WO2020006648A1 - Ammonium polyphosphate based and diammonium phosphate based fire-retardant compositions - Google Patents
Ammonium polyphosphate based and diammonium phosphate based fire-retardant compositions Download PDFInfo
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- WO2020006648A1 WO2020006648A1 PCT/CA2019/050936 CA2019050936W WO2020006648A1 WO 2020006648 A1 WO2020006648 A1 WO 2020006648A1 CA 2019050936 W CA2019050936 W CA 2019050936W WO 2020006648 A1 WO2020006648 A1 WO 2020006648A1
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- WIPO (PCT)
- Prior art keywords
- fire
- retardant composition
- agent
- corrosion inhibiting
- composition includes
- Prior art date
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- 239000000203 mixture Substances 0.000 title claims abstract description 116
- 239000003063 flame retardant Substances 0.000 title claims abstract description 106
- 239000004114 Ammonium polyphosphate Substances 0.000 title claims abstract description 23
- 239000005696 Diammonium phosphate Substances 0.000 title claims abstract description 23
- 235000019826 ammonium polyphosphate Nutrition 0.000 title claims abstract description 23
- 229920001276 ammonium polyphosphate Polymers 0.000 title claims abstract description 23
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 title claims abstract description 23
- 229910000388 diammonium phosphate Inorganic materials 0.000 title claims abstract description 23
- 235000019838 diammonium phosphate Nutrition 0.000 title claims abstract description 23
- 230000007797 corrosion Effects 0.000 claims abstract description 40
- 238000005260 corrosion Methods 0.000 claims abstract description 40
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 30
- 230000002401 inhibitory effect Effects 0.000 claims abstract description 30
- 239000004094 surface-active agent Substances 0.000 claims abstract description 30
- YXIWHUQXZSMYRE-UHFFFAOYSA-N 1,3-benzothiazole-2-thiol Chemical compound C1=CC=C2SC(S)=NC2=C1 YXIWHUQXZSMYRE-UHFFFAOYSA-N 0.000 claims abstract description 22
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 claims abstract description 22
- 239000003995 emulsifying agent Substances 0.000 claims abstract description 22
- 235000019333 sodium laurylsulphate Nutrition 0.000 claims abstract description 22
- 239000002562 thickening agent Substances 0.000 claims abstract description 20
- 239000003086 colorant Substances 0.000 claims abstract description 17
- 239000000375 suspending agent Substances 0.000 claims abstract description 15
- 239000002159 nanocrystal Substances 0.000 claims abstract description 14
- -1 potassium ferricyanide Chemical compound 0.000 claims abstract description 11
- 239000000276 potassium ferrocyanide Substances 0.000 claims abstract description 11
- XOGGUFAVLNCTRS-UHFFFAOYSA-N tetrapotassium;iron(2+);hexacyanide Chemical compound [K+].[K+].[K+].[K+].[Fe+2].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-] XOGGUFAVLNCTRS-UHFFFAOYSA-N 0.000 claims abstract description 11
- KWIPUXXIFQQMKN-UHFFFAOYSA-N 2-azaniumyl-3-(4-cyanophenyl)propanoate Chemical compound OC(=O)C(N)CC1=CC=C(C#N)C=C1 KWIPUXXIFQQMKN-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229940090948 ammonium benzoate Drugs 0.000 claims abstract description 10
- 239000000230 xanthan gum Substances 0.000 claims abstract description 10
- 229920001285 xanthan gum Polymers 0.000 claims abstract description 10
- 229940082509 xanthan gum Drugs 0.000 claims abstract description 10
- 235000010493 xanthan gum Nutrition 0.000 claims abstract description 10
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000012964 benzotriazole Substances 0.000 claims abstract description 9
- 239000006260 foam Substances 0.000 claims abstract description 9
- 150000001765 catechin Chemical class 0.000 claims abstract description 8
- 235000005487 catechin Nutrition 0.000 claims abstract description 8
- ADRVNXBAWSRFAJ-UHFFFAOYSA-N catechin Natural products OC1Cc2cc(O)cc(O)c2OC1c3ccc(O)c(O)c3 ADRVNXBAWSRFAJ-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229920002134 Carboxymethyl cellulose Polymers 0.000 claims abstract description 7
- 229920001732 Lignosulfonate Polymers 0.000 claims abstract description 7
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims abstract description 7
- 239000001768 carboxy methyl cellulose Substances 0.000 claims abstract description 7
- 235000010948 carboxy methyl cellulose Nutrition 0.000 claims abstract description 7
- 150000007942 carboxylates Chemical class 0.000 claims abstract description 7
- 239000008112 carboxymethyl-cellulose Substances 0.000 claims abstract description 7
