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WO2019033894A1 - Rotary mechanism - Google Patents

Rotary mechanism Download PDF

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Publication number
WO2019033894A1
WO2019033894A1 PCT/CN2018/096240 CN2018096240W WO2019033894A1 WO 2019033894 A1 WO2019033894 A1 WO 2019033894A1 CN 2018096240 W CN2018096240 W CN 2018096240W WO 2019033894 A1 WO2019033894 A1 WO 2019033894A1
Authority
WO
WIPO (PCT)
Prior art keywords
oil
discharge
machine according
compressor
rotary machine
Prior art date
Application number
PCT/CN2018/096240
Other languages
French (fr)
Chinese (zh)
Inventor
赵跟辉
王石
周启明
毛安兵
Original Assignee
艾默生环境优化技术(苏州)有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201710701301.0A external-priority patent/CN109404289B/en
Priority claimed from CN201721025170.0U external-priority patent/CN207437367U/en
Application filed by 艾默生环境优化技术(苏州)有限公司 filed Critical 艾默生环境优化技术(苏州)有限公司
Priority to EP18846743.5A priority Critical patent/EP3670918A4/en
Priority to JP2020508359A priority patent/JP2020531728A/en
Priority to KR1020207006830A priority patent/KR20200040802A/en
Publication of WO2019033894A1 publication Critical patent/WO2019033894A1/en
Priority to JP2022163887A priority patent/JP2022183232A/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/02Lubrication; Lubricant separation
    • F04C29/026Lubricant separation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/02Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
    • F04C18/0207Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
    • F04C18/0215Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form where only one member is moving
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/0042Driving elements, brakes, couplings, transmissions specially adapted for pumps
    • F04C29/005Means for transmitting movement from the prime mover to driven parts of the pump, e.g. clutches, couplings, transmissions
    • F04C29/0057Means for transmitting movement from the prime mover to driven parts of the pump, e.g. clutches, couplings, transmissions for eccentric movement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/02Lubrication; Lubricant separation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2210/00Fluid
    • F04C2210/26Refrigerants with particular properties, e.g. HFC-134a
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2240/00Components
    • F04C2240/80Other components
    • F04C2240/807Balance weight, counterweight
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2210/00Working fluid
    • F05B2210/10Kind or type
    • F05B2210/14Refrigerants with particular properties, e.g. HFC-134a
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2260/00Function
    • F05B2260/98Lubrication

