WO2017150287A1 - Polymer production method and radical polymerization initiating group-containing compound - Google Patents
Polymer production method and radical polymerization initiating group-containing compound Download PDFInfo
- Publication number
- WO2017150287A1 WO2017150287A1 PCT/JP2017/006459 JP2017006459W WO2017150287A1 WO 2017150287 A1 WO2017150287 A1 WO 2017150287A1 JP 2017006459 W JP2017006459 W JP 2017006459W WO 2017150287 A1 WO2017150287 A1 WO 2017150287A1
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- WIPO (PCT)
- Prior art keywords
- group
- polymer
- general formula
- polymerization
- radical polymerization
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- 229920000642 polymer Polymers 0.000 title claims abstract description 222
- 150000001875 compounds Chemical class 0.000 title claims abstract description 92
- 230000000977 initiatory effect Effects 0.000 title claims abstract description 67
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 63
- 238000010526 radical polymerization reaction Methods 0.000 title claims abstract description 61
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 149
- 239000000178 monomer Substances 0.000 claims abstract description 117
- 150000002894 organic compounds Chemical class 0.000 claims abstract description 91
- 239000007870 radical polymerization initiator Substances 0.000 claims abstract description 30
- 229910052801 chlorine Inorganic materials 0.000 claims abstract description 20
- 229910052794 bromium Inorganic materials 0.000 claims abstract description 17
- XMBWDFGMSWQBCA-UHFFFAOYSA-M iodide Chemical compound [I-] XMBWDFGMSWQBCA-UHFFFAOYSA-M 0.000 claims abstract description 15
- 238000010438 heat treatment Methods 0.000 claims abstract description 14
- 238000002156 mixing Methods 0.000 claims abstract description 7
- -1 iodine iodide organic compound Chemical class 0.000 claims description 50
- 229910052740 iodine Inorganic materials 0.000 claims description 30
- 238000006243 chemical reaction Methods 0.000 claims description 29
- 239000011630 iodine Substances 0.000 claims description 28
- PNDPGZBMCMUPRI-UHFFFAOYSA-N iodine Chemical compound II PNDPGZBMCMUPRI-UHFFFAOYSA-N 0.000 claims description 27
- 239000000758 substrate Substances 0.000 claims description 26
- 125000000217 alkyl group Chemical group 0.000 claims description 20
- 125000003118 aryl group Chemical group 0.000 claims description 19
- 125000001453 quaternary ammonium group Chemical group 0.000 claims description 16
- LQZMLBORDGWNPD-UHFFFAOYSA-N N-iodosuccinimide Chemical compound IN1C(=O)CCC1=O LQZMLBORDGWNPD-UHFFFAOYSA-N 0.000 claims description 14
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- 229910052760 oxygen Inorganic materials 0.000 claims description 12
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 11
- 241001264766 Callistemon Species 0.000 claims description 10
- 229920001577 copolymer Polymers 0.000 claims description 10
- 229920000578 graft copolymer Polymers 0.000 claims description 9
- 125000003368 amide group Chemical group 0.000 claims description 8
- 229940107816 ammonium iodide Drugs 0.000 claims description 8
- 125000004093 cyano group Chemical group *C#N 0.000 claims description 8
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- LSMAIBOZUPTNBR-UHFFFAOYSA-N phosphanium;iodide Chemical group [PH4+].[I-] LSMAIBOZUPTNBR-UHFFFAOYSA-N 0.000 claims description 8
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- 125000004185 ester group Chemical group 0.000 claims description 7
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- 125000002252 acyl group Chemical group 0.000 claims description 6
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- 229910052727 yttrium Inorganic materials 0.000 claims description 6
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- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 84
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- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 19
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- 239000000203 mixture Substances 0.000 description 6
- 230000000379 polymerizing effect Effects 0.000 description 6
- 238000005481 NMR spectroscopy Methods 0.000 description 5
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- 125000003700 epoxy group Chemical group 0.000 description 5
- 150000002978 peroxides Chemical class 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 5
- 235000009518 sodium iodide Nutrition 0.000 description 5
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 5
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 4
- YOCIJWAHRAJQFT-UHFFFAOYSA-N 2-bromo-2-methylpropanoyl bromide Chemical compound CC(C)(Br)C(Br)=O YOCIJWAHRAJQFT-UHFFFAOYSA-N 0.000 description 4
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- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 4
- 125000003277 amino group Chemical group 0.000 description 4
- 238000010560 atom transfer radical polymerization reaction Methods 0.000 description 4
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 4
- 125000001246 bromo group Chemical group Br* 0.000 description 4
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- GKTNLYAAZKKMTQ-UHFFFAOYSA-N n-[bis(dimethylamino)phosphinimyl]-n-methylmethanamine Chemical compound CN(C)P(=N)(N(C)C)N(C)C GKTNLYAAZKKMTQ-UHFFFAOYSA-N 0.000 description 1
- RQAKESSLMFZVMC-UHFFFAOYSA-N n-ethenylacetamide Chemical compound CC(=O)NC=C RQAKESSLMFZVMC-UHFFFAOYSA-N 0.000 description 1
- CSEKTVJPPOKBEY-UHFFFAOYSA-N n-methyl-2-phenylethenamine Chemical compound CNC=CC1=CC=CC=C1 CSEKTVJPPOKBEY-UHFFFAOYSA-N 0.000 description 1
- WGESLFUSXZBFQF-UHFFFAOYSA-N n-methyl-n-prop-2-enylprop-2-en-1-amine Chemical compound C=CCN(C)CC=C WGESLFUSXZBFQF-UHFFFAOYSA-N 0.000 description 1
- KKFHAJHLJHVUDM-UHFFFAOYSA-N n-vinylcarbazole Chemical compound C1=CC=C2N(C=C)C3=CC=CC=C3C2=C1 KKFHAJHLJHVUDM-UHFFFAOYSA-N 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- 239000012454 non-polar solvent Substances 0.000 description 1
- 125000001400 nonyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 238000006053 organic reaction Methods 0.000 description 1
- 230000033116 oxidation-reduction process Effects 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- UKODFQOELJFMII-UHFFFAOYSA-N pentamethyldiethylenetriamine Chemical compound CN(C)CCN(C)CCN(C)C UKODFQOELJFMII-UHFFFAOYSA-N 0.000 description 1
- 125000001147 pentyl group Chemical group C(CCCC)* 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920001610 polycaprolactone Polymers 0.000 description 1
- 239000004632 polycaprolactone Substances 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 229920006254 polymer film Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 150000003141 primary amines Chemical class 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- NPSSWQJHYLDCNV-UHFFFAOYSA-N prop-2-enoic acid;hydrochloride Chemical compound Cl.OC(=O)C=C NPSSWQJHYLDCNV-UHFFFAOYSA-N 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- 125000000467 secondary amino group Chemical group [H]N([*:1])[*:2] 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- AUIQILSKFKITRO-UHFFFAOYSA-N styrene;trimethylazanium;chloride Chemical compound [Cl-].C[NH+](C)C.C=CC1=CC=CC=C1 AUIQILSKFKITRO-UHFFFAOYSA-N 0.000 description 1
- 229940014800 succinic anhydride Drugs 0.000 description 1
- 125000000542 sulfonic acid group Chemical group 0.000 description 1
- 125000003375 sulfoxide group Chemical group 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 125000001302 tertiary amino group Chemical group 0.000 description 1
- SBSSZSCMFDYICE-UHFFFAOYSA-N tetrabutylazanium;triiodide Chemical compound I[I-]I.CCCC[N+](CCCC)(CCCC)CCCC SBSSZSCMFDYICE-UHFFFAOYSA-N 0.000 description 1
- CCIYPTIBRAUPLQ-UHFFFAOYSA-M tetrabutylphosphanium;iodide Chemical compound [I-].CCCC[P+](CCCC)(CCCC)CCCC CCIYPTIBRAUPLQ-UHFFFAOYSA-M 0.000 description 1
- UQFSVBXCNGCBBW-UHFFFAOYSA-M tetraethylammonium iodide Chemical compound [I-].CC[N+](CC)(CC)CC UQFSVBXCNGCBBW-UHFFFAOYSA-M 0.000 description 1
- 125000006337 tetrafluoro ethyl group Chemical group 0.000 description 1
- RXMRGBVLCSYIBO-UHFFFAOYSA-M tetramethylazanium;iodide Chemical compound [I-].C[N+](C)(C)C RXMRGBVLCSYIBO-UHFFFAOYSA-M 0.000 description 1
- 238000012719 thermal polymerization Methods 0.000 description 1
- 150000003573 thiols Chemical class 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- HJHUXWBTVVFLQI-UHFFFAOYSA-N tributyl(methyl)azanium Chemical compound CCCC[N+](C)(CCCC)CCCC HJHUXWBTVVFLQI-UHFFFAOYSA-N 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- FRLRKOBIHDUBMS-UHFFFAOYSA-N tributylazanium;iodide Chemical compound [I-].CCCC[NH+](CCCC)CCCC FRLRKOBIHDUBMS-UHFFFAOYSA-N 0.000 description 1
- IZYFBZDLXRHRLF-UHFFFAOYSA-N tritylphosphane;hydroiodide Chemical compound [I-].C=1C=CC=CC=1C(C=1C=CC=CC=1)([PH3+])C1=CC=CC=C1 IZYFBZDLXRHRLF-UHFFFAOYSA-N 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F4/00—Polymerisation catalysts
Definitions
- the present invention relates to a method for producing a new polymer using a radically polymerizable monomer having an unsaturated bond, a method for producing a polymer capable of freely obtaining a polymer having a complicated structure, and a radical capable of realizing the production method.
- the present invention relates to a polymerization start group-containing compound. More specifically, in addition to the industrially useful polymerization method, which is advantageous in terms of cost, can obtain a polymer without using a radical polymerization initiator, and can easily obtain a polymer having a complicated structure, In particular, the present invention relates to a technique that makes it possible to provide a polymer having a uniform molecular weight and a controlled structure in a desired state, which is difficult with conventional radical polymerization.
- radical polymerization polymers obtained by polymerizing a radical polymerizable monomer having an unsaturated bond having a vinyl group, vinylidene group, vinylene group or the like
- radical polymerization thermal polymerization using an azo radical polymerization initiator or peroxide polymerization initiator necessary for generating radicals, or photopolymerization using a photo radical polymerization initiator. To obtain the polymer.
- a radical polymerization method using a radical polymerization initiator for example, a polymer having a complicated structure such as a block copolymer, a graft copolymer, or a star polymer can be obtained by a method in which a monomer is subjected to normal radical polymerization. I can't.
- living radical polymerization although the above-described polymer having a complicated structure can be obtained, in that case, there are the following problems. That is, in living radical polymerization, a special compound is used, or a metal catalyst is used. Therefore, it is necessary to remove those compounds and catalysts, which is complicated industrially and requires a plurality of steps. In addition, the polymerization conditions have to be strict, such as requiring purification of the monomers used or in a nitrogen atmosphere.
- the object of the present invention is to use a simple commercially available material without using a radical polymerization initiator, a special material used for living radical polymerization, or a metal-based catalyst, and requires strict polymerization conditions. It is possible to simply obtain a polymer with a controlled molecular weight or molecular weight distribution, or a polymer with a complicated structure such as a block copolymer, graft copolymer or star polymer as a polymer controlled to a desired structure by a simple method. Another object of the present invention is to provide a process for producing an industrially useful new polymer. Another object of the present invention is to provide a versatile radical polymerization initiating group-containing compound that makes it possible to realize the above-described innovative polymer production method. Furthermore, an object of the present invention is to find a method for producing such a polymer so that a useful polymer whose structure is controlled to a desired state can be stably provided industrially.
- the present inventors have found that a monomer, an organic compound into which a group having a specific structure that functions as a polymerization initiation group defined in the present invention is introduced, and a compound having iodine ions And by mixing and heating (heating) them, a radical polymerization with a termination reaction starts from the group having the specific structure and proceeds to obtain a polymer.
- the present invention has been accomplished by finding a polymerization method.
- the present inventors further provide a novel polymerization capable of controlling the structure and molecular weight of the resulting polymer to a desired state very easily by using in combination with iodine or a compound capable of liberating iodine or an organic base. I found a way.
- a polymer can be obtained simply by mixing and heating the necessary materials, and further, a polymer whose form and characteristics are controlled to a desired state can be obtained.
- the “warming” defined in the present invention means that the temperature is set to room temperature or higher, for example, 40 ° C. or higher, and the temperature may be determined in consideration of the polymerization rate.
- the present invention includes at least (1) a radical polymerizable monomer having an unsaturated bond, and (2) a group having a structure represented by the following general formula 1 and / or the following general formula 2 that functions as a polymerization initiating group of the monomer. Is selected from the group consisting of one or more organic compounds introduced into the molecule, and (3) metal iodide, quaternary ammonium iodide, quaternary phosphonium iodide, and quaternary ammonium triiodide.
- R 1 represents H or any alkyl group or acyl group
- R 2 represents any alkyl group or aryl group
- X represents Cl or Br
- Y represents O or NH.
- R 3 represents H or any alkyl group or aryl group
- R 4 represents an aryl group, cyano group, carboxyl group, ester group or amide group
- X represents Cl or Br.
- Preferred forms of the polymer production method described above include the following. Do not use any of azo radical polymerization initiator, peroxide radical polymerization initiator and photo radical polymerization initiator in the polymerization step; and (4) liberate iodine and iodine in the polymerization step.
- Preferred forms of the polymer production method described above include the following. And although it is the simple method, it is possible to change the constitution of the organic compound (2) to any of the following, for example, ABA block copolymer, star polymer, bottle brush polymer, concentrated polymer brush, Polymers having various desired structures such as block and multi-branched polymers can be obtained.
- the organic compound (2) is a polymerization-initiating group-containing polymer in which two groups having a structure represented by the general formula 1 and / or the general formula 2 are introduced in the molecule. If it exists, the polymer obtained by the said polymerization process turns into a polymer which has a block structure or a comb-shaped structure.
- the organic compound (2) is a compound in which three or more groups having a structure represented by the general formula 1 and / or the general formula 2 are introduced in a molecule, a polymer obtained in the polymerization step is obtained. It becomes a branched structure type polymer, a star polymer or a graft copolymer.
- the organic compound (2) is a vinyl polymer in which three or more groups having a structure represented by the general formula 1 and / or the general formula 2 are introduced in a molecule
- the polymer obtained in the polymerization step is The vinyl polymer is polymerized with the monomer (1) and grafted to form a polymer or bottle brush polymer.
- the organic compound (2) has a monomer in which one or more groups having a structure represented by the general formula 1 and / or the general formula 2 are introduced in the molecule, and a reactive group that binds to the surface of the substrate.
