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WO2018045497A1 - Arc surface sound gathering waveguide device applicable to field of ultrasonic thickness measurement - Google Patents

Arc surface sound gathering waveguide device applicable to field of ultrasonic thickness measurement Download PDF

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Publication number
WO2018045497A1
WO2018045497A1 PCT/CN2016/098266 CN2016098266W WO2018045497A1 WO 2018045497 A1 WO2018045497 A1 WO 2018045497A1 CN 2016098266 W CN2016098266 W CN 2016098266W WO 2018045497 A1 WO2018045497 A1 WO 2018045497A1
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WIPO (PCT)
Prior art keywords
section
plane
waveguide
face
thickness measurement
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PCT/CN2016/098266
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French (fr)
Chinese (zh)
Inventor
郑丽群
李欣波
周光森
杨阳
杨富淋
Original Assignee
沈阳中科韦尔腐蚀控制技术有限公司
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Priority to PCT/CN2016/098266 priority Critical patent/WO2018045497A1/en
Publication of WO2018045497A1 publication Critical patent/WO2018045497A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B17/00Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations
    • G01B17/02Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations for measuring thickness

Definitions

  • the present invention relates to a curved surface acoustic wave waveguide device for use in ultrasonic non-destructive testing, and is particularly suitable for pipe thickness detection of a high temperature pipe and a curved surface.
  • the use of ultrasonic thickness measurement is a transparent and practical technique.
  • the conventional method is to directly apply an ultrasonic probe made of an ultrasonic transducer to the surface of the object to be measured.
  • the ultrasonic probe includes an emission acoustic transducer and a receiving acoustic wave exchange.
  • the ultrasonic wave emitted by the sound wave transducer is reflected on the surface and the inner surface of the object to be measured, and the outer surface and the inner surface reflected wave are sequentially received by the transducer for receiving, according to two
  • the inter-turn difference of the wave is multiplied by the speed of sound of the ultrasonic wave to calculate the thickness of the object to be measured.
  • the ultrasonic probe is permanently fixed to the outer surface of the pipe, and becomes an on-line fixed-point thickness measurement, so that the measuring personnel can go to the site without measuring, and the measurement signal is transmitted to the monitoring computer by wireless or wired means.
  • the temperature of the pipe exterior is up to about 600 degrees Celsius.
  • the ultrasonic probe cannot adapt to the high temperature environment between the long turns. Therefore, the ultrasonic guide becomes an option to transmit the ultrasonic wave through the waveguide to the object to be measured, so that the ultrasonic probe is placed. The position temperature is within its suitable temperature range.
  • Ultrasonic waves have two modes of vibration, shear wave and longitudinal wave.
  • the longitudinal wave vibration direction is the same as the ultrasonic wave propagation direction, and the longitudinal wave penetration ability is weak.
  • the transverse wave vibration direction is perpendicular to the ultrasonic wave transmission direction, and the transverse wave that vibrates only in one direction is called polarization wave, and the transverse wave penetration ability is strong.
  • the appropriate waveguide device is selected according to the different vibration modes of the ultrasonic wave, so that the vibration frequency and the vibration mode of the ultrasonic wave are not changed, so that the acoustic wave detecting device can detect and effectively read a good reflected echo. Sound waves can only travel in a straight line. When they encounter obstacles, they will reflect and refract in the obstruction plane.
  • the ultrasonic non-destructive testing patent of the patent number CN 101976562 A describes a case where a polarized transverse ultrasonic wave is transmitted in a rectangular elongated waveguide strip having a width to thickness ratio greater than 1, and FIG. 1 is one example of the patent.
  • a polarized transverse ultrasonic wave is transmitted in a rectangular elongated waveguide strip having a width to thickness ratio greater than 1
  • FIG. 1 is one example of the patent.
  • its transmission characteristics are: Ultrasonic wave is a transverse wave polarized wave, which is a single vibration direction, the vibration direction is perpendicular to the ultrasonic wave transmitting direction, and parallel to the rectangular elongated waveguide band, the two widths are 15m flat.
  • a beam of ultrasonic waves is emitted from a circular transducer with a circular cross section and enters the elongated waveguide strip along a rectangular cross section of 1 ⁇ 15 (mm).
  • the ultrasonic waves can only propagate in a straight line and reflect to the other side after encountering the side wall of the waveguide strip.
  • the wall, the ultrasonic wave is reflected back and forth between the two side walls of the waveguide strip until the outgoing waveguide strip enters the sample to be tested.
  • the ultrasonic waves are reflected after encountering the bottom surface of the sample, and the reflected waves enter the receiving waveguide strip and are also transmitted along the waveguide strip to the transducer for reception.
  • the elongated waveguide strip allows a small angle of bending deformation to be its main feature.
  • the thickness of the waveguide strip is small and the two side walls are parallel even when the waveguide strip is bent, so that the ultrasonic wave can be ensured from the incident surface to the exit surface.
  • the stroke is as short as possible, and the direction of the sound wave is consistent with the stroke, which can reduce energy loss and dispersion.
  • the polarization direction of the ultrasonic wave is parallel to the two sides of the waveguide strip, ensuring that the ultrasonic wave is reflected between the two side walls, and the waveform of the sinusoidal oscillation is not scattered, thereby ensuring the frequency is constant, and the dispersion phenomenon is minimized, so that the receiving end can Received a high-fidelity reflection signal.
  • the ultrasonic transducer sounding interface is circular, and its emitting surface diameter is fixed.
  • the optimal outer dimensions of the elongated waveguide strip are less than 1 times the wavelength ( ⁇ ) and the width is greater than 5 times.
  • the utilization of the emitted energy is only one tenth.
  • the elongate waveguide strip allows bending to be an advantage, and it is not possible to ensure a linear straight line in practical applications, so the ultrasonic wave must be reflected back and forth between the two sides of the elongated waveguide strip, each time reflecting With refraction, each reflection and refraction has energy attenuation, and the more the number of reflections, the more energy is attenuated.
  • the ultrasonic wave is reflected back and forth in the elongated waveguide strip, and the incident angle of the ultrasonic wave into the object to be measured cannot be guaranteed. Although the angle is small, it also causes the receiving position and angle of the waveguide receiving the reflected wave. The effect is that the fixed acceptance angle is not optimal.
  • the present invention is directed to the shortcomings of the prior art mentioned above, the arc surface acoustic wave waveguide device can fully utilize the energy of the transducer, can ensure the incident angle, and the sound wave is reflected and refracted at most once in the waveguide to reduce energy attenuation. It also reduces the predisposing factors that cause waveform dispersion or distortion.
  • a metal waveguide strip having a rectangular cross-sectional shape is used, and the waveguide strip is bent from the B-section to the G-plane, and all the curved surfaces are collectively referred to as the H-plane, and the C-section ⁇ H-plane
  • the distance from the G surface is 1 mm ⁇ stop.
  • the detailed surface curvature of the H-plane is obtained by sound ray tracing, ensuring that all sound waves perpendicularly downward from the B-section are incident on the H-plane, and are reflected by the geometric law of the acoustic wave, and are reflected to the cross-sectional size of 1 X l5 (mm). ) on the section C. Regardless of how the H-face is bent, it is always perpendicular to the M-face and the N-face.
  • the ultrasonic wave emitted by the transducer is a polarized transverse wave, and the vibration direction vibrates perpendicular to the paper surface in the main view, that is, the vibration direction is parallel to the H surface and the G surface.
  • the size of the rectangular section A is adapted to the circular surface of the transducer.
  • a square section inscribed with the circular surface of the transducer can also be formed.
  • the specific curvature of the H-plane is obtained by the sound ray tracking, and all the sound waves that are perpendicularly directed from the B section to the H-surface are reflected by the H-plane once to the section C.
  • the distance between the A section and the B section and the B section to the C section can be adjusted according to the strength of the signal and the allowable temperature of the high temperature environment. Not only the heat transferred from the heat source of the measured object to the A section is suitable for long-term effective operation of the transducer, but also suitable for on-site installation.
  • the above is a transmitting waveguide.
  • the receiving waveguide and the transmitting waveguide can be identically symmetrical or different according to the similar shape, depending on the installation. The actual requirements are adjusted accordingly, and the thickness directions of the A and B sections can also be appropriately reduced.
  • the acoustic waves of all angles emanating from the cross section of the transmitting waveguide C can enter the C section of the receiving waveguide at a symmetrical angle and return as the original route until the transducer is received for reception.
  • the pair of waveguides are composed of the transmitting waveguide and the receiving waveguide, and the span a between the two waveguides cannot be zero, and the suitable distance can be adjusted according to the thickness of the tested sample block, so that the tested sample block is always thinned to the allowable Within the minimum wall thickness range, the transducers for reception are capable of receiving the most suitable reflected signal.
  • the transmitted ultrasonic wave enters the object to be measured through the C section, and is reflected on the inner wall of the object to be measured.
  • the non-ideal plane caused by corrosion or the like causes dispersion of the reflected sound wave.
  • This structure forms a wide angle of reception, so that it can be reflected from vertical to It is also one of the advantages of the present invention that a certain angle of reflected sound rays can simultaneously arrive at the transducer for reception.
