WO2021068479A1 - Plasticizing power and injection power synergistic high-performance injection molding machine - Google Patents
Plasticizing power and injection power synergistic high-performance injection molding machine Download PDFInfo
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- WO2021068479A1 WO2021068479A1 PCT/CN2020/086021 CN2020086021W WO2021068479A1 WO 2021068479 A1 WO2021068479 A1 WO 2021068479A1 CN 2020086021 W CN2020086021 W CN 2020086021W WO 2021068479 A1 WO2021068479 A1 WO 2021068479A1
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- injection
- casing
- nut
- plasticizing
- power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/46—Means for plasticising or homogenising the moulding material or forcing it into the mould
- B29C45/47—Means for plasticising or homogenising the moulding material or forcing it into the mould using screws
- B29C45/50—Axially movable screw
- B29C45/5008—Drive means therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
- B29C45/77—Measuring, controlling or regulating of velocity or pressure of moulding material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/46—Means for plasticising or homogenising the moulding material or forcing it into the mould
- B29C45/47—Means for plasticising or homogenising the moulding material or forcing it into the mould using screws
- B29C45/50—Axially movable screw
- B29C45/5008—Drive means therefor
- B29C2045/5076—Drive means therefor using a single drive motor for rotary and for axial movements of the screw
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76003—Measured parameter
- B29C2945/76006—Pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76177—Location of measurement
- B29C2945/7618—Injection unit
- B29C2945/7619—Injection unit barrel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76344—Phase or stage of measurement
- B29C2945/76381—Injection
Definitions
- the invention belongs to the field of injection molding machine preparation, and specifically relates to a high-efficiency injection molding machine with a synergy of plasticizing power and injection power.
- Injection molding machine also known as injection molding machine or injection machine. It is the main molding equipment for making thermoplastic or thermosetting plastics into various shapes of plastic products using plastic molding dies.
- the injection molding machine can heat the plastic and apply high pressure to the molten plastic to make it shoot out and fill the mold cavity.
- the process of plastic injection molding mainly includes a plasticizing process, a loosening process and an injection process.
- the screw is mainly retreated and rotates around its axis to push the melt to the discharge end of the barrel;
- the loosening process mainly retreats to release the pressure to ensure that the melt does not leak from the nozzle;
- the injection process mainly pushes the screw forward to extrude the melt from the nozzle.
- the screw retreats while rotating during the process; the screw retreats linearly (not rotating) during the loosening process; the screw moves straight forward (not rotating) during the injection process.
- the current injection molding machine equipment in the industry has a low utilization rate of the motor during the injection process and the plasticization process, and the power for plasticization and the power for injection work relatively independently.
- the plasticizing motor is basically in a high-load or even full-load working state.
- the injection motor only provides a small back pressure and is basically in a no-load working state; when injecting, the injection motor is in a full-load working state, while the plasticizing motor It is basically in a no-load working state. Therefore, in order to realize the above-mentioned plastic injection molding, the selected plasticizing motor and injection motor require higher rated power, so the cost of the injection molding machine is also relatively high.
- the technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and provide an improved plasticizing power and injection power synergistic high-efficiency injection molding machine.
- a plasticizing power and injection power synergistic high-performance injection molding machine which includes:
- a barrel which includes a barrel with a cavity inside and communicating with the casing from one end, and a nozzle at the other end of the barrel, wherein the barrel is provided with a plastic material inlet;
- Screw which extends along the length of the barrel
- the power system is used to drive the screw to rotate around its own axis and move linearly along its length
- the power system includes a sleeve whose center line coincides with the shaft axis of the screw and is arranged in the casing through a rotating connection member, a plasticizing drive member that drives the sleeve to rotate around its own axis, and a plasticizing drive member that passes through the sleeve.
- the transmission component is a double-headed screw with opposite threads.
- One threaded section of the double-ended screw is matched with the inner thread pair of the sleeve, and the other threaded section Cooperate with the inner thread pair of the nut, and the end of the other thread section emerges from the outer end of the nut.
- the double-ended screw is driven to move linearly or/and retreat to the outer end of the nut ⁇ Type rotation.
- the double-ended screw includes a first threaded section matched with the sleeve and a second threaded section matched with the nut, wherein the first threaded section and the second threaded section are fixedly connected from one end, the first threaded section and the second threaded section
- the axis of the segment is collinear and coincides with the axis of the screw. That is, the first threaded section and the second threaded section are located on the same component.
- the pitch of the first threaded section is greater than the pitch of the second threaded section, and the pitch of the first threaded section is N times the pitch of the second threaded section, where N ⁇ 2 and is an integer.
- This setting is suitable for different types of injection molding machines, under different pitches, in order to achieve different rotation speeds of the nut and sleeve to adjust the movement state of the double-headed screw.
- a connecting flange connected to the plasticized driving member is further provided on the outer periphery of the sleeve, and the power system further includes two ends connected between the connecting flange and the connecting part and the sleeve
- the elastic member arranged on the outer periphery of the double-headed screw, wherein when the connecting member rotates and retreats to the inside of the casing or recedes linearly to the inside of the casing, the elastic member is in a state of compression and deformation; when the connecting member moves to the outside of the casing, the elastic member is in Restore the deformed state.
