WO2022001831A1 - Silencing unit, and honeycomb muffler - Google Patents
Silencing unit, and honeycomb muffler Download PDFInfo
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- WO2022001831A1 WO2022001831A1 PCT/CN2021/102144 CN2021102144W WO2022001831A1 WO 2022001831 A1 WO2022001831 A1 WO 2022001831A1 CN 2021102144 W CN2021102144 W CN 2021102144W WO 2022001831 A1 WO2022001831 A1 WO 2022001831A1
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- muffler
- sound
- outer ring
- absorbing material
- unit
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- 230000030279 gene silencing Effects 0.000 title abstract 7
- 239000011358 absorbing material Substances 0.000 claims abstract description 78
- 230000000694 effects Effects 0.000 claims abstract description 37
- 239000000463 material Substances 0.000 claims description 47
- 238000005253 cladding Methods 0.000 claims description 16
- 239000003989 dielectric material Substances 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 2
- 230000009467 reduction Effects 0.000 abstract description 57
- 238000010586 diagram Methods 0.000 description 16
- 238000004891 communication Methods 0.000 description 15
- 230000001413 cellular effect Effects 0.000 description 11
- 239000011248 coating agent Substances 0.000 description 9
- 238000000576 coating method Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 229920000742 Cotton Polymers 0.000 description 5
- 239000003365 glass fiber Substances 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 4
- 230000017525 heat dissipation Effects 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 230000000644 propagated effect Effects 0.000 description 3
- 238000001228 spectrum Methods 0.000 description 3
- 238000000862 absorption spectrum Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 210000003793 centrosome Anatomy 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000007888 film coating Substances 0.000 description 1
- 238000009501 film coating Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
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- 239000011159 matrix material Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
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Classifications
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- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
- G10K11/00—Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/16—Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
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- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
- G10K11/00—Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/16—Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/162—Selection of materials
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- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
- G10K11/00—Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/18—Methods or devices for transmitting, conducting or directing sound
Definitions
- the embodiments of the present disclosure relate to the technical field of noise reduction and noise reduction of equipment, and in particular, to a noise reduction unit and a cellular muffler.
- the power consumption of communication equipment is huge, and a large number of axial fans are usually used for heat dissipation; while the communication industry stipulates that the noise standard of unattended communication equipment room equipment is less than 75dBA, and the noise standard of manned communication equipment room equipment is less than 72dBA; When the heat dissipation of the equipment is satisfied, there is a risk of excessive noise, and the noise will also endanger human health and safety. Therefore, it is usually necessary to install a muffler for noise reduction and noise reduction.
- Embodiments of the present disclosure provide a muffler unit and a honeycomb muffler to at least solve the problem of how to improve the noise reduction effect of the muffler unit in a limited space.
- a sound-absorbing unit comprising: an outer ring and a central body, wherein the outer ring is composed of a first sound-absorbing material and has a hollow cavity; the central body is composed of a second sound-absorbing material It is made of sound material and is arranged in the hollow cavity; a sound reduction channel for air flow is formed between the inner surface of the hollow cavity of the outer ring and the outer surface of the central body, and the sound reduction channel The cross section of the air flow varies along the direction in which the airflow passes.
- the thickness of the first sound absorbing material constituting the outer ring varies continuously along the direction in which the airflow passes.
- the inner surface of the hollow cavity of the outer ring extends in a streamline or straight line along the direction in which the airflow passes.
- the thickness of the second sound absorbing material constituting the central body varies continuously along the direction in which the airflow passes.
- the central body is disposed in the center of the hollow cavity of the outer ring.
- the muffling unit is used to be mounted on a device having a fan, and the size of the cross-section of the central body at the end of the muffling unit close to the fan is the same as that of the fan. to match the size of the wheels.
- a position of the center body at an end of the muffler unit close to the fan matches a position of a hub of the fan.
- the central body is conical or streamlined or frustoconical.
- the first sound absorbing material and the second sound absorbing material comprise a porous dielectric material having sound absorbing properties.
- a surface of the outer ring and/or the central body is covered with a cladding material, wherein the cladding material has an anechoic effect on sound waves of a predetermined frequency.
- the cladding material includes one of the following: perforated plate material, micro-perforated plate material, film cladding material.
- a honeycomb muffler comprising: a housing and a plurality of muffler units according to any one of the above embodiments, wherein the plurality of muffler units are arranged in the housing.
- adjacent sound-absorbing units are in contact with each other; and/or, a sound-absorbing unit in the plurality of sound-absorbing units that is close to the outer casing is in contact with the outer casing.
- the muffler channel formed between the outer ring and the central body in the muffler unit has the characteristic of changing cross-section along the direction in which the airflow passes, the path length of the sound wave transmission in the muffler channel is effectively increased, thereby improving the muffler. Noise reduction effect. Therefore, the problem of how to improve the noise reduction effect of the muffler unit in a limited space can be solved.
- FIG. 1a is a schematic structural diagram of the center body 104 in the muffler unit 10 according to an embodiment of the present disclosure
- FIG. 1b is a schematic structural diagram of the outer ring 102 in the muffler unit 10 according to an embodiment of the present disclosure
- FIG. 1c is a schematic structural diagram of the muffler unit 10 according to an embodiment of the present disclosure.
- FIG. 2 is a schematic diagram of an exemplary structure of the muffling unit 10 according to an embodiment of the present disclosure
- FIG. 3 is a schematic structural diagram of a honeycomb muffler 20 according to an embodiment of the present disclosure
- FIG. 4 is a schematic structural diagram of the muffling unit 10 according to Example 1 of the present disclosure.
- FIG. 5 is a schematic structural diagram of the muffler unit 10 according to Example 2 of the present disclosure.
- FIG. 6 is a schematic structural diagram of the muffling unit 10 according to Example 3 of the present disclosure.
- Common mufflers for equipment usually include chip, folded, and cellular (matrix) mufflers. Noise reduction is mainly achieved by utilizing the sound absorption properties of porous media materials.
- the common muffler has the following problems: due to the limited space in the computer room, the depth space of the muffler in the communication equipment cabinet is limited, generally not exceeding 200mm, and the length of the muffler channel is short, which affects the comprehensive noise reduction effect of the muffler.
- the noise reduction performance of the muffler at low frequencies is poor. Since the effective frequency of noise reduction of porous dielectric materials is strongly related to the thickness, the thickness of the porous material in the muffler channel of ordinary mufflers is the same, resulting in a limited bandwidth of effective noise reduction.
- an embodiment of the present disclosure provides a muffler with a variable-section channel and a honeycomb-type muffler with such a muffler.
- the muffler is designed to cooperate with a central sound absorbing body by adopting a variable-section channel design. , Under the premise of the same space occupation, the low-frequency noise reduction effect is improved, and the effective noise reduction frequency bandwidth is increased.
- the surface of the porous sound-absorbing material it is possible to further target noise reduction for specific frequencies and enhance the sound-absorbing effect of the muffler.
- the muffler unit and the cellular muffler including the muffler unit provided in the embodiments of the present application can be used for various types of devices that generate noise during operation, including communication devices and the like.
- the muffler unit or the honeycomb muffler including a plurality of muffler units can be connected to the communication equipment through but not limited to screw fastening, riveting and other processes.
- FIG. 1a is a schematic structural diagram of the center body 104 in the muffler unit 10 according to the embodiment of the present disclosure
- FIG. 1b is according to the present disclosure.
- FIG. 1 c is a schematic diagram of the structure of the muffler unit 10 according to the embodiment of the present disclosure. As shown in FIG.
- the muffler unit 10 includes an outer ring 102 and a central body 104, wherein the outer ring 102 is made of a first sound absorbing material and has a hollow cavity (the body of the outer ring 102 and the hollow cavity it has are such as 1b); the central body 104 is made of a second sound-absorbing material (the body of the central body 104 is shown in Figure 1a), and is arranged in the hollow cavity; the inner part of the hollow cavity of the outer ring 102 Between the surface and the outer surface of the central body 104 is formed a muffler channel 106 for air flow, and the cross section of the muffler channel 106 changes along the direction of the air flow (the outer ring 102 and the central body 104 together The muffling channel 106 is formed as shown in Figure 1c).
- the muffling channel 106 formed between the outer ring 102 and the central body 104 in the muffling unit 10 has the characteristic of changing the cross-section along the direction in which the airflow passes, the path of sound wave transmission in the muffling channel 106 is effectively increased. length, thereby improving the noise reduction effect of the muffler. Therefore, the problem of how to improve the noise reduction effect of the muffler unit in a limited space can be solved.
- FIGS. 1 a to 1 c only exemplarily show the streamlined outer ring 102 and the conical center body 104 , but the solutions of the embodiments of the present disclosure are not limited to the shown outer ring 102 and the conical center body 104 .
- the form of the central body 104 Compared with the structure of the muffler unit 10 of the honeycomb muffler in the related art, the cross section of the muffler channel 106 can be changed along the direction of the airflow to increase the path length.
