WO2020133312A1 - Mems sound sensor, mems microphone, and electronic device - Google Patents
Mems sound sensor, mems microphone, and electronic device Download PDFInfo
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- WO2020133312A1 WO2020133312A1 PCT/CN2018/125215 CN2018125215W WO2020133312A1 WO 2020133312 A1 WO2020133312 A1 WO 2020133312A1 CN 2018125215 W CN2018125215 W CN 2018125215W WO 2020133312 A1 WO2020133312 A1 WO 2020133312A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B81—MICROSTRUCTURAL TECHNOLOGY
- B81B—MICROSTRUCTURAL DEVICES OR SYSTEMS, e.g. MICROMECHANICAL DEVICES
- B81B7/00—Microstructural systems; Auxiliary parts of microstructural devices or systems
- B81B7/02—Microstructural systems; Auxiliary parts of microstructural devices or systems containing distinct electrical or optical devices of particular relevance for their function, e.g. microelectro-mechanical systems [MEMS]
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
- H04R19/00—Electrostatic transducers
- H04R19/04—Microphones
Definitions
- the invention relates to the technical field of microphones, in particular to a MEMS sound sensor and its preparation method, MEMS microphone and electronic equipment.
- MEMS Micro-Electro-Mechanical System
- MEMS microphone is an electric energy transducer manufactured based on MEMS technology, which has the advantages of small size, good frequency response characteristics and low noise. With the miniaturization of electronic devices, MEMS microphones are more and more widely used in these devices.
- the MEMS sound sensor is a key device in the MEMS microphone, and its performance directly affects the performance of the entire MEMS microphone.
- Traditional MEMS sound sensors can only work in scenes with low environmental noise. Once the environmental noise increases, the desired sound cannot be detected, and other sensors need to be added to work, which is not conducive to miniaturization of products. And the sensitivity of the traditional MEMS sound sensor is low, which cannot meet the user's use requirements.
- a MEMS sound sensor a MEMS microphone, and an electronic device are provided.
- a MEMS sound sensor includes: a substrate; a first sound sensing unit provided on the substrate; and a second sound sensing unit provided on the substrate; the first sound sensing unit and the The second sound sensing unit is electrically isolated; wherein the first sound sensing unit is used to detect sound through at least one of air sound pressure change and mechanical vibration, the first sound sensing unit includes The first backplane is disposed above the substrate; the substrate is provided with a first backhole to expose a portion of the first backplane; the first diaphragm is disposed opposite to the first backplane and is There is a gap between the first backplate; the first diaphragm and the first backplate form a capacitive structure; and the first connecting post includes a first end and a second end oppositely arranged; the first The first end of the connecting post is electrically connected to the middle region of the first diaphragm; the second end of the first connecting post is fixedly connected to the first backplane; to fix and support the first diaphragm On the first backplane
- a MEMS microphone includes a printed circuit board, a MEMS sound sensor provided on the printed circuit board, and an integrated circuit provided on the printed circuit board; the MEMS microphone uses the MEMS as described in any of the foregoing embodiments Sound sensor.
- An electronic device includes a device body and a MEMS microphone provided on the device body; the MEMS microphone uses the MEMS microphone as described above.
- FIG. 1 is a cross-sectional view of the MEMS sound sensor in the first embodiment.
- FIGS 2 to 6 are cross-sectional views of the first sound sensor unit in the second to sixth embodiments.
- FIG. 7 is a schematic structural view of a first diaphragm in the first embodiment.
- FIG. 8 is a partial schematic view of the second diaphragm in the second embodiment.
- FIG. 9 is a schematic diagram of the elastic structure in FIG. 8 in an open state.
- 10 to 11 are partial schematic diagrams of the second diaphragm in the third and fourth embodiments.
- FIG. 12 is a cross-sectional view of the pleated structure in FIG. 11.
- FIG. 13 is a partial schematic view of the second diaphragm in the fifth embodiment.
- FIG. 14 is a schematic structural view of a MEMS microphone in an embodiment.
- 15 is a schematic structural diagram of a MEMS microphone in another embodiment.
- FIG. 1 is a schematic structural diagram of a MEMS sound sensor in an embodiment.
- FIG. 1 is a schematic structural diagram of a MEMS sound sensor in an embodiment.
- the MEMS sound sensor can also be called a MEMS sensor or a MEMS chip.
- the MEMS sound sensor includes a substrate 110, a first sound sensing unit 200 formed on the substrate 110, and a second sound sensing unit 300 formed on the substrate 110.
- the first sound sensing unit 200 and the second sound sensing unit 300 are electrically insulated from each other.
- the first sound sensing unit 200 can be used to detect sound by at least one of air sound pressure change and mechanical vibration, that is, the first sound sensor unit 200 can perform changes in air sound pressure caused by sound Sound detection can be achieved through detection, and sound detection can also be achieved through vibration caused by sound or mechanical external force.
- the vibration referred to in this case is the vibration of bones such as ear bones or other solids caused by sound or mechanical external force as an example.
- the second sound sensing unit 300 may adopt the structure of a conventional MEMS sound sensor, or may adopt the same structure as the first sound sensing unit 200. In this embodiment, the second sound sensing unit 300 is used to realize sound detection through changes in air sound pressure.
- the above MEMS sound sensor integrates two sound sensing units, so the two sound sensor units can work at the same time in the sound detection process, so that the sound detection and recognition can be performed according to the detection results of the two, with high accuracy.
- the first sound sensing unit 200 can detect sound according to mechanical vibration in addition to detecting sound through changes in air sound pressure. Therefore, when the environmental noise is large, the MEMS sound sensor can be placed close to the human ear bones or vocal cords and other solid materials, so as to detect the sound by detecting the vibration caused by the speaking process.
- the change of air sound pressure can be detected and output by the first sound sensing unit 200 and the second sound sensing unit 300, at this time
- the integrated chip that processes the sound signal can calculate and process the sound output by the two according to a predetermined algorithm, thereby obtaining a more ideal sound signal and improving the signal-to-noise ratio of the entire device.
- the above MEMS sound sensor has a smaller product volume compared to the independently provided structure, which is beneficial to realize the product miniaturization.
- the first sound sensing unit 200 and the second sound sensing unit 300 are integrally formed during the manufacturing process, and both use a MEMS manufacturing process, thereby simplifying the entire production process and greatly improving production efficiency.
- the first insulating layer 120 is formed on the substrate 110.
- the first sound sensing unit 200 includes a substrate 110, a first back plate 210, a first diaphragm 220, and a first connecting post 230.
- the first back hole 112 is formed on the substrate 110.
- the first back plate 210 may also be referred to as a back plate.
- the first back plate 210 is disposed above the substrate 110 and is fixed by the substrate 110. And part of the area of the substrate 110 is exposed by the first back hole 112.
- the first diaphragm 220 is disposed opposite to the first back plate 210, and the first diaphragm 220 is disposed on the side of the first back plate 210 away from the substrate 110.
- a gap 20 is formed between the first diaphragm 220 and the first back plate 210.
- the gap 20 is not filled with other substances and is an air gap.
- the first diaphragm 220 and the first back plate 210 constitute a capacitor structure.
- the shape of the first diaphragm 220 is not particularly limited.
- the first diaphragm 220 may have a circular shape, a square shape, or the like.
- the first connecting post 230 includes a first end 230a and a second end 230b disposed oppositely.
- the first end 230a is connected to the middle region of the first diaphragm 220 and is electrically connected to the first diaphragm 220.
- the second end 230b is fixedly connected to the first backplane 210.
- the first connecting post 230 is connected to the first back plate 210 through the second end 230b, so as to fix and support the first diaphragm 220 on the first back plate 210.
- the first diaphragm 220 is fixedly supported on the first back plate 210 through the first connecting post 230, so that the edge area around the first diaphragm 220 does not need other fixing structures to support and fix it, that is, the first diaphragm
- the edge region of 220 is completely separated from other structures in the entire MEMS sensor, so that the sensitivity of the entire first diaphragm 220 can be greatly improved to meet people's use requirements.
- the edge region of the first diaphragm 220 is provided with at least one mass 222.
- the edge area is relative to the middle area, that is, the edge area is an area away from the first connecting post 230.
- the air When the sound pressure changes the air pressure, the air will enter the gap 10 between the first back plate 210 and the first diaphragm 220 through the gap d between the mass 222 and the first back plate 210, so that the first vibration
- the membrane 220 vibrates under the action of the air pressure or sound pressure, or the change in air pressure below the first diaphragm 220 directly pushes the first diaphragm 220 to cause the first diaphragm 220 to vibrate, which in turn causes the capacitance structure to change in capacitance, which Sound wave detection.
- the changed capacitance signal can be processed through an ASIC (Application Specific Integrated Circuit) integrated circuit (IC) chip and the electrical signal after the acoustoelectric conversion is output.
- ASIC Application Specific Integrated Circuit
- the gap d between the mass 222 and the first back plate 210 can be set as needed to minimize the damping effect that exists when air enters and exits the gap 20, and to ensure that there is no gap between the mass 222 and the first back plate 210. It is easy to cause adhesion problems due to static electricity or external forces.
- the first sound sensing unit 200 When the first sound sensing unit 200 is in direct or indirect contact with bones that conduct sound (such as ear bones, vocal cords, etc.) (usually the side where the first diaphragm 220 is located close to the ear bones), due to the corresponding bones Mechanical vibration occurs, which causes the first diaphragm 220 to vibrate. Since the mass region 222 is provided in the edge area of the first diaphragm 220, even a small mechanical vibration can cause the vibration of the first diaphragm 220 to realize the detection of the sound, that is, the first sound sensing unit 200 has high sensitivity.
- bones that conduct sound such as ear bones, vocal cords, etc.
- the first sound sensing unit 200 in this embodiment can work as a vibration sensor, so that when the user is in a noisy environment, it can be brought into contact with the human body's sound conduction tissue (such as the ear bones).
- the vibration of the solid material realizes the detection of sound, and the entire detection process will not be disturbed by environmental noise, so that the entire first sound sensing unit 200 has a high signal-to-noise ratio.
- the vibration of the first diaphragm 220 is caused or the vibration of the first diaphragm 220 is caused by mechanical vibration. Therefore, the first back plate 210 and the first diaphragm 220 may not have sound holes, so that the electrode area in the first back plate 210 is larger, which ensures that the first sound sensor unit 200 has a high capacitance change, which further improves Sensitivity of the detection process.
- the first backplane 210 does not need to be cut to release the mass 222, so that the first backplane 210 has a full-face structure, which in turn makes the entire first A sound sensing unit 200 has a relatively high capacitance change.
- the first diaphragm 220 covers the effective area of the first back plate 210, which is also a full-face structure with a larger area, so that a mass 222 with a larger mass can be formed, and the entire first sound sensor The unit 200 has a higher capacitance change, so that the entire MEMS sound sensor has a higher sensitivity.
- a sound hole 216 is defined in the first back plate 210, as shown in FIG.
- the sound hole 216 is provided in an area on the first back plate 210 close to the first connecting post 230, and the sound hole 216 is not provided below the area where the mass 222 is located.
- the sound hole 216 may also be disposed in an area close to the mass 222, as shown in FIG. 2. It can be understood that the sound hole 216 may also be provided on the entire area of the first back plate 210 exposed to the first back hole 112, as shown in FIG. 3.
- the first back plate 210 is not provided with sound holes, and only the first diaphragm 220 is provided with sound holes 226.
- the acoustic hole 226 is opened in the area between the mass 222 and the first connecting post 230 on the first diaphragm 220.
- the first back plate 210 and the first diaphragm 220 may be provided with sound holes at the same time, as shown in FIGS. 5 and 6. At this time, no sound hole needs to be formed on the entire first back plate 210.
- the mass 222 includes a first part.
- the first part is formed on the side of the first diaphragm 220 facing the first back plate 210.
- the first part of the first part facing the first diaphragm 220 is also provided with a first anti-adhesion portion 224.
- the gap d may be small enough so that the capacitance structure formed by the first back plate 210 and the first diaphragm 220 has a high capacitance change, thereby making the first sound sensing unit 200 have a very high sensitivity .
- the first anti-adhesion portion 224 may be a convex structure, as shown in FIG. 1.
- the first part, the first anti-adhesion part 224 and the material layer where the first diaphragm 220 is located are formed in the same process step, and the first part and the first anti-adhesion part 224 are formed by an etching process, that is, the first part and the first anti-adhesion part
- the portion 224 is made of the same material as the first diaphragm 220 and has an integrated structure.
- the mass 222 may further include a second part (not shown in the figure).
- the second portion is formed on the side of the first diaphragm 220 away from the first back plate 210, that is, is disposed opposite to the first portion.
- the second part may be formed on the first diaphragm 220 through additional exposure, development, and etching processes after the first diaphragm 220 is formed.
- the second part and the first diaphragm 220 have the same material, and form an integral structure with the first diaphragm 220.
- the quality of the mass block 222 can be adjusted, so as to achieve the quality adjustment of the entire mass block 222, and thus the adjustment of the sensing frequency band of the entire MEMS vibration sensor.
- the frequency detection range of the first sound sensing unit 200 is 20 Hz to 20 KHz.
- the substrate 110 may be a silicon substrate directly. It can be understood that the substrate 110 may also be other substrate structures, such as an SOI substrate.
- the first backplane 210 includes a first conductive layer 212 and a protective layer 214.
- the protective layer 214 includes a first protective layer 214 a and a second protective layer 214 b that are sequentially stacked on the substrate 110.
- the first protective layer 214a is connected to the substrate 110 through the first insulating layer 120.
- the first conductive layer 212 is a patterned layer to form a first backplane electrode and an electrode extraction area of the first diaphragm.
- the first insulating layer 120 may be a dielectric oxide layer, such as silicon dioxide.
- the first protective layer 214a and the second protective layer 214b cover the first conductive layer 212, as shown in FIG.
- the first protective layer 214a and the second protective layer 214b are passivation layers.
- the corrosive gas in the air of the coated first conductive layer 212 can be ensured, and A bad environment such as a leakage between the first back plate 210 and the first diaphragm 220 under a humid environment.
- silicon nitride silicon nitride
- silicon-rich silicon nitride silicon-rich silicon nitride
- the surface of the protective layer 214 must be or processed to be non-hydrophilic, that is, the surfaces of the protective layer 214 are all non-hydrophilic surfaces.
- the protective layer silicon nitride (silicon nitride), silicon rich Silicon nitride (si-rich silicon nitride) itself has a certain degree of hydrophilicity after the semiconductor process is completed.
- the first conductive layer 212 is a patterned conductive layer.
- the first conductive layer 212 may be a polysilicon layer, a silicon germanium compound (SiGe) layer, or a metal layer.
- the metal of the metal layer may be aluminum (Al), aluminum-copper alloy (AlCu), platinum (Pt), gold (Au), or the like.
- the materials of the first conductive layer 212 and the first diaphragm 220 are both polysilicon (polySi).
- the first conductive layer 212 includes a back plate electrode and a diaphragm extraction region (not shown in the figure) that are separated from each other.
- the back plate electrode is used as one electrode of the capacitor, and the first diaphragm 220 is used as another electrode of the capacitor.
- the two form a capacitor structure.
- the diaphragm lead-out area is connected to the second end 230b of the first connecting post 230 to lead the electrode where the first diaphragm 220 is located.
- the first sound sensing unit 200 further includes a second insulating layer 130, a back electrode extraction electrode 242, and a diaphragm extraction electrode 244.
- the second insulating layer 130 is disposed on the second protective layer 214b. Both the second insulating layer 130 and the first insulating layer 120 may be dielectric oxide layers, for example, prepared by using silicon dioxide.
- the back plate electrode extraction electrode 242 is formed on the second insulating layer 130, and penetrates the entire second insulating layer 130 and the second protective layer 214b and is connected to the back plate electrode in the first conductive layer 212 to extract the back plate electrode.
- the diaphragm extraction electrode 244 is also formed on the second insulating layer 130, and penetrates the entire second insulating layer 130 and the second protective layer 214b and is connected to the diaphragm extraction region in the second conductive layer 210.
- a backplane pad 246 and a diaphragm pad 248 are further formed on the first sound sensor unit 200, as shown in FIG.
- the back plate pad 246 is formed on the back plate electrode extraction electrode 242, and the diaphragm pad 248 is formed on the diaphragm extraction electrode 244, respectively to electrically connect the back plate electrode and the first diaphragm 220 to the outside.
- the material layers where the first diaphragm 220, the mass 222, the back electrode extraction electrode 242, the diaphragm extraction electrode 244, and the conductive layer in the first connection post 230 are all formed in the same process step, That is, the materials of the conductive layer in the first diaphragm 220, the mass 222, the back plate electrode extraction electrode 242, the diaphragm extraction electrode 244, and the first connection post 230 are the same.
- the conductive layers in the first diaphragm 220, the mass 222, the backplane electrode extraction electrode 242, the diaphragm extraction electrode 244, and the first connection post 230 are all formed through the same polysilicon deposition process step.
- the second insulating layer 130 is formed on the first backplane 210 first, and then the second insulating layer 130 is etched to form a layer corresponding to the backplane electrode extraction electrode 242, the diaphragm extraction electrode 244, and the first connection post 230 After penetrating the area, the entire surface is filled with material to form a complete material layer. Due to the need to fill the previously etched grooves, the thickness of the conductive layer formed at this time is thicker, and the conductive layer formed such as polysilicon material needs to be formed by CMP (Chemical, Mechanical Polishing process) or silicon etching process The layer is etched to the desired thickness of the first diaphragm 220.
- CMP Chemical, Mechanical Polishing process
- the material layer is etched to form a first diaphragm 220, a back electrode extraction electrode 242, and a diaphragm extraction electrode 244 which are independent of each other.
- the first vibrating film 220 may adopt single crystal silicon, polycrystalline silicon, silicon nitride, silicon-rich silicon nitride, silicon germanium compound, metal, or the like.
- the metal may be aluminum, aluminum-copper alloy, platinum and gold. Therefore, any one of the foregoing materials may be used for the material layer.
- the first diaphragm 220 uses silicon nitride or silicon-rich silicon nitride as a material, a layer of conductive material needs to be added as an electrode of the first diaphragm 220.
- the edge area of the first diaphragm 220 is completely isolated from other areas of the entire first sound sensing unit 200, that is, the first diaphragm 220 is completely fixed and supported by the first connecting post 230 without borrowing
- the other fixing structure fixes the periphery of the first diaphragm 220.
