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WO2018123838A1 - Viewing angle expansion film, polarizing plate, and liquid crystal display device - Google Patents

Viewing angle expansion film, polarizing plate, and liquid crystal display device Download PDF

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Publication number
WO2018123838A1
WO2018123838A1 PCT/JP2017/046057 JP2017046057W WO2018123838A1 WO 2018123838 A1 WO2018123838 A1 WO 2018123838A1 JP 2017046057 W JP2017046057 W JP 2017046057W WO 2018123838 A1 WO2018123838 A1 WO 2018123838A1
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WO
WIPO (PCT)
Prior art keywords
viewing angle
film
hole
liquid crystal
polarizing plate
Prior art date
Application number
PCT/JP2017/046057
Other languages
French (fr)
Japanese (ja)
Inventor
寛哉 西岡
Original Assignee
日本ゼオン株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日本ゼオン株式会社 filed Critical 日本ゼオン株式会社
Priority to CN201780073157.9A priority Critical patent/CN110036314A/en
Priority to JP2018559137A priority patent/JP6977736B2/en
Priority to KR1020197015357A priority patent/KR20190096982A/en
Publication of WO2018123838A1 publication Critical patent/WO2018123838A1/en

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors

Definitions

  • the present invention relates to a viewing angle widening film, a polarizing plate, and a liquid crystal display device.
  • TN mode and VA mode liquid crystal display devices are established and can be supplied at a relatively low cost.
  • the display quality when viewing the display surface from an oblique direction is inferior, and the usable viewing angle is often narrow.
  • the relationship between the brightness of the image displayed on the screen and the brightness measured by observing the image is greatly different between when observed from the front and when observed from an oblique direction.
  • Visual recognition can be difficult.
  • TN mode liquid crystal display devices have conventionally been mainly employed in display devices that are visually recognized from a fixed angle, such as small and medium-sized televisions and personal computers.
  • JP 2013-151162 A (corresponding application in other countries: US Patent Application Publication No. 2002/180107) International Publication No. 2009/088461 (Application in other countries: US Patent Application Publication No. 2011/039084)
  • an object of the present invention is to provide a viewing angle widening film, a polarizing plate, and a liquid crystal display device capable of achieving a high contrast ratio and a wide viewing angle.
  • the present inventor applied a film including a layer of a material having a specific refractive index and having a specific structure to the layer as a viewing angle widening film to a display device.
  • the inventors have found that such problems can be solved, and have completed the present invention. That is, the present invention is as follows.
  • a viewing angle widening film for widening a viewing angle wherein the viewing angle widening film includes one or more resin layers, One or more of the resin layers are pore-containing layers, The hole-containing layer includes a plurality of hole-containing portions substantially parallel to each other, The hole-containing part contains a hole, The pore-containing layer is a viewing angle widening film whose refractive index is 1.53 or less.
  • [4] The viewing angle widening film according to any one of [1] to [3], wherein an interval between the adjacent hole-containing portions is a random interval of 50 ⁇ m or less.
  • [5] The viewing angle widening film according to any one of [1] to [4], comprising an ultraviolet absorber.
  • [7] The viewing angle widening film according to any one of [1] to [6], wherein the hole-containing portion is made of craze.
  • a polarizing plate comprising the viewing angle widening film according to any one of [1] to [7] and a polarizer.
  • a TN mode liquid crystal display device comprising the polarizing plate according to [8] or [9] and a TN mode liquid crystal cell in this order from the viewing side,
  • the polarizing plate is arranged such that the viewing angle expansion film side surface is the viewing side,
  • a TN mode liquid crystal display device in which an angle formed by an azimuth angle at which a gradation is inverted when a display screen is viewed from an oblique direction and a longitudinal direction of the hole-containing portion is vertical.
  • a VA mode liquid crystal display device comprising the polarizing plate according to [8] or [9] and a VA mode liquid crystal cell in this order from the viewing side,
  • the VA mode liquid crystal display device wherein the polarizing plate is disposed such that a surface on the viewing angle widening film side is a viewing side.
  • a viewing angle widening film, a polarizing plate, and a liquid crystal display device capable of achieving a high contrast ratio and a wide viewing angle are provided.
  • FIG. 1 is a plan view schematically showing an example of a viewing angle widening film.
  • FIG. 2 is an enlarged schematic view showing an example of the structure of the craze.
  • FIG. 3 is a perspective view schematically showing an example of a crazing apparatus.
  • FIG. 4 is a side view schematically showing the vicinity of the blade of FIG. 3 in an enlarged manner.
  • the “polarizing plate” includes not only a rigid member but also a flexible member such as a resin film.
  • the direction of the component is “45 °”, “parallel”, “vertical”, or “orthogonal” unless otherwise specified, for example, usually ⁇ 5 °.
  • the error may preferably be within a range of ⁇ 2 °, more preferably ⁇ 1 °.
  • the MD direction is the film flow direction in the production line
  • the TD direction transverse direction
  • the longitudinal direction of the long film may be referred to as the MD direction of the film
  • the width direction may be referred to as the TD direction of the film.
  • the “long” film means a film having a length of 5 times or more, preferably 10 times or more, and specifically a roll. A film having such a length that it can be wound up and stored or transported.
  • the upper limit of the length of the long film is not particularly limited, and can be, for example, 100,000 times or less with respect to the width.
  • nx represents the refractive index in the direction that gives the maximum refractive index in the in-plane direction of the film, that is, the direction perpendicular to the thickness direction.
  • ny represents the refractive index in the in-plane direction and orthogonal to the nx direction.
  • nz represents the refractive index in the thickness direction.
  • d represents the thickness of the film.
  • the measurement wavelength is 590 nm unless otherwise specified.
  • the viewing angle widening film of the present invention is a film for enlarging the viewing angle of a liquid crystal display device.
  • the viewing angle widening film includes one or more resin layers.
  • One or more of the resin layers are pore-containing layers.
  • the material of the pore-containing layer can be a resin containing various polymers.
  • polymers include polystyrene, polypropylene, polyethylene, polyester, polyamide, polyvinylidene fluoride, and alicyclic structure-containing polymers. From the viewpoint of ease of formation of pore-containing portions, polystyrene, polypropylene, An alicyclic structure-containing polymer is preferred.
  • Polystyrene is a polymer containing a repeating unit derived from a styrene monomer (hereinafter referred to as “styrene monomer unit” as appropriate).
  • the aforementioned styrene monomer refers to styrene and styrene derivatives.
  • styrene derivatives include ⁇ -methylstyrene, o-methylstyrene, p-methylstyrene, p-chlorostyrene, p-nitrostyrene, p-aminostyrene, p-carboxystyrene, and p-phenylstyrene.
  • a styrenic monomer may be used individually by 1 type, and may be used combining two or more types by arbitrary ratios. Therefore, the styrenic polymer may contain one type of styrenic monomer unit alone, or may contain two or more types of styrenic monomer units in combination at any ratio. .
  • the polystyrene may be a homopolymer or a copolymer containing only a styrene monomer, or may be a copolymer of a styrene monomer and another monomer.
  • monomers that can be copolymerized with styrene monomers include ethylene, propylene, butadiene, isoprene, acrylonitrile, methacrylonitrile, ⁇ -chloroacrylonitrile, N-phenylmaleimide, methyl acrylate, methyl methacrylate, Examples include ethyl acrylate, ethyl methacrylate, maleic anhydride, acrylic acid, methacrylic acid, and vinyl acetate. These monomers may be used individually by 1 type, and may be used combining two or more types by arbitrary ratios.
  • Polypropylene may be a propylene homopolymer or a copolymer with a monomer other than propylene.
  • the polypropylene may be a random polymer, a block copolymer, or a graft polymer.
  • the content of the propylene-derived repeating unit contained in the polypropylene is high, specifically, 80% by weight or more is preferable, and 85% by weight or more is more preferable. .
  • Examples of alicyclic structure-containing polymers include (1) norbornene polymers, (2) monocyclic olefin polymers, (3) cyclic conjugated diene polymers, and (4) vinyl alicyclic hydrocarbons. And hydrides of (1) to (4). Among these, norbornene-based polymers and hydrides thereof are preferable from the viewpoints of heat resistance, mechanical strength, and the like.
  • Examples of the norbornene-based polymer include, for example, a ring-opening polymer of a norbornene monomer, a ring-opening copolymer of a norbornene monomer and another monomer capable of ring-opening copolymerization, and a hydride thereof; an addition polymer of a norbornene monomer; Examples include addition copolymers with other monomers copolymerizable with norbornene monomers.
  • a hydride of a ring-opening polymer of a norbornene monomer and a hydride of a ring-opening copolymer of a rubornene monomer and another monomer capable of ring-opening copolymerization are particularly preferable.
  • Hydrogenated block copolymer [G] As an example of the alicyclic structure-containing polymer, two or more polymer blocks [D] having cyclic hydrocarbon group-containing compound hydride units [I] and chain hydrocarbon compound hydride units [II] Or a hydrogenated block copolymer [G] comprising one or more polymer blocks [E] having a combination of units [I] and units [II].
  • Cyclic hydrocarbon group-containing compound hydride unit [I] Cyclic hydrocarbon group-containing compound hydride unit [I] polymerizes a cyclic hydrocarbon group-containing compound, and if the unit obtained by such polymerization has an unsaturated bond, the unsaturated bond is It is a structural unit having a structure obtained by hydrogenation.
  • the cyclic hydrocarbon group-containing compound hydride unit [I] includes units obtained by any production method as long as it has the structure.
  • the cyclic hydrocarbon group-containing compound hydride unit [I] is preferably a structural unit obtained by polymerization of an aromatic vinyl compound. More specifically, it is a structural unit (aromatic vinyl compound hydride unit [I]) having a structure obtained by polymerizing an aromatic vinyl compound and hydrogenating an unsaturated bond thereof.
  • the aromatic vinyl compound hydride unit [I] includes units obtained by any production method as long as it has the structure.
  • a structural unit having a structure obtained by polymerizing styrene and hydrogenating the unsaturated bond may be referred to as a styrene hydride unit.
  • the styrene hydride unit also includes a unit obtained by any production method as long as it has the structure.
  • Examples of the aromatic vinyl compound hydride unit [I] include structural units represented by the following structural formula (1).
  • R c represents an alicyclic hydrocarbon group.
  • R c include cyclohexyl groups such as cyclohexyl group; decahydronaphthyl groups and the like.
  • R 1 , R 2 and R 3 are each independently a hydrogen atom, a chain hydrocarbon group, a halogen atom, an alkoxy group, a hydroxyl group, an ester group, a cyano group, an amide group or an imide group.
  • R 1 , R 2 and R 3 are preferably a hydrogen atom and a chain hydrocarbon group having 1 to 6 carbon atoms from the viewpoints of heat resistance, low birefringence and mechanical strength.
  • the chain hydrocarbon group is preferably a saturated hydrocarbon group, and more preferably an alkyl group.
  • aromatic vinyl compound hydride unit [I] include a structural unit represented by the following formula (1-1).
  • the structural unit represented by the formula (1-1) is a styrene hydride unit.
  • any one having a stereoisomer can be used.
  • One type of cyclic hydrocarbon group-containing compound hydride unit [I] may be used, or two or more types may be used in combination at any ratio.
  • Chain hydrocarbon compound hydride unit [II] The chain hydrocarbon compound hydride unit [II] is obtained by polymerizing a chain hydrocarbon compound and further hydrogenating the unsaturated bond if the unit obtained by the polymerization has an unsaturated bond. Is a structural unit having the structure However, the chain hydrocarbon compound hydride unit [II] includes units obtained by any production method as long as it has the structure.
  • the chain hydrocarbon compound hydride unit [II] is preferably a structural unit obtained by polymerization of a diene compound. More specifically, a structural unit (diene compound hydrogen) having a structure obtained by polymerizing a diene compound and hydrogenating the unsaturated bond if the unit obtained by such polymerization has an unsaturated bond. Compound unit [II]).
  • the diene compound hydride unit [II] includes units obtained by any production method as long as it has the structure.
  • a structural unit having a structure obtained by polymerizing isoprene and hydrogenating the unsaturated bond may be referred to as an isoprene hydride unit.
  • the isoprene hydride unit also includes a unit obtained by any production method as long as it has the structure.
  • the diene compound hydride unit [II] is preferably a structural unit obtained by polymerization of a conjugated diene compound. More specifically, it preferably has a structure obtained by polymerizing a conjugated diene compound such as a chain conjugated diene compound and hydrogenating the unsaturated bond. Examples thereof include a structural unit represented by the following structural formula (2) and a structural unit represented by the structural formula (3).
  • R 4 to R 9 are each independently a hydrogen atom, a chain hydrocarbon group, a halogen atom, an alkoxy group, a hydroxyl group, an ester group, a cyano group, an amide group, an imide group, or a silyl group. Or a chain hydrocarbon group substituted with a polar group (halogen atom, alkoxy group, hydroxyl group, ester group, cyano group, amide group, imide group, or silyl group).
  • R 4 to R 9 are preferably a hydrogen atom and a chain hydrocarbon group having 1 to 6 carbon atoms from the viewpoints of heat resistance, low birefringence, mechanical strength, and the like.
  • the chain hydrocarbon group is preferably a saturated hydrocarbon group, and more preferably an alkyl group.
  • R 10 to R 15 each independently represent a hydrogen atom, a chain hydrocarbon group, a halogen atom, an alkoxy group, a hydroxyl group, an ester group, a cyano group, an amide group, an imide group, or a silyl group. Or a chain hydrocarbon group substituted with a polar group (halogen atom, alkoxy group, hydroxyl group, ester group, cyano group, amide group, imide group, or silyl group).
  • R 10 to R 15 are preferably a hydrogen atom and a chain hydrocarbon group having 1 to 6 carbon atoms from the viewpoint of heat resistance, low birefringence, mechanical strength, and the like.
  • the chain hydrocarbon group is preferably a saturated hydrocarbon group, and more preferably an alkyl group.
  • diene compound hydride unit [II] include structural units represented by the following formulas (2-1) to (2-3).
  • the structural units represented by the formulas (2-1) to (2-3) are isoprene hydride units.
  • Any of the stereoisomers of the chain hydrocarbon compound hydride unit [II] having a stereoisomer can be used.
  • One type of chain hydrocarbon compound hydride unit [II] may be used, or two or more types may be used in combination at any ratio.
  • the hydrogenated block copolymer [G] preferably has a triblock molecular structure having one block [E] per molecule and two blocks [D] per molecule linked to both ends thereof. That is, the hydrogenated block copolymer [G] has one block [E] per molecule; and one end of the block [E] and has a cyclic hydrocarbon group-containing compound hydride unit [I].
  • the total of the block [D1] and the block [D2] and the block [D2] are obtained from the viewpoint of easily obtaining a pore-containing layer having preferable characteristics.
  • the weight ratio (D1 + D2) / E to E] is preferably within a specific range. Specifically, the weight ratio (D1 + D2) / E is preferably 45/55 or more, more preferably 50/50 or more, preferably 89/11 or less, more preferably 86/14 or less.
  • D1 / D2 is preferably within a specific range.
  • the weight ratio D1 / D2 is preferably 1 or more, more preferably 3 or more, particularly preferably 5 or more, preferably 15 or less, more preferably 14 or less, and particularly preferably 13 or less.
  • the weight average molecular weight Mw of the hydrogenated block copolymer [G] is preferably 50000 or more, more preferably 55000 or more, particularly preferably 60000 or more, preferably 85000 or less, more preferably 80000 or less, and particularly preferably 75000. It is as follows. When the weight average molecular weight Mw is in the above range, a pore-containing layer having desirable characteristics can be easily obtained.
  • the molecular weight distribution (weight average molecular weight (Mw) / number average molecular weight (Mn)) of the hydrogenated block copolymer [G] is preferably 2.0 or less, more preferably 1.7 or less, and particularly preferably 1.5. Or less, preferably 1.0 or more.
  • Mw weight average molecular weight
  • Mn number average molecular weight
  • the weight average molecular weight Mw and the number average molecular weight Mn of the hydrogenated block copolymer [G] can be measured as values in terms of polystyrene by gel permeation chromatography using tetrahydrofuran as a solvent.
  • the block [D1] and the block [D2] each independently comprise only the cyclic hydrocarbon group-containing compound hydride unit [I], but other than the cyclic hydrocarbon group-containing compound hydride unit [I]. May contain any unit.
  • Examples of arbitrary structural units include structural units based on vinyl compounds other than cyclic hydrocarbon group-containing compound hydride units [I].
  • the content of any structural unit in the block [D] is preferably 10% by weight or less, more preferably 5% by weight or less, and particularly preferably 1% by weight or less.
  • the block [E] consists only of the chain hydrocarbon compound hydride unit [II], or only from the cyclic hydrocarbon group-containing compound hydride unit [I] and the chain hydrocarbon compound hydride unit [II].
  • arbitrary units other than the units [I] and [II] can be included. Examples of arbitrary structural units include structural units based on vinyl compounds other than the units [I] and [II].
  • the content of any structural unit in the block [E] is preferably 10% by weight or less, more preferably 5% by weight or less, and particularly preferably 1% by weight or less.
  • the block [E] includes a cyclic hydrocarbon group-containing compound hydride unit [I] and a chain hydrocarbon compound hydride unit [II], the units [I] and [II] in the block [E]
  • the weight ratio [I] / [II] is preferably 0.1 or more, more preferably 0.2 or more, particularly preferably 0.3 or more, preferably 1.5 or less, more preferably 1.4 or less. Particularly preferably, it is 1.3 or less.
  • the weight ratio [I] / [II] of the units [I] and [II] in the molecule of the hydrogenated block copolymer [G] is preferably 70/30 or more, more preferably 72/28 or more, Particularly preferably, it is 74/26 or more, preferably 89/11 or less, more preferably 85/15 or less, and particularly preferably 83/17 or less.
  • a pore-containing layer having preferable characteristics can be easily obtained.
  • the manufacturing method of hydrogenated block copolymer [G] is not specifically limited, Arbitrary manufacturing methods can be employ
  • the hydrogenated block copolymer [G] is prepared, for example, by preparing monomers corresponding to the cyclic hydrocarbon group-containing compound hydride unit [I] and the chain hydrocarbon compound hydride unit [II].
  • the polymer [F] obtained by polymerization can be produced by hydrogenation. Specific production can be carried out by appropriately combining, for example, the method described in International Publication No. WO2016 / 152871 and other known methods.
  • the hydrogenation rate in the hydrogenation reaction is usually 90% or more, preferably 95% or more, more preferably 97% or more. By increasing the hydrogenation rate, the low birefringence and thermal stability of the hydrogenated block copolymer [G] can be enhanced.
  • the hydrogenation rate can be measured by 1 H-NMR.
  • the weight average molecular weight of the polymer in the resin constituting the pore-containing layer is a weight average molecular weight in terms of polystyrene or polyisoprene measured by gel permeation chromatography, and is usually 5,000 or more, preferably 10,000 or more. More preferably, it is 15,000 or more, usually 50,000 or less, preferably 45,000 or less, more preferably 40,000 or less.
  • the resin constituting the pore-containing layer may contain an optional component other than the polymer as necessary.
  • optional components are UV absorbers, antioxidants, heat stabilizers, light stabilizers, antistatic agents, dispersants, chlorine scavengers, flame retardants, crystallization nucleating agents, reinforcing agents, antiblocking agents, antifogging agents Agents, release agents, pigments, organic or inorganic fillers, neutralizing agents, lubricants, decomposing agents, metal deactivators, antifouling agents, and antibacterial agents.
  • UV absorbers examples include oxybenzophenone compounds, benzotriazole compounds, salicylic acid ester compounds, benzophenone UV absorbers, benzotriazole UV absorbers, acrylonitrile UV absorbers, triazine compounds, nickel complex compounds, And inorganic powders.
  • UV absorbers examples include 2,2′-methylenebis (4- (1,1,3,3-tetramethylbutyl) -6- (2H-benzotriazol-2-yl) phenol), 2- ( 2′-hydroxy-3′-tert-butyl-5′-methylphenyl) -5-chlorobenzotriazole, 2,4-di-tert-butyl-6- (5-chlorobenzotriazol-2-yl) phenol, Examples include 2,2′-dihydroxy-4,4′-dimethoxybenzophenone and 2,2 ′, 4,4′-tetrahydroxybenzophenone.
  • An example of particularly suitable is 2,2'-methylenebis (4- (1,1,3,3-tetramethylbutyl) -6- (2H-benzotriazol-2-yl) phenol).
  • the content of the ultraviolet absorber is preferably 0.5 to 5% by weight per 100% by weight of the resin.
  • the resin constituting the pore-containing layer is preferably an amorphous resin.
  • an amorphous resin even if the resin to be employed is not a resin having an extremely low refractive index, it is possible to obtain a good viewing angle expansion effect.
  • the resin crystallinity can be determined using a differential scanning calorimeter (DSC). Specifically, the resin for which the crystallinity is determined can be analyzed at a temperature increase rate (temperature increase mode) of 10 ° C./min according to JIS K7121 using a differential scanning calorimeter (DSC). In this analysis, when an endothermic peak exists, it can be determined that the resin is crystalline.
  • DSC differential scanning calorimeter
  • the resin constituting the pore-containing layer preferably has a tensile elongation of a specific value or less. Specifically, the tensile elongation measured at ISO 527-3 (test speed: 50 mm / min) on a test piece obtained by molding the resin to be measured into a single-layer 20 ⁇ m film and punching it into a dumbbell shape, It is preferable that it is below a specific value. Such tensile elongation is preferably 6% or less, more preferably 4% or less. Although the minimum of tensile elongation is not specifically limited, For example, it can be 0.3% or more. By employing such a resin exhibiting a low tensile elongation, it is possible to easily form a craze as a hole-containing part.
  • the hole-containing layer has a refractive index of 1.53 or less, preferably 1.51 or less.
  • the refractive index of the hole-containing layer By setting the refractive index of the hole-containing layer to the specific value or less, the effect of widening the viewing angle by the hole-containing layer is enhanced, and the effective effect of the present invention can be obtained.
  • the minimum of a refractive index is not specifically limited, For example, it may be 1.48 or more.
  • the refractive index of the hole-containing layer referred to in the present application is the refractive index of the material that forms the hole-containing layer and that does not have a hole-containing portion.
  • the measurement of the refractive index of the hole-containing layer in the field-of-view expansion film can be performed, for example, by removing the holes of the hole-containing layer with a hot press and measuring the refractive index of the layer with an appropriate measuring device. Specifically, the field-of-view expansion film can be pressed at an appropriate temperature until holes disappear in at least a part of the film and become transparent, and then the refractive index of the area can be measured.
  • the temperature suitable for pressing may be Tg or more or Tm or more of the resin constituting the hole-containing layer, and may be (Tg + 10) ° C. or less or (Tm + 10) ° C. or less of the resin.
  • a refractive index / film thickness measuring device such as a prism coupler can be used.
  • the hole-containing layer has optical anisotropy, its refractive index is (nx + ny) / 2.
  • the viewing angle widening film of the present invention may have only one hole-containing layer or two or more layers.
  • the materials exemplified above can be used as the material constituting each resin layer.
  • the thickness of the pore-containing layer is preferably 4 ⁇ m or more, more preferably 8 ⁇ m or more, preferably 90 ⁇ m or less, more preferably 60 ⁇ m or less.
  • the total thickness of the hole-containing layers is preferably within this range.
  • the thickness of the hole-containing layer is within such a range, the hole-containing layer having the effects of the present invention can be easily configured.
  • the viewing angle widening film of the present invention may include only a hole-containing layer as a resin layer, or may include a combination of a hole-containing layer and an arbitrary resin layer that is not a hole-containing layer.
  • a useful viewing angle widening film can be constituted by combining the hole-containing layer and the other resin layer.
  • an optional resin layer is a reinforcing layer having a higher strength than the pore-containing layer.
  • the strength can be low.
  • a protective layer provided on one or both of the front surface and the back surface of the hole-containing layer may be mentioned.
  • the hole-containing layer contains holes, the surface thereof may be uneven.
  • the protective layer may further have a function as the reinforcing layer described above.
  • the viewing angle widening film of the present invention has a layer configuration of two types and three layers of skin layer / core layer / skin layer, the core layer is a pore-containing layer, and the skin layer is a reinforcing layer and / or protective layer. It can be a layer that can function as
  • an easy-adhesion layer for improving the adhesion between the viewing angle widening film and other members can be mentioned.
  • the resin constituting the layer is not particularly limited, and any material having desired characteristics can be appropriately selected.
  • the resin constituting the reinforcing layer and the protective layer a resin having desired characteristics can be appropriately selected from the examples of the resin constituting the hole-containing layer described above.
  • the thickness of the viewing angle widening film is preferably 5 ⁇ m or more, more preferably 10 ⁇ m or more, and further preferably 20 ⁇ m or more.
  • the upper limit is not particularly limited, but is preferably 100 ⁇ m or less, more preferably 70 ⁇ m or less, and further preferably 40 ⁇ m or less.
  • FIG. 1 is a plan view schematically showing an example of a viewing angle widening film.
  • the long viewing angle widening film 1 includes only a single hole-containing layer, and includes a plurality of linear hole-containing portions 20 that are parallel to each other.
  • each of the hole-containing portions 20 is illustrated as one thin line, but the hole-containing portion 20 is a region having a width and a depth, and a large number of holes (not shown in FIG. 1) therein. ).
  • the longitudinal direction of the hole-containing portion 20 is a direction parallel to the TD direction of the viewing angle widening film 1.
  • the hole-containing part contains holes, the light incident on the hole-containing part is scattered. Moreover, the refractive index of a hole containing part expresses a different refractive index from the location in which the hole containing part of a hole containing layer is not formed by containing a hole. As a result, the angle of the light scattering direction can be expanded. While not being bound by any particular theory, it is believed that viewing angle expansion is achieved by such a wide range of light scattering.
  • the holes contained in the hole-containing part may or may not penetrate in the thickness direction of the viewing angle widening film.
  • the structure since the hole-containing portion contains holes, the structure has a depth in the thickness direction of the viewing angle widening film.
  • Each hole-containing part usually has a large number of holes, but the structure of the hole-containing part is not limited to this, and may consist of a single crack-like hole.
  • the depth of the hole-containing portion may extend over the entire thickness direction of the hole-containing layer, or only a part thereof.
  • the plurality of hole-containing portions are provided substantially parallel to each other.
  • the term “substantially parallel” with respect to the hole-containing portions may be an angle between the angles exceeding 0 ° within a range in which the effect of the present invention can be obtained.
  • the error may be preferably within ⁇ 40 °, more preferably within ⁇ 30 °. Since the hole-containing portions that are “substantially parallel” to each other can have such an angular relationship, in the hole-containing layer, the plurality of hole-containing portions may have portions that intersect each other.
  • Each individual hole-containing part usually has a substantially linear shape.
  • the shape of the hole-containing portion being “substantially linear” includes a case where the hole-containing portion has a curvature within a range in which the effect of the present invention is obtained.
  • the longitudinal direction of the hole-containing part is preferably substantially parallel to the TD direction of the viewing angle widening film (substantially perpendicular to the MD direction). In this case, as shown in FIG. 1, it is not necessary to form a straight line from one end of the viewing angle widening film 1 to the other end facing the end.
