WO2021079545A1 - Wire harness - Google Patents
Wire harness Download PDFInfo
- Publication number
- WO2021079545A1 WO2021079545A1 PCT/JP2020/016381 JP2020016381W WO2021079545A1 WO 2021079545 A1 WO2021079545 A1 WO 2021079545A1 JP 2020016381 W JP2020016381 W JP 2020016381W WO 2021079545 A1 WO2021079545 A1 WO 2021079545A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- electric wire
- electromagnetic wave
- wave absorbing
- region
- peripheral surface
- Prior art date
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Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B17/00—Insulators or insulating bodies characterised by their form
- H01B17/56—Insulating bodies
- H01B17/58—Tubes, sleeves, beads, or bobbins through which the conductor passes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
- H02G3/02—Details
- H02G3/04—Protective tubing or conduits, e.g. cable ladders or cable troughs
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
- H02G3/02—Details
- H02G3/06—Joints for connecting lengths of protective tubing or channels, to each other or to casings, e.g. to distribution boxes; Ensuring electrical continuity in the joint
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
- H02G3/22—Installations of cables or lines through walls, floors or ceilings, e.g. into buildings
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K9/00—Screening of apparatus or components against electric or magnetic fields
Definitions
- This disclosure relates to a wire harness.
- an electric wire that electrically connects a plurality of electric devices and an electromagnetic wave absorbing member that absorbs an electromagnetic wave (electromagnetic noise) radiated from the electric wire.
- an electromagnetic wave absorbing member is provided on the outer periphery of the electric wire by penetrating the electric wire through a through hole of the electromagnetic wave absorbing member made of a ferrite core or the like (see, for example, Patent Document 1).
- the electromagnetic wave absorbing member may come into contact with peripheral parts due to vibration caused by the running of the vehicle.
- abnormal noise may be generated.
- the purpose of the present disclosure is to provide a wire harness capable of suppressing the generation of abnormal noise.
- the wire harness of the present disclosure includes an electric wire member, a first exterior member accommodating the electric wire member, and a first exterior member accommodating the electric wire member and provided apart from the first exterior member in the length direction of the electric wire member.
- An electromagnetic wave absorbing member having a through hole through which the electric wire member penetrates, and provided between the first exterior member and the second exterior member in the length direction of the electric wire member, and the electromagnetic wave. It has a porous cushioning member that covers the outer periphery of the absorbing member, and the cushioning member is fixed so as to bridge the outer periphery of the first exterior member and the outer periphery of the second exterior member.
- the wire harness of the present disclosure has the effect of suppressing the generation of abnormal noise.
- FIG. 1 is a schematic configuration diagram showing a wire harness of one embodiment.
- FIG. 2 is a schematic cross-sectional view showing a wire harness of one embodiment.
- FIG. 3 is a schematic cross-sectional view (3-3 cross-sectional view in FIG. 2) showing a wire harness of one embodiment.
- FIG. 4 is a schematic perspective view showing a wire harness of one embodiment.
- FIG. 5 is a schematic side view showing a method for manufacturing a wire harness according to an embodiment.
- FIG. 6 is a schematic side view showing a method for manufacturing a wire harness according to an embodiment.
- FIG. 7 is a schematic side view showing a method for manufacturing a wire harness according to an embodiment.
- FIG. 8 is a schematic side view showing a method for manufacturing a wire harness according to an embodiment.
- FIG. 1 is a schematic configuration diagram showing a wire harness of one embodiment.
- FIG. 2 is a schematic cross-sectional view showing a wire harness of one embodiment.
- FIG. 3 is a schematic cross-section
- FIG. 9 is a schematic side view showing a method for manufacturing a wire harness according to an embodiment.
- FIG. 10 is a schematic side view showing a wire harness of a modified example.
- FIG. 11 is a schematic cross-sectional view showing a wire harness of a modified example.
- FIG. 12 is a schematic cross-sectional view showing a wire harness of a modified example.
- FIG. 13 is a schematic cross-sectional view showing a wire harness of a modified example.
- FIG. 14 is a schematic configuration diagram showing a wire harness of a modified example.
- the wire harness of the present disclosure accommodates an electric wire member, a first exterior member accommodating the electric wire member, and the electric wire member, and is provided apart from the first exterior member in the length direction of the electric wire member.
- a second exterior member and an electromagnetic wave absorbing member having a through hole through which the electric wire member penetrates and provided between the first exterior member and the second exterior member in the length direction of the electric wire member.
- a porous cushioning member that covers the outer periphery of the electromagnetic wave absorbing member, and the cushioning member is fixed so as to bridge the outer periphery of the first exterior member and the outer periphery of the second exterior member. ..
- the cushioning member can be interposed between the electromagnetic wave absorbing member and its peripheral parts. As a result, it is possible to suppress the direct contact between the electromagnetic wave absorbing member and the peripheral parts, so that it is possible to suppress the generation of abnormal noise due to the contact between the electromagnetic wave absorbing member and the peripheral parts. Further, since the cushioning member is fixed so as to bridge the outer periphery of the first exterior member and the outer periphery of the second exterior member, the cushioning member is not fixed to the electric wire member itself, but is between the cushioning member and the electric wire member. Space can be provided. As a result, the movement of the electric wire member can be allowed in the internal space of the cushioning member, and the arrangement of the electric wire member can be improved.
- the cushioning member is formed in a sheet shape having slits extending along the length direction of the electric wire member, and the cushioning member is a first direction intersecting the length direction of the electric wire member. It has one end portion, the first end portion, and a second end portion provided on the opposite side in the first direction, and the cushioning member has the second end portion on the first end portion.
- the electromagnetic wave absorbing member has a tubular shape that surrounds the outer circumference of the electromagnetic wave absorbing member over the entire circumference in the circumferential direction.
- the cushioning member is formed into a tubular shape that surrounds the outer circumference of the electromagnetic wave absorbing member over the entire circumference in the circumferential direction. Can be formed. Therefore, the cushioning member can be easily attached to the wire harness later. Thereby, the assembly workability of the wire harness can be improved.
- the outer circumference of the electromagnetic wave absorbing member can be surrounded by the cushioning member formed so as to form a tubular shape over the entire circumference in the circumferential direction. As a result, it is possible to suppress the generation of abnormal noise caused by the contact between the electromagnetic wave absorbing member and the peripheral parts over the entire circumference of the electromagnetic wave absorbing member in the circumferential direction.
- the cushioning member has a tubular shape that surrounds the outer circumference of the electromagnetic wave absorbing member over the entire circumference in the circumferential direction without having a slit extending along the length direction of the electric wire member.
- the outer circumference of the electromagnetic wave absorbing member can be surrounded by the tubular cushioning member over the entire circumference in the circumferential direction. As a result, it is possible to suppress the generation of abnormal noise due to contact between the electromagnetic wave absorbing member and peripheral parts over the entire circumference of the electromagnetic wave absorbing member in the circumferential direction.
- the electric wire member includes an electric wire and a covering member provided between the first exterior member and the second exterior member to cover the outer circumference of the electric wire, and the covering member is the electric wire. It is preferable that the through hole is penetrated in a state where the outer circumference of the cable is covered. According to this configuration, the electric wire is penetrated through the through hole of the electromagnetic wave absorbing member in a state of being covered with the covering member. Therefore, it is possible to prevent the inner peripheral surface of the through hole from directly contacting the outer peripheral surface of the electric wire. As a result, damage to the electric wire due to contact with the inner peripheral surface of the through hole can be suitably suppressed.
- One end of the covering member in the length direction is housed in the internal space of the first exterior member, and the other end of the covering member in the length direction is housed in the internal space of the second exterior member. It is preferable that it is. According to this configuration, the entire length of the electric wire exposed from both the first exterior member and the second exterior member can be protected by the covering member.
- the electromagnetic wave absorbing member can be fixed to the electric wire member by the fixing member. This makes it possible to preferably prevent the electromagnetic wave absorbing member from being displaced with respect to the electric wire member.
- the covering member further includes a fixing member for fixing the electromagnetic wave absorbing member to the electric wire member, and the covering member is formed in a sheet shape having a slit extending along the length direction of the electric wire.
- a fixing member for fixing the electromagnetic wave absorbing member to the electric wire member
- the covering member is formed in a sheet shape having a slit extending along the length direction of the electric wire.
- the covering member is formed so as to form a tubular shape that surrounds the outer periphery of the electric wire over the entire circumference in the circumferential direction by superimposing the fourth end portion on the third end portion. It is preferable that the outer periphery of the covering member is covered over the entire circumference in the circumferential direction.
- the covering member by superimposing the fourth end portion on the third end portion of the sheet-shaped covering member, the covering member can be formed into a tubular shape that surrounds the outer circumference of the electric wire over the entire circumference in the circumferential direction. .. Therefore, the covering member can be easily attached to the electric wire later. Thereby, the assembly workability of the wire harness can be improved.
- the electromagnetic wave absorbing member can be fixed to the electric wire by the fixing member.
- the fixing member so as to cover the outer periphery of the covering member over the entire circumference in the circumferential direction, the tubular state of the covering member can be maintained by the fixing member.
- the inner peripheral surface of the through hole faces the outer peripheral surface of the electric wire member, and the inner peripheral surface of the through hole is on the first portion, the first portion, and the central axis of the through hole.
- the fixing member has a second portion arranged at a point-symmetrical position with respect to the electromagnetic wave absorbing member so that the electric wire member comes into contact with the first portion and is separated from the second portion. It is preferable that it is fixed to the electric wire member.
- the electromagnetic wave absorbing member and the electric wire member are fixed (integrated) in a state where the electric wire member is in contact with the first portion and is arranged offset to the first portion side. Is made). Therefore, even when the electromagnetic wave absorbing member vibrates due to the traveling of the vehicle or the like, it is possible to prevent the electric wire member from being shaken in the through hole due to the vibration of the electromagnetic wave absorbing member.
- the electric wire member is inside the through hole due to the vibration of the electromagnetic wave absorbing member. It is possible to suppress the movement with. As a result, it is possible to suppress wear of the electric wire member due to contact with the inner peripheral surface of the through hole, and it is possible to preferably suppress damage to the electric wire member due to vibration of the electromagnetic wave absorbing member.
- opposite in the present specification means that the faces or members are in front of each other, not only when they are completely in front of each other, but also when they are partially in front of each other. Including the case of being in position. Further, the term “opposing” in the present specification refers to both the case where a member other than the two parts is interposed between the two parts and the case where nothing is interposed between the two parts. including.
- the fixing member is configured by winding one tape member, and the fixing member is formed on the outer periphery of the electric wire member led out from the through hole to the second exterior member side.
- the first region around which the member is wound and the tape member pulled out from the first region are adhered to the outer peripheral surface of the electromagnetic wave absorbing member, and the first exterior member side from the through hole.
- a fourth region formed so that the tape member pulled out from the third region is adhered to the outer peripheral surface of the electromagnetic wave absorbing member and extends to the first region.
- the tape member in the fourth region is formed so as to extend so as to intersect with the tape member in the second region, and the tape member is a part of the outer peripheral surface of the electromagnetic wave absorbing member in the circumferential direction.
- the first portion is formed so as to cover only, and the first portion absorbs the electromagnetic wave covered by the tape member more than the second portion in a direction intersecting the central axis direction in which the central axis of the through hole extends. It is preferable that the portion is arranged at a position close to the outer peripheral surface of the member.
- the tape member is formed so as to cover only a part of the outer peripheral surface of the electromagnetic wave absorbing member in the circumferential direction.
- the length of the tape member can be shortened as compared with the case where the tape member is formed so as to cover the outer peripheral surface of the electromagnetic wave absorbing member over the entire circumference in the circumferential direction.
- the manufacturing cost of the wire harness can be reduced.
- the braided member further includes a braided member that surrounds the outer periphery of the electric wire member, the braided member is provided so as to surround the outer periphery of the electromagnetic wave absorbing member, and the cushioning member covers the outer periphery of the braided member. It is preferable that it is provided so as to cover it.
- a cushioning member is formed so as to cover the outer circumference of the braided member.
- a cushioning member can be interposed between the braided member and the peripheral parts, so that it is possible to preferably suppress disconnection of the braided member due to contact between the braided member and the peripheral parts, for example.
- the first exterior member is a metal pipe, and a connecting member for fixing the end portion of the braided member in the length direction in a state of being electrically connected to the outer peripheral surface of the first exterior member. Further, it is preferable that the cushioning member is provided so as to cover the connecting member.
- the cushioning member is formed so as to cover the connecting member that connects the metal pipe and the braided member.
- the cushioning member can be interposed between the connecting member and the peripheral component, for example, the generation of abnormal noise due to the contact between the connecting member and the peripheral component can be suitably suppressed.
- a grommet attached to a mounting hole of a vehicle body panel provided between a waterproof area that needs to be waterproof and a non-waterproof area that does not need to be waterproof, and a connector connected to the end of the electric wire member.
- the connector is provided in the non-waterproof region, and an end portion of the first exterior member and the electromagnetic wave absorption are provided between the portion of the grommet arranged in the non-waterproof region and the connector. It is preferable that the member, the second exterior member, and the cushioning member are provided.
- the electromagnetic wave absorbing member is arranged in the non-waterproof area. Therefore, it is not necessary to make the electromagnetic wave absorbing member and its surrounding area a waterproof structure. As a result, it is not necessary to provide an additional member for the waterproof structure, so that an increase in the number of parts can be suppressed.
- the wire harness 10 shown in FIG. 1 electrically connects two or three or more electric devices (equipment).
- the wire harness 10 electrically connects an inverter 11 installed at the front of a vehicle V such as a hybrid vehicle or an electric vehicle and a high-voltage battery 12 installed behind the inverter 11 of the vehicle V.
- the wire harness 10 is arranged so as to pass under the floor of the vehicle V, for example.
- the intermediate portion of the wire harness 10 in the length direction is arranged so as to pass outside the vehicle interior such as under the floor of the vehicle V.
- the inverter 11 is connected to a wheel drive motor (not shown) that is a power source for traveling the vehicle.
- the inverter 11 generates AC power from the DC power of the high-voltage battery 12 and supplies the AC power to the motor.
- the high voltage battery 12 is, for example, a battery capable of supplying a voltage of several hundred volts.
- the wire harness 10 is an exterior that collectively encloses one or a plurality of electric wires (two in the present embodiment), a pair of connectors C1 attached to both ends of the electric wires 20, and a plurality of electric wires 20. It has a member 30 and an electromagnetic wave absorbing member 80.
- each electric wire 20 is connected to the inverter 11 via the connector C1, and the other end of each electric wire 20 is connected to the high voltage battery 12 via the connector C1.
- Each electric wire 20 is formed in a long shape so as to extend in the front-rear direction of the vehicle V, for example.
- Each electric wire 20 is formed so as to be bent in a two-dimensional shape or a three-dimensional shape, for example, depending on the arrangement path of the wire harness 10.
- Each electric wire 20 is, for example, a high-voltage electric wire capable of dealing with a high voltage and a large current.
- Each electric wire 20 may be, for example, a shielded electric wire having an electromagnetically shielded structure by itself, or a non-shielded electric wire having no electromagnetically shielded structure by itself.
- Each electric wire 20 of this embodiment is a non-shielded electric wire.
- the electric wire 20 is a coated electric wire having a core wire 21 made of a conductor and an insulating coating 22 covering the outer periphery of the core wire 21.
- the core wire 21 include a stranded wire formed by twisting a plurality of metal strands, a columnar conductor made of one columnar metal rod having a solid structure inside, and a tubular conductor having a hollow structure inside. Can be used.
- a stranded wire, a columnar conductor, or a tubular conductor may be used in combination.
- Examples of the columnar conductor include a single core wire and a bass bar.
- the core wire 21 of this embodiment is a stranded wire.
- a metal material such as copper-based or aluminum-based can be used.
- the cross-sectional shape (that is, the cross-sectional shape) obtained by cutting the core wire 21 along a plane orthogonal to the length direction of the core wire 21 can be any shape.
- the cross-sectional shape of the core wire 21 is formed, for example, into a circular shape, a semicircular shape, a polygonal shape, a square shape, or a flat shape.
- the cross-sectional shape of the core wire 21 of the present embodiment is formed in a circular shape.
- the insulating coating 22 covers, for example, the outer peripheral surface of the core wire 21 over the entire circumference in the circumferential direction.
- the insulating coating 22 is made of an insulating material such as a synthetic resin.
- a synthetic resin containing a polyolefin resin such as cross-linked polyethylene or cross-linked polypropylene as a main component can be used.
- the material of the insulating coating 22 one kind of material can be used alone, or two or more kinds of materials can be used in combination as appropriate.
- the insulating coating 22 can be formed, for example, by extrusion molding (extrusion coating) on the core wire 21.
- the exterior member 30 shown in FIG. 1 has a long tubular shape as a whole.
- a plurality of electric wires 20 are inserted in the internal space of the exterior member 30.
- the exterior member 30 is formed so as to surround the outer periphery of the plurality of electric wires 20 over the entire circumference, for example.
- the exterior member 30 protects the electric wire 20 from, for example, flying objects and water droplets.
- a metal or resin pipe, a resin protector, a flexible corrugated tube made of resin or the like, a rubber waterproof cover, or a combination thereof can be used.
- a metal material such as copper-based or aluminum-based can be used.
- a resin material having conductivity or a resin material having no conductivity can be used.
- synthetic resins such as polyolefin, polyamide, polyester, and ABS resin can be used.
- the exterior member 30 includes a corrugated tube 40, a grommet 50, a corrugated tube 60, and a covering member 70.
- the corrugated tube 40 has, for example, a tubular shape that collectively surrounds the outer circumferences of the plurality of electric wires 20 as a whole.
- the corrugated tube 40 is provided, for example, so as to surround the outer periphery of the plurality of electric wires 20 over the entire circumference in the circumferential direction.
- the corrugated tube 40 is provided so as to surround a part of the plurality of electric wires 20 in the length direction (axis direction), for example.
- the corrugated tube 40 has a bellows structure in which annular convex portions 41 and annular concave portions 42 are alternately arranged along the length direction thereof.
- the corrugated tube 40 is more flexible than the core wire 21.
- the corrugated tube 40 of the present embodiment is formed in a cylindrical shape.
- a resin material having no conductivity is used as the material of the corrugated tube 40 of the present embodiment.
- synthetic resins such as polyolefin, polyamide, polyester, and ABS resin can be used.
- the grommet 50 has, for example, a tubular shape that collectively surrounds the outer circumferences of the plurality of electric wires 20 as a whole.
- the grommet 50 is formed in a cylindrical shape as a whole, for example.
- the grommet 50 is attached to, for example, a mounting hole 200X formed in the vehicle body panel 200.
- the vehicle body panel 200 is located between, for example, a waterproof area that needs to be waterproof (for example, outside the vehicle interior) and a non-waterproof area that does not need to be waterproof (for example, inside the vehicle interior).
- the vehicle body panel 200 is provided so as to partition the outside of the vehicle interior, which is a waterproof region, and the interior of the vehicle, which is a non-waterproof region.
- the mounting hole 200X is formed so as to penetrate the vehicle body panel 200 in the thickness direction, and is formed so that a plurality of electric wires 20 can be inserted.
- the material of the grommet 50 for example, an elastic material having a relatively high hardness can be used.
- the elastic material for example, rubber such as ethylene propylene diene rubber or elastomer can be used.
- the grommet 50 has a function of waterproofing in the mounting hole 200X so that water does not enter the vehicle interior side of the non-waterproof area from the outside of the vehicle interior which is a waterproof area, and a function of fixing a plurality of electric wires 20 to the mounting hole 200X. Have.
- the grommet 50 was connected to, for example, a tubular portion 51, a flange portion 52 connected to an end portion of the tubular portion 51, and an end portion of the flange portion 52 opposite to the end portion connected to the tubular portion 51. It has a tubular portion 53.
- the flange portion 52 is formed so as to project radially outward from the other portions, that is, the outer circumferences of the tubular portions 51 and 53.
- the flange portion 52 is formed so as to project radially outward from the tubular portions 51 and 53 over the entire circumference of the tubular portions 51 and 53 in the circumferential direction, for example. That is, the outer diameter of the flange portion 52 is formed to be larger than the outer diameter of the tubular portions 51 and 53.
- the grommet 50 is, for example, a single component in which the tubular portion 51, the flange portion 52, and the tubular portion 53 are continuously and integrally formed.
- the flange portion 52 is fitted into the mounting hole 200X, the tubular portion 51 is arranged outside the vehicle interior, and the tubular portion 53 is arranged inside the vehicle interior.
- the tubular portion 51 is fitted to the outer circumference of the corrugated tube 40.
- the tubular portion 51 is formed in a tubular shape having a size that can be fitted to the outer circumference of the corrugated tube 40, for example.
- the tubular portion 51 of the present embodiment is formed in a cylindrical shape. On the inner peripheral surface of the end of the tubular portion 51, for example, one or a plurality (here, four) lips 51A that are engaged with the corrugated tube 40 are formed.
- Each lip 51A is formed continuously over the entire circumference of the inner peripheral surface of the tubular portion 51, for example, and is formed in a closed ring shape. Each lip 51A is formed so as to enter the annular recess 42 of the corrugated tube 40, for example, when the tubular portion 51 is fitted to the outer circumference of the corrugated tube 40.
- a connecting member 55 is provided on the outer peripheral surface of the tubular portion 51.
- the connecting member 55 for example, a binding band made of resin or metal, a caulking ring, or the like can be used.
- the outer peripheral side of the tubular portion 51 is tightened by the connecting member 55 and fixed to the corrugated tube 40.
- the tubular portion 51 is tightened from the outer peripheral side by the connecting member 55 until it adheres to the corrugated tube 40 in a liquidtight manner. As a result, it is possible to prevent water from entering the inside of the grommet 50 from between the tubular portion 51 and the corrugated tube 40.
- the corrugated tube 40 is provided so as to penetrate the grommet 50, for example.
- the corrugated tube 40 is formed so as to extend from the outside of the vehicle interior, which is a waterproof region, to the interior of the vehicle, which is a non-waterproof region, through the internal space of the grommet 50, for example.
- the corrugated tube 40 is derived from both ends of the grommet 50 in the axial direction.
- the flange portion 52 is configured to elastically adhere to the vehicle body panel 200, for example, when the grommet 50 is attached to the mounting hole 200X.
- the flange portion 52 has, for example, a ring plate shape that is consistent with the mounting hole 200X as a whole.
- the flange portion 52 has an outer flange 52A connected to the tubular portion 51 and an inner flange 52B connected to the tubular portion 53. When the grommet 50 is attached to the mounting hole 200X, the outer flange 52A is arranged outside the vehicle interior and the inner flange 52B is arranged inside the vehicle interior.
- a groove 54 is provided between the outer flange 52A and the inner flange 52B into which the vehicle body panel 200 constituting the peripheral edge of the mounting hole 200X is fitted.
- the outer flange 52A is in close contact with the surface of the vehicle body panel 200 facing the outside of the vehicle interior
- the inner flange 52B is in close contact with the surface of the vehicle body panel 200 facing the interior of the vehicle interior.
- the vehicle body panel 200 is elastically sandwiched between the outer flange 52A and the inner flange 52B. Therefore, when the vehicle body panel 200 is fitted into the groove portion 54, the movement of the grommet 50 in the axial direction is restricted.
- the tubular portion 53 is connected to, for example, the inner flange 52B.
- the tubular portion 53 is formed in a tubular shape having a size that allows the corrugated tube 40 to be inserted, for example.
- the tubular portion 53 of the present embodiment is formed in a cylindrical shape.
- the end of the corrugated tube 40 is derived from, for example, the tubular portion 53 of the grommet 50.
- the corrugated tube 40 led out from the tubular portion 53 is fixed to the tubular portion 53 by a tape (not shown) wound around the outer circumference of the tubular portion 53 and the outer circumference of the corrugated tube 40.
- the plurality of electric wires 20 are formed so as to extend from the outside of the vehicle interior, which is a waterproof region, to the interior of the vehicle, which is a non-waterproof region, through, for example, the internal space of the grommet 50 and the internal space of the corrugated tube 40.
- the plurality of electric wires 20 are led out from the end portion of the corrugated tube 40, for example, in the vehicle interior.
- the electric wire 20 led out from the corrugated tube 40 is formed so as to extend toward the connector C1 in the vehicle interior, for example.
- the corrugated tube 60 is provided, for example, apart from the corrugated tube 40 in the length direction of each electric wire 20.
- the corrugated tube 60 is provided, for example, between the corrugated tube 40 and the connector C1.
- the end of the corrugated tube 60 is connected to, for example, the connector C1.
- the corrugated tube 60 is formed so as to cover, for example, a part of the electric wire 20 in the length direction.
- the corrugated tube 60 has, for example, a tubular shape that collectively surrounds the outer circumferences of the plurality of electric wires 20 as a whole.
- the corrugated tube 60 has a bellows structure in which annular convex portions 61 and annular concave portions 62 are alternately arranged along the length direction thereof.
- the corrugated tube 60 is more flexible than the core wire 21.
- the corrugated tube 60 of the present embodiment is formed in a cylindrical shape.
- a resin material having no conductivity is used as the material of the corrugated tube 60 of the present embodiment.
- synthetic resins such as polyolefin, polyamide, polyester, and ABS resin can be used.
- the covering member 70 is provided so as to surround the outer circumference of the electric wire 20 located between the corrugated tube 40 and the corrugated tube 60, for example.
- the covering member 70 is provided so as to surround the electric wire 20 exposed from both the corrugated tubes 40 and 60, for example.
- the covering member 70 has, for example, a tubular shape that collectively surrounds the outer circumferences of the plurality of electric wires 20 as a whole.
- the covering member 70 is provided, for example, so as to surround the outer periphery of the plurality of electric wires 20 over the entire circumference in the circumferential direction.
- the covering member 70 has, for example, a tubular shape in which both ends of the electric wire 20 in the length direction are open.
- the covering member 70 is provided so as to surround a part of the electric wire 20 in the length direction, for example.
- one end of the covering member 70 in the length direction is housed in the internal space of the corrugated tube 40, and the other end in the length direction is housed in the internal space of the corrugated tube 60. That is, the outer circumference of one end of the covering member 70 is surrounded by the corrugated tube 40, and the outer circumference of the other end of the covering member 70 is surrounded by the corrugated tube 60.
- the end of the covering member 70 and the end of the corrugated tube 40 are provided so as to overlap in the radial direction of the electric wire 20, and the end of the covering member 70 and the end of the corrugated tube 60 are in the radial direction of the electric wire 20. It is provided so as to overlap with.
- the outer peripheral dimension of the covering member 70 is set smaller than, for example, the inner peripheral dimension of the corrugated tubes 40 and 60.
- the electric wire member 25 is composed of the covering member 70 and the electric wire 20.
- the covering member 70 is formed in a sheet shape having, for example, a slit 71 extending along the length direction of the electric wire 20.
- the covering member 70 is formed so as to form a tubular shape by, for example, winding a flexible resin sheet in the circumferential direction.
- the covering member 70 has, for example, an end portion 72 in a first direction (in FIG. 3, the circumferential direction of the electric wire 20) intersecting the length direction of the electric wire 20, and an end portion 73 opposite to the end portion 72 in the first direction. And have.
- the covering member 70 is formed so as to form a tubular shape by, for example, overlapping the end portion 72 and the end portion 73 in the radial direction of the electric wire 20.
- the inner peripheral dimension of the covering member 70 can be adjusted to match the outer peripheral dimension of the plurality of electric wires 20 by adjusting the overlapping width of the end portion 72 and the end portion 73, for example.
- the covering member 70 has elasticity capable of returning from a tubular state capable of surrounding the outer periphery of the electric wire 20 to a sheet state not surrounding the outer periphery of the electric wire 20, for example.
- a resin material having no conductivity is used as the material of the covering member 70 .
- resin material for example, synthetic resins such as polyethylene terephthalate, polyolefin, polyamide, polyester, and ABS resin can be used.
- covering member 70 for example, a twist tube can be used.
- the twist tube is made of, for example, a woven fabric made of polyethylene terephthalate or polyester.
- the twist tube is composed of, for example, woven resin fibers and has a mesh.
- the wire harness 10 includes, for example, an electromagnetic wave absorbing member 80 provided in a part of the electric wire 20 in the length direction, and a fixing member 90 for fixing the electromagnetic wave absorbing member 80 to the electric wire 20. ing.
- the wire harness 10 has, for example, a braided member 100 that collectively surrounds a plurality of electric wires 20, and a cushioning member 110 that covers the outer periphery of the electromagnetic wave absorbing member 80.
- the electromagnetic wave absorbing member 80 is provided on the outer periphery of the electric wire 20 located between the corrugated tube 40 and the corrugated tube 60, for example.
- a corrugated tube 40 is provided on one side of the electromagnetic wave absorbing member 80
- a corrugated tube 60 is provided on the other side of the electromagnetic wave absorbing member 80.
- the electromagnetic wave absorbing member 80 is provided, for example, apart from the corrugated tube 40 in the length direction of the electric wire 20.
- the electromagnetic wave absorbing member 80 is provided, for example, apart from the corrugated tube 60 in the length direction of the electric wire 20.
- the electromagnetic wave absorbing member 80 is provided, for example, so as to collectively surround the outer circumferences of the plurality of electric wires 20.
- the electromagnetic wave absorbing member 80 is provided, for example, so as to surround the outer periphery of the covering member 70 over the entire circumference in the circumferential direction.
- the electromagnetic wave absorbing member 80 absorbs a part of the electromagnetic wave (electromagnetic noise) radiated from the electric wire 20, for example.
- the end of the corrugated tube 40 arranged in the vehicle interior is provided between, for example, the tubular portion 53 arranged in the vehicle interior, which is a non-waterproof region of the grommet 50, and the electromagnetic wave absorbing member 80. ..
- the corrugated tube 60 is provided, for example, between the electromagnetic wave absorbing member 80 and the connector C1 arranged in the vehicle interior. That is, an end portion of the corrugated tube 40, an electromagnetic wave absorbing member 80, and a corrugated tube 60 are provided between the tubular portion 53 of the grommet 50 and the connector C1.
