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WO2019233388A1 - High-precision bidirectional meter for metering fluid - Google Patents

High-precision bidirectional meter for metering fluid Download PDF

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Publication number
WO2019233388A1
WO2019233388A1 PCT/CN2019/089881 CN2019089881W WO2019233388A1 WO 2019233388 A1 WO2019233388 A1 WO 2019233388A1 CN 2019089881 W CN2019089881 W CN 2019089881W WO 2019233388 A1 WO2019233388 A1 WO 2019233388A1
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WO
WIPO (PCT)
Prior art keywords
impeller
hall sensor
meter according
circuit
fluid meter
Prior art date
Application number
PCT/CN2019/089881
Other languages
French (fr)
Chinese (zh)
Inventor
魏松涛
姚玉婷
田飞
魏贝贝
李沿
雷利
李亚龙
魏京涛
李显
Original Assignee
Wei Songtao
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wei Songtao filed Critical Wei Songtao
Publication of WO2019233388A1 publication Critical patent/WO2019233388A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F15/00Details of, or accessories for, apparatus of groups G01F1/00 - G01F13/00 insofar as such details or appliances are not adapted to particular types of such apparatus
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F1/00Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
    • G01F1/05Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects
    • G01F1/10Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects using rotating vanes with axial admission
    • G01F1/115Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects using rotating vanes with axial admission with magnetic or electromagnetic coupling to the indicating device

Definitions

  • Water meters are instruments used to measure water flow and are widely used in homes, factories, offices and many other fields.
  • the types of water meters can be divided by the principle of measurement. The common types are:
  • the measuring sensors, calculators and indicating devices are all water meters with mechanical principles and structures. There are mainly speed water meters and volume water meters.
  • Electronic water meters are divided into mechanical sensing electronic water meters and electronic sensing electronic water meters.
  • the measuring sensor of the mechanical sensing electronic water meter is composed of a sensor based on the principle of mechanical movement and a sensing element capable of converting mechanical movement into an electrical signal input into a calculator.
  • the calculator and the indicating device are electronic components, such as a vortex (leaf) wheel Electronic water meter.
  • the electronic water meter's measuring sensor is based on the principle of electronic or electromagnetic induction.
  • the calculator and indicating device are electronic components, such as ultrasonic water meters, jet water meters, Coriolis water meters and electromagnetic water meters.
  • the mechanical watch is lowered in and out when the water enters, pushing the gears forward, and reversed when it is in the water, it pushes the gears in reverse.
  • the resistance of the two-phase water is different, although the water in the two ends is the same.
  • the readings reflected on the water meter are very different.
  • the water meter has a minimum initial dynamic amount of water. When the faucet is dripped, the water flow cannot push the impeller blades to rotate, so some water meters cannot be measured normally.
  • water meter products commonly used at home and abroad are mainly traditional mechanical water meters and water meters with electronic devices.
  • Most of these two types of water meters use the principle of mechanical impeller blade type and rotary piston type transmission (sensor).
  • the mechanical counter indicates the measurement result or the sensor obtains the mechanical rotation signal and displays the measurement result after processing. Due to problems in principle and structure, there are many deficiencies and defects in the service life, measurement repeatability and reliability, measurement accuracy, requirements for water quality, and acquisition and transmission of measurement signals.
  • the present disclosure proposes a high-precision two-way electronic water meter.
  • the present disclosure discloses a high-precision two-way measurement electronic meter, the purpose of which is to improve the measurement accuracy of the meter, reduce power consumption, prevent multiple power outages, facilitate maintenance, prevent flips and theft, Increase its production capacity, without the need for professional technicians to install testing and maintenance, to achieve data upload, download and update through wireless means.
  • a high-precision fluid meter comprising a watch case, a watch core and a control circuit, characterized in that the watch core and the control circuit are arranged in the watch case;
  • the watch core includes: , The impeller shaft, the fixed frame, the fixed frame is fixed in the case and connected to one end of the impeller shaft, the impeller is arranged on the other end of the impeller shaft away from the fixed frame, the plane of the fixed frame and the plane of the impeller are arranged in parallel on the impeller shaft, table
  • the fluid to be measured inside the shell flows through the impeller.
  • the impeller is also provided with at least one magnet, and each magnet is fixedly disposed in the middle of the impeller to make the magnet rotate with the impeller when the fluid to be tested impacts the impeller;
  • the control circuit includes: Lithium battery, induction coil, first Hall sensor, second Hall sensor, display screen, main control chip, storage unit, electromagnetic damping control circuit and wireless charging management circuit; lithium battery, first Hall sensor, second Huo Sensor, display screen, storage unit, electromagnetic damping control circuit and wireless charging management circuit are all electrically connected to the main control chip; induction wire It is electrically connected to the electromagnetic damping control circuit and the wireless charging management circuit respectively; the lithium battery is also electrically connected to the wireless charging management circuit; the induction coil, the first Hall sensor and the second Hall sensor are all arranged on the fixed frame and the positions are all connected to the magnet; It is
  • the high-precision fluid meter is a water meter, and the fluid to be measured is water.
  • the first Hall sensor and the second Hall sensor are set at a certain preset distance; and the main control chip is further configured to determine the sequence in which the first Hall sensor and the second Hall sensor detect the magnetic fields, respectively. , And determine the direction of the fluid to be measured according to the sequence.
  • the main control chip is further configured to calculate a change rate of the magnetic field change detected by the first Hall sensor and / or the second Hall sensor, and determine the flow rate of the fluid to be measured according to the change rate.
  • the impeller shaft is arranged vertically, the fixed frame is connected to the upper end of the impeller shaft, and the impeller is arranged at the lower end of the impeller shaft.
  • the rotation plane of the impeller is parallel to the traveling direction of the fluid to be measured.
  • each magnet is respectively disposed in the middle of a corresponding one of the blades.
  • the magnets are arranged along the circumferential direction of the impeller in an arrangement manner in which the N and S poles are opposite to each other.
  • the fixed frame is further provided with a first shielding cover and a second shielding cover, and the control circuit is disposed in the first shielding cover and the second shielding cover.
  • the first shield is made of iron; the second shield is made of aluminum or copper foil, and the first shield and the second shield are grounded inside the case.
  • the first Hall sensor and the second Hall sensor both adopt a bipolar Hall sensor.
  • a power management circuit is also connected between the lithium battery and the main control chip.
  • the main control chip is further connected with a temperature sensor.
  • the main control chip is further connected with a valve body control circuit.
  • the main control chip is further connected with a wireless communication circuit and an infrared communication circuit.
  • the power management circuit further includes a trigger circuit portion; the trigger circuit portion is configured to: when the impeller does not rotate or rotates less than a first predetermined speed, the trigger circuit portion controls the lithium battery to suspend power to the components in the control circuit; When the speed is higher than the first predetermined rotation speed, the trigger circuit part controls the lithium battery to supply power to the components in the control circuit again.
  • the wireless charging management circuit further includes a circuit control switch; the circuit control switch is configured to: when detecting that the rotation speed of the impeller is less than a second predetermined rotation speed, control the wireless charging management circuit to disconnect and suspend the charging operation of the lithium battery.
  • the electromagnetic damping control circuit is configured to control the lithium battery to apply a voltage to both ends of the electromagnetic damping control circuit when it is detected that the rotating speed of the impeller is greater than a third predetermined rotating speed, so as to facilitate electromagnetic damping to slow down the rotating speed of the impeller;
  • the third predetermined speed is greater than the second predetermined speed.
  • the main control chip uses STM32L151RB.
  • the magnet is a bar-shaped strong magnet.
  • the water meter core and the control circuit are arranged in the water meter case;
  • the water meter core includes: an impeller, an impeller shaft, a fixed frame, the impeller is disposed at one end of the impeller shaft, the fixed frame is disposed at the other end of the impeller shaft, and the fixed frame and the impeller are at The impeller shaft is arranged in parallel.
  • the impeller is also provided with strong magnetism, which is arranged in the middle of the impeller.
  • the control circuit includes a lithium battery, an induction coil, a first Hall sensor, a second Hall sensor, a display screen, and a main control chip.
  • Storage unit electromagnetic damping control circuit and wireless charging management circuit
  • lithium battery, first Hall sensor, second Hall sensor, display screen, storage unit, electromagnetic damping control circuit and wireless charging management circuit are all connected to the main control chip ;
  • the induction coil is connected to the electromagnetic damping control circuit and the wireless charging management circuit respectively;
  • the lithium battery is also connected to the wireless charging management circuit;
  • the induction coil, the first Hall sensor and the second Hall sensor are all arranged on a fixed frame, the induction coil, The positions of the first Hall sensor and the second Hall sensor correspond to the position of the strong magnet on the impeller, and the strong magnet can Cutting the induction coil.
  • the six impellers and six strong magnets there are six impellers and six strong magnets.
  • the six strong magnets are alternately arranged with N poles and S poles in the same direction of the impeller.
  • the fixed frame is further provided with a first shielding cover and a second shielding cover, and the control circuit is disposed in the first shielding cover and the second shielding cover.
  • the first shielding cover is made of iron sheet; the second shielding cover is made of aluminum or copper foil, and the first shielding cover and the second shielding cover are grounded inside the water meter case.
  • the first Hall sensor and the second Hall sensor both adopt a bipolar Hall sensor.
  • a power management circuit is also connected between the lithium battery and the main control chip.
  • the main control chip is further connected with a temperature sensor.
  • the main control chip is further connected with a valve body control circuit.
  • the main control chip is further connected with a wireless communication circuit and an infrared communication circuit.
  • the beneficial effects of the present disclosure are: replacing the mechanical transmission part by adding a magnet to the impeller and the induction coil in the control circuit to reduce the mechanical loss and improve the measurement accuracy; by adding the first Hall sensor and the second Hall sensor The recognition of the impeller rotation direction and the impeller rotation speed are realized, the measurement error of the meter is inverted and the rotation of the meter is avoided, and the measurement accuracy of the water flow is improved; the wireless charging management circuit is added to realize the function of charging the lithium battery, and solves the problem Power failure and later maintenance of lithium battery life; electromagnetic damping control circuit is set up to achieve dynamic changes between the impeller's magnets and induction coils, keeping the impeller within a certain dynamic range, achieving dynamic balance, and increasing large flow rates The anti-overload capability of the lower meter greatly reduces mechanical wear and extends the working life.
  • FIG. 1 is a schematic diagram of an internal structure of a high-precision bidirectional fluid electronic meter in an embodiment of the present disclosure
  • FIG. 2 is a schematic diagram of the working principle of a high-precision bidirectional fluid electronic meter in an embodiment of the present disclosure
  • FIG. 3 is a schematic structural diagram of the control circuit 3 shown in FIG. 1.
  • the high-precision bidirectional fluid meter 100 includes: a watch case 1, a watch core 2, and a control circuit 3.
  • the watch case 1 is used to accommodate the watch movement 2 and the control circuit 3 and other internal parts of the watch.
  • the watch case 1 is provided with a first port and a second port to allow fluid to flow in and out. Normally, the fluid enters the watch case 1 through the first port, and then exits through the second port. However, due to the presence of mixed gas or fluctuations in the fluid, the backflow of the fluid occurs in a few cases, that is, the fluid enters the watch case 1 from the second port and leaves the first port.
  • the fluid meter is used as a water meter in this embodiment, that is, the fluid passing through the meter is water, but in other embodiments of the present disclosure, the fluid meter can also be used as a gas meter, oil Tables, etc., that is, the fluid to be measured in the table is gas or oil.