- the inner surface of the hollow cavity and the central body 104 There is no special requirement for the shape of the specific curved surface of the outer surface, as long as the muffler channel 106 formed between the two has the property of changing the cross-section along the direction of the airflow passing, the effect of increasing the path length can be achieved, thereby improving the Muffler noise reduction effect.
- the thickness of the first sound absorbing material constituting the outer ring 102 varies continuously along the direction in which the airflow passes.
- the inner surface of the hollow cavity of the outer ring 102 extends in a streamlined manner in the direction in which the airflow passes.
- the noise reduction channel 106 is made in a streamline shape, which can effectively reduce the airflow resistance and improve the comprehensive noise reduction effect.
- the inner surface of the hollow cavity of the outer ring 102 extends linearly along the direction in which the airflow passes, and the linear hollow cavity has the advantage of being easy to process.
- the thickness of the second sound absorbing material constituting the central body 104 varies continuously along the direction in which the airflow passes.
- the central body 104 is conical or streamlined or frustoconical.
- the conical and streamlined central body 104 can effectively reduce the airflow resistance and improve the comprehensive noise reduction effect, and the circular truncated central body 104 also has the advantage of being easy to process.
- the sound waves are reflected and propagated between the sound absorbing materials of different thicknesses in the channel, and the sound waves of different frequencies gradually It is absorbed, which increases the effective noise reduction frequency band; in addition, the sound wave has interference phenomenon in the channel, which also plays a certain role in noise reduction.
- the central body 104 is disposed in the center of the hollow cavity of the outer ring 102 .
- the noise cancellation unit 10 can be geometrically symmetrical, which is a good way to reduce the noise Mounting of the unit 10 to equipment or assembly as a cellular muffler provides convenience.
- the muffling unit 10 is used for installation on a device having a fan, and the size of the cross-section of the central body 104 at the end of the muffling unit 10 near the fan is the same as The size of the fan hub is matched. In at least one exemplary embodiment, the position of the central body 104 at the end of the muffler unit 10 close to the fan matches the position of the hub of the fan. With this design, the obstruction to airflow is minimized.
- the first sound absorbing material and the second sound absorbing material include porous media materials having sound absorbing properties, for example, may be sound absorbing cotton, glass fibers, or other porous media materials. It should be noted that the first sound-absorbing material and the second sound-absorbing material may be the same sound-absorbing material or different sound-absorbing materials.
- the absorption spectrum characteristics of the noise and the frequency band composition structure of the noise generated by the device are selected, which are not specifically limited in this embodiment of the present disclosure.
- FIG. 2 is an exemplary structural schematic diagram of the muffler unit 10 according to an embodiment of the present disclosure.
- the outer ring 102 and/or the surface sticker of the central body 104 is There is a cladding material 108, wherein the cladding material 108 has a sound dampening effect on sound waves of a predetermined frequency.
- the cladding material 108 includes one of the following: a perforated sheet material, a micro-perforated sheet material, a film cladding material.
- the specific parameters of the cladding material 108 can be obtained by theoretical calculation according to the noise spectrum to be suppressed.
- FIG. 3 is a schematic structural diagram of a cellular muffler 20 according to an embodiment of the present disclosure.
- the cellular muffler 20 comprising: a casing 12 and a plurality of muffler units 10 , wherein the plurality of muffler units 10 are arranged in the casing 12 .
- the sound-absorbing unit 10 includes an outer ring 102 and a central body 104, wherein the outer ring 102 is composed of a first sound absorbing material with A hollow cavity (the main body of the outer ring 102 and its hollow cavity are shown in Figure 1b); the central body 104 is made of a second sound-absorbing material (the main body of the central body 104 is shown in Figure 1a), which is arranged in the hollow cavity In the middle; between the inner surface of the hollow cavity of the outer ring 102 and the outer surface of the central body 104, a muffler channel 106 for air flow is formed, and the cross section of the muffler channel 106 is along the The direction of air flow changes (the outer ring 102 and the central body 104 together form the muffling channel 106 as shown in Figure 1c).
- adjacent muffler units 10 are attached to each other; and/or, a muffler unit 10 of the plurality of muffler units 10 that is close to the housing 12 and the housing 12 fit in between.
- a better muffling effect can be achieved.
- the muffler channel 106 formed between the outer ring 102 and the center body 104 in the muffler unit 10 of the honeycomb muffler 20 has the characteristic of changing cross-section along the direction in which the airflow passes, the muffler channel 106 is effectively increased.
- the cross section of the muffler channel 106 of each muffler unit 10 in the honeycomb muffler 20 in the present embodiment varies along the direction in which the airflow passes, that is, The length of the path can be increased, and the shape of the specific curved surface of the inner surface of the hollow cavity and the outer surface of the central body 104 has no special requirements, as long as the muffling channel 106 formed between the two has a change in the direction of the airflow passing through.
- the nature of the section can achieve the effect of increasing the path length, thereby improving the noise reduction effect of the muffler.
- the thickness of the first sound absorbing material constituting the outer ring 102 varies continuously along the direction in which the airflow passes.
- the inner surface of the hollow cavity of the outer ring 102 extends in a streamlined manner in the direction in which the airflow passes.
- the noise reduction channel 106 is made in a streamline shape, which can effectively reduce the airflow resistance and improve the comprehensive noise reduction effect.
- the inner surface of the hollow cavity of the outer ring 102 extends linearly along the direction in which the airflow passes, and the linear hollow cavity has the advantage of being easy to process.
- the thickness of the second sound absorbing material constituting the central body 104 varies continuously along the direction in which the airflow passes.
- the central body 104 is conical or streamlined or frustoconical.
- the conical and streamlined central body 104 can effectively reduce the airflow resistance and improve the comprehensive noise reduction effect, and the circular truncated central body 104 also has the advantage of being easy to process.
- the sound waves are reflected and propagated between the sound absorbing materials of different thicknesses in the channel, and the sound waves of different frequencies gradually It is absorbed, which increases the effective noise reduction frequency band; in addition, the sound wave has interference phenomenon in the channel, which also plays a certain role in noise reduction.
- the central body 104 is disposed in the center of the hollow cavity of the outer ring 102 .
- the noise cancellation unit 10 can be geometrically symmetrical, which is a good way to reduce the noise Mounting of the unit 10 to equipment or assembly into a cellular muffler 20 provides convenience.
- the honeycomb muffler 20 is for mounting on a device having a fan, and the center body 104 is at the end of the muffler unit 10 of the honeycomb muffler 20 near the fan.
- the size of the cross section matches the size of the hub of the fan.
- the position of the central body 104 at the end of the muffler unit 10 of the honeycomb muffler 20 near the fan matches the position of the hub of the fan. With this design, the obstruction to airflow is minimized.
- the first sound absorbing material and the second sound absorbing material include porous media materials having sound absorbing properties, for example, may be sound absorbing cotton, glass fibers, or other porous media materials. It should be noted that the first sound-absorbing material and the second sound-absorbing material may be the same sound-absorbing material or different sound-absorbing materials.
- the absorption spectrum characteristics of the noise and the frequency band composition structure of the noise generated by the device are selected, which are not specifically limited in this embodiment of the present disclosure.
- a surface of the outer ring 102 and/or the central body 104 is covered with a cladding material 108 , wherein the cladding material 108 has a sound attenuation effect on sound waves of a predetermined frequency.
- the cladding material 108 includes one of the following: a perforated sheet material, a micro-perforated sheet material, a film cladding material. In practical applications, the specific parameters of the cladding material 108 can be obtained by theoretical calculation according to the noise spectrum to be suppressed.
- the structure of the cellular muffler 20 and the muffler unit 10 in the embodiment of the present disclosure will be described in detail below by taking a cellular muffler 20 applied to a variable cross-section channel of a communication device as an example.
- the honeycomb muffler 20 with variable cross-section channel includes a cuboid shell 12 and a plurality of muffler units 10 .
- the cuboid housing 12 can be connected with the communication device through but not limited to screw fastening, riveting and other processes.
- the muffler unit 10 is provided with a muffler channel 106 along the axial direction.
- the muffler unit 10 includes an outer ring 102 of a sound-absorbing material, a center body 104 of the sound-absorbing material, and a coating material 108 on the surface of the sound-absorbing material. .
- the sound-absorbing channel 106 refers to the airflow channel between the outer ring 102 of the sound-absorbing material and the central body 104 of the sound-absorbing material, and the channel is in the form of variable cross-section along the flow direction of the airflow.
- the outer ring 102 of the sound-absorbing material is composed of sound-absorbing material whose thickness gradually changes along the airflow movement direction of the sound-absorbing channel, and the sound-absorbing material may be sound-absorbing cotton, glass fiber, or other porous media materials.
- the center body 104 of the sound-absorbing material is composed of sound-absorbing material whose thickness gradually changes along the airflow movement direction of the sound-absorbing channel, and is located in the center of the air duct formed by the outer ring of the sound-absorbing material, and the diameter near the fan side is the same as the size of the fan hub, This minimizes obstruction to airflow.