Definitions

  • the invention relates to a rotating machine.
  • Compressors typically include a compression mechanism, a drive shaft, and a motor.
  • the drive shaft is supported by bearings within the bearing housing and is rotated by the motor.
  • the rotation of the drive shaft in turn drives the movable member of the compression mechanism (for example, the orbiting scroll of the scroll compressor, the rotor of the rotor compressor, etc.) to compress the working fluid (for example, the refrigerant).
  • Each movable part of the compressor (for example, the scroll of the scroll compressor, the rotor of the rotor compressor, the bearing, etc.) requires lubrication of the lubricating oil to maintain the stability and reliability of the operation of the respective movable parts and the entire compressor. Sex. Therefore, the lubricating oil circulation system of the compressor is an important part of the compressor.
  • the lubricating oil is delivered from the oil sump to the respective movable parts of the compressor under the action of a pressure difference or under the action of a pumping mechanism to lubricate the various components to maintain the normal movement of the movable parts. Run and finally return to the oil pool.
  • the lubricating oil it can also carry away impurities between the contact surfaces of the various components to reduce wear and the tropical travel of the various components due to friction or current.
  • the compressor needs to properly control its lubricating oil circulation rate (also referred to as oil circulation rate).
  • the oil circulation rate can be understood as the (mass) ratio of the lubricating oil contained in each unit of the working fluid discharged from the compressor.
  • an oil and gas separation device can be provided in the compressor.
  • a compressor which is simple in structure, small in space, and highly efficient in controlling the oil circulation rate is desired.
  • An object of the present invention is to provide a rotary machine which is simple in structure, takes up less space, and can efficiently control oil circulation efficiency.
  • Another object of the present invention is to provide a compressor which is simple in manufacture and assembly, low in cost, and capable of properly controlling the oil circulation rate of the compressor.
  • a rotary machine comprising a housing, a rotating member and a discharge member.
  • An oil and gas mixture is contained in the housing.
  • the rotating member is disposed within the housing and rotatable about a rotational axis to drive the oil and gas mixture to form a cyclonic flow, whereby the content of oil in the oil and gas mixture is closer to the rotating member under centrifugal force The smaller.
  • the discharge member is disposed on the housing and extends radially inward from the housing to a position where the content of the oil is equal to or less than a predetermined amount.
  • the rotary machine according to the present invention can well control the lubricating oil circulation rate.
  • a distance between an end of the discharge member located in the housing and an outer peripheral surface of the rotating member is a predetermined distance from a diameter of a circular discharge passage of the discharge member The ratio between them is less than 1.5.
  • the ratio between the predetermined distance and the diameter of the circular discharge passage of the discharge member is greater than 0.25.
  • the ratio between the predetermined distance and the diameter of the circular discharge passage is between 0.4 and 0.5.
  • the rotating member has a first axial end surface and a second axial end surface in an axial direction
  • the discharge member is positioned between the first axial position and the second axial position, wherein a radial side of the discharge passage of the discharge member in the first axial position is located axially outward of the first axial end surface and an opposite radial other side of the discharge passage is opposite to the first An axial end face is aligned; in the second axial position, the radially other side of the discharge passage is located axially outside of the second axial end face and the radial one of the discharge passage The side is aligned with the second axial end face.
  • the discharge member is positioned to be substantially aligned with an axially central portion of the rotating member.
  • an end of the discharge member adjacent to the rotating member linearly extends in a horizontal direction perpendicular to the rotation axis, and an end surface of the end portion is inclined with respect to an outer circumferential surface of the rotating member Orientation.
  • an end of the discharge member adjacent the rotating member is bent in a circumferential direction of the rotating member and/or in a vertical direction parallel to the axis of rotation.
  • the discharge port of the discharge member is oriented to face the downstream side of the rotational direction of the rotating member, and the oil and gas mixture within the housing enters the discharge member via the discharge port.
  • the rotating member has a first axial end surface and a second axial end surface in an axial direction
  • the discharge member is positioned at the first axial end surface or the second axial end surface
  • the axially outer side, and an end of the discharge member located inside the housing extends inwardly to be flush with the outer peripheral surface of the rotating member or to extend radially inward of the outer peripheral surface of the rotating member.
  • the rotating member is in the form of a cam, an eccentric or a weight
  • the discharge member being in the form of an exhaust pipe or a discharge passage.
  • the rotary machine further includes a compression mechanism, a drive shaft, and a motor.
  • the compression mechanism is located within the housing and is configured to compress a working fluid.
  • the drive shaft is adapted to drive the compression mechanism.
  • the motor includes a stator and a rotor rotatable relative to the stator and configured to drive the drive shaft to rotate.
  • the rotating member is disposed on the drive shaft or on the rotor.
  • the rotating member is located between the compression mechanism and the motor or between the motor and the sump.
  • the rotating machine is a high pressure side scroll compressor.
  • the rotating member in the rotating machine can drive the surrounding oil and gas mixture to form a cyclone flow when rotating, the lubricating oil can be separated from the oil and gas mixture under the centrifugal force before the oil and gas mixture leaves the compressor, so as to well control the lubrication. Oil circulation rate.
  • the oil level in the oil sump in the compressor can be maintained at a desired level.
  • the amount of lubricating oil exiting the compressor into the compressor system can be reduced, for example, by reducing the amount of lubricating oil entering the heat exchanger, thereby increasing the overall operating efficiency of the compressor system.
  • FIG. 1 is a longitudinal sectional view of a compressor including an oil and gas separation device according to an embodiment of the present invention
  • Figure 2 is a schematic cross-sectional view of the oil and gas separation device of the compressor of Figure 1;
  • Figure 3 is a schematic view of the oil and gas separation device of Figure 1 showing different radial positions of the exhaust pipe relative to the weight;
  • Figure 4 is a schematic view of the oil and gas separation device of Figure 1 showing different axial positions of the exhaust pipe relative to the weight;
  • 5 and 6 are schematic views of a compressor having oil and gas separation devices located at different positions
  • Figure 7 is a graph showing the distance between the exhaust pipe and the weight and the circulation rate
  • Figure 8a is an oil and gas distribution diagram of a cross section of an oil and gas separation device according to the present invention.
  • Figure 8b is a cross-sectional oil and gas distribution diagram of the oil and gas separation device of the comparative example
  • Figure 9 is a schematic view similar to Figure 2 showing a variation of the exhaust pipe
  • Figure 10 is a longitudinal cross-sectional view of the oil and gas separation device of the compressor showing another variation of the exhaust pipe.
  • the "longitudinal direction” or “axial direction” referred to herein for the component refers to the direction parallel to the axis of rotation, and the "radial direction”. It refers to the direction perpendicular to the axis of rotation.
  • the terms “first”, “second”, and the like, as used herein, are used to distinguish different components and are not intended to represent a sequence or other meaning.
  • a compressor 10 includes a housing 11, a compression mechanism 12 disposed within the housing 11, a motor 13, and a drive shaft (which may also be referred to as a rotating shaft or crankshaft) 14.
  • the motor 13 includes a stator 13b fixed to the casing 11, and a rotor 13a positioned inside the stator 13b and fixed to the drive shaft 14. When the motor 13 is activated, the rotor 13a rotates and drives the drive shaft 14 to rotate together.
  • the drive shaft 14 is fitted with the compression mechanism 12 to drive the compression mechanism 12 to compress the working fluid (typically gaseous) as the drive shaft 14 rotates.
  • the eccentric crank pin 14b of the drive shaft 14 is fitted in the movable scroll 12b of the compression mechanism 12 to drive the movable scroll 12b to rotate.
  • the compressor 10 also includes a main bearing housing 15 that is fixed to the housing 11.
  • the main bearing housing 15 rotatably supports the drive shaft 14 via the main bearing 15a, and supports the compression mechanism 12, particularly the movable scroll member 12b.
  • the compression mechanism 12 includes a fixed scroll member 12a fixed to the housing 11 or the main bearing housing 15 and an orbiting scroll member 12b movable relative to the fixed scroll member 12a. Driven by the drive shaft 14, the orbiting scroll member 12b moves about the fixed scroll member 12a (i.e., the central axis of the orbiting scroll member moves around the central axis of the scroll member, but the orbiting scroll member itself does not Will rotate around its own central axis).
  • a series of compression chambers whose volume gradually decreases from the radially outer side to the radially inner side are formed between the spiral blade of the fixed scroll member 12a and the spiral blade of the movable scroll member 12b. The working fluid is compressed in these compression chambers and then discharged through the exhaust port 17 of the compression mechanism 12.
  • the exhaust port 17 of the compression mechanism 12 is generally disposed at substantially the center of the end plate of the fixed scroll member 12a.
  • centrifugal force or centrifugal moment generated by the rotation of the eccentric member may cause vibration of the compressor.
  • a counterweight is placed over the rotating component to provide a counter-centrifugal force or centrifugal moment to balance the amount of imbalance created by the eccentric component.
  • the weight 110 is fixed to the outer peripheral surface of the drive shaft 14 and adjacent to the main bearing housing 15, and the weight 210 is disposed on the end surface of the rotor 13a of the motor 13 facing the compression mechanism 12.
  • the weight 310 is disposed on an end face of the rotor 13a of the motor 13 facing away from the compression mechanism 12.
  • an oil reservoir 20 for storing lubricating oil is provided at the bottom of the compressor housing 11.
  • a passage 14a extending substantially in the axial direction thereof may be formed in the drive shaft 14, through which the lubricating oil in the oil reservoir 20 is supplied to the respective bearings of the compressor, between the main bearing housing 15 and the movable scroll member 12b. Support surface, as well as components such as compression mechanisms. After lubricating the various components of the compressor, the lubricating oil is returned to the sump 20.
  • the compressor 10 is a high pressure side scroll compressor.
  • An exhaust pipe (discharge member) 130 is provided on the casing 11.
  • the low pressure working fluid is directly supplied to the suction or low pressure chamber of the compression mechanism 12 through an intake pipe (not shown) and an intake port (not shown) of the compression mechanism, and then compressed and exhausted from the compression mechanism 12. 17 is discharged into the space surrounded by the casing 11 of the compressor.
  • the exhaust pipe 130 is sealingly mounted in the housing 11 to discharge compressed gas from the compressor 10.
  • the working fluid discharged from the exhaust port 17 is mixed with lubricating oil, and the movement of the components of the movable scroll member 12b, the rotor 13a of the motor 13, and the like is also supplied from the passage 14a of the drive shaft 14.
  • the lubricating oil is distributed in the space inside the compressor housing 11 in the form of an oil mist. Therefore, the high-pressure working fluid to be discharged from the exhaust pipe 130 to the compressor often contains lubricating oil, and therefore it is necessary to control the amount of lubricating oil in the working fluid discharged from the compressor via the exhaust pipe 130 to control the oil circulation rate of the entire compressor ( OCR).
  • an oil and gas separation device may be provided in the compressor 10.
  • the additionally provided oil and gas separation device needs to occupy a certain space and complicate the manufacturing and assembly process.
  • the inventors of the present application conceived a solution which can utilize the existing components in the compressor and separate the high-pressure working fluid by centrifugal force only by rationally arranging the relative positional relationship between the respective members.
  • the lubricating oil is discharged and the working fluid containing reduced or even no lubricating oil is discharged to properly control the oil circulation rate (OCR) of the compressor.
  • OCR oil circulation rate
  • the oil and gas separation device includes a balance block 110 and an exhaust pipe 130.
  • the weight block 110 is fixed to the outer peripheral surface of the drive shaft 14 and is rotatable together with the drive shaft 14.
  • the axis of rotation of the weight 110 is also the axis of rotation of the drive shaft 14, ie, the longitudinal center axis of the drive shaft 14.
  • the exhaust pipe 130 is located outside the weight 110 in the radial direction and is sealingly fixed to the casing 11.
  • the weight block 110 has an outer peripheral surface 111 adjacent to and facing the exhaust pipe 130, a first axial end surface 115 and a second axial end surface 117 opposed to each other.
  • the weight may have a radially protruding portion 112 that protrudes outward in the radial direction, and an axial protrusion 114 that extends axially from the second axial end surface 117.
  • the structure of the weight may vary depending on the particular application.
  • the weight may have only any of a radial projection and an axial projection.
  • the weight may have an axial projection extending axially from the first axial end surface.
  • the radial projection 112 and the axial projection 114 of the weight 110 can agitate the surrounding oil and gas mixture discharged from the exhaust port 17 and force the surrounding oil and gas mixture to form. Cyclone flow. Under the action of the centrifugal force, the lubricating oil in the oil and gas mixture is slid radially outward to the casing 11 and flows downwardly along the casing 11 into the sump 20 under the force of gravity. Thus, the amount of lubricating oil in the oil and gas mixture near the weight block 110 is small, and the amount of lubricating oil in the oil and gas mixture near the casing 11 is higher.
  • the lubricating oil content in the oil and gas mixture increases in the direction from the weight block 110 to the casing 11.
  • the lubricating oil content in the radially inner hydrocarbon mixture of the cyclone flow is less than the lubricating oil content in the radially outer oil and gas mixture of the cyclonic flow. Therefore, the inventors propose to position the end of the exhaust pipe located inside the casing within the range of the cyclone flow caused by the rotation of the weight, in particular in the radially inner portion of the cyclone flow.
  • the desired content of the lubricating oil in the oil and gas mixture to be discharged may be predetermined in accordance with the desired oil circulation rate.
  • the position of the exhaust pipe can then be determined based on a predetermined desired content (also referred to as a "predetermined content"). That is, the exhaust pipe may be extended radially inward from the casing to a position where the content of the lubricating oil in the oil and gas mixture is less than or equal to the predetermined content.
  • a predetermined desired content also referred to as a "predetermined content”
  • the inventive concept of the present invention is based on the principle that the swirl flow caused by the rotation of the weight 110 causes the gradient of the lubricating oil content between the weight 110 and the casing 11 to change and the relative relationship between the exhaust pipe 130 and the weight 110 is passed.
  • the positional relationship is to obtain a desired reduction in oil circulation rate.
  • the exhaust pipe will also extend into the compressor casing for a certain length, but in this case, the extension length of the exhaust pipe can be as long as the installation requirements are met, so the exhaust The projecting end of the tube tends to be closer to the compressor housing.
  • the exhaust pipe since the lubricating oil flows along the inner surface of the compressor casing, the exhaust pipe also extends into the compressor casing for a length to prevent the lubricating oil from flowing into the exhaust pipe.
  • the setting of the extension length of the exhaust pipe in the conventional compressor is independent of the rotation of the balance block, the cyclone flow generated by the rotation of the balance block, and the like.
  • the exhaust pipe 130 may be positioned closer to the weight 110 between the housing 11 and the weight 110 in accordance with the inventive concepts of the present invention.
  • the exhaust pipe 130 is disposed adjacent to the weight 110, that is, at a predetermined distance from the outer circumferential surface of the weight 110 to discharge a working fluid containing a reduced amount of lubricating oil or even no lubricating oil that satisfies the need. .
  • the exhaust pipe 130 is a circular tubular member and has a circular discharge passage 133.
  • the exhaust pipe 130 also has an end face 131 adjacent to the weight 110.
  • the end face 131 of the exhaust pipe 130 located within the housing extends inwardly from the wall of the housing to the vicinity of the weight 110.
  • the end surface 131 of the exhaust pipe 130 has a certain distance L from the outer peripheral surface 111 of the weight 110. It is desirable that the distance L can both facilitate the discharge of the working fluid via the exhaust pipe 130 and ensure that the discharged working fluid contains a lower level of lubricating oil.
  • the distance L may be determined according to operating conditions, for example, the rotational speed of the weight 110, the ambient pressure, the distance of the weight 110 to the housing 11, the amount of lubricating oil in the working fluid discharged through the exhaust port 17, via the exhaust pipe. 130 The desired amount of lubricating oil in the working fluid discharged, and the like.
  • the distance L may be predetermined or may vary depending on the operation of the compressor.
  • the end surface 131 of the exhaust pipe 130 is as close as possible to the outer circumferential surface 111 of the weight 110 to provide a better oil and gas separation effect, but at the same time, it is desirable that the end surface 131 of the exhaust pipe 130 and the outer circumferential surface 111 of the weight 110 The distance between them is not too small and the flow area of the exhaust pipe 130 is reduced.
  • lower amount of lubricating oil or “reduced amount of lubricating oil” or the like means that the amount of lubricating oil in the working fluid discharged through the exhaust pipe 130 is less than that in the compressor casing 11.
  • the amount of lubricating oil in the fluid is within the range of a suitable lubricating oil circulation rate (OCR).
  • OCR lubricating oil circulation rate
  • the ratio L/D of the distance L to the diameter D may be less than about 1.5. In some examples, the ratio L/D of distance L to diameter D can be greater than about 0.25. In some examples, the ratio L/D of distance L to diameter D can be between about 0.25 and 1.25, between about 0.4 and 1, between about 0.4 and 0.75, preferably between about 0.4 and 0.5. More preferably, the ratio of the distance L to the diameter D may be about 0.5. Referring to Figure 7, there is shown a graph of the distance and circulation rate between the exhaust pipe and the counterweight when the compressor is operated at 5400 RPM (revolutions per minute). In Fig.
  • the abscissa indicates the radial distance L between the end surface of the exhaust pipe and the outermost circumferential surface of the weight, where D represents the inner diameter of the exhaust pipe; and the ordinate represents the oil circulation rate OCR of the compressor.
  • L represents about 1/2 D
  • the oil circulation rate of the compressor is the lowest, about 1.08%.
  • the oil circulation rate exceeds 5% when the compressor is operated at 5400 RPM.
  • the compressor oil can be significantly reduced by arranging the exhaust pipe adjacent to the balance block, that is, by setting the distance between the exhaust pipe and the balance block within a certain range.
  • the cycle rate has achieved significant unexpected technical effects.
  • the test is carried out for a set of conventional compressors (C1) and three sets of inventive compressors (T1, T2 and T3) under different operating conditions (different speeds of the balancing mass), wherein the distance L in the compressor of the invention The ratio to the diameter D is 0.4.
  • the test result in the table is the amount of lubricating oil in the separated working fluid.
  • the exhaust pipe protrudes into the compressor casing only for the convenience of assembly, but is far from the balance block, that is, the distance from the balance pipe to the balance pipe is much larger than the inner diameter of the exhaust pipe.
  • the content of the lubricating oil in the working fluid discharged from the compressor according to the present invention is significantly lower than the content of the lubricating oil in the working fluid discharged from the conventional compressor.
  • the test results show that the liquid-gas separation device of the present invention can efficiently separate the lubricating oil from the oil-gas mixture. Therefore, the compressor of the present invention significantly reduces the circulation rate (OCR) of the lubricating oil. This is an unexpected effect of conventional compressors in the art prior to the present invention.
  • Figs. 8a and 8b which is a cross-sectional oil and gas distribution diagram of the oil and gas separation apparatus according to the present invention
  • Fig. 8b is a cross-sectional oil and gas distribution diagram of the oil and gas separation apparatus of the comparative example. It can be seen from Fig. 8b that there is a region with a high lubricating oil content near the outer peripheral surface of the balance block, and a region having a high lubricating oil content in the vicinity of the compressor casing, and a lubricating oil contained in the working fluid discharged from the exhaust pipe. The content is higher. In contrast, in Fig.
  • the region with a higher lubricating oil content is concentrated near the casing, so that the working fluid discharged from the exhaust pipe disposed adjacent to the balancing block contains a smaller amount of lubricating oil, thereby lowering the compressor. Oil circulation rate.
  • the balance weight acts as an active rotating member, and when it rotates, the surrounding oil and gas mixture is forced to form a cyclone flow, thereby pulling out the lubricating oil having a larger specific gravity radially outward by the centrifugal force. .
  • the working fluid near the balance block contains less lubricating oil and is easily discharged from the exhaust pipe provided near the balance block.
  • the end surface 131 of the exhaust pipe 130 may not be parallel to the outer circumferential surface 111 of the weight 110 in the direction of the rotation axis of the weight 110, but may face the weight 110 and be opposite to the weight 110
  • the outer peripheral surface 111 is inclined.
  • the discharge port of the exhaust pipe 130 may be oriented to face the downstream side of the rotation direction of the balance block, wherein the oil and gas mixture in the compressor casing enters the exhaust pipe via the discharge port and is discharged through the exhaust pipe compressor. In this way, the amount of lubricating oil entering the exhaust pipe 130 can be reduced, so that a better oil and gas separation effect can be achieved.
  • the exhaust pipe 130 may extend linearly from the compressor housing in a horizontal direction that is perpendicular to the direction of the axis of rotation of the weight 110.
  • the end surface 131 of the exhaust pipe 130 is oriented toward the outer circumferential surface 111 of the weight 110 and is inclined with respect to the outer circumferential surface 111 of the weight 110.
  • the angle between the end surface 131 of the exhaust pipe 130 and the central longitudinal axis of the exhaust pipe 130 is greater than 0 degrees but less than 90 degrees.
  • the end of the exhaust pipe 130 adjacent to the weight 110 may be bent in a circumferential direction of the weight 110 and/or in a vertical direction that is parallel to the axis of rotation of the weight 110. That is, the exhaust pipe 130 can include a bent end located within the housing. The bent end may be a curved arc shape or may be bent at a constant angle.
  • the bent end portion 230 of the exhaust pipe 130 is bent in the circumferential direction of the weight 110.
  • the discharge port at the end surface 231 of the bent end portion 230 may face downstream of the rotational direction of the weight block 110.
  • the bent end portion 330 of the exhaust pipe 130 is bent in a vertical direction parallel to the rotation axis of the weight 110.
  • the end face 331 of the bent end 330 can be oriented downward.
  • the end face 331 of the bent end 330 can be oriented downward or can be oriented in any other suitable direction that can reduce the amount of lubricating oil entering the exhaust pipe.
  • the exhaust pipe 130 may be positioned within a range of cyclonic flow caused by the rotation of the weight 110.
  • the exhaust pipe 130 may be positioned between the first axial position P1 and the second axial position P2.
  • the exhaust pipe 130 is located axially outward of the first axial end surface 115 of the weight 110 and is substantially aligned with the first axial end surface 115.
  • the radial side of the discharge passage 133 of the exhaust pipe 130 is located axially outward of the first axial end surface 115, and the opposite radial side of the discharge passage 133 is the other side.
  • An axial end face 115 is generally aligned.
  • the exhaust pipe 130 is located below the first axial end surface 115 of the weight 110 in the axial direction, and the axial direction of the discharge passage of the exhaust pipe 130 is the uppermost Portions are generally aligned with the first axial end face 115.
  • the exhaust pipe 130 is located axially outward of the second axial end surface 117 of the weight 110 and is substantially aligned with the second axial end surface 117.
  • the other radial side of the discharge passage of the exhaust pipe 130 is located axially outward of the second axial end surface 117, and the radial side of the discharge passage is the same
  • the two axial end faces 117 are generally aligned.
  • the exhaust pipe 130 is located above the second axial end surface 117 of the weight 110 in the axial direction, and the axial direction of the discharge passage of the exhaust pipe 130 is the most The lower portion is substantially aligned with the second axial end surface 117.
  • the exhaust pipe 130 may also be positioned axially outward of each of the first axial position P1 and the second axial position P2 (ie, lower than the first axial position P1, or greater than the second axis It is higher toward the position P2 and may extend further inward in the radial direction, for example, to be flush with the outer peripheral surface 111 of the weight 110, or even to the radially inner side of the outer peripheral surface 111 of the weight 110. Due to the cyclonic flow caused by the rotation of the weight 110, the working fluid discharged from the exhaust pipe 130 is still capable of maintaining a low oil circulation rate (OCR).
  • OCR oil circulation rate
  • the weight 110 is disposed on the outer peripheral surface of the drive shaft 14.
  • the oil and gas separation device may include a balance block and an exhaust pipe disposed on any other suitable rotating member.
  • the oil-gas separation device may include a weight 210 disposed on an end surface 1301 of the rotor 13a of the motor 13 facing the compression mechanism.
  • the oil-gas separation device may include a weight 310 disposed on an end surface 1302 of the rotor 13a of the motor 13 opposite to the compression mechanism.
  • the mutual positional relationship and dimensional relationship of the exhaust pipe 130 and the weight can be appropriately set with reference to the above description.
  • the oil and gas separation device is disposed between the main bearing housing 15 and the motor 13.
  • the oil and gas separation device may be disposed at any suitable location within the interior space defined by the compressor housing 11.
  • the oil and gas separation device may be located between the motor 13 and the oil reservoir 20.
  • the weight can have any suitable configuration as long as the weight can rotate and force the surrounding oil and gas mixture to form a cyclonic flow.
  • the weight can have a constant radial dimension or a varying radial dimension and/or can have a constant axial dimension or a varying axial dimension.
  • the weight may have a cylindrical outer peripheral surface, a tapered outer peripheral surface, or any other suitable shape outer peripheral surface capable of achieving the above-described effects.
  • the weights shown in the figures can be replaced by cams, eccentrics or any other suitable means capable of achieving the above.
  • the exhaust pipe can have any suitable structure and/or number as long as it can facilitate the discharge of the working fluid.
  • the exhaust pipe may include a flared end.
  • the exhaust pipe may include an end portion that is disposed obliquely with respect to an outer peripheral surface of the weight.
  • the end of the exhaust pipe adjacent to the balance weight is inclined downward, which may facilitate the outflow of lubricating oil on the inner wall of the exhaust pipe.
  • the compressor in the figure includes an exhaust pipe, however the number of exhaust pipes may be plural.
  • the exhaust pipe shown in the figures can also be replaced by a discharge channel provided in the fixed structure.
  • the oil and gas separation device may have no bottom, thereby allowing the lubricating oil to fall directly into the sump along the wall.
  • Other variations and modifications can be made by those skilled in the art without departing from the spirit and scope of the invention. All such variations and modifications are intended to fall within the scope of the invention.
  • all of the components described herein can be replaced by other technically equivalent components.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Compressor (AREA)
  • Applications Or Details Of Rotary Compressors (AREA)
  • Rotary Pumps (AREA)