- the elastic member is a spring, and both ends are fixed on the flange connecting the cap and the sleeve, wherein the spring is compressible or/and twistable.
- the connecting component is a fixed flange, and the inner end of the double-ended screw is fixedly connected with the end of the screw away from the injection end.
- the casing lining is detachably provided inside the casing, and the sleeve and the nut are respectively rotatably arranged on the casing lining through a rotating connection piece, wherein the rotation connection piece is Bearing.
- the pressure sensor is arranged between the end of the casing lining away from the barrel and the end of the casing close to the injection driver.
- the end of the casing away from the barrel forms a stepped cavity
- the casing lining is stuffed into the stepped cavity
- the casing lining forms a matching first and second inner cavity, wherein the first The diameter of the inner cavity is larger than the diameter of the second inner cavity
- the bearings are respectively arranged in the first inner cavity and the second inner cavity
- the sleeve and the nut are rotatably arranged relative to the inner lining of the casing.
- the plasticizing drive member includes a plasticizing gear arranged concentrically with the sleeve, a plasticizing transmission member for driving the plasticizing gear to rotate, and a plasticizing motor.
- the injection driving member includes an injection gear sleeved on the outer end of the nut and arranged concentrically with the nut, an injection transmission member for driving the rotation of the injection gear, and an injection motor.
- a cooling jacket is provided at the end of the casing and the outer circumference of the barrel, and the cooling jacket is provided with a feeding hole communicating with the plastic material inlet.
- the present invention has the following advantages compared with the prior art:
- the invention uses the joint coordination of the sleeve and the nut with different rotation speeds and rotations to drive the double-headed screw to drive the screw to move synchronously. Therefore, the rated power of the motor of the injection unit is significantly lower than that of the existing injection molding machine, and at the same time , Compact structure, small inertia of moving parts, fast response, can effectively expand the injection molding process window, improve product stability and yield.
- Figure 1 is a schematic cross-sectional view of the structure of the injection molding machine of the present invention (in the process of plasticizing or loosening);
- Figure 2 is a schematic cross-sectional view of the structure of the injection molding machine of the present invention (in the injection process);
- first and second are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined with “first” and “second” may explicitly or implicitly include at least one of the features. In the description of the present application, "a plurality of” means at least two, such as two, three, etc., unless specifically defined otherwise.
- the terms “installed”, “connected”, “connected”, “fixed” and other terms should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , Or integrated; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, it can be the internal connection of two components or the interaction relationship between two components, unless otherwise specified The limit.
- installed can be a fixed connection or a detachable connection , Or integrated; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, it can be the internal connection of two components or the interaction relationship between two components, unless otherwise specified The limit.
- the first feature “on” or “under” the second feature may be in direct contact with the first and second features, or the first and second features may be indirectly through an intermediary. contact.
- the "above”, “above” and “above” of the first feature on the second feature may mean that the first feature is directly above or diagonally above the second feature, or it simply means that the level of the first feature is higher than the second feature.
- the “below”, “below” and “below” of the second feature of the first feature may be that the first feature is directly below or obliquely below the second feature, or it simply means that the level of the first feature is smaller than the second feature.
- the plasticizing power and injection power synergistic high-performance injection molding machine of this embodiment includes a casing 1, a barrel 2, a screw 3, a power system 4, and a pressure sensor 5.
- the barrel 2 includes a barrel 20 with a cavity 200 inside and communicating with the casing 1 from one end, and a nozzle 21 at the other end of the barrel 20, wherein the barrel 20 is provided with a plastic material inlet 20a.
- the screw 3 extends along the length of the barrel 2 and is matched with the cavity 200 of the barrel 20.
- the power system 4 is used to drive the screw 3 to rotate around its own axis and move linearly along its length.
- the power system 4 includes a sleeve 40 whose center line coincides with the axis of the screw 3 and is arranged in the casing 1 through a rotating connector z, and a plasticizing drive member 41 that drives the sleeve 40 to rotate around its own axis.
- the transmission part 42 passing through the sleeve 40, the connecting part 43 for connecting the transmission part 42 and the screw 3 away from the extruding end, is arranged in the casing 1 by rotating the connecting piece z, and one end is free from A nut 44 that emerges from the end of the casing 1 away from the barrel 2 and an injection driver 45 that is arranged at the outer end of the nut 44 and drives the nut to rotate around its own axis.
- the transmission component 42 is a double-headed screw with opposite threads.
- the double-headed screw includes a first threaded section 421 matched with the inner thread pair of the sleeve 40, and a second threaded section 422 matched with the inner thread pair of the nut 44, wherein the first The threaded section 421 and the second threaded section 422 are fixedly connected from one end, and the axis lines of the first threaded section 421 and the second threaded section 422 are collinear and coincide with the axis of the screw 3.
- the first threaded section 421 and the second threaded section 422 are provided on the same component.
