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WO2022116308A1 - 一种便于输送高质量产品的传输机构 - Google Patents

一种便于输送高质量产品的传输机构 Download PDF

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Publication number
WO2022116308A1
WO2022116308A1 PCT/CN2020/138176 CN2020138176W WO2022116308A1 WO 2022116308 A1 WO2022116308 A1 WO 2022116308A1 CN 2020138176 W CN2020138176 W CN 2020138176W WO 2022116308 A1 WO2022116308 A1 WO 2022116308A1
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Prior art keywords
plate
closed
jig
stud
jig plate
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PCT/CN2020/138176
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English (en)
French (fr)
Inventor
施勤飞
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汇思德自动化科技(惠州)有限公司
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Publication of WO2022116308A1 publication Critical patent/WO2022116308A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for

Definitions

  • the utility model relates to the technical field of transmission machinery and equipment, in particular to a transmission mechanism which is convenient for conveying high-quality products.
  • the conveyor belt can convey the product efficiently and smoothly, and improve the production and processing efficiency and quality of the product.
  • the conveyor belt has become indispensable for the mechanization and automation of the product processing and handling system. made of.
  • the existing conveyor belts in production are generally single-track conveyor belts, which are not very efficient in conveying products, and their conveying stability is relatively poor, especially when transporting heavy products, single-track conveyor belts. Often because it cannot provide sufficient support, it cannot cooperate with other processing equipment on the designated station to realize online processing, and thus cannot meet the needs of online production.
  • the single-track conveyor belt in the prior art has a single structure and low support strength for products, and can only be used for online processing of small-sized products, but not suitable for online processing of large-quality products. Therefore, a transmission mechanism that is convenient for conveying high-quality products is developed to improve the mechanical bearing capacity of the transmission mechanism at the designated station, so that it can cooperate with other processing equipment at the designated station to achieve stable transmission and online transmission of high-quality products. Processing is particularly important.
  • the present invention provides a transmission mechanism that is convenient for conveying high-quality products, comprising two mounting substrates arranged opposite to each other and a jig plate located between the two mounting substrates, the two sides of the jig plate are They are respectively slidably arranged with two mounting substrates, and at least one set of supporting mechanisms is arranged between the two mounting substrates.
  • the supporting structures are located under the fixture plate and are used to provide support for the fixture plate;
  • the supporting mechanism includes a fixed plate and at least one support plate, the two ends of the fixed plate are respectively fixedly connected with the two mounting base plates, one side of the support plate is connected with the fixed plate, and the other side is provided with a connecting rod, the axis of the connecting rod is connected with the mounting plate
  • the base plate is perpendicular to the base plate, and a plurality of rollers are rotatably arranged on the connecting rod.
  • the rollers are located at the bottom of the jig plate and are in contact with the bottom of the jig plate, and the rotation direction of the rollers is consistent with the sliding direction of the jig plate.
  • the support plate is respectively provided with installation grooves at positions corresponding to the rollers, the rollers are arranged in the installation grooves, the depth of the installation grooves is greater than the radius of the rollers, and the connecting rods are connected to the respective rollers.
  • the two side walls of the installation groove are arranged throughout.
  • the edge of the fixing plate is provided with a U-shaped groove
  • the bottom of the U-shaped groove is provided with a first screw hole
  • the support plate is vertically arranged in the U-shaped groove
  • the support plate is provided with a first screw hole.
  • the matching oval adjustment hole, the long axis of the oval adjustment hole is perpendicular to the fixture plate, the first stud is inserted in the oval adjustment hole, the first stud passes through the oval adjustment hole and is connected with the first stud.
  • a screw hole is connected; the fixing plate is provided with an adjustment plate on the side opposite to the fixture plate, the adjustment plate is provided with a through hole at a position corresponding to the bottom of the support plate, and a second stud is arranged in the through hole, One end of the second stud is rotatably arranged with the through hole, and the other end is screwed with the bottom of the support plate. Rotating the second stud can drive the support plate to move up and down along the long axis of the elliptical adjustment hole.
  • the adjusting plate is further provided with a second screw hole at a position corresponding to the bottom of the support plate, a third screw stud is screwed in the second screw hole, and one end of the third screw stud is arranged on the adjusting plate.
  • One side of the plate is opposite to the support plate, and the other end passes through the second screw hole and abuts with the bottom of the support plate, so as to limit the position of the support plate.
  • the fixing plate is fixed to the adjusting plate through a connecting plate or a connecting block.
  • the fixing plate is provided with four supporting plates, and the four supporting plates are evenly distributed on both sides of the fixing plate.
  • the installation base plate is provided with a closed-loop guide rail on the side corresponding to the fixed plate, the inner side of the closed-loop guide rail is provided with a driving wheel and a driven wheel, the driving wheel is connected with a power device, and the driving wheel is connected with the closed-loop chain through the closed-loop chain.
  • the driven wheels are linked together; the jig plate is provided with a pulley that cooperates with the closed-loop guide rail, and the jig plate and the closed-loop chain are fixedly arranged, and the closed-loop chain is used to drive the jig plate on the closed-loop guide rail. Swipe up.