- a copolymer with a monomer the substrate is treated with the copolymer to modify the substrate surface, and then the monomer (1) and the (( When the iodine ion-containing compound 3) is mixed and heated, a polymer having a concentrated brush structure is produced on the surface of the substrate.
- the present invention provides a radical polymerizable monomer having an unsaturated bond without using any of an azo radical polymerization initiator, a peroxide radical polymerization initiator, and a photo radical polymerization initiator.
- a radical polymerization initiating group-containing compound for causing radical polymerization with termination reaction Used in combination with an iodine ion-containing compound which is one or more iodide salts or triiodide salts selected from the group consisting of metal iodide, quaternary ammonium iodide, quaternary phosphonium iodide and quaternary ammonium triiodide.
- At least one group having a structure represented by the following general formula 1 and / or the following general formula 2 that functions as a polymerization initiating group of the radical polymerizable monomer is introduced into the molecule.
- Initiating group-containing compounds for radical polymerization are provided.
- R 1 represents H or any alkyl group or acyl group
- R 2 represents any alkyl group or aryl group
- X represents Cl or Br
- Y represents O or NH.
- R 3 represents H or any alkyl group or aryl group
- R 4 represents an aryl group, cyano group, carboxyl group, ester group or amide group
- X represents Cl or Br.
- the group having a structure represented by the general formula 1 is a group having a structure represented by the following general formula 3;
- (In general formula 3, Y is O or NH) A group in which two groups having a structure represented by the general formula 1 and / or the general formula 2 are introduced in the molecule;
- the group having a structure represented by the general formula 1 and / or the general formula 2 is a copolymer of a monomer having at least one monomer introduced in the molecule and a monomer having a reactive group bonded to the surface of the substrate. ;
- At least a general-purpose organic compound having a specific structure functioning as a polymerization initiation group for a monomer and capable of being in various forms, a monomer, and a compound having iodine ions are mixed.
- radical polymerization accompanied by a termination reaction starts from a group having the above structure only by heating (heating) to obtain a polymer.
- a method for producing a polymer that could not be achieved by radical polymerization is provided.
- the production method of the present invention is environmentally useful and advantageous in terms of cost because the types of materials used for production are reduced as compared with conventional methods. Furthermore, the polymer production method of the present invention does not require the use of explosive compounds such as the conventionally used azo polymerization initiators and peroxide polymerization initiators. And the material does not need to be frozen and refrigerated as in the case of those initiators. In addition, since the production method of the present invention uses a compound in which a chlorine atom or a bromine atom is bonded to the polymerization initiating group, the bond is relatively stable, which is very useful for living radical polymerization. Although there is no need to use a polymerization initiating compound having an iodine atom that decomposes by heat or light, there is a great merit in storing materials. These mean that the polymer production method has extremely high practical value.
- the method for producing a polymer capable of obtaining the above-described various excellent effects of the present invention can be realized for the first time by the radical polymerization initiator-containing compound of the present invention.
- the radical polymerization initiation group-containing compound of the present invention is a general-purpose compound that is not limited as long as one or more groups having a simple structure defined by the present invention are introduced. Specifically, it can be used as a general-purpose low molecular weight compound, polymer or monomer by appropriately changing the number of groups to be introduced and the form of the organic compound into which the group has been introduced.
- radical polymerization initiating group-containing compound of the present invention ABA block copolymer, star polymer, bottle brush polymer, concentrated polymer brush, heterogeneous graft / block / multi-branched polymer, etc. designed to the desired structure Various polymers can be obtained easily and economically.
- FIG. 3 is a view showing an NMR chart of an initiating group polymer-1.
- the present invention will be described in more detail with reference to preferred embodiments.
- the present inventors have used complicated materials using simple commercially available materials without using conventional materials with problems of safety and storage.
- the present invention has been accomplished by finding an unprecedented and completely new polymerization method which is extremely industrially useful and can easily obtain a polymer having a structure.
- a radical polymerizable monomer, an organic compound having a specific structure group functioning as a polymerization initiating group defined in the present invention, and a compound having iodine ions are mixed.
- radical polymerization with a termination reaction can easily start and proceed from a group having a specific structure to obtain a polymer.
- the following configuration will be described in detail below.
- At least (1) a radically polymerizable monomer and (2) a group having a structure represented by the following general formula 1 and / or general formula 2 that functions as a polymerization initiating group of the monomer are molecules One or more organic compounds introduced in the inside, and (3) one or more selected from the group consisting of metal iodide, quaternary ammonium iodide, quaternary phosphonium iodide, and quaternary ammonium triiodide It is characterized by having a specific polymerization step in which radical polymerization accompanied by a termination reaction starts from the group of the above structure by mixing and heating an iodine ion-containing compound which is an iodide salt or triiodide salt.
- each material which comprises this invention is demonstrated in detail.
- R 1 represents H or any alkyl group or acyl group
- R 2 represents any alkyl group or aryl group
- X represents Cl or Br
- Y represents O or NH.
- R 3 represents H or any alkyl group or aryl group
- R 4 represents an aryl group, cyano group, carboxyl group, ester group or amide group
- X represents Cl or Br.
- a radically polymerizable monomer having an unsaturated bond which is a polymer forming component
- the monomer having an unsaturated bond include conventionally known monomers having an unsaturated bond, such as a monomer having a vinyl group, a vinylidene group, or a vinylene group. That is, any of conventionally known monomers capable of radical polymerization can be used and is not particularly limited.
- styrene vinyl toluene, vinyl hydroxybenzene, chloromethyl styrene, vinyl naphthalene, vinyl biphenyl, vinyl ethyl benzene, vinyl dimethyl benzene, ⁇ -methyl styrene, ethylene, propylene, isoprene, butene, butadiene, 1-hexene, cyclohexene, cyclodecene , Dichloroethylene, chloroethylene, fluoroethylene, tetrafluoroethylene, acrylonitrile, methacrylonitrile, vinyl acetate, vinyl propionate, isocyanatodimethylmethane isopropenylbenzene, phenylmaleimide, cyclohexylmaleimide, hydroxymethylstyrene, styrenesulfonic acid, vinylsulfone Acid, vinylamine, allylamine, aminostyrene, vinylmethylamine,
- (meth) acrylate type and (meth) acrylamide type monomers are mentioned. Specifically, methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, isopropyl (meth) acrylate, butyl (meth) acrylate, 2-methylpropane (meth) acrylate, t-butyl (meth) Acrylate, pentyl (meth) acrylate, hexyl (meth) acrylate, octyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, nonyl (meth) acrylate, decyl (meth) acrylate, isodecyl (meth) acrylate, lauryl (meth) Acrylate, tetradecyl (meth) acrylate, octadecyl (meth) acrylate, behenyl
- the monomers containing hydroxyl groups are 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 6-hydroxyhexyl ( Examples thereof include mono (meth) acrylates of alkylene glycol such as (meth) acrylate, cyclohexanedimethanol mono (meth) acrylate, and cyclohexanediol mono (meth) acrylate.
- a monomer having a glycol group, poly (n 2 or more, the same applies hereinafter) ethylene glycol mono (meth) acrylate, polypropylene glycol mono (meth) acrylate, polytetramethylene glycol mono (meth) acrylate, mono or polyethylene glycol mono or Examples include mono (meth) acrylates of polyalkylene glycols such as mono (meth) acrylates of polypropylene glycol random copolymers, mono (meth) acrylates of mono or polyethylene glycol mono or polypropylene glycol block copolymers.
- ethylene glycol monomethyl ether (meth) acrylate (poly) ethylene glycol monooctyl ether (meth) acrylate, (poly) ethylene glycol monolauryl ether (meth) acrylate, (poly) ethylene glycol monostearyl ether ( (Meth) acrylate, (poly) ethylene glycol monooleyl ether (meth) acrylate, (poly) ethylene glycol monostearate (meth) acrylate, (poly) ethylene glycol monononylphenyl ether (meth) acrylate, (poly) propylene glycol Monomethyl ether (meth) acrylate, (poly) propylene glycol monoethyl ether (meth) acrylate, (poly) propylene glycol mono (Polyalkylene) glycol monoalkyl, alkylene, alkyne ether such as cutyl ether (meth) acrylate, (poly)
- the following monomers which are monomers having an acid group can also be used.
- the monomer having a carboxyl group include acrylic acid, methacrylic acid, maleic acid, acrylic acid dimer, itaconic acid, fumaric acid, crotonic acid, 2-hydroxyethyl (meth) acrylate and 4-hydroxybutyl (meth).
- examples thereof include monomers obtained by reacting a hydroxyalkyl (meth) acrylate such as acrylate with maleic anhydride, succinic anhydride, phthalic anhydride, and the like, and monoester monomers of maleic acid and itaconic acid.
- Examples of the monomer having a sulfonic acid group include dimethylpropylsulfonic acid (meth) acrylamide, ethyl sulfonate (meth) acrylate, and ethyl (meth) acrylamide.
- Examples of the monomer having a phosphoric acid group include (di, tri) methacryloyloxyethyl phosphate.
- Oxygen atom-containing monomers such as glycidyl (meth) acrylate, tetrahydrofurfuryl (meth) acrylate, oxetanylmethyl (meth) acrylate, morpholino (meth) acrylate, methylmorpholino (meth) acrylate, methylmorpholinoethyl (meth) acrylate Etc.
- Examples of monomers having amino groups include the following.
- Examples of the monomer having a primary amino group include 2-aminoethyl (meth) acrylate and 2-aminopropyl (meth) acrylamide.
- Examples of the monomer having a secondary amino group include t-butylaminoethyl (meth) acrylate. , Tetramethylpiperidyl (meth) acrylate, t-butylaminopropyl (meth) acrylamide and the like.
- Examples of the monomer having a tertiary amino group include dimethylaminoethyl (meth) acrylate, diethylaminoethyl (meth) acrylate, pentamethylpiperidyl (meth) acrylate, N-ethylmorpholino (meth) acrylate, dimethylpropyl (meth) acrylamide and the like. Can be mentioned.
- Examples of monomers having a quaternary amino group include trimethylaminoethyl (meth) acrylate chloride, diethylmethylaminoethyl chloride (meth) acrylate, benzyldimethylaminoethyl chloride (meth) acrylate, and trimethylaminoethyl (meth) acrylate methyl sulfate. Is mentioned.
- examples include monomers obtained by reacting primary and secondary amines with glycidyl group-containing monomers such as glycidyl (meth) acrylate.
- Nitrogen atom-containing monomers for example, (meth) acryloyloxyethyl isocyanate, (meth) acryloyloxyethoxyethyl isocyanate, and blocked isocyanate-containing (meth) acrylates blocked with isocyanates such as caprolactone, Ethyleneiminoethyl (meth) acrylate, (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N, N-diethyl (meth) acrylamide, N-methylol (meth) acrylamide, N-butoxymethyl (meth) acrylamide, etc.
- Amide monomers N-vinylpyrrolidone, N-vinylacetamide, N-vinylcaprolactam and the like.
- polyester-based mono (meth) acrylic acid ester 2- (meth) acryloyloxyethyl-2-hydroxyethyl phthalate, 2- (meth) acryloyloxyethyl-2-hydroxyethyl succinate, etc.
- ester-based (meth) acrylate obtained by reacting an alkylene glycol mono (meth) acrylic acid ester with a dibasic acid to form a half ester and then reacting the other carboxylic acid with an alcohol or an alkylene glycol;
- Mono (meth) acrylates of polyfunctional hydroxyl compounds having three or more hydroxyl groups such as glycerol mono (meth) acrylate and dimethylolpropane mono (meth) acrylate; 3-chloro-2-hydroxypropyl (meth) acrylate, octafluoro Halogen atom-containing (meth) acrylates such as octyl (meth) acrylate and tetrafluoroethyl (meth) acrylate; silicon atom-containing monomers having a trimethoxysilyl group and a dimethylsilicone chain; 2- (4-benzoxy-3-hydroxyphenoxy ) UV-absorbing monomers such as ethyl (meth) acrylate, 2- (2′-hydroxy-5- (meth) acryloyloxyethylphenyl) -2H-benzotriazole; and ethyl- ⁇ -hydroxymethyl acrylate ⁇ -position hydroxyl-substituted acrylates
- a cyclic vinyl monomer can be used, and a monomer having two or more addition polymerizable groups can be used as necessary.
- divinylbenzene ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, (meth) acrylic acid ester of polyalkylene glycol adduct of trimethylolpropane, (meth) acrylic acid of alkylene oxide adduct of bisphenol A
- esters include esters.
- One or more kinds of the above-mentioned radical polymerizable monomers having an unsaturated bond can be used.
- the present invention aims to easily obtain an ABA block copolymer, a star polymer, a bottle brush polymer, a concentrated polymer brush, a heterogeneous graft / block / multi-branched polymer, etc., it is usually used in two or more kinds.
- these monomers may be referred to as “monomer of (1)”.
- group of formula 1 or 2 a group having a structure represented by the following general formula 1 or 2 (hereinafter also referred to as “group of formula 1 or 2”), the monomer of (1) and When the mixture is heated with the iodine ion-containing compound of 3), as a result, radical polymerization accompanied by termination reaction is initiated from the group having the above-mentioned specific structure characterizing the present invention, and various structures with controlled structures are obtained. A polymer is obtained.
- the organic compound (2) used in the present invention and characterizing the present invention only needs to have the following structure introduced into the molecule, and this structure serves as a polymerization initiating group for the monomer (1). Function.
- the organic compound (2) is safer than conventional azo polymerization initiators and peroxide polymerization initiators, and the material is frozen and refrigerated like conventional initiators. There is no need to do.
- a compound having a chlorine atom or bromine atom bonded thereto is used in the structure, the bond is relatively stable.
- a polymerization initiating compound having an iodine atom bonded in living radical polymerization it can be heated or lighted. It won't break down.
- R 1 represents H or any alkyl group or acyl group
- R 2 represents any alkyl group or aryl group
- X represents Cl or Br
- Y represents O or NH.
- R 3 represents H or any alkyl group or aryl group
- R 4 represents an aryl group, cyano group, carboxyl group, ester group or amide group
- X represents Cl or Br.
- the “group of formula 1 or 2” defined in the present invention has a chlorine atom (also referred to as chloro) or a bromine atom (also referred to as bromo) bonded as X in the structure, and these atoms are reactive. Further, it is a group that can be eliminated or substituted, and furthermore, at least one or more electron withdrawing groups, carbon, to which these atoms are bonded, an ester group, an amide group, a cyano group, A carboxyl group or an aryl group is bonded.
- any organic compound having a structure in which one or more such groups are introduced into the molecule can be used.
- the organic compound (2) for example, any form such as a low molecular weight compound, a monomer, and a polymer can be used.
