一种全自动板材贴合生产线A fully automatic board lamination production line
技术领域technical field
本发明涉及板材加工技术领域,具体是一种全自动板材贴合生产线。The invention relates to the technical field of sheet metal processing, in particular to a fully automatic sheet bonding production line.
背景技术Background technique
现有技术的板材贴合生产中,通常会对上板材的贴合面进行清理,以使胶黏剂能顺利把两块板材粘合在一起,所以在板材输送的过程中需要通过清洁辊对板材底部进行清理。然而,由于清洁辊一般采用毛刷式辊轮,其与板材接触面的摩擦力较大,所以在清理过程中会降低板材在输送带上移动的速度,从而导致输送带上的板材出现卡住的情况。In the production of sheet lamination in the prior art, the lamination surface of the upper sheet is usually cleaned so that the adhesive can smoothly bond the two sheets together. Clean the bottom of the board. However, since the cleaning rollers are generally brush-type rollers, the frictional force between the cleaning rollers and the contact surface of the plate is relatively large, so the speed of the plate moving on the conveyor belt will be reduced during the cleaning process, resulting in the plate on the conveyor belt being stuck. Case.
目前贴合板材的黏合,都需要在板体上进行施胶,然后以压力使胶料把两块板体黏合在一起。然而,由于黏合用的胶料黏度一般较大,所以在调整出胶量时十分麻烦,导致板材黏合时所用胶料不能灵活调节,严重影响黏合的质量。At present, the bonding of laminated boards requires sizing on the board, and then pressing the glue to bond the two boards together. However, since the viscosity of the glue used for bonding is generally high, it is very troublesome to adjust the amount of glue, which leads to the inability to flexibly adjust the glue used in the bonding of the boards, which seriously affects the quality of the bonding.
贴合板材加工中,通过上板和下板的黏合,实现两块板材或者是板材和板皮固定在一起,现有技术中的板材运输加工过程中存在以下技术问题:In the processing of the laminated sheet, the two sheets or the sheet and the sheet are fixed together through the bonding of the upper sheet and the lower sheet. The following technical problems exist in the sheet transportation and processing process in the prior art:
1、如何在两块板材同时传输的时候确保其同时进入黏合工位;1. How to ensure that two sheets enter the bonding station at the same time when they are transported at the same time;
2、现有技术的板材宽度调整,一般都是需要在传送带上标注相关尺寸的位置,以实现工作人员对板材宽度进行定位,这种定位方式不仅操作麻烦,而且定位的精准度依靠工作人员的工作经验,定位误差较大;2. The width adjustment of the sheet in the prior art generally requires marking the position of the relevant size on the conveyor belt so that the staff can locate the width of the sheet. This positioning method is not only troublesome to operate, but also depends on the accuracy of the positioning. Work experience, large positioning error;
3、现有技术的板材输送中,单块板材的输送一般是采用首尾相连传输的方式实现,但是这种方式需要占用大量的产线位置,效率较低3. In the sheet conveying of the prior art, the conveying of a single sheet is generally realized by means of end-to-end transmission, but this method needs to occupy a large number of production line positions, and the efficiency is low
因此,针对以上现状,迫切需要开发一种全自动板材贴合生产线,以克服当前实际应用中的不足。Therefore, in view of the above status quo, it is urgent to develop a fully automatic sheet metal lamination production line to overcome the deficiencies in current practical applications.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种全自动板材贴合生产线,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a fully automatic board lamination production line to solve the problems raised in the above-mentioned background art.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种全自动板材贴合生产线,包括下板输送组件和安装于下板输送组件进料侧上方的上板输送组件,由上板输送组件和下板输送组件对上下板材的同时进料,在下板输送组件的出料侧完成同步粘合;所述上板输送组件的出料侧安装有上板触发传感器,所述下板输送组件的进料侧安装有下板触发传感器,下板输送组件的出料侧安装有下板进料传感器,上板触发传感器、下板触发传感器和下板进料传感器均用于检测板材运输时位置;A fully automatic plate laminating production line, comprising a lower plate conveying component and an upper plate conveying component installed above the feeding side of the lower plate conveying component, the upper plate conveying component and the lower plate conveying component simultaneously feed the upper and lower plates, and the lower plate conveying component simultaneously feeds the upper and lower plates. The discharge side of the plate conveying assembly completes synchronous bonding; the discharge side of the upper plate conveying assembly is equipped with an upper plate trigger sensor, the feeding side of the lower plate conveying assembly is equipped with a lower plate trigger sensor, and the lower plate conveying assembly is installed with a trigger sensor. The discharge side of the machine is equipped with a lower plate feed sensor, the upper plate trigger sensor, the lower plate trigger sensor and the lower plate feed sensor are all used to detect the position of the plate during transportation;
