WO2022001816A1 - Self-cleaning exhaust fan for textile mill - Google Patents
Self-cleaning exhaust fan for textile mill Download PDFInfo
- Publication number
- WO2022001816A1 WO2022001816A1 PCT/CN2021/102048 CN2021102048W WO2022001816A1 WO 2022001816 A1 WO2022001816 A1 WO 2022001816A1 CN 2021102048 W CN2021102048 W CN 2021102048W WO 2022001816 A1 WO2022001816 A1 WO 2022001816A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- plate
- exhaust fan
- fixedly connected
- dust
- rotating
- Prior art date
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 62
- 239000004753 textile Substances 0.000 title claims abstract description 23
- 238000003860 storage Methods 0.000 claims abstract description 76
- 229920000742 Cotton Polymers 0.000 claims abstract description 60
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 44
- 238000011010 flushing procedure Methods 0.000 claims abstract description 6
- 239000010865 sewage Substances 0.000 claims description 49
- 239000002184 metal Substances 0.000 claims description 42
- 238000009434 installation Methods 0.000 claims description 28
- 239000000428 dust Substances 0.000 claims description 27
- 239000012530 fluid Substances 0.000 claims description 26
- 238000004804 winding Methods 0.000 claims description 18
- 238000005192 partition Methods 0.000 claims description 15
- 238000003825 pressing Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 abstract description 41
- 230000000694 effects Effects 0.000 abstract description 28
- 238000001125 extrusion Methods 0.000 abstract description 9
- 238000001914 filtration Methods 0.000 abstract 2
- 244000144992 flock Species 0.000 description 26
- 238000005096 rolling process Methods 0.000 description 6
- 238000009423 ventilation Methods 0.000 description 5
- 230000000903 blocking effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000005429 filling process Methods 0.000 description 4
- 230000007774 longterm Effects 0.000 description 3
- 238000004064 recycling Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 206010028347 Muscle twitching Diseases 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/08—Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/002—Details, component parts, or accessories especially adapted for elastic fluid pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/70—Suction grids; Strainers; Dust separation; Cleaning
- F04D29/701—Suction grids; Strainers; Dust separation; Cleaning especially adapted for elastic fluid pumps
- F04D29/703—Suction grids; Strainers; Dust separation; Cleaning especially adapted for elastic fluid pumps specially for fans, e.g. fan guards
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/70—Suction grids; Strainers; Dust separation; Cleaning
- F04D29/701—Suction grids; Strainers; Dust separation; Cleaning especially adapted for elastic fluid pumps
- F04D29/705—Adding liquids
Definitions
- the invention belongs to the technical field of exhaust fans, in particular to a self-cleaning exhaust fan for textile factories.
- the production of the textile factory mainly includes the spinning process of cotton, wool, hemp and silk and the spinning process of polyester and nylon, and the production workshop is densely populated with machines and personnel, with large heat dissipation and dust. Because there will be a lot of dust, cloth scraps, cotton wool and other debris floating in the air in the textile workshop, these debris will follow the twitching airflow of the exhaust fan and enter the interior of the exhaust fan, which will easily block the dust filter of the exhaust fan. This will affect the air outlet effect of the exhaust fan, and even cause damage to the exhaust fan due to entering the power components of the exhaust fan, thereby causing greater losses.
- the present invention proposes a self-cleaning exhaust fan for textile factories.
- the present invention is mainly used to solve the problem that the existing exhaust fan cannot clean the dust on the dust net quickly and efficiently because it is only flushed by water flow when washing the dust net.
- cotton wool and lint floating in the air have a serious impact on the normal operation of the exhaust fan.
- the present invention provides a self-cleaning exhaust fan for textile factories, which includes a casing, an exhaust fan blade, a driving part, a dustproof part, a squeeze cleaning part and a cotton batt filter part ;
- the casing includes an installation frame, a cylindrical cylinder, a partition support plate and an installation support plate;
- the installation frame is a rectangular frame structure;
- the cylindrical cylinder is arranged inside the installation frame;
- the cylindrical cylinder The body and the installation frame are connected through the partition support plate; one end of the cylindrical body is vertically arranged with the installation support plate; both ends of the installation support plate are fixedly connected to the installation support plate on the inner wall of the frame;
- the driving component includes a support shaft, a fan blade fixing member, a No. 1 pulley, a belt, a No. 2 pulley and a motor; the support shaft is rotatably connected to the middle of the installation support plate; the support shaft runs through the installation a support plate; the fan blade fixing pieces are evenly spaced on the cylindrical surface of one end of the support shaft; one end of the fan blade fixing piece is fixedly connected to the support shaft; the other end of the fan blade fixing piece is fixedly connected One end of the exhaust fan blade; the other end of the support shaft is fixedly connected to the No. 1 pulley; the motor is fixedly connected to the mounting hole on the partition support plate; the end of the motor shaft is fixedly connected to the The No. 2 pulley; the No. 2 pulley and the No. 1 pulley are connected by the belt;
- the dust-proof piece is arranged in the cylindrical barrel; the dust-proof piece is a wire mesh in a crisscross and fluffy state; a water storage cavity is arranged above the dust-proof piece; A water leakage hole is arranged on the cylindrical surface of the water cavity; the water leakage hole covers the area of the upper semi-cylindrical surface of the dust-proof piece; a dirt storage cavity is arranged below the dust-proof piece; A sewage outlet is set at the position of the sewage storage cavity; the sewage outlet communicates with the sewage storage cavity;
- the squeezing cleaning part is arranged between the dust-proof part and the exhaust fan blade; the squeezing-cleaning part is used for squeezing the dust-proof part and flushing during the squeezing process;
- the batt filter part is arranged on the outer side of the dustproof part; the lint filter part is used to filter the batt of air before passing through the dustproof part.
- the motor drives the No. 1 pulley to rotate through the belt, and then the No. 1 pulley drives the exhaust fan blades to rotate through the supporting shaft.
- the dust-proof parts can filter the air passing through the cylinder, thereby preventing the exhaust fan. Dust accumulates on the exhaust fan blades after long-term operation, which solves the problem of inconvenient cleaning of the exhaust fan blades.
- the filter component can filter the air before entering the exhaust fan, and then remove the lint in the air, thereby preventing the lint from adhering to the dust-proof parts, and further improving the air outlet efficiency of the exhaust fan; after the exhaust fan works for a long time, through the control Squeeze the cleaning part to squeeze the dust-proof part, and pass water into the dust-proof part through the water storage cavity set above the dust-proof part, so that the criss-cross and fluffy wire mesh is continuously flushed during the flushing process.
- the batt filter component includes a middle support plate, a rotating sleeve, a rotating shaft, a connecting plate, a No. 1 magnet, a No. 2 magnet, an elastic metal strip and a batt storage unit; the middle part is vertically arranged in the cylindrical cylinder a support plate; the middle part of the middle support plate is provided with the rotating sleeve; the rotating sleeve is fixedly connected to the middle support plate; one end of the rotating shaft is rotatably connected in the rotating sleeve; one end of the rotating shaft The end part is fixedly connected to the connecting plate; the outer side of the connecting plate is evenly spaced along the circumferential direction with connecting legs; each of the connecting legs is fixedly connected with one of the No.
- the upper edge of each of the fan blade fixing parts A through hole is arranged horizontally; the second magnet is fixedly connected to the through hole; the number of the second magnet is the same as the number of the first magnet; the middle part of the rotating shaft penetrates the dustproof part; the The other end of the rotating shaft is provided with the elastic metal strips at intervals along the axial direction; one end of the elastic metal strip is connected to the rotating shaft; the other end of the elastic metal strip extends to the inner wall of the cylindrical body;
- the batt storage unit is arranged in the dirt storage cavity; the batt storage unit is used for collecting the batt collected by the elastic metal strip.
- the exhaust fan blade drives the No. 2 magnet to rotate during the rotation process
- the No. 2 magnet drives the No. 1 magnet to rotate through the action of magnetic force
- the No. 1 magnet drives the rotating shaft to rotate through the connecting plate
- the rotating shaft drives the elastic metal strip to rotate.
- the cotton flocks mixed in the air entering the cylindrical body are blocked, so that the cotton flocks are wrapped on the elastic metal strips, thereby preventing the cotton flocks from adhering to the dust-proof parts, thereby preventing the cotton flocks from adhering to the dust-proof parts.
- the dust-proof parts are blocked by the clumps, which improves the air outlet effect of the exhaust fan, and reduces the cleaning times of the dust-proof parts, thereby reducing the cost of manual cleaning;
- the lower sewage outlet enters the sewage storage cavity, and is collected by the cotton storage unit provided in the sewage storage cavity.
- the cotton batt storage unit includes a support shaft, a bearing, a limit plate, a driving fan blade and an elastic winding rod; a waist-shaped opening groove is provided on the partition support plate near the outer side of the sewage storage cavity; A blind hole is set on the partition support plate inside the sewage storage cavity; the edge of the blind hole is provided with a chamfer; one end of the support shaft is inserted into the blind hole; the cylinder at the other end of the support shaft
- the bearing is sleeved on the surface; the outer ring of the bearing is placed in the waist-shaped opening groove; the limit plates are symmetrically arranged on both sides of the bearing; the limit plates are fixedly connected to the support shaft
- the elastic winding rods are arranged at intervals along the circumferential direction at the positions of the support shaft corresponding to the elastic metal strips; the driving fan blade is arranged at the other end of the support shaft;
- the support shafts are evenly spaced in the circumferential direction.
- the exhaust fan drives the air to flow during the working process, and then during the ventilation process of the exhaust fan, the flowing airflow drives the driving fan blades to rotate, which in turn drives the fan blades to drive the support shaft to rotate, and then the support shaft drives the elastic winding screw. Rotate, and then wind the cotton flocks entering the sewage storage cavity through the elastic winding rod in the rotating state, thereby realizing the centralized collection of the cotton flocks, and preventing the cotton flocks entering the sewage storage cavity from floating out of the sewage storage space again.
- the cotton batt storage unit After a period of use, the cotton batt storage unit will lift up one end of the support shaft, so as to make the bearing detach from the waist-shaped opening groove, and then The whole cotton storage unit can be taken out from the sewage storage cavity, so as to facilitate the user to remove the cotton wool wound on the elastic winding rod, thereby facilitating the recycling of the cotton storage unit, thereby improving the convenience of the exhaust fan.
- the squeeze cleaning component includes a fixed plate, an electric push rod, a swing support rod, a rotating sphere, an annular inclined plate, an inclined support plate, a squeeze mesh plate and a limit mesh plate;
- the dustproof member is close to the One side of the elastic metal strip is provided with the limit screen plate;
- the limit screen plate is fixedly connected to the inner wall of the cylindrical body;
- the other side of the dust-proof piece is provided with the extruded screen plate;
- the edge of the extruded mesh plate is slidably connected to the inner wall of the cylindrical body;
- the annular inclined plate is arranged in the middle of one side surface of the extruded mesh plate;
- the annular inclined plate is provided with a continuous inclined riser and the structure of tilting and descending;
- the extruded mesh plate and the dust-proof part are connected and fixed by an inclined support plate;
- the rotating sphere is arranged near the side of the annular inclined support plate;
- the rotating sphere is connected in rotation At one end of
- the electric push rod is controlled to retract, thereby driving the rotating sphere at the end of the swinging rod to approach the annular inclined plate, when the rotating sphere contacts the ring.
- the rotating sphere continuously squeezes the annular inclined plate in the axial direction, thereby realizing the reciprocating extrusion of the dust-proof parts by pushing the extruded mesh plate.
- the water storage cavity above the middle control dust-proof part is filled with water into the dust-proof part, so that the dust-proof part is continuously squeezed by the mesh plate during the water-filling process, so that the dust absorbed in the dust-proof part is continuously
- the filled water flow is carried away, so as to quickly clean the dust-proof parts, and then quickly restore the exhaust effect of the exhaust fan, and no manual cleaning is required in the process, which saves manpower and facilitates large-scale use in textile factories.
- the electric push rod is controlled to extend, so that the rotating sphere at the end of the swing strut is separated from the annular inclined plate, and the annular inclined plate loses the axial pressing force, thereby preventing dust The pieces are restored to a fluffy dust-ventilated state.
- the elastic metal strip and the rotating shaft are connected by a rotating ring; the elastic metal strip is fixedly connected to the rotating ring; the rotating ring is sleeved on the rotating shaft; adjacent The rotating rings are connected by torsion springs; the end of the rotating shaft is fixedly connected to the baffle plate; the position of the rotating shaft close to the limit screen plate is fixedly connected to the limit ring; the limit ring is fixed is connected to the rotating shaft; a torsion spring is arranged between the rotating ring close to the limiting ring and the limiting ring.
- the rotating shaft drives the rotating ring to rotate through the limit ring and the torsion spring, and then the rotating ring drives the elastic metal strip to rotate.
- the torsion spring between the torsion rotating rings realizes the buffering of the resistance, thereby ensuring the stability of the rotating shaft during the rotating process.
- sliding plates are evenly spaced at the edge of the extruded mesh plate along the circumferential direction; the sliding plates are disposed along the axial direction of the cylindrical body; the sliding plates are fixedly connected to the extruded mesh plate ; a rectangular groove is arranged on the cylindrical body corresponding to the position of the sliding plate; a square fluid bag is arranged in the rectangular groove; the fluid medium is filled in the square fluid bag; the outer wall of the sliding plate and the square fluid bag are Squeeze and keep fit.
- the squeezing screen plate drives the sliding plate to move along the square fluid bag.
- the sliding plate drives the square fluid bag to roll forward in the rectangular groove through friction, thereby making the square fluid.
- the bag supports the sliding plate during the rolling process, because the flowing medium filled in the square fluid bag has less friction during the rolling process, so that the extruded mesh plate can move flexibly, thereby ensuring that the dustproof parts can be smoothly It is repeatedly squeezed, thereby improving the cleaning effect of the dust-proof parts and improving the use effect of the exhaust fan.
- a layer of gauze is arranged between the dust-proof member and the extruded mesh plate; and a layer of gauze is arranged between the dust-proof member and the limit mesh plate.
- the water flowing out of the water-filled dust-proof part during the extrusion process can be removed by
- the gauze hinders, on the one hand, it can prevent the water in the dust-proof parts from being squeezed and sprayed out, thereby preventing the sewage from polluting or damaging the inside of the exhaust fan, thereby improving the service life of the exhaust fan;
- the discharged sewage is diverted, so that the extruded sewage can be smoothly left in the sewage storage cavity, thereby improving the sewage discharge effect of the dustproof parts, thereby improving the use effect of the exhaust fan.
- the lint filter component can filter the air before entering the exhaust fan, and then remove the lint in the air, thereby preventing the lint from adhering to the dust-proof part, and further improving the air outlet efficiency of the exhaust fan;
- the dust-proof parts are squeezed by controlling the squeezing and cleaning parts, and water is poured into the dust-proof parts through the water storage cavity set above the dust-proof parts, so that the crisscross and fluffy wire mesh is flushed.
- the dust-proof parts made of the wire mesh can be quickly and effectively rinsed, and then the exhaust effect of the exhaust fan can be quickly restored, and manual cleaning is not required during the process, thereby saving manpower.
