WO2021056536A1 - 显示基板母板及其制备方法、显示基板及其制备方法 - Google Patents
显示基板母板及其制备方法、显示基板及其制备方法 Download PDFInfo
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- WO2021056536A1 WO2021056536A1 PCT/CN2019/109032 CN2019109032W WO2021056536A1 WO 2021056536 A1 WO2021056536 A1 WO 2021056536A1 CN 2019109032 W CN2019109032 W CN 2019109032W WO 2021056536 A1 WO2021056536 A1 WO 2021056536A1
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K77/00—Constructional details of devices covered by this subclass and not covered by groups H10K10/80, H10K30/80, H10K50/80 or H10K59/80
- H10K77/10—Substrates, e.g. flexible substrates
- H10K77/111—Flexible substrates
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
- H10K59/1201—Manufacture or treatment
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
- H10K59/124—Insulating layers formed between TFT elements and OLED elements
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
- H10K71/80—Manufacture or treatment specially adapted for the organic devices covered by this subclass using temporary substrates
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K2102/00—Constructional details relating to the organic devices covered by this subclass
- H10K2102/301—Details of OLEDs
- H10K2102/311—Flexible OLED
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K2102/00—Constructional details relating to the organic devices covered by this subclass
- H10K2102/301—Details of OLEDs
- H10K2102/351—Thickness
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
- H10K71/851—Division of substrate
Definitions
- the embodiment of the present disclosure relates to a display substrate mother board and a preparation method thereof, a display substrate and a preparation method thereof.
- Organic light-emitting diode (OLED) display panels have a series of advantages such as self-luminescence, high contrast, high definition, wide viewing angle, low power consumption, fast response speed, and low manufacturing cost, and have become one of the key development directions of the new generation of display devices. First, it has received more and more attention.
- the organic light-emitting diode display panel can be formed by a large-scale manufacturing process, that is, the functional structure of multiple display substrates is formed on a motherboard substrate, and then multiple individual display substrates are formed by cutting the motherboard substrate, and then each A separate display substrate is subjected to subsequent preparation processes.
- the display substrate motherboard includes a base substrate, a first flexible organic layer on the base substrate, and a first flexible organic layer on the first flexible organic layer.
- An inorganic layer, a second flexible organic layer on the first inorganic layer, and a pixel drive circuit layer on the second flexible organic layer, the pixel drive circuit layer including a plurality of The pixel driving circuit part, the plurality of pixel driving circuit parts are insulated from each other; wherein the orthographic projection of the second flexible organic layer on the base substrate is located on the first inorganic layer on the base substrate Inside the orthographic projection, the orthographic projection of each pixel driving circuit part on the base substrate is located inside the orthographic projection of the second flexible organic layer on the base substrate.
- the orthographic projection of the second flexible organic layer on the base substrate is also located on the first flexible organic layer on the base substrate. Inside the orthographic projection.
- At least one side of the orthographic projection of the second flexible organic layer on the base substrate and the corresponding first flexible organic layer are in the same position.
- the distance between the sides of the orthographic projection on the base substrate is greater than or equal to 0.2 mm.
- the orthographic projection of the first flexible organic layer on the base substrate is the orthographic projection of the first inorganic layer on the base substrate internal.
- the materials of the first flexible organic layer and the second flexible organic layer both include polyimide.
- the thickness of the first flexible organic layer is 5 ⁇ m-20 ⁇ m
- the thickness of the first inorganic layer is 0.4 ⁇ m-2 ⁇ m
- the second flexible organic layer The thickness of the layer is 5 ⁇ m-20 ⁇ m.
- the first inorganic layer includes a first inorganic sublayer and a second inorganic sublayer sequentially stacked on the first flexible organic layer, wherein:
- the material of the first inorganic sublayer includes one or more of silicon oxide, silicon nitride and silicon oxynitride, and the material of the second inorganic sublayer includes amorphous silicon.
- the total thickness of the first inorganic layer is 0.4 ⁇ m-2 ⁇ m, and the thickness of the second inorganic sub-layer is 1 nm-50 nm.
- the display substrate mother board provided by at least one embodiment of the present disclosure further includes: a second inorganic layer on the second flexible organic layer, and a third flexible organic layer on the second inorganic layer; wherein, The orthographic projection of the third flexible organic layer on the base substrate is located inside the orthographic projection of the second flexible organic layer on the base substrate.
- the base substrate is a rigid substrate.
- the display substrate mother board provided by at least one embodiment of the present disclosure further includes a light emitting device layer on the pixel driving circuit layer, and the light emitting device layer includes a plurality of light emitting device portions respectively used for the plurality of display substrates.
- the plurality of light-emitting device parts are respectively located on the plurality of pixel driving circuit parts.
- At least one embodiment of the present disclosure provides a display substrate comprising: a first flexible organic layer, a first inorganic layer on the first flexible organic layer, and a second flexible organic layer on the first inorganic layer An organic layer, a pixel drive circuit layer on the second flexible organic layer, and a light emitting device layer on the pixel drive circuit layer; wherein the thickness of the first flexible organic layer is 5 ⁇ m-20 ⁇ m, and the The thickness of the first inorganic layer is 0.4 ⁇ m-2 ⁇ m, and the thickness of the second flexible organic layer is 5 ⁇ m-20 ⁇ m.