  • the fixture plate is provided with a first connection seat on the side corresponding to the closed-loop guide rail, the first connection seat is arranged in parallel with the mounting substrate, and the first connection seat is provided with the closed-loop guide rail. Matching pulleys.
  • first connecting seat is also provided with a second connecting seat on the side opposite to the fixture plate, the second connecting seat is arranged at a position corresponding to the closed-loop chain, and the second connecting seat passes through the It is fixedly arranged with the closed-loop chain by means of bonding, screwing or clamping.
  • the mounting substrate is provided with at least one in-position detection device on a side corresponding to the fixture plate.
  • the utility model discloses a transmission mechanism which is convenient for conveying high-quality products.
  • the transmission mechanism is provided with closed-loop guide rails on both sides of a jig plate, that is, the jig plate is used to slide on the double guide rails to realize the transmission of products, and the product is improved. Transmission stability.
  • a support mechanism is provided under the fixture plate, which includes a support plate that can be adjusted up and down and a roller set above the support plate, which can realize the correct operation without affecting the sliding of the fixture plate on the double guide rails.
  • the support function of the jig plate in the designated station thereby improving the mechanical strength bearing capacity of the jig plate in the designated station, so as to cooperate with other processing equipment on the designated station to realize online processing of high-quality products, thereby reducing Labor transfer costs, improve production efficiency.
  • FIG. 1 is a schematic diagram of the overall structure of the conveying mechanism in Embodiment 1 that is convenient for conveying high-quality products.
  • FIG. 2 is a side view of a conveying mechanism that facilitates conveying high-quality products in Embodiment 1.
  • FIG. 2 is a side view of a conveying mechanism that facilitates conveying high-quality products in Embodiment 1.
  • FIG. 3 is a schematic diagram of the connection relationship between the mounting base plate, the closed-loop guide rail, the closed-loop chain, the jig plate, the fixing plate, the adjusting plate, the support plate and the roller in Embodiment 1.
  • FIG. 4 is an enlarged view of the connection relationship between the jig plate, the roller, the support plate, the fixing plate and the adjusting plate in Embodiment 1.
  • FIG. 4 is an enlarged view of the connection relationship between the jig plate, the roller, the support plate, the fixing plate and the adjusting plate in Embodiment 1.
  • FIG. 5 is a cross-sectional view of the connection relationship between the jig plate, the roller, the support plate, the fixing plate and the adjusting plate in Embodiment 1.
  • FIG. 5 is a cross-sectional view of the connection relationship between the jig plate, the roller, the support plate, the fixing plate and the adjusting plate in Embodiment 1.
  • FIG. 6 is a schematic diagram of the connection relationship between the mounting base plate, the closed-loop guide rail, the closed-loop chain, and the fixture plate in Embodiment 1.
  • FIG. 6 is a schematic diagram of the connection relationship between the mounting base plate, the closed-loop guide rail, the closed-loop chain, and the fixture plate in Embodiment 1.
  • FIG. 7 is a schematic diagram showing the positional relationship of the mounting base plate, the closed-loop guide rail, the closed-loop chain, the driving wheel, and the driven wheel in Embodiment 1.
  • FIG. 7 is a schematic diagram showing the positional relationship of the mounting base plate, the closed-loop guide rail, the closed-loop chain, the driving wheel, and the driven wheel in Embodiment 1.
  • this embodiment provides a transmission mechanism that is convenient for conveying high-quality products, and includes two mounting substrates 1 , which are kept parallel and disposed opposite to each other.
  • the outer side wall of each mounting substrate 1 is respectively provided with a plurality of brackets 6 for fixing, one side of the bracket 6 is connected with the outer side wall of the mounting substrate 1, and the other side is fixedly arranged on the ground, so as to realize the positional fixation of the mounting substrate 1 .
  • the two mounting substrates 1 are also connected through a plurality of bridge boards 5 to keep the position between the two mounting substrates 1 fixed.
  • the two ends of the bridge board 5 mentioned here are respectively provided with inserting parts, and the mounting substrate 1 is provided with sockets 12 matching with the inserting parts, that is, the inserting parts at both ends of the bridge board 5 are respectively inserted into the two mounting parts.
  • the position of the bridge plate 5 and the two mounting substrates 1 is fixed in the socket of the base plate 1 , as shown in FIG. 1 and FIG. 2 .
  • the sliding mode between the fixture plate 2 and the mounting base plate 1 can be the mode of matching the guide rail and the pulley, or the mode of the sliding groove and the slider, which is not limited here.
  • at least one set of support mechanisms is also provided between the two mounting substrates 1 , the support mechanisms are located under the fixture plate 2 , and the support mechanisms are arranged at positions corresponding to the processing stations.
  • the support mechanism When the jig plate 2 slides to the processing station and cooperates with other processing equipment for on-line processing, the support mechanism at this time can provide effective support for the jig plate 2 reaching the processing station, which is conducive to the realization of high quality
  • the online processing of the product is shown in Figure 1.
