WO2022130801A1 - Multicore parallel cable and method for manufacturing same - Google Patents
Multicore parallel cable and method for manufacturing same Download PDFInfo
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- WO2022130801A1 WO2022130801A1 PCT/JP2021/039938 JP2021039938W WO2022130801A1 WO 2022130801 A1 WO2022130801 A1 WO 2022130801A1 JP 2021039938 W JP2021039938 W JP 2021039938W WO 2022130801 A1 WO2022130801 A1 WO 2022130801A1
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- conductor
- parallel cable
- film
- recess
- coaxial
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B11/00—Communication cables or conductors
- H01B11/18—Coaxial cables; Analogous cables having more than one inner conductor within a common outer conductor
- H01B11/1808—Construction of the conductors
- H01B11/1826—Co-axial cables with at least one longitudinal lapped tape-conductor
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B11/00—Communication cables or conductors
- H01B11/18—Coaxial cables; Analogous cables having more than one inner conductor within a common outer conductor
- H01B11/20—Cables having a multiplicity of coaxial lines
- H01B11/203—Cables having a multiplicity of coaxial lines forming a flat arrangement
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/016—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing co-axial cables
Definitions
- the present invention relates to a multi-core parallel cable having a small transmission loss and a method for manufacturing the same.
- a coaxial cable having an external conductor As a coaxial cable with excellent shield characteristics, a coaxial cable having an external conductor is known. As shown in FIG. 7, excellent shielding characteristics are similarly required for a two-core parallel cable in which two coaxial wires 3 in which the outer periphery of the central conductor 1 is covered with an insulator 2 are arranged in parallel. For example, Patent Document 1 , 2 is proposed.
- the 2-core parallel cable 10 shown in FIG. 7 of the present application exemplifies a hollow structure as the insulator 2.
- Patent Document 1 two cores in which the outer periphery of the inner conductor is covered with an insulator are arranged in parallel, and a metal vapor deposition layer is formed on one or both sides of a plastic tape on the outer periphery of these two cores.
- the composite tape of No. 1 is vertically attached so that the metal vapor deposition layer is on the outside, a horizontal winding shield is applied to the outer periphery of the first composite tape, and metal vapor deposition is performed on one or both sides of the plastic tape on the outer periphery of the horizontal winding shield.
- a two-core parallel cable is proposed in which a second composite tape on which a layer is formed is wound so that the metal vapor deposition layer is on the inside, and the outer circumference of the second composite tape is covered with a jacket.
- an insulating coating layer having a gap portion (fan surface shape) continuous in the longitudinal direction is provided on the outer periphery of the central conductor to form a signal line, which is arranged in parallel with two cores, and further, a central valley of both signal lines.
- a high-speed differential transmission cable has been proposed in which a drain wire is arranged in a portion, an outer conductor is formed by winding a metal laminated tape while maintaining a 3-core flat structure, and a jacket is coated on the outer conductor.
- the present invention has been made to solve the above problems, and an object of the present invention is to provide a multi-core parallel cable having a small transmission loss and a method for manufacturing the same.
- the multi-core parallel cable according to the present invention is a multi-core parallel cable in which a plurality of coaxial wires are arranged side by side in one direction, and a film-shaped outer conductor is provided on the outer periphery of the plurality of coaxial wires.
- the film-shaped outer conductor is characterized in that, at least a part thereof has a recess along the outer periphery of the coaxial line between the coaxial lines arranged side by side.
- the film-shaped outer conductor since the film-shaped outer conductor has a recess at least a part thereof along the outer periphery of the coaxial line between the coaxial lines arranged side by side, the volume of the outer conductor located on the outer periphery of the coaxial line is increased.
- the conductor resistance of the outer conductor becomes smaller and the resistance value of the outer conductor becomes smaller. As a result, the shielding characteristics of the individual coaxial lines can be enhanced and the transmission loss can be reduced.
- the L / D is in the range of 0.01 to 0.45.
- the transmission loss can be reduced by arranging the film-shaped outer conductor along the outer circumference of the coaxial line. It is preferably 0.05 to 0.40.
- the film-shaped outer conductor is vertically wound around the plurality of coaxial wires, and the recess is formed in a portion where the film-shaped outer conductor overlaps. ..
- the recess is formed in the overlapping portion of the film-shaped outer conductor, the conductor volume of the film-shaped outer conductor along the outer circumference of the coaxial line is increased, the shielding characteristic is further improved, and the transmission loss is reduced. can do.
- the recesses are formed in two places in the direction orthogonal to the one direction between the adjacent coaxial lines. According to the present invention, since the recesses are formed in two places in the direction perpendicular to one direction (in each of the vertical directions), more film-like outer conductors can be placed along the outer periphery of the coaxial wire, and the shielding characteristics can be improved. It can be further increased and the transmission loss can be reduced.
- the multi-core parallel cable according to the present invention further has a cover conductor that covers the film-shaped outer conductor.