  • a curved surface acoustic wave waveguide device in the field of ultrasonic thickness measurement in the case of ensuring that the ultrasonic wave does not have dispersion and fidelity, the circular contact surface with the transducer is a wide surface, which can be used for maximum Receiving the energy of the transducer, and transmitting all of the received energy to an elongated rectangular narrow surface by means of arcuate focusing during conduction, not only dissipating the received ultrasonic energy, but also the entire ultrasonic wave At most one reflection during the conduction stroke, the energy attenuation is effectively reduced, and the predisposing factors for the dispersion or distortion of the ultrasonic wave are also reduced, and it is also suitable for connection with a curved measuring surface such as a pipe.
  • the wide-section waveguide receives large ultrasonic energy and is not suitable for contact with the measured surface; the narrow-surface waveguide receives small ultrasonic energy, but is suitable for connection with the measured surface; the invention realizes that the ultrasonic wave is removed without receiving energy
  • the wide surface is transmitted to the narrow surface and then from the narrow surface to the wide surface, solving a practical problem in the field of ultrasonic thickness measurement.
  • the present invention increases the contact area with the transducer to ensure maximum utilization of ultrasonic energy in the absence of dispersion and torsion of the transversely polarized waves.
  • the contact surface of the invention with the object to be tested is a narrow rectangular section, which is suitable for the measurement of curved surfaces such as petrochemical pipes.
  • the curved surface design prevents the received ultrasonic waves from being lost, so that all the received ultrasonic waves can be utilized to the utmost extent.
  • the waveguide device removes at most one reflection from the ultrasonic wave to the ultrasonic wave, which not only reduces the attenuation of energy, but also reduces the induced factors causing ultrasonic dispersion and distortion.
  • the present invention enables the incident angle of the ultrasonic wave to enter the object to be measured to be substantially fixed, which is suitable for the surface measurement and the signal is stable, and can receive the reflected ultrasonic wave at a wide angle.
  • the invention solves the problem that the entanglement agent is not suitable for the long-turn monitoring of the high-temperature pipeline and the high temperature resistance of the transducer
  • FIG. 1 is a front elevational view of an application schematic of a prior art elongated waveguide strip.
  • FIG. 2 Schematic diagram of the connection of the curved object to the waveguide.
  • FIG 3 is a front view of a schematic view of a curved acoustic waveguide of the present invention.
  • FIG. 4 Schematic diagram of an extended application of the present invention.
  • FIG. 5 is a perspective view of a schematic view of a mounting of a curved acoustic waveguide.
  • FIG. 6 is a side view of an application schematic of a prior art elongated waveguide strip.
  • FIG. 7 is a side view of a schematic view of a curved acoustic waveguide of the present invention.
  • FIG. 8 is a cross-sectional view of A in FIG. 3.
  • FIG. 9 is a cross-sectional view taken along line B-B of FIG. 3.
  • U is a thickness and V is a width.
  • FIG. 3 is one of the examples in accordance with the present invention.
  • a curved surface acoustic waveguide device is used, which is divided into two parts, a transmitting waveguide 1, and a receiving waveguide 2.
  • a regular strip having a rectangular cross section, and all the cross-sectional shapes parallel to the A section are the same as the A and B sections.
  • the size of the A section is adapted to the size of the circular surface of the transducer 5, and in order to maximize the circular contact area of the waveguide entrance surface with the transducer 5, a square section inscribed with the circular surface of the transducer 5 may also be formed.
  • the transducer 5 has a circular diameter of ⁇ 18 and a rectangular cross section of 12X15 (mm).
  • the H-face is a curved surface which is bent from the B-section to the G-plane until the C-section ⁇ is bent to a distance of 1 mm from the G-plane.
  • the specific curvature of the H-plane is obtained by ray-tracking, ensuring that the sound rays that are transmitted vertically downward from the A-section are arranged from left to right, and all the ultrasonic waves that are perpendicularly directed onto the H-plane are reflected once onto the C-section.
  • the ultrasonic wave is vertically and downwardly guided from the A section into the waveguide, and the other sound rays are all incident on the H plane except for the sound rays in the region near the G surface, and are reflected by the H plane to the C section.
  • the sound line in the l mm area near the G surface is directly reflected on the C section without reflection.
  • the outer dimension of the C section is lX15 (mm), and the thickness of the C section is the smallest, ensuring that the C section can be in effective contact with the pipe to be tested 6 under appropriate pressure.
  • the distance between the B section and the C section is determined, so that the distance between the two sides of the 8 and C is larger, so that the stroke differences of all the acoustic waves between the two sides are approximately equal.
  • the ultrasonic signal received by the transducer 5 for reception can be effectively read.
  • the distance between the A and B sections is adjusted, so that the heat from the heat source of the measured object to the A section is suitable for the long-term effective operation of the transducer 5, and is also suitable for consideration. On-site installation.
  • the transmitting waveguide 1 and the receiving waveguide 2 form a pair of waveguides, and the span a between the two waveguides cannot be zero, and the suitable distance can be adjusted according to the thickness of the sample to be tested, so as to ensure that the sample to be tested is continuously thinned to Within the minimum allowable wall thickness range, the transducer 5 for receiving can receive the most suitable reflected signal.
  • a curved surface acoustic wave waveguide device suitable for use in the field of ultrasonic thickness measurement includes a transmitting waveguide 1 and a receiving waveguide 2; the transmitting waveguide 1 and the receiving waveguide 2 form a pair of waveguides, a span a>0 between the transmitting waveguide 1 and the receiving waveguide 2 ; the transmitting waveguide 1 and the receiving waveguide 2 each include a rectangular portion 3 and a curved portion 4 connected up and down;
  • the upper surface of the rectangular portion 3 is A cross section, the connecting surface between the rectangular portion 3 and the curved surface portion 4 is a B cross section, and the lower surface of the curved surface portion 4 is a C cross section;
  • the A section and the B section are both rectangular sections;
  • the C section is a rectangular section;
  • the rectangular section 3 is a regular strip having a rectangular cross section between the A section and the B section, and is parallel thereto. All cross-sectional shapes and dimensions of the A section and the B section are the same as the A section and the B section;
  • the curved surface portion 4 further includes an H surface, a G surface, an M surface, and an N surface; and the upper ends of the H surface, the G surface, the M surface, and the N surface are connected to the B a cross section, the lower end of the H face, the G face, the M face, and the N face are connected to the C section; the G face is a plane, the G face is perpendicular to the A section and the a B section; the M face and the N face are also perpendicular to the A face and the B face;
  • the H-face is a curved surface, which is bent from the B-section to the G-plane until the C-section; the H faces the G-plane bending process, each of which is opposite to the B
  • the line segments on the G face in parallel with the parallel faces are parallel to the line segments on the H face; the curvature of the H faces ensures that all ultrasonic waves from the A section are perpendicularly incident on the H face Reflected once onto the C section.
  • the H planes are two, respectively located on two sides of the G plane, and the G plane is a virtual plane.
  • the two H-planes are symmetrically disposed on both sides of the G-face.
  • the M-face and/or the N-face are provided with extensions of various shapes along the widthwise sides.
  • the H-plane is curved from the B-section to the G-plane, and the C-section ⁇ is bent to a distance from the G-plane of less than 2.5 ⁇ .
  • the meandering surface is curved from the ⁇ section to the G surface, and the C section ⁇ is curved to a distance of 0.5 ⁇ -1 ⁇ from the G surface.
  • the size of the cross section of the crucible is adapted to the size of the circular face of the transducer 5.
  • the curvature of the H-face is obtained by acoustic tracking.
  • sound waves are emitted from the C-section of the transmitting waveguide 1 at an angle that can enter the C-section of the receiving waveguide 2 from a symmetrical angle, and can be pressed The same form of route as the original incident path returns until the transducer 5 for reception is entered.
  • the distance between the A section and the B section is adjusted according to the signal strength and the allowable degree of the high temperature environment in the field, so that the heat transferred from the heat source of the object to the A section is suitable for the replacement.
  • the energy device 5 works effectively for a long time and is suitable for field installation; the specific dimensions of the receiving waveguide 2 and the transmitting waveguide 1 may be identical or different, and may be adjusted according to actual requirements of the installation.
  • the span a between the transmitting waveguide 1 and the receiving waveguide 2 is adjusted according to the thickness of the sample to be tested, and the sample to be tested is always thinned to the minimum allowable wall thickness.
  • the transducers 5 for receiving are all capable of receiving the most suitable reflected signal.
  • the transmitting waveguide 1 and the receiving waveguide 2 are pressed onto the pipe 6 to be tested by means of a clamp such that the section C is directly directly connected to the outer wall of the pipe 6 to be tested. Contact and compaction, allowing sound waves to be transmitted between the C section and the outer wall of the pipe without the use of a couplant.
  • the transmitting waveguide 1 and / or the receiving waveguide 2 further comprises an extended section 7;
  • the lower section of the expansion section 7 expands upward from the A section, and extends to the section of the upper section D after the second bending; the section shape of the extension section 7 is the same as the section A, and is still a rule.
  • the expansion section 7 further includes a slope E plane and a slope plane F which are parallel to each other; in the extension section 7, sound waves are incident on the E plane from the D section into the waveguide, through the E The surface is reflected to the F surface, and after being reflected by the F surface, it becomes vertically downward into the A section; and after all the sound waves incident from the D section are subjected to secondary reflection, all the sound lines are just translated. To the B section, and all of the sound path travels from the D section to the A section are equal.
