WO2021164141A1 - 太阳能瓦片结构 - Google Patents
太阳能瓦片结构 Download PDFInfo
- Publication number
- WO2021164141A1 WO2021164141A1 PCT/CN2020/090455 CN2020090455W WO2021164141A1 WO 2021164141 A1 WO2021164141 A1 WO 2021164141A1 CN 2020090455 W CN2020090455 W CN 2020090455W WO 2021164141 A1 WO2021164141 A1 WO 2021164141A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- tile
- solar
- solar cell
- structure according
- transparent coating
- Prior art date
Links
- 210000004027 cell Anatomy 0.000 claims description 53
- 239000011248 coating agent Substances 0.000 claims description 28
- 238000000576 coating method Methods 0.000 claims description 28
- 239000011521 glass Substances 0.000 claims description 19
- 239000011737 fluorine Substances 0.000 claims description 10
- 229910052731 fluorine Inorganic materials 0.000 claims description 10
- 238000007747 plating Methods 0.000 claims description 8
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 6
- 229920002981 polyvinylidene fluoride Polymers 0.000 claims description 5
- 239000002033 PVDF binder Substances 0.000 claims description 4
- 239000002131 composite material Substances 0.000 claims description 4
- 229920000728 polyester Polymers 0.000 claims description 4
- 210000003850 cellular structure Anatomy 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 10
- 238000009434 installation Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000005538 encapsulation Methods 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 239000003086 colorant Substances 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 description 2
- 230000004313 glare Effects 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
- 229920002799 BoPET Polymers 0.000 description 1
- -1 Polyethylene terephthalate Polymers 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S40/00—Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
- H02S40/30—Electrical components
- H02S40/36—Electrical components characterised by special electrical interconnection means between two or more PV modules, e.g. electrical module-to-module connection
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S20/00—Supporting structures for PV modules
- H02S20/20—Supporting structures directly fixed to an immovable object
- H02S20/22—Supporting structures directly fixed to an immovable object specially adapted for buildings
- H02S20/23—Supporting structures directly fixed to an immovable object specially adapted for buildings specially adapted for roof structures
- H02S20/25—Roof tile elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
- E04D1/29—Means for connecting or fastening adjacent roofing elements
- E04D1/2907—Means for connecting or fastening adjacent roofing elements by interfitted sections
- E04D1/2914—Means for connecting or fastening adjacent roofing elements by interfitted sections having fastening means or anchors at juncture of adjacent roofing elements
- E04D1/2916—Means for connecting or fastening adjacent roofing elements by interfitted sections having fastening means or anchors at juncture of adjacent roofing elements the fastening means taking hold directly on adjacent elements of the same row
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
- E04D1/29—Means for connecting or fastening adjacent roofing elements
- E04D1/2907—Means for connecting or fastening adjacent roofing elements by interfitted sections
- E04D1/2956—Means for connecting or fastening adjacent roofing elements by interfitted sections having tongues and grooves
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
- E04D1/30—Special roof-covering elements, e.g. ridge tiles, gutter tiles, gable tiles, ventilation tiles
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S40/00—Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
- H02S40/30—Electrical components
- H02S40/34—Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S40/00—Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
- H02S40/30—Electrical components
- H02S40/38—Energy storage means, e.g. batteries, structurally associated with PV modules
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/80—Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/80—Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
- H10F19/804—Materials of encapsulations
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/80—Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
- H10F19/85—Protective back sheets
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/10—Photovoltaic [PV]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E70/00—Other energy conversion or management systems reducing GHG emissions
- Y02E70/30—Systems combining energy storage with energy generation of non-fossil origin
Definitions
- This application relates to the field of solar technology, for example, to a solar tile structure.
- solar power generation devices are usually integrated on the roof or windows.
- the solar cell modules are usually installed on the roof through mounting brackets.
- the solar cell modules are usually installed on the roof through the mounting bracket after the roof construction is completed. It takes a lot of time to install, which is not conducive to saving installation costs, and it is extremely important in the process of installing solar cell modules. It is easy to damage the roof tiles; and the solar cell modules are not easy to disassemble after installation, which increases the difficulty of maintenance.