- the periphery of the first diaphragm 220 is suspended, which can release residual stress, so that the first diaphragm 220 has higher sensitivity.
- the first diaphragm 220 is doped or ion implanted as necessary.
- the doping may be N-type doping or P-type doping, so that the first diaphragm 220 has better conductivity.
- doping or ion implantation is also required to make the first backplane have better conductivity.
- a finite layer 150 is disposed on the first insulating layer 120 on the side close to the first back hole 112.
- the limiting layer 150 is an etch stop layer, and can be made of the same material as the protective layer 214, for example, silicon nitride. By setting the limit layer 150, it is possible to accurately control the removal position and removal amount of the silicon oxide material in the material layer under the first back plate 210, that is, the first insulating layer 120 (also referred to as a sacrificial layer) to determine the engraving End point of eclipse.
- the removal position and amount of the oxide silicon material in the first insulating layer 120 under the first backplane 210 By precisely controlling the removal position and amount of the oxide silicon material in the first insulating layer 120 under the first backplane 210, strict control of product performance can be achieved, such as the rigidity of the first backplane 210 Control can further improve product yield.
- the traditional first back hole etching process it is usually necessary to control the etching time to control the etching end point. This process has many variables and influencing factors, which leads to the final product performance can not meet the use requirements.
- the etching end point can be directly determined according to the position passing through the limiting layer 150, so that the above-mentioned problem can be effectively solved.
- the first diaphragm 220 includes a plurality of diaphragms 228 that move independently of each other, as shown in FIG. 7.
- the first diaphragm 220 includes four symmetrically distributed diaphragms 228, and each diaphragm 228 has the same structure, that is, the same mass 222 is formed thereon.
- the sensitivity during the vibration detection process can be further improved.
- at least two of the diaphragms 228 on the first diaphragm 220 have different structures, that is, they are asymmetrically distributed.
- masses 222 are provided on different diaphragms 228, and the masses 222 on each diaphragm 228 may be the same or different. It is set to the frequency detection range corresponding to the diaphragm 228, for example, the frequency detection range is 20Hz-20KHz
- the first diaphragm 220 may be provided with a first diaphragm corresponding to a low frequency, a second diaphragm corresponding to an intermediate frequency, and a third diaphragm corresponding to a high frequency, so that the first diaphragm can be used
- the second module to achieve 1KHz ⁇ 10KHz frequency detection
- the third diaphragm to achieve 10KHz ⁇ 20KHz frequency detection.
- different diaphragms 228 correspond to different frequency bands, so that the first sound sensing unit 200 has a wider frequency band detection range, and meets user detection requirements for multiple frequency bands.
- an insulating layer is provided between the diaphragms 228 to achieve electrical insulation between the diaphragms 228, so that the diaphragms 228 can independently detect the sound of the corresponding frequency band.
- Each diaphragm 228 is led out to the corresponding diaphragm extraction electrode 244 on the first back plate 210 through the first connection post 230 to be connected to the corresponding pad through the diaphragm extraction electrode 244.
- the first connecting post 230 also includes a plurality of mutually insulated lead-out areas, and the first back plate 210 is also provided with a plurality of diaphragm lead-out electrodes 244 to lead each diaphragm 228 to the corresponding pad, That is, at this time, each diaphragm 228 has independent circuit paths. In other embodiments, each diaphragm 228 may also be led out using the same circuit path. In this case, the diaphragm 228 responsible for sensing the corresponding frequency band forms a capacitance with the first backplane to generate a variable capacitance change signal, so that the ASIC chip processes the change signal accordingly. For the diaphragm 228 in other frequency bands, the capacitance change signal is small, and the ASIC does not process it at this time.
- the first end 230a of the first connecting post 230 and the first diaphragm 220 are integrally formed, so there is no impedance problem, so there is no need to add a corresponding impedance matching structure, and the overall conductive performance it is good. Moreover, the two are integrally formed so that the first diaphragm 220 and the first connecting post 230 have a relatively reliable connection relationship, which is sufficient to resist external mechanical impact.
- part of the material of the second end 230b is embedded in the first conductive layer 212 of the first backplane 210.
- the second end 230b is electrically connected to the diaphragm lead-out area in the first conductive layer 212 in the first backplane 210, so that the first connecting post 230 can conduct the electrode where the first diaphragm 220 is located through the diaphragm lead-out area Lead out.
- the at least partial material embedding of the second end 230b means that a part of the layer structure on the first connection pillar 230 is embedded in the first conductive layer 212 or all layer structures on the first connection pillar 230 are embedded in the first conductive layer 212.
- the first connection pillar 230 may be embedded inside or penetrate the first conductive layer 212. Therefore, the second end 230b of the first connection pillar 230 may be partially not embedded, but partially embedded in the first conductive layer 212 or embedded and penetrate the first conductive layer 212.
- the second ends 230b of the first connecting posts 230 may all be embedded, but partially embedded in the first conductive layer 212, and the rest are embedded in and penetrate the first conductive layer 212. It can be understood that the second end 230b of the first connecting post 230 may also be embedded in the first conductive layer 212 or all of the first conductive layer 212 may penetrate through the first conductive layer 212.
- the shape, structure, and number of the first connecting posts 230 are not particularly limited.
- the cross section of the first connecting post 230 may be circular, rectangular, elliptical, semi-circular, etc., as long as it can play a role of supporting and hanging.
- the first connecting post 230 is cylindrical for example.
- the number of the first connecting posts 230 may be one or more than two.
- the number of the first connecting posts 230 can also be determined according to the size of the first sound sensing unit 200, for example, as the size of the first sound sensing unit 200 increases, the number of the first connecting posts 230 is increased or the A cross-sectional area of the connecting post 230 and so on.
- the first connecting post 230 is fixedly supported on the first back plate 210 by embedding the first back plate 210. Since the first connecting post 230 is embedded in the first backplane 210, the first connecting post 230 has a vertical joint area and a horizontal joint area with the first backplane 210, that is, the first connecting post 230 and the first backplane are increased
- the joint area between 210 has better mechanical connection strength, which can improve the performance of the first diaphragm 220 against mechanical impact forces such as blow and drop resistance, rolling, and roller testing.
- no other fixing structure is needed around the first diaphragm 220 to support and fix it, so that the sensitivity of the entire first diaphragm 220 can be greatly improved to meet people's use requirements.
- the mechanical sensitivity of the first diaphragm is susceptible to the residual stress of the semiconductor process, and individual first sound sensor units 200 are prone to variations, resulting in a decrease in sensitivity consistency and even a first vibration.
- the uneven distribution of membrane stress causes the possibility of bi-stable deformation, which makes the acoustic performance of the final MEMS microphone unstable in use, even exceeding the specifications.
- the first sound sensing unit 200 in this application can have a high mechanical strength, can improve the resistance to various mechanical impact forces, and utilize the suspension type to strengthen the bonding strength of the first connecting post 230 and the first back plate 210 In this way, the first diaphragm 220 can freely conform to the external mechanical impact force, so that the first diaphragm 220 becomes a flexible first diaphragm (diaphragm) and does not resist the external mechanical impact force.
- the first diaphragm 220 in this application has no peripheral fixed point or fixed point (diaphragm), that is, the periphery of the first diaphragm is completely cut.
- This design can release the residual stress caused by the semiconductor process and greatly improve the first
- the performance consistency and manufacturability of the sound sensing unit 200 relax the manufacturing tolerance tolerance of the manufacturing, and make the manufacturing yield higher.
- some spring-like connection structures may also be provided around the first diaphragm 220 to connect with the substrate 110. It can be understood that the structure in which the first connecting post 230 in this embodiment is embedded in the first back plate 210 to fix and support the first diaphragm 220 on the first back plate 210 is not limited to the structure shown in FIG. 1 and can also be applied For example, in the first sound sensing unit 200 having dual first back plates or dual first diaphragms.
- first connecting post 230 there is one first connecting post 230.
- the first connecting post 230 is located in the center of the first diaphragm 220.
- the first diaphragm 220 is circular, and the first connecting post 230 is a cylinder, that is, the central axis of the first connecting post 230 intersects the center of the circle of the first diaphragm 220.
- first connecting posts 230 there may be multiple first connecting posts 230.
- the plurality of first connecting posts 230 are distributed symmetrically with respect to the center of the first diaphragm 220, so that the first diaphragm 220 is uniformly stressed throughout.
- the plurality of first connecting posts 230 are all disposed within a half of the distance from the center of the first diaphragm 220 to the edge, thereby ensuring good support performance for the first diaphragm 220 And ensure that the first diaphragm 220 has high sensitivity.
- the depth of the first conductive layer 212 embedded in the first connection pillar 230 is greater than or equal to one-third of the thickness of the first conductive layer 212, so that the first connection pillar 230 has
- the vertical bonding area and the horizontal bonding area increase the bonding area between the first connecting post 230 and the first backing plate 210, thereby ensuring the ability of the first backing plate 210 and the first connecting post 230 to resist external mechanical impact It is stronger and meets the performance requirements of the first diaphragm 220 against mechanical impact forces such as blow and drop resistance, rolling and roller testing.
- the first connection pillar 230 includes a third insulating layer 232 and a second conductive layer 234 that are spaced apart from each other. Since the first connection pillar 230 is a cylinder, the shapes of the third insulating layer 232 and the second conductive layer 234 projected on the first back plate 210, that is, their top views are all ring structures. The number of layers of the third insulating layer 232 and the second conductive layer 234 can be set according to need. Generally, the third insulating layer 232, the second conductive layer 234, the third insulating layer 232, etc. are arranged in order from the center of the first connecting post 230 Up to the outermost second conductive layer 234. In the embodiment shown in FIG.
- the second conductive layer 234 and the third insulating layer 232 are both two layers.
- the third insulating layer 232 is prepared in the same process as the second insulating layer 130 above the substrate 110 during the preparation. In this embodiment, they are named as the second insulating layer 130 and the Three insulating layer 232. Therefore, the materials of the second insulating layer 130 and the third insulating layer 232 are the same, and both are dielectric oxide layers.
- the first end of the second conductive layer 234 is formed integrally with the first diaphragm 220 and is electrically connected.
- the second end of the second conductive layer 234 is embedded in the first conductive layer 212.
- the second end of the second conductive layer 234 may be embedded inside the first conductive layer 212, or may be embedded in and penetrate the first conductive layer 212.
- the materials of the first diaphragm 220, the second conductive layer 234, and the first conductive layer 212 are the same, for example, all are polysilicon.
- the second conductive layer 234 is embedded in the first conductive layer 212, it is an embedding of the same material, which will not cause an impedance problem, so there is no need to add a corresponding impedance matching structure, and the overall conductive performance is better.
- the second conductive layer 234 may include two types, that is, include a first type conductive layer and a second type conductive layer. Wherein, the second end of the first type conductive layer is embedded in the first conductive layer 212, and its embedding depth is greater than or equal to one third of the thickness of the first conductive layer 212 and less than the thickness of the first conductive layer 212. The second end of the second type conductive layer is embedded in and penetrates the entire first conductive layer 212.
- the second conductive layers 234 in the first connection pillar 230 may all be the first type conductive layers or all the second type conductive layers. It can be understood that the second conductive layer 234 in the first connection pillar 230 may also include the first type conductive layer and the second type conductive layer at the same time. In FIG. 1, the second conductive layers 234 are all second-type conductive layers.
- the third insulating layer 232 can also be embedded inside the first conductive layer 212, thereby further increasing the bonding area of the first connecting post 230 and the first backplane 210, and improving the connection of the first connecting post 230 to the first backplane The mechanical strength of 210.
- the third insulating layer 232 does not embed and penetrate the first conductive layer 212, that is, the embedded depth of the third insulating layer 232 is greater than one third of the thickness of the first conductive layer 212 and less than the thickness of the first conductive layer 212.
- the third insulating layer 232 When the third insulating layer 232 is embedded and penetrates the first conductive layer 212, when the first insulating layer 120 (for example, silicon dioxide) is released, the material of the third insulating layer 232 will be attacked, causing the penetration of the first insulating layer 232 The material of the third insulating layer 232 of a backplane 210 is etched and does not exist.
- the first insulating layer 120 for example, silicon dioxide
- a protrusion 218 is formed on the side of the first back plate 210 away from the first diaphragm 220.
- the protrusion 218 is formed integrally with the first back plate 210, that is, the two are an integral structure.
- the second type conductive layer on the first connecting post 230 will extend into the protrusion 218, thereby further increasing the bonding area of the first connecting post 230 and the first back plate 210, and improving the mechanism for connecting the first diaphragm 220 strength.
- the second type conductive layer extends into the protrusion 218.
- the protrusion 218 surrounds the portion of the second type conductive layer that extends into this area. In this embodiment, the protrusion 218 has a full-face structure from a bottom view.
- the protrusion 218 when the first connecting post 230 is square, the protrusion 218 may also be a hollow square structure, or a whole surface structure.
- the thickness of the protrusion 218 may not be limited.
- the first insulating layer 120 is first formed on the substrate 110 and then the first conductive layer 212 is formed on the first insulating layer 120. If the protrusion 218 needs to be formed, the first insulating layer 120 needs to be etched before the first conductive layer 212 is formed to form a corresponding groove structure, and then the entire conductive layer structure is formed on the first insulating layer 120 Thus, the first conductive layer 212 having the raised structure is formed.
- the rigidity of the first backplane 210 can be improved to a certain extent.
- the first connecting post 230 further includes a bearing portion (not shown).
- the bearing portion is connected to the side of the first back plate 210 away from the first diaphragm 220.
- the bearing portion is connected to at least a part of the second type conductive layer in the first connecting post 230 to form a rivet structure.
- the first connecting post 230 embedded in the first back plate 210 can provide a horizontal force to achieve the fixing of the first diaphragm 220, and the increase of the bearing portion can increase the horizontal contact area with the first back plate 210, can The support force in the vertical direction is increased, so that the support force is provided in both directions, so that the support strength of the first connecting post 230 is stronger, and the stability of the first diaphragm 220 is better.
- the edge of the second conductive layer 234 in the first connection pillar 230 is located within the edge of the bearing portion, so there can be a greater tolerance of alignment errors during the preparation process, the process is better, and will not appear It is difficult to align the crack or etch.
- the second sound sensing unit 300 includes a second back plate 310, a second diaphragm 320, and a second connecting post 330.
- the second backplane 310 is disposed on the first insulating layer 120.
- the second diaphragm 320 is disposed opposite to the second back plate 310, and a gap is formed between the two.
- the second diaphragm 320 and the second backplate 310 constitute a capacitor structure.
- the shape of the second diaphragm 320 is also not particularly limited.
- the substrate 110 is provided with a second back hole 114 to expose the second back plate 310.
- the second connecting post 330 includes a first end 330a and a second end 330b that are oppositely arranged.
- the first end 330a and the second diaphragm 320 are integrally formed.
- the second end 330b is connected to the middle region of the second backplate 310 and electrically connected to the second diaphragm 320.
- the second connecting post 330 is connected to the second back plate 310 through the second end 330b, so as to fix and support the second diaphragm 320 on the second back plate 310.
- the edge area around the second diaphragm 320 does not require other fixing structures to support and fix it, so that the sensitivity of the entire second diaphragm 320 can be greatly improved to meet people's use requirements.
- a plurality of sound holes 312 are formed on the second back plate 310.
- the second sound sensing unit 300 and the first sound sensing unit 200 are prepared synchronously. That is, the first backplane 210 and the second backplane 310 are prepared in the same process, the first diaphragm 220 and the second diaphragm 320 are prepared in the same process, and the first connecting post 230 and the second connection The pillar 330 is prepared in the same process. It can be understood that each structure obtained in the same process has the same material.
- an insulating isolation layer may be provided between the first back plate 210 and the second back plate 310 410, to achieve electrical isolation between the first backplane 210 and the second backplane 310.
- an isolation groove 420 may be provided between the first diaphragm 220 and the second diaphragm 320 to achieve electrical isolation between the first diaphragm 220 and the second diaphragm 320.
- the second diaphragm 320 in the second sound sensing unit 300 is not provided with a mass, and the other structure is the same as the first diaphragm 220.
- the second diaphragm 320 may also be provided with a stress relief unit (not shown) as needed.
- the stress relief unit may be disposed in an area within half of the distance from the center to the edge of the second diaphragm 320, so that it has a better stress relief effect.
- the stress relief unit After the stress relief unit completes the stress relief on the second diaphragm 320, it can adjust the rigidity of the entire second diaphragm 320, thereby reducing the residual stress that may be caused by the second connecting post 330 embedded in the second diaphragm 320, and avoiding The second diaphragm 320 deforms and warps.
- the stress relief unit can also release the sound pressure or air pressure, so as to avoid damage to the second diaphragm 320 under the effect of large sound pressure or air pressure.
- the stress relief unit may include an elastic structure.
- the elastic structure when stress or external sound pressure or air pressure is applied to the second diaphragm 320, the elastic structure may be deformed, thereby releasing the stress or releasing the sound pressure or air pressure, thereby avoiding deformation of the second diaphragm 320 Warped.
- the stress relief unit is an elastic structure formed by a slit, or an elastic structure formed by pleats.
- the stress relief unit is an elastic structure 324 formed by a slit, as shown in FIG. 8.
- the elastic structure 324 When external sound pressure or air pressure is applied to the second diaphragm 320, the elastic structure 324 is in an open state, as shown in FIG. 9; when no external sound pressure or air pressure is applied to the second diaphragm 320, the elastic structure 324 is in Closed.
- the plurality of elastic structures 324 are distributed in an annular interval around the center of the second diaphragm 320, that is, around the second connecting post 330.
- Each elastic structure 324 is formed by a slit formed in the second diaphragm 320 in an “ ⁇ ” shape.
- the elastic structure 324 formed by the “ ⁇ ”-shaped slit includes a fixed portion 324b and a moving portion 324a.
- the head of the moving portion 324a is semicircular.
- the width of the fixing portion 324b is smaller than the width of the moving portion 324a, so that the elastic structure 324 is easier to be opened by force, which is more conducive to the release of stress and the release of sound pressure.
- the moving part 324a may also be a square or other suitable figure.
- the elastic structure is formed by an arc-shaped slit opened on the second diaphragm 320.
