WO2021068318A1 - Method for preparing fuel cell graphite bipolar plate - Google Patents
Method for preparing fuel cell graphite bipolar plate Download PDFInfo
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- WO2021068318A1 WO2021068318A1 PCT/CN2019/115666 CN2019115666W WO2021068318A1 WO 2021068318 A1 WO2021068318 A1 WO 2021068318A1 CN 2019115666 W CN2019115666 W CN 2019115666W WO 2021068318 A1 WO2021068318 A1 WO 2021068318A1
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
- C04B26/10—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/02—Details
- H01M8/0202—Collectors; Separators, e.g. bipolar separators; Interconnectors
- H01M8/0204—Non-porous and characterised by the material
- H01M8/0213—Gas-impermeable carbon-containing materials
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00853—Uses not provided for elsewhere in C04B2111/00 in electrochemical cells or batteries, e.g. fuel cells
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/90—Electrical properties
- C04B2111/94—Electrically conducting materials
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
Definitions
- the invention relates to the field of fuel cells, in particular to a method for preparing a graphite bipolar plate of a fuel cell.
- Graphite bipolar plates also known as graphite collector plates and graphite separators, are one of the important components of fuel cells. Graphite bipolar plates play a role in providing gas flow channels in fuel cells, preventing different gases from colluding, and establishing current paths.
- Graphite material is a bipolar plate material that was developed and used earlier.
- the traditional bipolar plate mainly uses non-porous graphite plate, and the groove is processed by machining.
- the graphite bipolar plate has a low thermal expansion coefficient, good thermal conductivity, stable chemical properties, good corrosion resistance and strong electrical conductivity.
- the brittleness of graphite causes processing difficulties, and it is easy to produce pores during the manufacturing process, so that the fuel and the oxidant can penetrate each other, so other substances must be added to improve the battery performance.
- the purpose of the present invention is to provide a method for preparing the graphite bipolar plate of a fuel cell.
- step (2) Take the expandable graphite, carbon black and polyphenylene sulfide prepared in step (1) and mix them with a mixer, and the mixing time is 20min-25min.
- the expandable graphite, carbon black and polyphenylene sulfide The mass ratio is 15: (1-1.2): (3.8-4.2);
- step (3) The mixture obtained in step (2) is added to the solvent absolute ethanol, mixed with mechanical stirring and ultrasonic dispersion, and dried and broken into powder;
- step (3) Put the powder obtained in step (3) into a mold, and press it to form after a molding pressure of 10-11 MPa at 25-30°C and a pressure for 3 minutes;
- step (4) Solidify the sample press-formed in step (4) through stepped heating, and finally cool it to obtain a finished product.
- carbon black is first dispersed in polyphenylene sulfide, and then expandable graphite is added.
- the quality of the anhydrous ethanol in the step (3) is at least 3 times the quality of the mixture.
- the stepped temperature rise is to firstly increase to 80°C at a rate of 20°C/h, and then increase to 180°C at a rate of 15°C/h, and keep the temperature for 2-2.5h.
- the particle size of the natural flake graphite in the step (1) is less than 74 ⁇ m.
- the particle size of the carbon black in the step (2) is less than 20 ⁇ m.
- the masses of potassium permanganate and ferric chloride added in the step (1) are both 7%-9% of the mass of graphite.
- the dehydration in the step (1) is completed under an inert gas.
- the present invention has the following beneficial effects:
- natural flake graphite is added to the mixed solution of sulfuric acid and nitric acid and mixed uniformly, and then potassium permanganate and ferric chloride are added.
- the reaction at a fixed temperature can make the generated expandable graphite reduce the generation of edge compounds and disperse More uniform, dehydration under inert gas prevents reaction with air, thereby affecting the quality of expandable graphite.
- expandable graphite, carbon black, and polyphenylene sulfide are first mixed with a mixer, and the solvent is added, and then mixed by mechanical stirring and ultrasonic dispersion to reduce the porosity of the finished product and improve the quality of the product.
- the sample is cured by a stepped heating method, so that the sheet is more compact, and both the electrical conductivity and the flexural strength are improved.