Abstract

A rotary mechanism, comprising a housing (11), a rotary member (110) and a discharge member (130); an oil and gas mixture is contained in the housing (11); the rotary member (110) is provided in the housing (11) and is rotatable about a rotation axis to drive the oil and gas mixture to form a cyclone flow, whereby under a centrifugal force, the oil content in the oil and gas mixture is smaller as it approaches the rotary member (110); and the discharge member (130) is provided on the housing (11) and extends radially inwardly from the housing (11) to a position where the oil content is equal to or less than a preset amount.

Description

旋转机械Rotating machinery

本申请要求于2017年8月16日提交中国专利局、申请号为201710701301.0和201721025170.0、发明名称为“旋转机械”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。The present application claims priority to Chinese Patent Application No. PCT Application No. No. No. No. No. No. No. No. No. No. No. No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No No

技术领域Technical field

本发明涉及一种旋转机械。The invention relates to a rotating machine.

背景技术Background technique

本部分的内容仅提供了与本公开相关的背景信息,其可能并不构成现有技术。The content of this section merely provides background information related to the present disclosure, which may not constitute prior art.

压缩机(例如涡旋压缩机、转子压缩机等)通常包括压缩机构、驱动轴和马达。驱动轴由轴承座内的轴承支撑并且由马达驱动而旋转。驱动轴的旋转进而带动压缩机构的可动部件(例如,涡旋压缩机的动涡旋、转子压缩机的转子等)运动从而对工作流体(例如,制冷剂)进行压缩。压缩机的各个可动部件(例如,涡旋压缩机的动涡旋、转子压缩机的转子、轴承等)均需要润滑油的润滑以维持各个可动部件以及整个压缩机的工作稳定性和可靠性。因此,压缩机的润滑油循环系统是压缩机的重要组成部分。Compressors (eg, scroll compressors, rotor compressors, etc.) typically include a compression mechanism, a drive shaft, and a motor. The drive shaft is supported by bearings within the bearing housing and is rotated by the motor. The rotation of the drive shaft in turn drives the movable member of the compression mechanism (for example, the orbiting scroll of the scroll compressor, the rotor of the rotor compressor, etc.) to compress the working fluid (for example, the refrigerant). Each movable part of the compressor (for example, the scroll of the scroll compressor, the rotor of the rotor compressor, the bearing, etc.) requires lubrication of the lubricating oil to maintain the stability and reliability of the operation of the respective movable parts and the entire compressor. Sex. Therefore, the lubricating oil circulation system of the compressor is an important part of the compressor.

在压缩机运行时,润滑油例如在压差的作用下或者在泵油机构的作用下从油池被输送至压缩机的各个可动部件处以便对各个部件进行润滑从而维持可动部件的正常运转,最后还返回至油池。此外,在润滑油的循环过程中,它还可以将各个部件的接触表面之间的杂质带走以减小磨损,以及将各个部件的因摩擦或电流而产生的热带走。During operation of the compressor, the lubricating oil is delivered from the oil sump to the respective movable parts of the compressor under the action of a pressure difference or under the action of a pumping mechanism to lubricate the various components to maintain the normal movement of the movable parts. Run and finally return to the oil pool. In addition, during the circulation of the lubricating oil, it can also carry away impurities between the contact surfaces of the various components to reduce wear and the tropical travel of the various components due to friction or current.

在润滑油的循环过程中,有些润滑油会随着工作流体一起离开压缩机。如果离开压缩机的润滑油量太大,在压缩机工作一段时间之后,油池中的润滑油的量逐渐减少,即,油位下降,导致压缩机内的润滑油量 不足以维持可动部件的正常运转,因而导致压缩机无法正常工作。所以,维持压缩机内的油池的油位是非常重要的。另一方面,随着工作流体排出压缩机的润滑油也会附着到诸如冷凝器和蒸发器的盘管中,从而影响工作流体与周围空气的换热效率。因此,压缩机需要合理地控制其润滑油循环率(也称之为油循环率)。此处,油循环率可以理解为排出压缩机的每单位工作流体中所含润滑油的(质量)比率。During the circulation of the lubricating oil, some of the lubricating oil leaves the compressor with the working fluid. If the amount of lubricating oil leaving the compressor is too large, the amount of lubricating oil in the oil pool gradually decreases after the compressor is operated for a period of time, that is, the oil level drops, resulting in insufficient amount of lubricating oil in the compressor to maintain the movable parts. Normal operation, resulting in the compressor not working properly. Therefore, it is very important to maintain the oil level in the oil pool in the compressor. On the other hand, as the working fluid exits the compressor, the lubricating oil also adheres to the coils such as the condenser and the evaporator, thereby affecting the heat exchange efficiency of the working fluid with the surrounding air. Therefore, the compressor needs to properly control its lubricating oil circulation rate (also referred to as oil circulation rate). Here, the oil circulation rate can be understood as the (mass) ratio of the lubricating oil contained in each unit of the working fluid discharged from the compressor.

为控制油循环率,可以在压缩机中设置油气分离装置。然而,由于压缩机的壳体内部空间有限,因此期望一种结构简单、占用空间小但效率较高地控制油循环率的压缩机。In order to control the oil circulation rate, an oil and gas separation device can be provided in the compressor. However, since the internal space of the casing of the compressor is limited, a compressor which is simple in structure, small in space, and highly efficient in controlling the oil circulation rate is desired.

发明内容Summary of the invention

本发明的一个目的在于提供一种旋转机械,其结构简单,占用较小空间并且能够高效地控制油循环效率。An object of the present invention is to provide a rotary machine which is simple in structure, takes up less space, and can efficiently control oil circulation efficiency.

本发明的另一个目的在于提供一种压缩机,其制造和装配简化,成本较低,能够合理地控制压缩机的油循环率。Another object of the present invention is to provide a compressor which is simple in manufacture and assembly, low in cost, and capable of properly controlling the oil circulation rate of the compressor.