  • the support mechanism includes a fixed plate 3 and at least one support plate 4 . Both ends of the fixing plate 3 are respectively fixedly connected with the two mounting substrates 1 , such as screwing, clamping, bonding or plugging, etc., and the fixing plate 3 is arranged in parallel with the fixture plate 2 .
  • the support plate 4 is vertically arranged between the fixed plate 3 and the fixture plate 2 , one side of the support plate 4 is connected to the fixed plate 3 , and the other side is provided with a connecting rod 13 , and the axis of the connecting rod 13 is perpendicular to the mounting base plate 1 , and the axis of the connecting rod 13 is parallel to the lower bottom surface of the jig plate 2 .
  • Several rollers 14 are sleeved on the connecting rod 13 , and each roller 14 can freely rotate around the connecting rod 13 .
  • the roller 14 is located at the bottom of the jig plate 2 and abuts against the bottom of the jig plate 2 , and the rotation direction of the roller 14 is consistent with the sliding direction of the jig plate 2 .
  • the roller 14 can rotate freely with the sliding of the jig plate 2 to ensure that the sliding setting between the jig plate 2 and the mounting substrate 1 is not affected, and when the jig plate 2 stops at the processing station,
  • the support mechanism arranged at the processing station can form a good supporting effect on the bottom of the jig plate 2 to ensure that the jig plate 2 does not bend and deform when processing large-quality products online, as shown in Figure 1 and Figure 5.
  • the support plate 4 is respectively provided with installation grooves 15 at positions corresponding to the rollers 14 .
  • the depth of the installation groove 15 mentioned here is greater than the radius of the roller 14 .
  • the connecting rod 13 is arranged through the two side walls of each installation groove 15 , as shown in FIGS. 3-5 . That is to say, the two side walls of each installation groove 15 are respectively fixed with the connecting rod 13 , thereby forming a plurality of supporting points for the connecting rod 13 to improve the bearing strength of the connecting rod 13 .
  • the rollers 14 will further transmit the pressure to the connecting rod 13 .
  • the pressure on the connecting rod 13 will pass through the two sides of each installation groove 15 Disperse quickly on the support plate 4.
  • the edge of the fixing plate 3 is provided with a U-shaped groove at a position corresponding to the support plate 4, the opening direction of the U-shaped groove is set outward, and the bottom of the U-shaped groove is provided with at least one first screw hole.
  • the support plate 4 is vertically arranged in the U-shaped groove, and the support plate 4 can move up and down along the U-shaped groove.
  • the support plate 4 is provided with an oval adjustment hole 16 matched with the first screw hole.
  • the long axis of the oval adjusting hole 16 is perpendicular to the fixture plate 2 , that is, the long axis of the oval adjusting hole 16 is also vertical to the fixing plate 3 .
  • a first stud 22 is inserted into the oval adjusting hole 16 , and the first stud 22 passes through the oval adjusting hole 16 and is connected with the first screw hole.
  • the first stud 22 can freely move in the oval adjusting hole 16 along the long axis direction of the oval adjusting hole 16 to ensure that the position of the fixing plate 3 can be adjusted up and down.
  • the fixing plate 3 is further provided with an adjusting plate 17 on the side opposite to the jig plate 2 , and the position of the adjusting plate 17 and the fixing plate 3 is fixed.
  • the adjusting plate 17 is provided with at least one through hole at a position corresponding to the bottom of the support plate 4 , and the bottom of the support plate 4 is provided with a screw hole at a position corresponding to the through hole.
  • a second stud 23 is provided in the through hole.
  • One end of the second stud 23 is rotatably disposed in the through hole, and the other end of the second stud 23 is screwed to the screw hole at the bottom of the support plate 4 .
  • the support plate 4 can be driven to move up and down along the long axis direction of the elliptical adjustment hole 16 .
  • the adjusting plate 17 is further provided with a second screw hole at a position corresponding to the bottom of the support plate 4 , and a third stud 18 is screwed into the second screw hole.
  • One end of the third stud 18 is provided with a nut, the nut is arranged on the opposite side of the adjusting plate 17 and the support plate 4, and the other end of the third stud 18 passes through the second screw hole and is connected to the support plate 4.
  • the bottoms of 4 are in contact with each other to limit the position of the support plate 4, so as to improve the force strength of the support plate 4, as shown in Figures 3-5.
  • the fixing plate 3 is fixed to the adjusting plate 17 through a connecting plate or a connecting block.
  • the setting of the connecting plate or the connecting block is mainly to ensure that a certain gap (or called a distance) is left between the fixing plate 3 and the adjusting plate 17, so as to leave enough space for the up and down adjustment of the supporting plate 4.
  • other connection methods such as screw connection, can also be used between the fixing plate 3 and the adjusting plate 17, as long as the space for the up and down adjustment of the supporting plate 4 can be ensured between the fixing plate 3 and the adjusting plate 17 .
  • the fixing plate 3 is provided with four supporting plates 4 , and the four supporting plates 4 are evenly distributed on both sides of the fixing plate 3 , as shown in FIGS. 1-3 . That is to say, each long side of the fixing plate 3 is provided with two supporting plates 4 , and the two supporting plates 4 are evenly distributed between the two mounting substrates 1 .
