WO2018016557A1 - 伝動用ｖベルト - Google Patents
伝動用ｖベルト Download PDFInfo
- Publication number
- WO2018016557A1 WO2018016557A1 PCT/JP2017/026197 JP2017026197W WO2018016557A1 WO 2018016557 A1 WO2018016557 A1 WO 2018016557A1 JP 2017026197 W JP2017026197 W JP 2017026197W WO 2018016557 A1 WO2018016557 A1 WO 2018016557A1
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- WIPO (PCT)
- Prior art keywords
- rubber layer
- rubber
- parts
- mass
- belt
- Prior art date
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- C—CHEMISTRY; METALLURGY
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Definitions
- the present invention relates to a transmission V-belt useful for transmitting power by friction transmission.
- the V-belt that transmits power by friction transmission has a low-edge type (Raw-edge V-belt), which is a rubber layer with an exposed friction transmission surface, and a friction transmission surface (V-shaped side surface) covered with a cover cloth.
- a Wrapped type wrapped V-belt
- the low edge type belt has a low edge cog V that has improved flexibility by providing cogs only on the lower surface (inner peripheral surface) of the belt or on both the lower surface (inner peripheral surface) and the upper surface (outer peripheral surface) of the belt.
- the low edge V belt and the low edge cogged V belt are mainly used for driving general industrial machinery, agricultural machinery, and driving auxiliary machinery in automobile engines.
- a low edge cogged V belt called a transmission belt used in a belt type continuously variable transmission such as a motorcycle.
- the belt type continuously variable transmission device 30 is a device that wraps a transmission V belt 10 around a drive pulley 31 and a driven pulley 32 to change the transmission ratio steplessly.
- Each pulley 31 and 32 includes fixed pulley pieces 31a and 32a whose movement in the axial direction is restricted or fixed, and movable pulley pieces 31b and 32b that are movable in the axial direction, and the fixed pulley pieces 31a and 32a.
- the inner peripheral wall of this and the inner peripheral walls of the movable pulley pieces 31b and 32b form a V-groove-shaped inclined facing surface.
- Each pulley 31 and 32 has a structure in which the width of the V groove of the pulleys 31 and 32 formed by these fixed pulley pieces 31a and 32a and the movable pulley pieces 31b and 32b can be continuously changed.
- Both end surfaces in the width direction of the transmission V-belt 10 are formed as tapered surfaces corresponding to the V-groove-shaped inclined opposing surfaces of the pulleys 31 and 32, and according to the changed V-groove width. Then, it fits in any vertical position on the opposing surface of the V-groove. For example, when the width of the V groove of the driving pulley 31 is narrowed and the width of the V groove of the driven pulley 32 is widened, the state shown in FIG.
- the transmission V-belt 10 moves above the V-groove on the drive pulley 31 side and moves below the V-groove on the driven pulley 32 side, and the wrapping radius around the pulleys 31 and 32 continuously changes to change the speed.
- the ratio can be changed steplessly.
- a transmission belt used for such an application is used in a severe layout under a high load while the belt is largely bent. In other words, not only the rotational rotation of the drive pulley and the driven pulley between the two axes, but also the movement in the pulley radial direction and the severe movement in high load environment such as the repeated bending motion due to the continuous change of the winding radius Specific design is made to withstand.
- V-belts such as transmission belts
- one of the important factors responsible for both durability and fuel saving is side pressure resistance received from pulleys.
- Patent Document 1 discloses an adhesive rubber layer in which a cord is embedded, an extension rubber layer and a compression rubber layer laminated via the adhesive rubber layer, and the extension And a canvas layer laminated on at least one of the rubber layer and the compressed rubber layer, wherein the rubber layers are exposed on both side surfaces and the bottom surface is formed in a cog shape.
- At least one rubber hardness is set to 90 to 96 °
- the rubber hardness of the adhesive rubber layer is set to 83 to 89 °
- the aramid short fibers are oriented in the belt width direction in the stretch and compression rubber layers to resist side pressure. It is described to improve.
- the stretch and compression rubber layer comprises 100 parts by weight of chloroprene rubber, 40 to 60 parts by weight of reinforcing filler, 1 to 20 parts by weight of a metal oxide vulcanizing agent, and 2 to 10 parts by weight of bismaleimide.
- an adhesive rubber layer comprising 100 parts by weight of chloroprene rubber, 30 to 50 parts by weight of a reinforcing filler, and 1 to 20 parts by weight of a metal oxide vulcanizing agent. It is also described that the rubber is formed of a rubber containing 5 to 30 parts by weight of silica, and 2 to 10 parts by weight of bismaleimide.
- the rubber hardness of the stretched rubber layer is in the range of 85 to 92, and the rubber hardness of the compressed rubber layer is in the range of 90 to 98.
- a cogged V-belt in which the rubber hardness of the compression rubber layer is set to 3 to 10 or more higher than the rubber hardness of the stretched rubber layer is disclosed. This cogged V-belt suppresses dishing even when a high load is transmitted, and does not cause separation of the belt between the upper and lower sides of the core wire and does not cause the core wire to jump out.
- Patent Document 3 discloses a material for an adhesive rubber layer of a rubber V-belt, 1 to 20 parts by mass of a metal oxide vulcanizing agent per 100 parts by mass of chloroprene rubber, silica.
- a rubber composition comprising 5 to 30 parts by weight, 15 to 50 parts by weight of a reinforcing filler and 2 to 10 parts by weight of bismaleimide is disclosed.
- an adhesive rubber composition containing 35 parts by mass of carbon black, 25 parts by mass of silica, and 2-8 parts by mass of bismaleimide with respect to 100 parts by mass of chloroprene rubber was prepared, and bismaleimide was added to the adhesive rubber layer. It is described that, when blended, the elastic modulus is increased by the effect of increasing the crosslinking density, the compression set is small, and the fatigue resistance is excellent.
- an object of the present invention is to provide a transmission V-belt that can achieve both durability and fuel saving in traveling in a high load environment.
- Another object of the present invention is that the stretched rubber layer and the compressed rubber layer are delaminated from the adhesive rubber layer even when the belt is thin (compact) and is susceptible to buckling deformation and vibration.
- An object of the present invention is to provide a transmission V-belt that can suppress peeling of the core (core wire) and cracking of the stretched rubber layer.
- Yet another object of the present invention is for transmission that can effectively suppress cracks in the stretched rubber layer and interfacial peeling between the core and the adhesive rubber layer over a long period of time even under severe conditions in a high load environment such as a transmission belt. To provide a V-belt.
- the present inventors have determined not only the relationship between the rubber hardness of the compression rubber layer and the stretch rubber layer, but also the rubber hardness of the adhesive rubber layer, the compression rubber layer, and the stretch rubber layer.
- the influence of the relationship greatly affects the durability of the belt, especially when the thickness of the belt is reduced, the rubber hardness distribution of the adhesive rubber layer is delaminated between the compressed rubber layer and the stretched rubber layer, and the core (core)
- the present invention has been completed.
- the transmission V-belt of the present invention includes a core, an adhesive rubber layer in which at least a part of the core is embedded, and an elastic rubber layer and a compression layer laminated via the adhesive rubber layer. And a rubber layer.
- the rubber hardness of the stretched rubber layer is formed smaller than the rubber hardness of the compressed rubber layer, and in the adhesive rubber layer, the rubber hardness of the stretched rubber layer side of the core body is larger than the rubber hardness of the compressed rubber layer side. Is also formed small.
- the hardness of the adhesive rubber layer may be adjusted stepwise or continuously. In addition to making the stretched rubber layer low in hardness compared to the compressed rubber layer, in the adhesive rubber layer, the stretched rubber layer side (upper layer side) is also made lower in hardness than the compressed rubber layer side (lower layer side).
- both durability and fuel efficiency can be achieved even when driving in harsh conditions such as transmission belts, and the delamination of the stretch rubber layer and the compression rubber layer relative to the adhesive rubber layer and the core (core Line) and cracks in the stretched rubber layer can be suppressed.
- the belt is thin (compact)
- cracks in the stretched rubber layer and interfacial peeling between the core and the adhesive rubber layer can be effectively suppressed over a long period of time.
- the thickness of the transmission V-belt may be, for example, about 6.5 to 8.5 mm.