- the electromagnetic wave absorbing member 80 of the present embodiment is provided in the vehicle interior, which is a non-waterproof region.
- the electromagnetic wave absorbing member 80 has, for example, a through hole 81 through which a plurality of electric wires 20 collectively penetrate.
- the electromagnetic wave absorbing member 80 has an annular shape by having, for example, a through hole 81.
- the through hole 81 is formed so as to penetrate the electromagnetic wave absorbing member 80 in the length direction of the electric wire 20, for example.
- the plurality of electric wires 20 are provided so as to penetrate through the through hole 81, for example.
- the covering member 70 is provided so as to penetrate the through hole 81 in a state of collectively surrounding the outer circumferences of the plurality of electric wires 20, for example.
- the "ring” in the present specification is a circular ring having a circular outer edge shape, an elliptical or oval ring having an outer edge shape, a polygonal ring having a polygonal outer edge shape, and a polygonal ring having a rounded outer edge shape.
- the outer edge shape is composed of any closed shape connected by a straight line or a curved line.
- the "ring” has a shape having a through hole in a plan view, and the outer edge shape and the inner circumference shape of the through hole are the same shape, or the outer edge shape and the inner circumference shape of the through hole are different shapes. including.
- the "ring” includes a ring having a predetermined length extending along the penetrating direction of the through hole, and the length thereof does not matter. Further, the “ring” in the present specification may be regarded as a ring as a whole, and includes a C-shaped one having a notch or the like in a part thereof.
- the electromagnetic wave absorbing member 80 has, for example, a through hole 81 in a plan view seen from the length direction of the electric wire 20, and is formed in an annular shape having a predetermined length extending along the penetration direction of the through hole 81. ..
- the electromagnetic wave absorbing member 80 of this embodiment is composed of only an annular magnetic core 82.
- the magnetic core 82 of the present embodiment is formed in an annular shape.
- the magnetic core 82 has, for example, a function of reducing electromagnetic waves radiated from the electric wire 20 by being arranged so as to face the electric wire 20 over the entire circumference of the electric wire 20 in the circumferential direction.
- the magnetic core 82 absorbs electromagnetic waves radiated from the electric wire 20 and converts the energy of the electromagnetic waves into mechanical energy such as vibration or thermal energy. As a result, the adverse effect of the electromagnetic wave radiated from the electric wire 20 on the peripheral equipment and the like is reduced.
- opposite in the present specification means that the faces or members are in front of each other, not only when they are completely in front of each other, but also when they are partially in front of each other. Including the case of being in position. Further, the term “opposing” in the present specification refers to both the case where a member other than the two parts is interposed between the two parts and the case where nothing is interposed between the two parts. including.
- the magnetic core 82 is, for example, a molded product containing a soft magnetic material.
- the soft magnetic material include iron (Fe), iron alloy, ferrite and the like.
- the iron alloy include Fe-silicon (Si) alloy and Fe-nickel (Ni) alloy.
- As the magnetic core 82 for example, a ferrite core, an amorphous core, or a permalloy core can be used.
- the ferrite core is made of, for example, soft ferrite exhibiting soft magnetism.
- Examples of the soft ferrite include a ferrite containing nickel (Ni) and zinc (Zn) and a ferrite containing manganese (Mn) and zinc (Zn).
- the material of the magnetic core 82 can be appropriately selected, for example, according to the frequency band of the electromagnetic noise to be reduced.
- the magnetic core 82 of the present embodiment is continuously formed over the entire circumference in the circumferential direction, and is formed in a closed ring shape. That is, the magnetic core 82 of the present embodiment is not formed with a slit extending along the length direction of the electric wire 20.
- the magnetic core 82 of the present embodiment is composed of one component.
- the magnetic core 82 is composed of one component, but a plurality of core materials may be combined to form an annular magnetic core 82.
- the magnetic core 82 may be formed in an annular shape by combining a pair of core materials having a semicircular cross section.
- the magnetic core 82 extends, for example, with an outer peripheral surface 82A extending along the circumferential direction, a side surface 82B extending along the radial direction and facing the corrugated tube 60 side, and extending along the radial direction. It has a side surface 82C facing the corrugated tube 40 side.
- the side surfaces 82B and 82C are provided, for example, between the outer peripheral surface 82A and the inner peripheral surface of the through hole 81.
- the outer peripheral dimension of the magnetic core 82 is set to be larger than the outer peripheral dimension of the corrugated tubes 40 and 60, for example. Therefore, the outer peripheral surface 82A of the magnetic core 82 is provided at a position protruding outward in the radial direction from the outer peripheral surfaces of the corrugated tubes 40 and 60.
- the fixing member 90 is provided, for example, so as to fix the electromagnetic wave absorbing member 80 to a plurality of electric wires 20.
- the fixing member 90 is provided so as to fix the electromagnetic wave absorbing member 80 to the covering member 70, for example.
- the fixing member 90 has, for example, a function of restricting the movement of the electromagnetic wave absorbing member 80 in the length direction of the electric wire 20.
- the fixing member 90 is formed, for example, by winding one tape member 91 around an electromagnetic wave absorbing member 80 and a covering member 70.
- the tape member 91 has, for example, an adhesive layer on one surface.
- the tape member 91 is wound around the electromagnetic wave absorbing member 80 and the covering member 70, for example, with the adhesive layer facing inward in the radial direction.
- the tape member 91 covers, for example, the outer peripheral surface 82A of the electromagnetic wave absorbing member 80 and the outer peripheral surface of the covering member 70.
- the tape member 91 covers the outer peripheral surface 82A of the electromagnetic wave absorbing member 80 so as to tighten it radially inward, and also covers the outer peripheral surface of the covering member 70 so as to tighten it radially inward.
- the electromagnetic wave absorbing member 80 is fixed to the covering member 70 by being tightened inward in the radial direction by, for example, the tape member 91.
- the fixing member 90 has, for example, eight regions A1 to A8 integrally.
- the region A1 is a region in which the tape member 91 is wound around the electric wire 20 and the covering member 70 of the portion led out from the through hole 81 of the magnetic core 82 to the corrugated tube 60 side.
- the covering member 70 that collectively surrounds the outer circumferences of the plurality of electric wires 20 is wound a plurality of times over the entire circumference in the circumferential direction.
- the tape member 91 in the region A1 has, for example, a function of suppressing the covering member 70 from returning to the sheet state, that is, a function of maintaining the covering member 70 in the tubular state.
- the tape member 91 in the region A1 has, for example, an overlapping winding structure.
- the overlapping winding structure is a structure in which the tape member 91 is spirally wound so that predetermined portions of the tape member 91 in the width direction overlap each other.
- the overlap winding structure for example, a half wrap winding structure is preferable.
- the half-wrap winding structure is a structure in which the tape member 91 is spirally wound so that substantially half portions of the tape member 91 overlap each other in the width direction.
- a part of the tape member 91 in the region A1 is housed in the internal space of the corrugated tube 60, for example.
- the region A2 is a region connected to the region A1.
- the region A2 is, for example, a region in which the tape member 91 extends from the outer peripheral surface of the covering member 70 toward the outer peripheral surface 82A of the magnetic core 82 in a tensioned state.
- the tape member 91 in the region A2 is provided so as to be bridged between the outer peripheral surface of the covering member 70 and the outer peripheral surface 82A of the magnetic core 82.
- the tape member 91 in the region A2 is provided, for example, so as to face the side surface 82B of the magnetic core 82.
- Region A3 is a region connected to region A2.
- the region A3 is, for example, a region in which the tape member 91 is wound around the outer peripheral surface 82A of the magnetic core 82.
- the tape member 91 in the region A3 covers, for example, a part of the outer peripheral surface 82A of the magnetic core 82.
- the tape member 91 in the region A3 is adhered to, for example, a part of the outer peripheral surface 82A of the magnetic core 82.
- the region A4 is a region connected to the region A3.
- the tape member 91 applies tension from the outer peripheral surface 82A of the magnetic core 82 toward the outer peripheral surface of the covering member 70 at the portion led out from the through hole 81 of the magnetic core 82 to the corrugated tube 40 side. It is an area that extends in a stretched state.
- the tape member 91 in the region A4 is provided so as to be bridged between the outer peripheral surface 82A of the magnetic core 82 and the outer peripheral surface of the covering member 70.
- the tape member 91 in the region A4 is provided, for example, so as to face the side surface 82C of the magnetic core 82.
- the tape members 91 in the regions A2 to A4 are formed so as to intersect the magnetic core 82 in the circumferential direction and to be inclined so as to intersect the length direction of the electric wire 20, for example.
- the start end of the region A2 is located on the upper side in the drawing, and extends downward in the drawing from the start end of the region A2 toward the end of the region A4. ..
- Region A5 is a region connected to region A4.
- the region A5 is a region in which the tape member 91 is wound around the electric wire 20 and the covering member 70 of the portion led out from the through hole 81 of the magnetic core 82 to the corrugated tube 40 side.
- the covering member 70 that collectively surrounds the outer circumferences of the plurality of electric wires 20 is wound a plurality of times over the entire circumference in the circumferential direction.
- the tape member 91 in the region A5 has, for example, a function of suppressing the covering member 70 from returning to the sheet state, that is, a function of maintaining the covering member 70 in the tubular state.
- the tape member 91 in the region A5 has, for example, an overlapping winding structure.
- the tape member 91 in the region A5 has a half-wrap winding structure. A part of the tape member 91 in the region A5 is housed in the internal space of the corrugated tube 40, for example.
- Region A6 is a region connected to region A5.
- the region A6 is, for example, a region in which the tape member 91 extends from the outer peripheral surface of the covering member 70 toward the outer peripheral surface 82A of the magnetic core 82 in a tensioned state.
- the tape member 91 in the region A6 is provided so as to be bridged between the outer peripheral surface of the covering member 70 and the outer peripheral surface 82A of the magnetic core 82.
- the tape member 91 in the region A6 is provided, for example, so as to face the side surface 82C of the magnetic core 82.
- Region A7 is a region connected to region A6.
- the region A7 is, for example, a region in which the tape member 91 is wound around the outer peripheral surface 82A of the magnetic core 82.
- the tape member 91 in the region A7 is formed so as to intersect the tape member 91 in the region A3, for example.
- the tape member 91 in the region A7 covers, for example, a part of the outer peripheral surface 82A of the magnetic core 82.
- the tape member 91 in the region A7 is adhered to, for example, a part of the outer peripheral surface 82A of the magnetic core 82.
- Region A8 is a region connected to region A7.
- the region A8 is, for example, a region in which the tape member 91 extends from the outer peripheral surface 82A of the magnetic core 82 toward the region A1 in a tensioned state.
- the tape member 91 in the region A8 is provided so as to be bridged between the outer peripheral surface 82A of the magnetic core 82 and the outer peripheral surface of the covering member 70.
- the tape member 91 in the region A8 is provided, for example, so as to face the side surface 82B of the magnetic core 82.
- the tape members 91 in the regions A6 to A8 are formed so as to intersect the magnetic core 82 in the circumferential direction and to be inclined so as to intersect the length direction of the electric wire 20, for example.
- the tape member 91 in the regions A6 to A8 is formed so as to intersect the tape member 91 in the regions A2 to A4, for example.
- the start end of the region A6 is located on the upper side in the drawing, and extends downward in the drawing from the start end of the region A6 toward the end of the region A8. ..
- the tape member 91 is formed so as to adhere to, for example, only a part of the outer peripheral surface 82A of the magnetic core 82 with respect to the outer peripheral surface 82A.
- the tape member 91 is formed so as to adhere only to a region smaller than 1/2 of the entire outer peripheral surface 82A of the magnetic core 82, for example.
- the tape member 91 is formed so as to adhere only to a region smaller than 1/4 of the entire outer peripheral surface 82A of the magnetic core 82, for example.
- the tape member 91 is formed so as to adhere only to a region smaller than 1/4 of the entire circumference in the circumferential direction of the outer peripheral surface 82A of the magnetic core 82, for example.
- the tape member 91 is formed so as to be in close contact with the outer peripheral surface of the covering member 70 led out from the through hole 81 of the magnetic core 82 over the entire circumference in the circumferential direction.
- the braided member 100 has, for example, a tubular shape that collectively surrounds the outer circumferences of the plurality of electric wires 20 as a whole.
- the braided member 100 is provided, for example, so as to surround the outer circumference of the electric wire 20 over substantially the entire length in the length direction of the electric wire 20.
- the braided member 100 is formed so as to collectively surround the outer periphery of a plurality of electric wires 20 and the outer periphery of the end portion of the covering member 70 and the outer periphery of the fixing member 90, for example, in the internal space of the corrugated tube 40. ing.
- the braided member 100 is formed so as to collectively surround the outer periphery of a plurality of electric wires 20 and the outer periphery of the end portion of the covering member 70 and the outer periphery of the fixing member 90, for example, in the internal space of the corrugated tube 60. ing.
- the braided member 100 is formed so as to surround the outer periphery of the electromagnetic wave absorbing member 80 between the corrugated tube 40 and the corrugated tube 60, for example.
- the braided member 100 is formed so as to surround the outer periphery of the covering member 70 and the fixing member 90 exposed from the corrugated tubes 40 and 60, for example.
- the braided member 100 is formed so that, for example, the outer shape of the portion covering the electromagnetic wave absorbing member 80 is larger than the outer shape of the other portion.
- the braided member 100 a braided member in which a plurality of metal strands are knitted or a braided member in which a metal strand and a resin strand are combined can be used.
- a metal material such as copper-based or aluminum-based can be used.
- the resin wire for example, reinforcing fibers having excellent insulating properties and shear resistance such as para-aramid fibers can be used.
- both ends of the braided member 100 are grounded (grounded) at, for example, a connector C1 or the like.
- the cushioning member 110 is provided so as to surround the outer periphery of the electromagnetic wave absorbing member 80, for example.
- the cushioning member 110 has, for example, a tubular shape so as to surround the outer circumference of the electromagnetic wave absorbing member 80 over the entire circumference in the circumferential direction.
- the cushioning member 110 has, for example, a tubular shape in which both ends of the electric wire 20 in the length direction are open.
- the cushioning member 110 has, for example, porosity.
- As the material of the cushioning member 110 for example, a material having excellent shock absorption and cushioning properties can be used.
- the material of the cushioning member 110 a material having better shock absorption and cushioning properties than the corrugated tubes 40 and 60 can be used.
- a material having excellent sound absorption can be used.
- a material having better sound absorption than the corrugated tubes 40 and 60 can be used.
- a foamed resin can be used as the material of the buffer member 110.
- the bubble structure in the foamed resin may be an open cell structure or a closed cell structure.
- urethane foam, polyethylene foam, ethylene propylene diene rubber foam, or the like can be used.
- the cushioning member 110 is provided so as to be bridged between the outer circumference of the corrugated tube 40 and the outer circumference of the corrugated tube 60, for example.
- one end of the cushioning member 110 in the length direction is fixed to the outer peripheral surface of the corrugated tube 40 by the fixing member 120, and the other end in the length direction is fixed to the outer peripheral surface of the corrugated tube 60 by the fixing member 130.
- the cushioning member 110 is formed so as to surround, for example, the electric wire 20, the covering member 70, the fixing member 90, the braided member 100, and the electromagnetic wave absorbing member 80 exposed from the corrugated tubes 40 and 60 over the entire circumference in the circumferential direction. That is, the electric wire 20, the covering member 70, the fixing member 90, the braided member 100, and the electromagnetic wave absorbing member 80 exposed from the corrugated tubes 40 and 60 are housed in the internal space of the cushioning member 110.
- the cushioning member 110 has, for example, a slit 111 extending along the length direction of the electric wire 20.
- the cushioning member 110 is formed so as to form a tubular shape by, for example, winding a flexible sheet in the circumferential direction.
- the cushioning member 110 is, for example, an end portion 112 in a first direction (in FIG. 3, the circumferential direction of the electric wire 20) intersecting the length direction of the electric wire 20, and an end portion 113 opposite to the end portion 112 in the first direction. And have.
- the cushioning member 110 is formed so as to form a tubular shape by, for example, superimposing the end portion 112 and the end portion 113 in the radial direction of the electromagnetic wave absorbing member 80.
- the inner peripheral dimension of the cushioning member 110 can be adjusted to match the outer peripheral dimension of the electromagnetic wave absorbing member 80 by, for example, adjusting the overlapping width of the end portion 112 and the end portion 113.
- the cushioning member 110 has elasticity capable of returning from a tubular state capable of surrounding the outer periphery of the electromagnetic wave absorbing member 80 to a sheet state not surrounding the outer periphery of the electromagnetic wave absorbing member 80, for example.
- the cushioning member 110 of this embodiment does not have an adhesive surface or an adhesive surface.
- the cushioning member 110 is maintained in a tubular state by being fixed to the corrugated tubes 40 and 60 by the fixing members 120 and 130 shown in FIG. 2, for example.
- the fixing member 120 is formed so as to fix, for example, the end portion of the cushioning member 110 in the length direction to the outer peripheral surface of the corrugated tube 40.
- the fixing member 130 is formed so as to fix the end portion of the cushioning member 110 in the length direction to the outer peripheral surface of the corrugated tube 60, for example.
- a tape member, a binding band, a caulking band, or the like can be used as the fixing members 120 and 130.
- the fixing members 120 and 130 of the present embodiment are tape members having an adhesive layer on one surface.
- the fixing member 120 is wound, for example, over the outer peripheral surface of the end portion of the cushioning member 110 in the length direction and the outer peripheral surface of the corrugated tube 40 exposed from the cushioning member 110.
- the fixing member 120 is continuously wound around the range from the outer peripheral surface of the cushioning member 110 to the outer peripheral surface of the corrugated tube 40, for example.
- the fixing member 120 has, for example, an overlapping winding structure.
- the fixing member 120 has, for example, a half-wrap winding structure.
- the fixing member 120 is wound around the outer periphery of the end portion of the cushioning member 110 so that the tubular state of the cushioning member 110 is maintained, for example.
- the fixing member 130 is wound, for example, over the outer peripheral surface of the end portion of the cushioning member 110 in the length direction and the outer peripheral surface of the corrugated tube 60 exposed from the cushioning member 110.
- the fixing member 130 is continuously wound around the range from the outer peripheral surface of the cushioning member 110 to the outer peripheral surface of the corrugated tube 60, for example.
- the fixing member 130 has, for example, an overlapping winding structure.
- the fixing member 130 has, for example, a half-wrap winding structure.
- the fixing member 130 is wound around the outer periphery of the end portion of the cushioning member 110 so that the tubular state of the cushioning member 110 is maintained, for example.
- the sheet-shaped covering member 70 is wound in the circumferential direction to form a tubular covering member 70 that collectively surrounds the outer circumferences of the plurality of electric wires 20.
- the covering member 70 surrounding the plurality of electric wires 20 is passed through the through hole 81 of the magnetic core 82.
- the covering member 70 since the end portion 72 and the end portion 73 of the covering member 70 are not adhered to each other, the covering member 70 tries to return to the sheet state.
- the covering member 70 since the covering member 70 is penetrated through the through hole 81 in a tubular shape, when the covering member 70 tries to return to the sheet state, the covering member 70 is brought into contact with the inner peripheral surface of the through hole 81. be able to. As a result, it is possible to prevent the covering member 70 from returning to the sheet state, and the covering member 70 can be maintained in the tubular state.
- the tape member 91 is wound around the covering member 70 led out from the through hole 81.
- the tape member 91 is wound around the covering member 70 a plurality of times over the entire circumference in the circumferential direction, for example, by a half-wrap winding structure.
- the region A1 of the fixing member 90 is formed.
- the covering member 70 is maintained in a tubular state.
- the tape member 91 pulled out from the region A1 was drawn out from the through hole 81 to the side opposite to the region A1 while being attached to the outer peripheral surface 82A of the magnetic core 82. Tension is applied to the outer peripheral surface of the covering member 70 to extend it. The tape member 91 at this time is extended so as to be inclined with respect to the length direction of the electric wire 20. As a result, the region A2, the region A3, and the region A4 of the fixing member 90 are formed.
- the tape member 91 is wound around the covering member 70 led out from the through hole 81 to the side opposite to the region A1.
- the tape member 91 is wound around the covering member 70 a plurality of times over the entire circumference in the circumferential direction, for example, by a half-wrap winding structure. As a result, the region A5 of the fixing member 90 is formed.
- the electromagnetic wave absorbing member 80 is fixed to the electric wire 20 and the covering member 70. Thereby, it is possible to regulate the movement of the electromagnetic wave absorbing member 80 in the length direction of the electric wire 20.
- the wire harness 10 has an electric wire 20, a corrugated tube 40 accommodating the electric wire 20, and a corrugated tube 60 accommodating the electric wire 20 and provided apart from the corrugated tube 40 in the length direction of the electric wire 20. ..
- the wire harness 10 has a through hole 81 through which the electric wire 20 penetrates, and the electromagnetic wave absorbing member 80 provided between the corrugated tube 40 and the corrugated tube 60 in the length direction of the electric wire 20 and the outer circumference of the electromagnetic wave absorbing member 80. It has a porous buffer member 110 that covers the above.
- the cushioning member 110 is fixed so as to bridge the outer circumference of the corrugated tube 40 and the outer circumference of the corrugated tube 60.
- the cushioning member 110 can be interposed between the electromagnetic wave absorbing member 80 and its peripheral parts. As a result, it is possible to suppress the generation of abnormal noise caused by the contact between the electromagnetic wave absorbing member 80 and the peripheral parts.
- the cushioning member 110 is fixed so as to bridge the outer circumference of the corrugated tube 40 and the outer circumference of the corrugated tube 60, the cushioning member 110 is not fixed to the electric wire 20 itself, and the cushioning member 110 and the electric wire 20 are not fixed. A space can be provided between and. As a result, the movement of the electric wire 20 can be allowed in the internal space of the cushioning member 110, and the arrangement of the electric wire 20 can be improved.
- the cushioning member 110 is formed so as to form a tubular shape that surrounds the outer circumference of the electromagnetic wave absorbing member 80 over the entire circumference in the circumferential direction. .. Therefore, the cushioning member 110 can be easily attached to the wire harness 10 later. Thereby, the assembly workability of the wire harness 10 can be improved.
- the outer circumference of the electromagnetic wave absorbing member 80 is surrounded by the cushioning member 110 formed so as to form a tubular shape over the entire circumference in the circumferential direction.
- the inner peripheral dimension and the outer peripheral dimension of the cushioning member 110 can be easily adjusted according to the outer peripheral dimension of the electromagnetic wave absorbing member 80. .. As a result, it is possible to preferably suppress an increase in the outer peripheral dimension of the cushioning member 110.
- a covering member 70 is provided between the corrugated tube 40 and the corrugated tube 60 to cover the outer circumference of the electric wire 20, and the electric wire 20 is provided with a through hole of the electromagnetic wave absorbing member 80 in a state of being covered by the covering member 70. It was made to penetrate 81. Therefore, it is possible to prevent the inner peripheral surface of the through hole 81 from directly contacting the outer peripheral surface of the electric wire 20. As a result, damage to the electric wire 20 due to contact with the inner peripheral surface of the through hole 81 can be suitably suppressed.
- the electromagnetic wave absorbing member 80 is fixed to the electric wire 20 by the fixing member 90. As a result, it is possible to preferably prevent the electromagnetic wave absorbing member 80 from being displaced with respect to the electric wire 20.
- the covering member 70 is formed so as to form a tubular shape that surrounds the outer circumference of the electric wire 20 over the entire circumference in the circumferential direction. Therefore, the covering member 70 can be easily attached to the electric wire 20 later. Thereby, the assembly workability of the wire harness 10 can be improved.
- the fixing member 90 By forming the fixing member 90 so as to cover the entire circumference of the outer circumference of the covering member 70 in the circumferential direction, the tubular state of the covering member 70 can be maintained by the fixing member 90. As a result, it is possible to suppress an increase in the number of parts as compared with the case where the member for fixing the electromagnetic wave absorbing member 80 to the electric wire 20 and the member for maintaining the tubular state of the covering member 70 are separately provided.
- the tape member 91 is formed so as to cover only a part of the outer peripheral surface of the electromagnetic wave absorbing member 80 in the circumferential direction. Thereby, for example, the length of the tape member 91 can be shortened as compared with the case where the tape member is formed so as to cover the outer peripheral surface of the electromagnetic wave absorbing member 80 over the entire circumference in the circumferential direction. As a result, the manufacturing cost of the wire harness 10 can be reduced.
- the braided member 100 was formed so as to surround the outer periphery of the electromagnetic wave absorbing member 80, and the cushioning member 110 was formed so as to cover the outer periphery of the braided member 100.
- the cushioning member 110 can be interposed between the braided member 100 and the peripheral parts, it is possible to preferably prevent the braided member 100 from being disconnected due to contact between the braided member 100 and the peripheral parts, for example. ..
- the end of the corrugated tube 40, the electromagnetic wave absorbing member 80, the corrugated tube 60, and the cushioning member 110 are provided between the tubular portion 53 arranged in the non-waterproof region of the grommet 50 and the connector C1. .. According to this configuration, the electromagnetic wave absorbing member 80 is arranged in the non-waterproof region. Therefore, it is not necessary to make the electromagnetic wave absorbing member 80 and its peripheral region a waterproof structure. As a result, it is not necessary to provide an additional member for the waterproof structure, so that an increase in the number of parts can be suppressed.
- the tape member 91 is wound so as to expose the end portion of the covering member 70 in the length direction, but the present invention is not limited to this.
- the tape member 91 may be wound so as to cover the end portion of the covering member 70 in the length direction.
- the tape member 91 is wound, for example, over the outer peripheral surface of the end portion of the covering member 70 in the length direction and the outer peripheral surface of the electric wire 20 exposed from the covering member 70.
- the tape member 91 is continuously wound around the range from the outer peripheral surface of the covering member 70 to the outer peripheral surface of the electric wire 20. According to such a configuration, it is possible to more preferably suppress the covering member 70 from returning to the sheet state.
- the electric wire member 25 may be arranged in contact with a part of the inner peripheral surface of the through hole 81 inside the through hole 81 of the electromagnetic wave absorbing member 80.
- the electric wire member 25 is arranged inside the through hole 81 so as to be in contact with a part of the inner peripheral surface of the through hole 81 and to be offset to a part in the circumferential direction of the through hole 81. It is wound around the outer peripheral surfaces of the electromagnetic wave absorbing member 80 and the electric wire member 25.
- the inner peripheral surface of the through hole 81 has a first portion 81A, the first portion 81A thereof, and a second portion 81B arranged at a position symmetrical with respect to the central axis of the through hole 81.
- the electric wire member 25 is in contact with the first portion 81A and separated from the second portion 81B inside the through hole 81.
- a part of the covering member 70 is in contact with the first portion 81A and separated from the second portion 81B inside the through hole 81.
- the first portion 81A with which the electric wire member 25 comes into contact has an electromagnetic wave covered by the tape member 91 rather than the second portion 81B in a direction intersecting the central axis direction in which the central axis passing through the center of the through hole 81 extends. It is provided at a position close to the region 84, which is the outer peripheral surface of the absorbing member 80.
- the first portion 81A is, for example, the inner peripheral surface of the through hole 81 of the portion corresponding to the region 84 in the circumferential direction of the electromagnetic wave absorbing member 80.
- the first portion 81A is a portion located at the same angle as the region 84 of the outer peripheral surface 82A of the magnetic core 82 in the circumferential direction of the magnetic core 82.
- the first portion 81A is a portion of the inner peripheral surface of the through hole 81 located on the back side of the region 84.
- the tape member 91 of this modified example absorbs electromagnetic waves so that, for example, the electric wire member 25 is brought into contact with the first portion 81A inside the through hole 81 and is arranged offset to the first portion 81A side (region 84 side).
- the member 80 is fixed to the outer periphery of the electric wire member 25.
- the outer peripheral surface of the electric wire member 25 (here) by the tape member 91 in a state where the electric wire member 25 is in contact with the first portion 81A and is offset toward the first portion 81A inside the through hole 81.
- the plurality of electric wires 20 of this modified example are provided so as to be arranged in a direction intersecting a straight line connecting the first portion 81A and the second portion 81B, for example.
- the electric wire member 25 is arranged, for example, in the same direction over the entire length of the through hole 81 in the central axis direction, that is, on the region 84 side.
- the electromagnetic wave absorbing member 80 and the electric wire member 25 are fixed in a state where the electric wire member 25 is in contact with the first portion 81A and is arranged offset to the first portion 81A side inside the through hole 81. (Integrated). Therefore, even when the electromagnetic wave absorbing member 80 vibrates due to the traveling of the vehicle or the like, it is possible to prevent the electric wire member 25 from being shaken in the through hole 81 due to the vibration of the electromagnetic wave absorbing member 80. For example, as compared with the case where the electromagnetic wave absorbing member 80 and the electric wire member 25 are fixed in a state where the electric wire member 25 does not contact the inner peripheral surface of the through hole 81, the electric wire member 25 penetrates due to the vibration of the electromagnetic wave absorbing member 80.
- the electric wire member 25 is composed of the electric wire 20 and the covering member 70, but the present invention is not limited to this.
- the electric wire member 25 may be formed only by the electric wire 20. That is, the covering member 70 may be omitted.
- the covering member 70 when the covering member 70 is omitted, for example, the outer peripheral surface of the electric wire 20 is brought into contact with the first portion 81A of the inner peripheral surface of the through hole 81.
- the corrugated tube 40 is embodied as the first exterior member
- the corrugated tube 60 is embodied as the second exterior member
- the present invention is not limited to this.
- a hard resin pipe, a metal pipe, or a rubber waterproof cover can be used as the first exterior member and the second exterior member.
- the first exterior member and the second exterior member may be embodied in different types of exterior members.
- the first exterior member may be embodied in a metal pipe 140, and the second exterior member may be embodied in a corrugated tube 60.
- the pipe 140 has a tubular shape that collectively surrounds the outer circumferences of the plurality of electric wires 20 as a whole.
- the outer peripheral surface of the pipe 140 is formed, for example, as a smooth surface.
- a metal material such as copper-based or aluminum-based can be used.
- the pipe 140 has, for example, a function of electromagnetically shielding a plurality of electric wires 20 at once and a function of protecting the plurality of electric wires 20 from flying objects and water droplets.
