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WO2018000539A1 - Unmanned shipborne pipeline connector - Google Patents

Unmanned shipborne pipeline connector Download PDF

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Publication number
WO2018000539A1
WO2018000539A1 PCT/CN2016/095105 CN2016095105W WO2018000539A1 WO 2018000539 A1 WO2018000539 A1 WO 2018000539A1 CN 2016095105 W CN2016095105 W CN 2016095105W WO 2018000539 A1 WO2018000539 A1 WO 2018000539A1
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WO
WIPO (PCT)
Prior art keywords
ring
flange
pipeline connector
support
unmanned
Prior art date
Application number
PCT/CN2016/095105
Other languages
French (fr)
Chinese (zh)
Inventor
杨越
Original Assignee
杨越
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 杨越 filed Critical 杨越
Publication of WO2018000539A1 publication Critical patent/WO2018000539A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L23/00Flanged joints
    • F16L23/16Flanged joints characterised by the sealing means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L23/00Flanged joints
    • F16L23/16Flanged joints characterised by the sealing means
    • F16L23/165Flanged joints characterised by the sealing means comprising a viscous mass, e.g. hardenable
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L23/00Flanged joints
    • F16L23/02Flanged joints the flanges being connected by members tensioned axially
    • F16L23/032Flanged joints the flanges being connected by members tensioned axially characterised by the shape or composition of the flanges
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L23/00Flanged joints
    • F16L23/16Flanged joints characterised by the sealing means
    • F16L23/18Flanged joints characterised by the sealing means the sealing means being rings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/16Devices for covering leaks in pipes or hoses, e.g. hose-menders
    • F16L55/168Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe
    • F16L55/175Devices for covering leaks in pipes or hoses, e.g. hose-menders from outside the pipe by using materials which fill a space around the pipe before hardening
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/16Devices for covering leaks in pipes or hoses, e.g. hose-menders
    • F16L55/179Devices for covering leaks in pipes or hoses, e.g. hose-menders specially adapted for bends, branch units, branching pipes or the like

Definitions

  • the present invention relates to a service tool, and more particularly to a pipeline connector carried by an unmanned ship in the maintenance of a subsea oil and gas pipeline.
  • Connector repair is to install fasteners-connectors outside the pipeline at the leak site to achieve the purpose of repairing pipeline leaks.
  • Connector repair technology is now mature in land and submarine oil and gas pipeline maintenance operations, according to connector repair technology.
  • the application of submarine oil and gas pipelines, the most critical component of the current maintenance technology is the subsea pipeline connector.
  • Most of the connectors are made in two halves and are fixed to the pipe by bolting or welding, so they can be divided into welded and bolted. Welded connectors improve repair reliability and bolted connections are more convenient.
  • the current method is to install and repair underwater submersibles in Repulse Bay.
  • the submarine pipelines are referred to the working vessels, and the pipeline damages are pretreated directly on the working vessels. Perform a connector repair installation on the pipe.
  • the above two methods have obvious drawbacks. Due to the need to arrange support ships, personnel, maintenance equipment and other auxiliary equipment to the maintenance site, and after the operation is completed, support ships, personnel, maintenance equipment and The recovery of other auxiliary equipment is therefore costly and economical.
  • the connector equipment of domestic manufacturers is mainly used in terrestrial oil and gas pipelines. It can be used to temporarily block oil and gas pipelines for 2-3 months during temporary maintenance, ensuring that oil and gas does not leak at the seals around the connectors. When used for permanent maintenance, it can be used.
  • the connector is integrally welded to the pipe.
  • domestic manufacturers have not yet produced submarine oil and gas pipeline connector equipment.
  • the domestic equipment technology of overseas submarine oil and gas pipelines is relatively mature. With the rapid development of unmanned ship technology, some special structure connectors have been developed and carried on unmanned ships. The repair of subsea pipelines can be accomplished without the need for staffing, using unmanned vessels and service connectors, as well as appropriate ancillary equipment, eliminating the need to upgrade the pipeline to unmanned vessels for pre-treatment, saving time and economic costs.