  • the four supporting plates 4 arranged on the fixing plate 3 form a uniform supporting force on the jig plate 2 , which can significantly improve the mechanical bearing capacity of the jig plate 2 .
  • the mounting base plate 1 is provided with a closed-loop guide rail 7 on the side corresponding to the fixed plate 3 , and the inner side of the closed-loop guide rail 7 is provided with a driving wheel 8 and a driven wheel 9 , wherein the driving wheel 8 is connected with a power device.
  • the driving wheel 8 is linked with the driven wheel 9 through a closed-loop chain 10 . That is, the driving wheel 8 and the driven wheel 9 are meshed with the closed-loop chain 10 respectively.
  • the power device drives the driving wheel 8 to rotate, the driving wheel 8 will drive the driven wheel 9 to rotate together through the closed-loop chain 10 .
  • the jig plate 2 is provided with a pulley 20 matched with the closed-loop guide rail 7 , and the pulley 20 can slide on the closed-loop guide rail 7 .
  • the jig plate 2 and the closed-loop chain 10 are fixedly arranged.
  • the closed-loop chain 10 is driven with the driving wheel 8 and the driven wheel 9, the closed-loop chain 10 will exert a pulling force on the jig plate 2, thereby driving the jig plate 2.
  • the tool plate 2 slides on the closed-loop guide rail 7 to realize the transfer of the product.
  • two driving wheels can also be directly arranged on the mounting substrate 1, so that each driving wheel is respectively connected with a power device, that is, the driving wheel is used to replace the original driven wheel. That is to say, two driving wheels are respectively arranged on each mounting base plate 1, the two driving wheels located on the same mounting base plate 1 are distributed on the inner side of the closed-loop guide rail 7, and the two driving wheels are respectively engaged with the closed-loop chain 10, so as to The jig plate 2 is driven to slide on the closed-loop guide rail 7 by the closed-loop chain 10 .
  • each driving wheel disposed on the two mounting base plates 1 needs to keep rotating synchronously, so as to ensure that the closed-loop chains 10 on the two mounting base plates 1 can realize synchronous transmission.
  • the inner side and outer side of the closed-loop guide rail 7 are respectively provided with continuous sliding grooves.
  • the fixture plate 2 is provided with a first connecting seat 19 on the side corresponding to the closed-loop guide rail 7 .
  • the first pulley is matched and the second pulley is matched with the outer chute of the closed-loop guide rail. That is, the first pulley and the second pulley are respectively arranged on the inner and outer sides of the closed-loop guide rail 7, and can slide along the inner and outer sliding grooves of the closed-loop guide rail 7.
  • first connecting seat 19 is further provided with a second connecting seat 21 on the side opposite to the jig plate 2 , that is, the first connecting seat 19 is disposed between the second connecting seat 21 and the jig plate 2 .
  • the second connecting seat 21 corresponds to the position of the closed-loop chain 10 .
  • the second connecting seat 21 is fixedly arranged with the closed-loop chain 10 by means of bonding, screwing or clamping, so as to realize the linkage effect between the closed-loop chain 10 and the fixture plate 2 , as shown in FIG. 6 .
  • the mounting substrate 1 is provided with at least one in-position detection device 11 on the side corresponding to the fixture board 2 , as shown in FIG. 1 , the in-position detection device 11 mentioned here includes but is not limited to infrared in-position detection devices and laser In-position detection device.
  • the in-position detection device 11 is mainly used to detect the position of the jig plate 2, so that when the jig plate 2 reaches the designated station, the operator can be reminded in real time to process the product online.
  • the transmission mechanism disclosed in this embodiment is convenient for conveying high-quality products.
  • the product transmission is realized by using the jig plate 2 to slide on the double guide rails, so as to improve the product transmission. stability.
  • a support mechanism is provided under the fixture plate 2, and the support mechanism includes a support plate 4 that can be adjusted up and down and a roller 14 arranged above the support plate 4. Under certain conditions, it can support the fixture plate 2 at the designated station, thereby improving the mechanical strength bearing capacity of the fixture plate 2 in the specified station, so as to cooperate with other processing equipment on the specified station to achieve high-quality Online processing of products, thereby reducing labor transfer costs and improving production efficiency.