- the pipe 140 is provided so as to surround the outer periphery of the end portion of the covering member 70, for example.
- the pipe 140 is provided so as to surround a part of the outer circumference of the tape member 91, for example.
- the covering member 70 and the tape member 91 reduce or prevent the electric wire 20 from being damaged by the edge of the pipe 140.
- the end of the braided member 100 is connected to the outer peripheral surface of the end of the pipe 140 in the length direction.
- the end portion of the braided member 100 in the length direction is connected to the outer peripheral surface of the pipe 140 by a caulking ring 150 provided on the outer peripheral side of the braided member 100, for example, in a state of being in direct contact with the outer peripheral surface of the pipe 140.
- the caulking ring 150 is fitted to the outside of the pipe 140, for example, in such a manner that the end portion of the braided member 100 is sandwiched between the caulking ring 150 and the outer peripheral surface of the pipe 140.
- the caulking ring 150 is tightened inward in the radial direction of the pipe 140, so that the end portion of the braided member 100 is fixed in direct contact with the outer peripheral surface of the pipe 140. As a result, the electrical continuity between the braided member 100 and the pipe 140 is stably ensured.
- the material of the caulking ring 150 for example, a copper-based, iron-based or aluminum-based metal material can be used.
- the material of the caulking ring 150 is preferably, for example, a metal material of the same type as the metal material constituting the pipe 140.
- the cushioning member 110 is provided so as to surround the outer periphery of the electromagnetic wave absorbing member 80 provided between the pipe 140 and the corrugated tube 60, for example.
- the cushioning member 110 is provided so as to be bridged between the outer circumference of the pipe 140 and the outer circumference of the corrugated tube 60, for example.
- one end of the cushioning member 110 in the length direction is fixed to the outer peripheral surface of the pipe 140 by the fixing member 120, and the other end in the length direction is fixed to the outer peripheral surface of the corrugated tube 60 by the fixing member 130.
- the cushioning member 110 is fixed to the outer circumference of the pipe 140 so as to cover the outer circumference of the caulking ring 150, for example.
- the caulking ring 150 is housed in the internal space of the cushioning member 110. According to this configuration, since the caulking ring 150 is covered with the cushioning member 110, it is possible to suppress the generation of abnormal noise due to the contact between the caulking ring 150 and the peripheral parts.
- the caulking ring 150 is used as a connecting member for fixing the end portion of the braided member 100 to the outer peripheral surface of the pipe 140 in a state of being electrically connected, but the present invention is not limited to this.
- a metal band, a resin binding band, an adhesive tape, or the like may be used as the connecting member.
- An adhesive layer or an adhesive layer may be provided on one surface of the cushioning member 110 of the above embodiment.
- an adhesive layer or an adhesive layer may be provided on one surface of the end 113 of the cushioning member 110.
- the cushioning member 110 is embodied in a sheet-like structure having slits 111 extending along the length direction of the electric wire 20, but the present invention is not limited to this.
- the cushioning member 110 may be embodied in a tubular structure having no slit extending along the length direction of the electric wire 20.
- the cushioning member 110 of this modified example is formed so as to surround the outer circumference of the electromagnetic wave absorbing member 80 over the entire circumference in the circumferential direction.
- the cushioning member 110 of this modification is already formed as a cylinder from the state before the electromagnetic wave absorbing member 80 is arranged inside.
- the covering member 70 is embodied in a structure having a slit 71 extending along the length direction of the electric wire 20, but the present invention is not limited to this.
- the covering member 70 may be embodied in a tubular structure having no slit extending along the length direction of the electric wire 20.
- the covering member 70 of this modified example is formed so as to surround the outer circumferences of the plurality of electric wires 20 over the entire circumference in the circumferential direction.
- the covering member 70 of this modification is already formed as a tubular body from the state before the electric wire 20 is arranged inside.
- the braided member 100 is provided so as to cover the outer periphery of the electromagnetic wave absorbing member 80, but the present invention is not limited to this.
- the braided member 100 may be passed through the through hole 81 of the electromagnetic wave absorbing member 80.
- the braided member 100 in the above embodiment may be omitted.
- the electric wire 20 of the above embodiment may be changed to a shielded electric wire.
- the electromagnetic wave absorbing member 80 is composed of only the magnetic core 82, but the present invention is not limited to this.
- the electromagnetic wave absorbing member 80 may include a magnetic core 82 and a case for accommodating the magnetic core 82.
- the number and installation positions of the electromagnetic wave absorbing members 80 in the above embodiment are not particularly limited.
- two or more electromagnetic wave absorbing members 80 may be provided for the wire harness 10.
- the electromagnetic wave absorbing member 80 may be provided outside the vehicle interior, which is a waterproof region.
- the winding method of the tape member 91 of the above embodiment is not particularly limited.
- the tape member 91 may be formed so as to cover the entire outer peripheral surface of the electromagnetic wave absorbing member 80.
- the fixing member 90 is composed of the tape member 91, but the present invention is not limited to this.
- a metal band or a resin binding band can be used as the fixing member 90.
- the number of electric wires 20 housed inside the exterior member 30 is two, but the number is not particularly limited, and the number of electric wires 20 can be changed according to the specifications of the vehicle V. ..
- the number of electric wires 20 housed inside the exterior member 30 may be one or three or more.
- a low-voltage electric wire for connecting a low-voltage battery and various low-voltage devices for example, a lamp, a car audio, etc.
- the arrangement relationship between the inverter 11 and the high-voltage battery 12 in the vehicle V is not limited to the above embodiment, and may be appropriately changed according to the vehicle configuration.
- the high-voltage battery 12 may be arranged substantially on the floor of the vehicle V, and may be embodied in a wire harness 10 that electrically connects the high-voltage battery 12 and the inverter 11.
- the inverter 11 and the high-voltage battery 12 are adopted as the electric devices connected by the wire harness 10, but the present invention is not limited to this.
- it may be used for an electric wire connecting the inverter 11 and the motor for driving the wheels. That is, it is applicable as long as it electrically connects the electric devices mounted on the vehicle V.
- an empty space may be formed between the inner peripheral surface of the porous buffer member 110 and the outer peripheral surface of the braided member 100.
- This empty space is deformed by the deformation of the porous cushioning member 110 and / or the deformation of the braided member 100, and the inner peripheral surface of the porous cushioning member 110 and the outer peripheral surface of the braided member 100 partially contact each other. You can do it.
- the porous buffer member 110 may be a soft or flexible, synthetic resin sponge, or a soft or flexible sheet-like synthetic resin sponge.
- the corrugated tube can be reversibly expanded and contracted in the length direction, for example, in the embodiment of FIG. 2, the separation distance between the open end of the corrugated tube 40 and the open end of the corrugated tube 60 may vary.
- the porous buffer member 110 is soft or flexible, it is possible to flexibly cope with fluctuations in the separation distance between the open ends of the two exterior members to which the porous buffer member 110 is fixed.
- the porous cushioning member 110 is a synthetic resin sponge, the cushioning member 110 is easily available.
- porous buffer member 110 is a soft or flexible sheet-like synthetic resin sponge
- a roll of the porous buffer member 110 can be easily formed, and exterior members such as corrugated tubes 40 and 60 can be easily formed. The work of winding the porous cushioning member 110 around the outer peripheral surface of the is facilitated.
- the porous buffer member 110 can have a relatively low bulk density.
- the bulk density of the porous buffer member 110 may be a part of other elements (eg, an electromagnetic wave absorbing member 80, an electric wire member 25, and a braided member 100) arranged inside the porous buffer member 110. It may be lower than that of all).
- the bulk density of the porous buffer member 110 is lower than that of the electromagnetic wave absorbing member 80, lower than that of the wire member 25, and lower than that of the braided member 100.
- the porous buffer member 110 has the lowest bulk density among the porous buffer member 110, the electromagnetic wave absorbing member 80, the electric wire member 25, the braided member 100, and the exterior members 40 and 60, the porous buffer member 110 has the lowest bulk density.
- the porous buffer member 110 hardly vibrates or the vibration of the porous buffer member 110 is rapidly damped while the vehicle is running.
- a low bulk density porous buffer member 110 is one of other elements (for example, an electromagnetic wave absorbing member 80, an electric wire member 25, and a braided member 100) arranged inside the porous buffer member 110. It is advantageous to absorb or attenuate the vibration of a part or all) by direct or indirect vibration propagation. Further, the low bulk density porous buffer member 110 is advantageous for absorbing or attenuating vibrations of exterior members such as corrugated tubes 40 and 60 that come into direct contact with the low bulk density porous buffer member 110. ..
- the porous cushioning member 110 is advantageous for absorbing or attenuating vibrations generated by other elements of the wire harness 10 and is also disposed inside the porous cushioning member 110. It is advantageous to reduce the sound generated by the element from leaking to the outside of the wire harness 10. Further, the low bulk density porous buffer member 110 is relatively lightweight and is advantageous for the vehicle wire harness 10.
- the electromagnetic wave absorbing member 80 of the embodiment may be referred to as an electromagnetic noise filter coaxially attached to the electric wire 20.
- the porous cushioning member 110 of the embodiment may be referred to as a roll of soft or flexible sheet-like synthetic resin sponge.
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Abstract
The present disclosure provides a wire harness that can suppress the generation of abnormal noise. This wire harness 10 according to a mode of the present disclosure has: an electric wire 20; a corrugated tube 40 that accommodates the electric wire 20; and a corrugated tube 60 provided separated from the corrugated tube 40 in the length direction of the electric wire 20. The wire harness 10 has: an electromagnetic wave absorption member 80 that has a though hole 81 through which the electric wire 20 passes, and that is provided between the corrugated tube 40 and the corrugated tube 60 in the length direction of the electric wire 20; and a porous cushioning member 110 that covers the outer circumference of the electromagnetic wave absorption member 80. The cushioning member 110 is fixed to bridge across the outer circumference of the corrugated tube 40 and the outer circumference of the corrugated tube 60.
Description
本開示は、ワイヤハーネスに関するものである。
This disclosure relates to a wire harness.
従来、ハイブリッド車や電気自動車などの車両に搭載されるワイヤハーネスとしては、複数の電気機器間を電気的に接続する電線と、その電線から放射される電磁波(電磁ノイズ)を吸収する電磁波吸収部材とを備えたものが知られている。この種のワイヤハーネスでは、フェライトコア等からなる電磁波吸収部材の貫通孔に電線を貫通させることで、電線の外周に電磁波吸収部材が設けられている(例えば、特許文献1参照)。
Conventionally, as a wire harness mounted on a vehicle such as a hybrid vehicle or an electric vehicle, an electric wire that electrically connects a plurality of electric devices and an electromagnetic wave absorbing member that absorbs an electromagnetic wave (electromagnetic noise) radiated from the electric wire. Those with and are known. In this type of wire harness, an electromagnetic wave absorbing member is provided on the outer periphery of the electric wire by penetrating the electric wire through a through hole of the electromagnetic wave absorbing member made of a ferrite core or the like (see, for example, Patent Document 1).
ところが、上記ワイヤハーネスでは、例えば、車両の走行に伴う振動等に起因して、電磁波吸収部材が周辺部品に接触するおそれがある。電磁波吸収部材が周辺部品に接触すると、異音が発生するおそれがある。
However, in the above wire harness, for example, the electromagnetic wave absorbing member may come into contact with peripheral parts due to vibration caused by the running of the vehicle. When the electromagnetic wave absorbing member comes into contact with peripheral parts, abnormal noise may be generated.
本開示の目的は、異音の発生を抑制できるワイヤハーネスを提供することにある。
The purpose of the present disclosure is to provide a wire harness capable of suppressing the generation of abnormal noise.
本開示のワイヤハーネスは、電線部材と、前記電線部材を収容する第1外装部材と、前記電線部材を収容し、前記電線部材の長さ方向において前記第1外装部材と離れて設けられた第2外装部材と、前記電線部材が貫通する貫通孔を有し、前記電線部材の長さ方向において前記第1外装部材と前記第2外装部材との間に設けられた電磁波吸収部材と、前記電磁波吸収部材の外周を覆う多孔性の緩衝部材と、を有し、前記緩衝部材は、前記第1外装部材の外周と前記第2外装部材の外周とに架け渡すように固定されている。
The wire harness of the present disclosure includes an electric wire member, a first exterior member accommodating the electric wire member, and a first exterior member accommodating the electric wire member and provided apart from the first exterior member in the length direction of the electric wire member. (2) An electromagnetic wave absorbing member having a through hole through which the electric wire member penetrates, and provided between the first exterior member and the second exterior member in the length direction of the electric wire member, and the electromagnetic wave. It has a porous cushioning member that covers the outer periphery of the absorbing member, and the cushioning member is fixed so as to bridge the outer periphery of the first exterior member and the outer periphery of the second exterior member.
本開示のワイヤハーネスによれば、異音の発生を抑制できるという効果を奏する。
According to the wire harness of the present disclosure, it has the effect of suppressing the generation of abnormal noise.
[本開示の実施形態の説明]
最初に本開示の実施形態を列挙して説明する。 [Explanation of Embodiments of the present disclosure]
First, the embodiments of the present disclosure will be listed and described.
最初に本開示の実施形態を列挙して説明する。 [Explanation of Embodiments of the present disclosure]
First, the embodiments of the present disclosure will be listed and described.
[1]本開示のワイヤハーネスは、電線部材と、前記電線部材を収容する第1外装部材と、前記電線部材を収容し、前記電線部材の長さ方向において前記第1外装部材と離れて設けられた第2外装部材と、前記電線部材が貫通する貫通孔を有し、前記電線部材の長さ方向において前記第1外装部材と前記第2外装部材との間に設けられた電磁波吸収部材と、前記電磁波吸収部材の外周を覆う多孔性の緩衝部材と、を有し、前記緩衝部材は、前記第1外装部材の外周と前記第2外装部材の外周とに架け渡すように固定されている。
[1] The wire harness of the present disclosure accommodates an electric wire member, a first exterior member accommodating the electric wire member, and the electric wire member, and is provided apart from the first exterior member in the length direction of the electric wire member. A second exterior member and an electromagnetic wave absorbing member having a through hole through which the electric wire member penetrates and provided between the first exterior member and the second exterior member in the length direction of the electric wire member. A porous cushioning member that covers the outer periphery of the electromagnetic wave absorbing member, and the cushioning member is fixed so as to bridge the outer periphery of the first exterior member and the outer periphery of the second exterior member. ..
この構成によれば、多孔性の緩衝部材によって電磁波吸収部材の外周が覆われるため、電磁波吸収部材とその周辺部品との間に緩衝部材を介在させることができる。これにより、電磁波吸収部材と周辺部品とが直接接触することを抑制できるため、電磁波吸収部材と周辺部品との接触に起因した異音の発生を抑制できる。また、第1外装部材の外周と第2外装部材の外周とに架け渡すように緩衝部材が固定されるため、緩衝部材が電線部材自体に固定されずに、緩衝部材と電線部材との間に空間を設けることができる。これにより、緩衝部材の内部空間において電線部材の移動を許容することができ、電線部材の配策性を向上させることができる。
According to this configuration, since the outer periphery of the electromagnetic wave absorbing member is covered by the porous cushioning member, the cushioning member can be interposed between the electromagnetic wave absorbing member and its peripheral parts. As a result, it is possible to suppress the direct contact between the electromagnetic wave absorbing member and the peripheral parts, so that it is possible to suppress the generation of abnormal noise due to the contact between the electromagnetic wave absorbing member and the peripheral parts. Further, since the cushioning member is fixed so as to bridge the outer periphery of the first exterior member and the outer periphery of the second exterior member, the cushioning member is not fixed to the electric wire member itself, but is between the cushioning member and the electric wire member. Space can be provided. As a result, the movement of the electric wire member can be allowed in the internal space of the cushioning member, and the arrangement of the electric wire member can be improved.
[2]前記緩衝部材は、前記電線部材の長さ方向に沿って延びるスリットを有するシート状に形成されており、前記緩衝部材は、前記電線部材の長さ方向と交差する第1方向における第1端部と、前記第1端部と前記第1方向において反対側に設けられた第2端部とを有しており、前記緩衝部材は、前記第1端部に前記第2端部を重ね合わせることにより、前記電磁波吸収部材の外周を周方向全周にわたって包囲する筒状をなしていることが好ましい。
[2] The cushioning member is formed in a sheet shape having slits extending along the length direction of the electric wire member, and the cushioning member is a first direction intersecting the length direction of the electric wire member. It has one end portion, the first end portion, and a second end portion provided on the opposite side in the first direction, and the cushioning member has the second end portion on the first end portion. By overlapping, it is preferable that the electromagnetic wave absorbing member has a tubular shape that surrounds the outer circumference of the electromagnetic wave absorbing member over the entire circumference in the circumferential direction.
この構成によれば、シート状の緩衝部材の第1端部に第2端部を重ね合わせることにより、緩衝部材を、電磁波吸収部材の外周を周方向全周にわたって包囲する筒状をなすように形成できる。このため、ワイヤハーネスに対して緩衝部材を後から容易に取り付けることができる。これにより、ワイヤハーネスの組立作業性を向上させることができる。
According to this configuration, by superimposing the second end portion on the first end portion of the sheet-shaped cushioning member, the cushioning member is formed into a tubular shape that surrounds the outer circumference of the electromagnetic wave absorbing member over the entire circumference in the circumferential direction. Can be formed. Therefore, the cushioning member can be easily attached to the wire harness later. Thereby, the assembly workability of the wire harness can be improved.
また、筒状をなすように形成された緩衝部材によって、電磁波吸収部材の外周を周方向全周にわたって包囲することができる。これにより、電磁波吸収部材の周方向全周にわたって、電磁波吸収部材と周辺部品との接触に起因した異音の発生を抑制できる。
Further, the outer circumference of the electromagnetic wave absorbing member can be surrounded by the cushioning member formed so as to form a tubular shape over the entire circumference in the circumferential direction. As a result, it is possible to suppress the generation of abnormal noise caused by the contact between the electromagnetic wave absorbing member and the peripheral parts over the entire circumference of the electromagnetic wave absorbing member in the circumferential direction.
[3]前記緩衝部材は、前記電線部材の長さ方向に沿って延びるスリットを有さずに、前記電磁波吸収部材の外周を周方向全周にわたって包囲する筒状をなしていることが好ましい。
[3] It is preferable that the cushioning member has a tubular shape that surrounds the outer circumference of the electromagnetic wave absorbing member over the entire circumference in the circumferential direction without having a slit extending along the length direction of the electric wire member.
この構成によれば、筒状をなす緩衝部材によって、電磁波吸収部材の外周を周方向全周にわたって包囲することができる。これにより、電磁波吸収部材の周方向全周にわたって、電磁波吸収部材と周辺部品との接触による異音の発生を抑制できる。
According to this configuration, the outer circumference of the electromagnetic wave absorbing member can be surrounded by the tubular cushioning member over the entire circumference in the circumferential direction. As a result, it is possible to suppress the generation of abnormal noise due to contact between the electromagnetic wave absorbing member and peripheral parts over the entire circumference of the electromagnetic wave absorbing member in the circumferential direction.
[4]前記電線部材は、電線と、前記第1外装部材と前記第2外装部材との間に設けられた前記電線の外周を被覆する被覆部材とを有し、前記被覆部材は、前記電線の外周を被覆した状態で前記貫通孔に貫通していることが好ましい。この構成によれば、被覆部材により被覆された状態で電線が電磁波吸収部材の貫通孔に貫通される。このため、貫通孔の内周面が電線の外周面に直接接触することを抑制できる。これにより、貫通孔の内周面との接触に起因して電線が損傷することを好適に抑制できる。
[4] The electric wire member includes an electric wire and a covering member provided between the first exterior member and the second exterior member to cover the outer circumference of the electric wire, and the covering member is the electric wire. It is preferable that the through hole is penetrated in a state where the outer circumference of the cable is covered. According to this configuration, the electric wire is penetrated through the through hole of the electromagnetic wave absorbing member in a state of being covered with the covering member. Therefore, it is possible to prevent the inner peripheral surface of the through hole from directly contacting the outer peripheral surface of the electric wire. As a result, damage to the electric wire due to contact with the inner peripheral surface of the through hole can be suitably suppressed.
[5]前記被覆部材の長さ方向の一端部が前記第1外装部材の内部空間に収容されており、前記被覆部材の長さ方向の他端部が前記第2外装部材の内部空間に収容されていることが好ましい。この構成によれば、第1外装部材と第2外装部材との双方から露出される電線の全長を被覆部材によって保護することができる。
[5] One end of the covering member in the length direction is housed in the internal space of the first exterior member, and the other end of the covering member in the length direction is housed in the internal space of the second exterior member. It is preferable that it is. According to this configuration, the entire length of the electric wire exposed from both the first exterior member and the second exterior member can be protected by the covering member.
[6]前記電磁波吸収部材を前記電線部材に固定する固定部材を更に有することが好ましい。この構成によれば、固定部材によって、電磁波吸収部材を電線部材に固定することができる。これにより、電線部材に対して電磁波吸収部材が位置ずれすることを好適に抑制できる。
[6] It is preferable to further have a fixing member for fixing the electromagnetic wave absorbing member to the electric wire member. According to this configuration, the electromagnetic wave absorbing member can be fixed to the electric wire member by the fixing member. This makes it possible to preferably prevent the electromagnetic wave absorbing member from being displaced with respect to the electric wire member.
[7]前記電磁波吸収部材を前記電線部材に固定する固定部材を更に有し、前記被覆部材は、前記電線の長さ方向に沿って延びるスリットを有するシート状に形成されており、前記被覆部材は、前記電線の長さ方向と交差する第1方向における第3端部と、前記第3端部と前記第1方向において反対側に設けられた第4端部とを有しており、前記被覆部材は、前記第3端部に前記第4端部を重ね合わせることにより、前記電線の外周を周方向全周にわたって包囲する筒状をなすように形成されており、前記固定部材は、前記被覆部材の外周を周方向全周にわたって被覆していることが好ましい。
[7] The covering member further includes a fixing member for fixing the electromagnetic wave absorbing member to the electric wire member, and the covering member is formed in a sheet shape having a slit extending along the length direction of the electric wire. Has a third end portion in a first direction intersecting the length direction of the electric wire, and a fourth end portion provided on the opposite side of the third end portion and the first direction. The covering member is formed so as to form a tubular shape that surrounds the outer periphery of the electric wire over the entire circumference in the circumferential direction by superimposing the fourth end portion on the third end portion. It is preferable that the outer periphery of the covering member is covered over the entire circumference in the circumferential direction.
この構成によれば、シート状の被覆部材の第3端部に第4端部を重ね合わせることにより、被覆部材を、電線の外周を周方向全周にわたって包囲する筒状をなすように形成できる。このため、電線に対して被覆部材を後から容易に取り付けることができる。これにより、ワイヤハーネスの組立作業性を向上させることができる。
According to this configuration, by superimposing the fourth end portion on the third end portion of the sheet-shaped covering member, the covering member can be formed into a tubular shape that surrounds the outer circumference of the electric wire over the entire circumference in the circumferential direction. .. Therefore, the covering member can be easily attached to the electric wire later. Thereby, the assembly workability of the wire harness can be improved.
また、固定部材によって、電磁波吸収部材を電線に固定することができる。これにより、電線に対して電磁波吸収部材が位置ずれすることを好適に抑制できる。さらに、固定部材を被覆部材の外周を周方向全周にわたって被覆するように形成することによって、固定部材により被覆部材の筒状態を維持することができる。これにより、電磁波吸収部材を電線に固定する部材と、被覆部材の筒状態を維持する部材とを別に設ける場合に比べて、部品点数の増大を抑制することができる。
In addition, the electromagnetic wave absorbing member can be fixed to the electric wire by the fixing member. As a result, it is possible to preferably prevent the electromagnetic wave absorbing member from being displaced with respect to the electric wire. Further, by forming the fixing member so as to cover the outer periphery of the covering member over the entire circumference in the circumferential direction, the tubular state of the covering member can be maintained by the fixing member. As a result, it is possible to suppress an increase in the number of parts as compared with the case where the member for fixing the electromagnetic wave absorbing member to the electric wire and the member for maintaining the tubular state of the covering member are separately provided.
[8]前記貫通孔の内周面は、前記電線部材の外周面に対向しており、前記貫通孔の内周面は、第1部分と、前記第1部分と前記貫通孔の中心軸に対して点対称な位置に配置された第2部分とを有し、前記固定部材は、前記電線部材が前記第1部分と接触するとともに前記第2部分と離隔するように、前記電磁波吸収部材を前記電線部材に固定していることが好ましい。
[8] The inner peripheral surface of the through hole faces the outer peripheral surface of the electric wire member, and the inner peripheral surface of the through hole is on the first portion, the first portion, and the central axis of the through hole. The fixing member has a second portion arranged at a point-symmetrical position with respect to the electromagnetic wave absorbing member so that the electric wire member comes into contact with the first portion and is separated from the second portion. It is preferable that it is fixed to the electric wire member.
この構成によれば、電磁波吸収部材の貫通孔の内部において、電線部材が第1部分に接触されて第1部分側に片寄って配置された状態で、電磁波吸収部材と電線部材とが固定(一体化)される。このため、車両走行等に伴って電磁波吸収部材が振動した場合であっても、その電磁波吸収部材の振動に起因して電線部材が貫通孔内で揺さぶられることを抑制できる。例えば、電磁波吸収部材の貫通孔の内周面に電線部材が接触しない状態で電磁波吸収部及び電線部材が固定される場合に比べて、電磁波吸収部材の振動に起因して電線部材が貫通孔内で移動することを抑制できる。これにより、貫通孔の内周面との接触に起因して電線部材が摩耗することを抑制でき、電磁波吸収部材の振動に起因して電線部材が損傷することを好適に抑制できる。
According to this configuration, inside the through hole of the electromagnetic wave absorbing member, the electromagnetic wave absorbing member and the electric wire member are fixed (integrated) in a state where the electric wire member is in contact with the first portion and is arranged offset to the first portion side. Is made). Therefore, even when the electromagnetic wave absorbing member vibrates due to the traveling of the vehicle or the like, it is possible to prevent the electric wire member from being shaken in the through hole due to the vibration of the electromagnetic wave absorbing member. For example, compared to the case where the electromagnetic wave absorbing portion and the electric wire member are fixed in a state where the electric wire member does not contact the inner peripheral surface of the through hole of the electromagnetic wave absorbing member, the electric wire member is inside the through hole due to the vibration of the electromagnetic wave absorbing member. It is possible to suppress the movement with. As a result, it is possible to suppress wear of the electric wire member due to contact with the inner peripheral surface of the through hole, and it is possible to preferably suppress damage to the electric wire member due to vibration of the electromagnetic wave absorbing member.
ここで、本明細書における「対向」とは、面同士又は部材同士が互いに正面の位置にあることを指し、互いが完全に正面の位置にある場合だけでなく、互いが部分的に正面の位置にある場合を含む。また、本明細書における「対向」とは、2つの部分の間に、2つの部分とは別の部材が介在している場合と、2つの部分の間に何も介在していない場合の両方を含む。
Here, "opposing" in the present specification means that the faces or members are in front of each other, not only when they are completely in front of each other, but also when they are partially in front of each other. Including the case of being in position. Further, the term "opposing" in the present specification refers to both the case where a member other than the two parts is interposed between the two parts and the case where nothing is interposed between the two parts. including.
[9]前記固定部材は、1本のテープ部材が巻き回されて構成されており、前記固定部材は、前記貫通孔から前記第2外装部材側に導出された前記電線部材の外周に前記テープ部材が巻き回された第1領域と、前記第1領域から外方に引き出された前記テープ部材が、前記電磁波吸収部材の外周面に接着されるとともに、前記貫通孔から前記第1外装部材側に導出された前記電線部材まで延びるように形成された第2領域と、前記貫通孔から前記第1外装部材側に導出された前記電線部材の外周に前記テープ部材が巻き回された第3領域と、前記第3領域から外方に引き出された前記テープ部材が、前記電磁波吸収部材の外周面に接着されるとともに、前記第1領域まで延びるように形成された第4領域と、を有し、前記第4領域における前記テープ部材は、前記第2領域における前記テープ部材と交差して延びるように形成されており、前記テープ部材は、前記電磁波吸収部材の外周面のうち周方向の一部のみを覆うように形成されており、前記第1部分は、前記貫通孔の中心軸が延びる中心軸方向と交差する方向において、前記第2部分よりも、前記テープ部材によって覆われた前記電磁波吸収部材の外周面に近い位置に配置された部分であることが好ましい。
[9] The fixing member is configured by winding one tape member, and the fixing member is formed on the outer periphery of the electric wire member led out from the through hole to the second exterior member side. The first region around which the member is wound and the tape member pulled out from the first region are adhered to the outer peripheral surface of the electromagnetic wave absorbing member, and the first exterior member side from the through hole. A second region formed so as to extend to the electric wire member led out to the above, and a third region in which the tape member is wound around the outer periphery of the electric wire member led out from the through hole to the first exterior member side. And a fourth region formed so that the tape member pulled out from the third region is adhered to the outer peripheral surface of the electromagnetic wave absorbing member and extends to the first region. The tape member in the fourth region is formed so as to extend so as to intersect with the tape member in the second region, and the tape member is a part of the outer peripheral surface of the electromagnetic wave absorbing member in the circumferential direction. The first portion is formed so as to cover only, and the first portion absorbs the electromagnetic wave covered by the tape member more than the second portion in a direction intersecting the central axis direction in which the central axis of the through hole extends. It is preferable that the portion is arranged at a position close to the outer peripheral surface of the member.
この構成によれば、電磁波吸収部材の外周面のうち周方向の一部のみを覆うようにテープ部材が形成される。これにより、例えば電磁波吸収部材の外周面を周方向全周にわたって覆うようにテープ部材を形成する場合に比べて、テープ部材の長さを短くすることができる。この結果、ワイヤハーネスの製造コストを低減することができる。
According to this configuration, the tape member is formed so as to cover only a part of the outer peripheral surface of the electromagnetic wave absorbing member in the circumferential direction. Thereby, for example, the length of the tape member can be shortened as compared with the case where the tape member is formed so as to cover the outer peripheral surface of the electromagnetic wave absorbing member over the entire circumference in the circumferential direction. As a result, the manufacturing cost of the wire harness can be reduced.