- the pitch of the first threaded section 421 is 4 times the pitch of the second threaded section 422. In this way, under different pitches, different rotation speeds of the nut 44 and the sleeve 40 are used to adjust the movement state of the double-headed screw.
- a connecting flange 46 connected to the plasticizing drive member 41 is also provided on the outer periphery of the sleeve 40.
- the power system also includes two ends connected between the connecting flange 46 and the connecting part 43 and sleeved on the outer periphery of the double-ended screw.
- the elastic member 47 wherein when the connecting member 43 rotates and retreats to the inside of the casing 1, or recedes linearly to the inside of the casing 1, the elastic member 47 is in a compressed and deformed state; when the connecting member 43 moves to the outside of the casing 1, the elastic member 47 47 is in a state of restoring deformation.
- the elastic member 47 is a spring, and both ends are fixed on the connecting member 43 and the connecting flange 46, wherein the spring can be compressed or/and twisted.
- the connecting member 43 is a fixed flange, and fixedly connects the inner end of the double-ended screw with the end of the screw 3 away from the injection.
- the casing lining 6 is detachably arranged inside the casing 1, and the sleeve 40 and the nut 44 are respectively rotatably arranged on the casing lining 6 via a rotating connection piece z, wherein the rotation connection piece z is a bearing.
- the end of the casing 1 away from the barrel 2 forms a stepped cavity
- the casing lining 6 is stuffed into the stepped cavity
- the casing lining 6 forms a matching first inner cavity q 1 and a second inner cavity q2.
- the diameter of the first inner cavity q1 is greater than the diameter of the second inner cavity q2
- the bearings are respectively arranged in the first inner cavity q1 and the second inner cavity q2
- the sleeve 40 and the nut 44 rotate relative to the casing lining 6 Set up.
- the plasticizing drive member 41 includes a plasticizing gear 410 arranged concentrically with the sleeve 40, a plasticizing transmission member for driving the plasticizing gear 410 (not shown in the figure, but it is not difficult to think of) and a plasticizing motor (not shown in the figure) , But it's not hard to think of).
- the plasticized gear 410 and the sleeve 40 are rigidly connected by a connecting flange 46 (fixed connection)
- the injection driving member 45 includes an injection gear 450 sleeved on the outer end of the nut 44 and arranged concentrically with the nut 44, an injection transmission member for driving the injection gear 450 (not shown in the figure, but it is not difficult to think of) and an injection motor ( Figure Not shown in, but it is not difficult to think of).
- the pressure sensor 5 is arranged between the end of the casing lining 6 away from the barrel 2 and the end of the casing 1 close to the injection driver 45. Among them, the pressure sensor 5 can control the movement state of the plasticizing motor and the injection motor according to the set value.
- the end of the casing 1 and the outer periphery of the barrel 2 are also provided with a cooling jacket 7 that can cool the melt just injected into the barrel 2, wherein the cooling jacket 7 is provided with a plastic material inlet 20a connected to it. Through the feed hole 7a.
- the melt is injected into the barrel 2 from the feeding hole 7a and the plastic raw material inlet 20a, and the plasticizing motor drives the plasticizing gear 410 to rotate, thereby driving the sleeve 40 to rotate, and the injection motor driving the injection gear 450 to rotate at the same time , So as to drive the nut 44 to rotate.
- the sleeve 40 and the nut 44 rotate in opposite directions and the rotation speed is different, the force formed by the double-ended screw in the axial direction is zero, and the force in the radial direction drives the double-ended screw.
- the outer end retreats to the outside of the nut 44, that is, at this time, the double-ended screw produces a rotational movement under the cooperative action of the sleeve 40 and the nut 44, and at the same time retreats (moves to the right) along the axial direction of the screw 3, such a Then, the molten material moves to the front end of the barrel 2 under the reverse push of the screw 3, and the spring 46 is compressed and deformed to store pressure, and at the same time, the torsion deformation is restored to provide a part of the plasticizing torque.
- the plasticizing motor drives the plasticizing gear 410 to rotate, thereby driving the sleeve 40 to rotate; at the same time, the injection motor drives the injection gear 450 to rotate, thereby driving the nut 44 to rotate, and the sleeve 40 and the nut 44 rotate in opposite directions.
- the force of the double-headed screw in the radial direction is zero.
- the force formed in the axial direction drives the double-headed screw to move backward along the linear direction, that is, the double-headed screw is in the sleeve at this time.
- the barrel 40 and the nut 44 do not rotate under the cooperative action, but retreat in the axial direction (moving to the right in the figure), which in turn drives the screw 3 to recede linearly to achieve relaxation, and at the same time, the spring 46 is further compressed.
- the reverse rotation of the injection gear 450 by the injection motor drives the nut 44 to reverse rotation
- the plasticization motor drives the plasticization gear 410 to reverse rotation, thereby driving the sleeve
- the barrel 40 reacts.
- the rotation of the sleeve 40 and the nut 44 are opposite and the rotation speed is different, the radial force of the double-headed screw is zero, and the force formed in the axial direction is all to the left.
- the sleeve 40 and the nut 44 do not rotate under the cooperative action, but move to the left along the axial direction, thereby ejecting the melt from the nozzle.