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  • Mechanical Engineering (AREA)
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  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)

Abstract

本实用新型涉及一种便于输送高质量产品的传输机构,包括两个相对设置的安装基板及位于两安装基板之间的治具板,治具板的两侧分别与两个安装基板滑动设置,且两个安装基板之间设有至少一组支撑机构,支撑结构位于治具板下方;支撑机构包括固定板以及至少一个支撑板,固定板的两端分别与两个安装基板固定连接,支撑板一侧与固定板相连,另一侧设有连杆,连杆上转动设置有若干滚轮,滚轮位于治具板底部,并与治具板底部抵接配合,且滚轮的转动方向与治具板滑动方向保持一致。该传输机构通过在指定工位设置支撑机构,利用支撑机构对治具板形成支撑作用,进而提高治具板在指定工位的强度承受能力,以满足大质量产品的在线加工需求,提高生产效率。

Description

一种便于输送高质量产品的传输机构 技术领域
本实用新型涉及传输机械设备技术领域,特别涉及一种便于输送高质量产品的传输机构。
背景技术
产品在生产加工过程中需要利用传送带连接成的生产线将产品进行传送,传送带可以高效平稳地将产品进行传送,提高产品的生产加工效率和质量,传送带目前已成为产品加工搬运系统机械化和自动化不可缺少的组成部分。现有的生产中的传送带一般都是单轨道传送带,对于产品的传送效率其实并不高,而且对产品的传送稳定性也相对较差,特别是在传输重量较大的产品时,单轨道传送带常因无法提供足够的支撑作用,而不能与指定工位上的其他加工设备相配合,实现在线加工,进而无法满足在线生产的需求。换句话说,现有技术中的单轨道传送带结构单一,对产品的支撑强度较低,只能适用于小规格产品的在线加工,而对于大质量产品的在线加工则并不适用。因此,开发一种便于输送高质量产品的传输机构,提高传输机构在指定工位的力学承受能力,使其能够与指定工位上其他加工设备相配合,实现对大质量产品的稳定传输和在线加工就显得尤为重要。
实用新型内容
为了克服上述缺陷,本实用新型提供了一种便于输送高质量产品的传输机构,包括两个相对设置的安装基板以及位于两个安装基板之间的治具板,所述治具板的两侧分别与两个安装基板滑动设置,且两个安装基板之间设有至少一组支撑机构,所述支撑结构位于治具板下方,用于对治具板提供支撑作用;所述支撑机构包括固定板以及至少一个支撑板,所述固定板的两端分别与两个安装基板固定连接,所述支撑板一侧与固定板相连,另一侧设有连杆,所述连杆的轴线与安装基板相垂直,所述连杆上转动设置有若干滚轮,所述滚轮位于治具板底部,并与治具板底部抵接配合,且所述滚轮的转动方向与治具板滑动方向保持一致。
进一步的,所述支撑板在与各滚轮相对应位置分别开设有安装凹槽,所述滚轮设置在安装凹槽内,所述安装凹槽的深度大于所述滚轮半径,所述连杆与各安装凹槽的两侧壁贯穿设置。
进一步的,所述固定板边缘设有U型槽,U型槽底部设有第一螺孔,所述支撑板垂直设置在U型槽内,且所述支撑板设有与第一螺孔相配合的椭圆形调节孔,椭圆形调节孔的长轴与治具板相垂直,所述椭圆形调节孔内插有第一螺柱,所述第一螺柱穿过椭圆形调节孔并与第一螺孔相连;所述固定板在与治具板相背一侧设有调节板,调节板在与支撑板底部相对应位置设有贯穿孔,所述贯穿孔内设有第二螺柱,所述第二螺柱一端与贯穿孔转动设置,另一端与支撑板底部相螺接,转动第二螺柱能够带动支撑板沿椭圆形调节孔的长轴方向上下移动。
进一步的,所述调节板在与所述支撑板底部相对应位置还开设有第二螺孔,所述第二螺孔内螺接有第三螺柱,所述第三螺柱一端设置在调节板与支撑板相背一侧,另一端则穿过第二螺孔并与所述支撑板的底部相抵接,用于对支撑板进行限位。
进一步的,所述固定板通过连接板或连接块与所述调节板相固定。
进一步的,所述固定板上设有四个支撑板,四个支撑板均匀分布在所述固定板的两侧。
进一步的,所述安装基板在与固定板相对应一侧设有闭环导轨,所述闭环导轨内侧设有主动轮和从动轮,所述主动轮连有动力装置,所述主动轮通过闭环链条与所述从动轮相联动;所述治具板上设有与闭环导轨相配合的滑轮,且所述治具板与所述闭环链条固定设置,所述闭环链条用于带动治具板在闭环导轨上滑动。
进一步的,所述治具板在与闭环导轨相对应一侧设有第一连接座,所述第一连接座与所述安装基板平行设置,且所述第一连接座上设有与闭环导轨相配合滑轮。
进一步的,所述第一连接座在与所述治具板相背一侧还设有第二连接座,所述第二连接座设置在与闭环链条相对应位置,所述第二连接座通过粘结、螺接或卡接等方式与所述闭环链条固定设置。