- the present application provides a solar tile structure, which can realize the integrated arrangement of solar cell components and tiles, improve disassembly convenience and disassembly efficiency, and reduce installation and maintenance costs.
- An embodiment provides a solar tile structure, including a solar cell module and a tile, wherein the tile has a first side surface and a second side surface disposed opposite to each other in a thickness direction, and the first side surface is provided with embedded Groove, the solar cell component is embedded in the embedded groove;
- a detachment hole is provided on the tile, and the detachment hole is configured to allow the solar cell module to escape from the embedding groove.
- Figure 1 is an exploded view of a solar tile structure provided by an embodiment of the present application.
- FIG. 2 is a schematic diagram of the connection of a battery string provided by an embodiment of the present application.
- FIG. 3 is a schematic diagram of a positive cable, a negative cable, and a junction box provided by an embodiment of the present application;
- Figure 4 is a schematic diagram of the assembly of tiles and tile strips provided by an embodiment of the present application.
- FIG. 5 is a schematic structural diagram of a solar cell module provided by an embodiment of the present application.
- FIG. 6 is a schematic diagram of the first transparent coating film and the second transparent coating film and the transparent glass provided by the embodiment of the present application.
- this embodiment provides a solar cell tile structure, which includes a solar cell module 2 and a tile 1.
- the tile 1 is detachably connected to the tile strip 5.
- the tile strip 5 is formed by connecting a plurality of crisscross wooden strips, and mounting holes 13 are provided on the tile 1. Fasteners such as screws are passed through the mounting holes 13 and screwed into the wooden strips to detachably connect the tiles 1 to the strips 5.
- the tile 1 has a first side surface and a second side surface opposite to each other in the thickness direction.
- the first side surface is provided with an embedding groove 11, and the solar cell module 2 is embedded in the embedding groove 11.
- the position where at least one side wall of the embedding groove 11 meets the first side surface is provided with a detachment hole 12, and the detachment hole 12 is configured to allow the solar cell module 2 to be separated from the embedding groove 11.
- the embedding groove 11 has a first side wall, a second side wall, and a third side wall that are sequentially connected, wherein the first side wall and the third side wall are arranged in parallel, and the first side wall and the second side The wall is set vertically.
- a removal hole 12 is provided at the position where the second side wall meets the first side surface.
- a detachment hole 12 extending in the thickness direction of the solar cell module 2 can also be provided on the tile 1, and the detachment hole 12 penetrates one of the side walls of the embedding groove 11 and the side wall parallel to the side wall.
- the outer wall of tile 1. When removing the solar cell module 2, insert a finger or a column-shaped removal tool from the outer wall of the tile 1 into the removal hole 12, and abut the solar cell module 2, by pulling the solar cell module 2 to the side where the first side is located. In this way, one end of the solar cell module 2 is separated from the embedding groove 11, and then the solar cell module 2 is manually taken out of the embedding groove 11.
- an embedding groove 11 is provided on the tile 1, and the solar cell module 2 is embedded in the embedding groove 11.
- the installation method is simple, and the integrated arrangement of the solar cell module 2 and the tile 1 is realized.
- the solar tile 1 can be directly installed on the roof without a separate mounting bracket for installing the solar cell module 2 on the tile 1, and the structure is simple and the cost is low.
- a disassembly hole 12 is provided at the position where at least one side wall of the embedded groove 11 meets the first side surface, and one end of the disassembly tool or finger is used to insert into the disassembly hole 12 and act on the solar cell module 2 to make the solar cell module 2 It is separated from the embedded groove 11, which is convenient and quick to disassemble, facilitate the replacement of the solar cell module 2, and reduce the difficulty of maintenance; and there is no need to set a through hole on the tile 1, which can effectively prevent the roof from leaking.