[10]前記電線部材の外周を包囲する編組部材を更に有し、前記編組部材は、前記電磁波吸収部材の外周を包囲するように設けられており、前記緩衝部材は、前記編組部材の外周を被覆するように設けられていることが好ましい。
[10] The braided member further includes a braided member that surrounds the outer periphery of the electric wire member, the braided member is provided so as to surround the outer periphery of the electromagnetic wave absorbing member, and the cushioning member covers the outer periphery of the braided member. It is preferable that it is provided so as to cover it.
この構成によれば、編組部材の外周を被覆するように緩衝部材が形成される。これにより、編組部材と周辺部品との間に緩衝部材を介在させることができるため、例えば編組部材と周辺部品との接触に起因して編組部材が断線することを好適に抑制できる。
According to this configuration, a cushioning member is formed so as to cover the outer circumference of the braided member. As a result, a cushioning member can be interposed between the braided member and the peripheral parts, so that it is possible to preferably suppress disconnection of the braided member due to contact between the braided member and the peripheral parts, for example.
[11]前記第1外装部材は、金属製のパイプであり、前記編組部材の長さ方向の端部を、前記第1外装部材の外周面に電気的に接続した状態で固定する接続部材を更に有し、前記緩衝部材は、前記接続部材を被覆するように設けられていることが好ましい。
[11] The first exterior member is a metal pipe, and a connecting member for fixing the end portion of the braided member in the length direction in a state of being electrically connected to the outer peripheral surface of the first exterior member. Further, it is preferable that the cushioning member is provided so as to cover the connecting member.
この構成によれば、金属製のパイプと編組部材とを接続する接続部材を被覆するように緩衝部材が形成される。これにより、接続部材と周辺部品との間に緩衝部材を介在させることができるため、例えば接続部材と周辺部品との接触に起因した異音の発生を好適に抑制できる。
According to this configuration, the cushioning member is formed so as to cover the connecting member that connects the metal pipe and the braided member. As a result, since the cushioning member can be interposed between the connecting member and the peripheral component, for example, the generation of abnormal noise due to the contact between the connecting member and the peripheral component can be suitably suppressed.
[12]防水の必要がある防水領域と防水の必要が無い非防水領域との間に設けられる車体パネルの装着孔に取り付けられるグロメットと、前記電線部材の端部と接続されたコネクタとを更に有し、前記コネクタは前記非防水領域に設けられるものであり、前記グロメットのうち前記非防水領域に配置される部分と前記コネクタとの間に、前記第1外装部材の端部と前記電磁波吸収部材と前記第2外装部材と前記緩衝部材とが設けられることが好ましい。
[12] Further, a grommet attached to a mounting hole of a vehicle body panel provided between a waterproof area that needs to be waterproof and a non-waterproof area that does not need to be waterproof, and a connector connected to the end of the electric wire member. The connector is provided in the non-waterproof region, and an end portion of the first exterior member and the electromagnetic wave absorption are provided between the portion of the grommet arranged in the non-waterproof region and the connector. It is preferable that the member, the second exterior member, and the cushioning member are provided.
この構成によれば、電磁波吸収部材が非防水領域に配置される。このため、電磁波吸収部材及びその周辺領域を防水構造とする必要がない。これにより、防水構造とするための追加部材を設ける必要がないため、部品点数の増大を抑制することができる。
According to this configuration, the electromagnetic wave absorbing member is arranged in the non-waterproof area. Therefore, it is not necessary to make the electromagnetic wave absorbing member and its surrounding area a waterproof structure. As a result, it is not necessary to provide an additional member for the waterproof structure, so that an increase in the number of parts can be suppressed.
[本開示の実施形態の詳細]
本開示のワイヤハーネスの具体例を、以下に図面を参照しつつ説明する。各図面では、説明の便宜上、構成の一部を誇張又は簡略化して示す場合がある。また、各部分の寸法比率については各図面で異なる場合がある。なお、本発明はこれらの例示に限定されるものではなく、特許請求の範囲によって示され、特許請求の範囲と均等の意味及び範囲内でのすべての変更が含まれることが意図される。 [Details of Embodiments of the present disclosure]
Specific examples of the wire harness of the present disclosure will be described below with reference to the drawings. In each drawing, a part of the structure may be exaggerated or simplified for convenience of explanation. In addition, the dimensional ratio of each part may differ in each drawing. It should be noted that the present invention is not limited to these examples, and is indicated by the scope of claims, and is intended to include all modifications within the meaning and scope equivalent to the scope of claims.
本開示のワイヤハーネスの具体例を、以下に図面を参照しつつ説明する。各図面では、説明の便宜上、構成の一部を誇張又は簡略化して示す場合がある。また、各部分の寸法比率については各図面で異なる場合がある。なお、本発明はこれらの例示に限定されるものではなく、特許請求の範囲によって示され、特許請求の範囲と均等の意味及び範囲内でのすべての変更が含まれることが意図される。 [Details of Embodiments of the present disclosure]
Specific examples of the wire harness of the present disclosure will be described below with reference to the drawings. In each drawing, a part of the structure may be exaggerated or simplified for convenience of explanation. In addition, the dimensional ratio of each part may differ in each drawing. It should be noted that the present invention is not limited to these examples, and is indicated by the scope of claims, and is intended to include all modifications within the meaning and scope equivalent to the scope of claims.
(ワイヤハーネス10の全体構成)
図1に示すワイヤハーネス10は、2個又は3個以上の電気機器(機器)を電気的に接続する。ワイヤハーネス10は、例えば、ハイブリッド車や電気自動車等の車両Vの前部に設置されたインバータ11と、そのインバータ11よりも車両の後方に設置された高圧バッテリ12とを電気的に接続する。ワイヤハーネス10は、例えば、車両Vの床下等を通るように配索される。例えば、ワイヤハーネス10の長さ方向の中間部が車両Vの床下等の車室外を通るように配策される。インバータ11は、車両走行の動力源となる車輪駆動用のモータ(図示略)と接続される。インバータ11は、高圧バッテリ12の直流電力から交流電力を生成し、その交流電力をモータに供給する。高圧バッテリ12は、例えば、数百ボルトの電圧を供給可能なバッテリである。 (Overall configuration of wire harness 10)
Thewire harness 10 shown in FIG. 1 electrically connects two or three or more electric devices (equipment). The wire harness 10 electrically connects an inverter 11 installed at the front of a vehicle V such as a hybrid vehicle or an electric vehicle and a high-voltage battery 12 installed behind the inverter 11 of the vehicle V. The wire harness 10 is arranged so as to pass under the floor of the vehicle V, for example. For example, the intermediate portion of the wire harness 10 in the length direction is arranged so as to pass outside the vehicle interior such as under the floor of the vehicle V. The inverter 11 is connected to a wheel drive motor (not shown) that is a power source for traveling the vehicle. The inverter 11 generates AC power from the DC power of the high-voltage battery 12 and supplies the AC power to the motor. The high voltage battery 12 is, for example, a battery capable of supplying a voltage of several hundred volts.
図1に示すワイヤハーネス10は、2個又は3個以上の電気機器(機器)を電気的に接続する。ワイヤハーネス10は、例えば、ハイブリッド車や電気自動車等の車両Vの前部に設置されたインバータ11と、そのインバータ11よりも車両の後方に設置された高圧バッテリ12とを電気的に接続する。ワイヤハーネス10は、例えば、車両Vの床下等を通るように配索される。例えば、ワイヤハーネス10の長さ方向の中間部が車両Vの床下等の車室外を通るように配策される。インバータ11は、車両走行の動力源となる車輪駆動用のモータ(図示略)と接続される。インバータ11は、高圧バッテリ12の直流電力から交流電力を生成し、その交流電力をモータに供給する。高圧バッテリ12は、例えば、数百ボルトの電圧を供給可能なバッテリである。 (Overall configuration of wire harness 10)
The
ワイヤハーネス10は、1本又は複数本(本実施形態では、2本)の電線20と、電線20の両端部に取り付けられた一対のコネクタC1と、複数の電線20を一括して包囲する外装部材30と、電磁波吸収部材80とを有している。
The wire harness 10 is an exterior that collectively encloses one or a plurality of electric wires (two in the present embodiment), a pair of connectors C1 attached to both ends of the electric wires 20, and a plurality of electric wires 20. It has a member 30 and an electromagnetic wave absorbing member 80.
(電線20の構成)
各電線20の一端部はコネクタC1を介してインバータ11と接続され、各電線20の他端部はコネクタC1を介して高圧バッテリ12と接続されている。各電線20は、例えば、車両Vの前後方向に延びるように長尺状に形成されている。各電線20は、例えば、ワイヤハーネス10の配策経路に応じて、二次元状又は三次元状に曲げられるように形成されている。各電線20は、例えば、高電圧・大電流に対応可能な高圧電線である。各電線20は、例えば、自身に電磁シールド構造を有するシールド電線であってもよいし、自身に電磁シールド構造を有しないノンシールド電線であってもよい。本実施形態の各電線20は、ノンシールド電線である。 (Structure of electric wire 20)
One end of eachelectric wire 20 is connected to the inverter 11 via the connector C1, and the other end of each electric wire 20 is connected to the high voltage battery 12 via the connector C1. Each electric wire 20 is formed in a long shape so as to extend in the front-rear direction of the vehicle V, for example. Each electric wire 20 is formed so as to be bent in a two-dimensional shape or a three-dimensional shape, for example, depending on the arrangement path of the wire harness 10. Each electric wire 20 is, for example, a high-voltage electric wire capable of dealing with a high voltage and a large current. Each electric wire 20 may be, for example, a shielded electric wire having an electromagnetically shielded structure by itself, or a non-shielded electric wire having no electromagnetically shielded structure by itself. Each electric wire 20 of this embodiment is a non-shielded electric wire.
各電線20の一端部はコネクタC1を介してインバータ11と接続され、各電線20の他端部はコネクタC1を介して高圧バッテリ12と接続されている。各電線20は、例えば、車両Vの前後方向に延びるように長尺状に形成されている。各電線20は、例えば、ワイヤハーネス10の配策経路に応じて、二次元状又は三次元状に曲げられるように形成されている。各電線20は、例えば、高電圧・大電流に対応可能な高圧電線である。各電線20は、例えば、自身に電磁シールド構造を有するシールド電線であってもよいし、自身に電磁シールド構造を有しないノンシールド電線であってもよい。本実施形態の各電線20は、ノンシールド電線である。 (Structure of electric wire 20)
One end of each
図2に示すように、電線20は、導体よりなる芯線21と、芯線21の外周を被覆する絶縁被覆22とを有する被覆電線である。芯線21としては、例えば、複数の金属素線を撚り合わせてなる撚り線、内部が中実構造をなす柱状の1本の金属棒からなる柱状導体や内部が中空構造をなす筒状導体などを用いることができる。芯線21としては、例えば、撚り線、柱状導体や筒状導体を組み合わせて用いてもよい。柱状導体としては、例えば、単芯線やバスバなどを挙げることができる。本実施形態の芯線21は、撚り線である。芯線21の材料としては、例えば、銅系やアルミニウム系などの金属材料を用いることができる。
As shown in FIG. 2, the electric wire 20 is a coated electric wire having a core wire 21 made of a conductor and an insulating coating 22 covering the outer periphery of the core wire 21. Examples of the core wire 21 include a stranded wire formed by twisting a plurality of metal strands, a columnar conductor made of one columnar metal rod having a solid structure inside, and a tubular conductor having a hollow structure inside. Can be used. As the core wire 21, for example, a stranded wire, a columnar conductor, or a tubular conductor may be used in combination. Examples of the columnar conductor include a single core wire and a bass bar. The core wire 21 of this embodiment is a stranded wire. As the material of the core wire 21, for example, a metal material such as copper-based or aluminum-based can be used.
(芯線21の構成)
芯線21の長さ方向と直交する平面によって芯線21を切断した断面形状(つまり、横断面形状)は、任意の形状にすることができる。芯線21の横断面形状は、例えば、円形状、半円状、多角形状、正方形状や扁平形状に形成されている。本実施形態の芯線21の横断面形状は、円形状に形成されている。 (Structure of core wire 21)
The cross-sectional shape (that is, the cross-sectional shape) obtained by cutting thecore wire 21 along a plane orthogonal to the length direction of the core wire 21 can be any shape. The cross-sectional shape of the core wire 21 is formed, for example, into a circular shape, a semicircular shape, a polygonal shape, a square shape, or a flat shape. The cross-sectional shape of the core wire 21 of the present embodiment is formed in a circular shape.
芯線21の長さ方向と直交する平面によって芯線21を切断した断面形状(つまり、横断面形状)は、任意の形状にすることができる。芯線21の横断面形状は、例えば、円形状、半円状、多角形状、正方形状や扁平形状に形成されている。本実施形態の芯線21の横断面形状は、円形状に形成されている。 (Structure of core wire 21)
The cross-sectional shape (that is, the cross-sectional shape) obtained by cutting the
(絶縁被覆22の構成)
絶縁被覆22は、例えば、芯線21の外周面を周方向全周にわたって被覆している。絶縁被覆22は、例えば、合成樹脂などの絶縁材料によって構成されている。絶縁被覆22の材料としては、例えば、架橋ポリエチレンや架橋ポリプロピレンなどのポリオレフィン系樹脂を主成分とする合成樹脂を用いることができる。絶縁被覆22の材料としては、1種の材料を単独で、又は2種以上の材料を適宜組み合わせて用いることができる。絶縁被覆22は、例えば、芯線21に対する押出成形(押出被覆)によって形成することができる。 (Structure of Insulation Coating 22)
The insulatingcoating 22 covers, for example, the outer peripheral surface of the core wire 21 over the entire circumference in the circumferential direction. The insulating coating 22 is made of an insulating material such as a synthetic resin. As the material of the insulating coating 22, for example, a synthetic resin containing a polyolefin resin such as cross-linked polyethylene or cross-linked polypropylene as a main component can be used. As the material of the insulating coating 22, one kind of material can be used alone, or two or more kinds of materials can be used in combination as appropriate. The insulating coating 22 can be formed, for example, by extrusion molding (extrusion coating) on the core wire 21.
絶縁被覆22は、例えば、芯線21の外周面を周方向全周にわたって被覆している。絶縁被覆22は、例えば、合成樹脂などの絶縁材料によって構成されている。絶縁被覆22の材料としては、例えば、架橋ポリエチレンや架橋ポリプロピレンなどのポリオレフィン系樹脂を主成分とする合成樹脂を用いることができる。絶縁被覆22の材料としては、1種の材料を単独で、又は2種以上の材料を適宜組み合わせて用いることができる。絶縁被覆22は、例えば、芯線21に対する押出成形(押出被覆)によって形成することができる。 (Structure of Insulation Coating 22)
The insulating
(外装部材30の構成)
図1に示した外装部材30は、全体として長尺の筒状をなしている。外装部材30の内部空間には、複数の電線20が挿通されている。外装部材30は、例えば、複数の電線20の外周を全周に亘って包囲するように形成されている。外装部材30は、例えば、飛翔物や水滴から電線20を保護する。外装部材30としては、例えば、金属製又は樹脂製のパイプや、樹脂製のプロテクタ、樹脂等からなり可撓性を有するコルゲートチューブやゴム製の防水カバー又はこれらを組み合わせて用いることができる。金属製のパイプの材料としては、銅系やアルミニウム系などの金属材料を用いることができる。樹脂製のプロテクタやコルゲートチューブの材料としては、例えば、導電性を有する樹脂材料や導電性を有さない樹脂材料を用いることができる。樹脂材料としては、例えば、ポリオレフィン、ポリアミド、ポリエステル、ABS樹脂などの合成樹脂を用いることができる。 (Structure of exterior member 30)
Theexterior member 30 shown in FIG. 1 has a long tubular shape as a whole. A plurality of electric wires 20 are inserted in the internal space of the exterior member 30. The exterior member 30 is formed so as to surround the outer periphery of the plurality of electric wires 20 over the entire circumference, for example. The exterior member 30 protects the electric wire 20 from, for example, flying objects and water droplets. As the exterior member 30, for example, a metal or resin pipe, a resin protector, a flexible corrugated tube made of resin or the like, a rubber waterproof cover, or a combination thereof can be used. As the material of the metal pipe, a metal material such as copper-based or aluminum-based can be used. As the material of the resin protector and the corrugated tube, for example, a resin material having conductivity or a resin material having no conductivity can be used. As the resin material, for example, synthetic resins such as polyolefin, polyamide, polyester, and ABS resin can be used.
図1に示した外装部材30は、全体として長尺の筒状をなしている。外装部材30の内部空間には、複数の電線20が挿通されている。外装部材30は、例えば、複数の電線20の外周を全周に亘って包囲するように形成されている。外装部材30は、例えば、飛翔物や水滴から電線20を保護する。外装部材30としては、例えば、金属製又は樹脂製のパイプや、樹脂製のプロテクタ、樹脂等からなり可撓性を有するコルゲートチューブやゴム製の防水カバー又はこれらを組み合わせて用いることができる。金属製のパイプの材料としては、銅系やアルミニウム系などの金属材料を用いることができる。樹脂製のプロテクタやコルゲートチューブの材料としては、例えば、導電性を有する樹脂材料や導電性を有さない樹脂材料を用いることができる。樹脂材料としては、例えば、ポリオレフィン、ポリアミド、ポリエステル、ABS樹脂などの合成樹脂を用いることができる。 (Structure of exterior member 30)
The
図2に示すように、外装部材30は、コルゲートチューブ40と、グロメット50と、コルゲートチューブ60と、被覆部材70とを有している。
As shown in FIG. 2, the exterior member 30 includes a corrugated tube 40, a grommet 50, a corrugated tube 60, and a covering member 70.
(コルゲートチューブ40の構成)
コルゲートチューブ40は、例えば、全体として複数の電線20の外周を一括して包囲する筒状をなしている。コルゲートチューブ40は、例えば、複数の電線20の外周を周方向全周にわたって包囲するように設けられている。コルゲートチューブ40は、例えば、複数の電線20の長さ方向(軸線方向)の一部を包囲するように設けられている。コルゲートチューブ40は、その長さ方向に沿って環状凸部41と環状凹部42とが交互に連設された蛇腹構造を有している。コルゲートチューブ40は、芯線21よりも可撓性に優れている。本実施形態のコルゲートチューブ40は、円筒状に形成されている。本実施形態のコルゲートチューブ40の材料としては、導電性を有さない樹脂材料が用いられる。樹脂材料としては、例えば、ポリオレフィン、ポリアミド、ポリエステル、ABS樹脂などの合成樹脂を用いることができる。 (Structure of corrugated tube 40)
Thecorrugated tube 40 has, for example, a tubular shape that collectively surrounds the outer circumferences of the plurality of electric wires 20 as a whole. The corrugated tube 40 is provided, for example, so as to surround the outer periphery of the plurality of electric wires 20 over the entire circumference in the circumferential direction. The corrugated tube 40 is provided so as to surround a part of the plurality of electric wires 20 in the length direction (axis direction), for example. The corrugated tube 40 has a bellows structure in which annular convex portions 41 and annular concave portions 42 are alternately arranged along the length direction thereof. The corrugated tube 40 is more flexible than the core wire 21. The corrugated tube 40 of the present embodiment is formed in a cylindrical shape. As the material of the corrugated tube 40 of the present embodiment, a resin material having no conductivity is used. As the resin material, for example, synthetic resins such as polyolefin, polyamide, polyester, and ABS resin can be used.
コルゲートチューブ40は、例えば、全体として複数の電線20の外周を一括して包囲する筒状をなしている。コルゲートチューブ40は、例えば、複数の電線20の外周を周方向全周にわたって包囲するように設けられている。コルゲートチューブ40は、例えば、複数の電線20の長さ方向(軸線方向)の一部を包囲するように設けられている。コルゲートチューブ40は、その長さ方向に沿って環状凸部41と環状凹部42とが交互に連設された蛇腹構造を有している。コルゲートチューブ40は、芯線21よりも可撓性に優れている。本実施形態のコルゲートチューブ40は、円筒状に形成されている。本実施形態のコルゲートチューブ40の材料としては、導電性を有さない樹脂材料が用いられる。樹脂材料としては、例えば、ポリオレフィン、ポリアミド、ポリエステル、ABS樹脂などの合成樹脂を用いることができる。 (Structure of corrugated tube 40)
The
なお、以下の説明では、単に「長さ方向」と記載した場合には、電線20の中心軸線が延びる方向を意味するものとし、単に「周方向」と記載した場合には、電線20の中心軸線の周方向を意味するものとする。また、以下の説明では、単に「径方向」と記載した場合には、電線20の中心軸線の径方向を意味するものとする。
In the following description, when simply described as "length direction", it means the direction in which the central axis of the electric wire 20 extends, and when simply described as "circumferential direction", it means the center of the electric wire 20. It shall mean the circumferential direction of the axis. Further, in the following description, when simply described as "diameter direction", it means the radial direction of the central axis of the electric wire 20.
(グロメット50の構成)
グロメット50は、例えば、全体として複数の電線20の外周を一括して包囲する筒状をなしている。グロメット50は、例えば、全体として円筒状に形成されている。グロメット50は、例えば、車体パネル200に形成された装着孔200Xに取り付けられる。ここで、車体パネル200は、例えば、防水の必要がある防水領域(例えば、車室外)と防水の必要が無い非防水領域(例えば、車室内)との間に位置するものである。すなわち、車体パネル200は、防水領域である車室外と非防水領域である車室内とを仕切るように設けられている。装着孔200Xは、車体パネル200を厚さ方向に貫通するように形成されており、複数の電線20を挿通可能に形成されている。 (Structure of grommet 50)
Thegrommet 50 has, for example, a tubular shape that collectively surrounds the outer circumferences of the plurality of electric wires 20 as a whole. The grommet 50 is formed in a cylindrical shape as a whole, for example. The grommet 50 is attached to, for example, a mounting hole 200X formed in the vehicle body panel 200. Here, the vehicle body panel 200 is located between, for example, a waterproof area that needs to be waterproof (for example, outside the vehicle interior) and a non-waterproof area that does not need to be waterproof (for example, inside the vehicle interior). That is, the vehicle body panel 200 is provided so as to partition the outside of the vehicle interior, which is a waterproof region, and the interior of the vehicle, which is a non-waterproof region. The mounting hole 200X is formed so as to penetrate the vehicle body panel 200 in the thickness direction, and is formed so that a plurality of electric wires 20 can be inserted.
グロメット50は、例えば、全体として複数の電線20の外周を一括して包囲する筒状をなしている。グロメット50は、例えば、全体として円筒状に形成されている。グロメット50は、例えば、車体パネル200に形成された装着孔200Xに取り付けられる。ここで、車体パネル200は、例えば、防水の必要がある防水領域(例えば、車室外)と防水の必要が無い非防水領域(例えば、車室内)との間に位置するものである。すなわち、車体パネル200は、防水領域である車室外と非防水領域である車室内とを仕切るように設けられている。装着孔200Xは、車体パネル200を厚さ方向に貫通するように形成されており、複数の電線20を挿通可能に形成されている。 (Structure of grommet 50)
The
グロメット50の材料としては、例えば、比較的硬度の高い弾性材料を用いることができる。弾性材料としては、例えば、エチレンプロピレンジエンゴム等のゴムやエラストマを用いることができる。グロメット50は、防水領域である車室外側から非防水領域である車室内側に水が浸入しないように装着孔200Xにおいて防水する機能と、複数の電線20を装着孔200Xに固定する機能とを有している。
As the material of the grommet 50, for example, an elastic material having a relatively high hardness can be used. As the elastic material, for example, rubber such as ethylene propylene diene rubber or elastomer can be used. The grommet 50 has a function of waterproofing in the mounting hole 200X so that water does not enter the vehicle interior side of the non-waterproof area from the outside of the vehicle interior which is a waterproof area, and a function of fixing a plurality of electric wires 20 to the mounting hole 200X. Have.
グロメット50は、例えば、筒部51と、筒部51の端部に連結されたフランジ部52と、フランジ部52の筒部51に連結された端部とは反対側の端部に連結された筒部53とを有している。フランジ部52は、他の部分、つまり筒部51,53の外周よりも径方向外側に張り出して形成されている。フランジ部52は、例えば、筒部51,53の周方向の全周に亘って筒部51,53よりも径方向外側に突出するように形成されている。すなわち、フランジ部52の外径は、筒部51,53の外径よりも大径に形成されている。グロメット50は、例えば、筒部51とフランジ部52と筒部53とが連続して一体に形成された単一部品である。
The grommet 50 was connected to, for example, a tubular portion 51, a flange portion 52 connected to an end portion of the tubular portion 51, and an end portion of the flange portion 52 opposite to the end portion connected to the tubular portion 51. It has a tubular portion 53. The flange portion 52 is formed so as to project radially outward from the other portions, that is, the outer circumferences of the tubular portions 51 and 53. The flange portion 52 is formed so as to project radially outward from the tubular portions 51 and 53 over the entire circumference of the tubular portions 51 and 53 in the circumferential direction, for example. That is, the outer diameter of the flange portion 52 is formed to be larger than the outer diameter of the tubular portions 51 and 53. The grommet 50 is, for example, a single component in which the tubular portion 51, the flange portion 52, and the tubular portion 53 are continuously and integrally formed.
グロメット50が車体パネル200の装着孔200Xに取り付けられた状態では、フランジ部52が装着孔200Xに嵌合され、筒部51が車室外に配置され、筒部53が車室内に配置される。筒部51は、コルゲートチューブ40の外周に嵌合されている。筒部51は、例えば、コルゲートチューブ40の外周に嵌合可能な大きさの筒状に形成されている。本実施形態の筒部51は、円筒状に形成されている。筒部51の端部の内周面には、例えば、コルゲートチューブ40に係止する1つ又は複数(ここでは、4つ)のリップ51Aが形成されている。各リップ51Aは、例えば、筒部51の内周面の全周にわたって連続して形成されており、閉環状に形成されている。各リップ51Aは、例えば、筒部51がコルゲートチューブ40の外周に嵌合したときに、そのコルゲートチューブ40の環状凹部42に入り込むように形成されている。
When the grommet 50 is attached to the mounting hole 200X of the vehicle body panel 200, the flange portion 52 is fitted into the mounting hole 200X, the tubular portion 51 is arranged outside the vehicle interior, and the tubular portion 53 is arranged inside the vehicle interior. The tubular portion 51 is fitted to the outer circumference of the corrugated tube 40. The tubular portion 51 is formed in a tubular shape having a size that can be fitted to the outer circumference of the corrugated tube 40, for example. The tubular portion 51 of the present embodiment is formed in a cylindrical shape. On the inner peripheral surface of the end of the tubular portion 51, for example, one or a plurality (here, four) lips 51A that are engaged with the corrugated tube 40 are formed. Each lip 51A is formed continuously over the entire circumference of the inner peripheral surface of the tubular portion 51, for example, and is formed in a closed ring shape. Each lip 51A is formed so as to enter the annular recess 42 of the corrugated tube 40, for example, when the tubular portion 51 is fitted to the outer circumference of the corrugated tube 40.
筒部51の外周面には、例えば、連結部材55が設けられている。連結部材55としては、例えば、樹脂製又は金属製の結束バンドやカシメリングなどを用いることができる。筒部51は、連結部材55によって外周側が締め付けられてコルゲートチューブ40に固着される。具体的には、筒部51は、コルゲートチューブ40に液密状に密着するまで、連結部材55によって外周側から締め付けられる。これにより、筒部51とコルゲートチューブ40との間からグロメット50の内部に水が浸入することを抑制できる。
For example, a connecting member 55 is provided on the outer peripheral surface of the tubular portion 51. As the connecting member 55, for example, a binding band made of resin or metal, a caulking ring, or the like can be used. The outer peripheral side of the tubular portion 51 is tightened by the connecting member 55 and fixed to the corrugated tube 40. Specifically, the tubular portion 51 is tightened from the outer peripheral side by the connecting member 55 until it adheres to the corrugated tube 40 in a liquidtight manner. As a result, it is possible to prevent water from entering the inside of the grommet 50 from between the tubular portion 51 and the corrugated tube 40.
ここで、コルゲートチューブ40は、例えば、グロメット50を貫通するように設けられている。コルゲートチューブ40は、例えば、グロメット50の内部空間を通じて、防水領域である車室外から非防水領域である車室内まで延びるように形成されている。コルゲートチューブ40は、グロメット50の軸線方向の両端部の双方から導出されている。
Here, the corrugated tube 40 is provided so as to penetrate the grommet 50, for example. The corrugated tube 40 is formed so as to extend from the outside of the vehicle interior, which is a waterproof region, to the interior of the vehicle, which is a non-waterproof region, through the internal space of the grommet 50, for example. The corrugated tube 40 is derived from both ends of the grommet 50 in the axial direction.
フランジ部52は、例えば、グロメット50が装着孔200Xに取り付けられた状態において、車体パネル200に弾性的に密着する構成になっている。フランジ部52は、例えば、全体として装着孔200Xに整合した形の環板状をなしている。フランジ部52は、筒部51に連結する外側フランジ52Aと、筒部53に連結する内側フランジ52Bとを有している。グロメット50が装着孔200Xに取り付けられた状態では、外側フランジ52Aが車室外に配置され、内側フランジ52Bが車室内に配置されている。
The flange portion 52 is configured to elastically adhere to the vehicle body panel 200, for example, when the grommet 50 is attached to the mounting hole 200X. The flange portion 52 has, for example, a ring plate shape that is consistent with the mounting hole 200X as a whole. The flange portion 52 has an outer flange 52A connected to the tubular portion 51 and an inner flange 52B connected to the tubular portion 53. When the grommet 50 is attached to the mounting hole 200X, the outer flange 52A is arranged outside the vehicle interior and the inner flange 52B is arranged inside the vehicle interior.
