WO2021134665A1 - Mems speaker and manufacturing method therefor - Google Patents
Mems speaker and manufacturing method therefor Download PDFInfo
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- WO2021134665A1 WO2021134665A1 PCT/CN2019/130899 CN2019130899W WO2021134665A1 WO 2021134665 A1 WO2021134665 A1 WO 2021134665A1 CN 2019130899 W CN2019130899 W CN 2019130899W WO 2021134665 A1 WO2021134665 A1 WO 2021134665A1
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- Prior art keywords
- cavity
- diaphragm
- base
- connecting rod
- mems speaker
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 8
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 57
- 229910052710 silicon Inorganic materials 0.000 claims description 57
- 239000010703 silicon Substances 0.000 claims description 57
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 8
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 8
- 238000005530 etching Methods 0.000 claims description 7
- 238000005192 partition Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 4
- 239000000758 substrate Substances 0.000 abstract 3
- 235000012431 wafers Nutrition 0.000 description 46
- 238000010586 diagram Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 3
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- HFGPZNIAWCZYJU-UHFFFAOYSA-N lead zirconate titanate Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Ti+4].[Zr+4].[Pb+2] HFGPZNIAWCZYJU-UHFFFAOYSA-N 0.000 description 1
- 229910052451 lead zirconate titanate Inorganic materials 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000005236 sound signal Effects 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
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Classifications
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
- H04R17/00—Piezoelectric transducers; Electrostrictive transducers
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
- H04R31/00—Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor
Definitions
- the present invention relates to the technical field of acoustic-electric conversion, in particular to a MEMS speaker and a manufacturing method of the MEMS speaker.
- a speaker is a transducer device that converts electrical signals into sound signals. It is widely used in various audio and mobile terminal equipment. The performance of the speaker will directly affect the sound quality of the audio or mobile terminal equipment.
- the diaphragm in a speaker usually produces sound through the vibration of the diaphragm.
- the edge of the diaphragm usually needs to be fixed to other components, the center part of the diaphragm has a large vibration amplitude, while the peripheral part has a large vibration amplitude. Is small, resulting in lower sound output from the speaker.
- One of the objectives of the present invention is to provide a MEMS speaker, which has the advantage of high sound output.
- a MEMS speaker includes a base, a vibrating component, a diaphragm, and a connecting rod.
- the base includes a base and a support base extending from one side of the base.
- the base is provided with a first cavity along its thickness direction.
- the supporting seat is annular and encloses to form a second cavity communicating with the first cavity, and the inner diameter of the first cavity along the thickness direction perpendicular to the thickness direction is smaller than that of the second cavity;
- the vibration component is fixed to the base and covers at least part of the first cavity.
- One end of the connecting rod is connected to the vibration component, and the other end extends to the second cavity through the first cavity and is connected to the The diaphragm is connected, and the diaphragm is suspended in the second cavity and is spaced apart from the inner wall of the support seat.
- the base is provided with at least two first cavities spaced apart, each of the first cavities communicates with the second cavity, and the first cavity and the vibration assembly There is a one-to-one correspondence with the connecting rods, and the vibration components are all connected to the same diaphragm through the corresponding connecting rods.
- the vibrating assembly includes a vibrating member arranged on a side of the base away from the supporting seat and a driver arranged on the vibrating member, and the vibrating member covers at least a part of the first cavity.
- each of the vibrating components includes two drivers, and the two drivers are fixed on the side of the vibrating member away from the support base and symmetrically arranged on opposite sides of the connecting rod .
- the driver includes a first electrode layer connected to the vibrating member, a piezoelectric layer disposed on a side of the first electrode layer away from the vibrating member, and a piezoelectric layer disposed far away from the piezoelectric layer.
- the second electrode layer on one side of the first electrode layer.
- the vibrating member includes a diaphragm and a connecting beam, one side of the diaphragm is connected to the base, and the other side extends toward the connecting rod and is spaced apart from the connecting rod.
- the connecting beam is connected between the diaphragm and the connecting rod.
- the diaphragm is provided with at least two and symmetrically arranged on the outer circumference of the connecting rod, and each side of the diaphragm away from the base is provided with a driver.
- the connecting beam is L-shaped or serpentine-shaped.
- the diaphragm is suspended in the first cavity and is fixed with the base only on the side far away from the connecting rod.
- the MEMS speaker is square or circular, and the connecting rods are distributed at equal intervals.
- the second objective of the present invention also provides a method for manufacturing a MEMS speaker, including:
- a first silicon wafer having a first surface and a second surface is provided, a number of first cavities extending from the first surface to the second surface are etched on the first silicon wafer, and the etched
- the first silicon wafer includes a first wafer body provided with the first cavity and a first protrusion provided in the first cavity;
- the SOI wafer includes a first silicon layer, a second silicon layer, and a silicon oxide layer sandwiched between the first silicon layer and the second silicon layer to fix the first silicon layer On the side of the buffer layer away from the first silicon wafer, removing the second silicon layer and the silicon oxide layer, and thinning the first silicon layer to a certain thickness;
- a second silicon wafer is provided, and a second cavity is etched on the second silicon wafer.
- the second silicon wafer after etching includes a second wafer body provided with the second cavity and a The second convex post in the two concave cavities;
- the etched second silicon wafer is fixed on the side of the first silicon wafer away from the buffer layer, and the second wafer body is connected to the first wafer body so that the first cavity and The second cavity is in communication, and the second convex column is connected with the first convex column to form a connecting rod;
- the side of the second wafer body away from the first wafer body is etched corresponding to the position of the second cavity to form a third cavity, and the third cavity and the second cavity pass through and The partitions connected by the connecting rods are separated;
- the edge of the partition is etched away to form a gap connecting the second cavity and the third cavity to form a support seat and a diaphragm, and the support seat encloses a second for accommodating the diaphragm. Cavity.
- the embodiment of the present invention is provided with a first cavity on the base, the supporting seat encloses the second cavity, the vibration component is arranged in the first cavity, and the diaphragm is arranged in the second cavity, And the two are connected by a connecting rod.
- the vibrating component will drive the diaphragm to move the piston through the connecting rod.
- the diaphragm moves the piston, it will push the air to produce sound.
- the vibration component needs to be fixed to the base, so it will Obstructed by the base, the overall amplitude of the vibrating component is small. Since the diaphragm is suspended in the second cavity through the connecting rod and is spaced from the inner wall of the support base, it will not be supported during the movement.
- the diaphragm can produce a greater amplitude of movement, that is, the diaphragm has a greater amplitude, so that it can expel more volume of air per unit time. Therefore, the movement of the diaphragm piston produces sound.
- the sound output of the MEMS speaker can be improved; and because the diaphragm and the vibrating component are not installed in the same cavity, the size of the diaphragm will not be affected by the size of the first cavity, and the second cavity
- the inner diameter of the body is larger than the inner diameter of the first cavity, so a diaphragm with a size larger than the size of the first cavity can be provided, so that the diaphragm can discharge more volume of air per unit time, thereby further improving the sound output of the MEMS speaker.
- FIG. 1 is a schematic structural diagram of a MEMS speaker provided by Embodiment 1 of the present invention.
- Fig. 2 is a schematic cross-sectional view taken along line A to A of Fig. 1;
- FIG. 3 is a schematic diagram of the structure of the MEMS speaker shown in FIG. 1 from another angle;
- Fig. 4 is a partial enlarged schematic diagram of B in Fig. 3;
- FIG. 5 is a schematic diagram of structural changes during the manufacturing process of the MEMS speaker provided by the first embodiment of the present invention.
- FIG. 6 is a schematic diagram of the structure of a MEMS speaker provided by the second embodiment of the present invention.
- FIG. 7 is a schematic structural diagram of a MEMS speaker provided by Embodiment 3 of the present invention.
- an element when an element is referred to as being “fixed on” or “disposed on” another element, the element may be directly on the other element or there may be a centering element at the same time.
- an element When an element is referred to as being “connected” to another element, it can be directly connected to the other element or an intermediate element may be present at the same time.
- a MEMS speaker 100 provided in accordance with an embodiment of the present invention includes a base 10, a vibration component 20, a diaphragm 30, and a connecting rod 40.
- the base 10 includes a base 11 and a support base 12, and the support base 12 Extending from one side of the base 11 in a direction away from the base 11, the base 11 is provided with a first cavity 111 along its thickness direction, which is also the direction in which the support base 12 extends, and the support base 12 has a circular shape.
- the second cavity 121 connected with the first cavity 111 is enclosed and formed.
- the inner diameter of the first cavity 111 in the direction perpendicular to the thickness of the base 11 is smaller than that of the second cavity 121, that is, the contour of the first cavity 111 is smaller than
- the second cavity 121 the vibration component is fixed to the base 11 and covers at least part of the first cavity 111, one end of the connecting rod 40 is connected to the vibration component 20, and the other end extends into the second cavity 121 through the first cavity 111
- the diaphragm 30 is fixedly connected to the diaphragm 30.