- the rubber hardness of the adhesive rubber layer is, for example, in the range of about 74 to 85 °, and in the adhesive rubber layer, the difference in rubber hardness between the stretch rubber layer side and the compression rubber layer side is about 2 to 12 ° from the core body. It may be.
- the adhesive rubber layer may be formed of a plurality of rubber layers, and the first adhesive rubber layer in contact with the stretch rubber layer may have a rubber hardness of about 74 to 82 °, and the second adhesive in contact with the compression rubber layer.
- the rubber hardness of the rubber layer may be about 77 to 85 °, and the difference in rubber hardness between the first adhesive rubber layer and the second adhesive rubber layer may be about 2 to 10 °.
- the rubber hardness of the stretch rubber layer may be in the range of about 83 to 89 °
- the rubber hardness of the compression rubber layer may be in the range of about 89 to 95 °
- the difference between the two rubber hardness is 3 It may be about ⁇ 10 °.
- the stretched rubber layer and the compressed rubber layer having such a rubber hardness relationship include, for example, 25 to 60 parts by mass of carbon black, 15 to 30 parts by mass of short fibers with respect to 100 parts by mass of a rubber component (chloroprene rubber and the like)
- the rubber composition may contain 1 to 20 parts by mass of a vulcanizing agent (metal oxide vulcanizing agent, etc.) and 2 to 5 parts by mass of bismaleimides, and may be formed from carbon black, bismaleimides and short fibers.
- the rubber hardness may be adjusted by containing at least one selected component in the compressed rubber layer in a larger proportion than the stretched rubber layer.
- the adhesive rubber layer may be, for example, 25 to 50 parts by mass of carbon black, 10 to 30 parts by mass of silica, 1 to 1 part of a vulcanizing agent (such as a metal oxide vulcanizing agent) per 100 parts by mass of a rubber component (such as chloroprene rubber). It may be formed of a rubber composition containing 20 parts by mass and 0.5 to 5 parts by mass of bismaleimides, and at least one component selected from carbon black, silica and bismaleimides may be present on the compressed rubber layer side. The rubber hardness may be adjusted by containing it in a small proportion on the stretched rubber layer side.
- the transmission V-belt may further have a cog at least on the inner peripheral surface side. Furthermore, at least one of the stretched rubber layer (the top surface of the stretched rubber layer) and the compressed rubber layer (the bottom surface of the compressed rubber layer, and the bottom surface of the cog when a cog is formed on the inner peripheral surface of the compressed rubber layer).
- a reinforcing cloth layer may be laminated on the rubber layer (particularly both rubber layers), and both side surfaces of each rubber layer may be exposed.
- Such a transmission V-belt is useful as a transmission belt or the like.
- the rubber hardness of each rubber layer is a value Hs (JIS A) measured in accordance with a spring hardness test (A type) defined in JIS K6301 (vulcanized rubber physical test method). May be simply described as rubber hardness.
- Hs JIS A
- the rubber hardness of the stretch rubber layer is H2
- the rubber hardness of the compression rubber layer is H3
- the rubber hardness of the stretch rubber layer side of the adhesive rubber layer is H1 2 . it may indicate at H1 3 the rubber hardness of the compression rubber layer side of the.
- the rubber hardness of the compression rubber layer is made larger than that of the stretch rubber layer, and in the adhesive rubber layer, the rubber hardness of the compression rubber layer side is made larger than that of the stretch rubber layer side.
- Both driving durability and fuel saving can be achieved.
- the belt is thin (compact) and is susceptible to buckling deformation and vibration, the delamination of the stretched rubber layer and the compressed rubber layer from the adhesive rubber layer and the core (core) Peeling and cracking of the stretched rubber layer can be suppressed.
- cracks in the stretched rubber layer and interfacial peeling between the core body and the adhesive rubber layer can be effectively suppressed over a long period of time.
- FIG. 1 is a schematic diagram for explaining a speed change mechanism of a belt type continuously variable transmission.
- FIG. 2 is a schematic perspective view showing an example of the transmission V-belt of the present invention.
- FIG. 3 is a schematic sectional view showing the transmission V-belt of FIG.
- FIG. 4 is a schematic diagram for explaining a transmission performance test method in the embodiment.
- FIG. 5 is a schematic diagram for explaining the durability running test method in the embodiment.
- FIG. 6 is a graph showing the results of the transmission performance test of the transmission V-belt in the example.
- FIG. 7 is a graph showing the results of a durability running test of the transmission V-belt in the example.
- the transmission V-belt of the present invention includes a core, an adhesive rubber layer in which at least a part of the core is embedded in the longitudinal direction of the belt, and a compression formed on one surface of the adhesive rubber layer. A rubber layer and a stretched rubber layer formed on the other surface of the adhesive rubber layer are provided.
- a V belt [wrapped V belt, low edge V belt, low edge cogged V belt (a low edge cogged V belt having a cog formed on the inner peripheral side of the low edge V belt, a low edge V belt).
- V-ribbed belts and the like V-ribbed belts and the like.
- a V belt or a V-ribbed belt having a transmission surface inclined in a V shape (or at a V angle) is preferable from the viewpoint of receiving a large lateral pressure from the pulley.
- a V-belt that is required to achieve a high level of fuel economy for example, a V-belt (for example, a low-edge cogged V-belt) used in a belt-type continuously variable transmission is particularly preferable.
- FIG. 2 is a schematic perspective view showing an example of a transmission V-belt (low edge cogged V-belt) according to the present invention
- FIG. 3 is a schematic cross-sectional view of the transmission V-belt of FIG. 2 cut in the belt longitudinal direction. is there.
- the transmission V-belt 1 has a plurality of cog mountain portions 1a formed at predetermined intervals along the longitudinal direction of the belt (A direction in the figure) on the inner peripheral surface of the belt body. is doing.
- the cross-sectional shape of the cog mountain portion 1a in the longitudinal direction is formed in a substantially semicircular shape (curved shape or wave shape), and the cross-sectional shape in a direction orthogonal to the longitudinal direction (width direction or B direction in the figure) is It is formed in a trapezoidal shape in which the belt width decreases from the belt outer peripheral side toward the inner peripheral side (cog mountain 1a side).
- each cog mountain portion 1a protrudes from the cog bottom portion 1b in the longitudinal direction (A direction) in the belt thickness direction so that the cross-sectional shape in the longitudinal direction (A direction) is a substantially semicircular shape. It is continuous along the direction (direction A).
- the transmission V-belt 1 has a laminated structure, and the reinforcing cloth 2, the stretch rubber layer 3, and the adhesive rubber layer 4 from the belt outer peripheral side toward the inner peripheral side (side where the cog mountain portion 1 a is formed).
- the compression rubber layer 5 and the reinforcing cloth (reinforcing cloth covering the cog mountain portion 1a and the cog bottom portion 1b) 6 are sequentially laminated. That is, the stretch rubber layer 3 and the compression rubber layer 5 are laminated via the adhesive rubber layer 4, and the reinforcing cloths 2 and 6 are laminated on the stretch rubber layer 3 and the compression rubber layer 5, respectively.
- a core body 4a is embedded in the adhesive rubber layer 4, and the cog portions (cog mountain portion 1a and cog bottom portion 1b) are formed in the compression rubber layer 5 by a cogging mold.
- the adhesive rubber layer (adhesive layer) is interposed between the stretched rubber layer and the compressed rubber layer to adhere the stretched rubber layer and the compressed rubber layer, and at least one of the cores is attached to the adhesive rubber layer (adhesive layer).
- the part is buried or in contact.
- This adhesive rubber layer is preferably formed of a vulcanized rubber composition containing a rubber component and a filler.
- the rubber component examples include known vulcanizable or crosslinkable rubber components and / or elastomers such as diene rubbers (for example, natural rubber, isoprene rubber, butadiene rubber, chloroprene rubber (CR), styrene butadiene rubber (SBR), Water of the diene rubbers such as vinylpyridine-styrene-butadiene copolymer rubber, acrylonitrile butadiene rubber (nitrile rubber); hydrogenated nitrile rubber (including mixed polymer of hydrogenated nitrile rubber and unsaturated carboxylic acid metal salt) Additives, etc.], olefin rubber [eg, ethylene- ⁇ -olefin rubber (ethylene- ⁇ -olefin elastomer), polyoctenylene rubber, ethylene-vinyl acetate copolymer rubber, chlorosulfonated polyethylene rubber, alkylated chloro Sulfonated polyethylene rubber, etc.]