- 239000001913 cellulose Substances 0.000 claims abstract description 7
- 229920002678 cellulose Polymers 0.000 claims abstract description 7
- 229920005610 lignin Polymers 0.000 claims abstract description 7
- 239000002245 particle Substances 0.000 claims abstract description 7
- 150000003871 sulfonates Chemical class 0.000 claims abstract description 7
- 239000004927 clay Substances 0.000 claims description 18
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 16
- 229960000892 attapulgite Drugs 0.000 claims description 5
- 229910052625 palygorskite Inorganic materials 0.000 claims description 5
- 239000003112 inhibitor Substances 0.000 description 9
- 238000009472 formulation Methods 0.000 description 8
- 229940054266 2-mercaptobenzothiazole Drugs 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 239000000499 gel Substances 0.000 description 3
- SVTBMSDMJJWYQN-UHFFFAOYSA-N 2-methylpentane-2,4-diol Chemical compound CC(O)CC(C)(C)O SVTBMSDMJJWYQN-UHFFFAOYSA-N 0.000 description 2
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 2
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 2
- 235000011130 ammonium sulphate Nutrition 0.000 description 2
- PANJMBIFGCKWBY-UHFFFAOYSA-N iron tricyanide Chemical compound N#C[Fe](C#N)C#N PANJMBIFGCKWBY-UHFFFAOYSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229940083575 sodium dodecyl sulfate Drugs 0.000 description 2
- ITZWYSUTSDPWAQ-UHFFFAOYSA-N 2,3-dimethylbutane-1,3-diol Chemical compound OCC(C)C(C)(C)O ITZWYSUTSDPWAQ-UHFFFAOYSA-N 0.000 description 1
- 229910001369 Brass Inorganic materials 0.000 description 1
- 229910000906 Bronze Inorganic materials 0.000 description 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- YJVBLROMQZEFPA-UHFFFAOYSA-L acid red 26 Chemical compound [Na+].[Na+].CC1=CC(C)=CC=C1N=NC1=C(O)C(S([O-])(=O)=O)=CC2=CC(S([O-])(=O)=O)=CC=C12 YJVBLROMQZEFPA-UHFFFAOYSA-L 0.000 description 1
- SNAAJJQQZSMGQD-UHFFFAOYSA-N aluminum magnesium Chemical compound [Mg].[Al] SNAAJJQQZSMGQD-UHFFFAOYSA-N 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 239000010974 bronze Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- YAGKRVSRTSUGEY-UHFFFAOYSA-N ferricyanide Chemical compound [Fe+3].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-].N#[C-] YAGKRVSRTSUGEY-UHFFFAOYSA-N 0.000 description 1
- 239000004872 foam stabilizing agent Substances 0.000 description 1
- 229940051250 hexylene glycol Drugs 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 230000000979 retarding effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K21/00—Fireproofing materials
- C09K21/02—Inorganic materials
- C09K21/04—Inorganic materials containing phosphorus
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F11/00—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
- C23F11/08—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids
- C23F11/18—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids using inorganic inhibitors
- C23F11/187—Mixtures of inorganic inhibitors
- C23F11/188—Mixtures of inorganic inhibitors containing phosphates
Definitions
- the present invention relates to fire-retardant compositions and, in particular, to ammonium polyphosphate based fire-retardant compositions and diammonium phosphate based fire-retardant compositions comprising potassium ferricyanide and/or potassium ferrocyanide.
- ammonium polyphosphate based fire-retardant compositions and diammonium phosphate based fire-retardant compositions to combat wildland fires.
- ammonium polyphosphate and diammonium phosphate are corrosive and may damage equipment used to produce, store, handle, and apply the fire- retardant composition.
- corrosion inhibiting agents which reduce the corrosivity of ammonium polyphosphate based fire-retardant compositions and diammonium phosphate based fire-retardant compositions.
- Ammonium polyphosphate based fire-retardant compositions and diammonium phosphate based fire- retardant compositions may also include a coloring agent, a suspending agent, a surfactant, a thickening agent, or any combination thereof.
- United States Patent No. 3,960,735 which issued on July 1, 1976, to Lacey discloses a composition consisting essentially of an ammonium polyphosphate liquid and an iron cyanide blue.
- the iron cyanide blue being is in a minor amount effective to substantially reduce the corrosiveness of said composition to aluminum to less than or equal to 1 mil per year as determined by the "Uniform Corrosion" test set forth in Section
- United States Patent No. 4,176,071 which issued on November 27, 1979, to Couch discloses a corrosion inhibitor mixture for ammonium sulfate fire-retardant compositions.
