WO2023188784A1 - Battery holder - Google Patents
Battery holder Download PDFInfo
- Publication number
- WO2023188784A1 WO2023188784A1 PCT/JP2023/003046 JP2023003046W WO2023188784A1 WO 2023188784 A1 WO2023188784 A1 WO 2023188784A1 JP 2023003046 W JP2023003046 W JP 2023003046W WO 2023188784 A1 WO2023188784 A1 WO 2023188784A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- holder
- hard
- soft
- secondary battery
- battery
- Prior art date
Links
- 230000002093 peripheral effect Effects 0.000 claims abstract description 8
- 230000008878 coupling Effects 0.000 claims description 55
- 238000010168 coupling process Methods 0.000 claims description 55
- 238000005859 coupling reaction Methods 0.000 claims description 55
- 239000000463 material Substances 0.000 claims description 33
- 229920001971 elastomer Polymers 0.000 claims description 10
- 239000000806 elastomer Substances 0.000 claims description 8
- 229920005992 thermoplastic resin Polymers 0.000 claims description 5
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 4
- 229920006311 Urethane elastomer Polymers 0.000 claims description 4
- 229920000800 acrylic rubber Polymers 0.000 claims description 2
- 150000001336 alkenes Chemical class 0.000 claims description 2
- 150000001408 amides Chemical class 0.000 claims description 2
- 150000002148 esters Chemical class 0.000 claims description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 2
- 229920000058 polyacrylate Polymers 0.000 claims description 2
- 229920002379 silicone rubber Polymers 0.000 claims description 2
- 239000004945 silicone rubber Substances 0.000 claims description 2
- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 2
- 239000007779 soft material Substances 0.000 description 16
- 239000011151 fibre-reinforced plastic Substances 0.000 description 4
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 238000009864 tensile test Methods 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 1
- 229920006231 aramid fiber Polymers 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 239000004918 carbon fiber reinforced polymer Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 229910001416 lithium ion Inorganic materials 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920002577 polybenzoxazole Polymers 0.000 description 1
- 239000002990 reinforced plastic Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
- H01M50/207—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
- H01M50/213—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for cells having curved cross-section, e.g. round or elliptic
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/218—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material
- H01M50/22—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material of the casings or racks
- H01M50/227—Organic material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/233—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/289—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by spacing elements or positioning means within frames, racks or packs
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/289—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by spacing elements or positioning means within frames, racks or packs
- H01M50/291—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by spacing elements or positioning means within frames, racks or packs characterised by their shape
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/289—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by spacing elements or positioning means within frames, racks or packs
- H01M50/293—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by spacing elements or positioning means within frames, racks or packs characterised by the material
Definitions
- the present disclosure relates to a battery holder.
- Patent Document 1 discloses a battery holding device having a holder that holds a plurality of cylindrical secondary batteries.
- the holder is constructed by laminating a plurality of metal plates. Further, the holder holds the circumferential side of the secondary battery from the outside in the radial direction, and holds the plurality of secondary batteries in parallel.
- the outer diameter of the secondary battery has a design dimensional tolerance.
- the holder of Patent Document 1 is made of metal and has a structure in which the portion that contacts the peripheral side of the secondary battery does not deform. Therefore, if the outer diameter of the secondary battery is small within the dimensional tolerance, the holder of Patent Document 1 and the peripheral surface of the secondary battery may not come into close contact with each other, and the holder may not be able to properly hold the secondary battery. be.
- the present disclosure has been made in view of the above, and an object of the present disclosure is to improve adhesion with a secondary battery in a battery holder.
- the battery holder of the present disclosure includes a first holder member and a second holder member that sandwich the cylindrical secondary battery from the outside in the radial direction and are coupled to each other, and the first holder member and the second holder member are coupled to each other.
- the holder member and the second holder member each contact a circumferential surface of the secondary battery and include a deformable first member, and a first member that is disposed radially outward of the secondary battery from the first member, and and a second member that is harder than the first member.
- FIG. 1 is a perspective view of a battery pack to which a battery holder according to a first embodiment is applied.
- FIG. 2 is an exploded perspective view of the battery pack.
- FIG. 3 is a side view of the first holder member.
- FIG. 4 is a side view of the second holder member.
- FIG. 5 is a side view showing a state in which the first holder member, the second holder member, and the third holder member are combined.
- FIG. 6 is a side view of the first holder member in the battery holder according to the second embodiment.
- FIG. 7 is a sectional view of the first holder member in the battery holder according to the third embodiment.
- FIG. 1 is a perspective view of a battery pack to which a battery holder according to a first embodiment is applied.
- FIG. 2 is an exploded perspective view of the battery pack.
- the battery pack 1 can be applied as a power source to electronic devices, electric vehicles, power tools, and the like.
- the battery pack 1 includes an outer case 10 and a battery unit 20, as shown in FIG.
- the exterior case 10 is box-shaped and houses the battery unit 20.
- the exterior case 10 has a first case part 11 and a second case part 12.
- the battery unit 20 includes a plurality of secondary batteries 30, a lead plate 40, a battery holder 50, and a plurality of coupling members 60.
- the coupling member 60 is, for example, a screw.
- the secondary battery 30 is, for example, a lithium ion battery.
- the secondary battery 30 has a cylindrical shape.
- the plurality of secondary batteries 30 are arranged in parallel. Further, the plurality of secondary batteries 30 are arranged in such a manner that the positive electrode terminal 31 on one end face of both end faces and the negative electrode terminal 32 on the other end face have a predetermined orientation. It is being It goes without saying that the arrangement of the plurality of secondary batteries 30 is not limited to this arrangement.
- the lead plate 40 is electrically connected to the terminal of the secondary battery 30.
- the battery pack 1 has a plurality of lead plates 40, and each of the plurality of lead plates 40 connects the secondary battery 30 so that the plurality of secondary batteries 30 are electrically connected in series or in parallel. It is electrically connected to a positive terminal 31 and a negative terminal 32 of.
- the battery holder 50 holds the secondary battery 30.
- the battery holder 50 includes a first holder member 51, a second holder member 52, and a third holder member 53.
- the first holder member 51 and the second holder member 52 hold the plurality of secondary batteries 30 by sandwiching the plurality of secondary batteries 30 from the outside in the radial direction of the secondary batteries 30.
- FIG. 3 is a side view of the first holder member 51.
- the first holder member 51 includes a first soft part 51a as a first member, a first hard part 51b as a second member, and a first coupling part 51c.
- the plurality of first soft parts 51a each have an arcuate cross section with a substantially constant wall thickness, and are arranged in parallel.
- the first soft portion 51a is deformable.
- the first soft portion 51a has a soft groove Sf as a first groove in which the secondary battery 30 is placed.
- the soft groove Sf contacts the peripheral side surface of the secondary battery 30. Specifically, the soft groove Sf contacts the peripheral side surface of the secondary battery 30 over the entire length of the secondary battery 30 in the axial direction. This improves battery retention. Note that, in the axial direction of the secondary battery 30, the soft groove Sf may be in contact with a part of the circumferential side of the secondary battery 30.
- the first soft part 51a is made of a soft material as a deformable first material. Thereby, the adhesion between the first soft portion 51a and the secondary battery 30 can be improved. Moreover, the soft material is a material that can conduct heat. Note that the soft material may be an elastically deformable material.
- the Young's modulus of the soft material is 100 MPa or less.
- the soft material may be any one of silicone rubber, acrylic rubber, urethane rubber, styrene-butadiene rubber, olefin elastomer, urethane elastomer, styrene elastomer, ester elastomer, and amide elastomer, or any one of these materials. It is a material containing at least one selected from the following materials. Note that it goes without saying that the Young's modulus of the soft material is 100 MPa or less, and that the soft material is not limited to these materials.
