WO2022259834A1 - 脱離可能な皮膜形成用組成物 - Google Patents
脱離可能な皮膜形成用組成物 Download PDFInfo
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- WO2022259834A1 WO2022259834A1 PCT/JP2022/020832 JP2022020832W WO2022259834A1 WO 2022259834 A1 WO2022259834 A1 WO 2022259834A1 JP 2022020832 W JP2022020832 W JP 2022020832W WO 2022259834 A1 WO2022259834 A1 WO 2022259834A1
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- acid
- film
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- pigment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/06—Interconnection of layers permitting easy separation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/26—Printing on other surfaces than ordinary paper
- B41M1/30—Printing on other surfaces than ordinary paper on organic plastics, horn or similar materials
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/02—Printing inks
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/02—Printing inks
- C09D11/10—Printing inks based on artificial resins
- C09D11/101—Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D201/00—Coating compositions based on unspecified macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
Definitions
- the present invention relates to a composition used to form a film that can be detached from a substrate.
- Patent Document 1 a method is disclosed in which a film containing a styrene-acrylic acid resin, a phenolic resin, or a styrene-maleic acid resin as a vehicle printed on a heat-shrinkable PET film is removed with alkaline water (Patent Document 1). ). Similarly, a coat layer containing a styrene-maleic acid resin, a rosin-maleic acid resin, or an acrylic acid copolymer resin is placed between the printed layers on the heat-shrinkable PET film, and the coat layer is washed with alkaline water. Desorption methods have been disclosed (Patent Documents 2 and 3).
- a desorption layer containing aluminum, an acid value aluminum, or silica is disposed between the plastic substrate and the printed layer and immersed in a basic aqueous solution to remove the desorption layer and remove the printed layer from the plastic substrate.
- a method for manufacturing a recycled base material is also disclosed (Patent Document 7).
- Patent Document 7 A method for manufacturing a recycled base material is also disclosed (Patent Document 7).
- Patent Document 7 in order to ensure the adhesion between the substrate and the release layer, and between the release layer and the printed layer, there are restrictions such as the need to design a new composition, and it is necessary to develop a new film-forming material at the same time. There is a problem that there is pressure on development resources. There has been room for further study to provide a recycling method for plastic substrates that allows the film to be removed in a simple manner and the film layer to be easily removed from the plastic substrate.
- the problem to be solved by the present invention is to solve the marine plastic problem and the health and environmental problems of workers at the same time.
- the film-forming composition contains inorganic particles having a specific particle size and exhibiting a specific solubility in an alkaline solution.
- the inventors have found that the above problems can be solved, and have completed the present invention.
- a detachable film-forming composition for forming a detachable film on the surface of a substrate A directly or via another layer by treatment with an alkaline solution
- the film-forming composition contains inorganic particles having a particle diameter of 0.3 ⁇ m or more, and the inorganic particles are dissolved in ion-exchanged water to form a 1% by mass aqueous alkaline solution35.
- a film-forming composition having a solubility of 10 ppm or more when dissolved under a temperature condition of °C.
- a substrate B is arranged on the surface of the printed layer opposite to the surface on which the substrate A is arranged, and the printed matter and A laminate obtained by laminating the base material B.
- the present invention it is possible to provide a film-forming composition that allows the film to be removed from a general-purpose plastic substrate by a simple method and the film layer to be easily removed from the plastic substrate.
- FIG. 1 is an SEM image (magnification: 1,000 times) of Example 1.
- FIG. 1 is an SEM image (magnification: 1,000 times) of Example 1.
- FIG. 1 is an SEM image of Example 1 (magnification: 10,000 times).
- 1 is an SEM image of Example 1 (magnification: 10,000 times).
- 2 is an SEM image (magnification: 1,000 times) of Comparative Example 1.
- FIG. 2 is an SEM image (magnification: 1,000 times) of Comparative Example 1.
- FIG. 1 is an SEM image of Comparative Example 1 (magnification: 10,000 times).
- 1 is an SEM image of Comparative Example 1 (magnification: 10,000 times).
- the film-forming composition of the present invention is used to form a film on the surface of the substrate A directly or via another layer.
- the other layer may be a single layer or a plurality of layers.
- a film formed from the film-forming composition of the present invention can be removed by treatment with an alkaline solution.
- the film-forming composition contains inorganic particles.
- the inorganic particles have a particle diameter of 0.3 ⁇ m or more, and have a solubility of 1% by mass in an alkaline solution obtained by dissolving sodium hydroxide in ion-exchanged water at a temperature of 35° C. 10 ppm or more.
- the film formed from the film-forming composition of the present invention is used to remove from the substrate A a printed layer formed on the surface of the substrate A directly or via another layer.
- the printed layer means a layer formed by printing with printing ink.
- Methods for removing the printed layer from the base material A include, for example, a method in which the printed layer itself has a detachment function and the printed layer is detached from the base material A (hereinafter also referred to as pattern A method), Another layer is provided between the printed layer and the substrate A, the separate layer has a detachment function, and by detaching the separate layer, the printed layer is also removed from the substrate A.
- a method of desorption hereinafter also referred to as pattern B method
- pattern B method A method of desorption
- the film formed from the film-forming composition of the present invention is intended for both the printed layer in the pattern A method and another layer in the pattern B method. More specifically, the film according to the present invention includes both a printed layer and a primer layer and a varnish layer, which will be described later. That is, the film-forming composition of the present invention can be used in any form of printing ink, primer, or varnish. The film-forming composition of the present invention may be used to form at least one of the printed layer, the primer layer, and the varnish layer. can be formed with the film-forming composition of the present invention.
- Examples of the arrangement configuration of the film and the substrate A according to the present invention include the following cases. ⁇ Base material A - printed layer (white) - printed layer (color) ⁇ Base material A-primer layer-printing layer (white)-printing layer (color) ⁇ Base material A - printed layer (white) - printed layer (color) - varnish layer ⁇ Base material A - primer layer - printed layer (white) - printed layer (color) - varnish layer ⁇ Base material A - printed layer (color ) - printed layer (white) ⁇ Base material A-primer layer-printing layer (color)-printing layer (white) ⁇ Base material A - printed layer (color) - printed layer (white) - varnish layer ⁇ Base material A - primer layer - printed layer (color) - printed layer (white) - varnish layer ⁇ Base material A - varnish layer (color) - varnish layer ⁇ Base material A - varnish layer (color) - varnish layer ⁇ Base material A - varnish layer (color)
- the base material A represents the base material A described later
- the printed layer (white) uses the film-forming composition of the present invention as a printing ink, and uses a white colorant to be contained in the film-forming composition.
- a printed layer formed by printing the film-forming composition using a coloring agent used for ink, and a printed layer (color) is a layer formed by printing the film-forming composition of the present invention as a printing ink.
- a printed layer formed by printing the film-forming composition using a coloring agent other than the coloring agent used in the white ink as a coloring agent to be contained in the film-forming composition, and the primer layer is the primer layer of the present invention.
- the printed layer is an example in which two layers are laminated, one in which white ink is used and the other in which color ink is used as a coloring agent other than white ink. It is not necessary to form two or more layers, and it may be formed of either one layer of white or color.
- the film-forming composition of the present invention can be used as a printing ink for forming a printed layer, but the type of the printing ink is not particularly limited as long as the effects of the present invention can be exhibited, and can be appropriately selected according to the purpose.
- Examples include liquid inks such as organic solvent-based inks and water-based inks, and active energy ray-curable inks such as UV (ultraviolet curable) inks and EB (electron beam curable) inks. Therefore, when the film-forming composition of the present invention is used as an organic solvent-based ink (organic solvent-based composition), when used as a water-based ink (water-based composition), and when used as a UV ink (UV composition), will be described below.
- Organic solvent-based composition which is the film-forming composition of the present invention, is used to form a printed layer that is detached by treatment with an alkaline solution on the surface of the substrate A directly or via another layer.
- the organic solvent-based composition contains inorganic particles (hereinafter also referred to as inorganic particles A).
- the organic solvent-based composition contains a solvent for the organic solvent, a binder resin, and, if necessary, a colorant and other components.
- Inorganic Particle A has a particle diameter of 0.3 ⁇ m or more, and sodium hydroxide is dissolved in ion-exchanged water to form a 1% by mass aqueous alkaline solution, which is used at a temperature of 35° C. Shows a solubility of 10 ppm or more when dissolved in .
- inorganic particles A include, but are not limited to, inorganic oxides such as alumina, silica, zirconia, magnesia, ceria, yttria, zinc oxide and iron oxide; inorganic nitrides such as silicon nitride, titanium nitride and boron nitride; Silicon carbide, calcium carbonate, magnesium sulfate, aluminum sulfate, aluminum hydroxide, aluminum hydroxide oxide, potassium titanate, talc, kaolinite, dikite, nacrite, halloysite, pyrophyllite, montmorillonite, sericite, mica, amesite, Ceramics such as bentonite, asbestos, zeolite, calcium silicate, magnesium silicate, diatomaceous earth, and silica sand; These may be used alone or in combination.
- inorganic oxides such as alumina, silica, zirconia, magnesia, ceria, yttria, zinc
- kaolin naturally hydrous aluminum silicate
- Kaolin includes wet kaolin, calcined kaolin obtained by calcining wet kaolin, and uncalcined kaolin.
- a main component means a component which occupies 50 mass % or more of a substance.
- the inorganic particles A in the present invention preferably include particles containing at least one selected from the group consisting of inorganic oxides, inorganic nitrides and ceramics.
- inorganic particles A in the present invention particles containing at least one selected from the group consisting of silica, calcium carbonate, kaolinite, mica, and zinc oxide are more preferable, and silica is most preferable.
- silica is most preferable.
- a small particle size is not necessarily good, and it is necessary to maintain a constant particle size.
- the particle diameter of the inorganic particles A is 0.3 ⁇ m or more, more preferably 1 ⁇ m or more, and even more preferably 3 ⁇ m or more, from the viewpoint of promoting detachment of the film.
- the particle diameter of the inorganic particles A is preferably 100 ⁇ m or less, more preferably 50 ⁇ m or less.
- the particle size is more preferably 3.4 ⁇ m or more from the viewpoint of contributing to detachment promotion.
- Examples of the shape of the inorganic particles A include plate-like, scale-like, needle-like, columnar, spherical, polyhedral, and block-like shapes. A plurality of types of inorganic particles A having these shapes may be used in combination.
- the particle diameter of inorganic particles A is measured based on JIS: Z8825-2013.
- the solubility of the inorganic particles A is 10 ppm or more, but from the viewpoint of contributing to the detachment promotion of the film, it is more preferably 20 ppm or more, and even more preferably 100 ppm or more. On the other hand, from the viewpoint of water resistance, the solubility of the inorganic particles A may not be too high, and is preferably 100,000 ppm or less, more preferably 10,000 ppm or less.
- Organic solvent is not particularly limited, and examples include aromatic hydrocarbons such as toluene, xylene, Solvesso #100 and Solvesso #150, aliphatic hydrocarbons such as hexane, methylcyclohexane, heptane, octane, and decane, and methyl acetate. , ethyl acetate, isopropyl acetate, normal propyl acetate, butyl acetate, amyl acetate, ethyl formate, and butyl propionate.
- aromatic hydrocarbons such as toluene, xylene, Solvesso #100 and Solvesso #150
- aliphatic hydrocarbons such as hexane, methylcyclohexane, heptane, octane, and decane
- methyl acetate ethyl acetate
- isopropyl acetate normal propyl a
- Water-miscible organic solvents include alcohols such as methanol, ethanol, propanol, butanol and isopropyl alcohol, ketones such as acetone, methyl ethyl ketone and cyclohaxanone, ethylene glycol (mono, di) methyl ether, and ethylene glycol (mono, di) ethyl.
- Ether ethylene glycol monopropyl ether, ethylene glycol monoisopropyl ether, monobutyl ether, diethylene glycol (mono, di) methyl ether, diethylene glycol (mono, di) ethyl ether, diethylene glycol monoisopropyl ether, diethylene glycol monobutyl ether, triethylene glycol (mono, Di)methyl ether, propylene glycol (mono, di)methyl ether, propylene glycol monopropyl ether, propylene glycol monobutyl ether, dipropylene glycol (mono, di)methyl ether, and other glycol ether organic solvents can be used. These may be used alone or in combination of two or more.
- the ester organic solvent more preferably contains an ester organic solvent having 5 or more carbon atoms from the viewpoint of preventing the organic solvent-based composition of the present invention from being half-dried due to its evaporability.
- the ester organic solvent having 5 or more carbon atoms is not limited, isopropyl acetate, normal propyl acetate, and butyl acetate are more preferable, and normal propyl acetate is particularly preferable.
- the content of the ester-based organic solvent in the organic solvent-based composition of the present invention is preferably 1% by mass or more, preferably 3% by mass or more, preferably 5% by mass or more, preferably 7% by mass or more, and preferably 10% by mass or more. It is preferably 12% by mass or more, preferably 15% by mass or more, preferably 18% by mass or more, and preferably 20% by mass or more. Moreover, 35 mass % or less is preferable, 32 mass % or less is preferable, 30 mass % or less is preferable, 28 mass % or less is preferable, 25 mass % or less is preferable, 23 mass % or less is preferable.
- the content of the ester organic solvent in the organic solvent-based composition of the present invention is preferably 1 to 35% by mass, preferably 3 to 35% by mass, preferably 5 to 32% by mass, preferably 7 to 32% by mass, 10 to 30% by weight is preferred, 12 to 30% by weight is preferred, 15 to 28% by weight is preferred, 18 to 28% by weight is preferred, 20 to 25% by weight is preferred, and 20 to 23% by weight is preferred.
- an alcohol that does not contain an aromatic hydrocarbon-based organic solvent and has a specific evaporation rate of 100 or less when the evaporation rate of butyl acetate is 100 is used. It is preferable to contain. By containing an alcohol having a specific evaporation rate of 100 or less, it is possible to maintain the highlight transfer property with a halftone dot area of 10% or less and improve the highlight.
- the mechanism has the following two points. First of all, 1) After the organic solvent-based composition of the present invention is transferred to the substrate, half of the organic solvent-based composition of the present invention remains in the cells of the gravure plate.
- alcohols with a specific evaporation rate of 100 or less when the evaporation rate of butyl acetate is 100 have a low ratio of hydroxyl groups (alcohol groups) in one molecule of alcohol, and therefore have a low solubility in urethane resins. tend to increase.
- hydroxyl groups alcohol groups
- glycol ethers can be added as long as they are less than 10% by mass of the total amount of the composition.
- the organic solvent-based composition of the present invention contains a binder resin.
- Binder resins include cellulose resins, urethane resins, polyamide resins, vinyl chloride-vinyl acetate copolymer resins, ketone resins, polyester resins, (meth)acrylic resins, rosin-modified maleic acid resins, rosin-modified fumaric acid resins, chlorine Polypropylene resins, ethylene-vinyl acetate copolymer resins, vinyl acetate resins, alkyd resins, polyvinyl chloride resins, cyclized rubbers, chlorinated rubbers, butyral resins, petroleum resins, etc., may be used in appropriate combinations. can be done. Among them, urethane resins, (meth)acrylic resins, rosin resins and modified products thereof are often used in appropriate combinations.
- So-called surface printing applications in which the film is exposed by printing on the surface of the substrate include urethane resins, cellulose resins, vinyl chloride-vinyl acetate copolymer resins, polyamide resins, rosin-modified maleic acid resins, rosin-modified fumaric acid resins, Alternatively, (meth)acrylic resins are preferably used alone or in combination, and urethane resins, (meth)acrylic resins or cellulose resins are more preferably used alone or in combination.
- urethane resin cellulose resin, vinyl chloride-vinyl acetate copolymer resin or (Meth)acrylic resins are preferably used alone or in combination, and urethane resins are more preferably used alone or in combination.
- the content of the urethane resin in the organic solvent-based composition of the present invention is, for example, in the case of gravure ink used for gravure printing, from the viewpoint of sufficient adhesion of the gravure ink to the substrate to be printed, the total mass of the ink. On the other hand, it is preferably 5% by mass or more in terms of solid content, and 25% by mass or less from the viewpoint of appropriate ink viscosity and work efficiency during ink production and printing. It is preferably 5% by mass or more and 30% by mass or less in terms of solid content with respect to the total mass.
- the number average molecular weight of the urethane resin used in the organic solvent-based composition of the present invention is preferably within the range of 15,000 to 100,000.
- the number average molecular weight of the urethane resin is less than 15,000, the blocking resistance, laminate strength, chemical resistance, etc. of the resulting ink tend to be low. viscosity becomes high, and there is a tendency that a predetermined print density cannot be obtained.
- the urethane resin used in the organic solvent-based composition of the present invention preferably uses a polyester polyol and/or a polyether polyol as its reaction raw material.
- the polyester polyol preferably has a number average molecular weight of 3,000 to 7,000.
- the number average molecular weight of the polyester polyol is less than 3,000, the urethane resin film tends to be hard, and the adhesion to the polyester film tends to decrease. If the number average molecular weight is more than 7,000, the urethane resin film tends to be brittle, and the anti-blocking property of the film tends to decrease.
- the polyester polyol is preferably contained in an amount of 1 to 50 parts by mass with respect to 100 parts by mass of the urethane resin. In addition to this, the adhesiveness tends to decrease especially on the high-performance barrier film.
- the re-solubility of the film in the solvent tends to decrease, and the reproducibility of printed matter tends to decrease.
- it exceeds 50 parts by mass the film tends to be excessively soft and the blocking resistance tends to be poor.
- the number average molecular weight of the polyester polyol indicates a value measured under the following conditions by a gel permeation chromatography (GPC) method.
- Measuring device high-speed GPC device ("HLC-8220GPC” manufactured by Tosoh Corporation) Column: The following columns manufactured by Tosoh Corporation were connected in series and used.
- “TSKgel G5000” (7.8mm I.D. x 30cm) x 1 "TSKgel G4000” (7.8mm I.D. x 30cm) x 1 "TSKgel G3000" (7.8mm I.D.
- polyester polyol for example, one obtained by a known esterification reaction of a compound having two or more hydroxyl groups and a polybasic acid can be used.
- the compounds having two or more hydroxyl groups are used as chain extenders, and examples thereof include ethylene glycol, propylene glycol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, Glycols such as 6-hexanediol, diethylene glycol, triethylene glycol, tetraethylene glycol, dipropylene glycol, tripropylene glycol, 1,4-cyclohexanediol, 1,4-cyclohexanedimethanol; 2-methyl-1,5-pentane diol, 3-methyl-1,5-pentanediol, 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, 2-butyl-2-ethyl-1,3-propanediol, 1 , 2-propanediol, 2-methyl-1,3-propanediol, neopent
- polybasic acid examples include succinic acid, adipic acid, azelaic acid, sebacic acid, dodecanedicarboxylic acid, maleic anhydride, fumaric acid, 1,3-cyclopentanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid, and phthalic acid. Acids, anhydrides of these acids, and the like can be used. These polybasic acids may be used alone or in combination of two or more.
- the polyether polyol preferably has a number average molecular weight of 100 to 4,000.
- Polyether polyols include polyether polyols of polymers or copolymers such as ethylene oxide, propylene oxide and tetrahydrofuran. Specifically, known general-purpose ones such as polyethylene glycol, polypropylene glycol, and polytetramethylene glycol may be used, and among them, polyethylene glycol is preferred.
- the number average molecular weight of the polyether polyol When the number average molecular weight of the polyether polyol is less than 100, the urethane resin film tends to harden and the adhesion to the polyester film tends to decrease. If the number average molecular weight is more than 4,000, the urethane resin film tends to be brittle, and the anti-blocking property of the film tends to decrease.