  • the interval P between adjacent hole-containing portions may be constant or random.
  • the interval P between adjacent hole-containing portions 20 is not constant but random. From the viewpoint of obtaining a high viewing angle expansion effect, the interval between the hole-containing portions is preferably random.
  • the interval P between the adjacent hole-containing portions is not particularly limited, but is preferably a narrow interval from the viewpoint of suppressing phenomena such as moire interference and obtaining good display screen quality.
  • the interval P may be preferably 50 ⁇ m or less, more preferably 30 ⁇ m or less, and even more preferably 5 ⁇ m or less.
  • the maximum value of the interval P in the viewing angle widening film is not more than the upper limit.
  • the lower limit of the interval P is not particularly limited, but may be 0.5 ⁇ m or more.
  • some or all of the plurality of hole-containing portions provided in the viewing angle widening film are made of craze.
  • the hole-containing part is preferably made of craze.
  • Craze means a substantially linear crack formed in a film. Crazes usually have fibrils formed between such cracks and voids formed between them. A fibril refers to a fiber obtained by fiberizing molecules constituting a resin.
  • FIG. 2 is an enlarged schematic diagram showing an example of the structure of the craze.
  • the craze 21 has a number of elongated fibrils 211 and voids 212 existing therebetween.
  • the fibril 211 is usually present extending in a direction substantially perpendicular to the longitudinal direction of the craze as the hole-containing portion.
  • the craze having such a structure can be formed by crazing the film. By creasing the film and applying pressure to the film, it is possible to form cracks in the film, and further, in the gaps of the cracks, to fiberize the molecules constituting the resin and form fibrils and voids between them. . Details of the crazing process will be described later.
  • the diameter of the fibril is usually 5 nm to 50 nm, preferably 10 nm to 50 nm, more preferably 10 nm to 40 nm, and even more preferably 20 nm to 40 nm.
  • the diameter of the void in the craze is usually 5 nm to 45 nm, preferably 10 nm to 30 nm.
  • the width of the craze is usually 20 nm to 800 nm, preferably 30 nm to 600 nm, more preferably 40 nm to 300 nm.
  • the craze height is usually 0.3 ⁇ m to 50 ⁇ m, preferably 0.4 ⁇ m to 30 ⁇ m, more preferably 0.5 ⁇ m to 20 ⁇ m.
  • the fibril diameter, void diameter, craze width, and craze height value here are average values, specifically, observing any three locations where crazes are expressed with a scanning electron microscope, It can be determined by measuring the size of fibrils and voids.
  • the viewing angle widening film of the present invention may be a long film or a single film. Usually, from the viewpoint of increasing the production efficiency, the viewing angle widening film is produced as a long film. Moreover, when manufacturing a sheet viewing angle expansion film, a sheet viewing angle expansion film can be manufactured by cutting out a long viewing angle expansion film into a desired shape.
  • the viewing angle widening film of the present invention may be a substantially optically isotropic film with small optical anisotropy or an optically anisotropic film.
  • the anisotropy may be attributed to the hole-containing layer, or may be attributed to a layer other than the hole-containing layer, It may be caused by both of them.
  • the viewing angle widening film of the present invention is an optically anisotropic film, the in-plane retardation Re is preferably 360 nm or less, more preferably 330 nm or less, and even more preferably 300 nm or less.
  • the retardation Rth in the thickness direction is preferably 400 nm or less, more preferably 350 nm or less, and still more preferably 300 nm or less.
  • it is 10 nm or more, More preferably, it is 20 nm or more, More preferably, it is 30 nm or more.
  • the total light transmittance of the viewing angle widening film is preferably 70% or more, more preferably 80% or more.
  • the light transmittance can be measured by using a spectrophotometer (manufactured by JASCO Corporation, ultraviolet-visible near-infrared spectrophotometer “V-570”) in accordance with JIS K0115.
  • the viewing angle widening film of the present invention can be produced by any method such as a known method.
  • the viewing angle widening film of the present invention can be manufactured by forming the hole-containing portion in one or more layers of the film.
  • such a film for forming the hole-containing portion may be referred to as a “material film”.
  • the layer structure of the material film is not particularly limited, and may be a layer structure suitable for the layer structure of the desired viewing angle widening film.
  • it can be set as the layer structure containing the layer used as a hole containing layer, and the layer used as the other resin layer.
  • a viewing angle widening film including a hole-containing layer and a resin layer other than that is obtained by combining a layer that can become a hole-containing layer by craze processing and a layer that does not generate craze by such craze processing.
  • a material film can be constructed.
  • Examples of the material film manufacturing method include an injection molding method, an extrusion molding method, a press molding method, an inflation molding method, a blow molding method, a calendar molding method, a casting molding method, and a compression molding method.
  • the conditions such as the molten resin temperature when manufacturing the material film can be appropriately changed according to the type of the material film, and can be performed under known conditions.
  • examples of the method for producing the material film include coextrusion T-die method, coextrusion inflation method, coextrusion lamination method, dry lamination, co-casting method, and coating molding. Law.
  • the material film may be an unstretched film that has not been stretched or a stretched stretched film.
  • a stretched film has a smaller tensile elongation and is easier to form a craze. Therefore, for example, a stretched film formed of a certain material and an unstretched film formed of the same material are bonded to form a multilayer material film, and crazing is performed on this, whereby only the stretched film is crazed. Can be expressed.
  • a stretching method for obtaining a stretched film either uniaxial stretching or biaxial stretching may be adopted, but biaxial stretching is preferred.
  • suitable embodiment is biaxial stretching with a high draw ratio in the TD direction of a material film.
  • Stretching can be performed using a known stretching apparatus.
  • the stretching apparatus include a longitudinal uniaxial stretching machine, a tenter stretching machine, a bubble stretching machine, and a roller stretching machine.
  • the stretching temperature is preferably (Tg-30 ° C) or higher, more preferably (Tg-10 ° C) or higher, preferably (Tg + 60 ° C) or lower, more preferably (Tg + 50 ° C) or lower.
  • Tg represents the glass transition temperature of the resin.
  • the draw ratio is preferably 1.2 to 5 times, more preferably 1.5 to 4 times, and even more preferably 2 to 3 times.
  • the total stretching ratio represented by the product of the stretching ratios in each stretching direction is within the above range.
  • a viewing angle widening film can be produced by forming a hole-containing portion on the surface of the material film.
  • An example of a specific method for forming the hole-containing portion is crazing. By performing the crazing process, it is possible to efficiently produce a viewing angle widening film in which the hole-containing portion is made of crazing.
  • ⁇ ⁇ ⁇ Crazing can be performed by any method such as a known method.
  • Examples of craze processing include JP-A-6-82607, JP-A-7-146403, JP-A-9-166702, JP-A-9-281306, WO2007 / 046467, and JP-A-2006-313262. Examples thereof include methods described in Japanese Patent Laid-Open No. 2009-298100 and Japanese Patent Laid-Open No. 2012-167159.
  • FIG. 3 is a perspective view schematically showing an example of the crazing apparatus
  • FIG. 4 is a side view schematically showing the vicinity of the blade in FIG. 3 in an enlarged manner.
  • the apparatus is observed from the TD direction.
  • the crazing apparatus 100 includes a feed roll 41, transport rolls 42 and 43, and a blade 30.
  • the blade 30 includes an edge 30E extending in a direction parallel to the TD direction.
  • the material film 10 conveyed in the direction of the arrow A11 from the feeding roll 41 is supported and conveyed by the conveying rolls 42 and 43 while being urged against the edge 30E of the blade 30.
  • the Thereby, pressure can be applied to the material film 10.
  • deformation due to pressurization occurs on the surface of the material film 10 to form the hole containing portion 20 extending in a direction substantially parallel to the TD direction, and the viewing angle widening film 1 can be manufactured.
  • the angle at which the blade 30 contacts the material film 10 can be appropriately adjusted to an angle at which a desired craze is formed.
  • the angle is represented as an angle ⁇ formed by the center line 30 ⁇ / b> C of the blade 30 observed from the extending direction of the edge 30 ⁇ / b> E and the downstream surface of the material film 10.
  • the angle ⁇ is preferably 10 ° to 60 °, more preferably 15 ° to 50 °, and even more preferably 20 ° to 40 °.
  • the tension of the material film when the blade is pressed against the material film can be appropriately adjusted to a value at which a desired craze is formed.
  • the tension is preferably 100 N / m to 1000 N / m, and more preferably 300 N / m to 800 N / m.
  • the crazing process may be performed before the material film is stretched or may be performed simultaneously with the stretching treatment.
  • craze may occur in all of the two or more resin layers. Crazing may occur only on the surface. Furthermore, when craze occurs only in a part of the resin layer, craze may occur in the outermost layer, and craze may occur in the inner layer. For example, if craze processing is performed on a material film consisting of a core layer made of a brittle material with relatively small tensile elongation and a relatively soft skin layer on the front and back surfaces, only the core layer is crazed. Can occur. Such a film can also be used as the viewing angle widening film of the present invention.
  • the viewing angle widening film of this invention can be used for the use which expands the viewing angle of a liquid crystal display device.
  • the function of the viewing angle widening film of the present invention is not limited to this.
  • the viewing angle widening film of the present invention may exhibit other functions in addition to the function as the viewing angle widening film.
  • functions other than the viewing angle widening film include a function as a protective film, a function as a retardation film, and a function as an optical compensation film.
  • the polarizing plate can be preferably used as a material that also functions as a polarizing plate protective film.
  • the polarizing plate of the present invention includes the viewing angle widening film of the present invention and a polarizer.
  • the viewing angle widening film can also function as a polarizing plate protective film.
  • a polarizing plate can be manufactured by bonding a polarizer and a viewing angle widening film, for example.
  • the polarizer and the viewing angle widening film may be directly bonded without an adhesive layer, or may be bonded via an adhesive layer formed of an adhesive. .
  • another protective film may be interposed between the polarizer and the viewing angle widening film.
  • the surface may be located on the polarizer side or on the opposite side of the polarizer.
  • the polarizing plate of the present invention may be provided with a viewing angle widening film only on one surface of the polarizer, or on both surfaces.
  • the polarizing plate can be provided with any film other than the viewing angle widening film that can function as a protective film on the other surface of the polarizer.
  • the field-enlarging film can be in direct contact with the polarizer.
  • the polarizing plate of this invention may have further another layer interposed between a visual field expansion film and a polarizer.
  • the field expansion film can function as a protective film for protecting the polarizer in the polarizing plate.
  • the polarizing plate and the liquid crystal display device of the present invention can also be configured by adding a field-enlarging film to an existing liquid crystal display device.
  • the viewing side polarizer and the field of view are enlarged by placing a field of view enlargement film on the display surface of a liquid crystal display device having various components such as a protective film on the side of viewing further than the viewing side polarizer.
  • a polarizing plate and a liquid crystal display device of the present invention can be constituted by combining with a film.
  • the longitudinal direction of the hole-containing portion is parallel to the absorption axis of the polarizer. Thereby, the viewing angle of the VA mode liquid crystal display device can be expanded.
  • the azimuth angle at which the gradation is inverted when the display screen of the liquid crystal display device is viewed from an oblique direction and the longitudinal direction of the hole-containing portion are formed.
  • the corners are preferably vertical. Thereby, the viewing angle of the TN mode liquid crystal display device can be expanded.
  • the polarizer can be produced, for example, by adsorbing iodine or a dichroic dye on a polyvinyl alcohol film and then uniaxially stretching in a boric acid bath. Further, for example, it can also be produced by adsorbing iodine or a dichroic dye to a polyvinyl alcohol film and stretching, and further modifying a part of the polyvinyl alcohol unit in the molecular chain to a polyvinylene unit. Furthermore, a polarizer having a function of separating polarized light into reflected light and transmitted light, such as a grid polarizer, a multilayer polarizer, and a cholesteric liquid crystal polarizer, may be used as the polarizer.
  • a polarizer comprising polyvinyl alcohol is preferable.
  • the polarization degree of the polarizer is preferably 98% or more, more preferably 99% or more.
  • the average thickness of the polarizer is preferably 5 ⁇ m to 80 ⁇ m.
  • any optically transparent adhesive can be used.
  • the adhesive include water-based adhesives, solvent-based adhesives, two-component curable adhesives, ultraviolet curable adhesives, and pressure-sensitive adhesives.
  • a water-based adhesive is preferable, and a polyvinyl alcohol-based water-based adhesive is particularly preferable.
  • an adhesive agent may be used individually by 1 type, and may be used combining two or more types by arbitrary ratios.
  • the average thickness of the adhesive layer is preferably 0.05 ⁇ m or more, more preferably 0.1 ⁇ m or more, preferably 5 ⁇ m or less, more preferably 1 ⁇ m or less.
  • the method for bonding the viewing angle widening film and the polarizer There is no limitation on the method for bonding the viewing angle widening film and the polarizer.For example, after applying an adhesive on one surface of the polarizer as necessary, a roll laminator is used to enlarge the polarizer and the viewing angle. A method of laminating the film and drying as necessary is preferable. The drying time and drying temperature are appropriately selected according to the type of adhesive.
  • the viewing angle widening film of the present invention and the polarizing plate of the present invention can be used in a liquid crystal display device.
  • a liquid crystal cell constituting the liquid crystal display device known cells such as a TN (Twisted Nematic) mode, a VA (Virtual Alignment) mode, and an IPS (In-Plane Switching) mode can be used, but the viewing angle can be effectively expanded. From the viewpoint, the TN mode and the VA mode are preferable.
  • the viewing angle widening film of the present invention or the polarizing plate of the present invention is preferably used for a TN mode liquid crystal display device.
  • the TN mode liquid crystal display device of the present invention includes the polarizing plate of the present invention and the TN mode liquid crystal cell in this order from the viewing side, and the polarizing plate has a viewing angle expansion film side surface on the viewing side.
  • the angle between the azimuth angle at which the gradation is inverted when the display screen of the liquid crystal display device is viewed from an oblique direction and the longitudinal direction of the hole-containing portion is vertical.
  • the azimuth angle at which the gradation is inverted was observed by providing a polarizing plate having the same configuration as the polarizing plate of the present invention, except that the viewing angle widening film of the present invention was not used instead of the polarizing plate of the present invention. This is the azimuth angle at which the gradation is reversed.
  • a TN mode liquid crystal display device usually includes a polarizing plate and a light source on the side opposite to the viewing side of the TN mode liquid crystal cell.
  • the polarizing plate disposed on the side opposite to the viewing side the polarizing plate of the present invention may be used, or a polarizing plate other than the polarizing plate of the present invention, such as a known polarizing plate, may be used.
  • a light source arbitrary light sources, such as a well-known light source, can be used.
  • Viewing side refers to the side on which the viewer of the displayed image is located when using the liquid crystal display device.
  • the luminance of the display screen when the liquid crystal display device is operated from black display to gradually increase brightness to white display, the luminance of the display screen also gradually increases. For example, when an operation is performed to display an 8-bit gray scale (black display is 0, white display is 255, and intermediate gradation is expressed by a value from 0 to 255) on the display screen of the liquid crystal display device, the scale is 0. The luminance of the display screen also increases with the increase from 255 to 255. However, depending on the direction of observation, when the operation for gradually increasing the brightness is performed, the brightness of the display screen may decrease on the contrary. In this way, the operation of increasing or decreasing the brightness displayed on the display device and the actual increase or decrease of the luminance of the display screen do not coincide with each other is referred to as “gradation inversion”.
  • Gradation inversion may be seen at a certain azimuth angle when the display screen of the liquid crystal display device is viewed from an oblique direction.
  • the TN mode liquid crystal display device according to the present invention has such a gradation inversion by making the angle formed by the azimuth angle at which the gradation is inverted when the display screen is viewed from an oblique direction and the longitudinal direction of the hole-containing portion perpendicular to each other. And the viewing angle can be enlarged.
  • the azimuth angle for gradation inversion is not limited to one direction, but may be two directions or an angle range having a certain extent.
  • the direction in which the viewing angle is most desired to be expanded can be determined, and the longitudinal direction of the hole-containing portion can be set in a direction perpendicular to the direction.
  • the polarizing plate of the present invention one having an angle formed by the absorption axis of the polarizer and the longitudinal direction of the hole-containing portion is preferably 45 °.
  • Normal TN mode liquid crystal display device (with a rectangular display screen, used in a state where the display screen stands upright in a substantially vertical direction, the long side direction of the rectangle is horizontal and the short side direction is substantially vertical) In many cases, gradation inversion is often observed when viewed from below.
  • the angle between the absorption axis of the polarizer and the horizontal direction of the display screen is often 45 °. Therefore, when the polarizing plate of the present invention has an angle of 45 ° between the absorption axis of the polarizer and the longitudinal direction of the hole-containing portion, the angle formed between the absorption axis of the polarizer and the horizontal direction of the display screen Can be easily arranged so that the angle formed by the longitudinal direction of the hole-containing portion and the horizontal direction of the display screen is parallel, so that the viewing angle of the TN mode liquid crystal display device can be easily increased. Can do.
  • VA mode liquid crystal display device The viewing angle widening film of the present invention or the polarizing plate of the present invention is also preferably used in a VA mode liquid crystal display device.
  • the VA mode liquid crystal display device of the present invention comprises the polarizing plate of the present invention and the VA mode liquid crystal cell in this order from the viewing side, and the polarizing plate has a viewing angle expansion film side surface on the viewing side. It is arranged to become.
  • VA mode liquid crystal display devices usually include a polarizing plate and a light source on the side opposite to the viewing side of the VA mode liquid crystal cell.
  • the polarizing plate disposed on the side opposite to the viewing side the polarizing plate of the present invention may be used, or a polarizing plate other than the polarizing plate of the present invention, such as a known polarizing plate, may be used.
  • a light source arbitrary light sources, such as a well-known light source, can be used.
  • the polarizing plate of the present invention those in which the longitudinal direction of the hole-containing portion is parallel or perpendicular to the absorption axis of the polarizer can be preferably used.
  • the relationship between the longitudinal direction of the hole-containing portion and the long side direction of the display screen is preferably parallel or vertical.
  • the longitudinal direction of the hole-containing portion can be a direction perpendicular to the azimuth direction in which the viewing angle is required to be enlarged.
  • the longitudinal direction of the hole-containing portion should be arranged in a direction parallel to the short side direction.
  • the longitudinal direction of the hole-containing portion can be usually a direction parallel or perpendicular to the absorption axis of the polarizer. With such an arrangement, the viewing angle of the VA mode liquid crystal display device can be increased.
  • the field-expanding films obtained in the examples and comparative examples are Tg or Tm or higher of the resin constituting the pore-containing layer, and the craze disappears at an appropriate temperature of (Tg + 20) ° C. or lower or (Tm + 20) ° C. or lower. And pressed until transparent, and then the refractive index of the hole-containing layer was measured.
  • a refractive index measuring device a refractive index / film thickness measuring device (“Prism Coupler Model 2010 / M” manufactured by Irix Corporation) was used.
  • the crystallinity determination object is analyzed using a differential scanning calorimeter (DSC) according to JIS K7121 at a heating rate of 10 ° C./min (temperature increasing mode). It was determined to be a functional resin.
  • DSC differential scanning calorimeter
  • Example 1 A film having a single-layer thickness of 20 ⁇ m, which is a resin to be measured, was prepared. Except for Example 1, the film for core layer having a thickness of 20 mm obtained in Examples and Comparative Examples was used as it was. In Example 1, a product having the same material as the biaxially stretched polypropylene film used and a thickness of 20 ⁇ m was obtained. The film was punched into a dumbbell shape to obtain a test piece. About this, tensile elongation was measured by ISO527-3 (test speed: 50 mm / min).
  • the normalized luminance was calculated by setting the luminance at the gray scale 0 to 0% and the luminance at the gray scale 255 to 100%, and the relationship between the gray scale and the normalized luminance was obtained.
  • the absolute value of the difference between the normalized luminance in the front direction and the normalized luminance in the polar angle 75 ° direction is obtained, and the maximum value among these values is obtained as ⁇ (%). It was.
  • Example 1 (1-1. Material film) An unstretched polypropylene film (manufactured by Futamura Chemical Co., Ltd.) having a width of 300 mm and a thickness of 15 ⁇ m and a biaxially stretched polypropylene film (manufactured by Futamura Chemical Co., Ltd.) having a thickness of 15 ⁇ m were prepared. It was crystallinity when the crystallinity of resin which comprises a biaxially stretched polypropylene film as a judgment object was judged. When tensile elongation was measured using a biaxially stretched polypropylene film as a measurement object, the tensile elongation was 5%. An unstretched polypropylene film and a biaxially stretched polypropylene film were bonded together by a thermal laminating method to obtain a material film.
  • FIGS. 3 and 4 Using the apparatus schematically shown in FIGS. 3 and 4, a viewing angle widening film was produced.
  • the material film obtained in (1-1) is disposed so that the non-stretched polypropylene film side surface is in contact with the blade 30, the material film 10 is pressed against the blade 30, and the tension of the material film 10 is 500 N / m.
  • Crazing was carried out by conveying at a speed of 50 mm / min in the direction of arrow A11.
  • the direction of the edge 30E of the blade 30 was the width direction (TD direction) of the material film.
  • the angle ⁇ formed by the center line 30C of the blade 30 observed from the extending direction of the edge 30E and the downstream surface of the material film 10 was 20 °. This produced the viewing angle expansion film.
  • the pore-containing part of the obtained viewing angle widening film was expressed on the biaxially oriented polypropylene film side.
  • the hole-containing part was a craze having a substantially linear shape, and the longitudinal directions of the hole-containing part were substantially parallel to each other and substantially parallel to the TD direction of the film.
  • the interval P between the hole-containing portions was a random interval of 20 ⁇ m or less.
  • the average value of the width of each hole-containing part was 300 nm, the average value of the depth of the hole-containing part was 15 ⁇ m, and the average value of the fibril diameter was 20 nm. These values were determined by selecting three arbitrary points on the craze film and observing a 25 ⁇ m square area with a scanning electron microscope.
  • the refractive index of the biaxially-stretched polypropylene film part which is the hole containing layer was measured.
  • Example 2 (2-1. Production of block copolymer [F1]) A stainless steel reactor equipped with a stirrer and thoroughly dried and purged with nitrogen was charged with 256 parts of dehydrated cyclohexane, 25.0 parts of dehydrated styrene, and 0.65 part of di-n-butyl ether and stirred at 60 ° C. Then, 0.82 part of n-butyllithium (15% cyclohexane solution) was added to initiate the polymerization reaction. Furthermore, it was made to react at 60 degreeC for 60 minutes, stirring. The polymerization conversion rate at this time was 99.5%. The reaction temperature was maintained at 60 ° C. until the reaction was stopped.
  • a phenolic antioxidant pentaerythrityl tetrakis [3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate] product name “AO60”, manufactured by ADEKA
  • AO60 phenolic antioxidant pentaerythrityl tetrakis [3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate]
  • the hydrogenated block copolymer [G1] in the obtained resin [G1] is a block in which St, a repeating unit derived from styrene and a repeating unit derived from isoprene coexist (hereinafter referred to as “St / Ip” as appropriate).
  • the block copolymer had Mw of 59,000, Mw / Mn of 1.05, a hydrogenation rate of almost 100%, and a thermal softening temperature Ts of 110 ° C.
  • the reaction solution is filtered to remove the hydrogenation catalyst, and then the phenol-based antioxidant pentaerythrityl tetrakis [3- (3,5-di-t-butyl-4-hydroxyphenyl) ) Propionate] (product name “AO60”, manufactured by ADEKA) 2.0 parts of xylene solution in which 0.3 part was dissolved was added and dissolved to obtain a solution.
  • the above solution is treated at a temperature of 260 ° C. and a pressure of 0.001 MPa or less using a cylindrical concentrating dryer (product name “Contro”, manufactured by Hitachi, Ltd.), and cyclohexane, xylene and other volatile components are removed from the solution.
  • a material film As a material film, a multilayer film having a layer structure of two types and three layers of skin layer / core layer / skin layer was formed. For molding, a film forming apparatus for coextrusion molding was used. As the material for the skin layer, the resin [G1] obtained in (2-2) was used. As the material for the core layer, the resin [G2] obtained in (2-4) was used. The obtained material film had a width of 300 mm, a thickness of each skin layer of 10 ⁇ m, a core layer thickness of 20 ⁇ m, and a total thickness of the material film of 40 ⁇ m. (2-6. Production of wide viewing angle film) Using the apparatus schematically shown in FIGS.
  • a viewing angle widening film was produced.
  • the material film obtained in (2-5) is arranged so that one surface thereof is in contact with the blade 30, the material film 10 is pressed against the blade 30, and the tension of the material film 10 is 450 N / m, and the direction of the arrow A11 Was carried out at a speed of 50 mm / min for crazing.
  • the direction of the edge 30E of the blade 30 was the width direction (TD direction) of the material film.
  • the angle ⁇ formed by the center line 30C of the blade 30 observed from the extending direction of the edge 30E and the downstream surface of the material film 10 was 20 °. This produced the viewing angle expansion film.
  • the pore-containing part of the obtained viewing angle widening film was expressed in the core layer.
  • the hole-containing part was a craze having a substantially linear shape, and the longitudinal directions of the hole-containing part were substantially parallel to each other and substantially parallel to the TD direction of the film.
  • the interval P between the hole-containing portions was a random interval of 1.2 ⁇ m or less.
  • the average value of the width of each hole-containing part was 250 nm
  • the average value of the depth of the hole-containing part was 20 ⁇ m
  • the average value of the fibril diameter was 5 nm.
  • the refractive index of the pore-containing layer was measured. Since the hole-containing layer was a core layer, the refractive index of the core layer was measured in measuring the refractive index of the hole-containing layer.
  • Example 3 Except for the following changes, a liquid crystal display device and its components were obtained and evaluated by the same operation as in Example 2.
  • the tension of the material film was changed from 450 N / m to 300 N / m.
  • the hole containing part of the viewing angle widening film obtained in Example 3 was expressed in the core layer.
  • the hole-containing part was a craze having a substantially linear shape, and the longitudinal directions of the hole-containing part were substantially parallel to each other and substantially parallel to the TD direction of the film.
  • the interval P between the hole-containing portions was a random interval of 1.8 ⁇ m or less.
  • the average value of the width of each hole-containing part was 50 nm, the average value of the depth of the hole-containing part was 20 ⁇ m, and the average value of the fibril diameter was 5 nm.
  • the refractive index of the core layer was measured.
  • Example 4 (4-1. Preparation of material film)
  • a material film a multilayer film having a layer configuration of two types and three layers of skin layer / core layer / skin layer was formed.
  • a film forming apparatus for coextrusion molding was used.
  • an acrylic resin (“HT55X” manufactured by Sumitomo Chemical Co., Ltd., glass transition temperature: 108 ° C.) containing an acrylic polymer and rubber particles was used.
  • As a material for the core layer polymethyl methacrylate polymer resin (manufactured by Asahi Kasei Corporation, trade name “Delpet” 80NH, glass transition temperature 102 ° C.) was used.
  • the obtained material film had a width of 300 mm, a thickness of each skin layer of 10 ⁇ m, a core layer thickness of 20 ⁇ m, and a total thickness of the material film of 40 ⁇ m.
  • the crystallinity was determined using the polymethyl methacrylate polymer resin as the determination target, it was amorphous.