- the first soft portion 51a may be formed of one of the above-mentioned soft materials mixed with a material having high thermal conductivity such as a metal filler. According to this, the first soft part 51a has improved heat conduction performance and can more easily release heat generated from the secondary battery 30 to the outside than when the first soft part 51a is formed only of the above-mentioned soft material.
- the "Young's modulus" of a soft material can be determined by a general measurement method.
- the soft material is a resin material
- it is determined according to the resin material tensile test standard of JIS K7161 (ISO 527).
- the soft material is a rubber material
- rubber material tensile test standards such as JIS K6250 (ISO 23529), JIS K6251 (ISO 37), and JIS K6272 (ISO 5893).
- the outer diameter of the secondary battery 30 has a design dimensional tolerance and has a predetermined range. Based on this predetermined range of the outer diameter of the secondary battery 30, the inner diameter of the soft groove Sf is determined to be equal to or less than the minimum value of the outer diameter of the secondary battery 30. Thereby, the adhesion between the first soft portion 51a and the secondary battery 30 can be reliably improved.
- the inner diameter of the soft groove Sf is a predetermined first percentage (e.g., 20%) smaller than the minimum value of the outer diameter of the secondary battery 30 (e.g., 80% of the minimum value of the outer diameter of the secondary battery 30). ) or more.
- the first ratio is calculated, for example, based on the stress generated in the first soft part 51a and the first hard part 51b when the first holder member 51 and the second holder member 52 hold the secondary battery 30. Thereby, damage to the first holder member 51 can be prevented.
- the inner diameters of the soft grooves Sf of the plurality of first soft parts 51a are equal to each other.
- first hard parts 51b There are a plurality of first hard parts 51b (for example, five). Each of the plurality of first hard parts 51b has an arcuate cross-section and a substantially constant wall thickness.
- the first hard part 51b is harder than the first soft part 51a.
- the first hard part 51b is arranged radially outward of the secondary battery 30 from the first soft part 51a.
- the first hard part 51b has a hard groove Sh as a second groove in which the first soft part 51a is arranged.
- the plurality of first hard parts 51b are arranged in parallel.
- the ends of two adjacent first hard parts 51b in the parallel direction are integrally formed, so that the plurality of first hard parts 51b are integrated.
- the ends of the two first hard parts 51b adjacent to each other in the parallel direction are constituted by a first hard end surface Sk1.
- the outer ends in the parallel direction of the first hard parts 51b located at both ends in the parallel direction are constituted by second hard end surfaces Sk2.
- the first hard end surface Sk1 and the second hard end surface Sk2 are located on the same plane. Further, the first soft portion 51a is not arranged on the first hard end surface Sk1 and the second hard end surface Sk2.
- the first hard part 51b is made of a hard material as a second material.
- the hard material is harder than the soft material described above.
- a hard material is a material that has relatively high rigidity and is relatively difficult to deform. Thereby, even when the battery holder 50 holds the secondary battery 30, deformation of the battery holder 50 can be suppressed.
- the hard material is a material that can conduct heat.
- the Young's modulus of the hard material is 700 MPa or more.
- the hard material is a thermoplastic resin. Thereby, deformation of the battery holder 50 is reliably suppressed. It goes without saying that the Young's modulus of the hard material is not limited to 700 MPa or more, and that the hard material is not limited to thermoplastic resin. Note that the "Young's modulus" of a hard material is determined in the same manner as the "Young's modulus" of a soft material.
- the first hard part 51b may be formed of a thermoplastic resin mixed with other materials.
- other materials include glass fiber reinforced plastic, carbon fiber reinforced plastic, long glass fiber mat reinforced thermoplastic plastic, boron fiber reinforced plastic, aramid fiber reinforced plastic, Kepler fiber reinforced plastic, Daimani fiber reinforced plastic, and Zylon reinforced plastic. , wood/plastic composite materials, etc. According to this, the first hard part 51b has improved impact resistance than when it is formed only of thermoplastic resin, and it becomes easier to suppress the impact when the battery pack 1 is dropped.
- the inner diameter of the hard groove Sh is set to be equal to or larger than the maximum value of the outer diameter of the secondary battery 30.
- the inner diameter of the hard groove Sh is a predetermined second percentage (for example, 20%) larger than the maximum outer diameter of the secondary battery 30 (for example, 120% of the maximum diameter of the secondary battery 30). It is defined below.
- the second ratio is calculated, for example, based on the stress generated in the first soft part 51a and the first hard part 51b when the first holder member 51 and the second holder member 52 hold the secondary battery 30. Thereby, damage to the first holder member 51 can be prevented.
- the inner diameters of the hard grooves Sh of the plurality of first hard parts 51b are equal to each other.
- the first coupling portion 51c is a portion that is coupled to the second holder member 52 by the coupling member 60.
- the first coupling portions 51c are located on both sides of the plurality of first hard portions 51b in the parallel direction, and are integral with the first hard portions 51b.
- the first coupling portion 51c has a cylindrical shape with both ends open.
- the first contact end surface St1 which is the end surface of the first coupling portion 51c that contacts the second holder member 52, is located on the same plane as the second hard end surface Sk2.
- the third holder member 53 is formed similarly to the first holder member 51, and includes a plurality of third soft parts 53a, a plurality of third hard parts 53b, and a plurality of third hard parts 53b, as shown in FIG. A third coupling portion 53c is provided.
- the third soft part 53a and the third hard part 53b correspond to the first soft part 51a and the first hard part 51b of the first holder member 51, respectively.
- the third hard portion 53b has a seventh hard end surface Sk7 and an eighth hard end surface Sk8.
- the seventh hard end surface Sk7 and the eighth hard end surface Sk8 correspond to the first hard end surface Sk1 and the second hard end surface Sk2 of the first hard portion 51b.
- the third coupling portion 53c corresponds to the first coupling portion 51c of the first holder member 51.
- the third coupling portion 53c has a fourth contact end surface St4 corresponding to the first contact end surface St1. Note that the number of the third soft part 53a, the third hard part 53b, and the third joint part 53c may be different from the number of the first soft part 51a, the first hard part 51b, and the first joint part 51c.
- the third holder member 53 sandwiches the secondary battery 30 with the second holder member 52 from the radially outer side of the secondary battery 30 on the opposite side with the second holder member 52 in between.
- FIG. 4 is a side view of the second holder member.
- the second holder member 52 includes a second soft part 52a, a second hard part 52b, and a second coupling part 52c.
- the second soft portion 52a has a soft groove Sf and is made of a soft material.
- the plurality of second soft parts 52a are divided into two groups.
- the second soft parts 52a of the first set will be described with a suffix "1" added to the reference numerals
- the second soft parts 52a of the second set will be described with the suffix "2" added to the numbers. Note that when the two groups are to be explained without distinguishing them, the explanation will be made without adding subscripts.
- the soft groove Sf of the second soft part 52a1 of the first set and the soft groove Sf of the second soft part 52a2 of the second set face opposite to each other.
- the first set of second soft parts 52a1 are arranged in parallel and sandwich the first soft part 51a of the first holder member 51 and the secondary battery 30 from the radial outside of the secondary battery 30.
- the soft groove Sf of the second soft part 52a1 of the first set faces the soft groove Sf of the first soft part 51a.
- the second set of second soft parts 52a2 are arranged in parallel and sandwich the secondary battery 30 from the third soft part 53a of the third holder member 53 and the secondary battery 30 from the radial outside.
- the soft groove Sf of the second soft part 52a2 of the second set faces the soft groove Sf of the third soft part 53a.
- the second hard part 52b has a hard groove Sh and is made of a hard material.
- the plurality of second hard parts 52b are divided into two groups.
- the second hard portions 52b of the first set will be described with a suffix “1” added to the reference numerals
- the second hard portions 52b of the second set will be described with the suffix “2” added to the numerals. Note that when the two groups are to be explained without distinguishing them, the explanation will be made without adding subscripts.