- the diaphragm 30 is suspended in the second cavity 121 and is spaced apart from the inner wall 122 of the support base 12 (that is, the cavity wall of the second cavity 121).
- the diaphragm 30 is connected to the vibrating assembly 20 through the connecting rod 40, so that the diaphragm 30 is suspended in the second cavity 121, Since the vibration assembly 20 needs to be fixed to the base 11, the vibration assembly 20 will be hindered by the base 11 when vibrating. Only the part covering the first cavity 111 can vibrate, and the vibration amplitude is from the center of the first cavity 111 to The edge is gradually reduced, resulting in a smaller overall amplitude of the vibrating assembly 20, but when the vibrating assembly 20 vibrates, the diaphragm 30 is driven to move together through the connecting rod 40, and the air is pushed by the diaphragm 30 to generate sound.
- the diaphragm 30 is suspended on In the second cavity 121, there is a gap between its edge and the inner wall 122 of the support base 12, so the diaphragm 30 will move in the thickness direction of the base 11, and its movement will not be affected by the support base 12, so it supports
- the overall amplitude of the base 12 is relatively large, and the displacement of each part is the same, and more volume of air can be discharged per unit time, thereby improving the sound output of the MEMS speaker 100.
- the contour of the first cavity 111 is smaller than the contour of the second cavity 121, and the vibration assembly 20 and the diaphragm 30 are installed in the first cavity 111 and the second cavity 121 respectively. Therefore, the size of the diaphragm 30 is different. It is restricted by the first cavity 111 and only restricted by the second cavity 121, so that the size of the diaphragm 30 can be set larger than that of the first cavity 111, compared to installing the vibrating assembly 20 and the diaphragm 30 on the same In the solution in the cavity, when the size of the vibrating component 20 is the same, the MEMS speaker 100 of this embodiment can be provided with a larger-sized diaphragm 30, thereby improving the sound output of the MEMS speaker 100.
- the support base 12 and the base 11 are fixed together by bonding, and the base 11, the support base 12, the diaphragm 30 and the connecting rod 40 are all made of silicon wafers.
- the base 11 is provided with at least two first cavities 111 spaced apart, each of the first cavities 111 communicates with the second cavity 121, the first cavity 111, the vibration component 20, and
- the number of connecting rods 40 is the same and corresponds to each other, and each vibrating component 20 is connected to the same diaphragm 30 through a corresponding connecting rod 40.
- each vibration component 20 is connected to the diaphragm 30 through a corresponding connecting rod 40, and all the vibration components 20 jointly drive the diaphragm 30 to make a piston movement, which enhances the stability of the movement of the diaphragm 30, and when When the connecting rod 40 is broken or other accidents, as long as the MEMS speaker 100 has a connecting rod 40 connecting the diaphragm 30 and the vibration component 20, the MEMS speaker 100 can drive the diaphragm 30 to move through the vibration component 20 to produce sound, which improves the performance of the MEMS speaker 100. reliability.
- the size of the two ends of the connecting rod 40 connected to the vibration assembly 20 and the diaphragm 30 are the same. It is understandable that the size of the two ends of the connecting rod 40 may also be different. For example, the size of the end (that is, the top) of the connecting rod 40 connected to the vibration assembly 20 may be smaller than that of the connecting rod 40 connected to the diaphragm 30.
- the size of the end (that is, the bottom end), the connecting rod 40 is set in a special shape with a small top end and a large bottom end, which can not only ensure the connection strength of the connecting rod 40 and the diaphragm 30, but also avoid the influence of the connecting rod 40 being too large. The problem of vibration of the vibration assembly 20.
- the vibration assembly 20 includes a vibration member 21 connected to the side of the base 11 away from the support base 12 and a driver 22 provided on the vibration member 21.
- the vibration member 21 covers at least part of the first cavity 111 .
- each vibrating assembly 20 includes two drivers 22, and the two drivers 22 are fixed to the side of the vibrating member 21 away from the support base 12 and are symmetrically arranged on opposite sides of the connecting rod 40.
- the amplitude of the vibrating member 21 can be increased, that is, the amplitude of the diaphragm 30 can be enhanced, thereby improving the sound output of the MEMS speaker 100.
- the number of drivers 22 on one vibrating member 21 is not limited to the above two, for example, one or more drivers are also possible.
- the driver 22 includes a first electrode layer 221 connected to the vibrating member 21, a piezoelectric layer 222 disposed on the side of the first electrode layer 221 away from the vibrating member 21, and a piezoelectric layer 222 disposed on the piezoelectric layer. 222 is away from the second electrode layer 223 on the side of the first electrode layer 221.
- the first electrode layer 221 and the second electrode layer 223 are made of conductive metal, and the piezoelectric layer 222 is made of piezoelectric material.
- the piezoelectric material may be aluminum nitride, or zinc oxide, or lead zirconate titanate.
- the vibrating member 21 includes a diaphragm 211 and a connecting beam 212.
- One side of the diaphragm 211 is connected to the base 11, and the other side extends toward the connecting rod 40 and is spaced apart from the connecting rod 40.
- the connecting beam 212 is connected between the diaphragm 211 and the connecting rod 40.
- the vibration is first transmitted to the connecting beam 212, causing the connecting rod 40 to move, thereby driving the diaphragm 30 to make a piston movement. Because there is a distance between the diaphragm 211 and the connecting rod 40 and is connected by the connecting beam 212, The rigidity of the connecting part of the vibrating member 21 and the connecting rod 40 is reduced, and the vibrating member 21 is convenient to vibrate.
- the connecting beam 212 is made of a flexible film material.
- the vibrating member 21 is not limited to the form of the diaphragm 211 plus the connecting beam 212, for example, the form of a cantilever beam is also possible.
- At least two diaphragms 211 are provided, and the diaphragms 211 are symmetrically arranged on the outer circumference of the connecting rod 40, and each diaphragm 211 is provided with a driver on the side away from the base 11 twenty two.
- each vibrating member 21 includes two diaphragms 211 and four connecting beams 212.
- the two diaphragms 211 are symmetrically arranged on both sides of the connecting rod 40, thereby enhancing the stability of the movement of the diaphragm 30.
- Two connecting beams 212 are connected between each diaphragm 211 and the connecting rod 40.
- the connecting beam 212 is L-shaped, and both ends of the connecting beam 212 are connected to the diaphragm 211 and the connecting rod 40, respectively.
- the diaphragm 211 The two connecting beams 212 connected to the diaphragm 211 and the connecting rod 40 are enclosed to form a hollow area 213, which further reduces the rigidity of the connecting part of the vibrating member 21 and the connecting rod 40.
- the shape of the connecting beam 212 is not limited to the above-mentioned L shape, for example, a serpentine shape is possible.
- the diaphragm 211 is suspended in the first cavity 111 and is fixed to the base 11 only on the side far away from the connecting rod 40.
- the diaphragm 211 has a square shape, and its opposite sides are respectively connected to the base 11 and the connecting beam 212, and the opposite sides are spaced apart from the cavity wall of the first cavity 111, thereby facilitating the diaphragm 211 Vibration.
- the MEMS speaker 100 is square, and there are four first cavities 111, and the four first cavities 111 are arranged in two rows and two columns, that is, the four first cavities 111 are arranged symmetrically in pairs.
- Each first cavity 111 is provided with a vibration assembly 20 connected to the diaphragm 30 through a connecting rod 40, which ensures the stability of the movement of the diaphragm 30.
- an embodiment of the present invention also provides a manufacturing method S100 of a MEMS speaker 100, including:
- a first silicon wafer 50 having a first surface 51 and a second surface 52 is provided, a number of first cavities 53 extending from the first surface 51 to the second surface 52 are etched on the first silicon wafer 50, and the etching
- the subsequent first silicon wafer 50 includes a first wafer main body 54 provided with a first cavity 53 and a first protrusion 55 provided in the first cavity 53;
- Step S20 covering a buffer layer 60 on the side of the etched first silicon wafer 50 away from the second surface 52, and the buffer layer 60 is made of silicon oxide;
- an SOI wafer 70 is provided.
- the SOI wafer 70 includes a first silicon layer 71, a second silicon layer 72, and a silicon oxide layer 73 sandwiched between the first silicon layer 71 and the second silicon layer 72.
- the layer 71 is fixed on the side of the buffer layer 60 away from the first silicon wafer 50 by bonding, the first silicon layer 71 and the silicon oxide layer 73 are removed, and the first silicon layer 71 is thinned to a certain thickness;
- Step S40 processing the thinned first silicon layer 71 to form the vibrating member 21, and setting the driver 22 on the vibrating member 21 to form the vibrating component 20;
- Step S50 etching the second surface 52 corresponding to the position of the first cavity 53 so that the first cavity 53 penetrates through the first wafer main body 54 to form the base 11 with the first cavity 111;
- a second silicon wafer 80 is provided, and a second cavity 81 is etched on the second silicon wafer 80.