  • an unmanned ship-borne pipeline connector including a pipeline portion (a plurality of support flanges, a spray gasket, and a pipeline connector formed between the pipeline portion and the support flange, wherein the pipeline portions are respectively The nut and the screw are connected together, and a gasket is arranged between the flange faces of the support flange.
  • the support flange has an annular groove, the inside of the groove is a ring, and the ring and the groove are arranged in order of size, and the gasket is sprayed. Mounted on the ring for direct injection of sealing material.
  • each of the support flanges is gradually reduced around the circumference of the outer circumference, thereby leaving a peripheral space between the flange faces of the respective support flanges during the joining process, in the vicinity of the outer edge of the space, the support method
  • the blue annular grooves are in a straight line.
  • the ring is loosely mounted inside the recess and is constructed of the same material as the support flange.
  • the ring is located outside the bolt line near the side of the support flange.
  • the viscous heat repairable sealing compound is sprayed to fill the space between the gasket and the ring to seal the leak.
  • the injection of the sealing compound is accomplished by an injection valve.
  • the injection valve is mounted on a ring or ring gauge, the ring gauge being located inside the groove of the flange.
  • a suitable sealing compound is sprayed into the bolt assembly spray device to complete the leak seal,
  • the spray device can be installed during the flange connection or it can be installed when a leak occurs.
  • the support flange is connected by a collinear hole of a nut and a screw passing through the support flange, and a rigid metal lens ring gasket is placed on the middle of the support flange.
  • the flange face is gradually reduced at the periphery to leave a peripheral space between the flange faces, and a metal ring is inserted in the peripheral space, the metal ring having elastic clips on the inner edge thereof, at the flange Extending between the regions outside the peripheral reduction region, the metal ring also has a series of injection ports spaced apart from each other in the radial direction around the ring, and the metal ring also has a hole for the bolt to pass through.
  • the injection of the sealant is accomplished by the spray port passing the sealant through the gasket itself, the elastomeric clip expanding to prevent the sealant from flowing back into the loop, and the spray port is normally open.
  • Figure 1 shows a first embodiment of the present invention
  • Figure 2 shows a second embodiment of the present invention
  • Figure 3 shows a third embodiment of the invention.
  • the line connector 10 is formed between the support flanges 12 of the line portion 14, wherein the line portions 14 are joined together by nuts and screws, respectively, and a gasket 20 is required between the flange faces.
  • Each flange is reduced around the periphery so that a peripheral space 21 is left between the flange faces during the joining process.
  • the flange 12 also has an annular groove 22 which is in line with each other.
  • Loosely mounted inside the recess 22 is a ring 24, preferably constructed of the same material as the flange. Ring 24
  • the ring 24 and the groove 22 are actually aligned in order of magnitude so that the ring does not interfere with and interfere with the flange connection.
  • the ring 24 is actually located outside the bolt line near the flange edge. This position is chosen because it is a low stress area so that it does not affect the integrity of the flange connection.
  • the presence of the ring 24 indicates a leak between the flanges, and the process fluid leaks out of the ring and is released into the air.
  • the flange assembly on the outside of the gasket base area is prevented from being partially sealed, resulting in a perfect flange design.
  • the viscous heat repairable sealing compound can spray to fill the space between the gasket 20 and the ring 24 to seal the leak.
  • the injection of the sealing compound is accomplished by injection valve 26.
  • a conventional ring gauge 40 is located inside the recess 22 of the flange.
  • the use of a conventional ring gauge indicates that the flange face does not need to be reduced as much along the periphery as the flange of Figure 1.
  • the leak seal can be accomplished by injecting a suitable sealing compound into the bolt assembly spray device 42, which can be installed during the flange connection or can be installed when a leak occurs.
  • FIG. 3 there is shown a line connection formed between two face-to-face flanges of line region 52 which are connected by nuts and screws 54, 56 through collinear holes 58 of flange 50, at the flange A hard metal lens ring spacer 60 is placed on the intermediate pad.
  • the flange faces are tapered at the periphery to leave a peripheral space 62 between them, into which a metal ring 64 is inserted.