  • the watch movement 2 and the control circuit 3 are arranged in the watch case 1.
  • the watch movement 2 includes: an impeller 201, an impeller shaft 202, and a fixed frame 203; the watch movement 2 is mainly used for recording fluid flow.
  • the impeller 201 is fixed at the lower end of the impeller shaft 202, and it is best that the impeller 201 can rotate freely under a fluid impact; the fixing frame 203 is fixed at the upper end of the impeller shaft 202 and is arranged in parallel with the impeller 201.
  • the impeller shaft 202 is vertically arranged, the fixed frame 203 is connected to the upper end of the impeller shaft 202, and the impeller 201 is disposed at the lower end of the impeller shaft.
  • the impeller 202 is suspended below the fixed frame 203.
  • the impeller 201 is located in the flow path of the fluid to be measured, and the fixed frame 203 is disposed above the flow path of the fluid.
  • the advantage of this setting is that it is convenient for the fluid to flow through the watch movement 2, and it is beneficial for the fluid to impact the impeller 201 to promote its rotation.
  • the components (Hall sensors, control circuits, etc.) provided on the fixed frame 203 are not affected by the fluid. Effect, thereby ensuring the operational stability of these components.
  • the rotation plane of the impeller 201 is parallel to the traveling direction of the fluid to be measured to further improve the impact effect of the fluid on the impeller 201.
  • the central part of the impeller 201 is provided with a magnet 2011, and the magnet 2011 can be fixed to the central part of the impeller 201 in any feasible manner, for example, fixed by screws, snap-fastened, pasted or integrated.
  • the magnet 2011 is preferably a bar-shaped strong magnet, and 6 blade impellers 201 and 6 magnets 2011 are preferably used.
  • the 6 magnets 2011 are respectively disposed in the middle of the blades of the 6 impellers 201, and the 6 magnets 2011 are in one direction.
  • the upper N and S poles are alternately set.
  • a first shielding cover 2031 and a second shielding cover 2032 are provided on the fixing frame 203. Furthermore, the first shielding cover 2031 is made of iron.
  • the second shielding cover 2032 is made of aluminum or copper foil, and the first shielding cover 2031 and the second shielding cover 2031 are grounded inside the high-precision bi-directional meter 100.
  • the first shielding cover 2031 prevents the interference of the external permanent magnets, and the second shielding cover 2032 prevents the external high-frequency alternating magnetic field interference.
  • the size of the shielding cover is reduced while preventing the interference of the magnet to the outside and the internal electromagnetic induction from the outside, which is convenient for production and installation and debugging.
  • a shielding cover is provided on the fixed frame 203, and the shielding cover is provided. Plated with conductive material.
  • the material of the shielding cover is an iron material, which may be an iron cover; and the conductive material is copper or zinc.
  • the shielding cover is used to prevent the interference of external permanent magnets, and the conductive material plated on the shielding cover is used to prevent the external high-frequency alternating magnetic field interference.
  • the control circuit 3 includes: a lithium battery 301, an induction coil 302, a first Hall sensor 303, a second Hall sensor 304, a display screen 305, a main control chip 306, a storage unit 307, and an electromagnetic damping control circuit. 308 and wireless charging management circuit 309.
  • the main control chip 306 uses STM32L151RB.
  • the control circuit 3 is disposed in the watch case 1, and the induction coil 302 is disposed on the fixed frame 203.
  • the impeller 201 rotates, the magnetic field lines of the magnet 2011 can cut the induction coil 302 to generate an induced voltage.
  • the first Hall sensor 303 and the second Hall sensor 304 are disposed on the fixed frame 203, and the positions thereof correspond to the magnets 2011 on the impeller 201, and are used to identify the steering and rotation speed of the impeller 201.
  • the plane where the fixed frame 203 is located is substantially parallel to the plane where the impeller 201 is located. Therefore, during the rotation of the impeller 201, the vertical distance between the Hall sensors 303 and 304 provided on the fixed frame 203 and the magnet 2011 on the blade Basically remains unchanged, thereby ensuring the accuracy of the measurement results.
  • the length of the impeller shaft 202 should be within a preset length range to ensure the best measurement effect of the Hall sensor.
  • the first Hall sensor 303 and the second Hall sensor 304 are bipolar Hall sensors.
  • the display screen 305 is connected to the main control chip 306 and is used to display the working status of the fluid meter and related metering information.
  • the storage unit 307 is connected to the main control chip 306 and is configured to store configuration information of the main control chip 306 and related data storage. Both ends of the electromagnetic damping circuit 308 and the wireless charging management circuit 309 are connected to the induction coil 302 and the main control chip 306, respectively.
  • the wireless charging management circuit 309 is connected to the lithium battery 301 for charging the lithium battery 301.
  • the lithium battery 301 is connected to the main control chip 306, and the lithium battery 301 supplies power to the main control chip 306.
  • the lithium battery 301 is used as the power source of the control circuit 3 and can supply power to at least some of the components in the control circuit 3, for example, the main control chip 306, the display screen 305, and the like.
  • the magnet 2011 rotates with the impeller 201 and changes the nearby magnetic field, thereby causing the magnetic flux in the induction coil 302 to change with time, thereby generating an induced current.
  • the induced current is rectified by the wireless charging management circuit 309 and converted into direct current, and then the lithium battery 301 is charged.
  • Techniques for rectifying AC power to DC power are well known to those skilled in the art and will not be described in detail here.
  • the advantage of the meter 100 in this embodiment is that during the use of the meter (that is, the fluid impinges on the impeller 201 to rotate it), power can be supplied to some components in the control circuit 3, so the fluid meter 100 in this embodiment Autonomous power supply can be achieved without the need for an externally connected power source, or with the assistance of an external power source that requires less power.
  • a power management circuit 3011 is further provided between the lithium battery 301 and the main control chip 306, and is used for output management of multiple power sources, including the lithium battery 301 voltage detection and power control.
  • the trigger circuit part may be a control switch or a component that can implement similar functions.
  • the trigger circuit part When the speed of the impeller 201 is higher than the first predetermined speed, that is, after the induced voltage generated by the induction coil 302 is greater than a predetermined voltage value, the trigger circuit part will activate the start-up meter 100 and control the lithium battery 301 to return to the control circuit 3 The components are powered to ensure their proper operation.
  • the wireless charging management circuit 309 and the electromagnetic damping circuit 308 are connected in parallel to the two ends of the electromagnetic coil, respectively.
  • the wireless charging management circuit 309 and the electromagnetic damping circuit 308 control the current in the electromagnetic coil at the same time.
  • the role of the electromagnetic damping circuit 308 is to change the electromagnetic coil pair by adjusting the current in the electromagnetic coil.
  • the magnitude of the damping effect of the impeller 201 makes the rotation speed of the impeller 201 be regulated within a reasonable value range.
  • a temperature sensor 310 is further connected to the main control chip 306 for detecting the internal temperature of the meter to prevent damage caused by abnormal temperature; a valve body control circuit is also connected to the main control chip 306 311 is used to drive the execution of the valve body; a wireless communication circuit 312 is also connected to the main control chip 306 for bidirectional data exchange between the meter and the data center, sending the status and working data of the meter, and receiving control commands, and The remote firmware program is updated; the main control chip 306 is also connected with the infrared communication circuit 313, which is used for the handheld terminal to read and write the meter data and view the meter status information.
  • the data calibration and correction can be performed without opening the case of the meter, and the internal procedures of the meter can be upgraded and the data can be exported.
  • downloading different programs, and Parameter configuration and data correction can form different types of meters, reduce inventory pressure, facilitate batch and standardized production, effectively reduce production time costs and labor costs, and solve the problem of insufficient production capacity.
  • the specific working mode of the high-precision two-way meter 100 is: connect the meter to the tap water pipe, activate the valve, and the water current drives the impeller 201 in the watch core 2 to rotate.
  • the magnet 2011 on the impeller 201 also rotates with the impeller 201, and the induction coil 302 performs magnetic field cutting, and the induction coil 302 can generate an induced voltage, and the induced voltage charges the lithium battery 301 through the wireless charging management circuit 309.
  • the first Hall sensor 303 and the second Hall sensor 304 can identify the rotation direction and rotation speed of the impeller 201, and transmit the rotation information of the impeller 201 to the main control chip by magnetic coupling. 306.
  • the number of Hall pulses is converted into flow velocity information by an algorithm, and then converted into flow information.
  • the specific working principle is: when the fluid impinges on the impeller 201, it is driven to rotate, and the magnet 2011 on the impeller rotates with the impeller 201 and periodically passes near the two Hall sensors 303 and 304. Whenever the magnet 2011 passes the Hall sensors 303, 304, the Hall sensor will generate a signal pulse.
  • the frequency of the above-mentioned signal pulse and the flow velocity of the fluid have a positive correlation.
  • the greater the flow velocity of the fluid the higher the frequency of the detected signal pulse.
  • the above-mentioned positive correlation may be stored in the main control chip 306 in the form of a functional relationship, so that the main control chip 306 converts the number of Hall pulses into flow velocity information through an algorithm, and then converts into flow information.
  • the first Hall sensor 303 and the second Hall sensor 304 may be fixed on the fixed frame 203 and set at a predetermined distance.
  • the preset distance should be smaller than the distance between the middle portions of adjacent blades of the impeller 201 to avoid detection errors.
  • the main control chip 306 is configured to determine the sequence in which the first Hall sensor 303 and the second Hall sensor 304 respectively detect the magnetic field, and determine the direction of the fluid to be measured according to the sequence.
  • the fluid meter of this embodiment can not only accurately calculate the flow rate of the fluid, but also detect the direction of movement of the fluid, that is, detect whether the fluid is flowing forward (that is, flowing from the first port to the second port) or reversely The second port flows toward the first port).
  • the impeller 201 is driven to rotate counterclockwise (that is, the direction indicated by the arrow D1 in the figure), and the corresponding magnet Will pass the first Hall sensor 303 first, and then pass the second Hall sensor 304, so in this case, the main control chip 306 will first receive the pulse signal of the first Hall sensor 303, and then receive the second Hall sensor The sensor 304 can determine that the fluid is flowing forward.
  • the impeller 201 When the fluid flows in reverse, the situation is reversed, the impeller 201 will rotate counterclockwise (ie, the direction indicated by the arrow D2 in the figure), and the main control chip 306 will first receive the pulse signal from the second Hall sensor 304 and then receive The first Hall sensor 303 is capable of determining that the fluid flows in the reverse direction (that is, backflow).
  • the total flow of the fluid in the detection time can be performed through a preset program. Specifically, by programming, the flow data of the fluid flowing in the positive direction is recorded as a positive value, and the flow data of the fluid flowing in the reverse direction is recorded as a negative value, and then all the positive and negative values in the detection time are accumulated to obtain the detection. Total fluid flow over time.
  • the advantage of the fluid meter of this embodiment is that it can determine the flow direction of the fluid while measuring the flow rate of the fluid, so as to prevent the flow rate of the fluid from being returned as a forward flow rate, thereby accurately obtaining the total flow rate of the fluid and reducing Measurement error.
  • the first shielding cover 2031 is used to prevent magnetic interference from the permanent magnets on the induction coil 302 and the magnet 2011.
  • the second shielding cover 2032 is used to prevent interference from external high-frequency alternating magnetic fields.
  • the induction coil 302 generates an induced electromotive force under the image of the magnet 2011, in the case of a small flow rate of the water pipe, for example, when the speed of the impeller 201 is less than the second predetermined speed, the induction voltage of the induction coil 302 is low.
