上、又は1.5質量%以上が好ましい。一方、上限は通常限定されないが、例えば通常20質量%以下、又は15質量%以下、又は10質量%以下、又は7.5質量%以下、又は5.0質量%以下とすることができる。
本発明の膨化組成物は、豆類及び/又は雑穀類の食物繊維局在部位として、酵素処理された状態の食物繊維局在部位を含有することが好ましい。酵素処理としては、限定されるものではないが、セルラーゼ、ペクチナーゼ、及びキシラナーゼから選択される1種又は2種以上の酵素による処理が挙げられる。中でも、少なくともペクチナーゼ及び/又はキシラナーゼを用いて、食物繊維局在部位を処理することが好ましい。また、ペクチナーゼを用いて処理する場合、ペクチナーゼとセルラーゼを併用して、食物繊維局在部位を処理することが好ましい。
本発明の膨化組成物は、任意の1又は2以上のその他の食材を含んでいてもよい。斯かる食材の例としては、植物性食材(豆類及び/又は雑穀類以外の食用植物、具体的には野菜類、芋類、きのこ類、果実類、藻類、種実類等)、動物性食材(魚介類、肉類、卵類、乳類等)、微生物性食品等が挙げられる。また、野菜類として通常食用に供される野草(オオバコ、わらび、ふき、よもぎ等)も用いることができる。これら食材の含有量は、本発明の目的を損なわない範囲内で適宜設定することができる。
本発明の膨化組成物は、組成物の全油脂分に対する液状油脂分の割合が、所定範囲内であることが好ましい。具体的に、本発明の膨化組成物の全油脂分に対する液状油脂分の割合は、例えば20質量%以上100質量%以下の範囲とすることが好ましい。より具体的に、その下限は、通常20質量%以上であることが好ましい。中でも30質量%以上、又は40質量%以上、又は50質量%以上、又は60質量%以上、又は70質量%以上、又は80質量%以上、又は90質量%以上とすることが好ましい。一方、その上限は特に制限されないが、例えば通常100質量%、又は100質量%以下とすることができる。本発明における液状油脂とは、常温(20℃)下で液体状の油脂を表す。
本発明の膨化組成物は、酒類の含有量が湿潤質量換算で所定割合以下であることを、好ましい特徴の一つとする。該規定が所定割合以下となることで、本発明の効果を十分に奏しやすくなる。その原理は不明であるが、酒類の含有量が多いと特定形状の空隙が形成されにくくなると考えられる。特に、生地を発酵する工程(特に酵母による発酵工程)を有する製法により製造される膨化組成物の場合は、該規定が所定割合を超えると発酵不全となるため好ましくない。具体的に、本発明の膨化組成物の酒類の含有量は、湿潤質量換算で例えば0%以上10%以下の範囲とすることが好ましい。より具体的に、その上限は、通常10%以下である。中でも9%以下、又は8%以下、又は7%以下、又は6%以下、又は5%以下、又は4%以下、又は3%以下、又は2%以下、又は1%以下とすることが好ましい。一方、その下限は特に制限されないが、工業上の生産性の観点から、例えば通常0%、又は0%以上とすることができる。
本発明の膨化組成物は、グルテンを実質的に含有しない(具体的には、一般的な測定方法の下限である1ppm未満の含有量であることを表す)又は含有しないことが好ましい。本発明の膨化組成物は、グルテンを実質的に含有しない組成物であっても好ましい膨化食品独特の食感を感じられる組成物となるため、有用である。また、冷却による組成物の硬質化を和らげると共に、冷却後も特定の形状を有する空隙を保持できるため、有用である。
本発明の膨化組成物は、塩化ナトリウムを実質的に含有しない又は含有しないことが好ましい。従来の加熱調理用固形状ペースト組成物(特にネットワーク構造のグルテンを含有する組成物)は、塩化ナトリウムを含有させることで組成物弾性を保持しているが、味に影響を与えたり、塩分の過剰摂取となったりする観点から問題があった。特に乾燥状態の組成物(乾燥うどん、乾燥ひやむぎ等)においては、組成物弾性の保持のため、乾燥質量換算で通常3質量%以上の塩化ナトリウムが使用されるため、こうした課題が顕著であった。一方、本発明の膨化組成物では、塩化ナトリウムの使用量が極微量であるか、又は塩化ナトリウムを添加しなくても、弾性低下が抑制された組成物とすることができ、良好な品質の組成物となるため好ましい。また、通常はネットワーク構造のグルテンと塩化ナトリウムによって粘着力や弾力を有する、パスタ、うどん、パン等の加熱調理用固形状ペースト組成物についても、本発明を適用することで、塩化ナトリウムを添加することなく良好な品質の組成物とすることができるため好ましい。
本発明の膨化組成物は、組成物の小麦類の含量が、所定範囲内であることが好ましい。具体的に、本発明の膨化組成物の小麦類の含量は、湿潤質量換算で例えば0質量%以上50質量%以下の範囲とすることが好ましい。より具体的に、その上限は、通常50質量%以下であることが好ましい。中でも40質量%以下、又は30質量%以下、又は20質量%以下、又は10質量%以下、特には実質的に含有されない(具体的には、一般的な測定方法の下限である1ppm未満の含有量であることを表す)又は含有されないことが望ましい。本発明の膨化組成物は、その小麦類含量比率が前記上限値以下であっても膨化食品独特の引きや、粘弾性を有する組成物となるため、有用である。一方、斯かる割合の下限は、特に制限されるものではないが、通常0質量%、又は0質量%以上とすることができる。