- Each slit has the same bending direction. The curvature of each slit may be the same or different.
- FIG. 10 is a partial schematic view of the diaphragm in the second embodiment.
- an elastic structure formed by arc-shaped slits 324 is formed on the second diaphragm 320.
- the plurality of slits 324 are distributed on a circumference centered on the center of the second diaphragm 320.
- the orientations of the slits 324 on the two adjacent rings are the same, that is, they are located in the same sector area.
- the plurality of slits 324 may make the arc length of the slits 324 arranged closer to the center of the second diaphragm 320 longer, so that the elastic structure has higher diaphragm sensitivity.
- the slits on the two adjacent rings are not in the same orientation, and are located at different positions, thereby adjusting the rigidity of the second diaphragm 320 while achieving stress relief.
- FIG. 11 is a partial schematic view of the diaphragm in the fourth embodiment.
- the stress relief unit is an elastic structure 326 composed of pleats.
- the elastic structure 326 extends along the direction from the center of the second diaphragm 320 to the edge of the second diaphragm 320 and surrounds the area where the second connecting post 330 is located.
- the specific structure of the elastic structure 326 is shown in FIG. 12.
- the elastic structure 326 is an uneven structure formed on the second diaphragm 320 and integrated with the second diaphragm 320.
- FIG. 13 is a schematic diagram of the structure of the diaphragm in the fifth embodiment.
- the stress relief unit on the second diaphragm 320 further includes an elastic structure 328 formed by a slit.
- the elastic structure 328 is located in the central area of the second diaphragm 320.
- the elastic structure 328 includes a first opening and closing structure 510 and a second opening and closing structure 520 connected to each other and having the same rotating shaft 530.
- the first opening-closing structure 510 and the second opening-closing structure 520 are regions formed by and forming corresponding slits on the diaphragm.
- the area of the first opening-closing structure 510 is larger than the area of the second opening-closing structure 520, that is, the rotating shaft 530 at this time is an asymmetric torsion axis, so that the elastic structure 328 is affected by air pressure or sound pressure It is easy to blow the first opening-closing structure 510 so that the first opening-closing structure 510 rotates around the rotating shaft 530 to release the air pressure, so as to relieve the large sound pressure, so that the sound pressure impact pressure has a faster release path.
- the area of the first opening-closing structure 510 is equal to the area of the second opening-closing structure 520, that is, the rotation axis 530 at this time is a symmetric torsion axis.
- the other structure of the second backplane 310 may be the same as that of the first backplane 210, and both are provided with a diaphragm extraction electrode and a backplane electrode to lead the corresponding electrode to the corresponding pad.
- the structure of the second connecting post 330 and the manner in which the second connecting post 330 is embedded in the second diaphragm 320 can be set by referring to the setting of the first connecting post 230 in the first sound sensing unit 200. Referring to FIG. 1, in this embodiment, the structures of the first connecting post 230 and the second connecting post 330 are the same, and the manner of embedding into the diaphragm is the same.
- a plurality of second anti-adhesive portions (dimple stoppers) 322 are formed on a surface of the second diaphragm 320 close to the second back plate 310.
- the plurality of second anti-adhesion portions 322 and the second diaphragm 320 have an integrated structure.
- Each second anti-adhesion portion 322 extends along the second diaphragm 320 in the direction of the second back plate 310 and does not contact the second back plate 310.
- the second anti-adhesion portion 322 can prevent the second backing plate 310 and the second diaphragm 320 from being deformed under external pressure and cannot stick to each other (sticking or stiction), thereby further improving the MEMS sound sensor Stability and reliability.
- An embodiment of the present application further provides a MEMS microphone, as shown in FIG. 14.
- the MEMS microphone includes a printed circuit board 610 and a MEMS sound sensor 620 and an integrated circuit 630 provided on the printed circuit board 610.
- the integrated circuit 630 may also be called an ASIC chip.
- the MEMS sound sensor 620 uses the MEMS microphone described in any of the foregoing embodiments. This case does not specifically limit the structure of the MEMS microphone.
- both the first sound sensing unit and the second sound sensing unit in the MEMS sound sensor 620 are connected to the same integrated circuit 630, and signal processing and output are realized through the same integrated circuit 630, which is beneficial to reduce Reduce the size of the entire product to achieve product miniaturization.
- the MEMS microphone is packaged using a flip chip, that is, both the MEMS sound sensor 620 and the integrated circuit 630 are integrated on the printed circuit board 610 using a flip chip process.
- the MEMS sound sensor 620 and the integrated circuit 630 are directly connected to the pads on the printed circuit board 610 by not bonding wires.
- the MEMS sound sensor 620 and the integrated circuit 630 are connected to the printed circuit board 610 through the solder ball 640, so as to realize the electrical connection between the MEMS sound sensor 620 and the integrated circuit 630 and the printed circuit board 610.
- the noise problem caused by wire bonding can be avoided, so that the entire MEMS microphone has a high signal-noise ratio (SNR).
- SNR signal-noise ratio
- the above-mentioned MEMS microphone also includes a package case 650.
- the package case 650 and the printed circuit board 610 cooperate with each other to form a receiving space for receiving the MEMS sound sensor 620 and the integrated circuit 630.
- a perforation 652 for the air flow to pass through is provided in the region of the package case 650 near the MEMS sound sensor 620.
- a through hole 612 may also be formed on the printed circuit board 610, as shown in FIG. 15.
- both the first sound sensing unit and the second sound sensing unit can detect sound according to changes in air sound pressure, and the integrated circuit 630 detects both The information is processed to obtain the desired result.
- the MEMS microphone is in contact with a solid substance that causes sound, such as ear bones or vocal cords
- the first sound sensing unit can detect sound by detecting vibration
- the second sound sensing unit can detect sound according to air pressure
- the integrated circuit 630 can process according to the detection results of the two to obtain a more ideal processing result, thereby improving the sensitivity of the entire MEMS microphone and making it have a higher signal-to-noise ratio.
- the MEMS sound sensor When the MEMS sound sensor is in contact with a solid substance, the side where the printed circuit board 610 is located is close to the ear bone or other solid substance, so that the first diaphragm is very close to the vibration source ( Figure 14 to Figure 15, the arrow indicates vibration Source), the entire conduction path is short, which greatly enhances the effectiveness of the sensor signal under the flip-chip structure, so that the MEMS microphone has a high signal-to-noise ratio.
- An embodiment of the present application further provides an electronic device, including a device body and a MEMS microphone provided on the device body.
- the MEMS microphone is prepared by using the MEMS sound sensor described in any of the foregoing embodiments.
- the electronic device may be a mobile phone, digital camera, notebook computer, personal digital assistant, MP3 player, hearing aid, TV, telephone, conference system, wired headset, wireless headset, voice recorder, recording device, wire controller, etc.
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Abstract
A MEMS sound sensor, comprising: a substrate and a first sound sensing unit and a second sound sensing unit arranged on the substrate; the first sound sensing unit is used for detecting sound by means of at least one of air sound pressure change and mechanical vibration, and the first sound sensing unit comprises: a first back plate arranged above the substrate; a first diaphragm arranged opposite the first back plate, a gap being formed between same and the first back plate; the first diaphragm and the first back plate constitute a capacitive structure; and a first connecting column, a second end of the first connecting column being fixedly connected to the first back plate in order to secure and support the first diaphragm on the first back plate; at least one mass block is arranged on the edge area of the first diaphragm, a gap being formed between the mass block and the first back plate.
Description
本发明涉及麦克风技术领域,特别是涉及一种MEMS声音传感器及其制备方法、MEMS麦克风及电子设备。The invention relates to the technical field of microphones, in particular to a MEMS sound sensor and its preparation method, MEMS microphone and electronic equipment.
MEMS(Micro-Electro-Mechanical System,微机电系统)麦克风是基于MEMS技术制造的电能换声器,具有体积小、频响特性好以及噪声低等优点。随着电子设备的小型化发展,MEMS麦克风被越来越广泛地运用到这些设备上。MEMS声音传感器是MEMS麦克风中的关键器件,其性能直接影响整个MEMS麦克风的性能。传统的MEMS声音传感器通常只能工作在环境噪声较小的场景中,一旦环境噪声增大则无法检测到期望的声音,需要增设其他的传感器来进行工作,从而不利于实现产品的小型化。并且传统的MEMS声音传感器的灵敏度较低,无法满足用户的使用需求。MEMS (Micro-Electro-Mechanical System) microphone is an electric energy transducer manufactured based on MEMS technology, which has the advantages of small size, good frequency response characteristics and low noise. With the miniaturization of electronic devices, MEMS microphones are more and more widely used in these devices. The MEMS sound sensor is a key device in the MEMS microphone, and its performance directly affects the performance of the entire MEMS microphone. Traditional MEMS sound sensors can only work in scenes with low environmental noise. Once the environmental noise increases, the desired sound cannot be detected, and other sensors need to be added to work, which is not conducive to miniaturization of products. And the sensitivity of the traditional MEMS sound sensor is low, which cannot meet the user's use requirements.
发明内容Summary of the invention
根据本申请的各种实施例,提供一种MEMS声音传感器、MEMS麦克风及电子设备。According to various embodiments of the present application, a MEMS sound sensor, a MEMS microphone, and an electronic device are provided.
一种MEMS声音传感器,包括:基板;设置在所述基板上的第一声音传感单元;以及设置在所述基板上的第二声音传感单元;所述第一声音传感单元与所述第二声音传感单元之间电性隔离;其中,所述第一声音传感单元用于通过空气声压变化和机械振动中的至少一种来检测声音,所述第一声音传感单元包括第一背板,设置于所述基板上方;所述基板上开设有第一背洞以裸露所述第一背板的部分区域;第一振膜,与所述第一背板相对设置且与所述第一背板之间存在间隙;所述第一振膜与所述第一背板构成电容结构;及第一连接柱,包括相对设置的第一端和第二端;所述第一连接柱的第一端与所述第一振膜的中间区域电性连接;所述第一连接柱的第二端与所述第一背板固定连接;以将所述第一振膜固定支撑在所述第一背板上;其中,所述第一振膜的边缘区域设置有至少一个质量块;所述质量块与所述第一背板之间存在间隙。A MEMS sound sensor includes: a substrate; a first sound sensing unit provided on the substrate; and a second sound sensing unit provided on the substrate; the first sound sensing unit and the The second sound sensing unit is electrically isolated; wherein the first sound sensing unit is used to detect sound through at least one of air sound pressure change and mechanical vibration, the first sound sensing unit includes The first backplane is disposed above the substrate; the substrate is provided with a first backhole to expose a portion of the first backplane; the first diaphragm is disposed opposite to the first backplane and is There is a gap between the first backplate; the first diaphragm and the first backplate form a capacitive structure; and the first connecting post includes a first end and a second end oppositely arranged; the first The first end of the connecting post is electrically connected to the middle region of the first diaphragm; the second end of the first connecting post is fixedly connected to the first backplane; to fix and support the first diaphragm On the first backplane; wherein, an edge region of the first diaphragm is provided with at least one mass; there is a gap between the mass and the first backplane.
一种MEMS麦克风,包括印刷电路板、设置于所述印刷电路板上的MEMS声音传感器和设置于所述印刷电路板上的集成电路;所述MEMS麦克风采用如前述任一实施例所述的MEMS声音传感器。A MEMS microphone includes a printed circuit board, a MEMS sound sensor provided on the printed circuit board, and an integrated circuit provided on the printed circuit board; the MEMS microphone uses the MEMS as described in any of the foregoing embodiments Sound sensor.
一种电子设备,包括设备本体以及设置在所述设备本体上的MEMS麦克风;所述MEMS麦克风采用如前所述的MEMS麦克风。An electronic device includes a device body and a MEMS microphone provided on the device body; the MEMS microphone uses the MEMS microphone as described above.
本申请的一个或多个实施例的细节在下面的附图和描述中提出。本申请的其他特征、目的和优点将从说明书、附图以及权利要求书变得明显。The details of one or more embodiments of the application are set forth in the drawings and description below. Other features, objects, and advantages of this application will become apparent from the description, drawings, and claims.
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他实施例的附图。In order to more clearly explain the embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present application. For those of ordinary skill in the art, without paying any creative work, drawings of other embodiments can be obtained based on these drawings.
图1为第一实施例中的MEMS声音传感器的剖视图。FIG. 1 is a cross-sectional view of the MEMS sound sensor in the first embodiment.
图2~图6为第二~第六实施例中的第一声音传感单元的剖视图。2 to 6 are cross-sectional views of the first sound sensor unit in the second to sixth embodiments.
图7为第一实施例中的第一振膜的结构示意图。7 is a schematic structural view of a first diaphragm in the first embodiment.
图8为第二实施例中的第二振膜的局部示意图。8 is a partial schematic view of the second diaphragm in the second embodiment.
图9为图8中的弹性结构在打开状态的示意图。9 is a schematic diagram of the elastic structure in FIG. 8 in an open state.
图10~11为第三和第四实施例中的第二振膜的局部示意图。10 to 11 are partial schematic diagrams of the second diaphragm in the third and fourth embodiments.
图12为图11中的褶皱结构的剖视图。12 is a cross-sectional view of the pleated structure in FIG. 11.
图13为第五实施例中的第二振膜的局部示意图。13 is a partial schematic view of the second diaphragm in the fifth embodiment.
图14为一实施例中的MEMS麦克风的结构示意图。14 is a schematic structural view of a MEMS microphone in an embodiment.
图15为另一实施例中的MEMS麦克风的结构示意图。15 is a schematic structural diagram of a MEMS microphone in another embodiment.
图1为一实施例中的MEMS声音传感器的结构示意图。图1为一实施例中的MEMS声音传感器的结构示意图。该MEMS声音传感器也可以称之为MEMS传感器或者MEMS芯片。该MEMS声音传感器包括基板110、形成在基板110上的第一声音传感单元200以及形成在基板110上的第二声音传感单元300。第一声音传感单元200和第二声音传感单元300相互电性绝缘。其中,第一声音传感单元200可以用于通过空气声压变化和机械振动中的至少一种来检测声音,也即该第一声音传感单元200可以对声音所引起的空气声压变化进行检测来实现声音检测,也可以通过对声音或者机械外力所引起的振动来实现声音检测。可以理解,本案中所指的振动以由于声音或者机械外力所引起的骨头比如耳骨或者其他固体的 振动为例。第二声音传感单元300可以采用传统的MEMS声音传感器的结构,也可以采用与第一声音传感单元200相同的结构。在本实施例中,第二声音传感单元300用于通过空气声压的变化来实现声音检测。FIG. 1 is a schematic structural diagram of a MEMS sound sensor in an embodiment. FIG. 1 is a schematic structural diagram of a MEMS sound sensor in an embodiment. The MEMS sound sensor can also be called a MEMS sensor or a MEMS chip. The MEMS sound sensor includes a substrate 110, a first sound sensing unit 200 formed on the substrate 110, and a second sound sensing unit 300 formed on the substrate 110. The first sound sensing unit 200 and the second sound sensing unit 300 are electrically insulated from each other. The first sound sensing unit 200 can be used to detect sound by at least one of air sound pressure change and mechanical vibration, that is, the first sound sensor unit 200 can perform changes in air sound pressure caused by sound Sound detection can be achieved through detection, and sound detection can also be achieved through vibration caused by sound or mechanical external force. It can be understood that the vibration referred to in this case is the vibration of bones such as ear bones or other solids caused by sound or mechanical external force as an example. The second sound sensing unit 300 may adopt the structure of a conventional MEMS sound sensor, or may adopt the same structure as the first sound sensing unit 200. In this embodiment, the second sound sensing unit 300 is used to realize sound detection through changes in air sound pressure.
上述MEMS声音传感器中集成有两个声音传感单元,因此在声音检测过程中两个声音传感器单元可以同时工作,从而根据二者的检测结果来进行声音的检测识别,具有较高的准确性。并且本实施例中,第一声音传感单元200除了可以通过空气声压变化来检测声音之外还可以根据机械振动来实现声音检测。因此在环境噪声较大的情况下,可以将MEMS声音传感器放置于靠近人体耳骨或者声带等固体物质,从而通过对说话过程引起的振动的检测来实现对声音的检测。当环境噪声较小时,且未靠近人体耳骨或者声带等固体物质时,则可以通过第一声音传感单元200以及第二声音传感单元300对空气声压的变化进行检测并输出,此时处理声音信号的集成芯片可以根据预定算法对二者输出的声音进行计算处理,从而得到较为理想的声音信号,提高整个器件的信噪比。The above MEMS sound sensor integrates two sound sensing units, so the two sound sensor units can work at the same time in the sound detection process, so that the sound detection and recognition can be performed according to the detection results of the two, with high accuracy. In addition, in this embodiment, the first sound sensing unit 200 can detect sound according to mechanical vibration in addition to detecting sound through changes in air sound pressure. Therefore, when the environmental noise is large, the MEMS sound sensor can be placed close to the human ear bones or vocal cords and other solid materials, so as to detect the sound by detecting the vibration caused by the speaking process. When the environmental noise is small, and is not close to the human ear bones or vocal cords and other solid materials, the change of air sound pressure can be detected and output by the first sound sensing unit 200 and the second sound sensing unit 300, at this time The integrated chip that processes the sound signal can calculate and process the sound output by the two according to a predetermined algorithm, thereby obtaining a more ideal sound signal and improving the signal-to-noise ratio of the entire device.
上述MEMS声音传感器通过将第一声音传感单元200和第二声音传感单元300集成在同一个基板110上,相对于独立设置的结构而言,具有更小的产品体积,有利于实现产品的小型化。在一实施例中,第一声音传感单元200和第二声音传感单元300在制备过程为一体形成,均采用MEMS制备工艺,从而可以简化整个生产流程,极大的提高了生产效率。By integrating the first sound sensing unit 200 and the second sound sensing unit 300 on the same substrate 110, the above MEMS sound sensor has a smaller product volume compared to the independently provided structure, which is beneficial to realize the product miniaturization. In an embodiment, the first sound sensing unit 200 and the second sound sensing unit 300 are integrally formed during the manufacturing process, and both use a MEMS manufacturing process, thereby simplifying the entire production process and greatly improving production efficiency.
