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WO2021056796A1 - Compressor and cooling device - Google Patents

Compressor and cooling device Download PDF

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Publication number
WO2021056796A1
WO2021056796A1 PCT/CN2019/120829 CN2019120829W WO2021056796A1 WO 2021056796 A1 WO2021056796 A1 WO 2021056796A1 CN 2019120829 W CN2019120829 W CN 2019120829W WO 2021056796 A1 WO2021056796 A1 WO 2021056796A1
Authority
WO
WIPO (PCT)
Prior art keywords
crankshaft
bearing
balance weight
rotor
cylinder
Prior art date
Application number
PCT/CN2019/120829
Other languages
French (fr)
Chinese (zh)
Inventor
罗承卓
谭琴
朱晓涵
Original Assignee
安徽美芝精密制造有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 安徽美芝精密制造有限公司 filed Critical 安徽美芝精密制造有限公司
Publication of WO2021056796A1 publication Critical patent/WO2021056796A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/02Lubrication; Lubricant separation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C23/00Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
    • F04C23/001Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids of similar working principle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/0021Systems for the equilibration of forces acting on the pump
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/12Arrangements for admission or discharge of the working fluid, e.g. constructional features of the inlet or outlet
    • F04C29/124Arrangements for admission or discharge of the working fluid, e.g. constructional features of the inlet or outlet with inlet and outlet valves specially adapted for rotary or oscillating piston pumps

Definitions

  • This application belongs to the technical field of compressors, and specifically relates to a compressor and a refrigeration equipment.
  • the centrifugal force and bending moment generated by the balance weight on the upper side of the rotor and the balance weight on the lower side of the rotor will act on the crankshaft, and the resulting bending deformation of the crankshaft is mainly suppressed by the upper bearing.
  • crankshaft diameter is often designed to be small, resulting in poor crankshaft rigidity. Since the centrifugal force is proportional to the square of the speed, for high-speed compressors, the crankshaft will be severely deformed under the action of the centrifugal force and bending moment generated by the balance weight on the rotor. The reliability is poor, which in turn makes the reliability of the compressor worse.
  • This application aims to solve one of the technical problems existing in the prior art or related technologies.
  • the first aspect of this application proposes a compressor.
  • the second aspect of the application proposes a refrigeration equipment.
  • a compressor which includes: a shell, the bottom of the shell is configured as an oil sump; a drive motor including a stator and a rotor; a compression assembly including a first cylinder, a first The piston, the second cylinder and the second piston, the first piston is arranged in the first cylinder, the second piston is arranged in the second cylinder; the crankshaft has a first eccentric part and a second eccentric part, and the first piston is sleeved in the first cylinder.
  • the bearing system includes a first bearing, a second bearing and an auxiliary bearing, the first bearing is arranged on the first cylinder close to the drive motor
  • the second bearing is arranged on the side of the second cylinder away from the drive motor
  • the auxiliary bearing is arranged on the crankshaft and on the side of the drive motor away from the compression assembly
  • the balance system includes a rotor balance block and a crankshaft balance block, and the rotor is balanced The block is arranged on the rotor, the crankshaft balance weight is arranged on the crankshaft and is located on the side of the second bearing away from the first bearing; the isolation cover partially surrounds the crankshaft balance weight.
  • the compressor provided in this application includes a casing, a drive motor, a compression assembly, a crankshaft, a bearing system, a balance system, and an isolation cover.
  • the bottom of the shell is configured as an oil pool, which can contain lubricating oil
  • the drive motor, compression assembly, crankshaft, bearing system, balance system and isolation cover are all arranged in the shell.
  • the driving motor includes a stator and a rotor, the stator can be arranged on the casing of the compressor, and the rotor is rotatably arranged in the stator.
  • the compression assembly includes a first cylinder, a first piston arranged in the first cylinder, a second cylinder, and a second piston arranged in the second cylinder.
  • the first piston is sleeved on the first eccentric part of the crankshaft, and the first piston is set in the first eccentric part of the crankshaft.
  • the two pistons are sleeved on the second eccentric part of the crankshaft, and the crankshaft passes through the rotor.
  • the rotor can drive the crankshaft to rotate, which in turn drives the first piston to perform eccentric motion in the first cylinder to compress gas to perform work, and drives the second piston to perform work on the second eccentric portion of the crankshaft.
  • the compressed gas does work by eccentric motion in the second cylinder.
  • the crankshaft has a first eccentric part and a second eccentric part, the existence of the two eccentric parts and the eccentric movement of the two pistons will produce unbalanced forces and moments.
  • the bearing system and the balance system are further beneficial to Move the center of mass of the entire balance system down, that is, move down the center of mass, reduce the bending deformation of the crankshaft, improve the wear of the crankshaft and the upper bearing, and improve the reliability of the first bearing, thereby improving the reliability of the compressor operation, especially
  • the improvement effect is more obvious in high speed and high load operation.
  • the crankshaft balance weight is located on the side of the second bearing away from the first bearing, and the first bearing can be balanced by the rotor balance weight and the crankshaft balance weight.
  • the centrifugal force brought by the eccentric part and the second eccentric part specifically, the centrifugal force brought by the first eccentric part can be balanced by the rotor balance weight, and the centrifugal force brought by the second eccentric part can also be balanced by the crankshaft balance part Because there is no need for the rotor balance weight to balance the first eccentric part and the second eccentric part independently, the weight of the rotor balance weight can be effectively reduced, which is beneficial to move the entire balance system of the compressor down, and improve the operating stability and reliability of the compressor .
  • the first bearing and the auxiliary bearing can bear the centrifugal force of the rotor balance weight together. And torque can effectively reduce the wear of the first bearing, improve the reliability and service life of the first bearing, and avoid the occurrence of the related technology relying on the first bearing alone, and because the first bearing is located in the first cylinder close to the drive motor On one side, it is far from the oil sump of the compressor, the oil supply is more difficult than the second bearing, the lubricating oil temperature is higher, and the reliability is poor.
  • the centrifugal force and moment of the first eccentric part, the first piston, the second eccentric part and the second piston can pass through the first bearing and The second bearing is borne together to further reduce the wear of the first bearing.
  • the centrifugal force and moment of the crankshaft balance weight can be borne by the second bearing. Since the second bearing is located on the side of the second cylinder away from the drive motor, it is easier to be lubricated by the oil in the oil sump, and the oil supply is sufficient, thereby preventing wear.
  • the crankshaft balance weight can avoid excessive agitation of the oil in the oil sump during the rotation process, and can ensure that the oil sump supplies oil to the crankshaft, the second bearing, etc. Therefore, the compressor proposed in the present application operates stably and reliably, and particularly meets the requirements of a high-speed compressor, such as a compressor with a maximum speed greater than 150 rps (revolutions per second).
  • the compressor in the above technical solution provided by this application may also have the following additional technical features:
  • the first eccentric portion and the second eccentric portion are relatively distributed around the rotation center line of the crankshaft.
  • the center of mass of the rotor balance weight and the first eccentric portion are relatively distributed around the rotation centerline of the crankshaft; the center of mass of the crankshaft balance weight and the second eccentric portion are relatively distributed around the rotation centerline of the crankshaft.
  • the rotor balance weight can be used to offset the inconsistency caused by the eccentric movement of the first eccentric portion and the first piston.
  • Balance force and moment and by making the center of mass of the crankshaft balance weight and the second eccentric part to be relatively distributed around the rotation centerline of the crankshaft, the crankshaft balance weight can be used to offset the eccentric movement of the second eccentric part and the second piston.
  • the rotor balance weight is arranged on the side of the rotor close to the auxiliary bearing.
  • the rotor balance weight is arranged on the side of the rotor close to the first bearing. It is beneficial to move the entire balance system down and improve the operating stability and reliability of the compressor.
  • the rotor counterweight includes a first rotor counterweight and a second rotor counterweight.
  • the first rotor counterweight is arranged on the side of the rotor close to the auxiliary bearing, and the second rotor counterweight is arranged on the rotor close to the first rotor counterweight.
  • One side of the bearing is arranged on the first rotor counterweight and a second rotor counterweight.
  • the rotor balance weight can be set on both sides of the rotor, that is, the first rotor balance weight is set on the side of the rotor close to the auxiliary bearing, and the second rotor balance weight is set on the side of the rotor close to the first bearing.
  • the specific position of the rotor balance weight is set on the specific position of the rotor balance weight.
  • the center of mass of the first rotor balance weight and the center of mass of the second rotor balance weight are relatively distributed in the extension direction of the rotation center line of the crankshaft. It is convenient for the quick installation of the first rotor balance weight and the second rotor balance weight, and it is also convenient to quickly and accurately realize the offset of the unbalanced force and moment caused by the eccentric part.
  • the outer peripheral surface of the crankshaft balance weight is a cylindrical surface, and the axis of the cylindrical surface is collinear with the rotation center line of the crankshaft.
  • the outer circumference of the crankshaft balance weight will be filled with lubricating oil, and then by setting the outer peripheral surface of the crankshaft balance weight as a cylindrical surface, the axis of the cylindrical surface is aligned with the crankshaft
  • the collinear centerline of rotation can effectively prevent the crankshaft from squeezing the oil and doing work during high-speed rotation and losing energy efficiency.
  • crankshaft balance weight and the crankshaft are connected together by screws; or the crankshaft balance weight and the crankshaft are interference-fitted together and installed by cold pressing or hot sleeve; or the crankshaft balance weight and the crankshaft are fixed together by a pin key .
  • the maximum speed of the compressor is greater than 150 rps. Not only can it meet the high-speed compressor requirements in related technologies, but it also runs stably and reliably.
  • an opening is provided on the isolation cover through which the oil in the oil sump can flow to the crankshaft balance weight.
  • the isolation cover does not completely enclose the crankshaft balance weight, but leaves a gap, which is beneficial for the lubricating oil of the second bearing to return to the oil pool to form a circulation.
  • the compressor further includes: a partition to separate the first cylinder and the second cylinder.
  • first bearing, the partition plate and the first piston jointly seal the first cylinder; the second bearing, the partition plate and the second piston jointly seal the second cylinder. Avoid gas leakage.
  • the partition includes a first partition and a second partition.
  • the first partition and the second partition are both provided with exhaust holes, and the exhaust holes are provided with exhaust valves.
  • the first partition and the second partition An exhaust cavity is enclosed by the partition. Ensure that the exhaust is unobstructed.
  • a first exhaust hole is provided on the first bearing, a first exhaust valve and a first muffler are provided at the first exhaust hole, and a second exhaust hole is provided on the second bearing.
  • a second exhaust valve and a second muffler are arranged at the second exhaust hole, and the crankshaft balance weight is located on the side of the second muffler away from the first bearing. Conducive to reducing exhaust noise.
  • the auxiliary bearing is a sliding bearing or a rolling bearing or an articulated bearing.