- the etched second wafer includes a second wafer body 82 provided with a second cavity 81 and a second wafer body 82 provided with a second cavity 81.
- step S70 the etched second silicon wafer 80 is fixed to the side of the first silicon wafer 50 away from the buffer layer 60 by bonding, and the second wafer body 82 is connected to the first wafer body 54 to make the first cavity 111 Communicate with the second cavity 81, and the second convex column 83 is connected with the first convex column 55 to form a connecting rod 40;
- Step S80 the side of the second wafer body 82 away from the first wafer body 54 is etched corresponding to the position of the second cavity 81 to form a third cavity 84, and the third cavity 84 and the second cavity 81 are connected by and The partition 85 connected by the rod 40 is separated;
- step S90 the edge of the partition 85 is etched to form a gap 86 connecting the second cavity 81 and the third cavity 84, so that the support base 12 and the diaphragm 30 are formed.
- the support base 12 is enclosed to form a first portion for accommodating the diaphragm 30.
- Two cavities 121 Two cavities 121.
- the first silicon wafer 50 and the second silicon wafer 80 are both square, and the number of the first cavities 53 is four, and the four first cavities 53 are symmetrically distributed in pairs, and the second cavities
- the number of 81 is one, and the size of the second cavity 81 is larger than the size of the first cavity 53, the base 11, the first protrusion 55, the vibrating member 21, the support base 12, the second protrusion 83 and the diaphragm 30 Both are formed by etching, the base 11 and the support base 12 are fixed together by bonding to form the base 10, the first protrusion 55 and the second protrusion 83 are fixed together by bonding to form the connecting rod 40, and the vibrating member 21 is also fixed to the buffer layer 60 by bonding, that is, the base 11, the support base 12, the vibrating member 21, the first protrusion 55, and the second protrusion 83 are integrally formed to ensure that the manufacturing The overall strength of the MEMS speaker 100 obtained by the method.
- the MEMS speaker 200 provided in this embodiment is compared with the MEMS speaker 100 provided in the first embodiment: the base 11' of this embodiment is provided with three first cavities 111' at intervals, and three first cavities The bodies 111 ′ are distributed at equal intervals along the length direction of the MEMS speaker 200. It can be understood that the number of the first cavities 111 ′ is not limited to three, for example, one, two, or multiple other numbers are also possible.
- the MEMS speaker 300 provided in this embodiment is compared with the MEMS speaker 100 provided in the first embodiment: the MEMS speaker 300 in this embodiment is cylindrical, and the vibrating member 21" is in the form of a cantilever beam, and the base 11" Three first cavities 111" are opened on the top, and the three first cavities 111" are equally spaced along the circumference of the base 11", and the included angle between any two adjacent cantilever beams is 120°. It is understandable. However, the number of the first cavities 111" is not limited to three, for example, one, two, or other numbers are also possible.
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Abstract
Disclosed are a MEMS speaker and a manufacturing method therefor. The MEMS speaker comprises a substrate, a vibrating component, a diaphragm, and a connecting rod. The substrate comprises a base and a support base that extends from a side of the base, a first cavity is penetratingly provided in the direction of the thickness of the base, the support base is annular and encloses to form a second cavity that communicates with the first cavity, and the inner diameter of the first cavity in the direction perpendicular to the thickness is less than that of the second cavity. The vibrating component is fixed to the substrate and at least covers a part of the first cavity, one end of the connecting rod is connected to the vibrating component, the other end thereof extends to the second cavity by means of the first cavity and is connected to the diaphragm, and the diaphragm is suspended in the second cavity and is spaced apart from an inner wall of the support base. According to the MEMS speaker of the present invention, a vibrating member drives the diaphragm to perform piston movement to thus generate sound so that a larger volume of air can be discharged per unit time, thereby improving the sound output of the MEMS speaker.
Description
本发明涉及声电转换技术领域,尤其涉及一种MEMS扬声器及该MEMS扬声器的制造方法。The present invention relates to the technical field of acoustic-electric conversion, in particular to a MEMS speaker and a manufacturing method of the MEMS speaker.
扬声器是一种将电学信号转换为声音信号的换能器件,被广泛应用在各种音响和移动终端设备中,扬声器性能的优劣将直接影响到音响或移动终端设备的音质。A speaker is a transducer device that converts electrical signals into sound signals. It is widely used in various audio and mobile terminal equipment. The performance of the speaker will directly affect the sound quality of the audio or mobile terminal equipment.
现有技术中,扬声器中的振膜通常都是通过振膜振动产生声音的,但由于振膜的边缘通常都需要固定至其它部件,因此振膜的中心部位振动幅度大,而周边部分振动幅度小,从而导致扬声器的声音输出较低。In the prior art, the diaphragm in a speaker usually produces sound through the vibration of the diaphragm. However, since the edge of the diaphragm usually needs to be fixed to other components, the center part of the diaphragm has a large vibration amplitude, while the peripheral part has a large vibration amplitude. Is small, resulting in lower sound output from the speaker.
发明概述Summary of the invention
因此,有必要提供一种改进的扬声器来解决上述问题。Therefore, it is necessary to provide an improved speaker to solve the above-mentioned problems.
问题的解决方案The solution to the problem
本发明的目的在于之一提供一种MEMS扬声器,其具有声音输出高的优点。One of the objectives of the present invention is to provide a MEMS speaker, which has the advantage of high sound output.
本发明的目的之一采用如下技术方案实现:One of the objectives of the present invention is achieved by adopting the following technical solutions:
一种MEMS扬声器,包括基底、振动组件、隔膜以及连接杆,所述基底包括基座和自所述基座一侧延伸的支撑座,所述基座沿其厚度方向贯穿设有第一腔体,所述支撑座呈环形并围合形成与所述第一腔体连通的第二腔体,所述第一腔体沿垂直于所述厚度方向的内径小于所述第二腔体;所述振动组件固定于所述基底且至少覆盖部分所述第一腔体,所述连接杆的一端与所述振动组件连接、另一端经所述第一腔体延伸至所述第二腔体并与所述隔膜连接,所述隔膜悬设于所述第二腔体中并与所述支撑座的内壁间隔设置。A MEMS speaker includes a base, a vibrating component, a diaphragm, and a connecting rod. The base includes a base and a support base extending from one side of the base. The base is provided with a first cavity along its thickness direction. The supporting seat is annular and encloses to form a second cavity communicating with the first cavity, and the inner diameter of the first cavity along the thickness direction perpendicular to the thickness direction is smaller than that of the second cavity; The vibration component is fixed to the base and covers at least part of the first cavity. One end of the connecting rod is connected to the vibration component, and the other end extends to the second cavity through the first cavity and is connected to the The diaphragm is connected, and the diaphragm is suspended in the second cavity and is spaced apart from the inner wall of the support seat.
作为一种改进,所述基座间隔开设有至少两个所述第一腔体,各所述第一腔体 均与所述第二腔体连通,所述第一腔体与所述振动组件及所述连接杆一一对应,且所述振动组件均通过对应的所述连接杆与同一所述隔膜连接。As an improvement, the base is provided with at least two first cavities spaced apart, each of the first cavities communicates with the second cavity, and the first cavity and the vibration assembly There is a one-to-one correspondence with the connecting rods, and the vibration components are all connected to the same diaphragm through the corresponding connecting rods.
作为一种改进,所述振动组件包括设于所述基座远离所述支撑座一侧的振动构件和设于所述振动构件的驱动器,所述振动构件至少覆盖部分所述第一腔体。As an improvement, the vibrating assembly includes a vibrating member arranged on a side of the base away from the supporting seat and a driver arranged on the vibrating member, and the vibrating member covers at least a part of the first cavity.
作为一种改进,每一所述振动组件都包括两个所述驱动器,两个所述驱动器固定于所述振动构件远离所述支撑座的一侧且对称设置于所述连接杆的相对两侧。As an improvement, each of the vibrating components includes two drivers, and the two drivers are fixed on the side of the vibrating member away from the support base and symmetrically arranged on opposite sides of the connecting rod .
作为一种改进,所述驱动器包括与所述振动构件连接的第一电极层、设于所述第一电极层远离所述振动构件一侧的压电层、以及设于所述压电层远离所述第一电极层一侧的第二电极层。As an improvement, the driver includes a first electrode layer connected to the vibrating member, a piezoelectric layer disposed on a side of the first electrode layer away from the vibrating member, and a piezoelectric layer disposed far away from the piezoelectric layer. The second electrode layer on one side of the first electrode layer.
作为一种改进,所述振动构件包括振膜和连接梁,所述振膜的一侧与所述基座连接、另一侧朝向所述连接杆延伸并与所述连接杆间隔设置,所述连接梁连接在所述振膜与所述连接杆之间。As an improvement, the vibrating member includes a diaphragm and a connecting beam, one side of the diaphragm is connected to the base, and the other side extends toward the connecting rod and is spaced apart from the connecting rod. The connecting beam is connected between the diaphragm and the connecting rod.