在本实施例中,基板110上形成有第一绝缘层120。该第一声音传感单元200包括基板110、第一背板210、第一振膜220和第一连接柱230。其中,基板110上形成有第一背洞112。第一背板210也可以称之为背极板。第一背板210设置在基板110的上方,并通过基板110进行固定。并且基板110的部分区域被第一背洞112所裸露。第一振膜220与第一背板210相对设置,第一振膜220设置在第一背板210上远离基板110的一侧。第一振膜220与第一背板210之间形成有间隙20。间隙20内并不填充其他物质,为空气间隙。第一振膜220与第一背板210构成电容结构。在本实施例中,并不对第一振膜220的形状进行特别限定。例如,第一振膜220可以为圆形、方形等形状。In this embodiment, the first insulating layer 120 is formed on the substrate 110. The first sound sensing unit 200 includes a substrate 110, a first back plate 210, a first diaphragm 220, and a first connecting post 230. Among them, the first back hole 112 is formed on the substrate 110. The first back plate 210 may also be referred to as a back plate. The first back plate 210 is disposed above the substrate 110 and is fixed by the substrate 110. And part of the area of the substrate 110 is exposed by the first back hole 112. The first diaphragm 220 is disposed opposite to the first back plate 210, and the first diaphragm 220 is disposed on the side of the first back plate 210 away from the substrate 110. A gap 20 is formed between the first diaphragm 220 and the first back plate 210. The gap 20 is not filled with other substances and is an air gap. The first diaphragm 220 and the first back plate 210 constitute a capacitor structure. In this embodiment, the shape of the first diaphragm 220 is not particularly limited. For example, the first diaphragm 220 may have a circular shape, a square shape, or the like.
第一连接柱230包括相对设置的第一端230a和第二端230b。其中,第一端230a与第一振膜220的中间区域连接,且与第一振膜220电性连接。第二端230b与第一背板210固定连接。第一连接柱230通过第二端230b与第一背板210连接,从而将第一振膜220固定支撑于第一背板210上。通过第一连接柱230将第一振膜220固定支撑在第一背板210上,从而使得第一振膜220四周的边缘区域无需其他固定结构来对其进行支撑固定,也即第一振膜220的边缘区域与整个MEMS传感器中的其他结构完全分离,从而可以较大 程度提高整个第一振膜220的灵敏度,满足人们的使用需求。在本实施例中,第一振膜220的边缘区域设置有至少一个质量块222。在本案中,边缘区域是相对于中间区域而言的,也即边缘区域为远离第一连接柱230的区域。其中,质量块222与第一背板210之间存在间隙d,从而使得外部气流可以通过该间隙进入到第一振膜220和第一背板210之间的间隙20中。The first connecting post 230 includes a first end 230a and a second end 230b disposed oppositely. The first end 230a is connected to the middle region of the first diaphragm 220 and is electrically connected to the first diaphragm 220. The second end 230b is fixedly connected to the first backplane 210. The first connecting post 230 is connected to the first back plate 210 through the second end 230b, so as to fix and support the first diaphragm 220 on the first back plate 210. The first diaphragm 220 is fixedly supported on the first back plate 210 through the first connecting post 230, so that the edge area around the first diaphragm 220 does not need other fixing structures to support and fix it, that is, the first diaphragm The edge region of 220 is completely separated from other structures in the entire MEMS sensor, so that the sensitivity of the entire first diaphragm 220 can be greatly improved to meet people's use requirements. In this embodiment, the edge region of the first diaphragm 220 is provided with at least one mass 222. In this case, the edge area is relative to the middle area, that is, the edge area is an area away from the first connecting post 230. There is a gap d between the mass 222 and the first back plate 210, so that external airflow can enter the gap 20 between the first diaphragm 220 and the first back plate 210 through the gap.
当声音引起空气气压变化时,空气会经过质量块222与第一背板210之间的间隙d进入到第一背板210和第一振膜220之间的孔隙10中,从而使得第一振膜220在该气压或者声压的作用下发生振动,或者第一振膜220下方气压变化直接推动第一振膜220使得第一振膜220发生振动,进而使得电容结构产生变化的电容,实现对声波的探测。可以通过ASIC(Application Specific Integrated Circuit,集成电路)芯片对该变化的电容信号进行处理并输出声电转换后的电信号。当气压或者声压引起第一振膜220的振动时,由于第一振膜220的边缘区域设置有质量块222,即便是较小气压变化也能够产生较大的力矩,从而使得第一振膜220产生较为明显的振动,极大地提高了第一声音传感单元200的灵敏度。其中,质量块222与第一背板210之间的间隙d可以根据需要进行设置,以尽可能降低空气进出间隙20时存在的阻尼效应,并确保质量块222与第一背板210之间不容易因为静电或者外力出现粘接问题。When the sound pressure changes the air pressure, the air will enter the gap 10 between the first back plate 210 and the first diaphragm 220 through the gap d between the mass 222 and the first back plate 210, so that the first vibration The membrane 220 vibrates under the action of the air pressure or sound pressure, or the change in air pressure below the first diaphragm 220 directly pushes the first diaphragm 220 to cause the first diaphragm 220 to vibrate, which in turn causes the capacitance structure to change in capacitance, which Sound wave detection. The changed capacitance signal can be processed through an ASIC (Application Specific Integrated Circuit) integrated circuit (IC) chip and the electrical signal after the acoustoelectric conversion is output. When the air pressure or sound pressure causes the vibration of the first diaphragm 220, since the mass region 222 is provided in the edge area of the first diaphragm 220, even a small change in air pressure can generate a large torque, thereby making the first diaphragm 220 generates relatively obvious vibration, which greatly improves the sensitivity of the first sound sensing unit 200. Among them, the gap d between the mass 222 and the first back plate 210 can be set as needed to minimize the damping effect that exists when air enters and exits the gap 20, and to ensure that there is no gap between the mass 222 and the first back plate 210. It is easy to cause adhesion problems due to static electricity or external forces.
当第一声音传感单元200与传导声音的骨头(比如耳骨、声带等)直接或者间接接触(通常是第一振膜220所在一侧靠近耳骨)时,由于说话过程中相应的骨头会发生机械振动,该机械振动会引起第一振膜220发生振动。由于第一振膜220的边缘区域设置有质量块222,从而即便是较小的机械振动也能够引起第一振膜220的振动,实现对该声音的检测,也即该第一声音传感单元200具有较高的灵敏度。本实施例中的第一声音传感单元200能够作为振动传感器工作,从而在用户处于嘈杂环境中时,可以将其与人体的声音传导组织(如耳骨)进行接触,通过检测人说话时引起的固态物质的振动实现对声音的检测,整个检测过程中不会受到环境噪声的干扰,使得整个第一声音传感单元200具有较高的信噪比。When the first sound sensing unit 200 is in direct or indirect contact with bones that conduct sound (such as ear bones, vocal cords, etc.) (usually the side where the first diaphragm 220 is located close to the ear bones), due to the corresponding bones Mechanical vibration occurs, which causes the first diaphragm 220 to vibrate. Since the mass region 222 is provided in the edge area of the first diaphragm 220, even a small mechanical vibration can cause the vibration of the first diaphragm 220 to realize the detection of the sound, that is, the first sound sensing unit 200 has high sensitivity. The first sound sensing unit 200 in this embodiment can work as a vibration sensor, so that when the user is in a noisy environment, it can be brought into contact with the human body's sound conduction tissue (such as the ear bones). The vibration of the solid material realizes the detection of sound, and the entire detection process will not be disturbed by environmental noise, so that the entire first sound sensing unit 200 has a high signal-to-noise ratio.
上述第一声音传感单元200,由于空气可以直接由质量块222与第一背板210之间的间隙d进入引起第一振膜220的振动或者由机械振动引起第一振膜220的振动,因此第一背板210以及第一振膜220上均可以不开设声孔,从而使得第一背板210中的电极面积较大,确保第一声音传感单元200具有高电容变化,进一步提高了检测过程的灵敏度。同时,通过采用本实施例中的第一声音传感单元200的结构,第一背板210上无需被切断来释放 质量块222,从而使得第一背板210具有整面结构,进而使得整个第一声音传感单元200具有较高电容变化。再者,第一振膜220覆盖第一背板210的有效区域,同样为整面结构,具有较大的面积,从而使得可以形成质量较大的质量块222,并使得整个第一声音传感单元200具有较高的电容变化,使得整个MEMS声音传感器具有较高的灵敏度。In the above first sound sensing unit 200, since air can directly enter the gap d between the mass 222 and the first back plate 210, the vibration of the first diaphragm 220 is caused or the vibration of the first diaphragm 220 is caused by mechanical vibration. Therefore, the first back plate 210 and the first diaphragm 220 may not have sound holes, so that the electrode area in the first back plate 210 is larger, which ensures that the first sound sensor unit 200 has a high capacitance change, which further improves Sensitivity of the detection process. At the same time, by adopting the structure of the first sound sensing unit 200 in this embodiment, the first backplane 210 does not need to be cut to release the mass 222, so that the first backplane 210 has a full-face structure, which in turn makes the entire first A sound sensing unit 200 has a relatively high capacitance change. Furthermore, the first diaphragm 220 covers the effective area of the first back plate 210, which is also a full-face structure with a larger area, so that a mass 222 with a larger mass can be formed, and the entire first sound sensor The unit 200 has a higher capacitance change, so that the entire MEMS sound sensor has a higher sensitivity.
在一实施例中,第一背板210上开设有声孔216,如图1所示。通过在第一背板210上开设声孔216,气流可以通过声孔216进入到间隙20中,以降低阻尼效应。在本实施例中,声孔216设置在第一背板210上靠近第一连接柱230的区域,质量块222所在区域下方未开设声孔216。在一实施例中,声孔216也可以设置在靠近质量块222的区域,如图2所示。可以理解,声孔216也可以设置在整个第一背板210上裸露于第一背洞112的区域,如图3所示。图4为另一实施例中的第一声音传感单元200的剖视图,在本实施例中,第一背板210中未开设有声孔,而仅在第一振膜220上开设有声孔226。声孔226开设在第一振膜220上位于质量块222和第一连接柱230之间的区域。在其他的实施例中,第一背板210和第一振膜220上可以同时设置有声孔,如图5和图6所示。此时,第一背板210上无需整面开设声孔。In an embodiment, a sound hole 216 is defined in the first back plate 210, as shown in FIG. By opening the sound hole 216 in the first back plate 210, the airflow can enter the gap 20 through the sound hole 216 to reduce the damping effect. In this embodiment, the sound hole 216 is provided in an area on the first back plate 210 close to the first connecting post 230, and the sound hole 216 is not provided below the area where the mass 222 is located. In an embodiment, the sound hole 216 may also be disposed in an area close to the mass 222, as shown in FIG. 2. It can be understood that the sound hole 216 may also be provided on the entire area of the first back plate 210 exposed to the first back hole 112, as shown in FIG. 3. FIG. 4 is a cross-sectional view of the first sound sensing unit 200 in another embodiment. In this embodiment, the first back plate 210 is not provided with sound holes, and only the first diaphragm 220 is provided with sound holes 226. The acoustic hole 226 is opened in the area between the mass 222 and the first connecting post 230 on the first diaphragm 220. In other embodiments, the first back plate 210 and the first diaphragm 220 may be provided with sound holes at the same time, as shown in FIGS. 5 and 6. At this time, no sound hole needs to be formed on the entire first back plate 210.
在一实施例中,质量块222包括第一部分。第一部分形成于第一振膜220上朝向第一背板210的一面。第一部分上朝向第一振膜220的一面还设置有第一防粘连部224。第一防粘连部224与第一背板210之间存在有间隙d。在一实施例中,间隙d可以足够小,从而使得由第一背板210和第一振膜220所形成的电容结构具有高电容变化,进而使得第一声音传感单元200具有非常高的灵敏度。具体地,第一防粘连部224可以为凸起结构,如图1所示。第一部分、第一防粘连部224与第一振膜220所在的材料层在同一工艺步骤中形成后通过刻蚀工艺形成第一部分以及第一防粘连部224,也即第一部分、第一防粘连部224与第一振膜220的材料相同且为一体结构。In an embodiment, the mass 222 includes a first part. The first part is formed on the side of the first diaphragm 220 facing the first back plate 210. The first part of the first part facing the first diaphragm 220 is also provided with a first anti-adhesion portion 224. There is a gap d between the first anti-adhesion portion 224 and the first back plate 210. In an embodiment, the gap d may be small enough so that the capacitance structure formed by the first back plate 210 and the first diaphragm 220 has a high capacitance change, thereby making the first sound sensing unit 200 have a very high sensitivity . Specifically, the first anti-adhesion portion 224 may be a convex structure, as shown in FIG. 1. The first part, the first anti-adhesion part 224 and the material layer where the first diaphragm 220 is located are formed in the same process step, and the first part and the first anti-adhesion part 224 are formed by an etching process, that is, the first part and the first anti-adhesion part The portion 224 is made of the same material as the first diaphragm 220 and has an integrated structure.
在一实施例中,质量块222还可以包括第二部分(图中未示)。第二部分形成于第一振膜220上远离第一背板210的一面,也即与第一部分相对设置。通过增加第二部分可以得到质量更大的质量块,以提高灵敏度。第二部分可以在第一振膜220形成后,通过额外的曝光、显影以及刻蚀工序形成在第一振膜220上。第二部分和第一振膜220具有相同的材料,并与第一振膜220形成一个整体结构。质量块222的质量可以调整,从而实现对整个质量块222的质量调整,进而实现对整个MEMS振动传感器的感应频段的调整。在本实施例中,第一声音传感单元200的频率检测范围为20Hz~20KHz。In an embodiment, the mass 222 may further include a second part (not shown in the figure). The second portion is formed on the side of the first diaphragm 220 away from the first back plate 210, that is, is disposed opposite to the first portion. By adding the second part, a mass with greater mass can be obtained to improve the sensitivity. The second part may be formed on the first diaphragm 220 through additional exposure, development, and etching processes after the first diaphragm 220 is formed. The second part and the first diaphragm 220 have the same material, and form an integral structure with the first diaphragm 220. The quality of the mass block 222 can be adjusted, so as to achieve the quality adjustment of the entire mass block 222, and thus the adjustment of the sensing frequency band of the entire MEMS vibration sensor. In this embodiment, the frequency detection range of the first sound sensing unit 200 is 20 Hz to 20 KHz.
在一实施例中,基板110可以直接为硅衬底。可以理解,基板110也还可以为其他基 底结构,比如SOI基底。在本实施例中,第一背板210包括第一导电层212和保护层214。保护层214包括依次层叠于基板110上方的第一保护层214a和第二保护层214b。其中,第一保护层214a通过第一绝缘层120与基板110连接。第一导电层212为图形化层,以形成第一背板电极以及第一振膜的电极引出区域。第一绝缘层120可以为介电氧化层,比如采用二氧化硅等。第一保护层214a和第二保护层214b包覆第一导电层212,如图1所示。第一保护层214a和第二保护层214b为钝化层,通过将第一导电层212进行包覆,可以确保被包覆的第一导电层212空气中的腐蚀性气体隔离,并且可以避免在不良环境如潮湿环境下的第一背板210和第一振膜220之间的漏电。保护层214可以采用氮化硅(silicon nitride)、富硅氮化硅(si-rich silicon nitride)。在一实施例中,保护层214表面必须是或者处理成非亲水性,也即保护层214的表面均为非亲水性表面。例如若有很薄的氧化硅材料没有完全被移除干净,因而附在保护层上,也会造成保护层具亲水性(hydrophilic);或者是保护层氮化硅(silicon nitride)、富硅氮化硅(si-rich silicon nitride)本身半导体工艺完毕后,还是具有一定程度的亲水性,这时候我们可以对MEMS传感器做防粘涂料(anti-stiction coating),改变保护层表面特性,使其变成非亲水表面。In an embodiment, the substrate 110 may be a silicon substrate directly. It can be understood that the substrate 110 may also be other substrate structures, such as an SOI substrate. In this embodiment, the first backplane 210 includes a first conductive layer 212 and a protective layer 214. The protective layer 214 includes a first protective layer 214 a and a second protective layer 214 b that are sequentially stacked on the substrate 110. The first protective layer 214a is connected to the substrate 110 through the first insulating layer 120. The first conductive layer 212 is a patterned layer to form a first backplane electrode and an electrode extraction area of the first diaphragm. The first insulating layer 120 may be a dielectric oxide layer, such as silicon dioxide. The first protective layer 214a and the second protective layer 214b cover the first conductive layer 212, as shown in FIG. The first protective layer 214a and the second protective layer 214b are passivation layers. By covering the first conductive layer 212, the corrosive gas in the air of the coated first conductive layer 212 can be ensured, and A bad environment such as a leakage between the first back plate 210 and the first diaphragm 220 under a humid environment. For the protective layer 214, silicon nitride (silicon nitride) or silicon-rich silicon nitride (si-rich silicon nitride) may be used. In an embodiment, the surface of the protective layer 214 must be or processed to be non-hydrophilic, that is, the surfaces of the protective layer 214 are all non-hydrophilic surfaces. For example, if a very thin silicon oxide material is not completely removed, it will be attached to the protective layer, which will also cause the protective layer to be hydrophilic (hydrophilic); or the protective layer silicon nitride (silicon nitride), silicon rich Silicon nitride (si-rich silicon nitride) itself has a certain degree of hydrophilicity after the semiconductor process is completed. At this time, we can do anti-stiction coating on the MEMS sensor to change the surface characteristics of the protective layer so that It becomes a non-hydrophilic surface.