  • the tensile elongation was measured using a polymethyl methacrylate polymer resin as a measurement object, the tensile elongation was 5%.
  • the hole-containing part of the viewing angle widening film obtained in Example 4 was expressed in the core layer.
  • the hole-containing part was a craze having a substantially linear shape, and the longitudinal directions of the hole-containing part were substantially parallel to each other and substantially parallel to the TD direction of the film.
  • the interval P between the hole-containing portions was a random interval of 1.2 ⁇ m or less.
  • the average value of the width of each hole-containing part was 50 nm, the average value of the depth of the hole-containing part was 19 ⁇ m, and the average value of the fibril diameter was 5 nm.
  • the refractive index of the core layer was measured.
  • Example 5 (-1. Preparation of material film)
  • a material film a multilayer film having a layer configuration of two types and three layers of skin layer / core layer / skin layer was formed.
  • a film forming apparatus for coextrusion molding was used.
  • norbornene polymer 1 (trade name: ZEONOR 1600, manufactured by ZEON CORPORATION, glass transition temperature 163 ° C.) was used.
  • norbornene polymer 2 (trade name: Zeonex K26R, manufactured by Nippon Zeon Co., Ltd., glass transition temperature 143 ° C.) was used.
  • the obtained material film had a width of 300 mm, a thickness of each skin layer of 10 ⁇ m, a core layer thickness of 20 ⁇ m, and a total thickness of the material film of 40 ⁇ m.
  • crystallinity was determined using norbornene polymer 2 (Zeonex K26R) as a determination target, it was amorphous.
  • the tensile elongation was measured using the norbornene polymer 2 (Zeonex K26R) as a measurement object, the tensile elongation was 2%.
  • the hole-containing part of the viewing angle widening film obtained in Example 5 was expressed in the core layer.
  • the hole-containing part was a craze having a substantially linear shape, and the longitudinal directions of the hole-containing part were substantially parallel to each other and substantially parallel to the TD direction of the film.
  • the interval P between the hole-containing portions was a random interval of 1.5 ⁇ m or less.
  • the average value of the width of each hole-containing part was 45 nm, the average value of the depth of the hole-containing part was 19 ⁇ m, and the average value of the fibril diameter was 5 nm.
  • the refractive index of the core layer was measured.
  • a material film As a material film, a multilayer film having a layer configuration of two types and three layers of skin layer / core layer / skin layer was formed. For molding, a film forming apparatus for coextrusion molding was used. As a material for the skin layer, an acrylic resin (“HT55X” manufactured by Sumitomo Chemical Co., Ltd., glass transition temperature: 108 ° C.) containing an acrylic polymer and rubber particles was used. As a material for the core layer, a styrene-maleic anhydride copolymer resin (“Dylark D332” manufactured by Nova Chemicals, glass transition temperature: 128 ° C.) was used.
  • HT55X manufactured by Sumitomo Chemical Co., Ltd., glass transition temperature: 108 ° C.
  • a styrene-maleic anhydride copolymer resin (“Dylark D332” manufactured by Nova Chemicals, glass transition temperature: 128 ° C.) was used.
  • the obtained material film had a width of 300 mm, a thickness of each skin layer of 10 ⁇ m, a core layer thickness of 20 ⁇ m, and a total thickness of the material film of 40 ⁇ m.
  • crystallinity was determined using styrene-maleic anhydride copolymer resin as a determination target, it was amorphous.
  • tensile elongation was measured using styrene-maleic anhydride copolymer resin as a measurement object, the tensile elongation was 2%.
  • the hole containing part of the viewing angle widening film obtained in Comparative Example 2 was expressed in the core layer.
  • the hole-containing part was a craze having a substantially linear shape, and the longitudinal directions of the hole-containing part were substantially parallel to each other and substantially parallel to the TD direction of the film.
  • the interval P between the hole-containing portions was a random interval of 1.2 ⁇ m or less.
  • the average value of the width of each hole-containing part was 50 nm, the average value of the depth of the hole-containing part was 19 ⁇ m, and the average value of the fibril diameter was 5 nm.
  • the refractive index of the core layer was measured.
  • a material film As a material film, a multilayer film having a layer configuration of two types and three layers of skin layer / core layer / skin layer was formed. For molding, a film forming apparatus for coextrusion molding was used. As a material for the skin layer, polycarbonate resin (trade name “Panlite AD5503”, manufactured by Teijin Limited, glass transition temperature 142 ° C.) was used. As the material for the core layer, another polycarbonate resin (trade name “Iupilon HL8004”, manufactured by Mitsubishi Engineering Plastics Co., Ltd., glass transition temperature 136 ° C.) was used.
  • polycarbonate resin trade name “Panlite AD5503”, manufactured by Teijin Limited, glass transition temperature 142 ° C.
  • another polycarbonate resin trade name “Iupilon HL8004”, manufactured by Mitsubishi Engineering Plastics Co., Ltd., glass transition temperature 136 ° C.
  • the obtained material film had a width of 300 mm, a thickness of each skin layer of 10 ⁇ m, a core layer thickness of 20 ⁇ m, and a total thickness of the material film of 40 ⁇ m.
  • crystallinity was determined using styrene-maleic anhydride copolymer resin as a determination target, it was amorphous.
  • tensile elongation was measured using styrene-maleic anhydride copolymer resin as a measurement object, the tensile elongation was 2%.
  • the hole containing part of the viewing angle widening film obtained in Comparative Example 3 was expressed in the core layer.
  • the hole-containing part was a craze having a substantially linear shape, and the longitudinal directions of the hole-containing part were substantially parallel to each other and substantially parallel to the TD direction of the film.
  • the interval P between the hole-containing portions was a random interval of 1.5 ⁇ m or less.
  • the average value of the width of each hole-containing part was 40 nm, the average value of the depth of the hole-containing part was 19 ⁇ m, and the average value of the fibril diameter was 5 nm.
  • the refractive index of the core layer was measured.

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Abstract

Provided is a viewing angle expansion film for expanding the viewing angle, wherein the viewing angle expansion film is equipped with one or more resin layers among which one or more of the layers is a hole-containing layer equipped with multiple hole-containing sections which are substantially parallel to each other. The hole-containing sections contain holes, and the refractive index of the hole-containing layer is 1.53 or less. Also provided are a polarizing plate and a liquid crystal display device having this viewing angle expansion film.

Description

視野角拡大フィルム、偏光板、及び液晶表示装置Viewing angle widening film, polarizing plate, and liquid crystal display device
 本発明は、視野角拡大フィルム、偏光板、及び液晶表示装置に関する。 The present invention relates to a viewing angle widening film, a polarizing plate, and a liquid crystal display device.
 TNモード及びVAモードの液晶表示装置は、技術が確立され比較的安価に供給可能である一方、表示面を斜め方向から観察した場合の表示品質が劣り、利用可能な視野角が狭い場合が多い。具体的には、画面に表示した画像の明るさと、画像を観察して測定される輝度との関係が、正面から観察した場合と斜め方向から観察した場合とで大きく相違し、液晶表示装置の視認が困難となりうる。このため、TNモードの液晶表示装置は、従来は中小型テレビやパーソナルコンピュータなどの決まった角度から視認する表示装置に主に採用されてきた。しかしながら、近年、タブレット型端末などの、広視野角での視認性が求められる装置でも、視野角を拡大するための手段と共に、これらのモードの液晶表示を用いることが試みられている。 TN mode and VA mode liquid crystal display devices are established and can be supplied at a relatively low cost. On the other hand, the display quality when viewing the display surface from an oblique direction is inferior, and the usable viewing angle is often narrow. . Specifically, the relationship between the brightness of the image displayed on the screen and the brightness measured by observing the image is greatly different between when observed from the front and when observed from an oblique direction. Visual recognition can be difficult. For this reason, TN mode liquid crystal display devices have conventionally been mainly employed in display devices that are visually recognized from a fixed angle, such as small and medium-sized televisions and personal computers. However, in recent years, it has been attempted to use liquid crystal displays of these modes together with means for expanding the viewing angle even in devices that require visibility at a wide viewing angle, such as tablet terminals.
 視野角を拡大するための手段の例としては、特定の位相差を有し、それにより視野角を補償する位相差層が知られている。また、そのような位相差層の製造方法についても、種々の提案がなされている(例えば特許文献1及び2)。 As an example of means for enlarging the viewing angle, a retardation layer having a specific phase difference and thereby compensating the viewing angle is known. Various proposals have also been made for a method for producing such a retardation layer (for example, Patent Documents 1 and 2).
特開2013-151162号公報(対応他国出願:米国特許出願公開第2002/180107号明細書)JP 2013-151162 A (corresponding application in other countries: US Patent Application Publication No. 2002/180107) 国際公開第2009/084661号(対応他国出願:米国特許出願公開第2011/039084号明細書)International Publication No. 2009/088461 (Application in other countries: US Patent Application Publication No. 2011/039084)
 しかしながら、より広範囲な視野角において良好な表示を実現しうる表示装置が求められている。具体的には、液晶表示装置のコントラスト比を高い水準に保ちながら、且つ、階調輝度特性(画面に表示した画像の明るさと、その画像を観察して測定される輝度との関係)について、斜め方向から観察した階調輝度特性が、正面から観察した階調輝度特性に近い表示装置が求められている。
 従って、本発明の目的は、高いコントラスト比及び広範囲な視野角を達成しうる視野角拡大フィルム、偏光板、及び液晶表示装置を提供することを目的とする。
However, there is a demand for a display device that can realize good display in a wider viewing angle. Specifically, while maintaining the contrast ratio of the liquid crystal display device at a high level, and the gradation luminance characteristics (the relationship between the brightness of the image displayed on the screen and the luminance measured by observing the image), There is a demand for a display device in which gradation luminance characteristics observed from an oblique direction are close to gradation luminance characteristics observed from the front.
Accordingly, an object of the present invention is to provide a viewing angle widening film, a polarizing plate, and a liquid crystal display device capable of achieving a high contrast ratio and a wide viewing angle.
 本発明者は前記の課題を解決するべく検討した結果、特定の屈折率を有する材質の層を含み且つ当該層に特定の構造を有するフィルムを、視野角拡大フィルムとして表示装置に適用することにより、かかる課題を解決しうることを見出し、本発明を完成させた。
 すなわち、本発明は以下のとおりである。
As a result of studying to solve the above-mentioned problems, the present inventor applied a film including a layer of a material having a specific refractive index and having a specific structure to the layer as a viewing angle widening film to a display device. The inventors have found that such problems can be solved, and have completed the present invention.
That is, the present invention is as follows.
 〔1〕 視野角を拡大するための視野角拡大フィルムであって、前記視野角拡大フィルムは、1層以上の樹脂層を備え、
 前記樹脂層の1層以上は孔含有層であり、
 前記孔含有層は、互いに略平行な孔含有部を複数備え、
 前記孔含有部は孔を含有し、
 前記孔含有層は、その屈折率が1.53以下である、視野角拡大フィルム。
 〔2〕 前記孔含有層を構成する樹脂が、非晶性樹脂である、〔1〕に記載の視野角拡大フィルム。
 〔3〕 2層以上の前記樹脂層を備える、〔1〕又は〔2〕に記載の視野角拡大フィルム。
 〔4〕 隣り合う前記孔含有部の間隔が、50μm以下のランダムな間隔である、〔1〕~〔3〕のいずれか1項に記載の視野角拡大フィルム。
 〔5〕 紫外線吸収剤を含有する、〔1〕~〔4〕のいずれか1項に記載の視野角拡大フィルム。
 〔6〕 前記視野角拡大フィルムが、偏光板保護フィルムである、〔1〕~〔5〕のいずれか1項に記載の視野角拡大フィルム。
 〔7〕 前記孔含有部がクレーズからなる、〔1〕~〔6〕のいずれか1項に記載の視野角拡大フィルム。
 〔8〕 〔1〕~〔7〕のいずれか1項に記載の視野角拡大フィルムと、偏光子とを備える、偏光板。
 〔9〕 前記孔含有部の長手方向が、前記偏光子の吸収軸に対して平行又は垂直である、〔8〕に記載の偏光板。
 〔10〕 前記偏光子の吸収軸と前記孔含有部の長手方向とのなす角が45°である、〔8〕に記載の偏光板。
 〔11〕 視認側から、〔8〕又は〔9〕に記載の偏光板、及びTNモードの液晶セルを、この順で備えるTNモードの液晶表示装置であって、
 前記偏光板は、その前記視野角拡大フィルム側の面が視認側となるよう配置され、
 表示画面を斜め方向から視認した時に階調反転する方位角度と前記孔含有部の長手方向とのなす角が垂直である、TNモードの液晶表示装置。
 〔12〕 視認側から、〔8〕又は〔9〕に記載の偏光板、及びVAモードの液晶セルを、この順で備えるVAモードの液晶表示装置であって、
 前記偏光板は、その前記視野角拡大フィルム側の面が視認側となるよう配置される、VAモードの液晶表示装置。
[1] A viewing angle widening film for widening a viewing angle, wherein the viewing angle widening film includes one or more resin layers,
One or more of the resin layers are pore-containing layers,
The hole-containing layer includes a plurality of hole-containing portions substantially parallel to each other,
The hole-containing part contains a hole,
The pore-containing layer is a viewing angle widening film whose refractive index is 1.53 or less.
[2] The viewing angle widening film according to [1], wherein the resin constituting the pore-containing layer is an amorphous resin.
[3] The viewing angle widening film according to [1] or [2], comprising two or more resin layers.
[4] The viewing angle widening film according to any one of [1] to [3], wherein an interval between the adjacent hole-containing portions is a random interval of 50 μm or less.
[5] The viewing angle widening film according to any one of [1] to [4], comprising an ultraviolet absorber.
[6] The viewing angle widening film according to any one of [1] to [5], wherein the viewing angle widening film is a polarizing plate protective film.
[7] The viewing angle widening film according to any one of [1] to [6], wherein the hole-containing portion is made of craze.
[8] A polarizing plate comprising the viewing angle widening film according to any one of [1] to [7] and a polarizer.
[9] The polarizing plate according to [8], wherein the longitudinal direction of the hole-containing portion is parallel or perpendicular to the absorption axis of the polarizer.
[10] The polarizing plate according to [8], wherein an angle formed between the absorption axis of the polarizer and the longitudinal direction of the hole-containing portion is 45 °.
[11] A TN mode liquid crystal display device comprising the polarizing plate according to [8] or [9] and a TN mode liquid crystal cell in this order from the viewing side,
The polarizing plate is arranged such that the viewing angle expansion film side surface is the viewing side,
A TN mode liquid crystal display device in which an angle formed by an azimuth angle at which a gradation is inverted when a display screen is viewed from an oblique direction and a longitudinal direction of the hole-containing portion is vertical.
[12] A VA mode liquid crystal display device comprising the polarizing plate according to [8] or [9] and a VA mode liquid crystal cell in this order from the viewing side,
The VA mode liquid crystal display device, wherein the polarizing plate is disposed such that a surface on the viewing angle widening film side is a viewing side.
 本発明によれば、高いコントラスト比及び広範囲な視野角を達成しうる視野角拡大フィルム、偏光板、及び液晶表示装置が提供される。 According to the present invention, a viewing angle widening film, a polarizing plate, and a liquid crystal display device capable of achieving a high contrast ratio and a wide viewing angle are provided.
図1は、視野角拡大フィルムの一例を模式的に示す平面図である。FIG. 1 is a plan view schematically showing an example of a viewing angle widening film. 図2は、クレーズの構造の一例を示す拡大模式図である。FIG. 2 is an enlarged schematic view showing an example of the structure of the craze. 図3は、クレーズ加工装置の一例を模式的に示す斜視図である。FIG. 3 is a perspective view schematically showing an example of a crazing apparatus. 図4は、図3のブレード付近を拡大して模式的に示す側面図である。FIG. 4 is a side view schematically showing the vicinity of the blade of FIG. 3 in an enlarged manner.
 以下、本発明について実施形態及び例示物を示して詳細に説明する。ただし、本発明は以下に示す実施形態及び例示物に限定されるものではなく、本発明の請求の範囲及びその均等の範囲を逸脱しない範囲において任意に変更して実施しうる。 Hereinafter, the present invention will be described in detail with reference to embodiments and examples. However, the present invention is not limited to the following embodiments and exemplifications, and can be implemented with any modifications without departing from the scope of the claims of the present invention and the equivalents thereof.
 以下の説明において、「偏光板」とは、剛直な部材だけでなく、例えば樹脂製のフィルムのように可撓性を有する部材も含む。 In the following description, the “polarizing plate” includes not only a rigid member but also a flexible member such as a resin film.
 以下の説明において、構成要素の方向が「45°」、「平行」、「垂直」又は「直交」とは、特に断らない限り、本発明の効果を損ねない範囲内、例えば、通常±5°、好ましくは±2°、より好ましくは±1°の範囲内での誤差を含んでいてもよい。 In the following description, the direction of the component is “45 °”, “parallel”, “vertical”, or “orthogonal” unless otherwise specified, for example, usually ± 5 °. The error may preferably be within a range of ± 2 °, more preferably ± 1 °.
 以下の説明において、また、MD方向(machine direction)は、製造ラインにおけるフィルムの流れ方向であり、TD方向(traverse direction)は、フィルム面に平行な方向であって、MD方向に垂直な方向である。また便宜上、長尺のフィルムの長手方向をフィルムのMD方向、幅方向をフィルムのTD方向と呼ぶ場合もある。以下の説明において、「長尺」のフィルムとは、幅に対して、5倍以上の長さを有するフィルムをいい、好ましくは10倍若しくはそれ以上の長さを有し、具体的にはロール状に巻き取られて保管又は運搬される程度の長さを有するフィルムをいう。長尺のフィルムの長さの上限は、特に制限は無く、例えば、幅に対して10万倍以下としうる。 In the following description, the MD direction (machine direction) is the film flow direction in the production line, and the TD direction (transverse direction) is a direction parallel to the film surface and perpendicular to the MD direction. is there. For convenience, the longitudinal direction of the long film may be referred to as the MD direction of the film, and the width direction may be referred to as the TD direction of the film. In the following description, the “long” film means a film having a length of 5 times or more, preferably 10 times or more, and specifically a roll. A film having such a length that it can be wound up and stored or transported. The upper limit of the length of the long film is not particularly limited, and can be, for example, 100,000 times or less with respect to the width.
 以下の説明において、視野角拡大フィルム等のフィルムの面内レターデーションReは、別に断らない限り、Re=(nx-ny)×dで表される値である。また、フィルムの厚み方向のレターデーションRthは、別に断らない限り、Rth={(nx+ny)/2-nz}×dで表される値である。ここで、nxは、フィルムの面内方向即ち厚み方向に垂直な方向であって最大の屈折率を与える方向の屈折率を表す。nyは、面内方向であってnxの方向に直交する方向の屈折率を表す。nzは厚み方向の屈折率を表す。dは、フィルムの厚みを表す。測定波長は、別に断らない限り、590nmである。 In the following description, the in-plane retardation Re of a film such as a viewing angle widening film is a value represented by Re = (nx−ny) × d unless otherwise specified. Further, the retardation Rth in the thickness direction of the film is a value represented by Rth = {(nx + ny) / 2−nz} × d unless otherwise specified. Here, nx represents the refractive index in the direction that gives the maximum refractive index in the in-plane direction of the film, that is, the direction perpendicular to the thickness direction. ny represents the refractive index in the in-plane direction and orthogonal to the nx direction. nz represents the refractive index in the thickness direction. d represents the thickness of the film. The measurement wavelength is 590 nm unless otherwise specified.
 〔1.視野角拡大フィルムの概要〕
 本発明の視野角拡大フィルムは、液晶表示装置の視野角を拡大するためのフィルムである。
 視野角拡大フィルムは、1層以上の樹脂層を備える。樹脂層のうちの1層以上は孔含有層である。
[1. Overview of viewing angle widening film)
The viewing angle widening film of the present invention is a film for enlarging the viewing angle of a liquid crystal display device.
The viewing angle widening film includes one or more resin layers. One or more of the resin layers are pore-containing layers.
 〔2.孔含有層の材料〕
 孔含有層の材料は、各種の重合体を含む樹脂としうる。かかる重合体の例としては、ポリスチレン、ポリプロピレン、ポリエチレン、ポリエステル、ポリアミド、ポリフッ化ビニリデン、及び脂環構造含有重合体が挙げられるが、孔含有部の形成のしやすさの観点からポリスチレン、ポリプロピレン、脂環構造含有重合体が好ましい。
[2. Material of pore-containing layer]
The material of the pore-containing layer can be a resin containing various polymers. Examples of such polymers include polystyrene, polypropylene, polyethylene, polyester, polyamide, polyvinylidene fluoride, and alicyclic structure-containing polymers. From the viewpoint of ease of formation of pore-containing portions, polystyrene, polypropylene, An alicyclic structure-containing polymer is preferred.
 ポリスチレンは、スチレン系単量体に由来する繰り返し単位(以下、適宜「スチレン系単量体単位」という。)を含有する重合体である。前記のスチレン系単量体とは、スチレン及びスチレン誘導体のことをいう。スチレン誘導体の例としては、α-メチルスチレン、o-メチルスチレン、p-メチルスチレン、p-クロロスチレン、p-ニトロスチレン、p-アミノスチレン、p-カルボキシスチレン、及びp-フェニルスチレンが挙げられる。スチレン系単量体は、1種類を単独で用いてもよく、2種類以上を任意の比率で組み合わせて用いてもよい。したがって、スチレン系重合体は、1種類のスチレン系単量体単位を単独で含有していてもよく、2種類以上のスチレン系単量体単位を任意の比率で組み合わせて含有していてもよい。 Polystyrene is a polymer containing a repeating unit derived from a styrene monomer (hereinafter referred to as “styrene monomer unit” as appropriate). The aforementioned styrene monomer refers to styrene and styrene derivatives. Examples of styrene derivatives include α-methylstyrene, o-methylstyrene, p-methylstyrene, p-chlorostyrene, p-nitrostyrene, p-aminostyrene, p-carboxystyrene, and p-phenylstyrene. . A styrenic monomer may be used individually by 1 type, and may be used combining two or more types by arbitrary ratios. Therefore, the styrenic polymer may contain one type of styrenic monomer unit alone, or may contain two or more types of styrenic monomer units in combination at any ratio. .
 また、ポリスチレンは、スチレン系単量体のみを含有する単独重合体又は共重合体であってもよく、スチレン系単量体と他の単量体との共重合体であってもよい。スチレン系単量体と共重合しうる単量体の例としては、エチレン、プロピレン、ブタジエン、イソプレン、アクリロニトリル、メタクリロニトリル、α-クロロアクリロニトリル、N-フェニルマレイミド、アクリル酸メチル、メタクリル酸メチル、アクリル酸エチル、メタクリル酸エチル、無水マレイン酸、アクリル酸、メタクリル酸、及び酢酸ビニルが挙げられる。これらの単量体は、1種類を単独で用いてもよく、2種類以上を任意の比率で組み合わせて用いてもよい。 Further, the polystyrene may be a homopolymer or a copolymer containing only a styrene monomer, or may be a copolymer of a styrene monomer and another monomer. Examples of monomers that can be copolymerized with styrene monomers include ethylene, propylene, butadiene, isoprene, acrylonitrile, methacrylonitrile, α-chloroacrylonitrile, N-phenylmaleimide, methyl acrylate, methyl methacrylate, Examples include ethyl acrylate, ethyl methacrylate, maleic anhydride, acrylic acid, methacrylic acid, and vinyl acetate. These monomers may be used individually by 1 type, and may be used combining two or more types by arbitrary ratios.
 ポリプロプレンは、プロピレンの単独重合体であってもよく、プロピレン以外の単量体との共重合体であってもよい。ポリプロプレンが共重合体である場合、ポリプロプレンはランダム重合体であってもよく、ブロック共重合体であってもよく、グラフト重合体であってもよい。ただし、ポリプロプレンが共重合体である場合でも、ポリプロプレンが含むプロピレン由来の繰り返し単位の含有率が高いことが好ましく、具体的には、80重量%以上が好ましく、85重量%以上がより好ましい。 Polypropylene may be a propylene homopolymer or a copolymer with a monomer other than propylene. When the polypropylene is a copolymer, the polypropylene may be a random polymer, a block copolymer, or a graft polymer. However, even when the polypropylene is a copolymer, it is preferable that the content of the propylene-derived repeating unit contained in the polypropylene is high, specifically, 80% by weight or more is preferable, and 85% by weight or more is more preferable. .
 脂環構造含有重合体の例としては、(1)ノルボルネン系重合体、(2)単環の環状オレフィン系重合体、(3)環状共役ジエン系重合体、(4)ビニル脂環式炭化水素系重合体、及び(1)~(4)の水素化物などが挙げられる。これらの中でも、耐熱性、機械的強度等の観点から、ノルボルネン系重合体及びその水素化物が好ましい。 Examples of alicyclic structure-containing polymers include (1) norbornene polymers, (2) monocyclic olefin polymers, (3) cyclic conjugated diene polymers, and (4) vinyl alicyclic hydrocarbons. And hydrides of (1) to (4). Among these, norbornene-based polymers and hydrides thereof are preferable from the viewpoints of heat resistance, mechanical strength, and the like.
 ノルボルネン系重合体としては、例えば、ノルボルネンモノマーの開環重合体、ノルボルネンモノマーと開環共重合可能なその他のモノマーとの開環共重合体、及びそれらの水素化物;ノルボルネンモノマーの付加重合体、ノルボルネンモノマーと共重合可能なその他のモノマーとの付加共重合体などが挙げられる。これらの中でも、透明性の観点から、ノルボルネンモノマーの開環重合体の水素化物やルボルネンモノマーと開環共重合可能なその他のモノマーとの開環共重合体の水素化物が特に好ましい。 Examples of the norbornene-based polymer include, for example, a ring-opening polymer of a norbornene monomer, a ring-opening copolymer of a norbornene monomer and another monomer capable of ring-opening copolymerization, and a hydride thereof; an addition polymer of a norbornene monomer; Examples include addition copolymers with other monomers copolymerizable with norbornene monomers. Among these, from the viewpoint of transparency, a hydride of a ring-opening polymer of a norbornene monomer and a hydride of a ring-opening copolymer of a rubornene monomer and another monomer capable of ring-opening copolymerization are particularly preferable.
 〔2.1.水素化ブロック共重合体[G]〕
 脂環構造含有重合体のある例として、環式炭化水素基含有化合物水素化物単位[I]を有する、2つ以上の重合体ブロック[D]と、鎖状炭化水素化合物水素化物単位[II]、又は単位[I]及び単位[II]の組み合わせを有する1つ以上の重合体ブロック[E]を含む水素化ブロック共重合体[G]が挙げられる。
[2.1. Hydrogenated block copolymer [G]]
As an example of the alicyclic structure-containing polymer, two or more polymer blocks [D] having cyclic hydrocarbon group-containing compound hydride units [I] and chain hydrocarbon compound hydride units [II] Or a hydrogenated block copolymer [G] comprising one or more polymer blocks [E] having a combination of units [I] and units [II].
