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WO2019015346A1 - 一种板材及其装饰面板 - Google Patents

一种板材及其装饰面板 Download PDF

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Publication number
WO2019015346A1
WO2019015346A1 PCT/CN2018/079231 CN2018079231W WO2019015346A1 WO 2019015346 A1 WO2019015346 A1 WO 2019015346A1 CN 2018079231 W CN2018079231 W CN 2018079231W WO 2019015346 A1 WO2019015346 A1 WO 2019015346A1
Authority
WO
WIPO (PCT)
Prior art keywords
groove
board
sheet material
sheet
substrate
Prior art date
Application number
PCT/CN2018/079231
Other languages
English (en)
French (fr)
Inventor
刘辉煌
刘东岳
黄荣泰
刘国俊
Original Assignee
上海协承昌化工有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 上海协承昌化工有限公司 filed Critical 上海协承昌化工有限公司
Priority to US16/631,450 priority Critical patent/US11060298B2/en
Publication of WO2019015346A1 publication Critical patent/WO2019015346A1/zh

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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0889—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections
    • E04F13/0891—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections with joint fillings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B32B15/082—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising vinyl resins; comprising acrylic resins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/02—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board the layer being formed of fibres, chips, or particles, e.g. MDF, HDF, OSB, chipboard, particle board, hardboard
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/04—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B21/08—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0866—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of several layers, e.g. sandwich panels or layered panels
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0871—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having an ornamental or specially shaped visible surface
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0885—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements specially adapted for being adhesively fixed to the wall; Fastening means therefor; Fixing by means of plastics materials hardening after application
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0889—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections
    • E04F13/0894—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections with tongue and groove connections
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/18—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements of organic plastics with or without reinforcements or filling materials or with an outer layer of organic plastics with or without reinforcements or filling materials; plastic tiles
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/02005—Construction of joints, e.g. dividing strips
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B5/00—Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them
    • F16B5/0004—Joining sheets, plates or panels in abutting relationship
    • F16B5/0008—Joining sheets, plates or panels in abutting relationship by moving the sheets, plates or panels substantially in their own plane, perpendicular to the abutting edge
    • F16B5/0012—Joining sheets, plates or panels in abutting relationship by moving the sheets, plates or panels substantially in their own plane, perpendicular to the abutting edge a tongue on the edge of one sheet, plate or panel co-operating with a groove in the edge of another sheet, plate or panel
    • F16B5/0016—Joining sheets, plates or panels in abutting relationship by moving the sheets, plates or panels substantially in their own plane, perpendicular to the abutting edge a tongue on the edge of one sheet, plate or panel co-operating with a groove in the edge of another sheet, plate or panel with snap action
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B5/00—Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them
    • F16B5/0004—Joining sheets, plates or panels in abutting relationship
    • F16B5/008—Joining sheets, plates or panels in abutting relationship by a rotating or sliding and rotating movement
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00—Polymer mixtures characterised by other features
    • C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00—Polymer mixtures characterised by other features
    • C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
    • C08L25/02—Homopolymers or copolymers of hydrocarbons
    • C08L25/04—Homopolymers or copolymers of styrene
    • C08L25/06—Polystyrene
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/04—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08L27/06—Homopolymers or copolymers of vinyl chloride
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L97/00—Compositions of lignin-containing materials
    • C08L97/02—Lignocellulosic material, e.g. wood, straw or bagasse
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0885—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements specially adapted for being adhesively fixed to the wall; Fastening means therefor; Fixing by means of plastics materials hardening after application
    • E04F13/0887—Adhesive means specially adapted therefor, e.g. adhesive foils or strips
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/0215—Flooring or floor layers composed of a number of similar elements specially adapted for being adhesively fixed to an underlayer; Fastening means therefor; Fixing by means of plastics materials hardening after application
    • E04F15/02155—Adhesive means specially adapted therefor, e.g. adhesive foils or strips
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00—Joining sheets or plates or panels
    • E04F2201/02—Non-undercut connections, e.g. tongue and groove connections
    • E04F2201/023—Non-undercut connections, e.g. tongue and groove connections with a continuous tongue or groove
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00—Joining sheets or plates or panels
    • E04F2201/04—Other details of tongues or grooves
    • E04F2201/043—Other details of tongues or grooves with tongues and grooves being formed by projecting or recessed parts of the panel layers

Definitions

  • the invention belongs to the technical field of building materials, and particularly relates to a plate and a plate connecting structure thereof.
  • the traditional sheet material is generally tile or wood board, and its biggest disadvantage is that the moisture resistance is poor, especially for the bathroom.
  • water droplets from the resurgence appear on the surface of the board, so long-term resurgence can cause deformation or mildew, and the size is unstable.
  • the wallboards in the market nowadays are often realized by the splicing between the traditional plates and the plates, such as the step result, which can only be achieved by docking on the mounting plane.
  • the joint between the wall plate and the wall plate becomes more and more obvious with the use time. While affecting the overall aesthetics of the wall, it is also easy to embed and accumulate dirt and other pollutants such as daily dust. If used in hospitals and other places, the dirt and bacteria and other substances that are generated at the joints may cause adverse effects.
  • the invention aims to overcome the above defects, solve the problem that the splicing gap of the wallboard plate is obvious, can not achieve the seamless connection, can improve the waterproof gas, mold proof and antibacterial effect of the splicing seam, and at the same time make the plate have the traditional plate not possessed.
  • Surface pattern or coating, and the surface of the plate is provided with staggered grooves or parallel grooves or other geometric patterns. It also solves the problem of slow construction and complicated operation of traditional wallboard, and achieves the real sense of fast loading and non-stop operation. construction.
  • the invention provides a plate and a connecting structure which are simple in structure, beautiful in appearance, low in price, wide in applicability, and can be independently selected.
  • the invention provides a board characterized by comprising a substrate
  • the outer surface of the substrate is provided with a coating or a pattern paper or a film or a wax;
  • a groove is formed on one side of the substrate, and a strip groove is formed on an inner side of the groove;
  • the other side of the substrate is provided with a convex portion adapted to the shape of the groove, and the outer side of the convex portion is provided with a strip adapted to the shape of the groove.
