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WO2019235448A1 - Vacuum heat-insulating material and heat-insulating box body using same - Google Patents

Vacuum heat-insulating material and heat-insulating box body using same Download PDF

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Publication number
WO2019235448A1
WO2019235448A1 PCT/JP2019/022062 JP2019022062W WO2019235448A1 WO 2019235448 A1 WO2019235448 A1 WO 2019235448A1 JP 2019022062 W JP2019022062 W JP 2019022062W WO 2019235448 A1 WO2019235448 A1 WO 2019235448A1
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WIPO (PCT)
Prior art keywords
heat insulating
core material
vacuum heat
engaged
insulating material
Prior art date
Application number
PCT/JP2019/022062
Other languages
French (fr)
Japanese (ja)
Inventor
優大 鍵本
法幸 宮地
裕一 秦
貴裕 山内
Original Assignee
パナソニックIpマネジメント株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by パナソニックIpマネジメント株式会社 filed Critical パナソニックIpマネジメント株式会社
Priority to JP2020523105A priority Critical patent/JP7108945B2/en
Priority to CN201980037365.2A priority patent/CN112219056A/en
Publication of WO2019235448A1 publication Critical patent/WO2019235448A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00Thermal insulation in general
    • F16L59/06Arrangements using an air layer or vacuum
    • F16L59/065Arrangements using an air layer or vacuum using vacuum

Definitions

  • the present disclosure relates to a vacuum heat insulating material and a heat insulating box using the same.
  • a vacuum heat insulating material is configured by sealing a core material such as glass wool under reduced pressure in a gas barrier outer covering material.
  • the vacuum heat insulating material is used as a heat insulating box such as a refrigerator and a vending machine, a heat insulating panel such as a house wall, and the like, and greatly contributes to improvement of energy saving.
  • the core material of the vacuum heat insulating material can be obtained by cutting a sheet-like material such as glass wool into a desired size. The cut core material is inserted into the jacket material together with the adsorbent and sealed under reduced pressure. Thereby, a vacuum heat insulating material is comprised. At this time, an end material other than the portion that becomes the core material is generated from the sheet-like material. Since this scrap is discarded, the cost increases accordingly. Thus, it has been proposed to reuse the end material as a core material (see, for example, Patent Document 1).
  • FIG. 16A to 16D are diagrams showing the vacuum heat insulating material described in Patent Document 1.
  • FIG. 16A to 16D are diagrams showing the vacuum heat insulating material described in Patent Document 1.
  • the vacuum heat insulating material 100 is configured by inserting a core material 102 such as glass wool together with an adsorbent 103 into a gas barrier outer covering material 101 and sealing it under reduced pressure.
  • the core material 102 is obtained by cutting a sheet-like material 104 such as glass wool into a desired size as shown in FIG. 16B.
  • the end material 105 of the core material 102 is peeled into two in the thickness direction.
  • the end materials 105 are arranged in the horizontal direction as shown in FIG. 16C to form an aggregate 105a and sandwiched between new core materials 106. Thereby, the core material 102 shown in FIG. 16D is completed.
  • This disclosure provides a vacuum heat insulating material using an end material core material that is low in production cost, has a large cost reduction rate, is low in cost, and has high dimensional accuracy and rigidity.
  • the vacuum heat insulating material of the present disclosure includes a jacket material having a gas barrier property and a core material vacuum-sealed in the jacket material.
  • the core material is configured by arranging a first end material and a second end material in parallel in one direction, and an engaging portion is provided on a butting surface of the first end material.
  • An engaged portion is provided on the abutting surface of the second end member.
  • the plurality of end materials arranged in the horizontal direction are integrated into a sheet shape. Accordingly, the core material can be easily inserted into the jacket material, and it is not necessary to be sandwiched between the new core materials to form a sheet, and the core material can be configured with only the end material.
  • the individual end members constituting the core member are not displaced due to the engagement between the engaging portion provided on the abutting surface and the engaged portion. Due to the engagement between the engaging portion and the engaged portion, the abutting surface of the end material becomes a shape in which the engaging portion and the engaged portion are mixed into an uneven shape, and the rigidity of the abutting surface portion of the end material is increased. Can be secured.
  • the present disclosure it is possible to configure a core material with high dimensional accuracy using only the end material, and to provide a vacuum heat insulating material that is low in production cost, has a large cost reduction rate, is low in cost, and has high dimensional accuracy and rigidity. be able to.
  • FIG. 1 is a cross-sectional view of a vacuum heat insulating material according to the first embodiment of the present disclosure.
  • FIG. 2 is a perspective view showing a cutting state of a sheet-like material that becomes a core material of the vacuum heat insulating material.
  • FIG. 3 is an exploded perspective view showing an end material core material of the vacuum heat insulating material.
  • FIG. 4 is a perspective view showing an end material core material of the vacuum heat insulating material.
  • FIG. 5 is an exploded perspective view showing the core material using the end material in the second embodiment of the present disclosure.
  • FIG. 6 is a perspective view of the concentric material.
  • FIG. 7 is an exploded perspective view showing a core material using an end material in the third embodiment of the present disclosure.
  • FIG. 8 is a perspective view of a core material of the vacuum heat insulating material.
  • FIG. 9 is an exploded perspective view showing a core material using an end material in the fourth embodiment of the present disclosure.
  • FIG. 10 is a perspective view of the core material of the vacuum heat insulating material.
  • FIG. 11 is an exploded perspective view showing a core material using the end material in the fifth embodiment of the present disclosure.
  • FIG. 12 is a perspective view of a core material of the vacuum heat insulating material.
  • FIG. 13 is an exploded perspective view showing a core material using an end material in the sixth embodiment of the present disclosure.
  • FIG. 14 is a perspective view of a core material of the vacuum heat insulating material.
  • FIG. 15 is a perspective view of a heat insulating box according to the seventh embodiment of the present disclosure.
  • FIG. 16A is a cross-sectional view of the vacuum heat insulating material described in Patent Document 1.
  • FIG. 16B is a perspective view illustrating a configuration of an end material core material in the vacuum heat insulating material described in Patent Document 1.
  • FIG. 16C is a perspective view illustrating a configuration of an end material core material in the vacuum heat insulating material described in Patent Document 1.
  • FIG. 16D is a perspective view illustrating a configuration of an end material core material in the vacuum heat insulating material described in Patent Document 1.
  • the core material 102 According to the conventional vacuum heat insulating material 100 described above, it is necessary to form the core material 102 by sandwiching the aggregate 105a in which the end materials 105 are arranged (hereinafter referred to as an end material aggregate) between the new core materials 106. . At this time, an operation such as peeling the end material 105 into two parts or arranging the end materials 105 between the new core materials 106 and sandwiching them as the end material aggregate 105a is required. Therefore, workability is bad, and there is a problem that the production cost increases accordingly.
  • the end material aggregate 105a cannot function as a core material only by the end material 105. Therefore, it must be sandwiched between the new core material 106. That is, a new core material 106 is required separately in order for the end material 105 to function as a core material. Therefore, the cost reduction rate due to the use of mill ends cannot be increased so much.
  • the core material is constituted only by the end material aggregate 105 a without using the new core material 106
  • the plurality of end materials 105 are individually inserted into the jacket material 101.
  • the workability is further deteriorated, the individual end members 105 arranged in the lateral direction are displaced in the longitudinal direction, the dimensional accuracy is deteriorated, and the rigidity at the butt surface portion between the end members 105 is increased. It will decline.
  • the conventional core material using the end material in other words, the vacuum heat insulating material using the end material has a high production cost, a low cost reduction rate, and a low dimensional accuracy and rigidity. There is a problem of becoming.
  • the inventors came to perform the present disclosure in view of these findings.
  • 1st aspect of this indication is a vacuum heat insulating material provided with the jacket material which has gas-barrier property, and the core material vacuum-sealed in the jacket material.
  • the core material is configured by arranging a first end material and a second end material in parallel in one direction.
  • An engaging portion is provided on the abutting surface of the first end member.
  • An engaged portion is provided on the abutting surface of the second end member. The engaging portion and the engaged portion are engaged, and the first end member and the second end member are connected.
  • each end material which comprises a core material engages with the engaging part provided in the abutting surface of the 1st end material, and the to-be-engaged part provided in the abutting surface of the 2nd end material. Therefore, the position is not displaced.
  • the end face abutting surface becomes a shape in which the engaging portion and the engaged portion enter an uneven shape, and the rigidity of the end face butting surface portion is mixed. Can be secured.
  • the first end material indicates an arbitrary end material among the plurality of end materials
  • the second end material is different from the first end material among the plurality of end materials, The end material facing the end surface of one end material.
  • the engagement portion is a direction parallel to the heat insulating surface and suppresses movement in the insertion direction between the plurality of end materials when the core material is inserted into the jacket material. .
  • the engaging portion has a shape corresponding to the engaged portion, and the shape thereof may be formed not only by a linear shape but also by a curved shape.
  • a configuration in which a linear shape and a curved shape are mixed may be used.
  • the engaging portion and the engaged portion may further have a hook shape that prevents disengagement from each other.
  • the other aspect of the present disclosure may be configured such that a cut is provided in at least one of the engaging portion and the engaged portion.
  • the engaging portion is formed slightly larger than the engaged portion in advance, the engagement state between the engaging portion and the engaged portion may be tight and strong. it can. Therefore, the rigidity of the abutting surface portion of the plurality of end materials can be made stronger. Moreover, the clearance gap of a core material can be reduced and the fall of the heat insulation performance resulting from the clearance gap between core materials can be suppressed.
  • the incision is a cutting line for dividing the end material perpendicular to the heat insulating surface.
  • Another aspect of the present disclosure may be configured such that a compression process in the thickness direction is performed on a part or the whole of the abutting surface portion of each of the first end material and the second end material.