- the sound-absorbing material may be sound-absorbing cotton, glass fiber, or other porous media materials.
- the coating material 108 on the surface of the sound-absorbing material is closely attached to the outer ring 102 of the sound-absorbing material and the surface of the center body 104 of the sound-absorbing material, and can be a perforated plate, a micro-perforated plate, a film covering material, or the like.
- the effective noise reduction frequency band of the sound absorbing material is strongly related to the thickness. The thicker the thickness, the better the low frequency noise reduction effect.
- the specific frequency is reduced through the coating material 108 on the surface of the sound-absorbing material, and then the sound-absorbing material is passed through the outer ring 102 and the center body 104 of the sound-absorbing material. frequency muting.
- variable-section muffler channel increases the path length of sound wave transmission and improves the noise reduction effect of the muffler; the sound wave is reflected and propagated between sound absorbing materials of different thicknesses in the channel, and the sound waves of different frequencies are gradually absorbed, increasing the effective noise reduction frequency band ; In addition, there is interference phenomenon of sound waves in the channel, which also plays a certain role in noise reduction.
- the effective noise reduction frequency bandwidth is increased without increasing the space occupied by the muffler, the low frequency noise reduction effect is improved, and the comprehensive noise reduction effect of the honeycomb muffler 20 is improved.
- the comprehensive noise reduction amount of the folding plate muffler applied to the core router after considering the heat dissipation is 3dBA, and the comprehensive noise reduction amount of the ordinary honeycomb muffler is 4dBA;
- the noise reduction channel honeycomb muffler 20 under the same external dimensions, the comprehensive noise reduction amount can reach 6dBA, and the noise reduction effect is significantly improved.
- FIG. 4 is a schematic structural diagram of the muffler unit 10 according to Example 1 of the present disclosure.
- the muffler unit 10 consists of an outer ring 102 of a sound absorbing material, a center body 104 of the sound absorbing material, and the sound absorbing material.
- the surface coating material 108 is composed.
- the outer ring 102 of the sound-absorbing material is streamlined, the sound-absorbing material is sound-absorbing cotton, the center body 104 of the sound-absorbing material is conical, and the covering material 108 on the surface of the sound-absorbing material is a micro-perforated plate.
- the parameters of the microperforated plate can be calculated theoretically according to the noise spectrum desired to be suppressed.
- the streamlined airflow channel can reduce airflow resistance and improve the overall noise reduction effect.
- FIG. 5 is a schematic structural diagram of the muffler unit 10 according to Example 2 of the present disclosure.
- the muffler unit 10 is composed of an outer ring 102 of a sound-absorbing material, a center body 104 of the sound-absorbing material, and the sound-absorbing material.
- the surface coating material 108 is composed.
- the difference from Example 1 is that the interface of the outer ring 102 of the sound absorbing material is linear, the center body 104 of the sound absorbing material is streamlined, and the coating material 108 on the surface of the sound absorbing material is a film coating material.
- FIG. 6 is a schematic structural diagram of the muffler unit 10 according to Example 3 of the present disclosure.
- the muffler unit 10 is composed of an outer ring 102 of a sound-absorbing material, a center body 104 of the sound-absorbing material, and the sound-absorbing material.
- the surface coating material 108 is composed.
- the sound-absorbing material is glass fiber
- the interface of the outer ring 102 of the sound-absorbing material is linear
- the central body 104 of the sound-absorbing material is a circular truncated structure
- the coating material 108 on the surface of the sound-absorbing material is perforated. plate structure.
- the straight-shaped outer ring of sound-absorbing material and the conical-shaped sound-absorbing material center body improve the machinability of the muffler.
- the muffler unit 10 has a muffler channel with a variable section, which increases the muffler channel path and improves the low-frequency muffling effect; in addition, the muffler unit 10 has a muffler center body with a variable section , the porous dielectric materials with different thicknesses broaden the effective noise reduction frequency band. Under the limitation of limited depth, the scheme improves the low-frequency sound absorption effect of the muffler, increases the effective noise reduction frequency bandwidth of the muffler, and improves the comprehensive noise reduction effect.
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Abstract
Disclosed are a silencing unit and a honeycomb muffler. The silencing unit (10) comprises an outer ring (102) and a central body (104), wherein the outer ring (102) is composed of a first sound absorbing material and comprises a hollow cavity; the central body (104) is composed of a second sound absorbing material and is arranged in the hollow cavity; a silencing channel (106), which is used for having an airflow pass therethrough, is formed between an inner surface of the hollow cavity of the outer ring (102) and an outer surface of the central body (104), and the cross-section of the silencing channel (106) varies in the direction of the airflow passing through. The silencing unit solves the problem of how to improve the noise reduction effect of a silencing unit in a limited space, thus improving a comprehensive noise reduction effect.
Description
本申请要求于2020年06月29日提交中国专利局、申请号为202010606307.1、发明名称“消声单元和蜂窝式消声器”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application filed on June 29, 2020, with the application number 202010606307.1 and the invention title "Muffler Unit and Honeycomb Muffler", the entire contents of which are incorporated into this application by reference.
本公开实施例涉及设备消声降噪技术领域,具体而言,涉及一种消声单元和蜂窝式消声器。The embodiments of the present disclosure relate to the technical field of noise reduction and noise reduction of equipment, and in particular, to a noise reduction unit and a cellular muffler.
通讯设备功耗巨大,通常采用大量的轴流风机用于散热;而通讯行业规定无人值守通讯设备机房设备噪声标准小于75dBA,有人值守通讯设备机房设备噪声标准小于72dBA;如不采取措施,在满足设备散热的情况下噪声存在超标的风险,同时噪声也会危害人的健康安全,因此通常需要加装消声器进行消声降噪。The power consumption of communication equipment is huge, and a large number of axial fans are usually used for heat dissipation; while the communication industry stipulates that the noise standard of unattended communication equipment room equipment is less than 75dBA, and the noise standard of manned communication equipment room equipment is less than 72dBA; When the heat dissipation of the equipment is satisfied, there is a risk of excessive noise, and the noise will also endanger human health and safety. Therefore, it is usually necessary to install a muffler for noise reduction and noise reduction.
随着时代发展,通讯设备的功耗大幅增加,而机房的噪声标准没有降低,普通的消声器已无法满足通讯设备的降噪需要,未来通讯设备结构尺寸、散热、噪声的矛盾更加突出,产品降噪面临巨大考验。实际上,不仅仅是通讯设备,其他类型的设备也面临同样的问题。如何在有限空间内提高消声单元的降噪效果,是本领域技术人员亟待解决的问题。With the development of the times, the power consumption of communication equipment has increased significantly, but the noise standard of the computer room has not been lowered. The ordinary muffler can no longer meet the noise reduction needs of communication equipment. In the future, the contradiction between the structure size, heat dissipation and noise of communication equipment will become more prominent. Noise faces a huge challenge. In fact, not only communication equipment, but other types of equipment also face the same problem. How to improve the noise reduction effect of the muffler unit in a limited space is an urgent problem to be solved by those skilled in the art.
公开内容public content
本公开实施例提供了一种消声单元和蜂窝式消声器,以至少解决有限空间内如何提高消声单元的降噪效果的问题。Embodiments of the present disclosure provide a muffler unit and a honeycomb muffler to at least solve the problem of how to improve the noise reduction effect of the muffler unit in a limited space.
根据本公开的一个实施例,提供了一种消声单元,包括:外环和中心体,其中,所述外环由第一吸声材料构成,具有中空腔;所述中心体由第二吸声材料构成,设置在所述中空腔中;所述外环的所述中空腔的内表面和所述中心体的外表面之间形成用于气流通过的消声通道,且所述消声通道的横截面沿所述气流通过的方向变化。According to an embodiment of the present disclosure, there is provided a sound-absorbing unit, comprising: an outer ring and a central body, wherein the outer ring is composed of a first sound-absorbing material and has a hollow cavity; the central body is composed of a second sound-absorbing material It is made of sound material and is arranged in the hollow cavity; a sound reduction channel for air flow is formed between the inner surface of the hollow cavity of the outer ring and the outer surface of the central body, and the sound reduction channel The cross section of the air flow varies along the direction in which the airflow passes.
在至少一个示例性实施例中,构成所述外环的所述第一吸声材料的厚度沿所述气流通过的方向连续变化。In at least one exemplary embodiment, the thickness of the first sound absorbing material constituting the outer ring varies continuously along the direction in which the airflow passes.
在至少一个示例性实施例中,所述外环的所述中空腔的所述内表面沿所述气流通过的方向呈流线型或直线型延伸。In at least one exemplary embodiment, the inner surface of the hollow cavity of the outer ring extends in a streamline or straight line along the direction in which the airflow passes.
在至少一个示例性实施例中,构成所述中心体的所述第二吸声材料的厚度沿所述气流通过的方向连续变化。In at least one exemplary embodiment, the thickness of the second sound absorbing material constituting the central body varies continuously along the direction in which the airflow passes.
