WO2023203016A1 - Magnetic coupling device and process for manufacturing such a magnetic coupling device - Google Patents
Magnetic coupling device and process for manufacturing such a magnetic coupling device Download PDFInfo
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- WO2023203016A1 WO2023203016A1 PCT/EP2023/059987 EP2023059987W WO2023203016A1 WO 2023203016 A1 WO2023203016 A1 WO 2023203016A1 EP 2023059987 W EP2023059987 W EP 2023059987W WO 2023203016 A1 WO2023203016 A1 WO 2023203016A1
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- coils
- coil
- curved line
- magnetic coupling
- coupling device
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- 230000005291 magnetic effect Effects 0.000 title claims abstract description 63
- 230000008878 coupling Effects 0.000 title claims abstract description 52
- 238000010168 coupling process Methods 0.000 title claims abstract description 52
- 238000005859 coupling reaction Methods 0.000 title claims abstract description 52
- 238000004519 manufacturing process Methods 0.000 title claims description 8
- 238000000034 method Methods 0.000 title claims description 5
- 238000004804 winding Methods 0.000 claims abstract description 48
- 230000017525 heat dissipation Effects 0.000 claims description 5
- 230000007480 spreading Effects 0.000 claims description 2
- 239000013529 heat transfer fluid Substances 0.000 claims 1
- 230000000295 complement effect Effects 0.000 description 10
- 239000007788 liquid Substances 0.000 description 8
- 238000002955 isolation Methods 0.000 description 6
- 238000001816 cooling Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 239000003302 ferromagnetic material Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/2823—Wires
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/08—Cooling; Ventilating
- H01F27/10—Liquid cooling
- H01F27/16—Water cooling
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/2876—Cooling
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/30—Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
- H01F27/306—Fastening or mounting coils or windings on core, casing or other support
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F30/00—Fixed transformers not covered by group H01F19/00
- H01F30/06—Fixed transformers not covered by group H01F19/00 characterised by the structure
- H01F30/16—Toroidal transformers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F38/00—Adaptations of transformers or inductances for specific applications or functions
- H01F38/14—Inductive couplings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F30/00—Fixed transformers not covered by group H01F19/00
- H01F30/06—Fixed transformers not covered by group H01F19/00 characterised by the structure
- H01F30/08—Fixed transformers not covered by group H01F19/00 characterised by the structure without magnetic core
Definitions
- the invention relates to the field of connection by magnetic coupling of electrical circuits.
- the subject of the invention is thus a magnetic coupling device and a method of manufacturing such a magnetic coupling device.
- Such a magnetic coupling device is generally based on the use of a first inductance, in the form of at least a first coil, connected to the first circuit, and a second inductance, in the form of at least a second coil, connected to the second circuit.
- the first and second inductances are arranged in such a way as to be magnetically coupled, usually, but not necessarily, by the use of a ferromagnetic material acting as a magnetic core between these two coils.
- the invention aims to remedy at least in part the above drawbacks and thus aims to provide a magnetic coupling device providing both good energy efficiency and easy maintenance.
- the invention relates to a magnetic coupling device for connecting a first and a second circuit to each other, the magnetic coupling device comprising:
- each first coil being provided in the form of a first individual module having a winding axis
- the second coils each being provided in the form of a second individual module having a winding axis, in which the first and second coils are distributed along a closed curved line with their winding axes extending along bisectors of said closed curved line, two first successive coils along the curved line closed being separated from each other by at least a second coil.
- the magnetic coupling device further comprises:
- coil means a conductive wire wound so as to form a set of turns arranged close to each other.
- the winding of the wire is generally done around an axis which is called the winding axis and can be done on the basis of different shapes of turns, such as circular, square or hexagonal turns.
- the invention also relates to a method of manufacturing a magnetic coupling device for connecting a first and a second circuit to each other, the method comprising the following steps:
- each first coil being supplied in the form of an individual module having a winding axis
- each second coil being supplied in the form of an individual module having a winding axis
- first and second coils distributed along a closed curved line with their winding axis extending along bisectors of said closed curved line, two first successive coils along the closed curved line being separated one on the other by at least a second coil, the first set first coils being intended to be connected to the first circuit, the second set of second coils being intended to be connected to the second circuit.
- a galvanically isolated connector is perhaps provided intended to form with a first complementary connector a first electrical connection offering galvanic isolation
- the galvanically isolated connector comprises a first set of first coils each having a winding axis and being distributed along a curved closed line with their winding axes extending along bisectors of said closed line, two first successive coils along said closed line having a space capable of accommodate a second coil of the at least one complementary connector.
- the closed line can be an ellipse and is preferably a circle.
- the turns of each first coil can extend in a predefined shape, for example in a “D” with the vertical part of the “D”, corresponding to a portion internal to the closed curved line, parallel to an axis of said closed curved line, and the curved part of the “D” corresponding to a portion of the turns exterior to the closed curved line.
- the connector can be free of magnetic core.
- Such an absence of magnetic core is particularly advantageous in the context of the invention since with such an absence: there is no gap between different portions of magnetic core which would each be associated with a respective coil, thus avoiding the heating which would then take place at the level of these gaps and which would be necessary to cool, the center of each coil being free of magnetic core, such an absence of magnetic core can be used in the context of the integration of a cooling circuit of the device.
- these advantages are not obtained to the detriment of the energy efficiency of the device.
- the galvanically isolated connector can also be intended to form with a second complementary connector, and simultaneously with the first connection, a second electrical connection offering galvanic isolation, two first successive coils the along the closed line presenting a space capable of further housing a third coil of the second complementary connector.
- the second connector thus comprising a set of second coils as a set of coils, the second galvanically isolated connector, complementary to the first galvanically isolated connector being said complementary connector, the second connector being arranged in such a way that when it is fitted into the first connector, each second coil is housed in a respective space presented by two successive first coils along said closed line
- Figure 1 illustrates the principle of a device for magnetic coupling according to the principle of the invention
- Figure 2 illustrates an example of practical implementation of a magnetic coupling device according to the invention
- Figure 3 illustrates the arrangement as a first connector of a first assembly first coils of the magnetic coupling device illustrated in Figure 2
- Figure 4 illustrates a first base of the first connector illustrated in Figure 3, said first base being configured to accommodate first individual modules each comprising a first respective coil
- Figures 5a to 5d illustrate a first individual module of a first set of coils illustrated in Figure 3, respectively in a front view, a first side view, a second side view and a three-quarter top view
- the first module individual comprising a winding support and a first coil and Figures 5b, 5c and 5d respectively showing the stack of turns of the first coil at the level of a first internal portion of the latter
- Figure 1 illustrates the principle of a magnetic coupling device 1 according to the invention for connecting a first circuit 2, here a single-phase alternating power source, to a second circuit 3, here a device to be powered 3 shown in the form of a charge.
- the invention aims in particular, and not exclusively, at the transfer of high-power electrical energy, whether of the pulsed (hence intermittent) or medium (i.e. continuously). It will be noted that in the context of such a transfer, the magnetic coupling device 1 according to the invention can also and optionally provide a transformation function and thus allow a rise or fall in voltage.
- the coupling device 1 allows a particularly efficient transfer of electrical energy even at high frequency, that is to say above 25 kHz, even 100 kHz and preferably of the order of 200 kHz.
- Such a coupling device 1 comprises:
- first coils 12a, 12b, 12c... are connected to the first circuit parallel to each other and the second coils 22a, 22b, 22c... are connected to the second circuit parallel to each other , all types of connection are possible without departing from the scope of the invention.
- a configuration in which the first coils 12a, 12b, 12c... would be connected in series and the second coils 22a, 22b, 22c... in parallel, or even a hybrid configuration for one or both sets 10, 20 of coils 12a, 12b, 12c, 22a, 22b, 22c....
- These different connection configurations of the first coils 12a, 12b, 12c... to the first circuit and the second coils 22a, 22b, 22c... are usual practices for those skilled in the art and they are able to move from one to the other.
- each first coil 12a, 12b, 12c... is provided in the form of a first individual module 11a, 11b, 11c... presenting a winding axis of said first coil 12a, 12b, 12c...
- the second coils 22a, 22b, 22c... each also being provided in the form of a second individual module 21a, 21b, 21c... having a winding axis of said second coil 22a, 22b, 22c....
- the first and second coils 12a, 12b, 12c, 22a, 22b, 22c... are distributed along a closed curved line 30 with their winding axes extending along bisectors of said closed curved line 30, two first coils 12a, 12b, 12c... successively along the closed curved line 30 being separated from one another by at least one second coil 22a, 22b, 22c....
- two first coils 12a, 12b, 12c... successively on along the closed curved line 30 can be perfectly separated by two second coils 22a, 22b, 22c..., one connected to one of the two second circuits 3, the other being connected to the other of the two second circuits 3.
- the closed curved line 30 is preferably elliptical and is, in the context of the present principle of production and the exemplary embodiment which is described below, circular.