  • the metal ring 64 has a resilient clip 66 at its inner edge extending between regions outside the reduced area of the periphery of the flange.
  • the ring 64 also has a series of injection ports 68 that are radially spaced from each other about the direction of the ring.
  • the ring 64 also has a hole 70 for the bolt 56 to pass through. Ring 64 is typically in a relaxed state between the two flanges, except in the case of retaining the elastic clips.
  • the injection port 68 is normally open to allow any internal leakage gas to be depleted before the leak seal begins. In addition, no additional physical or mechanical work is required on the flange before the actual leak seal.
  • the present invention therefore provides a leak sealing system for flanged pipe connections that can be contracted during installation and can provide additional safety and operational efficiency without further mechanical work or additional equipment.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pipe Accessories (AREA)
  • Gasket Seals (AREA)

Abstract

An unmanned shipborne pipeline connector (10), comprising: pipeline parts (14), a plurality of support flanges (12) and jetting gaskets (26). The pipeline connector (10) is formed between the pipeline parts (14) and the support flanges (12). The pipeline parts (14) are connected together by means of nuts and screws, respectively. Gaskets (20) are mounted among flange surfaces of the support flanges (12). Each support flange (12) is provided with an annular groove (22). A ring (24) is provided inside each groove (22). The rings (24) and the grooves (22) are arranged in order of size. The jetting gaskets (26) are mounted on the rings (24) and used for directly jetting sealing materials.

Description

无人船载管线连接器Unmanned ship-mounted pipeline connector 技术领域Technical field
本发明涉及维修用具,特别是海底油气管线维修中由无人船搭载的管线连接器。The present invention relates to a service tool, and more particularly to a pipeline connector carried by an unmanned ship in the maintenance of a subsea oil and gas pipeline.
背景技术Background technique
连接器维修是在泄漏部位的管道外安装紧固件-连接器,达到维修管道泄漏的目的,连接器维修技术目前已经成熟的应用在陆地和海底油气管道维修作业中,根据连接器维修技术在海底油气管道的应用情况,目前维修技术中最关键的部件就是海底管道连接器。连接器大多制成两半状,使用时用螺栓连接法或焊接法固定到管道上,因此可以分为焊接式和螺栓连接式。焊接式连接器可以提高修复可靠性,螺栓连接式更方便。Connector repair is to install fasteners-connectors outside the pipeline at the leak site to achieve the purpose of repairing pipeline leaks. Connector repair technology is now mature in land and submarine oil and gas pipeline maintenance operations, according to connector repair technology. The application of submarine oil and gas pipelines, the most critical component of the current maintenance technology is the subsea pipeline connector. Most of the connectors are made in two halves and are fixed to the pipe by bolting or welding, so they can be divided into welded and bolted. Welded connectors improve repair reliability and bolted connections are more convenient.
对于我国广大海域海底管道维修,目前采用的方法是针对浅水湾进行水下人工潜水安装维修,而对于深水地区,是将海底管道提到工作船上,在工作船上对管道损害部位进行预处理后直接对管道进行连接器修复安装。然而对于水域浑浊能见度极低的情况,以上两种方法弊端明显,由于需要安排支持船、人员、维修设备及其他辅助设备到维修现场,并且在完成操作后需要进行支持船、人员、维修设备及其他辅助设备的复原工作,因此需要耗费的时间和经济成本很高。 For the maintenance of submarine pipelines in China's vast seas, the current method is to install and repair underwater submersibles in Repulse Bay. For deep water areas, the submarine pipelines are referred to the working vessels, and the pipeline damages are pretreated directly on the working vessels. Perform a connector repair installation on the pipe. However, in the case of extremely low visibility of water turbidity, the above two methods have obvious drawbacks. Due to the need to arrange support ships, personnel, maintenance equipment and other auxiliary equipment to the maintenance site, and after the operation is completed, support ships, personnel, maintenance equipment and The recovery of other auxiliary equipment is therefore costly and economical.
