WO2022156227A1 - 一种气相法制备微细粉的耐高温液体回流与出气结构 - Google Patents
一种气相法制备微细粉的耐高温液体回流与出气结构 Download PDFInfo
- Publication number
- WO2022156227A1 WO2022156227A1 PCT/CN2021/116952 CN2021116952W WO2022156227A1 WO 2022156227 A1 WO2022156227 A1 WO 2022156227A1 CN 2021116952 W CN2021116952 W CN 2021116952W WO 2022156227 A1 WO2022156227 A1 WO 2022156227A1
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- WIPO (PCT)
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- pipeline
- gas outlet
- high temperature
- fine powder
- phase method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D5/00—Condensation of vapours; Recovering volatile solvents by condensation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/12—Making metallic powder or suspensions thereof using physical processes starting from gaseous material
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B19/00—Obtaining zinc or zinc oxide
- C22B19/04—Obtaining zinc by distilling
- C22B19/16—Distilling vessels
Definitions
- the invention belongs to the technical field of fine powder preparation, in particular to a high temperature-resistant liquid reflux and gas outlet structure for the preparation of fine powder by a gas phase method.
- the process of preparing fine powder particles by evaporation condensation gas phase method is a process in which the material to be prepared is first heated and gasified at high temperature, and then solidified and formed from gaseous state to liquid state. Because the fine powder particles to be prepared are microscopic materials, mostly nano-, sub-micron or micron-scale powders, the formed particles are small in size, very fast in formation, and very high in temperature. Although the technical principle of steam discharge is simple, it is Practical application is very difficult. After the vapor is discharged from the inner cavity of the crucible, it is very easy to condense into liquid or solid in case of condensation. The liquid is easy to flow out of the crucible, resulting in material loss. The appearance of solid can easily cause the outlet to block and affect the continuous production.
- the purpose of the present invention is to provide a high temperature resistant liquid reflux and gas outlet structure for the preparation of fine powder by gas phase method, so as to solve the problem that after the steam is discharged from the inner cavity of the crucible, it is very easy to condense into liquid or solid in case of condensation, and the liquid is easy to flow out of the crucible. In addition, it leads to material loss, and the appearance of solids can easily cause outlet blockage and affect the continuation of continuous production.
- a high temperature-resistant liquid return and gas outlet structure for preparing fine powder by a gas phase method comprising a pipeline for liquid return and gas outlet shared, and a thermal insulation structure and a casing are arranged on the outside of the pipeline in sequence;
- the lower end of the pipe extends out of the casing and is inserted into the evaporator to be connected with the crucible evaporation gas outlet;
- the lower end of the casing is provided with a lower connecting portion for connecting with the evaporator casing, and the upper end of the casing is provided with an upper connecting portion for connecting with a subsequent device.
- the material of the pipe is a material that is difficult to produce a physical or chemical reaction with the prepared powder material under high temperature conditions.
- the temperature inside the pipeline is above the melting point temperature of the prepared powder material, or between the boiling point and the melting point temperature of the prepared powder material.
- the shape and size of the cross section of the vaporized gas outlet of the crucible in the evaporator, the pipeline and the connection port of the subsequent device are the same in shape and size, or the shape and size of the cross section are different.
- the inner shape and inner diameter of the inner cavity at the connection between the evaporator and the pipeline, the inner shape and inner diameter of the inner cavity of the outer shell, and the inner shape and inner diameter of the inner cavity at the connection between the subsequent device and the outer shell are the same or similar.
- the inner shape is not the same as the inner diameter;
- connection should be a stepped connection, a gentle deformation connection, or the outer shell should be designed as a transition deformation body of the inner shape and inner diameter of the front and rear shell structures.
- the casing is connected in multiple sections or shared with casings of adjacent functional structures.
- the outer shell is of a jacket structure, and a cooling liquid inlet and a cooling liquid outlet communicated with the jacket structure are provided on the outer shell.
- a fixed structure is provided on the outside of the pipeline.
- a heating device is provided outside the pipeline.
