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WO2022170957A1 - 注射泵控制方法、系统和注射泵 - Google Patents

注射泵控制方法、系统和注射泵 Download PDF

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Publication number
WO2022170957A1
WO2022170957A1 PCT/CN2022/073574 CN2022073574W WO2022170957A1 WO 2022170957 A1 WO2022170957 A1 WO 2022170957A1 CN 2022073574 W CN2022073574 W CN 2022073574W WO 2022170957 A1 WO2022170957 A1 WO 2022170957A1
Authority
WO
WIPO (PCT)
Prior art keywords
syringe pump
power supply
controller
main controller
alarm
Prior art date
Application number
PCT/CN2022/073574
Other languages
English (en)
French (fr)
Inventor
徐宏
李宇航
隋海龙
江丽芳
Original Assignee
杭州堃博生物科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 杭州堃博生物科技有限公司 filed Critical 杭州堃博生物科技有限公司
Priority to KR1020237030387A priority Critical patent/KR20230142778A/ko
Priority to JP2023547710A priority patent/JP7665034B2/ja
Priority to EP22752119.2A priority patent/EP4292625A4/en
Publication of WO2022170957A1 publication Critical patent/WO2022170957A1/zh
Priority to US18/446,410 priority patent/US20230381411A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/14Infusion devices, e.g. infusing by gravity; Blood infusion; Accessories therefor
    • A61M5/168Means for controlling media flow to the body or for metering media to the body, e.g. drip meters, counters ; Monitoring media flow to the body
    • A61M5/172Means for controlling media flow to the body or for metering media to the body, e.g. drip meters, counters ; Monitoring media flow to the body electrical or electronic
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B18/00Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body
    • A61B18/04Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body by heating
    • A61B18/12Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body by heating by passing a current through the tissue to be heated, e.g. high-frequency current
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M3/00Medical syringes, e.g. enemata; Irrigators
    • A61M3/02Enemata; Irrigators
    • A61M3/0202Enemata; Irrigators with electronic control means or interfaces
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M3/00Medical syringes, e.g. enemata; Irrigators
    • A61M3/02Enemata; Irrigators
    • A61M3/0233Enemata; Irrigators characterised by liquid supply means, e.g. from pressurised reservoirs
    • A61M3/0254Enemata; Irrigators characterised by liquid supply means, e.g. from pressurised reservoirs the liquid being pumped
    • A61M3/0258Enemata; Irrigators characterised by liquid supply means, e.g. from pressurised reservoirs the liquid being pumped by means of electric pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/06Control using electricity
    • F04B49/065Control using electricity and making use of computers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/10Other safety measures
    • GPHYSICS
    • G16INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
    • G16HHEALTHCARE INFORMATICS, i.e. INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR THE HANDLING OR PROCESSING OF MEDICAL OR HEALTHCARE DATA
    • G16H20/00ICT specially adapted for therapies or health-improving plans, e.g. for handling prescriptions, for steering therapy or for monitoring patient compliance
    • G16H20/10ICT specially adapted for therapies or health-improving plans, e.g. for handling prescriptions, for steering therapy or for monitoring patient compliance relating to drugs or medications, e.g. for ensuring correct administration to patients
    • G16H20/17ICT specially adapted for therapies or health-improving plans, e.g. for handling prescriptions, for steering therapy or for monitoring patient compliance relating to drugs or medications, e.g. for ensuring correct administration to patients delivered via infusion or injection
    • GPHYSICS
    • G16INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
    • G16HHEALTHCARE INFORMATICS, i.e. INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR THE HANDLING OR PROCESSING OF MEDICAL OR HEALTHCARE DATA
    • G16H40/00ICT specially adapted for the management or administration of healthcare resources or facilities; ICT specially adapted for the management or operation of medical equipment or devices
    • G16H40/60ICT specially adapted for the management or administration of healthcare resources or facilities; ICT specially adapted for the management or operation of medical equipment or devices for the operation of medical equipment or devices
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B18/00Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body
    • A61B2018/00005Cooling or heating of the probe or tissue immediately surrounding the probe
    • A61B2018/00011Cooling or heating of the probe or tissue immediately surrounding the probe with fluids
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B18/00Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body
    • A61B2018/00571Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body for achieving a particular surgical effect
    • A61B2018/00577Ablation
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B18/00Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body
    • A61B2018/00636Sensing and controlling the application of energy
    • A61B2018/00898Alarms or notifications created in response to an abnormal condition
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B2218/00Details of surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body
    • A61B2218/001Details of surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body having means for irrigation and/or aspiration of substances to and/or from the surgical site
    • A61B2218/002Irrigation
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61BDIAGNOSIS; SURGERY; IDENTIFICATION
    • A61B2560/00Constructional details of operational features of apparatus; Accessories for medical measuring apparatus
    • A61B2560/02Operational features
    • A61B2560/0266Operational features for monitoring or limiting apparatus function
    • A61B2560/0276Determining malfunction
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M5/00Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
    • A61M5/14Infusion devices, e.g. infusing by gravity; Blood infusion; Accessories therefor
    • A61M5/142Pressure infusion, e.g. using pumps
    • A61M2005/14208Pressure infusion, e.g. using pumps with a programmable infusion control system, characterised by the infusion program
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M2205/00General characteristics of the apparatus
    • A61M2205/18General characteristics of the apparatus with alarm
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M2205/00General characteristics of the apparatus
    • A61M2205/33Controlling, regulating or measuring
    • A61M2205/3331Pressure; Flow

Definitions

  • Embodiments of the present invention relate to the field of electronic technology, and in particular, to a syringe pump control method, system, and syringe pump.
  • Radiofrequency ablation technology is to accurately deliver radiofrequency energy to the target area under image guidance, and ablate the target to be ablated.
  • the syringe pump will cooperate with the ablation instrument to perfuse the ablation site with saline.
  • Embodiments of the present invention provide a syringe pump control method, system, and syringe pump.
  • a monitoring controller can be additionally set for the main controller to continue to control the syringe pump when the main controller fails, thereby improving the efficiency of troubleshooting , to avoid further damage to the syringe pump and improve safety.
  • One aspect of the embodiments of the present invention provides a method for controlling a syringe pump, including:
  • the monitoring controller in the dual-controller unit starts the power supply and starts supplying power; the main controller in the dual-controller unit sends a communication signal to the monitoring and control unit, and controls data collection
  • the unit collects the operating data of the syringe pump, and judges whether the syringe pump is operating normally according to the operating data, and controls the alarm module of the syringe pump to give an alarm if an abnormality occurs; the monitoring controller continuously obtains the main The communication signal sent by the controller, and when the communication signal is abnormal, cut off the power supply of the power supply and send an alarm signal, cut off the power supply to trigger the emergency temporary power supply to start and supply power to the alarm module, the alarm module according to The alarm signal gives an alarm.