- step (2) Take the expandable graphite and carbon black obtained in step (1) and mix them for 5 minutes with a mixer, and then add polyphenylene sulfide for 20 minutes.
- the expandable graphite, carbon black and polyphenylene sulfide The mass ratio of ether is 15:1:3.8, and the particle size of carbon black is less than 20 ⁇ m;
- step (3) The mixture obtained in step (2) is added to the solvent absolute ethanol, the quality of the absolute ethanol is 4 times that of the mixture, and then mechanical stirring and ultrasonic dispersion are used for mixing, and the mixture is dried and broken into powder;
- step (3) Put the powder prepared in step (3) into a mold, and press it into a mold at a molding pressure of 10 MPa at 26°C, and press for 3 minutes;
- step (4) the sample formed in step (4) is cured by stepped heating.
- the stepped heating is specifically increased to 80°C at a rate of 20°C/h, and then to 180°C at a rate of 15°C/h. Keep the temperature for 2h, and finally cool down to obtain the finished product.
- step (2) Take the expandable graphite and carbon black obtained in step (1) and mix them for 5 minutes with a blender, and then add polyphenylene sulfide, the mixing time is 25 minutes, the expandable graphite, carbon black and polyphenylene sulfide
- the mass ratio of ether is 15:1.1:4, and the particle size of carbon black is less than 20 ⁇ m;
- step (3) The mixture obtained in step (2) is added to the solvent absolute ethanol, the quality of the absolute ethanol is 4.5 times that of the mixture, and then mechanical stirring and ultrasonic dispersion are used for mixing, and the mixture is dried and broken into powder;
- step (3) Put the powder obtained in step (3) into a mold, and press it into a mold at a molding pressure of 10 MPa at 27°C, and press for 3 minutes;
- step (4) the sample formed in step (4) is cured by stepped heating.
- the stepped heating is specifically increased to 80°C at a rate of 20°C/h, and then to 180°C at a rate of 15°C/h. Keep the temperature for 2h, and finally cool down to obtain the finished product.
- step (2) Take the expandable graphite and carbon black obtained in step (1) and mix them for 5 minutes with a mixer, and then add polyphenylene sulfide for 30 minutes.
- the expandable graphite, carbon black and polyphenylene sulfide The mass ratio of ether is 15:1.2:4.1, and the particle size of carbon black is less than 20 ⁇ m;
- step (3) The mixture obtained in step (2) is added to the solvent absolute ethanol, the quality of the absolute ethanol is 5 times that of the mixture, and then mechanical stirring and ultrasonic dispersion are used for mixing, and the mixture is dried and broken into powder;
- step (3) The powder prepared in step (3) is put into a mold, the molding pressure is 10 MPa at 30°C, and the pressure is continued for 3 minutes, and then it is pressed into shape;
- step (4) Curing the sample formed by step (4) through stepped heating.
- the stepped temperature rise is first to increase to 80°C at a rate of 20°C/h, and then to 180°C at a rate of 15°C/h. , Heat preservation for 3h, and finally cool to make the finished product.
- the natural flake graphite, carbon black and phenolic resin are mixed uniformly according to the mass ratio of 10:6:2, and then the mixture is put into the mold at room temperature and 10 MPa pressure for 3 minutes to press the molding, and then solidify and increase the temperature for solidification treatment. After cooling The prepared sample is obtained.
- the samples prepared in the above examples were processed into samples of 60mm ⁇ 5mm ⁇ 2mm, and the bending strength of each sample was measured by the LWK-250 micro-control electronic tensile testing machine and the three-point bending method.
- the span was 40mm and the impact
- the moving speed of the head is 1.0 mm/min.
- the morphology of the sample was observed with JSM-6700F scanning electron microscope.
- the flexural strength of the samples of Examples 1-3 are all greater than 60Mpa, the electrical conductivity is greater than 80S/cm, the flexural strength of the comparative example is 15.5MPa, and the electrical conductivity is 18.3S/cm, it can be seen that the method of the present invention is used to prepare The resulting bipolar plate material has better performance, higher strength and better performance.