- the pipeline is a multi-segment splicing structure, and two adjacent segments are connected by a sub-mother snap; or, the pipeline is a functional segment in an integrated structure of front and rear equipment.
- the connection port of the internal circulation pipeline through the design of the connection port of the internal circulation pipeline, the design of heat preservation and the control of temperature, the high-temperature steam and the particles that may have been liquefied or solidified can smoothly pass through the liquid backflow and the shared gas outlet with the carrier gas, and can be connected with the internal pipelines of other equipment.
- the connection is fed into the next structure.
- the solid state of the required preparation material appearing in this pipeline is smoothly melted into a liquid state, or the liquid state produced by the convergence can be returned to the crucible in the high-temperature evaporator through this pipeline.
- FIG. 1 is a schematic structural diagram of the high temperature resistant liquid reflux and gas outlet structure of the present invention.
- the terms “installed”, “connected” and “connected” should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; may be mechanical connection or electrical connection; may be direct connection, indirect connection through an intermediate medium, or internal communication between two elements.
- installed may be a fixed connection or a detachable connection Connection, or integral connection; may be mechanical connection or electrical connection; may be direct connection, indirect connection through an intermediate medium, or internal communication between two elements.
- the high temperature steam is formed in the crucible inside the high temperature evaporator.
- the carrier gas passes through the crucible vapor outlet and the connection port of the high temperature liquid return and gas outlet structure, it enters the high temperature resistant liquid return and gas outlet shared pipeline, and the high temperature energy carried by the high temperature carrier gas will cause the high temperature liquid return to the internal pipeline of the gas outlet structure.
- the lumen is maintained above the melting point temperature of the desired preparation material.
- the powder material vapor carried along with the high-temperature carrier gas is in the liquid return and gas outlet pipeline. Part of the vapor condenses into a liquid state due to the decrease in temperature.
- the gaseous or liquid particles collide with the inner wall of the internal pipeline and adhere to the high temperature.
- the powder material in the internal pipeline flows back into the crucible in the liquid phase through the internal pipeline, or the solid phase of the external powder material in the internal pipeline can be quickly melted into a liquid phase and then flow back into the crucible along the pipeline. Maintenance can prevent the occurrence of solids that make powder materials and block the pipeline.
- this production process is a cyclic production process.
- the high temperature air flow in the crucible continuously carries heat into the structure, and at the same time, a high temperature-resistant thermal insulation material is provided outside the structure.
- a heating structure eg, medium frequency heating or resistance wire heating, etc.
- reinforcement structures can also be provided on other sides to prevent the internal pipes from being deformed or damaged.
- the high-temperature steam and the particles that may have liquefied or solidified can be smoothly transported to the next structure through the liquid return and gas outlet shared pipelines and the internal pipeline connections of other equipment along with the carrier gas.
- the solid state of the required preparation material appearing in this pipeline is smoothly melted into a liquid state, or the liquid state generated by the convergence can be returned to the crucible in the high-temperature evaporator through this pipeline.
- the present application provides a high-temperature-resistant liquid reflux and gas outlet structure for preparing fine powder by gas phase method, including a pipeline 9 for liquid reflux and gas outlet, and a thermal insulation structure 4 and a casing 5 are arranged on the outside of the pipeline 9 in turn. .
- the lower end of the pipe 9 protrudes out of the casing 5 and is inserted into the evaporator to be connected to the crucible evaporation gas outlet.
- the lower end of the casing 5 is provided with a lower connecting portion 3 for connecting with the evaporator casing 2
- the upper end of the casing 5 is provided with an upper connecting portion 6 for connecting with the subsequent device, and the upper end of the pipe 9 is also connected to the subsequent device. device connection.
- the material of the pipeline 9 is a material that is not easy to produce physical or chemical reaction with the prepared powder material under high temperature conditions, so as to ensure that its structure can be used for powder preparation cycle production for a long time and does not affect the powder to be prepared. .
- the inside of the pipeline 9 is used by liquid return and gas outlet, and the temperature inside the pipeline 9 is above the melting point temperature of the prepared powder material, or between the boiling point and the melting point temperature of the prepared powder material.
