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WO2018056370A1 - Scratch-resistant hard coating material - Google Patents

Scratch-resistant hard coating material Download PDF

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Publication number
WO2018056370A1
WO2018056370A1 PCT/JP2017/034143 JP2017034143W WO2018056370A1 WO 2018056370 A1 WO2018056370 A1 WO 2018056370A1 JP 2017034143 W JP2017034143 W JP 2017034143W WO 2018056370 A1 WO2018056370 A1 WO 2018056370A1
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WO
WIPO (PCT)
Prior art keywords
group
mass
poly
curable composition
meth
Prior art date
Application number
PCT/JP2017/034143
Other languages
French (fr)
Japanese (ja)
Inventor
将幸 原口
Original Assignee
日産化学工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日産化学工業株式会社 filed Critical 日産化学工業株式会社
Priority to JP2018540300A priority Critical patent/JPWO2018056370A1/en
Priority to CN201780057803.2A priority patent/CN109715685B/en
Priority to KR1020197005643A priority patent/KR20190055071A/en
Publication of WO2018056370A1 publication Critical patent/WO2018056370A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F290/00Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
    • C08F290/02Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
    • C08F290/06Polymers provided for in subclass C08G
    • C08F290/068Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/046Forming abrasion-resistant coatings; Forming surface-hardening coatings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/06Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/24Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/46Polymerisation initiated by wave energy or particle radiation
    • C08F2/48Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
    • C08F2/50Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F290/00Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
    • C08F290/02Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
    • C08F290/06Polymers provided for in subclass C08G

Definitions

  • the present invention relates to a curable composition useful as a material for forming a hard coat layer applied to the surface of various display elements such as a touch panel display and a liquid crystal display.
  • a large number of products in which a touch panel is mounted on a flat panel display such as a personal computer, a mobile phone, a mobile game machine, and an ATM have been commercialized.
  • a touch panel is mounted on a flat panel display such as a personal computer, a mobile phone, a mobile game machine, and an ATM.
  • smartphones and tablet PCs the number of capacitive touch panels having a multi-touch function is rapidly increasing.
  • Thin tempered glass is used on the surface of these touch panel displays, and a protective film is attached to the display surface in order to prevent the glass from scattering. Since the protective film uses a plastic film, it is more likely to be scratched than glass, and it is necessary to provide a hard coat layer having excellent scratch resistance on the surface.
  • a method is adopted in which a highly crosslinked structure is formed, that is, a crosslinked structure with low molecular mobility is formed to increase the surface hardness and provide resistance to external force. It is done.
  • polyfunctional acrylate materials currently used as hard coat layer forming materials are monomers that are liquid at room temperature, and are three-dimensionally cross-linked by radicals generated from a photopolymerization initiator.
  • the acrylate system is cured by ultraviolet rays (UV), and the time of UV irradiation is very short and energy saving, and is characterized by high productivity.
  • a means for forming a hard coat layer on the surface of the plastic film for example, a solution containing a polyfunctional acrylate, a photopolymerization initiator and an organic solvent is coated on the plastic film by gravure coating, etc. Then, a means for forming a hard coat layer is employed. In order to express functions such as hardness and scratch resistance in the formed hard coat layer at a level having no practical problem, the hard coat layer is usually formed with a thickness of 1 to 15 ⁇ m.
  • the capacitive touch panel is operated by touching it with a human finger. For this reason, fingerprints are attached to the surface of the touch panel every time an operation is performed, causing problems that the visibility of the image on the display is remarkably impaired and the appearance of the display is impaired.
  • the fingerprint contains moisture derived from sweat and oil derived from sebum, and it is strongly desired to impart water repellency and oil repellency to the hard coat layer on the display surface in order to prevent both of them from adhering. ing. From such a viewpoint, the touch panel display surface is desired to have antifouling properties against fingerprints and the like.
  • a method for imparting antifouling properties to the surface of the hard coat layer a method of adding a small amount of a fluorine-based surface modifier to the coating solution for forming the hard coat layer has been used.
  • the added fluorine-based compound is segregated on the surface of the hard coat layer due to its low surface energy, and imparts water repellency and oil repellency.
  • an oligomer having a number average molecular weight of about 1,000 to 5,000 called a perfluoropolyether having a poly (oxyperfluoroalkylene) chain is used from the viewpoint of water repellency and oil repellency. .
  • perfluoropolyether since perfluoropolyether has a high fluorine concentration, it is usually difficult to dissolve in an organic solvent used in a coating solution for forming a hard coat layer. Moreover, aggregation is caused in the formed hard coat layer.
  • a technique of adding an organic moiety to the perfluoropolyether is used.
  • a method of bonding active energy ray-curable sites represented by (meth) acrylate groups is used.
  • the perfluoropolyether compound described in Patent Document 1 is highly soluble in the coating liquid, but segregates at the gas-liquid interface of the coating liquid, greatly reduces the surface tension of the coating liquid, and a large number of bubbles are present in the coating liquid. appear.
  • the air bubbles become defective, resulting in poor appearance of the coating film. Therefore, in order to eliminate the generated bubbles, it is necessary to leave for a long time, and the problem is that productivity deteriorates.
  • a curable composition comprising an anti-foaming agent comprising a perfluoropolyether having an active energy ray-polymerizable group and a fluorosilicone compound via an alkylene) group and one urethane bond has excellent defoaming properties.
  • the inventors have found that a hard coat layer having excellent scratch resistance and a uniform appearance can be formed, and the present invention has been completed.
  • the present invention provides the first aspect as follows: (A) 100 parts by mass of an active energy ray-curable polyfunctional monomer, (B) Active energy rays through a poly (oxyalkylene) group or a poly (oxyalkylene) group and one urethane bond in this order at both ends of a molecular chain containing a poly (oxyperfluoroalkylene) group 0.1 to 10 parts by mass of a perfluoropolyether having a polymerizable group, (C) 1 to 20 parts by mass of a polymerization initiator that generates radicals by active energy rays, (D) 0.0001 to 0.004 mass of an antifoaming agent comprising a fluorosilicone compound having a weight average molecular weight measured in terms of polystyrene of 10,000 to 200,000 and a fluorine content of 31 mass% or more.
  • a curable composition containing an organic solvent As a 2nd viewpoint, it is related with the curable composition as described in a 1st viewpoint whose fluorine content of the said fluoro silicone compound is 35 mass% or more.
  • the organic solvent of the said component (e) is related with the curable composition as described in a 1st viewpoint or a 2nd viewpoint which is alkylene glycol monoalkyl ether.
  • the organic solvent of the said component (e) is related with the curable composition as described in a 3rd viewpoint which is ethyl cellosolve or propylene glycol monomethyl ether.
  • the present invention relates to the curable composition according to any one of the first aspect to the fourth aspect, in which the total concentration of the components (e) excluding the organic solvent is 30 to 40% by mass.
  • the poly (oxyperfluoroalkylene) group is a group having — [OCF 2 ] — and — [OCF 2 CF 2 ] — as repeating units. It relates to the curable composition according to any one of the above.
  • the curability according to any one of the first to sixth aspects, in which the poly (oxyalkylene) group is a poly (oxyalkylene) group having 5 to 12 repeating units. Relates to the composition.
  • the present invention relates to the curable composition according to any one of the first aspect to the seventh aspect, in which the poly (oxyalkylene) group is a poly (oxyethylene) group.
  • the present invention relates to the curable composition according to any one of the first to eighth aspects, wherein the active energy ray polymerizable group is a group having at least two active energy ray polymerizable moieties.
  • the polyfunctional monomer of the component (a) is at least one selected from the group consisting of a polyfunctional (meth) acrylate compound and a polyfunctional urethane (meth) acrylate compound. It relates to the curable composition as described in any one of viewpoints.
  • the present invention relates to a hard coat film including a hard coat layer on at least one surface of a film base material, wherein the hard coat layer is formed of the cured film described in the eleventh aspect.
  • a thirteenth aspect relates to the hard coat film according to the twelfth aspect, wherein the hard coat layer has a thickness of 1 to 15 ⁇ m.
  • a method for producing a hard coat film comprising a hard coat layer on at least one surface of a film base material, wherein the curable composition according to any one of the first aspect to the tenth aspect is used. It is related with the manufacturing method of a hard coat film including the process of apply
  • ADVANTAGE OF THE INVENTION it is useful for formation of the cured film and hard-coat layer which are excellent in abrasion resistance, and is excellent in an external appearance, and can provide the curable composition excellent in defoaming property.
  • a method capable of efficiently producing a hard coat film including a coat layer can be provided.
  • the curable composition of the present invention includes: (A) 100 parts by mass of an active energy ray-curable polyfunctional monomer, (B) Active energy rays through a poly (oxyalkylene) group or a poly (oxyalkylene) group and one urethane bond in this order at both ends of a molecular chain containing a poly (oxyperfluoroalkylene) group 0.1 to 10 parts by mass of a perfluoropolyether having a polymerizable group, (C) 1 to 20 parts by mass of a polymerization initiator that generates radicals by active energy rays, (D) 0.0001 to 0.004 mass of an antifoaming agent comprising a fluorosilicone compound having a weight average molecular weight measured in terms of polystyrene of 10,000 to 200,000 and a fluorine content of 31 mass% or more. And (e) a curable composition containing an organic solvent.
  • the active energy ray-curable polyfunctional monomer refers to a monomer that is cured by a polymerization reaction that proceeds by irradiation with an active energy ray such as ultraviolet rays.
  • the preferable (a) active energy ray-curable polyfunctional monomer is a monomer selected from the group consisting of a polyfunctional (meth) acrylate compound and a polyfunctional urethane (meth) acrylate compound.
  • the (meth) acrylate compound refers to both an acrylate compound and a methacrylate compound.
  • (meth) acrylic acid refers to acrylic acid and methacrylic acid.
  • polyfunctional (meth) acrylate compound examples include trimethylolpropane tri (meth) acrylate, ditrimethylolpropane tetra (meth) acrylate, pentaerythritol di (meth) acrylate, pentaerythritol tri (meth) acrylate, and pentaerythritol tetra.
  • pentaerythritol tri (meth) acrylate pentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate and the like.
  • the polyfunctional urethane (meth) acrylate compound is a compound having a plurality of acryloyl groups or methacryloyl groups in one molecule and one or more urethane bonds (—NHCOO—).
  • the polyfunctional urethane (meth) acrylate compound is obtained by a reaction between a polyfunctional isocyanate and a (meth) acrylate having a hydroxy group, or a reaction between a polyfunctional isocyanate and a (meth) acrylate having a hydroxy group and a polyol.
  • the polyfunctional urethane (meth) acrylate compound that can be used in the present invention is not limited to such examples.
  • Examples of the polyfunctional isocyanate include tolylene diisocyanate, isophorone diisocyanate, xylylene diisocyanate, and hexamethylene diisocyanate.
  • Examples of the (meth) acrylate having a hydroxy group include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, pentaerythritol tri (meth) acrylate, and dipentaerythritol penta (meth).
  • An acrylate, tripentaerythritol hepta (meth) acrylate, etc. are mentioned.
  • polyols examples include diols such as ethylene glycol, propylene glycol, neopentyl glycol, 1,4-butanediol, 1,6-hexanediol, diethylene glycol, and dipropylene glycol; these diols, succinic acid, malein Examples include polyester polyols which are reaction products with aliphatic dicarboxylic acids or dicarboxylic anhydrides such as acids and adipic acid; polyether polyols; polycarbonate diols and the like.
  • the (a) active energy ray-curable polyfunctional monomer one kind is selected from the group consisting of the polyfunctional (meth) acrylate compound and the polyfunctional urethane (meth) acrylate compound, or two or more kinds are used. Can be used in combination. From the viewpoint of scratch resistance of the resulting cured product, it is preferable to use a polyfunctional (meth) acrylate compound and a polyfunctional urethane (meth) acrylate compound in combination. Moreover, it is preferable to use together 5 or more functional polyfunctional (meth) acrylate compound and 4 or less polyfunctional (meth) acrylate compound as said polyfunctional (meth) acrylate compound.
  • the polyfunctional urethane (meth) acrylate compound 20 with respect to 100 mass parts of polyfunctional (meth) acrylate compounds. It is preferable to use ⁇ 100 parts by mass, and it is more preferable to use 30 to 70 parts by mass. Furthermore, in the polyfunctional (meth) acrylate compound, when the polyfunctional (meth) acrylate compound having 5 or more functions and the polyfunctional (meth) acrylate compound having 4 or less functions are used in combination, the polyfunctional (meth) acrylate compound has 5 or more functions.
  • component (B) Active energy via a poly (oxyalkylene) group or a poly (oxyalkylene) group and one urethane bond in this order at both ends of a molecular chain containing a poly (oxyperfluoroalkylene) group Perfluoropolyether having a linear polymerizable group
  • component (b) a poly (oxyalkylene) group and one urethane bond are bonded to both ends of a molecular chain containing a poly (oxyperfluoroalkylene) group via a poly (oxyalkylene) group.
  • perfluoropolyether having an active energy ray polymerizable group (hereinafter, also referred to simply as “(b) perfluoropolyether having a polymerizable group at both ends”) is used.
  • the component (b) serves as a surface modifier in the hard coat layer to which the curable composition of the present invention is applied.
  • the number of carbon atoms of the alkylene group in the poly (oxyperfluoroalkylene) group is not particularly limited, but preferably 1 to 4 carbon atoms. That is, the poly (oxyperfluoroalkylene) group refers to a group having a structure in which a divalent fluorocarbon group having 1 to 4 carbon atoms and oxygen atoms are alternately connected, and the oxyperfluoroalkylene group is a carbon atom. This refers to a group having a structure in which a divalent fluorocarbon group of formulas 1 to 4 and an oxygen atom are linked.
  • — [OCF 2 ] (oxyperfluoromethylene group), — [OCF 2 CF 2 ] — (oxyperfluoroethylene group), — [OCF 2 CF 2 CF 2 ] — (oxyperfluoropropane) -1,3-diyl group) and-[OCF 2 C (CF 3 ) F]-(oxyperfluoropropane-1,2-diyl group).
  • the above oxyperfluoroalkylene groups may be used alone or in combination of two or more. In such a case, the bonds of plural types of oxyperfluoroalkylene groups are block bonds and random bonds. Any of these may be used.
  • — [OCF 2 ] (oxyperfluoromethylene group) and — [OCF 2 CF 2 ] are used. It is preferable to use a group having both of-(oxyperfluoroethylene group) as repeating units.
  • the bond of these repeating units may be either a block bond or a random bond.
  • the number of repeating units of the oxyperfluoroalkylene group is preferably in the range of 5 to 30, more preferably in the range of 7 to 21, as the total number of repeating units.
  • the weight average molecular weight (Mw) of the poly (oxyperfluoroalkylene) group measured in terms of polystyrene by gel permeation chromatography is 1,000 to 5,000, preferably 1,500 to 2,000. .
  • the number of carbon atoms of the alkylene group in the poly (oxyalkylene) group is not particularly limited, but preferably 1 to 4 carbon atoms. That is, the poly (oxyalkylene) group refers to a group having a structure in which an alkylene group having 1 to 4 carbon atoms and oxygen atoms are alternately connected, and the oxyalkylene group is a divalent alkylene having 1 to 4 carbon atoms. A group having a structure in which a group and an oxygen atom are linked. Examples of the alkylene group include an ethylene group, a 1-methylethylene group, a trimethylene group, and a tetramethylene group. The oxyalkylene groups may be used singly or in combination of two or more.
  • the bonds of the plural oxyalkylene groups may be either block bonds or random bonds. May be.
  • the poly (oxyalkylene) group is preferably a poly (oxyethylene) group.
  • the number of repeating units of the oxyalkylene group in the poly (oxyalkylene) group is, for example, in the range of 1 to 15, and more preferably in the range of 5 to 12, for example, 7 to 12.
  • Examples of the active energy ray polymerizable group that bonds the poly (oxyalkylene) group or the poly (oxyalkylene) group and one urethane bond in this order include a (meth) acryloyl group and a urethane (meth) acryloyl group. And vinyl group.
  • the active energy ray polymerizable group is not limited to one having one active energy ray polymerizable portion such as a (meth) acryloyl moiety, and may have two or more active energy ray polymerizable portions,
  • the following structures A1 to A5 and structures in which the acryloyl group in these structures is substituted with a methacryloyl group can be mentioned.
  • A represents one of the structures represented by the formulas [A1] to [A5]
  • PFPE represents the poly (oxyperfluoroalkylene) group
  • n is independently selected. Represents the number of repeating units of the oxyethylene group, preferably a number of 1 to 15, more preferably a number of 5 to 12, and still more preferably a number of 7 to 12.
