WO2022266735A1 - Suspended equipment for painting and cleaning vertical flat surfaces - Google Patents
Suspended equipment for painting and cleaning vertical flat surfaces Download PDFInfo
- Publication number
- WO2022266735A1 WO2022266735A1 PCT/BR2022/050206 BR2022050206W WO2022266735A1 WO 2022266735 A1 WO2022266735 A1 WO 2022266735A1 BR 2022050206 W BR2022050206 W BR 2022050206W WO 2022266735 A1 WO2022266735 A1 WO 2022266735A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- equipment
- cables
- gun
- cleaning
- reservoir
- Prior art date
Links
- 238000004140 cleaning Methods 0.000 title claims description 56
- 238000010422 painting Methods 0.000 title claims description 41
- 230000033001 locomotion Effects 0.000 claims abstract description 27
- 239000000725 suspension Substances 0.000 claims abstract description 22
- 238000004873 anchoring Methods 0.000 claims abstract description 15
- 239000002184 metal Substances 0.000 claims abstract description 11
- 238000006073 displacement reaction Methods 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 14
- 230000008569 process Effects 0.000 claims description 10
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 230000001939 inductive effect Effects 0.000 claims description 6
- 229910000975 Carbon steel Inorganic materials 0.000 claims description 4
- 239000010962 carbon steel Substances 0.000 claims description 4
- 230000002441 reversible effect Effects 0.000 claims description 4
- 238000005406 washing Methods 0.000 claims description 3
- 238000005304 joining Methods 0.000 claims description 2
- 238000003466 welding Methods 0.000 claims description 2
- 239000003973 paint Substances 0.000 abstract description 22
- 230000003068 static effect Effects 0.000 abstract 1
- 230000007480 spreading Effects 0.000 description 7
- 238000003892 spreading Methods 0.000 description 7
- 238000012423 maintenance Methods 0.000 description 6
- 230000002265 prevention Effects 0.000 description 6
- 239000007921 spray Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 241001237728 Precis Species 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 206010003830 Automatism Diseases 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 230000003592 biomimetic effect Effects 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000013523 data management Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
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- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000000892 gravimetry Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
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- 230000002452 interceptive effect Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
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- 239000002699 waste material Substances 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L11/00—Machines for cleaning floors, carpets, furniture, walls, or wall coverings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
- B05B12/18—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area using fluids, e.g. gas streams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
- B05B12/32—Shielding elements, i.e. elements preventing overspray from reaching areas other than the object to be sprayed
- B05B12/34—Shielding elements, i.e. elements preventing overspray from reaching areas other than the object to be sprayed movable relative to the spray area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
Definitions
- the present invention belongs to the industrial robotization sector, and refers, more specifically, to an automatic equipment capable of painting and cleaning external facades of buildings, since due to its embedded automation, it eliminates the need for manual work, increasing productivity, paint quality and paint savings, while reducing employee costs, PPE 's and possible work accidents.
- the system includes a vertical support column on which a treatment unit is mounted.
- the treatment unit can carry out washing, painting, sandblasting and similar operations and includes mechanisms to allow the working device of the unit to be tilted as well as to move parallel and perpendicular to the treated surface.
- a window cleaning unit is suspended from the roof and is allowed to descend while cleaning the outer surfaces of windows.
- FIG. 1 Another document WO2018222057 - “Autonomous device for painting interior walls” shows a device comprising a painting structure that carries a paint container with a lid; a counterweight having a reservoir that can be filled with the counterweight material and a counterweight cover; and a dispersion panel for dispersing paint on the wall.
- the device also comprises cables connected to the sides of the upper part of the painting structure to suspend it; electric motors to tension and wind the cables and move the painting structure; extendable adjustable posts for carrying the engines, each post comprising two interconnected tubes; and suction cups disposed at the free ends of the tubes for holding each spike separately at a lower point and at an upper point.
- document KR20200080593 - "Spreading apparatus” demonstrates an apparatus for applying an object surface, which is at least a part of a wall surface of a building, with paint and a frame.
- An injection unit that is mounted to be movable on the structure and that sprays a coating material onto the target surface, which needs to be coated between the wall surfaces; and a first smear prevention unit and a second smear prevention unit disposed in front of the injection unit for preventing spreading of spray paint through the injection unit, wherein the first smear prevention unit is through the injection unit.
- injection The sprayed material is absorbed to prevent ink from spreading, and the second spreading prevention part is arranged outside the first spreading prevention part to expand the ink spreading prevention gap.
- the invention solves the defects presented in known systems of painting and cleaning building facades, especially suspended scaffolding. More precisely, it eliminates the cost of involving many workers in the process, as well as PPE 's (Personal Protection Equipment) and CPE 's (Collective Protection Equipment) and possible accidents at work at height. It also reduces paint waste, reduces service time (both equipment installation and cleaning and painting) and eliminates the unpredictability of the process, since it is an automatic system and, therefore, parameterizable.
- PPE 's Personal Protection Equipment
- CPE 's Cold Protection Equipment
- the known measures do not involve robotization and automation applied to the cleaning and painting sector of building facades, such as the equipment in question.
- conventional processes are restricted to using spray guns and more efficient painting/cleaning tools, scaffolding with safety locks and the provision of training and safety courses for workers at height.
- the invention is an electromechanical equipment intended for painting and cleaning external facades of buildings which acts suspended by means of mobile anchorages and steel cables, pulled by passing cable motors.
- the invention has a modular fastening system in which it can house both the support for the “airless” gun for painting and the support for the pressurized jet for cleaning.
- the system has a reservoir to guarantee its autonomy and a logic programming developed in its fixed controller. Motors, sensors and other electrical and electronic devices are indirectly powered by the conventional electrical network. Description of the attached drawings
- Figure 1 represents the perspective view of the painting and cleaning equipment
- Figure 2 represents the front view of the painting and cleaning equipment
- Figure 3 represents the front view of the suspended painting and cleaning equipment
- Figure 4 represents the perspective view of the equipment's anchoring structure
- Figure 5 represents the perspective view of the structure of the painting and cleaning equipment
- Figure 6 represents the right side view in perspective of the “airless” pistol assembly used by means of a lever that activates the trigger;
- Figure 7 represents the perspective view of the movement rail with lateral displacement of the spray gun or cleaning jet
- Figure 8 represents the right side view in perspective of the lateral displacement system assembly adapted to the cleaning system, with emphasis on the pressurized jet of the high pressure washer and its fastening components.
- Figure 9 represents the rear view in perspective of the equipment adapted to the cleaning system, highlighting the high pressure washer and its attachment to metal sheets.
- Figure 10 represents the perspective view of the assembly of the lateral displacement carriage of the spray gun or the cleaning jet next to the rail;
- Figure 11 represents the front perspective view of the equipment structure, highlighting the painting or cleaning machine, the fixing plate and the reservoir;
- Figure 12 represents the perspective view of the vertical movement mechanism of the equipment;
- Figure 13 represents the rear view of the equipment structure, highlighting the hose connected to the reservoir and its assembly in metal sheets;
- Figure 14 represents the front view of the pistol's nozzle, with emphasis on the sensors at the top and bottom;
- Figure 15 represents the flowchart with the sequence of equipment operating steps;
- Figure 16 represents the perspective side view of the fixed anchorage components
- Figure 17 represents the perspective view of the mobile part of the anchoring structure
- Figure 18 represents the top perspective view of the equipment, highlighting the counterweights located at the ends of the cables;
- Figure 19 represents the top view in perspective of a second modality of fixed anchoring structure, with adjustments to adapt to the widths of platbands that will be positioned.
- the present invention demonstrates an equipment (PR) that must be installed on a wall (P), with the purpose of performing its cleaning or painting.
- the equipment (PR) consists of a metal structure formed by side profiles (1)(2) mounted next to front (3) and rear (4) profiles, interconnected in lower profiles (5), equipped with four casters (10) and lateral displacement structure (11), further comprising a folding plate holder (6), hose holder (7), paint reservoir holder (8) and base plates (30); said structure supports a reservoir (21) supported on the plates (30) and by the support (8) of that reservoir; the pistol (12) of the airless machine (20) is fixed to the lateral displacement carriage (13) through a plate (14) which, by means of at least two fastening elements, preferably screws, presses the handle cable of the gun against the main support plate (15), and said gun (12) has an automated trigger through a DC motor (9) and activated by a lever (16) that has an inductive sensor (17), and said carriage (13 ) driven by a stepper motor (19) and coupled to the structure (11); and around the nozzle of the gun (12), there are four distance sensors, two upper (32) and two lower (33) for real-
- the equipment (PR) is suspended using two steel cables (23) and counterweights (46) attached to the anchorage.
- Such cables (23) are responsible for sustaining and allowing vertical movement, which is carried out by means of two motors (22), arranged at the ends of the cabin, responsible for traction of the equipment.
- the paint gun (12) or cleaning jet (51) is moved laterally through a linear guide (11) fixed to the equipment structure.
- the reservoir (21) and command control boxes (48) are attached to the structural profile, in the plates (30) and plate support (6), respectively.
- the equipment is capable of cleaning and painting the external facades of buildings in a suspended manner, avoiding obstacles such as windows and air conditioners through distance sensors. By the same principle, it is located in front of the façade, including checking its proximity to the ground. For the analysis of the quality of the painting, there is a camera that transmits the service in real time.
- the cleaning system high pressure washer
- the painting system airless machine (20)
- the movement of the anchorage of the device is performed manually, similar to conventional systems, still requiring human effort in this regard (as an improvement, you can have a system of lateral movement of the anchorage automated mobile).
- the equipment is not yet sensitive to small details of the building's facade, such as the internal edges of windows (to solve this issue, robotic arms can be used to approach and rotate the paint gun or cleaning jet).
- the equipment is capable of painting only one color at a time, being necessary to clean the gun and replace the paint in the reservoir (21).
- the metal structure of the equipment is essentially formed by five metal frames: left side profile (1) and right side profile (2), front profile (3) and rear profile (4), and a profile lower (5).
- the profiles are preferably manufactured in carbon steel and assembled using a welding process.
- Each steel frame is joined to the others by means of fastening elements such as screws, preferably to constitute a robust structural block in parallelepiped format, which guarantees support and protects its internal components.
- the metal sheets have functions for fixing, supporting and/or supporting internal components of the equipment (PR).
- the folding plates stand out for fixing the electrical control panel (6), hose support (7), paint tank support (8), paint tank base (9) and fixing the four lower casters of the device (10).
- All metal sheets are preferably manufactured in SAE 1020 steel with a thickness of 3/8” or stainless steel with a thickness of 3 mm, depending on the mechanical stress of the piece.
- the airless gun (12) has an automated trigger and tolerates a maximum pressure of 270 bar (27 MPa).
- Its fixation on the pistol lateral displacement carriage (13) consists of a plate (14) which, by means of at least two fastening elements, preferably screws, presses the handle of the pistol grip against the main support plate (15) .
- the plates are made of SAE 1020 steel with a thickness of 3/8” and stainless steel with a thickness of 3 mm, respectively.
- a reversible DC motor (9) of 12 V and 0.6 A is used, which is activated by maneuvering two interface relays controlled by the PLC (controller programmable logic) of the equipment (PR).
- PLC controller programmable logic
- this motor does not have an angular positioning reference, there is a short-range inductive sensor (17) that informs the system of the end of the trigger stroke.