进一步的,所述安装基板在与所述治具板相对应一侧设有至少一个到位检测装置。
与现有技术相比,本实用新型的有益效果是如下:
本实用新型公开了一种便于输送高质量产品的传输机构,该传输机构在治具板两侧分别设置了闭环导轨,即利用治具板在双导轨上滑动实现对产品的传输, 提高了产品传输的稳定性。与此同时,在治具板下方设置了支撑机构,支撑机构包括可上下调节的支撑板以及设置在支撑板上方的滚轮,能够在不影响治具板在双导轨上滑动的条件下,实现对治具板在指定工位的支撑作用,进而提高治具板在指定工位的力学强度承受能力,以便与指定工位上的其他加工设备相配合,实现对大质量产品的在线加工,进而减少人工转移成本,提高了生产效率。
附图说明
图1为实施例1中便于传输高质量产品的传输机构整体结构示意图。
图2为实施例1中便于传输高质量产品的传输机构侧视图。
图3为实施例1中安装基板、闭环导轨、闭环链条、治具板、固定板、调节板、支撑板以及滚轮的连接关系示意图。
图4为实施例1中治具板、滚轮、支撑板、固定板以及调节板的连接关系放大图。
图5为实施例1中治具板、滚轮、支撑板、固定板以及调节板的连接关系剖视图。
图6为实施例1中安装基板、闭环导轨、闭环链条以及治具板的连接关系示意图。
图7为实施例1中安装基板、闭环导轨、闭环链条、主动轮以及从动轮的位置关系示意图。
附图标记
1-安装基板,2-治具板,3-固定板,4-支撑板,5-桥板,6-支架,7-闭环导轨,8-主动轮,9-从动轮,10-闭环链条,11-到位检测装置,12-插孔,13-连杆,14-滚轮,15-安装凹槽,16-椭圆形调节孔,17-调节板,18-第三螺柱,19-第一连接座,20-滑轮,21-第二连接座,22-第一螺柱,23-第二螺柱。
附图仅用于示例性说明,不能理解为对本专利的限制;为了更好说明本实施例,附图某些部件会有省略、放大或缩小,并不代表实际尺寸;对于本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的;相同或相似的标号对应相同或相似的部件;附图中描述位置关系的用语仅用于示例性说明,不能理解为对本专利的限制。
具体实施方式
下面对本发明的较佳实施例进行详细阐述,以使本发明的优点和特征更易被 本领域技术人员理解,从而对本发明的保护范围作出更为清楚的界定。
实施例1
如图1-图7所示,本实施例提供了一种便于输送高质量产品的传输机构,包括两个安装基板1,两个安装基板1保持平行且相对设置。各安装基板1的外侧壁分别设有多个用于固定的支架6,支架6一侧与安装基板1的外侧壁相连,另一侧固定设置在地面上,以实现对安装基板1的位置固定。与此同时,两个安装基板1之间还通过多个桥板5相连,以保持两安装基板1之间的位置固定不变。这里所说的桥板5两端分别设有插设部,而安装基板1上则设有与插设部相匹配的插孔12,即桥板5两端的插设部分别插接在两安装基板1的插孔内,进而实现桥板5与两安装基板1的位置固定,具体如图1和图2所示。
两个安装基板1中间还设有至少一个治具板2,治具板2的两侧分别与两个安装基板1滑动设置,两个安装基板1分别与治具板2保持垂直,治具板2的上表面与滑动方向保持平行,用于放置大质量的待加工产品。本技术方案中,治具板2与安装基板1之间的滑动方式可采用导轨与滑轮配合的方式也可以采用滑槽与滑块的方式,在此不做限制。此外,在两个安装基板1之间还设有至少一组支撑机构,支撑机构位于治具板2下方,且支撑机构设置在与加工工位相对应位置。当治具板2滑动至加工工位处,与其他加工设备相配合进行在线加工时,此时的支撑机构则能够对到达加工工位处的治具板2提供有效支撑作用,利于实现大质量产品的在线加工,如图1所示。具体的,支撑机构包括固定板3以及至少一个支撑板4。固定板3的两端分别与两个安装基板1固定连接,如螺接、卡接、粘结或插接等,且固定板3与治具板2平行设置。而支撑板4垂直设置在固定板3与治具板2之间,支撑板4一侧与固定板3相连,另一侧则设有连杆13,连杆13的轴线与安装基板1相垂直,且连杆13轴线与治具板2的下底面平行。连杆13上套设有若干滚轮14,各滚轮14能够围绕连杆13自由转动。滚轮14位于治具板2底部,并与治具板2底部抵接配合,且滚轮14的转动方向与治具板2滑动方向保持一致。换句话说,滚轮14能够随治具板2的滑动而自由转动,以保证不影响治具板2与安装基板1之间的滑动设置,而治具板2在加工工位处停下来时,设置在加工工位处的支撑机构则能对治具板2底部形成良好支撑作用,保证治具板2在线加工大质量产品时不发生弯曲变形,如图1和图5所示。
