[go: up one dir, main page]

WO2018113764A1 - 一种填充物体 - Google Patents

一种填充物体 Download PDF

Info

Publication number
WO2018113764A1
WO2018113764A1 PCT/CN2017/117899 CN2017117899W WO2018113764A1 WO 2018113764 A1 WO2018113764 A1 WO 2018113764A1 CN 2017117899 W CN2017117899 W CN 2017117899W WO 2018113764 A1 WO2018113764 A1 WO 2018113764A1
Authority
WO
WIPO (PCT)
Prior art keywords
fiber
melting point
cloth
filling
lining cloth
Prior art date
Application number
PCT/CN2017/117899
Other languages
English (en)
French (fr)
Inventor
顾金凤
景红川
许金碧
铃木英俊
Original Assignee
东丽纤维研究所（中国）有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 东丽纤维研究所（中国）有限公司 filed Critical 东丽纤维研究所（中国）有限公司
Priority to CN201780065135.8A priority Critical patent/CN109843786B/zh
Publication of WO2018113764A1 publication Critical patent/WO2018113764A1/zh

Links

Images

Classifications

    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/24—Bulked yarns or threads, e.g. formed from staple fibre components with different relaxation characteristics
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • A41D31/04—Materials specially adapted for outerwear characterised by special function or use
    • A41D31/06—Thermally protective, e.g. insulating
    • A41D31/065—Thermally protective, e.g. insulating using layered materials
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
    • A41D31/02—Layered materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/02—Layered products comprising a layer of synthetic resin in the form of fibres or filaments
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B68—SADDLERY; UPHOLSTERY
    • B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
    • B68G1/00—Loose filling materials for upholstery
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B68—SADDLERY; UPHOLSTERY
    • B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
    • B68G11/00—Finished upholstery not provided for in other classes
    • B68G11/02—Finished upholstery not provided for in other classes mainly composed of fibrous materials
    • B68G11/03—Finished upholstery not provided for in other classes mainly composed of fibrous materials with stitched or bonded fibre webs
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04—Blended or other yarns or threads containing components made from different materials
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/34—Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/36—Cored or coated yarns or threads
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D2400/00—Functions or special features of garments
    • A41D2400/10—Heat retention or warming
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0253—Polyolefin fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0261—Polyamide fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0276—Polyester fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2437/00—Clothing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B68—SADDLERY; UPHOLSTERY
    • B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
    • B68G1/00—Loose filling materials for upholstery
    • B68G2001/005—Loose filling materials for upholstery for pillows or duvets
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
    • D10B2321/021—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polyethylene
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
    • D10B2321/022—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polypropylene
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