- a cover conductor that covers the film-shaped outer conductor since the cover conductor that covers the outer periphery of the film-shaped outer conductor is further provided, it is possible to suppress the vertically attached film-shaped outer conductor from loosening, and it is possible to stabilize the transmission characteristics.
- the coaxial line is composed of a central conductor and an insulator provided on the outer periphery of the central conductor.
- the insulator preferably has a hollow structure, and the outer diameter can be made smaller.
- the method for manufacturing a multi-core parallel cable according to the present invention is a method for manufacturing a multi-core parallel cable in which a plurality of coaxial wires are arranged side by side in one direction, and the plurality of coaxial lines are arranged side by side in one direction.
- the recesses In the method for manufacturing a multi-core parallel cable according to the present invention, it is preferable to form the recesses at two locations in the direction orthogonal to the one direction in the step of forming the recesses. According to the present invention, the transmission loss can be further reduced by forming the particles at two locations in a direction orthogonal to one direction (vertical direction).
- the film-shaped outer conductor located between the coaxial lines is pushed in with a jig to form the recess.
- a multi-core parallel cable having a small transmission loss and a method for manufacturing the same.
- it can be preferably used as a differential cable used for automobiles and the like using 5G (5th generation mobile communication system).
- the multi-core parallel cable 10 As shown in FIGS. 1 and 2, the multi-core parallel cable 10 according to the present invention has a plurality of coaxial wires 3 arranged side by side in one direction, and is in the form of a film on the outer periphery of the plurality of coaxial wires 3.
- the outer conductor 4 is provided, and the film-shaped outer conductor 4 has a recess 7 between the coaxial lines 3 and 3 arranged side by side, at least a part of which is along the outer periphery of the coaxial line 3.
- the film-shaped outer conductor 4 constituting the multi-core parallel cable 10 has a recess 7 along the outer periphery of the coaxial line 3 at least a part thereof between the coaxial lines 3 and 3 arranged side by side, the coaxial line 3 has a recess 7.
- the volume of the outer conductor 4 located on the outer periphery increases, the conductor resistance of the outer conductor 4 decreases, and the resistance value of the outer conductor decreases.
- the shielding characteristics of the individual coaxial wires 3 are enhanced, and the transmission loss can be reduced.
- the coaxial line 3 is indispensable for constituting the multi-core parallel cable 10, and is composed of a central conductor 1 and an insulator 2 provided on the outer periphery of the central conductor 1.
- two or more coaxial wires 3 are arranged side by side next to each other in one direction.
- Parallel installation means that they are provided side by side, and normally, the adjacent coaxial lines 3 and 3 are in contact with each other, but they do not necessarily have to be in contact with each other.
- the “plurality” means two or more, and the upper limit is not particularly limited, but the upper limit may be, for example, about six. When used as a differential cable, it is composed of an even number of coaxial wires 3.
- the central conductor 1 is composed of one strand extending in the longitudinal direction of the coaxial wire 3, or is configured by twisting a plurality of strands.
- the type of the strand is not particularly limited as long as it is made of a good conductive metal, but is a good conductive metal conductor such as a copper wire, a copper alloy wire, an aluminum wire, an aluminum alloy wire, or a copper-aluminum composite wire, or Those having a plating layer on their surfaces can be preferably mentioned. Copper wire and copper alloy wire are particularly preferable.
- the plating layer a solder plating layer, a tin plating layer, a gold plating layer, a silver plating layer, a nickel plating layer and the like are preferable.
- the cross-sectional shape of the wire is not particularly limited, but the cross-sectional shape is preferably circular, but it may be substantially circular or square.
- the cross-sectional shape of the central conductor 1 is also not particularly limited. It may be circular (including an ellipse) or rectangular, but it is preferably circular.
- the outer diameter of the central conductor 1 is preferably as large as possible so that the electrical resistance (AC resistance, conductor resistance) becomes small, but in order to reduce the outer diameter of the coaxial line 3, for example, 0.09 to The range of about 1 mm can be mentioned.
- an insulating film (not shown) may be provided on the surface of the center conductor 1.
- the type and thickness of the insulating film are not particularly limited, but for example, those that decompose well at the time of soldering are preferable, and thermosetting polyurethane films and the like can be preferably mentioned.
- the insulator 2 is an insulating layer having a low dielectric constant provided continuously in the longitudinal direction on the outer periphery of the central conductor 1.
- the material of the insulator 2 is not particularly limited and is arbitrarily selected according to the required impedance characteristics.
- PFA ⁇ 2.1
- ETFE ⁇ 2.5
- F ⁇ P ⁇ 2.1
- the material of the insulator 2 may contain a colorant.
- the thickness of the insulator 2 is not particularly limited and is arbitrarily selected according to the required impedance characteristics, but is preferably in the range of, for example, about 0.15 to 1.5 mm.
