WO2023004853A1 - 一种压铸件的阳极氧化装置 - Google Patents
一种压铸件的阳极氧化装置 Download PDFInfo
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- WO2023004853A1 WO2023004853A1 PCT/CN2021/110660 CN2021110660W WO2023004853A1 WO 2023004853 A1 WO2023004853 A1 WO 2023004853A1 CN 2021110660 W CN2021110660 W CN 2021110660W WO 2023004853 A1 WO2023004853 A1 WO 2023004853A1
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- support frame
- frame
- fixed
- oxidation
- box
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- 238000004512 die casting Methods 0.000 title claims abstract description 35
- 230000003647 oxidation Effects 0.000 title claims abstract description 35
- 238000007254 oxidation reaction Methods 0.000 title claims abstract description 35
- 239000007788 liquid Substances 0.000 claims description 23
- 238000007743 anodising Methods 0.000 claims description 15
- 230000001360 synchronised effect Effects 0.000 claims description 10
- 239000008151 electrolyte solution Substances 0.000 abstract description 12
- 238000003754 machining Methods 0.000 abstract 1
- 238000005868 electrolysis reaction Methods 0.000 description 10
- 239000000463 material Substances 0.000 description 5
- 238000005266 casting Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/10—Agitating of electrolytes; Moving of racks
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/12—Process control or regulation
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/12—Process control or regulation
- C25D21/14—Controlled addition of electrolyte components
Definitions
- the invention relates to the technical field of die casting processing, in particular to an anodic oxidation device for die castings.
- Die-casting is a kind of pressure-casting part. It uses a pressure-casting mechanical die-casting machine equipped with a casting mold to pour liquid copper, zinc, aluminum or aluminum alloy into the feed port of the die-casting machine, and passes through the die-casting machine. Die-casting, casting copper, zinc, aluminum parts or aluminum alloy parts of the shape and size limited by the mold, such parts are usually called die-casting parts, anodic oxidation forms a very thin oxide film on the surface of the die-casting part, thus For protection, decoration, insulation, etc., usually in the anodic oxidation surface treatment, the position of the cathode and anode is fixed, and then the die casting is placed in the oxidation tank.
- anodizing devices there are many kinds of such anodizing devices on the market today, which can basically meet people's needs, but there are still some deficiencies.
- the existing anodizing devices generally use workers to unload and take out materials.
- the entire working environment is relatively poor. Being in such an environment for a long time is likely to cause harm to the health of the staff, and most of the existing anodizing devices perform anodizing operations in a single time.
- the oxidized die casting is concerned (anodized color registration)
- the staff needs to perform the same operation again, and the operation process is time-consuming and laborious, which reduces the working efficiency of the device.
- the purpose of the present invention is to provide an anodizing device for die-casting parts, to solve the problem that the working intensity of the staff is high during the use of the device in the above-mentioned background technology and it is difficult to perform secondary anodizing operations on the die-casting parts, and the working efficiency of the device is relatively low. low problem.
- an anodizing device for die castings including a support frame, a switch valve, a first treatment box, a limit seat and a screw rod, one side of the bottom of the support frame is fixed with The first treatment box, and the bottom of the supporting frame on one side of the first treatment box is equipped with a second oxidation box, one side of the surface of the first treatment box is equipped with a switching valve, and one side of the bottom of the second oxidation box is A cathode rod is installed, and an anode rod is installed on the bottom of the second oxidation box on one side of the cathode rod, a rectifier is installed on the bottom of the support frame on the side of the first treatment box, and a bearing frame is fixed on the top of the support frame, And the inner wall on one side of the bearing frame is fixed with a guide column, the guide column is provided with two groups, a limit seat is installed on the inner wall on one side of the carrier frame, and a screw
- a liquid storage tank is installed on one side of the bottom of the support frame, and a liquid outlet pipe is installed on one side of the top of the liquid storage tank.
- a drive motor is installed on one side of the top end of the carrier, and a drive shaft is installed at the output end of the drive motor.
- a fixing plate is fixed on the surface of the threaded sleeve, and a bearing seat is fixed on one side of the surface of the fixing plate, an electric push rod is installed on the top end of the bearing seat, and an electric push rod is installed on the bottom end of the electric push rod.