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Abstract
Disclosed is a method for preparing a fuel cell graphite bipolar plate, the method involving adding natural flake graphite to a mixed solution of sulfuric acid and nitric acid and stirring same during the addition process, after the addition of the natural flake graphite is completed, further adding potassium permanganate and ferric trichloride, maintaining the temperature at 24-26ºC, stirring same for 30-40 min, then separating same by means of centrifugation, washing same with water until neutral and then dehydrating same to prepare an expandable graphite; mixing the prepared expandable graphite with carbon black and polyphenylene sulfide by means of a mixer with a mixing time of 20 min-25 min, and adding the resulting mixture to a solvent, i.e. anhydrous ethanol, mixing same until uniform by means of mechanical stirring and ultrasonic dispersion, and drying and crushing same into a powder, placing the prepared powder into a mold, and press molding same at 25-30ºC with a molding pressure of 10-11 MPa after the pressurization is continued for 3 minutes; and then subjecting a sample obtained after press molding to a curing treatment by means of stepped temperature-rising, and finally cooling same to obtain a finished product. The advantages of the present invention lie in that the prepared bipolar plate has a higher anti-bending strength and a better conductivity performance.
Description
本发明涉及燃料电池领域,特别涉及一种燃料电池石墨双极板制备方法。The invention relates to the field of fuel cells, in particular to a method for preparing a graphite bipolar plate of a fuel cell.
石墨双极板又称石墨集流板、石墨隔板,是燃料电池的重要部件之一。石墨双极板在燃料电池中起到提供气体流道,防止不同气体串通,建立电流通路等作用。Graphite bipolar plates, also known as graphite collector plates and graphite separators, are one of the important components of fuel cells. Graphite bipolar plates play a role in providing gas flow channels in fuel cells, preventing different gases from colluding, and establishing current paths.
石墨材料是较早开发和利用的双极板材料,传统双极板主要采用无孔石墨板,并通过机械加工沟槽。这种石墨双极板的热膨胀系数低,热导性良好,化学性质稳定,耐腐蚀性能好,导电性较强。但是石墨的脆性造成了加工困难,而且在制造过程中容易产生气孔,使燃料与氧化剂相互渗透,因此必须添加其它物质来提高电池性能。Graphite material is a bipolar plate material that was developed and used earlier. The traditional bipolar plate mainly uses non-porous graphite plate, and the groove is processed by machining. The graphite bipolar plate has a low thermal expansion coefficient, good thermal conductivity, stable chemical properties, good corrosion resistance and strong electrical conductivity. However, the brittleness of graphite causes processing difficulties, and it is easy to produce pores during the manufacturing process, so that the fuel and the oxidant can penetrate each other, so other substances must be added to improve the battery performance.
发明内容Summary of the invention
本发明的目的是提供一种燃料电池石墨双极板制备方法。The purpose of the present invention is to provide a method for preparing the graphite bipolar plate of a fuel cell.
本发明的上述技术目的是通过以下技术方案得以实现的:The above-mentioned technical purpose of the present invention is achieved through the following technical solutions:
一种燃料电池石墨双极板制备方法,其特征在于,包括如下步骤:A method for preparing a graphite bipolar plate for a fuel cell is characterized in that it comprises the following steps:
(1)取天然鳞片石墨加入硫酸与硝酸的混合溶液,所述天然鳞片石墨、硫酸与硝酸的质量比为1:(1.8-2.1):(1-1.1),加入过程中搅拌,天然鳞片石墨加入完成再加入高锰酸钾与三氯化铁,保持温度24-26℃,搅拌30-40min后离心分离,水洗至中性后脱水制得可膨胀石墨;(1) Take natural flake graphite and add it to the mixed solution of sulfuric acid and nitric acid. The mass ratio of the natural flake graphite, sulfuric acid and nitric acid is 1: (1.8-2.1): (1-1.1), stir during the adding process, the natural flake graphite After the addition is complete, add potassium permanganate and ferric chloride, keep the temperature at 24-26°C, stir for 30-40 minutes, centrifuge, and wash with water until it is neutral and dehydrated to obtain expandable graphite;