- group of formula 1 and “group of formula 2” will be described.
- group of formula 1 is specifically exemplified, but is not limited to the following.
- Examples of the “group of formula 1” include those having an ester bond or an amide bond in the structure thereof as shown below.
- an organic compound having one or more “groups of formula 1” used in the present invention introduced through an ester bond or an amide bond, as shown below, is a chlorine atom (Cl) or a bromine atom ( Br) is bound.
- Examples thereof include groups having an ester bond or an amide bond of ⁇ -chloro or bromoalkanoic acid as described below.
- Examples thereof include groups having an ester bond or an amide bond of ⁇ -chloro or bromoaryl-substituted alkanoic acid as described below.
- Examples thereof include groups having an ester bond or an amide bond of chloro or bromo-substituted acetoalkanoic acid as described below.
- the “group of formula 2” is specifically exemplified, but is not limited to the following.
- Examples of the “group of formula 2” include the following groups, and those in which these groups are directly bonded to the organic compound can be used as the organic compound (2) defined in the present invention. .
- Examples thereof include chloro- or bromo-substituted cyano group-containing alkyl groups as described below.
- Examples thereof include chloro or bromo-substituted alkanoic acid amides, alkyl mono-substituted and di-substituted groups of the nitrogen thereof, and the like.
- the introduction of the “group of formula 1 or 2” as exemplified above into the organic compound can be any method and is not particularly limited.
- the “group of formula 1” when the “group of formula 1” is introduced, it can be obtained by esterifying or amidating the corresponding carboxylic acid group-containing compound. Further, it can be obtained by reacting a compound having an “epoxy group” with a compound having “group of formula 1”.
- X in the structure of the above-mentioned “group of formula 1 or 2”, that is, a compound in which a hydroxyl group is bonded to a group to which chlorine or bromine is bonded, phosphorus halide, concentrated hydrochloric acid or bromide is used.
- any organic compound may be used as long as the “group of formula 1 or 2” described above is introduced.
- a group having a structure represented by the following general formula 3 can be used because the initiation polymerization reaction rate is high and the synthesis can be easily performed with a commercially available compound. It is preferable to use an organic compound into which (hereinafter referred to as “group of formula 3”) is introduced. (Y is O or NH)
- group of formula 3 can be obtained by conventionally known materials and methods, and various forms of organic compounds into which “group of formula 3” is introduced can be easily obtained. It is not limited.
- an organic compound having the “group of formula 3” introduced therein can be easily synthesized will be described.
- an organic compound having a group capable of reacting with its carboxy group and its derivative is used as the organic compound into which the “group of formula 3” is introduced, and these are reacted.
- the compound used in that case is not specifically limited.
- 2-bromoisobutyric acid compounds include 2-bromoisobutyric acid, 2-bromoisobutyric acid bromide, and anhydrous 2-bromoisobutyric acid. And these compounds and organic compounds having a reactive group that can react with a carboxyl group-based compound such as a hydroxyl group, an amino group, an epoxy group, a carbodiimide group, an oxazoline group, an isocyanate group, and an ethyleneimine group Can be introduced into an organic compound through an ester bond or an amide bond.
- a carboxyl group-based compound such as a hydroxyl group, an amino group, an epoxy group, a carbodiimide group, an oxazoline group, an isocyanate group, and an ethyleneimine group
- the compound of (2) characterizing the present invention is the above-mentioned “group of formula 1 or 2” functioning as a polymerization initiating group of the monomer of (1), more preferably “group of formula 3” (these are (Sometimes collectively referred to as “groups of Formulas 1 to 3”) are organic compounds having one or more introduced in the molecule.
- the organic compound to be used may be in any form, and conventionally known organic compounds are used. There are so many kinds of conventionally known organic compounds that cannot be exemplified.
- an azo radical polymerization initiator a peroxide radical polymerization initiator, and a photo radical polymerization initiator that are conventionally used in polymerization are used. It will be described that the monomer (1) can be polymerized and polymers having various structures can be formed without using any of them.
- the polymer when the form of the organic compound (2) used is a polymer component, if there are “groups of formulas 1 to 3” at both ends of the organic compound, the polymer is defined as B.
- the monomer polymerization product is A, it can be an ABA block copolymer.
- the polymer form of the organic compound (2) to be used has two “groups of formulas 1 to 3” hanging in the molecule, the resulting polymer is converted into two comb structures.
- the polymer can be
- a conventionally known polymer can be used and is not particularly limited.
- examples thereof include polymers such as polyether, polyester, polyamide, polyurethane, polyolefin, polyimide, polyacryl, polymethacryl, polystyrene, polycarbonate, polysilicone, polyhalogenated olefin, and polyvinyl alcohol. These may be polymers having any structure of homopolymers, copolymers, graft copolymers, and block copolymers.
- a branched structure type polymer Or a star polymer or a graft polymer can be obtained.
- the above-mentioned vinyl polymer having the “groups of formulas 1 to 3” introduced therein may be obtained by polymerizing a monomer having the “groups of formulas 1 to 3” introduced therein, or a monomer having a hydroxyl group or the like in advance. After polymerization, “groups of formulas 1 to 3” may be introduced. Further, the copolymer may be obtained by copolymerizing a monomer having “groups of formulas 1 to 3” and the other monomer described above. In this case, the amount of the monomer into which the “group of formulas 1 to 3” is introduced is arbitrary and is not particularly limited.
- the polymer introduced with the above-mentioned “groups of formulas 1 to 3” used as the organic compound (2) is more preferably obtained by living radical polymerization because the molecular weight distribution becomes narrow.
- a living radical polymerization method a nitroxide method using a nitroxide radical (NMP method), a dithioester compound, or the like is used using a monomer in which “groups of formulas 1 to 3” are introduced.
- a reversible addition-cleavage chain transfer polymerization (RAFT method), a reversible transfer catalyst polymerization using an iodine compound and an organic catalyst (RTCP method), and the like are used, and are not particularly limited.
- RAFT method a reversible addition-cleavage chain transfer polymerization
- RTCP method reversible transfer catalyst polymerization using an iodine compound and an organic catalyst
- atom transfer radical polymerization utilizing redox is not preferred because it may cause gelation because of polymerization of mono
- a monomer having the “groups of formulas 1 to 3” introduced therein and a reactive monomer as another monomer component, in particular, are copolymerized, and a copolymer having this reactive group is used.
- the surface of the article is treated, and then the polymer of (1) is polymerized using the “groups of formulas 1 to 3” constituting the copolymer as a polymerization initiating group, thereby grafting the polymer onto the article surface.
- the polymerization method using the monomer having the “groups of formulas 1 to 3” is living radical polymerization, the introduction rate of the specific monomer into the copolymer is constant and stopped. Since there is no reaction, it is possible to introduce a dense polymer brush structure in which the polymer is an extended chain and the molecular weight is uniform.
- the organic compound (2) is used as a polymer component as described below.
- a polymer in which a “group of formulas 1 to 3” is introduced and a vinyl monomer having an alkoxysilyl group is copolymerized with a vinyl monomer having an alkoxysilyl group and having an alkoxysilyl group As a component, this is applied to the surface of a substrate such as glass, metal, plastic and the like, surface-modified, and then the “groups of formulas 1 to 3” characterizing the present invention function as a polymerization initiating group.
- radical polymerization of the monomer 1) By performing radical polymerization of the monomer 1), a rich brush structure can be easily introduced into the article.
- an organic compound into which one or more “groups of formulas 1 to 3” are introduced can be used as the organic compound (2).
- a compound having two or more “groups of the formulas 1 to 3” is used.
- a linear polymer can be obtained by ordinary radical polymerization or living radical polymerization, it is compared with the production method of the present invention using an organic compound in which two or more “groups of formulas 1 to 3” are introduced. And the benefits are not so great.
- the molecular weight of the resulting polymer may be controlled by adjusting the amount of the “group of formulas 1 to 3” introduced into the organic compound (2).
- the polymerization is started from the “groups of formulas 1 to 3” introduced into the organic compound of (2). Therefore, with respect to 1 mol of the compound containing “groups of formulas 1 to 3”, The molecular weight of the polymer to be produced can be adjusted by adjusting the amount of the monomer 1).
- this polymerization is accompanied by a termination reaction such as radical polymerization, and there are cases in which a high molecular weight can be obtained by coupling. In this case, adjustment cannot be made by the amount of the initiating group. In this case, it can be avoided by adding a catalyst described later.
- Iodine ion-containing compound which is iodide salt or triiodide salt In the method for producing a polymer of the present invention, (3) one or more iodide salts selected from the group consisting of metal iodide, quaternary ammonium iodide, quaternary phosphonium iodide and quaternary ammonium triiodide. Alternatively, it is essential to use an iodine ion-containing compound that is a triiodide salt.
- these compounds will be described. The details of the action of these compounds have not been elucidated.
- bromine in the above-mentioned “groups of formulas 1 to 3” is replaced with iodine, and polymerization in which iodine moves occurs.
- these compounds may act as a redox catalyst to promote polymerization.
- iodination agent or (3) compound.
- the compound (3) is a compound having iodine ions, and is selected from the group consisting of metal iodide, quaternary ammonium iodide, quaternary phosphonium iodide, and quaternary ammonium triiodide.
- the compounds which are the above-described iodide salts or triiodide salts, and conventionally known compounds can be used, and are not particularly limited.
- the metal iodide include lithium iodide, sodium iodide, potassium iodide, calcium iodide, magnesium iodide and the like.
- Examples of the quaternary ammonium iodide include tetramethylammonium iodide, tetraethylammonium iodide, and tetrabutylammonium iodide.
- Examples of the quaternary phosphonium iodide include tetrabutylphosphonium iodide, tributylmethylphosphonium iodide, triphenylmethylphosphonium iodide, and the like.
- Examples of the quaternary ammonium triiodide include tributylmethylammonium triiodide. Any compound can be used as long as it has iodine ions.
- the amount of the iodinating agent in (3) is preferably about equimolar to the “groups of formulas 1 to 3” in (2) to be used in combination, but the amount used may be determined according to the polymer to be produced. There is no particular limitation. For example, if the number of moles of “groups of formulas 1 to 3” to be substituted with iodine is added, iodinated, and subjected to the polymerization step specified in the present invention, polymerization is performed with the amount of the iodinating agent of (3). You can adjust the number of chains.
- the radical polymerization termination reaction described above can be prevented, and high molecular weight and gelation can be prevented.
- the present inventors believe that iodine or amino groups become radicals and contribute to the prevention of growth radical coupling.
- the component (4) may be simply referred to as “catalyst (4)”.
- the catalyst of (4) may be iodine, an organic iodide compound capable of liberating iodine and a compound having an organic base, and conventionally known compounds are used, and they are not particularly limited. Examples other than iodine are specifically exemplified. Any compound can be used as the iodinated organic compound capable of releasing iodine since iodine is released by heat or light as long as iodine is bonded. N-iodoimide-based compounds are preferable, and N-iodosuccinimide, N-iodophthalimide, N-iodocyclohexanilimide, and 1,3-diaiodo-5 which are easily available as commercial products are preferable.
- the compound having an organic base conventionally known compounds such as triethylamine, tributylamine, diazabicycloundecene (DBU), diazabicyclooctane (DABCO), and phosphazene base can be used.
- DBU diazabicycloundecene
- DABCO diazabicyclooctane
- phosphazene base phosphazene base
- the amount of the catalyst (4) is arbitrary and is not particularly limited. Preferably, it is used in the range of 0.001 to 0.1 mol times the “group of formulas 1 to 3” of (2) which functions as a polymerization initiating group to be used in combination. If the amount used is too large, the effect as a catalyst is not sufficiently exhibited, and a side reaction or the like may occur.
- the polymerization step of the method for producing a polymer of the present invention is preferably solution polymerization in which polymerization is performed using an organic solvent.
- an ionic material such as (3) cannot be dissolved in the monomer material of (1), and chlorine in the structure of “groups of formulas 1 to 3” of (2)
- the exchange of bromine and iodine ion of the iodinating agent of (3) must be performed by dissolving the iodinating agent as described above.
- an organic solvent having a high polarity as listed below is used. It is preferable to use for part or all.
- a solvent that is an alcohol, glycol, amide, sulfoxide, or ionic liquid it is preferable to use.
- these solvents are not always necessary.
- organic solvents include conventionally known nonpolar solvents such as hydrocarbons, halogens, ketones, esters, glycols, etc., in combination with these solvents, A high solvent may be used. In that case, the ratio of the solvent having high polarity is arbitrary, and the solvent is selected so as to dissolve the polymer of the present invention obtained by polymerizing the monomer.
- solvents include alcohols, glycols, amides, sulfoxides, and ionic liquids.
- alcohol solvents such as methanol, ethanol and isopropanol
- glycol solvents such as ethylene glycol, propylene glycol, glycerin, diethylene glycol and propylene glycol monomethyl ether
- dimethylformamide, dimethylacetamide, N-methylpyrrolidone 3- Amide solvents such as methoxy-N, N-dimethylpropanamide and 3-butoxy-N, N-dimethylpropanamide
- sulfoxide solvents such as dimethyl sulfoxide
- ionic liquids such as imidazolium salts and quaternary ammonium salts Can be used alone or in combination of two or more.
- the amount of these solvents used during polymerization is not particularly limited as long as the iodinating agent (3) is dissolved. Preferably, it is 30% to 80% by mass. If it is less than 30%, the solid content may be too high, resulting in a high viscosity. If it is more than 80%, the monomer concentration may be too low to increase the polymerization rate. More preferably, it is 40% to 70%.
- the polymer production method of the present invention is basically characterized in that it is not necessary to use a radical polymerization initiator that generates radicals.
- a radical polymerization initiator that generates radicals.
- the polymerization is performed using a compound that generates a radical such as azo, peroxide, or thiol.
- the above-described materials (1) to (3) are mixed and polymerization proceeds easily by heat. In some cases, it is expected that a polymer by the polymerization method of the present invention can be obtained even if a radical polymerization initiator is used in combination.
- radical polymerization starts from the structure of “groups of formulas 1 to 3”, as described above, the amount of the organic compound into which “groups of formulas 1 to 3” are introduced, and (3) Since the molecular weight can be controlled by the amount of the iodinating agent, and a polymer derived from a radical initiator cannot be produced, normal radical polymerization is controlled, and only a polymer using “groups of formulas 1 to 3” is obtained. Can do.
- Polymerization process The above are the materials necessary for the production method of the polymer according to the present invention.
- these materials are mixed and heated (heated), so that the radicals of the monomer can be converted from “groups of formulas 1 to 3”.
- Polymerization starts and proceeds to obtain a polymer.