- each first and second coil 12a, 12b, 12c, 22a, 22b, 22c, etc. has a circular shape.
- the first and second coils 12a, 12b, 12c, 22a, 22b, 22c... can have other shapes without departing from the scope of the invention, as is discussed in particular below in link with an exemplary embodiment and Figures 5a to 5c.
- FIG. 2 illustrates the exemplary embodiment of a magnetic coupling device 1 according to the invention.
- each first individual module 11a, 11b, 11c, etc. comprises:
- each second individual module 21a, 21b, 21c... comprises:
- the magnetic coupling device 1 further comprises a first base 15, illustrated in Figure 4, on which the first individual modules lia, 11b, 11c, etc. are mounted.
- the first individual modules lia, 11b, 11c... are mounted on the base 15 in a removable manner.
- Such a removable assembly can in particular be produced by complementarity of shape, by means of screws and nuts, by elastic interlocking or by any other assembly system accessible to those skilled in the art.
- the first base 15 has a disk shape and comprises 10 locations 155 distributed circumferentially equidistant from each other. Each location 155 is configured to receive a respective first individual module lia, 11b, 11c... and has three nuts 151 and two passages 152 in order to connect the first module lia, 11b, 11c... corresponding to a circuit cooling.
- the base 15 also has 10 complementary locations 156 each arranged to receive a second respective individual module 21a, 21b, 21c... and has for this purpose an opening 153 intended to cooperate with said second individual module 21a, 21b, 21c...
- the second base 25 has an identical configuration, or symmetrical with respect to a median plane, to that of the first base 15 with the difference that the locations, not referenced, are adapted to receive the second individual modules 21a, 21b, 21c... and that the complementary locations, not referenced, are each arranged to receive a first individual module lia, 11b, 11c... respective.
- Figures 5a to 5d illustrate the configuration of a first individual module 11a, 11b, 11c according to this first embodiment. It can be seen in these figures that the first winding support 14a comprises:
- a foot 141 capable of being mounted on the first base and having three threaded orifices, not referenced, to allow mounting on the first base 15 from threaded rods 146 which are targeted there, and the three nuts 151 of the base 15 shown in Figure 4,
- each first support 14a, 14b, 14c... include a heat transfer liquid circuit, of which only the input and output connectors 144a, 144b are shown, in order to allow the cooling of the corresponding first coil 12a, 12b, 12c....
- a heat transfer liquid circuit forms a heat dissipation system.
- heat transfer liquid circuit is an example of a particularly advantageous heat dissipation system in the context of the present embodiment of the invention.
- Other types of heat dissipation system than a heat transfer liquid circuit are possible without departing from the scope of the invention.
- the system can thus, for example, include, instead of the circuit of heat transfer liquid, a metal heatsink/radiator with fins possibly coupled to a fan.
- such a heat transfer liquid circuit is intended to be connected to a water cooling system, the water of said circuit then forming the heat transfer liquid.
- the heat transfer liquid circuit can include the input and output connectors 144a, 144b passing through the two passages 152 of the first base 15, as illustrated in Figure 4.
- the impression is shaped to give the shape to the first coil 12a when it is wound on the winding support 14a.
- the winding pattern 143 of each first support 14a is arranged so that during winding, the first coil 12a which is wound there comprises a plurality of turns 13, said turns 13 being arranged with, on a first portion 13a internal to the closed curved line 30, a stack of turns 13 in a direction substantially perpendicular to the bisector of the closed curved line 30, and on a second portion 13b external to the closed line, a spread of turns 13 along the closed curved line 30.
- the part of the turns included in the first internal portion 13a allows optimized magnetic coupling while the part of the turns 13 included in the second external portion 13b participates in the confinement of the magnetic field.
- the turns 13 of each first coil 12a, 12b, 12c, etc. can:
- each of the first coils 12a, 12b, 12c... can have a "D" shape with the vertical part of the "D,” corresponding to the first internal portion 13a, parallel to an axis of the closed curved line 30 (here at the axis of the circle), and the curved part of the D corresponding to the first exterior portion 13b of the turns 13.
- a particularly optimized transfer is obtained with a arrangement of the particularly compact magnetic coupling device 1.
- first and second coils 12a, 12b, 12c, 22a, 22b, 22c... are arranged in a spherical shape.
- first internal portions 13a of the first coils 12a, 12b, 12c... and the second internal portions, not referenced, of the second coils 22a, 22b, 22c... extend along an axis of said sphere
- first external portions 13a of the first coils 12a, 12b, 12c... and the second external portions, not referenced, of the second coils 22a, 22b, 22c... define the circumference of said sphere.
- the first coils 12a, 12b, 12c... can be wound with a litz wire whose configuration is adapted to the electrical energy transfer conditions envisaged between the first and second circuits 2, 3 and in particular the voltage modulation frequency used in the context of this transfer.
- the second individual modules 21a, 21b, 21c... therefore each comprising a second winding support 24a, 24b, 24c and a second coil 22a, 22b, 22c..., for the same reasons as the first individual modules lia, 11b, 11c... and to optimize the magnetic coupling between the first and second coils 12a, 12b, 12c, 22a, 22b, 22c..., have a shape similar to that of the first individual modules lia, 11b, lie ....
- the turns of each of the second coils 22a, 22b, 22c... can have a "D" shape with the vertical part of the "D,” corresponding to the internal portion, parallel to an axis of the closed curved line 30 (here to the axis of the circle), and the curved part of the D corresponding to the external portion of the turns 13.
- the first set 10 of first coils 12a, 12b, 12c... and the second set 20 of second coils 22a, 22b, 22c... are arranged nested 'one in the other.
- the first set 10 of first coils 12a, 12b, 12c... forms a first connector
- the second set 20 of second coils 22a, 22b, 22c... forms a second connector capable of being fitted into the first connector.
- the first part comprising the first set 10 of first coils 12a, 12b, 12c...
- the first part comprising the first set 10 of first coils 12a, 12b, 12c...
- the second set 20 of second coils 22a, 22b, 22c... can equip the vehicle to be recharged.
- the first assembly 10 is connected to a recharging circuit and the vehicle to be recharged is an electrically powered vehicle, such as an electric car, an aerial or underwater drone, or even an aircraft.
- the second assembly 20 can be fitted into the first assembly 10 so as to allow magnetic coupling between the first coils 12a, 12b, 12c, etc. and the second coils 22a , 22b, 22c...
- the first set 10 and/or the second set 20 may comprise a system d helps with alignment.
- the alignment assistance system is provided by a conformation of the first and second base 15, 25.
- the first and second base 15, 25 both include alignment stops 154 and openings 153 intended to cooperate with the individual modules 21a, 21b, 21c... of the other assembly 20, 10.
- the present magnetic coupling device 1 according to the invention can be manufactured using a manufacturing process comprising the following steps:
- each second coil 22a, 22b, 22c... being supplied in the form of an individual module having a winding axis
- first coils 12a, 12b, 12c... distributed along a closed curved line 30 with their winding axes extending along bisectors of said closed curved line 30, two first coils 12a, 12b, 12c. .. successive along the closed curved line 30 being separated from each other by a space intended to receive at least one second coil 22a, 22b, 22c..., said first coils 12a, 12b, 12c.. forming a first set 10 of first coils 12a, 12b, 12c...,
- each second coil 22a, 22b, 22c. .. being arranged along the closed curved line 30 in such a way as to be accommodated in a space separating two first coils 12a, 12b, 12c..., said second coils 22a, 22b, 22c... forming a second set 20 second coils 22a, 22b, 22c...,
- first base is provided on which the first coils are mounted, and a second base on which the second coils are mounted, it is also possible, without having to outside the scope of the invention, to provide two or more first bases and/or two or more second bases respectively supporting the first and second coils without departing from the scope of the invention.
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Abstract
Description
Dispositif de couplage magnétique et procédé de fabrication d'un tel dispositif de couplage magnétique Magnetic coupling device and method of manufacturing such a magnetic coupling device
Domaine technique Technical area
[0001] L'invention concerne le domaine de la connexion par couplage magnétique de circuits électriques. [0001] The invention relates to the field of connection by magnetic coupling of electrical circuits.
[0002] L'invention a ainsi pour objet un dispositif de couplage magnétique et un procédé de fabrication d'un tel dispositif de couplage magnétique. [0002] The subject of the invention is thus a magnetic coupling device and a method of manufacturing such a magnetic coupling device.
État de l'art antérieur State of the prior art
[0003] Il est connu de relier des circuits électriques au moyen de dispositifs de couplage magnétique ceci afin de fournir une isolation galvanique entre les deux circuits électriques, fournir une adaptation d'impédance et éventuellement une adaptation en tension. [0003] It is known to connect electrical circuits by means of magnetic coupling devices in order to provide galvanic isolation between the two electrical circuits, provide impedance adaptation and possibly voltage adaptation.