  • the rigidity of the abutting surface portion of the end material can be made stronger, and the compressed portion can be used as, for example, a recess for installing the refrigerant pipe.
  • matching part can be reduced, and an external appearance quality can be improved.
  • the compression process is a process in which, for example, pressing is performed in a direction perpendicular to the heat insulating surface after sealing the core material under reduced pressure.
  • the press processing is, for example, “mechanical press processing” in which a metal mold is pressed and compressed using air pressure or hydraulic pressure, and a cylindrical metal mold is used for transfer. This includes “roll press processing” and the like for performing compression processing.
  • Another aspect of the present disclosure is a heat insulating box including the above-described vacuum heat insulating material.
  • an inexpensive and high-quality heat insulating box can be realized by taking advantage of the above-described vacuum heat insulating material.
  • FIG. 1 is a cross-sectional view of a vacuum heat insulating material 1 according to the first embodiment of the present disclosure.
  • the vacuum heat insulating material 1 according to the present embodiment includes a core material 2, a jacket material 3, and an adsorbent 4.
  • the core material 2 and the adsorbent 4 are sealed inside the outer cover material 3 in a reduced-pressure sealed state (substantially vacuum state).
  • the jacket material 3 is a bag-shaped member having gas barrier properties.
  • the jacket material 3 is configured in a bag shape by facing the two laminated sheets 3 a and sealing the periphery with the sealing portion 5.
  • sealing part 5 is configured such that the core material 2 does not exist inside and the laminated sheets 3a are in contact with each other.
  • the sealing part 5 is configured in a fin shape extending from the main body of the vacuum heat insulating material 1 toward the outer periphery.
  • the core material 2 is a fibrous member, and is configured by cutting the sheet-like material 6 into a predetermined dimension as shown in FIG. Moreover, in this Embodiment, the edge material using the edge material 7 which arises at the time of cutting as a core material separately from the new core material 21 formed by cutting directly from the sheet-like material 6 at the time of cutting.
  • An end material core material 22 (see FIG. 4, hereinafter, simply referred to as an end material core material) is formed.
  • the core material 2 may include only the end material core material 22, or may have a new core material 21 and the end material core material 22 in order to increase the size. In this case, the new core material 21 and the end material core material 22 are engaged with each other by the engaging portion and the engaged portion.
  • the sheet-like material 6 is formed, for example, by firing glass fibers produced by a centrifugal method having an average fiber diameter of 3 ⁇ m and compressing them in the range of a bulk density of 120 kg / m 3 to 200 kg / m 3.
  • the end material 7 cut out by cutting the sheet-like material 6 includes a plurality of, in this example, two end materials 7 (one is a first end material and the other is a second end material.
  • the sheet-like end material core material 22 is configured in parallel with each other in a lateral direction.
  • the end materials 7 and 7 cut out from the sheet-like material 6 are fitted to the butting surfaces 8 and 8 with a projecting portion 9 serving as an engaging portion and a recessed portion 10 serving as an engaged portion.
  • the part 11 is integrally formed.
  • the first end member is provided with an engaging portion
  • the second end member is provided with an engaged portion. Then, by fitting the convex portion 9 and the concave portion 10, the end materials 7 and 7 are engaged to form a sheet shape, and the end material core material 22 is formed.
  • the end material core material 22 formed in a sheet shape is inserted into the outer cover material 3 together with the adsorbent 4 and sealed under reduced pressure. Thereby, the vacuum heat insulating material 1 is comprised.
  • the notch 12 in FIG. 3 is an incision provided in the corner portion 17 of the recess 10 that is one side of the fitting structure portion 11.
  • Two cuts 12 are provided in each corner portion 17. These cuts 12 are formed on the extended lines of the sides forming the recess 10.
  • the present disclosure is not limited to this, and the cuts 12 may be formed obliquely with respect to each side from the apex of the corner portion 17 as indicated by a broken line.
  • end materials 7 and 7 are two are shown, but more end materials may be connected to form the end material core material 22.
  • the end material core material 22 of the vacuum heat insulating material 1 includes a plurality of end materials 7, 7 cut out from the sheet-like material 6, arranged in parallel in the horizontal direction, and provided on the butt surfaces 8, 8. 9 and the recess 10 are fitted together. By this fitting, the plurality of end members 7 are integrated into a sheet shape.
  • the end material core material 22 can be configured using the end materials 7, 7. That is, it is not necessary to use a new core material, and the cost reduction rate by using the end material can be increased.
  • the end material core material 22 is integrated in a sheet shape, and is displaced by fitting between the convex portion 9 and the concave portion 10 of the fitting structure portion 11 (in the direction of arrow a in FIG. 4 (plan view)). No misalignment) occurs in the extending direction) of the butting surface 8 at. Therefore, insertion in the direction indicated by the white arrow b (one direction among the directions indicated by the arrow a in FIG. 4) into the jacket material 3 is facilitated. Therefore, the production cost which increases when the end material core material 22 is formed only by the end materials 7 and 7 can be significantly reduced.
  • the fitting structure portion 11 is not displaced due to the fitting between the convex portion 9 and the concave portion 10, the appearance dimension of concern is concerned when the end material core material 22 is formed only by the end materials 7 and 7. The accuracy can be increased.
  • the projecting portion 9 and the recessed portion 10 are fitted in an uneven shape on the abutting surfaces 8, 8 of the end materials 7, 7. Therefore, the rigidity of the butt portion can be increased. If the butted surfaces of the end members 7 and 7 are only in a straight line state, the end members 7 and 7 are easily bent with respect to an external force in the direction of the arrow c in FIG. 4 (the thickness direction of the end member 7). According to this, since the convex portion 9 and the concave portion 10 are mixed, the rigidity against the external force in the direction of the arrow c is increased.
  • the rigidity of the butted surfaces 8 and 8 between the end members 7 and 7 becomes higher by applying a concave compression process d as shown by a broken line in FIG.
  • This concave compression process d is a flat surface of the end members 7 and 7 on the fitting structure portion 11 in which the convex portion 9 and the concave portion 10 are fitted, that is, the abutting surfaces 8 and 8 of the end members 7 and 7.
  • What is necessary is just to form the end materials 7 and 7 so that a part may be dented, ie, pressurizing the butting surfaces 8 and 8 in the substantially perpendicular direction. Thereby, the reliability as the vacuum heat insulating material 1 can be further improved.
  • corrugation (step) parallel to the heat insulation surface of the butt surfaces 8 and 8 can be prevented.
  • the recessed part produced by compression processing d can also be utilized as a recessed part for installation of a refrigerant pipe, etc., and is effective.
  • the compression processing d may be provided not in the whole area of the butted surfaces 8 and 8 between the end materials 7 and 7 but in a part.
  • the end material core material 22 is composed only of the end materials 7 and 7
  • a core material having substantially the same quality as the new core material 21 can be realized, and the use of the end material A significant cost reduction can be realized.
  • the notch 12 is provided in the corner portion of the concave portion 10 of the fitting structure portion 11.
  • the convex portion 9 can be formed slightly larger than the concave portion 10 in advance, and the fitting state between the convex portion 9 and the concave portion 10 can be close and strong. Thereby, the rigidity of the butting surfaces 8 and 8 part of the end materials 7 and 7 can be made stronger.
  • the length dimension of the notch 12 in plan view is at least 1/10 or more of the length of each side forming the recess 10 (the side where the notch 12 is extended). If it is less than 1/10, the expansion of the concave portion 10 is insufficient, and the convex portion 9 may be poorly fitted. Moreover, it is preferable that the length dimension of the notch 12 is 1/6 or less of the long side dimension of the end materials 7 and 7. When it is larger than 1/6, workability deteriorates.
  • FIG. 5 is an exploded perspective view showing an end material core material 22 using the end material 7 in the second embodiment
  • FIG. 6 is a perspective view of the same core material.
  • the hook-shaped portion 13 is provided on the convex portion 9 and the concave portion 10 of the fitting structure portion 11 to prevent detachment in the direction of the arrow e (direction in which the end materials 7 and 7 are separated from each other).
  • the shape of the hook is such that when the end members 7 and 7 are subjected to a force in a direction away from each other, a force that resists the force and does not separate the end members 7 and 7 is generated. That means.
  • the end material core material 22 of the present embodiment can also prevent misalignment of the end materials 7 and 7 in the direction of the arrow e, and can further improve the dimensional accuracy.
  • the hook-shaped part 13 mentioned above may be substantially L-shaped, for example, it makes it the shape which has the taper 14 in the direction which the fitting of the convex part 9 and the recessed part 10 bites into as shown in the figure. Is preferred.
  • the hook-shaped part 13 may be substantially L-shaped, for example, it makes it the shape which has the taper 14 in the direction which the fitting of the convex part 9 and the recessed part 10 bites into as shown in the figure. Is preferred.
  • the same notch 12 as that in the first embodiment is provided. Thereby, fitting with the convex part 9 and the recessed part 10 can be made more reliable.
  • FIG. 7 is an exploded perspective view showing a core material using the end material 7 in the third embodiment of the present disclosure
  • FIG. 8 is a perspective view of the same core material.
  • the hook-shaped portion 13 of the fitting structure portion 11 described in the second embodiment is provided on both sides of the convex portion 9 and the concave portion 10 (both sides in the direction a in plan view). It is.
  • the effect of press-contacting the butting surfaces 8 and 8 of the end members 7 and 7 can be enhanced by the component force of the taper 14, and the effect of preventing a decrease in the heat insulating property of the butting surfaces 8 and 8 of the end members 7 and 7 Can be further improved.
  • FIG. 9 is an exploded perspective view showing a core material using the end material 7 in the fourth embodiment of the present disclosure
  • FIG. 10 is a perspective view of the same core material.