  • the (b) perfluoropolyether having a polymerizable group at both ends of the present invention has a poly (oxyalkylene) group and one urethane bond at both ends of a molecular chain containing a poly (oxyperfluoroalkylene) group.
  • a poly (oxyalkylene) group is bonded to both ends of a molecular chain containing a poly (oxyperfluoroalkylene) group, and a urethane bond is bonded to each poly (oxyalkylene) group at both ends.
  • It is preferably a perfluoropolyether having one bonded and an active energy ray polymerizable group bonded to each urethane bond at both ends.
  • the active energy ray polymerizable group is preferably a perfluoropolyether which is a group having at least two active energy ray polymerizable moieties.
  • the perfluoropolyether having a polymerizable group at both ends is 0.1 to 10 parts by weight, preferably 100 parts by weight, preferably 100 parts by weight of the active energy ray-curable polyfunctional monomer. It is desirable to use at a ratio of 0.2 to 5 parts by mass.
  • the perfluoropolyether having a polymerizable group at both ends (b) is, for example, a compound having a hydroxy group at both ends of a poly (oxyperfluoroalkylene) group via a poly (oxyalkylene) group.
  • the curable composition of the present invention includes (b) a poly (oxyalkylene) group or one poly (oxyalkylene) group at both ends of a molecular chain containing a poly (oxyperfluoroalkylene) group.
  • a poly (oxyalkylene) group or one poly (oxyalkylene) group at both ends of a molecular chain containing a poly (oxyperfluoroalkylene) group.
  • the poly (oxyperalkylene) group is attached to one end of the molecular chain containing the poly (oxyperfluoroalkylene) group or the poly (oxyalkylene) group.
  • Perfluoropolyethers [not having an active energy ray-polymerizable group compound] may be contained that.
  • a polymerization initiator that generates radicals by a preferable active energy ray is, for example, active energy such as electron beam, ultraviolet ray, and X-ray. It is a polymerization initiator that generates radicals by irradiation with ultraviolet rays, in particular.
  • polymerization initiator (c) examples include benzoins, alkylphenones, thioxanthones, azos, azides, diazos, o-quinonediazides, acylphosphine oxides, oxime esters, organic peroxides, benzophenones.
  • alkylphenones as the polymerization initiator (c) from the viewpoints of transparency, surface curability, and thin film curability.
  • alkylphenones By using alkylphenones, a cured film with improved scratch resistance can be obtained.
  • the polymerization initiator is used in a ratio of 1 to 20 parts by weight, preferably 2 to 10 parts by weight, based on 100 parts by weight of the above-mentioned (a) active energy ray-curable polyfunctional monomer. Is desirable.
  • (D) Antifoaming agent comprising a fluorosilicone compound having a weight average molecular weight measured in terms of polystyrene of 10,000 to 200,000 and a fluorine content of 31% by mass or more
  • component (d) a fluoropolymer having a weight average molecular weight of 10,000 to 200,000 as measured by gel permeation chromatography (GPC) in terms of polystyrene and a fluorine content of 31% by mass or more.
  • GPC gel permeation chromatography
  • An antifoaming agent composed of a silicone compound hereinafter also simply referred to as “(d) antifoaming agent” is used.
  • the fluorosilicone compound in the antifoaming agent (d) used in the present invention has a weight average molecular weight measured in terms of polystyrene of 10,000 to 200,000 and a fluorine content of 31% by mass or more.
  • the structure is not limited.
  • the fluorosilicone compound in the antifoaming agent (d) used in the present invention has a weight average molecular weight measured in terms of polystyrene of 10,000 to 200,000, preferably 20,000 to 150,000, more preferably 30,000. 000 to 100,000.
  • the fluorosilicone compound in the antifoaming agent used in the present invention has a fluorine content of 31% by mass or more, preferably 35% by mass or more.
  • (d) antifoaming agent examples include, for example, Floren AO-82, AO-98, AO-106, AO-108 [above, manufactured by Kyoeisha Chemical Co., Ltd.], AF 98/1000, AF 98/10000 [above, Asahi Kasei Wacker Silicone Co., Ltd.], FS 1265 [Toray Dow Corning Co., Ltd.], Shin-Etsu Silicone (registered trademark) FA-600, FA-630 [above, Shin-Etsu Chemical ( Co., Ltd.], BYK (registered trademark) -063, 065, 066N, 067A [above, manufactured by Big Chemie Japan Co., Ltd.], etc., but is not limited thereto. Of these, Floren AO-82 and AO-106 are preferred.
  • the antifoaming agent is 0.0001 to 0.004 parts by mass, preferably 0.001 to 0.004 parts per 100 parts by mass of the aforementioned (a) active energy ray-curable polyfunctional monomer. It is desirable to use at a ratio of parts by mass.
  • the antifoaming agent (d) is composed of a fluorosilicone compound having a weight average molecular weight measured in terms of polystyrene within the above-described range, and a fluorine content equal to or higher than the above-described numerical value, and within the above-described range.
  • the curable composition of the present invention exhibits further superior defoaming properties and coating properties.
  • aromatic hydrocarbons such as benzene, toluene, xylene, ethylbenzene, and tetralin; aliphatic or alicyclic hydrocarbons such as n-hexane, n-heptane, mineral spirit, and cyclohexane
  • Halogens such as methyl chloride, methyl bromide, methyl iodide, dichloromethane, chloroform, carbon tetrachloride, trichloroethylene, perchloroethylene, o-dichlorobenzene; ethyl acetate, butyl acetate, methoxybutyl acetate, methyl cellosolve acetate , Ethyl cellosolve acetate, propylene glycol monomethyl ether acetate Esters such as carbonates or ester ethers; diethyl ether, tetrahydrofuran, 1,4-dioxane, methyl cellosolve
  • the amount of these (e) organic solvents used is not particularly limited.
  • the organic solvent is used at a concentration such that the solid content in the curable composition of the present invention is 1 to 70% by mass, preferably 30 to 40% by mass.
  • the solid content concentration also referred to as non-volatile content concentration
  • the solid content concentration means the solid content relative to the total mass (total mass) of the components (a) to (e) (and other additives as required) of the curable composition of the present invention. The content of (all solvent components are removed) is expressed.
  • additives that are generally added as necessary, for example, polymerization inhibitors, photosensitizers, leveling agents, surface activity, unless the effects of the present invention are impaired.
  • An agent, an adhesion-imparting agent, a plasticizer, an ultraviolet absorber, an antioxidant, a storage stabilizer, an antistatic agent, an inorganic filler, a pigment, a dye, and the like may be appropriately blended.
  • the curable composition of this invention can form a cured film by apply
  • the cured film is also an object of the present invention.
  • the hard coat layer in the hard coat film mentioned later can consist of this cured film.
  • the base material in this case examples include various resins (polycarbonate, polymethacrylate, polystyrene, polyester such as polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polyolefin, polyamide, polyimide, epoxy resin, melamine resin, Acetyl cellulose, acrylonitrile-butadiene-styrene copolymer (ABS), acrylonitrile-styrene copolymer (AS), norbornene resin, etc.), metal, wood, paper, glass, slate, and the like.
  • the shape of these base materials may be a plate shape, a film shape, or a three-dimensional molded body.
  • the coating method on the base material is a cast coating method, a spin coating method, a blade coating method, a dip coating method, a roll coating method, a spray coating method, a bar coating method, a die coating method, an ink jet method, a printing method (a relief plate, an intaglio plate).
  • Lithographic printing, screen printing, etc. can be selected as appropriate, and in particular, it can be used for a roll-to-roll method, and from the viewpoint of thin film coating, a relief printing method, particularly a gravure coating method is used. It is desirable. It is preferable that the curable composition is filtered in advance using a filter having a pore diameter of about 0.2 ⁇ m or the like and then used for coating.
  • the coating film is pre-dried with a hot plate or an oven as necessary to remove the solvent (solvent removal step).
  • the heat drying conditions at this time are preferably 40 to 120 ° C. and about 30 seconds to 10 minutes, for example.
  • the coating film is cured by irradiating active energy rays such as ultraviolet rays. Examples of active energy rays include ultraviolet rays, electron beams, and X-rays, and ultraviolet rays are particularly preferable.
  • a light source used for ultraviolet irradiation sunlight, a chemical lamp, a low-pressure mercury lamp, a high-pressure mercury lamp, a metal halide lamp, a xenon lamp, a UV-LED, or the like can be used. Furthermore, after that, polymerization may be completed by performing post-baking, specifically by heating using a hot plate, an oven or the like.
  • the thickness of the formed cured film is usually 0.01 to 50 ⁇ m, preferably 0.05 to 20 ⁇ m after drying and curing.
  • a hard coat film provided with a hard coat layer on at least one surface (surface) of a film substrate can be produced using the curable composition of the present invention.
  • the hard coat film and the method for producing the hard coat film are also objects of the present invention, and the hard coat film is suitably used for protecting the surface of various display elements such as a touch panel and a liquid crystal display.
  • the hard coat layer in the hard coat film of the present invention comprises a step of applying the curable composition of the present invention on a film substrate to form a coating film, and irradiating the coating film with active energy rays such as ultraviolet rays. It can be formed by a method including a step of curing the coating film.
  • various transparent resin films that can be used for optical applications among the substrates mentioned in the above-mentioned ⁇ cured film> are used.
  • a resin selected from polyesters such as polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polyethylene naphthalate (PEN), polycarbonate, polymethacrylate, polystyrene, polyolefin, polyamide, polyimide, triacetyl cellulose, etc.
  • PET polyethylene terephthalate
  • PBT polybutylene terephthalate
  • PEN polyethylene naphthalate
  • polycarbonate polymethacrylate
  • polystyrene polyolefin
  • polyamide polyamide
  • polyimide polyimide
  • the process of drying this coating film and removing a solvent as needed can be included after a coating-film formation process.
  • the drying method (solvent removal process) of the coating film quoted to the above-mentioned ⁇ cured film> can be used.
  • the thickness of the hard coat layer thus obtained is preferably 1 to 15 ⁇ m, more preferably 1 to 10 ⁇ m.
  • Bar coat application device PM-9050MC manufactured by SMT Co., Ltd.
  • Bar OSG Systems Products A-Bar OSP-25, maximum wet film thickness 25 ⁇ m (corresponding to wire bar # 10)
  • Application speed 4 m / min
  • Oven Equipment Dust dryer DRC433FA manufactured by Advantech Toyo Co., Ltd.
  • UV curing device CV-110QC-G manufactured by Heraeus Co., Ltd.
  • Lamp Heraeus high pressure mercury lamp H-bulb
  • GPC Gel permeation chromatography
  • Equipment HLC-8220GPC manufactured by Tosoh Corporation Column: Shodex (registered trademark) GPC KF-804L, GPC KF-805L manufactured by Showa Denko K.K.
  • PFPE1 Perfluoropolyether having a hydroxy group via a poly (oxyalkylene) group (repeating unit number 8 to 9) at both ends
  • BEI 1,1-bis (acryloyloxymethyl) ethyl isocyanate
  • DOTDD Dioctyltin dineodecanoate
  • MSCAT-05 manufactured by Nippon Chemical Industry Co., Ltd.
  • DPHA Dipentaerythritol pentaacrylate / dipentaerythritol hexaacrylate mixture
  • PETA Pentaerythritol triacrylate / pentaerythritol tetraacrylate mixture [Shin-Nakamur
  • NK ester A-TMM-3LM-N] UA 6-functional aliphatic urethane acrylate oligomer
  • EBECRYL registered trademark
  • I2959 2-hydroxy-1- (4- (2-hydroxyethoxy) phenyl) -2-methylpropan-1-one
  • IRGACURE registered trademark
  • FS1 Fluorosilicone-based antifoaming agent [Kyoeisha Chemical Co., Ltd., Floren AO-82, active ingredient concentration 1.8 mass% butyl acetate / hexane solution]
  • FS2 fluorosilicone-based antifoaming agent [Kyoeisha Chemical Co., Ltd., Floren AO-106, active ingredient concentration 2 mass% butyl acetate / hexane solution]
  • FS3 fluorosilicone-based antifoaming agent (Shin
  • the weight average molecular weight Mw measured by GPC of the obtained SM1 in terms of polystyrene was 3,400, and the degree of dispersion: Mw (weight average molecular weight) / Mn (number average molecular weight) was 1.1.
  • the fluorine content calculated from the F1 quantitative analysis of SM1 was 36% by mass.
  • This curable composition was bar-coated on an A4-sized double-sided easy-adhesion treated PET film [Lumirror (registered trademark) U403, manufactured by Toray Industries, Inc., thickness 100 ⁇ m] to obtain a coating film.
  • This coating film was dried in an oven at 120 ° C. for 3 minutes to remove the solvent.
  • the obtained film was exposed to UV light having an exposure amount of 300 mJ / cm 2 in a nitrogen atmosphere to expose a hard coat film having a hard coat layer (cured film) having a thickness of about 6 ⁇ m.
  • perfluoropolyether SM1 having an acryloyl group via a poly (oxyalkylene) group and one urethane bond at both ends as a surface modifier in the hard coat layer, and FS1 as an antifoaming agent
  • the curable compositions of Examples 1 to 4 using a predetermined amount of FS2 have excellent defoaming properties and coating properties, and each hard coat film produced using these curable compositions is transparent. Excellent water and oil repellency and scratch resistance.
  • Comparative Example 5 using FS4 whose Mw of the fluorosilicone compound is 1,000 resulted in a greatly inferior defoaming property of the curable composition, and the curable composition even when the amount of FS4 used was 10 times.
  • the antifoaming property of the product was not different from that of Comparative Example 5 (Comparative Example 6).
  • any of the weight average molecular weight and F content measured in polystyrene conversion of the fluorosilicone compound used as the antifoaming agent, and the amount of the antifoaming agent used is within a predetermined numerical range. It is not possible to obtain a curable composition satisfying the defoaming property and coating property only by detachment, and only the curable composition of the present invention has excellent defoaming property and coating property, and transparency, repellency. A hard coat film satisfying all of water / oil repellency and scratch resistance can be formed.

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Abstract

[Problem] To provide a material for forming a hard coating layer, which has excellent low-foaming properties, while enabling the achievement of high scratch resistance. [Solution] A curable composition which contains (a) 100 parts by mass of an active energy ray-curable polyfunctional monomer, (b) 0.1-10 parts by mass of a perfluoropolyether which has an active energy ray-polymerizable group at both ends of a molecular chain containing a poly(oxyperfluoroalkylene) group via a poly(oxyalkylene) group or via a poly(oxyalkylene) group and one urethane bond in this order, (c) 1-20 parts by mass of a polymerization initiator which generates radicals by means of an active energy ray, (d) 0.0001-0.004 part by mass of an antifoaming agent which is composed of a fluorosilicone compound that has a fluorine content of 31% by mass or more, while having a weight average molecular weight of 10,000 to 200,000 in terms of polystyrene, and (e) an organic solvent; and a hard coating film which comprises a hard coating layer that is composed of a cured film formed from this composition.

Description

耐擦傷性ハードコート材Scratch resistant hard coat material
 本発明は、タッチパネルディスプレイ、液晶ディスプレイ等の各種表示素子等の表面に適用されるハードコート層の形成材料として有用な硬化性組成物に関する。 The present invention relates to a curable composition useful as a material for forming a hard coat layer applied to the surface of various display elements such as a touch panel display and a liquid crystal display.
 パーソナルコンピューター、携帯電話、携帯ゲーム機器、ATM等のフラットパネルディスプレイにタッチパネルが搭載された製品が非常に数多く商品化されている。特に、スマートフォンやタブレットPCの登場により、マルチタッチ機能を有する静電容量式タッチパネルが一気にその搭載数を伸ばしている。 A large number of products in which a touch panel is mounted on a flat panel display such as a personal computer, a mobile phone, a mobile game machine, and an ATM have been commercialized. In particular, with the advent of smartphones and tablet PCs, the number of capacitive touch panels having a multi-touch function is rapidly increasing.
