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WO2023284027A1 - Tower-type enhanced oxidation system and method for preparing hydrogen peroxide - Google Patents

Tower-type enhanced oxidation system and method for preparing hydrogen peroxide Download PDF

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Publication number
WO2023284027A1
WO2023284027A1 PCT/CN2021/109757 CN2021109757W WO2023284027A1 WO 2023284027 A1 WO2023284027 A1 WO 2023284027A1 CN 2021109757 W CN2021109757 W CN 2021109757W WO 2023284027 A1 WO2023284027 A1 WO 2023284027A1
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micro
interface generator
gas
tower
liquid
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PCT/CN2021/109757
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French (fr)
Chinese (zh)
Inventor
张志炳
周政
田洪舟
李磊
张锋
孟为民
王宝荣
杨高东
罗华勋
杨国强
曹宇
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南京延长反应技术研究院有限公司
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Publication of WO2023284027A1 publication Critical patent/WO2023284027A1/en

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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B15/00Peroxides; Peroxyhydrates; Peroxyacids or salts thereof; Superoxides; Ozonides
    • C01B15/01Hydrogen peroxide
    • C01B15/022Preparation from organic compounds
    • C01B15/023Preparation from organic compounds by the alkyl-anthraquinone process
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/008Details of the reactor or of the particulate material; Processes to increase or to retard the rate of reaction

Definitions

  • the invention relates to the field of hydrogen peroxide preparation, in particular to a tower-type enhanced oxidation system and method for preparing hydrogen peroxide.
  • Hydrogen peroxide is an aqueous solution of hydrogen peroxide (H 2 O 2 ), which is an important inorganic peroxide. It has the characteristics of oxidation, bleaching, and environmental protection during use. Treatment, medical treatment, metallurgy, military industry, food processing and other fields, as oxidizing agent, bleaching agent, disinfectant, polymer initiator and crosslinking agent, propellant, etc. With the increasingly stringent environmental protection regulations, the production capacity of propylene oxide, green caprolactam and other products by the hydrogen peroxide direct oxidation method (HPPO method) has increased, resulting in a strong market demand for H 2 O 2 .
  • HPPO method hydrogen peroxide direct oxidation method
  • the production methods of hydrogen peroxide include anthraquinone method, electrolysis method, isopropanol oxidation method, inorganic reaction method, direct synthesis method of hydrogen and oxygen, etc.
  • the anthraquinone method is the mainstream method for producing hydrogen peroxide at home and abroad.
  • the anthraquinone hydrogen peroxide production process uses 2-ethylanthraquinone (EAQ) as a carrier, heavy aromatics (AR) and trioctyl phosphate (TOP) as a mixed solvent, and is formulated into a solution (working solution) with a certain composition , under the catalysis of palladium or nickel catalysts, the catalytic hydrogenation and air oxidation of alkylanthraquinones are alternately carried out, and the hydrogen peroxide generated by oxidation is extracted with water to form crude hydrogen peroxide, and the alkylanthraquinones can be recycled.
  • EAQ 2-ethylanthraquinone
  • AR heavy aromatics
  • TOP trioctyl phosphate
  • the first object of the present invention is to provide a tower-type enhanced oxidation system for preparing hydrogen peroxide.
  • the tower-type enhanced oxidation system is equipped with a mixed micro-interface unit inside the oxidation tower, so that the air is broken before the oxidation reaction between the air and hydrogenated anthraquinone Micro-bubbles increase the mass transfer area of the phase boundary between air and hydrogenated anthraquinone, thereby solving the problem of low oxygen utilization rate and low product yield in the prior art because air and hydrogenated anthraquinone cannot be fully mixed inside the oxidation tower. low problem.
  • the second object of the present invention is to provide a method for preparing hydrogen peroxide using a tower-type enhanced oxidation system.
  • the hydrogen peroxide obtained by the reaction has high purity and is widely used.
  • the invention provides a tower-type enhanced oxidation system for preparing hydrogen peroxide, comprising: an oxidation tower; the side of the oxidation tower is provided with a liquid-phase pipeline for transporting hydrogenated anthraquinone, and a gas-phase pipeline for transporting air;
  • each group of mixed micro-interface generator units includes an upper-mounted micro-interface generating unit connected as a whole. device and a lower-mounted micro-interface generator, a gas-liquid emulsion channel is arranged between the upper-mounted micro-interface generator and the lower-mounted micro-interface generator, and the gas-liquid emulsion channel is connected with a gas-liquid emulsion outlet , the gas-liquid emulsion outlet is close to the upper side wall of the down-mounted micro-interface generator.
  • the raw materials are hydrogenated anthraquinone and air
  • hydrogenated anthraquinone is a product obtained by hydrogenation in a hydrogenation tower.
  • Liquid and catalyst while sending hydrogen to the hydrogenation tower to generate a mixture containing 2-ethylhydroanthraquinone solution, the mixture is subsequently filtered and cooled, then sent to the oxidation tower, and dispersed and broken through the micro-interface in the oxidation tower
  • the air forms a gas-liquid emulsion and undergoes an oxidation reaction to generate a mixture containing 2-ethylanthraquinone and hydrogen peroxide, which is transported to the extraction tower.
  • the mixture containing 2-ethylanthraquinone and hydrogen peroxide is mixed with pure water in the Extraction is carried out in the extraction tower, and the product obtained after extraction is hydrogen peroxide.
  • the utilization rate of the air is improved, and then the production rate of the product hydrogen peroxide is increased.
  • the mixed micro-interface generator unit passes the micro-interface generator through a specific The structure is combined together, which includes an upper-mounted micro-interface generator and a lower-mounted micro-interface generator. The two need to be combined as a whole and not set up separately. The reason for this setting is to improve the firmness of the entire micro-interface unit.
  • the space in the oxidation tower itself is relatively narrow. If the micro-interface generators are set too scattered, it will also affect the normal operation of the oxidation tower.
  • the overall structure also shortens the distance between each micro-interface generator and strengthens the relationship between each component. The ability to cooperate with each other, after the bubbles broken by the micro-interface collide with each other, the effect of dispersion and crushing is improved.
  • the upper-mounted micro-interface generator and the lower-mounted micro-interface generator are connected as a whole through the gas-liquid emulsion channel, and the gas-liquid emulsion channel is directly connected to the gas-liquid emulsion outlet,
  • the outlet of the gas-liquid emulsion is the outlet of the gas-liquid emulsion formed after the dispersion and crushing of the top-mounted micro-interface generator.
  • the reaction in the lower part is more severe, then the length of the gas-liquid emulsion channel set on the upper part can be slightly shorter, and the gas-liquid emulsion channel in the lower part can be slightly longer, through the guiding effect of the gas-liquid emulsion channel, give the gas-liquid emulsion
  • the material coming out of the outlet provides power, and the outlet of the gas-liquid emulsion is just close to the upper side wall of the lower-mounted micro-interface generator, so that the gas-liquid emulsion from the outlet immediately acts on the lower-mounted micro-interface generator, Improve the effect of dispersion and crushing.
  • the outlet can be set in a horizontal direction or a vertical upward direction.
  • the horizontal direction is directly sprayed out, and the vertical upward direction is equivalent to setting a 180-degree return bend at the outlet, thereby further improving the circulation of the gas-liquid emulsion.
  • the energy can also drive the materials with poor mixing effect in the upper part to be back-mixed and then crushed.
  • the upper-mounted micro-interface generator is a gas-liquid linkage micro-interface generator or a hydraulic micro-interface generator
  • the lower-mounted micro-interface generator is a pneumatic micro-interface generator.
  • the broken gas phase of the pneumatic micro-interface generator disperses from the holes on the wall and interacts with the gas-liquid emulsion from the top-mounted micro-interface generator to enhance the effect of dispersion, fusion and collision.
  • the gas-liquid emulsion outlet of the mixed micro-interface generator unit in the upper group can be designed to be along the horizontal direction
  • the gas-liquid emulsion outlet of the mixed micro-interface generator unit in the lower group can be designed to be vertically upward. Because the lower part belongs to the reaction zone, in order to improve the reaction effect, the gas-liquid emulsion sprayed out will further improve the mixing effect with the materials in the upper region, improve the reaction effect, and then improve the utilization rate of raw materials.
  • the conversion rate of hydrogenated anthraquinone can reach more than 98%, the product yield can reach more than 98%, and the oxygen utilization rate can reach more than 99%, basically without any waste.
  • liquid phase pipeline which directly extends into the side wall of the oxidation tower, and is generally located in the middle of the oxidation tower, and the gas phase pipeline is preferably divided into multiple branches connected to the upper micro-interface
  • the generator and the lower-mounted micro-interface generator are used to pass air into the micro-interface generator.