- At least one embodiment of the present disclosure provides a method for preparing a display substrate mother board, including: providing a base substrate, forming a first flexible organic layer on the base substrate, and forming a first flexible organic layer on the first flexible organic layer.
- An inorganic layer, forming a second flexible organic layer on the first inorganic layer and forming a pixel drive circuit layer on the second flexible organic layer, the pixel drive circuit layer including a plurality of The pixel driving circuit part, the plurality of pixel driving circuit parts are insulated from each other; wherein the orthographic projection of the second flexible organic layer on the base substrate is located on the first inorganic layer on the base substrate Inside the orthographic projection, the orthographic projection of each pixel driving circuit part on the base substrate is located inside the orthographic projection of the second flexible organic layer on the base substrate.
- the orthographic projection of the second flexible organic layer on the base substrate is also located on the first flexible organic layer on the substrate. Inside the orthographic projection on the substrate.
- At least one side edge of the orthographic projection of the second flexible organic layer on the base substrate corresponds to the first flexible organic layer.
- the interval between the sides of the orthographic projection of the layer on the base substrate is formed to be greater than or equal to 0.2 mm.
- the orthographic projection of the first flexible organic layer on the base substrate is on the first inorganic layer on the base substrate The interior of the orthographic projection.
- the materials of the first flexible organic layer and the second flexible organic layer both include polyimide.
- the first flexible organic layer is formed with a thickness of 5 ⁇ m-20 ⁇ m
- the first inorganic layer is formed with a thickness of 0.4 ⁇ m-2 ⁇ m.
- the formation thickness of the second flexible organic layer is 5 ⁇ m-20 ⁇ m.
- forming the first inorganic layer includes sequentially forming a first inorganic sublayer and a second inorganic sublayer on the first flexible organic layer, wherein, the material of the first inorganic sublayer includes one or more of silicon oxide, silicon nitride and silicon oxynitride, and the material of the second inorganic sublayer includes amorphous silicon.
- the total thickness of the first inorganic sub-layer is 0.4 ⁇ m-2 ⁇ m, and the formation thickness of the second inorganic sub-layer is 1 nm-50 nm.
- At least one embodiment of the present disclosure provides a method for preparing a display substrate, including: obtaining a display substrate mother board by using any one of the above-mentioned preparation methods, separating the first flexible organic layer from the base substrate, and cutting all The display substrate mother board is used to form a plurality of independent display substrates.
- the base substrate is separated from the first flexible organic layer by means of laser lift-off.
- Figure 1A is a schematic plan view of a motherboard substrate
- FIG. 1B is a schematic cross-sectional view of the mother board substrate in FIG. 1A along the line A-A;
- FIG. 2 is a schematic diagram of the flexible organic material layer in the mother board substrate in FIG. 1A being peeled off from the base substrate;
- 3A is a schematic plan view of a display substrate motherboard provided by at least one embodiment of the present disclosure
- 3B is a schematic cross-sectional view of the display substrate mother board in FIG. 3A along the line B-B;
- FIG. 4A is a partially enlarged schematic diagram of the display substrate mother board in FIG. 3B;
- FIG. 4B is an enlarged schematic view of another part of the display substrate motherboard in FIG. 3B;
- FIG. 5 is a schematic cross-sectional view of another display substrate motherboard provided by at least one embodiment of the present disclosure.
- 6A is a schematic plan view of a display substrate motherboard provided by at least one embodiment of the present disclosure.
- FIG. 6B is a schematic cross-sectional view of the display substrate motherboard in FIG. 6A along the line C-C;
- 6C is another schematic cross-sectional view of the display substrate mother board in FIG. 6A along the line C-C;
- FIG. 7 is a preparation flow chart of a display substrate mother board provided by at least one embodiment of the present disclosure.
- FIG. 8 is a preparation flow chart of a display substrate provided by at least one embodiment of the present disclosure.
- FIG. 9 is a schematic diagram of the flexible organic layer in the display substrate mother board of FIG. 6A being peeled off from the base substrate;
- 10A is a schematic plan view of a display substrate provided by at least one embodiment of the present disclosure.
- FIG. 10B is a schematic cross-sectional view of the display substrate in FIG. 10A along the line D-D.
- FIG. 1A shows a schematic plan view of a motherboard substrate
- FIG. 1B shows a schematic cross-sectional view of the motherboard substrate shown in FIG. 1A along the line A-A.
- the motherboard substrate includes a first flexible organic material layer 11 formed on a base substrate 10, a first inorganic material layer 12 formed on the first flexible organic material layer 11, and a A second flexible organic material layer 13 formed on an inorganic material layer 12.
- the motherboard substrate can be used to prepare a flexible display panel.
- the base substrate 10 is, for example, a rigid substrate such as glass, which can play a supporting role.
- the first inorganic material layer 12 completely covers the first flexible organic material layer 11, so that impurities such as water and oxygen can be isolated, and the first flexible organic material layer 11 can be protected.
- the second flexible organic material layer 13 extends beyond the first flexible organic material layer 11 on one or more sides (shown as the left and lower sides in FIG. 1A), that is, one or more sides of the second flexible organic material layer 13
- the orthographic projection of the edge on the base substrate 10 is outside the orthographic projection of the second flexible organic material layer 13 on the base substrate 10. For example, in the example of FIGS.