- the method for forming the insulator 2 is not particularly limited, but any of the solid structure, the hollow structure, and the foamed structure can be easily formed by extrusion.
- the hollow structure using a low dielectric constant material can reduce the thickness of the insulator 2 without deteriorating the transmission characteristics, so that the outer diameter of the coaxial wire 3 can be reduced, and as a result, the multi-core parallel cable.
- the volume of the 10 can be reduced, and the thickness of the multi-core parallel cable 10 can be reduced.
- FIG. 5 is an example of an insulator 2 having a hollow structure.
- This hollow structure has a gap portion 2A inside the structure, and the gap portion 2A can be, for example, a cross-sectional form in which the gap portion 2A is surrounded by the inner annular portion 2B, the outer annular portion 2C, and the connecting portion 2D.
- the gap portion 2A is continuously provided in the insulator 2, but the form thereof may be round or rectangular and is not particularly limited. Since the insulator 2 having such a hollow structure is excellent in lateral pressure strength, it is not easily crushed in the process of forming the recess 7 described later, and the high frequency characteristics can be stabilized.
- the insulator 2 having a hollow structure can be formed by extruding resin on the outer periphery of the central conductor 1 traveling on the extrusion die.
- the thickness of each of the inner annular portion 2B, the outer annular portion 2C, and the connecting portion 2D is not particularly limited, but is, for example, in the range of about 0.01 to 0.05 mm, and is outside the formed hollow structure insulator 2.
- the diameter can be, for example, in the range of about 0.4 to 1.0 mm.
- the film-shaped outer conductor 4 (hereinafter referred to as “outer conductor 4”) is provided on the outer periphery of the plurality of coaxial wires 3 so as to cover the plurality of coaxial wires 3. ..
- the outer conductor 4 has a recess 7 having a recess provided between the coaxial wires 3 and 3 arranged side by side so that at least a part thereof is provided along the outer periphery of the coaxial wire 3. Due to the presence of the recess 7, the outer conductor 4 runs along the outer periphery of the coaxial line 3 for a long time.
- the volume of the outer conductor 4 located on the outer periphery of the coaxial line 3 increases as compared with the case without the recess 7, and the outer conductor The conductor resistance of 4 becomes smaller and the resistance value of the outer conductor becomes smaller. As a result, the shield characteristics of the individual coaxial wires 3 are enhanced, and the transmission loss can be reduced.
- the outer conductor 4 is not particularly limited as long as it is in the form of a film that can be vertically attached so as to cover a plurality of coaxial wires 3, but a metal resin tape (in some cases, reference numeral 4 may be used in combination) can be preferably mentioned.
- the metal resin tape 4 is a resin base material on which a metal layer is provided via an adhesive layer as needed.
- the resin base material is not particularly limited, but a polyester film such as polyethylene terephthalate or polyethylene naphthalate can be preferably used.
- the thickness of the resin base material is arbitrarily selected from those in the range of, for example, about 2 to 20 ⁇ m.
- the adhesive layer arbitrarily provided is not particularly limited, but is preferably an adhesive layer capable of heat bonding.
- urethane-based adhesives, epoxy-based adhesives, acrylic-based adhesives and the like can be mentioned.
- the metal layer a copper layer, an aluminum layer and the like can be preferably mentioned.
- the metal layer may be a metal layer formed on a resin base material by vapor deposition or plating, or a metal foil bonded via an adhesive layer (for example, a polyester-based thermoplastic adhesive resin) provided as needed.
- an adhesive layer for example, a polyester-based thermoplastic adhesive resin
- the thickness of the metal layer is not particularly limited and varies depending on the forming means, but the one formed by vapor deposition or plating can be arbitrarily selected from the range of about 2 to 8 ⁇ m, and the metal foil is laminated. Can be arbitrarily selected from the range of about 6 to 16 ⁇ m. Even in such a thin metal layer, the outer conductor 4 is stably held by the cover conductor 5 provided on the thin metal layer so as to cover the coaxial wire 3.
- the outer conductor 4 is vertically wound around a plurality of coaxial wires 3. As shown in FIG. 3, “vertical attachment” is to wind the outer conductor 4 so as to wrap it along the longitudinal direction of the plurality of coaxial wires 3.
- the resin base material side is the coaxial wire 3 side and the metal layer side is the cover conductor side.
- the overlapping portion 8 is a space portion 9 in the vertical direction (between the coaxial lines and the outside before providing the recess). It is desirable that the space is arranged so as to cover the space portion 9 with a length that crosses the space (space surrounded by the conductor 4), and a recess 7 is formed thereafter.
- the "vertical” and “vertical direction” are the upper and lower sides of the drawing when viewed in a plan view, or the directions thereof.