- an ethylene- ⁇ -olefin elastomer ethylene-propylene copolymer (EPM), ethylene-propylene-diene terpolymer ( Ethylene- ⁇ -olefin rubbers such as EPDM) and chloroprene rubber are widely used, especially when used in high load environments such as transmission belts, mechanical strength, weather resistance, heat resistance, cold resistance, oil resistance, adhesion, etc.
- EPM ethylene-propylene copolymer
- EPDM ethylene-propylene-diene terpolymer
- chloroprene rubber is particularly preferable from the viewpoint of excellent wear resistance in addition to the above characteristics.
- the chloroprene rubber may be a sulfur-modified type or a non-sulfur-modified type.
- the proportion of the chloroprene rubber in the rubber component may be 50% by mass or more (particularly about 80 to 100% by mass), and 100% by mass (chloroprene rubber only) is particularly preferable.
- the filler examples include carbon black, silica, clay, calcium carbonate, talc, mica and the like.
- the filler often contains a reinforcing filler, and such reinforcing filler may be carbon black, reinforcing silica, or the like. Usually, the reinforcing property of silica is smaller than that of carbon black.
- These fillers can be used alone or in combination of two or more.
- the filler in order to dramatically improve fatigue fracture resistance and wear resistance, preferably contains at least a reinforcing filler (particularly carbon black), and carbon black and silica (for example, reinforcing silica) are included. It is also preferable to include.
- the average particle diameter of carbon black is, for example, about 5 to 200 nm, preferably about 10 to 150 nm, and more preferably about 15 to 100 nm. From the viewpoint of high reinforcing effect, the small particle diameter, for example, the average particle diameter is 5 to 38 nm.
- the carbon black may preferably be about 10 to 35 nm, more preferably about 15 to 30 nm. Examples of the carbon black having a small particle diameter include SAF, ISAF-HM, ISAF-LM, HAF-LS, HAF, and HAF-HS. These carbon blacks can be used alone or in combination.
- Carbon black can suppress deterioration in processability even when blended in large amounts, and can improve the mechanical properties (elastic modulus) of the adhesive rubber layer. Furthermore, carbon black can reduce the friction coefficient of the adhesive rubber layer and improve the wear resistance of the adhesive rubber layer. In addition, when the content of carbon black increases, the bending fatigue resistance may decrease.
- the proportion of carbon black can be selected from the range of about 20 to 100 parts by mass (for example, 20 to 80 parts by mass, preferably 20 to 60 parts by mass) with respect to 100 parts by mass of the rubber component. It may be about (for example, 25 to 50 parts by mass), preferably about 25 to 45 parts by mass (for example, 30 to 40 parts by mass). If the proportion of carbon black is too small, the elastic modulus may be insufficient and the fatigue fracture resistance and wear resistance may be reduced. If it is too large, the elastic modulus will be too high and the bending fatigue resistance may be reduced. There is.
- the filler preferably further contains silica (such as reinforcing silica).
- silica such as reinforcing silica
- Silica is a fine bulky white powder formed of silicic acid (anhydrous or hydrous silicic acid) and / or silicate, and since there are a plurality of silanol groups on its surface, a rubber component Can be chemically bonded.
- Silica includes dry silica, wet silica, surface-treated silica, and the like. Silica can also be classified into, for example, dry process white carbon, wet process white carbon, colloidal silica, precipitated silica, gel process silica (silica gel), etc., according to the classification in the production process. These silicas can be used alone or in combination of two or more. Of these, wet white carbon containing hydrous silicic acid as a main component is preferable because it has many surface silanol groups and strong chemical bonding with rubber.
- the average particle diameter of silica is, for example, about 1 to 1000 nm, preferably 3 to 300 nm, more preferably 5 to 100 nm (particularly 10 to 50 nm). If the particle size of the silica is too large, the mechanical properties of the adhesive rubber layer may be reduced, and if it is too small, it may be difficult to uniformly disperse.
- Silica may be non-porous or porous, but the nitrogen adsorption specific surface area by the BET method is, for example, 50 to 400 m 2 / g, preferably 70 to 350 m 2 / g, more preferably 100. It may be about ⁇ 300 m 2 / g (especially 150 to 250 m 2 / g). If the specific surface area is too large, it may be difficult to uniformly disperse, and if the specific surface area is too small, the mechanical properties of the adhesive rubber layer may be reduced.
- the ratio of silica is, for example, 5 to 35 parts by mass (eg 10 to 35 parts by mass), preferably 10 to 30 parts by mass (eg 15 to 25 parts by mass), more preferably 100 parts by mass of the rubber component. May be about 12 to 25 parts by mass (for example, 15 to 20 parts by mass). If the proportion of silica is too small, the effect of improving the adhesiveness may not be exhibited.
- the mass ratio of carbon black to silica (the former / the latter) can be selected from the range of about 40/60 to 100/0 (for example, 45/55 to 90/10), for example, 40/60 to 85/15 ( For example, it may be about 50/50 to 80/20), preferably about 60/40 to 75/25 (for example, 60/40 to 70/30).
- the proportion of silica is usually less than that of carbon black.
- 50 mass% or more may be sufficient as the ratio of carbon black with respect to the whole filler. If the proportion of carbon black is too small, the mechanical properties of the adhesive rubber layer may be reduced.
- the proportion (total proportion) of the filler can be selected from the range of about 30 to 100 parts by mass with respect to 100 parts by mass of the rubber component, for example, 30 to 75 parts by mass, preferably 35 to 70 parts by mass, and more preferably 40 parts. It may be about ⁇ 65 parts by mass (for example, 45 to 60 parts by mass). If the proportion of the filler is too small, the wear resistance may decrease due to a decrease in the elastic modulus. Conversely, if it is too large, the elastic modulus will be too high and heat will be generated, and the stretched rubber layer and the compressed rubber layer will crack. May occur early.
- the rubber composition for forming the adhesive rubber layer includes a vulcanizing agent or a crosslinking agent, a co-crosslinking agent, a vulcanization aid, a vulcanization accelerator, a vulcanization retarder, a metal oxide (for example, as necessary) Zinc oxide, magnesium oxide, lead oxide, calcium oxide, barium oxide, iron oxide, copper oxide, titanium oxide, aluminum oxide, etc.), softener (oils such as paraffin oil and naphthenic oil), processing agent or processing Auxiliaries (fatty acids such as stearic acid, fatty acid metal salts such as metal stearate, fatty acid amides such as stearic acid amide, wax, paraffin, etc.), adhesion improver [resorcin-formaldehyde cocondensate (RF condensate), Amino resins (condensates of nitrogen-containing cyclic compounds and formaldehyde such as hexamethylol melamine, hexaal
- the metal oxide may act as a crosslinking agent.
- the resorcin-formaldehyde cocondensate and amino resin may be an initial condensate (prepolymer) of a nitrogen-containing cyclic compound such as resorcin and / or melamine and formaldehyde.
- the vulcanizing agent or crosslinking agent conventional components can be used depending on the type of rubber component.
- the metal oxide vulcanizing agent magnesium oxide, zinc oxide, lead oxide, etc.
- organic peroxide diacyl
- sulfur vulcanizing agents sulfur vulcanizing agents and the like.
- the sulfur-based vulcanizing agent include powdered sulfur, precipitated sulfur, colloidal sulfur, insoluble sulfur, highly dispersible sulfur, sulfur chloride (sulfur monochloride, sulfur dichloride, etc.), and the like.
- These crosslinking agents or vulcanizing agents may be used alone or in combination of two or more.
- a metal oxide magnesium oxide, zinc oxide, etc.
- the metal oxide may be used in combination with other vulcanizing agents (such as sulfur-based vulcanizing agents), and the metal oxide and / or sulfur-based vulcanizing agent may be used alone or in combination with a vulcanization accelerator. May be used.
- the proportion of the vulcanizing agent can be selected from a range of about 1 to 20 parts by mass with respect to 100 parts by mass of the rubber component depending on the types of the vulcanizing agent and the rubber component.