根据本发明的一个方面,提供了一种旋转机械,该旋转机械包括壳体、旋转构件和排出构件。所述壳体中容纳有油气混合物。所述旋转构件设置在所述壳体内并且能够围绕旋转轴线旋转以带动所述油气混合物形成旋风流,由此在离心力作用下所述油气混合物中的油的含量随着越靠近所述旋转构件而越小。所述排出构件设置在所述壳体上并且从所述壳体径向向内延伸到所述油的含量小于等于预定含量的位置处。根据本发明的旋转机械可以良好地控制润滑油循环率。According to an aspect of the invention, there is provided a rotary machine comprising a housing, a rotating member and a discharge member. An oil and gas mixture is contained in the housing. The rotating member is disposed within the housing and rotatable about a rotational axis to drive the oil and gas mixture to form a cyclonic flow, whereby the content of oil in the oil and gas mixture is closer to the rotating member under centrifugal force The smaller. The discharge member is disposed on the housing and extends radially inward from the housing to a position where the content of the oil is equal to or less than a predetermined amount. The rotary machine according to the present invention can well control the lubricating oil circulation rate.

在一些实施方式中,所述排出构件的位于所述壳体内的端部与所述旋转构件的外周面之间具有预定距离,所述预定距离与所述排出构件的圆形排出通道的直径之间的比率小于1.5。In some embodiments, a distance between an end of the discharge member located in the housing and an outer peripheral surface of the rotating member is a predetermined distance from a diameter of a circular discharge passage of the discharge member The ratio between them is less than 1.5.

在一些实施方式中,所述预定距离与所述排出构件的圆形排出通道的直径之间的比率大于0.25。In some embodiments, the ratio between the predetermined distance and the diameter of the circular discharge passage of the discharge member is greater than 0.25.

在一些实施方式中,所述预定距离与所述圆形排出通道的直径之间的 比率为0.4至0.5之间。In some embodiments, the ratio between the predetermined distance and the diameter of the circular discharge passage is between 0.4 and 0.5.

在一些实施方式中,所述旋转构件在轴向方向上具有第一轴向端面和第二轴向端面,所述排出构件定位在第一轴向位置与第二轴向位置之间,其中,在所述第一轴向位置中所述排出构件的排出通道的径向一侧位于所述第一轴向端面的轴向外侧而所述排出通道的相反的径向另一侧与所述第一轴向端面对齐;在所述第二轴向位置中所述排出通道的所述径向另一侧位于所述第二轴向端面的轴向外侧而所述排出通道的所述径向一侧与所述第二轴向端面对齐。In some embodiments, the rotating member has a first axial end surface and a second axial end surface in an axial direction, and the discharge member is positioned between the first axial position and the second axial position, wherein a radial side of the discharge passage of the discharge member in the first axial position is located axially outward of the first axial end surface and an opposite radial other side of the discharge passage is opposite to the first An axial end face is aligned; in the second axial position, the radially other side of the discharge passage is located axially outside of the second axial end face and the radial one of the discharge passage The side is aligned with the second axial end face.

在一些实施方式中,所述排出构件定位成与所述旋转构件的轴向中央部大致对准。In some embodiments, the discharge member is positioned to be substantially aligned with an axially central portion of the rotating member.

在一些实施方式中,所述排出构件的邻近所述旋转构件的端部沿垂直于所述旋转轴线的水平方向线性地延伸,并且所述端部的端面相对于所述旋转构件的外周面倾斜地定向。In some embodiments, an end of the discharge member adjacent to the rotating member linearly extends in a horizontal direction perpendicular to the rotation axis, and an end surface of the end portion is inclined with respect to an outer circumferential surface of the rotating member Orientation.

在一些实施方式中,所述排出构件的邻近所述旋转构件的端部沿所述旋转构件的周向方向和/或沿平行于所述旋转轴线的竖向方向弯折。In some embodiments, an end of the discharge member adjacent the rotating member is bent in a circumferential direction of the rotating member and/or in a vertical direction parallel to the axis of rotation.

在一些实施方式中,所述排出构件的排出口定向成面向所述旋转构件的旋转方向的下游侧,所述壳体内的油气混合物经由所述排出口进入所述排出构件。In some embodiments, the discharge port of the discharge member is oriented to face the downstream side of the rotational direction of the rotating member, and the oil and gas mixture within the housing enters the discharge member via the discharge port.

在一些实施方式中,所述旋转构件在轴向方向上具有第一轴向端面和第二轴向端面,所述排出构件定位在所述第一轴向端面或所述第二轴向端面的轴向外侧,并且所述排出构件的位于所述壳体内的端部向内延伸到与所述旋转构件的外周面齐平或者延伸到所述旋转构件的外周面的径向内侧。In some embodiments, the rotating member has a first axial end surface and a second axial end surface in an axial direction, and the discharge member is positioned at the first axial end surface or the second axial end surface The axially outer side, and an end of the discharge member located inside the housing extends inwardly to be flush with the outer peripheral surface of the rotating member or to extend radially inward of the outer peripheral surface of the rotating member.

在一些实施方式中,所述旋转构件为凸轮、偏心件或平衡块的形式,所述排出构件为排气管或者排出通道的形式。In some embodiments, the rotating member is in the form of a cam, an eccentric or a weight, the discharge member being in the form of an exhaust pipe or a discharge passage.

在一些实施方式中,旋转机械还包括压缩机构、驱动轴和马达。所述压缩机构位于所述壳体内并构造成对工作流体进行压缩。所述驱动轴适 于驱动所述压缩机构。所述马达包括定子和能够相对于所述定子旋转的转子并且构造成驱动所述驱动轴旋转。所述旋转构件设置在所述驱动轴上或者设置在所述转子上。In some embodiments, the rotary machine further includes a compression mechanism, a drive shaft, and a motor. The compression mechanism is located within the housing and is configured to compress a working fluid. The drive shaft is adapted to drive the compression mechanism. The motor includes a stator and a rotor rotatable relative to the stator and configured to drive the drive shaft to rotate. The rotating member is disposed on the drive shaft or on the rotor.

在一些实施方式中,所述旋转构件位于所述压缩机构与所述马达之间或者位于所述马达与储油槽之间。In some embodiments, the rotating member is located between the compression mechanism and the motor or between the motor and the sump.

在一些实施方式中,所述旋转机械为高压侧涡旋压缩机。In some embodiments, the rotating machine is a high pressure side scroll compressor.

在上述结构中,由于旋转机械中的旋转构件在旋转时能够带动周围油气混合物形成旋风流,在油气混合物离开压缩机之前可以在离心力作用下从油气混合物中分离出润滑油,以良好地控制润滑油循环率。一方面,可以将压缩机内油池的油位保持在期望水平处。另一方面,可以使离开压缩机进入压缩机系统中的润滑油量减小,例如,使进入换热器中的润滑油量减小,从而提高压缩机系统的整体工作效率。In the above structure, since the rotating member in the rotating machine can drive the surrounding oil and gas mixture to form a cyclone flow when rotating, the lubricating oil can be separated from the oil and gas mixture under the centrifugal force before the oil and gas mixture leaves the compressor, so as to well control the lubrication. Oil circulation rate. On the one hand, the oil level in the oil sump in the compressor can be maintained at a desired level. On the other hand, the amount of lubricating oil exiting the compressor into the compressor system can be reduced, for example, by reducing the amount of lubricating oil entering the heat exchanger, thereby increasing the overall operating efficiency of the compressor system.

附图说明DRAWINGS

通过以下参照附图的描述,本发明的一个或几个实施方式的特征和优点将变得更加容易理解,其中:The features and advantages of one or more embodiments of the present invention will become more <RTIgt;

图1是根据本发明实施方式的包括油气分离装置的压缩机的纵剖视图;1 is a longitudinal sectional view of a compressor including an oil and gas separation device according to an embodiment of the present invention;

图2是图1的压缩机的油气分离装置的横截面示意图;Figure 2 is a schematic cross-sectional view of the oil and gas separation device of the compressor of Figure 1;

图3是图1的油气分离装置的示意图,其示出了排气管相对于平衡块的不同径向位置;Figure 3 is a schematic view of the oil and gas separation device of Figure 1 showing different radial positions of the exhaust pipe relative to the weight;

图4是图1的油气分离装置的示意图,其示出了排气管相对于平衡块的不同轴向位置;Figure 4 is a schematic view of the oil and gas separation device of Figure 1 showing different axial positions of the exhaust pipe relative to the weight;

图5和图6是具有位于不同位置处的油气分离装置的压缩机的示意图;5 and 6 are schematic views of a compressor having oil and gas separation devices located at different positions;

图7是示出排气管与平衡块之间的距离和循环率的曲线图;Figure 7 is a graph showing the distance between the exhaust pipe and the weight and the circulation rate;

图8a是根据本发明的油气分离装置的横剖截面的油气分布图;Figure 8a is an oil and gas distribution diagram of a cross section of an oil and gas separation device according to the present invention;

图8b是对比示例的油气分离装置的横剖截面的油气分布图;Figure 8b is a cross-sectional oil and gas distribution diagram of the oil and gas separation device of the comparative example;

图9是与图2类似的示意图,其示出了排气管的一个变型;以及Figure 9 is a schematic view similar to Figure 2 showing a variation of the exhaust pipe;

图10是压缩机的油气分离装置的纵截面示意图,其示出了排气管的另一个变型。Figure 10 is a longitudinal cross-sectional view of the oil and gas separation device of the compressor showing another variation of the exhaust pipe.

具体实施方式Detailed ways

下面对优选实施方式的描述仅仅是示范性的,而绝不是对本发明及其应用或用法的限制。在各个附图中采用相同的附图标记来表示相同的部件,因此相同部件的构造将不再重复描述。The following description of the preferred embodiments is merely exemplary and is in no way limiting The same reference numerals are used in the respective drawings to refer to the same components, and thus the construction of the same components will not be repeatedly described.

为便于描述,在某个部件能够围绕旋转轴线旋转的情况下,本文针对该部件提及的“纵向方向”或“轴向方向”指的是与旋转轴线平行的方向,而“径向方向”则指的是垂直于旋转轴线的方向。本文中提及的“第一”、“第二”等词语仅用于区分不同的部件,并非用于表示顺序或其他含义。For ease of description, where a component is capable of rotating about an axis of rotation, the "longitudinal direction" or "axial direction" referred to herein for the component refers to the direction parallel to the axis of rotation, and the "radial direction". It refers to the direction perpendicular to the axis of rotation. The terms "first", "second", and the like, as used herein, are used to distinguish different components and are not intended to represent a sequence or other meaning.

下面参照附图来描述根据本发明的油气分离装置以及包括油气分离装置的压缩机。图中示出的是高压侧立式涡旋压缩机,然而,应理解的是,本发明还适用于其它类型的压缩机,例如,卧式涡旋压缩机、转子压缩机、活塞式压缩机等。An oil-gas separation device and a compressor including the oil-gas separation device according to the present invention will be described below with reference to the accompanying drawings. Shown in the drawings is a high pressure side vertical scroll compressor, however, it should be understood that the present invention is also applicable to other types of compressors, such as horizontal scroll compressors, rotor compressors, piston compressors. Wait.

参照图1,压缩机10包括壳体11、设置在壳体11内的压缩机构12、马达13和驱动轴(也可以称为旋转轴或曲轴)14。Referring to Fig. 1, a compressor 10 includes a housing 11, a compression mechanism 12 disposed within the housing 11, a motor 13, and a drive shaft (which may also be referred to as a rotating shaft or crankshaft) 14.

马达13包括固定于壳体11的定子13b和位于定子13b内侧且固定于驱动轴14的转子13a。当马达13启动时,转子13a旋转并且带动驱动轴14一起旋转。The motor 13 includes a stator 13b fixed to the casing 11, and a rotor 13a positioned inside the stator 13b and fixed to the drive shaft 14. When the motor 13 is activated, the rotor 13a rotates and drives the drive shaft 14 to rotate together.