Definitions

  • the present invention relates to a filling object provided with a cover cloth, a lining cloth and a filling material.
  • natural feathers come from waterfowl and there are many defects. For example, 1 production cost is high, supply is limited, and its price is subject to large changes in market supply and demand; 2 a large amount of sewage, waste water, etc. are generated in the production process, which causes environmental pollution problems, and if the feathers are insufficiently washed, It will cause bad odor, so it is necessary to remove the dirt that causes malodor in advance; 3 it is difficult to wash, most down products are not suitable for machine washing. Because of the high density of the down fabric, washing clothes with a washing machine will bulge and float on the water surface, resulting in uncleanness. At the same time, the downshift is likely to occur, resulting in poor local warming. Although ordinary cotton fillers do not have the above-mentioned defects of natural down, they are easy to leak and are not widely used for clothing filling because of their heavy weight and poor warmth.
  • Chemical fiber fillers such as pearl cotton, etc., not only have the lightweight style of natural down, but also have the advantages of anti-bacterial and moisture-proof, cost stability, and low price, but their fluffiness is not high enough, and the warmth is far from the down. At the same time, it is not easy to machine wash.
  • Chinese patent CN103097280A discloses a filling object, wherein the inner filling is a long fiber filled cotton which is formed by integrating a fancy wire with a core wire, the fancy wire is opened to form a loop fiber, and the long fiber cotton is at least one. It is woven in multiple directions in the direction and is sewn together with the cover cloth to be integrated with the cover cloth.
  • the application is a filling object formed by sewing long fiber cotton and a cover cloth together, and the phenomenon of leakage may occur at the sewing needle hole.
  • the invention needs to first perform the twisting integration of the core wire and the fancy wire. The process of opening the fancy silk, the process is complicated, and the long fiber filled cotton is lacking in fluffiness, flexibility, and recovery after compression.
  • An object of the present invention is to provide a filled object which is excellent in anti-leaking property, has excellent performances such as bulkiness, light weight, and warmth, and has less concentration of a filler material during use or after washing, is less likely to be displaced, and has a high bulkiness.
  • the filling object of the present invention is provided with a cover cloth, a lining cloth and a filling material, the filling material is long fiber cotton, the filling material and the lining cloth are integrated, the cover cloth is integrated with the lining cloth, and the cover cloth and the filling material are indirectly formed through the lining cloth. connection.
  • the long-fiber cotton as the filling material is preferably a fluffy processed tow formed of N core-sheath type fluffy processed yarns, N is 1 or more; and the sheath-type fluffy processed silk sheath yarn is high a mixed filament formed by a melting point fiber and a low melting point fiber; the core filament is a filament formed of a high melting point fiber, and the fluffy processed tow contains a dispersed molten bond point.
  • the ventilation amount of the cover cloth is 1 to 200 cm 3 /cm 2 /s; when the lining cloth is two layers, the ventilation amount of the lining cloth is preferably 1 to 200 cm 3 /cm 2 /s. .
  • the filling object of the present invention preferably a cover cloth and a lining cloth, the filling material and the lining cloth are respectively sewn together to form an integration, and the cover cloth and the filling material are indirectly connected by the lining cloth.
  • the weight ratio of the low melting point fiber in the mixed fiber to the mixed fiber is 0.1 to 50% by weight; the total weight of the sheath yarn of the bulky processed tow is 60 in the total amount of the loosely processed tow. ⁇ 99wt%.
  • the difference in melting point between the high melting point fiber and the low melting point fiber in the bulky processed yarn is from 20 ° C to 150 ° C.
  • the high melting point fiber in the fluffy processed yarn is a polyester fiber; and the low melting point fiber is at least one of a modified copolymerized low melting point polyester, polypropylene, polyethylene or nylon fiber.
  • the high-melting-point fiber polyester fiber is a hollow fiber and the hollow ratio is 20 to 50%.
  • the number of the dispersed fusion bonding points contained in the bulky processed tow is 1 to 40 pieces/cm.
  • the fluffy processed tow has a three-dimensionally crimped shape in a natural state, and the curled shape has a radius of curvature of from 3 mm to 15 mm.
  • the preferred filler material used in the present invention is a fluffy processed tow having a bulkiness of 400 to 800 inch 3 / 30 g as measured by IDFB.
  • the problem to be solved by the present invention is to improve the anti-leaking property by adding a lining cloth.
  • the wire bundle solves the problem that the filling object is heavy, poor in warmth, and not bulky.
  • Fig. 1 is a schematic view showing a configuration of a filling object of the present invention. among them,
  • 1 cover cloth; 2: lining cloth; 3: long fiber cotton; 4: sheath fiber of long fiber cotton; 5: core wire of long fiber cotton; 6: joint of cover cloth and lining cloth; 7: lining cloth and long fiber cotton Connection.
  • Figure 2 is a physical view of a fluffy processed tow.
  • Fig. 3 is a schematic view showing the construction of a filling object when the lining is a layer.
  • Fig. 4 is a schematic view showing the construction of a filling object when the lining is two layers.
  • Fig. 5 is a three-dimensional crimp shape diagram of long-fiber cotton in a natural state.
  • Fig. 6 is a schematic view showing the measurement of the radius of curvature.
  • the problem to be solved by the present invention is to improve the anti-slip property by adding a lining cloth and to improve the occurrence after washing.
  • the problem of offset and agglomeration solves the problem of heavy weight, poor warmth retention, and no bulkiness by using a fluffy processed tow as a filler.
  • the filling object of the present invention is not particularly limited, and may be a clothing use or a type of filling object for use in home use or the like. Can be listed as winter clothes, quilts, scorpions, sleeping bags, cushions, blankets, coats, bibs, etc.
  • the filling object of the present invention is provided with a cover cloth, a lining cloth and a filling material, the filling material is long fiber cotton, the filling material and the lining cloth are integrated, the cover cloth is integrated with the lining cloth, and the cover cloth and the filling material are indirectly connected through the lining cloth. .
  • the filling object of the present invention may have one of the above structures or may have a plurality of the above structures. It is not particularly limited and can be freely set according to the use.
  • the filler material is long-fiber cotton, it can form an integrated connection relationship with the lining cloth.
  • the filler material and the lining cloth are integrated here, and the cover cloth and the lining cloth are integrated, which can be understood as a direct connection between the filling material and the lining cloth, and a direct connection between the hood cloth and the lining cloth.
  • the term "direct connection” as used herein refers to a partially overlapping combination of two parts of material having a certain degree of fastness, which can withstand the shackles and pulls of a certain external force, so that the two are easily separated. Specifically, it may be directly connected by using an adhesive tape, or may be directly connected by sewing, or may be directly connected by ultrasonic wave or fusion bonding to achieve integration.
  • the project is slightly more complicated and the cost is slightly higher. Because the tape has a certain width, the insulation at the tape is relatively inferior; in addition, the ultrasonic wave and the fusion bonding method make the filling object feel slightly hard and the use comfort is slightly poor, so it is preferable to use the sewing method.
  • the cover cloth and the lining cloth, the filling material and the lining cloth are respectively integrated. Further, in the present invention, the cover cloth and the filling material are indirectly connected by the interlining. That is to say, although there is no direct connection relationship between the cover cloth and the filling material of the present invention, an indirect connection relationship is formed by the interlining.
  • the cover cloth of the present invention may be a woven or knitted fabric.
  • the fiber raw material used is not particularly limited, and the surface layer and the inner layer may be the same fabric, or different fabrics may be used.
  • the lining cloth of the present invention may be a nonwoven fabric, a woven or a knitted fabric, and the fibrous material used is not particularly limited.
  • the lining of the present invention may be one layer or two layers, that is, it may be directly connected to one side of the filling material or both sides of the filling material.
  • the lining cloth or the lining cloth is preferably a nonwoven fabric, a woven or a knitted fabric having a ventilation amount of 1 to 200 cm 3 /cm 2 /s. More specifically, the following two technical methods are preferred: 1.
  • the lining is a layer and the ventilation of the hood is 1 to 200 cm 3 /cm 2 /s; 2.
  • the lining is two layers and the ventilation of the lining is preferred. It is 1 to 200 cm 3 /cm 2 /s.
  • the design of the lining of the present invention can also bring about operational convenience. Firstly, the lining cloth and the long-fiber cotton of the filling material are integrated, and then the lining cloth and the tarpaulin are integrated. On the one hand, the lining cloth itself can also improve the anti-leaking property, so that the filling object is not prone to leakage. In addition, it can be flexibly applied to filled objects for various purposes.
  • the filling material and the lining integration of the present invention may be to sew the filling material
  • the filling material and the interlining can be integrated by sewing at the ends or at both ends or in the middle.
  • the long-fiber cotton and the lining cloth are first sewn at the ends, near the ends, or in the middle, and then filled into the cover cloth, and then the cover cloth and the lining cloth are sewn together, thereby making the cover cloth and the filling.
  • the materials are integrated by the lining cloth; or the filling material is filled in the lining bag which is sewed beforehand, and then the filled lining cloth and the filling material are sewed, and then the hood cloth and the lining cloth are sewn together, thereby The lining cloth and the filling material are integrated by the lining.
  • the specific sewing methods are as follows:
  • the filling material is sewed together with a layer of lining. It can be sewed at the ends, at the ends or in the middle, and then sewed with a hood to sew the hood and the edge of the lining without filling material. Together to make a filled object;
