WO2019091184A1 - Ink path of ceramic inkjet printer, and printer - Google Patents
Ink path of ceramic inkjet printer, and printer Download PDFInfo
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- WO2019091184A1 WO2019091184A1 PCT/CN2018/101747 CN2018101747W WO2019091184A1 WO 2019091184 A1 WO2019091184 A1 WO 2019091184A1 CN 2018101747 W CN2018101747 W CN 2018101747W WO 2019091184 A1 WO2019091184 A1 WO 2019091184A1
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- ink
- ultrasonic detector
- gear pump
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- ultrasonic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/17—Ink jet characterised by ink handling
- B41J2/18—Ink recirculation systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/17—Ink jet characterised by ink handling
- B41J2/19—Ink jet characterised by ink handling for removing air bubbles
Definitions
- the present invention relates to the field of printer technology, and more particularly to a ceramic inkjet printer ink path and printer.
- Ceramic inkjet printers have been widely used in many ceramic manufacturers due to their unique advantages.
- the pattern print quality of ceramic inkjet printers is closely related to the ceramic ink in the ceramic inkjet printer ink path.
- commonly used ceramic inks also contain large particulate materials such as ceramic powders (colorants, colorants), while ceramic powders are easily precipitated. , which affects the cycle of the printer's ink path.
- the ink path of the printer is unstable, it is easy to cause problems such as hanging lines, dripping ink, no printing, defective printing colors, and even clogging of the ink jet head.
- the existing ceramic inkjet printer maintains the half-moon bending state of the ink at the nozzle hole, uses a gear pump to adjust the ink circulation speed in the ink path in real time, and uses a vacuum proportional valve to control the negative pressure in the ink path to make the ink path. The pressure remains stable.
- the ceramic ink contains ceramic powder
- the gear in the gear pump is worn by the ceramic powder as the use time increases. While the worn gear pump can continue to operate, but lacks power, it will cause the ink in the ink path to stop circulating, causing the ink to settle. If the worn gear pump cannot be found and replaced in time, the nozzle will be blocked and the service life of the nozzle will be reduced.
- the invention provides a ceramic inkjet printer ink path and a printer to monitor the circulation condition of the ink path of the ceramic inkjet printer, and timely find the wear gear pump with insufficient power in the ceramic printer, thereby reminding to replace the gear pump and avoid the gear
- the nozzle is blocked by the wear of the pump, and the service life of the nozzle is prolonged.
- the invention provides an ink path of a ceramic inkjet printer, comprising: an ink pipeline, an ink tank, an ink cartridge, a driving component, and a spray head, wherein the driving component presses the ink in the ink tank into the ink through the ink pipeline.
- the ink cartridge is connected to the spray head, and further comprises: at least one ultrasonic detector;
- the ultrasonic detector is installed between the drive assembly and the ink cartridge for detecting whether the outlet of the drive assembly has ink flow.
- the method further includes: an ink supply pump, an ink inlet buffer tank, and an ink outlet buffer tank; and the ink cartridge includes an ink inlet ink cartridge and an ink outlet ink cartridge, and the driving assembly includes an ink inlet circulation gear pump and Ink outlet gear pump; where:
- the ink supply pump presses ink in the ink tank into the ink inlet buffer tank, and the ink inlet buffer tank communicates with a rear end of the ink inlet ink cartridge, and the ink inlet circulation gear pump will
- the ink in the ink inlet buffer tank is pressed into the front end of the ink inlet ink cartridge, and the ink of the ink inlet ink cartridge flows through the nozzle to the front end of the ink outlet ink cartridge, and the rear end of the ink outlet ink cartridge
- the ink in the ink outlet buffer tank is returned to the front end of the ink outlet ink cartridge through the ink outlet circulation gear pump.
- the method further includes: a defoamer and a first ultrasonic detector;
- the defoamer is mounted on an ink line between the ink inlet circulation gear pump and the ink inlet ink cartridge for eliminating gas in the ink pipeline;
- the first ultrasonic detector is installed on an ink line between the defoamer and the ink inlet circulation gear pump for detecting whether the ink line of the outlet section of the ink inlet circulation gear pump has ink flow.
- the first ultrasonic detector adopts a collimator type ultrasonic detector, and the first ultrasonic detector is held on the ink pipeline according to a preset angle;
- the ultrasonic signal emitted by the transmitting end of the first ultrasonic detector is blocked by the ink in the ink line, and the receiving end of the first ultrasonic detector cannot Receiving an ultrasonic signal; determining that the ink inlet circulation gear pump is operating normally;
- the ultrasonic signal emitted by the transmitting end of the first ultrasonic detector is received by the receiving end of the first ultrasonic detector; then it is determined that the ink inlet circulating gear pump has Wear, remind the replacement of the ink inlet circulation gear pump.
- the method further includes: a second ultrasonic detector
- the second ultrasonic detector is installed on the ink line between the ink outlet circulation gear pump and the ink outlet ink cartridge, and is used for detecting whether the ink pipeline of the outlet section of the ink outlet circulation gear pump has The ink flows.
- the second ultrasonic detector adopts a collimator type ultrasonic detector, and the second ultrasonic detector is held on the ink pipeline according to a preset angle;
- the ultrasonic signal emitted by the transmitting end of the second ultrasonic detector is received by the receiving end of the second ultrasonic detector; then it is determined that the ink outlet circulating gear pump has Wear, remind the replacement of the ink outlet cycle gear pump.
- the method further includes: an electronic vacuum proportional valve, a damping valve, and a three-way valve;
- the electronic vacuum proportional valve, the damping valve and the three-way valve are installed on the ink line between the ink inlet buffer tank and the ink outlet buffer tank for controlling the pressure at both ends of the nozzle.
- the method further includes: a third ultrasonic detector;
- the third ultrasonic detector is mounted on the ink line between the damping valve and the three-way valve for detecting whether ink flow between the damping valve and the three-way valve has ink flow.
- the third ultrasonic detector adopts a collimator type ultrasonic detector, and the third ultrasonic detector is held on the ink pipeline according to a preset angle;
- the ultrasonic signal emitted by the transmitting end of the third ultrasonic detector is received by the receiving end of the third ultrasonic detector; then it is determined that there is no ink in the electronic vacuum proportional valve enter;
- an ultrasonic signal emitted from a transmitting end of the third ultrasonic detector is blocked by ink in the ink line, and a receiving end of the third ultrasonic detecting device cannot receive To the ultrasonic signal; determining that there is ink entering in the electronic vacuum proportional valve, and controlling the damping valve to cut off the ink line.
- the invention provides a printer, the ceramic inkjet printer ink path of any of the first aspects.
- the inkjet printer ink path and the printer provided by the invention provide at least one ultrasonic detector between the driving component and the ink cartridge, thereby real-time monitoring the ink line of the outlet section of the driving component by using the ultrasonic detector, and discovering the driving When the component is abnormal, promptly replace the drive component to avoid nozzle clogging and prolong the service life of the nozzle.
- FIG. 1 is a schematic structural view of a ceramic inkjet printer
- FIG. 2 is a schematic structural view of an ink path of a ceramic inkjet printer according to Embodiment 1 of the present invention
- Ceramic inkjet printer refers to a printer that outputs images using ink dot control technology, which can print patterns on any material.
- the ceramic inkjet printer ink path provided by the invention can be applied to existing ceramic inkjet printers.
- 1 is a schematic structural view of a ceramic inkjet printer, comprising a cover, an ink path circulation device, and a printing unit.
- the cover is provided with a plurality of inkjet printing units, each of which is provided with a printing nozzle, and the ink path is cycled.
- the device delivers ink to the printheads of each inkjet printing unit.
- the ink path circulation device uses a gear pump to adjust the ink circulation speed in the ink path in real time, and uses a vacuum proportional valve to control the negative pressure in the ink path to maintain the ink path pressure stable.
- the ceramic ink contains ceramic powder
- the gear in the gear pump is worn by the ceramic powder as the use time increases. While the worn gear pump can continue to operate, but lacks power, it will cause the ink in the ink path to stop circulating, causing the ink to settle. If the worn gear pump cannot be found and replaced in time, the nozzle will be blocked and the service life of the nozzle will be reduced.
- the ceramic inkjet printer ink path provided by the present invention is intended to solve the above technical problems of the prior art.
- the ink path of the ceramic inkjet printer in this embodiment may include: an ink pipeline, an ink tank, an ink cartridge, a driving assembly, a head 8 and at least one ultrasonic detector, the driving assembly presses ink in the ink tank 1 into the ink cartridge through an ink line, the ink cartridge is connected to the head 8; the ultrasonic detector is installed at Between the driving component and the ink cartridge, it is used to detect whether the outlet of the driving component has ink flow.