所述上板输送组件上安装有高度调节机构和宽度调节机构,所述高度调节机构包括固定安装于上板输送组件上的固定支架,固定支架位于上板输送组件的左右两侧对称设置有两个,两个固定支架的顶部连接有同一根横梁,且两个固定支架之间竖直滑动安装有活动门,所述横梁上安装有带动活动门上下移动的调节机构;A height adjustment mechanism and a width adjustment mechanism are installed on the upper plate conveying assembly. The height adjustment mechanism includes a fixed bracket fixed on the upper plate conveying assembly. The fixed bracket is symmetrically arranged on the left and right sides of the upper plate conveying assembly. The tops of the two fixed brackets are connected with the same beam, and a movable door is vertically slidably installed between the two fixed brackets, and an adjustment mechanism that drives the movable door to move up and down is installed on the beam;
所述宽度调节机构包括夹持机构和带动夹持机构进行宽度调节的驱动机构;所述夹持机构包括两个定位夹和两块安装于定位夹底部的调节板,所述定位夹包括左右两个对称设置的夹片,两个夹片的底部分别与两块调节板固定连接,两块调节板安装于上板输送组件上,所述驱动机构连接于调节板上;The width adjustment mechanism includes a clamping mechanism and a drive mechanism that drives the clamping mechanism to adjust the width; the clamping mechanism includes two positioning clips and two adjustment plates installed at the bottom of the positioning clips, and the positioning clips include left and right two two symmetrically arranged clips, the bottoms of the two clips are respectively fixedly connected with two adjustment plates, the two adjustment plates are mounted on the upper plate conveying assembly, and the drive mechanism is connected to the adjustment plates;
还包括安装于上板输送组件出料侧的底座和固定安装于底座上的机架;所述底座底部固定安装有出胶座,出胶座中沿板材进料方向依次设置有进胶腔和出胶腔,进胶腔和出胶腔连通,且进胶腔和出胶腔的内部分别转动安装有送胶螺杆和调整杆;所述调整杆上均匀开设有若干第二出胶孔,所述出胶腔左右两侧壁上均匀开设有若干与第二出胶孔相对应的第一出胶孔。It also includes a base installed on the discharge side of the upper plate conveying assembly and a frame fixedly installed on the base; a glue outlet is fixedly installed at the bottom of the base, and a glue inlet cavity and The glue feeding cavity is connected with the glue feeding cavity, and the glue feeding screw and the adjusting rod are respectively rotated and installed in the glue feeding cavity and the glue discharging cavity; A plurality of first glue holes corresponding to the second glue holes are evenly opened on the left and right side walls of the glue cavity.
作为本发明进一步的方案:所述下板输送组件的出料侧还安装有下板进料压轮。As a further solution of the present invention, a lower plate feeding pressing wheel is also installed on the discharging side of the lower plate conveying assembly.
作为本发明进一步的方案:所述调节机构包括转动安装于横梁上的调节螺杆,调节螺杆竖直设置,且调节螺杆下端螺纹连接有调节螺套,调节螺套与活动门固定连接,所述调节螺杆的上端固定安装有驱动其转动的第一调节旋钮。As a further solution of the present invention: the adjustment mechanism includes an adjustment screw that is rotatably installed on the beam, the adjustment screw is vertically arranged, and the lower end of the adjustment screw is threadedly connected with an adjustment screw sleeve, and the adjustment screw sleeve is fixedly connected with the movable door. The upper end of the screw rod is fixedly mounted with a first adjustment knob that drives the rotation of the screw rod.
作为本发明进一步的方案:所述驱动机构包括转动安装于上板输送组件侧边处的连接杆和滑动安装于上板输送组件上的拉动杆,拉动杆与连接杆相互垂直,且拉动杆的一端与一块调节板固定连接,拉动杆的底部设置有排齿;所述连接杆的端头处固定安装有驱动齿, 驱动齿与排齿传动连接。As a further solution of the present invention: the drive mechanism includes a connecting rod rotatably installed on the side of the upper plate conveying assembly and a pulling rod slidably installed on the upper plate conveying assembly, the pulling rod and the connecting rod are perpendicular to each other, and the One end is fixedly connected with an adjusting plate, and the bottom of the pulling rod is provided with row teeth; the end of the connecting rod is fixedly installed with driving teeth, and the driving teeth are connected with the row teeth in transmission.
作为本发明进一步的方案:所述底座的右侧安装有带动调整杆转动的气缸调节组件,气缸调节组件包括活动安装于底座上的第一调节缸和转动安装在底座上的连接杆,连接杆的一端与调整杆固定连接,连接杆的另一端通过第一摇臂与第一调节缸的伸缩端活动连接。As a further solution of the present invention: the right side of the base is provided with a cylinder adjustment assembly that drives the adjustment rod to rotate, and the cylinder adjustment assembly includes a first adjustment cylinder movably installed on the base and a connecting rod rotatably installed on the base. The connecting rod One end of the connecting rod is fixedly connected with the adjusting rod, and the other end of the connecting rod is movably connected with the telescopic end of the first adjusting cylinder through the first rocker arm.
作为本发明进一步的方案:所述底座的左侧固定安装有储胶箱,所述送胶螺杆的进料端伸入储胶箱的内部。As a further solution of the present invention, a glue storage box is fixedly installed on the left side of the base, and the feeding end of the glue feeding screw extends into the interior of the glue storage box.