  • the filling material is first filled in the lining bag which is sewed beforehand, and then the filled lining cloth and the filling material are sewed at both ends, near the two ends or in the middle to form an integration, and then filled in the hood cloth. Then, the place where the edge of the lining cloth has no filling material and the hood are sewn together to form a filling object.
  • the long-fiber cotton of the filler material according to the present invention is not particularly limited, and may be a long fiber of DTY or FDY such as ordinary polyester or nylon, or a crimped fiber thereof, in consideration of the bulkiness and warmth of the filled object, preferably
  • the fluffy processed tow formed of the N core-sheath type fluffy processed yarn is used as a filler long fiber cotton, and N is 1 or more. From the viewpoint of heat retention and lightness, N is preferably 6 or more, and more preferably N is 9 or more. A filled object of such a fluffy processed tow is used, and the offset of the internal filling material during washing is small and the bulkiness is good.
  • the preferred filling material core-sheath type fluffy processed tow of the present invention is a fluffy processed yarn comprising N core wires and sheath wires integrated by air entanglement processing. At least one of the core yarn and the sheath yarn of the fluffy processed yarn is a mixed filament formed of a high melting point fiber and a low melting point fiber; and the fluffy processed tow has a dispersed fusion bonding point of 1 or more.
  • the preferred filler material of the present invention is a fluffy processed tow, preferably wherein the sheath filament of the fluffy processed filament is a blended filament formed of a high melting point fiber and a low melting point fiber; the core filament is a filament formed of a high melting point fiber.
  • the preferred filling material of the present invention is a fluffy processed tow, and preferably the low melting point fiber of the mixed fiber formed of the high melting point fiber and the low melting point fiber accounts for 0.1 to 50% by weight of the mixed fiber.
  • the preferred filler material of the present invention is a fluffy processed tow, preferably in a weight ratio of the total amount of sheath filaments to the total amount of fluffy processed tow of from 60 to 99% by weight.
  • Preferred filler material of the present invention is a fluffy processed tow, preferably a high melting point fiber in a fluffy processed yarn and low
  • the melting point difference of the melting point fibers is from 20 ° C to 150 ° C.
  • the high-melting-point fibers described in the present invention are related to the low-melting-point fibers, and do not refer to fibers having a melting point above or below a specific value, but to two fibers having a certain difference in melting point. It can also be expressed as a fiber having a high melting point and a fiber having a low melting point.
  • the melting point difference is preferably in the range of 20 ° C to 150 ° C. If the melting point difference is higher than 20 ° C, the amount of the melt-bonded dots formed by the fluffy processed tow can satisfy the needs of the invention; and below 150 ° C, the resistance of the low-melting fiber Thermal properties are not preferred because they do not affect the processability. It is further preferred that the difference in melting point is from 20 ° C to 100 ° C from the viewpoint of hand feeling and resistance deviation.
  • the preferred filling material core-sheath type fluffy processed tow of the present invention because of the heat treatment, the low-melting fiber in the mixed fiber contained in the tow is partially melted, which is partially melted, partially melted, and partially Adhesive to the fibers having a high melting point such that dispersed melt bonds are formed in the fluffy processed tow.
  • the weight ratio of the low melting point fibers in the mixed filaments to the mixed filaments is preferably from 0.1 to 50% by weight.
  • the content of the low-melting fiber in the mixed filament is in the range of 0.1 to 30% by weight, the number of the fusion bonding points is sufficient, and the washing loss of the finished product is small, which is more preferable.
  • the fusion bonding point is excessive, the bulkiness of the fluffy processed yarn is low, and the hand feel is slightly inferior.
  • the weight ratio of the sheath yarn to the fluffy processed yarn is preferably 60 to 99% by weight, more preferably 80 to 99% by weight.
  • the loft of the processed tow is slightly lower.
  • the core wire and the sheath wire are either alone or both of a high melting point fiber and a mixed fiber composed of a low melting point fiber, after the heat treatment, the low melting point fiber in the mixed fiber is partially melted, which is partially self-melting. Partially fused, partially bonded to the fiber having a high melting point, thereby forming a molten bonding point dispersed in the fluffy processed tow, and achieving the desired effect of the present invention.
  • the fusion bonding point can improve the stability of the loop fiber formed by the opening of the sheath wire, and improve the compression recovery rate.
  • the fusion bonding point can improve the frictional force in contact with the fabric. Thereby, the offset of the insulating filler in many cases, such as washing offset, wearing offset, and the like, is suppressed.
  • the preferred filler material of the present invention is a fluffy processed tow, and preferably the number of dispersed fusion bonding points contained in the tow is from 1 to 40 / cm. These dispersed fusion bonding points have a good effect on the shape fixing of the fluffy processed tow without affecting the bulkiness.
  • the dispersed molten bonding point is too small, and the shape fixing effect is insufficient; the dispersed molten bonding point is excessive, and although the shape fixing effect is good, the bulkiness, flexibility, and the like are suppressed.
  • the more the number of points of fusion bonding the better the shape is fixed, that is, the better the resistance to offset, but the handle is relatively hard and the bulkiness is slightly poor. In summary, it is more preferably 1 to 20 pieces/cm. When the melt bonding point is controlled to be 20 pieces/cm or less, the resulting fluffy processed tow has a better hand feeling and a higher bulkiness.
  • a fluffy processed yarn forming a core-sheath type fluffy processed tow preferably a sheath yarn is a mixed filament formed of a high melting point fiber and a low melting point fiber; and the core yarn is a filament formed of a high melting point fiber.
  • the high melting point fiber in the sheath filament and the high melting point fiber in the core yarn may be the same or different, but it is necessary to satisfy the condition that the melting point of the high melting point fiber is higher than the melting point of the low melting point fiber.
  • the difference in melting point between the high melting point fiber and the low melting point fiber in the core-sheath type fluffy processed yarn is from 20 ° C to 150 ° C, preferably from 20 ° C to 100 ° C.
  • Any polymer which satisfies the above conditions can be used as the fiber-forming polymer of the two fibers of the present invention. Specific examples thereof include a conventional melting point polyester fiber and a low melting point modified copolymerized polyester, a conventional melting point polyester fiber and a polypropylene fiber, or a combination of a polypropylene fiber and a polyethylene fiber.
  • the high melting point fiber of the present invention is preferably a polyester fiber
  • the low melting point fiber is a fiber having a slightly lower melting point than the high melting point fiber, preferably at least one of a modified copolymerized low melting point polyester, polypropylene, polyethylene or nylon fiber.
  • the cross section of the high melting point fiber may be one or more of a circle, a hollow, a triangle, a cross, an eight leaf, etc.; preferably a hollow fiber.
  • the high melting point fiber is a main constituent component of the bulky processed tow, and its performance plays a decisive role in the weight of the filled object using the tow of the present invention and the heat retaining property.
  • the hollow fiber is preferred, the lightweight and heat retaining properties of the filled object are greatly improved.
  • the hollow fiber of the high-melting point hollow fiber is preferably 20 to 50%, more preferably 25 to 45%, in view of spinning stability, fiber mechanical properties and the like.
  • the low melting point fiber may be a medium fiber or a hollow fiber.
  • the high-melting-point hollow fiber has a three-dimensionally crimped shape in a natural state.
  • the fluffy processed tow is also preferably a three-dimensionally crimped shape in a natural state, and the curled shape has a radius of curvature of 3 mm to 15 mm. If the radius of curvature is too small, the fluffiness is poor. If it is too large, the three-dimensional effect cannot be reflected, the fluffiness is affected, and the compression recovery rate is low.
  • the radius of curvature is more preferably 4 mm to 12 mm from the fluffy effect and the compression recovery effect.
  • the three-dimensionally crimped shape refers to a fiber having an irregular spiral structure in the long direction (Fig. 5) At the same time, because there is a difference in alignment between a part of the monofilaments, the rotation mode and direction of the monofilaments are different to form a multi-dimensional three-dimensional form.
  • the sheath yarn in the bulky processed tow forming the core-sheath type fluffy processed tow is a mixed filament formed of a high melting point fiber and a low melting point fiber; and the core yarn is a filament formed of a high melting point fiber.
  • the sheath wire and the core wire intersect in the fluffy processed yarn, and the sheath fiber formed by the mixed fiber containing the high-melting-point hollow fiber of the preferred form forms a three-dimensional curl having a radius of 3 mm to 15 mm outside the core wire. Ring-shaped.
  • the diameter of the ring formed by the sheath wire is too small, the volume of the formed three-dimensional space is small, the bulkiness of the processed tow is not enough, and the clothes or beddings filled with it are relatively hard, without the fluffiness of the down, and the heat preservation performance is also lowered.
  • the ring formed by the sheath wire is larger, the bulkiness and flexibility of the processed tow are greatly improved, but the compression resistance is deteriorated, that is, the processed tow is permanently formed when pressed by an external force. The deformation causes poor performance.
  • the radius of the ring formed by the sheath wire outside the core wire is more preferably 4 mm to 12 mm.
  • the fineness of the core yarn and the sheath yarn constituting the fluffy processed yarn is preferably 20 to 300 dtex. It is particularly preferable that the core filament fineness is 30 to 250 dtex, and preferably the sheath yarn has a fineness of less than or equal to the fineness of the core filament. If the fineness is too fine, although the softness of the fiber increases, the pressure resistance of the ring formed by the sheath wire and/or the core wire may decrease. On the contrary, the higher the fiber's fineness, the higher the rigidity of the fiber, and the resulting fluffy The processed silk will be hard and the hand feel will be worse.