  • the upper-mounted type is a hydraulic micro-interface generator
  • the gas phase may not be introduced.
  • the upper-mounted type is a gas-liquid linkage type micro-interface generator
  • the bottom-mounted micro-interface generator is generally a pneumatic type, so the air needs to be directly introduced through the branched gas phase pipeline.
  • the gas-liquid linkage micro-interface generator or hydraulic micro-interface generator is connected with a liquid phase circulation pipeline, and a circulation pump is arranged on the liquid phase circulation pipeline.
  • the circulation pipeline can continuously entrain the gas phase by providing liquid phase power to achieve the effect of dispersion and crushing.
  • the oxygen at the top of the oxidation tower can also be entrained by an air duct for further utilization.
  • the upper-mounted micro-interface generator and the lower-mounted micro-interface generator are respectively provided with separate control valves for switching working states when the micro-interface generator is blocked.
  • the mounted micro-interface generator is a pneumatic micro-interface generator
  • the pores on the wall are easily blocked, so it can be directly cut out of the system to stop working. It is also possible to use only the top-mounted micro-interface generator to work.
  • the pneumatic micro-interface generator can be flushed by the momentum of the upper-mounted gas-liquid emulsion channel.
  • micro-interface generator used in the present invention has been embodied in the inventor's previous patents, such as application numbers CN201610641119.6, 201610641251.7, CN201710766435.0, CN106187660, CN105903425A, CN109437390A, Patents of CN205833127U and CN207581700U.
  • the specific product structure and working principle of the micro-bubble generator (that is, the micro-interface generator) were introduced in detail in the prior patent CN201610641119.6.
  • the body is provided with an inlet communicating with the cavity, the opposite first end and second end of the cavity are open, and the cross-sectional area of the cavity is from the middle of the cavity to the first end and the second end of the cavity.
  • the second end is reduced; the secondary broken piece is arranged at at least one of the first end and the second end of the cavity, a part of the secondary broken piece is set in the cavity, and the two ends of the secondary broken piece and the cavity are open
  • An annular channel is formed between the through holes.
  • the micron bubble generator also includes an inlet pipe and a liquid inlet pipe.” From the specific structure disclosed in the application document, it can be known that the specific working principle is: the liquid enters the micrometer tangentially through the liquid inlet pipe.
  • the gas is rotated and cut at a super high speed, so that the gas bubbles are broken into micron-level micro-bubbles, thereby increasing the mass transfer area between the liquid phase and the gas phase, and the micro-bubble generator in this patent belongs to the pneumatic micro-interface generation device.
  • the primary bubble breaker has a circulating liquid inlet, a circulating gas inlet, and a gas-liquid mixture outlet, while the secondary bubble breaker connects the feed port with the gas-liquid mixture outlet, indicating that the bubble breaker is both It needs to be mixed with gas and liquid.
  • the primary bubble breaker mainly uses circulating fluid as power, so in fact, the primary bubble breaker is a hydraulic micro-interface generator, and the secondary bubble breaker is a gas-liquid breaker.
  • the mixture is passed into the elliptical rotating ball for rotation at the same time, so that the bubbles are broken during the rotation process, so the secondary bubble breaker is actually a gas-liquid linkage micro-interface generator.
  • the micro-interface generator used in the present invention is not limited to the above-mentioned several forms
  • the specific structure of the bubble breaker described in the prior patents is only one of the forms that the micro-interface generator of the present invention can adopt.
  • the liquid phase coming in from the top provides the entrainment power, so as to achieve the effect of crushing into ultra-fine bubbles, which can also be seen in the attached drawings.
  • the bubble breaker has a conical structure, and the diameter of the upper part is larger than that of the lower part, which is also for the liquid phase to provide better entrainment power.
  • micro-interface generator Since the micro-interface generator was just developed in the early stage of the patent application, it was named micro-bubble generator (CN201610641119.6) and bubble breaker (201710766435.0) in the early stage. With continuous technological improvement, it was later renamed as micro-interface generator Device, now the micro-interface generator in the present invention is equivalent to the previous micro-bubble generator, bubble breaker, etc., but the name is different.
  • the micro-interface generator of the present invention belongs to the prior art, although some bubble breakers belong to the type of pneumatic bubble breaker, some bubble breakers belong to the type of hydraulic bubble breaker, and some belong to the type of pneumatic bubble breaker.
  • the connection between the micro-interface generator, the reactor, and other equipment, including the connection structure and connection position depends on the micro-interface generator. It depends on the structure of the interface generator, which is not limited.
  • a downcomer is provided in the oxidation tower of the present invention to overflow the upper liquid phase for use in the lower reaction zone, and a plurality of grids are also provided in the oxidation tower to improve the reaction effect.
  • the oxidation tower is connected with a gas-liquid separator, the tail gas from the top of the gas-liquid separator is recovered and processed, and the product from the side wall of the gas-liquid separator continues to the extraction section.
  • the oxygen content in the tail gas is very small, and most of it is used to synthesize products.
  • the present invention also provides an oxidation method of a tower-type enhanced oxidation system for preparing hydrogen peroxide, comprising the following steps:
  • the oxidation reaction temperature is 35-60°C, preferably 45-55°C, and the reaction pressure is 0.2-0.4MPa, preferably 0.25-0.35MPa.
  • the hydrogen peroxide product obtained by the oxidation method of the invention has good quality and high yield. Moreover, the preparation method itself has low reaction temperature, greatly reduced pressure, and high liquid hourly space velocity, which is equivalent to increased production capacity.
  • a mixed micro-interface unit is set inside the oxidation tower, so that the air is broken into microbubbles before the oxidation reaction between the air and the hydrogenated anthraquinone, and the phase boundary mass transfer area between the air and the hydrogenated anthraquinone is improved, thereby It solves the problem of low oxygen utilization rate and low product yield in the prior art because air and hydrogenated anthraquinone cannot be fully mixed inside the oxidation tower;
  • the oxidation method of the present invention is easy to operate, the hydrogen peroxide obtained by the reaction has high purity, and is widely used, which improves the applicable surface of the hydrogen peroxide itself, and is worthy of wide popularization and application.
  • Fig. 1 is a schematic structural diagram of a tower-type enhanced oxidation system for preparing hydrogen peroxide provided by an embodiment of the present invention.
  • connection should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
  • Fig. 1 it is a tower-type enhanced oxidation system for preparing hydrogen peroxide according to an embodiment of the present invention, which mainly includes an oxidation tower 1, and multiple groups of mixed micro-interface generator units 13 arranged inside the oxidation tower 1.
  • the oxidation reaction between hydrogenated anthraquinone and air produces hydrogen peroxide.
  • a multi-layer grid 15 is arranged in the oxidation tower 1, and a downcomer 14 for drainage is arranged on the inner wall.
  • This embodiment is two groups of mixed micro-interface generator sets 13, the mixed micro-interface generator sets 13 are arranged sequentially from top to bottom, and each set of mixed micro-interface generator sets 13 includes an upper-mounted micro-interface generating set connected as a whole.
  • device 131 and a lower-mounted micro-interface generator 132 a gas-liquid emulsion channel 133 is arranged between the upper-mounted micro-interface generator 131 and the lower-mounted micro-interface generator 132, and the gas-liquid emulsion channel 133 is connected to
  • There is a gas-liquid emulsion outlet and the gas-liquid emulsion outlet is close to the upper side wall of the down-mounted micro-interface generator 132, and the direction of the gas-liquid emulsion outlet is along the horizontal direction or vertically upward. Examples are along the horizontal direction.
  • the upper-mounted micro-interface generator 131 is a gas-liquid linkage micro-interface generator or a hydraulic micro-interface generator
  • the lower-mounted micro-interface generator 132 is a pneumatic micro-interface generator.
  • the gas-liquid linkage type micro-interface generator or the liquid-dynamic micro-interface generator is connected with a liquid-phase circulation pipeline 135, and the liquid-phase circulation pipeline 135 is provided with a circulation pump 136, and the liquid-phase circulation pipeline 135 is used to feed the top-mounted micro-interface generator 131 provides entrainment power.
  • the reaction in the lower area is more intense, and the designed gas-liquid emulsion channel 133 can be relatively longer to provide more sufficient gas-liquid phase
  • the oxygen is broken into micro-bubbles of micron scale, and the bubbles are released into the inside of the oxidation tower 1, so that the air can be mixed with hydrogenated anthracene in the state of micro-bubbles Quinone full contact.
  • the upper-mounted micro-interface generator 131 and the lower-mounted micro-interface generator 132 are respectively provided with a separate control valve 134 to switch the working state when the micro-interface generator is blocked.