- the sewage generated by cleaning the dust-proof parts enters the sewage storage cavity through the sewage outlet under the dust-proof parts.
- the exhaust fan blade drives the No. 2 magnet to rotate during the rotation process
- the No. 2 magnet drives the No. 1 magnet to rotate through the action of magnetic force
- the No. 1 magnet drives the rotating shaft to rotate through the connecting plate
- the rotating shaft drives the elastic metal strip to rotate.
- the cotton clumps mixed in the air entering the cylindrical body are blocked, so that the cotton clumps are wrapped on the elastic metal strips, thereby preventing the cotton clumps from adhering to the dust-proof parts, and then Prevent the cotton flock from blocking the dust-proof parts, thereby improving the air outlet effect of the exhaust fan, and reducing the number of cleaning of the dust-proof parts, thereby reducing the cost of manual cleaning.
- the exhaust fan drives the air to flow during the working process, and then during the ventilation process of the exhaust fan, the flowing airflow drives the driving fan blades to rotate, and then drives the fan blades to drive the support shaft to rotate, and then the support shaft drives the elastic winding.
- the screw rotates, and then the cotton flock entering the sewage storage cavity is wound through the elastic winding screw in the rotating state, so as to realize the centralized collection of the cotton flock, and at the same time prevent the cotton flock entering the sewage storage cavity from floating out of the storage cavity again.
- the dirt cavity can prevent the batt from entering the cylinder again and block the dust-proof parts.
- the bearing can be separated from the waist-shaped opening slot by pulling up one end of the support shaft. , thereby realizing the overall removal of the cotton storage unit from the sewage storage cavity, thereby facilitating the user to remove the cotton wool wound on the elastic winding rod, thereby facilitating the recycling of the cotton storage unit, thereby improving the convenience of the exhaust fan.
- the electric push rod is controlled to retract, thereby driving the rotating sphere at the end of the swinging rod to approach the annular inclined plate.
- the rotating sphere rotates in the circumferential direction with the rotating shaft, the rotating sphere continuously extrudes the annular inclined plate in the axial direction, thereby realizing the reciprocating extrusion of the dust-proof parts by pushing the extruded mesh plate.
- the water storage cavity above the dust-proof part is controlled to be filled with water into the dust-proof part, so that the dust-proof part is continuously squeezed by the mesh plate during the water-filling process, so that the adsorbed water in the dust-proof part is continuously squeezed.
- the dust is continuously carried away by the charged water flow, so as to quickly clean the dust-proof parts, and then quickly restore the exhaust effect of the exhaust fan, and no manual cleaning is required in the process, which saves manpower and facilitates large-scale textile factories. use and management.
- the squeezing mesh plate drives the sliding plate to move along the square fluid bag, and the sliding plate drives the square fluid bag to roll forward in the rectangular groove through friction during the process,
- the square fluid bag supports the sliding plate during the rolling process, because the flowing medium filled in the square fluid bag has less friction during the rolling process, so that the extruded mesh plate can move flexibly, thereby ensuring anti-friction.
- the dust parts can be repeatedly squeezed smoothly, thereby improving the cleaning effect of the dust parts and improving the use effect of the exhaust fan.
- Fig. 1 is the structural representation of the air inlet side of the exhaust fan in the present invention
- Fig. 2 is the structural representation of the air outlet side of the exhaust fan in the present invention
- Fig. 3 is the internal structure schematic diagram of the exhaust fan in the present invention.
- Fig. 4 is the structural representation of square fluid bag and sliding plate in the present invention.
- Fig. 5 is the partial enlarged view of A place in Fig. 4;
- Fig. 6 is the position schematic diagram of squeeze cleaning part and batt filter part in the present invention.
- Fig. 7 is the structural representation of squeeze cleaning part and cotton wool filter part in the present invention.
- Fig. 8 is the connection schematic diagram of rotating sphere and annular inclined plate in the present invention.
- Fig. 9 is the connection schematic diagram of the torsion spring and the rotating ring in the present invention.
- Fig. 10 is the structural representation of the cotton storage unit in the present invention.
- casing 1 installation frame 11, cylindrical cylinder 12, partition support plate 13, installation support plate 14, water storage cavity 15, sewage storage cavity 16, exhaust fan blade 2, drive component 3, support shaft 31 , fan blade fixing part 32, No. 1 pulley 33, belt 34, No. 2 pulley 35, motor 36, dustproof part 4, squeeze cleaning part 5, fixed plate 51, electric push rod 52, swing support rod 53, Rotating sphere 54, annular inclined plate 55, inclined support plate 56, extruded mesh plate 57, sliding plate 571, square fluid bag 572, limit mesh plate 58, batt filter part 6, middle support plate 61, rotating sleeve 62, Rotating shaft 63, connecting plate 64, No. 1 magnet 65, No.
- a self-cleaning exhaust fan for a textile factory includes a casing 1, an exhaust fan blade 2, a driving part 3, a dustproof part 4, a squeeze cleaning part 5 and a batt filter part 6;
- the casing 1 includes an installation frame 11, a cylindrical cylinder 12, a partition support plate 13 and an installation support plate 14;
- the installation frame 11 is a rectangular frame structure;
- the installation frame 11 is provided with the cylinder inside cylinder 12;
- the cylindrical cylinder 12 and the installation frame 11 are connected by the partition support plate 13;
- one end of the cylindrical cylinder 12 is provided with the installation support plate 14 vertically;
- the Both ends of the mounting support plate 14 are fixedly connected to the inner wall of the mounting frame 11;
- the drive member 3 includes a support shaft 31, a fan blade fixing member 32, a No. 1 pulley 33, a belt 34, a No. 2 pulley 35 and a motor 36; the support shaft 31 is rotatably connected to the middle of the installation support plate 14.
- the support shaft 31 penetrates through the installation support plate 14; the fan blade fixing member 32 is evenly spaced on the cylindrical surface of one end of the support shaft 31; one end of the fan blade fixing member 32 is fixedly connected to the support on the rotating shaft 31; the other end of the fan blade fixing member 32 is fixedly connected to one end of the exhaust fan blade 2; the other end of the supporting rotating shaft 31 is fixedly connected to the No.
- the dustproof member 4 is arranged in the cylindrical body 12; the dustproof member 4 is a wire mesh in a crisscross and fluffy state; a water storage cavity 15 is arranged above the dustproof member 4; the cylindrical cylinder A water leakage hole is provided on the cylindrical surface of the body 12 near the position of the water storage cavity 15; the water leakage hole covers the area of the upper semi-cylindrical surface of the dustproof member 4; Cavity 16; a sewage outlet is provided on the cylindrical body 12 at a position corresponding to the sewage storage cavity 16; the sewage outlet communicates with the sewage storage cavity 16;
- the squeeze cleaning part 5 is arranged between the dustproof part 4 and the exhaust fan blade 2; the squeeze cleaning part 5 is used for squeezing the dustproof part 4 and flushing during the squeezing process ;
- the lint filter part 6 is arranged on the outer side of the dustproof part 4 ; the lint filter part 6 is used to filter the lint of the air before passing through the dustproof part 4 .
- the motor 36 drives the No. 1 pulley 33 to rotate through the belt 34, and then the No. 1 pulley 33 drives the exhaust fan blade 2 to rotate through the supporting shaft 31.
- the air is filtered to prevent the exhaust fan from accumulating dust on the exhaust fan blades 2 after long-term operation, thereby solving the problem of inconvenient cleaning of the exhaust fan blades 2.
- the exhaust fan is improved. Effect: During the working process of the exhaust fan, the lint filter part 6 can filter the air before entering the exhaust fan, thereby removing the lint in the air, thereby preventing the lint from adhering to the dust-proof part 4, and further improving the output of the exhaust fan.
- Wind efficiency after the exhaust fan works for a long time, the dustproof member 4 is squeezed by controlling the squeezing and cleaning member 5, and water is introduced into the dustproof member 4 through the water storage cavity 15 set above the dustproof member 4, and then The crisscrossed and fluffy wire mesh is continuously squeezed and beaten in the process of flushing, so that the dust-proof parts 4 made of the wire mesh can be quickly and effectively washed clean, and then the exhaust effect of the exhaust fan can be quickly restored. , and manual cleaning is not required in the process, which saves manpower and facilitates large-scale use and management in textile factories;
- the batt filter component 6 includes a middle support plate 61, a rotating sleeve 62, a rotating shaft 63, a connecting plate 64, a No. 1 magnet 65, a No. 2 magnet 66, an elastic The metal strip 67 and the batt storage unit 68;
- the middle support plate 61 is arranged vertically in the cylindrical body 12;
- the rotating sleeve 62 is arranged through the middle of the middle support plate 61;
- the rotating sleeve 62 is fixedly connected to On the middle support plate 61;
- the rotating sleeve 62 is rotatably connected to one end of the rotating shaft 63; one end of the rotating shaft 63 is fixedly connected to the connecting plate 64;
- the outer side of the connecting plate 64 is along the circumference Connecting legs are arranged at even intervals in the direction; each of the connecting legs is fixedly connected to one of the No.
- the number of the No. 2 magnets 66 is the same as the number of the No. 1 magnets 65; the middle part of the rotating shaft 63 penetrates the dustproof member 4; the other end of the rotating shaft 63 is spaced apart in the axial direction
- the elastic metal strip 67 is provided; one end of the elastic metal strip 67 is connected to the rotating shaft 63 ; the other end of the elastic metal strip 67 extends to the inner wall of the cylindrical body 12 ; the dirt storage
- the batt storage unit 68 is arranged in the cavity 16 ; the batt storage unit 68 is used to collect the batt collected by the elastic metal strip 67 .
- the exhaust fan blade 2 drives the No. 2 magnet 66 to rotate during the rotation, the No. 2 magnet 66 drives the No. 1 magnet 65 to rotate through the action of magnetic force, and then the No. 1 magnet 65 drives the rotating shaft 63 to rotate through the connecting plate 64, and then the rotating shaft 63 rotates.
- the ball is attached to the dust-proof part 4, thereby preventing the cotton flock from blocking the dust-proof part 4, thereby improving the air outlet effect of the exhaust fan, and at the same time reducing the cleaning times of the dust-proof part 4, thereby reducing the cost of manual cleaning; elastic metal
- the cotton flocks gathered on the strip 67 enter the sewage storage cavity 16 from the sewage outlet under the cylindrical body 12 under the action of centrifugal force, and are further collected by the cotton flocking unit 68 provided in the sewage storage cavity 16 .
- the batt storage unit 68 includes a support shaft 681 , a bearing 682 , a limit plate 683 , a driving fan blade 684 and an elastic winding rod 685 ; it is close to the waste storage cavity 16
- the outer partition support plate 13 is provided with a waist-shaped opening groove; the partition support plate 13 close to the inner side of the sewage storage cavity 16 is provided with a blind hole; the edge of the blind hole is provided with a chamfer; the support shaft One end of 681 is inserted into the blind hole; the bearing 682 is sleeved on the cylindrical surface of the other end of the support shaft 681; the outer ring of the bearing 682 is placed in the waist-shaped opening groove; the bearing
- the limit plates 683 are arranged symmetrically on both sides of the 682; the limit plates 683 are fixedly connected to the support shaft 681;
- the elastic winding screw 685 the other end of the support shaft 681 is provided with the drive blades 6
- the exhaust fan drives the air to flow during the working process, and then during the ventilation process of the exhaust fan, the flowing airflow drives the driving fan blade 684 to rotate, and then the driving fan blade 684 drives the support shaft 681 to rotate, and then the support shaft 681 drives the rotation.
- the elastic winding rod 685 rotates, and then the elastic winding rod 685 in the rotating state realizes the winding of the cotton flocks entering the sewage storage cavity 16, thereby realizing the centralized collection of the cotton flocks, and preventing the cotton flocks from entering the sewage storage cavity 16.
- the cotton flocks float out of the dirt storage cavity 16 again, thereby preventing the cotton flocks from entering the cylindrical body 12 again and blocking the dustproof member 4; after the cotton flocking unit 68 has been used for a period of time, one end of the support shaft 681 is lifted upwards. , so that the bearing 682 is disengaged from the waist-shaped opening groove, thereby realizing the overall removal of the batt storage unit 68 from the dirt storage cavity 16, thereby facilitating the user to remove the batt wrapped around the elastic winding rod 685, thereby facilitating the batt storage unit. 68 realizes recycling, thereby improving the convenience of using the exhaust fan.
- the squeeze cleaning part 5 includes a fixed plate 51 , an electric push rod 52 , a swing support rod 53 , a rotating ball 54 , an annular inclined plate 55 , and an inclined support plate 56.
- the annular inclined plate 55 is provided in the middle of one side surface of the extruded mesh plate 57; the annular inclined plate 55 is provided with a structure of continuous incline up and down;
- the dust pieces 4 are connected and fixed by an inclined support plate 56 ;
- the rotating ball 54 is arranged on the side close to the annular inclined support plate 56 ;
- the rotating ball 54 is rotatably connected to one end of the swing support rod 53 ;
- the middle part of the swinging support rod 53 is connected to the rotating shaft 63 through a rotating pin; the other end of the swinging support rod 53 is
- the electric push rod 52 is controlled to retract, thereby driving the rotating ball 54 at the end of the swing support rod 53 to approach the annular inclined plate 55,
- the rotating ball 54 contacts the annular inclined plate 55, because the rotating ball 54 rotates in the circumferential direction with the rotating shaft 63, the rotating ball 54 continuously squeezes the annular inclined plate 55 in the axial direction, thereby realizing the push and extrusion.
- the screen plate 57 reciprocates and squeezes the dust-proof member 4, and in the process, the water storage cavity above the dust-proof member 4 is controlled to be filled with water into the dust-proof member 4, so as to realize that the dust-proof member 4 is continuously squeezed during the water-filling process.
- the screen pressing plate 57 is squeezed, so that the dust adsorbed in the dust-proof member 4 is continuously taken away by the charged water flow, thereby realizing the rapid cleaning of the dust-proof member 4, and then quickly restoring the exhaust effect of the exhaust fan, and the process There is no need for manual cleaning, which saves manpower and facilitates the large-scale use and management of the textile factory; when the cleaning is completed, the electric push rod 52 is controlled to extend, so that the rotating ball 54 at the end of the swing rod 53 is separated from the ring.
- the shaped inclined plate 55 and the annular inclined plate 55 lose the axial pressing force, so that the dustproof member 4 is restored to the fluffy dustproof ventilation state.
- the elastic metal strip 67 and the rotating shaft 63 are connected by a rotating ring 71 ; the elastic metal strip 67 is fixedly connected to the rotating ring 71 ; the rotating ring 71 is sleeved on the rotating ring 71 .
- the adjacent rotating rings 71 are connected by torsion springs 72; the end of the rotating shaft 63 is fixedly connected to the baffle plate 73; the rotating shaft 63 is close to the limit net
- the position of the plate 58 is fixedly connected to the limit ring 74 ; the limit ring 74 is fixedly connected to the rotating shaft 63 ; Torsion spring 72 .
- the rotating shaft 63 drives the rotating ring 71 to rotate through the limiting ring 74 and the torsion spring 72, and then the rotating ring 71 drives the elastic metal strip 67 to rotate.