作为本发明进一步的方案:所述底座位于出胶座的出胶侧还转动安装有上胶辊;所述底座位于上胶辊的上方转动安装有第二压力辊,底座位于第二压力辊的上方设置有压力缸,压力缸的伸缩端活动安装有横轴,横轴上均匀安装有若干施压片,施压片的下端与第二压力辊的转轴卡接;所述底座的侧边处还固定安装有驱动电机,驱动电机的输出端连接有齿轮箱,齿轮箱的输出通过皮带传动组件与送胶螺杆传动连接,带动送胶螺杆转动,齿轮箱的输出端还传动连接有驱动轴,驱动轴上固定安装有主齿轮,驱动轴与上胶辊固定连接;所述第二压力辊的转轴固定连接有连接轴,连接轴上固定安装有副齿轮,副齿轮与主齿轮啮合。As a further solution of the present invention: the base is located on the glue-discharging side of the glue-dispensing seat and is also rotatably installed with a gluing roller; the base is located above the gluing roller and is rotatably installed with a second pressure roller, and the base is located on the side of the second pressure roller. A pressure cylinder is arranged above, a horizontal shaft is movably installed on the telescopic end of the pressure cylinder, a number of pressure sheets are evenly installed on the horizontal shaft, and the lower ends of the pressure sheets are clamped with the rotating shaft of the second pressure roller; the side of the base is A drive motor is also fixedly installed, and the output end of the drive motor is connected with a gear box. The output of the gear box is connected with the glue feed screw through the belt drive assembly, and drives the glue feed screw to rotate. The output end of the gear box is also connected with a drive shaft. A main gear is fixedly installed on the driving shaft, and the driving shaft is fixedly connected with the gluing roller; the rotating shaft of the second pressure roller is fixedly connected with a connecting shaft, and a secondary gear is fixedly installed on the connecting shaft, and the secondary gear meshes with the main gear.
作为本发明进一步的方案:所述机架沿板材运动方向依次安装有第一龙门架和第二龙门架,机架位于第一龙门架的前侧对称固定安装有两个支架,两个支架上均转动安装有第二摇臂,两个第二摇臂之间转动安装有第一压力辊,所述第一龙门架上安装有第二调节缸,第二调节缸的伸缩端与第二摇臂的悬空端连接;所述机架位于第一压力辊的正下方转动安装有拉动辊;所述机架的侧边处固定安装有带动拉动辊转动的旋转电机。As a further solution of the present invention: the frame is sequentially installed with a first gantry and a second gantry along the plate movement direction, the frame is located on the front side of the first gantry, and two brackets are symmetrically and fixedly installed, and two brackets are installed on the two brackets. A second rocker arm is rotatably installed, a first pressure roller is rotatably installed between the two second rocker arms, a second adjustment cylinder is installed on the first gantry, and the telescopic end of the second adjustment cylinder is connected to the second rocker. The suspended ends of the arms are connected; the frame is located just below the first pressure roller and is rotatably installed with a pulling roller; the side of the frame is fixedly installed with a rotating motor that drives the pulling roller to rotate.
作为本发明进一步的方案:所述第二龙门架上滑动安装有滑动架,滑动架上转动安装有压板辊,所述第二龙门架上还转动安装有调节丝杆,调节丝杆的下端螺纹连接有螺套,螺套与滑动架固定连接;所述机架位于压板辊的下方转动安装有清洁辊,机架外侧还固定安装有带动清洁辊转动的清理电机。As a further solution of the present invention: a sliding frame is slidably installed on the second gantry frame, a platen roller is rotatably installed on the sliding frame, and an adjusting screw rod is also rotatably installed on the second gantry frame, and the lower end thread of the adjusting screw rod is rotatably installed. A screw sleeve is connected, and the screw sleeve is fixedly connected with the sliding frame; the frame is located below the platen roller and is rotatably installed with a cleaning roller, and a cleaning motor that drives the rotation of the cleaning roller is also fixedly installed on the outside of the frame.
作为本发明进一步的方案:所述调节丝杆的上端固定安装有带动其转动的第二调节旋钮。As a further solution of the present invention, the upper end of the adjusting screw rod is fixedly installed with a second adjusting knob that drives the adjusting screw to rotate.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、本发明在上板输送组件的出料侧安装有上板触发传感器,在下板输送组件的进料侧安装有下板触发传感器,还在下板输送组件的出料侧安装有下板进料传感器,下板进料时触发下板触发传感器,上下板同时进料,上板在传输时,当其触发上板触发传感器,则停止输送,当下板进料传感器触发时,上下板同时进料,以实现上下板材同时输出;1. In the present invention, an upper plate trigger sensor is installed on the discharge side of the upper plate conveying assembly, a lower plate trigger sensor is installed on the feeding side of the lower plate conveying assembly, and a lower plate feeder is installed on the discharge side of the lower plate conveying assembly. Sensor, the lower plate trigger sensor is triggered when the lower plate is fed, and the upper and lower plates are fed at the same time. When the upper plate is in transmission, when it triggers the upper plate trigger sensor, the conveying is stopped. When the lower plate feed sensor is triggered, the upper and lower plates are fed at the same time. , in order to realize the simultaneous output of the upper and lower plates;
2、本发明在板材贴合线上安装有板高度调节机构,高度调节机构包括固定安装于板材贴合线上的固定支架和带动活动门上下移动的调节机构,由调节机构电动活动门竖直上下移动,实现板体通过活动门的高度控制,实现板体叠放后的单板输送;2. In the present invention, a plate height adjustment mechanism is installed on the plate lamination line. The height adjustment mechanism includes a fixed bracket fixed on the plate lamination line and an adjustment mechanism that drives the movable door to move up and down. The electric movable door of the adjustment mechanism is vertical. Move up and down, realize the height control of the board body through the movable door, and realize the veneer transportation after the board body is stacked;