- the hard groove Sh of the second hard part 52b1 of the first set and the hard groove Sh of the second hard part 52b2 of the second set face opposite to each other.
- the first set of second hard parts 52b1 are arranged in parallel.
- the first set of second soft parts 52a1 are arranged in the hard grooves Sh of the first set of second hard parts 52b1.
- the second hard part 52b1 of the first set is integrally formed like the first hard part 51b described above.
- the second hard portion 52b1 of the first set has a third hard end surface Sk3 and a fourth hard end surface Sk4 that contact the first hard end surface Sk1 and the second hard end surface Sk2 of the first hard portion 51b.
- the first set of second soft portions 52a1 are not arranged on the third hard end surface Sk3 and the fourth hard end surface Sk4.
- the second hard parts 52b2 of the second set are arranged in parallel.
- the second soft portion 52a2 of the second set is arranged in the hard groove Sh of the second hard portion 52b2 of the second set.
- the second hard part 52b2 of the second set is integrally formed like the first hard part 51b described above.
- the second hard portion 52b2 of the second set has a fifth hard end surface Sk5 and a sixth hard end surface Sk6 that contact the seventh hard end surface Sk7 and the eighth hard end surface Sk8 of the third hard portion 53b.
- the second set of second soft portions 52a2 is not arranged on the fifth hard end surface Sk5 and the sixth hard end surface Sk6.
- the first set of second hard parts 52b1 and the second set of second hard parts 52b2 are integrally formed.
- second coupling portions 52c There are a plurality of second coupling portions 52c (for example, eight), and the second coupling portions 52c have a cylindrical shape and have a screw hole for coupling with the coupling member 60, which is a screw.
- the second coupling portion 52c is divided into two groups.
- the second coupling portions 52c of the first set will be described with a suffix “1” attached to the reference numerals
- the second coupling portions 52c of the second set will be explained with the suffix “2” attached to the reference numerals. Note that when the two groups are to be explained without distinguishing them, the explanation will be made without adding subscripts.
- the second coupling portion 52c1 of the first set is coupled to the first coupling portion 51c of the first holder member 51 by the coupling member 60.
- the second coupling portion 52c1 of the first set has a second contact end surface St2 that contacts the first contact end surface St1 of the first coupling portion 51c.
- the second coupling portion 52c2 of the second set is coupled to the third coupling portion 53c of the third holder member 53 by the coupling member 60.
- the second coupling portion 52c2 of the second set has a third contact end surface St3 that contacts the fourth contact end surface St4 of the third coupling portion 53c.
- FIG. 5 is a side view showing a state in which the first holder member, the second holder member, and the third holder member are combined.
- the first contact end surface St1 of the first coupling portion 51c and the second contact end surface St2 of the second coupling portion 52c1 of the first set are in contact.
- the first hard end surface Sk1 and the second hard end surface Sk2 of the first hard part 51b and the third hard end surface Sk3 and the fourth hard end surface Sk4 of the second hard part 52b1 of the first set are the same as those of the secondary battery 30. They are in contact on the outside in the radial direction.
- first contact end surface St1 and the second contact end surface St2 are in direct contact without interposing the first soft portion 51a.
- the first hard end surface Sk1, the second hard end surface Sk2, the third hard end surface Sk3, and the fourth hard end surface Sk4 are in direct contact without interposing the first soft portion 51a. Therefore, the position of the first holder member 51 relative to the second holder member 52 can be stabilized. Thereby, the amount of deformation of each of the first soft portion 51a and the first set of second soft portions 52a1 that sandwich the secondary battery 30 can be stabilized at a desired amount of deformation.
- the third contact end surface St3 of the second coupling portion 52c of the second set and the fourth contact end surface St4 of the third coupling portion 53c are in contact.
- the fifth hard end surface Sk5 and the sixth hard end surface Sk6 of the second hard portion 52b of the second set, and the seventh hard end surface Sk7 and the eighth hard end surface Sk8 of the third hard portion 53b are the same as those of the secondary battery 30. They are in contact on the outside in the radial direction.
- the third contact end surface St3 and the fourth contact end surface St4 are in direct contact without interposing the first soft portion 51a. Further, the fifth hard end surface Sk5, the sixth hard end surface Sk6, the seventh hard end surface Sk7, and the eighth hard end surface Sk8 are in direct contact without interposing the first soft portion 51a. Therefore, the position of the third holder member 53 with respect to the second holder member 52 can be stabilized. Thereby, the amount of deformation of each of the third soft portion 53a and the second set of second soft portions 52a2 that sandwich the secondary battery 30 can be stabilized at a desired amount of deformation.
- the first soft part 51a, the second soft part 52a, and the third soft part 53a are in close contact with the peripheral side surface of the secondary battery 30. Therefore, the heat of the secondary battery 30 is efficiently transferred to the first soft part 51a, the second soft part 52a, and the third soft part 53a.
- the heat of the secondary battery 30 is transferred from the first soft part 51a, the second soft part 52a, and the third soft part 53a to the first hard part 51b, the second hard part 52b, and the third hard part 53b, and the heat is transferred to the battery holder 50. released to the outside. Therefore, the heat dissipation of the secondary battery 30 can be improved.
- the first soft part 51a, the second soft part 52a, and the third soft part 53a are made of a deformable soft material. Therefore, even if the battery pack 1 were to fall, the impact acting on the battery holder 50 and therefore the secondary battery 30 is suppressed by the first soft part 51a, the second soft part 52a, and the third soft part 53a. Therefore, the impact resistance of the battery holder 50 can be improved.
- the first soft part 51a, the second soft part 52a, and the third soft part 53a can suppress the vibration of the secondary battery 30. . Therefore, the vibration resistance of the battery holder 50 can be improved.
- FIG. 6 is a side view of the first holder member in the battery holder according to the second embodiment.
- the soft grooves Sf each have the same inner diameter.
- the farther the first soft parts 151a are from the first coupling part 51c in the parallel direction the smaller the inner diameter of the soft groove Sf. .
- the first soft parts 151a at both ends in the parallel direction are closest to the first coupling part 51c. Then, in this order, the first soft parts 151a at both ends in the parallel direction, the first soft parts 151a adjacent to the first soft parts 151a at both ends in the parallel direction, and the first soft part 151a at the center in the parallel direction, It is separated from the first coupling portion 51c. Therefore, the inner diameter of the soft groove Sf in the first soft part 151a at both ends in the parallel direction is r3, and the inner diameter of the soft groove Sf in the first soft part 151a adjacent to the first soft part 151a at both ends in the parallel direction is r2. , and when the inner diameter of the soft groove Sf of the first soft portion 151a located at the center in the parallel direction is r1, r3, r2, and r1 are smaller in this order.
- the inner diameter of the soft groove Sf may be made smaller as the second soft part 52a and the third soft part 53a are further away from the second joint part 52c and the third joint part 53c.
- FIG. 7 is a cross-sectional view of the first holder member in the battery holder according to the third embodiment. Note that in the first holder member 251 of FIG. 7, illustration of the first soft portion 51a is omitted.
- the first holder member 251 of the third embodiment has two of the plurality of hard grooves Sh at both ends in the parallel direction. With respect to the straight line L connecting the ends, the ends of the plurality of hard grooves Sh other than the two ends are located on the opposite side to the bottoms B of the plurality of hard grooves Sh.
- the two ends of the plurality of hard grooves Sh at both ends in the parallel direction are points P1 and P2 at the end of the second hard end surface Sk2, and the straight line L is between the points P1 and P2. It is a straight line connecting these.
- the ends of the plurality of hard grooves Sh other than the two ends of the plurality of hard grooves Sh at both ends in the parallel direction are points Q1, Q2, Q3, Q4, Q5, Q6, Q7 at the end of the first hard end surface Sk1. , Q8, and is located on the side opposite to the bottoms B of the plurality of hard grooves Sh with respect to the straight line L.
