WO2018164777A1 - Polar functionalized hydrocarbon resin via post-reactor modification - Google Patents
Polar functionalized hydrocarbon resin via post-reactor modification Download PDFInfo
- Publication number
- WO2018164777A1 WO2018164777A1 PCT/US2018/015370 US2018015370W WO2018164777A1 WO 2018164777 A1 WO2018164777 A1 WO 2018164777A1 US 2018015370 W US2018015370 W US 2018015370W WO 2018164777 A1 WO2018164777 A1 WO 2018164777A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- polar
- phr
- resin composition
- rubber
- functionalized resin
- Prior art date
Links
- 239000013032 Hydrocarbon resin Substances 0.000 title description 12
- 229920006270 hydrocarbon resin Polymers 0.000 title description 12
- 230000004048 modification Effects 0.000 title description 3
- 238000012986 modification Methods 0.000 title description 3
- 229920000642 polymer Polymers 0.000 claims abstract description 39
- 238000000034 method Methods 0.000 claims abstract description 20
- 239000011342 resin composition Substances 0.000 claims abstract description 19
- 230000008569 process Effects 0.000 claims abstract description 11
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229920006026 co-polymeric resin Polymers 0.000 claims abstract description 8
- 229920001519 homopolymer Polymers 0.000 claims abstract description 8
- 238000005727 Friedel-Crafts reaction Methods 0.000 claims abstract description 5
- PMJHHCWVYXUKFD-SNAWJCMRSA-N (E)-1,3-pentadiene Chemical group C\C=C\C=C PMJHHCWVYXUKFD-SNAWJCMRSA-N 0.000 claims abstract description 4
- BKOOMYPCSUNDGP-UHFFFAOYSA-N 2-methylbut-2-ene Chemical group CC=C(C)C BKOOMYPCSUNDGP-UHFFFAOYSA-N 0.000 claims abstract description 4
- 239000011968 lewis acid catalyst Substances 0.000 claims abstract description 4
- PMJHHCWVYXUKFD-UHFFFAOYSA-N piperylene Natural products CC=CC=C PMJHHCWVYXUKFD-UHFFFAOYSA-N 0.000 claims abstract description 4
- 238000002360 preparation method Methods 0.000 claims abstract description 3
- 239000000203 mixture Substances 0.000 claims description 45
- 239000000853 adhesive Substances 0.000 claims description 20
- 230000001070 adhesive effect Effects 0.000 claims description 20
- 229920001971 elastomer Polymers 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 239000003054 catalyst Substances 0.000 claims description 11
- 239000005060 rubber Substances 0.000 claims description 10
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical group Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 claims description 8
- 239000004823 Reactive adhesive Substances 0.000 claims description 6
- 239000003795 chemical substances by application Substances 0.000 claims description 6
- 229920003244 diene elastomer Polymers 0.000 claims description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 4
- 239000011256 inorganic filler Substances 0.000 claims description 4
- 229910003475 inorganic filler Inorganic materials 0.000 claims description 4
- 230000021736 acetylation Effects 0.000 claims description 3
- 238000006640 acetylation reaction Methods 0.000 claims description 3
- 238000006197 hydroboration reaction Methods 0.000 claims description 3
- 150000003573 thiols Chemical class 0.000 claims description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 2
- 239000000654 additive Substances 0.000 claims description 2
- 239000000377 silicon dioxide Substances 0.000 claims description 2
- 229920005549 butyl rubber Polymers 0.000 claims 3
- 229920002857 polybutadiene Polymers 0.000 claims 3
- 229920003048 styrene butadiene rubber Polymers 0.000 claims 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims 1
- 229920002943 EPDM rubber Polymers 0.000 claims 1
- 229920000181 Ethylene propylene rubber Polymers 0.000 claims 1
- 244000043261 Hevea brasiliensis Species 0.000 claims 1
- 239000005063 High cis polybutadiene Substances 0.000 claims 1
- 229920000459 Nitrile rubber Polymers 0.000 claims 1
- 239000005062 Polybutadiene Substances 0.000 claims 1
- 229920002367 Polyisobutene Polymers 0.000 claims 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims 1
- 230000000996 additive effect Effects 0.000 claims 1
- 229910052796 boron Inorganic materials 0.000 claims 1
- 229920005557 bromobutyl Polymers 0.000 claims 1
- VLLYOYVKQDKAHN-UHFFFAOYSA-N buta-1,3-diene;2-methylbuta-1,3-diene Chemical compound C=CC=C.CC(=C)C=C VLLYOYVKQDKAHN-UHFFFAOYSA-N 0.000 claims 1
- 229920005556 chlorobutyl Polymers 0.000 claims 1