- the spring 46 recovers from deformation to provide a part of the injection pressure.
- the present invention drives the linear or rotational movement of the double-head screw to drive the screw to move synchronously through the joint coordination of the sleeve and the nut with different rotation speeds and rotations. Therefore, the rated power of the motor of the injection unit is significantly lower than that of the existing injection molding machine. At the same time, the compact structure, small inertia of moving parts and fast response can effectively expand the injection molding process window and improve product stability and yield.
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Abstract
Description
本发明属于注塑机备领域,具体涉及一种塑化动力和注射动力协同式高效能注塑机。The invention belongs to the field of injection molding machine preparation, and specifically relates to a high-efficiency injection molding machine with a synergy of plasticizing power and injection power.
注塑机,又名注射成型机或注射机。它是将热塑性塑料或热固性塑料利用塑料成型模具制成各种形状的塑料制品的主要成型设备。注塑机能加热塑料,对熔融塑料施加高压,使其射出而充满模具型腔。Injection molding machine, also known as injection molding machine or injection machine. It is the main molding equipment for making thermoplastic or thermosetting plastics into various shapes of plastic products using plastic molding dies. The injection molding machine can heat the plastic and apply high pressure to the molten plastic to make it shoot out and fill the mold cavity.
因此,塑料注塑的过程主要包括塑化过程、松退过程和注射过程,其中塑化过程中,主要是有螺杆向后退并绕着自身轴线转动将熔料推送至料筒的出料端部;松退过程主要后退释压,保证熔料不会自喷嘴泄漏;注射过程主要是向前推送螺杆,将熔料自喷嘴中挤出。也就是说,在化过程中螺杆是边转动边后退运动;在松退过程中螺杆直线后退运动(不转动);在注射过程中螺杆直线向前运动(不转动)。Therefore, the process of plastic injection molding mainly includes a plasticizing process, a loosening process and an injection process. In the plasticizing process, the screw is mainly retreated and rotates around its axis to push the melt to the discharge end of the barrel; The loosening process mainly retreats to release the pressure to ensure that the melt does not leak from the nozzle; the injection process mainly pushes the screw forward to extrude the melt from the nozzle. In other words, the screw retreats while rotating during the process; the screw retreats linearly (not rotating) during the loosening process; the screw moves straight forward (not rotating) during the injection process.
然而,目前行业内注塑机设备,在注射过程和塑化过程中,对电机的利用率较低,且塑化用的动力与注射用的动力之间是相对独立工作的,当塑化时,塑化电机基本处于较高负荷甚至满负荷工作状态,而此时注射电机仅提供较小的背压,基本处于无负载工作状态;当注射时,注射电机处于满负载工作状态,而塑化电机基本处于无负载工作状态,因此,为了实现上述的塑料注塑,其选择的塑化电机和注射电机所需要的额定功率是较高的,故注塑机的成本也比较高。为此,有部分厂家已经想到了,将塑化动力和注射动力进行协作,共同完成整个注塑过程,从而降低动力输出的额定功率,降低成本,然而,在实际操作中,往往是结构复杂,难以控制,无法满足市场需求。However, the current injection molding machine equipment in the industry has a low utilization rate of the motor during the injection process and the plasticization process, and the power for plasticization and the power for injection work relatively independently. When plasticizing, The plasticizing motor is basically in a high-load or even full-load working state. At this time, the injection motor only provides a small back pressure and is basically in a no-load working state; when injecting, the injection motor is in a full-load working state, while the plasticizing motor It is basically in a no-load working state. Therefore, in order to realize the above-mentioned plastic injection molding, the selected plasticizing motor and injection motor require higher rated power, so the cost of the injection molding machine is also relatively high. For this reason, some manufacturers have already thought of combining plasticizing power and injection power to complete the entire injection molding process together, thereby reducing the rated power of the power output and reducing the cost. However, in actual operation, the structure is often complicated and difficult. Control, unable to meet market demand.
发明内容Summary of the invention
本发明所要解决的技术问题是克服现有技术的不足,提供一种改进的塑化动力和注射动力协同式高效能注塑机。The technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and provide an improved plasticizing power and injection power synergistic high-efficiency injection molding machine.