  • the auxiliary bearing is an integral bearing or a split bearing. It can be determined according to the fixing method of the auxiliary bearing and the housing.
  • the integrated bearing has low cost, and the split bearing is convenient for self-aligning installation.
  • the auxiliary bearing when the auxiliary bearing is a split bearing, the auxiliary bearing includes a bearing seat, a rolling bearing and a bracket, the bracket is fixedly connected to the housing, the bearing seat is arranged on the bracket, and the rolling bearing is arranged on the bearing seat.
  • the second aspect of the present application proposes a refrigeration equipment, including: a compressor as in any one of the above technical solutions. Since the refrigeration equipment provided in the present application has the compressor of any of the above technical solutions, it further has the beneficial effects of any of the above technical solutions, which will not be repeated here. Among them, any of the above designs combined with the compressor of the first aspect constitutes a technical solution.
  • the refrigeration equipment also includes a heat exchanger and a throttle valve, which are directly or indirectly connected with the compressor to form a refrigeration circuit or a heating circuit.
  • the refrigeration equipment is an air conditioner or a refrigerator.
  • Fig. 1 shows a schematic structural diagram of a compressor according to an embodiment of the present application
  • Fig. 2 shows a schematic structural diagram of a crankshaft balance weight according to an embodiment of the present application.
  • the first embodiment of the present application proposes a compressor 100 with a maximum speed greater than or equal to 150 rps (revolutions per second), which includes a housing 160, a drive motor 110, a compression assembly 120, and a crankshaft. 130. Bearing system and balance system.
  • the bottom of the housing 160 is configured as an oil pool;
  • the drive motor 110 includes a stator 111 and a rotor 112;
  • the compression assembly 120 includes a first cylinder 121, a first piston 122, a second cylinder 124, a second piston 125, and a partitioned first cylinder 121 and the partition plate of the second cylinder 124, the first piston 122 is arranged in the first cylinder 121, the second piston 125 is arranged in the second cylinder 124;
  • the crankshaft 130 has a first eccentric portion 131 and a second eccentric portion 132, An eccentric portion 131 and a second eccentric portion 132 are relatively distributed around the centerline of rotation of the crankshaft 130.
  • the first piston 122 is sleeved on the first eccentric portion 131 and closes the first cylinder 121 with the partition plate and the first piston 122.
  • the two pistons 125 are sleeved on the second eccentric part 132 and close the second cylinder 124 with the partition plate and the second piston 125, the crankshaft 130 passes through the rotor 112 and the compression assembly 120;
  • the first cylinder 121, the partition plate, and the second cylinder 124 are arranged in sequence from near to far along the axial direction of the drive motor 110;
  • the bearing system includes a first bearing 141, a second bearing 142 and an auxiliary bearing 143.
  • the first bearing 141 is arranged on a side of the first cylinder 121 close to the drive motor 110.
  • the second bearing 142 is arranged on the side of the second cylinder 124 away from the drive motor 110, and the auxiliary bearing 143 is arranged on the crankshaft 130 and on the side of the drive motor 110 away from the compression assembly 120;
  • the balance system includes a rotor balance block 151 and a crankshaft
  • the balance weight 154, the rotor balance weight 151 is set on the rotor 112
  • the crankshaft balance weight 154 is set on the crankshaft 130 and is located on the side of the second bearing 142 away from the first bearing 141;
  • the isolation cover 170 partially surrounds the crankshaft balance weight 154.
  • the compressor 100 provided in the present application includes a housing 160, a drive motor 110, a compression assembly 120, a crankshaft 130, a bearing system, a balance system, and an isolation cover 170.
  • the driving motor 110, the compression assembly 120, the crankshaft 130, the bearing system, the balance system and the isolation cover 170 are all arranged inside the housing 160.
  • the driving motor 110 includes a stator 111 and a rotor 112.
  • the stator 111 may be disposed on the casing 160 of the compressor 100, and the rotor 112 may be rotatably disposed in the stator 111.
  • the compression assembly 120 includes a first cylinder 121, a first piston 122 disposed in the first cylinder 121, a second cylinder 124, a second piston 125 disposed in the second cylinder 124, and separating the first cylinder 121 and the second cylinder 124
  • the first piston 122 is sleeved on the first eccentric part 131 of the crankshaft 130
  • the first cylinder 121 is sealed with the diaphragm and the first piston 122
  • the second piston 125 is sleeved on the first eccentric portion 131 of the crankshaft 130.
  • the second cylinder 124 is closed by the two eccentric parts 132, the partition plate and the second piston 125, and the crankshaft 130 passes through the rotor 112.
  • the rotor 112 can drive the crankshaft 130 to rotate, thereby driving the first piston 122 in the first cylinder 121
  • the internal eccentric movement compresses the gas to do work
  • the second piston 125 drives the eccentric movement in the second cylinder 124 to compress the gas to perform work.
  • the crankshaft 130 has a first eccentric part 131 and a second eccentric part 132, the existence of the two eccentric parts and the eccentric movement of the two pistons will produce unbalanced forces and moments, and then the bearing system and the balance system are provided.
  • first eccentric portion 131 and the second eccentric portion 132 are relatively distributed around the rotation center line of the crankshaft 130. That is, the first eccentric portion 131 and the second eccentric portion 132 are 180° apart from the rotation center line of the crankshaft 130, which is beneficial to improve the stability of the rotation of the crankshaft 130 and the stability of the motor operation.
  • the crankshaft counterweight 154 is located on the side of the second bearing 142 away from the first bearing 141 and can pass through the rotor counterweight 151.
  • the centrifugal force brought by the first eccentric portion 131 and the second eccentric portion 132 can be balanced together with the crankshaft balance weight 154.
  • the centrifugal force brought by the first eccentric portion 131 can be balanced by the rotor balance weight 151, and the centrifugal force brought by the first eccentric portion 131 can also be balanced by the crankshaft 130 balance part to balance the centrifugal force brought by the second eccentric part 132, since there is no need for the rotor balance weight 151 to balance the first eccentric part 131 and the second eccentric part 132, the weight of the rotor balance weight 151 can be effectively reduced, which is conducive to the use of The entire balance system of the compressor 100 moves downwards, which improves the operating stability and reliability of the compressor 100.
  • first bearing 141 on the crankshaft 130 on the side of the first cylinder 121 close to the driving motor 110
  • auxiliary bearing 143 on the crankshaft 130 on the side of the driving motor 110 away from the compression assembly 120
  • the bearing 143 can bear the centrifugal force and moment of the rotor balance weight 151 together, which can effectively reduce the wear of the first bearing 141, improve the reliability and service life of the first bearing 141, and avoid relying on the first bearing 141 alone in the related art.
  • the first bearing 141 is located on the side of the first cylinder 121 close to the drive motor 110 and is farther from the oil sump of the compressor 100, it is more difficult to supply oil than the second bearing 142, the lubricating oil temperature is higher, and the reliability is higher. Poor phenomenon occurs.
  • the second bearing 142 on the crankshaft 130 on the side of the second cylinder 124 away from the drive motor 110, the centrifugal force and moment of the first eccentric portion 131, the first piston 122, the second eccentric portion 132 and the second piston 125 The function can be borne by the first bearing 141 and the second bearing 142 together to further reduce the wear of the first bearing 141.
  • the centrifugal force and moment of the crankshaft balance weight 154 can be borne by the second bearing 142. Since the second bearing 142 is located on the side of the second cylinder 124 away from the drive motor 110, it is more likely to be lubricated by the oil in the oil pool, and the oil supply is sufficient. It is not easy to produce abrasion. Moreover, by setting the isolation cover 170 to partially surround the crankshaft balance weight 154, the crankshaft balance weight 154 can avoid excessive agitation of the oil in the oil sump during the rotation, and can ensure that the oil sump supplies oil to the crankshaft 130, the second bearing 142, and the like. Therefore, the compressor 100 proposed in the present application operates stably and reliably, and particularly meets the requirements of a high-speed compressor 100, such as a compressor 100 with a maximum speed of 180 rps, 200 rps, and 250 rps.
  • a high-speed compressor 100 such as a compressor 100 with a maximum speed of 180 rps,
  • the isolation cover 170 is provided with an opening 171, and the oil in the oil pool can flow to the crankshaft balance weight 154 through the opening 171.
  • the isolation cover 170 does not completely enclose the crankshaft balance weight 154, but leaves a gap, which is beneficial for the lubricating oil of the second bearing 142 to return to the oil pool to form a circulation.
  • the opening 171 may be provided on the bottom wall or the side wall of the isolation cover.
  • the difference from the first embodiment is that the rotation center line of the first eccentric portion 131 and the second eccentric portion 132 around the crankshaft 130 is different by 90°. That is, the projections of the first eccentric portion 131 and the second eccentric portion 132 on a cross section of the crankshaft 130 differ by a central angle of 90°.
  • centerline of rotation around the crankshaft 130 may differ by 60° or 120°, and so on.
  • the center of mass of the rotor balance weight 151 and the first eccentric portion 131 are relatively distributed around the rotation center line of the crankshaft 130; the center of mass of the crankshaft balance weight 154 and the second eccentric portion 132 are further set Relatively distributed around the rotation center line of the crankshaft 130. So that no matter how the first eccentric portion 131 and the second eccentric portion 132 are distributed, the rotor balance weight 151 can be used to offset the unbalanced force and moment caused by the eccentric movement of the first eccentric portion 131 and the first piston 122, and The unbalanced force and moment caused by the eccentric movement of the second eccentric portion 132 and the second piston 125 are offset by the crankshaft balance weight 154.
  • the weight of the rotor balance weight 151 can be effectively reduced, which is beneficial to move the entire balance system of the compressor 100 down and improve the operation of the compressor 100 Stability and reliability.
  • the rotor balance weight 151 is arranged on the side of the rotor 112 close to the auxiliary bearing 143.
  • the rotor balance weight 151 is arranged on the side of the rotor 112 close to the first bearing 141. It is beneficial to move the entire balance system down and improve the operating stability and reliability of the compressor 100.
  • the rotor balance weight 151 includes a first rotor balance weight and a second rotor balance weight, the first rotor balance weight is arranged on the side of the rotor 112 close to the auxiliary bearing 143, and the second rotor balance weight is arranged on The rotor 112 is close to the side of the first bearing 141.
  • the center of mass of the first rotor balance weight and the center of mass of the second rotor balance weight are relatively distributed in the extension direction of the rotation center line of the crankshaft 130. That is to say, the projections of the two on a cross section of the crankshaft 130 overlap, which facilitates the quick installation of the first rotor balance weight and the second rotor balance weight, and also facilitates, quickly and accurately realizes the imbalance force and the imbalance caused by the eccentric part. Cancellation of torque.
  • the center of mass of the first rotor balance weight and the center of mass of the second rotor balance weight may not be relatively distributed in the extension direction of the rotation center line of the crankshaft 130. Instead, the projection interval distribution on a cross section of the crankshaft 130.
