WO2017086016A1 - SINTERED Sn-Zn-O OXIDE AND PROCESS FOR PRODUCING SAME - Google Patents
SINTERED Sn-Zn-O OXIDE AND PROCESS FOR PRODUCING SAME Download PDFInfo
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- WO2017086016A1 WO2017086016A1 PCT/JP2016/077670 JP2016077670W WO2017086016A1 WO 2017086016 A1 WO2017086016 A1 WO 2017086016A1 JP 2016077670 W JP2016077670 W JP 2016077670W WO 2017086016 A1 WO2017086016 A1 WO 2017086016A1
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- 229910007541 Zn O Inorganic materials 0.000 title claims abstract description 96
- 238000000034 method Methods 0.000 title abstract description 11
- 239000000654 additive Substances 0.000 claims abstract description 67
- 230000000996 additive effect Effects 0.000 claims abstract description 67
- 229910052751 metal Inorganic materials 0.000 claims abstract description 16
- 229910052738 indium Inorganic materials 0.000 claims abstract description 11
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 10
- 229910052733 gallium Inorganic materials 0.000 claims abstract description 10
- 229910052758 niobium Inorganic materials 0.000 claims abstract description 9
- 229910052715 tantalum Inorganic materials 0.000 claims abstract description 9
- 229910052721 tungsten Inorganic materials 0.000 claims abstract description 9
- 229910052732 germanium Inorganic materials 0.000 claims abstract description 8
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 8
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 8
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 6
- 239000000843 powder Substances 0.000 claims description 87
- 229910006404 SnO 2 Inorganic materials 0.000 claims description 79
- 238000002441 X-ray diffraction Methods 0.000 claims description 43
- 238000004519 manufacturing process Methods 0.000 claims description 21
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 14
- 239000001301 oxygen Substances 0.000 claims description 14
- 229910052760 oxygen Inorganic materials 0.000 claims description 14
- 229910052718 tin Inorganic materials 0.000 claims description 13
- 229910052725 zinc Inorganic materials 0.000 claims description 13
- 238000010304 firing Methods 0.000 claims description 12
- 239000002002 slurry Substances 0.000 claims description 4
- 239000011230 binding agent Substances 0.000 claims description 3
- 239000002270 dispersing agent Substances 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 2
- 238000000465 moulding Methods 0.000 claims description 2
- 238000005477 sputtering target Methods 0.000 abstract description 9
- 239000011701 zinc Substances 0.000 description 161
- 239000013078 crystal Substances 0.000 description 74
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 63
- 230000000052 comparative effect Effects 0.000 description 39
- 229910052596 spinel Inorganic materials 0.000 description 35
- 239000011029 spinel Substances 0.000 description 35
- 150000001875 compounds Chemical class 0.000 description 33
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N titanium dioxide Inorganic materials O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 30
- 239000011787 zinc oxide Substances 0.000 description 27
- 239000010408 film Substances 0.000 description 23
- 238000005245 sintering Methods 0.000 description 21
- 238000004544 sputter deposition Methods 0.000 description 15
- 239000000463 material Substances 0.000 description 11
- 239000002245 particle Substances 0.000 description 8
- 229910052984 zinc sulfide Inorganic materials 0.000 description 8
- 239000002019 doping agent Substances 0.000 description 7
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 6
- 229910015902 Bi 2 O 3 Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 239000002994 raw material Substances 0.000 description 6
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 5
- 229910004298 SiO 2 Inorganic materials 0.000 description 5
- 229910010413 TiO 2 Inorganic materials 0.000 description 5
- 238000000280 densification Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 238000005324 grain boundary diffusion Methods 0.000 description 5
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 5
- 229910001887 tin oxide Inorganic materials 0.000 description 5
- 229910005191 Ga 2 O 3 Inorganic materials 0.000 description 4
- 229910005793 GeO 2 Inorganic materials 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- 229910052786 argon Inorganic materials 0.000 description 3
- 238000013329 compounding Methods 0.000 description 3
- 238000009792 diffusion process Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 3
- 229910003437 indium oxide Inorganic materials 0.000 description 3
- PJXISJQVUVHSOJ-UHFFFAOYSA-N indium(iii) oxide Chemical compound [O-2].[O-2].[O-2].[In+3].[In+3] PJXISJQVUVHSOJ-UHFFFAOYSA-N 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 2
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 229910052787 antimony Inorganic materials 0.000 description 2
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000005401 electroluminescence Methods 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 239000011737 fluorine Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000004973 liquid crystal related substance Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000000634 powder X-ray diffraction Methods 0.000 description 2
- 238000001272 pressureless sintering Methods 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- 238000007088 Archimedes method Methods 0.000 description 1
- -1 SiO 2 Chemical class 0.000 description 1
- 229910020923 Sn-O Inorganic materials 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 239000002075 main ingredient Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- 238000001238 wet grinding Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/453—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zinc, tin, or bismuth oxides or solid solutions thereof with other oxides, e.g. zincates, stannates or bismuthates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/453—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zinc, tin, or bismuth oxides or solid solutions thereof with other oxides, e.g. zincates, stannates or bismuthates
- C04B35/457—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zinc, tin, or bismuth oxides or solid solutions thereof with other oxides, e.g. zincates, stannates or bismuthates based on tin oxides or stannates
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/34—Sputtering
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/06—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances
- H01B1/08—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of other non-metallic substances oxides
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
- H01B5/14—Non-insulated conductors or conductive bodies characterised by their form comprising conductive layers or films on insulating-supports
Definitions
- the present invention relates to a sintered Sn—Zn—O-based oxide used as a sputtering target when producing a transparent conductive film applied to a solar cell, a liquid crystal surface element, a touch panel or the like by a sputtering method such as direct current sputtering or high frequency sputtering.
- a sputtering method such as direct current sputtering or high frequency sputtering.
- damage to the sintered body during processing, damage to the sputtering target during sputtering film formation, cracks and the like can be suppressed, and a high-density, low-resistance Sn-Zn-O-based oxide
- the present invention relates to a sintered body and a method of manufacturing the same.
- a transparent conductive film having high conductivity and high transmittance in the visible light region is used for solar cells, liquid crystal display elements, surface elements such as organic electroluminescence and inorganic electroluminescence, and electrodes for touch panels, etc. It is also used as various anti-fogging transparent heating elements such as automobile window and heat ray reflective film for building, antistatic film, frozen showcase and the like.
- tin oxide (SnO 2 ) containing antimony or fluorine as a dopant zinc oxide (ZnO) containing aluminum or gallium as a dopant
- indium oxide (In 2 O 3 ) containing tin as a dopant etc.
- an indium oxide (In 2 O 3 ) film containing tin as a dopant that is, an In-Sn-O-based film is referred to as an ITO (Indium tin oxide) film, and a low resistance film is easily obtained. It is widely used.
- sputtering methods such as direct current sputtering and high frequency sputtering are often used.
- the sputtering method is an effective method when film formation of a material having a low vapor pressure and precise film thickness control are required, and its operation is very simple, so it is widely used industrially.
- This sputtering method uses a sputtering target as a thin film material.
- the sputtering target is an individual containing a metal element constituting a thin film to be formed into a film, and a sintered body of metal, metal oxide, metal nitride, metal carbide or the like, or in some cases, a single crystal is used.
- the sputtering method generally, after using an apparatus having a vacuum chamber capable of disposing a substrate and a sputtering target therein, the substrate and the sputtering target are disposed, then the vacuum chamber is evacuated to a high vacuum and then a rare gas such as argon is used.
- the substrate is an anode
- the sputtering target is a cathode
- glow discharge is caused between the two to generate argon plasma
- argon positive ions in the plasma are made to collide with the sputtering target of the cathode, and the target is thereby repelled.
- Component particles are deposited on a substrate to form a film.
- the material of indium oxide types such as ITO, is used widely widely conventionally.
- ITO indium oxide types
- indium metal is a rare metal and toxic on the earth, there is concern about adverse effects on the environment and human body, and non-indium-based materials are required.
- non-indium-based materials zinc oxide (ZnO) -based materials containing aluminum or gallium as a dopant, and tin oxide (SnO 2 ) -based materials containing antimony or fluorine as a dopant are known.
- ZnO zinc oxide
- SnO 2 tin oxide
- the transparent conductive film of the said zinc oxide (ZnO) type-material is manufactured industrially by sputtering method, it has defects, such as poor chemical resistance (alkali resistance, acid resistance).
- the transparent conductive film of tin oxide (SnO 2 ) based material is excellent in chemical resistance, it is difficult to manufacture a high density and durable tin oxide based sintered compact target, so the above transparent conductive film is sputtered It has the disadvantages associated with difficulties in manufacturing by the method.
- Patent Document 1 describes a sintered body composed of a SnO 2 phase and a Zn 2 SnO 4 phase, and having an average crystal grain size of 1 to 10 ⁇ m in the Zn 2 SnO 4 phase.
- Patent Document 2 the integrated intensity of (222) plane and (400) plane in Zn 2 SnO 4 phase by X-ray diffraction using CuK ⁇ ray with an average crystal grain size of 4.5 ⁇ m or less is I (222 And I (400) , the degree of orientation represented by I (222) / [I (222) + I (400) ] is greater than or equal to the standard (0.44) by 0.52 or more
- the step of producing the sintered body is carried out under the conditions of 800 ° C. to 1400 ° C. in an atmosphere containing oxygen in a firing furnace.
- a method comprising the steps of: firing and cooling after making the inside of the firing furnace inert atmosphere such as Ar gas after the holding at the highest firing temperature is finished.
- the present invention was made in view of such a demand, and is mainly composed of Zn and Sn and has high mechanical strength and high density and low resistance Sn-Zn-O based oxide sintered body and its production
- the task is to provide a method.
- a Sn-Zn-O-based oxide sintered body mainly composed of Zn and Sn is a material which is difficult to have both properties such as high density and low resistance, and can be made dense and conductive even if the composition is changed It is difficult to produce an excellent oxide sintered body.
- the sintered body density although there are some density ups and downs depending on the compounding ratio, the conductivity shows a very high specific resistance value of 1 ⁇ 10 6 ⁇ ⁇ cm or more and the conductivity is poor.
- the conductivity since Zn 2 SnO 4 , ZnO, and SnO 2 are substances having poor conductivity, even if the compounding ratio and the amounts of the compound phase and ZnO and SnO 2 are adjusted, the conductivity is adjusted. Can not be significantly improved. As a result, the Sn-Zn-O-based oxide sintered body mainly composed of Zn and Sn has high density and high conductivity of the sintered body, which is a characteristic required for sputtering film formation at mass production sites. I can not get it.
- the object of the present invention is to suppress the volatilization of Zn, promote grain boundary diffusion, and apply a means for improving conductivity to an oxide sintered body in which bonding between grains is strengthened. It is an object of the present invention to provide a Sn—Zn—O-based oxide sintered body mainly composed of Zn and Sn which is dense and excellent in conductivity as described above.
- the present inventors have, Zn with searching the manufacturing conditions to achieve both characteristics of both density and conductivity of the sintered body, from 1100 ° C. to initiate the compound produced as Zn 2 SnO 4 In a temperature range of 1450 ° C., where volatilization of is remarkable, a method of manufacturing a Sn—Zn—O-based oxide sintered body having Zn and Sn as main components excellent in high density and high conductivity was examined.
- one type that is, the first additional element M
- an oxide sintered body having a relative density of 90% could be obtained.
- the density has been improved, the conductivity has not been improved, the addition of one of Nb, Ta, W, and Mo additive elements (that is, the second additive element X) is further performed to improve the conductivity. It has become possible to produce an oxide sintered body having excellent conductivity while maintaining high density.
- the ZnO phase of wurtzite crystal structure and the Zn 2 SnO 4 phase of spinel crystal structure are main components If Sn is contained in a ratio of more than 0.33 and 0.9 or less as atomic ratio Sn / (Sn + Zn), Zn 2 SnO 4 phase of spinel type crystal structure and SnO 2 phase of rutile type crystal structure are mainly It becomes an ingredient.