  • the angle B between the E face and the F face and the G face is greater than 0 degrees and less than 60 degrees.
  • the present invention achieves a practical problem in the field of ultrasonic thickness measurement by transmitting ultrasonic waves from a wide surface to a narrow surface and then from a narrow surface to a wide surface without loss of received energy.
  • the invention can permanently fix the ultrasonic probe to the outer surface of the pipeline and become an on-line fixed-point thickness measurement.
  • many harsh operating environments such as high temperature and high altitude can be used.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Length Measuring Devices Characterised By Use Of Acoustic Means (AREA)
  • Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)

Abstract

An arc surface sound gathering waveguide device applicable to the field of ultrasonic thickness measurement. Under the condition that an ultrasonic wave does not has frequency dispersion and the fidelity is ensured, a surface of the arc surface sound gathering waveguide device in contact with a surface of a transducer is a wide surface, which allows receiving energy of the transducer to the greatest extent and in the conduction process, allowing the received energy to be conducted to a slim and long rectangle narrow surface by means of an arc surface focusing manner. The received ultrasonic wave energy is not dispersed, and at most one time of reflection occurs in the whole ultrasonic wave conduction process, which effectively reduces energy attenuation, and reduces inducing factors enabling the ultrasonic wave to be dispersed in frequency or distorted. The arc surface sound gathering waveguide device is also applicable to connection with curved measurement surfaces of pipes and the like. In the technical solution, an ultrasonic wave is conducted from a wide surface to a narrow surface and is conducted from the narrow surface to the wide surface under the condition that energy is not lost, thereby resolving a practical problem in the field of ultrasonic thickness measurement.

Description

说明书 发明名称:一种适用于超声波测厚领域的弧面聚声波导装置 技术领域  Description: A curved surface acoustic waveguide device suitable for ultrasonic thickness measurement
[0001] 本发明涉及一种用于超声无损检测中的弧面聚声波导装置, 特别适用于高温管 道和外表面为曲面的管道厚度检测。  [0001] The present invention relates to a curved surface acoustic wave waveguide device for use in ultrasonic non-destructive testing, and is particularly suitable for pipe thickness detection of a high temperature pipe and a curved surface.
技术问题  technical problem
[0002] 使用超声波测厚是一种公开透明的实用技术, 常规做法是把超声波换能器做成 的超声波探头直接作用于被测物体表面, 超声探头内包含发射声波换能器和接 收声波换能器, 由发射声波换能器发出的超声波在被测物体表面和内表面均有 反射波存在, 通过用于接收的所述换能器依次接收外表面和内表面反射波, 根 据二个回波的吋间差乘以超声波的声速, 来计算被测物体的厚度。  [0002] The use of ultrasonic thickness measurement is a transparent and practical technique. The conventional method is to directly apply an ultrasonic probe made of an ultrasonic transducer to the surface of the object to be measured. The ultrasonic probe includes an emission acoustic transducer and a receiving acoustic wave exchange. The ultrasonic wave emitted by the sound wave transducer is reflected on the surface and the inner surface of the object to be measured, and the outer surface and the inner surface reflected wave are sequentially received by the transducer for receiving, according to two The inter-turn difference of the wave is multiplied by the speed of sound of the ultrasonic wave to calculate the thickness of the object to be measured.
[0003] 在实际应用中, 特别是在石油炼化企业, 存在许多高温作业的恶劣环境, 高温 管道外表有保温层, 每次测量吋需拆除保温层, 另外人到达高温环境内还存在 安全隐患, 所以把超声探头永久固定到管道外表面, 变成在线定点测厚, 这样 不用测量人员再到现场去, 测量信号釆用无线或有线的方式, 随吋把测量结果 传输到监控计算机。 但管道外表的温度最高达约摄氏 600度, 超声探头不能适应 长吋间处在高温的环境, 所以超声波导成为了一个选项, 把超声波通过波导传 输到被测物体上, 使超声探头所处的位置温度处于其适合的温度范围。  [0003] In practical applications, especially in petroleum refining and chemical enterprises, there are many harsh environments with high temperature operation. The high temperature pipelines have insulation layers on the outside, and it is necessary to remove the insulation layer every time, and there are safety hazards in the high temperature environment. Therefore, the ultrasonic probe is permanently fixed to the outer surface of the pipe, and becomes an on-line fixed-point thickness measurement, so that the measuring personnel can go to the site without measuring, and the measurement signal is transmitted to the monitoring computer by wireless or wired means. However, the temperature of the pipe exterior is up to about 600 degrees Celsius. The ultrasonic probe cannot adapt to the high temperature environment between the long turns. Therefore, the ultrasonic guide becomes an option to transmit the ultrasonic wave through the waveguide to the object to be measured, so that the ultrasonic probe is placed. The position temperature is within its suitable temperature range.
[0004] 超声波有横波和纵波二种振动模式。 纵波振动方向与超声波传播方向相同, 纵 波穿透能力较弱; 横波振动方向与超声波传波方向垂直, 只沿一个方向振动的 横波叫偏振波, 横波穿透能力较强。 根据超声波不同的振动模式选择使用适合 的波导装置, 目的是使超声波的振动频率和振动模式不发生改变, 使声波检测 装置能检测并有效识读到很好的反射回波。 声波只能沿直线方向传播, 遇到阻 碍后在阻碍平面会发生反射和折射, 反射和折射均会造成能量损失。 选择波导 , 需从"使振动模式不发生改变、 减少能量损失及不发生频散 "几个因素来考虑。 对于圆柱状波导杆、 细丝状波导丝、 或由若干丝状组成的波导束, 适合纵波; 对于矩形截面波导杆或矩形截面细长波导带, 则适合横波。 用上述波导装置传 导超声波都是已有的技术。 [0004] Ultrasonic waves have two modes of vibration, shear wave and longitudinal wave. The longitudinal wave vibration direction is the same as the ultrasonic wave propagation direction, and the longitudinal wave penetration ability is weak. The transverse wave vibration direction is perpendicular to the ultrasonic wave transmission direction, and the transverse wave that vibrates only in one direction is called polarization wave, and the transverse wave penetration ability is strong. The appropriate waveguide device is selected according to the different vibration modes of the ultrasonic wave, so that the vibration frequency and the vibration mode of the ultrasonic wave are not changed, so that the acoustic wave detecting device can detect and effectively read a good reflected echo. Sound waves can only travel in a straight line. When they encounter obstacles, they will reflect and refract in the obstruction plane. Both reflection and refraction will cause energy loss. To select a waveguide, consider the following factors: "Do not change the vibration mode, reduce energy loss, and not disperse." For cylindrical waveguide rods, filamentary waveguide filaments, or waveguide bundles composed of several filaments, suitable for longitudinal waves; for rectangular-section waveguide rods or rectangular-section elongated waveguide strips, suitable for transverse waves. Passed by the above waveguide device Guided ultrasound is an existing technology.
[0005] 其中专利号为 CN 101976562 A的超声无损检测专利描述了一种偏振横波超声波 在宽厚比大于 1的矩形细长波导带中的传输的情形, 图 1是能体现该专利的实例 之一, 以图 1为例, 其传输特点为: 超声波为横波偏振波, 其为单一的振动方向 , 振动方向与超声波传波方向垂直, 并平行于矩形细长波导带的二个宽度为 15m m的平面。 一束超声波从截面为圆形的发射换能器发出, 沿 1X15 (mm) 的矩形 截面进入细长波导带, 超声波只能按直线方向传播, 在遇到波导带侧壁后反射 向另一侧壁, 超声波在波导带的二个侧壁之间来回反射中前行, 直至传出波导 带进入被测样件。 超声波在遇到样件底面后反射, 反射波进入接收波导带, 同 样沿波导带传输到用于接收的所述换能器接收。 细长波导带允许小角度的弯曲 变形是其主要特点, 波导带的厚度小和即使在波导带弯曲的情况下二侧壁也是 平行的特点, 可以保证超声波从入射面到出射面之间所走过的行程尽量短, 且 声波的传波方向和行程保持一致, 能减小能量损失和频散。 超声波的偏振方向 与波导带的二个侧面平行, 保证超声波在二个侧壁之间反射吋, 其正弦振荡的 波形不散, 从而保证其频率不变, 尽量减少频散现象, 使接收端能接到高保真 的反射信号。  [0005] The ultrasonic non-destructive testing patent of the patent number CN 101976562 A describes a case where a polarized transverse ultrasonic wave is transmitted in a rectangular elongated waveguide strip having a width to thickness ratio greater than 1, and FIG. 1 is one example of the patent. Taking Figure 1 as an example, its transmission characteristics are: Ultrasonic wave is a transverse wave polarized wave, which is a single vibration direction, the vibration direction is perpendicular to the ultrasonic wave transmitting direction, and parallel to the rectangular elongated waveguide band, the two widths are 15m flat. A beam of ultrasonic waves is emitted from a circular transducer with a circular cross section and enters the elongated waveguide strip along a rectangular cross section of 1×15 (mm). The ultrasonic waves can only propagate in a straight line and reflect to the other side after encountering the side wall of the waveguide strip. The wall, the ultrasonic wave is reflected back and forth between the two side walls of the waveguide strip until the outgoing waveguide strip enters the sample to be tested. The ultrasonic waves are reflected after encountering the bottom surface of the sample, and the reflected waves enter the receiving waveguide strip and are also transmitted along the waveguide strip to the transducer for reception. The elongated waveguide strip allows a small angle of bending deformation to be its main feature. The thickness of the waveguide strip is small and the two side walls are parallel even when the waveguide strip is bent, so that the ultrasonic wave can be ensured from the incident surface to the exit surface. The stroke is as short as possible, and the direction of the sound wave is consistent with the stroke, which can reduce energy loss and dispersion. The polarization direction of the ultrasonic wave is parallel to the two sides of the waveguide strip, ensuring that the ultrasonic wave is reflected between the two side walls, and the waveform of the sinusoidal oscillation is not scattered, thereby ensuring the frequency is constant, and the dispersion phenomenon is minimized, so that the receiving end can Received a high-fidelity reflection signal.