  • the convex portion 9 and the concave portion 10 which are the fitting structure portion 11 are provided at a plurality of locations instead of one location of the butting surfaces 8 and 8.
  • the mixed area (contact area) between the convex portion 9 and the concave portion 10 on the butting surfaces 8 and 8 of the end members 7 and 7 is increased, and the rigidity of the butting portion is higher. Can be.
  • the number of the convex portions 9 and the concave portions 10 is not particularly limited, but may be one or two. In one case, it is most preferable to provide the convex portions 9 and the concave portions 10 of the end members 7 and 7 at a substantially central portion of the side in a plan view from the viewpoint of improving rigidity. In the two cases, it is preferable from the viewpoint of improving the rigidity that the convex portions 9 and the concave portions 10 of the end members 7 and 7 are provided at equal intervals in the longitudinal direction of the side in a plan view.
  • FIG. 11 is an exploded perspective view showing a core material using the end material in the fifth embodiment of the present disclosure
  • FIG. 12 is a perspective view of the same core material.
  • a step 15 is provided in the thickness direction of the end members 7 and 7, and the convex portion 9 and the concave portion 10 that form the fitting structure portion 11 are formed in the step 15 portion. That is, in this example, each of the concave portion 10 and the convex portion 9 has a step in the thickness direction that is fitted to each other.
  • the end material core material 22 has the arrow c (thickness) of the butted surfaces 8 and 8 due to the overlap between the step portions 15 in addition to the fitting of the convex portions 9 and the concave portions 10 of the end materials 7 and 7. (Direction) can be further increased in rigidity. Therefore, the reliability with respect to rigidity can be further improved.
  • FIG. 13 is an exploded perspective view showing a core material using an end material in the sixth embodiment of the present disclosure
  • FIG. 14 is a perspective view of the same core material.
  • the convex portion 9 and the concave portion 10 which are the fitting structure portion 11 are configured by straight lines and curves. More specifically, in the plan view, the convex portion 9 is formed in a substantially circular shape connected to the end material 7 by a linear portion having a certain width. The concave portion 10 is formed in a shape that fits with the convex portion 9. The hook-shaped portion 13 of the fitting structure portion 11 described in the second embodiment is provided on both sides of the convex portion 9 and the concave portion 10.
  • the configuration of the present embodiment it is possible to enhance the effect that the butted surfaces 8, 8 of the end members 7, 7 are in pressure contact with each other by the component force of the curved portion 18. Therefore, the heat insulation fall prevention effect of the butting surfaces 8 and 8 of the end materials 7 and 7 can be further improved.
  • the number of the convex portions 9 and the concave portions 10 is not particularly limited, but may be one or two. In one case, it is most preferable to provide the convex portions 9 and the concave portions 10 of the end members 7 and 7 at a substantially central portion of the side in a plan view from the viewpoint of improving rigidity. In the two cases, it is preferable from the viewpoint of improving rigidity that the convex portions 9 and the concave portions 10 of the end members 7 and 7 are provided at equal intervals in the longitudinal direction of the side in a plan view.
  • FIG. 15 is a perspective view of a heat insulating box according to the seventh embodiment of the present disclosure.
  • the heat insulating box 16 in the present embodiment is used as, for example, a refrigerator casing. At least one of the vacuum heat insulating materials 1 described in the above embodiments is provided on the side surface, the back surface, and the top surface of the heat insulating box 16. Although not shown, the door that opens and closes the heat insulating box 16 is also provided with at least one of the vacuum heat insulating materials 1 described in the above embodiments.
  • the heat insulating box 16 of the present embodiment uses the vacuum heat insulating material 1 that is low in production cost, has a large cost reduction rate, is inexpensive, and has high dimensional accuracy and rigidity. Therefore, a cheap and highly reliable heat insulating box 16 can be realized.
  • the use of the heat insulation box 16 is not limited to the housing of the refrigerator, and may be a housing of various refrigeration equipment such as a vending machine or a tank of LNG or the like, and is not particularly limited.
  • the application destination of the vacuum heat insulating material 1 shown in each embodiment is not limited to the heat insulating box 16, and can be applied to a heat insulating panel such as a building material for a house.
  • a core material with high dimensional accuracy can be configured with only end materials. Therefore, it is possible to provide a vacuum heat insulating material that is low in production cost, has a large cost reduction rate, is inexpensive, and has high dimensional accuracy and rigidity. Moreover, the heat insulation box and heat insulation panel using this vacuum heat insulating material can be provided. Therefore, this indication can be widely applied to uses, such as a refrigerator, a vending machine, a hot-water supply container, a heat insulating material for cars, a cold insulation / heat insulation box, a building material panel, and a tank of LNG.

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Abstract

A vacuum heat-insulating material provided with an outer covering material having a gas barrier property, and a core material (22) vacuum-sealed in the outer covering material. The core material (22) comprises a first left-over material and a second left-over material which are disposed side by side in one direction. An engaging portion (9) is provided on an abutment surface (8) of the first left-over material (7). A portion to be engaged (10) is provided on the abutment surface (8) of the second left-over material (7). The engaging portion (9) and the portion to be engaged (10) are engaged with each other, and the first left-over material and the second left-over material (7) are connected.

Description

真空断熱材およびそれを用いた断熱箱体Vacuum heat insulating material and heat insulating box using the same
 本開示は、真空断熱材およびそれを用いた断熱箱体に関する。 The present disclosure relates to a vacuum heat insulating material and a heat insulating box using the same.
 一般に、真空断熱材は、ガスバリア性の外被材内に、グラスウール等の芯材を減圧密封して構成されている。真空断熱材は、冷蔵庫および自動販売機等の断熱箱体、ならびに、家屋壁等の断熱パネル等として使用されており、省エネルギー性の向上に大きく貢献している。 Generally, a vacuum heat insulating material is configured by sealing a core material such as glass wool under reduced pressure in a gas barrier outer covering material. The vacuum heat insulating material is used as a heat insulating box such as a refrigerator and a vending machine, a heat insulating panel such as a house wall, and the like, and greatly contributes to improvement of energy saving.
 真空断熱材の芯材は、グラスウール等のシート状素材を所用寸法に切り出すことにより得られる。切り出された芯材は、吸着剤とともに外被材内に挿入され、減圧密封される。これにより、真空断熱材が構成される。このとき、シート状素材からは、芯材となる部分以外の端材が発生する。この端材は廃棄されるので、その分コストアップする。そこで、端材を芯材として再利用することが提案されている(例えば、特許文献1参照)。 The core material of the vacuum heat insulating material can be obtained by cutting a sheet-like material such as glass wool into a desired size. The cut core material is inserted into the jacket material together with the adsorbent and sealed under reduced pressure. Thereby, a vacuum heat insulating material is comprised. At this time, an end material other than the portion that becomes the core material is generated from the sheet-like material. Since this scrap is discarded, the cost increases accordingly. Thus, it has been proposed to reuse the end material as a core material (see, for example, Patent Document 1).
 図16A~図16Dは、特許文献1に記載の真空断熱材を示す図である。 16A to 16D are diagrams showing the vacuum heat insulating material described in Patent Document 1. FIG.
 真空断熱材100は、図16Aに示すように、ガスバリア性の外被材101内に、グラスウール等の芯材102が、吸着剤103とともに挿入され、減圧密封されることにより構成されている。 As shown in FIG. 16A, the vacuum heat insulating material 100 is configured by inserting a core material 102 such as glass wool together with an adsorbent 103 into a gas barrier outer covering material 101 and sealing it under reduced pressure.
 芯材102は、図16Bに示すように、グラスウール等のシート状素材104を所用寸法に裁断することにより得られる。芯材102の端材105は、厚み方向に二つに剥がされる。 The core material 102 is obtained by cutting a sheet-like material 104 such as glass wool into a desired size as shown in FIG. 16B. The end material 105 of the core material 102 is peeled into two in the thickness direction.
 この端材105を、図16Cに示すように横方向に並べて、集合体105aを作り、新品の芯素材106間に挟み込む。これにより、図16Dに示す芯材102が完成する。 The end materials 105 are arranged in the horizontal direction as shown in FIG. 16C to form an aggregate 105a and sandwiched between new core materials 106. Thereby, the core material 102 shown in FIG. 16D is completed.
 これにより、端材105を無駄にすることなく有効利用することができる。 This makes it possible to effectively use the end material 105 without wasting it.
特開2005-345025号公報JP 2005-345025 A
 本開示は、生産コストが安く、かつ、コストダウン率も大きく安価で、寸法精度および剛性も高い端材芯材を用いた真空断熱材を提供するものである。 This disclosure provides a vacuum heat insulating material using an end material core material that is low in production cost, has a large cost reduction rate, is low in cost, and has high dimensional accuracy and rigidity.
 本開示の真空断熱材は、ガスバリア性を有する外被材と、外被材内に、真空封止された芯材とを備えている。芯材は、第1の端材および第2の端材が一方向に並設して構成され、第1の端材の突合せ面に係合部が設けられている。第2の端材の突合せ面に被係合部が設けられている。係合部と被係合部とが係合し、複数の端材が連結した真空断熱材である。 The vacuum heat insulating material of the present disclosure includes a jacket material having a gas barrier property and a core material vacuum-sealed in the jacket material. The core material is configured by arranging a first end material and a second end material in parallel in one direction, and an engaging portion is provided on a butting surface of the first end material. An engaged portion is provided on the abutting surface of the second end member. This is a vacuum heat insulating material in which the engaging portion and the engaged portion are engaged and a plurality of end members are connected.