- the fire-retardant compositions generally comprise ammonium sulfate, a thickening agent, and water.
- the corrosion inhibitor mixture comprises a water-soluble cyanide compound and a water-soluble ortho-phosphate compound.
- the components of the corrosion inhibitor mixture are present in the fire-retardant compositions in a minor effective amount at least sufficient to inhibit the corrosivity of the fire retardant composition to aluminum, mild steel, and brass to less than 1 mil per year.
- an ammonium polyphosphate based fire-retardant composition comprising an ammonium polyphosphate, a suspending agent, a coloring agent, a surfactant, an emulsifier, a thickening agent, and a corrosion inhibiting agent.
- the suspending agent may be a sheared clay.
- the sheared clay may be a sheared Attapulgite clay.
- the coloring agent may be iron oxide.
- the surfactant may be selected from the group of surfactants including sulfonates, sodium dodecyl sulfate, sodium lauryl sulfate, and foams.
- the emulsifier may be selected from the group of emulsifiers including carboxyl acids, carboxylates, carboxymethyl cellulose, catechins, lignosulfonates, nanocrystals of lignin, and nanocrystals of cellulose.
- the surfactant may be an emulsifier.
- the thickening agent may be Xanthan gum with a weight average particle size diameter greater than 100 microns.
- the corrosion inhibiting agent may be potassium ferricyanide or potassium ferrocyanide.
- the fire-retardant composition further includes a corrosion inhibiting agent selected from the group of corrosion inhibiting agents including benzotri azole, 2-mercaptobenzothiazole, ammonium benzoate, and sodium dodecyl sulfate.
- a diammonium phosphate based fire-retardant composition comprising a diammonium phosphate, a suspending agent, a coloring agent, a surfactant, a thickening agent, and a corrosion inhibiting agent.
- the suspending agent may be a sheared clay.
- the sheared clay may be a sheared Attapulgite clay.
- the coloring agent may be iron oxide.
- the surfactant may be selected from the group of surfactants including sulfonates, sodium dodecyl sulfate, sodium lauryl sulfate, and foams.
- the emulsifier may be selected from the group of emulsifiers including carboxyl acids, carboxylates, carboxymethyl cellulose, catechins, lignosulfonates, nanocrystals of lignin, and nanocrystals of cellulose.
- the surfactant may be an emulsifier.
- the thickening agent may be Xanthan gum with a weight average particle size diameter greater than 100 microns.
- the corrosion inhibiting agent may be potassium ferricyanide or potassium ferrocyanide.
- the fire-retardant composition further includes a corrosion inhibiting agent selected from the group of corrosion inhibiting agents including benzotriazole, 2- mercaptobenzothiazole, ammonium benzoate, and sodium dodecyl sulfate.
- fire-retardant compositions including an ammonium polyphosphate and a thickening agent.
- the fire-retardant compositions may also include a coloring agent, a surfactant, a thickening agent, or any combination thereof.
- the fire-retardant compositions may include between about 88.0 wt % and about 95.0 wt % ammonium polyphosphate as the active fire-retardant component.
- the fire-retardant compositions may alternatively include between about 88.0 wt % and about 98.0 wt % diammonium phosphate (DAP) as an active fire-retardant component.
- the fire- retardant composition may still alternatively include a combination of ammonium polyphosphate and diammonium phosphate (DAP) as an active fire-retardant component.
- the fire-retardant composition may include between about 8.0 wt% and 15.0 by wt% ammonium polyphosphate and may include between about 85.0 wt% and 92.0 by wt% diammonium phosphate (DAP).
- the fire-retardant composition may include about 10.0 wt% ammonium polyphosphate and may include about 90.0 wt% diammonium phosphate (DAP).
- the fire-retardant compositions may include between about 1.0 wt % and about 2.0 wt % of a suspending agent. The suspending agent reduces separation and settling of the fire-retardant compositions during storage.
- the suspending agent may be in the form of a sheared clay such as Attapulgite clay, for example, a hydrous magnesium aluminum silicate gels such as MINI-U-GEL® FG or MINI-U-GEL® 400 from Active Minerals International, LLC of 1130 Dade Street, Quincy, Florida 32351. Sheared clay may also function as a thickening agent to hold the fire-retardant composition together.
- a sheared clay such as Attapulgite clay, for example, a hydrous magnesium aluminum silicate gels such as MINI-U-GEL® FG or MINI-U-GEL® 400 from Active Minerals International, LLC of 1130 Dade Street, Quincy, Florida 32351.