  • the fluffy processed tow of the present invention has a bulkiness of 400 to 800 inch 3 / 30 g as measured by IDFB.
  • the compression ratio is 50 to 95%, and the recovery rate is 50 to 95%.
  • test method involved in the present invention is as follows:
  • the measurement was carried out in accordance with JIS L1096-2010 standard.
  • the measurement was carried out according to the standard of GB/T 14272-2011.
  • the denier test was tested according to the JIS L 1013:2010 standard.
  • the hollow fiber is cut into a thin sheet (ie, a fiber cross section) in the longitudinal direction, and is photographed under a normal optical microscope to a suitable magnification, and the area S 1 of the hollow portion and the area S 2 of the entire fiber (including the hollow portion) are calculated from the photograph. And then calculate:
  • the fluffy processed tow is fixed at both ends, and the middle portion is in a free state, and is enlarged to a suitable magnification (observation magnification 150) under a common optical microscope to take a photograph, and then formed according to the photograph of the sheath fiber and the core fiber in the fluffy processed tow.
  • the molten bond points are counted. If the fusion bond points formed by the plurality of sheath fibers and the core fibers are at the same position, they are counted according to a fusion bond point, and finally converted by photo magnification to obtain a unit length of the fluffy processed tow.
  • the number of points of fusion bonding in units of /cm. The above method was carried out after 5 tests to calculate the average number, which is the number of fusion bonding points of the fluffy processed tow.
  • the yarn is curled by a ruler (for denier measurement) by 10 turns (1 m/turn), and then the sample to be tested is placed (suspended) for 8 h or more in a constant temperature and humidity environment (20 ° C ⁇ 65% RH). Make its state stable ( Figure 5), then select the curved part within 20 cm below the sample to measure the radius, select 20 different places to measure and then average, the obtained data is the radius of curvature.
  • the measuring instrument is a digital microscopy system (VHX-2000C) manufactured by KEYENCE. The magnification is 20 times.
  • the radius of curvature is measured by the calculation function of the radius of curvature in the software (Fig. 6). That is, the radius of curvature of the fiber is measured by crimping the three positions on the fiber.
  • the sample to be tested is placed in an environment of 20 ° C ⁇ 65% RH for 8 hours or more, so that the sample to be tested is stable;
  • the sample to be tested is placed in an environment of 20 ° C ⁇ 65% RH for 8 hours or more, so that the sample to be tested is stable;
  • the filling material was sewn on a lining cloth 50 cm long and 50 cm wide, and then covered with a hood cloth, and the edges of the lining cloth and the lining cloth were stitched to obtain a sample, which was then washed 5 times according to the JIS standard; finally, the test was performed.
  • the area of the filler inside the fabric bag before and after cleaning, and the washing offset rate is calculated according to the following formula 3:
  • Washing offset rate (%) (filler area in the sample before washing - filling area in the sample after washing) / filling area in the sample before washing ⁇ 100% (3)
  • the feel style here includes softness and smoothness; the smaller the sample, the better the feel of the sample; when the washing offset rate exceeds 45%, The softness and smoothness of the sample were poor, and the finished product was unqualified.
  • the core wire is a high melting point hollow polyester PET fiber with a fineness of 160.0 dtex;
  • the sheath wire is a mixed fiber composed of the above high melting point hollow polyester PET fiber and low melting medium medium polypropylene PP fiber, and the fineness is 80.0 dtex, and the low melting point
  • the weight ratio of PP to the mixed filaments was 1.0% by weight.
  • the weight ratio of the sheath filament to the processed filament was 91% by weight.
  • the high melting point hollow polyester PET fiber has a three-dimensionally crimped shape in a natural state.
  • the sheath fibers and the core fibers were respectively fed into the coupler through different feeding rollers, the feeding speed of the core fibers was 20 m/min, and the feeding speed of the sheath fibers was 400 m/min.
  • the flow rate of the air in the nozzle was set to 70 L/min, and the sheath fibers and the core fibers were formed into a fluffy processed yarn through an air nozzle.
  • the fluffy processed tow is subjected to a padding coating by a silicon-based aqueous solution prepared by modifying a silicon-based smoothing agent (Zhumoto, DELION SFT-730) having a weight average molecular weight of 2,000 to 6,000 g/mol; and then the processed yarn is passed through a 2 hot box.
  • the silicon-based smoothing agent is fixed, and the obtained fluffy processed tow is finally collected and used.
  • the bulky processed tow has a loft of 500 inch 3 / 30 g, the fluffy processed tow forms a three-dimensionally curly shape, and the radius of curvature of the curled shape is 7.0 mm, and the melted and dispersed in the fluffy processed tow
  • the joint is 1/cm, the compression ratio is 92%, and the recovery rate is 80%.
  • a polyester-cotton woven fabric (polyester/cotton content ratio of 65/35; gram weight of 110 g/m 2 and a total density of 180 / inch) was used as a cover cloth, and then a machine having a ventilation capacity of 150 cm 3 /cm 2 /s was used.
  • the fabric (polyester/cotton content ratio is 65/35; gram weight 100g/m 2 , total density 200/inch) is used as the lining cloth, the lining cloth is two layers, and the fluffy processed tow is used as the filling material.
  • the lining is fixed on both sides and the middle, and then the fixed filling material and the lining cloth are filled together in the hood cloth, and the lining cloth and the lining cloth at both ends are sewn together to obtain a filling object.
  • the performance test results are shown in Table 1.
  • Example 1 The woven fabric of Example 1 with aeration of 150 cm 3 /cm 2 /s (polyester/cotton content ratio of 65/35; gram weight of 100 g/m 2 , total density of 200 / inch) was replaced by aeration.
  • Woven fabric of 250 cm 3 /cm 2 /s (polyester/cotton content ratio of 65/35; gram weight of 100 g/m 2 , total density of 300 / inch), the rest of the same as in Example 1, its performance test results See Table 1.
  • Example 1 The woven fabric of Example 1 with aeration of 150 cm 3 /cm 2 /s (polyester/cotton content ratio of 65/35; gram weight of 100 g/m 2 , total density of 200 / inch) was replaced by aeration.
  • 150cm 3 /cm 2 /s PET non-woven fabric, filling material core-sheath type fluffy processed tow is replaced by ordinary 160dtex-24f-polyester FDY, N 10, and the rest are the same as in the first embodiment, the performance test results See Table 1.
  • Example 1 The woven fabric of Example 1 with aeration of 150 cm 3 /cm 2 /s (polyester/cotton content ratio of 65/35; gram weight of 100 g/m 2 , total density of 200 / inch) was replaced by aeration.
  • the core wire is a high melting point hollow polyester PET fiber with a fineness of 200.0 dtex
  • the sheath wire is composed of a high melting point hollow polyester PET fiber and a low melting point real copolymerized PET fiber.
  • the mixed fiber has a fineness of 200.0 dtex, and the low-melting copolymerized medium-strength PET fiber accounts for 49.0% by weight of the mixed fiber.
  • the sheath yarn occupies a mass fraction of the processed yarn of 99% by weight.
  • the lining cloth in Example 1 was replaced by two layers, and the ventilation amount was not limited.
  • the woven fabric was limited to a woven fabric having a ventilation capacity of 150 cm 3 /cm 2 /s (polyester/cotton content ratio was 65/35; gram weight) It is 100 g/m 2 and the total density is 200 / inch), and the rest are the same as those in the first embodiment.
  • the performance test results are shown in Table 2.
  • Example 5 The cover cloth of Example 5 was replaced with a woven fabric having a ventilation capacity of 250 cm 3 /cm 2 /s (polyester/cotton content ratio of 65/35; gram weight of 100 g/m 2 , total density of 300 pieces/inch), The performance test results are shown in Table 2.
  • the performance test results are shown in Table 2.
  • the cover cloth of Example 5 was replaced with a PET nonwoven fabric having a ventilation amount of 150 cm 3 /cm 2 /s, and the filling material and the interlining cloth were sewn together, and the integrated method of sewing the cover cloth and the interlining cloth was replaced with
  • the filling material and the lining cloth are glued together, and the cover cloth and the lining cloth are glued together to form an integration;
  • the core wire is a high melting point hollow polyester PET fiber, the fineness is 200.0 dtex;
  • the sheath wire is made of a high melting point hollow polyester PET
  • the mixed fiber composed of fiber and low melting point real copolymerized PET fiber has a fineness of 200.0 dtex, and the low melting point copolymerized medium PET fiber accounts for 49.0 wt% of the mixed fiber.
  • the sheath yarn accounts for 99% by weight of the processed silk.
  • the performance test results are shown in Table 2.
  • the filling material in the embodiment 1 was replaced with pearl cotton, the filling material and the lining cloth were not sewn together, and the cover cloth and the lining cloth were sewn together, and the rest were the same as those in the first embodiment, and the performance test results are shown in Table 1.
  • Example 1 The fluffy processed tow in Example 1 is directly sewn together with the cover cloth to form an integration, and the rest are the same
  • Example 5 the performance test results of which are shown in Table 2.
  • the anti-slip property is better.
  • Example 1 It can be seen from Example 1 and Example 3 that under the same conditions, when a fluffy processed tow is used as a filling material, the bulkiness is superior to that of the non-fluffed yarn.
  • Example 1 the integrated method uses a method in which the hand feel is superior to the tape when sewing.
  • Example 1 It can be seen from Example 1 and Example 5 that under the same conditions, the washing offset ratio using the two-layer interlining is superior to the use of a layer of interlining.
  • Example 5 As is apparent from Example 5 and Comparative Example 2, when the cover cloth and the filler were directly sewn without the backing cloth, the anti-slip property was remarkably deteriorated.
  • Example 1 and Comparative Example 1 it can be seen from Example 1 and Comparative Example 1 that when staple fiber cotton is used as the filling material, the filler and the interlining cannot be sewn together, the washing offset is poor, and the bulkiness is lowered.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Nonwoven Fabrics (AREA)
  • Multicomponent Fibers (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