 〔2.1.1.環式炭化水素基含有化合物水素化物単位[I]〕
 環式炭化水素基含有化合物水素化物単位[I]は、環式炭化水素基含有化合物を重合し、さらに、かかる重合により得られた単位が不飽和結合を有していればその不飽和結合を水素化して得られる構造を有する構造単位である。ただし、環式炭化水素基含有化合物水素化物単位[I]は、当該構造を有する限りにおいて、どのような製造方法で得られた単位をも含む。
[2.1.1. Cyclic hydrocarbon group-containing compound hydride unit [I]]
Cyclic hydrocarbon group-containing compound hydride unit [I] polymerizes a cyclic hydrocarbon group-containing compound, and if the unit obtained by such polymerization has an unsaturated bond, the unsaturated bond is It is a structural unit having a structure obtained by hydrogenation. However, the cyclic hydrocarbon group-containing compound hydride unit [I] includes units obtained by any production method as long as it has the structure.
 環式炭化水素基含有化合物水素化物単位[I]は、好ましくは、芳香族ビニル化合物の重合により得られる構造単位である。より具体的には、芳香族ビニル化合物を重合し、その不飽和結合を水素化して得られる構造を有する構造単位(芳香族ビニル化合物水素化物単位[I])である。ただし、芳香族ビニル化合物水素化物単位[I]は、当該構造を有する限りにおいて、どのような製造方法で得られた単位をも含む。
 同様に、本願においては、例えばスチレンを重合し、その不飽和結合を水素化して得られる構造を有する構造単位を、スチレン水素化物単位と呼ぶことがある。スチレン水素化物単位も、当該構造を有する限りにおいて、どのような製造方法で得られた単位をも含む。
 芳香族ビニル化合物水素化物単位[I]の例としては、以下の構造式(1)で表される構造単位が挙げられる。
The cyclic hydrocarbon group-containing compound hydride unit [I] is preferably a structural unit obtained by polymerization of an aromatic vinyl compound. More specifically, it is a structural unit (aromatic vinyl compound hydride unit [I]) having a structure obtained by polymerizing an aromatic vinyl compound and hydrogenating an unsaturated bond thereof. However, the aromatic vinyl compound hydride unit [I] includes units obtained by any production method as long as it has the structure.
Similarly, in the present application, for example, a structural unit having a structure obtained by polymerizing styrene and hydrogenating the unsaturated bond may be referred to as a styrene hydride unit. The styrene hydride unit also includes a unit obtained by any production method as long as it has the structure.
Examples of the aromatic vinyl compound hydride unit [I] include structural units represented by the following structural formula (1).
Figure JPOXMLDOC01-appb-C000001
Figure JPOXMLDOC01-appb-C000001
 構造式(1)において、Rは脂環式炭化水素基を表す。Rの例を挙げると、シクロヘキシル基等のシクロヘキシル基類;デカヒドロナフチル基類等が挙げられる。 In the structural formula (1), R c represents an alicyclic hydrocarbon group. Examples of R c include cyclohexyl groups such as cyclohexyl group; decahydronaphthyl groups and the like.
 構造式(1)において、R、R及びRは、それぞれ独立に、水素原子、鎖状炭化水素基、ハロゲン原子、アルコキシ基、ヒドロキシル基、エステル基、シアノ基、アミド基、イミド基、シリル基、又は、極性基(ハロゲン原子、アルコキシ基、ヒドロキシル基、エステル基、シアノ基、アミド基、イミド基、又はシリル基)で置換された鎖状炭化水素基を表す。中でもR、R及びRとしては、耐熱性、低複屈折性及び機械強度等の観点から水素原子及び炭素原子数1~6個の鎖状炭化水素基であることが好ましい。鎖状炭化水素基としては飽和炭化水素基が好ましく、アルキル基がより好ましい。 In the structural formula (1), R 1 , R 2 and R 3 are each independently a hydrogen atom, a chain hydrocarbon group, a halogen atom, an alkoxy group, a hydroxyl group, an ester group, a cyano group, an amide group or an imide group. Represents a chain hydrocarbon group substituted with a silyl group or a polar group (halogen atom, alkoxy group, hydroxyl group, ester group, cyano group, amide group, imide group, or silyl group). Among them, R 1 , R 2 and R 3 are preferably a hydrogen atom and a chain hydrocarbon group having 1 to 6 carbon atoms from the viewpoints of heat resistance, low birefringence and mechanical strength. The chain hydrocarbon group is preferably a saturated hydrocarbon group, and more preferably an alkyl group.
 芳香族ビニル化合物水素化物単位[I]の好ましい具体例としては、下記式(1-1)で表される構造単位が挙げられる。式(1-1)で表される構造単位は、スチレン水素化物単位である。 Preferable specific examples of the aromatic vinyl compound hydride unit [I] include a structural unit represented by the following formula (1-1). The structural unit represented by the formula (1-1) is a styrene hydride unit.
Figure JPOXMLDOC01-appb-C000002
Figure JPOXMLDOC01-appb-C000002
 環式炭化水素基含有化合物水素化物単位[I]の例示物において立体異性体を有するものは、そのいずれの立体異性体も使用することができる。環式炭化水素基含有化合物水素化物単位[I]は、1種類だけ用いてもよく、2種類以上を任意の比率で組み合わせて用いてもよい。 In the examples of the cyclic hydrocarbon group-containing compound hydride unit [I], any one having a stereoisomer can be used. One type of cyclic hydrocarbon group-containing compound hydride unit [I] may be used, or two or more types may be used in combination at any ratio.
 〔2.1.2.鎖状炭化水素化合物水素化物単位[II]〕
 鎖状炭化水素化合物水素化物単位[II]は、鎖状炭化水素化合物を重合し、さらに、かかる重合により得られた単位が不飽和結合を有していればその不飽和結合を水素化して得られる構造を有する構造単位である。ただし、鎖状炭化水素化合物水素化物単位[II]は、当該構造を有する限りにおいて、どのような製造方法で得られた単位をも含む。
[2.1.2. Chain hydrocarbon compound hydride unit [II]]
The chain hydrocarbon compound hydride unit [II] is obtained by polymerizing a chain hydrocarbon compound and further hydrogenating the unsaturated bond if the unit obtained by the polymerization has an unsaturated bond. Is a structural unit having the structure However, the chain hydrocarbon compound hydride unit [II] includes units obtained by any production method as long as it has the structure.
 鎖状炭化水素化合物水素化物単位[II]は、好ましくは、ジエン化合物の重合により得られる構造単位である。より具体的には、ジエン化合物を重合し、さらに、かかる重合により得られた単位が不飽和結合を有していればその不飽和結合を水素化して得られる構造を有する構造単位(ジエン化合物水素化物単位[II])である。但し、ジエン化合物水素化物単位[II]は、当該構造を有する限りにおいて、どのような製造方法で得られた単位をも含む。
 同様に、本願においては、例えばイソプレンを重合し、その不飽和結合を水素化して得られる構造を有する構造単位を、イソプレン水素化物単位と呼ぶことがある。イソプレン水素化物単位も、当該構造を有する限りにおいて、どのような製造方法で得られた単位をも含む。
The chain hydrocarbon compound hydride unit [II] is preferably a structural unit obtained by polymerization of a diene compound. More specifically, a structural unit (diene compound hydrogen) having a structure obtained by polymerizing a diene compound and hydrogenating the unsaturated bond if the unit obtained by such polymerization has an unsaturated bond. Compound unit [II]). However, the diene compound hydride unit [II] includes units obtained by any production method as long as it has the structure.
Similarly, in the present application, for example, a structural unit having a structure obtained by polymerizing isoprene and hydrogenating the unsaturated bond may be referred to as an isoprene hydride unit. The isoprene hydride unit also includes a unit obtained by any production method as long as it has the structure.
 ジエン化合物水素化物単位[II]は、共役ジエン化合物の重合により得られる構造単位であることが好ましい。より具体的には、鎖状共役ジエン化合物等の共役ジエン化合物を重合し、その不飽和結合を水素化して得られる構造を有することが好ましい。その例としては、以下の構造式(2)で表される構造単位、及び構造式(3)で表される構造単位が挙げられる。 The diene compound hydride unit [II] is preferably a structural unit obtained by polymerization of a conjugated diene compound. More specifically, it preferably has a structure obtained by polymerizing a conjugated diene compound such as a chain conjugated diene compound and hydrogenating the unsaturated bond. Examples thereof include a structural unit represented by the following structural formula (2) and a structural unit represented by the structural formula (3).
Figure JPOXMLDOC01-appb-C000003
Figure JPOXMLDOC01-appb-C000003
 構造式(2)において、R~Rは、それぞれ独立に、水素原子、鎖状炭化水素基、ハロゲン原子、アルコキシ基、ヒドロキシル基、エステル基、シアノ基、アミド基、イミド基、シリル基、又は、極性基(ハロゲン原子、アルコキシ基、ヒドロキシル基、エステル基、シアノ基、アミド基、イミド基、又はシリル基)で置換された鎖状炭化水素基を表す。中でもR~Rとしては、耐熱性、低複屈折性及び機械強度等の観点から水素原子及び炭素原子数1~6個の鎖状炭化水素基であることが好ましい。鎖状炭化水素基としては飽和炭化水素基が好ましく、アルキル基がより好ましい。 In the structural formula (2), R 4 to R 9 are each independently a hydrogen atom, a chain hydrocarbon group, a halogen atom, an alkoxy group, a hydroxyl group, an ester group, a cyano group, an amide group, an imide group, or a silyl group. Or a chain hydrocarbon group substituted with a polar group (halogen atom, alkoxy group, hydroxyl group, ester group, cyano group, amide group, imide group, or silyl group). Among these, R 4 to R 9 are preferably a hydrogen atom and a chain hydrocarbon group having 1 to 6 carbon atoms from the viewpoints of heat resistance, low birefringence, mechanical strength, and the like. The chain hydrocarbon group is preferably a saturated hydrocarbon group, and more preferably an alkyl group.
Figure JPOXMLDOC01-appb-C000004
Figure JPOXMLDOC01-appb-C000004
 構造式(3)において、R10~R15は、それぞれ独立に、水素原子、鎖状炭化水素基、ハロゲン原子、アルコキシ基、ヒドロキシル基、エステル基、シアノ基、アミド基、イミド基、シリル基、又は、極性基(ハロゲン原子、アルコキシ基、ヒドロキシル基、エステル基、シアノ基、アミド基、イミド基、又はシリル基)で置換された鎖状炭化水素基を表す。中でもR10~R15としては、耐熱性、低複屈折性及び機械強度等の観点から水素原子及び炭素原子数1~6個の鎖状炭化水素基であることが好ましい。鎖状炭化水素基としては飽和炭化水素基が好ましく、アルキル基がより好ましい。 In the structural formula (3), R 10 to R 15 each independently represent a hydrogen atom, a chain hydrocarbon group, a halogen atom, an alkoxy group, a hydroxyl group, an ester group, a cyano group, an amide group, an imide group, or a silyl group. Or a chain hydrocarbon group substituted with a polar group (halogen atom, alkoxy group, hydroxyl group, ester group, cyano group, amide group, imide group, or silyl group). Among them, R 10 to R 15 are preferably a hydrogen atom and a chain hydrocarbon group having 1 to 6 carbon atoms from the viewpoint of heat resistance, low birefringence, mechanical strength, and the like. The chain hydrocarbon group is preferably a saturated hydrocarbon group, and more preferably an alkyl group.
 ジエン化合物水素化物単位[II]の好ましい具体例としては、下記式(2-1)~(2-3)で表される構造単位が挙げられる。式(2-1)~(2-3)で表される構造単位は、イソプレン水素化物単位である。 Preferable specific examples of the diene compound hydride unit [II] include structural units represented by the following formulas (2-1) to (2-3). The structural units represented by the formulas (2-1) to (2-3) are isoprene hydride units.
Figure JPOXMLDOC01-appb-C000005
Figure JPOXMLDOC01-appb-C000005
 鎖状炭化水素化合物水素化物単位[II]の例示物において立体異性体を有するものは、そのいずれの立体異性体も使用することができる。鎖状炭化水素化合物水素化物単位[II]は、1種類だけ用いてもよく、2種類以上を任意の比率で組み合わせて用いてもよい。 Any of the stereoisomers of the chain hydrocarbon compound hydride unit [II] having a stereoisomer can be used. One type of chain hydrocarbon compound hydride unit [II] may be used, or two or more types may be used in combination at any ratio.
 〔2.1.3.水素化ブロック共重合体[G]の詳細〕
 水素化ブロック共重合体[G]は、1分子あたり1つのブロック[E]と、その両端に連結された1分子当たり2つのブロック[D]とを有するトリブロック分子構造を有することが好ましい。すなわち、水素化ブロック共重合体[G]は、1分子あたり1つのブロック[E]と;ブロック[E]の一端に連結され、環式炭化水素基含有化合物水素化物単位[I]を有する、1分子あたり1つのブロック[D1]と;ブロック[E]の他端に連結され、環式炭化水素基含有化合物水素化物単位[I]を有する、1分子あたり1つのブロック[D2]と;を含むトリブロック共重合体であることが好ましい。
[2.1.3. Details of Hydrogenated Block Copolymer [G]
The hydrogenated block copolymer [G] preferably has a triblock molecular structure having one block [E] per molecule and two blocks [D] per molecule linked to both ends thereof. That is, the hydrogenated block copolymer [G] has one block [E] per molecule; and one end of the block [E] and has a cyclic hydrocarbon group-containing compound hydride unit [I]. One block [D1] per molecule; one block [D2] per molecule having a cyclic hydrocarbon group-containing compound hydride unit [I] connected to the other end of the block [E]; It is preferable that it is a triblock copolymer containing.
 上述したトリブロック共重合体としての水素化ブロック共重合体[G]においては、好ましい特性を有する孔含有層を容易に得る観点から、ブロック[D1]及びブロック[D2]の合計と、ブロック[E]との重量比(D1+D2)/Eが、特定の範囲に収まることが好ましい。具体的には、重量比(D1+D2)/Eは、好ましくは45/55以上、より好ましくは50/50以上であり、好ましくは89/11以下、より好ましくは86/14以下である。 In the hydrogenated block copolymer [G] as the triblock copolymer described above, the total of the block [D1] and the block [D2] and the block [D2] are obtained from the viewpoint of easily obtaining a pore-containing layer having preferable characteristics. The weight ratio (D1 + D2) / E to E] is preferably within a specific range. Specifically, the weight ratio (D1 + D2) / E is preferably 45/55 or more, more preferably 50/50 or more, preferably 89/11 or less, more preferably 86/14 or less.
 また、上述したトリブロック共重合体としての水素化ブロック共重合体[G]においては、好ましい特性を有する孔含有層を容易に得る観点から、ブロック[D1]とブロック[D2]との重量比D1/D2が、特定の範囲に収まることが好ましい。具体的には、重量比D1/D2は、好ましくは1以上、より好ましくは3以上、特に好ましくは5以上であり、好ましくは15以下、より好ましくは14以下、特に好ましくは13以下である。 In addition, in the hydrogenated block copolymer [G] as the triblock copolymer described above, the weight ratio of the block [D1] to the block [D2] from the viewpoint of easily obtaining a hole-containing layer having desirable characteristics. D1 / D2 is preferably within a specific range. Specifically, the weight ratio D1 / D2 is preferably 1 or more, more preferably 3 or more, particularly preferably 5 or more, preferably 15 or less, more preferably 14 or less, and particularly preferably 13 or less.
 水素化ブロック共重合体[G]の重量平均分子量Mwは、好ましくは50000以上、より好ましくは55000以上、特に好ましくは60000以上であり、好ましくは85000以下、より好ましくは80000以下、特に好ましくは75000以下である。重量平均分子量Mwが前記範囲にあることにより、好ましい特性を有する孔含有層を容易に得ることができる。 The weight average molecular weight Mw of the hydrogenated block copolymer [G] is preferably 50000 or more, more preferably 55000 or more, particularly preferably 60000 or more, preferably 85000 or less, more preferably 80000 or less, and particularly preferably 75000. It is as follows. When the weight average molecular weight Mw is in the above range, a pore-containing layer having desirable characteristics can be easily obtained.
 水素化ブロック共重合体[G]の分子量分布(重量平均分子量(Mw)/数平均分子量(Mn))は、好ましくは2.0以下、より好ましくは1.7以下、特に好ましくは1.5以下であり、好ましくは1.0以上である。重量平均分子量Mwが前記範囲にあることにより、重合体粘度を低めて成形性を高めることができる。 The molecular weight distribution (weight average molecular weight (Mw) / number average molecular weight (Mn)) of the hydrogenated block copolymer [G] is preferably 2.0 or less, more preferably 1.7 or less, and particularly preferably 1.5. Or less, preferably 1.0 or more. When the weight average molecular weight Mw is in the above range, the polymer viscosity can be lowered and the moldability can be improved.
 水素化ブロック共重合体[G]の重量平均分子量Mw及び数平均分子量Mnは、テトラヒドロフランを溶媒としたゲル・パーミエーション・クロマトグラフィーによって、ポリスチレン換算の値として測定しうる。 The weight average molecular weight Mw and the number average molecular weight Mn of the hydrogenated block copolymer [G] can be measured as values in terms of polystyrene by gel permeation chromatography using tetrahydrofuran as a solvent.
 ブロック[D1]及びブロック[D2]は、それぞれ独立に、環式炭化水素基含有化合物水素化物単位[I]のみからなることが好ましいが、環式炭化水素基含有化合物水素化物単位[I]以外に任意の単位を含みうる。任意の構造単位の例としては、環式炭化水素基含有化合物水素化物単位[I]以外のビニル化合物に基づく構造単位が挙げられる。ブロック[D]における任意の構造単位の含有率は、好ましくは10重量%以下、より好ましくは5重量%以下、特に好ましくは1重量%以下である。 It is preferable that the block [D1] and the block [D2] each independently comprise only the cyclic hydrocarbon group-containing compound hydride unit [I], but other than the cyclic hydrocarbon group-containing compound hydride unit [I]. May contain any unit. Examples of arbitrary structural units include structural units based on vinyl compounds other than cyclic hydrocarbon group-containing compound hydride units [I]. The content of any structural unit in the block [D] is preferably 10% by weight or less, more preferably 5% by weight or less, and particularly preferably 1% by weight or less.
 ブロック[E]は、鎖状炭化水素化合物水素化物単位[II]のみからなるか、又は環式炭化水素基含有化合物水素化物単位[I]及び鎖状炭化水素化合物水素化物単位[II]のみからなることが好ましいが、単位[I]及び[II]以外に任意の単位を含みうる。任意の構造単位の例としては、単位[I]及び[II]以外のビニル化合物に基づく構造単位が挙げられる。ブロック[E]における任意の構造単位の含有率は、好ましくは10重量%以下、より好ましくは5重量%以下、特に好ましくは1重量%以下である。 The block [E] consists only of the chain hydrocarbon compound hydride unit [II], or only from the cyclic hydrocarbon group-containing compound hydride unit [I] and the chain hydrocarbon compound hydride unit [II]. Although it is preferable, arbitrary units other than the units [I] and [II] can be included. Examples of arbitrary structural units include structural units based on vinyl compounds other than the units [I] and [II]. The content of any structural unit in the block [E] is preferably 10% by weight or less, more preferably 5% by weight or less, and particularly preferably 1% by weight or less.
 ブロック[E]が、環式炭化水素基含有化合物水素化物単位[I]及び鎖状炭化水素化合物水素化物単位[II]を含む場合、ブロック[E]中の単位[I]及び[II]の重量比[I]/[II]は、好ましくは0.1以上、より好ましくは0.2以上、特に好ましくは0.3以上であり、好ましくは1.5以下、より好ましくは1.4以下、特に好ましくは1.3以下である。
 また、水素化ブロック共重合体[G]の分子における、単位[I]及び[II]の重量比[I]/[II]は、好ましくは70/30以上、より好ましくは72/28以上、特に好ましくは74/26以上であり、好ましくは89/11以下、より好ましくは85/15以下、特に好ましくは83/17以下である。単位[I]及び[II]の比率が前記範囲にあることにより、好ましい特性を有する孔含有層を容易に得ることができる。
When the block [E] includes a cyclic hydrocarbon group-containing compound hydride unit [I] and a chain hydrocarbon compound hydride unit [II], the units [I] and [II] in the block [E] The weight ratio [I] / [II] is preferably 0.1 or more, more preferably 0.2 or more, particularly preferably 0.3 or more, preferably 1.5 or less, more preferably 1.4 or less. Particularly preferably, it is 1.3 or less.
The weight ratio [I] / [II] of the units [I] and [II] in the molecule of the hydrogenated block copolymer [G] is preferably 70/30 or more, more preferably 72/28 or more, Particularly preferably, it is 74/26 or more, preferably 89/11 or less, more preferably 85/15 or less, and particularly preferably 83/17 or less. When the ratio of the units [I] and [II] is in the above range, a pore-containing layer having preferable characteristics can be easily obtained.
 水素化ブロック共重合体[G]の製造方法は、特に限定されず任意の製造方法を採用しうる。水素化ブロック共重合体[G]は、例えば、環式炭化水素基含有化合物水素化物単位[I]及び鎖状炭化水素化合物水素化物単位[II]に対応する単量体を用意し、これらを重合させ、得られた重合体[F]を水素化することにより製造しうる。具体的な製造は、例えば国際公開第WO2016/152871号に記載される方法及びその他の既知の方法を適宜組み合わせて実施しうる。水素化反応における水素化率は、通常90%以上、好ましくは95%以上、より好ましくは97%以上である。水素化率を高くすることにより、水素化ブロック共重合体[G]の低複屈折性及び熱安定性等を高めることができる。水素化率はH-NMRにより測定できる。 The manufacturing method of hydrogenated block copolymer [G] is not specifically limited, Arbitrary manufacturing methods can be employ | adopted. The hydrogenated block copolymer [G] is prepared, for example, by preparing monomers corresponding to the cyclic hydrocarbon group-containing compound hydride unit [I] and the chain hydrocarbon compound hydride unit [II]. The polymer [F] obtained by polymerization can be produced by hydrogenation. Specific production can be carried out by appropriately combining, for example, the method described in International Publication No. WO2016 / 152871 and other known methods. The hydrogenation rate in the hydrogenation reaction is usually 90% or more, preferably 95% or more, more preferably 97% or more. By increasing the hydrogenation rate, the low birefringence and thermal stability of the hydrogenated block copolymer [G] can be enhanced. The hydrogenation rate can be measured by 1 H-NMR.
 〔2.2.孔含有層を構成する樹脂の特性等〕
 孔含有層を構成ずる樹脂における重合体の重量平均分子量は、ゲル・パーミエーション・クロマトグラフィーにより測定したポリスチレン換算又はポリイソプレン換算の重量平均分子量で、通常5,000以上、好ましくは10,000以上、より好ましくは15,000以上であり、通常50,000以下、好ましくは45,000以下、より好ましくは40,000以下である。
[2.2. Characteristics of the resin constituting the pore-containing layer)
The weight average molecular weight of the polymer in the resin constituting the pore-containing layer is a weight average molecular weight in terms of polystyrene or polyisoprene measured by gel permeation chromatography, and is usually 5,000 or more, preferably 10,000 or more. More preferably, it is 15,000 or more, usually 50,000 or less, preferably 45,000 or less, more preferably 40,000 or less.
 孔含有層を構成する樹脂は、必要に応じて重合体以外の任意成分を含有していてもよい。任意成分の例は、紫外線吸収剤、酸化防止剤、熱安定剤、光安定剤、帯電防止剤、分散剤、塩素捕捉剤、難燃剤、結晶化核剤、強化剤、ブロッキング防止剤、防曇剤、離型剤、顔料、有機又は無機の充填剤、中和剤、滑剤、分解剤、金属不活性化剤、汚染防止剤、及び抗菌剤が挙げられる。 The resin constituting the pore-containing layer may contain an optional component other than the polymer as necessary. Examples of optional components are UV absorbers, antioxidants, heat stabilizers, light stabilizers, antistatic agents, dispersants, chlorine scavengers, flame retardants, crystallization nucleating agents, reinforcing agents, antiblocking agents, antifogging agents Agents, release agents, pigments, organic or inorganic fillers, neutralizing agents, lubricants, decomposing agents, metal deactivators, antifouling agents, and antibacterial agents.
 紫外線吸収剤の例は、オキシベンゾフェノン系化合物、ベンゾトリアゾール系化合物、サリチル酸エステル系化合物、ベンゾフェノン系紫外線吸収剤、ベンゾトリアゾール系紫外線吸収剤、アクリロニトリル系紫外線吸収剤、トリアジン系化合物、ニッケル錯塩系化合物、及び無機粉体が挙げられる。好適な紫外線吸収剤の例は、2,2’-メチレンビス(4-(1,1,3,3-テトラメチルブチル)-6-(2H-ベンゾトリアゾール-2-イル)フェノール)、2-(2’-ヒドロキシ-3’-tert-ブチル-5’-メチルフェニル)-5-クロロベンゾトリアゾール、2,4-ジ-tert-ブチル-6-(5-クロロベンゾトリアゾール-2-イル)フェノール、2,2’-ジヒドロキシ-4,4’-ジメトキシベンゾフェノン、2,2’,4,4’-テトラヒドロキシベンゾフェノンが挙げられる。特に好適なものの例は、2,2’-メチレンビス(4-(1,1,3,3-テトラメチルブチル)-6-(2H-ベンゾトリアゾール-2-イル)フェノール)が挙げられる。 Examples of UV absorbers include oxybenzophenone compounds, benzotriazole compounds, salicylic acid ester compounds, benzophenone UV absorbers, benzotriazole UV absorbers, acrylonitrile UV absorbers, triazine compounds, nickel complex compounds, And inorganic powders. Examples of suitable UV absorbers are 2,2′-methylenebis (4- (1,1,3,3-tetramethylbutyl) -6- (2H-benzotriazol-2-yl) phenol), 2- ( 2′-hydroxy-3′-tert-butyl-5′-methylphenyl) -5-chlorobenzotriazole, 2,4-di-tert-butyl-6- (5-chlorobenzotriazol-2-yl) phenol, Examples include 2,2′-dihydroxy-4,4′-dimethoxybenzophenone and 2,2 ′, 4,4′-tetrahydroxybenzophenone. An example of particularly suitable is 2,2'-methylenebis (4- (1,1,3,3-tetramethylbutyl) -6- (2H-benzotriazol-2-yl) phenol).
 孔含有層を構成する樹脂が紫外線吸収剤を含有する場合、紫外線吸収剤の含有量は、樹脂100重量%当たり0.5~5重量%が好ましい。 When the resin constituting the pore-containing layer contains an ultraviolet absorber, the content of the ultraviolet absorber is preferably 0.5 to 5% by weight per 100% by weight of the resin.
 孔含有層を構成する樹脂は、非晶性樹脂であることが好ましい。非晶性樹脂を採用することにより、採用する樹脂が、その屈折率が極端に低い樹脂で無くても、良好な視野角拡大の効果を得ることができる。 The resin constituting the pore-containing layer is preferably an amorphous resin. By adopting an amorphous resin, even if the resin to be employed is not a resin having an extremely low refractive index, it is possible to obtain a good viewing angle expansion effect.