- the polymerization conditions are not particularly limited, and conventionally known methods are used. When more preferable specific conditions are listed, in a nitrogen or argon atmosphere or bubbling, there is no influence of oxygen and the polymerization proceeds well.
- the temperature may be room temperature or higher, for example, 40 ° C. or higher, but if it is about room temperature, it takes a lot of polymerization time. This is suitable in that a preferable production time can be realized in practical production.
- the stirring speed does not particularly affect the polymerization, and light shielding is not always necessary.
- the polymerization rate is also arbitrary, and the monomer may not be completely consumed.
- polymer In the polymer production method of the present invention, the respective materials described above are prepared, mixed, and heated under the above conditions, whereby the polymer can be easily produced. Furthermore, by appropriately designing the form of the radical polymerization initiating group-containing compound (2) that characterizes the present invention, it is easier to use the catalyst (4) as required. A polymer having a desired specific (complex) structure can be obtained industrially. Specifically, by using the production method of the present invention, a desired polymer controlled in various forms as described below can be easily provided. Polymers provided include linear polymers, AB block polymers, ABA block polymers, branched polymers, graft polymers, star polymers, concentrated polymer brushes, bottle brush polymers, and the like.
- a bottle brush polymer which is a dense graft polymer, can be synthesized using a conventionally known commercially available material without purification and in some cases in one pot. More specifically, first, glycidyl methacrylate and bromoisobutyric acid are reacted with tetraethylammonium bromide as a catalyst in an amide solvent to open an epoxy group and introduce an “ester of formula 3” as an ester. The obtained monomer is obtained.
- radical polymerization with an azo initiator added to the system, or in addition, polymerization with reversible transfer catalyst polymerization using iodine, azo initiator, diphenylmethane as a catalyst, A polymer which is an organic compound of (2) in which “group 3” is introduced.
- tributylammonium iodide as the iodinating agent of (3), the monomer of (1), and N-iodosuccinimide as the catalyst of (4) as a preferred form are added to this, and this is mixed and heated.
- the polymer obtained as described above may be used as it is, or may be added to a poor solvent, precipitated, purified, and a polymer component may be used.
- the use of the obtained polymer can be used for conventionally known applications and is not particularly limited.
- the present invention can be applied to various fields such as inks, paints, coatings, plastics, inkjet inks, color filter materials, energy-related materials, mechanical component-related materials, medical devices, medical materials, and pharmaceuticals.
- Example 1 To a reaction apparatus equipped with a stirrer, a reflux condenser, a thermometer, and a nitrogen introduction tube, 100.0 parts of 3-methoxy-N, N-dimethylpropanamide (hereinafter abbreviated as MDPA) as a solvent, 100.0 parts of 3-methoxy-N, N-dimethylpropanamide (hereinafter abbreviated as MDPA) as a solvent, As an organic compound, 4.0 parts of ethyl 2-bromoisobutyrate, 100.0 parts of methyl methacrylate (hereinafter abbreviated as MMA) as a monomer of (1), sodium iodide as an iodinating agent of (3) 3.0 parts was charged, heated to 75 ° C. while bubbling nitrogen, and polymerized for 7 hours.
- MDPA 3-methoxy-N, N-dimethylpropanamide
- MMA methyl methacrylate
- the polymerization rate of the obtained polymer was 95%, the number average molecular weight (hereinafter abbreviated as Mn) was 7600, and the molecular weight distribution (weight average molecular weight / number average molecular weight, hereinafter abbreviated as PDI) was 1.87. From the above, it was confirmed that according to the production method of the present invention, a polymer can be obtained without using a conventionally used azo-based or peroxide-based radical generator.
- the polymerization rate in the above was calculated by drying the solution at 180 ° C. and measuring the nonvolatile content. In the following examples, the same method was used. The molecular weight is measured by gel permeation chromatograph (GPC), and the solvent is tetrahydrofuran (THF) unless otherwise specified, and has a molecular weight in terms of polystyrene. In the following examples, the measurement was performed in the same manner.
- Example 2 In the same manner as in Example 1, 0.2 part of N-iodosuccinimide (hereinafter abbreviated as NIS) was further added to the system of Example 1 as the component (4) defined in the present invention. Polymerized for 7 hours. When sampled at this time, the polymerization rate was 68%, Mn was 5200, and PDI was 1.43. Then, when further polymerizing for 5 hours under the same conditions, the polymerization rate reached 95%, Mn was 8700, and PDI was 1.47. From comparison with the polymer obtained in Example 1, it was confirmed that by adding an N-iodide compound as a catalyst in the system, the polymerization was controlled and the particle size distribution of the obtained polymer was narrowed.
- NIS N-iodosuccinimide
- Example 3 To the system of Example 2, 1.0 part of triethylamine was further added as a compound having an organic base as the component (4) defined in the present invention, and polymerization was carried out in the same manner. When sampled after 7 hours, the polymerization rate reached 91%, Mn was 7800, and PDI was 1.61. From the comparison with Example 2, it was confirmed that the polymerization rate was increased, and from the comparison with Example 1, it was confirmed that a polymer whose particle size distribution was controlled to some extent could be obtained.
- Example 4 In the system of Example 2, when 2.8 parts of ethyl 2-chloroisopropionate was used instead of 4.0 parts of ethyl 2-bromoisobutyrate in (2) (Example 4), When 3.3 parts of ethyl onate were used (Example 5), a polymer was prepared in the same manner as in Example 2 except that the heating conditions were changed. Polymerization was carried out at 85 ° C. in Example 4 using ethyl 2-chloroisopropionate and 80 ° C. in Example 5 using ethyl 2-bromoisopropionate. Sampling was conducted after 7 hours, and the polymerization rate and molecular weight were measured.
- Example 4 the polymerization rate was 82%, Mn was 7600, and PDI was 1.65. In the case of Example 5, the polymerization rate was Was 79%, Mn was 6900, and PDI was 1.56. From the above, it was confirmed that each compound used above also functions as a polymerization initiation group.
- the polymerization rate of the obtained polymer was approximately 100%, and the molecular weight of the polymer was measured with a GPC apparatus using a dimethyl sulfoxide solvent.
- Mn was 18500 and PDI was 1.35.
- the polymer was collected, added to a large amount of water while stirring with a disper, washed, filtered, washed with water, and dried with a blow dryer at 50 ° C. until there was no volatile matter. As a result, a white powdery solid was obtained.
- the white powdery solid obtained by the above operation becomes a polymer in which a group having the structure of the general formula 3 defined by the present invention (“group of formula 3”) is bonded to a side chain, as shown below.
- group of formula 3 a group having the structure of the general formula 3 defined by the present invention
- a powdered solid can be confirmed by identification with an infrared spectrophotometer (IR) or nuclear magnetic resonance apparatus (NMR) to be a polymer having a plurality of “groups of formula 3” introduced in the side chain. It was.
- IR infrared spectrophotometer
- NMR nuclear magnetic resonance apparatus
- Example 6 Using the same reaction apparatus as in Example 1, 200 parts of MDPA as a solvent, 200 parts of MMA of (1), 6 parts of initiating group polymer-1 prepared in Synthesis Example 1 of (2), (3 ) was charged with 7.9 parts of tetrabutylammonium iodide (hereinafter abbreviated as TBAI), 0.3 parts of NIS as the component (4) was added, and polymerization was carried out at 75 ° C. for 8 hours. Since the polymerization progressed to become a highly viscous liquid, it was sampled and the polymerization rate was measured and found to be 87%. Moreover, Mn was 2970000 and PDI was 1.48.
- TBAI tetrabutylammonium iodide
- the resulting polymer has a structure in which the main chain has a side chain. It was confirmed that a high molecular weight polymer can be obtained.
- Example 7 and 8 instead of the initiating group polymer-1 used in Example 6, initiating group polymer-2 was used in Example 7, initiating group polymer-3 was used in Example 8, and the others were the same as in Example 6. Each was polymerized. As a result, the polymer obtained using Initiator Polymer-2 having a molecular weight smaller than that of Initiator Polymer-1 used in Example 6 had a polymerization rate of 95%, Mn of 1870000, and PDI of 1.45. there were. On the other hand, the polymer obtained using Initiator Polymer-3 having a molecular weight larger than that of Initiator Polymer-1 used in Example 6 had a polymerization rate of 80%, Mn of 330000, and PDI of 1.72. Met. From this, it was confirmed that the molecular weight of the finally obtained polymer can be adjusted by the difference in the molecular weight of the starting group polymer used.
- Example 9 Polymerization was carried out in the same manner as in Example 6 except that 6 parts of the used amount of the starting group polymer-1 was changed to 4 parts and 8 parts, respectively. As a result, when 4 parts of the starting group polymer-1 were used, the polymerization rate was 71%, Mn was 3210000, and PDI was 1.56. When 8 parts of the starting group polymer-1 were used, the polymerization rate was It was 89%, Mn was 190000, and PDI was 1.42. From the above results, it was found that the molecular weight of the finally obtained polymer can be adjusted also by the amount of the starting group polymer used, that is, the amount of the starting group.
- the amount of MDPA was increased from 200 parts to 600 parts, and the polymerization was carried out by lowering the viscosity. Although the temperature reached 65 ° C., gelation did not occur and polymerization proceeded. After 7 hours, the viscosity became high, and when sampled, the polymerization rate was 45%. Further, in order to measure GPC, when dissolved in a THF solution and applied with a 0.45 ⁇ m filter, clogging occurred. And when the molecular weight of the filtration part was measured, the high molecular weight body had arisen, Mn was 5400000, and the particle size distribution was a 2 Cobb peak.
- the polymerization has progressed, it has become a high molecular weight and is a step before gelation, and when this situation occurs industrially, it becomes difficult to use the reactor, accidents, etc. It cannot be used industrially because it may cause danger.
- the production method of the present invention according to the production method of the present invention, it has a high solid content, a high molecular weight without gelation even at a high polymerization rate, and a multi-branched type. Since a polymer having a structure can be obtained, this is a useful method that can be used industrially to obtain various polymers.
- Example 10 instead of the MMA (1) used in Example 6, Example 10 used lauryl methacrylate (hereinafter abbreviated as LMA) as the monomer (1), and Example 11 used cyclohexyl methacrylate (hereinafter CHMA). The abbreviation was used for the monomer of (1), and polymerization was carried out in the same manner as in Example 6 except that. As a result, in Example 10 using LMA, the polymerization rate of the obtained polymer was 95%, Mn was 350,000, and PDI was 1.32. The obtained polymer was precipitated in methanol, and the polymer content was collected and dried to remove methanol.
- LMA lauryl methacrylate
- CHMA cyclohexyl methacrylate
- Example 11 using CHMA the polymerization rate of the obtained polymer was 70%, Mn was 181000, and PDI was 1.78. From these facts, it was confirmed that the production method of the present invention is not limited to MMA but can be applied to polymerization of other methacrylate monomers.
- Example 12 Instead of the MMA (1) used in Example 6, butyl acrylate was used and the temperature was set to 120 ° C. to carry out the polymerization. As a result, at 7 hours, the polymerization rate was 57%, the molecular weight was 114,000, and the PDI was 1.89. From this, it was confirmed that the production method of the present invention can be applied to the polymerization of acrylate monomers.
- reaction product is a methacrylate having a “group of formula 3” introduced by reacting an epoxy group of glycidyl methacrylate with a carboxylic acid.
- this solution was cooled to 65 ° C., and in another container, 185.1 parts of benzyl methacrylate (BzMA), 2,2′-azobis (2,4-dimethylvaleronitrile) (hereinafter referred to as V-65). ) 5.6 parts were mixed and the homogenized one was charged into a dropping funnel, one third of the mixture was added, and then dropped over 1 hour. Furthermore, polymerization was continued for 7 hours at that temperature. When the polymerization rate was measured by sampling at that time, it was almost 100%, and the nonvolatile content was 50.3%. Moreover, Mn was 8900 and PDI was 2.31. The resulting polymer is referred to as initiator group polymer-4, and this solution is referred to as initiator group polymer-4 solution.
- BzMA benzyl methacrylate
- V-65 2,2′-azobis (2,4-dimethylvaleronitrile
- Example 13 Using the same reactor as in Example 1, 194 parts of PGM as the solvent, 100 parts of MMA as the monomer of (1), 100 parts of butyl methacrylate (BMA), the start of (2) obtained above 12 parts of the base polymer-4 solution and 7.4 parts of (3) tributylmethylphosphonium iodide were added, and polymerization was carried out at 80 ° C. for 7 hours. When the solid content was measured after the completion of the polymerization, it was 96.1%, Mn was 198000, and PDI was 2.6. As a result, it was confirmed that a graft polymer could be formed without refining each material, and that the initiator polymer-4 could be used for polymerization even with a random copolymer.
- BMA butyl methacrylate
- Example 14 Using the same reactor as in Example 1, 200 parts of MDPA, 100 parts of MMA of (1), 6 parts of initiator group polymer-1 of (2) prepared in Synthesis Example 1, and TBAI of (3) was added as a component of (4), 0.3 parts of NIS and 1 part of triethylamine were added and polymerized at 75 ° C. for 5 hours. Polymerization progressed to become a highly viscous liquid. Sampling was performed at that time, and the polymerization rate was measured and found to be 68%. Moreover, Mn was 154000 and PDI was 1.59.
- Example 15 10 parts of the initiator group polymer-5 solution having an alkoxysilyl group in the reactive group obtained in Synthesis Example 5, 10 parts of ethanol, and 2 g of 25% aqueous ammonia were mixed to obtain an initiator group polymer mixed solution.
- a silicon substrate cut into 5 cm squares was prepared, and the above initiator group polymer mixed solution was spin-coated on one surface (hereinafter referred to as the front surface) of the substrate with a spin coater. Thereafter, it was dried and baked at 80 ° C. for 10 minutes and at 150 ° C. for 10 minutes. As a result, in the silicon substrate, the polymerization initiating group is surely introduced into the front surface of the substrate.
- a group that initiates polymerization exists in the form of a polymer film in a high concentration state on the front surface of the substrate, and the alkoxysilyl group is firmly bonded to the silicon substrate. It will be in the state.
- the polymer of ethyl 2-bromoisobutyrate that functions as the above polymerization initiating group has Mn of 28700 and PDI of 1.67, and this polymer is considered to be introduced on the surface of the silicon substrate. If the technique of this embodiment is utilized, it is possible to grow a polymer brush on the surface of a substrate made of various materials, and the material surface can be variously modified. Be expected.
- Example 16 Synthesis of hyperbranched polymer-1
- 100.0 parts of MDPA as a solvent
- 100.0 parts of MMA of (1) and 4.1 parts of TBAI of (3) were charged and heated to 75 ° C. while bubbling nitrogen, and then 0.74 of triethylamine of (4) Part was added and polymerized for 7 hours.