一种填充物体，其设置有罩布（1）、衬布（2）和填充材料，所述填充材料为长纤维棉（3），填充材料和衬布（2）一体化，罩布（1）与衬布（2）一体化，罩布（1）和填充材料通过衬布（2）形成间接连接。填充物体能够提高防漏绒性，改善洗涤后填充材料发生偏移、结块的问题。另外填充物体的蓬松性优良，不仅具有轻量保暖的特性，还具有手感柔软滑爽的风格，同时耐机洗性能优越，可以替代羽绒填充制品用途使用。

Description

一种填充物体 技术领域
本发明涉及一种填充物体，其设置有罩布、衬布和填充材料。
背景技术
现今市场上，在众多种类的保温填充物中，羽绒为高级保温填充物。羽毛的蓬松性优异且保温性能高，长期占据着制成被子或羽绒服的羽毛制品的高级材料的地位。
但是，天然的羽毛来自于水禽，存在着诸多缺陷。例如，①生产成本高，供给量有限，并且其价格易受市场供求而发生较大变动；②生产过程中会产生大量污水、废水等，从而带来污染环境的问题，羽毛要是洗涤不充分则会导致恶臭，因此需要事先将导致恶臭的污物除去；③难以洗涤，多数羽绒制品不宜机洗，由于羽绒的面料密度大，用洗衣机洗衣服会鼓起来并漂在水面上导致洗不干净，同时也容易发生羽绒偏移导致局部保暖性变差。虽然普通的纯棉填充物不存在天然羽绒的上述缺陷，但因其厚重、保暖性差，易漏绒而不被广泛用于衣物填充。
化纤填充物如珍珠棉等，既具备了天然羽绒的轻量的风格，又具有防菌防潮、成本安定、价格便宜等的优点，但其蓬松性还不够高，保暖性还与羽绒相差甚远，同时也不易机洗。
中国专利CN103097280A公开了一种填充物体，其内部的填充物是用芯丝将花式丝一体化而成的长纤维填充棉，花式丝被开纤形成环状纤维，长纤维棉在至少一个方向上被多根地并丝，并随罩布一起被缝制而与罩布一体化。该申请为将长纤维棉和罩布缝制在一起后形成的填充物体，缝制针眼处可能发生漏绒现象，另外，此发明需要先进行芯丝和花式丝的加捻一体化再进行花式丝的开纤处理等工序，工艺复杂，且长纤维填充棉蓬松性、柔软性、压缩后的回复性等存在欠缺。
综上所述，为了适应市场需求，迫切需要开发一种防漏绒性好，蓬松、轻量、保暖的填充物体。
发明内容
本发明的目的在于提供一种防漏绒性好，具有蓬松、轻量、保暖等优异性能，且使用中或洗涤后填充材料的集中少，不易发生偏移，蓬松度高的填充物体。
本发明的技术解决方案是：
本发明的填充物体，其设置有罩布、衬布和填充材料，所述填充材料为长纤维棉，填充材料和衬布一体化，罩布与衬布一体化，并且罩布和填充材料通过衬布形成间接连接。
本发明的填充物体，作为填充材料的长纤维棉优选为由N根芯鞘型蓬松加工丝形成的蓬松加工丝束，N为1以上；所述芯鞘型蓬松加工丝的鞘丝是由高熔点纤维和低熔点纤维形成的混纤丝；芯丝为高熔点纤维形成的长丝，并且蓬松加工丝束中含有分散的熔融粘合点。
本发明的填充物体，衬布为一层时，优选罩布的通气量为1～200cm3/cm2/s；衬布为两层时，优选衬布的通气量为1～200cm3/cm2/s。
本发明的填充物体，优选罩布和衬布，填充材料和衬布分别被缝制在一起形成一体化，罩布和填充材料通过衬布形成间接连接。
发明的填充物体，优选混纤丝中的低熔点纤维占混纤丝的重量比为0.1～50wt％；所述蓬松加工丝束的鞘丝总量占蓬松加工丝束总量的重量比为60～99wt％。
发明的填充物体，优选蓬松加工丝中的高熔点纤维与低熔点纤维的熔点差为20℃～150℃。
发明的填充物体，进一步优选蓬松加工丝中的高熔点纤维为聚酯纤维；低熔点纤维为改性共聚合低熔点聚酯、聚丙烯、聚乙烯或尼龙纤维中的至少一种。
发明的填充物体，更进一步优选高熔点纤维聚酯纤维为中空纤维，且中空率为20～50％。
发明的填充物体，优选蓬松加工丝束中含有的分散熔融粘合点的数量为1～40个/cm。
发明的填充物体，优选蓬松加工丝束在自然状态下为三维立体的卷曲形状，且卷曲形状的曲率半径为3mm～15mm。
本发明所使用的优选填充材料蓬松加工丝束，通过IDFB测试的蓬松性为400～800inch3/30g。
综上所述，因为目前填充物体如被子、防寒服、被褥等存在漏绒性差、耐洗涤性差、厚重、不蓬松的问题，所以本发明要解决的问题是通过添加衬布来提高防漏绒性，改善洗涤后填充材料发生偏移、结块的问题，另外，通过使用蓬松加 工丝束作为填充物解决了填充物体厚重、保暖性差、不蓬松的问题。
附图说明
图1是本发明的填充物体的构造示意图例。其中，
1：罩布；2：衬布；3：长纤维棉；4：长纤维棉的鞘丝；5：长纤维棉的芯丝；6：罩布与衬布的连接处；7：衬布与长纤维棉的连接处。
图2是蓬松加工丝束的实物图。
图3是衬布为一层时的填充物体的构造示意图。
图4是衬布为两层时的填充物体的构造示意图。
图5为长纤维棉在自然状态下的三维立体的卷曲形状图。
图6为曲率半径的测量示意图。
具体实施方式
因为目前填充物体如被子、防寒服、被褥等存在漏绒性差、耐洗涤性差、厚重、不蓬松的问题，所以本发明要解决的问题是通过添加衬布来提高防漏绒性，改善洗涤后发生偏移、结块的问题，另外，通过使用蓬松加工丝束作为填充物解决了填充物体厚重、保暖性差、不蓬松的问题。
本发明的填充物体，没有特别的限定，可以是服装用途，也可以是家居等用途的各类填充物体。可以列举的是防寒服、被子、褥子、睡袋、靠垫、围毯、外套、围脖等等。
本发明的填充物体，设置有罩布、衬布和填充材料，所述填充材料为长纤维棉，填充材料和衬布一体化，罩布与衬布一体化，并且罩布和填充材料通过衬布形成间接连接。
本发明的填充物体，可以是具有一个上述结构，也可以是具有多个上述的结构。没有特别限定，根据用途进行自由设定。
因为填充材料为长纤维棉，所以可以跟衬布形成一体化的连接关系。这里所说的填充材料和衬布一体化，罩布与衬布一体化，可以理解为填充材料和衬布之间直接连接，罩布与衬布之间直接连接。这里所说的直接连接，是指两部分材料之间有一定牢度的部分重叠的结合，可以抵挡一定外力的揉搓、拉扯，而不致于两者很轻易地就被分离。具体地说，可以是通过使用胶带进行直接连接，也可以是通过缝制进行直接连接，另外还可以通过超音波、熔融贴合进行直接连接，以达到一体化。当使用胶带的方式进行一体化时，工程稍微复杂，成本稍高，另外 因为胶带有一定宽度，胶带处的保温性相对来说变差；另外使用超音波和熔融贴合的方式会使填充物体手感略硬，使用舒适性略差，所以优选通过缝制的方法，将罩布和衬布，填充材料和衬布分别形成一体化。另外，本发明中，罩布和填充材料通过衬布形成间接连接。也就是说，本发明的罩布和填充材料之间虽然没有直接的连接关系，但是通过衬布形成了间接的连接关系。通过这样的设计，可以避免填充材料透过罩布的针眼等漏出罩布表面，又能够使得罩布和填充材料之间有着一定牢度的间接连接从而避免罩布和填充材料之间的脱离、滑移等缺陷，避免填充物体内部填充材料的堆积问题。即便是反复洗涤的情况下，填充材料的移动离位也会受到限制，填充物的集中现象减少，蓬松度提高。
在实际操作中，不可避免的可能会偶有几根填充材料长纤维棉与罩布形成一体化，这种情况也在本发明所述的罩布和衬布、填充材料和衬布分别形成一体化的范围之内。
本发明的罩布，可以是机织或者针织布，所用纤维原料没有特别的限定，表层和里层可以是相同的面料，也可以选用不同的面料。
本发明的衬布，可以是无纺布，机织或者针织布，所用纤维原料没有特别的限定。
本发明的衬布，可以是一层，也可以是两层，也就是说可以在填充材料的一面，也可以在填充材料的两面进行直接连接。
本发明的衬布和罩布，随着通气量的降低，透气性有变差的趋势，随着通气量的增加，漏绒性会有变差的趋势。且如果通气量太小，可能会有闷热的感觉；如果通气量太大，可能会有漏绒现象发生。因此，考虑到透气性以及防漏绒性这两方面的性能，所以衬布或者罩布优选通气量为1～200cm3/cm2/s的无纺布、机织或者针织布。更具体的，优选以下两种技术方法：一、衬布为一层且所述罩布的通气量为1～200cm3/cm2/s；二、衬布为两层且所述衬布的通气量优选为1～200cm3/cm2/s。
本发明衬布的设计，还可以带来操作上的便利性。先将衬布和填充材料长纤维棉进行一体化，然后再将衬布和罩布进行一体化，这样的方法，一方面衬布本身也可以提高防漏绒性能，从而使填充物体不容易发生漏绒现象，另外还可以灵活多变地适用于各种用途的填充物体。
在优选的缝制情况下，本发明的填充材料和衬布一体化可以是将填充材料缝 制在衬布上，缝制部位无特别的限制。可以在两端、两端的附近或者中间进行缝制而将填充材料和衬布进行一体化。例如，做被子时，首先将长纤维棉和衬布进行两端、两端附近或者中间进行缝制，然后填充到罩布中，再将罩布和衬布缝制在一起，从而使罩布和填充材料之间通过衬布形成一体化；或者将填充材料填充在事前缝制好的衬布袋中，然后再将填充好的衬布和填充材料进行缝制，再将罩布和衬布缝制再一起，从而使罩布和填充材料之间通过衬布形成一体化。具体缝制方法有如下几种：