[0006] 根据上述背景技术, 存在的问题是: [0006] According to the above background art, there are problems:
[0007] 1) 、 在石化企业, 多数被测物为圆形管道, 上述已知的波导装置中, 圆柱状 或矩形波导杆, 如图 2所示, 其与管道圆形外壁接触为线接触, 即使压紧变形的 情况下, 接触面也基本为 lmm, 只能通过使用耦合剂来扩大接触面, 而耦合剂 只是瞬间使用, 在测厚探头与管道长吋间不间断接触的情况下, 耦合剂也不可 行, 所以只能通过减小接触面, 通过如图 1所示的 lX15(mm)的接触面, 釆用强力 压紧方式, 使波导面与被测管道之间没有空气, 使超声波能在没有耦合剂的情 况下能很好的通过界面进入被测管道, 不至于引入空气参与。  [0007] 1) In petrochemical enterprises, most of the objects to be tested are circular pipes. In the above known waveguide device, a cylindrical or rectangular waveguide rod, as shown in Fig. 2, is in line contact with the circular outer wall of the pipe. Even in the case of compression deformation, the contact surface is basically lmm, and the contact surface can only be enlarged by using a couplant, and the coupling agent is only used instantaneously, in the case of constant contact between the thickness measuring probe and the long pipe of the pipe, Coupling agent is also not feasible, so only by reducing the contact surface, through the contact surface of lX15 (mm) as shown in Figure 1, the strong pressing method is used, so that there is no air between the waveguide surface and the pipe to be tested. Ultrasonic energy can enter the pipeline to be tested through the interface without the coupling agent, and no air is involved.
[0008] 2) 、 釆用细长波导带方式, 有诸多不利因素。 第一, 超声换能器发声界面均 为圆形, 其发射面直径固定不变。 细长波导带的最优外形尺寸是厚度小于 1倍的 波长 (λ) , 宽度大于 5倍的波长, 以超声波横波在金属中的传输速度为 C=3200 m/S , 振动频率以 F=2.5MHz计算, 则波长 =C/F=1.28mm, 厚度越小越有助于声 波保真不发生频散。 以图 1中厚度为 lmm、 宽度为 15mm的细长的矩形截面计算 , 对发射能量的利用率仅为十分之一。 第二, 细长波导带允许出现弯曲是其一 个优点, 而且在实际应用中也不可能保证钢性直线, 所以超声波必然在细长波 导带的二个侧面间来回反射中前行, 每次反射都伴随着折射, 每次反射和折射 都有能量衰减, 反射次数越多能量衰减越多。 第三, 超声波在细长波导带中来 回反射前行, 不能保证在超声波射入被测物体内吋的入射角, 尽管角度很小, 但也会给接收反射波的波导带接收位置及角度造成影响, 使固定的接收角不是 最佳。 [0008] 2) The use of the elongated waveguide strip method has many disadvantages. First, the ultrasonic transducer sounding interface is circular, and its emitting surface diameter is fixed. The optimal outer dimensions of the elongated waveguide strip are less than 1 times the wavelength (λ) and the width is greater than 5 times. The transmission speed of the ultrasonic transverse wave in the metal is C=3200 m/s, and the vibration frequency is F=2.5. For the calculation of MHz, the wavelength = C / F = 1.28mm, the smaller the thickness, the better the sound Wave fidelity does not occur. Calculating the elongate rectangular section with a thickness of 1 mm and a width of 15 mm in Fig. 1, the utilization of the emitted energy is only one tenth. Secondly, the elongate waveguide strip allows bending to be an advantage, and it is not possible to ensure a linear straight line in practical applications, so the ultrasonic wave must be reflected back and forth between the two sides of the elongated waveguide strip, each time reflecting With refraction, each reflection and refraction has energy attenuation, and the more the number of reflections, the more energy is attenuated. Third, the ultrasonic wave is reflected back and forth in the elongated waveguide strip, and the incident angle of the ultrasonic wave into the object to be measured cannot be guaranteed. Although the angle is small, it also causes the receiving position and angle of the waveguide receiving the reflected wave. The effect is that the fixed acceptance angle is not optimal.
[0009] 本发明是针对以上现有技术存在的不足提出, 弧面聚声波导装置能充分利用换 能器能量, 能保证入射角, 声波在波导中最多经过 1次反射和折射, 减少能量衰 减, 还能减少引起波形频散或扭曲的诱发因素。  [0009] The present invention is directed to the shortcomings of the prior art mentioned above, the arc surface acoustic wave waveguide device can fully utilize the energy of the transducer, can ensure the incident angle, and the sound wave is reflected and refracted at most once in the waveguide to reduce energy attenuation. It also reduces the predisposing factors that cause waveform dispersion or distortion.
问题的解决方案  Problem solution
技术解决方案  Technical solution
[0010] 如图 3所示, 釆用一个截面形状为矩形的金属波导条块, 波导条块从 B截面开始 向 G面弯曲, 所有的弯曲面统称为 H面, 一直到 C截面吋 H面与 G面之间的距离 为 l mm吋停止。 H面的详细曲面弧度由声线追踪所得, 保证从 B截面垂直向下 的所有声波在射到 H面上, 按声波的几何定律反射后, 均一次性反射到截面尺 寸为 1 X l5(mm)的截面 C上。 无论 H面怎样弯曲, 其始终垂直于 M面和 N面。  [0010] As shown in FIG. 3, a metal waveguide strip having a rectangular cross-sectional shape is used, and the waveguide strip is bent from the B-section to the G-plane, and all the curved surfaces are collectively referred to as the H-plane, and the C-section 吋H-plane The distance from the G surface is 1 mm 吋 stop. The detailed surface curvature of the H-plane is obtained by sound ray tracing, ensuring that all sound waves perpendicularly downward from the B-section are incident on the H-plane, and are reflected by the geometric law of the acoustic wave, and are reflected to the cross-sectional size of 1 X l5 (mm). ) on the section C. Regardless of how the H-face is bent, it is always perpendicular to the M-face and the N-face.
[0011] 由换能器发出的超声波为偏振横波, 振动方向为主视图中垂直于纸面方向振动 , 也就是振动方向平行于 H面和 G面。 矩形截面 A的大小尺寸与换能器的圆面适 配, 为了使波导入射面与换能器圆面接触面积最大化, 也可以做成与换能器圆 面内接的正方形截面。 但不能釆用把换能器圆面全覆盖的圆柱形截面, 如果釆 用最大的 Φ18圆柱状波导, 则超声波会发生频散和扭曲。  [0011] The ultrasonic wave emitted by the transducer is a polarized transverse wave, and the vibration direction vibrates perpendicular to the paper surface in the main view, that is, the vibration direction is parallel to the H surface and the G surface. The size of the rectangular section A is adapted to the circular surface of the transducer. In order to maximize the contact area between the incident surface of the waveguide and the circular surface of the transducer, a square section inscribed with the circular surface of the transducer can also be formed. However, it is not possible to use a cylindrical section that fully covers the circular surface of the transducer. If the largest Φ18 cylindrical waveguide is used, the ultrasonic waves will be scattered and distorted.
[0012] 从 B截面垂直向下传导的超声波, 除靠近 G面 lmm内的声线不经过第三次反射 , 直接射到截面 C上之外, 其余超声波均垂直向下射到弧面 H上, H面的具体弧 度由声线追踪所得, 保证从 B截面垂直向下射到 H面上的所有声波均经过 H面一 次反射到截面 C上。  [0012] The ultrasonic wave transmitted vertically downward from the B section, except for the sound line within 1 mm of the G surface, does not undergo the third reflection, directly hits the section C, and the remaining ultrasonic waves are vertically downwardly projected onto the curved surface H. The specific curvature of the H-plane is obtained by the sound ray tracking, and all the sound waves that are perpendicularly directed from the B section to the H-surface are reflected by the H-plane once to the section C.