- the first additive element M and the second additive element X in appropriate amounts are added, the first additive element M and the second additive element X are contained in Zn, Zn 2 SnO 4 phase in the ZnO phase.
- the ZnO phase of wurtzite crystal structure In order to substitute for Sn in the Zn or Sn, SnO 2 phase, and form a solid solution, the ZnO phase of wurtzite crystal structure, the Zn 2 SnO 4 phase of spinel crystal structure, and the SnO 2 phase of rutile crystal structure No other compound phase is formed.
- the present invention has been completed by such technical discovery.
- the first invention according to the present invention is In an Sn—Zn—O-based oxide sintered body containing Zn and Sn as main components, Sn is contained at a ratio of 0.1 or more and 0.9 or less as an atomic ratio Sn / (Sn + Zn), At least one selected from Si, Ti, Ge, In, Bi, Ce, Al, and Ga is used as a first additive element M, and at least one selected from Nb, Ta, W, and Mo is added as a second addition
- element X The first additive element M is contained at a ratio of 0.0001 or more and 0.04 or less as an atomic ratio M / (Sn + Zn + M + X) to a total amount of all the metal elements,
- the second additive element X is contained at a ratio of 0.0001 or more and 0.1 or less as an atomic ratio X / (Sn + Zn + M + X) to the total amount of all the metal elements, It is characterized in that the relative density is 90% or more and the
- the second invention according to the present invention is In the Sn—Zn—O-based oxide sintered body according to the first invention,
- the X-ray diffraction peak position of the (101) plane in the ZnO phase by X-ray diffraction using CuK ⁇ rays is 36.25 degrees to 36.31 degrees, and the X-ray diffraction peak of the (311) plane in the Zn 2 SnO 4 phase The position is characterized by 34.32 degrees to 34.42 degrees
- the third invention is In the Sn—Zn—O-based oxide sintered body according to the first invention,
- the X-ray diffraction peak position of the (311) plane in the Zn 2 SnO 4 phase by the X-ray diffraction using CuK ⁇ ray is 34.32 degrees to 34.42 degrees, and the X-ray diffraction of the (101) plane in the SnO 2 phase
- the peak position is characterized by being 33.86 degrees to 33.91 degrees.
- a fourth invention according to the present invention is In the method of producing a Sn—Zn—O-based oxide sintered body according to any one of the first to third inventions, Oxide powder containing ZnO powder and SnO 2 powder, at least one first additive element M selected from Si, Ti, Ge, In, Bi, Ce, Al and Ga, Nb, Ta, W and Mo A powder obtained by mixing an oxide powder containing at least one selected second additive element X with pure water, an organic binder, and a dispersant, and drying and granulating a slurry to produce a granulated powder Grain powder production process, A molded body manufacturing process for obtaining a molded body by pressure molding the granulated powder.
- any condition can be satisfied as long as Sn is contained at a ratio of 0.1 or more and 0.9 or less as an atomic ratio Sn / (Sn + Zn). Even with the compounding ratio, it is possible to obtain a high density and low resistance Sn—Zn—O based oxide sintered body excellent in mass productivity by pressureless sintering.
- Raw material powder containing the second additive element X at a ratio of 0.0001 or more and 0.1 or less as atomic ratio X / (Sn + Zn + M + X) to total amount of all metal elements was prepared, and obtained by granulating the raw material powder The granulated powder is molded to produce a molded body, and the above-mentioned growth is performed under the conditions of 1200 ° C.
- the relative density it is possible to manufacture a Sn-Zn-O type oxide-sintered body of the present invention is and resistivity at 90% or less 1 [Omega ⁇ cm.
- the first additive element M and the second additive element X are required under the conditions that Sn is contained in the atomic ratio Sn / (Sn + Zn) in a ratio of 0.1 or more and 0.9 or less.
- Sn is contained in the atomic ratio Sn / (Sn + Zn) in a ratio of 0.1 or more and 0.9 or less.
- First additive element M The effect of densification is achieved by adding at least one first additive element M selected from Si, Ti, Ge, In, Bi, Ce, Al and Ga for densification of the oxide sintered body It is possible to obtain It is thought that the first additive element M promotes grain boundary diffusion, promotes neck growth between grains, strengthens bonding between grains, and contributes to densification.
- the atomic number ratio M / (Sn + Zn + M + X) relative to the total amount of all the metal elements of the first additive element M is 0.0001 or more and 0.04 or less, where M is the first additive element. It is because the effect of densification does not appear when / (Sn + Zn + M + X) is less than 0.0001 (see Comparative Example 9).
- the addition of the first additive element M improves the density of the oxide sintered body but does not improve the conductivity.
- the Sn—Zn—O-based oxide sintered body to which the first additional element M is added is a condition in which Sn is contained at an atomic ratio Sn / (Sn + Zn) in a ratio of 0.1 to 0.9. As described above, although the density is improved, the problem remains in the conductivity.
- At least one second additional element X selected from Nb, Ta, W and Mo is added.
- the addition of the second additive element X improves the conductivity while maintaining the high density of the oxide sintered body.
- the second additive element X is a pentavalent or higher element such as Nb, Ta, W, or Mo.
- the amount to be added is required to make the atomic ratio X / (Sn + Zn + M + X) to the total amount of all the metal elements of the second additive element X be 0.0001 or more and 0.1 or less. If the atomic ratio X / (Sn + Zn + M + X) is less than 0.0001, the conductivity does not increase (see Comparative Example 7).
- the ZnO phase and spinel of wurtzite crystal structure as described above -Type Zn 2 SnO 4 phase is the main component, and if the atomic ratio Sn / (Sn + Zn) is more than 0.33 and 0.9 or less, Zn 2 SnO 4 phase of spinel type crystal structure and SnO of rutile type crystal structure Two phases are the main components.
- the proper amounts of the first additive element M and the second additive element X are substituted for Zn in the ZnO phase, Zn in the Zn 2 SnO 4 phase, or Sn in the Sn phase, or Sn in the SnO 2 phase.
- Other compound phases than the ZnO phase of wurtzite crystal structure, the Zn 2 SnO 4 phase of spinel crystal structure, and the SnO 2 phase of rutile crystal structure are not formed.
- the crystal structure can be known by X-ray diffraction analysis of a powder obtained by crushing a part of the oxide sintered body and analyzing the obtained diffraction peak.
- the standard diffraction peak position on the wurtzite ZnO (101) plane is 36.253 degrees according to the ICDD reference code 00-036-1451.
- the standard diffraction peak position in the Zn 2 SnO 4 (311) plane of the spinel crystal structure is 34.291 degrees according to the ICDD reference code 00-041-1470, and the standard in the rutile SnO 2 (101) plane.
- the diffraction peak position is 33.893 degrees according to ICDD reference code 00-041-1445.
- the position of the diffraction peak is affected by the kind and amount of the additive element, the sintering temperature, the atmosphere, the holding time, etc., and the crystal structure is It changes due to expansion, contraction or distortion.
- the diffraction peak position of the ZnO (101) plane by X-ray diffraction using CuK ⁇ rays is the standard diffraction peak position 36.253 degrees
- the temperature is 36.25 degrees to 36.31 degrees, inclusive.
- the above-mentioned diffraction peak position of the Zn 2 SnO 4 (311) plane is preferably 34.32 to 34.42 degrees on the high angle side of the standard diffraction peak position 34.291 degrees
- SnO 2 ( The diffraction peak position on the 101) plane is preferably 33.86 degrees to 33.91 degrees including a standard diffraction peak position of 33.893 degrees. Outside this range, the expansion, contraction or strain of ZnO, Zn 2 SnO 4 and SnO 2 crystals may become large, which may cause cracking of the oxide sintered body, reduction of sintering density, and reduction of conductivity. .
- the formed body is preferably fired in an atmosphere having an oxygen concentration of 70% by volume or more in the sintering furnace. This is because the diffusion of ZnO, SnO 2 or Zn 2 SnO 4 compound is promoted to improve the sinterability and the conductivity. In the high temperature range, it also has the effect of suppressing the volatilization of ZnO and Zn 2 SnO 4 .
- (Sintering temperature) It is preferable to set it as 1200 degreeC or more and 1450 degrees C or less.
- the sintering temperature is less than 1200 ° C. (see Comparative Example 4)
- the temperature is too low, and grain boundary diffusion of sintering in the ZnO, SnO 2 , Zn 2 SnO 4 compound does not proceed.
- the temperature exceeds 1450 ° C. (see Comparative Example 5) grain boundary diffusion is promoted and sintering proceeds, but even if it is fired in a furnace having an oxygen concentration of 70 volume% or more, volatilization of Zn component Can not be suppressed, and a large void will be left inside the sintered body.
- Retention time It is preferable to set it as 10 hours or more and 30 hours or less. If the heat treatment time is less than 10 hours, the sintering is incomplete, resulting in a sintered body having a large amount of distortion and warpage, diffusion of grain boundaries does not proceed, and sintering does not proceed. As a result, a dense sintered body can not be produced (see Comparative Example 6). On the other hand, when it exceeds 30 hours, the effect of time is not obtained in particular, which results in deterioration of work efficiency and high cost.
- the conductivity of the Sn—Zn—O-based oxide sintered body obtained mainly under the conditions described above is also improved, and therefore, film formation by DC sputtering becomes possible.
- application to a cylindrical target is possible.
- Example 1 SnO 2 powder having an average particle size of 10 ⁇ m or less, ZnO powder having an average particle size of 10 ⁇ m or less, Bi 2 O 3 powder having an average particle size of 20 ⁇ m or less as the first additional element M, and an average particle size as the second additional element X Ta 2 O 5 powder of 20 ⁇ m or less was prepared.
- SnO 2 powder and ZnO powder are mixed so that the atomic ratio Sn / (Sn + Zn) of Sn to Zn is 0.5, the atomic ratio Bi / (Sn + Zn + Bi + Ta) of the first additive element M is 0.001,
- the Bi 2 O 3 powder and the Ta 2 O 5 powder were mixed so that the atomic number ratio Ta / (Sn + Zn + Bi + Ta) of the two additional elements X was 0.001.
- the prepared raw material powder, pure water, an organic binder, and a dispersing agent were mixed in a mixing tank so that the concentration of the raw material powder was 60 mass%.
- the obtained slurry was sprayed and dried by means of a spray dryer (manufactured by Ogawara Kakohki Co., Ltd., ODL-20 type) to obtain granulated powder.
- a spray dryer manufactured by Ogawara Kakohki Co., Ltd., ODL-20 type
- the obtained granulated powder is filled into a rubber mold and molded by a cold isostatic press under a pressure of 294 MPa (3 ton / cm 2 ), and the obtained compact having a diameter of about 250 mm is pressure-baked
- the furnace was introduced, and air (oxygen concentration: 21% by volume) was introduced into the sintering furnace up to 700 ° C.
- oxygen was introduced so that the oxygen concentration was 80 vol%, the temperature was raised to 1400 ° C., and the temperature was maintained at 1400 ° C. for 15 hours.
- the Sn—Zn—O-based oxide sintered body according to Example 1 was processed to a diameter of 200 mm and a thickness of 5 mm using a surface grinder and a gliding center.
- the density of this processed body was measured by the Archimedes method, and the relative density was 99.7%. Moreover, it was 0.003 ohm * cm when specific resistance was measured by 4 probe method.
- Example 2 A Sn—Zn—O-based oxide sintered body according to Example 2 is prepared in the same manner as Example 1 except that the atomic ratio Sn / (Sn + Zn) of Sn to Zn is 0.1. Obtained. When powder X-ray diffraction analysis is carried out in the same manner as in Example 1, only diffraction peaks of wurtzite type ZnO phase and Zn 2 SnO 4 phase of spinel type crystal structure are measured, and diffraction peaks of other compound phases are It was not measured.
- the diffraction peak position of the ZnO (101) plane was 36.28 degrees, and the diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.34 degrees, which confirmed that the diffraction peak position was appropriate.
- the relative density was 93.0%, and the specific resistance value was 0.57 ⁇ ⁇ cm.
