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WO2021128934A1 - X-ray mapping-based automatic anchor chain detection system - Google Patents

X-ray mapping-based automatic anchor chain detection system Download PDF

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Publication number
WO2021128934A1
WO2021128934A1 PCT/CN2020/113371 CN2020113371W WO2021128934A1 WO 2021128934 A1 WO2021128934 A1 WO 2021128934A1 CN 2020113371 W CN2020113371 W CN 2020113371W WO 2021128934 A1 WO2021128934 A1 WO 2021128934A1
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WO
WIPO (PCT)
Prior art keywords
ray
anchor chain
module
fixedly connected
detection system
Prior art date
Application number
PCT/CN2020/113371
Other languages
French (fr)
Chinese (zh)
Inventor
吴夕虎
魏伟
毛亮
黄继来
Original Assignee
江苏兴华胶带股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 江苏兴华胶带股份有限公司 filed Critical 江苏兴华胶带股份有限公司
Publication of WO2021128934A1 publication Critical patent/WO2021128934A1/en

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N23/00Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
    • G01N23/02Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material
    • G01N23/06Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and measuring the absorption
    • G01N23/18Investigating the presence of flaws defects or foreign matter

Definitions

  • the invention relates to the elevator field, and more specifically, to an automatic anchor chain detection system based on X-ray mapping.
  • the purpose of the present invention is to provide an automatic anchor chain detection system based on X-ray mapping, which can realize automatic detection of elevator balance compensation chains, and can simultaneously detect false welds, cracks, and collisions.
  • Various defects such as injuries, deformations, etc. replace the manual visual inspection method, which can not only improve the accuracy of detection, but also increase the efficiency of wages.
  • the module and computer can automatically identify welding appearance quality problems, which is more reliable and stable than the current detection method, and it also reduces the workload of the staff and improves the efficiency of the detection work.
  • the roller drives the lever to rotate, and the lever moves the anchor chain. Walk forward to realize the automatic walking of the anchor chain, so that the electric welded anchor chain can pass the ray detection and misrecognition evenly, and can pass through the scanning area at the same time, and complete the scanning detection at the same time.
  • an automatic anchor chain detection system based on X-ray mapping including an X-ray imaging module, the X-ray imaging module is connected with an image transmission module, and the image transmission module includes A receiving unit and a sending unit, the image transmission module is connected with an image comparison module, and the image comparison module includes an image screening unit, the image comparison module is connected with a processing module, and the processing module includes an image storage unit and an image optimization unit , The processing module is connected with a computer.
  • the processing module is also connected with a self-learning module, and the self-learning module includes an input unit and a storage unit.
  • the self-learning module can be programmed into new detection items to supplement and improve the functions of the processing module.
  • the X-ray imaging module includes a housing, the housing includes a ray emitting area, a scanning area, and a ray receiving area.
  • the ray emitting area is located at the uppermost part of the housing, the scanning area is at the middle part, and the ray receiving area is at the lowermost part. .
  • an X-ray source is installed in the housing, and the X-ray source penetrates into the scanning area.
  • Insert blocks are fixedly connected to both side walls of the X-ray source, and the inner wall of the lower end of the ray emission area
  • a socket is fixedly connected, and the upper end side wall of the socket is provided with a slot matching the insert block, the side wall of the socket is threadedly connected with bolts arranged transversely, and the side wall of the insert block is provided with threaded holes matching the bolts,
  • Both ends of the scanning area are provided with entrances and exits, a flat-panel receiver is installed on the inner wall of the lower end of the scanning area, an image intensifier is installed on the inner wall of the upper end of the ray receiving area, and the image intensifier is connected with the flat-panel receiver,
  • An optical camera is installed inside the ray receiving area, and the optical camera is connected with an image intensifier, the inside of the ray receiving area is rotatably connected with a roller, and the side wall of the
  • the X-ray source emits radiation to irradiate the anchor chain to form an image on the flat panel receiver, and then pass through the image intensifier
  • the enhancement effect is captured by the optical camera and then transmitted to the image transmission module.
  • the side walls on both sides of the housing close to the inlet and outlet are fixedly connected with a bracket, and a guide wheel is rotatably connected to the bracket, and the guide wheel plays a role of guiding the anchor chain so that the anchor chain can pass through the scanning smoothly. Area.
  • the upper end of the casing is provided with an opening, and the upper end of the casing is hinged with a cover plate matching the opening, and the free end of the cover plate is fixedly connected with a fixing block, and the fixing block is a hollow structure.
  • a cavity is opened inside the block, one side of the cavity is connected with a vertically arranged sliding plate through a plurality of springs, and the lower end of the sliding plate is fixedly connected with a baffle, which penetrates the inner wall of the cavity and extends to the outside
  • the side wall of the sliding plate away from the spring is fixedly connected with a vertically arranged connecting rod, the upper end of the cavity is provided with a strip-shaped opening, and the connecting rod is arranged through the strip-shaped opening, and the upper end of the connecting rod is fixedly connected with
  • the button and the cover plate protect the X-ray source.
  • the baffle is blocked by the inner wall of the lower end of the housing. At this time, the cover is fixed. Press the button to retract the baffle into the cavity
  • the inner wall of the lower end of the cavity is provided with a sliding groove
  • the lower end side wall of the baffle is fixedly connected with a sliding rod that is slidably connected to the sliding groove, and the sliding rod and the sliding groove play a role of supporting and stabilizing the baffle. Will not hinder the movement of the baffle.
  • a driving motor is installed in the ray receiving area, and the output end of the driving motor is connected with the roller, and the driving motor drives the roller to rotate, so that the lever on the roller toggles the anchor chain.
  • the upper end of the X-ray source is fixedly connected with a grip, and the grip is wrapped with an insulating sleeve.
  • the grip is convenient for taking out the X-ray source by hand, and the insulating sleeve ensures human safety.
  • the upper end of the housing is provided with a socket that matches the fixing block, and the fixing block is inserted into the socket when the cover is closed.
  • This solution can realize the automatic detection of the elevator balance compensation chain, and can simultaneously detect various defects such as false welding, cracks, bruises, deformation, etc., instead of the method of manual visual inspection, which can not only improve the accuracy of detection, but also It can improve salary efficiency.
  • X-ray imaging module, image transmission module, image comparison module, processing module, self-learning module and computer to automatically identify welding appearance quality problems, it is more reliable and stable than the current detection method, and it also reduces The workload of the staff improves the efficiency of the inspection work.
  • the roller drives the lever to rotate, and the lever moves the anchor chain to move forward, so as to realize the automatic walking of the anchor chain, so that the electric welded anchor chain can even pass the radiographic detection and misrecognition. Single or multiple passes through the scanning area at the same time, and the scanning detection is completed at the same time.
  • the processing module is also connected with a self-learning module, and the self-learning module includes an input unit and a storage unit.
  • the self-learning module can be programmed into new detection items to supplement and improve the functions of the processing module.
  • the X-ray imaging module includes a housing.
  • the housing includes a ray emitting area, a scanning area, and a ray receiving area.
  • the ray emitting area is located in the uppermost part of the housing, the scanning area is in the middle, and the ray receiving area is in the lowermost part.