- the ultrasonic detector is used to monitor the ink line of the outlet section of the driving component in real time, and when the abnormality of the driving component is found, the driver is promptly replaced. Components to avoid nozzle blockage and extend the life of the nozzle.
- the ceramic inkjet printer ink path further includes: an ink supply pump 2, an ink inlet buffer tank 3, and an ink outlet buffer tank 10; and the ink cartridge includes an ink inlet ink cartridge 7 and an ink outlet Ink cartridge 9, the drive assembly includes an ink inlet circulation gear pump 4 and an ink outlet circulation gear pump 11; wherein:
- the ink supply pump 2 presses the ink in the ink tank 1 into the ink inlet buffer tank 3, and the ink inlet buffer tank 3 communicates with the rear end of the ink inlet ink cartridge 7, the ink feed
- the mouth circulation gear pump 4 presses the ink in the ink inlet buffer tank 3 to the front end of the ink inlet ink cartridge 7, and the ink of the ink inlet ink cartridge 7 flows through the head 8 to the ink outlet ink cartridge 9.
- the rear end of the ink outlet ink cartridge 9 communicates with the ink discharge port buffer tank 10, and the ink in the ink discharge port buffer tank 10 is returned to the ink outlet ink cartridge 9 through the ink outlet circulation gear pump 11. front end.
- the ink inlet buffer tank 3 and the ink outlet buffer tank 10 are used as a buffer tank for the ink line for storing and buffering the ink, ensuring that the ink in the ink line is kept sufficient, and alleviating the ink line. pressure.
- the ink in the ink inlet buffer tank 3 is pressed into the ink inlet ink cartridge 7 by the ink inlet circulation gear pump 4, and the ink in the ink outlet buffer tank 10 is pressed into the ink using the ink outlet circulation gear pump 11.
- the ink outlet ink cartridge 9 constitutes a circulation circuit for the flowing ink to prevent clogging of the nozzle due to ink deposition.
- the ceramic inkjet printer ink path further includes: a defoamer 6 and a first ultrasonic detector 5; the defoamer 6 is mounted on the ink inlet circulation gear pump 4 and the It is described on the ink line between the ink cartridges 7 for eliminating the gas in the ink line.
- the first ultrasonic detector 5 is mounted on an ink line between the defoamer and the ink inlet circulation gear pump 4 for detecting the outlet section of the ink inlet circulation gear pump 4. Whether the ink line has ink flow.
- the first ultrasonic detector 5 adopts a collimator type ultrasonic detector, and the first ultrasonic detector 5 is held on the ink pipeline at a preset angle.
- the ultrasonic signal emitted by the transmitting end of the first ultrasonic detector 5 is blocked by the ink in the ink line, and the first ultrasonic wave
- the receiving end of the detector 5 cannot receive the ultrasonic signal; then it is determined that the ink inlet circulating gear pump 4 is operating normally.
- the ultrasonic signal emitted by the transmitting end of the first ultrasonic detector 5 is received by the receiving end of the first ultrasonic detector 5; then the ink inlet circulating gear is determined
- the pump 4 is worn, reminding the replacement of the ink inlet circulation gear pump.
- the first ultrasonic detector 5 on the ink line of the outlet section of the ink inlet circulation gear pump 4, it is possible to monitor in real time whether the ink inlet circulation gear pump 4 is operating normally, and when the ink inlet is circulated When the gear pump 4 is operating normally, the ink line is filled with ink. When the ink inlet circulation gear pump 4 is worn, the ink stops circulating in the ink line due to lack of power, and at this time, the ink line held by the first ultrasonic detector 5 will have a vacuum, and the first ultrasonic detector 5 receives The terminal can receive the signal transmitted by the transmitting end of the first ultrasonic detector 5.
- the first ultrasonic detector 5 can detect whether there is ink flowing in the outlet of the ink inlet circulation gear pump 4, thereby judging whether the ink inlet circulation gear pump 4 is worn, and when there is wear, promptly reminding that the replacement has worn out.
- the gear pump prevents ink from settling and causes the nozzle to clog.
- the ceramic inkjet printer ink path further includes: a second ultrasonic detector 12; the second ultrasonic detector 12 is mounted on the ink outlet circulation gear pump 11 and the ink discharge
- the ink line between the ink cartridges 9 is used to detect whether or not the ink line of the outlet section of the ink discharge port circulating gear pump 11 has ink flow.
- the second ultrasonic detector 12 adopts a collimating ultrasonic detector, and the second ultrasonic detector 12 is held on the ink pipeline at a preset angle.
- the ultrasonic signal emitted by the transmitting end of the second ultrasonic detector 12 is blocked by the ink in the ink line, and the second ultrasonic detecting The receiving end of the meter 12 cannot receive the ultrasonic signal; thus, it can be determined that the ink outlet circulating gear pump is operating normally.
- the ultrasonic signal emitted by the transmitting end of the second ultrasonic detector 12 is received by the receiving end of the second ultrasonic detector 12; then the ink outlet circulating gear is determined
- the pump 11 is worn to remind the replacement of the outlet port circulation gear pump.
- the second ultrasonic detector 12 by installing the second ultrasonic detector 12 on the ink line of the outlet section of the ink outlet circulation gear pump 11, it is possible to monitor in real time whether the ink outlet circulation gear pump 11 is operating normally, and when the ink outlet is circulating When the gear pump 11 is operating normally, the ink line is filled with ink. When the ink outlet circulation gear pump 11 is worn, the ink stops circulating in the ink line due to lack of power, and at this time, the ink line held by the second ultrasonic detector 12 is vacuumed, and the second ultrasonic detector 12 receives The terminal can receive the signal transmitted by the transmitting end of the second ultrasonic detector 12.
- the second ultrasonic detector 12 can detect whether there is ink flowing in the outlet of the ink outlet circulation gear pump 11, thereby judging whether the ink circulation gear pump 11 is worn, and when there is wear, promptly reminding that the replacement has worn out.
- the gear pump prevents ink from settling and causes the nozzle to clog.
- the ceramic inkjet printer ink path further includes: an electronic vacuum proportional valve 13, a damping valve 14, and a three-way valve 16; the electronic vacuum proportional valve 13, the damping valve 14, and the three-way valve 16 It is installed on the ink line between the ink inlet buffer tank 3 and the ink outlet buffer tank 10 for controlling the pressure at both ends of the nozzle 8.
- the ceramic inkjet printer ink path further includes: a third ultrasonic detector 15; the third ultrasonic detector 15 is installed between the damping valve 14 and the three-way valve 16 On the ink line, it is used to detect whether the ink line between the damping valve 14 and the three-way valve 16 has ink flow.
- the third ultrasonic detector 15 adopts a collimating ultrasonic detector, and the third ultrasonic detector 15 is held on the ink pipeline at a preset angle.
- the ultrasonic signal emitted by the transmitting end of the third ultrasonic detector 15 is received by the receiving end of the third ultrasonic detector 15; No ink enters in the electronic vacuum proportional valve 13.
- the ultrasonic signal emitted from the transmitting end of the third ultrasonic detector 15 is blocked by the ink in the ink line, and the receiving end of the third ultrasonic detector 15 The ultrasonic signal cannot be received; then it is determined that ink is entered in the electronic vacuum proportional valve 13, and the damping valve 14 is controlled to cut off the ink line.
- an electronic vacuum proportional valve 13 is adopted to control the pressure at both ends of the spray head 8.
- the vacuum proportional valve 13 passes through the damping valve 14, the three-way valve 16, and two buffer tanks (the ink inlet buffer tank 3 and the ink outlet port buffer) Tank 10) connected.
- a third ultrasonic detector 15 is mounted on the line between the damper valve 14 and the three-way valve 16 to detect whether or not ink is sucked into the electronic vacuum proportional valve 13.
- the damping valve 14 is controlled to cut off the ink pipeline according to the feedback signal, thereby effectively preventing the ink from entering the electronic vacuum proportional valve 13 and avoiding The electronic vacuum proportional valve 13 is damaged.
- the air path in the ink cartridge is closed, so that the pressure on both sides of the nozzle 8 can be maintained for a period of time, thereby reducing the occurrence of ink drop on the nozzle.
- the present invention also provides a printer to which the ink path of the ceramic ink jet printer shown in Fig. 1 is applied.
- a printer to which the ink path of the ceramic ink jet printer shown in Fig. 1 is applied.