  • the management circuit 309 charges the lithium battery 301. Because of the electromagnetic damping phenomenon, the impeller will also receive a reaction force. At this time, resistance will hinder the measurement of small flow.
  • the corresponding circuit switch disconnects the wireless charging management circuit 309 in the above-mentioned situation, no current is generated in the electromagnetic coil, and the control by the electromagnetic damping control circuit 308 avoids the generation of electromagnetic damping effects to prevent small flow measuring.
  • the lithium battery 301 controllably outputs a voltage to the electromagnetic damping control circuit 308.
  • This can change its damping effect on the impeller 201, control the appropriate electromagnetic damping effect through the electromagnetic damping control circuit 308, so that the magnet 2011 and the induction coil 302 maintain a reasonable dynamic range, and further make the impeller 201 levitate in the middle of the impeller shaft 202 to rotate, It achieves dynamic balance, and at the same time improves the overload resistance of the meter under large flow rates.
  • the electromagnetic damping control circuit 308 is used to control the rotation speed of the impeller 201 within a certain value range to prevent the rotation speed of the impeller 201 from being too fast, thereby greatly reducing mechanical wear and extending the working life.
  • the fluid meter of the present disclosure can determine the direction of the fluid flow while measuring the flow rate of the fluid, so as to prevent the flow rate of the fluid from flowing back as a forward flow rate, thereby accurately obtaining the total flow rate of the fluid and reducing measurement errors. Therefore, it can be widely used for accurate fluid flow measurement of domestic water meters or industrial meters (oil meters, gas meters, etc.), and has industrial applicability.

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • General Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Measuring Volume Flow (AREA)

Abstract

A high-precision bidirectional meter for metering fluid, comprising a meter housing (1), a meter core (2) and a control circuit (3). The meter core (2) comprises: an impeller (201), an impeller shaft (202) and a fixing frame (203), a magnet (2011) being provided in the middle of the impeller (201). The control circuit (3) comprises: a lithium battery (301), an induction coil (302), a first Hall sensor (303), a second Hall sensor (304), a display screen (305), a main control chip (306), a storage unit (307), an electromagnetic damping control circuit (308) and a wireless charging management circuit (309). The positions of the induction coil (302), the first Hall sensor (303) and the second Hall sensor (304) all correspond to the position of the magnet (2011) on the impeller (201), and the induction coil (302) can cut the magnetic field lines of the magnet (2011), so as to generate an induction voltage. By replacing mechanical transmission with an electronic circuit, the meter improves metering accuracy, reduces energy loss, and can prevent the meter from not metering upon powering off, and avoid self-rotation of the meter, realizing the functions of high-accuracy measurement, low power consumption, being long-term maintenance free and being an anti-magnet.

Description

高精度双向计量流体计量表High-precision two-way metering fluid meter
相关申请的交叉引用Cross-reference to related applications
本公开要求于2018年06月04日提交的名称为“高精度双向计量电子水表”的申请号为2018105614760的中国专利申请的优先权,该专利申请的全部内容通过引用其整体的方式并入本文。This disclosure claims the priority of a Chinese patent application with the application number of 2018105614760, entitled “High-precision Two-way Measurement Electronic Water Meter”, which was filed on June 04, 2018. The entire content of this patent application is incorporated herein by reference in its entirety. .
技术领域Technical field
本公开属于计量仪器仪表领域,具体是涉及一种高精度双向计量流体计量表。The present disclosure belongs to the field of measuring instruments, and in particular relates to a high-precision bidirectional fluid measuring meter.
背景技术Background technique
水表是用于测量水流量的仪器,被广泛应用在家庭、工厂、办公等多个领域。水表的种类可以通过计量原理来划分,常见的类型有:Water meters are instruments used to measure water flow and are widely used in homes, factories, offices and many other fields. The types of water meters can be divided by the principle of measurement. The common types are:
a)机械式水表:测量传感器、计算器和指示装置均为机械原理和结构的水表,主要有速度式水表和容积式水表。a) Mechanical water meters: The measuring sensors, calculators and indicating devices are all water meters with mechanical principles and structures. There are mainly speed water meters and volume water meters.
b)配备电子装置的机械式水表:保留结构完整的机械式水表,在此基础上加装了电子装置的水表,主要有IC卡水表和远传水表。b) Mechanical water meters equipped with electronic devices: Mechanical water meters with a complete structure are retained. Water meters with electronic devices are added on this basis, mainly including IC card water meters and remote water meters.
c)电子式水表:电子式水表分为机械传感电子式水表和电子传感电子式水表。c) Electronic water meters: Electronic water meters are divided into mechanical sensing electronic water meters and electronic sensing electronic water meters.
机械传感电子式水表的测量传感器由基于机械运动原理的传感器和能够将机械运动转换成电信号输入计算器的传感元件组成,计算器和指示装置均为电子组件,如涡(叶)轮型电子式水表。电子传感电子式水表的测量传感器基于电子或电磁感应原理,计算器和指示装置均为电子组件,如超声波水表、射流水表、科里奥利水表和电磁水表等。The measuring sensor of the mechanical sensing electronic water meter is composed of a sensor based on the principle of mechanical movement and a sensing element capable of converting mechanical movement into an electrical signal input into a calculator. The calculator and the indicating device are electronic components, such as a vortex (leaf) wheel Electronic water meter. The electronic water meter's measuring sensor is based on the principle of electronic or electromagnetic induction. The calculator and indicating device are electronic components, such as ultrasonic water meters, jet water meters, Coriolis water meters and electromagnetic water meters.
但是在水表的使用过程中,主要存在以下问题:However, during the use of water meters, the following problems exist:
1、水表自转问题:1. Water meter rotation problem:
水在水表内部正向和反向多次的来回流动,引起水表的正反向累积误差计量造成水表自转问题;Water flows forward and backward in the water meter for many times, causing the cumulative error measurement of the water meter in the forward and reverse directions to cause the rotation of the water meter;
2、水表的倒装和盗用问题:2. Inversion and misappropriation of water meters:
一般机械表在进水时是下进上出,推动齿轮正转,而倒过来进水时是上进下出,推动齿轮反转,两相进水所受的阻力不同,虽然二头进水量相同,但反映在水表上的读数却相差很大,另一方面,水表有最小起始动水量,把水龙头开到滴水状态,水流无法推动叶轮叶片转动,从而有些水表不能正常计量;Generally, the mechanical watch is lowered in and out when the water enters, pushing the gears forward, and reversed when it is in the water, it pushes the gears in reverse. The resistance of the two-phase water is different, although the water in the two ends is the same. However, the readings reflected on the water meter are very different. On the other hand, the water meter has a minimum initial dynamic amount of water. When the faucet is dripped, the water flow cannot push the impeller blades to rotate, so some water meters cannot be measured normally.
3、水表的功耗和电池更换问题:3. Power consumption and battery replacement of water meter:
现有的智能表和远传表在预期寿命内,往往需要更换电池,影响设备的长期稳定使用;Existing smart watches and remote meters often need to replace batteries during the expected life, which affects the long-term stable use of the device;
4、水表的使用问题:4, the use of water meters:
目前国内外普遍使用的水表产品主要是传统的机械水表和带电子装置水表。这两类水表大都采用机械叶轮叶片式和旋转活塞式传动(传感)原理,通过机械计数器指示测量结果或用传感器获取机械旋转信号并经处理后显示测量结果。由于原理和结构上的问题,使这类水表的使用寿命、测量重复性和可靠性、测量准确度、对水质的要求、以及测量信号的获取和传输等方面均存在着诸多不足和缺陷;At present, water meter products commonly used at home and abroad are mainly traditional mechanical water meters and water meters with electronic devices. Most of these two types of water meters use the principle of mechanical impeller blade type and rotary piston type transmission (sensor). The mechanical counter indicates the measurement result or the sensor obtains the mechanical rotation signal and displays the measurement result after processing. Due to problems in principle and structure, there are many deficiencies and defects in the service life, measurement repeatability and reliability, measurement accuracy, requirements for water quality, and acquisition and transmission of measurement signals.
5、水表的生产、测试、维护问题:5. Production, testing and maintenance of water meters:
现有的水表大多采用机械结构,由于采用有机械传动和机械调整结构,极大地限制了水表的产能;同时,在生产测试、故障检测和现场维护时,这种水表需要专业技术人员进行安装调试,对生产测试人员的要求较高,造成安装、调试、维护的效率较低。Most of the existing water meters use mechanical structures. Due to the use of mechanical transmission and mechanical adjustment structures, the water meter's production capacity is greatly limited. At the same time, such water meters require professional technicians to install and debug during production testing, fault detection and on-site maintenance. , The higher requirements for production testers, resulting in low efficiency of installation, commissioning and maintenance.
综上所述的问题,急需一种能解决上述各问题的水表,为此本公开提出一种高精度双向计量电子水表。In view of the above problems, there is an urgent need for a water meter capable of solving the above problems. To this end, the present disclosure proposes a high-precision two-way electronic water meter.
发明内容Summary of the Invention
针对背景技术中提出的技术问题,本公开公开了一种高精度双向计量电子计量表,目的在于提高计量表的测量精度、将低功耗、多重防断电方便维护、防止倒装和盗用、提高其生产产能、无需专业技术人员安装测试和维护,通过无线的方式实现数据的上传、下载和更新。In view of the technical problems raised in the background, the present disclosure discloses a high-precision two-way measurement electronic meter, the purpose of which is to improve the measurement accuracy of the meter, reduce power consumption, prevent multiple power outages, facilitate maintenance, prevent flips and theft, Increase its production capacity, without the need for professional technicians to install testing and maintenance, to achieve data upload, download and update through wireless means.
为了解决上述技术问题,本公开提供了1.一种高精度流体计量表,包括表壳、表芯和控制电路,其特征在于:表芯和控制电路设置在表壳内;表芯包括:叶轮,叶轮轴,固定架,固定架固定于表壳内并连接叶轮轴的一端,叶轮设置于叶轮轴的远离固定架的另一端,固定架所在平面与叶轮所在平面在叶轮轴上平行设置,表壳内部的待测流体流动经过叶轮,叶轮上还设置有至少一个磁体,每个磁体固定分别设置在叶轮的中部,以当待测流体冲击叶轮时,使得磁体随着叶轮转动;控制电路包括:锂电池,感应线圈,第一霍尔传感器,第二霍尔传感器,显示屏,主控芯片,存储单元,电磁阻尼控制电路和无线充电管理电路;锂电池、第一霍尔传感器、第二霍尔传感器、显示屏、存储单元、电磁阻尼控制电路和无线充电管理电路均与主控芯片电连接;感应线圈分别与电磁阻尼控制电路和无线充电管理电路电连接;锂电池又与无线充电管理电路电连接;感应线圈、第一霍尔传感器和第二霍尔传感器均设置在固定架上且位置均与磁体在叶轮上的位置对应,以使得当叶轮转动时,感应线圈产生感应电流,以向锂电池充电,并且第一霍尔传感器和第二霍尔传感器能够检测磁体产生的磁场变化;其中主控芯片还配置成,根据第一霍尔传感器和第二霍尔传感器检测到的磁场变化确定待测流体的流速和/或方向。In order to solve the above technical problems, the present disclosure provides 1. A high-precision fluid meter, comprising a watch case, a watch core and a control circuit, characterized in that the watch core and the control circuit are arranged in the watch case; the watch core includes: , The impeller shaft, the fixed frame, the fixed frame is fixed in the case and connected to one end of the impeller shaft, the impeller is arranged on the other end of the impeller shaft away from the fixed frame, the plane of the fixed frame and the plane of the impeller are arranged in parallel on the impeller shaft, table The fluid to be measured inside the shell flows through the impeller. The impeller is also provided with at least one magnet, and each magnet is fixedly disposed in the middle of the impeller to make the magnet rotate with the impeller when the fluid to be tested impacts the impeller; the control circuit includes: Lithium battery, induction coil, first Hall sensor, second Hall sensor, display screen, main control chip, storage unit, electromagnetic damping control circuit and wireless charging management circuit; lithium battery, first Hall sensor, second Huo Sensor, display screen, storage unit, electromagnetic damping control circuit and wireless charging management circuit are all electrically connected to the main control chip; induction wire It is electrically connected to the electromagnetic damping control circuit and the wireless charging management circuit respectively; the lithium battery is also electrically connected to the wireless charging management circuit; the induction coil, the first Hall sensor and the second Hall sensor are all arranged on the fixed frame and the positions are all connected to the magnet The position on the impeller corresponds, so that when the impeller rotates, the induction coil generates an inductive current to charge the lithium battery, and the first Hall sensor and the second Hall sensor can detect the magnetic field change generated by the magnet; It is further configured to determine a flow velocity and / or a direction of the fluid to be measured according to a magnetic field change detected by the first Hall sensor and the second Hall sensor.