- the mounting hole 13 is provided in an area on the first side surface where the embedding groove 11 is not provided, so as to prevent the solar cell assembly 2 from interfering with the connection between the tile 1 and the tile 5.
- a protrusion 14 and a groove 15 are provided on the tile 1, the protrusion 14 is arranged to be inserted into the groove 15 on the adjacent tile 1, and the groove 15 is arranged to be connected to the adjacent tile 1
- the protrusion 14 on the sheet 1 is plugged in.
- one of the groove 15 and the protrusion 14 is provided on the first side surface of the tile 1, and the other is provided on the second side surface.
- the solar cell module 2 includes a transparent glass 23, a battery sheet group 24, and a back plate 25 that are sequentially stacked from the first side to the second side.
- the back plate 25 is glued and connected by ethylene-vinyl acetate copolymer.
- the ethylene-vinyl acetate copolymer between the transparent glass 23 and the battery sheet group 24 forms a first encapsulation layer.
- -Vinyl acetate copolymer forms the second encapsulation layer.
- the transparent glass 23, the first encapsulation layer, the cell group 24, the second encapsulation layer and the back sheet 25 are stacked in sequence, and then the solar cell module 2 is formed by a lamination process.
- the back plate 25 is a polyvinylidene fluoride film-high temperature resistant polyester film-fluorine film composite plate (hereinafter referred to as KPF plate), that is, the back plate 25 includes a polyvinylidene fluoride film ([Poly( Vinylidene fluoride], PVDF), high-temperature resistant polyester film (Polyethylene terephthalate, PET), and fluorine film.
- the fluorine film is installed facing the solar cell module 2 during installation.
- a first black plating layer 251 is formed on the side of the back plate 25 facing the battery pack 24, which can reduce glare pollution and improve the aesthetic effect of the solar tile structure.
- the side of the back plate 25 facing away from the solar cell module 2 may be provided with a white coating, or it may not be processed in any way.
- the above two methods can improve the heat dissipation effect of the solar cell module 2 while ensuring the aesthetic performance of the entire solar tile structure.
- the first black plating layer 251 may also be provided on the side of the back plate 25 facing away from the solar cell module 2, but the heat dissipation effect of the solar cell module 2 will be reduced.
- the aforementioned battery pack 24 includes a plurality of battery strings 20 arranged in sequence, and the plurality of battery strings 20 are connected in parallel by using a bus bar.
- the side of the battery sheet group 24 facing the transparent glass 23 is provided with black shielding strips 3, and the black shielding strips 3 are provided at both ends of the length direction of the battery sheet group 24, and the black shielding strips 3 are formed on the side facing the transparent glass 23 at least.
- the second black plating layer 31 is provided.
- the black shielding strip 3 is a fluorine film-high temperature resistant polyester film-fluorine film composite board (hereinafter referred to as FPF board), that is, the black shielding strip 3 includes a fluorine film, a PET film, and a fluorine film stacked in sequence.
- FPF board fluorine film-high temperature resistant polyester film-fluorine film composite board
- the backplane 25 is set as a KPF board, and the black bar 3 is set as an FPF board.
- the black shielding bar 3 may not be an FPF board; when the black shielding bar 3 is an FPF board, the backplane 25 may not be a KPF board.
- the thickness of the back plate 25 is greater than 290 ⁇ m ⁇ 30 ⁇ m.
- the thickness of the black bar 3 is 133 ⁇ m ⁇ 30 ⁇ m, and the thickness of the black bar 3 is too thin , It will cause serious chromatic aberration between the black bar 3 and the back plate 25. If the thickness of the black bar 3 is too thick, it will cause more process problems in the solar cell module 2, and the black bar 3 may be There are bubbles.
- the transparent glass 23 selects low-iron tempered embossed glass to cope with a variety of complicated weather and effectively protect the battery pack 24.
- the side of the transparent glass 23 facing away from the battery sheet group 24 is provided with a double-layer coating.
- the thickness of the first transparent coating film 231 is 85 ⁇ m-100 ⁇ m
- the thickness of the second transparent coating film 232 is 75 ⁇ m-90 ⁇ m.