3、本发明在板材贴合线上安装有宽度调节机构,宽度调节机构包括夹持机构和带动夹持机构进行宽度调节的驱动机构,驱动机构连接于调节板上,带动调节板和定位夹在板材贴合线1上左右移动,实现定位夹宽度的调整,以适应不同的宽度的板材,大幅提高板材宽度调节的简便性及可靠性;3. In the present invention, a width adjustment mechanism is installed on the sheet bonding line. The width adjustment mechanism includes a clamping mechanism and a driving mechanism that drives the clamping mechanism to adjust the width. The plate bonding line 1 moves left and right to realize the adjustment of the width of the positioning clip to adapt to the plates of different widths, greatly improving the simplicity and reliability of the plate width adjustment;
4、本发明通过送胶螺杆将胶液送入进胶腔中,进胶腔内部胶液流入出胶腔时,转动调节调整杆,改变调整杆和出胶座的连通面积,从而灵活调节出胶量;4. In the present invention, the glue is fed into the glue cavity through the glue feeding screw. When the glue inside the glue feed cavity flows into the glue discharge cavity, the adjusting rod is rotated to change the connection area between the adjusting rod and the glue discharge seat, so as to flexibly adjust the output. glue amount;
5、本发明还通过第二调节缸伸缩带动第二摇臂旋转,使第一压力辊和拉动辊对板材形成夹持作用,既能确保板材输送的稳定性外,还能避免板材在清理过程中出现的减速现象。5. The present invention also drives the second rocker arm to rotate through the expansion and contraction of the second adjusting cylinder, so that the first pressure roller and the pulling roller form a clamping effect on the plate, which can not only ensure the stability of plate transportation, but also avoid the plate in the cleaning process. deceleration phenomenon.
附图说明Description of drawings
图1为全自动板材贴合生产线中板体输送装置的结构示意图。Figure 1 is a schematic structural diagram of a board conveying device in a fully automatic board lamination production line.
图2为全自动板材贴合生产线的板体输送装置的仰视图。Fig. 2 is a bottom view of the board conveying device of the fully automatic board lamination production line.
图3为全自动板材贴合生产线的板体输送装置中上板输送组件的结构示意图。FIG. 3 is a schematic structural diagram of the upper plate conveying component in the plate conveying device of the fully automatic plate laminating production line.
图4为图2中A处的局部放大示意图。FIG. 4 is a partial enlarged schematic diagram of the position A in FIG. 2 .
图5为全自动板材贴合生产线的板体输送装置中拉动杆的结构示意图。Fig. 5 is a schematic diagram of the structure of the pulling rod in the plate conveying device of the fully automatic plate laminating production line.
图6为全自动板材贴合生产线的板体加工装置的结构示意图。FIG. 6 is a schematic structural diagram of a board body processing device of an automatic board lamination production line.
图7为全自动板材贴合生产线的板体加工装置中第一压力辊的结构示意图。FIG. 7 is a schematic structural diagram of the first pressure roller in the plate body processing device of the fully automatic plate lamination production line.
图8为全自动板材贴合生产线的板体加工装置的仰视图。FIG. 8 is a bottom view of the board body processing device of the fully automatic board lamination production line.
图9为全自动板材贴合生产线的板体加工装置中连接轴和驱动轴的结构示意图。FIG. 9 is a schematic structural diagram of the connecting shaft and the driving shaft in the plate body processing device of the fully automatic plate laminating production line.
图10为全自动板材贴合生产线的板体加工装置中出胶座的结构示意图。FIG. 10 is a schematic structural diagram of a glue outlet in a plate body processing device of an automatic plate lamination production line.
图11为全自动板材贴合生产线的板体加工装置中调整杆的结构示意图。Fig. 11 is a schematic structural diagram of the adjustment rod in the plate body processing device of the fully automatic plate lamination production line.
图中:1-下板输送组件、2-上板输送组件、3-上板触发传感器、4-下板触发传感器、5-下板进料传感器、6-下板进料压轮、7-固定支架、8-第一调节旋钮、9-调节螺杆、10-调节螺套、11-活动门、12-连接杆、13-拉动杆、14-夹持机构、15-驱动齿、16-排齿、17-底座、18-机架、19-支架、20-第一龙门架、21-第二龙门架、22-第一摇臂、23-连接杆、24-第一调节缸、25-第二摇臂、26-第一压力辊、28-旋转电机、29-拉动辊、30-清理电机、31-压板辊、32-清洁辊、33-滑动架、34-螺套、35-第二调节旋钮、36-第二调节缸、37-送胶螺杆、38-调整杆、39-出胶座、40-驱动电机、41-副齿轮、42-连接轴、43-储胶箱、44-主齿轮、45-驱动轴、46-施压片、47-刮胶片、48-第二压力辊、49-上胶辊、50-压力缸、51-第一出胶孔、52-第二出胶孔。In the picture: 1- Lower plate conveying assembly, 2- Upper plate conveying assembly, 3- Upper plate trigger sensor, 4- Lower plate trigger sensor, 5- Lower plate feed sensor, 6- Lower plate feed pressure roller, 7- Fixed bracket, 8-first adjustment knob, 9-adjustment screw, 10-adjustment screw sleeve, 11-movable door, 12-connecting rod, 13-pulling rod, 14-clamping mechanism, 15-driving tooth, 16-row Teeth, 17-base, 18-frame, 19-bracket, 20-first gantry, 21-second gantry, 22-first rocker arm, 23-connecting rod, 24-first adjusting cylinder, 25- Second rocker arm, 26-first pressure roller, 28-rotating motor, 29-pulling roller, 30-cleaning motor, 31-platen roller, 32-cleaning roller, 33-slide frame, 34-screw sleeve, 35-th Two adjustment knobs, 36- the second adjustment cylinder, 37- glue feed screw, 38- adjustment rod, 39- glue outlet, 40- drive motor, 41- auxiliary gear, 42- connecting shaft, 43- glue storage box, 44 -Main gear, 45-Drive shaft, 46-Pressure sheet, 47-Scraper sheet, 48-Second pressure roller, 49-Top roller, 50-Pressure cylinder, 51-First glue outlet, 52-Second Glue hole.