  • One aspect of the embodiments of the present invention also provides a syringe pump control system, including:
  • Dual controller unit dual power supply unit, data acquisition unit, key control unit and alarm module; wherein, the dual controller unit includes a monitoring controller and a main controller, and the dual power supply unit includes a power supply and an emergency temporary power supply;
  • the monitoring controller is respectively connected to the main controller, the power supply, the button control unit and the alarm module, and the main controller is respectively connected to the data acquisition unit, the emergency temporary power supply and the alarm module , the emergency temporary power supply is respectively connected to the power supply and the alarm module;
  • the key control unit includes a control switch, the monitoring controller is connected to the control switch, and when the control switch is turned on, the The monitoring controller starts the power supply to start supplying power;
  • the main controller is used to send a communication signal to the monitoring and control unit, and to control the data acquisition unit to collect the operation data of the syringe pump, and determine the operation data according to the operation data.
  • the monitoring controller continuously obtains the communication signal sent by the main controller, and when the communication signal is abnormal, cuts off the The power supply is supplied with power and an alarm signal is sent, and the power supply is cut off to trigger the emergency temporary power supply to start and supply power to the alarm module, and the alarm module alarms according to the alarm signal.
  • One aspect of the embodiments of the present invention further provides a syringe pump, including the above-mentioned syringe pump control system.
  • the main controller is used to send communication signals to the monitoring and control unit, and to control the data acquisition unit to collect the operation data of the syringe pump, According to the operation data, it is judged whether the syringe pump is running normally. If there is an abnormality, the alarm module is controlled to give an alarm, and the normal working state of the syringe pump is independently maintained.
  • the monitoring controller is used to monitor the main control through the communication signal with the main controller.
  • FIG. 1 is a schematic structural diagram of a syringe pump provided by an embodiment of the present invention
  • FIG. 2 is a schematic structural diagram of a syringe pump control system provided by an embodiment of the present invention
  • FIG. 3 is a schematic diagram of a connection structure of a syringe pump control system and other modules of a syringe pump provided by another embodiment of the present invention
  • FIG. 4 is a schematic diagram of circuit connection of a syringe pump control system provided by an embodiment of the present invention.
  • FIG. 5 is a schematic flowchart of a control method of a syringe pump control system provided by another embodiment of the present invention.
  • FIG. 6 is a schematic flowchart of a control method of a syringe pump control system provided by another embodiment of the present invention.
  • FIG. 7 is a schematic structural diagram of a syringe pump according to another embodiment of the present invention.
  • FIG. 1 is a schematic structural diagram of a syringe pump control provided by an embodiment of the present invention.
  • Syringe pump control system 100 is located in syringe pump 200 and is used to control the operation of syringe pump 200.
  • Syringe pump control system 100 is a dual controller system, including dual controller units 10 including monitoring controls connected together controller 11 and main controller 12, both of which are MCU (Microcontroller Unit, Micro Control Unit).
  • MCU Microcontroller Unit, Micro Control Unit
  • the specific model of the monitoring controller 11 may be STM32
  • the specific model of the main controller 12 may be STM32F407ZGT6.
  • the monitoring controller 11 is also connected with the switch button and the power supply.
  • the communication signal of the controller 12 the function of the communication signal is to judge whether the two parties maintain normal communication according to the content sent and replied by the two parties, and the communication signal may be a heartbeat signal.
  • the communication signal sent by the main controller 12 is abnormal, it means that the main controller 12 may not be able to continue to work due to a fault.
  • the monitoring controller 11 first turns off the motor of the syringe pump, and then turns off the syringe pump, that is, cuts off the power supply of the syringe pump and triggers an emergency temporary
  • the power supply starts to supply power to the alarm module, and then controls the alarm module to alarm.
  • the main controller 12 samples the operating data of the syringe pump, and specifically collects the motor, screen, buttons, sensors, slot-type optocoupler, limit switch, and sound and light alarm module of the syringe pump. , storage device and external power supply and other operating data, and determine whether there is an abnormality that triggers an alarm in the sampled data, and if so, the alarm module will be triggered to give an alarm.
  • the alarm triggered by the abnormal sampling data is different from the alarm mode triggered by the failure of the main controller 12.
  • the alarm mode of the failure of the main controller 12 has a higher reminder degree. For example, the frequency of the alarm light flashes the highest, and the color is red. The alarm sound is the highest volume, and the red letter flashes on the screen of the syringe pump at the same time.
  • FIG. 2 is a schematic structural diagram of a syringe pump control system provided by an embodiment of the present invention.
  • the syringe pump system includes the syringe pump control system, and the syringe pump control system includes: dual controller units 10 , dual power supply units 20 , data acquisition unit 30 , key control unit 40 and alarm module 50 ;
  • the dual controller unit 10 includes a monitoring controller 11 and a main controller 12;
  • the dual power supply unit 20 includes a power supply 21 and an emergency temporary power supply 12 .
  • the monitoring controller 11 is connected to the main controller 12, and is connected to the power supply 21 of the syringe pump, the key control unit 40 and the alarm module 50;
  • the main controller 12 is connected to the data acquisition unit 30, the emergency temporary power supply 12 and the alarm module 50;
  • the emergency temporary power supply 12 is also connected to the power supply 21 and the alarm module 50 . After detecting that the power supply 21 stops supplying power, the emergency temporary power supply 12 starts and replaces the power supply 21 to supply power to the alarm module 50 .
  • the key control unit 40 includes a control switch 41, and the monitoring controller 11 is connected to the control switch 41.
  • the control switch 41 When the control switch 41 is turned on, the monitoring controller 11 starts the power supply 21 to start supplying power. Internal syringe pump powered.
  • the main controller 12 is used to send a communication signal to the monitoring and control unit 11, and, the control data acquisition unit 30 collects the operation data of the syringe pump, and judges whether the operation of the syringe pump is normal according to the operation data. Call the police.
  • the operation data includes the operation data of the syringe pump's motor, power supply, emergency temporary power supply, display screen, injection device, and various buttons, etc.
  • the operation data can represent whether the operation state of the syringe pump is normal.
  • the monitoring controller 11 is used to continuously obtain the communication signal of the main controller 12, and when the communication signal is abnormal, confirm that the main controller 12 has a preset fault, cut off the power supply 21 of the syringe pump and issue an alarm signal, and cutting off the power supply can trigger the
  • the emergency temporary power supply 12 is activated to supply power to the alarm module 50, and the alarm module 50 alarms according to the alarm signal.
  • the alarm at this time is the highest-level alarm with the strongest promptness.
  • the highest-level alarm includes the loudest alarm volume, the highest buzzer vibration frequency, the red letter flashing, and the longest duration.
  • the communication signal is acquired by the monitoring controller 11 from the main controller 12 once every preset time period, or the main controller 12 actively sends it to the monitoring controller 11 once, and the monitoring controller 11 obtains the time and content, it is determined whether or not the main controller 12 has malfunctioned.