- the rotation of the rotating shaft 67 is hindered, and the resistance is buffered by twisting the torsion spring 72 between the rotating rings 71, thereby ensuring the stability of the rotating shaft 63 during the rotating process.
- sliding plates 571 are evenly spaced along the edge of the extruded mesh plate 57 along the circumferential direction; the sliding plates 571 are arranged along the axial direction of the cylindrical body 12 ; the sliding plates 571 is fixedly connected to the extruded mesh plate 57; a rectangular groove is provided on the cylindrical body 12 corresponding to the position of the sliding plate 571; a square fluid bag 572 is arranged in the rectangular groove; the interior of the square fluid bag 572 Filled with fluid medium; the outer wall of the sliding plate 571 is squeezed and kept in contact with the square fluid bag 572 .
- the squeezing screen plate 57 drives the sliding plate 571 to move along the square fluid bag 572.
- the sliding plate 571 drives the square fluid bag 572 to move in the rectangular groove through friction. Roll forward, so that the square fluid bag 572 supports the sliding plate 571 during the rolling process, because the flowing medium filled in the square fluid bag 572 has less friction during the rolling process, thereby enabling the pressing of the mesh plate 57.
- the flexible movement ensures that the dustproof member 4 can be repeatedly squeezed smoothly, thereby improving the cleaning effect of the dustproof member 4 and the use effect of the exhaust fan.
- a layer of gauze is arranged between the dust-proof member 4 and the extrusion mesh plate 57 ; a layer of gauze is arranged between the dust-proof member 4 and the limit mesh plate 58 .
- the water-filled dust-proof member 4 can be squeezed during the extrusion process.
- the outflowing water can be blocked by the gauze.
- the gauze guides the extruded sewage, so that the extruded sewage can be smoothly left in the sewage storage cavity 16, thereby improving the sewage discharge effect of the dustproof element 4, thereby improving the use effect of the exhaust fan.
- the motor 36 drives the No. 1 pulley 33 to rotate through the belt 34, and then the No. 1 pulley 33 drives the exhaust fan blade 2 to rotate through the supporting shaft 31.
- the air is filtered to prevent the exhaust fan from accumulating dust on the exhaust fan blades 2 after long-term operation, thereby solving the problem of inconvenient cleaning of the exhaust fan blades 2.
- the exhaust fan is improved. Effect: the exhaust fan blade 2 drives the No. 2 magnet 66 to rotate during the rotation process, the No. 2 magnet 66 drives the No. 1 magnet 65 to rotate through the action of magnetic force, and then the No.
- 1 magnet 65 drives the rotating shaft 63 through the connecting plate 64 to rotate, and then the rotating shaft 63
- the elastic metal strip 67 is driven to rotate, and the elastic metal strip 67 can block the cotton clumps mixed in the air entering the cylinder body 12 during the rotation process, so that the cotton clumps are wrapped on the elastic metal strips 67, thereby preventing the cotton clumps from being formed.
- the flowing airflow drives the driving fan blade 684 to rotate, and then the driving fan blade 684 drives the support shaft 681 to rotate, and then the support shaft 681 drives the elastic winding screw 685 to rotate, and then realizes the rotation of the elastic winding screw 685 through the rotating state.
- the cotton flocks entering the sewage storage cavity 16 are wound, thereby realizing centralized collection of the cotton flocks, and at the same time preventing the cotton flocks entering the sewage storage cavity 16 from floating out of the sewage storage cavity 16 again, thereby preventing the cotton flocks from entering the cylinder again.
- the dust-proof part 4 is blocked in the body 12; after the exhaust fan works for a long time, when the dust-proof part 4 needs to be cleaned, in the running state of the exhaust fan, the electric push rod 52 is controlled to retract, thereby driving the swing.
- the rotating ball 54 at the end of the support rod 53 is close to the annular inclined plate 55.
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Abstract
A self-cleaning exhaust fan for a textile mill, comprising a machine shell (1), exhaust fan blades (2), a driving component (3), a dustproof member (4), an extrusion cleaning component (5) and a cotton fiber filtering component (6). The cotton fiber filtering component (6) can filter air before same enters the exhaust fan, thereby removing cotton fiber in the air, preventing the cotton fiber from being attached to the dustproof member (4), and further improving the air outlet efficiency of the exhaust fan; after the exhaust fan works for a long time, the dustproof member (4) is extruded by controlling the extrusion cleaning component (5), and water is introduced into the dustproof member (4) by means of a water storage cavity (15) provided above the dustproof member (4), such that crisscross and fluffy filament screens are continuously extruded and beaten in a flushing process, and the dustproof member (4) made of the filament screens can be rapidly and effectively washed clean, thereby recovering the exhaust effect of the exhaust fan rapidly; and manual cleaning is not needed in the process, thereby saving manpower, and facilitating large-scale use and management of a textile mill.
Description
本发明属于排风机技术领域,具体的说是一种纺织厂用自清洁排风机。The invention belongs to the technical field of exhaust fans, in particular to a self-cleaning exhaust fan for textile factories.
纺织厂生产主要包括棉、毛、麻、丝的纺织工序和涤纶、锦纶的纺丝工序,且生产车间的机器、人员密集,散热量大,粉尘多。因为纺织车间里会有很多粉尘、布屑、棉絮等杂物飘散在空气中,这些杂物会跟随排风机抽动的气流而进入排风机内部,进而很容易对排风机的防尘网进行堵塞,进而影响排风机的出风效果,甚至会因为进入排风机的动力部件中而导致排风机的损坏,进而造成较大的损失。The production of the textile factory mainly includes the spinning process of cotton, wool, hemp and silk and the spinning process of polyester and nylon, and the production workshop is densely populated with machines and personnel, with large heat dissipation and dust. Because there will be a lot of dust, cloth scraps, cotton wool and other debris floating in the air in the textile workshop, these debris will follow the twitching airflow of the exhaust fan and enter the interior of the exhaust fan, which will easily block the dust filter of the exhaust fan. This will affect the air outlet effect of the exhaust fan, and even cause damage to the exhaust fan due to entering the power components of the exhaust fan, thereby causing greater losses.
现有的排风机在对防尘网进行冲洗时因为仅仅通过水流进行冲洗,进而无法快速高效的对防尘网上的灰尘进行很好效果的清洗,进而导致清洗后的防尘网内部依然聚集较多的灰尘,且灰尘经过水流浸泡后又被排风机风干,进而导致灰尘干结在防尘网内部,进而更加不便于后续的清理,且严重影响了排风机的出风效果;而且对于纺织厂的空气中漂浮着棉絮和布屑的问题也会严重影响排风机的正常工作。When the existing exhaust fan washes the dustproof net, it is only flushed by the water flow, so it cannot quickly and efficiently clean the dust on the dustproof net, which leads to a large amount of accumulation inside the cleaned dustproof net. There is a lot of dust, and the dust is soaked in the water flow and then dried by the exhaust fan, which causes the dust to dry inside the dust filter, which is more inconvenient for subsequent cleaning, and seriously affects the air outlet effect of the exhaust fan. The problem of lint and lint floating in the air will also seriously affect the normal operation of the exhaust fan.
发明内容SUMMARY OF THE INVENTION
为了弥补现有技术的不足,本发明提出的一种纺织厂用自清洁排风机。本发明主要用于解决现有的排风机在对防尘网进行冲洗时因为仅仅通过水流进行冲洗,进而无法快速高效的对防尘网上的灰尘进行很好效果的清洗的问题,以及对于纺织厂的空气中漂浮着棉絮和布屑对排风机的正常工作造成严重影响的问题。In order to make up for the deficiencies of the prior art, the present invention proposes a self-cleaning exhaust fan for textile factories. The present invention is mainly used to solve the problem that the existing exhaust fan cannot clean the dust on the dust net quickly and efficiently because it is only flushed by water flow when washing the dust net. There is a problem that cotton wool and lint floating in the air have a serious impact on the normal operation of the exhaust fan.
本发明解决其技术问题所采用的技术方案是:本发明提供了一种纺织厂用自清沽排风机,包括机壳、排风扇叶、驱动部件、防尘件、挤压清洗部件和棉絮过滤部件;The technical solution adopted by the present invention to solve the technical problem is as follows: the present invention provides a self-cleaning exhaust fan for textile factories, which includes a casing, an exhaust fan blade, a driving part, a dustproof part, a squeeze cleaning part and a cotton batt filter part ;
所述机壳包括安装框体、圆柱筒体、隔断支撑板和安装支撑板;所述安装框体为矩形框体结构;所述安装框体的内部设置所述圆柱筒体;所述圆柱筒体与所述安装框体之间通过所述隔断支撑板进行连接;所述圆柱筒体的一端沿竖向设置所述安装支撑板;所述安装支撑板的两端均固定连接在所述安装框体的内壁上;The casing includes an installation frame, a cylindrical cylinder, a partition support plate and an installation support plate; the installation frame is a rectangular frame structure; the cylindrical cylinder is arranged inside the installation frame; the cylindrical cylinder The body and the installation frame are connected through the partition support plate; one end of the cylindrical body is vertically arranged with the installation support plate; both ends of the installation support plate are fixedly connected to the installation support plate on the inner wall of the frame;
所述驱动部件包括支撑转轴、扇叶固定件、一号带轮、皮带、二号带轮和电机;所述支撑转轴转动连接在所述安装支撑板的中部;所述支撑转轴贯穿所述安装支撑板;所述支撑转轴一端的圆柱面上均匀间隔设置所述扇叶固定件;所述扇叶固定件的一端固定连接在所述支撑转轴上;所述扇叶固定件的另一端固定连接所述排风扇叶的一端;所述支撑转轴的另一端固定连接所述一号带轮;所述电机固定连接在所述隔断支撑板上的安装孔内;所述电机的转轴端部固定连接所述二号带轮;所述二号带轮与所述一号带轮之间通过所述皮带进行连接;The driving component includes a support shaft, a fan blade fixing member, a No. 1 pulley, a belt, a No. 2 pulley and a motor; the support shaft is rotatably connected to the middle of the installation support plate; the support shaft runs through the installation a support plate; the fan blade fixing pieces are evenly spaced on the cylindrical surface of one end of the support shaft; one end of the fan blade fixing piece is fixedly connected to the support shaft; the other end of the fan blade fixing piece is fixedly connected One end of the exhaust fan blade; the other end of the support shaft is fixedly connected to the No. 1 pulley; the motor is fixedly connected to the mounting hole on the partition support plate; the end of the motor shaft is fixedly connected to the The No. 2 pulley; the No. 2 pulley and the No. 1 pulley are connected by the belt;
所述圆柱筒体内设置所述防尘件;所述防尘件为纵横交错且蓬松状态的丝网;所述防尘件的上方设置蓄水空腔;所述圆柱筒体上靠近所述蓄水空腔位置的圆柱面上设置漏水孔;所述漏水孔覆盖所述防尘件的上半圆柱面的区域;所述防尘件的下方设置储污空腔; 所述圆柱筒体上对应所述储污空腔的位置设置排污口;所述排污口连通所述储污空腔;The dust-proof piece is arranged in the cylindrical barrel; the dust-proof piece is a wire mesh in a crisscross and fluffy state; a water storage cavity is arranged above the dust-proof piece; A water leakage hole is arranged on the cylindrical surface of the water cavity; the water leakage hole covers the area of the upper semi-cylindrical surface of the dust-proof piece; a dirt storage cavity is arranged below the dust-proof piece; A sewage outlet is set at the position of the sewage storage cavity; the sewage outlet communicates with the sewage storage cavity;
所述挤压清洗部件设置在所述防尘件和所述排风扇叶之间;所述挤压清洗部件用于对防尘件进行挤压且在挤压的过程中进行冲洗;The squeezing cleaning part is arranged between the dust-proof part and the exhaust fan blade; the squeezing-cleaning part is used for squeezing the dust-proof part and flushing during the squeezing process;
所述棉絮过滤部件设置在所述防尘件的外侧;所述棉絮过滤部件用于对穿过防尘件之前的空气进行过滤棉絮。The batt filter part is arranged on the outer side of the dustproof part; the lint filter part is used to filter the batt of air before passing through the dustproof part.
工作时,电机通过皮带带动一号带轮转动,进而一号带轮通过支撑转轴带动排风扇叶转动,在工作的过程中,防尘件能够对通过圆柱筒体的空气进行过滤,进而防止排风机在长时间工作后排风扇叶上积累灰尘,进而解决了排风扇叶不便清理的问题,同时因为排风扇叶的表面没有积累灰尘,进而提高了排风机的排风效果;在排风机工作的过程中,棉絮过滤部件能够对进入排风机之前的空气进行过滤,进而去除空气中的棉絮,进而防止棉絮附着在防尘件上,进一步提高了排风机的出风效率;在排风机长时间工作后,通过控制挤压清洗部件进行挤压防尘件,且通过防尘件上方设置的蓄水空腔向防尘件中通入水,进而使得纵横交错且蓬松状态的丝网在冲水的过程中进行不断的挤压拍打,进而使得丝网制得的防尘件能够快速且有效的冲洗干净,进而快速恢复排风机的排风效果,且过程中不需要人工清理,进而节省了人力,进而便于纺织厂大规模的使用和管理;清洗防尘件产生的污水通过防尘件下方的排污口进入储污空腔中。When working, the motor drives the No. 1 pulley to rotate through the belt, and then the No. 1 pulley drives the exhaust fan blades to rotate through the supporting shaft. During the working process, the dust-proof parts can filter the air passing through the cylinder, thereby preventing the exhaust fan. Dust accumulates on the exhaust fan blades after long-term operation, which solves the problem of inconvenient cleaning of the exhaust fan blades. At the same time, because the surface of the exhaust fan blades does not accumulate dust, the exhaust effect of the exhaust fan is improved; during the operation of the exhaust fan, cotton wool The filter component can filter the air before entering the exhaust fan, and then remove the lint in the air, thereby preventing the lint from adhering to the dust-proof parts, and further improving the air outlet efficiency of the exhaust fan; after the exhaust fan works for a long time, through the control Squeeze the cleaning part to squeeze the dust-proof part, and pass water into the dust-proof part through the water storage cavity set above the dust-proof part, so that the criss-cross and fluffy wire mesh is continuously flushed during the flushing process. Squeeze and beat, so that the dust-proof parts made of wire mesh can be quickly and effectively washed, and then the exhaust effect of the exhaust fan can be quickly restored, and manual cleaning is not required in the process, which saves manpower and facilitates the large-scale textile factory. The use and management of scale; the sewage generated by cleaning the dust-proof parts enters the sewage storage cavity through the sewage outlet under the dust-proof parts.