国内生产厂家的连接器设备主要应用于陆地油气管道,用作临时维修时可以正常封堵油气管道2-3个月,保证油气在连接器四周密封处不泄漏,用作永久维修时,可以把连接器与管道整体焊接在一起。国内生产厂家目前还没有生产用于海底油气管道连接器设备的,国外海底油气管道家居设备技术比较成熟,随着无人船技术的快速发展,开发一些特殊结构的连接器搭载到无人船上,在无需人员配备的情况下,采用无人船和维修连接器以及适当的辅助设备就可以完成海底管线的修复工作,无需将管线提升至无人船上进行预处理,节约时间和经济成本。The connector equipment of domestic manufacturers is mainly used in terrestrial oil and gas pipelines. It can be used to temporarily block oil and gas pipelines for 2-3 months during temporary maintenance, ensuring that oil and gas does not leak at the seals around the connectors. When used for permanent maintenance, it can be used. The connector is integrally welded to the pipe. Domestic manufacturers have not yet produced submarine oil and gas pipeline connector equipment. The domestic equipment technology of overseas submarine oil and gas pipelines is relatively mature. With the rapid development of unmanned ship technology, some special structure connectors have been developed and carried on unmanned ships. The repair of subsea pipelines can be accomplished without the need for staffing, using unmanned vessels and service connectors, as well as appropriate ancillary equipment, eliminating the need to upgrade the pipeline to unmanned vessels for pre-treatment, saving time and economic costs.
发明内容Summary of the invention
因此本发明的目的在于提供一种无人船载管线连接器,包括管线部分(,多个支撑法兰,喷射垫片,管线连接器形成于管线部分和支撑法兰之间,其中管线部分分别通过螺母和螺钉连接在一起,在支撑法兰的法兰面之间装入垫片,支撑法兰具有环形凹槽,凹槽内部为环,环和凹槽经按照大小顺序排列,喷射垫片安装在环上,用于直接喷射密封材料。Accordingly, it is an object of the present invention to provide an unmanned ship-borne pipeline connector including a pipeline portion (a plurality of support flanges, a spray gasket, and a pipeline connector formed between the pipeline portion and the support flange, wherein the pipeline portions are respectively The nut and the screw are connected together, and a gasket is arranged between the flange faces of the support flange. The support flange has an annular groove, the inside of the groove is a ring, and the ring and the groove are arranged in order of size, and the gasket is sprayed. Mounted on the ring for direct injection of sealing material.
优选的,每个所述支撑法兰环绕外围周长逐渐减小,从而在结合过程中在各个支撑法兰的法兰面之间留下一个外围空间,在空间外边沿附近,所述支撑法兰的环形凹槽之间成一条直线。Preferably, each of the support flanges is gradually reduced around the circumference of the outer circumference, thereby leaving a peripheral space between the flange faces of the respective support flanges during the joining process, in the vicinity of the outer edge of the space, the support method The blue annular grooves are in a straight line.
优选的,环宽松的安装在凹槽内部,并且采用与支撑法兰相同的材料构成。Preferably, the ring is loosely mounted inside the recess and is constructed of the same material as the support flange.
优选的,环位于支撑法兰侧边附近的螺栓线外侧。Preferably, the ring is located outside the bolt line near the side of the support flange.
优选的,如果支撑法兰工作期间发生泄漏,将粘性热可修复密封化合物喷射填满垫圈和环之间的空间从而将泄漏密封。Preferably, if a leak occurs during operation of the support flange, the viscous heat repairable sealing compound is sprayed to fill the space between the gasket and the ring to seal the leak.
优选的,密封化合物的喷射是通过喷射阀门完成的。Preferably, the injection of the sealing compound is accomplished by an injection valve.
优选的,喷射阀门安装在环或环规上,环规位于法兰的凹槽内部。Preferably, the injection valve is mounted on a ring or ring gauge, the ring gauge being located inside the groove of the flange.
优选的,将适当的密封化合物喷射到螺栓装配喷射装置内完成泄漏密封, 喷射装置可以在法兰连接过程中进行安装,或者可以当泄漏发生的时候安装。Preferably, a suitable sealing compound is sprayed into the bolt assembly spray device to complete the leak seal, The spray device can be installed during the flange connection or it can be installed when a leak occurs.