  • a structure capable of realizing a card and a fastening function is provided on both sides of the same substrate, and by fixing the card and the structure of the fastening function to each other, the two plates can be fixed to each other.
  • the process of fastening it is not possible to simply unload the two plates in a horizontal angle, which improves the mutual fixing relationship between the two plates, not because of long-term use.
  • the problem of gaps and separation is achieved by simple planar displacement.
  • a plate provided by the present invention further has the feature that: a convex strip is disposed in the groove;
  • the present invention provides a sheet material having the characteristics that the substrate is a wood board or a bamboo board or a metal board or a stone board or a WPC board or a PVC board or an LVT board or a calcium silicate board or aluminum.
  • the present invention provides a sheet material having the feature that the coating layer has a pattern or no pattern thereon.
  • the present invention provides a sheet material having the feature that the coating layer has a three-dimensional texture or a plane.
  • the present invention provides a sheet material having the feature that the coating amount of the above coating layer is from 5 to 500 g/m 2 .
  • the coating amount of the coating can be adjusted according to the needs of use.
  • the present invention provides a sheet material having the feature that the upper surface or the lower surface of the substrate is provided with staggered fine grooves, or parallel fine grooves, or other geometric patterns.
  • the present invention provides a sheet material having the feature that the fine grooves or other geometric patterns have a depth of 0.1-8 mm and a width of 0.1-10 mm.
  • the present invention provides a sheet material having the feature that the edges of the fine grooves or other geometric patterns are chamfered.
  • the present invention provides a sheet material having the feature that the fine grooves or other geometric patterns are coated with a coating.
  • the present invention provides a sheet material having the feature that the coating area of the coating material in the fine groove or other geometric pattern accounts for 1% to 100% of the area of the fine groove or other geometric pattern.
  • the present invention provides a sheet material which is further characterized in that the substrate is made of the following mass ratio:
  • the auxiliary agent is selected from one or more of a stabilizer, stearic acid, PE wax, chlorinated polyethylene, a modifier, a pigment, a whitening agent, and a plasticizer;
  • the above elastic coupling agent is obtained by a mixed polymerization reaction of a polyhydric alcohol, an acrylic acid, styrene or a derivative thereof, and vinyl chloride.
  • a plate provided by the present invention further has the feature that the plate is provided with a structure capable of bending the plate;
  • the above-mentioned structure for bending the sheet material is at least one bendable groove or groove to be grooved; the depth of the groove and groove notch is generally not greater than the depth of the substrate layer.
  • the depth of the bendable groove or groove to be inscribed is not greater than the thickness of the sheet.
  • the present invention provides a sheet material which is further characterized in that the preparation method of the above elastic coupling agent is as follows:
  • Step 1 The polyol and the acrylic acid are sequentially put into the polymerization reactor, and reacted under the acid catalysis at a reaction temperature of 80-120 ° C for 0.1-0.5 hours, and then the mixture is drained to obtain a mixture;
  • the acid catalyst is a protic acid (such as concentrated sulfuric acid), an acidic phase transfer catalyst, or the like;
  • Step 2 the mixture is reacted with styrene or its derivatives and vinyl chloride under the action of an initiator at a reaction temperature of 120-160 ° C for 1-2 hours, and then heated to a reaction temperature of 200-240 ° C for polymerization.
  • An elastic linker is obtained after 1-3 hours of reaction.
  • the initiator may be a reagent such as magnesium metal, DBU or base metal catalyst;
  • the present invention provides a sheet material which has the characteristic that the molar ratio of the above polyol, acrylic acid, styrene or its derivative to vinyl chloride is 1:2-6:5-15: 5-15.
  • a sheet according to claim 14 above characterized in that:
  • the above polyol is selected from the group consisting of ethylene glycol, 1,2-propylene glycol, dipropylene glycol, 1,4-butanediol, 1,6-hexanediol, neopentyl glycol, diethylene glycol, and dipropylene glycol.
  • the present invention also provides a decorative panel, which is characterized in that: a plurality of the above-mentioned plates are sequentially spliced together;
  • the groove of one plate is matched with the convex portion of the other plate, and the joint seam forms a groove.
  • the decorative panel provided by the present invention further has the feature that a sealing wax layer or a bead is disposed in the groove.
  • the decorative panel provided by the present invention further has the feature that a plurality of panels are sequentially spliced into the edge of the decorative panel to set the edge strip;
  • edge strip The shape and structure of the edge strip are matched with the edge of the decorative panel to close the edge of the decorative panel.
  • the edge strips may be strip-shaped, U-shaped, L-shaped, and the like, which can realize a closed edge structure.
  • the edge of the edge strip and the edge of the sheet can be fixed by adhesive bonding, rivet fixing, and the like.
  • the decorative panel provided by the present invention further has the feature that the material of the edge strip is PVC or WPC or SPC or ceramic tile or metal or calcium silicate or wood.
  • a sheet metal mounting process of the present invention is characterized in that it is installed by the following process steps:
  • Step 1 Paste the adhesive on the back of the board
  • the adhesive may be a double-sided tape and other adhesives
  • the adhesive is generally applied to the back of the sheet at a distance of the same distance or at a different interval from each other in the longitudinal or transverse direction to form a shape of a fence or a mesh.
  • the adhesive length of the adhesive such as double-sided tape is slightly shorter than the length of the sheet.
  • Step 2 in the same plane, multiple pieces of sheet material are connected from one end to the other end, and seamlessly splicing is installed at the groove joint;
  • the plates are installed from left to right or from right to left, and the groove joints are seamlessly and quickly spliced.
  • Step 3 Fix the nail at the groove joint.
  • the groove can also be closed by adding a structure such as a seal.
  • Step 4 At the independent edge of the board, edge banding and adhesive are used for edge sealing.
  • the board installation process provided by the present invention further has the feature that, when the right angle joint is encountered during the installation process, the two vertical plates are connected to each other by using a edge strip and an adhesive. together.
  • the board installation process provided by the present invention further has the feature that, in the installation process, when a right angle joint is encountered, one side of the sheet is bent and then spliced with the other side of the sheet. installation.