- the pressing force on the secondary battery 30 generated by the bonding is reduced. Therefore, as described above, the hard groove Sh on the inside in the parallel direction is closer to the second holder member 52 than the hard grooves Sh on both ends in the parallel direction, so that the pressing force against the secondary battery 30 on the inside in the parallel direction is reduced. can be suppressed. Therefore, the adhesion with the secondary battery 30 can be improved.
- the hard groove Sh may be arranged so that the end of the hard groove Sh that is further away from the first coupling portion 51c in the parallel direction is further away from the straight line L.
- lines connecting the ends of the plurality of hard grooves Sh from one side to the other in the parallel direction, that is, points P1, Q1, Q2, Q3, Q4, Q5, Q6, Q7, Q8 , P2 in this order has a substantially circular arc shape that protrudes to the side opposite to the bottom B of the hard groove Sh.
- a plurality of third hard parts 53b at both ends in the parallel direction are With respect to the straight line connecting the two ends of the hard groove Sh, the ends of the hard grooves Sh other than those two ends may be located on the side opposite to the bottoms B of the hard grooves Sh.
- the two ends of the plurality of hard grooves Sh at both ends in the parallel direction are at the ends of the eighth hard end surface Sk8 in cross-sectional view.
- the ends of the plurality of third hard parts 53b other than the two ends of the plurality of third hard parts 53b at both ends in the parallel direction are located at the end of the seventh hard end surface Sk7 in cross-sectional view.
- the first holder member 51 and the second holder member 52 may be coupled by a snap fit.
- the battery pack 1 does not have the coupling member 60, and the first coupling part 51c and the second coupling part 52c are each formed by a hook constituting a snap fit, and a convex part and a concave part on which the hook is caught. be done.
- the second holder member 52 and the third holder member 53 may also be connected by snap fit.
- the battery holder 50 does not need to have the third holder member 53.
- the second holder member 52 includes a first set of second soft parts 52a1, a first set of second hard parts 52b1, and a first set of second coupling parts 52c1.
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Abstract
Description
本開示は、電池ホルダに関する。 The present disclosure relates to a battery holder.
特許文献1には、円筒型の複数の二次電池を保持するホルダを有する電池保持装置が開示されている。ホルダは、金属板を複数枚積層することで構成されている。また、ホルダは、二次電池の周側面を径方向外側から挟持し、複数の二次電池を並列に保持している。
円筒型の二次電池において、二次電池の外径は、設計上の寸法公差を有している。一方、特許文献1のホルダは、金属製であり、二次電池の周側面と接触する部位が変形しない構造である。よって、二次電池の外径が寸法公差内で小さい場合、特許文献1のホルダと二次電池の周側面とが密着せず、ホルダが二次電池を適切に保持することができない可能性がある。
In a cylindrical secondary battery, the outer diameter of the secondary battery has a design dimensional tolerance. On the other hand, the holder of
本開示は、上記に鑑みてなされたものであって、電池ホルダにおいて、二次電池との密着性を向上させることを目的とする。 The present disclosure has been made in view of the above, and an object of the present disclosure is to improve adhesion with a secondary battery in a battery holder.
本開示の電池ホルダは、円筒型の二次電池の径方向外側から前記二次電池を挟持しており、互いに結合している第1ホルダ部材および第2ホルダ部材と、を備え、前記第1ホルダ部材および前記第2ホルダ部材は、それぞれ、前記二次電池の周側面と接触し、変形可能な第1部材と、前記第1部材より前記二次電池の径方向外側に配置され、前記第1部材より硬質の第2部材と、を有している。 The battery holder of the present disclosure includes a first holder member and a second holder member that sandwich the cylindrical secondary battery from the outside in the radial direction and are coupled to each other, and the first holder member and the second holder member are coupled to each other. The holder member and the second holder member each contact a circumferential surface of the secondary battery and include a deformable first member, and a first member that is disposed radially outward of the secondary battery from the first member, and and a second member that is harder than the first member.
本開示によれば、電池ホルダにおいて、二次電池との密着性を向上させることができる。 According to the present disclosure, it is possible to improve the adhesion with the secondary battery in the battery holder.
以下に、実施の形態を図面に基づいて詳細に説明する。なお、この実施の形態により本開示が限定されるものではない。各実施の形態は例示であり、異なる実施の形態で示した構成の部分的な置換又は組み合わせが可能であることは言うまでもない。第2実施形態以降では第1実施形態と共通の事柄についての記述を省略し、異なる点についてのみ説明する。特に、同様の構成による同様の作用効果については実施形態毎には逐次言及しない。 Hereinafter, embodiments will be described in detail based on the drawings. Note that the present disclosure is not limited to this embodiment. It goes without saying that each embodiment is an example, and that parts of the configurations shown in different embodiments can be replaced or combined. In the second embodiment and subsequent embodiments, descriptions of common matters with the first embodiment will be omitted, and only different points will be explained. In particular, similar effects due to similar configurations will not be mentioned for each embodiment.
<第1実施形態>
図1は、第1実施形態に係る電池ホルダが適用される電池パックの斜視図である。図2は、電池パックの分解斜視図である。
<First embodiment>
FIG. 1 is a perspective view of a battery pack to which a battery holder according to a first embodiment is applied. FIG. 2 is an exploded perspective view of the battery pack.
電池パック1は、電子機器、電動車両および電動工具などに電源として適用可能である。電池パック1は、図1に示すように、外装ケース10、および、電池ユニット20を備えている。
The
外装ケース10は、箱状であり、電池ユニット20を収容する。外装ケース10は、第1ケース部11および第2ケース部12を有している。電池ユニット20は、図2に示すように、複数の二次電池30、リード板40、電池ホルダ50、複数の結合部材60を備えている。結合部材60は、例えばネジである。
The
二次電池30は、例えばリチウムイオン電池である。二次電池30は円筒型である。複数の二次電池30は、並列に配置されている。また、複数の二次電池30は、両端面のうち一方の端面にある正極端子31の向きと他方の端面にある負極端子32の向きとが予め定められている所定の向きとなるように並べられている。なお、複数の二次電池30の並びがこの並びに限定されないことは言うまでもない。
The
リード板40は、二次電池30の端子に電気的に接続されている。具体的には、電池パック1は、複数のリード板40を有し、複数の二次電池30が電気的に直列または並列に接続されるように、複数のリード板40それぞれが二次電池30の正極端子31および負極端子32に電気的に接続されている。
The
電池ホルダ50は、二次電池30を保持する。電池ホルダ50は、第1ホルダ部材51、第2ホルダ部材52、および、第3ホルダ部材53を備えている。第1ホルダ部材51および第2ホルダ部材52は、二次電池30の径方向外側から複数の二次電池30を挟持することで、複数の二次電池30を保持する。
The
図3は、第1ホルダ部材51の側面図である。第1ホルダ部材51は、第1部材としての第1軟質部51a、第2部材としての第1硬質部51b、および、第1結合部51cを備えている。
FIG. 3 is a side view of the
第1軟質部51aは、複数(例えば5個)ある。複数の第1軟質部51aは、それぞれ、肉厚がほぼ一定である断面円弧状であり、並列に配置されている。第1軟質部51aは、変形可能である。第1軟質部51aは、内側に二次電池30が配置される第1の溝としての軟質溝Sfを有している。
There are a plurality of first
軟質溝Sfは、二次電池30の周側面と接触する。具体的には、軟質溝Sfは、二次電池30の軸線方向の全長にわたって、二次電池30の周側面と接触する。これにより、電池保持性が向上する。なお、二次電池30の軸線方向において、軟質溝Sfは二次電池30の周側面の一部と接触してもよい。
The soft groove Sf contacts the peripheral side surface of the
第1軟質部51aは、変形可能な第1材料としての軟質材で形成されている。これにより、第1軟質部51aと二次電池30との密着性を向上させることができる。また、軟質材は、熱伝導可能な材料である。なお、軟質材は、弾性変形可能な材料でもよい。
The first
軟質材のヤング率は、100MPa以下である。また、軟質材は、シリコーンゴム、アクリルゴム、ウレタンゴム、スチレンブタジエンラバー、オレフィン系エラストマー、ウレタン系エラストマー、スチレン系エラストマー、エステル系エラストマー、および、アミド系エラストマーの何れか1つの材料、または、これらの材料から選ばれる少なくとも1つを含む材料である。なお、軟質材のヤング率が100MPa以下であること、および、軟質材がこれらの材料に限定されないことは言うまでもない。 The Young's modulus of the soft material is 100 MPa or less. The soft material may be any one of silicone rubber, acrylic rubber, urethane rubber, styrene-butadiene rubber, olefin elastomer, urethane elastomer, styrene elastomer, ester elastomer, and amide elastomer, or any one of these materials. It is a material containing at least one selected from the following materials. Note that it goes without saying that the Young's modulus of the soft material is 100 MPa or less, and that the soft material is not limited to these materials.