  • the outer peripheral surface of the crankshaft balance weight 154 is further set to be a cylindrical surface, and the axis of the cylindrical surface is collinear with the rotation center line of the crankshaft 130. Since one end of the crankshaft 130 will extend into the oil sump of the compressor 100, the outer circumference of the crankshaft balance weight 154 will be filled with lubricating oil. By setting the outer peripheral surface of the crankshaft balance weight 154 to be a cylindrical surface, the axis of the cylindrical surface is aligned with that of the crankshaft 130. The collinear rotation centerline can effectively prevent the crankshaft 130 from squeezing the oil and doing work during the high-speed rotation process and losing energy efficiency.
  • crankshaft balance weight 154 and the crankshaft 130 are connected together by screws. Both the crankshaft balance weight 154 and the crankshaft 130 are provided with threaded holes.
  • crankshaft balance weight 154 and the crankshaft 130 are interference-fitted together, and are installed by cold pressing or hot sleeve installation.
  • crankshaft balance weight 154 and the crankshaft 130 are fixed together by a pin.
  • crankshaft balance weight 154 has a cylindrical shape, and its inner part is a hollow structure and part is a solid structure.
  • the compressor 100 further includes: a partition, which separates the first cylinder 121 and the second cylinder 124.
  • the first bearing 141, the partition plate and the first piston 122 jointly seal the first cylinder 121; the second bearing 142, the partition plate and the second piston 125 jointly seal the second cylinder 124. Avoid gas leakage.
  • the partition includes a first partition 123 and a second partition 126. Both the first partition 123 and the second partition 126 are provided with exhaust holes, and the exhaust holes are provided with exhaust holes.
  • the air valve, the first partition 123 and the second partition 126 enclose an exhaust cavity. Ensure that the exhaust is unobstructed.
  • a first exhaust hole (not shown in the figure) is provided on the first bearing 141, a first exhaust valve 180 and a first muffler 210 are provided at the first exhaust hole, and a second bearing 142 is provided with There is a second exhaust hole (not shown in the figure).
  • the second exhaust hole is provided with a second exhaust valve 190 and a second muffler 220.
  • the crankshaft balance weight 154 is located in the second muffler 220 away from the first bearing 141 On the side. Conducive to reducing exhaust noise.
  • the auxiliary bearing 143 is a sliding bearing or a rolling bearing 145 or an articulated bearing.
  • the auxiliary bearing 143 is an integral bearing or a split bearing. It can be determined according to the fixing method of the auxiliary bearing 143 and the housing 160.
  • the integrated bearing has low cost, and the split bearing is convenient for self-aligning installation.
  • the auxiliary bearing 143 when the auxiliary bearing 143 is a split bearing, the auxiliary bearing 143 includes a bearing seat 144, a rolling bearing 145, and a bracket 146.
  • the bracket 146 is fixedly connected to the housing 160, and the bearing seat 144 is arranged on the bracket.
  • the rolling bearing 145 is arranged on the bearing seat 144.
  • the embodiment of the second aspect of the present application proposes a refrigeration device, including: the compressor 100 as in any one of the foregoing embodiments.
  • the refrigeration equipment also includes a heat exchanger and a throttle valve, which are directly or indirectly connected to the compressor 100 to form a refrigeration circuit or a heating circuit.
  • the refrigeration equipment is an air conditioner or a refrigerator.
  • the term “plurality” refers to two or more than two, unless specifically defined otherwise.
  • the terms “installed”, “connected”, “connected”, “fixed” and other terms should be understood in a broad sense.
  • “connected” can be a fixed connection, a detachable connection, or an integral connection;
  • “connected” can be It is directly connected or indirectly connected through an intermediary.
  • the specific meanings of the above-mentioned terms in this application can be understood according to specific circumstances.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Applications Or Details Of Rotary Compressors (AREA)
  • Compressor (AREA)

Abstract

A compressor and a cooling device. The compressor comprises: a housing (160), a stator (111) and a rotor (112), a first cylinder (121), a first piston (122) provided in the first cylinder (121), a second cylinder (124), and a second piston (125) provided in the second cylinder (124). A crankshaft (130) has a first eccentric portion (131) and a second eccentric portion (132). The first piston (122) is sleeved on the first eccentric portion (131). The second piston (125) is sleeved on the second eccentric portion (132). The crankshaft (130) passes through the rotor (112) and a compression assembly (120). A bearing system comprises a first bearing (141), a second bearing (142), and an auxiliary bearing (143). The first bearing (141) is provided on one side of the first cylinder (121) close to a driving motor (110). The second bearing (142) is provided on one side of the second cylinder (124) located away from the driving motor (110). The auxiliary bearing (143) is provided on the crankshaft (130) and is located on one side of the driving motor (110) located away from the compression assembly (120). A balance system comprises a rotor counter weight (151) and a crankshaft counter weight (154). The rotor counter weight (151) is provided on the rotor (112). The crankshaft counter weight (154) is provided on the crankshaft (130) and is located on one side of the second bearing (142) located away from the first bearing (141). An isolation cover (170) partially surrounds the crankshaft counter weight (154). The bearing system and the balance system improve the reliability of high-speed operation of the compressor.

Description

压缩机及制冷设备Compressors and refrigeration equipment
本申请要求于2019年09月29日提交中国专利局、申请号为“201910932835.3”、发明名称为“压缩机及制冷设备”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application filed with the Chinese Patent Office on September 29, 2019, with the application number "201910932835.3" and the invention title "compressor and refrigeration equipment", the entire content of which is incorporated into this application by reference .
技术领域Technical field
本申请属于压缩机技术领域,具体而言,涉及一种压缩机及一种制冷设备。This application belongs to the technical field of compressors, and specifically relates to a compressor and a refrigeration equipment.
背景技术Background technique
滚动转子压缩机中,在曲轴的轴向上依次为转子、上轴承、气缸及下轴承,具有偏心部的曲轴在转子带动下旋转,套设在偏心部上的活塞在气缸内做偏心运动压缩气体做功。由于偏心部的存在和活塞的偏心运动,需在转子的上、下两侧设置平衡块以抵消不平衡力和力矩。转子上侧的平衡块和转子下侧的平衡块所产生的离心力和弯曲力矩会作用于曲轴,而曲轴由此产生的弯曲变形主要依靠上轴承来抑制。In the rolling rotor compressor, in the axial direction of the crankshaft, there are the rotor, the upper bearing, the cylinder and the lower bearing in sequence. The crankshaft with an eccentric part rotates under the drive of the rotor, and the piston sleeved on the eccentric part performs eccentric motion compression in the cylinder. Gas does work. Due to the existence of the eccentric part and the eccentric movement of the piston, it is necessary to install balance weights on the upper and lower sides of the rotor to offset the unbalanced force and moment. The centrifugal force and bending moment generated by the balance weight on the upper side of the rotor and the balance weight on the lower side of the rotor will act on the crankshaft, and the resulting bending deformation of the crankshaft is mainly suppressed by the upper bearing.
而随着压缩机高效化、小型化和高速化的发展趋势,并为了提高机械效率,曲轴轴径往往设计较小,导致曲轴刚度较差。而由于离心力与转速的二次方成正比,因此,对于高转速压缩机,曲轴会在转子上的平衡块所产生的离心力和弯曲力矩作用下变形严重,与上轴承产生磨损,使得上轴承的可靠性差,进而使得压缩机的可靠性变差。With the development trend of compressor efficiency, miniaturization and high speed, and in order to improve the mechanical efficiency, the crankshaft diameter is often designed to be small, resulting in poor crankshaft rigidity. Since the centrifugal force is proportional to the square of the speed, for high-speed compressors, the crankshaft will be severely deformed under the action of the centrifugal force and bending moment generated by the balance weight on the rotor. The reliability is poor, which in turn makes the reliability of the compressor worse.
发明内容Summary of the invention
本申请旨在解决现有技术或相关技术中存在的技术问题之一。This application aims to solve one of the technical problems existing in the prior art or related technologies.
为此,本申请的第一方面提出了一种压缩机。For this reason, the first aspect of this application proposes a compressor.
本申请的第二方面提出了一种制冷设备。The second aspect of the application proposes a refrigeration equipment.
有鉴于此,根据本申请的第一方面提出了一种压缩机,包括:壳体,壳体的底部构造成油池;驱动电机,包括定子和转子;压缩组件,包括第 一气缸、第一活塞、第二气缸及第二活塞,第一活塞设置在第一气缸内,第二活塞设置在第二气缸内;曲轴具有第一偏心部和第二偏心部,第一活塞套设在第一偏心部上,第二活塞套设在第二偏心部上,曲轴穿过转子及压缩组件;轴承系统,包括第一轴承、第二轴承和辅助轴承,第一轴承设置在第一气缸靠近驱动电机的一侧,第二轴承设置在第二气缸远离驱动电机的一侧,辅助轴承设置在曲轴上并位于驱动电机远离压缩组件的一侧;平衡系统,包括转子平衡块和曲轴平衡块,转子平衡块设置在转子上,曲轴平衡块设置在曲轴上并位于第二轴承远离第一轴承的一侧;隔离罩,部分包围曲轴平衡块。In view of this, according to the first aspect of the present application, a compressor is proposed, which includes: a shell, the bottom of the shell is configured as an oil sump; a drive motor including a stator and a rotor; a compression assembly including a first cylinder, a first The piston, the second cylinder and the second piston, the first piston is arranged in the first cylinder, the second piston is arranged in the second cylinder; the crankshaft has a first eccentric part and a second eccentric part, and the first piston is sleeved in the first cylinder. On the eccentric part, the second piston is sleeved on the second eccentric part, the crankshaft passes through the rotor and the compression assembly; the bearing system includes a first bearing, a second bearing and an auxiliary bearing, the first bearing is arranged on the first cylinder close to the drive motor The second bearing is arranged on the side of the second cylinder away from the drive motor, and the auxiliary bearing is arranged on the crankshaft and on the side of the drive motor away from the compression assembly; the balance system includes a rotor balance block and a crankshaft balance block, and the rotor is balanced The block is arranged on the rotor, the crankshaft balance weight is arranged on the crankshaft and is located on the side of the second bearing away from the first bearing; the isolation cover partially surrounds the crankshaft balance weight.