 これにより、横方向に並設された状態の複数の端材は、一体化してシート状になる。これにより、外被材内に容易に挿入できるとともに、シート状にするために、新品芯素材で挟み込む必要がなく、端材のみで芯材を構成することができる。芯材を構成する個々の端材は、その突合せ面に設けられた係合部と被係合部との係合により、位置ずれすることがない。係合部と被係合部との係合により、端材の突合せ面は、係合部と被係合部とが凹凸状に入り混じる形となって、端材の突合せ面部分の剛性を確保することができる。 ∙ Thereby, the plurality of end materials arranged in the horizontal direction are integrated into a sheet shape. Accordingly, the core material can be easily inserted into the jacket material, and it is not necessary to be sandwiched between the new core materials to form a sheet, and the core material can be configured with only the end material. The individual end members constituting the core member are not displaced due to the engagement between the engaging portion provided on the abutting surface and the engaged portion. Due to the engagement between the engaging portion and the engaged portion, the abutting surface of the end material becomes a shape in which the engaging portion and the engaged portion are mixed into an uneven shape, and the rigidity of the abutting surface portion of the end material is increased. Can be secured.
 本開示によれば、端材のみで寸法精度の高い芯材を構成することができ、生産コストが安く、かつ、コストダウン率も大きく安価で、寸法精度および剛性も高い真空断熱材を提供することができる。 According to the present disclosure, it is possible to configure a core material with high dimensional accuracy using only the end material, and to provide a vacuum heat insulating material that is low in production cost, has a large cost reduction rate, is low in cost, and has high dimensional accuracy and rigidity. be able to.
図1は、本開示の第1の実施の形態における、真空断熱材の断面図である。FIG. 1 is a cross-sectional view of a vacuum heat insulating material according to the first embodiment of the present disclosure. 図2は、同真空断熱材の芯材となるシート状素材の裁断状態を示す斜視図である。FIG. 2 is a perspective view showing a cutting state of a sheet-like material that becomes a core material of the vacuum heat insulating material. 図3は、同真空断熱材の端材芯材を示す分解斜視図である。FIG. 3 is an exploded perspective view showing an end material core material of the vacuum heat insulating material. 図4は、同真空断熱材の端材芯材を示す斜視図である。FIG. 4 is a perspective view showing an end material core material of the vacuum heat insulating material. 図5は、本開示の第2の実施の形態における、端材を利用した芯材を示す分解斜視図である。FIG. 5 is an exploded perspective view showing the core material using the end material in the second embodiment of the present disclosure. 図6は、同芯材の斜視図である。FIG. 6 is a perspective view of the concentric material. 図7は、本開示の第3の実施の形態における、端材を利用した芯材を示す分解斜視図である。FIG. 7 is an exploded perspective view showing a core material using an end material in the third embodiment of the present disclosure. 図8は、同真空断熱材の芯材の斜視図である。FIG. 8 is a perspective view of a core material of the vacuum heat insulating material. 図9は、本開示の第4の実施の形態における、端材を利用した芯材を示す分解斜視図である。FIG. 9 is an exploded perspective view showing a core material using an end material in the fourth embodiment of the present disclosure. 図10は、同真空断熱材の芯材の斜視図である。FIG. 10 is a perspective view of the core material of the vacuum heat insulating material. 図11は、本開示の第5の実施の形態における端材を利用した芯材を示す分解斜視図である。FIG. 11 is an exploded perspective view showing a core material using the end material in the fifth embodiment of the present disclosure. 図12は、同真空断熱材の芯材の斜視図である。FIG. 12 is a perspective view of a core material of the vacuum heat insulating material. 図13は、本開示の第6の実施の形態における、端材を利用した芯材を示す分解斜視図である。FIG. 13 is an exploded perspective view showing a core material using an end material in the sixth embodiment of the present disclosure. 図14は、同真空断熱材の芯材の斜視図である。FIG. 14 is a perspective view of a core material of the vacuum heat insulating material. 図15は、本開示の第7の実施の形態における断熱箱体の斜視図である。FIG. 15 is a perspective view of a heat insulating box according to the seventh embodiment of the present disclosure. 図16Aは、特許文献1に記載の真空断熱材の断面図である。16A is a cross-sectional view of the vacuum heat insulating material described in Patent Document 1. FIG. 図16Bは、特許文献1に記載の真空断熱材における端材芯材の構成を示す斜視図である。FIG. 16B is a perspective view illustrating a configuration of an end material core material in the vacuum heat insulating material described in Patent Document 1. 図16Cは、特許文献1に記載の真空断熱材における端材芯材の構成を示す斜視図である。FIG. 16C is a perspective view illustrating a configuration of an end material core material in the vacuum heat insulating material described in Patent Document 1. 図16Dは、特許文献1に記載の真空断熱材における端材芯材の構成を示す斜視図である。FIG. 16D is a perspective view illustrating a configuration of an end material core material in the vacuum heat insulating material described in Patent Document 1.
 (本開示の基礎となる知見)
 上述した従来の真空断熱材100によれば、端材105を並べた集合体105a(以下、端材集合体と称す)を、新品芯素材106間に挟み込んで芯材102を形成する必要がある。この際、端材105を二つに剥したり、新品芯素材106間に、端材105を並べて端材集合体105aとして挟み込んだりする等の作業が必要となる。よって、作業性は悪く、その分、生産コストが高くなるという課題がある。
(Knowledge that forms the basis of this disclosure)
According to the conventional vacuum heat insulating material 100 described above, it is necessary to form the core material 102 by sandwiching the aggregate 105a in which the end materials 105 are arranged (hereinafter referred to as an end material aggregate) between the new core materials 106. . At this time, an operation such as peeling the end material 105 into two parts or arranging the end materials 105 between the new core materials 106 and sandwiching them as the end material aggregate 105a is required. Therefore, workability is bad, and there is a problem that the production cost increases accordingly.
 また、端材集合体105aは、端材105のみでは芯材として機能することができない。よって、新品芯素材106で挟み込まなければならない。つまり、端材105を芯材として機能させるためには、別途、新品芯素材106が必要となる。よって、端材利用によるコストダウン率を、それほど大きくすることができない。 Further, the end material aggregate 105a cannot function as a core material only by the end material 105. Therefore, it must be sandwiched between the new core material 106. That is, a new core material 106 is required separately in order for the end material 105 to function as a core material. Therefore, the cost reduction rate due to the use of mill ends cannot be increased so much.
 また、コストダウン率を大きくするために、新品芯素材106を用いることなく、端材集合体105aのみにより芯材を構成すると、複数の端材105を、外被材101内に個々に挿入する必要がある。この場合、作業性がさらに悪化する上に、横方向に並べた個々の端材105が長手方向で位置ずれし、寸法精度が悪くなり、かつ、端材105同士の突合せ面部分での剛性が低下してしまう。 Further, in order to increase the cost reduction rate, if the core material is constituted only by the end material aggregate 105 a without using the new core material 106, the plurality of end materials 105 are individually inserted into the jacket material 101. There is a need. In this case, the workability is further deteriorated, the individual end members 105 arranged in the lateral direction are displaced in the longitudinal direction, the dimensional accuracy is deteriorated, and the rigidity at the butt surface portion between the end members 105 is increased. It will decline.
 このように、従来の、端材を利用した芯材、換言すると、端材を利用した真空断熱材は、生産コストが高くなるとともに、コストダウン率が低く、かつ、寸法精度および剛性も低いものとなる、という課題がある。 As described above, the conventional core material using the end material, in other words, the vacuum heat insulating material using the end material has a high production cost, a low cost reduction rate, and a low dimensional accuracy and rigidity. There is a problem of becoming.
 発明者らはこれらの知見に鑑み、本開示を行うに至った。 The inventors came to perform the present disclosure in view of these findings.
 (本開示の実施の形態の態様の一例)
 本開示の第1の態様は、ガスバリア性を有する外被材と、外被材内に、真空封止された芯材とを備えた真空断熱材である。芯材は、第1の端材および第2の端材が一方向に並設して構成されている。第1の端材の突合せ面に係合部が設けられている。第2の端材の突合せ面に被係合部が設けられている。係合部と被係合部とが係合し、第1の端材および第2の端材が連結した構成である。
(An example of an embodiment of the present disclosure)
1st aspect of this indication is a vacuum heat insulating material provided with the jacket material which has gas-barrier property, and the core material vacuum-sealed in the jacket material. The core material is configured by arranging a first end material and a second end material in parallel in one direction. An engaging portion is provided on the abutting surface of the first end member. An engaged portion is provided on the abutting surface of the second end member. The engaging portion and the engaged portion are engaged, and the first end member and the second end member are connected.
 これにより、一方向、例えば、横方向に並設した状態の複数の端材は、一体化してシート状になり、外被材内に容易に挿入できる。シート状にするために新品の芯素材で挟み込む必要がなく、端材のみで芯材を構成することができる。そして、芯材を構成する個々の端材は、第1の端材の突合せ面に設けられた係合部と、第2の端材の突合せ面に設けられた被係合部との係合によって、位置ずれすることがなくなる。しかも、係合部と被係合部との係合により、端材の突合せ面は係合部と被係合部とが凹凸状に入り混じる形となって、端材の突合せ面部分の剛性を確保することができる。 Thereby, a plurality of end materials arranged in parallel in one direction, for example, in the horizontal direction are integrated into a sheet shape and can be easily inserted into the jacket material. There is no need to sandwich a new core material in order to form a sheet, and the core material can be composed of only end materials. And each end material which comprises a core material engages with the engaging part provided in the abutting surface of the 1st end material, and the to-be-engaged part provided in the abutting surface of the 2nd end material. Therefore, the position is not displaced. In addition, due to the engagement between the engaging portion and the engaged portion, the end face abutting surface becomes a shape in which the engaging portion and the engaged portion enter an uneven shape, and the rigidity of the end face butting surface portion is mixed. Can be secured.