具体实施方式Detailed ways
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The technical solution of the present patent will be described in further detail below in conjunction with specific embodiments.
下面详细描述本专利的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本专利,而不能理解为对本专利的限制。Embodiments of the present patent are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present patent, but should not be construed as a limitation on the present patent.
在本专利的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本专利和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本专利的限制。In the description of this patent, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", The orientation or positional relationship indicated by "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present patent and simplifying the description, rather than indicating or implying The device or element referred to must have, be constructed, and operate in a particular orientation and is not to be construed as a limitation of this patent.
在本专利的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“设置”应做广义理解,例如,可以是固定相连、设置,也可以是可拆卸连接、设置,或一体地连接、设置。对于本领域的普通技术人员而言,可以根据具体情 况理解上述术语在本专利中的具体含义。In the description of this patent, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected" and "arranged" should be understood in a broad sense. , it can also be detachably connected and set, or integrally connected and set. For those of ordinary skill in the art, the specific meanings of the above terms in this patent can be understood according to specific situations.
请参阅图1~5,本发明实施例中,一种全自动板材贴合生产线,包括下板输送组件1和安装于下板输送组件1进料侧上方的上板输送组件2,由上板输送组件2和下板输送组件1对上下板材的同时进料,在下板输送组件1的出料侧完成同步粘合;所述上板输送组件2的出料侧安装有上板触发传感器3,所述下板输送组件1的进料侧安装有下板触发传感器4,下板输送组件1的出料侧安装有下板进料传感器5,上板触发传感器3、下板触发传感器4和下板进料传感器5均用于检测板材运输时位置,下板进料时触发下板触发传感器4,上下板同时进料,上板在传输时,当其触发上板触发传感器3,则停止输送,当下板进料传感器5触发时,上下板同时进料,以实现上下板材同时输出;Please refer to FIGS. 1 to 5. In the embodiment of the present invention, a fully automatic sheet metal lamination production line includes a lower sheet conveying assembly 1 and an upper sheet conveying assembly 2 installed above the feeding side of the lower sheet conveying assembly 1. The conveying assembly 2 and the lower plate conveying assembly 1 feed the upper and lower plates at the same time, and the synchronous bonding is completed on the discharge side of the lower plate conveying assembly 1; A lower plate trigger sensor 4 is installed on the feed side of the lower plate conveying assembly 1, a lower plate feed sensor 5 is installed on the discharge side of the lower plate conveying assembly 1, an upper plate trigger sensor 3, a lower plate trigger sensor 4 and a lower plate trigger sensor 4 are installed. The plate feed sensor 5 is used to detect the position of the plate during transportation. When the lower plate is fed, the lower plate trigger sensor 4 is triggered, and the upper and lower plates are fed at the same time. When the upper plate is being conveyed, when it triggers the upper plate trigger sensor 3, the conveying is stopped. , when the lower plate feeding sensor 5 is triggered, the upper and lower plates are fed at the same time, so as to realize the simultaneous output of the upper and lower plates;
进一步的,在本发明实施例中,所述上板触发传感器3、下板触发传感器4和下板进料传感器5均用于检测板材运输时位置,其作为现有技术是本领域的公知常识,本领域技术人员能够采用实现上述功能的传感器实现上述技术方案;Further, in the embodiment of the present invention, the upper plate trigger sensor 3, the lower plate trigger sensor 4 and the lower plate feed sensor 5 are all used to detect the position of the plate during transportation, which are common knowledge in the art as the prior art , those skilled in the art can use the sensor that realizes the above function to realize the above technical solution;
进一步的,在本发明实施例中,所述下板输送组件1的出料侧还安装有下板进料压轮6,以保证下板进料时的稳定性。Further, in the embodiment of the present invention, a lower plate feeding pressing wheel 6 is also installed on the discharging side of the lower plate conveying assembly 1 to ensure the stability of the lower plate feeding.