  • the above-mentioned syringe pump control system may also have another connection mode: the monitoring controller 11 is connected to the main controller 12, and the power supply 21, emergency temporary power supply 12 and alarm module 50 of the syringe pump are connected;
  • the monitoring controller 11 acquires the communication signal of the main controller 12, and when the communication signal is abnormal, the monitoring controller 11 cuts off the power supply 21 of the syringe pump and starts the emergency temporary power supply 12 to supply power to the alarm module 50.
  • the monitoring controller 11 is also used for The alarming module 50 is controlled to alarm.
  • the main controller is used to send communication signals to the monitoring and control unit, and the data acquisition unit is controlled to collect the operation data of the syringe pump, and according to the operation data
  • the data judges whether the syringe pump is running normally. If there is an abnormality, the alarm module is controlled to give an alarm, and the normal working state of the syringe pump is independently maintained.
  • the monitoring controller is used to monitor whether the main controller is faulty through the communication signal with the main controller.
  • FIG. 3 is a schematic structural diagram of the structure of the syringe pump control system and the connection with other modules of the syringe pump provided by another embodiment.
  • the syringe pump also includes a motor, specifically a stepping motor 60.
  • the monitoring controller 11 and the main controller 12 are respectively connected to the motor 60 of the syringe pump.
  • the monitoring controller 11 is used to control the motor 60 when the communication signal is abnormal.
  • the operation is stopped according to the preset slow stop mode, which sets the time period and the speed reduction rule required for the motor 60 to decelerate to 0.
  • the motor 60 is stopped first, and then the power supply 13 is turned off.
  • the main controller 12 is connected with the motor 60, and controls the motor 60 to drive the push handle of the syringe to push and pull, and the push handle further pushes and pulls the injection push rod of the syringe to complete the injection operation.
  • the main controller 12 is also connected with the main device interface 70 of the syringe pump, and the radio frequency host, such as a radio frequency ablation apparatus, is connected with the syringe pump to control the syringe pump to complete the injection task.
  • the master controller 12 is used to control the syringe pump to enter the slave device mode, that is, the input device controlling the syringe pump stops responding to the input operation, and the input device includes a touch screen, mouse, keyboard, etc.
  • the key control unit 40 further includes a mute switch 42, and the main controller 12 is also connected to the mute switch 42.
  • the main controller 12 detects the currently output sound signal, and determines the module that outputs the sound signal, according to the The nature of the module selects the method of cutting off the output of the sound signal, for example, cutting off the output end of the sounding structure, or cutting off the signal input at the input end of the module, and cutting off the output of the sound signal, for example, the sound signal in the alarm module 50 the alarm beep or alarm sound.
  • the syringe pump further includes a touch screen 80 , through which the setting data of the syringe pump can be acquired.
  • the data acquisition unit 30 includes: a pressure detection sensor 31 and an injection position detection device 32;
  • the pressure detection sensor 31 is arranged in the push handle of the syringe, and is used to measure the pressure of the stepper motor 60 on the push handle.
  • the push handle can push the injection push rod of the syringe, so that the stepper motor 60 can be adjusted by detecting the pressure.
  • the pressure of the push handle to control the injection flow rate or injection volume.
  • the injection position detection device 32 includes an optocoupler and a light blocking plate.
  • the light blocking plate is driven by the stepping motor 60 to perform linear motion, and moves synchronously with the push rod of the syringe.
  • the position of the rod is further calculated according to the preset algorithm, such as the remaining injection volume of the syringe and other working state data.
  • the main controller 12 obtains the working state data of the stepping motor 60, the pressure detection sensor 31, the injection position detection device 32 and the touch screen 80, and judges whether the corresponding module or device is working normally according to these data.
  • the preset processing logic triggers the alarm module 50 to issue an alarm.
  • the alarm mode of the alarm module 50 is one or a combination of multiple modes such as sound, light, and vibration.
  • FIG. 4 is a circuit connection structure diagram of some modules of the syringe pump in this embodiment, including a monitoring controller and a main controller.
  • the monitoring controller is connected to the main controller, sound alarm/buzzer alarm module, alarm indicator (LED light), switch buttons, etc.;
  • the main controller is also connected to the push-pull rod position detection module of the syringe, the syringe specification detection module Module, communication interface, memory, display screen, LED light status indicating module for indicating the working status of the syringe pump, etc.
  • the connection method of the receiving circuit is shown in the figure.
  • the connection method is marked as a general abbreviated form in the field of electronic circuits and communications.
  • RXD receive data
  • TXD Transmit Data
  • I/O Input/Output
  • the monitoring controller is used to monitor whether the main controller has a fault through the communication signal with the main controller, and if a fault occurs, cut off the power supply to the syringe pump , Trigger the emergency temporary power supply to start the power supply for the alarm module, and at the same time control the alarm module to alarm, to prevent the control system of a single controller from causing the entire control pump system to be unable to cope with the failure of the controller. It is possible to realize the power off and alarm in time after the main controller fails, improve the efficiency of responding to the failure, and improve the safety of the operation of the syringe pump.
  • the monitoring controller Since the monitoring controller is only responsible for monitoring the failure of the main controller, switching the power supply, and alarming these simple and important functions, it can reduce the possibility of obstacles in the monitoring controller itself.
  • the main controller samples the operating data of the syringe pump system. Find other faults in the system in time, cooperate with the monitoring controller, improve the fault tolerance of the syringe pump control system, and reduce the possibility of failures that cannot be dealt with in time.
  • FIG. 5 a schematic flowchart of a control method of a syringe pump control system provided by an embodiment of the present invention.
  • the control method of the syringe pump control system can be applied to a syringe pump, and the execution body can be a dual controller unit in the control system of the syringe pump.
  • the structure of the control system of the syringe pump can refer to the aforementioned FIG. 2 -Description of the embodiment shown in Figure 4, the method specifically includes:
  • Step S501 when it is detected that the control switch is turned on, the monitoring controller in the dual controller unit starts the power supply to start supplying power;
  • the dual controller unit includes a supervisory controller and a main controller.
  • the monitoring controller starts the power supply to supply power to the syringe pump.
  • Step S502 the main controller in the dual-controller unit sends a communication signal to the monitoring and control unit, and the control data acquisition unit collects the operation data of the syringe pump, and judges whether the syringe pump is running normally according to the operation data, and controls if abnormality occurs.
  • the main controller sends a communication signal to the monitoring controller according to a preset duration, and the communication signal may be a heartbeat signal, so that when the communication signal is abnormal, the monitoring controller determines that a predetermined fault occurs in the main controller, and the predetermined fault includes the main controller.
  • the monitoring controller will cut off the working motor, further cut off the power supply of the syringe pump, trigger the emergency temporary power supply to start the power supply for the alarm module, and then trigger the alarm module to alarm according to the preset method.