 樹脂の結晶性の判定は、示差走査熱量計(DSC)を用いて行いうる。具体的には、結晶性の判定をする対象の樹脂について、示差走査熱量計(DSC)を用いて、JIS K7121に従い、10℃/分の昇温速度(昇温モード)で分析を行いうる。かかる分析において、吸熱ピークが存在した場合に、結晶性樹脂と判定しうる。 The resin crystallinity can be determined using a differential scanning calorimeter (DSC). Specifically, the resin for which the crystallinity is determined can be analyzed at a temperature increase rate (temperature increase mode) of 10 ° C./min according to JIS K7121 using a differential scanning calorimeter (DSC). In this analysis, when an endothermic peak exists, it can be determined that the resin is crystalline.
 孔含有層を構成する樹脂は、その引張伸びが、特定の値以下であることが好ましい。具体的には、測定対象物の樹脂を、単層20μmのフィルムに成型し、ダンベル形状に打抜いた試験片について、ISO527-3(試験速度:50mm/min)にて測定した引張伸びが、特定の値以下であることが好ましい。かかる引張伸びは、好ましくは6%以下、より好ましくは4%以下である。引張伸びの下限は、特に限定されないが、例えば0.3%以上としうる。かかる低い引張伸びを呈する樹脂を採用することにより、孔含有部としてのクレーズの形成を容易に行うことができる。 The resin constituting the pore-containing layer preferably has a tensile elongation of a specific value or less. Specifically, the tensile elongation measured at ISO 527-3 (test speed: 50 mm / min) on a test piece obtained by molding the resin to be measured into a single-layer 20 μm film and punching it into a dumbbell shape, It is preferable that it is below a specific value. Such tensile elongation is preferably 6% or less, more preferably 4% or less. Although the minimum of tensile elongation is not specifically limited, For example, it can be 0.3% or more. By employing such a resin exhibiting a low tensile elongation, it is possible to easily form a craze as a hole-containing part.
 〔3.孔含有層の特性等〕
 孔含有層は、その屈折率が1.53以下、好ましくは1.51以下である。孔含有層の屈折率を前記の特定の値以下とすることにより、孔含有層による視野角拡大の効果が高まり、本発明の有効な効果を得ることができる。屈折率の下限は、特に限定されないが、例えば1.48以上としうる。
[3. Characteristics of pore-containing layer etc.)
The hole-containing layer has a refractive index of 1.53 or less, preferably 1.51 or less. By setting the refractive index of the hole-containing layer to the specific value or less, the effect of widening the viewing angle by the hole-containing layer is enhanced, and the effective effect of the present invention can be obtained. Although the minimum of a refractive index is not specifically limited, For example, it may be 1.48 or more.
 本願でいう孔含有層の屈折率とは、孔含有層を構成する材料の、孔含有部を有していない箇所の屈折率である。視野拡大フィルムにおける孔含有層の屈折率の測定は、例えば、加熱プレスにより孔含有層の穴を消失させた上で、当該層の屈折率を適切な測定装置で測定することにより行いうる。具体的には、視野拡大フィルムを、適切な温度にて、その少なくとも一部の領域において孔が消失して透明になるまでプレスし、その後、当該領域の屈折率を測定しうる。プレスに適切な温度は、孔含有層を構成する樹脂のTg以上又はTm以上であり、且つ当該樹脂の(Tg+10)℃以下又は(Tm+10)℃以下の温度としうる。測定装置としては、例えばプリズムカプラ等の屈折率・膜厚測定装置を用いうる。 The refractive index of the hole-containing layer referred to in the present application is the refractive index of the material that forms the hole-containing layer and that does not have a hole-containing portion. The measurement of the refractive index of the hole-containing layer in the field-of-view expansion film can be performed, for example, by removing the holes of the hole-containing layer with a hot press and measuring the refractive index of the layer with an appropriate measuring device. Specifically, the field-of-view expansion film can be pressed at an appropriate temperature until holes disappear in at least a part of the film and become transparent, and then the refractive index of the area can be measured. The temperature suitable for pressing may be Tg or more or Tm or more of the resin constituting the hole-containing layer, and may be (Tg + 10) ° C. or less or (Tm + 10) ° C. or less of the resin. As the measuring device, for example, a refractive index / film thickness measuring device such as a prism coupler can be used.
 孔含有層が光学的な異方性を有する場合、その屈折率は、(nx+ny)/2とする。 When the hole-containing layer has optical anisotropy, its refractive index is (nx + ny) / 2.
 本発明の視野角拡大フィルムは、孔含有層を1層のみ有していてもよく、2層以上有していてもよい。本発明の視野角拡大フィルムが2層以上の孔含有層を有する場合は、それぞれの樹脂層を構成する材料として、上に例示した材料を用いうる。 The viewing angle widening film of the present invention may have only one hole-containing layer or two or more layers. When the viewing angle widening film of the present invention has two or more pore-containing layers, the materials exemplified above can be used as the material constituting each resin layer.
 孔含有層の厚みは、好ましくは4μm以上、より好ましくは8μm以上であり、好ましくは90μm以下、より好ましくは60μm以下である。視野角拡大フィルムが2層以上の孔含有層を備える場合、孔含有層の合計厚みがこの範囲であることが好ましい。孔含有層の厚みがかかる範囲内であることにより、本発明の効果を有する孔含有層を容易に構成することができる。 The thickness of the pore-containing layer is preferably 4 μm or more, more preferably 8 μm or more, preferably 90 μm or less, more preferably 60 μm or less. When the viewing angle widening film includes two or more hole-containing layers, the total thickness of the hole-containing layers is preferably within this range. When the thickness of the hole-containing layer is within such a range, the hole-containing layer having the effects of the present invention can be easily configured.
 〔4.孔含有層以外の樹脂層〕
 本発明の視野角拡大フィルムは、樹脂層として孔含有層のみを備えてもよく、孔含有層と、孔含有層ではない任意の樹脂層とを組み合わせて備えてもよい。孔含有層と、それ以外の樹脂層とを組み合わせることにより、有用な視野角拡大フィルムを構成することができる。
[4. Resin layer other than pore-containing layer]
The viewing angle widening film of the present invention may include only a hole-containing layer as a resin layer, or may include a combination of a hole-containing layer and an arbitrary resin layer that is not a hole-containing layer. A useful viewing angle widening film can be constituted by combining the hole-containing layer and the other resin layer.
 かかる任意の樹脂層の一例としては、孔含有層より強度の高い補強層が挙げられる。孔含有層は孔を含有することにより、強度が低いものとなり得るところ、かかる補強層を設けることにより、光学的性能と強度とを兼ね備えた視野角拡大フィルムを得ることができる。 An example of such an optional resin layer is a reinforcing layer having a higher strength than the pore-containing layer. When the hole-containing layer contains holes, the strength can be low. By providing such a reinforcing layer, a viewing angle widening film having both optical performance and strength can be obtained.
 任意の樹脂層の別の一例として、孔含有層のおもて面及び裏面の一方又は両方に設けた保護層が挙げられる。孔含有層は孔を含有することにより、その表面に凹凸があり得るところ、かかる保護層を設けることにより、光学的性能と表面の平滑性とを兼ね備えた視野角拡大フィルムを得ることができる。保護層は、上に述べた補強層としての機能をもさらに有するものであってもよい。例えば、本発明の視野角拡大フィルムを、スキン層/コア層/スキン層の2種3層の層構成を有するものとし、コア層を孔含有層とし、スキン層を補強層及び/又は保護層として機能しうる層としうる。 As another example of the arbitrary resin layer, a protective layer provided on one or both of the front surface and the back surface of the hole-containing layer may be mentioned. When the hole-containing layer contains holes, the surface thereof may be uneven. By providing such a protective layer, a viewing angle widening film having both optical performance and surface smoothness can be obtained. The protective layer may further have a function as the reinforcing layer described above. For example, the viewing angle widening film of the present invention has a layer configuration of two types and three layers of skin layer / core layer / skin layer, the core layer is a pore-containing layer, and the skin layer is a reinforcing layer and / or protective layer. It can be a layer that can function as
 任意の樹脂層のさらに別の一例として、視野角拡大フィルムと他の部材との接着性を向上させるための易接着層が挙げられる。 As yet another example of the optional resin layer, an easy-adhesion layer for improving the adhesion between the viewing angle widening film and other members can be mentioned.
 本発明の視野角拡大フィルムが、孔含有層以外の樹脂層を有する場合、かかる層を構成する樹脂は、特に限定されず、所望の特性を有する任意の材料を適宜選択しうる。例えば、補強層及び保護層を構成する樹脂としては、上に述べた孔含有層を構成する樹脂の例示のうち、所望の特性を有するものを適宜選択しうる。 When the viewing angle widening film of the present invention has a resin layer other than the hole-containing layer, the resin constituting the layer is not particularly limited, and any material having desired characteristics can be appropriately selected. For example, as the resin constituting the reinforcing layer and the protective layer, a resin having desired characteristics can be appropriately selected from the examples of the resin constituting the hole-containing layer described above.
 視野角拡大フィルムの厚みは、好ましくは5μm以上、より好ましくは10μm以上、さらに好ましくは20μm以上である。上限については特に限定されないが、好ましくは100μm以下、より好ましくは70μm以下、さらに好ましくは40μm以下である。 The thickness of the viewing angle widening film is preferably 5 μm or more, more preferably 10 μm or more, and further preferably 20 μm or more. The upper limit is not particularly limited, but is preferably 100 μm or less, more preferably 70 μm or less, and further preferably 40 μm or less.
 〔5.孔含有部〕
 本発明の視野角拡大フィルムにおける孔含有層は、互いに略平行な孔含有部を複数備え、孔含有部は孔を含有する。
 図1は、視野角拡大フィルムの一例を模式的に示す平面図である。図1の例において、長尺状の視野角拡大フィルム1は、一層の孔含有層のみからなり、互いに平行な直線状の孔含有部20を複数備える。図1において孔含有部20のそれぞれは一本の細い線として図示しているが、孔含有部20は、幅及び深さのある領域であり、その中に多数の孔(図1において不図示)を備える。図1の例において、孔含有部20の長手方向は、視野角拡大フィルム1のTD方向と平行な方向である。
[5. Hole containing part)
The hole-containing layer in the viewing angle widening film of the present invention includes a plurality of hole-containing parts that are substantially parallel to each other, and the hole-containing part contains holes.
FIG. 1 is a plan view schematically showing an example of a viewing angle widening film. In the example of FIG. 1, the long viewing angle widening film 1 includes only a single hole-containing layer, and includes a plurality of linear hole-containing portions 20 that are parallel to each other. In FIG. 1, each of the hole-containing portions 20 is illustrated as one thin line, but the hole-containing portion 20 is a region having a width and a depth, and a large number of holes (not shown in FIG. 1) therein. ). In the example of FIG. 1, the longitudinal direction of the hole-containing portion 20 is a direction parallel to the TD direction of the viewing angle widening film 1.
 孔含有部は孔を含有するので、孔含有部に入射した光は散乱される。また、孔を含有することで、孔含有部の屈折率は、孔含有層の孔含有部が形成されていない箇所と異なる屈折率を発現する。その結果、光の散乱方向の角度が拡大しうる。特定の理論に拘束されるものではないが、かかる広範囲への光の散乱により、視野角の拡大が達成されるものと考えられる。 Since the hole-containing part contains holes, the light incident on the hole-containing part is scattered. Moreover, the refractive index of a hole containing part expresses a different refractive index from the location in which the hole containing part of a hole containing layer is not formed by containing a hole. As a result, the angle of the light scattering direction can be expanded. While not being bound by any particular theory, it is believed that viewing angle expansion is achieved by such a wide range of light scattering.
 孔含有部に含有されている孔は、視野角拡大フィルムの厚み方向に貫通していてもよく、貫通していなくてもよい。いずれの場合であっても、孔含有部は孔を含有するので、視野角拡大フィルムの厚み方向に深さのある構造となる。各孔含有部は、通常多数の孔を有するが、孔含有部の構造はこれに限られず、単一のクラック状の孔からなっていてもよい。孔含有部の深さは、孔含有層の厚み方向の全体にわたっていてもよく、その一部のみにわたっていてもよい。 The holes contained in the hole-containing part may or may not penetrate in the thickness direction of the viewing angle widening film. In any case, since the hole-containing portion contains holes, the structure has a depth in the thickness direction of the viewing angle widening film. Each hole-containing part usually has a large number of holes, but the structure of the hole-containing part is not limited to this, and may consist of a single crack-like hole. The depth of the hole-containing portion may extend over the entire thickness direction of the hole-containing layer, or only a part thereof.
 複数の孔含有部は、互いに略平行に設けられる。孔含有部が互いに「略平行」であるとは、本発明の効果が得られる範囲内で、互いになす角が0°を超える角度であってもよい。具体的には、好ましくは±40°以内、より好ましくは±30°以内の誤差を有していてもよい。互いに「略平行」な孔含有部は、このような角度関係を有しうるので、孔含有層において、複数の孔含有部は、互いに交差した箇所を有していてもよい。 The plurality of hole-containing portions are provided substantially parallel to each other. The term “substantially parallel” with respect to the hole-containing portions may be an angle between the angles exceeding 0 ° within a range in which the effect of the present invention can be obtained. Specifically, the error may be preferably within ± 40 °, more preferably within ± 30 °. Since the hole-containing portions that are “substantially parallel” to each other can have such an angular relationship, in the hole-containing layer, the plurality of hole-containing portions may have portions that intersect each other.
 個々の孔含有部は、通常、略直線状の形状を有する。孔含有部の形状が「略直線状」であるとは、本発明の効果が得られる範囲内での褶曲を有する場合をも包含する。 Each individual hole-containing part usually has a substantially linear shape. The shape of the hole-containing portion being “substantially linear” includes a case where the hole-containing portion has a curvature within a range in which the effect of the present invention is obtained.
 また、孔含有部の形成のしやすさの観点から、孔含有部の長手方向は、視野角拡大フィルムのTD方向と略平行(MD方向に略垂直)であることが好ましい。この場合、図1に一例を示したように、視野角拡大フィルム1の一方の端部から該端部と対向する他方の端部まで直線状に形成されている必要はない。 Further, from the viewpoint of easy formation of the hole-containing part, the longitudinal direction of the hole-containing part is preferably substantially parallel to the TD direction of the viewing angle widening film (substantially perpendicular to the MD direction). In this case, as shown in FIG. 1, it is not necessary to form a straight line from one end of the viewing angle widening film 1 to the other end facing the end.
 隣り合う孔含有部の間隔Pは、一定でもよく、ランダムであってもよい。例えば、図1に示す例では、隣り合う孔含有部20の間隔Pは、一定ではなくランダムな間隔となっている。高い視野角拡大の効果を得る観点から、孔含有部の間隔はランダムであることが好ましい。 The interval P between adjacent hole-containing portions may be constant or random. For example, in the example shown in FIG. 1, the interval P between adjacent hole-containing portions 20 is not constant but random. From the viewpoint of obtaining a high viewing angle expansion effect, the interval between the hole-containing portions is preferably random.
 隣り合う孔含有部の間隔Pは、特に限定されないが、モアレ状の干渉等の現象を抑制し、良好な表示画面品質を得る等の観点からは、狭い間隔であることが好ましい。かかる間隔Pについて、具体的には、好ましくは50μm以下、より好ましくは30μm以下、さらに好ましくは5μm以下としうる。間隔Pがランダムである場合、視野角拡大フィルム中の間隔Pの最大値が、当該上限以下であることが好ましい。なお、前記間隔Pの下限は特に制限されないが、0.5μm以上としうる。 The interval P between the adjacent hole-containing portions is not particularly limited, but is preferably a narrow interval from the viewpoint of suppressing phenomena such as moire interference and obtaining good display screen quality. Specifically, the interval P may be preferably 50 μm or less, more preferably 30 μm or less, and even more preferably 5 μm or less. When the interval P is random, it is preferable that the maximum value of the interval P in the viewing angle widening film is not more than the upper limit. The lower limit of the interval P is not particularly limited, but may be 0.5 μm or more.
 好ましい態様において、視野角拡大フィルムが備える複数の孔含有部は、その一部又は全部が、クレーズからなる。孔含有部の形成のしやすさの観点から、孔含有部はクレーズからなることが好ましい。 In a preferred embodiment, some or all of the plurality of hole-containing portions provided in the viewing angle widening film are made of craze. From the viewpoint of easy formation of the hole-containing part, the hole-containing part is preferably made of craze.
 クレーズとは、フィルムに形成される略直線状の割れ目のことをいう。クレーズは通常、かかる割れ目の間において形成されるフィブリルと、その間に形成される、孔としてのボイドとを有する。フィブリルとは、樹脂を構成する分子が繊維化することにより得られた繊維をいう。 Craze means a substantially linear crack formed in a film. Crazes usually have fibrils formed between such cracks and voids formed between them. A fibril refers to a fiber obtained by fiberizing molecules constituting a resin.
 図2は、クレーズの構造の一例を示す拡大模式図である。図2において、クレーズ21は多数の細長いフィブリル211と、その間に存在するボイド212とを有している。フィブリル211は通常、孔含有部としてのクレーズの長手方向と略直交する方向に延長して存在する。このような構造を有するクレーズは、フィルムをクレーズ加工することにより形成しうる。フィルムをクレーズ加工し、フィルムに圧力を加えることにより、フィルムに割れ目を形成させ、さらに、割れ目の間隙内において、樹脂を構成する分子を繊維化させ、フィブリルとその間のボイドを形成させることができる。クレーズ加工の詳細は後述する。 FIG. 2 is an enlarged schematic diagram showing an example of the structure of the craze. In FIG. 2, the craze 21 has a number of elongated fibrils 211 and voids 212 existing therebetween. The fibril 211 is usually present extending in a direction substantially perpendicular to the longitudinal direction of the craze as the hole-containing portion. The craze having such a structure can be formed by crazing the film. By creasing the film and applying pressure to the film, it is possible to form cracks in the film, and further, in the gaps of the cracks, to fiberize the molecules constituting the resin and form fibrils and voids between them. . Details of the crazing process will be described later.
 フィブリルの直径は、通常5nm~50nmであり、好ましくは10nm~50nmであり、より好ましくは10nm~40nmであり、さらにより好ましくは20nm~40nmである。クレーズにおけるボイドの直径は、通常5nm~45nmであり、好ましくは10nm~30nmである。孔含有部がクレーズからなる場合、かかるクレーズの幅は、通常20nm~800nmであり、好ましくは30nm~600nmであり、より好ましくは40nm~300nmである。クレーズ高さについて、通常0.3μm~50μmであり、好ましくは0.4μm~30μm、より好ましくは0.5μm~20μmである。ここでのフィブリルの直径、ボイドの直径及びクレーズの幅、クレーズ高さの値は、平均値であり、具体的にはクレーズが発現している任意の3箇所を走査型電子顕微鏡で観察し、フィブリルとボイドの大きさを測定することにより求めうる。 The diameter of the fibril is usually 5 nm to 50 nm, preferably 10 nm to 50 nm, more preferably 10 nm to 40 nm, and even more preferably 20 nm to 40 nm. The diameter of the void in the craze is usually 5 nm to 45 nm, preferably 10 nm to 30 nm. When the pore-containing part is made of craze, the width of the craze is usually 20 nm to 800 nm, preferably 30 nm to 600 nm, more preferably 40 nm to 300 nm. The craze height is usually 0.3 μm to 50 μm, preferably 0.4 μm to 30 μm, more preferably 0.5 μm to 20 μm. The fibril diameter, void diameter, craze width, and craze height value here are average values, specifically, observing any three locations where crazes are expressed with a scanning electron microscope, It can be determined by measuring the size of fibrils and voids.
 〔6.視野角拡大フィルムの形状、物性等〕
 本発明の視野角拡大フィルムは、長尺のフィルムであってもよく、枚葉のフィルムであってもよい。通常、製造効率を高める観点から、視野角拡大フィルムは長尺のフィルムとして製造される。また、枚葉の視野角拡大フィルムを製造する場合には、長尺の視野角拡大フィルムを所望の形状に切り出すことにより、枚葉の視野角拡大フィルムを製造しうる。
[6. (Viewing angle expansion film shape, physical properties, etc.)
The viewing angle widening film of the present invention may be a long film or a single film. Usually, from the viewpoint of increasing the production efficiency, the viewing angle widening film is produced as a long film. Moreover, when manufacturing a sheet viewing angle expansion film, a sheet viewing angle expansion film can be manufactured by cutting out a long viewing angle expansion film into a desired shape.
 本発明の視野角拡大フィルムは、光学異方性が小さく実質的に光学的に等方性のフィルムであってもよく、光学的に異方性のフィルムであってもよい。視野角拡大フィルムが光学的に異方性である場合、かかる異方性は、孔含有層に起因するものであってもよく、孔含有層以外の層に起因するものであってもよく、それらの両方に起因するものであってもよい。
 本発明の視野角拡大フィルムが光学的に異方性のフィルムである場合、その面内レターデーションReは、好ましくは360nm以下、より好ましくは330nm以下、さらに好ましくは300nm以下である。下限については特に限定されないが、好ましくは10nm以上、より好ましくは20nm以上、さらに好ましくは30nm以上である。また、厚み方向のレターデーションRthは、好ましくは400nm以下、より好ましくは350nm以下、さらに好ましくは300nm以下である。下限については特に限定されないが、好ましくは10nm以上、より好ましくは20nm以上、さらに好ましくは30nm以上である。
The viewing angle widening film of the present invention may be a substantially optically isotropic film with small optical anisotropy or an optically anisotropic film. When the viewing angle widening film is optically anisotropic, the anisotropy may be attributed to the hole-containing layer, or may be attributed to a layer other than the hole-containing layer, It may be caused by both of them.
When the viewing angle widening film of the present invention is an optically anisotropic film, the in-plane retardation Re is preferably 360 nm or less, more preferably 330 nm or less, and even more preferably 300 nm or less. Although it does not specifically limit about a minimum, Preferably it is 10 nm or more, More preferably, it is 20 nm or more, More preferably, it is 30 nm or more. The retardation Rth in the thickness direction is preferably 400 nm or less, more preferably 350 nm or less, and still more preferably 300 nm or less. Although it does not specifically limit about a minimum, Preferably it is 10 nm or more, More preferably, it is 20 nm or more, More preferably, it is 30 nm or more.
 視野角拡大フィルムの全光線透過率は、好ましくは70%以上、より好ましくは80%以上である。光線透過率は、JIS K0115に準拠して、分光光度計(日本分光(株)社製、紫外可視近赤外分光光度計「V-570」)を用いて測定しうる。 The total light transmittance of the viewing angle widening film is preferably 70% or more, more preferably 80% or more. The light transmittance can be measured by using a spectrophotometer (manufactured by JASCO Corporation, ultraviolet-visible near-infrared spectrophotometer “V-570”) in accordance with JIS K0115.
 〔7.視野角拡大フィルムの製造方法〕
 本発明の視野角拡大フィルムは、既知の方法等の任意の方法で製造し得る。例えば、孔含有部の形成に供するためのフィルムを製造した後、該フィルムの一以上の層に孔含有部を形成することで、本発明の視野角拡大フィルムを製造し得る。本願においては、このような、孔含有部の形成に供するためのフィルムを、「材料フィルム」という場合がある。
[7. Manufacturing method of viewing angle widening film)
The viewing angle widening film of the present invention can be produced by any method such as a known method. For example, after manufacturing the film for use in forming the hole-containing portion, the viewing angle widening film of the present invention can be manufactured by forming the hole-containing portion in one or more layers of the film. In the present application, such a film for forming the hole-containing portion may be referred to as a “material film”.
 〔7.1.材料フィルムの製造〕
 材料フィルムの層構成は、特に限定されず、所望の視野角拡大フィルムの層構成に適合した層構成としうる。例えば、孔含有層となる層と、それ以外の樹脂層となる層とを含む層構成としうる。より具体的には、クレーズ加工により孔含有層となり得る層と、かかるクレーズ加工によってもクレーズが発生しない層とを組み合わせて、孔含有層とそれ以外の樹脂層とを備える視野角拡大フィルムを得るための材料フィルムを構成しうる。
[7.1. (Manufacture of material film)
The layer structure of the material film is not particularly limited, and may be a layer structure suitable for the layer structure of the desired viewing angle widening film. For example, it can be set as the layer structure containing the layer used as a hole containing layer, and the layer used as the other resin layer. More specifically, a viewing angle widening film including a hole-containing layer and a resin layer other than that is obtained by combining a layer that can become a hole-containing layer by craze processing and a layer that does not generate craze by such craze processing. A material film can be constructed.
 材料フィルムの製造方法の例としては、射出成形法、押出成形法、プレス成形法、インフレーション成形法、ブロー成形法、カレンダー成形法、注型成形法、及び圧縮成形法が挙げられる。 Examples of the material film manufacturing method include an injection molding method, an extrusion molding method, a press molding method, an inflation molding method, a blow molding method, a calendar molding method, a casting molding method, and a compression molding method.
 材料フィルムを製造する際の溶融樹脂温度等の条件は、材料フィルムの種類に応じて適宜変更することができ、公知の条件で行うことができる。 The conditions such as the molten resin temperature when manufacturing the material film can be appropriately changed according to the type of the material film, and can be performed under known conditions.
 材料フィルムが2層以上の樹脂層を備える場合、材料フィルムの製造方法の例としては、共押出Tダイ法、共押出インフレーション法、共押出ラミネーション法、ドライラミネーション、共流延法、及びコーティング成形法が挙げられる。 When the material film includes two or more resin layers, examples of the method for producing the material film include coextrusion T-die method, coextrusion inflation method, coextrusion lamination method, dry lamination, co-casting method, and coating molding. Law.
 材料フィルムは、延伸されていない未延伸フィルムであってもよく、延伸された延伸フィルムであってもよい。一般的には、延伸フィルムのほうが引張伸びが小さく、クレーズの形成がより容易である。したがって、例えばある材料で形成された延伸フィルムと、同じ材料で形成された未延伸フィルムとを貼合して複層の材料フィルムとし、これにクレーズ加工を施すことにより、延伸フィルムのみにクレーズを発現させることができる。延伸フィルムを得るための延伸方法は、一軸延伸、及び二軸延伸のいずれを採用してもよいが、二軸延伸が好ましい。中でも、好適な実施形態は、材料フィルムのTD方向に延伸倍率が高い二軸延伸である。 The material film may be an unstretched film that has not been stretched or a stretched stretched film. In general, a stretched film has a smaller tensile elongation and is easier to form a craze. Therefore, for example, a stretched film formed of a certain material and an unstretched film formed of the same material are bonded to form a multilayer material film, and crazing is performed on this, whereby only the stretched film is crazed. Can be expressed. As a stretching method for obtaining a stretched film, either uniaxial stretching or biaxial stretching may be adopted, but biaxial stretching is preferred. Especially, suitable embodiment is biaxial stretching with a high draw ratio in the TD direction of a material film.
 延伸は、公知の延伸装置を用いて行うことができる。延伸装置の例は、縦一軸延伸機、テンター延伸機、バブル延伸機、及びローラー延伸機が挙げられる。 Stretching can be performed using a known stretching apparatus. Examples of the stretching apparatus include a longitudinal uniaxial stretching machine, a tenter stretching machine, a bubble stretching machine, and a roller stretching machine.
 延伸温度は、好ましくは(Tg-30℃)以上、より好ましくは(Tg-10℃)以上であり、好ましくは(Tg+60℃)以下、より好ましくは(Tg+50℃)以下である。ここで、「Tg」とは、樹脂のガラス転移温度を表す。 The stretching temperature is preferably (Tg-30 ° C) or higher, more preferably (Tg-10 ° C) or higher, preferably (Tg + 60 ° C) or lower, more preferably (Tg + 50 ° C) or lower. Here, “Tg” represents the glass transition temperature of the resin.