本発明の膨化組成物は、組成物を-25℃で凍結後、ある切断面Aに沿って厚さ20mmに切断した組成物凍結切片Aにおける空隙が、以下に挙げる種々の要件を充足することが好ましい。
本発明の膨化組成物は、下記[手順b]により処理して得られた成分を下記[条件B]の下で分析して得られる分子量対数3.5以上6.5未満の範囲における分子量分布曲線(以下「MWDC3.5-6.5」という。)において、好ましくは以下の特徴を有する。
[手順b]組成物を粉砕処理した後、エタノール不溶性かつジメチルスルホキシド可溶性の成分を得る。
[条件B]1M水酸化ナトリウム水溶液に[手順b]により処理して得られた成分を0.30質量%溶解し、37℃で30分静置後、等倍量の水と等倍量の溶離液とを加え、5μmフィルターろ過したろ液5mLをゲルろ過クロマトグラフィーに供し、分子量分布を測定する。
前記[手順b]は、組成物を粉砕して処理(又は粉砕脱脂処理)した後、エタノール不溶性かつジメチルスルホキシド可溶性の成分を得る手順である。斯かる[手順b]の技術的意義は、でんぷんのエタノール不溶性、ジメチルスルホキシド可溶性の性質を利用して精製されでんぷん濃度を高めた成分(「手順bにより処理して得られた成分」と称する場合がある)を得ることで、ゲルろ過クロマトグラフィー実施中のカラム閉塞を防ぎ、分析の精度及び再現性を高めることにある。
前記[条件B]は、1M水酸化ナトリウム水溶液に、前記[手順b]により処理して得られた成分を0.30質量%溶解し、37℃で30分静置後、等倍量の水と等倍量の溶離液(例えば0.05M NaOH/0.2% NaClを用いる)とを加え、5μmフィルターろ過したろ液5mLをゲルろ過クロマトグラフィーに供し、分子量対数が3.5以上6.5未満の範囲における分子量分布を測定するという条件である。
・TOYOPEARL HW-75S(東ソー社製、排除限界分子量(対数):7.7Da、平均細孔径100nm以上、Φ2cm×30cm):2本。
・TOYOPEARL HW-65S(東ソー社製、排除限界分子量(対数):6.6Da、平均細孔径100nm、Φ2cm×30cm):1本。
・TOYOPEARL HW-55S(東ソー社製、排除限界分子量(対数):5.8Da、平均細孔径50nm、Φ2cm×30cm):1本。
ゲルろ過クロマトグラフィーの条件としては、限定されるものではないが、例えばオーブン温度40℃、流速1mL/分で、単位時間0.5秒毎に分析を行うことができる。
ゲルろ過クロマトグラフィーの検出機器としては、限定されるものではないが、例えばRIディテクター(東ソー社製RI-8021)等が挙げられる。
本発明の膨化組成物は、メチオノール(Methionol、CAS.No.505-10-2、別名である3-(メチルチオ)-1-プロパノール(3-(Methylthio)-1-propanol)、又は香気成分A、又は値αと称する場合がある。)を湿潤質量換算で所定値以上含有することが好ましい。メチオノールを湿潤質量換算で所定値以上含有することで、本発明の膨化組成物は、本発明の効果を奏しやすくなる。具体的に、メチオノールの含有量が湿潤質量換算で、例えば0.01ppb以上50000ppb以下の範囲とすることが好ましい。より具体的に、その下限は、制限されるものではないが、通常0.01ppb以上、中でも0.1ppb以上、又は1ppb以上、又は5ppb以上、又は10ppb以上、又は15ppb以上、又は20ppb以上、又は25ppb以上、又は30ppb以上、又は35ppb以上、又は40ppb以上、又は50ppb以上、又は60ppb以上、又は70ppb以上、又は80ppb以上、又は90ppb以上、又は100ppb以上、又は110ppb以上、又は130ppb以上、又は150ppb以上、又は170ppb以上、又は190ppb以上、又は250ppb以上、又は300ppb以上とすることが好ましい。一方、その上限は制限されるものではないが、通常50000ppb以下、中でも45000ppb以下、又は40000ppb以下、又は35000ppb以下、又は30000ppb以下、又は25000ppb以下、又は20000ppb以下、又は15000ppb以下、又は10000ppb以下であることが好ましい。メチオノールが濃すぎるとその香りが目立ちすぎる場合がある。
(ダイナミックヘッドスペース(dynamic headspace:DHS)注入法)
・装置:Agilent社製7890B(GC)、5977B(MS)
Gester社製MultiPurpose Sampler(auto-sampler)
・吸着樹脂:TENAX
・インキュベーション温度:80℃
・窒素ガスパージ量:60mL
・窒素ガスパージ流量:10mL/分
・TDU:[30℃]-[210℃/分]-[240℃(3分)]
・CIS:[10℃]-[12℃/秒]-[240℃]
(ライナー充填剤:TENAX)
・カラム:Gester社製DB-WAX(長さ:30m×内径:250μm×膜厚:0.25μm)