- the ratio of the metal oxide as the vulcanizing agent is 1 to 20 parts by weight, preferably 3 to 17 parts by weight, more preferably 5 to 15 parts by weight (for example, 7 to 13 parts) with respect to 100 parts by weight of the rubber component.
- the ratio of the organic peroxide is 1 to 8 parts by weight, preferably 1.5 to 5 parts by weight, more preferably 2 to 4.5 parts by weight based on 100 parts by weight of the rubber component. It can be selected from a range of about part by mass.
- co-crosslinking agent crosslinking aid or co-vulcanizing agent co-agent
- crosslinking aids such as polyfunctional (iso) cyanurates [for example, triallyl isocyanurate (TAIC), triallyl cyanurate ( TAC), etc.], polydienes (eg, 1,2-polybutadiene, etc.), metal salts of unsaturated carboxylic acids [eg, (meth) acrylic acid polyvalent metals such as zinc (meth) acrylate, magnesium (meth) acrylate, etc.
- oximes for example, quinonedioxime, etc.
- guanidines for example, diphenylguanidine, etc.
- polyfunctional (meth) acrylates for example, ethylene glycol di (meth) acrylate, butanediol di (meth) acrylate, etc.
- Alkane polyol poly (meth) acrylates such as pentaerythritol tetra (meth) acrylate]
- bismaleimides aliphatic bismaleimides such as N, N′-1,2-ethylenedimaleimide, N, N′-hexamethylene
- Alkylene bismaleimides such as bismaleimide, 1,6′-bismaleimide- (2,2,4-trimethyl) cyclohexane; arene bismaleimides or aromatic bismaleimides such as N, N′-m-
- crosslinking aids can be used alone or in combination of two or more.
- polyfunctional (iso) cyanurates, polyfunctional (meth) acrylates, bismaleimides (arene bismaleimides such as N, N′-m-phenylene dimaleimide or aromatic bismaleimides) are preferred, Bismaleimides are often used.
- a crosslinking aid for example, bismaleimides
- the degree of crosslinking can be increased and adhesive wear and the like can be prevented.
- the ratio of the co-crosslinking agent (cross-linking aid) such as bismaleimides can be selected from the range of about 0.1 to 10 parts by mass with respect to 100 parts by mass of the rubber component in terms of solid content. Even if it is about 6 parts by mass, preferably about 0.5 to 5 parts by mass (eg 1 to 5 parts by mass), more preferably about 1.5 to 3 parts by mass (eg 1.5 to 2.5 parts by mass) Usually, it may be about 1 to 3 parts by mass (for example, 1 to 2.5 parts by mass).
- vulcanization accelerator examples include thiuram accelerators [for example, tetramethylthiuram monosulfide (TMTM), tetramethylthiuram disulfide (TMTD), tetraethylthiuram disulfide (TETD), tetrabutylthiuram disulfide (TBTD).
- TMTM tetramethylthiuram monosulfide
- TMTD tetramethylthiuram disulfide
- TETD tetraethylthiuram disulfide
- TBTD tetrabutylthiuram disulfide
- thiazole accelerators eg, 2-mercaptobenzothiazol, 2 -Zinc salts of mercaptobenzothiazol, 2-mercaptothiazoline, dibenzothiazyl disulfide, 2- (4'-morpholinodithio) benzothiazole, etc.
- sulfenamide accelerators for example, N-cyclohexyl-2 -Benzothiazylsulfe Amides (CBS), N, N′-dicyclohexyl-2-benzothiazylsulfenamide, etc.]
- guanidines diphenylguanidine, di-tolylguanidine, etc.
- urea-based or thiourea-based accelerators for example, ethylenethiourea, etc.
- the ratio of the vulcanization accelerator is, for example, 0.1 to 15 parts by mass (for example, 0.3 to 10 parts by mass), preferably 0.5 to 5 parts by mass with respect to 100 parts by mass of the rubber component in terms of solid content. It may be about (for example, 0.5 to 3 parts by mass) or about 0.3 to 2.5 parts by mass (for example, 0.5 to 1.5 parts by mass).
- the ratio of the softening agent is, for example, 1 to 30 parts by mass (eg 3 to 20 parts by mass), preferably 3 to 10 parts by mass (100 parts by mass with respect to the total amount of rubber components). For example, it may be about 3 to 8 parts by mass.
- the ratio of the processing agent or processing aid eg, stearic acid
- it may be about 0.5 to 3 parts by mass), more preferably about 1 to 3 parts by mass (for example, 1.5 to 2.5 parts by mass).
- the ratio of the adhesion improver is 0.1 to 20 parts by mass (for example, 0.2 to 10 parts by mass), preferably 100 parts by mass of the rubber component. May be about 0.3 to 5 parts by mass (eg 0.5 to 2.5 parts by mass), more preferably about 0.5 to 3 parts by mass (eg 0.5 to 1.5 parts by mass). Good.
- the proportion of the antioxidant is, for example, 0.5 to 15 parts by weight, preferably 1 to 10 parts by weight, more preferably 2.5 to 7.5 parts by weight (particularly 3 parts by weight) with respect to 100 parts by weight of the total amount of rubber components. About 7 parts by mass).
- core wires twisted cords
- the cores are arranged to extend in the longitudinal direction of the belt, and are usually arranged to extend in parallel at a predetermined pitch in parallel with the longitudinal direction of the belt.
- the core body or the core wire only needs to be partially embedded in the adhesive rubber layer, and from the point that durability can be improved, the core wire is embedded in the adhesive rubber layer (the entire core wire is the adhesive rubber layer In a completely embedded form).
- fibers constituting the core wire examples include polyolefin fibers (polyethylene fibers, polypropylene fibers, etc.), polyamide fibers (polyamide 6 fibers, polyamide 66 fibers, polyamide 46 fibers, aramid fibers, etc.), polyester fibers (polyalkylene arylate series).
- Fiber [poly C 2-4 alkylene C 6-14 arylate fiber such as polyethylene terephthalate (PET) fiber, polyethylene naphthalate (PEN) fiber, etc.], vinylon fiber, polyvinyl alcohol fiber, polyparaphenylene benzobisoxazole ( Synthetic fibers such as PBO) fibers; natural fibers such as cotton, hemp and wool; inorganic fibers such as carbon fibers are widely used. These fibers can be used alone or in combination of two or more.
- PET polyethylene terephthalate
- PEN polyethylene naphthalate
- Synthetic fibers such as PBO
- natural fibers such as cotton, hemp and wool
- inorganic fibers such as carbon fibers are widely used.
- polyester fibers polyalkylene arylate fibers mainly composed of C 2-4 alkylene arylates such as ethylene terephthalate and ethylene-2,6-naphthalate, polyamide fibers (aramids) Synthetic fibers such as fibers) and inorganic fibers such as carbon fibers are widely used, and polyester fibers (particularly polyethylene terephthalate fibers and polyethylene naphthalate fibers) and polyamide fibers (particularly aramid fibers) are preferred.
- the fiber may be a multifilament yarn.
- the fineness of the multifilament yarn may be, for example, about 2000 to 10000 denier (particularly 4000 to 8000 denier).
- the multifilament yarn may contain, for example, about 100 to 5,000 monofilament yarns, preferably about 500 to 4,000, more preferably about 1,000 to 3,000 monofilament yarns. May be.
- the core wire usually a twisted cord using multifilament yarn (for example, various twists, single twists, rung twists, etc.) can be used.
- the average wire diameter (fiber diameter of the twisted cord) of the core wire may be, for example, 0.5 to 3 mm, preferably 0.6 to 2 mm, more preferably about 0.7 to 1.5 mm. Good.
- the core wire may be surface-treated in order to improve the adhesion with the adhesive rubber layer.
- the surface treatment agent for example, an RFL liquid containing resorcin (R), formaldehyde (F) and rubber or latex (L) (for example, resorcin (R) and formaldehyde (F) are condensates (RF condensates).
- the rubber component for example, RFL liquid containing vinylpyridine-styrene-butadiene copolymer rubber), epoxy compound, polyisocyanate compound, silane coupling agent, the rubber component and silica (for example, surface silanol group) And a vulcanized rubber composition containing a wet process white carbon mainly composed of hydrous silicic acid, which is advantageous for enhancing the chemical bond strength with rubber.