- the number average molecular weight of the polyether polyol can be obtained by measuring under the same conditions by the gel permeation chromatography (GPC) method as in the case of the polyester polyol.
- GPC gel permeation chromatography
- diisocyanate compound used for the urethane resin in the organic solvent-based composition of the present invention examples include various known aromatic diisocyanates, aliphatic diisocyanates, alicyclic diisocyanates, and the like, which are commonly used in the production of urethane resins.
- Chain extenders used in the urethane resin in the organic solvent-based composition of the present invention include ethylenediamine, propylenediamine, hexamethylenediamine, diethylenetriamine, triethylenetetramine, isophoronediamine, dicyclohexylmethane-4,4'-diamine, and the like.
- chain extenders can be used alone or in combination of two or more.
- the amine value of the urethane resin used in the organic solvent-based composition of the present invention is preferably 10.0 mgKOH/g or less. If the amine value exceeds 10.0 mgKOH/g, the anti-blocking property tends to be poor, and the two-liquid stability after addition of the curing agent is lowered.
- the range of 1.0 to 5.0 mgKOH/g is more preferable, and more preferably 1.0, from the viewpoint of maintaining good blocking resistance and two-liquid stability while maintaining plate fog resistance, adhesiveness, and extrusion lamination strength. ⁇ 3.5 mg KOH/g.
- the (meth)acrylic resin can be obtained by copolymerizing various (meth)acrylate monomers and, if necessary, other polymerizable unsaturated group-containing compounds.
- Monomers constituting the (meth)acrylic resin are not particularly limited, and examples include methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, iso-butyl (meth) acrylate, tert-butyl (meth) ) acrylate, 2-ethylhexyl (meth) acrylate, hexyl (meth) acrylate, cyclohexyl (meth) acrylate, octyl (meth) acrylate, nonyl (meth) acrylate, dodecyl (meth) acrylate, stearyl (meth) acrylate, isobornyl (meth) acrylate ) acrylate, dicyclopentanyl (meth)acrylate, phenyl (meth)acrylate, benzyl (meth)acrylate, 2,2,2-trifluoroethyl (meth)acrylate,
- Examples of the polymerizable unsaturated group-containing compound include, in addition to the (meth)acrylic monomer, vinyl acetate, vinyl propionate, vinyl versatate, methyl vinyl ether, ethyl vinyl ether, propyl vinyl ether, butyl vinyl ether, (meth)acrylonitrile, styrene. , ⁇ -methylstyrene, divinylstyrene, isoprene, chloroprene, butadiene, ethylene, tetrafluoroethylene, vinylidene fluoride, N-vinylpyrrolidone, and the like can also be used. Each of these may be used alone, or two or more of them may be used in combination.
- the acrylic resins (A1) and (A2) having an acid value introduce one or more hydrophilic groups selected from the group consisting of a carboxyl group and a carboxylate group in which the carboxyl group is neutralized with a basic compound.
- the acrylic resins (A1) and (A2) can be produced, for example, by polymerizing various monomers in a temperature range of 60°C to 150°C in the presence of a polymerization initiator.
- Polymerization methods include, for example, bulk polymerization, solution polymerization, suspension polymerization, and emulsion polymerization.
- the polymerization mode includes, for example, random copolymers, block copolymers, graft copolymers, and the like.
- the organic solvent-based composition of the present invention may further contain a colorant.
- Examples of the coloring agent used in the organic solvent-based composition of the present invention include inorganic pigments, organic pigments, and dyes used in general inks, paints, recording agents, and the like.
- organic pigments include soluble azo, insoluble azo, azo, phthalocyanine, halogenated phthalocyanine, anthraquinone, anthanthrone, dianthraquinonyl, anthrapyrimidine, perylene, perinone, quinacridone, Examples include thioindigo, dioxazine, isoindolinone, quinophthalone, azomethineazo, flavanthrone, diketopyrrolopyrrole, isoindoline, indanthrone, and carbon black pigments.
- black pigment for example, C.I. I. Pigment Black 1, C.I. I. Pigment Black 6, C.I. I. Pigment Black 7, C.I. I. Pigment Black 9, C.I. I. Pigment Black 20 and the like.
- Pigment Blue 62 C.I. I. Pigment Blue 63, C.I. I. Pigment Blue 64, C.I. I. Pigment Blue 75, C.I. I. Pigment Blue 79, C.I. I. Pigment Blue 80 and the like.
- a green pigment for example, C.I. I. Pigment Green 1, C.I. I. Pigment Green 4, C.I. I. Pigment Green 7, C.I. I. Pigment Green 8, C.I. I. Pigment Green 10, C.I. I. Pigment Green 36 and the like.
- red pigments examples include C.I. I. Pigment Red 1, C.I. I. Pigment Red 2, C.I. I. Pigment Red 3, C.I. I. Pigment Red 4, C.I. I. Pigment Red 5, C.I. I. Pigment Red 6, C.I. I. Pigment Red 7, C.I. I. Pigment Red 8, C.I. I. Pigment Red 9, C.I. I. Pigment Red 10, C.I. I. Pigment Red 11, C.I. I. Pigment Red 12, C.I. I. Pigment Red 15, C.I. I. Pigment Red 16, C.I. I. Pigment Red 17, C.I. I. Pigment Red 18, C.I. I. Pigment Red 19, C.I. I. Pigment Red 20, C.I. I.
- Pigment Red 112 C.I. I. Pigment Red 114, C.I. I. Pigment Red 119, C.I. I. Pigment Red 122, C.I. I. Pigment Red 123, C.I. I. Pigment Red 136, C.I. I. Pigment Red 144, C.I. I. Pigment Red 146, C.I. I. Pigment Red 147, C.I. I. Pigment Red 149, C.I. I. Pigment Red 150, C.I. I. Pigment Red 164, C.I. I. Pigment Red 166, C.I. I. Pigment Red 168, C.I. I. Pigment Red 169, C.I. I. Pigment Red 170, C.I. I.
- Pigment Red 220 C.I. I. Pigment Red 221, C.I. I. Pigment Red 223, C.I. I. Pigment Red 224, C.I. I. Pigment Red 226, C.I. I. Pigment Red 237, C.I. I. Pigment Red 238, C.I. I. Pigment Red 239, C.I. I. Pigment Red 240, C.I. I. Pigment Red 242, C.I. I. Pigment Red 245, C.I. I. Pigment Red 247, C.I. I. Pigment Red 248, C.I. I. Pigment Red 251, C.I. I. Pigment Red 253, C.I. I. Pigment Red 254, C.I. I. Pigment Red 255, C.I.
- C.I. I. Pigment Violet 1 C.I. I. Pigment Violet 2, C.I. I. Pigment Violet 3, C.I. I. Pigment Violet 3:1, C.I. I. Pigment Violet 3:3, C.I. I. Pigment Violet 5:1, C.I. I. Pigment Violet 13, C.I. I. Pigment Violet 19 ( ⁇ type, ⁇ type), C.I. I. Pigment Violet 23, C.I. I. Pigment Violet 25, C.I. I. Pigment Violet 27, C.I. I. Pigment Violet 29, C.I. I. Pigment Violet 31, C.I. I. Pigment Violet 32, C.I. I. Pigment Violet 36, C.I. I. Pigment Violet 37, C.I. I. Pigment Violet 38, C.I. I. Pigment Violet 42, C.I. I. Pigment Violet 50, and the like.
- C.I. I. Pigment Yellow 1 C.I. I. Pigment Yellow 3, C.I. I. Pigment Yellow 12, C.I. I. Pigment Yellow 13, C.I. I. Pigment Yellow 14, Pigment Yellow 17, C.I. I. Pigment Yellow 24, C.I. I. Pigment Yellow 42, C.I. I. Pigment Yellow 55, C.I. I. Pigment Yellow 62, C.I. I. Pigment Yellow 65, C.I. I. Pigment Yellow 74, C.I. I. Pigment Yellow 83, C.I. I. Pigment Yellow 86, C.I. I. Pigment Yellow 93, C.I. I. Pigment Yellow 94, C.I. I.
- Pigment Yellow 95 C.I. I. Pigment Yellow 109, C.I. I. Pigment Yellow 110, C.I. I. Pigment Yellow 117, C.I. I. Pigment Yellow 120, Pigment Yellow 125, C.I. I. Pigment Yellow 128, C.I. I. Pigment Yellow 129, C.I. I. Pigment Yellow 137, C.I. I. Pigment, Yellow 138, C.I. I. Pigment Yellow 139, C.I. I. Pigment Yellow 147, C.I. I. Pigment Yellow 148, C.I. I. Pigment Yellow 150, C.I. I. Pigment Yellow 151, C.I. I. Pigment Yellow 153, C.I. I. Pigment Yellow 154, C.I.
- orange pigment for example, C.I. I. Pigment Orange 5, C.I. I. Pigment Orange 13, C.I. I. Pigment Orange 16, C.I. I. Pigment Orange 34, C.I. I. Pigment Orange 36, C.I. I. Pigment Orange 37, C.I. I. Pigment Orange 38, C.I. I. Pigment Orange 43, C.I. I. Pigment Orange 51, C.I. I. Pigment Range 55, C.I. I. Pigment Orange 59, C.I. I. Pigment Orange 61, C.I. I. Pigment Orange 64, C.I. I. Pigment Orange 71, or C.I. I. Pigment Orange 74 and the like.
- brown pigments include C.I. I. Pigment Brown 23, C.I. I. Pigment Brown 25, or C.I. I. Pigment Brown 26 and the like.
- inorganic pigments examples include carbon black, titanium oxide, red iron oxide, aluminum, mica (mica), zinc oxide, barium sulfate, calcium carbonate, and silica.
- a bright pigment Metalashine; Nippon Sheet Glass Co., Ltd. obtained by coating glass flakes or massive flakes as a base material with a metal or a metal oxide can also be used. It is preferable to use carbon black for black ink, titanium oxide for white ink, aluminum for gold and silver inks, and mica for pearl ink from the viewpoint of cost and coloring power.
- the total content of the pigments is preferably 1% by mass or more, preferably 60%, based on the total amount of the organic solvent composition of the present invention. % by mass or less.
- the organic solvent-based composition of the present invention may further contain other components such as auxiliary agents and acidic additives.
- Auxiliaries include waxes such as paraffin waxes, polyethylene waxes, and carnauba waxes for imparting friction resistance and slipperiness; fatty acid amide compounds such as oleic acid amide, stearic acid amide, and erucic acid amide; A silicone-based or non-silicon-based antifoaming agent for suppressing foaming; As the dispersant, a nonionic dispersant is preferred.
- the acid value of the dispersant is preferably 30 mgKOH/g or less, more preferably 25 mgKOH/g or less, and even more preferably 20 mgKOH/g or less. Also, for example, it may be 1 mgKOH/g or more, and further 3 mgKOH/g or more.
- the content of the dispersant is preferably 1 part by mass or more, more preferably 2 parts by mass or more, more preferably 5 parts by mass or more, more preferably 10 parts by mass or more, more preferably 15 parts by mass with respect to 100 parts by mass of the coloring agent. More preferably 20 parts by mass or more, preferably 100 parts by mass or less, more preferably 80 parts by mass or less, more preferably 75 parts by mass or less, more preferably 70 parts by mass or less, 65 parts by mass or less is more preferable, and 60 parts by mass or less is more preferable.
- the acidic additive for example, an organic acid or a resin having an acidic group can be used.
- the acid value of the acidic additive is preferably 1 mgKOH/g or more, more preferably 3 mgKOH/g or more, more preferably 5 mgKOH/g or more, more preferably 10 mgKOH/g or more, more preferably 20 mgKOH/g or more, and 30 mgKOH/g.
- the above is more preferable, 40 mgKOH/g or more is more preferable, and 50 mgKOH/g or more is more preferable.
- the acid value is preferably 900 mgKOH/g or less, more preferably 850 mgKOH/g or less, more preferably 800 mgKOH/g or less, more preferably 750 mgKOH/g or less, more preferably 700 mgKOH/g or less, more preferably 650 mgKOH/g or less. It is preferably 600 mgKOH/g or less, more preferably 550 mgKOH/g or less.
- the adhesion to the substrate is emphasized, it is preferably 550 mgKOH/g or less, more preferably 500 mgKOH/g or less, more preferably 400 mgKOH/g or less, more preferably 300 mgKOH/g or less, and more preferably 200 mgKOH/g or less.
- the acid value range is preferably 1 to 900 mgKOH/g, more preferably 3 to 850 mgKOH/g, and more preferably 5 to 800 mgKOH/g. 10 to 750 mgKOH/g is more preferred, 20 to 700 mgKOH/g is more preferred, 30 to 650 mgKOH/g is more preferred, 40 to 600 mgKOH/g is more preferred, and 50 to 550 mgKOH/g is more preferred.
- 50 to 900 mgKOH / g is preferable, 65 to 900 mgKOH / g is preferable, 80 to 900 mgKOH / g is preferable, 100 to 900 mgKOH / g is more preferable, 200 to 900 mgKOH / g is more preferred, 300 to 900 mgKOH/g is more preferred, 400 to 900 mgKOH/g is more preferred, 500 to 900 mgKOH/g is more preferred, and 550 to 900 mgKOH/g is more preferred.
- 1 to 550 mgKOH / g is preferable, 1 to 500 mgKOH / g is more preferable, 1 to 400 mgKOH / g is more preferable, 1 to 300 mgKOH / g is more preferable, 1 to 200 mgKOH /g is more preferred.
- the molecular weight of the acidic additive is preferably 50 or more, preferably 60 or more, preferably 80 or more, preferably 100 or more, preferably 150 or more, preferably 150 or more, and 200 or more when achieving both alkaline solution detachability and adhesion to the substrate. is preferred, 250 or more is preferred, and 300 or more is preferred. Further, it is preferably 2000 or less, preferably 1800 or less, preferably 1500 or less, preferably 1200 or less, and preferably 1000 or less.
- the molecular weight range is preferably 50 to 2000, preferably 50 to 1800, preferably 50 to 1500, preferably 60 to 1500, preferably 80 to 1500, preferably 100 to 1500, preferably 150 to 1500, 200 to 1500 is preferred, 250-1500 is preferred, 300-1500 is preferred, 300-1200 is preferred, 300-1000 is preferred.
- the organic acid refers to a low-molecular-weight organic compound having an acidic group.
- the low-molecular-weight compound having an acidic group preferably includes saturated fatty acids, unsaturated fatty acids, hydroxy acids, aromatic carboxylic acids, dicarboxylic acids, tricarboxylic acids, oxocarboxylic acids, carboxylic acid derivatives, and the like. can be used as
- Saturated fatty acids include lauric acid, myristic acid, palmitic acid, margaric acid, stearic acid, decanoic acid, undecanoic acid, and dodecanoic acid.
- Unsaturated fatty acids include oleic acid, linoleic acid, linolenic acid, and arachidonic acid. , eicosapentaenoic acid, docosahexaenoic acid, sorbic acid, and the like.
- Examples of hydroxy acids include lactic acid, malic acid, and citric acid.
- aromatic carboxylic acids include benzoic acid, phthalic acid, isophthalic acid, and terephthalic acid.
- salicylic acid gallic acid, mellitic acid, cinnamic acid, and dicarboxylic acids
- dicarboxylic acids such as oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, sebacic acid, undecanedioic acid, dodecanedioic acid, dimer acid , fumaric acid, maleic acid, azelaic acid, etc.
- tricarboxylic acids include aconitic acid, trimer acid, etc.
- oxocarboxylic acids include pyruvic acid, oxaloacetic acid, etc.
- carboxylic acid derivatives include , amino acids, and nitrocarboxylic acids, and these can be used singly or in combination.
- the acid value of the organic acid is preferably 1 mgKOH/g or more, more preferably 3 mgKOH/g or more, more preferably 5 mgKOH/g or more, more preferably 10 mgKOH/g or more, more preferably 20 mgKOH/g or more, and 30 mgKOH/g or more. More preferably, 40 mgKOH / g or more, more preferably 50 mgKOH / g or more, more preferably 60 mgKOH / g or more, more preferably 70 mgKOH / g or more, more preferably 80 mgKOH / g or more, more preferably 90 mgKOH / g or more 100 mgKOH/g or more is particularly preferred.
- the acid value is preferably 900 mgKOH/g or less, more preferably 850 mgKOH/g or less, more preferably 800 mgKOH/g or less, more preferably 750 mgKOH/g or less, more preferably 700 mgKOH/g or less, more preferably 650 mgKOH/g or less. It is preferably 600 mgKOH/g or less, more preferably 550 mgKOH/g or less.
- desorption property in an alkaline solution is preferably 100 mgKOH/g or more, more preferably 150 mgKOH/g or more, more preferably 200 mgKOH/g or more, more preferably 250 mgKOH/g or more, and more preferably 300 mgKOH/g or more. , more preferably 350 mgKOH/g or more, more preferably 400 mgKOH/g or more, more preferably 450 mgKOH/g or more, more preferably 500 mgKOH/g or more, more preferably 550 mgKOH/g or more.
- the adhesion to the substrate is preferably 550 mgKOH/g or less, more preferably 500 mgKOH/g or less, more preferably 400 mgKOH/g or less, more preferably 300 mgKOH/g or less, and more preferably 200 mgKOH/g or less.
- the acid value range is preferably 1 to 900 mgKOH/g, more preferably 3 to 850 mgKOH/g, and more preferably 10 to 800 mgKOH/g. 20 to 750 mgKOH/g is more preferred, 30 to 700 mgKOH/g is more preferred, 50 to 650 mgKOH/g is more preferred, 80 to 600 mgKOH/g is more preferred, and 100 to 550 mgKOH/g is more preferred.
- 100 to 900 mgKOH / g is preferable, 150 to 900 mgKOH / g is more preferable, 200 to 900 mgKOH / g is more preferable, 250 to 900 mgKOH / g is more preferable, 300 to 900 mgKOH / g is more preferable. More preferably 900 mgKOH / g, more preferably 350 to 900 mgKOH / g, more preferably 400 to 900 mgKOH / g, more preferably 450 to 900 mgKOH / g, more preferably 500 to 900 mgKOH / g, more preferably 550 to 900 mgKOH / g preferable.
- 1 to 550 mgKOH / g is preferable, 1 to 500 mgKOH / g is more preferable, 1 to 400 mgKOH / g is more preferable, 1 to 300 mgKOH / g is more preferable, 1 to 200 mgKOH /g is more preferred.
- the number of carbon atoms in the organic acid is preferably 3 or more, preferably 4 or more, preferably 5 or more, preferably 6 or more, preferably 7 or more, and preferably 8 or more.
- the number of carbon atoms in the organic acid is preferably 20 or less, preferably 18 or less, and preferably 16 or less.
- the range of the number of carbon atoms of the organic acid is preferably 3 to 20, preferably 3 to 18, preferably 4 to 18, preferably 5 to 18, preferably 6 to 18, preferably 6 to 16, preferably 7 to 16. is preferred, and 8 to 16 are preferred.
- the solubility of the organic acid in 100 g of water at 25° C. is preferably less than 2 g, more preferably less than 1.8 g, and even more preferably less than 1.5 g when emphasis is placed on detachment from the substrate and water resistance of the film. Less than 1.2 g is particularly preferred.
- the resin having an acidic group examples include cellulose resins, urethane resins (including polyurethane, polyurea, and polyurethane polyurea; hereinafter the same), polyamide resins, vinyl chloride-vinyl acetate copolymer resins, ketone resins, and polyester resins.