(2)取步骤(1)中制得的可膨胀石墨与炭黑、聚苯硫醚采用混料仪进行混合,混合时间为20min-25min,所述可膨胀石墨、炭黑与聚苯硫醚的质量比为15:(1-1.2):(3.8-4.2);(2) Take the expandable graphite, carbon black and polyphenylene sulfide prepared in step (1) and mix them with a mixer, and the mixing time is 20min-25min. The expandable graphite, carbon black and polyphenylene sulfide The mass ratio is 15: (1-1.2): (3.8-4.2);
(3)将步骤(2)所得的混合料加入至溶剂无水乙醇,采用机械搅拌与超声分散进行混匀,并干燥破碎成粉;(3) The mixture obtained in step (2) is added to the solvent absolute ethanol, mixed with mechanical stirring and ultrasonic dispersion, and dried and broken into powder;
(4)将步骤(3)中制得的粉放入模具,在25-30℃下成型压力为10-11MPa,加压持续3min后压制成形;(4) Put the powder obtained in step (3) into a mold, and press it to form after a molding pressure of 10-11 MPa at 25-30°C and a pressure for 3 minutes;
(5)再通过阶梯升温对步骤(4)压制成形的样品进行固化处理,最后进行冷却制得成品。(5) Solidify the sample press-formed in step (4) through stepped heating, and finally cool it to obtain a finished product.
优选的,所述步骤(2)中炭黑先分散于聚苯硫醚中,再加入可膨胀石墨。Preferably, in the step (2), carbon black is first dispersed in polyphenylene sulfide, and then expandable graphite is added.
优选的,所述步骤(3)中无水乙醇质量至少为混合料质量的3倍。Preferably, the quality of the anhydrous ethanol in the step (3) is at least 3 times the quality of the mixture.
优选的,所述步骤(5)中阶梯升温为先以20℃/h的速率升至80℃,再以15℃/h的速 率升至180℃,保温2-2.5h。Preferably, in the step (5), the stepped temperature rise is to firstly increase to 80°C at a rate of 20°C/h, and then increase to 180°C at a rate of 15°C/h, and keep the temperature for 2-2.5h.
优选的,所述步骤(1)中天然鳞片石墨粒径小于74μm。Preferably, the particle size of the natural flake graphite in the step (1) is less than 74 μm.
优选的,所述步骤(2)中炭黑粒径小于20μm。Preferably, the particle size of the carbon black in the step (2) is less than 20 μm.
优选的,所述步骤(1)中加入的高锰酸钾与三氯化铁质量均为石墨质量的7%-9%。Preferably, the masses of potassium permanganate and ferric chloride added in the step (1) are both 7%-9% of the mass of graphite.
优选的,所述步骤(1)中脱水在惰性气体下完成。Preferably, the dehydration in the step (1) is completed under an inert gas.
综上所述,本发明具有以下有益效果:In summary, the present invention has the following beneficial effects:
1.本发明先将天然鳞片石墨加入硫酸与硝酸的混合溶液混合均匀后再加入高锰酸钾与三氯化铁,在固定温度下反应能够使得产生的可膨胀石墨减少边缘化合物的生成,分散更加均匀,惰性气体下脱水防止与空气反应,从而影响可膨胀石墨质量。1. In the present invention, natural flake graphite is added to the mixed solution of sulfuric acid and nitric acid and mixed uniformly, and then potassium permanganate and ferric chloride are added. The reaction at a fixed temperature can make the generated expandable graphite reduce the generation of edge compounds and disperse More uniform, dehydration under inert gas prevents reaction with air, thereby affecting the quality of expandable graphite.
2.本发明先将可膨胀石墨与炭黑、聚苯硫醚采用混料仪进行混合,加入溶剂后再通过机械搅拌与超声分散进行混匀,减少成品的气孔率,改善产品的质量。2. In the present invention, expandable graphite, carbon black, and polyphenylene sulfide are first mixed with a mixer, and the solvent is added, and then mixed by mechanical stirring and ultrasonic dispersion to reduce the porosity of the finished product and improve the quality of the product.
3.本发明通过阶梯升温的方法对样品进行固化,使得成片更加致密,电导率和抗折强度都得到了提高。3. In the present invention, the sample is cured by a stepped heating method, so that the sheet is more compact, and both the electrical conductivity and the flexural strength are improved.