- surface treatment agents may be used alone or in combination of two or more thereof, and may be sequentially treated with the same or different surface treatment agent a plurality of times.
- the core wire is preferably bonded with at least an RFL solution.
- the hardness H1 of the adhesive rubber layer is high on the compressed rubber layer side and low on the stretched rubber layer side.
- the rubber hardness H1 of the adhesive rubber layer may be reduced stepwise (or layered) or continuously as it goes from the compressed rubber layer side to the stretched rubber layer side.
- At least part of which is embedded in the adhesive rubber layer forms the core (core wire), rubber hardness H1 2 than core decompression rubber layer side (top side or outer circumferential side), usually, the compression rubber layer side ( It is formed stepwise or continuously smaller (H1 2 ⁇ H1 3 ) than the rubber hardness H1 3 on the lower surface side or the inner peripheral side.
- the hardness H1 of the adhesive rubber layer can be expressed as a rubber hardness having a predetermined distribution width (range), and a weighted average based on the average rubber hardness (for example, the hardness of a plurality of rubber layers and the thickness of each layer). (Rubber hardness).
- Such an adhesive rubber layer may include at least a plurality of adhesive rubber layers having different rubber hardnesses, for example, a first adhesive rubber layer in contact with the stretch rubber layer, and a second adhesive rubber layer in contact with the compression rubber layer.
- the core is interposed between the first adhesive rubber layer and the second adhesive rubber layer in direct contact with these adhesive rubber layers or through one or more intermediate rubber layers. Also good.
- the adhesive rubber layer can be formed by changing a predetermined component that affects the hardness of the rubber layer and its quantitative ratio.
- the adhesive rubber layer may be formed by increasing the content of softening components such as a softener and a plasticizer on the stretched rubber layer side rather than the compressed rubber layer side.
- the adhesive rubber layer may be formed by reducing the amount on the stretched rubber layer side rather than the compressed rubber layer side.
- the filler may contain at least a reinforcing filler (such as carbon black), or may include a reinforcing filler (such as carbon black) and an inorganic filler (such as silica such as reinforcing silica).
- the reinforcing filler may contain carbon black and reinforcing silica.
- the rubber hardness H1 of the adhesive rubber layer is often adjusted by the content of at least one component selected from fillers containing at least carbon black and bismaleimides. More specifically, at least one component selected from carbon black, silica (such as reinforcing silica) and co-crosslinking agent (such as bismaleimides) (particularly at least carbon black and co-crosslinking agent (such as bismaleimides)). ) Is increased in the second adhesive rubber layer in contact with the compression rubber layer rather than in the first adhesive rubber layer in contact with the extension rubber layer, so that the rubber hardness on the compression rubber layer side is higher than that on the extension rubber layer side. Can be bigger.
- the filler is, for example, 30 to 75 parts by mass, preferably 35 to 70 parts by mass, and more preferably 100 parts by mass of the rubber component (chloroprene rubber and the like). It may be contained in a proportion of about 40 to 65 parts by mass (for example, 45 to 60 parts by mass).
- carbon black in the filler is, for example, 20 to 50 parts by mass (for example, 25 to 50 parts by mass), preferably 25 to 45 parts by mass (for example, relative to 100 parts by mass of the rubber component (chloroprene rubber or the like).
- silica is, for example, 10 to 30 parts by mass, preferably 12 to 25 parts by mass (for example, 15 to 20 parts by mass). It may be included in a proportion.
- the content of the vulcanizing agent is, for example, 1-20 parts by mass (eg, 3-17 parts by mass) with respect to 100 parts by mass of the rubber component (chloroprene rubber, etc.) Preferably, it may be about 5 to 15 parts by mass (for example, 7 to 13 parts by mass).
- the content of the co-crosslinking agent bismaleimides and the like is, for example, 0.3 to 7 parts by mass (for example, 0 0.5-5 parts by mass), preferably about 0.7-4 parts by mass (eg, 1-3 parts by mass).
- the first adhesive rubber layer in contact with the stretch rubber layer has a filler of, for example, 25 to 65 parts by mass (for example, 30 to 62 parts) with respect to 100 parts by mass of the rubber component (chloroprene rubber or the like). Part by mass), preferably 40 to 60 parts by mass (for example, 45 to 55 parts by mass).
- the content of carbon black is, for example, 20 to 50 parts by mass (eg 25 to 45 parts by mass), preferably 30 to 40 parts by mass (eg 30 to 30 parts by mass) with respect to 100 parts by mass of the rubber component (chloroprene rubber etc.).
- the content of silica is, for example, 5 to 30 parts by mass (eg 10 to 25 parts by mass), preferably 12 to 23 parts by mass (eg 15 to 15 parts by mass). 20 parts by mass).
- the content of the co-crosslinking agent (bismaleimides, etc.) with respect to 100 parts by mass of the rubber component (chloroprene rubber, etc.) is, for example, 0.3-5 parts by mass (eg 0.5-3 parts by mass), preferably May be about 0.7 to 2.5 parts by mass (eg, 1 to 2 parts by mass).
- the content of the vulcanizing agent may be the same as the content in the adhesive rubber layer.
- the second adhesive rubber layer in contact with the compression rubber layer is, for example, 45 to 70 parts by mass, preferably 50 to 65 parts by mass (for example, 50 to 65 parts by mass) with respect to 100 parts by mass of the rubber component (chloroprene rubber or the like).
- the carbon black may be contained in a proportion of about 55 to 65 parts by mass, for example, 30 to 60 parts by mass (eg 30 to 50 parts by mass), preferably 35 to 50 parts by mass (eg 35 to 45 parts by mass).
- silica (reinforcing silica, etc.) may be contained, for example, at a ratio of about 10 to 30 parts by mass (for example, 15 to 25 parts by mass).
- the content of the co-crosslinking agent is, for example, 1 to 7 parts by mass (for example, 1.5 to 5 parts by mass), preferably 1 with respect to 100 parts by mass of the rubber component (chloroprene rubber or the like). It may be about 5 to 4.5 parts by mass (for example, 2 to 4 parts by mass).
- the content of the vulcanizing agent may be the same as the content in the adhesive rubber layer.
- the rubber hardness H1 of the adhesive rubber layer may be, for example, in the range of 70 to 85 ° (eg, 72 to 84 °), preferably 73 to 83 ° (eg, 74 to 82 °). It may be in the range of about 85 ° (for example, 75 to 84 °), preferably about 78 to 83 ° (for example, 80 to 82 °).
- it may be about 74 to 82 ° (for example, 74 to 80 °), or may be about 76 to 83 ° (for example, 80 to 82 °).
- the rubber hardness of the compression rubber layer (toward the bottom surface or the inner peripheral side) (for example, rubber hardness of the second adhesive rubber layer) H1 3, rather than the rubber hardness of the extensible rubber layer side (top side or outer circumferential side) It may be larger, for example, 77 to 85 ° (eg, 78 to 85 °), preferably 78 to 84 ° (eg, 79 to 83 °), and more preferably about 80 to 84 ° (eg, 81 to 83 °). It may be.
- Stretching rubber layer side difference of the rubber hardness H1 3 between the rubber hardness H1 2 and the compression rubber layer side (inner peripheral side) of the (outer peripheral side) ( ⁇ (H1 3 -H1 2)) is, for example, 1 ⁇ 12 ° ( For example, it may be 2 to 12 °), preferably 2 to 10 ° (eg 3 to 9 °), more preferably about 2 to 8 °.
- the hardness (or average rubber hardness) H1 of the adhesive rubber layer is usually lower than the rubber hardness H2 of the stretched rubber layer and the rubber hardness H3 of the compressed rubber layer, and the rubber hardness H2 of the stretched rubber layer is compressed. It is formed lower than the rubber hardness H3 of the rubber layer (H1 ⁇ H2 ⁇ H3).
- Relates rubber hardness H1 of the adhesive rubber layer, (a rubber hardness of the extensible rubber layer side (outer peripheral side)) H1 2 rubber hardness of the first adhesive rubber layer in contact with the extensible rubber layer is equivalent to the rubber hardness H2 of stretching rubber layer It may be present (H1 2 ⁇ H2) and is usually lower than the rubber hardness H2 (H1 2 ⁇ H2).