驱动轴14与压缩机构12配装在一起以在驱动轴14旋转时驱动压缩机构12对工作流体(通常为气态)进行压缩。在图中所示的涡旋压缩机10中,驱动轴14的偏心曲柄销14b配装在压缩机构12的动涡旋12b中以驱动动涡旋12b旋转。The drive shaft 14 is fitted with the compression mechanism 12 to drive the compression mechanism 12 to compress the working fluid (typically gaseous) as the drive shaft 14 rotates. In the scroll compressor 10 shown in the drawing, the eccentric crank pin 14b of the drive shaft 14 is fitted in the movable scroll 12b of the compression mechanism 12 to drive the movable scroll 12b to rotate.

压缩机10还包括固定于壳体11的主轴承座15。主轴承座15经由主 轴承15a对驱动轴14进行旋转支撑,并且对压缩机构12、特别是动涡旋部件12b进行支撑。The compressor 10 also includes a main bearing housing 15 that is fixed to the housing 11. The main bearing housing 15 rotatably supports the drive shaft 14 via the main bearing 15a, and supports the compression mechanism 12, particularly the movable scroll member 12b.

压缩机构12包括固定至壳体11或主轴承座15的定涡旋部件12a和相对于定涡旋部件12a可以运动的动涡旋部件12b。在驱动轴14的驱动下,动涡旋部件12b相对于定涡旋部件12a绕动运动(即,动涡旋部件的中心轴线绕定涡旋部件的中心轴线运动,但是动涡旋部件本身不会绕本身的中心轴线旋转)。在定涡旋部件12a的螺旋叶片和动涡旋部件12b的螺旋叶片之间形成一系列体积从径向外侧向径向内侧逐渐减小的压缩腔。工作流体在这些压缩腔中经过压缩,然后通过压缩机构12的排气口17排出。压缩机构12的排气口17通常设置在定涡旋部件12a的端板的大致中央处。The compression mechanism 12 includes a fixed scroll member 12a fixed to the housing 11 or the main bearing housing 15 and an orbiting scroll member 12b movable relative to the fixed scroll member 12a. Driven by the drive shaft 14, the orbiting scroll member 12b moves about the fixed scroll member 12a (i.e., the central axis of the orbiting scroll member moves around the central axis of the scroll member, but the orbiting scroll member itself does not Will rotate around its own central axis). A series of compression chambers whose volume gradually decreases from the radially outer side to the radially inner side are formed between the spiral blade of the fixed scroll member 12a and the spiral blade of the movable scroll member 12b. The working fluid is compressed in these compression chambers and then discharged through the exhaust port 17 of the compression mechanism 12. The exhaust port 17 of the compression mechanism 12 is generally disposed at substantially the center of the end plate of the fixed scroll member 12a.

在涡旋压缩机运行期间,偏心部件转动而产生的离心力或离心力矩会导致压缩机的振动。通常,在旋转部件上设置平衡块以提供反向离心力或离心力矩来平衡偏心部件所产生的不平衡量。在图1所示的压缩机10中,平衡块110固定于驱动轴14的外周面上并且邻近主轴承座15,平衡块210设置在电机13的转子13a的面对压缩机构12的端面上,平衡块310设置在电机13的转子13a的背离压缩机构12的端面上。虽然图中的压缩机包括三个平衡块,然而应理解的是,平衡块的数量可以根据具体应用需求而变化。During the operation of the scroll compressor, centrifugal force or centrifugal moment generated by the rotation of the eccentric member may cause vibration of the compressor. Typically, a counterweight is placed over the rotating component to provide a counter-centrifugal force or centrifugal moment to balance the amount of imbalance created by the eccentric component. In the compressor 10 shown in FIG. 1, the weight 110 is fixed to the outer peripheral surface of the drive shaft 14 and adjacent to the main bearing housing 15, and the weight 210 is disposed on the end surface of the rotor 13a of the motor 13 facing the compression mechanism 12. The weight 310 is disposed on an end face of the rotor 13a of the motor 13 facing away from the compression mechanism 12. Although the compressor in the Figure includes three balance weights, it should be understood that the number of balance weights can vary depending on the particular application needs.

在图1所示的压缩机的示例中,在压缩机壳体11的底部具有用于存储润滑油的储油槽20。在驱动轴14中可以形成有大致沿其轴向延伸的通道14a,储油槽20中的润滑油通过该通道14a被供给至压缩机的各个轴承、主轴承座15与动涡旋部件12b之间的支承表面、以及压缩机构等部件。在对压缩机的各个部件进行润滑之后,润滑油会返回至储油槽20。In the example of the compressor shown in Fig. 1, an oil reservoir 20 for storing lubricating oil is provided at the bottom of the compressor housing 11. A passage 14a extending substantially in the axial direction thereof may be formed in the drive shaft 14, through which the lubricating oil in the oil reservoir 20 is supplied to the respective bearings of the compressor, between the main bearing housing 15 and the movable scroll member 12b. Support surface, as well as components such as compression mechanisms. After lubricating the various components of the compressor, the lubricating oil is returned to the sump 20.

如图1所示,压缩机10为高压侧涡旋压缩机。在壳体11上设置有排气管(排出构件)130。低压工作流体通过进气管(未示出)和压缩机构的吸气口(未示出)直接供给至压缩机构12的吸气腔或低压腔中,然后经过压缩并从压缩机构12的排气口17排出到压缩机的壳体11所包围的空间中。在图示的示例中,排气管130密封地安装在壳体11中以便将压缩气体从压缩机10中排出。在压缩机的运行过程中,从排气口17排出的工作流体混合有润滑油,由于动涡旋部件12b、马达13的转子13a等部件的运动也会 使从驱动轴14的通道14a供给的润滑油以油雾的形式分布在压缩机壳体11内的空间中。因此,待从排气管130排出压缩机的高压工作流体中常常含有润滑油,因此需要控制经由排气管130排出压缩机的工作流体中的润滑油量从而控制整个压缩机的油循环率(OCR)。As shown in Fig. 1, the compressor 10 is a high pressure side scroll compressor. An exhaust pipe (discharge member) 130 is provided on the casing 11. The low pressure working fluid is directly supplied to the suction or low pressure chamber of the compression mechanism 12 through an intake pipe (not shown) and an intake port (not shown) of the compression mechanism, and then compressed and exhausted from the compression mechanism 12. 17 is discharged into the space surrounded by the casing 11 of the compressor. In the illustrated example, the exhaust pipe 130 is sealingly mounted in the housing 11 to discharge compressed gas from the compressor 10. During the operation of the compressor, the working fluid discharged from the exhaust port 17 is mixed with lubricating oil, and the movement of the components of the movable scroll member 12b, the rotor 13a of the motor 13, and the like is also supplied from the passage 14a of the drive shaft 14. The lubricating oil is distributed in the space inside the compressor housing 11 in the form of an oil mist. Therefore, the high-pressure working fluid to be discharged from the exhaust pipe 130 to the compressor often contains lubricating oil, and therefore it is necessary to control the amount of lubricating oil in the working fluid discharged from the compressor via the exhaust pipe 130 to control the oil circulation rate of the entire compressor ( OCR).

为了良好地控制压缩机的油循环率(OCR),可以在压缩机10中设置油气分离装置。然而,额外设置的油气分离装置需要占有一定空间,并且使制造和组装过程复杂化。特别在压缩机的内部空间有限的情况下,不适合额外地设置油气分离装置。In order to well control the oil circulation rate (OCR) of the compressor, an oil and gas separation device may be provided in the compressor 10. However, the additionally provided oil and gas separation device needs to occupy a certain space and complicate the manufacturing and assembly process. Especially in the case where the internal space of the compressor is limited, it is not suitable to additionally provide an oil and gas separation device.

为克服上述问题,本申请的发明人构思了一种解决方案,其可以利用压缩机中已有的构件并且仅通过合理地配置各个构件之间的相对位置关系而利用离心力从高压工作流体中分离出润滑油并将含有减少含量、甚至不含有润滑油的工作流体排出,从而合理地控制压缩机的油循环率(OCR)。这样的解决方案可以明显地减少零部件数量、节省安装空间、简化组装过程,从而可以大大地降低成本。In order to overcome the above problems, the inventors of the present application conceived a solution which can utilize the existing components in the compressor and separate the high-pressure working fluid by centrifugal force only by rationally arranging the relative positional relationship between the respective members. The lubricating oil is discharged and the working fluid containing reduced or even no lubricating oil is discharged to properly control the oil circulation rate (OCR) of the compressor. Such a solution can significantly reduce the number of parts, save installation space, and simplify the assembly process, which can greatly reduce costs.

下面参照图1和图2来描述根据本发明实施方式的油气分离装置。如图所示,油气分离装置包括平衡块110和排气管130。平衡块110固定于驱动轴14的外周面上并且能够随着驱动轴14一起旋转。在该示例中,平衡块110的旋转轴线也是驱动轴14的旋转轴线,即,驱动轴14的纵向中心轴线。排气管130在径向方向上位于平衡块110的外侧并且密封地固定于壳体11上。An oil and gas separation device according to an embodiment of the present invention will be described below with reference to FIGS. 1 and 2. As shown, the oil and gas separation device includes a balance block 110 and an exhaust pipe 130. The weight block 110 is fixed to the outer peripheral surface of the drive shaft 14 and is rotatable together with the drive shaft 14. In this example, the axis of rotation of the weight 110 is also the axis of rotation of the drive shaft 14, ie, the longitudinal center axis of the drive shaft 14. The exhaust pipe 130 is located outside the weight 110 in the radial direction and is sealingly fixed to the casing 11.

平衡块110具有邻近且面对排气管130的外周面111、彼此相对的第一轴向端面115和第二轴向端面117。参照图1、图2和图3,平衡块可以具有沿径向向外突出的径向突出部112、以及从第二轴向端面117沿轴向延伸的轴向突出部114。应理解的是,平衡块的结构(特别是突出部的位置、尺寸和数量等)可以根据具体应用情况而改变。例如,平衡块可以仅具有径向突出部和轴向突出部中的任一者。额外地或者替代性地,平衡块可以具有从第一轴向端面沿轴向延伸的轴向突出部。The weight block 110 has an outer peripheral surface 111 adjacent to and facing the exhaust pipe 130, a first axial end surface 115 and a second axial end surface 117 opposed to each other. Referring to FIGS. 1, 2, and 3, the weight may have a radially protruding portion 112 that protrudes outward in the radial direction, and an axial protrusion 114 that extends axially from the second axial end surface 117. It should be understood that the structure of the weight (especially the position, size and number of the protrusions, etc.) may vary depending on the particular application. For example, the weight may have only any of a radial projection and an axial projection. Additionally or alternatively, the weight may have an axial projection extending axially from the first axial end surface.