  • the board installation process provided by the present invention further has the feature that a corner valve is disposed at a right angle surface when a right angle joint is encountered during the installation process;
  • the above angle valve is composed of a curved/right angle gusset and two side baffles;
  • the two side baffles are mounted on both side edges of the gusset;
  • a retaining piece protruding from the side baffle is reserved on both side edges;
  • the plates to be installed on both sides of the right angle joint are respectively mounted on the side baffles and are restricted by the side baffles.
  • the invention creates the groove of the plate to form a groove, achieves the purpose of seamless connection, and performs sealing wax or bead treatment at the joint, thereby achieving the effects of waterproofing, anti-fungal and anti-bacterial; meanwhile, the invention
  • the board base is not limited, and the board base can be selected according to its own economy, and it can be divided according to its own needs, so that it is visually tiled or wood board, and coated with functional requirements.
  • the object of the present invention is to provide a plate and a connecting structure which are simple in structure, beautiful in appearance, low in price, wide in applicability, rapid construction and non-stop construction, and can be independently selected.
  • the present invention also provides a bendable solution having a structure capable of bending, which enables the plate to be installed in a process such as a sterile environment such as a hospital without a splicing installation. , the installation of corners such as corners can be achieved, and seamless installation is possible.
  • a special base material layer is used for the main body material, and a component such as an elastomer is added to the base material layer.
  • the addition can increase the elastic bending property of the sheet and the absorption property against pressure.
  • the bending tension is absorbed by the material to form a natural bending effect, thereby increasing the surface beauty and interior of the sheet.
  • the bending toughness and bending strength can maintain the strength of the plate when the plate is bent by cutting or setting the groove body, and it is not like the traditional wood and the like, and the cracking occurs in the case of splitting. problem.
  • the research and development personnel found that if the elastomer component is simply added in the traditional formula, the miscibility effect will be affected due to the difference in the performance between the components, which will eventually affect the extrusion molding effect of the sheet. On the other hand, it can cause the problem of deformation of the sheet.
  • a component of an elastic coupling agent is introduced in the present invention, and the addition of the component effectively alleviates the above problems, and enables components such as an elastomer component, a PVC component, and a stone/wood material. Miscible, improve the coupling and functionality between the above components, so that the extruded products can reach the target level.
  • Figure 1 is a schematic view showing the structure of the sheet material according to the embodiment
  • Figure 2 is a schematic view showing the mounting structure of the board material according to the embodiment
  • Fig. 1 and Fig. 2 1-plate base; 2-rib; 3-groove; 4-groove; 5-groove strip; 6-strip; 7-convex; 8-coat ; 9 - bead; 10 - sheet one; 20 - sheet two.
  • Figure 3 is a schematic view showing the installation of the board material according to the embodiment
  • Figure 4 is a schematic view showing the installation of the board material according to the embodiment.
  • Figure 5 is a schematic view showing the installation of the board material according to the embodiment.
  • Figure 6 is a schematic view showing the installation of the board material according to the embodiment.
  • Figure 7 is a schematic view showing the installation of the board material according to the embodiment.
  • Figure 8 is a schematic view showing the installation of the board material according to the embodiment.
  • a plate material provided by the embodiment includes a substrate 1 , and the outer surface of the substrate 1 is provided with a coating layer 8 or a moisture-proof flame-retardant pattern paper or a film or a PE wax, which can improve the appearance and the appearance. Durability, and different coatings can be selected according to the needs to achieve different effects.
  • the base material 1 is a strip-shaped panel, and in the mounting direction, the side edges are provided with a mechanism capable of achieving a snap-fit relationship.
  • the metal board includes steel sheets, aluminum sheets, alloy sheets and the like having metal characteristics;
  • the above SPC board is a stone-plastic board, including LVT board (stone) Plastic floor), if the surface of the substrate 1 is not treated, it is preferably an SPC board;
  • the above WPC board is a wood-plastic board, and the above-mentioned wood-plastic board is uniformly formed by mixing wood and thermoplastic materials, and has the characteristics of wood and plastic, and increases Natural and beautiful;
  • the above PVC board is made of PVC as raw material and has a honeycomb structure with a cross section.
  • the above-mentioned aluminum-plastic composite board is made of plastic as the core layer and the two sides are made of aluminum.
  • Layer composite sheet and in product Coating or film surface covered with a decorative and protective, decorative effect, can be selected depending on the different substrates 1 and economic capacity requirements.
  • the left side (or the right side) of the substrate 1 is provided with a groove 3, and the inner side of the groove 3 is provided with a strip-shaped groove 4, forming an L configuration recessed toward the inner side of the plate body, and the side of the groove 3 A rib 2 is provided for restricting movement of the structure mounted therein.
  • the above structure is generally provided on the upper surface (or lower surface) of the substrate 1.
  • the right side (or the left side) of the substrate 1 is provided with a convex portion 7 adapted to the shape of the groove 3, and the outer side of the convex portion 7 is provided with a strip 6 adapted to the shape of the groove 4, which The convex portion 7 is further provided with a groove strip 5 adapted to the shape of the rib 2, so that the movement of the upper and lower sides between the two sheets can be better defined.
  • the above structure is generally provided on the lower surface (or upper surface) of the substrate 1.
  • the structure of the left side and the right side of the substrate 1 can make a tight fit between the two sheets, achieve the purpose of seamless connection, and can define the movement between the two sheets, thereby improving the practical performance.
  • the decorative panel is installed by using the above-mentioned panels, and the panel is sequentially spliced into a decorative panel by a plurality of panels, two of which are
  • the connection relationship between the plate is such that the groove 3 of the plate 10 and the convex portion 7 of the plate 20 cooperate with each other, and the joint of the plate 10 and the plate 20 forms a groove.
  • the above is visually tiled or wood to enhance the aesthetic.
  • the sealing wax layer or the bead 9 is installed in the groove of the joint position, thereby improving the anti-bacterial effect of the waterproof gas, and is suitable for special places such as hospitals.
  • the embodiment further provides a specific installation process of the above-mentioned plate, as shown in FIG. 3-6, and the specific process is as follows:
  • Step 1 As shown in Figures 3 and 4, double-sided adhesive and other adhesives are applied to the back of the board.
  • the surface of the adhesive is foam or PET or PVC film or non-woven fabric or film.