- the second flexible organic material layer 13 extends beyond the first flexible organic material layer 11 and the first flexible organic material layer 11 on one or more sides (shown as the left side and the lower side in FIG. 1A).
- the inorganic material layer 12 is in contact with the base substrate 10.
- the above-mentioned motherboard substrate is used to prepare a display substrate
- functional structures such as pixel driving circuits and light-emitting device layers for multiple display substrates can be formed on the above-mentioned motherboard substrate, and then the first flexible organic material layer 11 and its The above functional structure is separated from the base substrate 10, and then the mother substrate is cut to form a plurality of individual display substrates.
- the first flexible organic material layer 11 and the functional structure thereon when peeled off from the base substrate 10, the first flexible organic material layer can be irradiated from the side of the base substrate 10 by laser irradiation. 11. At this time, the organic material of the first flexible organic material layer 11 will be denatured, so that the bonding force between the first flexible organic material layer 11 and the base substrate 10 is reduced, and it is easy to connect the first flexible organic material layer 11 to the substrate 10 The substrate 10 is separated. However, since the second flexible organic material layer 13 has a portion that extends beyond the side of the second flexible organic material layer 13, that is, the portion with a width D shown in FIG.
- the first inorganic material layer 12 includes The material may absorb part of the energy irradiated by the laser, so that the part of the second flexible organic material layer 13 cannot absorb enough laser energy, so that after the laser is irradiated, the part of the second flexible organic material layer 13 and the first inorganic material layer 12 serve as The whole is difficult to peel off from the base substrate 10, if it is forcibly peeled off by applying a large force, it will cause wrinkles of the flexible organic material layer and damage the display substrate.
- At least one embodiment of the present disclosure provides a display substrate mother board and a preparation method thereof, a display substrate and a preparation method thereof.
- the display substrate mother board includes a base substrate, a first flexible organic layer on the base substrate, a first inorganic layer on the first flexible organic layer, a second flexible organic layer on the first inorganic layer, and a second flexible organic layer on the first inorganic layer. Two pixel drive circuit layers on the flexible organic layer.
- the pixel drive circuit layer includes multiple pixel drive circuit parts for multiple display substrates, and the multiple pixel drive circuit parts are insulated from each other; wherein, the second flexible organic layer is on the substrate
- the orthographic projection on the substrate is located inside the orthographic projection of the first inorganic layer on the base substrate, and the orthographic projection of each pixel driving circuit part on the base substrate is located inside the orthographic projection of the second flexible organic layer on the base substrate.
- the laminated structure of the flexible organic layer and the inorganic layer of the display substrate mother board is easily peeled from the base substrate.
- FIG. 3A shows a schematic plan view of the display substrate motherboard
- FIG. 3B is a schematic cross-sectional view of the display substrate motherboard in FIG. 3A along the line B-B.
- the display substrate mother board includes a base substrate 100, a first flexible organic layer 101 on the base substrate 100, a first inorganic layer 102 on the first flexible organic layer 101, A second flexible organic layer 103 on the first inorganic layer 102 and a pixel driving circuit layer 104 on the second flexible organic layer 103.
- the pixel driving circuit layer 104 includes a plurality of pixel driving circuit portions 1041 for a plurality of display substrates, respectively , The plurality of pixel driving circuit parts 1041 are insulated from each other.
- the orthographic projection of the second flexible organic layer 103 on the base substrate 100 is located inside the orthographic projection of the first inorganic layer 102 on the base substrate 100.
- the orthographic projection of each pixel driving circuit part 104 on the base substrate 100 is located inside the orthographic projection of the second flexible organic layer 103 on the base substrate 100.
- the orthographic projection of the second flexible organic layer 103 on the base substrate 100 is also located inside the orthographic projection of the first flexible organic layer 101 on the base substrate 100.
- the orthographic projection of the second flexible organic layer 103 on the base substrate 100 does not exceed the orthographic projection of the first inorganic layer 102 on the base substrate 100.
- the second flexible organic layer 103 The orthographic projection on the base substrate 100 will not exceed the orthographic projection of the first flexible organic layer 101 on the base substrate 100.
- the orthographic projection of the second flexible organic layer 103 on the base substrate 100 and the corresponding first flexible organic layer 101 on the base substrate 100 The side of the orthographic projection (that is, the side of the orthographic projection of the first flexible organic layer 101 on the base substrate 100 adjacent to at least one side of the orthographic projection of the second flexible organic layer 103 on the base substrate 100)
- the interval L is greater than or equal to 0.2 mm, such as 0.3 mm, 0.4 mm, or 0.5 mm.
- the distance L between all sides of the orthographic projection of the second flexible organic layer 103 on the base substrate 100 and the side of the corresponding orthographic projection of the first flexible organic layer 101 on the base substrate 100 is greater than or equal to 0.2 mm . Therefore, it is ensured that the orthographic projection of the second flexible organic layer 103 on the base substrate 100 is located inside the orthographic projection of the first flexible organic layer 101 on the base substrate 100, so as to avoid the second flexible organic layer due to preparation errors in the preparation process. 103 has a portion beyond the first flexible organic layer 101.
- the orthographic projection of the first flexible organic layer 101 on the base substrate 100 is inside the orthographic projection of the first inorganic layer 102 on the base substrate 100.