在至少一个示例性实施例中,所述中心体设置在所述外环的所述中空腔的中心。In at least one exemplary embodiment, the central body is disposed in the center of the hollow cavity of the outer ring.
在至少一个示例性实施例中,所述消声单元用于安装在具有风扇的设备上,所述中心体在所述消声单元的靠近所述风扇的一端的横截面的尺寸与所述风扇的轮毂的尺寸相匹配。In at least one exemplary embodiment, the muffling unit is used to be mounted on a device having a fan, and the size of the cross-section of the central body at the end of the muffling unit close to the fan is the same as that of the fan. to match the size of the wheels.
在至少一个示例性实施例中,所述中心体在所述消声单元的靠近所述风扇的一端的位置与所述风扇的轮毂的位置相匹配。In at least one exemplary embodiment, a position of the center body at an end of the muffler unit close to the fan matches a position of a hub of the fan.
在至少一个示例性实施例中,所述中心体呈圆锥型或流线体型或圆台型。In at least one exemplary embodiment, the central body is conical or streamlined or frustoconical.
在至少一个示例性实施例中,所述第一吸声材料和所述第二吸声材料包括具有吸声性质的多孔介质材料。In at least one exemplary embodiment, the first sound absorbing material and the second sound absorbing material comprise a porous dielectric material having sound absorbing properties.
在至少一个示例性实施例中,所述外环和/或所述中心体的表面贴有包覆材料,其中,所述包覆材料对预定频率的声波具有消声作用。In at least one exemplary embodiment, a surface of the outer ring and/or the central body is covered with a cladding material, wherein the cladding material has an anechoic effect on sound waves of a predetermined frequency.
在至少一个示例性实施例中,所述包覆材料包括以下之一:穿孔板材料、微穿孔板材料、薄膜覆面材料。In at least one exemplary embodiment, the cladding material includes one of the following: perforated plate material, micro-perforated plate material, film cladding material.
根据本公开的一个实施例,提供了一种蜂窝式消声器,包括:外壳和多个上述任一实施例所述的消声单元,其中,所述多个消声单元设置于所述外壳中。According to an embodiment of the present disclosure, there is provided a honeycomb muffler, comprising: a housing and a plurality of muffler units according to any one of the above embodiments, wherein the plurality of muffler units are arranged in the housing.
在至少一个示例性实施例中,相邻的消声单元之间相贴合;和/或,所述多个消声单元中靠近所述外壳的消声单元与所述外壳之间相贴合。In at least one exemplary embodiment, adjacent sound-absorbing units are in contact with each other; and/or, a sound-absorbing unit in the plurality of sound-absorbing units that is close to the outer casing is in contact with the outer casing. .
通过本公开,由于消声单元中的外环和中心体之间形成的消声通道具有沿着气流通过的方向变截面的特性,有效增加了消声通道内声波传递的路径长度,从而提升消声器降噪效果。因此,可以解决有限空间内如何提高消声单元的降噪效果的问题。Through the present disclosure, since the muffler channel formed between the outer ring and the central body in the muffler unit has the characteristic of changing cross-section along the direction in which the airflow passes, the path length of the sound wave transmission in the muffler channel is effectively increased, thereby improving the muffler. Noise reduction effect. Therefore, the problem of how to improve the noise reduction effect of the muffler unit in a limited space can be solved.
图1a是根据本公开实施例的消声单元10中的中心体104的结构示意图;FIG. 1a is a schematic structural diagram of the center body 104 in the muffler unit 10 according to an embodiment of the present disclosure;
图1b是根据本公开实施例的消声单元10中的外环102的结构示意图;FIG. 1b is a schematic structural diagram of the outer ring 102 in the muffler unit 10 according to an embodiment of the present disclosure;
图1c是根据本公开实施例的消声单元10的结构示意图;FIG. 1c is a schematic structural diagram of the muffler unit 10 according to an embodiment of the present disclosure;
图2是根据本公开实施例的消声单元10的示例性结构示意图;FIG. 2 is a schematic diagram of an exemplary structure of the muffling unit 10 according to an embodiment of the present disclosure;
图3是根据本公开实施例的蜂窝式消声器20的结构示意图;3 is a schematic structural diagram of a honeycomb muffler 20 according to an embodiment of the present disclosure;
图4是根据本公开实例1的消声单元10的结构示意图;4 is a schematic structural diagram of the muffling unit 10 according to Example 1 of the present disclosure;
图5是根据本公开实例2的消声单元10的结构示意图;5 is a schematic structural diagram of the muffler unit 10 according to Example 2 of the present disclosure;
图6是根据本公开实例3的消声单元10的结构示意图。FIG. 6 is a schematic structural diagram of the muffling unit 10 according to Example 3 of the present disclosure.
10:消声单元10: Muffler unit
20:蜂窝式消声器20: Honeycomb muffler
102:外环102: Outer Ring
104:中心体104: Centrosome
106:消声通道106: Muffler channel
108:包覆材料108: Covering material
设备(例如,通讯设备机柜)常见消声器形式通常有片式、折板式、蜂窝式(矩阵式)消声器。主要利用多孔介质材料的吸声性能实现降噪。然而,普通消声器存在如下问题:因为机房空间限制,通讯设备机柜消声器的深度空间有限,一般不超过200mm,消声通道长度短,影响消声器综合降噪效果。另外由于多孔介质材料自身的吸声特性的原因,消声器在低频的降噪性能较差。由于多孔介质材料降噪有效频率与厚度强相关,普通消声器的消声通道中多孔材料厚度相同,导致有效降噪频带宽度受限。Common mufflers for equipment (for example, communication equipment cabinets) usually include chip, folded, and cellular (matrix) mufflers. Noise reduction is mainly achieved by utilizing the sound absorption properties of porous media materials. However, the common muffler has the following problems: due to the limited space in the computer room, the depth space of the muffler in the communication equipment cabinet is limited, generally not exceeding 200mm, and the length of the muffler channel is short, which affects the comprehensive noise reduction effect of the muffler. In addition, due to the sound absorption characteristics of the porous medium material itself, the noise reduction performance of the muffler at low frequencies is poor. Since the effective frequency of noise reduction of porous dielectric materials is strongly related to the thickness, the thickness of the porous material in the muffler channel of ordinary mufflers is the same, resulting in a limited bandwidth of effective noise reduction.
为了解决上述问题至少之一,本公开实施例提供了一种具有变截面通道消声单元以及具有这样的消声单元的蜂窝式消声器,该消声单元通过采用变截面通道设计配合中心吸声体,在占用空间不变的前提下,提高了低频降噪效果,增加了有效降噪频带宽度。另外,通过在多孔吸声材料表面包覆材料,可以针对特定频率进一步针对性降噪,增强消声器的消声效果。In order to solve at least one of the above problems, an embodiment of the present disclosure provides a muffler with a variable-section channel and a honeycomb-type muffler with such a muffler. The muffler is designed to cooperate with a central sound absorbing body by adopting a variable-section channel design. , Under the premise of the same space occupation, the low-frequency noise reduction effect is improved, and the effective noise reduction frequency bandwidth is increased. In addition, by coating the surface of the porous sound-absorbing material, it is possible to further target noise reduction for specific frequencies and enhance the sound-absorbing effect of the muffler.
下文中将参考附图并结合实施例来详细说明本公开的实施例。Hereinafter, embodiments of the present disclosure will be described in detail with reference to the accompanying drawings and in conjunction with the embodiments.
需要说明的是,本公开的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。It should be noted that the terms "first", "second" and the like in the description and claims of the present disclosure and the above drawings are used to distinguish similar objects, and are not necessarily used to describe a specific sequence or sequence.
本申请实施例中所提供的实施例的消声单元以及包括消声单元的蜂窝式消声器,可以用于各种类型的在工作时会产生噪声的设备,包括通讯设备等等。以用于通讯设备为例,该消声单元或者包括多个消声单元的蜂窝式消声器可以通过但不限于通过螺钉紧固、铆接等工艺与通讯设备连接。The muffler unit and the cellular muffler including the muffler unit provided in the embodiments of the present application can be used for various types of devices that generate noise during operation, including communication devices and the like. Taking communication equipment as an example, the muffler unit or the honeycomb muffler including a plurality of muffler units can be connected to the communication equipment through but not limited to screw fastening, riveting and other processes.