A.首先将填充材料跟一层衬布缝制在一起，可以在两端、两端附近或者中间进行缝制，然后用罩布套起来后，将罩布和衬布边缘无填充材料的地方缝制在一起，从而制作成填充物体；
B.将填充材料先填充在事前缝制好的衬布袋中，然后再将填充好的衬布和填充材料在两端、两端附近或者中间进行缝制，形成一体化后，填充在罩布中，然后将衬布边缘无填充材料的地方和罩布缝制在一起，从而制作成填充物体。
本发明所述的填充材料长纤维棉，没有特别的限定，可以选用普通涤纶或尼龙等的DTY或FDY长纤维，也可以选用它们的卷曲纤维，考虑到填充物体的蓬松性和保暖性，优选由N根芯鞘型蓬松加工丝形成的蓬松加工丝束作为填充材料长纤维棉使用，N为1以上，从保暖性和轻量性考虑，优选N为6以上，更优选N为9以上，使用了这样的蓬松加工丝束的填充物体，其洗涤时内部填充材料的偏移会很小，蓬松性很好。
本发明优选的填充材料芯鞘型蓬松加工丝束，是含有N根由芯丝和鞘丝通过空气交络加工一体化而成的蓬松加工丝。所述蓬松加工丝的芯丝和鞘丝至少一种是由高熔点纤维和低熔点纤维形成的混纤丝；所述蓬松加工丝束中含有分散的熔融粘合点为1以上。
本发明优选的填充材料蓬松加工丝束，优选其中的蓬松加工丝的鞘丝是由高熔点纤维和低熔点纤维形成的混纤丝；芯丝为高熔点纤维形成的长丝。
本发明优选的填充材料蓬松加工丝束，优选由高熔点纤维和低熔点纤维形成的混纤丝中的低熔点纤维占混纤丝的重量比为0.1～50wt％。
本发明优选的填充材料蓬松加工丝束，优选鞘丝总量占蓬松加工丝束总量的重量比为60～99wt％。
本发明优选的填充材料蓬松加工丝束，优选蓬松加工丝中的高熔点纤维与低 熔点纤维的熔点差为20℃～150℃。
本发明中所述的高熔点纤维和与低熔点纤维是相互关联的，并非是指特定数值以上或以下熔点的纤维，而是指具有一定熔点差的两种纤维。也可以表达为熔点高的纤维和熔点低的纤维。所述的熔点差的范围优选是20℃～150℃，熔点差高于20℃的话，蓬松加工丝束形成熔融粘合点的数量可以满足发明需要；低于150℃的话，低熔点纤维的耐热性不至于影响其加工性，因而成为优选。从手感以及抵抗偏移的角度考虑，进一步优选熔点差为20℃～100℃。
本发明优选的填充材料芯鞘型蓬松加工丝束，因为经过了热处理，丝束中含有的混纤丝中的低熔点纤维发生了部分融化，体现为部分为自身融着，部分融断，部分粘合在熔点高的纤维上，从而使得蓬松加工丝束中形成了分散的熔融粘合点。
本发明的蓬松加工丝束中，混纤丝中的低熔点纤维占混纤丝的重量比范围优选为0.1～50wt％。混纤丝中的低熔点纤维的含量在0.1～30wt％范围内时，熔融粘合点个数足够，并且制成品的洗涤偏移小，因而成为更优选。而高于30wt％时，虽然也能使用，但是相比而言，熔融粘合点偏多，蓬松加工丝的蓬松度偏低，并且手感稍差。
本发明的芯鞘型蓬松加工丝束中，鞘丝占蓬松加工丝的重量比范围优选是60～99wt％，更优选80～99wt％。鞘丝的重量比低于60wt％时，加工丝束的蓬松度稍低。
形成蓬松加工丝束的芯鞘型蓬松加工丝，其芯丝和鞘丝至少一种是由高熔点纤维和与低熔点纤维组成的混纤丝。当芯丝和鞘丝单独或者都是由高熔点纤维和与低熔点纤维组成的混纤丝时，在热处理后，混纤丝中的低熔点纤维发生了部分融化，体现为部分为自身融着，部分融断，部分粘合在熔点高的纤维上，从而形成了蓬松加工丝束中分散的熔融粘合点，达到本发明所期待的效果。熔融粘合点能够提高鞘丝被开纤形成的环状纤维的稳定性，提高压缩回复率，除此之外，在作为保温填充物时，熔融粘合点可以提高与其面料接触的摩擦力，从而抑制该保温填充物诸多情况下的偏移，比如洗涤偏移、穿着偏移等。
本发明优选的填充材料蓬松加工丝束，优选丝束中含有的分散熔融粘合点的数量为1～40个/cm。这些分散的熔融粘合点在不影响蓬松性的前提下，对蓬松加工丝束的形状固着有良好的作用。分散的熔融粘合点过少，形状固着效果不够；分散的熔融粘合点过多，虽然形状固着效果好，但是蓬松性、柔软性等受到抑制。 熔融粘合点数越多，形状固着即抵抗偏移效果越好，但是相对来说手感偏硬，蓬松性略差。综上考虑，更优选1～20个/cm。控制熔融粘合点在20个/cm以下的话，制成的蓬松加工丝束手感更好，蓬松性更高。
形成芯鞘型蓬松加工丝束的蓬松加工丝，优选鞘丝是由高熔点纤维和低熔点纤维形成的混纤丝；芯丝为高熔点纤维形成的长丝。鞘丝的混纤丝中的高熔点纤维和芯丝的高熔点纤维可以相同，也可以不同，但是需要满足高熔点纤维的熔点高于低熔点纤维的熔点的条件。
芯鞘型蓬松加工丝中的高熔点纤维与低熔点纤维的熔点差为20℃～150℃，优选20℃～100℃。只要是满足上述条件的聚合物，就可以作为本发明的两种纤维的成纤聚合物使用。可以具体列举的是常规熔点的聚酯纤维和低熔点的改性共聚合聚酯，常规熔点的聚酯纤维和聚丙烯纤维，或者是聚丙烯纤维和聚乙烯纤维的组合等。
本发明高熔点纤维优选是聚酯纤维，低熔点纤维是相对于高熔点纤维来说熔点稍低的纤维，优选是改性共聚合低熔点聚酯、聚丙烯、聚乙烯或尼龙纤维中的至少一种。
高熔点纤维的断面可以为圆形、中空、三角、十字、八叶等中的一种或者几种；优选为中空纤维。高熔点纤维作为蓬松加工丝束的主要构成成分，其性能对使用了本发明丝束的填充物体的重量以及保温性能，有决定性的作用。优选为中空纤维的话，填充物体的轻量性和保温性都会有大幅的提高。
高熔点中空纤维的中空度越高加工丝束的轻量感越明显、蓬松度越高。但是中空度过高的话，纤维制造工艺复杂，并且容易变形，品质低下，生产率低下。考虑到纺丝稳定性、纤维力学性能等，优选高熔点中空纤维的中空率为20～50％，更优选25～45％。
低熔点纤维，可以为中实纤维，也可以为中空纤维。
优选高熔点中空纤维在自然状态下为三维立体的卷曲形状。
从而，所述蓬松加工丝束也优选在自然状态下为三维立体的卷曲形状，且卷曲形状的曲率半径为3mm～15mm。曲率半径太小的话，蓬松性差，太大的话，无法体现三维立体效果，影响蓬松性，压缩回复率低下。从蓬松效果以及压缩回复效果来说，曲率半径更优选为4mm～12mm。
所述三维立体的卷曲形状是指纤维在长方向上呈现为不规则的螺旋结构(图 5)，同时因为一部分单丝之间存在配向的差异，导致单丝之间旋转方式、方向不同而形成多维度立体形态。
作为本发明的优选形态，形成芯鞘型蓬松加工丝束的蓬松加工丝束中的鞘丝是由高熔点纤维和低熔点纤维形成的混纤丝；芯丝为高熔点纤维形成的长丝。此形态下，蓬松性加工丝中鞘丝和芯丝交叉，且含有了优选形态的高熔点中空纤维的混纤丝所形成的鞘丝纤维在芯丝外形成半径为3mm～15mm三维立体的卷曲圆环状。鞘丝形成的圆环直径过小，形成的立体空间的体积就小，加工丝束的蓬松性不够，用它填充后的衣物或寝具比较硬实，没有羽绒的蓬松感，保温性能也会下降。反之，虽然鞘丝形成的圆环越大加工丝束的蓬松性和柔软性会有很大的提高，但是耐压缩性能会变差，也就是该加工丝束受外力挤压时会形成永久性的变形，导致性能低下。鞘丝在芯丝外所形成的圆环的半径更优选4mm～12mm。
构成蓬松加工丝的芯丝和鞘丝的纤度优选为20～300dtex。特别优选芯丝纤度为30～250dtex，并且优选鞘丝的纤度小于或等于芯丝的纤度。纤度太细的话虽然纤维的柔软性增加，但是鞘丝和/或芯丝所形成的圆环的耐压能力反而会下降；反之，纤维的纤度越大纤维的刚性就越高，制得的蓬松加工丝就会偏硬，手感变差。
本发明的蓬松加工丝束，通过IDFB测试的蓬松性为400～800inch3/30g。
其压缩率为50～95％，回复率为50～95％。
本发明涉及的测试方法如下：
(1)通气量
根据JIS L1096-2010标准进行测定。
(2)漏绒量
根据GB/T 14272-2011法标准进行测定。
(3)纤度的测试方法
纤度的测试根据JIS L 1013:2010标准测试。
(4)中空率
将中空纤维沿纵向切断成薄片(即纤维横截面)，在普通光学显微镜下放大到合适的倍率进行拍照，根据照片计算出中空部分的面积S1和纤维整体的面积S2(包括中空部)，然后计算：
中空率＝(S1/S2)×100％。
(5)蓬松加工丝束的熔融粘合点个数的测试方法
将蓬松加工丝束两端固定，中间部分成自由状态，在普通光学显微镜下放大到合适的倍率(观察倍率150)进行拍照，然后根据照片对蓬松加工丝束中的鞘纤维和芯纤维所形成的熔融粘合点进行计数，如果多根鞘纤维和芯纤维形成的熔融粘合点在同一位置，按照一个熔融粘合点计数，最后通过照片放大倍率进行换算得到蓬松加工丝束单位长度上的熔融粘合点个数，单位为个/cm。上述方法进行5回测试后算出平均数，即为蓬松加工丝束的熔融粘合点个数。