  • An X-ray source is installed in the housing, and the X-ray source is installed in the scanning area. Both side walls of the X-ray source are fixedly connected with plug-in blocks, and the inner wall of the lower end of the ray emitting area is fixedly connected with a socket, and The upper side wall of the socket is provided with a slot matching the insert block, the side wall of the socket is threaded with bolts arranged horizontally, and the side wall of the insert block is provided with threaded holes matching the bolts, and both ends of the scanning area are provided with At the entrance and exit, a flat-panel receiver is installed on the inner wall of the lower end of the scanning area, an image intensifier is installed on the inner wall of the upper end of the ray receiving area, and the image intensifier is connected to the flat-panel receiver, and an optical camera is installed inside the ray receiving area, and the optical camera is connected to the The image intensifier is connected, the inside of the ray receiving area is rotatably connected with a roller, and the side wall of the roller
  • Both side walls of the housing close to the inlet and outlet are fixedly connected with brackets, and a guide wheel is rotatably connected to the bracket.
  • the guide wheel guides the anchor chain so that the anchor chain can smoothly pass through the scanning area.
  • the upper end of the casing is provided with an opening, and the upper end of the casing is hinged with a cover plate matching the opening, and the free end of the cover plate is fixedly connected with a fixing block, the fixing block is a hollow structure, and a cavity is opened inside the fixing block ,
  • One side inner wall of the cavity is connected with a vertically arranged slide plate through a plurality of springs, and the lower end of the slide plate is fixedly connected with a baffle plate, which penetrates the inner wall of the cavity and extends to the outside, and the slide plate is fixedly connected to the side wall away from the spring
  • There is a vertical connecting rod the upper end of the cavity is provided with a strip-shaped opening, and the connecting rod is set through the strip-shaped opening, the upper end of the connecting rod is fixedly connected with a button, the cover plate plays the role of protecting the X-ray source, and the baffle is protected by The lower end of the casing is blocked by the inner wall, and the cover is fixed at this time. Press the button
  • the inner wall of the lower end of the cavity is provided with a sliding groove, and the lower end side wall of the baffle is fixedly connected with a sliding rod that is slidably connected with the sliding groove.
  • the sliding rod and the sliding groove play the role of supporting and stabilizing the baffle. Obstruct the movement of the baffle.
  • a drive motor is installed in the ray receiving area, and the output end of the drive motor is connected with the roller, and the drive motor drives the roller to rotate so that the lever on the roller can move the anchor chain.
  • the upper end of the X-ray source is fixedly connected with a grip, and the grip is wrapped with an insulating sleeve.
  • the grip is convenient for taking out the X-ray source by hand, and the insulating sleeve ensures human safety.
  • the upper end of the casing is provided with a socket matching the fixing block, and the fixing block is inserted into the socket when the cover is closed.
  • FIG. 1 is a schematic diagram of the module of the present invention
  • Figure 2 is a schematic diagram of the three-dimensional structure of the present invention.
  • Figure 3 is a schematic diagram of the front view of the structure of the present invention.
  • Fig. 5 is a schematic diagram of the structure at A in Fig. 4;
  • Fig. 6 is a schematic diagram of the structure at B in Fig. 4.
  • connection can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be inside two components. ⁇ Connectivity.
  • Connection can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be inside two components. ⁇ Connectivity.
  • an automatic anchor chain detection system based on X-ray mapping including an X-ray imaging module 100.
  • the X-ray imaging module 100 includes a housing 1, in which an X-ray source 2 is installed, and The X-ray source 2 penetrates into the scanning area.
  • the upper end of the X-ray source 2 is fixedly connected with a grip 23, and the grip 23 is wrapped with an insulating sleeve.
  • the grip 23 is convenient for taking out the X-ray source 2 by hand.
  • the X-ray source 2 is fixedly connected with the insert block 3 on both side walls of the X-ray source 2, and the socket 4 is fixedly connected to the inner wall of the lower end of the ray emitting area, and the upper side wall of the socket 4 is provided with a slot matching the insert block 3.
  • the side wall of the socket 4 is threadedly connected with a bolt 5 arranged horizontally, and the side wall of the insert block 3 is provided with threaded holes matching the bolt 5, both ends of the scanning area are provided with inlets and outlets 11, and the housing 1 is close to the inlets and outlets 11.
  • the side walls of both sides are fixedly connected with a bracket 24, and a guide wheel 25 is rotatably connected to the bracket 2.
  • the guide wheel 25 guides the anchor chain so that the anchor chain can smoothly pass through the scanning area, and the lower end of the scanning area
  • a flat-panel receiver 6 is installed on the inner wall
  • an image intensifier 7 is installed on the inner wall of the upper end of the ray receiving area
  • the image intensifier 7 is connected to the flat-panel receiver 6
  • an optical camera 8 is installed inside the ray receiving area, and the optical camera 8 and the image
  • the intensifier 7 is connected, the internal rotation of the ray receiving area is connected with a roller 9, and a driving motor is installed in the ray receiving area (the driving motor model is YE2-132M-4, and its internal structure and working principle are well-known to those skilled in the art, I won’t repeat them here), and the output end of the drive motor is connected to the roller 9, and the drive motor drives the roller 9 to rotate, so that the lever 10 on the roller 9 moves the anchor chain, and the side of the roller 9
  • the wall is fixedly connected with a plurality of surrounding shift rods 10, the lower end of the scanning
  • the X-ray source 2 When the anchor chain passes through the scanning area, the X-ray source 2 emits radiation to irradiate the anchor chain.
  • the image is formed on the flat-panel receiver 6, and then captured by the optical camera 8 through the enhancement effect of the image intensifier 7, and then transmitted to the image transmission module 200, (X-ray source 2, flat-panel receiver 6, image intensifier 7 and optical camera 8)
  • the internal structure of the, the connection relationship between the components, and the working principle are currently known technologies, and will not be repeated here);
  • the upper end of the housing 1 is provided with an opening, and the upper end of the housing 1 is hinged with a cover plate 12 that matches the opening, and the free end of the cover plate 12 is fixedly connected with a fixing block 13, and the upper end of the housing 1 is provided with a fixing block 13 When the cover 12 is closed, the fixing block 13 is inserted into the socket.
  • the fixing block 13 has a hollow structure.
  • the fixing block 13 is provided with a cavity 14, and the lower end of the cavity 14 is provided with a sliding groove 21 and a baffle 17
  • the lower end of the side wall is fixedly connected with a sliding rod 22 that is slidably connected to the sliding groove 21.
  • the sliding rod 22 and the sliding groove 21 serve to support and stabilize the baffle 17 without hindering the movement of the baffle 17, and the cavity 14
  • One side inner wall is connected with a vertically arranged sliding plate 16 through a plurality of springs 15, and the lower end of the sliding plate 16 is fixedly connected with a baffle 17 which penetrates the inner wall of the cavity 14 and extends to the outside.
  • the sliding plate 16 is away from the spring 15
  • the side wall is fixedly connected with a vertically arranged connecting rod 18, the upper end of the cavity 14 is provided with a strip-shaped opening 19, and the connecting rod 18 is arranged through the strip-shaped opening 19, and the upper end of the connecting rod 18 is fixedly connected with a button 20 and a cover 12
  • the baffle 17 is blocked by the inner wall of the lower end of the housing 1.
  • the cover 12 is fixed, and the baffle 17 can be retracted into the cavity 14 by pressing the button 20, so that it is convenient to open the cover
  • the board 12 takes out the X-ray source 2;
  • the housing 1 includes a ray emitting area, a scanning area, and a ray receiving area.
  • the ray emitting area is located at the uppermost part of the housing 1, the scanning area is in the middle, and the ray receiving area is at the lowermost portion.