- the recesses 7 are formed at one or two places in the direction orthogonal to the above-mentioned one direction, but it is preferably at two places. As shown in FIG. 2B, one place is a form in which recesses 7 are provided on one of the upper and lower sides, and two places are as shown in FIG. 2A. , It is a form in which recesses 7 are provided on both the upper and lower sides. In particular, since it is formed at two locations, the outer conductor 4 can be made longer and more along the outer circumference of the coaxial line 3, the shield characteristics can be further improved, and the transmission loss can be reduced.
- the L / D is preferably in the range of 0.01 to 0.45. By keeping it within this range, the film-shaped outer conductor 4 can be made longer along the outer circumference of the coaxial line 3 to reduce the transmission loss.
- the more preferable L / D is 0.05 to 0.40. In particular, when the L / D exceeds 0.45, the return loss due to reflection becomes large, so that the effect of improving the transmission loss is limited. When the L / D is 0.40 or less, the influence of the return loss due to the reflection is small, so that the transmission loss can be effectively suppressed. As shown in FIG.
- the recess amount L is a straight line connecting the uppermost two points P1 and P2 of each of the outer conductors 4 in contact with the coaxial lines 3 and 3, and the bottom point P3 which is the lowermost point of the concave portion 7. The shortest distance.
- FIG. 6 is a photograph of an example in which the outer conductor 4 is covered with the cover conductor 5 having a braided shield structure.
- FIG. 6A shows a form in which the outer conductor 4 is exposed by partially cutting the cover conductor 5 made of the braided shield, and in the linear form extending laterally through the center of the outer conductor 4, the outer conductor 4 is exposed.
- FIG. 6B which is a recessed recess 7, shows a form in which the outer conductor 4 is covered with a cover conductor 5 made of a braided shield.
- the cover conductor 5 covers the vertically attached outer conductor 4 to prevent slackening and misalignment, it contributes to maintaining stable transmission characteristics.
- the horizontally wound metal thin wire may be a single layer or laminated, and is not particularly limited, but a single layer is preferable.
- the thin metal wire constituting the cover conductor 5 is not particularly limited as long as it is a fine metal wire having good conductivity.
- various fine metal wires typified by tin-plated copper wire and the like can be preferably used.
- the outer diameter of the thin metal wire may be, for example, one in the range of about 0.04 to 0.1 mm.
- the number of thin metal wires is also arbitrarily selected depending on whether the structure is a braided structure or a horizontal winding shield structure, the size of the object to be covered, and the like.
- the outer conductor 4 along the outer circumference of the coaxial wire 3 is less likely to shift due to the cover conductor 5, the distance between the outer conductor 4 and the center conductor 1 is less likely to change even if the outer conductor 4 is bent or unbent. As a result, phase fluctuation is less likely to occur, and deterioration of signal transmission characteristics (attenuation amount, skew) can be suppressed.
- signal transmission characteristics attenuation amount, skew
- the outer cover 6 is provided on the outer periphery of the cover conductor 5, and the material thereof is not particularly limited as long as it has an insulating property.
- a resin tape provided with an adhesive layer on one side may be spirally wound, but preferably, the resin is extruded and provided.
- various resins applied to a general coaxial cable can be used as the outer body, and for example, a fluorine-based resin such as PFA, ETFE, FEP or the like can be used. It may be a resin, a vinyl chloride resin, a polyolefin resin such as polyethylene, or a polyester resin such as polyethylene terephthalate.
- the thickness of the outer cover 6 can be, for example, in the range of about 0.1 to 1 mm.
- the cover conductor 5 When a resin tape is used, it is possible to prevent the cover conductor 5 (particularly in the case of a horizontal winding shield structure) from being displaced by fusing it with the cover conductor 5.
- the resin tape When a resin tape with a fusion layer is used, the resin tape is wound horizontally with the fusion layer side facing the cover conductor 5.
- the material of the resin tape include polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polyamide (PA), polyimide (PI), polyphenylene sulfide (PPS), and ethylene-ethylene tetrafluoride copolymer (ETFE).
- the thickness of the resin tape is not particularly limited as long as it is thick enough to secure the required dielectric strength, but can be about 0.004 to 0.01 mm.
- the fused layer is provided on one side of the resin tape, and examples of the material thereof include thermosetting resins such as polyurethane resin, polyester resin, and polyesterimide resin. The thickness of the fused layer is also not particularly limited, but can be about 0.001 mm.
- the method for manufacturing a multi-core parallel cable 10 is a method for manufacturing a multi-core parallel cable in which a plurality of coaxial wires 3 are arranged side by side in one direction, and the plurality of coaxial lines 3 are arranged side by side in one direction.
- the recess 7 it is preferable to form the recess 7 at two locations in the direction orthogonal to the one direction.
- the two locations are two locations in the vertical direction as shown in FIG. 2A, and the transmission loss can be further reduced.
- the film-shaped outer conductor 4 is covered after arranging the two coaxial lines 3, as shown in FIG. 3, there is a space 9 between the coaxial lines and the outer conductor 4.