本申请提供的压缩机,包括壳体、驱动电机、压缩组件、曲轴、轴承系统、平衡系统及隔离罩。其中,壳体的底部构造成油池,能够容纳润滑油,驱动电机、压缩组件、曲轴、轴承系统、平衡系统及隔离罩均设置在壳体内。驱动电机包括定子和转子,定子可设置在压缩机的壳体上,转子可转动地设置在定子内。压缩组件包括第一气缸、设置在第一气缸内的第一活塞、第二气缸和设置在第二气缸内的第二活塞,通过将第一活塞套设在曲轴的第一偏心部,将第二活塞套设在曲轴的第二偏心部,再由曲轴穿过转子,可通过转子带动曲轴转动,进而带动第一活塞在第一气缸内做偏心运动压缩气体做功,以及带动第二活塞在第二气缸内做偏心运动压缩气体做功。其中,由于曲轴上具有第一偏心部和第二偏心部,两个偏心部的存在及两个活塞的偏心运动,会产生不平衡的力和力矩,进而通过设置轴承系统和平衡系统,有利于使整个平衡系统的质心下移,也即质量中心下移,减小曲轴的弯曲变形量,改善曲轴和上轴承的磨损,提高第一轴承的可靠性,从而提高压缩机运行的可靠性,特别在高转速及高负荷运行改善效果更为明显。The compressor provided in this application includes a casing, a drive motor, a compression assembly, a crankshaft, a bearing system, a balance system, and an isolation cover. Wherein, the bottom of the shell is configured as an oil pool, which can contain lubricating oil, and the drive motor, compression assembly, crankshaft, bearing system, balance system and isolation cover are all arranged in the shell. The driving motor includes a stator and a rotor, the stator can be arranged on the casing of the compressor, and the rotor is rotatably arranged in the stator. The compression assembly includes a first cylinder, a first piston arranged in the first cylinder, a second cylinder, and a second piston arranged in the second cylinder. The first piston is sleeved on the first eccentric part of the crankshaft, and the first piston is set in the first eccentric part of the crankshaft. The two pistons are sleeved on the second eccentric part of the crankshaft, and the crankshaft passes through the rotor. The rotor can drive the crankshaft to rotate, which in turn drives the first piston to perform eccentric motion in the first cylinder to compress gas to perform work, and drives the second piston to perform work on the second eccentric portion of the crankshaft. The compressed gas does work by eccentric motion in the second cylinder. Among them, because the crankshaft has a first eccentric part and a second eccentric part, the existence of the two eccentric parts and the eccentric movement of the two pistons will produce unbalanced forces and moments. The bearing system and the balance system are further beneficial to Move the center of mass of the entire balance system down, that is, move down the center of mass, reduce the bending deformation of the crankshaft, improve the wear of the crankshaft and the upper bearing, and improve the reliability of the first bearing, thereby improving the reliability of the compressor operation, especially The improvement effect is more obvious in high speed and high load operation.
具体地,通过在转子上设置转子平衡块,并在曲轴上设置曲轴平衡块,使曲轴平衡块位于第二轴承远离第一轴承的一侧,可通过转子平衡块和曲轴平衡块共同平衡第一偏心部和第二偏心部所带来的离心力,具体地,可通过转子平衡块来平衡第一偏心部所带来的离心力,也可通过曲轴平衡部来平衡第二偏心部所带来的离心力,由于无需转子平衡块独自平衡第一偏 心部和第二偏心部,可有效减小转子平衡块的重量,有利于使压缩机的整个平衡系统下移,提高压缩机的运行稳定性及可靠性。而且,通过在曲轴上第一气缸靠近驱动电机的一侧设置第一轴承,在曲轴上驱动电机远离压缩组件的一侧设置辅助轴承,使得第一轴承和辅助轴承能够一起承担转子平衡块的离心力和力矩作用,可有效降低第一轴承的磨损,提高第一轴承的可靠性及使用寿命,避免出现相关技术中单独依靠第一轴承来承担,而由于第一轴承位于第一气缸靠近驱动电机的一侧,距离压缩机的油池较远,供油相对于第二轴承较困难,润滑油温度较高,可靠性较差的现象发生。而且,通过在曲轴上第二气缸远离驱动电机的一侧设置第二轴承,使得第一偏心部、第一活塞、第二偏心部和第二活塞的离心力和力矩作用,能够通过第一轴承和第二轴承一起承担,进一步降低第一轴承的磨损。而曲轴平衡块的离心力和力矩作用可通过第二轴承承担,由于第二轴承位于第二气缸远离驱动电机的一侧,更容易被油池内的油润滑,供油充足,进而不易产生磨损。而且,通过设定隔离罩部分包围曲轴平衡块,可避免曲轴平衡块在转动过程中对油池中的油过度搅拌,可确保油池向曲轴、第二轴承等供油。从而本申请提出的压缩机运行稳定且可靠,尤其满足于高转速压缩机的需求,如适用于最高转速大于150rps(转/秒)的压缩机。Specifically, by setting the rotor balance weight on the rotor and the crankshaft balance weight on the crankshaft, the crankshaft balance weight is located on the side of the second bearing away from the first bearing, and the first bearing can be balanced by the rotor balance weight and the crankshaft balance weight. The centrifugal force brought by the eccentric part and the second eccentric part, specifically, the centrifugal force brought by the first eccentric part can be balanced by the rotor balance weight, and the centrifugal force brought by the second eccentric part can also be balanced by the crankshaft balance part Because there is no need for the rotor balance weight to balance the first eccentric part and the second eccentric part independently, the weight of the rotor balance weight can be effectively reduced, which is beneficial to move the entire balance system of the compressor down, and improve the operating stability and reliability of the compressor . Moreover, by providing the first bearing on the side of the first cylinder on the crankshaft close to the drive motor, and setting the auxiliary bearing on the side of the drive motor far away from the compression assembly on the crankshaft, the first bearing and the auxiliary bearing can bear the centrifugal force of the rotor balance weight together. And torque can effectively reduce the wear of the first bearing, improve the reliability and service life of the first bearing, and avoid the occurrence of the related technology relying on the first bearing alone, and because the first bearing is located in the first cylinder close to the drive motor On one side, it is far from the oil sump of the compressor, the oil supply is more difficult than the second bearing, the lubricating oil temperature is higher, and the reliability is poor. Moreover, by providing a second bearing on the side of the second cylinder on the crankshaft away from the drive motor, the centrifugal force and moment of the first eccentric part, the first piston, the second eccentric part and the second piston can pass through the first bearing and The second bearing is borne together to further reduce the wear of the first bearing. The centrifugal force and moment of the crankshaft balance weight can be borne by the second bearing. Since the second bearing is located on the side of the second cylinder away from the drive motor, it is easier to be lubricated by the oil in the oil sump, and the oil supply is sufficient, thereby preventing wear. Moreover, by setting the isolation cover to partially surround the crankshaft balance weight, the crankshaft balance weight can avoid excessive agitation of the oil in the oil sump during the rotation process, and can ensure that the oil sump supplies oil to the crankshaft, the second bearing, etc. Therefore, the compressor proposed in the present application operates stably and reliably, and particularly meets the requirements of a high-speed compressor, such as a compressor with a maximum speed greater than 150 rps (revolutions per second).
另外,根据本申请提供的上述技术方案中的压缩机,还可以具有如下附加技术特征:In addition, the compressor in the above technical solution provided by this application may also have the following additional technical features:
在一些可能的设计中,第一偏心部和第二偏心部围绕曲轴的转动中心线相对分布。In some possible designs, the first eccentric portion and the second eccentric portion are relatively distributed around the rotation center line of the crankshaft.
在该设计中,通过设定第一偏心部和第二偏心部围绕曲轴的转动中心线相对分布,有利于提高曲轴转动的稳定性,提高电机运行的稳定性。In this design, by setting the first eccentric portion and the second eccentric portion to be relatively distributed around the rotation center line of the crankshaft, it is beneficial to improve the stability of the crankshaft rotation and the stability of the motor operation.
在一些可能的设计中,转子平衡块的质心与第一偏心部围绕曲轴的转动中心线相对分布;曲轴平衡块的质心与第二偏心部围绕曲轴的转动中心线相对分布。In some possible designs, the center of mass of the rotor balance weight and the first eccentric portion are relatively distributed around the rotation centerline of the crankshaft; the center of mass of the crankshaft balance weight and the second eccentric portion are relatively distributed around the rotation centerline of the crankshaft.
在该设计中,通过使转子平衡块的质心与第一偏心部围绕曲轴的转动中心线相对分布,可通过转子平衡块来抵消由第一偏心部和第一活塞的偏心运动所带来的不平衡力和力矩,而通过使曲轴平衡块的质心与第二偏心 部围绕曲轴的转动中心线相对分布,可通过曲轴平衡块来抵消由第二偏心部和第二活塞的偏心运动所带来的不平衡力和力矩,由于无需转子平衡块独自平衡第一偏心部和第二偏心部,可有效减小转子平衡块的重量,有利于使压缩机的整个平衡系统下移,提高压缩机的运行稳定性及可靠性。In this design, by making the center of mass of the rotor balance weight and the first eccentric portion relatively distributed around the rotation center line of the crankshaft, the rotor balance weight can be used to offset the inconsistency caused by the eccentric movement of the first eccentric portion and the first piston. Balance force and moment, and by making the center of mass of the crankshaft balance weight and the second eccentric part to be relatively distributed around the rotation centerline of the crankshaft, the crankshaft balance weight can be used to offset the eccentric movement of the second eccentric part and the second piston. Unbalanced force and moment, because there is no need for the rotor balance weight to balance the first eccentric part and the second eccentric part independently, the weight of the rotor balance weight can be effectively reduced, which is beneficial to move the entire balance system of the compressor down and improve the operation of the compressor Stability and reliability.
在一些可能的设计中,转子平衡块设置在转子靠近辅助轴承的一侧。In some possible designs, the rotor balance weight is arranged on the side of the rotor close to the auxiliary bearing.
在另一些可能的设计中,转子平衡块设置在转子靠近第一轴承的一侧。有利于使整个平衡系统下移,提高压缩机的运行稳定性及可靠性。In other possible designs, the rotor balance weight is arranged on the side of the rotor close to the first bearing. It is beneficial to move the entire balance system down and improve the operating stability and reliability of the compressor.
在另一些可能的设计中,转子平衡块包括第一转子平衡块和第二转子平衡块,第一转子平衡块设置在转子靠近辅助轴承的一侧,第二转子平衡块设置在转子靠近第一轴承的一侧。In other possible designs, the rotor counterweight includes a first rotor counterweight and a second rotor counterweight. The first rotor counterweight is arranged on the side of the rotor close to the auxiliary bearing, and the second rotor counterweight is arranged on the rotor close to the first rotor counterweight. One side of the bearing.
在该设计中,转子平衡块可设置在转子的两侧,即第一转子平衡块设置在转子靠近辅助轴承的一侧,第二转子平衡块设置在转子靠近第一轴承的一侧,可根据平衡需求,设置转子平衡块的具体位置。In this design, the rotor balance weight can be set on both sides of the rotor, that is, the first rotor balance weight is set on the side of the rotor close to the auxiliary bearing, and the second rotor balance weight is set on the side of the rotor close to the first bearing. To balance the demand, set the specific position of the rotor balance weight.