- Sheared clay may also function as a thickening agent to hold the fire-retardant composition together.
- the fire-retardant compositions may include between about 1.0 wt % and about 3.5 wt % of a coloring agent.
- the coloring agent is used to increase the visibility of the fire-retardant compositions when the fire-retardant compositions are applied to wildland.
- the coloring agent may be an iron oxide coloring agent in the form of Bayferrox® Red 101 from Lanxess Deutschland GmbH of D-51369 Leverkusen, Federal Republic of Germany.
- the fire-retardant compositions may include between about 1.0 wt % and about 3.0 wt % of a thickening agent.
- the thickening agent allows for more even distribution of the fire-retardant compositions when they are dropped from the air.
- the thickening agent may be Xanthan gum with a weight average particle size diameter greater than 100 microns. Xanthan gum may add viscosity and elasticity to the fire- retardant composition.
- the fire retardant compositions may include up to about 1.0 wt % of a surfactant. The surfactants support the even spread of corrosion inhibiting agents and other compounds within the fire-retardant composition to better dissipate the corrosion inhibiting agents.
- the surfactant may be sulfonates, sodium dodecyl sulfate, sodium lauryl sulfate, and foams.
- the foams are Class A foams which will consist of a surfactant or detergent, and organic solvents (e.g., trimethyl-trimethylene glycol and hexylene glycol), foam stabilizers (e.g., lauryl alcohol), and corrosion inhibitors.
- the fire retardant compositions may include up to about 1.0 wt % of an emulsifier.
- the emulsifiers stabilize emulsions or mixes and to allow the inhibitors a substrate to better be available to prevent corrosion by attaching to metals.
- the emulsifier may be carboxyl acids, carboxylates, carboxymethyl cellulose, catechins, lignosulfonates, nanocrystals of lignin, or nanocrystals of cellulose.
- the fire-retardant composition further includes corrosion inhibiting agents selected from the group of corrosion inhibiting agents including potassium ferricyanide, potassium ferrocyanide, benzotri azole, 2-mercaptobenzothiazole, ammonium benzoate.
- the corrosion inhibiting agents reduce the corrosiveness of the fire-retardant composition.
- the fire-retardant composition may include between about 0.0 wt % and about 3.5 wt % potassium ferrocyanide.
- the fire-retardant composition may include between about 0.0 wt % and about 3.5 wt % potassium ferrocyanide.
- the fire-retardant composition may include between about 0.0 wt % and about 2.5 wt % benzotri azole.
- the fire-retardant composition may include between about 0.0 wt % and about 1.0 wt % 2- mercaptobenzothiazole as a corrosion inhibitor or 2-mercaptobenzothiazole added with other corrosion inhibitors to add synergy.
- the fire-retardant composition may include between about 0.0 wt % and about 1.5 wt % ammonium benzoate.
- the corrosion inhibitors provide the required protection required for aluminum, steel and bronze.
- the inhibitors may reduce the corrosion of magnesium.
- the sodium dodecyl sulfate and catechins may also function as corrosion inhibiting agents.
- the fire-retardant compositions are formulated to pass the USDA Forest Service Specification 5l00-304c as a Wet Concentrate and as a mixed (diluted) fire- retardant composition, with appropriate Health and Safety Performance, Combustion- Retarding Effectiveness, Physical Properties, and Materials Effects. It will be understood by a person skilled in the art that the components and wt % thereof will differ between different formulations. For example, formulations with higher wt % ferricyanide or ferrocyanide (e.g. above 2.66 wt %) may not require a surfactant or emulsifier.
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- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Fireproofing Substances (AREA)
Abstract
An ammonium polyphosphate based fire-retardant composition comprises an ammonium polyphosphate or a diammonium phosphate, a suspending agent, a coloring agent, a surfactant, a thickening agent, and a corrosion inhibiting agent. The fire-retardant composition may include about 10.0 wt% ammonium polyphosphate and may include about 90.0 wt% diammonium phosphate (DAP).The surfactant may be selected from the group of surfactants including sulfonates, sodium dodecyl sulfate, sodium lauryl sulfate, and foams. The emulsifier may be selected from the group of emulsifiers including carboxyl acids, carboxylates, carboxymethyl cellulose, catechins, lignosulfonates, nanocrystals of lignin, and nanocrystals of cellulose. The surfactant may be an emulsifier. The thickening agent may be Xanthan gum with a weight average particle size diameter greater than 100 microns. The corrosion inhibiting agent may be potassium ferricyanide or potassium ferrocyanide. The fire-retardant composition further includes a corrosion inhibiting agent selected from the group of corrosion inhibiting agents including benzotriazole, 2-mercaptobenzothiazole, ammonium benzoate, and sodium dodecyl sulfate.