- a synchronous pulley assembly is installed on one end of the drive shaft, and the driven wheel end of the synchronous pulley assembly is fixedly connected to one end of the screw rod.
- a transfer pump is installed on one side of the top of the liquid storage tank, and one end of the transfer pump is connected to the top of the liquid outlet pipe.
- the output end of the transfer pump is equipped with a main connecting pipe, and the surface of the main connecting pipe.
- the beneficial effects of the present invention are: the anodizing device for die-casting parts not only saves the work of manual feeding and retrieving, but also reduces the working intensity of the staff and avoids the phenomenon of insufficient electrolyte solution , improve the oxidation quality of the device, and also improve the processing efficiency of the device for die castings;
- the staff controls the work of the electric push rod through the control panel, so that the electric push rod pushes the electrolysis rack down until the electrolysis rack is completely submerged in the first treatment box.
- the first The anode rods and cathode rods in the treatment box use electrolysis to form a layer of oxide film on the surface of the die-casting.
- the electrolytic frame can be lifted by the electric push rod, thus saving the staff from manually unloading and removing materials. material work;
- the delivery pump transports the electrolyte solution in the liquid storage tank to the corresponding treatment tank through the liquid outlet pipe, the main connecting pipe and the shunt pipe, so as to realize timely replenishment of the electrolyte solution, Avoid the phenomenon of insufficient electrolyte solution and improve the oxidation quality of the device;
- the drive motor By setting the fixed plate and the second oxidation box, etc., the drive motor is started to work, so that the drive motor drives the drive shaft, the synchronous pulley assembly and the screw to rotate in turn, that is, the threaded sleeve drives the fixed plate, the bearing seat, the electrolytic frame and other components Move horizontally together until the electrolytic frame is directly above the second oxidation box.
- the electric push rod works again to send the electrolytic frame into the second oxidation box, and then the anodic oxidation color registration can be carried out.
- the operation process is fast and flexible, and the device can be improved. Processing efficiency of die castings.
- Fig. 1 is the front view structure schematic diagram of the present invention
- Fig. 2 is a schematic diagram of enlarged structure at A place in Fig. 1 of the present invention
- Fig. 3 is a side view structural representation of the present invention.
- Fig. 4 is the schematic diagram of enlarged structure at B place in Fig. 3 of the present invention.
- an anodizing device for die castings including a support frame 1, a switching valve 2, a first treatment box 3, a limit seat 8 and a screw rod 10, supporting One side of the frame 1 bottom is fixed with a first treatment box 3, and the bottom of the support frame 1 on one side of the first treatment box 3 is equipped with a second oxidation box 5, and one side of the first treatment box 3 surface is equipped with a switching valve 2, One side of the bottom of the second oxidation box 5 is equipped with a cathode rod 6, and the bottom of the second oxidation box 5 on one side of the cathode rod 6 is equipped with an anode rod 4, and the bottom of the support frame 1 on the first treatment box 3 side is equipped with a rectifier 21
- a liquid storage tank 19 is installed on one side of the bottom of the support frame 1, and a liquid outlet pipe 20 is installed on one side of the top of the liquid storage tank 19, and a transfer pump 24 is installed on one side of the top of the liquid storage tank 19.
- the model can be QBH70, one end of the delivery pump 24 is connected to the top of the liquid outlet pipe 20, the output end of the delivery pump 24 is equipped with a main connecting pipe 22, and the surface of the main connecting pipe 22 is equipped with a shunt pipe 23, and the shunt pipe 23 is provided with three One end of the shunt pipe 23 extends to the inside of the first treatment tank 3, and the staff turns on the transfer pump 24, so that the transfer pump 24 passes the electrolyte solution in the liquid storage tank 19 through the outlet pipe 20, the main connecting pipe 22 and the shunt pipe 23 transported to the corresponding processing box;
- the outlet pipe 20, the main connecting pipe 22, the shunt pipe 23 and other components can be used to replenish the electrolyte solution in time to avoid the phenomenon of insufficient electrolyte solution
- the top of the support frame 1 is fixed with a carrier frame 7, and one side of the carrier frame 7 top is equipped with a drive motor 15, the model of the drive motor 15 can be Y160M1-2, and the output end of the drive motor 15 is equipped with a drive shaft 16, and
- the inner wall on one side of the carrier frame 7 is fixed with a guide column 9, and the guide column 9 is provided with two groups, and the limit seat 8 is installed on the inner wall on one side of the carrier frame 7, and the inside of the limit seat 8 is equipped with a screw rod 10.
