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WO2019150651A1 - Electrically powered tool - Google Patents

Electrically powered tool Download PDF

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Publication number
WO2019150651A1
WO2019150651A1 PCT/JP2018/036752 JP2018036752W WO2019150651A1 WO 2019150651 A1 WO2019150651 A1 WO 2019150651A1 JP 2018036752 W JP2018036752 W JP 2018036752W WO 2019150651 A1 WO2019150651 A1 WO 2019150651A1
Authority
WO
WIPO (PCT)
Prior art keywords
motor
rotation
operation member
battery
battery mounting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2018/036752
Other languages
French (fr)
Japanese (ja)
Inventor
功児 塚本
榊原 勇治
隆樹 故田
和典 木下
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Makita Corp
Original Assignee
Makita Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Makita Corp filed Critical Makita Corp
Publication of WO2019150651A1 publication Critical patent/WO2019150651A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B23/00Details of, or accessories for, spanners, wrenches, screwdrivers
    • B25B23/18Devices for illuminating the head of the screw or the nut
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25FCOMBINATION OR MULTI-PURPOSE TOOLS NOT OTHERWISE PROVIDED FOR; DETAILS OR COMPONENTS OF PORTABLE POWER-DRIVEN TOOLS NOT PARTICULARLY RELATED TO THE OPERATIONS PERFORMED AND NOT OTHERWISE PROVIDED FOR
    • B25F5/00Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for