进一步地,第一转子平衡块的质心和第二转子平衡块的质心在曲轴的转动中心线的延伸方向上相对分布。方便第一转子平衡块和第二转子平衡块的快速安装,也方便快速、准确地实现对偏心部所带来的不平衡力和力矩的抵消。Further, the center of mass of the first rotor balance weight and the center of mass of the second rotor balance weight are relatively distributed in the extension direction of the rotation center line of the crankshaft. It is convenient for the quick installation of the first rotor balance weight and the second rotor balance weight, and it is also convenient to quickly and accurately realize the offset of the unbalanced force and moment caused by the eccentric part.
在一些可能的设计中,曲轴平衡块的外周面为圆柱面,圆柱面的轴线与曲轴的转动中心线共线。In some possible designs, the outer peripheral surface of the crankshaft balance weight is a cylindrical surface, and the axis of the cylindrical surface is collinear with the rotation center line of the crankshaft.
在该设计中,由于曲轴的一端会伸入压缩机的油池,曲轴平衡块的外周会充有润滑油,进而通过设定曲轴平衡块的外周面为圆柱面并使圆柱面的轴线与曲轴的转动中心线共线,可有效避免曲轴在高速旋转过程中对油进行挤压和做功而损失能效。In this design, since one end of the crankshaft will extend into the oil sump of the compressor, the outer circumference of the crankshaft balance weight will be filled with lubricating oil, and then by setting the outer peripheral surface of the crankshaft balance weight as a cylindrical surface, the axis of the cylindrical surface is aligned with the crankshaft The collinear centerline of rotation can effectively prevent the crankshaft from squeezing the oil and doing work during high-speed rotation and losing energy efficiency.
在一些可能的设计中,曲轴平衡块与曲轴通过螺钉连接在一起;或曲轴平衡块与曲轴过盈装配在一起,依靠冷压或者热套安装;或曲轴平衡块与曲轴通过销键固定在一起。In some possible designs, the crankshaft balance weight and the crankshaft are connected together by screws; or the crankshaft balance weight and the crankshaft are interference-fitted together and installed by cold pressing or hot sleeve; or the crankshaft balance weight and the crankshaft are fixed together by a pin key .
在一些可能的设计中,压缩机的最大转速大于150rps。不仅可满足相关技术中对压缩机高转速的需求,而且运行稳定可靠。In some possible designs, the maximum speed of the compressor is greater than 150 rps. Not only can it meet the high-speed compressor requirements in related technologies, but it also runs stably and reliably.
在一些可能的设计中,隔离罩上设有开口,油池内的油能够经开口流向 曲轴平衡块。隔离罩不完全封闭曲轴平衡块,而留有空隙,有利于第二轴承的润滑油回到油池内形成循环。In some possible designs, an opening is provided on the isolation cover through which the oil in the oil sump can flow to the crankshaft balance weight. The isolation cover does not completely enclose the crankshaft balance weight, but leaves a gap, which is beneficial for the lubricating oil of the second bearing to return to the oil pool to form a circulation.
在一些可能的设计中,压缩机还包括:隔板,分隔第一气缸和第二气缸。In some possible designs, the compressor further includes: a partition to separate the first cylinder and the second cylinder.
进一步地,第一轴承、隔板及第一活塞共同封闭第一气缸;第二轴承、隔板及第二活塞共同封闭第二气缸。避免气体泄露。Further, the first bearing, the partition plate and the first piston jointly seal the first cylinder; the second bearing, the partition plate and the second piston jointly seal the second cylinder. Avoid gas leakage.
进一步地,隔板包括第一隔板和第二隔板,第一隔板和第二隔板上均开设有排气孔,排气孔处设有排气阀,第一隔板和第二隔板围成有排气腔。确保排气通畅。Further, the partition includes a first partition and a second partition. The first partition and the second partition are both provided with exhaust holes, and the exhaust holes are provided with exhaust valves. The first partition and the second partition An exhaust cavity is enclosed by the partition. Ensure that the exhaust is unobstructed.
在一些可能的设计中,第一轴承上设有第一排气孔,第一排气孔处设有第一排气阀和第一消音器,第二轴承上设有第二排气孔,第二排气孔处设有第二排气阀和第二消音器,曲轴平衡块位于第二消音器远离第一轴承的一侧。有利于降低排气噪音。In some possible designs, a first exhaust hole is provided on the first bearing, a first exhaust valve and a first muffler are provided at the first exhaust hole, and a second exhaust hole is provided on the second bearing. A second exhaust valve and a second muffler are arranged at the second exhaust hole, and the crankshaft balance weight is located on the side of the second muffler away from the first bearing. Conducive to reducing exhaust noise.
在一些可能的设计中,辅助轴承为滑动轴承或滚动轴承或关节轴承。In some possible designs, the auxiliary bearing is a sliding bearing or a rolling bearing or an articulated bearing.
在一些可能的设计中,辅助轴承为一体式轴承或分体式轴承。可根据辅助轴承与壳体的固定方式而定。一体式轴承成本低,分体式轴承方便调心安装。In some possible designs, the auxiliary bearing is an integral bearing or a split bearing. It can be determined according to the fixing method of the auxiliary bearing and the housing. The integrated bearing has low cost, and the split bearing is convenient for self-aligning installation.
进一步地,在辅助轴承为分体式轴承的情况下,辅助轴承包括轴承座、滚动轴承及支架,支架与壳体固定连接,轴承座设置在支架上,滚动轴承设置在轴承座上。Further, when the auxiliary bearing is a split bearing, the auxiliary bearing includes a bearing seat, a rolling bearing and a bracket, the bracket is fixedly connected to the housing, the bearing seat is arranged on the bracket, and the rolling bearing is arranged on the bearing seat.
本申请的第二方面提出了一种制冷设备,包括:如上述技术方案中任一项的压缩机。本申请提供的制冷设备,由于具有上述任一技术方案的压缩机,进而具有上述任一技术方案的有益效果,在此不一一赘述。其中,上述任一种设计结合第一方面的压缩机均构成一个技术方案。The second aspect of the present application proposes a refrigeration equipment, including: a compressor as in any one of the above technical solutions. Since the refrigeration equipment provided in the present application has the compressor of any of the above technical solutions, it further has the beneficial effects of any of the above technical solutions, which will not be repeated here. Among them, any of the above designs combined with the compressor of the first aspect constitutes a technical solution.
进一步地,制冷设备还包括换热器和节流阀,均与压缩机直接或间接连接,形成制冷回路或制热回路。Further, the refrigeration equipment also includes a heat exchanger and a throttle valve, which are directly or indirectly connected with the compressor to form a refrigeration circuit or a heating circuit.
进一步地,制冷设备为空调或冰箱等。Further, the refrigeration equipment is an air conditioner or a refrigerator.
本申请的附加方面和优点将在下面的描述部分中变得明显,或通过本申请的实践了解到。The additional aspects and advantages of the present application will become apparent in the following description, or be understood through the practice of the present application.
附图说明Description of the drawings
本申请的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present application will become obvious and easy to understand from the description of the embodiments in conjunction with the following drawings, in which:
图1示出了本申请的一个实施例的压缩机的结构示意图;Fig. 1 shows a schematic structural diagram of a compressor according to an embodiment of the present application;
图2示出了本申请的一个实施例的曲轴平衡块的结构示意图。Fig. 2 shows a schematic structural diagram of a crankshaft balance weight according to an embodiment of the present application.
其中,图1和图2中附图标记与部件名称之间的对应关系为:Among them, the corresponding relationship between the reference signs and component names in Figures 1 and 2 is:
100压缩机,110驱动电机,111定子,112转子,120压缩组件,121第一气缸,122第一活塞,123第一隔板,124第二气缸,125第二活塞,126第二隔板,130曲轴,131第一偏心部,132第二偏心部,141第一轴承,142第二轴承,143辅助轴承,144轴承座,145滚动轴承,146支架,151转子平衡块,154曲轴平衡块,160壳体,170隔离罩,171开口,180第一排气阀,190第二排气阀,210第一消音器,220第二消音器。100 compressor, 110 drive motor, 111 stator, 112 rotor, 120 compression assembly, 121 first cylinder, 122 first piston, 123 first diaphragm, 124 second cylinder, 125 second piston, 126 second diaphragm, 130 crankshaft, 131 first eccentric part, 132 second eccentric part, 141 first bearing, 142 second bearing, 143 auxiliary bearing, 144 bearing seat, 145 rolling bearing, 146 bracket, 151 rotor balance weight, 154 crankshaft balance weight, 160 Housing, 170 isolation cover, 171 opening, 180 first exhaust valve, 190 second exhaust valve, 210 first muffler, 220 second muffler.
具体实施方式detailed description
为了能够更清楚地理解本申请的上述目的、特征和优点,下面结合附图和具体实施方式对本申请进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to be able to understand the above objectives, features and advantages of the application more clearly, the application will be further described in detail below with reference to the accompanying drawings and specific implementations. It should be noted that the embodiments of the application and the features in the embodiments can be combined with each other if there is no conflict.
在下面的描述中阐述了很多具体细节以便于充分理解本申请,但是,本申请还可以采用其他不同于在此描述的其他方式来实施,因此,本申请的保护范围并不受下面公开的具体实施例的限制。In the following description, many specific details are set forth in order to fully understand this application. However, this application can also be implemented in other ways different from those described here. Therefore, the scope of protection of this application is not covered by the specific details disclosed below. Limitations of the embodiment.
下面参照图1和图2描述根据本申请一些实施例所述的压缩机100。Hereinafter, the compressor 100 according to some embodiments of the present application will be described with reference to FIGS. 1 and 2.