外側フランジ52Aと内側フランジ52Bとの間には、装着孔200Xの周縁部を構成する車体パネル200が嵌め込まれる溝部54が設けられている。溝部54に車体パネル200が嵌め込まれた状態では、車室外に向く車体パネル200の面に外側フランジ52Aが密着するとともに、車室内に向く車体パネル200の面に内側フランジ52Bが密着している。これにより、外側フランジ52Aと内側フランジ52Bとの間に車体パネル200が弾性的に挟持される。このため、溝部54に車体パネル200が嵌め込まれると、グロメット50の軸線方向への移動が規制される。
A groove 54 is provided between the outer flange 52A and the inner flange 52B into which the vehicle body panel 200 constituting the peripheral edge of the mounting hole 200X is fitted. When the vehicle body panel 200 is fitted in the groove 54, the outer flange 52A is in close contact with the surface of the vehicle body panel 200 facing the outside of the vehicle interior, and the inner flange 52B is in close contact with the surface of the vehicle body panel 200 facing the interior of the vehicle interior. As a result, the vehicle body panel 200 is elastically sandwiched between the outer flange 52A and the inner flange 52B. Therefore, when the vehicle body panel 200 is fitted into the groove portion 54, the movement of the grommet 50 in the axial direction is restricted.
筒部53は、例えば、内側フランジ52Bに連結されている。筒部53は、例えば、コルゲートチューブ40を挿通可能な大きさの筒状に形成されている。本実施形態の筒部53は、円筒状に形成されている。
The tubular portion 53 is connected to, for example, the inner flange 52B. The tubular portion 53 is formed in a tubular shape having a size that allows the corrugated tube 40 to be inserted, for example. The tubular portion 53 of the present embodiment is formed in a cylindrical shape.
コルゲートチューブ40の端部は、例えば、グロメット50の筒部53から導出されている。例えば、筒部53から導出されたコルゲートチューブ40は、筒部53の外周とコルゲートチューブ40の外周とにわたって巻かれるテープ(図示略)によって筒部53に固定されている。
The end of the corrugated tube 40 is derived from, for example, the tubular portion 53 of the grommet 50. For example, the corrugated tube 40 led out from the tubular portion 53 is fixed to the tubular portion 53 by a tape (not shown) wound around the outer circumference of the tubular portion 53 and the outer circumference of the corrugated tube 40.
複数の電線20は、例えば、グロメット50の内部空間及びコルゲートチューブ40の内部空間を通じて、防水領域である車室外から非防水領域である車室内まで延びるように形成されている。複数の電線20は、例えば、車室内において、コルゲートチューブ40の端部から導出されている。コルゲートチューブ40から導出された電線20は、例えば、車室内においてコネクタC1に向かって延びるように形成されている。
The plurality of electric wires 20 are formed so as to extend from the outside of the vehicle interior, which is a waterproof region, to the interior of the vehicle, which is a non-waterproof region, through, for example, the internal space of the grommet 50 and the internal space of the corrugated tube 40. The plurality of electric wires 20 are led out from the end portion of the corrugated tube 40, for example, in the vehicle interior. The electric wire 20 led out from the corrugated tube 40 is formed so as to extend toward the connector C1 in the vehicle interior, for example.
(コルゲートチューブ60の構成)
コルゲートチューブ60は、例えば、各電線20の長さ方向において、コルゲートチューブ40と離れて設けられている。コルゲートチューブ60は、例えば、コルゲートチューブ40とコネクタC1との間に設けられている。コルゲートチューブ60の端部は、例えば、コネクタC1に接続されている。コルゲートチューブ60は、例えば、電線20の長さ方向の一部を覆うように形成されている。コルゲートチューブ60は、例えば、全体として複数の電線20の外周を一括して包囲する筒状をなしている。コルゲートチューブ60は、その長さ方向に沿って環状凸部61と環状凹部62とが交互に連設された蛇腹構造を有している。コルゲートチューブ60は、芯線21よりも可撓性に優れている。本実施形態のコルゲートチューブ60は、円筒状に形成されている。本実施形態のコルゲートチューブ60の材料としては、導電性を有さない樹脂材料が用いられる。樹脂材料としては、例えば、ポリオレフィン、ポリアミド、ポリエステル、ABS樹脂などの合成樹脂を用いることができる。 (Structure of corrugated tube 60)
Thecorrugated tube 60 is provided, for example, apart from the corrugated tube 40 in the length direction of each electric wire 20. The corrugated tube 60 is provided, for example, between the corrugated tube 40 and the connector C1. The end of the corrugated tube 60 is connected to, for example, the connector C1. The corrugated tube 60 is formed so as to cover, for example, a part of the electric wire 20 in the length direction. The corrugated tube 60 has, for example, a tubular shape that collectively surrounds the outer circumferences of the plurality of electric wires 20 as a whole. The corrugated tube 60 has a bellows structure in which annular convex portions 61 and annular concave portions 62 are alternately arranged along the length direction thereof. The corrugated tube 60 is more flexible than the core wire 21. The corrugated tube 60 of the present embodiment is formed in a cylindrical shape. As the material of the corrugated tube 60 of the present embodiment, a resin material having no conductivity is used. As the resin material, for example, synthetic resins such as polyolefin, polyamide, polyester, and ABS resin can be used.
コルゲートチューブ60は、例えば、各電線20の長さ方向において、コルゲートチューブ40と離れて設けられている。コルゲートチューブ60は、例えば、コルゲートチューブ40とコネクタC1との間に設けられている。コルゲートチューブ60の端部は、例えば、コネクタC1に接続されている。コルゲートチューブ60は、例えば、電線20の長さ方向の一部を覆うように形成されている。コルゲートチューブ60は、例えば、全体として複数の電線20の外周を一括して包囲する筒状をなしている。コルゲートチューブ60は、その長さ方向に沿って環状凸部61と環状凹部62とが交互に連設された蛇腹構造を有している。コルゲートチューブ60は、芯線21よりも可撓性に優れている。本実施形態のコルゲートチューブ60は、円筒状に形成されている。本実施形態のコルゲートチューブ60の材料としては、導電性を有さない樹脂材料が用いられる。樹脂材料としては、例えば、ポリオレフィン、ポリアミド、ポリエステル、ABS樹脂などの合成樹脂を用いることができる。 (Structure of corrugated tube 60)
The
(被覆部材70の構成)
被覆部材70は、例えば、コルゲートチューブ40とコルゲートチューブ60との間に位置する電線20の外周を包囲するように設けられている。被覆部材70は、例えば、コルゲートチューブ40,60の双方から露出された電線20を包囲するように設けられている。被覆部材70は、例えば、全体として複数の電線20の外周を一括して包囲する筒状をなしている。被覆部材70は、例えば、複数の電線20の外周を周方向全周にわたって包囲するように設けられている。被覆部材70は、例えば、電線20の長さ方向の両端が開口する筒状をなしている。被覆部材70は、例えば、電線20の長さ方向の一部を包囲するように設けられている。被覆部材70は、例えば、長さ方向の一端部がコルゲートチューブ40の内部空間に収容され、長さ方向の他端部がコルゲートチューブ60の内部空間に収容されている。すなわち、被覆部材70の一端部の外周がコルゲートチューブ40に包囲され、被覆部材70の他端部の外周がコルゲートチューブ60に包囲されている。換言すると、被覆部材70の端部とコルゲートチューブ40の端部とが電線20の径方向に重なるように設けられ、被覆部材70の端部とコルゲートチューブ60の端部とが電線20の径方向に重なるように設けられている。被覆部材70の外周寸法は、例えば、コルゲートチューブ40,60の内周寸法よりも小さく設定されている。例えば、被覆部材70と電線20とによって電線部材25が構成されている。 (Structure of Covering Member 70)
The coveringmember 70 is provided so as to surround the outer circumference of the electric wire 20 located between the corrugated tube 40 and the corrugated tube 60, for example. The covering member 70 is provided so as to surround the electric wire 20 exposed from both the corrugated tubes 40 and 60, for example. The covering member 70 has, for example, a tubular shape that collectively surrounds the outer circumferences of the plurality of electric wires 20 as a whole. The covering member 70 is provided, for example, so as to surround the outer periphery of the plurality of electric wires 20 over the entire circumference in the circumferential direction. The covering member 70 has, for example, a tubular shape in which both ends of the electric wire 20 in the length direction are open. The covering member 70 is provided so as to surround a part of the electric wire 20 in the length direction, for example. For example, one end of the covering member 70 in the length direction is housed in the internal space of the corrugated tube 40, and the other end in the length direction is housed in the internal space of the corrugated tube 60. That is, the outer circumference of one end of the covering member 70 is surrounded by the corrugated tube 40, and the outer circumference of the other end of the covering member 70 is surrounded by the corrugated tube 60. In other words, the end of the covering member 70 and the end of the corrugated tube 40 are provided so as to overlap in the radial direction of the electric wire 20, and the end of the covering member 70 and the end of the corrugated tube 60 are in the radial direction of the electric wire 20. It is provided so as to overlap with. The outer peripheral dimension of the covering member 70 is set smaller than, for example, the inner peripheral dimension of the corrugated tubes 40 and 60. For example, the electric wire member 25 is composed of the covering member 70 and the electric wire 20.
被覆部材70は、例えば、コルゲートチューブ40とコルゲートチューブ60との間に位置する電線20の外周を包囲するように設けられている。被覆部材70は、例えば、コルゲートチューブ40,60の双方から露出された電線20を包囲するように設けられている。被覆部材70は、例えば、全体として複数の電線20の外周を一括して包囲する筒状をなしている。被覆部材70は、例えば、複数の電線20の外周を周方向全周にわたって包囲するように設けられている。被覆部材70は、例えば、電線20の長さ方向の両端が開口する筒状をなしている。被覆部材70は、例えば、電線20の長さ方向の一部を包囲するように設けられている。被覆部材70は、例えば、長さ方向の一端部がコルゲートチューブ40の内部空間に収容され、長さ方向の他端部がコルゲートチューブ60の内部空間に収容されている。すなわち、被覆部材70の一端部の外周がコルゲートチューブ40に包囲され、被覆部材70の他端部の外周がコルゲートチューブ60に包囲されている。換言すると、被覆部材70の端部とコルゲートチューブ40の端部とが電線20の径方向に重なるように設けられ、被覆部材70の端部とコルゲートチューブ60の端部とが電線20の径方向に重なるように設けられている。被覆部材70の外周寸法は、例えば、コルゲートチューブ40,60の内周寸法よりも小さく設定されている。例えば、被覆部材70と電線20とによって電線部材25が構成されている。 (Structure of Covering Member 70)
The covering
図3に示すように、被覆部材70は、例えば、電線20の長さ方向に沿って延びるスリット71を有するシート状に形成されている。被覆部材70は、例えば、可撓性を有する一枚の樹脂シートを周方向に巻くことによって筒状をなすように形成されている。被覆部材70は、例えば、電線20の長さ方向と交差する第1方向(図3では、電線20の周方向)における端部72と、端部72と第1方向において反対側の端部73とを有している。被覆部材70は、例えば、端部72と端部73とを電線20の径方向に重ね合わせることによって筒状をなすように形成されている。被覆部材70の内周寸法は、例えば、端部72と端部73との重なり幅を調整することにより、複数の電線20の外周寸法に合わせた寸法に調整することができる。被覆部材70は、例えば、電線20の外周を包囲可能な筒状態から、電線20の外周を包囲しないシート状態に戻ることが可能な弾性を有している。
As shown in FIG. 3, the covering member 70 is formed in a sheet shape having, for example, a slit 71 extending along the length direction of the electric wire 20. The covering member 70 is formed so as to form a tubular shape by, for example, winding a flexible resin sheet in the circumferential direction. The covering member 70 has, for example, an end portion 72 in a first direction (in FIG. 3, the circumferential direction of the electric wire 20) intersecting the length direction of the electric wire 20, and an end portion 73 opposite to the end portion 72 in the first direction. And have. The covering member 70 is formed so as to form a tubular shape by, for example, overlapping the end portion 72 and the end portion 73 in the radial direction of the electric wire 20. The inner peripheral dimension of the covering member 70 can be adjusted to match the outer peripheral dimension of the plurality of electric wires 20 by adjusting the overlapping width of the end portion 72 and the end portion 73, for example. The covering member 70 has elasticity capable of returning from a tubular state capable of surrounding the outer periphery of the electric wire 20 to a sheet state not surrounding the outer periphery of the electric wire 20, for example.
被覆部材70の材料としては、導電性を有さない樹脂材料が用いられる。樹脂材料としては、例えば、ポリエチレンテレフタラート、ポリオレフィン、ポリアミド、ポリエステル、ABS樹脂などの合成樹脂を用いることができる。被覆部材70としては、例えば、ツイストチューブを用いることができる。ツイストチューブは、例えば、ポリエチレンテレフタラート製やポリエステル製の織布によって構成されている。ツイストチューブは、例えば、樹脂繊維が編み込まれて構成されており、網目を有している。
As the material of the covering member 70, a resin material having no conductivity is used. As the resin material, for example, synthetic resins such as polyethylene terephthalate, polyolefin, polyamide, polyester, and ABS resin can be used. As the covering member 70, for example, a twist tube can be used. The twist tube is made of, for example, a woven fabric made of polyethylene terephthalate or polyester. The twist tube is composed of, for example, woven resin fibers and has a mesh.
図2に示すように、ワイヤハーネス10は、例えば、電線20の長さ方向の一部に設けられた電磁波吸収部材80と、電磁波吸収部材80を電線20に固定する固定部材90とを有している。ワイヤハーネス10は、例えば、複数の電線20を一括して包囲する編組部材100と、電磁波吸収部材80の外周を覆う緩衝部材110とを有している。
As shown in FIG. 2, the wire harness 10 includes, for example, an electromagnetic wave absorbing member 80 provided in a part of the electric wire 20 in the length direction, and a fixing member 90 for fixing the electromagnetic wave absorbing member 80 to the electric wire 20. ing. The wire harness 10 has, for example, a braided member 100 that collectively surrounds a plurality of electric wires 20, and a cushioning member 110 that covers the outer periphery of the electromagnetic wave absorbing member 80.
(電磁波吸収部材80の構成)
電磁波吸収部材80は、例えば、コルゲートチューブ40とコルゲートチューブ60との間に位置する電線20の外周に設けられている。例えば、電線20の長さ方向において、電磁波吸収部材80の一方側にはコルゲートチューブ40が設けられ、電磁波吸収部材80の他方側にはコルゲートチューブ60が設けられている。電磁波吸収部材80は、例えば、電線20の長さ方向においてコルゲートチューブ40と離れて設けられている。電磁波吸収部材80は、例えば、電線20の長さ方向においてコルゲートチューブ60と離れて設けられている。電磁波吸収部材80は、例えば、複数の電線20の外周を一括して包囲するように設けられている。電磁波吸収部材80は、例えば、被覆部材70の外周を周方向全周にわたって包囲するように設けられている。電磁波吸収部材80は、例えば、電線20から放射される電磁波(電磁ノイズ)の一部を吸収する。 (Structure of electromagnetic wave absorbing member 80)
The electromagneticwave absorbing member 80 is provided on the outer periphery of the electric wire 20 located between the corrugated tube 40 and the corrugated tube 60, for example. For example, in the length direction of the electric wire 20, a corrugated tube 40 is provided on one side of the electromagnetic wave absorbing member 80, and a corrugated tube 60 is provided on the other side of the electromagnetic wave absorbing member 80. The electromagnetic wave absorbing member 80 is provided, for example, apart from the corrugated tube 40 in the length direction of the electric wire 20. The electromagnetic wave absorbing member 80 is provided, for example, apart from the corrugated tube 60 in the length direction of the electric wire 20. The electromagnetic wave absorbing member 80 is provided, for example, so as to collectively surround the outer circumferences of the plurality of electric wires 20. The electromagnetic wave absorbing member 80 is provided, for example, so as to surround the outer periphery of the covering member 70 over the entire circumference in the circumferential direction. The electromagnetic wave absorbing member 80 absorbs a part of the electromagnetic wave (electromagnetic noise) radiated from the electric wire 20, for example.
電磁波吸収部材80は、例えば、コルゲートチューブ40とコルゲートチューブ60との間に位置する電線20の外周に設けられている。例えば、電線20の長さ方向において、電磁波吸収部材80の一方側にはコルゲートチューブ40が設けられ、電磁波吸収部材80の他方側にはコルゲートチューブ60が設けられている。電磁波吸収部材80は、例えば、電線20の長さ方向においてコルゲートチューブ40と離れて設けられている。電磁波吸収部材80は、例えば、電線20の長さ方向においてコルゲートチューブ60と離れて設けられている。電磁波吸収部材80は、例えば、複数の電線20の外周を一括して包囲するように設けられている。電磁波吸収部材80は、例えば、被覆部材70の外周を周方向全周にわたって包囲するように設けられている。電磁波吸収部材80は、例えば、電線20から放射される電磁波(電磁ノイズ)の一部を吸収する。 (Structure of electromagnetic wave absorbing member 80)
The electromagnetic
ここで、車室内に配置されたコルゲートチューブ40の端部は、例えば、グロメット50のうち非防水領域である車室内に配置された筒部53と電磁波吸収部材80との間に設けられている。コルゲートチューブ60は、例えば、電磁波吸収部材80と車室内に配置されたコネクタC1との間に設けられている。すなわち、グロメット50の筒部53とコネクタC1との間に、コルゲートチューブ40の端部と電磁波吸収部材80とコルゲートチューブ60とが設けられている。換言すると、本実施形態の電磁波吸収部材80は、非防水領域である車室内に設けられている。
Here, the end of the corrugated tube 40 arranged in the vehicle interior is provided between, for example, the tubular portion 53 arranged in the vehicle interior, which is a non-waterproof region of the grommet 50, and the electromagnetic wave absorbing member 80. .. The corrugated tube 60 is provided, for example, between the electromagnetic wave absorbing member 80 and the connector C1 arranged in the vehicle interior. That is, an end portion of the corrugated tube 40, an electromagnetic wave absorbing member 80, and a corrugated tube 60 are provided between the tubular portion 53 of the grommet 50 and the connector C1. In other words, the electromagnetic wave absorbing member 80 of the present embodiment is provided in the vehicle interior, which is a non-waterproof region.
電磁波吸収部材80は、例えば、複数の電線20が一括して貫通する貫通孔81を有している。電磁波吸収部材80は、例えば、貫通孔81を有することにより環状をなしている。貫通孔81は、例えば、電磁波吸収部材80を電線20の長さ方向に貫通するように形成されている。複数の電線20は、例えば、貫通孔81を貫通するように設けられている。被覆部材70は、例えば、複数の電線20の外周を一括して包囲した状態で貫通孔81を貫通するように設けられている。
The electromagnetic wave absorbing member 80 has, for example, a through hole 81 through which a plurality of electric wires 20 collectively penetrate. The electromagnetic wave absorbing member 80 has an annular shape by having, for example, a through hole 81. The through hole 81 is formed so as to penetrate the electromagnetic wave absorbing member 80 in the length direction of the electric wire 20, for example. The plurality of electric wires 20 are provided so as to penetrate through the through hole 81, for example. The covering member 70 is provided so as to penetrate the through hole 81 in a state of collectively surrounding the outer circumferences of the plurality of electric wires 20, for example.
ここで、本明細書における「環」は、外縁形状が円形の円環、外縁形状が楕円形や長円形の環、外縁形状が多角形の多角形環、外縁形状が角丸多角形の環を含み、外縁形状が直線又は曲線で結ばれる任意の閉じた形状からなるものを言う。「環」は、平面視において貫通孔を有する形状であり、外縁形状と貫通孔の内周形状とが同じ形状であるものや、外縁形状と貫通孔の内周形状とが異なる形状であるものを含む。「環」は、貫通孔の貫通方向に沿って延びる所定の長さを有するものを含み、その長さの大小は問わない。また、本明細書における「環状」は、全体として環と見做せればよく、C字状のように一部に切り欠き等を有するものを含む。電磁波吸収部材80は、例えば、電線20の長さ方向から見た平面視において貫通孔81を有し、その貫通孔81の貫通方向に沿って延びる所定の長さを有する環状に形成されている。
Here, the "ring" in the present specification is a circular ring having a circular outer edge shape, an elliptical or oval ring having an outer edge shape, a polygonal ring having a polygonal outer edge shape, and a polygonal ring having a rounded outer edge shape. Including, the outer edge shape is composed of any closed shape connected by a straight line or a curved line. The "ring" has a shape having a through hole in a plan view, and the outer edge shape and the inner circumference shape of the through hole are the same shape, or the outer edge shape and the inner circumference shape of the through hole are different shapes. including. The "ring" includes a ring having a predetermined length extending along the penetrating direction of the through hole, and the length thereof does not matter. Further, the “ring” in the present specification may be regarded as a ring as a whole, and includes a C-shaped one having a notch or the like in a part thereof. The electromagnetic wave absorbing member 80 has, for example, a through hole 81 in a plan view seen from the length direction of the electric wire 20, and is formed in an annular shape having a predetermined length extending along the penetration direction of the through hole 81. ..
本実施形態の電磁波吸収部材80は、環状をなす磁性体コア82のみから構成されている。本実施形態の磁性体コア82は、円環状に形成されている。磁性体コア82は、例えば、電線20の周方向全周にわたって電線20に対して対向するように配置されることで、電線20から放射される電磁波を低減する機能を有している。磁性体コア82は、例えば、電線20から放射される電磁波を吸収し、この電磁波のエネルギーを振動等の力学的エネルギーや熱エネルギーに変換する。これにより、電線20から放射される電磁波が周辺の機器等に及ぼす悪影響が低減される。
The electromagnetic wave absorbing member 80 of this embodiment is composed of only an annular magnetic core 82. The magnetic core 82 of the present embodiment is formed in an annular shape. The magnetic core 82 has, for example, a function of reducing electromagnetic waves radiated from the electric wire 20 by being arranged so as to face the electric wire 20 over the entire circumference of the electric wire 20 in the circumferential direction. For example, the magnetic core 82 absorbs electromagnetic waves radiated from the electric wire 20 and converts the energy of the electromagnetic waves into mechanical energy such as vibration or thermal energy. As a result, the adverse effect of the electromagnetic wave radiated from the electric wire 20 on the peripheral equipment and the like is reduced.
ここで、本明細書における「対向」とは、面同士又は部材同士が互いに正面の位置にあることを指し、互いが完全に正面の位置にある場合だけでなく、互いが部分的に正面の位置にある場合を含む。また、本明細書における「対向」とは、2つの部分の間に、2つの部分とは別の部材が介在している場合と、2つの部分の間に何も介在していない場合の両方を含む。
Here, "opposing" in the present specification means that the faces or members are in front of each other, not only when they are completely in front of each other, but also when they are partially in front of each other. Including the case of being in position. Further, the term "opposing" in the present specification refers to both the case where a member other than the two parts is interposed between the two parts and the case where nothing is interposed between the two parts. including.
磁性体コア82は、例えば、軟磁性材料を含む成形体である。軟磁性材料としては、例えば、鉄(Fe)、鉄合金やフェライトなどを挙げることができる。鉄合金としては、例えば、Fe-ケイ素(Si)合金やFe-ニッケル(Ni)合金などを挙げることができる。磁性体コア82としては、例えば、フェライトコア、アモルファスコア、パーマロイコアを用いることができる。フェライトコアは、例えば、軟磁性を示すソフトフェライトからなる。ソフトフェライトとしては、例えば、ニッケル(Ni)と亜鉛(Zn)を含むフェライトやマンガン(Mn)と亜鉛(Zn)を含むフェライトを挙げることができる。磁性体コア82の材料は、例えば、低減したい電磁ノイズの周波数帯に応じて適宜選択することができる。
The magnetic core 82 is, for example, a molded product containing a soft magnetic material. Examples of the soft magnetic material include iron (Fe), iron alloy, ferrite and the like. Examples of the iron alloy include Fe-silicon (Si) alloy and Fe-nickel (Ni) alloy. As the magnetic core 82, for example, a ferrite core, an amorphous core, or a permalloy core can be used. The ferrite core is made of, for example, soft ferrite exhibiting soft magnetism. Examples of the soft ferrite include a ferrite containing nickel (Ni) and zinc (Zn) and a ferrite containing manganese (Mn) and zinc (Zn). The material of the magnetic core 82 can be appropriately selected, for example, according to the frequency band of the electromagnetic noise to be reduced.
図3に示すように、本実施形態の磁性体コア82は、周方向全周にわたって連続して形成されており、閉環状に形成されている。すなわち、本実施形態の磁性体コア82には、電線20の長さ方向に沿って延びるスリットが形成されていない。本実施形態の磁性体コア82は一部品によって構成されている。なお、本実施形態では、磁性体コア82を一部品で構成するようにしたが、複数のコア材を組み合わせて環状をなす磁性体コア82を構成するようにしてもよい。例えば、磁性体コア82を、横断面半円状の一対のコア材を組み合わせて円環状に構成するようにしてもよい。
As shown in FIG. 3, the magnetic core 82 of the present embodiment is continuously formed over the entire circumference in the circumferential direction, and is formed in a closed ring shape. That is, the magnetic core 82 of the present embodiment is not formed with a slit extending along the length direction of the electric wire 20. The magnetic core 82 of the present embodiment is composed of one component. In the present embodiment, the magnetic core 82 is composed of one component, but a plurality of core materials may be combined to form an annular magnetic core 82. For example, the magnetic core 82 may be formed in an annular shape by combining a pair of core materials having a semicircular cross section.
図2に示すように、磁性体コア82は、例えば、周方向に沿って延びる外周面82Aと、径方向に沿って延び、コルゲートチューブ60側に向く側面82Bと、径方向に沿って延び、コルゲートチューブ40側に向く側面82Cとを有している。側面82B,82Cは、例えば、外周面82Aと貫通孔81の内周面との間に設けられている。磁性体コア82の外周寸法は、例えば、コルゲートチューブ40,60の外周寸法よりも大きく設定されている。このため、磁性体コア82の外周面82Aは、コルゲートチューブ40,60の外周面よりも径方向外側に突出した位置に設けられている。
As shown in FIG. 2, the magnetic core 82 extends, for example, with an outer peripheral surface 82A extending along the circumferential direction, a side surface 82B extending along the radial direction and facing the corrugated tube 60 side, and extending along the radial direction. It has a side surface 82C facing the corrugated tube 40 side. The side surfaces 82B and 82C are provided, for example, between the outer peripheral surface 82A and the inner peripheral surface of the through hole 81. The outer peripheral dimension of the magnetic core 82 is set to be larger than the outer peripheral dimension of the corrugated tubes 40 and 60, for example. Therefore, the outer peripheral surface 82A of the magnetic core 82 is provided at a position protruding outward in the radial direction from the outer peripheral surfaces of the corrugated tubes 40 and 60.
(固定部材90の構成)
固定部材90は、例えば、電磁波吸収部材80を複数の電線20に固定するように設けられている。固定部材90は、例えば、電磁波吸収部材80を被覆部材70に固定するように設けられている。固定部材90は、例えば、電線20の長さ方向において電磁波吸収部材80が移動することを規制する機能を有している。 (Structure of fixing member 90)
The fixingmember 90 is provided, for example, so as to fix the electromagnetic wave absorbing member 80 to a plurality of electric wires 20. The fixing member 90 is provided so as to fix the electromagnetic wave absorbing member 80 to the covering member 70, for example. The fixing member 90 has, for example, a function of restricting the movement of the electromagnetic wave absorbing member 80 in the length direction of the electric wire 20.
固定部材90は、例えば、電磁波吸収部材80を複数の電線20に固定するように設けられている。固定部材90は、例えば、電磁波吸収部材80を被覆部材70に固定するように設けられている。固定部材90は、例えば、電線20の長さ方向において電磁波吸収部材80が移動することを規制する機能を有している。 (Structure of fixing member 90)
The fixing
固定部材90は、例えば、1本のテープ部材91が電磁波吸収部材80及び被覆部材70に巻き回されて形成されている。テープ部材91は、例えば、一面に粘着層を有している。テープ部材91は、例えば、粘着層を径方向内側に向けた状態で、電磁波吸収部材80及び被覆部材70に対して巻き回されている。テープ部材91は、例えば、電磁波吸収部材80の外周面82Aを被覆するとともに、被覆部材70の外周面を被覆している。例えば、テープ部材91は、電磁波吸収部材80の外周面82Aを径方向内側に締め付けるように被覆するとともに、被覆部材70の外周面を径方向内側に締め付けるように被覆している。電磁波吸収部材80は、例えば、テープ部材91によって径方向内側に締め付けられることによって被覆部材70に固定されている。
The fixing member 90 is formed, for example, by winding one tape member 91 around an electromagnetic wave absorbing member 80 and a covering member 70. The tape member 91 has, for example, an adhesive layer on one surface. The tape member 91 is wound around the electromagnetic wave absorbing member 80 and the covering member 70, for example, with the adhesive layer facing inward in the radial direction. The tape member 91 covers, for example, the outer peripheral surface 82A of the electromagnetic wave absorbing member 80 and the outer peripheral surface of the covering member 70. For example, the tape member 91 covers the outer peripheral surface 82A of the electromagnetic wave absorbing member 80 so as to tighten it radially inward, and also covers the outer peripheral surface of the covering member 70 so as to tighten it radially inward. The electromagnetic wave absorbing member 80 is fixed to the covering member 70 by being tightened inward in the radial direction by, for example, the tape member 91.