- rubber hardness of the compression rubber layer side (inner peripheral side)) rubber hardness of the second adhesive rubber layer in contact with the compressed rubber layer H1 3 may be the same as the hardness H3 of the compression rubber layer (H1 3 ⁇ H3) Usually, it is often lower than the rubber hardness H3 (H1 3 ⁇ H3).
- the average thickness of the adhesive rubber layer can be selected according to the type of transmission V-belt, and is, for example, 0.2 to 3 mm (for example, 0.3 to 2.5 mm), preferably 0.4 to 2.2 mm (for example, 0.6 to 2 mm), more preferably about 0.8 to 1.5 mm (for example, 0.8 to 1.4 mm).
- the average thickness of the adhesive rubber layer is, for example, 0.1 to 2.5 mm (for example, 0.2 to 2.0 mm), preferably 0.3 to 1.5 mm (for example, 0.4 to 1.0 mm).
- the vulcanized rubber composition for forming the stretched rubber layer (back rubber layer or back layer) and the compressed rubber layer (inner rubber layer or inner layer) is the same component as the vulcanized rubber composition of the adhesive rubber layer,
- rubber components chloroprene rubber, EPDM, etc.
- vulcanizing agents or crosslinking agents metal oxides such as magnesium oxide and zinc oxide, sulfur vulcanizing agents such as sulfur
- co-crosslinking agents or crosslinking aids N , N'-m-phenylene dimaleimide and other bismaleimides
- vulcanization accelerators TMTD, DPTT, CBS, etc.
- fillers carbon black, silica, clay, calcium carbonate, talc, mica, etc.
- softeners Olenic oils
- processing agents or processing aids stearic acid, metal stearate, wax, paraffin, etc.
- anti-aging agents adhesion improvers, colorants
- It may contain
- the vulcanized rubber composition for forming the stretched rubber layer and the compressed rubber layer may contain short fibers.
- the same fibers as the fibers constituting the core can be used.
- the short fiber formed with the said fiber can be used individually or in combination of 2 or more types.
- synthetic fibers and natural fibers in particular polyester fibers mainly composed of C 2-4 alkylene C 6-12 arylates such as ethylene terephthalate and ethylene-2,6-naphthalate (polyalkylene arylates) Fibers), synthetic fibers such as polyamide fibers (such as aramid fibers), inorganic fibers such as carbon fibers, etc., among which rigid, high-strength and modulus fibers such as polyester fibers (particularly polyethylene terephthalate fibers, polyethylene fibers).
- Aramid short fibers also have high wear resistance. Therefore, it is preferable that the short fiber includes at least an aramid fiber.
- Aramid fibers are commercially available, for example, under the trade names “Conex”, “Nomex”, “Kevlar”, “Technola”, “Twaron”, and the like.
- the average fiber diameter of the short fibers may be about 2 ⁇ m or more, for example, 2 to 100 ⁇ m, preferably 3 to 50 ⁇ m (for example 5 to 50 ⁇ m), more preferably 7 to 40 ⁇ m (particularly 10 to 30 ⁇ m).
- the average length of the short fibers is, for example, 1 to 20 mm (for example, 1.2 to 20 mm), preferably 1.3 to 15 mm (for example, 1.5 to 10 mm), and more preferably 2 to 5 mm (for example, 2.5 to 4 mm). ) Degree.
- the short fibers may be subjected to adhesion treatment (or surface treatment) by a conventional method. Further, the short fiber may be protruded from the surface by polishing the surface (friction transmission surface) of the belt.
- the average protruding height of the short fibers may be about 50 ⁇ m or more (for example, 50 to 200 ⁇ m).
- the short fibers may be oriented in the belt width direction and embedded or contained in the stretched rubber layer and the compressed rubber layer.
- the proportion of the short fibers can be selected from the range of about 5 to 50 parts by mass with respect to 100 parts by mass of the rubber component, and is usually 5 to 40 parts by mass (for example, 10 to 35 parts by mass), preferably 15 to 35 parts by mass. Part (for example, 15 to 30 parts by mass), more preferably about 20 to 30 parts by mass (for example, 20 to 25 parts by mass).
- rubber component rubber of the same type or the same type (diene rubber, chloroprene rubber, etc.) as the rubber component of the rubber composition of the adhesive rubber layer is often used.
- each component may be selected from the same range as the rubber composition of the adhesive rubber layer.
- the filler ratio can be selected from a range of about 10 to 100 parts by mass (for example, 15 to 80 parts by mass) with respect to 100 parts by mass of the rubber component (chloroprene rubber or the like). Usually, it may be about 20 to 70 parts by mass (for example, 25 to 60 parts by mass), preferably about 30 to 55 parts by mass (for example, 30 to 50 parts by mass).
- the filler at least carbon black is often used, and silica may be used in combination, but silica is not always necessary.
- the ratio of the vulcanizing agent is 1 to 20 parts by mass (for example, 3 to 17 parts by mass, preferably 5 to 15 parts by mass, more preferably 7 parts by mass with respect to 100 parts by mass of the rubber component. (About 13 mass parts).
- the ratio of the co-crosslinking agent or crosslinking aid can be selected from the range of about 1.5 to 7 parts by mass with respect to 100 parts by mass of the rubber component, and usually 2 to 5 parts by mass (for example, 2 0.5 to 4 parts by mass), preferably about 2.5 to 3.5 parts by mass.
- the rubber hardness H2 of the stretch rubber layer is formed lower than the rubber hardness H3 of the compression rubber layer (H2 ⁇ H3).
- the hardness of these rubber layers can be adjusted, for example, by changing a predetermined component that affects the hardness of the rubber layer and its quantitative ratio in the rubber composition of the stretched rubber layer and the compressed rubber layer.
- the content of softening components such as softeners and plasticizers may be adjusted by increasing the stretched rubber layer rather than the compressed rubber layer.
- the content of at least one component selected from the above may be adjusted by reducing the stretched rubber layer rather than the compressed rubber layer.
- At least one component selected from reinforcing fillers such as carbon black
- co-crosslinking agents such as bismaleimides
- short fibers in particular, at least one component selected from carbon black and short fibers
- the rubber composition of the stretched rubber layer contains 15 to 50 parts by mass (for example, 20 to 40 parts by mass), preferably 25 to 45 parts by mass of filler (carbon black and the like) with respect to 100 parts by mass of the rubber component (chloroprene and the like). Part (for example, 30 to 40 parts by mass).
- the short fiber content is 5 to 35 parts by mass (eg 10 to 35 parts by mass), preferably 15 to 30 parts by mass (eg 15 to 25 parts by mass) with respect to 100 parts by mass of the rubber component (chloroprene rubber or the like). Part) degree.
- the rubber composition of the compression rubber layer contains 20 to 70 parts by mass (for example, 25 to 60 parts by mass), preferably 35 to 55 parts by weight of filler (carbon black or the like) with respect to 100 parts by mass of the rubber component (chloroprene rubber or the like). It may be contained at a ratio of about part by mass (for example, 40 to 50 parts by mass).
- the content of the short fiber is 10 to 40 parts by mass (for example, 15 to 35 parts by mass), preferably 20 to 35 parts by mass (for example, 20 to 30 parts by mass) with respect to 100 parts by mass of the rubber component (chloroprene rubber or the like). Part) degree.
- the contents of the vulcanizing agent (metal oxide vulcanizing agent, etc.) and the co-crosslinking agent or crosslinking auxiliary agent (bismaleimides, etc.) were the same in the rubber composition of the stretch rubber layer and the compression rubber layer, respectively.
- the content of the compressed rubber layer may be larger than that of the stretched rubber layer.
- the rubber hardness H2 of the stretched rubber layer is, for example, 80 to 92 ° (eg, 81 to 92 °), preferably 82 to 92 ° (eg, 82 to 90 °), and more preferably 83 to 90 ° (eg, 83). About 89 °) or about 80-86 ° (for example, 82-85 °).
- the rubber hardness H3 of the compressed rubber layer is, for example, about 86 to 98 ° (eg, 87 to 97 °), preferably 88 to 96 ° (eg, 89 to 95 °), and more preferably about 88 to 95 °. Alternatively, it may be about 86 to 95 ° (for example, 86 to 93 °), preferably about 87 to 92 ° (for example, 88 to 91 °).