- the lateral displacement mechanism (13) When replacing the cleaning system for the painting system, or vice versa, the lateral displacement mechanism (13) is not modified. There is only the removal of the reservoir (21) in the case of switching to the cleaning system to place the high pressure washer (53) in its place, as well as the removal of the paint gun (12) for the allocation of the water jet. wash (51) and their respective hoses.
- the cleaning system and the painting system are different from each other.
- each one needs its machine for a specific application (airless machine or high pressure washer)
- the equipment (PR) developed is adaptable for both.
- the exchange from one system to another is carried out in a practical way, resulting only in the replacement of the reservoir by the high pressure washer, removal of the paint gun (12) and its respective hoses by the pressurized cleaning jet (51), in the case of the exchange for the cleaning system, as shown in Figure 11 .
- the cleaning jet is positioned through a part (52) fixed to the lateral movement carriage (13). This flexibility makes that the operator can clean a building and, after replacing the system, start painting immediately.
- the reservoir (21) optionally gives way to the high pressure washing machine (53), and the paint gun (12) is removed to fix the jet cleaning jet (51) by means of a plate (52) which, by means of at least two fastening elements, preferably screws, presses the pressurized jet (51) against the main support plate (15).
- the flow control of this jet (51) is carried out by means of a reversible DC motor (47) of 12 V and 0.6 A, which is activated through the maneuver of two interface relays controlled by the PLC (programmable logic controller) of the equipment (PR).
- this motor Connected to the shaft of this motor (47), there is a part (18) which operates the record (50) of the jet (51) of the high pressure washer to control the flow of the cleaning nozzle.
- this motor does not have an angular positioning reference, there is a short-range inductive sensor (49) that informs the system of the end of the stroke of the damper maneuver.
- an electrical panel that includes the electronic components necessary for operation, such as PLC (programmable logic controller), sources, relays for controlling vertical suspension motors, relays for controlling DC motors responsible for triggering the pistol and maneuvering the cleaning jet (51 ), accelerometer to supervise the movement and inclination of the equipment.
- PLC programmable logic controller
- Each motor has a load capacity of approximately 100 kg with a lifting speed of 10 m/min. This represents a motor power of 0.6 hp (450 W) for a voltage of 220 V.
- each motor (22) is capable of pulling its respective suspension cable (23) as this cable performs about four turns on the shaft/drum (24) of the motor. Since there are counterweights (46) at the lower end of the cable, the friction between the cable and the motor shaft ensures traction. mentioned. To prevent the turns of the cable from overlapping each other, there is another parallel axis (25) tangent to the main drum that guides the suspension cable (23). [031] Since there are two different suspension motors (22), and although they have the same specifications, an accelerometer is installed in the suspended cabin of the equipment (PR) to identify if an engine moves faster or longer than another, always correcting these changes. This effect occurs in cases where the center of mass is slightly displaced to the side.
- each traction motor (22) also has its respective safety cable (26).
- the safety system is activated when the equipment tilts laterally in a sudden way, characterizing the rupture of one of the suspension cables (23), for example.
- this suspension cable (23) will move in abnormal situations of fall, so that the pulley is no longer tensioned , thus activating the fall arrester (29) through the lever.
- the tank (21) of the equipment is positioned on two metal plates (30) which support its weight as well as being surrounded by a chain which guarantees its stability when suspended (Figure 13).
- This space for the reservoir has sufficient dimensions to accommodate tanks of different volumes. Therefore, despite considering a 30L tank preferably, if the equipment operates in very tall buildings, changing the tank to a 50L tank, for example, is feasible due to the width and length of the tanks being similar, differentiating especially in height.
- this same space is also able to house, in place of the reservoir (21), the high pressure washer (53) which is fixed to the same support plates (30) of the removed reservoir ( Figure 9 ).
- a sensor (not shown) is installed for monitoring the level of the reservoir, possibly a pressure transmitter per column - gravimetry (the effectiveness of this specific transmitter will be validated through future tests). Its use automates the process, making the system identify the best time to stop for refueling, avoiding intervals in the middle of painting, always aiming at the least amount of time possible.
- a distance sensor (not shown) which identifies the proximity of the equipment to the ground. In this way, the moment it approaches the surface, the system is able to interrupt the vertical movement in order to move to the next column of paint. In addition, identification by this sensor is also useful when the equipment stops for refueling, preventing it from forcing the descent even when it is already on the ground.
- the designed anchoring enables the lateral movement of the suspended equipment throughout the horizontal extension of the building. Its system is installed in a modular way, that is, its assembly is adapted according to the length of the façade in question. Since each module is 1.5 meters long, the operator must lift the number of modules needed on the platform covering the entire length to be painted or cleaned, joining each module through locks (34) screwed between the rails (35) .
- each module has a 1.5 meter long T-profile structural beam rail (35).
- this beam is fixed to the ledge of the building by means of three clamps (36) for the ledge (from the English, parapet clamp scaffolding).
- These clamps are preferably made of carbon steel, which have adjustment holes (37) to adapt to the different widths of existing platbands.
- the lateral displacement of the movable anchor arms can be done either manually by the operator, or through a motor which can communicate with the equipment system, so that when finishing the painting of a column the anchor to automatically move to the next column to be painted.
- the equipment can also be suspended by anchoring systems such as scaffolding, but obviously without the advantage of moving laterally , so that the developed device does not present any limitation of application in relation to conventional means.
- the equipment can also use a fixed anchorage (43), in which it has adjustments (44) to adapt to the different widths of platbands that will be positioned ( Figure 19).
- Suspension of the suspended equipment is carried out using two steel cables with a fiber core (23), which are fixed, one at each anchor point (39), as shown in Figure 18. They support at least five times the maximum suspended load, with the limit load used being approximately 100 kg, varying according to the size of the building due to the variable weight of the length of the suspended cables.
- Each cable is pulled by a suspension motor (22) which moves the equipment vertically through the principle of friction due to the turns of these cables passing through the shaft of the motors.
- there are two more safety cables (26) which cross the fall arrest systems (29) for the sole reason of preventing the fall of the equipment in abnormal situations.
Landscapes
- Spray Control Apparatus (AREA)
Abstract
The invention pertains to the industrial robotics sector and relates to automated equipment used to paint and clean external façades of buildings. To do so, the invention provides equipment (PR) comprising a metal structure carrying a tank (21) linked to an airless machine (20) or housing the high-pressure washer (53), that is mounted together with the lateral movement carriage (3) fastened to a pistol (12), wherein said carriage (13) is driven by a step motor (19) and coupled to a structure (11); and there are four distance sensors arranged about the nozzle of the pistol (12), two upper (32) and two lower (33), for the identification of obstacles in real time; and also comprising two traction motors (22) on each side, with tangent pulleys (27) tensioned by the suspension cables (23), that surround the shaft/drum (24) of the motor and are guided by levers (28), with another parallel shaft (25) tangential to the main drum that separates the suspension cables (23) to ensure said suspension cables are not superposed on the shaft (24), and each traction motor (22) also has a respective safety cable (26) coupled to fall arresters (29); the moveable anchoring structure is formed by two suspension arms, each comprising a beam (38), in which one of the ends of the arms has an anchoring point (39) from which the cables (23) are suspended and at the other end the static anchoring structure is formed by modules that have a rail (35) fastened to the platband of the building by means of three clamps (36) that have adjustment holes (37); with counterweights (46) being positioned at the lower ends both of the suspension cables (23) and of the safety cables (26).
Description
EQUIPAMENTO SUSPENSO PARA PINTURA E LIMPEZA DE SUPERFÍCIES SUSPENDED EQUIPMENT FOR PAINTING AND SURFACES CLEANING
PLANAS VERTICAIS Setor tecnológico da invenção VERTICAL PLANES Technological sector of the invention
[001] A presente invenção pertence ao setor de robotização industrial, e se refere, mais especificamente, a um equipamento automático capaz de pintar e limpar fachadas externas de edificações, uma vez que devido sua automação embarcada, elimina a necessidade do trabalho manual, aumentando a produtividade, qualidade da pintura e economia de tinta, enquanto diminui custos com funcionários, EPI's e eventuais acidentes de trabalho. [001] The present invention belongs to the industrial robotization sector, and refers, more specifically, to an automatic equipment capable of painting and cleaning external facades of buildings, since due to its embedded automation, it eliminates the need for manual work, increasing productivity, paint quality and paint savings, while reducing employee costs, PPE 's and possible work accidents.
Estado da técnica state of the art
[002] Nos tempos atuais, a maioria dos edifícios tem sido construídos com sistemas de fachada, como uma parede de vidro, em vez de concreto. Os arranha- céus contemporâneos com fachadas de vidro requerem manutenção periódica, especialmente na limpeza de janelas, devido ao excesso de poeira e poluição na cidade (Chad, J. J. and McJunkin, J. T., “Façade Maintenance: Owner’s Techniques for Data Management Reference,” Building Façade Maintenance, Repair, and Inspection, Vol. 1444, pp. 109-115, 2004). A manutenção convencional geralmente depende de mão de obra humana e de uma plataforma suspensa por sistema acionado por cabos. No entanto, esses métodos requerem trabalho experiente, são inerentemente perigosos e, às vezes, causam situações de emergência quando ocorrem rajadas de vento ou terremotos. [002] In current times, most buildings have been constructed with facade systems, such as a glass wall, rather than concrete. Contemporary skyscrapers with glass facades require periodic maintenance, especially window cleaning, due to excessive dust and pollution in the city (Chad, J. J. and McJunkin, J. T., “Façade Maintenance: Owner's Techniques for Data Management Reference,” Building Facade Maintenance, Repair, and Inspection, Vol. 1444, pp. 109-115, 2004). Conventional maintenance usually relies on human labor and a platform suspended by a cable-actuated system. However, these methods require experienced labor, are inherently dangerous, and sometimes cause emergency situations when gusty winds or earthquakes occur.
[003] Por esses motivos, muitos estudos têm sido realizados sobre o assunto de automatizar o trabalho de limpeza de janelas de edifícios altos. Uma vez que as paredes do edifício são sempre verticais e estão na direção da gravidade - a capacidade de locomoção na superfície vertical tem sido uma questão importante de se lidar (Chu, B., Jung, K., Flan, C. S., and Flong, D., “A Survey of Climbing Robots: Locomotion and Adhesion,” Int. J. Precis. Eng. Manuf., Vol. 11 , No. 4, pp. 633-647, 2010). Assim, há muitos estudos sobre como gerar a força de retenção contra a gravidade, como força magnética, força de sucção, cabo suspenso, trilho- guia embutido na fachada da parede do prédio, e força de adesão biomimética. No
entanto, apenas o cabo suspenso e a guia embutida, sistemas baseados em ferrovias, têm sido aplicados a edifícios reais, uma vez que outros ainda não são confiáveis o suficiente (Moon, S.M., Shin, C.Y., Huh, J. et al. Window cleaning system with water circulation for building façade maintenance robot and its efficiency analysis. Int. J. of Precis. Eng. and Manuf.-Green Tech. 2, 65-72, 2015). [004] Para ilustrar algumas soluções, pode-se citar documentos de patentes como W01 993022063 - “Remote-controlled system for treating externai surfaces of buildings” que revela um sistema para tratar uma superfície, como as superfícies externas de um edifício alto, que pode ser operado remotamente sem a necessidade de colocar um trabalhador nas proximidades da superfície a ser tratada. O sistema inclui uma coluna de suporte vertical na qual é montada uma unidade de tratamento. A unidade de tratamento pode realizar lavagem, pintura, jato de areia e operações semelhantes e inclui mecanismos para permitir que o dispositivo de trabalho da unidade seja inclinado, bem como se mova paralela e perpendicularmente à superfície tratada. Em outra modalidade, uma unidade de limpeza de janela é suspensa do telhado e pode descer enquanto limpa as superfícies externas das janelas. [003] For these reasons, many studies have been carried out on the subject of automating the work of cleaning windows in tall buildings. Since building walls are always vertical and in the direction of gravity - the ability to move on the vertical surface has been an important issue to deal with (Chu, B., Jung, K., Flan, CS, and Flong, D., “A Survey of Climbing Robots: Locomotion and Adhesion,” Int. J. Precis. Eng. Manuf., Vol. 11, No. 4, pp. 633-647, 2010). Thus, there are many studies on how to generate the holding force against gravity, such as magnetic force, suction force, suspended cable, guide rail embedded in the building wall facade, and biomimetic adhesion force. At the However, only suspended cable and built-in guide, rail-based systems, have been applied to real buildings, as others are still not reliable enough (Moon, SM, Shin, CY, Huh, J. et al. Window cleaning system with water circulation for building façade maintenance robot and its efficiency analysis. Int. J. of Precis. Eng. and Manuf.-Green Tech. 2, 65-72, 2015). [004] To illustrate some solutions, patent documents such as W01 993022063 - “Remote-controlled system for treating external surfaces of buildings” can be cited, which reveals a system for treating a surface, such as the external surfaces of a tall building, which it can be operated remotely without the need to place a worker in close proximity to the surface to be treated. The system includes a vertical support column on which a treatment unit is mounted. The treatment unit can carry out washing, painting, sandblasting and similar operations and includes mechanisms to allow the working device of the unit to be tilted as well as to move parallel and perpendicular to the treated surface. In another embodiment, a window cleaning unit is suspended from the roof and is allowed to descend while cleaning the outer surfaces of windows.