  • the X-ray imaging module 100 is connected with an image transmission module 200
  • the image transmission module 200 includes a receiving unit and a sending unit
  • the image transmission module 200 is connected with an image comparison module 300
  • the image comparison module 300 includes an image screening unit
  • the image comparison module 300 is connected with a processing module 400
  • the processing module 400 Including an image storage unit and an image optimization unit
  • the processing module 400 is also connected with a self-learning module 500
  • the self-learning module 500 includes an input unit and a storage unit, and the self-learning module 500 can incorporate new detection items to complement and improve the processing module 400
  • the processing module 400 is connected to the computer 600.
  • the button 20 drives the slide plate 16 to slide, and the slide plate 16 drives the baffle plate 17 to retract into the cavity 14.
  • the cover plate 12 can be opened, and then the bolt 5 can be unscrewed to take out the X-ray source 2 and it will be reinstalled.
  • the roller drives the lever to rotate, and the lever moves the anchor chain to move forward, so as to realize the automatic walking of the anchor chain, so that the electric welded anchor chain can be evenly misidentified by the radiographic inspection. It can be single or multiple By scanning the area at the same time, and scanning detection is completed at the same time.

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
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Abstract

An X-ray mapping-based automatic anchor chain detection system, which belongs to the field of elevators, may achieve the automatic detection of elevator balance compensation chains, and may at the same time detect multiple defects such as false welding, cracks, bumps, and deformation, instead of a manual visual inspection method. Not only may the detection accuracy be improved, but the working efficiency may also be improved. Welding appearance quality problems may automatically be identified by means of an X-ray imaging module (100), an image transmission module (200), an image comparison module (300), a processing module (400), a self-learning module (500) and a computer (600), and automatic detection is more reliable and stable than the current detection method, and also reduces the workload of the workers and improves the working efficiency of the detection. A shift lever (10) is driven by means of a roller (9) to rotate, and the shift lever (10) moves an anchor chain to travel forward so as to implement the automatic travelling of the anchor chain, so that the electrically welded anchor chain may uniformly pass ray detection and misidentification, and one or more chains may pass through a scanning region at the same time, and complete scanning detection at the same time.

Description

一种基于X射线成图的自动锚链检测系统An automatic anchor chain detection system based on X-ray mapping 技术领域Technical field
本发明涉及电梯领域,更具体地说,涉及一种基于X射线成图的自动锚链检测系统。The invention relates to the elevator field, and more specifically, to an automatic anchor chain detection system based on X-ray mapping.
背景技术Background technique
随着制造业发展,我国已是全球最大的电梯生产制造大国,升降式载人电梯属于 国家法定特种设备,其平衡系统涉及到人和电梯本身的安全,而国内电梯平衡补偿链的生产技术质量水平存在参差不齐问题,由于电梯平衡补偿链采用的铁链基材使用Q235钢制成的线材,该材质存在分布不均的应力问题,使用该材质制成的电焊锚链不可避免地存在虚焊、开裂等问题,有的企业生产过程中忽视对平衡补偿链铁链的质量控制,给电梯的安全留下隐患。With the development of the manufacturing industry, China has become the world's largest elevator manufacturing country. Lifting passenger elevators belong to the national legal special equipment, and its balancing system involves the safety of people and the elevator itself, and the production technology quality of the domestic elevator balance compensation chain There is a problem of uneven level. Because the iron chain base material used in the elevator balance compensation chain uses Q235 steel wire, this material has uneven distribution of stress, and the electric welded anchor chain made of this material inevitably has a virtual reality. Welding, cracking and other problems, some enterprises neglect the quality control of the balance compensation chain iron chain in the production process, leaving hidden dangers to the safety of the elevator.
技术问题technical problem
目前采用的检测方法大多是简单的拉伸加目视方法,一些企业在设计阶段不进行管控,不进行风险识别,简单盲目的生产,导致最终产品存在漏检,较大的安全风险。At present, most of the detection methods used are simple stretching and visual methods. Some companies do not carry out control and risk identification at the design stage, and simple blind production results in missed inspections of the final product and a greater safety risk.
针对现有技术中存在的问题,本发明的目的在于提供一种基于X射线成图的自动锚链检测系统,它可以实现电梯平衡补偿链的自动检测,可同时检出虚焊、裂纹、碰伤、变形 等多种缺陷,取代人工目视检测的方法,既能提高检测的精准度,又能提高工资效率,通过X 射线成像模块、图像传输模块、图像比对模块、处理模块、自学习模块和计算机来自动识别焊接外观质量问题,比目前的检测方法更可靠、稳定,而且也降低了工作人员的工作量提高检测工作的效率,通过辊筒带动拨杆转动,拨杆拨动锚链向前行走,以实行锚链的自动行走,使电焊锚链均匀地通过射线检测误识别,可单条或多条通过同时扫描区域,并同时完成 扫描检测。In view of the problems in the prior art, the purpose of the present invention is to provide an automatic anchor chain detection system based on X-ray mapping, which can realize automatic detection of elevator balance compensation chains, and can simultaneously detect false welds, cracks, and collisions. Various defects such as injuries, deformations, etc. replace the manual visual inspection method, which can not only improve the accuracy of detection, but also increase the efficiency of wages. Through the X-ray imaging module, image transmission module, image comparison module, processing module, and self-learning The module and computer can automatically identify welding appearance quality problems, which is more reliable and stable than the current detection method, and it also reduces the workload of the staff and improves the efficiency of the detection work. The roller drives the lever to rotate, and the lever moves the anchor chain. Walk forward to realize the automatic walking of the anchor chain, so that the electric welded anchor chain can pass the ray detection and misrecognition evenly, and can pass through the scanning area at the same time, and complete the scanning detection at the same time.
技术解决方案Technical solutions
为解决上述问题,本发明采用如下的技术方案:一种基于X射线成图的自动锚链检测系统,包括X射线成像模块,所述X射线成像模块连接有图像传输模块,且图像传输模块包括接收单元和发送单元,所述图像传输模块连接有图像比对模块,且图像比对模块包括图像筛选单元,所述图像比对模块连接有处理模块,且处理模块包括图像储存单元和图像优化单元,所述处理模块连接有计算机。In order to solve the above problems, the present invention adopts the following technical solution: an automatic anchor chain detection system based on X-ray mapping, including an X-ray imaging module, the X-ray imaging module is connected with an image transmission module, and the image transmission module includes A receiving unit and a sending unit, the image transmission module is connected with an image comparison module, and the image comparison module includes an image screening unit, the image comparison module is connected with a processing module, and the processing module includes an image storage unit and an image optimization unit , The processing module is connected with a computer.
进一步的,所述处理模块还连接有自学习模块,且自学习模块包括输入单元和储 存单元,自学习模块可以编入新的检测项,以便补充完善处理模块的功能。Further, the processing module is also connected with a self-learning module, and the self-learning module includes an input unit and a storage unit. The self-learning module can be programmed into new detection items to supplement and improve the functions of the processing module.
进一步的,所述X射线成像模块包括壳体,所述壳体包括射线发射区、扫描区和射线接收区,射线发射区位于壳体的最上部,扫描区在中部,射线接收区在最下部。Further, the X-ray imaging module includes a housing, the housing includes a ray emitting area, a scanning area, and a ray receiving area. The ray emitting area is located at the uppermost part of the housing, the scanning area is at the middle part, and the ray receiving area is at the lowermost part. .