优选的,支撑法兰的连接方式是螺母和螺钉穿过支撑法兰的共线孔,在支撑法兰中间垫上一个坚硬的金属透镜圈垫片。Preferably, the support flange is connected by a collinear hole of a nut and a screw passing through the support flange, and a rigid metal lens ring gasket is placed on the middle of the support flange.
优选的,法兰面在外围逐渐减小,从而在法兰面之间留下一个外围空间,在该外围空间中插入一个金属环,金属环在其内边沿具有弹性夹片,在法兰的外围减小区域以外的区域之间延伸,金属环还具有一系列的喷射口,围绕环的方向在半径方向上互相间隔,金属环还具有洞供螺栓穿过。Preferably, the flange face is gradually reduced at the periphery to leave a peripheral space between the flange faces, and a metal ring is inserted in the peripheral space, the metal ring having elastic clips on the inner edge thereof, at the flange Extending between the regions outside the peripheral reduction region, the metal ring also has a series of injection ports spaced apart from each other in the radial direction around the ring, and the metal ring also has a hole for the bolt to pass through.
优选的,密封剂的喷射是通过喷射端口使密封剂通过垫片本身,弹性夹片膨胀从而防止密封剂回流到环内完成,喷射端口通常是打开的。Preferably, the injection of the sealant is accomplished by the spray port passing the sealant through the gasket itself, the elastomeric clip expanding to prevent the sealant from flowing back into the loop, and the spray port is normally open.
根据下文结合附图对本发明具体实施例的详细描述,本领域技术人员将会更加明了本发明的上述以及其他目的、优点和特征。The above as well as other objects, advantages and features of the present invention will become apparent to those skilled in the <
附图说明DRAWINGS
后文将参照附图以示例性而非限制性的方式详细描述本发明的一些具体实施例。附图中相同的附图标记标示了相同或类似的部件或部分。本领域技术人员应该理解,这些附图未必是按比例绘制的。本发明的目标及特征考虑到如下结合附图的描述将更加明显,附图中:Some specific embodiments of the present invention are described in detail below by way of example, and not limitation. The same reference numbers in the drawings identify the same or similar parts. Those skilled in the art should understand that the drawings are not necessarily drawn to scale. The objects and features of the present invention will become more apparent in consideration of the following description in conjunction with the accompanying drawings.
附图1表示本发明的第一实施例;Figure 1 shows a first embodiment of the present invention;
附图2表示本发明的第二实施例;Figure 2 shows a second embodiment of the present invention;
附图3表示本发明的第三实施例。Figure 3 shows a third embodiment of the invention.
具体实施方式detailed description
参考附图1管线连接器10形成于管线部分14的支撑法兰12之间,其中管线部分14分别通过螺母和螺钉连接在一起,在法兰面之间需要装入一个垫片20。每个法兰环绕外围减小,从而在结合过程中法兰面之间留下一个外围空间21。在它们的外边沿附近,法兰12也具有环形凹槽22,互相之间成一条直线。宽松的安装在凹槽22内部的是环24,优选的采用与法兰相同的材料构成。环24具 有几个喷射垫片26用于直接喷射密封材料。环24和凹槽22实际上已经按照大小顺序排好,这样环就不会干扰和妨碍法兰连接在一起。Referring to Figure 1, the line connector 10 is formed between the support flanges 12 of the line portion 14, wherein the line portions 14 are joined together by nuts and screws, respectively, and a gasket 20 is required between the flange faces. Each flange is reduced around the periphery so that a peripheral space 21 is left between the flange faces during the joining process. In the vicinity of their outer edges, the flange 12 also has an annular groove 22 which is in line with each other. Loosely mounted inside the recess 22 is a ring 24, preferably constructed of the same material as the flange. Ring 24 There are several spray pads 26 for direct injection of the sealing material. The ring 24 and the groove 22 are actually aligned in order of magnitude so that the ring does not interfere with and interfere with the flange connection.