[0013] 在满足以上反射要求的基础上, A截面至 B截面之间的距离和 B截面至 C截面之 间的距离, 可根据信号的强度及现场高温环境的允许程度调整, 不但使从被测 物热源传到 A截面的热量适合换能器长期有效工作, 也考虑适合现场安装。 B截 面到 C截面之间的垂直距离与 B截面的厚度边长和 C截面的厚度边长之差的比 值越大, 各声线之间的行程差越小, 测量效果越优。 [0013] On the basis of satisfying the above reflection requirements, the distance between the A section and the B section and the B section to the C section The distance between the two can be adjusted according to the strength of the signal and the allowable temperature of the high temperature environment. Not only the heat transferred from the heat source of the measured object to the A section is suitable for long-term effective operation of the transducer, but also suitable for on-site installation. The larger the ratio of the vertical distance between the B section to the C section and the difference between the thickness side length of the B section and the thickness side length of the C section, the smaller the stroke difference between the sound rays, and the better the measurement effect.
[0014] 以上所述为发射波导, 在满足以上所述弧面波导原理的基础上, 接收波导和发 射波导在保持形状相似的基础上, 具体尺寸可以完全相同对称, 也可以不同, 根据安装的实际要求做相应调整, A、 B截面厚度方向也可以适当减小。 从发射 波导 C截面射出的所有角度的声波, 都可以按对称角度进入接收波导的 C截面, 并按原路线返回, 一直到进入用于接收的所述换能器。  [0014] The above is a transmitting waveguide. On the basis of satisfying the above principle of the arcuate waveguide, the receiving waveguide and the transmitting waveguide can be identically symmetrical or different according to the similar shape, depending on the installation. The actual requirements are adjusted accordingly, and the thickness directions of the A and B sections can also be appropriately reduced. The acoustic waves of all angles emanating from the cross section of the transmitting waveguide C can enter the C section of the receiving waveguide at a symmetrical angle and return as the original route until the transducer is received for reception.
[0015] 由发射波导和接收波导组成成对波导, 二个波导之间的跨度 a不能为零, 其适 合距离可根据被测样块的厚度调整, 保证被测样块一直减薄到允许的最小壁厚 范围内, 用于接收的所述换能器均能接收到最适合的反射信号。 发射超声波经 C 截面进入被测物体, 在被测物体内壁被反射, 内部由于腐蚀等原因造成的非理 想平面会造成反射声波的分散, 本结构会形成一个接收宽角, 使从垂直反射至 带一定角度反射声线均能同步到达用于接收的所述换能器, 这也是本发明的优 势之一。  [0015] The pair of waveguides are composed of the transmitting waveguide and the receiving waveguide, and the span a between the two waveguides cannot be zero, and the suitable distance can be adjusted according to the thickness of the tested sample block, so that the tested sample block is always thinned to the allowable Within the minimum wall thickness range, the transducers for reception are capable of receiving the most suitable reflected signal. The transmitted ultrasonic wave enters the object to be measured through the C section, and is reflected on the inner wall of the object to be measured. The non-ideal plane caused by corrosion or the like causes dispersion of the reflected sound wave. This structure forms a wide angle of reception, so that it can be reflected from vertical to It is also one of the advantages of the present invention that a certain angle of reflected sound rays can simultaneously arrive at the transducer for reception.
[0016] 超声波测厚领域中一种弧面聚声波导装置, 在保证超声波不发生频散及保真的 情况下, 其与换能器圆面接触面为宽面, 能最大限度地用于接收的所述换能器 的能量, 并在传导过程中, 通过弧面聚焦方式, 把接收的能量全部传导到一个 细长的矩形窄面上, 不但使接收的超声波能量没有散失, 而且整个超声波传导 行程中最多只经过一次反射, 有效地减少了能量衰减, 也减少了使超声波发生 频散或失真的诱发因素, 还适合与管道等弯曲测量面连接。 宽截面波导接收的 超声波能量大、 不适合与被测曲面接触; 窄面波导接收的超声波能量小, 但适 合与被测曲面连接; 本发明实现了在接收能量不损失的情况下, 把超声波从宽 面传导到窄面, 再从窄面传回到宽面, 解决了超声测厚领域的一个实用问题。  [0016] A curved surface acoustic wave waveguide device in the field of ultrasonic thickness measurement, in the case of ensuring that the ultrasonic wave does not have dispersion and fidelity, the circular contact surface with the transducer is a wide surface, which can be used for maximum Receiving the energy of the transducer, and transmitting all of the received energy to an elongated rectangular narrow surface by means of arcuate focusing during conduction, not only dissipating the received ultrasonic energy, but also the entire ultrasonic wave At most one reflection during the conduction stroke, the energy attenuation is effectively reduced, and the predisposing factors for the dispersion or distortion of the ultrasonic wave are also reduced, and it is also suitable for connection with a curved measuring surface such as a pipe. The wide-section waveguide receives large ultrasonic energy and is not suitable for contact with the measured surface; the narrow-surface waveguide receives small ultrasonic energy, but is suitable for connection with the measured surface; the invention realizes that the ultrasonic wave is removed without receiving energy The wide surface is transmitted to the narrow surface and then from the narrow surface to the wide surface, solving a practical problem in the field of ultrasonic thickness measurement.
[0017]  [0017]
发明的有益效果  Advantageous effects of the invention
有益效果 [0018] 1.本发明增加了与换能器的接触面积, 保证在横波偏振波不发生频散及扭转的 情况下, 最大限度地利用超声波能量。 本发明与被测物的接触面为一个窄矩形 截面, 适合石化管道等弯曲面的测量。 Beneficial effect 1. The present invention increases the contact area with the transducer to ensure maximum utilization of ultrasonic energy in the absence of dispersion and torsion of the transversely polarized waves. The contact surface of the invention with the object to be tested is a narrow rectangular section, which is suitable for the measurement of curved surfaces such as petrochemical pipes.
[0019] 2.弧面设计防止接收到的超声波散失, 使接收到的全部超声波能被最大限度地 利用。  [0019] 2. The curved surface design prevents the received ultrasonic waves from being lost, so that all the received ultrasonic waves can be utilized to the utmost extent.
[0020] 3.波导装置从超声波进入到超声波离开最多经过一次反射, 不但减少了能量的 衰减, 也能减少引起超声波频散及失真等的诱发因素。  [0020] 3. The waveguide device removes at most one reflection from the ultrasonic wave to the ultrasonic wave, which not only reduces the attenuation of energy, but also reduces the induced factors causing ultrasonic dispersion and distortion.
[0021] 4.本发明能使超声波进入被测物体的入射角基本固定, 正好适合曲面测量且信 号稳定, 能宽角度接收反射的超声波。 [0021] 4. The present invention enables the incident angle of the ultrasonic wave to enter the object to be measured to be substantially fixed, which is suitable for the surface measurement and the signal is stable, and can receive the reflected ultrasonic wave at a wide angle.
[0022] 5.本发明解决了对高温管道长吋间监测吋耦合剂不适用和换能器耐高温的问题 [0022] 5. The invention solves the problem that the entanglement agent is not suitable for the long-turn monitoring of the high-temperature pipeline and the high temperature resistance of the transducer
[0023] [0023]
对附图的简要说明  Brief description of the drawing
附图说明  DRAWINGS
[0024] 图 1 : 现有技术细长波导带的应用示意图的主视图。  [0024] FIG. 1 is a front elevational view of an application schematic of a prior art elongated waveguide strip.
[0025] 图 2: 曲面被测物与波导带连接示意图。  [0025] FIG. 2: Schematic diagram of the connection of the curved object to the waveguide.
[0026] 图 3: 本发明弧面聚声波导示意图的主视图。  3 is a front view of a schematic view of a curved acoustic waveguide of the present invention.
[0027] 图 4: 本发明的扩展应用示意图。  [0027] FIG. 4: Schematic diagram of an extended application of the present invention.
[0028] 图 5: 弧面聚声波导安装示意图的立体图。  [0028] FIG. 5 is a perspective view of a schematic view of a mounting of a curved acoustic waveguide.
[0029] 图 6: 现有技术细长波导带的应用示意图的侧视图。  [0029] FIG. 6 is a side view of an application schematic of a prior art elongated waveguide strip.
[0030] 图 7: 本发明弧面聚声波导示意图的侧视图。  7 is a side view of a schematic view of a curved acoustic waveguide of the present invention.
[0031] 图 8: 图 3中 A截面向的视图。  8 is a cross-sectional view of A in FIG. 3.
[0032] 图 9: 图 3中 B-B向的剖视图。  9 is a cross-sectional view taken along line B-B of FIG. 3.
[0033] 其中, 发射波导 1、 接收波导 2、 矩形部分 3、 弧面部分 4、 换能器 5、 被测管道 6 和扩展段 7。  [0033] wherein, the transmitting waveguide 1, the receiving waveguide 2, the rectangular portion 3, the curved surface portion 4, the transducer 5, the pipe 6 to be tested, and the expanded portion 7.
[0034] 另外, 图中 U为厚度, V为宽度。 [0034] In addition, in the figure, U is a thickness and V is a width.