  • the lower-mounted micro-interface generator is generally selected as The pneumatic type is relatively prone to blockage, its control valve 134 can be closed, only the upper micro-interface generator 131 is used to work alone, and the lower micro-interface generator 132 can be controlled when the upper micro-interface generator 131 is working. Rinse.
  • the side of the oxidation tower 1 is provided with a liquid phase pipeline 11 for transporting hydrogenated anthraquinone, and is provided with a gas phase pipeline 12 for transporting air.
  • a micro-interface generator 132 is used to feed air into the micro-interface generator.
  • the liquid phase pipeline 11 is a separate one, which directly extends from the middle of the oxidation tower 1 and is used to transport the hydrogenated anthraquinone raw material.
  • the air delivered through the gas phase pipeline is stored in the air storage tank 3 .
  • the oxidation tower 1 is also connected with a gas-liquid separator 2, the tail gas coming out from the top of the gas-liquid separator 2 is recovered and processed, and the product coming out of the side wall of the gas-liquid separator 2 continues to the extraction section. After the product from the oxidation tower 1 goes to the gas-liquid separator 2 for gas-liquid separation, the product generated goes to the next extraction section, and the tail gas is recycled.
  • the oxygen contained in the tail gas is not much, which illustrates the oxidation method of the present invention. Oxygen utilization is high.
  • micro-interface generators can also be added.
  • the installation position is actually not limited. It can be external or built-in. When built-in, it can also be installed on the side wall of the kettle. In order to realize the hedging of the micro-bubbles coming out from the exit of the micro-interface.
  • the mass concentration of hydrogenated anthraquinone is 120g/L
  • the organic solvent is aromatic hydrocarbon
  • the constant temperature of oxidation heating is 35°C
  • the reaction pressure of oxidation tower 1 is 0.2MPa
  • air is fed at a flow rate of 15L/min
  • the reaction time is 10min
  • the conversion rate of hydrogenated anthraquinone reacted raw material amount/original raw material amount*100%
  • Oxygen utilization rate reacted oxygen amount/oxygen amount contained in original air*100%
  • Example 2 Other operating steps are consistent with Example 1, except that the oxidation heating constant temperature is 45° C., and the reaction pressure of oxidation tower 1 is 0.25 MPa. Analysis results: the conversion rate of hydrogenated anthraquinone is 97%, and the utilization rate of oxygen is 97%.
  • Example 2 Other operating steps are consistent with Example 1, except that the oxidation heating constant temperature is 55° C., and the reaction pressure of oxidation tower 1 is 0.35 MPa. Analysis results: the conversion rate of hydrogenated anthraquinone is 97%, and the utilization rate of oxygen is 97%.
  • Example 2 Other operating steps are the same as in Example 1, except that the mixed micro-interface generator unit 13 is not added. Analysis results: the conversion rate of hydrogenated anthraquinone is 90%, and the utilization rate of oxygen is 90%.
  • Example 2 The other operating steps are consistent with Example 1, except that the mixed micro-interface generator unit 13 is replaced by a single pneumatic type micro-interface generator, and the analysis results: the conversion rate of hydrogenated anthraquinone is 97%, and the utilization rate of oxygen is 97%. .
  • the tower-type enhanced oxidation system of the present invention has fewer equipment components, a small footprint, low energy consumption, low cost, high safety, and controllable reaction.
  • the high conversion rate of raw materials is equivalent to providing a more operable tower-type enhanced oxidation system for the field of hydrogen peroxide preparation, which is worthy of wide application.

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Abstract

A tower-type enhanced oxidation system for preparing hydrogen peroxide, the system comprising an oxidation tower (1), wherein a side face of the oxidation tower (1) is provided with a liquid-phase pipe (11), which is used for conveying hydrogenated anthraquinone, and a gas-phase pipe (12), which is used for conveying air; the oxidation tower (1) is internally provided with multiple hybrid micro-interface generator units (13); the hybrid micro-interface generator units (13) are sequentially arranged from top to bottom; and each hybrid micro-interface generator unit (13) comprises an upper micro-interface generator (131) and a lower micro-interface generator (132), which are connected to form one piece, a gas-liquid emulsion channel (133) is provided between the upper micro-interface generator (131) and the lower micro-interface generator (132), and the gas-liquid emulsion channel (133) is connected to a gas-liquid emulsion outlet, which is closely attached to an upper side wall of the lower micro-interface generator (132). The enhanced oxidation system can improve the utilization rate of oxygen.

Description

一种制备双氧水的塔式强化氧化系统以及方法A tower type enhanced oxidation system and method for preparing hydrogen peroxide 技术领域technical field
本发明涉及双氧水制备领域,具体而言,涉及一种制备双氧水的塔式强化氧化系统以及方法。The invention relates to the field of hydrogen peroxide preparation, in particular to a tower-type enhanced oxidation system and method for preparing hydrogen peroxide.
背景技术Background technique
双氧水为过氧化氢(H 2O 2)的水溶液,是一种重要的无机过氧化物,具有氧化性、漂白性和使用过程绿色环保等特点,可应用于织物、纸浆脱色、化工合成、废水处理、医疗、冶金、军工、食品加工等领域,充当氧化剂、漂白剂、消毒剂、聚合物引发剂和交联剂、推进剂等。随着环保法规的日益严格,过氧化氢直接氧化法(HPPO法)生产环氧丙烷、绿色己内酰胺等产品产能增加,导致H 2O 2的市场需求旺盛。 Hydrogen peroxide is an aqueous solution of hydrogen peroxide (H 2 O 2 ), which is an important inorganic peroxide. It has the characteristics of oxidation, bleaching, and environmental protection during use. Treatment, medical treatment, metallurgy, military industry, food processing and other fields, as oxidizing agent, bleaching agent, disinfectant, polymer initiator and crosslinking agent, propellant, etc. With the increasingly stringent environmental protection regulations, the production capacity of propylene oxide, green caprolactam and other products by the hydrogen peroxide direct oxidation method (HPPO method) has increased, resulting in a strong market demand for H 2 O 2 .
过氧化氢的生产方法有蒽醌法、电解法、异丙醇氧化法,无机反应法、氢氧直接合成法等。其中,蒽醌法是目前国内外生产过氧化氢的主流方法。The production methods of hydrogen peroxide include anthraquinone method, electrolysis method, isopropanol oxidation method, inorganic reaction method, direct synthesis method of hydrogen and oxygen, etc. Among them, the anthraquinone method is the mainstream method for producing hydrogen peroxide at home and abroad.
蒽醌法过氧化氢生产工艺是以2-乙基蒽醌(EAQ)为载体,重芳烃(AR)及磷酸三辛酯(TOP)为混合溶剂,配制成具有一定组成的溶液(工作液),在钯或镍催化剂的催化作用下,交替进行烷基蒽醌的催化加氢和空气氧化,氧化生成的过氧化氢用水萃取出来成粗品双氧水,烷基蒽醌可以循环使用。但是目前的工艺中,氧化过程中的氧气利用率比较低,导致制备得到的双氧水收率比较低。The anthraquinone hydrogen peroxide production process uses 2-ethylanthraquinone (EAQ) as a carrier, heavy aromatics (AR) and trioctyl phosphate (TOP) as a mixed solvent, and is formulated into a solution (working solution) with a certain composition , under the catalysis of palladium or nickel catalysts, the catalytic hydrogenation and air oxidation of alkylanthraquinones are alternately carried out, and the hydrogen peroxide generated by oxidation is extracted with water to form crude hydrogen peroxide, and the alkylanthraquinones can be recycled. However, in the current process, the utilization rate of oxygen in the oxidation process is relatively low, resulting in a relatively low yield of the prepared hydrogen peroxide.
有鉴于此,特提出本发明。In view of this, the present invention is proposed.
发明内容Contents of the invention
本发明的第一目的在于提供一种制备双氧水的塔式强化氧化系统,该塔式强化氧化系统通过在氧化塔内部设置混合微界面机组,使得在空气与氢化蒽醌 进行氧化反应之前将空气破碎为微气泡,提高空气与氢化蒽醌之间的相界传质面积,从而解决了现有技术中由于空气与氢化蒽醌在氧化塔内部无法得到充分混合,导致氧气利用率低,产品收率低的问题。The first object of the present invention is to provide a tower-type enhanced oxidation system for preparing hydrogen peroxide. The tower-type enhanced oxidation system is equipped with a mixed micro-interface unit inside the oxidation tower, so that the air is broken before the oxidation reaction between the air and hydrogenated anthraquinone Micro-bubbles increase the mass transfer area of the phase boundary between air and hydrogenated anthraquinone, thereby solving the problem of low oxygen utilization rate and low product yield in the prior art because air and hydrogenated anthraquinone cannot be fully mixed inside the oxidation tower. low problem.