- the important components in the ink path of the ceramic inkjet printer are monitored and protected by the ultrasonic detector, which effectively reduces the maintenance cost, improves the stability of the ink path of the ceramic inkjet printer, improves the print quality, and prolongs the length.
- the service life of the nozzle is effectively reduced.
- the terms “installation”, “connected”, “connected”, “fixed” and the like should be understood broadly, and may be, for example, a fixed connection or a detachable connection, or It can be a mechanical connection, it can be a mechanical connection, or it can be electrically connected or can communicate with each other; it can be directly connected or indirectly connected through an intermediate medium, which can make the internal connection of two components or the interaction of two components.
- a fixed connection or a detachable connection or It can be a mechanical connection, it can be a mechanical connection, or it can be electrically connected or can communicate with each other; it can be directly connected or indirectly connected through an intermediate medium, which can make the internal connection of two components or the interaction of two components.
- an intermediate medium which can make the internal connection of two components or the interaction of two components.
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Abstract
An ink path of a ceramic inkjet printer, and a printer. The ink path of a ceramic inkjet printer comprises: an ink pipeline, an ink barrel (1), an ink container, a drive assembly, a spray nozzle (8), and at least one ultrasonic detector (5). The drive assembly pushes ink in the ink barrel (1) into the ink container via the ink pipeline. The ink container is connected to the spray nozzle (8). The ultrasonic detector (5) is installed between the drive assembly and the ink container and is used to detect whether ink flow is present at a discharge opening of the drive assembly. The condition of a segment of the ink pipeline at the discharge opening of the drive assembly is monitored in real-time by the ultrasonic detector. Upon detection of an anomaly of the drive assembly, an immediate prompt for replacing the drive assembly is generated to prevent blockage of the spray nozzle, thereby increasing the service life of the spray nozzle.
Description
本发明涉及打印机技术领域,尤其涉及一种陶瓷喷墨打印机墨路和打印机。The present invention relates to the field of printer technology, and more particularly to a ceramic inkjet printer ink path and printer.
陶瓷喷墨打印机以其独有的优势,在众多陶瓷厂家得到了广泛的应用。陶瓷喷墨打印机的图案打印质量与陶瓷喷墨打印机墨路中的陶瓷墨水息息相关。常用的陶瓷墨水中除了含有常规墨水中的溶剂、分散剂、结合剂、表面活性剂的成分外,还含有大颗粒物质,例如陶瓷粉料(色料、着色剂),而陶瓷粉料易沉淀,从而影响打印机墨路的循环。当打印机墨路循环不稳定时,容易造成挂线、滴墨、不打印、打印色彩存在缺陷,甚至于喷墨头堵塞等问题。Ceramic inkjet printers have been widely used in many ceramic manufacturers due to their unique advantages. The pattern print quality of ceramic inkjet printers is closely related to the ceramic ink in the ceramic inkjet printer ink path. In addition to the components of solvents, dispersants, binders, and surfactants in conventional inks, commonly used ceramic inks also contain large particulate materials such as ceramic powders (colorants, colorants), while ceramic powders are easily precipitated. , which affects the cycle of the printer's ink path. When the ink path of the printer is unstable, it is easy to cause problems such as hanging lines, dripping ink, no printing, defective printing colors, and even clogging of the ink jet head.
现有的陶瓷喷墨打印机为维持喷头喷孔处墨水半月弯的状态,使用齿轮泵对墨路中的墨水循环速度进行实时调节,并采用真空比例阀控制墨路中的负压,使墨路压力维持稳定。The existing ceramic inkjet printer maintains the half-moon bending state of the ink at the nozzle hole, uses a gear pump to adjust the ink circulation speed in the ink path in real time, and uses a vacuum proportional valve to control the negative pressure in the ink path to make the ink path. The pressure remains stable.
但是,由于陶瓷墨水中含有陶瓷粉料,当采用齿轮泵进行循环调速时,随着使用时间的增长,齿轮泵中的齿轮会被陶瓷粉料磨损。而磨损的齿轮泵虽能够继续运行,但缺乏动力,会引起墨路中的墨水停止循环,使得墨水沉淀。若不能及时发现和更换磨损的齿轮泵,则会引起喷头堵塞,降低喷头的使用寿命。However, since the ceramic ink contains ceramic powder, when the gear pump is used for circulating speed regulation, the gear in the gear pump is worn by the ceramic powder as the use time increases. While the worn gear pump can continue to operate, but lacks power, it will cause the ink in the ink path to stop circulating, causing the ink to settle. If the worn gear pump cannot be found and replaced in time, the nozzle will be blocked and the service life of the nozzle will be reduced.
发明内容Summary of the invention
本发明提供一种陶瓷喷墨打印机墨路和打印机,以实现对陶瓷喷墨打印机墨路的循环情况进行监测,及时发现陶瓷打印机中动力不足的磨损齿轮泵,从而提醒更换齿轮泵,避免由于齿轮泵磨损造成的喷头堵塞,延长喷头的使用寿命。The invention provides a ceramic inkjet printer ink path and a printer to monitor the circulation condition of the ink path of the ceramic inkjet printer, and timely find the wear gear pump with insufficient power in the ceramic printer, thereby reminding to replace the gear pump and avoid the gear The nozzle is blocked by the wear of the pump, and the service life of the nozzle is prolonged.
第一方面,本发明提供一种陶瓷喷墨打印机墨路,包括:油墨管 路、墨桶、墨盒、驱动组件、喷头,所述驱动组件通过油墨管路将墨桶中的墨水压入到所述墨盒中,所述墨盒与喷头相连,还包括:至少一个超声波检测仪;In a first aspect, the invention provides an ink path of a ceramic inkjet printer, comprising: an ink pipeline, an ink tank, an ink cartridge, a driving component, and a spray head, wherein the driving component presses the ink in the ink tank into the ink through the ink pipeline. In the ink cartridge, the ink cartridge is connected to the spray head, and further comprises: at least one ultrasonic detector;
所述超声波检测仪安装在所述驱动组件和墨盒之间,用于检测所述驱动组件的出口是否有墨水流动。The ultrasonic detector is installed between the drive assembly and the ink cartridge for detecting whether the outlet of the drive assembly has ink flow.
可选地,还包括:供墨泵、进墨口缓冲罐、出墨口缓冲罐;且所述墨盒包括进墨口墨盒和出墨口墨盒,所述驱动组件包括进墨口循环齿轮泵和出墨口循环齿轮泵;其中:Optionally, the method further includes: an ink supply pump, an ink inlet buffer tank, and an ink outlet buffer tank; and the ink cartridge includes an ink inlet ink cartridge and an ink outlet ink cartridge, and the driving assembly includes an ink inlet circulation gear pump and Ink outlet gear pump; where:
所述供墨泵将墨桶中的墨水压入所述进墨口缓冲罐中,所述进墨口缓冲罐与所述进墨口墨盒的后端连通,所述进墨口循环齿轮泵将进墨口缓冲罐中的墨水压入到所述进墨口墨盒的前端,所述进墨口墨盒的墨水通过喷头流到所述出墨口墨盒的前端,所述出墨口墨盒的后端与所述出墨口缓冲罐连通,所述出墨口缓冲罐中的墨水通过出墨口循环齿轮泵返回到出墨口墨盒的前端。The ink supply pump presses ink in the ink tank into the ink inlet buffer tank, and the ink inlet buffer tank communicates with a rear end of the ink inlet ink cartridge, and the ink inlet circulation gear pump will The ink in the ink inlet buffer tank is pressed into the front end of the ink inlet ink cartridge, and the ink of the ink inlet ink cartridge flows through the nozzle to the front end of the ink outlet ink cartridge, and the rear end of the ink outlet ink cartridge In communication with the ink outlet buffer tank, the ink in the ink outlet buffer tank is returned to the front end of the ink outlet ink cartridge through the ink outlet circulation gear pump.
可选地,还包括:消泡器和第一超声波检测仪;Optionally, the method further includes: a defoamer and a first ultrasonic detector;
所述消泡器安装在所述进墨口循环齿轮泵和所述进墨口墨盒之间的油墨管路上,用于消除油墨管路中的气体;The defoamer is mounted on an ink line between the ink inlet circulation gear pump and the ink inlet ink cartridge for eliminating gas in the ink pipeline;
所述第一超声波检测仪安装在所述消泡器和所述进墨口循环齿轮泵之间的油墨管路上,用于检测所述进墨口循环齿轮泵出口段的油墨管路是否有墨水流动。The first ultrasonic detector is installed on an ink line between the defoamer and the ink inlet circulation gear pump for detecting whether the ink line of the outlet section of the ink inlet circulation gear pump has ink flow.
