WO2018163941A1 - 印刷物の製造方法および印刷機 - Google Patents
印刷物の製造方法および印刷機 Download PDFInfo
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- WO2018163941A1 WO2018163941A1 PCT/JP2018/007606 JP2018007606W WO2018163941A1 WO 2018163941 A1 WO2018163941 A1 WO 2018163941A1 JP 2018007606 W JP2018007606 W JP 2018007606W WO 2018163941 A1 WO2018163941 A1 WO 2018163941A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/50—Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/068—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using ionising radiations (gamma, X, electrons)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F17/00—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/50—Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
- B41M5/52—Macromolecular coatings
- B41M5/5263—Macromolecular coatings characterised by the use of polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/0427—Coating with only one layer of a composition containing a polymer binder
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/02—Printing inks
- C09D11/10—Printing inks based on artificial resins
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/02—Printing inks
- C09D11/10—Printing inks based on artificial resins
- C09D11/101—Inks specially adapted for printing processes involving curing by wave energy or particle radiation, e.g. with UV-curing following the printing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
- B29K2023/10—Polymers of propylene
- B29K2023/12—PP, i.e. polypropylene
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/06—Lithographic printing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/26—Printing on other surfaces than ordinary paper
- B41M1/30—Printing on other surfaces than ordinary paper on organic plastics, horn or similar materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/26—Printing on other surfaces than ordinary paper
- B41M1/30—Printing on other surfaces than ordinary paper on organic plastics, horn or similar materials
- B41M1/305—Printing on other surfaces than ordinary paper on organic plastics, horn or similar materials using mechanical, physical or chemical means, e.g. corona discharge, etching or organic solvents, to improve ink retention
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/0011—Pre-treatment or treatment during printing of the recording material, e.g. heating, irradiating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/0011—Pre-treatment or treatment during printing of the recording material, e.g. heating, irradiating
- B41M5/0017—Application of ink-fixing material, e.g. mordant, precipitating agent, on the substrate prior to printing, e.g. by ink-jet printing, coating or spraying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/0041—Digital printing on surfaces other than ordinary paper
- B41M5/0064—Digital printing on surfaces other than ordinary paper on plastics, horn, rubber, or other organic polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
- B41M5/36—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used using a polymeric layer, which may be particulate and which is deformed or structurally changed with modification of its' properties, e.g. of its' optical hydrophobic-hydrophilic, solubility or permeability properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
- B41M7/0081—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using electromagnetic radiation or waves, e.g. ultraviolet radiation, electron beams
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
- C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
- C08J2323/10—Homopolymers or copolymers of propene
- C08J2323/12—Polypropene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2367/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
- C08J2367/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2377/00—Characterised by the use of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2467/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2475/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
- C08J2475/04—Polyurethanes
- C08J2475/14—Polyurethanes having carbon-to-carbon unsaturated bonds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/12—Chemical modification
- C08J7/123—Treatment by wave energy or particle radiation
Definitions
- the present invention relates to a method for manufacturing a printed material and a printing machine.
- the active energy ray-curable printing ink can be cured at room temperature in a short time, and is therefore considered to be an optimal material for forming a film on a plastic substrate having poor heat resistance.
- the adhesion between the ink and the film may be insufficient. For this reason, development of an active energy ray-curable printing ink having excellent adhesion to a film is being promoted (Patent Document 2).
- the object of the present invention is to suppress a decrease in transferability and improve the adhesion between the ink and the film when the active energy ray-curable printing ink, which has been insufficient in adhesion until now, is printed on the film. It is providing the manufacturing method and printing machine of printed matter.
- the method for producing a printed material according to the present invention uses a film having a nitrogen element concentration of 0.5 to 10.0 atomic% on the film surface in the method for producing a printed material for printing ink on a film, and an active energy ray after printing. It is a manufacturing method of printed matter including the process of irradiating.
- the ink transfer property is good, and when the printed matter is produced by irradiating active energy rays, the adhesion between the ink and the film is improved. Can be made.
- the film is a general term for a single layered product and a laminate of a plurality of layers made of a molded product obtained by molding a synthetic resin into a thin film.
- the method for producing a printed material of the present invention is as follows. First, a printed matter having an ink film is obtained by applying ink onto the specified film. It is an essential requirement that the ink (printed material) applied on the film thus obtained includes a step of irradiating active energy rays.
- a film having a nitrogen element concentration of 0.5 to 10.0 atomic% on the film surface is used as the film.
- the means for setting the nitrogen element concentration on the film surface within the above range will be described below.
- a film having a nitrogen element concentration of 0.5 to 10.0 at% on the film surface is used as the film used in the present invention.
- the surface layer of the film is a layer having a nitrogen compound containing at least one of a melamine compound and a urethane compound.
- a method of laminating such a layer by coating or the like can be mentioned. It is done.
- Melamine compounds include melamine, melamine resins, methylolated melamine derivatives obtained by condensing melamine and formaldehyde, compounds partially or completely etherified by reacting methylolated melamine with a lower alcohol, and mixtures thereof.
- the melamine resin may be either a melamine monomer, a condensate composed of a dimer or higher polymer, or a mixture thereof.
- Examples of the lower alcohol used for etherification include methyl alcohol, ethyl alcohol, isopropyl alcohol, n-butanol, and isobutanol, but are not particularly limited.
- the melamine compound is preferably used by mixing with a polyester resin or an acrylic resin.
- the urethane compound include a urethane resin, a urethane-modified copolymer polyester resin, a urethane acrylic copolymer resin, and the like.
- the layer containing the nitrogen compound as described above is formed by coating the surface of the film, and the nitrogen element concentration on the film surface can be within the above range.
- the film it is preferable to use a polyamide film or a polyester film that can be easily coated.
- a known coating method such as a bar coating method, a reverse coating method, a gravure coating method, a die coating method, or a blade coating method can be used.
- the film surface refers to a region detectable using X-ray photoelectron spectroscopy.
- X-ray photoelectron spectroscopy a sample surface is irradiated with soft X-rays in an ultrahigh vacuum, and photoelectrons emitted from the surface are detected by an analyzer.
- elemental information on the surface that is, elemental composition is obtained from the binding energy value of bound electrons in the substance, and information on the valence and bonding state is obtained from the energy shift of each peak. Furthermore, the element concentration can be quantified using the peak area ratio. The quantification of the nitrogen element concentration in the present invention is measured by the above means.
- the second means of setting the nitrogen concentration on the film surface in the range of 0.5 to 10.0 atomic% is to knead the amine ester compound into the film and to corona discharge the film surface in an air atmosphere. It is a method of doing.
- amine ester compounds examples include stearyl diethanolamine monostearate, oleyl diethanolamine monooleate, oleyl diethanolamine monostearate, oleyl diethanolamine monolaurate, oleyl diethanolamine monocaprylate, stearyl diethanolamine monoelcate, stearyl diethanolamine monooleate, lauryl diethanolamine monoester.
- oleate can be exemplified but are not limited thereto.
- the amine ester compound as described above By kneading the amine ester compound as described above into the film and performing a corona discharge treatment in an air atmosphere, a part of the amine ester compound is deposited on the film surface, and the elemental composition of the film surface has a nitrogen element concentration.
- the type of plastic forming the film is not limited, but for example, polyethylene, polypropylene, polyamide, Examples thereof include polyester.
- the amine ester compound is kneaded into the film and is suitable for corona discharge treatment in an air atmosphere. It is.
- the amount of the amine ester compound added to the film is preferably 0.25 to 2.0% by mass, more preferably 0.5 to 1.5% by mass. If the addition amount is 0.25% by mass or more, the amount of the amine ester compound that is precipitated when the corona discharge treatment is performed is sufficient, so that the adhesion between the film and the ink is improved. Further, if it is 2.0% by mass or less, whitening due to aging is less likely to occur, the transparency of the film can be maintained, and ink wettability can be maintained, so that good ink transfer properties can be maintained. .
- the third means for setting the nitrogen element concentration on the film surface within the range of 0.5 to 10.0 atomic% is to perform corona discharge treatment on the film as described above. Not in the atmosphere, but the mixing ratio of nitrogen and carbon dioxide (N 2 / CO 2 ) is in the range of 99.5 / 0.5 to 50/50 by volume, and the oxygen concentration is 0.1% by volume. This is a method of performing a corona discharge treatment in the following mixed gas atmosphere.
- the mixing ratio of nitrogen and carbon dioxide is preferably in the range of 99.5 / 0.5 to 50/50 by volume ratio, 99.2 / 0.8 to 80 / 20 is more preferable in terms of the effect of improving the transferability and adhesion of the ink. If the volume fraction of carbon dioxide relative to the total of nitrogen and carbon dioxide is 0.5% or more, the surface tension of the film can be kept good, and the wettability between the ink and the film can be improved. This is preferable in that the transferability of the ink is improved. Further, if the volume fraction of carbon dioxide with respect to the total of nitrogen and carbon dioxide is 50% or less, it is preferable because the adhesion between the film and the ink is improved.
- the concentration of oxygen present in the processing atmosphere is preferably 0.1% by volume or less with respect to the total mixed gas, and 0.05% by volume or less. It is further preferable in terms of sustainability of the treatment effect. If the oxygen concentration is 0.1% by volume or less, oxygen radicals generated during corona discharge treatment can prevent rapid deterioration of the film surface due to a rapid and preferential reaction on the film surface. The adhesion between the ink and the film can be improved.
- a gas other than oxygen and having a low reactivity with the film surface for example, a gas such as argon or carbon monoxide may be mixed in a small amount.
- the corona discharge treatment for the film used in the present invention has a remarkable effect on a wide range of plastic films from nonpolar polyolefins to polyamides having strong polarities
- the types of plastics to be treated are not limited.
- films of polyethylene, polypropylene, polyamide, polyester and the like can be mentioned.
- a film subjected to the corona discharge treatment is preferably used.
- a film having a nitrogen element concentration of 0.5 to 10.0 atomic% on the film surface can be used, and the adhesion between the ink and the film can be improved. It is possible to suppress a decrease in transferability of ink from the printing roller to the film. This is probably because the functional group derived from a compound containing a nitrogen atom such as an amino group on the film surface forms a bond such as a hydrogen bond with a resin having an acidic group in particular.
- the nitrogen element concentration on the surface of the film is less than 0.5 atomic%, the bond with the ink is not sufficient, and the adhesion is reduced.
- the nitrogen element concentration on the film surface exceeds 10.0 atomic%, it tends to yellow due to a production process such as active energy ray irradiation or long-term ultraviolet exposure, which is not preferable.
- the elemental composition on the film surface is the average elemental composition on the film surface, that is, the average nitrogen element concentration.
- nitrogen element concentration can be appropriately measured by a general composition analysis method such as X-ray photoelectron spectroscopy (XPS) or Rutherford backscattering analysis (RBS).
- XPS X-ray photoelectron spectroscopy
- RBS Rutherford backscattering analysis
- measurement is performed by an X-ray photoelectron spectroscopic analysis method with an excitation X-ray of monochromatic Al K ⁇ 1,2 line, an X-ray diameter of 200 ⁇ m, and a photoelectron escape angle, that is, an inclination of the detector with respect to the film surface of 45 °. be able to.
- the thickness of the film used in the present invention is more preferably 30 ⁇ m or less because it can be used for flexible packaging applications.
- the corona discharge treatment in the present invention refers to a treatment object brought into contact with a corona generated by arranging a pair of electrodes in a gas atmosphere having a pressure of about 100 mmHg to 3 atm and applying a high voltage between the electrodes.
- the magnitude of the electric energy to be applied between the two electrodes varies depending on the material and application of the object to be treated, but is generally preferably in the range of 500 to 30000 J per 1 m 2 of the surface area of the object to be treated. When the applied energy is less than 500 J, the effect of the treatment is not exhibited. When the applied energy is higher than 30000 J, the deterioration of the modified layer proceeds and conversely, the adhesion is lowered.