在本发明的一种实施例中,所述上板输送组件2上安装有高度调节机构和宽度调节机构,所述高度调节机构包括固定安装于上板输送组件2上的固定支架7,固定支架7位于上板输送组件2的左右两侧对称设置有两个,两个固定支架7的顶部连接有同一根横梁,且两个固定支架7之间竖直滑动安装有活动门11,所述横梁上安装有带动活动门11上下移动的调节机构,可以理解的是,由调节机构电动活动门11竖直上下移动,实现板体通过活动门11的高度控制,实现板体叠放后的单板输送;所述宽度调节机构包括夹持机构14和带动夹持机构进行宽度调节的驱动机构;所述夹持机构14包括两个定位夹和两块安装于定位夹底部的调节板,所述定位夹包括左右两个对称设置的夹片,两个夹片的底部分别与两块调节板固定连接,两块调节板安装于上板输送组件2上;所述驱动机构连接于调节板上,带动调节板和定位夹在上板输送组件2上左右移动,实现定位夹宽度的调整,以适应不同的宽度的板材,大幅提高板材宽度调节的简便性及可靠性;In an embodiment of the present invention, a height adjustment mechanism and a width adjustment mechanism are installed on the upper plate conveying assembly 2, and the height adjustment mechanism includes a fixing bracket 7 fixedly installed on the upper plate conveying assembly 2. The fixing bracket 7. There are two symmetrically arranged on the left and right sides of the upper plate conveying assembly 2. The tops of the two fixed brackets 7 are connected with the same beam, and a movable door 11 is vertically slidably installed between the two fixed brackets 7. The beams There is an adjustment mechanism that drives the movable door 11 to move up and down. It can be understood that, by the adjustment mechanism, the electric movable door 11 moves vertically up and down to realize the height control of the board body through the movable door 11, and realize the veneer after the board body is stacked. conveying; the width adjustment mechanism includes a clamping mechanism 14 and a drive mechanism that drives the clamping mechanism to adjust the width; the clamping mechanism 14 includes two positioning clips and two adjustment plates installed at the bottom of the positioning clips. The clip includes two symmetrically arranged clips, the bottoms of the two clips are respectively fixedly connected with two adjustment plates, and the two adjustment plates are installed on the upper plate conveying assembly 2; the driving mechanism is connected to the adjustment plate to drive the The adjusting plate and the positioning clip move left and right on the upper plate conveying assembly 2 to realize the adjustment of the width of the positioning clip to adapt to the plates of different widths, and greatly improve the simplicity and reliability of the plate width adjustment;
进一步的,在本发明实施例中,所述调节机构包括转动安装于横梁上的调节螺杆9,调节螺杆9竖直设置,且调节螺杆9下端螺纹连接有调节螺套10,调节螺套10与活动门11固定连接,通过转动调节螺杆9,进而带动调节螺套10和活动门11上下移动;Further, in the embodiment of the present invention, the adjustment mechanism includes an adjustment screw 9 that is rotatably mounted on the beam, the adjustment screw 9 is vertically arranged, and the lower end of the adjustment screw 9 is threadedly connected with an adjustment screw sleeve 10, and the adjustment screw sleeve 10 is connected with the adjustment screw 9. The movable door 11 is fixedly connected, and the adjusting screw sleeve 10 and the movable door 11 are moved up and down by rotating the adjusting screw 9;
再进一步的,在本发明实施例中,所述调节螺杆9的上端固定安装有驱动其转动的第一调节旋钮8。Still further, in the embodiment of the present invention, the upper end of the adjustment screw 9 is fixedly mounted with a first adjustment knob 8 that drives the rotation thereof.
再进一步的,在本发明实施例中,所述驱动机构包括转动安装于上板输送组件2侧边处的连接杆12和滑动安装于上板输送组件2上的拉动杆13,拉动杆13与连接杆12相互垂直,且拉动杆13的一端与一块调节板固定连接,拉动杆13的底部设置有排齿;所述连接杆12的端头处固定安装有驱动齿15,驱动齿15与排齿16传动连接,调节连接杆12转动,驱动齿15与排齿16接触,并带动拉动杆13移动,进而带动调节板和夹片移动,实现板材定位夹宽度的调整;Still further, in the embodiment of the present invention, the driving mechanism includes a connecting rod 12 rotatably installed on the side of the upper plate conveying assembly 2 and a pulling rod 13 slidably installed on the upper plate conveying assembly 2. The pulling rod 13 is connected to the upper plate conveying assembly 2. The connecting rods 12 are perpendicular to each other, and one end of the pulling rod 13 is fixedly connected with an adjusting plate, and the bottom of the pulling rod 13 is provided with a row of teeth; The tooth 16 is connected by transmission, the adjusting connecting rod 12 rotates, the driving tooth 15 contacts with the row tooth 16, and drives the pulling rod 13 to move, and then drives the adjusting plate and the clip to move, so as to realize the adjustment of the width of the plate positioning clip;
需要说明的是,在本发明实施例中,两块调节板的前后两侧均连接安装有拉动杆13,即拉动杆13设置有四根,对应的,连接杆12于上板输送组件2的左右两侧对称设置有两根,驱动齿15设置有四个,可以理解的是,驱动机构设置有四组,从而提高定位宽度调整的稳定性。It should be noted that, in the embodiment of the present invention, the front and rear sides of the two adjustment plates are connected and installed with pulling rods 13, that is, four pulling rods 13 are provided. Correspondingly, the connecting rods 12 are connected to the upper plate conveying assembly 2. There are two symmetrically arranged on the left and right sides, and four driving teeth 15 are arranged. It can be understood that the driving mechanism is arranged with four groups, thereby improving the stability of the positioning width adjustment.