 延伸倍率は、1.2倍~5倍が好ましく、1.5倍~4倍がより好ましく、2倍~3倍がさらに好ましい。二軸延伸のように異なる複数の方向に延伸を行う場合、各延伸方向における延伸倍率の積で表される総延伸倍率が、前記の範囲に収まることが好ましい。 The draw ratio is preferably 1.2 to 5 times, more preferably 1.5 to 4 times, and even more preferably 2 to 3 times. When stretching in a plurality of different directions such as biaxial stretching, it is preferable that the total stretching ratio represented by the product of the stretching ratios in each stretching direction is within the above range.
 〔7.2.孔含有部の形成〕
 材料フィルムを製造後、材料フィルムの面上に孔含有部を形成することにより、視野角拡大フィルムを製造しうる。
 孔含有部を形成する具体的な方法の例としては、クレーズ加工が挙げられる。クレーズ加工を行うことにより、孔含有部がクレーズからなる視野角拡大フィルムを、効率的に製造することができる。
[7.2. Formation of pore-containing part)
After producing the material film, a viewing angle widening film can be produced by forming a hole-containing portion on the surface of the material film.
An example of a specific method for forming the hole-containing portion is crazing. By performing the crazing process, it is possible to efficiently produce a viewing angle widening film in which the hole-containing portion is made of crazing.
 クレーズ加工は、既知の方法等の任意の方法で行うことができる。クレーズ加工の例としては、特開平6-82607号公報、特開平7-146403号公報、特開平9-166702号公報、特開平9-281306号公報、WO2007/046467号、特開2006-313262号公報、特開2009-298100号公報、及び特開2012-167159号公報に記載されている方法が挙げられる。 ク レ ー Crazing can be performed by any method such as a known method. Examples of craze processing include JP-A-6-82607, JP-A-7-146403, JP-A-9-166702, JP-A-9-281306, WO2007 / 046467, and JP-A-2006-313262. Examples thereof include methods described in Japanese Patent Laid-Open No. 2009-298100 and Japanese Patent Laid-Open No. 2012-167159.
 クレーズ加工の具体例を、図3及び図4を参照して説明する。図3は、クレーズ加工装置の一例を模式的に示す斜視図であり、図4は、図3のブレード付近を拡大して模式的に示す側面図である。図4では、装置をTD方向から観察している。 A specific example of crazing will be described with reference to FIGS. FIG. 3 is a perspective view schematically showing an example of the crazing apparatus, and FIG. 4 is a side view schematically showing the vicinity of the blade in FIG. 3 in an enlarged manner. In FIG. 4, the apparatus is observed from the TD direction.
 図3の例において、クレーズ加工装置100は、繰り出しロール41、搬送ロール42及び43、並びにブレード30を備える。ブレード30は、TD方向に平行な方向に延長するエッジ30Eを備える。
 クレーズ加工装置100の操作において、繰り出しロール41から矢印A11方向に搬送された材料フィルム10は、搬送ロール42及び43により、ブレード30のエッジ30Eに対して付勢された状態で支持されて搬送される。これにより、材料フィルム10に圧力を加えることができる。その結果、材料フィルム10の表面に、加圧による変形が生じ、TD方向に略平行な方向に延長する孔含有部20が形成され、視野角拡大フィルム1を製造することができる。
In the example of FIG. 3, the crazing apparatus 100 includes a feed roll 41, transport rolls 42 and 43, and a blade 30. The blade 30 includes an edge 30E extending in a direction parallel to the TD direction.
In the operation of the crazing apparatus 100, the material film 10 conveyed in the direction of the arrow A11 from the feeding roll 41 is supported and conveyed by the conveying rolls 42 and 43 while being urged against the edge 30E of the blade 30. The Thereby, pressure can be applied to the material film 10. As a result, deformation due to pressurization occurs on the surface of the material film 10 to form the hole containing portion 20 extending in a direction substantially parallel to the TD direction, and the viewing angle widening film 1 can be manufactured.
 クレーズ加工において、ブレード30が材料フィルム10に接する角度は、所望のクレーズが形成される角度に適宜調整しうる。当該角度は、図3及び図4の例では、エッジ30Eの延長方向から観察したブレード30の中心線30Cと、材料フィルム10の下流側の表面とがなす角度θとして表される。角度θは、10°~60°が好ましく、15°~50°がより好ましく、20°~40°がさらに好ましい。 In the crazing process, the angle at which the blade 30 contacts the material film 10 can be appropriately adjusted to an angle at which a desired craze is formed. In the example of FIGS. 3 and 4, the angle is represented as an angle θ formed by the center line 30 </ b> C of the blade 30 observed from the extending direction of the edge 30 </ b> E and the downstream surface of the material film 10. The angle θ is preferably 10 ° to 60 °, more preferably 15 ° to 50 °, and even more preferably 20 ° to 40 °.
 材料フィルムにブレードを押し当てる際の材料フィルムの張力は、所望のクレーズが形成される値に適宜調整しうる。当該張力は、100N/m~1000N/mが好ましく、300N/m~800N/mがより好ましい。 The tension of the material film when the blade is pressed against the material film can be appropriately adjusted to a value at which a desired craze is formed. The tension is preferably 100 N / m to 1000 N / m, and more preferably 300 N / m to 800 N / m.
 材料フィルムに延伸処理を施す場合、クレーズ加工は、材料フィルムの延伸処理前に行ってもよく、延伸処理と同時に行ってもよい。 When the material film is subjected to a stretching treatment, the crazing process may be performed before the material film is stretched or may be performed simultaneously with the stretching treatment.
 材料フィルムとして、2層以上の樹脂層を備える材料フィルムを用い、かかる材料フィルムにクレーズ加工を行った場合、2層以上の樹脂層の全てにクレーズが発生する場合もあり、一部の樹脂層のみにクレーズが発生する場合もある。さらに、一部の樹脂層のみにクレーズが発生する場合は、最表面の層にクレーズが発生する場合もあり、内側の層にクレーズが発生する場合もある。例えば、比較的引張伸びが小さく脆い材質のコア層と、そのおもて面及び裏面の、比較的柔軟な材質のスキン層とからなる材料フィルムにクレーズ加工を行った場合、コア層のみにクレーズが発生しうる。そのようなフィルムも、本発明の視野角拡大フィルムとして用いうる。 When a material film having two or more resin layers is used as the material film, and craze processing is performed on the material film, craze may occur in all of the two or more resin layers. Crazing may occur only on the surface. Furthermore, when craze occurs only in a part of the resin layer, craze may occur in the outermost layer, and craze may occur in the inner layer. For example, if craze processing is performed on a material film consisting of a core layer made of a brittle material with relatively small tensile elongation and a relatively soft skin layer on the front and back surfaces, only the core layer is crazed. Can occur. Such a film can also be used as the viewing angle widening film of the present invention.
 〔8.視野角拡大フィルムの用途:偏光板〕
 本発明の視野角拡大フィルムは、液晶表示装置の視野角を拡大させる用途に用いうる。但し、本発明の視野角拡大フィルムの機能は、これに限られない。例えば、本発明の視野角拡大フィルムは、視野角拡大フィルムとしての機能に加えて、それ以外の機能とを併せて発揮するものであってもよい。かかる視野角拡大フィルム以外の機能の例としては、保護フィルムとしての機能、位相差フィルムとしての機能、及び光学補償フィルムとしての機能が挙げられる。特に以下に述べる通り、偏光板において偏光板保護フィルムとしての機能を併せて発揮するものとして、好ましく用いうる。
[8. (Use of viewing angle widening film: Polarizing plate)
The viewing angle widening film of this invention can be used for the use which expands the viewing angle of a liquid crystal display device. However, the function of the viewing angle widening film of the present invention is not limited to this. For example, the viewing angle widening film of the present invention may exhibit other functions in addition to the function as the viewing angle widening film. Examples of functions other than the viewing angle widening film include a function as a protective film, a function as a retardation film, and a function as an optical compensation film. In particular, as described below, the polarizing plate can be preferably used as a material that also functions as a polarizing plate protective film.
 本発明の偏光板は、本発明の視野角拡大フィルムと、偏光子とを備える。本発明の偏光板において、視野角拡大フィルムは、偏光板保護フィルムとしても機能しうる。このような偏光板は、例えば、偏光子と視野角拡大フィルムとを貼合することにより製造しうる。本発明の偏光板において、偏光子と視野角拡大フィルムとは、接着層を介することなく直接貼合されていてもよく、接着剤により形成された接着層を介して貼合されていてもよい。さらに、偏光子と視野角拡大フィルムとの間に、さらに他の保護フィルムが介在していてもよい。 The polarizing plate of the present invention includes the viewing angle widening film of the present invention and a polarizer. In the polarizing plate of the present invention, the viewing angle widening film can also function as a polarizing plate protective film. Such a polarizing plate can be manufactured by bonding a polarizer and a viewing angle widening film, for example. In the polarizing plate of the present invention, the polarizer and the viewing angle widening film may be directly bonded without an adhesive layer, or may be bonded via an adhesive layer formed of an adhesive. . Furthermore, another protective film may be interposed between the polarizer and the viewing angle widening film.
 視野角拡大フィルムが、その一方の表面のみに孔含有部を有する場合、当該表面は、偏光子側に位置してもよく、偏光子と反対側に位置してもよい。 When the viewing angle widening film has a hole-containing portion only on one surface thereof, the surface may be located on the polarizer side or on the opposite side of the polarizer.
 本発明の偏光板は、偏光子の一方の面だけに視野角拡大フィルムを備えてもよく、両方の面に備えてもよい。偏光子の一方の面だけに視野角拡大フィルムを備える場合、偏光板は、偏光子の他方の面において、保護フィルムとして機能しうる、視野角拡大フィルム以外の任意のフィルムを備えうる。 The polarizing plate of the present invention may be provided with a viewing angle widening film only on one surface of the polarizer, or on both surfaces. When the viewing angle widening film is provided only on one surface of the polarizer, the polarizing plate can be provided with any film other than the viewing angle widening film that can function as a protective film on the other surface of the polarizer.
 本発明の偏光板においては、視野拡大フィルムは、偏光子と直接接しうる。又は本発明の偏光板は、視野拡大フィルムと偏光子との間に介在する他の層をさらに有してもよい。視野拡大フィルムが、偏光子に直接又は接着剤層のみを介して接している場合、視野拡大フィルムは、偏光板において偏光子を保護する保護フィルムとして機能しうる。
 一方、本発明の偏光板及び液晶表示装置は、既成の液晶表示装置に、視野拡大フィルムを追加するだけでも構成しうる。具体的には、視認側偏光子よりもさらに視認側に保護フィルム等の種々の構成要素を備える液晶表示装置の表示面に、視野拡大フィルムを載置することにより、視認側偏光子と視野拡大フィルムとを組み合わせ、本発明の偏光板及び液晶表示装置を構成しうる。
In the polarizing plate of the present invention, the field-enlarging film can be in direct contact with the polarizer. Or the polarizing plate of this invention may have further another layer interposed between a visual field expansion film and a polarizer. When the field expansion film is in contact with the polarizer directly or through only the adhesive layer, the field expansion film can function as a protective film for protecting the polarizer in the polarizing plate.
On the other hand, the polarizing plate and the liquid crystal display device of the present invention can also be configured by adding a field-enlarging film to an existing liquid crystal display device. Specifically, the viewing side polarizer and the field of view are enlarged by placing a field of view enlargement film on the display surface of a liquid crystal display device having various components such as a protective film on the side of viewing further than the viewing side polarizer. A polarizing plate and a liquid crystal display device of the present invention can be constituted by combining with a film.
 本発明の偏光板を、後述するVAモードの液晶表示装置において用いる場合、孔含有部の長手方向が偏光子の吸収軸に対して平行であることが好ましい。これにより、VAモードの液晶表示装置の視野角を拡大することができる。 When the polarizing plate of the present invention is used in a VA mode liquid crystal display device to be described later, it is preferable that the longitudinal direction of the hole-containing portion is parallel to the absorption axis of the polarizer. Thereby, the viewing angle of the VA mode liquid crystal display device can be expanded.
 また、本発明の偏光板を、後述するTNモードの液晶表示装置において用いる場合、液晶表示装置の表示画面を斜め方向から視認した時に階調反転する方位角度と孔含有部の長手方向とのなす角が垂直であることが好ましい。これにより、TNモードの液晶表示装置の視野角を拡大することができる。 Further, when the polarizing plate of the present invention is used in a TN mode liquid crystal display device to be described later, the azimuth angle at which the gradation is inverted when the display screen of the liquid crystal display device is viewed from an oblique direction and the longitudinal direction of the hole-containing portion are formed. The corners are preferably vertical. Thereby, the viewing angle of the TN mode liquid crystal display device can be expanded.
 偏光子は、例えば、ポリビニルアルコールフィルムにヨウ素若しくは二色性染料を吸着させた後、ホウ酸浴中で一軸延伸することによって製造しうる。また、例えば、ポリビニルアルコールフィルムにヨウ素もしくは二色性染料を吸着させ延伸し、さらに分子鎖中のポリビニルアルコール単位の一部をポリビニレン単位に変性することによっても製造しうる。さらに、偏光子として、例えば、グリッド偏光子、多層偏光子、コレステリック液晶偏光子などの、偏光を反射光と透過光とに分離する機能を有する偏光子を用いてもよい。これらの中でも、ポリビニルアルコールを含んでなる偏光子が好ましい。偏光子の偏光度は、好ましくは98%以上、より好ましくは99%以上である。偏光子の平均厚みは、好ましくは5μm~80μmである。 The polarizer can be produced, for example, by adsorbing iodine or a dichroic dye on a polyvinyl alcohol film and then uniaxially stretching in a boric acid bath. Further, for example, it can also be produced by adsorbing iodine or a dichroic dye to a polyvinyl alcohol film and stretching, and further modifying a part of the polyvinyl alcohol unit in the molecular chain to a polyvinylene unit. Furthermore, a polarizer having a function of separating polarized light into reflected light and transmitted light, such as a grid polarizer, a multilayer polarizer, and a cholesteric liquid crystal polarizer, may be used as the polarizer. Among these, a polarizer comprising polyvinyl alcohol is preferable. The polarization degree of the polarizer is preferably 98% or more, more preferably 99% or more. The average thickness of the polarizer is preferably 5 μm to 80 μm.
 偏光子と視野角拡大フィルムとを接着するための接着剤としては、光学的に透明な任意の接着剤を用いうる。接着剤の例は、水性接着剤、溶剤型接着剤、二液硬化型接着剤、紫外線硬化型接着剤、及び感圧性接着剤が挙げられる。この中でも、水性接着剤が好ましく、特にポリビニルアルコール系の水性接着剤が好ましい。また、接着剤は、1種類を単独で用いてもよく、2種類以上を任意の比率で組み合わせて用いてもよい。 As the adhesive for bonding the polarizer and the viewing angle widening film, any optically transparent adhesive can be used. Examples of the adhesive include water-based adhesives, solvent-based adhesives, two-component curable adhesives, ultraviolet curable adhesives, and pressure-sensitive adhesives. Among these, a water-based adhesive is preferable, and a polyvinyl alcohol-based water-based adhesive is particularly preferable. Moreover, an adhesive agent may be used individually by 1 type, and may be used combining two or more types by arbitrary ratios.
 接着層の平均厚みは、好ましくは0.05μm以上、より好ましくは0.1μm以上であり、好ましくは5μm以下、より好ましくは1μm以下である。 The average thickness of the adhesive layer is preferably 0.05 μm or more, more preferably 0.1 μm or more, preferably 5 μm or less, more preferably 1 μm or less.
 視野角拡大フィルムと偏光子とを貼合する方法に制限は無いが、例えば、偏光子の一方の面に必要に応じて接着剤を塗布した後、ロールラミネーターを用いて偏光子と視野角拡大フィルムとを貼り合せ、必要に応じて乾燥を行う方法が好ましい。乾燥時間及び乾燥温度は、接着剤の種類に応じて適宜選択される。 There is no limitation on the method for bonding the viewing angle widening film and the polarizer.For example, after applying an adhesive on one surface of the polarizer as necessary, a roll laminator is used to enlarge the polarizer and the viewing angle. A method of laminating the film and drying as necessary is preferable. The drying time and drying temperature are appropriately selected according to the type of adhesive.
 〔9.液晶表示装置〕
 本発明の視野角拡大フィルム、及び本発明の偏光板は、液晶表示装置に使用しうる。液晶表示装置を構成する液晶セルは、TN(Twisted Nematic)モード、VA(Virtical Alignment)モード、IPS(In-Plane Switching)モード等の公知のものを使用できるが、視野角を効果的に拡大できる観点からTNモード及びVAモードが好ましい。
[9. Liquid crystal display device)
The viewing angle widening film of the present invention and the polarizing plate of the present invention can be used in a liquid crystal display device. As the liquid crystal cell constituting the liquid crystal display device, known cells such as a TN (Twisted Nematic) mode, a VA (Virtual Alignment) mode, and an IPS (In-Plane Switching) mode can be used, but the viewing angle can be effectively expanded. From the viewpoint, the TN mode and the VA mode are preferable.
 〔9.1.TNモードの液晶表示装置〕
 本発明の視野角拡大フィルム、又は本発明の偏光板は、TNモードの液晶表示装置に使用されることが好ましい。
[9.1. TN mode liquid crystal display device]
The viewing angle widening film of the present invention or the polarizing plate of the present invention is preferably used for a TN mode liquid crystal display device.
 本発明のTNモードの液晶表示装置は、視認側から本発明の偏光板、及びTNモードの液晶セルを、この順で備え、偏光板は、その視野角拡大フィルム側の面が視認側となるよう配置され、液晶表示装置の表示画面を斜め方向から視認した時に階調反転する方位角度と、孔含有部の長手方向とのなす角が垂直である。ここでの階調反転する方位角度とは、本発明の偏光板に代えて、本発明の視野角拡大フィルムを有しない他は本発明の偏光板と同じ構成を有する偏光板を設けて観察した際における、階調反転する方位角度である。 The TN mode liquid crystal display device of the present invention includes the polarizing plate of the present invention and the TN mode liquid crystal cell in this order from the viewing side, and the polarizing plate has a viewing angle expansion film side surface on the viewing side. The angle between the azimuth angle at which the gradation is inverted when the display screen of the liquid crystal display device is viewed from an oblique direction and the longitudinal direction of the hole-containing portion is vertical. Here, the azimuth angle at which the gradation is inverted was observed by providing a polarizing plate having the same configuration as the polarizing plate of the present invention, except that the viewing angle widening film of the present invention was not used instead of the polarizing plate of the present invention. This is the azimuth angle at which the gradation is reversed.
 TNモードの液晶表示装置は、通常、TNモードの液晶セルの視認側とは反対側に偏光板及び光源を備える。視認側とは反対側に配置される偏光板としては、本発明の偏光板を使用してもよく、公知の偏光板等の、本発明の偏光板以外の偏光板を使用してもよい。また、光源としては、公知の光源等の、任意の光源を使用しうる。 A TN mode liquid crystal display device usually includes a polarizing plate and a light source on the side opposite to the viewing side of the TN mode liquid crystal cell. As the polarizing plate disposed on the side opposite to the viewing side, the polarizing plate of the present invention may be used, or a polarizing plate other than the polarizing plate of the present invention, such as a known polarizing plate, may be used. Moreover, as a light source, arbitrary light sources, such as a well-known light source, can be used.
 視認側とは、液晶表示装置の使用に際して、表示される画像の観察者が位置する側をいう。 “Viewing side” refers to the side on which the viewer of the displayed image is located when using the liquid crystal display device.
 通常、液晶表示装置を、黒表示から、明度を徐々に上げて白表示とするよう操作した場合、表示画面の輝度も徐々に上昇することになる。例えば、液晶表示装置の表示画面に8ビットグレースケール(黒表示を0、白表示を255とし、中間階調は0から255の値で表現される)を表示させるよう操作した場合、スケールを0から255まで上昇させるのに伴い、表示画面の輝度も上昇する。しかしながら、観察する方向によっては、明度を徐々に上昇させる操作を行うと、それに反して表示画面の輝度が下降する場合がある。このように、表示装置に表示させる明度を上昇又は下降させる操作と、実際の表示画面の輝度の上昇又は下降が一致しないことを、「階調反転」という。階調反転は、液晶表示装置の表示画面を斜め方向から視認した時に、ある方位角度においてみられることがある。本発明のTNモードの液晶表示装置は、表示画面を斜め方向から視認した時に階調反転する方位角度と孔含有部の長手方向とのなす角を垂直とすることにより、そのような階調反転を低減し、視野角度を拡大することができる。
 階調反転する方位角度は一方向に限られず、二方向、あるいはある程度の広がりを持った角度範囲である場合もある。その場合は、そのうちで、最も視野角を拡大したい方向を定め、当該方向と垂直な方向に、孔含有部の長手方向を設定しうる。
 本発明のTNモードの液晶表示装置において、本発明の偏光板としては、偏光子の吸収軸と孔含有部の長手方向とのなす角が45°であるものを好ましく用いうる。通常のTNモードの液晶表示装置(矩形の表示画面を有し、表示画面が略垂直方向に直立し、矩形の長辺方向が水平方向、短辺方向が略垂直方向となる状態で使用されるもの)においては、下側から観察した際に階調反転が見られる場合が多い。また、通常のTNモードの液晶表示装置においては、偏光子は、その吸収軸と表示画面水平方向とがなす角が45°である場合が多い。したがって、本発明の偏光板として、偏光子の吸収軸と孔含有部の長手方向とのなす角が45°であるものを用いた場合、偏光子の吸収軸と表示画面水平方向とがなす角が45°となり且つ孔含有部の長手方向と表示画面水平方向とがなす角度が平行となる配置を容易に行うことができるので、TNモードの液晶表示装置の視野角の拡大を容易に行うことができる。
Normally, when the liquid crystal display device is operated from black display to gradually increase brightness to white display, the luminance of the display screen also gradually increases. For example, when an operation is performed to display an 8-bit gray scale (black display is 0, white display is 255, and intermediate gradation is expressed by a value from 0 to 255) on the display screen of the liquid crystal display device, the scale is 0. The luminance of the display screen also increases with the increase from 255 to 255. However, depending on the direction of observation, when the operation for gradually increasing the brightness is performed, the brightness of the display screen may decrease on the contrary. In this way, the operation of increasing or decreasing the brightness displayed on the display device and the actual increase or decrease of the luminance of the display screen do not coincide with each other is referred to as “gradation inversion”. Gradation inversion may be seen at a certain azimuth angle when the display screen of the liquid crystal display device is viewed from an oblique direction. The TN mode liquid crystal display device according to the present invention has such a gradation inversion by making the angle formed by the azimuth angle at which the gradation is inverted when the display screen is viewed from an oblique direction and the longitudinal direction of the hole-containing portion perpendicular to each other. And the viewing angle can be enlarged.
The azimuth angle for gradation inversion is not limited to one direction, but may be two directions or an angle range having a certain extent. In that case, the direction in which the viewing angle is most desired to be expanded can be determined, and the longitudinal direction of the hole-containing portion can be set in a direction perpendicular to the direction.
In the TN mode liquid crystal display device of the present invention, as the polarizing plate of the present invention, one having an angle formed by the absorption axis of the polarizer and the longitudinal direction of the hole-containing portion is preferably 45 °. Normal TN mode liquid crystal display device (with a rectangular display screen, used in a state where the display screen stands upright in a substantially vertical direction, the long side direction of the rectangle is horizontal and the short side direction is substantially vertical) In many cases, gradation inversion is often observed when viewed from below. In a normal TN mode liquid crystal display device, the angle between the absorption axis of the polarizer and the horizontal direction of the display screen is often 45 °. Therefore, when the polarizing plate of the present invention has an angle of 45 ° between the absorption axis of the polarizer and the longitudinal direction of the hole-containing portion, the angle formed between the absorption axis of the polarizer and the horizontal direction of the display screen Can be easily arranged so that the angle formed by the longitudinal direction of the hole-containing portion and the horizontal direction of the display screen is parallel, so that the viewing angle of the TN mode liquid crystal display device can be easily increased. Can do.
 〔9.2.VAモードの液晶表示装置〕
 本発明の視野角拡大フィルム、又は本発明の偏光板はまた、VAモードの液晶表示装置に使用されることが好ましい。
[9.2. VA mode liquid crystal display device]
The viewing angle widening film of the present invention or the polarizing plate of the present invention is also preferably used in a VA mode liquid crystal display device.
 本発明のVAモードの液晶表示装置は、視認側から、本発明の偏光板、及びVAモードの液晶セルを、この順で備え、偏光板は、その視野角拡大フィルム側の面が視認側となるよう配置される。 The VA mode liquid crystal display device of the present invention comprises the polarizing plate of the present invention and the VA mode liquid crystal cell in this order from the viewing side, and the polarizing plate has a viewing angle expansion film side surface on the viewing side. It is arranged to become.
 VAモードの液晶表示装置は、通常、VAモードの液晶セルの視認側とは反対側に偏光板及び光源を備える。視認側とは反対側に配置される偏光板としては、本発明の偏光板を使用してもよく、公知の偏光板等の、本発明の偏光板以外の偏光板を使用してもよい。また、光源としては、公知の光源等の、任意の光源を使用しうる。 VA mode liquid crystal display devices usually include a polarizing plate and a light source on the side opposite to the viewing side of the VA mode liquid crystal cell. As the polarizing plate disposed on the side opposite to the viewing side, the polarizing plate of the present invention may be used, or a polarizing plate other than the polarizing plate of the present invention, such as a known polarizing plate, may be used. Moreover, as a light source, arbitrary light sources, such as a well-known light source, can be used.
 本発明のVAモードの液晶表示装置において、本発明の偏光板としては、孔含有部の長手方向が、偏光子の吸収軸に対して平行又は垂直であるものを好ましく用いうる。通常の液晶表示装置において、このような偏光板を配置する場合において、孔含有部の長手方向と表示画面の長辺方向との関係は平行又は垂直であることが好ましい。孔含有部の長手方向は、視野角を拡大することが求められる方位角方向に対して垂直な方向としうる。例えば、矩形の表示画面を有する表示装置において、その長辺方向における視野角を拡大することが求められる場合においては、孔含有部の長手方向は、その短辺方向に平行な方向に配置することが好ましい。孔含有部の長手方向は、通常は偏光子の吸収軸に対して平行又は垂直な方向としうる。このような配置とすることにより、VAモードの液晶表示装置の視野角を拡大することができる。 In the VA mode liquid crystal display device of the present invention, as the polarizing plate of the present invention, those in which the longitudinal direction of the hole-containing portion is parallel or perpendicular to the absorption axis of the polarizer can be preferably used. In the case of arranging such a polarizing plate in a normal liquid crystal display device, the relationship between the longitudinal direction of the hole-containing portion and the long side direction of the display screen is preferably parallel or vertical. The longitudinal direction of the hole-containing portion can be a direction perpendicular to the azimuth direction in which the viewing angle is required to be enlarged. For example, in a display device having a rectangular display screen, when it is required to enlarge the viewing angle in the long side direction, the longitudinal direction of the hole-containing portion should be arranged in a direction parallel to the short side direction. Is preferred. The longitudinal direction of the hole-containing portion can be usually a direction parallel or perpendicular to the absorption axis of the polarizer. With such an arrangement, the viewing angle of the VA mode liquid crystal display device can be increased.