- UAIZDWNSWGTKFZ-UHFFFAOYSA-L ethylaluminum(2+);dichloride Chemical compound CC[Al](Cl)Cl UAIZDWNSWGTKFZ-UHFFFAOYSA-L 0.000 claims 1
- 229920005555 halobutyl Polymers 0.000 claims 1
- 229920003052 natural elastomer Polymers 0.000 claims 1
- 229920001194 natural rubber Polymers 0.000 claims 1
- 150000004965 peroxy acids Chemical class 0.000 claims 1
- 229920001195 polyisoprene Polymers 0.000 claims 1
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 claims 1
- 229920005989 resin Polymers 0.000 description 38
- 239000011347 resin Substances 0.000 description 38
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 10
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 10
- 238000006243 chemical reaction Methods 0.000 description 10
- 238000006116 polymerization reaction Methods 0.000 description 9
- 229930195733 hydrocarbon Natural products 0.000 description 8
- 150000002430 hydrocarbons Chemical class 0.000 description 8
- 229920005601 base polymer Polymers 0.000 description 7
- 239000001257 hydrogen Substances 0.000 description 7
- 229910052739 hydrogen Inorganic materials 0.000 description 7
- 239000004215 Carbon black (E152) Substances 0.000 description 6
- -1 aromatic hydrogen Chemical class 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 5
- 238000005481 NMR spectroscopy Methods 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- 239000000806 elastomer Substances 0.000 description 5
- 239000000178 monomer Substances 0.000 description 5
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- 239000011541 reaction mixture Substances 0.000 description 5
- 239000000565 sealant Substances 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- 239000004593 Epoxy Substances 0.000 description 4
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 4
- 125000001931 aliphatic group Chemical group 0.000 description 4
- 150000001336 alkenes Chemical class 0.000 description 4
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 description 4
- 239000003085 diluting agent Substances 0.000 description 4
- 238000009472 formulation Methods 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEDRZPFGACZZDS-MICDWDOJSA-N Trichloro(2H)methane Chemical compound [2H]C(Cl)(Cl)Cl HEDRZPFGACZZDS-MICDWDOJSA-N 0.000 description 3
- 239000000839 emulsion Substances 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000003208 petroleum Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 150000003505 terpenes Chemical class 0.000 description 3
- 235000007586 terpenes Nutrition 0.000 description 3
- 238000012719 thermal polymerization Methods 0.000 description 3
- YBYIRNPNPLQARY-UHFFFAOYSA-N 1H-indene Chemical compound C1=CC=C2CC=CC2=C1 YBYIRNPNPLQARY-UHFFFAOYSA-N 0.000 description 2
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Chemical class C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- 229910015900 BF3 Inorganic materials 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- 239000002841 Lewis acid Substances 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Chemical class O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- UORVGPXVDQYIDP-UHFFFAOYSA-N borane Chemical compound B UORVGPXVDQYIDP-UHFFFAOYSA-N 0.000 description 2
- 229910000085 borane Inorganic materials 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- ZSWFCLXCOIISFI-UHFFFAOYSA-N cyclopentadiene Chemical compound C1C=CC=C1 ZSWFCLXCOIISFI-UHFFFAOYSA-N 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 238000007306 functionalization reaction Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 150000007517 lewis acids Chemical class 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229920000058 polyacrylate Polymers 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Chemical class OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 2
- GRWFGVWFFZKLTI-UHFFFAOYSA-N α-pinene Chemical class CC1=CCC2C(C)(C)C1C2 GRWFGVWFFZKLTI-UHFFFAOYSA-N 0.000 description 2
- 238000005160 1H NMR spectroscopy Methods 0.000 description 1
- GRWFGVWFFZKLTI-IUCAKERBSA-N 1S,5S-(-)-alpha-Pinene Chemical class CC1=CC[C@@H]2C(C)(C)[C@H]1C2 GRWFGVWFFZKLTI-IUCAKERBSA-N 0.000 description 1
- OXBLVCZKDOZZOJ-UHFFFAOYSA-N 2,3-Dihydrothiophene Chemical compound C1CC=CS1 OXBLVCZKDOZZOJ-UHFFFAOYSA-N 0.000 description 1
- UUEWCQRISZBELL-UHFFFAOYSA-N 3-trimethoxysilylpropane-1-thiol Chemical compound CO[Si](OC)(OC)CCCS UUEWCQRISZBELL-UHFFFAOYSA-N 0.000 description 1
- 238000006596 Alder-ene reaction Methods 0.000 description 1