Definitions

  • the present invention relates to an electric tool including an impact driver.
  • a power tool including an impact driver is provided with switches and buttons that are operated to change the rotational speed of the motor (for example, see Patent Document 1).
  • a switch panel is disposed below the handle portion.
  • An object of an aspect of the present invention is to provide an electric tool that can change the rotation speed of a motor without increasing the size.
  • a main body including a motor and a motor housing that houses the motor, a battery mounting part that can attach and detach a battery that drives the motor, and a gap between the motor housing and the battery mounting part.
  • a handle portion disposed; and an operation portion disposed in at least one of the motor housing, the battery mounting portion, and the handle portion and capable of performing a first operation for changing an operation state.
  • an electric tool capable of changing the rotation speed of the motor without increasing the size is provided.
  • FIG. 1 is a perspective view of an impact driver according to the first embodiment as viewed from the front.
  • FIG. 2 is a perspective view of the impact driver according to the first embodiment as viewed from the rear.
  • FIG. 3 is a side sectional view of the impact driver according to the first embodiment.
  • FIG. 4 is a functional block diagram showing the impact driver according to the first embodiment.
  • FIG. 5 is a plan view of the operation panel of the impact driver according to the first embodiment.
  • FIG. 6 is a schematic view of a trigger operation member of the impact driver according to the first embodiment.
  • FIG. 7 is a plan view of the operation panel of the impact driver according to the second embodiment.
  • FIG. 8 is a diagram illustrating an example of an operation in which a plurality of operation members of the impact driver according to the third embodiment are combined.
  • FIG. 9 is a schematic view of a forward / reverse switching lever of an impact driver according to the fourth embodiment.
  • FIG. 10 is a schematic diagram of a forward / reverse switching lever and a switch portion of an impact driver according to the fourth embodiment.
  • FIG. 11 is a functional block diagram showing an impact driver according to the fourth embodiment.
  • FIG. 12 is a schematic view of a trigger operation member of an impact driver according to the fifth embodiment.
  • FIG. 13 is the perspective view which looked at the driver drill which concerns on 6th embodiment from the front.
  • FIG. 14 is a perspective view of the driver drill according to the sixth embodiment viewed from the rear.
  • FIG. 15 is a functional block diagram showing a driver drill according to the sixth embodiment.
  • FIG. 16 is a schematic diagram of a speed change switch of a driver drill according to the sixth embodiment.
  • FIG. 17 is a schematic view of a speed change switch and a hall element of a driver drill according to a sixth embodiment.
  • FIG. 18 is a schematic view of a tightening force switching ring of a driver drill according to a sixth embodiment.
  • FIG. 19 is a schematic view of a tightening force switching ring and a Hall element of a driver drill according to a sixth embodiment.
  • FIG. 20 is a perspective view of the screw driver according to the seventh embodiment as viewed from the front.
  • FIG. 21 is a perspective view of the screw driver according to the seventh embodiment as viewed from the rear.
  • FIG. 22 is a functional block diagram showing a screw driver according to the seventh embodiment.
  • FIG. 23 is a plan view of an operation panel of a conventional screw driver.
  • FIG. 23 is a plan view of an operation panel of a conventional screw driver.
  • FIG. 24 is a perspective view of the angle impact driver according to the eighth embodiment as viewed from the front.
  • FIG. 25 is a perspective view of the angle impact driver according to the eighth embodiment as seen from the rear.
  • FIG. 26 is a functional block diagram showing an angle impact driver according to the eighth embodiment.
  • the X-axis direction is referred to as “front-rear direction”.
  • the Y-axis direction is referred to as “vertical direction”.
  • the Y-axis direction is a direction orthogonal to the X-axis direction.
  • the Z-axis direction is referred to as “left-right direction”.
  • the Z-axis direction is a direction that is horizontally orthogonal to the X-axis direction and the Y-axis direction.
  • the forward direction is “+ X” and the backward direction is “ ⁇ X”.
  • the upward direction is the “+ Y” direction, and the downward direction is the “ ⁇ Y” direction.
  • the right hand side is the “+ Z (right)” direction
  • the left hand side is the “ ⁇ Z (left)” direction.
  • FIG. 1 is a perspective view of an impact driver according to the first embodiment as viewed from the front.
  • FIG. 2 is a perspective view of the impact driver according to the first embodiment as viewed from the rear.
  • FIG. 3 is a side sectional view of the impact driver according to the first embodiment.
  • FIG. 4 is a functional block diagram showing the impact driver according to the first embodiment.
  • the impact driver 1 ⁇ / b> A can switch the rotation speed of the motor 11 when an existing operation member or button is operated (second operation) in an operation mode different from the normal operation (first operation).
  • the impact driver 1 ⁇ / b> A includes a main body portion 4, a handle portion 6, a battery mounting portion 29, a forward / reverse switching lever 28, a main switch (operation portion) 7, and a control portion (controller) 33. Further, the impact driver 1A has a housing 2 that defines an outer shape.
  • the housing 2 includes a motor housing 2A, a handle housing 2B, and a battery mounting housing 2C.
  • the motor housing 2A accommodates the motor 11 in the inner space.
  • the handle housing 2B is disposed below the motor housing 2A.
  • the battery mounting housing 2C is disposed below the handle housing 2B.
  • Such motor housing 2A, handle housing 2B, and battery mounting housing 2C are fastened together by screws (not shown) and assembled together.
  • the main body 4 holds and drives a tip tool including a driver bit, for example.
  • the main body 4 includes a fan 10, a motor 11, a planetary gear mechanism 12 as a speed reduction mechanism, a spindle 13, a spring 14, a hammer 16, an anvil 17 as an output shaft, a motor housing 2A, and a rear housing. 20, a front housing 26, a hammer case 21, and a bumper 27.
  • the fan 10, the motor 11, the planetary gear mechanism 12, the spindle 13, the spring 14, the hammer 16, and the anvil 17 are assembled coaxially.
  • the motor housing 2A is a cylindrical member having both axial ends opened.
  • a plurality of air inlets 25 are provided on the peripheral surface of the motor housing 2A.
  • the rear housing 20 is open at the front end in the axial direction.
  • the rear housing 20 is disposed so as to close the opening at the rear end of the motor housing 2A.
  • a plurality of exhaust ports 24 are provided on the peripheral surface of the rear housing 20.
  • the front housing 26 is connected to the front end portion of the motor housing 2A.
  • the front housing 26 is formed in a cylindrical shape whose diameter is reduced from the rear side toward the front side.
  • the front housing 26 is open at both ends in the axial direction.
  • the hammer case 21 is arranged around the hammer 16.
  • the hammer case 21 is formed in a cylindrical shape whose diameter is reduced from the rear side toward the front side.
  • the hammer case 21 is open at both ends in the axial direction.
  • the hammer case 21 is disposed inside the motor housing 2 ⁇ / b> A and the front housing 26. In other words, the motor housing 2 ⁇ / b> A and the front housing 26 are disposed around the hammer case 21.
  • the bumper 27 is a cylindrical member formed of an elastic body.
  • the bumper 27 is connected to the front end portion of the hammer case 21.
  • the bumper 27 is open at both ends in the axial direction.
  • the motor 11 is a drive source of the impact driver 1A.
  • the motor 11 is driven by electric power supplied from the battery 31.
  • the rotational force of the motor 11 is transmitted via the planetary gear mechanism 12.
  • the rotation axis AX of the motor 11 is parallel to the X axis.
  • the motor 11 is accommodated in the motor housing 2A.
  • the motor 11 is a brushless motor.
  • the motor 11 is an inner rotor. More specifically, the motor 11 includes a cylindrical stator 51 and a rotor 52 disposed inside the stator 51.
  • the stator 51 includes a stator core 54 having a plurality of internal teeth, a front insulating member 56 disposed on the front side of the stator core 54, a rear insulating member 58 disposed on the rear side of the stator core 54, A plurality of drive coils 60 wound around the inner teeth of the stator core 54 via the insulating member 56 and the rear insulating member 58 are provided.
  • the stator 51 includes a sensor substrate 62 fixed to the front insulating member 56 with screws (not shown), a magnetic sensor (not shown) fixed to the front surface of the sensor substrate 62, and a drive coil 60 disposed on the front peripheral edge of the front insulating member 56. And a coil connection part (not shown) for electrically connecting the sensor board 62 and the sensor board 62.
  • the coil connection part is electrically connected to the terminal part 64 protruding downward.
  • One end of a lead wire (not shown) is connected to the terminal portion 64. The other end of the lead wire is connected to the control unit 33.
  • the rotor 52 rotates around the rotation axis AX.
  • the rotor 52 includes a motor shaft 66 that is a rotation shaft, a rotor core 68 disposed around the motor shaft 66, a plurality of permanent magnets 70 disposed outside the rotor core 68, and a sensor permanent (not shown).
  • a magnet and a sleeve 72 arranged on the front side of the rotor iron core 68 on the motor shaft 66 are included.
  • the rotor core 68, the permanent magnet 70, and the sensor permanent magnet constitute a rotor assembly.
  • the motor shaft 66 is rotatably supported by the motor front bearing 74 and the motor rear bearing 77.
  • the motor front bearing 74 is disposed on the motor shaft 66 and in front of the sleeve 72.
  • the motor front bearing 74 is disposed in the opening on the rear side of the bearing retainer 75.
  • the motor rear bearing 77 is disposed at the radial center of the rear housing 20.
  • the other end of the motor shaft 66 is rotatably supported by a motor rear bearing 77.
  • a pinion gear 76 is fixed to the motor shaft 66 at one end of the motor shaft 66.
  • the fan 10 is disposed on the rear side of the motor shaft 66.
  • the fan 10 is a centrifugal fan having a plurality of blades.
  • the fan 10 is fixed to the motor shaft 66 via a fan sleeve 78.
  • An exhaust port 24 is located outside the fan 10 in the radial direction.
  • An intake port 25 is located in front of the fan 10.
  • the fan 10 rotates about the rotation axis AX.
  • air outside the motor housing 2A flows into the motor housing 2A from the air inlet 25.
  • the air that has flowed into the motor housing 2 ⁇ / b> A cools the motor 11 when it passes around the motor 11.
  • the air heated by cooling the motor 11 is discharged from the exhaust port 24 to the outside of the motor housing 2A.
  • the planetary gear mechanism 12 transmits the rotational force of the motor 11 to the spindle 13.
  • the planetary gear mechanism 12 includes a ring-shaped internal gear 80, a plurality of planetary gears 82 that mesh with the internal gear 80, and a plurality of pins 84 that are axes of the planetary gear 82.
  • the internal gear 80 is disposed in the hammer case 21 in a state where the rotation is restricted.
  • the plurality of planetary gears 82 are disposed inside the internal gear 80.
  • the planetary gear 82 can rotate around the pin 84 as an axis.
  • the spindle 13 is connected to the motor shaft 66 through the planetary gear mechanism 12. The rotational force of the motor 11 is transmitted to the spindle 13 via the planetary gear mechanism 12. The spindle 13 rotates about the rotation axis AX when the motor 11 is operated.
  • the spindle 13 includes a disk-shaped part 90 formed in a disk shape, a front diameter-reduced part that protrudes forward from the disk-shaped part 90, and a cylindrical shape that protrudes rearward from the disk-shaped part 90. And a post-reduced diameter portion formed. When viewed in the Z-axis direction, the front reduced diameter portion and the rear reduced diameter portion have shapes having an outer diameter smaller than that of the disk-shaped portion 90.
  • the inner surface of the bearing retainer 75 has a rear cylindrical inner surface, an intermediate cylindrical inner surface having a larger diameter than the rear cylindrical inner surface, and a front cylindrical inner surface having a larger diameter than the intermediate cylindrical inner surface.
  • the rear cylindrical inner surface, the intermediate cylindrical inner surface, and the front cylindrical inner surface of the bearing retainer 75 are continuously connected.
  • a housing rib 96 is accommodated inside the bearing retainer 75.
  • the bearing retainer 75 has a retainer rib 98 protruding outward in the radial direction.
  • the retainer rib 98 is sandwiched between the rear end portion of the hammer case 21 and the front surface of the housing rib 96.
  • the front portion of the bearing retainer 75 is sandwiched between the inner surface of the rear end portion of the hammer case 21 and the outer surface of the internal gear 80.
  • the inner diameter of the spindle bearing 94 is larger than the inner diameter of the motor front bearing 74 held by the bearing retainer 75.
  • the spindle bearing 94 is disposed in front of the motor front bearing 74. In other words, the spindle bearing 94 and the motor front bearing 74 are arranged at different positions in the front-rear direction. As a result, the force transmitted from the spindle 13 to the spindle bearing 94 is restricted from being transmitted to the motor front bearing 74.
  • the spindle 13 transmits the rotational force of the motor 11 to the hammer 16.
  • the spindle 13 has an inner hole 100 formed therein.
  • the inner hole 100 passes through the spindle 13.
  • the inner hole 100 is formed so that the rear side is thicker than the front side.
  • the rear part of the inner hole 100 is connected to the hollow part of the disk-shaped part 90.
  • the inner hole 100 has a front end portion of the motor shaft 66 and a pinion gear 76 disposed at the rear portion.
  • the pinion gear 76 and the planetary gear 82 of the planetary gear mechanism 12 disposed in the hollow portion of the disk-shaped portion 90 mesh with each other.
  • the rotational force of the rotor 52 is transmitted to the spindle 13 through the planetary gear mechanism 12.
  • the hammer 16 converts the transmitted rotational force into a rotational impact force and transmits it to the anvil 17.
  • the hammer 16 converts the rotational force of the spindle 13 into a rotational impact force.
  • the hammer 16 has a recess 101 on the rear surface.
  • the front part of the spring 14 is accommodated in the recess 101.
  • a front portion formed in a ring shape of the spring 14 is disposed on the bottom surface of the recess 101 via a plurality of spring balls 102 and a hammer washer 104.
  • a hammer ball 106 is disposed between the hammer 16 and the front portion of the spindle 13 to guide the hammer 16 in the front-rear direction when hit.
  • the anvil 17 holds the tip tool in a detachable manner.
  • the anvil 17 rotates the tip tool around the rotation axis AX by the rotational impact force transmitted from the hammer 16.
  • the anvil 17 includes an anvil hole 120 in which a tip tool is disposed, a chuck 112, a pair of extending portions 114 projecting radially outward, and a rear hole into which a convex portion 118 at the front end portion of the spindle 13 is inserted.
  • Have The anvil 17 is rotatably supported by the anvil bearing 116.
  • the anvil bearing 116 is disposed in front of the extending portion 114.
  • the anvil bearing 116 is supported on the front part of the inner surface of the hammer case 21.
  • the chuck 112 fixes the tip tool inserted into the anvil hole 120.
  • the chuck 112 includes a chuck sleeve 122, a chuck spring 124, a chuck washer 126, a chuck spring stopper 127, and a plurality of chuck balls 128.
  • the chuck sleeve 122 is formed in a cylindrical shape.
  • the chuck sleeve 122 has a chuck front hole portion 130 having an inner diameter larger than the front outer diameter of the anvil 17 and a chuck ball fixing portion 132 protruding inward from the inner surface of the chuck front hole portion 130.
  • the chuck spring 124 is disposed in the chuck front hole 130.
  • the chuck washer 126 is disposed in front of the chuck spring 124.
  • the chuck washer 126 is disposed in the front end portion of the chuck front hole portion 130.
  • the chuck spring stopper 127 is fixed to the outer surface of the anvil 17 in front of the chuck washer 126.
  • the chuck spring 124 is disposed in a space defined by the outer surface of the anvil 17, the chuck washer 126, and the inner surface of the chuck front hole portion 130.
  • the chuck ball 128 is exposed to the inside of the anvil hole 120 and can contact the chuck ball fixing portion 132.
  • the chuck sleeve 122 can be operated by the user of the impact driver 1A.
  • the chuck sleeve 122 moves forward while receiving the elastic force of the chuck spring 124.
  • the chuck ball fixing portion 132 is separated from the chuck ball 128.
  • the chuck ball 128 is deregulated and can move outward in the radial direction.
  • the tip tool is inserted into the anvil hole 120 while the chuck ball 128 is movable, the chuck ball 128 moves away from the anvil hole 120 and moves outward in the radial direction. As a result, the tip tool can be mounted in the anvil hole 120.
  • the chuck sleeve 122 moves rearward due to the elastic force of the chuck spring 124.
  • the chuck ball fixing portion 132 pushes the chuck ball 128 and the chuck ball 128 moves inward in the radial direction.
  • the tip tool is clamped by the chuck ball 128 and fixed to the anvil 17.
  • the forward / reverse switching lever 28 is disposed below the main body portion 4 and above the handle portion 6.
  • the forward / reverse switching lever 28 switches the rotation direction of the motor 11.
  • the forward / reverse switching lever 28 includes a lever member 281 that is an operation member operated by the user of the impact driver 1 ⁇ / b> A, and a rotation direction signal output unit 282 that outputs a rotation direction signal for switching the rotation direction of the motor 11.
  • the lever member 281 is a member extending in the Z-axis direction.
  • the lever member 281 is disposed so as to penetrate the motor housing 2A.
  • the lever member 281 is movable with respect to the motor housing 2A. When the lever member 281 is moved relative to the motor housing 2A, the lever member 281 returns to its original position when the user releases the hand.
  • the rotation direction signal output unit 282 outputs a rotation direction signal for switching the rotation direction of the motor 11 according to the position of the lever member 281 in the Z-axis direction. More specifically, the rotation direction signal output unit 282 outputs a command signal for normal rotation of the rotation direction of the motor 11 when the right side portion of the lever member 281 is pushed and protruded to the left side. The rotation direction signal output unit 282 outputs a command signal that reverses the rotation direction of the motor 11 when the left side portion of the lever member 281 is pushed and protruded to the right side.
  • the handle portion 6 will be described.
  • the handle portion 6 is a grip portion that a user of the impact driver 1A grips when using the impact driver 1A.
  • the handle portion 6 is connected to the lower side of the main body portion 4.
  • the handle portion 6 includes a handle housing 2B connected to the lower side of the motor housing 2A.
  • the battery mounting unit 29 will be described.
  • the battery mounting portion 29 is disposed below the handle portion 6.
  • a battery 31 can be attached to and detached from the battery mounting portion 29.
  • the battery mounting portion 29 has a mounting surface 32 on which the battery 31 is mounted and an operation surface 40 including an operation panel 44.
  • the battery mounting part 29 is connected to the lower side of the handle part 6.
  • the battery mounting portion 29 includes a battery mounting housing 2C connected to the lower side of the handle housing 2B.
  • the battery 31 has a battery terminal.
  • the battery terminal is disposed on the upper surface of the battery 31.
  • the battery 31 has a raised portion 34 that protrudes upward at the front portion of the battery 31.
  • the mounting surface 32 includes the lower surface of the battery mounting portion 29 facing downward.
  • the battery mounting part 29 has a mounting terminal.
  • the mounting terminal is disposed on the mounting surface 32 of the battery mounting unit 29.
  • the battery 31 is detachable from the battery mounting part 29.
  • the battery 31 is slid from the front to the rear of the battery mounting portion 29 so that the upper surface of the battery 31 and the mounting surface 32 face each other.
  • the rear part of the raised part 34 comes into contact with the front part of the battery mounting part 29.
  • a battery claw 36 that protrudes from the upper surface of the battery 31 is provided on the upper surface of the battery 31.
  • the battery claw 36 is biased upward by the elastic member.
  • the battery pawl 36 is inserted into a battery mounting recess 37 provided at the front portion of the battery mounting portion 29. Thereby, the battery 31 and the battery mounting part 29 are positioned, and the battery 31 is mounted on the battery mounting part 29.
  • the upper surface of the battery 31 and the mounting surface 32 face each other. Further, in a state where the battery 31 is mounted on the battery mounting portion 29, the battery terminal and the mounting terminal are connected. Thereby, the battery 31 and the terminal 35 provided in the battery mounting part 29 are connected. The terminal 35 is connected to the control unit 33.
  • the battery button 30 When the battery 31 is removed from the battery mounting part 29, the battery button 30 is operated.
  • the battery button 30 is connected to an elastic member that biases the battery pawl 36. Accordingly, when the battery button 30 is operated, the battery pawl 36 is detached from the battery mounting recess 37 and the battery 31 is released from the battery mounting portion 29.
  • the battery 31 is removed from the battery mounting part 29 by sliding the battery 31 forward from the battery mounting part 29.
  • the operation surface 40 is disposed at the front portion of the upper surface of the battery mounting portion 29.
  • the operation surface 40 is an upper surface of the battery mounting housing 2 ⁇ / b> C and is disposed in a region in front of the handle portion 6.
  • the operation panel 44 is provided on the operation surface 40.
  • the operation panel 44 will be described with reference to FIG. FIG. 5 is a plan view of the operation panel of the impact driver according to the first embodiment.
  • the operation panel 44 includes buttons for performing various operations for changing the operation state of the impact driver 1A, and a display unit 445 for displaying the operation state. More specifically, the operation panel 44 includes a striking force switching button 441, a light on / off button 442, a battery remaining amount confirmation button 443, and an automatic change mode switching button 444.
  • the striking force switching button 441 is operated to change the striking force of the hammer 16. Each time the striking force switching button 441 is operated, the striking force setting value is sequentially switched in five stages of “strongest”, “strong”, “medium”, “weak”, and “for tex”. The striking force switching button 441 outputs an electric signal to the control unit 33 when an operation is detected.
  • the light on / off button 442 is operated to switch on / off the light disposed on the upper side of the trigger operation member 8.
  • the light on / off button 442 outputs an electrical signal to the control unit 33 when an operation is detected.
  • the battery remaining amount confirmation button 443 is operated to confirm the remaining amount of the battery.
  • the battery remaining amount confirmation button 443 outputs an electric signal to the control unit 33 when an operation is detected.
  • the automatic change mode switching button 444 is operated to switch the automatic change mode.
  • the rotation speed of the motor 11 is lowered until the hitting is started, and when the hitting is started, the rotation speed of the motor 11 is maximized.
  • the automatic change mode switching button 444 outputs an electrical signal to the control unit 33 when an operation is detected.
  • hook grooves 39 to which the hooks 38 are attached are provided on the left and right sides of the upper part of the battery mounting housing 2C.
  • the hook grooves 39 are provided on both the left and right sides of the battery mounting housing 2C.
  • a strap 42 is attached to the rear part of the battery mounting housing 2C.
  • the main switch 7 will be described with reference to FIGS.
  • the main switch 7 switches between starting and stopping the impact driver 1A. More specifically, the main switch 7 switches between starting and stopping the motor 11.
  • the main switch 7 is disposed on the upper portion of the handle portion 6.
  • the main switch 7 includes a trigger operation member 8, a trigger signal output unit 9, and a mode signal output unit 91.
  • the trigger operation member 8 is disposed on the upper portion of the handle portion 6.
  • the trigger operation member 8 is disposed at the front part of the handle part 6 on the + X side.
  • the handle housing 2B has an opening 3 in which the trigger operation member 8 is disposed. At least a part of the trigger operation member 8 is disposed in the opening 3.
  • the trigger operation member 8 projects forward from the front surface of the handle housing 2B.
  • the trigger operation member 8 is a block-shaped member.
  • the trigger operation member 8 has a front end face 8F facing forward. In the Z-axis direction, the trigger operation member 8 is disposed at the center portion of the handle portion 6. In the Z-axis direction, the center of the trigger operation member 8 coincides with the center of the handle portion 6.
  • FIG. 6 is a schematic view of a trigger operation member of the impact driver according to the first embodiment.
  • the trigger operation member 8 is switched between starting and stopping of the motor 11 by pulling the trigger operation member 8 into the opening 3 as a first operation which is a normal operation.
  • the trigger operation member 8 controls the rotation speed of the motor 11 according to the pull-in amount of the trigger operation member 8 when the motor 11 is activated as the first operation that is a normal operation.
  • the pull-in amount (first pull-in amount) of the trigger operation member 8 during the first operation is d1.
  • the direction in which the trigger operation member 8 is movable during the first operation is referred to as the first direction.
  • the first direction of the trigger operation member 8 is a direction in which the trigger operation member 8 is pulled into the opening 3.
  • the trigger operation member 8 can switch the rotation speed of the motor 11 by performing an operation (second operation) different from the first operation.
  • second operation when the trigger operation member 8 is drawn into the opening 3 with a drawing amount (second drawing amount) d2 smaller than the drawing amount d1 of the first operation, the rotation speed of the motor 11 is set to “maximum”. ”,“ High ”,“ Medium ”,“ Low ”, and“ For Text ”are sequentially switched. Even if the second operation is executed by the trigger operation member 8, the motor 11 is not energized and remains in a non-starting state.
  • the trigger operation member 8 returns to the original position by the elastic force of the elastic member 5 when the user releases the hand.
  • the trigger signal output unit 9 includes an electronic circuit that can output a trigger signal by the first operation of the trigger operation member 8.
  • the trigger signal output unit 9 is disposed inside the handle housing 2B.
  • the trigger signal is a command signal that activates the motor 11. More specifically, the trigger signal output unit 9 outputs a command signal for driving the motor 11 when the pull-in amount of the main switch 7 is equal to or greater than the first threshold, and the motor 11 when the pull-in amount of the main switch 7 is less than the first threshold. Stops the output of the command signal that drives.
  • the trigger signal output unit 9 outputs a command signal that increases the rotational speed of the motor 11 as the pull-in amount increases.
  • the trigger operation member 8 When the trigger operation member 8 is pulled into the handle housing 2B by the retract amount d1, the trigger operation member 8 and the trigger signal output unit 9 come into contact with each other, and a trigger signal is output from the trigger signal output unit 9.
  • the trigger operation member 8 When the operation of the trigger operation member 8 by the user is released, the trigger operation member 8 is separated from the trigger signal output unit 9 by the elastic force of the elastic member 5.
  • the trigger operation member 8 moves away from the trigger signal output unit 9, the trigger signal output from the trigger signal output unit 9 is stopped.
  • the mode signal output unit 91 includes an electronic circuit that can output a mode signal by the second operation of the trigger operation member 8.
  • the mode signal output unit 91 is disposed inside the handle housing 2B.
  • the mode signal is a command signal for changing the rotation speed of the motor 11.
  • the trigger operation member 8 When the trigger operation member 8 is pulled into the handle housing 2B by the pull-in amount d2, the trigger operation member 8 and the mode signal output unit 91 come into contact with each other, and the mode signal is output from the mode signal output unit 91.
  • the trigger operation member 8 When the operation of the trigger operation member 8 by the user is released, the trigger operation member 8 is separated from the mode signal output unit 91 by the elastic force of the elastic member 5.
  • the trigger operation member 8 moves away from the mode signal output unit 91, the output of the mode signal from the mode signal output unit 91 is stopped.
  • the mode signal output unit 91 sets the rotation speed setting value of the motor 11 to “highest”, “high”, “medium”, “low”, “for text”.
  • a mode signal for sequentially switching in five stages is output. More specifically, when the trigger operation member 8 is pulled by the pull-in amount d2, the mode signal output unit 91 sets the rotation speed setting values of the motor 11 to “highest”, “high”, “medium”, “low”, “ Outputs a mode signal for switching in the order of “for text”.
  • the control unit 33 controls the impact driver 1A.
  • the control unit 33 includes a control circuit board and is disposed inside the battery mounting unit 29.
  • the control unit 33 has a main memory including a processor such as a CPU (Central Processing Unit), a nonvolatile memory such as a ROM (Read Only Memory) and a volatile memory such as a RAM (Random Access Memory), and an input / output. And an interface including a circuit.
  • a processor such as a CPU (Central Processing Unit)
  • a nonvolatile memory such as a ROM (Read Only Memory)
  • a volatile memory such as a RAM (Random Access Memory)
  • an interface including a circuit.
  • the control unit 33 is connected to the terminal 35, the main switch 7, the forward / reverse switching lever 28, the operation panel 44, and the motor 11. In the present embodiment, the control unit 33 sets the rotation speed of the motor 11 to “highest” when the battery 31 is mounted on the battery mounting unit 29.
  • the control unit 33 is connected to the trigger signal output unit 9 of the main switch 7 and the mode signal output unit 91.
  • the control unit 33 drives the motor 11 while a command signal for driving the motor 11 is output from the trigger signal output unit 9. When the output of the command signal for driving the motor 11 from the trigger signal output unit 9 is stopped, the control unit 33 stops the motor 11.
  • the control unit 33 When the control unit 33 receives the mode signal from the mode signal output unit 91, the control unit 33 switches the rotation speed of the motor 11. When the control unit 33 receives the mode signal while the rotation speed of the motor 11 is set to “highest”, the control unit 33 changes the rotation speed of the motor 11 to “high”. When the control unit 33 receives the mode signal while the rotation speed of the motor 11 is set to “high”, the control unit 33 changes the rotation speed of the motor 11 to “medium”. When the control unit 33 receives the mode signal while the rotation speed of the motor 11 is set to “medium”, the control unit 33 changes the rotation speed of the motor 11 to “low”.
  • control unit 33 When the control unit 33 receives the mode signal in a state where the rotation speed of the motor 11 is set to “low”, the control unit 33 changes the rotation speed of the motor 11 to “for text”. When the control unit 33 receives the mode signal while the rotation speed of the motor 11 is set to “for text”, the control unit 33 changes the rotation speed of the motor 11 to “highest”.
  • the control unit 33 displays the set rotation speed of the motor 11 on the mode display unit of the display unit 445.
  • the control unit 33 is connected to the rotation direction signal output unit 282 of the forward / reverse switching lever 28.
  • the control unit 33 switches the rotation direction of the motor 11.
  • the control unit 33 changes the set value of the rotation direction of the motor 11.
  • the control unit 33 is connected to a striking force switching button 441, a light on / off button 442, a battery remaining amount confirmation button 443, and an automatic change mode switching button 444 on the operation panel 44.
  • the control unit 33 sequentially switches the setting value of the striking force in five stages of “strongest”, “strong”, “medium”, “weak”, and “for tex” each time the striking force switching button 441 is operated.
  • the control unit 33 displays the set rotation speed of the motor 11 on the mode display unit of the display unit 445.
  • control unit 33 When the light on / off button 442 is operated, the control unit 33 outputs a command signal for switching between turning on and off the light to the light. The control unit 33 displays whether the light is turned on or off on the light display unit of the display unit 445.
  • the control unit 33 confirms the remaining amount of the battery 31 via the terminal 35 and displays it on the remaining amount display unit of the display unit 445.
  • control unit 33 When the automatic change mode switching button 444 is operated, the control unit 33 outputs a command signal for automatically changing the rotation speed of the motor 11 to the motor 11.
  • the user for example, pulls the trigger operation member 8 with the index finger into the opening 3 with the pull-in amount d2, and changes the rotation speed of the motor 11 to a desired rotation speed.
  • the user confirms the rotation speed of the motor 11 by the mode display unit of the display unit 445.
  • the user After setting the motor 11 to a desired rotation speed, the user operates the trigger operation member 8 with the pull-in amount d1 with the index finger. Thereby, in the impact driver 1A, the motor 11 is activated. The motor 11 rotates with the set rotation speed as an upper limit.
  • the fan 10 rotates.
  • air outside the motor housing 2A flows into the motor housing 2A from the air inlet 25.
  • the air that has flowed into the motor housing 2 ⁇ / b> A cools the motor 11 when it passes around the motor 11.
  • Air inside the motor housing 2A is discharged from the exhaust port 24 to the outside of the motor housing 2A.
  • Rotational force of the motor 11 is transmitted to the hammer 16 via the spindle 13.
  • the hammer 16 drives a tip tool held by the anvil 17. In this way, the tip tool held on the anvil 17 rotates.
  • the rotation speed of the motor 11 is switched by performing a second operation different from the first operation, which is a normal operation, on an existing operation member or button.
  • a second operation different from the first operation which is a normal operation
  • the impact driver 1A can be reduced in size.
  • the rotation speed of the motor 11 is switched by pulling the trigger operation member 8 with the pull-in amount d2.
  • the user can perform the second operation with the index finger while holding the impact driver 1A.
  • the impact driver 1A does not have to be placed on the work table or changed, so that workability can be improved.
  • FIG. 7 is a plan view of the operation panel of the impact driver according to the second embodiment.
  • components similar to those of the impact driver 1A of the first embodiment are denoted by the same reference numerals or corresponding reference numerals, and detailed description thereof is omitted.
  • any one of the light on / off button 442, the battery remaining amount confirmation button 443, and the automatic change mode switching button 444 is used as an operation unit.
  • the control unit 33 Control for switching the rotation speed of the motor 11 is performed.
  • the operation panel 44A includes a light on / off button 442, a battery remaining amount confirmation button 443, and an automatic change mode switching button 444.
  • the light on / off button 442 When the light on / off button 442 is pressed as the first operation, the light can be turned on or off. When the light on / off button 442 is long-pressed as a second operation or pressed several times, the setting value of the rotation speed of the motor 11 is set to “highest”, “high”, “medium”, “low”, “text”. A mode signal to be switched in the order of “for” is output.
  • the battery remaining amount confirmation button 443 When the battery remaining amount confirmation button 443 is pressed as the first operation, the remaining amount of the battery is displayed. When the battery remaining amount confirmation button 443 is long-pressed as a second operation or is pressed a plurality of times, the setting value of the rotation speed of the motor 11 is set to “highest”, “high”, “medium”, “low”, “ Outputs a mode signal for switching in the order of “for text”.
  • the automatic change mode switching button 444 When the automatic change mode switching button 444 is pressed as the first operation, the automatic change mode is switched to the automatic change mode.
  • the automatic change mode switching button 444 When the automatic change mode switching button 444 is long-pressed as a second operation or is pressed a plurality of times, the setting value of the rotation speed of the motor 11 is set to “highest”, “high”, “medium”, “low”, “ Outputs a mode signal for switching in the order of “for text”.
  • control unit 33 When the control unit 33 receives a mode signal by pressing any one of the light on / off button 442, the battery remaining amount confirmation button 443, and the automatic change mode switching button 444 for a long time or a plurality of times, the control unit 33 Change the rotation speed in the order of “highest”, “high”, “medium”, “low”, “for tex”.
  • the motor 11 is operated using at least one of the light on / off button 442, the battery remaining amount confirmation button 443, and the automatic change mode switching button 444 of the operation panel 44A. Change the rotation speed.
  • the operation panel 44A can be reduced in size.
  • FIG. 8 is a diagram illustrating an example of an operation in which a plurality of operation members of the impact driver according to the third embodiment are combined.
  • components similar to those of the impact driver 1A of the first embodiment are denoted by the same reference numerals or corresponding reference numerals, and detailed description thereof is omitted.
  • control unit 33 when a plurality of operations on a plurality of operation units are combined as the second operation, the control unit 33 performs control to switch the rotation speed of the motor 11. Moreover, you may distinguish 1st operation and 2nd operation by changing the order of operation of a some operation part.
  • the rotation speed of the motor 11 is “highest”, “high”, “medium”, “low”, “text”. It is switched in the order of “for”. For example, when the light on / off button 442 is pressed with the forward / reverse switching lever 28 in the neutral position, the rotational speed of the motor 11 is “highest”, “high”, “medium”, “low”, “for text”. It is switched in the order. For example, when the trigger operation member 8 is pulled down d1 while the light on / off button 442 is pressed, the rotation speed of the motor 11 is “highest”, “high”, “medium”, “low”, “for text”. It is switched in the order.
  • the rotation speed of the motor 11 is “strongest”, “strong”, “medium”, “weak”, It can be switched in the order of “for text”.
  • the rotation speed of the motor 11 is “for text”, “weak”, “medium”, “strong”. , Switching in order of “strongest”.
  • control unit 33 When the control unit 33 receives electrical signals from a plurality of operation units as exemplified above, the control unit 33 sets the rotation speed of the motor 11 to “highest”, “high”, “medium”, “low”, “for tex”. Switch in the order of “for text”, “weak”, “medium”, “strong”, “strongest”.
  • the operation member for changing the rotation speed of the motor 11 does not have to be arranged in any of the main body portion 4, the handle portion 6, and the battery mounting portion 29.
  • the impact driver 1A can be reduced in size.
  • FIG. 9 is a schematic view of a forward / reverse switching lever of an impact driver according to the fourth embodiment.
  • FIG. 10 is a schematic diagram of a forward / reverse switching lever and a switch of an impact driver according to the fourth embodiment.
  • FIG. 11 is a functional block diagram showing an impact driver according to the fourth embodiment.
  • components similar to those of the impact driver 1A of the first embodiment are denoted by the same reference numerals or corresponding reference numerals, and detailed description thereof is omitted.
  • the impact driver 1A can switch the rotational speed of the motor 11 by moving the operation member of the existing operation unit in a second direction different from the first direction moved during the first operation.
  • the forward / reverse switching lever (operation unit) 28 switches the rotation direction of the motor 11 as the first operation.
  • the direction in which the forward / reverse switching lever (operation member) 28 is movable during the first operation is referred to as the first direction.
  • the first direction of the forward / reverse switching lever 28 is the Z-axis direction indicated by the arrow A.
  • the forward / reverse switching lever 28 includes a lever member 281, a rotation direction signal output unit 282, and a mode signal output unit 283 that outputs a mode signal for switching the rotation speed of the motor 11.
  • the mode signal output unit 283 outputs a mode signal for switching the rotation speed of the motor 11 according to the position of the lever member 281 in the Y-axis direction or the X-axis direction.
  • the mode signal output unit 283 includes an electronic circuit that can output a mode signal by operating the lever member 281.
  • the forward / reverse switching lever 28 and the switch part 2831 of the mode signal output part 283 will be described with reference to FIG.
  • the lever member 281 is movable in the arrow B direction.
  • the lever member 281 is separated from the switch portion 2831.
  • the lever member 281 moves downward, it contacts the switch portion 2831.
  • the mode signal output unit 283 outputs a mode signal.
  • the mode signal output unit 283 changes the set value of the rotation speed of the motor 11 to “highest”, “high”, “medium”, “low”, “text”. Switch sequentially in five stages. More specifically, when the lever member 281 is moved in the ⁇ Y direction or the ⁇ X direction, the mode signal output unit 283 changes the set value of the rotation speed of the motor 11 to “highest”, “high”, “medium”, “low”. ”,“ Tex ”.
  • the mode signal output unit 283 changes the set value of the rotation speed of the motor 11 to “for text”, “low”, “medium”, “high”, “highest”. Switch in the order.
  • the control unit 33 sets the rotation speed of the motor 11 to “highest”.
  • the control unit 33 changes the rotation speed of the motor 11 to “high”. .
  • the control unit 33 changes the rotation speed of the motor 11 to “medium”. .
  • the control unit 33 changes the rotation speed of the motor 11 to “low”.
  • the control unit 33 changes the rotation speed of the motor 11 to “for text”. To do.
  • the control unit 33 changes the rotation speed of the motor 11 to “highest”. To do.
  • the control unit 33 is connected to the rotation direction signal output unit 282 and the mode signal output unit 283 of the forward / reverse switching lever 28.
  • the control unit 33 switches the rotation speed of the motor 11. In other words, when receiving the mode signal from the mode signal output unit 283, the control unit 33 changes the set value of the rotation speed of the motor 11.
  • the rotation speed of the motor 11 is switched by moving the trigger operation member 8 in a second direction different from the first direction in which the trigger operation member 8 is movable in the first operation.
  • an operation member that is movable to change the rotation speed of the motor 11 does not have to be disposed in any of the main body portion 4, the handle portion 6, and the battery mounting portion 29.
  • the impact driver 1A can be reduced in size.
  • FIG. 12 is a schematic view of a trigger operation member of an impact driver according to the fifth embodiment.
  • components similar to those of the impact driver 1A of the first embodiment are denoted by the same reference numerals or corresponding reference numerals, and detailed description thereof is omitted.
  • the trigger operation member (operation member) 8 of the main switch (operation unit) 7 is switched between starting and stopping of the motor 11 by pulling the trigger operation member 8 into the opening 3 as a first operation.
  • the direction in which the trigger operation member 8 is movable during the first operation is referred to as the first direction.
  • the first direction of the trigger operation member 8 is the direction indicated by the arrow D, and the trigger operation member 8 is pulled into the opening 3.
  • the rotation speed of the motor 11 is switched.
  • the rotation speed of the motor 11 is switched.
  • control unit 33 When the control unit 33 receives the mode signal from the mode signal output unit 91, the control unit 33 switches the rotation speed of the motor 11.
  • the rotation speed of the motor 11 is switched by moving the trigger operation member 8 in a second direction different from the first direction in which the trigger operation member 8 is movable in the first operation.
  • an operation member that can be moved to change the rotation speed of the motor 11 does not have to be disposed in any of the main body portion 4, the handle portion 6, and the battery mounting portion 29.
  • the impact driver 1A can be reduced in size.
  • FIG. 13 is the perspective view which looked at the driver drill which concerns on 6th embodiment from the front.
  • FIG. 14 is a perspective view of the driver drill according to the sixth embodiment viewed from the rear.
  • FIG. 15 is a functional block diagram showing a driver drill according to the sixth embodiment.
  • FIG. 16 is a schematic diagram of a speed change switch of a driver drill according to the sixth embodiment.
  • FIG. 17 is a schematic view of a speed change switch and a hall element of a driver drill according to a sixth embodiment.
  • FIG. 18 is a schematic view of a tightening force switching ring of a driver drill according to a sixth embodiment.
  • FIG. 19 is a schematic view of a tightening force switching ring and a Hall element of a driver drill according to a sixth embodiment.
  • the driver drill 1B includes a main body portion 4, a handle portion 6, a battery mounting portion 29, a forward / reverse switching lever 28, a trigger operation member 8 of a main switch (operation portion) 7, a speed changeover switch 140, a control portion. (Controller) 33.
  • the battery mounting portion 29 has a mounting surface 32 on which the battery 31 is mounted and an operation surface 40 including an operation panel 44.
  • the main body 4 includes a drill chuck 18 and a tightening force switching ring (change ring) 19. The drill chuck 18 can rotate about the rotation axis AX while holding the tip tool.
  • the speed changeover switch 140 or the tightening force changeover ring 19 which is an operation member of the existing operation unit is moved in a second direction different from the first direction moved during the first operation.
  • the rotation speed of the motor 11 can be switched.
  • the speed changeover switch 140 includes a switch operation member 141, a speed signal output unit 142, and a mode signal output unit 143.
  • the switch operation member 141 is moved in the X-axis direction indicated by the arrow F as the first operation, so that the rotation speed of the motor 11 is switched between a low speed and a high speed. Furthermore, when the switch operation member 141 is moved in the second direction indicated by the arrow G as the second operation, the rotation speed of the motor 11 is switched. In the present embodiment, when the switch operating member 141 is pushed in the ⁇ Y direction as indicated by the arrow G, the rotation speed of the motor 11 is switched.
  • the speed signal output unit 142 includes an electronic circuit that can output a speed switching signal when the switch operating member 141 is moved in the first direction.
  • the speed signal output unit 142 is disposed inside the motor housing 2A.
  • the mode signal output unit 143 includes an electronic circuit that can output a mode signal when the switch operation member 141 is moved in the second direction.
  • the mode signal output unit 143 is disposed inside the motor housing 2A.
  • the speed changeover switch 140 and the Hall element 1431 of the mode signal output unit 143 will be described.
  • the switch operation member 141 is movable in the arrow G direction.
  • the magnet 1411 disposed below the switch operation member 141 is separated from the Hall element 1431.
  • the switch operation member 141 moves downward, the magnet 1411 comes into contact with the Hall element 1431.
  • the mode signal output unit 143 outputs a mode signal.
  • the control unit 33 is connected to the speed signal output unit 142 and the mode signal output unit 143 of the speed changeover switch 140. When the control unit 33 receives the speed switching signal from the speed signal output unit 142, the control unit 33 switches the rotation speed of the motor 11. When receiving the mode signal from the mode signal output unit 143, the control unit 33 switches the rotation speed of the motor 11.
  • the tightening force switching ring 19 includes a ring switch operation member 191, a tightening force signal output unit 192, and a mode signal output unit 193.
  • the ring switch operating member 191 is rotated in the circumferential direction indicated by the arrow H, whereby the tightening force (torque) is switched. Furthermore, when the ring switch operating member 191 is moved in the second direction indicated by the arrow I as the second operation, the rotation speed of the motor 11 is switched. In the present embodiment, when the ring switch operating member 191 is moved in the X direction as indicated by the arrow I, the rotation speed of the motor 11 is switched.
  • the clamping force signal output unit 192 includes an electronic circuit that can output a clamping force signal when the ring switch operating member 191 is moved in the first direction.
  • the tightening force signal output unit 192 is disposed inside the motor housing 2A.
  • the mode signal output unit 193 includes an electronic circuit that can output a mode signal when the ring switch operating member 191 is moved in the second direction.
  • the mode signal output unit 193 is disposed inside the motor housing 2A.
  • the ring switch operating member 191 is movable in the arrow I direction.
  • the magnet 1911 disposed at the rear end of the ring switch operating member 191 is separated from the Hall element 1931.
  • the clamping force switching ring 19 moves downward, the magnet 1911 comes into contact with the Hall element 1931.
  • the mode signal output unit 193 outputs a mode signal.
  • the control unit 33 is connected to the clamping force signal output unit 192 and the mode signal output unit 193 of the clamping force switching ring 19.
  • the control unit 33 switches the tightening force.
  • the control unit 33 receives the mode signal from the mode signal output unit 193, the control unit 33 switches the rotation speed of the motor 11.
  • the rotational speed of the motor 11 is switched by moving the speed change switch 140 or the tightening force switching ring 19 in a second direction different from the first direction in which the speed change switch 140 is movable in the first operation.
  • the driver drill 1B can be reduced in size.
  • FIG. 20 is a perspective view of the screw driver according to the seventh embodiment as viewed from the front.
  • FIG. 21 is a perspective view of the screw driver according to the seventh embodiment as viewed from the rear.
  • FIG. 22 is a functional block diagram showing a screw driver according to the seventh embodiment.
  • the screw driver 1C includes a main body portion 4, a handle portion 6, a battery mounting portion 29, a forward / reverse switching lever 28, a trigger operation member 8 of a main switch (operation portion) 7, a lock button 48, a control portion ( Controller) 33.
  • the battery mounting portion 29 has a mounting surface 32 on which the battery 31 is mounted and an operation surface 40 including an operation panel 44.
  • the main body 4 extends in the X-axis direction.
  • the handle portion 6 extends in the Y axis direction.
  • the main body 4 is disposed in front of the handle 6.
  • the rear portion of the main body portion 4 is connected to the upper end portion of the handle portion 6 via the first connection portion 45.
  • the lower part of the main body 4 is connected to the battery mounting part 29 via the second connection part 46.
  • a lower end portion of the handle portion 6 is connected to the battery mounting portion 29.
  • a loop is formed by at least a part of the main body 4, the first connection part 45, the handle part 6, at least a part of the battery mounting part 29, and the second connection part 46.
  • the main body 4 includes a lock ring 47, a drill chuck 18, and a lock button 48.
  • the drill chuck 18 can rotate about the rotation axis AX while holding the tip tool.
  • the rotation speed of the motor 11 can be switched by long-pressing or pressing the lock button 48, which is an operation member of the existing operation unit, for a long time.
  • the lock button 48 includes a button operation member 481, a lock signal output unit 482, and a mode signal output unit 483.
  • the button operation member 481 When the button operation member 481 is pushed into the handle portion 6 while the lever member 281 is pulled, the button operation member 481 is locked at the position where the lever member 281 is pulled even if the user releases the lever member 281. Further, when the button operation member 481 is long-pressed or pressed several times as the second operation, the rotation speed of the motor 11 is switched.
  • the lock signal output unit 482 includes an electronic circuit that can output a lock signal when the button operation member 481 is pushed in the ⁇ Z direction.
  • the lock signal output unit 482 is disposed inside the handle unit 6.
  • the mode signal output unit 483 includes an electronic circuit that can output a mode signal when the button operation member 481 is long-pressed in the ⁇ Z direction or pressed several times.
  • the mode signal output unit 483 is disposed inside the handle unit 6.
  • the control unit 33 is connected to the lock signal output unit 482 of the lock button 48 and the mode signal output unit 483.
  • the control unit 33 When receiving the lock signal from the lock signal output unit 482, the control unit 33 maintains a state of outputting a command signal for driving the motor 11.
  • the control unit 33 receives the mode signal from the mode signal output unit 483, the control unit 33 switches the rotation speed of the motor 11.
  • the rotation speed of the motor 11 is switched by long-pressing the lock button 48 or pressing the lock button 48 a plurality of times.
  • the screw driver 1C can be reduced in size.
  • FIG. 23 is a plan view of an operation panel of a conventional screw driver. According to this embodiment, the operation panel 44 can be reduced in size.
  • FIG. 24 is a perspective view of the angle impact driver according to the eighth embodiment as viewed from the front.
  • FIG. 25 is a perspective view of the angle impact driver according to the eighth embodiment viewed from the rear.
  • FIG. 26 is a functional block diagram showing an angle impact driver according to the eighth embodiment.
  • the angle impact driver 1D includes a main body portion 4, a handle portion 6, a battery mounting portion 29, a forward / reverse switching lever 28, a trigger operation member 8 of a main switch (operation portion) 7, and a control portion (controller) 33. Is provided.
  • a battery 31 is mounted on the battery mounting unit 29.
  • the main body 4 extends in the X-axis direction, and the tip extends in the -Y direction.
  • the handle portion 6 extends in the X axis direction.
  • the main body 4 is disposed in front of the handle 6.
  • a rear end portion of the handle portion 6 is connected to the battery mounting portion 29.
  • the tip tool held by the anvil 17 rotates about the rotation axis BX.
  • the rotation axis BX is orthogonal to the rotation axis AX of the motor 11.
  • the rotation shaft BX holds a first bevel gear (not shown).
  • the rotation shaft AX holds a second bevel gear (not shown). More specifically, a first bevel gear is fixed to the central portion of the rotation shaft BX, and the first bevel gear rotates about the rotation shaft BX.
  • the first bevel gear meshes with the second bevel gear.
  • the trigger operation member 8 which is an operation member of the existing operation unit is retracted into the opening 3 with a retract amount d2 smaller than the retract amount d1 of the first operation, or the lever member 281 is the first.
  • the rotation speed of the motor 11 is switched.
  • the rotation speed of the motor 11 is switched by operating the trigger operation member 8 or the lever member 281 differently from the normal operation.
  • the angle impact driver 1D can be reduced in size.
  • the impact driver 1A, the driver drill 1B, the screw driver 1C, and the angle impact driver 1D are exemplified as the power tools, but the power tools are not limited to this.
  • the electric tool include an electric marnoco, an electric reciprocating saw, an electric grinder, an electric hammer drill, an electric chain saw, an electric wrench, an electric jigsaw, an electric hammer, an electric cutter, an electric canna, an electric marnoco, and an electric nailer (including a hammering machine).
  • An electric mower, an electric hedge trimmer, or the like may be used.
  • the electric tool is described as being driven by electric power supplied from a battery, but may be driven by electric power supplied from an AC power source such as a commercial power source.
  • SYMBOLS 1A Impact driver (electric tool), 2 ... Housing, 2A ... Motor housing, 2B ... Handle housing, 2C ... Battery mounting housing, 4 ... Body part, 6 ... Handle part, 7 ... Main switch (operation part), 8 ... Trigger operation member, 9 ... trigger signal output unit, 91 ... mode signal output unit, 28 ... forward / reverse switching lever, 29 ... battery mounting unit, 31 ... battery, 33 ... control unit (controller), 44 ... operation panel, AX ... Axis of rotation.

