一种高透明低介电损耗增韧环状聚烯烃材料及其制备方法A kind of high transparency and low dielectric loss toughened cyclic polyolefin material and preparation method thereof
技术领域technical field
本发明涉及高分子材料改性领域,尤其涉及一种高透明低介电损耗增韧环状聚烯烃材料及其制备方法。The invention relates to the field of polymer material modification, in particular to a toughened cyclic polyolefin material with high transparency and low dielectric loss and a preparation method thereof.
背景技术Background technique
现有环状聚烯烃材料,虽然介电常数与损耗较低,但是冲击强度较低,无法满足对材料综合性能的要求。现有技术虽可以提升冲击强度,但是同时丧失了透明性,同时介电损耗和介电常数也有升高。Existing cyclic polyolefin materials, although low in dielectric constant and loss, have low impact strength and cannot meet the requirements for comprehensive properties of the material. Although the prior art can improve the impact strength, it loses transparency and increases the dielectric loss and dielectric constant at the same time.
发明内容SUMMARY OF THE INVENTION
基于此,本发明的目的在于克服上述现有技术的不足之处而提供一种高透明低介电损耗增韧环状聚烯烃材料。Based on this, the purpose of the present invention is to overcome the above-mentioned shortcomings of the prior art and provide a toughened cyclic polyolefin material with high transparency and low dielectric loss.
为实现上述目的,本发明所采取的技术方案为:一种高透明低介电损耗增韧环状聚烯烃材料,包括如下重量份的成分:COC树脂70~85份、弹性体10~20份和相容剂5~10份;所述弹性体为苯乙烯-丁二烯-苯乙烯嵌段共聚物(SBS弹性体)、苯乙烯-乙烯-丁二烯-苯乙烯的嵌段共聚物(SEBS弹性体)中的至少一种。In order to achieve the above purpose, the technical solution adopted in the present invention is: a high-transparency and low-dielectric loss toughened cyclic polyolefin material, comprising the following components by weight: 70-85 parts of COC resin, 10-20 parts of elastomer and 5-10 parts of a compatibilizer; the elastomer is a styrene-butadiene-styrene block copolymer (SBS elastomer), a styrene-ethylene-butadiene-styrene block copolymer ( SEBS elastomer) at least one.
本发明涉及的材料,主要是在保证环状聚烯烃材料低介电损耗性能和高透明度的基础上,提升其冲击强度。通过特定的弹性体,一方面提升了材料的冲击强度,另一方面保持了环状聚烯烃较低的介电常数,介电损耗和较高的透明度。The material involved in the invention mainly improves the impact strength on the basis of ensuring the low dielectric loss performance and high transparency of the cyclic polyolefin material. Through the specific elastomer, the impact strength of the material is improved on the one hand, and the low dielectric constant, dielectric loss and high transparency of the cyclic polyolefin are maintained on the other hand.
由于环状聚烯烃是非极性非晶材料,弹性体是极性材料,二者的相容性不好,为了调节弹性体在环状聚烯烃中的分散相尺寸,以达到同时透明和增韧的平衡,本发明采用相容剂,有效的提升了材料的透光率和冲击韧性。Since the cyclic polyolefin is a non-polar amorphous material and the elastomer is a polar material, the compatibility between the two is not good. In order to adjust the size of the dispersed phase of the elastomer in the cyclic polyolefin to achieve simultaneous transparency and toughness The present invention adopts a compatibilizer, which effectively improves the light transmittance and impact toughness of the material.
优选地,所述苯乙烯-乙烯-丁二烯-苯乙烯的嵌段共聚物中,PS的质量百分 含量为28%-33%,所述苯乙烯-乙烯-丁二烯-苯乙烯的嵌段共聚物的重均分子量为5-8万。Preferably, in the styrene-ethylene-butadiene-styrene block copolymer, the mass percentage of PS is 28%-33%, and the styrene-ethylene-butadiene-styrene The weight average molecular weight of the block copolymer is 50,000 to 80,000.
优选地,所述苯乙烯-丁二烯-苯乙烯嵌段共聚物为线型结构;所述苯乙烯-丁二烯-苯乙烯嵌段共聚物中,当PS的质量百分含量为10%-15%时,所述苯乙烯-丁二烯-苯乙烯嵌段共聚物的重均分子量为7-8万;当所述苯乙烯-丁二烯-苯乙烯嵌段共聚物中,当PS的质量百分含量为28%-33%时,所述苯乙烯-丁二烯-苯乙烯嵌段共聚物的分子量为11-12万。Preferably, the styrene-butadiene-styrene block copolymer has a linear structure; in the styrene-butadiene-styrene block copolymer, when the mass percentage of PS is 10% -15%, the weight average molecular weight of the styrene-butadiene-styrene block copolymer is 70,000 to 80,000; when the styrene-butadiene-styrene block copolymer, when PS When the mass percentage of the styrene-butadiene-styrene block copolymer is 28%-33%, the molecular weight of the styrene-butadiene-styrene block copolymer is 110,000-120,000.