[005] Outro documento WO2018222057 - “Autonomous device for painting interior walls” mostra um dispositivo que compreende uma estrutura de pintura que carrega um recipiente de tinta com tampa; um contrapeso com um reservatório que pode ser preenchido com o material do contrapeso e uma tampa do contrapeso; e um painel de dispersão para dispersar tinta na parede. O dispositivo também compreende cabos conectados às laterais da parte superior da estrutura de pintura para suspendê-la; motores elétricos para tensionar e enrolar os cabos e movimentar a estrutura da pintura; postes ajustáveis extensíveis para transportar os motores, cada poste compreendendo dois tubos interligados; e ventosas dispostas nas extremidades livres dos tubos para prender cada espigão separadamente em um ponto inferior e em um ponto superior. [005] Another document WO2018222057 - “Autonomous device for painting interior walls” shows a device comprising a painting structure that carries a paint container with a lid; a counterweight having a reservoir that can be filled with the counterweight material and a counterweight cover; and a dispersion panel for dispersing paint on the wall. The device also comprises cables connected to the sides of the upper part of the painting structure to suspend it; electric motors to tension and wind the cables and move the painting structure; extendable adjustable posts for carrying the engines, each post comprising two interconnected tubes; and suction cups disposed at the free ends of the tubes for holding each spike separately at a lower point and at an upper point.
[006] E ainda, o documento KR20200080593 - “Spreading apparatus” demonstra um aparelho para aplicar uma superfície de objeto, que é pelo menos uma parte de
uma superfície de parede de um edifício, com uma tinta e uma moldura. Uma unidade de injeção que é montada para ser móvel na estrutura e que pulveriza um material de revestimento na superfície alvo, que precisa ser revestida entre as superfícies da parede; e uma primeira unidade de prevenção de espalhamento e uma segunda unidade de prevenção de espalhamento dispostas na frente da unidade de injeção para evitar o espalhamento da tinta pulverizada através da unidade de injeção, em que a primeira unidade de prevenção de espalhamento é através da unidade de injeção. O material pulverizado é absorvido para evitar o espalhamento da tinta, e a segunda parte de prevenção de espalhamento é disposta fora da primeira parte de prevenção de espalhamento para expandir o intervalo de prevenção de espalhamento da tinta. [006] Also, document KR20200080593 - "Spreading apparatus" demonstrates an apparatus for applying an object surface, which is at least a part of a wall surface of a building, with paint and a frame. An injection unit that is mounted to be movable on the structure and that sprays a coating material onto the target surface, which needs to be coated between the wall surfaces; and a first smear prevention unit and a second smear prevention unit disposed in front of the injection unit for preventing spreading of spray paint through the injection unit, wherein the first smear prevention unit is through the injection unit. injection. The sprayed material is absorbed to prevent ink from spreading, and the second spreading prevention part is arranged outside the first spreading prevention part to expand the ink spreading prevention gap.
[007] Como pode ser visto acima e em outras tecnologias conhecidas do estado da técnica (KR20000006299, KR100437183, EP2911567) a maioria das soluções existentes sobre automação de manutenção de edifícios tem se concentrado apenas no mecanismo de movimentação, e o método de limpeza e manuseio de materiais que são extremamente importantes não foram abordados de forma sistemática e científica. Por exemplo, o método da escova de rolo, frequentemente usado nos sistemas convencionais, tem uma vantagem na eficiência da limpeza, mas requer grande quantidade de água. Este uso excessivo de água provoca poluição ambiental adicional devido ao espalhamento e gotejamento de água contaminada na área circundante. [007] As can be seen above and in other known state-of-the-art technologies (KR20000006299, KR100437183, EP2911567) most existing solutions on building maintenance automation have focused only on the movement mechanism, and the method of cleaning and material handling that is extremely important has not been addressed in a systematic and scientific way. For example, the roller brush method, often used in conventional systems, has an advantage in cleaning efficiency but requires a large amount of water. This excessive use of water causes additional environmental pollution due to the spreading and dripping of contaminated water into the surrounding area.
Novidades e objetivos da invenção Novelties and objectives of the invention
[008] Para contornar as inconsistências que persistem no estado da técnica, o invento soluciona os defeitos apresentados em sistemas conhecidos de pintura e limpeza de fachadas de edifícios, sobretudo andaimes suspensos. Mais precisamente, elimina o custo do envolvimento de muitos trabalhadores no processo, bem como de EPI's (Equipamentos de Proteção Individual) e EPC's (Equipamentos de Proteção Coletiva) e eventuais acidentes de trabalho em altura. Também diminui o desperdício de tinta, reduz o tempo do serviço (tanto a instalação do equipamento quanto a limpeza e pintura) e exclui a imprevisibilidade do
processo, uma vez que se trata de um sistema automático e, portanto, parametrizável. [008] To overcome the inconsistencies that persist in the state of the art, the invention solves the defects presented in known systems of painting and cleaning building facades, especially suspended scaffolding. More precisely, it eliminates the cost of involving many workers in the process, as well as PPE 's (Personal Protection Equipment) and CPE 's (Collective Protection Equipment) and possible accidents at work at height. It also reduces paint waste, reduces service time (both equipment installation and cleaning and painting) and eliminates the unpredictability of the process, since it is an automatic system and, therefore, parameterizable.
[009] Para solucionar os problemas citados, as medidas já conhecidas não envolvem robotização e automação aplicada ao setor de limpeza e pintura de fachadas de edifícios, como o equipamento em questão. Dessa forma, os processos convencionais restringem-se apenas a utilizar pistolas e ferramentas de pintura/limpeza de maior eficiência, andaimes com travas de segurança e a disponibilização de cursos de capacitação e segurança para trabalhadores em altura. [009] To solve the problems mentioned, the known measures do not involve robotization and automation applied to the cleaning and painting sector of building facades, such as the equipment in question. In this way, conventional processes are restricted to using spray guns and more efficient painting/cleaning tools, scaffolding with safety locks and the provision of training and safety courses for workers at height.
[010] É um sistema que atua de forma automática. Além disso, o mesmo equipamento é capaz de realizar tanto a pintura quanto a limpeza de fachadas mediante a troca apenas do mecanismo de pintura/limpeza. E, sobretudo, o custo final do dispositivo é impactado, pois apresenta um alto custo-benefício devido ao baixo valor agregado dos equipamentos empregados. E em relação a sua aplicação, porque economiza tanto no consumo da tinta por se tratar de um dispositivo automático quanto em equipamentos de proteção, custo de trabalhadores, e na previsibilidade devido ao automatismo facilitando a emissão de orçamentos. [010] It is a system that operates automatically. Furthermore, the same equipment is capable of both painting and cleaning facades by simply changing the painting/cleaning mechanism. And, above all, the final cost of the device is impacted, as it presents a high cost-benefit ratio due to the low added value of the equipment used. And in relation to its application, because it saves both in ink consumption because it is an automatic device and in protection equipment, cost of workers, and in predictability due to automatism, facilitating the issuance of budgets.
[011] A invenção trata-se de um equipamento eletromecânico destinado à pintura e limpeza de fachadas externas de edifícios o qual atua de forma suspensa por meio de ancoragens móveis e cabos de aço, tracionados por motores de cabo passante. Como o equipamento possui duas aplicações, a invenção possui um sistema de fixação modular no qual pode abrigar tanto o suporte para a pistola “airless” para a pintura quanto o suporte para o jato pressurizado para a limpeza. O sistema possui reservatório para garantir sua autonomia e uma programação lógica desenvolvida em seu controlador fixo. Motores, sensores e outros dispositivos eletroeletrônicos são alimentados pela rede elétrica convencional de modo indireto. Descrição dos desenhos anexos [011] The invention is an electromechanical equipment intended for painting and cleaning external facades of buildings which acts suspended by means of mobile anchorages and steel cables, pulled by passing cable motors. As the equipment has two applications, the invention has a modular fastening system in which it can house both the support for the “airless” gun for painting and the support for the pressurized jet for cleaning. The system has a reservoir to guarantee its autonomy and a logic programming developed in its fixed controller. Motors, sensors and other electrical and electronic devices are indirectly powered by the conventional electrical network. Description of the attached drawings
[012] A fim de que o presente invento seja plenamente compreendido e levado à prática por qualquer técnico deste setor tecnológico, o mesmo será descrito de
forma clara, concisa e suficiente, tendo como base os desenhos anexos, que a ilustram e subsidiam abaixo listados: [012] In order for the present invention to be fully understood and put into practice by any technician in this technological sector, it will be described in detail in a clear, concise and sufficient manner, based on the attached drawings, which illustrate and support it, listed below:
Figura 1 representa a vista em perspectiva do equipamento de pintura e limpeza; Figura 2 representa a vista frontal do equipamento de pintura e limpeza; Figure 1 represents the perspective view of the painting and cleaning equipment; Figure 2 represents the front view of the painting and cleaning equipment;
Figura 3 representa a vista frontal do equipamento de pintura e limpeza suspenso; Figura 4 representa a vista em perspectiva da estrutura de ancoragem do equipamento; Figure 3 represents the front view of the suspended painting and cleaning equipment; Figure 4 represents the perspective view of the equipment's anchoring structure;
Figura 5 representa a vista em perspectiva da estrutura do equipamento de pintura e limpeza; Figure 5 represents the perspective view of the structure of the painting and cleaning equipment;
Figura 6 representa a vista lateral direita em perspectiva do conjunto da pistola “airless” utilizada por meio de alavanca que aciona o gatilho; Figure 6 represents the right side view in perspective of the “airless” pistol assembly used by means of a lever that activates the trigger;
Figura 7 representa a vista em perspectiva do trilho de movimentação com o deslocamento lateral da pistola de pintura ou do jato de limpeza; Figure 7 represents the perspective view of the movement rail with lateral displacement of the spray gun or cleaning jet;
Figura 8 representa a vista lateral direita em perspectiva do conjunto do sistema de deslocamento lateral adaptado ao sistema de limpeza com destaque ao jato pressurizado da lavadora de alta pressão e seus componentes de fixação. Figure 8 represents the right side view in perspective of the lateral displacement system assembly adapted to the cleaning system, with emphasis on the pressurized jet of the high pressure washer and its fastening components.