作为一种改进,所述振膜设有至少两个且对称设置于所述连接杆的外周,且每个所述振膜远离所述基座的一侧都设有一个所述驱动器。As an improvement, the diaphragm is provided with at least two and symmetrically arranged on the outer circumference of the connecting rod, and each side of the diaphragm away from the base is provided with a driver.
作为一种改进,所述连接梁为L形或者蛇形。As an improvement, the connecting beam is L-shaped or serpentine-shaped.
作为一种改进,所述振膜悬置于所述第一腔体且仅远离所述连接杆的一侧与所述基座固定。As an improvement, the diaphragm is suspended in the first cavity and is fixed with the base only on the side far away from the connecting rod.
作为一种改进,所述MEMS扬声器为方形或圆形,所述连接杆等间距分布。As an improvement, the MEMS speaker is square or circular, and the connecting rods are distributed at equal intervals.
本发明的目的之二还提供一种MEMS扬声器制造方法,包括:The second objective of the present invention also provides a method for manufacturing a MEMS speaker, including:
提供具有第一表面和第二表面的第一硅晶片,在所述第一硅晶片上蚀刻出若干从所述第一表面朝向所述第二表面延伸的第一凹腔,蚀刻后的所述第一硅晶片包括设有所述第一凹腔的第一晶片主体和设于所述第一凹腔中的第一凸柱;A first silicon wafer having a first surface and a second surface is provided, a number of first cavities extending from the first surface to the second surface are etched on the first silicon wafer, and the etched The first silicon wafer includes a first wafer body provided with the first cavity and a first protrusion provided in the first cavity;
在蚀刻后的所述第一硅晶片远离所述第二表面的一侧覆盖缓冲层;Cover a buffer layer on the side of the etched first silicon wafer away from the second surface;
提供SOI晶片,所述SOI晶片包括第一硅层、第二硅层以及夹设于所述第一硅层与所述第二硅层之间的氧化硅层,将所述第一硅层固定在所述缓冲层远离所述第一硅晶片的一侧,除去所述第二硅层和所述氧化硅层,并将所述第一硅层减薄至一定厚度;An SOI wafer is provided. The SOI wafer includes a first silicon layer, a second silicon layer, and a silicon oxide layer sandwiched between the first silicon layer and the second silicon layer to fix the first silicon layer On the side of the buffer layer away from the first silicon wafer, removing the second silicon layer and the silicon oxide layer, and thinning the first silicon layer to a certain thickness;
对减薄后的所述第一硅层进行加工以形成振动构件,在所述振动构件上设置驱动器以形成振动组件;Processing the thinned first silicon layer to form a vibrating member, and disposing a driver on the vibrating member to form a vibrating component;
对应所述第一凹腔的位置对所述第二表面进行蚀刻,以使所述第一凹腔贯穿所述第一晶片主体,制得具有第一腔体的基座;Etching the second surface corresponding to the position of the first cavity, so that the first cavity penetrates the first wafer main body, and a susceptor with a first cavity is manufactured;
提供第二硅晶片,在所述第二硅晶片上蚀刻出第二凹腔,蚀刻后的所述第二硅晶片包括设有所述第二凹腔的第二晶片主体和设于所述第二凹腔中的第二凸柱;A second silicon wafer is provided, and a second cavity is etched on the second silicon wafer. The second silicon wafer after etching includes a second wafer body provided with the second cavity and a The second convex post in the two concave cavities;
将蚀刻后的所述第二硅晶片固定在所述第一硅晶片远离所述缓冲层的一侧,所述第二晶片主体与所述第一晶片主体连接以使所述第一腔体与所述第二凹腔连通,所述第二凸柱与所述第一凸柱连接以形成连接杆;The etched second silicon wafer is fixed on the side of the first silicon wafer away from the buffer layer, and the second wafer body is connected to the first wafer body so that the first cavity and The second cavity is in communication, and the second convex column is connected with the first convex column to form a connecting rod;
对应所述第二凹腔的位置对所述第二晶片主体远离所述第一晶片主体的一侧进行蚀刻以形成第三凹腔,所述第三凹腔与所述第二凹腔通过与所述连接杆连接的隔板隔开;The side of the second wafer body away from the first wafer body is etched corresponding to the position of the second cavity to form a third cavity, and the third cavity and the second cavity pass through and The partitions connected by the connecting rods are separated;
蚀刻掉所述隔板的边缘以形成连通所述第二凹腔与所述第三凹腔的缝隙,制得支撑座和隔膜,所述支撑座围合形成用于容纳所述隔膜的第二腔体。The edge of the partition is etched away to form a gap connecting the second cavity and the third cavity to form a support seat and a diaphragm, and the support seat encloses a second for accommodating the diaphragm. Cavity.
发明的有益效果The beneficial effects of the invention
本发明实施方式相对于现有技术而言,通过在基座上设置第一腔体,支撑座围合形成第二腔体,振动组件设于第一腔体,隔膜设置于第二腔体,且二者通过连接杆连接,振动组件在振动时会通过连接杆驱动隔膜做活塞运动,隔膜做活塞运动时会推压空气从而产生声音,振动组件由于需要固定至基座,因此在振动时会受到基座的阻碍,导致振动组件的整体振幅较小,而隔膜由于是通过连接杆悬设在第二腔体中的,且与支撑座的内壁间隔设置,因此其运动过程中不会受到支撑座的阻碍,隔膜可产生更大幅度的运动,也即,隔膜具有更大幅度的振幅,使其在单位时间内以排开更多体积的空气,因此,通过隔膜活塞运动而产生声音,相比于直接通过振动组件振动发声,可以提高MEMS扬声器的声音输出;而且由于隔膜和振动组件不是安装在同一个腔体内,因此隔膜的尺寸不会受到第一腔体尺寸的影响,而且第二腔体内径大于第一腔体的内径,因此可 以设置尺寸大于第一腔体尺寸的隔膜,使隔膜在单位时间内可以排开更多体积的空气,从而进一步提升MEMS扬声器的声音输出。Compared with the prior art, the embodiment of the present invention is provided with a first cavity on the base, the supporting seat encloses the second cavity, the vibration component is arranged in the first cavity, and the diaphragm is arranged in the second cavity, And the two are connected by a connecting rod. When vibrating, the vibrating component will drive the diaphragm to move the piston through the connecting rod. When the diaphragm moves the piston, it will push the air to produce sound. The vibration component needs to be fixed to the base, so it will Obstructed by the base, the overall amplitude of the vibrating component is small. Since the diaphragm is suspended in the second cavity through the connecting rod and is spaced from the inner wall of the support base, it will not be supported during the movement. The obstruction of the seat, the diaphragm can produce a greater amplitude of movement, that is, the diaphragm has a greater amplitude, so that it can expel more volume of air per unit time. Therefore, the movement of the diaphragm piston produces sound. Compared with direct vibration through the vibrating component, the sound output of the MEMS speaker can be improved; and because the diaphragm and the vibrating component are not installed in the same cavity, the size of the diaphragm will not be affected by the size of the first cavity, and the second cavity The inner diameter of the body is larger than the inner diameter of the first cavity, so a diaphragm with a size larger than the size of the first cavity can be provided, so that the diaphragm can discharge more volume of air per unit time, thereby further improving the sound output of the MEMS speaker.
对附图的简要说明Brief description of the drawings
图1为本发明实施例一提供的MEMS扬声器的结构示意图;FIG. 1 is a schematic structural diagram of a MEMS speaker provided by Embodiment 1 of the present invention;
图2为图1的沿A~A线的剖视示意图;Fig. 2 is a schematic cross-sectional view taken along line A to A of Fig. 1;
图3为图1中所示MEMS扬声器另一角度的结构示意图;FIG. 3 is a schematic diagram of the structure of the MEMS speaker shown in FIG. 1 from another angle;
图4为图3中B处的局部放大示意图;Fig. 4 is a partial enlarged schematic diagram of B in Fig. 3;
图5为本发明实施例一提供的MEMS扬声器制造过程中的结构变化示意图;5 is a schematic diagram of structural changes during the manufacturing process of the MEMS speaker provided by the first embodiment of the present invention;
图6为本发明实施例二提供的MEMS扬声器的结构示意图;6 is a schematic diagram of the structure of a MEMS speaker provided by the second embodiment of the present invention;
图7为本发明实施例三提供的MEMS扬声器的结构示意图。FIG. 7 is a schematic structural diagram of a MEMS speaker provided by Embodiment 3 of the present invention.