- the transparent glass 23 is coated to increase the power of the solar cell module 2.
- the thickness of the first transparent coating film 231 is 85 ⁇ m-100 ⁇ m
- the thickness of the second transparent coating film 232 is 75 ⁇ m-90 ⁇ m.
- the thickness of the second transparent coating 232 may not be set to 75 ⁇ m-90 ⁇ m; when the thickness of the second transparent coating 232 is 75 ⁇ m-90 ⁇ m, the first transparent coating The thickness of the plating film 231 may not be set to 85 ⁇ m-100 ⁇ m.
- the transparent glass 23 may not be coated to prevent the coating on the transparent glass 23 from being scratched, and to reduce the color difference between multiple components in the solar cell module 2 and improve the appearance of the solar cell module 2. .
- Each battery string 20 includes a plurality of battery slices 201 connected in series. Since the colors of the battery slices 201 of different types are different, in order to make the color of the entire solar battery module 2 consistent and improve the aesthetic effect, in this embodiment, dark colors should be selected as much as possible For example, the battery slices 201 of D color and D1 color in the division of battery slices can be selected.
- the battery pack 24 has a positive cable 21 and a negative cable 22.
- the positive cable 21 and the negative cable 22 are located at the same end in the length direction of the battery pack 24, which is convenient for communication.
- the side of the back plate 25 away from the battery pack 24 is provided with a junction box 4 electrically connected to the battery pack 24, and the junction box 4 is electrically connected to the above-mentioned positive cable 21 and negative cable 22.
- an assembly hole 16 is provided on the tile 1 at a position facing the junction box 4.
- each battery string 20 includes two adjacent rows of battery slices 201, the positive and negative poles of the same row of battery slices 201 are distributed the same, and the positive and negative poles of the two rows of battery slices 201 of the same battery string 20 are opposite to each other.
- Two rows of battery slices 201 are connected in series to form a battery string 20.
- the positive and negative electrodes of the battery string 20 are connected to the junction box 4, and the positive and negative electrodes of the junction box 4 are connected to the positive cable 21 and the negative cable 22, respectively.
- an embedding groove 11 is provided on the tile 1, and the solar cell module 2 is embedded in the embedding groove 11.
- the installation method is simple, and the integrated arrangement of the solar cell module 2 and the tile 1 is realized.
- the solar tile can be directly installed on the roof when the roof is built, without a separate installation bracket for installing the solar cell module 2 on the tile 1, the structure is simple and the cost is low.
- a disassembly hole 12 is provided on the tile 1, and one end of a disassembly tool or finger is used to insert into the disassembly hole 12 and act on the solar cell module 2, so that the solar cell module 2 can be separated from the embedding groove 11, which is convenient and quick to disassemble , It is convenient to replace the solar cell module 2, reducing the difficulty of maintenance.
- connection should be understood in a broad sense, unless otherwise clearly specified and limited.
- it can be a fixed connection or a detachable connection.
- Connected or integrally connected it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components.
- connection should be understood in a broad sense, unless otherwise clearly specified and limited.
- it can be a fixed connection or a detachable connection.
- Connected or integrally connected it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication between two components.
- the specific meanings of the above terms in this application can be understood under specific circumstances.