优选地,所述COC树脂的透光率大于90%;所述透光率测试标准为GB/T 2410-2008;所述COC树脂为注塑级COC材料;所述COC树脂在260℃、2.16Kg条件下的熔体流动速率大于15g/10min。Preferably, the light transmittance of the COC resin is greater than 90%; the light transmittance test standard is GB/T 2410-2008; the COC resin is an injection molding grade COC material; the COC resin is 260°C, 2.16Kg The melt flow rate under the condition is greater than 15g/10min.
优选地,所述相容剂为马来酸酐接枝聚乙烯(PE-g-MAH)、马来酸酐接枝环状聚烯烃共聚物(COC-g-MAH)中的至少一种;所述相容剂中,马来酸酐接枝率为1%~2%。Preferably, the compatibilizer is at least one of maleic anhydride grafted polyethylene (PE-g-MAH) and maleic anhydride grafted cyclic polyolefin copolymer (COC-g-MAH); the In the compatibilizer, the graft ratio of maleic anhydride is 1% to 2%.
优选地,所述的高透明低介电损耗增韧环状聚烯烃材料,还包含以下重量份的成分:抗氧剂0.1-0.3份和润滑剂0.1-0.2份。Preferably, the high transparency and low dielectric loss toughened cyclic polyolefin material further comprises the following components by weight: 0.1-0.3 part of antioxidant and 0.1-0.2 part of lubricant.
更优选地,所述抗氧剂为受阻胺类抗氧剂,所述润滑剂为乙撑双硬脂酸酰胺。More preferably, the antioxidant is a hindered amine antioxidant, and the lubricant is ethylene bis-stearic acid amide.
同时,本发明还提供所述的高透明低介电损耗增韧环状聚烯烃材料的制备方法,所述方法为:将各成分混合,加入挤出机的主喂料系统,通过挤出机混合挤出造粒,得到所述的高透明低介电损耗增韧环状聚烯烃材料。At the same time, the present invention also provides the preparation method of the high-transparency low-dielectric loss toughened cyclic polyolefin material. The method is as follows: mixing the components, adding them to the main feeding system of the extruder, and passing the extruder through the extruder. Mixing, extruding and granulating to obtain the high-transparency and low-dielectric-loss toughened cyclic polyolefin material.
此外,本发明还公开了所述的高透明低介电损耗增韧环状聚烯烃材料在通讯、雷达、航天、智能穿戴、成像、全球定位领域中的应用。In addition, the present invention also discloses the application of the high transparent and low dielectric loss toughened cyclic polyolefin material in the fields of communication, radar, aerospace, smart wear, imaging and global positioning.
相对于现有技术,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:
1.高冲击,缺口冲击性能>8KJ/m
2,可满足通讯、电子、家电行业基本的冲击要求;
1. High impact, notched impact performance >8KJ/m 2 , which can meet the basic impact requirements of communications, electronics, and home appliance industries;
2.介电性能,2.5GHz下,介电常数为2.4-2.6,介电损耗低至0.001-0.008, 对电场损耗极低,满足现代通讯要求;2. Dielectric properties, at 2.5GHz, the dielectric constant is 2.4-2.6, the dielectric loss is as low as 0.001-0.008, the electric field loss is extremely low, and it meets the requirements of modern communication;
3.高透明,透光率>70%,可满足通讯、电子、家电行业基本的透光要求;3. High transparency, light transmittance > 70%, which can meet the basic light transmittance requirements of communication, electronics and home appliance industries;
4.本发明为热塑性树脂,采用普通的注塑工艺即可加工,成型方便,生产效率高。4. The present invention is a thermoplastic resin, which can be processed by common injection molding process, with convenient molding and high production efficiency.
具体实施方式Detailed ways
为更好的说明本发明的目的、技术方案和优点,下面将结合具体实施例对本发明作进一步说明。以下实施例只是本发明的典型例,本发明的保护范围并不局限于此。In order to better illustrate the purpose, technical solutions and advantages of the present invention, the present invention will be further described below with reference to specific embodiments. The following embodiments are only typical examples of the present invention, and the protection scope of the present invention is not limited thereto.