- One end of the rotating shaft 16 is equipped with a synchronous pulley assembly 17, the driven wheel end of the synchronous pulley assembly 17 is fixedly connected with one end of the screw mandrel 10, and the drive motor 15 drives the driving shaft 16, the synchronous pulley assembly 17 and the screw mandrel 10 to rotate in turn, and the threaded sleeve 11 can move horizontally on the threaded surface of the screw rod 10, and a threaded sleeve 11 is installed on one side of the threaded surface of the screw rod 10;
- the threaded sleeve 11 drives the fixing plate 12, the bearing seat 13, the electrolytic frame 14 and other components to move horizontally together until the electrolytic frame 14 is directly above the second oxidation box 5, so that the device can perform anodic oxidation and color registration, and the device can improve the accuracy of the die-casting parts. processing efficiency.
- the surface of the threaded sleeve 11 is fixed with a fixed plate 12, and one side of the surface of the fixed plate 12 is fixed with a bearing seat 13, and an electric push rod 1301 is installed on the top of the bearing seat 13.
- the model of the electric push rod 1301 can be DT100, and the electric push rod 1301
- the bottom end of the push rod 1301 is equipped with an electrolytic rack 14, and through holes are provided on both sides of the outer walls of the electrolytic rack 14, so that the staff can place the die-casting parts in the electrolytic rack 14 uniformly;
- the electric push rod 1301 pushes the electrolysis rack 14 down until the electrolysis rack 14 is completely submerged in the first treatment box 3. At this time, the anode rod 4 and the cathode rod 6 in the first treatment box 3 utilize electrolysis to form a circle on the surface of the die casting. Oxide film, eliminating the need for staff to manually unload and reclaim materials;
- a control panel 18 is installed on the outer wall of one side of the support frame 1 , and the output ends of the single-chip microcomputer inside the control panel 18 are electrically connected with the input ends of the electric push rod 1301 , the drive motor 15 and the delivery pump 24 respectively.