附图标记:100、MEMS扬声器;10、基底;20、振动组件;30、隔膜;40、连接杆;11、基座;12、支撑座;111、第一腔体;121、第二腔体;122、内壁;21、振动构件;22、驱动器;221、第一电极层;222、压电层;223、第二电极层;211、振膜;212、连接梁;213、镂空区;50、第一硅晶片;51、第一表面;52、第二表面;53、第一凹腔;54、第一晶片主体;55、第一凸柱;60、缓冲层;70、SOI晶片;71、第一硅层;72、第二硅层;73、氧化硅层;80、第二硅晶片;81、第二凹腔;82、第二晶片主体;83、第二凸柱;84、第三凹腔;85、隔板;86、缝隙;200、MEMS扬声器;11′、基座;111′、第一腔体;300、MEMS扬声器;21″、振动构件;11″、基座;111″、第一腔体。Reference signs: 100, MEMS speaker; 10, base; 20, vibrating component; 30, diaphragm; 40, connecting rod; 11, base; 12, support seat; 111, first cavity; 121, second cavity 122. Inner wall; 21. Vibration member; 22. Driver; 221. First electrode layer; 222. Piezoelectric layer; 223. Second electrode layer; 211. Diaphragm; 212. Connecting beam; 213. Hollowed area; 50 51, the first surface; 52, the second surface; 53, the first cavity; 54, the first wafer body; 55, the first convex pillar; 60, buffer layer; 70, SOI wafer; 71 72, the second silicon layer; 73, the silicon oxide layer; 80, the second silicon wafer; 81, the second cavity; 82, the second wafer body; 83, the second convex pillar; 84, the first Three-cavity; 85, partition; 86, gap; 200, MEMS speaker; 11′, base; 111′, first cavity; 300, MEMS speaker; 21″, vibrating member; 11″, base; 111 ", the first cavity.
发明实施例Invention embodiment
下面结合附图和实施方式对本发明作进一步说明。The present invention will be further described below in conjunction with the drawings and embodiments.
需要说明的是,本发明实施例中所有方向性指示(诸如上、下、左、右、前、后、内、外、顶部、底部……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indicators (such as up, down, left, right, front, back, inside, outside, top, bottom...) in the embodiments of the present invention are only used to explain that they are in a specific posture (as attached As shown in the figure below), the relative positional relationship between the components, etc., if the specific posture changes, the directional indication will also change accordingly.
还需要说明的是,当元件被称为“固定于”或“设置于”另一个元件上时,该元件 可以直接在另一个元件上或者可能同时存在居中元件。当一个元件被称为“连接”另一个元件,它可以是直接连接另一个元件或者可能同时存在居中元件。It should also be noted that when an element is referred to as being "fixed on" or "disposed on" another element, the element may be directly on the other element or there may be a centering element at the same time. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or an intermediate element may be present at the same time.
实施例一:Example one:
请参阅图1至图4,依照本发明实施例提供的一种MEMS扬声器100,包括基底10、振动组件20、隔膜30以及连接杆40,基底10包括基座11和支撑座12,支撑座12从基座11的一侧朝远离基座11的方向延伸,基座11沿其厚度方向贯穿设有第一腔体111,该厚度方向也即支撑座12的延伸方向,支撑座12呈环形并围合形成与第一腔体111连通的第二腔体121,第一腔体111沿垂直于基座11厚度方向的内径小于第二腔体121,也即,第一腔体111的轮廓小于第二腔体121,振动组件固定于基座11并至少覆盖部分第一腔体111,连接杆40的一端与振动组件20连接、另一端经第一腔体111延伸至第二腔体121中并与隔膜30固定连接,隔膜30悬设于第二腔体121中,并与支撑座12的内壁122(也即第二腔体121的腔壁)间隔设置。1 to 4, a MEMS speaker 100 provided in accordance with an embodiment of the present invention includes a base 10, a vibration component 20, a diaphragm 30, and a connecting rod 40. The base 10 includes a base 11 and a support base 12, and the support base 12 Extending from one side of the base 11 in a direction away from the base 11, the base 11 is provided with a first cavity 111 along its thickness direction, which is also the direction in which the support base 12 extends, and the support base 12 has a circular shape. The second cavity 121 connected with the first cavity 111 is enclosed and formed. The inner diameter of the first cavity 111 in the direction perpendicular to the thickness of the base 11 is smaller than that of the second cavity 121, that is, the contour of the first cavity 111 is smaller than The second cavity 121, the vibration component is fixed to the base 11 and covers at least part of the first cavity 111, one end of the connecting rod 40 is connected to the vibration component 20, and the other end extends into the second cavity 121 through the first cavity 111 The diaphragm 30 is fixedly connected to the diaphragm 30. The diaphragm 30 is suspended in the second cavity 121 and is spaced apart from the inner wall 122 of the support base 12 (that is, the cavity wall of the second cavity 121).
通过在基座11上设置第一腔体111,支撑座12上设置第二腔体121,隔膜30通过连接杆40与振动组件20连接,从而将隔膜30悬设在第二腔体121中,振动组件20由于需要固定至基座11,因此振动组件20振动时会受到基座11的阻碍,只有覆盖在第一腔体111的部分能振动,且振动幅度从第一腔体111的中心到边缘逐渐减小,导致振动组件20的整体振幅较小,但振动组件20在振动时,会通过连接杆40带动隔膜30一起运动,通过隔膜30推压空气而产生声音,由于隔膜30悬设在第二腔体121中,且其边缘与支撑座12的内壁122之间存在间隙,因此隔膜30会沿基座11的厚度方向进行活塞运动,其运动不会受到支撑座12的影响,因此支撑座12的整体振幅较大,且各个部分的位移量都相同,在单位时间内可以排开更多体积的空气,从而提高MEMS扬声器100的声音输出。By providing a first cavity 111 on the base 11 and a second cavity 121 on the support base 12, the diaphragm 30 is connected to the vibrating assembly 20 through the connecting rod 40, so that the diaphragm 30 is suspended in the second cavity 121, Since the vibration assembly 20 needs to be fixed to the base 11, the vibration assembly 20 will be hindered by the base 11 when vibrating. Only the part covering the first cavity 111 can vibrate, and the vibration amplitude is from the center of the first cavity 111 to The edge is gradually reduced, resulting in a smaller overall amplitude of the vibrating assembly 20, but when the vibrating assembly 20 vibrates, the diaphragm 30 is driven to move together through the connecting rod 40, and the air is pushed by the diaphragm 30 to generate sound. Because the diaphragm 30 is suspended on In the second cavity 121, there is a gap between its edge and the inner wall 122 of the support base 12, so the diaphragm 30 will move in the thickness direction of the base 11, and its movement will not be affected by the support base 12, so it supports The overall amplitude of the base 12 is relatively large, and the displacement of each part is the same, and more volume of air can be discharged per unit time, thereby improving the sound output of the MEMS speaker 100.
本实施例中,第一腔体111的轮廓小于第二腔体121的轮廓,而且振动组件20和隔膜30分别安装于第一腔体111和第二腔体121,因此,隔膜30的尺寸不会受到第一腔体111的限制,只会受到第二腔体121的限制,从而可以将隔膜30的尺寸设置成大于第一腔体111,相比于将振动组件20和隔膜30安装在同一腔体中的方案,在振动组件20尺寸相同的情况下,本实施例的MEMS扬声器100可以设置更 大尺寸的隔膜30,从而提高了MEMS扬声器100的声音输出。In this embodiment, the contour of the first cavity 111 is smaller than the contour of the second cavity 121, and the vibration assembly 20 and the diaphragm 30 are installed in the first cavity 111 and the second cavity 121 respectively. Therefore, the size of the diaphragm 30 is different. It is restricted by the first cavity 111 and only restricted by the second cavity 121, so that the size of the diaphragm 30 can be set larger than that of the first cavity 111, compared to installing the vibrating assembly 20 and the diaphragm 30 on the same In the solution in the cavity, when the size of the vibrating component 20 is the same, the MEMS speaker 100 of this embodiment can be provided with a larger-sized diaphragm 30, thereby improving the sound output of the MEMS speaker 100.
优选地,支撑座12和基座11通过键合的方式固定在一起,且基座11、支撑座12、隔膜30以及连接杆40都由硅晶片制成。Preferably, the support base 12 and the base 11 are fixed together by bonding, and the base 11, the support base 12, the diaphragm 30 and the connecting rod 40 are all made of silicon wafers.
作为本实施例的一种改进方式,基座11间隔开设有至少两个第一腔体111,各第一腔体111都与第二腔体121连通,第一腔体111、振动组件20及连接杆40的数量相同且一一对应,每个振动组件20都通过相应的连接杆40与同一隔膜30连接。As an improvement of this embodiment, the base 11 is provided with at least two first cavities 111 spaced apart, each of the first cavities 111 communicates with the second cavity 121, the first cavity 111, the vibration component 20, and The number of connecting rods 40 is the same and corresponds to each other, and each vibrating component 20 is connected to the same diaphragm 30 through a corresponding connecting rod 40.