环24实际上位于法兰边附近的螺栓线外侧。选择这个位置是因为这是低应力区域,这样不会影响法兰连接的整体性。The ring 24 is actually located outside the bolt line near the flange edge. This position is chosen because it is a low stress area so that it does not affect the integrity of the flange connection.
环24的出现表示法兰之间出现泄漏,过程流体会泄漏流出环并且释放到空气中。阻止垫圈底座区域外部的法兰器件出现局部密封,从而使得法兰设计比较完美。The presence of the ring 24 indicates a leak between the flanges, and the process fluid leaks out of the ring and is released into the air. The flange assembly on the outside of the gasket base area is prevented from being partially sealed, resulting in a perfect flange design.
如果法兰工作器件发生泄漏,那么粘性热可修复密封化合物能够会喷射填满垫圈20和环24之间的空间从而将泄漏密封。附图1所示的实施例中,密封化合物的喷射是通过喷射阀门26完成的。If the flanged working device leaks, the viscous heat repairable sealing compound can spray to fill the space between the gasket 20 and the ring 24 to seal the leak. In the embodiment shown in Figure 1, the injection of the sealing compound is accomplished by injection valve 26.
现在转向附图2,不使用附图1带有喷射阀门的环24,一个普通环规40位于法兰的凹槽22内部。使用普通环规表示法兰面无需像附图1的法兰那样沿着外围减少得那么多。另外,通过将适当得密封化合物喷射到螺栓装配喷射装置42内完成泄漏密封,喷射装置42的安装可以在法兰连接过程中进行,或者可以当泄漏发生的时候安装。Turning now to Figure 2, without the use of the ring 24 of Figure 1 with an injection valve, a conventional ring gauge 40 is located inside the recess 22 of the flange. The use of a conventional ring gauge indicates that the flange face does not need to be reduced as much along the periphery as the flange of Figure 1. Alternatively, the leak seal can be accomplished by injecting a suitable sealing compound into the bolt assembly spray device 42, which can be installed during the flange connection or can be installed when a leak occurs.
附图2所示实施例的其他方面与附图1的实施例很大程度上是相同的,同样的部件采用了同样的附图标记。The other aspects of the embodiment shown in Figure 2 are largely identical to the embodiment of Figure 1, and like components have been given the same reference numerals.
参考附图3,表示管线区域52的两个面对面的法兰之间所形成的管线连接,法兰的连接方式是螺母和螺钉54,56穿过法兰50的共线孔58,在法兰中间垫上一个坚硬的金属透镜圈垫片60。Referring to Figure 3, there is shown a line connection formed between two face-to-face flanges of line region 52 which are connected by nuts and screws 54, 56 through collinear holes 58 of flange 50, at the flange A hard metal lens ring spacer 60 is placed on the intermediate pad.
法兰面在外围逐渐减小,从而在之间留下一个外围空间62,在该外围空间62中插入一个金属环64。金属环64在其内边沿具有弹性夹片66,在法兰的外围减小区域以外的区域之间延伸。环64还具有一系列的喷射口68,围绕环的方向在半径方向上互相间隔。环64还具有洞70供螺栓56穿过。环64通常在两个法兰之间是松弛的状态,除了保留弹性夹片的情况下。The flange faces are tapered at the periphery to leave a peripheral space 62 between them, into which a metal ring 64 is inserted. The metal ring 64 has a resilient clip 66 at its inner edge extending between regions outside the reduced area of the periphery of the flange. The ring 64 also has a series of injection ports 68 that are radially spaced from each other about the direction of the ring. The ring 64 also has a hole 70 for the bolt 56 to pass through. Ring 64 is typically in a relaxed state between the two flanges, except in the case of retaining the elastic clips.
使用坚硬的金属透镜圈垫片进行管线连接被认为在泄漏密封操作过程中会 导致很严重的泄漏,因为垫片材料上的微小压力以及喷射压力在法兰面上的作用导致的。然而,通过减小密封剂喷射压力实施的法兰区域的减小,环64减小了上述问题的发生,其中密封剂的喷射是通过喷射端口68使密封剂通过垫片本身,弹性夹片66膨胀从而防止密封剂回流到环64内。Pipeline connections using hard metal lens ring gaskets are considered to be during leak sealing operations This causes a very serious leak due to the small pressure on the gasket material and the effect of the injection pressure on the flange face. However, the ring 64 reduces the occurrence of the above problem by reducing the reduction of the flange region by the sealant injection pressure, wherein the injection of the sealant is through the jet port 68 to allow the sealant to pass through the gasket itself, the resilient clip 66 The expansion prevents the sealant from flowing back into the ring 64.