Description
AMMONIUM POLYPHOSPHATE BASED AND DIAMMONIUM PHOSPHATE BASED FIRE-RETARDANT COMPOSITIONS
BACKGROUND OF THE INVENTION
Field of the Invention
[0001] The present invention relates to fire-retardant compositions and, in particular, to ammonium polyphosphate based fire-retardant compositions and diammonium phosphate based fire-retardant compositions comprising potassium ferricyanide and/or potassium ferrocyanide.
Description of the Related Art
[0002] It is known to use ammonium polyphosphate based fire-retardant compositions and diammonium phosphate based fire-retardant compositions to combat wildland fires. However, ammonium polyphosphate and diammonium phosphate are corrosive and may damage equipment used to produce, store, handle, and apply the fire- retardant composition. There is accordingly a need for corrosion inhibiting agents which reduce the corrosivity of ammonium polyphosphate based fire-retardant compositions and diammonium phosphate based fire-retardant compositions. Ammonium polyphosphate based fire-retardant compositions and diammonium phosphate based fire- retardant compositions may also include a coloring agent, a suspending agent, a surfactant, a thickening agent, or any combination thereof.
[0003] United States Patent No. 3,960,735 which issued on July 1, 1976, to Lacey discloses a composition consisting essentially of an ammonium polyphosphate liquid and an iron cyanide blue. The iron cyanide blue being is in a minor amount effective to substantially reduce the corrosiveness of said composition to aluminum to less than or equal to 1 mil per year as determined by the "Uniform Corrosion" test set forth in Section
Retardant, Forest Fire, Liquid Chemical, Unthickened for Aircraft or Ground Application," issued by the United States Department of Agriculture, Forest Service.
[0004] United States Patent No. 4,176,071 which issued on November 27, 1979, to Couch discloses a corrosion inhibitor mixture for ammonium sulfate fire-retardant compositions. The fire-retardant compositions generally comprise ammonium sulfate, a thickening agent, and water. The corrosion inhibitor mixture comprises a water-soluble cyanide compound and a water-soluble ortho-phosphate compound. The components of the corrosion inhibitor mixture are present in the fire-retardant compositions in a minor effective amount at least sufficient to inhibit the corrosivity of the fire retardant composition to aluminum, mild steel, and brass to less than 1 mil per year.
SUMMARY OF THE INVENTION
[0005] There is provided an ammonium polyphosphate based fire-retardant composition comprising an ammonium polyphosphate, a suspending agent, a coloring agent, a surfactant, an emulsifier, a thickening agent, and a corrosion inhibiting agent. The suspending agent may be a sheared clay. The sheared clay may be a sheared Attapulgite clay. The coloring agent may be iron oxide. The surfactant may be selected from the group of surfactants including sulfonates, sodium dodecyl sulfate, sodium lauryl sulfate, and foams. The emulsifier may be selected from the group of emulsifiers including carboxyl acids, carboxylates, carboxymethyl cellulose, catechins, lignosulfonates, nanocrystals of lignin, and nanocrystals of cellulose. The surfactant may be an emulsifier. The thickening agent may be Xanthan gum with a weight average particle size diameter greater than 100 microns. The corrosion inhibiting agent may be potassium ferricyanide or potassium ferrocyanide. The fire-retardant composition further includes a corrosion inhibiting agent selected from the group of corrosion inhibiting agents including benzotri azole, 2-mercaptobenzothiazole, ammonium benzoate, and sodium dodecyl sulfate.
[0006] There is also provided a diammonium phosphate based fire-retardant composition comprising a diammonium phosphate, a suspending agent, a coloring agent, a surfactant, a thickening agent, and a corrosion inhibiting agent. The suspending agent may be a sheared clay. The sheared clay may be a sheared Attapulgite clay. The coloring agent may be iron oxide. The surfactant may be selected from the group of surfactants including sulfonates, sodium dodecyl sulfate, sodium lauryl sulfate, and foams. The emulsifier may be selected from the group of emulsifiers including carboxyl acids, carboxylates, carboxymethyl cellulose, catechins, lignosulfonates, nanocrystals of lignin, and nanocrystals of cellulose. The surfactant may be an emulsifier. The thickening agent may be Xanthan gum with a weight average particle size diameter greater than 100 microns. The corrosion inhibiting agent may be potassium ferricyanide or potassium ferrocyanide. The fire-retardant composition further includes a corrosion inhibiting agent selected from the group of corrosion inhibiting agents including benzotriazole, 2- mercaptobenzothiazole, ammonium benzoate, and sodium dodecyl sulfate.