- 239000004831 Hot glue Substances 0.000 description 1
- 241000254043 Melolonthinae Species 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- RSWGJHLUYNHPMX-ONCXSQPRSA-N abietic acid Chemical compound C([C@@H]12)CC(C(C)C)=CC1=CC[C@@H]1[C@]2(C)CCC[C@@]1(C)C(O)=O RSWGJHLUYNHPMX-ONCXSQPRSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- MVNCAPSFBDBCGF-UHFFFAOYSA-N alpha-pinene Chemical class CC1=CCC23C1CC2C3(C)C MVNCAPSFBDBCGF-UHFFFAOYSA-N 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005536 corrosion prevention Methods 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000008393 encapsulating agent Substances 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- BLCTWBJQROOONQ-UHFFFAOYSA-N ethenyl prop-2-enoate Chemical compound C=COC(=O)C=C BLCTWBJQROOONQ-UHFFFAOYSA-N 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 239000003701 inert diluent Substances 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 230000000051 modifying effect Effects 0.000 description 1
- 239000002808 molecular sieve Substances 0.000 description 1
- 239000007777 multifunctional material Substances 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 238000006384 oligomerization reaction Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000003209 petroleum derivative Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 239000004848 polyfunctional curative Substances 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000004382 potting Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 238000000425 proton nuclear magnetic resonance spectrum Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000002040 relaxant effect Effects 0.000 description 1
- 238000010058 rubber compounding Methods 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 125000005371 silicon functional group Chemical group 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- 238000001256 steam distillation Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- PUGUQINMNYINPK-UHFFFAOYSA-N tert-butyl 4-(2-chloroacetyl)piperazine-1-carboxylate Chemical compound CC(C)(C)OC(=O)N1CCN(C(=O)CCl)CC1 PUGUQINMNYINPK-UHFFFAOYSA-N 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 229920006029 tetra-polymer Polymers 0.000 description 1
- 150000007970 thio esters Chemical class 0.000 description 1
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/08—Epoxidation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
- C08C19/00—Chemical modification of rubber
- C08C19/26—Incorporating metal atoms into the molecule
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
- C08C19/00—Chemical modification of rubber
- C08C19/30—Addition of a reagent which reacts with a hetero atom or a group containing hetero atoms of the macromolecule
- C08C19/42—Addition of a reagent which reacts with a hetero atom or a group containing hetero atoms of the macromolecule reacting with metals or metal-containing groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F240/00—Copolymers of hydrocarbons and mineral oils, e.g. petroleum resins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F4/00—Polymerisation catalysts
- C08F4/06—Metallic compounds other than hydrides and other than metallo-organic compounds; Boron halide or aluminium halide complexes with organic compounds containing oxygen
- C08F4/12—Metallic compounds other than hydrides and other than metallo-organic compounds; Boron halide or aluminium halide complexes with organic compounds containing oxygen of boron, aluminium, gallium, indium, thallium or rare earths
- C08F4/14—Boron halides or aluminium halides; Complexes thereof with organic compounds containing oxygen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/06—Oxidation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/14—Esterification
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/42—Introducing metal atoms or metal-containing groups
Definitions
- This invention relates to a polar functionalized hydrocarbon resins and processes to produce thereof.
- Acrylic adhesives are widely used as hot melt adhesives, heat activatable adhesives, and pressure-sensitive adhesives.
- substrates such as certain types of automotive paints and low energy olefinic surfaces, to which typical acrylic adhesives do not adhere well.
- Efforts have been made to improve the adhesion of acrylic adhesives, i.e., develop more aggressive tack, to these types of surfaces; tackifying the base acrylic polymer is commonly practiced.