 ここで、第1の端材とは、複数の端材のうち、任意の端材を示し、第2の端材とは、複数の端材のうち、第1の端材とは異なる、第1の端材の端面と対向する端材のことをいう。 Here, the first end material indicates an arbitrary end material among the plurality of end materials, and the second end material is different from the first end material among the plurality of end materials, The end material facing the end surface of one end material.
 なお、ここで、係合部とは、断熱面に平行方向であって、かつ、芯材を外被材に挿入する際の、複数の端材間の挿入方向の移動を抑制するものである。 Here, the engagement portion is a direction parallel to the heat insulating surface and suppresses movement in the insertion direction between the plurality of end materials when the core material is inserted into the jacket material. .
 より具体的には、係合部は、被係合部と対応する形であって、その形状は、直線形状だけで構成された例だけでなく、曲線形状だけで構成されていてもよいし、直線形状と曲線形状とが入り混じっている構成であってもよい。 More specifically, the engaging portion has a shape corresponding to the engaged portion, and the shape thereof may be formed not only by a linear shape but also by a curved shape. A configuration in which a linear shape and a curved shape are mixed may be used.
 本開示の他の態様は、さらに、係合部および被係合部は、それぞれ係合が外れることを防止する引っ掛かり形状を有してもよい。 In another aspect of the present disclosure, the engaging portion and the engaged portion may further have a hook shape that prevents disengagement from each other.
 これにより、係合部と被係合部との係合が不用意に外れて、複数の端材が、ばらけることを防止できる。よって、外被材内への芯材の挿入作業の容易化を、確実なものとすることができる。また、係合部と被係合部との隙間を低減させることができ、芯材の隙間に起因する断熱性能の低下を抑制することができる。 This makes it possible to prevent the engagement between the engaging portion and the engaged portion from being inadvertently released and the plurality of end materials from being separated. Therefore, facilitation of the work of inserting the core material into the jacket material can be ensured. Moreover, the clearance gap between an engaging part and a to-be-engaged part can be reduced, and the fall of the heat insulation performance resulting from the clearance gap between core materials can be suppressed.
 本開示の他の態様は、さらに、係合部および被係合部のうち、少なくとも一方のコーナ部に、切込みが設けられた構成であってもよい。 The other aspect of the present disclosure may be configured such that a cut is provided in at least one of the engaging portion and the engaged portion.
 これにより、係合部が、係合時に、ある程度自由に動くこととなる。よって、係合部と被係合部との寸法が若干異なっていても、係合部および被係合部の少なくとも一方に設けられた切込みによって、その形状を変形させて係合させることができる。よって、係合部と被係合部との係合不良を防止することができ、歩留まりを上げて、コストダウンを図ることができる。 This will allow the engaging portion to move freely to some extent during engagement. Therefore, even if the sizes of the engaging portion and the engaged portion are slightly different, the shape can be changed and engaged by the notch provided in at least one of the engaging portion and the engaged portion. . Therefore, poor engagement between the engaging portion and the engaged portion can be prevented, the yield can be increased, and the cost can be reduced.
 また、例えば、係合部を被係合部に対して、あらかじめ少し大きめに形成しておけば、係合部と被係合部との係合状態を、密着かつ強固なものとすることができる。よって、複数の端材の突合せ面部分の剛性を、より強固なものとすることができる。また、芯材の隙間を低減させて、芯材の隙間に起因する断熱性能の低下を抑制することができる。 In addition, for example, if the engaging portion is formed slightly larger than the engaged portion in advance, the engagement state between the engaging portion and the engaged portion may be tight and strong. it can. Therefore, the rigidity of the abutting surface portion of the plurality of end materials can be made stronger. Moreover, the clearance gap of a core material can be reduced and the fall of the heat insulation performance resulting from the clearance gap between core materials can be suppressed.
 なお、切込みとは、断熱面に垂直に端材を分割するための切断線である。 Note that the incision is a cutting line for dividing the end material perpendicular to the heat insulating surface.
 本開示の別の態様は、第1の端材および第2の端材それぞれの突合せ面部の一部または全体に、厚み方向の圧縮加工が施された構成であってもよい。 Another aspect of the present disclosure may be configured such that a compression process in the thickness direction is performed on a part or the whole of the abutting surface portion of each of the first end material and the second end material.
 これにより、端材の突合せ面部分の剛性を、より強固なものとすることができるとともに、この圧縮加工された部分を、例えば、冷媒パイプの設置用凹部として利用することができる。また、これにより、突合せ部に生じる、断熱面に平行な方向の凹凸(段差)を低減することができ、外観品位を向上させることができる。 Thereby, the rigidity of the abutting surface portion of the end material can be made stronger, and the compressed portion can be used as, for example, a recess for installing the refrigerant pipe. Moreover, the unevenness | corrugation (step) of the direction parallel to a heat insulation surface which arises in a butt | matching part can be reduced, and an external appearance quality can be improved.
 なお、ここで圧縮加工とは、芯材を減圧密封した後に、断熱面に垂直な方向に対して、例えばプレス加工を施したものである。 Here, the compression process is a process in which, for example, pressing is performed in a direction perpendicular to the heat insulating surface after sealing the core material under reduced pressure.
 ここで、プレス加工とは、例えば、エアー圧または油圧を使って、金型を押し当て圧縮加工を施す「機械プレス加工」、および、円柱状の金属性金型を使用して、転写させて圧縮加工を施す「ロールプレス加工」等を含むものである。 Here, the press processing is, for example, “mechanical press processing” in which a metal mold is pressed and compressed using air pressure or hydraulic pressure, and a cylindrical metal mold is used for transfer. This includes “roll press processing” and the like for performing compression processing.
 本開示の他の態様は、上述した真空断熱材を備えた断熱箱体である。 Another aspect of the present disclosure is a heat insulating box including the above-described vacuum heat insulating material.
 これによれば、上述の真空断熱材の効果を活かして、安価で高品質な断熱箱体を実現することができる。 According to this, an inexpensive and high-quality heat insulating box can be realized by taking advantage of the above-described vacuum heat insulating material.
 以下、本開示の実施の形態について、図面を参照しながら説明する。なお、これらの実施の形態によって、本開示が限定されるものではない。また、各図において、同じ構成要素については、それぞれ同じ符号を用いて、説明を省略する。 Hereinafter, embodiments of the present disclosure will be described with reference to the drawings. Note that the present disclosure is not limited by these embodiments. Moreover, in each figure, about the same component, the same code | symbol is used, respectively, and description is abbreviate | omitted.
 (第1の実施の形態)
 図1は、本開示の第1の実施の形態における、真空断熱材1の断面図である。本実施の形態の真空断熱材1は、芯材2、外被材3、および、吸着剤4を備えている。芯材2および吸着剤4は、外被材3の内部に、減圧密閉状態(略真空状態)で封入されている。
(First embodiment)
FIG. 1 is a cross-sectional view of a vacuum heat insulating material 1 according to the first embodiment of the present disclosure. The vacuum heat insulating material 1 according to the present embodiment includes a core material 2, a jacket material 3, and an adsorbent 4. The core material 2 and the adsorbent 4 are sealed inside the outer cover material 3 in a reduced-pressure sealed state (substantially vacuum state).
 外被材3は、ガスバリア性を有する袋状の部材である。外被材3は、本実施の形態では、2枚の積層シート3aを対向させて、その周囲を封止部5により封止することで、袋状に構成されている。 The jacket material 3 is a bag-shaped member having gas barrier properties. In the present embodiment, the jacket material 3 is configured in a bag shape by facing the two laminated sheets 3 a and sealing the periphery with the sealing portion 5.
 また、封止部5は、内部に芯材2が存在せず、積層シート3a同士が接触して構成されている。封止部5は、真空断熱材1の本体から外周に向かって延伸するヒレ状に構成されている。 Further, the sealing part 5 is configured such that the core material 2 does not exist inside and the laminated sheets 3a are in contact with each other. The sealing part 5 is configured in a fin shape extending from the main body of the vacuum heat insulating material 1 toward the outer periphery.
 芯材2は、繊維状の部材であり、図2に示すように、シート状素材6を所定寸法に裁断して構成されている。また、本実施の形態では、裁断の際、シート状素材6から、直接、裁断により形成される新品芯材21とは別に、芯材として、裁断の際に生じる端材7を利用した端材を利用した端材芯材22(図4参照、以下、これを単に端材芯材と称す)が形成されている。このとき、芯材2は、端材芯材22のみを含んでもよいし、大型化を図るために、新品芯材21と端材芯材22とを有する構成であってもよい。この場合には、新品芯材21と端材芯材22とが、互いに係合部および被係合部によって係合する。 The core material 2 is a fibrous member, and is configured by cutting the sheet-like material 6 into a predetermined dimension as shown in FIG. Moreover, in this Embodiment, the edge material using the edge material 7 which arises at the time of cutting as a core material separately from the new core material 21 formed by cutting directly from the sheet-like material 6 at the time of cutting. An end material core material 22 (see FIG. 4, hereinafter, simply referred to as an end material core material) is formed. At this time, the core material 2 may include only the end material core material 22, or may have a new core material 21 and the end material core material 22 in order to increase the size. In this case, the new core material 21 and the end material core material 22 are engaged with each other by the engaging portion and the engaged portion.
 また、後述する例では、端材芯材22を二つ用いた例を説明するが、本開示はこれに限定されず、3以上の、複数の端材芯材22が係合する構成であってもよい。 In the example described later, an example in which two end material core members 22 are used will be described. However, the present disclosure is not limited to this, and a configuration in which three or more end member core members 22 are engaged with each other. May be.