可选地,高精度流体计量表为水表,待测流体为水。Optionally, the high-precision fluid meter is a water meter, and the fluid to be measured is water.
可选地,第一霍尔传感器和第二霍尔传感器间隔一定的预设距离设置;并且主控芯片还配置成,确定第一霍尔传感器和第二霍尔传感器分别检测到磁场的先后顺序,并根据先后顺序确定待测流体的方向。Optionally, the first Hall sensor and the second Hall sensor are set at a certain preset distance; and the main control chip is further configured to determine the sequence in which the first Hall sensor and the second Hall sensor detect the magnetic fields, respectively. , And determine the direction of the fluid to be measured according to the sequence.
可选地,主控芯片还配置成,计算第一霍尔传感器和/或第二霍尔传感器检测到的磁场变化的变化速率,并根据变化速率确定待测流体的流速。Optionally, the main control chip is further configured to calculate a change rate of the magnetic field change detected by the first Hall sensor and / or the second Hall sensor, and determine the flow rate of the fluid to be measured according to the change rate.
可选地,叶轮轴竖直设置,固定架连接叶轮轴的上端,叶轮设置于叶轮轴的下端。Optionally, the impeller shaft is arranged vertically, the fixed frame is connected to the upper end of the impeller shaft, and the impeller is arranged at the lower end of the impeller shaft.
可选地,叶轮的转动平面与待测流体的行进方向平行。Optionally, the rotation plane of the impeller is parallel to the traveling direction of the fluid to be measured.
可选地,叶轮的叶片为6片,磁体为6个,每个磁体分别设置在对应的一片叶片的中部。Optionally, there are six blades of the impeller and six magnets, and each magnet is respectively disposed in the middle of a corresponding one of the blades.
可选地,磁体沿叶轮的周向方向以N极和S极首尾相对的布置方式进行设置。Optionally, the magnets are arranged along the circumferential direction of the impeller in an arrangement manner in which the N and S poles are opposite to each other.
可选地,固定架上还设置有第一屏蔽罩和第二屏蔽罩,控制电路设置在第一屏蔽罩和第二屏蔽罩内。Optionally, the fixed frame is further provided with a first shielding cover and a second shielding cover, and the control circuit is disposed in the first shielding cover and the second shielding cover.
可选地,第一屏蔽罩由铁皮制成;第二屏蔽罩由铝或铜箔制成,且第一屏蔽罩和第二屏蔽罩表壳内接地。Optionally, the first shield is made of iron; the second shield is made of aluminum or copper foil, and the first shield and the second shield are grounded inside the case.
可选地,第一霍尔传感器和第二霍尔传感器均采用双极性霍尔传感器。Optionally, the first Hall sensor and the second Hall sensor both adopt a bipolar Hall sensor.
可选地,锂电池和主控芯片之间还连接有电源管理电路。Optionally, a power management circuit is also connected between the lithium battery and the main control chip.
可选地,主控芯片还连接有温度传感器。Optionally, the main control chip is further connected with a temperature sensor.
可选地,主控芯片还连接有阀体控制电路。Optionally, the main control chip is further connected with a valve body control circuit.
可选地,主控芯片还连接有无线通讯电路和红外通讯电路。Optionally, the main control chip is further connected with a wireless communication circuit and an infrared communication circuit.
可选地,电源管理电路还包括触发电路部分;触发电路部分配置成:当叶 轮没有转动或转动小于第一预定转速时,触发电路部分控制锂电池暂停向控制电路中的元件供电;当叶轮转速大于第一预定转速时,触发电路部分控制锂电池重新向控制电路中的元件供电。Optionally, the power management circuit further includes a trigger circuit portion; the trigger circuit portion is configured to: when the impeller does not rotate or rotates less than a first predetermined speed, the trigger circuit portion controls the lithium battery to suspend power to the components in the control circuit; When the speed is higher than the first predetermined rotation speed, the trigger circuit part controls the lithium battery to supply power to the components in the control circuit again.
可选地,无线充电管理电路还包括电路控制开关;电路控制开关配置成:当检测到叶轮的转速小于第二预定转速时,控制无线充电管理电路断开,暂停对锂电池进行充电操作。Optionally, the wireless charging management circuit further includes a circuit control switch; the circuit control switch is configured to: when detecting that the rotation speed of the impeller is less than a second predetermined rotation speed, control the wireless charging management circuit to disconnect and suspend the charging operation of the lithium battery.
可选地,电磁阻尼控制电路,配置成:当检测到叶轮的转速大于第三预定转速时,控制锂电池向电磁阻尼控制电路的两端施加电压,以利于电磁阻尼作用减缓叶轮的转速;其中第三预定转速大于第二预定转速。Optionally, the electromagnetic damping control circuit is configured to control the lithium battery to apply a voltage to both ends of the electromagnetic damping control circuit when it is detected that the rotating speed of the impeller is greater than a third predetermined rotating speed, so as to facilitate electromagnetic damping to slow down the rotating speed of the impeller; The third predetermined speed is greater than the second predetermined speed.
可选地,主控芯片采用STM32L151RB。Optionally, the main control chip uses STM32L151RB.
可选地,磁体为条形强磁铁。Optionally, the magnet is a bar-shaped strong magnet.
可选地,水表芯和控制电路设置在水表壳内;水表芯包括:叶轮,叶轮轴,固定架,叶轮设置在叶轮轴的一端,固定架设置在叶轮轴的另一端,固定架与叶轮在叶轮轴上平行设置,叶轮上还设置有强磁,强磁设置在叶轮的中部;控制电路包括:锂电池,感应线圈,第一霍尔传感器,第二霍尔传感器,显示屏,主控芯片,存储单元,电磁阻尼控制电路和无线充电管理电路;锂电池、第一霍尔传感器、第二霍尔传感器、显示屏、存储单元、电磁阻尼控制电路和无线充电管理电路均与主控芯片连接;感应线圈分别与电磁阻尼控制电路和无线充电管理电路连接;锂电池又与无线充电管理电路连接;感应线圈、第一霍尔传感器和第二霍尔传感器均设置在固定架上,感应线圈、第一霍尔传感器和第二霍尔传感器的位置均与强磁在叶轮上的位置对应,且强磁能够切割感应线圈。Optionally, the water meter core and the control circuit are arranged in the water meter case; the water meter core includes: an impeller, an impeller shaft, a fixed frame, the impeller is disposed at one end of the impeller shaft, the fixed frame is disposed at the other end of the impeller shaft, and the fixed frame and the impeller are at The impeller shaft is arranged in parallel. The impeller is also provided with strong magnetism, which is arranged in the middle of the impeller. The control circuit includes a lithium battery, an induction coil, a first Hall sensor, a second Hall sensor, a display screen, and a main control chip. , Storage unit, electromagnetic damping control circuit and wireless charging management circuit; lithium battery, first Hall sensor, second Hall sensor, display screen, storage unit, electromagnetic damping control circuit and wireless charging management circuit are all connected to the main control chip ; The induction coil is connected to the electromagnetic damping control circuit and the wireless charging management circuit respectively; the lithium battery is also connected to the wireless charging management circuit; the induction coil, the first Hall sensor and the second Hall sensor are all arranged on a fixed frame, the induction coil, The positions of the first Hall sensor and the second Hall sensor correspond to the position of the strong magnet on the impeller, and the strong magnet can Cutting the induction coil.
可选地,叶轮为6片,强磁为6个,6个强磁在叶轮同一方向上呈N极和S极交替设置。Optionally, there are six impellers and six strong magnets. The six strong magnets are alternately arranged with N poles and S poles in the same direction of the impeller.
可选地,固定架上还设置有第一屏蔽罩和第二屏蔽罩,控制电路设置在第一屏蔽罩和第二屏蔽罩内。Optionally, the fixed frame is further provided with a first shielding cover and a second shielding cover, and the control circuit is disposed in the first shielding cover and the second shielding cover.
可选地,第一屏蔽罩由铁皮制成;第二屏蔽罩由铝或铜箔制成,且第一屏蔽罩和第二屏蔽罩水表壳内接地。Optionally, the first shielding cover is made of iron sheet; the second shielding cover is made of aluminum or copper foil, and the first shielding cover and the second shielding cover are grounded inside the water meter case.
可选地,第一霍尔传感器和第二霍尔传感器均采用双极性霍尔传感器。Optionally, the first Hall sensor and the second Hall sensor both adopt a bipolar Hall sensor.
可选地,锂电池和主控芯片之间还连接有电源管理电路。Optionally, a power management circuit is also connected between the lithium battery and the main control chip.
可选地,主控芯片还连接有温度传感器。Optionally, the main control chip is further connected with a temperature sensor.
可选地,主控芯片还连接有阀体控制电路。Optionally, the main control chip is further connected with a valve body control circuit.
可选地,主控芯片还连接有无线通讯电路和红外通讯电路。Optionally, the main control chip is further connected with a wireless communication circuit and an infrared communication circuit.
本公开的有益效果在于:通过在叶轮增加磁体和控制电路中的感应线圈配合来替代机械传动部分,减小了机械损耗且提高了计量精度;通过增加第一霍尔传感器和第二霍尔传感器实现了对叶轮转动方向的识别以及叶轮转速识别,避免了计量表倒装以及计量表自转的计量误差,提高了水流的计量精度;增加无线充电管理电路,实现对锂电池充电的功能,解决了断电和后期维护锂电池续航问题;设置了电磁阻尼控制电路,实现了叶轮的磁体和感应线圈之间的动态变化,使叶轮保持在一定动态变化范围内,达到动平衡,同时提高了大流速下计量表的抗过载能力,大大减少了机械磨损,延长工作寿命。The beneficial effects of the present disclosure are: replacing the mechanical transmission part by adding a magnet to the impeller and the induction coil in the control circuit to reduce the mechanical loss and improve the measurement accuracy; by adding the first Hall sensor and the second Hall sensor The recognition of the impeller rotation direction and the impeller rotation speed are realized, the measurement error of the meter is inverted and the rotation of the meter is avoided, and the measurement accuracy of the water flow is improved; the wireless charging management circuit is added to realize the function of charging the lithium battery, and solves the problem Power failure and later maintenance of lithium battery life; electromagnetic damping control circuit is set up to achieve dynamic changes between the impeller's magnets and induction coils, keeping the impeller within a certain dynamic range, achieving dynamic balance, and increasing large flow rates The anti-overload capability of the lower meter greatly reduces mechanical wear and extends the working life.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本公开的实施例中高精度双向流体电子计量表内部结构示意图;1 is a schematic diagram of an internal structure of a high-precision bidirectional fluid electronic meter in an embodiment of the present disclosure;
图2是本公开的实施例中高精度双向流体电子计量表的工作原理示意图;2 is a schematic diagram of the working principle of a high-precision bidirectional fluid electronic meter in an embodiment of the present disclosure;
图3是图1所示控制电路3的结构示意图。FIG. 3 is a schematic structural diagram of the control circuit 3 shown in FIG. 1.