- the difference in rubber hardness ( ⁇ (H3-H2)) between the stretched rubber layer and the compressed rubber layer is, for example, 2 to 12 ° (eg, 3 to 11 °), preferably 3 to 10 ° (eg, 4 to 9). °), more preferably about 4 to 8 ° (for example, 5 to 7 °).
- the average thickness of the stretched rubber layer can be selected according to the type of transmission V-belt, and is, for example, 0.6 to 10 mm (for example, 0.8 to 7 mm), preferably 1 to 6.5 mm (for example, 1.2). To 6 mm), more preferably about 1.4 to 5.2 mm (for example, 1.6 to 5 mm), and the average thickness of the compressed rubber layer is, for example, 2 to 25 mm depending on the type of belt. (For example, 3 to 20 mm), preferably 3 to 18 mm (for example, 3 to 16 mm), more preferably about 4 to 15 mm (for example, 5 to 12 mm).
- the average thickness of the stretched rubber layer is, for example, 0.4 to 5 mm (for example, 0.5 to 4 mm), preferably 0.6 to 3 mm (for example, 0.7 to
- the average thickness of the compressed rubber layer is, for example, about 1 to 10 mm (for example, 1.5 to 9 mm), preferably about 2 to 8 mm (for example, 3 to 7 mm). Also good.
- the cog formed in the cog mountain part and the cog valley part is formed in the inner peripheral surface side of the compression rubber layer of this aspect.
- the shape of the cogs is not particularly limited, and may be a curved wave shape, for example.
- the reinforcing fabric layer is not always necessary. Also, when a reinforcing cloth layer is provided, the reinforcing cloth forming the reinforcing cloth layer is made of both an extended rubber layer and a compressed rubber layer (a cog when the cog is formed integrally with the compressed rubber layer) (extended rubber layer).
- the upper surface and the lower surface of the compressed rubber layer) are not limited to the form of lamination.
- a reinforcing fabric may be laminated on the surface of one of the stretched rubber layer and the compressed rubber layer (including cogs), and a reinforcing layer is provided on the compressed rubber layer and / or the stretched rubber layer.
- An embedded form for example, a form described in Japanese Patent Application Laid-Open No.
- the reinforcing cloth is laminated on the surface of at least one of the stretched rubber layer and the compressed rubber layer (the upper surface of the stretched rubber layer and / or the lower surface of the compressed rubber layer), for example, the upper surface of the stretched rubber layer and the compressed rubber.
- the layers are stacked on both sides.
- the reinforcing cloth can be formed of, for example, a cloth material (preferably a woven cloth) such as a woven cloth, a wide angle sail cloth, a knitted cloth, and a non-woven cloth.
- a cloth material preferably a woven cloth
- an adhesive treatment for example, treatment with an RFL liquid (immersion treatment, etc.)
- a friction treatment in which adhesive rubber is rubbed into the cloth material, or the adhesive rubber and the cloth material are laminated (coated) and then laminated or embedded in the compressed rubber layer and / or the stretched rubber layer in the above-described form. May be.
- the average thickness of the transmission V-belt of the present invention is, for example, 12 mm or less (for example, 3 to 12 mm), preferably 10 mm or less (for example, 5 to 10 mm), more preferably 9 mm or less (for example, 6 to 9 mm). It may be about 6.5 to 8.5 mm.
- the thickness of the transmission V-belt means the thickness of the entire belt.
- the method for producing the transmission V-belt of the present invention is not particularly limited, and a conventional method can be used in accordance with the type of the belt with respect to the laminating step of each layer (the method for producing the belt sleeve).
- a typical manufacturing method of the cogd V belt will be described.
- a laminated body of a reinforcing cloth (under cloth) and a compressed rubber layer sheet (unvulcanized rubber sheet) is used, and the reinforcing cloth is used as a tooth part.
- a pad that is not vulcanized and is in a semi-vulcanized state is prepared. You may cut
- a cylindrical mold is covered with an inner mother die in which teeth and grooves are alternately arranged, engaged with the teeth and grooves, a cog pad is wound, and joints are made at both ends (particularly at the top of the cog crest).
- the second adhesive rubber layer sheet lower adhesive rubber: unvulcanized rubber sheet
- the core wire twisted cord
- a first adhesive rubber layer sheet upper adhesive rubber: unvulcanized rubber sheet
- a stretch rubber layer sheet unvulcanized rubber sheet
- a reinforcing cloth upper cloth
- the jacket is put on the molded body, the mold is placed in a vulcanizing can, and vulcanized at a temperature of about 120 to 200 ° C. (especially 150 to 180 ° C.) to prepare a belt sleeve. Then, it cuts into V shape using a cutter etc. *
- the adhesive rubber layer can be formed of a plurality of adhesive rubber layer sheets, and the core wire (twisted cord) that forms the core is formed of a plurality of adhesive rubber layer sheets according to the position embedded in the adhesive rubber layer. Spinning may be performed in association with the stacking order. Further, as described above, it is not always necessary to form the cogs, and the reinforcing cloth (lower cloth and upper cloth) is not necessarily required.
- Chloroprene rubber “PM-40” manufactured by Denki Kagaku Kogyo Co., Ltd. Carbon black: “Seast 3” manufactured by Tokai Carbon Co., Ltd. Silica: “Nipsil VN3” manufactured by Tosoh Silica Corporation Naphthenic oil: “NS-900” manufactured by Idemitsu Kosan Co., Ltd. Magnesium oxide resorcin / formalin copolymer (resorcinol resin): resorcinol less than 20%, formalin less than 0.1% anti-aging agent: Seiko Chemical Co., Ltd.
- Nonflex OD3 Zinc oxide Vulcanization accelerator TMTD: Tetramethylthiuram disulfide N, N'-m-phenylenedimaleimide: "Barunok PM” manufactured by Ouchi Shinsei Chemical Co., Ltd.
- Stearic acid hexamethoxymethylolmelamine Aramid short fiber “Conex short fiber” manufactured by Teijin Techno Products Limited, average fiber length 3 mm, average fiber diameter 14 ⁇ m, RFL solution (2.6 parts of resorcin, 1.4 parts of 37% formalin) Short fiber having a solid content of 6% by mass bonded with vinyl pyridine-styrene-butadiene copolymer latex (Nippon Zeon Co., Ltd.
- Polyester short fiber Teijin 3mm average short fiber length manufactured by Techno Products
- Sulfur core wire Total denier 6,000 twisted cord obtained by twisting 1,000 denier PET fibers in a 2 ⁇ 3 twist configuration with an upper twist factor of 3.0 and a lower twist factor of 3.0.
- the transmission performance test was performed using a two-axis running test machine including a driving (DR) pulley 22 having a diameter of ⁇ 95 mm and a driven (DN) pulley 23 having a diameter of ⁇ 95 mm.
- DR driving
- DN driven
- a low-edge cogged V-belt 21 is hung on each pulley 22 and 23, the rotational speed of the drive pulley 22 is 4,500 rpm, a 0.2 kN axial load is applied to the driven pulley 23, and the ambient temperature is room temperature (about 20 ° C.).
- the low-edge cogged V-belt 21 was caused to travel by applying a load of 2.5 Nm with a load device (power generation device).
- the transmission efficiency is an index for the belt to transmit the rotational torque from the drive pulley to the driven pulley, and the higher the transmission efficiency, the smaller the belt transmission loss and the better the fuel efficiency.
- the rotational torque T 1 of the driving pulley can be expressed by ⁇ 1 ⁇ Te ⁇ r 1 .
- Te is an effective tension obtained by subtracting the loose side tension (tension on the side where the belt faces the driven pulley) from the tension side tension (tension on the side where the belt faces the driving pulley).
- the rotational torque T 2 of the driven pulley is represented by ⁇ 2 ⁇ Te ⁇ r 2 .
- the transmission efficiency T 2 / T 1 is calculated by dividing the rotational torque T 2 of the driven pulley by the rotational torque T 1 of the drive pulley, and can be expressed by the following equation.
- the value of transmission efficiency is 1 if there is no transmission loss, and the value decreases if there is a transmission loss. That is, the closer to 1, the smaller the belt transmission loss and the better the fuel economy.