Figura 9 representa a vista posterior em perspectiva do equipamento adaptado ao sistema de limpeza com destaque a lavadora de alta pressão e sua fixação em chapas metálicas. Figure 9 represents the rear view in perspective of the equipment adapted to the cleaning system, highlighting the high pressure washer and its attachment to metal sheets.
Figura 10 representa a vista em perspectiva da montagem do carro de deslocamento lateral da pistola de pintura ou do jato de limpeza junto ao trilho; Figura 11 representa a vista frontal em perspectiva da estrutura do equipamento com destaque a máquina de pintura ou de limpeza, a chapa fixadora e reservatório; Figura 12 representa a vista em perspectiva do mecanismo de movimentação vertical do equipamento; Figure 10 represents the perspective view of the assembly of the lateral displacement carriage of the spray gun or the cleaning jet next to the rail; Figure 11 represents the front perspective view of the equipment structure, highlighting the painting or cleaning machine, the fixing plate and the reservoir; Figure 12 represents the perspective view of the vertical movement mechanism of the equipment;
Figura 13 representa a vista posterior da estrutura do equipamento com destaque da mangueira interligada ao reservatório e sua montagem em chapas metálicas; Figura 14 representa a vista frontal do bico da pistola, com destaque a sensores na parte superior e inferior;
Figura 15 representa o fluxograma com a sequência de etapas de funcionamento do equipamento; Figure 13 represents the rear view of the equipment structure, highlighting the hose connected to the reservoir and its assembly in metal sheets; Figure 14 represents the front view of the pistol's nozzle, with emphasis on the sensors at the top and bottom; Figure 15 represents the flowchart with the sequence of equipment operating steps;
Figura 16 representa a vista lateral em perspectiva dos componentes fixos de ancoragem; Figure 16 represents the perspective side view of the fixed anchorage components;
Figura 17 representa a vista em perspectiva da parte móvel da estrutura de ancoragem; Figure 17 represents the perspective view of the mobile part of the anchoring structure;
Figura 18 representa a vista superior em perspectiva do equipamento com destaque aos contrapesos localizados nas extremidades dos cabos; Figure 18 represents the top perspective view of the equipment, highlighting the counterweights located at the ends of the cables;
Figura 19 representa a vista superior em perspectiva de uma segunda modalidade de estrutura fixa de ancoragem, com ajustes para se adaptar as larguras de platibandas que serão posicionados. Figure 19 represents the top view in perspective of a second modality of fixed anchoring structure, with adjustments to adapt to the widths of platbands that will be positioned.
Descrição detalhada da invenção Detailed description of the invention
[013] A presente invenção demonstra um equipamento (PR) que deve ser instalado em uma parede (P), tendo como finalidade executar a sua limpeza ou pintura. [013] The present invention demonstrates an equipment (PR) that must be installed on a wall (P), with the purpose of performing its cleaning or painting.
[014] O equipamento (PR) é composto por uma estrutura metálica formada por perfis laterais (1)(2) montados junto a perfis dianteiro (3) e traseiro (4), interligados em perfis inferiores (5), dotada de quatro rodízios (10) e estrutura de deslocamento lateral (11 ), compreendendo ainda um suporte de chapas dobráveis (6), suporte de mangueiras (7), apoio de reservatório de tinta (8) e chapas de base (30); a referida estrutura suporta um reservatório (21 ) sustentado sobre as chapas (30) e pelo apoio (8) desse reservatório; no carro de deslocamento lateral (13) é fixado a pistola (12) da máquina “airless” (20) através de uma chapa (14) a qual por meio de pelos menos dois elementos de fixação, preferentemente parafusos, prensa o cabo da empunhadura da pistola contra a chapa de apoio principal (15), sendo que a dita pistola (12) possui gatilho automatizado através de motor DC (9) e acionado por alavanca (16) que possui sensor indutivo (17), e dito carro (13) acionado por motor de passo (19) e acoplado a estrutura (11 ); e ao redor do bico da pistola (12), há quatro sensores de distância, sendo dois superiores (32) e dois inferiores (33) para a identificação em tempo real de obstáculos; sendo composto ainda de dois
motores de tração (22) em cada lateral, com roldanas (27) tangentes e tensionadas pelos cabos de suspensão (23), que envolvem o eixo/tambor (24) do motor, e são guiados por alavancas (28), tendo ainda outro eixo paralelo (25) tangente ao tambor principal que guia os cabos de suspensão (23), para não se sobreporem no tambor; e cada motor de tração (22) possui também seu respectivo cabo de segurança (26), acoplados a trava-quedas (29); o equipamento dispõe ainda de um acelerômetro instalado na cabine e uma câmera que acompanha o processo de pintura e limpeza; a estrutura móvel de ancoragem é formada por dois braços de sustentação constituídos cada um por uma viga de perfil estrutural ‘I (38), onde em uma das extremidades dos braços, há o ponto de ancoragem (39) no qual os cabos (23) são suspendidos e na outra extremidade, por meio de três parafusos, os braços são fixados em carros de movimentação lateral (45) os quais são encaixados no trilho (35) por meio de oito rolamentos para cada carro, onde os ditos carros possuem um elemento de trava (40); ainda, uma barra de gabarito (41 ) pode ser instalada entre os carros para sincronizar suas movimentações e manter sempre a distância ideal entre eles, sendo o deslocamento dos carros limitado na extremidade dos trilhos do primeiro e último módulo por meio de uma trava parafusada (42); a estrutura fixa de ancoragem é formada por módulos, que possuem um trilho (35) de viga estrutural perfil T de 1 ,5 metro de comprimento, preferencialmente, sendo unidos através de travas (34) parafusadas, e a dita viga (35) fixada na platibanda da edificação por meio de três abraçadeiras (36), que possuem furos de ajustes (37); opcionalmente, pode-se utilizar uma ancoragem fixa (43), na qual possui ajustes (44) para adaptar-se às diferentes larguras de platibandas que será posicionado; localizados nas extremidades inferiores tanto dos cabos de suspensão (23) quanto dos cabos de segurança (26), possui contrapesos (46). [014] The equipment (PR) consists of a metal structure formed by side profiles (1)(2) mounted next to front (3) and rear (4) profiles, interconnected in lower profiles (5), equipped with four casters (10) and lateral displacement structure (11), further comprising a folding plate holder (6), hose holder (7), paint reservoir holder (8) and base plates (30); said structure supports a reservoir (21) supported on the plates (30) and by the support (8) of that reservoir; the pistol (12) of the airless machine (20) is fixed to the lateral displacement carriage (13) through a plate (14) which, by means of at least two fastening elements, preferably screws, presses the handle cable of the gun against the main support plate (15), and said gun (12) has an automated trigger through a DC motor (9) and activated by a lever (16) that has an inductive sensor (17), and said carriage (13 ) driven by a stepper motor (19) and coupled to the structure (11); and around the nozzle of the gun (12), there are four distance sensors, two upper (32) and two lower (33) for real-time identification of obstacles; being composed of two traction motors (22) on each side, with pulleys (27) tangent and tensioned by the suspension cables (23), which involve the shaft/drum (24) of the motor, and are guided by levers (28), having yet another parallel axis (25) tangent to the main drum that guides the suspension cables (23), so as not to overlap in the drum; and each traction motor (22) also has its respective safety cable (26), coupled to fall arresters (29); the equipment also has an accelerometer installed in the cabin and a camera that monitors the painting and cleaning process; the mobile anchoring structure is formed by two support arms each consisting of a beam of structural profile 'I' (38), where at one end of the arms there is the anchorage point (39) in which the cables (23) are suspended and at the other end, by means of three screws, the arms are fixed in lateral movement carriages (45) which are fitted to the rail (35) by means of eight bearings for each carriage, where said carriages have an element lock (40); still, a template bar (41) can be installed between the carriages to synchronize their movements and always maintain the ideal distance between them, the movement of the carriages being limited at the end of the rails of the first and last module by means of a screwed lock ( 42); the fixed anchoring structure is formed by modules, which have a rail (35) of a T-profile structural beam of 1.5 meters in length, preferably, being joined through bolted locks (34), and said beam (35) is fixed on the ledge of the building by means of three clamps (36), which have adjustment holes (37); optionally, a fixed anchorage (43) can be used, which has adjustments (44) to adapt to the different widths of platbands that will be positioned; located at the lower ends of both the suspension cables (23) and the safety cables (26), it has counterweights (46).
[015] Por meio da instalação da ancoragem móvel no topo do prédio, o equipamento (PR) é suspenso através de dois cabos de aço (23) e contrapesos (46) presos na ancoragem. Tais cabos (23) são responsáveis por sustentar e permitir a movimentação vertical, na qual é realizada por meio de dois motores (22), dispostos nas extremidades da cabine, encarregados pelo tracionamento do
equipamento. A pistola (12) de pintura ou jato de limpeza (51 ) é movimentada lateralmente através de uma guia linear (11 ) fixada na estrutura do equipamento. O reservatório (21 ) e caixas de controle de comando (48) encontram-se fixados juntamente ao perfil estrutural, nas chapas (30) e suporte de chapas (6), respectivamente. [015] By installing the mobile anchorage at the top of the building, the equipment (PR) is suspended using two steel cables (23) and counterweights (46) attached to the anchorage. Such cables (23) are responsible for sustaining and allowing vertical movement, which is carried out by means of two motors (22), arranged at the ends of the cabin, responsible for traction of the equipment. The paint gun (12) or cleaning jet (51) is moved laterally through a linear guide (11) fixed to the equipment structure. The reservoir (21) and command control boxes (48) are attached to the structural profile, in the plates (30) and plate support (6), respectively.
[016] O equipamento é capaz de realizar a limpeza e pintura de fachadas externas de edificações de forma suspensa, desviando de obstáculos como janelas e condicionadores de ar por meio de sensores de distância. Pelo mesmo princípio, se localiza diante da fachada inclusive verificando sua proximidade com o solo. Para a análise da qualidade da pintura, há uma câmera que transmite o serviço em tempo real. O sistema de limpeza (lavadora de alta pressão) proporciona uma vazão de 500 L/h de água, já o sistema de pintura, máquina “airless” (20), proporciona 0,91 L/min de tinta. [016] The equipment is capable of cleaning and painting the external facades of buildings in a suspended manner, avoiding obstacles such as windows and air conditioners through distance sensors. By the same principle, it is located in front of the façade, including checking its proximity to the ground. For the analysis of the quality of the painting, there is a camera that transmits the service in real time. The cleaning system (high pressure washer) provides a flow of 500 L/h of water, while the painting system, airless machine (20), provides 0.91 L/min of paint.