DESCRIPTIONS OF THE PREFERRED EMBODIMENTS
[0007] Disclosed are fire-retardant compositions including an ammonium polyphosphate and a thickening agent. The fire-retardant compositions may also include a coloring agent, a surfactant, a thickening agent, or any combination thereof.
[0008] The fire-retardant compositions may include between about 88.0 wt % and about 95.0 wt % ammonium polyphosphate as the active fire-retardant component. The fire-retardant compositions may alternatively include between about 88.0 wt % and about 98.0 wt % diammonium phosphate (DAP) as an active fire-retardant component. The fire- retardant composition may still alternatively include a combination of ammonium polyphosphate and diammonium phosphate (DAP) as an active fire-retardant component. The fire-retardant composition may include between about 8.0 wt% and 15.0 by wt% ammonium polyphosphate and may include between about 85.0 wt% and 92.0 by wt% diammonium phosphate (DAP). The fire-retardant composition may include about 10.0 wt% ammonium polyphosphate and may include about 90.0 wt% diammonium phosphate (DAP).
[0009] The fire-retardant compositions may include between about 1.0 wt % and about 2.0 wt % of a suspending agent. The suspending agent reduces separation and settling of the fire-retardant compositions during storage. The suspending agent may be in the form of a sheared clay such as Attapulgite clay, for example, a hydrous magnesium aluminum silicate gels such as MINI-U-GEL® FG or MINI-U-GEL® 400 from Active Minerals International, LLC of 1130 Dade Street, Quincy, Florida 32351. Sheared clay may also function as a thickening agent to hold the fire-retardant composition together.
[0010] The fire-retardant compositions may include between about 1.0 wt % and about 3.5 wt % of a coloring agent. The coloring agent is used to increase the visibility of the fire-retardant compositions when the fire-retardant compositions are applied to wildland. The coloring agent may be an iron oxide coloring agent in the form of Bayferrox® Red 101 from Lanxess Deutschland GmbH of D-51369 Leverkusen, Federal Republic of Germany.
[0011] The fire-retardant compositions may include between about 1.0 wt % and about 3.0 wt % of a thickening agent. The thickening agent allows for more even distribution of the fire-retardant compositions when they are dropped from the air. The thickening agent may be Xanthan gum with a weight average particle size diameter greater than 100 microns. Xanthan gum may add viscosity and elasticity to the fire- retardant composition. [0012] The fire retardant compositions may include up to about 1.0 wt % of a surfactant. The surfactants support the even spread of corrosion inhibiting agents and other compounds within the fire-retardant composition to better dissipate the corrosion inhibiting agents. The surfactant may be sulfonates, sodium dodecyl sulfate, sodium lauryl sulfate, and foams. The foams are Class A foams which will consist of a surfactant or detergent, and organic solvents (e.g., trimethyl-trimethylene glycol and hexylene glycol), foam stabilizers (e.g., lauryl alcohol), and corrosion inhibitors.
[0013] The fire retardant compositions may include up to about 1.0 wt % of an emulsifier. The emulsifiers stabilize emulsions or mixes and to allow the inhibitors a substrate to better be available to prevent corrosion by attaching to metals. The emulsifier may be carboxyl acids, carboxylates, carboxymethyl cellulose, catechins, lignosulfonates, nanocrystals of lignin, or nanocrystals of cellulose.
[0014] The fire-retardant composition further includes corrosion inhibiting agents selected from the group of corrosion inhibiting agents including potassium ferricyanide, potassium ferrocyanide, benzotri azole, 2-mercaptobenzothiazole, ammonium benzoate. The corrosion inhibiting agents reduce the corrosiveness of the fire-retardant composition. The fire-retardant composition may include between about 0.0 wt % and about 3.5 wt % potassium ferrocyanide. The fire-retardant composition may include between about 0.0 wt % and about 3.5 wt % potassium ferrocyanide. The fire-retardant composition may include between about 0.0 wt % and about 2.5 wt % benzotri azole. The fire-retardant composition may include between about 0.0 wt % and about 1.0 wt % 2- mercaptobenzothiazole as a corrosion inhibitor or 2-mercaptobenzothiazole added with other corrosion inhibitors to add synergy. The fire-retardant composition may include between about 0.0 wt % and about 1.5 wt % ammonium benzoate. The corrosion inhibitors provide the required protection required for aluminum, steel and bronze. The inhibitors may reduce the corrosion of magnesium. The sodium dodecyl sulfate and catechins may also function as corrosion inhibiting agents.