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  • Mechanical Engineering (AREA)
  • Portable Power Tools In General (AREA)
  • Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)

Abstract

This electrically powered tool is provided with: a body section (4) including a motor and a motor housing (2A) which contains the motor; a battery mounting section (29) to which and from which a battery (31) for driving the motor can be mounted and removed; a handle section (6) which is disposed between the motor housing (2A) and the battery mounting section (29); and an operating section which is disposed on at least one of the motor housing (2A), the battery mounting section (29), or the handle section (6), and which enables a first operation for changing an operating state. The operating section changes the state of rotation of the motor when a second operation different from the first operation is performed.

Description

電動工具Electric tool

 本発明は、インパクトドライバを含む電動工具に関する。 The present invention relates to an electric tool including an impact driver.

 例えば、インパクトドライバを含む電動工具は、モータの回転速度を変更するために操作するスイッチやボタンが配置されている(例えば、特許文献1参照)。特許文献1に記載の技術では、ハンドル部の下側にスイッチパネルが配置されている。 For example, a power tool including an impact driver is provided with switches and buttons that are operated to change the rotational speed of the motor (for example, see Patent Document 1). In the technique described in Patent Document 1, a switch panel is disposed below the handle portion.

特許第5627738号公報Japanese Patent No. 56277738

 ところが、モータの回転速度を変更するために操作するスイッチやボタンを新たに配置すると、電動工具が大型化するおそれがある。 However, if a switch or button to be operated to change the rotation speed of the motor is newly arranged, there is a possibility that the electric tool becomes large.

 本発明の態様は、大型化することなく、モータの回転速度を変更することができる電動工具を提供することを目的とする。 An object of an aspect of the present invention is to provide an electric tool that can change the rotation speed of a motor without increasing the size.

 本発明の態様に従えば、モータ及び前記モータを収容するモータハウジングを含む本体部と、前記モータを駆動するバッテリを着脱可能なバッテリ装着部と、前記モータハウジングと前記バッテリ装着部との間に配置されたハンドル部と、前記モータハウジングと前記バッテリ装着部と前記ハンドル部との少なくともいずれかに配置され、動作状態を変更する第一操作が可能な操作部と、を備え、前記操作部は、前記第一操作と操作態様が異なる第二操作がなされると、前記モータの回転状態を変更する電動工具が提供される。 According to an aspect of the present invention, a main body including a motor and a motor housing that houses the motor, a battery mounting part that can attach and detach a battery that drives the motor, and a gap between the motor housing and the battery mounting part. A handle portion disposed; and an operation portion disposed in at least one of the motor housing, the battery mounting portion, and the handle portion and capable of performing a first operation for changing an operation state. When a second operation having an operation mode different from that of the first operation is performed, an electric tool for changing the rotation state of the motor is provided.

 本発明の態様によれば、大型化することなく、モータの回転速度を変更することができる電動工具が提供される。 According to the aspect of the present invention, an electric tool capable of changing the rotation speed of the motor without increasing the size is provided.

図1は、第一実施形態に係るインパクトドライバを前方から見た斜視図である。FIG. 1 is a perspective view of an impact driver according to the first embodiment as viewed from the front. 図2は、第一実施形態に係るインパクトドライバを後方から見た斜視図である。FIG. 2 is a perspective view of the impact driver according to the first embodiment as viewed from the rear. 図3は、第一実施形態に係るインパクトドライバの側断面図である。FIG. 3 is a side sectional view of the impact driver according to the first embodiment. 図4は、第一実施形態に係るインパクトドライバを示す機能ブロック図である。FIG. 4 is a functional block diagram showing the impact driver according to the first embodiment. 図5は、第一実施形態に係るインパクトドライバの操作パネルの平面図である。FIG. 5 is a plan view of the operation panel of the impact driver according to the first embodiment. 図6は、第一実施形態に係るインパクトドライバのトリガ操作部材の概略図である。FIG. 6 is a schematic view of a trigger operation member of the impact driver according to the first embodiment. 図7は、第二実施形態に係るインパクトドライバの操作パネルの平面図である。FIG. 7 is a plan view of the operation panel of the impact driver according to the second embodiment. 図8は、第三実施形態に係るインパクトドライバの複数の操作部材を組み合わせた操作の一例を説明する図である。FIG. 8 is a diagram illustrating an example of an operation in which a plurality of operation members of the impact driver according to the third embodiment are combined. 図9は、第四実施形態に係るインパクトドライバの正逆切替レバーの概略図である。FIG. 9 is a schematic view of a forward / reverse switching lever of an impact driver according to the fourth embodiment. 図10は、第四実施形態に係るインパクトドライバの正逆切替レバーとスイッチ部との概略図である。FIG. 10 is a schematic diagram of a forward / reverse switching lever and a switch portion of an impact driver according to the fourth embodiment. 図11は、第四実施形態に係るインパクトドライバを示す機能ブロック図である。FIG. 11 is a functional block diagram showing an impact driver according to the fourth embodiment. 図12は、第五実施形態に係るインパクトドライバのトリガ操作部材の概略図である。FIG. 12 is a schematic view of a trigger operation member of an impact driver according to the fifth embodiment. 図13は、第六実施形態に係るドライバドリルを前方から見た斜視図である。FIG. 13: is the perspective view which looked at the driver drill which concerns on 6th embodiment from the front. 図14は、第六実施形態に係るドライバドリルを後方から見た斜視図である。FIG. 14 is a perspective view of the driver drill according to the sixth embodiment viewed from the rear. 図15は、第六実施形態に係るドライバドリルを示す機能ブロック図である。FIG. 15 is a functional block diagram showing a driver drill according to the sixth embodiment. 図16は、第六実施形態に係るドライバドリルの速度切替スイッチの概略図である。FIG. 16 is a schematic diagram of a speed change switch of a driver drill according to the sixth embodiment. 図17は、第六実施形態に係るドライバドリルの速度切替スイッチとホール素子との概略図である。FIG. 17 is a schematic view of a speed change switch and a hall element of a driver drill according to a sixth embodiment. 図18は、第六実施形態に係るドライバドリルの締付力切替リングの概略図である。FIG. 18 is a schematic view of a tightening force switching ring of a driver drill according to a sixth embodiment. 図19は、第六実施形態に係るドライバドリルの締付力切替リングとホール素子との概略図である。FIG. 19 is a schematic view of a tightening force switching ring and a Hall element of a driver drill according to a sixth embodiment. 図20は、第七実施形態に係るスクリュドライバを前方から見た斜視図である。FIG. 20 is a perspective view of the screw driver according to the seventh embodiment as viewed from the front. 図21は、第七実施形態に係るスクリュドライバを後方から見た斜視図である。FIG. 21 is a perspective view of the screw driver according to the seventh embodiment as viewed from the rear. 図22は、第七実施形態に係るスクリュドライバを示す機能ブロック図である。FIG. 22 is a functional block diagram showing a screw driver according to the seventh embodiment. 図23は、従来のスクリュドライバの操作パネルの平面図である。FIG. 23 is a plan view of an operation panel of a conventional screw driver. 図24は、第八実施形態に係るアングルインパクトドライバを前方から見た斜視図である。FIG. 24 is a perspective view of the angle impact driver according to the eighth embodiment as viewed from the front. 図25は、第八実施形態に係るアングルインパクトライバを後方から見た斜視図である。FIG. 25 is a perspective view of the angle impact driver according to the eighth embodiment as seen from the rear. 図26は、第八実施形態に係るアングルインパクトドライバを示す機能ブロック図である。FIG. 26 is a functional block diagram showing an angle impact driver according to the eighth embodiment.

 以下、本発明の実施形態について、添付図面を参照して詳細に説明する。なお、この実施形態によりこの発明が限定されるものではない。また、下記実施形態における構成要素には、当業者が置換可能かつ容易なもの、または実質的に同一のものを含む。さらに、以下に記載した構成要素は適宜組み合わせることが可能であり、また、実施形態が複数ある場合には、各実施形態を組み合わせることも可能である。 Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. In addition, this invention is not limited by this embodiment. In addition, constituent elements in the following embodiments include elements that can be easily replaced by those skilled in the art or substantially the same elements. Furthermore, the constituent elements described below can be appropriately combined, and when there are a plurality of embodiments, the embodiments can be combined.

 以下の説明においては、X軸方向を、「前後方向」とする。Y軸方向を、「上下方向」とする。Y軸方向とは、X軸方向に対して直交する方向である。Z軸方向を、「左右方向」とする。Z軸方向とは、X軸方向及びY軸方向に対して水平に直交する方向である。前方向を「+X」、後方向を「-X」方向とする。上方向を「+Y」、下方向を「-Y」方向とする。前後方向「後」側へ向かって、右手側が「+Z(右)」、左手側が「-Z(左)」方向である。 In the following description, the X-axis direction is referred to as “front-rear direction”. The Y-axis direction is referred to as “vertical direction”. The Y-axis direction is a direction orthogonal to the X-axis direction. The Z-axis direction is referred to as “left-right direction”. The Z-axis direction is a direction that is horizontally orthogonal to the X-axis direction and the Y-axis direction. The forward direction is “+ X” and the backward direction is “−X”. The upward direction is the “+ Y” direction, and the downward direction is the “−Y” direction. In the front-rear direction “rear” side, the right hand side is the “+ Z (right)” direction, and the left hand side is the “−Z (left)” direction.

[第一実施形態]
 図1ないし図4を参照して、電動工具の一例としてインパクトドライバ1Aの概要について説明する。図1は、第一実施形態に係るインパクトドライバを前方から見た斜視図である。図2は、第一実施形態に係るインパクトドライバを後方から見た斜視図である。図3は、第一実施形態に係るインパクトドライバの側断面図である。図4は、第一実施形態に係るインパクトドライバを示す機能ブロック図である。
[First embodiment]
With reference to FIG. 1 thru | or FIG. 4, the outline | summary of the impact driver 1A is demonstrated as an example of an electric tool. FIG. 1 is a perspective view of an impact driver according to the first embodiment as viewed from the front. FIG. 2 is a perspective view of the impact driver according to the first embodiment as viewed from the rear. FIG. 3 is a side sectional view of the impact driver according to the first embodiment. FIG. 4 is a functional block diagram showing the impact driver according to the first embodiment.

 インパクトドライバ1Aは、既存の操作部材やボタンが、通常の操作(第一操作)とは異なる操作態様の操作(第二操作)をされることでモータ11の回転速度を切り替えられる。インパクトドライバ1Aは、本体部4と、ハンドル部6と、バッテリ装着部29と、正逆切替レバー28と、メインスイッチ(操作部)7と、制御部(コントローラ)33とを備える。さらに、インパクトドライバ1Aは、外形を規定するハウジング2を有する。 The impact driver 1 </ b> A can switch the rotation speed of the motor 11 when an existing operation member or button is operated (second operation) in an operation mode different from the normal operation (first operation). The impact driver 1 </ b> A includes a main body portion 4, a handle portion 6, a battery mounting portion 29, a forward / reverse switching lever 28, a main switch (operation portion) 7, and a control portion (controller) 33. Further, the impact driver 1A has a housing 2 that defines an outer shape.