为解决上述技术问题,本发明采取的技术方案如下:In order to solve the above technical problems, the technical solutions adopted by the present invention are as follows:
一种塑化动力和注射动力协同式高效能注塑机,其包括:A plasticizing power and injection power synergistic high-performance injection molding machine, which includes:
机壳;chassis;
料筒,其包括内部具有空腔且自一端部与机壳连通的筒体、位于筒体另一 端部的喷嘴,其中筒体上设有塑胶原料入口;A barrel, which includes a barrel with a cavity inside and communicating with the casing from one end, and a nozzle at the other end of the barrel, wherein the barrel is provided with a plastic material inlet;
螺杆,其沿着料筒长度方向延伸;Screw, which extends along the length of the barrel;
压力传感器;Pressure Sensor;
动力系统,其用于驱动螺杆绕自身轴线转动、且沿着自身长度方向直线运动,The power system is used to drive the screw to rotate around its own axis and move linearly along its length,
特别是,动力系统包括中心线与螺杆轴心线重合且通过转动连接件设置在机壳内的套筒、驱动套筒绕自身轴心线转动的塑化驱动件、自套筒内部穿过的传动部件、用于将传动部件与螺杆远离挤出端部相连接的连接部件、通过转动连接件转动设置在机壳内且一端部自机壳远离料筒所在端部冒出的螺母、设置在螺母外端部且驱动螺母绕自身轴心线转动的注射驱动件,其中传动部件为螺纹旋向相反的双头螺杆,该双头螺杆一螺纹段与套筒内部螺纹副配合,另一螺纹段与螺母内部螺纹副配合、且另一螺纹段的端部冒出螺母的外端部,由套筒和螺母相向转动的协同下,以驱使双头螺杆直线运动或/和向螺母外端部后退式转动。In particular, the power system includes a sleeve whose center line coincides with the shaft axis of the screw and is arranged in the casing through a rotating connection member, a plasticizing drive member that drives the sleeve to rotate around its own axis, and a plasticizing drive member that passes through the sleeve. The transmission part, the connection part used to connect the transmission part and the end of the screw away from the extrusion, the nut that is arranged in the casing by rotating the connection piece and one end emerges from the end where the casing is away from the barrel, and is arranged in The outer end of the nut and the injection driver that drives the nut to rotate around its own axis. The transmission component is a double-headed screw with opposite threads. One threaded section of the double-ended screw is matched with the inner thread pair of the sleeve, and the other threaded section Cooperate with the inner thread pair of the nut, and the end of the other thread section emerges from the outer end of the nut. Under the cooperation of the sleeve and the nut to rotate to each other, the double-ended screw is driven to move linearly or/and retreat to the outer end of the nut式转。 Type rotation.
优选地,双头螺杆包括与套筒配合的第一螺纹段、与螺母配合的第二螺纹段,其中第一螺纹段和第二螺纹段自一端部固定连接,第一螺纹段和第二螺纹段的轴心线共线,并与螺杆轴心线重合。也就是说,其中所述第一螺纹段和所述第二螺纹段是位于同一个部件上。Preferably, the double-ended screw includes a first threaded section matched with the sleeve and a second threaded section matched with the nut, wherein the first threaded section and the second threaded section are fixedly connected from one end, the first threaded section and the second threaded section The axis of the segment is collinear and coincides with the axis of the screw. That is, the first threaded section and the second threaded section are located on the same component.
进一步的,第一螺纹段的螺距大于所述第二螺纹段的螺距,且第一螺纹段螺距为第二螺纹段螺距的N倍,其中N≥2,且为整数。这样设置,适用于不同型号的注塑机,在不同的螺距下,以实现螺母和套筒不同转动速度来调节双头螺杆的运动状态。Further, the pitch of the first threaded section is greater than the pitch of the second threaded section, and the pitch of the first threaded section is N times the pitch of the second threaded section, where N≧2 and is an integer. This setting is suitable for different types of injection molding machines, under different pitches, in order to achieve different rotation speeds of the nut and sleeve to adjust the movement state of the double-headed screw.
根据本发明的一个具体实施和优选方面,在套筒的外周还设有与塑化驱动件相连接的连接法兰,动力系统还包括两端部连接在连接法兰和连接部件之间且套设在双头螺杆外周的弹性件,其中当连接部件转动并向机壳内部后退或者直线向机壳内部后退时,弹性件处于压缩形变状态;当连接部件向机壳外运动时,弹性件处于恢复形变状态。According to a specific implementation and preferred aspect of the present invention, a connecting flange connected to the plasticized driving member is further provided on the outer periphery of the sleeve, and the power system further includes two ends connected between the connecting flange and the connecting part and the sleeve The elastic member arranged on the outer periphery of the double-headed screw, wherein when the connecting member rotates and retreats to the inside of the casing or recedes linearly to the inside of the casing, the elastic member is in a state of compression and deformation; when the connecting member moves to the outside of the casing, the elastic member is in Restore the deformed state.
优选地,弹性件为弹簧,且两端部固定在连接帽和套筒的法兰上,其中弹簧可压缩或/和可扭转的设置。Preferably, the elastic member is a spring, and both ends are fixed on the flange connecting the cap and the sleeve, wherein the spring is compressible or/and twistable.
具体的,连接部件为固定法兰,且将双头螺杆的内端部与螺杆远离射出端 部固定连接。Specifically, the connecting component is a fixed flange, and the inner end of the double-ended screw is fixedly connected with the end of the screw away from the injection end.
根据本发明的又一个具体实施和优选方面,在机壳内部可拆卸地设置有机壳内衬,套筒和螺母分别通过转动连接件转动地设置在机壳内衬上,其中转动连接件为轴承。According to another specific implementation and preferred aspect of the present invention, the casing lining is detachably provided inside the casing, and the sleeve and the nut are respectively rotatably arranged on the casing lining through a rotating connection piece, wherein the rotation connection piece is Bearing.