  • the main controller controls the data acquisition unit to collect the operation data of the syringe pump, and judges whether the operation of the syringe pump is normal according to the operation data, and controls the alarm module of the syringe pump to give an alarm if an abnormality occurs. Whether the working state of the syringe pump is normal can be confirmed by comparing the operating data with the preset standard data in the system.
  • Step S503 the monitoring controller continuously obtains the communication signal sent by the main controller, and when the communication signal is abnormal, cuts off the power supply of the power supply and sends an alarm signal, and cuts off the power supply to trigger the emergency temporary power supply to start and supply power to the alarm module. signal to alarm.
  • the monitoring controller continuously obtains the heartbeat signal sent by the main controller.
  • the heartbeat signal is abnormal, for example, it cannot receive the heartbeat signal from the main controller according to the preset time and frequency, or the data packets in the heartbeat signal are abnormal, indicating that the main controller has The preset fault that affects the operation of the syringe pump must immediately stop the operation of the syringe pump.
  • the preset faults include the faults that cause the main controller to be unable to continue to work, for example, the internal circuit of the main controller is short-circuited, the main controller line is faulty, and so on.
  • the monitoring controller In addition to the connection between the monitoring controller and the main controller, it is also connected to the motor, power supply, temporary power supply and alarm module of the syringe pump.
  • the alarm module includes a sound alarm module and a light alarm module, and the power supply is an external power supply.
  • the monitoring controller When the monitoring controller determines that the main controller has a preset failure, it will cut off the power supply of the power supply of the syringe pump in time, and issue an alarm signal. Cutting off the power supply of the power supply can trigger the emergency temporary power supply to start powering the alarm module, and the alarm module will operate according to the alarm signal. Call the police.
  • the main controller is used to send a communication signal to the monitoring control unit, and the control data acquisition unit collects the operation data of the syringe pump, and judges the injection according to the operation data. Whether the pump is running normally, if there is an abnormality, the alarm module will be controlled to give an alarm, and the normal working state of the syringe pump will be maintained independently.
  • the monitoring controller is used to monitor whether the main controller is faulty through the communication signal with the main controller.
  • FIG. 6 is a schematic flowchart of a control method of a syringe pump control system provided by another embodiment of the present invention.
  • the control method of the syringe pump control system can be applied to the syringe pump control system, and the method includes:
  • Step S601 when it is detected that the control switch is turned on, the monitoring controller in the dual controller unit starts the power supply to start supplying power;
  • the dual controller unit includes a supervisory controller and a main controller.
  • the monitoring controller starts the power supply to supply power to the syringe pump.
  • Step S602 the main controller in the dual-controller unit sends a communication signal to the monitoring control unit, and the control data acquisition unit collects the operation data of the syringe pump, and judges whether the syringe pump is running normally according to the operation data, and controls the operation if there is an abnormality.
  • the main controller sends a communication signal to the monitoring controller according to a preset duration, and the communication signal may be a heartbeat signal, so that when the communication signal is abnormal, the monitoring controller determines that a predetermined fault occurs in the main controller, and the predetermined fault includes the main controller. If the controller is short-circuited and other serious faults, the monitoring controller will cut off the working motor, further cut off the power supply of the syringe pump, trigger the emergency temporary power supply to start supplying power to the alarm module, and then trigger the alarm module to alarm according to the preset method.
  • the promptness of the method is lower than the alarm when the main controller has a preset fault, such as by flashing yellow words, using low volume, low frequency flashing, etc. .
  • the main controller controls the data acquisition unit to collect the operation data of the syringe pump, and judges whether the operation of the syringe pump is normal according to the operation data, and controls the alarm module of the syringe pump to give an alarm if an abnormality occurs. Whether the working state of the syringe pump is normal can be confirmed by comparing the operating data with the preset standard data in the system.
  • the operation data includes the operation data of the motor, the power supply, the emergency temporary power supply, the display screen, the injection device, and various buttons, etc., which can represent the operation state of the injection pump.
  • Step S603 the monitoring controller continuously obtains the communication signal sent by the main controller, and when the communication signal is abnormal, controls the motor of the syringe pump to gradually stop running according to the preset slow stop mode;
  • the heartbeat signal When the heartbeat signal is abnormal, if the heartbeat signal from the main controller cannot be received according to the preset time and frequency, or the data packets in the heartbeat signal are abnormal, it means that the main controller has a preset fault that affects the operation of the syringe pump, and the syringe pump must be stopped. To run, first control the motor to stop running gradually to prevent damage to the machine caused by sudden stop.
  • Step S604 the monitoring controller cuts off the power supply of the power supply and sends an alarm signal, the cutoff of the power supply triggers the emergency temporary power supply to start and supplies power to the alarm module, and the alarm module alarms according to the alarm signal.
  • the main controller controls the input device of the syringe pump to stop responding to the input operation, and execute the instructions sent by the radio frequency host.
  • the master controller detects that the control line of the master device of the syringe pump is connected to the RF host, it controls the syringe pump to enter the slave device mode, that is, controls the input devices of the syringe pump, including keyboard, mouse, touch screen, etc., to stop responding to input operations , all operation instructions are input from the radio frequency host as the main device, and the syringe pump is controlled by the operation instructions on the radio frequency host side.
  • the radio frequency host may be an ablation instrument.
  • the main controller detects the currently output sound signal, and correspondingly cuts off the output of the sound signal. For example, when the alarm module performs sound and light alarm, it is detected that the mute button is pressed, and the alarm module is prohibited from outputting the sound signal.
  • the syringe pump control system is provided with dual controllers, wherein the monitoring controller is used to monitor whether the main controller is faulty through the communication signal with the main controller. Then cut off the power supply of the power supply to the syringe pump, trigger the emergency temporary power supply to start to supply power to the alarm module, and control the alarm module to give an alarm at the same time, to prevent the control system of a single controller from being unable to respond to the whole control pump system due to the failure of the controller.
  • the main controller can be powered off and alarmed in time after the failure of the main controller, so as to improve the efficiency of responding to the failure and improve the safety of the operation of the syringe pump.
  • the monitoring controller is only responsible for monitoring the failure of the main controller, switching the power supply, and alarming these simple and important functions, it can reduce the possibility of obstacles in the monitoring controller itself.
  • the main controller samples the operating data of the syringe pump system. Find other faults in the system in time, cooperate with the monitoring controller, improve the fault tolerance of the syringe pump control system, and reduce the possibility of failures that cannot be dealt with in time.
  • an embodiment of the present invention further provides a syringe pump, which includes a memory 300 and a processor 400.
  • the processor 400 may be the dual controller unit 10 in the syringe pump control system in the above embodiment.
  • Storage 300 such as hard disk drive memory, non-volatile memory (such as flash memory or other electronically programmable limit erasure memory used to form solid state drives, etc.), volatile memory (such as static or dynamic random access memory, etc.), etc., This embodiment of the present invention is not limited.
  • the memory 300 stores executable program codes; the processor 400 coupled with the memory 300 invokes the executable program codes stored in the memory to execute the control method of the syringe pump control system as described above.