 ハウジング2は、モータハウジング2Aと、ハンドルハウジング2Bと、バッテリ装着ハウジング2Cとを有する。モータハウジング2Aは、内側の空間にモータ11を収容する。ハンドルハウジング2Bは、モータハウジング2Aの下側に配置される。バッテリ装着ハウジング2Cは、ハンドルハウジング2Bの下側に配置される。このようなモータハウジング2Aとハンドルハウジング2Bとバッテリ装着ハウジング2Cとは、図示しないネジによって締結されて一体として組み付けられる。 The housing 2 includes a motor housing 2A, a handle housing 2B, and a battery mounting housing 2C. The motor housing 2A accommodates the motor 11 in the inner space. The handle housing 2B is disposed below the motor housing 2A. The battery mounting housing 2C is disposed below the handle housing 2B. Such motor housing 2A, handle housing 2B, and battery mounting housing 2C are fastened together by screws (not shown) and assembled together.

 本体部4について説明する。本体部4は、例えば、ドライバビットを含む先端工具を保持して駆動する。本体部4は、ファン10と、モータ11と、減速機構としての遊星歯車機構12と、スピンドル13と、スプリング14と、ハンマ16と、出力軸としてのアンビル17と、モータハウジング2Aと、リヤハウジング20と、フロントハウジング26と、ハンマケース21と、バンパ27とを有する。ファン10とモータ11と遊星歯車機構12とスピンドル13とスプリング14とハンマ16とアンビル17とは、同軸に組み付けられる。 The main body 4 will be described. The main body 4 holds and drives a tip tool including a driver bit, for example. The main body 4 includes a fan 10, a motor 11, a planetary gear mechanism 12 as a speed reduction mechanism, a spindle 13, a spring 14, a hammer 16, an anvil 17 as an output shaft, a motor housing 2A, and a rear housing. 20, a front housing 26, a hammer case 21, and a bumper 27. The fan 10, the motor 11, the planetary gear mechanism 12, the spindle 13, the spring 14, the hammer 16, and the anvil 17 are assembled coaxially.

 モータハウジング2Aは、軸方向の両端部が開口した筒状の部材である。モータハウジング2Aの周面には、複数の吸気口25が設けられる。 The motor housing 2A is a cylindrical member having both axial ends opened. A plurality of air inlets 25 are provided on the peripheral surface of the motor housing 2A.

 リヤハウジング20は、軸方向の前端部が開口している。リヤハウジング20は、モータハウジング2Aの後端部の開口を塞ぐように配置される。リヤハウジング20の周面には、複数の排気口24が設けられる。 The rear housing 20 is open at the front end in the axial direction. The rear housing 20 is disposed so as to close the opening at the rear end of the motor housing 2A. A plurality of exhaust ports 24 are provided on the peripheral surface of the rear housing 20.

 フロントハウジング26は、モータハウジング2Aの前端部に接続される。フロントハウジング26は、後側から前側に向かって縮径された筒状に形成されている。フロントハウジング26は、軸方向の両端部が開口している。 The front housing 26 is connected to the front end portion of the motor housing 2A. The front housing 26 is formed in a cylindrical shape whose diameter is reduced from the rear side toward the front side. The front housing 26 is open at both ends in the axial direction.

 ハンマケース21は、ハンマ16の周囲に配置される。ハンマケース21は、後側から前側に向かって縮径された筒状に形成されている。ハンマケース21は、軸方向の両端部が開口している。ハンマケース21は、モータハウジング2A及びフロントハウジング26の内側に配置される。言い換えると、ハンマケース21の周囲には、モータハウジング2A及びフロントハウジング26が配置される。 The hammer case 21 is arranged around the hammer 16. The hammer case 21 is formed in a cylindrical shape whose diameter is reduced from the rear side toward the front side. The hammer case 21 is open at both ends in the axial direction. The hammer case 21 is disposed inside the motor housing 2 </ b> A and the front housing 26. In other words, the motor housing 2 </ b> A and the front housing 26 are disposed around the hammer case 21.

 バンパ27は、弾性体で形成された筒状の部材である。バンパ27は、ハンマケース21の前端部に接続される。バンパ27は、軸方向の両端部が開口している。 The bumper 27 is a cylindrical member formed of an elastic body. The bumper 27 is connected to the front end portion of the hammer case 21. The bumper 27 is open at both ends in the axial direction.

 モータ11は、インパクトドライバ1Aの駆動源である。モータ11は、バッテリ31から供給される電力によって駆動する。モータ11の回転力は、遊星歯車機構12を介して伝達される。モータ11の回転軸AXは、X軸と平行である。モータ11は、モータハウジング2Aに収容される。モータ11は、ブラシレスモータである。モータ11は、インナーロータである。より詳しくは、モータ11は、円筒状のステータ51とステータ51の内側に配置されたロータ52とを有する。 The motor 11 is a drive source of the impact driver 1A. The motor 11 is driven by electric power supplied from the battery 31. The rotational force of the motor 11 is transmitted via the planetary gear mechanism 12. The rotation axis AX of the motor 11 is parallel to the X axis. The motor 11 is accommodated in the motor housing 2A. The motor 11 is a brushless motor. The motor 11 is an inner rotor. More specifically, the motor 11 includes a cylindrical stator 51 and a rotor 52 disposed inside the stator 51.

 ステータ51は、複数の内歯を有する固定子鉄心54と、固定子鉄心54の前側に配置された前絶縁部材56と、固定子鉄心54の後ろ側に配置された後絶縁部材58と、前絶縁部材56及び後絶縁部材58を介して固定子鉄心54の内歯に巻かれる複数の駆動コイル60とを有する。 The stator 51 includes a stator core 54 having a plurality of internal teeth, a front insulating member 56 disposed on the front side of the stator core 54, a rear insulating member 58 disposed on the rear side of the stator core 54, A plurality of drive coils 60 wound around the inner teeth of the stator core 54 via the insulating member 56 and the rear insulating member 58 are provided.

 ステータ51は、前絶縁部材56に図示しないネジで固定されたセンサ基板62と、センサ基板62の前面に固定された図示しない磁気センサと、前絶縁部材56の前面周縁に配置されて駆動コイル60とセンサ基板62とを電気的に接続する図示しないコイル接続部とを有する。コイル接続部は、下側に突出した端子部64と電気的に接続される。端子部64には、図示しないリード線の一端部が接続される。リード線の他端部は、制御部33に接続される。 The stator 51 includes a sensor substrate 62 fixed to the front insulating member 56 with screws (not shown), a magnetic sensor (not shown) fixed to the front surface of the sensor substrate 62, and a drive coil 60 disposed on the front peripheral edge of the front insulating member 56. And a coil connection part (not shown) for electrically connecting the sensor board 62 and the sensor board 62. The coil connection part is electrically connected to the terminal part 64 protruding downward. One end of a lead wire (not shown) is connected to the terminal portion 64. The other end of the lead wire is connected to the control unit 33.

 ロータ52は、回転軸AXを中心に回転する。ロータ52は、回転軸であるモータ軸66と、モータ軸66の周囲に配置された回転子鉄心68と、回転子鉄心68の外側に配置された複数の永久磁石70と、図示しないセンサ用永久磁石と、回転子鉄心68のモータ軸66上の前側に配置されたスリーブ72とを有する。回転子鉄心68と永久磁石70とセンサ用永久磁石とは、ロータアッセンブリを構成する。 The rotor 52 rotates around the rotation axis AX. The rotor 52 includes a motor shaft 66 that is a rotation shaft, a rotor core 68 disposed around the motor shaft 66, a plurality of permanent magnets 70 disposed outside the rotor core 68, and a sensor permanent (not shown). A magnet and a sleeve 72 arranged on the front side of the rotor iron core 68 on the motor shaft 66 are included. The rotor core 68, the permanent magnet 70, and the sensor permanent magnet constitute a rotor assembly.

 モータ軸66は、モータ前軸受74とモータ後軸受77とに回転可能に支持される。モータ前軸受74は、モータ軸66上であってスリーブ72より前側に配置される。モータ前軸受74は、ベアリングリテーナ75の後側の開口部内に配置される。モータ後軸受77は、リアハウジング20の径方向の中央部に配置される。モータ軸66の他方の端部は、モータ後軸受77によって回転可能に支持される。モータ軸66の一方の端部には、ピニオンギヤ76がモータ軸66に固定される。 The motor shaft 66 is rotatably supported by the motor front bearing 74 and the motor rear bearing 77. The motor front bearing 74 is disposed on the motor shaft 66 and in front of the sleeve 72. The motor front bearing 74 is disposed in the opening on the rear side of the bearing retainer 75. The motor rear bearing 77 is disposed at the radial center of the rear housing 20. The other end of the motor shaft 66 is rotatably supported by a motor rear bearing 77. A pinion gear 76 is fixed to the motor shaft 66 at one end of the motor shaft 66.

 ファン10は、モータ軸66の後側に配置される。ファン10は、複数の羽根を有する遠心ファンである。ファン10は、ファンスリーブ78を介してモータ軸66に固定される。ファン10の径方向の外側には、排気口24が位置する。ファン10の前方には、吸気口25が位置する。ファン10は、モータ11が作動すると、回転軸AXを中心に回転する。ファン10が回転すると、モータハウジング2Aの外部の空気が吸気口25からモータハウジング2Aに流入する。モータハウジング2Aに流入した空気は、モータ11の周囲を通過する際にモータ11を冷却する。モータ11を冷却して温められた空気は、排気口24からモータハウジング2Aの外部に排出される。 The fan 10 is disposed on the rear side of the motor shaft 66. The fan 10 is a centrifugal fan having a plurality of blades. The fan 10 is fixed to the motor shaft 66 via a fan sleeve 78. An exhaust port 24 is located outside the fan 10 in the radial direction. An intake port 25 is located in front of the fan 10. When the motor 11 is operated, the fan 10 rotates about the rotation axis AX. When the fan 10 rotates, air outside the motor housing 2A flows into the motor housing 2A from the air inlet 25. The air that has flowed into the motor housing 2 </ b> A cools the motor 11 when it passes around the motor 11. The air heated by cooling the motor 11 is discharged from the exhaust port 24 to the outside of the motor housing 2A.

 遊星歯車機構12は、モータ11の回転力をスピンドル13に伝達する。遊星歯車機構12は、リング状の内歯ギヤ80と、内歯ギヤ80と噛み合う複数の遊星歯車82と、遊星歯車82の軸である複数のピン84とを有する。内歯ギヤ80は、ハンマケース21内に回転が規制された状態で配置される。複数の遊星歯車82は、内歯ギヤ80の内側に配置される。遊星歯車82は、ピン84を軸として回転可能である。 The planetary gear mechanism 12 transmits the rotational force of the motor 11 to the spindle 13. The planetary gear mechanism 12 includes a ring-shaped internal gear 80, a plurality of planetary gears 82 that mesh with the internal gear 80, and a plurality of pins 84 that are axes of the planetary gear 82. The internal gear 80 is disposed in the hammer case 21 in a state where the rotation is restricted. The plurality of planetary gears 82 are disposed inside the internal gear 80. The planetary gear 82 can rotate around the pin 84 as an axis.

 スピンドル13は、遊星歯車機構12を介してモータ軸66と連結される。スピンドル13には、遊星歯車機構12を介してモータ11の回転力が伝達される。スピンドル13は、モータ11が作動すると、回転軸AXを中心に回転する。 The spindle 13 is connected to the motor shaft 66 through the planetary gear mechanism 12. The rotational force of the motor 11 is transmitted to the spindle 13 via the planetary gear mechanism 12. The spindle 13 rotates about the rotation axis AX when the motor 11 is operated.

 スピンドル13は、円盤状に形成された円盤状部90と、円盤状部90から前側に突出して筒状に形成された前縮径部と、円盤状部90から後側に突出して筒状に形成された後縮径部とを有する。Z軸方向視において、前縮径部と後縮径部とは、円盤状部90より外径が小さい形状である。 The spindle 13 includes a disk-shaped part 90 formed in a disk shape, a front diameter-reduced part that protrudes forward from the disk-shaped part 90, and a cylindrical shape that protrudes rearward from the disk-shaped part 90. And a post-reduced diameter portion formed. When viewed in the Z-axis direction, the front reduced diameter portion and the rear reduced diameter portion have shapes having an outer diameter smaller than that of the disk-shaped portion 90.

 ベアリングリテーナ75の内面は、後円筒状内面と、後円筒状内面より大きい径を有する中間円筒状内面と、中間円筒状内面より大きい径を有する前円筒状内面とを有する。ベアリングリテーナ75の後円筒状内面と中間円筒状内面と前円筒状内面とは連続して連なっている。ベアリングリテーナ75の内側には、ハウジングリブ96が収容される。ベアリングリテーナ75は、径方向の外側に突出するリテーナリブ98を有する。リテーナリブ98は、ハンマケース21の後端部とハウジングリブ96の前面との間に挟持される。ベアリングリテーナ75の前部は、ハンマケース21の後端部の内面と内歯ギヤ80の外面との間に挟持される。 The inner surface of the bearing retainer 75 has a rear cylindrical inner surface, an intermediate cylindrical inner surface having a larger diameter than the rear cylindrical inner surface, and a front cylindrical inner surface having a larger diameter than the intermediate cylindrical inner surface. The rear cylindrical inner surface, the intermediate cylindrical inner surface, and the front cylindrical inner surface of the bearing retainer 75 are continuously connected. A housing rib 96 is accommodated inside the bearing retainer 75. The bearing retainer 75 has a retainer rib 98 protruding outward in the radial direction. The retainer rib 98 is sandwiched between the rear end portion of the hammer case 21 and the front surface of the housing rib 96. The front portion of the bearing retainer 75 is sandwiched between the inner surface of the rear end portion of the hammer case 21 and the outer surface of the internal gear 80.

 スピンドル軸受94の内径は、ベアリングリテーナ75が保持するモータ前軸受74の内径よりも大きい。スピンドル軸受94は、モータ前軸受74より前方に配置される。言い換えると、スピンドル軸受94とモータ前軸受74とは前後方向において異なる位置に配置される。これにより、スピンドル13からスピンドル軸受94に伝達された力がモータ前軸受74に伝達されることが規制される。 The inner diameter of the spindle bearing 94 is larger than the inner diameter of the motor front bearing 74 held by the bearing retainer 75. The spindle bearing 94 is disposed in front of the motor front bearing 74. In other words, the spindle bearing 94 and the motor front bearing 74 are arranged at different positions in the front-rear direction. As a result, the force transmitted from the spindle 13 to the spindle bearing 94 is restricted from being transmitted to the motor front bearing 74.

 スピンドル13は、モータ11の回転力をハンマ16に伝達する。スピンドル13は、内部に内孔100が形成されている。内孔100は、スピンドル13を貫通する。内孔100は、後側が前側より太く形成されている。内孔100は、後部が円盤状部90の中空部と接続される。内孔100は、後部にモータ軸66の前端部とピニオンギヤ76とが配置される。ピニオンギヤ76と円盤状部90の中空部に配置された遊星歯車機構12の遊星歯車82とが噛み合う。このようなスピンドル13には、ロータ52の回転力が、遊星歯車機構12を介して伝達される。 The spindle 13 transmits the rotational force of the motor 11 to the hammer 16. The spindle 13 has an inner hole 100 formed therein. The inner hole 100 passes through the spindle 13. The inner hole 100 is formed so that the rear side is thicker than the front side. The rear part of the inner hole 100 is connected to the hollow part of the disk-shaped part 90. The inner hole 100 has a front end portion of the motor shaft 66 and a pinion gear 76 disposed at the rear portion. The pinion gear 76 and the planetary gear 82 of the planetary gear mechanism 12 disposed in the hollow portion of the disk-shaped portion 90 mesh with each other. The rotational force of the rotor 52 is transmitted to the spindle 13 through the planetary gear mechanism 12.

 ハンマ16は、伝達された回転力を回転打撃力に変換してアンビル17に伝達する。ハンマ16は、スピンドル13の回転力を回転打撃力に変換する。ハンマ16は、後面に凹部101を有する。凹部101には、スプリング14の前部が収容される。凹部101の底面には、複数のスプリングボール102とハンマワッシャ104とを介して、スプリング14のリング状に形成された前部が配置される。 The hammer 16 converts the transmitted rotational force into a rotational impact force and transmits it to the anvil 17. The hammer 16 converts the rotational force of the spindle 13 into a rotational impact force. The hammer 16 has a recess 101 on the rear surface. The front part of the spring 14 is accommodated in the recess 101. A front portion formed in a ring shape of the spring 14 is disposed on the bottom surface of the recess 101 via a plurality of spring balls 102 and a hammer washer 104.

 ハンマ16とスピンドル13の前部との間には、打撃時にハンマ16を前後方向にガイドするハンマボール106が配置される。 A hammer ball 106 is disposed between the hammer 16 and the front portion of the spindle 13 to guide the hammer 16 in the front-rear direction when hit.

 アンビル17は、先端工具を着脱可能に保持する。アンビル17は、ハンマ16から伝達された回転打撃力によって、回転軸AXを中心に先端工具を回転する。アンビル17は、先端工具が配置されるアンビル孔120と、チャック112と、径方向の外側に突出する一対の延設部114と、スピンドル13の前端部の凸部118が挿入される後孔とを有する。アンビル17は、アンビル軸受116に回転可能に支持される。アンビル軸受116は、延設部114よりも前方に配置される。アンビル軸受116は、ハンマケース21の内面の前部に支持される。 The anvil 17 holds the tip tool in a detachable manner. The anvil 17 rotates the tip tool around the rotation axis AX by the rotational impact force transmitted from the hammer 16. The anvil 17 includes an anvil hole 120 in which a tip tool is disposed, a chuck 112, a pair of extending portions 114 projecting radially outward, and a rear hole into which a convex portion 118 at the front end portion of the spindle 13 is inserted. Have The anvil 17 is rotatably supported by the anvil bearing 116. The anvil bearing 116 is disposed in front of the extending portion 114. The anvil bearing 116 is supported on the front part of the inner surface of the hammer case 21.

 チャック112は、アンビル孔120に挿入された先端工具を固定する。チャック112は、チャックスリーブ122と、チャックスプリング124と、チャックワッシャ126と、チャックスプリング止め127と、複数のチャックボール128とを有する。 The chuck 112 fixes the tip tool inserted into the anvil hole 120. The chuck 112 includes a chuck sleeve 122, a chuck spring 124, a chuck washer 126, a chuck spring stopper 127, and a plurality of chuck balls 128.

 チャックスリーブ122は、円筒状に形成されている。チャックスリーブ122は、アンビル17の前部外径より大きい内径を有するチャック前孔部130と、チャック前孔部130の内面から内側に突出するチャックボール固定部132とを有する。 The chuck sleeve 122 is formed in a cylindrical shape. The chuck sleeve 122 has a chuck front hole portion 130 having an inner diameter larger than the front outer diameter of the anvil 17 and a chuck ball fixing portion 132 protruding inward from the inner surface of the chuck front hole portion 130.

 チャックスプリング124は、チャック前孔部130に配置される。チャックワッシャ126は、チャックスプリング124の前方に配置される。チャックワッシャ126は、チャック前孔部130の前端部内に配置される。チャックスプリング止め127は、チャックワッシャ126の前方において、アンビル17の外面に固定される。チャックスプリング124は、アンビル17の外面とチャックワッシャ126とチャック前孔部130の内面とによって規定される空間に配置される。チャックボール128は、アンビル孔120の内側に露出し、チャックボール固定部132に接触可能である。 The chuck spring 124 is disposed in the chuck front hole 130. The chuck washer 126 is disposed in front of the chuck spring 124. The chuck washer 126 is disposed in the front end portion of the chuck front hole portion 130. The chuck spring stopper 127 is fixed to the outer surface of the anvil 17 in front of the chuck washer 126. The chuck spring 124 is disposed in a space defined by the outer surface of the anvil 17, the chuck washer 126, and the inner surface of the chuck front hole portion 130. The chuck ball 128 is exposed to the inside of the anvil hole 120 and can contact the chuck ball fixing portion 132.

 チャックスリーブ122は、インパクトドライバ1Aのユーザが操作可能である。ユーザがチャックスリーブ122を前方に引くと、チャックスリーブ122は、チャックスプリング124の弾性力を受けた状態で、前方に移動する。チャックスリーブ122が前方に移動すると、チャックボール固定部132は、チャックボール128から離間する。これにより、チャックボール128は、規制が外れて、径方向において外側に移動可能になる。チャックボール128が移動可能な状態で、先端工具がアンビル孔120に挿入されると、チャックボール128は、アンビル孔120から退いて、径方向において外側に移動する。これにより、先端工具はアンビル孔120に装着可能になる。先端工具がアンビル孔120に配置された状態で、ユーザがチャックスリーブ122から手を離すと、チャックスリーブ122がチャックスプリング124の弾性力により後方に移動する。これにより、チャックボール固定部132がチャックボール128を押して、チャックボール128が径方向において内側に移動する。これにより、先端工具はチャックボール128で挟持され、アンビル17に固定される。 The chuck sleeve 122 can be operated by the user of the impact driver 1A. When the user pulls the chuck sleeve 122 forward, the chuck sleeve 122 moves forward while receiving the elastic force of the chuck spring 124. When the chuck sleeve 122 moves forward, the chuck ball fixing portion 132 is separated from the chuck ball 128. As a result, the chuck ball 128 is deregulated and can move outward in the radial direction. When the tip tool is inserted into the anvil hole 120 while the chuck ball 128 is movable, the chuck ball 128 moves away from the anvil hole 120 and moves outward in the radial direction. As a result, the tip tool can be mounted in the anvil hole 120. When the user releases his / her hand from the chuck sleeve 122 with the tip tool disposed in the anvil hole 120, the chuck sleeve 122 moves rearward due to the elastic force of the chuck spring 124. As a result, the chuck ball fixing portion 132 pushes the chuck ball 128 and the chuck ball 128 moves inward in the radial direction. As a result, the tip tool is clamped by the chuck ball 128 and fixed to the anvil 17.