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Photovoltaic Devices (AREA)
- Roof Covering Using Slabs Or Stiff Sheets (AREA)
Abstract
一种太阳能瓦片结构,包括太阳能电池组件和瓦片,其中,所述瓦片具有沿厚度方向相对设置的第一侧面和第二侧面,所述第一侧面上设有嵌设槽,所述太阳能电池组件嵌设于所述嵌设槽内;所述瓦片上设有拆卸孔,所述拆卸孔设置为使所述太阳能电池组件脱离所述嵌设槽。
Description
本申请要求申请日为2020年2月17日、申请号为202010096794.1,以及申请日为2020年2月17日、申请号为202020176797.1的中国专利申请的优先权,以上申请的全部内容通过引用结合在本申请中。
本申请涉及太阳能技术领域,例如涉及一种太阳能瓦片结构。
为了增加建筑本身产生电力资源的能力,相关技术中,通常在屋顶或窗户上集成太阳能发电装置。对于设置在屋顶的太阳能发电装置,通常是通过安装支架将太阳能电池组件安装在屋顶上。
但采用该种方式通常是在屋顶建设完毕后,才将太阳能电池组件通过安装支架安装在屋顶上,需要耗费大量的时间来安装,不利于节约安装成本,而且在安装太阳能电池组件的过程中极易损坏屋顶的瓦片;而且安装后太阳能电池组件不易拆卸,增大了维修难度。
发明内容
本申请提供了一种太阳能瓦片结构,能够实现太阳能电池组件和瓦片的集成设置,提高拆装便利性和拆装效率,降低安装和维护成本。
一实施例提供一种太阳能瓦片结构,包括太阳能电池组件和瓦片,其中,所述瓦片具有沿厚度方向相对设置的第一侧面和第二侧面,所述第一侧面上设有嵌设槽,所述太阳能电池组件嵌设于所述嵌设槽内;
所述瓦片上设有拆卸孔,所述拆卸孔设置为使所述太阳能电池组件脱离所述嵌设槽。
图1是本申请实施例提供的太阳能瓦片结构的爆炸图;
图2是本申请实施例提供的一个电池串的连接示意图;
图3是本申请实施例提供的正极线缆、负极线缆以及接线盒的示意图;
图4是本申请实施例提供的瓦片和瓦条的装配示意图;
图5是本申请实施例提供的太阳能电池组件的结构示意图;
图6是本申请实施例提供的第一透明镀膜和第二透明镀膜与透明玻璃的示意图。
图中:
1、瓦片;11、嵌设槽;12、拆卸孔;13、安装孔;14、凸起;15、凹槽;16、装配孔;2、太阳能电池组件;20、电池串;201、电池片;21、正极线缆;22、负极线缆;23、透明玻璃;231、第一透明镀膜;232、第二透明镀膜;24、电池片组;25、背板;251、第一黑色镀层;3、遮黑条;31、第二黑色镀层;4、接线盒;5、瓦条。
如图1至图3所示,本实施例提供了一种太阳能电池瓦片结构,包括太阳能电池组件2和瓦片1。本实施例中,如图4所示,瓦片1可拆卸连接于瓦条5,示例性的,瓦条5为多个纵横交错的木条连接形成,在瓦片1上设置安装孔13,通过紧固件如螺钉等穿过安装孔13并旋入木条中,以将瓦片1可拆卸连接于瓦条5。
上述瓦片1具有沿其厚度方向相对设置的第一侧面和第二侧面,第一侧面上设有嵌设槽11,太阳能电池组件2嵌设于嵌设槽11内。嵌设槽11的至少一个侧壁与第一侧面相接的位置设有拆卸孔12,拆卸孔12设置为使太阳能电池组件2脱离嵌设槽11。
本实施例中,嵌设槽11具有依次连接的第一侧壁、第二侧壁和第三侧壁,其中,第一侧壁和第三侧壁平行设置,第一侧壁和第二侧壁垂直设置。在第二侧壁和第一侧面相接的位置设置拆卸孔12,在拆卸太阳能电池组件2时,将手指或拆卸工具插入拆卸孔12内,通过向第一侧面所在侧拨动太阳能电池组件2的方式,使太阳能电池组件2的一端脱离嵌设槽11,再手动将太阳能电池组件2拿出嵌设槽11即可。