- Various types of tackifying resins such as phenol modified terpenes and rosin esters, are used as tackifiers.
- Hydrocarbon resins have been used as modifiers for coatings (corrosion-resistant lacquer), reactive adhesives (two-pack epoxy or polyurethane) and integrated circuit encapsulants (epoxy resin based) as they are capable of plasticizing base polymers, relaxing the internal stress generated during the curing of base polymers, increasing the initial tack and adhesive strength of base polymers, and improving water resistance of base polymers.
- the modifying effects produced by such hydrocarbon resins however, have not been too satisfactory. In particular, they are not applicable to strongly polar base polymers because of their poor compatibility.
- an aim of this invention is to solve the above-mentioned issues of conventional hydrocarbon resins.
- Another objective of the present invention is to synthesize high performance tire treads possessing exceptional traction and handling properties.
- miscible hydrocarbon resins are typically used in tread compound formulations in order to increase traction characteristics. Although these resins increase overall traction, tread compounds formulated with these miscible resins tend to suffer from reduced traction and handling at high speeds or at high internal tire generated temperatures during hard driving. The foregoing and/or other challenges are addressed by the methods and products disclosed herein.
- This invention relates to a process for the preparation of a polar-functionalized resin composition
- a process for the preparation of a polar-functionalized resin composition comprising the steps of (A) contacting a polymer backbone with a reactive moiety to produce a polar-functionalized resin composition, wherein the polymer backbone is derived from a feed comprising less than or equal to about 35 wt% components derived from piperylene; less than or equal to about 10 wt% components derived from amylene; less than or equal to about 10 wt% components derived from isoprene; less than or equal to about 55 wt% unreactive paraffins; and C9 homopolymer or copolymer resins, in the presence of a Friedel- Crafts or Lewis acid catalyst; and (B) recovering a polar-functionalized resin composition.
- Figures 1 to 5 depict the proton NMR charts for inventive polar functionalized hydrocarbon resins of the invention.
- phr means parts per hundred parts of rubber, and is a measure common in the art wherein components of a composition are measured relative to the total of all of the elastomer (rubber) components.
- the total phr or parts for all rubber components, whether one, two, three, or more different rubber components when present in a given recipe, is always defined as 100 phr. All other non-rubber components are ratioed against the 100 parts of rubber and are expressed in phr.
- interpolymer means any polymer or oligomer having a number average molecular weight of 500 or more prepared by the polymerization or oligomerization of at least two different monomers, including copolymers, terpolymers, tetrapolymers, etc.
- monomers in an interpolymer is understood to refer to the as-polymerized and/or as-derivatized units derived from that monomer.
- polymer and interpolymer are used broadly herein and in the claims to encompass higher oligomers having a number average molecular weight (Mn) equal to or greater than 500, as well as compounds that meet the molecular weight requirements for polymers according to classic ASTM definitions.
- the functionalized resin molecules of the present invention are prepared via post- reactor treating of a polymer backbone.
- polymer backbone includes substituted or unsubstituted units derived from Cs fraction homopolymer or copolymer resins, C9 fraction homopolymer or copolymer resins, and combinations thereof.
- resin molecule or “resin” as used herein is interchangeable with the phrase “polymer backbone.”
- the polymer backbone comprises up to 100 mol% units derived from C5 fraction homopolymer or copolymer resins, more preferably within the range from 5 to 90 mol% units derived from C5 fraction homopolymer or copolymer resins, most preferably from 5 to 70 mol% units derived from C5 fraction homopolymer or copolymer resins.
- the feed leading up to the polymer backbone comprises up to 35% piperylene components, up to 10% isoprene components, and between 5 to 10% amylene components by weight of the monomers in the monomer mix.
- C9 refers to a petroleum distillate containing styrene, indene, alkyl derivatives, and combinations thereof.
- the polymer backbone has a refractive index greater than 1.5.
- the polymer backbone has a softening point of 80°C or more (Ring and Ball, as measured by ASTM E-28, with a heating/cooling rate of 10°C/min) more preferably from 80°C to 150°C, most preferably 100°C to 150°C.
- the polymer backbone has a glass transition temperature (Tg) (as measured by ASTM E 1356 using a TA Instruments model 2920 machine, with a heating/cooling rate of 10°C/min) of from -30°C to 100°C.