当平衡块110随着驱动轴14一起旋转时,平衡块110的径向突出部112和轴向突出部114可以将其周围的从排气口17排出的油气混合物搅动并迫使周围的油气混合物形成旋风流。在离心力的作用下,油气混合物中的润 滑油被径向向外甩至壳体11并且在重力作用下沿着壳体11向下流回至储油槽20中。这样,靠近平衡块110的油气混合物中的润滑油含量较少,而靠近壳体11的油气混合物中的润滑油含量则较高。沿着从平衡块110至壳体11的方向,油气混合物中的润滑油含量增大。旋风流的径向内侧的油气混合物中的润滑油含量小于旋风流的径向外侧的油气混合物中的润滑油含量。因此,发明人提出将排气管的位于壳体内的端部定位在由平衡块的旋转引起的旋风流的范围内,特别是定位在旋风流的径向内侧的部分中。可以根据期望的油循环率来预先确定要排出的油气混合物中的润滑油的期望含量。然后,可以根据预先确定的期望含量(也称为“预定含量”)来确定排气管的位置。也就是说,可以将排气管从壳体径向向内延伸到油气混合物中的润滑油的含量小于等于所述预定含量的位置处。When the weight 110 rotates with the drive shaft 14, the radial projection 112 and the axial projection 114 of the weight 110 can agitate the surrounding oil and gas mixture discharged from the exhaust port 17 and force the surrounding oil and gas mixture to form. Cyclone flow. Under the action of the centrifugal force, the lubricating oil in the oil and gas mixture is slid radially outward to the casing 11 and flows downwardly along the casing 11 into the sump 20 under the force of gravity. Thus, the amount of lubricating oil in the oil and gas mixture near the weight block 110 is small, and the amount of lubricating oil in the oil and gas mixture near the casing 11 is higher. The lubricating oil content in the oil and gas mixture increases in the direction from the weight block 110 to the casing 11. The lubricating oil content in the radially inner hydrocarbon mixture of the cyclone flow is less than the lubricating oil content in the radially outer oil and gas mixture of the cyclonic flow. Therefore, the inventors propose to position the end of the exhaust pipe located inside the casing within the range of the cyclone flow caused by the rotation of the weight, in particular in the radially inner portion of the cyclone flow. The desired content of the lubricating oil in the oil and gas mixture to be discharged may be predetermined in accordance with the desired oil circulation rate. The position of the exhaust pipe can then be determined based on a predetermined desired content (also referred to as a "predetermined content"). That is, the exhaust pipe may be extended radially inward from the casing to a position where the content of the lubricating oil in the oil and gas mixture is less than or equal to the predetermined content.

应理解的是,本发明的发明构思基于平衡块110旋转引起的旋风流使得平衡块110与壳体11之间润滑油含量梯度变化的原理并且通过排气管130与平衡块110之间的相对位置关系来获得期望减小的油循环率。在现有的一些压缩机中,由于安装需求,排气管也会伸入压缩机壳体内一段长度,但这种情况下,排气管的伸入长度只要满足安装要求即可,因此排气管的伸入端部往往更靠近压缩机壳体。此外,在现有的一些压缩机中,由于润滑油沿着压缩机壳体的内表面流动,因此排气管也会伸入压缩机壳体内一段长度以避免润滑油流入排气管中。然而,现有压缩机中的排气管的伸入长度的设定与平衡块的旋转、由平衡块旋转产生的旋风流等无关。It should be understood that the inventive concept of the present invention is based on the principle that the swirl flow caused by the rotation of the weight 110 causes the gradient of the lubricating oil content between the weight 110 and the casing 11 to change and the relative relationship between the exhaust pipe 130 and the weight 110 is passed. The positional relationship is to obtain a desired reduction in oil circulation rate. In some existing compressors, due to installation requirements, the exhaust pipe will also extend into the compressor casing for a certain length, but in this case, the extension length of the exhaust pipe can be as long as the installation requirements are met, so the exhaust The projecting end of the tube tends to be closer to the compressor housing. Further, in some existing compressors, since the lubricating oil flows along the inner surface of the compressor casing, the exhaust pipe also extends into the compressor casing for a length to prevent the lubricating oil from flowing into the exhaust pipe. However, the setting of the extension length of the exhaust pipe in the conventional compressor is independent of the rotation of the balance block, the cyclone flow generated by the rotation of the balance block, and the like.

在一种实施方式中,根据本发明的发明构思可以将排气管130在壳体11与平衡块110之间定位成更靠近平衡块110。优选地,将排气管130邻近平衡块110设置,即,定位在相距平衡块110的外周面的预定距离处以便将满足需要的含有减少量的润滑油、甚至不含有润滑油的工作流体排出。In one embodiment, the exhaust pipe 130 may be positioned closer to the weight 110 between the housing 11 and the weight 110 in accordance with the inventive concepts of the present invention. Preferably, the exhaust pipe 130 is disposed adjacent to the weight 110, that is, at a predetermined distance from the outer circumferential surface of the weight 110 to discharge a working fluid containing a reduced amount of lubricating oil or even no lubricating oil that satisfies the need. .

参见图2和图3,排气管130为圆形管状构件,并且具有圆形排出通道133。排气管130还具有邻近平衡块110的端面131。换言之,排气管130的位于壳体内的端面131从壳体的壁向内延伸到平衡块110附近。排气管130的端面131与平衡块110的外周面111之间具有一定距离L。期望的是,距离L既能够有利于经由排气管130将工作流体排出,又能够保证排出的工作流体中含有较低含量的润滑油。距离L可以根据工况来确定,例如,平衡块110的转速、环境压力、平衡块110至壳体11的距离、经由 排气口17排出的工作流体中的润滑油的含量、经由排气管130排出的工作流体中的润滑油的期望含量等。距离L可以是预先确定的,或者可以根据压缩机的运行情况而变化。优选地,期望排气管130的端面131尽可能地靠近平衡块110的外周面111以提供更好地油气分离效果,但是同时期望排气管130的端面131与平衡块110的外周面111之间的距离不要太小而不利地减小排气管130的通流面积。Referring to Figures 2 and 3, the exhaust pipe 130 is a circular tubular member and has a circular discharge passage 133. The exhaust pipe 130 also has an end face 131 adjacent to the weight 110. In other words, the end face 131 of the exhaust pipe 130 located within the housing extends inwardly from the wall of the housing to the vicinity of the weight 110. The end surface 131 of the exhaust pipe 130 has a certain distance L from the outer peripheral surface 111 of the weight 110. It is desirable that the distance L can both facilitate the discharge of the working fluid via the exhaust pipe 130 and ensure that the discharged working fluid contains a lower level of lubricating oil. The distance L may be determined according to operating conditions, for example, the rotational speed of the weight 110, the ambient pressure, the distance of the weight 110 to the housing 11, the amount of lubricating oil in the working fluid discharged through the exhaust port 17, via the exhaust pipe. 130 The desired amount of lubricating oil in the working fluid discharged, and the like. The distance L may be predetermined or may vary depending on the operation of the compressor. Preferably, it is desirable that the end surface 131 of the exhaust pipe 130 is as close as possible to the outer circumferential surface 111 of the weight 110 to provide a better oil and gas separation effect, but at the same time, it is desirable that the end surface 131 of the exhaust pipe 130 and the outer circumferential surface 111 of the weight 110 The distance between them is not too small and the flow area of the exhaust pipe 130 is reduced.

本文中提及的“较低含量的润滑油”或“减少含量的润滑油”等指的是经由排气管130排出的工作流体中的润滑油的含量少于压缩机壳体11中的工作流体中的润滑油的含量并且在合适的润滑油循环率(OCR)的范围内。为便于描述,本文中将“压缩机壳体中的工作流体”称为“分离前的工作流体”或者“油气混合物”,将“经由排气管130排出的工作流体”称为“分离后的工作流体”。As used herein, "lower amount of lubricating oil" or "reduced amount of lubricating oil" or the like means that the amount of lubricating oil in the working fluid discharged through the exhaust pipe 130 is less than that in the compressor casing 11. The amount of lubricating oil in the fluid is within the range of a suitable lubricating oil circulation rate (OCR). For convenience of description, "working fluid in the compressor casing" is referred to herein as "working fluid before separation" or "oil and gas mixture", and "working fluid discharged through the exhaust pipe 130" is referred to as "separated after separation". Working fluid".

在图3的示例中,假设圆形排出通道133的直径为D,则距离L与直径D的比率L/D可以小于约1.5。在某些示例中,距离L与直径D的比率L/D可以大于约0.25。在某些示例中,距离L与直径D的比率L/D可以在约0.25至1.25之间,约0.4至1之间,约0.4至0.75之间,优选地约0.4至0.5之间。更优选地,距离L与直径D的比率可以为约0.5。参照图7,其示出了当压缩机以5400RPM(转每分钟)运行时排气管与平衡块之间的距离和循环率的曲线图。在图7中,横坐标表示排气管的端面与平衡块的最外侧圆周面之间的径向距离L,其中D表示排气管的内径;纵坐标表示压缩机的油循环率OCR。如图7所示,当L约为1/2D时,压缩机的油循环率最低,约1.08%。对于现有技术中的压缩机而言,当压缩机以5400RPM运行时,其油循环率超过5%。相比之下,在本发明中,通过将排气管设置成邻近平衡块,即,通过将排气管与平衡块之间的距离设定在一定范围内,可以显著地降低压缩机的油循环率,取得了显著的预料不到的技术效果。In the example of FIG. 3, assuming that the diameter of the circular discharge passage 133 is D, the ratio L/D of the distance L to the diameter D may be less than about 1.5. In some examples, the ratio L/D of distance L to diameter D can be greater than about 0.25. In some examples, the ratio L/D of distance L to diameter D can be between about 0.25 and 1.25, between about 0.4 and 1, between about 0.4 and 0.75, preferably between about 0.4 and 0.5. More preferably, the ratio of the distance L to the diameter D may be about 0.5. Referring to Figure 7, there is shown a graph of the distance and circulation rate between the exhaust pipe and the counterweight when the compressor is operated at 5400 RPM (revolutions per minute). In Fig. 7, the abscissa indicates the radial distance L between the end surface of the exhaust pipe and the outermost circumferential surface of the weight, where D represents the inner diameter of the exhaust pipe; and the ordinate represents the oil circulation rate OCR of the compressor. As shown in Fig. 7, when L is about 1/2 D, the oil circulation rate of the compressor is the lowest, about 1.08%. For prior art compressors, the oil circulation rate exceeds 5% when the compressor is operated at 5400 RPM. In contrast, in the present invention, the compressor oil can be significantly reduced by arranging the exhaust pipe adjacent to the balance block, that is, by setting the distance between the exhaust pipe and the balance block within a certain range. The cycle rate has achieved significant unexpected technical effects.

发明人对常规压缩机以及根据本发明的压缩机进行了测试,并且将测试结果列于下面表格中。测试是针对一组常规压缩机(C1)以及三组本发明压缩机(T1、T2和T3)在不同工况(平衡块的不同转速)下进行的,其中,在本发明压缩机中距离L与直径D的比率为0.4。表格中的测试结果为分离后的工作流体中的润滑油的含量。常规压缩机C1中,排气管仅 仅出于组装便利性而伸入压缩机壳体中,但远离平衡块,即,排气管相距平衡块的距离远大于排气管的内径。The inventors tested the conventional compressor and the compressor according to the present invention, and listed the test results in the table below. The test is carried out for a set of conventional compressors (C1) and three sets of inventive compressors (T1, T2 and T3) under different operating conditions (different speeds of the balancing mass), wherein the distance L in the compressor of the invention The ratio to the diameter D is 0.4. The test result in the table is the amount of lubricating oil in the separated working fluid. In the conventional compressor C1, the exhaust pipe protrudes into the compressor casing only for the convenience of assembly, but is far from the balance block, that is, the distance from the balance pipe to the balance pipe is much larger than the inner diameter of the exhaust pipe.