可选地,所述第一超声波检测仪采用对射夹管式超声波检测仪,所述第一超声波检测仪按照预设角度挟持在油墨管路上;Optionally, the first ultrasonic detector adopts a collimator type ultrasonic detector, and the first ultrasonic detector is held on the ink pipeline according to a preset angle;
当所述油墨管路中有墨水流动时,所述第一超声波检测仪的发送端发出的超声波信号被所述油墨管路中的墨水阻断,则所述第一超声波检测仪的接收端不能接收到超声波信号;则确定所述进墨口循环齿轮泵运行正常;When the ink in the ink line flows, the ultrasonic signal emitted by the transmitting end of the first ultrasonic detector is blocked by the ink in the ink line, and the receiving end of the first ultrasonic detector cannot Receiving an ultrasonic signal; determining that the ink inlet circulation gear pump is operating normally;
当所述油墨管路中没有墨水流动时,所述第一超声波检测仪的发送端发出的超声波信号被所述第一超声波检测仪的接收端接收;则确定所述进墨口循环齿轮泵有磨损,提醒更换所述进墨口循环齿轮泵。When there is no ink flowing in the ink pipeline, the ultrasonic signal emitted by the transmitting end of the first ultrasonic detector is received by the receiving end of the first ultrasonic detector; then it is determined that the ink inlet circulating gear pump has Wear, remind the replacement of the ink inlet circulation gear pump.
可选地,还包括:第二超声波检测仪;Optionally, the method further includes: a second ultrasonic detector;
所述第二超声波检测仪安装在所述出墨口循环齿轮泵和所述出墨口墨盒之间的油墨管路上,用于检测所述出墨口循环齿轮泵出口段的油墨管路是否有墨水流动。The second ultrasonic detector is installed on the ink line between the ink outlet circulation gear pump and the ink outlet ink cartridge, and is used for detecting whether the ink pipeline of the outlet section of the ink outlet circulation gear pump has The ink flows.
可选地,所述第二超声波检测仪采用对射夹管式超声波检测仪,所述第二超声波检测仪按照预设角度挟持在油墨管路上;Optionally, the second ultrasonic detector adopts a collimator type ultrasonic detector, and the second ultrasonic detector is held on the ink pipeline according to a preset angle;
当所述油墨管路中有墨水流动时,所述第二超声波检测仪的发送端发出的超声波信号被所述油墨管路中的墨水阻断,所述第二超声波检测仪的接收端不能接收到超声波信号;则确定所述出墨口循环齿轮泵运行正常;When there is ink flowing in the ink line, an ultrasonic signal emitted from a transmitting end of the second ultrasonic detector is blocked by ink in the ink line, and a receiving end of the second ultrasonic detecting device cannot receive Obtaining an ultrasonic signal; determining that the ink outlet circulation gear pump is operating normally;
当所述油墨管路中没有墨水流动时,所述第二超声波检测仪的发送端发出的超声波信号被所述第二超声波检测仪的接收端接收;则确定所述出墨口循环齿轮泵有磨损,提醒更换所述出墨口循环齿轮泵。When there is no ink flowing in the ink pipeline, the ultrasonic signal emitted by the transmitting end of the second ultrasonic detector is received by the receiving end of the second ultrasonic detector; then it is determined that the ink outlet circulating gear pump has Wear, remind the replacement of the ink outlet cycle gear pump.
可选地,还包括:电子真空比例阀、阻尼阀、三通阀;Optionally, the method further includes: an electronic vacuum proportional valve, a damping valve, and a three-way valve;
所述电子真空比例阀、阻尼阀、三通阀安装在所述进墨口缓冲罐和出墨口缓冲罐之间的油墨管路上,用于控制喷头两端的压力。The electronic vacuum proportional valve, the damping valve and the three-way valve are installed on the ink line between the ink inlet buffer tank and the ink outlet buffer tank for controlling the pressure at both ends of the nozzle.
可选地,还包括:第三超声波检测仪;Optionally, the method further includes: a third ultrasonic detector;
所述第三超声波检测仪安装在所述阻尼阀和所述三通阀之间的油墨管路上,用于检测所述阻尼阀和所述三通阀之间的油墨管路是否有墨水流动。The third ultrasonic detector is mounted on the ink line between the damping valve and the three-way valve for detecting whether ink flow between the damping valve and the three-way valve has ink flow.
可选地,所述第三超声波检测仪采用对射夹管式超声波检测仪,所述第三超声波检测仪按照预设角度挟持在油墨管路上;Optionally, the third ultrasonic detector adopts a collimator type ultrasonic detector, and the third ultrasonic detector is held on the ink pipeline according to a preset angle;
当所述油墨管路中没有墨水流动时,所述第三超声波检测仪的发送端发出的超声波信号被所述第三超声波检测仪的接收端接收;则确定所述电子真空比例阀中没有墨水进入;When there is no ink flowing in the ink pipeline, the ultrasonic signal emitted by the transmitting end of the third ultrasonic detector is received by the receiving end of the third ultrasonic detector; then it is determined that there is no ink in the electronic vacuum proportional valve enter;
当所述油墨管路中有墨水流动时,所述第三超声波检测仪的发送端发出的超声波信号被所述油墨管路中的墨水阻断,所述第三超声波检测仪的接收端不能接收到超声波信号;则确定所述电子真空比例阀中有墨水进入,控制所述阻尼阀切断所述油墨管路。When there is ink flowing in the ink line, an ultrasonic signal emitted from a transmitting end of the third ultrasonic detector is blocked by ink in the ink line, and a receiving end of the third ultrasonic detecting device cannot receive To the ultrasonic signal; determining that there is ink entering in the electronic vacuum proportional valve, and controlling the damping valve to cut off the ink line.
第二方面,本发明提供一种打印机,应用第一方面中任一项所述的陶瓷喷墨打印机墨路。In a second aspect, the invention provides a printer, the ceramic inkjet printer ink path of any of the first aspects.
本发明提供的陶瓷喷墨打印机墨路和打印机,通过在驱动组件和墨盒之间安装至少一个超声波检测仪,从而利用该超声波检测仪实时监测驱动组件的出口段油墨管路的情况,在发现驱动组件的异常时,及时提醒更换驱动组件,从而避免喷头堵塞,延长喷头的使用寿命。The inkjet printer ink path and the printer provided by the invention provide at least one ultrasonic detector between the driving component and the ink cartridge, thereby real-time monitoring the ink line of the outlet section of the driving component by using the ultrasonic detector, and discovering the driving When the component is abnormal, promptly replace the drive component to avoid nozzle clogging and prolong the service life of the nozzle.
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, a brief description of the drawings used in the embodiments or the prior art description will be briefly described below. Obviously, the drawings in the following description It is a certain embodiment of the present invention, and other drawings can be obtained from those skilled in the art without any inventive labor.
图1为陶瓷喷墨打印机的结构示意图;1 is a schematic structural view of a ceramic inkjet printer;
图2为本发明实施例一提供的陶瓷喷墨打印机墨路的结构示意图;2 is a schematic structural view of an ink path of a ceramic inkjet printer according to Embodiment 1 of the present invention;
附图标记说明:Description of the reference signs:
1-墨桶;1-ink bucket;
2-供墨泵;2-ink pump;
3-进墨口缓冲罐;3-inlet buffer tank;
4-进墨口循环齿轮泵;4-ink inlet circulation gear pump;
5-第一超声波检测仪;5-first ultrasonic detector;
6-消泡器;6-defoamer;
7-进墨口墨盒;7- Ink cartridge;
8-喷头;8-sprinkler;
9-出墨口墨盒;9-ink outlet cartridge;
10-出墨口缓冲罐;10-ink outlet buffer tank;
11-出墨口循环齿轮泵;11-Ink outlet circulation gear pump;
12-第二超声波检测仪;12-second ultrasonic detector;
13-电子式真空比例阀;13-electronic vacuum proportional valve;
14-阻尼阀;14-damper valve;
15-第三超声波检测仪;15-third ultrasonic detector;
16-三通阀。16-three-way valve.