- the ink used in the present invention is one that is cured with active energy rays.
- the ink on the printed material can be instantaneously cured. Curing instantaneously with an active energy ray is liable to cause internal stress due to curing shrinkage, which causes a decrease in adhesion to the film.
- the ink By using the method for producing a printed matter of the present invention, the ink The adhesion between the film and the film can be increased.
- the active energy ray can be used without particular limitation as long as it has excitation energy necessary for the curing reaction, and for example, ultraviolet rays and electron beams are preferably used.
- an electron beam apparatus having an energy beam of 100 to 500 eV is preferably used.
- an ultraviolet irradiation device such as a high pressure mercury lamp, a xenon lamp, a metal halide lamp, or a light emitting diode is preferably used.
- the use of a light emitting diode that emits an emission line having a wavelength of 350 to 420 nm is preferable from the viewpoints of suppressing heat generation and reducing power consumption and cost.
- the light emitting diode having an illumination intensity of 5 to 20 mW / cm 2 is cured at a conveyor speed of 50 to 150 m / min. .
- an active energy ray-curable printing ink containing (a) a pigment, (b) a resin having an ethylenically unsaturated group, and (c) (meth) acrylate is used as the ink. Good.
- the ink used in the present invention preferably contains (a) a pigment.
- a pigment at least one selected from inorganic pigments and organic pigments can be used.
- the inorganic pigment used in the present invention include titanium oxide, zinc oxide, calcium carbonate, barium sulfate, bengara, cadmium red, yellow lead, zinc yellow, bitumen, ultramarine, organic bentonite, alumina white, iron oxide, carbon black. , Graphite, aluminum and the like.
- organic pigments examples include phthalocyanine pigments, soluble azo pigments, insoluble azo pigments, lake pigments, quinacridone pigments, isoindoline pigments, selenium pigments, metal complex pigments, and specific examples thereof include phthalocyanine.
- examples include blue, phthalocyanine green, azo red, monoazo red, monoazo yellow, disazo red, disazo yellow, quinacridone red, quinacridone magenta, and isoindoline yellow.
- These (a) pigments can be used alone or in admixture of two or more.
- the pigment (a) contained in the ink used in the present invention is preferably 5% by mass or more, more preferably 10% by mass or more, and further preferably 15% by mass or more in order to obtain the density of the film surface to be printed. Moreover, in order to improve the fluidity
- the ink used in the present invention preferably contains (b) a resin having an ethylenically unsaturated group.
- This (b) ink containing a resin having an ethylenically unsaturated group is excellent in water resistance of a cured film in addition to having high sensitivity active energy ray curability.
- the resin (b) having an ethylenically unsaturated group preferably has an ethylenically unsaturated group in the side chain so that the resin itself having an ethylenically unsaturated group has curability by active energy rays. For this reason, since the ink is cured by radical reaction between resins having a high molecular weight by irradiation with active energy rays, the amount of irradiation of active energy rays necessary for curing is small, and as a result, curing of the active energy rays with high sensitivity is required. Have sex.
- UV printing that instantly cures ink by irradiating ultraviolet rays as active energy rays
- sufficient ink curability can be obtained even with a small amount of ultraviolet irradiation, greatly improving productivity by improving printing speed.
- the cost can be reduced by applying a power saving UV light source (for example, a metal halide lamp or LED).
- the (b) resin having an ethylenically unsaturated group preferably further has a carboxyl group.
- the ink containing the resin having an ethylenically unsaturated group and a carboxyl group has excellent water-washing property, and also has excellent ground stain resistance during lithographic printing, and excellent adhesion to the film.
- soil stain as used herein means that ink adheres to a non-image area of a lithographic printing plate to which ink does not adhere. As a result of ink adhering to the non-image area of the planographic printing plate, the ink is also transferred onto the printed matter.
- the resin having an ethylenically unsaturated group and a carboxyl group has a carboxyl group in the side chain, so that it becomes soluble in an aqueous cleaning solution containing water as a main component, and a non-petroleum cleaning agent can be applied. Furthermore, since the carboxyl group interacts with the surface functional group of the pigment in the ink, it can also have good dispersibility of the pigment.
- the resin having an ethylenically unsaturated group and a carboxyl group improves the viscosity characteristics of the ink by hydrogen bonding between the carboxyl groups, and therefore contributes to the improvement of the stain resistance during lithographic printing. ing.
- the adhesion between the ink using the resin and the film is excellent.
- the nitrogen element concentration on the surface of the film is in the range of 0.5 to 10.0 atomic%, so that functional groups derived from compounds containing nitrogen atoms such as amino groups are present on the surface of the film. It may be because it exists.
- the bond between the carboxyl group contained in the resin in the ink and the amino group existing on the film surface is considered to improve the adhesion between the ink and the film.
- Patent Document 1 In the prior art, it has been studied to realize an active energy ray-curable offset printing ink that can be washed with water by making the resin water-soluble (for example, Patent Document 1). In an actual UV printing machine, the amount of exposure using power-saving UV cannot sufficiently cure the film, and the cured film may have insufficient water resistance.
- the resin having the ethylenically unsaturated group and the carboxyl group provide both the ethylenically unsaturated group and the carboxyl group. Further, by controlling the contents of ethylenically unsaturated groups and carboxyl groups in the resin, it is possible to increase the sensitivity of film curing by active energy rays. Accordingly, for example, it is possible to achieve good water resistance of the cured film even in exposure using power saving UV, and also have water washability.
- the acid value of the resin (b) having an ethylenically unsaturated group is preferably 30 mgKOH / g or more and 250 mgKOH / g or less.
- the acid value of the resin (b) having an ethylenically unsaturated group is 30 mgKOH / g in order to obtain adhesion to the film, good solubility of the resin in an aqueous cleaning solution, dispersibility of the pigment, and stain resistance.
- it is 60 mgKOH / g or more, and more preferably 75 mgKOH / g or more.
- the acid value is preferably 250 mgKOH / g or less, more preferably 200 mgKOH / g or less, and even more preferably 150 mgKOH / g or less in order to obtain water resistance of the cured film.
- the acid value of the resin (b) having an ethylenically unsaturated group can be increased or decreased depending on the type and amount of the carboxyl group.
- the acid value of the resin having an ethylenically unsaturated group can be determined in accordance with the neutralization titration method of test method 3.1 of JIS K 0070: 1992.
- the iodine value of the resin having (b) an ethylenically unsaturated group is preferably 0.5 mol / kg or more and 3.0 mol / kg or less.
- the iodine value is preferably 0.5 mol / kg or more, and more preferably 1.0 mol / kg or more because good sensitivity to active energy rays can be obtained.
- it is preferably 3.0 mol / kg or less, more preferably 2.5 mol / kg or less, and further preferably 2.0 mol / kg or less. preferable.
- the iodine value of the (b) resin having an ethylenically unsaturated group can be increased or decreased depending on the type and amount of the ethylenically unsaturated group.
- the iodine value of the resin having an ethylenically unsaturated group (b) can be determined by the method described in JIS K 0070: 1992, test method 6.0.
- the main chain structure of the resin (b) having an ethylenically unsaturated group include acrylic resins, styrene acrylic resins, styrene maleic resins, rosin modified maleic resins, rosin modified acrylic resins, epoxy resins, and polyester resins. , Polyurethane resin, phenol resin, and the like, but not particularly limited.
- the resin having an ethylenically unsaturated group preferably has at least one main chain structure selected from an acrylic resin, a styrene acrylic resin, and a styrene maleic resin.
- acrylic resin styrene acrylic resin, styrene maleic acid resin from the viewpoints of availability of monomers, low cost, ease of synthesis, compatibility with other ink components, dispersibility of pigments, etc.
- resin (b) having an ethylenically unsaturated group are preferably used as the resin (b) having an ethylenically unsaturated group.
- the resin (b) having an ethylenically unsaturated group include (meth) acrylic acid copolymers (including acrylic resins), (meth) acrylic acid- (meth) acrylic acid ester copolymers, styrene.
- the (b) resin having an ethylenically unsaturated group having a main chain structure selected from an acrylic resin, a styrene acrylic acid resin, and a styrene maleic acid resin can be produced by the following method.
- carboxyl group-containing monomers such as acrylic acid, methacrylic acid, itaconic acid, crotonic acid, maleic acid, fumaric acid, vinyl acetate or their anhydrides, hydroxyl group-containing monomers such as 2-hydroxyethyl acrylate, dimethylaminoethyl Amino group-containing monomers such as methacrylate, mercapto group-containing monomers such as 2- (mercaptoacetoxy) ethyl acrylate, sulfo group-containing monomers such as acrylamide t-butyl sulfonic acid, and phosphoric acid groups such as 2-methacryloxyethyl acid phosphate Polymers obtained by polymerizing or copolymerizing a monomer selected from the containing monomers, methacrylic acid esters, acrylic acid esters, styrene, acrylonitrile, vinyl acetate, etc.
- hydroxyl group-containing monomers such as 2-hydroxyethyl acrylate, dimethyl
- ethylenically unsaturated compound having a glycidyl group examples include glycidyl acrylate, glycidyl methacrylate, allyl glycidyl ether, glycidyl crotonic acid, and glycidyl isocrotonic acid.
- ethylenically unsaturated compound having an isocyanate group examples include acryloyl isocyanate, methacryloyl isocyanate, acryloylethyl isocyanate, and methacryloylethyl isocyanate.
- the weight average molecular weight of the (b) resin having an ethylenically unsaturated group is preferably 5,000 or more, more preferably 15,000 or more, in order to obtain water resistance of the cured film, and 20,000. More preferably, it is the above. Moreover, in order to obtain water-solubility of the resin, it is preferably 100,000 or less, more preferably 75,000 or less, and further preferably 50,000 or less. In this specification, a weight average molecular weight can be obtained by measuring in polystyrene conversion using gel permeation chromatography (GPC).
- GPC gel permeation chromatography
- the content of the resin (b) having an ethylenically unsaturated group contained in the ink used in the present invention is 5% by mass or more in order to obtain the viscosity of the ink necessary for printing and the sensitivity necessary for curing. It is preferably 10% by mass or more. Moreover, in order to obtain the fluidity of the ink required for printing and the transferability between the rollers, the content is preferably 60% by mass or less, more preferably 50% by mass or less, and further preferably 40% by mass or less.
- the ink used in the present invention preferably contains (c) (meth) acrylate.
- the ink has high sensitivity active energy ray curability, and also a cured film. Excellent water resistance.
- the weight average molecular weight of the (c) (meth) acrylate is preferably 400 or more, more preferably 600 or more in order to reduce shrinkage stress at the time of curing and improve adhesion.
- the active energy ray curability is preferably 3,000 or less, more preferably 2,000.
- the (c) (meth) acrylate preferably has a hydroxyl group and / or a rosin skeleton, and more preferably has both a rosin skeleton and a hydroxyl group.
- the ink containing the hydroxyl group-containing (c) (meth) acrylate is excellent in compatibility with the resin (b) having an ethylenically unsaturated group, and has both uniform active energy ray curability and water washability. In addition, it has excellent adhesion to the film.
- the hydroxyl group easily binds to a carbonyl group, an amino group, or the like generated on the surface of the film when the film is subjected to corona discharge treatment due to a hydrogen bond of a hydroxyl group. Furthermore, since the ink containing the (c) (meth) acrylate having a rosin skeleton has a lower softening point than a petroleum hydrocarbon having the same molecular weight, it is particularly suitable for an olefin substrate (film) having a low polarity. Excellent transferability and adhesion.
- the hydroxyl value of (c) (meth) acrylate having both rosin skeleton and hydroxyl group is preferably 50 mgKOH / g or more in order to obtain compatibility with (b) a resin having an ethylenically unsaturated group, Furthermore, in order to obtain adhesiveness with the film, it is more preferably 75 mgKOH / g or more. Moreover, in order to obtain the water resistance of a cured film, it is preferable that it is 150 mgKOH / g or less, More preferably, it is 100 mgKOH / g or less.