・カラム温度:[40℃(3分)]-[5℃/分]-[240℃(7分)]
・キャリアガス:He
・トランスファーライン:250℃
・イオン源温度:230℃
・スキャンパラメータ:m/z=28.7~300
・スプリット:なし
・CTS:[-150℃]-[10℃/秒]-[250℃]
・カラム:Gester社製DB-5(長さ:10m×内径:180μm×膜厚:0.4μm)
・カラム温度:[40℃(0分)]-[40℃/分]-[240℃(15分)]
・キャリアガス:He
本発明の膨化組成物は、でんぷん粒構造が破壊又は崩壊しやすい組成物であることで、特定形状の空隙が形成され、良好な香りが保持されやすくなるため好ましい。具体的には、以下の要件の少なくとも一方、好ましくは両方を満たすことが好ましい。
[値γ]:昇温段階(a1)におけるブレークダウン時粘度(cP)。
[値δ]:昇温段階(a1)におけるピーク粘度(cP)。
<方法c>
ラピッドビスコアナライザを用いて22質量%の組成物粉砕物水スラリーを32g用意し、ラピッドビスコアナライザを用いて測定試料を下記の段階(a1)及び(a2)に従って測定する。
(a1)測定試料を50℃から95℃まで昇温速度6℃/分で昇温し、3分間保持する昇温段階。
(a2)95℃から50℃まで降温速度6℃/分で降温する降温段階。
本発明の膨化組成物の保存の方法は限定されず、常温保存であって冷蔵保存であってもよい。特に常温で流通し長期(本発明において1週間以上、より好ましくは1か月以上)保存可能なドライグロサリー製品として提供しても、品質の劣化が進みにくいため好ましい。特に常温における賞味期限が1週間(より好ましくは1か月)よりも長いロングライフ常温保存膨化物とすることが好ましい。その原理は不明であるが、アミロース分子サイズを調整することで、でんぷんネットワークに保持された香気成分の揮発性をコントロールでき、長期保存しても風味の好ましい組成物になると考えられる。
本発明の膨化組成物は、前記[手順b]により処理して得られた成分を前記[条件B]の下で分離し、質量分子量対数5.0以上6.5未満の分離画分を回収し、pH7.0に調整した試料1質量部を、9質量部のよう素溶液(0.25mM)で染色して測定した660nmの吸光度を測定し、これをブランクである(測定試料を含まない)0.25mMよう素溶液における660nmの吸光度から差し引いて校正した値(これを適宜「ABS5.0-6.5」と称する。)が、所定範囲内であることを好ましい特徴とする。具体的に、本発明の膨化組成物の前記ABS5.0-6.5は、例えば0.10以上3.50以下の範囲とすることができる。より具体的に、その下限は、通常0.10以上であることが好ましい。中でも0.15以上、又は0.20以上、又は0.25以上、又は0.30以上、又は0.35以上、又は0.40以上、又は0.45以上、又は0.50以上、又は0.55以上、又は0.60以上、又は0.65以上、又は0.70以上、又は0.75以上、又は0.80以上とすることが好ましい。一方、その上限は特に制限されないが、例えば通常3.50以下、又は3.00以下、又は2.50とすることができる。
本発明の別の側面は、でんぷんを含有する膨化組成物を製造する方法であって、少なくとも下記段階(i)及び(ii)を含む製造方法(以下適宜「本発明の製造方法」と称する。)に関する。本発明の製造方法によれば、必ずしも限定されるわけではないが、前述の本発明の膨化組成物を効率的に製造することができる。
(i)豆類及び/又は雑穀類由来のでんぷんを含有すると共に、下記(1)から(4)を充足する生地組成物を準備する段階。
(1)でんぷん含有量が湿潤質量換算で3質量%以上である。
(2)乾量基準含水率が60質量%超である。
(3)食物繊維含有量が湿潤質量換算で3.0質量%以上である。
(4)メチオノールの含有量が湿潤質量換算で0.1ppb以上である。
(ii)段階(i)の生地組成物を加熱処理により膨化させる段階であって、前記加熱処理の前後で、組成物の前記値α/値βが5質量%以上増加すると共に、乾量基準含水率が5質量%以上低下する段階。
(iii)段階(ii)の膨化組成物を減圧下で処理する段階。
以下、本願発明の製造方法の段階(i)、(ii)、及び(iii)の各々について説明する。
本段階(i)では、本発明の膨化組成物の原料となる食材、例えば豆類及び/又は雑穀類と、任意により用いられるその他の食材とを混合することにより、本発明の膨化組成物の元となる生地組成物を調製する。なお、生地組成物の性状は特に制限されず、食材が水によって一部又は全部が一体化した性状であればよい。具体例として、生地組成物は、液体状であってもよく、ゾル状であってもよく、ゲル状であってもよく、固体状であってもよい。また、例えばパン生地のような可塑性を有する性状であってもよく、そぼろ状のような可塑性を有さない性状であってもよい。斯かる生地組成物の調製方法は特に制限されないが、前述した本発明の膨化組成物の原料となる食材、例えば豆類及び/又は雑穀類と、任意により用いられるその他の食材を、任意により1種又は2種以上のその他の原料と混合し、これを生地組成物として用いることができる。