喷射端口68通常是打开的,从而在泄漏密封开始前允许将任何内部泄漏气耗尽。另外,在真正的泄漏密封前,不需要对法兰作附加的物理或者机械作业。The injection port 68 is normally open to allow any internal leakage gas to be depleted before the leak seal begins. In addition, no additional physical or mechanical work is required on the flange before the actual leak seal.
因此本发明提供了用于带法兰的管道连接的泄漏密封系统,安装的时候可以收缩并且也可以在无需进一步机械作业或者额外设备的情况下提供附加安全性和工作效率。The present invention therefore provides a leak sealing system for flanged pipe connections that can be contracted during installation and can provide additional safety and operational efficiency without further mechanical work or additional equipment.
虽然本发明已经参考特定的说明性实施例进行了描述,但是不会受到这些实施例的限定而仅仅受到附加权利要求的限定。本领域技术人员应当理解可以在不偏离本发明的保护范围和精神的情况下对本发明的实施例能够进行改动和修改。 The present invention has been described with reference to the specific illustrative embodiments, and is not limited by the scope of the appended claims. It will be appreciated by those skilled in the art that the embodiments of the invention can be modified and modified without departing from the scope and spirit of the invention.

Claims (10)

  1. 一种无人船载管线连接器(10),其特征在于:包括管线部分(14),多个支撑法兰(12),喷射垫片(26),所述管线连接器(10)形成于管线部分(14)和支撑法兰(12)之间,其中所述管线部分(14)分别通过螺母和螺钉连接在一起,在所述支撑法兰(12)的法兰面之间装入垫片(20),所述支撑法兰(12)具有环形凹槽(22),所述凹槽(22)内部为环(24),所述环(24)和凹槽(22)经按照大小顺序排列,所述喷射垫片(24)安装在所述环(24)上,用于直接喷射密封材料。An unmanned ship-borne pipeline connector (10), comprising: a pipeline portion (14), a plurality of support flanges (12), and a spray gasket (26), wherein the pipeline connector (10) is formed on Between the line portion (14) and the support flange (12), wherein the line portions (14) are respectively joined together by nuts and screws, and a gasket is placed between the flange faces of the support flanges (12) a piece (20), the support flange (12) has an annular groove (22), the inside of the groove (22) is a ring (24), and the ring (24) and the groove (22) are sized Aligned, the spray shims (24) are mounted on the ring (24) for direct injection of the sealing material.
  2. 根据权利要求1所述的一种无人船载管线连接器(10),其特征在于:每个所述支撑法兰(12)环绕外围周长逐渐减小,从而在结合过程中在各个支撑法兰(12)的法兰面之间留下一个外围空间(21),在空间外边沿附近,所述支撑法兰(12)的环形凹槽(22)之间成一条直线。An unmanned ship-borne pipeline connector (10) according to claim 1, wherein each of said support flanges (12) is gradually reduced around a peripheral circumference so as to be supported by each of the joints during the joining process. A peripheral space (21) is left between the flange faces of the flange (12), and a line between the annular grooves (22) of the support flange (12) is formed in the vicinity of the outer edge of the space.
  3. 根据权利要求1所述的一种无人船载管线连接器(10),其特征在于:所述环(24)宽松的安装在凹槽(22)内部,并且采用与所述支撑法兰(12)相同的材料构成。An unmanned shipborne pipeline connector (10) according to any of the preceding claims, wherein said ring (24) is loosely mounted inside the recess (22) and is adapted to be used with said support flange ( 12) The same material composition.