- the hydroxyl value can be determined according to the neutralization titration method of test method section 7.1 of JIS K 0070: 1992.
- the number of (meth) acrylate-derived structures (hereinafter referred to as “functional group numbers”) possessed by (meth) acrylates having hydroxyl groups and rosin skeletons improves adhesion by increasing the strength of the cured film by active energy rays. Therefore, it is preferably 2 or more.
- (C) (Meth) acrylate having both rosin skeleton and hydroxyl group is a natural resin such as gum rosin, wood rosin, tall oil rosin, etc., disproportionate, dimerization, multimerization of the rosin , And hydrogenated product can be obtained by reacting glycidyl (meth) acrylate. Since the rosins include compounds containing carboxyl groups such as abietic acid, neoabietic acid, and lepovimaric acid, the epoxy group is opened by reaction with glycidyl (meth) acrylate, and the resulting (meth) acrylate is hydroxyl. Has a group.
- the number of glycidyl (meth) acrylates to be reacted with rosins may be 1 or more, and preferably 2 or more. Further, a (meth) acrylate having a hydroxyl group having 1 functional group and a rosin skeleton and a (meth) acrylate having a hydroxyl group having 2 or more functional groups and a rosin skeleton may be combined.
- the amount of the (c) (meth) acrylate having both the rosin skeleton and the hydroxyl group is preferably 5% by mass or more, more preferably 15% by mass or more in the ink in order to improve the adhesion to the film substrate. Moreover, 50 mass% or less which does not impair the viscosity of an ink and the dynamic physical property of a cured film is preferable, and 40 mass% or less is more preferable.
- the ink used in the present invention preferably further contains (c) (meth) acrylate having a hydroxyl group and not having a rosin skeleton.
- polar groups such as hydroxyl groups stabilize the dispersion of the pigment, the fluidity of the ink is improved and the ink physical properties such as viscosity and leveling properties can be adjusted. Moreover, since it hardens
- the hydroxyl value of the (c) (meth) acrylate having a hydroxyl group and not having a rosin skeleton is preferably 50 mgKOH / g or more because the pigment dispersibility is improved. More preferably, it is 75 mgKOH / g or more, More preferably, it is 100 mgKOH / g or more.
- the hydroxyl value is preferably 200 mgKOH / g or less because the fluidity of the ink can be kept good. More preferably, it is 180 mgKOH / g or less, More preferably, it is 160 mgKOH / g or less.
- (c) (meth) acrylate having a hydroxyl group and not having a rosin skeleton include trimethylolpropane, glycerin, pentaerythritol, diglycerin, ditrimethylolpropane, isocyanuric acid, and dipentaerythritol.
- examples include poly (meth) acrylates of polyhydric alcohols, and alkylene oxide adducts thereof.
- trimethylolpropane di (meth) acrylate trimethylolpropane di (meth) acrylate, glycerin di (meth) acrylate, pentaerythritol di or tri (meth) acrylate, diglycerin di or tri (meth) acrylate, ditrimethylolpropane
- di- or tri (meth) acrylate dipentaerythritol di-, tri-, tetra- or penta (meth) acrylate, and ethylene oxide adducts, propylene oxide adducts, tetraethylene oxide adducts, and the like.
- the (meth) acrylate obtained by making glycidyl (meth) acrylate react with the compound which has a some hydroxyl group and a carboxyl group can also be used.
- the compound having a plurality of hydroxyl groups and carboxyl groups include bisphenol A, hydrogenated bisphenol A, bisphenol F, and hydrogenated bisphenol F. More specifically, di (meth) acrylate of bisphenol A, di (meth) acrylate of bisphenol F, di (meth) acrylate of hydrogenated bisphenol A, di (meth) acrylate of hydrogenated bisphenol F, and addition of ethylene oxide thereof Body, propylene oxide adduct, tetraethylene oxide adduct and the like.
- pentaerythritol tri (meth) acrylate, diglycerin tri (meth) acrylate, and ditrimethylolpropane tri (meth) acrylate are particularly preferable because of excellent pigment dispersibility and improved soil resistance.
- the amount of the (c) (meth) acrylate having a hydroxyl group and not having a rosin skeleton is preferably 10% by mass or more, more preferably 20% by mass or more in the ink because an ink viscosity suitable for printing is obtained. 30% by mass or more is more preferable. Moreover, since the cured film which has favorable sensitivity and sufficient water resistance is obtained, 70 mass% or less is preferable, 60 mass% or less is more preferable, and 50 mass% or less is further more preferable.
- (c) (meth) acrylate has an alicyclic skeleton or an aliphatic skeleton having 6 to 18 carbon atoms.
- the addition of the (c) (meth) acrylate having the alicyclic skeleton or the aliphatic skeleton having 6 to 18 carbon atoms reduces the viscosity and surface energy of the ink, thereby improving the transferability and leveling properties of the ink. .
- the (c) (meth) acrylate having an alicyclic skeleton or an aliphatic skeleton having 6 to 18 carbon atoms is the above (c) (meth) acrylate, rosin skeleton and / or (c) (meth) acrylate having a hydroxyl group. It can be included with at least one (meth) acrylate selected.
- the viscosity of the (c) alicyclic skeleton or (meth) acrylate having an aliphatic skeleton having 6 to 18 carbon atoms at 25 ° C. and 1 atm is not less than 50 mPa ⁇ s at which the stain resistance of the ink can be kept good. It is preferably 100 mPa ⁇ s or more. Moreover, in order to improve the fluidity
- the alicyclic skeleton is preferably a tricyclodecane skeleton that has small volume shrinkage during curing and good film properties such as scratch resistance of the cured film.
- (c) (meth) acrylate having an alicyclic skeleton or an aliphatic skeleton having 6 to 18 carbon atoms include hexyl as a (meth) acrylate having a monofunctional aliphatic skeleton having 6 to 18 carbon atoms.
- (meth) acrylate having an aliphatic skeleton having 6 to 18 carbon atoms
- (meth) acrylate examples include tricyclodecane dimethanol di (meth) acrylate.
- tricyclodecane dimethanol di (meth) acrylate having an appropriate monomer viscosity and high sensitivity is particularly preferable.
- the ink used in the present invention contains 5% by mass or more of (c) (meth) acrylate having an alicyclic skeleton or an aliphatic skeleton having 6 to 18 carbon atoms, the ink viscosity and surface tension are reduced, This is preferable because transferability to a plastic film is improved. More preferably, it is 10 mass% or more. Further, it is preferably 20% by mass or less, which can keep the stain resistance of the ink good. More preferably, it is 15 mass% or less.
- the ink used in the present invention preferably contains (d) a photopolymerization initiator in order to improve ink curability. Further, (d) a sensitizer may be included to assist the effect of the photopolymerization initiator.
- Examples of the (d) photopolymerization initiator generally include ⁇ -aminoalkylphenone initiators and thioxanthone initiators, but it is preferable to include an acylphosphine oxide compound in addition thereto. Since the acylphosphine oxide compound also absorbs light in a long wavelength region of 350 nm or more, it has high sensitivity even in a system including a pigment that absorbs or reflects ultraviolet light. In addition, the acylphosphine oxide compound has a photobleaching effect in which light absorption does not occur once it has reacted, and this effect exhibits excellent internal curability.
- ⁇ -aminoalkylphenone initiator examples include 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1,2-dimethylamino-2- (4-methyl- Benzyl) -1- (4-morpholin-4-yl-phenyl) -butan-1-one, 2-methyl-1-[-4 (methylthio) phenyl] -2-morpholinopropan-one. These may be used alone or in combination. These polymerization initiators are preferable from the viewpoint of easy availability.
- thioxanthone initiator examples include 2,4-diethylthioxanthone, 2-isopropylthioxanthone, 2-chlorothioxanthone and the like.
- the content of the (d) photopolymerization initiator is 0.1% by mass or more because good sensitivity can be obtained.
- the content is more preferably 1% by mass or more, and further preferably 3% by mass or more.
- (d) a photopolymerization initiator is contained in an amount of 20% by mass or less because the storage stability of the ink is improved. 15 mass% or less is more preferable, and 10 mass% or less is further more preferable.
- acylphosphine oxide compound examples include 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide, 2,6-dimethylbenzoyl-diphenyl-phosphine oxide, 2,6-dimethoxybenzoyl-diphenyl-phosphine oxide, and benzoyl.
- 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide, bis (2,4,6-trimethylbenzoyl) -phenyl-phosphine oxide, bis (2,6-dimethoxybenzoyl) -2,4 are easily available.
- 1,4-trimethylpentyl-phosphine oxide is particularly preferred.
- the acylphosphine oxide compound Since the acylphosphine oxide compound has a photobleaching effect, the acylphosphine oxide compound has a characteristic of excellent internal curability, and is preferably used for ink having relatively low light transmittance such as black ink. In particular, when the ink is printed on a film and the ink is cured with an active energy ray, if the ink is insufficiently cured, the adhesion between the ink and the film may be insufficient. It is preferable to use an acylphosphine oxide compound having excellent internal curability.
- the content of the acylphosphine oxide compound can be determined independently of the content of (d) the photopolymerization initiator.
- the inclusion of 1% by mass or more of an acylphosphine oxide compound is preferable because the curing sensitivity of the ink to light emission of 350 nm or more is improved. More preferably, it is 3 mass% or more, More preferably, it is 5 mass% or more. Moreover, 20 mass% or less which can maintain the fluidity
- the sensitizer examples include 2,4-diethylthioxanthone, isopropylthioxanthone, 2,3-bis (4-diethylaminobenzal) cyclopentanone, and 2,6-bis (4-dimethylaminobenzal) cyclohexanone. 2,6-bis (4-dimethylaminobenzal) -4-methylcyclohexanone, and the like.
- the content of the ink is preferably 0.1% by mass or more, more preferably 1% by mass or more, and more preferably 3% by mass or more, because the ink can obtain good sensitivity. Further preferred. Moreover, from the viewpoint of improving the storage stability of the ink, the content is preferably 20% by mass or less, more preferably 15% by mass or less, and still more preferably 10% by mass or less.
- the above (d) photopolymerization initiator and sensitizer can be used singly or in combination.
- the ink used in the present invention preferably contains one or more components selected from silicone liquids, vegetable oils, vegetable oil-derived fatty acid esters, hydrocarbon solvents, and fluorocarbons. More preferably, it contains one or more components selected from silicone liquids, hydrocarbon solvents, and fluorocarbons.
- the said component has the effect of reducing the ink adhesion to the silicone rubber that is the non-image area of the waterless lithographic printing plate.
- the reason for reducing the ink adhesion to the silicone rubber is presumed as follows. That is, the component contained in the ink diffuses out of the ink by contact with the silicone rubber surface and covers the silicone rubber surface in a thin film. It is presumed that the thin film formed in this manner prevents ink from adhering to the surface of the silicone rubber and prevents soiling on the silicone surface.
- Specific compounds of the above components are as follows.
- silicone liquid examples include dimethyl silicone, methylphenyl silicone, and alkyl-modified silicone.
- vegetable oils include soybean oil, linseed oil, safflower oil, tung oil, tall oil, and dehydrated castor oil.
- fatty acid esters derived from vegetable oils include alkyl esters of stearic acid, isostearic acid and hydroxystearic acid having about 1 to 10 carbon atoms such as methyl, ethyl, isobutyl, tert-butyl and 2-ethylhexyl.
- hydrocarbon solvent examples include polyolefin oil, naphthene oil, and paraffin oil.
- Fluorocarbons include 1,1,1,2,2-pentafluoroethane, 5,6,6,7,7,8,8-heptadecafluorooctane, 1,1,1,2,3,3,4 4,5,5,6,6-dodecafluoro-2-trifluoromethylhexane, 1,1,2,2-tetrafluoroethane, and the like.