固定部材90は、例えば、8つの領域A1~A8を一体に有している。領域A1は、磁性体コア82の貫通孔81からコルゲートチューブ60側に導出された部分の電線20及び被覆部材70に対してテープ部材91が巻き回された領域である。領域A1では、例えば、複数の電線20の外周を一括して包囲する被覆部材70に対して周方向全周にわたって複数回巻き回されている。領域A1におけるテープ部材91は、例えば、被覆部材70がシート状態に戻ることを抑制する機能、つまり被覆部材70を筒状態に維持する機能を有している。領域A1におけるテープ部材91は、例えば、オーバーラップ巻きの構造を有している。ここで、オーバーラップ巻きの構造とは、テープ部材91の幅方向における所定部分同士が重なるようにテープ部材91を螺旋状に巻き回した構造である。オーバーラップ巻きの構造としては、例えば、ハーフラップ巻きの構造であることが好ましい。ここで、ハーフラップ巻きの構造とは、テープ部材91の幅方向において略半分となる部分同士が重なるようにテープ部材91を螺旋状に巻き回した構造である。領域A1におけるテープ部材91は、例えば、その一部がコルゲートチューブ60の内部空間に収容されている。
The fixing member 90 has, for example, eight regions A1 to A8 integrally. The region A1 is a region in which the tape member 91 is wound around the electric wire 20 and the covering member 70 of the portion led out from the through hole 81 of the magnetic core 82 to the corrugated tube 60 side. In the region A1, for example, the covering member 70 that collectively surrounds the outer circumferences of the plurality of electric wires 20 is wound a plurality of times over the entire circumference in the circumferential direction. The tape member 91 in the region A1 has, for example, a function of suppressing the covering member 70 from returning to the sheet state, that is, a function of maintaining the covering member 70 in the tubular state. The tape member 91 in the region A1 has, for example, an overlapping winding structure. Here, the overlapping winding structure is a structure in which the tape member 91 is spirally wound so that predetermined portions of the tape member 91 in the width direction overlap each other. As the overlap winding structure, for example, a half wrap winding structure is preferable. Here, the half-wrap winding structure is a structure in which the tape member 91 is spirally wound so that substantially half portions of the tape member 91 overlap each other in the width direction. A part of the tape member 91 in the region A1 is housed in the internal space of the corrugated tube 60, for example.
図4に示すように、領域A2は、領域A1に連結された領域である。領域A2は、例えば、被覆部材70の外周面から磁性体コア82の外周面82Aに向かってテープ部材91が張力を掛けられて張った状態で延びている領域である。領域A2におけるテープ部材91は、被覆部材70の外周面と磁性体コア82の外周面82Aとの間に架け渡されるように設けられている。領域A2におけるテープ部材91は、例えば、磁性体コア82の側面82Bに対向するように設けられている。
As shown in FIG. 4, the region A2 is a region connected to the region A1. The region A2 is, for example, a region in which the tape member 91 extends from the outer peripheral surface of the covering member 70 toward the outer peripheral surface 82A of the magnetic core 82 in a tensioned state. The tape member 91 in the region A2 is provided so as to be bridged between the outer peripheral surface of the covering member 70 and the outer peripheral surface 82A of the magnetic core 82. The tape member 91 in the region A2 is provided, for example, so as to face the side surface 82B of the magnetic core 82.
領域A3は、領域A2に連結された領域である。領域A3は、例えば、磁性体コア82の外周面82Aにテープ部材91が巻かれた領域である。領域A3におけるテープ部材91は、例えば、磁性体コア82の外周面82Aの一部を被覆している。領域A3におけるテープ部材91は、例えば、磁性体コア82の外周面82Aの一部に接着している。
Region A3 is a region connected to region A2. The region A3 is, for example, a region in which the tape member 91 is wound around the outer peripheral surface 82A of the magnetic core 82. The tape member 91 in the region A3 covers, for example, a part of the outer peripheral surface 82A of the magnetic core 82. The tape member 91 in the region A3 is adhered to, for example, a part of the outer peripheral surface 82A of the magnetic core 82.
図2に示すように、領域A4は、領域A3に連結された領域である。領域A4は、例えば、磁性体コア82の外周面82Aから、磁性体コア82の貫通孔81からコルゲートチューブ40側に導出された部分の被覆部材70の外周面に向かってテープ部材91が張力を掛けられて張った状態で延びている領域である。領域A4におけるテープ部材91は、磁性体コア82の外周面82Aと被覆部材70の外周面との間に架け渡されるように設けられている。領域A4におけるテープ部材91は、例えば、磁性体コア82の側面82Cに対向するように設けられている。
As shown in FIG. 2, the region A4 is a region connected to the region A3. In the region A4, for example, the tape member 91 applies tension from the outer peripheral surface 82A of the magnetic core 82 toward the outer peripheral surface of the covering member 70 at the portion led out from the through hole 81 of the magnetic core 82 to the corrugated tube 40 side. It is an area that extends in a stretched state. The tape member 91 in the region A4 is provided so as to be bridged between the outer peripheral surface 82A of the magnetic core 82 and the outer peripheral surface of the covering member 70. The tape member 91 in the region A4 is provided, for example, so as to face the side surface 82C of the magnetic core 82.
領域A2~A4におけるテープ部材91は、例えば、磁性体コア82の周方向に交差するとともに、電線20の長さ方向に交差するように傾斜して延びるように形成されている。図2に示したテープ部材91では、領域A2の始端が図中上方側に位置し、その領域A2の始端から領域A4の終端に向かうに連れて図中下方に向かって傾斜して延びている。
The tape members 91 in the regions A2 to A4 are formed so as to intersect the magnetic core 82 in the circumferential direction and to be inclined so as to intersect the length direction of the electric wire 20, for example. In the tape member 91 shown in FIG. 2, the start end of the region A2 is located on the upper side in the drawing, and extends downward in the drawing from the start end of the region A2 toward the end of the region A4. ..
領域A5は、領域A4に連結された領域である。領域A5は、磁性体コア82の貫通孔81からコルゲートチューブ40側に導出された部分の電線20及び被覆部材70に対してテープ部材91が巻き回された領域である。領域A5では、例えば、複数の電線20の外周を一括して包囲する被覆部材70に対して周方向全周にわたって複数回巻き回されている。領域A5におけるテープ部材91は、例えば、被覆部材70がシート状態に戻ることを抑制する機能、つまり被覆部材70を筒状態に維持する機能を有している。領域A5におけるテープ部材91は、例えば、オーバーラップ巻きの構造を有している。例えば、領域A5におけるテープ部材91は、ハーフラップ巻きの構造を有している。領域A5におけるテープ部材91は、例えば、その一部がコルゲートチューブ40の内部空間に収容されている。
Region A5 is a region connected to region A4. The region A5 is a region in which the tape member 91 is wound around the electric wire 20 and the covering member 70 of the portion led out from the through hole 81 of the magnetic core 82 to the corrugated tube 40 side. In the region A5, for example, the covering member 70 that collectively surrounds the outer circumferences of the plurality of electric wires 20 is wound a plurality of times over the entire circumference in the circumferential direction. The tape member 91 in the region A5 has, for example, a function of suppressing the covering member 70 from returning to the sheet state, that is, a function of maintaining the covering member 70 in the tubular state. The tape member 91 in the region A5 has, for example, an overlapping winding structure. For example, the tape member 91 in the region A5 has a half-wrap winding structure. A part of the tape member 91 in the region A5 is housed in the internal space of the corrugated tube 40, for example.
領域A6は、領域A5に連結された領域である。領域A6は、例えば、被覆部材70の外周面から磁性体コア82の外周面82Aに向かってテープ部材91が張力を掛けられて張った状態で延びている領域である。領域A6におけるテープ部材91は、被覆部材70の外周面と磁性体コア82の外周面82Aとの間に架け渡されるように設けられている。領域A6におけるテープ部材91は、例えば、磁性体コア82の側面82Cに対向するように設けられている。
Region A6 is a region connected to region A5. The region A6 is, for example, a region in which the tape member 91 extends from the outer peripheral surface of the covering member 70 toward the outer peripheral surface 82A of the magnetic core 82 in a tensioned state. The tape member 91 in the region A6 is provided so as to be bridged between the outer peripheral surface of the covering member 70 and the outer peripheral surface 82A of the magnetic core 82. The tape member 91 in the region A6 is provided, for example, so as to face the side surface 82C of the magnetic core 82.
領域A7は、領域A6に連結された領域である。領域A7は、例えば、磁性体コア82の外周面82Aにテープ部材91が巻かれた領域である。領域A7におけるテープ部材91は、例えば、領域A3におけるテープ部材91と交差するように形成されている。領域A7におけるテープ部材91は、例えば、磁性体コア82の外周面82Aの一部を被覆している。領域A7におけるテープ部材91は、例えば、磁性体コア82の外周面82Aの一部に接着している。
Region A7 is a region connected to region A6. The region A7 is, for example, a region in which the tape member 91 is wound around the outer peripheral surface 82A of the magnetic core 82. The tape member 91 in the region A7 is formed so as to intersect the tape member 91 in the region A3, for example. The tape member 91 in the region A7 covers, for example, a part of the outer peripheral surface 82A of the magnetic core 82. The tape member 91 in the region A7 is adhered to, for example, a part of the outer peripheral surface 82A of the magnetic core 82.
領域A8は、領域A7に連結された領域である。領域A8は、例えば、磁性体コア82の外周面82Aから領域A1に向かってテープ部材91が張力を掛けられて張った状態で延びている領域である。領域A8におけるテープ部材91は、磁性体コア82の外周面82Aと被覆部材70の外周面との間に架け渡されるように設けられている。領域A8におけるテープ部材91は、例えば、磁性体コア82の側面82Bに対向するように設けられている。
Region A8 is a region connected to region A7. The region A8 is, for example, a region in which the tape member 91 extends from the outer peripheral surface 82A of the magnetic core 82 toward the region A1 in a tensioned state. The tape member 91 in the region A8 is provided so as to be bridged between the outer peripheral surface 82A of the magnetic core 82 and the outer peripheral surface of the covering member 70. The tape member 91 in the region A8 is provided, for example, so as to face the side surface 82B of the magnetic core 82.
領域A6~A8におけるテープ部材91は、例えば、磁性体コア82の周方向に交差するとともに、電線20の長さ方向に交差するように傾斜して延びるように形成されている。領域A6~A8におけるテープ部材91は、例えば、領域A2~A4におけるテープ部材91と交差するように形成されている。図2に示したテープ部材91では、領域A6の始端が図中上方側に位置し、その領域A6の始端から領域A8の終端に向かうに連れて図中下方に向かって傾斜して延びている。
The tape members 91 in the regions A6 to A8 are formed so as to intersect the magnetic core 82 in the circumferential direction and to be inclined so as to intersect the length direction of the electric wire 20, for example. The tape member 91 in the regions A6 to A8 is formed so as to intersect the tape member 91 in the regions A2 to A4, for example. In the tape member 91 shown in FIG. 2, the start end of the region A6 is located on the upper side in the drawing, and extends downward in the drawing from the start end of the region A6 toward the end of the region A8. ..
図3及び図4に示すように、テープ部材91は、例えば、磁性体コア82の外周面82Aに対して、その外周面82Aの一部のみに接着するように形成されている。テープ部材91は、例えば、磁性体コア82の外周面82A全体の1/2よりも小さい領域のみに接着するように形成されている。テープ部材91は、例えば、磁性体コア82の外周面82A全体の1/4よりも小さい領域のみに接着するように形成されている。テープ部材91は、例えば、磁性体コア82の外周面82Aの周方向全周の1/4よりも小さい領域のみに接着するように形成されている。その一方で、テープ部材91は、磁性体コア82の貫通孔81から導出された被覆部材70の外周面に対して周方向全周にわたって密着するように形成されている。
As shown in FIGS. 3 and 4, the tape member 91 is formed so as to adhere to, for example, only a part of the outer peripheral surface 82A of the magnetic core 82 with respect to the outer peripheral surface 82A. The tape member 91 is formed so as to adhere only to a region smaller than 1/2 of the entire outer peripheral surface 82A of the magnetic core 82, for example. The tape member 91 is formed so as to adhere only to a region smaller than 1/4 of the entire outer peripheral surface 82A of the magnetic core 82, for example. The tape member 91 is formed so as to adhere only to a region smaller than 1/4 of the entire circumference in the circumferential direction of the outer peripheral surface 82A of the magnetic core 82, for example. On the other hand, the tape member 91 is formed so as to be in close contact with the outer peripheral surface of the covering member 70 led out from the through hole 81 of the magnetic core 82 over the entire circumference in the circumferential direction.
なお、図4では、図面の簡略化のために、コルゲートチューブ40,60、編組部材100及び緩衝部材110の図示を省略している。
Note that in FIG. 4, for the sake of simplification of the drawings, the corrugated tubes 40 and 60, the braided member 100, and the cushioning member 110 are not shown.
(編組部材100の構成)
図2に示すように、編組部材100は、例えば、全体として複数の電線20の外周を一括して包囲する筒状をなしている。編組部材100は、例えば、電線20の長さ方向の略全長にわたって電線20の外周を包囲するように設けられている。編組部材100は、例えば、コルゲートチューブ40の内部空間において、複数の電線20の外周を一括して包囲するとともに、被覆部材70の端部の外周及び固定部材90の外周を包囲するように形成されている。編組部材100は、例えば、コルゲートチューブ60の内部空間において、複数の電線20の外周を一括して包囲するとともに、被覆部材70の端部の外周及び固定部材90の外周を包囲するように形成されている。編組部材100は、例えば、コルゲートチューブ40とコルゲートチューブ60との間において、電磁波吸収部材80の外周を包囲するように形成されている。編組部材100は、例えば、コルゲートチューブ40,60から露出された被覆部材70及び固定部材90の外周を包囲するように形成されている。編組部材100は、例えば、電磁波吸収部材80を被覆する部分の外形が他の部分の外形に比べて大きくなるように形成されている。 (Structure of braided member 100)
As shown in FIG. 2, thebraided member 100 has, for example, a tubular shape that collectively surrounds the outer circumferences of the plurality of electric wires 20 as a whole. The braided member 100 is provided, for example, so as to surround the outer circumference of the electric wire 20 over substantially the entire length in the length direction of the electric wire 20. The braided member 100 is formed so as to collectively surround the outer periphery of a plurality of electric wires 20 and the outer periphery of the end portion of the covering member 70 and the outer periphery of the fixing member 90, for example, in the internal space of the corrugated tube 40. ing. The braided member 100 is formed so as to collectively surround the outer periphery of a plurality of electric wires 20 and the outer periphery of the end portion of the covering member 70 and the outer periphery of the fixing member 90, for example, in the internal space of the corrugated tube 60. ing. The braided member 100 is formed so as to surround the outer periphery of the electromagnetic wave absorbing member 80 between the corrugated tube 40 and the corrugated tube 60, for example. The braided member 100 is formed so as to surround the outer periphery of the covering member 70 and the fixing member 90 exposed from the corrugated tubes 40 and 60, for example. The braided member 100 is formed so that, for example, the outer shape of the portion covering the electromagnetic wave absorbing member 80 is larger than the outer shape of the other portion.
図2に示すように、編組部材100は、例えば、全体として複数の電線20の外周を一括して包囲する筒状をなしている。編組部材100は、例えば、電線20の長さ方向の略全長にわたって電線20の外周を包囲するように設けられている。編組部材100は、例えば、コルゲートチューブ40の内部空間において、複数の電線20の外周を一括して包囲するとともに、被覆部材70の端部の外周及び固定部材90の外周を包囲するように形成されている。編組部材100は、例えば、コルゲートチューブ60の内部空間において、複数の電線20の外周を一括して包囲するとともに、被覆部材70の端部の外周及び固定部材90の外周を包囲するように形成されている。編組部材100は、例えば、コルゲートチューブ40とコルゲートチューブ60との間において、電磁波吸収部材80の外周を包囲するように形成されている。編組部材100は、例えば、コルゲートチューブ40,60から露出された被覆部材70及び固定部材90の外周を包囲するように形成されている。編組部材100は、例えば、電磁波吸収部材80を被覆する部分の外形が他の部分の外形に比べて大きくなるように形成されている。 (Structure of braided member 100)
As shown in FIG. 2, the
編組部材100としては、複数の金属素線が編成された編組部材や、金属素線と樹脂素線とを組み合わせて編成された編組部材を用いることができる。金属素線の材料としては、例えば、銅系やアルミニウム系などの金属材料を用いることができる。樹脂素線としては、例えば、パラ系アラミド繊維等の絶縁性及び耐剪断性に優れた強化繊維を用いることができる。なお、図示は省略するが、編組部材100の両端部は、例えば、コネクタC1等においてアース接続(アース接地)されている。
As the braided member 100, a braided member in which a plurality of metal strands are knitted or a braided member in which a metal strand and a resin strand are combined can be used. As the material of the metal wire, for example, a metal material such as copper-based or aluminum-based can be used. As the resin wire, for example, reinforcing fibers having excellent insulating properties and shear resistance such as para-aramid fibers can be used. Although not shown, both ends of the braided member 100 are grounded (grounded) at, for example, a connector C1 or the like.
(緩衝部材110の構成)
緩衝部材110は、例えば、電磁波吸収部材80の外周を包囲するように設けられている。緩衝部材110は、例えば、電磁波吸収部材80の外周を周方向全周にわたって包囲するように筒状をなしている。緩衝部材110は、例えば、電線20の長さ方向の両端が開口する筒状をなしている。緩衝部材110は、例えば、多孔性を有している。緩衝部材110の材料としては、例えば、衝撃吸収性やクッション性に優れた材料を用いることができる。例えば、緩衝部材110の材料としては、コルゲートチューブ40,60よりも衝撃吸収性及びクッション性に優れた材料を用いることができる。緩衝部材110の材料としては、例えば、吸音性に優れた材料を用いることができる。例えば、緩衝部材110の材料としては、コルゲートチューブ40,60よりも吸音性に優れた材料を用いることができる。緩衝部材110の材料としては、例えば、発泡樹脂を用いることができる。発泡樹脂における気泡構造は、連続気泡構造であってもよいし、独立気泡構造であってもよい。緩衝部材110の材料としては、例えば、発泡ウレタン、発泡ポリエチレンや発泡エチレンプロピレンジエンゴムなどを用いることができる。 (Structure of buffer member 110)
The cushioningmember 110 is provided so as to surround the outer periphery of the electromagnetic wave absorbing member 80, for example. The cushioning member 110 has, for example, a tubular shape so as to surround the outer circumference of the electromagnetic wave absorbing member 80 over the entire circumference in the circumferential direction. The cushioning member 110 has, for example, a tubular shape in which both ends of the electric wire 20 in the length direction are open. The cushioning member 110 has, for example, porosity. As the material of the cushioning member 110, for example, a material having excellent shock absorption and cushioning properties can be used. For example, as the material of the cushioning member 110, a material having better shock absorption and cushioning properties than the corrugated tubes 40 and 60 can be used. As the material of the buffer member 110, for example, a material having excellent sound absorption can be used. For example, as the material of the cushioning member 110, a material having better sound absorption than the corrugated tubes 40 and 60 can be used. As the material of the buffer member 110, for example, a foamed resin can be used. The bubble structure in the foamed resin may be an open cell structure or a closed cell structure. As the material of the cushioning member 110, for example, urethane foam, polyethylene foam, ethylene propylene diene rubber foam, or the like can be used.
緩衝部材110は、例えば、電磁波吸収部材80の外周を包囲するように設けられている。緩衝部材110は、例えば、電磁波吸収部材80の外周を周方向全周にわたって包囲するように筒状をなしている。緩衝部材110は、例えば、電線20の長さ方向の両端が開口する筒状をなしている。緩衝部材110は、例えば、多孔性を有している。緩衝部材110の材料としては、例えば、衝撃吸収性やクッション性に優れた材料を用いることができる。例えば、緩衝部材110の材料としては、コルゲートチューブ40,60よりも衝撃吸収性及びクッション性に優れた材料を用いることができる。緩衝部材110の材料としては、例えば、吸音性に優れた材料を用いることができる。例えば、緩衝部材110の材料としては、コルゲートチューブ40,60よりも吸音性に優れた材料を用いることができる。緩衝部材110の材料としては、例えば、発泡樹脂を用いることができる。発泡樹脂における気泡構造は、連続気泡構造であってもよいし、独立気泡構造であってもよい。緩衝部材110の材料としては、例えば、発泡ウレタン、発泡ポリエチレンや発泡エチレンプロピレンジエンゴムなどを用いることができる。 (Structure of buffer member 110)
The cushioning
緩衝部材110は、例えば、コルゲートチューブ40の外周とコルゲートチューブ60の外周との間に架け渡されるように設けられている。緩衝部材110は、例えば、長さ方向の一端部がコルゲートチューブ40の外周面に固定部材120によって固定されており、長さ方向の他端部がコルゲートチューブ60の外周面に固定部材130によって固定されている。緩衝部材110は、例えば、コルゲートチューブ40,60から露出された電線20、被覆部材70、固定部材90、編組部材100及び電磁波吸収部材80を周方向全周にわたって包囲するように形成されている。すなわち、緩衝部材110の内部空間には、コルゲートチューブ40,60から露出された電線20、被覆部材70、固定部材90、編組部材100及び電磁波吸収部材80が収容されている。
The cushioning member 110 is provided so as to be bridged between the outer circumference of the corrugated tube 40 and the outer circumference of the corrugated tube 60, for example. For example, one end of the cushioning member 110 in the length direction is fixed to the outer peripheral surface of the corrugated tube 40 by the fixing member 120, and the other end in the length direction is fixed to the outer peripheral surface of the corrugated tube 60 by the fixing member 130. Has been done. The cushioning member 110 is formed so as to surround, for example, the electric wire 20, the covering member 70, the fixing member 90, the braided member 100, and the electromagnetic wave absorbing member 80 exposed from the corrugated tubes 40 and 60 over the entire circumference in the circumferential direction. That is, the electric wire 20, the covering member 70, the fixing member 90, the braided member 100, and the electromagnetic wave absorbing member 80 exposed from the corrugated tubes 40 and 60 are housed in the internal space of the cushioning member 110.
図3に示すように、緩衝部材110は、例えば、電線20の長さ方向に沿って延びるスリット111を有している。緩衝部材110は、例えば、可撓性を有する一枚の多孔性シートを周方向に巻くことによって筒状をなすように形成されている。緩衝部材110は、例えば、電線20の長さ方向と交差する第1方向(図3では、電線20の周方向)における端部112と、端部112と第1方向において反対側の端部113とを有している。緩衝部材110は、例えば、端部112と端部113とを電磁波吸収部材80の径方向に重ね合わせることによって筒状をなすように形成されている。緩衝部材110の内周寸法は、例えば、端部112と端部113との重なり幅を調整することにより、電磁波吸収部材80の外周寸法に合わせた寸法に調整することができる。緩衝部材110は、例えば、電磁波吸収部材80の外周を包囲可能な筒状態から、電磁波吸収部材80の外周を包囲しないシート状態に戻ることが可能な弾性を有している。
As shown in FIG. 3, the cushioning member 110 has, for example, a slit 111 extending along the length direction of the electric wire 20. The cushioning member 110 is formed so as to form a tubular shape by, for example, winding a flexible sheet in the circumferential direction. The cushioning member 110 is, for example, an end portion 112 in a first direction (in FIG. 3, the circumferential direction of the electric wire 20) intersecting the length direction of the electric wire 20, and an end portion 113 opposite to the end portion 112 in the first direction. And have. The cushioning member 110 is formed so as to form a tubular shape by, for example, superimposing the end portion 112 and the end portion 113 in the radial direction of the electromagnetic wave absorbing member 80. The inner peripheral dimension of the cushioning member 110 can be adjusted to match the outer peripheral dimension of the electromagnetic wave absorbing member 80 by, for example, adjusting the overlapping width of the end portion 112 and the end portion 113. The cushioning member 110 has elasticity capable of returning from a tubular state capable of surrounding the outer periphery of the electromagnetic wave absorbing member 80 to a sheet state not surrounding the outer periphery of the electromagnetic wave absorbing member 80, for example.
本実施形態の緩衝部材110は、接着面又は粘着面を有していない。この緩衝部材110は、例えば、図2に示した固定部材120,130によってコルゲートチューブ40,60に固定されることにより、筒状態が維持されている。
The cushioning member 110 of this embodiment does not have an adhesive surface or an adhesive surface. The cushioning member 110 is maintained in a tubular state by being fixed to the corrugated tubes 40 and 60 by the fixing members 120 and 130 shown in FIG. 2, for example.
(固定部材120,130の構成)
図2に示すように、固定部材120は、例えば、緩衝部材110の長さ方向の端部をコルゲートチューブ40の外周面に固定するように形成されている。固定部材130は、例えば、緩衝部材110の長さ方向の端部をコルゲートチューブ60の外周面に固定するように形成されている。固定部材120,130としては、例えば、テープ部材、結束バンドやカシメバンドなどを用いることができる。本実施形態の固定部材120,130は、一面に粘着層を有するテープ部材である。 (Structure of fixingmembers 120 and 130)
As shown in FIG. 2, the fixingmember 120 is formed so as to fix, for example, the end portion of the cushioning member 110 in the length direction to the outer peripheral surface of the corrugated tube 40. The fixing member 130 is formed so as to fix the end portion of the cushioning member 110 in the length direction to the outer peripheral surface of the corrugated tube 60, for example. As the fixing members 120 and 130, for example, a tape member, a binding band, a caulking band, or the like can be used. The fixing members 120 and 130 of the present embodiment are tape members having an adhesive layer on one surface.
図2に示すように、固定部材120は、例えば、緩衝部材110の長さ方向の端部をコルゲートチューブ40の外周面に固定するように形成されている。固定部材130は、例えば、緩衝部材110の長さ方向の端部をコルゲートチューブ60の外周面に固定するように形成されている。固定部材120,130としては、例えば、テープ部材、結束バンドやカシメバンドなどを用いることができる。本実施形態の固定部材120,130は、一面に粘着層を有するテープ部材である。 (Structure of fixing
As shown in FIG. 2, the fixing
固定部材120は、例えば、緩衝部材110の長さ方向の端部の外周面と、緩衝部材110から露出されたコルゲートチューブ40の外周面とにわたって巻かれている。固定部材120は、例えば、緩衝部材110の外周面からコルゲートチューブ40の外周面までの範囲に対して連続的に巻かれている。固定部材120は、例えば、オーバーラップ巻きの構造を有している。固定部材120は、例えば、ハーフラップ巻きの構造を有している。固定部材120は、例えば、緩衝部材110の筒状態が維持されるように、緩衝部材110の端部の外周に巻かれている。
The fixing member 120 is wound, for example, over the outer peripheral surface of the end portion of the cushioning member 110 in the length direction and the outer peripheral surface of the corrugated tube 40 exposed from the cushioning member 110. The fixing member 120 is continuously wound around the range from the outer peripheral surface of the cushioning member 110 to the outer peripheral surface of the corrugated tube 40, for example. The fixing member 120 has, for example, an overlapping winding structure. The fixing member 120 has, for example, a half-wrap winding structure. The fixing member 120 is wound around the outer periphery of the end portion of the cushioning member 110 so that the tubular state of the cushioning member 110 is maintained, for example.
固定部材130は、例えば、緩衝部材110の長さ方向の端部の外周面と、緩衝部材110から露出されたコルゲートチューブ60の外周面とにわたって巻かれている。固定部材130は、例えば、緩衝部材110の外周面からコルゲートチューブ60の外周面までの範囲に対して連続的に巻かれている。固定部材130は、例えば、オーバーラップ巻きの構造を有している。固定部材130は、例えば、ハーフラップ巻きの構造を有している。固定部材130は、例えば、緩衝部材110の筒状態が維持されるように、緩衝部材110の端部の外周に巻かれている。
The fixing member 130 is wound, for example, over the outer peripheral surface of the end portion of the cushioning member 110 in the length direction and the outer peripheral surface of the corrugated tube 60 exposed from the cushioning member 110. The fixing member 130 is continuously wound around the range from the outer peripheral surface of the cushioning member 110 to the outer peripheral surface of the corrugated tube 60, for example. The fixing member 130 has, for example, an overlapping winding structure. The fixing member 130 has, for example, a half-wrap winding structure. The fixing member 130 is wound around the outer periphery of the end portion of the cushioning member 110 so that the tubular state of the cushioning member 110 is maintained, for example.
(ワイヤハーネス10の製造方法)
次に、ワイヤハーネス10の製造方法について説明する。ここでは、固定部材90としてのテープ部材91の巻き方の一例について説明する。 (Manufacturing method of wire harness 10)
Next, a method of manufacturing thewire harness 10 will be described. Here, an example of how to wind the tape member 91 as the fixing member 90 will be described.
次に、ワイヤハーネス10の製造方法について説明する。ここでは、固定部材90としてのテープ部材91の巻き方の一例について説明する。 (Manufacturing method of wire harness 10)
Next, a method of manufacturing the
図5に示す工程では、シート状の被覆部材70を周方向に巻くことによって、複数の電線20の外周を一括して包囲する筒状の被覆部材70を形成する。続いて、複数の電線20を包囲する被覆部材70を、磁性体コア82の貫通孔81に貫通させる。このとき、被覆部材70の端部72と端部73とは接着されていないため、被覆部材70がシート状態に戻ろうとする。但し、被覆部材70が筒状をなす状態で貫通孔81に貫通されているため、被覆部材70がシート状態に戻ろうとするときに、その被覆部材70を貫通孔81の内周面に接触させることができる。これにより、被覆部材70がシート状態に戻ることを抑制でき、被覆部材70を筒状態に維持することができる。
In the process shown in FIG. 5, the sheet-shaped covering member 70 is wound in the circumferential direction to form a tubular covering member 70 that collectively surrounds the outer circumferences of the plurality of electric wires 20. Subsequently, the covering member 70 surrounding the plurality of electric wires 20 is passed through the through hole 81 of the magnetic core 82. At this time, since the end portion 72 and the end portion 73 of the covering member 70 are not adhered to each other, the covering member 70 tries to return to the sheet state. However, since the covering member 70 is penetrated through the through hole 81 in a tubular shape, when the covering member 70 tries to return to the sheet state, the covering member 70 is brought into contact with the inner peripheral surface of the through hole 81. be able to. As a result, it is possible to prevent the covering member 70 from returning to the sheet state, and the covering member 70 can be maintained in the tubular state.
次に、図6に示す工程では、貫通孔81から導出された被覆部材70に対してテープ部材91が巻き回される。テープ部材91は、例えば、ハーフラップ巻きの構造により、被覆部材70に対して周方向全周にわたって複数回巻き回される。これにより、固定部材90の領域A1が形成される。また、テープ部材91が被覆部材70に巻き回されることによって、被覆部材70が筒状態に維持される。
Next, in the step shown in FIG. 6, the tape member 91 is wound around the covering member 70 led out from the through hole 81. The tape member 91 is wound around the covering member 70 a plurality of times over the entire circumference in the circumferential direction, for example, by a half-wrap winding structure. As a result, the region A1 of the fixing member 90 is formed. Further, by winding the tape member 91 around the covering member 70, the covering member 70 is maintained in a tubular state.