进一步的,所述壳体中安装有X射线源,且X射线源贯穿至扫描区中设置,所述X射线源的两侧侧壁均固定连接有插块,所述射线发射区的下端内壁固定连接有插座,且插座的上端侧壁开设有与插块匹配的插槽,所述插座的侧壁螺纹连接有横向设置的螺栓,且插 块的侧壁开设有与螺栓匹配的螺纹孔,所述扫描区的两端均开设有进出口 ,所述扫描区的下端内壁安装有平板接收器,所述射线接收区的上端内壁安装有影像增强器,且影像增强 器与平板接收器连接,所述射线接收区的内部安装有光学相机,且光学相机与影像增强器连接,所述射线接收区的内部转动连接有辊筒,且辊筒的侧壁固定连接有多个环绕设置的拨杆,所述扫描区的下端开设有贯穿口,且拨杆贯穿贯穿口设置,锚链从扫描区穿过时,X射线源发出射线照射锚链,在平板接收器上形成影像,再经过影像增强器的增强作用被光学相机捕捉,然后传给图像传输模块。Further, an X-ray source is installed in the housing, and the X-ray source penetrates into the scanning area. Insert blocks are fixedly connected to both side walls of the X-ray source, and the inner wall of the lower end of the ray emission area A socket is fixedly connected, and the upper end side wall of the socket is provided with a slot matching the insert block, the side wall of the socket is threadedly connected with bolts arranged transversely, and the side wall of the insert block is provided with threaded holes matching the bolts, Both ends of the scanning area are provided with entrances and exits, a flat-panel receiver is installed on the inner wall of the lower end of the scanning area, an image intensifier is installed on the inner wall of the upper end of the ray receiving area, and the image intensifier is connected with the flat-panel receiver, An optical camera is installed inside the ray receiving area, and the optical camera is connected with an image intensifier, the inside of the ray receiving area is rotatably connected with a roller, and the side wall of the roller is fixedly connected with a plurality of surrounding levers , The lower end of the scanning area is provided with a through hole, and the lever is set through the through hole. When the anchor chain passes through the scanning area, the X-ray source emits radiation to irradiate the anchor chain to form an image on the flat panel receiver, and then pass through the image intensifier The enhancement effect is captured by the optical camera and then transmitted to the image transmission module.
进一步的,所述壳体靠近进出口的两侧侧壁均固定连接有支架,且支架上转动连接有导向轮,导向轮对锚链起到导向的作用,使锚链能顺利的穿过扫描区。Further, the side walls on both sides of the housing close to the inlet and outlet are fixedly connected with a bracket, and a guide wheel is rotatably connected to the bracket, and the guide wheel plays a role of guiding the anchor chain so that the anchor chain can pass through the scanning smoothly. Area.
进一步的,所述壳体的上端开设有开口,且壳体的上端铰接有与开口匹配的盖板,且盖板的自由端固定连接有固定块,所述固定块为中空结构,所述固定块内部开设有空腔,所述空腔的一侧内壁通过多个弹簧连接有竖直设置的滑板,且滑板的下端固定连接有挡板,所述挡板贯穿空腔的内壁并延伸至外部设置,所述滑板远离弹簧的侧壁固定连接有竖直设置的连杆,所述空腔的上端开设有条形开口,且连杆贯穿条形开口设置,所述连杆的上 端固定连接有按钮,盖板起到保护X射线源的作用,挡板被壳体的下端内壁挡住,此时盖板被固定住,按压按钮可使挡板缩进空腔中,这样方便打开盖板取出X射线源。Further, the upper end of the casing is provided with an opening, and the upper end of the casing is hinged with a cover plate matching the opening, and the free end of the cover plate is fixedly connected with a fixing block, and the fixing block is a hollow structure. A cavity is opened inside the block, one side of the cavity is connected with a vertically arranged sliding plate through a plurality of springs, and the lower end of the sliding plate is fixedly connected with a baffle, which penetrates the inner wall of the cavity and extends to the outside The side wall of the sliding plate away from the spring is fixedly connected with a vertically arranged connecting rod, the upper end of the cavity is provided with a strip-shaped opening, and the connecting rod is arranged through the strip-shaped opening, and the upper end of the connecting rod is fixedly connected with The button and the cover plate protect the X-ray source. The baffle is blocked by the inner wall of the lower end of the housing. At this time, the cover is fixed. Press the button to retract the baffle into the cavity, so that it is convenient to open the cover and take out the X Ray source.
进一步的,所述空腔的下端内壁开设有滑槽,且挡板的下端侧壁固定连接有与滑槽滑动连接的滑杆,滑杆和滑槽起到支撑稳定挡板的作用,而且还不会阻碍挡板的移动。 Further, the inner wall of the lower end of the cavity is provided with a sliding groove, and the lower end side wall of the baffle is fixedly connected with a sliding rod that is slidably connected to the sliding groove, and the sliding rod and the sliding groove play a role of supporting and stabilizing the baffle. Will not hinder the movement of the baffle.
进一步的,所述射线接收区中安装有驱动电机,且驱动电机的输出端与辊筒连接,驱动电机带动辊筒转动起来,以使辊筒上的拨杆拨动锚链。Further, a driving motor is installed in the ray receiving area, and the output end of the driving motor is connected with the roller, and the driving motor drives the roller to rotate, so that the lever on the roller toggles the anchor chain.
进一步的,所述X射线源的上端固定连接有握把,且握把上包裹有绝缘套,握把方便手取出X射线源,绝缘套保证了人的安全。Further, the upper end of the X-ray source is fixedly connected with a grip, and the grip is wrapped with an insulating sleeve. The grip is convenient for taking out the X-ray source by hand, and the insulating sleeve ensures human safety.
进一步的,所述壳体的上端开设有与固定块匹配的插口,盖板关闭时固定块插进插口中。Further, the upper end of the housing is provided with a socket that matches the fixing block, and the fixing block is inserted into the socket when the cover is closed.
有益效果Beneficial effect
在相比于现有技术,本发明的优点在于:Compared with the prior art, the advantages of the present invention are:
(1)本方案可以实现电梯平衡补偿链的自动检测,可同时检出虚焊、裂纹、碰伤、变 形等多种缺陷,取代人工目视检测的方法,既能提高检测的精准度,又能提高工资效率,通过X射线成像模块、图像传输模块、图像比对模块、处理模块、自学习模块和计算机来自动识别焊接外观质量问题,比目前的检测方法更可靠、稳定,而且也降低了工作人员的工作量提高检测工作的效率,通过辊筒带动拨杆转动,拨杆拨动锚链向前行走,以实行锚链的自动行走,使电焊锚链均匀地通过射线检测误识别,可单条或多条通过同时扫描区域,并同时完成扫描检测。(1) This solution can realize the automatic detection of the elevator balance compensation chain, and can simultaneously detect various defects such as false welding, cracks, bruises, deformation, etc., instead of the method of manual visual inspection, which can not only improve the accuracy of detection, but also It can improve salary efficiency. Through X-ray imaging module, image transmission module, image comparison module, processing module, self-learning module and computer to automatically identify welding appearance quality problems, it is more reliable and stable than the current detection method, and it also reduces The workload of the staff improves the efficiency of the inspection work. The roller drives the lever to rotate, and the lever moves the anchor chain to move forward, so as to realize the automatic walking of the anchor chain, so that the electric welded anchor chain can even pass the radiographic detection and misrecognition. Single or multiple passes through the scanning area at the same time, and the scanning detection is completed at the same time.
(2)处理模块还连接有自学习模块,且自学习模块包括输入单元和储存单元,自学习模块可以编入新的检测项,以便补充完善处理模块的功能。(2) The processing module is also connected with a self-learning module, and the self-learning module includes an input unit and a storage unit. The self-learning module can be programmed into new detection items to supplement and improve the functions of the processing module.