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. It is a partial embodiment of the invention, and not all of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
本发明的说明书和权利要求书及上述附图中的术语“第一”、“第二”、“第三”“第四”等(如果存在)是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本发明的实施例例如能够以除了在这里图示或描述的那些以外的顺序实施。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。The terms "first", "second", "third", "fourth", etc. (if present) in the specification and claims of the present invention and the above figures are used to distinguish similar objects without being used for Describe a specific order or order. It is to be understood that the data so used may be interchanged as appropriate, such that the embodiments of the invention described herein can be implemented, for example, in a sequence other than those illustrated or described herein. In addition, the terms "comprises" and "comprises" and "the" and "the" are intended to cover a non-exclusive inclusion, for example, a process, method, system, product, or device that comprises a series of steps or units is not necessarily limited to Those steps or units may include other steps or units not explicitly listed or inherent to such processes, methods, products or devices.
下面以具体地实施例对本发明的技术方案进行详细说明。下面这几个具体的实施例可以相互结合,对于相同或相似的概念或过程可能在某些实施例不再赘述。The technical solutions of the present invention will be described in detail below with specific embodiments. The following specific embodiments may be combined with each other, and the same or similar concepts or processes may not be described in some embodiments.
以下,对本申请中的部分用语进行解释说明,以便于本领域技术人员理解:In the following, some of the terms in this application are explained so as to be understood by those skilled in the art:
1)陶瓷喷墨打印机,是指采用墨点可控技术输出图像的打印机,可以在任何材质上喷印图案。1) Ceramic inkjet printer refers to a printer that outputs images using ink dot control technology, which can print patterns on any material.
本发明提供的陶瓷喷墨打印机墨路,可以应用在现有的陶瓷喷墨打印机上。图1为陶瓷喷墨打印机的结构示意图,包括罩壳、墨路循环装置、打印单元,罩壳内设置有若干个喷墨打印单元,每个喷墨打印单元均设置有打印喷头,墨路循环装置向每个喷墨打印单元的打印喷头输送墨水。其中,墨路循环装置采用齿轮泵对墨路中的墨水循环速度进行实时调节,并采用真空比例阀控制墨路中的负压,使墨路压力维持稳定。The ceramic inkjet printer ink path provided by the invention can be applied to existing ceramic inkjet printers. 1 is a schematic structural view of a ceramic inkjet printer, comprising a cover, an ink path circulation device, and a printing unit. The cover is provided with a plurality of inkjet printing units, each of which is provided with a printing nozzle, and the ink path is cycled. The device delivers ink to the printheads of each inkjet printing unit. Among them, the ink path circulation device uses a gear pump to adjust the ink circulation speed in the ink path in real time, and uses a vacuum proportional valve to control the negative pressure in the ink path to maintain the ink path pressure stable.
但是,由于陶瓷墨水中含有陶瓷粉料,当采用齿轮泵进行循环调速时,随着使用时间的增长,齿轮泵中的齿轮会被陶瓷粉料磨损。而磨损的齿轮泵 虽能够继续运行,但缺乏动力,会引起墨路中的墨水停止循环,使得墨水沉淀。若不能及时发现和更换磨损的齿轮泵,则会引起喷头堵塞,降低喷头的使用寿命。However, since the ceramic ink contains ceramic powder, when the gear pump is used for circulating speed regulation, the gear in the gear pump is worn by the ceramic powder as the use time increases. While the worn gear pump can continue to operate, but lacks power, it will cause the ink in the ink path to stop circulating, causing the ink to settle. If the worn gear pump cannot be found and replaced in time, the nozzle will be blocked and the service life of the nozzle will be reduced.
本发明提供的陶瓷喷墨打印机墨路,旨在解决现有技术的如上技术问题。The ceramic inkjet printer ink path provided by the present invention is intended to solve the above technical problems of the prior art.
下面以具体地实施例对本发明的技术方案以及本申请的技术方案如何解决上述技术问题进行详细说明。下面这几个具体的实施例可以相互结合,对于相同或相似的概念或过程可能在某些实施例中不再赘述。下面将结合附图,对本发明的实施例进行描述。The technical solutions of the present invention and how the technical solutions of the present application solve the above technical problems will be described in detail below with reference to specific embodiments. The following specific embodiments may be combined with each other, and the same or similar concepts or processes may not be described in some embodiments. Embodiments of the present invention will be described below with reference to the accompanying drawings.
图2为本发明实施例一提供的陶瓷喷墨打印机墨路的结构示意图,如图2所示,本实施例中的陶瓷喷墨打印机墨路可以包括:油墨管路、墨桶1、墨盒、驱动组件、喷头8以及至少一个超声波检测仪,所述驱动组件通过油墨管路将墨桶1中的墨水压入到所述墨盒中,所述墨盒与喷头8相连;所述超声波检测仪安装在所述驱动组件和墨盒之间,用于检测所述驱动组件的出口是否有墨水流动。2 is a schematic structural view of an ink path of a ceramic inkjet printer according to Embodiment 1 of the present invention. As shown in FIG. 2, the ink path of the ceramic inkjet printer in this embodiment may include: an ink pipeline, an ink tank, an ink cartridge, a driving assembly, a head 8 and at least one ultrasonic detector, the driving assembly presses ink in the ink tank 1 into the ink cartridge through an ink line, the ink cartridge is connected to the head 8; the ultrasonic detector is installed at Between the driving component and the ink cartridge, it is used to detect whether the outlet of the driving component has ink flow.
本实施例,通过在驱动组件和墨盒之间安装至少一个超声波检测仪,从而利用该超声波检测仪实时监测驱动组件的出口段油墨管路的情况,在发现驱动组件的异常时,及时提醒更换驱动组件,从而避免喷头堵塞,延长喷头的使用寿命。In this embodiment, by installing at least one ultrasonic detector between the driving component and the ink cartridge, the ultrasonic detector is used to monitor the ink line of the outlet section of the driving component in real time, and when the abnormality of the driving component is found, the driver is promptly replaced. Components to avoid nozzle blockage and extend the life of the nozzle.
其中一种实施方式中,所述陶瓷喷墨打印机墨路,还包括:供墨泵2、进墨口缓冲罐3、出墨口缓冲罐10;且所述墨盒包括进墨口墨盒7和出墨口墨盒9,所述驱动组件包括进墨口循环齿轮泵4和出墨口循环齿轮泵11;其中:In one embodiment, the ceramic inkjet printer ink path further includes: an ink supply pump 2, an ink inlet buffer tank 3, and an ink outlet buffer tank 10; and the ink cartridge includes an ink inlet ink cartridge 7 and an ink outlet Ink cartridge 9, the drive assembly includes an ink inlet circulation gear pump 4 and an ink outlet circulation gear pump 11; wherein:
所述供墨泵2将墨桶1中的墨水压入所述进墨口缓冲罐中3,所述进墨口缓冲罐3与所述进墨口墨盒7的后端连通,所述进墨口循环齿轮泵4将进墨口缓冲罐3中的墨水压入到所述进墨口墨盒7的前端,所述进墨口墨盒7的墨水通过喷头8流到所述出墨口墨盒9的前端,所述出墨口墨盒9的后端与所述出墨口缓冲罐10连通,所述出墨口缓冲罐10中的墨水通过出墨口循环齿轮泵11返回到出墨口墨盒9的前端。The ink supply pump 2 presses the ink in the ink tank 1 into the ink inlet buffer tank 3, and the ink inlet buffer tank 3 communicates with the rear end of the ink inlet ink cartridge 7, the ink feed The mouth circulation gear pump 4 presses the ink in the ink inlet buffer tank 3 to the front end of the ink inlet ink cartridge 7, and the ink of the ink inlet ink cartridge 7 flows through the head 8 to the ink outlet ink cartridge 9. At the front end, the rear end of the ink outlet ink cartridge 9 communicates with the ink discharge port buffer tank 10, and the ink in the ink discharge port buffer tank 10 is returned to the ink outlet ink cartridge 9 through the ink outlet circulation gear pump 11. front end.
本实施例,通过进墨口缓冲罐3和出墨口缓冲罐10作为油墨管路的 缓冲罐,用于储存和缓冲墨水,确保油墨管路中的墨水保持充足,并缓解油墨管路中的压力。以及采用进墨口循环齿轮泵4将进墨口缓冲罐3中的墨水压入到进墨口墨盒7中,采用出墨口循环齿轮泵11将出墨口缓冲罐10中的墨水压入到出墨口墨盒9中,从而构成了流动的墨水的循环回路,避免喷头因为墨水沉淀造成的堵塞。In the present embodiment, the ink inlet buffer tank 3 and the ink outlet buffer tank 10 are used as a buffer tank for the ink line for storing and buffering the ink, ensuring that the ink in the ink line is kept sufficient, and alleviating the ink line. pressure. And the ink in the ink inlet buffer tank 3 is pressed into the ink inlet ink cartridge 7 by the ink inlet circulation gear pump 4, and the ink in the ink outlet buffer tank 10 is pressed into the ink using the ink outlet circulation gear pump 11. The ink outlet ink cartridge 9 constitutes a circulation circuit for the flowing ink to prevent clogging of the nozzle due to ink deposition.