具体实施方式Detailed ways
下面将结合本公开实施例中的附图,对本公开实施例中的技术方案进行清 楚、完整地描述,显然,所描述的实施例仅仅是本公开一部分实施例,而不是全部的实施例。此处所描述的具体实施例仅仅用以解释本公开,并不用于限定本公开。基于本公开中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本公开保护的范围。The technical solutions in the embodiments of the present disclosure will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present disclosure. Obviously, the described embodiments are only a part of the embodiments of the present disclosure, but not all of the embodiments. The specific embodiments described herein are only used to explain the disclosure, and are not intended to limit the disclosure. Based on the embodiments in the present disclosure, all other embodiments obtained by a person of ordinary skill in the art without creative efforts shall fall within the protection scope of the present disclosure.
请参考图1所示高精度双向流体计量表100包括:表壳1,表芯2,控制电路3。表壳1用于容纳表芯2和控制电路3以及其他表内部部件。表壳1上设置有第一口和第二口,以容许流体的流入和流出。正常情况下,流体通过第一口进入表壳1,然后经由第二口离开。但是由于流体中可能存在混入的气体或存在波动,导致在少数情况下出现流体的回流,即流体从第二口进入表壳1,而从第一口离开。这里应注意,虽然在本实施例中,流体计量表用作水表,即表内通过的流体为水,但是在本公开的另外一些实施例中,该流体计量表还可以用作气表、油表等,即表内通过的待测量流体为气体或油。Please refer to FIG. 1, the high-precision bidirectional fluid meter 100 includes: a watch case 1, a watch core 2, and a control circuit 3. The watch case 1 is used to accommodate the watch movement 2 and the control circuit 3 and other internal parts of the watch. The watch case 1 is provided with a first port and a second port to allow fluid to flow in and out. Normally, the fluid enters the watch case 1 through the first port, and then exits through the second port. However, due to the presence of mixed gas or fluctuations in the fluid, the backflow of the fluid occurs in a few cases, that is, the fluid enters the watch case 1 from the second port and leaves the first port. It should be noted here that although the fluid meter is used as a water meter in this embodiment, that is, the fluid passing through the meter is water, but in other embodiments of the present disclosure, the fluid meter can also be used as a gas meter, oil Tables, etc., that is, the fluid to be measured in the table is gas or oil.
表芯2和控制电路3设置在表壳1内,表芯2包括:叶轮201,叶轮轴202,固定架203;表芯2主要用于记录流体流量。The watch movement 2 and the control circuit 3 are arranged in the watch case 1. The watch movement 2 includes: an impeller 201, an impeller shaft 202, and a fixed frame 203; the watch movement 2 is mainly used for recording fluid flow.
叶轮201固定在叶轮轴202下端,以叶轮201在流体冲击下能够自由转动为最佳;固定架203固定在叶轮轴202上端且与叶轮201平行设置。本实施例中,叶轮轴202竖直设置,固定架203连接叶轮轴202的上端,叶轮201设置于所述叶轮轴的下端,换言之,叶轮202吊设在固定架203的下方。叶轮201位于所述待测流体的流动路径中,而固定架203设置于流体的流动路径之上。这样设置的优点是便于流体流经表芯2,并有利于流体冲击叶轮201以促使其转动,同时设置于固定架203上的部件(霍尔传感器、控制电路等)则不会受到流体冲击的影响,从而保证了这些部件的运行稳定性。优选地,叶轮201的转动平面与待测流体的行进方向平行,以进一步提高流体对叶轮201的冲击 效果。The impeller 201 is fixed at the lower end of the impeller shaft 202, and it is best that the impeller 201 can rotate freely under a fluid impact; the fixing frame 203 is fixed at the upper end of the impeller shaft 202 and is arranged in parallel with the impeller 201. In this embodiment, the impeller shaft 202 is vertically arranged, the fixed frame 203 is connected to the upper end of the impeller shaft 202, and the impeller 201 is disposed at the lower end of the impeller shaft. In other words, the impeller 202 is suspended below the fixed frame 203. The impeller 201 is located in the flow path of the fluid to be measured, and the fixed frame 203 is disposed above the flow path of the fluid. The advantage of this setting is that it is convenient for the fluid to flow through the watch movement 2, and it is beneficial for the fluid to impact the impeller 201 to promote its rotation. At the same time, the components (Hall sensors, control circuits, etc.) provided on the fixed frame 203 are not affected by the fluid. Effect, thereby ensuring the operational stability of these components. Preferably, the rotation plane of the impeller 201 is parallel to the traveling direction of the fluid to be measured to further improve the impact effect of the fluid on the impeller 201.
叶轮201中部设置有磁体2011,磁体2011可以以任何可行的方式固定在叶轮201的中部,例如:通过螺钉固定、卡接固定、粘贴固定或一体成型等。本实施例中,磁铁2011优选为条形强磁铁,并优选采用6片叶轮201和6个磁体2011,6个磁体2011分别设置在6个叶轮201的叶片中部,且6个磁体2011在一个方向上N极和S极交替设置。当然,在本公开另外一些实施例中,叶片还可能是多于6片或是少于6片,而磁体2011个数可以与叶片个数相同,也可以不同。The central part of the impeller 201 is provided with a magnet 2011, and the magnet 2011 can be fixed to the central part of the impeller 201 in any feasible manner, for example, fixed by screws, snap-fastened, pasted or integrated. In this embodiment, the magnet 2011 is preferably a bar-shaped strong magnet, and 6 blade impellers 201 and 6 magnets 2011 are preferably used. The 6 magnets 2011 are respectively disposed in the middle of the blades of the 6 impellers 201, and the 6 magnets 2011 are in one direction. The upper N and S poles are alternately set. Of course, in other embodiments of the present disclosure, there may be more than 6 blades or less than 6 blades, and the number of 2011 magnets may be the same as or different from the number of blades.
为了防止磁体对外界的干扰以及外界对内部电磁感应的干扰,在所述固定架203上设置有第一屏蔽罩2031和第二屏蔽罩2032,更进一步地,第一屏蔽罩2031由铁皮制成,第二屏蔽罩2032由铝或铜箔制成,且第一屏蔽罩2031和第二屏蔽罩2031与高精度双向计量表100内部接地。通过所述的第一屏蔽罩2031防止外界的永磁铁的干扰,通过所述的第二屏蔽罩2032防止外界的高频交变磁场的干扰。In order to prevent the magnet from interfering with the outside world and the outside from interfering with internal electromagnetic induction, a first shielding cover 2031 and a second shielding cover 2032 are provided on the fixing frame 203. Furthermore, the first shielding cover 2031 is made of iron. The second shielding cover 2032 is made of aluminum or copper foil, and the first shielding cover 2031 and the second shielding cover 2031 are grounded inside the high-precision bi-directional meter 100. The first shielding cover 2031 prevents the interference of the external permanent magnets, and the second shielding cover 2032 prevents the external high-frequency alternating magnetic field interference.
优选的,在防止磁体对外界的干扰以及外界对内部电磁感应的干扰的同时,减小屏蔽罩的尺寸,便于生产和安装调试,在所述固定架203上设置有屏蔽罩,并在屏蔽罩上镀导电材料。所述的屏蔽罩的材料为铁质材料,可以为铁皮;所述的导电材料为铜或锌。通过所述的屏蔽罩防止外界的永磁铁的干扰,通过屏蔽罩上镀的导电材料防止外界的高频交变磁场的干扰。Preferably, the size of the shielding cover is reduced while preventing the interference of the magnet to the outside and the internal electromagnetic induction from the outside, which is convenient for production and installation and debugging. A shielding cover is provided on the fixed frame 203, and the shielding cover is provided. Plated with conductive material. The material of the shielding cover is an iron material, which may be an iron cover; and the conductive material is copper or zinc. The shielding cover is used to prevent the interference of external permanent magnets, and the conductive material plated on the shielding cover is used to prevent the external high-frequency alternating magnetic field interference.
请参考图3所示控制电路3包括:锂电池301、感应线圈302、第一霍尔传感器303、第二霍尔传感器304、显示屏305、主控芯片306、存储单元307、电磁阻尼控制电路308和无线充电管理电路309。Please refer to FIG. 3. The control circuit 3 includes: a lithium battery 301, an induction coil 302, a first Hall sensor 303, a second Hall sensor 304, a display screen 305, a main control chip 306, a storage unit 307, and an electromagnetic damping control circuit. 308 and wireless charging management circuit 309.
本实施例中,优选地,主控芯片306采用STM32L151RB。In this embodiment, preferably, the main control chip 306 uses STM32L151RB.
控制电路3设置在表壳1内,感应线圈302设置在固定架203上,以当叶轮201转动时,磁体2011的磁力线能够切割感应线圈302产生感应电压为最佳。The control circuit 3 is disposed in the watch case 1, and the induction coil 302 is disposed on the fixed frame 203. When the impeller 201 rotates, the magnetic field lines of the magnet 2011 can cut the induction coil 302 to generate an induced voltage.
第一霍尔传感器303和第二霍尔传感器304设置在固定架203上,所在的位置与叶轮201上磁体2011对应,用以识别叶轮201的转向以及转速。根据上文描述,固定架203所在平面与叶轮201的所在平面基本平行,因此在叶轮201转动的过程当中,设置在固定架203上的霍尔传感器303、304到叶片上磁体2011的竖直距离基本保持不变,从而保证了测量结果的准确度。在本实施例中,叶轮轴202的长度应处于预设的长度范围内,以确保霍尔传感器的测量效果最佳。The first Hall sensor 303 and the second Hall sensor 304 are disposed on the fixed frame 203, and the positions thereof correspond to the magnets 2011 on the impeller 201, and are used to identify the steering and rotation speed of the impeller 201. According to the above description, the plane where the fixed frame 203 is located is substantially parallel to the plane where the impeller 201 is located. Therefore, during the rotation of the impeller 201, the vertical distance between the Hall sensors 303 and 304 provided on the fixed frame 203 and the magnet 2011 on the blade Basically remains unchanged, thereby ensuring the accuracy of the measurement results. In this embodiment, the length of the impeller shaft 202 should be within a preset length range to ensure the best measurement effect of the Hall sensor.