作为优选的,支撑板4在与各滚轮14相对应位置分别开设有安装凹槽15, 滚轮14一侧设置在安装凹槽15内,另一侧与治具板2抵接配合。这里所说的安装凹槽15的深度大于所述滚轮14半径。且连杆13与各安装凹槽15的两侧壁贯穿设置,如图3-图5所示。也就是说,各安装凹槽15的两个侧壁分别与连杆13相固定,进而对连杆13形成了多个支撑点,以提高连杆13的承受强度。当治具板2的下表面将压力传递至各滚轮14后,各滚轮14会将压力进一步传递至连杆13上,此时连杆13上的压力便会通过各安装凹槽15的两侧快速分散至支撑板4上。
作为优选的,固定板3边缘在与支撑板4相对应位置处设有U型槽,U型槽的开口方向向外设置,而U型槽底部设有至少一个第一螺孔。支撑板4垂直设置在U型槽内,支撑板4能够沿U型槽上下移动。且支撑板4上设有与第一螺孔相配合的椭圆形调节孔16。椭圆形调节孔16的长轴与治具板2相垂直,即椭圆形调节孔16的长轴与固定板3也垂直。椭圆形调节孔16内插有第一螺柱22,第一螺柱22穿过椭圆形调节孔16并与第一螺孔相连。当然,第一螺柱22在椭圆形调节孔16内可沿椭圆形调节孔16的长轴方向自由移动,以保证固定板3位置的上下可调。固定板3在与治具板2相背一侧还设有调节板17,调节板17与固定板3的位置固定。调节板17在与支撑板4底部相对应位置设有至少一个贯穿孔,而支撑板4底部在与贯穿孔相对应位置设有螺接孔。贯穿孔内设有第二螺柱23。第二螺柱23的一端转动设置在贯穿孔内,第二螺柱23的另一端则与支撑板4底部的螺接孔相螺接。通过转动第二螺柱23能够带动支撑板4沿椭圆形调节孔16的长轴方向实现上下移动。换句话说,由于第二螺柱23与调节板17上的贯穿孔是转动设置,当转动第二螺柱23时,调节板17是不动的,此时,转动的第二螺柱23与支撑板4底部的螺接孔相互作用,却会给支撑板4施加一个上下移动的驱动力,进而使椭圆形调节孔16与第一螺柱22发生上下相对位移,进而实现对支撑板4位置的上下调节,如图2-图5所示。
作为优选的,调节板17在与支撑板4底部相对应位置还开设有第二螺孔,第二螺孔内螺接有第三螺柱18。第三螺柱18一端设有螺帽,螺帽设置在调节板17与支撑板4的相背一侧,而第三螺柱18的另一端则穿过第二螺孔并与所述支撑板4的底部相抵接,用于对支撑板4进行限位,以提高支撑板4的受力强度,具体如图3-图5所示。
作为优选的,固定板3通过连接板或连接块与调节板17相固定。连接板或 连接块的设置主要是为了保证固定板3与调节板17之间留有一定缝隙(或称之为间距),以为支撑板4的上下调节留有足够空间。当然,这里固定板3和调节板17之间也可以采用其他连接方式,如螺接,只要能够保证固定板3与调节板17之间留有支撑板4上下调节的空间即可。
作为优选的,固定板3上设有四个支撑板4,四个支撑板4均匀分布在所述固定板3的两侧,如图1-图3所示。也就是说,固定板3的每一个长边上设有两个支撑板4,两个支撑板4均匀分布在两安装基板1之间。设置在固定板3上的四个支撑板4对治具板2形成了均匀的支撑作用力,能够显著提高治具板2的力学承受能力。
作为优选的,安装基板1在与固定板3相对应一侧设有闭环导轨7,闭环导轨7内侧设有主动轮8和从动轮9,其中,主动轮8连有动力装置。主动轮8通过闭环链条10与从动轮9相联动。即主动轮8和从动轮9分别与闭环链条10相啮合。当动力装置驱动主动轮8发生转动时,主动轮8会通过闭环链条10带动从动轮9一并发生转动。治具板2上设有与闭环导轨7相配合的滑轮20,滑轮20能够在闭环导轨7上滑动。与此同时,治具板2与闭环链条10之间固定设置,当闭环链条10随主动轮8和从动轮9发生传动时,闭环链条10就会向治具板2施加一个拉力,进而带动治具板2在闭环导轨7上滑动,实现对产品的传输。值得注意的是,位于两个安装基板1上的闭环链条10需要保持同步传动,以保证治具板2的两端始终能够同步移动,实现对产品的稳定传输,如图1、图3、图6以及图7所示。
当然,本技术方案中,也可以直接在安装基板1上设置两个主动轮,使各主动轮分别连有动力装置,即用主动轮替换原有的从动轮。也就是说,在各安装基板1上分别设置两个主动轮,位于同一安装基板1上的两个主动轮分布在闭环导轨7的内侧,且两个主动轮分别与闭环链条10相啮合,以通过闭环链条10带动治具板2在闭环导轨7上滑动。其中,设置在两个安装基板1上的各主动轮需要保持同步转动,以保证两个安装基板1上的闭环链条10能够实现同步传动。
作为优选的,闭环导轨7的内侧和外侧分别设有连续的滑槽。治具板2在与闭环导轨7相对应一侧设有第一连接座19,第一连接座19与安装基板1平行设置,且第一连接座19上设有与闭环导轨7内侧滑槽相配合的第一滑轮以及与闭环导轨外侧滑槽相配合的第二滑轮。即第一滑轮和第二滑轮分别设置在闭环导轨 7的内外两侧,并能够沿闭环导轨7的内侧滑槽和外侧滑槽进行滑动。此外,第一连接座19在与治具板2相背一侧还设有第二连接座21,即第一连接座19设置在第二连接座21与治具板2之间。第二连接座21与闭环链条10的位置相对应。第二连接21座通过粘结、螺接或卡接等方式与所述闭环链条10实现固定设置,以实现闭环链条10与治具板2的联动效果,如图6所示。