[値γ]:昇温段階(a1)におけるブレークダウン時粘度(cP)。
[値δ]:昇温段階(a1)におけるピーク粘度(cP)。
<方法c>
ラピッドビスコアナライザを用いて22質量%の組成物粉砕物水スラリーを32g用意し、ラピッドビスコアナライザを用いて測定試料を下記の段階(a1)及び(a2)に従って測定する。
(a1)測定試料を50℃から95℃まで昇温速度6℃/分で昇温し、3分間保持する昇温段階。
(a2)95℃から50℃まで降温速度6℃/分で降温する降温段階。
なお、RVAの詳細及び測定方法については、前述したとおりである。
段階(ii)では生地組成物を加熱して膨化させる。本加熱工程により、通常はこの段階で前述の酵素処理(例えばセルラーゼ処理及び/又はキシラナーゼ処理及び/又はペクチナーゼ処理等)が進行し、生地組成物中のでんぷんが分解酵素によって分解されると共に、組成物の膨化が進行することになる。即ち、前述の酵素処理を行う場合は、あらかじめ酵素処理を行った原料を用いてもよく、段階(i)において酵素処理を行ってもよく、段階(ii)で酵素処理を行ってもよく、それらを組み合わせた方法であってもよい。具体的には段階(i)及び/又は段階(ii)において酵素処理を行う方法であってもよい。
段階(ii)が下記(ii-a)及び(ii-b)の段階を含む。
(ii-a)前記(i)の生地組成物を酵母発酵させる段階。
(ii-b)前記(ii-a)の酵母発酵後の組成物を加熱処理する段階。
段階(ii)が下記(ii-2a)及び(ii-2b)の段階を含む。
(ii-2a)前記(i)の生地組成物に気泡及び/又は膨張剤を混合する段階。
(ii-2b)前記(ii-2a)の混合後の組成物を加熱処理する段階。
本願発明の製造方法は、少なくとも段階(i)及び(ii)を含んでいればよいが、段階(i)及び(ii)に加えて、更に段階(ii)の膨化組成物を減圧下で処理する段階(段階(iii))を含むことが好ましい。このように、段階(ii)の膨化組成物を減圧下で処理する本段階(iii)を設けることにより、膨化組成物の縮みを防ぎ、好ましい空隙サイズに調整することできるため好ましい。また、原料(豆類、雑穀類)由来の好ましい香りが感じられやすくなる場合があるので好ましい。その原理は不明であるが、減圧処理により、膨化組成物の原料由来の不快臭が除去され、空隙に保持された好ましい香りが感じられやすくなると考えられる。段階(iii)の減圧処理は、特に限定されるものではなく、公知の真空冷却機を用いて行うことができる。減圧処理時の圧力は限定されるものではないが、例えば0.01bar以上0.9bar以下の圧力条件で実施することが好ましい。具体的に、圧力の下限は、通常0.01bar以上、又は0.03bar以上、又は0.05bar以上、又は0.07bar以上、又は0.08bar以上、又は0.09bar、又は0.1bar以上であることが好ましい。一方、上限は特に制限されないが、例えば通常0.9bar以下、又は0.8barPa以下、又は0.7bar以下、又は0.6bar以下の範囲とすることが好ましい。段階(iii)の減圧処理時の温度も限定されるものではないが、例えば0℃以上60℃以下の温度条件で実施することが好ましい。具体的に、温度の下限は限定されるものではないが、例えば0℃以上、又は5℃以上、又は10℃以上、又は15℃以上、又は20℃以上とすることが好ましい。一方、温度の上限は、限定されるものではないが、例えば60℃以下、又は55℃以下、又は50℃以下とすることが好ましい。段階(iii)の減圧処理時の時間も限定されるものではないが、例えば0.1分以上60分以内の時間にわたって実施することが好ましい。具体的に、時間の下限は限定されるものではないが、例えば0.1分以上、又は0.5分以上、又は1分以上、又は1.5分以上、又は2分以上とすることが好ましい。一方、時間の上限は、限定されるものではないが、例えば60分以内、又は40分以内、又は20分以内、又は5分以内とすることが好ましい。
本発明の膨化組成物は、少なくとも以上の段階(i)及び(ii)を経ることにより得ることができるが、更に追加の中間処理及び/又は後処理を加えてもよい。斯かる追加の中間処理及び/又は後処理としては、発酵処理、成形処理、乾燥処理、恒温処理、等が挙げられる。
以上、それぞれ本発明の一側面たる本発明の膨化組成物及び本発明の製造方法について説明したが、本発明はこれらに限定されるものではなく、当業者であれば本開示及び技術常識に基づいて種々の発明概念を思念できるところ、斯かる諸発明概念も本発明の側面に含まれるものとする。
(1)でんぷん含有量が湿潤質量換算で3質量%以上である。
(2)乾量基準含水率が60質量%超である。
(3)食物繊維含有量が湿潤質量換算で3.0質量%以上である。
(4)メチオノールの含有量が湿潤質量換算で0.1ppb以上である。
(1)でんぷん含有量が湿潤質量換算で3質量%以上である。
(2)乾量基準含水率が25質量%未満である。
(3)食物繊維含有量が湿潤質量換算で3.0質量%以上である。
(4)でんぷんの糊化度が50質量%未満である。
(5)超音波処理後の単位体積当たり比表面積が0.10m2/mL以上である。