在本实施例中,第一导电层212为图形化的导电层。第一导电层212可以为多晶硅层、硅锗化合物(SiGe)层或者金属层。其中,金属层的金属可以为铝(Al)、铝铜合金(AlCu)、铂(Pt)以及金(Au)等。在本实施例中,第一导电层212和第一振膜220的材料均为多晶硅(poly Si)。具体地,第一导电层212包括彼此分开的背板电极和振膜引出区(图中未示)。背板电极作为电容的一个电极,第一振膜220作为电容的另外一个电极,二者形成电容结构。振膜引出区与第一连接柱230的第二端230b连接,以将第一振膜220所在的电极引出。此时,第一声音传感单元200还包括第二绝缘层130、背板电极引出电极242和振膜引出电极244。第二绝缘层130设置于第二保护层214b上。第二绝缘层130和第一绝缘层120均可以为介电氧化层,比如采用二氧化硅制备得到。背板电极引出电极242形成在第二绝缘层130上,并且贯穿整个第二绝缘层130和第二保护层214b后与第一导电层212中的背板电极连接,以将背板电极引出。振膜引出电极244同样形成在第二绝缘层130上,且贯穿整个第二绝缘层130和第二保护层214b后与第二导电层210中的振膜引出区连接。在本实施例中,上述第一声音传感单元200上还形成有背板焊盘246和振膜焊盘248,如图1所示。背板焊盘246形成在背板电极引出电极242上,振膜焊盘248形成在振膜引出电极244上,分别实现背板电极、第一振膜220与外部的电气连接。In this embodiment, the first conductive layer 212 is a patterned conductive layer. The first conductive layer 212 may be a polysilicon layer, a silicon germanium compound (SiGe) layer, or a metal layer. The metal of the metal layer may be aluminum (Al), aluminum-copper alloy (AlCu), platinum (Pt), gold (Au), or the like. In this embodiment, the materials of the first conductive layer 212 and the first diaphragm 220 are both polysilicon (polySi). Specifically, the first conductive layer 212 includes a back plate electrode and a diaphragm extraction region (not shown in the figure) that are separated from each other. The back plate electrode is used as one electrode of the capacitor, and the first diaphragm 220 is used as another electrode of the capacitor. The two form a capacitor structure. The diaphragm lead-out area is connected to the second end 230b of the first connecting post 230 to lead the electrode where the first diaphragm 220 is located. At this time, the first sound sensing unit 200 further includes a second insulating layer 130, a back electrode extraction electrode 242, and a diaphragm extraction electrode 244. The second insulating layer 130 is disposed on the second protective layer 214b. Both the second insulating layer 130 and the first insulating layer 120 may be dielectric oxide layers, for example, prepared by using silicon dioxide. The back plate electrode extraction electrode 242 is formed on the second insulating layer 130, and penetrates the entire second insulating layer 130 and the second protective layer 214b and is connected to the back plate electrode in the first conductive layer 212 to extract the back plate electrode. The diaphragm extraction electrode 244 is also formed on the second insulating layer 130, and penetrates the entire second insulating layer 130 and the second protective layer 214b and is connected to the diaphragm extraction region in the second conductive layer 210. In this embodiment, a backplane pad 246 and a diaphragm pad 248 are further formed on the first sound sensor unit 200, as shown in FIG. The back plate pad 246 is formed on the back plate electrode extraction electrode 242, and the diaphragm pad 248 is formed on the diaphragm extraction electrode 244, respectively to electrically connect the back plate electrode and the first diaphragm 220 to the outside.
在一实施例中,第一振膜220、质量块222、背板电极引出电极242、振膜引出电极244以及第一连接柱230中的导电层所在的材料层均在同一工艺步骤中形成,也即第一振膜220、质量块222、背板电极引出电极242、振膜引出电极244以及第一连接柱230中的导电层的材料相同。在本实施例中,第一振膜220、质量块222、背板电极引出电极242、振膜引出电极244以及第一连接柱230中的导电层均通同一多晶硅沉积制程步骤形成。具体地,先在第一背板210上形成第二绝缘层130,然后对第二绝缘层130进行刻蚀形成对应于背板电极引出电极242、振膜引出电极244以及第一连接柱230的贯穿区域后,在整个表面进行材料填充,形成一个整的材料层。由于需要填充前面刻蚀的槽洞,此时形成的导电层的厚度较厚,此时需要用CMP(Chemical Mechanical Polishing process,机械化学研磨制程)或者硅刻蚀制程把形成的导电层如多晶硅材料层刻蚀到想要的第一振膜220的厚度。接下来再对材料层进行刻蚀,从而形成相互独立的第一振膜220、背板电极引出电极242以及振膜引出电极244。在一实施例中,第一振膜220可以此采用单晶珪、多晶硅、氮化硅、富硅氮化硅、硅锗化合物或者金属等。其中,金属可以为铝、铝铜合金、铂以及金等。因此,材料层也可以采用前述任意一种材料。当第一振膜220采用氮化硅或者富硅氮化硅作为材料时,还需要在表面加一层导电材料当做第一振膜220的电极。在本实施例中,第一振膜220的边缘区域与整个第一声音传感单元200的其他区域完全隔离,也即第一振膜220完全由第一连接柱230进行固定支撑,而无需借用其他的固定结构对第一振膜220的周边进行固定。第一振膜220的周边都是悬空的,可以释放残余应力,从而使得第一振膜220具有较高的灵敏度。在一实施例中,第一振膜220进行了必要的掺杂或者离子注入。掺杂可以为N型掺杂也可以为P型掺杂,从而使得第一振膜220具有较好的导电性能。在一实施例中,当第一背板210中的导电层采用多晶硅或者硅锗化合物时,同样需要掺杂或者离子注入,使得第一背板具有较好的导电性能。In an embodiment, the material layers where the first diaphragm 220, the mass 222, the back electrode extraction electrode 242, the diaphragm extraction electrode 244, and the conductive layer in the first connection post 230 are all formed in the same process step, That is, the materials of the conductive layer in the first diaphragm 220, the mass 222, the back plate electrode extraction electrode 242, the diaphragm extraction electrode 244, and the first connection post 230 are the same. In this embodiment, the conductive layers in the first diaphragm 220, the mass 222, the backplane electrode extraction electrode 242, the diaphragm extraction electrode 244, and the first connection post 230 are all formed through the same polysilicon deposition process step. Specifically, the second insulating layer 130 is formed on the first backplane 210 first, and then the second insulating layer 130 is etched to form a layer corresponding to the backplane electrode extraction electrode 242, the diaphragm extraction electrode 244, and the first connection post 230 After penetrating the area, the entire surface is filled with material to form a complete material layer. Due to the need to fill the previously etched grooves, the thickness of the conductive layer formed at this time is thicker, and the conductive layer formed such as polysilicon material needs to be formed by CMP (Chemical, Mechanical Polishing process) or silicon etching process The layer is etched to the desired thickness of the first diaphragm 220. Next, the material layer is etched to form a first diaphragm 220, a back electrode extraction electrode 242, and a diaphragm extraction electrode 244 which are independent of each other. In an embodiment, the first vibrating film 220 may adopt single crystal silicon, polycrystalline silicon, silicon nitride, silicon-rich silicon nitride, silicon germanium compound, metal, or the like. Among them, the metal may be aluminum, aluminum-copper alloy, platinum and gold. Therefore, any one of the foregoing materials may be used for the material layer. When the first diaphragm 220 uses silicon nitride or silicon-rich silicon nitride as a material, a layer of conductive material needs to be added as an electrode of the first diaphragm 220. In this embodiment, the edge area of the first diaphragm 220 is completely isolated from other areas of the entire first sound sensing unit 200, that is, the first diaphragm 220 is completely fixed and supported by the first connecting post 230 without borrowing The other fixing structure fixes the periphery of the first diaphragm 220. The periphery of the first diaphragm 220 is suspended, which can release residual stress, so that the first diaphragm 220 has higher sensitivity. In one embodiment, the first diaphragm 220 is doped or ion implanted as necessary. The doping may be N-type doping or P-type doping, so that the first diaphragm 220 has better conductivity. In an embodiment, when the conductive layer in the first backplane 210 uses polysilicon or silicon-germanium compound, doping or ion implantation is also required to make the first backplane have better conductivity.
在一实施例中,第一绝缘层120上靠近第一背洞112的一侧设置有限位层150。限位层150为刻蚀阻挡层,可以采用与保护层214相同的材料制备而成,比如均采用氮化硅。通过设置限位层150可以准确控制第一背板210下方材料层,也即第一绝缘层120(也可以称之为牺牲层)中氧化珪材料的移除位置和移除量,来确定刻蚀终点。通过对控制第一背板210下方第一绝缘层120中氧化珪材料的移除位置和移除量进行精准控制,可以实现对产品性能的严格控制,比如实现对第一背板210的刚性的控制,进而可以提升产品良率。传统的第一背洞刻蚀过程中,通常需要对刻蚀时间进行控制来控制刻蚀终点,这个过程具有较多的可变和影响因素,从而导致最终制备得到的产品性能无法满足使用需求。在本案 中,刻蚀终点可以直接根据通过限位层150的位置来确定,从而可以有效解决上述问题。In one embodiment, a finite layer 150 is disposed on the first insulating layer 120 on the side close to the first back hole 112. The limiting layer 150 is an etch stop layer, and can be made of the same material as the protective layer 214, for example, silicon nitride. By setting the limit layer 150, it is possible to accurately control the removal position and removal amount of the silicon oxide material in the material layer under the first back plate 210, that is, the first insulating layer 120 (also referred to as a sacrificial layer) to determine the engraving End point of eclipse. By precisely controlling the removal position and amount of the oxide silicon material in the first insulating layer 120 under the first backplane 210, strict control of product performance can be achieved, such as the rigidity of the first backplane 210 Control can further improve product yield. In the traditional first back hole etching process, it is usually necessary to control the etching time to control the etching end point. This process has many variables and influencing factors, which leads to the final product performance can not meet the use requirements. In this case, the etching end point can be directly determined according to the position passing through the limiting layer 150, so that the above-mentioned problem can be effectively solved.
在一实施例中,第一振膜220包括多个相互独立运动的膜片228,如图7所示。在本实施例中,第一振膜220包括四个对称分布的膜片228,并且每个膜片228具有相同的结构,也即其上形成有相同的质量块222。通过将第一振膜220设置为多个独立运动的膜片228,可以进一步提高振动检测过程中的灵敏度。在一实施例中,第一振膜220上的各膜片228至少两个具有不同的结构,也即为不对称分布。此时,不同膜片228上均设置有质量块222,每个膜片228上的质量块222可以相同也可以不同,其被设置到对应于膜片228的频率检测范围,比如频率检测范围为20Hz~20KHz例如,可以在第一振膜220中设置有对应于低频的第一膜片、对应于中频的第二膜片以及对应于高频的第三膜片,从而可以利用第一膜片来实现低频检测100Hz~1KHz的频率检测,第二模块来实现1KHz~10KHz的频率检测,而第三膜片则实现10KHz~20KHz的频率检测。在其他的实施例中,不同的膜片228对应于不同的频段,从而使得第一声音传感单元200具有较宽的频段检测范围,实现满足用户对多频段的检测需求。In an embodiment, the first diaphragm 220 includes a plurality of diaphragms 228 that move independently of each other, as shown in FIG. 7. In this embodiment, the first diaphragm 220 includes four symmetrically distributed diaphragms 228, and each diaphragm 228 has the same structure, that is, the same mass 222 is formed thereon. By setting the first diaphragm 220 as a plurality of independently moving diaphragms 228, the sensitivity during the vibration detection process can be further improved. In an embodiment, at least two of the diaphragms 228 on the first diaphragm 220 have different structures, that is, they are asymmetrically distributed. At this time, masses 222 are provided on different diaphragms 228, and the masses 222 on each diaphragm 228 may be the same or different. It is set to the frequency detection range corresponding to the diaphragm 228, for example, the frequency detection range is 20Hz-20KHz For example, the first diaphragm 220 may be provided with a first diaphragm corresponding to a low frequency, a second diaphragm corresponding to an intermediate frequency, and a third diaphragm corresponding to a high frequency, so that the first diaphragm can be used To achieve low-frequency detection 100Hz ~ 1KHz frequency detection, the second module to achieve 1KHz ~ 10KHz frequency detection, and the third diaphragm to achieve 10KHz ~ 20KHz frequency detection. In other embodiments, different diaphragms 228 correspond to different frequency bands, so that the first sound sensing unit 200 has a wider frequency band detection range, and meets user detection requirements for multiple frequency bands.
在一实施例中,各膜片228之间设置有绝缘层以实现各膜片228之间的电性绝缘,使得各膜片228能够相互独立对相应频段的声音进行检测。各膜片228均通过第一连接柱230引出至第一背板210上的对应的振膜引出电极244中,以通过振膜引出电极244连接至相应的焊盘。此时第一连接柱230中同样包括多个相互电性绝缘的引出区域,第一背板210中也设置有多个振膜引出电极244以将每个膜片228引出至相应的焊盘,也即此时各膜片228具有相互独立的电路路径。在其他的实施例中,各膜片228也可以采用同一电路路径进行引出。此情況下,负责感测对应频率波段的膜片228与第一背板形成电容,产生变容变化讯号,从而由ASIC芯片相应去处理该变化讯号。其他频率波段的膜片228,电容变化讯号较小,ASIC此时不去处理。In an embodiment, an insulating layer is provided between the diaphragms 228 to achieve electrical insulation between the diaphragms 228, so that the diaphragms 228 can independently detect the sound of the corresponding frequency band. Each diaphragm 228 is led out to the corresponding diaphragm extraction electrode 244 on the first back plate 210 through the first connection post 230 to be connected to the corresponding pad through the diaphragm extraction electrode 244. At this time, the first connecting post 230 also includes a plurality of mutually insulated lead-out areas, and the first back plate 210 is also provided with a plurality of diaphragm lead-out electrodes 244 to lead each diaphragm 228 to the corresponding pad, That is, at this time, each diaphragm 228 has independent circuit paths. In other embodiments, each diaphragm 228 may also be led out using the same circuit path. In this case, the diaphragm 228 responsible for sensing the corresponding frequency band forms a capacitance with the first backplane to generate a variable capacitance change signal, so that the ASIC chip processes the change signal accordingly. For the diaphragm 228 in other frequency bands, the capacitance change signal is small, and the ASIC does not process it at this time.
在一实施例中,第一连接柱230的第一端230a与第一振膜220是一体形成的,因此不会带来阻抗问题,从而无需额外增加相应的阻抗匹配结构,整体的导电性能较好。并且,二者一体形成使得第一振膜220与第一连接柱230之间具有较为可靠的连接关系,足够抵抗外部机械冲击。In an embodiment, the first end 230a of the first connecting post 230 and the first diaphragm 220 are integrally formed, so there is no impedance problem, so there is no need to add a corresponding impedance matching structure, and the overall conductive performance it is good. Moreover, the two are integrally formed so that the first diaphragm 220 and the first connecting post 230 have a relatively reliable connection relationship, which is sufficient to resist external mechanical impact.
在一实施例中,第二端230b的部分材料嵌入第一背板210的第一导电层212中。第二端230b与第一背板210中的第一导电层212中的振膜引出区电性连接,从而使得第一连接柱230可以通过该振膜引出区将第一振膜220所在电极进行引出。第二端230b至少部分的材料嵌入是指第一连接柱230上部分的层体结构嵌入第一导电层212中或者第一连 接柱230上所有的层体结构都嵌入第一导电层212中。在本实施例中,第一连接柱230可以嵌入第一导电层212内部或者嵌入并贯穿第一导电层212。因此,第一连接柱230的第二端230b可以部分不进行嵌入,而部分嵌入第一导电层212内或者嵌入并贯穿第一导电层212。第一连接柱230的第二端230b还可以全部均进行嵌入,但是部分嵌入第一导电层212内,其余则嵌入并贯穿第一导电层212。可以理解,第一连接柱230的第二端230b也可以全部嵌入第一导电层212内或者全部嵌入并贯穿第一导电层212。在本实施例中,第一连接柱230的形状、结构和数目均不作特别限定。例如,第一连接柱230的横截面可以为圆形、矩形、椭圆形、半圆等,只要其能够起到支撑悬挂作用即可。在本案中均以第一连接柱230为圆柱形为例进行说明。第一连接柱230的数目可以一个也可以为两个以上。第一连接柱230的数目也可以根据第一声音传感单元200的尺寸进行确定,比如随着第一声音传感单元200的尺寸的增大相应的增加第一连接柱230的数目或者调整第一连接柱230的横截面积等。In one embodiment, part of the material of the second end 230b is embedded in the first conductive layer 212 of the first backplane 210. The second end 230b is electrically connected to the diaphragm lead-out area in the first conductive layer 212 in the first backplane 210, so that the first connecting post 230 can conduct the electrode where the first diaphragm 220 is located through the diaphragm lead-out area Lead out. The at least partial material embedding of the second end 230b means that a part of the layer structure on the first connection pillar 230 is embedded in the first conductive layer 212 or all layer structures on the first connection pillar 230 are embedded in the first conductive layer 212. In this embodiment, the first connection pillar 230 may be embedded inside or penetrate the first conductive layer 212. Therefore, the second end 230b of the first connection pillar 230 may be partially not embedded, but partially embedded in the first conductive layer 212 or embedded and penetrate the first conductive layer 212. The second ends 230b of the first connecting posts 230 may all be embedded, but partially embedded in the first conductive layer 212, and the rest are embedded in and penetrate the first conductive layer 212. It can be understood that the second end 230b of the first connecting post 230 may also be embedded in the first conductive layer 212 or all of the first conductive layer 212 may penetrate through the first conductive layer 212. In this embodiment, the shape, structure, and number of the first connecting posts 230 are not particularly limited. For example, the cross section of the first connecting post 230 may be circular, rectangular, elliptical, semi-circular, etc., as long as it can play a role of supporting and hanging. In this case, the first connecting post 230 is cylindrical for example. The number of the first connecting posts 230 may be one or more than two. The number of the first connecting posts 230 can also be determined according to the size of the first sound sensing unit 200, for example, as the size of the first sound sensing unit 200 increases, the number of the first connecting posts 230 is increased or the A cross-sectional area of the connecting post 230 and so on.
上述第一声音传感单元200,第一连接柱230采用嵌入第一背板210的方式将第一振膜220固定支撑在第一背板210上。由于将第一连接柱230嵌入第一背板210,使得第一连接柱230具有与第一背板210的垂直接合面积和水平接合面积,也即增加了第一连接柱230与第一背板210之间的接合面积,具有较好的机械连接强度,从而可以提高第一振膜220的抗吹击与抗跌落、滚动、滚筒测试等机械冲击力量的性能。并且,第一振膜220四周无需其他固定结构来对其进行支撑固定,从而可以较大程度提高整个第一振膜220的灵敏度,满足人们的使用需求。In the above first sound sensing unit 200, the first connecting post 230 is fixedly supported on the first back plate 210 by embedding the first back plate 210. Since the first connecting post 230 is embedded in the first backplane 210, the first connecting post 230 has a vertical joint area and a horizontal joint area with the first backplane 210, that is, the first connecting post 230 and the first backplane are increased The joint area between 210 has better mechanical connection strength, which can improve the performance of the first diaphragm 220 against mechanical impact forces such as blow and drop resistance, rolling, and roller testing. In addition, no other fixing structure is needed around the first diaphragm 220 to support and fix it, so that the sensitivity of the entire first diaphragm 220 can be greatly improved to meet people's use requirements.