实施例一:Example one:
如图1和图2所示,本申请的第一方面实施例提出了一种最高转速大于等于150rps(转/秒)的压缩机100,包括壳体160、驱动电机110、压缩组件120、曲轴130、轴承系统及平衡系统。其中,壳体160的底部构造成油池;驱动电机110包括定子111和转子112;压缩组件120包括第一气缸121、第一活塞122、第二气缸124、第二活塞125和分隔第一气缸121和第二气缸124的隔板,第一活塞122设置在第一气缸121内,第二活塞125设置在第二气缸124内;曲轴130具有第一偏心部131和第二偏心部 132,第一偏心部131和第二偏心部132围绕曲轴130的转动中心线相对分布,第一活塞122套设在第一偏心部131上并与隔板、第一活塞122将第一气缸121封闭,第二活塞125套设在第二偏心部132上并与隔板、第二活塞125将第二气缸124封闭,曲轴130穿过转子112及压缩组件120;第一气缸121、隔板、第二气缸124沿着驱动电机110的轴向由近至远依次排布;轴承系统包括第一轴承141、第二轴承142和辅助轴承143,第一轴承141设置在第一气缸121靠近驱动电机110的一侧,第二轴承142设置在第二气缸124远离驱动电机110的一侧,辅助轴承143设置在曲轴130上并位于驱动电机110远离压缩组件120的一侧;平衡系统包括转子平衡块151和曲轴平衡块154,转子平衡块151设置在转子112上,曲轴平衡块154设置在曲轴130上并位于第二轴承142远离第一轴承141的一侧;隔离罩170,部分包围曲轴平衡块154。As shown in Figures 1 and 2, the first embodiment of the present application proposes a compressor 100 with a maximum speed greater than or equal to 150 rps (revolutions per second), which includes a housing 160, a drive motor 110, a compression assembly 120, and a crankshaft. 130. Bearing system and balance system. Among them, the bottom of the housing 160 is configured as an oil pool; the drive motor 110 includes a stator 111 and a rotor 112; the compression assembly 120 includes a first cylinder 121, a first piston 122, a second cylinder 124, a second piston 125, and a partitioned first cylinder 121 and the partition plate of the second cylinder 124, the first piston 122 is arranged in the first cylinder 121, the second piston 125 is arranged in the second cylinder 124; the crankshaft 130 has a first eccentric portion 131 and a second eccentric portion 132, An eccentric portion 131 and a second eccentric portion 132 are relatively distributed around the centerline of rotation of the crankshaft 130. The first piston 122 is sleeved on the first eccentric portion 131 and closes the first cylinder 121 with the partition plate and the first piston 122. The two pistons 125 are sleeved on the second eccentric part 132 and close the second cylinder 124 with the partition plate and the second piston 125, the crankshaft 130 passes through the rotor 112 and the compression assembly 120; the first cylinder 121, the partition plate, and the second cylinder 124 are arranged in sequence from near to far along the axial direction of the drive motor 110; the bearing system includes a first bearing 141, a second bearing 142 and an auxiliary bearing 143. The first bearing 141 is arranged on a side of the first cylinder 121 close to the drive motor 110. On the other hand, the second bearing 142 is arranged on the side of the second cylinder 124 away from the drive motor 110, and the auxiliary bearing 143 is arranged on the crankshaft 130 and on the side of the drive motor 110 away from the compression assembly 120; the balance system includes a rotor balance block 151 and a crankshaft The balance weight 154, the rotor balance weight 151 is set on the rotor 112, the crankshaft balance weight 154 is set on the crankshaft 130 and is located on the side of the second bearing 142 away from the first bearing 141; the isolation cover 170 partially surrounds the crankshaft balance weight 154.
本申请提供的压缩机100,包括壳体160、驱动电机110、压缩组件120、曲轴130、轴承系统、平衡系统及隔离罩170。其中,驱动电机110、压缩组件120、曲轴130、轴承系统、平衡系统及隔离罩170均设置在壳体160的内部。驱动电机110包括定子111和转子112,定子111可设置在压缩机100的壳体160上,转子112可转动地设置在定子111内。压缩组件120包括第一气缸121、设置在第一气缸121内的第一活塞122、第二气缸124、设置在第二气缸124内的第二活塞125和分隔第一气缸121和第二气缸124的隔板,通过将第一活塞122套设在曲轴130的第一偏心部131,并与隔板、第一活塞122将第一气缸121封闭,将第二活塞125套设在曲轴130的第二偏心部132,并与隔板、第二活塞125将第二气缸124封闭,再由曲轴130穿过转子112,可通过转子112带动曲轴130转动,进而带动第一活塞122在第一气缸121内做偏心运动压缩气体做功,以及带动第二活塞125在第二气缸124内做偏心运动压缩气体做功。其中,由于曲轴130上具有第一偏心部131和第二偏心部132,两个偏心部的存在及两个活塞的偏心运动,会产生不平衡的力和力矩,进而通过设置轴承系统和平衡系统,有利于使整个平衡系统的质心下移,减小曲轴130的弯曲变形量,改善曲轴130和上轴承的磨损,提高第一轴承141的可靠性,从而提高压缩 机100运行的可靠性,特别在高转速及高负荷运行改善效果更为明显。而且,第一偏心部131和第二偏心部132围绕曲轴130的转动中心线相对分布。也即第一偏心部131和第二偏心部132围绕曲轴130的转动中心线相差180°,有利于提高曲轴130转动的稳定性,提高电机运行的稳定性。The compressor 100 provided in the present application includes a housing 160, a drive motor 110, a compression assembly 120, a crankshaft 130, a bearing system, a balance system, and an isolation cover 170. Among them, the driving motor 110, the compression assembly 120, the crankshaft 130, the bearing system, the balance system and the isolation cover 170 are all arranged inside the housing 160. The driving motor 110 includes a stator 111 and a rotor 112. The stator 111 may be disposed on the casing 160 of the compressor 100, and the rotor 112 may be rotatably disposed in the stator 111. The compression assembly 120 includes a first cylinder 121, a first piston 122 disposed in the first cylinder 121, a second cylinder 124, a second piston 125 disposed in the second cylinder 124, and separating the first cylinder 121 and the second cylinder 124 The first piston 122 is sleeved on the first eccentric part 131 of the crankshaft 130, and the first cylinder 121 is sealed with the diaphragm and the first piston 122, and the second piston 125 is sleeved on the first eccentric portion 131 of the crankshaft 130. The second cylinder 124 is closed by the two eccentric parts 132, the partition plate and the second piston 125, and the crankshaft 130 passes through the rotor 112. The rotor 112 can drive the crankshaft 130 to rotate, thereby driving the first piston 122 in the first cylinder 121 The internal eccentric movement compresses the gas to do work, and the second piston 125 drives the eccentric movement in the second cylinder 124 to compress the gas to perform work. Among them, because the crankshaft 130 has a first eccentric part 131 and a second eccentric part 132, the existence of the two eccentric parts and the eccentric movement of the two pistons will produce unbalanced forces and moments, and then the bearing system and the balance system are provided. , It is beneficial to move the center of mass of the entire balance system downward, reduce the bending deformation of the crankshaft 130, improve the wear of the crankshaft 130 and the upper bearing, and improve the reliability of the first bearing 141, thereby improving the reliability of the compressor 100 operation, especially The improvement effect is more obvious in high speed and high load operation. Moreover, the first eccentric portion 131 and the second eccentric portion 132 are relatively distributed around the rotation center line of the crankshaft 130. That is, the first eccentric portion 131 and the second eccentric portion 132 are 180° apart from the rotation center line of the crankshaft 130, which is beneficial to improve the stability of the rotation of the crankshaft 130 and the stability of the motor operation.
具体地,通过在转子112上设置转子平衡块151,并在曲轴130上设置曲轴平衡块154,使曲轴平衡块154位于第二轴承142远离第一轴承141的一侧,可通过转子平衡块151和曲轴平衡块154共同平衡第一偏心部131和第二偏心部132所带来的离心力,具体地,可通过转子平衡块151来平衡第一偏心部131所带来的离心力,也可通过曲轴130平衡部来平衡第二偏心部132所带来的离心力,由于无需转子平衡块151独自平衡第一偏心部131和第二偏心部132,可有效减小转子平衡块151的重量,有利于使压缩机100的整个平衡系统下移,提高压缩机100的运行稳定性及可靠性。而且,通过在曲轴130上第一气缸121靠近驱动电机110的一侧设置第一轴承141,在曲轴130上驱动电机110远离压缩组件120的一侧设置辅助轴承143,使得第一轴承141和辅助轴承143能够一起承担转子平衡块151的离心力和力矩作用,可有效降低第一轴承141的磨损,提高第一轴承141的可靠性及使用寿命,避免出现相关技术中单独依靠第一轴承141来承担,而由于第一轴承141位于第一气缸121靠近驱动电机110的一侧,距离压缩机100的油池较远,供油相对于第二轴承142较困难,润滑油温度较高,可靠性较差的现象发生。而且,通过在曲轴130上第二气缸124远离驱动电机110的一侧设置第二轴承142,使得第一偏心部131、第一活塞122、第二偏心部132和第二活塞125的离心力和力矩作用,能够通过第一轴承141和第二轴承142一起承担,进一步降低第一轴承141的磨损。而曲轴平衡块154的离心力和力矩作用可通过第二轴承142承担,由于第二轴承142位于第二气缸124远离驱动电机110的一侧,更容易被油池内的油润滑,供油充足,进而不易产生磨损。而且,通过设定隔离罩170部分包围曲轴平衡块154,可避免曲轴平衡块154在转动过程中对油池中的油过度搅拌,可确保油池向曲轴130、第二轴承142等供油。从而本申请提出的压缩机100运行稳定且可靠,尤其满足于高转速压缩机100的需求,如最 高转速为180rps、200rps、250rps的压缩机100。Specifically, by arranging the rotor counterweight 151 on the rotor 112 and the crankshaft counterweight 154 on the crankshaft 130, the crankshaft counterweight 154 is located on the side of the second bearing 142 away from the first bearing 141 and can pass through the rotor counterweight 151. The centrifugal force brought by the first eccentric portion 131 and the second eccentric portion 132 can be balanced together with the crankshaft balance weight 154. Specifically, the centrifugal force brought by the first eccentric portion 131 can be balanced by the rotor balance weight 151, and the centrifugal force brought by the first eccentric portion 131 can also be balanced by the crankshaft 130 balance part to balance the centrifugal force brought by the second eccentric part 132, since there is no need for the rotor balance weight 151 to balance the first eccentric part 131 and the second eccentric part 132, the weight of the rotor balance weight 151 can be effectively reduced, which is conducive to the use of The entire balance system of the compressor 100 moves downwards, which improves the operating stability and reliability of the compressor 100. Moreover, by providing a first bearing 141 on the crankshaft 130 on the side of the first cylinder 121 close to the driving motor 110, and providing an auxiliary bearing 143 on the crankshaft 130 on the side of the driving motor 110 away from the compression assembly 120, the first bearing 141 and the auxiliary The bearing 143 can bear the centrifugal force and moment of the rotor balance weight 151 together, which can effectively reduce the wear of the first bearing 141, improve the reliability and service life of the first bearing 141, and avoid relying on the first bearing 141 alone in the related art. However, since the first bearing 141 is located on the side of the first cylinder 121 close to the drive motor 110 and is farther from the oil sump of the compressor 100, it is more difficult to supply oil than the second bearing 142, the lubricating oil temperature is higher, and the reliability is higher. Poor phenomenon occurs. Moreover, by providing the second bearing 142 on the crankshaft 130 on the side of the second cylinder 124 away from the drive motor 110, the centrifugal force and moment of the first eccentric portion 131, the first piston 122, the second eccentric portion 132 and the second piston 125 The function can be borne by the first bearing 141 and the second bearing 142 together to further reduce the wear of the first bearing 141. The centrifugal force and moment of the crankshaft balance weight 154 can be borne by the second bearing 142. Since the second bearing 142 is located on the side of the second cylinder 124 away from the drive motor 110, it is more likely to be lubricated by the oil in the oil pool, and the oil supply is sufficient. It is not easy to produce abrasion. Moreover, by setting the isolation cover 170 to partially surround the crankshaft balance weight 154, the crankshaft balance weight 154 can avoid excessive agitation of the oil in the oil sump during the rotation, and can ensure that the oil sump supplies oil to the crankshaft 130, the second bearing 142, and the like. Therefore, the compressor 100 proposed in the present application operates stably and reliably, and particularly meets the requirements of a high-speed compressor 100, such as a compressor 100 with a maximum speed of 180 rps, 200 rps, and 250 rps.