(6)食品粉砕物を、下記<方法c>によって測定した場合における、下記[値δ]/[値γ]の比が0.1以上である。
[値γ]:昇温段階(a1)におけるブレークダウン時粘度(cP)。
[値δ]:昇温段階(a1)におけるピーク粘度(cP)。
<方法c>
ラピッドビスコアナライザを用いて22質量%の組成物粉砕物水スラリーを32g用意し、ラピッドビスコアナライザを用いて測定試料を下記の段階(a1)及び(a2)に従って測定する。
(a1)測定試料を50℃から95℃まで昇温速度6℃/分で昇温し、3分間保持する昇温段階。
(a2)95℃から50℃まで降温速度6℃/分で降温する降温段階。
(7)食品粉砕物の6%懸濁液を観察した場合に認められるでんぷん粒構造が、10個/mm2以上である。
(i)下記(1)から(4)を全て充足する豆類及び/又は雑穀類由来のでんぷんを含有する生地組成物を準備する段階。
(1)でんぷん含有量が湿潤質量換算で3質量%以上である。
(2)乾量基準含水率が60質量%超である。
(3)食物繊維含有量が湿潤質量換算で3.0質量%以上である。
(4)メチオノールの含有量が湿潤質量換算で0.1ppb以上である。
(ii)段階(i)の生地組成物を加熱処理により膨化させる段階であって、前記加熱処理の前後で、組成物の前記値α/値βが5質量%以上増加すると共に、乾量基準含水率が5質量%以上低下する段階。
下記表1に示す乾燥豆類粉末(成熟した乾量基準含水率15質量%未満の豆類を原料として製造)又は乾燥雑穀類粉末(成熟した乾量基準含水率15質量%未満の雑穀類を原料として製造)を用いて、下記表2に示す原料組成で各原料及び水を混合し、表3及び表4の数値となるように各試験例及び各比較例の生地組成物を調製した。豆類であるエンドウ豆や緑豆は食物繊維局在部位である「皮(種皮)」を含有した状態のものを用い、雑穀類であるオーツ麦やきびは食物繊維局在部位である「ふすま」を含有した状態のものを用いた。なお、表1の各乾燥豆類粉末又は雑穀類粉末は、表1に示す原料豆類及び/又は雑穀類を、エクストルーダーにて、乾量基準含水率10質量%、加温温度260℃、処理時間30秒間の条件で粉末化した後、自然乾燥させて得られたものである。また、焼成条件における「200℃で15分間焼成」に際してはPanasonic社製、NE-MS264を用いて生地組成物を焼成した。さらに、野菜類原料由来における「処理方法」に際しては、段階(ii)の処理(発酵(但し試験例37は膨張剤で膨化)、焼成)と合わせて実施し、HOSHIZAKI社製、HDC-7S1TAを用いて処理した。また、段階(iii)の「減圧処理」に際しては、三浦工業社製、CMJ-20QEを用いた。
上記手順により得られた各試験例及び各比較例の生地組成物について、組成物が内接する最小体積の仮想直方体における一辺が15cmとなるように成形処理を行った後、下記表5に示す条件で段階(ii)の処理(発酵(但し試験例37は膨張剤で膨化)、焼成)を行った(酵母としてはオリエンタル酵母社製オリエンタル 生イーストを用いた)。加熱処理後、常温冷却することにより、各試験例(試験例38は除く)及び各比較例の膨化組成物を得た。各試験例の膨化組成物の冷却、減圧後、室温(20℃)で1時間放置した後の形状は、焼成後と変化がなかった。なお、加熱処理前後及び常温冷却時において組成物の底面積は変化しなかったため、組成物厚さ又は高さから組成物体積を算出することができる。
各試験例及び各比較例の膨化組成物について、以下の手順により官能評価を行った。尚、官能検査員としては、下記A)~C)の識別訓練を実施した上で、特に成績が優秀で、商品開発経験があり、食品の味や食感といった品質についての知識が豊富で、各官能検査項目に関して絶対評価を行うことが可能な検査員を選抜した。
B)濃度がわずかに異なる5種類の食塩水溶液、酢酸水溶液の濃度差を正確に識別する濃度差識別試験。
C)メーカーA社醤油2つにメーカーB社醤油1つの計3つのサンプルからB社醤油を正確に識別する3点識別試験。
各組成物の加熱工程後の豆類及び/又は雑穀類由来粉末の粉臭の抑制について、下記の5段階で評価した。
5:豆類及び/又は雑穀類由来粉末の粉臭が完全に抑制されており、非常に好ましい。
4:豆類及び/又は雑穀類由来粉末の粉臭が概ね抑制されており、好ましい。
3:豆類及び/又は雑穀類由来粉末の粉臭があるわずかに感じられるが、好ましい。
2:豆類及び/又は雑穀類由来粉末の粉臭があまり抑制されておらず、好ましくない。
1:豆類及び/又は雑穀類由来粉末の粉臭が殆ど抑制されておらず、非常に好ましくない。
各組成物の加熱工程後の豆類及び/又は雑穀類由来粉末の好ましい香りの保持について、下記の5段階で評価した。
5:豆類及び/又は雑穀類由来粉末の好ましい香りが強く保持されており、非常に好ましい。
4:豆類及び/又は雑穀類由来粉末の好ましい香りが保持されており、好ましい。
3:豆類及び/又は雑穀類由来粉末の好ましい香りがある程度保持されており、好ましい。
2:豆類及び/又は雑穀類由来粉末の好ましい香りがあまり保持されておらず、好ましくない。
1:豆類及び/又は雑穀類由来粉末の好ましい香りが殆ど保持されておらず、非常に好ましくない。