[0015] Below are examples of formulations of the fire-retardant compositions disclosed herein. The fire-retardant compositions are formulated to pass the USDA Forest Service Specification 5l00-304c as a Wet Concentrate and as a mixed (diluted) fire- retardant composition, with appropriate Health and Safety Performance, Combustion- Retarding Effectiveness, Physical Properties, and Materials Effects. It will be understood by a person skilled in the art that the components and wt % thereof will differ between different formulations. For example, formulations with higher wt % ferricyanide or ferrocyanide (e.g. above 2.66 wt %) may not require a surfactant or emulsifier.
FORMULATION 1
FORMULATION 5
[0016] It will be understood by a person skilled in the art that many of the details provided above are by way of example only, and are not intended to limit the scope of the invention which is to be determined with reference to the following claims.
Claims
1. An ammonium polyphosphate based fire-retardant composition comprising: an ammonium polyphosphate; a suspending agent, the suspending agent being a sheared clay; a coloring agent, the coloring agent being iron oxide; a surfactant, the surfactant being selected from the group of surfactants including sulfonates, sodium dodecyl sulfate, sodium lauryl sulfate, and foams; an emulsifier selected from the group of emulsifiers including carboxyl acids, carboxylates, carboxymethyl cellulose, catechins, lignosulfonates, nanocrystals of lignin, or nanocrystals of cellulose; a thickening agent, the thickening agent being Xanthan gum with a weight average particle size diameter greater than 100 microns; and a corrosion inhibiting agent, the corrosion inhibiting agent being potassium ferricyanide or potassium ferrocyanide.
2. The fire-retardant composition as claimed in claim 1 wherein the fire-retardant composition includes between about 88.0 wt % and about 95.0 wt % ammonium polyphosphate.
3. The fire-retardant composition as claimed in claim 1 wherein the fire-retardant composition includes between about 1.0 wt % and about 2.0 wt % sheared clay and the sheared clay is sheared Attapulgite clay.
4. The fire-retardant composition as claimed in claim 1 wherein the fire-retardant composition includes between about 1.0 wt % and about 3.5 wt % iron oxide.
5. The fire-retardant composition as claimed in claim 1 wherein the fire-retardant composition includes between about 0.5 wt % and about 3.0 wt % Xanthan gum.
6. The fire-retardant composition as claimed in claim 1 wherein the fire-retardant composition includes up to about 1.0 wt % surfactant.
7. The fire-retardant composition as claimed in claim 1 wherein the fire-retardant composition includes up to about 1.0 wt % emulsifier.
8. The fire-retardant composition as claimed in claim 1 wherein the fire-retardant composition includes up to about 3.5 wt % potassium ferricyanide.
9. The fire-retardant composition as claimed in claim 1 wherein the fire-retardant composition includes up to about 3.5 wt % potassium ferrocyanide.
10. The fire-retardant composition as claimed in claim 1 wherein the fire-retardant composition further includes a corrosion inhibiting agent selected from the group of corrosion inhibiting agents including benzotriazole, 2-mercaptobenzothiazole, ammonium benzoate, and sodium dodecyl sulfate.
11. The fire-retardant composition as claimed in claim 10 wherein the fire-retardant composition includes up to about 2.5 wt % benzotriazole.
12. The fire-retardant composition as claimed in claim 10 wherein the fire-retardant composition includes up to about 1.0 wt % 2-mercaptobenzothiazole.
13. The fire-retardant composition as claimed in claim 10 wherein the fire-retardant composition includes up to about 1.5 wt % ammonium benzoate or sodium dodecyl sulfate.
14. A diammonium phosphate based fire-retardant composition comprising: a diammonium phosphate; a suspending agent, the suspending agent being a sheared clay; a coloring agent, the coloring agent being iron oxide; a surfactant, the surfactant being selected from the group of surfactants including sulfonates, sodium dodecyl sulfate, sodium lauryl sulfate, and foams; an emulsifier selected from the group of emulsifiers comprising carboxyl acids, carboxylates, carboxymethyl cellulose, catechins, lignosulfonates, nanocrystals of lignin, or nanocrystals of cellulose; a thickening agent, the thickening agent being Xanthan gum with a weight average particle size diameter greater than 100 microns; and a corrosion inhibiting agent, the corrosion inhibiting agent being potassium ferricyanide or potassium ferrocyanide.
15. The fire-retardant composition as claimed in claim 14 wherein the fire-retardant composition includes between about 88.0 wt % and about 98.0 wt % diammonium phosphate.
16. The fire-retardant composition as claimed in claim 14 wherein the fire-retardant composition includes between about 1.0 wt % and about 3.0 wt % sheared clay and the sheared clay is sheared Attapulgite clay.