本发明的第二目的在于提供一种采用塔式强化氧化系统制备双氧水的方法,反应得到的双氧水纯度高,应用广泛,提高了双氧水本身的适用面,值得广泛推广应用。The second object of the present invention is to provide a method for preparing hydrogen peroxide using a tower-type enhanced oxidation system. The hydrogen peroxide obtained by the reaction has high purity and is widely used.
为了实现本发明的上述目的,特采用以下技术方案:In order to realize the above-mentioned purpose of the present invention, special adopt following technical scheme:
本发明提供了一种制备双氧水的塔式强化氧化系统,包括:氧化塔;所述氧化塔的侧面设置有用于输送氢化蒽醌的液相管道,以及设置有用于输送空气的气相管道;The invention provides a tower-type enhanced oxidation system for preparing hydrogen peroxide, comprising: an oxidation tower; the side of the oxidation tower is provided with a liquid-phase pipeline for transporting hydrogenated anthraquinone, and a gas-phase pipeline for transporting air;
所述氧化塔内设置有多组混合微界面发生器机组,所述混合微界面发生器机组由上至下依次排列,每组混合微界面发生器机组包括连接为一个整体的上置式微界面发生器以及下置式微界面发生器,所述上置式微界面发生器以及所述下置式微界面发生器之间设置有气液乳化物通道,所述气液乳化物通道连接有气液乳化物出口,所述气液乳化物出口紧贴于所述下置式微界面发生器的上侧壁。There are multiple groups of mixed micro-interface generator units arranged in the oxidation tower, and the mixed micro-interface generator units are arranged sequentially from top to bottom, and each group of mixed micro-interface generator units includes an upper-mounted micro-interface generating unit connected as a whole. device and a lower-mounted micro-interface generator, a gas-liquid emulsion channel is arranged between the upper-mounted micro-interface generator and the lower-mounted micro-interface generator, and the gas-liquid emulsion channel is connected with a gas-liquid emulsion outlet , the gas-liquid emulsion outlet is close to the upper side wall of the down-mounted micro-interface generator.
在本发明的塔式强化氧化系统中,原料为氢化蒽醌以及空气,氢化蒽醌是通过氢化塔加氢得到的产物,一般实际运行时,先向氢化塔内输送含蒽醌衍生物的工作液和催化剂,同时向氢化塔内输送氢气,以生成含2-乙基氢蒽醌溶液的混合物,该混合物后续通过过滤冷却后,输送至氧化塔中,在氧化塔内与经过微界面分散破碎的空气形成气液乳化物,进行氧化反应,生成含2-乙基蒽醌和过氧化氢的混合物,并传输至萃取塔,含2-乙基蒽醌和过氧化氢的混合物与纯水在萃取塔内进行萃取,萃取后得到的产物即为双氧水。In the tower-type enhanced oxidation system of the present invention, the raw materials are hydrogenated anthraquinone and air, and hydrogenated anthraquinone is a product obtained by hydrogenation in a hydrogenation tower. Liquid and catalyst, while sending hydrogen to the hydrogenation tower to generate a mixture containing 2-ethylhydroanthraquinone solution, the mixture is subsequently filtered and cooled, then sent to the oxidation tower, and dispersed and broken through the micro-interface in the oxidation tower The air forms a gas-liquid emulsion and undergoes an oxidation reaction to generate a mixture containing 2-ethylanthraquinone and hydrogen peroxide, which is transported to the extraction tower. The mixture containing 2-ethylanthraquinone and hydrogen peroxide is mixed with pure water in the Extraction is carried out in the extraction tower, and the product obtained after extraction is hydrogen peroxide.
本发明的方案中,通过在氧化塔内设置混合微界面发生器机组,从而提高空气的利用率,继而提升产品双氧水的产率,该混合微界面发生器机组是将微 界面发生器通过特定的结构组合在一起,其包含了上置式微界面发生器以及下置式微界面发生器,两者需要结合为一个整体并不是单独设置的,之所以这样设置是为了提升整个微界面机组的牢固性,本身氧化塔内的空间比较窄小,如果微界面发生器设置的过于分散也会影响到氧化塔的正常工作,另外设计为整体的结构也缩短了各个微界面发生器的距离,加强各个部件之间的互相协作能力,通过微界面破碎的气泡互相碰撞冲击后,从而提高分散破碎效果。In the solution of the present invention, by setting a mixed micro-interface generator unit in the oxidation tower, the utilization rate of the air is improved, and then the production rate of the product hydrogen peroxide is increased. The mixed micro-interface generator unit passes the micro-interface generator through a specific The structure is combined together, which includes an upper-mounted micro-interface generator and a lower-mounted micro-interface generator. The two need to be combined as a whole and not set up separately. The reason for this setting is to improve the firmness of the entire micro-interface unit. The space in the oxidation tower itself is relatively narrow. If the micro-interface generators are set too scattered, it will also affect the normal operation of the oxidation tower. In addition, the overall structure also shortens the distance between each micro-interface generator and strengthens the relationship between each component. The ability to cooperate with each other, after the bubbles broken by the micro-interface collide with each other, the effect of dispersion and crushing is improved.
另外,在本发明的方案中,上置式微界面发生器与下置式微界面发生器是通过气液乳化物通道连接为一个整体的,而且气液乳化物通道直接连通有气液乳化物出口,该气液乳化物出口即是上置式微界面发生器分散破碎后形成的气液乳化物的出口,因为在该氧化塔内上部属于混合区,下部属于剧烈反应区,所以上部的物料混合比较平稳,下部反应比较剧烈,那么设置于上部的气液乳化物通道的长度可以稍短一些,下部的气液乳化物通道可以稍微长一些,通过气液乳化物通道的引导作用,给气液乳化物出口出去的物料提供动力,且该气液乳化物出口正好紧贴于下置式微界面发生器的上侧壁,这样从出口出去的气液乳化物立刻与下置式的微界面发生器发生作用,提高分散破碎效果。此外,该出口可以设置为沿水平方向或垂直朝上的方向,水平方向就是直接喷射出去,垂直朝上的方向相当于在出口处设置了180的回弯,从而更加提升气液乳化物的流通能量,也可以带动位于上部的混合效果差的物料进行返混再破碎。虽然本发明的气液乳化物出口并没有在图中明示出来,但是其具体结构已经在文字部分进行详细的阐述。In addition, in the solution of the present invention, the upper-mounted micro-interface generator and the lower-mounted micro-interface generator are connected as a whole through the gas-liquid emulsion channel, and the gas-liquid emulsion channel is directly connected to the gas-liquid emulsion outlet, The outlet of the gas-liquid emulsion is the outlet of the gas-liquid emulsion formed after the dispersion and crushing of the top-mounted micro-interface generator. Because the upper part of the oxidation tower belongs to the mixing zone and the lower part belongs to the violent reaction zone, the material mixing in the upper part is relatively stable. , the reaction in the lower part is more severe, then the length of the gas-liquid emulsion channel set on the upper part can be slightly shorter, and the gas-liquid emulsion channel in the lower part can be slightly longer, through the guiding effect of the gas-liquid emulsion channel, give the gas-liquid emulsion The material coming out of the outlet provides power, and the outlet of the gas-liquid emulsion is just close to the upper side wall of the lower-mounted micro-interface generator, so that the gas-liquid emulsion from the outlet immediately acts on the lower-mounted micro-interface generator, Improve the effect of dispersion and crushing. In addition, the outlet can be set in a horizontal direction or a vertical upward direction. The horizontal direction is directly sprayed out, and the vertical upward direction is equivalent to setting a 180-degree return bend at the outlet, thereby further improving the circulation of the gas-liquid emulsion. The energy can also drive the materials with poor mixing effect in the upper part to be back-mixed and then crushed. Although the gas-liquid emulsion outlet of the present invention is not clearly shown in the figure, its specific structure has been described in detail in the text part.