- Examples include resins, resins that are radical copolymers such as styrene-(anhydride) maleic acid resins and terpene-(anhydride) maleic acid resins, and acid-modified polyolefin resins. can do.
- a resin having an acidic group a resin having an acid value such as a urethane resin, a (meth)acrylic resin, a rosin-modified maleic acid resin or a rosin-modified fumaric acid resin, and a styrene-(anhydride) maleic acid resin are more preferable.
- the acid value of the resin having an acidic group is preferably 1 mgKOH/g or more, more preferably 3 mgKOH/g or more, more preferably 5 mgKOH/g or more, more preferably 10 mgKOH/g or more, more preferably 20 mgKOH/g or more, and 30 mgKOH. /g or more, more preferably 40 mgKOH/g or more, and particularly preferably 50 mgKOH/g or more.
- the acid value is preferably 300 mgKOH/g or less, more preferably 280 mgKOH/g or less, more preferably 260 mgKOH/g or less, more preferably 240 mgKOH/g or less, more preferably 220 mgKOH/g or less, more preferably 200 mgKOH/g or less. preferable. By setting it as the above range, it is possible to achieve both alkaline solution releasability and adhesion to the substrate.
- the detachability in an alkaline solution is preferably 50 mgKOH/g or more, more preferably 60 mgKOH/g or more, more preferably 70 mgKOH/g or more, more preferably 80 mgKOH/g or more, and more preferably 90 mgKOH/g or more.
- 100 mgKOH/g or more is particularly preferable.
- the adhesion to the substrate is emphasized, preferably 200 mgKOH / g or less, more preferably 180 mgKOH / g or less, more preferably 160 mgKOH / g or less, more preferably 140 mgKOH / g or less, more preferably 120 mgKOH / g or less, 100 mgKOH/g or less is more preferable.
- the acid value range is preferably 1 to 300 mgKOH/g, preferably 3 to 300 mgKOH/g, preferably 5 to 280 mgKOH/g, and 10 to 300 mgKOH/g.
- 260 mgKOH/g is more preferred, 20 to 240 mgKOH/g is more preferred, 30 to 220 mgKOH/g is more preferred, 40 to 200 mgKOH/g is more preferred, and 50 to 200 mgKOH/g is more preferred.
- 50 to 300 mgKOH / g is preferable, 60 to 300 mgKOH / g is more preferable, 70 to 300 mgKOH / g is more preferable, 80 to 300 mgKOH / g is more preferable, 90 to 300 mg KOH/g is more preferred, and 100-300 mg KOH/g is more preferred.
- 1 to 200 mgKOH / g is preferable, 1 to 180 mgKOH / g is more preferable, 1 to 160 mgKOH / g is more preferable, 1 to 140 mgKOH / g is more preferable, 1 to 120 mgKOH /g is more preferable, and 1 to 100 mgKOH/g is more preferable.
- the weight average molecular weight of the resin having an acidic group is preferably 500 or more, more preferably 1000 or more, more preferably 2000 or more, more preferably 3000 or more, and 4000 or more. It is more preferably 5,000 or more, more preferably 6,000 or more, more preferably 7,000 or more, more preferably 8,000 or more, and more preferably 10,000 or more.
- the weight average molecular weight of the resin having an acidic group is preferably 100,000 or less, more preferably 50,000 or less, more preferably 40,000 or less, more preferably 30,000 or less, and 25,000. The following is more preferable, 20000 or less is more preferable, and 18000 or less is more preferable.
- the range of the weight average molecular weight of the resin having an acidic group is preferably 500 to 100,000, more preferably 1,000 to 50,000, more preferably 2,000 to 50,000, and more preferably 3,000 to 50,000. is more preferably 4000 to 50000, more preferably 5000 to 40000, more preferably 5000 to 30000, more preferably 6000 to 30000, more preferably 6000 to 25000, more preferably 7000 to 25000, more preferably 7000 to 20000 More preferably 8,000 to 20,000, more preferably 10,000 to 20,000, more preferably 10,000 to 18,000.
- the weight average molecular weight of the resin having an acidic group is preferably 1000 or more, more preferably 3000 or more, more preferably 5000 or more, and more preferably 10000 or more. 20000 or more is more preferable, 50000 or more is more preferable, and 100000 or more is more preferable.
- the weight average molecular weight of the resin having an acidic group is preferably 1,000,000 or less, more preferably 500,000 or less, and more preferably 200,000 or less.
- the range of the weight average molecular weight of the resin having an acidic group is preferably 3000 to 1000000, more preferably 5000 to 500000, more preferably 10000 to 200000 when the resin having an acidic group is a (meth)acrylic resin. 20,000 to 100,000 are more preferred. By setting the weight average molecular weight of the resin having an acidic group within the above range, printability can be enhanced.
- the weight average molecular weight of the resin having an acidic group is preferably 500 or more, more preferably 700 or more. , 1000 or more is more preferable.
- the weight-average molecular weight of the resin having an acidic group is preferably 50,000 or less, more preferably 30,000 or less. It is preferably 10,000 or less, more preferably 5,000 or less, and more preferably 2,000 or less.
- the range of the weight average molecular weight of the resin having an acidic group is preferably 500 to 50,000, preferably 700, when the resin having an acidic group is a resin having an acid value such as a rosin-modified maleic acid resin or a rosin-modified fumaric acid resin. ⁇ 520,000 is more preferable, and 1,000 to 10,000 is more preferable, and 1,000 to 5,000 is more preferable.
- printability can be enhanced.
- the weight average molecular weight of the resin having an acidic group is preferably 500 or more, more preferably 700 or more, and more preferably 1000 or more.
- the weight average molecular weight of the resin having an acidic group is preferably 100,000 or less, more preferably 70,000 or less, more preferably 50,000 or less, and 30,000 or less. is more preferred.
- the viscosity of the organic solvent-based composition of the present invention can be reduced, and the balance between adhesion to a substrate and releasability with an alkaline solution can be improved. can take
- the range of the weight average molecular weight of the resin having an acidic group is preferably 500 to 100,000, more preferably 700 to 30,000, and more preferably 1,000 to 50,000 when the resin having an acidic group is a styrene-(anhydride) maleic acid resin. More preferably 1000 to 30000.
- the content of the acidic additive as a solid content is determined from the viewpoint of the resolubility of the organic solvent-based composition of the present invention, the suppression of blocking of printed matter, the improvement of printing density, and the adhesion to the substrate.
- it is preferably 0.1% by mass or more, more preferably 0.5% by mass or more, more preferably 1% by mass or more, more preferably 1.5% by mass or more, and more preferably 2% by mass or more.
- the range of the solid content of the acidic additive is preferably 0.1 to 60% by mass, more preferably 0.5 to 55% by mass, more preferably 1 to 50% by mass, and 1.5 to 1.5% by mass. 45 mass % is more preferable, and 2 to 40 mass % is more preferable.
- the solid content of the organic acid is preferably 0.1% by mass or more, more preferably 0.2% by mass or more, in the organic solvent-based composition of the present invention. , More preferably 0.3% by mass or more, more preferably 0.5% by mass or more, more preferably 1% by mass or more, more preferably 1.5% by mass or more, more preferably 2% by mass or more, 20% by mass
- 18 mass % or less is more preferable, 16 mass % or less is more preferable, 14 mass % or less is more preferable, 12 mass % or less is more preferable, and 10 mass % or less is more preferable.
- the range of the solid content of the organic acid is preferably 0.1 to 20% by mass, more preferably 0.2 to 18% by mass, more preferably 0.3 to 16% by mass, and 0.5% by mass. ⁇ 14% by mass is more preferable, 1 to 12% by mass is more preferable, 1.5 to 10% by mass is more preferable, and 2 to 10% by mass is more preferable.
- the solid content of the resin having an acidic group is preferably 0.1% by mass or more, preferably 0.5%, in the organic solvent-based composition of the present invention. More preferably 1% by mass or more, more preferably 1.5% by mass or more, more preferably 2% by mass or more, preferably 60% by mass or less, more preferably 55% by mass or less, 50% by mass % or less is more preferable.
- the range of the solid content of the acidic additive is preferably 0.1 to 60% by mass, more preferably 0.5 to 55% by mass, more preferably 1 to 50% by mass, and 1.5 to 1.5% by mass. 45 mass % is more preferable, and 2 to 40 mass % is more preferable.
- the viscosity of the organic solvent-based composition of the present invention is preferably 6 seconds or more, more preferably 10 seconds or more, and even more preferably 13 seconds or more as a numerical value measured at 25° C. using Zahn cup #4 manufactured by Rigosha. . Also, the time is preferably 25 seconds or less, more preferably 20 seconds or less, and even more preferably 18 seconds or less.
- the surface tension of the organic solvent-based composition of the present invention is preferably 25 mN/m or more, more preferably 33 mN/m or more. Moreover, it is preferably 50 mN/m or less, more preferably 43 mN/m or less.
- the wettability of the organic solvent-based composition of the present invention to the substrate can be maintained while dot bridges (adjacent halftone dots) Stain on the printing surface where halftone dots are connected to each other) can be suppressed, and by appropriately lowering the surface tension of the organic solvent composition of the present invention, the organic solvent composition of the present invention can be applied to the substrate. It can improve wettability and suppress cissing.
- the organic solvent-based composition of the present invention when used for gravure printing or flexographic printing, it can be produced using an Eiger mill, a sand mill, a gamma mill, an attritor, etc., which are generally used for producing gravure or flexographic inks. can.
- the organic solvent-based composition of the present invention When preparing the organic solvent-based composition of the present invention, from the viewpoint of uniformity, at least part of the binder resin, the colorant, and at least part of the organic solvent are mixed in advance to form a preliminary composition (kneading base ink) may be prepared.
- the content of the inorganic particles A in the organic solvent-based composition is preferably 0.1% by mass or more, more preferably 0.5% by mass or more, and more preferably 1% by mass or more, from the viewpoint of contributing to promotion of desorption. More preferred.
- the content of the inorganic particles A in the organic solvent-based composition is 10 mass. % or less is preferable, 5 mass % or less is more preferable, and 3 mass % or less is even more preferable.
- the content ratio of the organic pigment and the inorganic particles A is preferably 10:0.1 parts by mass to 10:10 parts by mass from the viewpoint of color development. : 0.5 parts by mass to 10:5 parts by mass, more preferably 10:1 parts by mass to 10:3 parts by mass.
- the organic solvent-based composition contains an inorganic pigment
- the content ratio of the inorganic pigment and the inorganic particles A is 5:0.1 parts by mass to 5:10 from the viewpoint of the gloss and printability of the coated material. It is preferably parts by mass, more preferably 5:0.5 to 5:5 parts by mass, even more preferably 5:1 to 5:3 parts by mass.
- the water-based composition which is the film-forming composition of the present invention, is used to form a printed layer that is detached by treatment with an alkaline solution on the surface of the substrate A directly or through another layer.
- the water-based composition contains inorganic particles (hereinafter also referred to as inorganic particles A).
- the water-based composition contains an aqueous medium, a binder resin, and, if necessary, a colorant and other components.
- ⁇ Inorganic particles A>> As the inorganic particles A contained in the water-based composition, the same inorganic particles A as those described in the section ⁇ inorganic particles A>> in ⁇ organic solvent-based composition> can be used.
- aqueous medium examples include water, hydrophilic organic solvents, mixtures of water and hydrophilic organic solvents, and the like. Water or a mixture of water and hydrophilic organic solvents is preferred from the viewpoint of safety and environmental load. is more preferable.
- hydrophilic organic solvent one or more of them can be used, and it is preferable to use one that is miscible with water.
- monohydric alcohol solvents such as methanol, ethanol, n-propanol and 2-propanol
- polyhydric alcohol solvents such as ethylene glycol, diethylene glycol, propylene glycol, polyalkylene glycol, glycerin
- ether solvents such as propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol mono-n-propyl ether, ethyl carbitol
- N- Examples include amide solvents such as methyl-2-pyrrolidone, preferably monohydric alcohols, and most preferably 2-propanol.
- the water content in the aqueous medium is preferably 70% by mass or more, more preferably 75% by mass or more, more preferably 80% by mass or more, and 85% by mass or more. is more preferable, and 90% by mass or more is even more preferable.
- Binder resins include cellulose resins such as nitrocellulose, urethane resins, polyamide resins, vinyl chloride/vinyl acetate copolymers, rosin resins and modified products thereof, ketone resins, cellulose resins, polyester resins, and (meth)acryl. Resins and the like can be mentioned, and these can be used in combination as appropriate. Among them, urethane resins, (meth)acrylic resins, rosin resins and modified products thereof are often used in appropriate combinations.
- the binder resin may be dispersed in an aqueous medium in advance. In that case, you may use an emulsifier as needed.
- a machine such as a homogenizer may be used as necessary.
- a binder resin it is preferable to use a polyurethane resin, an acrylic resin, a cellulose derivative, an acrylic acid ester polymer emulsion, and a polyester urethane dispersion because they are readily available.
- the colorant contained in the water-based composition the same colorant as described in the section ⁇ Colorant>> of ⁇ Organic Solvent-Based Composition> can be used.
- the total content of pigments is preferably 1% by mass or more, preferably 60% by mass, of the total amount of the water-based composition of the present invention. It is below.
- the aqueous composition of the present invention may further contain a basic compound, an organic solvent (excluding the above aqueous medium), an auxiliary agent, or the like.
- the basic compound includes at least one selected from the group consisting of basic metal compounds and organic amines.
- Basic metal compounds include metal hydroxides such as sodium hydroxide, potassium hydroxide, lithium hydroxide, calcium hydroxide and magnesium hydroxide; metal chlorides such as sodium chloride and potassium chloride; metal sulfates such as copper sulfate. Examples include salt.
- Amines include ammonia; primary amines such as monomethanolamine, monoethanolamine, monopropanolamine, methylamine, ethylamine, propylamine and butylamine; secondary amines such as dimethylamine, ethylmethylamine and diethylamine; , triethylamine, tripropylamine, dimethylethylamine, methyldiisopropylamine, diisopropylethylamine, diethylethanolamine, and triethanolamine; amines such as ethylenediamine and tetramethylethylenediamine; and cyclic amines such as morpholine.
- the basic compound preferably contains at least amine, more preferably at least ammonia.
- organic solvents examples include aromatic organic solvents, ketone solvents such as acetone, methyl ethyl ketone and methyl isobutyl ketone, and ester solvents such as ethyl acetate, n-propyl acetate, butyl acetate and propylene glycol monomethyl ether acetate.
- a solvent containing water as a main component mixed with a water-soluble alcohol solvent or the like can be used. From the environmental point of view, a mixed system of alcohol solvent or ester solvent is most suitable. Water may be contained in this solvent.
- alcohol-based solvents best include ethanol, n-propanol, isopropyl alcohol; ester-based solvents best include ethyl acetate, n-propyl acetate, isopropyl acetate, alcohol-based only; A single ester-based solvent is also possible, and ink with a single solvent is also possible.
- Auxiliaries include waxes such as paraffin waxes, polyethylene waxes, and carnauba waxes for imparting friction resistance and slipperiness; fatty acid amide compounds such as oleic acid amide, stearic acid amide, and erucic acid amide; A silicone-based or non-silicon-based antifoaming agent for suppressing the foaming; As the dispersant, a nonionic dispersant is preferred.
- wetting agents, adhesion aids, leveling agents, antistatic agents, viscosity modifiers, metal chelates, trapping agents, antiblocking agents, isocyanate curing agents, and silane coupling agents can also be used as necessary.
- the viscosity of the water-based composition is preferably 6 seconds or more, more preferably 10 seconds or more, and even more preferably 13 seconds or more, as a numerical value measured at 25° C. using Zahn cup #4 manufactured by Rigosha.
- the time is preferably 25 seconds or less, more preferably 20 seconds or less, and even more preferably 18 seconds or less.
- the surface tension of the aqueous composition is preferably 25 mN/m or more, more preferably 33 mN/m or more. Moreover, it is preferably 50 mN/m or less, more preferably 43 mN/m or less.
- the water-based composition of the present invention can be produced using an Eiger mill, sand mill, gamma mill, attritor, etc. generally used for producing gravure and flexographic printing inks.
- Eiger mill, sand mill, gamma mill, attritor, etc. generally used for producing gravure and flexographic printing inks.
- the aqueous composition of the present invention from the viewpoint of uniformity, at least part of the binder resin, the inorganic particles A, the colorant, and at least part of the aqueous medium are mixed in advance to form the preliminary composition ( Minced meat base ink) may be prepared.
- the content of the inorganic particles A in the water-based composition is preferably 0.1% by mass or more, more preferably 0.5% by mass or more, and even more preferably 1% by mass or more, from the viewpoint of contributing to detachment promotion. .
- the content of the inorganic particles A in the water-based composition is preferably 0.1% by mass or more, more preferably 0.5% by mass or more, and even more preferably 1% by mass or more, from the viewpoint of contributing to detachment promotion. .
- the viewpoint of the glossiness and printability of the coated material even if it is too large, the problem of deterioration of the glossiness and printability occurs. is preferred, 5% by mass or less is more preferred, and 3% by mass or less is even more preferred.
- the content ratio of the organic pigment and the inorganic particles A is preferably 10:0.1 parts by mass to 10:10 parts by mass from the viewpoint of color development, and 10:0. .5 to 10:5 parts by mass, more preferably 10:1 to 10:3 parts by mass.
- the organic solvent-based composition contains an inorganic pigment
- the content ratio of the inorganic pigment and the inorganic particles A is 5:0.1 parts by mass to 5:10 from the viewpoint of the gloss and printability of the coated material. It is preferably parts by mass, more preferably 5:0.5 to 5:5 parts by mass, even more preferably 5:1 to 5:3 parts by mass.
- the UV composition which is the film-forming composition of the present invention, is used to form a printed layer on the surface of the substrate A directly or through another layer, which is detached by treatment with an alkaline solution.
- the UV composition contains inorganic particles (hereinafter also referred to as inorganic particles A).
- the UV composition contains a binder resin, a monomer having an ethylenically unsaturated double bond, a photopolymerization initiator, and optionally a colorant and other components.
- ⁇ Inorganic particles A>> As the inorganic particles A contained in the water-based composition, the same inorganic particles A as those described in the section ⁇ inorganic particles A>> in ⁇ organic solvent-based composition> can be used.
- binder resin various known binder resins can be used.
- the binder resin mentioned here refers to resins in general that have appropriate pigment affinity and dispersibility and rheological properties required for printing inks. Resin, epoxy ester resin, polyurethane resin, polyester resin, petroleum resin, rosin ester resin, poly(meth)acrylic acid ester, cellulose derivative, vinyl chloride-vinyl acetate copolymer, polyamide resin, polyvinyl acetal resin, butadiene-acrylonitrile Epoxy acrylate compounds, urethane acrylate compounds, polyester acrylate compounds, etc. having at least one or more polymerizable groups in the molecule can also be used, and these binder resins can be used alone. They may be used, or two or more may be used in combination.
- any monomer and/or oligomer used in the field of active energy ray-curable technology can be used without particular limitation.
- those having a (meth)acryloyl group, a vinyl ether group, or the like as a reactive group are preferred.
- the number of reactive groups and molecular weight are also not particularly limited, and the more reactive groups there are, the higher the reactivity but the higher the viscosity and crystallinity tend to be, and the higher the molecular weight, the higher the viscosity. They can be used in combination as appropriate depending on the desired physical properties.
- monofunctional (meth)acrylates for example, monofunctional (meth)acrylates, polyfunctional (meth)acrylates, polymerizable oligomers, etc., which have a track record in lamp systems, can also be used in the present invention.