 シート状素材6は、例えば、平均繊維径が3μmの遠心法で生成されたガラス繊維を焼成して、嵩密度120kg/m3~200kg/m3の範囲に圧縮して形成されたものである。シート状素材6の裁断によって切り出された端材7は、図3に示すように、複数、この例では、二つの端材7(一方を第1の端材、他方を第2の端材と記載する場合がある)が突き合わせられて、横方向に並設され、シート状の端材芯材22が構成されている。 The sheet-like material 6 is formed, for example, by firing glass fibers produced by a centrifugal method having an average fiber diameter of 3 μm and compressing them in the range of a bulk density of 120 kg / m 3 to 200 kg / m 3. As shown in FIG. 3, the end material 7 cut out by cutting the sheet-like material 6 includes a plurality of, in this example, two end materials 7 (one is a first end material and the other is a second end material. The sheet-like end material core material 22 is configured in parallel with each other in a lateral direction.
 すなわち、シート状素材6から切りだされた端材7,7には、その突合せ面8,8に、係合部となる凸部9と被係合部となる凹部10とからなる嵌め合い構造部11が、一体に形成されている。一例として、第1の端材には係合部が設けられ、第2の端材には被係合部が設けられている。そして、この凸部9と凹部10との嵌め合いにより、端材7,7が係合してシート状となり、端材芯材22が形成される。 That is, the end materials 7 and 7 cut out from the sheet-like material 6 are fitted to the butting surfaces 8 and 8 with a projecting portion 9 serving as an engaging portion and a recessed portion 10 serving as an engaged portion. The part 11 is integrally formed. As an example, the first end member is provided with an engaging portion, and the second end member is provided with an engaged portion. Then, by fitting the convex portion 9 and the concave portion 10, the end materials 7 and 7 are engaged to form a sheet shape, and the end material core material 22 is formed.
 このように、シート状に形成された端材芯材22は、上述したように、吸着剤4とともに外被材3内に挿入され、減圧密閉される。これによって、真空断熱材1が構成される。 As described above, the end material core material 22 formed in a sheet shape is inserted into the outer cover material 3 together with the adsorbent 4 and sealed under reduced pressure. Thereby, the vacuum heat insulating material 1 is comprised.
 なお、図3における切込み12は、嵌め合い構造部11の一方となる凹部10のコーナ部17に設けられた切込みである。切込み12は、各コーナ部17に二つずつ設けられている。これらの切込み12は、凹部10を形成する各辺の延長線上に形成されている。しかしながら、本開示はこれに限定されず、切込み12は、破線で示すように、コーナ部17の頂点から、各辺に対して斜め方向に形成されてもよい。 In addition, the notch 12 in FIG. 3 is an incision provided in the corner portion 17 of the recess 10 that is one side of the fitting structure portion 11. Two cuts 12 are provided in each corner portion 17. These cuts 12 are formed on the extended lines of the sides forming the recess 10. However, the present disclosure is not limited to this, and the cuts 12 may be formed obliquely with respect to each side from the apex of the corner portion 17 as indicated by a broken line.
 また、本明細書では、複数の端材7,7が二つである例を示したが、さらに多くの端材が接続され、端材芯材22が形成されていてもよい。 Further, in the present specification, an example in which the plurality of end materials 7 and 7 are two is shown, but more end materials may be connected to form the end material core material 22.
 次に、上記のように構成された端材芯材22について、以下、その作用および効果を説明する。 Next, the operation and effect of the end material core material 22 configured as described above will be described below.
 真空断熱材1の端材芯材22は、シート状素材6から切りだされた複数の端材7,7が横方向に並設されて、その突合せ面8,8に設けられた、凸部9と凹部10とを嵌め合わせることにより形成されている。この嵌め合いによって、複数の端材7,7はシート状に一体化される。 The end material core material 22 of the vacuum heat insulating material 1 includes a plurality of end materials 7, 7 cut out from the sheet-like material 6, arranged in parallel in the horizontal direction, and provided on the butt surfaces 8, 8. 9 and the recess 10 are fitted together. By this fitting, the plurality of end members 7 are integrated into a sheet shape.
 これにより、横方向に並設された複数の端材7,7を、新品芯素材によって挟み込むような必要がなく、端材7,7を用いて端材芯材22を構成することができる。つまり、新品芯材を用いる必要がなく、端材利用によるコストダウン率を大きくすることができる。 Thereby, it is not necessary to sandwich the plurality of end members 7, 7 arranged side by side with the new core material, and the end material core material 22 can be configured using the end materials 7, 7. That is, it is not necessary to use a new core material, and the cost reduction rate by using the end material can be increased.
 また、端材芯材22は、シート状に一体化されており、かつ、嵌め合い構造部11の凸部9と凹部10との嵌合によって、位置ずれ(図4の矢印a方向(平面視における突合せ面8の延伸方向)の位置ずれ)が生じない。よって、外被材3内への、白抜き矢印b(図4の矢印aに示した方向のうち、一方向)で示す方向への挿入が容易になる。よって、端材7,7のみで端材芯材22を形成した時に増大する生産コストを、大幅に低下させることができる。 Further, the end material core material 22 is integrated in a sheet shape, and is displaced by fitting between the convex portion 9 and the concave portion 10 of the fitting structure portion 11 (in the direction of arrow a in FIG. 4 (plan view)). No misalignment) occurs in the extending direction) of the butting surface 8 at. Therefore, insertion in the direction indicated by the white arrow b (one direction among the directions indicated by the arrow a in FIG. 4) into the jacket material 3 is facilitated. Therefore, the production cost which increases when the end material core material 22 is formed only by the end materials 7 and 7 can be significantly reduced.
 しかも、嵌め合い構造部11の、凸部9と凹部10との嵌合によって位置ずれすることがないので、端材7,7のみで端材芯材22を形成した時に懸念される外観寸法の精度を高くすることができる。 In addition, since the fitting structure portion 11 is not displaced due to the fitting between the convex portion 9 and the concave portion 10, the appearance dimension of concern is concerned when the end material core material 22 is formed only by the end materials 7 and 7. The accuracy can be increased.
 さらに、この端材芯材22は、端材7,7同士の突合せ面8,8において、凸部9と凹部10とが凹凸状に嵌まり合っている。よって、突合せ部分の剛性を高くすることができる。端材7,7同士の突合せ面が直線状態だけになっていると、図4の矢印c方向(端材7の厚み方向)の外力に対して屈曲しやすいが、本実施の形態の構成によれば、凸部9と凹部10とが入り混じっているので、矢印c方向の外力に対する剛性が高まる。 Furthermore, in the end material core material 22, the projecting portion 9 and the recessed portion 10 are fitted in an uneven shape on the abutting surfaces 8, 8 of the end materials 7, 7. Therefore, the rigidity of the butt portion can be increased. If the butted surfaces of the end members 7 and 7 are only in a straight line state, the end members 7 and 7 are easily bent with respect to an external force in the direction of the arrow c in FIG. 4 (the thickness direction of the end member 7). According to this, since the convex portion 9 and the concave portion 10 are mixed, the rigidity against the external force in the direction of the arrow c is increased.
 また、端材7,7同士の突合せ面8,8部分の剛性は、図4の破線で示すような、凹状の圧縮加工dを施しておくことにより、より高いものとなる。この凹状の圧縮加工dは、凸部9と凹部10とが嵌合している嵌め合い構造部11、つまり端材7,7同士の突合せ面8,8部分に、端材7,7の平面部分を凹ますように、すなわち、端材7,7を、突合せ面8,8に略垂直方向に加圧して形成すればよい。これによって、真空断熱材1としての信頼性を、より向上させることができる。また、突合せ面8,8の断熱面に平行な凹凸(段差)を防止することができる。そして、圧縮加工dによって生じた凹部を、冷媒パイプの設置用の凹部等として利用することもでき、効果的である。 Also, the rigidity of the butted surfaces 8 and 8 between the end members 7 and 7 becomes higher by applying a concave compression process d as shown by a broken line in FIG. This concave compression process d is a flat surface of the end members 7 and 7 on the fitting structure portion 11 in which the convex portion 9 and the concave portion 10 are fitted, that is, the abutting surfaces 8 and 8 of the end members 7 and 7. What is necessary is just to form the end materials 7 and 7 so that a part may be dented, ie, pressurizing the butting surfaces 8 and 8 in the substantially perpendicular direction. Thereby, the reliability as the vacuum heat insulating material 1 can be further improved. Moreover, the unevenness | corrugation (step) parallel to the heat insulation surface of the butt surfaces 8 and 8 can be prevented. And the recessed part produced by compression processing d can also be utilized as a recessed part for installation of a refrigerant pipe, etc., and is effective.
 なお、圧縮加工dは、端材7,7同士の突合せ面8,8部分の全域ではなく、一部分に設ける等してもよい。 Note that the compression processing d may be provided not in the whole area of the butted surfaces 8 and 8 between the end materials 7 and 7 but in a part.
 以上説明したように、端材7,7のみで構成された端材芯材22であっても、新品芯材21と略同等の品質を保持した芯材を実現することができ、端材利用による大幅なコストダウンを実現することができる。 As described above, even if the end material core material 22 is composed only of the end materials 7 and 7, a core material having substantially the same quality as the new core material 21 can be realized, and the use of the end material A significant cost reduction can be realized.
 また、本実施の形態では、嵌め合い構造部11の凹部10のコーナ部に、切込み12が設けられている。これにより、凹部10に対して、凸部9の形状が多少大きくても、切込み12により凹部10が広がって、凸部9の凹部10への嵌合を可能とすることができる。したがって、凸部9の形状と凹部10の形状との間に多少の寸法誤差があっても、芯材として使用することができ、凸部9と凹部10との嵌合不良を防止できる。つまり、歩留まりを上げて、コストダウンを図ることができる。また、凸部9を凹部10に対して、あらかじめ少し大きめに形成しておいて、凸部9と凹部10との嵌合状態を、密着気味かつ強固なものとすることができる。これにより、端材7,7の突合せ面8,8部分の剛性を、より強固なものとすることができる。 Further, in the present embodiment, the notch 12 is provided in the corner portion of the concave portion 10 of the fitting structure portion 11. Thereby, even if the shape of the convex part 9 is somewhat larger than the concave part 10, the concave part 10 is expanded by the notch 12, and the convex part 9 can be fitted into the concave part 10. Therefore, even if there is a slight dimensional error between the shape of the convex portion 9 and the shape of the concave portion 10, it can be used as a core material, and poor fitting between the convex portion 9 and the concave portion 10 can be prevented. That is, the yield can be increased and the cost can be reduced. In addition, the convex portion 9 can be formed slightly larger than the concave portion 10 in advance, and the fitting state between the convex portion 9 and the concave portion 10 can be close and strong. Thereby, the rigidity of the butting surfaces 8 and 8 part of the end materials 7 and 7 can be made stronger.