続いて、図7に示す工程では、領域A1から外方に引き出されたテープ部材91を磁性体コア82の外周面82Aに貼り付けながら、貫通孔81から領域A1とは反対側に導出された被覆部材70の外周面まで張力をかけて延ばす。このときのテープ部材91は、電線20の長さ方向に対して傾斜するように延ばされる。これにより、固定部材90の領域A2と領域A3と領域A4とが形成される。
Subsequently, in the step shown in FIG. 7, the tape member 91 pulled out from the region A1 was drawn out from the through hole 81 to the side opposite to the region A1 while being attached to the outer peripheral surface 82A of the magnetic core 82. Tension is applied to the outer peripheral surface of the covering member 70 to extend it. The tape member 91 at this time is extended so as to be inclined with respect to the length direction of the electric wire 20. As a result, the region A2, the region A3, and the region A4 of the fixing member 90 are formed.
次いで、図8に示す工程では、貫通孔81から領域A1とは反対側に導出された被覆部材70に対してテープ部材91が巻き回される。テープ部材91は、例えば、ハーフラップ巻きの構造により、被覆部材70に対して周方向全周にわたって複数回巻き回される。これにより、固定部材90の領域A5が形成される。
Next, in the step shown in FIG. 8, the tape member 91 is wound around the covering member 70 led out from the through hole 81 to the side opposite to the region A1. The tape member 91 is wound around the covering member 70 a plurality of times over the entire circumference in the circumferential direction, for example, by a half-wrap winding structure. As a result, the region A5 of the fixing member 90 is formed.
次に、図9に示す工程では、領域A5から外方に引き出されたテープ部材91を磁性体コア82の外周面82Aに貼り付けながら、領域A1における被覆部材70の外周面まで張力をかけて延ばす。このときのテープ部材91は、電線20の長さ方向に対して傾斜するように延ばされるとともに、領域A2~A4におけるテープ部材91と交差するように延ばされる。これにより、固定部材90の領域A6と領域A7と領域A8とが形成される。
Next, in the step shown in FIG. 9, while attaching the tape member 91 pulled out from the region A5 to the outer peripheral surface 82A of the magnetic core 82, tension is applied to the outer peripheral surface of the covering member 70 in the region A1. extend. At this time, the tape member 91 is extended so as to be inclined with respect to the length direction of the electric wire 20, and is extended so as to intersect the tape member 91 in the regions A2 to A4. As a result, the region A6, the region A7, and the region A8 of the fixing member 90 are formed.
以上の工程により、電磁波吸収部材80が電線20及び被覆部材70に対して固定される。これにより、電線20の長さ方向において電磁波吸収部材80が移動することを規制することができる。
By the above steps, the electromagnetic wave absorbing member 80 is fixed to the electric wire 20 and the covering member 70. Thereby, it is possible to regulate the movement of the electromagnetic wave absorbing member 80 in the length direction of the electric wire 20.
次に、本実施形態の作用効果を説明する。
Next, the action and effect of this embodiment will be described.
(1)ワイヤハーネス10は、電線20と、電線20を収容するコルゲートチューブ40と、電線20を収容し、電線20の長さ方向においてコルゲートチューブ40と離れて設けられたコルゲートチューブ60とを有する。ワイヤハーネス10は、電線20が貫通する貫通孔81を有し、電線20の長さ方向においてコルゲートチューブ40とコルゲートチューブ60との間に設けられた電磁波吸収部材80と、電磁波吸収部材80の外周を覆う多孔性の緩衝部材110とを有する。緩衝部材110は、コルゲートチューブ40の外周とコルゲートチューブ60の外周とに架け渡すように固定されている。
(1) The wire harness 10 has an electric wire 20, a corrugated tube 40 accommodating the electric wire 20, and a corrugated tube 60 accommodating the electric wire 20 and provided apart from the corrugated tube 40 in the length direction of the electric wire 20. .. The wire harness 10 has a through hole 81 through which the electric wire 20 penetrates, and the electromagnetic wave absorbing member 80 provided between the corrugated tube 40 and the corrugated tube 60 in the length direction of the electric wire 20 and the outer circumference of the electromagnetic wave absorbing member 80. It has a porous buffer member 110 that covers the above. The cushioning member 110 is fixed so as to bridge the outer circumference of the corrugated tube 40 and the outer circumference of the corrugated tube 60.
この構成によれば、多孔性の緩衝部材110によって電磁波吸収部材80が覆われるため、電磁波吸収部材80とその周辺部品との間に緩衝部材110を介在させることができる。これにより、電磁波吸収部材80と周辺部品との接触に起因した異音の発生を抑制できる。
According to this configuration, since the electromagnetic wave absorbing member 80 is covered with the porous cushioning member 110, the cushioning member 110 can be interposed between the electromagnetic wave absorbing member 80 and its peripheral parts. As a result, it is possible to suppress the generation of abnormal noise caused by the contact between the electromagnetic wave absorbing member 80 and the peripheral parts.
(2)また、コルゲートチューブ40の外周とコルゲートチューブ60の外周とに架け渡すように緩衝部材110が固定されるため、緩衝部材110が電線20自体に固定されずに、緩衝部材110と電線20との間に空間を設けることができる。これにより、緩衝部材110の内部空間において電線20の移動を許容することができ、電線20の配策性を向上させることができる。
(2) Further, since the cushioning member 110 is fixed so as to bridge the outer circumference of the corrugated tube 40 and the outer circumference of the corrugated tube 60, the cushioning member 110 is not fixed to the electric wire 20 itself, and the cushioning member 110 and the electric wire 20 are not fixed. A space can be provided between and. As a result, the movement of the electric wire 20 can be allowed in the internal space of the cushioning member 110, and the arrangement of the electric wire 20 can be improved.
(3)シート状の緩衝部材110の端部112に端部113を重ね合わせることにより、緩衝部材110を、電磁波吸収部材80の外周を周方向全周にわたって包囲する筒状をなすように形成した。このため、ワイヤハーネス10に対して緩衝部材110を後から容易に取り付けることができる。これにより、ワイヤハーネス10の組立作業性を向上させることができる。
(3) By superimposing the end portion 113 on the end portion 112 of the sheet-shaped cushioning member 110, the cushioning member 110 is formed so as to form a tubular shape that surrounds the outer circumference of the electromagnetic wave absorbing member 80 over the entire circumference in the circumferential direction. .. Therefore, the cushioning member 110 can be easily attached to the wire harness 10 later. Thereby, the assembly workability of the wire harness 10 can be improved.
(4)また、筒状をなすように形成された緩衝部材110によって、電磁波吸収部材80の外周を周方向全周にわたって包囲するようにした。これにより、電磁波吸収部材80の周方向全周にわたって、電磁波吸収部材80と周辺部品との接触に起因した異音の発生を抑制できる。
(4) Further, the outer circumference of the electromagnetic wave absorbing member 80 is surrounded by the cushioning member 110 formed so as to form a tubular shape over the entire circumference in the circumferential direction. As a result, it is possible to suppress the generation of abnormal noise caused by the contact between the electromagnetic wave absorbing member 80 and the peripheral parts over the entire circumference of the electromagnetic wave absorbing member 80 in the circumferential direction.
(5)さらに、端部112と端部113との重なり幅を調整することにより、電磁波吸収部材80の外周寸法に合わせて緩衝部材110の内周寸法及び外周寸法を容易に調整することができる。これにより、緩衝部材110の外周寸法が大型化することを好適に抑制できる。
(5) Further, by adjusting the overlapping width between the end portion 112 and the end portion 113, the inner peripheral dimension and the outer peripheral dimension of the cushioning member 110 can be easily adjusted according to the outer peripheral dimension of the electromagnetic wave absorbing member 80. .. As a result, it is possible to preferably suppress an increase in the outer peripheral dimension of the cushioning member 110.
(6)コルゲートチューブ40とコルゲートチューブ60との間に設けられた電線20の外周を被覆する被覆部材70を設け、その被覆部材70により被覆された状態で電線20を電磁波吸収部材80の貫通孔81に貫通するようにした。このため、貫通孔81の内周面が電線20の外周面に直接接触することを抑制できる。これにより、貫通孔81の内周面との接触に起因して電線20が損傷することを好適に抑制できる。
(6) A covering member 70 is provided between the corrugated tube 40 and the corrugated tube 60 to cover the outer circumference of the electric wire 20, and the electric wire 20 is provided with a through hole of the electromagnetic wave absorbing member 80 in a state of being covered by the covering member 70. It was made to penetrate 81. Therefore, it is possible to prevent the inner peripheral surface of the through hole 81 from directly contacting the outer peripheral surface of the electric wire 20. As a result, damage to the electric wire 20 due to contact with the inner peripheral surface of the through hole 81 can be suitably suppressed.
(7)固定部材90によって、電磁波吸収部材80を電線20に固定するようにした。これにより、電線20に対して電磁波吸収部材80が位置ずれすることを好適に抑制できる。
(7) The electromagnetic wave absorbing member 80 is fixed to the electric wire 20 by the fixing member 90. As a result, it is possible to preferably prevent the electromagnetic wave absorbing member 80 from being displaced with respect to the electric wire 20.
(8)シート状の被覆部材70の端部72に端部73を重ね合わせることにより、被覆部材70を、電線20の外周を周方向全周にわたって包囲する筒状をなすように形成した。このため、電線20に対して被覆部材70を後から容易に取り付けることができる。これにより、ワイヤハーネス10の組立作業性を向上させることができる。
(8) By superimposing the end portion 73 on the end portion 72 of the sheet-shaped covering member 70, the covering member 70 is formed so as to form a tubular shape that surrounds the outer circumference of the electric wire 20 over the entire circumference in the circumferential direction. Therefore, the covering member 70 can be easily attached to the electric wire 20 later. Thereby, the assembly workability of the wire harness 10 can be improved.
(9)固定部材90を被覆部材70の外周の周方向全周にわたって被覆するように形成することによって、固定部材90により被覆部材70の筒状態を維持することができる。これにより、電磁波吸収部材80を電線20に固定する部材と、被覆部材70の筒状態を維持する部材とを別に設ける場合に比べて、部品点数の増大を抑制することができる。
(9) By forming the fixing member 90 so as to cover the entire circumference of the outer circumference of the covering member 70 in the circumferential direction, the tubular state of the covering member 70 can be maintained by the fixing member 90. As a result, it is possible to suppress an increase in the number of parts as compared with the case where the member for fixing the electromagnetic wave absorbing member 80 to the electric wire 20 and the member for maintaining the tubular state of the covering member 70 are separately provided.
(10)電磁波吸収部材80の外周面のうち周方向の一部のみを覆うようにテープ部材91を形成するようにした。これにより、例えば電磁波吸収部材80の外周面を周方向全周にわたって覆うようにテープ部材を形成する場合に比べて、テープ部材91の長さを短くすることができる。この結果、ワイヤハーネス10の製造コストを低減することができる。
(10) The tape member 91 is formed so as to cover only a part of the outer peripheral surface of the electromagnetic wave absorbing member 80 in the circumferential direction. Thereby, for example, the length of the tape member 91 can be shortened as compared with the case where the tape member is formed so as to cover the outer peripheral surface of the electromagnetic wave absorbing member 80 over the entire circumference in the circumferential direction. As a result, the manufacturing cost of the wire harness 10 can be reduced.
(11)電磁波吸収部材80の外周を包囲するように編組部材100を形成し、編組部材100の外周を被覆するように緩衝部材110を形成した。これにより、編組部材100と周辺部品との間に緩衝部材110を介在させることができるため、例えば編組部材100と周辺部品との接触に起因して編組部材100が断線することを好適に抑制できる。
(11) The braided member 100 was formed so as to surround the outer periphery of the electromagnetic wave absorbing member 80, and the cushioning member 110 was formed so as to cover the outer periphery of the braided member 100. As a result, since the cushioning member 110 can be interposed between the braided member 100 and the peripheral parts, it is possible to preferably prevent the braided member 100 from being disconnected due to contact between the braided member 100 and the peripheral parts, for example. ..
(12)グロメット50のうち非防水領域に配置された筒部53とコネクタC1との間に、コルゲートチューブ40の端部と電磁波吸収部材80とコルゲートチューブ60と緩衝部材110とを設けるようにした。この構成によれば、電磁波吸収部材80が非防水領域に配置される。このため、電磁波吸収部材80及びその周辺領域を防水構造とする必要がない。これにより、防水構造とするための追加部材を設ける必要がないため、部品点数の増大を抑制することができる。
(12) The end of the corrugated tube 40, the electromagnetic wave absorbing member 80, the corrugated tube 60, and the cushioning member 110 are provided between the tubular portion 53 arranged in the non-waterproof region of the grommet 50 and the connector C1. .. According to this configuration, the electromagnetic wave absorbing member 80 is arranged in the non-waterproof region. Therefore, it is not necessary to make the electromagnetic wave absorbing member 80 and its peripheral region a waterproof structure. As a result, it is not necessary to provide an additional member for the waterproof structure, so that an increase in the number of parts can be suppressed.
(他の実施形態)
上記実施形態は、以下のように変更して実施することができる。上記実施形態及び以下の変更例は、技術的に矛盾しない範囲で互いに組み合わせて実施することができる。 (Other embodiments)
The above embodiment can be modified and implemented as follows. The above embodiment and the following modified examples can be implemented in combination with each other within a technically consistent range.
上記実施形態は、以下のように変更して実施することができる。上記実施形態及び以下の変更例は、技術的に矛盾しない範囲で互いに組み合わせて実施することができる。 (Other embodiments)
The above embodiment can be modified and implemented as follows. The above embodiment and the following modified examples can be implemented in combination with each other within a technically consistent range.
・上記実施形態では、被覆部材70の長さ方向の端部を露出するようにテープ部材91を巻き回すようにしたが、これに限定されない。
-In the above embodiment, the tape member 91 is wound so as to expose the end portion of the covering member 70 in the length direction, but the present invention is not limited to this.
例えば図10に示すように、被覆部材70の長さ方向の端部まで被覆するようにテープ部材91を巻き回すようにしてもよい。この場合のテープ部材91は、例えば、被覆部材70の長さ方向の端部の外周面と、被覆部材70から露出された電線20の外周面とにわたって巻かれる。テープ部材91は、例えば、被覆部材70の外周面から電線20の外周面までの範囲に対して連続的に巻かれる。このような構成によれば、被覆部材70がシート状態に戻ることをより好適に抑制できる。
For example, as shown in FIG. 10, the tape member 91 may be wound so as to cover the end portion of the covering member 70 in the length direction. In this case, the tape member 91 is wound, for example, over the outer peripheral surface of the end portion of the covering member 70 in the length direction and the outer peripheral surface of the electric wire 20 exposed from the covering member 70. For example, the tape member 91 is continuously wound around the range from the outer peripheral surface of the covering member 70 to the outer peripheral surface of the electric wire 20. According to such a configuration, it is possible to more preferably suppress the covering member 70 from returning to the sheet state.
・例えば図11に示すように、電線部材25を、電磁波吸収部材80の貫通孔81の内部において、貫通孔81の内周面の一部に接触させて配置するようにしてもよい。例えば、テープ部材91は、貫通孔81の内部において、貫通孔81の内周面の一部に接触しつつ貫通孔81の周方向の一部に片寄って電線部材25が配置されるように、電磁波吸収部材80及び電線部材25の外周面に巻き回されている。ここで、貫通孔81の内周面は、第1部分81Aと、その第1部分81Aと貫通孔81の中心軸に対して点対称な位置に配置された第2部分81Bとを有している。このとき、電線部材25は、貫通孔81の内部において、第1部分81Aと接触するとともに、第2部分81Bと離隔している。例えば、被覆部材70の一部は、貫通孔81の内部において、第1部分81Aと接触するとともに、第2部分81Bと離隔している。ここで、電線部材25が接触する第1部分81Aは、貫通孔81の中心を通る中心軸が延びる中心軸方向と交差する方向において、第2部分81Bよりも、テープ部材91によって被覆された電磁波吸収部材80の外周面である領域84に近い位置に設けられている。第1部分81Aは、例えば、電磁波吸収部材80の周方向において、領域84に対応する部分の貫通孔81の内周面である。例えば、第1部分81Aは、磁性体コア82の周方向において、磁性体コア82の外周面82Aの領域84と同じ角度に位置する部分である。例えば、第1部分81Aは、貫通孔81の内周面のうち領域84の裏側に位置する部分である。本変更例のテープ部材91は、例えば、貫通孔81の内部において電線部材25が第1部分81Aに接触されて第1部分81A側(領域84側)に片寄って配置されるように、電磁波吸収部材80を電線部材25の外周に固定している。換言すると、電磁波吸収部材80は、貫通孔81の内部において電線部材25が第1部分81Aに接触して第1部分81A側に片寄った状態で、テープ部材91によって電線部材25の外周面(ここでは、被覆部材70の外周面)に固定されている。本変更例の複数の電線20は、例えば、第1部分81Aと第2部分81Bとを繋ぐ直線と交差する方向に並ぶように設けられている。なお、電線部材25は、例えば、貫通孔81の中心軸方向の全長にわたって同じ方向、つまり領域84側に片寄って配置されている。
For example, as shown in FIG. 11, the electric wire member 25 may be arranged in contact with a part of the inner peripheral surface of the through hole 81 inside the through hole 81 of the electromagnetic wave absorbing member 80. For example, in the tape member 91, the electric wire member 25 is arranged inside the through hole 81 so as to be in contact with a part of the inner peripheral surface of the through hole 81 and to be offset to a part in the circumferential direction of the through hole 81. It is wound around the outer peripheral surfaces of the electromagnetic wave absorbing member 80 and the electric wire member 25. Here, the inner peripheral surface of the through hole 81 has a first portion 81A, the first portion 81A thereof, and a second portion 81B arranged at a position symmetrical with respect to the central axis of the through hole 81. There is. At this time, the electric wire member 25 is in contact with the first portion 81A and separated from the second portion 81B inside the through hole 81. For example, a part of the covering member 70 is in contact with the first portion 81A and separated from the second portion 81B inside the through hole 81. Here, the first portion 81A with which the electric wire member 25 comes into contact has an electromagnetic wave covered by the tape member 91 rather than the second portion 81B in a direction intersecting the central axis direction in which the central axis passing through the center of the through hole 81 extends. It is provided at a position close to the region 84, which is the outer peripheral surface of the absorbing member 80. The first portion 81A is, for example, the inner peripheral surface of the through hole 81 of the portion corresponding to the region 84 in the circumferential direction of the electromagnetic wave absorbing member 80. For example, the first portion 81A is a portion located at the same angle as the region 84 of the outer peripheral surface 82A of the magnetic core 82 in the circumferential direction of the magnetic core 82. For example, the first portion 81A is a portion of the inner peripheral surface of the through hole 81 located on the back side of the region 84. The tape member 91 of this modified example absorbs electromagnetic waves so that, for example, the electric wire member 25 is brought into contact with the first portion 81A inside the through hole 81 and is arranged offset to the first portion 81A side (region 84 side). The member 80 is fixed to the outer periphery of the electric wire member 25. In other words, in the electromagnetic wave absorbing member 80, the outer peripheral surface of the electric wire member 25 (here) by the tape member 91 in a state where the electric wire member 25 is in contact with the first portion 81A and is offset toward the first portion 81A inside the through hole 81. Is fixed to the outer peripheral surface of the covering member 70). The plurality of electric wires 20 of this modified example are provided so as to be arranged in a direction intersecting a straight line connecting the first portion 81A and the second portion 81B, for example. The electric wire member 25 is arranged, for example, in the same direction over the entire length of the through hole 81 in the central axis direction, that is, on the region 84 side.
この構成によれば、貫通孔81の内部において、電線部材25が第1部分81Aに接触されて第1部分81A側に片寄って配置された状態で、電磁波吸収部材80と電線部材25とが固定(一体化)される。このため、車両走行等に伴って電磁波吸収部材80が振動した場合であっても、その電磁波吸収部材80の振動に起因して電線部材25が貫通孔81内で揺さぶられることを抑制できる。例えば、貫通孔81の内周面に電線部材25が接触しない状態で電磁波吸収部材80及び電線部材25が固定される場合に比べて、電磁波吸収部材80の振動に起因して電線部材25が貫通孔81内で移動することを抑制できる。これにより、貫通孔81の内周面との接触に起因して電線部材25が摩耗することを抑制でき、電磁波吸収部材80の振動に起因して電線部材25が損傷することを好適に抑制できる。また、電線部材25が貫通孔81内で揺さぶられることを抑制できるため、電磁波吸収部材80と電線部材25との間で異音が発生することを抑制できる。
According to this configuration, the electromagnetic wave absorbing member 80 and the electric wire member 25 are fixed in a state where the electric wire member 25 is in contact with the first portion 81A and is arranged offset to the first portion 81A side inside the through hole 81. (Integrated). Therefore, even when the electromagnetic wave absorbing member 80 vibrates due to the traveling of the vehicle or the like, it is possible to prevent the electric wire member 25 from being shaken in the through hole 81 due to the vibration of the electromagnetic wave absorbing member 80. For example, as compared with the case where the electromagnetic wave absorbing member 80 and the electric wire member 25 are fixed in a state where the electric wire member 25 does not contact the inner peripheral surface of the through hole 81, the electric wire member 25 penetrates due to the vibration of the electromagnetic wave absorbing member 80. It is possible to suppress the movement in the hole 81. Thereby, it is possible to suppress the wear of the electric wire member 25 due to the contact with the inner peripheral surface of the through hole 81, and it is possible to preferably suppress the damage of the electric wire member 25 due to the vibration of the electromagnetic wave absorbing member 80. .. Further, since it is possible to suppress the electric wire member 25 from being shaken in the through hole 81, it is possible to suppress the generation of abnormal noise between the electromagnetic wave absorbing member 80 and the electric wire member 25.
・上記実施形態では、電線20と被覆部材70とによって電線部材25を構成するようにしたが、これに限定されない。例えば、電線20のみによって電線部材25を構成するようにしてもよい。すなわち、被覆部材70を省略してもよい。図11に示した変更例において、被覆部材70を省略した場合には、例えば、電線20の外周面が貫通孔81の内周面の第1部分81Aに接触される。
-In the above embodiment, the electric wire member 25 is composed of the electric wire 20 and the covering member 70, but the present invention is not limited to this. For example, the electric wire member 25 may be formed only by the electric wire 20. That is, the covering member 70 may be omitted. In the modified example shown in FIG. 11, when the covering member 70 is omitted, for example, the outer peripheral surface of the electric wire 20 is brought into contact with the first portion 81A of the inner peripheral surface of the through hole 81.
・上記実施形態では、第1外装部材としてコルゲートチューブ40に具体化し、第2外装部材としてコルゲートチューブ60に具体化したが、これに限定されない。例えば、第1外装部材及び第2外装部材として、硬質の樹脂製パイプ、金属製パイプやゴム製の防水カバーを用いることができる。例えば、第1外装部材と第2外装部材とを、互いに異なる種類の外装部材に具体化してもよい。
-In the above embodiment, the corrugated tube 40 is embodied as the first exterior member, and the corrugated tube 60 is embodied as the second exterior member, but the present invention is not limited to this. For example, as the first exterior member and the second exterior member, a hard resin pipe, a metal pipe, or a rubber waterproof cover can be used. For example, the first exterior member and the second exterior member may be embodied in different types of exterior members.
例えば図12に示すように、第1外装部材を金属製のパイプ140に具体化し、第2外装部材をコルゲートチューブ60に具体化してもよい。
For example, as shown in FIG. 12, the first exterior member may be embodied in a metal pipe 140, and the second exterior member may be embodied in a corrugated tube 60.
パイプ140は、例えば、全体として複数の電線20の外周を一括して包囲する筒状をなしている。パイプ140の外周面は、例えば、平滑面に形成されている。パイプ140の材料としては、例えば、銅系やアルミニウム系などの金属材料を用いることができる。パイプ140は、例えば、複数の電線20を一括して電磁シールドする機能と、飛翔物や水滴から複数の電線20を保護する機能とを有している。
For example, the pipe 140 has a tubular shape that collectively surrounds the outer circumferences of the plurality of electric wires 20 as a whole. The outer peripheral surface of the pipe 140 is formed, for example, as a smooth surface. As the material of the pipe 140, for example, a metal material such as copper-based or aluminum-based can be used. The pipe 140 has, for example, a function of electromagnetically shielding a plurality of electric wires 20 at once and a function of protecting the plurality of electric wires 20 from flying objects and water droplets.
パイプ140は、例えば、被覆部材70の端部の外周を包囲するように設けられている。パイプ140は、例えば、テープ部材91の一部の外周を包囲するように設けられている。被覆部材70及びテープ部材91は、電線20がパイプ140のエッジにより損傷するのを低減又は防止する。
The pipe 140 is provided so as to surround the outer periphery of the end portion of the covering member 70, for example. The pipe 140 is provided so as to surround a part of the outer circumference of the tape member 91, for example. The covering member 70 and the tape member 91 reduce or prevent the electric wire 20 from being damaged by the edge of the pipe 140.
パイプ140の長さ方向の端部の外周面には、例えば、編組部材100の端部が接続されている。編組部材100の長さ方向の端部は、例えば、パイプ140の外周面に直接接触された状態で、編組部材100の外周側に設けられたカシメリング150によってパイプ140の外周面に接続されている。カシメリング150は、例えば、パイプ140の外周面との間に編組部材100の端部を挟む態様でパイプ140の外側に嵌合されている。そして、カシメリング150がパイプ140の径方向内側に締め付けられることで、編組部材100の端部がパイプ140の外周面に対して直接接触した状態で固着されている。これにより、編組部材100とパイプ140との電気的導通が安定的に確保される。
For example, the end of the braided member 100 is connected to the outer peripheral surface of the end of the pipe 140 in the length direction. The end portion of the braided member 100 in the length direction is connected to the outer peripheral surface of the pipe 140 by a caulking ring 150 provided on the outer peripheral side of the braided member 100, for example, in a state of being in direct contact with the outer peripheral surface of the pipe 140. There is. The caulking ring 150 is fitted to the outside of the pipe 140, for example, in such a manner that the end portion of the braided member 100 is sandwiched between the caulking ring 150 and the outer peripheral surface of the pipe 140. Then, the caulking ring 150 is tightened inward in the radial direction of the pipe 140, so that the end portion of the braided member 100 is fixed in direct contact with the outer peripheral surface of the pipe 140. As a result, the electrical continuity between the braided member 100 and the pipe 140 is stably ensured.
カシメリング150の材料としては、例えば、銅系、鉄系やアルミニウム系の金属材料を用いることができる。カシメリング150の材料としては、例えば、パイプ140を構成する金属材料と同種の金属材料であることが好ましい。
As the material of the caulking ring 150, for example, a copper-based, iron-based or aluminum-based metal material can be used. The material of the caulking ring 150 is preferably, for example, a metal material of the same type as the metal material constituting the pipe 140.
緩衝部材110は、例えば、パイプ140とコルゲートチューブ60との間に設けられた電磁波吸収部材80の外周を包囲するように設けられている。緩衝部材110は、例えば、パイプ140の外周とコルゲートチューブ60の外周との間に架け渡されるように設けられている。緩衝部材110は、例えば、長さ方向の一端部がパイプ140の外周面に固定部材120によって固定されており、長さ方向の他端部がコルゲートチューブ60の外周面に固定部材130によって固定されている。緩衝部材110は、例えば、カシメリング150の外周を被覆するように、パイプ140の外周に固定されている。換言すると、カシメリング150は、緩衝部材110の内部空間に収容されている。この構成によれば、カシメリング150が緩衝部材110によって被覆されるため、カシメリング150と周辺部品との接触に起因して異音が発生することを抑制できる。
The cushioning member 110 is provided so as to surround the outer periphery of the electromagnetic wave absorbing member 80 provided between the pipe 140 and the corrugated tube 60, for example. The cushioning member 110 is provided so as to be bridged between the outer circumference of the pipe 140 and the outer circumference of the corrugated tube 60, for example. For example, one end of the cushioning member 110 in the length direction is fixed to the outer peripheral surface of the pipe 140 by the fixing member 120, and the other end in the length direction is fixed to the outer peripheral surface of the corrugated tube 60 by the fixing member 130. ing. The cushioning member 110 is fixed to the outer circumference of the pipe 140 so as to cover the outer circumference of the caulking ring 150, for example. In other words, the caulking ring 150 is housed in the internal space of the cushioning member 110. According to this configuration, since the caulking ring 150 is covered with the cushioning member 110, it is possible to suppress the generation of abnormal noise due to the contact between the caulking ring 150 and the peripheral parts.
・上記変更例では、パイプ140の外周面に編組部材100の端部を電気的に接続した状態で固定する接続部材としてカシメリング150を用いたが、これに限定されない。例えば、カシメリング150の代わりに、金属バンド、樹脂製の結束バンドや粘着テープ等を接続部材として用いてもよい。
-In the above modification example, the caulking ring 150 is used as a connecting member for fixing the end portion of the braided member 100 to the outer peripheral surface of the pipe 140 in a state of being electrically connected, but the present invention is not limited to this. For example, instead of the caulking ring 150, a metal band, a resin binding band, an adhesive tape, or the like may be used as the connecting member.
・上記実施形態の緩衝部材110の一面に接着層又は粘着層を設けるようにしてもよい。例えば、緩衝部材110の端部113の一面に接着層又は粘着層を設けるようにしてもよい。この構成によれば、緩衝部材110の端部112に端部113を重ね合わせた場合に、端部113を端部112に接着させることができる。これにより、固定部材120,130によって固定される前の段階において、緩衝部材110がシート状態に戻ることを好適に抑制できる。
An adhesive layer or an adhesive layer may be provided on one surface of the cushioning member 110 of the above embodiment. For example, an adhesive layer or an adhesive layer may be provided on one surface of the end 113 of the cushioning member 110. According to this configuration, when the end portion 113 is overlapped with the end portion 112 of the cushioning member 110, the end portion 113 can be adhered to the end portion 112. As a result, it is possible to preferably prevent the cushioning member 110 from returning to the sheet state before being fixed by the fixing members 120 and 130.