优选地,第一霍尔传感器303和第二霍尔传感器304采用双极性霍尔传感器。显示屏305和主控芯片306连接,用于显示流体计量表的工作状态和相关计量信息。存储单元307和主控芯片306连接,用于存储主控芯片306的配置信息以及相关数据存储。电磁阻尼电路308和无线充电管理电路309的两端分别连接于感应线圈302和主控芯片306。无线充电管理电路309又和锂电池301连接用于对锂电池301进行充电。锂电池301又连接于主控芯片306,锂电池301对主控芯片306进行供电。在本实施例中,锂电池301作为控制电路3的电源,可以对控制电路3中的至少部分元件进行供电,例如可以对主控芯片306、显示屏305等进行供电。在本实施例中,当流体驱动叶轮201转动时,磁体2011随着叶轮201转动,并使得附近的磁场发生变化,从而导致感应线圈302内的磁通量随时间发生变化,进而产生感应电流。上述感应电流经过无线充电管理电路309整流后变换为直流电,然后对锂电池301进行充电。将交流电整流为直流电的技术是本领域技术人员所熟知的,这里不再详细描述。本 实施例的计量表100的优点是,在表的使用过程中(即流体冲击叶轮201使其转动),即可对控制电路3中的部分元件进行供电,因此本实施例的流体计量表100可以实现自主供电,而无需外部连接电源,或仅需要较小功率的外部电源辅助。Preferably, the first Hall sensor 303 and the second Hall sensor 304 are bipolar Hall sensors. The display screen 305 is connected to the main control chip 306 and is used to display the working status of the fluid meter and related metering information. The storage unit 307 is connected to the main control chip 306 and is configured to store configuration information of the main control chip 306 and related data storage. Both ends of the electromagnetic damping circuit 308 and the wireless charging management circuit 309 are connected to the induction coil 302 and the main control chip 306, respectively. The wireless charging management circuit 309 is connected to the lithium battery 301 for charging the lithium battery 301. The lithium battery 301 is connected to the main control chip 306, and the lithium battery 301 supplies power to the main control chip 306. In this embodiment, the lithium battery 301 is used as the power source of the control circuit 3 and can supply power to at least some of the components in the control circuit 3, for example, the main control chip 306, the display screen 305, and the like. In this embodiment, when the fluid drives the impeller 201 to rotate, the magnet 2011 rotates with the impeller 201 and changes the nearby magnetic field, thereby causing the magnetic flux in the induction coil 302 to change with time, thereby generating an induced current. The induced current is rectified by the wireless charging management circuit 309 and converted into direct current, and then the lithium battery 301 is charged. Techniques for rectifying AC power to DC power are well known to those skilled in the art and will not be described in detail here. The advantage of the meter 100 in this embodiment is that during the use of the meter (that is, the fluid impinges on the impeller 201 to rotate it), power can be supplied to some components in the control circuit 3, so the fluid meter 100 in this embodiment Autonomous power supply can be achieved without the need for an externally connected power source, or with the assistance of an external power source that requires less power.
锂电池301和主控芯片306之间又设置有电源管理电路3011,用于多路电源的输出管理,包含锂电池301电压检测、电源控制等。优选地,电源管理电路3011中还存在触发电路部分。在本实施例中,上述触发电路部分可以为控制开关或可以实现类似功能的部件。当叶轮201没有转动或转动小于第一预定转速时,计量表100会进入休眠的低功耗状态,此时触发电路部分控制锂电池301暂停向控制电路3中的元件供电。当叶轮201转速大于上述第一预定转速的情况下,也就是感应线圈302产生的感应电压大于预定电压值后,触发电路部分会激活启动计量表100,控制锂电池301重新向控制电路3中的元件供电,保证其正常工作。A power management circuit 3011 is further provided between the lithium battery 301 and the main control chip 306, and is used for output management of multiple power sources, including the lithium battery 301 voltage detection and power control. Preferably, there is also a trigger circuit part in the power management circuit 3011. In this embodiment, the trigger circuit part may be a control switch or a component that can implement similar functions. When the impeller 201 does not rotate or rotates less than the first predetermined rotation speed, the meter 100 will enter a sleep low power consumption state. At this time, the trigger circuit part controls the lithium battery 301 to suspend power supply to the components in the control circuit 3. When the speed of the impeller 201 is higher than the first predetermined speed, that is, after the induced voltage generated by the induction coil 302 is greater than a predetermined voltage value, the trigger circuit part will activate the start-up meter 100 and control the lithium battery 301 to return to the control circuit 3 The components are powered to ensure their proper operation.
无线充电管理电路309和电磁阻尼电路308分别并接于电磁线圈的两端,无线充电管理电路309和电磁阻尼电路308同时控制电磁线圈内的电流大小。当电磁线圈中存在电流时,由于电磁感应作用,会对叶轮201的旋转产生阻碍(亦被称为阻尼作用),上述电磁阻尼电路308的作用是通过调节电磁线圈内的电流,改变电磁线圈对叶轮201的阻尼作用大小,使得叶轮201的转速被调控在合理的数值范围内。The wireless charging management circuit 309 and the electromagnetic damping circuit 308 are connected in parallel to the two ends of the electromagnetic coil, respectively. The wireless charging management circuit 309 and the electromagnetic damping circuit 308 control the current in the electromagnetic coil at the same time. When there is a current in the electromagnetic coil, the rotation of the impeller 201 will be hindered (also known as a damping effect) due to electromagnetic induction. The role of the electromagnetic damping circuit 308 is to change the electromagnetic coil pair by adjusting the current in the electromagnetic coil. The magnitude of the damping effect of the impeller 201 makes the rotation speed of the impeller 201 be regulated within a reasonable value range.
本实施例中,优选地,在主控芯片306上还连接有温度传感器310,用于检测计量表内部温度,以防止温度异常造成的损坏;在主控芯片306上还连接有阀体控制电路311,用于驱动阀体的执行;主控芯片306上还连接有无线通讯电路312,用于计量表和数据中心的双向数据交换,发送计量表的状态和工 作数据,以及接收控制命令,以及远程固件程序更新;主控芯片306还连接有红外通讯电路313,用于手持终端对计量表数据的读写以及查看计量表状态信息。在调试模式下,通过红外通讯电路313的接收端口,不需要打开计量表的外壳就可以进行数据校准和修正,也可以实现计量表内部程序的升级和数据导出功能;通过下载不同的程序,以及参数配置和数据校正,就可以构成不同型号的计量表,减小了库存压力,便于批量化和标准化生产,有效减小生产时间成本和劳动成本,解决产能不足问题。In this embodiment, preferably, a temperature sensor 310 is further connected to the main control chip 306 for detecting the internal temperature of the meter to prevent damage caused by abnormal temperature; a valve body control circuit is also connected to the main control chip 306 311 is used to drive the execution of the valve body; a wireless communication circuit 312 is also connected to the main control chip 306 for bidirectional data exchange between the meter and the data center, sending the status and working data of the meter, and receiving control commands, and The remote firmware program is updated; the main control chip 306 is also connected with the infrared communication circuit 313, which is used for the handheld terminal to read and write the meter data and view the meter status information. In the debug mode, through the receiving port of the infrared communication circuit 313, the data calibration and correction can be performed without opening the case of the meter, and the internal procedures of the meter can be upgraded and the data can be exported. By downloading different programs, and Parameter configuration and data correction can form different types of meters, reduce inventory pressure, facilitate batch and standardized production, effectively reduce production time costs and labor costs, and solve the problem of insufficient production capacity.
高精度双向计量表100的具体工作模式为:将计量表接通自来水水管,开动阀门,水流带动表芯2中的叶轮201转动,叶轮201上的磁体2011也随着叶轮201转动,对感应线圈302进行磁场切割,感应线圈302即可产生感应电压,感应电压通过无线充电管理电路309对锂电池301进行充电。The specific working mode of the high-precision two-way meter 100 is: connect the meter to the tap water pipe, activate the valve, and the water current drives the impeller 201 in the watch core 2 to rotate. The magnet 2011 on the impeller 201 also rotates with the impeller 201, and the induction coil 302 performs magnetic field cutting, and the induction coil 302 can generate an induced voltage, and the induced voltage charges the lithium battery 301 through the wireless charging management circuit 309.
在叶轮201转动的同时,第一霍尔传感器303和第二霍尔传感器304,可以对叶轮201的转动方向以及转动速度进行识别,并通过磁耦合方式将叶轮201的转动信息传递给主控芯片306,并通过算法将霍尔脉冲数转换成流速信息,进而换算成流量信息。其具体工作原理为:当流体冲击叶轮201时,驱动其转动,叶轮上的磁体2011跟随叶轮201转动,并周期性地经过上述两个霍尔传感器303、304附近。每当磁体2011经过霍尔传感器303、304时,霍尔传感器将产生信号脉冲。一般而言,上述信号脉冲的频率和流体的流速具有正相关的对应关系,具体来说流体的流速越大,检测到的信号脉冲的频率就越高。上述正相关的对应关系可以以函数关系式的形式存储于主控芯片306中,以便于主控芯片306通过算法将霍尔脉冲数转换成流速信息,进而换算成流量信息。While the impeller 201 rotates, the first Hall sensor 303 and the second Hall sensor 304 can identify the rotation direction and rotation speed of the impeller 201, and transmit the rotation information of the impeller 201 to the main control chip by magnetic coupling. 306. The number of Hall pulses is converted into flow velocity information by an algorithm, and then converted into flow information. The specific working principle is: when the fluid impinges on the impeller 201, it is driven to rotate, and the magnet 2011 on the impeller rotates with the impeller 201 and periodically passes near the two Hall sensors 303 and 304. Whenever the magnet 2011 passes the Hall sensors 303, 304, the Hall sensor will generate a signal pulse. Generally speaking, the frequency of the above-mentioned signal pulse and the flow velocity of the fluid have a positive correlation. Specifically, the greater the flow velocity of the fluid, the higher the frequency of the detected signal pulse. The above-mentioned positive correlation may be stored in the main control chip 306 in the form of a functional relationship, so that the main control chip 306 converts the number of Hall pulses into flow velocity information through an algorithm, and then converts into flow information.
具体地,上述第一霍尔传感器303和第二霍尔传感器304可以固定在固定架203上并间隔预设的距离进行设置。上述预设的距离应小于叶轮201的相邻 叶片的中间部分之间的间距,以避免检测误差。主控芯片306配置成确定第一霍尔传感器303和所述第二霍尔传感器304分别检测到磁场的先后顺序,并根据所述先后顺序确定所述待测流体的方向。Specifically, the first Hall sensor 303 and the second Hall sensor 304 may be fixed on the fixed frame 203 and set at a predetermined distance. The preset distance should be smaller than the distance between the middle portions of adjacent blades of the impeller 201 to avoid detection errors. The main control chip 306 is configured to determine the sequence in which the first Hall sensor 303 and the second Hall sensor 304 respectively detect the magnetic field, and determine the direction of the fluid to be measured according to the sequence.
本实施例的流体计量表不仅能够精确计算流体的流量,同时还能够检测流体的运动方向,也就是检测流体是正向流动(即从第一口向第二口流动)还是反向流动(即从第二口向第一口流动)。结合附图2,我们将进一步阐述其具体的工作原理:在本实施例中,当流体正向流动时,带动叶轮201逆时针转动(即如图中箭头D1所标示的方向),相应的磁体会先经过第一霍尔传感器303,后经过第二霍尔传感器304,因此在这种情况下,主控芯片306会先接受到第一霍尔传感器303的脉冲信号,而后接收到第二霍尔传感器304,从而能够确定流体正向流动。当流体反向流动时,情况相反,叶轮201会逆时针转动(即如图中箭头D2所标示的方向),主控芯片306会先接受到第二霍尔传感器304的脉冲信号,而后接收到第一霍尔传感器303,从而能够确定流体反向流动(即回流)。The fluid meter of this embodiment can not only accurately calculate the flow rate of the fluid, but also detect the direction of movement of the fluid, that is, detect whether the fluid is flowing forward (that is, flowing from the first port to the second port) or reversely The second port flows toward the first port). With reference to Figure 2, we will further explain its specific working principle: In this embodiment, when the fluid is flowing forward, the impeller 201 is driven to rotate counterclockwise (that is, the direction indicated by the arrow D1 in the figure), and the corresponding magnet Will pass the first Hall sensor 303 first, and then pass the second Hall sensor 304, so in this case, the main control chip 306 will first receive the pulse signal of the first Hall sensor 303, and then receive the second Hall sensor The sensor 304 can determine that the fluid is flowing forward. When the fluid flows in reverse, the situation is reversed, the impeller 201 will rotate counterclockwise (ie, the direction indicated by the arrow D2 in the figure), and the main control chip 306 will first receive the pulse signal from the second Hall sensor 304 and then receive The first Hall sensor 303 is capable of determining that the fluid flows in the reverse direction (that is, backflow).