  • the double-sided adhesive is longitudinally or horizontally spaced. The same distance or different distances are applied to the back of the sheet, and the length of the double-sided tape is slightly shorter than the length of the sheet.
  • Step 2 As shown in FIG. 5, in the same plane, a plurality of plates are laid from one end to the other end, and each plate is assembled by a decorative panel to achieve seamless splicing installation at the groove splicing;
  • Step 3 As shown in FIG. 5, the nail gun is used for fixing at the groove joint.
  • Step 4 At the independent edge of the sheet, use the edge strip and adhesive shown in Figure 6 for edge sealing.
  • Solution 1 As shown in Fig. 7, two sheets of mutually perpendicular sheets are bonded together using a edge strip and an adhesive.
  • the angle valve 30 is composed of a curved gusset 31, a flat side baffle 32 and a vertical side baffle 33;
  • the two side baffles are respectively mounted on the two side edges of the gusset, and the retaining pieces 34 and 35 protruding from the side baffles are reserved at the side portions;
  • the flat side baffle 32 is bonded to the flat plate material 40, and the other vertical side baffle 33 is bonded to the vertical panel 50.
  • Scheme 3 Draw a curved groove on the back of the plate, bend the plate to form a right angle, install it on the wall, and continue to splicing and installing the other plates.
  • the naked eye can not see the seam at a distance of 1.5 meters, and the seamless connection is achieved, and the connection is achieved.
  • the sealing wax or the beading treatment is carried out to improve the anti-bacterial effect of the waterproofing gas, and the surface of the above-mentioned board base is coated to achieve the functional purpose required by itself, and the appearance thereof is increased; at the same time, different boards can be selected according to their own economy. Base, cost-saving, but its visually tiled or wood panels enhances aesthetics.
  • the coating layer 8 is provided with a pattern to improve the appearance, and at the same time, the coating layer 8 can be colored to further improve the appearance.
  • the outer surface of the substrate 1 is provided with staggered fine grooves or geometric patterns to increase the aesthetic feeling, and the fine grooves also facilitate the sliding of the water droplets, thereby improving the practicality.
  • the coating is coated with the coating in the fine groove or the geometric pattern to isolate the air and improve the service life.
  • the surface of the decorative panel is coated with a coating material to improve the overall service life.
  • the substrate 1 is manufactured by a sheet extrusion machine from the following mass ratio:
  • Elastic coupling agent 5# 1 eq of ethylene glycol and 2 eq of allylic acid were sequentially placed in a polymerization reactor, and under the catalysis of a phase transfer catalyst, the reaction was carried out at a reaction temperature of 120 ° C for 0.5 hour, and then the temperature was raised to 160 ° C. After reacting 5 eq of styrene, 5 eq of vinyl chloride and an alkali agent for 1 hour, the temperature was raised to a reaction temperature of 240 ° C for 1.5 hours, and then the elastic coupling agent 5# was obtained.
  • This kind of substrate is especially suitable for the material of the corner during the installation process. During the process of use, it is fixed at a fixed angle after being grooved at the required position, and is fixed by using a glue and a nail gun. , continue to plate the other wall.
  • the substrate 1 is manufactured by a sheet extrusion molding machine having a mass ratio of 0.5 mm as follows:
  • Elastic coupling agent 6# 1 eq of propylene glycol and 2 eq of allylic acid were sequentially placed in a polymerization reactor, and under the catalysis of concentrated sulfuric acid, the reaction was carried out at a reaction temperature of 100 ° C for 0.2 hours, then the temperature was raised to 120 ° C, and 10 eq of benzene was charged. After reacting ethylene, 15 eq of vinyl chloride and an initiator for 1 hour, the polymerization was carried out for 3 hours at a reaction temperature of 200 ° C to obtain an elastic coupling agent 6#.
  • This kind of substrate is especially suitable for the material of the corner during the installation process. During the process of use, it is fixed at a fixed angle after being grooved at the required position, and is fixed by using a glue and a nail gun. , continue to plate the other wall.
  • the substrate 1 is produced by a sheet extrusion molding machine having a mass ratio of 0.3 mm as follows:
  • Elastic coupling agent 7# 1 eq of ethylene glycol and 2.5 eq of allylic acid were sequentially placed in a polymerization reactor, and under the catalysis of concentrated sulfuric acid, the reaction was carried out at a reaction temperature of 100 ° C for 0.2 hours, and then the temperature was raised to 160. After reacting for 15 hours by adding 15 eq of styrene, 5 eq of vinyl chloride and an initiator, the temperature was raised to a reaction temperature of 240 ° C for 1.2 hours to obtain an elastic coupling agent 7#.
  • This kind of substrate is especially suitable for the material of the corner during the installation process. During the process of use, it is fixed at a fixed angle after being grooved at the required position, and is fixed by using a glue and a nail gun. , continue to plate the other wall.