传统的第一声音传感单元200,其第一振膜机械灵敏度易受半导体工艺残留应力影响,个别第一声音传感单元200容易有变异的情况,造成灵敏度一致性下降,甚至有第一振膜应力分布不均,造成不稳定(bi-stable)形变的可能性产生,使得最终MEMS麦克风声学性能在使用上有不稳定的情况,甚至超出规格。本申请中的第一声音传感单元200能有较高的机械强度,能够提升抗各种机械冲击力量的能力,利用悬吊式并强化第一连接柱230与第一背板210的结合强度,使第一振膜220能够自由地顺应外界的机械冲击力量,使第一振膜220成为一种柔性第一振膜(compliance diaphragm),不与外界机械冲击力量抵抗。并且本申请中的第一振膜220无外围的固定点或者固支点(diaphragm anchor),也即第一振膜外围全部切开,此设计可使半导体工艺造成的残留应力释放,大大提高第一声音传感单元200的性能一致性与可生产制造性,放宽生产制造的制造公差容忍度,使生产制造良率更高。在其他的实施例中,也可以在第一振膜220的周边设置一些类似弹簧的连接结构, 与基板110进行连接。可以理解,本实施例中的第一连接柱230嵌入第一背板210从而将第一振膜220固定支撑在第一背板210的结构并不限于图1所示的结构中,还可以适用于其他比如具有双第一背板或者双第一振膜的第一声音传感单元200中。In the traditional first sound sensor unit 200, the mechanical sensitivity of the first diaphragm is susceptible to the residual stress of the semiconductor process, and individual first sound sensor units 200 are prone to variations, resulting in a decrease in sensitivity consistency and even a first vibration. The uneven distribution of membrane stress causes the possibility of bi-stable deformation, which makes the acoustic performance of the final MEMS microphone unstable in use, even exceeding the specifications. The first sound sensing unit 200 in this application can have a high mechanical strength, can improve the resistance to various mechanical impact forces, and utilize the suspension type to strengthen the bonding strength of the first connecting post 230 and the first back plate 210 In this way, the first diaphragm 220 can freely conform to the external mechanical impact force, so that the first diaphragm 220 becomes a flexible first diaphragm (diaphragm) and does not resist the external mechanical impact force. In addition, the first diaphragm 220 in this application has no peripheral fixed point or fixed point (diaphragm), that is, the periphery of the first diaphragm is completely cut. This design can release the residual stress caused by the semiconductor process and greatly improve the first The performance consistency and manufacturability of the sound sensing unit 200 relax the manufacturing tolerance tolerance of the manufacturing, and make the manufacturing yield higher. In other embodiments, some spring-like connection structures may also be provided around the first diaphragm 220 to connect with the substrate 110. It can be understood that the structure in which the first connecting post 230 in this embodiment is embedded in the first back plate 210 to fix and support the first diaphragm 220 on the first back plate 210 is not limited to the structure shown in FIG. 1 and can also be applied For example, in the first sound sensing unit 200 having dual first back plates or dual first diaphragms.
在一实施例中,第一连接柱230为一个。具体地,第一连接柱230位于第一振膜220的中心。其中,第一振膜220为圆形,第一连接柱230为圆柱,也即第一连接柱230的中心轴与第一振膜220的圆心相交。通过将第一连接柱230设置成关于第一振膜220的中心对称,可以使得声压从第一振膜220的边缘区域进入间隙20后能够产生最对称的压力作用在第一振膜220上,以提高第一振膜220的灵敏度。In one embodiment, there is one first connecting post 230. Specifically, the first connecting post 230 is located in the center of the first diaphragm 220. The first diaphragm 220 is circular, and the first connecting post 230 is a cylinder, that is, the central axis of the first connecting post 230 intersects the center of the circle of the first diaphragm 220. By setting the first connecting post 230 to be symmetrical about the center of the first diaphragm 220, the sound pressure can be generated from the edge region of the first diaphragm 220 into the gap 20 to produce the most symmetrical pressure acting on the first diaphragm 220 To improve the sensitivity of the first diaphragm 220.
在一实施例中,第一连接柱230可以为多个。多个第一连接柱230关于第一振膜220的中心对称分布,从而使得第一振膜220的各处受力均匀。例如,第一连接柱230可以为四个,对称分布在第一振膜220的中心四周。在一实施例中,多个第一连接柱230均设置在第一振膜220的中心至边缘的距离的二分之一区域以内,从而确保对第一振膜220起到较好的支撑性能并确保第一振膜220具有较高的灵敏度。In an embodiment, there may be multiple first connecting posts 230. The plurality of first connecting posts 230 are distributed symmetrically with respect to the center of the first diaphragm 220, so that the first diaphragm 220 is uniformly stressed throughout. For example, there may be four first connecting posts 230, symmetrically distributed around the center of the first diaphragm 220. In an embodiment, the plurality of first connecting posts 230 are all disposed within a half of the distance from the center of the first diaphragm 220 to the edge, thereby ensuring good support performance for the first diaphragm 220 And ensure that the first diaphragm 220 has high sensitivity.
在一实施例中,第一连接柱230中嵌入第一导电层212的深度大于或等于第一导电层212的厚度的三分之一,使得第一连接柱230具有与第一背板210的垂直接合面积和水平接合面积,也即增加了第一连接柱230与第一背板210之间的接合面积,从而确保第一背板210与第一连接柱230之间抵抗外界机械冲击的能力更强,满足第一振膜220的抗吹击与抗跌落、滚动以及滚筒测试等机械冲击力量的性能要求。In an embodiment, the depth of the first conductive layer 212 embedded in the first connection pillar 230 is greater than or equal to one-third of the thickness of the first conductive layer 212, so that the first connection pillar 230 has The vertical bonding area and the horizontal bonding area increase the bonding area between the first connecting post 230 and the first backing plate 210, thereby ensuring the ability of the first backing plate 210 and the first connecting post 230 to resist external mechanical impact It is stronger and meets the performance requirements of the first diaphragm 220 against mechanical impact forces such as blow and drop resistance, rolling and roller testing.
参见图1,在本实施例中,第一连接柱230包括相互间隔设置的第三绝缘层232和第二导电层234。由于第一连接柱230为圆柱,因此第三绝缘层232和第二导电层234投影在第一背板210上的形状也即其俯视图均为环形结构。第三绝缘层232和第二导电层234的层数可以根据需要设置,通常从第一连接柱230的中心起依次为第三绝缘层232、第二导电层234、第三绝缘层232……直至最外层的第二导电层234。在图1所示的实施例中,第二导电层234和第三绝缘层232均为两层。其中,第三绝缘层232在制备时与基板110上方的第二绝缘层130在同一道工序中进行制备得到,本实施例中仅仅是为了进行区分将其分别命名为第二绝缘层130和第三绝缘层232。因此,第二绝缘层130和第三绝缘层232的材料相同,均为介电氧化层。Referring to FIG. 1, in this embodiment, the first connection pillar 230 includes a third insulating layer 232 and a second conductive layer 234 that are spaced apart from each other. Since the first connection pillar 230 is a cylinder, the shapes of the third insulating layer 232 and the second conductive layer 234 projected on the first back plate 210, that is, their top views are all ring structures. The number of layers of the third insulating layer 232 and the second conductive layer 234 can be set according to need. Generally, the third insulating layer 232, the second conductive layer 234, the third insulating layer 232, etc. are arranged in order from the center of the first connecting post 230 Up to the outermost second conductive layer 234. In the embodiment shown in FIG. 1, the second conductive layer 234 and the third insulating layer 232 are both two layers. Among them, the third insulating layer 232 is prepared in the same process as the second insulating layer 130 above the substrate 110 during the preparation. In this embodiment, they are named as the second insulating layer 130 and the Three insulating layer 232. Therefore, the materials of the second insulating layer 130 and the third insulating layer 232 are the same, and both are dielectric oxide layers.
第二导电层234的第一端与第一振膜220一体形成并电连接。第二导电层234的第二端嵌入第一导电层212。第二导电层234的第二端可以嵌入第一导电层212内部,也可以嵌入并贯穿第一导电层212。在本实施例中,第一振膜220、第二导电层234以及第一导 电层212的材料相同,例如均为多晶硅。因此,第二导电层234嵌入第一导电层212时属于同种材料的嵌入,不会带来阻抗问题,从而无需额外增加相应的阻抗匹配结构,整体的导电性能较好。The first end of the second conductive layer 234 is formed integrally with the first diaphragm 220 and is electrically connected. The second end of the second conductive layer 234 is embedded in the first conductive layer 212. The second end of the second conductive layer 234 may be embedded inside the first conductive layer 212, or may be embedded in and penetrate the first conductive layer 212. In this embodiment, the materials of the first diaphragm 220, the second conductive layer 234, and the first conductive layer 212 are the same, for example, all are polysilicon. Therefore, when the second conductive layer 234 is embedded in the first conductive layer 212, it is an embedding of the same material, which will not cause an impedance problem, so there is no need to add a corresponding impedance matching structure, and the overall conductive performance is better.
第二导电层234可以包括两种类型,即包括第一类型导电层和第二类型导电层。其中,第一类型导电层的第二端嵌入到第一导电层212内,其嵌入深度大于或者等于第一导电层212的厚度的三分之一并小于第一导电层212的厚度。第二类型导电层的第二端则嵌入并贯穿整个第一导电层212。第一连接柱230中的第二导电层234可以全部为第一类型导电层也可以全部为第二类型导电层。可以理解,第一连接柱230中的第二导电层234也可同时包含有第一类型导电层和第二类型导电层。在图1中,第二导电层234均为第二类型导电层。The second conductive layer 234 may include two types, that is, include a first type conductive layer and a second type conductive layer. Wherein, the second end of the first type conductive layer is embedded in the first conductive layer 212, and its embedding depth is greater than or equal to one third of the thickness of the first conductive layer 212 and less than the thickness of the first conductive layer 212. The second end of the second type conductive layer is embedded in and penetrates the entire first conductive layer 212. The second conductive layers 234 in the first connection pillar 230 may all be the first type conductive layers or all the second type conductive layers. It can be understood that the second conductive layer 234 in the first connection pillar 230 may also include the first type conductive layer and the second type conductive layer at the same time. In FIG. 1, the second conductive layers 234 are all second-type conductive layers.
在一实施例中,第三绝缘层232同样可以嵌入第一导电层212内部,从而进一步增加第一连接柱230与第一背板210的接合面积,提高第一连接柱230连接第一背板210的机械强度。第三绝缘层232并不会嵌入并贯穿第一导电层212,也即第三绝缘层232嵌入的深度大于第一导电层212的厚度的三分之一且小于第一导电层212的厚度。当第三绝缘层232嵌入并贯穿第一导电层212时,在释放第一绝缘层120(例如为二氧化硅时)的时候,就会攻击到第三绝缘层232的材料,会使贯穿第一背板210的第三绝缘层232的材料被蚀刻而不存在。In an embodiment, the third insulating layer 232 can also be embedded inside the first conductive layer 212, thereby further increasing the bonding area of the first connecting post 230 and the first backplane 210, and improving the connection of the first connecting post 230 to the first backplane The mechanical strength of 210. The third insulating layer 232 does not embed and penetrate the first conductive layer 212, that is, the embedded depth of the third insulating layer 232 is greater than one third of the thickness of the first conductive layer 212 and less than the thickness of the first conductive layer 212. When the third insulating layer 232 is embedded and penetrates the first conductive layer 212, when the first insulating layer 120 (for example, silicon dioxide) is released, the material of the third insulating layer 232 will be attacked, causing the penetration of the first insulating layer 232 The material of the third insulating layer 232 of a backplane 210 is etched and does not exist.
在一实施例中,第一背板210上远离第一振膜220的一面形成有凸起218。凸起218与第一背板210为一体形成,也即二者为一整体结构。第一连接柱230上的第二类型导电层会延伸至该凸起218内,从而进一步增加了第一连接柱230与第一背板210的接合面积,提高了第一振膜220连接的机械强度。第二类型导电层延伸至凸起218内。凸起218包裹住第二类型导电层延伸至该区域内的部分。在本实施例中,从仰视角度来看,凸起218为整面结构。在其他的实施例中,当第一连接柱230为方形时,凸起218也可以为中空的方形结构,或者整面结构。凸起218的厚度可以不做限制。在本案中,先在基板110上形成第一绝缘层120然后在第一绝缘层120上形成第一导电层212。如果需要形成凸起218,则需要在形成第一导电层212之前,先对第一绝缘层120进行刻蚀,形成对应的凹槽结构后在第一绝缘层120上方形成整层的导电层结构,从而在形成具有该凸起结构的第一导电层212。通过直接在第一背板210上形成凸起218可以在一定程度提高第一背板210的刚性。In an embodiment, a protrusion 218 is formed on the side of the first back plate 210 away from the first diaphragm 220. The protrusion 218 is formed integrally with the first back plate 210, that is, the two are an integral structure. The second type conductive layer on the first connecting post 230 will extend into the protrusion 218, thereby further increasing the bonding area of the first connecting post 230 and the first back plate 210, and improving the mechanism for connecting the first diaphragm 220 strength. The second type conductive layer extends into the protrusion 218. The protrusion 218 surrounds the portion of the second type conductive layer that extends into this area. In this embodiment, the protrusion 218 has a full-face structure from a bottom view. In other embodiments, when the first connecting post 230 is square, the protrusion 218 may also be a hollow square structure, or a whole surface structure. The thickness of the protrusion 218 may not be limited. In this case, the first insulating layer 120 is first formed on the substrate 110 and then the first conductive layer 212 is formed on the first insulating layer 120. If the protrusion 218 needs to be formed, the first insulating layer 120 needs to be etched before the first conductive layer 212 is formed to form a corresponding groove structure, and then the entire conductive layer structure is formed on the first insulating layer 120 Thus, the first conductive layer 212 having the raised structure is formed. By forming the protrusion 218 directly on the first backplane 210, the rigidity of the first backplane 210 can be improved to a certain extent.
在一实施例中,第一连接柱230还包括承载部(图中未示)。承载部与第一背板210 上远离第一振膜220的一面连接。承载部至少与第一连接柱230中的部分第二类型导电层连接,形成铆钉结构。第一连接柱230嵌入第一背板210可以提供水平方向上的作用力以实现对第一振膜220的固定,而承载部的增加可以增大与第一背板210的水平接触面积,可以增加在竖直方向上的支撑力,从而使得在两个方向上具有支撑力,使得第一连接柱230的支撑强度较强,第一振膜220的稳固性较好。在制备过程中,第一连接柱230中的第二导电层234的边缘位于承载部的边缘内,因此在制备过程中能有较大的对准误差容忍度,工艺比较好做,不会出现脱裂或者刻蚀难对准的问题。In an embodiment, the first connecting post 230 further includes a bearing portion (not shown). The bearing portion is connected to the side of the first back plate 210 away from the first diaphragm 220. The bearing portion is connected to at least a part of the second type conductive layer in the first connecting post 230 to form a rivet structure. The first connecting post 230 embedded in the first back plate 210 can provide a horizontal force to achieve the fixing of the first diaphragm 220, and the increase of the bearing portion can increase the horizontal contact area with the first back plate 210, can The support force in the vertical direction is increased, so that the support force is provided in both directions, so that the support strength of the first connecting post 230 is stronger, and the stability of the first diaphragm 220 is better. During the preparation process, the edge of the second conductive layer 234 in the first connection pillar 230 is located within the edge of the bearing portion, so there can be a greater tolerance of alignment errors during the preparation process, the process is better, and will not appear It is difficult to align the crack or etch.
在一实施例中,第二声音传感单元300包括第二背板310、第二振膜320和第二连接柱330。第二背板310设置在第一绝缘层120上。第二振膜320与第二背板310相对设置,且二者之间形成有间隙。第二振膜320和第二背板310构成电容结构。在本实施例中,同样并不对第二振膜320的形状进行特别限定。基板110上开设有第二背洞114以裸露第二背板310。第二连接柱330包括相对设置的第一端330a和第二端330b。其中,第一端330a与第二振膜320一体形成。第二端330b与第二背板310的中间区域连接,且与第二振膜320为电性连接。第二连接柱330通过第二端330b与第二背板310连接,从而将第二振膜320固定支撑于第二背板310上。第二振膜320四周的边缘区域无需其他固定结构来对其进行支撑固定,从而可以较大程度提高整个第二振膜320的灵敏度,满足人们的使用需求。在本实施例中,第二背板310上形成有多个声孔312。In an embodiment, the second sound sensing unit 300 includes a second back plate 310, a second diaphragm 320, and a second connecting post 330. The second backplane 310 is disposed on the first insulating layer 120. The second diaphragm 320 is disposed opposite to the second back plate 310, and a gap is formed between the two. The second diaphragm 320 and the second backplate 310 constitute a capacitor structure. In this embodiment, the shape of the second diaphragm 320 is also not particularly limited. The substrate 110 is provided with a second back hole 114 to expose the second back plate 310. The second connecting post 330 includes a first end 330a and a second end 330b that are oppositely arranged. The first end 330a and the second diaphragm 320 are integrally formed. The second end 330b is connected to the middle region of the second backplate 310 and electrically connected to the second diaphragm 320. The second connecting post 330 is connected to the second back plate 310 through the second end 330b, so as to fix and support the second diaphragm 320 on the second back plate 310. The edge area around the second diaphragm 320 does not require other fixing structures to support and fix it, so that the sensitivity of the entire second diaphragm 320 can be greatly improved to meet people's use requirements. In this embodiment, a plurality of sound holes 312 are formed on the second back plate 310.