- the first inorganic layer 102 completely covers the first flexible organic layer 101, and the first inorganic layer 102 can isolate impurities such as water and oxygen, so as to achieve a protective effect on the first flexible organic layer 101.
- the base substrate 100 is a rigid substrate, such as a glass substrate or the like.
- the first flexible organic layer and the second flexible organic layer are made of the same material, and both include organic flexible materials such as polyimide (PI).
- Fig. 4A is an enlarged schematic diagram of a part of the structure (that is, the first flexible organic layer 101, the first inorganic layer 102, and the second flexible organic layer 103) within the dashed frame in Fig. 3B.
- the thickness T1 of the first flexible organic layer 101 may be 5 ⁇ m-20 ⁇ m, such as 8 ⁇ m, 10 ⁇ m, or 15 ⁇ m.
- the thickness T2 of the first inorganic layer 102 may be 0.4 ⁇ m-2 ⁇ m, such as 0.5 ⁇ m, 1 ⁇ m, or 1.5 ⁇ m.
- the thickness T3 of the second flexible organic layer 103 may be 5 ⁇ m-20 ⁇ m, for example, 8 ⁇ m, 10 ⁇ m, or 15 ⁇ m.
- the thickness of the first flexible organic layer 101 and the thickness of the second flexible organic layer 103 may be the same or different.
- the embodiment of the present disclosure does not specifically limit the thickness of the first flexible organic layer 101, the first inorganic layer 102, and the second flexible organic layer 103.
- the first inorganic layer 102 may include a stack of multiple inorganic sub-layers.
- FIG. 4B is another enlarged schematic diagram of a part of the structure (that is, the first flexible organic layer 101, the first inorganic layer 102, and the second flexible organic layer 103) within the dashed frame in FIG. 3B.
- the first inorganic layer 102 includes a first inorganic sub-layer 1021 and a second inorganic sub-layer 1022 that are sequentially stacked on the first flexible organic layer 101.
- the material of the first inorganic sub-layer 1021 includes oxide Inorganic materials such as silicon, silicon nitride or silicon oxynitride, and the material of the second inorganic sub-layer 1022 includes inorganic materials such as amorphous silicon.
- the first inorganic sub-layer 1021 can realize the function of isolating impurities such as water and oxygen, and the second inorganic sub-layer 1022 can realize the functions of improving the adhesion of the first inorganic layer 102 and so on, so as to enhance the first inorganic layer 102 and the second inorganic layer formed thereon.
- the bonding force of the two flexible organic layers 103 includes oxide Inorganic materials such as silicon, silicon nitride or silicon oxynitride
- the material of the second inorganic sub-layer 1022 includes inorganic materials such as amorphous silicon.
- the first inorganic sub-layer 1021 can realize the function of isolating impurities such as water and oxygen
- the thickness of the second inorganic sub-layer 1022 may be 1 nm-50 nm, such as 1-30 nm, such as 1-10 nm, such as 1.5 nm, 3 nm, or 5 nm.
- the thickness of the first inorganic sublayer 1021 is the thickness of the first inorganic layer 102 minus the thickness of the second inorganic sublayer 1022.
- the thickness of the first inorganic layer 102 is 0.5 ⁇ m
- the thickness of the second inorganic sub-layer 1022 is 30 nm
- the thickness of the first inorganic sub-layer 1021 is 0.47 ⁇ m.
- the thickness of the first inorganic sub-layer 1021 and the second inorganic sub-layer 1022 can also be selected to other suitable values according to specific requirements, which are not specifically limited in the embodiments of the present disclosure.
- the laminated structure of the flexible organic layer and the inorganic layer can be completely peeled off from the base substrate 100, and there is no need for the first flexible organic layer 101 to fully absorb the energy of the laser irradiation.
- the inorganic layer 102 absorbs the energy of laser irradiation, it is difficult for the laminated structure of the flexible organic layer and the inorganic layer to peel off from the base substrate 100.
- the first inorganic layer 102 such as the second inorganic layer in the first inorganic layer 102
- the thickness of the layer 1022 can be made thicker than that of ordinary technology, that is, the thickness of the second inorganic sub-layer 1022 can be 1nm-50nm to enhance the bonding force between the first inorganic layer 102 and the second flexible organic layer 103 formed thereon Therefore, the bonding force of the stacked structure of the organic layer and the inorganic layer on the base substrate 100 is improved as a whole.
- the display substrate mother board may further include more flexible organic layers, for example, including three or four flexible organic layers.
- the display substrate mother board includes three flexible organic layers.
- the display substrate mother board includes: a base substrate 200, a first flexible organic layer 201 on the base substrate 200, a first inorganic layer 202 on the first flexible organic layer 201, and a first inorganic layer 202 on the On the second flexible organic layer 203.
- the orthographic projection of the second flexible organic layer 203 on the base substrate 200 is located inside the orthographic projection of the first inorganic layer 202 on the base substrate 200.
- the orthographic projection of the second flexible organic layer 203 on the base substrate 200 is also located inside the orthographic projection of the first flexible organic layer 201 on the base substrate 200.
- the display substrate mother board further includes: a second inorganic layer 204 on the second flexible organic layer 203 and a third flexible organic layer 205 on the second inorganic layer 204.
- the orthographic projection of the third flexible organic layer 205 on the base substrate 200 is located inside the orthographic projection of the second flexible organic layer 203 on the base substrate 200.