  • an embodiment of the present invention also provides a computer-readable storage medium
  • the computer-readable storage medium may be provided in the syringe pump in the above-mentioned embodiments, and the computer-readable storage medium may be the aforementioned FIG. 7 .
  • memory 300 in the illustrated embodiment.
  • a computer program is stored on the computer-readable storage medium, and when the program is executed by the processor, the control method of the syringe pump control system described in the embodiments shown in FIG. 5 to FIG. 6 is implemented.
  • the computer-storable medium can also be a U disk, a removable hard disk, a read-only memory (ROM, Read-Only).
  • Various media that can store program code such as Memory), RAM, magnetic disk or optical disk.

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Abstract

一种注射泵控制方法、系统(100)和注射泵(200),其中注射泵控制方法包括:检测到控制开关(41)被接通时,双控制器单元(10)中的监控控制器(11)启动供电电源(21)开始供电,该双控制器单元(10)中的主控制器(12)向该监控控制器(11)发送通信信号,以及,控制数据采集单元(30)采集该注射泵(200)的运行数据,并根据该运行数据判断该注射泵(200)运行是否正常,若出现异常则控制该注射泵(200)的报警模块(50)进行报警,该监控控制器(11)持续获取该主控制器(12)发送的该通信信号,并当该通信信号异常时,切断该供电电源(21)的供电并发送报警信号,切断供电触发应急临时电源(22)启动并对该报警模块(50)供电,该报警模块(50)按照该报警信号进行报警,可降低主控制器(12)出现故障后对注射泵(200)的故障处理能力的影响,提高操作的安全性。

Description

注射泵控制方法、系统和注射泵 技术领域
本发明实施例涉及电子技术领域,尤其涉及一种注射泵控制方法、系统和注射泵。
背景技术
射频消融技术是在图像引导下,将射频能量精准输送至目标区域,对待消融目标实施消融。在消融过程中,注射泵会配合消融仪对消融部位进行盐水灌注。
现有技术中,注射泵的控制器若发生故障,注射泵的控制系统无法继续注射泵,只能等操作人员发现后进行人工处理,效率低,容易造成注射泵的进一步损坏以及造成安全问题。
技术问题
本发明实施例提供一种注射泵控制方法、系统和注射泵,可通过另外为主控制器设置一个监控控制器,用于在主控制器出现故障时,继续控制注射泵,从而提高故障处理效率,避免注射泵加深损坏程度,并提高安全性。
技术解决方案
本发明实施例一方面提供了一种注射泵控制方法,包括:
检测到控制开关被接通时,双控制器单元中的监控控制器启动供电电源开始供电;所述双控制器单元中的主控制器向所述监控控制单元发送通信信号,以及,控制数据采集单元采集所述注射泵的运行数据,并根据所述运行数据判断所述注射泵运行是否正常,若出现异常则控制所述注射泵的报警模块进行报警;所述监控控制器持续获取所述主控制器发送的所述通信信号,并当所述通信信号异常时,切断所述供电电源的供电并发送报警信号,切断供电触发应急临时电源启动并对所述报警模块供电,所述报警模块按照所述报警信号进行报警。
本发明实施例一方面还提供了一种注射泵控制系统,包括:
双控制器单元、双供电单元、数据采集单元、按键控制单元和报警模块;其中,所述双控制器单元包括监控控制器和主控制器,所述双供电单元包括供电电源和应急临时电源;所述监控控制器分别连接所述主控制器、所述供电电源、所述按键控制单元和报警模块,所述主控制器分别连接所述数据采集单元、所述应急临时电源和所述报警模块,所述应急临时电源分别连接所述供电电源和所述报警模块;所述按键控制单元包括控制开关,所述监控控制器连接所述控制开关,在所述控制开关被接通时,所述监控控制器启动所述供电电源开始供电;所述主控制器用于向所述监控控制单元发送通信信号,以及,控制数据采集单元采集所述注射泵的运行数据,并根据所述运行数据判断所述注射泵运行是否正常,若出现异常则控制所述报警模块进行报警;所述监控控制器持续获取所述主控制器发送的所述通信信号,并当所述通信信号异常时,切断所述供电电源的供电并发送报警信号,切断供电触发应急临时电源启动并对所述报警模块供电,所述报警模块按照所述报警信号进行报警。
本发明实施例一方面还提供了一种注射泵,包括上述的注射泵控制系统。
有益效果
从上述本发明各实施例可知,通过在注射泵控制系统设置双控制器及双供电电源,其中主控制器用于向监控控制单元发送通信信号,以及,控制数据采集单元采集注射泵的运行数据,并根据该运行数据判断该注射泵运行是否正常,若出现异常则控制所述报警模块进行报警,单独维护注射泵的正常工作状态,监控控制器用于通过与主控制器的通信信号,监控主控制器是否出现故障,若出现故障则切断供电电源对注射泵的供电,触发应急临时电源启动为报警模块供电,同时控制报警模块报警,防止单个控制器的控制系统因控制器的故障,造成整个控制泵系统无法应对,不能及时报警从而造成注射泵系统的进一步损害的可能性,实现在主控制器出现故障后及时断电并报警,提高应对故障的效率,以及提高注射泵操作的安全性。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。
图1为本发明实施例提供的注射泵的结构示意图;
图2为本发明一实施例提供的注射泵控制系统的结构示意图;
图3为本发明另一实施例提供的注射泵控制系统及注射泵其他模块的连接结构示意图;
图4为本发明实施例提供的注射泵控制系统的电路连接示意图;
图5为本发明另一实施例提供的注射泵控制系统的控制方法的流程示意图;
图6为本发明另一实施例提供的注射泵控制系统的控制方法的流程示意图;
图7为本发明另一实施例提供的注射泵结构示意图。
本发明的实施方式