- Tg glass transition temperature
- the polymer backbone has a Brookfield Viscosity (ASTM D-3236) measured at the stated temperature (typically from 120°C to 190°C) using a Brookfield Thermosel viscometer and a number 27 spindle of 50 to 25,000 mPa-s at 177°C.
- ASTM D-3236 Brookfield Viscosity
- the polymer backbone comprises olefinic unsaturation, e.g., at least 1 mol% olefinic hydrogen, based on the total moles of hydrogen in the interpolymer as determined by !fl-NMR.
- the polymer backbone comprises from 1 to 20 mol% aromatic hydrogen, preferably from 2 to 15 mol% aromatic hydrogen, more preferably from 2 to 10 mol% aromatic hydrogen, preferably at least 8 mol% aromatic hydrogen, based on the total moles of hydrogen in the polymer.
- polymer backbones useful in this invention include Escorez® 8000 series resins sold by ExxonMobil Chemical Company in NDG, France. Further examples of polymer backbones useful in this invention include Arkon® series resins sold by Arakawa Europe in Germany. Yet more examples of polymer backbones useful in this invention include the Eastotac® series of resins sold by Eastman Chemical Company in Longview, TX.
- the initial polymerization of steam-cracked petroleum hydrocarbons may be carried out in any conventional batch, semi-continuous or continuous fashion, all of which are well known in the petroleum resin art.
- the desired unsaturated hydrocarbon mixture is preferably contacted with small amounts of Friedel-Crafts catalyst such as boron trifluoride, aluminum chloride, aluminum bromide or the like. Amounts of such catalyst from 0.25 to 3.0% based on the unsaturated content of the feed are preferred.
- the catalyst may be employed in its solid state or in solutions, slurries or complexes.
- boron trifluoride may be complexed with ether to form an etherate in accordance with techniques known in the art and the etherate may be employed as the catalyst.
- the polymerization reaction is conducted with temperatures in the range of -30 to 90°C, and preferably from 0 to 75°C.
- an inert diluent such as benzene, naphtha, paraffins, cycloparaffins or other hydrocarbon fractions preferably boiling in the range of 70 to 125°C.
- the diluent may be employed in amounts from 5-75 by weight based on the olefin-containing feed.
- the diluent may be added first, last or at the same time as the feed.
- the reactor should comprise means for agitating the reaction mixture and the feed is preferably agitated during the addition of the catalyst and during the entire reaction time.
- the catalyst is added slowly over a period of 5 minutes to one hour or until the desired catalyst concentration has been reached.
- the temperature of the reaction mixture may be controlled by any known technique, a particularly preferred one is referred to normally as a pumparound system where the reaction mixture is continuously circulated through a temperature-controlling bath adapted to either heat or cool the mixture. After the start up on the reaction, the catalyst is continuously added at a rate to give the desired catalyst concentration together with fresh steam-cracked hydrocarbon feed. In a continuous system, a portion of the reaction mixture is continuously drawn off to a second vessel if desired to provide additional contact time and the product is withdrawn from the second vessel either batchwise or continuously.
- One technique for carrying out a batch reaction comprises forming a slurry of the catalyst in diluent and then slowly adding the steam cracked feed. The mixture is continuously agitated. If desired, only a portion of the aluminum chloride is added initially and the remainder after the reaction is started. The product mixture is then quenched, washed and stripped to give the final resin product.
- the reaction mixture may be quenched with an acid such as dilute sulfuric or phosphoric acid to stop the reaction. Water soluble non-ionic wetting agents such as alkyl polyethers, etc. may also be employed. These are all well known in the art. Subsequent to the quench, the product is usually water and/ or alkali washed to remove any residual acidity.
- the resin solution is then stripped of diluent, unreacted hydrocarbon and any low molecular weight polymer to give the hard resin product.
- the stripping may be carried out in accordance with well-known techniques by vacuum or steam distillation.
- hard resins are conveniently recovered by stripping to a bottoms temperature to about 270°C at 2-5 mm. Hg or the solution may be steam stripped for about 2 hours at 260°C. While the softening point may be raised by increasing the severity and/ or time of stripping, this only results in relatively small increases in softening point and is accompanied by a loss in resin yield with a corresponding increase in undesired liquid polymer.