优选的,所述棉絮过滤部件包括中部支撑板、转动套、转动轴、连接板、一号磁铁、二号磁铁、弹性金属条和储棉絮单元;所述圆柱筒体内沿竖向设置所述中部支撑板;所述中部支撑板中部贯穿设置所述转动套;所述转动套固定连接在所述中部支撑板上;所述转动套内转动连接所述转动轴的一端;所述转动轴的一端端部固定连接所述连接板;所述连接板的外侧沿圆周方向均匀间隔设置连接支脚;每个所述连接支脚上固定连接一个所述一号磁铁;每个所述扇叶固定件上沿横向设置贯穿孔;所述贯穿孔内固定连接所述二号磁铁;所述二号磁铁的数量与所述一号磁铁的数量相同;所述转动轴的中部贯穿所述防尘件;所述转动轴的另一端沿轴向间隔设置所述弹性金属条;所述弹性金属条的一端连接在所述转动轴上;所述弹性金属条的另一端延伸至所述圆柱筒体的内壁上;所述储污空腔内设置所述储棉絮单元;所述储棉絮单元用于对所述弹性金属条收集的棉絮进行收集。Preferably, the batt filter component includes a middle support plate, a rotating sleeve, a rotating shaft, a connecting plate, a No. 1 magnet, a No. 2 magnet, an elastic metal strip and a batt storage unit; the middle part is vertically arranged in the cylindrical cylinder a support plate; the middle part of the middle support plate is provided with the rotating sleeve; the rotating sleeve is fixedly connected to the middle support plate; one end of the rotating shaft is rotatably connected in the rotating sleeve; one end of the rotating shaft The end part is fixedly connected to the connecting plate; the outer side of the connecting plate is evenly spaced along the circumferential direction with connecting legs; each of the connecting legs is fixedly connected with one of the No. 1 magnets; the upper edge of each of the fan blade fixing parts A through hole is arranged horizontally; the second magnet is fixedly connected to the through hole; the number of the second magnet is the same as the number of the first magnet; the middle part of the rotating shaft penetrates the dustproof part; the The other end of the rotating shaft is provided with the elastic metal strips at intervals along the axial direction; one end of the elastic metal strip is connected to the rotating shaft; the other end of the elastic metal strip extends to the inner wall of the cylindrical body; The batt storage unit is arranged in the dirt storage cavity; the batt storage unit is used for collecting the batt collected by the elastic metal strip.
工作时,排风扇叶在转动过程中带动二号磁铁进行转动,二号磁铁通过磁力作用带动一号磁铁转动,进而一号磁铁通过连接板带动转动轴转动,进而转动轴带动弹性金属条转动,弹性金属条在转动的过程中实现将进入圆柱筒体的空气中夹杂的棉絮团阻挡住,进而使得棉絮团包裹在弹性金属条上,进而实现防止棉絮团沾附在防尘件上,进而防止棉絮团堵塞防尘件,进而提高了排风机的出风效果,同时降低了防尘件清理的次数,进而降低人工清理的成本;弹性金属条上聚集的棉絮团在离心力的作用下从圆柱筒体下方的排污口中进入储污空腔中,进而通过储污空腔中设置的储棉絮单元进行收集。When working, the exhaust fan blade drives the No. 2 magnet to rotate during the rotation process, the No. 2 magnet drives the No. 1 magnet to rotate through the action of magnetic force, and then the No. 1 magnet drives the rotating shaft to rotate through the connecting plate, and then the rotating shaft drives the elastic metal strip to rotate. During the rotation of the metal strip, the cotton flocks mixed in the air entering the cylindrical body are blocked, so that the cotton flocks are wrapped on the elastic metal strips, thereby preventing the cotton flocks from adhering to the dust-proof parts, thereby preventing the cotton flocks from adhering to the dust-proof parts. The dust-proof parts are blocked by the clumps, which improves the air outlet effect of the exhaust fan, and reduces the cleaning times of the dust-proof parts, thereby reducing the cost of manual cleaning; The lower sewage outlet enters the sewage storage cavity, and is collected by the cotton storage unit provided in the sewage storage cavity.
优选的,所述储棉絮单元包括支撑轴、轴承、限位板、驱动扇叶和弹性绕丝杆;靠近所述储污空腔外侧的所述隔断支撑板上设置腰形开口槽;靠近所述储污空腔内侧的所述隔断支撑板上设置盲孔;所述盲孔的边沿设置倒角;所述支撑轴的一端插在所述盲孔中;所述支撑轴的另一端的圆柱面上套设所述轴承;所述轴承的外圈放置在所述腰形开口槽中;所述轴承的两侧对称设置所述限位板;所述限位板固定连接在所述支撑轴上;所述支撑轴上对应所述弹性金属条的位置沿圆周方向间隔设置所述弹性绕丝杆;所述支撑轴的另一端端 部设置所述驱动扇叶;所述驱动扇叶沿所述支撑轴的圆周方向均匀间隔布置。Preferably, the cotton batt storage unit includes a support shaft, a bearing, a limit plate, a driving fan blade and an elastic winding rod; a waist-shaped opening groove is provided on the partition support plate near the outer side of the sewage storage cavity; A blind hole is set on the partition support plate inside the sewage storage cavity; the edge of the blind hole is provided with a chamfer; one end of the support shaft is inserted into the blind hole; the cylinder at the other end of the support shaft The bearing is sleeved on the surface; the outer ring of the bearing is placed in the waist-shaped opening groove; the limit plates are symmetrically arranged on both sides of the bearing; the limit plates are fixedly connected to the support shaft The elastic winding rods are arranged at intervals along the circumferential direction at the positions of the support shaft corresponding to the elastic metal strips; the driving fan blade is arranged at the other end of the support shaft; The support shafts are evenly spaced in the circumferential direction.
工作时,排风机在工作的过程中带动空气进行流动,进而在排风机进行通风过程中,流动的气流带动驱动扇叶转动,进而驱动扇叶带动支撑轴转动,进而支撑轴带动弹性绕丝杆转动,进而通过转动状态的弹性绕丝杆实现对进入储污空腔内的棉絮团进行缠绕,进而实现对棉絮团进行集中收集,同时防止进入储污空腔的棉絮团再次飘出储污空腔,进而防止棉絮团再次进入圆柱筒体中对防尘件造成堵塞;储棉絮单元在使用一段时间后,通过将支撑轴的一端向上扳起,进而使得轴承从腰形开口槽中脱离,进而实现整体将储棉絮单元从储污空腔中取出,进而方便用户将弹性绕丝杆上缠绕的棉絮去除,进而方便储棉絮单元实现循环利用,进而提高了排风机使用的便利性。When working, the exhaust fan drives the air to flow during the working process, and then during the ventilation process of the exhaust fan, the flowing airflow drives the driving fan blades to rotate, which in turn drives the fan blades to drive the support shaft to rotate, and then the support shaft drives the elastic winding screw. Rotate, and then wind the cotton flocks entering the sewage storage cavity through the elastic winding rod in the rotating state, thereby realizing the centralized collection of the cotton flocks, and preventing the cotton flocks entering the sewage storage cavity from floating out of the sewage storage space again. After a period of use, the cotton batt storage unit will lift up one end of the support shaft, so as to make the bearing detach from the waist-shaped opening groove, and then The whole cotton storage unit can be taken out from the sewage storage cavity, so as to facilitate the user to remove the cotton wool wound on the elastic winding rod, thereby facilitating the recycling of the cotton storage unit, thereby improving the convenience of the exhaust fan.
优选的,所述挤压清洗部件包括固定板、电动推杆、摆动支杆、转动球体、环状倾斜板、倾斜支板、挤压网板和限位网板;所述防尘件靠近所述弹性金属条一侧设置所述限位网板;所述限位网板固定连接在所述圆柱筒体的内壁上;所述防尘件的另一侧设置所述挤压网板;所述挤压网板的边缘滑动连接在所述圆柱筒体的内壁上;所述挤压网板一侧表面的中部设置所述环状倾斜板;所述环状倾斜板上设置有连续倾斜上升和倾斜下降的结构;所述挤压网板与所述防尘件之间通过倾斜支板进行连接固定;靠近所述环状倾斜支板一侧设置所述转动球体;所述转动球体转动连接在所述摆动支杆的一端端部;所述摆动支杆的中部通过转动销连接在所述转动轴上;所述摆动支杆的另一端与所述电动推杆的一端转动连接;所述电动推杆的另一端铰接在所述固定板的伸出端;所述固定板的另一端固定连接在所述转动轴上。Preferably, the squeeze cleaning component includes a fixed plate, an electric push rod, a swing support rod, a rotating sphere, an annular inclined plate, an inclined support plate, a squeeze mesh plate and a limit mesh plate; the dustproof member is close to the One side of the elastic metal strip is provided with the limit screen plate; the limit screen plate is fixedly connected to the inner wall of the cylindrical body; the other side of the dust-proof piece is provided with the extruded screen plate; The edge of the extruded mesh plate is slidably connected to the inner wall of the cylindrical body; the annular inclined plate is arranged in the middle of one side surface of the extruded mesh plate; the annular inclined plate is provided with a continuous inclined riser and the structure of tilting and descending; the extruded mesh plate and the dust-proof part are connected and fixed by an inclined support plate; the rotating sphere is arranged near the side of the annular inclined support plate; the rotating sphere is connected in rotation At one end of the swing support rod; the middle part of the swing support rod is connected to the rotation shaft through a rotating pin; the other end of the swing support rod is rotatably connected with one end of the electric push rod; the The other end of the electric push rod is hinged on the extending end of the fixing plate; the other end of the fixing plate is fixedly connected to the rotating shaft.
工作时,当需要对防尘件进行清洁时,在排风机的运转状态下,通过控制电动推杆缩回,进而带动摆动支杆端部的转动球体靠近环状倾斜板,当转动球体接触环状倾斜板后,因为转动球体跟随转动轴做圆周方向的转动,进而导致转动球体不断的沿轴向进行挤压环状倾斜板,进而实现推动挤压网板进行往复挤压防尘件,过程中控制防尘件上方的储水空腔向防尘件中充入水,进而实现在防尘件在充水的过程中不断被挤压网板挤压,进而使得防尘件中吸附的灰尘不断的被充入的水流带走,进而实现快速对防尘件进行清洗,进而快速恢复排风机的排风效果,且过程中不需要人工清理,进而节省了人力,进而便于纺织厂大规模的使用和管理;当清洗结束后,通过控制电动推杆伸长,进而使得摆动支杆端部的转动球体脱离环状倾斜板,进而环状倾斜板失去了轴向的挤压力,进而使得防尘件恢复蓬松的防尘通风状态。When working, when the dust-proof parts need to be cleaned, in the running state of the exhaust fan, the electric push rod is controlled to retract, thereby driving the rotating sphere at the end of the swinging rod to approach the annular inclined plate, when the rotating sphere contacts the ring. After the inclined plate is formed, because the rotating sphere rotates in the circumferential direction with the rotating shaft, the rotating sphere continuously squeezes the annular inclined plate in the axial direction, thereby realizing the reciprocating extrusion of the dust-proof parts by pushing the extruded mesh plate. The water storage cavity above the middle control dust-proof part is filled with water into the dust-proof part, so that the dust-proof part is continuously squeezed by the mesh plate during the water-filling process, so that the dust absorbed in the dust-proof part is continuously The filled water flow is carried away, so as to quickly clean the dust-proof parts, and then quickly restore the exhaust effect of the exhaust fan, and no manual cleaning is required in the process, which saves manpower and facilitates large-scale use in textile factories. After cleaning, the electric push rod is controlled to extend, so that the rotating sphere at the end of the swing strut is separated from the annular inclined plate, and the annular inclined plate loses the axial pressing force, thereby preventing dust The pieces are restored to a fluffy dust-ventilated state.
优选的,所述弹性金属条与所述转动轴之间通过转动环连接;所述弹性金属条固定连接在所述转动环上;所述转动环套设在所述转动轴上;相邻的所述转动环之间通过扭簧进行连接;所述转动轴的端部固定连接挡板;所述转动轴上靠近所述限位网板的位置固定连接限位环;所述限位环固定连接在所述转动轴上;靠近所述限位环的所述转动环与所述限位环之间设置扭簧。Preferably, the elastic metal strip and the rotating shaft are connected by a rotating ring; the elastic metal strip is fixedly connected to the rotating ring; the rotating ring is sleeved on the rotating shaft; adjacent The rotating rings are connected by torsion springs; the end of the rotating shaft is fixedly connected to the baffle plate; the position of the rotating shaft close to the limit screen plate is fixedly connected to the limit ring; the limit ring is fixed is connected to the rotating shaft; a torsion spring is arranged between the rotating ring close to the limiting ring and the limiting ring.
工作时,转动轴通过限位环和扭簧带动转动环进行转动,进而转动环带动弹性金属条转动,当弹性金属条上缠绕有棉絮团后,进而使得弹性金属条的转动受到阻碍,进而通过扭动转动环之间的扭簧实现对阻力进行缓冲,进而保证转动轴在转动过程中的稳定性。When working, the rotating shaft drives the rotating ring to rotate through the limit ring and the torsion spring, and then the rotating ring drives the elastic metal strip to rotate. The torsion spring between the torsion rotating rings realizes the buffering of the resistance, thereby ensuring the stability of the rotating shaft during the rotating process.
优选的,所述挤压网板的边缘沿圆周方向均匀间隔设置滑动板;所述滑动板沿所述圆柱筒体的轴向进行设置;所述滑动板固定连接在所述挤压网板上;所述圆柱筒体上对 应所述滑动板的位置设置矩形槽;所述矩形槽内设置方形流体袋;所述方形流体袋内部填充流体介质;所述滑动板的外壁与所述方形流体袋挤压且保持贴合。Preferably, sliding plates are evenly spaced at the edge of the extruded mesh plate along the circumferential direction; the sliding plates are disposed along the axial direction of the cylindrical body; the sliding plates are fixedly connected to the extruded mesh plate ; a rectangular groove is arranged on the cylindrical body corresponding to the position of the sliding plate; a square fluid bag is arranged in the rectangular groove; the fluid medium is filled in the square fluid bag; the outer wall of the sliding plate and the square fluid bag are Squeeze and keep fit.
在转动球体挤压环状倾斜板的过程中,挤压网板带动滑动板沿方形流体袋进行移动,过程中滑动板通过摩擦力带动方形流体袋在矩形槽内向前滚动,进而使得方形流体袋在滚动的过程中对滑动板进行支撑,因为方形流体袋中填充的流动介质在滚动的过程中摩擦力较小,进而使得挤压网板能够进行灵活的移动,进而保证防尘件能够流畅的被反复挤压,进而提高防尘件清洁的效果,提高排风机的使用效果。In the process of rotating the sphere to squeeze the annular inclined plate, the squeezing screen plate drives the sliding plate to move along the square fluid bag. During the process, the sliding plate drives the square fluid bag to roll forward in the rectangular groove through friction, thereby making the square fluid The bag supports the sliding plate during the rolling process, because the flowing medium filled in the square fluid bag has less friction during the rolling process, so that the extruded mesh plate can move flexibly, thereby ensuring that the dustproof parts can be smoothly It is repeatedly squeezed, thereby improving the cleaning effect of the dust-proof parts and improving the use effect of the exhaust fan.
优选的,所述防尘件与所述挤压网板之间设置一层纱网;所述防尘件与所述限位网板之间设置一层纱网。Preferably, a layer of gauze is arranged between the dust-proof member and the extruded mesh plate; and a layer of gauze is arranged between the dust-proof member and the limit mesh plate.