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
参见图1,图1为本发明一实施例提供的注射泵控制的结构示意图。注射泵控制系统100位于注射泵200中,用于控制注射泵200的操作,注射泵控制系统100为双控制器系统,包括双控制器单元10,双控制器单元10包括连接在一起的监控控制器11和主控制器12,它们均为MCU(Microcontroller Unit,微控制单元)。监控控制器11的具体型号可以是STM32,主控制器12的具体型号可以是STM32F407ZGT6。监控控制器11还与开关按键和供电电源连接,在开关按键被接通时,注射泵开机,监控控制器11控制供电电源开始为注射泵供电,监控控制器11可以主动获取或被动接收来自主控制器12的通信信号,通信信号的作用是根据双方发送和回复的内容判断双方是否保持正常通信,该通信信号具体可以是心跳信号。当主控制器12发送的通信信号异常时,表示主控制器12可能因故障无法继续工作,监控控制器11先关闭注射泵的电机,再关闭注射泵,即切断注射泵的供电电源,触发应急临时电源启动为报警模块供电,然后控制报警模块进行报警。
进一步地,当注射泵开机开始工作后,主控制器12对注射泵的运行数据进行采样,具体采集注射泵的电机、屏幕、按键、传感器、槽型光耦、限位开关、声光报警模块、存储装置和外接电源等运行数据,并判断采样数据是否存在触发报警的异常,若存在则触发报警模块进行报警。采样数据异常触发的报警与主控制器12出现故障触发的报警模式不同,相比之下,主控制器12出现故障的报警方式提醒度更高,例如报警灯闪烁的频率最高,颜色为红色,报警声音为最高音量,同时伴随注射泵的屏幕上红字闪烁等。
参见图2,图2为本发明一实施例提供的注射泵控制系统的结构示意图。注射泵系统包括该注射泵控制系统,该注射泵控制系统包括:双控制器单元10、双供电单元20、数据采集单元30、按键控制单元40和报警模块50;
其中,双控制器单元10包括监控控制器11和主控制器12;
双供电单元20包括供电电源21和应急临时电源12。
监控控制器11连接主控制器12,以及连接注射泵的供电电源21、按键控制单元40和报警模块50;
主控制器12连接数据采集单元30、应急临时电源12和报警模块50;
应急临时电源12还连接供电电源21和报警模块50,检测到供电电源21停止供电后,应急临时电源12启动,并替代供电电源21为报警模块50供电。
按键控制单元40包括控制开关41,监控控制器11连接控制开关41,在控制开关41被接通时,监控控制器11启动供电电源21开始供电,为包括监控控制器11和主控制器12在内的注射泵供电。
主控制器12用于向监控控制单元11发送通信信号,以及,控制数据采集单元30采集注射泵的运行数据,并根据该运行数据判断注射泵运行是否正常,若出现异常则控制报警模块50进行报警。该运行数据包括注射泵的电机、供电电源、应急临时电源、显示屏、注射装置以及各种按键等的运行数据,该运行数据可表征注射泵的运行状态是否正常。
监控控制器11用于持续获取主控制器12的通信信号,并当该通信信号异常时,确认主控制器12出现预设故障,切断注射泵的供电电源21并发出报警信号,切断供电可触发应急临时电源12启动,对报警模块50进行供电,报警模块50根据该报警信号进行报警。此时的报警为最高级别的报警,提示性最强,最高级别的报警包括报警的音量最大,蜂鸣振动频率最高、红字闪烁以及持续时间最长等。
该通信信号是每隔预设时长,监控控制器11向主控制器12获取一次,或者,主控制器12主动向监控控制器11发送一次,监控控制器11通过获取的该通信信号的时间和内容,确定主控制器12是否发生了故障。
上述注射泵控制系统还可以有另一种连接方式:监控控制器11连接主控制器12,以及连接注射泵的供电电源21、应急临时电源12和报警模块50;
监控控制器11获取主控制器12的通信信号,并当通信信号异常时,监控控制器11切断注射泵的供电电源21并启动应急临时电源12对报警模块50供电,监控控制器11还用于控制报警模块50进行报警。
本实施例中,通过在注射泵控制系统设置双控制器及双供电电源,其中主控制器用于向监控控制单元发送通信信号,以及,控制数据采集单元采集注射泵的运行数据,并根据该运行数据判断该注射泵运行是否正常,若出现异常则控制所述报警模块进行报警,单独维护注射泵的正常工作状态,监控控制器用于通过与主控制器的通信信号,监控主控制器是否出现故障,若出现故障则切断供电电源对注射泵的供电,触发应急临时电源启动为报警模块供电,同时控制报警模块报警,防止单个控制器的控制系统因控制器的故障,造成整个控制泵系统无法应对,不能及时报警从而造成注射泵系统的进一步损害的可能性,实现在主控制器出现故障后及时断电并报警,提高应对故障的效率,以及提高注射泵操作的安全性。
进一步地,参见图3,图3为另一实施例提供的注射泵控制系统的结构以及与注射泵其他模块连接的结构示意图。
进一步地,注射泵还包括电机,具体为步进电机60,监控控制器11和主控制器12分别与注射泵的电机60连接,监控控制器11用于当该通信信号异常时,控制电机60按照预设缓停模式停止运转,该缓停模式设置了电机60降速为0所需的时长和降速的规则,先停止电机60的运转,再关闭供电电源13。
进一步地,主控制器12与电机60连接,控制电机60驱动注射器的推柄的推拉,推柄进而推拉注射器的注射推杆,完成注射操作。
进一步地,主控制器12还与注射泵的主设备接口70连接,射频主机,例如射频消融仪,通过与注射泵连接,控制注射泵完成注射任务。当检测到主设备接口70与射频主机被主设备控制线连通时,主控制器12用于控制注射泵进入从设备模式,即,控制注射泵的输入设备停止响应输入操作,输入设备包括触控屏、鼠标、键盘等。
按键控制单元40还包括静音开关42,主控制器12还与静音开关42连接,当静音开关42被接通时,主控制器12检测当前输出的声音信号,并确定输出声音信号的模块,根据该模块的性质选择切断声音信号的输出方式,例如,切断发声结构的输出端,或者,切断该模块的输入端的信号输入,并切断该声音信号的输出,该声音信号,例如是报警模块50中的报警蜂鸣声或报警声音。
进一步地,注射泵还包括触控屏80,通过触控屏80可获取对注射泵的设置数据。
进一步地,数据采集单元30包括:压力检测传感器31和注射位置检测装置32;
压力检测传感器31设置在注射器的推柄中,用于测量步进电机60对该推柄的压力,该推柄可推动注射器的注射推杆,从而可以通过检测该压力,可调整步进电机60对该推柄的压力,以实现对注射流速或注射量的控制。
注射位置检测装置32包括光耦和挡光片,挡光片被步进电机60驱动进行直线运动,与注射器的推杆同步运动,通过挡光片与光耦的配合,可得知注射器的推杆位置,进一步根据预设算法计算注射器的剩余注射量等工作状态数据。