- the structure realizes the functions of liquid backflow and gas outlet, there is a phenomenon that a part of the powder particles collides and grows in the gas phase or liquid phase.
- the thermal insulation structure 4 is made of thermal insulation and high temperature resistant materials.
- the thermal insulation structure 4 is used for thermal insulation of its internal structure, and the internal temperature is controlled to be above the melting point temperature of the powder material to be prepared, so that the powder material appearing in the pipeline 9 flows back into the crucible in a liquid phase, or is allowed to flow back into the crucible.
- the solid phase of the powder material in the pipeline 9 can be rapidly melted into a liquid phase and then flow back into the crucible, and the maintenance of high temperature can prevent the phenomenon that the pipeline 9 is blocked by the solid for preparing the powder material.
- the casing 5 is a jacket structure, and a cooling liquid inlet and a cooling liquid outlet communicated with the jacket structure are arranged on the casing 5 . Circulating coolant is introduced into the jacket structure to protect the equipment from cooling.
- the housing 5 can be multi-segmented or shared with housings of adjacent functional structures.
- the shape and size of the cross section of the evaporation gas outlet of the crucible 1 in the evaporator, the pipeline 9 and the connection port of the subsequent device are the same, or the shapes and sizes of the cross sections are different. Specifically, it can be selected according to the needs of equipment and use, and the change of the size or ratio or the choice of shape is not considered as other solutions to realize the function of this structure.
- the inside of the shared pipeline for the outlet and the return can be designed with variable diameter deformation.
- the inner shape and inner diameter of the inner cavity at the connection between the evaporator and the pipe 9, the inner shape and inner diameter of the inner cavity of the outer shell 5, and the inner shape and inner diameter of the inner cavity at the connection between the subsequent device and the outer shell are the same or similar, or, The inner shape is not the same as the inner diameter.
- connection is a stepped connection, a gentle deformation connection, or the outer shell 5 is designed as a transition deformation body of the inner shape and inner diameter of the front and rear shell structures.
- the choice of shape, size and proportion can be designed according to the needs of use, not as other solutions for the use of this high temperature resistant liquid return and gas outlet structure function.
- the casing can be connected in multiple sections or shared with the casings of adjacent functional structures. The size, shape and front and rear connection methods of the casing are not intended to limit or change the backflow and air outlet structures.
- the lower end of the pipe needs to be extended into the structure of the steam outlet of the crucible or its edge to ensure that the reflux liquid can flow into the crucible instead of leaking out of the crucible.
- a fixing structure 8 can be provided on the outer side of the pipeline 9 to prevent the pipeline 9 from being deformed, damaged or collapsed under high temperature.