[017] Em relação ao sistema de pintura, a movimentação da ancoragem do dispositivo é realizada de forma manual, similar aos sistemas convencionais, ainda sendo necessário o esforço humano nesse quesito (como aperfeiçoamento, pode- se ter um sistema de movimentação lateral da ancoragem móvel automatizado). Além disso, o equipamento ainda não é sensível a pequenos detalhes da fachada do edifício, como por exemplo bordas internas de janelas (para solucionar essa questão pode-se ter braços robóticos para a aproximação e rotação da pistola de tinta ou jato de limpeza). Por fim, o equipamento é capaz de pintar apenas uma cor por vez, sendo necessário para a troca a limpeza da pistola e substituição da tinta no reservatório (21 ). [017] Regarding the painting system, the movement of the anchorage of the device is performed manually, similar to conventional systems, still requiring human effort in this regard (as an improvement, you can have a system of lateral movement of the anchorage automated mobile). In addition, the equipment is not yet sensitive to small details of the building's facade, such as the internal edges of windows (to solve this issue, robotic arms can be used to approach and rotate the paint gun or cleaning jet). Finally, the equipment is capable of painting only one color at a time, being necessary to clean the gun and replace the paint in the reservoir (21).
[018] Conforme a Figura 5, a estrutura metálica do equipamento é formada essencialmente por cinco esquadrias metálicas: perfil lateral esquerdo (1 ) e perfil lateral direito (2), perfil frontal (3) e perfil traseiro (4), e um perfil inferior (5). Os perfis são preferencialmente manufaturados em aço carbono e montados por meio de processo de união por soldagem. Cada esquadria de aço é unida com as demais por meio de elementos de fixação como parafusos, preferencialmente, para
constituir um bloco estrutural robusto em formato de paralelepípedo, o qual garante a sustentação e protege seus componentes internos. [018] According to Figure 5, the metal structure of the equipment is essentially formed by five metal frames: left side profile (1) and right side profile (2), front profile (3) and rear profile (4), and a profile lower (5). The profiles are preferably manufactured in carbon steel and assembled using a welding process. Each steel frame is joined to the others by means of fastening elements such as screws, preferably to constitute a robust structural block in parallelepiped format, which guarantees support and protects its internal components.
[019] Quanto às chapas metálicas, possuem funções de fixação, suporte e/ou apoio de componentes internos do equipamento (PR). Dentre o uso, destacam-se as chapas dobráveis para a fixação do quadro de comando elétrico (6), suporte de mangueiras (7), apoio do reservatório de tinta (8), base do reservatório de tinta (9) e fixação dos quatro rodízios inferiores do dispositivo (10). Todas as chapas metálicas são fabricadas, preferentemente, em aço SAE 1020 com espessura de 3/8” ou aço inoxidável com espessura de 3 mm, dependendo do esforço mecânico da peça. [019] As for the metal sheets, they have functions for fixing, supporting and/or supporting internal components of the equipment (PR). Among the uses, the folding plates stand out for fixing the electrical control panel (6), hose support (7), paint tank support (8), paint tank base (9) and fixing the four lower casters of the device (10). All metal sheets are preferably manufactured in SAE 1020 steel with a thickness of 3/8” or stainless steel with a thickness of 3 mm, depending on the mechanical stress of the piece.
[020] Além disso, fixado no perfil frontal (3) do equipamento, há uma estrutura (11 ) para o deslocamento lateral dos dispositivos de pintura e limpeza também constituída de chapas metálicas e tubos de aço. [020] In addition, attached to the front profile (3) of the equipment, there is a structure (11) for the lateral displacement of the painting and cleaning devices, also made of metal sheets and steel tubes.
[021] Como ilustram as Figuras 6 e 7, a pistola “airless” (12) possui gatilho automatizado e tolera uma pressão máxima de 270 bar (27 Mpa). Sua fixação no carro de deslocamento lateral da pistola (13) consiste em uma chapa (14) a qual por meio de pelo menos dois elementos de fixação, preferentemente parafusos, prensa o cabo da empunhadura da pistola contra a chapa de apoio principal (15). As chapas são de aço SAE 1020 de espessura 3/8” e de aço inox de espessura 3 mm, respectivamente. [021] As illustrated in Figures 6 and 7, the airless gun (12) has an automated trigger and tolerates a maximum pressure of 270 bar (27 MPa). Its fixation on the pistol lateral displacement carriage (13) consists of a plate (14) which, by means of at least two fastening elements, preferably screws, presses the handle of the pistol grip against the main support plate (15) . The plates are made of SAE 1020 steel with a thickness of 3/8” and stainless steel with a thickness of 3 mm, respectively.
[022] Para a automação do acionamento da pistola (12), é utilizado um motor reversível DC (9) de 12 V e 0,6 A, o qual é acionado por meio da manobra de dois relés de interface controlados pelo CLP (controlador lógico programável) do equipamento (PR). Conectado no eixo desse motor (9), há uma alavanca (16) que aciona o gatilho da pistola conforme a rotação do motor. Como esse motor não possui referência de posicionamento angular, há um sensor indutivo (17) de curto alcance que informa ao sistema o fim do curso do acionamento do gatilho. [022] For the automation of triggering the gun (12), a reversible DC motor (9) of 12 V and 0.6 A is used, which is activated by maneuvering two interface relays controlled by the PLC (controller programmable logic) of the equipment (PR). Connected to the engine shaft (9), there is a lever (16) that triggers the gun trigger according to engine rotation. As this motor does not have an angular positioning reference, there is a short-range inductive sensor (17) that informs the system of the end of the trigger stroke.
[023] Uma vez que o acionamento automatizado do gatilho simula o movimento manual e convencional de uso da pistola (12), e, portanto, não interfere ou depende especificamente desta para funcionar, a substituição da pistola é viável de acordo
com a necessidade do trabalho, podendo ser a troca de uma pistola de tinta por outra de especificação diferente. Além disso, esse tipo de acionamento foi desenvolvido também com o intuito de facilitar a remoção e colocação da pistola, de forma com que seja prático para o operador retirar a máquina “airless” (20) e retocar a pintura em algumas áreas específicas de modo manual, como por exemplo a superfície da fachada próxima ao solo. Essa mesma praticidade e possibilidade de uso manual da pistola ocorre com o sistema de limpeza por meio da fácil remoção e colocação da lavadora de alta pressão (53) bem como seu jato pressurizado (51 ), conforme ilustram as Figuras 8 e 9. [023] Since the automated actuation of the trigger simulates the manual and conventional movement of the gun (12), and therefore does not interfere or specifically depend on it to function, replacing the gun is feasible according to with the need for the job, which could be the exchange of a paint gun for another one with a different specification. In addition, this type of drive was also developed with the aim of facilitating the removal and placement of the gun, so that it is practical for the operator to remove the “airless” machine (20) and touch up the painting in some specific areas so that manually, such as the façade surface close to the ground. This same practicality and possibility of manual use of the gun occurs with the cleaning system through the easy removal and placement of the high pressure washer (53) as well as its pressurized jet (51), as shown in Figures 8 and 9.
[024] A movimentação da pistola ocorre por meio de um carro de deslocamento lateral (13) no qual a pistola (12) está fixada. Esse carro move-se diante da estrutura de deslocamento (11) manufaturado em aço carbono, com o auxílio de 8 rolamentos e é tracionado por meio de um motor de passo (19) através de uma correia sincronizadora, como mostra a Figura 10. [024] The movement of the pistol occurs through a lateral displacement carriage (13) in which the pistol (12) is fixed. This carriage moves in front of the displacement structure (11) manufactured in carbon steel, with the aid of 8 bearings and is driven by a stepper motor (19) through a timing belt, as shown in Figure 10.
[025] No momento em que é realizada a substituição do sistema de limpeza para o sistema de pintura, ou vice-versa, o mecanismo de deslocamento lateral (13) não sofre modificações. Somente há a retirada do reservatório (21 ) no caso da troca para o sistema de limpeza para a colocação da lavadora de alta pressão (53) em seu lugar, bem como a remoção da pistola de tinta (12) para a alocação do jato de lavagem (51 ) e suas respectivas mangueiras. [025] When replacing the cleaning system for the painting system, or vice versa, the lateral displacement mechanism (13) is not modified. There is only the removal of the reservoir (21) in the case of switching to the cleaning system to place the high pressure washer (53) in its place, as well as the removal of the paint gun (12) for the allocation of the water jet. wash (51) and their respective hoses.
[026] O sistema de limpeza e o sistema de pintura são distintos entre si. Porém, apesar de cada um necessitar de sua máquina de aplicação específica (máquina “airless” ou lavadora de alta pressão), o equipamento (PR) desenvolvido é adaptável para ambas. A troca de um sistema para outro é realizada de maneira prática, acarretando apenas na substituição do reservatório pela lavadora de alta pressão, remoção da pistola de tinta (12) e suas respectivas mangueiras pelo jato pressurizado de limpeza (51 ), no caso da troca para o sistema de limpeza, como mostra a Figura 11 . Além disso, o jato de limpeza é posicionado através de uma peça (52) fixada no carro de movimentação lateral (13). Essa flexibilidade faz com
que o operador possa limpar uma edificação e, após a substituição do sistema, iniciar a pintura imediatamente. [026] The cleaning system and the painting system are different from each other. However, although each one needs its machine for a specific application (airless machine or high pressure washer), the equipment (PR) developed is adaptable for both. The exchange from one system to another is carried out in a practical way, resulting only in the replacement of the reservoir by the high pressure washer, removal of the paint gun (12) and its respective hoses by the pressurized cleaning jet (51), in the case of the exchange for the cleaning system, as shown in Figure 11 . In addition, the cleaning jet is positioned through a part (52) fixed to the lateral movement carriage (13). This flexibility makes that the operator can clean a building and, after replacing the system, start painting immediately.
[027] Ao substituir o sistema de pintura pelo sistema de limpeza, o reservatório (21 ) dá, opcionalmente, lugar a máquina de lavagem de alta pressão (53), e a pistola de tinta (12) é retirada para assim fixar o jato pressurizado de limpeza (51 ) por meio de uma chapa (52) a qual por meio de pelo menos dois elementos de fixação, preferentemente parafusos, prensa o jato pressurizado (51 ) contra a chapa de apoio principal (15). O controle de vazão desse jato (51 ) é realizado por meio de um motor reversível DC (47) de 12 V e 0,6 A, o qual é acionado através da manobra de dois relés de interface controlados pelo CLP (controlador lógico programável) do equipamento (PR). Conectado no eixo desse motor (47), há uma peça (18) a qual manobra o registro (50) do jato (51 ) da lavadora de alta pressão para o controle da vazão do esguicho de limpeza. Como esse motor não possui referência de posicionamento angular, há um sensor indutivo (49) de curto alcance que informa ao sistema o fim do curso da manobra do registro. [027] When replacing the painting system with the cleaning system, the reservoir (21) optionally gives way to the high pressure washing machine (53), and the paint gun (12) is removed to fix the jet cleaning jet (51) by means of a plate (52) which, by means of at least two fastening elements, preferably screws, presses the pressurized jet (51) against the main support plate (15). The flow control of this jet (51) is carried out by means of a reversible DC motor (47) of 12 V and 0.6 A, which is activated through the maneuver of two interface relays controlled by the PLC (programmable logic controller) of the equipment (PR). Connected to the shaft of this motor (47), there is a part (18) which operates the record (50) of the jet (51) of the high pressure washer to control the flow of the cleaning nozzle. As this motor does not have an angular positioning reference, there is a short-range inductive sensor (49) that informs the system of the end of the stroke of the damper maneuver.