- Examples of monofunctional (meth)acrylates include ethyl (meth)acrylate, butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, nonyl (meth)acrylate, lauryl (meth)acrylate, tridecyl (meth)acrylate, hexadecyl (meth)acrylate, octadecyl (meth)acrylate, isoamyl (meth)acrylate, isodecyl (meth)acrylate, isostearyl (meth)acrylate, cyclohexyl (meth)acrylate, benzyl (meth)acrylate, methoxyethyl (meth)acrylate, butoxy Ethyl (meth)acrylate, phenoxyethyl (meth)acrylate, phenoxydiethylene glycol (meth)acrylate, nonylphenoxyethyl (meth)acrylate, tetrahydrofurfur
- Bifunctional or higher (meth)acrylates include, for example, 1,4-butanediol di(meth)acrylate, 3-methyl-1,5-pentanediol di(meth)acrylate, 1,6-hexanediol di(meth)acrylate, ) acrylate, neopentyl glycol di(meth)acrylate, 2-methyl-1,8-octanediol di(meth)acrylate, 2-butyl-2-ethyl-1,3-propanediol di(meth)acrylate, tricyclo Decane dimethanol di(meth)acrylate, ethylene glycol di(meth)acrylate, diethylene glycol di(meth)acrylate, triethylene glycol di(meth)acrylate, dipropylene glycol di(meth)acrylate, tripropylene glycol di(meth)acrylate Dihydric alcohol di (meth) acrylate, polyethylene glycol di (meth) acrylate,
- poly(meth)acrylates of trihydric or higher polyhydric alcohols tri(meth)acrylates of triols obtained by adding 3 mols or more of ethylene oxide or propylene oxide to 1 mol of glycerin, 3 mols per 1 mol of trimethylolpropane Di or tri(meth)acrylates of triols obtained by adding ethylene oxide or propylene oxide, di(meth)acrylates of diols obtained by adding 4 mol or more of ethylene oxide or propylene oxide to 1 mol of bisphenol A, etc. and poly(meth)acrylates of polyoxyalkylene polyols.
- Polymerizable oligomers include amine-modified polyether acrylates, amine-modified epoxy acrylates, amine-modified aliphatic acrylates, amine-modified polyester acrylates, amine-modified acrylates such as amino (meth)acrylates, thiol-modified polyester acrylates, thiol (meth)acrylates, and the like.
- thiol-modified acrylates polyester (meth)acrylates, polyether (meth)acrylates, polyolefin (meth)acrylates, polystyrene (meth)acrylates, epoxy (meth)acrylates, urethane (meth)acrylates, and the like.
- tetrafunctional or higher (meth)acrylate is used for printing on paper such as fine paper, coated paper, art paper, imitation paper, thin paper, and cardboard. It is preferably used in the range of 15 to 70% by weight based on the total solid content of the ink.
- the tetrafunctional or higher (meth)acrylate is preferably used in an amount of 0 to 50% by mass based on the total solid content of the ink.
- a general-purpose photopolymerization initiator can be appropriately incorporated in consideration of the type of ultraviolet light source used, the irradiation intensity of the ultraviolet light source, the cumulative amount of ultraviolet light irradiated, color, print film thickness, sanitation, and the like.
- 2,2-dimethoxy-1,2-diphenylethan-1-one 1-hydroxy-cyclohexyl-phenyl-ketone, 2-hydroxy-2-methyl-1-phenyl-propane-1- one, 1-[4-(2-hydroxyethoxy)-phenyl]-2-hydroxy-2-methyl-1-propan-1-one, 2-hydroxy-1- ⁇ 4-[4-(2-hydroxy- 2-methyl-propionyl)-benzyl]phenyl ⁇ -2-methyl-propan-1-one, phenyl glyoxylic acid methyl ester, oxyphenylacetic acid, 2-[2-oxo-2-phenylacetoxyethoxy]ethyl ester and Oxyphenylacetic acid, a mixture of 2-(2-hydroxyethoxy)ethyl esters, 1,2-octanedione, 1-[4-(phenylthio)-,2-(o-benzoyloxime)], ethanone, 1-[9 -ethyl-6-(2-methyl
- bis(2,4,6-trimethylbenzoyl)-phenylphosphine oxide 2,4,6-trimethylbenzoyldiphenylphosphine oxide, bis(2,6-dimethoxybenzoyl)-2,4,4-trimethyl-
- acylphosphine oxide compounds such as pentylphosphine oxide and ethyl-(2,4,6-trimethylbenzoyl)phenylphosphinate.
- benzophenone 4-methyl-benzophenone, 2,4,6-trimethylbenzophenone, 2,3,4-trimethylbenzophenone, 4-phenylbenzophenone, 3,3′-dimethyl-4-methoxybenzophenone, 4 -(1,3-acryloyl-1,4,7,10,13-pentoxotridecyl)benzophenone, methyl-o-benzoylbenzoate, [4-(methylphenylthio)phenyl]phenylmethanone, diethoxyacetophenone, Dibutoxyacetophenone, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin isobutyl ether, benzoin normal butyl ether and the like.
- the colorant contained in the UV composition the same colorant as described in the section ⁇ Colorant>> of ⁇ Organic Solvent-Based Composition> can be used.
- the total content of pigments is preferably 1% by mass or more, preferably 60% by mass, of the total amount of the UV composition of the present invention. It is below.
- the UV composition of the present invention may further contain other additives such as sensitizers, photoinitiator aids, waxes, dispersants and polymerization inhibitors.
- a photoinitiator aid such as a photosensitizer or a tertiary amine may be contained.
- the photosensitizer include, but are not limited to, thioxanthone-based, benzophenone-based such as 4,4′-bis(diethylamino)benzophenone, anthraquinone-based, coumarin-based, and the like.
- thioxanthone compounds such as 2,4-diethylthioxanthone, 2,4-dimethylthioxanthone, 2,4-dichlorothioxanthone, 1-chloro-4-propoxythioxanthone, 2-chlorothioxanthone, and 2-isopropylthioxanthone, and , Michler's ketone, 4,4'-bis-(diethylamino) benzophenone and other 4,4'-dialkylaminobenzophenones are preferred, and from the viewpoint of performance, safety and availability, 2,4-diethylthioxanthone, 2- Isopropylthioxanthone, 4,4'-bis-(diethylamino)benzophenone are particularly preferred. stomach.
- additives include natural additives such as carnauba wax, Japan wax, lanolin, montan wax, paraffin wax, and microcrystalline wax, as additives that impart abrasion resistance, anti-blocking properties, slip properties, and scratch resistance.
- natural additives such as carnauba wax, Japan wax, lanolin, montan wax, paraffin wax, and microcrystalline wax
- examples include wax, Fischer-Tropsch wax, polyethylene wax, polypropylene wax, polytetrafluoroethylene wax, polyamide wax, and synthetic waxes such as silicone compounds.
- additives that impart storage stability to ink include (alkylphenol, hydroquinone, catechol, resorcinol, p-methoxyphenol, t-butylcatechol, t-butylhydroquinone, pyrogallol, 1,1-picrylhydrazyl , phenothiazine, p-benzoquinone, nitrosobenzene, 2,5-di-tert-butyl-p-benzoquinone, dithiobenzoyl disulfide, picric acid, cupferron, aluminum N-nitrosophenylhydroxylamine, tri-p-nitrophenylmethyl, N Polymerization inhibitors such as -(3-oxyanilino-1,3-dimethylbutylidene)aniline oxide, dibutyl cresol, cyclohexanone oxime cresol, guaiacol, o-isopropylphenol, butyraldoxime, methyl e
- the content of the inorganic particles A in the UV composition is preferably 0.1% by mass or more, more preferably 0.5% by mass or more, and even more preferably 1% by mass or more, from the viewpoint of contributing to promotion of desorption. .
- the content of the inorganic particles A in the UV composition is 10 mass. % or less is preferable, 5 mass % or less is more preferable, and 3 mass % or less is even more preferable.
- the content ratio of the organic pigment to the inorganic particles A is preferably 10:0.1 to 10:10 parts by weight, preferably 10:0, from the viewpoint of color development. .5 to 10:5 parts by mass, more preferably 10:1 to 10:3 parts by mass.
- the organic solvent-based composition contains an inorganic pigment
- the content ratio of the inorganic pigment and the inorganic particles A is 5:0.1 parts by mass to 5:10 from the viewpoint of the gloss and printability of the coated material. It is preferably parts by mass, more preferably 5:0.5 to 5:5 parts by mass, even more preferably 5:1 to 5:3 parts by mass.
- the composition to be removed from the substrate includes resist ink, but the purpose of the resist ink is to remove the coating film from the substrate in advance, leaving a part, and to process the substrate. Since the application and purpose are fundamentally different from the film-forming composition of the present invention, which aims to detach the entire film and recycle the substrate, the well-known technique of the present invention is Not applicable.
- the film-forming composition of the present invention can also be used as a primer composition for forming a primer layer.
- Primer composition When the film-forming composition of the present invention is used to form a primer layer, the inorganic particles A are contained in the primer composition, which is the film-forming composition of the present invention.
- the primer composition in addition to the inorganic particles A, commercially available primers can be used without particular limitation.
- a general composition of the primer includes a binder resin, solvents such as organic solvents and aqueous solvents, additives, and the like.
- Binder resins include, for example, cellulose resins, urethane resins, polyamide resins, vinyl chloride-vinyl acetate copolymer resins, ketone resins, polyester resins, (meth)acrylic resins, rosin-modified maleic acid resins and rosin-modified fumaric acid resins, Resins such as chlorinated polypropylene resin, ethylene-vinyl acetate copolymer resin, vinyl acetate resin, alkyd resin, polyvinyl chloride resin, cyclized rubber, chlorinated rubber, butyral resin, petroleum resin, itaconic acid, maleic acid, fumaric acid Polymerizable monomers having a carboxyl group such as acid, cinnamic acid or their acid anhydrides, polymerizable monomers having a sulfonic acid group such as sulfonated styrene, polymerizable monomers having a sulfonamide group such as vinylbenzenesulf
- Resin that is a radical copolymer such as (meth)acrylic resin, styrene-(meth)acrylic resin, styrene-(anhydride) maleic acid resin, terpene-(anhydrous) maleic acid resin, etc. and acid-modified polyolefin resins, etc., which can be used singly or in combination.
- the solvent may be an organic solvent or water, for example, the same as described in the section ⁇ organic solvent>> of ⁇ organic solvent composition> or ⁇ aqueous medium>> of ⁇ aqueous composition>. of organic solvents or water can be used.
- Additives include extender pigments, pigment dispersants, leveling agents, antifoaming agents, waxes, plasticizers, antiblocking agents, infrared absorbers, ultraviolet absorbers, fragrances, flame retardants and the like.
- the amount thereof to be added may be appropriately determined within a range that does not impair the properties of the primer layer. It is preferably in the range of 30% by mass.
- primers to which a resin having an acidic group or a low-molecular-weight compound is added can be preferably used.
- Resins and low-molecular-weight compounds having an acidic group are not particularly limited as long as they can be easily mixed with the inorganic particles A, which are the main components of the primer, organic solvents, and the like.
- resins having an acidic group examples include cellulose resins, urethane resins, polyamide resins, vinyl chloride-vinyl acetate copolymer resins, ketone resins, polyester resins, (meth)acrylic resins, rosin-modified maleic acid resins and rosin-modified resins. Fumaric acid resin, chlorinated polypropylene resin, ethylene-vinyl acetate copolymer resin, vinyl acetate resin, alkyd resin, polyvinyl chloride resin, cyclized rubber, chlorinated rubber, butyral resin, petroleum resin, etc.
- polymerizable monomers having a carboxyl group such as itaconic acid, maleic acid, fumaric acid, cinnamic acid or their acid anhydrides
- polymerizable monomers having a sulfonic acid group such as sulfonated styrene
- vinylbenzenesulfonamides vinylbenzenesulfonamides.
- the low-molecular-weight compound having an acidic group preferably includes organic acids such as saturated fatty acids, unsaturated fatty acids, hydroxy acids, aromatic carboxylic acids, dicarboxylic acids, tricarboxylic acids, oxocarboxylic acids, and carboxylic acid derivatives. Alternatively, a plurality of them can be mixed and used.
- Saturated fatty acids include lauric acid, myristic acid, palmitic acid, margaric acid, stearic acid, decanoic acid, undecanoic acid, and dodecanoic acid.
- Unsaturated fatty acids include oleic acid, linoleic acid, linolenic acid, and arachidonic acid.
- eicosapentaenoic acid docosahexaenoic acid
- sorbic acid and the like.
- hydroxy acids include lactic acid, malic acid, and citric acid.
- aromatic carboxylic acids include benzoic acid, phthalic acid, isophthalic acid, and terephthalic acid.
- salicylic acid gallic acid, mellitic acid, cinnamic acid, and dicarboxylic acids
- dicarboxylic acids such as oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, sebacic acid, undecanedioic acid, dodecanedioic acid, dimer acid , fumaric acid, maleic acid, azelaic acid, etc.
- tricarboxylic acids include aconitic acid, trimer acid, etc.
- oxocarboxylic acids include pyruvic acid, oxaloacetic acid, etc.
- carboxylic acid derivatives include , amino acids, and nitrocarboxylic acids, and these can be used singly or in combination.
- the solution prepared using the above components is applied to the base material and dried.
- the coating amount is about 0.1 to 5 ⁇ m (dry thickness), but if it is less than 0.1 ⁇ m, it is difficult to apply uniformly, and if it exceeds 5 ⁇ m, it is uneconomical and impractical.
- ordinary coating methods such as gravure, letterpress, flexography, roll coater, reverse coater, spray method, and the like are used.
- the formation of the primer layer and the printing thereon may be carried out continuously (in-line), or the formation of the primer layer and the printing may be carried out separately.
- the film-forming composition of the present invention can also be used as a varnish composition for forming a varnish layer.
- the varnish composition which is the film-forming composition of the present invention, contains the inorganic particles A described above.
- the varnish composition in addition to the inorganic particles A, commercially available varnishes can be used without particular limitation.
- a general composition of varnish includes a binder resin, solvents such as organic solvents and aqueous solvents, additives, and the like.
- Binder resins include cellulose resins, urethane resins, polyamide resins, vinyl chloride-vinyl acetate copolymer resins, ketone resins, polyester resins, (meth)acrylic resins, rosin-modified maleic acid resins, rosin-modified fumaric acid resins, chlorine Polypropylene resin, ethylene-vinyl acetate copolymer resin, vinyl acetate resin, alkyd resin, polyvinyl chloride resin, cyclized rubber, chlorinated rubber, butyral resin, petroleum resin, itaconic acid, maleic acid, fumaric acid , polymerizable monomers having a carboxyl group such as cinnamic acid or their acid anhydrides, polymerizable monomers having a sulfonic acid group such as sulfonated styrene, polymerizable monomers having a sulfonamide group such as vinylbenzenesulfonamide, etc.
- the solvent may be an organic solvent or water.
- the same Organic solvents or water can be used.
- Additives include extender pigments, pigment dispersants, leveling agents, antifoaming agents, waxes, plasticizers, antiblocking agents, infrared absorbers, ultraviolet absorbers, fragrances, and flame retardants.
- the amount added may be appropriately determined within a range that does not impair the characteristics of the varnish layer. % range is preferred.
- a varnish to which a resin having an acidic group or a low-molecular-weight compound is added can be preferably used.
- Resins and low-molecular-weight compounds having an acidic group can be used without particular limitation as long as they can be easily mixed with the binder resins, organic solvents, etc., which are the main components of the varnish.
- resins having an acidic group include cellulose resins, urethane resins, polyamide resins, vinyl chloride-vinyl acetate copolymer resins, ketone resins, polyester resins, (meth)acrylic resins, rosin-modified maleic acid resins and rosin-modified resins.
- Fumaric acid resin chlorinated polypropylene resin, ethylene-vinyl acetate copolymer resin, vinyl acetate resin, alkyd resin, polyvinyl chloride resin, cyclized rubber, chlorinated rubber, butyral resin, petroleum resin, etc. , polymerizable monomers having a carboxyl group such as itaconic acid, maleic acid, fumaric acid, cinnamic acid or their acid anhydrides, polymerizable monomers having a sulfonic acid group such as sulfonated styrene, and vinylbenzenesulfonamides.
- the low-molecular-weight compound having an acidic group preferably includes organic acids such as saturated fatty acids, unsaturated fatty acids, hydroxy acids, aromatic carboxylic acids, dicarboxylic acids, tricarboxylic acids, oxocarboxylic acids, and carboxylic acid derivatives. Alternatively, a plurality of them can be mixed and used.
- Saturated fatty acids include lauric acid, myristic acid, palmitic acid, margaric acid, stearic acid, decanoic acid, undecanoic acid, and dodecanoic acid.
- Unsaturated fatty acids include oleic acid, linoleic acid, linolenic acid, and arachidonic acid. , eicosapentaenoic acid, docosahexaenoic acid, sorbic acid, and the like.
- Examples of hydroxy acids include lactic acid, malic acid, and citric acid.
- aromatic carboxylic acids include benzoic acid, phthalic acid, isophthalic acid, and terephthalic acid.
- salicylic acid gallic acid, mellitic acid, cinnamic acid, and dicarboxylic acids
- dicarboxylic acids such as oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, sebacic acid, undecanedioic acid, dodecanedioic acid, dimer acid , fumaric acid, maleic acid, azelaic acid, etc.
- tricarboxylic acids include aconitic acid, trimer acid, etc.
- oxocarboxylic acids include pyruvic acid, oxaloacetic acid, etc.
- carboxylic acid derivatives include , amino acids, and nitrocarboxylic acids, and these can be used singly or in combination.
- the film-forming composition of the present invention has excellent adhesion to various substrates, and can be used for printing on paper, synthetic paper, cloth, thermoplastic resin films, plastic products, steel plates, etc. While it is useful as an ink for gravure printing using gravure printing plates such as electronic engraving intaglio, or flexographic printing using flexographic printing plates such as resin plates, ink is ejected from inkjet nozzles without using a plate. It can also be used for inkjet systems, but is less preferred. That is, in the case of inkjet ink, ink droplets ejected from a nozzle directly adhere to a substrate to form a printed matter. - After transfer, only the ink is brought into close contact with the substrate again, and dried as necessary to produce a printed matter.
- the film thickness of the printing ink formed by the gravure printing method or the flexographic printing method using the film-forming composition of the present invention is, for example, preferably 10 ⁇ m or less, more preferably 5 ⁇ m or less.
- a printed matter having a film can be obtained by printing the film-forming composition of the present invention on the surface of the substrate A directly or via another layer.
- a laminate can be obtained by laminating the substrate B on the film side of the printed matter.
- the laminate may be obtained by laminating the film of the printed matter and the substrate B with an adhesive layer interposed therebetween.
- Embodiments of the printed matter printed using the film-forming composition of the present invention and the laminate constructed using the printed matter are not limited, but preferred examples include the following aspects.