- the film-shaped outer conductor 4 is pushed by the recess-forming members 20 and 20 shown in FIG. Can be formed.
- the recess forming member 20 is not particularly limited, but it is convenient to use the pulley as shown in FIG. 4 as the recess forming member 20, and by passing the multi-core parallel cable 10 between the two pulleys, the recess 7 is formed. Can be easily provided at two locations in the vertical direction.
- the multi-core parallel cable 10 thus obtained has a small transmission loss, it can be preferably used as a differential cable used for automobiles and the like using 5G (5th generation mobile communication system).
- Example 1 As the coaxial wire 3, a silver-plated annealed copper wire (AWG24) having an outer diameter of 0.501 mm was used as the central conductor 1.
- AMG24 silver-plated annealed copper wire
- a PFA resin manufactured by DuPont
- the gap portion 2A is connected to the inner annular portion 2B and the outer annular portion 2C.
- a hollow structure having a cross-sectional shape surrounded by the portion 2D was formed.
- the thickness of the inner annular portion 2B is 0.128 mm
- the thickness of the outer annular portion 2C is 0.154 mm
- the thickness of the connecting portion 2D is 0.161 mm
- the outer diameter D of) was 1.36 mm
- the void ratio of the void portion 2A was 30% with respect to the area of the entire insulator (entire hollow structure).
- the dielectric constant ⁇ was about 1.6. In this way, the coaxial line 3 was manufactured.
- the two coaxial wires 3 produced were arranged so as to be in close contact with each other, and the film-shaped outer conductor 4 was provided so as to vertically attach and wrap the two coaxial wires 3.
- the outer conductor 4 used a copper foil having a thickness of 0.008 mm was provided on one surface of a PET resin base material having a thickness of 0.004 mm via an adhesive layer, and the width was 2.5 mm and the total thickness was 0.
- a 0.02 mm metal resin tape 4 was used.
- the metal resin tape 4 was vertically attached so that the copper foil side was on the coaxial line side and the overlapping portion 8 was formed by a width of 1.4 mm as shown in FIG.
- the overlapping portion 8 has a length that crosses the space portion 9 in the vertical direction when FIG.
- FIG. 3 is viewed in a plan view, is arranged so as to cover the space portion 9, and then the recess forming member 20 (pulley) shown in FIG. was used on only one side, and a recess 7 having a recess amount L of 0.0136 mm was formed on only one side (see FIG. 2B).
- the dent amount L / coaxial line outer diameter D was 0.01.
- a braided shield was provided as a cover conductor 5 so as to cover the whole.
- 80 silver-plated annealed copper wires having an outer diameter of 0.10 mm were used.
- a PFA resin (manufactured by DuPont) layer was extruded to form a 2-core parallel cable 10 having an outer diameter of 2.7 mm and a width of 4.0 mm.
- Example 2 to 10 A 2-core parallel cable with various dents was produced. Other than that, it was the same as in Example 1.
- Example 11 In Example 1, the recess forming member 20 (pulley) shown in FIG. 4 was used on both sides to form recesses 7 having a recess amount L of 0.0136 mm on both the upper and lower sides (see FIG. 2A). Other than that, it was the same as in Example 1.
- the dent amount L / coaxial line outer diameter D was 0.01.
- Example 12 to 20 A 2-core parallel cable with various dents was produced. Other than that, it was the same as in Example 11.
- Comparative Example 1 and Comparative Example 2 are examples in which the recess 7 is not provided, and other than that, the same as in Examples 1 and 11, respectively.
- Tables 1 and 2 The measurement results of the transmission loss are shown in Tables 1 and 2.
- Tables 1 and 2 For the transmission loss, the attenuation of 1 m of the cable was measured using a network analyzer. Tables 1 and 2 also show the coaxial line outer diameter D, the dent amount L, the unit length volume calculated from the dent amount, and the dent amount L / coaxial line outer diameter D.