 なお、平面視における切込み12の長さ寸法は、少なくとも凹部10を形成する各辺(切込み部12を延長した辺)の長さの1/10以上としておくのが好ましい。1/10未満では凹部10の広がりが不十分で、凸部9の嵌合不良を発生する場合がある。また、切込み12の長さ寸法は、端材7,7の長辺寸法の1/6以下としておくことが好ましい。1/6より大きい場合には作業性が悪化する。 In addition, it is preferable that the length dimension of the notch 12 in plan view is at least 1/10 or more of the length of each side forming the recess 10 (the side where the notch 12 is extended). If it is less than 1/10, the expansion of the concave portion 10 is insufficient, and the convex portion 9 may be poorly fitted. Moreover, it is preferable that the length dimension of the notch 12 is 1/6 or less of the long side dimension of the end materials 7 and 7. When it is larger than 1/6, workability deteriorates.
 なお、本実施の形態において、切込み12は、凸部9および凹部10の両方に設けられた例を示したが、少なくも一方に設けられていればよい。 In addition, in this Embodiment, although the cut 12 showed the example provided in both the convex part 9 and the recessed part 10, it should just be provided in at least one.
 (第2の実施の形態)
 図5は、第2の実施の形態における、端材7を利用した端材芯材22を示す分解斜視図であり、図6は、同芯材の斜視図である。
(Second Embodiment)
FIG. 5 is an exploded perspective view showing an end material core material 22 using the end material 7 in the second embodiment, and FIG. 6 is a perspective view of the same core material.
 本実施の形態では、嵌め合い構造部11の、凸部9および凹部10に、引っ掛かり形状部13を設けて、矢印e方向(端材7,7が互いに離間する方向)に対する、外れ防止が施されている。ここで、引っ掛かり形状とは、端材7,7に、互いが離間する方向の力が加わった場合に、その力に抵抗する、端材7,7を離間させない力が発生するような形状のことをいう。 In the present embodiment, the hook-shaped portion 13 is provided on the convex portion 9 and the concave portion 10 of the fitting structure portion 11 to prevent detachment in the direction of the arrow e (direction in which the end materials 7 and 7 are separated from each other). Has been. Here, the shape of the hook is such that when the end members 7 and 7 are subjected to a force in a direction away from each other, a force that resists the force and does not separate the end members 7 and 7 is generated. That means.
 このような構成により、本実施の形態の端材芯材22は、端材7,7同士の矢印e方向への位置ずれも防止でき、寸法精度を、より高めることができる。 With such a configuration, the end material core material 22 of the present embodiment can also prevent misalignment of the end materials 7 and 7 in the direction of the arrow e, and can further improve the dimensional accuracy.
 また、上述した引っ掛かり形状部13は、例えば略L字状であってもよいが、図示するように、凸部9と凹部10との嵌合が喰い込む方向にテーパ14を有する形状とすることが好ましい。このような構成により、凸部9と凹部10とを嵌合させたときに、テーパ14により発生する分力で、端材7,7の突合せ面8,8同士が圧接する。よって、突合せ面8,8同士の間に間隙が生じることを防止できる。これにより、端材7,7の突合せ面8,8に間隙が生じることによって、当該部分の断熱性が低下することを防止でき、効果的である。 Moreover, although the hook-shaped part 13 mentioned above may be substantially L-shaped, for example, it makes it the shape which has the taper 14 in the direction which the fitting of the convex part 9 and the recessed part 10 bites into as shown in the figure. Is preferred. With such a configuration, when the convex portion 9 and the concave portion 10 are fitted, the butted surfaces 8 and 8 of the end members 7 and 7 are pressed against each other by the component force generated by the taper 14. Therefore, it is possible to prevent a gap from being generated between the butting surfaces 8 and 8. Thereby, it can prevent that the heat insulation of the said part falls by producing a clearance gap between the butting surfaces 8 and 8 of the end materials 7 and 7, and is effective.
 なお、本実施の形態においても、第1の実施の形態と同様の切込み12が設けられている。これにより、凸部9と凹部10との嵌合を、より確実なものとすることができる。 In this embodiment, the same notch 12 as that in the first embodiment is provided. Thereby, fitting with the convex part 9 and the recessed part 10 can be made more reliable.
 (第3の実施の形態)
 図7は、本開示の第3の実施の形態における、端材7を利用した芯材を示す分解斜視図であり、図8は、同芯材の斜視図である。
(Third embodiment)
FIG. 7 is an exploded perspective view showing a core material using the end material 7 in the third embodiment of the present disclosure, and FIG. 8 is a perspective view of the same core material.
 本実施の形態では、第2の実施の形態で説明した嵌め合い構造部11の引っ掛かり形状部13を、凸部9および凹部10それぞれの両辺部(平面視において方向aの両側)に設けたものである。 In the present embodiment, the hook-shaped portion 13 of the fitting structure portion 11 described in the second embodiment is provided on both sides of the convex portion 9 and the concave portion 10 (both sides in the direction a in plan view). It is.
 これにより、テーパ14の分力で、端材7,7の突合せ面8,8同士が圧接する効果を高めることができ、端材7,7の突合せ面8,8部分の断熱性低下防止効果を、より向上させることができる。 Thereby, the effect of press-contacting the butting surfaces 8 and 8 of the end members 7 and 7 can be enhanced by the component force of the taper 14, and the effect of preventing a decrease in the heat insulating property of the butting surfaces 8 and 8 of the end members 7 and 7 Can be further improved.
 (第4の実施の形態)
 図9は、本開示の第4の実施の形態における、端材7を利用した芯材を示す分解斜視図であり、図10は、同芯材の斜視図である。
(Fourth embodiment)
FIG. 9 is an exploded perspective view showing a core material using the end material 7 in the fourth embodiment of the present disclosure, and FIG. 10 is a perspective view of the same core material.
 本実施の形態では、嵌め合い構造部11となる凸部9と凹部10を、突合せ面8,8の一箇所ではなく、複数箇所に設けたものである。 In the present embodiment, the convex portion 9 and the concave portion 10 which are the fitting structure portion 11 are provided at a plurality of locations instead of one location of the butting surfaces 8 and 8.
 本実施の形態の構成によれば、端材7,7の突合せ面8,8における、凸部9と凹部10との入り混じり面積(接触面積)が大きくなり、突合せ部分の剛性を、より高いものとすることができる。 According to the configuration of the present embodiment, the mixed area (contact area) between the convex portion 9 and the concave portion 10 on the butting surfaces 8 and 8 of the end members 7 and 7 is increased, and the rigidity of the butting portion is higher. Can be.
 なお、凸部9および凹部10の数は、特に限定されるものではないが、一つまたは二つ程度あればよい。一つの場合には、端材7,7の凸部9および凹部10を、平面視において、辺の略中央部に設けることが、剛性を向上させる観点から最も好ましい。また、二つの場合には、端材7,7の凸部9および凹部10は、平面視において、辺の長手方向に等間隔に設けることが、剛性を向上させる観点から好ましい。 The number of the convex portions 9 and the concave portions 10 is not particularly limited, but may be one or two. In one case, it is most preferable to provide the convex portions 9 and the concave portions 10 of the end members 7 and 7 at a substantially central portion of the side in a plan view from the viewpoint of improving rigidity. In the two cases, it is preferable from the viewpoint of improving the rigidity that the convex portions 9 and the concave portions 10 of the end members 7 and 7 are provided at equal intervals in the longitudinal direction of the side in a plan view.
 (第5の実施の形態)
 図11は、本開示の第5の実施の形態における端材を利用した芯材を示す分解斜視図であり、図12は、同芯材の斜視図である。
(Fifth embodiment)
FIG. 11 is an exploded perspective view showing a core material using the end material in the fifth embodiment of the present disclosure, and FIG. 12 is a perspective view of the same core material.
 本実施の形態では、端材7,7の厚み方向に段差15を設け、この段差15部分に、嵌め合い構造部11となる、凸部9および凹部10を形成したものである。すなわち、この例では、凹部10および凸部9それぞれが、互いに嵌合する、厚み方向の段差を有している。 In the present embodiment, a step 15 is provided in the thickness direction of the end members 7 and 7, and the convex portion 9 and the concave portion 10 that form the fitting structure portion 11 are formed in the step 15 portion. That is, in this example, each of the concave portion 10 and the convex portion 9 has a step in the thickness direction that is fitted to each other.
 この構成によれば、端材芯材22は、端材7,7の凸部9と凹部10との嵌まり合いに加え、段差15同士の重なりにより、突合せ面8,8の矢印c(厚み方向)に対する剛性を、より高めることができる。よって、剛性に対する信頼性を、より向上させることができる。 According to this configuration, the end material core material 22 has the arrow c (thickness) of the butted surfaces 8 and 8 due to the overlap between the step portions 15 in addition to the fitting of the convex portions 9 and the concave portions 10 of the end materials 7 and 7. (Direction) can be further increased in rigidity. Therefore, the reliability with respect to rigidity can be further improved.