(6)蓬松加工丝束的曲率半径测试方法
将纱线通过检尺机(纤度测定用)将样品卷曲10圈(1米/圈)，然后将待测试样品在恒温恒湿环境(20℃×65％RH)放置(吊挂)8h或以上使其状态稳定(如图5)，然后选取样品下方20厘米内弯曲部分进行半径测量，选取20个不同地方测量后取平均，所得数据即为曲率半径。测量仪器为基恩士(KEYENCE)产的数码显微系统(VHX-2000C)，放大倍率为20倍，通过软件中曲率半径的计算功能进行曲率半径的测定(如图6)。即通过卷曲纤维上的三个位置来测量纤维的曲率半径。
(7)蓬松度
根据IDFB方法进行测试：
①首先将待测试样放置在20℃×65％RH的环境中调试8小时或8小时以上，使得待测试样稳定；
②称取试样30g，手动将其抖动到蓬松状态后将其放入测量桶内并盖上盖子；
③将重量盘向下移动至接触试样的最高点，然后放开重量盘使其自由下落，放开重量盘的同时计时，稳定1分钟后读出高度并记录；
④打开盖子取出试样，再次将其抖动至蓬松状态，放入测量桶内盖上盖子，按照步骤③再次测量，同样的方法测试5次；
⑤算出5次的平均高度后通过计算得出蓬松度。
(8)压缩率和回复率的测试方法
①首先将待测试样放置在20℃×65％RH的环境中调试8小时或8小时以上，使得待测试样稳定；
②称取试样30g，手动将其抖动到蓬松状态后将其放入IDFB法中同样的量桶内并盖上盖子；
③将与IDFB法中同样的重量盘W0向下移动至接触试样的最高点，然后放开 重量盘使其自由下落，放开重量盘的同时计时，稳定1分钟后读出高度并记录H0；
④打开盖子将比原来重量盘W0重40倍的重量盘W1，放入测量桶内，重量盘W1向下移动至接触试样的最高点，然后放开重量盘使其自由下落，放开重量盘的同时计时，稳定1分钟后读出高度并记录H1；
⑤打开盖子撤掉所有重量，让测试样品在自由状态下回复24h，待其稳定后，按步骤③的方法测试出样品高度并记录为H2；
⑥根据以上数据通过下公式1和公式2计算出压缩率和回复率：
压缩率(％)＝(H0－H1)/H0×100％      (1)，
回复率(％)＝(H2－H1)/(H0－H1)×100％   (2)，
⑦重复①～⑥的方法测试5回取平均值。
(9)洗涤偏移率的评价方法
将填充材料缝制在一层长50cm*宽50cm的衬布上，然后用罩布套起来后，将罩布和衬布边缘进行缝合，得到一个样品，再按照JIS标准进行清洗5回；最后测试出清洗前后面料包内部的填充物的面积，根据以下公式3计算出洗涤偏移率：
洗涤偏移率(％)＝(洗涤前样品内填充物面积－洗涤后样品内填充物面积)/洗涤前样品内填充物面积×100％   (3)
其中，洗涤偏移率越大，则说明样品的手感风格越差，这里的手感风格包括柔软性及滑爽感；越小则说明样品的手感风格越好；当洗涤偏移率超过45％时，则样品的柔软性及滑爽感较差，制成的成品不合格。
以下通过实施例来说明本发明的内容，但是本发明并不局限于实施例所列内容。
实施例1：
芯丝是高熔点中空聚酯PET纤维，纤度是160.0dtex；鞘丝是由上述高熔点中空聚酯PET纤维和低熔点中实聚丙烯PP纤维组成的混纤丝，纤度是80.0dtex，低熔点PP占混纤丝的重量比是1.0wt％。鞘丝占加工丝的重量比是91wt％。高熔点中空聚酯PET纤维在自然状态下为三维立体的卷曲形状。
将鞘纤维和芯纤维通过不同的喂入罗拉分别喂入交络器中，芯纤维的喂入速度为20m/min，鞘纤维的喂入速度为400m/min。设置喷嘴内空气的流速为70L/分，鞘纤维和芯纤维通过空气喷嘴形成蓬松加工丝。然后将得到的蓬松加工丝通过1热箱(170℃)进行预热处理，之后将N＝10根蓬松加工丝进行合并成蓬松加工丝 束。然后，蓬松加工丝束经过重均分子量2000～6000g/mol的改性硅系平滑剂(竹本，DELION SFT-730)调制成的硅系水溶液进行浸轧涂层；再将加工丝经过2热箱固着硅系平滑剂，最终将得到的蓬松加工丝束进行收集待用。
经测试，所得到的蓬松性加工丝束的蓬松度为500inch3/30g，蓬松加工丝束形成三维立体的卷曲形状，且卷曲形状的曲率半径为7.0mm，蓬松加工丝束中分散的熔融粘合点1个/cm，压缩率为92％，回复率为80％。
将涤棉机织物(涤纶/棉含量比为65/35；克重为110g/m2，总密度为180根/英寸)作为罩布，然后将通气量为150cm3/cm2/s的机织物(涤纶/棉含量比为65/35；克重为100g/m2，总密度为200根/英寸)做衬布，衬布为两层，将蓬松加工丝束作为填充材料，首先将填充物缝制在衬布上，两端和中间进行固定，然后将固定好的填充材料和衬布一起填充在罩布内，将罩布和两端的衬布缝制在一起，得到填充物体。其各项性能测试结果见表1。
实施例2：
将实施例1的通气量为150cm3/cm2/s的机织物(涤纶/棉含量比为65/35；克重为100g/m2，总密度为200根/英寸)替换为通气量为250cm3/cm2/s的机织物(涤纶/棉含量比为65/35；克重为100g/m2，总密度为300根/英寸)，其余同实施例1，其各项性能测试结果见表1。
实施例3：
将实施例1的通气量为150cm3/cm2/s的机织物(涤纶/棉含量比为65/35；克重为100g/m2，总密度为200根/英寸)替换为通气量为150cm3/cm2/s的PET无纺布，填充材料芯鞘型蓬松加工丝束替换为普通的160dtex-24f-涤纶FDY，N＝10根，其余同实施例1，其各项性能测试结果见表1。
实施例4：
将实施例1的通气量为150cm3/cm2/s的机织物(涤纶/棉含量比为65/35；克重为100g/m2，总密度为200根/英寸)替换为通气量为150cm3/cm2/s的PET无纺布，另外将填充材料和衬布缝制在一起，罩布和衬布缝制在一起的一体化方法替换为填充材料和衬布用胶带粘在一起，罩布和衬布粘在一起，形成一体化；另外，芯丝是高熔点中空聚酯PET纤维，纤度是200.0dtex；鞘丝是由高熔点中空聚酯PET纤维和低熔点中实共聚合PET纤维组成的混纤丝，纤度是200.0dtex，低熔点共聚合中实PET纤维占混纤丝的质量分数是49.0wt％。鞘丝占加工丝的质 量分数是99wt％。
其余同实施例1，其各项性能测试结果见表1。
实施例5：
将实施例1中的衬布由两层替换为一层，通气量不限定，将罩布限定为通气量150cm3/cm2/s的机织物(涤纶/棉含量比为65/35；克重为100g/m2，总密度为200根/英寸)，其余同实施例1，其各项性能测试结果见表2。
实施例6：
将实施例5的罩布替换为通气量为250cm3/cm2/s的机织物(涤纶/棉含量比为65/35；克重为100g/m2，总密度为300根/英寸)，其各项性能测试结果见表2。
实施例7：
将实施例5的罩布替换为通气量为150cm3/cm2/s的PET无纺布，填充材料芯鞘型蓬松加工丝束替换为普通的160dtex-24f-涤纶FDY，N＝10根，其各项性能测试结果见表2。
实施例8：
将实施例5的罩布替换为通气量为150cm3/cm2/s的PET无纺布，另外将填充材料和衬布缝制在一起，罩布和衬布缝制在一起的一体化方法替换为填充材料和衬布用胶带粘在一起，罩布和衬布粘在一起，形成一体化；另外，芯丝是高熔点中空聚酯PET纤维，纤度是200.0dtex；鞘丝是由高熔点中空聚酯PET纤维和低熔点中实共聚合PET纤维组成的混纤丝，纤度是200.0dtex，低熔点共聚合中实PET纤维占混纤丝的质量分数是49.0wt％。鞘丝占加工丝的质量分数是99wt％。其各项性能测试结果见表2。
比较例1：
将实施例1中的填充材料替换为珍珠棉，填充材料和衬布不缝制在一起，罩布和衬布缝制在一起，其余同实施例1，其各项性能测试结果见表1。
比较例2：
将实施例1中的蓬松加工丝束直接与罩布缝制在一起，形成一体化，其余同
实施例5，其各项性能测试结果见表2。
根据表1和表2，分析如下。
由实施例1和实施例2可知，同等条件下，衬布的通气量200cm3/cm2/s以下时，防漏绒性更好。
由实施例1和实施例3可知，同等条件下，使用蓬松加工丝束作为填充材料时，蓬松度优于非蓬松加工丝。
由实施例1和实施例4可知，一体化方法使用缝制时，手感优于胶带的方法。
由实施例1和实施例5可知，同等条件下，使用两层衬布的洗涤偏移率优于使用一层衬布。
由实施例5和比较例2可知，不加衬布，罩布与填充材料直接缝制的情况下，防漏绒性明显变差。
由实施例1和比较例1可知，使用短纤维棉作为填充材料时，填充材料和衬布不能缝制在一起，洗涤偏移性差，蓬松度降低。
表1
Figure PCTCN2017117899-appb-000001
表2
Figure PCTCN2017117899-appb-000002