请参阅图6-11,还包括安装于上板输送组件2出料侧的底座17和固定安装于底座17上的机架18;所述底座17底部固定安装有出胶座39,出胶座39中沿板材进料方向依次设置有进胶腔和出胶腔,进胶腔和出胶腔连通,且进胶腔和出胶腔的内部分别转动安装有送胶螺杆37和调整杆38;所述调整杆38上均匀开设有若干第二出胶孔52,所述出胶腔左右两侧壁上均匀开设有若干与第二出胶孔52相对应的第一出胶孔51,由送胶螺杆37将胶液送入进胶腔中,进胶腔内部胶液流入出胶腔时,转动调节调整杆38,改变调整杆38和出胶座39的连通面积,从而灵活调节出胶量;6-11, it also includes a base 17 installed on the discharge side of the upper plate conveying assembly 2 and a frame 18 fixedly installed on the base 17; the bottom of the base 17 is fixedly installed with a glue outlet 39, and the glue outlet 39 is provided with a glue feed cavity and a glue discharge cavity in sequence along the sheet feeding direction, the glue feed cavity and the glue discharge cavity are connected, and the glue feed screw 37 and the adjustment rod 38 are respectively installed in the interior of the glue feed cavity and the glue discharge cavity; A plurality of second glue holes 52 are evenly opened on the adjustment rod 38, and a plurality of first glue holes 51 corresponding to the second glue holes 52 are evenly opened on the left and right side walls of the glue cavity. The glue screw 37 feeds the glue into the glue cavity. When the glue inside the glue feed cavity flows into the glue discharge cavity, the adjusting rod 38 is rotated to change the connection area between the adjustment rod 38 and the glue discharge seat 39, so as to flexibly adjust the glue output. ;
在本发明实施例中,所述底座17的右侧安装有带动调整杆38转动的气缸调节组件,气缸调节组件包括活动安装于底座17上的第一调节缸24和转动安装在底座17上的连接杆23,连接杆23的一端与调整杆38固定连接,连接杆23的另一端通过第一摇臂22与第 一调节缸24的伸缩端活动连接,第一调节缸24的伸缩端长度改变时通过第一摇臂22带动连接杆23转动,进而带动调整杆38转动,对调整杆38进行转动调节;In the embodiment of the present invention, a cylinder adjustment assembly that drives the adjustment rod 38 to rotate is installed on the right side of the base 17 . The connecting rod 23, one end of the connecting rod 23 is fixedly connected with the adjusting rod 38, and the other end of the connecting rod 23 is movably connected with the telescopic end of the first adjusting cylinder 24 through the first rocker arm 22, and the length of the telescopic end of the first adjusting cylinder 24 is changed. When the first rocker arm 22 drives the connecting rod 23 to rotate, and then drives the adjustment rod 38 to rotate, the adjustment rod 38 is rotated and adjusted;
在本发明实施例中,所述底座17的左侧固定安装有储胶箱43,所述送胶螺杆37的进料端伸入储胶箱43的内部,送胶螺杆37转动时将储胶箱43内部胶液送入出胶座39中。In the embodiment of the present invention, a glue storage box 43 is fixedly installed on the left side of the base 17 , the feeding end of the glue feeding screw 37 extends into the interior of the glue storage box 43 , and the glue storage box 43 is rotated when the glue feeding screw 37 rotates. The glue inside the box 43 is fed into the glue outlet 39 .
在本发明又一实施例中,所述底座17位于出胶座39的出胶侧还转动安装有上胶辊49,用于将胶液涂覆于板材底部,上胶辊49的前侧安装有刮胶片47;In yet another embodiment of the present invention, the base 17 is located on the glue-discharging side of the glue-discharging seat 39 and is also rotatably installed with a gluing roller 49 for applying the glue to the bottom of the plate, and the gluing roller 49 is installed on the front side With scraping film 47;
在本发明实施例中,所述底座17位于上胶辊49的上方转动安装有第二压力辊48,底座17位于第二压力辊48的上方设置有压力缸50,压力缸50的伸缩端活动安装有横轴,横轴上均匀安装有若干施压片46,施压片46的下端与第二压力辊48的转轴卡接,压力缸50的伸缩端伸长后通过施压片46对第二压力辊48施压,使第二压力辊48紧密贴合板材,在板材涂胶过程中保持板材的稳定;In the embodiment of the present invention, a second pressure roller 48 is rotatably installed on the base 17 above the glue roller 49 , and a pressure cylinder 50 is installed on the base 17 above the second pressure roller 48 , and the telescopic end of the pressure cylinder 50 is movable A horizontal shaft is installed, and several pressing sheets 46 are evenly installed on the horizontal shaft. The lower end of the pressing sheet 46 is clamped with the rotating shaft of the second pressure roller 48. The second pressure roller 48 applies pressure to make the second pressure roller 48 closely fit the plate, and maintain the stability of the plate during the process of gluing the plate;
再进一步的,在本发明实施例中,所述底座17的侧边处还固定安装有驱动电机40,驱动电机40的输出端连接有齿轮箱,齿轮箱的输出通过皮带传动组件与送胶螺杆37传动连接,带动送胶螺杆37转动,齿轮箱的输出端还传动连接有驱动轴45,驱动轴45上固定安装有主齿轮44,驱动轴45与上胶辊49固定连接;所述第二压力辊48的转轴固定连接有连接轴42,连接轴42上固定安装有副齿轮41,副齿轮41与主齿轮44啮合,由驱动轴45带动连接轴42转动。Still further, in the embodiment of the present invention, a drive motor 40 is also fixedly installed on the side of the base 17, and the output end of the drive motor 40 is connected with a gear box, and the output of the gear box passes through the belt drive assembly and the glue feeding screw. 37 is connected by transmission to drive the glue feeding screw 37 to rotate, and the output end of the gear box is also connected with a drive shaft 45, the main gear 44 is fixedly installed on the drive shaft 45, and the drive shaft 45 is fixedly connected with the glue roller 49; the second A connecting shaft 42 is fixedly connected to the rotating shaft of the pressure roller 48 , and a secondary gear 41 is fixedly mounted on the connecting shaft 42 .