主控制器12获取步进电机60、压力检测传感器31、注射位置检测装置32和触控屏80的工作状态数据,并根据这些数据判断对应的模块或装置工作是否正常,若不正常,则按照预设的处理逻辑触发报警模块50进行报警。报警模块50的报警模式为声、光、振动等多种方式的一种或多种组合。
参见图4,图4为本实施例中注射泵部分模块的电路连接结构图,其中包括监控控制器和主控制器。具体参见图4中,监控控制器连接主控制器、声音报警/蜂鸣报警模块、报警指示灯(LED光)、开关按键等;主控制器还连接注射器的推拉杆位置检测模块、注射器规格检测模块、通讯接口、存储器、显示屏、用于指示注射泵工作状态的LED灯状态指示模块等。接收电路连接方式参见图中所示,连接方式的标注为电子电路及通信领域的通用缩略形式,例如,RXD(receive data)表示接收数据、TXD(Transmit Data)表示发送数据、I/O(Input/Output)表示输入/输出等,不再一一赘述。
本实施例中,通过在注射泵控制系统设置双控制器,其中监控控制器用于通过与主控制器的通信信号,监控主控制器是否出现故障,若出现故障则切断供电电源对注射泵的供电,触发应急临时电源启动为报警模块供电,同时控制报警模块报警,防止单个控制器的控制系统因控制器的故障,造成整个控制泵系统无法应对,不能及时报警从而造成注射泵系统的进一步损害的可能性,实现在主控制器出现故障后及时断电并报警,提高应对故障的效率,以及提高注射泵操作的安全性。由于监控控制器只负责监控主控制器的故障、开关电源、报警这些简单而重要的功能,可以减少监控控制器本身出现障碍的可能性,同时主控制器对注射泵系统的运行数据进行采样,及时发现系统中的其他故障,与监控控制器互相配合,提高注射泵控制系统的容错性,降低出现故障而无法及时应对的可能性。
参见图5,本发明一实施例提供的注射泵控制系统的控制方法的流程示意图。如图5所示,该注射泵控制系统的控制方法可应用于注射泵,执行主体具体可以是注射泵的控制系统中的双控制器单元,该注射泵的控制系统的结构可以参见前述图2-图4所示实施例的描述,该方法具体包括:
步骤S501、检测到控制开关被接通时,双控制器单元中的监控控制器启动供电电源开始供电;
该双控制器单元包括监控控制器和主控制器。
当注射泵的控制开关被接通时,监控控制器启动供电电源,为注射泵进行供电。
步骤S502、双控制器单元中的主控制器向监控控制单元发送通信信号,以及,控制数据采集单元采集注射泵的运行数据,并根据该运行数据判断注射泵运行是否正常,若出现异常则控制该注射泵的报警模块进行报警;
主控制器按照预设时长向监控控制器发送通信信号,该通信信号具体可以是心跳信号,使得监控控制器在该通信信号异常时,确定主控制器出现预设故障,该预设故障包括主控制器短路等严重故障,监控控制器随之切断正在工作的电机,进一步切断注射泵的供电电源,触发应急临时电源启动为报警模块供电,然后触发报警模块按照预设方式报警。
进一步地,主控制器控制数据采集单元采集注射泵的运行数据,并根据该运行数据判断注射泵运行是否正常,若出现异常则控制该注射泵的报警模块进行报警。可以通过对比该运行数据与系统中预设的标准数据,来确认注射泵的工作状态是否正常。
步骤S503、监控控制器持续获取主控制器发送的通信信号,并当通信信号异常时,切断供电电源的供电并发送报警信号,切断供电触发应急临时电源启动并对报警模块供电,报警模块按照报警信号进行报警。
监控控制器持续获取主控制器发送的心跳信号,当心跳信号异常时,例如不能按照预设时间和频率收到主控制器的心跳信号,或者心跳信号中的数据包异常,表示主控制器出现影响注射泵运行的预设故障,须立即停止注射泵运行。
预设故障包括导致主控制器无法继续工作的故障,例如,主控制器内部电路短路、主控制器线路故障等。
监控控制器与主控制器连接之外,还连接注射泵的电机、供电电源、临时电源和报警模块,其中报警模块包括声音报警模块和灯光报警模块,供电电源为外接电源。
监控控制器确定主控制器出现预设故障时,及时切断注射泵的供电电源的供电,并发出报警信号,切断供电电源的供电可触发应急临时电源启动对报警模块供电,报警模块按照报警信号进行报警。
本实施例中,通过在注射泵控制系统设置双控制器,其中主控制器用于向监控控制单元发送通信信号,以及,控制数据采集单元采集注射泵的运行数据,并根据该运行数据判断该注射泵运行是否正常,若出现异常则控制所述报警模块进行报警,单独维护注射泵的正常工作状态,监控控制器用于通过与主控制器的通信信号,监控主控制器是否出现故障,若出现故障则切断供电电源对注射泵的供电,触发应急临时电源启动为报警模块供电,同时控制报警模块报警,防止单个控制器的控制系统因控制器的故障,造成整个控制泵系统无法应对,不能及时报警从而造成注射泵系统的进一步损害的可能性,实现在主控制器出现故障后及时断电并报警,提高应对故障的效率,以及提高注射泵操作的安全性。
参见图6,图6为本发明另一实施例提供的注射泵控制系统的控制方法的流程示意图。该注射泵控制系统的控制方法可应用于该注射泵控制系统,该方法包括:
步骤S601、检测到控制开关被接通时,双控制器单元中的监控控制器启动供电电源开始供电;
该双控制器单元包括监控控制器和主控制器。
当注射泵的控制开关被接通时,监控控制器启动供电电源,为注射泵进行供电。
步骤S602、双控制器单元中的主控制器向监控控制单元发送通信信号,以及,控制数据采集单元采集注射泵的运行数据,并根据该运行数据判断注射泵运行是否正常,若出现异常则控制该注射泵的报警模块进行报警;
主控制器按照预设时长向监控控制器发送通信信号,该通信信号具体可以是心跳信号,使得监控控制器在该通信信号异常时,确定主控制器出现预设故障,该预设故障包括主控制器短路等严重故障,监控控制器随之切断正在工作的电机,进一步切断注射泵的供电电源,触发应急临时电源启动为报警模块供电,然后触发报警模块按照预设方式报警,此时的报警方式提示度低于主控制器出现预设故障时的报警,例如通过闪烁黄色字、采用低音量、低频率闪烁等。。
进一步地,主控制器控制数据采集单元采集注射泵的运行数据,并根据该运行数据判断注射泵运行是否正常,若出现异常则控制该注射泵的报警模块进行报警。可以通过对比该运行数据与系统中预设的标准数据,来确认注射泵的工作状态是否正常。
具体地,该运行数据包括电机、供电电源、应急临时电源、显示屏、注射装置以及各种按键等的运行数据,可表征注射泵的运行状体。
步骤S603、监控控制器持续获取主控制器发送的通信信号,并当通信信号异常时,控制该注射泵的电机按照预设缓停模式逐渐停止运转;
当心跳信号异常时,如不能按照预设时间和频率收到主控制器的心跳信号,或者心跳信号中的数据包异常,表示主控制器出现影响注射泵运行的预设故障,须停止注射泵运行,首先控制电机逐渐停止运转,防止骤停造成机器的损害。
步骤S604、监控控制器切断供电电源的供电并发送报警信号,切断供电触发应急临时电源启动并对报警模块供电,报警模块按照报警信号进行报警。