通过在防尘件与挤压网板之间以及防尘件与限位网板之间设置一层纱网,进而使得充水后的防尘件在被挤压的过程中流出的水能够被纱网进行阻碍,一方面能够防止防尘件中的水被挤压后喷射出去,进而防止污水对排风机内部造成污染或者是损坏,进而提高排风机的使用寿命;另一方面纱网对挤出的污水进行导流,进而使得挤出的污水能够顺利的留到储污空腔中,进而提高了防尘件的排污效果,进而提高排风机的使用效果。By arranging a layer of gauze between the dust-proof part and the extruding mesh plate and between the dust-proof part and the limit mesh plate, the water flowing out of the water-filled dust-proof part during the extrusion process can be removed by The gauze hinders, on the one hand, it can prevent the water in the dust-proof parts from being squeezed and sprayed out, thereby preventing the sewage from polluting or damaging the inside of the exhaust fan, thereby improving the service life of the exhaust fan; The discharged sewage is diverted, so that the extruded sewage can be smoothly left in the sewage storage cavity, thereby improving the sewage discharge effect of the dustproof parts, thereby improving the use effect of the exhaust fan.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1.本发明中棉絮过滤部件能够对进入排风机之前的空气进行过滤,进而去除空气中的棉絮,进而防止棉絮附着在防尘件上,进一步提高了排风机的出风效率;在排风机长时间工作后,通过控制挤压清洗部件进行挤压防尘件,且通过防尘件上方设置的蓄水空腔向防尘件中通入水,进而使得纵横交错且蓬松状态的丝网在冲水的过程中进行不断的挤压拍打,进而使得丝网制得的防尘件能够快速且有效的冲洗干净,进而快速恢复排风机的排风效果,且过程中不需要人工清理,进而节省了人力,进而便于纺织厂大规模的使用和管理;清洗防尘件产生的污水通过防尘件下方的排污口进入储污空腔中。1. In the present invention, the lint filter component can filter the air before entering the exhaust fan, and then remove the lint in the air, thereby preventing the lint from adhering to the dust-proof part, and further improving the air outlet efficiency of the exhaust fan; After working for a period of time, the dust-proof parts are squeezed by controlling the squeezing and cleaning parts, and water is poured into the dust-proof parts through the water storage cavity set above the dust-proof parts, so that the crisscross and fluffy wire mesh is flushed. In the process of continuous squeezing and beating, the dust-proof parts made of the wire mesh can be quickly and effectively rinsed, and then the exhaust effect of the exhaust fan can be quickly restored, and manual cleaning is not required during the process, thereby saving manpower. , so as to facilitate the large-scale use and management of textile factories; the sewage generated by cleaning the dust-proof parts enters the sewage storage cavity through the sewage outlet under the dust-proof parts.
2.本发明中排风扇叶在转动过程中带动二号磁铁进行转动,二号磁铁通过磁力作用带动一号磁铁转动,进而一号磁铁通过连接板带动转动轴转动,进而转动轴带动弹性金属条转动,弹性金属条在转动的过程中实现将进入圆柱筒体的空气中夹杂的棉絮团阻挡住,进而使得棉絮团包裹在弹性金属条上,进而实现防止棉絮团沾附在防尘件上,进而防止棉絮团堵塞防尘件,进而提高了排风机的出风效果,同时降低了防尘件清理的次数,进而降低人工清理的成本。2. In the present invention, the exhaust fan blade drives the No. 2 magnet to rotate during the rotation process, the No. 2 magnet drives the No. 1 magnet to rotate through the action of magnetic force, and then the No. 1 magnet drives the rotating shaft to rotate through the connecting plate, and then the rotating shaft drives the elastic metal strip to rotate. During the rotation of the elastic metal strip, the cotton clumps mixed in the air entering the cylindrical body are blocked, so that the cotton clumps are wrapped on the elastic metal strips, thereby preventing the cotton clumps from adhering to the dust-proof parts, and then Prevent the cotton flock from blocking the dust-proof parts, thereby improving the air outlet effect of the exhaust fan, and reducing the number of cleaning of the dust-proof parts, thereby reducing the cost of manual cleaning.
3.本发明中排风机在工作的过程中带动空气进行流动,进而在排风机进行通风过程中,流动的气流带动驱动扇叶转动,进而驱动扇叶带动支撑轴转动,进而支撑轴带动弹性绕丝杆转动,进而通过转动状态的弹性绕丝杆实现对进入储污空腔内的棉絮团进行缠绕,进而实现对棉絮团进行集中收集,同时防止进入储污空腔的棉絮团再次飘出储污空腔,进而防止棉絮团再次进入圆柱筒体中对防尘件造成堵塞;储棉絮单元在使用一段时间后,通过将支撑轴的一端向上扳起,进而使得轴承从腰形开口槽中脱离,进而实现整体将储棉絮单元从储污空腔中取出,进而方便用户将弹性绕丝杆上缠绕的棉絮去除,进而方便储棉絮单元实现循环利用,进而提高了排风机使用的便利性。3. In the present invention, the exhaust fan drives the air to flow during the working process, and then during the ventilation process of the exhaust fan, the flowing airflow drives the driving fan blades to rotate, and then drives the fan blades to drive the support shaft to rotate, and then the support shaft drives the elastic winding. The screw rotates, and then the cotton flock entering the sewage storage cavity is wound through the elastic winding screw in the rotating state, so as to realize the centralized collection of the cotton flock, and at the same time prevent the cotton flock entering the sewage storage cavity from floating out of the storage cavity again. The dirt cavity can prevent the batt from entering the cylinder again and block the dust-proof parts. After the batt storage unit has been used for a period of time, the bearing can be separated from the waist-shaped opening slot by pulling up one end of the support shaft. , thereby realizing the overall removal of the cotton storage unit from the sewage storage cavity, thereby facilitating the user to remove the cotton wool wound on the elastic winding rod, thereby facilitating the recycling of the cotton storage unit, thereby improving the convenience of the exhaust fan.
4.本发明中当需要对防尘件进行清洁时,在排风机的运转状态下,通过控制电动推杆缩回,进而带动摆动支杆端部的转动球体靠近环状倾斜板,当转动球体接触环状倾斜板后,因为转动球体跟随转动轴做圆周方向的转动,进而导致转动球体不断的沿轴向进行 挤压环状倾斜板,进而实现推动挤压网板进行往复挤压防尘件,过程中控制防尘件上方的储水空腔向防尘件中充入水,进而实现在防尘件在充水的过程中不断被挤压网板挤压,进而使得防尘件中吸附的灰尘不断的被充入的水流带走,进而实现快速对防尘件进行清洗,进而快速恢复排风机的排风效果,且过程中不需要人工清理,进而节省了人力,进而便于纺织厂大规模的使用和管理。4. In the present invention, when the dust-proof parts need to be cleaned, in the running state of the exhaust fan, the electric push rod is controlled to retract, thereby driving the rotating sphere at the end of the swinging rod to approach the annular inclined plate. After contacting the annular inclined plate, because the rotating sphere rotates in the circumferential direction with the rotating shaft, the rotating sphere continuously extrudes the annular inclined plate in the axial direction, thereby realizing the reciprocating extrusion of the dust-proof parts by pushing the extruded mesh plate. In the process, the water storage cavity above the dust-proof part is controlled to be filled with water into the dust-proof part, so that the dust-proof part is continuously squeezed by the mesh plate during the water-filling process, so that the adsorbed water in the dust-proof part is continuously squeezed. The dust is continuously carried away by the charged water flow, so as to quickly clean the dust-proof parts, and then quickly restore the exhaust effect of the exhaust fan, and no manual cleaning is required in the process, which saves manpower and facilitates large-scale textile factories. use and management.
5.本发明中转动球体挤压环状倾斜板的过程中,挤压网板带动滑动板沿方形流体袋进行移动,过程中滑动板通过摩擦力带动方形流体袋在矩形槽内向前滚动,进而使得方形流体袋在滚动的过程中对滑动板进行支撑,因为方形流体袋中填充的流动介质在滚动的过程中摩擦力较小,进而使得挤压网板能够进行灵活的移动,进而保证防尘件能够流畅的被反复挤压,进而提高防尘件清洁的效果,提高排风机的使用效果。5. In the process of rotating the sphere to squeeze the annular inclined plate in the present invention, the squeezing mesh plate drives the sliding plate to move along the square fluid bag, and the sliding plate drives the square fluid bag to roll forward in the rectangular groove through friction during the process, In turn, the square fluid bag supports the sliding plate during the rolling process, because the flowing medium filled in the square fluid bag has less friction during the rolling process, so that the extruded mesh plate can move flexibly, thereby ensuring anti-friction. The dust parts can be repeatedly squeezed smoothly, thereby improving the cleaning effect of the dust parts and improving the use effect of the exhaust fan.
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明中排风机的进风一侧的结构示意图;Fig. 1 is the structural representation of the air inlet side of the exhaust fan in the present invention;
图2是本发明中排风机的出风一侧的结构示意图;Fig. 2 is the structural representation of the air outlet side of the exhaust fan in the present invention;
图3是本发明中排风机的内部结构示意图;Fig. 3 is the internal structure schematic diagram of the exhaust fan in the present invention;
图4是本发明中方形流体袋和滑动板的结构示意图;Fig. 4 is the structural representation of square fluid bag and sliding plate in the present invention;
图5是图4中A处的局部放大图;Fig. 5 is the partial enlarged view of A place in Fig. 4;
图6是本发明中挤压清洗部件和棉絮过滤部件的位置示意图;Fig. 6 is the position schematic diagram of squeeze cleaning part and batt filter part in the present invention;
图7是本发明中挤压清洗部件和棉絮过滤部件的结构示意图;Fig. 7 is the structural representation of squeeze cleaning part and cotton wool filter part in the present invention;
图8是本发明中转动球体和环状倾斜板的连接示意图;Fig. 8 is the connection schematic diagram of rotating sphere and annular inclined plate in the present invention;
图9是本发明中扭簧和转动环的连接示意图;Fig. 9 is the connection schematic diagram of the torsion spring and the rotating ring in the present invention;
图10是本发明中储棉絮单元的结构示意图;Fig. 10 is the structural representation of the cotton storage unit in the present invention;
图中:机壳1、安装框体11、圆柱筒体12、隔断支撑板13、安装支撑板14、蓄水空腔15、储污空腔16、排风扇叶2、驱动部件3、支撑转轴31、扇叶固定件32、一号带轮33、皮带34、二号带轮35、电机36、防尘件4、挤压清洗部件5、固定板51、电动推杆52、摆动支杆53、转动球体54、环状倾斜板55、倾斜支板56、挤压网板57、滑动板571、方形流体袋572、限位网板58、棉絮过滤部件6、中部支撑板61、转动套62、转动轴63、连接板64、一号磁铁65、二号磁铁66、弹性金属条67、储棉絮单元68、支撑轴681、轴承682、限位板683、驱动扇叶684、弹性绕丝杆685、转动环71、扭簧72、挡板73、限位环74。In the figure: casing 1, installation frame 11, cylindrical cylinder 12, partition support plate 13, installation support plate 14, water storage cavity 15, sewage storage cavity 16, exhaust fan blade 2, drive component 3, support shaft 31 , fan blade fixing part 32, No. 1 pulley 33, belt 34, No. 2 pulley 35, motor 36, dustproof part 4, squeeze cleaning part 5, fixed plate 51, electric push rod 52, swing support rod 53, Rotating sphere 54, annular inclined plate 55, inclined support plate 56, extruded mesh plate 57, sliding plate 571, square fluid bag 572, limit mesh plate 58, batt filter part 6, middle support plate 61, rotating sleeve 62, Rotating shaft 63, connecting plate 64, No. 1 magnet 65, No. 2 magnet 66, elastic metal strip 67, cotton storage unit 68, support shaft 681, bearing 682, limit plate 683, driving fan blade 684, elastic winding rod 685 , Rotating ring 71 , torsion spring 72 , baffle plate 73 , limit ring 74 .
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make it easy to understand the technical means, creation features, achieved goals and effects of the present invention, the present invention will be further described below with reference to the specific embodiments.
如图1至图4所示,一种纺织厂用自清洁排风机,包括机壳1、排风扇叶2、驱动部件3、防尘件4、挤压清洗部件5和棉絮过滤部件6;As shown in Figures 1 to 4, a self-cleaning exhaust fan for a textile factory includes a casing 1, an exhaust fan blade 2, a driving part 3, a dustproof part 4, a squeeze cleaning part 5 and a batt filter part 6;
所述机壳1包括安装框体11、圆柱筒体12、隔断支撑板13和安装支撑板14;所述安装框体11为矩形框体结构;所述安装框体11的内部设置所述圆柱筒体12;所述圆柱筒体12与所述安装框体11之间通过所述隔断支撑板13进行连接;所述圆柱筒体12的一端沿竖向设 置所述安装支撑板14;所述安装支撑板14的两端均固定连接在所述安装框体11的内壁上;The casing 1 includes an installation frame 11, a cylindrical cylinder 12, a partition support plate 13 and an installation support plate 14; the installation frame 11 is a rectangular frame structure; the installation frame 11 is provided with the cylinder inside cylinder 12; the cylindrical cylinder 12 and the installation frame 11 are connected by the partition support plate 13; one end of the cylindrical cylinder 12 is provided with the installation support plate 14 vertically; the Both ends of the mounting support plate 14 are fixedly connected to the inner wall of the mounting frame 11;
所述驱动部件3包括支撑转轴31、扇叶固定件32、一号带轮33、皮带34、二号带轮35和电机36;所述支撑转轴31转动连接在所述安装支撑板14的中部;所述支撑转轴31贯穿所述安装支撑板14;所述支撑转轴31一端的圆柱面上均匀间隔设置所述扇叶固定件32;所述扇叶固定件32的一端固定连接在所述支撑转轴31上;所述扇叶固定件32的另一端固定连接所述排风扇叶2的一端;所述支撑转轴31的另一端固定连接所述一号带轮33;所述电机36固定连接在所述隔断支撑板13上的安装孔内;所述电机36的转轴端部固定连接所述二号带轮35;所述二号带轮35与所述一号带轮33之间通过所述皮带34进行连接;The drive member 3 includes a support shaft 31, a fan blade fixing member 32, a No. 1 pulley 33, a belt 34, a No. 2 pulley 35 and a motor 36; the support shaft 31 is rotatably connected to the middle of the installation support plate 14. The support shaft 31 penetrates through the installation support plate 14; the fan blade fixing member 32 is evenly spaced on the cylindrical surface of one end of the support shaft 31; one end of the fan blade fixing member 32 is fixedly connected to the support on the rotating shaft 31; the other end of the fan blade fixing member 32 is fixedly connected to one end of the exhaust fan blade 2; the other end of the supporting rotating shaft 31 is fixedly connected to the No. 1 pulley 33; the motor 36 is fixedly connected to the The end of the rotating shaft of the motor 36 is fixedly connected to the No. 2 pulley 35; the belt between the No. 2 pulley 35 and the No. 1 pulley 33 passes through the belt 34 to connect;
所述圆柱筒体12内设置所述防尘件4;所述防尘件4为纵横交错且蓬松状态的丝网;所述防尘件4的上方设置蓄水空腔15;所述圆柱筒体12上靠近所述蓄水空腔15位置的圆柱面上设置漏水孔;所述漏水孔覆盖所述防尘件4的上半圆柱面的区域;所述防尘件4的下方设置储污空腔16;所述圆柱筒体12上对应所述储污空腔16的位置设置排污口;所述排污口连通所述储污空腔16;The dustproof member 4 is arranged in the cylindrical body 12; the dustproof member 4 is a wire mesh in a crisscross and fluffy state; a water storage cavity 15 is arranged above the dustproof member 4; the cylindrical cylinder A water leakage hole is provided on the cylindrical surface of the body 12 near the position of the water storage cavity 15; the water leakage hole covers the area of the upper semi-cylindrical surface of the dustproof member 4; Cavity 16; a sewage outlet is provided on the cylindrical body 12 at a position corresponding to the sewage storage cavity 16; the sewage outlet communicates with the sewage storage cavity 16;
所述挤压清洗部件5设置在所述防尘件4和所述排风扇叶2之间;所述挤压清洗部件5用于对防尘件4进行挤压且在挤压的过程中进行冲洗;The squeeze cleaning part 5 is arranged between the dustproof part 4 and the exhaust fan blade 2; the squeeze cleaning part 5 is used for squeezing the dustproof part 4 and flushing during the squeezing process ;
所述棉絮过滤部件6设置在所述防尘件4的外侧;所述棉絮过滤部件6用于对穿过防尘件4之前的空气进行过滤棉絮。The lint filter part 6 is arranged on the outer side of the dustproof part 4 ; the lint filter part 6 is used to filter the lint of the air before passing through the dustproof part 4 .