- the polymerization rate of the obtained polymer was 94.8%
- Mn was 26000
- PDI was 1.49. From this, it was confirmed that a 4-chain multi-branched polymer was obtained.
- Example 17 Synthesis of hyperbranched polymer-2
- the polymerization rate of the obtained polymer was 93.3%, Mn was 44500, and PDI was 1.46. From this, it was confirmed that a 6-chain multi-branched polymer was obtained.
- Example 18 Synthesis of hyperbranched polymer-3
- 100.0 parts of MDPA as a solvent, 3.1 parts of C8AMA having 8 polymerization initiation groups obtained in Synthesis Example 6 as an organic compound of (2) ( Charge 100.0 parts of MMA of 1) and 4.1 parts of TBAI of (3), warm to 75 ° C. while bubbling nitrogen, then add 0.74 part of triethylamine of (4).
- the polymerization rate of the obtained polymer was 91.1%, Mn was 63600, and PDI was 1.49. From this, it was confirmed that an 8-chain multi-branched polymer was obtained.
- radical polymerization initiator-containing compounds that can be formed in various forms
- various radicals can be initiated and advanced without termination using conventional radical polymerization initiators.
- polymer materials with specific properties such as adhesion, friction properties, wear resistance, wettability, barrier properties, adsorption / separation / transport properties of specific substances, and substrates with such specific properties of polymers
- Various materials whose surfaces have been treated are provided and their use is expected.
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Abstract
Description
(一般式1中、R1は、H又は任意のアルキル基又はアシル基、R2は、任意のアルキル基又はアリール基、Xは、Cl又はBr、Yは、O又はNHを表す。)
(一般式2中、R3は、H又は任意のアルキル基又はアリール基、R4は、アリール基又はシアノ基又はカルボキシル基又はエステル基又はアミド基、Xは、Cl又はBrを表す。) That is, the present invention includes at least (1) a radical polymerizable monomer having an unsaturated bond, and (2) a group having a structure represented by the following
(In
(In
ヨウ化金属、第四級アンモニウムアイオダイド、第四級ホスホニウムアイオダイド及び第四級アンモニウムトリヨージドからなる群から選ばれる1種以上のヨウ化物塩又はトリヨージド塩であるヨウ素イオン含有化合物と併用することで、前記ラジカル重合性モノマーの重合開始基として機能するものとなる下記一般式1及び/又は下記一般式2で表せる構造の基が、分子内に1個以上導入されていることを特徴とするラジカル重合の開始基含有化合物を提供する。 As another embodiment, the present invention provides a radical polymerizable monomer having an unsaturated bond without using any of an azo radical polymerization initiator, a peroxide radical polymerization initiator, and a photo radical polymerization initiator. A radical polymerization initiating group-containing compound for causing radical polymerization with termination reaction,
Used in combination with an iodine ion-containing compound which is one or more iodide salts or triiodide salts selected from the group consisting of metal iodide, quaternary ammonium iodide, quaternary phosphonium iodide and quaternary ammonium triiodide. Thus, at least one group having a structure represented by the following
(一般式2中、R3は、H又は任意のアルキル基又はアリール基、R4は、アリール基又はシアノ基又はカルボキシル基又はエステル基又はアミド基、Xは、Cl又はBrを表す。) (In
(In
(一般式3中、Yは、O又はNH)
前記一般式1及び/又は前記一般式2で表せる構造の基が、分子内に2個導入されたポリマーであること;
前記一般式1及び/又は前記一般式2で表せる構造の基が、分子内に3個以上導入された化合物であること;
前記一般式1及び/又は前記一般式2で表せる構造の基が、分子内に3個以上導入されたビニルポリマーであること;
前記一般式1及び/又は前記一般式2で表せる構造の基が、分子内に1個以上導入されたモノマーと、基材表面に結合する反応性基を有するモノマーとの共重合体であること;が挙げられる。 The following are mentioned as a preferable form of the above-mentioned radical polymerization start group containing compound. That is, in the radical polymerization initiating group-containing compound, the group having a structure represented by the
(In
A group in which two groups having a structure represented by the
A compound in which three or more groups having a structure represented by the
A vinyl polymer in which three or more groups having a structure represented by the
The group having a structure represented by the
本発明者らは、本発明の目的を達成すべく鋭意研究を行った結果、従来の安全性や保存性に課題のある材料を用いることなく、簡単な市販の材料を使用して、複雑な構造のポリマーを容易に得ることができる、工業的に極めて有用な、従来にない全く新たな構成の重合方法を見出して本発明を達成した。本発明の製造方法では、ラジカル重合性モノマーと、本発明で規定する重合開始基として機能する特定の構造の基が導入された有機化合物と、ヨウ素イオンを有する化合物を使用して、これらを混合、加温(加熱)するだけで、特定の構造の基から、容易に停止反応を伴うラジカル重合が始まって進行し、ポリマーを得ることができる。下記により具体的に説明する以下のように構成される。 Next, the present invention will be described in more detail with reference to preferred embodiments.
As a result of intensive studies to achieve the object of the present invention, the present inventors have used complicated materials using simple commercially available materials without using conventional materials with problems of safety and storage. The present invention has been accomplished by finding an unprecedented and completely new polymerization method which is extremely industrially useful and can easily obtain a polymer having a structure. In the production method of the present invention, a radical polymerizable monomer, an organic compound having a specific structure group functioning as a polymerization initiating group defined in the present invention, and a compound having iodine ions are mixed. By simply heating (heating), radical polymerization with a termination reaction can easily start and proceed from a group having a specific structure to obtain a polymer. The following configuration will be described in detail below.
(一般式2中、R3は、H又は任意のアルキル基又はアリール基、R4は、アリール基又はシアノ基又はカルボキシル基又はエステル基又はアミド基、Xは、Cl又はBrを表す。) (In
(In
本発明のポリマーの製造方法では、ポリマーの形成成分である、(1)不飽和結合を有するラジカル重合性モノマーを必須成分として使用する。不飽和結合を有するモノマーとしては、例えば、ビニル基、ビニリデン基、ビニレン基を有するモノマー等の、従来公知の不飽和結合を有するモノマーが挙げられる。すなわち、下記に挙げるような、従来公知のラジカル重合しうるモノマーであればいずれも使用でき、特に限定されない。 [(1) Radical polymerizable monomer having an unsaturated bond]
In the polymer production method of the present invention, (1) a radically polymerizable monomer having an unsaturated bond, which is a polymer forming component, is used as an essential component. Examples of the monomer having an unsaturated bond include conventionally known monomers having an unsaturated bond, such as a monomer having a vinyl group, a vinylidene group, or a vinylene group. That is, any of conventionally known monomers capable of radical polymerization can be used and is not particularly limited.
次に、本発明を特徴づける、上記した(1)のモノマーの重合開始基として機能する、(2)の有機化合物(ラジカル重合の開始基含有化合物)について説明する。本発明者らの検討によれば、下記一般式1又は2で表せる構造を有する基(以下、「式1又は2の基」とも呼ぶ)の存在下、(1)のモノマーと、後述する(3)のヨウ素イオン含有化合物とを混合して加温すると、結果として、本発明を特徴づける上記特有の構造の基から、停止反応を伴うラジカル重合が開始して、構造が制御された種々のポリマーが得られる。 [(2) Organic compound having at least one group having a structure represented by
Next, the organic compound (2) (radical polymerization initiating group-containing compound) that functions as a polymerization initiating group for the monomer (1), which characterizes the present invention, will be described. According to the study by the present inventors, in the presence of a group having a structure represented by the following
(一般式2中、R3は、H又は任意のアルキル基又はアリール基、R4は、アリール基又はシアノ基又はカルボキシル基又はエステル基又はアミド基、Xは、Cl又はBrを表す。) (In
(In
Examples thereof include groups having an ester bond or an amide bond of β-chloro or bromoalkanoic acid as described below.
Examples thereof include groups having an ester bond or an amide bond of β-chloro or bromoaryl-substituted alkanoic acid as described below.
Examples thereof include groups having an ester bond or an amide bond of chloro or bromo-substituted acetoalkanoic acid as described below.
For example, the following chloro or bromo substituted aryl substituted alkyl groups and the like can be mentioned.
Examples thereof include chloro- or bromo-substituted cyano group-containing alkyl groups as described below.
For example, the following chloro or bromo substituted alkanoic acid groups, esterified products of these carboxylic acids and the like can be mentioned.
Examples thereof include chloro or bromo-substituted alkanoic acid amides, alkyl mono-substituted and di-substituted groups of the nitrogen thereof, and the like.
(Yは、O又はNH) As the organic compound (2) characterizing the present invention, any organic compound may be used as long as the “group of
(Y is O or NH)
本発明のポリマーの製造方法では、(3)ヨウ化金属、第四級アンモニウムアイオダイド、第四級ホスホニウムアイオダイド及び第四級アンモニウムトリヨージドからなる群から選ばれる1種以上のヨウ化物塩又はトリヨージド塩であるヨウ素イオン含有化合物を使用することを必須とする。以下、これらの化合物について説明する。これらの化合物の作用については、詳細は解明されていない。本発明者らの検討によれば、これらの化合物を使用することによって、前記した「式1~3の基」の臭素がヨウ素に置き換わり、ヨウ素が移動する重合が起こると考えられる。また、これらの化合物が酸化還元の触媒として作用して重合を進行させる可能性もある。以下、上記したヨウ素イオン含有化合物を「ヨウ素化剤」或いは(3)の化合物と称す場合がある。 [(3) Iodine ion-containing compound which is iodide salt or triiodide salt]
In the method for producing a polymer of the present invention, (3) one or more iodide salts selected from the group consisting of metal iodide, quaternary ammonium iodide, quaternary phosphonium iodide and quaternary ammonium triiodide. Alternatively, it is essential to use an iodine ion-containing compound that is a triiodide salt. Hereinafter, these compounds will be described. The details of the action of these compounds have not been elucidated. According to the study by the present inventors, it is considered that by using these compounds, bromine in the above-mentioned “groups of
本発明のポリマーの製造方法では、以上で説明した(1)~(3)の材料を使用し、これらを混合及び加温すればラジカル重合が開始して進行し、ポリマーが得られる。本発明者らの検討によれば、上記の材料に加え、さらに、必要に応じて(4)のヨウ素、ヨウ素を遊離することができるヨウ化有機化合物及び有機アミン等の有機塩基を有する化合物から選ばれるいずれかを添加し、重合工程を行うことが好ましい。本発明者らの検討によれば、これらの成分をさらに添加することで、前記したラジカル重合の停止反応を防止することができ、高分子量化やゲル化を防止することができる。その作用は不明であるが、本発明者らは、ヨウ素やアミノ基がラジカルとなって、成長ラジカルのカップリング防止に寄与するのではないかと考えている。以下、(4)の成分を、簡易的に「(4)の触媒」と称す場合がある。 [(4) Iodine or an iodine iodide organic compound or organic base compound capable of liberating iodine]
In the method for producing a polymer of the present invention, the materials (1) to (3) described above are used, and when these are mixed and heated, radical polymerization starts and proceeds to obtain a polymer. According to the study by the present inventors, in addition to the above-mentioned materials, further, from the compound having an organic base such as an iodine iodide, an organic compound capable of liberating iodine, and an organic amine as described in (4). It is preferable to add any one selected and perform the polymerization step. According to the study by the present inventors, by further adding these components, the radical polymerization termination reaction described above can be prevented, and high molecular weight and gelation can be prevented. Although its action is unclear, the present inventors believe that iodine or amino groups become radicals and contribute to the prevention of growth radical coupling. Hereinafter, the component (4) may be simply referred to as “catalyst (4)”.
以下に、本発明のポリマーの製造方法に用いることができる他の材料について説明する。本発明のポリマーの製造方法の重合工程は、有機溶媒を使用して重合する溶液重合が好ましい。これは、(1)のモノマー材料に、(3)のようなイオン性の材料を溶解することができない場合があり、また、(2)の「式1~3の基」の構造中の塩素又は臭素と、(3)のヨウ素化剤のヨウ素イオンの交換は、前記したようなヨウ素化剤を溶解して行う必要があり、そのためには、下記に挙げるような極性が高い有機溶媒を一部又は全部に使用することが好ましい。具体的には、アルコール系、グリコール系、アミド系、スルホキシド系、イオン液体である溶媒を使用することが好ましい。しかし、これらの溶媒は必ずしも必要でなく、例えば、ヨウ素化剤を溶解するモノマーを使用した場合は、特に有機溶媒を使用せずとも重合できる。一般に使用される有機溶媒としては従来公知の、炭化水素系、ハロゲン系、ケトン系、エステル系、グリコール系などの非極性の溶媒があり、これらの溶媒と併用して、上記したような極性の高い溶媒を使用すればよい。その場合、極性が高い溶媒の比率は任意であり、モノマーを重合して得られる本発明のポリマーを溶解させるように溶媒が選択される。 [solvent]
Below, the other material which can be used for the manufacturing method of the polymer of this invention is demonstrated. The polymerization step of the method for producing a polymer of the present invention is preferably solution polymerization in which polymerization is performed using an organic solvent. This is because an ionic material such as (3) cannot be dissolved in the monomer material of (1), and chlorine in the structure of “groups of
以上が本発明のポリマーの製造方法に必要な材料であって、本発明では、これらの材料を混合して、加温(加熱)することで、「式1~3の基」からモノマーのラジカル重合が開始して進行し、ポリマーを得ることができる。その重合条件としては特に限定はなく、従来公知の方法がとられる。より好ましい具体的な条件を列記すると、窒素やアルゴン雰囲気にしたり、バブリングしたりした方が、酸素の影響がなく、よく重合が進行する。また、温度としては、室温以上であればよく、例えば、40℃以上あればよいが、室温程度であると重合時間が多大にかかるので、好ましくは60℃以上、さらには70℃以上で重合させることが、実用の製造においての、好ましい製造時間を実現できる点で適している。また、撹拌速度は特に重合に影響はなく、また、遮光が必ずしも必要ではない。重合率も任意であり、完全にモノマーが消費されていなくてもよい。 [Polymerization process]
The above are the materials necessary for the production method of the polymer according to the present invention. In the present invention, these materials are mixed and heated (heated), so that the radicals of the monomer can be converted from “groups of
本発明のポリマーの製造方法では、以上のような条件の下、先に述べたそれぞれの材料を用意して、混合し、加温することで、ポリマーを簡便に作製することができる。さらには、本発明を特徴づける(2)のラジカル重合の開始基含有化合物の形態を適宜に設計することで、さらに、必要に応じて(4)の触媒を使用することで、より容易に、所望する特異(複雑)な構造のポリマーを工業的に得ることができる。具体的には、本発明の製造方法を利用することで、下記に挙げるような多様な形態に制御された所望のポリマーを容易に提供できる。提供されるポリマーとしては、直鎖状のポリマー、ABブロックポリマー、ABAブロックポリマー、分岐型ポリマー、グラフトポリマー、スターポリマー、濃厚ポリマーブラシ、ボトルブラシポリマーなどが挙げられる。 [polymer]
In the polymer production method of the present invention, the respective materials described above are prepared, mixed, and heated under the above conditions, whereby the polymer can be easily produced. Furthermore, by appropriately designing the form of the radical polymerization initiating group-containing compound (2) that characterizes the present invention, it is easier to use the catalyst (4) as required. A polymer having a desired specific (complex) structure can be obtained industrially. Specifically, by using the production method of the present invention, a desired polymer controlled in various forms as described below can be easily provided. Polymers provided include linear polymers, AB block polymers, ABA block polymers, branched polymers, graft polymers, star polymers, concentrated polymer brushes, bottle brush polymers, and the like.