各組成物の豆類及び/又は雑穀類由来粉末の香りのバランスについて、下記の5段階で評価した。「メチオノールの香り」及び「膨らみ」についてコメントとして記載した。
5:豆類及び/又は雑穀類由来粉末の粉臭の抑制と好ましい香りの保持のバランスが非常に良く、非常に品質が優れている。
4:豆類及び/又は雑穀類由来粉末の粉臭の抑制と好ましい香りの保持のバランスが良く、品質が優れている。
3:豆類及び/又は雑穀類由来粉末の粉臭の抑制と好ましい香りの保持のバランスがやや良く、品質がやや優れている。
2:豆類及び/又は雑穀類由来粉末の粉臭の抑制と好ましい香りの保持のバランスがやや悪く、品質が劣る。
1:豆類及び/又は雑穀類由来粉末の粉臭の抑制と好ましい香りの保持のバランスが悪く、非常に品質が劣る。
Claims (50)
- 豆類及び/又は雑穀類由来でんぷんを含有すると共に、下記(1)から(5)を充足する膨化組成物。
(1)でんぷん含有量が湿潤質量換算で3質量%以上である。
(2)乾量基準含水率が150質量%未満である。
(3)食物繊維含有量が湿潤質量換算で3.0質量%以上である。
(4)下記[条件A]で得られる少なくとも1つの組成物凍結切片Aを観察した場合に、下記(a)を満たす。
(a)組成物断面画像面積に対する、面積10000μm2以上の空隙部位における、加重平均周囲長に対する加重平均面積の比(加重平均面積/加重平均周囲長)が100以上である。
[条件A]当該組成物を、-25℃で凍結した組成物凍結物を、ある切断面Aに沿って切断し、組成物凍結切片Aとする。
(5)下記値βに対する、値αの比(値α/値β)が、0.3以上である。
値α:組成物におけるメチオノールの湿潤質量換算含有量(ppb)
値β:組成物を下記[手順b]により処理して得られた成分を下記[条件B]の下で分析して得られる、分子量対数が3.5以上6.5未満の範囲における分子量分布曲線(以下「MWDC3.5-6.5」という。)において、全曲線下面積に対する分子量対数5.0以上6.5未満の区間における曲線下面積の割合(以下「AUC5.0」という。)。
[手順b]組成物を粉砕した後、エタノール不溶性且つジメチルスルホキシド可溶性の成分を得る。
[条件B]1M水酸化ナトリウム水溶液に手順bにより処理して得られた成分を0.30質量%溶解し、37℃で30分静置後、等倍量の水と等倍量の溶離液とを加え、5μmフィルターろ過したろ液5mLをゲルろ過クロマトグラフィーに供し、分子量分布を測定する。 - 前記組成物凍結切片Aを観察した場合に、組成物断面画像面積に対する、面積10000μm2超の合計空隙面積比率が1.0%超である、請求項1に記載の膨化組成物。
- 前記組成物凍結切片Aを観察した場合に、組成物断面画像面積に対する、アスペクト比が3.5以上かつ円形度係数が0.3以上の空隙合計面積比率が0.002%超である、請求項1又は2に記載の膨化組成物。
- 前記組成物凍結切片Aが、前記組成物の長手方向に直交する切断面A1について得られる組成物凍結切片A1である、請求項1~3の何れか一項に記載の膨化組成物。
- 前記組成物凍結切片Aが、前記組成物の長手方向に直交する切断面A1について得られる組成物凍結切片A1と、前記組成物の長手方向に平行な切断面A2について得られる組成物凍結切片A2とを含む、請求項1~4の何れか一項に記載の膨化組成物。
- 前記分子量分布曲線(MWDC3.5-6.5)において、全曲線下面積に対する分子量対数5.0以上6.5未満の区間における曲線下面積の割合(AUC5.0)が1%以上70%以下である、請求項1~5の何れか一項に記載の膨化組成物。
- メチオノールの含有量が湿潤質量換算で0.01ppb以上50000ppb以下である、請求項1~6の何れか一項に記載の膨化組成物。
- 膨化組成物の6%懸濁液を観察した場合に認められるでんぷん粒構造が、300個/mm2以下である、請求項1~7の何れか一項に記載の膨化組成物。
- 豆類が、エンドウ属、インゲンマメ属、キマメ属、ササゲ属、ソラマメ属、ヒヨコマメ属、ダイズ属、及びヒラマメ属から選ばれる1種以上の豆類である、請求項1~8の何れか一項に記載の膨化組成物。
- 豆類が成熟した豆類である、請求項1~9の何れか一項に記載の膨化組成物。
- 雑穀類が、あわ、ひえ、きび、もろこし、ライ麦、えん麦、はと麦、とうもろこし、そば、アマランサス、及びキノアから選ばれる1種以上の雑穀類である、請求項1~10の何れか一項に記載の膨化組成物。
- 膨化組成物の総でんぷん含量に対する、豆類及び/又は雑穀類に含有された状態で配合されているでんぷんの含量比率が10質量%以上である、請求項1~11の何れか一項に記載の膨化組成物。
- グルテンを実質的に含有しない、請求項1~12の何れか一項に記載の膨化組成物。
- 豆類及び/又は雑穀類における食物繊維局在部位を含有する、請求項1~13の何れか一項に記載の膨化組成物。
- 豆類及び/又は雑穀類の可食部及び豆類及び/又は雑穀類の食物繊維局在部位を共に含有する、請求項14に記載の膨化組成物。
- 豆類及び/又は雑穀類の可食部及び豆類及び/又は雑穀類の食物繊維局在部位の合計含有量が湿潤質量換算で10質量%以上である、請求項1~15の何れか一項に記載の膨化組成物。