进一步地,当检测到注射泵的主设备控制线接入到射频主机时,主控制器控制注射泵的输入设备停止响应输入操作,并执行射频主机发出的指令。当主控制器检测到注射泵的主设备控制线接入到射频主机时,控制注射泵进入从设备模式,即,控制注射泵包括键盘、鼠标、触控屏等在内的输入设备停止响应输入操作,所有的操作指令均由作为主设备的射频主机上输入,注射泵由射频主机侧的操作指令控制。射频主机具体可为消融仪。
进一步地,当检测到静音按键被按下时,主控制器检测当前输出的声音信号,并对应切断声音信号的输出。例如在报警模块进行声光报警时,检测到静音按键被按下,则禁止该报警模块输出声音信号。
本实施例的其他未尽细节,参见前述图2-图5所示实施例的描述。
本发明实施例提供的注射泵控制系统的控制方法,通过在注射泵控制系统设置双控制器,其中监控控制器用于通过与主控制器的通信信号,监控主控制器是否出现故障,若出现故障则切断供电电源对注射泵的供电,触发应急临时电源启动为报警模块供电,同时控制报警模块报警,防止单个控制器的控制系统因控制器的故障,造成整个控制泵系统无法应对,不能及时报警从而造成注射泵系统的进一步损害的可能性,实现在主控制器出现故障后及时断电并报警,提高应对故障的效率,以及提高注射泵操作的安全性。由于监控控制器只负责监控主控制器的故障、开关电源、报警这些简单而重要的功能,可以减少监控控制器本身出现障碍的可能性,同时主控制器对注射泵系统的运行数据进行采样,及时发现系统中的其他故障,与监控控制器互相配合,提高注射泵控制系统的容错性,降低出现故障而无法及时应对的可能性。
如图7所示,本发明实施例还提供了一种注射泵,包括存储器300和处理器400,处理器400可以是上述实施例中的注射泵控制系统中的双控制器单元10。存储300例如硬盘驱动存储器,非易失性存储器(例如闪存或用于形成固态驱动器的其它电子可编程限制删除的存储器等),易失性存储器(例如静态或动态随机存取存储器等)等,本发明实施例不作限制。
存储器300存储有可执行程序代码;与存储器300耦合的处理器400,调用所述存储器中存储的所述可执行程序代码,执行如上所述的注射泵控制系统的控制方法。
进一步的,本发明实施例还提供了一种计算机可读存储介质,该计算机可读存储介质可以是设置于上述各实施例中的注射泵中,该计算机可读存储介质可以是前述图7所示实施例中的存储器300。该计算机可读存储介质上存储有计算机程序,该程序被处理器执行时实现前述图5至图6所示实施例中描述的注射泵控制系统的控制方法。进一步的,该计算机可存储介质还可以是U盘、移动硬盘、只读存储器(ROM,Read-Only Memory)、RAM、磁碟或者光盘等各种可以存储程序代码的介质。
在上述实施例中,对各个实施例的描述都各有侧重,某个实施例中没有详述的部分,可以参见其它实施例的相关描述。
以上为对本发明所提供的注射泵控制方法、系统和注射泵的描述,对于本领域的技术人员,依据本发明实施例的思想,在具体实施方式及应用范围上均会有改变之处,综上,本说明书内容不应理解为对本发明的限制。

Claims (10)

  1. 一种注射泵控制系统的控制方法,其特征在于,包括:
    检测到控制开关被接通时,双控制器单元中的监控控制器启动供电电源开始供电;
    所述双控制器单元中的主控制器向所述监控控制单元发送通信信号,以及,控制数据采集单元采集所述注射泵的运行数据,并根据所述运行数据判断所述注射泵运行是否正常,若出现异常则控制所述注射泵的报警模块进行报警;
    所述监控控制器持续获取所述主控制器发送的所述通信信号,并当所述通信信号异常时,切断所述供电电源的供电并发送报警信号,切断供电触发应急临时电源启动并对所述报警模块供电,所述报警模块按照所述报警信号进行报警。
  2. 根据权利要求1所述的控制方法,其特征在于,所述数据采集单元包括:压力检测传感器和注射位置检测装置;
    所述控制数据采集单元采集所述注射泵的运行数据包括:
    通过所述压力检测传感器检测驱动装置对所述注射泵的注射器的压力值,以及,通过所述注射位置监测装置检测所述注射器的注射状态。
  3. 根据权利要求1或2所述的控制方法,其特征在于,所述方法还包括:
    当检测到所述注射泵的主设备控制线接入到射频主机时,所述主控制器控制所述注射泵的输入设备停止响应输入操作,并执行所述射频主机发出的指令。
  4. 根据权利要求3所述的控制方法,其特征在于,所述方法还包括:
    当检测到静音按键被按下时,所述主控制器检测当前输出的声音信号,并对应切断所述声音信号的输出。
  5. 根据权利要求4所述的控制方法,其特征在于,所述切断所述供电电源的供电并发送报警信号之前还包括:
    控制所述注射泵的电机按照预设缓停模式逐渐停止运转。
  6. 一种注射泵控制系统,其特征在于,包括:
    双控制器单元、双供电单元、数据采集单元、按键控制单元和报警模块;
    其中,所述双控制器单元包括监控控制器和主控制器,所述双供电单元包括供电电源和应急临时电源;
    所述监控控制器分别连接所述主控制器、所述供电电源、所述按键控制单元和报警模块,所述主控制器分别连接所述数据采集单元、所述应急临时电源和所述报警模块,所述应急临时电源分别连接所述供电电源和所述报警模块;
    所述按键控制单元包括控制开关,所述监控控制器连接所述控制开关,在所述控制开关被接通时,所述监控控制器启动所述供电电源开始供电;
    所述主控制器用于向所述监控控制单元发送通信信号,以及,控制数据采集单元采集所述注射泵的运行数据,并根据所述运行数据判断所述注射泵运行是否正常,若出现异常则控制所述报警模块进行报警;
    所述监控控制器持续获取所述主控制器发送的所述通信信号,并当所述通信信号异常时,切断所述供电电源的供电并发送报警信号,切断供电触发应急临时电源启动并对所述报警模块供电,所述报警模块按照所述报警信号进行报警。
  7. 根据权利要求6所述的系统,其特征在于,所述监控控制器和所述主控制器分别连接所述注射泵的电机;
    所述监控控制器用于当所述通信信号异常时,控制所述电机按照预设缓停模式逐渐停止运转;
    所述主控制器用于根据所述数据采集单元采集所述注射泵的运行数据,控制所述电机的运转状态。
  8. 根据权利要求6或7所述的系统,其特征在于,所述主控制器还与所述注射泵的主设备接口连接;
    所述主控制器,用于当检测到所述主设备接口与射频主机被主设备控制线连通时,控制所述注射泵的输入设备停止响应输入操作,并获取所述射频主机输出的指令。
  9. 根据权利要求8所述的系统,其特征在于,所述按键控制单元还包括静音开关,所述主控制器与所述静音开关连接,当所述静音开关被接通时,所述主控制器检测当前输出的声音信号,并对应切断所述声音信号的输出。
  10. 一种注射泵,其特征在于,包括:如权利要求6-9任一项所述的注射泵控制系统。
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