优选地,混合微界面发生器机组(SBBS)为两组,因为这样一组负责气液混合,一组负责氧化反应,正好满足实际需要。每组的混合微界面发生器机组中,上置式微界面发生器为气液联动式微界面发生器或液动式微界面发生器,下置式微界面发生器为气动式微界面发生器。气动式微界面发生器的破碎气相从壁面的孔中分散出与上置式微界面发生器出来的气液乳化物进行互相作用,加强分散融合碰撞效果。且位于上面一组的混合微界面发生器机组的气 液乳化物出口可以设计为沿水平方向,下面一组的混合微界面发生器机组的气液乳化物出口可以设计为垂直朝上的方向,因为下部属于反应区,为了提高反应效果,喷射出的气液乳化物朝上出去后更加提高与上面区域的物料的混合效果,提高反应效果,进而提高原料的利用率,通过采用本发明的特定结构的氧化塔操作后,氢化蒽醌的转化率可以达到98%以上,产品收率可以达到98%以上,氧气利用率也能达到99%以上,基本不会有任何浪费。Preferably, there are two sets of mixed micro-interface generator sets (SBBS), because such a set is responsible for gas-liquid mixing, and one set is responsible for oxidation reaction, which just meets the actual needs. In the mixed micro-interface generator unit of each group, the upper-mounted micro-interface generator is a gas-liquid linkage micro-interface generator or a hydraulic micro-interface generator, and the lower-mounted micro-interface generator is a pneumatic micro-interface generator. The broken gas phase of the pneumatic micro-interface generator disperses from the holes on the wall and interacts with the gas-liquid emulsion from the top-mounted micro-interface generator to enhance the effect of dispersion, fusion and collision. And the gas-liquid emulsion outlet of the mixed micro-interface generator unit in the upper group can be designed to be along the horizontal direction, and the gas-liquid emulsion outlet of the mixed micro-interface generator unit in the lower group can be designed to be vertically upward. Because the lower part belongs to the reaction zone, in order to improve the reaction effect, the gas-liquid emulsion sprayed out will further improve the mixing effect with the materials in the upper region, improve the reaction effect, and then improve the utilization rate of raw materials. By adopting the specific method of the present invention After the structure of the oxidation tower is operated, the conversion rate of hydrogenated anthraquinone can reach more than 98%, the product yield can reach more than 98%, and the oxygen utilization rate can reach more than 99%, basically without any waste.
在本发明的方案中,液相管道一般为一条,且直接通过氧化塔的侧壁伸入进去,一般设置位置在氧化塔的中部,气相管道最好分为多个分支分别连通上置式微界面发生器以及下置式微界面发生器,以用于将空气通入微界面发生器中,当上置式为液动式微界面发生器时,可以不通入气相,当上置式为气液联动式微界面发生器时,需要从顶部通入气相,下置式微界面发生器一般为气动式类型,所以是需要直接通过分支出的气相管道通入空气的。In the solution of the present invention, there is generally one liquid phase pipeline, which directly extends into the side wall of the oxidation tower, and is generally located in the middle of the oxidation tower, and the gas phase pipeline is preferably divided into multiple branches connected to the upper micro-interface The generator and the lower-mounted micro-interface generator are used to pass air into the micro-interface generator. When the upper-mounted type is a hydraulic micro-interface generator, the gas phase may not be introduced. When the upper-mounted type is a gas-liquid linkage type micro-interface generator When the gas phase needs to be introduced from the top, the bottom-mounted micro-interface generator is generally a pneumatic type, so the air needs to be directly introduced through the branched gas phase pipeline.
优选地,所述气液联动式微界面发生器或液动式微界面发生器连接有液相循环管道,所述液相循环管道上设置有循环泵。这样循环管道通过提供液相动力对气相不断卷吸从而达到分散破碎的效果,此外对于位于氧化塔顶部的氧气也可以设置导气管卷吸进来进行进一步的利用。Preferably, the gas-liquid linkage micro-interface generator or hydraulic micro-interface generator is connected with a liquid phase circulation pipeline, and a circulation pump is arranged on the liquid phase circulation pipeline. In this way, the circulation pipeline can continuously entrain the gas phase by providing liquid phase power to achieve the effect of dispersion and crushing. In addition, the oxygen at the top of the oxidation tower can also be entrained by an air duct for further utilization.
优选地,所述上置式微界面发生器以及所述下置式微界面发生器分别设置有单独控制阀,以用于微界面发生器发生阻塞时切换工作状态。当下置式微界面发生器为气动式微界面发生器,壁面的细孔很容易发生阻塞,因此可以直接将其切出系统之外停止工作,只采用上置式微界面发生器进行工作也是可以的,还可以利用上置式的气液乳化物通道的冲力对气动式微界面发生器进行冲洗。Preferably, the upper-mounted micro-interface generator and the lower-mounted micro-interface generator are respectively provided with separate control valves for switching working states when the micro-interface generator is blocked. When the mounted micro-interface generator is a pneumatic micro-interface generator, the pores on the wall are easily blocked, so it can be directly cut out of the system to stop working. It is also possible to use only the top-mounted micro-interface generator to work. The pneumatic micro-interface generator can be flushed by the momentum of the upper-mounted gas-liquid emulsion channel.
本领域所属技术人员可以理解的是,本发明所采用的微界面发生器在本发明人在先专利中已有体现,如申请号CN201610641119.6、201610641251.7、CN201710766435.0、CN106187660、CN105903425A、CN109437390A、CN205833127U及CN207581700U的专利。在先专利CN201610641119.6中详 细介绍了微米气泡发生器(即微界面发生器)的具体产品结构和工作原理,该申请文件中记载了“微米气泡发生器包括本体和二次破碎件、本体内具有空腔,本体上设有与空腔连通的进口,空腔的相对的第一端和第二端均敞开,其中空腔的横截面积从空腔的中部向空腔的第一端和第二端减小;二次破碎件设在空腔的第一端和第二端中的至少一个处,二次破碎件的一部分设在空腔内,二次破碎件与空腔两端敞开的通孔之间形成一个环形通道。微米气泡发生器还包括进气管和进液管。”从该申请文件中公开的具体结构可以知晓其具体工作原理为:液体通过进液管切向进入微米气泡发生器内,超高速旋转并切割气体,使气体气泡破碎成微米级别的微气泡,从而提高液相与气相之间的传质面积,而且该专利中的微米气泡发生器属于气动式微界面发生器。Those skilled in the art can understand that the micro-interface generator used in the present invention has been embodied in the inventor's previous patents, such as application numbers CN201610641119.6, 201610641251.7, CN201710766435.0, CN106187660, CN105903425A, CN109437390A, Patents of CN205833127U and CN207581700U. The specific product structure and working principle of the micro-bubble generator (that is, the micro-interface generator) were introduced in detail in the prior patent CN201610641119.6. There is a cavity, the body is provided with an inlet communicating with the cavity, the opposite first end and second end of the cavity are open, and the cross-sectional area of the cavity is from the middle of the cavity to the first end and the second end of the cavity. The second end is reduced; the secondary broken piece is arranged at at least one of the first end and the second end of the cavity, a part of the secondary broken piece is set in the cavity, and the two ends of the secondary broken piece and the cavity are open An annular channel is formed between the through holes. The micron bubble generator also includes an inlet pipe and a liquid inlet pipe.” From the specific structure disclosed in the application document, it can be known that the specific working principle is: the liquid enters the micrometer tangentially through the liquid inlet pipe. In the bubble generator, the gas is rotated and cut at a super high speed, so that the gas bubbles are broken into micron-level micro-bubbles, thereby increasing the mass transfer area between the liquid phase and the gas phase, and the micro-bubble generator in this patent belongs to the pneumatic micro-interface generation device.