[0004] Un tel dispositif de couplage magnétique est généralement basé sur l'utilisation d'une première inductance, sous la forme d'au moins une première bobine, reliée au premier circuit, et une deuxième inductance, sous la forme d'au moins une deuxième bobine, reliée au deuxième circuit. Les première et deuxième inductances sont agencées de telle manière à être couplées magnétiquement ceci usuellement, mais pas nécessairement, par l'utilisation d'un matériau ferromagnétique faisant office de noyau magnétique entre ces deux bobines. [0004] Such a magnetic coupling device is generally based on the use of a first inductance, in the form of at least a first coil, connected to the first circuit, and a second inductance, in the form of at least a second coil, connected to the second circuit. The first and second inductances are arranged in such a way as to be magnetically coupled, usually, but not necessarily, by the use of a ferromagnetic material acting as a magnetic core between these two coils.
[0005] Néanmoins, de tels dispositifs de couplage magnétique présentent l'inconvénient de présenter soit une maintenance complexifiée en raison d'un agencement nécessairement intime entre elles et avec le noyau magnétique, soit de présenter une efficacité énergétique de transfert entre les deux circuits électriques faible liée à un couplage magnétique entre les deux inductances faible (ceci notamment dans le cas où il n'y aurait pas de noyau magnétique). Exposé de l'invention [0005] However, such magnetic coupling devices have the disadvantage of presenting either complicated maintenance due to a necessarily intimate arrangement between them and with the magnetic core, or of presenting energy transfer efficiency between the two electrical circuits weak linked to a magnetic coupling between the two weak inductances (this particularly in the case where there is no magnetic core). Presentation of the invention
[0006] L'invention vise à remédier au moins en partie les inconvénients ci-dessus et a ainsi pour but de fournir un dispositif de couplage magnétique fournissant à la fois un bon rendement énergétique et une maintenance facilitée. [0006] The invention aims to remedy at least in part the above drawbacks and thus aims to provide a magnetic coupling device providing both good energy efficiency and easy maintenance.
[0007] L'invention concerne à cet effet un dispositif de couplage magnétique pour connecter l'un à l'autre un premier et un deuxième circuit, le dispositif de couplage magnétique comprenant : [0007] To this end, the invention relates to a magnetic coupling device for connecting a first and a second circuit to each other, the magnetic coupling device comprising:
- un premier ensemble de premières bobines destiné à être relié au premier circuit, - a first set of first coils intended to be connected to the first circuit,
- un deuxième ensemble de deuxièmes bobines destiné à être relié au deuxième circuit, chaque première bobine étant fournie sous la forme d'un premier module individuel présentant un axe de bobinage, les deuxièmes bobines étant chacune fournies sous forme d'un deuxième module individuel présentant un axe de bobinage, dans lequel les premières et les deuxièmes bobines sont réparties le long d'une ligne fermée courbe avec leurs axes de bobinage s'étendant selon des bissectrices de ladite ligne courbe fermée, deux premières bobines successives le long de la ligne courbe fermée étant séparées l'une de l'autre par au moins une deuxième bobine. - a second set of second coils intended to be connected to the second circuit, each first coil being provided in the form of a first individual module having a winding axis, the second coils each being provided in the form of a second individual module having a winding axis, in which the first and second coils are distributed along a closed curved line with their winding axes extending along bisectors of said closed curved line, two first successive coils along the curved line closed being separated from each other by at least a second coil.
[0008] Le dispositif de couplage magnétique comprend en outre : [0008] The magnetic coupling device further comprises:
- pour chaque première bobine, un premier support de bobinage autour duquel est enroulé ladite première bobine et pour chaque deuxième bobine un deuxième support de bobinage autour duquel est enroulé ladite deuxième bobine, - for each first coil, a first winding support around which said first coil is wound and for each second coil a second winding support around which said second coil is wound,
- au moins une première embase sur laquelle sont montés les premiers supports de bobinage et au moins une deuxième embase sur laquelle sont montés les deuxièmes supports de bobinage. - at least a first base on which the first winding supports are mounted and at least a second base on which the second winding supports are mounted.
[0009] Avec un tel dispositif de couplage magnétique, un tel agencement en module individuel des premières et deuxièmes bobines permet de fournir une maintenance aisée du dispositif, puisqu'il est aisé d'accéder à chacune des bobines individuellement sans avoir nécessairement besoin de démonter les autres bobines. De plus, avec un tel agencement le long d'une ligne courbe fermée avec les premières bobines séparées les unes des autres par au moins une deuxième bobine permet d'avoir un bon couplage magnétique entre les bobines puisqu'elles sont agencées directement les unes à côté des autres tout en limitant les fuites de champs de par cet agencement autour d'une ligne courbe fermée. Il en résulte que cet aspect « modulaire » n'est donc pas préjudiciable au rendement de transfert énergétique. [0009] With such a magnetic coupling device, such an individual module arrangement of the first and second coils makes it possible to provide easy maintenance of the device, since it is easy to access each of the coils individually without necessarily needing to disassemble the other coils. Moreover, with such an arrangement along a closed curved line with the first coils separated from each other by at least a second coil makes it possible to have good magnetic coupling between the coils since they are arranged directly next to each other while limiting field leaks by this arrangement around a closed curved line. As a result, this “modular” aspect is not detrimental to energy transfer efficiency.
[0010] De plus, avec un tel agencement, le confinement magnétique étant assuré par l'agencement des bobines vis-à-vis de la ligne fermée, il n'est pas nécessaire de prévoir de blindage même dans le cas où le dispositif serait dépourvu de noyau magnétique. [0010] Furthermore, with such an arrangement, the magnetic confinement being ensured by the arrangement of the coils with respect to the closed line, it is not necessary to provide shielding even in the case where the device would be devoid of a magnetic core.
[0011] De même un tel agencement avec une première et une deuxième embase supportant respectivement les premières bobines et les deuxièmes bobines, l'intervention sur le circuit primaire, i.e. celui des premières bobines, et/ou sur le circuit secondaire, i.e. celui des deuxièmes bobines, est facilitée. [0011] Similarly, such an arrangement with a first and a second base respectively supporting the first coils and the second coils, intervention on the primary circuit, i.e. that of the first coils, and/or on the secondary circuit, i.e. that of the second reels, is made easier.
[0012] On entend, ici et dans le reste de ce document, par bobine, un fil conducteur enroulé de manière à former un ensemble de spires agencées les unes à proximité des autres. L'enroulement du fil se fait généralement autour d'un axe qui est nommé axe de bobinage et peut se faire sur la base de différentes formes de spires, telles que des spires circulaires, carrées ou hexagonales. [0012] Here and in the rest of this document, coil means a conductive wire wound so as to form a set of turns arranged close to each other. The winding of the wire is generally done around an axis which is called the winding axis and can be done on the basis of different shapes of turns, such as circular, square or hexagonal turns.
[0013] L'invention concerne également un procédé de fabrication d'un dispositif de couplage magnétique pour connecter l'un à l'autre un premier et un deuxième circuit, le procédé comprenant les étapes suivantes : [0013] The invention also relates to a method of manufacturing a magnetic coupling device for connecting a first and a second circuit to each other, the method comprising the following steps:
- fourniture d'un premier ensemble de premières bobines, chaque première bobine étant fournie sous forme d'un module individuel présentant un axe de bobinage, - supply of a first set of first coils, each first coil being supplied in the form of an individual module having a winding axis,
- fourniture d'un deuxième ensemble de deuxièmes bobines, chaque deuxième bobine étant fournie sous forme d'un module individuel présentant un axe de bobinage, - supply of a second set of second coils, each second coil being supplied in the form of an individual module having a winding axis,
- agencement des premières et des deuxièmes bobines réparties le long d'une ligne fermée courbe avec leur axe de bobinage s'étendant selon des bissectrices de ladite ligne courbe fermée, deux premières bobines successives le long de la ligne courbe fermée étant séparées l'une de l'autre par au moins une deuxième bobine, le premier ensemble de premières bobines étant destiné à être relié au premier circuit, le deuxième ensemble de deuxièmes bobines étant destiné à être relié au deuxième circuit. - arrangement of the first and second coils distributed along a closed curved line with their winding axis extending along bisectors of said closed curved line, two first successive coils along the closed curved line being separated one on the other by at least a second coil, the first set first coils being intended to be connected to the first circuit, the second set of second coils being intended to be connected to the second circuit.
[0014] Un tel procédé permet la fabrication d'un dispositif de couplage magnétique selon l'invention et de bénéficier, de ce fait, des avantages qui y sont associés et qui ont été exposés ci-dessus. [0014] Such a method allows the manufacture of a magnetic coupling device according to the invention and to benefit, therefore, from the advantages associated with it and which have been explained above.