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Abstract
Description
本発明に係る多芯平行ケーブル10は、図1及び図2に示すように、複数の同軸線3が一方向に並設されたものであって、複数の同軸線3の外周にはフィルム状の外部導体4が設けられ、そのフィルム状の外部導体4は、並設された同軸線3,3間で、少なくともその一部が同軸線3の外周に沿う凹部7を有する。 [Multi-core parallel cable]
As shown in FIGS. 1 and 2, the multi-core
同軸線3は、多芯平行ケーブル10を構成する必須のものであり、中心導体1と、中心導体1の外周に設けられた絶縁体2とで構成されている。本発明に係る多芯平行ケーブル10において、この同軸線3は、図1に示すように、一方向に隣り合って2以上並設される。「並設」とは、並んで設けられることを意味し、通常は、隣り合う同軸線3,3同士は接触しているが、必ずしも接触していなくても構わない。「複数」とは、2以上を意味するが、上限は特に限定されえないが、上限としては例えば6本程度を例示できる。差動ケーブルとして利用する場合は、偶数の同軸線3で構成される。 <Coaxial line>
The
中心導体1は、同軸線3の長手方向に延びる1本の素線で構成されるもの、又は複数本の素線を撚り合わせて構成されるものである。素線は、良導電性金属からなるものであればその種類は特に限定されないが、銅線、銅合金線、アルミニウム線、アルミニウム合金線、銅アルミニウム複合線等の良導電性の金属導体、又はそれらの表面にめっき層が施されたものを好ましく挙げることができる。銅線、銅合金線が特に好ましい。めっき層としては、はんだめっき層、錫めっき層、金めっき層、銀めっき層、ニッケルめっき層等が好ましい。素線の断面形状も特に限定されないが、断面形状が円形であることが好ましいが、略円形であっても角形形状であってもよい。 (Center conductor)
The central conductor 1 is composed of one strand extending in the longitudinal direction of the
絶縁体2は、中心導体1の外周に、長手方向に連続して設けられている低誘電率の絶縁層である。絶縁体2の材料は特に限定されず、要求されるインピーダンス特性に応じて任意に選択されるが、例えばPFA(ε2.1)、ETFE(ε2.5)、FΕP(ε2.1)等、誘電率が2.0~2.5の低誘電率のフッ素系樹脂が好ましく、なかでも、PFA樹脂が好ましい。なお、絶縁体2の材料に着色剤を含有させてもよい。絶縁体2の厚さも特に限定されず、要求されるインピーダンス特性に応じて任意に選択されるが、例えば0.15~1.5mm程度の範囲内とすることが好ましい。絶縁体2の形成方法は特に限定されないが、中実構造、中空構造、発泡構造のいずれも押し出しで容易に形成できる。特に低誘電率材料を採用した中空構造は、伝送特性を低下させることなく絶縁体2の厚さを薄くできるので、同軸線3の外径を小さくすることができ、その結果、多芯平行ケーブル10の体積を小さくでき、また、多芯平行ケーブル10の厚さを薄くすることができる。 (Insulator)
The
フィルム状の外部導体4(以下「外部導体4」という。)は、図1及び図2に示すように、複数の同軸線3を覆うように、複数の同軸線3の外周に設けられている。外部導体4は、並設された同軸線3,3間に、少なくともその一部が同軸線3の外周に沿うように設けられた凹みを有する凹部7を有している。この凹部7の存在により、外部導体4は同軸線3の外周に長く沿うことになるので、凹部7のない場合に比べて同軸線3の外周に位置する外部導体4の体積が増し、外部導体4の導体抵抗が小さくなって外部導体の抵抗値が小さくなる。その結果、個々の同軸線3のシールド特性が高まって伝送損失を小さくすることができる。 <Film-shaped outer conductor>
As shown in FIGS. 1 and 2, the film-shaped outer conductor 4 (hereinafter referred to as “
外部導体4は、複数の同軸線3に縦添えで巻き付けられている。「縦添え」は、図3に示すように、外部導体4を複数の同軸線3の長手方向に添わせて包むように巻くことである。外部導体4として縦添えする場合、樹脂基材側を同軸線3側とし、金属層側をカバー導体側とすることが好ましい。こうすることにより、外部導体4を構成する金属層と、カバー導体5とが接触して導通するという利点がある。縦添えでは、その一部に重なり部分8があるように巻かれるが、その重なり部分8は、図3に示すように、上下方向の空間部9(凹部を設ける前の、同軸線間と外部導体4とで囲まれた空間)を渡る長さで、その空間部9を覆うように配置し、その後に凹部7を形成したものであることが望ましい。なお、「上下」及び「上下方向」とは、図面を平面視した場合の上と下、又はその方向のことである。 (Vertical attachment)
The
凹部7は、前記した一方向に直行する方向に1か所又は2か所形成されるが、2か所であることが好ましい。1か所とは、図2(B)に示すように、上下の一方の側に凹部7が設けられている形態のことであり、2か所とは、図2(A)に示すように、上下の両方に凹部7が設けられている形態のことである。特に2か所形成されていることにより、同軸線3の外周に外部導体4をより長く且つより多く沿わせることができ、シールド特性をより高めて伝送損失を小さくすることができる。 (Recess)
The
カバー導体5は、外部導体4上に、金属細線の編組構造又は金属細線の横巻シールド構造で形成される。図6は、編組シールド構造のカバー導体5で外部導体4を覆っている例の写真である。図6(A)は、編組シールドからなるカバー導体5を一部切断して外部導体4が露出した形態であり、外部導体4の中央を横方向に延びる線状の形態は、外部導体4が凹んだ凹部7である、図6(B)は、外部導体4が編組シールドからなるカバー導体5で覆われた形態である。カバー導体5は、縦添えされた外部導体4を覆って弛みや位置ずれを防ぐので、安定した伝送特性を維持するのに寄与する。なお、横巻シールド構造の場合、横巻した金属細線は、単層でも積層でもよく特に限定されないが、単層が好ましい。 <Cover conductor>
The
外被体6は、カバー導体5の外周に設けられ、絶縁性があればその材質は特に限定されない。片面に接着剤層を設けた樹脂テープを螺旋巻きして設けてもよいが、好ましくは、樹脂を押出して設ける。外被体6の構成樹脂としては、樹脂押出の場合は、外被体として一般的な同軸ケーブルに適用されている種々のものを使用することができ、例えばPFA、ETFE、FEP等のフッ素系樹脂であってもよいし、塩化ビニル樹脂であってもよいし、ポリエチレン等のポリオレフィン樹脂であってもよいし、ポリエチレンテレフタレート等のポリエステル樹脂であってもよい。外被体6の厚さは、例えば0.1~1mm程度の範囲内とすることができる。 <Outer body>