工作时,电机36通过皮带34带动一号带轮33转动,进而一号带轮33通过支撑转轴31带动排风扇叶2转动,在工作的过程中,防尘件4能够对通过圆柱筒体12的空气进行过滤,进而防止排风机在长时间工作后排风扇叶2上积累灰尘,进而解决了排风扇叶2不便清理的问题,同时因为排风扇叶2的表面没有积累灰尘,进而提高了排风机的排风效果;在排风机工作的过程中,棉絮过滤部件6能够对进入排风机之前的空气进行过滤,进而去除空气中的棉絮,进而防止棉絮附着在防尘件4上,进一步提高了排风机的出风效率;在排风机长时间工作后,通过控制挤压清洗部件5进行挤压防尘件4,且通过防尘件4上方设置的蓄水空腔15向防尘件4中通入水,进而使得纵横交错且蓬松状态的丝网在冲水的过程中进行不断的挤压拍打,进而使得丝网制得的防尘件4能够快速且有效的冲洗干净,进而快速恢复排风机的排风效果,且过程中不需要人工清理,进而节省了人力,进而便于纺织厂大规模的使用和管理;清洗防尘件4产生的污水通过防尘件4下方的排污口进入储污空腔16中。During operation, the motor 36 drives the No. 1 pulley 33 to rotate through the belt 34, and then the No. 1 pulley 33 drives the exhaust fan blade 2 to rotate through the supporting shaft 31. The air is filtered to prevent the exhaust fan from accumulating dust on the exhaust fan blades 2 after long-term operation, thereby solving the problem of inconvenient cleaning of the exhaust fan blades 2. At the same time, because the surface of the exhaust fan blades 2 does not accumulate dust, the exhaust fan is improved. Effect: During the working process of the exhaust fan, the lint filter part 6 can filter the air before entering the exhaust fan, thereby removing the lint in the air, thereby preventing the lint from adhering to the dust-proof part 4, and further improving the output of the exhaust fan. Wind efficiency; after the exhaust fan works for a long time, the dustproof member 4 is squeezed by controlling the squeezing and cleaning member 5, and water is introduced into the dustproof member 4 through the water storage cavity 15 set above the dustproof member 4, and then The crisscrossed and fluffy wire mesh is continuously squeezed and beaten in the process of flushing, so that the dust-proof parts 4 made of the wire mesh can be quickly and effectively washed clean, and then the exhaust effect of the exhaust fan can be quickly restored. , and manual cleaning is not required in the process, which saves manpower and facilitates large-scale use and management in textile factories;
如图3、图6、图7和图9所示,所述棉絮过滤部件6包括中部支撑板61、转动套62、转动轴63、连接板64、一号磁铁65、二号磁铁66、弹性金属条67和储棉絮单元68;所述圆柱筒体12内沿竖向设置所述中部支撑板61;所述中部支撑板61中部贯穿设置所述转动套62;所述转动套62固定连接在所述中部支撑板61上;所述转动套62内转动连接所述转动轴63的一端;所述转动轴63的一端端部固定连接所述连接板64;所述连接板64的外侧沿圆周方向均匀间隔设置连接支脚;每个所述连接支脚上固定连接一个所述一号磁铁65;每个所述扇叶固定件32上沿横向设置贯穿孔;所述贯穿孔内固定连接所述二号磁铁66;所述二号磁铁66的数量与所述一号磁铁65的数量相同;所述转动轴63的中部贯穿所述防尘件4;所述转动轴63的另一端沿轴向间隔设置所述弹性金属条67;所述弹性金属条67的一端连接在所述转动轴63上;所述弹性金属条67的另一端延伸至所述圆柱筒体12的内壁上;所述储污空腔16内设置所述储棉絮单元68;所述储棉絮单元68用于对所述弹性金属条67收集的棉絮进行收 集。As shown in Figure 3, Figure 6, Figure 7 and Figure 9, the batt filter component 6 includes a middle support plate 61, a rotating sleeve 62, a rotating shaft 63, a connecting plate 64, a No. 1 magnet 65, a No. 2 magnet 66, an elastic The metal strip 67 and the batt storage unit 68; the middle support plate 61 is arranged vertically in the cylindrical body 12; the rotating sleeve 62 is arranged through the middle of the middle support plate 61; the rotating sleeve 62 is fixedly connected to On the middle support plate 61; the rotating sleeve 62 is rotatably connected to one end of the rotating shaft 63; one end of the rotating shaft 63 is fixedly connected to the connecting plate 64; the outer side of the connecting plate 64 is along the circumference Connecting legs are arranged at even intervals in the direction; each of the connecting legs is fixedly connected to one of the No. 1 magnets 65 ; The number of the No. 2 magnets 66 is the same as the number of the No. 1 magnets 65; the middle part of the rotating shaft 63 penetrates the dustproof member 4; the other end of the rotating shaft 63 is spaced apart in the axial direction The elastic metal strip 67 is provided; one end of the elastic metal strip 67 is connected to the rotating shaft 63 ; the other end of the elastic metal strip 67 extends to the inner wall of the cylindrical body 12 ; the dirt storage The batt storage unit 68 is arranged in the cavity 16 ; the batt storage unit 68 is used to collect the batt collected by the elastic metal strip 67 .
工作时,排风扇叶2在转动过程中带动二号磁铁66进行转动,二号磁铁66通过磁力作用带动一号磁铁65转动,进而一号磁铁65通过连接板64带动转动轴63转动,进而转动轴63带动弹性金属条67转动,弹性金属条67在转动的过程中实现将进入圆柱筒体12的空气中夹杂的棉絮团阻挡住,进而使得棉絮团包裹在弹性金属条67上,进而实现防止棉絮团沾附在防尘件4上,进而防止棉絮团堵塞防尘件4,进而提高了排风机的出风效果,同时降低了防尘件4清理的次数,进而降低人工清理的成本;弹性金属条67上聚集的棉絮团在离心力的作用下从圆柱筒体12下方的排污口中进入储污空腔16中,进而通过储污空腔16中设置的储棉絮单元68进行收集。During operation, the exhaust fan blade 2 drives the No. 2 magnet 66 to rotate during the rotation, the No. 2 magnet 66 drives the No. 1 magnet 65 to rotate through the action of magnetic force, and then the No. 1 magnet 65 drives the rotating shaft 63 to rotate through the connecting plate 64, and then the rotating shaft 63 rotates. 63 drives the elastic metal strip 67 to rotate, and the elastic metal strip 67 blocks the cotton flocks mixed in the air entering the cylindrical body 12 during the rotation, so that the cotton flocks are wrapped on the elastic metal strips 67, thereby realizing the prevention of cotton flocks The ball is attached to the dust-proof part 4, thereby preventing the cotton flock from blocking the dust-proof part 4, thereby improving the air outlet effect of the exhaust fan, and at the same time reducing the cleaning times of the dust-proof part 4, thereby reducing the cost of manual cleaning; elastic metal The cotton flocks gathered on the strip 67 enter the sewage storage cavity 16 from the sewage outlet under the cylindrical body 12 under the action of centrifugal force, and are further collected by the cotton flocking unit 68 provided in the sewage storage cavity 16 .
如图3、图6和图10所示,所述储棉絮单元68包括支撑轴681、轴承682、限位板683、驱动扇叶684和弹性绕丝杆685;靠近所述储污空腔16外侧的所述隔断支撑板13上设置腰形开口槽;靠近所述储污空腔16内侧的所述隔断支撑板13上设置盲孔;所述盲孔的边沿设置倒角;所述支撑轴681的一端插在所述盲孔中;所述支撑轴681的另一端的圆柱面上套设所述轴承682;所述轴承682的外圈放置在所述腰形开口槽中;所述轴承682的两侧对称设置所述限位板683;所述限位板683固定连接在所述支撑轴681上;所述支撑轴681上对应所述弹性金属条67的位置沿圆周方向间隔设置所述弹性绕丝杆685;所述支撑轴681的另一端端部设置所述驱动扇叶684;所述驱动扇叶684沿所述支撑轴681的圆周方向均匀间隔布置。As shown in FIG. 3 , FIG. 6 and FIG. 10 , the batt storage unit 68 includes a support shaft 681 , a bearing 682 , a limit plate 683 , a driving fan blade 684 and an elastic winding rod 685 ; it is close to the waste storage cavity 16 The outer partition support plate 13 is provided with a waist-shaped opening groove; the partition support plate 13 close to the inner side of the sewage storage cavity 16 is provided with a blind hole; the edge of the blind hole is provided with a chamfer; the support shaft One end of 681 is inserted into the blind hole; the bearing 682 is sleeved on the cylindrical surface of the other end of the support shaft 681; the outer ring of the bearing 682 is placed in the waist-shaped opening groove; the bearing The limit plates 683 are arranged symmetrically on both sides of the 682; the limit plates 683 are fixedly connected to the support shaft 681; The elastic winding screw 685 ; the other end of the support shaft 681 is provided with the drive blades 684 ; the drive blades 684 are evenly spaced along the circumferential direction of the support shaft 681 .
工作时,排风机在工作的过程中带动空气进行流动,进而在排风机进行通风过程中,流动的气流带动驱动扇叶684转动,进而驱动扇叶684带动支撑轴681转动,进而支撑轴681带动弹性绕丝杆685转动,进而通过转动状态的弹性绕丝杆685实现对进入储污空腔16内的棉絮团进行缠绕,进而实现对棉絮团进行集中收集,同时防止进入储污空腔16的棉絮团再次飘出储污空腔16,进而防止棉絮团再次进入圆柱筒体12中对防尘件4造成堵塞;储棉絮单元68在使用一段时间后,通过将支撑轴681的一端向上扳起,进而使得轴承682从腰形开口槽中脱离,进而实现整体将储棉絮单元68从储污空腔16中取出,进而方便用户将弹性绕丝杆685上缠绕的棉絮去除,进而方便储棉絮单元68实现循环利用,进而提高了排风机使用的便利性。When working, the exhaust fan drives the air to flow during the working process, and then during the ventilation process of the exhaust fan, the flowing airflow drives the driving fan blade 684 to rotate, and then the driving fan blade 684 drives the support shaft 681 to rotate, and then the support shaft 681 drives the rotation. The elastic winding rod 685 rotates, and then the elastic winding rod 685 in the rotating state realizes the winding of the cotton flocks entering the sewage storage cavity 16, thereby realizing the centralized collection of the cotton flocks, and preventing the cotton flocks from entering the sewage storage cavity 16. The cotton flocks float out of the dirt storage cavity 16 again, thereby preventing the cotton flocks from entering the cylindrical body 12 again and blocking the dustproof member 4; after the cotton flocking unit 68 has been used for a period of time, one end of the support shaft 681 is lifted upwards. , so that the bearing 682 is disengaged from the waist-shaped opening groove, thereby realizing the overall removal of the batt storage unit 68 from the dirt storage cavity 16, thereby facilitating the user to remove the batt wrapped around the elastic winding rod 685, thereby facilitating the batt storage unit. 68 realizes recycling, thereby improving the convenience of using the exhaust fan.
如图3、图6、图7和图8所示,所述挤压清洗部件5包括固定板51、电动推杆52、摆动支杆53、转动球体54、环状倾斜板55、倾斜支板56、挤压网板57和限位网板58;所述防尘件4靠近所述弹性金属条67一侧设置所述限位网板58;所述限位网板58固定连接在所述圆柱筒体12的内壁上;所述防尘件4的另一侧设置所述挤压网板57;所述挤压网板57的边缘滑动连接在所述圆柱筒体12的内壁上;所述挤压网板57一侧表面的中部设置所述环状倾斜板55;所述环状倾斜板55上设置有连续倾斜上升和倾斜下降的结构;所述挤压网板57与所述防尘件4之间通过倾斜支板56进行连接固定;靠近所述环状倾斜支板56一侧设置所述转动球体54;所述转动球体54转动连接在所述摆动支杆53的一端端部;所述摆动支杆53的中部通过转动销连接在所述转动轴63上;所述摆动支杆53的另一端与所述电动推杆52的一端转动连接;所述电动推杆52的另一端铰接在所述固定板51的伸出端;所述固定板51的另一端固定连接在所述转动轴63上。As shown in FIGS. 3 , 6 , 7 and 8 , the squeeze cleaning part 5 includes a fixed plate 51 , an electric push rod 52 , a swing support rod 53 , a rotating ball 54 , an annular inclined plate 55 , and an inclined support plate 56. Squeeze mesh plate 57 and limit mesh plate 58; the limit mesh plate 58 is provided on the side of the dust-proof part 4 close to the elastic metal strip 67; the limit mesh plate 58 is fixedly connected to the On the inner wall of the cylindrical body 12; the other side of the dustproof member 4 is provided with the extruded mesh plate 57; the edge of the extruded mesh plate 57 is slidably connected to the inner wall of the cylindrical cylinder 12; The annular inclined plate 55 is provided in the middle of one side surface of the extruded mesh plate 57; the annular inclined plate 55 is provided with a structure of continuous incline up and down; The dust pieces 4 are connected and fixed by an inclined support plate 56 ; the rotating ball 54 is arranged on the side close to the annular inclined support plate 56 ; the rotating ball 54 is rotatably connected to one end of the swing support rod 53 ; The middle part of the swinging support rod 53 is connected to the rotating shaft 63 through a rotating pin; the other end of the swinging support rod 53 is rotatably connected with one end of the electric push rod 52; the other end of the electric push rod 52 One end is hinged to the protruding end of the fixing plate 51 ; the other end of the fixing plate 51 is fixedly connected to the rotating shaft 63 .