- the results are shown in Tables 1-1, 1-2, and 1-3.
- Example 3 A Sn—Zn—O-based oxide sintered body according to Example 3 is obtained in the same manner as in Example 1 except that the atomic ratio Sn / (Sn + Zn) of Sn to Zn is 0.3.
- the diffraction peak position of the ZnO (101) plane was 36.26 degrees, and the diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.41 degrees, which confirmed that the diffraction peak position was appropriate.
- the relative density was 94.2%, and the specific resistance value was 0.042 ⁇ ⁇ cm.
- the results are shown in Tables 1-1, 1-2, and 1-3.
- Example 4 A Sn—Zn—O-based oxide sintered body according to Example 4 is obtained in the same manner as in Example 1 except that the atomic ratio Sn / (Sn + Zn) of Sn to Zn is 0.7.
- the powder was subjected to X-ray diffraction analysis in the same manner as in Example 1. As a result, only the diffraction peaks of the Zn 2 SnO 4 phase of the spinel crystal structure and the SnO 2 phase of the rutile crystal structure were measured. Diffraction peaks were not measured.
- the diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.36 degrees, and the diffraction peak position of the SnO 2 (101) plane was 33.87 degrees, which confirmed that the diffraction peak position was appropriate. Further, the relative density was 99.7%, and the specific resistance value was 0.006 ⁇ ⁇ cm. The results are shown in Tables 1-1, 1-2, and 1-3.
- Example 5 A Sn—Zn—O-based oxide sintered body according to Example 5 is obtained in the same manner as in Example 1 except that the atomic ratio Sn / (Sn + Zn) of Sn to Zn is 0.9.
- the powder was subjected to X-ray diffraction analysis in the same manner as in Example 1. As a result, only the diffraction peaks of the Zn 2 SnO 4 phase of the spinel crystal structure and the SnO 2 phase of the rutile crystal structure were measured. Diffraction peaks were not measured.
- the diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.40 degrees, and the diffraction peak position of the SnO 2 (101) plane was 33.90 degrees, which confirmed that the diffraction peak position was appropriate.
- the relative density was 92.7%, and the specific resistance value was 0.89 ⁇ ⁇ cm.
- the results are shown in Tables 1-1, 1-2, and 1-3.
- Example 6 The Sn—Zn—O-based oxide according to Example 6 is the same as Example 1, except that the atomic number ratio Ta / (Sn + Zn + Bi + Ta) of the second additive element X is prepared to be a ratio of 0.0001. An object sintered body was obtained. The powder was subjected to X-ray diffraction analysis in the same manner as in Example 1. As a result, only the diffraction peaks of the Zn 2 SnO 4 phase of the spinel crystal structure and the SnO 2 phase of the rutile crystal structure were measured. Diffraction peaks were not measured.
- the diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.33 degrees, and the diffraction peak position of the SnO 2 (101) plane was 33.87 degrees, which confirmed that the diffraction peak position was appropriate.
- the relative density was 98.5%, and the specific resistance value was 0.085 ⁇ ⁇ cm.
- Tables 1-1, 1-2, and 1-3 The results are shown in Tables 1-1, 1-2, and 1-3.
- Example 7 A Sn—Zn—O-based oxide sintered body according to Example 7 was obtained in the same manner as Example 1, except that the oxygen concentration was 100 vol%.
- the powder was subjected to X-ray diffraction analysis in the same manner as in Example 1.
- the diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.42 °
- the diffraction peak position of the SnO 2 (101) plane was 33.90 °, which confirmed that the diffraction peak position was appropriate.
- the relative density was 99.6%, and the specific resistance value was 0.013 ⁇ ⁇ cm.
- Tables 1-1, 1-2, and 1-3 The results are shown in Tables 1-1, 1-2, and 1-3.
- Example 8 In the same manner as in Example 1, except that the atomic ratio Ta / (Sn + Zn + Bi + Ta) of the second additive element X is 0.1, the holding time is 10 hours, and the oxygen concentration is 70% by volume. A Sn—Zn—O-based oxide sintered body according to Example 8 was obtained. The powder was subjected to X-ray diffraction analysis in the same manner as in Example 1. As a result, only the diffraction peaks of the Zn 2 SnO 4 phase of the spinel crystal structure and the SnO 2 phase of the rutile crystal structure were measured. Diffraction peaks were not measured.
- the diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.37 degrees, and the diffraction peak position of the SnO 2 (101) plane was 33.87 degrees, which confirmed that the diffraction peak position was appropriate. Further, the relative density was 94.6%, and the specific resistance value was 0.023 ⁇ ⁇ cm. The results are shown in Tables 1-1, 1-2, and 1-3.
- Example 9 The Sn according to Example 9 was prepared in the same manner as Example 1, except that the atomic number ratio Bi / (Sn + Zn + Bi + Ta) of the first additional element M was prepared to be 0.0001, and the sintering temperature was 1450 ° C. A -Zn-O-based oxide sintered body was obtained. The powder was subjected to X-ray diffraction analysis in the same manner as in Example 1. As a result, only the diffraction peaks of the Zn 2 SnO 4 phase of the spinel crystal structure and the SnO 2 phase of the rutile crystal structure were measured. Diffraction peaks were not measured.
- the diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.35 degrees, and the diffraction peak position of the SnO 2 (101) plane was 33.91 degrees, which confirmed that the diffraction peak position was appropriate.
- the relative density was 97.3%, and the specific resistance value was 0.08 ⁇ ⁇ cm.
- Tables 1-1, 1-2, and 1-3 The results are shown in Tables 1-1, 1-2, and 1-3.
- Example 10 The Sn according to Example 10 was prepared in the same manner as Example 1, except that the atomic number ratio Bi / (Sn + Zn + Bi + Ta) of the first additional element M was prepared to be 0.04, and the sintering temperature was 1200 ° C. A -Zn-O-based oxide sintered body was obtained. The powder was subjected to X-ray diffraction analysis in the same manner as in Example 1. As a result, only the diffraction peaks of the Zn 2 SnO 4 phase of the spinel crystal structure and the SnO 2 phase of the rutile crystal structure were measured. Diffraction peaks were not measured.
- the diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.36 degrees, and the diffraction peak position of the SnO 2 (101) plane was 33.88 degrees, which confirmed that the diffraction peak position was appropriate.
- the relative density was 96.4%, and the specific resistance value was 0.11 ⁇ ⁇ cm.
- Tables 1-1, 1-2, and 1-3 The results are shown in Tables 1-1, 1-2, and 1-3.
- Example 11 As the first additive element M, SiO 2 powder (Example 11), TiO 2 powder (Example 12), GeO 2 powder (Example 13), In 2 O 3 powder (Example 14), CeO 2 powder (implementation Example 15) Using Al 2 O 3 powder (Example 16) and Ga 2 O 3 powder (Example 17), the atomic number ratio M / (Sn + Zn + M + Ta) of the first additional element M is 0.04, and the second Same as Example 1 except that the same Ta 2 O 5 powder as Example 1 was used as the additional element X, and the atomic ratio Ta / (Sn + Zn + M + Ta) of the second additional element X was prepared at a ratio of 0.1. Thus, Sn—Zn—O-based oxide sintered bodies according to Examples 11 to 17 were obtained.
- Example 11 34.36 degrees, 33.90 degrees (Example 12), 34.40 degrees, 33.86 degrees (Example 13), 34.32 degrees, 33.88 degrees (Example 14) , 34.34 degrees, 33.91 degrees (Example 15), 34.35 degrees, 33.86 degrees (Example 16), and 34.38 degrees, 33.91 degrees (Example 17), It was confirmed that this was the proper diffraction peak position.
- Table 2-1, Table 2-2 and Table 2-3 The results are shown in Table 2-1, Table 2-2 and Table 2-3.
- the relative density and specific resistance value of the Sn—Zn—O-based oxide sintered body according to each example are 94.5%, 0.08 ⁇ ⁇ cm (Example 11), 95.1%, 0, respectively. .21 ⁇ ⁇ cm (Example 12), 97.0%, 0.011 ⁇ ⁇ cm (Example 13), 96.1%, 0.40 ⁇ ⁇ cm (Example 14), 94.8%, 0.013 ⁇ Cm (Example 15), 94.6%, 0.18 ⁇ ⁇ cm (Example 16), and 95.3%, 0.48 ⁇ ⁇ cm (Example 17).
- the results are shown in Table 2-1, Table 2-2 and Table 2-3.
- Example 18 As the first additive element M, SiO 2 powder (Example 18), TiO 2 powder (Example 19), GeO 2 powder (Example 20), In 2 O 3 powder (Example 21), CeO 2 powder (implementation example 22), Al 2 O 3 powder (example 23), Ga 2 O 3 using the powder (example 24), the atomic ratio of the first additive element M M / a (Sn + Zn + M + Ta ) and 0.0001, second Same as Example 1 except that the same Ta 2 O 5 powder as Example 1 was used as the additional element X, and the atomic ratio Ta / (Sn + Zn + M + Ta) of the second additional element X was prepared at a ratio of 0.1. Thus, Sn—Zn—O-based oxide sintered bodies according to Examples 18 to 24 were obtained.
- Example 18 34.32 degrees, 33.90 degrees (Example 19), 34.41 degrees, 33.88 degrees (Example 20), 34.39 degrees, 33.87 degrees (Example 21) 34.42 degrees, 33.89 degrees (Example 22), 34.37 degrees, 33.89 degrees (Example 23), and 34.38 degrees, 33.88 degrees (Example 24), It was confirmed that this was the proper diffraction peak position.
- Table 2-1, Table 2-2 and Table 2-3 The results are shown in Table 2-1, Table 2-2 and Table 2-3.
- the relative density and specific resistance value of the Sn—Zn—O-based oxide sintered body according to each example are 93.3%, 0.011 ⁇ ⁇ cm (Example 18), 96.1%, 0, respectively. .07 ⁇ ⁇ cm (Example 19), 95.0%, 0.021 ⁇ ⁇ cm (Example 20), 94.6%, 0.053 ⁇ ⁇ cm (Example 21), 96.1%, 0.08 ⁇ Cm (Example 22), 95.2%, 0.14 ⁇ ⁇ cm (Example 23), and 96.0%, 0.066 ⁇ ⁇ cm (Example 24).
- Table 2-1, Table 2-2 and Table 2-3 The results are shown in Table 2-1, Table 2-2 and Table 2-3.
- Example 25 As the first additive element M, SiO 2 powder (Example 25), TiO 2 powder (Example 26), GeO 2 powder (Example 27), In 2 O 3 powder (Example 28), CeO 2 powder (implementation example 29), Al 2 O 3 powder (example 30), Ga 2 O 3 using the powder (example 31), the atomic ratio of the first additive element M M / a (Sn + Zn + M + Ta ) was 0.04, the second Same as Example 1 except that the same Ta 2 O 5 powder as Example 1 was used as the additional element X, and the atomic ratio Ta / (Sn + Zn + M + Ta) of the second additional element X was prepared at a ratio of 0.0001. Thus, Sn—Zn—O-based oxide sintered bodies according to Examples 25 to 31 were obtained.
- Example 25 34.37 degrees, 33.86 degrees (Example 26), 34.42 degrees, 33.91 degrees (Example 27), 34.34 degrees, 33.88 degrees (Example 28) , 34.40 degrees, 33.91 degrees (Example 29), 34.34 degrees, 33.86 degrees (Example 30), and 34.38 degrees, 33.90 degrees (Example 31), It was confirmed that this was the proper diffraction peak position. The results are shown in Table 2-1, Table 2-2 and Table 2-3.
- the relative density and specific resistance value of the Sn—Zn—O-based oxide sintered body according to each example are 97.6%, 0.092 ⁇ ⁇ cm (Example 25), 97.9%, 0%, respectively. .0082 ⁇ ⁇ cm (Example 26), 97.9%, 0.0033 ⁇ ⁇ cm (Example 27), 97.5%, 0.000032 ⁇ ⁇ cm (Example 28), 98.7%, 0.009 ⁇ Cm (Example 29), 97.0%, 0.0054 ⁇ ⁇ cm (Example 30), and 99.1%, 0.009 ⁇ ⁇ cm (Example 31).