- 豆類及び/又は雑穀類の食物繊維局在部位が豆類及び/又は雑穀類の種皮を含む、請求項14~16の何れか一項に記載の膨化組成物。
- 豆類及び/又は雑穀類の食物繊維局在部位が、オオバコの食物繊維局在部位を含む、請求項14~17の何れか一項に記載の膨化組成物。
- 食用植物の食物繊維局在部位としてオオバコ種皮を含む、請求項1~18の何れか一項に記載の膨化組成物。
- 豆類及び/又は雑穀類の食物繊維局在部位が、酵素処理された状態の食物繊維局在部位である、請求項14~19の何れか一項に記載の膨化組成物。
- 酵素処理がセルラーゼ、キシラナーゼ、又はペクチナーゼ処理である、請求項20に記載の膨化組成物。
- 膨化組成物を製造する方法であって、下記段階(i)及び(ii)を含む製造方法。
(i)豆類及び/又は雑穀類由来のでんぷんを含有すると共に、下記(1)から(4)を充足する生地組成物を準備する段階。
(1)でんぷん含有量が湿潤質量換算で3質量%以上である。
(2)乾量基準含水率が50質量%超である。
(3)食物繊維含有量が湿潤質量換算で3.0質量%以上である。
(4)メチオノールの含有量が湿潤質量換算で0.1ppb以上である。
(ii)段階(i)の生地組成物を加熱処理により膨化させる段階であって、前記加熱処理の前後で、組成物の前記値α/値βが5質量%以上増加すると共に、乾量基準含水率が5質量%以上低下する段階。 - 段階(ii)が下記(ii-a)及び(ii-b)の段階を含む、請求項22に記載の製造方法。
(ii-a)段階(i)の生地組成物を酵母発酵させる段階。
(ii-b)段階(ii-a)の酵母発酵後の組成物を加熱処理する段階。 - 段階(ii)が下記(ii-2a)及び(ii-2b)の段階を含む、請求項22に記載の製造方法。
(ii-2a)段階(i)の生地組成物に気泡及び/又は膨張剤を混合する段階。
(ii-2b)段階(ii-2a)の混合後の組成物を加熱処理する段階。 - 段階(i)及び/又は段階(ii)において酵素処理を行うことを含む、請求項22~24の何れか一項に記載の製造方法。
- 段階(ii)の加熱処理の前後で、前記AUC5.0が5%以上低下する、請求項22~25の何れか一項に記載の製造方法。
- 段階(ii)の加熱処理の前後で、前記AUC3.5が5%以上増加する、請求項22~26の何れか一項に記載の製造方法。
- 段階(ii)の加熱処理の前後で、前記組成物凍結切片Aを観察した場合に、面積10000μm2以上の空隙における、周囲長加重平均に対する面積加重平均(加重平均面積/加重平均周囲長)の比が、5%以上増加する、請求項22~27の何れか一項に記載の製造方法。
- 段階(ii)の加熱処理の前後で、前記組成物凍結切片Aを観察した場合に、組成物断面画像面積に対する、アスペクト比が3.5以上かつ円形度係数が0.3以上の空隙合計面積が、50%以上増加する、請求項22~28の何れか一項に記載の製造方法。
- 段階(i)の生地組成物を下記<方法c>によって測定した場合の下記[値δ]/[値γ]の比が0.1以上である、請求項22~29の何れか一項に記載の製造方法。
[値γ]:昇温段階(a1)におけるブレークダウン時粘度(cP)。
[値δ]:昇温段階(a1)におけるピーク粘度(cP)。
<方法c>
ラピッドビスコアナライザを用いて22質量%の組成物粉砕物水スラリーを32g用意し、ラピッドビスコアナライザを用いて測定試料を下記の段階(a1)及び(a2)に従って測定する。
(a1)測定試料を50℃から95℃まで昇温速度6℃/分で昇温し、3分間保持する昇温段階。
(a2)95℃から50℃まで降温速度6℃/分で降温する降温段階。 - 段階(i)の生地組成物の6%懸濁液を観察した場合に認められるでんぷん粒構造が、10個/mm2以上である、請求項22~30の何れか一項に記載の製造方法。
- 段階(i)の生地組成物の糊化度が70質量%未満である、請求項22~31の何れか一項に記載の製造方法。
- 段階(i)の生地組成物の塩化ナトリウムの含有量が湿潤質量換算で5質量%以下である、請求項22~32の何れか一項に記載の製造方法。
- 段階(i)の生地組成物のアルコール含有量が湿潤質量換算で10質量%以下である、請求項22~33の何れか一項に記載の製造方法。
- 段階(i)の生地組成物がグルテンを実質的に含有しない、請求項22~34の何れか一項に記載の製造方法。
- 段階(i)の生地組成物が豆類及び/又は雑穀類における食物繊維局在部位を含有する、請求項22~35の何れか一項に記載の製造方法。
- 段階(i)の生地組成物が豆類及び/又は雑穀類の可食部及び豆類及び/又は雑穀類の食物繊維局在部位を共に含有する、請求項36に記載の製造方法。
- 段階(i)の生地組成物における豆類及び/又は雑穀類の可食部及び豆類及び/又は雑穀類の食物繊維局在部位の合計含有量が湿潤質量換算で10質量%以上である、請求項22~37の何れか一項に記載の製造方法。
- 豆類及び/又は雑穀類の食物繊維局在部位が豆類及び/又は雑穀類の種皮を含む、請求項36~38の何れか一項に記載の製造方法。