以下详细描述本公开实施例的用于对设备进行消声的消声单元的结构,图1a是根据本公开实施例的消声单元10中的中心体104的结构示意图;图1b是根据本公开实施例的消声单元10中的外环102的结构示意图;图1c是根据本公开实施例的消声单元10的结构示意图。如图1c所示,该消声单元10包括外环102和中心体104,其中,所述外环102由第一吸声材料构成,具有中空腔(外环102本体及其具有的中空腔如图1b所示);所述中心体104由第二吸声材料构成(中心体104本体如图1a所示),设置在所述中空腔中;所述外环102的所述中空腔的内表面和所述中心体104的外表面之间形成用于气流通过的消声通道106,且所述消声通道106的横截面沿所述气流通过的方向变化(外环102和中心体104共同形成消声通道106如图1c所示)。The structure of the muffler unit for muffling equipment according to the embodiment of the present disclosure will be described in detail below. FIG. 1a is a schematic structural diagram of the center body 104 in the muffler unit 10 according to the embodiment of the present disclosure; FIG. 1b is according to the present disclosure. Schematic diagram of the structure of the outer ring 102 in the muffler unit 10 of the embodiment; FIG. 1 c is a schematic diagram of the structure of the muffler unit 10 according to the embodiment of the present disclosure. As shown in FIG. 1c, the muffler unit 10 includes an outer ring 102 and a central body 104, wherein the outer ring 102 is made of a first sound absorbing material and has a hollow cavity (the body of the outer ring 102 and the hollow cavity it has are such as 1b); the central body 104 is made of a second sound-absorbing material (the body of the central body 104 is shown in Figure 1a), and is arranged in the hollow cavity; the inner part of the hollow cavity of the outer ring 102 Between the surface and the outer surface of the central body 104 is formed a muffler channel 106 for air flow, and the cross section of the muffler channel 106 changes along the direction of the air flow (the outer ring 102 and the central body 104 together The muffling channel 106 is formed as shown in Figure 1c).
通过该方案,由于消声单元10中的外环102和中心体104之间形成的消声通道106具有沿着气流通过的方向变截面的特性,有效增加了消声通道106内声波传递的路径长度,从而 提升消声器降噪效果。因此,可以解决有限空间内如何提高消声单元的降噪效果的问题。Through this solution, since the muffling channel 106 formed between the outer ring 102 and the central body 104 in the muffling unit 10 has the characteristic of changing the cross-section along the direction in which the airflow passes, the path of sound wave transmission in the muffling channel 106 is effectively increased. length, thereby improving the noise reduction effect of the muffler. Therefore, the problem of how to improve the noise reduction effect of the muffler unit in a limited space can be solved.
需要说明的是,以上图1a-图1c中仅仅示例性的示出了流线型外环102和锥体型的中心体104,但是本公开实施例的方案中,并不限于示出的外环102和中心体104的形式。相对于相关技术中的蜂窝式消声器的消声单元10的结构,所述消声通道106的横截面沿所述气流通过的方向变化即可实现路径长度的增加,中空腔内表面和中心体104外表面的具体曲面的形状并没有特殊的要求,只要能够令两者之间形成的消声通道106具有沿所述气流通过的方向变截面的性质即可达到让路径长度增加的效果,从而提升消声器降噪效果。It should be noted that the above FIGS. 1 a to 1 c only exemplarily show the streamlined outer ring 102 and the conical center body 104 , but the solutions of the embodiments of the present disclosure are not limited to the shown outer ring 102 and the conical center body 104 . The form of the central body 104 . Compared with the structure of the muffler unit 10 of the honeycomb muffler in the related art, the cross section of the muffler channel 106 can be changed along the direction of the airflow to increase the path length. The inner surface of the hollow cavity and the central body 104 There is no special requirement for the shape of the specific curved surface of the outer surface, as long as the muffler channel 106 formed between the two has the property of changing the cross-section along the direction of the airflow passing, the effect of increasing the path length can be achieved, thereby improving the Muffler noise reduction effect.
在至少一个示例性实施例中,构成所述外环102的所述第一吸声材料的厚度沿所述气流通过的方向连续变化。例如,在至少一个示例性实施例中,所述外环102的所述中空腔的所述内表面沿所述气流通过的方向呈流线型延伸。在所述外环的所述中空腔的所述内表面呈流型延伸的情况下,使得消声通道106呈现流线型,可以有效降低气流阻力,提高综合降噪效果。例如,在至少一个示例性实施例中,所述外环102的所述中空腔的所述内表面沿所述气流通过的方向呈直线型延伸,直线型的中空腔具有易加工的优点。In at least one exemplary embodiment, the thickness of the first sound absorbing material constituting the outer ring 102 varies continuously along the direction in which the airflow passes. For example, in at least one exemplary embodiment, the inner surface of the hollow cavity of the outer ring 102 extends in a streamlined manner in the direction in which the airflow passes. When the inner surface of the hollow cavity of the outer ring extends in a flow shape, the noise reduction channel 106 is made in a streamline shape, which can effectively reduce the airflow resistance and improve the comprehensive noise reduction effect. For example, in at least one exemplary embodiment, the inner surface of the hollow cavity of the outer ring 102 extends linearly along the direction in which the airflow passes, and the linear hollow cavity has the advantage of being easy to process.
在至少一个示例性实施例中,构成所述中心体104的所述第二吸声材料的厚度沿所述气流通过的方向连续变化。例如,在至少一个示例性实施例中,所述中心体104呈圆锥型或流线体型或圆台型。圆锥型、流线体型的中心体104可以有效降低气流阻力,提高综合降噪效果,而圆台型的中心体104还具有易加工的优点。In at least one exemplary embodiment, the thickness of the second sound absorbing material constituting the central body 104 varies continuously along the direction in which the airflow passes. For example, in at least one exemplary embodiment, the central body 104 is conical or streamlined or frustoconical. The conical and streamlined central body 104 can effectively reduce the airflow resistance and improve the comprehensive noise reduction effect, and the circular truncated central body 104 also has the advantage of being easy to process.
在本公开的实施例中,由于采用了厚度沿所述气流通过的方向连续变化的外环102和中心体104,声波在通道内不同厚度的吸声材料间进行反射传播,不同频率的声波逐渐被吸收,增加了有效降噪频带;另外,声波在通道内存在干涉现象,也起到了一定的降噪作用。In the embodiment of the present disclosure, due to the use of the outer ring 102 and the central body 104 whose thickness varies continuously along the direction of the airflow, the sound waves are reflected and propagated between the sound absorbing materials of different thicknesses in the channel, and the sound waves of different frequencies gradually It is absorbed, which increases the effective noise reduction frequency band; in addition, the sound wave has interference phenomenon in the channel, which also plays a certain role in noise reduction.
在至少一个示例性实施例中,所述中心体104设置在所述外环102的所述中空腔的中心。通过将中心体104设置在外环102的所述中空腔的中心,一方面可以实现更加均衡的消声效果,另一方面能够使得消声单元10具有几何上的对称性,这为将消声单元10安装到设备上或组装成蜂窝式消声器提供了便利。In at least one exemplary embodiment, the central body 104 is disposed in the center of the hollow cavity of the outer ring 102 . By arranging the central body 104 in the center of the hollow cavity of the outer ring 102, on the one hand, a more balanced noise reduction effect can be achieved, and on the other hand, the noise cancellation unit 10 can be geometrically symmetrical, which is a good way to reduce the noise Mounting of the unit 10 to equipment or assembly as a cellular muffler provides convenience.
在至少一个示例性实施例中,所述消声单元10用于安装在具有风扇的设备上,所述中心体104在所述消声单元10的靠近所述风扇的一端的横截面的尺寸与所述风扇的轮毂的尺寸相匹配。在至少一个示例性实施例中,所述中心体104在所述消声单元10的靠近所述风扇的一端的位置与所述风扇的轮毂的位置相匹配。通过这种设计,可以最大限度减少对气流的阻碍作用。In at least one exemplary embodiment, the muffling unit 10 is used for installation on a device having a fan, and the size of the cross-section of the central body 104 at the end of the muffling unit 10 near the fan is the same as The size of the fan hub is matched. In at least one exemplary embodiment, the position of the central body 104 at the end of the muffler unit 10 close to the fan matches the position of the hub of the fan. With this design, the obstruction to airflow is minimized.
在至少一个示例性实施例中,所述第一吸声材料和所述第二吸声材料包括具有吸声性质的多孔介质材料,例如,可以是吸音棉、玻璃纤维、或其他多孔介质材料。需要说明的是,所述第一吸声材料和所述第二吸声材料可以是相同的吸声材料,也可以是不同的吸声材料,具体吸声材料可以根据各种吸声材料本身对噪音的吸收频谱特性、设备所产生噪音的频带组成结构来选择,本公开实施例对此不作具体的限定。In at least one exemplary embodiment, the first sound absorbing material and the second sound absorbing material include porous media materials having sound absorbing properties, for example, may be sound absorbing cotton, glass fibers, or other porous media materials. It should be noted that the first sound-absorbing material and the second sound-absorbing material may be the same sound-absorbing material or different sound-absorbing materials. The absorption spectrum characteristics of the noise and the frequency band composition structure of the noise generated by the device are selected, which are not specifically limited in this embodiment of the present disclosure.