- the staff When the embodiment of the present application is in use, the staff first places the die castings in the electrolytic rack 14 uniformly, and then the staff controls the electric push rod 1301 to work through the control panel 18 to push the electrolytic rack 14 down until the electrolytic rack 14 is completely submerged.
- the anode rod 4 and the cathode rod 6 in the first treatment box 3 use electrolysis to form a layer of oxide film on the surface of the die casting.
- the electric push rod 1301 is used to lift the electrolysis
- the frame 14 is sufficient, thereby eliminating the work of the staff to manually unload and take materials, and reducing the work intensity of the staff.
- the staff opens the Delivery pump 24, so that delivery pump 24 delivers the electrolyte solution in the liquid storage tank 19 to the corresponding treatment tank through the liquid outlet pipe 20, the main connecting pipe 22 and the shunt pipe 23, so as to realize the timely supplement of the electrolyte solution and avoid the shortage of the electrolyte solution
- the staff will start the drive motor 15 through the control panel 18 to work, so that it will drive the drive shaft 16, the synchronous pulley assembly 17 and the screw rod 10 in sequence Rotate, then the threaded sleeve 11 can move horizontally on the threaded surface of the screw rod 10, that is, the threaded sleeve 11 drives the fixing plate 12, the bearing seat 13, the electrolytic frame 14 and other components to move horizontally together until the electrolytic frame 14 is in the second oxidation box 5 Right above, the electric push
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- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Automation & Control Theory (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
本发明公开了一种压铸件的阳极氧化装置,包括支撑架、开关阀、第一处理箱、限位座和丝杆,支撑架底部的一侧固定有第一处理箱,且第一处理箱一侧的支撑架底部安装有第二氧化箱,第一处理箱表面的一侧安装有开关阀,第二氧化箱底部的一侧安装有阴极棒,且阴极棒一侧的第二氧化箱底部安装有阳极棒,第一处理箱一侧的支撑架底部安装有整流器,支撑架的顶端固定有承载架,且承载架一侧的内壁上固定有导向柱。本发明不仅省去工作人员手动下料、取料的工作,降低工作人员的作业强度,避免电解质溶液不足的现象,提高装置的氧化质量,还提高装置对压铸件的加工效率。
Description
本发明涉及压铸件加工技术领域,具体为一种压铸件的阳极氧化装置。
压铸件是一种压力铸造的零件,是使用装好铸件模具的压力铸造机械压铸机,将加热为液态的铜、锌、铝或铝合金等金属浇入压铸机的入料口,经压铸机压铸,铸造出模具限制的形状和尺寸的铜、锌、铝零件或铝合金零件,这样的零件通常就被叫做压铸件,阳极氧化通过在压铸件表面生成一层极薄的氧化膜,从而起到保护、装饰、绝缘等作用,通常在阳极氧化表面处理当中,是将阴、阳极位置固定,再将压铸件放置到氧化槽中后进行。