其中一种实施方式中,所述陶瓷喷墨打印机墨路,还包括:消泡器6和第一超声波检测仪5;所述消泡器6安装在所述进墨口循环齿轮泵4和所述进墨口墨盒7之间的油墨管路上,用于消除油墨管路中的气体。In one embodiment, the ceramic inkjet printer ink path further includes: a defoamer 6 and a first ultrasonic detector 5; the defoamer 6 is mounted on the ink inlet circulation gear pump 4 and the It is described on the ink line between the ink cartridges 7 for eliminating the gas in the ink line.
可选地,所述第一超声波检测仪5安装在所述消泡器和所述进墨口循环齿轮泵4之间的油墨管路上,用于检测所述进墨口循环齿轮泵4出口段的油墨管路是否有墨水流动。Optionally, the first ultrasonic detector 5 is mounted on an ink line between the defoamer and the ink inlet circulation gear pump 4 for detecting the outlet section of the ink inlet circulation gear pump 4. Whether the ink line has ink flow.
可选地,所述第一超声波检测仪5采用对射夹管式超声波检测仪,所述第一超声波检测仪5按照预设角度挟持在油墨管路上。Optionally, the first ultrasonic detector 5 adopts a collimator type ultrasonic detector, and the first ultrasonic detector 5 is held on the ink pipeline at a preset angle.
本实施例中,当所述油墨管路中有墨水流动时,所述第一超声波检测仪5的发送端发出的超声波信号被所述油墨管路中的墨水阻断,则所述第一超声波检测仪5的接收端不能接收到超声波信号;则确定所述进墨口循环齿轮泵4运行正常。当所述油墨管路中没有墨水流动时,所述第一超声波检测仪5的发送端发出的超声波信号被所述第一超声波检测仪5的接收端接收;则确定所述进墨口循环齿轮泵4有磨损,提醒更换所述进墨口循环齿轮泵。In this embodiment, when the ink flows in the ink line, the ultrasonic signal emitted by the transmitting end of the first ultrasonic detector 5 is blocked by the ink in the ink line, and the first ultrasonic wave The receiving end of the detector 5 cannot receive the ultrasonic signal; then it is determined that the ink inlet circulating gear pump 4 is operating normally. When no ink flows in the ink line, the ultrasonic signal emitted by the transmitting end of the first ultrasonic detector 5 is received by the receiving end of the first ultrasonic detector 5; then the ink inlet circulating gear is determined The pump 4 is worn, reminding the replacement of the ink inlet circulation gear pump.
本实施例,通过在进墨口循环齿轮泵4出口段的油墨管路上安装第一超声波检测仪5,从而可以实时监测所述进墨口循环齿轮泵4是否运行正常,当该进墨口循环齿轮泵4运行正常时,油墨管路中充满墨水。当进墨口循环齿轮泵4磨损后,由于缺乏动力,墨水在油墨管路中停止循环,此时第一超声波检测仪5夹持的油墨管路会出现真空,第一超声波检测仪5的接收端能够接收到第一超声波检测仪5的发送端发送的信号。从而可以利用第一超声波检测仪5检测出进墨口循环齿轮泵4的出口是否有墨水在流动,以此来判断进墨口循环齿轮泵4是否磨损,当有磨损时,及时提醒更换已磨损的齿轮泵,防止墨水沉淀,造成喷头堵塞。In this embodiment, by installing the first ultrasonic detector 5 on the ink line of the outlet section of the ink inlet circulation gear pump 4, it is possible to monitor in real time whether the ink inlet circulation gear pump 4 is operating normally, and when the ink inlet is circulated When the gear pump 4 is operating normally, the ink line is filled with ink. When the ink inlet circulation gear pump 4 is worn, the ink stops circulating in the ink line due to lack of power, and at this time, the ink line held by the first ultrasonic detector 5 will have a vacuum, and the first ultrasonic detector 5 receives The terminal can receive the signal transmitted by the transmitting end of the first ultrasonic detector 5. Therefore, the first ultrasonic detector 5 can detect whether there is ink flowing in the outlet of the ink inlet circulation gear pump 4, thereby judging whether the ink inlet circulation gear pump 4 is worn, and when there is wear, promptly reminding that the replacement has worn out. The gear pump prevents ink from settling and causes the nozzle to clog.
其中一种实施方式中,所述陶瓷喷墨打印机墨路,还包括:第二超 声波检测仪12;所述第二超声波检测仪12安装在所述出墨口循环齿轮泵11和所述出墨口墨盒9之间的油墨管路上,用于检测所述出墨口循环齿轮泵11出口段的油墨管路是否有墨水流动。In one embodiment, the ceramic inkjet printer ink path further includes: a second ultrasonic detector 12; the second ultrasonic detector 12 is mounted on the ink outlet circulation gear pump 11 and the ink discharge The ink line between the ink cartridges 9 is used to detect whether or not the ink line of the outlet section of the ink discharge port circulating gear pump 11 has ink flow.
可选地,所述第二超声波检测仪12采用对射夹管式超声波检测仪,所述第二超声波检测仪12按照预设角度挟持在油墨管路上。Optionally, the second ultrasonic detector 12 adopts a collimating ultrasonic detector, and the second ultrasonic detector 12 is held on the ink pipeline at a preset angle.
本实施例中,当所述油墨管路中有墨水流动时,所述第二超声波检测仪12的发送端发出的超声波信号被所述油墨管路中的墨水阻断,所述第二超声波检测仪12的接收端不能接收到超声波信号;从而可以确定所述出墨口循环齿轮泵运行正常。当所述油墨管路中没有墨水流动时,所述第二超声波检测仪12的发送端发出的超声波信号被所述第二超声波检测仪12的接收端接收;则确定所述出墨口循环齿轮泵11有磨损,提醒更换所述出墨口循环齿轮泵。In this embodiment, when ink flows in the ink line, the ultrasonic signal emitted by the transmitting end of the second ultrasonic detector 12 is blocked by the ink in the ink line, and the second ultrasonic detecting The receiving end of the meter 12 cannot receive the ultrasonic signal; thus, it can be determined that the ink outlet circulating gear pump is operating normally. When there is no ink flowing in the ink pipeline, the ultrasonic signal emitted by the transmitting end of the second ultrasonic detector 12 is received by the receiving end of the second ultrasonic detector 12; then the ink outlet circulating gear is determined The pump 11 is worn to remind the replacement of the outlet port circulation gear pump.
本实施例,通过在出墨口循环齿轮泵11出口段的油墨管路上安装第二超声波检测仪12,从而可以实时监测所述出墨口循环齿轮泵11是否运行正常,当该出墨口循环齿轮泵11运行正常时,油墨管路中充满墨水。当出墨口循环齿轮泵11磨损后,由于缺乏动力,墨水在油墨管路中停止循环,此时第二超声波检测仪12夹持的油墨管路会出现真空,第二超声波检测仪12的接收端能够接收到第二超声波检测仪12的发送端发送的信号。从而可以利用第二超声波检测仪12检测出出墨口循环齿轮泵11的出口是否有墨水在流动,以此来判断出墨口循环齿轮泵11是否磨损,当有磨损时,及时提醒更换已磨损的齿轮泵,防止墨水沉淀,造成喷头堵塞。In this embodiment, by installing the second ultrasonic detector 12 on the ink line of the outlet section of the ink outlet circulation gear pump 11, it is possible to monitor in real time whether the ink outlet circulation gear pump 11 is operating normally, and when the ink outlet is circulating When the gear pump 11 is operating normally, the ink line is filled with ink. When the ink outlet circulation gear pump 11 is worn, the ink stops circulating in the ink line due to lack of power, and at this time, the ink line held by the second ultrasonic detector 12 is vacuumed, and the second ultrasonic detector 12 receives The terminal can receive the signal transmitted by the transmitting end of the second ultrasonic detector 12. Therefore, the second ultrasonic detector 12 can detect whether there is ink flowing in the outlet of the ink outlet circulation gear pump 11, thereby judging whether the ink circulation gear pump 11 is worn, and when there is wear, promptly reminding that the replacement has worn out. The gear pump prevents ink from settling and causes the nozzle to clog.