 正逆切替レバー28は、本体部4の下側で、ハンドル部6の上側に配置される。正逆切替レバー28は、モータ11の回転方向を切り替える。正逆切替レバー28は、インパクトドライバ1Aのユーザが操作する操作部材であるレバー部材281と、モータ11の回転方向を切り替える回転方向信号を出力する回転方向信号出力部282とを有する。 The forward / reverse switching lever 28 is disposed below the main body portion 4 and above the handle portion 6. The forward / reverse switching lever 28 switches the rotation direction of the motor 11. The forward / reverse switching lever 28 includes a lever member 281 that is an operation member operated by the user of the impact driver 1 </ b> A, and a rotation direction signal output unit 282 that outputs a rotation direction signal for switching the rotation direction of the motor 11.

 レバー部材281は、Z軸方向に延在する部材である。レバー部材281は、モータハウジング2Aを貫通するように配置される。レバー部材281は、モータハウジング2Aに対して移動可能である。レバー部材281は、モータハウジング2Aに対して移動されると、ユーザが手を離すと元の位置に復帰するようになっている。 The lever member 281 is a member extending in the Z-axis direction. The lever member 281 is disposed so as to penetrate the motor housing 2A. The lever member 281 is movable with respect to the motor housing 2A. When the lever member 281 is moved relative to the motor housing 2A, the lever member 281 returns to its original position when the user releases the hand.

 レバー部材281がZ軸方向に動かされると、モータ11の回転方向が切り替えられる。レバー部材281がモータハウジング2Aの中間に位置するとき、トリガ操作部材8は操作が規制される。 When the lever member 281 is moved in the Z-axis direction, the rotation direction of the motor 11 is switched. When the lever member 281 is positioned in the middle of the motor housing 2A, the operation of the trigger operation member 8 is restricted.

 回転方向信号出力部282は、レバー部材281のZ軸方向の位置に応じて、モータ11の回転方向を切り替える回転方向信号を出力する。より詳しくは、回転方向信号出力部282は、レバー部材281の右側部を押して左側に突出させると、モータ11の回転方向を正転させる指令信号を出力する。回転方向信号出力部282は、レバー部材281の左側部を押して右側に突出させると、モータ11の回転方向を逆転させる指令信号を出力する。 The rotation direction signal output unit 282 outputs a rotation direction signal for switching the rotation direction of the motor 11 according to the position of the lever member 281 in the Z-axis direction. More specifically, the rotation direction signal output unit 282 outputs a command signal for normal rotation of the rotation direction of the motor 11 when the right side portion of the lever member 281 is pushed and protruded to the left side. The rotation direction signal output unit 282 outputs a command signal that reverses the rotation direction of the motor 11 when the left side portion of the lever member 281 is pushed and protruded to the right side.

 レバー部材281がZ軸方向に操作されることにより、レバー部材281と回転方向信号出力部282とが接触し、回転方向信号出力部282から回転方向信号が出力される。ユーザによるレバー部材281の操作が解除されると、弾性部材5の弾性力により、レバー部材281は、回転方向信号出力部282から離れるようにする。レバー部材281が回転方向信号出力部282から離れることにより、回転方向信号出力部282からの回転方向信号の出力が停止される。 When the lever member 281 is operated in the Z-axis direction, the lever member 281 and the rotation direction signal output unit 282 come into contact with each other, and the rotation direction signal output unit 282 outputs a rotation direction signal. When the operation of the lever member 281 by the user is released, the lever member 281 is separated from the rotation direction signal output unit 282 by the elastic force of the elastic member 5. When the lever member 281 is separated from the rotation direction signal output unit 282, the output of the rotation direction signal from the rotation direction signal output unit 282 is stopped.

 ハンドル部6について説明する。ハンドル部6は、インパクトドライバ1Aの使用時にインパクトドライバ1Aのユーザが把持する把持部である。ハンドル部6は、本体部4の下側に接続される。ハンドル部6は、モータハウジング2Aの下側に接続されるハンドルハウジング2Bを含む。 The handle portion 6 will be described. The handle portion 6 is a grip portion that a user of the impact driver 1A grips when using the impact driver 1A. The handle portion 6 is connected to the lower side of the main body portion 4. The handle portion 6 includes a handle housing 2B connected to the lower side of the motor housing 2A.

 バッテリ装着部29について説明する。バッテリ装着部29は、ハンドル部6の下側に配置される。バッテリ装着部29は、バッテリ31が着脱可能である。バッテリ装着部29は、バッテリ31が装着される装着面32と、操作パネル44を含む操作面40とを有する。バッテリ装着部29は、ハンドル部6の下側に接続される。バッテリ装着部29は、ハンドルハウジング2Bの下側に接続されるバッテリ装着ハウジング2Cを含む。 The battery mounting unit 29 will be described. The battery mounting portion 29 is disposed below the handle portion 6. A battery 31 can be attached to and detached from the battery mounting portion 29. The battery mounting portion 29 has a mounting surface 32 on which the battery 31 is mounted and an operation surface 40 including an operation panel 44. The battery mounting part 29 is connected to the lower side of the handle part 6. The battery mounting portion 29 includes a battery mounting housing 2C connected to the lower side of the handle housing 2B.

 バッテリ31は、バッテリ端子を有する。バッテリ端子は、バッテリ31の上面に配置される。バッテリ31は、バッテリ31の前部において上方に隆起する隆起部34を有する。 The battery 31 has a battery terminal. The battery terminal is disposed on the upper surface of the battery 31. The battery 31 has a raised portion 34 that protrudes upward at the front portion of the battery 31.

 装着面32は、下方を向くバッテリ装着部29の下面を含む。バッテリ装着部29は、装着端子を有する。装着端子は、バッテリ装着部29の装着面32に配置される。 The mounting surface 32 includes the lower surface of the battery mounting portion 29 facing downward. The battery mounting part 29 has a mounting terminal. The mounting terminal is disposed on the mounting surface 32 of the battery mounting unit 29.

 バッテリ31は、バッテリ装着部29に着脱可能である。バッテリ31をバッテリ装着部29に装着するとき、バッテリ31の上面と装着面32とが対向するように、バッテリ31をバッテリ装着部29の前方から後方へスライドさせる。バッテリ31をスライドさせることによって、隆起部34の後部がバッテリ装着部29の前部に当接する。また、バッテリ31の上面にはバッテリ31の上面から突出するバッテリ爪36が設けられる。バッテリ爪36は、弾性部材により上方に付勢される。バッテリ爪36は、バッテリ装着部29の前部に設けられたバッテリ装着凹部37に挿入される。これにより、バッテリ31とバッテリ装着部29とが位置決めされ、バッテリ31がバッテリ装着部29に装着される。 The battery 31 is detachable from the battery mounting part 29. When the battery 31 is mounted on the battery mounting portion 29, the battery 31 is slid from the front to the rear of the battery mounting portion 29 so that the upper surface of the battery 31 and the mounting surface 32 face each other. By sliding the battery 31, the rear part of the raised part 34 comes into contact with the front part of the battery mounting part 29. A battery claw 36 that protrudes from the upper surface of the battery 31 is provided on the upper surface of the battery 31. The battery claw 36 is biased upward by the elastic member. The battery pawl 36 is inserted into a battery mounting recess 37 provided at the front portion of the battery mounting portion 29. Thereby, the battery 31 and the battery mounting part 29 are positioned, and the battery 31 is mounted on the battery mounting part 29.

 バッテリ31がバッテリ装着部29に装着された状態において、バッテリ31の上面と装着面32とが対向する。また、バッテリ31がバッテリ装着部29に装着された状態において、バッテリ端子と装着端子とが接続される。これにより、バッテリ31とバッテリ装着部29に設けられるターミナル35とが接続される。ターミナル35は、制御部33と接続される。 In the state where the battery 31 is mounted on the battery mounting portion 29, the upper surface of the battery 31 and the mounting surface 32 face each other. Further, in a state where the battery 31 is mounted on the battery mounting portion 29, the battery terminal and the mounting terminal are connected. Thereby, the battery 31 and the terminal 35 provided in the battery mounting part 29 are connected. The terminal 35 is connected to the control unit 33.

 バッテリ装着部29からバッテリ31を外すとき、バッテリボタン30が操作される。バッテリボタン30は、バッテリ爪36を付勢する弾性部材と接続される。したがって、バッテリボタン30が操作されることにより、バッテリ爪36がバッテリ装着凹部37から外れ、バッテリ装着部29からバッテリ31が解放される。バッテリ装着部29からバッテリ31を前方にスライドさせることによって、バッテリ装着部29からバッテリ31が外される。 When the battery 31 is removed from the battery mounting part 29, the battery button 30 is operated. The battery button 30 is connected to an elastic member that biases the battery pawl 36. Accordingly, when the battery button 30 is operated, the battery pawl 36 is detached from the battery mounting recess 37 and the battery 31 is released from the battery mounting portion 29. The battery 31 is removed from the battery mounting part 29 by sliding the battery 31 forward from the battery mounting part 29.

 操作面40は、バッテリ装着部29の上面の前部に配置される。操作面40は、バッテリ装着ハウジング2Cの上面であって、ハンドル部6よりも前方の領域に配置される。操作パネル44は、操作面40に設けられる。 The operation surface 40 is disposed at the front portion of the upper surface of the battery mounting portion 29. The operation surface 40 is an upper surface of the battery mounting housing 2 </ b> C and is disposed in a region in front of the handle portion 6. The operation panel 44 is provided on the operation surface 40.

 図5を参照して操作パネル44について説明する。図5は、第一実施形態に係るインパクトドライバの操作パネルの平面図である。操作パネル44は、インパクトドライバ1Aの動作状態を変更するための各種の操作を行うボタンと、動作状態を表示する表示部445とを有する。より詳しくは、操作パネル44は、打撃力切替ボタン441と、ライト入切ボタン442と、電池残量確認ボタン443と、自動変更モード切替ボタン444とを有する。 The operation panel 44 will be described with reference to FIG. FIG. 5 is a plan view of the operation panel of the impact driver according to the first embodiment. The operation panel 44 includes buttons for performing various operations for changing the operation state of the impact driver 1A, and a display unit 445 for displaying the operation state. More specifically, the operation panel 44 includes a striking force switching button 441, a light on / off button 442, a battery remaining amount confirmation button 443, and an automatic change mode switching button 444.

 打撃力切替ボタン441は、ハンマ16の打撃力を変更するために操作される。打撃力切替ボタン441は、操作される毎に、打撃力の設定値を「最強」、「強」、「中」、「弱」、「テクス用」の5段階で順次切り替える。打撃力切替ボタン441は、操作を検出すると電気信号として制御部33に出力する。 The striking force switching button 441 is operated to change the striking force of the hammer 16. Each time the striking force switching button 441 is operated, the striking force setting value is sequentially switched in five stages of “strongest”, “strong”, “medium”, “weak”, and “for tex”. The striking force switching button 441 outputs an electric signal to the control unit 33 when an operation is detected.

 ライト入切ボタン442は、トリガ操作部材8の上側に配置されたライトの点灯と消灯とを切り替えるために操作される。ライト入切ボタン442は、操作を検出すると電気信号として制御部33に出力する。 The light on / off button 442 is operated to switch on / off the light disposed on the upper side of the trigger operation member 8. The light on / off button 442 outputs an electrical signal to the control unit 33 when an operation is detected.

 電池残量確認ボタン443は、電池の残量を確認するために操作される。電池残量確認ボタン443は、操作を検出すると電気信号として制御部33に出力する。 The battery remaining amount confirmation button 443 is operated to confirm the remaining amount of the battery. The battery remaining amount confirmation button 443 outputs an electric signal to the control unit 33 when an operation is detected.

 自動変更モード切替ボタン444は、自動変更モードを切り替えるために操作される。自動変更モード切替ボタン444は、操作されると、打撃を開始するまではモータ11の回転速度を低くし、打撃を開始するとモータ11の回転速度を最速にする。自動変更モード切替ボタン444は、操作を検出すると電気信号として制御部33に出力する。 The automatic change mode switching button 444 is operated to switch the automatic change mode. When the automatic change mode switching button 444 is operated, the rotation speed of the motor 11 is lowered until the hitting is started, and when the hitting is started, the rotation speed of the motor 11 is maximized. The automatic change mode switching button 444 outputs an electrical signal to the control unit 33 when an operation is detected.

 図1ないし図3に戻って、バッテリ装着ハウジング2Cの上部の左右には、フック38が取り付けられるフック用溝39が設けられる。フック用溝39は、バッテリ装着ハウジング2Cの左右の両側に設けられる。バッテリ装着ハウジング2Cの後部にストラップ42が取り付けられる。 1 to 3, hook grooves 39 to which the hooks 38 are attached are provided on the left and right sides of the upper part of the battery mounting housing 2C. The hook grooves 39 are provided on both the left and right sides of the battery mounting housing 2C. A strap 42 is attached to the rear part of the battery mounting housing 2C.

 図1ないし図4を参照して、メインスイッチ7について説明する。メインスイッチ7は、インパクトドライバ1Aの起動と停止とを切り替える。より詳しくは、メインスイッチ7は、モータ11の起動と停止とを切り替える。メインスイッチ7は、ハンドル部6の上部に配置される。メインスイッチ7は、トリガ操作部材8と、トリガ信号出力部9と、モード信号出力部91とを有する。 The main switch 7 will be described with reference to FIGS. The main switch 7 switches between starting and stopping the impact driver 1A. More specifically, the main switch 7 switches between starting and stopping the motor 11. The main switch 7 is disposed on the upper portion of the handle portion 6. The main switch 7 includes a trigger operation member 8, a trigger signal output unit 9, and a mode signal output unit 91.

 トリガ操作部材8は、ハンドル部6の上部に配置される。トリガ操作部材8は、+X側のハンドル部6の前部に配置される。ハンドルハウジング2Bは、トリガ操作部材8が配置される開口3を有する。トリガ操作部材8の少なくとも一部は、開口3に配置される。トリガ操作部材8は、ハンドルハウジング2Bの前面よりも前方に突出する。 The trigger operation member 8 is disposed on the upper portion of the handle portion 6. The trigger operation member 8 is disposed at the front part of the handle part 6 on the + X side. The handle housing 2B has an opening 3 in which the trigger operation member 8 is disposed. At least a part of the trigger operation member 8 is disposed in the opening 3. The trigger operation member 8 projects forward from the front surface of the handle housing 2B.

 トリガ操作部材8は、ブロック状の部材である。トリガ操作部材8は、前方を向く前端面8Fを有する。Z軸方向において、トリガ操作部材8は、ハンドル部6の中央部に配置される。Z軸方向において、トリガ操作部材8の中心とハンドル部6の中心とは一致する。 The trigger operation member 8 is a block-shaped member. The trigger operation member 8 has a front end face 8F facing forward. In the Z-axis direction, the trigger operation member 8 is disposed at the center portion of the handle portion 6. In the Z-axis direction, the center of the trigger operation member 8 coincides with the center of the handle portion 6.

 図6を参照して、トリガ操作部材8について説明する。図6は、第一実施形態に係るインパクトドライバのトリガ操作部材の概略図である。トリガ操作部材8は、通常の操作である第一操作として、トリガ操作部材8を開口3内に引き込むことによって、モータ11の起動と停止とが切り替えられる。また、トリガ操作部材8は、通常の操作である第一操作として、モータ11が起動された状態においては、トリガ操作部材8の引込量に応じて、モータ11の回転速度が制御される。第一操作時のトリガ操作部材8の引込量(第一引込量)をd1とする。また、第一操作時における、トリガ操作部材8が可動する方向を第一方向という。本実施形態では、トリガ操作部材8の第一方向は、トリガ操作部材8を開口3内に引き込む方向である。 The trigger operation member 8 will be described with reference to FIG. FIG. 6 is a schematic view of a trigger operation member of the impact driver according to the first embodiment. The trigger operation member 8 is switched between starting and stopping of the motor 11 by pulling the trigger operation member 8 into the opening 3 as a first operation which is a normal operation. In addition, the trigger operation member 8 controls the rotation speed of the motor 11 according to the pull-in amount of the trigger operation member 8 when the motor 11 is activated as the first operation that is a normal operation. The pull-in amount (first pull-in amount) of the trigger operation member 8 during the first operation is d1. The direction in which the trigger operation member 8 is movable during the first operation is referred to as the first direction. In the present embodiment, the first direction of the trigger operation member 8 is a direction in which the trigger operation member 8 is pulled into the opening 3.

 トリガ操作部材8は、第一操作とは異なる操作(第二操作)がされることによって、モータ11の回転速度を切り替えられる。本実施形態では、第二操作として、トリガ操作部材8が第一操作の引込量d1より小さい引込量(第二引込量)d2で開口3内に引き込まれると、モータ11の回転速度を「最高」、「高」、「中」、「低」、「テクス用」の5段階で順次切り替える。トリガ操作部材8で第二操作が実行されても、モータ11には通電されず起動しない状態のままである。 The trigger operation member 8 can switch the rotation speed of the motor 11 by performing an operation (second operation) different from the first operation. In the present embodiment, as the second operation, when the trigger operation member 8 is drawn into the opening 3 with a drawing amount (second drawing amount) d2 smaller than the drawing amount d1 of the first operation, the rotation speed of the motor 11 is set to “maximum”. ”,“ High ”,“ Medium ”,“ Low ”, and“ For Text ”are sequentially switched. Even if the second operation is executed by the trigger operation member 8, the motor 11 is not energized and remains in a non-starting state.

 トリガ操作部材8は、ユーザが手を離すと、弾性部材5の弾性力により、元の位置に復帰する。 The trigger operation member 8 returns to the original position by the elastic force of the elastic member 5 when the user releases the hand.

 トリガ信号出力部9は、トリガ操作部材8の第一操作によりトリガ信号を出力可能な電子回路を含む。トリガ信号出力部9は、ハンドルハウジング2Bの内部に配置される。トリガ信号とは、モータ11を起動させる指令信号である。より詳しくは、トリガ信号出力部9は、メインスイッチ7の引込量が第一閾値以上では、モータ11を駆動する指令信号を出力し、メインスイッチ7の引込量が第一閾値未満では、モータ11を駆動する指令信号の出力を停止する。トリガ信号出力部9は、メインスイッチ7の引込量が第一閾値より大きくなると、引込量が大きくなるほど、モータ11の回転速度を高速にする指令信号を出力する。 The trigger signal output unit 9 includes an electronic circuit that can output a trigger signal by the first operation of the trigger operation member 8. The trigger signal output unit 9 is disposed inside the handle housing 2B. The trigger signal is a command signal that activates the motor 11. More specifically, the trigger signal output unit 9 outputs a command signal for driving the motor 11 when the pull-in amount of the main switch 7 is equal to or greater than the first threshold, and the motor 11 when the pull-in amount of the main switch 7 is less than the first threshold. Stops the output of the command signal that drives. When the pull-in amount of the main switch 7 is greater than the first threshold, the trigger signal output unit 9 outputs a command signal that increases the rotational speed of the motor 11 as the pull-in amount increases.

 トリガ操作部材8がハンドルハウジング2Bの内部に引込量d1で引き込まれると、トリガ操作部材8とトリガ信号出力部9とが接触し、トリガ信号出力部9からトリガ信号が出力される。ユーザによるトリガ操作部材8の操作が解除されると、弾性部材5の弾性力により、トリガ操作部材8は、トリガ信号出力部9から離れる。トリガ操作部材8がトリガ信号出力部9から離れることにより、トリガ信号出力部9からのトリガ信号の出力が停止される。 When the trigger operation member 8 is pulled into the handle housing 2B by the retract amount d1, the trigger operation member 8 and the trigger signal output unit 9 come into contact with each other, and a trigger signal is output from the trigger signal output unit 9. When the operation of the trigger operation member 8 by the user is released, the trigger operation member 8 is separated from the trigger signal output unit 9 by the elastic force of the elastic member 5. When the trigger operation member 8 moves away from the trigger signal output unit 9, the trigger signal output from the trigger signal output unit 9 is stopped.

 モード信号出力部91は、トリガ操作部材8の第二操作によりモード信号を出力可能な電子回路を含む。モード信号出力部91は、ハンドルハウジング2Bの内部に配置される。モード信号とは、モータ11の回転速度を変更させる指令信号である。 The mode signal output unit 91 includes an electronic circuit that can output a mode signal by the second operation of the trigger operation member 8. The mode signal output unit 91 is disposed inside the handle housing 2B. The mode signal is a command signal for changing the rotation speed of the motor 11.