- the polymer backbone used in the present invention may also be prepared by thermal polymerization methods known in the industry.
- the backbone may be prepared by thermally polymerizing steam cracked petroleum hydrocarbons in a thermal polymerization unit known in the art to achieve a desired molecular weight and composition. After processing in a thermal polymerization unit, the backbone may be nitrogen or stream stripped to prepare for functionalizing.
- the resin is then functionalized.
- the functionalization of the backbone after polymerization is referred to herein as "post-polymerization” or "post-reactor.”
- the backbone is functionalized by reacting it with a reactive moiety.
- the moiety is a polar compound selected from the following: pero-oxy acids, hydroboration agents, acetylation agents, thiols, and combinations thereof.
- the percent of polar units in the polar- functionalized resin composition is in the amount of about 10 to about 15 mol% based on the composition.
- the functionalized polymer produced by this invention can be used in water borne emulsion adhesives, reactive adhesives and sealants, and high performance tire tread compositions.
- the high performance tire tread composition is formed by blending the polar- functionalized polymer produced by this invention with diene elastomer and inorganic filler.
- the silica treated functionalized polymer is present within the range from 5 to 100 phr, more preferably 10 to 50 phr.
- the diene elastomer may comprise a blend of two or more elastomers.
- the individual elastomer components may be present in various conventional amounts, with the total diene elastomer content in the tire tread composition being expressed as 100 phr in the formulation.
- the inorganic filler is present within the range from 50 to 150 phr, more preferably 50 to 100 phr, most preferably 60 to 90 phr.
- the water borne emulsion adhesive composition is formed by blending about 100 phr of acrylate/vinyl acrylate polymer, about 10-50 phr of the polar-functionalized polymer (preferably Resin C or D, described below), about 10-50 phr of additives, and about 5 to 30 phr of water.
- the reactive adhesive or sealant composition is formed by blending about 5-100 phr of polar-functionalized polymer (preferably Resin B described below), about 5-75 phr of polymer or monomeric amine or anhydride to serve as a hardener, and about 10-200 phr of filler.
- Resin A hydrocarbon resin backbone
- the hydrocarbon resin used in the examples of the invention was prepared as followed.
- a C5 monomer stream of piperylene, amylene, isoprene was introduced to 0.2 wt% AlCb, a Lewis acid catalyst, to undergo rapid polymerization at a reaction temperature of 0°C to form 1, 2 or 1, 4 addition product.
- the polymerization can be controlled to produce more 1, 2 or 1, 4 product with the proper choice of Lewis acid, concentration of Lewis Acid, and reaction temperature.
- the polymerization was quenched with isopropanol and the product was distilled with nitrogen to a resin yield of 30%. All manipulations were performed under inert atmosphere in a nitrogen-purged glove box.
- Resin A was then functionalized with various polar functional groups (epoxy, hydroxyl, acetate, and silicon), as described below.
- Resin B Epoxy-functionalized resin
- Resin C Hydroxyl-functionalized resin
- the following comparative example describes a methodology to prepare oligohydroxy cyclopentadiene.
- a 20 mL vial was charged with a solution of oligocyclopentadiene resin (56 mg, 0.2 mmol), followed by anhydrous THF (2 mL), and BH3 » THF (0.4 mL, 1 M, 0.5 mmol), and the mixture was allowed to stir at ambient temperature (about 23.5°C).
- the mixture as diluted with aqueous KOH (0.5 mL, 3 M), and 0.1 mL of 30% H2O2 was added.
- the inventors observed complete conversion of the olefinic groups to alcohols in both oligopiperylene resins and oligocyclopentadiene resins under mild conditions using BH3 » THF, and subsequent oxidation using H2O2 under alkaline conditions without intermediate purification. NMR confirms complete conversion, and does not suggest any unwanted side reactions.
- Resin D Acetate-functionalized resin
- Resin E Silicon-functionalized resin
- This invention describes synthesis of polar functional hydrocarbon tackifiers via post polymerization route.
- the epoxy, hydroxyl and acetate functional tackifiers will improve compatibility and thus provides better adhesion, corrosion prevention, and water resistance in the fields of coatings, adhesives, and sealants.
- the silicone functional hydrocarbon tackifiers can be used for high performance tire treads.