在本发明又一实施例中,所述机架18沿板材运动方向依次安装有第一龙门架20和第二龙门架21,机架18位于第一龙门架20的前侧对称固定安装有两个支架19,两个支架19上均转动安装有第二摇臂25,两个第二摇臂25之间转动安装有第一压力辊26,所述第一龙门架20上安装有第二调节缸36,第二调节缸36的伸缩端与第二摇臂25的悬空端连接,第二调节缸36伸长缩短时带动第二摇臂25沿支架19上下摆动;所述机架18位于第一压力辊26的正下方转动安装有拉动辊29,由第二调节缸36伸缩带动第二摇臂25旋转,使第一压力辊26和拉动辊29对板材形成夹持作用,既能确保板材输送的稳定性外,还能避免板材在清理过程中出现的减速现象;In yet another embodiment of the present invention, the frame 18 is sequentially installed with a first gantry 20 and a second gantry 21 along the moving direction of the plate. A second rocker arm 25 is rotatably installed on the two brackets 19, a first pressure roller 26 is rotatably installed between the two second rocker arms 25, and a second adjustment is installed on the first gantry 20 Cylinder 36, the telescopic end of the second adjusting cylinder 36 is connected with the suspended end of the second rocker arm 25, when the second adjusting cylinder 36 is extended and shortened, the second rocker arm 25 is driven to swing up and down along the bracket 19; A pulling roller 29 is rotatably installed directly under the pressure roller 26, and the second rocker arm 25 is driven to rotate by the second adjusting cylinder 36, so that the first pressure roller 26 and the pulling roller 29 form a clamping effect on the plate, which can not only ensure the plate In addition to the stability of conveying, it can also avoid the deceleration of the board during the cleaning process;
在本发明实施例中,所述机架18的侧边处固定安装有带动拉动辊29转动的旋转电机28。In the embodiment of the present invention, a rotating motor 28 that drives the pulling roller 29 to rotate is fixedly installed at the side of the frame 18 .
在本发明又一实施例中,所述第二龙门架21上滑动安装有滑动架33,滑动架33上转动安装有压板辊31,所述第二龙门架21上还转动安装有调节丝杆,调节丝杆的下端螺纹连接有螺套34,螺套34与滑动架33固定连接,驱动调节丝杆转动,调节丝杆带动螺套34和滑动架33沿第二龙门架21上下滑动,从而带动压板辊31上下滑动;In another embodiment of the present invention, a sliding frame 33 is slidably installed on the second gantry frame 21 , a platen roller 31 is rotatably installed on the sliding frame 33 , and an adjusting screw rod is also rotatably installed on the second gantry frame 21 , the lower end of the adjusting screw is screwed with a screw sleeve 34, the screw sleeve 34 is fixedly connected with the sliding frame 33, drives the adjusting screw to rotate, and the adjusting screw drives the screw sleeve 34 and the sliding frame 33 to slide up and down along the second gantry 21, thereby Drive the platen roller 31 to slide up and down;
进一步的,在本发明实施例中,所述机架18位于压板辊31的下方转动安装有清洁辊32,机架18外侧还固定安装有带动清洁辊32转动的清理电机30,由清理电机30带动清洁辊32转动,对板材底部进行清洁,清洁过程中,压板滚14挤压板材,确保板材在清洁过程中保持稳定;Further, in the embodiment of the present invention, a cleaning roller 32 is rotatably installed on the frame 18 under the platen roller 31 , and a cleaning motor 30 that drives the cleaning roller 32 to rotate is also fixedly installed on the outside of the frame 18 . Drive the cleaning roller 32 to rotate to clean the bottom of the plate. During the cleaning process, the platen roller 14 squeezes the plate to ensure that the plate remains stable during the cleaning process;
需要说明的是,在本发明实施例中,所述调节丝杆的上端固定安装有带动其转动的第二调节旋钮35。It should be noted that, in the embodiment of the present invention, the upper end of the adjusting screw rod is fixedly installed with a second adjusting knob 35 that drives the adjusting screw to rotate.
以上的仅是本发明的优选实施方式,应当指出,对于本领域的技术人员来说,在不脱离本发明构思的前提下,还可以作出若干变形和改进,这些也应该视为本发明的保护范围,这些都不会影响本发明实施的效果和专利的实用性。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, some modifications and improvements can be made without departing from the concept of the present invention, and these should also be regarded as the protection of the present invention. scope, these will not affect the effect of the implementation of the present invention and the practicability of the patent.