- the ink used in the present invention improves the soil resistance
- 0.5 or more of one or more components selected from the above-mentioned silicone liquid, vegetable oil, fatty acid ester derived from vegetable oil, hydrocarbon solvent, and fluorocarbon is added. It is preferable to contain at least mass%. More preferably, it is 1 mass% or more, More preferably, it is 2 mass% or more.
- the storage stability of the said ink can be improved, it is preferable to contain 10 mass% or less. More preferably, it is 8 mass% or less, More preferably, it is 5 mass% or less.
- the ink used in the present invention preferably contains a surfactant.
- a suitable amount (generally said to be 10 to 20% by mass of the total amount of ink) of dampening water is incorporated and emulsified during lithographic printing with water.
- the repellency of the part to the fountain solution is increased, and the stain resistance of the ink is improved.
- the ratio between the hydrophilic group and the hydrophobic group of the surfactant is represented by the HLB value.
- the HLB value mentioned here is a value representing the degree of affinity of the surfactant with water and oil.
- the HLB value takes a value from 0 to 20, and the closer to 0, the higher the lipophilicity and the closer to 20, Means high hydrophilicity.
- the HLB value of the surfactant is preferably 8 or more because it dissolves water. More preferably, it is 10 or more. Moreover, since it melt
- the surfactant include polyoxyethylene alkyl ether, polyoxyethylene lauryl ether, polyoxyethylene oleyl ether, polyoxyethylene stearyl ether, polyoxyalkylene palmitic ether, and mono, di, and trialkyl sorbitan acids.
- examples include ether, sorbitan acid mono-, di-, trilauryl ether, polyoxyethylene sorbitan acid mono-, di-, tripalmitin ether, and polyether-modified silicone oil, and those having an HLB value of 8 to 18 are preferable. Used.
- the ink used in the present invention preferably contains 0.01% by mass or more of the surfactant because dampening water is taken in during lithographic printing with water and the emulsified state is stabilized. More preferably, it is 0.05 mass% or more, More preferably, it is 0.1 mass% or more. Further, it is preferably 5% by mass or less, in which the ink takes in dampening water excessively during printing and is incompatible with dampening water. More preferably, it is 3 mass% or less, More preferably, it is 1 mass% or less.
- the ink used in the present invention preferably contains a polymerization inhibitor.
- the polymerization inhibitor include hydroquinone, monoester of hydroquinone, N-nitrosodiphenylamine, phenothiazine, pt-butylcatechol, N-phenylnaphthylamine, 2,6-di-tert-butyl-p- Examples include methylphenol, chloranil, and pyrogallol.
- the content is preferably 0.001% by mass or more of the ink, and 5% by mass or less for obtaining good sensitivity, because the ink can obtain good storage stability. preferable.
- the ink used in the present invention preferably contains a pigment dispersant in order to enhance the dispersibility of the pigment.
- the pigment dispersant acts on the surface of the pigment (a) and suppresses aggregation of the pigment (a). Thereby, the pigment dispersibility is enhanced, and the fluidity of the ink is improved.
- the content of the pigment dispersant is preferably 5% by mass or more and 50% by mass or less with respect to 100% by mass of the pigment (a) because the fluidity of the ink is improved.
- the viscosity of the ink used in the present invention is measured at 25 ° C. using a cone plate type rotary viscometer. If the viscosity at a rotational speed of 0.5 rpm is in the range of 10 Pa ⁇ s to 100 Pa ⁇ s, the ink is preferable because it has good fluidity and good ink transfer properties. From the viewpoint of improving the fluidity of the ink, 95 Pa ⁇ s or less is more preferred, 80 Pa ⁇ s or less is more preferred, and 60 Pa ⁇ s or less is particularly preferred. Furthermore, additives such as a wax, an antifoaming agent, a transfer improver, and a leveling agent can be used in the ink used in the present invention as necessary.
- the ink used in the present invention (a) a pigment, (b) a resin having an ethylenically unsaturated group, (c) (meth) acrylate, and other components were dissolved by heating at 5 to 100 ° C. as necessary. After that, it is obtained by mixing and dispersing homogeneously with an agitator / kneader such as a kneader, three-roll mill, ball mill, planetary ball mill, bead mill, roll mill, attritor, sand mill, gate mixer, paint shaker, homogenizer, and revolving stirrer. It is done. Defoaming is preferably carried out under vacuum or reduced pressure conditions after mixing or dispersing.
- an agitator / kneader such as a kneader, three-roll mill, ball mill, planetary ball mill, bead mill, roll mill, attritor, sand mill, gate mixer, paint shaker, homogenizer, and revol
- a method for printing on the film of ink used in the present invention it can be applied on the film by a known method such as flexographic printing, planographic printing, gravure printing, screen printing, bar coater and the like.
- lithographic printing is preferably used because a large amount of ink can be printed at high speed at low cost.
- planographic printing There are two types of planographic printing: a method using a waterless planographic printing plate and a method using a waterless planographic printing plate. It is preferable that the manufacturing method of the printed matter of this invention includes the process printed on a film using a lithographic printing plate.
- the thickness of the ink on the printed material is preferably 0.1 to 50 ⁇ m.
- the ink cost can be reduced while maintaining good print quality without reducing the adhesion between the ink and the film.
- the printing machine for lithographic printing according to the present invention has a mixed ratio of nitrogen and carbon dioxide (N 2 / CO 2 ) of 99.5 / by volume when printing on a film using a lithographic printing ink. It preferably has a function of corona discharge treatment in a mixed gas atmosphere having an oxygen concentration of 0.1 to 50% by volume and a function of irradiating active energy rays.
- the use of the printing press is preferable because the brand (type and characteristics) of the film can be freely selected and printing can be performed immediately without any deterioration after the corona discharge treatment.
- the printing machine is a step of corona discharge treatment in a mixed gas atmosphere consisting essentially of nitrogen and carbon dioxide, a step of printing the ink on the film, a step of irradiating active energy rays,
- a material having a function of continuously performing in a roll-to-roll method is more preferable because productivity of printed matter is improved.
- a preferred embodiment of the printing press is schematically shown in FIG.
- a film introduction unit 3 that introduces a film 1 from an unwinding roll 2 to a printing machine, and a mixing ratio (N 2 / CO 2 ) of nitrogen and carbon dioxide is volume.
- a surface treatment unit 5 having a device 4 for performing corona discharge treatment in a mixed gas atmosphere having a ratio within a range of 99.5 / 0.5 to 50/50 and an oxygen concentration of 0.1% by volume or less; For example, black ink (K), indigo ink (C), red ink (M), yellow ink (Y), white ink (W) on a film having a nitrogen element concentration of 0.5 to 10.0 atomic% on the film surface.
- the obtained resin 1 had a weight average molecular weight of 34,000, an acid value of 102 mgKOH / g, and an iodine value of 2.0 mol / kg.
- Resin 2 Resin having an ethylenically unsaturated group and having no carboxyl group With respect to the carboxyl group of a copolymer comprising 25% by mass of methyl methacrylate, 25% by mass of styrene, and 50% by mass of methacrylic acid, Resin 2 was obtained by addition reaction of 0 equivalent of glycidyl methacrylate.
- the obtained resin 2 had a weight average molecular weight of 40,000, an acid value of 0 mgKOH / g, and an iodine value of 3.2 mol / kg.
- Resin 3 Resin having an ethylenically unsaturated group and a carboxyl group 0.95 equivalents based on the carboxyl group of a copolymer consisting of 25% by weight methyl methacrylate, 25% by weight styrene, and 50% by weight methacrylic acid
- Resin 3 was obtained by addition reaction of glycidyl methacrylate.
- the obtained resin 3 had a weight average molecular weight of 39,000, an acid value of 10 mgKOH / g, and an iodine value of 3.1 mol / kg.
- Resin 4 Resin having an ethylenically unsaturated group and a carboxyl group 0.9 equivalent of a carboxyl group of a copolymer composed of 25% by weight methyl methacrylate, 25% by weight styrene, and 50% by weight methacrylic acid Resin 4 was obtained by addition reaction of glycidyl methacrylate. The obtained resin 4 had a weight average molecular weight of 38,000, an acid value of 35 mgKOH / g, and an iodine value of 2.9 mol / kg.
- Resin 5 Resin having an ethylenically unsaturated group and a carboxyl group 25 equivalents of 0.2 equivalent to the carboxyl group of a copolymer composed of 25% by weight methyl methacrylate, 25% by weight styrene, and 50% by weight methacrylic acid Resin 5 was obtained by addition reaction of glycidyl methacrylate. The obtained resin 5 had a weight average molecular weight of 31,000, an acid value of 240 mgKOH / g, and an iodine value of 0.5 mol / kg.
- Resin 6 Resin having an ethylenically unsaturated group and a carboxyl group 0.1 equivalent to the carboxyl group of a copolymer composed of 25% by weight methyl methacrylate, 25% by weight styrene, and 50% by weight methacrylic acid Resin 6 was obtained by addition reaction of glycidyl methacrylate. The obtained resin 6 had a weight average molecular weight of 30,000, an acid value of 259 mgKOH / g, and an iodine value of 0.25 mol / kg.
- Resin 7 Resin having a carboxyl group and not having an ethylenically unsaturated group A copolymer (resin 7) comprising 25% by mass of methyl acrylate, 25% by mass of styrene, and 50% by mass of methacrylic acid was obtained. .
- the obtained resin 7 had a weight average molecular weight of 29,000, an acid value of 282 mgKOH / g, and an iodine value of 0 mol / kg.
- Hydroxyl rosin (meth) acrylate 1 (meth) acrylate having a hydroxyl group and a rosin skeleton, Van Beam UV-22A (manufactured by Harima Chemicals Co., Ltd.) 2 to 3 functional groups, hydroxyl value 84 mgKOH / g, weight average molecular weight 1800 Hydroxyl rosin (meth) acrylate 2: (meth) acrylate having a hydroxyl group and a rosin skeleton, Van Beam UV-22C (manufactured by Harima Chemical Co., Ltd.), functional group number 2-3, hydroxyl value 70 mgKOH / g, weight average molecular weight 760 Hydroxyl rosin (meth) acrylate 3: (meth) acrylate having hydroxyl group and rosin skeleton, beam set BS-101 (manufactured by Arakawa Chemical Co., Ltd.), functional group number 1, hydroxyl value 125 mgKOH / g, weight
- Hydroxyl (meth) acrylate 1 (meth) acrylate having a hydroxyl group, a mixture of pentaerythritol triacrylate and pentaerythritol tetraacrylate “Miramer” (registered trademark) M340 (manufactured by MIWON) without rosin skeleton, having 3 to 4 functional groups Hydroxyl value 115mgKOH / g Hydroxyl (meth) acrylate 2: (meth) acrylate having a hydroxyl group, a mixture of dipentaerythritol pentaacrylate and dipentaerythritol hexaacrylate “Aronix” (registered trademark) M-402 (manufactured by Toa Gosei Co., Ltd.) without rosin skeleton, functional Number of radicals 5-6, hydroxyl value 28 mgKOH / g Hydroxyl (meth) acrylate 3: (meth) acrylate having
- Alicyclic (meth) acrylate 1 (meth) acrylate having alicyclic structure, tricyclodecane dimethanol diacrylate “NK ester” (registered trademark) A-DCP (manufactured by Shin-Nakamura Chemical Co., Ltd.) Without rosin skeleton and hydroxyl group
- Number of functional groups 2 Alicyclic (meth) acrylate 2: (meth) acrylate having an alicyclic structure, dicyclopentanyl acrylate “Fancryl” (registered trademark) FA-513AS (manufactured by Hitachi Chemical Co., Ltd.) without rosin skeleton and hydroxyl group
- Number of functional groups 1 Aliphatic (meth) acrylate 1: (meth) acrylate having an aliphatic skeleton, 1,6-hexanediol diacrylate “NK ester” (registered trademark) A-HD-N (manufactured by Shin-Nakamura Chemical Co., Ltd
- Photopolymerization initiator 1 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide “Lucirin” (registered trademark) TPO (manufactured by BASF)
- Photopolymerization initiator 2 2- [4- (methylthio) benzoyl] -2- (4-morpholinyl) propane “Irgacure” (registered trademark) 907 (manufactured by BASF)
- Sensitizer 1 4,4-bis (diethylamino) benzophenone (Hodogaya Chemical Co., Ltd.)