[0035] [0035]
实施该发明的最佳实施例 本发明的最佳实施方式 BEST MODE FOR CARRYING OUT THE INVENTION BEST MODE FOR CARRYING OUT THE INVENTION
[0036] 图 3为符合本发明所述的实例之一。 实际釆用一种弧面聚声波导装置, 分左右 二部分, 一个发射波导 1, 一个接收波导 2。 A截面和 B截面之间是一个截面形状 为矩形的规则条块, 其间所有平行于 A截面的截面形状均及尺寸均与 A、 B截面 相同。 A截面的大小与换能器 5的圆面大小适配, 为了使波导入射面与换能器 5圆 面接触面积最大化, 也可以做成与换能器 5圆面内接的正方形截面, 图示换能器 5圆面直径为 Φ18, A截面矩形尺寸为 12X15(mm)。  [0036] FIG. 3 is one of the examples in accordance with the present invention. Actually, a curved surface acoustic waveguide device is used, which is divided into two parts, a transmitting waveguide 1, and a receiving waveguide 2. Between the A section and the B section is a regular strip having a rectangular cross section, and all the cross-sectional shapes parallel to the A section are the same as the A and B sections. The size of the A section is adapted to the size of the circular surface of the transducer 5, and in order to maximize the circular contact area of the waveguide entrance surface with the transducer 5, a square section inscribed with the circular surface of the transducer 5 may also be formed. The transducer 5 has a circular diameter of Φ18 and a rectangular cross section of 12X15 (mm).
[0037] H面是个弧面, 其从 B截面开始向 G面弯曲, 直到 C截面吋弯曲到距 G面的距离 为 lmm。 H面的具体弯曲弧度经过声线追踪得到, 保证从 A截面垂直向下传导的 声线, 从左到右排列, 所有垂直向下射到 H面上的超声波均一次反射到 C截面上  [0037] The H-face is a curved surface which is bent from the B-section to the G-plane until the C-section 吋 is bent to a distance of 1 mm from the G-plane. The specific curvature of the H-plane is obtained by ray-tracking, ensuring that the sound rays that are transmitted vertically downward from the A-section are arranged from left to right, and all the ultrasonic waves that are perpendicularly directed onto the H-plane are reflected once onto the C-section.
[0038] 这样, 超声波从 A截面进入波导后垂直向下传导, 除临近 G面 lmm区域内的声 线外, 其它声线全射在 H面上, 经 H面一次反射到 C截面上。 临近 G面 l mm区域 内的声线则不经过反射, 直接射到 C截面上。 C截面的外形尺寸为 lX15(mm), C 截面的厚度最小, 保证 C截面在适当的压力下能与被测管道 6有效接触。 [0038] Thus, the ultrasonic wave is vertically and downwardly guided from the A section into the waveguide, and the other sound rays are all incident on the H plane except for the sound rays in the region near the G surface, and are reflected by the H plane to the C section. The sound line in the l mm area near the G surface is directly reflected on the C section without reflection. The outer dimension of the C section is lX15 (mm), and the thickness of the C section is the smallest, ensuring that the C section can be in effective contact with the pipe to be tested 6 under appropriate pressure.
[0039] 根据矩形截面 B的厚度边长大小, 决定 B截面到 C截面之间的距离, 使8、 C二 面之间的距离越大, 使二面间所有声波的行程差越近似相等, 使用于接收的所 述换能器 5接收到的超声信号能被有效的识读。 在此基础上, 根据信号的强度及 现场高温环境的允许程度调整 A、 B截面间的距离, 不但使从被测物热源传到 A 截面的热量适合换能器 5长期有效工作, 也考虑适合现场安装。  [0039] According to the thickness side length of the rectangular section B, the distance between the B section and the C section is determined, so that the distance between the two sides of the 8 and C is larger, so that the stroke differences of all the acoustic waves between the two sides are approximately equal. The ultrasonic signal received by the transducer 5 for reception can be effectively read. On this basis, according to the strength of the signal and the allowable degree of the high temperature environment in the field, the distance between the A and B sections is adjusted, so that the heat from the heat source of the measured object to the A section is suitable for the long-term effective operation of the transducer 5, and is also suitable for consideration. On-site installation.
[0040] 由发射波导 1和接收波导 2组成成对波导, 二个波导之间的跨度 a不能为零, 其 适合距离可根据被测样块的厚度调整, 保证被测样块一直减薄到允许的最小壁 厚范围内, 用于接收的所述换能器 5均能接收到最适合的反射信号。  [0040] The transmitting waveguide 1 and the receiving waveguide 2 form a pair of waveguides, and the span a between the two waveguides cannot be zero, and the suitable distance can be adjusted according to the thickness of the sample to be tested, so as to ensure that the sample to be tested is continuously thinned to Within the minimum allowable wall thickness range, the transducer 5 for receiving can receive the most suitable reflected signal.
[0041]  [0041]
本发明的实施方式 Embodiments of the invention
[0042] 为了使本发明所解决的技术问题、 技术方案及有益效果更加清楚明白, 以下结 合附图及实施例, 对本发明进行进一步详细说明。 应当理解, 此处所描述的具 体实施例仅用以解释本发明, 并不用于限定本发明。 [0042] In order to make the technical problems, technical solutions, and advantageous effects of the present invention more comprehensible, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the descriptions described herein The embodiments are merely illustrative of the invention and are not intended to limit the invention.
[0043] 如图 3所示的一种适用于超声波测厚领域的弧面聚声波导装置, 包括发射波导 1 和接收波导 2; 所述发射波导 1和所述接收波导 2组成成对波导, 所述发射波导 1 和所述接收波导 2之间的跨度 a>0; 所述发射波导 1和所述接收波导 2均包括上下 连接的矩形部分 3和弧面部分 4; [0043] A curved surface acoustic wave waveguide device suitable for use in the field of ultrasonic thickness measurement, as shown in FIG. 3, includes a transmitting waveguide 1 and a receiving waveguide 2; the transmitting waveguide 1 and the receiving waveguide 2 form a pair of waveguides, a span a>0 between the transmitting waveguide 1 and the receiving waveguide 2 ; the transmitting waveguide 1 and the receiving waveguide 2 each include a rectangular portion 3 and a curved portion 4 connected up and down;
[0044] 所述矩形部分 3的上表面为 A截面, 所述矩形部分 3与所述弧面部分 4之间的连接 面为 B截面, 所述弧面部分 4的下表面为 C截面; 所述 A截面和所述 B截面均为矩 形截面; 所述 C截面为矩形截面; 所述矩形部分 3为所述 A截面和所述 B截面之间 的截面形状为矩形的规则条块, 其间平行于所述 A截面和所述 B截面的所有截面 形状及尺寸均与所述 A截面和所述 B截面相同;  [0044] The upper surface of the rectangular portion 3 is A cross section, the connecting surface between the rectangular portion 3 and the curved surface portion 4 is a B cross section, and the lower surface of the curved surface portion 4 is a C cross section; The A section and the B section are both rectangular sections; the C section is a rectangular section; the rectangular section 3 is a regular strip having a rectangular cross section between the A section and the B section, and is parallel thereto. All cross-sectional shapes and dimensions of the A section and the B section are the same as the A section and the B section;
[0045] 所述弧面部分 4还包括 H面、 G面、 M面和 N面; 所述 H面、 所述 G面、 所述 M面 和所述 N面的上端均连接到所述 B截面, 所述 H面、 所述 G面、 所述 M面和所述 N 面的下端连接到所述 C截面; 所述 G面是平面, 所述 G面垂直于所述 A截面和所述 B截面; 所述 M面和所述 N面也垂直于所述 A面和所述 B面;  [0045] The curved surface portion 4 further includes an H surface, a G surface, an M surface, and an N surface; and the upper ends of the H surface, the G surface, the M surface, and the N surface are connected to the B a cross section, the lower end of the H face, the G face, the M face, and the N face are connected to the C section; the G face is a plane, the G face is perpendicular to the A section and the a B section; the M face and the N face are also perpendicular to the A face and the B face;
[0046] 所述 H面是个弧面, 其从所述 B截面开始向所述 G面弯曲, 直到所述 C截面; 所 述 H面向所述 G面弯曲过程中, 其中每一个与所述 B截面平行的抛面中其在所述 G面上的线段与所述 H面上的线段平行; 所述 H面的弯曲弧度保证从 A截面所有垂 直向下射到所述 H面上的超声波均一次性反射到所述 C截面上。  [0046] the H-face is a curved surface, which is bent from the B-section to the G-plane until the C-section; the H faces the G-plane bending process, each of which is opposite to the B The line segments on the G face in parallel with the parallel faces are parallel to the line segments on the H face; the curvature of the H faces ensures that all ultrasonic waves from the A section are perpendicularly incident on the H face Reflected once onto the C section.
[0047] 在更加优先的实施例中, 所述 H面为两个, 分别位于所述 G面的两侧, 所述 G面 为虚拟平面。  [0047] In a more preferred embodiment, the H planes are two, respectively located on two sides of the G plane, and the G plane is a virtual plane.
[0048] 在更加优先的实施例中, 两个所述 H面在所述 G面的两侧对称设置。  [0048] In a more preferred embodiment, the two H-planes are symmetrically disposed on both sides of the G-face.
[0049] 在更加优先的实施例中, 所述 M面和 /或所述 N面上沿宽向往两侧设置各种形状 的扩展部分。  [0049] In a more preferred embodiment, the M-face and/or the N-face are provided with extensions of various shapes along the widthwise sides.
[0050] 在更加优先的实施例中, 所述 H面从所述 B截面开始向所述 G面弯曲, 到所述 C 截面吋弯曲到距所述 G面的距离为小于 2.5λ。  [0050] In a more preferred embodiment, the H-plane is curved from the B-section to the G-plane, and the C-section 吋 is bent to a distance from the G-plane of less than 2.5λ.