下面通过实施例对本发明作进一步说明,本实施例不构成对本发明的限制。The present invention will be further illustrated by the following examples, and this example does not constitute a limitation to the present invention.
实施例1Example 1
(1)取天然鳞片石墨加入硫酸与硝酸的混合溶液,天然鳞片石墨粒径小于74μm,所述天然鳞片石墨、硫酸与硝酸的质量比为1:1.8:1,加入过程中搅拌,天然鳞片石墨加入完成再加入高锰酸钾与三氯化铁,所述高锰酸钾与三氯化铁质量均为石墨质量的7%,保持温度24℃,搅拌30min后离心分离,水洗至中性后在惰性气体下脱水制得可膨胀石墨;(1) Take natural flake graphite and add the mixed solution of sulfuric acid and nitric acid. The particle size of natural flake graphite is less than 74 μm, and the mass ratio of natural flake graphite, sulfuric acid and nitric acid is 1:1.8:1. Stir during the adding process, natural flake graphite After the addition is complete, add potassium permanganate and ferric chloride. The masses of the potassium permanganate and ferric chloride are 7% of the graphite mass. Keep the temperature at 24°C, stir for 30 minutes, centrifuge, and wash with water until neutral. Expandable graphite is prepared by dehydration under inert gas;
(2)取步骤(1)中制得的可膨胀石墨与炭黑采用混料仪进行混合5min,再加入聚苯硫醚,混合时间为20min,所述可膨胀石墨、炭黑与聚苯硫醚的质量比为15:1:3.8,炭黑粒径小于20μm;(2) Take the expandable graphite and carbon black obtained in step (1) and mix them for 5 minutes with a mixer, and then add polyphenylene sulfide for 20 minutes. The expandable graphite, carbon black and polyphenylene sulfide The mass ratio of ether is 15:1:3.8, and the particle size of carbon black is less than 20μm;
(3)将步骤(2)所得的混合料加入至溶剂无水乙醇,所述无水乙醇的质量为混合料的4倍,再采用机械搅拌与超声分散进行混匀,并干燥破碎成粉;(3) The mixture obtained in step (2) is added to the solvent absolute ethanol, the quality of the absolute ethanol is 4 times that of the mixture, and then mechanical stirring and ultrasonic dispersion are used for mixing, and the mixture is dried and broken into powder;
(4)将步骤(3)中制得的粉放入模具,在26℃下成型压力为10MPa,加压持续3min后压制成形;(4) Put the powder prepared in step (3) into a mold, and press it into a mold at a molding pressure of 10 MPa at 26°C, and press for 3 minutes;
(5)再通过阶梯升温对步骤(4)压制成形的样品进行固化处理,阶梯升温具体为先以20℃/h的速率升至80℃,再以15℃/h的速率升至180℃,保温2h,最后进行冷却制得成品。(5) Then, the sample formed in step (4) is cured by stepped heating. The stepped heating is specifically increased to 80°C at a rate of 20°C/h, and then to 180°C at a rate of 15°C/h. Keep the temperature for 2h, and finally cool down to obtain the finished product.