工作时,当需要对防尘件4进行清洁时,在排风机的运转状态下,通过控制电动推杆52缩回,进而带动摆动支杆53端部的转动球体54靠近环状倾斜板55,当转动球体54接触 环状倾斜板55后,因为转动球体54跟随转动轴63做圆周方向的转动,进而导致转动球体54不断的沿轴向进行挤压环状倾斜板55,进而实现推动挤压网板57进行往复挤压防尘件4,过程中控制防尘件4上方的储水空腔向防尘件4中充入水,进而实现在防尘件4在充水的过程中不断被挤压网板57挤压,进而使得防尘件4中吸附的灰尘不断的被充入的水流带走,进而实现快速对防尘件4进行清洗,进而快速恢复排风机的排风效果,且过程中不需要人工清理,进而节省了人力,进而便于纺织厂大规模的使用和管理;当清洗结束后,通过控制电动推杆52伸长,进而使得摆动支杆53端部的转动球体54脱离环状倾斜板55,进而环状倾斜板55失去了轴向的挤压力,进而使得防尘件4恢复蓬松的防尘通风状态。During operation, when the dust-proof part 4 needs to be cleaned, in the running state of the exhaust fan, the electric push rod 52 is controlled to retract, thereby driving the rotating ball 54 at the end of the swing support rod 53 to approach the annular inclined plate 55, When the rotating ball 54 contacts the annular inclined plate 55, because the rotating ball 54 rotates in the circumferential direction with the rotating shaft 63, the rotating ball 54 continuously squeezes the annular inclined plate 55 in the axial direction, thereby realizing the push and extrusion. The screen plate 57 reciprocates and squeezes the dust-proof member 4, and in the process, the water storage cavity above the dust-proof member 4 is controlled to be filled with water into the dust-proof member 4, so as to realize that the dust-proof member 4 is continuously squeezed during the water-filling process. The screen pressing plate 57 is squeezed, so that the dust adsorbed in the dust-proof member 4 is continuously taken away by the charged water flow, thereby realizing the rapid cleaning of the dust-proof member 4, and then quickly restoring the exhaust effect of the exhaust fan, and the process There is no need for manual cleaning, which saves manpower and facilitates the large-scale use and management of the textile factory; when the cleaning is completed, the electric push rod 52 is controlled to extend, so that the rotating ball 54 at the end of the swing rod 53 is separated from the ring. The shaped inclined plate 55 and the annular inclined plate 55 lose the axial pressing force, so that the dustproof member 4 is restored to the fluffy dustproof ventilation state.
如图9所示,所述弹性金属条67与所述转动轴63之间通过转动环71连接;所述弹性金属条67固定连接在所述转动环71上;所述转动环71套设在所述转动轴63上;相邻的所述转动环71之间通过扭簧72进行连接;所述转动轴63的端部固定连接挡板73;所述转动轴63上靠近所述限位网板58的位置固定连接限位环74;所述限位环74固定连接在所述转动轴63上;靠近所述限位环74的所述转动环71与所述限位环74之间设置扭簧72。As shown in FIG. 9 , the elastic metal strip 67 and the rotating shaft 63 are connected by a rotating ring 71 ; the elastic metal strip 67 is fixedly connected to the rotating ring 71 ; the rotating ring 71 is sleeved on the rotating ring 71 . On the rotating shaft 63; the adjacent rotating rings 71 are connected by torsion springs 72; the end of the rotating shaft 63 is fixedly connected to the baffle plate 73; the rotating shaft 63 is close to the limit net The position of the plate 58 is fixedly connected to the limit ring 74 ; the limit ring 74 is fixedly connected to the rotating shaft 63 ; Torsion spring 72 .
工作时,转动轴63通过限位环74和扭簧72带动转动环71进行转动,进而转动环71带动弹性金属条67转动,当弹性金属条67上缠绕有棉絮团后,进而使得弹性金属条67的转动受到阻碍,进而通过扭动转动环71之间的扭簧72实现对阻力进行缓冲,进而保证转动轴63在转动过程中的稳定性。During operation, the rotating shaft 63 drives the rotating ring 71 to rotate through the limiting ring 74 and the torsion spring 72, and then the rotating ring 71 drives the elastic metal strip 67 to rotate. The rotation of the rotating shaft 67 is hindered, and the resistance is buffered by twisting the torsion spring 72 between the rotating rings 71, thereby ensuring the stability of the rotating shaft 63 during the rotating process.
如图4和图5所示,所述挤压网板57的边缘沿圆周方向均匀间隔设置滑动板571;所述滑动板571沿所述圆柱筒体12的轴向进行设置;所述滑动板571固定连接在所述挤压网板57上;所述圆柱筒体12上对应所述滑动板571的位置设置矩形槽;所述矩形槽内设置方形流体袋572;所述方形流体袋572内部填充流体介质;所述滑动板571的外壁与所述方形流体袋572挤压且保持贴合。As shown in FIG. 4 and FIG. 5 , sliding plates 571 are evenly spaced along the edge of the extruded mesh plate 57 along the circumferential direction; the sliding plates 571 are arranged along the axial direction of the cylindrical body 12 ; the sliding plates 571 is fixedly connected to the extruded mesh plate 57; a rectangular groove is provided on the cylindrical body 12 corresponding to the position of the sliding plate 571; a square fluid bag 572 is arranged in the rectangular groove; the interior of the square fluid bag 572 Filled with fluid medium; the outer wall of the sliding plate 571 is squeezed and kept in contact with the square fluid bag 572 .
在转动球体54挤压环状倾斜板55的过程中,挤压网板57带动滑动板571沿方形流体袋572进行移动,过程中滑动板571通过摩擦力带动方形流体袋572在矩形槽内向前滚动,进而使得方形流体袋572在滚动的过程中对滑动板571进行支撑,因为方形流体袋572中填充的流动介质在滚动的过程中摩擦力较小,进而使得挤压网板57能够进行灵活的移动,进而保证防尘件4能够流畅的被反复挤压,进而提高防尘件4清洁的效果,提高排风机的使用效果。During the process of rotating the ball 54 to squeeze the annular inclined plate 55, the squeezing screen plate 57 drives the sliding plate 571 to move along the square fluid bag 572. During the process, the sliding plate 571 drives the square fluid bag 572 to move in the rectangular groove through friction. Roll forward, so that the square fluid bag 572 supports the sliding plate 571 during the rolling process, because the flowing medium filled in the square fluid bag 572 has less friction during the rolling process, thereby enabling the pressing of the mesh plate 57. The flexible movement ensures that the dustproof member 4 can be repeatedly squeezed smoothly, thereby improving the cleaning effect of the dustproof member 4 and the use effect of the exhaust fan.
所述防尘件4与所述挤压网板57之间设置一层纱网;所述防尘件4与所述限位网板58之间设置一层纱网。A layer of gauze is arranged between the dust-proof member 4 and the extrusion mesh plate 57 ; a layer of gauze is arranged between the dust-proof member 4 and the limit mesh plate 58 .
通过在防尘件4与挤压网板57之间以及防尘件4与限位网板58之间设置一层纱网,进而使得充水后的防尘件4在被挤压的过程中流出的水能够被纱网进行阻碍,一方面能够防止防尘件4中的水被挤压后喷射出去,进而防止污水对排风机内部造成污染或者是损坏,进而提高排风机的使用寿命;另一方面纱网对挤出的污水进行导流,进而使得挤出的污水能够顺利的留到储污空腔16中,进而提高了防尘件4的排污效果,进而提高排风机的使用效果。By arranging a layer of gauze between the dust-proof member 4 and the extrusion mesh plate 57 and between the dust-proof member 4 and the limit mesh plate 58, the water-filled dust-proof member 4 can be squeezed during the extrusion process. The outflowing water can be blocked by the gauze. On the one hand, it can prevent the water in the dust-proof part 4 from being squeezed and sprayed out, thereby preventing the sewage from polluting or damaging the inside of the exhaust fan, thereby improving the service life of the exhaust fan; On the one hand, the gauze guides the extruded sewage, so that the extruded sewage can be smoothly left in the sewage storage cavity 16, thereby improving the sewage discharge effect of the dustproof element 4, thereby improving the use effect of the exhaust fan.
工作时,电机36通过皮带34带动一号带轮33转动,进而一号带轮33通过支撑转轴31带动排风扇叶2转动,在工作的过程中,防尘件4能够对通过圆柱筒体12的空气进行过滤,进而防止排风机在长时间工作后排风扇叶2上积累灰尘,进而解决了排风扇叶2不便清理的 问题,同时因为排风扇叶2的表面没有积累灰尘,进而提高了排风机的排风效果;排风扇叶2在转动过程中带动二号磁铁66进行转动,二号磁铁66通过磁力作用带动一号磁铁65转动,进而一号磁铁65通过连接板64带动转动轴63转动,进而转动轴63带动弹性金属条67转动,弹性金属条67在转动的过程中实现将进入圆柱筒体12的空气中夹杂的棉絮团阻挡住,进而使得棉絮团包裹在弹性金属条67上,进而实现防止棉絮团沾附在防尘件4上,进而防止棉絮团堵塞防尘件4,进而提高了排风机的出风效果,同时降低了防尘件4清理的次数,进而降低人工清理的成本;在排风机进行通风过程中,流动的气流带动驱动扇叶684转动,进而驱动扇叶684带动支撑轴681转动,进而支撑轴681带动弹性绕丝杆685转动,进而通过转动状态的弹性绕丝杆685实现对进入储污空腔16内的棉絮团进行缠绕,进而实现对棉絮团进行集中收集,同时防止进入储污空腔16的棉絮团再次飘出储污空腔16,进而防止棉絮团再次进入圆柱筒体12中对防尘件4造成堵塞;在排风机长时间工作后,当需要对防尘件4进行清洁时,在排风机的运转状态下,通过控制电动推杆52缩回,进而带动摆动支杆53端部的转动球体54靠近环状倾斜板55,当转动球体54接触环状倾斜板55后,因为转动球体54跟随转动轴63做圆周方向的转动,进而导致转动球体54不断的沿轴向进行挤压环状倾斜板55,进而实现推动挤压网板57进行往复挤压防尘件4,过程中控制防尘件4上方的储水空腔向防尘件4中充入水,进而实现在防尘件4在充水的过程中不断被挤压网板57挤压,进而使得防尘件4中吸附的灰尘不断的被充入的水流带走,进而实现快速对防尘件4进行清洗,进而快速恢复排风机的排风效果,且过程中不需要人工清理,进而节省了人力,进而便于纺织厂大规模的使用和管理;当清洗结束后,通过控制电动推杆52伸长,进而使得摆动支杆53端部的转动球体54脱离环状倾斜板55,进而环状倾斜板55失去了轴向的挤压力,进而使得防尘件4恢复蓬松的防尘通风状态。During operation, the motor 36 drives the No. 1 pulley 33 to rotate through the belt 34, and then the No. 1 pulley 33 drives the exhaust fan blade 2 to rotate through the supporting shaft 31. The air is filtered to prevent the exhaust fan from accumulating dust on the exhaust fan blades 2 after long-term operation, thereby solving the problem of inconvenient cleaning of the exhaust fan blades 2. At the same time, because the surface of the exhaust fan blades 2 does not accumulate dust, the exhaust fan is improved. Effect: the exhaust fan blade 2 drives the No. 2 magnet 66 to rotate during the rotation process, the No. 2 magnet 66 drives the No. 1 magnet 65 to rotate through the action of magnetic force, and then the No. 1 magnet 65 drives the rotating shaft 63 through the connecting plate 64 to rotate, and then the rotating shaft 63 The elastic metal strip 67 is driven to rotate, and the elastic metal strip 67 can block the cotton clumps mixed in the air entering the cylinder body 12 during the rotation process, so that the cotton clumps are wrapped on the elastic metal strips 67, thereby preventing the cotton clumps from being formed. Adhering to the dust-proof parts 4, thereby preventing the cotton flock from blocking the dust-proof parts 4, thereby improving the air outlet effect of the exhaust fan, and reducing the cleaning times of the dust-proof parts 4, thereby reducing the cost of manual cleaning; During the ventilation process, the flowing airflow drives the driving fan blade 684 to rotate, and then the driving fan blade 684 drives the support shaft 681 to rotate, and then the support shaft 681 drives the elastic winding screw 685 to rotate, and then realizes the rotation of the elastic winding screw 685 through the rotating state. The cotton flocks entering the sewage storage cavity 16 are wound, thereby realizing centralized collection of the cotton flocks, and at the same time preventing the cotton flocks entering the sewage storage cavity 16 from floating out of the sewage storage cavity 16 again, thereby preventing the cotton flocks from entering the cylinder again. The dust-proof part 4 is blocked in the body 12; after the exhaust fan works for a long time, when the dust-proof part 4 needs to be cleaned, in the running state of the exhaust fan, the electric push rod 52 is controlled to retract, thereby driving the swing. The rotating ball 54 at the end of the support rod 53 is close to the annular inclined plate 55. When the rotating ball 54 contacts the annular inclined plate 55, because the rotating ball 54 rotates in the circumferential direction with the rotating shaft 63, the rotating ball 54 continuously rotates along the axis. The annular inclined plate 55 is extruded axially, so as to push the extruded mesh plate 57 to reciprocately extrude the dust-proof member 4. During the process, the water storage cavity above the dust-proof member 4 is controlled to be filled with water into the dust-proof member 4. Further, it is realized that the dust-proof part 4 is continuously squeezed by the extruding mesh plate 57 during the water filling process, so that the dust adsorbed in the dust-proof part 4 is continuously taken away by the charged water flow, thereby realizing the rapid replacement of the dust-proof part 4. 4. Cleaning is performed to quickly restore the exhaust effect of the exhaust fan, and manual cleaning is not required in the process, thereby saving manpower and facilitating the large-scale use and management of textile factories; Then, the rotating ball 54 at the end of the swing rod 53 is separated from the annular inclined plate 55, and the annular inclined plate 55 loses the axial pressing force, thereby restoring the dustproof member 4 to a fluffy dustproof and ventilated state.
上面结合附图对本发明的实施例进行了描述,但是本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨和权利要求所保护的范围情况下,还可做出很多形式,这些均属于本发明的保护之内。The embodiments of the present invention have been described above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned specific embodiments, which are merely illustrative rather than restrictive. Under the inspiration of the present invention, without departing from the scope of protection of the present invention and the claims, many forms can be made, which all belong to the protection of the present invention.