 これらタッチパネルディスプレイ表面には薄い強化ガラスが用いられており、このガラスが飛散するのを防止するためにディスプレイ表面に保護フィルムが貼り付けられる。保護フィルムは、プラスチックフィルムを用いるためガラスより傷が付き易く、その表面に耐擦傷性に優れるハードコート層を設けることが必要となる。プラスチックフィルム表面に耐擦傷性を付与するには、例えば高度の架橋構造を形成する、すなわち分子運動性の低い架橋構造を形成することで表面硬度を高め、外力への抵抗性を与える手法が採られる。
 これらのハードコート層形成材料として現在最も用いられている多官能アクリレート系材料は、その多くが常温で液状のモノマーであり、光重合開始剤から発生したラジカルにより3次元架橋する。アクリレート系は紫外線(UV)で硬化し、UVを照射する時間は非常に短時間で省エネルギーであることから、生産性が高いことが特徴である。プラスチックフィルム表面にハードコート層を形成する手段としては、例えば多官能アクリレート、光重合開始剤及び有機溶媒を含む溶液をプラスチックフィルムにグラビアコートなどでコーティングを行い、有機溶媒を乾燥後、紫外線により硬化し、ハードコート層を形成する手段が採用される。形成したハードコート層において、硬度、耐擦傷性などの機能を実用上問題のないレベルで発現させるために、通常、ハードコート層の厚さは1~15μmで形成されている。
Thin tempered glass is used on the surface of these touch panel displays, and a protective film is attached to the display surface in order to prevent the glass from scattering. Since the protective film uses a plastic film, it is more likely to be scratched than glass, and it is necessary to provide a hard coat layer having excellent scratch resistance on the surface. In order to impart scratch resistance to the surface of a plastic film, for example, a method is adopted in which a highly crosslinked structure is formed, that is, a crosslinked structure with low molecular mobility is formed to increase the surface hardness and provide resistance to external force. It is done.
Most of these polyfunctional acrylate materials currently used as hard coat layer forming materials are monomers that are liquid at room temperature, and are three-dimensionally cross-linked by radicals generated from a photopolymerization initiator. The acrylate system is cured by ultraviolet rays (UV), and the time of UV irradiation is very short and energy saving, and is characterized by high productivity. As a means for forming a hard coat layer on the surface of the plastic film, for example, a solution containing a polyfunctional acrylate, a photopolymerization initiator and an organic solvent is coated on the plastic film by gravure coating, etc. Then, a means for forming a hard coat layer is employed. In order to express functions such as hardness and scratch resistance in the formed hard coat layer at a level having no practical problem, the hard coat layer is usually formed with a thickness of 1 to 15 μm.
 ところで、静電容量式タッチパネルでは人間の指で触れることにより操作を行う。このため、操作を行う度にタッチパネルの表面に指紋が付着し、ディスプレイの画像の視認性が著しく損なわれたり、ディスプレイの外観が損なわれたりするという問題が発生している。指紋には汗由来の水分及び皮脂由来の油分が含まれており、それらの何れも付着しにくくするために、ディスプレイ表面のハードコート層には撥水性及び撥油性を付与することが強く望まれている。
 このような観点から、タッチパネルディスプレイ表面には、指紋などに対する防汚性を有していることが望まれている。しかし、静電容量式タッチパネルでは、人が毎日指で触れるため、初期の防汚性はかなりのレベルに達しているとしても、使用中にその機能が低下する場合が多い。そのため、使用過程での防汚性の耐久性が課題であった。
By the way, the capacitive touch panel is operated by touching it with a human finger. For this reason, fingerprints are attached to the surface of the touch panel every time an operation is performed, causing problems that the visibility of the image on the display is remarkably impaired and the appearance of the display is impaired. The fingerprint contains moisture derived from sweat and oil derived from sebum, and it is strongly desired to impart water repellency and oil repellency to the hard coat layer on the display surface in order to prevent both of them from adhering. ing.
From such a viewpoint, the touch panel display surface is desired to have antifouling properties against fingerprints and the like. However, in a capacitive touch panel, since a person touches it with a finger every day, even if the initial antifouling property has reached a considerable level, its function often deteriorates during use. Therefore, the durability of the antifouling property in the process of use has been a problem.
 従来、ハードコート層表面に防汚性を付与する手法として、ハードコート層を形成する塗布液にフッ素系表面改質剤を少量添加する手法が用いられている。添加されたフッ素系化合物は、その低表面エネルギーによりハードコート層の表面に偏析され、撥水性及び撥油性が付与される。フッ素系化合物としては、撥水性、撥油性の観点から、ポリ(オキシパーフルオロアルキレン)鎖を有したパーフルオロポリエーテルと呼ばれる1,000~5,000程度の数平均分子量を有するオリゴマーが用いられる。しかし、パーフルオロポリエーテルは高いフッ素濃度を有しているため、通常、ハードコート層を形成する塗布液に使用される有機溶媒には溶解し難い。また、形成されたハードコート層においては凝集を起こす。
 このようなパーフルオロポリエーテルに、有機溶媒に対する溶解性及びハードコート層における分散性を付与するために、パーフルオロポリエーテルに有機部位を付加する手法が用いられている。更に、耐擦傷性を付与するために、(メタ)アクリレート基に代表される活性エネルギー線硬化性部位を結合させる手法が用いられている。
 これまで、耐擦傷性を有した防汚性ハードコート層として、防汚性をハードコート層表面に付与する成分(表面改質剤)として、ポリ(オキシパーフルオロアルキレン)鎖の両末端に、イソホロン骨格を有する複数のウレタン結合を介して(メタ)アクリロイル基を有する化合物を用いた技術が開示されている(特許文献1)。
Conventionally, as a method for imparting antifouling properties to the surface of the hard coat layer, a method of adding a small amount of a fluorine-based surface modifier to the coating solution for forming the hard coat layer has been used. The added fluorine-based compound is segregated on the surface of the hard coat layer due to its low surface energy, and imparts water repellency and oil repellency. As the fluorine compound, an oligomer having a number average molecular weight of about 1,000 to 5,000 called a perfluoropolyether having a poly (oxyperfluoroalkylene) chain is used from the viewpoint of water repellency and oil repellency. . However, since perfluoropolyether has a high fluorine concentration, it is usually difficult to dissolve in an organic solvent used in a coating solution for forming a hard coat layer. Moreover, aggregation is caused in the formed hard coat layer.
In order to provide such perfluoropolyether with solubility in an organic solvent and dispersibility in the hard coat layer, a technique of adding an organic moiety to the perfluoropolyether is used. Furthermore, in order to impart scratch resistance, a method of bonding active energy ray-curable sites represented by (meth) acrylate groups is used.
So far, as an antifouling hard coat layer having scratch resistance, as a component (surface modifier) for imparting antifouling properties to the hard coat layer surface, both ends of the poly (oxyperfluoroalkylene) chain, A technique using a compound having a (meth) acryloyl group via a plurality of urethane bonds having an isophorone skeleton is disclosed (Patent Document 1).
特開2013-76029号公報JP 2013-76029 A
 特許文献1に記載のパーフルオロポリエーテル化合物は、塗布液に対する溶解性が高い反面、塗布液の気液界面に偏析し、塗布液の表面張力を大きく低下させ、多数の気泡が塗布液中に発生する。気泡を含んだままフィルム基材へ塗布を行った場合、気泡が欠陥となり、塗膜の外観不良を起こす。そのため、発生した気泡を消失するために、長時間静置する必要があり、生産性が悪化することが課題であった。 The perfluoropolyether compound described in Patent Document 1 is highly soluble in the coating liquid, but segregates at the gas-liquid interface of the coating liquid, greatly reduces the surface tension of the coating liquid, and a large number of bubbles are present in the coating liquid. appear. When it is applied to a film substrate while containing air bubbles, the air bubbles become defective, resulting in poor appearance of the coating film. Therefore, in order to eliminate the generated bubbles, it is necessary to leave for a long time, and the problem is that productivity deteriorates.
 本発明者らは、上記課題を解決するために鋭意検討を重ねた結果、ポリ(オキシパーフルオロアルキレン)基を含む分子鎖の両末端に、ポリ(オキシアルキレン)基を介して又はポリ(オキシアルキレン)基及び1つのウレタン結合を介して、活性エネルギー線重合性基を有するパーフルオロポリエーテル、及びフルオロシリコーン化合物からなる消泡剤を含む硬化性組成物が、優れた消泡性を有し、且つ耐擦傷性に優れムラのない外観を呈するハードコート層を形成可能なことを見出し、本発明を完成させた。 As a result of intensive studies to solve the above-mentioned problems, the present inventors have made poly (oxyalkylene) groups or poly (oxyalkylene) groups at both ends of a molecular chain containing poly (oxyperfluoroalkylene) groups. A curable composition comprising an anti-foaming agent comprising a perfluoropolyether having an active energy ray-polymerizable group and a fluorosilicone compound via an alkylene) group and one urethane bond has excellent defoaming properties. In addition, the inventors have found that a hard coat layer having excellent scratch resistance and a uniform appearance can be formed, and the present invention has been completed.
 すなわち本発明は、第1観点として、
(a)活性エネルギー線硬化性多官能モノマー100質量部、
(b)ポリ(オキシパーフルオロアルキレン)基を含む分子鎖の両末端に、ポリ(オキシアルキレン)基を介して又はポリ(オキシアルキレン)基及び1つのウレタン結合をこの順に介して、活性エネルギー線重合性基を有するパーフルオロポリエーテル0.1~10質量部、
(c)活性エネルギー線によりラジカルを発生する重合開始剤1~20質量部、
(d)ポリスチレン換算で測定される重量平均分子量が10,000~200,000であり、且つフッ素含有量が31質量%以上であるフルオロシリコーン化合物からなる消泡剤0.0001~0.004質量部、及び
(e)有機溶媒
を含む硬化性組成物に関する。
 第2観点として、前記フルオロシリコーン化合物のフッ素含有量が35質量%以上である、第1観点に記載の硬化性組成物に関する。
 第3観点として、前記成分(e)の有機溶媒が、アルキレングリコールモノアルキルエーテルである、第1観点又は第2観点に記載の硬化性組成物に関する。
 第4観点として、前記成分(e)の有機溶媒が、エチルセロソルブ又はプロピレングリコールモノメチルエーテルである、第3観点に記載の硬化性組成物に関する。
 第5観点として、前記成分(e)の有機溶媒を除く成分の合計濃度が30~40質量%である、第1観点乃至第4観点のうち何れか一項に記載の硬化性組成物に関する。
 第6観点として、前記ポリ(オキシパーフルオロアルキレン)基が、-[OCF]-及び-[OCFCF]-を繰り返し単位として有する基である、第1観点乃至第5観点のうち何れか一項に記載の硬化性組成物に関する。
 第7観点として、前記ポリ(オキシアルキレン)基が、5~12の繰返し単位数を有するポリ(オキシアルキレン)基である、第1観点乃至第6観点のうち何れか一項に記載の硬化性組成物に関する。
 第8観点として、前記ポリ(オキシアルキレン)基がポリ(オキシエチレン)基である、第1観点乃至第7観点のうち何れか一項に記載の硬化性組成物に関する。
 第9観点として、前記活性エネルギー線重合性基が活性エネルギー線重合性部分を少なくとも2つ以上有する基である、第1観点乃至第8観点のうち何れか一項に記載の硬化性組成物に関する。
 第10観点として、前記成分(a)の多官能モノマーが、多官能(メタ)アクリレート化合物及び多官能ウレタン(メタ)アクリレート化合物からなる群から選ばれる少なくとも1つである、第1観点乃至第9観点のうち何れか一項に記載の硬化性組成物に関する。
 第11観点として、第1観点乃至第10観点のうち何れか一項に記載の硬化性組成物より得られる硬化膜に関する。
 第12観点として、フィルム基材の少なくとも一方の面にハードコート層を備えるハードコートフィルムであって、該ハードコート層が第11観点に記載の硬化膜からなる、ハードコートフィルムに関する。
 第13観点として、前記ハードコート層が1~15μmの膜厚を有する、第12観点に記載のハードコートフィルムに関する。
 第14観点として、フィルム基材の少なくとも一方の面にハードコート層を備えるハードコートフィルムの製造方法であって、第1観点乃至第10観点のうち何れか一項に記載の硬化性組成物をフィルム基材上に塗布し塗膜を形成する工程、及び該塗膜に活性エネルギー線を照射し硬化する工程を含む、ハードコートフィルムの製造方法に関する。
That is, the present invention provides the first aspect as follows:
(A) 100 parts by mass of an active energy ray-curable polyfunctional monomer,
(B) Active energy rays through a poly (oxyalkylene) group or a poly (oxyalkylene) group and one urethane bond in this order at both ends of a molecular chain containing a poly (oxyperfluoroalkylene) group 0.1 to 10 parts by mass of a perfluoropolyether having a polymerizable group,
(C) 1 to 20 parts by mass of a polymerization initiator that generates radicals by active energy rays,
(D) 0.0001 to 0.004 mass of an antifoaming agent comprising a fluorosilicone compound having a weight average molecular weight measured in terms of polystyrene of 10,000 to 200,000 and a fluorine content of 31 mass% or more. And (e) a curable composition containing an organic solvent.
As a 2nd viewpoint, it is related with the curable composition as described in a 1st viewpoint whose fluorine content of the said fluoro silicone compound is 35 mass% or more.
As a 3rd viewpoint, the organic solvent of the said component (e) is related with the curable composition as described in a 1st viewpoint or a 2nd viewpoint which is alkylene glycol monoalkyl ether.
As a 4th viewpoint, the organic solvent of the said component (e) is related with the curable composition as described in a 3rd viewpoint which is ethyl cellosolve or propylene glycol monomethyl ether.
As a fifth aspect, the present invention relates to the curable composition according to any one of the first aspect to the fourth aspect, in which the total concentration of the components (e) excluding the organic solvent is 30 to 40% by mass.
As a sixth aspect, any one of the first to fifth aspects, wherein the poly (oxyperfluoroalkylene) group is a group having — [OCF 2 ] — and — [OCF 2 CF 2 ] — as repeating units. It relates to the curable composition according to any one of the above.
As a seventh aspect, the curability according to any one of the first to sixth aspects, in which the poly (oxyalkylene) group is a poly (oxyalkylene) group having 5 to 12 repeating units. Relates to the composition.
As an eighth aspect, the present invention relates to the curable composition according to any one of the first aspect to the seventh aspect, in which the poly (oxyalkylene) group is a poly (oxyethylene) group.
As a ninth aspect, the present invention relates to the curable composition according to any one of the first to eighth aspects, wherein the active energy ray polymerizable group is a group having at least two active energy ray polymerizable moieties. .
As a tenth aspect, the polyfunctional monomer of the component (a) is at least one selected from the group consisting of a polyfunctional (meth) acrylate compound and a polyfunctional urethane (meth) acrylate compound. It relates to the curable composition as described in any one of viewpoints.
As an 11th viewpoint, it is related with the cured film obtained from the curable composition as described in any one among a 1st viewpoint thru | or a 10th viewpoint.
As a twelfth aspect, the present invention relates to a hard coat film including a hard coat layer on at least one surface of a film base material, wherein the hard coat layer is formed of the cured film described in the eleventh aspect.
A thirteenth aspect relates to the hard coat film according to the twelfth aspect, wherein the hard coat layer has a thickness of 1 to 15 μm.
As a fourteenth aspect, there is provided a method for producing a hard coat film comprising a hard coat layer on at least one surface of a film base material, wherein the curable composition according to any one of the first aspect to the tenth aspect is used. It is related with the manufacturing method of a hard coat film including the process of apply | coating on a film base material, and forming a coating film, and the process of irradiating an active energy ray to this coating film, and hardening.
 本発明によれば、優れた耐擦傷性を有し外観にも優れる硬化膜及びハードコート層の形成に有用であって、消泡性に優れた硬化性組成物を提供することができる。
 また、本発明によれば、前記硬化性組成物より得られる硬化膜又は該硬化膜からなるハードコート層を表面に備えるハードコートフィルムを提供することができ、また耐擦傷性及び外観に優れるハードコート層を備えるハードコートフィルムを効率的に製造することができる方法を提供することができる。
ADVANTAGE OF THE INVENTION According to this invention, it is useful for formation of the cured film and hard-coat layer which are excellent in abrasion resistance, and is excellent in an external appearance, and can provide the curable composition excellent in defoaming property.
In addition, according to the present invention, it is possible to provide a hard coat film provided on the surface with a cured film obtained from the curable composition or a hard coat layer comprising the cured film, and a hard having excellent scratch resistance and appearance. A method capable of efficiently producing a hard coat film including a coat layer can be provided.
<硬化性組成物>
 本発明の硬化性組成物は、詳細には、
(a)活性エネルギー線硬化性多官能モノマー100質量部、
(b)ポリ(オキシパーフルオロアルキレン)基を含む分子鎖の両末端に、ポリ(オキシアルキレン)基を介して又はポリ(オキシアルキレン)基及び1つのウレタン結合をこの順に介して、活性エネルギー線重合性基を有するパーフルオロポリエーテル0.1~10質量部、
(c)活性エネルギー線によりラジカルを発生する重合開始剤1~20質量部、
(d)ポリスチレン換算で測定される重量平均分子量が10,000~200,000であり、且つフッ素含有量が31質量%以上であるフルオロシリコーン化合物からなる消泡剤0.0001~0.004質量部、及び
(e)有機溶媒
を含む硬化性組成物に関する。
 以下、まず上記(a)~(e)の各成分について説明する。
<Curable composition>
In detail, the curable composition of the present invention includes:
(A) 100 parts by mass of an active energy ray-curable polyfunctional monomer,
(B) Active energy rays through a poly (oxyalkylene) group or a poly (oxyalkylene) group and one urethane bond in this order at both ends of a molecular chain containing a poly (oxyperfluoroalkylene) group 0.1 to 10 parts by mass of a perfluoropolyether having a polymerizable group,
(C) 1 to 20 parts by mass of a polymerization initiator that generates radicals by active energy rays,
(D) 0.0001 to 0.004 mass of an antifoaming agent comprising a fluorosilicone compound having a weight average molecular weight measured in terms of polystyrene of 10,000 to 200,000 and a fluorine content of 31 mass% or more. And (e) a curable composition containing an organic solvent.