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Abstract

一种板材，包括基材（1），基材（1）外表面设有涂层（8），基材（1）一侧开设沟槽（3），沟槽（3）内侧设有条形凹槽（4），基材（1）的另一侧设有与沟槽（3）形状相适配的凸部（7），凸部（7）的外侧上设有与凹槽（4）形状相适配的卡条（6）；该板材的基材由质量份数为100份的PVC树脂或PVC粉末，25-45份的苯乙烯弹性体，180-280份的石粉或木屑或岩石，1-10份的辅助剂及1-4份的弹性接联剂制造而成；一种由该板材顺序拼接而成的装饰面板，相邻板材之间透过沟槽和凸部相互配合安装而成及该板材的安装工艺。

Description

一种板材及其装饰面板 技术领域
本发明属于建筑材料技术领域，特指一种板材及其板材连接结构。
背景技术
目前，传统的板材一般是瓷砖或木板，其最大的缺点是防潮性能差尤其用于卫生间。在下雨天或雾天时，板材的表面上会出现回潮产生的水珠，因此长时间回潮会造成变形或霉变，尺寸不稳定。
同时，现在市面的墙板，由于传统的板和板之间的拼接往往采用其端部的差异化结构，如阶梯结果来实现，这种拼装方式一方面仅能通过在安装平面上对接来实现，另一方面使用长时间后，由于上述板体和板体之间并不存在相互锁紧的机构，其墙板与墙板之间的接缝会随着使用时间变得越来越明显，影响墙体的整体美观的同时，还容易使日常灰尘等污堵物嵌入和堆积，若使用在医院等场所中，接缝处滋生的污堵物和细菌等物质会造成不良的影响。
发明内容
本发明旨在克服上述缺陷，解决墙板板材的拼接缝隙明显，无法达到无缝连接的问题，能够改善拼接缝防水气、防霉菌、抗细菌的效果，同时使板材具有传统板材不具备的表面图案或涂层，并且板材表面设有交错的沟槽或平行的沟槽或其他几何图案，还解决了传统墙板施工慢，工序繁杂的问题，做到了真正意义上的快装及不停业施工。
提供一种结构简单，美观，价格低廉，适用性广，可以自主选择的板材及连接结构。
本发明提供的一种板材，其特征在于：包括基材；
上述基材的外表面设置有涂层或者花纹纸或者覆膜或者蜡；
上述基材的一侧开设沟槽，上述沟槽的内侧设有条形凹槽；
上述基材的另一侧设有与沟槽形状相适配的凸部，上述凸部的外侧上设有与凹槽形状相适配的卡条。
即、在同一块基材的两侧分别设有能够实现卡和扣合功能的结构，通过将该卡和扣合功能的结构进行相互固定的安装后，能够实现两块板材的相互固定，该固定的方式由于存在扣合的过程，故而，在水平角度内无法简单的将两块板材卸开，这样也就提高了两块板材之间的相互固定关系，不会因为长时间的使用后，通过简单的平面位移来实现缝隙和分离的问题。
进一步地，本发明提供的一种板材，还具有这样的特点：即、上述沟槽内设有凸条；
上述凸部上与凸条形状相适配的凹槽条。
进一步地，本发明提供的一种板材，还具有这样的特点：即、上述基材为木板或竹板或金属板或石塑板或WPC板或PVC板或LVT板或硅酸钙板或铝塑板或塑料膜或PVC卷材或竹木复合板或玻镁板或生物复合材料或木塑板或石材板或火山石灰板或碳酸硅钙板。
进一步地，本发明提供的一种板材，还具有这样的特点：即、上述涂层上有图案或没有图案。
进一步地，本发明提供的一种板材，还具有这样的特点：即、上述涂层上有立体纹路或平面。
进一步地，本发明提供的一种板材，还具有这样的特点：即、上述涂层的涂布量为5-500g/m 2。根据使用的需要该涂层的涂布量可以进行调整。
进一步地，本发明提供的一种板材，还具有这样的特点：即、上述基材的上表面或下表面设置有交错的细槽,或平行的细槽,或其他几何图案。
进一步地，本发明提供的一种板材，还具有这样的特点：即、上述细槽或其他几何图案的深度为0.1-8mm，宽度为0.1-10mm。
进一步地，本发明提供的一种板材，还具有这样的特点：即、上述细槽或其他几何图案的边缘设有倒角。
进一步地，本发明提供的一种板材，还具有这样的特点：即、上述细槽或其他几何图案中涂覆有涂料。
进一步地，本发明提供的一种板材，还具有这样的特点：即、上述涂料在细槽或其他几何图案内的涂覆面积占细槽或其他几何图案面积的百分比为1％-100％。
进一步地，本发明提供的一种板材，还具有这样的特点：即、上述基材由如下质量份数比的物质制造而成：
Figure PCTCN2018079231-appb-000001
上述辅助剂选自稳定剂、硬脂酸、PE蜡、氯化聚乙烯、改性剂、颜料、增白剂、增塑剂中的一种或几种；
上述弹性接联剂由多元醇、烯丙酸、苯乙烯或其衍生物、氯乙烯发生混合聚合反应得到。
进一步地，本发明提供的一种板材，还具有这样的特点：即、上述板材上设有可实现板材弯折的结构；
其中，上述可实现板材弯折的结构为至少一条可弯折的槽或待刻槽痕；该 槽和槽刻痕的深度一般来说不大于基材层的深度。
上述可弯折的槽或待刻槽痕的深度不大于板材的厚度。
进一步地，本发明提供的一种板材，还具有这样的特点：即、上述弹性接联剂的制备方法如下所示：
步骤一、将多元醇、烯丙酸依次投入聚合反应釜内，在酸催化作用下，于80-120℃的反应温度下反应0.1-0.5小时后，排水获得混合物；
该酸催化剂为质子酸(如：浓硫酸)、酸性相转移催化剂等；
步骤二、将混合物在120-160℃的反应温度下，于引发剂的作用下与苯乙烯或其衍生物，以及氯乙烯反应1-2小时后，升温至200-240℃的反应温度下聚合反应1-3小时后获得弹性接联剂。
该引发剂可以为金属镁、DBU、钌金属催化剂等试剂；
进一步地，本发明提供的一种板材，还具有这样的特点：即、上述多元醇、烯丙酸、苯乙烯或其衍生物和氯乙烯的摩尔比为1:2-6:5-15：5-15。
根据权利要求14上述一种板材，其特征在于：
上述多元醇选自乙二醇、1，2一丙二醇、二丙二醇、1，4-丁二醇、1,6-己二醇、新戊二醇、二缩二乙二醇、一缩二丙二醇、三羟甲基丙烷、季戊四醇和甘油中的一种或几种。