[0015] Selon une possibilité compatible avec l'invention, il est peut-être prévu un connecteur à isolation galvanique destiné à former avec un premier connecteur complémentaire une première connexion électrique offrant une isolation galvanique, le connecteur à isolation galvanique comprend un premier ensemble de premières bobines présentant chacune un axe de bobinage et étant réparties le long d'une ligne fermée courbe avec leurs axes de bobinage s'étendant selon des bissectrices de ladite ligne fermée, deux premières bobines successives le long de ladite ligne fermée présentant un espace apte à loger une deuxième bobine de l'au moins un connecteur complémentaire. [0016] On notera qu'une telle possibilité de connecteur à isolation galvanique permet de fournir un système de connecteur présentant peu de risque d'usure ceci même à forte puissance puisque la transmission d'énergie est réalisée par induction. De plus, il est particulièrement sécurisé puisqu'il fournit une isolation galvanique. Pour finir, cette connexion sécurisée ne se fait pas au détriment de l'efficience puisque la configuration d'un tel connecteur permet un bon couplage magnétique entre le connecteur et le connecteur complémentaire. [0015] According to a possibility compatible with the invention, a galvanically isolated connector is perhaps provided intended to form with a first complementary connector a first electrical connection offering galvanic isolation, the galvanically isolated connector comprises a first set of first coils each having a winding axis and being distributed along a curved closed line with their winding axes extending along bisectors of said closed line, two first successive coils along said closed line having a space capable of accommodate a second coil of the at least one complementary connector. [0016] It will be noted that such a possibility of a connector with galvanic isolation makes it possible to provide a connector system presenting little risk of wear, even at high power since the energy transmission is carried out by induction. In addition, it is particularly secure since it provides galvanic isolation. Finally, this secure connection does not come at the expense of efficiency since the configuration of such a connector allows good magnetic coupling between the connector and the complementary connector.
[0017] Selon cette possibilité compatible avec l'invention, la ligne fermée peut être une ellipse et est préférentiellement un cercle. According to this possibility compatible with the invention, the closed line can be an ellipse and is preferably a circle.
[0018] Selon cette même possibilité, les spires de chaque première bobine peuvent s'étendre selon une forme prédéfinie par exemple en « D » avec la partie verticale du « D », correspondant à une portion interne à la ligne courbe fermée, parallèle à un axe de ladite ligne courbe fermée, et la partie courbe du « D » correspondant à une portion des spires extérieure à la ligne courbe fermée. [0018] According to this same possibility, the turns of each first coil can extend in a predefined shape, for example in a “D” with the vertical part of the “D”, corresponding to a portion internal to the closed curved line, parallel to an axis of said closed curved line, and the curved part of the “D” corresponding to a portion of the turns exterior to the closed curved line.
[0019] Selon cette possibilité compatible avec l'invention, le connecteur peut être libre de noyau magnétique. [0020] Une telle absence de noyau magnétique est particulièrement avantageuse dans le cadre de l'invention puisqu'avec une telle absence : il n'y a pas gap entre différentes portions de noyau magnétique qui seraient associées chacune à une bobine respective, évitant ainsi les échauffements qui auraient alors lieu au niveau de ces gaps et qu'il serait nécessaire de refroidir, le centre de chaque bobine étant libre de noyau magnétique, une telle absence de noyau magnétique peut être utiliser dans le cadre de l'intégration d'un circuit de refroidissement du dispositif. Bien entendu, compte tenu de la configuration utilisée dans le cadre de l'invention, ces avantages ne sont pas obtenu au détriment du rendement énergétique du dispositif. According to this possibility compatible with the invention, the connector can be free of magnetic core. [0020] Such an absence of magnetic core is particularly advantageous in the context of the invention since with such an absence: there is no gap between different portions of magnetic core which would each be associated with a respective coil, thus avoiding the heating which would then take place at the level of these gaps and which would be necessary to cool, the center of each coil being free of magnetic core, such an absence of magnetic core can be used in the context of the integration of a cooling circuit of the device. Of course, taking into account the configuration used in the context of the invention, these advantages are not obtained to the detriment of the energy efficiency of the device.
[0021] Selon cette possibilité compatible avec l'invention, le connecteur à isolation galvanique peut également être destiné à former avec un deuxième connecteur complémentaire, et simultanément à la première connexion, une deuxième connexion électrique offrant une isolation galvanique, deux premières bobines successives le long de la ligne fermée présentant un espace apte à loger en outre une troisième bobine du deuxième connecteur complémentaire. [0021] According to this possibility compatible with the invention, the galvanically isolated connector can also be intended to form with a second complementary connector, and simultaneously with the first connection, a second electrical connection offering galvanic isolation, two first successive coils the along the closed line presenting a space capable of further housing a third coil of the second complementary connector.
[0022] Cette même possibilité compatible avec l'invention concerne un ensemble de connecteurs à isolation galvanique destiné à la formation d'une première connexion électrique, comprenant : This same possibility compatible with the invention concerns a set of galvanically isolated connectors intended for the formation of a first electrical connection, comprising:
- un premier connecteur à isolation galvanique selon la possibilité compatible avec l'invention, - a first connector with galvanic isolation according to the possibility compatible with the invention,
- un deuxième connecteur à isolation galvanique selon la possibilité compatible avec l'invention, le deuxième connecteur comportant ainsi un ensemble de deuxièmes bobines en tant qu'ensemble de bobines, le deuxième connecteur à isolation galvanique, complémentaire au premier connecteur à isolation galvanique étant dit connecteur complémentaire, le deuxième connecteur étant agencé de telle manière que lorsqu'il est emboîté dans le premier connecteur, chaque deuxième bobine est logée dans un espace respectif présenté par deux premières bobines successives le long de ladite ligne fermée Brève description des dessins - a second galvanically isolated connector according to the possibility compatible with the invention, the second connector thus comprising a set of second coils as a set of coils, the second galvanically isolated connector, complementary to the first galvanically isolated connector being said complementary connector, the second connector being arranged in such a way that when it is fitted into the first connector, each second coil is housed in a respective space presented by two successive first coils along said closed line Brief description of the drawings
[0023] La présente invention sera mieux comprise à la lecture de la description d'exemples de réalisation, donnés à titre purement indicatif et nullement limitatif, en faisant référence aux dessins annexés sur lesquels : la figure 1 illustre le principe d'un dispositif de couplage magnétique selon le principe de l'invention, la figure 2 illustre un exemple de mise en œuvre pratique d'un dispositif de couplage magnétique selon l'invention, la figure 3 illustre l'agencement en tant que premier connecteur d'un premier ensemble de premières bobines du dispositif de couplage magnétique illustré sur la figure 2, la figure 4 illustre une première embase du premier connecteur illustré sur la figure 3, ladite première embase étant configurée pour accueillir des premiers modules individuels comprenant chacun une première bobine respective les figures 5a à 5d illustrent un premier module individuel d'un premier ensemble de bobines illustré sur la figure 3, selon respectivement une vue de face, une première vue de côté, une deuxième vue de côté et une vue de dessus de trois quart, le premier module individuel comprenant un support de bobinage et une première bobine et les figures 5b, 5c et 5d montrant respectivement l'empilement de spires de la première bobine au niveau d'une première portion interne de cette dernière, l'étalement des spires de la première bobine au niveau d'une deuxième portion externe de cette dernière et les tiges filetés équipant le support de bobinage pour permettre son installation sur la première embase. [0023] The present invention will be better understood on reading the description of exemplary embodiments, given for purely indicative purposes and in no way limiting, with reference to the appended drawings in which: Figure 1 illustrates the principle of a device for magnetic coupling according to the principle of the invention, Figure 2 illustrates an example of practical implementation of a magnetic coupling device according to the invention, Figure 3 illustrates the arrangement as a first connector of a first assembly first coils of the magnetic coupling device illustrated in Figure 2, Figure 4 illustrates a first base of the first connector illustrated in Figure 3, said first base being configured to accommodate first individual modules each comprising a first respective coil Figures 5a to 5d illustrate a first individual module of a first set of coils illustrated in Figure 3, respectively in a front view, a first side view, a second side view and a three-quarter top view, the first module individual comprising a winding support and a first coil and Figures 5b, 5c and 5d respectively showing the stack of turns of the first coil at the level of a first internal portion of the latter, the spreading of the turns of the first coil at the level of a second external portion of the latter and the threaded rods equipping the winding support to allow its installation on the first base.
[0024] Des parties identiques, similaires ou équivalentes des différentes figures portent les mêmes références numériques de façon à faciliter le passage d'une figure à l'autre. Identical, similar or equivalent parts of the different figures bear the same numerical references so as to facilitate the transition from one figure to another.
[0025] Les différentes parties représentées sur les figures ne le sont pas nécessairement selon une échelle uniforme, pour rendre les figures plus lisibles. The different parts represented in the figures are not necessarily on a uniform scale, to make the figures more readable.