撹拌機、還流コンデンサー、温度計及び窒素導入管を取り付けた反応装置に、溶媒として、3-メトキシ-N,N-ジメチルプロパンアミド(以下、MDPAと略記)を100.0部、(2)の有機化合物として、2-ブロモイソ酪酸エチルを4.0部、(1)のモノマーとして、メタクリル酸メチル(以下、MMAと略記)を100.0部、(3)のヨウ素化剤として、ヨウ化ナトリウム3.0部を仕込んで、窒素をバブリングしながら75℃に加温し、7時間重合した。得られたポリマーの重合率は95%、数平均分子量(以下、Mnと略記)は7600、分子量分布(重量平均分子量/数平均分子量、以下、PDIと略記)は1.87であった。以上のことから、本発明の製造方法によれば、従来使用されていたアゾ系や過酸化物系のラジカル発生剤を使用せずに、ポリマーを得ることができることが確認された。 [Example 1]
To a reaction apparatus equipped with a stirrer, a reflux condenser, a thermometer, and a nitrogen introduction tube, 100.0 parts of 3-methoxy-N, N-dimethylpropanamide (hereinafter abbreviated as MDPA) as a solvent, As an organic compound, 4.0 parts of ethyl 2-bromoisobutyrate, 100.0 parts of methyl methacrylate (hereinafter abbreviated as MMA) as a monomer of (1), sodium iodide as an iodinating agent of (3) 3.0 parts was charged, heated to 75 ° C. while bubbling nitrogen, and polymerized for 7 hours. The polymerization rate of the obtained polymer was 95%, the number average molecular weight (hereinafter abbreviated as Mn) was 7600, and the molecular weight distribution (weight average molecular weight / number average molecular weight, hereinafter abbreviated as PDI) was 1.87. From the above, it was confirmed that according to the production method of the present invention, a polymer can be obtained without using a conventionally used azo-based or peroxide-based radical generator.
実施例1の系に、さらに、本発明で規定する(4)の成分としてN-アイオドスクシンイミド(以下、NISと略記)を0.2部添加して、実施例1で行ったと同様にして7時間重合した。この時点でサンプリングしたところ、重合率は68%であり、Mnが5200、PDIが1.43であった。そこで、同様の条件でさらに5時間重合したところ、重合率は95%に達し、Mnが8700、PDIが1.47であった。実施例1で得られたポリマーとの比較から、系内に触媒としてN-アイオド系化合物を添加することで、重合が制御され、得られるポリマーの粒度分布が狭くなることが確認された。 [Example 2]
In the same manner as in Example 1, 0.2 part of N-iodosuccinimide (hereinafter abbreviated as NIS) was further added to the system of Example 1 as the component (4) defined in the present invention. Polymerized for 7 hours. When sampled at this time, the polymerization rate was 68%, Mn was 5200, and PDI was 1.43. Then, when further polymerizing for 5 hours under the same conditions, the polymerization rate reached 95%, Mn was 8700, and PDI was 1.47. From comparison with the polymer obtained in Example 1, it was confirmed that by adding an N-iodide compound as a catalyst in the system, the polymerization was controlled and the particle size distribution of the obtained polymer was narrowed.
実施例2の系に、さらに、本発明で規定する(4)の成分である有機塩基を有する化合物としてトリエチルアミン1.0部を加え、同様に重合を行った。7時間後にサンプリングしたところ、重合率は91%に達し、Mnが7800、PDIが1.61であった。実施例2との比較から、重合速度が速くなることが確認され、また、実施例1との比較から、その場合でもある程度、粒度分布が制御されたポリマーを得ることができることが確認された。 [Example 3]
To the system of Example 2, 1.0 part of triethylamine was further added as a compound having an organic base as the component (4) defined in the present invention, and polymerization was carried out in the same manner. When sampled after 7 hours, the polymerization rate reached 91%, Mn was 7800, and PDI was 1.61. From the comparison with Example 2, it was confirmed that the polymerization rate was increased, and from the comparison with Example 1, it was confirmed that a polymer whose particle size distribution was controlled to some extent could be obtained.
実施例2の系において、(2)の2-ブロモイソ酪酸エチル4.0部に替えて、2-クロロイソプロピオン酸エチル2.8部を使用した場合(実施例4)と、2-ブロモイソプロピオン酸エチル3.3部を使用した場合(実施例5)、のそれぞれについて、加温条件を替えた以外は実施例2で行ったと同様にしてポリマーを調製した。加温条件は、2-クロロイソプロピオン酸エチルを用いた実施例4では85℃とし、2-ブロモイソプロピオン酸エチルを用いた実施例5では80℃として重合を行った。7時間後にサンプリングし、重合率と分子量を測定したところ、実施例4の場合は、重合率が82%で、Mnが7600、PDIが1.65であり、実施例5の場合は、重合率が79%で、Mnが6900、PDIが1.56であった。以上のことから、上記で用いた各化合物も、重合の開始基として機能することが確認された。 [Examples 4 and 5]
In the system of Example 2, when 2.8 parts of ethyl 2-chloroisopropionate was used instead of 4.0 parts of ethyl 2-bromoisobutyrate in (2) (Example 4), When 3.3 parts of ethyl onate were used (Example 5), a polymer was prepared in the same manner as in Example 2 except that the heating conditions were changed. Polymerization was carried out at 85 ° C. in Example 4 using ethyl 2-chloroisopropionate and 80 ° C. in Example 5 using ethyl 2-bromoisopropionate. Sampling was conducted after 7 hours, and the polymerization rate and molecular weight were measured. In the case of Example 4, the polymerization rate was 82%, Mn was 7600, and PDI was 1.65. In the case of Example 5, the polymerization rate was Was 79%, Mn was 6900, and PDI was 1.56. From the above, it was confirmed that each compound used above also functions as a polymerization initiation group.
実施例1と同様の反応装置を使用し、溶媒としてMDPAを561.0部、ヨウ素を1.0部、アゾ系重合開始剤の2,2’-アゾビス(4-メトキシ-2,4-ジメチルバレロニトリル)〔商品名:V-70(以下、V-70と略記)、和光純薬社製〕を3.7部、メタクリル酸2-ヒドロキシエチルを208.0部仕込み、NISを0.113部添加し、窒素をバブリングしながら、65℃で7時間重合した。その結果、得られた重合物の重合率はほぼ100%であり、また、ジメチルスルホキシド溶媒のGPC装置にて重合物の分子量を測定した結果、Mnが18500、PDIが1.35であった。 [Synthesis Example 1-Preparation of Initiating Group-Containing Polymer for Radical Polymerization]
Using the same reaction apparatus as in Example 1, 561.0 parts of MDPA and 1.0 part of iodine as solvents, 2,2′-azobis (4-methoxy-2,4-dimethyl) as an azo polymerization initiator Valeronitrile) [trade name: V-70 (hereinafter abbreviated as V-70), manufactured by Wako Pure Chemical Industries, Ltd.] 3.7 parts, 2-hydroxyethyl methacrylate 208.0 parts, and NIS 0.113. Then, polymerization was carried out at 65 ° C. for 7 hours while bubbling nitrogen. As a result, the polymerization rate of the obtained polymer was approximately 100%, and the molecular weight of the polymer was measured with a GPC apparatus using a dimethyl sulfoxide solvent. As a result, Mn was 18500 and PDI was 1.35.
The white powdery solid obtained by the above operation becomes a polymer in which a group having the structure of the
合成例1で用いたヨウ素とV-70の量をそれぞれ変化させて、それ以外は合成例1と同様にして分子量の違う開始基ポリマーを2種類合成した。具体的には、ヨウ素の量を1.2部とし、V-70の量を4.4部にしたものを合成例2とし、ヨウ素の量を0.75部にし、V-70を2.8部にしたものを合成例3とし、得られた白色の粉末状固体を、それぞれ開始基ポリマー-2、-3とした。合成物の構造は、合成例1と同様にIRとNMRを用いて確認した。その結果、いずれも、その側鎖に「式3の基」が導入されたポリマーであった。また、合成例1と同様にして分子量を測定した結果、開始基ポリマー-2は、Mnが14500、PDIが1.38であり、開始基ポリマー-3は、Mnが31400、PDIが1.55であった。 [Synthesis Example 2, 3-Preparation of radical-containing polymerization initiator group-containing polymer]
Two types of initiator polymers having different molecular weights were synthesized in the same manner as in Synthesis Example 1 except that the amounts of iodine and V-70 used in Synthesis Example 1 were changed. Specifically, the amount of iodine was 1.2 parts, the amount of V-70 was 4.4 parts, and Synthesis Example 2 was obtained, the amount of iodine was 0.75 parts, and V-70 was 2. 8 parts were used as Synthesis Example 3, and the resulting white powdery solids were used as initiator group polymers-2 and -3, respectively. The structure of the synthesized product was confirmed using IR and NMR as in Synthesis Example 1. As a result, all were polymers in which the “group of
実施例1と同様の反応装置を使用して、溶媒のMDPAを200部、(1)のMMAを200部、(2)の合成例1で調製した開始基ポリマー-1を6部、(3)の化合物としてテトラブチルアンモニウムアイオダイド(以下、TBAIと略記)7.9部を仕込み、(4)の成分であるNISを0.3部添加し、75℃で8時間重合した。重合が進行し、高粘度の液体となったのでサンプリングし、重合率を測定したところ87%であった。また、Mnが2970000、PDIが1.48であった。このことから、上記のようにして、側鎖に「式3の基」が導入された開始基ポリマー-1の存在下で重合すると、得られるポリマーは、主鎖に、側鎖がある構造をもつグラフトコポリマーとなり、さらに、高分子量のポリマーを得ることができることが確認された。 [Example 6]
Using the same reaction apparatus as in Example 1, 200 parts of MDPA as a solvent, 200 parts of MMA of (1), 6 parts of initiating group polymer-1 prepared in Synthesis Example 1 of (2), (3 ) Was charged with 7.9 parts of tetrabutylammonium iodide (hereinafter abbreviated as TBAI), 0.3 parts of NIS as the component (4) was added, and polymerization was carried out at 75 ° C. for 8 hours. Since the polymerization progressed to become a highly viscous liquid, it was sampled and the polymerization rate was measured and found to be 87%. Moreover, Mn was 2970000 and PDI was 1.48. From this, as described above, when polymerizing in the presence of the initiator polymer-1 in which the “group of
実施例6で用いた開始基ポリマー-1に替えて、実施例7では開始基ポリマー-2を用い、実施例8では開始基ポリマー-3を使用し、それ以外は実施例6と同様にして、それぞれ重合を行った。その結果、実施例6で用いた開始基ポリマー-1よりも分子量が小さい開始基ポリマー-2を使用して得たポリマーは、重合率が95%で、Mnが1870000、PDIが1.45であった。一方、実施例6で用いた開始基ポリマー-1よりも分子量が大きい開始基ポリマー-3を使用して得たポリマーは、重合率が80%であって、Mnが330000、PDIが1.72であった。このことから、使用する開始基ポリマーの分子量の違いによって、最終的に得られるポリマーの分子量を調整することができることが確認された。 [Examples 7 and 8]
Instead of the initiating group polymer-1 used in Example 6, initiating group polymer-2 was used in Example 7, initiating group polymer-3 was used in Example 8, and the others were the same as in Example 6. Each was polymerized. As a result, the polymer obtained using Initiator Polymer-2 having a molecular weight smaller than that of Initiator Polymer-1 used in Example 6 had a polymerization rate of 95%, Mn of 1870000, and PDI of 1.45. there were. On the other hand, the polymer obtained using Initiator Polymer-3 having a molecular weight larger than that of Initiator Polymer-1 used in Example 6 had a polymerization rate of 80%, Mn of 330000, and PDI of 1.72. Met. From this, it was confirmed that the molecular weight of the finally obtained polymer can be adjusted by the difference in the molecular weight of the starting group polymer used.
実施例6において、開始基ポリマー-1の使用量の6部を、4部と、8部にそれぞれ替えた以外は同様にして重合を行った。その結果、開始基ポリマー-1を4部使用した場合は、重合率71%で、Mnが3210000、PDIが1.56であり、開始基ポリマー-1を8部使用した場合は、重合率が89%であり、Mnが190000、PDIが1.42であった。以上の結果から、開始基ポリマーの使用量、すなわち、開始基の量によっても、最終的に得られるポリマーの分子量を調整できることが分かった。 [Example 9]
Polymerization was carried out in the same manner as in Example 6 except that 6 parts of the used amount of the starting group polymer-1 was changed to 4 parts and 8 parts, respectively. As a result, when 4 parts of the starting group polymer-1 were used, the polymerization rate was 71%, Mn was 3210000, and PDI was 1.56. When 8 parts of the starting group polymer-1 were used, the polymerization rate was It was 89%, Mn was 190000, and PDI was 1.42. From the above results, it was found that the molecular weight of the finally obtained polymer can be adjusted also by the amount of the starting group polymer used, that is, the amount of the starting group.
実施例1と同様の反応装置を使用して、溶媒のMDPAを200部、第1臭化銅を0.29部、ペンタメチルジエチレントリアミンを0.52部、合成例1で得た(2)の開始基ポリマー-1を6部、(1)のMMAを200部、ジオクタン酸錫0.22部を添加し、窒素をバブリングしながらよく混合した。ついで、65℃に昇温した。その結果、加温中に増粘し、ゲル化を起こしてしまい、重合が停止した。その理由は、この場合の反応は原子移動ラジカル重合であり、酸化還元で重合は進行するが、副反応の停止反応が起こってしまい、且つ、固形分濃度が高いので、多官能性の開始基ポリマー-1による重合物のゲル化が著しかったためと考えられる。 [Comparative Example 1]
Using the same reaction apparatus as in Example 1, 200 parts of MDPA as a solvent, 0.29 parts of first copper bromide, 0.52 parts of pentamethyldiethylenetriamine, obtained in Synthesis Example 1 (2) 6 parts of the initiating group polymer-1, 200 parts of MMA of (1) and 0.22 part of tin dioctanoate were added and mixed well while bubbling nitrogen. The temperature was then raised to 65 ° C. As a result, the viscosity increased during heating, causing gelation, and the polymerization was stopped. The reason is that the reaction in this case is atom transfer radical polymerization, and the polymerization proceeds by oxidation-reduction, but the side reaction is terminated, and the solid content concentration is high. This is probably because the gelation of the polymer by Polymer-1 was remarkable.