Hereinafter, the components (a) to (e) will be described first.
[(a)活性エネルギー線硬化性多官能モノマー]
 活性エネルギー線硬化性多官能モノマーとは、紫外線等の活性エネルギー線を照射することで重合反応が進行し、硬化するモノマーを指す。
 本発明の硬化性組成物において好ましい(a)活性エネルギー線硬化性多官能モノマーとしては、多官能(メタ)アクリレート化合物及び多官能ウレタン(メタ)アクリレート化合物からなる群から選択されるモノマーである。
 なお、本発明において(メタ)アクリレート化合物とは、アクリレート化合物とメタクリレート化合物の両方をいう。例えば(メタ)アクリル酸は、アクリル酸とメタクリル酸をいう。
[(A) Active energy ray-curable polyfunctional monomer]
The active energy ray-curable polyfunctional monomer refers to a monomer that is cured by a polymerization reaction that proceeds by irradiation with an active energy ray such as ultraviolet rays.
In the curable composition of the present invention, the preferable (a) active energy ray-curable polyfunctional monomer is a monomer selected from the group consisting of a polyfunctional (meth) acrylate compound and a polyfunctional urethane (meth) acrylate compound.
In the present invention, the (meth) acrylate compound refers to both an acrylate compound and a methacrylate compound. For example, (meth) acrylic acid refers to acrylic acid and methacrylic acid.
 上記多官能(メタ)アクリレート化合物としては、例えば、トリメチロールプロパントリ(メタ)アクリレート、ジトリメチロールプロパンテトラ(メタ)アクリレート、ペンタエリスリトールジ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、グリセリントリ(メタ)アクリレート、エトキシ化トリメチロールプロパントリ(メタ)アクリレート、エトキシ化ペンタエリスリトールテトラ(メタ)アクリレート、エトキシ化ジペンタエリスリトールヘキサ(メタ)アクリレート、エトキシ化グリセリントリ(メタ)アクリレート、エトキシ化ビスフェノールAジ(メタ)アクリレート、1,3-プロパンジオールジ(メタ)アクリレート、1,3-ブタンジオールジ(メタ)アクリレート、1,4-ブタンジオールジ(メタ)アクリレート、1,6-ヘキサンジオールジ(メタ)アクリレート、2-メチル-1,8-オクタンジオールジ(メタ)アクリレート、1,9-ノナンジオールジ(メタ)アクリレート、1,10-デカンジオールジ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、エチレングリコールジ(メタ)アクリレート、ジエチレングリコールジ(メタ)アクリレート、トリエチレングリコールジ(メタ)アクリレート、テトラエチレングリコールジ(メタ)アクリレート、プロピレングリコールジ(メタ)アクリレート、ジプロピレングリコールジ(メタ)アクリレート、ビス(2-ヒドロキシエチル)イソシアヌレートジ(メタ)アクリレート、トリス(2-ヒドロキシエチル)イソシアヌレートトリ(メタ)アクリレート、トリシクロ[5.2.1.02,6]デカンジメタノールジ(メタ)アクリレート、ジオキサングリコールジ(メタ)アクリレート、2-ヒドロキシ-1-アクリロイルオキシ-3-メタクリロイルオキシプロパン、2-ヒドロキシ-1,3-ジ(メタ)アクリロイルオキシプロパン、9,9-ビス[4-(2-(メタ)アクリロイルオキシエトキシ)フェニル]フルオレン、ビス[4-(メタ)アクリロイルチオフェニル]スルフィド、ビス[2-(メタ)アクリロイルチオエチル]スルフィド、1,3-アダマンタンジオールジ(メタ)アクリレート、1,3-アダマンタンジメタノールジ(メタ)アクリレート、ポリエチレングリコールジ(メタ)アクリレート、ポリプロピレングリコールジ(メタ)アクリレート等を挙げることができる。
 中でも好ましいものとして、ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート等を挙げることができる。
Examples of the polyfunctional (meth) acrylate compound include trimethylolpropane tri (meth) acrylate, ditrimethylolpropane tetra (meth) acrylate, pentaerythritol di (meth) acrylate, pentaerythritol tri (meth) acrylate, and pentaerythritol tetra. (Meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate, glycerin tri (meth) acrylate, ethoxylated trimethylolpropane tri (meth) acrylate, ethoxylated pentaerythritol tetra (meth) acrylate , Ethoxylated dipentaerythritol hexa (meth) acrylate, ethoxylated glycerin tri (meth) acrylate, ethoxylated bisphenol Nord A di (meth) acrylate, 1,3-propanediol di (meth) acrylate, 1,3-butanediol di (meth) acrylate, 1,4-butanediol di (meth) acrylate, 1,6-hexanediol Di (meth) acrylate, 2-methyl-1,8-octanediol di (meth) acrylate, 1,9-nonanediol di (meth) acrylate, 1,10-decandiol di (meth) acrylate, neopentyl glycol di (Meth) acrylate, ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, tetraethylene glycol di (meth) acrylate, propylene glycol di (meth) acrylate, dipropylene glycol Di (meth) acrylate, bis (2-hydroxyethyl) isocyanurate di (meth) acrylate, tris (2-hydroxyethyl) isocyanurate tri (meth) acrylate, tricyclo [5.2.1.0 2, 6] de Candimethanol di (meth) acrylate, dioxane glycol di (meth) acrylate, 2-hydroxy-1-acryloyloxy-3-methacryloyloxypropane, 2-hydroxy-1,3-di (meth) acryloyloxypropane, 9,9 -Bis [4- (2- (meth) acryloyloxyethoxy) phenyl] fluorene, bis [4- (meth) acryloylthiophenyl] sulfide, bis [2- (meth) acryloylthioethyl] sulfide, 1,3-adamantane Diol di (meth) acrylate, , 3-adamantane dimethanol di (meth) acrylate, polyethylene glycol di (meth) acrylate, polypropylene glycol di (meth) acrylate.
Among them, preferred are pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate and the like.
 上記多官能ウレタン(メタ)アクリレート化合物は、1分子内にアクリロイル基又はメタクリロイル基を複数有し、ウレタン結合(-NHCOO-)を一つ以上有する化合物である。
 例えば上記多官能ウレタン(メタ)アクリレート化合物としては、多官能イソシアネートとヒドロキシ基を有する(メタ)アクリレートとの反応により得られるもの、多官能イソシアネートとヒドロキシ基を有する(メタ)アクリレートとポリオールとの反応により得られるものなどが挙げられるが、本発明で使用可能な多官能ウレタン(メタ)アクリレート化合物はかかる例示のみに限定されるものではない。
The polyfunctional urethane (meth) acrylate compound is a compound having a plurality of acryloyl groups or methacryloyl groups in one molecule and one or more urethane bonds (—NHCOO—).
For example, the polyfunctional urethane (meth) acrylate compound is obtained by a reaction between a polyfunctional isocyanate and a (meth) acrylate having a hydroxy group, or a reaction between a polyfunctional isocyanate and a (meth) acrylate having a hydroxy group and a polyol. However, the polyfunctional urethane (meth) acrylate compound that can be used in the present invention is not limited to such examples.
 なお上記多官能イソシアネートとしては、例えば、トリレンジイソシアネート、イソホロンジイソシアネート、キシリレンジイソシアネート、ヘキサメチレンジイソシアネート等が挙げられる。
 また上記ヒドロキシ基を有する(メタ)アクリレートとしては、例えば、(メタ)アクリル酸2-ヒドロキシエチル、(メタ)アクリル酸2-ヒドロキシプロピル、ペンタエリスリトールトリ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、トリペンタエリスリトールヘプタ(メタ)アクリレート等が挙げられる。
 そして上記ポリオールとしては、例えば、エチレングリコール、プロピレングリコール、ネオペンチルグリコール、1,4-ブタンジオール、1,6-ヘキサンジオール、ジエチレングリコール、ジプロピレングリコール等のジオール類;これらジオール類とコハク酸、マレイン酸、アジピン酸等の脂肪族ジカルボン酸類又はジカルボン酸無水物類との反応生成物であるポリエステルポリオール;ポリエーテルポリオール;ポリカーボネートジオール等が挙げられる。
Examples of the polyfunctional isocyanate include tolylene diisocyanate, isophorone diisocyanate, xylylene diisocyanate, and hexamethylene diisocyanate.
Examples of the (meth) acrylate having a hydroxy group include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, pentaerythritol tri (meth) acrylate, and dipentaerythritol penta (meth). An acrylate, tripentaerythritol hepta (meth) acrylate, etc. are mentioned.
Examples of the polyol include diols such as ethylene glycol, propylene glycol, neopentyl glycol, 1,4-butanediol, 1,6-hexanediol, diethylene glycol, and dipropylene glycol; these diols, succinic acid, malein Examples include polyester polyols which are reaction products with aliphatic dicarboxylic acids or dicarboxylic anhydrides such as acids and adipic acid; polyether polyols; polycarbonate diols and the like.
 本発明では、上記(a)活性エネルギー線硬化性多官能モノマーとして、上記多官能(メタ)アクリレート化合物及び上記多官能ウレタン(メタ)アクリレート化合物からなる群から一種を単独で、或いは二種以上を組合せて使用することができる。得られる硬化物の耐擦傷性の観点から、多官能(メタ)アクリレート化合物及び多官能ウレタン(メタ)アクリレート化合物を併用することが好ましい。また、上記多官能(メタ)アクリレート化合物として、5官能以上の多官能(メタ)アクリレート化合物及び4官能以下の多官能(メタ)アクリレート化合物を併用することが好ましい。
 また、上記多官能(メタ)アクリレート化合物と上記多官能ウレタン(メタ)アクリレート化合物とを組み合わせて使用する場合、多官能(メタ)アクリレート化合物100質量部に対し、多官能ウレタン(メタ)アクリレート化合物20~100質量部を使用することが好ましく、30~70質量部を使用することがより好ましい。
 さらに、上記多官能(メタ)アクリレート化合物において、上記5官能以上の多官能(メタ)アクリレート化合物と上記4官能以下の多官能(メタ)アクリレート化合物とを組み合わせて使用する場合、5官能以上の多官能(メタ)アクリレート化合物100質量部に対し、4官能以下の多官能(メタ)アクリレート化合物10~100質量部を使用することが好ましく、20~60質量部を使用することがより好ましい。
 また、多官能(メタ)アクリレート化合物100質量部に対し多官能ウレタン(メタ)アクリレート化合物20~100質量部かつ5官能以上の多官能(メタ)アクリレート化合物100質量部に対し4官能以下の多官能(メタ)アクリレート化合物10~100質量部にて使用すること、
多官能(メタ)アクリレート化合物100質量部に対し多官能ウレタン(メタ)アクリレート化合物20~100質量部かつ5官能以上の多官能(メタ)アクリレート化合物100質量部に対し4官能以下の多官能(メタ)アクリレート化合物20~60質量部にて使用すること、
多官能(メタ)アクリレート化合物100質量部に対し多官能ウレタン(メタ)アクリレート化合物30~70質量部かつ5官能以上の多官能(メタ)アクリレート化合物100質量部に対し4官能以下の多官能(メタ)アクリレート化合物10~100質量部にて使用すること、
多官能(メタ)アクリレート化合物100質量部に対し多官能ウレタン(メタ)アクリレート化合物30~70質量部かつ5官能以上の多官能(メタ)アクリレート化合物100質量部に対し4官能以下の多官能(メタ)アクリレート化合物20~60質量部にて使用することが好ましい。
In the present invention, as the (a) active energy ray-curable polyfunctional monomer, one kind is selected from the group consisting of the polyfunctional (meth) acrylate compound and the polyfunctional urethane (meth) acrylate compound, or two or more kinds are used. Can be used in combination. From the viewpoint of scratch resistance of the resulting cured product, it is preferable to use a polyfunctional (meth) acrylate compound and a polyfunctional urethane (meth) acrylate compound in combination. Moreover, it is preferable to use together 5 or more functional polyfunctional (meth) acrylate compound and 4 or less polyfunctional (meth) acrylate compound as said polyfunctional (meth) acrylate compound.
Moreover, when using the said polyfunctional (meth) acrylate compound and the said polyfunctional urethane (meth) acrylate compound in combination, the polyfunctional urethane (meth) acrylate compound 20 with respect to 100 mass parts of polyfunctional (meth) acrylate compounds. It is preferable to use ˜100 parts by mass, and it is more preferable to use 30 to 70 parts by mass.
Furthermore, in the polyfunctional (meth) acrylate compound, when the polyfunctional (meth) acrylate compound having 5 or more functions and the polyfunctional (meth) acrylate compound having 4 or less functions are used in combination, the polyfunctional (meth) acrylate compound has 5 or more functions. It is preferable to use 10 to 100 parts by mass of a tetrafunctional or lower polyfunctional (meth) acrylate compound with respect to 100 parts by mass of the functional (meth) acrylate compound, and it is more preferable to use 20 to 60 parts by mass.
In addition, polyfunctional urethane (meth) acrylate compound 20 to 100 parts by mass with respect to 100 parts by mass of the polyfunctional (meth) acrylate compound and polyfunctional (meth) acrylate compounds having a functionality of 4 or less with respect to 100 parts by mass of the polyfunctional (meth) acrylate compound (Meth) acrylate compound to be used at 10 to 100 parts by mass,
Polyfunctional (meth) acrylate compound 20 to 100 parts by mass with respect to 100 parts by mass of polyfunctional (meth) acrylate compound and polyfunctional (meth) acrylate compound with a functionality of 4 or less with respect to 100 parts by mass of polyfunctional (meth) acrylate compound having 5 or more functions ) Use at 20-60 parts by mass of acrylate compound,
Polyfunctional (meth) acrylate compound 100 parts by mass Polyfunctional urethane (meth) acrylate compound 30 to 70 parts by mass and pentafunctional or higher polyfunctional (meth) acrylate compound 100 parts by mass ) Use at 10 to 100 parts by mass of acrylate compound,
Polyfunctional (meth) acrylate compound 100 parts by mass Polyfunctional urethane (meth) acrylate compound 30 to 70 parts by mass and pentafunctional or higher polyfunctional (meth) acrylate compound 100 parts by mass ) The acrylate compound is preferably used in an amount of 20 to 60 parts by mass.
[(b)ポリ(オキシパーフルオロアルキレン)基を含む分子鎖の両末端に、ポリ(オキシアルキレン)基を介して又はポリ(オキシアルキレン)基及び1つのウレタン結合をこの順に介して、活性エネルギー線重合性基を有するパーフルオロポリエーテル]
 本発明では、(b)成分として、ポリ(オキシパーフルオロアルキレン)基を含む分子鎖の両末端に、ポリ(オキシアルキレン)基を介して又はポリ(オキシアルキレン)基及び1つのウレタン結合をこの順に介して、活性エネルギー線重合性基を有するパーフルオロポリエーテル(以下、単に「(b)両末端に重合性基を有するパーフルオロポリエーテル」とも称する)を使用する。(b)成分は、本発明の硬化性組成物を適用するハードコート層における表面改質剤としての役割を果たす。
[(B) Active energy via a poly (oxyalkylene) group or a poly (oxyalkylene) group and one urethane bond in this order at both ends of a molecular chain containing a poly (oxyperfluoroalkylene) group Perfluoropolyether having a linear polymerizable group]
In the present invention, as component (b), a poly (oxyalkylene) group and one urethane bond are bonded to both ends of a molecular chain containing a poly (oxyperfluoroalkylene) group via a poly (oxyalkylene) group. In order, perfluoropolyether having an active energy ray polymerizable group (hereinafter, also referred to simply as “(b) perfluoropolyether having a polymerizable group at both ends”) is used. The component (b) serves as a surface modifier in the hard coat layer to which the curable composition of the present invention is applied.