现今市场上的此类阳极氧化装置种类繁多,基本可以满足人们的使用需求,但是依然存在一定的不足之处,现有的此类阳极氧化装置一般通过工作人员进行物料的下料和取出工作,整个工作的环境相对较差,长时间的处于这样的环境之下,容易对工作人员的身体健康造成伤害,并且现有阳极氧化装置多是单次进行阳极氧化操作,对于某些需要二次阳极氧化的压铸件而言(阳极氧化套色),又需工作人员再次进行相同操作,操作过程费时费力,降低了装置的工作效率。
发明内容
本发明的目的在于提供一种压铸件的阳极氧化装置,以解决上述背景技术中提出装置使用过程中工作人员作业强度较高以及难以对压铸件进行二次阳极氧化操作,装置的工作效率相对较低的问题。
为实现上述目的,本发明提供如下技术方案:一种压铸件的阳极氧化装置,包括支撑架、开关阀、第一处理箱、限位座和丝杆,所述支撑架底部的一侧固定有第一处理箱,且所述第一处理箱一侧的支撑架底部安装有第二氧化箱,所述第一处理箱表面的一侧安装有开关阀,所述第二氧化箱底部的一 侧安装有阴极棒,且所述阴极棒一侧的第二氧化箱底部安装有阳极棒,所述第一处理箱一侧的支撑架底部安装有整流器,所述支撑架的顶端固定有承载架,且所述承载架一侧的内壁上固定有导向柱,导向柱设置有两组,所述承载架一侧的内壁上安装有限位座,且所述限位座的内部安装有丝杆,所述丝杆表面的一侧螺纹处安装有螺纹套,所述支撑架一侧的外壁上安装有控制面板。
优选的,所述支撑架底部的一侧安装有储液箱,且所述储液箱顶端的一侧安装有出液管。
优选的,所述承载架顶端的一侧安装有驱动电机,且所述驱动电机的输出端安装有驱动转轴。
优选的,所述螺纹套的表面固定有固定板,且所述固定板表面的一侧固定有承载座,所述承载座的顶端安装有电动推杆,且所述电动推杆的底端安装有电解架,所述电解架的两侧外壁上皆设置有通孔。
优选的,所述驱动转轴的一端安装有同步皮带轮组件,同步皮带轮组件的从动轮端与丝杆的一端固定连接。
优选的,所述储液箱顶端的一侧安装有输送泵,输送泵的一端与出液管的顶端相互连接,所述输送泵的输出端安装有主连接管,所述主连接管的表面安装有分流管,分流管设置有三组,所述分流管的一端延伸至第一处理箱的内部。
与现有技术相比,本发明的有益效果是:该一种压铸件的阳极氧化装置不仅省去工作人员手动下料、取料的工作,降低工作人员的作业强度,避免电解质溶液不足的现象,提高装置的氧化质量,还提高装置对压铸件的加工效率;
(1)通过设置有第一处理箱和电动推杆等,工作人员通过控制面板控制电动推杆工作,使电动推杆推动电解架下行,直至电解架完全没入第一处理箱中,此时第一处理箱中的阳极棒、阴极棒利用电解作用,在压铸件的表面形 成一层氧化膜,氧化完成后,再通过电动推杆提起电解架即可,从而省去工作人员手动下料、取料的工作;
(2)通过设置有储液箱和分流管等,输送泵将储液箱中的电解质溶液通过出液管、主连接管以及分流管输送至对应的处理箱中,实现电解质溶液的及时补充,避免电解质溶液不足的现象,提高装置的氧化质量;
(3)通过设置有固定板和第二氧化箱等,开启驱动电机工作,使驱动电机依次带动驱动转轴、同步皮带轮组件以及丝杆转动,即螺纹套带动固定板、承载座、电解架等部件一同水平移动,直至电解架处于第二氧化箱的正上方,此时电动推杆再次工作,将电解架送入第二氧化箱中,即可进行阳极氧化套色工作,操作过程快速灵活,提高装置对压铸件的加工效率。
图1为本发明的主视结构示意图;
图2为本发明图1中A处放大结构示意图;
图3为本发明的侧视结构示意图;
图4为本发明图3中B处放大结构示意图;
图中:1、支撑架;2、开关阀;3、第一处理箱;4、阳极棒;5、第二氧化箱;6、阴极棒;7、承载架;8、限位座;9、导向柱;10、丝杆;11、螺纹套;12、固定板;13、承载座;1301、电动推杆;14、电解架;15、驱动电机;16、驱动转轴;17、同步皮带轮组件;18、控制面板;19、储液箱;20、出液管;21、整流器;22、主连接管;23、分流管;24、输送泵。
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
请参阅图1-4,本发明提供的一种实施例:一种压铸件的阳极氧化装置, 包括支撑架1、开关阀2、第一处理箱3、限位座8和丝杆10,支撑架1底部的一侧固定有第一处理箱3,且第一处理箱3一侧的支撑架1底部安装有第二氧化箱5,第一处理箱3表面的一侧安装有开关阀2,第二氧化箱5底部的一侧安装有阴极棒6,且阴极棒6一侧的第二氧化箱5底部安装有阳极棒4,第一处理箱3一侧的支撑架1底部安装有整流器21,支撑架1底部的一侧安装有储液箱19,且储液箱19顶端的一侧安装有出液管20,储液箱19顶端的一侧安装有输送泵24,该输送泵24的型号可为QBH70,输送泵24的一端与出液管20的顶端相互连接,输送泵24的输出端安装有主连接管22,主连接管22的表面安装有分流管23,分流管23设置有三组,分流管23的一端延伸至第一处理箱3的内部,工作人员开启输送泵24,使输送泵24将储液箱19中的电解质溶液通过出液管20、主连接管22以及分流管23输送至对应的处理箱中;
可利用出液管20、主连接管22以及分流管23等部件,实现电解质溶液的及时补充,避免电解质溶液不足的现象