另外,在先专利201610641251.7中有记载一次气泡破碎器具有循环液进口、循环气进口和气液混合物出口,二次气泡破碎器则是将进料口与气液混合物出口连通,说明气泡破碎器都是需要气液混合进入,另外从后面的附图中可知,一次气泡破碎器主要是利用循环液作为动力,所以其实一次气泡破碎器属于液动式微界面发生器,二次气泡破碎器是将气液混合物同时通入到椭圆形的旋转球中进行旋转,从而在旋转的过程中实现气泡破碎,所以二次气泡破碎器实际上是属于气液联动式微界面发生器。其实,无论是液动式微界面发生器,还是气液联动式微界面发生器,都属于微界面发生器的一种具体形式,然而本发明所采用的微界面发生器并不局限于上述几种形式,在先专利中所记载的气泡破碎器的具体结构只是本发明微界面发生器可采用的其中一种形式而已。此外,在先专利201710766435.0中记载到“气泡破碎器的原理就是高速射流以达到气体相互碰撞”,并且也阐述了其可以用于微界面强化反应器,验证本身气泡破碎器与微界面发生器之间的关联性;而且在先专利CN106187660中对于气泡破碎器的具体结构也有相关的记载,具体见说明书中第[0031]-[0041]段,以及附图部分,其对气泡破碎器S-2的具体工作原理有详细的阐述,气泡破碎器顶部是液相进口,侧面是气相进口,通过从顶部进来的液相提供卷吸动 力,从而达到粉碎成超细气泡的效果,附图中也可见气泡破碎器呈锥形的结构,上部的直径比下部的直径要大,也是为了液相能够更好的提供卷吸动力。In addition, it is recorded in the prior patent 201610641251.7 that the primary bubble breaker has a circulating liquid inlet, a circulating gas inlet, and a gas-liquid mixture outlet, while the secondary bubble breaker connects the feed port with the gas-liquid mixture outlet, indicating that the bubble breaker is both It needs to be mixed with gas and liquid. In addition, it can be seen from the following drawings that the primary bubble breaker mainly uses circulating fluid as power, so in fact, the primary bubble breaker is a hydraulic micro-interface generator, and the secondary bubble breaker is a gas-liquid breaker. The mixture is passed into the elliptical rotating ball for rotation at the same time, so that the bubbles are broken during the rotation process, so the secondary bubble breaker is actually a gas-liquid linkage micro-interface generator. In fact, whether it is a hydraulic micro-interface generator or a gas-liquid linkage micro-interface generator, they all belong to a specific form of the micro-interface generator, but the micro-interface generator used in the present invention is not limited to the above-mentioned several forms The specific structure of the bubble breaker described in the prior patents is only one of the forms that the micro-interface generator of the present invention can adopt. In addition, it is recorded in the previous patent 201710766435.0 that "the principle of the bubble breaker is high-speed jet flow to achieve gas collision", and it is also explained that it can be used in micro-interface strengthening reactors to verify the relationship between the bubble breaker and the micro-interface generator. and the prior patent CN106187660 also has relevant records for the specific structure of the bubble breaker, specifically see paragraphs [0031]-[0041] in the description, and the accompanying drawings, which describe the bubble breaker S-2 The specific working principle of the bubble breaker is described in detail. The top of the bubble breaker is the liquid phase inlet, and the side is the gas phase inlet. The liquid phase coming in from the top provides the entrainment power, so as to achieve the effect of crushing into ultra-fine bubbles, which can also be seen in the attached drawings. The bubble breaker has a conical structure, and the diameter of the upper part is larger than that of the lower part, which is also for the liquid phase to provide better entrainment power.
由于在先专利申请的初期,微界面发生器才刚研发出来,所以早期命名为微米气泡发生器(CN201610641119.6)、气泡破碎器(201710766435.0)等,随着不断技术改进,后期更名为微界面发生器,现在本发明中的微界面发生器相当于之前的微米气泡发生器、气泡破碎器等,只是名称不一样。Since the micro-interface generator was just developed in the early stage of the patent application, it was named micro-bubble generator (CN201610641119.6) and bubble breaker (201710766435.0) in the early stage. With continuous technological improvement, it was later renamed as micro-interface generator Device, now the micro-interface generator in the present invention is equivalent to the previous micro-bubble generator, bubble breaker, etc., but the name is different.
综上所述,本发明的微界面发生器属于现有技术,虽然有的气泡破碎器属于气动式气泡破碎器类型,有的气泡破碎器属于液动式气泡破碎器类型,还有的属于气液联动式气泡破碎器类型,但是类型之间的差别主要是根据具体工况的不同进行选择,另外关于微界面发生器与反应器、以及其他设备的连接,包括连接结构、连接位置,根据微界面发生器的结构而定,此不作限定。In summary, the micro-interface generator of the present invention belongs to the prior art, although some bubble breakers belong to the type of pneumatic bubble breaker, some bubble breakers belong to the type of hydraulic bubble breaker, and some belong to the type of pneumatic bubble breaker. The type of liquid-linked bubble breaker, but the difference between the types is mainly selected according to the specific working conditions. In addition, the connection between the micro-interface generator, the reactor, and other equipment, including the connection structure and connection position, depends on the micro-interface generator. It depends on the structure of the interface generator, which is not limited.
优选地,本发明的氧化塔内还设置有下降管,以用于将位于上部的液相溢流下来供下部反应区用,在氧化塔内还设置有多个格栅,以提高反应效果。Preferably, a downcomer is provided in the oxidation tower of the present invention to overflow the upper liquid phase for use in the lower reaction zone, and a plurality of grids are also provided in the oxidation tower to improve the reaction effect.
优选地,所述氧化塔连接有气液分离器,从所述气液分离器顶部出来的尾气回收处理,从所述气液分离器侧壁出来的产品继续去萃取工段。尾气中的氧气含量很少,大部分均进行利用合成出产品。Preferably, the oxidation tower is connected with a gas-liquid separator, the tail gas from the top of the gas-liquid separator is recovered and processed, and the product from the side wall of the gas-liquid separator continues to the extraction section. The oxygen content in the tail gas is very small, and most of it is used to synthesize products.
本发明还提供了一种制备双氧水的塔式强化氧化系统的氧化方法,包括如下步骤:The present invention also provides an oxidation method of a tower-type enhanced oxidation system for preparing hydrogen peroxide, comprising the following steps:
将空气进行微界面破碎后,与氢化蒽醌进行氧化反应生成双氧水After the air is broken into the micro-interface, it is oxidized with hydrogenated anthraquinone to generate hydrogen peroxide
优选地,氧化反应的温度为35-60℃,优选45-55℃,反应压力为0.2-0.4MPa,优选地0.25-0.35MPa。Preferably, the oxidation reaction temperature is 35-60°C, preferably 45-55°C, and the reaction pressure is 0.2-0.4MPa, preferably 0.25-0.35MPa.
采用本发明的氧化方法得到的双氧水产品品质好、收率高。且该制备方法本身反应温度低、压力大幅度下降,液时空速高,相当于提高了产能。The hydrogen peroxide product obtained by the oxidation method of the invention has good quality and high yield. Moreover, the preparation method itself has low reaction temperature, greatly reduced pressure, and high liquid hourly space velocity, which is equivalent to increased production capacity.
与现有技术相比,本发明的有益效果在于:Compared with prior art, the beneficial effect of the present invention is:
(1)本发明通过在氧化塔内部设置混合微界面机组,使得在空气与氢化 蒽醌进行氧化反应之前将空气破碎为微气泡,提高空气与氢化蒽醌之间的相界传质面积,从而解决了现有技术中由于空气与氢化蒽醌在氧化塔内部无法得到充分混合,导致氧气利用率低,产品收率低的问题;(1) In the present invention, a mixed micro-interface unit is set inside the oxidation tower, so that the air is broken into microbubbles before the oxidation reaction between the air and the hydrogenated anthraquinone, and the phase boundary mass transfer area between the air and the hydrogenated anthraquinone is improved, thereby It solves the problem of low oxygen utilization rate and low product yield in the prior art because air and hydrogenated anthraquinone cannot be fully mixed inside the oxidation tower;
(2)本发明的氧化方法操作简便,反应得到的双氧水纯度高,应用广泛,提高了双氧水本身的适用面,值得广泛推广应用。(2) The oxidation method of the present invention is easy to operate, the hydrogen peroxide obtained by the reaction has high purity, and is widely used, which improves the applicable surface of the hydrogen peroxide itself, and is worthy of wide popularization and application.
附图说明Description of drawings
通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本发明的限制。而且在整个附图中,用相同的参考符号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiment. The drawings are only for the purpose of illustrating a preferred embodiment and are not to be considered as limiting the invention. Also throughout the drawings, the same reference numerals are used to designate the same parts. In the attached picture:
图1为本发明实施例提供的制备双氧水的塔式强化氧化系统结构示意图。Fig. 1 is a schematic structural diagram of a tower-type enhanced oxidation system for preparing hydrogen peroxide provided by an embodiment of the present invention.
图中:In the picture:
1-氧化塔;                      11-液相管道;1-oxidation tower; 11-liquid pipeline;
12-气相管道;                   13-混合微界面发生器机组;12-Gas phase pipeline;          13-Mixed micro-interface generator unit;
131-上置式微界面发生器;        132-下置式微界面发生器;131-upper micro-interface generator; 132-lower micro-interface generator;
133-气液乳化物通道;            134-控制阀;133-gas-liquid emulsion channel; 134-control valve;
135-液相循环管道;              136-循环泵;135-liquid circulation pipeline; 136-circulation pump;
14-下降管;                     15-格栅;14-down pipe; 15-grille;
2-气液分离器;                  3-空气储罐。2-gas-liquid separator; 3-air storage tank.