此外，本发明还提供了一种装饰面板，其特征在于：由若干个上述的板材顺序拼接而成；
其中，相邻板材之间，通过将一块板材的沟槽与另一块板材的凸部相互配合安装，其拼接缝形成沟槽。
进一步地，本发明提供的一种装饰面板，还具有这样的特点：即、上述沟槽内设置有封蜡层或压条。
进一步地，本发明提供的一种装饰面板，还具有这样的特点：即、由若干个板材顺序拼接成装饰面板的边缘处设置收边条；
上述收边条形状和结构与装饰面板的边缘相匹配，封闭装饰面板的边缘。一般来说，该收边条可以为条状、U型、L型等各种可实现边部封闭的结构。在安装的过程中，能够通过粘胶剂粘接、铆钉固定等方式实现收边条与板材边部的固定。
进一步地，本发明提供的一种装饰面板，还具有这样的特点：即、上述收边条的材质为PVC或WPC或SPC或瓷砖或金属或硅酸钙或木质。
另外，本发明一种板材安装工艺，其特征在于，通过如下工艺步骤进行安装：
步骤一、在板材背面粘贴胶黏剂；
该粘胶剂可以为双面胶和其他胶黏剂；
当为双面胶时，其材质为泡棉或PET或PVC膜或无纺布或薄膜。
该粘胶剂一般为纵向或横向间隔相同的距离或间隔不同的距离粘贴在板材背面，形成栅栏或网格的造型。
该双面胶等粘胶剂的黏贴长度略短于板材长度。
步骤二、在同一平面内，将多片板材从一端向另一端，在沟槽拼接处实现无缝拼接安装；
一般来说对于同一平面多片板材的安装，从左至右或从右至左依次安装板材，沟槽拼接处实现无缝快速拼接。
步骤三、在沟槽拼接处使用钉枪进行固定。还可再添加入封条等结构对该沟槽进行封闭。
步骤四、在板材的独立边缘处，用收边条和胶黏剂进行封边。
进一步地，本发明提供的一种板材安装工艺，还具有这样的特点：即、在安装过程中，遇到直角连接处时，使用收边条和胶黏剂将两片互相垂直的板材连接到一起。
进一步地，本发明提供的一种板材安装工艺，还具有这样的特点：即、在安装过程中，遇到直角连接处时，将一侧的板材进行弯折后与另一侧的板材进行拼接安装。
进一步地，本发明提供的一种板材安装工艺，还具有这样的特点：即、在安装过程中，遇到直角连接处时，在直角面处设置转角阀；
上述转角阀由呈弧形/直角的角板和两块侧挡板组成；
上述两块侧挡板安装于角板的两侧边部；
上述两侧边部均预留有凸起于侧挡板的挡片；
直角连接处两侧的待安装板材分别安装于侧挡板上，通过侧挡板限位。
本发明的作用和效果：
本发明创造所述板材的拼接缝形成沟槽，达到无缝连接的目的，并在连接处进行封蜡或压条处理，可以达到防水气、防霉菌、抗细菌的效果；同时，本发明的板基不限，可以根据自身的经济选择板基，并根据自身需求分割，使其视觉上为瓷砖或木板，并附以功能性的需求涂装。本发明的目的是提供一种结构简单，美观，价格低廉，适用性广，快速施工及不停业施工，可以自主选择的板材及连接结构。
此外，本发明还提供了一种可弯折的方案，该板材上具有可以实现弯折的结构，能够使板材在安装的过程中，特别是医院等无菌等环境下，无需拼接安装的方式，即可实现墙角等弯折位置的安装，且能实现无缝安装。
在本发明中，为了避免板材弯折后导致的表面断裂等问题，本发明中采用一种特殊的基材层进行主体材料，该基材层中添加了弹性体等组分，该组分的加入能够加大板材的弹性弯曲性能，和对压力等的吸收性能，当板材受外力进行一定角度的弯折后，弯折张力被材料吸收形成自然弯曲效果，从而能增加板材的表面美感和内部的弯曲韧性和弯曲强度，当对该板材通过割开划痕或设置槽体进行弯折处理时，能够保持板体的强度，不会如传统木材等板材，在割裂的情况下出现损坏皲裂等问题。同时，在研发的过程中，研发人员发现如果在传统的配方中单纯的添加弹性体组分，会由于组分间性能上的差异，影响其混溶效果，最终影响板材挤出成型效果，一方面会造成无法挤出，另一方面还会导致板材变形的问题。针对该问题，在本发明中引入了弹性接联剂这一组分，通过该组分的加入，有效缓解了上述问题，能使弹性体组分、PVC组分和石料/木料等组分进行混溶，提高上述各组分之间的联结性和功能性，使其挤出成型产品能达到目标水平。
附图说明
附图1、本实施例涉及的板材的结构示意图；
附图2、本实施例涉及的板材的安装结构示意图；
在附图1和附图2中，1-板基；2-凸条；3-沟槽；4-凹槽；5-凹槽条；6-卡条；7-凸部；8-涂层；9-压条；10-板材一；20-板材二。
附图3、本实施例涉及的板材的安装示意图；
附图4、本实施例涉及的板材的安装示意图；
附图5、本实施例涉及的板材的安装示意图；
附图6、本实施例涉及的板材的安装示意图；
附图7、本实施例涉及的板材的安装示意图；
附图8、本实施例涉及的板材的安装示意图。
具体实施方式
如图1所示，本实施例提供的一种板材，包括基材1，上述基材1的外表面设置有涂层8或者防潮阻燃的花纹纸或者覆膜或者PE蜡，可以提高美观和耐用性，并且可以根据需求选择不同的涂层，达到不同的效果。
该基材1为条状面板，在安装方向上，两侧边部分别设有能够实现卡合安装关系的机构。
该基材1木板或竹板或金属板或石塑板或WPC板或PVC板或LVT板或硅酸钙板或铝塑板或塑料膜或PVC卷材或竹木复合板或玻镁板或生物复合材料或木塑板或石材板或火山石灰板或碳酸硅钙板，上述金属板包括钢板、铝板、合金板等具有金属特性的板材；上述SPC板为石塑板，包括LVT板(石塑地板)，若基材1表面不做处理，优选为SPC板；上述WPC板为木塑板，上述木塑板通过木材与热塑材料混合均匀成型的材料，具有木材和塑料的特点，增加自然美观；上述PVC板是以PVC为原料制成的截面为蜂巢状网眼结构的板材，具有良好的化学稳定性，耐腐蚀性，硬度大，强度大，强度高，防紫外线(耐老化)，耐火阻燃(具有自熄性)，绝缘性能可靠，表面光洁平整，不吸水，不变形，易加工等特点，提高了实用性能，上述铝塑板以塑料为芯层，两面为铝材的3层复合板材，并在产品表面覆以装饰性和保护性的涂层或薄膜，具有装饰作用，可以根据不同的经济能力及需求选择不同的基材1。