实施例2Example 2
(1)取天然鳞片石墨加入硫酸与硝酸的混合溶液,天然鳞片石墨粒径小于74μm,所述天然鳞片石墨、硫酸与硝酸的质量比为1:2:1,加入过程中搅拌,天然鳞片石墨加入完成再加入高锰酸钾与三氯化铁,所述高锰酸钾与三氯化铁质量均为石墨质量的8%,保持温度26℃,搅拌35min后离心分离,水洗至中性后在惰性气体下脱水制得可膨胀石墨;(1) Take natural flake graphite and add it to the mixed solution of sulfuric acid and nitric acid. The particle size of natural flake graphite is less than 74 μm, and the mass ratio of natural flake graphite, sulfuric acid and nitric acid is 1:2:1. Stir during the adding process, natural flake graphite After the addition is complete, add potassium permanganate and ferric chloride. The masses of the potassium permanganate and ferric trichloride are 8% of the graphite mass. Keep the temperature at 26°C, stir for 35 minutes and centrifuge, and wash with water until neutral. Expandable graphite is prepared by dehydration under inert gas;
(2)取步骤(1)中制得的可膨胀石墨与炭黑采用混料仪进行混合5min,再加入聚苯硫醚,混合时间为25min,所述可膨胀石墨、炭黑与聚苯硫醚的质量比为15:1.1:4,炭黑粒径小于20μm;(2) Take the expandable graphite and carbon black obtained in step (1) and mix them for 5 minutes with a blender, and then add polyphenylene sulfide, the mixing time is 25 minutes, the expandable graphite, carbon black and polyphenylene sulfide The mass ratio of ether is 15:1.1:4, and the particle size of carbon black is less than 20μm;
(3)将步骤(2)所得的混合料加入至溶剂无水乙醇,所述无水乙醇的质量为混合料的4.5倍,再采用机械搅拌与超声分散进行混匀,并干燥破碎成粉;(3) The mixture obtained in step (2) is added to the solvent absolute ethanol, the quality of the absolute ethanol is 4.5 times that of the mixture, and then mechanical stirring and ultrasonic dispersion are used for mixing, and the mixture is dried and broken into powder;
(4)将步骤(3)中制得的粉放入模具,在27℃下成型压力为10MPa,加压持续3min后压制成形;(4) Put the powder obtained in step (3) into a mold, and press it into a mold at a molding pressure of 10 MPa at 27°C, and press for 3 minutes;
(5)再通过阶梯升温对步骤(4)压制成形的样品进行固化处理,阶梯升温具体为先以20℃/h的速率升至80℃,再以15℃/h的速率升至180℃,保温2h,最后进行冷却制得成品。(5) Then, the sample formed in step (4) is cured by stepped heating. The stepped heating is specifically increased to 80°C at a rate of 20°C/h, and then to 180°C at a rate of 15°C/h. Keep the temperature for 2h, and finally cool down to obtain the finished product.
实施例3Example 3
(1)取天然鳞片石墨加入硫酸与硝酸的混合溶液,天然鳞片石墨粒径小于74μm,所述天然鳞片石墨、硫酸与硝酸的质量比为1:2.1:1.1,加入过程中搅拌,天然鳞片石墨加入完成再加入高锰酸钾与三氯化铁,所述高锰酸钾与三氯化铁质量均为石墨质量的9%,保持温度25℃,搅拌40min后离心分离,水洗至中性后在惰性气体下脱水制得可膨胀石墨;(1) Take natural flake graphite and add the mixed solution of sulfuric acid and nitric acid. The particle size of the natural flake graphite is less than 74 μm, and the mass ratio of the natural flake graphite, sulfuric acid and nitric acid is 1:2.1:1.1. Stir during the adding process, the natural flake graphite After the addition is complete, add potassium permanganate and ferric chloride. The masses of the potassium permanganate and ferric chloride are 9% of the graphite mass. Keep the temperature at 25° C., stir for 40 minutes, and centrifuge, and wash with water until neutral. Expandable graphite is prepared by dehydration under inert gas;
(2)取步骤(1)中制得的可膨胀石墨与炭黑采用混料仪进行混合5min,再加入聚苯硫醚,混合时间为30min,所述可膨胀石墨、炭黑与聚苯硫醚的质量比为15:1.2:4.1,炭黑粒径小于20μm;(2) Take the expandable graphite and carbon black obtained in step (1) and mix them for 5 minutes with a mixer, and then add polyphenylene sulfide for 30 minutes. The expandable graphite, carbon black and polyphenylene sulfide The mass ratio of ether is 15:1.2:4.1, and the particle size of carbon black is less than 20μm;
(3)将步骤(2)所得的混合料加入至溶剂无水乙醇,所述无水乙醇的质量为混合料的5倍,再采用机械搅拌与超声分散进行混匀,并干燥破碎成粉;(3) The mixture obtained in step (2) is added to the solvent absolute ethanol, the quality of the absolute ethanol is 5 times that of the mixture, and then mechanical stirring and ultrasonic dispersion are used for mixing, and the mixture is dried and broken into powder;
(4)步骤(3)中制得的粉放入模具,在30℃下成型压力为10MPa,加压持续3min后压制成形;(4) The powder prepared in step (3) is put into a mold, the molding pressure is 10 MPa at 30°C, and the pressure is continued for 3 minutes, and then it is pressed into shape;
(5)将再通过阶梯升温对步骤(4)压制成形的样品进行固化处理,阶梯升温具体为先以20℃/h的速率升至80℃,再以15℃/h的速率升至180℃,保温3h,最后进行冷却制得成品。(5) Curing the sample formed by step (4) through stepped heating. The stepped temperature rise is first to increase to 80°C at a rate of 20°C/h, and then to 180°C at a rate of 15°C/h. , Heat preservation for 3h, and finally cool to make the finished product.