[028] No interior da cabine do equipamento há um painel elétrico que contempla os componentes eletrónicos necessários para o funcionamento, como CLP (controlador lógico programável), fontes, relés para o comando dos motores de suspensão vertical, relés para o comando dos motores DC responsáveis pelo gatilho da pistola e pela manobra do jato de limpeza (51 ), acelerômetro para supervisionar a movimentação e inclinação do equipamento. [028] Inside the equipment cabin there is an electrical panel that includes the electronic components necessary for operation, such as PLC (programmable logic controller), sources, relays for controlling vertical suspension motors, relays for controlling DC motors responsible for triggering the pistol and maneuvering the cleaning jet (51 ), accelerometer to supervise the movement and inclination of the equipment.
[029] Para realizar a movimentação vertical do equipamento (PR), há dois motores de tração (22) um em cada lateral da cabine suspensa. Cada motor possui uma capacidade de carga de aproximadamente 100 kg com velocidade de elevação de 10 m/min. Isso representa uma potência dos motores de 0,6 CV (450 W) para uma tensão de 220 V. [029] To carry out the vertical movement of the equipment (PR), there are two traction motors (22) one on each side of the suspended cabin. Each motor has a load capacity of approximately 100 kg with a lifting speed of 10 m/min. This represents a motor power of 0.6 hp (450 W) for a voltage of 220 V.
[030] Conforme ilustra a Figura 12, cada motor (22) é capaz de tracionar o seu respectivo cabo de suspensão (23) pois esse cabo realiza cerca de quatro voltas no eixo/tambor (24) do motor. Já que na extremidade inferior do cabo há contrapesos (46), o atrito entre o cabo diante do eixo do motor garante a tração
referida. Para evitar que as voltas do cabo se encavalem entre si, há outro eixo paralelo (25) tangente ao tambor principal que guia o cabo de suspensão (23). [031] Uma vez que há dois motores de suspensão distintos (22), e por mais que possuam as mesmas especificações, um acelerômetro é instalado na cabine suspensa do equipamento (PR) para identificar caso um motor venha a movimentar-se mais rápido ou por mais tempo que outro, corrigindo sempre essas alterações. Esse efeito ocorre em casos que o centro de massa se encontra levemente deslocado para a lateral. [030] As shown in Figure 12, each motor (22) is capable of pulling its respective suspension cable (23) as this cable performs about four turns on the shaft/drum (24) of the motor. Since there are counterweights (46) at the lower end of the cable, the friction between the cable and the motor shaft ensures traction. mentioned. To prevent the turns of the cable from overlapping each other, there is another parallel axis (25) tangent to the main drum that guides the suspension cable (23). [031] Since there are two different suspension motors (22), and although they have the same specifications, an accelerometer is installed in the suspended cabin of the equipment (PR) to identify if an engine moves faster or longer than another, always correcting these changes. This effect occurs in cases where the center of mass is slightly displaced to the side.
[032] Além disso, por motivos de segurança, cada motor de tração (22) possui também seu respectivo cabo de segurança (26). O sistema de segurança é acionado quando o equipamento se inclina lateralmente de forma brusca caracterizando o rompimento de um dos cabos de suspensão (23), por exemplo. Como há uma roldana (27) tangente e tensionada pelo cabo de suspensão e fixada em uma alavanca (28), esse cabo de suspensão (23) irá deslocar-se em situações anormais de queda, de modo com que a roldana deixe de estar tensionada, acionando assim o trava-quedas (29) através da alavanca. [032] In addition, for safety reasons, each traction motor (22) also has its respective safety cable (26). The safety system is activated when the equipment tilts laterally in a sudden way, characterizing the rupture of one of the suspension cables (23), for example. As there is a pulley (27) tangent and tensioned by the suspension cable and attached to a lever (28), this suspension cable (23) will move in abnormal situations of fall, so that the pulley is no longer tensioned , thus activating the fall arrester (29) through the lever.
[033] O reservatório (21) do equipamento é posicionado sobre duas chapas metálicas (30) as quais suportam seu peso bem como é envolvido por uma corrente a qual garante sua estabilidade quando suspenso (Figura 13). Esse espaço destinado ao reservatório possui dimensões suficientes para atender tanques de diversos volumes. Portanto, apesar de considerar-se um reservatório de 30L preferencialmente, caso o equipamento atue em prédios muito altos, a troca do reservatório para um tanque de 50L, por exemplo, é viável devido à largura e comprimento dos tanques serem semelhantes, diferenciando-se sobretudo na altura. Ao adaptar a máquina ao sistema de limpeza, esse mesmo espaço também é capaz de abrigar no lugar do reservatório (21 ) a lavadora de alta pressão (53) a qual é fixada nas mesmas chapas de apoio (30) do reservatório retirado (Figura 9). [034] Partindo do princípio de que a instalação do recipiente se limita apenas ao seu posicionamento e posterior inserção da mangueira do pescador (31 ) em seu interior, o reabastecimento do tanque ocorre de maneira muito rápida e simples.
Além disso, a troca do sistema de pintura para o sistema de limpeza bem como a troca de uma cor de tinta para outra também se tornam muito práticas. [033] The tank (21) of the equipment is positioned on two metal plates (30) which support its weight as well as being surrounded by a chain which guarantees its stability when suspended (Figure 13). This space for the reservoir has sufficient dimensions to accommodate tanks of different volumes. Therefore, despite considering a 30L tank preferably, if the equipment operates in very tall buildings, changing the tank to a 50L tank, for example, is feasible due to the width and length of the tanks being similar, differentiating especially in height. By adapting the machine to the cleaning system, this same space is also able to house, in place of the reservoir (21), the high pressure washer (53) which is fixed to the same support plates (30) of the removed reservoir (Figure 9 ). [034] Assuming that the installation of the container is limited only to its positioning and subsequent insertion of the fisherman's hose (31) inside it, the tank refueling occurs very quickly and simply. Furthermore, switching from painting system to cleaning system as well as switching from one paint color to another also becomes very practical.
[035] Há instalado um sensor (não ilustrado) para o monitoramento do nível do reservatório, possivelmente um transmissor de pressão por coluna - gravimetria (a eficácia desse transmissor em específico será validada mediante testes futuros). Seu uso automatiza o processo, fazendo com que o sistema identifique qual o melhor momento para realizar a parada para reabastecimento, evitando intervalos no meio da pintura, visando sempre o menor gasto de tempo possível. [035] A sensor (not shown) is installed for monitoring the level of the reservoir, possibly a pressure transmitter per column - gravimetry (the effectiveness of this specific transmitter will be validated through future tests). Its use automates the process, making the system identify the best time to stop for refueling, avoiding intervals in the middle of painting, always aiming at the least amount of time possible.
[036] Além disso, como implementação futura ao projeto e, portanto, mediante a testes, está sendo considerado o reabastecimento automático do reservatório, de forma com que não seja mais necessário o operador encher o tanque, mas sim um sistema de bomba e válvulas assim fazer de forma automatizada. Dessa forma, já que o equipamento sabe o nível do reservatório, seu algoritmo irá direcioná-lo para o local de reabastecimento no instante ideal para isso. [036] In addition, as a future implementation of the project and therefore, through testing, the automatic refilling of the reservoir is being considered, so that it is no longer necessary for the operator to fill the tank, but a pump and valve system so do it automatically. In this way, since the equipment knows the level of the reservoir, its algorithm will direct it to the refueling location at the ideal moment for this.
[037] Localizado no perfil inferior da cabine suspensa da máquina, há um sensor de distância (não ilustrado) o qual identifica a proximidade do equipamento com o solo. Dessa forma, no instante em que se aproxima da superfície, o sistema é capaz de interromper a movimentação vertical para assim deslocar-se para a próxima coluna de pintura. Além disso, a identificação por parte desse sensor também é útil quando o equipamento realiza uma parada para reabastecimento, evitando que force a descida mesmo já estando no solo. [037] Located on the lower profile of the machine's suspended cabin, there is a distance sensor (not shown) which identifies the proximity of the equipment to the ground. In this way, the moment it approaches the surface, the system is able to interrupt the vertical movement in order to move to the next column of paint. In addition, identification by this sensor is also useful when the equipment stops for refueling, preventing it from forcing the descent even when it is already on the ground.
[038] Ao redor do bico da pistola (12), há dois sensores de distância superiores (32) e inferiores (33) para a identificação em tempo real de obstáculos na fachada a ser pintada através de variações bruscas de distância no decorrer da pintura, conforme a Figura 14. Para isso, possuem um “range” de trabalho de aproximadamente 25 cm a 50 cm, distância a qual situam-se os obstáculos como janelas ou condicionadores de ar. Seu funcionamento é dado conforme a pistola desloca-se lateralmente, como ilustra a Figura 15. Como há sensores dos dois lados do leque da pistola, um sempre será capaz de identificar o obstáculo antes da pistola pulverizar tinta, seja movimentando-se para a esquerda ou para a direita.
Em cada lado, há sensores superiores e inferiores que abrangem todo o comprimento do leque para garantir que obstáculos pequenos também sejam identificados. No momento em que um obstáculo é constatado, o sistema desliga automaticamente o gatilho da pistola sem interromper a movimentação lateral, até que seja identificada novamente a superfície normalizada para assim retornar a vazão de tinta. [038] Around the nozzle of the gun (12), there are two upper (32) and lower (33) distance sensors for real-time identification of obstacles on the facade to be painted through sudden distance variations during painting , as shown in Figure 14. For this, they have a working “range” of approximately 25 cm to 50 cm, the distance from obstacles such as windows or air conditioners. It works as the gun moves laterally, as shown in Figure 15. As there are sensors on both sides of the gun fan, one will always be able to identify the obstacle before the gun sprays paint, either moving to the left or to the right. On each side, there are upper and lower sensors that span the entire length of the fan to ensure small obstacles are identified too. When an obstacle is detected, the system automatically turns off the trigger of the gun without interrupting the lateral movement, until the normalized surface is identified again, in order to return the ink flow.
[039] Todos os cinco sensores (são 4 sensores da pistola (32)(33) mais 1 sensor de distância para identificar a proximidade do equipamento com o solo) citados anteriormente são do tipo ultrassónico. Porém, também serão testados sensores fotoelétricos com especificações semelhantes para comparar a precisão e usabilidade entre eles. [039] All five sensors (there are 4 gun sensors (32)(33) plus 1 distance sensor to identify the proximity of the equipment to the ground) mentioned above are of the ultrasonic type. However, photoelectric sensors with similar specifications will also be tested to compare accuracy and usability between them.
[040] Além disso, existe uma câmera (não ilustrada) que acompanha o processo de pintura e limpeza, que possui caráter único de supervisão remota, não interferindo diretamente no processo. Por meio dessa câmera, o operador é capaz de identificar a qualidade da pintura ou limpeza em tempo real, bem como eventuais entupimentos da pistola ou outras irregularidades. Serão testados dispositivos móveis com câmeras de comunicação via App assim como câmeras portáteis de comunicação via WiFi, Bluetooth ou outra rede sem fio. Vale lembrar que esse “gadget” é de uso optativo uma vez que não é essencial ao funcionamento eletromecânico do equipamento (PR). [040] In addition, there is a camera (not shown) that monitors the painting and cleaning process, which has the unique character of remote supervision, not directly interfering in the process. Through this camera, the operator is able to identify the quality of painting or cleaning in real time, as well as any gun clogging or other irregularities. Mobile devices with cameras communicating via App will be tested, as well as portable cameras communicating via WiFi, Bluetooth or another wireless network. It is worth remembering that this “gadget” is for optional use since it is not essential to the electromechanical operation of the equipment (PR).