图2是根据本公开实施例的消声单元10的示例性结构示意图,如图2所示,在至少一个示例性实施例中,所述外环102和/或所述中心体104的表面贴有包覆材料108,其中,所述 包覆材料108对预定频率的声波具有消声作用。在至少一个示例性实施例中,所述包覆材料108包括以下之一:穿孔板材料、微穿孔板材料、薄膜覆面材料。在实际应用中,所述包覆材料108的具体参数可根据所希望抑制的噪声频谱根据理论计算得到。FIG. 2 is an exemplary structural schematic diagram of the muffler unit 10 according to an embodiment of the present disclosure. As shown in FIG. 2 , in at least one exemplary embodiment, the outer ring 102 and/or the surface sticker of the central body 104 is There is a cladding material 108, wherein the cladding material 108 has a sound dampening effect on sound waves of a predetermined frequency. In at least one exemplary embodiment, the cladding material 108 includes one of the following: a perforated sheet material, a micro-perforated sheet material, a film cladding material. In practical applications, the specific parameters of the cladding material 108 can be obtained by theoretical calculation according to the noise spectrum to be suppressed.
以下详细描述本公开实施例的用于对设备进行消声的蜂窝式消声器的结构,图3是根据本公开实施例的蜂窝式消声器20的结构示意图,如图3所示,该蜂窝式消声器20,包括:外壳12和多个消声单元10,其中,所述多个消声单元10设置于所述外壳12中。The structure of the cellular muffler for muffling equipment according to an embodiment of the present disclosure will be described in detail below. FIG. 3 is a schematic structural diagram of a cellular muffler 20 according to an embodiment of the present disclosure. As shown in FIG. 3 , the cellular muffler 20 , comprising: a casing 12 and a plurality of muffler units 10 , wherein the plurality of muffler units 10 are arranged in the casing 12 .
每个消声单元10的示例性结构参考图1c,如图1c所示,该消声单元10包括外环102和中心体104,其中,所述外环102由第一吸声材料构成,具有中空腔(外环102本体及其具有的中空腔如图1b所示);所述中心体104由第二吸声材料构成(中心体104本体如图1a所示),设置在所述中空腔中;所述外环102的所述中空腔的内表面和所述中心体104的外表面之间形成用于气流通过的消声通道106,且所述消声通道106的横截面沿所述气流通过的方向变化(外环102和中心体104共同形成消声通道106如图1c所示)。Referring to FIG. 1c for an exemplary structure of each sound-absorbing unit 10, as shown in FIG. 1c, the sound-absorbing unit 10 includes an outer ring 102 and a central body 104, wherein the outer ring 102 is composed of a first sound absorbing material with A hollow cavity (the main body of the outer ring 102 and its hollow cavity are shown in Figure 1b); the central body 104 is made of a second sound-absorbing material (the main body of the central body 104 is shown in Figure 1a), which is arranged in the hollow cavity In the middle; between the inner surface of the hollow cavity of the outer ring 102 and the outer surface of the central body 104, a muffler channel 106 for air flow is formed, and the cross section of the muffler channel 106 is along the The direction of air flow changes (the outer ring 102 and the central body 104 together form the muffling channel 106 as shown in Figure 1c).
在至少一个示例性实施例中,相邻的消声单元10之间相贴合;和/或,所述多个消声单元10中靠近所述外壳12的消声单元10与所述外壳12之间相贴合。通过相邻消声单元10贴合紧密、消声单元10与外壳12贴合紧密,可以实现更好的消声效果。In at least one exemplary embodiment, adjacent muffler units 10 are attached to each other; and/or, a muffler unit 10 of the plurality of muffler units 10 that is close to the housing 12 and the housing 12 fit in between. By closely fitting the adjacent muffler units 10 and the muffler unit 10 and the housing 12 closely, a better muffling effect can be achieved.
通过该方案,由于蜂窝式消声器20的消声单元10中的外环102和中心体104之间形成的消声通道106具有沿着气流通过的方向变截面的特性,有效增加了消声通道106内声波传递的路径长度,从而提升蜂窝式消声器20整体的降噪效果。因此,可以解决有限空间内如何提高蜂窝式消声器20的降噪效果的问题。With this solution, since the muffler channel 106 formed between the outer ring 102 and the center body 104 in the muffler unit 10 of the honeycomb muffler 20 has the characteristic of changing cross-section along the direction in which the airflow passes, the muffler channel 106 is effectively increased. The path length of the internal sound wave transmission, thereby improving the overall noise reduction effect of the honeycomb muffler 20 . Therefore, the problem of how to improve the noise reduction effect of the cellular muffler 20 in a limited space can be solved.
相对于相关技术中的蜂窝式消声器的消声单元10的结构,本实施例中蜂窝式消声器20中每个消声单元10所述消声通道106的横截面沿所述气流通过的方向变化即可实现路径长度的增加,中空腔内表面和中心体104外表面的具体曲面的形状并没有特殊的要求,只要能够令两者之间形成的消声通道106具有沿所述气流通过的方向变截面的性质即可达到让路径长度增加的效果,从而提升消声器降噪效果。Compared with the structure of the muffler unit 10 of the honeycomb muffler in the related art, the cross section of the muffler channel 106 of each muffler unit 10 in the honeycomb muffler 20 in the present embodiment varies along the direction in which the airflow passes, that is, The length of the path can be increased, and the shape of the specific curved surface of the inner surface of the hollow cavity and the outer surface of the central body 104 has no special requirements, as long as the muffling channel 106 formed between the two has a change in the direction of the airflow passing through. The nature of the section can achieve the effect of increasing the path length, thereby improving the noise reduction effect of the muffler.
在至少一个示例性实施例中,构成所述外环102的所述第一吸声材料的厚度沿所述气流通过的方向连续变化。例如,在至少一个示例性实施例中,所述外环102的所述中空腔的所述内表面沿所述气流通过的方向呈流线型延伸。在所述外环的所述中空腔的所述内表面呈流型延伸的情况下,使得消声通道106呈现流线型,可以有效降低气流阻力,提高综合降噪效果。例如,在至少一个示例性实施例中,所述外环102的所述中空腔的所述内表面沿所述气流通过的方向呈直线型延伸,直线型的中空腔具有易加工的优点。In at least one exemplary embodiment, the thickness of the first sound absorbing material constituting the outer ring 102 varies continuously along the direction in which the airflow passes. For example, in at least one exemplary embodiment, the inner surface of the hollow cavity of the outer ring 102 extends in a streamlined manner in the direction in which the airflow passes. When the inner surface of the hollow cavity of the outer ring extends in a flow shape, the noise reduction channel 106 is made in a streamline shape, which can effectively reduce the airflow resistance and improve the comprehensive noise reduction effect. For example, in at least one exemplary embodiment, the inner surface of the hollow cavity of the outer ring 102 extends linearly along the direction in which the airflow passes, and the linear hollow cavity has the advantage of being easy to process.
在至少一个示例性实施例中,构成所述中心体104的所述第二吸声材料的厚度沿所述气流通过的方向连续变化。例如,在至少一个示例性实施例中,所述中心体104呈圆锥型或流线体型或圆台型。圆锥型、流线体型的中心体104可以有效降低气流阻力,提高综合降噪效果,而圆台型的中心体104还具有易加工的优点。In at least one exemplary embodiment, the thickness of the second sound absorbing material constituting the central body 104 varies continuously along the direction in which the airflow passes. For example, in at least one exemplary embodiment, the central body 104 is conical or streamlined or frustoconical. The conical and streamlined central body 104 can effectively reduce the airflow resistance and improve the comprehensive noise reduction effect, and the circular truncated central body 104 also has the advantage of being easy to process.
在本公开的实施例中,由于采用了厚度沿所述气流通过的方向连续变化的外环102和中 心体104,声波在通道内不同厚度的吸声材料间进行反射传播,不同频率的声波逐渐被吸收,增加了有效降噪频带;另外,声波在通道内存在干涉现象,也起到了一定的降噪作用。In the embodiment of the present disclosure, due to the use of the outer ring 102 and the central body 104 whose thickness varies continuously along the direction of the airflow, the sound waves are reflected and propagated between the sound absorbing materials of different thicknesses in the channel, and the sound waves of different frequencies gradually It is absorbed, which increases the effective noise reduction frequency band; in addition, the sound wave has interference phenomenon in the channel, which also plays a certain role in noise reduction.
在至少一个示例性实施例中,所述中心体104设置在所述外环102的所述中空腔的中心。通过将中心体104设置在外环102的所述中空腔的中心,一方面可以实现更加均衡的消声效果,另一方面能够使得消声单元10具有几何上的对称性,这为将消声单元10安装到设备上或组装成蜂窝式消声器20提供了便利。In at least one exemplary embodiment, the central body 104 is disposed in the center of the hollow cavity of the outer ring 102 . By arranging the central body 104 in the center of the hollow cavity of the outer ring 102, on the one hand, a more balanced noise reduction effect can be achieved, and on the other hand, the noise cancellation unit 10 can be geometrically symmetrical, which is a good way to reduce the noise Mounting of the unit 10 to equipment or assembly into a cellular muffler 20 provides convenience.