对比例1Comparative example 1
将天然鳞片石墨、炭黑和酚醛树脂按照质量比10:6:2混合均匀,然后将混合物放入模具中在室温、10MPa的压力下保压3min压制成型,再固化升温进行固化处理,冷却后即得所制备的样品。The natural flake graphite, carbon black and phenolic resin are mixed uniformly according to the mass ratio of 10:6:2, and then the mixture is put into the mold at room temperature and 10 MPa pressure for 3 minutes to press the molding, and then solidify and increase the temperature for solidification treatment. After cooling The prepared sample is obtained.
将上述实施例制得的样品加工成60mm×5mm×2mm的试样,采用LWK-250型微控电子拉力实验机和三点弯曲法测定各试样的抗弯强度,跨距为40mm,冲头的运动速度为1.0mm/min。试样的形貌采用JSM-6700F型扫描电镜观察。采用SX1934型数字式四探针测试仪测定各试样的体积电阻率ρ,电导率σ=1/ρ。The samples prepared in the above examples were processed into samples of 60mm×5mm×2mm, and the bending strength of each sample was measured by the LWK-250 micro-control electronic tensile testing machine and the three-point bending method. The span was 40mm and the impact The moving speed of the head is 1.0 mm/min. The morphology of the sample was observed with JSM-6700F scanning electron microscope. The SX1934 digital four-probe tester was used to measure the volume resistivity ρ of each sample, and the electrical conductivity σ=1/ρ.
由此可得实施例1-3的样品抗弯强度均大于60Mpa,电导率均大于80S/cm,对比例的抗弯强度为15.5MPa,电导率为18.3S/cm,可见采用本发明方法制得的双极板材料的性能更加优异,强度更高,性能更加优异。It can be obtained that the flexural strength of the samples of Examples 1-3 are all greater than 60Mpa, the electrical conductivity is greater than 80S/cm, the flexural strength of the comparative example is 15.5MPa, and the electrical conductivity is 18.3S/cm, it can be seen that the method of the present invention is used to prepare The resulting bipolar plate material has better performance, higher strength and better performance.
以上所述,仅是本发明的较佳实施例而已,不用于限制本发明,本领域技术人员可以在本发明的实质和保护范围内,对本发明做出各种修改或等同替换,这种修改或等同替换也应视为落在本发明技术方案的保护范围内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Those skilled in the art can make various modifications or equivalent substitutions to the present invention within the essence and protection scope of the present invention. Such modifications Or equivalent replacements should also be regarded as falling within the protection scope of the technical solution of the present invention.