- the results are shown in Table 2-1, Table 2-2 and Table 2-3.
- Example 32 As the first additive element M, SiO 2 powder (Example 32), TiO 2 powder (Example 33), GeO 2 powder (Example 34), In 2 O 3 powder (Example 35), CeO 2 powder (Implementation example 36), Al 2 O 3 powder (example 37), Ga 2 O 3 using the powder (example 38), the atomic ratio of the first additive element M M / a (Sn + Zn + M + Ta ) and 0.0001, second Same as Example 1 except that the same Ta 2 O 5 powder as Example 1 was used as the additional element X, and the atomic ratio Ta / (Sn + Zn + M + Ta) of the second additional element X was prepared at a ratio of 0.0001.
- Sn—Zn—O-based oxide sintered bodies according to Examples 32 to 38 were obtained.
- Example 32 34.35 degrees, 33.87 degrees (Example 33), 34.42 degrees, 33.87 degrees (Example 34), 34.42 degrees, 33.86 degrees (Example 35) 34.41 degrees, 33.90 degrees (Example 36), 34.32 degrees, 33.87 degrees (Example 37), and 34.40 degrees, 33.88 degrees (Example 38), It was confirmed that this was the proper diffraction peak position.
- Table 2-1, Table 2-2 and Table 2-3 The results are shown in Table 2-1, Table 2-2 and Table 2-3.
- the relative density and specific resistance value of the Sn-Zn-O-based oxide sintered body according to each example are 98.0%, 0.013 ⁇ ⁇ cm (Example 32), 97.5%, 0%, respectively. .0021 ⁇ ⁇ cm (Example 33), 97.8%, 0.012 ⁇ ⁇ cm (Example 34), 97.9%, 0.027 ⁇ ⁇ cm (Example 35), 98.0%, 0.0053 ⁇ Cm (Example 36), 98.5%, 0.0066 ⁇ ⁇ cm (Example 37), 98.8%, 0.0084 ⁇ ⁇ cm (Example 38).
- Table 2-1, Table 2-2 and Table 2-3 The results are shown in Table 2-1, Table 2-2 and Table 2-3.
- Example 39 The same Bi 2 O 3 powder as in Example 1 is used as the first additive element M, the atomic ratio Bi / (Sn + Zn + Bi + X) of the first additive element M is 0.04, and Nb 2 O 5 is used as the second additive element X.
- Formula (Example 39), WO 3 powder (Example 40), MoO 3 powder (Example 41) were used to prepare the ratio of the atomic number ratio X / (Sn + Zn + Bi + X) of the second additional element X to 0.1.
- Sn—Zn—O-based oxide sintered bodies according to Examples 39 to 41 were obtained.
- Example 39 34.35 degrees, 33.90 degrees (Example 40), and 34.39 degrees, 33.86 degrees (Example 41), confirming that the diffraction peak position is appropriate. It was done. The results are shown in Table 3-1, Table 3-2 and Table 3-3.
- the relative density and specific resistance value of the Sn-Zn-O-based oxide sintered body according to each example are 97.7%, 0.029 ⁇ ⁇ cm (Example 39), 95.9%, 0%, respectively. It was .069 ⁇ ⁇ cm (Example 40), and 96.9%, 0.19 ⁇ ⁇ cm (Example 41).
- the results are shown in Table 3-1, Table 3-2 and Table 3-3.
- Example 42 The same Bi 2 O 3 powder as in Example 1 is used as the first additive element M, the atomic number ratio Bi / (Sn + Zn + Bi + X) of the first additive element M is 0.0001, and Nb 2 O 5 is used as the second additive element X.
- Formula (Example 42), WO 3 powder (Example 43) and MoO 3 powder (Example 44) were used to prepare the ratio of the atomic number ratio X / (Sn + Zn + Bi + X) of the second additional element X to 0.1.
- Sn—Zn—O-based oxide sintered bodies according to Examples 42 to 44 were obtained.
- Example 42 34.34 degrees, 33.87 degrees (Example 43), and 34.39 degrees, 33.90 degrees (Example 44), confirming that the diffraction peak position is appropriate. It was done. The results are shown in Table 3-1, Table 3-2 and Table 3-3.
- the relative density and specific resistance value of the Sn—Zn—O-based oxide sintered body according to each example are 94.8%, 0.021 ⁇ ⁇ cm (Example 42), 96.6%, 0%, respectively. It was .0096 ⁇ ⁇ cm (Example 43), and 95.6%, 0.0092 ⁇ ⁇ cm (Example 44).
- the results are shown in Table 3-1, Table 3-2 and Table 3-3.
- Example 45 The same Bi 2 O 3 powder as in Example 1 is used as the first additive element M, the atomic ratio Bi / (Sn + Zn + Bi + X) of the first additive element M is 0.04, and Nb 2 O 5 is used as the second additive element X.
- Formula (Example 45), WO 3 powder (Example 46), and MoO 3 powder (Example 47) were used to prepare an atomic ratio X / (Sn + Zn + Bi + X) of the second additional element X at a ratio of 0.0001
- Sn—Zn—O-based oxide sintered bodies according to Examples 45 to 47 were obtained.
- Example 45 34.42 degrees, 33.88 degrees (Example 46), and 34.34 degrees, 33.90 degrees (Example 47), confirming that the diffraction peak position is appropriate. It was done. The results are shown in Table 3-1, Table 3-2 and Table 3-3.
- the relative density and specific resistance value of the Sn—Zn—O-based oxide sintered body according to each example are 98.1%, 0.022 ⁇ ⁇ cm (Example 45), 97.6%, 0, respectively. It was .0066 ⁇ ⁇ cm (Example 46), and 97.7%, 0.0077 ⁇ ⁇ cm (Example 47).
- the results are shown in Table 3-1, Table 3-2 and Table 3-3.
- Example 48 The same Bi 2 O 3 powder as in Example 1 is used as the first additive element M, the atomic number ratio Bi / (Sn + Zn + Bi + X) of the first additive element M is 0.0001, and Nb 2 O 5 is used as the second additive element X.
- Formula (Example 48), WO 3 powder (Example 49), MoO 3 powder (Example 50) were used to prepare the ratio of the atomic number ratio X / (Sn + Zn + Bi + X) of the second additional element X to be 0.0001.
- Sn—Zn—O-based oxide sintered bodies according to Examples 48 to 50 were obtained.
- Example 48 34.41 degrees, 33.87 degrees (Example 49), and 34.33 degrees, 33.88 degrees (Example 50), and it is confirmed that the diffraction peak position is appropriate. It was done. The results are shown in Table 3-1, Table 3-2 and Table 3-3.
- the relative density and specific resistance value of the Sn-Zn-O-based oxide sintered body according to each example are 95.5%, 0.0099 ⁇ ⁇ cm (Example 48), 97.3%, 0%, respectively. It was .0074 ⁇ ⁇ cm (Example 49), and 97.4%, 0.009 ⁇ ⁇ cm (Example 50).
- the results are shown in Table 3-1, Table 3-2 and Table 3-3.
- Comparative Example 1 A Sn—Zn—O-based oxide sintered body according to Comparative Example 1 was obtained in the same manner as Example 1, except that the atomic number ratio Sn / (Sn + Zn) of Sn and Zn was 0.05. .
- the Sn—Zn—O-based oxide sintered body according to Comparative Example 1 was subjected to X-ray diffraction analysis as in Example 1.
- diffraction of only the wurtzite type ZnO phase and the Zn 2 SnO 4 phase of the spinel type crystal structure The peak was measured and the diffraction peak of another compound phase was not measured, but the diffraction peak position of the ZnO (101) surface is 36.24 degrees, and the diffraction peak position of the Zn 2 SnO 4 (311) surface is 34.33. Degree, and the diffraction peak position on the ZnO (101) plane was out of the proper position.
- Comparative Example 2 An Sn—Zn—O-based oxide sintered body according to Comparative Example 2 was obtained in the same manner as in Example 1 except that the atomic ratio Sn / (Sn + Zn) of Sn to Zn was 0.95. .
- the Sn—Zn—O-based oxide sintered body according to Comparative Example 2 was subjected to X-ray diffraction analysis as in Example 1.
- Zn 2 SnO 4 phase of spinel type crystal structure and SnO 2 phase of rutile type crystal structure Although the diffraction peak of only the compound phase was measured, and the diffraction peak of another compound phase was not measured, the diffraction peak position of the Zn 2 SnO 4 (311) plane is 34.33 degrees, and the diffraction peak position of the SnO 2 (101) plane Was 33.92 degrees, and the diffraction peak position on the SnO 2 (101) plane was out of the proper position.
- Comparative Example 3 At the time of sintering at 1400 ° C., a Sn—Zn—O-based oxide sintered body according to Comparative Example 3 was obtained in the same manner as Example 1, except that the oxygen concentration in the furnace was 68 vol%.
- the X-ray diffraction analysis of the Sn-Zn-O-based oxide sintered body according to Comparative Example 3 revealed that the diffraction peaks of only the Zn 2 SnO 4 phase of the spinel crystal structure and the SnO 2 phase of the rutile crystal structure were measured. Diffraction peaks of another compound phase were not measured, but the diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.39 degrees, and the diffraction peak position of the SnO 2 (101) plane was 33.93 degrees. The diffraction peak position of the SnO 2 (101) plane was out of the proper position.
- Comparative Example 4 A Sn—Zn—O-based oxide sintered body according to Comparative Example 4 was obtained in the same manner as Example 1, except that the sintering temperature was 1170 ° C.
- the X-ray diffraction analysis of the Sn-Zn-O-based oxide sintered body according to Comparative Example 4 shows that the diffraction peaks of only the Zn 2 SnO 4 phase of the spinel crystal structure and the SnO 2 phase of the rutile crystal structure are measured. Although the diffraction peak of another compound phase was not measured, the diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.29 degrees, and the diffraction peak position of the SnO 2 (101) plane was 33.88 degrees. The diffraction peak position of the Zn 2 SnO 4 (311) plane was out of the proper position.
- the relative density is 82.2%
- the specific resistance value is 61000 ⁇ ⁇ cm
- the results are shown in Table 4-1, Table 4-2 and Table 4-3.
- Comparative Example 5 A Sn—Zn—O-based oxide sintered body according to Comparative Example 5 was obtained in the same manner as in Example 1 except that the sintering temperature was 1500 ° C.
- the Sn-Zn-O-based oxide sintered body according to Comparative Example 5 was subjected to X-ray diffraction analysis, and the diffraction peaks of only the Zn 2 SnO 4 phase of the spinel crystal structure and the SnO 2 phase of the rutile crystal structure were measured. Diffraction peaks of another compound phase were not measured, but the diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.34 degrees, and the diffraction peak position of the SnO 2 (101) plane was 33.95 degrees. The diffraction peak position of the SnO 2 (101) plane was out of the proper position.
- Comparative Example 6 A Sn—Zn—O-based oxide sintered body according to Comparative Example 6 was obtained in the same manner as Example 1, except that the holding time of sintering at 1400 ° C. was 8 hours.
- the X-ray diffraction analysis of the Sn-Zn-O-based oxide sintered body according to Comparative Example 6 shows that the diffraction peaks of only the Zn 2 SnO 4 phase of the spinel crystal structure and the SnO 2 phase of the rutile crystal structure are measured. Diffraction peaks of other compound phases were not measured, but the diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.33 degrees, and the diffraction peak position of the SnO 2 (101) plane was 33.83 degrees. The diffraction peak position of the SnO 2 (101) plane was out of the proper position.
- Comparative Example 7 Sn—Zn—O-based oxide sintering according to Comparative Example 7 in the same manner as in Example 1 except that the atomic number ratio Ta / (Sn + Zn + Bi + Ta) of the second additive element X is prepared in a proportion of 0.00009 I got a body.