- the mode of forming the film directly on the surface of the substrate A or via another layer is as follows. ⁇ Surface printing> ⁇ Base material A - printed layer (white) - printed layer (color) ⁇ Base material A-primer layer-printing layer (white)-printing layer (color) ⁇ Base material A - printed layer (white) - printed layer (color) - varnish layer ⁇ Base material A - primer layer - printed layer (white) - printed layer (color) - varnish layer ⁇ Base material A - printed layer (color ) - printed layer (white) ⁇ Base material A-primer layer-printing layer (color)-printing layer (white) ⁇ Base material A - printed layer (color) - printed layer (white) - varnish layer ⁇ Base material A - primer layer - printed layer (color) - printed layer (white) - varnish layer ⁇ Base material A - primer layer - printed layer (color) - printed layer (white) - varnish layer ⁇ Base material A - primer layer
- a mode of arranging the film between the base material A and the base material B is as follows. ⁇ Back side printing/Lamination> ⁇ Base material A - printed layer (white) - printed layer (color) - adhesive layer - base material B ⁇ Base material A - primer layer - printed layer (white) - printed layer (color) - adhesive layer - base material B ⁇ Base material A - printed layer (white) - printed layer (color) - varnish layer - adhesive layer - base material B ⁇ Base material A - primer layer - printed layer (white) - printed layer (color) - varnish layer - adhesive layer - base material B ⁇ Base material A - printed layer (color) - printed layer (white) - adhesive layer - base material B ⁇ Base material A - primer layer - printed layer (color) - printed layer (white) - adhesive layer - base material B ⁇ Base material A - primer layer - printed layer (color) - printed layer (white) - adhesive layer - base material B ⁇ Base material
- the printing layer (white), the printing layer (color), the primer layer and the varnish layer are as described above.
- the base material A, the base material B, the adhesive layer, and the resin C layer will be described below.
- a plastic substrate is preferable, and polyamide resins such as nylon 6, nylon 66, nylon 46, polyethylene terephthalate (PET), polyethylene naphthalate, polytrimethylene terephthalate, polytrimethylene naphthalate, polybutylene terephthalate, Polyester resins such as polybutylene naphthalate, polyhydroxycarboxylic acids such as polylactic acid, biodegradable resins such as aliphatic polyester resins such as poly(ethylene succinate) and poly(butylene succinate), polypropylene, polyethylene, etc. Polyolefin resins, polyimide resins, polyarylate resins, or mixtures thereof and other thermoplastic resin films and laminates thereof.
- polyamide resins such as nylon 6, nylon 66, nylon 46, polyethylene terephthalate (PET), polyethylene naphthalate, polytrimethylene terephthalate, polytrimethylene naphthalate, polybutylene terephthalate, Polyester resins such as polybutylene
- films and laminates made of polyester, polyamide, polyethylene, and polypropylene are preferred.
- Polypropylene or polyethylene is more preferable when considering the releasability of the film-forming composition of the present invention.
- These base films may be either unstretched films or stretched films, and the manufacturing method thereof is not limited.
- the thickness of the base film is not particularly limited, but it is usually in the range of 1 to 500 ⁇ m.
- the printed surface of the substrate A is preferably subjected to corona discharge treatment, and silica, alumina, or the like may be vapor-deposited.
- the substrate B may be the same as the substrate A, and may be the same or different, but is preferably a plastic substrate, more preferably a thermoplastic resin substrate.
- the laminate When the laminate is an extrusion laminate, it may be the same as resin C described later. Moreover, it may be laminated with a metal foil layer or a metal foil layer of a deposited film layer.
- Resin C is preferably a thermoplastic resin, more preferably polyolefin, and particularly preferably polypropylene or polyethylene and modified resins thereof.
- any commercially available reactive adhesive can be used without particular limitation.
- a one-part reactive adhesive of polyisocyanate is preferred.
- the polyisocyanate composition used in general reactive adhesives is a composition containing a polyisocyanate compound as a main component, especially if it is known as a polyisocyanate compound for reactive adhesives. Can be used without restrictions.
- polyisocyanate compounds include, for example, tolylene diisocyanate, diphenylmethane diisocyanate, polymeric diphenylmethane diisocyanate, 1,5-naphthalene diisocyanate, triphenylmethane triisocyanate, xylylene diisocyanate, and the like.
- polyisocyanates compounds obtained by modifying some of the isocyanate groups (NCO groups) of these polyisocyanates with carbodiimide; linear aliphatic polyisocyanates such as 1,6-hexamethylene diisocyanate, 1,5-pentamethylene diisocyanate, lysine diisocyanate, and trimethylhexamethylene diisocyanate; Compounds obtained by modifying part of the NCO groups of isocyanates with carbodiimide; isocyanurate forms of the various polyisocyanates; allophanate forms derived from the various polyisocyanates; biuret forms derived from the various polyisocyanates; Examples include adducts obtained by modifying isocyanates with trimethylolpropane; and polyisocyanates which are reaction products of the various polyisocyanates described above and polyol components described later.
- NCO groups isocyanate groups
- linear aliphatic polyisocyanates such as 1,6-hexamethylene diiso
- the polyol composition used in general reactive adhesives is a composition containing a polyol compound as a main component, and any known polyol compound for reactive adhesives can be used without particular limitation. can.
- specific polyol compounds include ethylene glycol, propylene glycol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 3-methyl-1,5-pentanediol, 1,6-hexanediol, neopentyl glycol, methylpentanediol, dimethylbutanediol, butylethylpropanediol, diethylene glycol, triethylene glycol, tetraethylene glycol, dipropylene glycol, tripropylene glycol, bishydroxyethoxybenzene, 1,4 - cyclohexanediol, 1,4-cyclohexanedimethanol, glycols such as triethylene glycol; tri
- the single layer film can be easily formed in a short time in the film removal process described later. can be separated.
- Any component of the reactive adhesive having an ester bond specifically means a polyol having a polyol compound such as a polyester polyol, a polyether ester polyol, a polyester (polyurethane) polyol, or an acrylic polyol having an ester bond.
- Reactive adhesives include pigments, silane coupling agents, titanate coupling agents, aluminum coupling agents, adhesion promoters such as epoxy resins, leveling agents, colloidal silica, inorganic fine particles such as alumina sol, poly Methyl methacrylate-based organic fine particles, antifoaming agent, anti-sagging agent, wetting and dispersing agent, viscosity modifier, UV absorber, metal deactivator, peroxide decomposer, flame retardant, reinforcing agent, plasticizer, lubricant Additives such as anti-corrosion agents, anti-rust agents, fluorescent whitening agents, inorganic heat ray absorbers, flame retardants, anti-static agents, and dehydrating agents are sometimes used.
- adhesion promoters such as epoxy resins, leveling agents, colloidal silica, inorganic fine particles such as alumina sol, poly Methyl methacrylate-based organic fine particles, antifoaming agent, anti-sagging agent, wetting and dispersing agent
- Reactive adhesives include dry lamination adhesives diluted with highly soluble organic solvents for dilution, solvent-free lamination adhesives that contain almost no organic solvents for dilution, and water-based diluents. There are certain water-based adhesives and the like, but any can be used.
- the base material A, printed layer (white), printed layer (color), primer layer, adhesive layer, varnish layer, resin C layer, or base material B in the laminate may each have a barrier layer interposed therebetween.
- the barrier layer include an inorganic deposition layer and a barrier coat layer, and these may be used alone or in combination.
- the inorganic deposition layer is a layer that has gas barrier properties that prevent permeation of oxygen gas and water vapor gas, and is a deposition layer made of an inorganic material or an inorganic oxide.
- inorganic substances or inorganic oxides include aluminum, alumina, silica and the like, and these can be used singly or in combination of two or more.
- Two or more inorganic deposition layers may be provided. When two or more inorganic deposition layers are provided, they may have the same composition or may have different compositions.
- the barrier coat layer protects the inorganic deposition layer and can improve gas barrier properties such as oxygen and water vapor.
- a gas barrier coating layer is obtained, for example, by polycondensing a mixture of a metal alkoxide and a water-soluble polymer by a sol-gel method in the presence of a sol-gel catalyst and a solvent such as water or an organic solvent. It is formed from a resin composition such as a product, a hydrolysis polycondensate of a metal alkoxide, or the like.
- the recycled substrate A can be produced by removing the film from the substrate A by treating the printed matter with an alkaline solution.
- the printed matter is treated with an alkaline solution to remove the printed layer from the substrate A, thereby producing a recycled substrate A. can do.
- the printed material is treated with an alkaline solution to remove the primer layer or varnish layer from the substrate A. By doing so, the printed layer can be removed together with the primer layer or the varnish layer, and the recycled base material A can be produced.
- the present invention provides a laminate in which a printed matter and a base material B are laminated with a film disposed on the inside via an adhesive layer or the like.
- Substrate A can be produced.
- the laminate is treated with an alkaline solution to remove the printed layer from the substrate A, thereby removing the printed layer together with the printed layer.
- a recycled base material A can be produced.
- the laminate is treated with an alkaline solution to remove the primer layer or varnish layer from the substrate A.
- the desorption step includes a step of immersing the printed matter or laminate in an alkaline solution while heating and stirring at 20 to 90°C or ultrasonically vibrating. Heating and stirring and ultrasonic vibration may be performed at the same time.
- the heating temperature is preferably 30° C. or higher, preferably 40° C. or higher, preferably 50° C. or higher, and preferably 60° C. or higher, and more preferably perform heating stirring and ultrasonic vibration at the same time.
- the alkaline solution used in the desorption step is not limited, but preferably has a pH of 9 or higher, and includes sodium hydroxide aqueous solution, potassium hydroxide aqueous solution, sodium hydrogen carbonate aqueous solution, potassium hydrogen carbonate aqueous solution, sodium dihydrogen carbonate aqueous solution, carbonate Potassium dihydrogen aqueous solution and the like are preferable.
- Sodium hydroxide aqueous solution, potassium hydroxide aqueous solution, sodium hydrogen carbonate aqueous solution, potassium hydrogen carbonate aqueous solution, sodium dihydrogen carbonate aqueous solution, potassium dihydrogen carbonate aqueous solution, etc. are preferably aqueous solutions with a concentration of 0.5% by mass to 10% by mass. More preferred is an aqueous solution with a concentration of 5% by weight to 5% by weight.
- the alkaline solution may contain a water-soluble organic solvent.
- water-soluble organic solvents include methyl alcohol, ethyl alcohol, propyl alcohol, isopropyl alcohol, ethylene glycol monomethyl ether (methyl cellosolve), ethylene glycol monoethyl ether (cellosolve), ethylene glycol monobutyl ether (butyl cellosolve), ethylene glycol di Butyl ether, diethylene glycol monomethyl ether (methyl carbitol), diethylene glycol dimethyl ether, diethylene glycol monoethyl ether (carbitol), diethylene glycol diethyl ether (diethyl carbitol), diethylene glycol monobutyl ether (butyl carbitol), diethylene glycol dibutyl ether, triethylene glycol monomethyl ether , triethylene glycol dimethyl ether, tetraethylene glycol dimethyl ether, methylene dimethyl ether (methylal), propylene glycol monobutyl
- the content of the water-soluble organic solvent in the alkaline solution is preferably 0.1% by mass to 20% by mass, more preferably 1% by mass to 10% by mass.
- the alkaline solution may contain a water-insoluble organic solvent.
- water-insoluble organic solvents include alcohol solvents such as n-butanol, 2-butanol, isobutanol and octanol, aliphatic hydrocarbon solvents such as hexane, heptane and normal paraffin, benzene, toluene, xylene, Aromatic hydrocarbon solvents such as alkylbenzene; halogenated hydrocarbon solvents such as methylene chloride, 1-chlorobutane, 2-chlorobutane, 3-chlorobutane and carbon tetrachloride; ester solvents such as methyl acetate, ethyl acetate and butyl acetate , methyl isobutyl ketone, methyl ethy
- the alkaline solution may contain a surfactant.
- Surfactants include various anionic surfactants, nonionic surfactants, cationic surfactants, amphoteric surfactants, etc. Among these, anionic surfactants, nonionic surfactants Alternatively, amphoteric surfactants are preferred.
- anionic surfactants include alkylbenzenesulfonates, alkylphenylsulfonates, alkylnaphthalenesulfonates, higher fatty acid salts, sulfuric acid ester salts of higher fatty acid esters, sulfonates of higher fatty acid esters, and higher alcohol ethers. Sulfuric acid ester salts and sulfonates, higher alkyl sulfosuccinates, polyoxyethylene alkyl ether carboxylates, polyoxyethylene alkyl ether sulfates, alkyl phosphates, polyoxyethylene alkyl ether phosphates, etc.
- Specific examples thereof include dodecylbenzenesulfonate, isopropylnaphthalenesulfonate, monobutylphenylphenol monosulfonate, monobutylbiphenylsulfonate, and dibutylphenylphenoldisulfonate.
- nonionic surfactants include polyoxyethylene alkyl ethers, polyoxyethylene alkylphenyl ethers, polyoxyethylene fatty acid esters, sorbitan fatty acid esters, polyoxyethylene sorbitan fatty acid esters, polyoxyethylene sorbitol fatty acid esters, and glycerin fatty acid esters.
- polyoxyethylene glycerin fatty acid ester polyglycerin fatty acid ester, sucrose fatty acid ester, polyoxyethylene alkylamine, polyoxyethylene fatty acid amide, fatty acid alkylolamide, alkylalkanolamide, acetylene glycol, oxyethylene adduct of acetylene glycol, polyethylene glycol polypropylene glycol block copolymers, among others, polyoxyethylene nonylphenyl ether, polyoxyethylene octylphenyl ether, polyoxyethylene dodecylphenyl ether, polyoxyethylene alkyl ether, polyoxyethylene fatty acid Esters, sorbitan fatty acid esters, polyoxyethylene sorbitan fatty acid esters, fatty acid alkylolamides, acetylene glycol, oxyethylene adducts of acetylene glycol, polyethylene glycol polypropylene glycol block copolymers are preferred.
- surfactants include silicone-based surfactants such as polysiloxane oxyethylene adducts; fluorine-based surfactants such as perfluoroalkyl carboxylates, perfluoroalkyl sulfonates, and oxyethylene perfluoroalkyl ethers. spiculisporic acid, rhamnolipids, biosurfactants such as lysolecithin, and the like can also be used.
- surfactants can be used singly or in combination of two or more.
- the amount added is preferably in the range of 0.001 to 2% by mass, more preferably 0.001 to 1.5% by mass, with respect to the total amount of the alkaline solution, and 0.01 to More preferably, it is in the range of 1% by mass.
- the target printed matter or laminate is immersed in, for example, a treatment bath while the alkaline solution is heated to 20 to 90°C or ultrasonically vibrated.
- the heating method is not particularly limited, and a known heating method using heat rays, infrared rays, microwaves, or the like can be employed.
- the ultrasonic vibration for example, a method of attaching an ultrasonic vibrator to the treatment bath and imparting ultrasonic vibration to the alkaline solution can be employed.
- the alkaline solution is stirred during immersion.
- the stirring method include a method of mechanically stirring the dispersion of the printed matter or laminate contained in the processing tank with a stirring blade, a method of stirring with a water jet using a water jet pump, and a bubbling method using an inert gas such as nitrogen gas. and the like, and these may be used together for efficient peeling.
- the time for which the printed matter or laminate is immersed in the alkaline solution is generally in the range of 2 minutes to 48 hours, although it depends on the structure of the printed matter. In the present invention, it is not necessary that 100% of the film in the printed material is completely detached from the substrate. , more preferably 80% by mass or more, and particularly preferably 90% by mass or more.
- the number of times of immersion in the alkaline solution may be one or several times. That is, the step of recovering the separated film substrate may be performed after performing the immersion once, or the step of recovering the film substrate may be performed after performing the immersion several times. Further, when the immersion is performed multiple times in the desorption process, the concentration of the alkaline solution may be changed. Further, known steps such as washing with water and drying may be appropriately added during the desorption step.
- the inorganic particles A are present in the film formed from the film-forming composition of the present invention, when the printed matter or laminate is immersed in an alkaline solution in the desorption step, the inorganic particles are separated from the inorganic particles by the alkaline solution. A dissolves and pinholes are generated in the film. It is believed that the alkaline solution or the surfactant permeates and acts on the interface of the film through the pinholes, thereby promoting detachment of the film, and thus the film can be easily detached from the substrate A.
- the film-forming composition of the present invention keeps the content of solvents harmful to health and the environment below a certain level, and maintains the same properties for general-purpose plastic substrates as those of conventional film-forming materials.
- Hakuenka TDD - Kaolin (kaolin mainly composed of kaolinite): Polygloss 90 manufactured by KaMin performance minerals ⁇ Mica: Micro mica MK-100 manufactured by Katakura Co-op Agri Co., Ltd. ⁇ Zinc oxide: LPZINC-2-KS manufactured by Sakai Chemical Industry Co., Ltd.
- Example 1 to 10 Comparative Examples 1 to 3
- Example 1 to 10 and Comparative Examples 1 to 3 were prepared by using the following binder resins, pigments, solvents, and dispersants according to the compounding ratios shown in Table 2 below (the same applies to Tables 3 and 4).
- Resin 1 Vinyl chloride vinyl acetate copolymer resin (Solbin A manufactured by Nissin Chemical Co., Ltd., nonvolatile content 15%, NPAC dissolved matter)
- Resin 2 nitrocellulose varnish (Nobel nitrocellulose DLX5-8, non-volatile content 44%, ethyl acetate: IPA solution)
- Resin 3 Urethane resin (DIC urea urethane resin, number average molecular weight 14,000, non-volatile content 30%, ethyl acetate: IPA solution)
- Resin 4 urethane resin (DIC urea urethane resin, number average molecular weight 19,000, non-volatile content 30%, ethyl acetate: IPA solution)
- Resin 5 acrylic resin (Acrydic WCL-1419 manufactured by DIC, number average molecular weight 16,000, non-volatile content 42%, ethyl acetate:
- peeling test conditions The peeling test was evaluated with a treatment time of 15 minutes under each condition. If the film is peeled off within 5 minutes of treatment, it indicates that the performance is quite high. A test piece obtained by cutting the printed matter into a size of 20 mm ⁇ 20 mm was immersed in the solution and stirred with a stirrer. After confirming the peeling state after stirring, the printed material was rubbed with a finger, and it was also confirmed whether the coating film was peeled off by rubbing. The peelability of the ink coating film under the above conditions was evaluated according to the following evaluation criteria.
- Examples 11-12, Comparative Examples 4-5 The following binder resins, pigments, monomers having an ethylenically unsaturated double bond, etc., initiators, and other components were used according to the compounding ratios shown in Table 5 below, Examples 11-12, and Comparative Examples 4-4. 5 was prepared.
- Example 13 and Comparative Example 6 were prepared by using the following binder resin, pigment, and other components according to the compounding ratios shown in Table 6 below.
- Resin C aqueous styrene-acrylic resin emulsion (acid value in solid content: 68 mg KOH / g, solid content 40 parts by mass)
- Resin D Water-based urethane resin emulsion (acid value in solid content: 23 mgKOH/g, weight average molecular weight: 17000, solid content: 40 parts by mass)
- Example 6 Using the prepared printing inks of Example 13 and Comparative Example 6, printed matter was obtained in the same manner as in Example 1, and the resulting printed matter was evaluated for ink releasability in the same manner as in Example 1. The evaluation results are shown in Table 6 below.
- FIGS. 1 (FIGS. 1A and 1B) to 4 (FIGS. 4A and 4B).
- FIG. 1A is an SEM image (magnification: 1,000 times) of the print layer surface of the printed matter of Example 1 before being treated with an alkaline solution.
- FIG. 1B is an SEM image (magnification: 1,000 times) of the print layer surface of the printed material of Example 1 after treatment with an alkaline solution.
- FIG. 2A is an SEM image (magnification: 10,000 times) of the print layer surface of the printed material of Example 1 before the alkaline solution treatment.
- 2B is an SEM image (magnification: 10,000 times) of the surface of the printed layer of the printed matter of Example 1 after alkaline solution treatment.
- 3A is an SEM image (magnification: 1,000 times) of the print layer surface of the printed material of Comparative Example 1 before the alkaline solution treatment.