(3)X射线成像模块包括壳体,壳体包括射线发射区、扫描区和射线接收区,射线发射区位于壳体的最上部,扫描区在中部,射线接收区在最下部。(3) The X-ray imaging module includes a housing. The housing includes a ray emitting area, a scanning area, and a ray receiving area. The ray emitting area is located in the uppermost part of the housing, the scanning area is in the middle, and the ray receiving area is in the lowermost part.
(4)壳体中安装有X射线源,且X射线源贯穿至扫描区中设置,X射线源的两侧侧壁均固定连接有插块,射线发射区的下端内壁固定连接有插座,且插座的上端侧壁开设有与 插块匹配的插槽,插座的侧壁螺纹连接有横向设置的螺栓,且插块的侧壁开设有与螺栓匹 配的螺纹孔,扫描区的两端均开设有进出口,扫描区的下端内壁安装有平板接收器,射线接收区的上端内壁安装有影像增强器,且影像增强器与平板接收器连接,射线接收区的内部 安装有光学相机,且光学相机与影像增强器连接,射线接收区的内部转动连接有辊筒,且辊筒的侧壁固定连接有多个环绕设置的拨杆,扫描区的下端开设有贯穿口,且拨杆贯穿贯穿口设置,锚链从扫描区穿过时,X射线源发出射线照射锚链,在平板接收器上形成影像,再经过影像增强器的增强作用被光学相机捕捉,然后传给图像传输模块。(4) An X-ray source is installed in the housing, and the X-ray source is installed in the scanning area. Both side walls of the X-ray source are fixedly connected with plug-in blocks, and the inner wall of the lower end of the ray emitting area is fixedly connected with a socket, and The upper side wall of the socket is provided with a slot matching the insert block, the side wall of the socket is threaded with bolts arranged horizontally, and the side wall of the insert block is provided with threaded holes matching the bolts, and both ends of the scanning area are provided with At the entrance and exit, a flat-panel receiver is installed on the inner wall of the lower end of the scanning area, an image intensifier is installed on the inner wall of the upper end of the ray receiving area, and the image intensifier is connected to the flat-panel receiver, and an optical camera is installed inside the ray receiving area, and the optical camera is connected to the The image intensifier is connected, the inside of the ray receiving area is rotatably connected with a roller, and the side wall of the roller is fixedly connected with a plurality of surrounding levers, the lower end of the scanning area is provided with a through opening, and the lever is arranged through the through opening, When the anchor chain passes through the scanning area, the X-ray source emits radiation to irradiate the anchor chain to form an image on the flat-panel receiver, which is then captured by the optical camera through the enhancement of the image intensifier, and then transmitted to the image transmission module.
(5)壳体靠近进出口的两侧侧壁均固定连接有支架,且支架上转动连接有导向轮,导向轮对锚链起到导向的作用,使锚链能顺利的穿过扫描区。(5) Both side walls of the housing close to the inlet and outlet are fixedly connected with brackets, and a guide wheel is rotatably connected to the bracket. The guide wheel guides the anchor chain so that the anchor chain can smoothly pass through the scanning area.
(6)壳体的上端开设有开口,且壳体的上端铰接有与开口匹配的盖板,且盖板的自由端固定连接有固定块,固定块为中空结构,固定块内部开设有空腔,空腔的一侧内壁通过多个弹簧连接有竖直设置的滑板,且滑板的下端固定连接有挡板,挡板贯穿空腔的内壁并延伸至外部设置,滑板远离弹簧的侧壁固定连接有竖直设置的连杆,空腔的上端开设有条形开口,且连杆贯穿条形开口设置,连杆的上端固定连接有按钮,盖板起到保护X射线源的作用,挡板被壳体的下端内壁挡住,此时盖板被固定住,按压按钮可使挡板缩进空腔中,这样方便打开盖板取出X射线源。(6) The upper end of the casing is provided with an opening, and the upper end of the casing is hinged with a cover plate matching the opening, and the free end of the cover plate is fixedly connected with a fixing block, the fixing block is a hollow structure, and a cavity is opened inside the fixing block , One side inner wall of the cavity is connected with a vertically arranged slide plate through a plurality of springs, and the lower end of the slide plate is fixedly connected with a baffle plate, which penetrates the inner wall of the cavity and extends to the outside, and the slide plate is fixedly connected to the side wall away from the spring There is a vertical connecting rod, the upper end of the cavity is provided with a strip-shaped opening, and the connecting rod is set through the strip-shaped opening, the upper end of the connecting rod is fixedly connected with a button, the cover plate plays the role of protecting the X-ray source, and the baffle is protected by The lower end of the casing is blocked by the inner wall, and the cover is fixed at this time. Press the button to retract the baffle into the cavity, so that it is convenient to open the cover to take out the X-ray source.
(7)空腔的下端内壁开设有滑槽,且挡板的下端侧壁固定连接有与滑槽滑动连接的滑杆,滑杆和滑槽起到支撑稳定挡板的作用,而且还不会阻碍挡板的移动。(7) The inner wall of the lower end of the cavity is provided with a sliding groove, and the lower end side wall of the baffle is fixedly connected with a sliding rod that is slidably connected with the sliding groove. The sliding rod and the sliding groove play the role of supporting and stabilizing the baffle. Obstruct the movement of the baffle.
(8)射线接收区中安装有驱动电机,且驱动电机的输出端与辊筒连接,驱动电机带动辊筒转动起来,以使辊筒上的拨杆拨动锚链。(8) A drive motor is installed in the ray receiving area, and the output end of the drive motor is connected with the roller, and the drive motor drives the roller to rotate so that the lever on the roller can move the anchor chain.
(9)X射线源的上端固定连接有握把,且握把上包裹有绝缘套,握把方便手取出X射线源,绝缘套保证了人的安全。(9) The upper end of the X-ray source is fixedly connected with a grip, and the grip is wrapped with an insulating sleeve. The grip is convenient for taking out the X-ray source by hand, and the insulating sleeve ensures human safety.
(10)壳体的上端开设有与固定块匹配的插口,盖板关闭时固定块插进插口中。(10) The upper end of the casing is provided with a socket matching the fixing block, and the fixing block is inserted into the socket when the cover is closed.
附图说明Description of the drawings
图1为本发明的模块原理图;Figure 1 is a schematic diagram of the module of the present invention;
图2为本发明的立体结构示意图;Figure 2 is a schematic diagram of the three-dimensional structure of the present invention;
图3为本发明的主视结构示意图;Figure 3 is a schematic diagram of the front view of the structure of the present invention;
图4为本发明的剖视结构示意图;4 is a schematic cross-sectional view of the structure of the present invention;
图5为图4中A处的结构示意图;Fig. 5 is a schematic diagram of the structure at A in Fig. 4;
图6为图4中B处的结构示意图。Fig. 6 is a schematic diagram of the structure at B in Fig. 4.
 图中标号说明:Explanation of labels in the figure:
1壳体、2 X射线源、3插块、4插座、5螺栓、6平板接收器、7影像增强器、8光学相机、9 辊筒、10拨杆、11进出口、12盖板、13固定块、14空腔、15弹簧、16滑板、17挡板、18连杆、19条形开口、20按钮、21滑槽、22滑杆、23握把、24支架、25导向轮、100 X射线成像模块、200图像传输模块、300图像比对模块、400处理模块、500自学习模块、600计算机。1 shell, 2 X-ray source, 3 plug-in block, 4 socket, 5 bolt, 6 flat receiver, 7 image intensifier, 8 optical camera, 9 roller, 10 lever, 11 inlet and outlet, 12 cover, 13 Fixed block, 14 cavities, 15 springs, 16 sliding plates, 17 baffles, 18 connecting rods, 19 strip openings, 20 buttons, 21 sliding grooves, 22 sliding rods, 23 grips, 24 brackets, 25 guide wheels, 100 X Radiography module, 200 image transmission module, 300 image comparison module, 400 processing module, 500 self-learning module, 600 computer.