转速(RPM)Speed (RPM) T1T1 T2T2 T3T3 C1C1 36003600 0.42%0.42% 0.41%0.41% 0.37%0.37% 1.29%1.29% 54005400 0.96%0.96% 1.13%1.13% 0.57%0.57% 5.54%5.54% 60006000 1.77%1.77% 1.77%1.77% 1.24%1.24% 7.56%7.56%

根据上述测试以及表格中的测试结果可知,从根据本发明的压缩机排出的工作流体中的润滑油的含量明显低于从常规压缩机排出的工作流体中的润滑油的含量。该测试结果表明本发明的液气分离装置能够高效地从油气混合物中分离出润滑油。因此,本发明的压缩机明显降低了润滑油的循环率(OCR)。这是本发明做出之前本领域中常规压缩机未预期到的效果。According to the above test and the test results in the table, the content of the lubricating oil in the working fluid discharged from the compressor according to the present invention is significantly lower than the content of the lubricating oil in the working fluid discharged from the conventional compressor. The test results show that the liquid-gas separation device of the present invention can efficiently separate the lubricating oil from the oil-gas mixture. Therefore, the compressor of the present invention significantly reduces the circulation rate (OCR) of the lubricating oil. This is an unexpected effect of conventional compressors in the art prior to the present invention.

还可以参见图8a和图8b,图8a是根据本发明的油气分离装置的横剖截面的油气分布图;以及图8b是对比示例的油气分离装置的横剖截面的油气分布图。从图8b可以看出,在平衡块外周面附近存在润滑油含量较高的区域,在压缩机壳体附近也存在润滑油含量较高的区域,排气管排出的工作流体中含有的润滑油的含量较高。与之相比,图8a中,润滑油含量较高的区域集中在壳体附近,因此,邻近平衡块设置的排气管排出的工作流体中含有较少量的润滑油,从而降低了压缩机的油循环率。Reference is also made to Figs. 8a and 8b, which is a cross-sectional oil and gas distribution diagram of the oil and gas separation apparatus according to the present invention; and Fig. 8b is a cross-sectional oil and gas distribution diagram of the oil and gas separation apparatus of the comparative example. It can be seen from Fig. 8b that there is a region with a high lubricating oil content near the outer peripheral surface of the balance block, and a region having a high lubricating oil content in the vicinity of the compressor casing, and a lubricating oil contained in the working fluid discharged from the exhaust pipe. The content is higher. In contrast, in Fig. 8a, the region with a higher lubricating oil content is concentrated near the casing, so that the working fluid discharged from the exhaust pipe disposed adjacent to the balancing block contains a smaller amount of lubricating oil, thereby lowering the compressor. Oil circulation rate.

在本发明的压缩机中,平衡块作为主动旋转构件,并且在其旋转时迫使周围的油气混合物形成旋风流,由此在离心力的作用下将比重较大的润滑油沿径向向外甩出。由此,靠近平衡块处的工作流体中含有较少的润滑油,并且易于从靠近平衡块处设置的排气管排出。In the compressor of the present invention, the balance weight acts as an active rotating member, and when it rotates, the surrounding oil and gas mixture is forced to form a cyclone flow, thereby pulling out the lubricating oil having a larger specific gravity radially outward by the centrifugal force. . Thereby, the working fluid near the balance block contains less lubricating oil and is easily discharged from the exhaust pipe provided near the balance block.

在另一种实施方式中,排气管130的端面131在平衡块110的旋转轴线方向上可以不与平衡块110的外周面111平行,而是可以面向平衡块110并且相对于平衡块110的外周面111倾斜。在替代性实施方式中,排气管130的排出口可以定向成面向平衡块的旋转方向的下游侧,其中,压缩机 壳体内的油气混合物经由排出口进入排气管内并通过排气管而排出压缩机。如此,可以减少进入排气管130内的润滑油的量,从而可以实现更好的油气分离效果。In another embodiment, the end surface 131 of the exhaust pipe 130 may not be parallel to the outer circumferential surface 111 of the weight 110 in the direction of the rotation axis of the weight 110, but may face the weight 110 and be opposite to the weight 110 The outer peripheral surface 111 is inclined. In an alternative embodiment, the discharge port of the exhaust pipe 130 may be oriented to face the downstream side of the rotation direction of the balance block, wherein the oil and gas mixture in the compressor casing enters the exhaust pipe via the discharge port and is discharged through the exhaust pipe compressor. In this way, the amount of lubricating oil entering the exhaust pipe 130 can be reduced, so that a better oil and gas separation effect can be achieved.

在一些示例中,排气管130可以沿与平衡块110的旋转轴线方向垂直的水平方向从压缩机壳体线性地伸入。排气管130的端面131朝向平衡块110的外周面111定向,并且相对于平衡块110的外周面111倾斜。这种情况下,排气管130的端面131与排气管130的中央纵向轴线之间的角度大于0度但小于90度。In some examples, the exhaust pipe 130 may extend linearly from the compressor housing in a horizontal direction that is perpendicular to the direction of the axis of rotation of the weight 110. The end surface 131 of the exhaust pipe 130 is oriented toward the outer circumferential surface 111 of the weight 110 and is inclined with respect to the outer circumferential surface 111 of the weight 110. In this case, the angle between the end surface 131 of the exhaust pipe 130 and the central longitudinal axis of the exhaust pipe 130 is greater than 0 degrees but less than 90 degrees.

在另一些示例中,排气管130的邻近平衡块110的端部可以沿平衡块110的周向方向和/或沿与平衡块110的旋转轴线平行的竖向方向弯折。即,排气管130可以包括位于壳体内的弯折端部。弯折端部可以是弯曲的弧形形状或者可以以恒定角度弯折。In other examples, the end of the exhaust pipe 130 adjacent to the weight 110 may be bent in a circumferential direction of the weight 110 and/or in a vertical direction that is parallel to the axis of rotation of the weight 110. That is, the exhaust pipe 130 can include a bent end located within the housing. The bent end may be a curved arc shape or may be bent at a constant angle.

如图9所示,排气管130的弯折端部230沿平衡块110的周向方向弯折。在一个示例中,弯折端部230的端面231处的排出口可以面向平衡块110的旋转方向的下游。由此,可以实现更好的油气分离效果。As shown in FIG. 9, the bent end portion 230 of the exhaust pipe 130 is bent in the circumferential direction of the weight 110. In one example, the discharge port at the end surface 231 of the bent end portion 230 may face downstream of the rotational direction of the weight block 110. Thereby, a better oil and gas separation effect can be achieved.

如图10所示,排气管130的弯折端部330沿与平衡块110的旋转轴线平行的竖向方向弯折。在图示示例中,弯折端部330的端面331可以向下定向。在替代性示例中,弯折端部330的端面331可以向下定向或者可以沿能够减少进入排气管内的润滑油的量的其他任何合适的方向定向。As shown in FIG. 10, the bent end portion 330 of the exhaust pipe 130 is bent in a vertical direction parallel to the rotation axis of the weight 110. In the illustrated example, the end face 331 of the bent end 330 can be oriented downward. In an alternative example, the end face 331 of the bent end 330 can be oriented downward or can be oriented in any other suitable direction that can reduce the amount of lubricating oil entering the exhaust pipe.

在图示的压缩机的轴向方向上,排气管130可以定位在由平衡块110的旋转引起的旋风流的范围内。在图4所示的示例中,排气管130可以定位在第一轴向位置P1与第二轴向位置P2之间。在第一轴向位置P1,排气管130位于平衡块110的第一轴向端面115的轴向外侧并与第一轴向端面115大致对齐。换言之,在第一轴向位置P1中,排气管130的排出通道133的径向一侧位于第一轴向端面115的轴向外侧,而排出通道133的相反的径向另一侧与第一轴向端面115大致对齐。根据图4中的方位,在第一轴向位置P1,排气管130在轴向方向上位于平衡块110的第一轴向端面115的下方,并且排气管130的排出通道的轴向最上部分与第一轴向端面115大致对齐。在第二轴向位置P2,排气管130位于平衡块110的第二轴向端面117的轴向外侧并与第二轴向端面117大致对齐。换言之,在第 二轴向位置P2中,排气管130的排出通道的所述径向另一侧位于第二轴向端面117的轴向外侧,而排出通道的所述径向一侧与第二轴向端面117大致对齐。根据图4中的方位,在第二轴向位置P2,排气管130在轴向方向上位于平衡块110的第二轴向端面117的上方,并且排气管130的排出通道的轴向最下部分与第二轴向端面117大致对齐。In the axial direction of the illustrated compressor, the exhaust pipe 130 may be positioned within a range of cyclonic flow caused by the rotation of the weight 110. In the example shown in FIG. 4, the exhaust pipe 130 may be positioned between the first axial position P1 and the second axial position P2. At the first axial position P1, the exhaust pipe 130 is located axially outward of the first axial end surface 115 of the weight 110 and is substantially aligned with the first axial end surface 115. In other words, in the first axial position P1, the radial side of the discharge passage 133 of the exhaust pipe 130 is located axially outward of the first axial end surface 115, and the opposite radial side of the discharge passage 133 is the other side. An axial end face 115 is generally aligned. According to the orientation in FIG. 4, at the first axial position P1, the exhaust pipe 130 is located below the first axial end surface 115 of the weight 110 in the axial direction, and the axial direction of the discharge passage of the exhaust pipe 130 is the uppermost Portions are generally aligned with the first axial end face 115. At the second axial position P2, the exhaust pipe 130 is located axially outward of the second axial end surface 117 of the weight 110 and is substantially aligned with the second axial end surface 117. In other words, in the second axial position P2, the other radial side of the discharge passage of the exhaust pipe 130 is located axially outward of the second axial end surface 117, and the radial side of the discharge passage is the same The two axial end faces 117 are generally aligned. According to the orientation in FIG. 4, at the second axial position P2, the exhaust pipe 130 is located above the second axial end surface 117 of the weight 110 in the axial direction, and the axial direction of the discharge passage of the exhaust pipe 130 is the most The lower portion is substantially aligned with the second axial end surface 117.

根据本发明的设想,排气管130还可以定位在第一轴向位置P1与第二轴向位置P2各自的轴向外侧(即,比第一轴向位置P1更低,或比第二轴向位置P2更高)并且可以在径向方向上进一步向内延伸,比如延伸到与平衡块110的外周面111齐平,或者甚至延伸到平衡块110的外周面111的径向内侧。由于平衡块110的旋转引起的旋风流,从排气管130排出的工作流体仍然能够保持较低的油循环率(OCR)。In accordance with the teachings of the present invention, the exhaust pipe 130 may also be positioned axially outward of each of the first axial position P1 and the second axial position P2 (ie, lower than the first axial position P1, or greater than the second axis It is higher toward the position P2 and may extend further inward in the radial direction, for example, to be flush with the outer peripheral surface 111 of the weight 110, or even to the radially inner side of the outer peripheral surface 111 of the weight 110. Due to the cyclonic flow caused by the rotation of the weight 110, the working fluid discharged from the exhaust pipe 130 is still capable of maintaining a low oil circulation rate (OCR).

在图1至图4所示的实施方式中,平衡块110设置在驱动轴14的外周面上。然而,应理解的是,油气分离装置可以包括设置在任何其他合适的旋转件上的平衡块和排气管。例如,如图5所示,油气分离装置可以包括设置在马达13的转子13a的面对压缩机构的端面1301上的平衡块210。参照图6,油气分离装置可以包括设置在马达13的转子13a的背对压缩机构的端面1302上的平衡块310。排气管130与平衡块的相互位置关系和尺寸关系可以参照上文的描述而合适设定。In the embodiment shown in FIGS. 1 to 4, the weight 110 is disposed on the outer peripheral surface of the drive shaft 14. However, it should be understood that the oil and gas separation device may include a balance block and an exhaust pipe disposed on any other suitable rotating member. For example, as shown in FIG. 5, the oil-gas separation device may include a weight 210 disposed on an end surface 1301 of the rotor 13a of the motor 13 facing the compression mechanism. Referring to FIG. 6, the oil-gas separation device may include a weight 310 disposed on an end surface 1302 of the rotor 13a of the motor 13 opposite to the compression mechanism. The mutual positional relationship and dimensional relationship of the exhaust pipe 130 and the weight can be appropriately set with reference to the above description.