 上記ポリ(オキシパーフルオロアルキレン)基におけるアルキレン基の炭素原子数は特に限定されないが、好ましくは炭素原子数1~4であることが好ましい。すなわち、上記ポリ(オキシパーフルオロアルキレン)基は、炭素原子数1~4の2価のフッ化炭素基と酸素原子が交互に連結した構造を有する基を指し、オキシパーフルオロアルキレン基は炭素原子数1~4の2価のフッ化炭素基と酸素原子が連結した構造を有する基を指す。具体的には、-[OCF]-(オキシパーフルオロメチレン基)、-[OCFCF]-(オキシパーフルオロエチレン基)、-[OCFCFCF]-(オキシパーフルオロプロパン-1,3-ジイル基)、-[OCFC(CF)F]-(オキシパーフルオロプロパン-1,2-ジイル基)等の基が挙げられる。
 上記オキシパーフルオロアルキレン基は、一種を単独で使用してもよく、或いは二種以上を組み合わせて使用してもよく、その場合、複数種のオキシパーフルオロアルキレン基の結合はブロック結合及びランダム結合の何れであってもよい。
The number of carbon atoms of the alkylene group in the poly (oxyperfluoroalkylene) group is not particularly limited, but preferably 1 to 4 carbon atoms. That is, the poly (oxyperfluoroalkylene) group refers to a group having a structure in which a divalent fluorocarbon group having 1 to 4 carbon atoms and oxygen atoms are alternately connected, and the oxyperfluoroalkylene group is a carbon atom. This refers to a group having a structure in which a divalent fluorocarbon group of formulas 1 to 4 and an oxygen atom are linked. Specifically, — [OCF 2 ] — (oxyperfluoromethylene group), — [OCF 2 CF 2 ] — (oxyperfluoroethylene group), — [OCF 2 CF 2 CF 2 ] — (oxyperfluoropropane) -1,3-diyl group) and-[OCF 2 C (CF 3 ) F]-(oxyperfluoropropane-1,2-diyl group).
The above oxyperfluoroalkylene groups may be used alone or in combination of two or more. In such a case, the bonds of plural types of oxyperfluoroalkylene groups are block bonds and random bonds. Any of these may be used.
 これらの中でも、耐擦傷性が良好となる硬化膜が得られる観点から、ポリ(オキシパーフルオロアルキレン)基として、-[OCF]-(オキシパーフルオロメチレン基)と-[OCFCF]-(オキシパーフルオロエチレン基)の双方を繰り返し単位として有する基を用いることが好ましい。
 中でも上記ポリ(オキシパーフルオロアルキレン)基として、繰り返し単位:-[OCF]-と-[OCFCF]-とが、モル比率で[繰り返し単位:-[OCF]-]:[繰り返し単位:-[OCFCF]-]=2:1~1:2となる割合で含む基であることが好ましく、およそ1:1となる割合で含む基であることがより好ましい。これら繰り返し単位の結合は、ブロック結合及びランダム結合の何れであってもよい。
 上記オキシパーフルオロアルキレン基の繰り返し単位数は、その繰り返し単位数の総計として5~30の範囲であることが好ましく、7~21の範囲であることがより好ましい。
 また、上記ポリ(オキシパーフルオロアルキレン)基のゲル浸透クロマトグラフィーによるポリスチレン換算で測定される重量平均分子量(Mw)は、1,000~5,000、好ましくは1,500~2,000である。
Among these, from the viewpoint of obtaining a cured film having good scratch resistance, as the poly (oxyperfluoroalkylene) group, — [OCF 2 ] — (oxyperfluoromethylene group) and — [OCF 2 CF 2 ] are used. It is preferable to use a group having both of-(oxyperfluoroethylene group) as repeating units.
Among them, as the poly (oxyperfluoroalkylene) group, the repeating unit: — [OCF 2 ] — and — [OCF 2 CF 2 ] — are represented by a molar ratio of [Repeating unit: — [OCF 2 ] —]: [Repeating Unit: — [OCF 2 CF 2 ] —] = 2: 1 to 1: 2 is preferable, and a group including about 1: 1 is more preferable. The bond of these repeating units may be either a block bond or a random bond.
The number of repeating units of the oxyperfluoroalkylene group is preferably in the range of 5 to 30, more preferably in the range of 7 to 21, as the total number of repeating units.
The weight average molecular weight (Mw) of the poly (oxyperfluoroalkylene) group measured in terms of polystyrene by gel permeation chromatography is 1,000 to 5,000, preferably 1,500 to 2,000. .
 上記ポリ(オキシアルキレン)基におけるアルキレン基の炭素原子数は特に限定されないが、好ましくは炭素原子数1~4であることが好ましい。すなわち、上記ポリ(オキシアルキレン)基は、炭素原子数1~4のアルキレン基と酸素原子が交互に連結した構造を有する基を指し、オキシアルキレン基は炭素原子数1~4の2価のアルキレン基と酸素原子が連結した構造を有する基を指す。上記アルキレン基としては、エチレン基、1-メチルエチレン基、トリメチレン基、テトラメチレン基等が挙げられる。
 上記オキシアルキレン基は、一種を単独で使用してもよく、或いは二種以上を組み合わせて使用してもよく、その場合、複数種のオキシアルキレン基の結合はブロック結合及びランダム結合の何れであってもよい。
 中でも、上記ポリ(オキシアルキレン)基は、ポリ(オキシエチレン)基であることが好ましい。
 上記ポリ(オキシアルキレン)基におけるオキシアルキレン基の繰り返し単位数は、例えば1~15の範囲であり、例えば5~12の範囲、例えば7~12の範囲であることがより好ましい。
The number of carbon atoms of the alkylene group in the poly (oxyalkylene) group is not particularly limited, but preferably 1 to 4 carbon atoms. That is, the poly (oxyalkylene) group refers to a group having a structure in which an alkylene group having 1 to 4 carbon atoms and oxygen atoms are alternately connected, and the oxyalkylene group is a divalent alkylene having 1 to 4 carbon atoms. A group having a structure in which a group and an oxygen atom are linked. Examples of the alkylene group include an ethylene group, a 1-methylethylene group, a trimethylene group, and a tetramethylene group.
The oxyalkylene groups may be used singly or in combination of two or more. In that case, the bonds of the plural oxyalkylene groups may be either block bonds or random bonds. May be.
Among these, the poly (oxyalkylene) group is preferably a poly (oxyethylene) group.
The number of repeating units of the oxyalkylene group in the poly (oxyalkylene) group is, for example, in the range of 1 to 15, and more preferably in the range of 5 to 12, for example, 7 to 12.
 上記ポリ(オキシアルキレン)基を介して又はポリ(オキシアルキレン)基及び1つのウレタン結合をこの順に介して結合する活性エネルギー線重合性基としては、(メタ)アクリロイル基、ウレタン(メタ)アクリロイル基、ビニル基等が挙げられる。 Examples of the active energy ray polymerizable group that bonds the poly (oxyalkylene) group or the poly (oxyalkylene) group and one urethane bond in this order include a (meth) acryloyl group and a urethane (meth) acryloyl group. And vinyl group.
 上記活性エネルギー線重合性基は、(メタ)アクリロイル部分等の活性エネルギー線重合性部分を1つ有するものに限られず、2つ以上の活性エネルギー線重合性部分を有するものであってもよく、例えば、以下に示すA1~A5の構造、及びこれらの構造中のアクリロイル基をメタクリロイル基に置換した構造が挙げられる。 The active energy ray polymerizable group is not limited to one having one active energy ray polymerizable portion such as a (meth) acryloyl moiety, and may have two or more active energy ray polymerizable portions, For example, the following structures A1 to A5 and structures in which the acryloyl group in these structures is substituted with a methacryloyl group can be mentioned.
Figure JPOXMLDOC01-appb-C000001
Figure JPOXMLDOC01-appb-C000001
 このような(b)両末端に重合性基を有するパーフルオロポリエーテルとして、工業的製造が容易であるという点から、以下に示す化合物及びこれらの化合物中のアクリロイル基をメタクリロイル基に置換した化合物を好ましい例として挙げることができる。なお、構造式中、Aは前記式[A1]~式[A5]で表される構造のうちの1つを表し、PFPEは前記ポリ(オキシパーフルオロアルキレン)基を表し、nはそれぞれ独立してオキシエチレン基の繰り返し単位数を表し、好ましくは1~15の数を表し、より好ましくは5~12の数を表し、さらに好ましくは7~12の数を表す。
Figure JPOXMLDOC01-appb-C000002
As the perfluoropolyether having a polymerizable group at both ends (b), the following compounds and compounds obtained by substituting acryloyl groups in these compounds with methacryloyl groups from the viewpoint of easy industrial production Can be mentioned as a preferred example. In the structural formula, A represents one of the structures represented by the formulas [A1] to [A5], PFPE represents the poly (oxyperfluoroalkylene) group, and n is independently selected. Represents the number of repeating units of the oxyethylene group, preferably a number of 1 to 15, more preferably a number of 5 to 12, and still more preferably a number of 7 to 12.
Figure JPOXMLDOC01-appb-C000002
 中でも、本発明の(b)両末端に重合性基を有するパーフルオロポリエーテルは、ポリ(オキシパーフルオロアルキレン)基を含む分子鎖の両末端に、ポリ(オキシアルキレン)基及び1つのウレタン結合をこの順に介して、すなわち、ポリ(オキシパーフルオロアルキレン)基を含む分子鎖の両末端にポリ(オキシアルキレン)基がそれぞれ結合し、該両端の各ポリ(オキシアルキレン)基にそれぞれウレタン結合が1つ結合し、そして該両端の各ウレタン結合に活性エネルギー線重合性基がそれぞれ結合したパーフルオロポリエーテルであることが好ましい。さらに、前記パーフルオロポリエーテルにおいて、活性エネルギー線重合性基が少なくとも2つ以上の活性エネルギー線重合性部分を有する基であるパーフルオロポリエーテルであることが好ましい。 Among them, the (b) perfluoropolyether having a polymerizable group at both ends of the present invention has a poly (oxyalkylene) group and one urethane bond at both ends of a molecular chain containing a poly (oxyperfluoroalkylene) group. In this order, that is, a poly (oxyalkylene) group is bonded to both ends of a molecular chain containing a poly (oxyperfluoroalkylene) group, and a urethane bond is bonded to each poly (oxyalkylene) group at both ends. It is preferably a perfluoropolyether having one bonded and an active energy ray polymerizable group bonded to each urethane bond at both ends. Further, in the perfluoropolyether, the active energy ray polymerizable group is preferably a perfluoropolyether which is a group having at least two active energy ray polymerizable moieties.
 本発明において(b)両末端に重合性基を有するパーフルオロポリエーテルは、前述の(a)活性エネルギー線硬化性多官能モノマー100質量部に対して、0.1~10質量部、好ましくは0.2~5質量部の割合で使用することが望ましい。 In the present invention, (b) the perfluoropolyether having a polymerizable group at both ends is 0.1 to 10 parts by weight, preferably 100 parts by weight, preferably 100 parts by weight of the active energy ray-curable polyfunctional monomer. It is desirable to use at a ratio of 0.2 to 5 parts by mass.
 上記(b)両末端に重合性基を有するパーフルオロポリエーテルは、例えば、ポリ(オキシパーフルオロアルキレン)基の両末端にポリ(オキシアルキレン)基を介してヒドロキシ基を有する化合物において、その両端のヒドロキシ基に対して、2-(メタ)アクリロイルオキシエチルイソシアネートや1,1-ビス((メタ)アクリロイルオキシメチル)エチルイソシアネート等の重合性基を有するイソシアネート化合物をウレタン化反応させる方法、(メタ)アクリル酸クロリド又はクロロメチルスチレンを脱塩酸反応させる方法、(メタ)アクリル酸を脱水反応させる方法、無水イタコン酸をエステル化反応させる方法などにより得られる。
 中でも、ポリ(オキシパーフルオロアルキレン)基の両末端にポリ(オキシアルキレン)基を介してヒドロキシ基を有する化合物において、その両端のヒドロキシ基に対して、2-(メタ)アクリロイルオキシエチルイソシアネートや1,1-ビス((メタ)アクリロイルオキシメチル)エチルイソシアネート等の重合性基を有するイソシアネート化合物をウレタン化反応させる方法、或いは、該ヒドロキシ基に対して(メタ)アクリル酸クロリド又はクロロメチルスチレンを脱塩酸反応させる方法が、反応が容易である点で特に好ましい。
The perfluoropolyether having a polymerizable group at both ends (b) is, for example, a compound having a hydroxy group at both ends of a poly (oxyperfluoroalkylene) group via a poly (oxyalkylene) group. A urethanization reaction of an isocyanate compound having a polymerizable group such as 2- (meth) acryloyloxyethyl isocyanate or 1,1-bis ((meth) acryloyloxymethyl) ethyl isocyanate with a hydroxy group of ) A method of dehydrochlorinating acrylic acid chloride or chloromethylstyrene, a method of dehydrating (meth) acrylic acid, a method of esterifying itaconic anhydride, and the like.
In particular, in a compound having a hydroxy group at both ends of a poly (oxyperfluoroalkylene) group via a poly (oxyalkylene) group, 2- (meth) acryloyloxyethyl isocyanate or 1 , 1-bis ((meth) acryloyloxymethyl) ethyl isocyanate or other isocyanate compounds having a polymerizable group, or (meth) acrylic acid chloride or chloromethylstyrene is removed from the hydroxy group. The method of reacting with hydrochloric acid is particularly preferable because the reaction is easy.
 なお本発明の硬化性組成物には、(b)ポリ(オキシパーフルオロアルキレン)基を含む分子鎖の両末端に、ポリ(オキシアルキレン)基を介して又はポリ(オキシアルキレン)基及び1つのウレタン結合をこの順に介して、活性エネルギー線重合性基を有するパーフルオロポリエーテルに加えて、ポリ(オキシパーフルオロアルキレン)基を含む分子鎖の一端にポリ(オキシアルキレン)基を介して又はポリ(オキシアルキレン)基及び1つのウレタン結合をこの順に介して、活性エネルギー線重合性基を有し、且つその他端にポリ(オキシアルキレン)基を介してヒドロキシ基を有するパーフルオロポリエーテルや、ポリ(オキシパーフルオロアルキレン)基を含む分子鎖の両端にポリ(オキシアルキレン)基を介してヒドロキシ基をするパーフルオロポリエーテル[活性エネルギー線重合性基を有していない化合物]が含まれていてもよい。 In addition, the curable composition of the present invention includes (b) a poly (oxyalkylene) group or one poly (oxyalkylene) group at both ends of a molecular chain containing a poly (oxyperfluoroalkylene) group. Through the urethane bond in this order, in addition to the perfluoropolyether having an active energy ray-polymerizable group, the poly (oxyperalkylene) group is attached to one end of the molecular chain containing the poly (oxyperfluoroalkylene) group or the poly (oxyalkylene) group. A perfluoropolyether having an active energy ray-polymerizable group via a (oxyalkylene) group and one urethane bond in this order and having a hydroxy group at the other end via a poly (oxyalkylene) group; A hydroxy group is attached to both ends of a molecular chain containing an (oxyperfluoroalkylene) group via a poly (oxyalkylene) group. Perfluoropolyethers [not having an active energy ray-polymerizable group compound] may be contained that.
[(c)活性エネルギー線によりラジカルを発生する重合開始剤]
 本発明の硬化性組成物において好ましい活性エネルギー線によりラジカルを発生する重合開始剤(以下、単に「(c)重合開始剤」とも称する)は、例えば、電子線、紫外線、X線等の活性エネルギー線により、特に紫外線照射によりラジカルを発生する重合開始剤である。
 上記(c)重合開始剤としては、例えばベンゾイン類、アルキルフェノン類、チオキサントン類、アゾ類、アジド類、ジアゾ類、o-キノンジアジド類、アシルホスフィンオキシド類、オキシムエステル類、有機過酸化物、ベンゾフェノン類、ビスクマリン類、ビスイミダゾール類、チタノセン類、チオール類、ハロゲン化炭化水素類、トリクロロメチルトリアジン類、あるいはヨードニウム塩、スルホニウム塩などのオニウム塩類等が挙げられる。これらは一種単独で或いは二種以上を混合して用いてもよい。
 中でも本発明では、透明性、表面硬化性、薄膜硬化性の観点から(c)重合開始剤として、アルキルフェノン類を使用することが好ましい。アルキルフェノン類を使用することにより、耐擦傷性がより向上した硬化膜を得ることができる。
[(C) Polymerization initiator that generates radicals by active energy rays]
In the curable composition of the present invention, a polymerization initiator that generates radicals by a preferable active energy ray (hereinafter, also simply referred to as “(c) polymerization initiator”) is, for example, active energy such as electron beam, ultraviolet ray, and X-ray. It is a polymerization initiator that generates radicals by irradiation with ultraviolet rays, in particular.
Examples of the polymerization initiator (c) include benzoins, alkylphenones, thioxanthones, azos, azides, diazos, o-quinonediazides, acylphosphine oxides, oxime esters, organic peroxides, benzophenones. Biscumarins, bisimidazoles, titanocenes, thiols, halogenated hydrocarbons, trichloromethyltriazines, or onium salts such as iodonium salts and sulfonium salts. You may use these individually by 1 type or in mixture of 2 or more types.