优选地,压力传感器设置在机壳内衬远离料筒端部与机壳靠近注射驱动件端部之间。Preferably, the pressure sensor is arranged between the end of the casing lining away from the barrel and the end of the casing close to the injection driver.
具体的,机壳远离料筒的端部形成阶梯腔体,机壳内衬塞入阶梯腔内部,且机壳内衬内部形成与之匹配的第一内腔和第二内腔,其中第一内腔的直径大于第二内腔的直径,轴承分别设置在第一内腔和第二内腔中,套筒和螺母相对机壳内衬转动设置。Specifically, the end of the casing away from the barrel forms a stepped cavity, the casing lining is stuffed into the stepped cavity, and the casing lining forms a matching first and second inner cavity, wherein the first The diameter of the inner cavity is larger than the diameter of the second inner cavity, the bearings are respectively arranged in the first inner cavity and the second inner cavity, and the sleeve and the nut are rotatably arranged relative to the inner lining of the casing.
优选地,塑化驱动件包括与套筒同心设置的塑化齿轮、用于驱动塑化齿轮转动的塑化传动件和塑化电机。Preferably, the plasticizing drive member includes a plasticizing gear arranged concentrically with the sleeve, a plasticizing transmission member for driving the plasticizing gear to rotate, and a plasticizing motor.
优选地,注射驱动件包括套设在螺母外端部且与螺母同心设置的注射齿轮、用于驱动注射齿轮转动的注射传动件和注射电机。Preferably, the injection driving member includes an injection gear sleeved on the outer end of the nut and arranged concentrically with the nut, an injection transmission member for driving the rotation of the injection gear, and an injection motor.
此外,在机壳的端部、料筒的外周还设有冷却套,其中冷却套上开设有与塑胶原料入口相连通的入料孔。In addition, a cooling jacket is provided at the end of the casing and the outer circumference of the barrel, and the cooling jacket is provided with a feeding hole communicating with the plastic material inlet.
由于以上技术方案的实施,本发明与现有技术相比具有如下优点:Due to the implementation of the above technical solutions, the present invention has the following advantages compared with the prior art:
本发明通过套筒和螺母不同转速及转向的共同协同,以驱使双头螺杆直线或旋转运动带动螺杆同步运动,因此,使得注塑单元的电机的额定功率比现有注塑机大幅降低,与此同时,结构紧凑,运动部件惯量小、响应快,可有效扩大注塑工艺窗口,提高制品稳定性和良品率。The invention uses the joint coordination of the sleeve and the nut with different rotation speeds and rotations to drive the double-headed screw to drive the screw to move synchronously. Therefore, the rated power of the motor of the injection unit is significantly lower than that of the existing injection molding machine, and at the same time , Compact structure, small inertia of moving parts, fast response, can effectively expand the injection molding process window, improve product stability and yield.
图1为本发明注塑机的结构剖视示意图(处于塑化或松退过程);Figure 1 is a schematic cross-sectional view of the structure of the injection molding machine of the present invention (in the process of plasticizing or loosening);
图2为本发明注塑机的结构剖视示意图(处于注射过程);Figure 2 is a schematic cross-sectional view of the structure of the injection molding machine of the present invention (in the injection process);
其中:1、机壳;Among them: 1. Case;
2、料筒;20、筒体;20a、塑胶原料入口;200、空腔;21、喷嘴;2. Material barrel; 20, barrel; 20a, plastic material inlet; 200, cavity; 21, nozzle;
3、螺杆;3. Screw;
4、动力系统;40、套筒;41、塑化驱动件;410、塑化齿轮;42、传动部件;421、第一螺纹段;422、第二螺纹段;43、连接部件;44、螺母;45、注射驱动件;450、注塑齿轮;46、连接法兰;47、弹性件(弹簧);z、转动连接 件(轴承);4. Power system; 40, sleeve; 41, plasticized drive part; 410, plasticized gear; 42, transmission part; 421, first thread section; 422, second thread section; 43, connecting part; 44,
5、压力传感器;5. Pressure sensor;
6、机壳内衬;q1、第一内腔;q2、第二内腔;6. Shell lining; q1, the first cavity; q2, the second cavity;
7、冷却套;7a、入料孔。7. Cooling jacket; 7a. Feed hole.
为使本申请的上述目的、特征和优点能够更加明显易懂,下面结合附图对本申请的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本申请。但是本申请能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本申请内涵的情况下做类似改进,因此本申请不受下面公开的具体实施例的限制。In order to make the above objectives, features and advantages of the present application more obvious and understandable, the specific implementation manners of the present application will be described in detail below with reference to the accompanying drawings. In the following description, many specific details are set forth in order to fully understand this application. However, this application can be implemented in many other ways different from those described here, and those skilled in the art can make similar improvements without violating the connotation of this application. Therefore, this application is not limited by the specific embodiments disclosed below.
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial" , "Radial", "Circumferential", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the application and simplifying the description, rather than indicating or implying the pointed device or The element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present application.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined with "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present application, "a plurality of" means at least two, such as two, three, etc., unless specifically defined otherwise.