- the display substrate mother board further includes a pixel drive circuit layer (not shown in the figure) on the third flexible organic layer 205.
- the structure and arrangement of the pixel drive circuit layer can be referred to the above-mentioned embodiments, and will not be repeated here. .
- the orthographic projection of the second flexible organic layer 203 on the base substrate 200 is inside the orthographic projection of the second inorganic layer 204 on the base substrate 200.
- the second inorganic layer 204 completely covers the second flexible organic layer 203, and the second inorganic layer 204 can isolate impurities such as water and oxygen, so as to achieve a protective effect on the second flexible organic layer 203.
- the thickness of the first flexible organic layer 201 may be 5 ⁇ m-20 ⁇ m, such as 8 ⁇ m, 10 ⁇ m, or 15 ⁇ m.
- the thickness of the first inorganic layer 202 may be 0.4 ⁇ m-2 ⁇ m, such as 0.5 ⁇ m, 1 ⁇ m, or 1.5 ⁇ m.
- the thickness of the second flexible organic layer 203 may be 5 ⁇ m-20 ⁇ m, such as 8 ⁇ m, 10 ⁇ m, or 15 ⁇ m.
- the thickness of the second inorganic layer 204 may be 1 nm-50 nm, such as 15 nm, 30 nm, or 40 nm.
- the thickness of the third flexible organic layer 205 may be 5 ⁇ m-20 ⁇ m, such as 8 ⁇ m, 10 ⁇ m, or 15 ⁇ m.
- the thickness of the first inorganic sub-layer 202 and the second inorganic layer 204 may be the same or different.
- the thickness of the first flexible organic layer 201, the second flexible organic layer 203, and the third flexible organic layer 205 may be the same or different.
- the embodiment does not specifically limit the thickness of each layer in the display substrate motherboard.
- the second inorganic layer 204 may also include multiple inorganic sub-layers, and the materials and thicknesses of the multiple inorganic sub-layers can be referred to the above-mentioned embodiments, which will not be repeated here.
- the materials and positional relationship of the first flexible organic layer 201, the first inorganic layer 202, and the second flexible organic layer 203 can also be referred to the above-mentioned embodiments, which will not be repeated here.
- the master substrate may include more than three flexible organic layers, such as four flexible organic layers, five flexible organic layers, or six flexible organic layers.
- the material, thickness and combination position of these flexible organic layers can be referred to the above-mentioned embodiments, which will not be repeated here.
- FIG. 6A is a schematic plan view of the display substrate motherboard
- FIG. 6B is a schematic cross-sectional view of the display substrate motherboard in FIG. 6A along the line C-C.
- the display substrate mother board also includes a light-emitting device layer 105 on the pixel drive circuit layer 104.
- the light-emitting device layer 105 includes The multiple light-emitting device portions 1051 of a display substrate, and the multiple light-emitting device portions 1051 are respectively located on the multiple pixel driving circuit portions 1041.
- the plurality of light-emitting device parts 1051 and the plurality of pixel driving circuit parts 1041 are in one-to-one correspondence and are arranged in layers.
- the distance between the outer side 1041A of the pixel driving circuit portion at the edge of the display substrate mother board and the corresponding side 103A of the second flexible organic layer 103 is greater than or equal to 9 mm, such as 10 mm, 12 mm, or 15 mm. Therefore, a cutting margin is reserved in the display substrate mother board, so that multiple display substrates can be formed by cutting the display substrate mother board later.
- a second inorganic layer 1031 may be further provided between the second flexible organic layer 103 and the pixel driving circuit layer 104.
- the second inorganic layer 1031 may include, for example, an inorganic material, such as One or more of silicon oxide, silicon nitride, and silicon oxynitride.
- the thickness of the second inorganic layer may be 0.4 ⁇ m-2 ⁇ m, such as 0.5 ⁇ m, 0.8 ⁇ m, or 1.2 ⁇ m.
- the display substrate mother board after the laminate of the flexible organic layer and the inorganic layer is peeled from the base substrate, the display substrate mother board may be cut to form a plurality of individual flexible display substrates.
- the display substrate includes a first flexible organic layer 101, a first inorganic layer 102 on the first flexible organic layer 101, and a first inorganic layer
- the thickness of the first flexible organic layer 101 is 5 ⁇ m-20 ⁇ m, such as 8 ⁇ m, 10 ⁇ m, or 15 ⁇ m
- the thickness of the first inorganic layer 102 is 0.4 ⁇ m-2 ⁇ m, such as 0.5 ⁇ m, 1 ⁇ m, or 1.5 ⁇ m.
- the thickness is 5 ⁇ m-20 ⁇ m, such as 8 ⁇ m, 10 ⁇ m, or 15 ⁇ m.
- the display substrate may be obtained from the above-mentioned display substrate mother board, for example, obtained by a peeling process and a cutting process.
- the display substrate may be an organic light emitting diode (OLED) display substrate or a quantum dot light emitting diode (QLED) display substrate in any form, which is not limited in the embodiments of the present disclosure.
- At least one embodiment of the present disclosure also provides a method for preparing a display substrate motherboard, and FIG. 7 shows a flow chart of the method. As shown in Fig. 7, the preparation method includes step S101-step S105.
- Step S101 Provide a base substrate.