第1軟質部51aは、上記の軟質材のいずれかに金属フィラーなどの熱伝導率が高い材料を混合させたもので形成されていても良い。これによれば、第1軟質部51aは、上記の軟質材のみで形成される場合よりも、熱伝導性能が向上し、二次電池30から生じる熱を外部へ放出しやすくなる。
The first
なお、軟質材の「ヤング率」は、一般的な測定方法によって求めることができる。例えば、軟質材が樹脂材料である場合、JIS K7161(ISO 527)の樹脂材料引張試験規格に準じて求められる。また、軟質材がゴム材料である場合、JIS K6250(ISO 23529)、JIS K6251(ISO 37)、および、JIS K6272(ISO 5893)などのゴム材料引張試験規格に準じて求められる。 Note that the "Young's modulus" of a soft material can be determined by a general measurement method. For example, when the soft material is a resin material, it is determined according to the resin material tensile test standard of JIS K7161 (ISO 527). Further, when the soft material is a rubber material, it is determined according to rubber material tensile test standards such as JIS K6250 (ISO 23529), JIS K6251 (ISO 37), and JIS K6272 (ISO 5893).
また、二次電池30の外径は、設計上の寸法公差を有しており、予め定められている範囲を有している。この予め定められている二次電池30の外径の範囲に基づいて、軟質溝Sfの内径は、二次電池30の外径の最小値以下となるように定められている。これにより、第1軟質部51aと二次電池30との密着性を確実に向上させることができる。
Further, the outer diameter of the
さらに、軟質溝Sfの内径は、二次電池30の外径の最小値より予め定められている第1割合(例えば20%)小さい値(例えば二次電池30の外径の最小値の80%)以上となるように定められている。第1割合は、例えば、第1ホルダ部材51および第2ホルダ部材52が二次電池30を保持したときに、第1軟質部51aおよび第1硬質部51bに生じる応力に基づいて算出される。これにより、第1ホルダ部材51の破損を防止することができる。複数の第1軟質部51aの軟質溝Sfの内径は、互いに等しい。
Furthermore, the inner diameter of the soft groove Sf is a predetermined first percentage (e.g., 20%) smaller than the minimum value of the outer diameter of the secondary battery 30 (e.g., 80% of the minimum value of the outer diameter of the
第1硬質部51bは、複数(例えば5個)ある。複数の第1硬質部51bは、それぞれ、肉厚がほぼ一定である断面円弧状である。第1硬質部51bは、第1軟質部51aより硬質である。第1硬質部51bは、第1軟質部51aより二次電池30の径方向外側に配置されている。第1硬質部51bは、内側に第1軟質部51aが配置される第2の溝としての硬質溝Shを有している。
There are a plurality of first
複数の第1硬質部51bは、並列に配置されている。互いに隣り合う2つの第1硬質部51bの並列方向の端部同士が一体に形成されることで、複数の第1硬質部51bは一体となっている。また、互いに隣り合う2つの第1硬質部51bの並列方向の端は、第1硬質端面Sk1で構成されている。なお、複数の第1硬質部51bのうち並列方向両端にある第1硬質部51bにおける並列方向外側の端は、第2硬質端面Sk2で構成されている。
The plurality of first
第1硬質端面Sk1および第2硬質端面Sk2は、同一平面に位置する。また、第1硬質端面Sk1および第2硬質端面Sk2には、第1軟質部51aは配置されていない。
The first hard end surface Sk1 and the second hard end surface Sk2 are located on the same plane. Further, the first
第1硬質部51bは、第2材料としての硬質材で形成されている。硬質材は、上記の軟質材より硬質である。硬質材は、比較的高い剛性を有しており、比較的変形しにくい材料である。これにより、電池ホルダ50が二次電池30を保持した場合においても、電池ホルダ50の変形を抑制することができる。また、硬質材は、熱伝導可能な材料である。
The first
硬質材のヤング率は、700MPa以上である。硬質材は、熱可塑性樹脂である。これにより、電池ホルダ50が変形することが確実に抑制される。なお、硬質材のヤング率が700MPa以上に限定されないこと、および、硬質材が熱可塑性樹脂に限定されないことは言うまでもない。なお、硬質材の「ヤング率」は、軟質材の「ヤング率」と同様に求められる。
The Young's modulus of the hard material is 700 MPa or more. The hard material is a thermoplastic resin. Thereby, deformation of the
第1硬質部51bは、熱可塑性樹脂に他の材料を混合させたもので形成されていても良い。他の材料とは、例えば、ガラス繊維強化プラスチック、炭素繊維強化プラスチック、ガラス長繊維マット強化熱可塑性プラスチック、ボロン繊維強化プラスチック、アラミド繊維強化プラスチック、ケプラー繊維強化プラスチック、ダイマーニ繊維強化プラスチック、ザイロン強化プラスチック、木材・プラスチック複合材などである。これによれば、第1硬質部51bは、熱可塑性樹脂のみで形成される場合よりも、耐衝撃性能が向上し、電池パック1落下時の衝撃を抑制しやすくなる。
The first
また、予め定められている上記の二次電池30の外径の範囲に基づいて、硬質溝Shの内径は、二次電池30の外径の最大値以上に定められている。これにより、第1硬質部51bは、第1軟質部51aを介して二次電池30を適切に保持することができる。
Furthermore, based on the predetermined range of the outer diameter of the
さらに、硬質溝Shの内径は、二次電池30の外径の最大値より予め定められている第2割合(例えば20%)大きい値(例えば二次電池30の直径の最大値の120%)以下に定められている。第2割合は、例えば、第1ホルダ部材51および第2ホルダ部材52が二次電池30を保持したときに、第1軟質部51aおよび第1硬質部51bに生じる応力に基づいて算出される。これにより、第1ホルダ部材51の破損を防止することができる。複数の第1硬質部51bの硬質溝Shの内径は、互いに等しい。
Further, the inner diameter of the hard groove Sh is a predetermined second percentage (for example, 20%) larger than the maximum outer diameter of the secondary battery 30 (for example, 120% of the maximum diameter of the secondary battery 30). It is defined below. The second ratio is calculated, for example, based on the stress generated in the first