在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , Or integrated; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, it can be the internal connection of two components or the interaction relationship between two components, unless otherwise specified The limit. For those of ordinary skill in the art, the specific meanings of the above-mentioned terms in this application can be understood according to specific circumstances.
在本申请中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接 接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In this application, unless expressly stipulated and defined otherwise, the first feature “on” or “under” the second feature may be in direct contact with the first and second features, or the first and second features may be indirectly through an intermediary. contact. Moreover, the "above", "above" and "above" of the first feature on the second feature may mean that the first feature is directly above or diagonally above the second feature, or it simply means that the level of the first feature is higher than the second feature. The “below”, “below” and “below” of the second feature of the first feature may be that the first feature is directly below or obliquely below the second feature, or it simply means that the level of the first feature is smaller than the second feature.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or a central element may also be present. When an element is considered to be "connected" to another element, it can be directly connected to the other element or an intermediate element may be present at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only, and do not mean the only implementation.
如图1所示,本实施例的塑化动力和注射动力协同式高效能注塑机,其包括机壳1、料筒2、螺杆3、动力系统4和压力传感器5。As shown in FIG. 1, the plasticizing power and injection power synergistic high-performance injection molding machine of this embodiment includes a casing 1, a barrel 2, a
具体的,料筒2包括内部具有空腔200且自一端部与机壳1连通的筒体20、位于筒体20另一端部的喷嘴21,其中筒体20上设有塑胶原料入口20a。Specifically, the barrel 2 includes a
螺杆3,其沿着料筒2长度方向延伸,且与筒体20的空腔200匹配设置。The
动力系统4,其用于驱动螺杆3绕自身轴线转动、且沿着自身长度方向直线运动。The
本例中,动力系统4包括中心线与螺杆3轴心线重合且通过转动连接件z设置在机壳1内的套筒40、驱动套筒40绕自身轴心线转动的塑化驱动件41、自套筒40内部穿过的传动部件42、用于将传动部件42与螺杆3远离挤出端部相连接的连接部件43、通过转动连接件z转动设置在机壳1内且一端部自机壳1远离料筒2所在端部冒出的螺母44、设置在螺母44外端部且驱动螺母绕自身轴心线转动的注射驱动件45。In this example, the
传动部件42为螺纹旋向相反的双头螺杆,该双头螺杆包括与套筒40内部螺纹副配合的第一螺纹段421、与螺母44内部螺纹副配合的第二螺纹段422,其中第一螺纹段421和第二螺纹段422自一端部固定连接,第一螺纹段421和第二螺纹段422的轴心线共线,并与螺杆3轴心线重合。也就是说,第一螺纹段421和第二螺纹段422是设置在同一个部件上。The
本例中,第一螺纹段421螺距为第二螺纹段422螺距4倍。这样,在不同的螺距下,以实现螺母44和套筒40不同转动速度来调节双头螺杆的运动状态。In this example, the pitch of the first threaded
在套筒40的外周还设有与塑化驱动件41相连接的连接法兰46,动力系统 还包括两端部连接在连接法兰46和连接部件43之间且套设在双头螺杆外周的弹性件47,其中当连接部件43转动并向机壳1内部后退或者直线向机壳1内部后退时,弹性件47处于压缩形变状态;当连接部件43向机壳1外运动时,弹性件47处于恢复形变状态。A connecting
本例中,弹性件47为弹簧,且两端部固定在连接部件43和连接法兰46上,其中弹簧可压缩或/和可扭转的设置。In this example, the
具体的,连接部件43为固定法兰,且将双头螺杆的内端部与螺杆3远离射出端部固定连接。Specifically, the connecting
在机壳1内部可拆卸地设置有机壳内衬6,套筒40和螺母44分别通过转动连接件z转动地设置在机壳内衬6上,其中转动连接件z为轴承。The
机壳1远离料筒2的端部形成阶梯腔体,机壳内衬6塞入阶梯腔内部,且机壳内衬6内部形成与之匹配的第一内腔q 1和第二内腔q2,其中第一内腔q 1的直径大于第二内腔q2的直径,轴承分别设置在第一内腔q 1和第二内腔q2中,套筒40和螺母44相对机壳内衬6转动设置。The end of the casing 1 away from the barrel 2 forms a stepped cavity, the casing lining 6 is stuffed into the stepped cavity, and the casing lining 6 forms a matching first inner cavity q 1 and a second inner cavity q2. , The diameter of the first inner cavity q1 is greater than the diameter of the second inner cavity q2, the bearings are respectively arranged in the first inner cavity q1 and the second inner cavity q2, the
塑化驱动件41包括与套筒40同心设置的塑化齿轮410、用于驱动塑化齿轮410的塑化传动件(图中未显示,但不难想到)和塑化电机(图中未显示,但不难想到)。The
本例中,塑化齿轮410与套筒40通过连接法兰46刚性连接(固定连接)In this example, the