具体实施方式detailed description
下面将结合附图和具体实施方式对本发明的技术方案进行清楚、完整地描述,但是本领域技术人员将会理解,下列所描述的实施例是本发明一部分实施 例,而不是全部的实施例,仅用于说明本发明,而不应视为限制本发明的范围。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings and specific embodiments, but those skilled in the art will understand that the embodiments described below are some of the embodiments of the present invention, rather than all of them. It is only used to illustrate the present invention and should not be construed as limiting the scope of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention. Those who do not indicate the specific conditions in the examples are carried out according to the conventional conditions or the conditions suggested by the manufacturer. The reagents or instruments used were not indicated by the manufacturer, and they were all conventional products that could be purchased from the market.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
为了更加清晰的对本发明中的技术方案进行阐述,下面以具体实施例的形式进行说明。In order to illustrate the technical solution in the present invention more clearly, the following will be described in the form of specific examples.
实施例Example
参阅图1所示,为本发明实施例的制备双氧水的塔式强化氧化系统,其主要包括氧化塔1,以及设置在氧化塔1内部的多组混合微界面发生器机组13,在氧化塔1内主要是氢化蒽醌与空气发生氧化反应生产双氧水,为了提高氧化效果在氧化塔1内设置有多层格栅15,且内侧壁设置有用于引流的下降管14。Referring to Fig. 1, it is a tower-type enhanced oxidation system for preparing hydrogen peroxide according to an embodiment of the present invention, which mainly includes an oxidation tower 1, and multiple groups of mixed micro-interface generator units 13 arranged inside the oxidation tower 1. The oxidation reaction between hydrogenated anthraquinone and air produces hydrogen peroxide. In order to improve the oxidation effect, a multi-layer grid 15 is arranged in the oxidation tower 1, and a downcomer 14 for drainage is arranged on the inner wall.
该实施例为两组混合微界面发生器机组13,所述混合微界面发生器机组 13由上至下依次排列,每组混合微界面发生器机组13包括连接为一个整体的上置式微界面发生器131以及下置式微界面发生器132,所述上置式微界面发生器131以及所述下置式微界面发生器132之间设置有气液乳化物通道133,所述气液乳化物通道133连接有气液乳化物出口,所述气液乳化物出口紧贴于所述下置式微界面发生器132的上侧壁,气液乳化物出口的朝向为沿水平方向或垂直朝上的方向,该实施例为沿水平方向。This embodiment is two groups of mixed micro-interface generator sets 13, the mixed micro-interface generator sets 13 are arranged sequentially from top to bottom, and each set of mixed micro-interface generator sets 13 includes an upper-mounted micro-interface generating set connected as a whole. device 131 and a lower-mounted micro-interface generator 132, a gas-liquid emulsion channel 133 is arranged between the upper-mounted micro-interface generator 131 and the lower-mounted micro-interface generator 132, and the gas-liquid emulsion channel 133 is connected to There is a gas-liquid emulsion outlet, and the gas-liquid emulsion outlet is close to the upper side wall of the down-mounted micro-interface generator 132, and the direction of the gas-liquid emulsion outlet is along the horizontal direction or vertically upward. Examples are along the horizontal direction.
在本发明的实施例每组的混合微界面发生器机组13中,上置式微界面发生器131为气液联动式微界面发生器或液动式微界面发生器,下置式微界面发生器132为气动式微界面发生器。气液联动式微界面发生器或液动式微界面发生器连接有液相循环管道135,所述液相循环管道135上设置有循环泵136,液相循环管道135用于给上置式微界面发生器131提供卷吸动力。由于在氧化塔1内上部区域主要负责混合,下部区域主要负责反应,所以相对来说下部区域反应更为剧烈,设计的气液乳化物通道133可以相对长一些以提供更为充足的气液相混合乳化空间,通过微界面发生器机组的分散破碎作用,将氧气打碎成微米级尺度的微气泡,并将气泡释放到氧化塔1的内部,从而可以使空气以微气泡的状态与氢化蒽醌充分接触。In the hybrid micro-interface generator unit 13 of each group in the embodiment of the present invention, the upper-mounted micro-interface generator 131 is a gas-liquid linkage micro-interface generator or a hydraulic micro-interface generator, and the lower-mounted micro-interface generator 132 is a pneumatic micro-interface generator. Micro-interface generator. The gas-liquid linkage type micro-interface generator or the liquid-dynamic micro-interface generator is connected with a liquid-phase circulation pipeline 135, and the liquid-phase circulation pipeline 135 is provided with a circulation pump 136, and the liquid-phase circulation pipeline 135 is used to feed the top-mounted micro-interface generator 131 provides entrainment power. Since the upper area in the oxidation tower 1 is mainly responsible for mixing, and the lower area is mainly responsible for the reaction, relatively speaking, the reaction in the lower area is more intense, and the designed gas-liquid emulsion channel 133 can be relatively longer to provide more sufficient gas-liquid phase In the mixed emulsification space, through the dispersion and crushing action of the micro-interface generator unit, the oxygen is broken into micro-bubbles of micron scale, and the bubbles are released into the inside of the oxidation tower 1, so that the air can be mixed with hydrogenated anthracene in the state of micro-bubbles Quinone full contact.
此外,上置式微界面发生器131以及所述下置式微界面发生器132分别设置有单独控制阀134,以用于微界面发生器阻塞时切换工作状态,下置式的微界面发生器一般选择为气动型所以比较容易发生阻塞,可以将其控制阀134关闭,只采用上置式微界面发生器131进行单独工作,且在上置式微界面发生器131进行工作时可以对下置式微界面发生器132进行冲洗。In addition, the upper-mounted micro-interface generator 131 and the lower-mounted micro-interface generator 132 are respectively provided with a separate control valve 134 to switch the working state when the micro-interface generator is blocked. The lower-mounted micro-interface generator is generally selected as The pneumatic type is relatively prone to blockage, its control valve 134 can be closed, only the upper micro-interface generator 131 is used to work alone, and the lower micro-interface generator 132 can be controlled when the upper micro-interface generator 131 is working. Rinse.
在氧化塔1的侧面设置有用于输送氢化蒽醌的液相管道11,以及设置有用于输送空气的气相管道12,气相管道12分为多个分支分别连通上置式微界面发生器131以及下置式微界面发生器132,以用于将空气通入微界面发生器中,液相管道11为单独的一条,直接从氧化塔1的中部伸入,用于输送氢化蒽醌原料。通过气相管道输送的空气储存在空气储罐3中。The side of the oxidation tower 1 is provided with a liquid phase pipeline 11 for transporting hydrogenated anthraquinone, and is provided with a gas phase pipeline 12 for transporting air. A micro-interface generator 132 is used to feed air into the micro-interface generator. The liquid phase pipeline 11 is a separate one, which directly extends from the middle of the oxidation tower 1 and is used to transport the hydrogenated anthraquinone raw material. The air delivered through the gas phase pipeline is stored in the air storage tank 3 .
氧化塔1还连接有气液分离器2,从所述气液分离器2顶部出来的尾气回收处理,从所述气液分离器2侧壁出来的产品继续去萃取工段。氧化塔1出来的产物去往气液分离器2进行气液分离后,生成的产品去往下个萃取工段,尾气则进行回收处理,尾气中所含有的氧气不多,说明本发明的氧化方法氧气利用率很高。The oxidation tower 1 is also connected with a gas-liquid separator 2, the tail gas coming out from the top of the gas-liquid separator 2 is recovered and processed, and the product coming out of the side wall of the gas-liquid separator 2 continues to the extraction section. After the product from the oxidation tower 1 goes to the gas-liquid separator 2 for gas-liquid separation, the product generated goes to the next extraction section, and the tail gas is recycled. The oxygen contained in the tail gas is not much, which illustrates the oxidation method of the present invention. Oxygen utilization is high.
为了增加分散、传质效果,也可以多增设额外的微界面发生器,安装位置其实也是不限的,可以外置也可以内置,内置时还可以采用安装在釜内的侧壁上相对设置,以实现从微界面发生的出口出来的微气泡发生对冲。In order to increase the effect of dispersion and mass transfer, additional micro-interface generators can also be added. The installation position is actually not limited. It can be external or built-in. When built-in, it can also be installed on the side wall of the kettle. In order to realize the hedging of the micro-bubbles coming out from the exit of the micro-interface.
在上述实施例中,泵体的个数并没有具体要求,可根据需要在相应的位置设置。In the above embodiments, there is no specific requirement on the number of pump bodies, which can be set at corresponding positions as required.
该实施例中,氢化蒽醌的质量浓度为120g/L,有机溶剂为芳烃,氧化加热恒温为35℃,氧化塔1反应压力为0.2MPa,以15L/min流量通入空气,反应时间为10min,反应完成后取样分析转化率、氧气利用率。In this embodiment, the mass concentration of hydrogenated anthraquinone is 120g/L, the organic solvent is aromatic hydrocarbon, the constant temperature of oxidation heating is 35°C, the reaction pressure of oxidation tower 1 is 0.2MPa, and air is fed at a flow rate of 15L/min, and the reaction time is 10min After the reaction is completed, samples are taken to analyze the conversion rate and oxygen utilization rate.