[041] Como ilustram as Figuras 16 e 17, a ancoragem projetada viabiliza a movimentação lateral do equipamento suspenso em toda a extensão horizontal da edificação. Seu sistema é instalado de forma modular, ou seja, sua montagem é adaptada conforme o comprimento da fachada em questão. Uma vez que cada módulo possui 1 ,5 metro de comprimento, o operador deve içar a quantidade de módulos necessários na platibanda compreendendo toda a extensão a ser pintada ou limpa, unindo cada módulo através de travas (34) parafusadas entre os trilhos (35). [041] As illustrated in Figures 16 and 17, the designed anchoring enables the lateral movement of the suspended equipment throughout the horizontal extension of the building. Its system is installed in a modular way, that is, its assembly is adapted according to the length of the façade in question. Since each module is 1.5 meters long, the operator must lift the number of modules needed on the platform covering the entire length to be painted or cleaned, joining each module through locks (34) screwed between the rails (35) .
[042] Descrevendo inicialmente a parte fixa da ancoragem, cada módulo possui um trilho de viga estrutural perfil T de 1 ,5 metro de comprimento (35). Essa viga é
fixada na platibanda da edificação por meio de três abraçadeiras (36) para platibanda (do inglês, parapet clamp scaffolding). Essas abraçadeiras são feitas de aço carbono, preferentemente, os quais possuem furos de ajustes (37) para adaptarem-se às diferentes larguras de platibandas existentes. [042] Initially describing the fixed part of the anchorage, each module has a 1.5 meter long T-profile structural beam rail (35). this beam is fixed to the ledge of the building by means of three clamps (36) for the ledge (from the English, parapet clamp scaffolding). These clamps are preferably made of carbon steel, which have adjustment holes (37) to adapt to the different widths of existing platbands.
[043] Em relação à parte móvel da ancoragem, há dois braços de sustentação constituídos cada um por uma viga de perfil estrutural ‘LT (38). Em uma das extremidades dos braços, há o ponto de ancoragem (39) no qual os cabos de aço são suspendidos. Na outra extremidade, por meio de três parafusos, os braços são fixados em carros de movimentação lateral (45) os quais são encaixados no trilho (35) por meio de oito rolamentos para cada carro, para assim viabilizar o deslocamento lateral dos braços de suspensão. Cada carro possui um parafuso de trava (40) para garantir imobilidade durante a pintura de cada coluna da faixada do prédio. Dessa forma, apesar de haver dois braços de sustentação distintos e de movimentações independentes um do outro, uma barra de gabarito (41 ) pode ser instalada entre os carros para sincronizar suas movimentações e manter sempre a distância ideal entre eles. Vale lembrar que o deslocamento dos carros é limitado na extremidade dos trilhos do primeiro e último módulo por meio de uma trava parafusada (42) por questões de segurança. [043] Regarding the mobile part of the anchorage, there are two support arms each consisting of a beam of structural profile 'LT (38). At one end of the arms, there is the anchor point (39) from which the steel cables are suspended. At the other end, by means of three screws, the arms are fixed on lateral movement carriages (45) which are fitted to the rail (35) by means of eight bearings for each carriage, in order to enable the lateral displacement of the suspension arms. . Each carriage has a locking screw (40) to ensure immobility during the painting of each column of the building's façade. In this way, despite having two distinct support arms and movements independent of each other, a template bar (41) can be installed between the carriages to synchronize their movements and always maintain the ideal distance between them. It is worth remembering that the displacement of the carriages is limited at the end of the rails of the first and last module by means of a screw lock (42) for safety reasons.
[044] O deslocamento lateral dos braços móveis da ancoragem pode ser feito tanto de maneira manual pelo operador, quanto por meio de um motor o qual pode se comunicar com o sistema do equipamento, de forma com que ao finalizar a pintura de uma coluna a ancoragem se desloque automaticamente para a próxima coluna a ser pintada. [044] The lateral displacement of the movable anchor arms can be done either manually by the operator, or through a motor which can communicate with the equipment system, so that when finishing the painting of a column the anchor to automatically move to the next column to be painted.
[045] Apesar do sistema de ancoragem citado se adaptar a diferentes realidades de coberturas de edificações, em casos específicos onde não há platibandas o equipamento pode também ser suspenso por sistemas de ancoragens como de andaimes, porém obviamente sem a vantagem de deslocar-se lateralmente, de forma com que o dispositivo desenvolvido não apresente nenhuma limitação de aplicação em relação aos meios convencionais. Além de, em casos normais com platibanda, o equipamento também pode utilizar uma ancoragem fixa (43), na qual
possui ajustes (44) para adaptar-se às diferentes larguras de platibandas que será posicionado (Figura 19). [045] Although the aforementioned anchoring system adapts to different realities of building roofs, in specific cases where there are no platbands, the equipment can also be suspended by anchoring systems such as scaffolding, but obviously without the advantage of moving laterally , so that the developed device does not present any limitation of application in relation to conventional means. In addition to, in normal cases with platband, the equipment can also use a fixed anchorage (43), in which it has adjustments (44) to adapt to the different widths of platbands that will be positioned (Figure 19).
[046] A sustentação do equipamento suspenso é realizada através de dois cabos de aço com alma de fibra (23) os quais são fixados um em cada ponto de ancoragem (39), como mostra a Figura 18. Eles suportam no mínimo cinco vezes a carga máxima suspensa, sendo a carga limite utilizada de aproximadamente 100 kg, variando de acordo com o tamanho do edifício devido ao peso variável do comprimento dos cabos suspensos. Cada cabo é tracionado por um motor de suspensão (22) o qual movimenta o equipamento verticalmente por meio do princípio de atrito devido às voltas desses cabos passantes no eixo dos motores. Além disso, há mais dois cabos de segurança (26) os quais atravessam os sistemas de trava-quedas (29) pelo motivo único de inviabilizar a queda do equipamento em situações anormais. [046] Suspension of the suspended equipment is carried out using two steel cables with a fiber core (23), which are fixed, one at each anchor point (39), as shown in Figure 18. They support at least five times the maximum suspended load, with the limit load used being approximately 100 kg, varying according to the size of the building due to the variable weight of the length of the suspended cables. Each cable is pulled by a suspension motor (22) which moves the equipment vertically through the principle of friction due to the turns of these cables passing through the shaft of the motors. In addition, there are two more safety cables (26) which cross the fall arrest systems (29) for the sole reason of preventing the fall of the equipment in abnormal situations.
[047] Localizados nas extremidades inferiores tanto dos cabos de suspensão quanto dos cabos de segurança, há contrapesos (46) os quais resultam em aproximadamente 10 kg de cada lado, ou seja, 5 kg em cada contrapeso. Servem para manter os quatro cabos alinhados no eixo vertical. Eles também estão suspensos para assim acompanharem a movimentação lateral do sistema. [047] Located at the lower ends of both the suspension cables and the safety cables, there are counterweights (46) which result in approximately 10 kg on each side, that is, 5 kg on each counterweight. They serve to keep the four cables aligned on the vertical axis. They are also suspended to accompany the lateral movement of the system.
[048] É importante salientar que as figuras e descrição realizadas não possuem o condão de limitar as formas de execução do conceito inventivo ora proposto, mas sim de ilustrar e tornar compreensíveis as inovações conceituais reveladas nesta solução. Desse modo, as descrições e imagens devem ser interpretadas de forma ilustrativa e não limitativa, podendo existir outras formas equivalentes ou análogas de implementação do conceito inventivo ora revelado e que não fujam do espectro de proteção delineado na solução proposta.
[048] It is important to point out that the figures and description made do not have the ability to limit the ways of executing the proposed inventive concept, but to illustrate and make the conceptual innovations revealed in this solution understandable. In this way, the descriptions and images must be interpreted in an illustrative and non-limiting way, and there may be other equivalent or analogous ways of implementing the inventive concept now revealed and that do not deviate from the spectrum of protection outlined in the proposed solution.
Claims
REIVINDICAÇÕES
1- EQUIPAMENTO SUSPENSO PARA PINTURA E LIMPEZA DE SUPERFÍCIES PLANAS VERTICAIS composta de cabine sustentada por cabos interligados a estrutura de ancoragem, e caracterizado por compreender uma estrutura metálica formada por perfis laterais (1 )(2) montados junto a perfis dianteiro (3) e traseiro (4), interligados em perfis inferiores (5), dotada de quatro rodízios (10) e estrutura de deslocamento lateral (11 ), dispondo ainda de suporte de chapas dobráveis (6), suporte de mangueiras (7), apoio de reservatório de tinta (8) e chapas de base (30); a dita estrutura suporta uma máquina “airless” (20) e sustenta um reservatório (21 ) suportado pelas chapas (30) e escorado pelo apoio (8); é fixado no carro de deslocamento lateral (13) a pistola (12) ou o jato de limpeza (51 ) através de uma chapa (14) a qual por meio de pelos menos dois elementos de fixação, preferentemente parafusos, prensa o cabo da empunhadura da pistola contra a chapa de apoio principal (15), sendo que a dita pistola (12) possui gatilho automatizado através de motor DC (9) e acionado por alavanca (16) que possui sensor indutivo (17), e o dito carro (13) é acionado por motor de passo (19) e acoplado a estrutura (11 ); e ao redor do bico da pistola (12), ter-se quatro sensores de distância, sendo dois superiores (32) e dois inferiores (33); sendo composto ainda de dois motores de tração (22) em cada lateral, com roldanas (27) tangentes e tensionadas pelos cabos de suspensão (23), que envolvem o eixo/tambor (24) do motor, e são guiados por alavancas (28), tendo ainda outro eixo paralelo (25) tangente ao tambor principal que guia os cabos de suspensão (23), para não se sobreporem no tambor; e cada motor de tração (22) possuir também seu respectivo cabo de segurança (26), acoplados a trava-quedas (29); a estrutura móvel de ancoragem ser formada por dois braços de sustentação constituídos cada um por uma viga de perfil estrutural ‘U’ (38), onde em uma das extremidades dos braços, ter-se o ponto de ancoragem (39) no qual os cabos (23) são suspendidos e na outra extremidade, por meio de três parafusos, os braços
são fixados em carros de movimentação lateral (45) os quais são encaixados no trilho (35) por meio de oito rolamentos para cada carro, onde os ditos carros possuem um elemento de trava (40); a estrutura fixa de ancoragem ser formada por módulos, que possuem um trilho (35) de viga estrutural perfil T de 1 ,5 metro de comprimento, preferencialmente, sendo unidos através de travas (34) parafusadas, e a dita viga (35) fixada na platibanda da edificação por meio de três abraçadeiras (36), que possuem furos de ajustes (37); e localizados nas extremidades inferiores tanto dos cabos de suspensão (23) quanto dos cabos de segurança (26), contrapesos (46). 1- SUSPENDED EQUIPMENT FOR PAINTING AND CLEANING FLAT VERTICAL SURFACES composed of a cabin supported by cables interconnected to the anchoring structure, and characterized by comprising a metal structure formed by side profiles (1)(2) mounted next to front profiles (3) and rear (4), interconnected in lower profiles (5), equipped with four casters (10) and lateral displacement structure (11), also featuring folding plate support (6), hose support (7), reservoir support ink (8) and base plates (30); said structure supports an "airless" machine (20) and supports a reservoir (21) supported by the plates (30) and anchored by the support (8); the pistol (12) or the cleaning jet (51) is fixed to the lateral displacement carriage (13) through a plate (14) which, by means of at least two fastening elements, preferably screws, presses the grip cable of the gun against the main support plate (15), and said gun (12) has an automated trigger through a DC motor (9) and activated by a lever (16) that has an inductive sensor (17), and said carriage ( 13) is driven by a stepper motor (19) and coupled to the structure (11); and around the nozzle of the gun (12), having four distance sensors, two upper (32) and two lower (33); still being composed of two traction motors (22) on each side, with pulleys (27) tangent and tensioned by the suspension cables (23), which involve the shaft/drum (24) of the motor, and are guided by levers (28 ), having yet another parallel axis (25) tangent to the main drum that guides the suspension cables (23), so as not to overlap in the drum; and each traction motor (22) also has its respective safety cable (26), coupled to a fall arrest device (29); the mobile anchoring structure is formed by two support arms each consisting of a structural 'U' profile beam (38), where at one end of the arms, there is an anchorage point (39) in which the cables (23) are suspended and at the other end, by means of three screws, the arms they are fixed on lateral movement carriages (45) which are fitted to the rail (35) by means of eight bearings for each carriage, where said carriages have a locking element (40); the fixed anchoring structure is formed by modules, which have a rail (35) of a T-profile structural beam of 1.5 meters in length, preferably, being joined through bolted locks (34), and said beam (35) is fixed on the ledge of the building by means of three clamps (36), which have adjustment holes (37); and located at the lower ends of both the suspension cables (23) and the safety cables (26), counterweights (46).