- the invention is not limited to the use of epoxy, hydroxyl, acetate, and silicon functional groups.
- compositions of the invention may be extruded, compression molded, blow molded, injection molded, and laminated into various shaped articles including fibers, films, laminates, layers, industrial parts such as automotive parts, appliance housings, consumer products, packaging, and the like.
- compositions comprising the resin are useful in components for a variety of tire applications such as truck tires, bus tires, automobile tires, motorcycle tires, off- road tires, aircraft tires, and the like. Such tires can be built, shaped, molded, and cured by various methods which are known and will be readily apparent to those having skill in the art.
- the compositions may be fabricated into a component of a finished article for a tire.
- the component may be any tire component such as treads, sidewalls, chafer strips, tire gum layers, reinforcing cord coating materials, cushion layers, and the like.
- the composition may be particularly useful in a tire tread.
- compositions comprising the resin of the present invention are useful in a variety of applications, particularly tire curing bladders, inner tubes, air sleeves, hoses, belts such as conveyor belts or automotive belts, solid tires, footwear components, rollers for graphic arts applications, vibration isolation devices, pharmaceutical devices, adhesives, caulks, sealants, glazing compounds, protective coatings, air cushions, pneumatic springs, air bellows, accumulator bags, and various bladders for fluid retention and curing processes. They are also useful as plasticizers in rubber formulations; as components to compositions that are manufactured into stretch- wrap films; as dispersants for lubricants; and in potting and electrical cable filling and cable housing materials.
- compositions comprising the resin may also be useful in molded rubber parts and may find wide applications in automobile suspension bumpers, auto exhaust hangers, and body mounts. In yet other applications, compositions of the invention are also useful in medical applications such as pharmaceutical stoppers and closures and coatings for medical devices.
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Abstract
Description
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Priority Applications (6)
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JP2019548678A JP2020514501A (en) | 2017-03-08 | 2018-01-26 | Polar functionalized hydrocarbon resin via post-reactor modification |
EP18704383.1A EP3592785A1 (en) | 2017-03-08 | 2018-01-26 | Polar functionalized hydrocarbon resin via post-reactor modification |
US16/491,260 US20200010595A1 (en) | 2017-03-08 | 2018-01-26 | Polar Functionalized Hydrocarbon Resin Via Post-Reactor Modification |
KR1020197026404A KR20190120768A (en) | 2017-03-08 | 2018-01-26 | Polar Functionalized Hydrocarbon Resin Through Post-Reactor Modification |
CN201880026318.3A CN110770263A (en) | 2017-03-08 | 2018-01-26 | Polar functionalized hydrocarbon resins post-modified via reactor |
SG11201908246W SG11201908246WA (en) | 2017-03-08 | 2018-01-26 | Polar functionalized hydrocarbon resin via post-reactor modification |
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US201762468535P | 2017-03-08 | 2017-03-08 | |
US62/468,535 | 2017-03-08 | ||
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2833747A (en) * | 1954-10-20 | 1958-05-06 | Fmc Corp | Epoxidized hydrocarbon resins |
US3376362A (en) * | 1965-04-13 | 1968-04-02 | Exxon Research Engineering Co | Carboxylation of hydrocarbon resins |
US3427293A (en) * | 1967-10-27 | 1969-02-11 | Exxon Research Engineering Co | Phosphorylation of hydrocarbon resins |
WO2002004530A2 (en) * | 2000-07-06 | 2002-01-17 | Eastman Chemical Resins, Inc. | Maleated liquid c5 hydrocarbon resins |
-
2018
- 2018-01-26 WO PCT/US2018/015370 patent/WO2018164777A1/en unknown
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2833747A (en) * | 1954-10-20 | 1958-05-06 | Fmc Corp | Epoxidized hydrocarbon resins |
US3376362A (en) * | 1965-04-13 | 1968-04-02 | Exxon Research Engineering Co | Carboxylation of hydrocarbon resins |
US3427293A (en) * | 1967-10-27 | 1969-02-11 | Exxon Research Engineering Co | Phosphorylation of hydrocarbon resins |
WO2002004530A2 (en) * | 2000-07-06 | 2002-01-17 | Eastman Chemical Resins, Inc. | Maleated liquid c5 hydrocarbon resins |
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