氢化蒽醌的转化率=已反应的原料量/原始原料量*100%;The conversion rate of hydrogenated anthraquinone=reacted raw material amount/original raw material amount*100%;
氧气的利用率=已反应的氧气量/原始空气中所含的氧气量*100%;Oxygen utilization rate = reacted oxygen amount/oxygen amount contained in original air*100%;
分析结果:氢化蒽醌的转化率为98%,氧气的利用率为98%。Analysis results: the conversion rate of hydrogenated anthraquinone is 98%, and the utilization rate of oxygen is 98%.
实施例2Example 2
其他操作步骤与实施例1一致,只是氧化加热恒温为45℃,氧化塔1反应压力为0.25MPa,分析结果:氢化蒽醌的转化率为97%,氧气的利用率为97%。Other operating steps are consistent with Example 1, except that the oxidation heating constant temperature is 45° C., and the reaction pressure of oxidation tower 1 is 0.25 MPa. Analysis results: the conversion rate of hydrogenated anthraquinone is 97%, and the utilization rate of oxygen is 97%.
实施例3Example 3
其他操作步骤与实施例1一致,只是氧化加热恒温为55℃,氧化塔1反应压力为0.35MPa,分析结果:氢化蒽醌的转化率为97%,氧气的利用率为97%。Other operating steps are consistent with Example 1, except that the oxidation heating constant temperature is 55° C., and the reaction pressure of oxidation tower 1 is 0.35 MPa. Analysis results: the conversion rate of hydrogenated anthraquinone is 97%, and the utilization rate of oxygen is 97%.
比较例1Comparative example 1
其他操作步骤与实施例1一致,只是不添加混合微界面发生器机组13,分析结果:氢化蒽醌的转化率为90%,氧气的利用率为90%。Other operating steps are the same as in Example 1, except that the mixed micro-interface generator unit 13 is not added. Analysis results: the conversion rate of hydrogenated anthraquinone is 90%, and the utilization rate of oxygen is 90%.
比较例2Comparative example 2
其他操作步骤与实施例1一致,只是将混合微界面发生器机组13更换为单个的气动类型的微界面发生器,分析结果:氢化蒽醌的转化率为97%,氧气的利用率为97%。The other operating steps are consistent with Example 1, except that the mixed micro-interface generator unit 13 is replaced by a single pneumatic type micro-interface generator, and the analysis results: the conversion rate of hydrogenated anthraquinone is 97%, and the utilization rate of oxygen is 97%. .
总之,与现有技术的制备双氧水的塔式强化氧化系统相比,本发明的塔式强化氧化系统设备组件少、占地面积小、能耗低、成本低、安全性高、反应可控,原料转化率高,相当于为双氧水制备领域提供了一种操作性更强的塔式强化氧化系统,值得广泛推广应用。In a word, compared with the tower-type enhanced oxidation system for preparing hydrogen peroxide in the prior art, the tower-type enhanced oxidation system of the present invention has fewer equipment components, a small footprint, low energy consumption, low cost, high safety, and controllable reaction. The high conversion rate of raw materials is equivalent to providing a more operable tower-type enhanced oxidation system for the field of hydrogen peroxide preparation, which is worthy of wide application.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present invention. scope.

Claims (9)

  1. 一种制备双氧水的塔式强化氧化系统,其特征在于,包括:氧化塔;所述氧化塔的侧面设置有用于输送氢化蒽醌的液相管道,以及设置有用于输送空气的气相管道;A tower-type enhanced oxidation system for preparing hydrogen peroxide, characterized in that it includes: an oxidation tower; the side of the oxidation tower is provided with a liquid phase pipeline for transporting hydrogenated anthraquinone, and is provided with a gas phase pipeline for transporting air;
    所述氧化塔内设置有多组混合微界面发生器机组,所述混合微界面发生器机组由上至下依次排列,每组混合微界面发生器机组包括连接为一个整体的上置式微界面发生器以及下置式微界面发生器,所述上置式微界面发生器以及所述下置式微界面发生器之间设置有气液乳化物通道,所述气液乳化物通道连接有气液乳化物出口,所述气液乳化物出口紧贴于所述下置式微界面发生器的上侧壁。There are multiple groups of mixed micro-interface generator units arranged in the oxidation tower, and the mixed micro-interface generator units are arranged sequentially from top to bottom, and each group of mixed micro-interface generator units includes an upper-mounted micro-interface generator unit connected as a whole. device and a lower-mounted micro-interface generator, a gas-liquid emulsion channel is arranged between the upper-mounted micro-interface generator and the lower-mounted micro-interface generator, and the gas-liquid emulsion channel is connected with a gas-liquid emulsion outlet , the gas-liquid emulsion outlet is close to the upper side wall of the down-mounted micro-interface generator.
  2. 根据权利要求1所述的塔式强化氧化系统,其特征在于,所述混合微界面发生器机组为两组,每组的混合微界面发生器机组中,上置式微界面发生器为气液联动式微界面发生器或液动式微界面发生器,下置式微界面发生器为气动式微界面发生器。The tower-type enhanced oxidation system according to claim 1, characterized in that the mixed micro-interface generator unit is divided into two groups, and in each group of mixed micro-interface generator unit, the upper-mounted micro-interface generator is a gas-liquid linkage type micro-interface generator or hydraulic micro-interface generator, and the down-mounted micro-interface generator is a pneumatic micro-interface generator.
  3. 根据权利要求2所述的塔式强化氧化系统,其特征在于,所述气相管道分为多个分支分别连通上置式微界面发生器以及下置式微界面发生器,以用于将空气通入微界面发生器中。The tower-type enhanced oxidation system according to claim 2, wherein the gas phase pipeline is divided into a plurality of branches connected to the upper-mounted micro-interface generator and the lower-mounted micro-interface generator respectively, so as to pass air into the micro-interface generator.
  4. 根据权利要求1所述的塔式强化氧化系统,其特征在于,所述气液乳化物出口的朝向为沿水平方向或垂直朝上。The tower-type enhanced oxidation system according to claim 1, characterized in that, the gas-liquid emulsion outlet is oriented horizontally or vertically upward.
  5. 根据权利要求1-4任一项所述的塔式强化氧化系统,其特征在于,所述上置式微界面发生器以及所述下置式微界面发生器分别设置有单独控制阀,以用于微界面发生器阻塞时切换工作状态。The tower-type enhanced oxidation system according to any one of claims 1-4, characterized in that the upper-mounted micro-interface generator and the lower-mounted micro-interface generator are respectively provided with separate control valves for micro Toggles the working state when the interface generator is blocked.
  6. 根据权利要求1-4任一项所述的塔式强化氧化系统,其特征在于,所述氧化塔连接有气液分离器,从所述气液分离器顶部出来的尾气回收处理,从所述气液分离器侧壁出来的产品继续去萃取工段。According to the tower type enhanced oxidation system according to any one of claims 1-4, it is characterized in that, the oxidation tower is connected with a gas-liquid separator, and the tail gas from the top of the gas-liquid separator is recovered and processed from the The product coming out of the side wall of the gas-liquid separator continues to the extraction section.
  7. 根据权利要求2-4任一项所述的塔式强化氧化系统,其特征在于,所 述气液联动式微界面发生器或液动式微界面发生器连接有液相循环管道,所述液相循环管道上设置有循环泵。The tower-type enhanced oxidation system according to any one of claims 2-4, characterized in that, the gas-liquid linkage micro-interface generator or the liquid-dynamic micro-interface generator is connected with a liquid phase circulation pipeline, and the liquid phase circulation A circulation pump is arranged on the pipeline.
  8. 采用权利要求1-7任一项所述的制备双氧水的塔式强化氧化系统的方法,其特征在于,包括如下步骤:Adopt the method for the tower type strengthened oxidation system of preparation hydrogen peroxide described in any one of claim 1-7, it is characterized in that, comprise the steps:
    将空气进行微界面破碎后,与氢化蒽醌进行氧化反应生成双氧水。After the air is broken into the micro-interface, it is oxidized with hydrogenated anthraquinone to generate hydrogen peroxide.
  9. 根据权利要求8所述的氧化方法,其特征在于,氧化反应的温度为35-60℃,优选45-55℃,反应压力为0.2-0.4MPa,优选地0.25-0.35MPa。The oxidation method according to claim 8, characterized in that the oxidation reaction temperature is 35-60°C, preferably 45-55°C, and the reaction pressure is 0.2-0.4MPa, preferably 0.25-0.35MPa.
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