通过设置至少两个振动组件20,每个振动组件20通过一个相应的连接杆40与该隔膜30连接,所有振动组件20共同驱动隔膜30做活塞运动,增强了隔膜30运动的稳定性,而且当连接杆40发生断裂等意外时,只要MEMS扬声器100还有一个连接隔膜30和振动组件20的连接杆40,MEMS扬声器100即可通过振动组件20驱动隔膜30运动而发声,提升了MEMS扬声器100的可靠性。By providing at least two vibration components 20, each vibration component 20 is connected to the diaphragm 30 through a corresponding connecting rod 40, and all the vibration components 20 jointly drive the diaphragm 30 to make a piston movement, which enhances the stability of the movement of the diaphragm 30, and when When the connecting rod 40 is broken or other accidents, as long as the MEMS speaker 100 has a connecting rod 40 connecting the diaphragm 30 and the vibration component 20, the MEMS speaker 100 can drive the diaphragm 30 to move through the vibration component 20 to produce sound, which improves the performance of the MEMS speaker 100. reliability.
优选地,连接杆40与振动组件20和隔膜30连接的两个端部尺寸相同。可以理解的是,连接杆40的两个端部的尺寸也可以不同,例如,可以使连接杆40与振动组件20连接的端部(也即顶端)的尺寸小于连接杆40与隔膜30连接的端部(也即底端)的尺寸,将连接杆40设置呈顶端小、底端大的特殊形状,既能保证连接杆40与隔膜30的连接强度,又能避免连接杆40过大而影响振动组件20振动的问题。Preferably, the size of the two ends of the connecting rod 40 connected to the vibration assembly 20 and the diaphragm 30 are the same. It is understandable that the size of the two ends of the connecting rod 40 may also be different. For example, the size of the end (that is, the top) of the connecting rod 40 connected to the vibration assembly 20 may be smaller than that of the connecting rod 40 connected to the diaphragm 30. The size of the end (that is, the bottom end), the connecting rod 40 is set in a special shape with a small top end and a large bottom end, which can not only ensure the connection strength of the connecting rod 40 and the diaphragm 30, but also avoid the influence of the connecting rod 40 being too large. The problem of vibration of the vibration assembly 20.
作为本实施例的一种改进方式,振动组件20包括连接于基座11远离支撑座12一侧的振动构件21和设于振动构件21的驱动器22,振动构件21至少覆盖部分第一腔体111。As an improvement of this embodiment, the vibration assembly 20 includes a vibration member 21 connected to the side of the base 11 away from the support base 12 and a driver 22 provided on the vibration member 21. The vibration member 21 covers at least part of the first cavity 111 .
优选地,每个振动组件20都包括两个驱动器22,两个驱动器22固定于振动构件21远离支撑座12的一侧且对称设置于连接杆40的相对两侧。Preferably, each vibrating assembly 20 includes two drivers 22, and the two drivers 22 are fixed to the side of the vibrating member 21 away from the support base 12 and are symmetrically arranged on opposite sides of the connecting rod 40.
通过在一个振动构件21上设置两个驱动器22,克增加振动构件21的振幅,也即,可增强隔膜30振幅,从而提升MEMS扬声器100的声音输出。By providing two drivers 22 on one vibrating member 21, the amplitude of the vibrating member 21 can be increased, that is, the amplitude of the diaphragm 30 can be enhanced, thereby improving the sound output of the MEMS speaker 100.
可以理解的是,一个振动构件21上驱动器22的数量并不局限于上述两个,例如一个或者多个也是可以的。It can be understood that the number of drivers 22 on one vibrating member 21 is not limited to the above two, for example, one or more drivers are also possible.
作为本实施例的一种改进方式,驱动器22包括与振动构件21连接的第一电极层 221、设于第一电极层221远离振动构件21一侧的压电层222、以及设于压电层222远离第一电极层221一侧的第二电极层223。As an improvement of this embodiment, the driver 22 includes a first electrode layer 221 connected to the vibrating member 21, a piezoelectric layer 222 disposed on the side of the first electrode layer 221 away from the vibrating member 21, and a piezoelectric layer 222 disposed on the piezoelectric layer. 222 is away from the second electrode layer 223 on the side of the first electrode layer 221.
优选地,第一电极层221和第二电极层223由导电金属制成,压电层222由压电材料制成。压电材料可以是氮化铝、或者氧化锌、或者锆钛酸铅。Preferably, the first electrode layer 221 and the second electrode layer 223 are made of conductive metal, and the piezoelectric layer 222 is made of piezoelectric material. The piezoelectric material may be aluminum nitride, or zinc oxide, or lead zirconate titanate.
作为本实施例的一种改进方式,振动构件21包括振膜211和连接梁212,振膜211的一侧与基座11连接、另一侧朝向连接杆40延伸并与连接杆40间隔设置,连接梁212连接在振膜211与连接杆40之间。As an improvement of this embodiment, the vibrating member 21 includes a diaphragm 211 and a connecting beam 212. One side of the diaphragm 211 is connected to the base 11, and the other side extends toward the connecting rod 40 and is spaced apart from the connecting rod 40. The connecting beam 212 is connected between the diaphragm 211 and the connecting rod 40.
振膜211产生振动后,振动先传递至连接梁212,使连接杆40运动,从而带动隔膜30做活塞运动,由于振膜211与连接杆40之间存在间距且通过连接梁212连接,因此,降低了振动构件21与连接杆40的连接部位的刚度,方便振动构件21振动。After the diaphragm 211 vibrates, the vibration is first transmitted to the connecting beam 212, causing the connecting rod 40 to move, thereby driving the diaphragm 30 to make a piston movement. Because there is a distance between the diaphragm 211 and the connecting rod 40 and is connected by the connecting beam 212, The rigidity of the connecting part of the vibrating member 21 and the connecting rod 40 is reduced, and the vibrating member 21 is convenient to vibrate.
优选地,为了进一步降低振动构件21与连接杆40的连接部位的刚度,连接梁212由柔性的薄膜材料制成。Preferably, in order to further reduce the rigidity of the connection part between the vibrating member 21 and the connecting rod 40, the connecting beam 212 is made of a flexible film material.
可以理解的是,振动构件21并不局限于上述振膜211加连接梁212的形式,例如,悬臂梁的形式也是可以的。It can be understood that the vibrating member 21 is not limited to the form of the diaphragm 211 plus the connecting beam 212, for example, the form of a cantilever beam is also possible.
作为本实施例的一种改进方式,振膜211至少设有两个,且振膜211对称设置于连接杆40的外周,且每个振膜211远离基座11的一侧都设有一个驱动器22。As an improvement of this embodiment, at least two diaphragms 211 are provided, and the diaphragms 211 are symmetrically arranged on the outer circumference of the connecting rod 40, and each diaphragm 211 is provided with a driver on the side away from the base 11 twenty two.
优选地,本实施例中,每个振动构件21都包括两个振膜211和四个连接梁212,两个振膜211对称设置在连接杆40的两侧,从而增强了隔膜30运动的稳定性,每个振膜211与连接杆40之间都连接有两个连接梁212,连接梁212呈L形,且连接梁212的两端分别与振膜211和连接杆40连接,振膜211、连接于该振膜211的两个连接梁212以及连接杆40围合形成一个镂空区213,进一步降低了振动构件21与连接杆40的连接部位的刚度。Preferably, in this embodiment, each vibrating member 21 includes two diaphragms 211 and four connecting beams 212. The two diaphragms 211 are symmetrically arranged on both sides of the connecting rod 40, thereby enhancing the stability of the movement of the diaphragm 30. Two connecting beams 212 are connected between each diaphragm 211 and the connecting rod 40. The connecting beam 212 is L-shaped, and both ends of the connecting beam 212 are connected to the diaphragm 211 and the connecting rod 40, respectively. The diaphragm 211 The two connecting beams 212 connected to the diaphragm 211 and the connecting rod 40 are enclosed to form a hollow area 213, which further reduces the rigidity of the connecting part of the vibrating member 21 and the connecting rod 40.
可以理解的是,连接梁212的形状并不局限于上述的L形,例如蛇形都是可以的。It can be understood that the shape of the connecting beam 212 is not limited to the above-mentioned L shape, for example, a serpentine shape is possible.
作为本实施例的一种改进方式,振膜211悬置于第一腔体111且仅远离连接杆40的一侧与基座11固定。As an improvement of this embodiment, the diaphragm 211 is suspended in the first cavity 111 and is fixed to the base 11 only on the side far away from the connecting rod 40.
本实施例中,振膜211呈方形,其相对的两侧分别与基座11和连接梁212连接, 另外相对两侧则与第一腔体111的腔壁间隔设置,从而有利于振膜211的振动。In this embodiment, the diaphragm 211 has a square shape, and its opposite sides are respectively connected to the base 11 and the connecting beam 212, and the opposite sides are spaced apart from the cavity wall of the first cavity 111, thereby facilitating the diaphragm 211 Vibration.