第1結合部51cは、結合部材60によって第2ホルダ部材52と結合する部位である。第1結合部51cは、複数(例えば4個)ある。第1結合部51cは、複数の第1硬質部51bを挟んで並列方向両側にあり、第1硬質部51bと一体である。第1結合部51cは、両端を開口する筒状である。第2ホルダ部材52と接触する第1結合部51cの端面である第1接触端面St1は、第2硬質端面Sk2と同一平面上に位置する。
The
第3ホルダ部材53は、第1ホルダ部材51と同様に形成されており、後に説明する図5に示すように、複数の第3軟質部53a、複数の第3硬質部53b、および、複数の第3結合部53cを備えている。第3軟質部53aおよび第3硬質部53bは、それぞれ、第1ホルダ部材51の第1軟質部51aおよび第1硬質部51bに対応する。第3硬質部53bは、第7硬質端面Sk7および第8硬質端面Sk8を有している。第7硬質端面Sk7および第8硬質端面Sk8は、第1硬質部51bの第1硬質端面Sk1および第2硬質端面Sk2に対応する。
The
また、第3結合部53cは、第1ホルダ部材51の第1結合部51cに対応している。第3結合部53cは、第1接触端面St1に対応する第4接触端面St4を有している。なお、第3軟質部53a、第3硬質部53bおよび第3結合部53cの個数は、第1軟質部51a、第1硬質部51bおよび第1結合部51cの個数と異なってもよい。
Furthermore, the
第3ホルダ部材53は、第2ホルダ部材52を挟んで反対側で、二次電池30の径方向外側から二次電池30を第2ホルダ部材52と挟持する。
The
図4は、第2ホルダ部材の側面図である。第2ホルダ部材52は、第2軟質部52a、第2硬質部52b、および、第2結合部52cを備えている。
FIG. 4 is a side view of the second holder member. The
第2軟質部52aは、複数(例えば10個)あり、上記の第1軟質部51aと同様に形成されている。つまり、第2軟質部52aは、軟質溝Sfを有し、軟質材で形成されている。複数の第2軟質部52aは、2つの組に分けられている。以下、第1組の第2軟質部52aには符号に添え字「1」を付け、第2組の第2軟質部52aには、符号に添え字「2」を付けて説明する。なお、2つの組を区別しないで説明するときは、添え字を付けずに説明する。第1組の第2軟質部52a1の軟質溝Sfと、第2組の第2軟質部52a2の軟質溝Sfとは、互いに反対側を向いている。
There are a plurality of second
第1組の第2軟質部52a1は、並列に配置され、第1ホルダ部材51の第1軟質部51aと二次電池30の径方向外側から二次電池30を挟持する。第1組の第2軟質部52a1の軟質溝Sfは、第1軟質部51aの軟質溝Sfと対向する。
The first set of second soft parts 52a1 are arranged in parallel and sandwich the first
第2組の第2軟質部52a2は、並列に配置され、第3ホルダ部材53の第3軟質部53aと二次電池30の径方向外側から二次電池30を挟持する。第2組の第2軟質部52a2の軟質溝Sfは、第3軟質部53aの軟質溝Sfと対向する。
The second set of second soft parts 52a2 are arranged in parallel and sandwich the
第2硬質部52bは、複数(例えば10個)あり、上記の第1硬質部51bと同様に形成されている。つまり、第2硬質部52bは、硬質溝Shを有し、硬質材で形成されている。複数の第2硬質部52bは、2つの組に分けられている。以下、第1組の第2硬質部52bには符号に添え字「1」を付け、第2組の第2硬質部52bには、符号に添え字「2」を付けて説明する。なお、2つの組を区別しないで説明するときは、添え字を付けずに説明する。第1組の第2硬質部52b1の硬質溝Shと、第2組の第2硬質部52b2の硬質溝Shとは、互いに反対側を向いている。
There are a plurality of second
第1組の第2硬質部52b1は、並列に配置されている。第1組の第2硬質部52b1の硬質溝Shには、第1組の第2軟質部52a1が配置されている。第1組の第2硬質部52b1は、上記の第1硬質部51bと同様に一体に形成されている。第1組の第2硬質部52b1は、第1硬質部51bの第1硬質端面Sk1および第2硬質端面Sk2と接触する第3硬質端面Sk3および第4硬質端面Sk4を有している。第3硬質端面Sk3および第4硬質端面Sk4には、第1組の第2軟質部52a1は配置されていない。
The first set of second hard parts 52b1 are arranged in parallel. The first set of second soft parts 52a1 are arranged in the hard grooves Sh of the first set of second hard parts 52b1. The second hard part 52b1 of the first set is integrally formed like the first
第2組の第2硬質部52b2は、並列に配置されている。第2組の第2硬質部52b2の硬質溝Shには、第2組の第2軟質部52a2が配置されている。第2組の第2硬質部52b2は、上記の第1硬質部51bと同様に一体に形成されている。第2組の第2硬質部52b2は、第3硬質部53bの第7硬質端面Sk7および第8硬質端面Sk8と接触する第5硬質端面Sk5および第6硬質端面Sk6を有している。第5硬質端面Sk5および第6硬質端面Sk6には、第2組の第2軟質部52a2は配置されていない。また、第1組の第2硬質部52b1と第2組の第2硬質部52b2とは、一体に形成されている。
The second hard parts 52b2 of the second set are arranged in parallel. The second soft portion 52a2 of the second set is arranged in the hard groove Sh of the second hard portion 52b2 of the second set. The second hard part 52b2 of the second set is integrally formed like the first
第2結合部52cは、複数(例えば8個)あり、ネジである結合部材60と結合するネジ穴を有する円柱状である。第2結合部52cは、2つの組に分けられている。以下、第1組の第2結合部52cには符号に添え字「1」を付け、第2組の第2結合部52cには、符号に添え字「2」を付けて説明する。なお、2つの組を区別しないで説明するときは、添え字を付けずに説明する。
There are a plurality of
第1組の第2結合部52c1は、第1ホルダ部材51の第1結合部51cと結合部材60によって結合する。第1組の第2結合部52c1は、第1結合部51cの第1接触端面St1と接触する第2接触端面St2を有している。
The second coupling portion 52c1 of the first set is coupled to the
第2組の第2結合部52c2は、第3ホルダ部材53の第3結合部53cと結合部材60によって結合する。第2組の第2結合部52c2は、第3結合部53cの第4接触端面St4と接触する第3接触端面St3を有している。
The second coupling portion 52c2 of the second set is coupled to the
図5は、第1ホルダ部材、第2ホルダ部材および第3ホルダ部材が結合されている状態を示す側面図である。 FIG. 5 is a side view showing a state in which the first holder member, the second holder member, and the third holder member are combined.