- Extender pigment “Microace” (registered trademark) P-3 (manufactured by Nippon Talc Co., Ltd.)
- Polymerization inhibitor p-methoxyphenol (Wako Pure Chemical Industries, Ltd.)
- Pigment dispersant “Disperbyk” (registered trademark) 111 (by Big Chemie) Additive: Lauryl acrylate (Wako Pure Chemical
- the weight average molecular weight of the resin is a value measured by gel permeation chromatography (GPC) using tetrahydrofuran as a mobile phase.
- GPC gel permeation chromatography
- column is TSKgel SuperHM-H (manufactured by Tosoh Corp.), TSKgel SuperHM-H (manufactured by Tosoh Corp.), TSKgel SuperH2000 (manufactured by Tosoh Corp.)
- the RI detection was performed using an RI detector built in the GPC. A calibration curve was prepared using a polystyrene standard substance, and the weight average molecular weight of the sample was calculated.
- a method for preparing a measurement sample will be described.
- the sample was diluted with tetrahydrofuran so that the concentration became 0.25% by mass, and the diluted solution was stirred and dissolved at 100 rpm for 5 minutes with a mix rotor (MIX-ROTAR VMR-5, manufactured by ASONE Co., Ltd.).
- the solution was filtered through a 2 ⁇ m filter (Z227536-100EA, manufactured by SIGMA), and the filtrate was used as a measurement sample.
- the measurement conditions will be described.
- the amount of implantation was 10 ⁇ L, the analysis time was 30 minutes, the flow rate was 0.4 mL / min, and the column temperature was 40 degrees.
- X-ray photoelectron spectroscopy The measurement conditions of the elemental composition on the film surface using X-ray photoelectron spectroscopy (XPS method) were as follows. ⁇ Device: Quantera SXM (PHI) Excitation X-ray: monochromatic Al K ⁇ 1,2 line (1486.6 eV) ⁇ X-ray output: 51.5W ⁇ X-ray diameter: 200 ⁇ m -Photoemission angle (inclination of detector with respect to film surface): 45 ° The results obtained by the XPS method were subjected to smoothing and horizontal axis correction using a 9-point smoothing filter under the condition where the C1s main peak was 284.6 eV. By this XPS analysis and data processing, the average nitrogen element concentration on the film surface was measured.
- the surface treatment of the film was carried out by adjusting the atmosphere of the supply gas under the following conditions.
- the electrode-film distance was 1 mm
- the film transfer speed was 100 m / min
- the applied electric energy was 3600 J / m 2 as the conditions for the corona discharge treatment.
- the mixed gas atmosphere for the corona discharge treatment was any one of the following treatment conditions 1 to 10.
- other gases except nitrogen, carbon dioxide and oxygen are below the detection limit, and the ratio of nitrogen and carbon dioxide (volume%) when the total of nitrogen and carbon dioxide is 100% by volume.
- Process condition 1 Nitrogen 90 volume%, carbon dioxide 10 volume% mixed gas Residual oxygen concentration 0.01 volume% Relative humidity 0.03% RH or less
- Process condition 2 Nitrogen 99.2 volume%, carbon dioxide 0.8 volume% mixed gas Residual oxygen concentration 0.01 vol% Relative humidity 0.03% RH or less
- Processing condition 3 Nitrogen 95 vol%, carbon dioxide 5 vol% mixed gas Residual oxygen concentration 0.01 vol% relative humidity 0.03% RH or less
- Treatment condition 5 Nitrogen 55 vol%, carbon dioxide 45 vol% mixed gas Residual oxygen concentration 0.01 vol % Relative humidity 0.03% RH or less
- Treatment condition 6 Nitrogen 90 volume%, carbon dioxide 10 volume% mixed gas Residual oxygen concentration 0.1 volume% Relative humidity 0.03% RH or less
- Treatment Case 7 Nitrogen 99.9 vol%, carbon dioxide 0.1 vol% mixed gas Resid
- Film 1 Polyester film “Lumirror” (registered trademark) S10 (manufactured by Toray Industries, Inc.) coated with acrylic urethane copolymer resin by blade coating method, nitrogen element concentration on the film surface is 3.0 atomic%, film thickness Is 20 ⁇ m.
- Film 2 Polyamide film “emblem” (registered trademark) ON (manufactured by Unitika Ltd.) coated with polyester polyurethane by blade coating method, nitrogen element concentration on the film surface is 5.0 atomic%, film thickness is 15 ⁇ m .
- Film 3 Polyester film “Lumirror” (registered trademark) S10 (manufactured by Toray Industries, Inc.) coated with a mixture of a melamine compound and a polyester resin by a blade coating method, a nitrogen element concentration on the film surface of 1.0 atomic%, Film thickness is 20 ⁇ m
- Film 4 Stearyl diethanolamine monostearate together with a predetermined polypropylene raw material is charged in the following ratio (input amount, mass%) with respect to the polypropylene raw material (100% by mass). After melt extrusion at 280 ° C., a slit-shaped discharge port is formed. The sheet was discharged from the die having a sheet shape, and cooled and formed on a cooling drum having a surface temperature of 30 ° C. to obtain an unstretched sheet. Subsequently, the obtained unstretched sheet is preheated and then stretched in the longitudinal direction 5 times at 135 ° C. to obtain a uniaxially stretched film.
- the obtained uniaxially stretched film is stretched 10 times in the width direction in a tenter heated to 160 ° C.
- a biaxially stretched polypropylene film was heat-treated at 150 ° C. while allowing several percent of relaxation in the width direction, and subjected to corona discharge treatment under treatment condition 10 on one side and then wound up.
- the film thickness of each film was 20 ⁇ m, and the nitrogen element concentration on the film surface was as shown below.
- Film 4-1 Input 1.0 mass% Nitrogen element concentration on the film surface 2.0 atomic% Film 4-2 Input amount 0.5 mass% Nitrogen element concentration on the film surface 1.0 atomic% Film 4-3 Input amount 2.0 mass% Nitrogen element concentration on the film surface 4.0 atomic% Film 4-4 Input amount 3.0 mass% Nitrogen element concentration on the film surface 6.0 atomic% Film 4-5 Input amount 0.1 mass% Nitrogen element concentration on the film surface 0.2 atomic%
- Film 5 Polypropylene film “Trefan” (registered trademark) 2500 (manufactured by Toray Industries, Inc.) Film thickness of 15 ⁇ m, film 5 was subjected to corona discharge treatment under the following conditions, and nitrogen element concentrations on the film surface shown below A film having was obtained.
- Treatment condition 1 Nitrogen element concentration on the film surface 0.9 atomic% Film 5-2 Treatment condition 2 Nitrogen element concentration on the film surface 1.0 atomic% Film 5-3 Treatment condition 3 Nitrogen element concentration on the film surface 0.95 atomic% Film 5-4 Treatment condition 4 Nitrogen element concentration on the film surface 0.8 atomic% Film 5-5 Treatment condition 5 Nitrogen element concentration on the film surface 0.6 atomic% Film 5-6 Treatment Condition 6 Nitrogen element concentration on the film surface 0.5 atomic% Film 5-7 Treatment condition 7 Nitrogen element concentration on the film surface 1.0 atomic% Film 5-8 Treatment condition 8 Nitrogen element concentration on film surface 0.3 atomic% Film 5-9 Treatment condition 9 Nitrogen element concentration on film surface 0.2 atomic% Film 5-10 Treatment condition 10 Nitrogen element concentration on the film surface 0.0 atomic%
- Examples 1 to 33 and Comparative Examples 1 to 33 shown in Tables 1 to 8 were placed on the rollers of an RI tester (PI-600, manufactured by Tester Sangyo Co., Ltd.) against the films of Examples 1 to 33 and Comparative Examples 1 to 4. After transferring 0.1 g of ink No. 4 onto the film, the speed of the belt conveyor was adjusted to 0 to 150 m / min using an ultraviolet irradiation device (120 W / cm, one ultra-high pressure metal halide lamp) manufactured by USHIO Co., Ltd. Ultraviolet rays were irradiated under the following conditions.
- an ultraviolet irradiation device 120 W / cm, one ultra-high pressure metal halide lamp
- the ink cured film cannot be peeled off from the plastic film.
- a peel strength evaluation sample was prepared. This sample was cut into a width of 15 mm with a cutter, and the peel strength between the printed material and the film was measured. For the measurement, a 180 ° peel test was performed using a tensile tester at a load speed of 100 mm / min. When the peel strength is less than 1 N / 15 mm, the adhesion is extremely insufficient. When the peel strength is 1 N / 15 mm or more and less than 3 N / 15 mm, the adhesion is insufficient. When the peel strength is 3 N / 15 mm or more and less than 5 N / 15 mm, the adhesion is insufficient. The force was good, and if it was 5 N / 15 mm or more, the adhesion was judged to be very good.
- Example 1 By weighing the ink composition shown in Table 1 and using a three-roll mill “EXAKT” (registered trademark) M-80S (manufactured by EXAKT), kneading the roller gap scale of the apparatus 1 at a rotation speed of 400 rpm for 3 times. An ink was obtained. The sensitivity of the prepared ink was 120 m / min at the belt conveyor speed, and the sensitivity was very good. The transfer rate was 11.3% by mass, and the transferability was good. The peel strength was 3.8 N / 15 mm, and the adhesion to the film was good.
- EXAKT registered trademark
- M-80S manufactured by EXAKT
- Examples 2 and 3 A printing experiment was carried out in the same manner as in Example 1 except that the film type was changed to 2 and 3, and the sensitivity, transferability, and adhesion to the film were evaluated.
- the sensitivity of the prepared ink was 120 m / min at the belt conveyor speed, and all were very good.
- the transfer rate was 10% by mass or more, and the transferability was good.
- the peel strength was 3 N / 15 mm or more, and the adhesion to the film was good.
- Table 1 shows the composition of each component used in Examples 2 and 3 and the results of evaluation.
- Example 4 to 7 A printing experiment was performed in the same manner as in Example 1 except that the film type was changed to 4-1 to 4-4, and the sensitivity, transferability, and adhesion to the film were evaluated.
- the sensitivity of the prepared ink was 120 m / min at the belt conveyor speed, and all were very good.
- Example 7 using the film 4-4 in which the amount of stearyl diethanolamine monostearate was 3.0% by mass the transition rate tended to decrease, but the transition rates of Examples 4 to 7 were all low. It was 10% by mass or more, and the transferability was good.
- the peel strength was 3 N / 15 mm or more, and the adhesion with the film was good.
- Table 2 shows the composition of each component used in Examples 4 to 7 and the results of evaluation.
- Example 8 to 14 A printing experiment was conducted in the same manner as in Example 1 except that the film type was changed to 5-1 to 5-7, and the sensitivity, transferability, and adhesion to the film were evaluated.
- the sensitivity of the prepared ink was 120 m / min at the belt conveyor speed, and all were very good.
- Example 14 using the film 5-7 obtained by the corona discharge treatment under the condition 7 in which the nitrogen concentration in the mixed gas atmosphere during the film treatment was high, the transition rate was not sufficient.
- Example 8 to 13 the transferability was good, but in Example 9 using the film 5-2 obtained by corona discharge treatment under the condition 2 where the nitrogen concentration during film processing was high, the transferability was lowered. There was a tendency to.
- Example 12 and Example 13 using the film 5-6 using the film 5-5 obtained by the corona discharge treatment under the condition 6 having a high residual oxygen concentration the adhesion to the film tended to decrease.