在至少一个示例性实施例中,所述蜂窝式消声器20用于安装在具有风扇的设备上,所述中心体104在蜂窝式消声器20的所述消声单元10的靠近所述风扇的一端的横截面的尺寸与所述风扇的轮毂的尺寸相匹配。在至少一个示例性实施例中,所述中心体104在蜂窝式消声器20的所述消声单元10的靠近所述风扇的一端的位置与所述风扇的轮毂的位置相匹配。通过这种设计,可以最大限度减少对气流的阻碍作用。In at least one exemplary embodiment, the honeycomb muffler 20 is for mounting on a device having a fan, and the center body 104 is at the end of the muffler unit 10 of the honeycomb muffler 20 near the fan. The size of the cross section matches the size of the hub of the fan. In at least one exemplary embodiment, the position of the central body 104 at the end of the muffler unit 10 of the honeycomb muffler 20 near the fan matches the position of the hub of the fan. With this design, the obstruction to airflow is minimized.
在至少一个示例性实施例中,所述第一吸声材料和所述第二吸声材料包括具有吸声性质的多孔介质材料,例如,可以是吸音棉、玻璃纤维、或其他多孔介质材料。需要说明的是,所述第一吸声材料和所述第二吸声材料可以是相同的吸声材料,也可以是不同的吸声材料,具体吸声材料可以根据各种吸声材料本身对噪音的吸收频谱特性、设备所产生噪音的频带组成结构来选择,本公开实施例对此不作具体的限定。In at least one exemplary embodiment, the first sound absorbing material and the second sound absorbing material include porous media materials having sound absorbing properties, for example, may be sound absorbing cotton, glass fibers, or other porous media materials. It should be noted that the first sound-absorbing material and the second sound-absorbing material may be the same sound-absorbing material or different sound-absorbing materials. The absorption spectrum characteristics of the noise and the frequency band composition structure of the noise generated by the device are selected, which are not specifically limited in this embodiment of the present disclosure.
在至少一个示例性实施例中,所述外环102和/或所述中心体104的表面贴有包覆材料108,其中,所述包覆材料108对预定频率的声波具有消声作用。在至少一个示例性实施例中,所述包覆材料108包括以下之一:穿孔板材料、微穿孔板材料、薄膜覆面材料。在实际应用中,所述包覆材料108的具体参数可根据所希望抑制的噪声频谱根据理论计算得到。In at least one exemplary embodiment, a surface of the outer ring 102 and/or the central body 104 is covered with a cladding material 108 , wherein the cladding material 108 has a sound attenuation effect on sound waves of a predetermined frequency. In at least one exemplary embodiment, the cladding material 108 includes one of the following: a perforated sheet material, a micro-perforated sheet material, a film cladding material. In practical applications, the specific parameters of the cladding material 108 can be obtained by theoretical calculation according to the noise spectrum to be suppressed.
本实施例中的具体示例可以参考上述实施例及示例性实施方式中所描述的示例,本实施例在此不再赘述。For specific examples in this embodiment, reference may be made to the examples described in the foregoing embodiments and exemplary implementation manners, and details are not described herein again in this embodiment.
以下以一种应用于通讯设备的变截面通道的蜂窝式消声器20为例,详细描述本公开实施例的蜂窝式消声器20以及其中的消声单元10的结构。The structure of the cellular muffler 20 and the muffler unit 10 in the embodiment of the present disclosure will be described in detail below by taking a cellular muffler 20 applied to a variable cross-section channel of a communication device as an example.
所述变截面通道的蜂窝式消声器20包括长方体的外壳12和若干消声单元10,相邻消声单元10贴合紧密、消声单元10与外壳12贴合紧密。The honeycomb muffler 20 with variable cross-section channel includes a cuboid shell 12 and a plurality of muffler units 10 .
所述长方体外壳12可以通过但不限于螺钉紧固、铆接等工艺与通讯设备连接。The cuboid housing 12 can be connected with the communication device through but not limited to screw fastening, riveting and other processes.
所述消声单元10内开设有沿轴向的消声通道106,所述消声单元10包含吸声材料的外环102、吸声材料的中心体104、吸声材料表面的包覆材料108。The muffler unit 10 is provided with a muffler channel 106 along the axial direction. The muffler unit 10 includes an outer ring 102 of a sound-absorbing material, a center body 104 of the sound-absorbing material, and a coating material 108 on the surface of the sound-absorbing material. .
所述消声通道106指吸声材料的外环102与吸声材料的中心体104中间的气流通道,该通道沿气流流动方向成变截面形式。The sound-absorbing channel 106 refers to the airflow channel between the outer ring 102 of the sound-absorbing material and the central body 104 of the sound-absorbing material, and the channel is in the form of variable cross-section along the flow direction of the airflow.
所述吸声材料的外环102是由沿消声通道气流运动方向厚度逐渐变化的吸声材料构成,吸声材料可以是吸音棉、玻璃纤维、或者其他多孔介质材料。The outer ring 102 of the sound-absorbing material is composed of sound-absorbing material whose thickness gradually changes along the airflow movement direction of the sound-absorbing channel, and the sound-absorbing material may be sound-absorbing cotton, glass fiber, or other porous media materials.
所述吸声材料的中心体104由沿消声通道气流运动方向厚度逐渐变化的吸声材料构成,位于吸声材料外环形成的风道中心位置,靠近风扇侧的直径与风扇轮毂尺寸相同,这样可最大限度减少对气流的阻碍作用。所述吸声材料可以是吸音棉、玻璃纤维、或其他多孔介质材料。The center body 104 of the sound-absorbing material is composed of sound-absorbing material whose thickness gradually changes along the airflow movement direction of the sound-absorbing channel, and is located in the center of the air duct formed by the outer ring of the sound-absorbing material, and the diameter near the fan side is the same as the size of the fan hub, This minimizes obstruction to airflow. The sound-absorbing material may be sound-absorbing cotton, glass fiber, or other porous media materials.
所述吸声材料表面的包覆材料108紧贴在吸声材料的外环102和吸声材料的中心体104表面,可以是穿孔板、微穿孔板、薄膜覆面材料等。The coating material 108 on the surface of the sound-absorbing material is closely attached to the outer ring 102 of the sound-absorbing material and the surface of the center body 104 of the sound-absorbing material, and can be a perforated plate, a micro-perforated plate, a film covering material, or the like.
吸声材料的有效降噪频带与厚度强相关,厚度越厚,低频降噪效果越好。当声波进入所述消声通道后,首先经由所述吸声材料表面的包覆材料108对特定频率进行消声后,再经由吸声材料的外环102和吸声材料的中心体104进行中高频消声。The effective noise reduction frequency band of the sound absorbing material is strongly related to the thickness. The thicker the thickness, the better the low frequency noise reduction effect. When the sound wave enters the sound-absorbing channel, firstly, the specific frequency is reduced through the coating material 108 on the surface of the sound-absorbing material, and then the sound-absorbing material is passed through the outer ring 102 and the center body 104 of the sound-absorbing material. frequency muting.
变截面的消声通道增加了声波传递的路径长度,提升了消声器降噪效果;声波在通道内不同厚度的吸声材料间进行反射传播,不同频率的声波逐渐被吸收,增加了有效降噪频带;另外,声波在通道内存在干涉现象,也起到了一定的降噪作用。The variable-section muffler channel increases the path length of sound wave transmission and improves the noise reduction effect of the muffler; the sound wave is reflected and propagated between sound absorbing materials of different thicknesses in the channel, and the sound waves of different frequencies are gradually absorbed, increasing the effective noise reduction frequency band ; In addition, there is interference phenomenon of sound waves in the channel, which also plays a certain role in noise reduction.
通过上述方案,在不增加消声器占用空间体积的前提下,增加了有效降噪频带宽度,改善了低频降噪效果,从而提高了蜂窝式消声器20的综合降噪效果。比如在200mm的深度限制内,应用于核心路由器的折板式消声器,考虑散热后的综合降噪量是3dBA,普通蜂窝式消声器的综合降噪量是4dBA;而应用本公开实施例的具有变截面的消声通道蜂窝式消声器20,在同样的外形尺寸下,综合降噪量可以达到6dBA,降噪效果提升显著。Through the above solution, the effective noise reduction frequency bandwidth is increased without increasing the space occupied by the muffler, the low frequency noise reduction effect is improved, and the comprehensive noise reduction effect of the honeycomb muffler 20 is improved. For example, within the depth limit of 200mm, the comprehensive noise reduction amount of the folding plate muffler applied to the core router after considering the heat dissipation is 3dBA, and the comprehensive noise reduction amount of the ordinary honeycomb muffler is 4dBA; The noise reduction channel honeycomb muffler 20, under the same external dimensions, the comprehensive noise reduction amount can reach 6dBA, and the noise reduction effect is significantly improved.
以下给出几种消声单元10的示例性结构,需要说明的是,以下实例仅仅用来示出实际应用中优选、常用的消声单元10结构,而不是用来对本公开的范围进行不当限定。Several exemplary structures of the muffler unit 10 are given below. It should be noted that the following examples are only used to illustrate the structure of the muffler unit 10 that is preferred and commonly used in practical applications, and are not used to improperly limit the scope of the present disclosure. .