Among them, in the present invention, it is preferable to use alkylphenones as the polymerization initiator (c) from the viewpoints of transparency, surface curability, and thin film curability. By using alkylphenones, a cured film with improved scratch resistance can be obtained.
 上記アルキルフェノン類としては、例えば、1-ヒドロキシシクロヘキシル=フェニル=ケトン、2-ヒドロキシ-2-メチル-1-フェニルプロパン-1-オン、2-ヒドロキシ-1-(4-(2-ヒドロキシエトキシ)フェニル)-2-メチルプロパン-1-オン、2-ヒドロキシ-1-(4-(4-(2-ヒドロキシ-2-メチルプロピオニル)ベンジル)フェニル)-2-メチルプロパン-1-オン等のα-ヒドロキシアルキルフェノン類;2-メチル-1-(4-(メチルチオ)フェニル)-2-モルホリノプロパン-1-オン、2-ベンジル-2-ジメチルアミノ-1-(4-モルホリノフェニル)ブタン-1-オン等のα-アミノアルキルフェノン類;2,2-ジメトキシ-1,2-ジフェニルエタン-1-オン;フェニルグリオキシル酸メチルなどが挙げられる。 Examples of the alkylphenones include 1-hydroxycyclohexyl = phenyl ketone, 2-hydroxy-2-methyl-1-phenylpropan-1-one, 2-hydroxy-1- (4- (2-hydroxyethoxy) Α) such as phenyl) -2-methylpropan-1-one, 2-hydroxy-1- (4- (4- (2-hydroxy-2-methylpropionyl) benzyl) phenyl) -2-methylpropan-1-one -Hydroxyalkylphenones; 2-methyl-1- (4- (methylthio) phenyl) -2-morpholinopropan-1-one, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) butane-1 Α-aminoalkylphenones such as -one; 2,2-dimethoxy-1,2-diphenylethane-1-one; And methyl reoxylate.
 本発明において(c)重合開始剤は、前述の(a)活性エネルギー線硬化性多官能モノマー100質量部に対して、1~20質量部、好ましくは2~10質量部の割合で使用することが望ましい。 In the present invention, (c) the polymerization initiator is used in a ratio of 1 to 20 parts by weight, preferably 2 to 10 parts by weight, based on 100 parts by weight of the above-mentioned (a) active energy ray-curable polyfunctional monomer. Is desirable.
[(d)ポリスチレン換算で測定される重量平均分子量が10,000~200,000であり、且つフッ素含有量が31質量%以上であるフルオロシリコーン化合物からなる消泡剤]
 本発明では、(d)成分として、ゲル浸透クロマトグラフィー(GPC)によるポリスチレン換算で測定される重量平均分子量が10,000~200,000であり、且つフッ素含有量が31質量%以上であるフルオロシリコーン化合物からなる消泡剤(以下、単に「(d)消泡剤」とも称する)を使用する。
 本発明に用いられる(d)消泡剤におけるフルオロシリコーン化合物は、ポリスチレン換算で測定される重量平均分子量が10,000~200,000であり、且つフッ素含有量が31質量%以上であれば、特にその構造は限定されない。
[(D) Antifoaming agent comprising a fluorosilicone compound having a weight average molecular weight measured in terms of polystyrene of 10,000 to 200,000 and a fluorine content of 31% by mass or more]
In the present invention, as component (d), a fluoropolymer having a weight average molecular weight of 10,000 to 200,000 as measured by gel permeation chromatography (GPC) in terms of polystyrene and a fluorine content of 31% by mass or more. An antifoaming agent composed of a silicone compound (hereinafter also simply referred to as “(d) antifoaming agent”) is used.
The fluorosilicone compound in the antifoaming agent (d) used in the present invention has a weight average molecular weight measured in terms of polystyrene of 10,000 to 200,000 and a fluorine content of 31% by mass or more. In particular, the structure is not limited.
 本発明に用いられる(d)消泡剤におけるフルオロシリコーン化合物は、ポリスチレン換算で測定される重量平均分子量が10,000~200,000、好ましくは20,000~150,000、より好ましくは30,000~100,000である。 The fluorosilicone compound in the antifoaming agent (d) used in the present invention has a weight average molecular weight measured in terms of polystyrene of 10,000 to 200,000, preferably 20,000 to 150,000, more preferably 30,000. 000 to 100,000.
 本発明に用いられる(d)消泡剤におけるフルオロシリコーン化合物は、フッ素含有量が31質量%以上であり、好ましくは35質量%以上である。 (D) The fluorosilicone compound in the antifoaming agent used in the present invention has a fluorine content of 31% by mass or more, preferably 35% by mass or more.
 上記(d)消泡剤の具体例としては、例えば、フローレンAO-82、同AO-98、同AO-106、同AO-108[以上、共栄社化学(株)製]、AF 98/1000、AF 98/10000[以上、旭化成ワッカーシリコーン(株)製]、FS 1265[東レ・ダウコーニング(株)製]、信越シリコーン(登録商標)FA-600、同FA-630[以上、信越化学工業(株)製]、BYK(登録商標)-063、同065、同066N、同067A[以上、ビックケミー・ジャパン(株)製]等が挙げられるが、これらに限定されるものではない。
 中でも、フローレンAO-82、同AO-106が好ましい。
Specific examples of the above (d) antifoaming agent include, for example, Floren AO-82, AO-98, AO-106, AO-108 [above, manufactured by Kyoeisha Chemical Co., Ltd.], AF 98/1000, AF 98/10000 [above, Asahi Kasei Wacker Silicone Co., Ltd.], FS 1265 [Toray Dow Corning Co., Ltd.], Shin-Etsu Silicone (registered trademark) FA-600, FA-630 [above, Shin-Etsu Chemical ( Co., Ltd.], BYK (registered trademark) -063, 065, 066N, 067A [above, manufactured by Big Chemie Japan Co., Ltd.], etc., but is not limited thereto.
Of these, Floren AO-82 and AO-106 are preferred.
 本発明において(d)消泡剤は、前述の(a)活性エネルギー線硬化性多官能モノマー100質量部に対して、0.0001~0.004質量部、好ましくは0.001~0.004質量部の割合で使用することが望ましい。 In the present invention, (d) the antifoaming agent is 0.0001 to 0.004 parts by mass, preferably 0.001 to 0.004 parts per 100 parts by mass of the aforementioned (a) active energy ray-curable polyfunctional monomer. It is desirable to use at a ratio of parts by mass.
 上記(d)消泡剤が、ポリスチレン換算で測定される重量平均分子量が上述した範囲内であり、且つフッ素含有量が上述した数値以上であるフルオロシリコーン化合物からなり、そして、上述した範囲内の割合で使用されることにより、本発明の硬化性組成物は一段と優れた消泡性と塗布性とを発現する。 The antifoaming agent (d) is composed of a fluorosilicone compound having a weight average molecular weight measured in terms of polystyrene within the above-described range, and a fluorine content equal to or higher than the above-described numerical value, and within the above-described range. When used in a proportion, the curable composition of the present invention exhibits further superior defoaming properties and coating properties.
[(e)有機溶媒]
 本発明で使用する有機溶媒としては、前記(a)~(d)成分を溶解し、また後述する硬化膜(ハードコート層)形成にかかる塗工時の作業性や硬化前後の乾燥性等を考慮して適宜選択すればよく、例えば、ベンゼン、トルエン、キシレン、エチルベンゼン、テトラリン等の芳香族炭化水素類;n-ヘキサン、n-ヘプタン、ミネラルスピリット、シクロヘキサン等の脂肪族又は脂環式炭化水素類;塩化メチル、臭化メチル、ヨウ化メチル、ジクロロメタン、クロロホルム、四塩化炭素、トリクロロエチレン、パークロロエチレン、o-ジクロロベンゼン等のハロゲン化物類;酢酸エチル、酢酸ブチル、メトキシブチルアセテート、メチルセロソルブアセテート、エチルセロソルブアセテート、プロピレングリコールモノメチルエーテルアセテート等のエステル類又はエステルエーテル類;ジエチルエーテル、テトラヒドロフラン、1,4-ジオキサン、メチルセロソルブ、エチルセロソルブ、ブチルセロソルブ、プロピレングリコールモノメチルエーテル、プロピレングリコールモノエチルエーテル、プロピレングリコールモノ-n-プロピルエーテル、プロピレングリコールモノイソプロピルエーテル、プロピレングリコールモノ-n-ブチルエーテル等のエーテル類又はアルキレングリコールモノアルキルエーテル類;アセトン、メチルエチルケトン、メチルイソブチルケトン、ジ-n-ブチルケトン、シクロヘキサノン等のケトン類;メタノール、エタノール、n-プロパノール、イソプロピルアルコール、n-ブタノール、イソブチルアルコール、tert-ブチルアルコール、2-エチルヘキシルアルコール、ベンジルアルコール、エチレングリコール等のアルコール類;N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、N-メチル-2-ピロリドン等のアミド類;ジメチルスルホキシド等のスルホキシド類、並びにこれらの2種以上の混合溶媒が挙げられる。
 中でも、アルキレングリコールモノアルキルエーテル類が好ましく、エチルセロソルブ及びプロピレングリコールモノメチルエーテルがより好ましい。
[(E) Organic solvent]
As the organic solvent used in the present invention, the above-described components (a) to (d) are dissolved, and workability at the time of coating and drying before and after curing for forming a cured film (hard coat layer) to be described later are included. For example, aromatic hydrocarbons such as benzene, toluene, xylene, ethylbenzene, and tetralin; aliphatic or alicyclic hydrocarbons such as n-hexane, n-heptane, mineral spirit, and cyclohexane Halogens such as methyl chloride, methyl bromide, methyl iodide, dichloromethane, chloroform, carbon tetrachloride, trichloroethylene, perchloroethylene, o-dichlorobenzene; ethyl acetate, butyl acetate, methoxybutyl acetate, methyl cellosolve acetate , Ethyl cellosolve acetate, propylene glycol monomethyl ether acetate Esters such as carbonates or ester ethers; diethyl ether, tetrahydrofuran, 1,4-dioxane, methyl cellosolve, ethyl cellosolve, butyl cellosolve, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol mono-n-propyl ether, Ethers such as propylene glycol monoisopropyl ether and propylene glycol mono-n-butyl ether or alkylene glycol monoalkyl ethers; ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone, di-n-butyl ketone and cyclohexanone; methanol, ethanol, n -Propanol, isopropyl alcohol, n-butanol, isobutyl alcohol, tert-butyl alcohol , Alcohols such as 2-ethylhexyl alcohol, benzyl alcohol and ethylene glycol; amides such as N, N-dimethylformamide, N, N-dimethylacetamide and N-methyl-2-pyrrolidone; sulfoxides such as dimethyl sulfoxide As well as a mixed solvent of two or more of these.
Among these, alkylene glycol monoalkyl ethers are preferable, and ethyl cellosolve and propylene glycol monomethyl ether are more preferable.
 これら(e)有機溶媒の使用量は特に限定されないが、例えば本発明の硬化性組成物における固形分濃度が1~70質量%、好ましくは30~40質量%となる濃度で使用する。ここで固形分濃度(不揮発分濃度とも称する)とは、本発明の硬化性組成物の前記(a)~(e)成分(及び所望によりその他添加剤)の総質量(合計質量)に対する固形分(全成分から溶媒成分を除いたもの)の含有量を表す。 The amount of these (e) organic solvents used is not particularly limited. For example, the organic solvent is used at a concentration such that the solid content in the curable composition of the present invention is 1 to 70% by mass, preferably 30 to 40% by mass. Here, the solid content concentration (also referred to as non-volatile content concentration) means the solid content relative to the total mass (total mass) of the components (a) to (e) (and other additives as required) of the curable composition of the present invention. The content of (all solvent components are removed) is expressed.
[その他添加物]
 また、本発明の硬化性組成物には、本発明の効果を損なわない限り、必要に応じて一般的に添加される添加剤、例えば、重合禁止剤、光増感剤、レベリング剤、界面活性剤、密着性付与剤、可塑剤、紫外線吸収剤、酸化防止剤、貯蔵安定剤、帯電防止剤、無機充填剤、顔料、染料等を適宜配合してよい。
[Other additives]
In addition, to the curable composition of the present invention, additives that are generally added as necessary, for example, polymerization inhibitors, photosensitizers, leveling agents, surface activity, unless the effects of the present invention are impaired. An agent, an adhesion-imparting agent, a plasticizer, an ultraviolet absorber, an antioxidant, a storage stabilizer, an antistatic agent, an inorganic filler, a pigment, a dye, and the like may be appropriately blended.
<硬化膜>
 本発明の硬化性組成物は、基材上に塗布(コーティング)して塗膜を形成し、該塗膜に活性エネルギー線を照射して重合(硬化)させることにより、硬化膜を形成できる。該硬化膜も本発明の対象である。また後述するハードコートフィルムにおけるハードコート層を該硬化膜からなるものとすることができる。
 この場合の前記基材としては、例えば、各種樹脂(ポリカーボネート、ポリメタクリレート、ポリスチレン、ポリエチレンテレフタレート(PET)やポリエチレンナフタレート(PEN)等のポリエステル、ポリオレフィン、ポリアミド、ポリイミド、エポキシ樹脂、メラミン樹脂、トリアセチルセルロース、アクリロニトリル-ブタジエン-スチレン共重合体(ABS)、アクリロニトリル-スチレン共重合体(AS)、ノルボルネン系樹脂等)、金属、木材、紙、ガラス、スレート等を挙げることができる。これら基材の形状は板状、フィルム状又は3次元成形体でもよい。
<Curing film>
The curable composition of this invention can form a cured film by apply | coating (coating) on a base material, forming a coating film, and irradiating an active energy ray to this coating film and superposing | polymerizing (hardening). The cured film is also an object of the present invention. Moreover, the hard coat layer in the hard coat film mentioned later can consist of this cured film.
Examples of the base material in this case include various resins (polycarbonate, polymethacrylate, polystyrene, polyester such as polyethylene terephthalate (PET), polyethylene naphthalate (PEN), polyolefin, polyamide, polyimide, epoxy resin, melamine resin, Acetyl cellulose, acrylonitrile-butadiene-styrene copolymer (ABS), acrylonitrile-styrene copolymer (AS), norbornene resin, etc.), metal, wood, paper, glass, slate, and the like. The shape of these base materials may be a plate shape, a film shape, or a three-dimensional molded body.
 前記基材上への塗布方法は、キャストコート法、スピンコート法、ブレードコート法、ディップコート法、ロールコート法、スプレーコート法、バーコート法、ダイコート法、インクジェット法、印刷法(凸版、凹版、平版、スクリーン印刷等)等を適宜選択し得、中でもロール・ツー・ロール(roll-to-roll)法に利用でき、また薄膜塗布性の観点から、凸版印刷法、特にグラビアコート法を用いることが望ましい。なお事前に孔径が0.2μm程度のフィルタなどを用いて硬化性組成物を濾過した後、塗布に供することが好ましい。
 基材上に硬化性組成物を塗布し塗膜を形成した後、必要に応じてホットプレート又はオーブン等で塗膜を予備乾燥して溶媒を除去する(溶媒除去工程)。この際の加熱乾燥の条件としては、例えば、40~120℃で、30秒~10分程度とすることが好ましい。
 乾燥後、紫外線等の活性エネルギー線を照射して、塗膜を硬化させる。活性エネルギー線としては、紫外線、電子線、X線等が挙げられ、特に紫外線が好ましい。紫外線照射に用いる光源としては、太陽光線、ケミカルランプ、低圧水銀灯、高圧水銀灯、メタルハライドランプ、キセノンランプ、UV-LED等が使用できる。
 さらにその後、ポストベークを行うことにより、具体的にはホットプレート、オーブンなどを用いて加熱することにより重合を完結させてもよい。
 なお、形成される硬化膜の厚さは、乾燥、硬化後において、通常0.01~50μm、好ましくは0.05~20μmである。
The coating method on the base material is a cast coating method, a spin coating method, a blade coating method, a dip coating method, a roll coating method, a spray coating method, a bar coating method, a die coating method, an ink jet method, a printing method (a relief plate, an intaglio plate). , Lithographic printing, screen printing, etc.) can be selected as appropriate, and in particular, it can be used for a roll-to-roll method, and from the viewpoint of thin film coating, a relief printing method, particularly a gravure coating method is used. It is desirable. It is preferable that the curable composition is filtered in advance using a filter having a pore diameter of about 0.2 μm or the like and then used for coating.