17. The fire-retardant composition as claimed in claim 14 wherein the fire-retardant composition includes between about 1.0 wt % and about 3.5 wt % iron oxide.
18. The fire-retardant composition as claimed in claim 14 wherein the fire-retardant composition includes between about 0.5 wt % and about 3.0 wt % Xanthan gum.
19. The fire-retardant composition as claimed in claim 14 wherein the fire-retardant composition includes up to about 1.0 wt % surfactants.
20. The fire-retardant composition as claimed in claim 14 wherein the fire-retardant composition includes up to about 1.0 wt % emulsifiers.
21. The fire-retardant composition as claimed in claim 14 wherein the fire-retardant composition includes up to about 3.5 wt % potassium ferricyanide.
22. The fire-retardant composition as claimed in claim 14 wherein the fire-retardant composition includes up to about 3.5 wt % potassium ferrocyanide.
23. The fire-retardant composition as claimed in claim 14 wherein the fire-retardant composition further includes a corrosion inhibiting agent selected from the group of corrosion inhibiting agents including benzotriazole, 2-mercaptobenzothiazole, ammonium benzoate, and sodium dodecyl sulfate.
24. The fire-retardant composition as claimed in claim 23 wherein the fire-retardant composition includes up to about up to about 2.5 wt % benzotriazole.
25. The fire-retardant composition as claimed in claim 23 wherein the fire-retardant composition includes up to about 1.0 wt % 2-mercaptobenzothiazole.
26. The fire-retardant composition as claimed in claim 23 wherein the fire-retardant composition includes up to about 1.5 wt % ammonium benzoate or sodium dodecyl sulfate.
27. An ammonium polyphosphate based fire-retardant composition comprising: an ammonium polyphosphate; a suspending agent, the suspending agent being a sheared clay; a coloring agent, the coloring agent being iron oxide; a surfactant, the surfactant being selected from the group of surfactants including sulfonates, sodium dodecyl sulfate, sodium lauryl sulfate, and foams; an emulsifier selected from the group of emulsifiers including carboxyl acids, carboxylates, carboxymethyl cellulose, catechins, lignosulfonates, nanocrystals of lignin, or nanocrystals of cellulose; a thickening agent, the thickening agent being Xanthan gum with a weight average particle size diameter greater than 100 microns; and a corrosion inhibiting agent, corrosion inhibiting agent being selected from the group of corrosion inhibiting agents including 2-mercaptobenzothiazole, ammonium benzoate, and benzotriazle.
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CN112143031A (en) * | 2020-08-25 | 2020-12-29 | 蚌埠壹石通聚合物复合材料有限公司 | Preparation method of attapulgite doped ammonium polyphosphate |
CN113663710A (en) * | 2021-08-27 | 2021-11-19 | 扬州工业职业技术学院 | Magnetic solid acid catalyst and application thereof in catalyzing fructose hydrolysis reaction |
US12214236B2 (en) | 2020-12-15 | 2025-02-04 | Frs Group, Llc | Long-term fire retardant with corrosion inhibitors and methods for making and using same |
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CA2939033A1 (en) * | 2013-02-06 | 2014-08-14 | X'aan Innovations Inc. | Ammonium polyphosphate based fire-retardant compositions |
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CA1049247A (en) * | 1974-08-15 | 1979-02-27 | Early California Industries | Corrosion-inhibited polyphosphate compositions |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112143031A (en) * | 2020-08-25 | 2020-12-29 | 蚌埠壹石通聚合物复合材料有限公司 | Preparation method of attapulgite doped ammonium polyphosphate |
CN112143031B (en) * | 2020-08-25 | 2021-09-10 | 蚌埠壹石通聚合物复合材料有限公司 | Preparation method of attapulgite doped ammonium polyphosphate |
US12214236B2 (en) | 2020-12-15 | 2025-02-04 | Frs Group, Llc | Long-term fire retardant with corrosion inhibitors and methods for making and using same |
US12214237B2 (en) | 2020-12-15 | 2025-02-04 | Frs Group, Llc | Long-term fire retardant with corrosion inhibitors and methods for making and using same |
CN113663710A (en) * | 2021-08-27 | 2021-11-19 | 扬州工业职业技术学院 | Magnetic solid acid catalyst and application thereof in catalyzing fructose hydrolysis reaction |
CN113663710B (en) * | 2021-08-27 | 2023-10-27 | 扬州工业职业技术学院 | Magnetic solid acid catalyst and application thereof in catalyzing fructose hydrolysis reaction |
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