- the X-ray diffraction analysis of the Sn-Zn-O-based oxide sintered body according to Comparative Example 7 shows that the diffraction peaks of only the Zn 2 SnO 4 phase of the spinel crystal structure and the SnO 2 phase of the rutile crystal structure are measured. Diffraction peaks of other compound phases were not measured, but the diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.30 degrees, and the diffraction peak position of the SnO 2 (101) plane was 33.84 degrees. The Zn 2 SnO 4 (311) plane and the SnO 2 (101) plane both deviated from the position of the proper diffraction peak.
- Comparative Example 8 Sn—Zn—O-based oxide sintering according to Comparative Example 8 in the same manner as in Example 1 except that the atomic number ratio Ta / (Sn + Zn + Bi + Ta) of the second additive element X was prepared in a ratio of 0.15. I got a body.
- Comparative Example 9 Sn—Zn—O-based oxide sintering according to Comparative Example 9 in the same manner as in Example 1 except that the atomic number ratio Bi / (Sn + Zn + Bi + Ta) of the first additional element M is prepared in a proportion of 0.00009 I got a body.
- diffraction peaks of only Zn 2 SnO 4 phase of spinel type crystal structure and SnO 2 phase of rutile type crystal structure are measured. Diffraction peaks of other compound phases were not measured, but the diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.26 degrees, and the diffraction peak position of the SnO 2 (101) plane was 33.85 degrees. The Zn 2 SnO 4 (311) plane and the SnO 2 (101) plane both deviated from the position of the proper diffraction peak.
- Comparative Example 10 Sn-Zn-O-based oxide sintering according to Comparative Example 10 in the same manner as in Example 1 except that the atomic number ratio Bi / (Sn + Zn + Bi + Ta) of the first additional element M was prepared in a ratio of 0.05. I got a body.
- the Sn—Zn—O-based oxide sintered body according to the present invention has characteristics such as high density and low resistance in addition to mechanical strength, so sputtering for forming a transparent electrode such as a solar cell or a touch panel It has industrial applicability to be used as a target.
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Abstract
[Problem] To provide a sintered Sn-Zn-O oxide which has mechanical strength, a high density, and a low resistance and is for use as a sputtering target and a process for producing the sintered oxide. [Solution] This sintered oxide is characterized by containing Sn in a proportion of 0.1-0.9 in terms of atomic ratio Sn/(Sn+Zn), containing at least one first additive element M selected from among Si, Ti, Ge, In, Bi, Ce, Al, and Ga, and containing at least one second additive element X selected from among Nb, Ta, W, and Mo, the first additive element M being contained in a proportion of 0.0001-0.04 in terms of atomic ratio to the sum of all the metallic elements, M/(Sn+Zn+M+X), and the second additive element X being contained in a proportion of 0.0001-0.1 in terms of atomic ratio to the sum of all the metallic elements, X/(Sn+Zn+M+X), and by having a relative density of 90% or higher and a resistivity of 1 Ω·cm or less.
Description
本発明は、太陽電池、液晶表面素子、タッチパネル等に適用される透明導電膜を直流スパッタリング、高周波スパッタリングといったスパッタリング法で製造する際にスパッタリングターゲットとして使用されるSn-Zn-O系酸化物焼結体に係り、特に、焼結体の加工中における破損、および、スパッタリング成膜中におけるスパッタリングターゲットの破損やクラックの発生等を抑制できると共に、高密度で低抵抗のSn-Zn-O系酸化物焼結体とその製造方法に関するものである。
The present invention relates to a sintered Sn—Zn—O-based oxide used as a sputtering target when producing a transparent conductive film applied to a solar cell, a liquid crystal surface element, a touch panel or the like by a sputtering method such as direct current sputtering or high frequency sputtering. In particular, damage to the sintered body during processing, damage to the sputtering target during sputtering film formation, cracks and the like can be suppressed, and a high-density, low-resistance Sn-Zn-O-based oxide The present invention relates to a sintered body and a method of manufacturing the same.
高い導電性と可視光領域での高い透過率とを有する透明導電膜は、太陽電池、液晶表示素子、有機エレクトロルミネッセンスおよび無機エレクトロルミネッセンス等の表面素子や、タッチパネル用電極等に利用される他、自動車窓や建築用の熱線反射膜、帯電防止膜、冷凍ショーケース等の各種の防曇用透明発熱体としても利用されている。
A transparent conductive film having high conductivity and high transmittance in the visible light region is used for solar cells, liquid crystal display elements, surface elements such as organic electroluminescence and inorganic electroluminescence, and electrodes for touch panels, etc. It is also used as various anti-fogging transparent heating elements such as automobile window and heat ray reflective film for building, antistatic film, frozen showcase and the like.
透明導電膜としては、アンチモンやフッ素をドーパントとして含む酸化錫(SnO2)、アルミニウムやガリウムをドーパントとして含む酸化亜鉛(ZnO)、および、錫をドーパントとして含む酸化インジウム(In2O3)等が知られている。特に、錫をドーパントとして含む酸化インジウム(In2O3)膜、すなわち、In-Sn-O系の膜はITO(Indium tin oxide)膜と称され、低抵抗の膜が容易に得られることから広く用いられている。
As the transparent conductive film, tin oxide (SnO 2 ) containing antimony or fluorine as a dopant, zinc oxide (ZnO) containing aluminum or gallium as a dopant, indium oxide (In 2 O 3 ) containing tin as a dopant, etc. Are known. In particular, an indium oxide (In 2 O 3 ) film containing tin as a dopant, that is, an In-Sn-O-based film is referred to as an ITO (Indium tin oxide) film, and a low resistance film is easily obtained. It is widely used.
上記透明導電膜の製造方法としては、直流スパッタリング、高周波スパッタリングといったスパッタリング法が良く用いられている。スパッタリング法は、蒸気圧の低い材料の成膜や精密な膜厚制御を必要とする際に有効な手法であり、操作が非常に簡便であるため、工業的に広範に利用されている。
As a method for producing the transparent conductive film, sputtering methods such as direct current sputtering and high frequency sputtering are often used. The sputtering method is an effective method when film formation of a material having a low vapor pressure and precise film thickness control are required, and its operation is very simple, so it is widely used industrially.
このスパッタリング法は、薄膜の原料としてスパッタリングターゲットを用いる。スパッタリングターゲットは、成膜したい薄膜を構成している金属元素を含む個体であり、金属、金属酸化物、金属窒化物、金属炭化物等の焼結体や、場合によっては単結晶が使用される。スパッタリング法では、一般にその内部に基板とスパッタリングターゲットを配置できるようになった真空チャンバーを有する装置を用い、基板とスパッタリングターゲットを配置した後、真空チャンバーを高真空にし、その後アルゴン等の希ガスを導入し、真空チャンバー内を約10Pa以下のガス圧とする。そして、基板を陽極とし、スパッタリングターゲットを陰極とし、両者の間にグロー放電を起こしてアルゴンプラズマを発生させ、プラズマ中のアルゴン陽イオンを陰極のスパッタリングターゲットに衝突させ、これによってはじきとばされるターゲットの成分粒子を基板上に堆積させて膜を形成するものである。
This sputtering method uses a sputtering target as a thin film material. The sputtering target is an individual containing a metal element constituting a thin film to be formed into a film, and a sintered body of metal, metal oxide, metal nitride, metal carbide or the like, or in some cases, a single crystal is used. In the sputtering method, generally, after using an apparatus having a vacuum chamber capable of disposing a substrate and a sputtering target therein, the substrate and the sputtering target are disposed, then the vacuum chamber is evacuated to a high vacuum and then a rare gas such as argon is used. It introduce | transduces and sets the inside of a vacuum chamber to about 10 Pa or less gas pressure. Then, the substrate is an anode, the sputtering target is a cathode, glow discharge is caused between the two to generate argon plasma, argon positive ions in the plasma are made to collide with the sputtering target of the cathode, and the target is thereby repelled. Component particles are deposited on a substrate to form a film.
そして、上記透明導電膜を製造するため、従来、ITO等の酸化インジウム系の材料が広範囲に用いられている。しかし、インジウム金属は、地球上で希少金属であることと毒性を有しているため環境や人体に対し悪影響が懸念されており、非インジウム系の材料が求められている。
And in order to manufacture the said transparent conductive film, the material of indium oxide types, such as ITO, is used widely widely conventionally. However, since indium metal is a rare metal and toxic on the earth, there is concern about adverse effects on the environment and human body, and non-indium-based materials are required.
上記非インジウム系の材料としては、上述したようにアルミニウムやガリウムをドーパントとして含む酸化亜鉛(ZnO)系材料、および、アンチモンやフッ素をドーパントとして含む酸化錫(SnO2)系材料が知られている。そして、上記酸化亜鉛(ZnO)系材料の透明導電膜はスパッタリング法で工業的に製造されているが、耐薬品性(耐アルカリ性、耐酸性)に乏しい等の欠点を有する。他方、酸化錫(SnO2)系材料の透明導電膜は耐薬品性に優れているものの、高密度で耐久性のある酸化錫系焼結体ターゲットを製造し難いため、上記透明導電膜をスパッタリング法で製造することに困難が伴う欠点を有していた。
As the non-indium-based materials, as described above, zinc oxide (ZnO) -based materials containing aluminum or gallium as a dopant, and tin oxide (SnO 2 ) -based materials containing antimony or fluorine as a dopant are known. . And although the transparent conductive film of the said zinc oxide (ZnO) type-material is manufactured industrially by sputtering method, it has defects, such as poor chemical resistance (alkali resistance, acid resistance). On the other hand, although the transparent conductive film of tin oxide (SnO 2 ) based material is excellent in chemical resistance, it is difficult to manufacture a high density and durable tin oxide based sintered compact target, so the above transparent conductive film is sputtered It has the disadvantages associated with difficulties in manufacturing by the method.
そこで、これ等の欠点を改善する材料として、酸化亜鉛と酸化錫を主成分とする焼結体が提案されている。例えば、特許文献1には、SnO2相とZn2SnO4相とからなり、当該Zn2SnO4相の平均結晶粒径が1~10μmの範囲である焼結体が記載されている。
Then, as a material which ameliorates these defects, the sintered compact which makes zinc oxide and tin oxide the main ingredients is proposed. For example, Patent Document 1 describes a sintered body composed of a SnO 2 phase and a Zn 2 SnO 4 phase, and having an average crystal grain size of 1 to 10 μm in the Zn 2 SnO 4 phase.
また、特許文献2には、平均結晶粒径が4.5μm以下で、CuKα線を使用したX線回折によるZn2SnO4相における(222)面、(400)面の積分強度をI(222)、I(400)としたとき、I(222)/[I(222)+I(400)]で表される配向度が標準(0.44)よりも大きい0.52以上とした焼結体が記載されている。更に、特許文献2には、上記特性を備えた焼結体を製造する方法として、当該焼結体製造工程を、焼成炉内に酸素を含む雰囲気中において800℃~1400℃の条件で成形体を焼成する工程と、最高焼成温度での保持が終了してから焼成炉内をArガス等の不活性雰囲気にして冷却する工程とで構成する方法も記載されている。
In Patent Document 2, the integrated intensity of (222) plane and (400) plane in Zn 2 SnO 4 phase by X-ray diffraction using CuKα ray with an average crystal grain size of 4.5 μm or less is I (222 And I (400) , the degree of orientation represented by I (222) / [I (222) + I (400) ] is greater than or equal to the standard (0.44) by 0.52 or more The body is described. Furthermore, in Patent Document 2, as a method of producing a sintered body having the above-mentioned characteristics, the step of producing the sintered body is carried out under the conditions of 800 ° C. to 1400 ° C. in an atmosphere containing oxygen in a firing furnace. There is also described a method comprising the steps of: firing and cooling after making the inside of the firing furnace inert atmosphere such as Ar gas after the holding at the highest firing temperature is finished.