进一步地,如图1所示,隔离罩170上设有开口171,油池内的油能够经开口171流向曲轴平衡块154。隔离罩170不完全封闭曲轴平衡块154,而留有空隙,有利于第二轴承142的润滑油回到油池内形成循环。开口171可设置在隔离罩的底壁上或侧壁上。Further, as shown in FIG. 1, the isolation cover 170 is provided with an opening 171, and the oil in the oil pool can flow to the crankshaft balance weight 154 through the opening 171. The isolation cover 170 does not completely enclose the crankshaft balance weight 154, but leaves a gap, which is beneficial for the lubricating oil of the second bearing 142 to return to the oil pool to form a circulation. The opening 171 may be provided on the bottom wall or the side wall of the isolation cover.
实施例二:Embodiment two:
与实施例一不同的是,第一偏心部131和第二偏心部132围绕曲轴130的转动中心线相差90°。也即第一偏心部131和第二偏心部132在曲轴130的一横截面上的投影相差90°圆心角。The difference from the first embodiment is that the rotation center line of the first eccentric portion 131 and the second eccentric portion 132 around the crankshaft 130 is different by 90°. That is, the projections of the first eccentric portion 131 and the second eccentric portion 132 on a cross section of the crankshaft 130 differ by a central angle of 90°.
当然,也可以围绕曲轴130的转动中心线相差60°或120°等等。Of course, the centerline of rotation around the crankshaft 130 may differ by 60° or 120°, and so on.
实施例三:Example three:
在上述实施例一或实施例二的基础上,进一步设定转子平衡块151的质心与第一偏心部131围绕曲轴130的转动中心线相对分布;曲轴平衡块154的质心与第二偏心部132围绕曲轴130的转动中心线相对分布。使得无论第一偏心部131和第二偏心部132如何分布,均可通过转子平衡块151来抵消由第一偏心部131和第一活塞122的偏心运动所带来的不平衡力和力矩,而通过曲轴平衡块154来抵消由第二偏心部132和第二活塞125的偏心运动所带来的不平衡力和力矩。由于无需转子平衡块151独自平衡第一偏心部131和第二偏心部132,可有效减小转子平衡块151的重量,有利于使压缩机100的整个平衡系统下移,提高压缩机100的运行稳定性及可靠性。On the basis of the first or second embodiment above, it is further set that the center of mass of the rotor balance weight 151 and the first eccentric portion 131 are relatively distributed around the rotation center line of the crankshaft 130; the center of mass of the crankshaft balance weight 154 and the second eccentric portion 132 are further set Relatively distributed around the rotation center line of the crankshaft 130. So that no matter how the first eccentric portion 131 and the second eccentric portion 132 are distributed, the rotor balance weight 151 can be used to offset the unbalanced force and moment caused by the eccentric movement of the first eccentric portion 131 and the first piston 122, and The unbalanced force and moment caused by the eccentric movement of the second eccentric portion 132 and the second piston 125 are offset by the crankshaft balance weight 154. Since there is no need for the rotor balance weight 151 to balance the first eccentric portion 131 and the second eccentric portion 132 independently, the weight of the rotor balance weight 151 can be effectively reduced, which is beneficial to move the entire balance system of the compressor 100 down and improve the operation of the compressor 100 Stability and reliability.
在一个具体的实施例中,转子平衡块151设置在转子112靠近辅助轴承143的一侧。In a specific embodiment, the rotor balance weight 151 is arranged on the side of the rotor 112 close to the auxiliary bearing 143.
在另一个具体的实施例中,如图1所示,转子平衡块151设置在转子112靠近第一轴承141的一侧。有利于使整个平衡系统下移,提高压缩机100的运行稳定性及可靠性。In another specific embodiment, as shown in FIG. 1, the rotor balance weight 151 is arranged on the side of the rotor 112 close to the first bearing 141. It is beneficial to move the entire balance system down and improve the operating stability and reliability of the compressor 100.
在另一个具体的实施例中,转子平衡块151包括第一转子平衡块和第二转子平衡块,第一转子平衡块设置在转子112靠近辅助轴承143的一侧,第二转子平衡块设置在转子112靠近第一轴承141的一侧。In another specific embodiment, the rotor balance weight 151 includes a first rotor balance weight and a second rotor balance weight, the first rotor balance weight is arranged on the side of the rotor 112 close to the auxiliary bearing 143, and the second rotor balance weight is arranged on The rotor 112 is close to the side of the first bearing 141.
进一步地,第一转子平衡块的质心和第二转子平衡块的质心在曲轴130的转动中心线的延伸方向上相对分布。也即两者在曲轴130的一横截面上的投影重叠,方便第一转子平衡块和第二转子平衡块的快速安装,也方便快速、准确地实现对偏心部所带来的不平衡力和力矩的抵消。Further, the center of mass of the first rotor balance weight and the center of mass of the second rotor balance weight are relatively distributed in the extension direction of the rotation center line of the crankshaft 130. That is to say, the projections of the two on a cross section of the crankshaft 130 overlap, which facilitates the quick installation of the first rotor balance weight and the second rotor balance weight, and also facilitates, quickly and accurately realizes the imbalance force and the imbalance caused by the eccentric part. Cancellation of torque.
当然,第一转子平衡块的质心和第二转子平衡块的质心在曲轴130的转动中心线的延伸方向上也可不相对分布。而是在曲轴130的一横截面上的投影间隔分布。Of course, the center of mass of the first rotor balance weight and the center of mass of the second rotor balance weight may not be relatively distributed in the extension direction of the rotation center line of the crankshaft 130. Instead, the projection interval distribution on a cross section of the crankshaft 130.
实施例四:Embodiment four:
在上述任一实施例中,如图1和图2所示,进一步设定曲轴平衡块154的外周面为圆柱面,圆柱面的轴线与曲轴130的转动中心线共线。由于曲轴130的一端会伸入压缩机100的油池,曲轴平衡块154的外周会充有润滑油,通过设定曲轴平衡块154的外周面为圆柱面并使圆柱面的轴线与曲轴130的转动中心线共线,可有效避免曲轴130在高速旋转过程中对油进行挤压和做功而损失能效。In any of the above embodiments, as shown in FIGS. 1 and 2, the outer peripheral surface of the crankshaft balance weight 154 is further set to be a cylindrical surface, and the axis of the cylindrical surface is collinear with the rotation center line of the crankshaft 130. Since one end of the crankshaft 130 will extend into the oil sump of the compressor 100, the outer circumference of the crankshaft balance weight 154 will be filled with lubricating oil. By setting the outer peripheral surface of the crankshaft balance weight 154 to be a cylindrical surface, the axis of the cylindrical surface is aligned with that of the crankshaft 130. The collinear rotation centerline can effectively prevent the crankshaft 130 from squeezing the oil and doing work during the high-speed rotation process and losing energy efficiency.
在一个具体实施例中,如图2所示,曲轴平衡块154与曲轴130通过螺钉连接在一起。曲轴平衡块154和曲轴130上均设有螺纹孔。In a specific embodiment, as shown in FIG. 2, the crankshaft balance weight 154 and the crankshaft 130 are connected together by screws. Both the crankshaft balance weight 154 and the crankshaft 130 are provided with threaded holes.
在另一个具体实施例中,曲轴平衡块154与曲轴130过盈装配在一起,依靠冷压或者热套安装。In another specific embodiment, the crankshaft balance weight 154 and the crankshaft 130 are interference-fitted together, and are installed by cold pressing or hot sleeve installation.
在另一个具体实施例中,曲轴平衡块154与曲轴130通过销键固定在一起。In another specific embodiment, the crankshaft balance weight 154 and the crankshaft 130 are fixed together by a pin.
在一个具体实施例中,如图2所示,曲轴平衡块154呈圆柱形,其内部部分为空心结构,部分为实心结构。In a specific embodiment, as shown in FIG. 2, the crankshaft balance weight 154 has a cylindrical shape, and its inner part is a hollow structure and part is a solid structure.
实施例五:Embodiment five:
在上述任一实施例中,如图1所示,压缩机100还包括:隔板,分隔第一气缸121和第二气缸124。第一轴承141、隔板及第一活塞122共同封闭第一气缸121;第二轴承142、隔板及第二活塞125共同封闭第二气缸124。避免气体泄露。In any of the foregoing embodiments, as shown in FIG. 1, the compressor 100 further includes: a partition, which separates the first cylinder 121 and the second cylinder 124. The first bearing 141, the partition plate and the first piston 122 jointly seal the first cylinder 121; the second bearing 142, the partition plate and the second piston 125 jointly seal the second cylinder 124. Avoid gas leakage.
进一步地,如图1所示,隔板包括第一隔板123和第二隔板126,第一隔板123和第二隔板126上均开设有排气孔,排气孔处设有排气阀,第一 隔板123和第二隔板126围成有排气腔。确保排气通畅。Further, as shown in FIG. 1, the partition includes a first partition 123 and a second partition 126. Both the first partition 123 and the second partition 126 are provided with exhaust holes, and the exhaust holes are provided with exhaust holes. The air valve, the first partition 123 and the second partition 126 enclose an exhaust cavity. Ensure that the exhaust is unobstructed.
进一步地,第一轴承141上设有第一排气孔(图中未示出),第一排气孔处设有第一排气阀180和第一消音器210,第二轴承142上设有第二排气孔(图中未示出),第二排气孔处设有第二排气阀190和第二消音器220,曲轴平衡块154位于第二消音器220远离第一轴承141的一侧。有利于降低排气噪音。Further, a first exhaust hole (not shown in the figure) is provided on the first bearing 141, a first exhaust valve 180 and a first muffler 210 are provided at the first exhaust hole, and a second bearing 142 is provided with There is a second exhaust hole (not shown in the figure). The second exhaust hole is provided with a second exhaust valve 190 and a second muffler 220. The crankshaft balance weight 154 is located in the second muffler 220 away from the first bearing 141 On the side. Conducive to reducing exhaust noise.
在一个具体的实施例中,辅助轴承143为滑动轴承或滚动轴承145或关节轴承。In a specific embodiment, the auxiliary bearing 143 is a sliding bearing or a rolling bearing 145 or an articulated bearing.
在一个具体的实施例中,辅助轴承143为一体式轴承或分体式轴承。可根据辅助轴承143与壳体160的固定方式而定。一体式轴承成本低,分体式轴承方便调心安装。In a specific embodiment, the auxiliary bearing 143 is an integral bearing or a split bearing. It can be determined according to the fixing method of the auxiliary bearing 143 and the housing 160. The integrated bearing has low cost, and the split bearing is convenient for self-aligning installation.