2- EQUIPAMENTO, de acordo com a reivindicação 1 , e caracterizado pelos perfis (1)(2)(3)(4)(5) serem preferencialmente manufaturados em aço carbono e montados por meio de processo de união por soldagem; e cada esquadria de aço ser unida com as demais por meio de elementos de fixação como parafusos, preferencialmente, constituindo um bloco estrutural em formato de paralelepípedo. 2- EQUIPMENT, according to claim 1, and characterized by the profiles (1)(2)(3)(4)(5) being preferably manufactured in carbon steel and assembled by means of a welding process; and each steel frame is joined to the others by means of fastening elements such as screws, preferably constituting a structural block in the shape of a parallelepiped.
3- EQUIPAMENTO, de acordo com a reivindicação 1 , e caracterizado pelo reservatório (21 ) ser opcionalmente substituído para colocação da lavadora de alta pressão (53). 3- EQUIPMENT, according to claim 1, and characterized in that the reservoir (21) is optionally replaced for placement of the high pressure washer (53).
4- EQUIPAMENTO, de acordo com a reivindicação 1 , e caracterizado pela pistola (12) ser removida para alocação do jato de lavagem (51 ). 4- EQUIPMENT, according to claim 1, and characterized by the gun (12) being removed for allocation of the washing jet (51).
5- EQUIPAMENTO, de acordo com a reivindicação 3, e caracterizado pelo jato pressurizado de limpeza (51 ) ser fixado por meio de uma chapa (52) a qual por meio de pelo menos dois elementos de fixação, preferentemente parafusos, prensa o jato pressurizado (51 ) contra a chapa de apoio principal (15). 5- EQUIPMENT, according to claim 3, and characterized in that the pressurized cleaning jet (51) is fixed by means of a plate (52) which, by means of at least two fastening elements, preferably screws, presses the pressurized jet (51) against the main support plate (15).
6- EQUIPAMENTO, de acordo com as reivindicações 4 e 5, e caracterizado pelo controle de vazão desse jato (51 ) ser realizado por meio de um motor reversível DC (47) de 12 V e 0,6 A, o qual é acionado através da manobra de dois relés de interface controlados pelo CLP (controlador lógico programável); e conectado no eixo desse motor (47), ter uma peça (18) a qual manobra o registro (50) do jato (51 ) da lavadora de alta pressão para o controle da vazão do esguicho
de limpeza; e ainda, dispor de um sensor indutivo (49) de curto alcance que informa o fim do curso da manobra do registro. 6- EQUIPMENT, according to claims 4 and 5, and characterized by the flow control of this jet (51) being carried out by means of a reversible DC motor (47) of 12 V and 0.6 A, which is activated through maneuvering two interface relays controlled by the PLC (programmable logic controller); and connected to the shaft of that motor (47), have a part (18) which maneuvers the record (50) of the jet (51) of the high pressure washer to control the flow of the nozzle cleaning; and also, have a short-range inductive sensor (49) that informs the end of the course of the damper maneuver.
7- EQUIPAMENTO, de acordo com a reivindicação 1 , e caracterizado por dispor de um acelerômetro instalado na cabine e uma câmera que acompanha o processo de pintura e limpeza. 7- EQUIPMENT, according to claim 1, and characterized by having an accelerometer installed in the cabin and a camera that monitors the painting and cleaning process.
8- EQUIPAMENTO, de acordo com a reivindicação 1 , e caracterizado pelo reservatório (21 ) e as caixas de controle de comando (48) serem fixados juntamente ao perfil estrutural, nas chapas (30) e suporte de chapas (6), respectivamente. 8- EQUIPMENT, according to claim 1, and characterized by the reservoir (21) and the command control boxes (48) being fixed together to the structural profile, on the plates (30) and plate support (6), respectively.
9- EQUIPAMENTO, de acordo com a reivindicação 8, e caracterizado pelo reservatório (21 ) ser envolvido por uma corrente para estabilidade quando suspenso. 9- EQUIPMENT, according to claim 8, and characterized in that the reservoir (21) is surrounded by a chain for stability when suspended.
10- EQUIPAMENTO, de acordo com a reivindicação 1 , e caracterizado por ser instalado um sensor para monitoramento do nível do reservatório (21 ), preferencialmente um transmissor de pressão por coluna. 10- EQUIPMENT, according to claim 1, and characterized in that a sensor is installed to monitor the level of the reservoir (21), preferably a pressure transmitter per column.
11- EQUIPAMENTO, de acordo com as reivindicações 1 e 10, e caracterizado por poder reabastecer automaticamente o reservatório (21 ), através de sistema de bomba e válvulas; e com o nível do reservatório, o algoritmo direcionar para o local de reabastecimento no instante ideal. 11- EQUIPMENT, according to claims 1 and 10, and characterized in that it can automatically replenish the reservoir (21), through a pump and valve system; and with the reservoir level, the algorithm directs to the refueling location at the ideal time.
12- EQUIPAMENTO, de acordo com a reivindicação 1 , e caracterizado pela pistola “airless” (12) que possui gatilho automatizado com tolerância de pressão máxima de 270 bar (27 Mpa), e a manobra do jato de limpeza (51 ) serem acionados por motores reversíveis DC (9) de 12 V e 0,6 A, os quais são acionados por meio de dois relés de interface controlados por CLP (controlador lógico programável). 12- EQUIPMENT, according to claim 1, and characterized by the "airless" gun (12) that has an automated trigger with a maximum pressure tolerance of 270 bar (27 Mpa), and the cleaning jet maneuver (51) is activated by reversible DC motors (9) of 12 V and 0.6 A, which are driven by means of two interface relays controlled by a PLC (programmable logic controller).
13- EQUIPAMENTO, de acordo com as reivindicações 1 e 12, e caracterizado por ser conectado no eixo do motor (9) uma alavanca (16) que aciona o gatilho da pistola conforme a rotação do motor; e ter ainda um sensor indutivo (17) de curto alcance que informa ao sistema o fim do curso do acionamento do gatilho.
14- EQUIPAMENTO, de acordo com as reivindicações 1 , 12 e 13, e caracterizado pela movimentação da pistola (12) ou o jato de limpeza (51 ) ocorrer por meio de um carro de deslocamento lateral (13) a qual está fixado, e o carro mover-se diante da estrutura (11 ), sendo tracionado por meio de um motor de passo (19) através de uma correia sincronizadora. 13- EQUIPMENT, according to claims 1 and 12, and characterized in that a lever (16) is connected to the motor shaft (9) that triggers the gun trigger according to the engine rotation; and also have a short-range inductive sensor (17) that informs the system of the end of the trigger actuation course. 14- EQUIPMENT, according to claims 1, 12 and 13, and characterized by the movement of the gun (12) or the cleaning jet (51) occurs by means of a lateral displacement carriage (13) to which it is fixed, and the carriage moves in front of the structure (11), being pulled by means of a stepper motor (19) through a timing belt.
15- EQUIPAMENTO, de acordo com a reivindicação 1 , e caracterizado pela movimentação vertical ocorrer através de dois motores de tração (22), que possuem capacidade de carga de 100 kg com velocidade de elevação de 10 m/min, ao menos. 15- EQUIPMENT, according to claim 1, and characterized by the vertical movement occurring through two traction motors (22), which have a load capacity of 100 kg with a lifting speed of at least 10 m/min.
16- EQUIPAMENTO, de acordo com a reivindicação 1 , e caracterizado por estar localizado no perfil inferior da cabine suspensa, um sensor de distância de identificação de proximidade com o solo. 16- EQUIPMENT, according to claim 1, and characterized in that it is located in the lower profile of the suspended cabin, a distance sensor for identifying proximity to the ground.
17- EQUIPAMENTO, de acordo com a reivindicação 1 , e caracterizado por ao redor do bico da pistola (12), ter-se dois sensores superiores (32) e dois inferiores (33) que possuem uma distância de trabalho de 25 cm a 50 cm. 17- EQUIPMENT, according to claim 1, and characterized in that around the nozzle of the gun (12), there are two upper sensors (32) and two lower sensors (33) that have a working distance of 25 cm to 50 cm.
18- EQUIPAMENTO, de acordo com as reivindicações 16 e 17, e caracterizado pelos quatro sensores (32)(33) e o sensor de distância serem, preferentemente, do tipo ultrassónico ou fotoelétrico. 18- EQUIPMENT, according to claims 16 and 17, and characterized by the four sensors (32)(33) and the distance sensor being, preferably, of the ultrasonic or photoelectric type.
19- EQUIPAMENTO, de acordo com a reivindicação 1 , e caracterizado por opcionalmente, poder-se utilizar uma ancoragem fixa (43), na qual possui ajustes (44) para adaptar-se às diferentes larguras de platibandas que será posicionado. 19- EQUIPMENT, according to claim 1, and characterized in that, optionally, a fixed anchorage (43) can be used, which has adjustments (44) to adapt to the different widths of platbands that will be positioned.
20- EQUIPAMENTO, de acordo com a reivindicação 1 , e caracterizado pela ancoragem ser formatada em módulos, onde cada módulo possui 1 ,5 metro de comprimento, unindo-os através de travas (34) parafusadas entre os trilhos (35). 20- EQUIPMENT, according to claim 1, and characterized by the anchoring being formatted in modules, where each module is 1.5 meters long, joining them through locks (34) screwed between the rails (35).
21- EQUIPAMENTO, de acordo com a reivindicação 1 , e caracterizado por uma barra de gabarito (41 ) poder ser instalada entre os carros para sincronizar suas movimentações e manter sempre a distância ideal entre eles, sendo o deslocamento dos carros limitado na extremidade dos trilhos do primeiro e último módulo por meio de uma trava parafusada (42).
22- EQUIPAMENTO, de acordo com a reivindicação 1 , e caracterizado pelos contrapesos (46) resultarem em até 10 kg de cada lado, preferencialmente, com 5 kg em cada contrapeso.
21- EQUIPMENT, according to claim 1, and characterized in that a template bar (41) can be installed between the carriages to synchronize their movements and always maintain the ideal distance between them, the displacement of the carriages being limited at the end of the rails of the first and last module by means of a screw lock (42). 22- EQUIPMENT, according to claim 1, and characterized by the counterweights (46) resulting in up to 10 kg on each side, preferably with 5 kg on each counterweight.
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