しかし、これ等の方法では、ZnおよびSnを主成分とするSn-Zn-O系酸化物焼結体において、機械的強度に耐える焼結体強度は得られるものの、十分な密度や導電性を得ることが難しく、量産現場でのスパッタリング成膜に必要とされる特性としては満足いくものではなかった。すなわち、常圧焼結法において、焼結体の高密度化や導電性という点に至っては課題が残っている。
However, in these methods, in the Sn-Zn-O-based oxide sintered body containing Zn and Sn as main components, although the sintered body strength that can endure mechanical strength can be obtained, sufficient density and conductivity can be obtained. It was difficult to obtain, and it was not satisfactory as a characteristic required for sputtering deposition in a mass production site. That is, in the pressureless sintering method, there remain problems in terms of densification and conductivity of the sintered body.
本発明はこのような要請に着目してなされたもので、ZnおよびSnを主成分とし、機械的強度に加え、高密度で低抵抗のSn-Zn-O系酸化物焼結体とその製造方法を提供することを課題とする。
The present invention was made in view of such a demand, and is mainly composed of Zn and Sn and has high mechanical strength and high density and low resistance Sn-Zn-O based oxide sintered body and its production The task is to provide a method.
ZnおよびSnを主成分とするSn-Zn-O系酸化物焼結体は、高密度かつ低抵抗といった両特性を備えることが困難な材料で、組成を変化させても高密度かつ導電性に優れた酸化物焼結体を作製することは困難である。焼結体密度において、配合比により多少の密度の上下はあるものの、導電性については、1×106Ω・cm以上と非常に高い比抵抗値を示し導電性に乏しい。
A Sn-Zn-O-based oxide sintered body mainly composed of Zn and Sn is a material which is difficult to have both properties such as high density and low resistance, and can be made dense and conductive even if the composition is changed It is difficult to produce an excellent oxide sintered body. In the sintered body density, although there are some density ups and downs depending on the compounding ratio, the conductivity shows a very high specific resistance value of 1 × 10 6 Ω · cm or more and the conductivity is poor.
ZnおよびSnを主成分とするSn-Zn-O系酸化物焼結体の作製においては、1100℃あたりからZn2SnO4という化合物が生成し始め、1450℃近辺からZnの揮発が著しくなる。Sn-Zn-O系酸化物焼結体の密度を上げるために高温で焼成するとZnの揮発が進むため、粒界拡散や粒同士の結合が弱まり、高密度の酸化物焼結体を得ることができない。
In the preparation of a Sn-Zn-O-based oxide sintered body containing Zn and Sn as main components, a compound of Zn 2 SnO 4 starts to be formed at about 1100 ° C., and volatilization of Zn becomes remarkable from about 1450 ° C. When firing at a high temperature to increase the density of the Sn-Zn-O-based oxide sintered body, volatilization of Zn proceeds so that grain boundary diffusion and bonding between grains weaken to obtain a high-density oxide sintered body I can not
一方、導電性については、Zn2SnO4、ZnO、SnO2が導電性に乏しい物質であることから、配合比を調整して化合物相やZnO、SnO2の量を調整したとしても、導電性を大幅に改善することはできない。その結果、ZnおよびSnを主成分とするSn-Zn-O系酸化物焼結体は、量産現場でのスパッタリング成膜に必要とされる特性である焼結体の高密度および高導電性を得ることができない。
On the other hand, with regard to the conductivity, since Zn 2 SnO 4 , ZnO, and SnO 2 are substances having poor conductivity, even if the compounding ratio and the amounts of the compound phase and ZnO and SnO 2 are adjusted, the conductivity is adjusted. Can not be significantly improved. As a result, the Sn-Zn-O-based oxide sintered body mainly composed of Zn and Sn has high density and high conductivity of the sintered body, which is a characteristic required for sputtering film formation at mass production sites. I can not get it.
すなわち、本発明の課題とするところは、Znの揮発を抑制しつつ、粒界拡散を促進させ、粒同士の結合を強めた酸化物焼結体に、導電性を改善するための手段を施すことで、上述したように緻密で導電性に優れたZnおよびSnを主成分とするSn-Zn-O系酸化物焼結体を提供することにある。
That is, the object of the present invention is to suppress the volatilization of Zn, promote grain boundary diffusion, and apply a means for improving conductivity to an oxide sintered body in which bonding between grains is strengthened. It is an object of the present invention to provide a Sn—Zn—O-based oxide sintered body mainly composed of Zn and Sn which is dense and excellent in conductivity as described above.
そこで、上記課題を解決するため、本発明者等は、焼結体の密度と導電性の両特性を両立する製造条件を探索すると共に、Zn2SnO4という化合物生成を開始する1100℃からZnの揮発が顕著になる1450℃の温度領域で、高密度および高導電性に優れたZnおよびSnを主成分とするSn-Zn-O系酸化物焼結体の製造方法について検討を行った。
To solve the above problems, the present inventors have, Zn with searching the manufacturing conditions to achieve both characteristics of both density and conductivity of the sintered body, from 1100 ° C. to initiate the compound produced as Zn 2 SnO 4 In a temperature range of 1450 ° C., where volatilization of is remarkable, a method of manufacturing a Sn—Zn—O-based oxide sintered body having Zn and Sn as main components excellent in high density and high conductivity was examined.
その結果、Snを原子数比Sn/(Sn+Zn)として0.1以上0.9以下の割合で含有する条件の下、Si、Ti、Ge、In、Bi、Ce、Al、Gaから選ばれる少なくとも1種(すなわち第1添加元素M)をドーパントとして添加することで、相対密度が90%の酸化物焼結体を得ることができた。しかし、密度は向上したものの、導電性は改善されなかったため、導電性改善のため、更に、Nb、Ta、W、Moのいずれかの添加元素(すなわち第2添加元素X)を加えることで、高密度を維持したまま導電性に優れた酸化物焼結体の製造が可能となった。尚、Snが原子数比Sn/(Sn+Zn)として0.1以上0.33以下の割合で含まれる場合、ウルツ鉱型結晶構造のZnO相とスピネル型結晶構造のZn2SnO4相が主成分となり、Snが原子数比Sn/(Sn+Zn)として0.33を超え0.9以下の割合で含まれる場合、スピネル型結晶構造のZn2SnO4相とルチル型結晶構造のSnO2相が主成分となる。また、適正な量の第1添加元素Mと第2添加元素Xが添加された場合、これ等第1添加元素Mと第2添加元素Xは、ZnO相中のZn、Zn2SnO4相中のZnまたはSn、SnO2相中のSnと置換して固溶するため、ウルツ鉱型結晶構造のZnO相、スピネル型結晶構造のZn2SnO4相、および、ルチル型結晶構造のSnO2相以外の化合物相は形成されない。本発明はこのような技術的発見により完成されたものである。
As a result, at least at least one selected from Si, Ti, Ge, In, Bi, Ce, Al and Ga under the condition that Sn is contained at a ratio of 0.1 or more and 0.9 or less as an atomic ratio Sn / (Sn + Zn). By adding one type (that is, the first additional element M) as a dopant, an oxide sintered body having a relative density of 90% could be obtained. However, although the density has been improved, the conductivity has not been improved, the addition of one of Nb, Ta, W, and Mo additive elements (that is, the second additive element X) is further performed to improve the conductivity. It has become possible to produce an oxide sintered body having excellent conductivity while maintaining high density. When Sn is contained in a ratio of 0.1 or more and 0.33 or less as an atomic ratio Sn / (Sn + Zn), the ZnO phase of wurtzite crystal structure and the Zn 2 SnO 4 phase of spinel crystal structure are main components If Sn is contained in a ratio of more than 0.33 and 0.9 or less as atomic ratio Sn / (Sn + Zn), Zn 2 SnO 4 phase of spinel type crystal structure and SnO 2 phase of rutile type crystal structure are mainly It becomes an ingredient. In addition, when the first additive element M and the second additive element X in appropriate amounts are added, the first additive element M and the second additive element X are contained in Zn, Zn 2 SnO 4 phase in the ZnO phase. In order to substitute for Sn in the Zn or Sn, SnO 2 phase, and form a solid solution, the ZnO phase of wurtzite crystal structure, the Zn 2 SnO 4 phase of spinel crystal structure, and the SnO 2 phase of rutile crystal structure No other compound phase is formed. The present invention has been completed by such technical discovery.
すなわち、本発明に係る第1の発明は、
ZnおよびSnを主成分とするSn-Zn-O系酸化物焼結体において、
Snを、原子数比Sn/(Sn+Zn)として0.1以上0.9以下の割合で含有し、
Si、Ti、Ge、In、Bi、Ce、AlおよびGaから選ばれた少なくとも1種を第1添加元素Mとし、かつ、Nb、Ta、WおよびMoから選ばれた少なくとも1種を第2添加元素Xとした場合、
第1添加元素Mを、全金属元素の総量に対する原子数比M/(Sn+Zn+M+X)として0.0001以上0.04以下の割合で含有し、
第2添加元素Xを、全金属元素の総量に対する原子数比X/(Sn+Zn+M+X)として0.0001以上0.1以下の割合で含有すると共に、
相対密度が90%以上かつ比抵抗が1Ω・cm以下であることを特徴とする。 That is, the first invention according to the present invention is
In an Sn—Zn—O-based oxide sintered body containing Zn and Sn as main components,
Sn is contained at a ratio of 0.1 or more and 0.9 or less as an atomic ratio Sn / (Sn + Zn),
At least one selected from Si, Ti, Ge, In, Bi, Ce, Al, and Ga is used as a first additive element M, and at least one selected from Nb, Ta, W, and Mo is added as a second addition In the case of element X,
The first additive element M is contained at a ratio of 0.0001 or more and 0.04 or less as an atomic ratio M / (Sn + Zn + M + X) to a total amount of all the metal elements,
The second additive element X is contained at a ratio of 0.0001 or more and 0.1 or less as an atomic ratio X / (Sn + Zn + M + X) to the total amount of all the metal elements,
It is characterized in that the relative density is 90% or more and the specific resistance is 1 Ω · cm or less.
ZnおよびSnを主成分とするSn-Zn-O系酸化物焼結体において、
Snを、原子数比Sn/(Sn+Zn)として0.1以上0.9以下の割合で含有し、
Si、Ti、Ge、In、Bi、Ce、AlおよびGaから選ばれた少なくとも1種を第1添加元素Mとし、かつ、Nb、Ta、WおよびMoから選ばれた少なくとも1種を第2添加元素Xとした場合、
第1添加元素Mを、全金属元素の総量に対する原子数比M/(Sn+Zn+M+X)として0.0001以上0.04以下の割合で含有し、
第2添加元素Xを、全金属元素の総量に対する原子数比X/(Sn+Zn+M+X)として0.0001以上0.1以下の割合で含有すると共に、
相対密度が90%以上かつ比抵抗が1Ω・cm以下であることを特徴とする。 That is, the first invention according to the present invention is
In an Sn—Zn—O-based oxide sintered body containing Zn and Sn as main components,
Sn is contained at a ratio of 0.1 or more and 0.9 or less as an atomic ratio Sn / (Sn + Zn),
At least one selected from Si, Ti, Ge, In, Bi, Ce, Al, and Ga is used as a first additive element M, and at least one selected from Nb, Ta, W, and Mo is added as a second addition In the case of element X,
The first additive element M is contained at a ratio of 0.0001 or more and 0.04 or less as an atomic ratio M / (Sn + Zn + M + X) to a total amount of all the metal elements,
The second additive element X is contained at a ratio of 0.0001 or more and 0.1 or less as an atomic ratio X / (Sn + Zn + M + X) to the total amount of all the metal elements,
It is characterized in that the relative density is 90% or more and the specific resistance is 1 Ω · cm or less.