- the fixing structure 8 can be made of the same material as the pipe 9, or can be made of other high temperature resistant materials.
- a heating device 7 may be provided on the outside of the duct 9 .
- the pipeline 9 is a multi-segment splicing structure, and two adjacent segments are connected by a sub-mother buckle; or, the pipeline 9 is a functional segment in an integrated structure of front and rear equipment.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
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- Filling Or Discharging Of Gas Storage Vessels (AREA)
Abstract
Description
Claims (10)
- 一种气相法制备微细粉的耐高温液体回流与出气结构,其特征在于,包括供液体回流与出气共用的管道,在管道的外侧依次设置有保温结构及外壳;所述管道的下端伸出所述外壳并插入蒸发器内部与坩埚蒸发气出口连接;在所述外壳的下端设置有用于与蒸发器外壳连接的下连接部,外壳的上端设置有用于与后序装置连接的上连接部。
- 根据权利要求1所述的气相法制备微细粉的耐高温液体回流与出气结构,其特征在于,所述管道的材质为与制备的粉体材料在高温条件下不易产生物理或化学反应的材料。
- 根据权利要求1或2所述的气相法制备微细粉的耐高温液体回流与出气结构,其特征在于,管道内部的温度在所制备的粉体材料的熔点温度以上,或处于制备的粉体材料的沸点与熔点温度之间。
- 根据权利要求1至3中任一项所述的气相法制备微细粉的耐高温液体回流与出气结构,其特征在于,蒸发器内坩埚蒸发气出口、所述管道及所述后序装置的连接口三者的横截面的形状和尺寸相同,或者,横截面的形状和尺寸不相同。
- 根据权利要求1至4中任一项所述的气相法制备微细粉的耐高温液体回流与出气结构,其特征在于,蒸发器与外壳连接处的内腔的内形与内径、外壳的内腔的内形与内径及后序装置与外壳连接处的内腔的内形与内径三者相同或相似,或者,内形与内径不相同;若内形与内径不相同,连接处为台阶形连接、平缓变形连接,或将外壳设计为前后端壳体结构的内形与内径的中转变形体。
- 根据权利要求1至5中任一项所述的气相法制备微细粉的耐高温液体回流与出气结构,其特征在于,所述外壳为多段连接或是与相邻功能结构的外壳共用。
- 根据权利要求1至6中任一项所述的气相法制备微细粉的耐高温液体回流与出气结构,其特征在于,所述外壳为夹套结构,并在外壳上设置有与夹套结构连通的冷却液进口和冷却液出口。
- 根据权利要求1至7中任一项所述的气相法制备微细粉的耐高温液体 回流与出气结构,其特征在于,在管道外侧设置有固定结构。
- 根据权利要求1至8中任一项所述的气相法制备微细粉的耐高温液体回流与出气结构,其特征在于,在管道外侧设置有加热设备。
- 根据权利要求1至9中任一项所述的气相法制备微细粉的耐高温液体回流与出气结构,其特征在于,所述管道为多节拼接结构,相邻两节之间通过子母卡扣连接;或者,所述管道为前后端设备一体式结构中的功能段。
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JP2023516463A JP2023540814A (ja) | 2021-01-25 | 2021-09-07 | 気相法による微粉末の調製に用いる耐高温の液体還流と排気構造 |
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CN202110099337.2 | 2021-01-25 | ||
CN202120201012.6U CN214436543U (zh) | 2021-01-25 | 2021-01-25 | 一种气相法制备微细粉的耐高温液体回流与出气结构 |
CN202120201012.6 | 2021-01-25 | ||
CN202110099337.2A CN112774228A (zh) | 2021-01-25 | 2021-01-25 | 一种气相法制备微细粉的耐高温液体回流与出气结构 |
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CN104722764A (zh) * | 2015-03-11 | 2015-06-24 | 江永斌 | 循环冷却的金属粉体蒸发制取装置 |
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CN104923800B (zh) * | 2015-06-01 | 2018-11-09 | 长沙市宇顺显示技术有限公司 | 一种用于蒸发冷凝法制备金属纳米粉体的坩埚 |
CN105598460B (zh) * | 2016-03-21 | 2018-03-06 | 台州市金博超导纳米材料科技有限公司 | 用于制造微纳米级金属粉末的高温蒸发器 |
CN106623957B (zh) * | 2016-11-30 | 2020-01-21 | 江永斌 | 连续量产超细纳米级金属粒子的纳米粒子生长器 |
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- 2021-09-07 WO PCT/CN2021/116952 patent/WO2022156227A1/zh active Application Filing
- 2021-09-07 JP JP2023516463A patent/JP2023540814A/ja active Pending
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN203469962U (zh) * | 2013-09-12 | 2014-03-12 | 江苏博迁新材料有限公司 | 内回流式除垃圾系统 |
CN103862057A (zh) * | 2014-02-27 | 2014-06-18 | 赵志强 | 蒸馏法生产纳米级高纯锌粉装置 |
CN104722764A (zh) * | 2015-03-11 | 2015-06-24 | 江永斌 | 循环冷却的金属粉体蒸发制取装置 |
CN110277180A (zh) * | 2019-07-19 | 2019-09-24 | 西安交通大学 | 一种用于液态金属钠回路中的钠蒸汽捕捉及回流装置 |
CN112774228A (zh) * | 2021-01-25 | 2021-05-11 | 钟笔 | 一种气相法制备微细粉的耐高温液体回流与出气结构 |
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JP2023540814A (ja) | 2023-09-26 |
TW202229586A (zh) | 2022-08-01 |
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