- the provided base substrate 100 may be a rigid substrate, such as a glass substrate.
- Step S102 forming a first flexible organic layer on the base substrate.
- the material of the first flexible organic layer 102 may include polyimide (PI).
- the first flexible organic layer 102 may be formed on the base substrate 100 by coating or the like.
- the formation thickness of the first flexible organic layer 201 is 5 ⁇ m-20 ⁇ m, such as 8 ⁇ m, 10 ⁇ m, or 15 ⁇ m.
- Step S103 forming a first inorganic layer on the first flexible organic layer.
- the material of the first inorganic layer 102 may be an inorganic material such as silicon oxide, silicon nitride, or silicon oxynitride.
- the first inorganic layer 102 may be formed on the first flexible organic layer 102 by deposition or the like, and the formed first inorganic layer 102 completely covers the first flexible organic layer 102.
- the orthographic projection of the first flexible organic layer 101 on the base substrate 100 is inside the orthographic projection of the first inorganic layer 102 on the base substrate 100.
- the formation thickness T2 of the first inorganic layer 102 is 0.4 ⁇ m-2 ⁇ m, such as 0.5 ⁇ m, 1 ⁇ m, or 1.5 ⁇ m.
- forming the first inorganic layer 102 includes sequentially forming a first inorganic sublayer 1021 and a second inorganic sublayer 1022 on the first flexible organic layer 101.
- the material of the first inorganic sub-layer 1021 includes silicon oxide, silicon nitride or silicon oxynitride
- the material of the second inorganic sub-layer 1022 includes amorphous silicon.
- the formation thickness of the first inorganic layer 102 is 0.4 ⁇ m-2 ⁇ m
- the formation thickness of the second inorganic sub-layer 1022 is 1 nm-50 nm
- the formation thickness of the first inorganic sub-layer 1021 is equal to the thickness minus the thickness of the first inorganic layer 102.
- the thickness of the second inorganic sub-layer 1022 is removed.
- Step S104 forming a second flexible organic layer on the first inorganic layer.
- the material of the second flexible organic layer 103 may include polyimide (PI).
- the second flexible organic layer 103 can be formed on the first inorganic layer 102 by coating or the like, and the orthographic projection of the formed second flexible organic layer 103 on the base substrate 100 is located on the first inorganic layer 102 on the substrate. Inside the orthographic projection on the substrate 100.
- the formed orthographic projection of the second flexible organic layer 103 on the base substrate 100 is also located inside the orthographic projection of the first flexible organic layer 101 on the base substrate 100.
- the formation thickness of the second flexible organic layer 103 is 5 ⁇ m-20 ⁇ m, such as 8 ⁇ m, 10 ⁇ m, or 15 ⁇ m.
- the side of the orthographic projection of the second flexible organic layer 103 on the base substrate 100 and the side of the orthographic projection of the corresponding first flexible organic layer 101 on the base substrate 100 The distance between the sides is formed to be greater than or equal to 0.2 mm, for example, 0.3 mm, 0.4 mm, or 0.5 mm.
- the pattern of the second flexible organic layer 103 may be formed by a patterning process. That is, a PI material layer is coated on the first inorganic layer 102, and then the PI material layer is exposed and developed to form the second flexible organic layer 103 to ensure that the orthographic projection of the second flexible organic layer 103 on the base substrate 100 is located
- the first flexible organic layer 101 is inside the orthographic projection on the base substrate 100, and the side of the orthographic projection of the second flexible organic layer 103 on the base substrate 100 and the corresponding first flexible organic layer 101 are on the base substrate 100.
- the sides of the orthographic projection on have a certain interval.
- Step S105 a pixel driving circuit layer on the second flexible organic layer.
- the formed pixel driving circuit layer 104 includes a plurality of pixel driving circuit parts 1041 for a plurality of display substrates, respectively, and the plurality of pixel driving circuit parts 1041 are insulated from each other.
- the orthographic projection of each pixel driving circuit part 104 on the base substrate 100 is located inside the orthographic projection of the second flexible organic layer 103 on the base substrate 100.
- each pixel driving circuit part 1041 includes a plurality of circuit components such as thin film transistors, capacitors, and signal lines for driving the light emitting device to be formed thereon.
- the specific formation method of the pixel driving circuit layer can refer to the prior art, which is not limited in the embodiment of the present disclosure.
- the orthographic projection of the second flexible organic layer 103 on the base substrate 100 is smaller than the orthographic projection of the first inorganic layer 102 on the base substrate 100.
- the second flexible organic layer 103 is on the base substrate 100.
- the orthographic projection on the substrate 100 is still smaller than the orthographic projection of the first flexible organic layer 101 on the base substrate 100, that is, the orthographic projection of the second flexible organic layer 103 on the base substrate 100 will not exceed the first flexible organic layer 101. Orthographic projection on the base substrate 100.
- the laminated structure of the flexible organic layer and the inorganic layer is peeled from the base substrate 100 by means of laser irradiation, only the first flexible organic layer 101 is required to fully absorb the energy of the laser irradiation to realize the integration of the flexible organic layer and the inorganic layer.
- the laminated structure is completely peeled off from the base substrate 100, and the peeling process is easier to perform, which can avoid undesirable phenomena such as wrinkles in the flexible organic layer.