  4. 根据权利要求1所述的一种无人船载管线连接器(10),其特征在于:所述环(24)位于所述支撑法兰(12)侧边附近的螺栓线外侧。An unmanned shipborne pipeline connector (10) according to any of the preceding claims, wherein said ring (24) is located outside the bolt line near the side of said support flange (12).
  5. 根据权利要求1所述的一种无人船载管线连接器(10),其特征在于:如果所述支撑法兰(12)工作期间发生泄漏,将粘性热可修复密封化合物喷射填满垫圈(20)和环(24)之间的空间从而将泄漏密封。An unmanned shipborne pipeline connector (10) according to any of the preceding claims, wherein if the support flange (12) leaks during operation, the viscous heat repairable sealing compound is sprayed to fill the gasket ( 20) and the space between the ring (24) to seal the leak.
  6. 根据权利要求5所述的一种无人船载管线连接器(10),其特征在于:密封化合物的喷射是通过喷射阀门(26)完成的。An unmanned ship-borne pipeline connector (10) according to claim 5, wherein the injection of the sealing compound is accomplished by an injection valve (26).
  7. 根据权利要求6所述的一种无人船载管线连接器(10),其特征在于:所述喷射阀门(26)安装在环(24)或环规(40)上,所述环规(40)位于法兰的凹槽(22)内部。 An unmanned shipboard pipeline connector (10) according to claim 6, wherein said injection valve (26) is mounted on a ring (24) or a ring gauge (40), said ring gauge ( 40) Inside the groove (22) of the flange.
  8. 根据权利要求5所述的一种无人船载管线连接器(10),其特征在于:将适当的密封化合物喷射到螺栓装配喷射装置(42)内完成泄漏密封,所述喷射装置(42)可以在法兰连接过程中进行安装,或者可以当泄漏发生的时候安装。An unmanned shipborne pipeline connector (10) according to claim 5, wherein a suitable sealing compound is injected into the bolt assembly injection device (42) to complete a leak seal, said injection device (42) It can be installed during the flange connection or it can be installed when a leak occurs.
  9. 根据权利要求1所述的一种无人船载管线连接器(10),其特征在于:所述支撑法兰(12)的连接方式是螺母和螺钉(54,56)穿过所述支撑法兰的共线孔,在所述支撑法兰中间垫上一个坚硬的金属透镜圈垫片(60)。An unmanned ship-borne pipeline connector (10) according to claim 1, wherein said support flange (12) is connected by a nut and a screw (54, 56) passing through said support method The collinear hole of the blue, a hard metal lens ring gasket (60) is placed on the middle of the support flange.
  10. 根据权利要求9所述的一种无人船载管线连接器(10),其特征在于:法兰面在外围逐渐减小,从而在法兰面之间留下一个外围空间(62),在该外围空间(62)中插入一个金属环(64),所述金属环(64)在其内边沿具有弹性夹片(66),在法兰的外围减小区域以外的区域之间延伸,所述金属环(64)还具有一系列的喷射口(68),围绕环的方向在半径方向上互相间隔,所述金属环(64)还具有洞(70)供螺栓(56)穿过,其中密封剂的喷射是通过喷射端口(68)使密封剂通过垫片(60)本身,弹性夹片(66)膨胀从而防止密封剂回流到环(64)内完成,所述喷射端口(68)通常是打开的。 An unmanned ship-borne pipeline connector (10) according to claim 9, wherein the flange face is gradually reduced at the periphery to leave a peripheral space (62) between the flange faces, A metal ring (64) is inserted into the peripheral space (62), and the metal ring (64) has a resilient clip (66) at its inner edge extending between regions outside the reduced area of the periphery of the flange. The metal ring (64) also has a series of injection ports (68) spaced apart from one another in a radial direction about the direction of the ring, the metal ring (64) also having a hole (70) for the bolt (56) to pass through, wherein The injection of the sealant is accomplished by the spray port (68) passing the sealant through the gasket (60) itself, and the elastomeric clip (66) is expanded to prevent the sealant from flowing back into the ring (64), which is typically accomplished. It is open.
PCT/CN2016/095105 2016-06-26 2016-08-14 Unmanned shipborne pipeline connector WO2018000539A1 (en)

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