- Table 3 shows the composition of each component used in Examples 8 to 14 and the results of evaluation.
- Example 1 A printing experiment was carried out in the same manner as in Example 1 except that the film type was changed to 4-5, and the sensitivity, transferability, and adhesion to the film were evaluated.
- the sensitivity of the ink prepared was 120 m / min at the belt conveyor speed, which was very good.
- the transfer rate was 11.8 mass%, and the transferability was also good.
- the peel strength was 2.1 N / 15 mm, and the peel strength was insufficient.
- Example 2 A printing experiment was carried out in the same manner as in Example 1 except that the film type was changed to 5-8, and the sensitivity, transferability, and adhesion to the film were evaluated.
- the sensitivity of the ink prepared was 120 m / min at the belt conveyor speed, which was very good.
- the transfer rate was 11.6 mass%, and the transferability was also good.
- the peel strength was 2.3 N / 15 mm, and the adhesion with the film was insufficient.
- Example 3 A printing experiment was carried out in the same manner as in Example 1 except that the film type was changed to 5-9, and the sensitivity, transferability, and adhesion to the film were evaluated.
- the sensitivity of the ink prepared was 120 m / min at the belt conveyor speed, which was very good.
- the transfer rate was 10.9 mass%, and the transferability was also good.
- the peel strength was 1.8 N / 15 mm, and the adhesion to the film was insufficient.
- Example 4 A printing experiment was conducted in the same manner as in Example 1 except that the film type was changed to 5-10, and the sensitivity, transferability, and adhesion to the film were evaluated.
- the sensitivity of the ink prepared was 120 m / min at the belt conveyor speed, which was very good. However, the transfer rate was 9.2% by mass, and the transferability was insufficient. Further, the peel strength was 0.8 N / 15 mm, and the adhesion to the film was extremely insufficient.
- Table 4 shows the composition of each component used in Comparative Examples 1 to 4 and the evaluation results.
- Example 15 to 20 A printing experiment was performed in the same manner as in Example 1 except that the resin 1 was changed from the resin 2 to the resin 7, and the sensitivity, transferability, and adhesion to the film were evaluated. The higher the iodine value, the better the sensitivity, and the higher the acid value, the better the adhesion.
- Example 20 containing Resin 7 having an iodine value of 0 mol / kg the belt conveyor speed was 75 m / min, and the sensitivity was insufficient.
- the transfer rate was 10% by mass or more, and the transferability was good.
- Table 5 shows the composition of each component used in Examples 15 to 20 and the results of evaluation.
- Example 21 to 24 A printing experiment was carried out in the same manner as in Example 1 except that the hydroxyl (meth) acrylate 1 was changed to hydroxyl (meth) acrylates 2 to 5, and the sensitivity, transferability, and adhesion to the film were evaluated. Sensitivity tends to improve as the number of functional groups increases, and adhesion tends to improve as the hydroxyl value increases. The transfer rate was 10% by mass or more, and the transferability was good. Examples 21 and 22 containing hydroxyl (meth) acrylate 2 (with 5 to 6 functional groups) and hydroxyl (meth) acrylate 3 (with 5 to 6 functional groups) had very good sensitivity. Table 6 shows the composition of each component used in Examples 21 to 24 and the evaluation results.
- Examples 25 to 29 A printing experiment was performed in the same manner as in Example 1 except that a part of the hydroxyl (meth) acrylate 1 used in Example 1 was replaced with hydroxyl rosin (meth) acrylate 1 to 5, and the sensitivity, transferability, The adhesion with the film was evaluated.
- the sensitivity tended to improve as the number of functional groups increased. All of the transfer rates were 12% by mass or more, and the transferability was very good.
- the peel strength was 5 N / 15 mm or more, and the adhesion with the film was extremely good.
- Examples 30 to 33 The same operation as in Example 1 except that part of the hydroxyl (meth) acrylate 1 used in Example 1 was replaced with alicyclic hydroxyl (meth) acrylates 1 and 2 or aliphatic hydroxyl (meth) acrylates 1 and 2.
- a printing experiment was conducted to evaluate sensitivity, transferability, and adhesion to the film.
- the sensitivity of the prepared ink was 120 m / min at the belt conveyor speed, and all were very good. All of the transfer rates were 12% by mass or more, and the transferability was extremely good.
- the peel strengths were all 5 N / 15 mm or more, and the adhesion to the film was extremely good.
- Examples 34 to 35 A printing experiment was carried out in the same manner as in Example 1, except that the photopolymerization initiator 1 used in Example 1 was changed to the blending ratio of photopolymerization initiators 1 and 2 and sensitizer 1 shown in Table 8. It was carried out and the sensitivity, transferability, and adhesion to the film were evaluated.
- the sensitivity of the prepared ink tends to decrease when the photopolymerization initiator 1 is not used, and tends to improve when the photopolymerization initiators 1 and 2 and the sensitizer 1 are used in combination.
- the belt conveyor speed was 140 m / min, and the sensitivity was very good. All of the transfer rates were 10% by mass or more, which was good.
- the peel strength was 3 N / 15 mm or more, and the adhesion with the film was good.
- Table 8 shows the composition of each component used in Examples 30 to 35 and the evaluation results.
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Abstract
Description
本発明において、フィルムとは合成樹脂を薄い膜状に成形した成形物からなり、単層のものおよび複数の層が積層したものの総称とする。
本発明の印刷物の製造方法は次のとおりである。まず、特定されたフィルム上にインキを塗布する工程により、インキ皮膜を有する印刷物を得る。そうして得られた、フィルム上に塗布されたインキ(印刷物)に、活性エネルギー線を照射する工程を含むことを、必須要件とする。
また、ウレタン化合物としては、ウレタン樹脂、ウレタン変性共重合ポリエステル樹脂、ウレタンアクリル共重合樹脂等を挙げることが出来る。
これらの(a)顔料は、単独又は2種以上を混合して使用することができる。
前記脂環骨格としては、硬化時の体積収縮が小さく、硬化皮膜の耐傷性などの膜物性が良好となるトリシクロデカン骨格が好ましい。
本発明で用いられるインキにおいては、前記(d)光重合開始剤や増感剤は1種または2種以上使用することができる。
前記成分の具体的な化合物は次のとおりである。
植物油としては、大豆油、アマニ油、サフラワー油、桐油、トール油、脱水ヒマシ油等が挙げられる。
炭化水素系溶媒としては、ポリオレフィンオイル、ナフテンオイル、パラフィンオイル等が挙げられる。
前記顔料分散剤の含有量は、前記インキの流動性が向上することから、前記(a)顔料100質量%に対して、5質量%以上50質量%以下であることが好ましい。
さらに、本発明で用いられるインキには、必要に応じてワックス、消泡剤、転移性向上剤、レベリング剤等の添加剤を使用することが可能である。