该基材1的左侧(或右侧)开设有沟槽3，该沟槽3的内侧设有条形凹槽4，形成向板体内侧凹陷的L构型，上述沟槽3的边部设有凸条2，用于限制安装于 其内结构的移动。上述结构一般设置于基材1的上表面(或下表面)。
该基材1的右侧(或左侧)设有与沟槽3形状相适配的凸部7，该凸部7的外侧上设有与凹槽4形状相适配的卡条6，该凸部7上还设有与凸条2的形状相适配的凹槽条5，从而可以更好的限定两块板材之间上下左右的移动。上述结构一般设置于基材1的下表面(或上表面)。
上述基材1左侧和右侧的结构，可以使两块板材之间紧密的配合，达到无缝连接的目的，并且可以限定两块板材之间的移动，提高了实用性能。
本实施例还提供了上述板材的具体应用：
通过将上述板材的拼接能够获得一种大板幅的装饰面板，如图2所示，采用上述板材来安装的装饰面板，该装置面板由若干个板材顺序拼接成装饰面板，以其中的两个板材(板材一10和板材二20)的连接关系为例，该板材一10的沟槽3与板材二20的凸部7相互配合，上述板材一10和板材二20的拼接缝形成沟槽，上述其视觉上为瓷砖或木板，提升美感。
当上述两块板材通过卡扣的方式完成安装后，在其衔接位置的沟槽内通过安装封蜡层或压条9，从而提高防水气防细菌效果，适用于医院等特殊场所。
如需将上述板材以装饰面板的形式安装于墙面或底面等平面时，本实施例还提供了上述板材的具体安装工艺，如图3-6所示，其具体工艺方法如下所示：
步骤一、如图3和4所示，在板材背面粘贴双面胶和其他胶黏剂,面胶的材质为泡棉或PET或PVC膜或无纺布或薄膜,双面胶纵向或横向间隔相同的距离或间隔不同的距离，粘贴在板材背面,双面胶的长度略短于板材长度。
在本实施例中，每副板材背面均向的黏贴有4条双面胶，在双面胶的胶条 四周用硅胶枪每个4-40cm打硅胶，将板材粘接于墙面的最左侧；
步骤二、如图5所示，在同一平面内，将多片板材从一端向另一端铺设，每块板材采用拼装装饰面板的方式，在沟槽拼接处实现无缝拼接安装；
步骤三、如图5所示，在沟槽拼接处使用钉枪进行固定。
步骤四、在板材的独立边缘处，用如图6所示的收边条和胶黏剂进行封边。
当需要安装转角的墙面时：
方案一、如图7所示，使用收边条和胶黏剂将两片互相垂直的板材粘连到一起。
方案二、如图8所示，在直角面处用钉枪安装转角阀30；
该转角阀30由呈弧形角板31、平面侧挡板32和垂直面侧挡板33组成；
该两块侧挡板分别安装于角板的两侧边部，并在侧边部预留有凸起于侧挡板的挡片34和35；
该平面侧挡板32与平面板材40粘接安装，另一侧的垂直面侧挡板33与垂直面板50粘接安装。
方案三、在板材背面划出弯折槽体，将该板弯折后形成直角，安装在墙脚，其他板体继续进行拼接安装。
上述实施例的作用和效果：
本实施例中，能通过沟槽、凸部、条形凹槽和卡条之间的配合，使其肉眼于1.5米外距离无法看出接缝，达到无缝连接的目的，并在其连接处进行封蜡或压条处理，提高防水气防细菌效果，上述板基表面进行涂装处理，达到自身所需要的功能目的，并且增加自身的美观；同时，可以根据自身的经济，选择 不同的板基，节约成本，但其视觉上为瓷砖或木板，提升美感。
上述实施例的变形例：
变形例一、在上述涂层8上设有图案，提高美观，同时也可以在上述涂层8上赋以颜色，进一步提高美观。
变形例二、在上述基材1的外表面设置有交错的细沟或几何图案，增加美感，同时细沟也有利于水滴的滑落，提高了实用性。
变形例三、在上述细沟或几何图案中涂覆有涂料，隔绝空气，提高使用寿命。
变形例四、在上述装饰面板的表面均涂覆有涂料，提高整体的使用寿命。
变形例五、该基材1由如下质量份数比的物质通过板材挤压成型机制造而成：
Figure PCTCN2018079231-appb-000002
弹性接联剂5#：将1eq乙二醇、2eq烯丙酸依次投入聚合反应釜内，在相 转移催化剂的催化作用下，于120℃的反应温度下反应0.5小时后，升温至160℃，投入5eq苯乙烯、5eq氯乙烯和碱剂反应1小时后，升温至240℃的反应温度下聚合反应1.5小时后获得弹性接联剂5#。
该种基材在安装的过程中特别适用于转角的材料，在使用的过程中，在需要的位置进行划槽后进行固定角度的弯折，采用粘胶剂和钉枪等设施将其固定后，继续进行另一面墙体的板材铺设。
变形例六、该基材1由如下质量份数比的物质通过板材挤压成型机制造而成，其厚度为0.5mm：
Figure PCTCN2018079231-appb-000003
弹性接联剂6#：将1eq丙二醇、2eq烯丙酸依次投入聚合反应釜内，在浓硫酸的催化作用下，于100℃的反应温度下反应0.2小时后，升温至120℃，投入10eq苯乙烯、15eq氯乙烯和引发剂反应1小时后，升温至200℃的反应温度下聚合反应3小时后获得弹性接联剂6#。
该种基材在安装的过程中特别适用于转角的材料，在使用的过程中，在需要的位置进行划槽后进行固定角度的弯折，采用粘胶剂和钉枪等设施将其固定后，继续进行另一面墙体的板材铺设。
变形例七、该基材1由如下质量份数比的物质通过板材挤压成型机制造而成，其厚度为0.3mm：
Figure PCTCN2018079231-appb-000004
弹性接联剂7#：将1eq二缩乙二醇、2.5eq烯丙酸依次投入聚合反应釜内，在浓硫酸的催化作用下，于100℃的反应温度下反应0.2小时后，升温至160℃，投入15eq苯乙烯、5eq氯乙烯和引发剂反应1小时后，升温至240℃的反应温度下聚合反应1.2小时后获得弹性接联剂7#。
该种基材在安装的过程中特别适用于转角的材料，在使用的过程中，在需要的位置进行划槽后进行固定角度的弯折，采用粘胶剂和钉枪等设施将其固定后，继续进行另一面墙体的板材铺设。

Claims (25)

  1. 一种板材，其特征在于：包括基材；
    所述基材的外表面设置有涂层或者花纹纸或者覆膜或者蜡；