实施例和对比例中用到的主要代表材料如下:The main representative materials used in the examples and comparative examples are as follows:
COC树脂1#:所述COC树脂的透光率大于90%;所述COC树脂为注塑级COC材料;所述COC树脂在260℃、2.16Kg条件下的熔体流动速率大于15g/10min(厂家:三井化学APEL6015);COC resin 1#: the light transmittance of the COC resin is greater than 90%; the COC resin is an injection molding grade COC material; the melt flow rate of the COC resin at 260°C and 2.16Kg is greater than 15g/10min (manufacturer : Mitsui Chemicals APEL6015);
SBS弹性体1#:PS的质量百分含量为10%-15%,重均分子量为7-8万(巴陵石化YH-796);SBS Elastomer 1#: The mass percentage of PS is 10%-15%, and the weight average molecular weight is 70,000-80,000 (Baling Petrochemical YH-796);
SBS弹性体2#:PS的质量百分含量为28%-33%,重均分子量为11-12万;(巴陵石化YH-791);SBS Elastomer 2#: The mass percentage of PS is 28%-33%, and the weight average molecular weight is 110,000-120,000; (Baling Petrochemical YH-791);
SBS弹性体3#:PS的质量百分含量为35%-40%,重均分子量为14-15万(巴陵石化YH-792);SBS Elastomer 3#: The mass percentage of PS is 35%-40%, and the weight-average molecular weight is 140,000-150,000 (Baling Petrochemical YH-792);
SEBS弹性体1#:PS的质量百分含量为28-33%,重均分子量为5-8万;(Kraton G1652);SEBS Elastomer 1#: The mass percentage of PS is 28-33%, and the weight average molecular weight is 50,000-80,000; (Kraton G1652);
SEBS弹性体2#:PS的质量百分含量为35-40%,重均分子量为9-10万;(Kraton G1654);SEBS Elastomer 2#: The mass percentage of PS is 35-40%, and the weight average molecular weight is 90,000-100,000; (Kraton G1654);
POE弹性体:陶氏化学,POE ENGAGE 7467,190℃、2.16Kg条件下的熔体流动速率约2g/10min;POE elastomer: Dow Chemical, POE ENGAGE 7467, the melt flow rate is about 2g/10min at 190℃, 2.16Kg;
COC-g-MAH:马来酸酐接枝率1%;金发科技股份有限公司;COC-g-MAH: maleic anhydride grafting rate of 1%; Kingfa Technology Co., Ltd.;
PE-g-MAH:马来酸酐接枝率1%;科艾斯W1H;PE-g-MAH: maleic anhydride grafting rate 1%; Coace W1H;
PP-g-MAH(PP接枝马来酸酐):马来酸酐接枝率1%,南海柏晨PC-1;PP-g-MAH (PP grafted maleic anhydride): maleic anhydride grafting rate of 1%, Nanhai Baichen PC-1;
抗氧剂:利安隆RIANOX 1010和RIANOX 168;Antioxidants: RIANOX 1010 and RIANOX 168;
润滑剂:EBS润滑剂,广州金扬化工B50;Lubricant: EBS lubricant, Guangzhou Jinyang Chemical B50;
相关性能的测试标准或方法如下:The relevant performance test standards or methods are as follows:
透光率:参考GB/T 2410-2008;Light transmittance: refer to GB/T 2410-2008;
缺口冲击强度:ISO 180:2000;Notched impact strength: ISO 180:2000;
介电强度与介电损耗:IPC-TM-6502.5.5.13-2007;Dielectric strength and dielectric loss: IPC-TM-6502.5.5.13-2007;
高透明低介电损耗增韧环状聚烯烃材料的制备方法如下:The preparation method of the toughened cyclic polyolefin material with high transparency and low dielectric loss is as follows:
将各成分混合,加入挤出机的主喂料系统,通过挤出机混合挤出造粒,得到所述的高透明低介电损耗增韧环状聚烯烃材料;双螺杆挤出机一至二区温度为200℃~220℃,三至五区温度为220℃~240℃,五至十区温度为240℃~260℃,螺杆转速为300rpm~600rpm。Mix the components, add them to the main feeding system of the extruder, and mix, extrude and granulate through the extruder to obtain the high-transparency and low-dielectric loss toughened cyclic polyolefin material; twin-screw extruder one to two The temperature of zone is 200℃~220℃, the temperature of zone three to five is 220℃~240℃, the temperature of zone five to ten is 240℃~260℃, and the screw speed is 300rpm~600rpm.