[0051] 在更加优先的实施例中, 所述 Η面从所述 Β截面开始向所述 G面弯曲, 到所述 C 截面吋弯曲到距所述 G面的距离为 0.5λ-1λ。 [0051] In a more preferred embodiment, the meandering surface is curved from the Β section to the G surface, and the C section 吋 is curved to a distance of 0.5λ-1λ from the G surface.
[0052] 在更加优先的实施例中, 所述 Α截面的大小与所述换能器 5的圆面大小适配。 [0053] 在更加优先的实施例中, 所述 H面的弯曲弧度经过声线追踪得到。 [0052] In a more preferred embodiment, the size of the cross section of the crucible is adapted to the size of the circular face of the transducer 5. [0053] In a more preferred embodiment, the curvature of the H-face is obtained by acoustic tracking.
[0054] 在更加优先的实施例中, 声波从所述发射波导 1的所述 C截面以一定的角度射出 , 能从对称角度进入所述接收波导 2的所述 C截面, 并且均能按与原入射路线相 同形式的路线返回, 直到进入用于接收的所述换能器 5。  [0054] In a more preferred embodiment, sound waves are emitted from the C-section of the transmitting waveguide 1 at an angle that can enter the C-section of the receiving waveguide 2 from a symmetrical angle, and can be pressed The same form of route as the original incident path returns until the transducer 5 for reception is entered.
[0055] 在更加优先的实施例中, 所述 A截面和所述 B截面间的距离根据信号强度及现 场高温环境允许程度调整, 使从被测物热源传到 A截面的热量适合所述换能器 5 长期有效工作, 并适合现场安装; 所述接收波导 2和所述发射波导 1的具体尺寸 可以完全相同对称, 也可以不同, 根据安装的实际要求做相应调整。  [0055] In a more preferred embodiment, the distance between the A section and the B section is adjusted according to the signal strength and the allowable degree of the high temperature environment in the field, so that the heat transferred from the heat source of the object to the A section is suitable for the replacement. The energy device 5 works effectively for a long time and is suitable for field installation; the specific dimensions of the receiving waveguide 2 and the transmitting waveguide 1 may be identical or different, and may be adjusted according to actual requirements of the installation.
[0056] 在更加优先的实施例中, 所述发射波导 1和所述接收波导 2之间的跨度 a根据被 测样块的厚度调整, 保证被测样块一直减薄到允许的最小壁厚范围内, 用于接 收的所述换能器 5均能接收到最适合的反射信号。  [0056] In a more preferred embodiment, the span a between the transmitting waveguide 1 and the receiving waveguide 2 is adjusted according to the thickness of the sample to be tested, and the sample to be tested is always thinned to the minimum allowable wall thickness. Within the scope, the transducers 5 for receiving are all capable of receiving the most suitable reflected signal.
[0057] 在更加优先的实施例中, 所述发射波导 1和所述接收波导 2通过卡具压紧到被测 管道 6上, 使所述截面 C直接与所述被测管道 6的外壁直接接触并压实, 在不使 用耦合剂的情况下, 使 C截面与管道的外壁之间能传导声波。  [0057] In a more preferred embodiment, the transmitting waveguide 1 and the receiving waveguide 2 are pressed onto the pipe 6 to be tested by means of a clamp such that the section C is directly directly connected to the outer wall of the pipe 6 to be tested. Contact and compaction, allowing sound waves to be transmitted between the C section and the outer wall of the pipe without the use of a couplant.
[0058] 在更加优先的实施例中, 所述发射波导 1和 /或所述接收波导 2还包括扩展段 7;  [0058] In a more preferred embodiment, the transmitting waveguide 1 and / or the receiving waveguide 2 further comprises an extended section 7;
所述扩展段 7的下截面从所述 A截面开始向上扩展, 经过二次弯折后一直延伸到 其上截面 D截面; 所述扩展段 7的截面形状与所述 A截面相同, 仍为规则的条块; 所述扩展段 7还包括相互平行的斜面 E面和斜面 F面; 在所述扩展段 7中声波从所 述 D截面进入波导后射到所述 E面上, 经所述 E面反射到所述 F面上, 经所述 F面 反射后, 变成垂直向下进入所述 A截面; 并保证从所述 D截面入射的全部声波经 过二次反射后, 全部声线刚好平移到所述 B截面上, 且从所述 D截面到所述 A截 面之间所有的声线行程相等。  The lower section of the expansion section 7 expands upward from the A section, and extends to the section of the upper section D after the second bending; the section shape of the extension section 7 is the same as the section A, and is still a rule. The expansion section 7 further includes a slope E plane and a slope plane F which are parallel to each other; in the extension section 7, sound waves are incident on the E plane from the D section into the waveguide, through the E The surface is reflected to the F surface, and after being reflected by the F surface, it becomes vertically downward into the A section; and after all the sound waves incident from the D section are subjected to secondary reflection, all the sound lines are just translated. To the B section, and all of the sound path travels from the D section to the A section are equal.
[0059] 在更加优先的实施例中, 所述 E面和所述 F面与 G面的夹角 b大于 0度并小于 60度 工业实用性  [0059] In a more preferred embodiment, the angle B between the E face and the F face and the G face is greater than 0 degrees and less than 60 degrees. Industrial Applicability
[0060] 本发明实现了在接收能量不损失的情况下, 把超声波从宽面传导到窄面, 再从 窄面传回到宽面, 解决了超声测厚领域的一个实用问题。  [0060] The present invention achieves a practical problem in the field of ultrasonic thickness measurement by transmitting ultrasonic waves from a wide surface to a narrow surface and then from a narrow surface to a wide surface without loss of received energy.
[0061] 本发明可以把超声探头永久固定到管道外表面, 变成在线定点测厚, 这样, 在 实际应用中, 特别是在石油炼化企业, 许多高温、 高空等恶劣的作业环境, 可 [0061] The invention can permanently fix the ultrasonic probe to the outer surface of the pipeline and become an on-line fixed-point thickness measurement. In practical applications, especially in petroleum refining and chemical enterprises, many harsh operating environments such as high temperature and high altitude can be used.

Claims

权利要求书 Claim
[权利要求 1] 一种适用于超声波测厚领域的弧面聚声波导装置, 其特征在于: 包括 发射波导和接收波导, 所述发射波导和所述接收波导组成成对波导, 所述发射波导和所述接收波导之间的跨度 a>0, 所述发射波导和所述 接收波导均包括上下连接的矩形部分和弧面部分, 所述矩形部分的上 表面为 A截面, 所述矩形部分与所述弧面部分之间的连接面为 B截面 , 所述弧面部分的下表面为 C截面, 所述 A截面和所述 B截面均为矩形 截面; 所述 C截面为矩形截面, 所述矩形部分为所述 A截面和所述 B截 面之间的截面形状为矩形的规则条块, 其间平行于所述 A截面和所述 B截面的所有截面形状及尺寸均与所述 A截面和所述 B截面相同, 所述 弧面部分还包括 H面、 G面、 M面和 N面, 所述 H面、 所述 G面、 所述 M面和所述 N面的上端均连接到所述 B截面, 所述 H面、 所述 G面、 所 述 M面和所述 N面的下端连接到所述 C截面, 所述 G面是平面, 所述 G 面垂直于所述 A截面和所述 B截面, 所述 M面和所述 N面也垂直于所述 A面和所述 B面, 所述 H面是个弧面, 其从所述 B截面开始向所述 G面 弯曲, 直到所述 C截面, 所述 H面向所述 G面弯曲过程中, 其中每一 个与所述 B截面平行的抛面中其在所述 G面上的线段与所述 H面上的 线段平行, 所述 H面的弯曲弧度保证从 A截面所有垂直向下射到所述 H面上的超声波均一次性反射到所述 C截面上。  [Claim 1] A curved surface acoustic wave waveguide device suitable for use in the field of ultrasonic thickness measurement, comprising: a transmitting waveguide and a receiving waveguide, the transmitting waveguide and the receiving waveguide composing a pair of waveguides, the transmitting waveguide And a span a>0 between the receiving waveguide, the transmitting waveguide and the receiving waveguide each include a rectangular portion and a curved portion connected up and down, the upper surface of the rectangular portion is an A section, and the rectangular portion is a connecting surface between the curved surface portions is a B cross section, a lower surface of the curved surface portion is a C cross section, and the A cross section and the B cross section are both rectangular cross sections; the C cross section is a rectangular cross section, The rectangular portion is a regular strip having a rectangular cross-sectional shape between the A section and the B section, and all cross-sectional shapes and sizes parallel to the A section and the B section are the same as the A section and the The B-section is the same, the curved surface portion further includes an H-plane, a G-plane, an M-plane, and an N-face, and the upper ends of the H-face, the G-plane, the M-face, and the N-face are connected to the B section, the H The G-plane, the M-plane, and the lower end of the N-face are connected to the C-section, the G-plane is a plane, and the G-plane is perpendicular to the A-section and the B-section, the M The face and the N face are also perpendicular to the A face and the B face, and the H face is a curved face that curves from the B section to the G face until the C section, the H Facing the G-plane bending process, in each of the paraboloids parallel to the B-section, its line segment on the G-plane is parallel to the line segment on the H-plane, and the curvature of the H-plane is guaranteed from All of the ultrasonic waves of the A section that are vertically downwardly incident on the H surface are reflected to the C section at one time.