The
本発明に係る多芯平行ケーブル10の製造方法は、複数の同軸線3が一方向に並設された多芯平行ケーブルの製造方法であって、複数の同軸線3を一方向に並設する工程と、並設した同軸線3をフィルム状の外部導体4を縦添えして覆う工程と、縦添えしたフィルム状の外部導体4のうち同軸線3,3間に位置する部分に凹部7を形成する工程と、凹部7を設けた後にフィルム状の外部導体4を覆うカバー導体5を設ける工程とを少なくとも有する。なお、それぞれの工程については、「多芯平行ケーブル」の構成要素の説明欄で説明しているのでここではその説明を省略する。 [Manufacturing method of multi-core parallel cable]
The method for manufacturing a multi-core
同軸線3は、中心導体1として外径0.501mmの銀めっき軟銅線(AWG24)を用いた。絶縁体2は、中空構造体用ダイスニップルにて350℃でPFA樹脂(デュポン社製)を押出しして、図5に示すように、空隙部2Aが内環状部2B、外環状部2C及び連結部2Dで囲まれた断面形態の中空構造体を形成した。この中空構造体において、内環状部2Bの厚さは0.128mm、外環状部2Cの厚さは0.154mm、連結部2Dの厚さは0.161mmであり、中空構造体(絶縁体2)の外径Dは1.36mmであり、空隙部2Aの空隙率は絶縁体全体(中空構造体全体)の面積に対して30%であった。誘電率εは約1.6であった。こうして同軸線3を作製した。 [Example 1]
As the
凹み量を種々変えた2芯平行ケーブルを作製した。それ以外は実施例1と同様にした。 [Examples 2 to 10]
A 2-core parallel cable with various dents was produced. Other than that, it was the same as in Example 1.
実施例1において、図4に示す凹部形成部材20(滑車)を両側使用し、凹み量Lが0.0136mmの凹部7を上下両側形成した(図2(A)参照)。それ以外は実施例1と同様にした。なお、凹み量L/同軸線外径Dは、0.01であった。 [Example 11]
In Example 1, the recess forming member 20 (pulley) shown in FIG. 4 was used on both sides to form
凹み量を種々変えた2芯平行ケーブルを作製した。それ以外は実施例11と同様にした。 [Examples 12 to 20]
A 2-core parallel cable with various dents was produced. Other than that, it was the same as in Example 11.
比較例1と比較例2は、凹部7を設けない例であり、それ以外はそれぞれ実施例1,11と同様とした。 [Comparative Examples 1 and 2]
Comparative Example 1 and Comparative Example 2 are examples in which the
伝送損失の測定結果を表1及び表2に示した。伝送損失は、ネットワークアナライザを用いてケーブル1mの減衰量を測定した。表1及び表2には、同軸線外径D、凹み量L、凹み量から算出した単位長体積、凹み量L/同軸線外径Dも併せて記載した。 [evaluation]
The measurement results of the transmission loss are shown in Tables 1 and 2. For the transmission loss, the attenuation of 1 m of the cable was measured using a network analyzer. Tables 1 and 2 also show the coaxial line outer diameter D, the dent amount L, the unit length volume calculated from the dent amount, and the dent amount L / coaxial line outer diameter D.
2 絶縁体
2A 空隙部
2B 内環状部
2C 外環状部
2D 連結部
3 同軸線
4 フィルム状の外部導体(金属樹脂テープ)
5 カバー導体(編組シールド又は横巻シールド)
6 外被体
7 凹部
8 重なり部分
9 空間部
10 2芯平行ケーブル
20 凹部形成治具(滑車等)
D 同軸線の外径
L 凹部の凹み量
P1,P2 2つの同軸線と接した外部導体の各々の最上点
P3 凹部の最下部となる底点
1
5 Cover conductor (braided shield or horizontal winding shield)
6
D Outer diameter of coaxial wire L Recessed amount of recess P1, P2 Top point of each of the outer conductors in contact with two coaxial wires P3 Bottom point at the bottom of the recess
Claims (9)
- 複数の同軸線が一方向に並設された多芯平行ケーブルであって、前記複数の同軸線の外周にはフィルム状の外部導体が設けられ、前記フィルム状の外部導体は、並設された前記同軸線間で、少なくともその一部が前記同軸線の外周に沿う凹部を有する、ことを特徴とする多芯平行ケーブル。 A multi-core parallel cable in which a plurality of coaxial wires are arranged side by side in one direction, a film-shaped outer conductor is provided on the outer periphery of the plurality of coaxial lines, and the film-shaped outer conductors are arranged side by side. A multi-core parallel cable characterized in that at least a part thereof has a recess along the outer periphery of the coaxial line between the coaxial lines.