 トリガ操作部材8がハンドルハウジング2Bの内部に引込量d2で引き込まれると、トリガ操作部材8とモード信号出力部91とが接触し、モード信号出力部91からモード信号が出力される。ユーザによるトリガ操作部材8の操作が解除されると、弾性部材5の弾性力により、トリガ操作部材8は、モード信号出力部91から離れる。トリガ操作部材8がモード信号出力部91から離れることにより、モード信号出力部91からのモード信号の出力が停止される。 When the trigger operation member 8 is pulled into the handle housing 2B by the pull-in amount d2, the trigger operation member 8 and the mode signal output unit 91 come into contact with each other, and the mode signal is output from the mode signal output unit 91. When the operation of the trigger operation member 8 by the user is released, the trigger operation member 8 is separated from the mode signal output unit 91 by the elastic force of the elastic member 5. When the trigger operation member 8 moves away from the mode signal output unit 91, the output of the mode signal from the mode signal output unit 91 is stopped.

 モード信号出力部91は、トリガ操作部材8が引込量d2で引き込まれると、モータ11の回転速度の設定値を「最高」、「高」、「中」、「低」、「テクス用」の5段階で順次切り替えるモード信号を出力する。より詳しくは、モード信号出力部91は、トリガ操作部材8が引込量d2で引き込まれると、モータ11の回転速度の設定値を「最高」、「高」、「中」、「低」、「テクス用」の順番で切り替えるモード信号を出力する。 When the trigger operation member 8 is pulled by the pull-in amount d2, the mode signal output unit 91 sets the rotation speed setting value of the motor 11 to “highest”, “high”, “medium”, “low”, “for text”. A mode signal for sequentially switching in five stages is output. More specifically, when the trigger operation member 8 is pulled by the pull-in amount d2, the mode signal output unit 91 sets the rotation speed setting values of the motor 11 to “highest”, “high”, “medium”, “low”, “ Outputs a mode signal for switching in the order of “for text”.

 制御部33は、インパクトドライバ1Aを制御する。制御部33は、制御回路基板を含み、バッテリ装着部29の内部に配置される。制御部33は、CPU(Central Processing Unit)のようなプロセッサと、ROM(Read Only Memory)のような不揮発性メモリ及びRAM(Random Access Memory)のような揮発性メモリを含むメインメモリと、入出力回路を含むインターフェースとを含む。 The control unit 33 controls the impact driver 1A. The control unit 33 includes a control circuit board and is disposed inside the battery mounting unit 29. The control unit 33 has a main memory including a processor such as a CPU (Central Processing Unit), a nonvolatile memory such as a ROM (Read Only Memory) and a volatile memory such as a RAM (Random Access Memory), and an input / output. And an interface including a circuit.

 制御部33には、ターミナル35と、メインスイッチ7と、正逆切替レバー28と、操作パネル44と、モータ11とが接続される。なお、本実施形態においては、制御部33は、バッテリ31がバッテリ装着部29に装着されると、モータ11の回転速度を「最高」に設定する。 The control unit 33 is connected to the terminal 35, the main switch 7, the forward / reverse switching lever 28, the operation panel 44, and the motor 11. In the present embodiment, the control unit 33 sets the rotation speed of the motor 11 to “highest” when the battery 31 is mounted on the battery mounting unit 29.

 制御部33は、メインスイッチ7のトリガ信号出力部9とモード信号出力部91とが接続される。 The control unit 33 is connected to the trigger signal output unit 9 of the main switch 7 and the mode signal output unit 91.

 制御部33は、トリガ信号出力部9からモータ11を駆動する指令信号が出力されている間、モータ11を駆動する。制御部33は、トリガ信号出力部9からモータ11を駆動する指令信号の出力が停止されると、モータ11を停止する。 The control unit 33 drives the motor 11 while a command signal for driving the motor 11 is output from the trigger signal output unit 9. When the output of the command signal for driving the motor 11 from the trigger signal output unit 9 is stopped, the control unit 33 stops the motor 11.

 制御部33は、モード信号出力部91からモード信号を受信すると、モータ11の回転速度を切り替える。制御部33は、モータ11の回転速度が「最高」に設定されている状態で、モード信号を受信すると、モータ11の回転速度を「高」に変更する。制御部33は、モータ11の回転速度が「高」に設定されている状態で、モード信号を受信すると、モータ11の回転速度を「中」に変更する。制御部33は、モータ11の回転速度が「中」に設定されている状態で、モード信号を受信すると、モータ11の回転速度を「低」に変更する。制御部33は、モータ11の回転速度が「低」に設定されている状態で、モード信号を受信すると、モータ11の回転速度を「テクス用」に変更する。制御部33は、モータ11の回転速度が「テクス用」に設定されている状態で、モード信号を受信すると、モータ11の回転速度を「最高」に変更する。 When the control unit 33 receives the mode signal from the mode signal output unit 91, the control unit 33 switches the rotation speed of the motor 11. When the control unit 33 receives the mode signal while the rotation speed of the motor 11 is set to “highest”, the control unit 33 changes the rotation speed of the motor 11 to “high”. When the control unit 33 receives the mode signal while the rotation speed of the motor 11 is set to “high”, the control unit 33 changes the rotation speed of the motor 11 to “medium”. When the control unit 33 receives the mode signal while the rotation speed of the motor 11 is set to “medium”, the control unit 33 changes the rotation speed of the motor 11 to “low”. When the control unit 33 receives the mode signal in a state where the rotation speed of the motor 11 is set to “low”, the control unit 33 changes the rotation speed of the motor 11 to “for text”. When the control unit 33 receives the mode signal while the rotation speed of the motor 11 is set to “for text”, the control unit 33 changes the rotation speed of the motor 11 to “highest”.

 制御部33は、設定したモータ11の回転速度を表示部445のモード表示部に表示させる。 The control unit 33 displays the set rotation speed of the motor 11 on the mode display unit of the display unit 445.

 制御部33は、正逆切替レバー28の回転方向信号出力部282が接続される。制御部33は、回転方向信号出力部282から指令信号を受信すると、モータ11の回転方向を切り替える。言い換えると、制御部33は、回転方向信号出力部282から回転方向切替信号を受信すると、モータ11の回転方向の設定値を変更する。 The control unit 33 is connected to the rotation direction signal output unit 282 of the forward / reverse switching lever 28. When receiving the command signal from the rotation direction signal output unit 282, the control unit 33 switches the rotation direction of the motor 11. In other words, when receiving the rotation direction switching signal from the rotation direction signal output unit 282, the control unit 33 changes the set value of the rotation direction of the motor 11.

 制御部33は、操作パネル44の打撃力切替ボタン441とライト入切ボタン442と電池残量確認ボタン443と自動変更モード切替ボタン444と接続されている。 The control unit 33 is connected to a striking force switching button 441, a light on / off button 442, a battery remaining amount confirmation button 443, and an automatic change mode switching button 444 on the operation panel 44.

 制御部33は、打撃力切替ボタン441が操作される毎に、打撃力の設定値を「最強」、「強」、「中」、「弱」、「テクス用」の5段階で順次切り替える。制御部33は、設定したモータ11の回転速度を表示部445のモード表示部に表示させる。 The control unit 33 sequentially switches the setting value of the striking force in five stages of “strongest”, “strong”, “medium”, “weak”, and “for tex” each time the striking force switching button 441 is operated. The control unit 33 displays the set rotation speed of the motor 11 on the mode display unit of the display unit 445.

 制御部33は、ライト入切ボタン442が操作されると、ライトの点灯と消灯とを切り替える指令信号をライトに出力する。制御部33は、ライトの点灯または消灯を表示部445のライト表示部に表示させる。 When the light on / off button 442 is operated, the control unit 33 outputs a command signal for switching between turning on and off the light to the light. The control unit 33 displays whether the light is turned on or off on the light display unit of the display unit 445.

 制御部33は、電池残量確認ボタン443が操作されると、ターミナル35を介してバッテリ31の残量を確認して、表示部445の残量表示部に表示させる。 When the battery remaining amount confirmation button 443 is operated, the control unit 33 confirms the remaining amount of the battery 31 via the terminal 35 and displays it on the remaining amount display unit of the display unit 445.

 制御部33は、自動変更モード切替ボタン444が操作されると、モータ11の回転速度を自動で変更する指令信号をモータ11に出力する。 When the automatic change mode switching button 444 is operated, the control unit 33 outputs a command signal for automatically changing the rotation speed of the motor 11 to the motor 11.

 次に、このように構成されたインパクトドライバ1Aにおけるモータ11の回転速度の変更方法について説明する。ユーザは、インパクトドライバ1Aのハンドル部6を右手で掴んで把持する。 Next, a method for changing the rotation speed of the motor 11 in the impact driver 1A configured as described above will be described. The user grasps and grips the handle portion 6 of the impact driver 1A with the right hand.

 ユーザは、例えば人差し指でトリガ操作部材8を引込量d2で開口3内に引き込んで、モータ11の回転速度を所望の回転速度に変更する。ユーザは、表示部445のモード表示部によって、モータ11の回転速度を確認する。 The user, for example, pulls the trigger operation member 8 with the index finger into the opening 3 with the pull-in amount d2, and changes the rotation speed of the motor 11 to a desired rotation speed. The user confirms the rotation speed of the motor 11 by the mode display unit of the display unit 445.

 モータ11を所望の回転速度に設定した後、ユーザは、人差指でトリガ操作部材8を引込量d1で操作する。これにより、インパクトドライバ1Aは、モータ11が起動する。モータ11は、設定された回転速度を上限として回転する。 After setting the motor 11 to a desired rotation speed, the user operates the trigger operation member 8 with the pull-in amount d1 with the index finger. Thereby, in the impact driver 1A, the motor 11 is activated. The motor 11 rotates with the set rotation speed as an upper limit.

 モータ11が作動すると、ファン10が回転する。ファン10が回転すると、モータハウジング2Aの外部の空気が吸気口25からモータハウジング2Aに流入する。モータハウジング2Aに流入した空気は、モータ11の周囲を通過する際にモータ11を冷却する。モータハウジング2Aの内部の空気は、排気口24からモータハウジング2Aの外部に排出される。 When the motor 11 is activated, the fan 10 rotates. When the fan 10 rotates, air outside the motor housing 2A flows into the motor housing 2A from the air inlet 25. The air that has flowed into the motor housing 2 </ b> A cools the motor 11 when it passes around the motor 11. Air inside the motor housing 2A is discharged from the exhaust port 24 to the outside of the motor housing 2A.

 モータ11の回転力は、スピンドル13を介してハンマ16に伝達される。ハンマ16は、アンビル17に保持される先端工具を駆動する。このようにして、アンビル17に保持されている先端工具が回転する。 Rotational force of the motor 11 is transmitted to the hammer 16 via the spindle 13. The hammer 16 drives a tip tool held by the anvil 17. In this way, the tip tool held on the anvil 17 rotates.

 以上説明したように、本実施形態によれば、既存の操作部材やボタンが、通常の操作である第一操作とは異なる第二操作をされることでモータ11の回転速度が切り替えられる。このように、本実施形態は、モータ11の回転速度を変更するために、操作部材やボタンを追加して配置しなくてよい。本実施形態によれば、インパクトドライバ1Aを小型化することができる。 As described above, according to the present embodiment, the rotation speed of the motor 11 is switched by performing a second operation different from the first operation, which is a normal operation, on an existing operation member or button. Thus, in this embodiment, in order to change the rotational speed of the motor 11, it is not necessary to add an operation member or a button. According to this embodiment, the impact driver 1A can be reduced in size.

 本実施形態は、第二操作として、トリガ操作部材8を引込量d2で引き込むことで、モータ11の回転速度が切り替えられる。本実施形態によれば、ユーザは、インパクトドライバ1Aを把持した状態で、人差し指で第二操作をすることができる。本実施形態は、モータ11の回転速度を切り替えるために、インパクトドライバ1Aを作業台に置いたり、持ち替えたりしなくてもよいので、作業性を向上することができる。 In this embodiment, as the second operation, the rotation speed of the motor 11 is switched by pulling the trigger operation member 8 with the pull-in amount d2. According to the present embodiment, the user can perform the second operation with the index finger while holding the impact driver 1A. In this embodiment, in order to switch the rotation speed of the motor 11, the impact driver 1A does not have to be placed on the work table or changed, so that workability can be improved.

[第二実施形態]
 図7を参照しながら、本実施形態に係るインパクトドライバ1Aについて説明する。図7は、第二実施形態に係るインパクトドライバの操作パネルの平面図である。以下の説明においては、第一実施形態のインパクトドライバ1Aと同様の構成要素には、同一の符号または対応する符号を付し、その詳細な説明は省略する。
[Second Embodiment]
The impact driver 1A according to the present embodiment will be described with reference to FIG. FIG. 7 is a plan view of the operation panel of the impact driver according to the second embodiment. In the following description, components similar to those of the impact driver 1A of the first embodiment are denoted by the same reference numerals or corresponding reference numerals, and detailed description thereof is omitted.

 本実施形態は、ライト入切ボタン442と電池残量確認ボタン443と自動変更モード切替ボタン444とのいずれかのボタンを操作部とする。また、第二操作として、いずれかのボタンが操作時間と操作回数とのどちらかを変えて押下されると、具体的には、長押し、または、複数回押下されると、制御部33がモータ11の回転速度を切り替える制御を行う。 In the present embodiment, any one of the light on / off button 442, the battery remaining amount confirmation button 443, and the automatic change mode switching button 444 is used as an operation unit. As a second operation, when any button is pressed while changing either the operation time or the number of operations, specifically, when the button is pressed for a long time or multiple times, the control unit 33 Control for switching the rotation speed of the motor 11 is performed.

 操作パネル44Aは、ライト入切ボタン442と、電池残量確認ボタン443と、自動変更モード切替ボタン444とを有する。 The operation panel 44A includes a light on / off button 442, a battery remaining amount confirmation button 443, and an automatic change mode switching button 444.

 ライト入切ボタン442は、第一操作として押下されると、ライトの点灯と消灯とを切り替えられる。ライト入切ボタン442は、第二操作として長押し、または、複数回押下されると、モータ11の回転速度の設定値を「最高」、「高」、「中」、「低」、「テクス用」の順番で切り替えるモード信号を出力する。 When the light on / off button 442 is pressed as the first operation, the light can be turned on or off. When the light on / off button 442 is long-pressed as a second operation or pressed several times, the setting value of the rotation speed of the motor 11 is set to “highest”, “high”, “medium”, “low”, “text”. A mode signal to be switched in the order of “for” is output.

 電池残量確認ボタン443は、第一操作として押下されると、電池の残量が表示される。電池残量確認ボタン443は、第二操作として長押し、または、複数回押下されると、モータ11の回転速度の設定値を「最高」、「高」、「中」、「低」、「テクス用」の順番で切り替えるモード信号を出力する。 When the battery remaining amount confirmation button 443 is pressed as the first operation, the remaining amount of the battery is displayed. When the battery remaining amount confirmation button 443 is long-pressed as a second operation or is pressed a plurality of times, the setting value of the rotation speed of the motor 11 is set to “highest”, “high”, “medium”, “low”, “ Outputs a mode signal for switching in the order of “for text”.

 自動変更モード切替ボタン444は、第一操作として押下されると、自動変更モードに切り替えられる。自動変更モード切替ボタン444は、第二操作として長押し、または、複数回押下されると、モータ11の回転速度の設定値を「最高」、「高」、「中」、「低」、「テクス用」の順番で切り替えるモード信号を出力する。 When the automatic change mode switching button 444 is pressed as the first operation, the automatic change mode is switched to the automatic change mode. When the automatic change mode switching button 444 is long-pressed as a second operation or is pressed a plurality of times, the setting value of the rotation speed of the motor 11 is set to “highest”, “high”, “medium”, “low”, “ Outputs a mode signal for switching in the order of “for text”.

 制御部33は、ライト入切ボタン442と電池残量確認ボタン443と自動変更モード切替ボタン444とのいずれかのボタンが長押し、または、複数回押下されてモード信号を受信すると、モータ11の回転速度を「最高」、「高」、「中」、「低」、「テクス用」の順番で切り替える。 When the control unit 33 receives a mode signal by pressing any one of the light on / off button 442, the battery remaining amount confirmation button 443, and the automatic change mode switching button 444 for a long time or a plurality of times, the control unit 33 Change the rotation speed in the order of “highest”, “high”, “medium”, “low”, “for tex”.

 以上説明したように、本実施形態によれば、操作パネル44Aのライト入切ボタン442と電池残量確認ボタン443と自動変更モード切替ボタン444との少なくともいずれかのボタンを使用してモータ11の回転速度を変更する。これにより、本実施形態では、操作パネル44Aにモータ11の回転速度を変更するために、例えば、打撃力切替ボタン441(図4)のような専用のボタンを配置しなくてよい。本実施形態によれば、操作パネル44Aを小型化することができる。 As described above, according to the present embodiment, the motor 11 is operated using at least one of the light on / off button 442, the battery remaining amount confirmation button 443, and the automatic change mode switching button 444 of the operation panel 44A. Change the rotation speed. Thereby, in this embodiment, in order to change the rotational speed of the motor 11 on the operation panel 44A, it is not necessary to arrange a dedicated button such as the striking force switching button 441 (FIG. 4), for example. According to the present embodiment, the operation panel 44A can be reduced in size.

[第三実施形態]
 図8を参照しながら、本実施形態に係るインパクトドライバ1Aについて説明する。図8は、第三実施形態に係るインパクトドライバの複数の操作部材を組み合わせた操作の一例を説明する図である。以下の説明においては、第一実施形態のインパクトドライバ1Aと同様の構成要素には、同一の符号または対応する符号を付し、その詳細な説明は省略する。
[Third embodiment]
The impact driver 1A according to the present embodiment will be described with reference to FIG. FIG. 8 is a diagram illustrating an example of an operation in which a plurality of operation members of the impact driver according to the third embodiment are combined. In the following description, components similar to those of the impact driver 1A of the first embodiment are denoted by the same reference numerals or corresponding reference numerals, and detailed description thereof is omitted.

 本実施形態は、第二操作として、複数の操作部に対する複数の操作を組み合わせて行うと、制御部33がモータ11の回転速度を切り替える制御を行う。また、複数の操作部の操作の順番を変えることで、第一操作と第二操作とを区別してもよい。 In the present embodiment, when a plurality of operations on a plurality of operation units are combined as the second operation, the control unit 33 performs control to switch the rotation speed of the motor 11. Moreover, you may distinguish 1st operation and 2nd operation by changing the order of operation of a some operation part.

 例えば、正逆切替レバー28を中立位置にした状態で、トリガ操作部材8を引込量d1引くと、モータ11の回転速度が「最高」、「高」、「中」、「低」、「テクス用」の順番で切り替えられる。例えば、正逆切替レバー28を中立位置にした状態で、ライト入切ボタン442を押下すると、モータ11の回転速度が「最高」、「高」、「中」、「低」、「テクス用」の順番で切り替えられる。例えば、ライト入切ボタン442を押下した状態で、トリガ操作部材8を引込量d1引くと、モータ11の回転速度が「最高」、「高」、「中」、「低」、「テクス用」の順番で切り替えられる。 For example, when the trigger operation member 8 is pulled by the pulling amount d1 while the forward / reverse switching lever 28 is in the neutral position, the rotation speed of the motor 11 is “highest”, “high”, “medium”, “low”, “text”. It is switched in the order of “for”. For example, when the light on / off button 442 is pressed with the forward / reverse switching lever 28 in the neutral position, the rotational speed of the motor 11 is “highest”, “high”, “medium”, “low”, “for text”. It is switched in the order. For example, when the trigger operation member 8 is pulled down d1 while the light on / off button 442 is pressed, the rotation speed of the motor 11 is “highest”, “high”, “medium”, “low”, “for text”. It is switched in the order.

 または、例えば、正逆切替レバー28を中立位置にした後で、トリガ操作部材8を引込量d1引くと、モータ11の回転速度が「最強」、「強」、「中」、「弱」、「テクス用」の順で切り替えられる。また、例えば、トリガ操作部材8を引込量d1引いた後で、正逆切替レバー28を中立位置にすると、モータ11の回転速度が「テクス用」、「弱」、「中」、「強」、「最強」の順で切り替えられる。 Alternatively, for example, when the trigger operation member 8 is pulled by the pulling amount d1 after the forward / reverse switching lever 28 is set to the neutral position, the rotation speed of the motor 11 is “strongest”, “strong”, “medium”, “weak”, It can be switched in the order of “for text”. Further, for example, when the forward / reverse switching lever 28 is set to the neutral position after the pulling amount d1 of the trigger operation member 8 is pulled, the rotation speed of the motor 11 is “for text”, “weak”, “medium”, “strong”. , Switching in order of “strongest”.

 制御部33は、上記に例示したような複数の操作部からの電気信号を受信すると、モータ11の回転速度を「最高」、「高」、「中」、「低」、「テクス用」の順番、または、「テクス用」、「弱」、「中」、「強」、「最強」の順番で切り替える。 When the control unit 33 receives electrical signals from a plurality of operation units as exemplified above, the control unit 33 sets the rotation speed of the motor 11 to “highest”, “high”, “medium”, “low”, “for tex”. Switch in the order of “for text”, “weak”, “medium”, “strong”, “strongest”.

 以上説明したように、本実施形態によれば、モータ11の回転速度を変更するための操作部材を本体部4とハンドル部6とバッテリ装着部29とのいずれかに配置しなくてよい。本実施形態によれば、インパクトドライバ1Aを小型化することができる。 As described above, according to the present embodiment, the operation member for changing the rotation speed of the motor 11 does not have to be arranged in any of the main body portion 4, the handle portion 6, and the battery mounting portion 29. According to this embodiment, the impact driver 1A can be reduced in size.