[0026] Les différentes possibilités (variantes et modes de réalisation) doivent être comprises comme n'étant pas exclusives les unes des autres et peuvent se combiner entre elles. Exposé détaillé de modes de réalisation particuliers The different possibilities (variants and embodiments) must be understood as not being exclusive of each other and can be combined with each other. Detailed presentation of particular embodiments
[0027] La figure 1 illustre le principe d'un dispositif de couplage magnétique 1 selon l'invention pour connecter un premier circuit 2, ici une source d'alimentation alternative monophasée, à un deuxième circuit 3, ici un appareil à alimenter 3 représenté sous la forme d'une charge. [0027] Figure 1 illustrates the principle of a magnetic coupling device 1 according to the invention for connecting a first circuit 2, here a single-phase alternating power source, to a second circuit 3, here a device to be powered 3 shown in the form of a charge.
[0028] On notera que l'invention vise en particulier, et de manière non exclusive, le transfert d'énergie électrique à forte puissance que celle-ci soit de type pulsée (donc intermittente) ou moyenne (c'est-à-dire en continu). On notera que dans le cadre d'un tel transfert, le dispositif de couplage magnétique 1 selon l'invention peut également et de manière optionnelle fournir une fonction de transformation et ainsi permettre une élévation ou un abaissement de tension. [0028] It will be noted that the invention aims in particular, and not exclusively, at the transfer of high-power electrical energy, whether of the pulsed (hence intermittent) or medium (i.e. continuously). It will be noted that in the context of such a transfer, the magnetic coupling device 1 according to the invention can also and optionally provide a transformation function and thus allow a rise or fall in voltage.
[0029] On notera également, que dans la configuration décrite dans le cadre de l'exemple de réalisation qui sera décrit en lien avec les figures 2 à 5c, le dispositif de couplage 1 permet un transfert d'énergie électrique particulièrement efficient même à haute fréquence, c'est-à-dire au-dessus de 25 kHz, voire de 100 kHz et préférentiellement de l'ordre de 200 kHz. [0029] It will also be noted that in the configuration described in the context of the exemplary embodiment which will be described in connection with Figures 2 to 5c, the coupling device 1 allows a particularly efficient transfer of electrical energy even at high frequency, that is to say above 25 kHz, even 100 kHz and preferably of the order of 200 kHz.
[0030] Un tel dispositif de couplage 1 selon l'invention comporte : Such a coupling device 1 according to the invention comprises:
- un premier ensemble 10 de premières bobines 12a, 12b, 12c... relié au premier circuit 2, ici en parallèle les unes des autres, - a first set 10 of first coils 12a, 12b, 12c... connected to the first circuit 2, here in parallel with each other,
- un deuxième ensemble 20 de deuxièmes bobines 22a, 22b, 22c... relié au deuxième circuit 3, ici en parallèle les unes des autres. - a second set 20 of second coils 22a, 22b, 22c... connected to the second circuit 3, here in parallel with each other.
[0031] Bien entendu, si les premières bobines 12a, 12b, 12c... sont reliées au premier circuit parallèlement les unes des autres et les deuxièmes bobines 22a, 22b, 22c... sont reliées au deuxième circuit parallèlement les unes des autres, tous types de connexion sont envisageables sans que l'on sorte du cadre de l'invention. Ainsi, une configuration dans laquelle les premières bobines 12a, 12b, 12c... seraient reliées en série et les deuxièmes bobines 22a, 22b, 22c... en parallèle, voire une configuration hybride pour l'un ou les deux ensembles 10, 20 de bobines 12a, 12b, 12c, 22a, 22b, 22c.... Ces différentes configurations de connexion des premières bobines 12a, 12b, 12c... au premier circuit et des deuxièmes bobines 22a, 22b, 22c... sont des pratiques usuelles pour l'homme du métier et celui-ci est à même de passer de l'une à l'autre. Of course, if the first coils 12a, 12b, 12c... are connected to the first circuit parallel to each other and the second coils 22a, 22b, 22c... are connected to the second circuit parallel to each other , all types of connection are possible without departing from the scope of the invention. Thus, a configuration in which the first coils 12a, 12b, 12c... would be connected in series and the second coils 22a, 22b, 22c... in parallel, or even a hybrid configuration for one or both sets 10, 20 of coils 12a, 12b, 12c, 22a, 22b, 22c.... These different connection configurations of the first coils 12a, 12b, 12c... to the first circuit and the second coils 22a, 22b, 22c... are usual practices for those skilled in the art and they are able to move from one to the other.
[0032] Comme cela est montré sur la figure 1, chaque première bobine 12a, 12b, 12c... est fournie sous la forme d'un premier module individuel lia, 11b, 11c... présentant un axe de bobinage de ladite première bobine 12a, 12b, 12c..., les deuxièmes bobines 22a, 22b, 22c... étant chacune également fournies sous la forme d'un deuxième module individuel 21a, 21b, 21c... présentant un axe de bobinage de ladite deuxième bobine 22a, 22b, 22c.... [0032] As shown in Figure 1, each first coil 12a, 12b, 12c... is provided in the form of a first individual module 11a, 11b, 11c... presenting a winding axis of said first coil 12a, 12b, 12c..., the second coils 22a, 22b, 22c... each also being provided in the form of a second individual module 21a, 21b, 21c... having a winding axis of said second coil 22a, 22b, 22c....
[0033] Les premières et les deuxièmes bobines 12a, 12b, 12c, 22a, 22b, 22c... sont réparties le long d'une ligne fermée courbe 30 avec leurs axes de bobinage s'étendant selon des bissectrices de ladite ligne courbe fermée 30, deux premières bobines 12a, 12b, 12c... successives le long de la ligne courbe fermée 30 étant séparées l'une de l'autre par au moins une deuxième bobine 22a, 22b, 22c.... The first and second coils 12a, 12b, 12c, 22a, 22b, 22c... are distributed along a closed curved line 30 with their winding axes extending along bisectors of said closed curved line 30, two first coils 12a, 12b, 12c... successively along the closed curved line 30 being separated from one another by at least one second coil 22a, 22b, 22c....
[0034] On notera que dans le cadre de la présente illustration du principe de l'invention fournie par la figure 1, deux premières bobines 12a, 12b, 12c... successives le long de la ligne courbe fermée 30 sont séparées l'une de l'autre par une unique deuxième bobine 22a, 22b, 22c..., le dispositif comprenant ainsi autant de premières bobines 12a, 12b, 12c... que de deuxièmes bobines 22a, 22b, 22c... [0034] It will be noted that in the context of the present illustration of the principle of the invention provided by Figure 1, two first coils 12a, 12b, 12c... successive along the closed curved line 30 are separated one on the other by a single second coil 22a, 22b, 22c..., the device thus comprising as many first coils 12a, 12b, 12c... as second coils 22a, 22b, 22c...
[0035] En variante non illustrée, notamment dans le cas où il est prévu que le dispositif de couplage magnétique 1 puisse permettre de connecter le premier circuit 2 à deux deuxièmes circuits 3, deux première bobines 12a, 12b, 12c... successives le long de la ligne courbe fermée 30 peuvent parfaitement être séparées par deux deuxièmes bobines 22a, 22b, 22c..., l'une connectée à l'un des deux deuxièmes circuits 3, l'autre étant connectée à l'autre des deux deuxièmes circuits 3. [0035] As a variant not illustrated, in particular in the case where it is planned that the magnetic coupling device 1 can make it possible to connect the first circuit 2 to two second circuits 3, two first coils 12a, 12b, 12c... successively on along the closed curved line 30 can be perfectly separated by two second coils 22a, 22b, 22c..., one connected to one of the two second circuits 3, the other being connected to the other of the two second circuits 3.
[0036] La ligne courbe fermée 30 est préférentiellement elliptique et est dans le cadre du présent principe de réalisation et de l'exemple de réalisation qui est décrit ci-après, circulaire. The closed curved line 30 is preferably elliptical and is, in the context of the present principle of production and the exemplary embodiment which is described below, circular.
[0037] Ainsi avec une telle ligne courbe fermée 30 en forme de cercle, les premières et deuxièmes bobines 12a, 12b, 12c, 22a, 22b, 22c... sont agencées dans une configuration torique autour de la ligne courbe fermée 30 circulaire. [0038] Dans le cadre du présent principe de l'invention, chaque première et deuxième bobines 12a, 12b, 12c, 22a, 22b, 22c... présente une forme circulaire. Bien entendu, les premières et deuxièmes bobines 12a, 12b, 12c, 22a, 22b, 22c... peuvent présenter d'autres formes sans que l'on sorte du cadre de l'invention, comme cela est notamment discuté ci- après en lien avec un exemple de réalisation et les figures 5a à 5c. [0037] Thus with such a closed curved line 30 in the shape of a circle, the first and second coils 12a, 12b, 12c, 22a, 22b, 22c... are arranged in a toroidal configuration around the closed circular curved line 30. [0038] In the context of the present principle of the invention, each first and second coil 12a, 12b, 12c, 22a, 22b, 22c, etc. has a circular shape. Of course, the first and second coils 12a, 12b, 12c, 22a, 22b, 22c... can have other shapes without departing from the scope of the invention, as is discussed in particular below in link with an exemplary embodiment and Figures 5a to 5c.