本发明的实施方式Embodiments of the present invention
下面将结合本发明实施例中的附图 ;对本发明实施例中的技术方案进行清楚、完整地描述;显然;所描述的实施例仅仅是本发明一部分实施例;而不是全部的实施例,基于本发明中的实施例;本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他 实施例;都属于本发明保护的范围。The following will combine the drawings in the embodiments of the present invention; the technical solutions in the embodiments of the present invention will be described clearly and completely; obviously; the described embodiments are only a part of the embodiments of the present invention; not all the embodiments are based on The embodiments of the present invention; all other embodiments obtained by a person of ordinary skill in the art without creative work; all belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“上”、“下”、“内”、“外”、“顶/底端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", and "top/bottom" are based on the directions shown in the drawings. The or positional relationship is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the pointed device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“套设/接”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆 卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中 间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "provided with", "sleeved/connected", "connected", etc., should be interpreted broadly, such as " "Connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be inside two components.的连接。 Connectivity. For those of ordinary skill in the art, the specific meanings of the above-mentioned terms in the present invention can be understood in specific situations.
实施例1:Example 1:
请参阅图1-6,一种基于X射线成图的自动锚链检测系统,包括X射线成像模块100, X射线成像模块100包括壳体1,壳体1中安装有X射线源2,且X射线源2贯穿至扫描区中设置,X射线源2的上端固定连接有握把23,且握把23上包裹有绝缘套,握把23方便手取出X射线源 2,绝缘套保证了人的安全,X射线源2的两侧侧壁均固定连接有插块3,射线发射区的下端内 壁固定连接有插座4,且插座4的上端侧壁开设有与插块3匹配的插槽,插座4的侧壁螺纹连 接有横向设置的螺栓5,且插块3的侧壁开设有与螺栓5匹配的螺纹孔,扫描区的两端均开设 有进出口11,壳体1靠近进出口11的两侧侧壁均固定连接有支架24,且支架2上转动连接有导向轮25,导向轮25对锚链起到导向的作用,使锚链能顺利的穿过扫描区,扫描区的下端内 壁安装有平板接收器6,射线接收区的上端内壁安装有影像增强器7,且影像增强器7与平板 接收器6连接,射线接收区的内部安装有光学相机8,且光学相机8与影像增强器7连接,射线接收区的内部转动连接有辊筒9 ,射线接收区中安装有驱动电机(驱动电机型号为YE2- 132M-4,其内部结构和工作原理为本领域技术人员公知技术,在此不作过多赘述),且驱动电机的输出端与辊筒9连接,驱动电机带动辊筒9转动起来,以使辊筒9上的拨杆10拨动锚链,且辊筒9的侧壁固定连接有多个环绕设置的拨杆10,扫描区的下端开设有贯穿口,且拨杆10贯穿贯穿口设置,锚链从扫描区穿过时,X射线源2发出射线照射锚链,在平板接收器6 上形成影像,再经过影像增强器7的 增强作用被光学相机8捕捉,然后传给图像传输模块200,(X射线源2、平板接收器6、影像增强器7和光学相机8的内部结构,各部件之间的连接关系,以及工作原理为现有公知技术,在此不作过多赘述) ;Please refer to Figures 1-6, an automatic anchor chain detection system based on X-ray mapping, including an X-ray imaging module 100. The X-ray imaging module 100 includes a housing 1, in which an X-ray source 2 is installed, and The X-ray source 2 penetrates into the scanning area. The upper end of the X-ray source 2 is fixedly connected with a grip 23, and the grip 23 is wrapped with an insulating sleeve. The grip 23 is convenient for taking out the X-ray source 2 by hand. The X-ray source 2 is fixedly connected with the insert block 3 on both side walls of the X-ray source 2, and the socket 4 is fixedly connected to the inner wall of the lower end of the ray emitting area, and the upper side wall of the socket 4 is provided with a slot matching the insert block 3. The side wall of the socket 4 is threadedly connected with a bolt 5 arranged horizontally, and the side wall of the insert block 3 is provided with threaded holes matching the bolt 5, both ends of the scanning area are provided with inlets and outlets 11, and the housing 1 is close to the inlets and outlets 11. The side walls of both sides are fixedly connected with a bracket 24, and a guide wheel 25 is rotatably connected to the bracket 2. The guide wheel 25 guides the anchor chain so that the anchor chain can smoothly pass through the scanning area, and the lower end of the scanning area A flat-panel receiver 6 is installed on the inner wall, an image intensifier 7 is installed on the inner wall of the upper end of the ray receiving area, and the image intensifier 7 is connected to the flat-panel receiver 6, and an optical camera 8 is installed inside the ray receiving area, and the optical camera 8 and the image The intensifier 7 is connected, the internal rotation of the ray receiving area is connected with a roller 9, and a driving motor is installed in the ray receiving area (the driving motor model is YE2-132M-4, and its internal structure and working principle are well-known to those skilled in the art, I won’t repeat them here), and the output end of the drive motor is connected to the roller 9, and the drive motor drives the roller 9 to rotate, so that the lever 10 on the roller 9 moves the anchor chain, and the side of the roller 9 The wall is fixedly connected with a plurality of surrounding shift rods 10, the lower end of the scanning area is provided with a through opening, and the shift rod 10 is provided through the through opening. When the anchor chain passes through the scanning area, the X-ray source 2 emits radiation to irradiate the anchor chain. The image is formed on the flat-panel receiver 6, and then captured by the optical camera 8 through the enhancement effect of the image intensifier 7, and then transmitted to the image transmission module 200, (X-ray source 2, flat-panel receiver 6, image intensifier 7 and optical camera 8) The internal structure of the, the connection relationship between the components, and the working principle are currently known technologies, and will not be repeated here);
壳体1的上端开设有开口 ,且壳体1的上端铰接有与开口匹配的盖板12,且盖板12 的自由端固定连接有固定块13,壳体1的上端开设有与固定块13匹配的插口,盖板12关闭时 固定块13插进插口中,固定块13为中空结构,固定块13内部开设有空腔14,空腔14的下端内壁开设有滑槽21,且挡板17的下端侧壁固定连接有与滑槽21滑动连接的滑杆22,滑杆22和滑槽21起到支撑稳定挡板17的作用,而且还不会阻碍挡板17的移动,空腔14的一侧内壁通过多个弹簧15连接有竖直设置的滑板16,且滑板16的下端固定连接有挡板17,挡板17贯穿空腔14的内壁并延伸至外部设置,滑板16远离弹簧15的侧壁固定连接有竖直设置的连杆18,空腔14的上端开设有条形开口19,且连杆18贯穿条形开口19设置,连杆18的上端固定连 接有按钮20,盖板12起到保护X射线源2的作用,挡板17被壳体1的下端内壁挡住,此时盖板12被固定住,按压按钮20可使挡板17缩进空腔14中,这样方便打开盖板12取出X射线源2;The upper end of the housing 1 is provided with an opening, and the upper end of the housing 1 is hinged with a cover plate 12 that matches the opening, and the free end of the cover plate 12 is fixedly connected with a fixing block 13, and the upper end of the housing 1 is provided with a fixing block 13 When the cover 12 is closed, the fixing block 13 is inserted into the socket. The fixing block 13 has a hollow structure. The fixing block 13 is provided with a cavity 14, and the lower end of the cavity 14 is provided with a sliding groove 21 and a baffle 17 The lower end of the side wall is fixedly connected with a sliding rod 22 that is slidably connected to the sliding groove 21. The sliding rod 22 and the sliding groove 21 serve to support and stabilize the baffle 17 without hindering the movement of the baffle 17, and the cavity 14 One side inner wall is connected with a vertically arranged sliding plate 16 through a plurality of springs 15, and the lower end of the sliding plate 16 is fixedly connected with a baffle 17 which penetrates the inner wall of the cavity 14 and extends to the outside. The sliding plate 16 is away from the spring 15 The side wall is fixedly connected with a vertically arranged connecting rod 18, the upper end of the cavity 14 is provided with a strip-shaped opening 19, and the connecting rod 18 is arranged through the strip-shaped opening 19, and the upper end of the connecting rod 18 is fixedly connected with a button 20 and a cover 12 To protect the X-ray source 2, the baffle 17 is blocked by the inner wall of the lower end of the housing 1. At this time, the cover 12 is fixed, and the baffle 17 can be retracted into the cavity 14 by pressing the button 20, so that it is convenient to open the cover The board 12 takes out the X-ray source 2;