优选地,MEMS扬声器100为方形,且第一腔体111设有四个,四个第一腔体111呈两行两列排布,也即,四个第一腔体111两两对称排布,每个第一腔体111都设有一个通过连接杆40与隔膜30连接的振动组件20,保证了隔膜30运动的稳定性。Preferably, the MEMS speaker 100 is square, and there are four first cavities 111, and the four first cavities 111 are arranged in two rows and two columns, that is, the four first cavities 111 are arranged symmetrically in pairs. Each first cavity 111 is provided with a vibration assembly 20 connected to the diaphragm 30 through a connecting rod 40, which ensures the stability of the movement of the diaphragm 30.
请参阅图5,本发明实施例还提供一种MEMS扬声器100制造方法S100,包括:Referring to FIG. 5, an embodiment of the present invention also provides a manufacturing method S100 of a MEMS speaker 100, including:
步骤S10,提供具有第一表面51和第二表面52的第一硅晶片50,在第一硅晶片50上蚀刻出若干从第一表面51朝向第二表面52延伸的第一凹腔53,蚀刻后的第一硅晶片50包括设有第一凹腔53的第一晶片主体54和设于第一凹腔53中的第一凸柱55;In step S10, a first silicon wafer 50 having a first surface 51 and a second surface 52 is provided, a number of first cavities 53 extending from the first surface 51 to the second surface 52 are etched on the first silicon wafer 50, and the etching The subsequent first silicon wafer 50 includes a first wafer main body 54 provided with a first cavity 53 and a first protrusion 55 provided in the first cavity 53;
步骤S20,在蚀刻后的第一硅晶片50远离第二表面52的一侧覆盖缓冲层60,该缓冲层60通过氧化硅制得;Step S20, covering a buffer layer 60 on the side of the etched first silicon wafer 50 away from the second surface 52, and the buffer layer 60 is made of silicon oxide;
步骤S30,提供SOI晶片70,SOI晶片70包括第一硅层71、第二硅层72以及夹设于第一硅层71与第二硅层72之间的氧化硅层73,将第一硅层71通过键合的方式固定在缓冲层60远离第一硅晶片50的一侧,除去第一硅层71和氧化硅层73,并将第一硅层71减薄至一定厚度;In step S30, an SOI wafer 70 is provided. The SOI wafer 70 includes a first silicon layer 71, a second silicon layer 72, and a silicon oxide layer 73 sandwiched between the first silicon layer 71 and the second silicon layer 72. The layer 71 is fixed on the side of the buffer layer 60 away from the first silicon wafer 50 by bonding, the first silicon layer 71 and the silicon oxide layer 73 are removed, and the first silicon layer 71 is thinned to a certain thickness;
步骤S40,对减薄后的第一硅层71进行加工以形成振动构件21,在振动构件21上设置驱动器22以形成振动组件20;Step S40, processing the thinned first silicon layer 71 to form the vibrating member 21, and setting the driver 22 on the vibrating member 21 to form the vibrating component 20;
步骤S50,对应第一凹腔53的位置对第二表面52进行蚀刻,以使第一凹腔53贯穿第一晶片主体54,制得具有第一腔体111的基座11;Step S50, etching the second surface 52 corresponding to the position of the first cavity 53 so that the first cavity 53 penetrates through the first wafer main body 54 to form the base 11 with the first cavity 111;
步骤S60,提供第二硅晶片80,在第二硅晶片80上蚀刻出第二凹腔81,蚀刻后的第二晶片包括设有第二凹腔81的第二晶片主体82和设于第二凹腔81中的第二凸柱83;In step S60, a second silicon wafer 80 is provided, and a second cavity 81 is etched on the second silicon wafer 80. The etched second wafer includes a second wafer body 82 provided with a second cavity 81 and a second wafer body 82 provided with a second cavity 81. The second convex post 83 in the cavity 81;
步骤S70,将蚀刻后的第二硅晶片80通过键合方式固定在第一硅晶片50远离缓冲层60的一侧,第二晶片主体82与第一晶片主体54连接以使第一腔体111与第二凹腔81连通,第二凸柱83与第一凸柱55连接以形成连接杆40;In step S70, the etched second silicon wafer 80 is fixed to the side of the first silicon wafer 50 away from the buffer layer 60 by bonding, and the second wafer body 82 is connected to the first wafer body 54 to make the first cavity 111 Communicate with the second cavity 81, and the second convex column 83 is connected with the first convex column 55 to form a connecting rod 40;
步骤S80,对应第二凹腔81的位置对第二晶片主体82远离第一晶片主体54的一侧进行蚀刻以形成第三凹腔84,第三凹腔84和第二凹腔81通过与连接杆40连接 的隔板85隔开;Step S80, the side of the second wafer body 82 away from the first wafer body 54 is etched corresponding to the position of the second cavity 81 to form a third cavity 84, and the third cavity 84 and the second cavity 81 are connected by and The partition 85 connected by the rod 40 is separated;
步骤S90,蚀刻掉隔板85的边缘以形成连通第二凹腔81与第三凹腔84的缝隙86,制得支撑座12和隔膜30,支撑座12围合形成用于容纳隔膜30的第二腔体121。In step S90, the edge of the partition 85 is etched to form a gap 86 connecting the second cavity 81 and the third cavity 84, so that the support base 12 and the diaphragm 30 are formed. The support base 12 is enclosed to form a first portion for accommodating the diaphragm 30. Two cavities 121.
本实施例中,第一硅晶片50和第二硅晶片80都为方形,且第一凹腔53的数量为4个,且四个第一凹腔53呈两两对称分布,第二凹腔81的数量为1个,且第二凹腔81的尺寸大于第一凹腔53的尺寸,基座11、第一凸柱55、振动构件21、支撑座12、第二凸柱83以及隔膜30都通过蚀刻形成,基座11与支撑座12通过键合的方式固定在一起形成基底10,第一凸柱55和第二凸柱83通过键合的方式固定在一起形成连接杆40,振动构件21也通过键合的方式固定至缓冲层60,也即,基座11、支撑座12、振动构件21、第一凸柱55以及第二凸柱83成型为一体,从而保证了以此种制造方法获得的MEMS扬声器100的整体强度。In this embodiment, the first silicon wafer 50 and the second silicon wafer 80 are both square, and the number of the first cavities 53 is four, and the four first cavities 53 are symmetrically distributed in pairs, and the second cavities The number of 81 is one, and the size of the second cavity 81 is larger than the size of the first cavity 53, the base 11, the first protrusion 55, the vibrating member 21, the support base 12, the second protrusion 83 and the diaphragm 30 Both are formed by etching, the base 11 and the support base 12 are fixed together by bonding to form the base 10, the first protrusion 55 and the second protrusion 83 are fixed together by bonding to form the connecting rod 40, and the vibrating member 21 is also fixed to the buffer layer 60 by bonding, that is, the base 11, the support base 12, the vibrating member 21, the first protrusion 55, and the second protrusion 83 are integrally formed to ensure that the manufacturing The overall strength of the MEMS speaker 100 obtained by the method.
实施例二:Embodiment two:
请参阅图6,本实施例提供的MEMS扬声器200与实施例一提供的MEMS扬声器100相比:本实施例的基座11′间隔设有三个第一腔体111′,且三个第一腔体111′沿MEMS扬声器200的长度方向等间距分布。可以理解的是,第一腔体111′的数量并不局限于三个,例如一个、两个或者其它数量的多个也是可以的。Referring to FIG. 6, the MEMS speaker 200 provided in this embodiment is compared with the MEMS speaker 100 provided in the first embodiment: the base 11' of this embodiment is provided with three first cavities 111' at intervals, and three first cavities The bodies 111 ′ are distributed at equal intervals along the length direction of the MEMS speaker 200. It can be understood that the number of the first cavities 111 ′ is not limited to three, for example, one, two, or multiple other numbers are also possible.
实施例三:Embodiment three:
请参阅图7,本实施例提供的MEMS扬声器300与实施例一提供的MEMS扬声器100相比:本实施例的MEMS扬声器300为圆柱形,且振动构件21″为悬臂梁形式,基座11″上开设有三个第一腔体111″,三个第一腔体111″沿基座11″的周向等间距分布,且任意相邻两悬臂梁之间的夹角都为120°。可以理解的是,第一腔体111″的数量并不局限于三个,例如一个、两个或者其它数量的多个也是可以的。Referring to FIG. 7, the MEMS speaker 300 provided in this embodiment is compared with the MEMS speaker 100 provided in the first embodiment: the MEMS speaker 300 in this embodiment is cylindrical, and the vibrating member 21" is in the form of a cantilever beam, and the base 11" Three first cavities 111" are opened on the top, and the three first cavities 111" are equally spaced along the circumference of the base 11", and the included angle between any two adjacent cantilever beams is 120°. It is understandable. However, the number of the first cavities 111" is not limited to three, for example, one, two, or other numbers are also possible.
以上所述的仅是本发明的实施方式,在此应当指出,对于本领域的普通技术人员来说,在不脱离本发明创造构思的前提下,还可以做出改进,但这些均属于本发明的保护范围。The above are only the embodiments of the present invention. It should be pointed out here that for those of ordinary skill in the art, improvements can be made without departing from the inventive concept of the present invention, but these all belong to the present invention. The scope of protection.