[0039] La figure 2 illustre l'exemple de réalisation d'un dispositif de couplage magnétique 1 selon l'invention. Dans un tel dispositif de couplage magnétique 1, chaque premier module individuel lia, 11b, 11c... comprend : [0039] Figure 2 illustrates the exemplary embodiment of a magnetic coupling device 1 according to the invention. In such a magnetic coupling device 1, each first individual module 11a, 11b, 11c, etc. comprises:
- un premier support de bobinage 14a, 14b, 14c... autour duquel est enroulé ladite première bobine 12a, 12b, 12c..., - a first winding support 14a, 14b, 14c... around which said first coil 12a, 12b, 12c... is wound,
- la première bobine respective 12a, 12b, 12c.... - the first respective coil 12a, 12b, 12c....
De la même manière, chaque deuxième module individuel 21a, 21b, 21c... comprend : In the same way, each second individual module 21a, 21b, 21c... comprises:
- un deuxième support de bobinage 24a, 24b, 24c... autour duquel est enroulé ladite deuxième bobine 22a, 22b, 22c..., - a second winding support 24a, 24b, 24c... around which said second coil 22a, 22b, 22c... is wound,
- la deuxième bobine respective 22a, 22b, 22c.... - the second respective coil 22a, 22b, 22c....
[0040] Le dispositif de couplage magnétique 1 comprend en outre une première embase 15, illustrée sur la figure 4, sur laquelle sont montés les premiers modules individuels lia, 11b, 11c... De manière particulièrement avantageuse, les premiers modules individuels lia, 11b, 11c... sont montés sur l'embase 15 de manière démontable. Un tel montage démontable peut notamment être réalisé par complémentarité de forme, au moyen de vis et d'écrous, par emboîtement élastique ou par tout autre système de montage accessible à l'homme du métier. [0040] The magnetic coupling device 1 further comprises a first base 15, illustrated in Figure 4, on which the first individual modules lia, 11b, 11c, etc. are mounted. In a particularly advantageous manner, the first individual modules lia, 11b, 11c... are mounted on the base 15 in a removable manner. Such a removable assembly can in particular be produced by complementarity of shape, by means of screws and nuts, by elastic interlocking or by any other assembly system accessible to those skilled in the art.
[0041] On peut voir sur la figure 4 que dans le cadre du présent exemple de réalisation, la première embase 15 présente une forme de disque et comporte 10 emplacements 155 répartis circonférentiellement à équidistance les uns des autres. Chaque emplacement 155 est configuré pour recevoir un premier module individuel lia, 11b, 11c... respectif et présente pour se faire trois écrous 151 et deux passages 152 afin de relier le premier module lia, 11b, 11c... correspondant à un circuit de refroidissement. L'embase 15 présente également 10 emplacements complémentaires 156 chacun agencés pour recevoir un deuxième module individuel 21a, 21b, 21c... respectif et présente à cet effet une ouverture 153 destinée à coopérer avec ledit deuxième module individuel 21a, 21b, 21c.... [0042] La deuxième embase 25 présente une configuration identique, ou symétrique par rapport à un plan médian, à celle de la première embase 15 à la différence près que les emplacements, non référencés, sont adaptés pour recevoir les deuxièmes modules individuels 21a, 21b, 21c... et que les emplacements complémentaires, non référencés, sont chacun agencés pour recevoir un premier module individuel lia, 11b, 11c... respectif. [0043] Les figures 5a à 5d illustrent la configuration d'un premier module individuel lia, 11b, 11c selon ce premier exemple de réalisation. On peut voir sur ces figures que le premier support de bobinage 14a comprend : It can be seen in Figure 4 that in the context of this exemplary embodiment, the first base 15 has a disk shape and comprises 10 locations 155 distributed circumferentially equidistant from each other. Each location 155 is configured to receive a respective first individual module lia, 11b, 11c... and has three nuts 151 and two passages 152 in order to connect the first module lia, 11b, 11c... corresponding to a circuit cooling. The base 15 also has 10 complementary locations 156 each arranged to receive a second respective individual module 21a, 21b, 21c... and has for this purpose an opening 153 intended to cooperate with said second individual module 21a, 21b, 21c... [0042] The second base 25 has an identical configuration, or symmetrical with respect to a median plane, to that of the first base 15 with the difference that the locations, not referenced, are adapted to receive the second individual modules 21a, 21b, 21c... and that the complementary locations, not referenced, are each arranged to receive a first individual module lia, 11b, 11c... respective. [0043] Figures 5a to 5d illustrate the configuration of a first individual module 11a, 11b, 11c according to this first embodiment. It can be seen in these figures that the first winding support 14a comprises:
- un pied 141 apte à être monté sur la première embase et présentant trois orifices filetés, non référencés, pour permettre un montage sur la première embase 15 à partir de tiges filetées 146 qui y sont visées, et des trois écrous 151 de l'embase 15 montrés sur la figure 4, - a foot 141 capable of being mounted on the first base and having three threaded orifices, not referenced, to allow mounting on the first base 15 from threaded rods 146 which are targeted there, and the three nuts 151 of the base 15 shown in Figure 4,
- un montant 142 s'étendant à partir du pied et présentant une empreinte de bobinage 143, apte à accueillir la première bobine 12a correspondante et à en donner la forme lors de son bobinage autour de ladite empreinte, et un passage de fils 145 pour permettre un passage du fils formant la bobine 12a pour en permettre la connexion au premier circuit. - an upright 142 extending from the foot and having a winding footprint 143, capable of receiving the corresponding first coil 12a and giving it its shape when it is wound around said footprint, and a wire passage 145 to allow a passage of the wires forming the coil 12a to allow connection to the first circuit.
[0044] En outre, le pied 141 et le montant 142 de chaque premier support 14a, 14b, 14c... incluent un circuit de liquide caloporteur, dont seuls les connecteurs d'entrée et de sortie 144a, 144b sont figurés, afin de permettre le refroidissement de la première bobine 12a, 12b, 12c... correspondante. Un tel circuit de liquide caloporteur forme un système de dissipation thermique. [0044] Furthermore, the foot 141 and the amount 142 of each first support 14a, 14b, 14c... include a heat transfer liquid circuit, of which only the input and output connectors 144a, 144b are shown, in order to allow the cooling of the corresponding first coil 12a, 12b, 12c.... Such a heat transfer liquid circuit forms a heat dissipation system.
[0045] On notera qu'un tel circuit de liquide caloporteur est un exemple de système de dissipation thermique particulièrement avantageux dans le cadre du présent exemple de réalisation de l'invention. Bien entendu d'autres types de système dissipation thermique qu'un circuit de liquide caloporteur sont envisageable sans que l'on sorte du cadre de l'invention. Le système peut ainsi, par exemple, comporter, en lieu est place du circuit de liquide caloporteur, un dissipateur/radiateur métallique à ailettes éventuellement couplé à un ventilateur. [0045] It will be noted that such a heat transfer liquid circuit is an example of a particularly advantageous heat dissipation system in the context of the present embodiment of the invention. Of course other types of heat dissipation system than a heat transfer liquid circuit are possible without departing from the scope of the invention. The system can thus, for example, include, instead of the circuit of heat transfer liquid, a metal heatsink/radiator with fins possibly coupled to a fan.
[0046] Selon cet exemple de réalisation, un tel circuit de liquide caloporteur est destiné à être connecté à un système de refroidissement à eau, l'eau dudit circuit formant alors le liquide caloporteur. Pour permettre une telle connexion, le circuit de liquide caloporteur peut comprendre les connecteurs d'entrée et de sortie 144a, 144b passant par les deux passages 152 de la première embase 15, comme illustré sur la figure 4. According to this exemplary embodiment, such a heat transfer liquid circuit is intended to be connected to a water cooling system, the water of said circuit then forming the heat transfer liquid. To allow such a connection, the heat transfer liquid circuit can include the input and output connectors 144a, 144b passing through the two passages 152 of the first base 15, as illustrated in Figure 4.