 以下、実施例を示して本発明について具体的に説明する。ただし、本発明は以下の実施例に限定されるものではなく、本発明の請求の範囲及びその均等の範囲を逸脱しない範囲において任意に変更して実施しうる。 Hereinafter, the present invention will be described in detail with reference to examples. However, the present invention is not limited to the following examples, and can be implemented with any modifications without departing from the scope of the claims of the present invention and the equivalents thereof.
 以下の説明において、量を表す「%」及び「部」は、別に断らない限り重量基準である。以下の操作は、別に断らない限り、常温常圧大気中にて行った。 In the following description, “%” and “part” representing the amount are based on weight unless otherwise specified. The following operations were performed in a normal temperature and normal pressure atmosphere unless otherwise specified.
 〔評価方法〕
 (孔含有層の屈折率)
 実施例及び比較例で得られた視野拡大フィルムを、孔含有層を構成する樹脂のTg又はTm以上であり、(Tg+20)℃以下又は(Tm+20)℃以下の適切な温度にて、クレーズが消失して透明になるまでプレスし、その後、孔含有層の屈折率を測定した。屈折率の測定装置としては屈折率・膜厚測定装置(アイリックス社製「プリズムカプラModel2010/M」)を用いた。
〔Evaluation methods〕
(Refractive index of pore-containing layer)
The field-expanding films obtained in the examples and comparative examples are Tg or Tm or higher of the resin constituting the pore-containing layer, and the craze disappears at an appropriate temperature of (Tg + 20) ° C. or lower or (Tm + 20) ° C. or lower. And pressed until transparent, and then the refractive index of the hole-containing layer was measured. As a refractive index measuring device, a refractive index / film thickness measuring device (“Prism Coupler Model 2010 / M” manufactured by Irix Corporation) was used.
 (結晶性の判定)
 結晶性の判定対象物について、示差走査熱量計(DSC)を用いて、JIS K7121に従い、10℃/分の昇温速度(昇温モード)で分析を行い、吸熱ピークが存在した場合に、結晶性樹脂と判定した。
(Determination of crystallinity)
The crystallinity determination object is analyzed using a differential scanning calorimeter (DSC) according to JIS K7121 at a heating rate of 10 ° C./min (temperature increasing mode). It was determined to be a functional resin.
 (引張伸び)
 測定対象物の樹脂の、単層厚み20μmのフィルムを用意した。実施例1以外については、実施例及び比較例で得た厚み20mmのコア層用のフィルムをそのまま用いた。実施例1においては、使用した二軸延伸ポリプロピレンフィルムと同じ材質で厚みが20μmである製品を入手した。フィルムをダンベル形状に打抜き、試験片とした。これについて、ISO527-3(試験速度:50mm/min)にて引張伸びを測定した。
(Tensile elongation)
A film having a single-layer thickness of 20 μm, which is a resin to be measured, was prepared. Except for Example 1, the film for core layer having a thickness of 20 mm obtained in Examples and Comparative Examples was used as it was. In Example 1, a product having the same material as the biaxially stretched polypropylene film used and a thickness of 20 μm was obtained. The film was punched into a dumbbell shape to obtain a test piece. About this, tensile elongation was measured by ISO527-3 (test speed: 50 mm / min).
 (白輝度、コントラスト比、及びΔγ)
 実施例及び比較例の液晶表示装置について、白輝度、コントラスト比、及びΔγを測定した。
 測定には、分光放射計(トプコン社製、製品名「SR-LEDW」)を用いた。白輝度及びコントラスト比は、表示装置の正面方向(極角0°)から測定した。測定に際し、装置の表示面に照射される光の照度は0ルクスとした。白表示時の輝度を白輝度(単位:cd/m)として求めた。また、(白表示時の輝度)/(黒表示時の輝度)の比をコントラスト比として求めた。高い白輝度は、輝度が良好であることを示す。高いコントラスト比は、コントラスト比が良好であることを示す。低いΔγは、視野角特性が良好であることを示す。
(White brightness, contrast ratio, and Δγ)
For the liquid crystal display devices of the example and the comparative example, white luminance, contrast ratio, and Δγ were measured.
For the measurement, a spectroradiometer (manufactured by Topcon Corporation, product name “SR-LEDW”) was used. The white luminance and contrast ratio were measured from the front direction (polar angle 0 °) of the display device. In the measurement, the illuminance of light irradiated on the display surface of the apparatus was 0 lux. The luminance during white display was determined as white luminance (unit: cd / m 2 ). Further, a ratio of (brightness during white display) / (brightness during black display) was obtained as a contrast ratio. High white luminance indicates good luminance. A high contrast ratio indicates a good contrast ratio. A low Δγ indicates that the viewing angle characteristics are good.
 また、256階調のグレースケールにおける0(黒)~255(白)までの各階調の色を表示し、正面方向及び極角75°の方向から輝度を観察した。極角75°の方向の方位角は、孔含有部の長手方向と垂直な、表示装置面内方向とした。実施例においては、孔含有部の長手方向と垂直な、表示装置面内方向とし、比較例においては、各実施例に対応した表示装置面内方向とした。それぞれの方向の観察において、グレースケール0における輝度を0%、グレースケール255における輝度を100%とした規格化輝度を計算し、グレースケールと規格化輝度との関係を求めた。グレースケールのそれぞれの階調において、正面方向の規格化輝度と極角75°方向の規格化輝度との差の絶対値を求め、それらの値のうちの最大値を、Δγ(%)として得た。 Also, colors of each gradation from 0 (black) to 255 (white) in a 256 gradation gray scale were displayed, and the luminance was observed from the front direction and a polar angle of 75 °. The azimuth angle in the direction of the polar angle of 75 ° was the in-plane direction of the display device perpendicular to the longitudinal direction of the hole-containing portion. In the examples, the in-plane direction of the display device perpendicular to the longitudinal direction of the hole-containing portion was used, and in the comparative example, the in-plane direction of the display device corresponding to each example was used. In the observation in each direction, the normalized luminance was calculated by setting the luminance at the gray scale 0 to 0% and the luminance at the gray scale 255 to 100%, and the relationship between the gray scale and the normalized luminance was obtained. For each grayscale gradation, the absolute value of the difference between the normalized luminance in the front direction and the normalized luminance in the polar angle 75 ° direction is obtained, and the maximum value among these values is obtained as Δγ (%). It was.
 〔実施例1〕
 (1-1.材料フィルム)
 幅300mm、厚み15μmの無延伸ポリプロピレンフィルム(フタムラ化学(株)社製)、及び厚み15μmの二軸延伸ポリプロピレンフィルム(フタムラ化学(株)社製)を用意した。
 二軸延伸ポリプロピレンフィルムを判定対象物として、それを構成する樹脂の結晶性を判定したところ、結晶性であった。
 二軸延伸ポリプロピレンフィルムを測定対象物として、引張伸びを測定したところ、引張伸びは5%であった。
 無延伸ポリプロピレンフィルムと、二軸延伸ポリプロピレンフィルムとを、サーマルラミネート法で貼り合せ、材料フィルムを得た。
[Example 1]
(1-1. Material film)
An unstretched polypropylene film (manufactured by Futamura Chemical Co., Ltd.) having a width of 300 mm and a thickness of 15 μm and a biaxially stretched polypropylene film (manufactured by Futamura Chemical Co., Ltd.) having a thickness of 15 μm were prepared.
It was crystallinity when the crystallinity of resin which comprises a biaxially stretched polypropylene film as a judgment object was judged.
When tensile elongation was measured using a biaxially stretched polypropylene film as a measurement object, the tensile elongation was 5%.
An unstretched polypropylene film and a biaxially stretched polypropylene film were bonded together by a thermal laminating method to obtain a material film.
 (1-2.視野角拡大フィルム)
 図3及び図4に概略的に示す装置を用いて、視野角拡大フィルムの製造を行った。装置において、ブレード30としては、SUS製のブレード(ブレードの先端R=0.2mm)を採用した。
 (1-1)で得た材料フィルムを、その無延伸ポリプロピレンフィルム側の面がブレード30に接するように配置し、材料フィルム10をブレード30に押し当て、材料フィルム10の張力500N/mで、矢印A11の方向に50mm/minの速度で搬送させてクレーズ加工を行った。
 クレーズ加工に際して、ブレード30のエッジ30Eの方向は、材料フィルムの幅方向(TD方向)とした。エッジ30Eの延長方向から観察したブレード30の中心線30Cと、材料フィルム10の下流側の表面とがなす角度θは20°とした。これにより、視野角拡大フィルムを製造した。
(1-2. Viewing angle expansion film)
Using the apparatus schematically shown in FIGS. 3 and 4, a viewing angle widening film was produced. In the apparatus, a blade made of SUS (blade tip R = 0.2 mm) was adopted as the blade 30.
The material film obtained in (1-1) is disposed so that the non-stretched polypropylene film side surface is in contact with the blade 30, the material film 10 is pressed against the blade 30, and the tension of the material film 10 is 500 N / m. Crazing was carried out by conveying at a speed of 50 mm / min in the direction of arrow A11.
At the time of crazing, the direction of the edge 30E of the blade 30 was the width direction (TD direction) of the material film. The angle θ formed by the center line 30C of the blade 30 observed from the extending direction of the edge 30E and the downstream surface of the material film 10 was 20 °. This produced the viewing angle expansion film.
 得られた視野角拡大フィルムの孔含有部は、二軸延伸ポリプロピレンフィルム側に発現した。その孔含有部は、略直線状の形状のクレーズであり、孔含有部の長手方向は、互いに略平行であり、フィルムのTD方向と略平行であった。孔含有部の間隔Pは、20μm以下のランダムな間隔であった。個々の孔含有部の幅の平均値は300nm、孔含有部の深さの平均値は15μm、フィブリルの直径の平均値は20nmであった。これらの値は、クレーズフィルムの任意の箇所3点を選択し、走査型電子顕微鏡で25μm角の面積を観察することにより求めた。 The pore-containing part of the obtained viewing angle widening film was expressed on the biaxially oriented polypropylene film side. The hole-containing part was a craze having a substantially linear shape, and the longitudinal directions of the hole-containing part were substantially parallel to each other and substantially parallel to the TD direction of the film. The interval P between the hole-containing portions was a random interval of 20 μm or less. The average value of the width of each hole-containing part was 300 nm, the average value of the depth of the hole-containing part was 15 μm, and the average value of the fibril diameter was 20 nm. These values were determined by selecting three arbitrary points on the craze film and observing a 25 μm square area with a scanning electron microscope.
 得られた視野角拡大フィルムについて、その孔含有層である二軸延伸ポリプロピレンフィルム部分の屈折率を測定した。 About the obtained viewing angle expansion film, the refractive index of the biaxially-stretched polypropylene film part which is the hole containing layer was measured.
 (1-3.液晶表示装置の製造)
 直線偏光VAモードの液晶表示装置(BenQ製、27インチ、型式GW2760HS)の視認側表面の偏光板に、(1-2)で得られた視野角拡大フィルムを貼合した。貼合に際しては、視認側偏光板における偏光子の吸収軸と、視野角拡大フィルムの孔含有部の長手方向とのなす角が90になり、且つ、孔含有部の長手方向が矩形の表示画面の短辺方向に対して平行となるように、これらの向きを調整した。また、視野角拡大フィルムの貼合は、孔含有部が形成された側の面が視認側となるように行った。これにより、本発明の液晶表示装置を得た。
(1-3. Manufacture of liquid crystal display device)
The viewing angle widening film obtained in (1-2) was bonded to the polarizing plate on the viewing side surface of a linearly polarized VA mode liquid crystal display device (BenQ, 27-inch, model GW2760HS). At the time of pasting, the angle formed by the absorption axis of the polarizer in the viewing side polarizing plate and the longitudinal direction of the hole-containing portion of the viewing angle widening film is 90, and the longitudinal direction of the hole-containing portion is a rectangular display screen These directions were adjusted to be parallel to the short side direction. Further, the viewing angle widening film was bonded so that the surface on which the hole-containing portion was formed became the visual recognition side. Thereby, the liquid crystal display device of the present invention was obtained.
 (1-4.評価)
 (1-3)で得られた液晶表示装置について、白輝度、コントラスト比、及びΔγを測定した。
(1-4. Evaluation)
With respect to the liquid crystal display device obtained in (1-3), white luminance, contrast ratio, and Δγ were measured.
 〔実施例2〕
 (2-1.ブロック共重合体[F1]の製造)
 十分に乾燥し窒素置換した、攪拌装置を備えたステンレス鋼製反応器に、脱水シクロヘキサン256部、脱水スチレン25.0部、及びジ-n-ブチルエーテル0.65部を仕込み、60℃で攪拌しながらn-ブチルリチウム(15%シクロヘキサン溶液)0.82部を添加して重合反応を開始した。さらに、攪拌しながら60℃で60分反応させた。この時点での重合転化率は99.5%であった。反応温度は、反応停止まで60℃を維持した。
 次に、反応溶液中に、スチレンモノマー25部とイソプレンモノマー25部からなる混合モノマー50部を150分間に亘って連続的に添加し、添加終了後そのまま20分間攪拌を続けた。この時点での重合転化率は99.5%であった。その後、更に、脱水スチレンを25.0部加え、60分攪拌した。この時点での重合転化率はほぼ100%であった。次いで、反応液にイソプロピルアルコール0.5部を加えて反応を停止させ、ブロック共重合体[F1]を含む重合反応溶液を得た。得られたブロック共重合体[F1]の重量平均分子量(Mw)は58,000、分子量分布(Mw/Mn)は1.03であった。
[Example 2]
(2-1. Production of block copolymer [F1])
A stainless steel reactor equipped with a stirrer and thoroughly dried and purged with nitrogen was charged with 256 parts of dehydrated cyclohexane, 25.0 parts of dehydrated styrene, and 0.65 part of di-n-butyl ether and stirred at 60 ° C. Then, 0.82 part of n-butyllithium (15% cyclohexane solution) was added to initiate the polymerization reaction. Furthermore, it was made to react at 60 degreeC for 60 minutes, stirring. The polymerization conversion rate at this time was 99.5%. The reaction temperature was maintained at 60 ° C. until the reaction was stopped.
Next, 50 parts of a mixed monomer composed of 25 parts of styrene monomer and 25 parts of isoprene monomer was continuously added to the reaction solution over 150 minutes, and stirring was continued for 20 minutes after completion of the addition. The polymerization conversion rate at this time was 99.5%. Thereafter, 25.0 parts of dehydrated styrene was further added and stirred for 60 minutes. The polymerization conversion rate at this point was almost 100%. Next, 0.5 part of isopropyl alcohol was added to the reaction solution to stop the reaction, and a polymerization reaction solution containing a block copolymer [F1] was obtained. The obtained block copolymer [F1] had a weight average molecular weight (Mw) of 58,000 and a molecular weight distribution (Mw / Mn) of 1.03.
 (2-2.水素化ブロック共重合体[G1]の製造)
 (2-1)で得た重合反応溶液を、攪拌装置を備えた耐圧反応器に移送し、水素化触媒としてシリカ-アルミナ担持型ニッケル触媒(E22U、ニッケル担持量60%;日揮化学工業社製)4.0部及び脱水シクロヘキサン350部を添加して混合した。反応器内部を水素ガスで置換し、さらに溶液を攪拌しながら水素を供給し、温度170℃、圧力4.5MPaにて6時間水素化反応を行った。
 水素化反応終了後、反応溶液をろ過して水素化触媒を除去した。ろ液に、フェノール系酸化防止剤であるペンタエリスリチル・テトラキス[3-(3,5-ジ-t-ブチル-4-ヒドロキシフェニル)プロピオネート](製品名「AO60」、ADEKA社製)0.1部を溶解したキシレン溶液1.0部を添加して溶解し、溶液とした。
 次いで、上記溶液を、円筒型濃縮乾燥器(日立製作所社製、製品名「コントロ」)を用いて、温度260℃、圧力0.001MPa以下で処理し、溶液から溶媒であるシクロヘキサン、キシレン及びその他の揮発成分を除去し、溶融した樹脂を得た。これを濃縮乾燥器に連結した孔径20μmのステンレス製焼結フィルターを備えたポリマーフィルター(富士フィルター社製)により、温度260℃でろ過した後、ダイから溶融ポリマーをストランド状に押出し、冷却し、ペレタイザーによりペレットに成形した。これにより、水素化ブロック共重合体[G1]を含む、樹脂[G1]のペレットを得た。
 得られた樹脂[G1]における水素化ブロック共重合体[G1]は、Stと、スチレン由来の繰り返し単位とイソプレン由来の繰り返し単位とが共存するブロック(以下、適宜「St/Ip」という。)と、Ipとからなる3元ブロック共重合体であり、それぞれのブロックの重量比は、St:St/Ip:St=25:25/25:25であった。該ブロック共重合体のMwは59,000、Mw/Mnは1.05、水素化率はほぼ100%、熱軟化温度Tsは110℃であった。
(2-2. Production of hydrogenated block copolymer [G1])
The polymerization reaction solution obtained in (2-1) was transferred to a pressure-resistant reactor equipped with a stirrer, and a silica-alumina supported nickel catalyst (E22U, nickel supported amount 60%; manufactured by JGC Chemical Industries, Ltd.) as a hydrogenation catalyst. ) 4.0 parts and 350 parts dehydrated cyclohexane were added and mixed. The inside of the reactor was replaced with hydrogen gas, and hydrogen was supplied while stirring the solution. A hydrogenation reaction was performed at a temperature of 170 ° C. and a pressure of 4.5 MPa for 6 hours.
After completion of the hydrogenation reaction, the reaction solution was filtered to remove the hydrogenation catalyst. To the filtrate, a phenolic antioxidant pentaerythrityl tetrakis [3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate] (product name “AO60”, manufactured by ADEKA) 0. 1.0 part of a xylene solution in which 1 part was dissolved was added and dissolved to obtain a solution.
Next, the above solution is treated at a temperature of 260 ° C. and a pressure of 0.001 MPa or less using a cylindrical concentrating dryer (manufactured by Hitachi, Ltd., product name “Contro”). The volatile component was removed to obtain a molten resin. This was filtered at a temperature of 260 ° C. with a polymer filter (manufactured by Fuji Filter Co., Ltd.) equipped with a stainless sintered filter having a pore diameter of 20 μm connected to a concentration dryer, and then the molten polymer was extruded from the die into a strand shape, cooled, The pellet was formed by a pelletizer. This obtained pellets of resin [G1] containing hydrogenated block copolymer [G1].
The hydrogenated block copolymer [G1] in the obtained resin [G1] is a block in which St, a repeating unit derived from styrene and a repeating unit derived from isoprene coexist (hereinafter referred to as “St / Ip” as appropriate). The weight ratio of each block was St: St / Ip: St = 25: 25/25: 25. The block copolymer had Mw of 59,000, Mw / Mn of 1.05, a hydrogenation rate of almost 100%, and a thermal softening temperature Ts of 110 ° C.
 (2-3.ブロック共重合体[F2]の製造)
 攪拌装置を備え、内部が十分に窒素置換された反応器に、脱水シクロヘキサン270部、脱水スチレン75部及びジ-n-ブチルエーテル7.0部を入れた。全容を60℃で攪拌しながら、n-ブチルリチウム(15%シクロヘキサン溶液)5.6部を加えて重合を開始させた。引続き全容を60℃で60分間攪拌した。反応温度は、反応停止まで60℃を維持した。
 この時点(重合第1段階)での重合転化率は99.4%であった。
(2-3. Production of block copolymer [F2])
In a reactor equipped with a stirrer and thoroughly purged with nitrogen, 270 parts of dehydrated cyclohexane, 75 parts of dehydrated styrene and 7.0 parts of di-n-butyl ether were placed. While stirring the whole volume at 60 ° C., 5.6 parts of n-butyllithium (15% cyclohexane solution) was added to initiate polymerization. Subsequently, the whole volume was stirred at 60 ° C. for 60 minutes. The reaction temperature was maintained at 60 ° C. until the reaction was stopped.
The polymerization conversion rate at this point (polymerization first stage) was 99.4%.
 次に、反応液に、脱水イソプレン15部を40分間に亘って連続的に添加し、添加終了後そのまま30分間攪拌を続けた。この時点(重合第2段階)での重合転化率は99.8%であった。
 その後、更に、反応液に脱水スチレン10部を、30分間に亘って連続的に添加し、添加終了後そのまま30分攪拌した。この時点(重合第3段階)での重合転化率はほぼ100%であった。
Next, 15 parts of dehydrated isoprene was continuously added to the reaction solution over 40 minutes, and stirring was continued for 30 minutes as it was after the addition was completed. The polymerization conversion rate at this point (polymerization second stage) was 99.8%.
Thereafter, 10 parts of dehydrated styrene was continuously added to the reaction solution over 30 minutes, and stirred for 30 minutes as it was after completion of the addition. The polymerization conversion rate at this point (polymerization third stage) was almost 100%.
 ここで、イソプロピルアルコール1.0部を加えて反応を停止させることによって、[D1]-[E]-[D2]型のブロック共重合体[F2]を含む重合体溶液を得た。得られたブロック共重合体[F2]においては、Mw[F2]=82,400、Mw/Mnは1.32、wA:wB=85:15であった。 Here, 1.0 part of isopropyl alcohol was added to stop the reaction to obtain a polymer solution containing a block copolymer [F2] of [D1]-[E]-[D2] type. In the obtained block copolymer [F2], Mw [F2] = 82,400, Mw / Mn was 1.32 and wA: wB = 85: 15.
 (2-4.水素化ブロック共重合体[G2]の製造)
 (2-3)で得た重合体溶液を、攪拌装置を備えた耐圧反応器に移送し、水素化触媒として、珪藻土担持型ニッケル触媒(製品名「E22U」、ニッケル担持量60%、日揮触媒化成社製)4.0部、及び脱水シクロヘキサン30部を添加して混合した。反応器内部を水素ガスで置換し、さらに溶液を攪拌しながら水素を供給し、温度190℃、圧力4.5MPaにて6時間水素化反応を行った。
 水素化反応により得られた反応溶液には、水素化ブロック共重合体[G2]が含まれていた。水素化ブロック共重合体[G2]のMw[G2]は71,800、分子量分布Mw/Mnは1.30、水素化率はほぼ100%であった。
(2-4. Production of hydrogenated block copolymer [G2])
The polymer solution obtained in (2-3) was transferred to a pressure-resistant reactor equipped with a stirrer, and a diatomaceous earth supported nickel catalyst (product name “E22U”, nickel supported amount 60%, JGC catalyst) as a hydrogenation catalyst. 4.0 parts of Kasei Co., Ltd.) and 30 parts of dehydrated cyclohexane were added and mixed. The inside of the reactor was replaced with hydrogen gas, and hydrogen was supplied while stirring the solution. A hydrogenation reaction was performed at a temperature of 190 ° C. and a pressure of 4.5 MPa for 6 hours.
The reaction solution obtained by the hydrogenation reaction contained the hydrogenated block copolymer [G2]. Mw [G2] of the hydrogenated block copolymer [G2] was 71,800, the molecular weight distribution Mw / Mn was 1.30, and the hydrogenation rate was almost 100%.
 水素化反応終了後、反応溶液を濾過して水素化触媒を除去した後、フェノール系酸化防止剤であるペンタエリスリチル・テトラキス[3-(3,5-ジ-t-ブチル-4-ヒドロキシフェニル)プロピオネート](製品名「AO60」、ADEKA社製)0.3部を溶解したキシレン溶液2.0部を添加して溶解し、溶液とした。
 次いで、上記溶液を、円筒型濃縮乾燥器(製品名「コントロ」、日立製作所社製)を用いて、温度260℃、圧力0.001MPa以下で処理し、溶液からシクロヘキサン、キシレン及びその他の揮発成分を除去し、溶融した樹脂を得た。これをダイからストランド状に押出し、冷却し、ペレタイザーによりペレットに成形した。これにより、水素化ブロック共重合体[G2]を含む、樹脂[G2]のペレット95部を製造した。
 得られた樹脂[G2]における水素化ブロック共重合体[G2]は、Mw[G2]=68,500、Mw/Mn=1.30、Ts=139℃であった。
 樹脂[G2]を判定対象物として、結晶性を判定したところ、非晶性であった。
 樹脂[G2]を測定対象物として、引張伸びを測定したところ、引張伸びは4%であった。
After completion of the hydrogenation reaction, the reaction solution is filtered to remove the hydrogenation catalyst, and then the phenol-based antioxidant pentaerythrityl tetrakis [3- (3,5-di-t-butyl-4-hydroxyphenyl) ) Propionate] (product name “AO60”, manufactured by ADEKA) 2.0 parts of xylene solution in which 0.3 part was dissolved was added and dissolved to obtain a solution.
Next, the above solution is treated at a temperature of 260 ° C. and a pressure of 0.001 MPa or less using a cylindrical concentrating dryer (product name “Contro”, manufactured by Hitachi, Ltd.), and cyclohexane, xylene and other volatile components are removed from the solution. And a molten resin was obtained. This was extruded from a die into a strand, cooled, and formed into pellets by a pelletizer. As a result, 95 parts of a pellet of the resin [G2] containing the hydrogenated block copolymer [G2] was produced.
The obtained hydrogenated block copolymer [G2] in the resin [G2] had Mw [G2] = 68,500, Mw / Mn = 1.30, and Ts = 139 ° C.
When the crystallinity was determined using the resin [G2] as the determination target, it was amorphous.
When the tensile elongation was measured using the resin [G2] as an object to be measured, the tensile elongation was 4%.
 (2-5.材料フィルムの調製)
 材料フィルムとして、スキン層/コア層/スキン層の、2種3層の層構成を有する多層のフィルムを成形した。成形には、共押出成形用のフィルム成形装置を用いた。スキン層の材料としては、(2-2)で得た樹脂[G1]を用いた。コア層の材料としては、(2-4)で得た樹脂[G2]を用いた。
 得られた材料フィルムは、幅300mm、各スキン層の厚み10μm、コア層厚み20μmであり、材料フィルム全体の厚みは40μmであった。
 (2-6.視野角拡大フィルムの製造)
 図3及び図4に概略的に示す装置を用いて、視野角拡大フィルムの製造を行った。装置において、ブレード30としては、SUS製のブレード(ブレードの先端R=0.2mm)を採用した。
 (2-5)で得た材料フィルムを、その一方の面がブレード30に接するように配置し、材料フィルム10をブレード30に押し当て、材料フィルム10の張力450N/mで、矢印A11の方向に50mm/minの速度で搬送させてクレーズ加工を行った。
 クレーズ加工に際して、ブレード30のエッジ30Eの方向は、材料フィルムの幅方向(TD方向)とした。エッジ30Eの延長方向から観察したブレード30の中心線30Cと、材料フィルム10の下流側の表面とがなす角度θは20°とした。これにより、視野角拡大フィルムを製造した。
(2-5. Preparation of material film)
As a material film, a multilayer film having a layer structure of two types and three layers of skin layer / core layer / skin layer was formed. For molding, a film forming apparatus for coextrusion molding was used. As the material for the skin layer, the resin [G1] obtained in (2-2) was used. As the material for the core layer, the resin [G2] obtained in (2-4) was used.