作为优选的,安装基板1在与治具板2相对应一侧设有至少一个到位检测装置11,如图1所示,这里所说的到位检测装置11包括但不限于红外到位检测装置和激光到位检测装置。到位检测装置11主要用于检测治具板2的位置,以便在治具板2到达指定工位时,能够实时提醒操作人员对产品进行在线加工。
本实施例公开的便于输送高质量产品的传输机构,通过在治具板2两侧分别设置了闭环导轨7,利用治具板2在双导轨上滑动实现对产品的传输,以提高了产品传输的稳定性。与此同时,在治具板2下方设置了支撑机构,支撑机构包括可上下调节的支撑板4以及设置在支撑板4上方的滚轮14,能够在不影响治具板2在双导轨上滑动的条件下,实现对治具板2在指定工位的支撑作用,进而提高治具板2在指定工位的力学强度承受能力,以便与指定工位上的其他加工设备相配合,实现对大质量产品的在线加工,进而减少人工转移成本,提高了生产效率。
显然,本发明的上述实施例仅仅是为清楚地说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。

Claims (10)

  1. 一种便于输送高质量产品的传输机构,其特征在于,包括两个相对设置的安装基板以及位于两个安装基板之间的治具板,所述治具板的两侧分别与两个安装基板滑动设置,且两个安装基板之间设有至少一组支撑机构,所述支撑结构位于治具板下方,用于对治具板提供支撑作用;所述支撑机构包括固定板以及至少一个支撑板,所述固定板的两端分别与两个安装基板固定连接,所述支撑板一侧与固定板相连,另一侧设有连杆,所述连杆的轴线与安装基板相垂直,所述连杆上转动设置有若干滚轮,所述滚轮位于治具板底部,并与治具板底部抵接配合,且所述滚轮的转动方向与治具板滑动方向保持一致。
  2. 如权利要求1所述一种便于输送高质量产品的传输机构,其特征在于,所述支撑板在与各滚轮相对应位置分别开设有安装凹槽,所述滚轮设置在安装凹槽内,所述安装凹槽的深度大于所述滚轮半径,所述连杆与各安装凹槽的两侧壁贯穿设置。
  3. 如权利要求1所述一种便于输送高质量产品的传输机构,其特征在于,所述固定板边缘设有U型槽,U型槽底部设有第一螺孔,所述支撑板垂直设置在U型槽内,且所述支撑板设有与第一螺孔相配合的椭圆形调节孔,椭圆形调节孔的长轴与治具板相垂直,所述椭圆形调节孔内插有第一螺柱,所述第一螺柱穿过椭圆形调节孔并与第一螺孔相连;所述固定板在与治具板相背一侧设有调节板,调节板在与支撑板底部相对应位置设有贯穿孔,所述贯穿孔内设有第二螺柱,所述第二螺柱一端与贯穿孔转动设置,另一端与支撑板底部相螺接,转动第二螺柱能够带动支撑板沿椭圆形调节孔的长轴方向上下移动。
  4. 如权利要求3所述一种便于输送高质量产品的传输机构,其特征在于,所述调节板在与所述支撑板底部相对应位置还开设有第二螺孔,所述第二螺孔内螺接有第三螺柱,所述第三螺柱一端设置在调节板与支撑板相背一侧,另一端则穿过第二螺孔并与所述支撑板的底部相抵接,用于对支撑板进行限位。
  5. 如权利要求3所述一种便于输送高质量产品的传输机构,其特征在于,所述固定板通过连接板或连接块与所述调节板相固定。
  6. 如权利要求1所述一种便于输送高质量产品的传输机构,其特征在于,所述固定板上设有四个支撑板,四个支撑板均匀分布在所述固定板的两侧。
  7. 如权利要求1所述一种便于输送高质量产品的传输机构,其特征在于,所述安装基板在与固定板相对应一侧设有闭环导轨,所述闭环导轨内侧设有主动轮和从动轮,所述主动轮连有动力装置,所述主动轮通过闭环链条与所述从动轮相联动;所述治具板上设有与闭环导轨相配合的滑轮,且所述治具板与所述闭环链条固定设置,所述闭环链条用于带动治具板在闭环导轨上滑动。
  8. 如权利要求7所述一种便于输送高质量产品的传输机构,其特征在于,所述治具板在与闭环导轨相对应一侧设有第一连接座,所述第一连接座与所述安装基板平行设置,且所述第一连接座上设有与闭环导轨相配合滑轮。
  9. 如权利要求8所述一种便于输送高质量产品的传输机构,其特征在于,所述第一连接座在与所述治具板相背一侧还设有第二连接座,所述第二连接座设置在与闭环链条相对应位置,所述第二连接座通过粘结、螺接或卡接等方式与所述闭环链条固定设置。
  10. 如权利要求1所述一种便于输送高质量产品的传输机构,其特征在于,所述安装基板在与所述治具板相对应一侧设有至少一个到位检测装置。
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