[0047] Comme indiqué plus haut, l'empreinte est conformée pour donner la forme à la première bobine 12a lors de son bobinage sur le support de bobinage 14a. On peut ainsi voir sur les figure 5a à 5c que l'empreinte de bobinage 143 de chaque premier support 14a est agencée pour que lors du bobinage, la première bobine 12a qui y est bobinée comprend une pluralité de spires 13, lesdites spires 13 étant agencées avec, sur une première portion 13a interne à la ligne courbe fermée 30, un empilement de spires 13 selon une direction sensiblement perpendiculaire à la bissectrice de la ligne courbe fermée 30, et sur une deuxième portion 13b externe à la ligne fermée, un étalement de spires 13 le long de la ligne courbe fermée 30. As indicated above, the impression is shaped to give the shape to the first coil 12a when it is wound on the winding support 14a. It can thus be seen in Figures 5a to 5c that the winding pattern 143 of each first support 14a is arranged so that during winding, the first coil 12a which is wound there comprises a plurality of turns 13, said turns 13 being arranged with, on a first portion 13a internal to the closed curved line 30, a stack of turns 13 in a direction substantially perpendicular to the bisector of the closed curved line 30, and on a second portion 13b external to the closed line, a spread of turns 13 along the closed curved line 30.
[0048] Avec un tel agencement, la partie des spires comprise dans la première portion interne 13a permet un couplage magnétique optimisé tandis que la partie des spires 13 comprise dans la deuxième portion externe 13b, participe au confinement du champ magnétique. De ce fait et afin d'optimiser le transfert et le confinement du champ magnétique, les spires 13 de chaque première bobine 12a, 12b, 12c... peuvent : [0048] With such an arrangement, the part of the turns included in the first internal portion 13a allows optimized magnetic coupling while the part of the turns 13 included in the second external portion 13b participates in the confinement of the magnetic field. As a result and in order to optimize the transfer and confinement of the magnetic field, the turns 13 of each first coil 12a, 12b, 12c, etc. can:
- s'étendre sur la première portion 13a selon une direction sensiblement perpendiculaire à un plan de la ligne courbe fermée 30, et - extend over the first portion 13a in a direction substantially perpendicular to a plane of the closed curved line 30, and
- s'étendre, sur leur deuxième portion 13b et de manière avantageuse, selon une ligne courbe, préférentiellement en arc de cercle, autour de la ligne courbe fermée. [0049] Ainsi les spires 13 de chacune des première bobines 12a, 12b, 12c... peuvent présenter une forme en « D » avec la partie verticale du « D, » correspondant à la première portion interne 13a, parallèle à un axe de la ligne courbe fermée 30 (ici à l'axe du cercle), et la partie courbe du D correspondant à la première portion extérieure 13b des spires 13. Avec une telle configuration, on obtient un transfert particulièrement optimisé avec un arrangement du dispositif de couplage magnétique 1 particulièrement compact. On peut en effet, voir sur la figure 2 que les première et deuxième bobines 12a, 12b, 12c, 22a, 22b, 22c... sont agencées selon une forme sphérique. Dans une telle configuration, les premières portions internes 13a des premières bobines 12a, 12b, 12c... et les deuxièmes portions internes, non référencées des deuxièmes bobines 22a, 22b, 22c... s'étendent selon un axe de ladite sphère, et les premières portions externes 13a des première bobines 12a, 12b, 12c... et des deuxièmes portions externes, non référencées, des deuxième bobines 22a, 22b, 22c... définissent la circonférence de ladite sphère. - extend, on their second portion 13b and advantageously, along a curved line, preferably in an arc of a circle, around the closed curved line. [0049] Thus the turns 13 of each of the first coils 12a, 12b, 12c... can have a "D" shape with the vertical part of the "D," corresponding to the first internal portion 13a, parallel to an axis of the closed curved line 30 (here at the axis of the circle), and the curved part of the D corresponding to the first exterior portion 13b of the turns 13. With such a configuration, a particularly optimized transfer is obtained with a arrangement of the particularly compact magnetic coupling device 1. We can in fact see in Figure 2 that the first and second coils 12a, 12b, 12c, 22a, 22b, 22c... are arranged in a spherical shape. In such a configuration, the first internal portions 13a of the first coils 12a, 12b, 12c... and the second internal portions, not referenced, of the second coils 22a, 22b, 22c... extend along an axis of said sphere, and the first external portions 13a of the first coils 12a, 12b, 12c... and the second external portions, not referenced, of the second coils 22a, 22b, 22c... define the circumference of said sphere.
[0050] Afin d'optimiser le transfert d'énergie, les premières bobines 12a, 12b, 12c..., comme les deuxièmes bobines 22a, 22b, 22c... peuvent être bobinées avec un fil de litz dont la configuration est adaptée aux conditions de transfert d'énergie électrique envisagées entre le premier et le deuxième circuit 2, 3 et notamment la fréquence de modulation de la tension utilisée dans le cadre du présent transfert. [0050] In order to optimize energy transfer, the first coils 12a, 12b, 12c..., like the second coils 22a, 22b, 22c... can be wound with a litz wire whose configuration is adapted to the electrical energy transfer conditions envisaged between the first and second circuits 2, 3 and in particular the voltage modulation frequency used in the context of this transfer.
[0051] Les deuxièmes modules individuels 21a, 21b, 21c... comprenant donc chacun un deuxième support de bobinage 24a, 24b, 24c et une deuxième bobine 22a, 22b, 22c..., pour les mêmes raisons que les premiers modules individuels lia, 11b, 11c... et pour optimiser le couplage magnétique entre les premières et deuxièmes bobines 12a, 12b, 12c, 22a, 22b, 22c..., présentent une forme similaire à celle des premiers modules individuels lia, 11b, lie.... [0051] The second individual modules 21a, 21b, 21c... therefore each comprising a second winding support 24a, 24b, 24c and a second coil 22a, 22b, 22c..., for the same reasons as the first individual modules lia, 11b, 11c... and to optimize the magnetic coupling between the first and second coils 12a, 12b, 12c, 22a, 22b, 22c..., have a shape similar to that of the first individual modules lia, 11b, lie ....
[0052] Ainsi et en particulier, dans le cadre du présent exemple de réalisation, les spires de chacune des deuxièmes bobines 22a, 22b, 22c... peuvent présenter une forme en « D » avec la partie verticale du « D, » correspondant à la portion interne, parallèle à un axe de la ligne courbe fermée 30 (ici à l'axe du cercle), et la partie courbe du D correspondant à la portion extérieure des spires 13. [0052] Thus and in particular, in the context of the present exemplary embodiment, the turns of each of the second coils 22a, 22b, 22c... can have a "D" shape with the vertical part of the "D," corresponding to the internal portion, parallel to an axis of the closed curved line 30 (here to the axis of the circle), and the curved part of the D corresponding to the external portion of the turns 13.
[0053] On notera que dans la cadre du présent exemple de réalisation, le premier ensemble 10 de premières bobines 12a, 12b, 12c... et le deuxième ensemble 20 de deuxièmes bobines 22a, 22b, 22c... sont agencés emboîtés l'un dans l'autre. De cette manière, selon une possibilité avantageuse compatible avec l'invention, le premier ensemble 10 de premières bobines 12a, 12b, 12c... forme un premier connecteur et le deuxième ensemble 20 de deuxièmes bobines 22a, 22b, 22c... forme un deuxième connecteur apte à être emboîté dans le premier connecteur. [0053] It will be noted that in the context of the present exemplary embodiment, the first set 10 of first coils 12a, 12b, 12c... and the second set 20 of second coils 22a, 22b, 22c... are arranged nested 'one in the other. In this way, according to an advantageous possibility compatible with the invention, the first set 10 of first coils 12a, 12b, 12c... forms a first connector and the second set 20 of second coils 22a, 22b, 22c... forms a second connector capable of being fitted into the first connector.
[0054] Il est donc envisageable, dans le cadre de l'invention et de cette possibilité compatible avec l'invention, qu'un dispositif de couplage magnétique soit fourni en deux parties. Selon cette possibilité, la première partie, comprenant le premier ensemble 10 de premières bobines 12a, 12b, 12c..., peut être disposé en un emplacement de recharge, tel qu'un entrepôt ou une zone de stationnement pour un véhicule à recharger, et le deuxième ensemble 20 de deuxième bobines 22a, 22b, 22c... peut équiper le véhicule à recharger. Dans une telle configuration, le premier ensemble 10 est connecté à un circuit de rechargement et le véhicule à recharger est un véhicule à propulsion électrique, tels qu'une voiture électrique, un drone aérien ou sous-marin, ou encore un aéronef. [0054] It is therefore possible, in the context of the invention and this possibility compatible with the invention, that a magnetic coupling device is supplied in two parts. According to this possibility, the first part, comprising the first set 10 of first coils 12a, 12b, 12c..., can be arranged in a charging location, such as a warehouse or a parking area for a vehicle to be recharged, and the second set 20 of second coils 22a, 22b, 22c... can equip the vehicle to be recharged. In such a configuration, the first assembly 10 is connected to a recharging circuit and the vehicle to be recharged is an electrically powered vehicle, such as an electric car, an aerial or underwater drone, or even an aircraft.