Claims (8)
- 一种燃料电池石墨双极板制备方法,其特征在于,包括如下步骤:A method for preparing a graphite bipolar plate for a fuel cell is characterized in that it comprises the following steps:(1)取天然鳞片石墨加入硫酸与硝酸的混合溶液,所述天然鳞片石墨、硫酸与硝酸的质量比为1:(1.8-2.1):(1-1.1),加入过程中搅拌,天然鳞片石墨加入完成再加入高锰酸钾与三氯化铁,保持温度24-26℃,搅拌30-40min后离心分离,水洗至中性后脱水制得可膨胀石墨;(1) Take natural flake graphite and add it to the mixed solution of sulfuric acid and nitric acid. The mass ratio of the natural flake graphite, sulfuric acid and nitric acid is 1: (1.8-2.1): (1-1.1), stir during the adding process, the natural flake graphite After the addition is complete, add potassium permanganate and ferric chloride, keep the temperature at 24-26°C, stir for 30-40 minutes, centrifuge, and wash with water until it is neutral and dehydrated to obtain expandable graphite;(2)取步骤(1)中制得的可膨胀石墨与炭黑、聚苯硫醚采用混料仪进行混合,混合时间为20min-25min,所述可膨胀石墨、炭黑与聚苯硫醚的质量比为15:(1-1.2):(3.8-4.2);(2) Take the expandable graphite, carbon black and polyphenylene sulfide prepared in step (1) and mix them with a mixer, and the mixing time is 20min-25min. The expandable graphite, carbon black and polyphenylene sulfide The mass ratio is 15: (1-1.2): (3.8-4.2);(3)将步骤(2)所得的混合料加入至溶剂无水乙醇,采用机械搅拌与超声分散进行混匀,并干燥破碎成粉;(3) The mixture obtained in step (2) is added to the solvent absolute ethanol, mixed with mechanical stirring and ultrasonic dispersion, and dried and broken into powder;(4)将步骤(3)中制得的粉放入模具,在25-30℃下成型压力为10-11MPa,加压持续3min后压制成形;(4) Put the powder obtained in step (3) into a mold, and press it to form after a molding pressure of 10-11 MPa at 25-30°C and a pressure for 3 minutes;(5)再通过阶梯升温对步骤(4)压制成形的样品进行固化处理,最后进行冷却制得成品。(5) Solidify the sample press-formed in step (4) through stepped heating, and finally cool it to obtain a finished product.
- 根据权利要求1所述的一种燃料电池石墨双极板制备方法,其特征在于:所述步骤(2)中炭黑先分散于聚苯硫醚中,再加入可膨胀石墨。The method for preparing a graphite bipolar plate for a fuel cell according to claim 1, wherein in the step (2), carbon black is first dispersed in polyphenylene sulfide, and then expandable graphite is added.
- 根据权利要求1所述的一种燃料电池石墨双极板制备方法,其特征在于:所述步骤(3)中无水乙醇质量至少为混合料质量的3倍。A method for preparing a graphite bipolar plate for a fuel cell according to claim 1, wherein the quality of the absolute ethanol in the step (3) is at least three times the quality of the mixture.
- 根据权利要求1所述的一种燃料电池石墨双极板制备方法,其特征在于:所述步骤(5)中阶梯升温为先以20℃/h的速率升至80℃,再以15℃/h的速率升至180℃,保温2-2.5h。The method for preparing a graphite bipolar plate for a fuel cell according to claim 1, characterized in that: in the step (5), the stepped temperature rise is first to increase to 80°C at a rate of 20°C/h, and then to 15°C/h. The rate of h is increased to 180°C and the temperature is kept for 2-2.5h.
- 根据权利要求1所述的一种燃料电池石墨双极板制备方法,其特征在于:所述步骤(1)中天然鳞片石墨粒径小于74μm。The method for preparing a graphite bipolar plate for a fuel cell according to claim 1, wherein the particle size of the natural flake graphite in the step (1) is less than 74 μm.
- 根据权利要求1所述的一种燃料电池石墨双极板制备方法,其特征在于:所述步骤(2)中炭黑粒径小于20μm。A method for preparing a graphite bipolar plate for a fuel cell according to claim 1, wherein the particle size of the carbon black in the step (2) is less than 20 μm.
- 根据权利要求1所述的一种燃料电池石墨双极板制备方法,其特征在于:所述步骤(1)中加入的高锰酸钾与三氯化铁质量均为石墨质量的7%-9%。The method for preparing a graphite bipolar plate for a fuel cell according to claim 1, wherein the masses of potassium permanganate and ferric chloride added in the step (1) are 7%-9% of the mass of graphite. %.
- 根据权利要求1所述的一种燃料电池石墨双极板制备方法,其特征在于:所述步骤(1)中脱水在惰性气体下完成。The method for preparing a graphite bipolar plate for a fuel cell according to claim 1, wherein the dehydration in the step (1) is completed under an inert gas.
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