実施例6で使用した(1)のMMAに替えて、実施例10ではメタクリル酸ラウリル(以下、LMAと略記)を(1)のモノマーに用い、実施例11は、メタクリル酸シクロヘキシル(以下、CHMAと略記)を(1)のモノマーに使用して、それ以外は実施例6と同様にして重合を行った。その結果、LMAを使用した実施例10では、得られたポリマーの重合率は95%であり、Mnが350000、PDIが1.32であった。得られたポリマーをメタノールに析出させて、ポリマー分を採取し、乾燥してメタノールを除去したところ、粘調な液体であり、高分子量であるにも関わらず、液状であった。また、CHMAを使用した実施例11では、得られたポリマーの重合率は70%であり、Mnが181000、PDIが1.78であった。これらのことから、本発明の製造方法は、MMAに限られず、他のメタクリレート系モノマーの重合に適用できることが確認された。 [Examples 10 and 11]
Instead of the MMA (1) used in Example 6, Example 10 used lauryl methacrylate (hereinafter abbreviated as LMA) as the monomer (1), and Example 11 used cyclohexyl methacrylate (hereinafter CHMA). The abbreviation was used for the monomer of (1), and polymerization was carried out in the same manner as in Example 6 except that. As a result, in Example 10 using LMA, the polymerization rate of the obtained polymer was 95%, Mn was 350,000, and PDI was 1.32. The obtained polymer was precipitated in methanol, and the polymer content was collected and dried to remove methanol. As a result, it was a viscous liquid and was a liquid despite having a high molecular weight. In Example 11 using CHMA, the polymerization rate of the obtained polymer was 70%, Mn was 181000, and PDI was 1.78. From these facts, it was confirmed that the production method of the present invention is not limited to MMA but can be applied to polymerization of other methacrylate monomers.
実施例6で使用した(1)のMMAに替えて、アクリル酸ブチルを使用して、温度を120℃にして重合を行った。その結果、7時間の時点で重合率は57%であり、分子量が114000、PDIが1.89であった。このことから、本発明の製造方法は、アクリレート系モノマーの重合への適用が可能であることが確認された。 [Example 12]
Instead of the MMA (1) used in Example 6, butyl acrylate was used and the temperature was set to 120 ° C. to carry out the polymerization. As a result, at 7 hours, the polymerization rate was 57%, the molecular weight was 114,000, and the PDI was 1.89. From this, it was confirmed that the production method of the present invention can be applied to the polymerization of acrylate monomers.
実施例1と同様の反応装置を使用し、溶媒のプロピレングリコールモノメチルエーテル(以下、PGMと略記)を370.2部、メタクリル酸グリシジルを85.1部、2-ブロモイソ酪酸を100部、メトキシフェノール1.0部、テトラエチルアンモニウムブロマイド4.6部を混合して、90℃、8時間反応させた。得られた反応物の酸価を測定したところ、0.4mgKOH/gであり、ほとんどの2-ブロモイソ酪酸が反応していた。また、IRにて水酸基の生成、エポキシ基の消滅を確認した。このことから、得られた反応物は、メタクリル酸グリシジルのエポキシ基とカルボン酸を反応させて得られた、「式3の基」が導入されたメタクリレートであることがわかる。 [Synthesis Example 4-Preparation of Polymer Initiating Group for Radical Polymerization]
Using the same reaction apparatus as in Example 1, 370.2 parts of solvent propylene glycol monomethyl ether (hereinafter abbreviated as PGM), 85.1 parts of glycidyl methacrylate, 100 parts of 2-bromoisobutyric acid, methoxyphenol 1.0 part and 4.6 parts of tetraethylammonium bromide were mixed and reacted at 90 ° C. for 8 hours. When the acid value of the obtained reaction product was measured, it was 0.4 mgKOH / g, and most of 2-bromoisobutyric acid was reacted. Further, the generation of hydroxyl groups and the disappearance of epoxy groups were confirmed by IR. From this, it can be seen that the obtained reaction product is a methacrylate having a “group of
実施例1と同様の反応装置を使用し、溶媒としてPGMを194部、(1)のモノマーとして、MMAを100部、メタクリル酸ブチル(BMA)を100部、上記で得た(2)の開始基ポリマー-4溶液を12部、(3)のトリブチルメチルホスホニウムアイオダイドを7.4部添加し、80℃で7時間重合した。重合終了後、固形分を測定したところ、96.1%であり、Mnは198000、PDIは2.6であった。これによって、それぞれの材料を精製せずともグラフトポリマーができ、且つ、開始基ポリマー-4がランダムコポリマーでも重合に使用できることが確認できた。 [Example 13]
Using the same reactor as in Example 1, 194 parts of PGM as the solvent, 100 parts of MMA as the monomer of (1), 100 parts of butyl methacrylate (BMA), the start of (2) obtained above 12 parts of the base polymer-4 solution and 7.4 parts of (3) tributylmethylphosphonium iodide were added, and polymerization was carried out at 80 ° C. for 7 hours. When the solid content was measured after the completion of the polymerization, it was 96.1%, Mn was 198000, and PDI was 2.6. As a result, it was confirmed that a graft polymer could be formed without refining each material, and that the initiator polymer-4 could be used for polymerization even with a random copolymer.
実施例1と同様の反応装置を使用し、MDPAを200部、(1)のMMAを100部、合成例1で調製した(2)の開始基ポリマー-1を6部、(3)のTBAIを7.9部仕込み、(4)の成分として、NISを0.3部と、トリエチルアミンを1部添加し、75℃で5時間重合した。重合が進行し、高粘度の液体となった。その時点でサンプリングし、重合率を測定したところ、68%であった。また、Mnが154000、PDIが1.59であった。ついで、(1)のポリエチレングリコールモノメチルエーテルメタクリレート(分子量約400、以下、PMEと称す)を100部添加し、さらに6時間重合した。重合後、分子量を測定したところ、Mnが387000、PDIが2.45であり、先に測定した時点から高分子量化していることが確認された。このことから、重合率が68%であった時点のMMAの重合から、その後に、添加したPMEと残留モノマーのMMAが重合してブロックコポリマーとなったと推測され、多分岐構造のブロックコポリマーを得ることができた。これを水に析出させたところ、スライム状のぶよぶよしたポリマーとなった。 [Example 14]
Using the same reactor as in Example 1, 200 parts of MDPA, 100 parts of MMA of (1), 6 parts of initiator group polymer-1 of (2) prepared in Synthesis Example 1, and TBAI of (3) Was added as a component of (4), 0.3 parts of NIS and 1 part of triethylamine were added and polymerized at 75 ° C. for 5 hours. Polymerization progressed to become a highly viscous liquid. Sampling was performed at that time, and the polymerization rate was measured and found to be 68%. Moreover, Mn was 154000 and PDI was 1.59. Subsequently, 100 parts of polyethylene glycol monomethyl ether methacrylate (1) (molecular weight of about 400, hereinafter referred to as PME) was added, and polymerization was further performed for 6 hours. When the molecular weight was measured after the polymerization, Mn was 387000 and PDI was 2.45, and it was confirmed that the molecular weight was increased from the time point measured previously. From this, from the polymerization of MMA at the time when the polymerization rate was 68%, it was presumed that the added PME and the residual monomer MMA were polymerized into a block copolymer to obtain a block copolymer having a multi-branched structure. I was able to. When this was precipitated in water, it became a slimy sloppy polymer.
下記の処方にて、開始基ポリマーを得た。実施例1と同様の反応装置に、MDPAを50.0部、メタクリル酸2-ヒドロキシエチルを20.8部、ピリジンを18.9部添加し、氷浴で5℃に冷却した。滴下ロートに2-ブロモイソ酪酸ブロマイド45.9部を仕込んで装置に装着し、10℃を超えないように3時間で滴下した。ついで、滴下後その温度で2時間放置し、その後、45℃に加温して1時間反応させた。室温まで冷却した後、酢酸エチルを200部加え、ついで、大量の水を添加し、分液ロートにて得られたモノマーを抽出した。ついで、大量の水で数回洗浄し、無水塩化マグネシウムにて乾燥した後、エバポレーターにて溶媒を除去した後、分留装置にて目的生成物である、2-メタクリル酸2-(2-ブロモ-2メチルプロピオニルオキシ)エチルエステル(以下、BMPMAと略記)を得た。 [Synthesis Example 5-Preparation of radical-initiating group-containing polymer having alkoxysilyl group as reactive group]
An initiating group polymer was obtained according to the following formulation. In the same reactor as in Example 1, 50.0 parts of MDPA, 20.8 parts of 2-hydroxyethyl methacrylate, and 18.9 parts of pyridine were added and cooled to 5 ° C. in an ice bath. The dropping funnel was charged with 45.9 parts of 2-bromoisobutyric acid bromide and attached to the apparatus, and dropped in 3 hours so as not to exceed 10 ° C. Then, after dropping, the mixture was allowed to stand at that temperature for 2 hours, and then heated to 45 ° C. and reacted for 1 hour. After cooling to room temperature, 200 parts of ethyl acetate was added, then a large amount of water was added, and the monomer obtained in a separatory funnel was extracted. Next, after washing several times with a large amount of water and drying with anhydrous magnesium chloride, the solvent was removed with an evaporator, and the target product 2- (2-bromomethacrylate), which was the target product, was obtained with a fractionator. -2methylpropionyloxy) ethyl ester (hereinafter abbreviated as BMPMA).
合成例5で得た反応性基にアルコキシシリル基を有する開始基ポリマー-5溶液を10部、エタノール10部、25%アンモニア水2gを混合して開始基ポリマー混合溶液とした。ついで、5センチ角に切ったシリコン基板を用意し、基板の一方の面(以下、正面と称す)に、スピンコーターにて、上記の開始基ポリマー混合溶液をスピンコートした。その後、80℃で10分、150℃で10分乾燥して焼き付けた。この結果、シリコン基板は、基板の正面に重合開始基が確実に導入されたものになる。すなわち、上記のようにして得られた基板は、基板正面に重合を開始する基が、濃度の高い状態でポリマー膜状となって存在し、且つ、アルコキシシリル基がシリコン基板と強固に結合した状態のものになる。 [Example 15]
10 parts of the initiator group polymer-5 solution having an alkoxysilyl group in the reactive group obtained in Synthesis Example 5, 10 parts of ethanol, and 2 g of 25% aqueous ammonia were mixed to obtain an initiator group polymer mixed solution. Next, a silicon substrate cut into 5 cm squares was prepared, and the above initiator group polymer mixed solution was spin-coated on one surface (hereinafter referred to as the front surface) of the substrate with a spin coater. Thereafter, it was dried and baked at 80 ° C. for 10 minutes and at 150 ° C. for 10 minutes. As a result, in the silicon substrate, the polymerization initiating group is surely introduced into the front surface of the substrate. That is, in the substrate obtained as described above, a group that initiates polymerization exists in the form of a polymer film in a high concentration state on the front surface of the substrate, and the alkoxysilyl group is firmly bonded to the silicon substrate. It will be in the state.
実施例1と同様の反応装置を使用し、溶媒としてMDPAを100.0部、(2)の有機化合物として、重合開始基を4個有するペンタエリスリトールテトラキス(2-ブロモイソブチレート)を1.83部、(1)のMMAを100.0部、(3)のTBAIを4.1部、仕込んで、窒素をバブリングしながら75℃に加温し、ついで、(4)のトリエチルアミン0.74部を添加し、7時間重合した。得られたポリマーの重合率は94.8%、Mnは26000、PDIは1.49であった。このことから、4本鎖の多分岐ポリマーが得られることが確認できた。 [Example 16: Synthesis of hyperbranched polymer-1]
Using the same reaction apparatus as in Example 1, 100.0 parts of MDPA as a solvent, and 1. pentaerythritol tetrakis (2-bromoisobutyrate) having 4 polymerization initiating groups as an organic compound of (2) 83 parts, 100.0 parts of MMA of (1) and 4.1 parts of TBAI of (3) were charged and heated to 75 ° C. while bubbling nitrogen, and then 0.74 of triethylamine of (4) Part was added and polymerized for 7 hours. The polymerization rate of the obtained polymer was 94.8%, Mn was 26000, and PDI was 1.49. From this, it was confirmed that a 4-chain multi-branched polymer was obtained.
実施例1と同様の反応装置を使用し、溶媒としてMDPAを100.0部、(2)の有機化合物として、重合開始基を6個有するジペンタエリスリトールヘキサキス(2-ブロモイソブチレート)を1.91部、(1)のMMAを100.0部、(3)のTBAIを4.1部、仕込んで、窒素をバブリングしながら75℃に加温し、ついで、(4)のトリエチルアミン0.74部を添加し、7時間重合した。得られたポリマーの重合率は93.3%、Mnは44500、PDIは1.46であった。このことから、6本鎖の多分岐ポリマーが得られることが確認できた。 [Example 17: Synthesis of hyperbranched polymer-2]
Using the same reaction apparatus as in Example 1, 100.0 parts of MDPA as a solvent and dipentaerythritol hexakis (2-bromoisobutyrate) having 6 polymerization initiating groups as an organic compound of (2) 1.91 parts, 100.0 parts of MMA of (1), 4.1 parts of TBAI of (3), were charged, heated to 75 ° C. while bubbling nitrogen, then triethylamine 0 of (4) .74 parts were added and polymerized for 7 hours. The polymerization rate of the obtained polymer was 93.3%, Mn was 44500, and PDI was 1.46. From this, it was confirmed that a 6-chain multi-branched polymer was obtained.