第1ホルダ部材51と第2ホルダ部材52とが結合されている状態において、第1結合部51cの第1接触端面St1と、第1組の第2結合部52c1の第2接触端面St2とが接触している。また、第1硬質部51bの第1硬質端面Sk1および第2硬質端面Sk2と、第1組の第2硬質部52b1の第3硬質端面Sk3および第4硬質端面Sk4とは、二次電池30の径方向外側で接触している。
In a state where the
具体的には、第1接触端面St1と第2接触端面St2とは、第1軟質部51aを介さずに直接接触している。また、第1硬質端面Sk1および第2硬質端面Sk2と第3硬質端面Sk3および第4硬質端面Sk4とは、第1軟質部51aを介さずに直接接触している。よって、第2ホルダ部材52に対する第1ホルダ部材51の位置を安定させることができる。これにより、二次電池30を挟持している第1軟質部51aおよび第1組の第2軟質部52a1それぞれの変形量を所望の変形量で安定させることができる。
Specifically, the first contact end surface St1 and the second contact end surface St2 are in direct contact without interposing the first
第2ホルダ部材52と第3ホルダ部材53とが結合されている状態において、第2組の第2結合部52cの第3接触端面St3と、第3結合部53cの第4接触端面St4とが接触している。また、第2組の第2硬質部52bの第5硬質端面Sk5および第6硬質端面Sk6と、第3硬質部53bの第7硬質端面Sk7および第8硬質端面Sk8とは、二次電池30の径方向外側で接触している。
In the state where the
具体的には、第3接触端面St3と第4接触端面St4とは、第1軟質部51aを介さずに直接接触している。また、第5硬質端面Sk5および第6硬質端面Sk6と第7硬質端面Sk7および第8硬質端面Sk8とは、第1軟質部51aを介さずに直接接触している。よって、第2ホルダ部材52に対する第3ホルダ部材53の位置を安定させることができる。これにより、二次電池30を挟持している第3軟質部53aおよび第2組の第2軟質部52a2それぞれの変形量を所望の変形量で安定させることができる。
Specifically, the third contact end surface St3 and the fourth contact end surface St4 are in direct contact without interposing the first
また、上記のように、第1軟質部51a、第2軟質部52aおよび第3軟質部53aは、二次電池30の周側面と密着している。よって、二次電池30の熱が第1軟質部51a、第2軟質部52aおよび第3軟質部53aに効率よく伝達する。二次電池30の熱は、第1軟質部51a、第2軟質部52aおよび第3軟質部53aから第1硬質部51b、第2硬質部52bおよび第3硬質部53bに伝達し、電池ホルダ50の外部に放出される。したがって、二次電池30の放熱性を向上させることができる。
Furthermore, as described above, the first
また、上記のように、第1軟質部51a、第2軟質部52aおよび第3軟質部53aは、変形可能な軟質材で形成されている。よって、仮に電池パック1が落下した場合においても、電池ホルダ50ひいては二次電池30に作用する衝撃は、第1軟質部51a、第2軟質部52aおよび第3軟質部53aによって抑制される。したがって、電池ホルダ50の耐衝撃性を向上させることができる。
Furthermore, as described above, the first
さらに、電池パック1の実使用において電池パック1に振動する場合においも、第1軟質部51a、第2軟質部52aおよび第3軟質部53aは、二次電池30の振動を抑制することができる。よって、電池ホルダ50の耐振動性を向上させることができる。
Furthermore, even when the
<第2実施形態>
次に、第2実施形態に係る電池ホルダ50について、主として上記の第1実施形態に係る電池ホルダ50と異なる部分について説明する。
<Second embodiment>
Next, regarding the
図6は、第2実施形態に係る電池ホルダにおける第1ホルダ部材の側面図である。第1実施形態に係る複数の第1軟質部51aにおいて、軟質溝Sfは、それぞれ、互いに等しい内径を有している。一方、第2実施形態に係る第1ホルダ部材151の複数の第1軟質部151aでは、並列方向において、第1結合部51cから離れている第1軟質部151aほど、軟質溝Sfの内径が小さい。
FIG. 6 is a side view of the first holder member in the battery holder according to the second embodiment. In the plurality of first
具体的には、図6に示す複数(5個)の第1軟質部151aのうち、並列方向両端にある第1軟質部151aが第1結合部51cに最も近い。そして、並列方向両端にある第1軟質部151a、この並列方向両端にある第1軟質部151aに隣接している第1軟質部151a、および、並列方向中央にある第1軟質部151aの順に、第1結合部51cから離れている。よって、並列方向両端にある第1軟質部151aにおける軟質溝Sfの内径をr3、この並列方向両端にある第1軟質部151aに隣接している第1軟質部151aにおける軟質溝Sfの内径をr2、および、並列方向中央にある第1軟質部151aの軟質溝Sfの内径をr1とした場合、r3、r2およびr1は、この順に小さい。
Specifically, among the plurality (five) of first
第1結合部51cから離れた位置にある第1軟質部151aほど、第1結合部51cと第2結合部52cとが結合することで発生する二次電池30に対する押圧力が低下する。そこで、上記のように、並列方向において、第1結合部51cから離れている第1軟質部151aほど、軟質溝Sfの内径を小さくすることで、二次電池30に対する押圧力の低下を抑制できる。よって、二次電池30との密着性を向上させることができる。
The farther the first
なお、第2ホルダ部材52の複数の第2軟質部52aおよび第3ホルダ部材53の複数の第3軟質部53aにおいても、上記の複数の第1軟質部151aと同様に、並列方向において、第2結合部52cおよび第3結合部53cから離れている第2軟質部52aおよび第3軟質部53aほど、軟質溝Sfの内径を小さくしてもよい。
In addition, in the plurality of second
<第3実施形態>
次に、第3実施形態に係る電池ホルダ50について、主として上記の第1実施形態に係る電池ホルダ50と異なる部分について説明する。
<Third embodiment>
Next, regarding the
図7は、第3実施形態に係る電池ホルダにおける第1ホルダ部材の断面図である。なお、図7の第1ホルダ部材251において、第1軟質部51aの図示が省略されている。
FIG. 7 is a cross-sectional view of the first holder member in the battery holder according to the third embodiment. Note that in the
第3実施形態の第1ホルダ部材251は、第2ホルダ部材52と結合される前の状態における複数の第1硬質部251bの断面視において、並列方向両端にある複数の硬質溝Shの2つの端を結ぶ直線Lに対して、その2つの端以外の複数の硬質溝Shの端は、複数の硬質溝Shの底Bと反対側に位置している。
In the cross-sectional view of the plurality of first
具体的には、断面視において、並列方向両端にある複数の硬質溝Shの2つの端は、第2硬質端面Sk2の端にある点P1,P2であり、直線Lは、点P1と点P2とを結ぶ直線である。 Specifically, in a cross-sectional view, the two ends of the plurality of hard grooves Sh at both ends in the parallel direction are points P1 and P2 at the end of the second hard end surface Sk2, and the straight line L is between the points P1 and P2. It is a straight line connecting these.
また、並列方向両端にある複数の硬質溝Shの2つの端以外の複数の硬質溝Shの端は、第1硬質端面Sk1の端にある点Q1、Q2、Q3、Q4、Q5、Q6、Q7、Q8であり、直線Lに対して、複数の硬質溝Shの底Bと反対側に位置する。これにより、第1ホルダ部材251の第1結合部251cが第2ホルダ部材52の第2結合部52cと結合していない状態において、並列方向内側にある硬質溝Shは、並列方向両端にある硬質溝Shより第2ホルダ部材52に近い。そして、第1ホルダ部材251の第1結合部251cが第2ホルダ部材52の第2結合部52cと結合すると、図5に示すように、第1硬質部251bの第1硬質端面Sk1および第2硬質端面Sk2と、第1組の第2硬質部52b1の第3硬質端面Sk3および第4硬質端面Sk4とが接触する。
Further, the ends of the plurality of hard grooves Sh other than the two ends of the plurality of hard grooves Sh at both ends in the parallel direction are points Q1, Q2, Q3, Q4, Q5, Q6, Q7 at the end of the first hard end surface Sk1. , Q8, and is located on the side opposite to the bottoms B of the plurality of hard grooves Sh with respect to the straight line L. As a result, when the
上記のように、第1結合部51cから離れた位置にある第1軟質部51a、すなわち、並列方向内側に位置する第1軟質部51aほど、第1結合部51cと第2結合部52cとが結合することで発生する二次電池30に対する押圧力が低下する。そこで、上記のように、並列方向内側にある硬質溝Shが並列方向両端にある硬質溝Shより第2ホルダ部材52に近づくことで、並列方向内側において二次電池30に対する押圧力が低下することを抑制できる。よって、二次電池30との密着性を向上させることができる。
As described above, the farther the first
また、断面視において、第1結合部51cから並列方向で離れている硬質溝Shの端ほど、直線Lから離れるように硬質溝Shを配置してもよい。この場合、断面視において、並列方向の一方側から他方側に向けて、複数の硬質溝Shの端を結ぶ線、すなわち、点P1、Q1、Q2、Q3、Q4、Q5、Q6、Q7、Q8、P2をこの順に結ぶ線Rは、硬質溝Shの底Bと反対側に突出する略円弧状となる。
Furthermore, in a cross-sectional view, the hard groove Sh may be arranged so that the end of the hard groove Sh that is further away from the
なお、第3ホルダ部材53においても第1ホルダ部材51と同様に、第2ホルダ部材52と結合される前の状態における複数の第3硬質部53bの断面視において、並列方向両端にある複数の硬質溝Shの2つの端を結ぶ直線に対して、その2つの端以外の複数の硬質溝Shの端は、複数の硬質溝Shの底Bと反対側に位置してもよい。この場合、並列方向両端にある複数の硬質溝Shの2つの端は、断面視において第8硬質端面Sk8の端にある。また、並列方向両端にある複数の第3硬質部53bの2つの端以外の複数の第3硬質部53bの端は、断面視において第7硬質端面Sk7の端にある。
Note that, similarly to the
なお、上記した実施の形態は、本開示の理解を容易にするためのものであり、本開示を限定して解釈するためのものではない。本開示は、その趣旨を逸脱することなく、変更/改良され得るとともに、本開示にはその等価物も含まれる。 Note that the embodiments described above are intended to facilitate understanding of the present disclosure, and are not intended to be interpreted as limiting the present disclosure. This disclosure may be modified/improved without departing from its spirit, and the present disclosure also includes equivalents thereof.