Claims (11)

  1. 一种填充物体，其特征是：所述填充物体设置有罩布、衬布和填充材料，所述填充材料为长纤维棉，填充材料和衬布一体化，罩布与衬布一体化，并且罩布和填充材料通过衬布形成间接连接。
  2. 根据权利要求1所述的填充物体，其特征是：所述长纤维棉为由N根芯鞘型蓬松加工丝形成的蓬松加工丝束，N为1以上；所述芯鞘型蓬松加工丝的鞘丝是由高熔点纤维和低熔点纤维形成的混纤丝；芯丝为由高熔点纤维形成的长丝，并且蓬松加工丝束中含有分散的熔融粘合点。
  3. 根据权利要求1所述的填充物体，其特征是：所述衬布为一层且所述罩布的通气量为1～200cm3/cm2/s。
  4. 根据权利要求1所述的填充物体，其特征是：所述衬布为两层且所述衬布的通气量为1～200cm3/cm2/s。
  5. 根据权利要求1所述的填充物体，其特征是：所述罩布和衬布，填充材料和衬布分别被缝制在一起形成一体化，罩布和填充材料通过衬布形成间接连接。
  6. 根据权利要求2所述的填充物体，其特征是：所述混纤丝中的低熔点纤维占混纤丝的重量比为0.1～50wt％；所述蓬松加工丝束的鞘丝总量占蓬松加工丝束总量的重量比为60～99wt％。
  7. 根据权利要求2所述的填充物体，其特征是：所述蓬松加工丝中的高熔点纤维与低熔点纤维的熔点差为20℃～150℃。
  8. 根据权利要求7所述的填充物体，其特征是：所述蓬松加工丝中的高熔点纤维为聚酯纤维；低熔点纤维为改性共聚合低熔点聚酯、聚丙烯、聚乙烯或尼龙纤维中的至少一种。
  9. 根据权利要求8所述的填充物体，其特征是：所述高熔点纤维聚酯纤维为中空纤维，且中空率为20～50％。
  10. 根据权利要求2所述的填充物体，其特征是：所述蓬松加工丝束中含有的分散熔融粘合点的数量为1～40个/cm。
  11. 根据权利要求2所述的填充物体，其特征是：所述蓬松加工丝束在自然状态下为三维立体的卷曲形状，且卷曲形状的曲率半径为3mm～15mm。
PCT/CN2017/117899 2016-12-23 2017-12-22 一种填充物体 WO2018113764A1 (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201780065135.8A CN109843786B (zh) 2016-12-23 2017-12-22 一种填充物体

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201611206917.2 2016-12-23
CN201611206917.2A CN108239808A (zh) 2016-12-23 2016-12-23 一种填充物体

Publications (1)

Publication Number Publication Date
WO2018113764A1 true WO2018113764A1 (zh) 2018-06-28

Family

ID=62624578

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2017/117899 WO2018113764A1 (zh) 2016-12-23 2017-12-22 一种填充物体

Country Status (3)

Country Link
CN (2) CN108239808A (zh)
TW (1) TW201829289A (zh)
WO (1) WO2018113764A1 (zh)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20230193524A1 (en) * 2020-06-29 2023-06-22 Toray Industries, Inc. Chenille yarn, textile product, clothing, and bedding
TWI808560B (zh) * 2021-12-10 2023-07-11 光隆實業股份有限公司 提高化纖填充材料保暖性能的方法及化纖填充材料

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111705369B (zh) * 2020-06-19 2022-03-11 江苏工程职业技术学院 一种轻质保暖“v”型立体结构仿羽绒纤维

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1517037A (zh) * 2003-01-16 2004-08-04 东海热敏纺织工业株式会社 衬布用复合丝和衬布用布帛
CN1517038A (zh) * 2003-01-16 2004-08-04 东海热敏纺织工业株式会社 衬布用复合丝和衬布用布帛
CN102587041A (zh) * 2012-03-07 2012-07-18 厦门延江工贸有限公司 长纤无纺布及其制造工艺
CN103097280A (zh) * 2010-08-23 2013-05-08 仓敷纺绩株式会社 填充物体
WO2015170741A1 (ja) * 2014-05-08 2015-11-12 三菱レイヨン株式会社 詰め綿

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4406310A (en) * 1980-03-12 1983-09-27 Reader A M Secondary carpet backing fabrics
CN201290514Y (zh) * 2008-09-26 2009-08-19 美国标准纤维有限公司 一种面包块状填充的床垫罩
CN101724962A (zh) * 2008-10-31 2010-06-09 吴江市向兴布业有限公司 一种轻质保暖面料

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1517037A (zh) * 2003-01-16 2004-08-04 东海热敏纺织工业株式会社 衬布用复合丝和衬布用布帛
CN1517038A (zh) * 2003-01-16 2004-08-04 东海热敏纺织工业株式会社 衬布用复合丝和衬布用布帛
CN103097280A (zh) * 2010-08-23 2013-05-08 仓敷纺绩株式会社 填充物体
CN102587041A (zh) * 2012-03-07 2012-07-18 厦门延江工贸有限公司 长纤无纺布及其制造工艺
WO2015170741A1 (ja) * 2014-05-08 2015-11-12 三菱レイヨン株式会社 詰め綿

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20230193524A1 (en) * 2020-06-29 2023-06-22 Toray Industries, Inc. Chenille yarn, textile product, clothing, and bedding
TWI808560B (zh) * 2021-12-10 2023-07-11 光隆實業股份有限公司 提高化纖填充材料保暖性能的方法及化纖填充材料

Also Published As

Publication number Publication date
CN108239808A (zh) 2018-07-03
CN109843786A (zh) 2019-06-04
TW201829289A (zh) 2018-08-16
CN109843786B (zh) 2021-07-30

Similar Documents

Publication Publication Date Title
JP5009056B2 (ja) ダウンプルーフ構造体
US20170130378A1 (en) Use of continuous filament nonwoven fabrics to prevent the escape of down in textile products filled with down
TWI694191B (zh) 非織物羽絨毛絮、包含毛絮之物品、製造毛絮之方法
CN103097280A (zh) 填充物体
WO2018113764A1 (zh) 一种填充物体
JP6575545B2 (ja) 詰め綿
CN106192279A (zh) 长纤维无纺布以及具有该长纤维无纺布的层积布料
WO2018113765A1 (zh) 一种填充物体
WO2019101003A1 (zh) 一种填充物及其用途
JP5112183B2 (ja) 羽毛袋用不織布およびこれを用いた衣料
TW201634775A (zh) 衣料
JP5009055B2 (ja) 羽毛用中生地、羽毛用中袋およびこれを用いたダウンプルーフ構造体
JP2024508779A (ja) 耐久性を有するピリング耐性の不織布断熱材
JP5054596B2 (ja) 衣料用布帛
TWI878638B (zh) 透氣多層絕緣結構
US20230040449A1 (en) Fiberball padding with different fiberball shape for higher insulation
JP5112220B2 (ja) 羽毛袋用不織布及びこれを用いたダウンプルーフ構造体
JP2011017109A (ja) ネックウォーマー
WO2025142636A1 (ja) 保温材、繊維製品および収納袋付き製品
JP3219566U (ja) 長繊維綿シート及び該長繊維綿シートを収納したキルト加工生地使用製品
WO2023134165A1 (zh) 一种保温服
JP2019157296A (ja) 嵩高構造糸、中綿、及びそれを用いた繊維詰め物体および繊維製品
WO2023134164A1 (zh) 保温絮片及其应用
WO2018113766A1 (zh) 一种填充体及其用途
JP2023064999A (ja) 中綿

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 17882431

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 17882431

Country of ref document: EP

Kind code of ref document: A1