    所述基材的一侧开设沟槽，所述沟槽的内侧设有条形凹槽；
    所述基材的另一侧设有与沟槽形状相适配的凸部，所述凸部的外侧上设有与凹槽形状相适配的卡条。
  2. 如权利要求1所述的板材，其特征在于：
    所述沟槽内设有凸条；
    所述凸部上与凸条形状相适配的凹槽条。
  3. 如权利要求1所述的板材，其特征在于：
    所述基材两侧的构型被替换为任何能实现锁紧功能的结构。
  4. 如权利要求1所述的板材，其特征在于：
    所述基材为木板或竹板或金属板或石塑板或WPC板或PVC板或LVT板或硅酸钙板或铝塑板或塑料膜或PVC卷材或竹木复合板或玻镁板或生物复合材料或木塑板或石材板或火山石灰板或碳酸硅钙板。
  5. 如权利要求1所述的一种板材，其特征在于：
    所述涂层上有图案或没有图案。
  6. 如权利要求1所述的一种板材，其特征在于：
    所述涂层上有立体纹路或平面。
  7. 如权利要求1所述的一种板材，其特征在于：
    所述涂层的涂布量为5-500g/㎡。
  8. 如权利要求1所述的一种板材，其特征在于：
    所述基材的上表面或下表面设置有交错的细槽,或平行的细槽,或其他几何图案。
  9. 如权利要求8所述的一种板材，其特征在于：
    所述细槽或其他几何图案的深度为0.1-8mm，宽度为0.1-10mm。
  10. 如权利要求8所述的一种板材，其特征在于：
    所述细槽或其他几何图案的边缘设有倒角。
  11. 如权利要求8所述的一种板材，其特征在于：
    所述细槽或其他几何图案中涂覆有涂料。
  12. 如权利要求11所述一种板材，其特征在于：
    所述涂料在细槽或其他几何图案内的涂覆面积占细槽或其他几何图案面积的百分比为1％-100％。
  13. 如权利要求1所述一种板材，其特征在于：
    所述基材由如下质量份数比的物质制造而成：
    Figure PCTCN2018079231-appb-100001
    所述辅助剂选自稳定剂、硬脂酸、PE蜡、氯化聚乙烯、改性剂、颜料、增白剂、增塑剂中的一种或几种；
    所述弹性接联剂由多元醇、烯丙酸、苯乙烯或其衍生物、氯乙烯发生混合聚合反应得到。
  14. 如权利要求13所述一种板材，其特征在于：
    所述板材上设有可实现板材弯折的结构；
    其中，所述可实现板材弯折的结构为至少一条可弯折的槽或待刻槽痕；
    所述可弯折的槽或待刻槽痕的深度不大于板材的厚度。
  15. 如权利要求13所述一种板材，其特征在于：
    所述弹性接联剂的制备方法如下所示：
    步骤一、将多元醇、烯丙酸依次投入聚合反应釜内，在酸催化作用下，于80-120℃的反应温度下反应0.1-0.5小时后，排水获得混合物；
    步骤二、将混合物在120-160℃的反应温度下，于引发剂的作用下与苯乙烯或其衍生物，以及氯乙烯反应1-2小时后，升温至200-240℃的反应温度下聚合反应1-3小时后获得弹性接联剂。
  16. 如权利要求15所述一种板材，其特征在于：
    所述多元醇、烯丙酸、苯乙烯或其衍生物和氯乙烯的摩尔比为1:2-6:5-15：5-15。
  17. 如权利要求15所述一种板材，其特征在于：
    所述多元醇选自乙二醇、1，2一丙二醇、二丙二醇、1，4-丁二醇、1,6-己二醇、新戊二醇、二缩二乙二醇、一缩二丙二醇、三羟甲基丙烷、季戊四醇和甘油中的一种或几种。
  18. 一种装饰面板，其特征在于：由若干个如权利要求1-16任一所述的板材顺序拼接而成；
    其中，相邻板材之间，通过将一块板材的沟槽与另一块板材的凸部相互配合安装，其拼接缝形成沟槽。
  19. 如权利要求18所述的一种装饰面板，其特征在于：
    所述沟槽内设置有封蜡层或压条。
  20. 如权利要求18所述的一种装饰面板，其特征在于：
    由若干个板材顺序拼接成装饰面板的边缘处设置收边条；
    所述收边条的形状和结构与装饰面板的边缘相匹配，封闭装饰面板的边缘。
  21. 如权利要求18所述的一种装饰面板，其特征在于：
    所述收边条的材质为PVC或WPC或SPC或瓷砖或金属或硅酸钙或木质。
  22. 一种板材安装工艺，其特征在于，通过如下工艺步骤进行安装：
    步骤一、在如权1-21所述的任一板材背面粘贴胶黏剂；
    步骤二、在同一平面内，将多片板材从一端向另一端，在沟槽拼接处实现无缝拼接安装；
    步骤三、在沟槽拼接处使用钉枪进行固定。
    步骤四、在板材的独立边缘处，用收边条和胶黏剂进行封边。
  23. 如权利要求22所述的一种板材安装工艺，其特征在于：
    在安装过程中，遇到直角连接处时，使用收边条和胶黏剂将两片互相垂直的板材连接到一起。
  24. 如权利要求22所述的一种板材安装工艺，其特征在于：
    在安装过程中，遇到直角连接处时，将一侧的板材进行弯折后与另一侧的板材进行拼接安装。
  25. 如权利要求22所述的一种板材安装工艺，其特征在于：
    在安装过程中，遇到直角连接处时，在直角面处设置转角阀；
    所述转角阀由呈弧形/直角的角板和两块侧挡板组成；
    所述两块侧挡板安装于角板的两侧边部；
    所述两侧边部均预留有凸起于侧挡板的挡片；
    直角连接处两侧的待安装板材分别安装于侧挡板上，通过侧挡板限位。
PCT/CN2018/079231 2017-07-19 2018-03-16 一种板材及其装饰面板 WO2019015346A1 (zh)

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US11060298B2 (en) 2021-07-13

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