实例1Example 1
图4是根据本公开实例1的消声单元10的结构示意图,如图4所示,本消声单元10由吸声材料的外环102、吸声材料的中心体104、所述吸声材料表面的包覆材料108组成。FIG. 4 is a schematic structural diagram of the muffler unit 10 according to Example 1 of the present disclosure. As shown in FIG. 4 , the muffler unit 10 consists of an outer ring 102 of a sound absorbing material, a center body 104 of the sound absorbing material, and the sound absorbing material. The surface coating material 108 is composed.
吸声材料的外环102成流线型,吸声材料为吸音棉,吸声材料的中心体104为圆锥形型,所述吸声材料表面的包覆材料108为微穿孔板。微穿孔板参数可根据所希望抑制的噪声频谱根据理论计算得到。流线型的气流通道可以降低气流阻力,提高综合降噪效果。The outer ring 102 of the sound-absorbing material is streamlined, the sound-absorbing material is sound-absorbing cotton, the center body 104 of the sound-absorbing material is conical, and the covering material 108 on the surface of the sound-absorbing material is a micro-perforated plate. The parameters of the microperforated plate can be calculated theoretically according to the noise spectrum desired to be suppressed. The streamlined airflow channel can reduce airflow resistance and improve the overall noise reduction effect.
实例2Example 2
图5是根据本公开实例2的消声单元10的结构示意图,如图5所示,本消声单元10由吸声材料的外环102、吸声材料的中心体104、所述吸声材料表面的包覆材料108组成。与实例1不同点在于,吸声材料的外环102界面成直线型,吸声材料的中心体104成流线型,所述吸声材料表面的包覆材料108为薄膜覆面材料。FIG. 5 is a schematic structural diagram of the muffler unit 10 according to Example 2 of the present disclosure. As shown in FIG. 5 , the muffler unit 10 is composed of an outer ring 102 of a sound-absorbing material, a center body 104 of the sound-absorbing material, and the sound-absorbing material. The surface coating material 108 is composed. The difference from Example 1 is that the interface of the outer ring 102 of the sound absorbing material is linear, the center body 104 of the sound absorbing material is streamlined, and the coating material 108 on the surface of the sound absorbing material is a film coating material.
实例3Example 3
图6是根据本公开实例3的消声单元10的结构示意图,如图6所示,本消声单元10由吸声材料的外环102、吸声材料的中心体104、所述吸声材料表面的包覆材料108组成。与实例1不同点在于,吸声材料为玻璃纤维,吸声材料的外环102界面成直线型,吸声材料的中心体104为圆台结构,所述吸声材料表面的包覆材料108为穿孔板结构。成直线型的吸声材 料外环和圆台型的吸声材料中心体,提升了消声器的可加工性。FIG. 6 is a schematic structural diagram of the muffler unit 10 according to Example 3 of the present disclosure. As shown in FIG. 6 , the muffler unit 10 is composed of an outer ring 102 of a sound-absorbing material, a center body 104 of the sound-absorbing material, and the sound-absorbing material. The surface coating material 108 is composed. The difference from Example 1 is that the sound-absorbing material is glass fiber, the interface of the outer ring 102 of the sound-absorbing material is linear, the central body 104 of the sound-absorbing material is a circular truncated structure, and the coating material 108 on the surface of the sound-absorbing material is perforated. plate structure. The straight-shaped outer ring of sound-absorbing material and the conical-shaped sound-absorbing material center body improve the machinability of the muffler.
通过本公开实施例以及具体实例可以看出,消声单元10具有变截面的消声通道,增加消声通道路径,提升低频消声效果;另外,消声单元10具有变截面的消声中心体,不同厚度的多孔介质材料拓宽了有效降噪频带。该方案在有限深度限制下,提高了消声器低频吸声效果,增加消声器有效降噪频带宽度,提升了综合降噪效果。It can be seen from the embodiments and specific examples of the present disclosure that the muffler unit 10 has a muffler channel with a variable section, which increases the muffler channel path and improves the low-frequency muffling effect; in addition, the muffler unit 10 has a muffler center body with a variable section , the porous dielectric materials with different thicknesses broaden the effective noise reduction frequency band. Under the limitation of limited depth, the scheme improves the low-frequency sound absorption effect of the muffler, increases the effective noise reduction frequency bandwidth of the muffler, and improves the comprehensive noise reduction effect.
以上所述仅为本公开的优选实施例而已,并不用于限制本公开,对于本领域的技术人员来说,本公开可以有各种更改和变化。凡在本公开的原则之内,所作的任何修改、等同替换、改进等,均应包含在本公开的保护范围之内。The above descriptions are only preferred embodiments of the present disclosure, and are not intended to limit the present disclosure. For those skilled in the art, the present disclosure may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the principles of the present disclosure shall be included within the protection scope of the present disclosure.
Claims (12)
- 一种消声单元,包括:外环和中心体,其中,A muffler unit, comprising: an outer ring and a center body, wherein,所述外环由第一吸声材料构成,具有中空腔;the outer ring is composed of a first sound-absorbing material and has a hollow cavity;所述中心体由第二吸声材料构成,设置在所述中空腔中;the central body is composed of a second sound-absorbing material and is arranged in the hollow cavity;所述外环的所述中空腔的内表面和所述中心体的外表面之间形成用于气流通过的消声通道,且所述消声通道的横截面沿所述气流通过的方向变化。A muffler channel is formed between the inner surface of the hollow cavity of the outer ring and the outer surface of the central body for the air flow to pass through, and the cross section of the muffler channel changes along the direction of the air flow passage.
- 根据权利要求1所述的消声单元,其中,构成所述外环的所述第一吸声材料的厚度沿所述气流通过的方向连续变化。The sound-absorbing unit according to claim 1, wherein the thickness of the first sound-absorbing material constituting the outer ring varies continuously along a direction in which the airflow passes.
- 根据权利要求1所述的消声单元,其中,所述外环的所述中空腔的所述内表面沿所述气流通过的方向呈流线型或直线型延伸。The muffler unit according to claim 1, wherein the inner surface of the hollow cavity of the outer ring extends in a streamline or straight line along a direction in which the airflow passes.
- 根据权利要求1所述的消声单元,其中,构成所述中心体的所述第二吸声材料的厚度沿所述气流通过的方向连续变化。The sound-absorbing unit according to claim 1, wherein the thickness of the second sound-absorbing material constituting the center body continuously changes along a direction in which the airflow passes.
- 根据权利要求1所述的消声单元,其中,所述中心体设置在所述外环的所述中空腔的中心。The muffling unit of claim 1, wherein the center body is disposed at the center of the hollow cavity of the outer ring.
- 根据权利要求1所述的消声单元,其中,所述消声单元用于安装在具有风扇的设备上,所述中心体在所述消声单元的靠近所述风扇的一端的横截面的尺寸与所述风扇的轮毂的尺寸相匹配。The muffling unit according to claim 1, wherein the muffling unit is used for installation on a device having a fan, the size of the cross section of the central body at an end of the muffling unit close to the fan Match the size of the hub of the fan.
- 根据权利要求1所述的消声单元,其中,所述中心体呈圆锥型或流线体型或圆台型。The muffler unit according to claim 1, wherein the central body is in the shape of a cone or a streamline or a truncated cone.
- 根据权利要求1所述的消声单元,其中,所述第一吸声材料和所述第二吸声材料包括具有吸声性质的多孔介质材料。The sound-absorbing unit of claim 1, wherein the first sound-absorbing material and the second sound-absorbing material comprise a porous dielectric material having sound-absorbing properties.
- 根据权利要求1所述的消声单元,其中,所述外环和/或所述中心体的表面贴有包覆材料,其中,所述包覆材料对预定频率的声波具有消声作用。The muffler unit according to claim 1, wherein a surface of the outer ring and/or the central body is covered with a covering material, wherein the covering material has a muffling effect on sound waves of a predetermined frequency.
- 根据权利要求9所述的消声单元,其中,所述包覆材料包括以下之一:穿孔板材料、微穿孔板材料、薄膜覆面材料。The muffler unit according to claim 9, wherein the cladding material comprises one of the following: a perforated plate material, a micro-perforated plate material, and a film cladding material.
- 一种蜂窝式消声器,包括:外壳和多个根据权利要求1-10中任一项所述的消声单元,其中,所述多个消声单元设置于所述外壳中。A honeycomb muffler, comprising: a housing and a plurality of muffling units according to any one of claims 1-10, wherein the plurality of muffling units are arranged in the housing.
- 根据权利要求11所述的蜂窝式消声器,其中,相邻的消声单元之间相贴合;和/或,所述多个消声单元中靠近所述外壳的消声单元与所述外壳之间相贴合。The honeycomb muffler according to claim 11, wherein adjacent muffler units are in contact with each other; and/or, a muffler unit close to the casing among the plurality of muffler units is connected to the casing. Fit in between.
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CN202010606307.1A CN113936630A (en) | 2020-06-29 | 2020-06-29 | Noise elimination unit and honeycomb type noise eliminator |
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