[0055] Ainsi, lors du stationnement d'un tel véhicule, le deuxième ensemble 20 peut être emboîté dans le premier ensemble 10 de manière à permettre un couplage magnétique entre les premières bobines 12a, 12b, 12c... et les deuxièmes bobines 22a, 22b, 22c... On notera que comme montré sur la figure 4, afin de faciliter un tel placement du deuxième ensemble 20 emboîté dans le premier ensemble 10, le premier ensemble 10 et/ou le deuxième ensemble 20 peut comprendre un système d'aide à l'alignement. Comme montré sur la figure 4, dans le cadre du présent exemple de réalisation, le système d'aide à l'alignement est fourni par une conformation de la première et de la deuxième embase 15, 25. En effet, la première et la deuxième embase 15, 25 comprennent toutes deux des butées d'alignement 154 et des ouvertures 153 destinées à coopérer avec les modules individuels 21a, 21b, 21c... de l'autre ensemble 20, 10. [0055] Thus, when parking such a vehicle, the second assembly 20 can be fitted into the first assembly 10 so as to allow magnetic coupling between the first coils 12a, 12b, 12c, etc. and the second coils 22a , 22b, 22c... It will be noted that as shown in Figure 4, in order to facilitate such placement of the second set 20 nested in the first set 10, the first set 10 and/or the second set 20 may comprise a system d helps with alignment. As shown in Figure 4, in the context of this exemplary embodiment, the alignment assistance system is provided by a conformation of the first and second base 15, 25. In fact, the first and second base 15, 25 both include alignment stops 154 and openings 153 intended to cooperate with the individual modules 21a, 21b, 21c... of the other assembly 20, 10.
[0056] Le présent dispositif de couplage magnétique 1 selon l'invention peut être fabriqué à partir d'un procédé de fabrication comprenant les étapes suivantes : The present magnetic coupling device 1 according to the invention can be manufactured using a manufacturing process comprising the following steps:
- fourniture d'un premier ensemble 10 de premières bobines 12a, 12b, 12c..., chaque première bobine 12a, 12b, 12c... étant fournie sous forme d'un module individuel présentant un axe de bobinage, - fourniture d'un deuxième ensemble 20 de deuxièmes bobines 22a, 22b,- supply of a first set 10 of first coils 12a, 12b, 12c..., each first coil 12a, 12b, 12c... being supplied in the form of an individual module having a winding axis, - supply of a second set 20 of second coils 22a, 22b,
22c..., chaque deuxième bobine 22a, 22b, 22c... étant fournie sous forme d'un module individuel présentant un axe de bobinage, 22c..., each second coil 22a, 22b, 22c... being supplied in the form of an individual module having a winding axis,
- agencement des premières et des deuxièmes bobines 12a, 12b, 12c, 22a, 22b, 22c... réparties le long d'une ligne fermée courbe 30 avec leurs axes de bobinage s'étendant selon des bissectrices de ladite ligne courbe fermée 30, deux premières bobines 12a, 12b, 12c... successives le long de la ligne courbe fermée 30 étant séparées l'une de l'autre par au moins une deuxième bobine 22a, 22b, 22c..., le premier ensemble 10 de premières bobines 12a, 12b, 12c... étant destiné à être relié au premier circuit 2, le deuxième ensemble 20 de deuxièmes bobines 22a, 22b, 22c... étant destiné à être relié au deuxième circuit 3. - arrangement of the first and second coils 12a, 12b, 12c, 22a, 22b, 22c... distributed along a closed curved line 30 with their winding axes extending along bisectors of said closed curved line 30, two first coils 12a, 12b, 12c... successive along the closed curved line 30 being separated from one another by at least one second coil 22a, 22b, 22c..., the first set 10 of first coils 12a, 12b, 12c... being intended to be connected to the first circuit 2, the second set 20 of second coils 22a, 22b, 22c... being intended to be connected to the second circuit 3.
[0057] On notera que, selon le présent exemple de réalisation, dans le cas où le premier et le deuxième ensemble 10, 20 forment respectivement un connecteur et un connecteur complémentaire, l'agencement peut se faire en trois étapes : [0057] It will be noted that, according to the present exemplary embodiment, in the case where the first and second sets 10, 20 respectively form a connector and a complementary connector, the arrangement can be done in three steps:
- agencement des premières bobines 12a, 12b, 12c... réparties le long d'une ligne fermée courbe 30 avec leurs axes de bobinage s'étendant selon des bissectrices de ladite ligne courbe fermée 30, deux premières bobines 12a, 12b, 12c... successives le long de la ligne courbe fermée 30 étant séparées l'une de l'autre par un espace destiné à recevoir au moins une deuxième bobine 22a, 22b, 22c..., lesdites premières bobines 12a, 12b, 12c... formant un premier ensemble 10 de premières bobines 12a, 12b, 12c..., - arrangement of the first coils 12a, 12b, 12c... distributed along a closed curved line 30 with their winding axes extending along bisectors of said closed curved line 30, two first coils 12a, 12b, 12c. .. successive along the closed curved line 30 being separated from each other by a space intended to receive at least one second coil 22a, 22b, 22c..., said first coils 12a, 12b, 12c.. forming a first set 10 of first coils 12a, 12b, 12c...,
- agencement des deuxièmes bobines 22a, 22b, 22c... réparties le long d'une ligne fermée courbe 30 avec leurs axes de bobinage s'étendant selon des bissectrices de ladite ligne courbe fermée 30, chaque deuxième bobine 22a, 22b, 22c... étant agencée le long de la ligne courbe fermée 30 de telle manière à pouvoir être accueillie dans un espace séparant deux premières bobines 12a, 12b, 12c..., lesdites deuxièmes bobines 22a, 22b, 22c... formant un deuxième ensemble 20 de deuxièmes bobines 22a, 22b, 22c..., - arrangement of second coils 22a, 22b, 22c... distributed along a closed curved line 30 with their winding axes extending along bisectors of said closed curved line 30, each second coil 22a, 22b, 22c. .. being arranged along the closed curved line 30 in such a way as to be accommodated in a space separating two first coils 12a, 12b, 12c..., said second coils 22a, 22b, 22c... forming a second set 20 second coils 22a, 22b, 22c...,
- connexion du premier et du deuxième ensemble à respectivement le premier et le deuxième circuit 2, 3 de manière à former le dispositif de couplage magnétique 1 connectant l'un à l'autre un premier et un deuxième circuit 2, 3. Bien entendu, si dans le mode de réalisation décrit ci-dessus, il est prévu une première embase sur laquelle sont montées les premières bobines, et une deuxième embases sur laquelle sont montées les deuxièmes bobines, il est également envisageable, sans que l'on sorte du cadre de l'invention, de prévoir deux ou plus premières embases et/ou deux ou plus de deuxièmes supportant respectivement les premières et les deuxièmes bobines sans que l'on sorte du cadre de l'invention. - connection of the first and the second set to respectively the first and the second circuit 2, 3 so as to form the magnetic coupling device 1 connecting a first and a second circuit 2, 3 to each other. Of course, if in the embodiment described above, a first base is provided on which the first coils are mounted, and a second base on which the second coils are mounted, it is also possible, without having to outside the scope of the invention, to provide two or more first bases and/or two or more second bases respectively supporting the first and second coils without departing from the scope of the invention.
Claims
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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US5463303A (en) * | 1993-11-02 | 1995-10-31 | Hughes Aircraft Company | Multilayer separate windings of inductive charge coupler for automobile battery charging transformer |
US20170330670A1 (en) * | 2016-05-13 | 2017-11-16 | Wally E. Rippel | Liquid cooled magnetic element |
EP3622544A1 (en) * | 2017-05-09 | 2020-03-18 | The University of Durham | Superconducting magnet |
-
2022
- 2022-04-20 EP EP22305579.9A patent/EP4266332A1/en active Pending
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Patent Citations (3)
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US5463303A (en) * | 1993-11-02 | 1995-10-31 | Hughes Aircraft Company | Multilayer separate windings of inductive charge coupler for automobile battery charging transformer |
US20170330670A1 (en) * | 2016-05-13 | 2017-11-16 | Wally E. Rippel | Liquid cooled magnetic element |
EP3622544A1 (en) * | 2017-05-09 | 2020-03-18 | The University of Durham | Superconducting magnet |
Non-Patent Citations (1)
Title |
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HASHIMOTO KAZUKI ET AL: "Equivalent circuit of interleaved air-core toroidal transformer derived from analogy with coupled transmission lines", vol. 17, no. 21, 10 November 2020 (2020-11-10), pages 20200262 - 20200262, XP055970382, Retrieved from the Internet <URL:https://www.researchgate.net/profile/Takashi-Hikihara/publication/347232268_Equivalent_circuit_of_interleaved_air-core_toroidal_transformer_derived_from_analogy_with_coupled_transmission_lines/links/617ff2fa3c987366c312294d/Equivalent-circuit-of-interleaved-air-core-toroidal-transformer-derived-from> [retrieved on 20221014], DOI: 10.1587/elex.17.20200262 * |
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