[第四実施形態]
 図9ないし図11を参照しながら、本実施形態に係るインパクトドライバ1Aについて説明する。図9は、第四実施形態に係るインパクトドライバの正逆切替レバーの概略図である。図10は、第四実施形態に係るインパクトドライバの正逆切替レバーとスイッチとの概略図である。図11は、第四実施形態に係るインパクトドライバを示す機能ブロック図である。以下の説明においては、第一実施形態のインパクトドライバ1Aと同様の構成要素には、同一の符号または対応する符号を付し、その詳細な説明は省略する。
[Fourth embodiment]
The impact driver 1A according to the present embodiment will be described with reference to FIGS. FIG. 9 is a schematic view of a forward / reverse switching lever of an impact driver according to the fourth embodiment. FIG. 10 is a schematic diagram of a forward / reverse switching lever and a switch of an impact driver according to the fourth embodiment. FIG. 11 is a functional block diagram showing an impact driver according to the fourth embodiment. In the following description, components similar to those of the impact driver 1A of the first embodiment are denoted by the same reference numerals or corresponding reference numerals, and detailed description thereof is omitted.

 インパクトドライバ1Aは、既存の操作部の操作部材が、第一操作時に動かされる第一方向と異なる第二方向に可動されることでモータ11の回転速度を切り替えられる。 The impact driver 1A can switch the rotational speed of the motor 11 by moving the operation member of the existing operation unit in a second direction different from the first direction moved during the first operation.

 正逆切替レバー(操作部)28は、第一操作として、モータ11の回転方向を切り替える。また、第一操作時における、正逆切替レバー(操作部材)28が可動する方向を第一方向という。本実施形態では、正逆切替レバー28の第一方向は、矢印Aで示すZ軸方向である。 The forward / reverse switching lever (operation unit) 28 switches the rotation direction of the motor 11 as the first operation. The direction in which the forward / reverse switching lever (operation member) 28 is movable during the first operation is referred to as the first direction. In the present embodiment, the first direction of the forward / reverse switching lever 28 is the Z-axis direction indicated by the arrow A.

 さらに、正逆切替レバー28は、第二操作として、第二方向に動かされると、モータ11の回転速度が切り替えられる。 Furthermore, when the forward / reverse switching lever 28 is moved in the second direction as the second operation, the rotation speed of the motor 11 is switched.

 正逆切替レバー28は、レバー部材281と、回転方向信号出力部282と、モータ11の回転速度を切り替えるモード信号を出力するモード信号出力部283とを有する。 The forward / reverse switching lever 28 includes a lever member 281, a rotation direction signal output unit 282, and a mode signal output unit 283 that outputs a mode signal for switching the rotation speed of the motor 11.

 レバー部材281が第一方向と異なる第二方向に動かされると、モータ11の回転速度が切り替えられる。本実施形態では、レバー部材が矢印Bで示すように上下方向、または、矢印Cで示すように前後方向に動かされると、モータ11の回転速度が切り替えられる。 When the lever member 281 is moved in a second direction different from the first direction, the rotation speed of the motor 11 is switched. In the present embodiment, when the lever member is moved in the up-down direction as indicated by arrow B or in the front-rear direction as indicated by arrow C, the rotation speed of the motor 11 is switched.

 モード信号出力部283は、レバー部材281のY軸方向またはX軸方向の位置に応じて、モータ11の回転速度を切り替えるモード信号を出力する。モード信号出力部283は、レバー部材281の操作によりモード信号を出力可能な電子回路を含む。 The mode signal output unit 283 outputs a mode signal for switching the rotation speed of the motor 11 according to the position of the lever member 281 in the Y-axis direction or the X-axis direction. The mode signal output unit 283 includes an electronic circuit that can output a mode signal by operating the lever member 281.

 レバー部材281がY軸方向またはX軸方向に操作されることにより、レバー部材281とモード信号出力部283とが接触し、モード信号出力部283からモード信号が出力される。レバー部材281がモード信号出力部283から離れることにより、モード信号出力部283からの信号の出力が停止される。 When the lever member 281 is operated in the Y-axis direction or the X-axis direction, the lever member 281 and the mode signal output unit 283 come into contact with each other, and the mode signal is output from the mode signal output unit 283. When the lever member 281 moves away from the mode signal output unit 283, the signal output from the mode signal output unit 283 is stopped.

 図10を参照して、正逆切替レバー28とモード信号出力部283のスイッチ部2831とについて説明する。図10においては、レバー部材281は、矢印B方向に可動する。レバー部材281が、図10に示す位置にあるとき、レバー部材281は、スイッチ部2831と離間している。レバー部材281が下方に移動すると、スイッチ部2831と接触する。モード信号出力部283は、モード信号を出力する。 The forward / reverse switching lever 28 and the switch part 2831 of the mode signal output part 283 will be described with reference to FIG. In FIG. 10, the lever member 281 is movable in the arrow B direction. When the lever member 281 is in the position shown in FIG. 10, the lever member 281 is separated from the switch portion 2831. When the lever member 281 moves downward, it contacts the switch portion 2831. The mode signal output unit 283 outputs a mode signal.

 モード信号出力部283は、レバー部材281がY軸方向またはX軸方向に動かされると、モータ11の回転速度の設定値を「最高」、「高」、「中」、「低」、「テクス用」の5段階で順次切り替える。より詳しくは、モード信号出力部283は、レバー部材281が-Y方向または-X方向に動かされると、モータ11の回転速度の設定値を「最高」、「高」、「中」、「低」、「テクス用」の順番で切り替える。モード信号出力部283は、レバー部材281が+Y方向または+X方向に動かされると、モータ11の回転速度の設定値を「テクス用」、「低」、「中」、「高」、「最高」の順番で切り替える。本実施形態においては、バッテリ31がバッテリ装着部29に装着されると、制御部33は、モータ11の回転速度を「最高」に設定する。 When the lever member 281 is moved in the Y-axis direction or the X-axis direction, the mode signal output unit 283 changes the set value of the rotation speed of the motor 11 to “highest”, “high”, “medium”, “low”, “text”. Switch sequentially in five stages. More specifically, when the lever member 281 is moved in the −Y direction or the −X direction, the mode signal output unit 283 changes the set value of the rotation speed of the motor 11 to “highest”, “high”, “medium”, “low”. ”,“ Tex ”. When the lever member 281 is moved in the + Y direction or the + X direction, the mode signal output unit 283 changes the set value of the rotation speed of the motor 11 to “for text”, “low”, “medium”, “high”, “highest”. Switch in the order. In the present embodiment, when the battery 31 is mounted on the battery mounting unit 29, the control unit 33 sets the rotation speed of the motor 11 to “highest”.

 モータ11の回転速度が「最高」に設定されている状態で、レバー部材281が-Y方向または-X方向に動かされると、制御部33は、モータ11の回転速度を「高」に変更する。モータ11の回転速度が「高」に設定されている状態で、レバー部材281が-Y方向または-X方向に動かされると、制御部33は、モータ11の回転速度を「中」に変更する。モータ11の回転速度が「中」に設定されている状態で、レバー部材281が-Y方向または-X方向に動かされると、制御部33は、モータ11の回転速度を「低」に変更する。モータ11の回転速度が「低」に設定されている状態で、レバー部材281が-Y方向または-X方向に動かされると、制御部33は、モータ11の回転速度を「テクス用」に変更する。モータ11の回転速度が「テクス用」に設定されている状態で、レバー部材281が-Y方向または-X方向に動かされると、制御部33は、モータ11の回転速度を「最高」に変更する。 When the lever member 281 is moved in the −Y direction or the −X direction while the rotation speed of the motor 11 is set to “highest”, the control unit 33 changes the rotation speed of the motor 11 to “high”. . When the lever member 281 is moved in the −Y direction or the −X direction while the rotation speed of the motor 11 is set to “high”, the control unit 33 changes the rotation speed of the motor 11 to “medium”. . When the lever member 281 is moved in the −Y direction or the −X direction while the rotation speed of the motor 11 is set to “medium”, the control unit 33 changes the rotation speed of the motor 11 to “low”. . When the lever member 281 is moved in the −Y direction or the −X direction while the rotation speed of the motor 11 is set to “low”, the control unit 33 changes the rotation speed of the motor 11 to “for text”. To do. When the lever member 281 is moved in the −Y direction or the −X direction while the rotation speed of the motor 11 is set to “for text”, the control unit 33 changes the rotation speed of the motor 11 to “highest”. To do.

 制御部33は、正逆切替レバー28の回転方向信号出力部282とモード信号出力部283とが接続される。制御部33は、モード信号出力部283から指令信号を受信すると、モータ11の回転速度を切り替える。言い換えると、制御部33は、モード信号出力部283からモード信号を受信すると、モータ11の回転速度の設定値を変更する。 The control unit 33 is connected to the rotation direction signal output unit 282 and the mode signal output unit 283 of the forward / reverse switching lever 28. When receiving the command signal from the mode signal output unit 283, the control unit 33 switches the rotation speed of the motor 11. In other words, when receiving the mode signal from the mode signal output unit 283, the control unit 33 changes the set value of the rotation speed of the motor 11.

 以上説明したように、本実施形態は、トリガ操作部材8を第一操作に可動する第一方向と異なる第二方向に可動することで、モータ11の回転速度を切り替える。本実施形態によれば、モータ11の回転速度を変更するに可動する操作部材を本体部4とハンドル部6とバッテリ装着部29とのいずれかに配置しなくてよい。本実施形態によれば、インパクトドライバ1Aを小型化することができる。 As described above, in the present embodiment, the rotation speed of the motor 11 is switched by moving the trigger operation member 8 in a second direction different from the first direction in which the trigger operation member 8 is movable in the first operation. According to the present embodiment, an operation member that is movable to change the rotation speed of the motor 11 does not have to be disposed in any of the main body portion 4, the handle portion 6, and the battery mounting portion 29. According to this embodiment, the impact driver 1A can be reduced in size.

[第五実施形態]
 図12を参照しながら、本実施形態に係るインパクトドライバ1Aについて説明する。図12は、第五実施形態に係るインパクトドライバのトリガ操作部材の概略図である。以下の説明においては、第一実施形態のインパクトドライバ1Aと同様の構成要素には、同一の符号または対応する符号を付し、その詳細な説明は省略する。
[Fifth embodiment]
The impact driver 1A according to the present embodiment will be described with reference to FIG. FIG. 12 is a schematic view of a trigger operation member of an impact driver according to the fifth embodiment. In the following description, components similar to those of the impact driver 1A of the first embodiment are denoted by the same reference numerals or corresponding reference numerals, and detailed description thereof is omitted.

 メインスイッチ(操作部)7のトリガ操作部材(操作部材)8は、第一操作として、トリガ操作部材8を開口3内に引き込むことによって、モータ11の起動と停止とが切り替えられる。第一操作時における、トリガ操作部材8が可動する方向を第一方向という。本実施形態では、トリガ操作部材8の第一方向は、矢印Dで示す、トリガ操作部材8を開口3内に引き込む方向である。 The trigger operation member (operation member) 8 of the main switch (operation unit) 7 is switched between starting and stopping of the motor 11 by pulling the trigger operation member 8 into the opening 3 as a first operation. The direction in which the trigger operation member 8 is movable during the first operation is referred to as the first direction. In the present embodiment, the first direction of the trigger operation member 8 is the direction indicated by the arrow D, and the trigger operation member 8 is pulled into the opening 3.

 さらに、トリガ操作部材8は、第二操作として、第二方向に動かされると、モータ11の回転速度が切り替えられる。本実施形態では、トリガ操作部材8が矢印Eで示すように開口3から引き出す方向に動かされると、モータ11の回転速度が切り替えられる。 Furthermore, when the trigger operation member 8 is moved in the second direction as the second operation, the rotation speed of the motor 11 is switched. In the present embodiment, when the trigger operation member 8 is moved in the direction of pulling out from the opening 3 as indicated by an arrow E, the rotation speed of the motor 11 is switched.

 制御部33は、モード信号出力部91からモード信号を受信すると、モータ11の回転速度を切り替える。 When the control unit 33 receives the mode signal from the mode signal output unit 91, the control unit 33 switches the rotation speed of the motor 11.

 以上説明したように、本実施形態は、トリガ操作部材8を第一操作に可動する第一方向と異なる第二方向に可動することで、モータ11の回転速度を切り替える。本実施形態は、モータ11の回転速度を変更するに可動する操作部材を本体部4とハンドル部6とバッテリ装着部29とのいずれかに配置しなくてよい。本実施形態によれば、インパクトドライバ1Aを小型化することができる。 As described above, in the present embodiment, the rotation speed of the motor 11 is switched by moving the trigger operation member 8 in a second direction different from the first direction in which the trigger operation member 8 is movable in the first operation. In the present embodiment, an operation member that can be moved to change the rotation speed of the motor 11 does not have to be disposed in any of the main body portion 4, the handle portion 6, and the battery mounting portion 29. According to this embodiment, the impact driver 1A can be reduced in size.

[第六実施形態]
 図13ないし図19を参照しながら、本実施形態に係るドライバドリル1Bについて説明する。図13は、第六実施形態に係るドライバドリルを前方から見た斜視図である。図14は、第六実施形態に係るドライバドリルを後方から見た斜視図である。図15は、第六実施形態に係るドライバドリルを示す機能ブロック図である。図16は、第六実施形態に係るドライバドリルの速度切替スイッチの概略図である。図17は、第六実施形態に係るドライバドリルの速度切替スイッチとホール素子との概略図である。図18は、第六実施形態に係るドライバドリルの締付力切替リングの概略図である。図19は、第六実施形態に係るドライバドリルの締付力切替リングとホール素子との概略図である。
[Sixth embodiment]
A driver drill 1B according to the present embodiment will be described with reference to FIGS. FIG. 13: is the perspective view which looked at the driver drill which concerns on 6th embodiment from the front. FIG. 14 is a perspective view of the driver drill according to the sixth embodiment viewed from the rear. FIG. 15 is a functional block diagram showing a driver drill according to the sixth embodiment. FIG. 16 is a schematic diagram of a speed change switch of a driver drill according to the sixth embodiment. FIG. 17 is a schematic view of a speed change switch and a hall element of a driver drill according to a sixth embodiment. FIG. 18 is a schematic view of a tightening force switching ring of a driver drill according to a sixth embodiment. FIG. 19 is a schematic view of a tightening force switching ring and a Hall element of a driver drill according to a sixth embodiment.

 ドライバドリル1Bは、本体部4と、ハンドル部6と、バッテリ装着部29と、正逆切替レバー28と、メインスイッチ(操作部)7のトリガ操作部材8と、速度切替スイッチ140と、制御部(コントローラ)33とを備える。バッテリ装着部29は、バッテリ31が装着される装着面32と、操作パネル44を含む操作面40とを有する。本体部4は、ドリルチャック18と、締付力切替リング(チェンジリング)19とを有する。ドリルチャック18は、先端工具を保持して回転軸AXを中心に回転可能である。 The driver drill 1B includes a main body portion 4, a handle portion 6, a battery mounting portion 29, a forward / reverse switching lever 28, a trigger operation member 8 of a main switch (operation portion) 7, a speed changeover switch 140, a control portion. (Controller) 33. The battery mounting portion 29 has a mounting surface 32 on which the battery 31 is mounted and an operation surface 40 including an operation panel 44. The main body 4 includes a drill chuck 18 and a tightening force switching ring (change ring) 19. The drill chuck 18 can rotate about the rotation axis AX while holding the tip tool.

 このようなドライバドリル1Bは、既存の操作部の操作部材である速度切替スイッチ140または締付力切替リング19が、第一操作時に動かされる第一方向と異なる第二方向に可動されることでモータ11の回転速度を切り替えられる。 In such a driver drill 1B, the speed changeover switch 140 or the tightening force changeover ring 19 which is an operation member of the existing operation unit is moved in a second direction different from the first direction moved during the first operation. The rotation speed of the motor 11 can be switched.

 速度切替スイッチ140によって、モータ11の回転速度を切り替える場合について説明する。速度切替スイッチ140は、スイッチ操作部材141と、速度信号出力部142と、モード信号出力部143とを有する。 The case where the rotation speed of the motor 11 is switched by the speed change switch 140 will be described. The speed changeover switch 140 includes a switch operation member 141, a speed signal output unit 142, and a mode signal output unit 143.

 スイッチ操作部材141は、第一操作として、矢印Fが示すX軸方向に動かすことによって、モータ11の回転速度が低速と高速とで切り替えられる。さらに、スイッチ操作部材141は、第二操作として、矢印Gで示す第二方向に動かされると、モータ11の回転速度が切り替えられる。本実施形態では、スイッチ操作部材141が矢印Gで示すように-Y方向に押し込まれると、モータ11の回転速度が切り替えられる。 The switch operation member 141 is moved in the X-axis direction indicated by the arrow F as the first operation, so that the rotation speed of the motor 11 is switched between a low speed and a high speed. Furthermore, when the switch operation member 141 is moved in the second direction indicated by the arrow G as the second operation, the rotation speed of the motor 11 is switched. In the present embodiment, when the switch operating member 141 is pushed in the −Y direction as indicated by the arrow G, the rotation speed of the motor 11 is switched.

 速度信号出力部142は、スイッチ操作部材141が第一方向に動かされると速度切替信号を出力可能な電子回路を含む。速度信号出力部142は、モータハウジング2Aの内部に配置される。 The speed signal output unit 142 includes an electronic circuit that can output a speed switching signal when the switch operating member 141 is moved in the first direction. The speed signal output unit 142 is disposed inside the motor housing 2A.

 モード信号出力部143は、スイッチ操作部材141が第二方向に移動されるとモード信号を出力可能な電子回路を含む。モード信号出力部143は、モータハウジング2Aの内部に配置される。 The mode signal output unit 143 includes an electronic circuit that can output a mode signal when the switch operation member 141 is moved in the second direction. The mode signal output unit 143 is disposed inside the motor housing 2A.

 図17を参照して、速度切替スイッチ140とモード信号出力部143のホール素子1431とについて説明する。図17においては、スイッチ操作部材141は、矢印G方向に可動する。スイッチ操作部材141が、図17に示す位置にあるとき、スイッチ操作部材141の下部に配置された磁石1411は、ホール素子1431と離間している。スイッチ操作部材141が下方に移動すると、磁石1411がホール素子1431と接触する。モード信号出力部143は、モード信号を出力する。 Referring to FIG. 17, the speed changeover switch 140 and the Hall element 1431 of the mode signal output unit 143 will be described. In FIG. 17, the switch operation member 141 is movable in the arrow G direction. When the switch operation member 141 is in the position shown in FIG. 17, the magnet 1411 disposed below the switch operation member 141 is separated from the Hall element 1431. When the switch operation member 141 moves downward, the magnet 1411 comes into contact with the Hall element 1431. The mode signal output unit 143 outputs a mode signal.

 制御部33は、速度切替スイッチ140の速度信号出力部142とモード信号出力部143とが接続される。制御部33は、速度信号出力部142から速度切替信号を受信すると、モータ11の回転速度を切り替える。制御部33は、モード信号出力部143からモード信号を受信すると、モータ11の回転速度を切り替える。 The control unit 33 is connected to the speed signal output unit 142 and the mode signal output unit 143 of the speed changeover switch 140. When the control unit 33 receives the speed switching signal from the speed signal output unit 142, the control unit 33 switches the rotation speed of the motor 11. When receiving the mode signal from the mode signal output unit 143, the control unit 33 switches the rotation speed of the motor 11.

 締付力切替リング19によって、モータ11の回転速度を切り替える場合について説明する。締付力切替リング19は、リングスイッチ操作部材191と、締付力信号出力部192と、モード信号出力部193とを有する。 The case where the rotation speed of the motor 11 is switched by the tightening force switching ring 19 will be described. The tightening force switching ring 19 includes a ring switch operation member 191, a tightening force signal output unit 192, and a mode signal output unit 193.

 リングスイッチ操作部材191は、第一操作として、矢印Hが示す周方向に回転させることによって、締め付け力(トルク)が切り替えられる。さらに、リングスイッチ操作部材191は、第二操作として、矢印Iで示す第二方向に動かされると、モータ11の回転速度が切り替えられる。本実施形態では、リングスイッチ操作部材191が矢印Iで示すようにX方向に動かされると、モータ11の回転速度が切り替えられる。 As the first operation, the ring switch operating member 191 is rotated in the circumferential direction indicated by the arrow H, whereby the tightening force (torque) is switched. Furthermore, when the ring switch operating member 191 is moved in the second direction indicated by the arrow I as the second operation, the rotation speed of the motor 11 is switched. In the present embodiment, when the ring switch operating member 191 is moved in the X direction as indicated by the arrow I, the rotation speed of the motor 11 is switched.

 締付力信号出力部192は、リングスイッチ操作部材191が第一方向に動かされると締め付け力信号を出力可能な電子回路を含む。締付力信号出力部192は、モータハウジング2Aの内部に配置される。 The clamping force signal output unit 192 includes an electronic circuit that can output a clamping force signal when the ring switch operating member 191 is moved in the first direction. The tightening force signal output unit 192 is disposed inside the motor housing 2A.

 モード信号出力部193は、リングスイッチ操作部材191が第二方向に移動されるとモード信号を出力可能な電子回路を含む。モード信号出力部193は、モータハウジング2Aの内部に配置される。 The mode signal output unit 193 includes an electronic circuit that can output a mode signal when the ring switch operating member 191 is moved in the second direction. The mode signal output unit 193 is disposed inside the motor housing 2A.