After the curable composition is applied on the substrate to form a coating film, the coating film is pre-dried with a hot plate or an oven as necessary to remove the solvent (solvent removal step). The heat drying conditions at this time are preferably 40 to 120 ° C. and about 30 seconds to 10 minutes, for example.
After drying, the coating film is cured by irradiating active energy rays such as ultraviolet rays. Examples of active energy rays include ultraviolet rays, electron beams, and X-rays, and ultraviolet rays are particularly preferable. As a light source used for ultraviolet irradiation, sunlight, a chemical lamp, a low-pressure mercury lamp, a high-pressure mercury lamp, a metal halide lamp, a xenon lamp, a UV-LED, or the like can be used.
Furthermore, after that, polymerization may be completed by performing post-baking, specifically by heating using a hot plate, an oven or the like.
The thickness of the formed cured film is usually 0.01 to 50 μm, preferably 0.05 to 20 μm after drying and curing.
<ハードコートフィルム>
 本発明の硬化性組成物を用いて、フィルム基材の少なくとも一方の面(表面)にハードコート層を備えるハードコートフィルムを製造することができる。該ハードコートフィルム及び該ハードコートフィルムの製造方法も本発明の対象であり、該ハードコートフィルムは、例えばタッチパネルや液晶ディスプレイ等の各種表示素子等の表面を保護するために好適に用いられる。
<Hard coat film>
A hard coat film provided with a hard coat layer on at least one surface (surface) of a film substrate can be produced using the curable composition of the present invention. The hard coat film and the method for producing the hard coat film are also objects of the present invention, and the hard coat film is suitably used for protecting the surface of various display elements such as a touch panel and a liquid crystal display.
 本発明のハードコートフィルムにおけるハードコート層は、前述の本発明の硬化性組成物をフィルム基材上に塗布し塗膜を形成する工程と、該塗膜に紫外線等の活性エネルギー線を照射し該塗膜を硬化させる工程を含む方法により形成することができる。 The hard coat layer in the hard coat film of the present invention comprises a step of applying the curable composition of the present invention on a film substrate to form a coating film, and irradiating the coating film with active energy rays such as ultraviolet rays. It can be formed by a method including a step of curing the coating film.
 前記フィルム基材としては、前述の<硬化膜>で挙げた基材のうち、光学用途に使用可能な各種の透明な樹脂製フィルムが用いられる。好ましくは例えば、ポリエチレンテレフタレート(PET)、ポリブチレンテレフタレート(PBT)、ポリエチレンナフタレート(PEN)などのポリエステル、ポリカーボネート、ポリメタクリレート、ポリスチレン、ポリオレフィン、ポリアミド、ポリイミド、トリアセチルセルロース等から選択される樹脂製フィルムが挙げられる。
 また前記フィルム基材上への硬化性組成物の塗布方法(塗膜形成工程)及び塗膜への活性エネルギー線照射方法(硬化工程)は、前述の<硬化膜>に挙げた方法を用いることができる。また本発明では、塗膜形成工程の後、必要に応じて該塗膜を乾燥し溶媒除去する工程を含むことができる。その場合、前述の<硬化膜>に挙げた塗膜の乾燥方法(溶媒除去工程)を用いることができる。
 こうして得られたハードコート層の膜厚は、好ましくは1~15μm、より好ましくは1~10μmである。
As the film substrate, various transparent resin films that can be used for optical applications among the substrates mentioned in the above-mentioned <cured film> are used. Preferably, for example, a resin selected from polyesters such as polyethylene terephthalate (PET), polybutylene terephthalate (PBT), polyethylene naphthalate (PEN), polycarbonate, polymethacrylate, polystyrene, polyolefin, polyamide, polyimide, triacetyl cellulose, etc. A film is mentioned.
Moreover, the application method (coating film formation process) of the curable composition on the film substrate and the active energy ray irradiation method (curing process) to the coating film use the method described in the above <cured film>. Can do. Moreover, in this invention, the process of drying this coating film and removing a solvent as needed can be included after a coating-film formation process. In that case, the drying method (solvent removal process) of the coating film quoted to the above-mentioned <cured film> can be used.
The thickness of the hard coat layer thus obtained is preferably 1 to 15 μm, more preferably 1 to 10 μm.
 以下、実施例を挙げて、本発明をより具体的に説明するが、本発明は下記の実施例に限定されるものではない。
 なお、実施例において、試料の調製及び物性の分析に用いた装置及び条件は、以下の通りである。
EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated more concretely, this invention is not limited to the following Example.
In the examples, the apparatus and conditions used for sample preparation and physical property analysis are as follows.
(1)バーコート塗布
 装置:(株)エスエムテー製 PM-9050MC
 バー:オーエスジーシステムプロダクツ(株)製 A-Bar OSP-25、最大ウエット膜厚25μm(ワイヤーバー#10相当)
 塗布速度:4m/分
(2)オーブン
 装置:アドバンテック東洋(株)製 無塵乾燥器 DRC433FA
(3)UV硬化
 装置:ヘレウス(株)製 CV-110QC-G
 ランプ:ヘレウス(株)製 高圧水銀ランプH-bulb
(4)ゲル浸透クロマトグラフィー(GPC)
 装置:東ソー(株)製 HLC-8220GPC
 カラム:昭和電工(株)製 Shodex(登録商標)GPC KF-804L、GPC KF-805L
 カラム温度:40℃
 溶離液:テトラヒドロフラン
 検出器:RI
(5)イオンクロマトグラフィー(F定量分析)
 装置:日本ダイオネクス(株)製 ICS-1500
 溶媒:(2.7mmol NaCO + 0.3mmol NaHCO)/L水溶液
 検出器:電気伝導度
(6)光線透過率、ヘーズ
 装置:日本電色工業(株)製 ヘーズメーター NDH5000
(7)接触角
 装置:協和界面科学(株)製 DropMaster DM-501
 測定温度:20℃
(8)擦傷試験
 装置:新東科学(株)製 往復摩耗試験機 TRIBOGEAR TYPE:30S
 荷重:250g/cm
 走査速度:4.6m/分
(1) Bar coat application device: PM-9050MC manufactured by SMT Co., Ltd.
Bar: OSG Systems Products A-Bar OSP-25, maximum wet film thickness 25μm (corresponding to wire bar # 10)
Application speed: 4 m / min (2) Oven Equipment: Dust dryer DRC433FA manufactured by Advantech Toyo Co., Ltd.
(3) UV curing device: CV-110QC-G manufactured by Heraeus Co., Ltd.
Lamp: Heraeus high pressure mercury lamp H-bulb
(4) Gel permeation chromatography (GPC)
Equipment: HLC-8220GPC manufactured by Tosoh Corporation
Column: Shodex (registered trademark) GPC KF-804L, GPC KF-805L manufactured by Showa Denko K.K.
Column temperature: 40 ° C
Eluent: Tetrahydrofuran Detector: RI
(5) Ion chromatography (F quantitative analysis)
Equipment: ICS-1500 manufactured by Nippon Dionex Co., Ltd.
Solvent: (2.7 mmol Na 2 CO 3 + 0.3 mmol NaHCO 3 ) / L aqueous solution Detector: Electric conductivity (6) Light transmittance, haze Device: Nippon Denshoku Industries Co., Ltd. Haze Meter NDH5000
(7) Contact angle Device: Dropmaster DM-501, manufactured by Kyowa Interface Science Co., Ltd.
Measurement temperature: 20 ° C
(8) Scratch test device: Reciprocating wear tester manufactured by Shinto Kagaku Co., Ltd. TRIBOGEAR TYPE: 30S
Load: 250 g / cm 2
Scanning speed: 4.6m / min
 また、略記号は以下の意味を表す。
PFPE1:両末端にポリ(オキシアルキレン)基(繰返し単位数8~9)を介してヒドロキシ基を有するパーフルオロポリエーテル[ソルベイスペシャルティポリマーズ社製 Fluorolink 5147X]
BEI:1,1-ビス(アクリロイルオキシメチル)エチルイソシアネート[昭和電工(株)製 カレンズ(登録商標)BEI]
DOTDD:ジネオデカン酸ジオクチル錫[日本化学産業(株)製 MSCAT-05]
DPHA:ジペンタエリスリトールペンタアクリレート/ジペンタエリスリトールヘキサアクリレート混合物[日本化薬(株)製 KAYALAD DN-0075]
PETA:ペンタエリスリトールトリアクリレート/ペンタエリスリトールテトラアクリレート混合物[新中村化学工業(株)製 NKエステル A-TMM-3LM-N]
UA:6官能脂肪族ウレタンアクリレートオリゴマー[ダイセル・オルネクス(株)製 EBECRYL(登録商標)5129]
I2959:2-ヒドロキシ-1-(4-(2-ヒドロキシエトキシ)フェニル)-2-メチルプロパン-1-オン[BASFジャパン(株)製 IRGACURE(登録商標)2959]
FS1:フルオロシリコーン系消泡剤[共栄社化学(株)製 フローレンAO-82、有効成分濃度1.8質量%酢酸ブチル/ヘキサン溶液]
FS2:フルオロシリコーン系消泡剤[共栄社化学(株)製 フローレンAO-106、有効成分濃度2質量%酢酸ブチル/ヘキサン溶液]
FS3:フルオロシリコーン系消泡剤[信越化学工業(株)製 信越シリコーン(登録商標)FA-600、有効成分濃度30質量%メチルエチルケトン溶液]
FS4:フルオロシリコーン系消泡剤[東レ・ダウコーニング(株)製 FS 1265、有効成分濃度100質量%]
BA:酢酸ブチル
CP:シクロペンタノン
EC:エチルセロソルブ
MEK:メチルエチルケトン
PGME:プロピレングリコールモノメチルエーテル
Abbreviations represent the following meanings.
PFPE1: Perfluoropolyether having a hydroxy group via a poly (oxyalkylene) group (repeating unit number 8 to 9) at both ends [Fluorolink 5147X manufactured by Solvay Specialty Polymers]
BEI: 1,1-bis (acryloyloxymethyl) ethyl isocyanate [Karenz (registered trademark) BEI manufactured by Showa Denko KK]
DOTDD: Dioctyltin dineodecanoate [MSCAT-05, manufactured by Nippon Chemical Industry Co., Ltd.]
DPHA: Dipentaerythritol pentaacrylate / dipentaerythritol hexaacrylate mixture [KAYALAD DN-0075 manufactured by Nippon Kayaku Co., Ltd.]
PETA: Pentaerythritol triacrylate / pentaerythritol tetraacrylate mixture [Shin-Nakamura Chemical Co., Ltd. NK ester A-TMM-3LM-N]
UA: 6-functional aliphatic urethane acrylate oligomer [EBECRYL (registered trademark) 5129, manufactured by Daicel Ornex Co., Ltd.]
I2959: 2-hydroxy-1- (4- (2-hydroxyethoxy) phenyl) -2-methylpropan-1-one [IRGACURE (registered trademark) 2959 manufactured by BASF Japan Ltd.]
FS1: Fluorosilicone-based antifoaming agent [Kyoeisha Chemical Co., Ltd., Floren AO-82, active ingredient concentration 1.8 mass% butyl acetate / hexane solution]
FS2: fluorosilicone-based antifoaming agent [Kyoeisha Chemical Co., Ltd., Floren AO-106, active ingredient concentration 2 mass% butyl acetate / hexane solution]
FS3: fluorosilicone-based antifoaming agent (Shin-Etsu Chemical Co., Ltd., Shin-Etsu Silicone (registered trademark) FA-600, active ingredient concentration of 30% by mass methyl ethyl ketone solution)
FS4: Fluorosilicone antifoaming agent [FS 1265 manufactured by Toray Dow Corning Co., Ltd., active ingredient concentration: 100% by mass]
BA: butyl acetate CP: cyclopentanone EC: ethyl cellosolve MEK: methyl ethyl ketone PGME: propylene glycol monomethyl ether
[製造例1]両末端にポリ(オキシアルキレン)基及び1つのウレタン結合を介してアクリロイル基を有するパーフルオロポリエーテルSM1の製造
 スクリュー管に、PFPE1 1.05g(0.5mmol)、BEI 0.26g(1.0mmol)、DOTDD 0.01g(0.02mmol)、及びMEK 1.30gを仕込んだ。この混合物を、スターラーチップを用いて室温(およそ23℃)で24時間撹拌した。この反応混合物をMEK 3.93gで希釈して、目的化合物であるSM1の20質量%MEK溶液を得た。
 得られたSM1のGPCによるポリスチレン換算で測定される重量平均分子量Mwは3,400、分散度:Mw(重量平均分子量)/Mn(数平均分子量)は1.1であった。また、SM1のF定量分析から算出したフッ素含有量は36質量%であった。
[Production Example 1] Production of perfluoropolyether SM1 having a poly (oxyalkylene) group at both ends and an acryloyl group via one urethane bond In a screw tube, 1.05 g (0.5 mmol) of PFPE1 and BEI 0. 26 g (1.0 mmol), DOTDD 0.01 g (0.02 mmol), and MEK 1.30 g were charged. The mixture was stirred for 24 hours at room temperature (approximately 23 ° C.) using a stirrer tip. This reaction mixture was diluted with 3.93 g of MEK to obtain a 20 mass% MEK solution of SM1, which is the target compound.
The weight average molecular weight Mw measured by GPC of the obtained SM1 in terms of polystyrene was 3,400, and the degree of dispersion: Mw (weight average molecular weight) / Mn (number average molecular weight) was 1.1. The fluorine content calculated from the F1 quantitative analysis of SM1 was 36% by mass.
[製造例2]消泡剤FS1溶液の調製
 フルオロシリコーン系消泡剤FS1 2.22質量部(有効成分として0.04質量部)を、BA37.78質量部で希釈して、有効成分濃度0.1質量%FS1溶液を調製した。
 なお、有効成分FS1の、GPCによるポリスチレン換算で測定される重量平均分子量Mwは32,000、F定量分析から算出したフッ素含有量は44質量%であった。
[Production Example 2] Preparation of antifoam FS1 solution Fluorosilicone antifoam FS1 2.22 parts by mass (0.04 parts by mass as an active ingredient) was diluted with 37.78 parts by mass of BA to obtain an active ingredient concentration of 0. A 1% by mass FS1 solution was prepared.
In addition, the weight average molecular weight Mw measured by polystyrene conversion by GPC of the active ingredient FS1 was 32,000, and the fluorine content calculated from F quantitative analysis was 44% by mass.
[製造例3]消泡剤FS2溶液の調製
 フルオロシリコーン系消泡剤FS2 2.0質量部(有効成分として0.04質量部)を、BA38質量部で希釈して、有効成分濃度0.1質量%FS2溶液を調製した。
 なお、有効成分FS2の、GPCによるポリスチレン換算で測定される重量平均分子量Mwは56,000、F定量分析から算出したフッ素含有量は35質量%であった。
[Production Example 3] Preparation of Antifoam FS2 Solution 2.0 parts by mass of fluorosilicone defoamer FS2 (0.04 parts by mass as an active ingredient) is diluted with 38 parts by mass of BA to obtain an active ingredient concentration of 0.1. A mass% FS2 solution was prepared.
In addition, the weight average molecular weight Mw measured by polystyrene conversion by GPC of the active ingredient FS2 was 56,000, and the fluorine content calculated from F quantitative analysis was 35% by mass.
[製造例4]消泡剤FS3溶液の調製
 フルオロシリコーン系消泡剤FS3 0.13質量部(有効成分として0.04質量部)を、CP39.87質量部で希釈して、有効成分濃度0.1質量%FS3溶液を調製した。
 なお、有効成分FS3の、GPCによるポリスチレン換算で測定される重量平均分子量Mwは43,000、F定量分析から算出したフッ素含有量は30質量%であった。
[Production Example 4] Preparation of antifoam FS3 solution 0.13 parts by mass of fluorosilicone antifoam FS3 (0.04 parts by mass as an active ingredient) was diluted with 39.87 parts by mass of CP to obtain an active ingredient concentration of 0. A 1 mass% FS3 solution was prepared.
In addition, the weight average molecular weight Mw measured by polystyrene conversion by GPC of the active ingredient FS3 was 43,000, and the fluorine content calculated from F quantitative analysis was 30% by mass.
[製造例5]消泡剤FS4溶液の調製
 フルオロシリコーン系消泡剤FS4 0.04質量部を、CP39.96質量部で希釈して、有効成分濃度0.1質量%FS4溶液を調製した。
 なお、有効成分FS4の、GPCによるポリスチレン換算で測定される重量平均分子量Mwは1,000、F定量分析から算出したフッ素含有量は36質量%であった。
[Production Example 5] Preparation of antifoam FS4 solution 0.04 parts by mass of fluorosilicone antifoam FS4 was diluted with 39.96 parts by mass of CP to prepare an FS4 solution having an active ingredient concentration of 0.1% by mass.