例えば、第1ホルダ部材51と第2ホルダ部材52とは、スナップフィットによって結合するようにしてもよい。この場合、電池パック1は、結合部材60を有さず、第1結合部51cおよび第2結合部52cは、それぞれ、スナップフィットを構成するフック、ならびに、フックが引っかかる凸部および凹部などによって形成される。なお、第2ホルダ部材52と第3ホルダ部材53とも同様に、スナップフィットによって結合するようにしてもよい。
For example, the
また、電池ホルダ50は、第3ホルダ部材53を有さなくてもよい。この場合、第2ホルダ部材52は、第1組の第2軟質部52a1と、第1組の第2硬質部52b1と、第1組の第2結合部52c1とから構成される。
Furthermore, the
1 電池パック
30 二次電池
50 電池ホルダ
51 第1ホルダ部材
51a 第1軟質部(第1部材)
51b 第1硬質部(第2部材)
51c 第1結合部(結合部)
52 第2ホルダ部材
52a 第2軟質部(第1部材)
52b 第2硬質部(第2部材)
52c 第2結合部(結合部)
53 第3ホルダ部材
53a 第3軟質部(第1部材)
53b 第3硬質部(第2部材)
53c 第3結合部(結合部)
B 底
L 直線
Sf 軟質溝(第1の溝)
Sh 硬質溝(第2の溝)
1
51b First hard part (second member)
51c First joint part (joint part)
52
52b Second hard part (second member)
52c Second joint part (joint part)
53
53b Third hard part (second member)
53c Third joint part (joint part)
B Bottom L Straight Sf Soft groove (first groove)
Sh Hard groove (second groove)
Claims (10)
前記第1ホルダ部材および前記第2ホルダ部材は、それぞれ、
前記二次電池の周側面と接触し、変形可能な第1部材と、
前記第1部材より前記二次電池の径方向外側に配置され、前記第1部材より硬質の第2部材と、を有している、
電池ホルダ。 comprising a first holder member and a second holder member that sandwich the cylindrical secondary battery from the outside in the radial direction and are coupled to each other;
The first holder member and the second holder member each include:
a first member that is in contact with the peripheral side of the secondary battery and is deformable;
a second member disposed radially outward of the secondary battery from the first member and harder than the first member;
battery holder.
請求項1に記載の電池ホルダ。 The first member is in contact with a peripheral side surface of the secondary battery over the entire length of the secondary battery in the axial direction.
The battery holder according to claim 1.
請求項1または2に記載の電池ホルダ。 The second member of the first holder member and the second member of the second holder member are in contact with each other on the radially outer side of the secondary battery.
The battery holder according to claim 1 or 2.
請求項1から3の何れか1項に記載の電池ホルダ。 The secondary battery is held between the second holder member and the second holder member from the radially outer side of the secondary battery on the opposite side of the first holder member across the second holder member, and the first member and the second further comprising a third holder member having a member;
The battery holder according to any one of claims 1 to 3.
前記第1ホルダ部材は、並列に配置されている複数の前記第1部材、および、前記第2ホルダ部材と結合する結合部を有し、
並列方向において、前記結合部から離れている前記第1部材ほど、前記第1の溝の内径が小さい、
請求項1から4の何れか1項に記載の電池ホルダ。 The first member has a first groove in which the secondary battery is placed,
The first holder member has a plurality of first members arranged in parallel and a coupling portion that couples with the second holder member,
In the parallel direction, the further the first member is from the coupling portion, the smaller the inner diameter of the first groove is.
The battery holder according to any one of claims 1 to 4.
前記第1ホルダ部材は、並列に配置されている複数の前記第2部材、および、複数の前記第2部材を挟んで並列方向両側それぞれに前記第2ホルダ部材と結合する結合部を有し、
前記第1ホルダ部材が前記第2ホルダ部材と結合される前の状態における複数の前記第2部材の断面視において、並列方向両端にある複数の前記第2の溝の2つの端を結ぶ直線に対して、前記2つの端以外の複数の前記第2の溝の端は、複数の前記第2の溝の底と反対側に位置している、
請求項1から4の何れか1項に記載の電池ホルダ。 The second member has a second groove in which the first member is disposed,
The first holder member has a plurality of second members arranged in parallel, and a coupling portion coupled to the second holder member on both sides of the plurality of second members in the parallel direction,
In a cross-sectional view of the plurality of second members in a state before the first holder member is combined with the second holder member, a straight line connecting two ends of the plurality of second grooves at both ends in the parallel direction On the other hand, the ends of the plurality of second grooves other than the two ends are located on the opposite side from the bottoms of the plurality of second grooves,
The battery holder according to any one of claims 1 to 4.
前記第1材料のヤング率は、100MPa以下である、
請求項1から6の何れか1項に記載の電池ホルダ。 The first member includes a first material,
Young's modulus of the first material is 100 MPa or less,
The battery holder according to any one of claims 1 to 6.
請求項7に記載の電池ホルダ。 The first material is any one of silicone rubber, acrylic rubber, urethane rubber, styrene-butadiene rubber, olefin elastomer, urethane elastomer, styrene elastomer, ester elastomer, and amide elastomer.
The battery holder according to claim 7.
前記第2材料のヤング率は、700MPa以上である、
請求項1から8の何れか1項に記載の電池ホルダ。 the second member includes a second material;
The Young's modulus of the second material is 700 MPa or more.
The battery holder according to any one of claims 1 to 8.
請求項9に記載の電池ホルダ。 the second material is a thermoplastic resin;
The battery holder according to claim 9.
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JP2022-057363 | 2022-03-30 | ||
JP2022057363 | 2022-03-30 |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2011149075A1 (en) * | 2010-05-28 | 2011-12-01 | 株式会社キャプテックス | Spacer for battery pack module and battery pack module using the same |
JP2012160260A (en) * | 2011-01-28 | 2012-08-23 | Nifco Inc | Battery pack |
CN205177978U (en) * | 2015-11-11 | 2016-04-20 | 深圳市沃特玛电池有限公司 | Battery pack |
JP2017532764A (en) * | 2014-08-19 | 2017-11-02 | エル エス エムトロン リミテッドLS Mtron Ltd. | Energy storage device with improved heat dissipation characteristics |
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2023
- 2023-01-31 WO PCT/JP2023/003046 patent/WO2023188784A1/en active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2011149075A1 (en) * | 2010-05-28 | 2011-12-01 | 株式会社キャプテックス | Spacer for battery pack module and battery pack module using the same |
JP2012160260A (en) * | 2011-01-28 | 2012-08-23 | Nifco Inc | Battery pack |
JP2017532764A (en) * | 2014-08-19 | 2017-11-02 | エル エス エムトロン リミテッドLS Mtron Ltd. | Energy storage device with improved heat dissipation characteristics |
CN205177978U (en) * | 2015-11-11 | 2016-04-20 | 深圳市沃特玛电池有限公司 | Battery pack |
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