注射驱动件45包括套设在螺母44外端部且与螺母44同心设置的注射齿轮450、用于驱动注射齿轮450的注射传动件(图中未显示,但不难想到)和注射电机(图中未显示,但不难想到)。The
压力传感器5设置在机壳内衬6远离料筒2端部与机壳1靠近注射驱动件45端部之间。其中,压力传感器5能够根据设定值控制塑化电机和注射电机的运动状态。The pressure sensor 5 is arranged between the end of the casing lining 6 away from the barrel 2 and the end of the casing 1 close to the
此外,在机壳1的端部、料筒2的外周还设有能够对刚注入料筒2中的熔料进行冷却降温的冷却套7,其中冷却套7上开设有与塑胶原料入口20a相连通的入料孔7a。In addition, the end of the casing 1 and the outer periphery of the barrel 2 are also provided with a cooling jacket 7 that can cool the melt just injected into the barrel 2, wherein the cooling jacket 7 is provided with a
本实施的实施过程如下:The implementation process of this implementation is as follows:
一、塑化过程:1. Plasticizing process:
结合图1所示,熔料自入料孔7a和塑胶原料入口20a注入料筒2,由塑化 电机带动塑化齿轮410转动,从而带动套筒40转动,同时由注塑电机带动注塑齿轮450转动,从而带动螺母44转动,在套筒40和螺母44转向相反和转动速度不同状态下,使得双头螺杆在轴向形成的作用力为零,在径向方向的作用力驱使着双头螺杆的外端部向螺母44外后退式旋转,即,此时双头螺杆在套筒40和螺母44的协同作用下产生旋转运动,同时沿着螺杆3的轴向后退(向右运动),这样一来,熔料在螺杆3的反向推送下向料筒2的前端部运动,弹簧46被压缩形变储存压力,同时扭转变形恢复提供一部分塑化扭矩。As shown in FIG. 1, the melt is injected into the barrel 2 from the
二、松退过程(其状态与图1相似,在此省略附图表示):2. The loosening process (the state is similar to Fig. 1, and the drawings are omitted here):
待完成上述塑化步骤后,塑化电机带动塑化齿轮410旋转,从而带动套筒40旋转;同时注射电机带动注射齿轮450转动,从而带动螺母44旋转,在套筒40和螺母44转向相反和转动速度不同状态下,使得双头螺杆在径向方向的作用力为零,在轴向形成的作用力驱使着,双头螺杆沿着直线方向向后运动,即,此时双头螺杆在套筒40和螺母44的协同作用下不旋转,但是沿轴线方向后退(图示向右运动),进而带动螺杆3直线后退,实现松退,同时,弹簧46进一步被压缩。After completing the above-mentioned plasticizing step, the plasticizing motor drives the
三、注射过程:3. Injection process:
结合图2所示,完成上述的松退后,通过由注射电机带注射齿轮450的反向转动,从而带动螺母44反转,同时由塑化电机带动塑化齿轮410反向转动,从而带动套筒40反动,在套筒40和螺母44转向相反和转动速度不同状态下,使得双头螺杆在径向方向的作用力为零,在轴向形成的作用力均是向左,双头螺杆在套筒40和螺母44的协同作用下不旋转,但是沿轴线方向向左运动,进而将熔料自喷嘴出射出,此时,弹簧46恢复形变提供一部分注射压力。As shown in FIG. 2, after the above-mentioned loosening is completed, the reverse rotation of the
综上,本发明通过套筒和螺母不同转速及转向的共同协同,以驱使双头螺杆直线或旋转运动带动螺杆同步运动,因此,使得注塑单元的电机的额定功率比现有注塑机大幅降低,与此同时,结构紧凑,运动部件惯量小、响应快,可有效扩大注塑工艺窗口,提高制品稳定性和良品率。In summary, the present invention drives the linear or rotational movement of the double-head screw to drive the screw to move synchronously through the joint coordination of the sleeve and the nut with different rotation speeds and rotations. Therefore, the rated power of the motor of the injection unit is significantly lower than that of the existing injection molding machine. At the same time, the compact structure, small inertia of moving parts and fast response can effectively expand the injection molding process window and improve product stability and yield.
以上对本发明做了详尽的描述,其目的在于让熟悉此领域技术的人士能够了解本发明的内容并加以实施,并不能以此限制本发明的保护范围,凡根据本发明的精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围内。The present invention has been described in detail above, and its purpose is to enable those skilled in the art to understand the content of the present invention and implement it, but it cannot limit the scope of protection of the present invention. Whatever is done in accordance with the spirit of the present invention, etc. The effect changes or modifications shall be covered by the protection scope of the present invention.
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CN110682510B (en) * | 2019-10-08 | 2025-07-01 | 苏州锦珂塑胶科技有限公司 | High-performance injection molding machine with coordinated plasticizing power and injection power |
CN112140486B (en) * | 2020-09-09 | 2025-05-13 | 苏州锦珂塑胶科技有限公司 | Electric mold opening and closing system for two-platen injection molding machine |
CN112936818B (en) * | 2021-01-27 | 2022-11-25 | 浙江罗富工贸有限公司 | Micro-injection device of high-precision injection molding machine |
CN112959629B (en) * | 2021-03-31 | 2025-07-15 | 苏州锦珂塑胶科技有限公司 | All-electric and ejection injection molding machine |
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