于其他实施例中,还可以在瓦片1上设置沿太阳能电池组件2厚度方向延伸的拆卸孔12,并使拆卸孔12贯穿嵌设槽11的其中一个侧壁和与该侧壁平行设置的瓦片1的外壁。在拆卸太阳能电池组件2时,将手指或柱状的拆卸工具等从瓦片1的外壁插入拆卸孔12内,并抵接于太阳能电池组件2,通过向第一侧面所在侧拨动太阳能电池组件2的方式,使太阳能电池组件2的一端脱离嵌设槽11,再 手动将太阳能电池组件2拿出嵌设槽11即可。
本实施例在瓦片1上开设嵌设槽11,将太阳能电池组件2嵌设于嵌设槽11内,安装方式简单,实现太阳能电池组件2和瓦片1的集成设置,在搭建屋顶时即可将该太阳能瓦片1直接安装在屋顶上,无需单独设置将太阳能电池组件2安装在瓦片1上的安装支架,结构简单,成本低。
本实施例在嵌设槽11的至少一个侧壁和第一侧面相接的位置设置拆卸孔12,利用拆卸工具或手指等一端插入拆卸孔12内并作用于太阳能电池组件2,使太阳能电池组件2脱离嵌设槽11,拆卸方便快捷,便于更换太阳能电池组件2,降低了维修难度;而且无需在瓦片1上设置通孔,可以有效避免屋顶漏水。
本实施例中,安装孔13设于第一侧面上未设置嵌设槽11的区域,以避免太阳能电池组件2对瓦片1和瓦条5之间的连接造成干涉。
可选的,瓦片1上设有凸起14和凹槽15,凸起14设置为和与其相邻的瓦片1上的凹槽15插接,凹槽15设置为和与其相邻的瓦片1上的凸起14插接。示例性的,凹槽15和凸起14中的其中一个设于瓦片1的第一侧面,另一个设于第二侧面。
在实际搭建屋顶的过程中需要用到多个瓦片1,通常相邻两个瓦片1之间采用搭接的方式,并利用凸起14和凹槽15插接的方式提高相邻两个瓦片1之间连接的稳定性;同时相邻两个太阳能电池组件2之间无缝拼接,可以有效防止屋顶漏水。
示例性的,太阳能电池组件2包括由第一侧面至第二侧面方向依次层叠设置的透明玻璃23、电池片组24和背板25,电池片组24厚度方向的两侧面分别与透明玻璃23和背板25采用乙烯-醋酸乙烯共聚物粘贴连接,在透明玻璃23和电池片组24之间的乙烯-醋酸乙烯共聚物形成第一封装层,在电池片组24和背板25之间的乙烯-醋酸乙烯共聚物形成第二封装层。在实际形成太阳能电池组件2的过程中,将透明玻璃23、第一封装层、电池片组24、第二封装层和背板25依次层叠设置,之后再采用层压工艺形成太阳能电池组件2。
其中,背板25为聚偏二氟乙烯膜-耐高温聚酯薄膜-氟皮膜复合板(以下称为KPF板),即背板25包括依次层叠设置的聚偏二氟乙烯膜([Poly(vinylidene fluoride)],PVDF)、耐高温聚酯薄膜(Polyethylene terephthalate,PET)和氟皮膜,在安装时使氟皮膜面朝太阳能电池组件2设置。本实施例中,如图5所示,背板25面朝电池片组24的一侧形成有第一黑色镀层251,能降低眩光污染,提高太阳能瓦片结构的美观效果。
本实施例中,背板25背对太阳能电池组件2的一侧可以设置白色镀膜,也可以不做任何处理。上述两种方式,能够在保证整个太阳能瓦片结构美观性能的同时,提高了太阳能电池组件2的散热效果。于其他实施例中,还可以在背板25背对太阳能电池组件2的一侧也设置第一黑色镀层251,但会降低太阳能电池组件2的散热效果。
可选的,上述电池片组24包括多个依次排列的电池串20,多个电池串20采用汇流条并联。电池片组24面朝透明玻璃23的一侧设有遮黑条3,遮黑条3设于电池片组24长度方向的两端,遮黑条3至少面朝透明玻璃23的一侧形成有第二黑色镀层31。
本实施例中,遮黑条3为氟皮膜-耐高温聚酯薄膜-氟皮膜复合板(以下称为FPF板),即遮黑条3包括依次层叠设置的氟皮膜、PET膜和氟皮膜。通过对遮黑条3面朝透明玻璃23的一侧形成的第二黑色镀层31,能够更好地减少眩光污染。本实施例对遮黑条3上除面朝透明玻璃23的侧面外的其他侧面是否镀膜不做要求。