在本实施例中,第二声音传感单元300和第一声音传感单元200同步制备得到。也即,第一背板210和第二背板310在同一工艺制程中制备得到,第一振膜220和第二振膜320在同一工艺制程中制备得到,第一连接柱230和第二连接柱330在同一工艺制程中制备得到。可以理解,在同一工艺制程中得到的各结构具有相同的材料。在一实施例中,为实现第一声音传感单元200和第二声音传感单元300之间的电性绝缘,可以在第一背板210和第二背板310之间设置有绝缘隔离层410,以实现第一背板210和第二背板310之间的电性隔离。同时,可以在第一振膜220和第二振膜320之间设置隔离槽420来实现第一振膜220和第二振膜320之间的电性隔离。In this embodiment, the second sound sensing unit 300 and the first sound sensing unit 200 are prepared synchronously. That is, the first backplane 210 and the second backplane 310 are prepared in the same process, the first diaphragm 220 and the second diaphragm 320 are prepared in the same process, and the first connecting post 230 and the second connection The pillar 330 is prepared in the same process. It can be understood that each structure obtained in the same process has the same material. In an embodiment, in order to achieve electrical insulation between the first sound sensing unit 200 and the second sound sensing unit 300, an insulating isolation layer may be provided between the first back plate 210 and the second back plate 310 410, to achieve electrical isolation between the first backplane 210 and the second backplane 310. At the same time, an isolation groove 420 may be provided between the first diaphragm 220 and the second diaphragm 320 to achieve electrical isolation between the first diaphragm 220 and the second diaphragm 320.
在本实施例中,第二声音传感单元300中的第二振膜320中未设置有质量块,其他结构与第一振膜220相同。在其他的实施例中,第二振膜320上也可以根据需要设置有应力释放单元(图中未示)。应力释放单元设置可以设置在第二振膜320的中心至边缘的距离的二分之一以内的区域,从而使得其具有较好的应力释放效果。应力释放单元在完成第二振膜320上的应力释放后,能够调整整个第二振膜320的刚性,从而可以减少由于第二连 接柱330嵌入第二振膜320可能带来的应力残留,避免第二振膜320发生形变翘曲。在一实施例中,应力释放单元还可以进行声压或者气压的释放,从而避免第二振膜320在大声压或者气压作用下发生损坏。应力释放单元可以包括弹性结构。具体地,当应力或者外界声压、气压施加到第二振膜320上时,弹性结构可以产生形变,从而实现对应力的释放或者声压、气压的释放,进而避免第二振膜320发生形变翘曲。具体地,应力释放单元为由缝隙形成的弹性结构,或者为由褶皱构成的弹性结构。In this embodiment, the second diaphragm 320 in the second sound sensing unit 300 is not provided with a mass, and the other structure is the same as the first diaphragm 220. In other embodiments, the second diaphragm 320 may also be provided with a stress relief unit (not shown) as needed. The stress relief unit may be disposed in an area within half of the distance from the center to the edge of the second diaphragm 320, so that it has a better stress relief effect. After the stress relief unit completes the stress relief on the second diaphragm 320, it can adjust the rigidity of the entire second diaphragm 320, thereby reducing the residual stress that may be caused by the second connecting post 330 embedded in the second diaphragm 320, and avoiding The second diaphragm 320 deforms and warps. In an embodiment, the stress relief unit can also release the sound pressure or air pressure, so as to avoid damage to the second diaphragm 320 under the effect of large sound pressure or air pressure. The stress relief unit may include an elastic structure. Specifically, when stress or external sound pressure or air pressure is applied to the second diaphragm 320, the elastic structure may be deformed, thereby releasing the stress or releasing the sound pressure or air pressure, thereby avoiding deformation of the second diaphragm 320 Warped. Specifically, the stress relief unit is an elastic structure formed by a slit, or an elastic structure formed by pleats.
在一实施例中,应力释放单元为由缝隙形成的弹性结构324,如图8所示。当外界声压或者气压施加到第二振膜320上时,弹性结构324处于打开状态,如图9所示;当没有外界声压或者气压施加到第二振膜320上时,弹性结构324处于闭合状态。具体地,弹性结构324为多个。多个弹性结构324以第二振膜320的中心也即以第二连接柱330为中心呈环状间隔分布。各弹性结构324均为由开设在第二振膜320上的呈“Ω”形的狭缝形成的结构。在一实施例中,通过“Ω”形的狭缝形成的弹性结构324包括固定部324b和移动部324a。其中,移动部324a的头部为半圆形。固定部324b的宽度小于移动部324a的宽度,从而使得该弹性结构324更容易受力打开,更有利于进行应力的释放和声压的释放。在其他实施例中,移动部324a也可以为方形或者其他合适的图形。In an embodiment, the stress relief unit is an elastic structure 324 formed by a slit, as shown in FIG. 8. When external sound pressure or air pressure is applied to the second diaphragm 320, the elastic structure 324 is in an open state, as shown in FIG. 9; when no external sound pressure or air pressure is applied to the second diaphragm 320, the elastic structure 324 is in Closed. Specifically, there are multiple elastic structures 324. The plurality of elastic structures 324 are distributed in an annular interval around the center of the second diaphragm 320, that is, around the second connecting post 330. Each elastic structure 324 is formed by a slit formed in the second diaphragm 320 in an “Ω” shape. In an embodiment, the elastic structure 324 formed by the “Ω”-shaped slit includes a fixed portion 324b and a moving portion 324a. Among them, the head of the moving portion 324a is semicircular. The width of the fixing portion 324b is smaller than the width of the moving portion 324a, so that the elastic structure 324 is easier to be opened by force, which is more conducive to the release of stress and the release of sound pressure. In other embodiments, the moving part 324a may also be a square or other suitable figure.
在另一实施例中,弹性结构为由开设在第二振膜320上的弧形的狭缝形成。各狭缝具有相同的弯曲方向。各狭缝的弧度可以相同也可以不同。图10为第二实施例中的振膜的局部结构示意图。在实施例中,第二振膜320上形成由弧形的狭缝324形成的弹性结构。狭缝324为多个,且排布越靠近第二振膜320的中心的狭缝324的弧长越短。多个狭缝324分布在以第二振膜320的中心为中心的圆周上。相邻两个圆环上的狭缝324的方位相同,也即位于同一扇形区域。在其他的实施例中,多个狭缝324也可以令排布越靠近第二振膜320的中心的狭缝324的弧长越长,从而使得弹性结构就有较高的振膜灵敏度。在其他的实施例中,相邻两环上的狭缝所处的方位并不相同,各自错位设置,从而在实现应力释放的同时调整第二振膜320的刚性。In another embodiment, the elastic structure is formed by an arc-shaped slit opened on the second diaphragm 320. Each slit has the same bending direction. The curvature of each slit may be the same or different. FIG. 10 is a partial schematic view of the diaphragm in the second embodiment. In the embodiment, an elastic structure formed by arc-shaped slits 324 is formed on the second diaphragm 320. There are a plurality of slits 324, and the arc length of the slits 324 arranged closer to the center of the second diaphragm 320 is shorter. The plurality of slits 324 are distributed on a circumference centered on the center of the second diaphragm 320. The orientations of the slits 324 on the two adjacent rings are the same, that is, they are located in the same sector area. In other embodiments, the plurality of slits 324 may make the arc length of the slits 324 arranged closer to the center of the second diaphragm 320 longer, so that the elastic structure has higher diaphragm sensitivity. In other embodiments, the slits on the two adjacent rings are not in the same orientation, and are located at different positions, thereby adjusting the rigidity of the second diaphragm 320 while achieving stress relief.
图11为第四实施例中的振膜的局部结构示意图。在本实施例中,应力释放单元为由褶皱构成的弹性结构326。弹性结构326沿着第二振膜320的中心至第二振膜320的边缘方向延伸且包围第二连接柱330所在的区域。弹性结构326的具体结构如图12所示。该弹性结构326为形成在第二振膜320上且与第二振膜320为一体的凹凸结构。FIG. 11 is a partial schematic view of the diaphragm in the fourth embodiment. In this embodiment, the stress relief unit is an elastic structure 326 composed of pleats. The elastic structure 326 extends along the direction from the center of the second diaphragm 320 to the edge of the second diaphragm 320 and surrounds the area where the second connecting post 330 is located. The specific structure of the elastic structure 326 is shown in FIG. 12. The elastic structure 326 is an uneven structure formed on the second diaphragm 320 and integrated with the second diaphragm 320.
在一实施例中,第二连接柱330为多个,如图13所示。图13为第五实施例中的振膜的结构示意图。在本实施例中,第二振膜320上的应力释放单元还包括由狭缝形成的弹性 结构328。弹性结构328位于第二振膜320的中心区域。弹性结构328包括相互连接且具有相同转轴530的第一开合结构510和第二开合结构520。其中,第一开合结构510和第二开合结构520为通过在振膜上形成相应的狭缝并由该狭缝所形成的区域。在一实施例中,第一开合结构510的面积大于第二开合结构520的面积,也即此时的转轴530为非对称式扭转轴,从而使得弹性结构328在气压或者声压的作用下,很容易吹动第一开合结构510,使得第一开合结构510绕转轴530进行转动从而释放气压,起到舒缓大声压的作用,使得声压冲击压力有较快速的释放路径。在另一实施例中,第一开合结构510的面积等于第二开合结构520的面积,也即此时的转轴530为对称式扭转轴。In an embodiment, there are a plurality of second connecting posts 330, as shown in FIG. 13. 13 is a schematic diagram of the structure of the diaphragm in the fifth embodiment. In this embodiment, the stress relief unit on the second diaphragm 320 further includes an elastic structure 328 formed by a slit. The elastic structure 328 is located in the central area of the second diaphragm 320. The elastic structure 328 includes a first opening and closing structure 510 and a second opening and closing structure 520 connected to each other and having the same rotating shaft 530. The first opening-closing structure 510 and the second opening-closing structure 520 are regions formed by and forming corresponding slits on the diaphragm. In an embodiment, the area of the first opening-closing structure 510 is larger than the area of the second opening-closing structure 520, that is, the rotating shaft 530 at this time is an asymmetric torsion axis, so that the elastic structure 328 is affected by air pressure or sound pressure It is easy to blow the first opening-closing structure 510 so that the first opening-closing structure 510 rotates around the rotating shaft 530 to release the air pressure, so as to relieve the large sound pressure, so that the sound pressure impact pressure has a faster release path. In another embodiment, the area of the first opening-closing structure 510 is equal to the area of the second opening-closing structure 520, that is, the rotation axis 530 at this time is a symmetric torsion axis.
第二背板310中无需开设开口来释放质量块,而开设有声孔312。第二背板310的其他结构可以与第一背板210相同,均设置有振膜引出电极和背板电极以将相应的电极引出至对应的焊盘。第二连接柱330的结构以及第二连接柱330嵌入第二振膜320的方式,均可以参照第一声音传感单元200中的第一连接柱230的设置来进行设置。参见图1,在本实施例中,第一连接柱230和第二连接柱330的结构相同,且嵌入振膜中的方式相同。No opening is required in the second back plate 310 to release the mass, but a sound hole 312 is provided. The other structure of the second backplane 310 may be the same as that of the first backplane 210, and both are provided with a diaphragm extraction electrode and a backplane electrode to lead the corresponding electrode to the corresponding pad. The structure of the second connecting post 330 and the manner in which the second connecting post 330 is embedded in the second diaphragm 320 can be set by referring to the setting of the first connecting post 230 in the first sound sensing unit 200. Referring to FIG. 1, in this embodiment, the structures of the first connecting post 230 and the second connecting post 330 are the same, and the manner of embedding into the diaphragm is the same.
在一实施例中,在第二振膜320上靠近第二背板310的一面形成有多个第二防粘连部(dimple or stopper)322。多个第二防粘连部322与第二振膜320为一体结构。每个第二防粘连部322均沿第二振膜320向第二背板310的方向延伸且不与第二背板310接触。第二防粘连部322可以避免第二背板310和第二振膜320在外界压力作用下发生形变后相互粘黏住(sticking or stiction)分不开的情况发生,从而进一步提高MEMS声音传感器的稳定性和可靠性。In an embodiment, a plurality of second anti-adhesive portions (dimple stoppers) 322 are formed on a surface of the second diaphragm 320 close to the second back plate 310. The plurality of second anti-adhesion portions 322 and the second diaphragm 320 have an integrated structure. Each second anti-adhesion portion 322 extends along the second diaphragm 320 in the direction of the second back plate 310 and does not contact the second back plate 310. The second anti-adhesion portion 322 can prevent the second backing plate 310 and the second diaphragm 320 from being deformed under external pressure and cannot stick to each other (sticking or stiction), thereby further improving the MEMS sound sensor Stability and reliability.
本申请一实施例还提供一种MEMS麦克风,如图14所示。该MEMS麦克风包括印刷电路板610以及设置在印刷电路板610上的MEMS声音传感器620和集成电路630。集成电路630也可以称之为ASIC芯片。其中,该MEMS声音传感器620采用前述任一实施例所述的MEMS麦克风。本案并不对MEMS麦克风的结构做特别限定。在本实施例中,MEMS声音传感器620中的第一声音传感单元和第二声音传感单元均与同一集成电路630连接,通过同一集成电路630来实现信号的处理和输出,从而有利于减小整个产品的体积,实现产品小型化发展。An embodiment of the present application further provides a MEMS microphone, as shown in FIG. 14. The MEMS microphone includes a printed circuit board 610 and a MEMS sound sensor 620 and an integrated circuit 630 provided on the printed circuit board 610. The integrated circuit 630 may also be called an ASIC chip. Wherein, the MEMS sound sensor 620 uses the MEMS microphone described in any of the foregoing embodiments. This case does not specifically limit the structure of the MEMS microphone. In this embodiment, both the first sound sensing unit and the second sound sensing unit in the MEMS sound sensor 620 are connected to the same integrated circuit 630, and signal processing and output are realized through the same integrated circuit 630, which is beneficial to reduce Reduce the size of the entire product to achieve product miniaturization.
在一实施例中,该MEMS麦克风采用倒装工艺(flip chip)进行封装,也即MEMS声音传感器620和集成电路630均采用倒装工艺集成在印刷电路板610上。具体地,MEMS声音传感器620和集成电路630通过不打线的方式直接与印制电路板610上的焊盘连接。比如在本案中,MEMS声音传感器620和集成电路630通过锡球640连接在印制电路板610 上,从而实现MEMS声音传感器620和集成电路630与印制电路板610的电性连接。采用这种倒装工艺,可以避免由于引线接合所引起的噪声问题,从而使得整个MEMS麦克风具有较高的信噪比(Signal-Noise Ratio,SNR)。可以理解,为加强MEMS声音传感器620以及集成电路630与印制电路板610之间连接的稳固性,也可以增加其他的固定方式对其进一步进行固定,比如,采用封装胶来进行固定。In an embodiment, the MEMS microphone is packaged using a flip chip, that is, both the MEMS sound sensor 620 and the integrated circuit 630 are integrated on the printed circuit board 610 using a flip chip process. Specifically, the MEMS sound sensor 620 and the integrated circuit 630 are directly connected to the pads on the printed circuit board 610 by not bonding wires. For example, in this case, the MEMS sound sensor 620 and the integrated circuit 630 are connected to the printed circuit board 610 through the solder ball 640, so as to realize the electrical connection between the MEMS sound sensor 620 and the integrated circuit 630 and the printed circuit board 610. By adopting this flip-chip process, the noise problem caused by wire bonding can be avoided, so that the entire MEMS microphone has a high signal-noise ratio (SNR). It can be understood that, in order to enhance the stability of the connection between the MEMS sound sensor 620 and the integrated circuit 630 and the printed circuit board 610, other fixing methods may also be added to further fix it, for example, by using encapsulant.
上述MEMS麦克风还包括封装壳体650。封装壳体650与印制电路板610相互配合形成用于容纳MEMS声音传感器620和集成电路630的容纳空间。在封装壳体650上靠近MEMS声音传感器620的区域设置用于供气流穿过的穿孔652。在另一实施例中,也可以在印制电路板610上开设穿孔612,如图15所示。The above-mentioned MEMS microphone also includes a package case 650. The package case 650 and the printed circuit board 610 cooperate with each other to form a receiving space for receiving the MEMS sound sensor 620 and the integrated circuit 630. A perforation 652 for the air flow to pass through is provided in the region of the package case 650 near the MEMS sound sensor 620. In another embodiment, a through hole 612 may also be formed on the printed circuit board 610, as shown in FIG. 15.
当上述MEMS麦克风没有与耳骨或者声带等固体物质接触时,第一声音传感单元和第二声音传感单元均可以根据空气声压变化实现对声音的检测,集成电路630对二者的检测信息进行处理得到理想结果。当上述MEMS麦克风与耳骨或者声带等引起声音的固体物质接触时,第一声音传感单元可以通过对振动的检测来实现对声音的检测,而第二声音传感单元则可以根据空气声压的变化来实现对声音的检测,集成电路630可以根据二者的检测结果进行处理,得到较为理想处理结果,从而提高整个MEMS麦克风的灵敏度,使其具有较高的信噪比。在将MEMS声音传感器与固体物质接触时,将印制电路板610所在的一侧靠近耳骨或者其他固体物质,从而使得第一振膜非常靠近振动源(图14~图15中,箭头表示振动源),整个传导路径较短,极大地增强了在倒装结构下的传感信号的有效性,使得MEMS麦克风具有较高的信噪比。When the above MEMS microphone is not in contact with solid materials such as ear bones or vocal cords, both the first sound sensing unit and the second sound sensing unit can detect sound according to changes in air sound pressure, and the integrated circuit 630 detects both The information is processed to obtain the desired result. When the MEMS microphone is in contact with a solid substance that causes sound, such as ear bones or vocal cords, the first sound sensing unit can detect sound by detecting vibration, and the second sound sensing unit can detect sound according to air pressure To achieve sound detection, the integrated circuit 630 can process according to the detection results of the two to obtain a more ideal processing result, thereby improving the sensitivity of the entire MEMS microphone and making it have a higher signal-to-noise ratio. When the MEMS sound sensor is in contact with a solid substance, the side where the printed circuit board 610 is located is close to the ear bone or other solid substance, so that the first diaphragm is very close to the vibration source (Figure 14 to Figure 15, the arrow indicates vibration Source), the entire conduction path is short, which greatly enhances the effectiveness of the sensor signal under the flip-chip structure, so that the MEMS microphone has a high signal-to-noise ratio.