其中一种实施方式中,所述陶瓷喷墨打印机墨路,还包括:电子真空比例阀13、阻尼阀14、三通阀16;所述电子真空比例阀13、阻尼阀14、三通阀16安装在所述进墨口缓冲罐3和出墨口缓冲罐10之间的油墨管路上,用于控制喷头8两端的压力。In one embodiment, the ceramic inkjet printer ink path further includes: an electronic vacuum proportional valve 13, a damping valve 14, and a three-way valve 16; the electronic vacuum proportional valve 13, the damping valve 14, and the three-way valve 16 It is installed on the ink line between the ink inlet buffer tank 3 and the ink outlet buffer tank 10 for controlling the pressure at both ends of the nozzle 8.
其中一种实施方式中,所述陶瓷喷墨打印机墨路,还包括:第三超声波检测仪15;所述第三超声波检测仪15安装在所述阻尼阀14和所述三通阀16之间的油墨管路上,用于检测所述阻尼阀14和所述三通阀16之间的油墨管路是否有墨水流动。In one embodiment, the ceramic inkjet printer ink path further includes: a third ultrasonic detector 15; the third ultrasonic detector 15 is installed between the damping valve 14 and the three-way valve 16 On the ink line, it is used to detect whether the ink line between the damping valve 14 and the three-way valve 16 has ink flow.
可选地,所述第三超声波检测仪15采用对射夹管式超声波检测仪,所述第三超声波检测仪15按照预设角度挟持在油墨管路上。Optionally, the third ultrasonic detector 15 adopts a collimating ultrasonic detector, and the third ultrasonic detector 15 is held on the ink pipeline at a preset angle.
本实施例中,当所述油墨管路中没有墨水流动时,所述第三超声波检测仪15的发送端发出的超声波信号被所述第三超声波检测仪15的接收端接收;则确定所述电子真空比例阀13中没有墨水进入。当所述油墨管路中有墨水流动时,所述第三超声波检测仪15的发送端发出的超声波信号被所述油墨管路中的墨水阻断,所述第三超声波检测仪15的接收端不能接收到超声波信号;则确定所述电子真空比例阀13中有墨水进入,控制所述阻尼阀14切断所述油墨管路。In this embodiment, when there is no ink flowing in the ink pipeline, the ultrasonic signal emitted by the transmitting end of the third ultrasonic detector 15 is received by the receiving end of the third ultrasonic detector 15; No ink enters in the electronic vacuum proportional valve 13. When there is ink flowing in the ink line, the ultrasonic signal emitted from the transmitting end of the third ultrasonic detector 15 is blocked by the ink in the ink line, and the receiving end of the third ultrasonic detector 15 The ultrasonic signal cannot be received; then it is determined that ink is entered in the electronic vacuum proportional valve 13, and the damping valve 14 is controlled to cut off the ink line.
本实施例,采有电子式真空比例阀13来控制喷头8两端的压力,真空比例阀13通过阻尼阀14、三通阀16与两个缓冲罐(进墨口缓冲罐3和出墨口缓冲罐10)连接。在阻尼阀14和三通阀16之间的管路上通过安装第三超声波检测仪15来检测是否有墨水倒吸进入电子式真空比例阀13。当第三超声波检测仪15检测到油墨管路内有液体墨水时,生成相应的反馈信号,根据该反馈信号控制阻尼阀14切断油墨管路,从而有效防止墨水进入电子式真空比例阀13,避免电子式真空比例阀13被损坏。In this embodiment, an electronic vacuum proportional valve 13 is adopted to control the pressure at both ends of the spray head 8. The vacuum proportional valve 13 passes through the damping valve 14, the three-way valve 16, and two buffer tanks (the ink inlet buffer tank 3 and the ink outlet port buffer) Tank 10) connected. A third ultrasonic detector 15 is mounted on the line between the damper valve 14 and the three-way valve 16 to detect whether or not ink is sucked into the electronic vacuum proportional valve 13. When the third ultrasonic detector 15 detects that there is liquid ink in the ink pipeline, a corresponding feedback signal is generated, and the damping valve 14 is controlled to cut off the ink pipeline according to the feedback signal, thereby effectively preventing the ink from entering the electronic vacuum proportional valve 13 and avoiding The electronic vacuum proportional valve 13 is damaged.
进一步地,由于切断了油墨管路,使得墨盒中的气路封闭,使喷头8喷孔两侧的压力能维持一段时间,从而可以减少喷头滴墨现象的出现。Further, since the ink line is cut off, the air path in the ink cartridge is closed, so that the pressure on both sides of the nozzle 8 can be maintained for a period of time, thereby reducing the occurrence of ink drop on the nozzle.
本发明还提供一种打印机,应用图1所示的陶瓷喷墨打印机墨路。其实现过程和技术效果请参考图1所示装置的相关描述,此处不再赘述。The present invention also provides a printer to which the ink path of the ceramic ink jet printer shown in Fig. 1 is applied. For the implementation process and technical effects, please refer to the related description of the device shown in FIG. 1 , and details are not described herein again.
本实施例,通过超声波检测仪来对陶瓷喷墨打印机墨路中重要的元器件进行监控和保护,有效降低了维护成本,提高陶瓷喷墨打印机墨路的稳定性,提高打印质量,并且延长了喷头的使用寿命。In this embodiment, the important components in the ink path of the ceramic inkjet printer are monitored and protected by the ultrasonic detector, which effectively reduces the maintenance cost, improves the stability of the ink path of the ceramic inkjet printer, improves the print quality, and prolongs the length. The service life of the nozzle.
在本发明的描述中,需要理解的是,所使用的术语“中心”、“长度”、“宽度”、“厚度”、“顶端”、“底端”、“上”、“下”、“左”、“右”、“前”、“后”、“竖直”、“水平”、“内”、“外”“轴向”、“周向”等指示方位或位置关系均可以为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的位置或原件必须具有特定的方位、以特定的构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it is to be understood that the terms "center", "length", "width", "thickness", "top", "bottom", "upper", "lower", " Left or right, right, front, back, vertical, horizontal, inner, outer, axial, circumferential, etc. The orientation or positional relationship shown in the drawings is merely for the convenience of the description of the present invention and the description of the present invention, and is not intended to indicate or imply that the position or the original is to have a specific orientation, a specific configuration and operation, and therefore cannot be understood as a Limitations of the invention.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等应做广义理解,例如可以是固定连接,也可以是可拆卸连接,或成为一体;可以是机械连接,也可以是电连接或者可以互相通讯;可以是直接相连,也可以通过中间媒介间接相连,可以使两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, the terms "installation", "connected", "connected", "fixed" and the like should be understood broadly, and may be, for example, a fixed connection or a detachable connection, or It can be a mechanical connection, it can be a mechanical connection, or it can be electrically connected or can communicate with each other; it can be directly connected or indirectly connected through an intermediate medium, which can make the internal connection of two components or the interaction of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood on a case-by-case basis.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, and are not intended to be limiting; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art will understand that The technical solutions described in the foregoing embodiments may be modified, or some or all of the technical features may be equivalently replaced; and the modifications or substitutions do not deviate from the technical solutions of the embodiments of the present invention. range.
Claims (10)
- 一种陶瓷喷墨打印机墨路,包括:油墨管路、墨桶、墨盒、驱动组件、喷头,所述驱动组件通过油墨管路将墨桶中的墨水压入到所述墨盒中,所述墨盒与喷头相连,其特征在于,还包括:至少一个超声波检测仪;An inkjet printer ink path comprising: an ink line, an ink tank, an ink cartridge, a driving component, and a spray head, wherein the driving component presses ink in the ink tank into the ink cartridge through an ink pipeline, the ink cartridge Connected to the spray head, characterized in that it further comprises: at least one ultrasonic detector;所述超声波检测仪安装在所述驱动组件和墨盒之间,用于检测所述驱动组件的出口是否有墨水流动。The ultrasonic detector is installed between the drive assembly and the ink cartridge for detecting whether the outlet of the drive assembly has ink flow.