本实施例中,背板25设置为KPF板,遮黑条3设置为FPF板。在一实施例中,背板25为KPF板时,遮黑条3可以不设置成FPF板;遮黑条3为FPF板时,背板25可以不设置为KPF板。
通常背板25的厚度大于290μm±30μm,为了减少遮黑条3和背板25之间的色差,本实施例中,遮黑条3的厚度为133μm±30μm,遮黑条3的厚度太薄,会导致遮黑条3和背板25之间存在严重的色差,遮黑条3的厚度太厚,则会导致太阳能电池组件2存在较多的工艺制程问题,而且遮黑条3内部可能会存在气泡。
本实施例中,透明玻璃23选择低铁钢化压花玻璃,以应对多种复杂的天气,对电池片组24进行有效的保护。可选的,透明玻璃23背对电池片组24的一侧设置双层镀膜,例如,如图6所示,透明玻璃23背对电池片组24的一侧形成有依次层叠设置的第一透明镀膜231和第二透明镀膜232,第一透明镀膜231的厚度为85μm-100μm,第二透明镀膜232的厚度为75μm-90μm。通过对透明玻璃23进行镀膜,以提升太阳能电池组件2的功率。
本实施例中,第一透明镀膜231的厚度为85μm-100μm,第二透明镀膜232的厚度为75μm-90μm。在一实施例中,第一透明镀膜231的厚度为85μm-100μm时,第二透明镀膜232的厚度可以不设置为75μm-90μm;第二透明镀膜232的厚度为75μm-90μm时,第一透明镀膜231的厚度可以不设置为85μm-100μm。
于其他实施例中,也可以不对透明玻璃23进行镀膜,以避免透明玻璃23上的镀膜被划伤,以及降低太阳能电池组件2中多个部件之间的色差,提高太阳能电池组件2的外观效果。
每个电池串20包括多个依次串联的电池片201,由于不同型号的电池片201的颜色不同,为了使整个太阳能电池组件2的颜色一致,提高美观效果,本实施例中,尽量选择深颜色的电池片201,如可以选择电池片专业领域划分上的D色电池片和D1色电池片。
示例性的,如图2和图3所示,电池片组24具有正极线缆21和负极线缆22,正极线缆21和负极线缆22位于电池片组24长度方向的同一端,方便相邻两个太阳能瓦片结构之间的接线。本实施例中,背板25背离电池片组24的一侧设有与电池片组24电连接的接线盒4,接线盒4电连接于上述正极线缆21和负极线缆22。为了便于接线盒4的安装,本实施例中,在瓦片1上正对接线盒4的位置设置有装配孔16。
其中,每个电池串20包括相邻设置的两排电池片201,将同一排电池片201的正负极分布相同,同一电池串20的两排电池片201的正负极分布相反,从而将两排电池片201串联形成一个电池串20,将电池串20的正负极连接于接线盒4,再将接线盒4的正负极分别连接于正极线缆21和负极线缆22。
本申请提供的太阳能瓦片结构,在瓦片1上开设嵌设槽11,将太阳能电池组件2嵌设于嵌设槽11内,安装方式简单,实现太阳能电池组件2和瓦片1的集成设置,在搭建屋顶时即可将该太阳能瓦片直接安装在屋顶上,无需单独设置将太阳能电池组件2安装在瓦片1上的安装支架,结构简单,成本低。本申请中,瓦片1上设置拆卸孔12,利用拆卸工具或手指等的一端插入拆卸孔12内并作用于太阳能电池组件2,即可使太阳能电池组件2脱离嵌设槽11,拆卸方便快捷,便于更换太阳能电池组件2,降低了维修难度。
在本申请的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”、仅用于描述目的,而不能理解为指示或暗示相对重要性。其中,术语“第一位置”和“第二位置”为两个不同的位置。
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。