 図19を参照して、締付力切替リング19とモード信号出力部193のホール素子1931とについて説明する。図19においては、リングスイッチ操作部材191は、矢印I方向に可動する。リングスイッチ操作部材191が、図19に示す位置にあるとき、リングスイッチ操作部材191の後端部に配置された磁石1911は、ホール素子1931と離間している。締付力切替リング19が下方に移動すると、磁石1911がホール素子1931と接触する。モード信号出力部193は、モード信号を出力する。 Referring to FIG. 19, the tightening force switching ring 19 and the Hall element 1931 of the mode signal output unit 193 will be described. In FIG. 19, the ring switch operating member 191 is movable in the arrow I direction. When the ring switch operating member 191 is in the position shown in FIG. 19, the magnet 1911 disposed at the rear end of the ring switch operating member 191 is separated from the Hall element 1931. When the clamping force switching ring 19 moves downward, the magnet 1911 comes into contact with the Hall element 1931. The mode signal output unit 193 outputs a mode signal.

 制御部33は、締付力切替リング19の締付力信号出力部192とモード信号出力部193とが接続される。制御部33は、締付力信号出力部192から締付力信号を受信すると、締め付け力を切り替える。制御部33は、モード信号出力部193からモード信号を受信すると、モータ11の回転速度を切り替える。 The control unit 33 is connected to the clamping force signal output unit 192 and the mode signal output unit 193 of the clamping force switching ring 19. When receiving the tightening force signal from the tightening force signal output unit 192, the control unit 33 switches the tightening force. When the control unit 33 receives the mode signal from the mode signal output unit 193, the control unit 33 switches the rotation speed of the motor 11.

 以上説明したように、本実施形態は、速度切替スイッチ140または締付力切替リング19を第一操作に可動する第一方向と異なる第二方向に可動することで、モータ11の回転速度を切り替える。本実施形態によれば、ドライバドリル1Bを小型化することができる。 As described above, in the present embodiment, the rotational speed of the motor 11 is switched by moving the speed change switch 140 or the tightening force switching ring 19 in a second direction different from the first direction in which the speed change switch 140 is movable in the first operation. . According to this embodiment, the driver drill 1B can be reduced in size.

[第七実施形態]
 図20ないし図22を参照しながら、本実施形態に係るスクリュドライバ1Cについて説明する。図20は、第七実施形態に係るスクリュドライバを前方から見た斜視図である。図21は、第七実施形態に係るスクリュドライバを後方から見た斜視図である。図22は、第七実施形態に係るスクリュドライバを示す機能ブロック図である。
[Seventh embodiment]
A screw driver 1C according to the present embodiment will be described with reference to FIGS. FIG. 20 is a perspective view of the screw driver according to the seventh embodiment as viewed from the front. FIG. 21 is a perspective view of the screw driver according to the seventh embodiment as viewed from the rear. FIG. 22 is a functional block diagram showing a screw driver according to the seventh embodiment.

 スクリュドライバ1Cは、本体部4と、ハンドル部6と、バッテリ装着部29と、正逆切替レバー28と、メインスイッチ(操作部)7のトリガ操作部材8と、ロックボタン48と、制御部(コントローラ)33とを備える。バッテリ装着部29は、バッテリ31が装着される装着面32と、操作パネル44を含む操作面40とを有する。 The screw driver 1C includes a main body portion 4, a handle portion 6, a battery mounting portion 29, a forward / reverse switching lever 28, a trigger operation member 8 of a main switch (operation portion) 7, a lock button 48, a control portion ( Controller) 33. The battery mounting portion 29 has a mounting surface 32 on which the battery 31 is mounted and an operation surface 40 including an operation panel 44.

 本体部4は、X軸方向に延在する。ハンドル部6は、Y軸方向に延在する。本体部4は、ハンドル部6よりも前方に配置される。本体部4の後部は、第1接続部45を介してハンドル部6の上端部に接続される。本体部4の下部は、第2接続部46を介してバッテリ装着部29に接続される。ハンドル部6の下端部は、バッテリ装着部29に接続される。本体部4の少なくとも一部、第1接続部45、ハンドル部6、バッテリ装着部29の少なくとも一部、及び第2接続部46により、ループが形成される。本体部4は、ロックリング47と、ドリルチャック18と、ロックボタン48とを有する。ドリルチャック18は、先端工具を保持して回転軸AXを中心に回転可能である。 The main body 4 extends in the X-axis direction. The handle portion 6 extends in the Y axis direction. The main body 4 is disposed in front of the handle 6. The rear portion of the main body portion 4 is connected to the upper end portion of the handle portion 6 via the first connection portion 45. The lower part of the main body 4 is connected to the battery mounting part 29 via the second connection part 46. A lower end portion of the handle portion 6 is connected to the battery mounting portion 29. A loop is formed by at least a part of the main body 4, the first connection part 45, the handle part 6, at least a part of the battery mounting part 29, and the second connection part 46. The main body 4 includes a lock ring 47, a drill chuck 18, and a lock button 48. The drill chuck 18 can rotate about the rotation axis AX while holding the tip tool.

 このようなスクリュドライバ1Cは、既存の操作部の操作部材であるロックボタン48が、長押し、または、複数回押下されることでモータ11の回転速度を切り替えられる。 In such a screw driver 1C, the rotation speed of the motor 11 can be switched by long-pressing or pressing the lock button 48, which is an operation member of the existing operation unit, for a long time.

 ロックボタン48は、ボタン操作部材481と、ロック信号出力部482と、モード信号出力部483とを有する。 The lock button 48 includes a button operation member 481, a lock signal output unit 482, and a mode signal output unit 483.

 ボタン操作部材481は、レバー部材281を引いた状態でハンドル部6内に押し込まれると、ユーザがレバー部材281から手を離しても、レバー部材281を引き込まれた位置でロックする。さらに、ボタン操作部材481は、第二操作として、長押し、または、複数回押下されるとモータ11の回転速度が切り替えられる。 When the button operation member 481 is pushed into the handle portion 6 while the lever member 281 is pulled, the button operation member 481 is locked at the position where the lever member 281 is pulled even if the user releases the lever member 281. Further, when the button operation member 481 is long-pressed or pressed several times as the second operation, the rotation speed of the motor 11 is switched.

 ロック信号出力部482は、ボタン操作部材481が-Z方向に押し込まれると、ロック信号を出力可能な電子回路を含む。ロック信号出力部482は、ハンドル部6の内部に配置される。 The lock signal output unit 482 includes an electronic circuit that can output a lock signal when the button operation member 481 is pushed in the −Z direction. The lock signal output unit 482 is disposed inside the handle unit 6.

 モード信号出力部483は、ボタン操作部材481が-Z方向に長押し、または、複数回押下されると、モード信号を出力可能な電子回路を含む。モード信号出力部483は、ハンドル部6の内部に配置される。 The mode signal output unit 483 includes an electronic circuit that can output a mode signal when the button operation member 481 is long-pressed in the −Z direction or pressed several times. The mode signal output unit 483 is disposed inside the handle unit 6.

 制御部33は、ロックボタン48のロック信号出力部482とモード信号出力部483とが接続される。制御部33は、ロック信号出力部482からロック信号を受信すると、モータ11を駆動する指令信号を出力する状態を維持する。制御部33は、モード信号出力部483からモード信号を受信すると、モータ11の回転速度を切り替える。 The control unit 33 is connected to the lock signal output unit 482 of the lock button 48 and the mode signal output unit 483. When receiving the lock signal from the lock signal output unit 482, the control unit 33 maintains a state of outputting a command signal for driving the motor 11. When the control unit 33 receives the mode signal from the mode signal output unit 483, the control unit 33 switches the rotation speed of the motor 11.

 以上説明したように、本実施形態は、ロックボタン48を長押し、または、複数回押下することで、モータ11の回転速度を切り替える。本実施形態によれば、スクリュドライバ1Cを小型化することができる。 As described above, in the present embodiment, the rotation speed of the motor 11 is switched by long-pressing the lock button 48 or pressing the lock button 48 a plurality of times. According to the present embodiment, the screw driver 1C can be reduced in size.

 これに対して、従来は、図23に示すように、操作パネル44にモータ11の回転速度を変更するために、例えば、モード切替ボタン441のような専用のボタンを配置していた。図23は、従来のスクリュドライバの操作パネルの平面図である。本実施形態によれば、操作パネル44を小型化することができる。 On the other hand, conventionally, as shown in FIG. 23, in order to change the rotation speed of the motor 11, a dedicated button such as a mode switching button 441 has been arranged on the operation panel 44, for example. FIG. 23 is a plan view of an operation panel of a conventional screw driver. According to this embodiment, the operation panel 44 can be reduced in size.

[第八実施形態]
 図24ないし図26を参照しながら、本実施形態に係るアングルインパクトドライバ1Dについて説明する。図24は、第八実施形態に係るアングルインパクトドライバを前方から見た斜視図である。図25は、第八実施形態に係るアングルインパクトドライバを後方から見た斜視図である。図26は、第八実施形態に係るアングルインパクトドライバを示す機能ブロック図である。
[Eighth embodiment]
The angle impact driver 1D according to the present embodiment will be described with reference to FIGS. FIG. 24 is a perspective view of the angle impact driver according to the eighth embodiment as viewed from the front. FIG. 25 is a perspective view of the angle impact driver according to the eighth embodiment viewed from the rear. FIG. 26 is a functional block diagram showing an angle impact driver according to the eighth embodiment.

 アングルインパクトドライバ1Dは、本体部4と、ハンドル部6と、バッテリ装着部29と、正逆切替レバー28と、メインスイッチ(操作部)7のトリガ操作部材8と、制御部(コントローラ)33とを備える。バッテリ装着部29は、バッテリ31が装着される。 The angle impact driver 1D includes a main body portion 4, a handle portion 6, a battery mounting portion 29, a forward / reverse switching lever 28, a trigger operation member 8 of a main switch (operation portion) 7, and a control portion (controller) 33. Is provided. A battery 31 is mounted on the battery mounting unit 29.

 本体部4は、X軸方向に延在し、先端部が-Y方向に延在する。ハンドル部6は、X軸方向に延在する。本体部4は、ハンドル部6よりも前方に配置される。ハンドル部6の後端部は、バッテリ装着部29に接続される。アンビル17に保持されている先端工具は、回転軸BXを中心に回転する。回転軸BXは、モータ11の回転軸AXと直交する。回転軸BXは、図示しない第一かさ歯車を保持する。回転軸AXは、図示しない第二かさ歯車を保持する。より詳しくは、回転軸BXの中央部に第一かさ歯車が固定されており、第一かさ歯車は、回転軸BXを中心に回転する。第一かさ歯車は、第二かさ歯車と噛み合う。 The main body 4 extends in the X-axis direction, and the tip extends in the -Y direction. The handle portion 6 extends in the X axis direction. The main body 4 is disposed in front of the handle 6. A rear end portion of the handle portion 6 is connected to the battery mounting portion 29. The tip tool held by the anvil 17 rotates about the rotation axis BX. The rotation axis BX is orthogonal to the rotation axis AX of the motor 11. The rotation shaft BX holds a first bevel gear (not shown). The rotation shaft AX holds a second bevel gear (not shown). More specifically, a first bevel gear is fixed to the central portion of the rotation shaft BX, and the first bevel gear rotates about the rotation shaft BX. The first bevel gear meshes with the second bevel gear.

 このようなアングルインパクトドライバ1Dは、既存の操作部の操作部材であるトリガ操作部材8が第一操作の引込量d1より小さい引込量d2で開口3内に引き込まれたり、レバー部材281が第一方向と異なる第二方向に動かされたりすると、モータ11の回転速度が切り替えられる。 In such an angle impact driver 1D, the trigger operation member 8 which is an operation member of the existing operation unit is retracted into the opening 3 with a retract amount d2 smaller than the retract amount d1 of the first operation, or the lever member 281 is the first. When it is moved in a second direction different from the direction, the rotation speed of the motor 11 is switched.

 以上説明したように、本実施形態は、トリガ操作部材8またはレバー部材281を通常と異なる操作をすることで、モータ11の回転速度を切り替える。本実施形態によれば、アングルインパクトドライバ1Dを小型化することができる。 As described above, in the present embodiment, the rotation speed of the motor 11 is switched by operating the trigger operation member 8 or the lever member 281 differently from the normal operation. According to this embodiment, the angle impact driver 1D can be reduced in size.

 上記では、電動工具として、インパクトドライバ1Aとドライバドリル1Bとスクリュドライバ1Cとアングルインパクトドライバ1Dとを例示したが、電動工具はこれに限定されない。電動工具は、例えば、電動マルノコ、電動レシプロソー、電動グラインダ、電動ハンマドリル、電動チェンソー、電動レンチ、電動ジグソー、電動ハンマ、電動カッター、電動カンナ、電動マルノコ、電動釘打ち機(鋲打ち機を含む)、電動草刈り機、電動ヘッジトリマ、などであってもよい。 In the above, the impact driver 1A, the driver drill 1B, the screw driver 1C, and the angle impact driver 1D are exemplified as the power tools, but the power tools are not limited to this. Examples of the electric tool include an electric marnoco, an electric reciprocating saw, an electric grinder, an electric hammer drill, an electric chain saw, an electric wrench, an electric jigsaw, an electric hammer, an electric cutter, an electric canna, an electric marnoco, and an electric nailer (including a hammering machine). An electric mower, an electric hedge trimmer, or the like may be used.

 上記では、電動工具としてバッテリから供給される電力によって駆動するものとして説明したが、商用電源等の交流電源から供給される電力によって駆動するものであってもよい。 In the above description, the electric tool is described as being driven by electric power supplied from a battery, but may be driven by electric power supplied from an AC power source such as a commercial power source.

 1A…インパクトドライバ(電動工具)、2…ハウジング、2A…モータハウジング、2B…ハンドルハウジング、2C…バッテリ装着ハウジング、4…本体部、6…ハンドル部、7…メインスイッチ(操作部)、8…トリガ操作部材、9…トリガ信号出力部、91…モード信号出力部、28…正逆切替レバー、29…バッテリ装着部、31…バッテリ、33…制御部(コントローラ)、44…操作パネル、AX…回転軸。 DESCRIPTION OF SYMBOLS 1A ... Impact driver (electric tool), 2 ... Housing, 2A ... Motor housing, 2B ... Handle housing, 2C ... Battery mounting housing, 4 ... Body part, 6 ... Handle part, 7 ... Main switch (operation part), 8 ... Trigger operation member, 9 ... trigger signal output unit, 91 ... mode signal output unit, 28 ... forward / reverse switching lever, 29 ... battery mounting unit, 31 ... battery, 33 ... control unit (controller), 44 ... operation panel, AX ... Axis of rotation.

Claims (12)

 モータ及び前記モータを収容するモータハウジングを含む本体部と、
 前記モータを駆動するバッテリを着脱可能なバッテリ装着部と、
 前記モータハウジングと前記バッテリ装着部との間に配置されたハンドル部と、
 前記モータハウジングと前記バッテリ装着部と前記ハンドル部との少なくともいずれかに配置され、動作状態を変更する第一操作が可能な操作部と、
 を備え、
 前記操作部は、前記第一操作と操作態様が異なる第二操作がなされると、前記モータの回転状態を変更する、
 ことを特徴とする電動工具。
A main body including a motor and a motor housing that houses the motor;
A battery mounting part to which a battery for driving the motor can be attached and detached;
A handle portion disposed between the motor housing and the battery mounting portion;
An operation unit that is arranged in at least one of the motor housing, the battery mounting unit, and the handle unit, and capable of a first operation to change an operation state;
With
The operation unit changes a rotation state of the motor when a second operation different from the first operation is performed.
An electric tool characterized by that.
 前記操作部は、前記第一操作がなされると、前記モータ、または、前記モータハウジングと前記バッテリ装着部と前記ハンドル部との少なくともいずれかに配置されたライトの動作状態を変更する、
 請求項1に記載の電動工具。
When the first operation is performed, the operation unit changes an operation state of a light disposed in at least one of the motor or the motor housing, the battery mounting unit, and the handle unit.
The power tool according to claim 1.
 前記第二操作は、前記操作部を、操作量と操作時間と操作回数との少なくともいずれかを前記第一操作と変えて操作する、
 請求項1または2に記載の電動工具。
In the second operation, the operation unit is operated by changing at least one of an operation amount, an operation time, and the number of operations from the first operation.
The power tool according to claim 1 or 2.
 前記操作部は、複数が配置され、
 前記第二操作は、複数の前記操作部を、前記第一操作と異なる順序で操作する、
 請求項1または2に記載の電動工具。
A plurality of the operation units are arranged,
The second operation operates a plurality of the operation units in an order different from the first operation.
The power tool according to claim 1 or 2.
 前記操作部は、複数が配置され、
 前記第二操作は、複数の前記操作部を、前記第一操作と異なる組み合わせで操作する、
 請求項1または2に記載の電動工具。
A plurality of the operation units are arranged,
The second operation operates a plurality of the operation units in a combination different from the first operation.
The power tool according to claim 1 or 2.
 前記操作部は、モータの回転を開始するためのトリガ操作部材であって、
 前記トリガ操作部材を第一引込量で引き込むと、モータが回転を開始し、
 前記トリガ操作部材を第一引込量と異なる第二引込量で引き込むと、モータの回転状態が変更される、
 請求項3に記載の電動工具。
The operation unit is a trigger operation member for starting rotation of the motor,
When the trigger operation member is pulled in by the first pull-in amount, the motor starts rotating,
When the trigger operation member is pulled in with a second pull-in amount different from the first pull-in amount, the rotation state of the motor is changed.
The power tool according to claim 3.
 前記操作部は、操作パネルに配置されたボタンであって、
 前記ボタンを押下すると、前記モータ、または、前記モータハウジングと前記バッテリ装着部と前記ハンドル部との少なくともいずれかに配置されたライトの動作状態を変更し、
 前記ボタンが長押し、または、複数回押下されると、モータの回転状態が変更される、
 請求項3に記載の電動工具。
The operation unit is a button arranged on an operation panel,
When the button is pressed, the operation state of the light arranged in at least one of the motor or the motor housing, the battery mounting portion, and the handle portion is changed,
When the button is pressed long or pressed multiple times, the rotation state of the motor is changed.
The power tool according to claim 3.
 モータ及び前記モータを収容するモータハウジングを含む本体部と、
 前記モータを駆動するバッテリを着脱可能なバッテリ装着部と、
 前記モータハウジングと前記バッテリ装着部との間に配置されたハンドル部と、
 前記モータハウジングと前記バッテリ装着部と前記ハンドル部との少なくともいずれかに配置されて第一方向に可動する可動部と、
 を備え、
 前記可動部は、前記第一方向と異なる第二方向に可動されると、前記モータの回転状態を変更する、
 ことを特徴とする電動工具。
A main body including a motor and a motor housing that houses the motor;
A battery mounting part to which a battery for driving the motor can be attached and detached;
A handle portion disposed between the motor housing and the battery mounting portion;
A movable part arranged in at least one of the motor housing, the battery mounting part and the handle part and movable in a first direction;
With
When the movable portion is moved in a second direction different from the first direction, the rotation state of the motor is changed.
An electric tool characterized by that.
 前記可動部は、モータの回転を開始するためのトリガ操作部材であって、
 前記トリガ操作部材が後方に移動すると、モータが回転を開始し、
 前記トリガ操作部材が前方に移動すると、モータの回転状態が変更される、
 請求項8に記載の電動工具。
The movable part is a trigger operation member for starting rotation of the motor,
When the trigger operation member moves backward, the motor starts rotating,
When the trigger operation member moves forward, the rotation state of the motor is changed.
The power tool according to claim 8.
 前記可動部は、モータの回転方向を正転方向・逆転方向に切替可能な正逆切替操作部材であって、
 前記正逆切替操作部材が左右に移動すると、モータの回転方向を正転方向・逆転方向に切り替えられ、
 前記正逆切替操作部材が左右と交わる方向に移動すると、モータの回転状態が変更される、
 請求項8に記載の電動工具。
The movable part is a forward / reverse switching operation member capable of switching the rotation direction of the motor to a forward rotation direction and a reverse rotation direction,
When the forward / reverse switching operation member moves to the left and right, the rotation direction of the motor can be switched between the forward rotation direction and the reverse rotation direction,
When the forward / reverse switching operation member moves in the direction intersecting with the left and right, the rotation state of the motor is changed.
The power tool according to claim 8.
 前記可動部は、モータの回転速度を低速と高速とに切替可能な速度切替スイッチであって、
 前記速度切替スイッチが前後に移動すると、モータの回転速度が低速と高速とに切り替えられ、
 前記速度切替スイッチが下方に移動すると、モータの回転状態が変更される、
 請求項8に記載の電動工具。
The movable part is a speed changeover switch capable of switching a motor rotation speed between a low speed and a high speed,
When the speed change switch moves back and forth, the rotation speed of the motor is switched between low speed and high speed,
When the speed change switch moves downward, the rotation state of the motor is changed.
The power tool according to claim 8.
 前記可動部は、出力トルクを調整可能なチェンジリングであって、
 前記チェンジリングが回転すると、出力トルクを調整され、
 前記チェンジリングが前後に移動すると、モータの回転状態が変更される、
 請求項8に記載の電動工具。
The movable part is a change ring capable of adjusting an output torque,
When the change ring rotates, the output torque is adjusted,
When the change ring moves back and forth, the rotation state of the motor is changed.
The power tool according to claim 8.
PCT/JP2018/036752 2018-01-31 2018-10-01 Electrically powered tool Ceased WO2019150651A1 (en)

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