<インキ原料>
顔料:リオノールブルーFG7330(東洋カラー(株)製)
樹脂1:エチレン性不飽和基およびカルボキシル基を有する樹脂
25質量%のメタクリル酸メチル、25質量%のスチレン、50質量%のメタクリル酸からなる共重合体のカルボキシル基に対して0.6当量のグリシジルメタクリレートを付加反応させて、エチレン性不飽和基とカルボキシル基を有する樹脂1を得た。得られた樹脂1は重量平均分子量34,000、酸価102mgKOH/g、ヨウ素価2.0mol/kgであった。
樹脂2:エチレン性不飽和基を有しカルボキシル基を有しない樹脂
25質量%のメタクリル酸メチル、25質量%のスチレン、50質量%のメタクリル酸からなる共重合体のカルボキシル基に対し、1.0当量のグリシジルメタクリレートを付加反応させて樹脂2を得た。得られた樹脂2の重量平均分子量40,000、酸価0mgKOH/g、ヨウ素価3.2mol/kgであった。
樹脂3:エチレン性不飽和基およびカルボキシル基を有する樹脂
25質量%のメタクリル酸メチル、25質量%のスチレン、50質量%のメタクリル酸からなる共重合体のカルボキシル基に対して0.95当量のグリシジルメタクリレートを付加反応させて樹脂3を得た。得られた樹脂3は重量平均分子量39,000、酸価10mgKOH/g、ヨウ素価3.1mol/kgであった。
樹脂4:エチレン性不飽和基およびカルボキシル基を有する樹脂
25質量%のメタクリル酸メチル、25質量%のスチレン、50質量%のメタクリル酸からなる共重合体のカルボキシル基に対して0.9当量のグリシジルメタクリレートを付加反応させて樹脂4を得た。得られた樹脂4は重量平均分子量38,000、酸価35mgKOH/g、ヨウ素価2.9mol/kgであった。
樹脂5:エチレン性不飽和基およびカルボキシル基を有する樹脂
25質量%のメタクリル酸メチル、25質量%のスチレン、50質量%のメタクリル酸からなる共重合体のカルボキシル基に対して0.2当量のグリシジルメタクリレートを付加反応させて樹脂5を得た。得られた樹脂5は重量平均分子量31,000、酸価240mgKOH/g、ヨウ素価0.5mol/kgであった。
樹脂6:エチレン性不飽和基およびカルボキシル基を有する樹脂
25質量%のメタクリル酸メチル、25質量%のスチレン、50質量%のメタクリル酸からなる共重合体のカルボキシル基に対して0.1当量のグリシジルメタクリレートを付加反応させて樹脂6を得た。得られた樹脂6は重量平均分子量30,000、酸価259mgKOH/g、ヨウ素価0.25mol/kgであった。
樹脂7:カルボキシル基を有し、エチレン性不飽和基を有しない樹脂
25質量%のアクリル酸メチル、25質量%のスチレン、50質量%のメタクリル酸からなる共重合体(樹脂7)を得た。得られた樹脂7の重量平均分子量29,000、酸価282mgKOH/g、ヨウ素価0mol/kgであった。
ヒドロキシルロジン(メタ)アクリレート2:ヒドロキシル基およびロジン骨格を有する(メタ)アクリレート、バンビームUV-22C(ハリマ化成(株)製)官能基数2~3、水酸基価70mgKOH/g、重量平均分子量760
ヒドロキシルロジン(メタ)アクリレート3:ヒドロキシル基およびロジン骨格を有する(メタ)アクリレート、ビームセットBS-101(荒川化学工業(株)製)官能基数1、水酸基価125mgKOH/g、重量平均分子量430
ヒドロキシルロジン(メタ)アクリレート4:ヒドロキシル基およびロジン骨格を有する(メタ)アクリレート、パインクリスタルKE-615-3(荒川化学工業(株)製、ロジン含有ジオール)のヒドロキシル基に対し、1.0当量のグリシジルメタクリレート(GMA)付加させた反応物。官能基数2、水酸基価32mgKOH/g、重量平均分子量1100
ヒドロキシルロジン(メタ)アクリレート5:ヒドロキシル基およびロジン骨格を有する(メタ)アクリレート、二量化ロジンを0.5当量のペンタエリスリトールでエステル化した後、ヒドロキシル基に対し、1.0当量のグリシジルメタクリレート(GMA)付加させた反応物。官能基数2~4、水酸基価53mgKOH/g、重量平均分子量3500
ヒドロキシル(メタ)アクリレート2:ヒドロキシル基を有する(メタ)アクリレート、ジペンタエリスリトールペンタアクリレートとジペンタエリスリトールヘキサアクリレートの混合物“アロニックス”(登録商標)M-402(東亜合成社製)ロジン骨格なし、官能基数5~6、水酸基価28mgKOH/g
ヒドロキシル(メタ)アクリレート3:ヒドロキシル基を有する(メタ)アクリレート、ジペンタエリスリトールペンタアクリレートとジペンタエリスリトールヘキサアクリレートの混合物“アロニックス”(登録商標)M-403A(東亜合成社製)ロジン骨格なし、官能基数5~6、水酸基価53mgKOH/g
ヒドロキシル(メタ)アクリレート4:ヒドロキシル基を有する(メタ)アクリレート、ペンタエリスリトールトリアクリレートとペンタエリスリトールテトラアクリレートの混合物“アロニックス”(登録商標)M-306(東亜合成社製)ロジン骨格なし、官能基数3~4、水酸基価171mgKOH/g
ヒドロキシル(メタ)アクリレート5:ヒドロキシル基を有する(メタ)アクリレート、グリセリンジメタクリレート“NKエステル”(登録商標)701(新中村化学社製)ロジン骨格なし、官能基数2、水酸基価224mgKOH/g
脂環(メタ)アクリレート2:脂環構造を有する(メタ)アクリレート、ジシクロペンタニルアクリレ-ト“ファンクリル”(登録商標)FA-513AS(日立化成社製)ロジン骨格およびヒドロキシル基なし、官能基数1
脂肪族(メタ)アクリレート1:脂肪族骨格を有する(メタ)アクリレート、1,6-ヘキサンジオールジアクリレート“NKエステル”(登録商標)A-HD-N(新中村化学社製)ロジン骨格およびヒドロキシル基なし、官能基数2
脂肪族(メタ)アクリレート2:脂肪族骨格を有する(メタ)アクリレート、1,9-ノナンジオールジアクリレート“NKエステル”(登録商標)A-NOD-N(新中村化学社製)ロジン骨格およびヒドロキシル基なし、官能基数2
光重合開始剤2:2-[4-(メチルチオ)ベンゾイル]-2-(4-モルホリニル)プロパン“イルガキュア”(登録商標)907(BASF社製)
増感剤1:4,4-ビス(ジエチルアミノ)ベンゾフェノン(保土ヶ谷化学社製)
体質顔料:“ミクロエース”(登録商標)P-3(日本タルク(株)製)
重合禁止剤:p-メトキシフェノール(和光純薬工業(株)製)
顔料分散剤:“Disperbyk”(登録商標)111(ビックケミー社製)
添加剤:ラウリルアクリレート(和光純薬工業(株)製)
ワックス:“KTL”(登録商標)4N(喜多村社製)
樹脂の重量平均分子量はテトラヒドロフランを移動相としたゲル浸透クロマトグラフィー(GPC)により測定した値である。GPCはHLC-8220(東ソー(株)製)、カラムはTSKgel SuperHM-H(東ソー(株)製)、TSKgel SuperHM-H(東ソー(株)製)、TSKgel SuperH2000(東ソー(株)製)の順で連結したものを用い、RI検出は前記GPCに内蔵されたRI検出器を用い測定した。検量線はポリスチレン標準物質を用いて作成し、試料の重量平均分子量を計算した。測定試料の作成方法を説明する。濃度が0.25質量%となるように試料をテトラヒドロフランで希釈し、希釈溶液をミックスローター(MIX-ROTAR VMR-5、アズワン(株)社製)にて5分間100rpmで攪拌し溶解させ、0.2μmフィルター(Z227536-100EA、SIGMA社製)でろ過して、ろ液を測定試料とした。測定条件を説明する。打ち込み量は10μL、分析時間は30分、流量は0.4mL/min、カラム温度は40度として、測定した。
X線光電子分光法(XPS法)を用いたフィルム表面の元素組成の測定条件は下記の通りとした。
・装置:Quantera SXM(PHI社製)
・励起X線:monochromatic Al Kα1,2 線(1486.6eV)
・X線出力:51.5W
・X線径:200μm
・光電子脱出角度(フィルム表面に対する検出器の傾き):45°
XPS法により得られた結果は、9点スムージングフィルタを用いて、C1sメインピークを284.6eVとした条件でスムージングおよび横軸補正を行った。このXPS分析およびデータ処理により、フィルム表面の平均窒素元素濃度を測定した。
供給気体の雰囲気を調整可能なコロナ放電処理装置を用いて、下記条件のように供給気体の雰囲気を調整してフィルムの表面処理を実施した。電極-フィルム間距離1mm、フィルム移送速度100m/min、印加電気エネルギー3600J/m2をコロナ放電処理の条件とした。
コロナ放電処理を行う混合気体雰囲気は、以下の処理条件1~10のいずれかとした。なお以下の混合気体雰囲気において、窒素、二酸化炭素および酸素を除く他の気体は検出限界以下であり、窒素および二酸化炭素の合計を100体積%にしたときの窒素および二酸化炭素の割合(体積%)を記載した。
処理条件1 窒素90体積%、二酸化炭素10体積%混合気体 残留酸素濃度 0.01体積% 相対湿度 0.03%RH以下
処理条件2 窒素99.2体積%、二酸化炭素0.8体積%混合気体 残留酸素濃度 0.01体積% 相対湿度 0.03%RH以下
処理条件3 窒素95体積%、二酸化炭素5体積%混合気体 残留酸素濃度 0.01体積% 相対湿度 0.03%RH以下
処理条件4 窒素80体積%、二酸化炭素20体積%混合気体 残留酸素濃度 0.01体積% 相対湿度 0.03%RH以下
処理条件5 窒素55体積%、二酸化炭素45体積%混合気体 残留酸素濃度 0.01体積% 相対湿度 0.03%RH以下
処理条件6 窒素90体積%、二酸化炭素10体積%混合気体 残留酸素濃度 0.1体積% 相対湿度 0.03%RH以下
処理条件7 窒素99.9体積%、二酸化炭素0.1体積%混合気体 残留酸素濃度 0.01体積% 相対湿度 0.03%RH以下
処理条件8 窒素40体積%、二酸化炭素60体積%混合気体 残留酸素濃度 0.01体積% 相対湿度 0.03%RH以下
処理条件9 窒素90体積%、二酸化炭素10体積%混合気体 残留酸素濃度 0.3体積% 相対湿度 0.03%RH以下
処理条件10 空気雰囲気
フィルム1:ポリエステルフィルム“ルミラー”(登録商標)S10 (東レ(株)製)にアクリルウレタン共重合樹脂をブレードコート法によってコーティングしたもの、フィルム表面の窒素元素濃度が3.0原子%、膜厚が20μm。
フィルム4-1 投入量 1.0質量% フィルム表面の窒素元素濃度 2.0原子%
フィルム4-2 投入量 0.5質量% フィルム表面の窒素元素濃度 1.0原子%
フィルム4-3 投入量 2.0質量% フィルム表面の窒素元素濃度 4.0原子%
フィルム4-4 投入量 3.0質量% フィルム表面の窒素元素濃度 6.0原子%
フィルム4-5 投入量 0.1質量% フィルム表面の窒素元素濃度 0.2原子%
フィルム5-1 処理条件1 フィルム表面の窒素元素濃度 0.9原子%
フィルム5-2 処理条件2 フィルム表面の窒素元素濃度 1.0原子%
フィルム5-3 処理条件3 フィルム表面の窒素元素濃度 0.95原子%
フィルム5-4 処理条件4 フィルム表面の窒素元素濃度 0.8原子%
フィルム5-5 処理条件5 フィルム表面の窒素元素濃度 0.6原子%
フィルム5-6 処理条件6 フィルム表面の窒素元素濃度 0.5原子%
フィルム5-7 処理条件7 フィルム表面の窒素元素濃度 1.0原子%
フィルム5-8 処理条件8 フィルム表面の窒素元素濃度 0.3原子%
フィルム5-9 処理条件9 フィルム表面の窒素元素濃度 0.2原子%
フィルム5-10 処理条件10 フィルム表面の窒素元素濃度 0.0原子%
実施例1~33および比較例1~4のフィルムに対して、RIテスター(PI-600、テスター産業社製)のローラー上に、表1~8に示す実施例1~33および比較例1~4のインキ0.1gを載せて、フィルムに転写した後、USHIO(株)製紫外線照射装置(120W/cm、超高圧メタルハライドランプ1灯)を用いて、ベルトコンベアーのスピードを0~150m/分の条件で紫外線を照射した。印刷物上のインキが十分に硬化して、セロハン粘着テープ(“セロテープ”(登録商標)No.405)を接着させて剥離しても、プラスチックフィルム上からインキ硬化膜が剥がれなくなるときのベルトコンベアーのスピードを求めた。ここで、ベルトコンベアースピードが速いほど少ない露光量で硬化できることから高感度である。ベルトコンベアースピードが90m/分未満であると感度が不十分であり、90m/分以上120m/分未満であると感度が良好であり、120m/分以上であると省電力UV印刷機にも対応できるため、感度が極めて良好と判断した。
実施例1~33および比較例1~4のインキおよびフィルムを用いて、あらかじめフィルムの重量を測定しておき、RIテスター(PI-600、テスター産業社製)のローラー上にインキ0.1gを載せて、フィルムに転写した後、フィルムに転写されたインキの重量を測定し、ローラーからの転移率を求めて、インキの転移性を評価した。インキの転移率が10質量%未満であると転移性は不十分であり、転移率が10質量%以上12質量%未満であると転移性は良好であり、転移率が12質量%以上であれば転移性は極めて良好と判断した。
印刷物上のインキ硬化膜の剥離強度試験および評価基準は、規格番号JIS K 6854-2:1999、規格名称 接着剤-はく離接着強さ試験方法-第2部:180度はく離に準拠して行った。実施例1~33および比較例1~4のインキおよびフィルムを用いて、RIテスター(PI-600、テスター産業社製)のローラー上にインキ0.1gを載せて、フィルムに転写した後、USHIO(株)製紫外線照射装置(120W/cm、超高圧メタルハライドランプ1灯)を用いて、ベルトコンベアースピード50m/分にてインキを硬化させて印刷物を作製した。印刷物の表面に、2液型接着剤(LX-500/KR-90S:DIC(株)製)が塗布されたラミネートフィルムを貼付け後、オーブンに入れて温度60℃で60分間放置して硬化させて、剥離強度評価サンプルを作製した。このサンプルをカッターで15mm幅に切り、印刷物とフィルムの剥離強度を測定した。測定には、引張試験機を用い、荷重速度100mm/分で180度剥離試験を行った。剥離強度が1N/15mm未満であると密着力が極めて不十分であり、1N/15mm以上3N/15mm未満であると密着力が不十分であり、3N/15mm以上5N/15mm未満であると密着力が良好であり、5N/15mm以上であると密着力が極めて良好と判断した。
表1に示すインキ組成を秤量し、三本ロールミル“EXAKT”(登録商標)M-80S(EXAKT社製)を用いて、装置のローラーギャップ目盛りを1、回転数400rpm、3回混練することでインキを得た。