在主控芯片306接收到两个霍尔传感器检测到的流量信息和流向信息后,可以通过预先设置的程序进行在检测时间内流体的总流量。具体地,可以通过编程,将流体正向流动的流量数据记为正值,而将流体反向流动的流量数据记为负值,然后将检测时间内的所有正负数值进行累加即可得到检测时间内的流体总流量。本实施例的流体计量表的优点是:能在计量流体流量的同时,确定流体流动的方向,以防止将流体回流时的流量计算为正向流量,从而能够精确地获得流体的总流量,减少了测量误差。After the main control chip 306 receives the flow information and flow direction information detected by the two Hall sensors, the total flow of the fluid in the detection time can be performed through a preset program. Specifically, by programming, the flow data of the fluid flowing in the positive direction is recorded as a positive value, and the flow data of the fluid flowing in the reverse direction is recorded as a negative value, and then all the positive and negative values in the detection time are accumulated to obtain the detection. Total fluid flow over time. The advantage of the fluid meter of this embodiment is that it can determine the flow direction of the fluid while measuring the flow rate of the fluid, so as to prevent the flow rate of the fluid from being returned as a forward flow rate, thereby accurately obtaining the total flow rate of the fluid and reducing Measurement error.
第一屏蔽罩2031用于防止外界永磁铁对感应线圈302和磁体2011的磁性干扰。第二屏蔽罩2032用于防止外界的高频交变磁场的干扰。The first shielding cover 2031 is used to prevent magnetic interference from the permanent magnets on the induction coil 302 and the magnet 2011. The second shielding cover 2032 is used to prevent interference from external high-frequency alternating magnetic fields.
鉴于感应线圈302在磁体2011的影像下会产生感应电动势,在水管小流速的情况下,例如叶轮201的转速小于第二预定转速时,感应线圈302的感应电压较低,如果此时通过无线充电管理电路309对锂电池301进行充电,则因为电磁阻尼现象,叶轮也会受到反作用力,此时阻力会阻碍小流量的测量。在本实施例中,在上述情况下相应的电路开关断开无线充电管理电路309,电磁线圈中无电流生成,通过电磁阻尼控制电路308控制避免了电磁阻尼作用的产生,以防止阻碍小流量的测量。在水管大流速的情况下,例如叶轮201的转速大于第三预定转速时(第三预定转速大于上述第二预定转速),锂电池301可控地向电磁阻尼控制电路308输出电压,电磁线圈由此可以改变其对叶轮201的阻尼效果,通过电磁阻尼控制电路308控制合适的电磁阻尼效果,使磁体2011和感应线圈302保持合理的动态变化范围,进一步使叶轮201悬浮在叶轮轴202中间转动,达到动平衡,同时提高了大流速下计量表的抗过载能力。利用电磁阻尼控制电路308控制叶轮201的转速在一定的数值范围内,防止叶轮201转速过快,从而大大较少了机械磨损,延长工作寿命。In view of the fact that the induction coil 302 generates an induced electromotive force under the image of the magnet 2011, in the case of a small flow rate of the water pipe, for example, when the speed of the impeller 201 is less than the second predetermined speed, the induction voltage of the induction coil 302 is low. The management circuit 309 charges the lithium battery 301. Because of the electromagnetic damping phenomenon, the impeller will also receive a reaction force. At this time, resistance will hinder the measurement of small flow. In this embodiment, the corresponding circuit switch disconnects the wireless charging management circuit 309 in the above-mentioned situation, no current is generated in the electromagnetic coil, and the control by the electromagnetic damping control circuit 308 avoids the generation of electromagnetic damping effects to prevent small flow measuring. In the case of a large flow rate of the water pipe, for example, when the rotation speed of the impeller 201 is greater than the third predetermined rotation speed (the third predetermined rotation speed is greater than the second predetermined rotation speed), the lithium battery 301 controllably outputs a voltage to the electromagnetic damping control circuit 308. This can change its damping effect on the impeller 201, control the appropriate electromagnetic damping effect through the electromagnetic damping control circuit 308, so that the magnet 2011 and the induction coil 302 maintain a reasonable dynamic range, and further make the impeller 201 levitate in the middle of the impeller shaft 202 to rotate, It achieves dynamic balance, and at the same time improves the overload resistance of the meter under large flow rates. The electromagnetic damping control circuit 308 is used to control the rotation speed of the impeller 201 within a certain value range to prevent the rotation speed of the impeller 201 from being too fast, thereby greatly reducing mechanical wear and extending the working life.
以上所述仅为本公开的实施例,并非因此限制本公开的专利范围,任何熟悉本公开的技术人员,在不脱离本公开的精神和范围内,可在此基础上做进一步的改进和变化,因此本公开的保护范围当以本申请的权利要求书所界定的范围为准。The above are only examples of the present disclosure, and thus do not limit the patent scope of the present disclosure. Any person skilled in the present disclosure can make further improvements and changes on this basis without departing from the spirit and scope of the present disclosure. Therefore, the protection scope of this disclosure shall be subject to the scope defined by the claims of this application.
工业实用性Industrial applicability
本公开的流体计量表能在计量流体流量的同时,确定流体流动的方向,以防止将流体回流时的流量记为正向流量,从而能够精确地获得流体的总流量,减少了测量误差。因此能够广泛应用于家用水表或工业用表(油表、气表等)的精确的流体流量测量,具有工业实用性。The fluid meter of the present disclosure can determine the direction of the fluid flow while measuring the flow rate of the fluid, so as to prevent the flow rate of the fluid from flowing back as a forward flow rate, thereby accurately obtaining the total flow rate of the fluid and reducing measurement errors. Therefore, it can be widely used for accurate fluid flow measurement of domestic water meters or industrial meters (oil meters, gas meters, etc.), and has industrial applicability.

Claims (29)

  1. 一种高精度流体计量表,包括表壳、表芯和控制电路,其特征在于:A high-precision fluid meter includes a case, a watch core and a control circuit, which is characterized by:
    所述表芯和所述控制电路设置在所述表壳内;The watch movement and the control circuit are arranged in the watch case;
    所述表芯包括:叶轮,叶轮轴,固定架,所述固定架固定于所述表壳内并连接所述叶轮轴的一端,所述叶轮设置于所述叶轮轴的远离所述固定架的另一端,所述固定架所在平面与所述叶轮所在平面在所述叶轮轴上平行设置,所述表壳内部的待测流体流动经过所述叶轮,所述叶轮上还设置有至少一个磁体,每个所述磁体固定分别设置在所述叶轮的中部,以当所述待测流体冲击所述叶轮时,使得所述磁体随着所述叶轮转动;The watch core includes: an impeller, an impeller shaft, and a fixed frame, the fixed frame is fixed in the watch case and connected to one end of the impeller shaft, and the impeller is disposed on the impeller shaft far from the fixed frame. At the other end, the plane where the fixing frame is located and the plane where the impeller is located are arranged in parallel on the impeller shaft, the fluid to be measured inside the case flows through the impeller, and the impeller is further provided with at least one magnet, Each of the magnets is fixedly disposed in the middle of the impeller, so that when the fluid to be measured impacts the impeller, the magnet rotates with the impeller;
    所述控制电路包括:锂电池,感应线圈,第一霍尔传感器,第二霍尔传感器,显示屏,主控芯片,存储单元,电磁阻尼控制电路和无线充电管理电路;The control circuit includes: a lithium battery, an induction coil, a first Hall sensor, a second Hall sensor, a display screen, a main control chip, a storage unit, an electromagnetic damping control circuit, and a wireless charging management circuit;
    所述锂电池、所述第一霍尔传感器、所述第二霍尔传感器、所述显示屏、所述存储单元、所述电磁阻尼控制电路和所述无线充电管理电路均与所述主控芯片电连接;The lithium battery, the first Hall sensor, the second Hall sensor, the display screen, the storage unit, the electromagnetic damping control circuit, and the wireless charging management circuit are all related to the main control Chip electrical connection
    所述感应线圈分别与所述电磁阻尼控制电路和所述无线充电管理电路电连接;The induction coil is electrically connected to the electromagnetic damping control circuit and the wireless charging management circuit, respectively;
    所述锂电池又与所述无线充电管理电路电连接;The lithium battery is electrically connected to the wireless charging management circuit;
    所述感应线圈、所述第一霍尔传感器和所述第二霍尔传感器均设置在固定架上且位置均与所述磁体在所述叶轮上的位置对应,以使得当所述叶轮转动时,所述感应线圈产生所述感应电流,以向所述锂电池充电,并且所述第一霍尔传感器和所述第二霍尔传感器能够检测所述磁体产生的磁场变化;其中The induction coil, the first Hall sensor, and the second Hall sensor are all arranged on a fixed frame and each position corresponds to the position of the magnet on the impeller, so that when the impeller rotates , The induction coil generates the induced current to charge the lithium battery, and the first Hall sensor and the second Hall sensor are capable of detecting a change in a magnetic field generated by the magnet; wherein
    所述主控芯片还配置成,根据所述第一霍尔传感器和所述第二霍尔传感器 检测到的所述磁场变化确定所述待测流体的流速和/或方向。The main control chip is further configured to determine a flow velocity and / or a direction of the fluid to be measured according to the magnetic field changes detected by the first Hall sensor and the second Hall sensor.
  2. 根据权利要求1所述的高精度流体计量表,其特征在于,The high-precision fluid meter according to claim 1, wherein:
    所述高精度流体计量表为水表,所述待测流体为水。The high-precision fluid meter is a water meter, and the fluid to be measured is water.
  3. 根据权利要求1或2所述的高精度流体计量表,其特征在于,The high-precision fluid meter according to claim 1 or 2, wherein:
    所述第一霍尔传感器和所述第二霍尔传感器间隔一定的预设距离设置;并且The first Hall sensor and the second Hall sensor are set at a certain preset distance; and
    所述主控芯片还配置成,确定所述第一霍尔传感器和所述第二霍尔传感器分别检测到磁场的先后顺序,并根据所述先后顺序确定所述待测流体的方向。The main control chip is further configured to determine a sequence in which the first Hall sensor and the second Hall sensor respectively detect a magnetic field, and determine a direction of the fluid to be measured according to the sequence.
  4. 根据前述权利要求任一项所述的高精度流体计量表,其特征在于,The high-precision fluid meter according to any one of the preceding claims, wherein:
    所述主控芯片还配置成,计算所述第一霍尔传感器和/或所述第二霍尔传感器检测到的所述磁场变化的变化速率,并根据所述变化速率确定所述待测流体的流速。The main control chip is further configured to calculate a change rate of the magnetic field change detected by the first Hall sensor and / or the second Hall sensor, and determine the fluid to be measured according to the change rate. The flow rate.