进一步地,如图1所示,在辅助轴承143为分体式轴承的情况下,辅助轴承143包括轴承座144、滚动轴承145及支架146,支架146与壳体160固定连接,轴承座144设置在支架146上,滚动轴承145设置在轴承座144上。Further, as shown in FIG. 1, when the auxiliary bearing 143 is a split bearing, the auxiliary bearing 143 includes a bearing seat 144, a rolling bearing 145, and a bracket 146. The bracket 146 is fixedly connected to the housing 160, and the bearing seat 144 is arranged on the bracket. On 146, the rolling bearing 145 is arranged on the bearing seat 144.
本申请的第二方面实施例提出了一种制冷设备,包括:如上述实施例中任一项的压缩机100。The embodiment of the second aspect of the present application proposes a refrigeration device, including: the compressor 100 as in any one of the foregoing embodiments.
本申请提供的制冷设备,由于具有上述任一实施例的压缩机100,进而具有上述任一实施例的有益效果,在此不一一赘述。Since the refrigeration equipment provided in the present application has the compressor 100 of any one of the above embodiments, it further has the beneficial effects of any one of the above embodiments, so it will not be repeated here.
进一步地,制冷设备还包括换热器和节流阀,均与压缩机100直接或间接连接,形成制冷回路或制热回路。Further, the refrigeration equipment also includes a heat exchanger and a throttle valve, which are directly or indirectly connected to the compressor 100 to form a refrigeration circuit or a heating circuit.
进一步地,制冷设备为空调或冰箱等。Further, the refrigeration equipment is an air conditioner or a refrigerator.
在本申请中,术语“多个”则指两个或两个以上,除非另有明确的限定。术语“安装”、“相连”、“连接”、“固定”等术语均应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或一体地连接;“相连”可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, the term "plurality" refers to two or more than two, unless specifically defined otherwise. The terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be It is directly connected or indirectly connected through an intermediary. For those of ordinary skill in the art, the specific meanings of the above-mentioned terms in this application can be understood according to specific circumstances.
在本说明书的描述中,术语“一个实施例”、“一些实施例”、“具体实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或特点 包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或实例。而且,描述的具体特征、结构、材料或特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, the description of the terms "one embodiment", "some embodiments", "specific embodiments", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiments or examples are included in this application In at least one embodiment or example. In this specification, the schematic representations of the above-mentioned terms do not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics can be combined in any one or more embodiments or examples in a suitable manner.
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the application, and are not intended to limit the application. For those skilled in the art, the application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included in the protection scope of this application.

Claims (15)

  1. 一种压缩机,其中,所述压缩机包括:A compressor, wherein the compressor includes:
    壳体,所述壳体的底部构造成油池;A shell, the bottom of the shell is configured as an oil sump;
    驱动电机,包括定子和转子;Drive motor, including stator and rotor;
    压缩组件,包括第一气缸、第一活塞、第二气缸及第二活塞,所述第一活塞设置在所述第一气缸内,所述第二活塞设置在所述第二气缸内;The compression assembly includes a first cylinder, a first piston, a second cylinder, and a second piston, the first piston is disposed in the first cylinder, and the second piston is disposed in the second cylinder;
    曲轴,具有第一偏心部和第二偏心部,所述第一活塞套设在所述第一偏心部上,所述第二活塞套设在所述第二偏心部上,所述曲轴穿过所述转子及所述压缩组件;The crankshaft has a first eccentric portion and a second eccentric portion, the first piston is sleeved on the first eccentric portion, the second piston is sleeved on the second eccentric portion, and the crankshaft passes through The rotor and the compression assembly;
    轴承系统,包括第一轴承、第二轴承和辅助轴承,所述第一轴承设置在所述第一气缸靠近所述驱动电机的一侧,所述第二轴承设置在所述第二气缸远离所述驱动电机的一侧,所述辅助轴承设置在所述曲轴上并位于所述驱动电机远离所述压缩组件的一侧;The bearing system includes a first bearing, a second bearing and an auxiliary bearing. The first bearing is arranged on the side of the first cylinder close to the drive motor, and the second bearing is arranged on the second cylinder far away from the drive motor. On one side of the drive motor, the auxiliary bearing is arranged on the crankshaft and located on the side of the drive motor away from the compression assembly;
    平衡系统,包括转子平衡块和曲轴平衡块,所述转子平衡块设置在所述转子上,所述曲轴平衡块设置在所述曲轴上并位于所述第二轴承远离所述第一轴承的一侧;The balance system includes a rotor balance weight and a crankshaft balance weight. The rotor balance weight is arranged on the rotor, and the crankshaft balance weight is arranged on the crankshaft and is located on a side of the second bearing away from the first bearing. side;
    隔离罩,部分包围所述曲轴平衡块。An isolation cover partially surrounds the crankshaft balance weight.
  2. 根据权利要求1所述的压缩机,其中,The compressor according to claim 1, wherein:
    所述第一偏心部和所述第二偏心部围绕所述曲轴的转动中心线相对分布。The first eccentric portion and the second eccentric portion are relatively distributed around the rotation center line of the crankshaft.
  3. 根据权利要求1或2所述的压缩机,其中,The compressor according to claim 1 or 2, wherein:
    所述转子平衡块的质心与所述第一偏心部围绕所述曲轴的转动中心线相对分布;The center of mass of the rotor balance weight and the first eccentric portion are relatively distributed around the rotation center line of the crankshaft;
    所述曲轴平衡块的质心与所述第二偏心部围绕所述曲轴的转动中心线相对分布。The center of mass of the crankshaft balance weight and the second eccentric portion are relatively distributed around the rotation center line of the crankshaft.
  4. 根据权利要求1至3中任一项所述的压缩机,其中,The compressor according to any one of claims 1 to 3, wherein:
    所述转子平衡块设置在所述转子靠近所述辅助轴承的一侧;或The rotor balance weight is arranged on the side of the rotor close to the auxiliary bearing; or
    所述转子平衡块设置在所述转子靠近所述第一轴承的一侧。The rotor balance weight is arranged on a side of the rotor close to the first bearing.
  5. 根据权利要求1至3中任一项所述的压缩机,其中,The compressor according to any one of claims 1 to 3, wherein:
    所述转子平衡块包括第一转子平衡块和第二转子平衡块,所述第一转子平衡块设置在所述转子靠近所述辅助轴承的一侧,所述第二转子平衡块设置在所述转子靠近所述第一轴承的一侧。The rotor balance weight includes a first rotor balance weight and a second rotor balance weight, the first rotor balance weight is arranged on the side of the rotor close to the auxiliary bearing, and the second rotor balance weight is arranged on the The rotor is close to the side of the first bearing.
  6. 根据权利要求5所述的压缩机,其中,The compressor according to claim 5, wherein:
    所述第一转子平衡块的质心和所述第二转子平衡块的质心在所述曲轴的转动中心线的延伸方向上相对分布。The center of mass of the first rotor balance weight and the center of mass of the second rotor balance weight are relatively distributed in the extension direction of the rotation center line of the crankshaft.
  7. 根据权利要求1至6中任一项所述的压缩机,其中,The compressor according to any one of claims 1 to 6, wherein:
    所述曲轴平衡块的外周面为圆柱面,所述圆柱面的轴线与所述曲轴的转动中心线共线。The outer peripheral surface of the crankshaft balance weight is a cylindrical surface, and the axis of the cylindrical surface is collinear with the rotation center line of the crankshaft.
  8. 根据权利要求7所述的压缩机,其中,The compressor according to claim 7, wherein:
    所述曲轴平衡块与所述曲轴通过螺钉连接在一起,或所述曲轴平衡块与所述曲轴过盈装配在一起,或所述曲轴平衡块与所述曲轴通过销键固定在一起。The crankshaft balance weight and the crankshaft are connected together by screws, or the crankshaft balance weight and the crankshaft are interference-fitted together, or the crankshaft balance weight and the crankshaft are fixed together by a pin.
  9. 根据权利要求1至6中任一项所述的压缩机,其中,The compressor according to any one of claims 1 to 6, wherein:
    所述压缩机的最大转速大于150rps。The maximum speed of the compressor is greater than 150 rps.
  10. 根据权利要求1至6中任一项所述的压缩机,其中,The compressor according to any one of claims 1 to 6, wherein:
    所述隔离罩上设有开口,所述油池内的油能够经所述开口流向所述曲轴平衡块。The isolation cover is provided with an opening, and the oil in the oil pool can flow to the crankshaft balance weight through the opening.
  11. 根据权利要求1至6中任一项所述的压缩机,其中,所述压缩机还包括:The compressor according to any one of claims 1 to 6, wherein the compressor further comprises:
    隔板,分隔所述第一气缸和所述第二气缸;A partition, which separates the first cylinder and the second cylinder;
    所述第一轴承、所述隔板及所述第一活塞共同封闭所述第一气缸;The first bearing, the partition plate and the first piston jointly close the first cylinder;
    所述第二轴承、所述隔板及所述第二活塞共同封闭所述第二气缸。The second bearing, the partition plate and the second piston jointly close the second cylinder.
  12. 根据权利要求11所述的压缩机,其中,The compressor according to claim 11, wherein:
    所述隔板包括第一隔板和第二隔板,所述第一隔板和所述第二隔板上均开设有排气孔,所述排气孔处设有排气阀,所述第一隔板和所述第二隔板围成有排气腔。The partition includes a first partition and a second partition. Both the first partition and the second partition are provided with exhaust holes, and an exhaust valve is provided at the exhaust holes. The first partition and the second partition enclose an exhaust cavity.
  13. 根据权利要求1至6中任一项所述的压缩机,其中,The compressor according to any one of claims 1 to 6, wherein:
    所述第一轴承上设有第一排气孔,所述第一排气孔处设有第一排气阀和第一消音器,所述第二轴承上设有第二排气孔,所述第二排气孔处设有第二排气阀和第二消音器,所述曲轴平衡块位于所述第二消音器远离所述第一轴承的一侧。The first bearing is provided with a first exhaust hole, the first exhaust hole is provided with a first exhaust valve and a first muffler, and the second bearing is provided with a second exhaust hole, so A second exhaust valve and a second muffler are provided at the second exhaust hole, and the crankshaft balance weight is located on a side of the second muffler away from the first bearing.
  14. 根据权利要求1至6中任一项所述的压缩机,其中,The compressor according to any one of claims 1 to 6, wherein:
    所述辅助轴承为滑动轴承或滚动轴承或关节轴承。The auxiliary bearing is a sliding bearing or a rolling bearing or an articulated bearing.
  15. 一种制冷设备,其中,包括:A refrigeration equipment, including:
    如权利要求1至14中任一项所述的压缩机。The compressor according to any one of claims 1 to 14.
PCT/CN2019/120829 2019-09-29 2019-11-26 Compressor and cooling device WO2021056796A1 (en)

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