 (第6の実施の形態)
 図13は、本開示の第6の実施の形態における、端材を利用した芯材を示す分解斜視図であり、図14は、同芯材の斜視図である。
(Sixth embodiment)
FIG. 13 is an exploded perspective view showing a core material using an end material in the sixth embodiment of the present disclosure, and FIG. 14 is a perspective view of the same core material.
 本実施の形態では、嵌め合い構造部11となる、凸部9および凹部10が、直線および曲線で構成されている。より具体的には、平面視において、凸部9が、端材7と、一定の幅を有する直線部によって接続された略円形状に形成されている。凹部10は、凸部9と嵌合する形状に形成されている。第2の実施の形態で説明した嵌め合い構造部11の引っ掛かり形状部13が、凸部9と凹部10それぞれの両辺部に設けられている。 In the present embodiment, the convex portion 9 and the concave portion 10 which are the fitting structure portion 11 are configured by straight lines and curves. More specifically, in the plan view, the convex portion 9 is formed in a substantially circular shape connected to the end material 7 by a linear portion having a certain width. The concave portion 10 is formed in a shape that fits with the convex portion 9. The hook-shaped portion 13 of the fitting structure portion 11 described in the second embodiment is provided on both sides of the convex portion 9 and the concave portion 10.
 本実施の形態の構成によれば、曲線部18の分力で、端材7,7の突合せ面8,8同士が圧接する効果を高めることができる。よって、端材7,7の突合せ面8,8部分の断熱性低下防止効果を、より向上させることができる。 According to the configuration of the present embodiment, it is possible to enhance the effect that the butted surfaces 8, 8 of the end members 7, 7 are in pressure contact with each other by the component force of the curved portion 18. Therefore, the heat insulation fall prevention effect of the butting surfaces 8 and 8 of the end materials 7 and 7 can be further improved.
 なお、凸部9および凹部10の数は、特に限定されるものではないが、一つまたは二つ程度あればよい。一つの場合には、端材7,7の凸部9および凹部10を、平面視において、辺の略中央部に設けることが、剛性を向上させる観点から最も好ましい。二つの場合には、端材7,7の、凸部9および凹部10を、平面視において、辺の長手方向に等間隔に設けることが、剛性を向上させる観点から好ましい。 The number of the convex portions 9 and the concave portions 10 is not particularly limited, but may be one or two. In one case, it is most preferable to provide the convex portions 9 and the concave portions 10 of the end members 7 and 7 at a substantially central portion of the side in a plan view from the viewpoint of improving rigidity. In the two cases, it is preferable from the viewpoint of improving rigidity that the convex portions 9 and the concave portions 10 of the end members 7 and 7 are provided at equal intervals in the longitudinal direction of the side in a plan view.
 (第7の実施の形態)
 図15は、本開示の第7の実施の形態における断熱箱体の斜視図である。
(Seventh embodiment)
FIG. 15 is a perspective view of a heat insulating box according to the seventh embodiment of the present disclosure.
 本実施の形態における断熱箱体16は、例えば、冷蔵庫の筐体として用いられる。断熱箱体16の側面、背面および天面には、上述の各実施の形態で説明した真空断熱材1のうち、少なくとも一つが設けられている。なお、図示しないが、この断熱箱体16を開閉する扉にも、上述した各実施の形態で説明した真空断熱材1のうち、少なくとも一つが設けられている。 The heat insulating box 16 in the present embodiment is used as, for example, a refrigerator casing. At least one of the vacuum heat insulating materials 1 described in the above embodiments is provided on the side surface, the back surface, and the top surface of the heat insulating box 16. Although not shown, the door that opens and closes the heat insulating box 16 is also provided with at least one of the vacuum heat insulating materials 1 described in the above embodiments.
 本実施の形態の断熱箱体16は、生産コストが安く、かつ、コストダウン率も大きく、安価で、寸法精度および剛性も高い真空断熱材1を用いている。よって、安価で、信頼性の高い断熱箱体16を実現することができる。 The heat insulating box 16 of the present embodiment uses the vacuum heat insulating material 1 that is low in production cost, has a large cost reduction rate, is inexpensive, and has high dimensional accuracy and rigidity. Therefore, a cheap and highly reliable heat insulating box 16 can be realized.
 なお、断熱箱体16の用途は、冷蔵庫の筐体に限られず、自動販売機等の各種冷凍機器の筐体、またはLNG等のタンクであってもよく、特に限定されるものではない。また、各実施の形態で示した真空断熱材1の適用先は、断熱箱体16に限定されるものではなく、住宅の建材等の断熱パネルに適用することもできる。 In addition, the use of the heat insulation box 16 is not limited to the housing of the refrigerator, and may be a housing of various refrigeration equipment such as a vending machine or a tank of LNG or the like, and is not particularly limited. Moreover, the application destination of the vacuum heat insulating material 1 shown in each embodiment is not limited to the heat insulating box 16, and can be applied to a heat insulating panel such as a building material for a house.
 以上、本開示に係る真空断熱材について、実施の形態を用いて説明してきたが、本開示は、これらに限定されるものではなく、本開示の目的を達成する範囲内で種々変更可能である。つまり、本開示の範囲は、上記した説明ではなく、請求の範囲によって示され、請求の範囲と均等の意味および範囲内でのすべての変更が含まれることが意図される。 As mentioned above, although the vacuum heat insulating material which concerns on this indication has been demonstrated using embodiment, this indication is not limited to these, but can change variously within the range which achieves the objective of this indication. . That is, the scope of the present disclosure is shown not by the above description but by the scope of claims, and is intended to include meanings equivalent to the scope of claims and all modifications within the scope.
 以上述べたように、本開示によれば、端材のみで、寸法精度の高い芯材を構成することができる。よって、生産コストが安く、かつ、コストダウン率も大きく安価で、寸法精度および剛性も高い真空断熱材を提供できる。またこの真空断熱材を用いた断熱箱体および断熱パネルを提供することができる。よって、本開示は、冷蔵庫、自動販売機、給湯容器、自動車用断熱材、保冷・保温ボックス、建材パネル、およびLNG等のタンク等の用途に幅広く適用することができる。 As described above, according to the present disclosure, a core material with high dimensional accuracy can be configured with only end materials. Therefore, it is possible to provide a vacuum heat insulating material that is low in production cost, has a large cost reduction rate, is inexpensive, and has high dimensional accuracy and rigidity. Moreover, the heat insulation box and heat insulation panel using this vacuum heat insulating material can be provided. Therefore, this indication can be widely applied to uses, such as a refrigerator, a vending machine, a hot-water supply container, a heat insulating material for cars, a cold insulation / heat insulation box, a building material panel, and a tank of LNG.
 1  真空断熱材
 2  芯材
 3  外被材
 3a  積層シート
 4  吸着剤
 5  封止部
 6  シート状素材
 7  端材
 8  突合せ面
 9  凸部
 10  凹部
 11  嵌め合い構造部
 12  切込み
 13  引っ掛かり形状部
 14  テーパ
 15  段差
 16  断熱箱体
 17  コーナ部
 18  曲線部
 21  新品芯材
 22  端材芯材
DESCRIPTION OF SYMBOLS 1 Vacuum heat insulating material 2 Core material 3 Cover material 3a Laminated sheet 4 Adsorbent 5 Sealing part 6 Sheet-like material 7 End material 8 Butting surface 9 Convex part 10 Concave part 11 Mating structure part 12 Cut 13 Hook shape part 14 Taper 15 Step 16 Heat insulation box 17 Corner part 18 Curved part 21 New core material 22 End material core material

Claims (5)

  1. ガスバリア性を有する外被材と、
    前記外被材内に、真空封止された芯材とを備え、
    前記芯材は、第1の端材および第2の端材が一方向に並設して構成され、
    前記第1の端材の突合せ面に係合部が設けられ、
    前記第2の端材の突合せ面に被係合部が設けられ、
    前記係合部と前記被係合部とが係合し、前記第1の端材および前記第2の端材が連結した
    真空断熱材。
    A jacket material having gas barrier properties;
    In the outer jacket material, comprising a vacuum-sealed core material,
    The core material is configured by arranging the first end material and the second end material in parallel in one direction,
    An engaging portion is provided on the abutting surface of the first end member,
    An engaged portion is provided on the butt surface of the second end member,
    The vacuum heat insulating material which the said engaging part and the said to-be-engaged part engaged, and the said 1st end material and the said 2nd end material connected.
  2. 前記係合部および前記被係合部は、それぞれ、係合外れを防止する引っ掛かり形状を有する
    請求項1記載の真空断熱材。
    The vacuum heat insulating material according to claim 1, wherein each of the engaging portion and the engaged portion has a hook shape that prevents disengagement.
  3. 前記係合部および前記被係合部のうち、少なくとも一方のコーナ部に、切込みが設けられた
    請求項1または請求項2に記載の真空断熱材。
    The vacuum heat insulating material according to claim 1 or 2, wherein a cut is provided in at least one of the engaging portion and the engaged portion.
  4. 前記第1の端材および前記第2の端材それぞれの突合せ面部の一部または全体に、
    厚み方向の圧縮加工が施された
    請求項1から請求項3までのいずれか1項に記載の真空断熱材。
    A part or the whole of the butting surface portion of each of the first end material and the second end material,
    The vacuum heat insulating material according to any one of claims 1 to 3, wherein compression processing in the thickness direction is performed.
  5. 請求項1から請求項4までのいずれか1項に記載の真空断熱材を備えた
    断熱箱体。
    The heat insulation box provided with the vacuum heat insulating material of any one of Claim 1- Claim 4.
PCT/JP2019/022062 2018-06-07 2019-06-04 Vacuum heat-insulating material and heat-insulating box body using same WO2019235448A1 (en)

Priority Applications (2)

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Applications Claiming Priority (2)

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JP2018109108 2018-06-07

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