Claims (7)
- 一种纺织厂用自清洁排风机,其特征在于:包括机壳(1)、排风扇叶(2)、驱动部件(3)、防尘件(4)、挤压清洗部件(5)和棉絮过滤部件(6);A self-cleaning exhaust fan for a textile factory, characterized in that it comprises a casing (1), an exhaust fan blade (2), a driving part (3), a dustproof part (4), a squeezing cleaning part (5) and a cotton batt filter part (6);所述机壳(1)包括安装框体(11)、圆柱筒体(12)、隔断支撑板(13)和安装支撑板(14);所述安装框体(11)为矩形框体结构;所述安装框体(11)的内部设置所述圆柱筒体(12);所述圆柱筒体(12)与所述安装框体(11)之间通过所述隔断支撑板(13)进行连接;所述圆柱筒体(12)的一端沿竖向设置所述安装支撑板(14);所述安装支撑板(14)的两端均固定连接在所述安装框体(11)的内壁上;The casing (1) comprises an installation frame (11), a cylindrical cylinder (12), a partition support plate (13) and an installation support plate (14); the installation frame (11) has a rectangular frame structure; The cylindrical cylinder body (12) is arranged inside the installation frame body (11); the cylindrical cylinder body (12) and the installation frame body (11) are connected through the partition support plate (13) ; One end of the cylindrical body (12) is vertically arranged with the mounting support plate (14); both ends of the mounting support plate (14) are fixedly connected to the inner wall of the mounting frame (11) ;所述驱动部件(3)包括支撑转轴(31)、扇叶固定件(32)、一号带轮(33)、皮带(34)、二号带轮(35)和电机(36);所述支撑转轴(31)转动连接在所述安装支撑板(14)的中部;所述支撑转轴(31)贯穿所述安装支撑板(14);所述支撑转轴(31)一端的圆柱面上均匀间隔设置所述扇叶固定件(32);所述扇叶固定件(32)的一端固定连接在所述支撑转轴(31)上;所述扇叶固定件(32)的另一端固定连接所述排风扇叶(2)的一端;所述支撑转轴(31)的另一端固定连接所述一号带轮(33);所述电机(36)固定连接在所述隔断支撑板(13)上的安装孔内;所述电机(36)的转轴端部固定连接所述二号带轮(35);所述二号带轮(35)与所述一号带轮(33)之间通过所述皮带(34)进行连接;The driving component (3) includes a support shaft (31), a fan blade fixing member (32), a No. 1 pulley (33), a belt (34), a No. 2 pulley (35) and a motor (36); the The support shaft (31) is rotatably connected to the middle of the installation support plate (14); the support shaft (31) penetrates the installation support plate (14); the cylindrical surface at one end of the support shaft (31) is evenly spaced The fan blade fixing member (32) is provided; one end of the fan blade fixing member (32) is fixedly connected to the support shaft (31); the other end of the fan blade fixing member (32) is fixedly connected to the fan blade fixing member (32) One end of the exhaust fan blade (2); the other end of the support shaft (31) is fixedly connected to the No. 1 pulley (33); the motor (36) is fixedly connected to the installation on the partition support plate (13) the end of the rotating shaft of the motor (36) is fixedly connected to the second pulley (35); the belt passes between the second pulley (35) and the first pulley (33) (34) to connect;所述圆柱筒体(12)内设置所述防尘件(4);所述防尘件(4)为纵横交错且蓬松状态的丝网;所述防尘件(4)的上方设置蓄水空腔(15);所述圆柱筒体(12)上靠近所述蓄水空腔(15)位置的圆柱面上设置漏水孔;所述漏水孔覆盖所述防尘件(4)的上半圆柱面的区域;所述防尘件(4)的下方设置储污空腔(16);所述圆柱筒体(12)上对应所述储污空腔(16)的位置设置排污口;所述排污口连通所述储污空腔(16);The dust-proof member (4) is arranged in the cylindrical body (12); the dust-proof member (4) is a wire mesh in a crisscross and fluffy state; water storage is arranged above the dust-proof member (4) A cavity (15); a water leakage hole is provided on the cylindrical surface of the cylindrical body (12) near the position of the water storage cavity (15); the water leakage hole covers the upper half of the dustproof member (4) The area of the cylindrical surface; a dirt storage cavity (16) is arranged below the dust-proof member (4); The sewage outlet is communicated with the sewage storage cavity (16);所述挤压清洗部件(5)设置在所述防尘件(4)和所述排风扇叶(2)之间;所述挤压清洗部件(5)用于对防尘件(4)进行挤压且在挤压的过程中进行冲洗;The squeezing cleaning component (5) is arranged between the dustproof member (4) and the exhaust fan blade (2); the squeezing cleaning member (5) is used for squeezing the dustproof member (4) pressing and flushing during pressing;所述棉絮过滤部件(6)设置在所述防尘件(4)的外侧;所述棉絮过滤部件(6)用于对穿过防尘件(4)之前的空气进行过滤棉絮。The lint filter part (6) is arranged on the outer side of the dustproof part (4); the lint filter part (6) is used to filter the lint of the air before passing through the dustproof part (4).
- 根据权利要求1所述的一种纺织厂用自清洁排风机,其特征在于:所述棉絮过滤部件(6)包括中部支撑板(61)、转动套(62)、转动轴(63)、连接板(64)、一号磁铁(65)、二号磁铁(66)、弹性金属条(67)和储棉絮单元(68);所述圆柱筒体(12)内沿竖向设置所述中部支撑板(61);所述中部支撑板(61)中部贯穿设置所述转动套(62);所述转动套(62)固定连接在所述中部支撑板(61)上;所述转动套(62)内转动连接所述转动轴(63)的一端;所述转动轴(63)的一端端部固定连接所述连接板(64);所述连接板(64)的外侧沿圆周方向均匀间隔设置连接支脚;每个所述连接支脚上固定连接一个所述一号磁铁(65);每个所述扇叶固定件(32)上沿横向设置贯穿孔;所述贯穿孔内固定连接所述二号磁铁(66);所述二号磁铁(66)的数量与所述一号磁铁(65)的数量相同;所述转动轴(63)的中部贯穿所述防尘件(4);所述转动轴(63)的另一端沿轴向间隔设置所述弹性金属条(67);所述弹性金属条(67)的一端连接在所述转动轴(63)上;所述弹性金属条(67)的另一端延伸至所述圆柱筒体(12)的内壁上;所述储污空腔(16)内设置所述储棉絮单元(68);所述储棉絮单元(68)用于对所述弹性金属条(67)收集的棉絮进行收集。A self-cleaning exhaust fan for a textile factory according to claim 1, characterized in that: the batt filter part (6) comprises a middle support plate (61), a rotating sleeve (62), a rotating shaft (63), a connecting a plate (64), a No. 1 magnet (65), a No. 2 magnet (66), an elastic metal strip (67) and a batt storage unit (68); the middle support is arranged vertically in the cylindrical body (12) plate (61); the rotating sleeve (62) is arranged through the middle of the middle support plate (61); the rotating sleeve (62) is fixedly connected to the middle support plate (61); the rotating sleeve (62) ) is rotatably connected to one end of the rotating shaft (63); one end of the rotating shaft (63) is fixedly connected to the connecting plate (64); the outer side of the connecting plate (64) is evenly spaced along the circumferential direction Connecting legs; each of the connecting legs is fixedly connected with one of the No. 1 magnets (65); each of the fan blade fixing parts (32) is provided with a through hole in the transverse direction; the through hole is fixedly connected to the two No. 2 magnets (66); the number of No. 2 magnets (66) is the same as that of No. 1 magnets (65); The other end of the rotating shaft (63) is provided with the elastic metal strips (67) at intervals along the axial direction; one end of the elastic metal strip (67) is connected to the rotating shaft (63); the elastic metal strips (67) ) extends to the inner wall of the cylindrical body (12); the storage cavity (16) is provided with the cotton storage unit (68); the cotton storage unit (68) is used to The cotton wool collected by the elastic metal strip (67) is collected.
- 根据权利要求2所述的一种纺织厂用自清洁排风机,其特征在于:储棉絮单元(68)包括支撑轴(681)、轴承(682)、限位板(683)、驱动扇叶(684)和弹性绕丝杆(685);靠近所述储 污空腔(16)外侧的所述隔断支撑板(13)上设置腰形开口槽;靠近所述储污空腔(16)内侧的所述隔断支撑板(13)上设置盲孔;所述盲孔的边沿设置倒角;所述支撑轴(681)的一端插在所述盲孔中;所述支撑轴(681)的另一端的圆柱面上套设所述轴承(682);所述轴承(682)的外圈放置在所述腰形开口槽中;所述轴承(682)的两侧对称设置所述限位板(683);所述限位板(683)固定连接在所述支撑轴(681)上;所述支撑轴(681)上对应所述弹性金属条(67)的位置沿圆周方向间隔设置所述弹性绕丝杆(685);所述支撑轴(681)的另一端端部设置所述驱动扇叶(684);所述驱动扇叶(684)沿所述支撑轴(681)的圆周方向均匀间隔布置。A self-cleaning exhaust fan for a textile factory according to claim 2, characterized in that: the cotton batt storage unit (68) comprises a support shaft (681), a bearing (682), a limit plate (683), a driving fan blade (681) 684) and an elastic winding rod (685); a waist-shaped opening groove is provided on the partition support plate (13) near the outside of the sewage storage cavity (16); A blind hole is provided on the partition support plate (13); the edge of the blind hole is provided with a chamfer; one end of the support shaft (681) is inserted into the blind hole; the other end of the support shaft (681) The bearing (682) is sleeved on the cylindrical surface of the bearing (682); the outer ring of the bearing (682) is placed in the waist-shaped opening groove; the limiting plates (683) are symmetrically arranged on both sides of the bearing (682). ); the limiting plate (683) is fixedly connected to the support shaft (681); the elastic coils are arranged at intervals along the circumferential direction on the support shaft (681) corresponding to the position of the elastic metal strip (67). A screw (685); the other end of the support shaft (681) is provided with the drive fan blade (684); the drive fan blades (684) are evenly spaced along the circumferential direction of the support shaft (681) .
- 根据权利要求3所述的一种纺织厂用自清洁排风机,其特征在于:所述挤压清洗部件(5)包括固定板(51)、电动推杆(52)、摆动支杆(53)、转动球体(54)、环状倾斜板(55)、倾斜支板(56)、挤压网板(57)和限位网板(58);所述防尘件(4)靠近所述弹性金属条(67)一侧设置所述限位网板(58);所述限位网板(58)固定连接在所述圆柱筒体(12)的内壁上;所述防尘件(4)的另一侧设置所述挤压网板(57);所述挤压网板(57)的边缘滑动连接在所述圆柱筒体(12)的内壁上;所述挤压网板(57)一侧表面的中部设置所述环状倾斜板(55);所述环状倾斜板(55)上设置有连续倾斜上升和倾斜下降的结构;所述挤压网板(57)与所述防尘件(4)之间通过倾斜支板(56)进行连接固定;靠近所述环状倾斜支板(56)一侧设置所述转动球体(54);所述转动球体(54)转动连接在所述摆动支杆(53)的一端端部;所述摆动支杆(53)的中部通过转动销连接在所述转动轴(63)上;所述摆动支杆(53)的另一端与所述电动推杆(52)的一端转动连接;所述电动推杆(52)的另一端铰接在所述固定板(51)的伸出端;所述固定板(51)的另一端固定连接在所述转动轴(63)上。A self-cleaning exhaust fan for a textile factory according to claim 3, characterized in that: the squeeze cleaning component (5) comprises a fixed plate (51), an electric push rod (52), and a swing support rod (53) , a rotating ball (54), an annular inclined plate (55), an inclined support plate (56), an extruded mesh plate (57) and a limit mesh plate (58); the dustproof member (4) is close to the elastic The limit screen plate (58) is provided on one side of the metal strip (67); the limit screen plate (58) is fixedly connected to the inner wall of the cylindrical body (12); the dustproof member (4) The other side of the extruded mesh plate (57) is provided with the extruded mesh plate (57); the edge of the extruded mesh plate (57) is slidably connected to the inner wall of the cylindrical body (12); the extruded mesh plate (57) The annular inclined plate (55) is arranged in the middle of one side surface; the annular inclined plate (55) is provided with a structure of continuous inclining up and down; The dust pieces (4) are connected and fixed by an inclined support plate (56); the rotating sphere (54) is arranged near the side of the annular inclined support plate (56); the rotating sphere (54) is rotatably connected to the One end of the swing support rod (53); the middle part of the swing support rod (53) is connected to the rotation shaft (63) through a rotating pin; the other end of the swing support rod (53) is connected to the One end of the electric push rod (52) is rotatably connected; the other end of the electric push rod (52) is hinged to the extension end of the fixed plate (51); the other end of the fixed plate (51) is fixedly connected to the on the rotating shaft (63).
- 根据权利要求4所述的一种纺织厂用自清洁排风机,其特征在于:所述弹性金属条(67)与所述转动轴(63)之间通过转动环(71)连接;所述弹性金属条(67)固定连接在所述转动环(71)上;所述转动环(71)套设在所述转动轴(63)上;相邻的所述转动环(71)之间通过扭簧(72)进行连接;所述转动轴(63)的端部固定连接挡板(73);所述转动轴(63)上靠近所述限位网板(58)的位置固定连接限位环(74);所述限位环(74)固定连接在所述转动轴(63)上;靠近所述限位环(74)的所述转动环(71)与所述限位环(74)之间设置扭簧(72)。The self-cleaning exhaust fan for a textile factory according to claim 4, characterized in that: the elastic metal strip (67) and the rotating shaft (63) are connected by a rotating ring (71); The metal strip (67) is fixedly connected to the rotating ring (71); the rotating ring (71) is sleeved on the rotating shaft (63); the adjacent rotating rings (71) are twisted by twisting spring (72) for connection; the end of the rotating shaft (63) is fixedly connected to the baffle plate (73); the position of the rotating shaft (63) close to the limit screen plate (58) is fixedly connected to the limit ring (74); the limiting ring (74) is fixedly connected to the rotating shaft (63); the rotating ring (71) and the limiting ring (74) close to the limiting ring (74) A torsion spring (72) is provided therebetween.
- 根据权利要求5所述的一种纺织厂用自清洁排风机,其特征在于:所述挤压网板(57)的边缘沿圆周方向均匀间隔设置滑动板(571);所述滑动板(571)沿所述圆柱筒体(12)的轴向进行设置;所述滑动板(571)固定连接在所述挤压网板(57)上;所述圆柱筒体(12)上对应所述滑动板(571)的位置设置矩形槽;所述矩形槽内设置方形流体袋(572);所述方形流体袋(572)内部填充流体介质;所述滑动板(571)的外壁与所述方形流体袋(572)挤压且保持贴合。The self-cleaning exhaust fan for a textile factory according to claim 5, characterized in that: sliding plates (571) are arranged on the edge of the extruded mesh plate (57) at uniform intervals along the circumferential direction; the sliding plates (571) ) along the axial direction of the cylindrical body (12); the sliding plate (571) is fixedly connected to the extruded mesh plate (57); the cylindrical body (12) corresponds to the sliding A rectangular groove is arranged at the position of the plate (571); a square fluid bag (572) is arranged in the rectangular groove; the fluid medium is filled in the square fluid bag (572); the outer wall of the sliding plate (571) is connected to the square fluid Bag (572) squeezes and remains snug.
- 根据权利要求6所述的一种纺织厂用自清洁排风机,其特征在于:所述防尘件(4)与所述挤压网板(57)之间设置一层纱网;所述防尘件(4)与所述限位网板(58)之间设置一层纱网。The self-cleaning exhaust fan for a textile factory according to claim 6, characterized in that: a layer of gauze is arranged between the dust-proof member (4) and the extruded mesh plate (57); A layer of gauze is arranged between the dust piece (4) and the limiting screen plate (58).
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