- the method for preparing the display substrate mother board may further include step S106.
- Step S106 forming a light emitting device layer on the pixel driving circuit layer.
- a light emitting device layer 105 is formed on the pixel driving circuit layer 104.
- the light emitting device layer 105 includes a plurality of light emitting device portions 1051 for a plurality of display substrates, and a plurality of light emitting device portions 1051 are respectively formed On the plurality of pixel drive circuit parts 1041.
- the plurality of light-emitting device portions 1051 and the plurality of pixel driving circuit portions 1041 are in one-to-one correspondence and are formed in layers.
- the light emitting device layer 105 includes light emitting devices for a plurality of display substrates 100.
- the light emitting device may be an organic light emitting diode (OLED), a quantum dot light emitting diode (QLED), or the like.
- OLED organic light emitting diode
- QLED quantum dot light emitting diode
- the manner of forming the light-emitting device layer 105 can be referred to related technologies, and the embodiment of the present disclosure does not specifically limit the manner of forming the light-emitting device layer.
- an encapsulation layer (not shown in the figure) may be formed on the light-emitting device layer 105.
- the encapsulation layer may include, for example, a stack of multiple organic encapsulation layers and inorganic encapsulation layers, and the specific structure of the display substrate is not limited in the embodiments of the present disclosure.
- the embodiment of the present disclosure provides a method for preparing a display substrate.
- the preparation method includes: adopting the method for preparing a display substrate mother board to obtain a display substrate mother board, separating the base substrate from the first flexible organic layer, and cutting the display substrate mother board. Plate to form independent multiple display substrates.
- Figure 8 shows a partial flow chart of the preparation method.
- the preparation method includes step S101 to step S108.
- Step S101 to step S106 are the process steps of preparing the display substrate mother board.
- FIG. 7 please refer to the above-mentioned embodiment and FIG. 7, which will not be repeated here.
- the following focuses on the preparation steps after the display substrate mother board is formed, that is, step S107 to step S108 shown in FIG. 8.
- Step S107 separating the first flexible organic layer from the base substrate.
- the first flexible organic layer 101 is separated from the base substrate 100.
- a laser lift-off method may be used to separate the base substrate 100 from the first flexible organic layer.
- a laser is used to irradiate the bottom of the base substrate.
- the first flexible organic layer 101 can absorb the energy of the laser, thereby causing denaturation, thereby weakening the bonding force between the first flexible organic layer 101 and the base substrate 100.
- a tool such as a blade
- a tool may be used to slide between the first flexible organic layer 101 and the base substrate 100, thereby separating the first flexible organic layer 101 from the base substrate 100.
- due to the first inorganic layer The thickness of 102 is thin and the contact area with the base substrate is small. Therefore, when the first flexible organic layer 101 is separated from the base substrate 100, the first inorganic layer 102 is also easily separated from the base substrate 100.
- Step S108 cutting the display substrate mother board to form a plurality of independent display substrates.
- the display substrate mother board can be cut by laser cutting or the like.
- the display substrate mother board is cut according to a predetermined edge (such as a dashed frame) of the display substrate. , Thereby forming a single plurality of display substrates 110, as shown in FIG. 10A.
- the display substrate is, for example, a flexible display substrate.
- FIG. 10B is a schematic cross-sectional view of the display substrate in FIG. 10A along the line D-D. As shown in FIG. 10B, in a separate display substrate 110 formed by cutting, each functional layer has flat sides, thereby having a regular shape.
- the display substrate includes a first flexible organic layer 101, a first inorganic layer 102 on the first flexible organic layer 101, a second flexible organic layer 103 on the first inorganic layer 102, The pixel driving circuit layer 104 on the second flexible organic layer 103, and the light emitting device layer 105 on the pixel driving circuit layer 104.
- the thickness of the first flexible organic layer 101 is 5 ⁇ m-20 ⁇ m, such as 8 ⁇ m, 10 ⁇ m, or 15 ⁇ m
- the thickness of the first inorganic layer 102 is 0.4 ⁇ m-2 ⁇ m, such as 0.5 ⁇ m, 1 ⁇ m, or 1.5 ⁇ m.
- the thickness is 5 ⁇ m-20 ⁇ m, such as 8 ⁇ m, 10 ⁇ m, or 15 ⁇ m.
- the display substrate 110 may also undergo subsequent manufacturing processes, such as covering a transparent cover plate for packaging, etc.
- subsequent manufacturing processes such as covering a transparent cover plate for packaging, etc.
- the embodiments of the present disclosure do not specifically limit the subsequent manufacturing process of the display substrate 110.
- the process of preparing the display substrate by the above-mentioned preparation method since the first flexible organic layer 101 and the functional layers thereon are easily peeled off from the base substrate 100, it is possible to avoid the first flexible organic layer 101 and other defects such as wrinkles. Therefore, the quality of the first flexible organic layer 101 and the functional layers thereon can be ensured, and defects such as the display substrate scrapping can be avoided, and the yield can be improved.