- 豆類及び/又は雑穀類の食物繊維局在部位が、オオバコの食物繊維局在部位を含む、請求項36~39の何れか一項に記載の製造方法。
- 食用植物の食物繊維局在部位としてオオバコ種皮を含む、請求項36~40の何れか一項に記載の製造方法。
- 豆類及び/又は雑穀類の食物繊維局在部位が、酵素処理された状態の食物繊維局在部位である、請求項36~41の何れか一項に記載の製造方法。
- 酵素処理がセルラーゼ、キシラナーゼ、又はペクチナーゼ処理である、請求項42に記載の製造方法。
- 段階(i)及び/又は段階(ii)において、PDI(protein dispersibility index)値が55質量%未満である豆類及び/又は雑穀類を組成物に配合することを含む、請求項22~43に記載の製造方法。
- 更に下記(iii)の段階を含む、請求項22~44の何れか一項に記載の製造方法。
(iii)段階(ii)の生地組成物を減圧下で処理する段階。 - 請求項22~45の何れか一項に記載の製造方法により製造される膨化組成物。
- 請求項22~45の何れか一項に記載の製造方法の段階(i)に使用するための生地組成物であって、豆類及び/又は雑穀類由来のでんぷんを含有すると共に、下記(1)から(4)を充足する生地組成物。
(1)でんぷん含有量が湿潤質量換算で3質量%以上である。
(2)乾量基準含水率が60質量%超である。
(3)食物繊維含有量が湿潤質量換算で3.0質量%以上である。
(4)メチオノールの含有量が湿潤質量換算で0.1ppb以上である。 - 請求項22~45の何れか一項に記載の製造方法の段階(i)における生地組成物の調製に使用するための食品粉砕物であって、豆類及び/又は雑穀類由来のでんぷんを含有すると共に、下記(1)から(7)を充足する食品粉砕物。
(1)でんぷん含有量が湿潤質量換算で3質量%以上である。
(2)乾量基準含水率が25質量%未満である。
(3)食物繊維含有量が湿潤質量換算で3.0質量%以上である。
(4)でんぷんの糊化度が50質量%未満である。
(5)超音波処理後の単位体積当たり比表面積が0.10m2/mL以上である。
(6)食品粉砕物を、下記<方法c>によって測定した場合における、下記[値δ]/[値γ]の比が0.1以上である。
[値γ]:昇温段階(a1)におけるブレークダウン時粘度(cP)。
[値δ]:昇温段階(a1)におけるピーク粘度(cP)。
<方法c>
ラピッドビスコアナライザを用いて22質量%の組成物粉砕物水スラリーを32g用意し、ラピッドビスコアナライザを用いて測定試料を下記の段階(a1)及び(a2)に従って測定する。
(a1)測定試料を50℃から95℃まで昇温速度6℃/分で昇温し、3分間保持する昇温段階。
(a2)95℃から50℃まで降温速度6℃/分で降温する降温段階。
(7)食品粉砕物の6%懸濁液を観察した場合に認められるでんぷん粒構造が、10個/mm2以上である。 - 膨化組成物の常温保管中の香気揮発性を改善する方法であって、下記段階(i)及び(ii)を含む方法。
(i)下記(1)から(4)を全て充足する豆類及び/又は雑穀類由来のでんぷんを含有する生地組成物を準備する段階。
(1)でんぷん含有量が湿潤質量換算で3質量%以上である。
(2)乾量基準含水率が60質量%超である。
(3)食物繊維含有量が湿潤質量換算で3.0質量%以上である。
(4)メチオノールの含有量が湿潤質量換算で0.1ppb以上である。
(ii)段階(i)の生地組成物を加熱処理により膨化させる段階であって、前記加熱処理の前後で、組成物の前記値α/値βが5質量%以上増加すると共に、乾量基準含水率が5質量%以上低下する段階。 - 下記(4)から(5)を全て充足する膨化組成物であって、常温で1週間以上保管可能な膨化組成物。
(4)下記[条件A]で得られる少なくとも1つの組成物凍結切片Aを観察した場合に、下記(a)を満たす。
(a)組成物断面画像面積に対する、面積10000μm2以上の空隙部位における、加重平均周囲長に対する加重平均面積の比(加重平均面積/加重平均周囲長)が100以上である。
[条件A]当該組成物を、-25℃で凍結した組成物凍結物を、ある切断面Aに沿って切断し、組成物凍結切片Aとする。
(5)下記値βに対する、値αの比(値α/値β)が、0.3以上である。
値α:組成物におけるメチオノールの湿潤質量換算含有量(ppb)
値β:組成物を下記[手順b]により処理して得られた成分を下記[条件B]の下で分析して得られる、分子量対数が3.5以上6.5未満の範囲における分子量分布曲線(以下「MWDC3.5-6.5」という。)において、全曲線下面積に対する分子量対数5.0以上6.5未満の区間における曲線下面積の割合(以下「AUC5.0」という。)。
[手順b]組成物を粉砕した後、エタノール不溶性且つジメチルスルホキシド可溶性の成分を得る。
[条件B]1M水酸化ナトリウム水溶液に手順bにより処理して得られた成分を0.30質量%溶解し、37℃で30分静置後、等倍量の水と等倍量の溶離液とを加え、5μmフィルターろ過したろ液5mLをゲルろ過クロマトグラフィーに供し、分子量分布を測定する。
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