[权利要求 2] 根据权利要求 1所述的适用于超声波测厚领域的弧面聚声波导装置, 其特征在于: 所述 H面为两个, 分别位于所述 G面的两侧, 所述 G面 为虚拟平面。 [Claim 2] The arc surface acoustic wave waveguide device applicable to the field of ultrasonic thickness measurement according to claim 1, wherein: the H surface is two, respectively located on both sides of the G surface, The G plane is a virtual plane.
[权利要求 3] 根据权利要求 2所述的适用于超声波测厚领域的弧面聚声波导装置, 其特征在于: 两个所述 H面在所述 G面的两侧对称设置。  [Claim 3] The arc-shaped acoustic waveguide device for use in the field of ultrasonic thickness measurement according to claim 2, wherein: the two H-planes are symmetrically disposed on both sides of the G-plane.
[权利要求 4] 根据权利要求 1所述的适用于超声波测厚领域的弧面聚声波导装置, 其特征在于: 所述 M面和 /或所述 N面上沿宽向往两侧设置各种形状的 扩展部分。  [Claim 4] The arc surface acoustic wave waveguide device applicable to the field of ultrasonic thickness measurement according to claim 1, wherein: the M surface and/or the N surface are provided along various sides of the width direction The extension of the shape.
[权利要求 5] 5.根据权利要求 1所述的适用于超声波测厚领域的弧面聚声波导装置 , 其特征在于: 所述 H面从所述 B截面开始向所述 G面弯曲, 到所述 C 截面吋弯曲到距所述 G面的距离为小于 2.5λ。 [Claim 5] The arc surface acoustic wave waveguide device suitable for ultrasonic thickness measurement according to claim 1. The H-plane is curved from the B-section to the G-plane, and the C-section 吋 is bent to a distance from the G-plane of less than 2.5λ.
根据权利要求 5所述的适用于超声波测厚领域的弧面聚声波导装置, 其特征在于: 所述 Η面从所述 Β截面开始向所述 G面弯曲, 到所述 C截 面吋弯曲到距所述 G面的距离为 0.5λ-1λ。 A curved surface acoustic wave waveguide device suitable for use in the field of ultrasonic thickness measurement according to claim 5, wherein: said kneading surface is bent from said Β section to said G surface, and said C section is bent to The distance from the G face is 0.5λ-1λ.
根据权利要求 1所述的适用于超声波测厚领域的弧面聚声波导装置, 其特征在于: 所述 Α截面的大小与所述换能器的圆面大小适配。 根据权利要求 1所述的适用于超声波测厚领域的弧面聚声波导装置, 其特征在于: 所述 H面的弯曲弧度经过声线追踪得到。 A curved acoustic wave waveguide device suitable for use in the field of ultrasonic thickness measurement according to claim 1, wherein: the size of the cross section of the crucible is adapted to the size of the circular surface of the transducer. The arc surface acoustic wave waveguide device for use in the field of ultrasonic thickness measurement according to claim 1, wherein: the curvature of the H surface is obtained by sound line tracking.
根据权利要求 1所述的适用于超声波测厚领域的弧面聚声波导装置, 其特征在于: 声波从所述发射波导的所述 C截面以一定的角度射出, 能从对称角度进入所述接收波导的所述 C截面, 并且均能按与原入射 路线相同形式的路线返回, 直到进入用于接收的所述换能器。 The arc surface acoustic wave waveguide device for use in the field of ultrasonic thickness measurement according to claim 1, wherein: the sound wave is emitted from the C section of the emission waveguide at an angle, and the reception can be entered from a symmetrical angle. The C-section of the waveguide, and both can be returned in the same form as the original incident path until the transducer is received for reception.
根据权利要求 1所述的适用于超声波测厚领域的弧面聚声波导装置, 其特征在于: 所述 A截面和所述 B截面间的距离根据信号强度及现场 高温环境允许程度调整, 使从被测物热源传到 A截面的热量适合所述 换能器长期有效工作, 并适合现场安装, 所述接收波导和所述发射波 导的具体尺寸可以完全相同对称, 也可以不同, 根据安装的实际要求 做相应调整。 The arc surface acoustic wave waveguide device applicable to the field of ultrasonic thickness measurement according to claim 1, wherein: the distance between the A section and the B section is adjusted according to the signal strength and the allowable degree of the high temperature environment in the field, so that The heat transferred from the heat source of the test object to the A section is suitable for long-term effective operation of the transducer, and is suitable for field installation. The specific dimensions of the receiving waveguide and the transmitting waveguide may be identical or different, depending on the actual installation. Request to make the appropriate adjustments.
根据权利要求 1所述的适用于超声波测厚领域的弧面聚声波导装置, 其特征在于: 所述发射波导和所述接收波导之间的跨度 a根据被测样 块的厚度调整, 保证被测样块一直减薄到允许的最小壁厚范围内, 用 于接收的所述换能器均能接收到最适合的反射信号。 The arc surface acoustic wave waveguide device for use in the field of ultrasonic thickness measurement according to claim 1, wherein: a span a between the transmitting waveguide and the receiving waveguide is adjusted according to a thickness of the sample to be tested, and is guaranteed to be The sample block is thinned all the way to the minimum allowable wall thickness, and the transducer for receiving receives the most suitable reflected signal.
根据权利要求 1所述的适用于超声波测厚领域的弧面聚声波导装置, 其特征在于: 所述发射波导和所述接收波导通过卡具压紧到被测管道 上, 使所述截面 C直接与所述被测管道的外壁直接接触并压实, 在不 使用耦合剂的情况下, 使 C截面与管道的外壁之间能传导声波。 波导装置, 其特征在于: 所述发射波导和 /或所述接收波导还包括扩 展段, 所述扩展段的下截面从所述 A截面开始向上扩展, 经过二次弯 折后一直延伸到其上截面 D截面; 所述扩展段的截面形状与所述 A截 面相同, 仍为规则的条块, 所述扩展段还包括相互平行的斜面 E面和 斜面 F面; 在所述扩展段中声波从所述 D截面进入波导后射到所述 E 面上, 经所述 E面反射到所述 F面上, 经所述 F面反射后, 变成垂直 向下进入所述 A截面, 并保证从所述 D截面入射的全部声波经过二次 反射后, 全部声线刚好平移到所述 B截面上, 且从所述 D截面到所述 A截面之间所有的声线行程相等。 A curved surface acoustic wave waveguide device suitable for use in the field of ultrasonic thickness measurement according to claim 1, wherein: said transmitting waveguide and said receiving waveguide are pressed against a pipe to be tested by a fixture to cause said section C Directly contacting and compacting directly with the outer wall of the pipe to be tested, and transmitting acoustic waves between the C section and the outer wall of the pipe without using a coupling agent. a waveguide device, characterized in that: the transmitting waveguide and/or the receiving waveguide further comprise an expansion section, the lower section of the expansion section is extended upward from the A section, and extends to the upper portion after the second bending a section D of the section; the section shape of the extension section is the same as the section A, and is still a regular strip, and the extension section further includes a slope plane E plane and a slope plane F parallel to each other; in the extension section, the sound wave is The D section enters the waveguide and then strikes the E plane, and is reflected by the E plane to the F plane, and after being reflected by the F plane, becomes vertically downward into the A section, and is guaranteed to be After all the sound waves incident on the D section are subjected to secondary reflection, all the sound rays are just translated onto the B section, and all the sound ray strokes from the D section to the A section are equal.
[权利要求 14] 14.根据权利要求 15所述的适用于超声波测厚领域的弧面聚声波导装 置, 其特征在于: [Claim 14] The arc surface acoustic wave device for use in the field of ultrasonic thickness measurement according to claim 15, wherein:
所述 E面和所述 F面与 G面的夹角 b大于 0度并小于 60度。  The angle B between the E face and the F face and the G face is greater than 0 degrees and less than 60 degrees.
PCT/CN2016/098266 2016-09-07 2016-09-07 Arc surface sound gathering waveguide device applicable to field of ultrasonic thickness measurement WO2018045497A1 (en)

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GB2164220A (en) * 1984-09-04 1986-03-12 Atomic Energy Authority Uk Ultrasonic waveguide
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CN105157631A (en) * 2015-09-28 2015-12-16 沈阳中科韦尔腐蚀控制技术有限公司 Arc surface sound gathering waveguide device applicable to ultrasound thickness measurement field
CN205246023U (en) * 2015-09-28 2016-05-18 沈阳中科韦尔腐蚀控制技术有限公司 Acoustic waveguide device is gathered to cambered surface suitable for ultrasonic thickness measurement field

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4352038A (en) * 1980-02-19 1982-09-28 Moreton Neal S Acoustical transmission wave guide assembly for predicting failure of structured members
GB2164220A (en) * 1984-09-04 1986-03-12 Atomic Energy Authority Uk Ultrasonic waveguide
CN102778511A (en) * 2011-05-13 2012-11-14 中国石油天然气股份有限公司 Ultrasonic guided wave transducer for flat nondestructive testing
CN105157631A (en) * 2015-09-28 2015-12-16 沈阳中科韦尔腐蚀控制技术有限公司 Arc surface sound gathering waveguide device applicable to ultrasound thickness measurement field
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