壳体1包括射线发射区、扫描区和射线接收区,射线发射区位于壳体1的最上部,扫描区在中部,射线接收区在最下部,X射线成像模块100连接有图像传输模块200,且图像传 输模块200包括接收单元和发送单元,图像传输模块200连接有图像比对模块300,且图像比对模块300包括图像筛选单元,图像比对模块300连接有处理模块400,且处理模块400包括图像储存单元和图像优化单元,处理模块400还连接有自学习模块500,且自学习模块500包括输入单元和储存单元,自学习模块500可以编入新的检测项,以便补充完善处理模块400 的功能,处理模块400连接有计算机600。The housing 1 includes a ray emitting area, a scanning area, and a ray receiving area. The ray emitting area is located at the uppermost part of the housing 1, the scanning area is in the middle, and the ray receiving area is at the lowermost portion. The X-ray imaging module 100 is connected with an image transmission module 200, And the image transmission module 200 includes a receiving unit and a sending unit, the image transmission module 200 is connected with an image comparison module 300, and the image comparison module 300 includes an image screening unit, the image comparison module 300 is connected with a processing module 400, and the processing module 400 Including an image storage unit and an image optimization unit, the processing module 400 is also connected with a self-learning module 500, and the self-learning module 500 includes an input unit and a storage unit, and the self-learning module 500 can incorporate new detection items to complement and improve the processing module 400 The processing module 400 is connected to the computer 600.
本方案在对锚链扫描时先把锚链穿过壳体1中的扫描区 ,并把锚链的一个链环挂 在拨杆10上,开机启动X射线源2、平板接收器6、影像增强器7、光学相机8和驱动电机,驱动电机带动辊筒9旋转,辊筒9带动拨杆10拨动锚链,以实现锚链的自动行走,锚链经过平板接收器6时被X射线源2照射,在平板接收器6上形成影像,再经过影像增强器7的增强作用被光学相机8捕捉,然后传给图像传输模块200,当需要取出X射线源2进行维护时,按压按钮20,按钮20带动滑板16滑动,滑板16带动挡板17缩进空腔14中,此时盖板12可打开,然后再拧下螺栓5即可把X射线源2取出来,待重新安装好X射线源2后,把盖板12盖上,固定块13插进插口中,松开按钮20后,弹簧15的弹力使挡板17复位,挡板17被壳体1的下端内壁挡住,此时盖板12被固定住。In this scheme, when scanning the anchor chain, first pass the anchor chain through the scanning area in the housing 1, and hang a chain link of the anchor chain on the shift lever 10, and start the X-ray source 2, the flat panel receiver 6, and the image. The intensifier 7, the optical camera 8, and the driving motor. The driving motor drives the roller 9 to rotate. The roller 9 drives the lever 10 to move the anchor chain to realize the automatic walking of the anchor chain. The anchor chain is X-rayed when it passes through the flat receiver 6 The source 2 is irradiated to form an image on the flat-panel receiver 6, which is captured by the optical camera 8 through the enhancement effect of the image intensifier 7, and then transmitted to the image transmission module 200. When the X-ray source 2 needs to be taken out for maintenance, press the button 20 , The button 20 drives the slide plate 16 to slide, and the slide plate 16 drives the baffle plate 17 to retract into the cavity 14. At this time, the cover plate 12 can be opened, and then the bolt 5 can be unscrewed to take out the X-ray source 2 and it will be reinstalled. X After the radiation source 2, the cover plate 12 is covered, and the fixing block 13 is inserted into the socket. After the button 20 is released, the elastic force of the spring 15 resets the baffle 17 and the baffle 17 is blocked by the inner wall of the lower end of the housing 1. The cover 12 is fixed.
它可以实现电梯平衡补偿链的自动检测,可同时检出虚焊、裂纹、碰伤、变形等多 种缺陷,取代人工目视检测的方法,既能提高检测的精准度,又能提高工资效率,通过X射线成像模块、图像传输模块、图像比对模块、处理模块、自学习模块和计算机来自动识别焊接外观质量问题,比目前的检测方法更可靠、稳定,而且也降低了工作人员的工作量提高检测工作的效率,通过辊筒带动拨杆转动,拨杆拨动锚链向前行走,以实行锚链的自动行走,使电焊锚链均匀地通过射线检测误识别,可单条或多条通过同时扫描区域,并同时完成扫描检测。It can realize the automatic detection of the elevator balance compensation chain, and can simultaneously detect multiple defects such as false welding, cracks, bumps, deformation, etc., instead of manual visual inspection, it can improve the accuracy of detection and increase the efficiency of wages. , Through the X-ray imaging module, image transmission module, image comparison module, processing module, self-learning module and computer to automatically identify welding appearance quality problems, it is more reliable and stable than the current detection method, and it also reduces the work of the staff Increase the efficiency of the inspection work. The roller drives the lever to rotate, and the lever moves the anchor chain to move forward, so as to realize the automatic walking of the anchor chain, so that the electric welded anchor chain can be evenly misidentified by the radiographic inspection. It can be single or multiple By scanning the area at the same time, and scanning detection is completed at the same time.
以上所述,仅为本发明较佳的具体实施方式;但本发明的保护范围并不局限于此;任何熟悉本技术领域的技术人员在本发明揭露的技术范围内;根据本发明的技术方案及其 改进构思加以等同替换或改变;都应涵盖在本发明的保护范围内。The above are only the preferred specific embodiments of the present invention; but the protection scope of the present invention is not limited to this; any person skilled in the art is within the technical scope disclosed by the present invention; according to the technical solution of the present invention The improvement concept and the equivalent replacement or change shall be included in the protection scope of the present invention.

Claims (10)

  1. 一种基于X射线成图的自动锚链检测系统,包括X射线成像模块(100),其特征在于: 所述X射线成像模块(100)连接有图像传输模块(200),且图像传输模块(200)包括接收单元和发送单元,所述图像传输模块(200)连接有图像比对模块(300),且图像比对模块(300)包括图像筛选单元,所述图像比对模块(300)连接有处理模块(400),且处理模块(400)包括图像储存单元和图像优化单元,所述处理模块(400)连接有计算机(600)。An automatic anchor chain detection system based on X-ray mapping, comprising an X-ray imaging module (100), characterized in that: the X-ray imaging module (100) is connected with an image transmission module (200), and the image transmission module ( 200) includes a receiving unit and a sending unit, the image transmission module (200) is connected with an image comparison module (300), and the image comparison module (300) includes an image screening unit, and the image comparison module (300) is connected There is a processing module (400), and the processing module (400) includes an image storage unit and an image optimization unit, and the processing module (400) is connected with a computer (600).