  5. 根据前述权利要求任一项所述的高精度流体计量表,其特征在于,The high-precision fluid meter according to any one of the preceding claims, wherein:
    所述叶轮轴竖直设置,所述固定架连接所述叶轮轴的上端,所述叶轮设置于所述叶轮轴的下端。The impeller shaft is arranged vertically, the fixed frame is connected to the upper end of the impeller shaft, and the impeller is arranged at the lower end of the impeller shaft.
  6. 根据权利要求5所述的高精度流体计量表,其特征在于,The high-precision fluid meter according to claim 5, wherein:
    所述叶轮的转动平面与所述待测流体的行进方向平行。The rotation plane of the impeller is parallel to the traveling direction of the fluid to be measured.
  7. 根据前述权利要求任一项所述的高精度流体计量表,其特征在于,The high-precision fluid meter according to any one of the preceding claims, wherein:
    所述叶轮的叶片为6片,所述磁体为6个,每个所述磁体分别设置在对应的一片所述叶片的中部。There are six blades of the impeller, and six magnets, and each of the magnets is disposed in the middle of a corresponding one of the blades.
  8. 根据权利要求7所述的高精度流体计量表,其特征在于,The high-precision fluid meter according to claim 7, wherein:
    6个所述磁体沿所述叶轮的周向方向以N极和S极首尾相对的布置方式进行设置。The six magnets are arranged along the circumferential direction of the impeller in an arrangement manner in which the N and S poles are opposite to each other.
  9. 根据前述权利要求任一项所述的高精度流体计量表,其特征在于,The high-precision fluid meter according to any one of the preceding claims, wherein:
    所述固定架上还设置有第一屏蔽罩和第二屏蔽罩,所述控制电路设置在所述第一屏蔽罩和所述第二屏蔽罩内。The fixing frame is further provided with a first shielding cover and a second shielding cover, and the control circuit is disposed in the first shielding cover and the second shielding cover.
  10. 根据权利要求9所述的高精度流体计量表,其特征在于,The high-precision fluid meter according to claim 9, wherein:
    所述第一屏蔽罩由铁皮制成;所述第二屏蔽罩由铝或铜箔制成,且所述第一屏蔽罩和所述第二屏蔽罩所述表壳内接地。The first shield is made of iron; the second shield is made of aluminum or copper foil, and the first shield and the second shield are grounded in the watch case.
  11. 根据前述权利要求任一项所述的高精度流体计量表,其特征在于,The high-precision fluid meter according to any one of the preceding claims, wherein:
    所述第一霍尔传感器和所述第二霍尔传感器均采用双极性霍尔传感器。Both the first Hall sensor and the second Hall sensor are bipolar Hall sensors.
  12. 根据前述权利要求任一项所述的高精度流体计量表,其特征在于,The high-precision fluid meter according to any one of the preceding claims, wherein:
    所述锂电池和所述主控芯片之间还连接有电源管理电路。A power management circuit is also connected between the lithium battery and the main control chip.
  13. 根据前述权利要求任一项所述的高精度流体计量表,其特征在于,The high-precision fluid meter according to any one of the preceding claims, wherein:
    所述主控芯片还连接有温度传感器。A temperature sensor is also connected to the main control chip.
  14. 根据前述权利要求任一项所述的高精度流体计量表,其特征在于,The high-precision fluid meter according to any one of the preceding claims, wherein:
    所述主控芯片还连接有阀体控制电路。The main control chip is also connected with a valve body control circuit.
  15. 根据前述权利要求任一项所述的高精度流体计量表,其特征在于,The high-precision fluid meter according to any one of the preceding claims, wherein:
    所述主控芯片还连接有无线通讯电路和红外通讯电路。The main control chip is also connected with a wireless communication circuit and an infrared communication circuit.
  16. 根据权利要求12至15中任一项所述的高精度流体计量表,其特征在于,The high-precision fluid meter according to any one of claims 12 to 15, wherein:
    所述电源管理电路还包括触发电路部分;所述触发电路部分配置成:The power management circuit further includes a trigger circuit portion; the trigger circuit portion is configured to:
    当所述叶轮没有转动或转动小于第一预定转速时,所述触发电路部分控制所述锂电池暂停向所述控制电路中的元件供电;When the impeller does not rotate or rotates less than a first predetermined rotation speed, the trigger circuit part controls the lithium battery to suspend supplying power to elements in the control circuit;
    当所述叶轮转速大于所述第一预定转速时,所述触发电路部分控制所述锂电池重新向所述控制电路中的元件供电。When the rotation speed of the impeller is greater than the first predetermined rotation speed, the trigger circuit part controls the lithium battery to supply power to the components in the control circuit again.
  17. 根据前述权利要求中任一项所述的高精度流体计量表,其特征在于,The high-precision fluid meter according to any one of the preceding claims, wherein:
    所述无线充电管理电路还包括电路控制开关;所述电路控制开关配置成:The wireless charging management circuit further includes a circuit control switch; the circuit control switch is configured to:
    当检测到所述叶轮的转速小于第二预定转速时,控制所述无线充电管理电路断开,暂停对所述锂电池进行充电操作。When it is detected that the rotation speed of the impeller is less than a second predetermined rotation speed, the wireless charging management circuit is controlled to be disconnected, and the charging operation of the lithium battery is suspended.
  18. 根据权利要求17所述的高精度流体计量表,其特征在于,The high-precision fluid meter according to claim 17, wherein:
    所述电磁阻尼控制电路还配置成:当检测到所述叶轮的转速大于第三预定 转速时,控制所述锂电池向所述电磁阻尼控制电路的两端施加电压,以利于电磁阻尼作用减缓所述叶轮的转速;其中The electromagnetic damping control circuit is further configured to control the lithium battery to apply a voltage to both ends of the electromagnetic damping control circuit when it is detected that the speed of the impeller is greater than a third predetermined speed, so as to facilitate the electromagnetic damping effect to slow down The impeller speed;
    所述第三预定转速大于所述第二预定转速。The third predetermined speed is greater than the second predetermined speed.
  19. 根据前述权利要求中任一项所述的高精度流体计量表,其特征在于,The high-precision fluid meter according to any one of the preceding claims, wherein:
    所述主控芯片采用STM32L151RB。The main control chip uses STM32L151RB.
  20. 根据前述权利要求中任一项所述的高精度流体计量表,其特征在于,The high-precision fluid meter according to any one of the preceding claims, wherein:
    所述磁体为条形强磁铁。The magnet is a strip-shaped strong magnet.
  21. 根据前述权利要求中任一项所述的高精度流体计量表,其特征在于:The high-precision fluid meter according to any one of the preceding claims, characterized in that:
    所述水表芯和所述控制电路设置在所述水表壳内;The water meter core and the control circuit are arranged in the water meter case;
    所述水表芯包括:叶轮,叶轮轴,固定架,所述叶轮设置在所述叶轮轴的一端,所述固定架设置在所述叶轮轴的另一端,所述固定架与所述叶轮在所述叶轮轴上平行设置,所述叶轮上还设置有强磁,所述强磁设置在所述叶轮的中部;The water meter core includes: an impeller, an impeller shaft, and a fixed frame. The impeller is disposed at one end of the impeller shaft. The fixed frame is disposed at the other end of the impeller shaft. The impeller shaft is arranged in parallel, and the impeller is further provided with strong magnetism, and the strong magnetism is arranged in the middle of the impeller;
    所述控制电路包括:锂电池,感应线圈,第一霍尔传感器,第二霍尔传感器,显示屏,主控芯片,存储单元,电磁阻尼控制电路和无线充电管理电路;The control circuit includes: a lithium battery, an induction coil, a first Hall sensor, a second Hall sensor, a display screen, a main control chip, a storage unit, an electromagnetic damping control circuit, and a wireless charging management circuit;
    所述锂电池、所述第一霍尔传感器、所述第二霍尔传感器、所述显示屏、所述存储单元、所述电磁阻尼控制电路和所述无线充电管理电路均与所述主控芯片连接;The lithium battery, the first Hall sensor, the second Hall sensor, the display screen, the storage unit, the electromagnetic damping control circuit, and the wireless charging management circuit are all related to the main control Chip connection
    所述感应线圈分别与所述电磁阻尼控制电路和所述无线充电管理电路连接;The induction coil is respectively connected to the electromagnetic damping control circuit and the wireless charging management circuit;
    所述锂电池又与所述无线充电管理电路连接;The lithium battery is connected to the wireless charging management circuit;
    所述感应线圈、所述第一霍尔传感器和所述第二霍尔传感器均设置在固定架上,所述感应线圈、所述第一霍尔传感器和所述第二霍尔传感器的位置均与所述强磁在所述叶轮上的位置对应,且所述强磁能够切割所述感应线圈。The induction coil, the first Hall sensor, and the second Hall sensor are all disposed on a fixed frame, and the positions of the induction coil, the first Hall sensor, and the second Hall sensor are all Corresponds to the position of the strong magnet on the impeller, and the strong magnet can cut the induction coil.
  22. 根据权利要求21所述的高精度流体计量表,其特征在于,所述叶轮为6片,所述强磁为6个,6个所述强磁在所述叶轮同一方向上呈N极和S极交替设置。The high-precision fluid meter according to claim 21, wherein the impeller is six pieces, the strong magnetism is six, and the six strong magnetisms are N pole and S in the same direction of the impeller The poles are set alternately.
  23. 根据权利要求21或22所述的高精度流体计量表,其特征在于,所述固定架上还设置有第一屏蔽罩和第二屏蔽罩,所述控制电路设置在所述第一屏蔽罩和所述第二屏蔽罩内。The high-precision fluid meter according to claim 21 or 22, wherein the fixed frame is further provided with a first shielding cover and a second shielding cover, and the control circuit is provided between the first shielding cover and Inside the second shielding case.
  24. 根据权利要求21至23中任一项所述的高精度流体计量表,其特征在于,所述第一屏蔽罩由铁皮制成;所述第二屏蔽罩由铝或铜箔制成,且所述第一屏蔽罩和所述第二屏蔽罩所述水表壳内接地。The high-precision fluid meter according to any one of claims 21 to 23, wherein the first shielding cover is made of iron sheet, and the second shielding cover is made of aluminum or copper foil, and The first shield cover and the second shield cover are grounded inside the water meter case.
  25. 根据权利要求21所述的高精度流体计量表,其特征在于,所述第一霍尔传感器和所述第二霍尔传感器均采用双极性霍尔传感器。The high-precision fluid meter according to claim 21, wherein the first Hall sensor and the second Hall sensor both use a bipolar Hall sensor.
  26. 根据权利要求21所述的高精度流体计量表,其特征在于,所述锂电池和所述主控芯片之间还连接有电源管理电路。The high-precision fluid meter according to claim 21, wherein a power management circuit is further connected between the lithium battery and the main control chip.
  27. 根据权利要求21所述的高精度流体计量表,其特征在于,所述主控芯片还连接有温度传感器。The high-precision fluid meter according to claim 21, wherein the main control chip is further connected with a temperature sensor.
  28. 根据权利要求21至27中任一项所述的高精度流体计量表,其特征在于,所述主控芯片还连接有阀体控制电路。The high-precision fluid meter according to any one of claims 21 to 27, wherein the main control chip is further connected with a valve body control circuit.
  29. 根据权利要求21所述的高精度流体计量表,其特征在于,所述主控芯片还连接有无线通讯电路和红外通讯电路。The high-precision fluid meter according to claim 21, wherein the main control chip is further connected with a wireless communication circuit and an infrared communication circuit.
PCT/CN2019/089881 2018-06-04 2019-06-03 High-precision bidirectional meter for metering fluid WO2019233388A1 (en)

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