本申请一实施例还提供一种电子设备,包括设备本体以及设置在设备本体上的MEMS麦克风。该MEMS麦克风采用前述任一实施例所述的MEMS声音传感器制备得到。该电子设备可以为手机、数码相机、笔记本电脑、个人数字助理、MP3播放器、助听器、电视、电话、会议系统、有线耳机、无线耳机、录音笔、录音设备、线控器等等。An embodiment of the present application further provides an electronic device, including a device body and a MEMS microphone provided on the device body. The MEMS microphone is prepared by using the MEMS sound sensor described in any of the foregoing embodiments. The electronic device may be a mobile phone, digital camera, notebook computer, personal digital assistant, MP3 player, hearing aid, TV, telephone, conference system, wired headset, wireless headset, voice recorder, recording device, wire controller, etc.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be arbitrarily combined. To simplify the description, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, All should be considered within the scope of this description.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementations of the present application, and their descriptions are more specific and detailed, but they should not be construed as limiting the scope of the invention patent. It should be noted that, for those of ordinary skill in the art, without departing from the concept of the present application, a number of modifications and improvements can also be made, which all fall within the protection scope of the present application. Therefore, the protection scope of the patent of this application shall be subject to the appended claims.
Claims (28)
- 一种MEMS声音传感器,包括:A MEMS sound sensor, including:基板;Substrate设置在所述基板上的第一声音传感单元;以及A first sound sensing unit provided on the substrate; and设置在所述基板上的第二声音传感单元;所述第一声音传感单元与所述第二声音传感单元之间电性隔离;A second sound sensing unit provided on the substrate; the first sound sensing unit is electrically isolated from the second sound sensing unit;其中,所述第一声音传感单元用于通过空气声压变化和机械振动中的至少一种来检测声音,所述第一声音传感单元包括第一背板,设置于所述基板上方;所述基板上开设有第一背洞以裸露所述第一背板的部分区域;第一振膜,与所述第一背板相对设置且与所述第一背板之间存在间隙;所述第一振膜与所述第一背板构成电容结构;及第一连接柱,包括相对设置的第一端和第二端;所述第一连接柱的第一端与所述第一振膜的中间区域电性连接;所述第一连接柱的第二端与所述第一背板固定连接;以将所述第一振膜固定支撑在所述第一背板上;其中,所述第一振膜的边缘区域设置有至少一个质量块;所述质量块与所述第一背板之间存在间隙。Wherein, the first sound sensing unit is used to detect sound through at least one of air sound pressure change and mechanical vibration, and the first sound sensing unit includes a first back plate, which is disposed above the substrate; The substrate is provided with a first back hole to expose a partial area of the first back plate; a first diaphragm is disposed opposite to the first back plate and has a gap with the first back plate; The first diaphragm and the first backplate form a capacitive structure; and the first connecting post includes first and second ends disposed oppositely; the first end of the first connecting post and the first vibrating The middle region of the membrane is electrically connected; the second end of the first connecting post is fixedly connected to the first backplane; to fix and support the first diaphragm on the first backplane; wherein, At least one mass is provided in the edge region of the first diaphragm; there is a gap between the mass and the first backplate.
- 根据权利要求1所述的MEMS声音传感器,其特征在于,所述第一振膜和所述第一背板中的至少一个上形成有声孔。The MEMS acoustic sensor according to claim 1, wherein at least one of the first diaphragm and the first back plate is formed with an acoustic hole.
- 根据权利要求1所述的MEMS声音传感器,其特征在于,所述第一振膜包括多个相互独立运动的膜片;每个所述膜片上设置有至少一个质量块;所述膜片上的质量块被设置到对应于所述膜片的频率检测范围。The MEMS acoustic sensor according to claim 1, wherein the first diaphragm includes a plurality of diaphragms that move independently of each other; each of the diaphragms is provided with at least one mass; the diaphragm The mass of is set to the frequency detection range corresponding to the diaphragm.
- 根据权利要求3所述的MEMS声音传感器,其特征在于,所述第一振膜至少包括第一膜片、第二膜片和第三膜片;所述第一膜片的频率检测范围为100Hz~1KHz;所述第二膜片的频率检测范围为1KHz~10KHz;所述第三膜片的频率检测范围为10KHz~20KHz。The MEMS acoustic sensor according to claim 3, wherein the first diaphragm includes at least a first diaphragm, a second diaphragm, and a third diaphragm; the frequency detection range of the first diaphragm is 100 Hz ~1KHz; the frequency detection range of the second diaphragm is 1KHz~10KHz; the frequency detection range of the third diaphragm is 10KHz~20KHz.
- 根据权利要求1所述的MEMS声音传感器,其特征在于,所述质量块包括第一部分;所述第一部分设置于所述第一振膜上朝向所述第一背板的一面;所述第一部分与所述第一背板之间存在有间隙。The MEMS acoustic sensor according to claim 1, wherein the mass includes a first part; the first part is disposed on a side of the first diaphragm facing the first back plate; the first part There is a gap with the first backplane.
- 根据权利要求5所述的MEMS声音传感器,其特征在于,所述第一部分上朝向所述第一背板的一面设置第一防粘连部;所述第一防粘连部和所述第一背板之间存在有间隙。The MEMS acoustic sensor according to claim 5, wherein a first anti-adhesion portion is provided on a surface of the first portion facing the first backplane; the first anti-adhesion portion and the first backplane There is a gap between them.
- 根据权利要求5所述的MEMS声音传感器,其特征在于,所述质量块还包括第二部分;所述第二部分设置于所述第一振膜上远离所述第一背板的一面。The MEMS acoustic sensor according to claim 5, wherein the mass further includes a second part; the second part is disposed on a side of the first diaphragm away from the first backplate.
- 根据权利要求1~7任一所述的MEMS声音传感器,其特征在于,所述第二声音传 感单元包括:The MEMS sound sensor according to any one of claims 1 to 7, wherein the second sound sensing unit includes:第二背板,设置于所述基板上,所述基板上开设有第二背洞以裸露所述第二背板的部分区域;A second backplane is provided on the substrate, and a second back hole is opened on the substrate to expose a part of the second backplane;第二振膜,与所述第二背板相对设置且与所述第二背板之间存在间隙;所述第二振膜与所述第二背板构成电容结构;以及A second diaphragm disposed opposite to the second backplate and having a gap with the second backplate; the second diaphragm and the second backplate constitute a capacitor structure; and第二连接柱,包括相对设置的第一端和第二端;所述第二连接柱的第一端与所述第二振膜的中间区域电性连接;所述第二连接柱的第二端的至少部分材料嵌入所述背板中,以将所述第二振膜固定支撑在所述第二背板上。The second connecting post includes a first end and a second end that are oppositely arranged; the first end of the second connecting post is electrically connected to the middle region of the second diaphragm; the second of the second connecting post At least part of the material of the end is embedded in the back plate to fix and support the second diaphragm on the second back plate.
- 根据权利要求8所述的MEMS声音传感器,其特征在于,所述第一背板和所述第二背板在同一工艺制程中形成;所述第一振膜和所述第二振膜在同一工艺制程中形成;所述第一连接柱和所述第二连接柱在同一工艺制程中形成。The MEMS acoustic sensor according to claim 8, wherein the first backplate and the second backplate are formed in the same process; the first diaphragm and the second diaphragm are in the same It is formed in a process; the first connecting post and the second connecting post are formed in the same process.
- 根据权利要求8所述的MEMS声音传感器,其特征在于,所述第一振膜的边缘区域与所述MEMS声音传感器中的其他结构完全分离;所述第二振膜的边缘区域与所述MEMS声音传感器中的其他结构完全分离。The MEMS sound sensor according to claim 8, wherein the edge region of the first diaphragm is completely separated from other structures in the MEMS sound sensor; the edge region of the second diaphragm is separated from the MEMS The other structures in the sound sensor are completely separated.
- 根据权利要求8所述的MEMS声音传感器,其特征在于,所述第二振膜上朝向所述第二背板的一面形成有多个第二防粘连部;所述第二防粘连部沿所述第二振膜向所述第二背板延伸且不与所述第二背板接触。The MEMS acoustic sensor according to claim 8, wherein a plurality of second anti-adhesion portions are formed on a surface of the second diaphragm facing the second backplane; the second anti-adhesion portions are along The second diaphragm extends toward the second backplate and does not contact the second backplate.
- 根据权利要求8所述的MEMS声音传感器,其特征在于,所述第一背板和所述第二背板均包括依次层叠于所述基板上方的第一保护层、图形化的第一导电层和第二保护层;所述第一保护层通过第一绝缘层与所述基板连接;第二保护层设置在所述第一保护层上且覆盖所述第一导电层;所述第一连接柱的第二端至少部分的材料嵌入所述第一背板的第一导电层;所述第二连接柱的第二端至少部分的材料嵌入所述第二背板的第一导电层。The MEMS acoustic sensor according to claim 8, wherein the first backplane and the second backplane each include a first protective layer and a patterned first conductive layer stacked in sequence on the substrate And a second protective layer; the first protective layer is connected to the substrate through a first insulating layer; the second protective layer is disposed on the first protective layer and covers the first conductive layer; the first connection At least part of the material at the second end of the pillar is embedded in the first conductive layer of the first backplane; at least part of the material at the second end of the second connection pillar is embedded in the first conductive layer of the second backplane.
- 根据权利要求12所述的MEMS声音传感器,其特征在于,所述第一绝缘层中设置有限位层,所述限位层用于限定所述第一背板和所述第二背板下方的材料层在刻蚀过程中的移除位置与移除量。The MEMS acoustic sensor according to claim 12, wherein a limiting layer is provided in the first insulating layer, and the limiting layer is used to define a position under the first backplane and the second backplane The removal position and removal amount of the material layer during the etching process.
- 根据权利要求12所述的MEMS声音传感器,其特征在于,所述第一导电层包括彼此分开的背板电极和所述振膜引出区;所述第一声音传感单元和所述第二声音传感单元均包括背板电极引出电极和振膜引出电极;所述背板电极引出电极和所述振膜引出电极通过第二绝缘层设置于所述第二保护层上;所述背板电极引出电极贯穿所述第二绝缘层和所述第二保护层后与对应的背板电极连接;所述振膜引出电极贯穿所述第二绝缘层和所述第二 保护层后与对应的振膜引出区连接;所述振膜引出区域与对应的连接柱的第二端电性连接。The MEMS sound sensor according to claim 12, wherein the first conductive layer includes a back plate electrode and the diaphragm extraction area separated from each other; the first sound sensing unit and the second sound Each sensing unit includes a backplane electrode extraction electrode and a diaphragm extraction electrode; the backplane electrode extraction electrode and the diaphragm extraction electrode are disposed on the second protective layer through a second insulating layer; the backplate electrode The lead-out electrode penetrates the second insulating layer and the second protective layer and is connected to the corresponding backplane electrode; the diaphragm lead-out electrode penetrates the second insulating layer and the second protective layer and is connected to the corresponding vibration The membrane lead-out area is connected; the diaphragm lead-out area is electrically connected to the second end of the corresponding connecting post.
- 根据权利要求14所述的MEMS声音传感器,其特征在于,所述第一振膜、所述第二振膜、所述质量块、所述背板电极引出电极和所述振膜引出电极所在的材料层在同一工艺步骤中形成。The MEMS acoustic sensor according to claim 14, wherein the first diaphragm, the second diaphragm, the mass, the backplate electrode extraction electrode and the diaphragm extraction electrode are located The material layer is formed in the same process step.
- 根据权利要求12所述的MEMS声音传感器,其特征在于,所述第一连接柱和所述第二连接柱均包括相互间隔设置的第二导电层和第三绝缘层;所述第二导电层的第一端与对应的振膜一体形成;所述第二导电层的第二端嵌入对应的第一导电层内。The MEMS acoustic sensor according to claim 12, wherein the first connection pillar and the second connection pillar each include a second conductive layer and a third insulating layer spaced apart from each other; the second conductive layer The first end of is formed integrally with the corresponding diaphragm; the second end of the second conductive layer is embedded in the corresponding first conductive layer.
- 根据权利要求16所述的MEMS声音传感器,其特征在于,所述第二导电层包括第一类型导电层和第二类型导电层中的至少一种导电层;所述第一类型导电层的第二端嵌入至对应的第一导电层内;所述第二类型导电层的第二端嵌入并贯穿对应的第一导电层。The MEMS acoustic sensor according to claim 16, wherein the second conductive layer includes at least one conductive layer of a first type conductive layer and a second type conductive layer; The two ends are embedded in the corresponding first conductive layer; the second end of the second type conductive layer is embedded in and penetrates the corresponding first conductive layer.
- 根据权利要求17所述的MEMS声音传感器,其特征在于,所述第一背板和所述第二背板中至少有一个在靠近所述基板的一面形成凸起;所述第二类型导电层的第二端延伸至对应的凸起内。The MEMS acoustic sensor according to claim 17, wherein at least one of the first backplane and the second backplane forms a protrusion on a side close to the substrate; the second type conductive layer The second end extends into the corresponding protrusion.
- 根据权利要求17所述的MEMS声音传感器,其特征在于,所述第一连接柱和所述第二连接柱中的至少一个还包括承载部;所述承载部至少与部分所述第二类型导电层的第二端连接。The MEMS acoustic sensor according to claim 17, wherein at least one of the first connection post and the second connection post further includes a bearing portion; the bearing portion is at least partially conductive with the second type The second end of the layer is connected.
- 根据权利要求16~19任一所述的MEMS声音传感器,其特征在于,所述第三绝缘层的第一端与所述第一保护层连接;所述第三绝缘层的第二端嵌入所述第一导电层内。The MEMS acoustic sensor according to any one of claims 16 to 19, wherein the first end of the third insulating layer is connected to the first protective layer; the second end of the third insulating layer is embedded in the In the first conductive layer.
- 根据权利要求11所述的MEMS声音传感器,其特征在于,所述第二振膜上设置有应力释放单元;所述应力释放单元设置于所述第二振膜的中心至边缘的距离的二分之一以内的区域;所述应力释放单元用于释放所述第二振膜上产生的应力、并进行声压或者气压的释放。The MEMS acoustic sensor according to claim 11, wherein a stress relief unit is provided on the second diaphragm; the stress relief unit is disposed at a half of the distance from the center to the edge of the second diaphragm An area within one of the; the stress relief unit is used to release the stress generated on the second diaphragm, and release the sound pressure or air pressure.
- 根据权利要求21所述的MEMS声音传感器,其特征在于,所述应力释放单元包括弹性结构;所述弹性结构为由狭缝形成的弹性结构或者具有褶皱的弹性结构;The MEMS acoustic sensor according to claim 21, wherein the stress relief unit includes an elastic structure; the elastic structure is an elastic structure formed by a slit or an elastic structure with wrinkles;当所述弹性结构为由狭缝形成的弹性结构时,当外界声压或者气压施加到所述第二振膜上时,所述弹性结构处于打开状态;当没有外界声压或者气压施加到所述第二振膜上时,所述弹性结构处于闭合状态;When the elastic structure is an elastic structure formed by a slit, when an external sound pressure or air pressure is applied to the second diaphragm, the elastic structure is in an open state; when no external sound pressure or air pressure is applied to the When the second diaphragm is on, the elastic structure is in a closed state;当所述弹性结构为具有褶皱的弹性结构时,所述弹性结构沿所述第二振膜的中心至第二振膜的边缘的方向延伸且包围所述第二连接柱。When the elastic structure is an elastic structure with wrinkles, the elastic structure extends in a direction from the center of the second diaphragm to the edge of the second diaphragm and surrounds the second connecting post.
- 根据权利要求22所述的MEMS声音传感器,其特征在于,所述第二连接柱为多个;多个所述第二连接柱关于所述第二振膜的中心对称分布;所述由狭缝形成的弹性结构包括相互连接且具有相同转轴的第一开合结构和第二开合结构;所述第一开合结构的面积大于所述第二开合结构的面积,所述转轴为非对称式扭转轴;或者所述第一开合结构的面积等于所述第二开合结构的面积,所述转轴为对称式扭转轴。The MEMS acoustic sensor according to claim 22, wherein there are a plurality of second connection posts; the plurality of second connection posts are symmetrically distributed about the center of the second diaphragm; the slits The formed elastic structure includes a first opening and closing structure and a second opening and closing structure that are connected to each other and have the same rotation axis; the area of the first opening and closing structure is larger than the area of the second opening and closing structure, and the rotation axis is asymmetric A torsion axis; or the area of the first opening and closing structure is equal to the area of the second opening and closing structure, and the rotation axis is a symmetrical torsion axis.
- 一种MEMS麦克风,包括印刷电路板、设置于所述印刷电路板上的MEMS声音传感器和设置于所述印刷电路板上的集成电路;其特征在于,所述MEMS麦克风采用如权利要求1~23任一所述的MEMS声音传感器。A MEMS microphone, including a printed circuit board, a MEMS sound sensor provided on the printed circuit board, and an integrated circuit provided on the printed circuit board; characterized in that the MEMS microphone uses claims 1 to 23 Any of the described MEMS sound sensors.
- 根据权利要求24所述的MEMS麦克风,其特征在于,所述MEMS声音传感器中的第一声音传感单元和所述第二声音传感单元均与所述集成电路连接。The MEMS microphone according to claim 24, wherein the first sound sensing unit and the second sound sensing unit in the MEMS sound sensor are both connected to the integrated circuit.
- 根据权利要求24所述的MEMS麦克风,其特征在于,所述MEMS声音传感器和所述集成电路采用倒装工艺集成在所述印刷电路板上。The MEMS microphone according to claim 24, wherein the MEMS sound sensor and the integrated circuit are integrated on the printed circuit board using a flip-chip process.
- 根据权利要求24所述的MEMS麦克风,其特征在于,还包括封装壳体;所述封装壳体与所述印制电路板相互配合形成用于容纳所述MEMS声音传感器和所述集成电路的容纳空间;所述封装壳体和所述印制电路板中至少有一个在靠近所述MEMS声音传感器的区域开设有供气流穿过的穿孔。The MEMS microphone according to claim 24, further comprising an encapsulating housing; the encapsulating housing and the printed circuit board cooperate with each other to form a housing for accommodating the MEMS sound sensor and the integrated circuit Space; at least one of the package housing and the printed circuit board is provided with a perforation for air flow in an area close to the MEMS sound sensor.
- 一种电子设备,包括设备本体以及设置在所述设备本体上的MEMS麦克风;其特征在于,所述MEMS麦克风采用如权利要求24~27任一所述的MEMS麦克风。An electronic device includes a device body and a MEMS microphone provided on the device body; characterized in that the MEMS microphone adopts the MEMS microphone according to any one of claims 24 to 27.
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