また、本発明に係る第2の発明は、
第1の発明に記載のSn-Zn-O系酸化物焼結体において、
CuKα線を使用したX線回折によるZnO相における(101)面のX線回折ピーク位置が36.25度~36.31度、および、Zn2SnO4相における(311)面のX線回折ピーク位置が34.32度~34.42度であることを特徴とし、
第3の発明は、
第1の発明に記載のSn-Zn-O系酸化物焼結体において、
CuKα線を使用したX線回折によるZn2SnO4相における(311)面のX線回折ピーク位置が34.32度~34.42度、および、SnO2相における(101)面のX線回折ピーク位置が33.86度~33.91度であることを特徴とするものである。 The second invention according to the present invention is
In the Sn—Zn—O-based oxide sintered body according to the first invention,
The X-ray diffraction peak position of the (101) plane in the ZnO phase by X-ray diffraction using CuKα rays is 36.25 degrees to 36.31 degrees, and the X-ray diffraction peak of the (311) plane in the Zn 2 SnO 4 phase The position is characterized by 34.32 degrees to 34.42 degrees,
The third invention is
In the Sn—Zn—O-based oxide sintered body according to the first invention,
The X-ray diffraction peak position of the (311) plane in the Zn 2 SnO 4 phase by the X-ray diffraction using CuKα ray is 34.32 degrees to 34.42 degrees, and the X-ray diffraction of the (101) plane in the SnO 2 phase The peak position is characterized by being 33.86 degrees to 33.91 degrees.
第1の発明に記載のSn-Zn-O系酸化物焼結体において、
CuKα線を使用したX線回折によるZnO相における(101)面のX線回折ピーク位置が36.25度~36.31度、および、Zn2SnO4相における(311)面のX線回折ピーク位置が34.32度~34.42度であることを特徴とし、
第3の発明は、
第1の発明に記載のSn-Zn-O系酸化物焼結体において、
CuKα線を使用したX線回折によるZn2SnO4相における(311)面のX線回折ピーク位置が34.32度~34.42度、および、SnO2相における(101)面のX線回折ピーク位置が33.86度~33.91度であることを特徴とするものである。 The second invention according to the present invention is
In the Sn—Zn—O-based oxide sintered body according to the first invention,
The X-ray diffraction peak position of the (101) plane in the ZnO phase by X-ray diffraction using CuKα rays is 36.25 degrees to 36.31 degrees, and the X-ray diffraction peak of the (311) plane in the Zn 2 SnO 4 phase The position is characterized by 34.32 degrees to 34.42 degrees,
The third invention is
In the Sn—Zn—O-based oxide sintered body according to the first invention,
The X-ray diffraction peak position of the (311) plane in the Zn 2 SnO 4 phase by the X-ray diffraction using CuKα ray is 34.32 degrees to 34.42 degrees, and the X-ray diffraction of the (101) plane in the SnO 2 phase The peak position is characterized by being 33.86 degrees to 33.91 degrees.
次に、本発明に係る第4の発明は、
第1の発明~第3の発明のいずれかに記載のSn-Zn-O系酸化物焼結体の製造方法において、
ZnO粉末とSnO2粉末、Si、Ti、Ge、In、Bi、Ce、AlおよびGaから選ばれた少なくとも1種の第1添加元素Mを含有する酸化物粉末、Nb、Ta、WおよびMoから選ばれた少なくとも1種の第2添加元素Xを含有する酸化物粉末を、純水、有機バインダー、分散剤と混合して得られるスラリーを乾燥しかつ造粒して造粒粉末を製造する造粒粉末製造工程と、
上記造粒粉末を加圧成形して成形体を得る成形体製造工程と、
焼成炉内の酸素濃度が70体積%以上の雰囲気において、1200℃以上1450℃以下かつ10時間以上30時間以内の条件で上記成形体を焼成して焼結体を得る焼結体製造工程、
を具備することを特徴とするものである。 Next, a fourth invention according to the present invention is
In the method of producing a Sn—Zn—O-based oxide sintered body according to any one of the first to third inventions,
Oxide powder containing ZnO powder and SnO 2 powder, at least one first additive element M selected from Si, Ti, Ge, In, Bi, Ce, Al and Ga, Nb, Ta, W and Mo A powder obtained by mixing an oxide powder containing at least one selected second additive element X with pure water, an organic binder, and a dispersant, and drying and granulating a slurry to produce a granulated powder Grain powder production process,
A molded body manufacturing process for obtaining a molded body by pressure molding the granulated powder.
A sintered body manufacturing process for forming a sintered body by firing the above-mentioned molded body under the conditions of 1200 ° C. or more and 1450 ° C. or less and 10 hours or more and 30 hours or less in an atmosphere having an oxygen concentration of 70 vol% or more in a firing furnace.
It is characterized by having.
第1の発明~第3の発明のいずれかに記載のSn-Zn-O系酸化物焼結体の製造方法において、
ZnO粉末とSnO2粉末、Si、Ti、Ge、In、Bi、Ce、AlおよびGaから選ばれた少なくとも1種の第1添加元素Mを含有する酸化物粉末、Nb、Ta、WおよびMoから選ばれた少なくとも1種の第2添加元素Xを含有する酸化物粉末を、純水、有機バインダー、分散剤と混合して得られるスラリーを乾燥しかつ造粒して造粒粉末を製造する造粒粉末製造工程と、
上記造粒粉末を加圧成形して成形体を得る成形体製造工程と、
焼成炉内の酸素濃度が70体積%以上の雰囲気において、1200℃以上1450℃以下かつ10時間以上30時間以内の条件で上記成形体を焼成して焼結体を得る焼結体製造工程、
を具備することを特徴とするものである。 Next, a fourth invention according to the present invention is
In the method of producing a Sn—Zn—O-based oxide sintered body according to any one of the first to third inventions,
Oxide powder containing ZnO powder and SnO 2 powder, at least one first additive element M selected from Si, Ti, Ge, In, Bi, Ce, Al and Ga, Nb, Ta, W and Mo A powder obtained by mixing an oxide powder containing at least one selected second additive element X with pure water, an organic binder, and a dispersant, and drying and granulating a slurry to produce a granulated powder Grain powder production process,
A molded body manufacturing process for obtaining a molded body by pressure molding the granulated powder.
A sintered body manufacturing process for forming a sintered body by firing the above-mentioned molded body under the conditions of 1200 ° C. or more and 1450 ° C. or less and 10 hours or more and 30 hours or less in an atmosphere having an oxygen concentration of 70 vol% or more in a firing furnace.
It is characterized by having.
本発明に係るSn-Zn-O系酸化物焼結体においては、Snを原子数比Sn/(Sn+Zn)として0.1以上0.9以下の割合で含有する条件を満たせば、どのような配合比でも、常圧焼結法により量産性に優れた高密度かつ低抵抗のSn-Zn-O系酸化物焼結体を得ることが可能となる。
In the Sn—Zn—O-based oxide sintered body according to the present invention, any condition can be satisfied as long as Sn is contained at a ratio of 0.1 or more and 0.9 or less as an atomic ratio Sn / (Sn + Zn). Even with the compounding ratio, it is possible to obtain a high density and low resistance Sn—Zn—O based oxide sintered body excellent in mass productivity by pressureless sintering.
以下、本発明の実施の形態について詳細に説明する。
Hereinafter, embodiments of the present invention will be described in detail.
まず、Snを原子数比Sn/(Sn+Zn)として0.1以上0.9以下の割合で含み、Si、Ti、Ge、In、Bi、Ce、AlおよびGaから選ばれた少なくとも1種の第1添加元素Mを全金属元素の総量に対する原子数比M/(Sn+Zn+M+X)として0.0001以上0.04以下の割合で含み、かつ、Nb、Ta、WおよびMoから選ばれた少なくとも1種の第2添加元素Xを全金属元素の総量に対する原子数比X/(Sn+Zn+M+X)として0.0001以上0.1以下の割合で含有する原料粉末を調製し、該原料粉末を造粒して得た造粒粉末を成形して成形体を製造すると共に、酸素濃度が70体積%以上の焼成炉内雰囲気において、1200℃以上1450℃以下かつ10時間以上30時間以内の条件で上記成形体を焼成することにより、相対密度が90%以上でかつ比抵抗が1Ω・cm以下である本発明に係るSn-Zn-O系酸化物焼結体を製造することが可能となる。
First, at least one selected from Si, Ti, Ge, In, Bi, Ce, Al, and Ga containing Sn in a ratio of 0.1 or more and 0.9 or less as an atomic ratio Sn / (Sn + Zn) (1) At least one selected from Nb, Ta, W and Mo, containing the additive element M at a ratio of 0.0001 or more and 0.04 or less as an atomic ratio M / (Sn + Zn + M + X) to the total amount of all metal elements Raw material powder containing the second additive element X at a ratio of 0.0001 or more and 0.1 or less as atomic ratio X / (Sn + Zn + M + X) to total amount of all metal elements was prepared, and obtained by granulating the raw material powder The granulated powder is molded to produce a molded body, and the above-mentioned growth is performed under the conditions of 1200 ° C. or more and 1450 ° C. or less and 10 hours or more and 30 hours or less in an atmosphere in a baking furnace having an oxygen concentration of 70 volume% or more. By firing the body, the relative density it is possible to manufacture a Sn-Zn-O type oxide-sintered body of the present invention is and resistivity at 90% or less 1 [Omega · cm.
以下、本発明に係るSn-Zn-O系酸化物焼結体の製造方法について説明する。
Hereinafter, the method for producing the Sn—Zn—O-based oxide sintered body according to the present invention will be described.
[添加元素]
Snを原子数比Sn/(Sn+Zn)として0.1以上0.9以下の割合で含有する条件の下、第1添加元素Mおよび第2添加元素Xを要件としているのは、第1添加元素Mだけの場合、密度は向上するものの低抵抗の特性を得られない。他方、第2添加元素Xだけの場合は、低抵抗になるものの高密度が得られない。 [Additive element]
The first additive element M and the second additive element X are required under the conditions that Sn is contained in the atomic ratio Sn / (Sn + Zn) in a ratio of 0.1 or more and 0.9 or less. In the case of M alone, although the density is improved, the low resistance characteristic can not be obtained. On the other hand, in the case of only the second additive element X, although the resistance is low, a high density can not be obtained.
Snを原子数比Sn/(Sn+Zn)として0.1以上0.9以下の割合で含有する条件の下、第1添加元素Mおよび第2添加元素Xを要件としているのは、第1添加元素Mだけの場合、密度は向上するものの低抵抗の特性を得られない。他方、第2添加元素Xだけの場合は、低抵抗になるものの高密度が得られない。 [Additive element]
The first additive element M and the second additive element X are required under the conditions that Sn is contained in the atomic ratio Sn / (Sn + Zn) in a ratio of 0.1 or more and 0.9 or less. In the case of M alone, although the density is improved, the low resistance characteristic can not be obtained. On the other hand, in the case of only the second additive element X, although the resistance is low, a high density can not be obtained.
すなわち、第1添加元素Mおよび第2添加元素Xを加えることで、高密度かつ低抵抗のSn-Zn-O系酸化物焼結体を得ることが可能となる。
That is, by adding the first additive element M and the second additive element X, it is possible to obtain a high density and low resistance Sn—Zn—O-based oxide sintered body.