- 3B is an SEM image (magnification: 1,000 times) of the print layer surface of the printed matter of Comparative Example 1 after the alkaline solution treatment.
- 4A is an SEM image (magnification: 10,000 times) of the print layer surface of the printed matter of Comparative Example 1 before the alkaline solution treatment.
- 4B is an SEM image (magnification: 10,000 times) of the print layer surface of the printed matter of Comparative Example 1 after the alkaline solution treatment.
- the film formed by the film-forming composition of the present invention can be easily removed by treatment with an alkaline solution.
- the film-forming composition of the present invention it is possible to form a film that can be easily detached by treatment with an alkaline solution and that allows the printed layer to be easily removed from the plastic substrate. Moreover, by using the film-forming composition of the present invention, it is possible to provide a toluene- and MEK-free printing ink.
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Abstract
Description
またプラスチック基材に対して広く使用される皮膜形成用材料である有機溶剤系印刷インキは、作業者の健康や環境に対する影響を考慮し、トルエンフリー、メチルエチルケトン(MEK)フリーのものに代替が進んでいるため、上記課題を解決する材料もこのことを考慮して開発を進める必要がある。
一方バインダー樹脂として酸価を有するウレタン樹脂を使用したアルカリ水脱離用有機溶剤系印刷インキも開示されている(特許文献4、特許文献5、及び特許文献6)。
[1] アルカリ溶液での処理により脱離する皮膜を基材Aの表面に直接又は他の層を介して形成するための脱離可能な皮膜形成用組成物であって、
前記皮膜形成用組成物は、粒子径が0.3μm以上の無機粒子を含有し、 前記無機粒子は、水酸化ナトリウムをイオン交換水に溶解し、1質量%の水溶液としたアルカリ溶液を用い35℃の温度条件で溶解した際の溶解度が10ppm以上を示す、皮膜形成用組成物。[2] 前記無機粒子が、無機酸化物、無機窒化物、及びセラミックスからなる群から選択される少なくとも1種である、[1]に記載の皮膜形成用組成物。[3] 前記無機粒子が、シリカ、炭酸カルシウム、カオリナイト、マイカ、及び酸化亜鉛からなる群から選択される少なくとも1種を含む、[2]に記載の皮膜形成用組成物。
[4] 印刷インキ、プライマー、又はニスとして用いられる、[1]~[3]のいずれかに記載の皮膜形成用組成物。
[5] 前記印刷インキが、有機溶剤系インキ、水系インキ、又はUVインキである、[4]に記載の皮膜形成用組成物。
[6] 基材Aの表面に直接又は他の層を介して、[4]又は[5]に記載の皮膜形成用組成物からなる皮膜を有する印刷物。
[7] 前記皮膜が、印刷層、プライマー層、及びニス層から選ばれる少なくとも一つである、[6]に記載の印刷物。
[8] [6]又は[7]に記載の印刷物に対して、前記印刷層の前記基材Aが配置されている面とは反対側の面に、基材Bを配置し、前記印刷物と前記基材Bとを積層してなる積層体。
[9] [6]又は[7]に記載の印刷物に対して、アルカリ溶液で処理することにより前記皮膜を基材Aから脱離して得られるリサイクル基材Aの製造方法。
[10] [8]に記載の積層体に対して、アルカリ溶液で処理することにより前記皮膜とともに基材Bを脱離して得られるリサイクル基材Aの製造方法。
本発明の皮膜形成用組成物は、基材Aの表面に直接又は他の層を介して皮膜を形成するために用いられる。なお、本発明において、他の層とは単一の層でも複数の層であってもよい。 本発明の皮膜形成用組成物により形成される皮膜は、アルカリ溶液での処理により脱離可能である。 皮膜形成用組成物は、無機粒子を含有する。該無機粒子は、粒子径が0.3μm以上であり、かつ水酸化ナトリウムをイオン交換水に溶解し、1質量%の水溶液としたアルカリ溶液を用い35℃の温度条件で溶解した際の溶解度が10ppm以上を示す。
ここで、印刷層とは、印刷インキを印刷して形成された層をいう。
印刷層を基材Aから取り除く方法としては、例えば、印刷層自体が脱離機能を有しており、印刷層を基材Aから脱離させる方法(以下、パターンAの方法ともいう)や、印刷層と基材Aとの間に別な層を設け、該別な層が脱離機能を有しており、該別な層を脱離させることにより、印刷層も併せて基材Aから脱離させる方法(以下、パターンBの方法ともいう)などが挙げられる。
つまり、本発明の皮膜形成用組成物は、印刷インキ、プライマー、又はニスのいずれの態様でも用いることができる。
本発明の皮膜形成用組成物は、印刷層、プライマー層、及びニス層のうちいずれか少なくとも一つの層を形成するために用いていればよく、これらの層のうち、1層もしくは2層以上を本発明の皮膜形成用組成物で形成することができる。
・基材A-印刷層(白)-印刷層(カラー)
・基材A-プライマー層-印刷層(白)-印刷層(カラー)
・基材A-印刷層(白)-印刷層(カラー)-ニス層
・基材A-プライマー層-印刷層(白)-印刷層(カラー)-ニス層
・基材A-印刷層(カラー)-印刷層(白)
・基材A-プライマー層-印刷層(カラー)-印刷層(白)
・基材A-印刷層(カラー)-印刷層(白)-ニス層
・基材A-プライマー層-印刷層(カラー)-印刷層(白)-ニス層
・基材A-ニス層
・基材A-印刷層(カラー)
なお、上述した例では、印刷層は、白インキを用いた場合と白インキ以外の着色剤としてカラーインキを用いた場合の2層が積層された例を挙げているが、印刷層はこのように2層以上で形成されている必要はなく、白又はカラーのいずれか1層で形成されている場合であってもよい。
そこで、本発明の皮膜形成用組成物を、有機溶剤系インキとして用いる場合(有機溶剤系組成物)、水系インキとして用いる場合(水系組成物)、UVインキとして用いる場合(UV組成物)のそれぞれに分けて以下説明する。
本発明の皮膜形成用組成物である有機溶剤系組成物は、アルカリ溶液での処理により脱離する印刷層を基材Aの表面に直接又は他の層を介して形成するために用いられる。 有機溶剤系組成物は、無機粒子(以下、無機粒子Aともいう)を含有する。
また、有機溶剤系組成物は、無機粒子Aの他、有機溶剤の溶媒、バインダー樹脂を含有し、必要に応じて着色剤やその他の成分を含有する。
無機粒子Aの形状としては、例えば、板状、鱗片状、針状、柱状、球状、多面体状、塊状等が挙げられる。これらの形状を有する無機粒子Aの複数種を組み合わせて用いてもよい。
有機溶剤としては特に制限はないが、たとえばトルエン、キシレン、ソルベッソ#100、ソルベッソ#150等の芳香族炭化水素系、ヘキサン、メチルシクロヘキサン、ヘプタン、オクタン、デカン等の脂肪族炭化水素系、酢酸メチル、酢酸エチル、酢酸イソプロピル、酢酸ノルマルプロピル、酢酸ブチル、酢酸アミル、ギ酸エチル、プロピオン酸ブチル等のエステル系の各種有機溶剤が挙げられる。また水混和性有機溶剤としてメタノール、エタノール、プロパノール、ブタノール、イソプロピルアルコール等のアルコール系、アセトン、メチルエチルケトン、シクロハキサノン等のケトン系、エチレングリコール(モノ,ジ)メチルエーテル、エチレングリコール(モノ,ジ)エチルエーテル、エチレングリコールモノプロピルエーテル、エチレングリコールモノイソプロピルエーテル、モノブチルエーテル、ジエチレングリコール(モノ,ジ)メチルエーテル、ジエチレングリコール(モノ,ジ)エチルエーテル、ジエチレングリコールモノイソプロピルエーテル、ジエチレングリコールモノブチルエーテル、トリエチレングリコール(モノ,ジ)メチルエーテル、プロピレングリコール(モノ,ジ)メチルエーテル、プロピレングリコールモノプロピルエーテル、プロピレングリコールモノブチルエーテル、ジプロピレングリコール(モノ,ジ)メチルエーテル等のグリコールエーテル系の各種有機溶剤が挙げられる。これらを単独または2種以上を混合しても用いることができる。
1)本発明の有機溶剤系組成物が基材に転移後、半分の本発明の有機溶剤系組成物がグラビア版のセル内に残る。
2)その残った本発明の有機溶剤系組成物は再びインキパン内の本発明の有機溶剤系組成物に接するまで含有する溶剤が揮発し、半乾き状態になる。更に蒸発速度が速い溶剤から揮発する為、揮発速度が遅い溶剤がインキパン内に残る。
3)この際に、樹脂溶解性が高い溶剤が残っていると、その半乾き組成物が再び本発明の有機溶剤系組成物に接した際に再溶解し、セル内で本発明の有機溶剤系組成物が固まることを防止する。
酢酸ブチルの蒸発速度を100とした際の比蒸発速度が100を超える汎用的なアルコールでは揮発速度が速いため、上記の様なメカニズムは機能することが難しい傾向にある。
なお、印刷時の作業衛生性と包装材料の有害性の両面から、酢酸エチル、酢酸プロピル、イソプロパノール、ノルマルプロパノールなどを使用し、トルエン等の芳香族溶剤やメチルエチルケトン等のケトン系溶剤を使用しないことがより好ましい。
中でもウレタン樹脂、硝化綿への溶解性の観点から、イソプロピルアルコール/酢酸エチル/酢酸ノルマルプロピル/メチルシクロヘキサンの混合液がより好ましい。また、乾燥調整のために組成物全量の10質量%未満であればグリコールエーテル類を添加することも出来る。
本発明の有機溶剤系組成物は、バインダー樹脂を含有する。
バインダー樹脂としては、セルロース系樹脂、ウレタン樹脂、ポリアミド樹脂、塩化ビニル-酢酸ビニル共重合体樹脂、ケトン樹脂、ポリエステル樹脂、(メタ)アクリル樹脂、ロジン変性マレイン酸樹脂やロジン変性フマル酸樹脂、塩素化ポリプロピレン樹脂、エチレン-酢酸ビニル共重合体樹脂、酢酸ビニル樹脂、アルキッド樹脂、ポリ塩化ビニル樹脂、環化ゴム、塩化ゴム、ブチラール樹脂、石油樹脂等が挙げられ、これらを適宜組み合わせて使用することができる。中でもウレタン樹脂、(メタ)アクリル樹脂、ロジン系樹脂及びその変性物等を適宜組み合わせて使用することが多い。
測定装置:高速GPC装置(東ソー株式会社製「HLC-8220GPC」)
カラム:東ソー株式会社製の下記のカラムを直列に接続して使用した。
「TSKgel G5000」(7.8mmI.D.×30cm)×1本
「TSKgel G4000」(7.8mmI.D.×30cm)×1本
「TSKgel G3000」(7.8mmI.D.×30cm)×1本
「TSKgel G2000」(7.8mmI.D.×30cm)×1本
検出器:RI(示差屈折計)
カラム温度:40℃
溶離液:テトラヒドロフラン(THF)
流速:1.0mL/分
注入量:100μL(試料濃度0.4質量%のテトラヒドロフラン溶液)
標準試料:下記の標準ポリスチレンを用いて検量線を作成した。
(標準ポリスチレン)
東ソー株式会社製「TSKgel 標準ポリスチレン A-500」
東ソー株式会社製「TSKgel 標準ポリスチレン A-1000」
東ソー株式会社製「TSKgel 標準ポリスチレン A-2500」
東ソー株式会社製「TSKgel 標準ポリスチレン A-5000」
東ソー株式会社製「TSKgel 標準ポリスチレン F-1」
東ソー株式会社製「TSKgel 標準ポリスチレン F-2」
東ソー株式会社製「TSKgel 標準ポリスチレン F-4」
東ソー株式会社製「TSKgel 標準ポリスチレン F-10」
東ソー株式会社製「TSKgel 標準ポリスチレン F-20」
東ソー株式会社製「TSKgel 標準ポリスチレン F-40」
東ソー株式会社製「TSKgel 標準ポリスチレン F-80」
東ソー株式会社製「TSKgel 標準ポリスチレン F-128」
東ソー株式会社製「TSKgel 標準ポリスチレン F-288」
東ソー株式会社製「TSKgel 標準ポリスチレン F-550」
ポリエステルポリオール及び/又はポリエーテルポリオールを上記の範囲で含有することにより、特に基材フィルム上での密着性が大幅に向上し、結果として耐ブロッキング性、ラミネート強度が優れるようになる。
なお、上記「(メタ)アクリレート」はアクリレート及びメタクリレートのいずれか一方または両方を指し、「(メタ)アクリル」はアクリル及びメタクリルのいずれか一方または両方を指す。
アクリル樹脂(A1)、及び(A2)は、例えば、重合開始剤の存在下、60℃~150℃の温度領域で各種モノマーを重合させることにより製造することができる。重合の方法は、例えば、塊状重合法、溶液重合法、懸濁重合法、乳化重合法等が挙げられる。また、重合様式は、例えば、ランダム共重合体、ブロック共重合体、グラフト共重合体等が挙げられる。
本発明の有機溶剤系組成物は、さらに着色剤を含有してもよい。
有機顔料としては、溶性アゾ系、不溶性アゾ系、アゾ系、フタロシアニン系、ハロゲン化フタロシアニン系、アントラキノン系、アンサンスロン系、ジアンスラキノニル系、アンスラピリミジン系、ペリレン系、ペリノン系、キナクリドン系、チオインジゴ系、ジオキサジン系、イソインドリノン系、キノフタロン系、アゾメチンアゾ系、フラバンスロン系、ジケトピロロピロール系、イソインドリン系、インダンスロン系、カーボンブラック系などの顔料が挙げられる。また、例えば、カーミン6B、レーキレッドC、パーマネントレッド2B、ジスアゾイエロー、ピラゾロンオレンジ、カーミンFB、クロモフタルイエロー、クロモフタルレッド、フタロシアニンブルー、フタロシアニングリーン、ジオキサジンバイオレット、キナクリドンマゼンタ、キナクリドンレッド、インダンスロンブルー、ピリミジンイエロー、チオインジゴボルドー、チオインジゴマゼンタ、ペリレンレッド、ペリノンオレンジ、イソインドリノンイエロー、アニリンブラック、ジケトピロロピロールレッド、昼光蛍光顔料等が挙げられる。また未酸性処理顔料、酸性処理顔料のいずれも使用することができる。以下に有機顔料として好ましいものの具体的な例を挙げる。
C.I.ピグメントレッド202、C.I.ピグメントレッド206、C.I.ピグメントレッド207、C.I.ピグメントレッド208、C.I.ピグメントレッド209、C.I.ピグメントレッド210、C.I.ピグメントレッド211、C.I.ピグメントレッド213、C.I.ピグメントレッド214、C.I.ピグメントレッド216、C.I.ピグメントレッド215、C.I.ピグメントレッド216、C.I.ピグメントレッド220、C.I.ピグメントレッド221、C.I.ピグメントレッド223、C.I.ピグメントレッド224、C.I.ピグメントレッド226、C.I.ピグメントレッド237、C.I.ピグメントレッド238、C.I.ピグメントレッド239、C.I.ピグメントレッド240、C.I.ピグメントレッド242、C.I.ピグメントレッド245、C.I.ピグメントレッド247、C.I.ピグメントレッド248、C.I.ピグメントレッド251、C.I.ピグメントレッド253、C.I.ピグメントレッド254、C.I.ピグメントレッド255、C.I.ピグメントレッド256、C.I.ピグメントレッド257、C.I.ピグメントレッド258、C.I.ピグメントレッド260、C.I.ピグメントレッド262、C.I.ピグメントレッド263、C.I.ピグメントレッド264、C.I.ピグメントレッド266、C.I.ピグメントレッド268、C.I.ピグメントレッド269、C.I.ピグメントレッド270、C.I.ピグメントレッド271、C.I.ピグメントレッド272、C.I.ピグメントレッド279、などが挙げられる。
中でも、好ましい顔料として、黒色顔料としてC.I.ピグメントブラック7、藍色顔料としてC.I.ピグメントブルー15、C.I.ピグメントブルー15:1、C.I.ピグメントブルー15:2、C.I.ピグメントブルー15:3、C.I.ピグメントブルー15:4、C.I.ピグメントブルー15:6、緑色顔料としてC.I.ピグメントグリーン7、赤色顔料としてC.I.ピグメントレッド57:1、C.I.ピグメントレッド48:1、C.I.ピグメントレッド48:2、C.I.ピグメントレッド48:3、C.I.ピグメントレッド146、C.I.ピグメントレッド242、C.I.ピグメントレッド185、C.I.ピグメントレッド122、C.I.ピグメントレッド178、C.I.ピグメントレッド149、C.I.ピグメントレッド144、C.I.ピグメントレッド166、紫色顔料としてC.I.ピグメントバイオレット23、C.I.ピグメントバイオレット37、黄色顔料としてC.I.ピグメントイエロー83、C.I.ピグメントイエロー14、C.I.ピグメントイエロー180、C.I.ピグメントイエロー139、橙色顔料としてC.I.ピグメントオレンジ38、C.I.ピグメントオレンジ13、C.I.ピグメントオレンジ34、C.I.ピグメントオレンジ64、等が挙げられ、これらの群から選ばれる少なくとも一種または二種以上を使用することが好ましい。
本発明の有機溶剤系組成物は、さらに助剤、酸性添加物等のその他の成分を含んでいてもよい。
前記酸性添加物としては、例えば有機酸又は酸性基を有する樹脂を用いることができる。
前記酸性添加物の酸価は1mgKOH/g以上が好ましく、3mgKOH/g以上がより好ましく、5mgKOH/g以上がより好ましく、10mgKOH/g以上がより好ましく、20mgKOH/g以上がより好ましく、30mgKOH/g以上がより好ましく、40mgKOH/g以上がより好ましく、50mgKOH/g以上がより好ましい。また前記酸価は900mgKOH/g以下が好ましく、850mgKOH/g以下がより好ましく、800mgKOH/g以下がより好ましく、750mgKOH/g以下がより好ましく、700mgKOH/g以下がより好ましく、650mgKOH/g以下がより好ましく、600mgKOH/g以下がより好ましく、550mgKOH/g以下がより好ましい。上記範囲とすることで、アルカリ溶液脱離性と基材との密着性を両立することができる。