支撑架1的顶端固定有承载架7,承载架7顶端的一侧安装有驱动电机15,该驱动电机15的型号可为Y160M1-2,且驱动电机15的输出端安装有驱动转轴16,且承载架7一侧的内壁上固定有导向柱9,导向柱9设置有两组,承载架7一侧的内壁上安装有限位座8,且限位座8的内部安装有丝杆10,驱动转轴16的一端安装有同步皮带轮组件17,同步皮带轮组件17的从动轮端与丝杆10的一端固定连接,驱动电机15依次带动驱动转轴16、同步皮带轮组件17以及丝杆10转动,则螺纹套11可在丝杆10的螺纹面上水平移动,丝杆10表面的一侧螺纹处安装有螺纹套11;
螺纹套11带动固定板12、承载座13、电解架14等部件一同水平移动,直至电解架14处于第二氧化箱5的正上方,从而可使得装置进行阳极氧化套色工作,提高装置对压铸件的加工效率。
螺纹套11的表面固定有固定板12,且固定板12表面的一侧固定有承载座13,承载座13的顶端安装有电动推杆1301,该电动推杆1301的型号可为DT100,且电动推杆1301的底端安装有电解架14,电解架14的两侧外壁上皆设置有通孔,工作人员可将压铸件统一放置在电解架14中;
电动推杆1301推动电解架14下行,直至电解架14完全没入第一处理箱3中,此时第一处理箱3中的阳极棒4、阴极棒6利用电解作用,在压铸件的表面形成一层氧化膜,省去工作人员手动下料、取料的工作;
支撑架1一侧的外壁上安装有控制面板18,控制面板18内部单片机的输出端分别与电动推杆1301、驱动电机15和输送泵24的输入端电性连接。
本申请实施例在使用时,首先工作人员将压铸件统一放置在电解架14中,随后工作人员通过控制面板18控制电动推杆1301工作,使其推动电解架14下行,直至电解架14完全没入第一处理箱3中,此时第一处理箱3中的阳极棒4、阴极棒6利用电解作用,在压铸件的表面形成一层氧化膜,氧化完成后,再通过电动推杆1301提起电解架14即可,从而省去工作人员手动下料、取料的工作,降低工作人员的作业强度,当需要向第一处理箱3、第二氧化箱5的内部补充电解质溶液时,工作人员开启输送泵24,使输送泵24将储液箱19中的电解质溶液通过出液管20、主连接管22以及分流管23输送至对应的处理箱中,实现电解质溶液的及时补充,避免电解质溶液不足的现象,提高装置的氧化质量,当需要对该组压铸件进行阳极氧化套色时,工作人员通过控制面板18开启驱动电机15工作,使其依次带动驱动转轴16、同步皮带轮组件17以及丝杆10转动,则螺纹套11可在丝杆10的螺纹面上水平移动,即螺纹套11带动固定板12、承载座13、电解架14等部件一同水平移动,直至电解架14处于第二氧化箱5的正上方,此时电动推杆1301再次工作,将电解架14送入第二氧化箱5中,即可进行阳极氧化套色工作,操作过程快速灵活,提高装置对压铸件的加工效率。
Claims (6)
- 一种压铸件的阳极氧化装置,其特征在于:包括支撑架(1)、开关阀(2)、第一处理箱(3)、限位座(8)和丝杆(10),所述支撑架(1)底部的一侧固定有第一处理箱(3),且所述第一处理箱(3)一侧的支撑架(1)底部安装有第二氧化箱(5),所述第一处理箱(3)表面的一侧安装有开关阀(2),所述第二氧化箱(5)底部的一侧安装有阴极棒(6),且所述阴极棒(6)一侧的第二氧化箱(5)底部安装有阳极棒(4),所述第一处理箱(3)一侧的支撑架(1)底部安装有整流器(21),所述支撑架(1)的顶端固定有承载架(7),且所述承载架(7)一侧的内壁上固定有导向柱(9),导向柱(9)设置有两组,所述承载架(7)一侧的内壁上安装有限位座(8),且所述限位座(8)的内部安装有丝杆(10),所述丝杆(10)表面的一侧螺纹处安装有螺纹套(11),所述支撑架(1)一侧的外壁上安装有控制面板(18)。
- 根据权利要求1所述的一种压铸件的阳极氧化装置,其特征在于:所述支撑架(1)底部的一侧安装有储液箱(19),且所述储液箱(19)顶端的一侧安装有出液管(20)。
- 根据权利要求1所述的一种压铸件的阳极氧化装置,其特征在于:所述承载架(7)顶端的一侧安装有驱动电机(15),且所述驱动电机(15)的输出端安装有驱动转轴(16)。
- 根据权利要求1所述的一种压铸件的阳极氧化装置,其特征在于:所述螺纹套(11)的表面固定有固定板(12),且所述固定板(12)表面的一侧固定有承载座(13),所述承载座(13)的顶端安装有电动推杆(1301),且所述电动推杆(1301)的底端安装有电解架(14),所述电解架(14)的两侧外壁上皆设置有通孔。
- 根据权利要求3所述的一种压铸件的阳极氧化装置,其特征在于:所述驱动转轴(16)的一端安装有同步皮带轮组件(17),同步皮带轮组件(17)的从动轮端与丝杆(10)的一端固定连接。
- 根据权利要求2所述的一种压铸件的阳极氧化装置,其特征在于:所述储液箱(19)顶端的一侧安装有输送泵(24),输送泵(24)的一端与出液管(20)的顶端相互连接,所述输送泵(24)的输出端安装有主连接管(22),所述主连接管(22)的表面安装有分流管(23),分流管(23)设置有三组,所述分流管(23)的一端延伸至第一处理箱(3)的内部。
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