下記の処方にて、開始基ポリマーを得た。実施例1と同様の反応装置に、溶媒のMDPAを50.0部、4-tert-ブチルカリックス[8]アレーンを25.9部、ピリジンを18.9部添加し、氷浴で5℃に冷却した。滴下ロートに、2-ブロモイソ酪酸ブロマイド45.9部を仕込んで装置に装着し、10℃を超えないように3時間で滴下した。ついで、滴下後その温度で2時間放置し、その後、45℃に加温して1時間反応させた。室温まで冷却した後、酢酸エチルを200部加え、ついで、大量の水を添加し、分液ロートにて得られたモノマーを抽出した。ついで、大量の水で数回洗浄し、無水塩化マグネシウムにて乾燥した後、エバポレーターにて溶媒を除去した後、分留装置にて目的生成物である、4-tert-ブチルカリックス[8]アレーンのヒドロキシル基が全て2-ブロモイソブチリル基で置換された重合開始基を8個有する化合物を得た。これをC8AMAと称す。 [Synthesis Example 6-Preparation of Initiating Group-Containing Polymer for Radical Polymerization]
An initiating group polymer was obtained according to the following formulation. In the same reactor as in Example 1, 50.0 parts of MDPA as a solvent, 25.9 parts of 4-tert-butylcalix [8] arene, and 18.9 parts of pyridine were added, and the temperature was adjusted to 5 ° C. with an ice bath. Cooled down. A dropping funnel was charged with 45.9 parts of 2-bromoisobutyric acid bromide and mounted on the apparatus, and dropped in 3 hours so as not to exceed 10 ° C. Then, after dropping, the mixture was allowed to stand at that temperature for 2 hours, and then heated to 45 ° C. and reacted for 1 hour. After cooling to room temperature, 200 parts of ethyl acetate was added, then a large amount of water was added, and the monomer obtained in a separatory funnel was extracted. Next, after washing with a large amount of water several times and drying with anhydrous magnesium chloride, the solvent was removed with an evaporator, and then 4-tert-butylcalix [8] arene, the target product, was obtained with a fractionator. A compound having 8 polymerization initiating groups in which all of the hydroxyl groups were substituted with 2-bromoisobutyryl groups was obtained. This is referred to as C8AMA.
実施例1と同様の反応装置を使用し、溶媒としてMDPAを100.0部、(2)の有機化合物として、合成例6で得た重合開始基を8個有するC8AMAを3.1部、(1)のMMAを100.0部、(3)のTBAIを4.1部、仕込んで、窒素をバブリングしながら75℃に加温し、ついで、(4)のトリエチルアミン0.74部を添加し、7時間重合した。得られたポリマーの重合率は91.1%、Mnは63600、PDIは1.49であった。このことから、8本鎖の多分岐ポリマーが得られることが確認できた。 [Example 18: Synthesis of hyperbranched polymer-3]
Using the same reaction apparatus as in Example 1, 100.0 parts of MDPA as a solvent, 3.1 parts of C8AMA having 8 polymerization initiation groups obtained in Synthesis Example 6 as an organic compound of (2), ( Charge 100.0 parts of MMA of 1) and 4.1 parts of TBAI of (3), warm to 75 ° C. while bubbling nitrogen, then add 0.74 part of triethylamine of (4). For 7 hours. The polymerization rate of the obtained polymer was 91.1%, Mn was 63600, and PDI was 1.49. From this, it was confirmed that an 8-chain multi-branched polymer was obtained.
Claims (18)
- 少なくとも、(1)不飽和結合を有するラジカル重合性モノマーと、(2)該モノマーの重合開始基として機能する下記一般式1及び/又は下記一般式2で表せる構造の基が、分子内に1個以上導入されている有機化合物と、(3)ヨウ化金属、第四級アンモニウムアイオダイド、第四級ホスホニウムアイオダイド及び第四級アンモニウムトリヨージドからなる群から選ばれる1種以上のヨウ化物塩又はトリヨージド塩であるヨウ素イオン含有化合物とを、混合及び加温することで、前記構造の基から、停止反応を伴うラジカル重合が始まる重合工程を有することを特徴とするポリマーの製造方法。
(一般式1中、R1は、H又は任意のアルキル基又はアシル基、R2は、任意のアルキル基又はアリール基、Xは、Cl又はBr、Yは、O又はNHを表す。)
(一般式2中、R3は、H又は任意のアルキル基又はアリール基、R4は、アリール基又はシアノ基又はカルボキシル基又はエステル基又はアミド基、Xは、Cl又はBrを表す。) At least (1) a radically polymerizable monomer having an unsaturated bond, and (2) a group having a structure represented by the following general formula 1 and / or the following general formula 2 that functions as a polymerization initiating group of the monomer is 1 in the molecule. At least one organic compound, and (3) one or more iodides selected from the group consisting of (3) metal iodide, quaternary ammonium iodide, quaternary phosphonium iodide, and quaternary ammonium triiodide. A method for producing a polymer comprising a polymerization step in which radical polymerization with termination reaction starts from a group of the above structure by mixing and heating an iodine ion-containing compound that is a salt or a triiodide salt.
(In General Formula 1, R 1 represents H or any alkyl group or acyl group, R 2 represents any alkyl group or aryl group, X represents Cl or Br, and Y represents O or NH.)
(In General Formula 2, R 3 represents H or any alkyl group or aryl group, R 4 represents an aryl group, cyano group, carboxyl group, ester group or amide group, and X represents Cl or Br.) - 前記重合工程で、アゾ系ラジカル重合開始剤、過酸化物系ラジカル重合開始剤及び光ラジカル重合開始剤のいずれについても使用しない請求項1に記載のポリマーの製造方法。 The method for producing a polymer according to claim 1, wherein none of the azo radical polymerization initiator, the peroxide radical polymerization initiator, and the photo radical polymerization initiator is used in the polymerization step.
- 前記重合工程で、さらに、(4)ヨウ素、ヨウ素を遊離することができるヨウ化有機化合物及び有機塩基を有する化合物からなる群から選ばれる少なくともいずれかを使用する請求項1又は2に記載のポリマーの製造方法。 The polymer according to claim 1 or 2, wherein at least one selected from the group consisting of (4) iodine, an iodine iodide organic compound capable of liberating iodine and a compound having an organic base is used in the polymerization step. Manufacturing method.
- 前記重合工程の際に、さらに有機溶媒を使用する請求項1~3のいずれか1項に記載のポリマーの製造方法。 The method for producing a polymer according to any one of claims 1 to 3, wherein an organic solvent is further used in the polymerization step.
- 前記有機溶媒が、アルコール系、グリコール系、アミド系、スルホキシド系及びイオン液体からなる群から選ばれる少なくともいずれかである請求項4に記載のポリマーの製造方法。 The method for producing a polymer according to claim 4, wherein the organic solvent is at least one selected from the group consisting of alcohols, glycols, amides, sulfoxides and ionic liquids.
- 前記ヨウ素を遊離することができるヨウ化有機化合物が、N-アイオドイミド系化合物である請求項3~5のいずれか1項に記載のポリマーの製造方法。 The method for producing a polymer according to any one of claims 3 to 5, wherein the organic iodide compound capable of liberating iodine is an N-iodimide compound.
- 前記N-アイオドイミド系化合物が、N-アイオドスクシンイミド、N-アイオドフタルイミド、N-アイオドシクロヘキサニルイミド、1,3-ジアイオド-5,5-ジメチルヒダントイン及びN-アイオドサッカリンからなる群から選ばれる少なくともいずれかである請求項6に記載のポリマーの製造方法。 The N-iodoimide compound is a group consisting of N-iodosuccinimide, N-iodophthalimide, N-iodocyclohexanilimide, 1,3-diaiodo-5,5-dimethylhydantoin and N-iodosaccharin. The method for producing a polymer according to claim 6, which is at least one selected from the group consisting of:
- 前記一般式1で表せる構造の基が、下記一般式3で表せる構造の基である請求項1~7のいずれか1項に記載のポリマーの製造方法。
(一般式3中、Yは、O又はNH) The method for producing a polymer according to any one of claims 1 to 7, wherein the group represented by the general formula 1 is a group represented by the following general formula 3.
(In general formula 3, Y is O or NH) - 前記(2)の有機化合物が、前記一般式1及び/又は前記一般式2で表せる構造の基が分子内に2個導入された重合開始基含有ポリマーであり、前記重合工程で得られるポリマーが、ブロック構造或いは櫛形構造をもつポリマーとなる請求項1~8のいずれか1項に記載のポリマーの製造方法。 The organic compound (2) is a polymerization initiating group-containing polymer in which two groups having a structure represented by the general formula 1 and / or the general formula 2 are introduced in the molecule, and the polymer obtained in the polymerization step is The method for producing a polymer according to any one of claims 1 to 8, wherein the polymer has a block structure or a comb structure.
- 前記(2)の有機化合物が、前記一般式1及び/又は前記一般式2で表せる構造の基が分子内に3個以上導入された化合物であり、前記重合工程で得られるポリマーが、分岐構造型ポリマー或いはスターポリマー或いはグラフトコポリマーとなる請求項1~8のいずれか1項に記載のポリマーの製造方法。 The organic compound (2) is a compound in which three or more groups having a structure represented by the general formula 1 and / or the general formula 2 are introduced in a molecule, and the polymer obtained in the polymerization step has a branched structure. The method for producing a polymer according to any one of claims 1 to 8, which is a mold polymer, a star polymer or a graft copolymer.
- 前記(2)の有機化合物が、前記一般式1及び/又は前記一般式2で表せる構造の基が分子内に3個以上導入されたビニルポリマーであり、前記重合工程で得られるポリマーが、前記ビニルポリマーに前記(1)のモノマーが重合してグラフトした構造のポリマー或いはボトルブラシポリマーとなる請求項1~8のいずれか1項に記載のポリマーの製造方法。 The organic compound (2) is a vinyl polymer in which three or more groups having a structure represented by the general formula 1 and / or the general formula 2 are introduced in the molecule, and the polymer obtained in the polymerization step is The method for producing a polymer according to any one of claims 1 to 8, wherein the monomer (1) is polymerized and grafted onto a vinyl polymer to form a polymer or a bottle brush polymer.
- 前記(2)の有機化合物が、前記一般式1及び/又は前記一般式2で表せる構造の基が分子内に1個以上導入されたモノマーと、基材表面に結合する反応性基を有するモノマーとの共重合体であり、該共重合体で基材を処理して基材表面を改質し、その後に、該改質した基材表面上で、前記(1)のモノマーと前記(3)のヨウ素イオン含有化合物とを混合及び加温して、前記基材表面に濃厚ブラシ構造のポリマーを製造する請求項1~8のいずれか1項に記載のポリマーの製造方法。 The organic compound (2) is a monomer having at least one group having a structure represented by the general formula 1 and / or the general formula 2 and a reactive group that binds to the surface of the substrate. The substrate is treated with the copolymer to modify the surface of the substrate, and then the monomer (1) and the (3) are formed on the modified substrate surface. The method for producing a polymer according to any one of claims 1 to 8, wherein a polymer having a concentrated brush structure is produced on the surface of the substrate by mixing and heating with an iodine ion-containing compound.
- アゾ系ラジカル重合開始剤、過酸化物系ラジカル重合開始剤及び光ラジカル重合開始剤のいずれについても使用せずに、不飽和結合を有するラジカル重合性モノマーの、停止反応を伴うラジカル重合を行わせるためのラジカル重合の開始基含有化合物であって、
ヨウ化金属、第四級アンモニウムアイオダイド、第四級ホスホニウムアイオダイド及び第四級アンモニウムトリヨージドからなる群から選ばれる1種以上のヨウ化物塩又はトリヨージド塩であるヨウ素イオン含有化合物と併用することで、前記ラジカル重合性モノマーの重合開始基として機能するものとなる下記一般式1及び/又は下記一般式2で表せる構造の基が、分子内に1個以上導入されていることを特徴とするラジカル重合の開始基含有化合物。
(一般式1中、R1は、H又は任意のアルキル基又はアシル基、R2は、任意のアルキル基又はアリール基、Xは、Cl又はBr、Yは、O又はNHを表す。)
(一般式2中、R3は、H又は任意のアルキル基又はアリール基、R4は、アリール基又はシアノ基又はカルボキシル基又はエステル基又はアミド基、Xは、Cl又はBrを表す。) Without using any of azo radical polymerization initiator, peroxide radical polymerization initiator and photo radical polymerization initiator, radical polymerization with termination reaction of radical polymerizable monomer having unsaturated bond A radical polymerization initiating group-containing compound for
Used in combination with an iodine ion-containing compound which is one or more iodide salts or triiodide salts selected from the group consisting of metal iodide, quaternary ammonium iodide, quaternary phosphonium iodide and quaternary ammonium triiodide. Thus, at least one group having a structure represented by the following general formula 1 and / or the following general formula 2 that functions as a polymerization initiating group of the radical polymerizable monomer is introduced into the molecule. Initiating group-containing compound for radical polymerization.
(In General Formula 1, R 1 represents H or any alkyl group or acyl group, R 2 represents any alkyl group or aryl group, X represents Cl or Br, and Y represents O or NH.)
(In General Formula 2, R 3 represents H or any alkyl group or aryl group, R 4 represents an aryl group, cyano group, carboxyl group, ester group or amide group, and X represents Cl or Br.) - 前記一般式1で表せる構造の基が、下記一般式3で表せる構造の基である請求項13に記載のラジカル重合の開始基含有化合物。
(一般式3中、Yは、O又はNH) The radical polymerization initiating group-containing compound according to claim 13, wherein the group having a structure represented by the general formula 1 is a group having a structure represented by the following general formula 3.
(In general formula 3, Y is O or NH) - 前記一般式1及び/又は前記一般式2で表せる構造の基が、分子内に2個導入されたポリマーである請求項13に記載のラジカル重合の開始基含有化合物。 14. The radical polymerization initiating group-containing compound according to claim 13, which is a polymer in which two groups having a structure represented by the general formula 1 and / or the general formula 2 are introduced into a molecule.
- 前記一般式1及び/又は前記一般式2で表せる構造の基が、分子内に3個以上導入された化合物である請求項13に記載のラジカル重合の開始基含有化合物。 14. The radical polymerization initiating group-containing compound according to claim 13, which is a compound in which three or more groups having a structure represented by the general formula 1 and / or the general formula 2 are introduced in a molecule.
- 前記一般式1及び/又は前記一般式2で表せる構造の基が、分子内に3個以上導入されたビニルポリマーである請求項13に記載のラジカル重合の開始基含有化合物。 14. The radical polymerization initiating group-containing compound according to claim 13, which is a vinyl polymer in which three or more groups having a structure represented by the general formula 1 and / or the general formula 2 are introduced in a molecule.
- 前記一般式1及び/又は前記一般式2で表せる構造の基が、分子内に1個以上導入されたモノマーと、基材表面に結合する反応性基を有するモノマーとの共重合体である請求項13に記載のラジカル重合の開始基含有化合物。 A copolymer of a monomer having a structure represented by the general formula 1 and / or the general formula 2 and one or more monomers introduced into the molecule and a monomer having a reactive group bonded to the substrate surface. Item 14. A radical polymerization initiating group-containing compound according to Item 13.
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