Claims (11)
- 一种太阳能瓦片结构,包括太阳能电池组件(2)和瓦片(1),其中,所述瓦片(1)具有沿厚度方向相对设置的第一侧面和第二侧面,所述第一侧面上设有嵌设槽(11),所述太阳能电池组件(2)嵌设于所述嵌设槽(11)内;所述瓦片(1)上设有拆卸孔(12),所述拆卸孔(12)设置为使所述太阳能电池组件(2)脱离所述嵌设槽(11)。
- 根据权利要求1所述的太阳能瓦片结构,其中,所述第一侧面上未设所述嵌设槽(11)的位置设有贯穿所述瓦片(1)的安装孔(13),所述安装孔(13)设置为通过紧固件使所述瓦片(1)与瓦条(5)可拆卸连接。
- 根据权利要求1所述的太阳能瓦片结构,其中,所述瓦片(1)上设有凸起(14)和凹槽(15),所述凸起(14)设置为和与所述凸起(14)相邻的所述瓦片(1)上的所述凹槽(15)插接,所述凹槽(15)设置为和与所述凹槽(15)相邻的所述瓦片(1)上的所述凸起(14)插接。
- 根据权利要求3所述的太阳能瓦片结构,其中,所述凹槽(15)和所述凸起(14)中的一个设于所述第一侧面,所述凸起(14)和所述凹槽(15)中的另一个设于所述第二侧面。
- 根据权利要求1所述的太阳能瓦片结构,其中,所述太阳能电池组件(2)包括由所述第一侧面至所述第二侧面方向依次层叠设置的透明玻璃(23)、电池片组(24)和背板(25),所述电池片组(24)厚度方向的两侧面分别与所述透明玻璃(23)和所述背板(25)粘贴连接。
- 根据权利要求5所述的太阳能瓦片结构,其中,所述电池片组(24)具有正极线缆(21)和负极线缆(22),所述正极线缆(21)和所述负极线缆(22)位于所述电池片组(24)长度方向的同一端。
- 根据权利要求5所述的太阳能瓦片结构,其中,所述电池片组(24)包括多个依次排列的电池串(20),所述多个电池串(20)采用汇流条并联设置。
- 根据权利要求5所述的太阳能瓦片结构,其中,所述背板(25)面朝所述电池片组(24)的一侧形成有第一黑色镀层(251),所述背板(25)的厚度大于290μm±30μm;所述电池片组(24)面朝所述透明玻璃(23)的一侧设有遮黑条(3),所述遮黑条(3)面朝所述透明玻璃(23)的一侧形成有第二黑色镀层(31),所述遮黑条(3)的厚度为133μm±30μm。
- 根据权利要求8所述的太阳能瓦片结构,其中,所述背板(25)为聚偏 二氟乙烯膜-耐高温聚酯薄膜-氟皮膜复合板。
- 根据权利要求8或9所述的太阳能瓦片结构,其中,所述遮黑条(3)为氟皮膜-耐高温聚酯薄膜-氟皮膜复合板。
- 根据权利要求5所述的太阳能瓦片结构,其中,所述透明玻璃(23)背对所述电池片组(24)的一侧形成有依次层叠设置的第一透明镀膜(231)和第二透明镀膜(232);其中,所述第一透明镀膜(231)的厚度为85μm-100μm;或所述第二透明镀膜(232)的厚度为75μm-90μm;或所述第一透明镀膜(231)的厚度为85μm-100μm,且所述第二透明镀膜(232)的厚度为75μm-90μm。
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EP3923466A4 (en) | 2023-01-04 |
JP7292407B2 (ja) | 2023-06-16 |
US20220182007A1 (en) | 2022-06-09 |
EP3923466B1 (en) | 2023-12-13 |
EP3923466A1 (en) | 2021-12-15 |
JP2022526784A (ja) | 2022-05-26 |
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