- 前記凹部の凹み量をLとし、前記同軸線の外径をDとしたとき、L/Dが0.01~0.45の範囲内である、請求項1に記載の多芯平行ケーブル。 The multi-core parallel cable according to claim 1, wherein the L / D is in the range of 0.01 to 0.45 when the amount of the recess of the recess is L and the outer diameter of the coaxial line is D.
- 前記フィルム状の外部導体は、前記複数の同軸線に縦添えで巻き付けられており、前記凹部は、前記フィルム状の外部導体が重なり部分に形成されている、請求項1又は2に記載の多芯平行ケーブル。 The multiple according to claim 1 or 2, wherein the film-shaped outer conductor is vertically wound around the plurality of coaxial wires, and the recess is formed in an overlapping portion of the film-shaped outer conductor. Core parallel cable.
- 隣り合う前記同軸線間において、前記凹部は前記一方向に直行する方向に2か所形成されている、請求項1~3のいずれか1項に記載の多芯平行ケーブル。 The multi-core parallel cable according to any one of claims 1 to 3, wherein the recesses are formed in two places in a direction orthogonal to the one direction between the adjacent coaxial lines.
- 前記フィルム状の外部導体を覆うカバー導体をさらに有する、請求項1~4のいずれか1項に記載の多芯平行ケーブル。 The multi-core parallel cable according to any one of claims 1 to 4, further comprising a cover conductor that covers the film-shaped outer conductor.
- 前記同軸線が、中心導体と、該中心導体の外周に設けられた絶縁体とで構成されている、請求項1~5のいずれか1項に記載の多芯平行ケーブル。 The multi-core parallel cable according to any one of claims 1 to 5, wherein the coaxial line is composed of a central conductor and an insulator provided on the outer periphery of the central conductor.
- 複数の同軸線が一方向に並設された多芯平行ケーブルの製造方法であって、前記複数の同軸線を一方向に並設する工程と、並設した前記同軸線をフィルム状の外部導体を縦添えして覆う工程と、縦添えした前記フィルム状の外部導体のうち前記同軸線間に位置する部分に凹部を形成する工程と、前記凹部を設けた後に前記フィルム状の外部導体を覆うカバー導体を設ける工程とを少なくとも有する、ことを特徴とする多芯平行ケーブルの製造方法。 This is a method for manufacturing a multi-core parallel cable in which a plurality of coaxial wires are arranged side by side in one direction. A step of vertically attaching and covering, a step of forming a recess in a portion of the vertically attached film-shaped outer conductor located between the coaxial lines, and a step of covering the film-shaped outer conductor after providing the recess. A method for manufacturing a multi-core parallel cable, which comprises at least a step of providing a cover conductor.
- 前記凹部を形成する工程において、前記凹部を、前記一方向に直行する方向の2か所に形成する、請求項7に記載の多芯平行ケーブルの製造方法。 The method for manufacturing a multi-core parallel cable according to claim 7, wherein in the step of forming the concave portion, the concave portion is formed at two locations in a direction orthogonal to the one direction.
- 前記凹部を形成する工程において、前記同軸線間に位置する前記フィルム状の外部導体を治具で押し込んで前記凹部を形成する、請求項7又は8に記載の多芯平行ケーブルの製造方法。 The method for manufacturing a multi-core parallel cable according to claim 7 or 8, wherein in the step of forming the recess, the film-shaped outer conductor located between the coaxial lines is pushed in with a jig to form the recess.
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JPS55131017U (en) * | 1979-03-10 | 1980-09-17 | ||
JP2003031045A (en) * | 2001-07-18 | 2003-01-31 | Hitachi Cable Ltd | 2-core parallel micro coaxial cable with vertical deposition tape |
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JP4685744B2 (en) | 2006-10-19 | 2011-05-18 | 東京特殊電線株式会社 | High-speed differential transmission cable |
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JPS5493179U (en) * | 1977-12-15 | 1979-07-02 | ||
JPS55131017U (en) * | 1979-03-10 | 1980-09-17 | ||
JP2003031045A (en) * | 2001-07-18 | 2003-01-31 | Hitachi Cable Ltd | 2-core parallel micro coaxial cable with vertical deposition tape |
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