- 根据权利要求1所述的陶瓷喷墨打印机墨路,其特征在于,还包括:供墨泵、进墨口缓冲罐、出墨口缓冲罐;且所述墨盒包括进墨口墨盒和出墨口墨盒,所述驱动组件包括进墨口循环齿轮泵和出墨口循环齿轮泵;其中:The ink path of the ceramic inkjet printer according to claim 1, further comprising: an ink supply pump, an ink inlet buffer tank, and an ink outlet buffer tank; and the ink cartridge comprises an ink inlet ink cartridge and an ink outlet An ink cartridge, the drive assembly comprising an ink inlet circulation gear pump and an ink outlet circulation gear pump; wherein:所述供墨泵将墨桶中的墨水压入所述进墨口缓冲罐中,所述进墨口缓冲罐与所述进墨口墨盒的后端连通,所述进墨口循环齿轮泵将进墨口缓冲罐中的墨水压入到所述进墨口墨盒的前端,所述进墨口墨盒的墨水通过喷头流到所述出墨口墨盒的前端,所述出墨口墨盒的后端与所述出墨口缓冲罐连通,所述出墨口缓冲罐中的墨水通过出墨口循环齿轮泵返回到出墨口墨盒的前端。The ink supply pump presses ink in the ink tank into the ink inlet buffer tank, and the ink inlet buffer tank communicates with a rear end of the ink inlet ink cartridge, and the ink inlet circulation gear pump will The ink in the ink inlet buffer tank is pressed into the front end of the ink inlet ink cartridge, and the ink of the ink inlet ink cartridge flows through the nozzle to the front end of the ink outlet ink cartridge, and the rear end of the ink outlet ink cartridge In communication with the ink outlet buffer tank, the ink in the ink outlet buffer tank is returned to the front end of the ink outlet ink cartridge through the ink outlet circulation gear pump.
- 根据权利要求2所述的陶瓷喷墨打印机墨路,其特征在于,还包括:消泡器和第一超声波检测仪;The inkjet printer ink path according to claim 2, further comprising: a defoamer and a first ultrasonic detector;所述消泡器安装在所述进墨口循环齿轮泵和所述进墨口墨盒之间的油墨管路上,用于消除油墨管路中的气体;The defoamer is mounted on an ink line between the ink inlet circulation gear pump and the ink inlet ink cartridge for eliminating gas in the ink pipeline;所述第一超声波检测仪安装在所述消泡器和所述进墨口循环齿轮泵之间的油墨管路上,用于检测所述进墨口循环齿轮泵出口段的油墨管路是否有墨水流动。The first ultrasonic detector is installed on an ink line between the defoamer and the ink inlet circulation gear pump for detecting whether the ink line of the outlet section of the ink inlet circulation gear pump has ink flow.
- 根据权利要求2或3所述的陶瓷喷墨打印机墨路,其特征在于,所述第一超声波检测仪采用对射夹管式超声波检测仪,所述第一超声波检测仪按照预设角度挟持在油墨管路上;The ink path of the ceramic ink jet printer according to claim 2 or 3, wherein the first ultrasonic detector adopts a collimator type ultrasonic detector, and the first ultrasonic detector is held at a preset angle On the ink line;当所述油墨管路中有墨水流动时,所述第一超声波检测仪的发送端发出的超声波信号被所述油墨管路中的墨水阻断,则所述第一超声波检测仪的接收端不能接收到超声波信号;则确定所述进墨口循环齿轮泵运 行正常;When the ink in the ink line flows, the ultrasonic signal emitted by the transmitting end of the first ultrasonic detector is blocked by the ink in the ink line, and the receiving end of the first ultrasonic detector cannot Receiving an ultrasonic signal; determining that the ink inlet circulation gear pump is operating normally;当所述油墨管路中没有墨水流动时,所述第一超声波检测仪的发送端发出的超声波信号被所述第一超声波检测仪的接收端接收;则确定所述进墨口循环齿轮泵有磨损,提醒更换所述进墨口循环齿轮泵。When there is no ink flowing in the ink pipeline, the ultrasonic signal emitted by the transmitting end of the first ultrasonic detector is received by the receiving end of the first ultrasonic detector; then it is determined that the ink inlet circulating gear pump has Wear, remind the replacement of the ink inlet circulation gear pump.
- 根据权利要求2所述的陶瓷喷墨打印机墨路,其特征在于,还包括:第二超声波检测仪;The inkjet printer ink path according to claim 2, further comprising: a second ultrasonic detector;所述第二超声波检测仪安装在所述出墨口循环齿轮泵和所述出墨口墨盒之间的油墨管路上,用于检测所述出墨口循环齿轮泵出口段的油墨管路是否有墨水流动。The second ultrasonic detector is installed on the ink line between the ink outlet circulation gear pump and the ink outlet ink cartridge, and is used for detecting whether the ink pipeline of the outlet section of the ink outlet circulation gear pump has The ink flows.
- 根据权利要求5所述的陶瓷喷墨打印机墨路,其特征在于,所述第二超声波检测仪采用对射夹管式超声波检测仪,所述第二超声波检测仪按照预设角度挟持在油墨管路上;The ink path of the ceramic ink jet printer according to claim 5, wherein the second ultrasonic detector adopts a collimator type ultrasonic detector, and the second ultrasonic detector holds the ink tube at a preset angle. On the road当所述油墨管路中有墨水流动时,所述第二超声波检测仪的发送端发出的超声波信号被所述油墨管路中的墨水阻断,所述第二超声波检测仪的接收端不能接收到超声波信号;则确定所述出墨口循环齿轮泵运行正常;When there is ink flowing in the ink line, an ultrasonic signal emitted from a transmitting end of the second ultrasonic detector is blocked by ink in the ink line, and a receiving end of the second ultrasonic detecting device cannot receive Obtaining an ultrasonic signal; determining that the ink outlet circulation gear pump is operating normally;当所述油墨管路中没有墨水流动时,所述第二超声波检测仪的发送端发出的超声波信号被所述第二超声波检测仪的接收端接收;则确定所述出墨口循环齿轮泵有磨损,提醒更换所述出墨口循环齿轮泵。When there is no ink flowing in the ink pipeline, the ultrasonic signal emitted by the transmitting end of the second ultrasonic detector is received by the receiving end of the second ultrasonic detector; then it is determined that the ink outlet circulating gear pump has Wear, remind the replacement of the ink outlet cycle gear pump.
- 根据权利要求2所述的陶瓷喷墨打印机墨路,其特征在于,还包括:电子真空比例阀、阻尼阀、三通阀;The ink path of the ceramic inkjet printer according to claim 2, further comprising: an electronic vacuum proportional valve, a damping valve, and a three-way valve;所述电子真空比例阀、阻尼阀、三通阀安装在所述进墨口缓冲罐和出墨口缓冲罐之间的油墨管路上,用于控制喷头两端的压力。The electronic vacuum proportional valve, the damping valve and the three-way valve are installed on the ink line between the ink inlet buffer tank and the ink outlet buffer tank for controlling the pressure at both ends of the nozzle.
- 根据权利要求7所述的陶瓷喷墨打印机墨路,其特征在于,还包括:第三超声波检测仪;The inkjet printer ink path according to claim 7, further comprising: a third ultrasonic detector;所述第三超声波检测仪安装在所述阻尼阀和所述三通阀之间的油墨管路上,用于检测所述阻尼阀和所述三通阀之间的油墨管路是否有墨水流动。The third ultrasonic detector is mounted on the ink line between the damping valve and the three-way valve for detecting whether ink flow between the damping valve and the three-way valve has ink flow.
- 根据权利要求8所述的陶瓷喷墨打印机墨路,其特征在于,所述第三超声波检测仪采用对射夹管式超声波检测仪,所述第三超声波检测 仪按照预设角度挟持在油墨管路上;The ink path of the ceramic ink jet printer according to claim 8, wherein the third ultrasonic detector adopts a collimator type ultrasonic detector, and the third ultrasonic detector holds the ink tube at a preset angle. On the road当所述油墨管路中没有墨水流动时,所述第三超声波检测仪的发送端发出的超声波信号被所述第三超声波检测仪的接收端接收;则确定所述电子真空比例阀中没有墨水进入;When there is no ink flowing in the ink pipeline, the ultrasonic signal emitted by the transmitting end of the third ultrasonic detector is received by the receiving end of the third ultrasonic detector; then it is determined that there is no ink in the electronic vacuum proportional valve enter;当所述油墨管路中有墨水流动时,所述第三超声波检测仪的发送端发出的超声波信号被所述油墨管路中的墨水阻断,所述第三超声波检测仪的接收端不能接收到超声波信号;则确定所述电子真空比例阀中有墨水进入,控制所述阻尼阀切断所述油墨管路。When there is ink flowing in the ink line, an ultrasonic signal emitted from a transmitting end of the third ultrasonic detector is blocked by ink in the ink line, and a receiving end of the third ultrasonic detecting device cannot receive To the ultrasonic signal; determining that there is ink entering in the electronic vacuum proportional valve, and controlling the damping valve to cut off the ink line.
- 一种打印机,其特征在于,应用权利要求1-9任一项所述的陶瓷喷墨打印机墨路。A printer characterized by applying the ink path of the ceramic ink jet printer according to any one of claims 1-9.
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