アルカリ溶液脱離性と基材との密着性を共に重視した場合、酸価の範囲としては1~900mgKOH/gが好ましく、3~850mgKOH/gがより好ましく、5~800mgKOH/gがより好ましく、10~750mgKOH/gがより好ましく、20~700mgKOH/gがより好ましく、30~650mgKOH/gがより好ましく、40~600mgKOH/gがより好ましく、50~550mgKOH/gがより好ましい。
前記酸性基を有する樹脂の重量平均分子量の範囲としては、前記酸性基を有する樹脂がウレタン樹脂の場合、500~100000が好ましく、1000~50000がより好ましく、2000~50000がより好ましく、3000~50000がより好ましく、4000~50000がより好ましく、5000~40000がより好ましく、5000~30000がより好ましく、6000~30000がより好ましく、6000~25000がより好ましく、7000~25000がより好ましく、7000~20000がより好ましく、8000~20000がより好ましく、10000~20000がより好ましく、10000~18000がより好ましい。前記酸性基を有する樹脂の重量平均分子量を上記範囲とすることで、印刷適性を高めることができる。
前記酸性基を有する樹脂の重量平均分子量は、前記酸性基を有する樹脂がスチレン-(無水)マレイン酸樹脂の場合、500以上が好ましく、700以上がより好ましく、1000以上がより好ましい。前記酸性基を有する樹脂の重量平均分子量を上記範囲とすることで、基材への密着性とアルカリ溶液での脱離性のバランスをとることができる。
また前記酸性基を有する樹脂の重量平均分子量は、前記酸性基を有する樹脂がスチレン-(無水)マレイン酸樹脂の場合、100000以下が好ましく、70000以下がより好ましく、50000以下がより好ましく、30000以下がより好ましい。前記酸性基を有する樹脂の重量平均分子量を上記範囲とすることで、本発明の有機溶剤系組成物を低粘度化でき、さらに基材への密着性とアルカリ溶液での脱離性のバランスをとることができる。
有機溶剤系組成物中における無機粒子Aの含有割合としては、脱離促進に寄与するという観点から、0.1質量%以上が好ましく、0.5質量%以上がより好ましく、1質量%以上がさらに好ましい。一方、塗工物の光沢や印刷適性という観点からは、多すぎても前記光沢や印刷適性の低下という問題が生じるため、有機溶剤系組成物中における無機粒子Aの含有割合としては、10質量%以下が好ましく、5質量%以下がより好ましく、3質量%以下がさらに好ましい。
一方、有機溶剤系組成物が無機顔料を含有する場合、該無機顔料と無機粒子Aとの含有割合は、塗工物の光沢や印刷適性の観点から5:0.1質量部~5:10質量部であることが好ましく、5:0.5質量部~5:5質量部であることがより好ましく、5:1質量部~5:3質量部であることがさらに好ましい。
本発明の皮膜形成用組成物である水系組成物は、アルカリ溶液での処理により脱離する印刷層を基材Aの表面に直接又は他の層を介して形成するために用いられる。 水系組成物は、無機粒子(以下、無機粒子Aともいう)を含有する。
また、水系組成物は、無機粒子Aの他、水性媒体、バインダー樹脂を含有し、必要に応じて着色剤やその他の成分を含有する。
水系組成物に含有される無機粒子Aは、上記<有機溶剤系組成物>の<<無機粒子A>>の欄で記載したと同様の無機粒子Aを用いることができる。
水性媒体としては、水、親水性有機溶剤、水及び親水性有機溶剤の混合物等が挙げられ、安全性や環境に対する負荷の観点から、水または水及び親水性有機溶剤の混合物が好ましく水であることがより好ましい。
バインダー樹脂としては、硝化綿等のセルロース系樹脂、ウレタン樹脂、ポリアミド樹脂、塩化ビニル/酢酸ビニル共重合体、ロジン系樹脂及びその変性物、ケトン樹脂、セルロース系樹脂、ポリエステル樹脂、(メタ)アクリル樹脂等が挙げられ、これらを適宜組み合わせて使用することができる。中でもウレタン樹脂、(メタ)アクリル樹脂、ロジン系樹脂及びその変性物等を適宜組み合わせて使用することが多い。バインダー樹脂は予め水性媒体に分散させておいてもよい。その際、必要に応じて乳化剤を使用してもよい。また、水溶解や水分散の際には、必要に応じてホモジナイザー等の機械を使用してもよい。
なかでも、バインダー樹脂としては、ポリウレタン系樹脂、アクリル樹脂、セルロース誘導体、アクリル酸エステル系重合体エマルジョン及びポリエステル系ウレタンディスパージョンを使用することが、入手しやすく好ましい。
水系組成物に含有される着色剤は、上記<有機溶剤系組成物>の<<着色剤>>の欄で記載したと同様の着色剤を用いることができる。
なお、顔料の合計含有率は、本発明の水系組成物の濃度、着色力を確保する観点から、本発明の水系組成物の総量中、好ましくは1質量%以上であり、好ましくは60質量%以下である。
また本発明の水系組成物は、さらに塩基性化合物、有機溶剤(上記水性媒体を除く)、又は助剤等を含んでいてもよい。
塩基性化合物は、少なくともアミンを含むことが好ましく、少なくともアンモニアを含むことがより好ましい。
環境面の実態からはアルコール系溶剤もしくはエステル系溶剤の混合系が最も適している。この溶剤中に水が含まれていてもよい。アルコール系溶剤には、エタノール、n-プロパノール、イソプロピルアルコールが含まれることが最もよく、エステル系溶剤には、酢酸エチル、酢酸n-プロピル、酢酸イソプロピルが含まれることが最もよい、アルコール系のみ、エステル系のみの単一系の溶剤も可能で、更に単一溶剤でのインキも可能である。
水系組成物の粘度は、離合社製ザーンカップ#4を使用して25℃において測定した数値として、6秒以上が好ましく、10秒以上がより好ましく、13秒以上がさらに好ましい。また25秒以下が好ましく、20秒以下がより好ましく、18秒以下がさらに好ましい。
本発明の水系組成物は、グラビア、フレキソ印刷インキの製造に一般的に使用されているアイガーミル、サンドミル、ガンマミル、アトライター等を用いて製造することができる。
本発明の水系組成物を調製する際、均一性の観点から、予めバインダー樹脂の少なくとも一部と、無機粒子Aと、着色剤と、水性媒体の少なくとも一部を混合して、予備組成物(練肉ベースインキ)を調製してもよい。
水系組成物中における無機粒子Aの含有割合としては、脱離促進に寄与するという観点から、0.1質量%以上が好ましく、0.5質量%以上がより好ましく、1質量%以上がさらに好ましい。一方、塗工物の光沢や印刷適性という観点からは、多すぎても前記光沢や印刷適性の低下という問題が生じるため、水系組成物中における無機粒子Aの含有割合としては、10質量%以下が好ましく、5質量%以下がより好ましく、3質量%以下がさらに好ましい。
一方、有機溶剤系組成物が無機顔料を含有する場合、該無機顔料と無機粒子Aとの含有割合は、塗工物の光沢や印刷適性の観点から5:0.1質量部~5:10質量部であることが好ましく、5:0.5質量部~5:5質量部であることがより好ましく、5:1質量部~5:3質量部であることがさらに好ましい。
本発明の皮膜形成用組成物であるUV組成物は、アルカリ溶液での処理により脱離する印刷層を基材Aの表面に直接又は他の層を介して形成するために用いられる。 UV組成物は、無機粒子(以下、無機粒子Aともいう)を含有する。
また、UV組成物は、無機粒子Aの他、バインダー樹脂、エチレン性不飽和二重結合を有するモノマー、光重合開始剤を含有し、必要に応じて着色剤やその他の成分を含有する。
水系組成物に含有される無機粒子Aは、上記<有機溶剤系組成物>の<<無機粒子A>>の欄で記載したと同様の無機粒子Aを用いることができる。
バインダー樹脂としては、公知公用の各種バインダー樹脂を利用することができる。ここで述べるバインダー樹脂とは、適切な顔料親和性と分散性を有し、印刷インキに要求されるレオロジー特性を有する樹脂全般を示しており、例えば非反応性樹脂としては、ジアリルフタレート樹脂、エポキシ樹脂、エポキシエステル樹脂、ポリウレタン樹脂、ポリエステル樹脂、石油樹脂、ロジンエステル樹脂、ポリ(メタ)アクリル酸エステル、セルロース誘導体、塩化ビニル-酢酸ビニル共重合体、ポリアマイド樹脂、ポリビニルアセタール樹脂、ブタジエン-アクリルニトリル共重合体等を挙げることができ、また分子中に少なくとも1つ以上の重合性基を有するエポキシアクリレート化合物、ウレタンアクリレート化合物、ポリエステルアクリレート化合物等を使用することもでき、これらバインダー樹脂は、単独で使用しても、2種以上を組合せて使用してもよい。
UV組成物で使用する活性エネルギー線硬化性モノマー及び/又はオリゴマーは、活性エネルギー線硬化性技術分野で使用されるモノマー及び又はオリゴマーであれば特に限定なく使用することができる。特に反応基として(メタ)アクリロイル基、ビニルエーテル基等を有するものが好ましい。また反応基数や分子量にも特に限定はなく、反応基数の多いものほど反応性は高いが粘度や結晶性が高くなる傾向にあり、また分子量が高いものほど粘度が高くなる傾向にあることから、所望の物性に応じて適宜組み合わせて使用することができる。例えばUV-LEDのような低エネルギー照射で好適に硬化させるという点では、より反応性の高い3官能以上の活性エネルギー線硬化性モノマーを組み合わせ、用途に応じて印刷基材への接着性、皮膜の柔軟性等の必要物性を得る為に、適宜単官能、2官能のモノマーを単独もしくは併用することが好ましい。
また活性エネルギー線硬化性モノマー及び又はオリゴマーとして、4官能以上の(メタ)アクリレートは、上質紙、コート紙、アート紙、模造紙、薄紙、厚紙等の紙への印刷用途において、硬化性や強度の向上に大きく寄与するため使用することが好ましく、インキ固形分全量に対し15~70質量%の範囲で使用することが好ましい。一方、プラスチックへの印刷用途においては、硬化塗膜の架橋密度が上昇するに従って、基材と硬化塗膜との密着性が減少するため、4官能以上の(メタ)アクリレートの含有量を適宜減少させる必要がある。この場合、4官能以上の(メタ)アクリレートはインキ固形分全量に対し0~50質量%の範囲で使用することが好ましい。
使用する紫外線光源の種類、紫外線光源の照射強度、紫外線の照射積算光量、色、印刷膜厚、衛生性などを鑑みて、適宜、汎用の光重合開始剤を含有させることができる。
一例を挙げると、例えば、2,2-ジメトキシ-1,2-ジフェニルエタン-1-オン、1-ヒドロキシ-シクロヘキシル-フェニル-ケトン、2-ヒドロキシ-2-メチル-1-フェニル-プロパン-1-オン、1-[4-(2-ヒドロキシエトキシ)-フェニル]-2-ヒドロキシ-2-メチル-1-プロパン-1-オン、2-ヒロドキシ-1-{4-[4-(2-ヒドロキシ-2-メチル-プロピオニル)-ベンジル]フェニル}-2-メチル-プロパン-1-オン、フェニル グリオキシリック アシッド メチル エステル、オキシフェニル酢酸、2-[2-オキソ-2-フェニルアセトキシエトキシ]エチルエステルとオキシフェニル酢酸、2-(2-ヒドロキシエトキシ)エチルエステルの混合物、1,2-オクタンジオン,1-[4-(フェニルチオ)-,2-(o-ベンゾイルオキシム)]、エタノン,1-[9-エチル-6-(2-メチルベンゾイル)-9H-カルバゾール-3-イル]-,1-(o-アセチルオキシム)、2-メチル-1-(4-メチルチオフェニル)-2-モルフォリノプロパン-1-オン、2-ベンジル-2-ジメチルアミノ-1-(4-モルフォリノフェニル)-ブタノン-1、2-(ジメチルアミノ)-2-[(4-メチルフェニル)メチル]-1-[4-(4-モルホリニル)フェニル]-1-ブタノン、2-ベンジル-2-ジメチルアミノ-1-(4-ピペリジノフェニル)-ブタン-1-オン、1-([1,1’-ビフェニル]-4-イル)-2-メチル-2-モルフォリノプロパン-1-オン、1-(4-メトキシフェニル)-2-メチル-2-(4-モルフォリニル-1-プロパノンなどの化合物が挙げられる。
UV組成物に含有される着色剤は、上記<有機溶剤系組成物>の<<着色剤>>の欄で記載したと同様の着色剤を用いることができる。
なお、顔料の合計含有率は、本発明のUV組成物の濃度、着色力を確保する観点から、本発明のUV組成物の総量中、好ましくは1質量%以上であり、好ましくは60質量%以下である。
また本発明のUV組成物は、さらに増感剤、光開始助剤、ワックス、分散剤、重合禁止剤等のその他の添加剤を含んでいてもよい。
光増感剤としては、特に限定されないが、チオキサントン系、4,4’-ビス(ジエチルアミノ)ベンゾフェノン等のベンゾフェノン系、アントラキノン系、クマリン系などが挙げられる。
これらの中でも、特に2,4-ジエチルチオキサントン、2,4-ジメチルチオキサントン、2,4-ジクロロチオキサントン、1-クロロ-4-プロポキシチオキサントン、2-クロロチオキサントン、2-イソプロピルチオキサントンなどのチオキサントン系化合物や、ミヒラーケトン、4,4’-ビス-(ジエチルアミノ)ベンゾフェノンなど4,4’-ジアルキルアミノベンゾフェノン類が好ましく、性能、安全性や入手しやすさなどの観点から、2,4-ジエチルチオキサントン、2-イソプロピルチオキサントン、4,4’-ビス-(ジエチルアミノ)ベンゾフェノンが特に好ましい。
い。
UV組成物中における無機粒子Aの含有割合としては、脱離促進に寄与するという観点から、0.1質量%以上が好ましく、0.5質量%以上がより好ましく、1質量%以上がさらに好ましい。一方、塗工物の光沢やインキの流動性という観点からは、多すぎても前記光沢や流動性の低下という問題が生じるため、UV組成物中における無機粒子Aの含有割合としては、10質量%以下が好ましく、5質量%以下がより好ましく、3質量%以下がさらに好ましい。
一方、有機溶剤系組成物が無機顔料を含有する場合、該無機顔料と無機粒子Aとの含有割合は、塗工物の光沢や印刷適性の観点から5:0.1質量部~5:10質量部であることが好ましく、5:0.5質量部~5:5質量部であることがより好ましく、5:1質量部~5:3質量部であることがさらに好ましい。
プライマー層を形成するために本発明の皮膜形成用組成物を用いる場合には、本発明の皮膜形成用組成物であるプライマー用組成物としては、上記無機粒子Aを含有する。
プライマー用組成物としては、無機粒子Aの他、特に限定なく市販流通しているプライマーを用いることができる。
プライマーの一般的な組成としては、バインダー樹脂、有機溶剤や水性溶剤等の溶剤、添加剤等を含む。
プライマー層に、上記無機粒子Aを含有させる場合は、その添加量はプライマー層の特性を損なわない範囲において適宜決定すればよいが、例えば、プライマー層用組成物の総質量に対して、5~30質量%の範囲であることが好ましい。
飽和脂肪酸としては、ラウリン酸、ミリスチン酸、パルミチン酸、マルガリン酸、ステアリン酸、デカン酸、ウンデカン酸、ドデカン酸などが挙げられ、不飽和脂肪酸としては、オレイン酸、リノール酸、リノレン酸、アラキドン酸、エイコサペンタエン酸、ドコサヘキサエン酸、ソルビン酸などが挙げられ、ヒドロキシ酸としては、乳酸、リンゴ酸、クエン酸などが挙げられ、芳香族カルボン酸としては、安息香酸、フタル酸、イソフタル酸、テレフタル酸、サリチル酸、没食子酸、メリト酸、ケイ皮酸などが挙げられ、ジカルボン酸としては、シュウ酸、マロン酸、コハク酸、グルタル酸、アジピン酸、セバシン酸、ウンデカン二酸、ドデカン二酸、ダイマー酸、フマル酸、マレイン酸、アゼライン酸、などが挙げられ、トリカルボン酸としてはアコニット酸、トリマー酸などが挙げられ、オキソカルボン酸としては、ピルビン酸、オキサロ酢酸などが挙げられ、カルボン酸誘導体としては、アミノ酸、ニトロカルボン酸が挙げられ、これらを単数あるいは複数混合して使用することができる。またクエン酸、酪酸、カプロン酸、エナント酸、カプリル酸、カプリン酸、ラウリン酸、ミリスチン酸、パルミチン酸、パルミトレイン酸、ステアリン酸、オレイン酸、リノール酸、エレオステアリン酸、アラキジン酸、セバシン酸等であればいわゆるスイス条例(Swiss Ordinance)に対応でき、各種規制に対応する物質の使用が好ましい。
ニス用組成物としては、無機粒子Aの他、特に限定なく市販流通しているニスを用いることができる。ニスの一般的な組成としては、バインダー樹脂、有機溶剤や水性溶剤等の溶剤、添加剤等を含む。
酸性基を有する樹脂としては、例えば、セルロース系樹脂、ウレタン樹脂、ポリアミド樹脂、塩化ビニル-酢酸ビニル共重合体樹脂、ケトン樹脂、ポリエステル樹脂、(メタ)アクリル樹脂、ロジン変性マレイン酸樹脂やロジン変性フマル酸樹脂、塩素化ポリプロピレン樹脂、エチレン-酢酸ビニル共重合体樹脂、酢酸ビニル樹脂、アルキッド樹脂、ポリ塩化ビニル樹脂、環化ゴム、塩化ゴム、ブチラール樹脂、石油樹脂等に酸価を付与した樹脂や、イタコン酸、マレイン酸、フマル酸、ケイ皮酸あるいはこれらの酸無水物等のカルボキシル基を有する重合性モノマー、スルホン化スチレン等のスルホン酸基を有する重合性モノマー、ビニルベンゼンスルホンアミド等のスルホンアミド基を有する重合性モノマー等の、酸性基を有する重合性モノマーを共重合させた、(メタ)アクリル樹脂、スチレン-(メタ)アクリル樹脂、スチレン-(無水)マレイン酸樹脂、テルペン-(無水)マレイン酸樹脂等のラジカル共重合体である樹脂や、酸変性されたポリオレフィン樹脂等(前記バインダー樹脂を除く)が挙げられ、これを単数あるいは複数混合して使用することができる。
本発明の皮膜形成用組成物は、各種の基材と密着性に優れ、紙、合成紙、布、熱可塑性樹脂フィルム、プラスチック製品、鋼板等への印刷に使用することができるものであり、電子彫刻凹版等によるグラビア印刷版を用いたグラビア印刷用、又は樹脂版等によるフレキソ印刷版を用いたフレキソ印刷用のインキとして有用である一方で、版を使用せずインクジェットノズルからインキを吐出するインクジェット方式向けに使用することもできるが、あまり好ましくない。即ち、インクジェットインキの場合、ノズルから吐出したインク滴が、直接基材に密着し印刷物を形成するのに対し、本発明の皮膜形成用組成物は、印刷インキを一旦印刷版又は印刷パターンに密着・転写した後、インキのみを再度基材に密着させ、必要に応じて乾燥させ印刷物とするものである。
本発明の皮膜形成用組成物を基材Aの表面に直接又は他の層を介して印刷することで皮膜を有する印刷物を得ることができる。印刷物の皮膜側に基材Bを配置する形で積層することで積層体を得ることができる。積層体は印刷物の皮膜と基材Bとが接着剤層を介して積層されていても良い。
本発明の皮膜形成用組成物を用いて印刷された印刷物及び当該印刷物を用いて構成された積層体の実施形態としては、限定されるわけではないが、例えば、下記態様が好ましく挙げられる。
<表刷り>
・基材A-印刷層(白)-印刷層(カラー)
・基材A-プライマー層-印刷層(白)-印刷層(カラー)