・上記実施形態では、緩衝部材110を、電線20の長さ方向に沿って延びるスリット111を有するシート状をなす構造に具体化したが、これに限定されない。
-In the above embodiment, the cushioning member 110 is embodied in a sheet-like structure having slits 111 extending along the length direction of the electric wire 20, but the present invention is not limited to this.
例えば図13に示すように、緩衝部材110を、電線20の長さ方向に沿って延びるスリットを有さない筒状をなす構造に具体化してもよい。本変更例の緩衝部材110は、電磁波吸収部材80の外周を周方向全周にわたって包囲するように形成されている。例えば、本変更例の緩衝部材110は、内部に電磁波吸収部材80が配置される前の状態からすでに筒体として形成されているものである。
For example, as shown in FIG. 13, the cushioning member 110 may be embodied in a tubular structure having no slit extending along the length direction of the electric wire 20. The cushioning member 110 of this modified example is formed so as to surround the outer circumference of the electromagnetic wave absorbing member 80 over the entire circumference in the circumferential direction. For example, the cushioning member 110 of this modification is already formed as a cylinder from the state before the electromagnetic wave absorbing member 80 is arranged inside.
・上記実施形態では、被覆部材70を、電線20の長さ方向に沿って延びるスリット71を有する構造に具体化したが、これに限定されない。
-In the above embodiment, the covering member 70 is embodied in a structure having a slit 71 extending along the length direction of the electric wire 20, but the present invention is not limited to this.
例えば図13に示すように、被覆部材70を、電線20の長さ方向に沿って延びるスリットを有さない筒状をなす構造に具体化してもよい。本変更例の被覆部材70は、複数の電線20の外周を周方向全周にわたって包囲するように形成されている。例えば、本変更例の被覆部材70は、内部に電線20が配置される前の状態からすでに筒体として形成されているものである。
For example, as shown in FIG. 13, the covering member 70 may be embodied in a tubular structure having no slit extending along the length direction of the electric wire 20. The covering member 70 of this modified example is formed so as to surround the outer circumferences of the plurality of electric wires 20 over the entire circumference in the circumferential direction. For example, the covering member 70 of this modification is already formed as a tubular body from the state before the electric wire 20 is arranged inside.
・上記実施形態では、電磁波吸収部材80の外周を覆うように編組部材100を設けるようにしたが、これに限定されない。例えば、編組部材100を電磁波吸収部材80の貫通孔81に貫通させるようにしてもよい。
-In the above embodiment, the braided member 100 is provided so as to cover the outer periphery of the electromagnetic wave absorbing member 80, but the present invention is not limited to this. For example, the braided member 100 may be passed through the through hole 81 of the electromagnetic wave absorbing member 80.
・上記実施形態の編組部材100の代わりに、金属箔などの他の電磁シールド部材に変更してもよい。
-Instead of the braided member 100 of the above embodiment, it may be changed to another electromagnetic shield member such as a metal foil.
・上記実施形態における編組部材100を省略してもよい。
-The braided member 100 in the above embodiment may be omitted.
・上記実施形態の電線20をシールド電線に変更してもよい。
-The electric wire 20 of the above embodiment may be changed to a shielded electric wire.
・上記実施形態では、電磁波吸収部材80を磁性体コア82のみで構成するようにしたが、これに限定されない。例えば、電磁波吸収部材80を、磁性体コア82と、その磁性体コア82を収容するケースとを含む構成としてもよい。
-In the above embodiment, the electromagnetic wave absorbing member 80 is composed of only the magnetic core 82, but the present invention is not limited to this. For example, the electromagnetic wave absorbing member 80 may include a magnetic core 82 and a case for accommodating the magnetic core 82.
・上記実施形態における電磁波吸収部材80の数及び設置位置は特に限定されない。例えば、ワイヤハーネス10に対して2個以上の電磁波吸収部材80を設けてもよい。例えば、電磁波吸収部材80を防水領域である車室外に設けるようにしてもよい。
-The number and installation positions of the electromagnetic wave absorbing members 80 in the above embodiment are not particularly limited. For example, two or more electromagnetic wave absorbing members 80 may be provided for the wire harness 10. For example, the electromagnetic wave absorbing member 80 may be provided outside the vehicle interior, which is a waterproof region.
・上記実施形態のテープ部材91の巻き方は特に限定されない。例えば、電磁波吸収部材80の外周面全面を被覆するようにテープ部材91を形成してもよい。
-The winding method of the tape member 91 of the above embodiment is not particularly limited. For example, the tape member 91 may be formed so as to cover the entire outer peripheral surface of the electromagnetic wave absorbing member 80.
・上記実施形態では、固定部材90をテープ部材91で構成するようにしたが、これに限定されない。例えば、固定部材90として、金属バンドや樹脂製の結束バンドを用いることができる。
-In the above embodiment, the fixing member 90 is composed of the tape member 91, but the present invention is not limited to this. For example, as the fixing member 90, a metal band or a resin binding band can be used.
・上記実施形態では、外装部材30の内部に収容される電線20が2本であったが、特に限定されるものではなく、車両Vの仕様に応じて電線20の本数は変更することができる。例えば、外装部材30の内部に収容される電線20は、1本であってもよいし、3本以上であってもよい。例えば、外装部材30に収容される電線として、低圧バッテリと各種低電圧機器(例えば、ランプ、カーオーディオ等)とを接続する低圧電線を追加した構成としてもよい。
-In the above embodiment, the number of electric wires 20 housed inside the exterior member 30 is two, but the number is not particularly limited, and the number of electric wires 20 can be changed according to the specifications of the vehicle V. .. For example, the number of electric wires 20 housed inside the exterior member 30 may be one or three or more. For example, as an electric wire housed in the exterior member 30, a low-voltage electric wire for connecting a low-voltage battery and various low-voltage devices (for example, a lamp, a car audio, etc.) may be added.
・車両Vにおけるインバータ11と高圧バッテリ12の配置関係は、上記実施形態に限定されるものではなく、車両構成に応じて適宜変更してもよい。
-The arrangement relationship between the inverter 11 and the high-voltage battery 12 in the vehicle V is not limited to the above embodiment, and may be appropriately changed according to the vehicle configuration.
例えば図14に示すように、高圧バッテリ12が車両Vの床の略全体に配置され、その高圧バッテリ12とインバータ11とを電気的に接続するワイヤハーネス10に具体化してもよい。
For example, as shown in FIG. 14, the high-voltage battery 12 may be arranged substantially on the floor of the vehicle V, and may be embodied in a wire harness 10 that electrically connects the high-voltage battery 12 and the inverter 11.
・上記実施形態では、ワイヤハーネス10によって接続される電気機器としてインバータ11及び高圧バッテリ12を採用したが、これに限定されない。例えば、インバータ11と車輪駆動用のモータとを接続する電線に採用してもよい。すなわち、車両Vに搭載される電気機器間を電気的に接続するものであれば適用可能である。
-In the above embodiment, the inverter 11 and the high-voltage battery 12 are adopted as the electric devices connected by the wire harness 10, but the present invention is not limited to this. For example, it may be used for an electric wire connecting the inverter 11 and the motor for driving the wheels. That is, it is applicable as long as it electrically connects the electric devices mounted on the vehicle V.
・図2及び図3に示すように、多孔性の緩衝部材110の内周面と編組部材100の外周面との間に、空の空間が形成されてよい。この空の空間は、多孔性の緩衝部材110の変形および/または編組部材100の変形によって変形でし、多孔性の緩衝部材110の内周面と編組部材100の外周面とは部分的に接触してよい。
As shown in FIGS. 2 and 3, an empty space may be formed between the inner peripheral surface of the porous buffer member 110 and the outer peripheral surface of the braided member 100. This empty space is deformed by the deformation of the porous cushioning member 110 and / or the deformation of the braided member 100, and the inner peripheral surface of the porous cushioning member 110 and the outer peripheral surface of the braided member 100 partially contact each other. You can do it.
・いくつかの実装例では、多孔性の緩衝部材110は、軟質または柔軟であり、合成樹脂スポンジであってよく、軟質のまたは柔軟なシート状の合成樹脂スポンジであってよい。一般にコルゲートチューブは長さ方向に可逆的に伸縮可能であるから、例えば図2の実施形態ではコルゲートチューブ40の開口端とコルゲートチューブ60の開口端との離間距離は、変動することがある。図12の実施形態でも同様である。この点、多孔性の緩衝部材110が軟質または柔軟であると、当該多孔性の緩衝部材110が固定される2つの外装部材の開口端間の離間距離の変動に柔軟に対応できる。多孔性の緩衝部材110が合成樹脂スポンジである場合には、緩衝部材110の入手が容易である。多孔性の緩衝部材110が軟質のまたは柔軟なシート状の合成樹脂スポンジである場合には、多孔性の緩衝部材110の巻物(ロール)を容易に形成でき、コルゲートチューブ40、60等の外装部材の外周面に当該多孔性の緩衝部材110を巻き付ける作業が容易になる。
-In some mounting examples, the porous buffer member 110 may be a soft or flexible, synthetic resin sponge, or a soft or flexible sheet-like synthetic resin sponge. In general, since the corrugated tube can be reversibly expanded and contracted in the length direction, for example, in the embodiment of FIG. 2, the separation distance between the open end of the corrugated tube 40 and the open end of the corrugated tube 60 may vary. The same applies to the embodiment shown in FIG. In this respect, when the porous buffer member 110 is soft or flexible, it is possible to flexibly cope with fluctuations in the separation distance between the open ends of the two exterior members to which the porous buffer member 110 is fixed. When the porous cushioning member 110 is a synthetic resin sponge, the cushioning member 110 is easily available. When the porous buffer member 110 is a soft or flexible sheet-like synthetic resin sponge, a roll of the porous buffer member 110 can be easily formed, and exterior members such as corrugated tubes 40 and 60 can be easily formed. The work of winding the porous cushioning member 110 around the outer peripheral surface of the is facilitated.
・いくつかの実装例では、多孔性の緩衝部材110は、比較的低い嵩密度を有することができる。例えば、多孔性の緩衝部材110の嵩密度は、当該多孔性の緩衝部材110の内側に配置された他の要素(例えば電磁波吸収部材80、電線部材25、および編組部材100のうちの一部または全て)のものよりも低くてよい。いくつかの実装例では、多孔性の緩衝部材110の嵩密度は、電磁波吸収部材80のものよりも低く、電線部材25のものよりも低く、編組部材100のものよりも低い。ある実装例では、多孔性の緩衝部材110、電磁波吸収部材80、電線部材25、編組部材100、および外装部材40、60のうちで、多孔性の緩衝部材110の嵩密度が最も低い。多孔性の緩衝部材110の嵩密度が低いと、例えば車両走行中に当該多孔性の緩衝部材110はほとんど振動しないかまたは多孔性の緩衝部材110の振動は速やかに減衰する。このような低嵩密度の多孔性の緩衝部材110は、当該多孔性の緩衝部材110の内側に配置された他の要素(例えば電磁波吸収部材80、電線部材25、および編組部材100のうちの一部または全て)の振動を直接的または間接的な振動伝搬により吸収または減衰するのに有利である。また、低嵩密度の多孔性の緩衝部材110は、当該低嵩密度の多孔性の緩衝部材110と直接接触するコルゲートチューブ40、60等の外装部材の振動を吸収または減衰するのに有利である。このように、多孔性の緩衝部材110は、ワイヤハーネス10の他の要素で発生した振動を吸収または減衰するのに有利であり、また、多孔性の緩衝部材110の内側に配置された他の要素で発生した音がワイヤハーネス10の外部に音漏れするのを低減するのに有利である。さらに、低嵩密度の多孔性の緩衝部材110は、比較的軽量であり、車両用のワイヤハーネス10にとって有利である。
-In some mounting examples, the porous buffer member 110 can have a relatively low bulk density. For example, the bulk density of the porous buffer member 110 may be a part of other elements (eg, an electromagnetic wave absorbing member 80, an electric wire member 25, and a braided member 100) arranged inside the porous buffer member 110. It may be lower than that of all). In some mounting examples, the bulk density of the porous buffer member 110 is lower than that of the electromagnetic wave absorbing member 80, lower than that of the wire member 25, and lower than that of the braided member 100. In a certain mounting example, among the porous buffer member 110, the electromagnetic wave absorbing member 80, the electric wire member 25, the braided member 100, and the exterior members 40 and 60, the porous buffer member 110 has the lowest bulk density. If the bulk density of the porous buffer member 110 is low, for example, the porous buffer member 110 hardly vibrates or the vibration of the porous buffer member 110 is rapidly damped while the vehicle is running. Such a low bulk density porous buffer member 110 is one of other elements (for example, an electromagnetic wave absorbing member 80, an electric wire member 25, and a braided member 100) arranged inside the porous buffer member 110. It is advantageous to absorb or attenuate the vibration of a part or all) by direct or indirect vibration propagation. Further, the low bulk density porous buffer member 110 is advantageous for absorbing or attenuating vibrations of exterior members such as corrugated tubes 40 and 60 that come into direct contact with the low bulk density porous buffer member 110. .. Thus, the porous cushioning member 110 is advantageous for absorbing or attenuating vibrations generated by other elements of the wire harness 10 and is also disposed inside the porous cushioning member 110. It is advantageous to reduce the sound generated by the element from leaking to the outside of the wire harness 10. Further, the low bulk density porous buffer member 110 is relatively lightweight and is advantageous for the vehicle wire harness 10.
・実施形態の電磁波吸収部材80は、電線20に同軸的に取り付けられた電磁ノイズフィルタと呼称することがある。実施形態の多孔性の緩衝部材110は、軟質のまたは柔軟なシート状の合成樹脂スポンジのロールと呼称することがある。
-The electromagnetic wave absorbing member 80 of the embodiment may be referred to as an electromagnetic noise filter coaxially attached to the electric wire 20. The porous cushioning member 110 of the embodiment may be referred to as a roll of soft or flexible sheet-like synthetic resin sponge.
・今回開示された実施の形態はすべての点で例示であって制限的なものではないと考えられるべきである。本発明の範囲は、上記した意味ではなく、特許請求の範囲によって示され、特許請求の範囲と均等の意味及び範囲内でのすべての変更が含まれることが意図される。
・ It should be considered that the embodiment disclosed this time is an example in all respects and is not restrictive. The scope of the present invention is indicated by the scope of claims, not the above-mentioned meaning, and is intended to include all modifications within the meaning and scope equivalent to the scope of claims.
A1 領域(第1領域)
A2-A4 領域(第2領域)
A5 領域(第3領域)
A6-A8 領域(第4領域)
C1 コネクタ
V 車両
10 ワイヤハーネス
11 インバータ
12 高圧バッテリ
20 電線
21 芯線
22 絶縁被覆
25 電線部材
30 外装部材
40 コルゲートチューブ(第1外装部材)
41 環状凸部
42 環状凹部
50 グロメット
51 筒部
51A リップ
52 フランジ部
52A 外側フランジ
52B 内側フランジ
53 筒部
54 溝部
55 連結部材
60 コルゲートチューブ(第2外装部材)
61 環状凸部
62 環状凹部
70 被覆部材
71 スリット
72 端部(第3端部)
73 端部(第4端部)
80 電磁波吸収部材
81A 第1部分
81B 第2部分
81 貫通孔
82 磁性体コア
82A 外周面
82B 側面
82C 側面
84 領域
90 固定部材
91 テープ部材
100 編組部材
110 緩衝部材
111 スリット
112 端部(第1端部)
113 端部(第2端部)
120,130 固定部材
140 パイプ(第2外装部材)
150 カシメリング(接続部材)
200 車体パネル
200X 装着孔 A1 area (first area)
A2-A4 area (second area)
A5 area (third area)
A6-A8 area (4th area)
C1connector V vehicle 10 wire harness 11 inverter 12 high-voltage battery 20 electric wire 21 core wire 22 insulation coating 25 electric wire member 30 exterior member 40 corrugated tube (first exterior member)
41 Circularconvex part 42 Circular concave part 50 Grommet 51 Cylinder part 51A Lip 52 Flange part 52A Outer flange 52B Inner flange 53 Cylinder part 54 Groove part 55 Connecting member 60 Corrugated tube (second exterior member)
61 Ringconvex part 62 Ring recess 70 Covering member 71 Slit 72 End part (third end part)
73 End (4th end)
80 Electromagneticwave absorption member 81A 1st part 81B 2nd part 81 Through hole 82 Magnetic material core 82A Outer peripheral surface 82B Side surface 82C Side surface 84 area 90 Fixing member 91 Tape member 100 Braided member 110 Cushioning member 111 Slit 112 End (1st end) )
113 end (second end)
120, 130 Fixingmember 140 Pipe (second exterior member)
150 caulking (connecting member)
200body panel 200X mounting hole
A2-A4 領域(第2領域)
A5 領域(第3領域)
A6-A8 領域(第4領域)
C1 コネクタ
V 車両
10 ワイヤハーネス
11 インバータ
12 高圧バッテリ
20 電線
21 芯線
22 絶縁被覆
25 電線部材
30 外装部材
40 コルゲートチューブ(第1外装部材)
41 環状凸部
42 環状凹部
50 グロメット
51 筒部
51A リップ
52 フランジ部
52A 外側フランジ
52B 内側フランジ
53 筒部
54 溝部
55 連結部材
60 コルゲートチューブ(第2外装部材)
61 環状凸部
62 環状凹部
70 被覆部材
71 スリット
72 端部(第3端部)
73 端部(第4端部)
80 電磁波吸収部材
81A 第1部分
81B 第2部分
81 貫通孔
82 磁性体コア
82A 外周面
82B 側面
82C 側面
84 領域
90 固定部材
91 テープ部材
100 編組部材
110 緩衝部材
111 スリット
112 端部(第1端部)
113 端部(第2端部)
120,130 固定部材
140 パイプ(第2外装部材)
150 カシメリング(接続部材)
200 車体パネル
200X 装着孔 A1 area (first area)
A2-A4 area (second area)
A5 area (third area)
A6-A8 area (4th area)
C1
41 Circular
61 Ring
73 End (4th end)
80 Electromagnetic
113 end (second end)
120, 130 Fixing
150 caulking (connecting member)
200
Claims (13)
- 電線部材と、
前記電線部材を収容する第1外装部材と、
前記電線部材を収容し、前記電線部材の長さ方向において前記第1外装部材と離れて設けられた第2外装部材と、
前記電線部材が貫通する貫通孔を有し、前記電線部材の長さ方向において前記第1外装部材と前記第2外装部材との間に設けられた電磁波吸収部材と、
前記電磁波吸収部材の外周を覆う多孔性の緩衝部材と、を有し、
前記緩衝部材は、前記第1外装部材の外周と前記第2外装部材の外周とに架け渡すように固定されているワイヤハーネス。 With electric wire members
The first exterior member for accommodating the electric wire member and
A second exterior member that accommodates the electric wire member and is provided apart from the first exterior member in the length direction of the electric wire member.
An electromagnetic wave absorbing member having a through hole through which the electric wire member penetrates and provided between the first exterior member and the second exterior member in the length direction of the electric wire member.
It has a porous cushioning member that covers the outer periphery of the electromagnetic wave absorbing member, and has.
The cushioning member is a wire harness fixed so as to bridge the outer periphery of the first exterior member and the outer periphery of the second exterior member. - 前記緩衝部材は、前記電線部材の長さ方向に沿って延びるスリットを有するシート状に形成されており、
前記緩衝部材は、前記電線部材の長さ方向と交差する第1方向における第1端部と、前記第1端部と前記第1方向において反対側に設けられた第2端部とを有しており、
前記緩衝部材は、前記第1端部に前記第2端部を重ね合わせることにより、前記電磁波吸収部材の外周を周方向全周にわたって包囲する筒状をなしている請求項1に記載のワイヤハーネス。 The cushioning member is formed in the form of a sheet having slits extending along the length direction of the electric wire member.
The cushioning member has a first end portion in a first direction intersecting the length direction of the electric wire member, and a second end portion provided on the opposite side of the first end portion and the first direction. And
The wire harness according to claim 1, wherein the cushioning member has a tubular shape that surrounds the outer periphery of the electromagnetic wave absorbing member over the entire circumference in the circumferential direction by superimposing the second end portion on the first end portion. .. - 前記緩衝部材は、前記電線部材の長さ方向に沿って延びるスリットを有さずに、前記電磁波吸収部材の外周を周方向全周にわたって包囲する筒状をなしている請求項1に記載のワイヤハーネス。 The wire according to claim 1, wherein the cushioning member does not have a slit extending along the length direction of the electric wire member, and has a tubular shape that surrounds the outer periphery of the electromagnetic wave absorbing member over the entire circumference in the circumferential direction. Harness.
- 前記電線部材は、電線と、前記第1外装部材と前記第2外装部材との間に設けられた前記電線の外周を被覆する被覆部材とを有し、
前記被覆部材は、前記電線の外周を被覆した状態で前記貫通孔に貫通している請求項1から請求項3のいずれか1項に記載のワイヤハーネス。 The electric wire member includes an electric wire and a covering member provided between the first exterior member and the second exterior member and covering the outer circumference of the electric wire.
The wire harness according to any one of claims 1 to 3, wherein the covering member penetrates the through hole in a state of covering the outer periphery of the electric wire. - 前記被覆部材の長さ方向の一端部が前記第1外装部材の内部空間に収容されており、前記被覆部材の長さ方向の他端部が前記第2外装部材の内部空間に収容されている請求項4に記載のワイヤハーネス。 One end of the covering member in the length direction is housed in the internal space of the first exterior member, and the other end of the covering member in the length direction is housed in the internal space of the second exterior member. The wire harness according to claim 4.
- 前記電磁波吸収部材を前記電線部材に固定する固定部材を更に有する請求項1から請求項5のいずれか1項に記載のワイヤハーネス。 The wire harness according to any one of claims 1 to 5, further comprising a fixing member for fixing the electromagnetic wave absorbing member to the electric wire member.
- 前記電磁波吸収部材を前記電線部材に固定する固定部材を更に有し、
前記被覆部材は、前記電線の長さ方向に沿って延びるスリットを有するシート状に形成されており、
前記被覆部材は、前記電線の長さ方向と交差する第1方向における第3端部と、前記第3端部と前記第1方向において反対側に設けられた第4端部とを有しており、
前記被覆部材は、前記第3端部に前記第4端部を重ね合わせることにより、前記電線の外周を周方向全周にわたって包囲する筒状をなすように形成されており、
前記固定部材は、前記被覆部材の外周を周方向全周にわたって被覆している請求項4又は請求項5に記載のワイヤハーネス。 Further having a fixing member for fixing the electromagnetic wave absorbing member to the electric wire member,
The covering member is formed in the form of a sheet having slits extending along the length direction of the electric wire.
The covering member has a third end portion in a first direction intersecting the length direction of the electric wire, and a fourth end portion provided on the opposite side of the third end portion and the first direction. Cage,
The covering member is formed so as to form a tubular shape that surrounds the outer circumference of the electric wire over the entire circumference in the circumferential direction by superimposing the fourth end portion on the third end portion.
The wire harness according to claim 4 or 5, wherein the fixing member covers the outer periphery of the covering member over the entire circumference in the circumferential direction. - 前記貫通孔の内周面は、前記電線部材の外周面に対向しており、
前記貫通孔の内周面は、第1部分と、前記第1部分と前記貫通孔の中心軸に対して点対称な位置に配置された第2部分とを有し、
前記固定部材は、前記電線部材が前記第1部分と接触するとともに前記第2部分と離隔するように、前記電磁波吸収部材を前記電線部材に固定している請求項6又は請求項7に記載のワイヤハーネス。 The inner peripheral surface of the through hole faces the outer peripheral surface of the electric wire member.
The inner peripheral surface of the through hole has a first portion, the first portion, and a second portion arranged at a position symmetrical with respect to the central axis of the through hole.
The sixth or seventh aspect of the present invention, wherein the fixing member fixes the electromagnetic wave absorbing member to the electric wire member so that the electric wire member comes into contact with the first portion and is separated from the second portion. Wire harness. - 前記固定部材は、1本のテープ部材が巻き回されて構成されており、
前記固定部材は、
前記貫通孔から前記第2外装部材側に導出された前記電線部材の外周に前記テープ部材が巻き回された第1領域と、
前記第1領域から外方に引き出された前記テープ部材が、前記電磁波吸収部材の外周面に接着されるとともに、前記貫通孔から前記第1外装部材側に導出された前記電線部材まで延びるように形成された第2領域と、
前記貫通孔から前記第1外装部材側に導出された前記電線部材の外周に前記テープ部材が巻き回された第3領域と、
前記第3領域から外方に引き出された前記テープ部材が、前記電磁波吸収部材の外周面に接着されるとともに、前記第1領域まで延びるように形成された第4領域と、を有し、
前記第4領域における前記テープ部材は、前記第2領域における前記テープ部材と交差して延びるように形成されており、
前記テープ部材は、前記電磁波吸収部材の外周面のうち周方向の一部のみを覆うように形成されており、
前記第1部分は、前記貫通孔の中心軸が延びる中心軸方向と交差する方向において、前記第2部分よりも、前記テープ部材によって覆われた前記電磁波吸収部材の外周面に近い位置に配置された部分である請求項8に記載のワイヤハーネス。 The fixing member is configured by winding one tape member.
The fixing member is
A first region in which the tape member is wound around the outer circumference of the electric wire member led out from the through hole to the second exterior member side, and
The tape member pulled out from the first region is adhered to the outer peripheral surface of the electromagnetic wave absorbing member and extends from the through hole to the electric wire member led out to the first exterior member side. The formed second region and
A third region in which the tape member is wound around the outer circumference of the electric wire member led out from the through hole to the first exterior member side, and
The tape member pulled out from the third region has a fourth region formed so as to be adhered to the outer peripheral surface of the electromagnetic wave absorbing member and extend to the first region.
The tape member in the fourth region is formed so as to extend so as to intersect with the tape member in the second region.
The tape member is formed so as to cover only a part of the outer peripheral surface of the electromagnetic wave absorbing member in the circumferential direction.
The first portion is arranged at a position closer to the outer peripheral surface of the electromagnetic wave absorbing member covered by the tape member than the second portion in a direction intersecting the central axis direction in which the central axis of the through hole extends. The wire harness according to claim 8, which is a portion of the wire harness. - 前記電線部材の外周を包囲する編組部材を更に有し、
前記編組部材は、前記電磁波吸収部材の外周を包囲するように設けられており、
前記緩衝部材は、前記編組部材の外周を被覆するように設けられている請求項1から請求項9のいずれか1項に記載のワイヤハーネス。 Further having a braided member surrounding the outer circumference of the electric wire member,
The braided member is provided so as to surround the outer periphery of the electromagnetic wave absorbing member.
The wire harness according to any one of claims 1 to 9, wherein the cushioning member is provided so as to cover the outer periphery of the braided member. - 前記第1外装部材は、金属製のパイプであり、
前記編組部材の長さ方向の端部を、前記第1外装部材の外周面に電気的に接続した状態で固定する接続部材を更に有し、
前記緩衝部材は、前記接続部材を被覆するように設けられている請求項10に記載のワイヤハーネス。 The first exterior member is a metal pipe.
Further having a connecting member for fixing the end portion in the length direction of the braided member in a state of being electrically connected to the outer peripheral surface of the first exterior member.
The wire harness according to claim 10, wherein the cushioning member is provided so as to cover the connecting member. - 前記緩衝部材は、軟質のまたは柔軟なシート状の合成樹脂スポンジの巻物である、請求項1から請求項11に記載のワイヤハーネス。 The wire harness according to claim 1 to 11, wherein the cushioning member is a scroll of a soft or flexible sheet-shaped synthetic resin sponge.
- 防水の必要がある防水領域と防水の必要が無い非防水領域との間に設けられる車体パネルの装着孔に取り付けられるグロメットと、
前記電線部材の端部と接続されたコネクタとを更に有し、
前記コネクタは前記非防水領域に設けられるものであり、
前記グロメットのうち前記非防水領域に配置される部分と前記コネクタとの間に、前記第1外装部材の端部と前記電磁波吸収部材と前記第2外装部材と前記緩衝部材とが設けられる請求項1から請求項12のいずれか1項に記載のワイヤハーネス。 A grommet that can be attached to the mounting hole of the body panel provided between the waterproof area that needs to be waterproof and the non-waterproof area that does not need to be waterproof.
Further having a connector connected to the end of the electric wire member,
The connector is provided in the non-waterproof area and is provided.
A claim in which an end portion of the first exterior member, an electromagnetic wave absorbing member, the second exterior member, and the cushioning member are provided between a portion of the grommet arranged in the non-waterproof region and the connector. The wire harness according to any one of claims 1 to 12.
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JP2019192734 | 2019-10-23 | ||
JP2019-192734 | 2019-10-23 | ||
JP2020029721A JP7367559B2 (en) | 2019-10-23 | 2020-02-25 | wire harness |
JP2020-029721 | 2020-02-25 |
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US11373785B2 (en) * | 2020-02-17 | 2022-06-28 | Yazaki Corporation | Grommet and wire harness |
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JP2014110343A (en) * | 2012-12-03 | 2014-06-12 | Kitagawa Ind Co Ltd | Ferrite clamp |
JP2014130886A (en) * | 2012-12-28 | 2014-07-10 | Hitachi Metals Ltd | Wire harness |
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JPH01111483U (en) * | 1988-01-22 | 1989-07-27 | ||
JPH10208556A (en) * | 1997-01-28 | 1998-08-07 | Harness Sogo Gijutsu Kenkyusho:Kk | Wire harness binding and protection members |
JPH1153957A (en) * | 1997-08-08 | 1999-02-26 | Murata Mfg Co Ltd | Insulation covered electric wire with noise suppressing function |
JP2012236488A (en) * | 2011-05-11 | 2012-12-06 | Sumitomo Wiring Syst Ltd | Wiring harness cabling structure |
JP2014110343A (en) * | 2012-12-03 | 2014-06-12 | Kitagawa Ind Co Ltd | Ferrite clamp |
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US11373785B2 (en) * | 2020-02-17 | 2022-06-28 | Yazaki Corporation | Grommet and wire harness |
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