在图1至图4所示的实施方式中,油气分离装置设置在主轴承座15与马达13之间。然而,应理解的是,油气分离装置可以设置在由压缩机壳体11限定的内部空间的任何合适的位置处。例如,如图6所示,油气分离装置可以位于马达13与储油槽20之间。In the embodiment shown in FIGS. 1 to 4, the oil and gas separation device is disposed between the main bearing housing 15 and the motor 13. However, it should be understood that the oil and gas separation device may be disposed at any suitable location within the interior space defined by the compressor housing 11. For example, as shown in FIG. 6, the oil and gas separation device may be located between the motor 13 and the oil reservoir 20.

可以理解的是,平衡块可以具有任何合适的结构,只要平衡块能够旋转并且迫使周围的油气混合物形成旋风流即可。例如,平衡块可以具有恒定的径向尺寸或变化的径向尺寸,并且/或者可以具有恒定的轴向尺寸或变化的轴向尺寸。平衡块可以具有圆筒形外周面、锥形外周面或者能够实现上述作用的任何其他合适形状的外周面。根据具体应用,图中所示的平衡块可以被凸轮、偏心件或者能够实现上述作用的任何其他合适的构件替代。It will be appreciated that the weight can have any suitable configuration as long as the weight can rotate and force the surrounding oil and gas mixture to form a cyclonic flow. For example, the weight can have a constant radial dimension or a varying radial dimension and/or can have a constant axial dimension or a varying axial dimension. The weight may have a cylindrical outer peripheral surface, a tapered outer peripheral surface, or any other suitable shape outer peripheral surface capable of achieving the above-described effects. Depending on the particular application, the weights shown in the figures can be replaced by cams, eccentrics or any other suitable means capable of achieving the above.

类似地,排气管可以具有任何合适的结构和/或数量,只要其能够有利于排出工作流体即可。例如,排气管可以包括喇叭状端部。排气管可以包 括相对于平衡块的外周面倾斜地设置的端部。例如,排气管的邻近平衡块的端部朝下倾斜,这样可能有利于排气管内壁上的润滑油流出。图中的压缩机包括一个排气管,然而排气管的数量可以是多个。根据具体应用,图中所示的排气管也可以被设置在固定结构中的排出通道替代。Similarly, the exhaust pipe can have any suitable structure and/or number as long as it can facilitate the discharge of the working fluid. For example, the exhaust pipe may include a flared end. The exhaust pipe may include an end portion that is disposed obliquely with respect to an outer peripheral surface of the weight. For example, the end of the exhaust pipe adjacent to the balance weight is inclined downward, which may facilitate the outflow of lubricating oil on the inner wall of the exhaust pipe. The compressor in the figure includes an exhaust pipe, however the number of exhaust pipes may be plural. Depending on the particular application, the exhaust pipe shown in the figures can also be replaced by a discharge channel provided in the fixed structure.

虽然已经具体描述了本发明的一些实施方式和变型,但是本领域技术人员应该理解,本发明并不局限于上面描述和附图所示的实施方式和变型而是可以包括其他各种可能的变型和组合。例如,油气分离装置可以不具有底部,由此可以使润滑油直接沿着壁下落至储油槽中。在不偏离本发明的实质和范围的情况下可由本领域的技术人员实现其它的变型和变体。所有这些变型和变体都落入本发明的范围内。而且,所有在此描述的构件都可以由其他技术性上等同的构件来代替。Although some embodiments and variations of the present invention have been specifically described, those skilled in the art will understand that the present invention is not limited to the embodiments and variations shown in the above description and the accompanying drawings but may include various other possible variations. And combination. For example, the oil and gas separation device may have no bottom, thereby allowing the lubricating oil to fall directly into the sump along the wall. Other variations and modifications can be made by those skilled in the art without departing from the spirit and scope of the invention. All such variations and modifications are intended to fall within the scope of the invention. Moreover, all of the components described herein can be replaced by other technically equivalent components.

Claims (14)

一种旋转机械,包括:A rotating machine comprising: 壳体,所述壳体中容纳有油气混合物,a housing in which the oil and gas mixture is contained, 旋转构件(110),所述旋转构件设置在所述壳体内并且能够围绕旋转轴线旋转以带动所述油气混合物形成旋风流,由此在离心力作用下所述油气混合物中的油的含量随着越靠近所述旋转构件而越小;以及a rotating member (110) disposed in the housing and rotatable about an axis of rotation to drive the oil and gas mixture to form a cyclonic flow, whereby the content of oil in the oil and gas mixture is increased by centrifugal force Smaller near the rotating member; 排出构件(130),所述排出构件设置在所述壳体上并且从所述壳体径向向内延伸到所述油的含量小于等于预定含量的位置处。a discharge member (130) that is disposed on the housing and extends radially inward from the housing to a position where the content of the oil is equal to or less than a predetermined amount. 根据权利要求1所述的旋转机械,其中,所述排出构件的位于所述壳体内的端部与所述旋转构件的外周面之间具有预定距离(L),所述预定距离(L)与所述排出构件(130)的圆形排出通道(133)的直径(D)之间的比率小于1.5。The rotary machine according to claim 1, wherein a position of the discharge member located inside the housing and an outer peripheral surface of the rotary member has a predetermined distance (L), the predetermined distance (L) and The ratio between the diameters (D) of the circular discharge passages (133) of the discharge member (130) is less than 1.5. 根据权利要求2所述的旋转机械,其中,所述预定距离(L)与所述排出构件(130)的圆形排出通道(133)的直径(D)之间的比率大于0.25。The rotary machine according to claim 2, wherein a ratio between the predetermined distance (L) and a diameter (D) of the circular discharge passage (133) of the discharge member (130) is greater than 0.25. 根据权利要求3所述的旋转机械,其中,所述预定距离(L)与所述圆形排出通道的直径(D)之间的比率为0.4至0.5之间。The rotary machine according to claim 3, wherein a ratio between the predetermined distance (L) and a diameter (D) of the circular discharge passage is between 0.4 and 0.5. 根据权利要求1所述的旋转机械,其中,所述旋转构件在旋转轴线方向上具有第一轴向端面(115)和第二轴向端面(117),所述排出构件定位在第一轴向位置(P1)与第二轴向位置(P2)之间,其中,在所述第一轴向位置(P1)中所述排出构件的排出通道的径向一侧位于所述第一轴向端面的轴向外侧而所述排出通道的相反的径向另一侧与所述第一轴向端面对齐,在所述第二轴向位置(P2)中所述排出通道的所述径向另一侧位 于所述第二轴向端面的轴向外侧而所述排出通道的所述径向一侧与所述第二轴向端面对齐。The rotary machine according to claim 1, wherein the rotating member has a first axial end surface (115) and a second axial end surface (117) in a rotation axis direction, and the discharge member is positioned in the first axial direction Between the position (P1) and the second axial position (P2), wherein a radial side of the discharge passage of the discharge member is located at the first axial end face in the first axial position (P1) An axially outer side and an opposite radial other side of the discharge passage aligned with the first axial end face, the radial other of the discharge passage in the second axial position (P2) The side is located axially outward of the second axial end face and the radial side of the discharge passage is aligned with the second axial end face. 根据权利要求5所述的旋转机械,其中,所述排出构件定位成与所述旋转构件的轴向中央部大致对准。The rotary machine according to claim 5, wherein the discharge member is positioned to be substantially aligned with an axial central portion of the rotary member. 根据权利要求1所述的旋转机械,其中,所述排出构件的邻近所述旋转构件的端部沿垂直于所述旋转轴线的水平方向线性地延伸,并且所述端部的端面相对于所述旋转构件的外周面倾斜地定向。The rotary machine according to claim 1, wherein an end portion of the discharge member adjacent to the rotation member linearly extends in a horizontal direction perpendicular to the rotation axis, and an end surface of the end portion is opposite to the The outer peripheral surface of the rotating member is oriented obliquely. 根据权利要求1所述的旋转机械,其中,所述排出构件的邻近所述旋转构件的端部沿所述旋转构件的周向方向和/或沿平行于所述旋转轴线的竖向方向弯折。The rotary machine according to claim 1, wherein an end of the discharge member adjacent to the rotary member is bent in a circumferential direction of the rotary member and/or in a vertical direction parallel to the rotation axis . 根据权利要求1所述的旋转机械,其中,所述排出构件的排出口定向成面向所述旋转构件的旋转方向的下游侧,所述壳体内的油气混合物经由所述排出口进入所述排出构件。The rotary machine according to claim 1, wherein a discharge port of the discharge member is oriented to face a downstream side of a rotation direction of the rotary member, and an oil and gas mixture in the case enters the discharge member via the discharge port . 根据权利要求1所述的旋转机械,其中,所述旋转构件在轴向方向上具有第一轴向端面(115)和第二轴向端面(117),所述排出构件定位在所述第一轴向端面(115)或所述第二轴向端面(117)的轴向外侧,并且所述排出构件的位于所述壳体内的端部向内延伸到与所述旋转构件的外周面齐平或者延伸到所述旋转构件的外周面的径向内侧。The rotary machine according to claim 1, wherein the rotating member has a first axial end surface (115) and a second axial end surface (117) in an axial direction, and the discharge member is positioned at the first An axially outer side of the axial end surface (115) or the second axial end surface (117), and an end of the discharge member located inside the housing extends inwardly to be flush with an outer circumferential surface of the rotating member Or extending to the radially inner side of the outer peripheral surface of the rotating member. 根据权利要求1所述的旋转机械,其中,所述旋转构件为凸轮、偏心件或平衡块的形式,所述排出构件为排气管或者排出通道的形式。The rotary machine according to claim 1, wherein the rotating member is in the form of a cam, an eccentric or a weight, and the discharge member is in the form of an exhaust pipe or a discharge passage. 根据权利要求1-11中任一项所述的旋转机械,还包括:The rotary machine according to any one of claims 1 to 11, further comprising: 压缩机构(12),所述压缩机构位于所述壳体内并构造成对工作流体进行压缩;a compression mechanism (12), the compression mechanism being located within the housing and configured to compress a working fluid; 驱动轴(14),所述驱动轴适于驱动所述压缩机构;以及a drive shaft (14) adapted to drive the compression mechanism; 马达(13),所述马达包括定子和能够相对于所述定子旋转的转子并且构造成驱动所述驱动轴旋转;a motor (13), the motor including a stator and a rotor rotatable relative to the stator and configured to drive the drive shaft to rotate; 其中,所述旋转构件设置在所述驱动轴上或者设置在所述转子上。Wherein the rotating member is disposed on the drive shaft or on the rotor. 根据权利要求12所述的旋转机械,其中,所述旋转构件位于所述压缩机构与所述马达之间或者位于所述马达与储油槽之间。The rotary machine according to claim 12, wherein the rotating member is located between the compression mechanism and the motor or between the motor and the oil reservoir. 根据权利要求12所述的旋转机械,其中,所述旋转机械为高压侧涡旋压缩机。The rotary machine according to claim 12, wherein the rotary machine is a high pressure side scroll compressor.
PCT/CN2018/096240 2017-08-16 2018-07-19 Rotary mechanism WO2019033894A1 (en)

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EP18846743.5A EP3670918A4 (en) 2017-08-16 2018-07-19 ROTATING MECHANISM
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KR1020207006830A KR20200040802A (en) 2017-08-16 2018-07-19 Rotating mechanism
JP2022163887A JP2022183232A (en) 2017-08-16 2022-10-12 Rotary mechanism

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