In addition, the weight average molecular weight Mw measured by polystyrene conversion by GPC of the active ingredient FS4 was 1,000, and the fluorine content calculated from F quantitative analysis was 36% by mass.
[実施例1~4、比較例1~7]
 表1の記載に従って以下の各成分を混合し、硬化性組成物1~11を調製した。なお、表中、[部]とは[質量部]を表す。
(1)多官能モノマー:DPHA 7.5g(50質量部)、UA 4.5g(30質量部)、及びPETA 3.0g(20質量部)
(2)表面改質剤:製造例1に従って製造したSM1溶液 0.75g(SM1として1質量部)
(3)重合開始剤:I2959 0.75g(5質量部)
(4)消泡剤:製造例2~5に従って調製した消泡剤溶液を、有効成分として表1に記載の量
(5)溶媒:PGME 23.85g(159質量部)、EC 12.65g(84質量部)
[Examples 1 to 4, Comparative Examples 1 to 7]
According to the description in Table 1, the following components were mixed to prepare curable compositions 1 to 11. In the table, [part] represents [part by mass].
(1) Polyfunctional monomer: DPHA 7.5 g (50 parts by mass), UA 4.5 g (30 parts by mass), and PETA 3.0 g (20 parts by mass)
(2) Surface modifier: 0.75 g of SM1 solution produced according to Production Example 1 (1 part by mass as SM1)
(3) Polymerization initiator: 1.25 g (5 parts by mass) of I2959
(4) Antifoaming agent: The amount of antifoaming agent solution prepared according to Production Examples 2 to 5 described in Table 1 as the active ingredient (5) Solvent: PGME 23.85 g (159 parts by mass), EC 12.65 g ( 84 parts by mass)
 この硬化性組成物を、A4サイズの両面易接着処理PETフィルム[東レ(株)製 ルミラー(商標登録)U403、厚み100μm]上にバーコート塗布し、塗膜を得た。この塗膜を120℃のオーブンで3分間乾燥させ溶媒を除去した。得られた膜を、窒素雰囲気下、露光量300mJ/cmのUV光を照射し露光することで、およそ6μmの膜厚を有するハードコート層(硬化膜)を有するハードコートフィルムを作製した。 This curable composition was bar-coated on an A4-sized double-sided easy-adhesion treated PET film [Lumirror (registered trademark) U403, manufactured by Toray Industries, Inc., thickness 100 μm] to obtain a coating film. This coating film was dried in an oven at 120 ° C. for 3 minutes to remove the solvent. The obtained film was exposed to UV light having an exposure amount of 300 mJ / cm 2 in a nitrogen atmosphere to expose a hard coat film having a hard coat layer (cured film) having a thickness of about 6 μm.
 各硬化性組成物の消泡性、塗布性、並びに得られたハードコートフィルムの、透明性、撥水撥油性、耐擦傷性を評価した。各評価の手順を以下に示す。結果を表2に併せて示す。 The defoaming property and coating property of each curable composition, and the transparency, water / oil repellency and scratch resistance of the obtained hard coat film were evaluated. The procedure for each evaluation is shown below. The results are also shown in Table 2.
[消泡性/泡立ち]
 硬化性組成物5gを10mLのスクリューバイアルに入れ、手で30秒間激しく振とうした後、泡立ちを目視で確認し、以下の基準に従い評価した。
 A:泡立ちが少ない
 C:泡立ちが多い
[消泡性/消泡時間]
 先の振とうした硬化性組成物を静置後、気泡が全く確認できなくなるまでの時間を計測し、以下の基準に従い評価した。
 A:1分以内に速やかに気泡が消失する
 B:30分以内に気泡が消失する
 C:60分経過しても気泡が消失しない
[Defoaming / foaming]
After putting 5 g of the curable composition into a 10 mL screw vial and shaking it vigorously by hand for 30 seconds, foaming was visually confirmed and evaluated according to the following criteria.
A: Little foaming C: Many foaming [Defoaming / Defoaming time]
After leaving the shaken curable composition, the time until no bubbles were confirmed was measured and evaluated according to the following criteria.
A: Bubbles disappear quickly within 1 minute B: Bubbles disappear within 30 minutes C: Bubbles do not disappear after 60 minutes
[塗布性]
 PETフィルム上に硬化性組成物を塗布した際の外観を目視で確認し、以下の基準に従い評価した。
 A:硬化性組成物がPETフィルム上全体に均一に塗布されている
 C:硬化性組成物がPETフィルム上で弾いて斑状に凝集している
[Applicability]
The appearance when the curable composition was applied on the PET film was visually confirmed and evaluated according to the following criteria.
A: The curable composition is uniformly applied on the entire PET film. C: The curable composition is repelled on the PET film and aggregated in spots.
[透明性]
 ハードコートフィルムの光線透過率及びヘーズを測定し、以下の基準に従い評価した。
 A:光線透過率91%以上、且つ、ヘーズ1.2未満
 C:光線透過率91%未満、及び/又は、ヘーズ1.2以上
[transparency]
The light transmittance and haze of the hard coat film were measured and evaluated according to the following criteria.
A: Light transmittance of 91% or more and haze of less than 1.2 C: Light transmittance of less than 91% and / or haze of 1.2 or more
[撥水撥油性]
 水又はオレイン酸1μLをハードコート層表面に付着させ、その5秒後の接触角θを5点で測定した。その平均値を接触角値とし、以下の基準に従い評価した。
 A:水の接触角105度以上、且つ、オレイン酸の接触角74度以上
 C:水の接触角105度未満、及び/又は、オレイン酸の接触角74度未満
[Water and oil repellency]
1 μL of water or oleic acid was attached to the surface of the hard coat layer, and the contact angle θ after 5 seconds was measured at 5 points. The average value was defined as the contact angle value, and evaluated according to the following criteria.
A: Water contact angle of 105 ° or more and oleic acid contact angle of 74 ° or more C: Water contact angle of less than 105 ° and / or oleic acid contact angle of less than 74 °
[耐擦傷性]
 ハードコート層表面を、往復摩耗試験機に取り付けたスチールウール[Kibaenti社製 #0000]で250g/cmの荷重を掛けて2,000往復擦り、その擦った部分に油性マーカー[ゼブラ(株)製 マッキー極細(青)、細側を使用]で線を描いた。続けて描いた線を不織布ワイパー[旭化成(株)製 BEMCOT(登録商標)M-1]で拭き取り、傷の程度を目視で確認し以下の基準に従い評価した。
 A:傷がつかず油性マーカーで描いた線がきれいに拭き取れる
 C:油性マーカーのインクが傷に入り込み拭き取れない
[Abrasion resistance]
The hard coat layer surface was rubbed back and forth with steel wool [Kibaenti # 0000] attached to a reciprocating abrasion tester at a load of 250 g / cm 2 for 2,000 reciprocations, and an oil marker [Zebra Co., Ltd. Made Mackey extra fine (blue), use fine side]. Subsequently, the drawn line was wiped off with a non-woven wiper [BEMCOT (registered trademark) M-1 manufactured by Asahi Kasei Co., Ltd.], and the degree of scratches was visually confirmed and evaluated according to the following criteria.
A: The line drawn with the oil-based marker can be wiped clean without scratching. C: The ink of the oil-based marker enters the wound and cannot be wiped off.
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000004
 表2に示すように、ハードコート層における表面改質剤として両末端にポリ(オキシアルキレン)基及び1つのウレタン結合を介して、アクリロイル基を有するパーフルオロポリエーテルSM1、及び消泡剤としてFS1又はFS2を所定量用いた実施例1~4の硬化性組成物は、優れた消泡性及び塗布性を有し、またこれら硬化性組成物を用いて作製した各ハードコートフィルムは、透明性、撥水撥油性及び耐擦傷性に優れていた。 As shown in Table 2, perfluoropolyether SM1 having an acryloyl group via a poly (oxyalkylene) group and one urethane bond at both ends as a surface modifier in the hard coat layer, and FS1 as an antifoaming agent Alternatively, the curable compositions of Examples 1 to 4 using a predetermined amount of FS2 have excellent defoaming properties and coating properties, and each hard coat film produced using these curable compositions is transparent. Excellent water and oil repellency and scratch resistance.
 一方、消泡剤FS1の使用量が0.004質量部を超えた比較例1及び比較例2は、硬化性組成物の塗布性が大きく劣る結果となった。
 また、F含有量が30質量%であるFS3を用いた比較例3は、硬化性組成物の、消泡性における泡立が大きく劣り、且つ消泡性における消泡時間も劣る結果となり、該FS3の使用量を10倍にしても硬化性組成物の消泡性における泡立及び消泡時間の結果は比較例3と変わらなかった(比較例4)。
 さらに、フルオロシリコーン化合物のMwが1,000であるFS4を用いた比較例5は、硬化性組成物の消泡性が大きく劣る結果となり、該FS4の使用量を10倍にしても硬化性組成物の消泡性は比較例5と変わらなかった(比較例6)。
On the other hand, Comparative Example 1 and Comparative Example 2 in which the amount of the antifoaming agent FS1 used exceeded 0.004 parts by mass resulted in greatly inferior applicability of the curable composition.
In addition, Comparative Example 3 using FS3 having an F content of 30% by mass resulted in greatly inferior foaming in the defoaming property of the curable composition and inferior in the defoaming time in the defoaming property, Even when the amount of FS3 used was 10 times, the results of foaming and defoaming time in the defoaming property of the curable composition were not different from those of Comparative Example 3 (Comparative Example 4).
Further, Comparative Example 5 using FS4 whose Mw of the fluorosilicone compound is 1,000 resulted in a greatly inferior defoaming property of the curable composition, and the curable composition even when the amount of FS4 used was 10 times. The antifoaming property of the product was not different from that of Comparative Example 5 (Comparative Example 6).
 以上、実施例の結果に示すように、消泡剤として用いるフルオロシリコーン化合物のポリスチレン換算で測定される重量平均分子量及びF含有量、並びに消泡剤の使用量のいずれかが所定の数値範囲から外れるだけで、消泡性及び塗布性を満足する硬化性組成物を得ることができず、本発明の硬化性組成物のみが優れた消泡性及び塗布性を有し、且つ透明性、撥水撥油性及び耐擦傷性すべてを満足するハードコートフィルムを形成することができる。 As described above, as shown in the results of Examples, any of the weight average molecular weight and F content measured in polystyrene conversion of the fluorosilicone compound used as the antifoaming agent, and the amount of the antifoaming agent used is within a predetermined numerical range. It is not possible to obtain a curable composition satisfying the defoaming property and coating property only by detachment, and only the curable composition of the present invention has excellent defoaming property and coating property, and transparency, repellency. A hard coat film satisfying all of water / oil repellency and scratch resistance can be formed.

Claims (14)

  1. (a)活性エネルギー線硬化性多官能モノマー100質量部、
    (b)ポリ(オキシパーフルオロアルキレン)基を含む分子鎖の両末端に、ポリ(オキシアルキレン)基を介して又はポリ(オキシアルキレン)基及び1つのウレタン結合をこの順に介して、活性エネルギー線重合性基を有するパーフルオロポリエーテル0.1~10質量部、
    (c)活性エネルギー線によりラジカルを発生する重合開始剤1~20質量部、
    (d)ポリスチレン換算で測定される重量平均分子量が10,000~200,000であり、且つフッ素含有量が31質量%以上であるフルオロシリコーン化合物からなる消泡剤0.0001~0.004質量部、及び
    (e)有機溶媒
    を含む硬化性組成物。
    (A) 100 parts by mass of an active energy ray-curable polyfunctional monomer,
    (B) Active energy rays through a poly (oxyalkylene) group or a poly (oxyalkylene) group and one urethane bond in this order at both ends of a molecular chain containing a poly (oxyperfluoroalkylene) group 0.1 to 10 parts by mass of a perfluoropolyether having a polymerizable group,
    (C) 1 to 20 parts by mass of a polymerization initiator that generates radicals by active energy rays,
    (D) 0.0001 to 0.004 mass of an antifoaming agent comprising a fluorosilicone compound having a weight average molecular weight measured in terms of polystyrene of 10,000 to 200,000 and a fluorine content of 31 mass% or more. And (e) a curable composition comprising an organic solvent.
  2. 前記フルオロシリコーン化合物のフッ素含有量が35質量%以上である、請求項1に記載の硬化性組成物。 The curable composition of Claim 1 whose fluorine content of the said fluorosilicone compound is 35 mass% or more.
  3. 前記成分(e)の有機溶媒が、アルキレングリコールモノアルキルエーテルである、請求項1又は請求項2に記載の硬化性組成物。 The curable composition of Claim 1 or Claim 2 whose organic solvent of the said component (e) is alkylene glycol monoalkyl ether.
  4. 前記成分(e)の有機溶媒が、エチルセロソルブ又はプロピレングリコールモノメチルエーテルである、請求項3に記載の硬化性組成物。 The curable composition according to claim 3, wherein the organic solvent of the component (e) is ethyl cellosolve or propylene glycol monomethyl ether.
  5. 前記成分(e)の有機溶媒を除く成分の合計濃度が30~40質量%である、請求項1乃至請求項4のうち何れか一項に記載の硬化性組成物。 The curable composition according to any one of claims 1 to 4, wherein the total concentration of the components (e) excluding the organic solvent is 30 to 40% by mass.
  6. 前記ポリ(オキシパーフルオロアルキレン)基が、-[OCF]-及び-[OCFCF]-を繰り返し単位として有する基である、請求項1乃至請求項5のうち何れか一項に記載の硬化性組成物。 6. The poly (oxyperfluoroalkylene) group according to any one of claims 1 to 5, wherein the poly (oxyperfluoroalkylene) group is a group having — [OCF 2 ] — and — [OCF 2 CF 2 ] — as repeating units. Curable composition.
  7. 前記ポリ(オキシアルキレン)基が、5~12の繰返し単位数を有するポリ(オキシアルキレン)基である、請求項1乃至請求項6のうち何れか一項に記載の硬化性組成物。 The curable composition according to any one of claims 1 to 6, wherein the poly (oxyalkylene) group is a poly (oxyalkylene) group having 5 to 12 repeating units.
  8. 前記ポリ(オキシアルキレン)基がポリ(オキシエチレン)基である、請求項1乃至請求項7のうち何れか一項に記載の硬化性組成物。 The curable composition according to any one of claims 1 to 7, wherein the poly (oxyalkylene) group is a poly (oxyethylene) group.
  9. 前記活性エネルギー線重合性基が活性エネルギー線重合性部分を少なくとも2つ以上有する基である、請求項1乃至請求項8のうち何れか一項に記載の硬化性組成物。 The curable composition according to any one of claims 1 to 8, wherein the active energy ray polymerizable group is a group having at least two active energy ray polymerizable portions.
  10. 前記成分(a)の多官能モノマーが、多官能(メタ)アクリレート化合物及び多官能ウレタン(メタ)アクリレート化合物からなる群から選ばれる少なくとも1つである、請求項1乃至請求項9のうち何れか一項に記載の硬化性組成物。 The polyfunctional monomer of the component (a) is at least one selected from the group consisting of a polyfunctional (meth) acrylate compound and a polyfunctional urethane (meth) acrylate compound. The curable composition according to one item.
  11. 請求項1乃至請求項10のうち何れか一項に記載の硬化性組成物より得られる硬化膜。 The cured film obtained from the curable composition as described in any one of Claims 1 thru | or 10.
  12. フィルム基材の少なくとも一方の面にハードコート層を備えるハードコートフィルムであって、該ハードコート層が請求項11に記載の硬化膜からなる、ハードコートフィルム。 A hard coat film comprising a hard coat layer on at least one surface of a film substrate, wherein the hard coat layer comprises the cured film according to claim 11.
  13. 前記ハードコート層が1~15μmの膜厚を有する、請求項12に記載のハードコートフィルム。 The hard coat film according to claim 12, wherein the hard coat layer has a thickness of 1 to 15 μm.
  14. フィルム基材の少なくとも一方の面にハードコート層を備えるハードコートフィルムの製造方法であって、請求項1乃至請求項10のうち何れか一項に記載の硬化性組成物をフィルム基材上に塗布し塗膜を形成する工程、及び該塗膜に活性エネルギー線を照射し硬化する工程を含む、ハードコートフィルムの製造方法。 It is a manufacturing method of the hard coat film which equips at least one surface of a film base material with a hard coat layer, Comprising: The curable composition as described in any one of Claims 1 thru | or 10 on a film base material. The manufacturing method of a hard coat film including the process of apply | coating and forming a coating film, and the process of irradiating this coating film with an active energy ray, and hardening.
PCT/JP2017/034143 2016-09-21 2017-09-21 Scratch-resistant hard coating material WO2018056370A1 (en)

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KR20190055071A (en) 2019-05-22

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