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Abstract
Description
Claims (20)
- 一种显示基板母板,包括:衬底基板,在所述衬底基板上的第一柔性有机层,在所述第一柔性有机层上的第一无机层,在所述第一无机层上的第二柔性有机层,以及在所述第二柔性有机层上的像素驱动电路层,所述像素驱动电路层包括分别用于多个显示基板的多个像素驱动电路部分,所述多个像素驱动电路部分相互绝缘;其中,所述第二柔性有机层在所述衬底基板上的正投影位于所述第一无机层在所述衬底基板上的正投影内部,每个所述像素驱动电路部分在所述衬底基板上的正投影位于所述第二柔性有机层在所述衬底基板上的正投影内部。
- 根据权利要求1所述的显示基板母板,其中,所述第二柔性有机层在所述衬底基板上的正投影还位于所述第一柔性有机层在所述衬底基板上的正投影内部。
- 根据权利要求2所述的显示基板母板,其中,所述第二柔性有机层在所述衬底基板上的正投影的至少一个侧边与相应的所述第一柔性有机层在所述衬底基板上的正投影的侧边的间隔大于或等于0.2mm。
- 根据权利要求1-3任一所述的显示基板母板,其中,所述第一柔性有机层在所述衬底基板上的正投影在所述第一无机层在所述衬底基板上的正投影内部。
- 根据权利要求1-4任一所述的显示基板母板,其中,所述第一柔性有机层和所述第二柔性有机层的材料均包括聚酰亚胺。
- 根据权利要求1-5任一所述的显示基板母板,其中,所述第一柔性有机层的厚度为5μm-20μm,所述第一无机层的厚度为0.4μm-2μm,所述第二柔性有机层的厚度为5μm-20μm。
- 根据权利要求1-6任一所述的显示基板母板,其中,所述第一无机层包括在所述第一柔性有机层上依次叠层的第一无机子层和第二无机子层,其中,所述第一无机子层的材料包括氧化硅、氮化硅和氮氧化硅中的一种或者多种,所述第二无机子层的材料包括非晶硅。
- 根据权利要求7所述的显示基板母板,其中,所述第一无机层的总厚度为0.4μm-2μm,所述第二无机子层的厚度为1nm-50nm。
- 根据权利要求1-8任一所述的显示基板母板,还包括:在所述第二柔性有机层上的第二无机层,以及在所述第二无机层上的第三柔性有机层;其中,所述第三柔性有机层在所述衬底基板上的正投影位于所述第二柔性有机层在所述衬底基板上的正投影内部。
- 根据权利要求1-9任一所述的显示基板母板,其中,所述衬底基板为刚性基板。
- 根据权利要求1-10任一所述的显示基板母板,还包括在所述像素驱动电路层上的发光器件层,所述发光器件层包括分别用于所述多个显示基板的多个发光器件部分,所述多个发光器件部分分别位于所述多个像素驱动电路部分上。
- 一种显示基板,包括:第一柔性有机层,在所述第一柔性有机层上的第一无机层,在所述第一无机层上的第二柔性有机层,在所述第二柔性有机层上的像素驱动电路层,以及在所述像素驱动电路层上的发光器件层;其中,所述第一柔性有机层的厚度为5μm-20μm,所述第一无机层的厚度为0.4μm-2μm,所述第二柔性有机层的厚度为5μm-20μm。
- 一种显示基板母板的制备方法,包括:提供衬底基板,在所述衬底基板上形成第一柔性有机层,在所述第一柔性有机层上形成第一无机层,在所述第一无机层上形成第二柔性有机层,以及在所述第二柔性有机层上形成像素驱动电路层,所述像素驱动电路层包括分别用于多个显示基板的多个像素驱动电路部分,所述多个像素驱动电路 部分相互绝缘;其中,所述第二柔性有机层在所述衬底基板上的正投影位于所述第一无机层在所述衬底基板上的正投影内部,每个所述像素驱动电路部分在所述衬底基板上的正投影位于所述第二柔性有机层在所述衬底基板上的正投影内部。
- 根据权利要求13所述的显示基板母板的制备方法,其中,所述第二柔性有机层在所述衬底基板上的正投影还位于所述第一柔性有机层在所述衬底基板上的正投影内部。
- 根据权利要求14所述的显示基板母板的制备方法,其中,所述第二柔性有机层在所述衬底基板上的正投影的至少一个侧边与相应的所述第一柔性有机层在所述衬底基板上的正投影的侧边的间隔形成为大于或等于0.2mm。
- 根据权利要求13-15任一所述的显示基板母板的制备方法,其中,所述第一柔性有机层的形成厚度为5μm-20μm,所述第一无机层的形成厚度为0.4μm-2μm,所述第二柔性有机层的形成厚度为5μm-20μm。
- 根据权利要求13-16任一所述的显示基板母板的制备方法,其中,形成所述第一无机层包括在所述第一柔性有机层上依次形成第一无机子层和第二无机子层,其中,所述第一无机子层的材料包括氧化硅、氮化硅和氮氧化硅中的一种或多种,所述第二无机子层的材料包括非晶硅。
- 根据权利要求17所述的显示基板母板的制备方法,其中,所述第一无机子层的总厚度为0.4μm-2μm,所述第二无机子层的形成厚度为1nm-50nm。
- 一种显示基板的制备方法,包括:采用权利要求13-18任一所述的制备方法得到显示基板母板,将所述第一柔性有机层从所述衬底基板上分离,以及切割所述显示基板母板以形成独立的多个显示基板。
- 根据权利要求19所述的显示基板的制备方法,其中,采用激光剥离的方式将所述衬底基板与所述第一柔性有机层分离。
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