・基材A-印刷層(白)-印刷層(カラー)-ニス層
・基材A-プライマー層-印刷層(白)-印刷層(カラー)-ニス層
・基材A-印刷層(カラー)-印刷層(白)
・基材A-プライマー層-印刷層(カラー)-印刷層(白)
・基材A-印刷層(カラー)-印刷層(白)-ニス層
・基材A-プライマー層-印刷層(カラー)-印刷層(白)-ニス層
<裏刷り・ラミネート>
・基材A-印刷層(白)-印刷層(カラー)-接着剤層-基材B
・基材A-プライマー層-印刷層(白)-印刷層(カラー)-接着剤層-基材B
・基材A-印刷層(白)-印刷層(カラー)-ニス層-接着剤層-基材B
・基材A-プライマー層-印刷層(白)-印刷層(カラー)-ニス層-接着剤層-基材B
・基材A-印刷層(カラー)-印刷層(白)-接着剤層-基材B
・基材A-プライマー層-印刷層(カラー)-印刷層(白)-接着剤層-基材B
・基材A-印刷層(カラー)-印刷層(白)-ニス層-接着剤層-基材B
・基材A-プライマー層-印刷層(カラー)-印刷層(白)-ニス層-接着剤層-基材B
・基材A-印刷層(白)-印刷層(カラー)-樹脂C層-基材B
・基材A-プライマー層-印刷層(白)-印刷層(カラー)-樹脂C層-基材B
・基材A-印刷層(白)-印刷層(カラー)-ニス層-樹脂C層-基材B
・基材A-プライマー層-印刷層(白)-印刷層(カラー)-ニス層-樹脂C層-基材B
・基材A-印刷層(カラー)-印刷層(白)-樹脂C層-基材B
・基材A-プライマー層-印刷層(カラー)-印刷層(白)-樹脂C層-基材B
・基材A-印刷層(カラー)-印刷層(白)-ニス層-樹脂C層-基材B
・基材A-プライマー層-印刷層(カラー)-印刷層(白)-ニス層-樹脂C層-基材B
・基材A-印刷層(白)-印刷層(カラー)-基材B
・基材A-プライマー層-印刷層(白)-印刷層(カラー)-基材B
・基材A-印刷層(白)-印刷層(カラー)-ニス層-基材B
・基材A-プライマー層-印刷層(白)-印刷層(カラー)-ニス層-基材B
・基材A-印刷層(カラー)-印刷層(白)-基材B
・基材A-プライマー層-印刷層(カラー)-印刷層(白)-基材B
・基材A-印刷層(カラー)-印刷層(白)-ニス層-基材B
・基材A-プライマー層-印刷層(カラー)-印刷層(白)-ニス層-基材B
・基材A-ニス層
・基材A-印刷層(カラー)
以下、基材A、基材B、接着剤層、及び樹脂C層について説明する。
基材Aとしては、プラスチック基材が好ましく、ナイロン6、ナイロン66、ナイロン46等のポリアミド樹脂、ポリエチレンテレフタレート(PET)、ポリエチレンナフタレート、ポリトリメチレンテレフタレート、ポリトリメチレンナフタレート、ポリブチレンテレフタレート、ポリブチレンナフタレート等のポリエステル系樹脂、ポリ乳酸等のポリヒドロキシカルボン酸、ポリ(エチレンサクシネート)、ポリ(ブチレンサクシネート)等の脂肪族ポリエステル系樹脂などの生分解性樹脂、ポリプロピレン、ポリエチレン等のポリオレフィン樹脂、ポリイミド樹脂、ポリアリレート樹脂又はそれらの混合物等の熱可塑性樹脂よりなるフィルムやこれらの積層体が挙げられるが、中でも、ポリエステル、ポリアミド、ポリエチレン、ポリプロピレンからなるフィルムや積層体が好適に使用でき、本発明の皮膜形成用組成物の脱離性を重視するとポリプロピレン又はポリエチレンがより好ましい。これらの基材フィルムは、未延伸フィルムでも延伸フィルムでもよく、その製法も限定されるものではない。また、基材フィルムの厚さも特に限定されるものではないが、通常は1~500μmの範囲であればよい。
基材Bとしては、基材Aと同様のものが挙げられ、同一または異なっていても良いが、プラスチック基材であることが好ましく、熱可塑性樹脂基材であることがより好ましい。
積層体が押出ラミネートである場合、後述する樹脂Cと同一であっても良い。また金属箔や蒸着膜層の金属箔層とラミネートされていても良い。
樹脂Cとしては熱可塑性樹脂であることが好ましく、ポリオレフィンがより好ましく、ポリプロピレンもしくはポリエチレンおよびこの変性樹脂が特に好ましい。
接着剤層を形成するための接着剤としては、特に限定なく市販流通している反応性接着剤であれば使用可能だが、中でも、ポリイソシアネート組成物とポリオール組成物とのいわゆる2液型、あるいはポリイソシアネートの1液型反応性接着剤が好ましい。
一般的な反応性接着剤で使用されるポリイソシアネート組成物は、主成分としてポリイソシアネート化合物を含有する組成物であり、反応性接着剤用のポリイソシアネート化合物として知られているものであれば特に限定なく使用できる。具体的なポリイソシアネート化合物の例としては、例えば、トリレンジイソシアネート、ジフェニルメタンジイソシアネート、ポリメリックジフェニルメタンジイソシアネート、1,5-ナフタレンジイソシアネート、トリフェニルメタントリイソシアネート、キシリレンジイソシアネート等の分子構造内に芳香族構造を持つポリイソシアネート、これらのポリイソシアネートのイソシアネート基(NCO基)の一部をカルボジイミドで変性した化合物;イソホロンジイソシアネート、4,4’-メチレンビス(シクロヘキシルイソシアネート)、1,3-(イソシアナートメチル)シクロヘキサン等の分子構造内に脂環式構造を持つポリイソシアネート;1,6-ヘキサメチレンジイソシアネート、1,5-ペンタメチレンジイソシアネート、リジンジイソシアネート、トリメチルヘキサメチレンジイソシアネート等の直鎖状脂肪族ポリイソシアネート、これらのポリイソシアネートのNCO基の一部をカルボジイミドで変性した化合物;前記各種のポリイソシアネートのイソシアヌレート体;前記各種のポリイソシアネートに由来するアロファネート体;前記各種のポリイソシアネートに由来するビゥレット体;前記各種のポリイソシアネートをトリメチロールプロパン変性したアダクト体;前記各種のポリイソシアネートと後述のポリオール成分との反応生成物であるポリイソシアネートなどが挙げられる。
本発明は、印刷物に対して、アルカリ溶液処理により皮膜を基材Aから脱離して、リサイクル基材Aを製造することができる。
例えば、本発明の皮膜形成用組成物を用いて印刷層が形成されている場合には、印刷物に対して、アルカリ溶液処理により印刷層を基材Aから脱離して、リサイクル基材Aを製造することができる。また、例えば、本発明の皮膜形成用組成物を用いてプライマー層又はニス層が形成されている場合には、印刷物に対して、アルカリ溶液処理によりプライマー層又はニス層を基材Aから脱離することにより、プライマー層又はニス層とともに印刷層を脱離することができ、リサイクル基材Aを製造することができる。
例えば、本発明の皮膜形成用組成物を用いて印刷層が形成されている場合には、積層体に対して、アルカリ溶液処理により印刷層を基材Aから脱離することにより、印刷層とともに基材Bを脱離して、リサイクル基材Aを製造することができる。また、例えば、本発明の皮膜形成用組成物を用いてプライマー層又はニス層が形成されている場合には、積層体に対して、アルカリ溶液処理によりプライマー層又はニス層を基材Aから脱離することにより、プライマー層又はニス層とともに印刷層及び基材Bを脱離することができ、リサイクル基材Aを製造することができる。
水溶性有機溶剤としては、例えば、メチルアルコール、エチルアルコール、プロピルアルコール、イソプロピルアルコール、エチレングリコールモノメチルエーテル(メチルセロソルブ)、エチレングリコールモノエチルエーテル(セロソルブ)、エチレングリコールモノブチルエーテル(ブチルセロソルブ)、エチレングリコールジブチルエーテル、ジエチレングリコールモノメチルエーテル(メチルカルビトール)、ジエチレングリコールジメチルエーテル、ジエチレングリコールモノエチルエーテル(カルビトール)、ジエチレングリコールジエチルエーテル(ジエチルカルビトール)、ジエチレングリコールモノブチルエーテル(ブチルカルビトール)、ジエチレングリコールジブチルエーテル、トリエチレングリコールモノメチルエーテル、トリエチレングリコールジメチルエーテル、テトラエチレングリコールジメチルエーテル、メチレンジメチルエーテル(メチラール)、プロピレングリコールモノブチルエーテル、テトラヒドロフラン、アセトン、ジアセトンアルコール、アセトニルアセトン、アセチルアセトン、エチレングリコールモノメチルエーテルアセテート(メチルセロソルブアセテート)、ジエチレングリコールモノメチルエーテルアセテート(メチルカルビトールアセテート)、ジエチレングリコールモノエチルエーテルアセテート(カルビトールアセテート)、エチルヒドロキシイソブチレートおよび乳酸エチルなどを例示することができ、これらは単独でまたは2種以上を組み合わせて使用することができる。
また、アルカリ溶液は、非水溶性有機溶剤を含有していてもよい。
非水溶性有機溶剤の具体例としては、n-ブタノール、2-ブタノール、イソブタノール、オクタノールなどのアルコール系溶剤、ヘキサン、ヘプタン、ノルマルパラフィンなどの脂肪族炭化水素系溶剤、ベンゼン、トルエン、キシレン、アルキルベンゼンなどの芳香族炭化水素系溶剤、塩化メチレン、1-クロロブタン、2-クロロブタン、3-クロロブタン、四塩化炭素などのハロゲン化炭化水素系溶剤、酢酸メチル、酢酸エチル、酢酸ブチルなどのエステル系溶剤、メチルイソブチルケトン、メチルエチルケトン、シクロヘキサノンなどのケトン系溶剤、エチルエーテル、ブチルエーテルなどのエーテル系溶剤を例示することができ、これらは単独でまたは2種以上を組み合わせて使用することができる。
このように、本発明の皮膜形成用組成物は、健康や環境を害する溶剤の含有量を一定以下に抑え、かつ汎用的なプラスチック基材に対する特性は従来の皮膜形成用材料と変わりなく維持したまま、さらに、特定の無機粒子Aを含有していることで、アルカリ溶液処理により容易に脱離でき、かつプラスチック基材から印刷層を容易に取り除くことができる皮膜層を形成することができる。
・シリカ1:富士シリシア化学株式会社製 サイリシア 350
・シリカ2:富士シリシア化学株式会社製 サイリシア 710
・シリカ3:富士シリシア化学株式会社製 サイリシア 450
・疎水性シリカ4:富士シリシア化学株式会社製 サイロホービツク 200、ベースは「サイリシア 350」
・炭酸カルシウム:白石工業株式会社 ハクエンカ TDD
・カオリン(カオリナイトを主成分とするカオリン):KaMin performance minerals社製 Polygloss 90
・マイカ:片倉コープアグリ株式会社製 ミクロマイカ MK-100
・酸化亜鉛:堺化学工業株式会社製 LPZINC-2-KS
以下のバインダー樹脂、顔料、溶媒、分散剤を下記表2(表3及び表4も同様)に記載の配合比により使用し、実施例1~10、比較例1~3を調製した。
・樹脂1:塩化ビニル酢酸ビニル共重合樹脂(日信化学社製ソルバインA、不揮発分15%、NPAC溶解物)
・樹脂2:硝化綿ワニス(Nobel社製ニトロセルロースDLX5-8、不揮発分44%、酢酸エチル:IPA溶解物)
・樹脂3:ウレタン樹脂(DIC社製尿素ウレタン樹脂、数平均分子量14,000、不揮発分30%、酢酸エチル:IPA溶解物)
・樹脂4:ウレタン樹脂(DIC社製尿素ウレタン樹脂、数平均分子量19,000、不揮発分30%、酢酸エチル:IPA溶解物)
・樹脂5:アクリル樹脂(DIC社製アクリディックWCL-1419、数平均分子量16,000、不揮発分42%、酢酸エチル:IPA溶解物)
・藍:フタロシアニン系藍色顔料(FASTOGEN BLUE LDB35 10藍顔料(DIC社製))
溶剤1:イソプロピルアルコール
溶剤2:酢酸エチル
分散剤:(顔料親和性ブロック共重合体)
調製した実施例1~10、比較例1~3の印刷インキをFlexoproof100テスト印刷機(Testing Machines,Inc.社製)を用いて、基材Aに、縦240mm×横80mmのベタ絵柄を印刷後、ドライヤーで乾燥し印刷層1を形成し、下記構成1の印刷物を得た。得られた実施例及び比較例の印刷物について、下記手法で各フィルム使用時のインキ剥離性について評価した。各実施例及び比較例の印刷物の評価結果を下記表2~4に示す。
・構成1:基材A-印刷層1
基材A:コロナ処理ポリプロピレン二軸延伸フィルム(東洋紡績(株)製 パイレンP2161 厚さ20μm)(OPP)
[アルカリ溶液]
下記各条件で剥離試験を実施し、各条件下における剥離のしやすさを比較した。
・水酸化ナトリウム1質量%、界面活性剤0.3%、30℃(溶液A)
・水酸化ナトリウム1質量%、界面活性剤なし、85℃(溶液B)
ここで、界面活性剤は、ノニオン系界面活性剤を用いた。
剥離試験は、各条件での処理時間を15分として評価を行った。なお処理5分以内に剥離すればかなり高い性能であることを示す。
印刷物を20mm×20mmのサイズにカットした試験片を溶液に浸漬してスターラーで撹拌した。撹拌後に剥離状態を確認した後、指で印刷物を擦り、擦ることで塗膜が剥離するかも確認した。
上記の条件におけるインキ塗膜の剥離性を下記評価基準に従い評価した。
5:5分以内の撹拌でインキ塗膜の脱離を確認。擦ると完全に脱離
4:15分の撹拌でインキ塗膜の脱離を確認。擦ると完全に脱離
3:15分の撹拌でインキ塗膜の脱離を未確認。擦ると完全に脱離
2:15分の撹拌でインキ塗膜の脱離を未確認。擦ると部分的に脱離
1:15分の撹拌でインキ塗膜の脱離を未確認。擦っても脱離を未確認
なお、実用化の観点からは、上記溶液Aを用いた場合の評価は2以上、上記溶液Bを用いた場合の評価は3以上が必要となる。
以下のバインダー樹脂、顔料、エチレン性不飽和二重結合を有するモノマー等、開始剤、及びその他の成分を下記表5に記載の配合比により使用し、実施例11~12、及び比較例4~5を調製した。
・樹脂A:アクリレート変性ビスフェノール樹脂(昭和電工社製リポキシSP-1507)
・樹脂B:炭化水素系樹脂(Neville社製Nevchem120)
・藍:フタロシアニン系藍色顔料(FASTOGEN BLUE LDB35 10藍顔料(DIC社製))
・変性アクリルオリゴマーA:変性アクリルオリゴマー(東亜合成社製アロニックスM-7100)
・変性アクリルオリゴマーB:変性アクリルオリゴマー(東亜合成社製アロニックスM-8030)
・多官能モノマーA:アルキレンオキサイド変性多官能モノマー(東亜合成社製アロニックスM-310)
・多官能モノマーB:アルキレンオキサイド変性多官能モノマー(東亜合成社製アロニックスM-350)
・2官能モノマーA:2官能アクリルモノマー(東亜合成社製アロニックスM-208)
・2官能モノマーB:2官能アクリルモノマー(東亜合成社製アロニックスM-220)
・単官能モノマー:アクリロイルモルホリン
・開始剤A:2-メチル-1-(4-メチルチオフェニル)-2-(4-モルホニル)-1-プロパノン
・開始剤B:1-ヒドロキシシクロヘキシルフェニルケトン
・分散剤:顔料親和性ブロック共重合体
・ワックス:ポリエチレン系ワックス
・重合禁止剤: N-ニトロソフェニルヒドロキシルアミンアルミニウム塩
・増感剤:2,4-ジエチルチオキサントン
以下のバインダー樹脂、顔料、及びその他の成分を下記表6に記載の配合比により使用し、実施例13、及び比較例6を調製した。
・樹脂C:水性スチレン-アクリル樹脂エマルジョン(固形分中酸価:68mgKOH/g,固形分40質量部)
・樹脂D:水性ウレタン樹脂エマルジョン(固形分中酸価:23mgKOH/g,重量平均分子量17000,固形分40質量部)
・藍:フタロシアニン系藍色顔料(FASTOGEN BLUE LDB35 10藍顔料(DIC社製))
・ワックス:(ポリエチレン系ワックス)
・添加剤:(顔料親和性ブロック共重合体)
実施例1及び比較例1に記載の構成1の印刷物に対して、[アルカリ溶液]を処理し、印刷層の剥離評価を行った際のアルカリ溶液を処理した前後における該印刷物の印刷層表面のSEM画像を図1(図1A及び図1B)から図4(図4A及び図4B)に示す。
図1Aは、実施例1の印刷物の印刷層表面のアルカリ溶液処理前のSEM画像(倍率:1,000倍)である。図1Bは、実施例1の印刷物の印刷層表面のアルカリ溶液処理後のSEM画像(倍率:1,000倍)である。
図2Aは、実施例1の印刷物の印刷層表面のアルカリ溶液処理前のSEM画像(倍率:10,000倍)である。図2Bは、実施例1の印刷物の印刷層表面のアルカリ溶液処理後のSEM画像(倍率:10,000倍)である。
図3Aは、比較例1の印刷物の印刷層表面のアルカリ溶液処理前のSEM画像(倍率:1,000倍)である。図3Bは、比較例1の印刷物の印刷層表面のアルカリ溶液処理後のSEM画像(倍率:1,000倍)である。
図4Aは、比較例1の印刷物の印刷層表面のアルカリ溶液処理前のSEM画像(倍率:10,000倍)である。図4Bは、比較例1の印刷物の印刷層表面のアルカリ溶液処理後のSEM画像(倍率:10,000倍)である。
図1から図4の結果より、実施例の構成1の印刷物は、[アルカリ溶液]で処理すると無機粒子Aを起点として印刷層にピンホールが発生している様子が確認できた。
Claims (10)
- アルカリ溶液での処理により脱離する皮膜を基材Aの表面に直接又は他の層を介して形成するための脱離可能な皮膜形成用組成物であって、 前記皮膜形成用組成物は、粒子径が0.3μm以上の無機粒子を含有し、 前記無機粒子は、水酸化ナトリウムをイオン交換水に溶解し、1質量%の水溶液としたアルカリ溶液を用い35℃の温度条件で溶解した際の溶解度が10ppm以上を示す、皮膜形成用組成物。
- 前記無機粒子が、無機酸化物、無機窒化物、及びセラミックスからなる群から選択される少なくとも1種である、請求項1に記載の皮膜形成用組成物。
- 前記無機粒子が、シリカ、炭酸カルシウム、カオリナイト、マイカ、及び酸化亜鉛からなる群から選択される少なくとも1種である、請求項2に記載の皮膜形成用組成物。
- 印刷インキ、プライマー、又はニスとして用いられる、請求項1に記載の皮膜形成用組成物。
- 前記印刷インキが、有機溶剤系インキ、水系インキ、又はUVインキである、請求項4に記載の皮膜形成用組成物。
- 基材Aの表面に直接又は他の層を介して、請求項4に記載の皮膜形成用組成物からなる皮膜を有する印刷物。
- 前記皮膜が、印刷層、プライマー層、及びニス層から選ばれる少なくとも一つである、請求項6に記載の印刷物。
- 請求項6に記載の印刷物に対して、前記印刷層の前記基材Aが配置されている面とは反対側の面に、基材Bを配置し、前記印刷物と前記基材Bとを積層してなる積層体。
- 請求項6に記載の印刷物に対して、アルカリ溶液で処理することにより前記皮膜を基材Aから脱離して得られるリサイクル基材Aの製造方法。
- 請求項8に記載の積層体に対して、アルカリ溶液で処理することにより前記皮膜とともに基材Bを脱離して得られるリサイクル基材Aの製造方法。
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