  2. 根据权利要求1所述的一种基于X射线成图的自动锚链检测系统,其特征在于:所述处理模块(400)还连接有自学习模块(500),且自学习模块(500)包括输入单元和储存单元。The automatic anchor chain detection system based on X-ray mapping according to claim 1, characterized in that: the processing module (400) is also connected with a self-learning module (500), and the self-learning module (500) comprises Input unit and storage unit.
  3. 根据权利要求1所述的一种基于X射线成图的自动锚链检测系统,其特征在于:所述X射线成像模块(100)包括壳体(1),所述壳体(1)包括射线发射区、扫描区和射线接收区。The automatic anchor chain detection system based on X-ray mapping according to claim 1, characterized in that: the X-ray imaging module (100) includes a housing (1), and the housing (1) includes a ray Transmitting area, scanning area and ray receiving area.
  4. 根据权利要求3所述的一种基于X射线成图的自动锚链检测系统,其特征在于:所述壳体(1)中安装有X射线源(2),且X射线源(2)贯穿至扫描区中设置,所述X射线源(2)的两侧 侧壁均固定连接有插块(3),所述射线发射区的下端内壁固定连接有插座(4),且插座(4)的 上端侧壁开设有与插块(3)匹配的插槽,所述插座(4)的侧壁螺纹连接有横向设置的螺栓(5),且插块(3)的侧壁开设有与螺栓(5)匹配的螺纹孔,所述扫描区的两端均开设有进出口 (11),所述扫描区的下端内壁安装有平板接收器(6),所述射线接收区的上端内壁安装有影像增强器(7),且影像增强器(7)与平板接收器(6)连接,所述射线接收区的内部安装有光学相机(8),且光学相机(8)与影像增强器(7)连接,所述射线接收区的内部转动连接有辊筒(9),且辊筒(9)的侧壁固定连接有多个环绕设置的拨杆(10),所述扫描区的下端开设有贯穿口,且拨杆(10)贯穿贯穿口设置。The automatic anchor chain detection system based on X-ray mapping according to claim 3, characterized in that: an X-ray source (2) is installed in the housing (1), and the X-ray source (2) penetrates The X-ray source (2) is fixedly connected with insert blocks (3) on both side walls of the X-ray source (2), and a socket (4) is fixedly connected to the inner wall of the lower end of the ray emitting area, and the socket (4) The upper side wall of the socket (3) is provided with a slot that matches the insert block (3), the side wall of the socket (4) is threadedly connected with a bolt (5) arranged horizontally, and the side wall of the insert block (3) is provided with a bolt (5) Matching threaded holes, both ends of the scanning area are provided with entrances and exits (11), a flat receiver (6) is installed on the inner wall of the lower end of the scanning area, and a flat receiver (6) is installed on the inner wall of the upper end of the ray receiving area. An image intensifier (7), and the image intensifier (7) is connected with the flat-panel receiver (6), an optical camera (8) is installed inside the ray receiving area, and the optical camera (8) and the image intensifier (7) ) Connection, the inside of the ray receiving area is rotatably connected with a roller (9), and the side wall of the roller (9) is fixedly connected with a plurality of surrounding levers (10), and the lower end of the scanning area is provided with The through port, and the shift lever (10) is provided through the through port.
  5. 根据权利要求4所述的一种基于X射线成图的自动锚链检测系统,其特征在于:所述壳体(1)靠近进出口(11)的两侧侧壁均固定连接有支架(24),且支架(2)上转动连接有导向轮(25)。The automatic anchor chain detection system based on X-ray mapping according to claim 4, characterized in that: the side walls of the housing (1) close to the inlet and outlet (11) are fixedly connected with brackets (24). ), and a guide wheel (25) is rotatably connected to the bracket (2).
  6. 根据权利要求4所述的一种基于X射线成图的自动锚链检测系统,其特征在于:所述壳体(1)的上端开设有开口,且壳体(1)的上端铰接有与开口匹配的盖板(12),且盖板(12) 的自由端固定连接有固定块(13),所述固定块(13)为中空结构,所述固定块(13)内部开设 有空腔(14),所述空腔(14)的一侧内壁通过多个弹簧(15)连接有竖直设置的滑板(16),且滑板(16)的下端固定连接有挡板(17),所述挡板(17)贯穿空腔(14)的内壁并延伸至外部设置,所述滑板(16)远离弹簧(15)的侧壁固定连接有竖直设置的连杆(18),所述空腔(14)的上端开设有条形开口(19),且连杆(18)贯穿条形开口(19)设置,所述连杆(18)的上端固定连接有按钮(20)。The automatic anchor chain detection system based on X-ray mapping according to claim 4, characterized in that: the upper end of the casing (1) is provided with an opening, and the upper end of the casing (1) is hinged with the opening The matching cover plate (12), and the free end of the cover plate (12) is fixedly connected with a fixing block (13), the fixing block (13) is a hollow structure, and the fixing block (13) is provided with a cavity ( 14), one side inner wall of the cavity (14) is connected with a vertically arranged sliding plate (16) through a plurality of springs (15), and the lower end of the sliding plate (16) is fixedly connected with a baffle (17), the The baffle (17) penetrates the inner wall of the cavity (14) and extends to the outside. The side wall of the sliding plate (16) away from the spring (15) is fixedly connected with a vertically arranged connecting rod (18). The upper end of (14) is provided with a strip-shaped opening (19), and the connecting rod (18) is arranged through the strip-shaped opening (19), and the upper end of the connecting rod (18) is fixedly connected with a button (20).
  7. 根据权利要求6所述的一种基于X射线成图的自动锚链检测系统,其特征在于:所述空腔(14)的下端内壁开设有滑槽(21),且挡板(17)的下端侧壁固定连接有与滑槽(21)滑动连接的滑杆(22)。The automatic anchor chain detection system based on X-ray mapping according to claim 6, characterized in that: the inner wall of the lower end of the cavity (14) is provided with a chute (21), and the baffle (17) The lower end side wall is fixedly connected with a sliding rod (22) which is slidably connected with the sliding groove (21).
  8. 根据权利要求4所述的一种基于X射线成图的自动锚链检测系统,其特征在于:所述射线接收区中安装有驱动电机,且驱动电机的输出端与辊筒(9)连接。The automatic anchor chain detection system based on X-ray mapping according to claim 4, characterized in that a driving motor is installed in the ray receiving area, and the output end of the driving motor is connected with the roller (9).
  9. 根据权利要求4所述的一种基于X射线成图的自动锚链检测系统,其特征在于:所述X射线源(2)的上端固定连接有握把(23),且握把(23)上包裹有绝缘套。The automatic anchor chain detection system based on X-ray mapping according to claim 4, characterized in that: the upper end of the X-ray source (2) is fixedly connected with a grip (23), and the grip (23) It is wrapped with an insulating sleeve.
  10. 根据权利要求所述的一种基于X射线成图的自动锚链检测系统,其特征在于:所述壳体(1)的上端开设有与固定块(13)匹配的插口。An automatic anchor chain detection system based on X-ray mapping according to claim, characterized in that: the upper end of the housing (1) is provided with an socket matching the fixing block (13).
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