作製したインキの感度は、ベルトコンベアースピードで120m/分であり、感度は極めて良好だった。転移率は11.3質量%であり、転移性は良好だった。剥離強度は3.8N/15mmであり、フィルムとの密着性も良好だった。
フィルムの種類を2、3に変更する以外は実施例1と同様の操作で印刷実験を実施し、感度、転移性、フィルムとの密着性を評価した。
作製したインキの感度は、ベルトコンベアースピードで120m/分であり、いずれも極めて良好だった。転移率はいずれも10質量%以上であり、転移性は良好であった。剥離強度はいずれも3N/15mm以上であり、フィルムとの密着性は良好だった。
実施例2,3に用いた各成分の組成と評価の結果を表1に示す。
フィルムの種類を4-1~4-4に変更する以外は実施例1と同様の操作で印刷実験を実施し、感度、転移性、フィルムとの密着性を評価した。
作製したインキの感度は、ベルトコンベアースピードで120m/分であり、いずれも極めて良好だった。ステアリルジエタノールアミンモノステアレートの投入量が3.0質量%であるフィルム4-4を用いた実施例7は、転移率が低下する傾向であったが、実施例4~7の転移率はいずれも10質量%以上であり、転移性は良好であった。剥離強度はいずれも3N/15mm以上であり、フィルムとの密着性も良好だった。
実施例4~7に用いた各成分の組成と評価の結果を表2に示す。
フィルムの種類を5-1~5-7に変更する以外は実施例1と同様の操作で印刷実験を実施し、感度、転移性、フィルムとの密着性を評価した。
作製したインキの感度は、ベルトコンベアースピードで120m/分であり、いずれも極めて良好だった。フィルム処理時における混合気体雰囲気の窒素濃度が高い条件7のコロナ放電処理で得られたフィルム5-7を用いた実施例14は転移率が十分ではなかった。実施例8~13は、転移性はいずれも良好だったが、フィルム処理時の窒素濃度が高い条件2のコロナ放電処理で得られたフィルム5-2を用いた実施例9は転移性が低下する傾向があった。剥離強度はいずれも3N/15mm以上であり、フィルムとの密着性は良好だったが、混合気体雰囲気の二酸化炭素濃度が高い条件5のコロナ放電処理で得られたフィルム5-5を用いた実施例12や残留酸素濃度が高い条件6のコロナ放電処理で得られたフィルム5-5を用いたフィルム5-6を用いた実施例13はフィルムとの密着性が低下する傾向があった。
実施例8~14に用いた各成分の組成と評価の結果を表3に示す。
フィルムの種類を4-5に変更する以外は実施例1と同様の操作で印刷実験を実施し、感度、転移性、フィルムとの密着性を評価した。作製したインキの感度は、ベルトコンベアースピードで120m/分であり、極めて良好だった。また、転移率は11.8質量%であり、転移性も良好だった。しかし、剥離強度が2.1N/15mmとなり、剥離強度は不十分だった。
フィルムの種類を5-8に変更する以外は実施例1と同様の操作で印刷実験を実施し、感度、転移性、フィルムとの密着性を評価した。作製したインキの感度は、ベルトコンベアースピードで120m/分であり、極めて良好だった。また、転移率は11.6質量%であり、転移性も良好だった。しかし、剥離強度が2.3N/15mmとなり、フィルムとの密着性は不十分だった。
フィルムの種類を5-9に変更する以外は実施例1と同様の操作で印刷実験を実施し、感度、転移性、フィルムとの密着性を評価した。作製したインキの感度は、ベルトコンベアースピードで120m/分であり、極めて良好だった。また、転移率は10.9質量%であり、転移性も良好だった。しかし、剥離強度が1.8N/15mmとなり、フィルムとの密着性は不十分だった。
フィルムの種類を5-10に変更する以外は実施例1と同様の操作で印刷実験を実施し、感度、転移性、フィルムとの密着性を評価した。作製したインキの感度は、ベルトコンベアースピードで120m/分であり、極めて良好だった。しかし、転移率は9.2質量%であり、転移性は不十分だった。また、剥離強度が0.8N/15mmとなり、フィルムとの密着性は極めて不十分だった。
比較例1~4に用いた各成分の組成と評価の結果を表4に示す。
樹脂1を樹脂2~樹脂7に変更する以外は実施例1と同様の操作で印刷実験を実施し、感度、転移性、フィルムとの密着性を評価した。
ヨウ素価が大きくなるほど感度が良化する傾向にあり、酸価が大きくなるほど密着性が良化する傾向にあった。ヨウ素価が0mol/kgである樹脂7を含む実施例20は、ベルトコンベアースピードで75m/分であり、感度が不十分だった。転移率はいずれも10質量%以上であり、転移性は良好だった。樹脂2(ヨウ素価が3.2mol/kg)、樹脂3(ヨウ素価が3.1mol/kg)を含む実施例15,16は感度が極めて良好だった。
実施例15~20に用いた各成分の組成と評価の結果を表5に示す。
ヒドロキシル(メタ)アクリレート1をヒドロキシル(メタ)アクリレート2~5に変更した以外は、実施例1と同様の操作で印刷実験を実施し、感度、転移性、フィルムとの密着性を評価した。
官能基数が大きくなるほど感度が良化する傾向にあり、水酸基価が大きくなるほど密着性が良化する傾向にあった。転移率はいずれも10質量%以上であり、転移性は良好だった。ヒドロキシル(メタ)アクリレート2(官能基数が5~6)およびヒドロキシル(メタ)アクリレート3(官能基数が5~6)を含む実施例21,22は感度が極めて良好だった。
実施例21~24に用いた各成分の組成と評価の結果を表6に示す。
実施例1で使用したヒドロキシル(メタ)アクリレート1の一部をヒドロキシルロジン(メタ)アクリレート1~5に置き換えた以外は、実施例1と同様の操作で印刷実験を実施し、感度、転移性、フィルムとの密着性を評価した。
官能基数が大きくなるほど感度が良化する傾向にあった。転移率はいずれも12質量%以上であり、転移性は極めて良好だった。剥離強度はいずれも5N/15mm以上であり、フィルムとの密着性は極めて良好だった。ヒドロキシルロジン(メタ)アクリレート1(官能基数が2~3)、ヒドロキシルロジン(メタ)アクリレート2(官能基数が2~3)およびヒドロキシルロジン(メタ)アクリレート5(官能基数が2~4)を含む実施例25,26および29は感度が極めて良好だった。
実施例25~29に用いた各成分の組成と評価の結果を表7に示す。
実施例1で使用したヒドロキシル(メタ)アクリレート1の一部を脂環ヒドロキシル(メタ)アクリレート1、2または脂肪族ヒドロキシル(メタ)アクリレート1、2に置き換えた以外は、実施例1と同様の操作で印刷実験を実施し、感度、転移性、フィルムとの密着性を評価した。
作製したインキの感度は、ベルトコンベアースピードで120m/分であり、いずれも極めて良好だった。転移率はいずれも12質量%以上であり、転移性も極めて良好だった。剥離強度もいずれも5N/15mm以上であり、フィルムとの密着性も極めて良好だった。
実施例1で使用した光重合開始剤1を表8に示す光重合開始剤1,2および増感剤1の配合比率のように変更した以外は、実施例1と同様の操作で印刷実験を実施し、感度、転移性、フィルムとの密着性を評価した。
作製したインキの感度は、光重合開始剤1を用いなかった場合に低下する傾向があり、光重合開始剤1と2および増感剤1を併用した場合は良化する傾向があった。実施例35は、ベルトコンベアースピードで140m/分であり、感度は極めて良好だった。転移率はいずれも10質量%以上であり、良好だった。剥離強度はいずれも3N/15mm以上であり、フィルムとの密着性も良好だった。
実施例30~35に用いた各成分の組成と評価の結果を表8に示す。
Claims (18)
- インキをフィルムに印刷する印刷物の製造方法において、該フィルム表面の窒素元素濃度が0.5~10.0原子%であるフィルムを用い、かつ印刷後に活性エネルギー線を照射する工程を含む、印刷物の製造方法。
- 前記フィルムの表層が、メラミン化合物、ウレタン化合物の少なくとも1つを含む窒素化合物を有する層である、請求項1記載の印刷物の製造方法。
- 前記フィルムが、ポリエステルフィルム、ポリアミドフィルムのいずれかである、請求項2記載の印刷物の製造方法。
- 前記フィルムが、アミンエステル化合物がフィルム中に練り込まれたものであり、かつ空気雰囲気中でコロナ放電処理されたものである、請求項1記載の印刷物の製造方法。
- 前記フィルムが、窒素と二酸化炭素の混合比(N2/CO2)が体積比で99.5/0.5~50/50の範囲内であり、かつ酸素濃度が0.1体積%以下である混合気体雰囲気中でコロナ放電処理されたものである、請求項1記載の印刷物の製造方法。
- 前記インキが、(a)顔料、(b)エチレン性不飽和基を有する樹脂、および(c)(メタ)アクリレートを含有する活性エネルギー線硬化型印刷用インキである請求項1~5のいずれかに記載の印刷物の製造方法。
- 前記インキの(b)エチレン性不飽和基を有する樹脂が、カルボキシル基を有する請求項6に記載の印刷物の製造方法。
- 前記(b)エチレン性不飽和基を有する樹脂が、カルボキシル基を有し、その酸価が、30mgKOH/g以上250mgKOH/g以下である、請求項6または7に記載の印刷物の製造方法。
- 前記インキの(c)(メタ)アクリレートが、脂環骨格または炭素数6から18の脂肪族骨格を有する請求項6~8のいずれかに記載の印刷物の製造方法。
- 前記インキの(c)(メタ)アクリレートが、ロジン骨格およびヒドロキシル基をともに有する請求項6~8のいずれかに記載の印刷物の製造方法。
- 前記インキが、さらに、(d)光重合開始剤を含む、請求項1~10のいずれかに記載の印刷物の製造方法。
- 前記(d)光重合開始剤が、アシルホスフィンオキシド化合物を含む請求項11に記載の印刷物の製造方法。
- 前記フィルムの厚さが、30μm以下である、請求項1~12のいずれかに記載の印刷物の製造方法。
- 前記活性エネルギー線が、発光ダイオードより発せられる、波長350~420nmの輝線である請求項1~13のいずれかに記載の印刷物の製造方法。
- 前記活性エネルギー線が、電子線である請求項1~13のいずれかに記載の印刷物の製造方法。
- 前記インキを、平版印刷版を用いて前記フィルムに印刷する工程を含む請求項1~15のいずれかに記載の印刷物の製造方法。
- 平版印刷用インキを、フィルム上に印刷する平版印刷用の印刷機であって、該フィルムを、窒素と二酸化炭素の混合比(N2/CO2)が体積比で99.5/0.5~50/50の範囲内であり、かつ酸素濃度が0.1体積%以下である混合気体雰囲気中でコロナ放電処理する機能と、活性エネルギー線を照射する機能を有する平版印刷用の印刷機。
- 前記平版印刷用の印刷機が、前記フィルムを窒素と二酸化炭素の混合比(N2/CO2)が体積比で99.5/0.5~50/50の範囲内であり、かつ酸素濃度が0.1体積%以下である混合気体雰囲気中でコロナ放電処理する工程、インキをフィルム上に印刷する工程、活性エネルギー線を照射する工程を、ロール・ツー・ロール方式で連続的に実施する機能を有する請求項17に記載の平版印刷用の印刷機。
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ES18763805T ES2980933T3 (es) | 2017-03-07 | 2018-02-28 | Procedimiento para preparar un material impreso |
EP18763805.1A EP3594006B1 (en) | 2017-03-07 | 2018-02-28 | Method for producing a printed matter |
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WO2022219970A1 (ja) * | 2021-04-12 | 2022-10-20 | 東洋紡株式会社 | 印刷物 |
JP7164781B1 (ja) | 2021-11-24 | 2022-11-02 | 東洋インキScホールディングス株式会社 | 積層体の製造方法 |
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JP7514780B2 (ja) | 2021-02-19 | 2024-07-11 | 日鉄鋼板株式会社 | 被印刷用金属基材およびその製造方法、ならびに塗装金属材 |
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WO2021044838A1 (ja) | 2019-09-03 | 2021-03-11 | 東レ株式会社 | 印刷物の製造方法 |
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JP7164781B1 (ja) | 2021-11-24 | 2022-11-02 | 東洋インキScホールディングス株式会社 | 積層体の製造方法 |
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WO2023166915A1 (ja) | 2022-03-03 | 2023-09-07 | 東レ株式会社 | 印刷物の製造方法、それを用いた積層体および包装袋の製造方法 |
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EP3594006B1 (en) | 2024-04-24 |
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KR102269778B1 (ko) | 2021-06-28 |
EP3594006A4 (en) | 2021-05-19 |
TW201835250A (zh) | 2018-10-01 |
US11383543B2 (en) | 2022-07-12 |
CN110352134B (zh) | 2021-07-20 |
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EP3594006A1 (en) | 2020-01-15 |
JP6888619B2 (ja) | 2021-06-16 |
KR20190121296A (ko) | 2019-10-25 |
CN110352134A (zh) | 2019-10-18 |
US20200009858A1 (en) | 2020-01-09 |
PH12019501969A1 (en) | 2020-06-15 |
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