本申请设置实施例1~12及对比例1~3,实施例1~5及对比例1~3的各成分含量、性能数据如表1所示;实施例6~12中的各成分含量、性能数据如表2所示。The application sets Examples 1 to 12 and Comparative Examples 1 to 3. The content and performance data of each component in Examples 1 to 5 and Comparative Examples 1 to 3 are shown in Table 1; the content of each component in Examples 6 to 12, The performance data are shown in Table 2.
表1 实施例1~5和对比例1~3中的成分、含量、性能数据Table 1 Composition, content and performance data in Examples 1-5 and Comparative Examples 1-3
表2 实施例6~12中的成分、含量、性能数据Table 2 Composition, content and performance data in Examples 6-12
将实施例1~5与对比例2对比可知,在其他条件相同的情况下,对比例2中的弹性体不为苯乙烯-丁二烯-苯乙烯嵌段共聚物、苯乙烯-乙烯-丁二烯-苯乙烯的嵌段共聚物,其透光度、缺口冲击强度低于实施例1~5,介电损耗高于实施例1~5。Comparing Examples 1 to 5 with Comparative Example 2, it can be seen that under the same other conditions, the elastomer in Comparative Example 2 is not styrene-butadiene-styrene block copolymer, styrene-ethylene-butylene The block copolymer of diene-styrene has lower light transmittance and notched impact strength than Examples 1-5, and higher dielectric loss than Examples 1-5.
将实施例1~3对比可知,实施例1~2中的SBS弹性体,PS的质量百分含量为10%-15%时,所述苯乙烯-丁二烯-苯乙烯嵌段共聚物的重均分子量为7-8万;或所述苯乙烯-丁二烯-苯乙烯嵌段共聚物中,当PS的质量百分含量为28%-33%时,所述苯乙烯-丁二烯-苯乙烯嵌段共聚物的重均分子量为11-12万;实施例3中的SBS弹性体不在上述范围,实施例3中的透光度、缺口冲击强度低于实施例1~2,介电损耗高于实施例1~2。Comparing Examples 1 to 3, it can be seen that in the SBS elastomers in Examples 1 to 2, when the mass percentage of PS is 10%-15%, the styrene-butadiene-styrene block copolymer has a The weight average molecular weight is 70,000-80,000; or in the styrene-butadiene-styrene block copolymer, when the mass percentage of PS is 28%-33%, the styrene-butadiene - The weight average molecular weight of the styrene block copolymer is 110,000-120,000; the SBS elastomer in Example 3 is not within the above range, and the transmittance and notched impact strength in Example 3 are lower than those in Examples 1-2, and the intermediate The electrical loss is higher than that of Examples 1-2.
将实施例4与实施例5对比可知,实施例4中的SEBS弹性体,PS的质量百分含量为33%,重均分子量为5-8万;实施例5中的SEBS弹性体不在上述范围内,实施例5中的透光度、缺口冲击强度低于实施例4,介电损耗高于实施例4。Comparing Example 4 with Example 5, it can be seen that the SEBS elastomer in Example 4 has a mass percentage content of PS of 33% and a weight-average molecular weight of 50,000 to 80,000; the SEBS elastomer in Example 5 is not in the above-mentioned range. The transmittance and notched impact strength in Example 5 were lower than those in Example 4, and the dielectric loss was higher than that in Example 4.
将实施例10、11、12对比可知,实施例12中的相容剂不为PE-g-MAH、COC-g-MAH,实施例12的透光度、缺口冲击强度低于实施例10~11,介电损耗高于实施例10~11。Comparing Examples 10, 11 and 12, it can be seen that the compatibilizer in Example 12 is not PE-g-MAH or COC-g-MAH, and the transmittance and notched impact strength of Example 12 are lower than those of Examples 10~ 11. The dielectric loss is higher than that of Examples 10-11.
将实施例1与对比例3对比可知,对比例3中弹性体的含量不在本申请范围内,其透光度明显低于实施例1,介电损耗明显高于实施例1。Comparing Example 1 with Comparative Example 3, it can be seen that the content of elastomer in Comparative Example 3 is not within the scope of the present application, its transmittance is significantly lower than that of Example 1, and the dielectric loss is significantly higher than that of Example 1.
最后所应当说明的是,以上实施例仅用以说明本发明的技术方案而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit the protection scope of the present invention. Although the present invention is described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that, The technical solutions of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention.