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WO2020062060A1 - Method for Purifying Xylose - Google Patents

Method for Purifying Xylose Download PDF

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Publication number
WO2020062060A1
WO2020062060A1 PCT/CN2018/108415 CN2018108415W WO2020062060A1 WO 2020062060 A1 WO2020062060 A1 WO 2020062060A1 CN 2018108415 W CN2018108415 W CN 2018108415W WO 2020062060 A1 WO2020062060 A1 WO 2020062060A1
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WO
WIPO (PCT)
Prior art keywords
xylose
quaternary ammonium
ammonium compound
alkyl
benzyl
Prior art date
Application number
PCT/CN2018/108415
Other languages
French (fr)
Inventor
Zhaofei Chen
Shujing Cheng
Original Assignee
Rhodia Operations
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rhodia Operations filed Critical Rhodia Operations
Priority to PCT/CN2018/108415 priority Critical patent/WO2020062060A1/en
Priority to CN201880098115.5A priority patent/CN113039291A/en
Priority to BR112021005502-9A priority patent/BR112021005502B1/en
Publication of WO2020062060A1 publication Critical patent/WO2020062060A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C13SUGAR INDUSTRY
    • C13KSACCHARIDES OBTAINED FROM NATURAL SOURCES OR BY HYDROLYSIS OF NATURALLY OCCURRING DISACCHARIDES, OLIGOSACCHARIDES OR POLYSACCHARIDES
    • C13K13/00Sugars not otherwise provided for in this class
    • C13K13/002Xylose

Definitions

  • the present invention relates to a method for purifying xylose, wherein the xylose is purified by using a quaternary ammonium compound.
  • the present invention also relates to a xylose composition obtained by said method.
  • Xylose is a pentose sugar which is widely used for applications such as food additives and pharmaceutical products. It is prepared by the acid hydrolysis of ligno-cellulosic materials containing hemicelluloses having a high proportion of xylose units or xylans in their molecules. In addition to hemicelluloses, ligno-cellulosic material to contain lignin, cellulose and other carbohydrates. Furthermore, hemicellulose molecules contain, in addition to xylans, units of other sugars. Hemicelluloses derived from different ligno-cellulosic materials vary in structure, some containing a greater proportion of xylans in their molecules than are contained in the molecules of other hemicelluloses. In the production of xylose, it is necessary to separate lignin, cellulose and other materials from the product of the initial hydrolysis.
  • the manufacturing process of xylose generally comprises steps of (I) hydrolyzing plant-derived materials which contain xylose, such as sawdusts, straws, and cornstalks, so as to obtain a raw xylose-containing liquid, (II) purification, and (III) crystallization.
  • the raw xylose-containing liquid in (I) is normally very dark and contains impurities.
  • the impurities mainly include side products of Maillard reaction, lignins, and aromatic pigments. The impurities have to be removed so as to obtain xylose with high purity and good quality.
  • wastes from papermaking industry are also used as raw materials for making xylose.
  • the wastes from papermaking industry contain not only celluloses, lignins, but also impurities like chlorinated aromatic hydrocarbons, polycyclic aromatic hydrocarbons. In such case, purification becomes more difficult.
  • the wastes are processed into a xylose containing syrup, which is subsequently purified by using activated carbons, ion exchange resins or membrane filters.
  • US Patent No. US 5340403 B2 disclosed a process in which a xylose containing syrup is decolored by activated carbon.
  • activated carbon can absorb indiscriminately impurities as well as xylose which is the desired product. For this reason, adding large amount of activated carbon not only leads to high costs, but also cause reduced yield of xylose.
  • ion exchange resins can be used in decolorization of xylose syrup.
  • US Patent No. US3985815 B1 discloses a method using crosslinked polystyrene.
  • the purification process utilizing the ion exchange resin is time consuming and require use of water in large amount.
  • raw hydrolyzed xylose liquid or syrup generally has high temperature and strong acidity. It can thus damage the resin and generate large amount of liquid waste which can be hazardous to environment.
  • Membrane filter is also an option, however this method is expensive and the purification efficiency is not satisfactory.
  • the present invention aims at developing a method for purifying xylose, which has good purification efficiency and which is fast and cost efficient.
  • the present invention relates to a method for purifying xylose, comprising a step of adding to a raw xylose-containing liquid a quaternary ammonium compound.
  • the quaternary ammonium compound is according to the general formula (I) :
  • R 1 , R 2 , R 3 and R 4 which may be the same or different, is a C 1 -C 30 hydrocarbyl group, optionally containing a hetero atom, or an ester or amide group;
  • X is an anion
  • y is the valence of X.
  • the quaternary ammonium compound is according to the general formula (II)
  • R 1 , R 2 , R 3 and R 4 which may be the same or different, is a C 1 -C 30 hydrocarbyl group, wherein at least one of R 1 , R 2 , R 3 and R 4 is a C 10 -C 28 alkyl or hydroxyalkyl group;
  • X is an anion
  • y is the valence of X.
  • the quaternary ammonium compound is according to general formula (III)
  • R 1 is a C 10 -C 28 alkyl or hydroxyalkyl, each of R 2 and R 3 is methyl, R 4 is benzyl,
  • X is an anion
  • y is the valence of X.
  • the quaternary ammonium compound is according to general formula (IV)
  • R 1 and R 2 is independently a C 10 -C 28 alkyl or hydroxyalkyl, R 3 is methyl,
  • R 4 is methyl or benzyl
  • X is an anion
  • y is the valence of X.
  • the present invention also relates to a xylose composition, wherein the xylose composition contains a xylose obtained by using the method of the present invention.
  • any particular upper concentration, weight ratio or amount can be associated with any particular lower concentration, weight ratio or amount.
  • hydrocarbyl should be understand as including but not limited to saturated and unsaturated hydrocarbyl groups, straight, branched or cyclic hydrocarbyl groups, aliphatic or aromatic groups, substituted or unsubstituted hydrocarbyl groups, etc..
  • Hydrocarbyl group includes not only single species hydrocarbyl like methyl, ethyl and so on, but also mixed hydrocarbyls from natural sources (animal and plants) , for example, palmityl alkyl and tallow alkyl.
  • alkyl means a saturated hydrocarbon radical, which may be straight, branched or cyclic, such as methyl, ethyl, n-propyl, iso-propyl, n-butyl, sec-butyl, t-butyl, pentyl, n-hexyl, cyclohexyl.
  • hydroxyalkyl means an alkyl radical, which is substituted with a hydroxyl groups, such as hydroxymethyl, hydroxyethyl, hydroxypropyl, and hydroxydecyl.
  • aryl means a monovalent unsaturated hydrocarbon radical containing one or more six - membered carbon rings in which the unsaturation may be represented by three conjugated double bonds, which may be substituted one or more of carbons of the ring with hydroxy, alkyl, alkenyl, halo, haloalkyl, or amino, such as, for example, phenoxy, phenyl, methylphenyl, dimethylphenyl, trimethylphenyl, chlorophenyl, trichloromethylphenyl, aminophenyl.
  • aralkyl means an alkyl group substituted with one or more aryl groups, such as, for example, phenylmethyl, phenylethyl, triphenylmethyl.
  • quaternary ammonium compound (also referred to as “quat” ) , as used herein, means a compound containing at least one quaternized nitrogen wherein the nitrogen atom is attached to four organic groups.
  • the quat may comprise one or more quaternized nitrogen atoms.
  • the quat comprises only one quaternized nitrogen atom.
  • xylose-containing liquid means a liquid or a liquid mixture which contains xylose, raw xylose, or other raw materiala from which xylose can be made.
  • the liquid here should include but not limited to aqueous solutions and melts containing xylose or raw xylose.
  • the method of the present invention comprises a step of adding a quaternary ammonium compound into a raw xylose-containing liquid.
  • the raw xylose-containing liquid may be obtained by hydrolysis of ligno-cellulosic materials containing hemicelluloses that have a high proportion of xylose units or xylans in their molecules.
  • the raw xylose-containing liquid may be obtained by hydrolysis of cornstalk, sawdust, waste of papermaking industry, or straw.
  • the raw xylose-containing liquid may be a direct product of the hydrolysis treatment.
  • the raw xylose-containing liquid may be a diluted solution, a diluted mixture, or a concentrated syrup.
  • raw materials can be hydrolyzed in presence of an acid or enzyme, and/or by heating.
  • acid or enzyme e.g., benzyl alcohol, benzyl ether, benzyl ether, benzyl ether, benzyl ether, benzyl ether, benzyl ether, benzyl ether, benzyl ether, benzyl ether, benzyl ether, benzyl, naric acid, or hydrochloric acid are preferred for acid treatment.
  • a temperature below boiling point (of water or other solvent) is preferred, 95°C or below is more preferred.
  • the raw material can be mixed with the quaternary ammonium compound before hydrolyzation, during hydrolyzation or after hydrolyzation.
  • the raw material such as the raw xylose-containing liquid, may also be filtered before addition of the quaternary ammonium compound.
  • the quaternary ammonium compound, once added, can be mixed and/or stirred with the raw xylose–containing liquid.
  • the xylose-containing liquid can be heated to a predetermined temperature before adding the quaternary ammonium compound.
  • the heated solution can be mixed by stirring then.
  • the raw xylose-containing liquid can be heated after adding the quaternary ammonium compound. In this case, the solution can be stirred before or after being heated.
  • the raw xylose-containing liquid when the raw xylose-containing liquid is heated in the hydrolyzation step, it can be kept warm (preferably for a short period) till adding the quaternary ammonium compound, which is energy-efficient since the xylose-containing liquid need not to be heated again.
  • heating temperature There is no limit on heating temperature.
  • a temperature below boiling point of water or other solvent
  • 95°C or below is more preferred
  • the quat is preferably added in form of a diluted aqueous solution.
  • the quat may be added in form of a concentrated aqueous solution or a solid, for example a powder or cake.
  • the quat may also be added in form of non-aqueous solution, or solution of mixed solvent, for example, alcohol or water-alcohol can be used as solvent.
  • the solution may contain water, ethanol isopropanol or isopropanol as solvent.
  • the quat may also be added with other addictive like flocculant, activated carbon or other adsorbents.
  • Dosage of the quaternary ammonium compound may be from 200 to 5000 ppm, preferably from 200 to 3000 ppm, more preferably from 500 to 3000 ppm, even more preferably from 1000 to 2000 ppm.
  • the method of the present invention is characterized in that adding the quaternary ammonium compound, preferably into a raw xylose-containing liquid obtained by hydrolyzation of raw material.
  • the purified xylose can be subject to further steps which are known by a skilled person, such as seperration (for example, by filtration or centrifugalization) , concentration (for example, by evaporation, preferably at a reduced pressure and/or at a high temperature) , crystallization, washing and drying the crystallized xylose.
  • the purification method of the present invention can be used solely or can be used in combination with other purification methods, for example, purification by using membrane filter, activated carbon, or ion exchange resin.
  • the quaternary ammonium compound can be added before or after any one of the steps above.
  • the quaternary ammonium compound is preferably according to the general formula (I) :
  • R 1 , R 2 , R 3 and R 4 which may be the same or different, is a C 1 -C 30 hydrocarbyl group, typically an alkyl, hydroxyalkyl, aryl or aralkyl, optionally containing a heteroatom, or an ester or amide group;
  • X is an anion, for example halide, such as Cl or Br, sulphate, alkyl sulphate, nitrate or acetate;
  • y is the valence of X.
  • the quaternary ammonium compound is according to the general formula (II)
  • R 1 , R 2 , R 3 and R 4 which may be the same or different, is a C 1 -C 30 hydrocarbyl group, typically an alkyl, hydroxyalkyl, aryl or aralkyl, wherein at least one of R 1 , R 2 , R 3 and R 4 is a C 10 -C 28 alkyl or hydroxyalkyl group;
  • X is an anion, for example halide, such as Cl or Br, sulphate, alkyl sulphate, nitrate or acetate;
  • y is the valence of X.
  • R 1 ⁇ R 4 can be replaced by a heteroatom like O, S and N, preferably O.
  • number of carbon atoms being replaced by heteroatom is not limited, preferably 4 or less carbon atoms are replaced by heteroatom, more preferably two or three carbon atoms are replaced by heteroatom, most preferably one.
  • R 1 , R 2 , R 3 and R 4 may be an alkyl such as methyl, ethyl, n-propyl, iso-propyl, n-butyl, sec-butyl, t-butyl, pentyl, n-hexyl, cyclohexyl, dodecyl, tetradecyl, cetyl, octadecyl, eicosyl.
  • R 1 , R 2 , R 3 and R 4 may be an hydroalkyl of the alkyls listed above.
  • R 1 , R 2 , R 3 and R 4 may be an aryl such as phenoxy, phenyl, methylphenyl, dimethylphenyl, trimethylphenyl, chlorophenyl, trichloromethylphenyl, aminophenyl.
  • R 1 , R 2 , R 3 and R 4 may be an alkylaryl, such as benzyl phenylethyl, phenyl-n-propyl, phenyl-iso-propyl, phenyl-n-butyl, phenyl-sec-butyl, phenyl-t-butyl, phenylpentyl, phenyl-n-hexyl, cyclohexyl, phenyldodecyl, phenyltetradecyl, phenylcetyl, phenyloctadecyl, phenyleicosyl.
  • alkylaryl such as benzyl phenylethyl, phenyl-n-propyl, phenyl-iso-propyl, phenyl-n-butyl, phenyl-sec-butyl, phenyl-t-butyl, phenylpentyl,
  • X may be anions like Cl - , Br - , F - , I - , SO 4 2- , HSO 4 - , PO 3 3- , HPO 3 2- , H 2 PO 3 - , CO 3 2- , HCO 3 - , NO 3 - , preferably halide ion, like Cl - or Br - .
  • the anion can also be the anion part of organic acids like acetic acid, maleic acid, fumaric acid, iconic acid.
  • the quaternary ammonium compound is according to general formula (III)
  • R 1 is a C 10 -C 28 alkyl or hydroxyalkyl, each of R 2 and R 3 is methyl, R 4 is benzyl,
  • X is an anion
  • y is the valence of X.
  • the quaternary ammonium compound is according to general formula (IV)
  • R 1 and R 2 is independently a C 10 -C 28 alkyl or hydroxyalkyl, R 3 is methyl, R 4 is methyl or benzyl
  • X is an anion
  • y is the valence of X.
  • Examples of the quaternary ammonium compound suitable for the invention include and are not limited to didecyl dimethyl ammonium chloride, C 12-16 -alkyldimethyl benzyl ammonium chloride, hydrogenated tallowdimethyl benzyl ammonium chloride, dihydrogenated tallow benzyl methyl ammonium chloride, and dihydrogenated tallowdimethylammonium chloride.
  • quaternary ammonium compound suitable for the invention include and are not limit to D1217S, 1831 and T05 (all from Solvay) .
  • the quaternary ammonium compound may comprise one or more of the compounds above. It can be used with other functional addictive
  • Step 1 Waste of papermaking industry was used as the raw material, to obtain a raw xylose liquid by acid hydroxylation (add sulfuric acid to pH ⁇ 1) , and heat the raw xylose liquid to 70 ⁇ 95°C.
  • Step 2 add calculated amount of the quaternary ammonium compound on the weight of raw xylose liquid and stir for approx. 1 min at 70 ⁇ 95°C.
  • Step 4 filter and test the color value.
  • Step 1 collect the clear filtrate (adjust pH to 4.5)
  • Step 2 check the brix with Abbe Refractometer (from ATAGO Company)
  • Step 3 check the adsorption at 420nm using 1 cm cuvette
  • color value (A420 /Brix*L) *10 5 , unit is IU 420
  • A420 is the adsorption at 420 nm
  • Brix is the brix of the xylose liquid measured by Abbe Refractometer
  • Color removal (%) [color value (raw liquid) –color value (clear liquid) ] /color value (raw liquid) *100
  • E1 refers to Example 1 and so on.
  • CE1 refers to Comparative Example 1 and so on.
  • the quaternary ammonium compound of the present invention provided higher color reduction compared to PAC or the tertiary amine.
  • the quat according to the invention provided reduced scaling. This is particular advantageous when the purified xylose is subject to concentration by heating. High scale will be harmful for the equipment used for concentration step and will require additional efforts to remove the scales in the concentration equipment from time to time.

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biochemistry (AREA)
  • Organic Chemistry (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

A method for purifying xylose, comprising a step of adding to a raw xylose-containing liquid a quaternary ammonium compound.

Description

Method for Purifying Xylose Technical Field
The present invention relates to a method for purifying xylose, wherein the xylose is purified by using a quaternary ammonium compound. The present invention also relates to a xylose composition obtained by said method.
Background Arts
Xylose is a pentose sugar which is widely used for applications such as food additives and pharmaceutical products. It is prepared by the acid hydrolysis of ligno-cellulosic materials containing hemicelluloses having a high proportion of xylose units or xylans in their molecules. In addition to hemicelluloses, ligno-cellulosic material to contain lignin, cellulose and other carbohydrates. Furthermore, hemicellulose molecules contain, in addition to xylans, units of other sugars. Hemicelluloses derived from different ligno-cellulosic materials vary in structure, some containing a greater proportion of xylans in their molecules than are contained in the molecules of other hemicelluloses. In the production of xylose, it is necessary to separate lignin, cellulose and other materials from the product of the initial hydrolysis.
The manufacturing process of xylose generally comprises steps of (I) hydrolyzing plant-derived materials which contain xylose, such as sawdusts, straws, and cornstalks, so as to obtain a raw xylose-containing liquid, (II) purification, and (III) crystallization. The raw xylose-containing liquid in (I) is normally very dark and contains impurities. The impurities mainly include side products of Maillard reaction, lignins, and aromatic pigments. The impurities have to be removed so as to obtain xylose with high purity and good quality.
In recent years, to make good use of wastes, wastes from papermaking industry are also used as raw materials for making xylose. However, it remains a challenge to separate xylose from these wastes. The wastes from papermaking industry contain not only celluloses, lignins, but also  impurities like chlorinated aromatic hydrocarbons, polycyclic aromatic hydrocarbons. In such case, purification becomes more difficult. Conventionally, the wastes are processed into a xylose containing syrup, which is subsequently purified by using activated carbons, ion exchange resins or membrane filters.
For example, US Patent No. US 5340403 B2 disclosed a process in which a xylose containing syrup is decolored by activated carbon. However, there are limitations on decolorization ability of activated carbon, because activated carbon can absorb indiscriminately impurities as well as xylose which is the desired product. For this reason, adding large amount of activated carbon not only leads to high costs, but also cause reduced yield of xylose.
Also, ion exchange resins can be used in decolorization of xylose syrup. For example, US Patent No. US3985815 B1 discloses a method using crosslinked polystyrene. However, the purification process utilizing the ion exchange resin is time consuming and require use of water in large amount. Furthermore, raw hydrolyzed xylose liquid or syrup generally has high temperature and strong acidity. It can thus damage the resin and generate large amount of liquid waste which can be hazardous to environment. Membrane filter is also an option, however this method is expensive and the purification efficiency is not satisfactory.
Based on the above, the present invention aims at developing a method for purifying xylose, which has good purification efficiency and which is fast and cost efficient.
Summary of Invention
It has been found that the above objective can be achieved by the present invention in which a quaternary ammonium compound is used for purifying xylose. Use of the quaternary ammonium compound allows high selectivity in removing the undesired impurities and dosage of the reagents required is low. In addition, the purification process is fast and cost efficient.
The present invention relates to a method for purifying xylose, comprising a  step of adding to a raw xylose-containing liquid a quaternary ammonium compound.
Preferably, the quaternary ammonium compound is according to the general formula (I) :
[N + (R 1) (R 2) (R 3) (R 4) ]  yX -    (I)
wherein:
R 1, R 2, R 3 and R 4, which may be the same or different, is a C 1-C 30 hydrocarbyl group, optionally containing a hetero atom, or an ester or amide group;
X is an anion;
y is the valence of X.
In some embodiments, the quaternary ammonium compound is according to the general formula (II)
[N + (R 1) (R 2) (R 3) (R 4) ]  yX -    (II)
wherein:
R 1, R 2, R 3 and R 4, which may be the same or different, is a C 1-C 30 hydrocarbyl group, wherein at least one of R 1, R 2, R 3 and R 4 is a C 10-C 28 alkyl or hydroxyalkyl group;
X is an anion;
y is the valence of X.
In some embodiments, the quaternary ammonium compound is according to general formula (III)
[N + (R 1) (R 2) (R 3) (R 4) ]  yX -    (III)
wherein R 1 is a C 10-C 28 alkyl or hydroxyalkyl, each of R 2 and R 3 is methyl, R 4 is benzyl,
X is an anion,
y is the valence of X.
In some embodiments, the quaternary ammonium compound is according to general formula (IV)
[N +  (R 1) (R 2) (R 3) (R 4) ]  yX -    (IV)
wherein R 1 and R 2 is independently a C 10-C 28 alkyl or hydroxyalkyl, R 3 is methyl,
R 4 is methyl or benzyl,
X is an anion,
y is the valence of X.
The present invention also relates to a xylose composition, wherein the xylose composition contains a xylose obtained by using the method of the present invention.
Detailed Description
The present invention is described by detailed embodiments and examples below only for the purpose of better understanding, these embodiments and examples should not be interpreted as limit to the present invention.
Throughout the description, including the claims, the term "comprising one" or “comprising a" should be understood as being synonymous with the term "comprising at least one" , unless otherwise specified, and "between" should be understood as being inclusive of the limits.
It should be noted that in specifying any range of concentration, weight ratio or amount, any particular upper concentration, weight ratio or amount can be associated with any particular lower concentration, weight ratio or amount.
As used herein, “hydrocarbyl” should be understand as including but not limited to saturated and unsaturated hydrocarbyl groups, straight, branched or cyclic hydrocarbyl groups, aliphatic or aromatic groups, substituted or unsubstituted hydrocarbyl groups, etc.. Hydrocarbyl group includes not only single species hydrocarbyl like methyl, ethyl and so on, but also mixed hydrocarbyls from natural sources (animal and plants) , for example, palmityl alkyl and tallow alkyl.
As used herein, the term "alkyl" means a saturated hydrocarbon radical, which may be straight, branched or cyclic, such as methyl, ethyl, n-propyl, iso-propyl, n-butyl, sec-butyl, t-butyl, pentyl, n-hexyl, cyclohexyl.
As used herein, the term "hydroxyalkyl" means an alkyl radical, which is substituted with a hydroxyl groups, such as hydroxymethyl, hydroxyethyl, hydroxypropyl, and hydroxydecyl.
As used herein, the term "aryl" means a monovalent unsaturated hydrocarbon radical containing one or more six -membered carbon rings in which the unsaturation may be represented by three conjugated double bonds, which may be substituted one or more of carbons of the ring with hydroxy, alkyl, alkenyl, halo, haloalkyl, or amino, such as, for example, phenoxy, phenyl, methylphenyl, dimethylphenyl, trimethylphenyl, chlorophenyl, trichloromethylphenyl, aminophenyl.
As used herein, the term "aralkyl" means an alkyl group substituted with one or more aryl groups, such as, for example, phenylmethyl, phenylethyl, triphenylmethyl.
The term “quaternary ammonium compound” (also referred to as “quat” ) , as used herein, means a compound containing at least one quaternized nitrogen wherein the nitrogen atom is attached to four organic groups. The quat may comprise one or more quaternized nitrogen atoms. Preferably, the quat comprises only one quaternized nitrogen atom.
The term “xylose-containing liquid” , as used herein, means a liquid or a liquid mixture which contains xylose, raw xylose, or other raw materiala from which xylose can be made. The liquid here should include but not limited to aqueous solutions and melts containing xylose or raw xylose.
The method of the present invention comprises a step of adding a quaternary ammonium compound into a raw xylose-containing liquid.
The raw xylose-containing liquid may be obtained by hydrolysis of ligno-cellulosic materials containing hemicelluloses that have a high proportion of xylose units or xylans in their molecules. For example, the raw xylose-containing liquid may be obtained by hydrolysis of cornstalk, sawdust, waste of papermaking industry, or straw. The raw xylose-containing liquid may be a direct product of the hydrolysis treatment. Alternatively, the raw xylose-containing liquid may be a diluted solution, a diluted mixture, or a concentrated syrup.
For the hydrolysis treatment, raw materials can be hydrolyzed in presence of an acid or enzyme, and/or by heating. Well-known strong acids like sulfuric acid, nitric acid, or hydrochloric acid are preferred for acid  treatment.
When heating is applied in the hydrolysis treatment, a temperature below boiling point (of water or other solvent) is preferred, 95℃ or below is more preferred. For having good hydrolyzation efficiency, it is preferred to heat at 50℃ or above, 60℃ or above is more preferred, 70℃ or above is mostly preferred.
In the method of the present invention, the raw material can be mixed with the quaternary ammonium compound before hydrolyzation, during hydrolyzation or after hydrolyzation. The raw material, such as the raw xylose-containing liquid, may also be filtered before addition of the quaternary ammonium compound.
The quaternary ammonium compound, once added, can be mixed and/or stirred with the raw xylose–containing liquid. For example, the xylose-containing liquid can be heated to a predetermined temperature before adding the quaternary ammonium compound. In this case, the heated solution can be mixed by stirring then. On the other hand, the raw xylose-containing liquid can be heated after adding the quaternary ammonium compound. In this case, the solution can be stirred before or after being heated. As another option, when the raw xylose-containing liquid is heated in the hydrolyzation step, it can be kept warm (preferably for a short period) till adding the quaternary ammonium compound, which is energy-efficient since the xylose-containing liquid need not to be heated again. There is no limit on heating temperature. For the purpose of controlling the process easily, a temperature below boiling point (of water or other solvent) is preferred, 95℃ or below is more preferred, and for having good purification efficiency, it is preferred to heat at 50℃ or above, 60℃ or above is more preferred, 70℃ or above is mostly preferred.
For addition of the quat, the quat is preferably added in form of a diluted aqueous solution. Alternatively, the quat may be added in form of a concentrated aqueous solution or a solid, for example a powder or cake. In some embodiments, the quat may also be added in form of non-aqueous solution, or solution of mixed solvent, for example, alcohol or water-alcohol  can be used as solvent. Preferably, the solution may contain water, ethanol isopropanol or isopropanol as solvent. The quat may also be added with other addictive like flocculant, activated carbon or other adsorbents.
Dosage of the quaternary ammonium compound may be from 200 to 5000 ppm, preferably from 200 to 3000 ppm, more preferably from 500 to 3000 ppm, even more preferably from 1000 to 2000 ppm.
The method of the present invention is characterized in that adding the quaternary ammonium compound, preferably into a raw xylose-containing liquid obtained by hydrolyzation of raw material. The purified xylose can be subject to further steps which are known by a skilled person, such as seperration (for example, by filtration or centrifugalization) , concentration (for example, by evaporation, preferably at a reduced pressure and/or at a high temperature) , crystallization, washing and drying the crystallized xylose.
It should be understood that, the purification method of the present invention can be used solely or can be used in combination with other purification methods, for example, purification by using membrane filter, activated carbon, or ion exchange resin. The quaternary ammonium compound can be added before or after any one of the steps above.
The quaternary ammonium compound is preferably according to the general formula (I) :
[N + (R 1) (R 2) (R 3) (R 4) ]  yX -    (I)
wherein:
R 1, R 2, R 3 and R 4, which may be the same or different, is a C 1-C 30 hydrocarbyl group, typically an alkyl, hydroxyalkyl, aryl or aralkyl, optionally containing a heteroatom, or an ester or amide group;
X is an anion, for example halide, such as Cl or Br, sulphate, alkyl sulphate, nitrate or acetate;
y is the valence of X.
In a preferred embodiment, the quaternary ammonium compound is according to the general formula (II)
[N + (R 1) (R 2) (R 3) (R 4) ]  yX -    (II) wherein:
R 1, R 2, R 3 and R 4, which may be the same or different, is a C 1-C 30 hydrocarbyl group, typically an alkyl, hydroxyalkyl, aryl or aralkyl, wherein at least one of R 1, R 2, R 3 and R 4 is a C 10-C 28 alkyl or hydroxyalkyl group; X is an anion, for example halide, such as Cl or Br, sulphate, alkyl sulphate, nitrate or acetate;
y is the valence of X.
Some of the carbon atoms in R 1~R 4 can be replaced by a heteroatom like O, S and N, preferably O. In each group, number of carbon atoms being replaced by heteroatom is not limited, preferably 4 or less carbon atoms are replaced by heteroatom, more preferably two or three carbon atoms are replaced by heteroatom, most preferably one.
R 1, R 2, R 3 and R 4, independently, may be an alkyl such as methyl, ethyl, n-propyl, iso-propyl, n-butyl, sec-butyl, t-butyl, pentyl, n-hexyl, cyclohexyl, dodecyl, tetradecyl, cetyl, octadecyl, eicosyl.
R 1, R 2, R 3 and R 4, independently, may be an hydroalkyl of the alkyls listed above.
R 1, R 2, R 3 and R 4, independently, may be an aryl such as phenoxy, phenyl, methylphenyl, dimethylphenyl, trimethylphenyl, chlorophenyl, trichloromethylphenyl, aminophenyl.
R 1, R 2, R 3 and R 4, independently, may be an alkylaryl, such as benzyl phenylethyl, phenyl-n-propyl, phenyl-iso-propyl, phenyl-n-butyl, phenyl-sec-butyl, phenyl-t-butyl, phenylpentyl, phenyl-n-hexyl, cyclohexyl, phenyldodecyl, phenyltetradecyl, phenylcetyl, phenyloctadecyl, phenyleicosyl.
X may be anions like Cl -, Br -, F -, I -, SO 4 2-, HSO 4 -, PO 3 3-, HPO 3 2-, H 2PO 3 -, CO 3 2-, HCO 3 -, NO 3 -, preferably halide ion, like Cl -or Br -. The anion can also be the anion part of organic acids like acetic acid, maleic acid, fumaric acid, iconic acid.
In a preferred embodiment of the invention, the quaternary ammonium compound is according to general formula (III)
[N + (R 1) (R 2) (R 3) (R 4) ]  yX -    (III)
wherein R 1 is a C 10-C 28 alkyl or hydroxyalkyl, each of R 2 and R 3 is methyl, R 4 is benzyl,
X is an anion,
y is the valence of X.
In another preferred embodiment of the invention, the quaternary ammonium compound is according to general formula (IV)
[N + (R 1) (R 2) (R 3) (R 4) ]  yX -    (IV)
wherein R 1 and R 2 is independently a C 10-C 28 alkyl or hydroxyalkyl, R 3 is methyl, R 4 is methyl or benzyl
X is an anion,
y is the valence of X.
Examples of the quaternary ammonium compound suitable for the invention include and are not limited to didecyl dimethyl ammonium chloride, C 12-16-alkyldimethyl benzyl ammonium chloride, hydrogenated tallowdimethyl benzyl ammonium chloride, dihydrogenated tallow benzyl methyl ammonium chloride, and dihydrogenated tallowdimethylammonium chloride.
Further examples of the quaternary ammonium compound suitable for the invention include and are not limit to
Figure PCTCN2018108415-appb-000001
D1217S, 
Figure PCTCN2018108415-appb-000002
1831 and
Figure PCTCN2018108415-appb-000003
T05 (all from Solvay) .
In the present invention, the quaternary ammonium compound may comprise one or more of the compounds above. It can be used with other functional addictive
Examples
Process of Purifying Xylose
Step 1: Waste of papermaking industry was used as the raw material, to obtain a raw xylose liquid by acid hydroxylation (add sulfuric acid to pH<1) , and heat the raw xylose liquid to 70~95℃.
Step 2: add calculated amount of the quaternary ammonium compound on the weight of raw xylose liquid and stir for approx. 1 min at 70~95℃.
Step 3: adjust the xylose liquid to pH=4.5 with 0.1 mol/L NaOH aqueous solution.
Step 4: filter and test the color value.
De-coloring Test:
Step 1: collect the clear filtrate (adjust pH to 4.5)
Step 2: check the brix with Abbe Refractometer (from ATAGO Company)
Step 3: check the adsorption at 420nm using 1 cm cuvette
Calculation:
color value = (A420 /Brix*L) *10 5, unit is IU 420
A420 is the adsorption at 420 nm
Brix is the brix of the xylose liquid measured by Abbe Refractometer L is the length of the cuvette, unit is cm, L = 1 cm in this experiment Color removal (%) = [color value (raw liquid) –color value (clear liquid) ] /color value (raw liquid) *100
Anti-scaling Test
Heat the filtrate (pH = 4.5, solids content = about 30%) in a round bottomed flask at about 70℃ to remove about 80%of water, then observe scaling on the flask wall. Anti-scaling rate is rated as below.
Low: large amount of scaling
Medium: small amount of scaling
High: very small amount of scaling
For comparative examples, instead of the quaternary ammonium compound, use 2000ppm of powdered activated carbon, and stir for 1~1.5 hours in step 2, the rest are the same as examples.
The reagents used for purification are detailed in Table 1 and the results are provided in Table 2.
E1 refers to Example 1 and so on. CE1 refers to Comparative Example 1 and so on.
Table 1
# Purification Agents Cas No.
E1 didecyl dimethyl ammonium chloride 7173-51-5
E2 C 12-16-alkyldimethyl benzyl ammonium chloride 68424-85-1
E3 Hydrogenated tallowdimethyl benzyl ammonium chloride 8001-54-5
E4 Dihydrogenated tallow benzyl methyl ammonium chloride 73049-75-9
E5 Dihydrogenated tallowdimethyl ammonium chloride 68002-59-5
CE1 bis (2-hydroxyethyl) tallowalkyl amine 61791-44-4
CE2 powdered activated carbon (PAC) -
Table 2
Figure PCTCN2018108415-appb-000004
It can be seen that the quaternary ammonium compound of the present invention provided higher color reduction compared to PAC or the tertiary amine. Also, the quat according to the invention provided reduced scaling. This is particular advantageous when the purified xylose is subject to concentration by heating. High scale will be harmful for the equipment used for concentration step and will require additional efforts to remove the scales in the concentration equipment from time to time.

Claims (8)

  1. A method for purifying xylose, comprising a step of adding to a raw xylose-containing liquid a quaternary ammonium compound.
  2. The method according to claim 1, wherein the quaternary ammonium compound is according to the general formula (I) :
    [N + (R 1) (R 2) (R 3) (R 4) ]  yX - (I)
    wherein:
    R 1, R 2, R 3 and R 4, which may be the same or different, is a C 1-C 30 hydrocarbyl group, optionally containing a hetero atom or an ester or amide group;
    X is an anion;
    y is the valence of X.
  3. The method according to claim 1 or 2, wehrein R 1, R 2, R 3 and R 4, which may be the same or different, is an alkyl, hydroxyalkyl, aryl or aralkyl.
  4. The method according to any one of claims 1 to 3, wherein the quaternary 
    ammonium compound is according to the general formula (II)
    [N + (R 1) (R 2) (R 3) (R 4) ]  yX -     (II)
    wherein:
    R 1, R 2, R 3 and R 4, which may be the same or different, is a C 1-C 30 hydrocarbyl group, at least one of R 1, R 2, R 3 and R 4 is a C 10-C 28 alkyl or hydroxyalkyl group;
    X is an anion;
    y is the valence of X.
  5. The method according to any one of claims 1 to 3, wherein the quaternary ammonium compound is according to general formula (III)
    [N + (R 1) (R 2) (R 3) (R 4) ]  yX -     (III)
    wherein R 1 is a C 10-C 28 alkyl or hydroxyalkyl, each of R 2 and R 3 is methyl, R 4 is benzyl,
    X is an anion,
    y is the valence of X.
  6. The method according to any one of claims 1 to 3, wherein the quaternary ammonium compound is according to general formula (IV)
    [N + (R 1) (R 2) (R 3) (R 4) ]  yX -     (IV)
    wherein R 1 and R 2 is independently a C 10-C 28 alkyl or hydroxyalkyl, R 3 is methyl, R 4 is methyl or benzyl
    X is an anion,
    y is the valence of X.
  7. The method according to any one of claims 1 to 6, wherein the quaternary ammonium compound is selected from the group consisting of : didecyl dimethyl ammonium chloride, C 12-16-alkyldimethyl benzyl ammonium chloride, hydrogenated tallowdimethyl benzyl ammonium chloride, dihydrogenated tallow benzyl methyl ammonium chloride, and dihydrogenated tallowdimethylammonium chloride .
  8. A xylose composition, purified by the method according to any one of claims 1 to 7.
PCT/CN2018/108415 2018-09-28 2018-09-28 Method for Purifying Xylose WO2020062060A1 (en)

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CN201880098115.5A CN113039291A (en) 2018-09-28 2018-09-28 Process for the purification of xylose
BR112021005502-9A BR112021005502B1 (en) 2018-09-28 METHOD FOR PURIFYING XYLOSE

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3698951A (en) * 1967-09-29 1972-10-17 Tate & Lyle Ltd Sugar refining
CN101092436A (en) * 2007-04-06 2007-12-26 李来锁 Process engineering for producing oligo xylose through physical exploding smash method
CN101812546A (en) * 2010-04-23 2010-08-25 广西大学 Preparation of phosphoric acid composite decolorizer and application method thereof
CN103210095A (en) * 2009-11-11 2013-07-17 卡博Ua有限公司 Compositions and processes for improving phosphatation clarification of sugar liquors and syrups
WO2017202240A1 (en) * 2016-05-26 2017-11-30 Rhodia Operations Method for reducing colour impurities in sugar liquid or syrup

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3698951A (en) * 1967-09-29 1972-10-17 Tate & Lyle Ltd Sugar refining
CN101092436A (en) * 2007-04-06 2007-12-26 李来锁 Process engineering for producing oligo xylose through physical exploding smash method
CN103210095A (en) * 2009-11-11 2013-07-17 卡博Ua有限公司 Compositions and processes for improving phosphatation clarification of sugar liquors and syrups
CN101812546A (en) * 2010-04-23 2010-08-25 广西大学 Preparation of phosphoric acid composite decolorizer and application method thereof
WO2017202240A1 (en) * 2016-05-26 2017-11-30 Rhodia Operations Method for reducing colour impurities in sugar liquid or syrup

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