The obtained material film had a width of 300 mm, a thickness of each skin layer of 10 μm, a core layer thickness of 20 μm, and a total thickness of the material film of 40 μm.
(2-6. Production of wide viewing angle film)
Using the apparatus schematically shown in FIGS. 3 and 4, a viewing angle widening film was produced. In the apparatus, a blade made of SUS (blade tip R = 0.2 mm) was adopted as the blade 30.
The material film obtained in (2-5) is arranged so that one surface thereof is in contact with the blade 30, the material film 10 is pressed against the blade 30, and the tension of the material film 10 is 450 N / m, and the direction of the arrow A11 Was carried out at a speed of 50 mm / min for crazing.
At the time of crazing, the direction of the edge 30E of the blade 30 was the width direction (TD direction) of the material film. The angle θ formed by the center line 30C of the blade 30 observed from the extending direction of the edge 30E and the downstream surface of the material film 10 was 20 °. This produced the viewing angle expansion film.
 得られた視野角拡大フィルムの孔含有部は、コア層に発現した。その孔含有部は、略直線状の形状のクレーズであり、孔含有部の長手方向は、互いに略平行であり、フィルムのTD方向と略平行であった。孔含有部の間隔Pは、1.2μm以下のランダムな間隔であった。個々の孔含有部の幅の平均値は250nm、孔含有部の深さの平均値は20μm、フィブリルの直径の平均値は5nmであった。これらの値は、クレーズフィルムの任意の箇所3点を選択し、走査型電子顕微鏡で25μm角の面積を観察することにより求めた。 The pore-containing part of the obtained viewing angle widening film was expressed in the core layer. The hole-containing part was a craze having a substantially linear shape, and the longitudinal directions of the hole-containing part were substantially parallel to each other and substantially parallel to the TD direction of the film. The interval P between the hole-containing portions was a random interval of 1.2 μm or less. The average value of the width of each hole-containing part was 250 nm, the average value of the depth of the hole-containing part was 20 μm, and the average value of the fibril diameter was 5 nm. These values were determined by selecting three arbitrary points on the craze film and observing a 25 μm square area with a scanning electron microscope.
 得られた視野角拡大フィルムについて、その孔含有層の屈折率を測定した。孔含有層がコア層であったため、孔含有層の屈折率の測定においては、コア層の屈折率を測定した。 For the obtained viewing angle widening film, the refractive index of the pore-containing layer was measured. Since the hole-containing layer was a core layer, the refractive index of the core layer was measured in measuring the refractive index of the hole-containing layer.
 (2-7.液晶表示装置の製造)
 直線偏光VAモードの液晶表示装置(実施例1の(1-3)で用いたものと同じ)の視認側表面の偏光板に、(2-6)で得られた視野角拡大フィルムを貼合した。貼合に際しては、視認側偏光板における偏光子の吸収軸と、視野角拡大フィルムの孔含有部の長手方向とのなす角が90になり、且つ、孔含有部の長手方向が矩形の表示画面の短辺方向に対して平行となるように、これらの向きを調整した。これにより、本発明の液晶表示装置を得た。
(2-7. Manufacture of liquid crystal display devices)
The viewing angle widening film obtained in (2-6) is bonded to the polarizing plate on the viewing side surface of the linearly polarized VA mode liquid crystal display device (same as that used in (1-3) of Example 1). did. At the time of pasting, the angle formed by the absorption axis of the polarizer in the viewing side polarizing plate and the longitudinal direction of the hole-containing portion of the viewing angle widening film is 90, and the longitudinal direction of the hole-containing portion is a rectangular display screen These directions were adjusted to be parallel to the short side direction. Thereby, the liquid crystal display device of the present invention was obtained.
 (2-8.評価)
 (2-7)で得られた液晶表示装置について、白輝度、コントラスト比、及びΔγを測定した。
(2-8. Evaluation)
The liquid crystal display device obtained in (2-7) was measured for white luminance, contrast ratio, and Δγ.
 〔実施例3〕
 下記の変更点の他は、実施例2と同じ操作により、液晶表示装置及びその構成要素を得て評価した。
 ・(2-6)の視野角拡大フィルムの製造において、SUS製のブレードを、先端R=0.2mmのものから先端R=0.5mmのものに変更した。
 ・(2-6)の視野角拡大フィルムの製造において、材料フィルムの張力を、450N/mから300N/mに変更した。
Example 3
Except for the following changes, a liquid crystal display device and its components were obtained and evaluated by the same operation as in Example 2.
In the production of the viewing angle widening film of (2-6), the blade made of SUS was changed from the one with the tip R = 0.2 mm to the one with the tip R = 0.5 mm.
In the production of the viewing angle widening film (2-6), the tension of the material film was changed from 450 N / m to 300 N / m.
 実施例3において得られた視野角拡大フィルムの孔含有部は、コア層に発現した。その孔含有部は、略直線状の形状のクレーズであり、孔含有部の長手方向は、互いに略平行であり、フィルムのTD方向と略平行であった。孔含有部の間隔Pは、1.8μm以下のランダムな間隔であった。個々の孔含有部の幅の平均値は50nm、孔含有部の深さの平均値は20μm、フィブリルの直径の平均値は5nmであった。孔含有層の屈折率の測定においては、コア層の屈折率を測定した。 The hole containing part of the viewing angle widening film obtained in Example 3 was expressed in the core layer. The hole-containing part was a craze having a substantially linear shape, and the longitudinal directions of the hole-containing part were substantially parallel to each other and substantially parallel to the TD direction of the film. The interval P between the hole-containing portions was a random interval of 1.8 μm or less. The average value of the width of each hole-containing part was 50 nm, the average value of the depth of the hole-containing part was 20 μm, and the average value of the fibril diameter was 5 nm. In measuring the refractive index of the hole-containing layer, the refractive index of the core layer was measured.
 〔実施例4〕
 (4-1.材料フィルムの調製)
 材料フィルムとして、スキン層/コア層/スキン層の、2種3層の層構成を有する多層フィルムを成形した。成形には、共押出成形用のフィルム成形装置を用いた。スキン層の材料としては、アクリル重合体およびゴム粒子を含むアクリル樹脂(住友化学社製「HT55X」、ガラス転移温度108℃)を用いた。コア層の材料としては、ポリメチルメタクリレート系重合体樹脂(旭化成社製、商品名「デルペット」80NH、ガラス転移温度102℃)を用いた。
 得られた材料フィルムは、幅300mm、各スキン層の厚み10μm、コア層厚み20μmであり、材料フィルム全体の厚みは40μmであった。
 ポリメチルメタクリレート系重合体樹脂を判定対象物として、結晶性を判定したところ、非晶性であった。
 ポリメチルメタクリレート系重合体樹脂を測定対象物として、引張伸びを測定したところ、引張伸びは5%であった。
Example 4
(4-1. Preparation of material film)
As a material film, a multilayer film having a layer configuration of two types and three layers of skin layer / core layer / skin layer was formed. For molding, a film forming apparatus for coextrusion molding was used. As a material for the skin layer, an acrylic resin (“HT55X” manufactured by Sumitomo Chemical Co., Ltd., glass transition temperature: 108 ° C.) containing an acrylic polymer and rubber particles was used. As a material for the core layer, polymethyl methacrylate polymer resin (manufactured by Asahi Kasei Corporation, trade name “Delpet” 80NH, glass transition temperature 102 ° C.) was used.
The obtained material film had a width of 300 mm, a thickness of each skin layer of 10 μm, a core layer thickness of 20 μm, and a total thickness of the material film of 40 μm.
When the crystallinity was determined using the polymethyl methacrylate polymer resin as the determination target, it was amorphous.
When tensile elongation was measured using a polymethyl methacrylate polymer resin as a measurement object, the tensile elongation was 5%.
 (4-2.視野角拡大フィルム及び液晶表示装置の製造及び評価)
 下記の変更点の他は、実施例2の(2-6)~(2-8)と同じ操作により、液晶表示装置及びその構成要素を得て評価した。
 ・(2-6)の視野角拡大フィルムの製造において、(2-5)で得た材料フィルムに代えて、(4-1)で得た材料フィルムを用いた。
(4-2. Production and evaluation of viewing angle widening film and liquid crystal display device)
Except for the following changes, a liquid crystal display device and its components were obtained and evaluated by the same operations as in (2-6) to (2-8) of Example 2.
In the production of the viewing angle widening film of (2-6), the material film obtained in (4-1) was used instead of the material film obtained in (2-5).
 実施例4において得られた視野角拡大フィルムの孔含有部は、コア層に発現した。その孔含有部は、略直線状の形状のクレーズであり、孔含有部の長手方向は、互いに略平行であり、フィルムのTD方向と略平行であった。孔含有部の間隔Pは、1.2μm以下のランダムな間隔であった。個々の孔含有部の幅の平均値は50nm、孔含有部の深さの平均値は19μm、フィブリルの直径の平均値は5nmであった。孔含有層の屈折率の測定においては、コア層の屈折率を測定した。 The hole-containing part of the viewing angle widening film obtained in Example 4 was expressed in the core layer. The hole-containing part was a craze having a substantially linear shape, and the longitudinal directions of the hole-containing part were substantially parallel to each other and substantially parallel to the TD direction of the film. The interval P between the hole-containing portions was a random interval of 1.2 μm or less. The average value of the width of each hole-containing part was 50 nm, the average value of the depth of the hole-containing part was 19 μm, and the average value of the fibril diameter was 5 nm. In measuring the refractive index of the hole-containing layer, the refractive index of the core layer was measured.
 〔実施例5〕
 (5-1.材料フィルムの調製)
 材料フィルムとして、スキン層/コア層/スキン層の、2種3層の層構成を有する多層フィルムを成形した。成形には、共押出成形用のフィルム成形装置を用いた。スキン層の材料としては、ノルボルネン系重合体1(商品名:ゼオノア1600、日本ゼオン株式会社製、ガラス転移温度163℃)を用いた。コア層の材料としては、ノルボルネン系重合体2(商品名:ゼオネックスK26R、日本ゼオン株式会社製、ガラス転移温度143℃)を用いた。
 得られた材料フィルムは、幅300mm、各スキン層の厚み10μm、コア層厚み20μmであり、材料フィルム全体の厚みは40μmであった。
 ノルボルネン系重合体2(ゼオネックスK26R)を判定対象物として、結晶性を判定したところ、非晶性であった。
 ノルボルネン系重合体2(ゼオネックスK26R)を測定対象物として、引張伸びを測定したところ、引張伸びは2%であった。
Example 5
(5-1. Preparation of material film)
As a material film, a multilayer film having a layer configuration of two types and three layers of skin layer / core layer / skin layer was formed. For molding, a film forming apparatus for coextrusion molding was used. As a material for the skin layer, norbornene polymer 1 (trade name: ZEONOR 1600, manufactured by ZEON CORPORATION, glass transition temperature 163 ° C.) was used. As a material for the core layer, norbornene polymer 2 (trade name: Zeonex K26R, manufactured by Nippon Zeon Co., Ltd., glass transition temperature 143 ° C.) was used.
The obtained material film had a width of 300 mm, a thickness of each skin layer of 10 μm, a core layer thickness of 20 μm, and a total thickness of the material film of 40 μm.
When crystallinity was determined using norbornene polymer 2 (Zeonex K26R) as a determination target, it was amorphous.
When the tensile elongation was measured using the norbornene polymer 2 (Zeonex K26R) as a measurement object, the tensile elongation was 2%.
 (5-2.視野角拡大フィルム及び液晶表示装置の製造及び評価)
 下記の変更点の他は、実施例2の(2-6)~(2-8)と同じ操作により、液晶表示装置及びその構成要素を得て評価した。
 ・(2-6)の視野角拡大フィルムの製造において、(2-5)で得た材料フィルムに代えて、(5-1)で得た材料フィルムを用いた。
 ・(2-6)の視野角拡大フィルムの製造において、材料フィルムの張力を、450N/mから700N/mに変更した。
(5-2. Production and evaluation of viewing angle widening film and liquid crystal display device)
Except for the following changes, a liquid crystal display device and its components were obtained and evaluated by the same operations as in (2-6) to (2-8) of Example 2.
In the production of the viewing angle widening film of (2-6), the material film obtained in (5-1) was used instead of the material film obtained in (2-5).
In the production of the viewing angle widening film (2-6), the tension of the material film was changed from 450 N / m to 700 N / m.
 実施例5において得られた視野角拡大フィルムの孔含有部は、コア層に発現した。その孔含有部は、略直線状の形状のクレーズであり、孔含有部の長手方向は、互いに略平行であり、フィルムのTD方向と略平行であった。孔含有部の間隔Pは、1.5μm以下のランダムな間隔であった。個々の孔含有部の幅の平均値は45nm、孔含有部の深さの平均値は19μm、フィブリルの直径の平均値は5nmであった。孔含有層の屈折率の測定においては、コア層の屈折率を測定した。 The hole-containing part of the viewing angle widening film obtained in Example 5 was expressed in the core layer. The hole-containing part was a craze having a substantially linear shape, and the longitudinal directions of the hole-containing part were substantially parallel to each other and substantially parallel to the TD direction of the film. The interval P between the hole-containing portions was a random interval of 1.5 μm or less. The average value of the width of each hole-containing part was 45 nm, the average value of the depth of the hole-containing part was 19 μm, and the average value of the fibril diameter was 5 nm. In measuring the refractive index of the hole-containing layer, the refractive index of the core layer was measured.
 〔比較例1〕
 実施例1~5において液晶表示装置そのものについて、白輝度、コントラスト比、及びΔγを測定した。
[Comparative Example 1]
In Examples 1 to 5, the liquid crystal display device itself was measured for white luminance, contrast ratio, and Δγ.
 〔比較例2〕
 (C2-1.材料フィルムの調製)
 材料フィルムとして、スキン層/コア層/スキン層の、2種3層の層構成を有する多層フィルムを成形した。成形には、共押出成形用のフィルム成形装置を用いた。スキン層の材料としては、アクリル重合体およびゴム粒子を含むアクリル樹脂(住友化学社製「HT55X」、ガラス転移温度108℃)を用いた。コア層の材料としては、スチレン-無水マレイン酸共重合体樹脂(NovaChemicals社製「DylarkD332」、ガラス転移温度128℃)を用いた。
 得られた材料フィルムは、幅300mm、各スキン層の厚み10μm、コア層厚み20μmであり、材料フィルム全体の厚みは40μmであった。
 スチレン-無水マレイン酸共重合体樹脂を判定対象物として、結晶性を判定したところ、非晶性であった。
 スチレン-無水マレイン酸共重合体樹脂を測定対象物として、引張伸びを測定したところ、引張伸びは2%であった。
[Comparative Example 2]
(C2-1. Preparation of material film)
As a material film, a multilayer film having a layer configuration of two types and three layers of skin layer / core layer / skin layer was formed. For molding, a film forming apparatus for coextrusion molding was used. As a material for the skin layer, an acrylic resin (“HT55X” manufactured by Sumitomo Chemical Co., Ltd., glass transition temperature: 108 ° C.) containing an acrylic polymer and rubber particles was used. As a material for the core layer, a styrene-maleic anhydride copolymer resin (“Dylark D332” manufactured by Nova Chemicals, glass transition temperature: 128 ° C.) was used.
The obtained material film had a width of 300 mm, a thickness of each skin layer of 10 μm, a core layer thickness of 20 μm, and a total thickness of the material film of 40 μm.
When crystallinity was determined using styrene-maleic anhydride copolymer resin as a determination target, it was amorphous.
When tensile elongation was measured using styrene-maleic anhydride copolymer resin as a measurement object, the tensile elongation was 2%.
 (C2-2.視野角拡大フィルム及び液晶表示装置の製造及び評価)
 下記の変更点の他は、実施例2の(2-6)~(2-8)と同じ操作により、液晶表示装置及びその構成要素を得て評価した。
 ・(2-6)の視野角拡大フィルムの製造において、(2-5)で得た材料フィルムに代えて、(C2-1)で得た材料フィルムを用いた。
 ・(2-6)の視野角拡大フィルムの製造において、材料フィルムの張力を、450N/mから500N/mに変更した。
(C2-2. Manufacturing and evaluation of viewing angle widening film and liquid crystal display)
Except for the following changes, a liquid crystal display device and its components were obtained and evaluated by the same operations as in (2-6) to (2-8) of Example 2.
In the production of the viewing angle widening film of (2-6), the material film obtained in (C2-1) was used instead of the material film obtained in (2-5).
In the production of the viewing angle widening film (2-6), the tension of the material film was changed from 450 N / m to 500 N / m.
 比較例2において得られた視野角拡大フィルムの孔含有部は、コア層に発現した。その孔含有部は、略直線状の形状のクレーズであり、孔含有部の長手方向は、互いに略平行であり、フィルムのTD方向と略平行であった。孔含有部の間隔Pは、1.2μm以下のランダムな間隔であった。個々の孔含有部の幅の平均値は50nm、孔含有部の深さの平均値は19μm、フィブリルの直径の平均値は5nmであった。孔含有層の屈折率の測定においては、コア層の屈折率を測定した。 The hole containing part of the viewing angle widening film obtained in Comparative Example 2 was expressed in the core layer. The hole-containing part was a craze having a substantially linear shape, and the longitudinal directions of the hole-containing part were substantially parallel to each other and substantially parallel to the TD direction of the film. The interval P between the hole-containing portions was a random interval of 1.2 μm or less. The average value of the width of each hole-containing part was 50 nm, the average value of the depth of the hole-containing part was 19 μm, and the average value of the fibril diameter was 5 nm. In measuring the refractive index of the hole-containing layer, the refractive index of the core layer was measured.
 〔比較例3〕
 (C3-1.材料フィルムの調製)
 材料フィルムとして、スキン層/コア層/スキン層の、2種3層の層構成を有する多層フィルムを成形した。成形には、共押出成形用のフィルム成形装置を用いた。スキン層の材料としては、ポリカーボネート樹脂(商品名「パンライトAD5503」、帝人株式会社製、ガラス転移温度142℃)を用いた。コア層の材料としては、別のポリカーボネート樹脂(商品名「ユーピロンHL8004」、三菱エンジニアリングプラスチックス株式会社製、ガラス転移温度136℃)を用いた。
 得られた材料フィルムは、幅300mm、各スキン層の厚み10μm、コア層厚み20μmであり、材料フィルム全体の厚みは40μmであった。
 スチレン-無水マレイン酸共重合体樹脂を判定対象物として、結晶性を判定したところ、非晶性であった。
 スチレン-無水マレイン酸共重合体樹脂を測定対象物として、引張伸びを測定したところ、引張伸びは2%であった。
[Comparative Example 3]
(C3-1. Preparation of Material Film)
As a material film, a multilayer film having a layer configuration of two types and three layers of skin layer / core layer / skin layer was formed. For molding, a film forming apparatus for coextrusion molding was used. As a material for the skin layer, polycarbonate resin (trade name “Panlite AD5503”, manufactured by Teijin Limited, glass transition temperature 142 ° C.) was used. As the material for the core layer, another polycarbonate resin (trade name “Iupilon HL8004”, manufactured by Mitsubishi Engineering Plastics Co., Ltd., glass transition temperature 136 ° C.) was used.
The obtained material film had a width of 300 mm, a thickness of each skin layer of 10 μm, a core layer thickness of 20 μm, and a total thickness of the material film of 40 μm.
When crystallinity was determined using styrene-maleic anhydride copolymer resin as a determination target, it was amorphous.
When tensile elongation was measured using styrene-maleic anhydride copolymer resin as a measurement object, the tensile elongation was 2%.
 (C3-2.視野角拡大フィルム及び液晶表示装置の製造及び評価)
 下記の変更点の他は、実施例2の(2-6)~(2-8)と同じ操作により、液晶表示装置及びその構成要素を得て評価した。
 ・(2-6)の視野角拡大フィルムの製造において、(2-5)で得た材料フィルムに代えて、(C3-1)で得た材料フィルムを用いた。
 ・(2-6)の視野角拡大フィルムの製造において、材料フィルムの張力を、450N/mから700N/mに変更した。
(C3-2. Manufacturing and evaluation of viewing angle widening film and liquid crystal display device)
Except for the following changes, a liquid crystal display device and its components were obtained and evaluated by the same operations as in (2-6) to (2-8) of Example 2.
In the production of the viewing angle widening film of (2-6), the material film obtained in (C3-1) was used instead of the material film obtained in (2-5).
In the production of the viewing angle widening film (2-6), the tension of the material film was changed from 450 N / m to 700 N / m.
 比較例3において得られた視野角拡大フィルムの孔含有部は、コア層に発現した。その孔含有部は、略直線状の形状のクレーズであり、孔含有部の長手方向は、互いに略平行であり、フィルムのTD方向と略平行であった。孔含有部の間隔Pは、1.5μm以下のランダムな間隔であった。個々の孔含有部の幅の平均値は40nm、孔含有部の深さの平均値は19μm、フィブリルの直径の平均値は5nmであった。孔含有層の屈折率の測定においては、コア層の屈折率を測定した。 The hole containing part of the viewing angle widening film obtained in Comparative Example 3 was expressed in the core layer. The hole-containing part was a craze having a substantially linear shape, and the longitudinal directions of the hole-containing part were substantially parallel to each other and substantially parallel to the TD direction of the film. The interval P between the hole-containing portions was a random interval of 1.5 μm or less. The average value of the width of each hole-containing part was 40 nm, the average value of the depth of the hole-containing part was 19 μm, and the average value of the fibril diameter was 5 nm. In measuring the refractive index of the hole-containing layer, the refractive index of the core layer was measured.
 実施例及び比較例の結果を、表1にまとめて示す。 Table 1 summarizes the results of Examples and Comparative Examples.
Figure JPOXMLDOC01-appb-T000006
Figure JPOXMLDOC01-appb-T000006
 表1に示す結果から明らかな通り、本発明の屈折率等の要件を満たす材料で構成された視野拡大フィルムを用いた実施例においては、コントラスト比2000超で、且つΔγ20以下といった、良好な特性を有する液晶表示装置が得られた。 As is apparent from the results shown in Table 1, in the examples using the field-of-view magnification film made of a material that satisfies the requirements such as the refractive index of the present invention, good characteristics such as a contrast ratio of over 2000 and Δγ of 20 or less. A liquid crystal display device having the following was obtained.
 1 視野角拡大フィルム
 10 フィルム
 20 孔含有部
 21 クレーズ(孔含有部)
 211 フィブリル
 212 孔
 100 クレーズ加工装置
 30 ブレード
DESCRIPTION OF SYMBOLS 1 Viewing angle expansion film 10 Film 20 Hole containing part 21 Craze (hole containing part)
211 Fibrils 212 Holes 100 Craze processing equipment 30 Blades

Claims (12)

  1.  視野角を拡大するための視野角拡大フィルムであって、前記視野角拡大フィルムは、1層以上の樹脂層を備え、
     前記樹脂層の1層以上は孔含有層であり、
     前記孔含有層は、互いに略平行な孔含有部を複数備え、
     前記孔含有部は孔を含有し、
     前記孔含有層は、その屈折率が1.53以下である、視野角拡大フィルム。
    A viewing angle widening film for enlarging a viewing angle, wherein the viewing angle widening film comprises one or more resin layers,
    One or more of the resin layers are pore-containing layers,
    The hole-containing layer includes a plurality of hole-containing portions substantially parallel to each other,
    The hole-containing part contains a hole,
    The pore-containing layer is a viewing angle widening film whose refractive index is 1.53 or less.
  2.  前記孔含有層を構成する樹脂が、非晶性樹脂である、請求項1に記載の視野角拡大フィルム。 The viewing angle widening film according to claim 1, wherein the resin constituting the pore-containing layer is an amorphous resin.
  3.  2層以上の前記樹脂層を備える、請求項1又は2に記載の視野角拡大フィルム。 The viewing angle expansion film according to claim 1, comprising two or more resin layers.
  4.  隣り合う前記孔含有部の間隔が、50μm以下のランダムな間隔である、請求項1~3のいずれか1項に記載の視野角拡大フィルム。 The viewing angle widening film according to any one of claims 1 to 3, wherein an interval between the adjacent hole-containing portions is a random interval of 50 µm or less.
  5.  紫外線吸収剤を含有する、請求項1~4のいずれか1項に記載の視野角拡大フィルム。 The viewing angle widening film according to any one of claims 1 to 4, comprising an ultraviolet absorber.
  6.  前記視野角拡大フィルムが、偏光板保護フィルムである、請求項1~5のいずれか1項に記載の視野角拡大フィルム。 The viewing angle widening film according to any one of claims 1 to 5, wherein the viewing angle widening film is a polarizing plate protective film.
  7.  前記孔含有部がクレーズからなる、請求項1~6のいずれか1項に記載の視野角拡大フィルム。 The viewing angle widening film according to any one of claims 1 to 6, wherein the hole-containing portion is made of craze.
  8.  請求項1~7のいずれか1項に記載の視野角拡大フィルムと、偏光子とを備える、偏光板。 A polarizing plate comprising the viewing angle widening film according to any one of claims 1 to 7 and a polarizer.
  9.  前記孔含有部の長手方向が、前記偏光子の吸収軸に対して平行又は垂直である、請求項8に記載の偏光板。 The polarizing plate according to claim 8, wherein the longitudinal direction of the hole-containing portion is parallel or perpendicular to the absorption axis of the polarizer.
  10.  前記偏光子の吸収軸と前記孔含有部の長手方向とのなす角が45°である、請求項8に記載の偏光板。 The polarizing plate according to claim 8, wherein an angle formed by the absorption axis of the polarizer and the longitudinal direction of the hole-containing portion is 45 °.
  11.  視認側から、請求項8又は9に記載の偏光板、及びTNモードの液晶セルを、この順で備えるTNモードの液晶表示装置であって、
     前記偏光板は、その前記視野角拡大フィルム側の面が視認側となるよう配置され、
     表示画面を斜め方向から視認した時に階調反転する方位角度と前記孔含有部の長手方向とのなす角が垂直である、TNモードの液晶表示装置。
    A TN mode liquid crystal display device comprising the polarizing plate according to claim 8 or 9 and a TN mode liquid crystal cell in this order from the viewing side,
    The polarizing plate is arranged such that the viewing angle expansion film side surface is the viewing side,
    A TN mode liquid crystal display device in which an angle formed by an azimuth angle at which a gradation is inverted when a display screen is viewed from an oblique direction and a longitudinal direction of the hole-containing portion is vertical.
  12.  視認側から、請求項8又は9に記載の偏光板、及びVAモードの液晶セルを、この順で備えるVAモードの液晶表示装置であって、
     前記偏光板は、その前記視野角拡大フィルム側の面が視認側となるよう配置される、VAモードの液晶表示装置。
    A VA mode liquid crystal display device comprising the polarizing plate according to claim 8 or 9 and a VA mode liquid crystal cell in this order from the viewing side,
    The VA mode liquid crystal display device, wherein the polarizing plate is disposed such that a surface on the viewing angle widening film side is a viewing side.
PCT/JP2017/046057 2016-12-28 2017-12-22 Viewing angle expansion film, polarizing plate, and liquid crystal display device WO2018123838A1 (en)

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