- the endurance running test was performed using a two-axis running test machine including a driving (DR) pulley 27 having a diameter of ⁇ 50 mm and a driven (DN) pulley 28 having a diameter of ⁇ 130 mm.
- a V-belt 26 is hung on each of the pulleys 27 and 28, a rotational speed of the driving pulley 27 is 6,000 rpm, an axial load of 0.4 kN is applied to the driven pulley 28, and the load device (power generation is performed at an ambient temperature of 80 ° C.
- the device was applied with a load of 5.0 Nm and the V-belt 26 was allowed to travel for a maximum of 24 hours.
- the drive pulley 27 rotates for 20 seconds at a rotation speed of 6,000 rpm, and after this rotation, a variable rotation that increases or decreases the rotation speed by 20% in 20 seconds, and after this variable rotation, in 20 seconds.
- the rotation returning to 6,000 rpm was defined as one rotation cycle, and this cycle was repeated for 60 minutes.
- Examples 1 to 11 and Comparative Examples 1 to 4 (Formation of rubber layer)
- the rubber compositions in Table 1 (adhesive rubber layer) and Table 2 (compressed rubber layer and stretched rubber layer) were each kneaded using a known method such as a Banbury mixer, and the kneaded rubber was passed through a calender roll.
- Rolled unvulcanized rubber sheets (adhesive rubber layer sheet, compressed rubber layer sheet, stretch rubber layer sheet).
- the rubber composition used for the adhesive rubber layer is shown in Table 1 with vulcanized rubber properties (rubber hardness and thickness).
- a cog pad is prepared, a cylindrical mold is covered with an inner mother die in which convex portions and concave portions are alternately arranged, the cog pad is wound around the inner mother die, and both end portions are jointed and attached.
- a first adhesive rubber sheet (unvulcanized rubber sheet) is wound, and a core is formed by spinning a core wire, and then a second adhesive rubber sheet (unvulcanized rubber sheet) and a stretch rubber layer sheet (Unvulcanized rubber sheet) and reinforcing fabric (upper fabric) are wound in order to form a molded body, this molded body is covered with a jacket, vulcanized, and the resulting belt sleeve is cut into a V shape.
- a V-belt for transmission with cogs was produced.
- the adhesive rubber layer was formed using two first adhesive rubber sheets (or second adhesive rubber sheets) of the same type.
- the evaluation results of the obtained transmission V-belt are shown in Table 3 and FIGS.
- the belt thickness described in Table 3 means the thickness of the entire belt including the cogs (thickness from the surface of the stretched rubber layer to the apex of the cog crest).
- Comparative Example 1 As is apparent from Table 3, the durability of Comparative Example 1 corresponding to a conventional representative V-belt for transmission is not sufficient, and in Comparative Example 2, the rubber hardness of the adhesive rubber layer is low. In addition, peeling occurred between the core wire and the lower rubber (compressed rubber layer side) in the adhesive rubber layer. Further, in Comparative Example 3 corresponding to Patent Document 1, because the rubber hardness of the adhesive rubber layer is high, peeling occurs between the core wire and the rubber on the upper side (extension rubber layer side) in the adhesive rubber layer. Cracks occurred in the rubber layer, and the transmission efficiency could not be improved. Furthermore, in Comparative Example 4 corresponding to Patent Document 2, when the hardness of the stretched rubber layer and the compressed rubber layer was increased, the failure was improved, but the transmission efficiency could not be sufficiently improved.
- the transmission efficiency cannot be improved while improving the durability. Peeling and cracking of the stretched rubber layer occur. In particular, when the belt vibration is large, peeling occurs between the core wire and the upper rubber (extended rubber layer side) at an early stage.
- Examples 1 to 11 by adjusting the rubber hardness distribution of the adhesive rubber layer (by reducing the hardness of the first rubber layer on the upper side (stretched rubber layer side) of the core wire), Even if the thickness of the belt is small, the durability can be greatly improved while improving the transmission efficiency. In particular, until peeling occurs between the core wire and the rubber on the upper side (stretch rubber layer side) while ensuring the peel resistance between the core wire and the rubber on the lower side (compressed rubber layer side) Can be delayed about twice or more, and the durability can be greatly improved.
- the transmission V belt of the present invention can be applied to, for example, a V belt (wrapped V belt, low edge V belt, low edge cogged V belt), a V-ribbed belt, and the like.
- a V-belt (transmission belt) used in a transmission continuously variable transmission in which the gear ratio changes steplessly during belt travel, such as a motorcycle, an ATV (four-wheel buggy), a snowmobile, etc.
- the present invention is preferably applied to a low edge cogged V belt and a low edge double cogged V belt used in a transmission.
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Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES17831073T ES2912372T3 (es) | 2016-07-22 | 2017-07-20 | Correa trapezoidal de transmisión |
| US16/319,127 US11421752B2 (en) | 2016-07-22 | 2017-07-20 | Transmission V-belt |
| CN201780044876.8A CN109477548B (zh) | 2016-07-22 | 2017-07-20 | 传动用v带 |
| EP17831073.6A EP3489544B1 (en) | 2016-07-22 | 2017-07-20 | Transmission v-belt |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2016144298 | 2016-07-22 | ||
| JP2016-144298 | 2016-07-22 | ||
| JP2017-136697 | 2017-07-13 | ||
| JP2017136697A JP6616808B2 (ja) | 2016-07-22 | 2017-07-13 | 伝動用ｖベルト |
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| Publication Number | Publication Date |
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| WO2018016557A1 true WO2018016557A1 (ja) | 2018-01-25 |
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| PCT/JP2017/026197 WO2018016557A1 (ja) | 2016-07-22 | 2017-07-20 | 伝動用ｖベルト |
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| EP (1) | EP3489544B1 (es) |
| ES (1) | ES2912372T3 (es) |
| WO (1) | WO2018016557A1 (es) |
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| JPWO2023153405A1 (es) * | 2022-02-14 | 2023-08-17 |
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| JP6616852B2 (ja) * | 2017-02-27 | 2019-12-04 | 三ツ星ベルト株式会社 | 伝動ベルト |
| JP6567210B1 (ja) | 2018-05-25 | 2019-08-28 | 三ツ星ベルト株式会社 | ラップドｖベルト |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0554851U (ja) * | 1991-12-25 | 1993-07-23 | 三ツ星ベルト株式会社 | 動力伝動用ベルト |
| JPH10238596A (ja) * | 1997-02-26 | 1998-09-08 | Bando Chem Ind Ltd | 伝動用ｖベルト |
| JP2009150538A (ja) * | 2007-11-30 | 2009-07-09 | Mitsuboshi Belting Ltd | コグドｖベルト |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004211755A (ja) * | 2002-12-27 | 2004-07-29 | Bando Chem Ind Ltd | コグ付きｖベルト |
| JP6055430B2 (ja) * | 2013-03-29 | 2016-12-27 | 三ツ星ベルト株式会社 | 伝動用ベルト |
-
2017
- 2017-07-20 WO PCT/JP2017/026197 patent/WO2018016557A1/ja unknown
- 2017-07-20 EP EP17831073.6A patent/EP3489544B1/en active Active
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0554851U (ja) * | 1991-12-25 | 1993-07-23 | 三ツ星ベルト株式会社 | 動力伝動用ベルト |
| JPH10238596A (ja) * | 1997-02-26 | 1998-09-08 | Bando Chem Ind Ltd | 伝動用ｖベルト |
| JP2009150538A (ja) * | 2007-11-30 | 2009-07-09 | Mitsuboshi Belting Ltd | コグドｖベルト |
Non-Patent Citations (1)
| Title |
|---|
| See also references of EP3489544A4 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPWO2023153405A1 (es) * | 2022-02-14 | 2023-08-17 | ||
| WO2023153405A1 (ja) * | 2022-02-14 | 2023-08-17 | デンカ株式会社 | ゴム組成物、加硫物、及び加硫成形体 |
Also Published As
| Publication number | Publication date |
|---|---|
| EP3489544B1 (en) | 2022-04-06 |
| EP3489544A1 (en) | 2019-05-29 |
| ES2912372T3 (es) | 2022-05-25 |
| EP3489544A4 (en) | 2020-03-25 |
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