Claims (11)
- 一种MEMS扬声器,其特征在于,包括基底、振动组件、隔膜以及连接杆,所述基底包括基座和自所述基座一侧延伸的支撑座,所述基座沿其厚度方向贯穿设有第一腔体,所述支撑座呈环形并围合形成与所述第一腔体连通的第二腔体,所述第一腔体沿垂直于所述厚度方向的内径小于所述第二腔体;所述振动组件固定于所述基底且至少覆盖部分所述第一腔体,所述连接杆的一端与所述振动组件连接、另一端经所述第一腔体延伸至所述第二腔体并与所述隔膜连接,所述隔膜悬设于所述第二腔体中并与所述支撑座的内壁间隔设置。A MEMS speaker, characterized in that it comprises a base, a vibrating component, a diaphragm, and a connecting rod. The base includes a base and a support base extending from one side of the base. The first cavity, the support seat is annular and encloses to form a second cavity communicating with the first cavity, and the inner diameter of the first cavity along the thickness direction perpendicular to the thickness direction is smaller than that of the second cavity The vibrating component is fixed to the base and covers at least part of the first cavity, one end of the connecting rod is connected to the vibrating component, and the other end extends through the first cavity to the second The cavity is connected with the diaphragm, and the diaphragm is suspended in the second cavity and is spaced apart from the inner wall of the support seat.
- 根据权利要求1所述的MEMS扬声器,其特征在于,所述基座间隔开设有至少两个所述第一腔体,各所述第一腔体均与所述第二腔体连通,所述第一腔体与所述振动组件及所述连接杆一一对应,且所述振动组件均通过对应的所述连接杆与同一所述隔膜连接。The MEMS speaker according to claim 1, wherein the base is provided with at least two first cavities spaced apart, and each of the first cavities is in communication with the second cavity, and the The first cavity has a one-to-one correspondence with the vibration component and the connecting rod, and the vibration components are all connected to the same diaphragm through the corresponding connecting rod.
- 根据权利要求1所述的MEMS扬声器,其特征在于,所述振动组件包括设于所述基座远离所述支撑座一侧的振动构件和设于所述振动构件的驱动器,所述振动构件至少覆盖部分所述第一腔体。The MEMS speaker according to claim 1, wherein the vibrating assembly comprises a vibrating member provided on the side of the base away from the support base and a driver provided on the vibrating member, and the vibrating member is at least Covering part of the first cavity.
- 根据权利要求3所述的MEMS扬声器,其特征在于,每一所述振动组件都包括两个所述驱动器,两个所述驱动器固定于所述振动构件远离所述支撑座的一侧且对称设置于所述连接杆的相对两侧。The MEMS speaker according to claim 3, wherein each of the vibrating components includes two drivers, and the two drivers are fixed on a side of the vibrating member away from the support base and arranged symmetrically On opposite sides of the connecting rod.
- 根据权利要求3所述的MEMS扬声器,其特征在于,所述驱动器包括与所述振动构件连接的第一电极层、设于所述第一电极层远离所述振动构件一侧的压电层、以及设于所述压电层远离所述第一电极层一侧的第二电极层。The MEMS speaker according to claim 3, wherein the driver comprises a first electrode layer connected to the vibrating member, a piezoelectric layer provided on a side of the first electrode layer away from the vibrating member, And a second electrode layer disposed on the side of the piezoelectric layer away from the first electrode layer.
- 根据权利要求3所述的MEMS扬声器,其特征在于,所述振动构件包括振膜和连接梁,所述振膜的一侧与所述基座连接、另一侧朝向所述连接杆延伸并与所述连接杆间隔设置,所述连接梁连接在所述振膜与所述连接杆之间。The MEMS speaker according to claim 3, wherein the vibrating member comprises a diaphragm and a connecting beam, one side of the diaphragm is connected to the base, and the other side extends toward the connecting rod and connects with The connecting rods are arranged at intervals, and the connecting beams are connected between the diaphragm and the connecting rods.
- 根据权利要求6所述的MEMS扬声器,其特征在于,所述振膜设有至少两个且对称设置于所述连接杆的外周,且每个所述振膜远离所述基座的一侧都设有一个所述驱动器。The MEMS speaker according to claim 6, wherein the diaphragm is provided with at least two and is symmetrically arranged on the outer circumference of the connecting rod, and each of the diaphragms has a side away from the base. There is one said driver.
- 根据权利要求6所述的MEMS扬声器,其特征在于,所述连接梁为L形或者蛇形。The MEMS speaker according to claim 6, wherein the connecting beam is L-shaped or serpentine-shaped.
- 根据权利要求6所述的MEMS扬声器,其特征在于,所述振膜悬置于所述第一腔体且仅远离所述连接杆的一侧与所述基座固定。7. The MEMS speaker according to claim 6, wherein the diaphragm is suspended in the first cavity and is fixed with the base only on a side away from the connecting rod.
- 根据权利要求2所述的MEMS扬声器,其特征在于,所述MEMS扬声器为方形或圆形,所述连接杆等间距分布。The MEMS speaker according to claim 2, wherein the MEMS speaker is square or circular, and the connecting rods are distributed at equal intervals.
- 一种MEMS扬声器的制造方法,其特征在于,包括:A method for manufacturing a MEMS speaker, which is characterized in that it comprises:提供具有第一表面和第二表面的第一硅晶片,在所述第一硅晶片上蚀刻出若干从所述第一表面朝向所述第二表面延伸的第一凹腔,蚀刻后的所述第一硅晶片包括设有所述第一凹腔的第一晶片主体和设于所述第一凹腔中的第一凸柱;A first silicon wafer having a first surface and a second surface is provided, a number of first cavities extending from the first surface to the second surface are etched on the first silicon wafer, and the etched The first silicon wafer includes a first wafer body provided with the first cavity and a first protrusion provided in the first cavity;在蚀刻后的所述第一硅晶片远离所述第二表面的一侧覆盖缓冲层;Cover a buffer layer on the side of the etched first silicon wafer away from the second surface;提供SOI晶片,所述SOI晶片包括第一硅层、第二硅层以及夹设于所述第一硅层与所述第二硅层之间的氧化硅层,将所述第一硅层固定在所述缓冲层远离所述第一硅晶片的一侧,除去所述第二硅层和所述氧化硅层,并将所述第一硅层减薄至一定厚度;An SOI wafer is provided. The SOI wafer includes a first silicon layer, a second silicon layer, and a silicon oxide layer sandwiched between the first silicon layer and the second silicon layer to fix the first silicon layer On the side of the buffer layer away from the first silicon wafer, removing the second silicon layer and the silicon oxide layer, and thinning the first silicon layer to a certain thickness;对减薄后的所述第一硅层进行加工以形成振动构件,在所述振动构件上设置驱动器以形成振动组件;Processing the thinned first silicon layer to form a vibrating member, and disposing a driver on the vibrating member to form a vibrating component;对应所述第一凹腔的位置对所述第二表面进行蚀刻,以使所述第一凹腔贯穿所述第一晶片主体,制得具有第一腔体的基座;Etching the second surface corresponding to the position of the first cavity, so that the first cavity penetrates the first wafer main body, and a susceptor with a first cavity is manufactured;提供第二硅晶片,在所述第二硅晶片上蚀刻出第二凹腔,蚀刻后的所述第二硅晶片包括设有所述第二凹腔的第二晶片主体和设于所述第二凹腔中的第二凸柱;A second silicon wafer is provided, and a second cavity is etched on the second silicon wafer. The second silicon wafer after etching includes a second wafer body provided with the second cavity and a The second convex post in the two concave cavities;将蚀刻后的所述第二硅晶片固定在所述第一硅晶片远离所述缓冲 层的一侧,所述第二晶片主体与所述第一晶片主体连接以使所述第一腔体与所述第二凹腔连通,所述第二凸柱与所述第一凸柱连接以形成连接杆;The etched second silicon wafer is fixed on the side of the first silicon wafer away from the buffer layer, and the second wafer body is connected to the first wafer body so that the first cavity and The second cavity is in communication, and the second convex column is connected with the first convex column to form a connecting rod;对应所述第二凹腔的位置对所述第二晶片主体远离所述第一晶片主体的一侧进行蚀刻以形成第三凹腔,所述第三凹腔与所述第二凹腔通过与所述连接杆连接的隔板隔开;The side of the second wafer body away from the first wafer body is etched corresponding to the position of the second cavity to form a third cavity, and the third cavity and the second cavity pass through and The partitions connected by the connecting rods are separated;蚀刻掉所述隔板的边缘以形成连通所述第二凹腔与所述第三凹腔的缝隙,制得支撑座和隔膜,所述支撑座围合形成用于容纳所述隔膜的第二腔体。The edge of the partition is etched away to form a gap connecting the second cavity and the third cavity to form a support seat and a diaphragm, and the support seat encloses a second for accommodating the diaphragm. Cavity.
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