(第1添加元素M)
酸化物焼結体の緻密化には、Si、Ti、Ge、In、Bi、Ce、AlおよびGaから選ばれた少なくとも1種の第1添加元素Mを添加することで、高密度化の効果を得ることが可能となる。上記第1添加元素Mが、粒界拡散を促進し、粒同士のネック成長を手助けして、粒同士の結合を強固とし、緻密化に寄与していると思われる。ここで、第1添加元素をMとし、第1添加元素Mの全金属元素の総量に対する原子数比M/(Sn+Zn+M+X)を0.0001以上0.04以下としているのは、上記原子数比M/(Sn+Zn+M+X)が0.0001未満の場合、高密度化の効果が表れないからである(比較例9参照)。一方、上記原子数比M/(Sn+Zn+M+X)が0.04を超えた場合、後述する第2添加元素Xを添加しても酸化物焼結体の導電性は高まらない(比較例10参照)。更に、別の化合物、例えば、SiO2、TiO2、Al2O3、ZnAl2O4、ZnSiO4、Zn2Ge3O8、ZnTa2O6、Ti0.5Sn0.5O2等の化合物を生成する等、成膜した際に所望とする膜特性が得られなくなる。 (First additive element M)
The effect of densification is achieved by adding at least one first additive element M selected from Si, Ti, Ge, In, Bi, Ce, Al and Ga for densification of the oxide sintered body It is possible to obtain It is thought that the first additive element M promotes grain boundary diffusion, promotes neck growth between grains, strengthens bonding between grains, and contributes to densification. Here, the atomic number ratio M / (Sn + Zn + M + X) relative to the total amount of all the metal elements of the first additive element M is 0.0001 or more and 0.04 or less, where M is the first additive element. It is because the effect of densification does not appear when / (Sn + Zn + M + X) is less than 0.0001 (see Comparative Example 9). On the other hand, when the atomic ratio M / (Sn + Zn + M + X) exceeds 0.04, the conductivity of the oxide sintered body does not increase even if a second additional element X described later is added (see Comparative Example 10). Furthermore, another compound, for example, a compound such as SiO 2 , TiO 2 , Al 2 O 3 , ZnAl 2 O 4 , ZnSiO 4 , Zn 2 Ge 3 O 8 , ZnTa 2 O 6 , Ti 0.5 Sn 0.5 O 2 is formed. When the film is formed, desired film characteristics can not be obtained.
酸化物焼結体の緻密化には、Si、Ti、Ge、In、Bi、Ce、AlおよびGaから選ばれた少なくとも1種の第1添加元素Mを添加することで、高密度化の効果を得ることが可能となる。上記第1添加元素Mが、粒界拡散を促進し、粒同士のネック成長を手助けして、粒同士の結合を強固とし、緻密化に寄与していると思われる。ここで、第1添加元素をMとし、第1添加元素Mの全金属元素の総量に対する原子数比M/(Sn+Zn+M+X)を0.0001以上0.04以下としているのは、上記原子数比M/(Sn+Zn+M+X)が0.0001未満の場合、高密度化の効果が表れないからである(比較例9参照)。一方、上記原子数比M/(Sn+Zn+M+X)が0.04を超えた場合、後述する第2添加元素Xを添加しても酸化物焼結体の導電性は高まらない(比較例10参照)。更に、別の化合物、例えば、SiO2、TiO2、Al2O3、ZnAl2O4、ZnSiO4、Zn2Ge3O8、ZnTa2O6、Ti0.5Sn0.5O2等の化合物を生成する等、成膜した際に所望とする膜特性が得られなくなる。 (First additive element M)
The effect of densification is achieved by adding at least one first additive element M selected from Si, Ti, Ge, In, Bi, Ce, Al and Ga for densification of the oxide sintered body It is possible to obtain It is thought that the first additive element M promotes grain boundary diffusion, promotes neck growth between grains, strengthens bonding between grains, and contributes to densification. Here, the atomic number ratio M / (Sn + Zn + M + X) relative to the total amount of all the metal elements of the first additive element M is 0.0001 or more and 0.04 or less, where M is the first additive element. It is because the effect of densification does not appear when / (Sn + Zn + M + X) is less than 0.0001 (see Comparative Example 9). On the other hand, when the atomic ratio M / (Sn + Zn + M + X) exceeds 0.04, the conductivity of the oxide sintered body does not increase even if a second additional element X described later is added (see Comparative Example 10). Furthermore, another compound, for example, a compound such as SiO 2 , TiO 2 , Al 2 O 3 , ZnAl 2 O 4 , ZnSiO 4 , Zn 2 Ge 3 O 8 , ZnTa 2 O 6 , Ti 0.5 Sn 0.5 O 2 is formed. When the film is formed, desired film characteristics can not be obtained.
このように第1添加元素Mを加えただけでは、酸化物焼結体の密度は向上するものの、導電性は改善されない。
Thus, the addition of the first additive element M improves the density of the oxide sintered body but does not improve the conductivity.
(第2添加元素)
Snを原子数比Sn/(Sn+Zn)として0.1以上0.9以下の割合で含有する条件の下、上記第1添加元素Mを加えたSn-Zn-O系酸化物焼結体は上述したように密度は向上するものの導電性に課題が残る。 (Second additive element)
The Sn—Zn—O-based oxide sintered body to which the first additional element M is added is a condition in which Sn is contained at an atomic ratio Sn / (Sn + Zn) in a ratio of 0.1 to 0.9. As described above, although the density is improved, the problem remains in the conductivity.
Snを原子数比Sn/(Sn+Zn)として0.1以上0.9以下の割合で含有する条件の下、上記第1添加元素Mを加えたSn-Zn-O系酸化物焼結体は上述したように密度は向上するものの導電性に課題が残る。 (Second additive element)
The Sn—Zn—O-based oxide sintered body to which the first additional element M is added is a condition in which Sn is contained at an atomic ratio Sn / (Sn + Zn) in a ratio of 0.1 to 0.9. As described above, although the density is improved, the problem remains in the conductivity.
そこで、Nb、Ta、WおよびMoから選ばれた少なくとも1種の第2添加元素Xを添加する。第2添加元素Xの添加により酸化物焼結体の高密度を維持したまま、導電性が改善される。尚、第2添加元素Xは、Nb、Ta、W、Mo等5価以上の元素である。
Therefore, at least one second additional element X selected from Nb, Ta, W and Mo is added. The addition of the second additive element X improves the conductivity while maintaining the high density of the oxide sintered body. The second additive element X is a pentavalent or higher element such as Nb, Ta, W, or Mo.
添加する量は、第2添加元素Xの全金属元素の総量に対する原子数比X/(Sn+Zn+M+X)を0.0001以上0.1以下にすることを要する。上記原子数比X/(Sn+Zn+M+X)が0.0001未満の場合、導電性は高まらない(比較例7参照)。一方、上記原子数比X/(Sn+Zn+M+X)が0.1を超えた場合、別の化合物相、例えば、Nb2O5、Ta2O5、WO3、MoO3、ZnTa2O6、ZnWO4、ZnMoO4等の化合物相を生成するため導電性を悪化させることになる(比較例8参照)。
The amount to be added is required to make the atomic ratio X / (Sn + Zn + M + X) to the total amount of all the metal elements of the second additive element X be 0.0001 or more and 0.1 or less. If the atomic ratio X / (Sn + Zn + M + X) is less than 0.0001, the conductivity does not increase (see Comparative Example 7). On the other hand, when the above atomic number ratio X / (Sn + Zn + M + X) exceeds 0.1, another compound phase, for example, Nb 2 O 5 , Ta 2 O 5 , WO 3 , MoO 3 , ZnTa 2 O 6 , ZnWO 4 The conductivity is deteriorated because a compound phase such as ZnMoO 4 is generated (see Comparative Example 8).
(X線回折ピーク)
本発明に係るSn-Zn-O系酸化物焼結体において、原子数比Sn/(Sn+Zn)が0.1以上0.33以下では、上述したようにウルツ鉱型結晶構造のZnO相とスピネル型結晶構造のZn2SnO4相が主成分となり、原子数比Sn/(Sn+Zn)が0.33を超え0.9以下ではスピネル型結晶構造のZn2SnO4相とルチル型結晶構造のSnO2相が主成分となる。また、適正な量の第1添加元素Mと第2添加元素Xは、ZnO相中のZn、Zn2SnO4相中のZnまたはSn、SnO2相中のSnと置換して固溶するので、ウルツ鉱型結晶構造のZnO相、スピネル型結晶構造のZn2SnO4相、および、ルチル型結晶構造のSnO2相以外の別な化合物相は形成されない。 (X-ray diffraction peak)
In the Sn—Zn—O-based oxide sintered body according to the present invention, when the atomic ratio Sn / (Sn + Zn) is 0.1 or more and 0.33 or less, the ZnO phase and spinel of wurtzite crystal structure as described above -Type Zn 2 SnO 4 phase is the main component, and if the atomic ratio Sn / (Sn + Zn) is more than 0.33 and 0.9 or less, Zn 2 SnO 4 phase of spinel type crystal structure and SnO of rutile type crystal structure Two phases are the main components. In addition, since the proper amounts of the first additive element M and the second additive element X are substituted for Zn in the ZnO phase, Zn in the Zn 2 SnO 4 phase, or Sn in the Sn phase, or Sn in the SnO 2 phase. Other compound phases than the ZnO phase of wurtzite crystal structure, the Zn 2 SnO 4 phase of spinel crystal structure, and the SnO 2 phase of rutile crystal structure are not formed.
本発明に係るSn-Zn-O系酸化物焼結体において、原子数比Sn/(Sn+Zn)が0.1以上0.33以下では、上述したようにウルツ鉱型結晶構造のZnO相とスピネル型結晶構造のZn2SnO4相が主成分となり、原子数比Sn/(Sn+Zn)が0.33を超え0.9以下ではスピネル型結晶構造のZn2SnO4相とルチル型結晶構造のSnO2相が主成分となる。また、適正な量の第1添加元素Mと第2添加元素Xは、ZnO相中のZn、Zn2SnO4相中のZnまたはSn、SnO2相中のSnと置換して固溶するので、ウルツ鉱型結晶構造のZnO相、スピネル型結晶構造のZn2SnO4相、および、ルチル型結晶構造のSnO2相以外の別な化合物相は形成されない。 (X-ray diffraction peak)
In the Sn—Zn—O-based oxide sintered body according to the present invention, when the atomic ratio Sn / (Sn + Zn) is 0.1 or more and 0.33 or less, the ZnO phase and spinel of wurtzite crystal structure as described above -Type Zn 2 SnO 4 phase is the main component, and if the atomic ratio Sn / (Sn + Zn) is more than 0.33 and 0.9 or less, Zn 2 SnO 4 phase of spinel type crystal structure and SnO of rutile type crystal structure Two phases are the main components. In addition, since the proper amounts of the first additive element M and the second additive element X are substituted for Zn in the ZnO phase, Zn in the Zn 2 SnO 4 phase, or Sn in the Sn phase, or Sn in the SnO 2 phase. Other compound phases than the ZnO phase of wurtzite crystal structure, the Zn 2 SnO 4 phase of spinel crystal structure, and the SnO 2 phase of rutile crystal structure are not formed.
結晶構造は、上記酸化物焼結体の一部を粉砕した粉末をX線回折分析し、得られた回折ピークを解析することで知ることができる。例えば、CuKα線を用いたX線回折分析において、ウルツ鉱型ZnO(101)面における標準の回折ピーク位置は、ICDDリファレンスコード00-036-1451によれば36.253度である。スピネル型結晶構造のZn2SnO4(311)面における標準の回折ピーク位置は、ICDDリファレンスコード00-041-1470によれば34.291度であり、ルチル型SnO2(101)面における標準の回折ピーク位置は、ICDDリファレンスコード00-041-1445によれば33.893度である。
The crystal structure can be known by X-ray diffraction analysis of a powder obtained by crushing a part of the oxide sintered body and analyzing the obtained diffraction peak. For example, in X-ray diffraction analysis using CuKα radiation, the standard diffraction peak position on the wurtzite ZnO (101) plane is 36.253 degrees according to the ICDD reference code 00-036-1451. The standard diffraction peak position in the Zn 2 SnO 4 (311) plane of the spinel crystal structure is 34.291 degrees according to the ICDD reference code 00-041-1470, and the standard in the rutile SnO 2 (101) plane. The diffraction peak position is 33.893 degrees according to ICDD reference code 00-041-1445.
ところで、回折ピークの位置は、添加元素の種類、量、焼結温度、雰囲気、保持時間等の影響を受けて、結晶中における添加元素の置換位置、酸素欠損および内部応力等から、結晶構造が膨張、収縮または歪む等して変化する。
By the way, the position of the diffraction peak is affected by the kind and amount of the additive element, the sintering temperature, the atmosphere, the holding time, etc., and the crystal structure is It changes due to expansion, contraction or distortion.
そして、本発明に係るSn-Zn-O系酸化物焼結体において、CuKα線を用いたX線回折分によるZnO(101)面の回折ピーク位置は、標準の回折ピーク位置36.253度を含む36.25度~36.31度であることが好ましい。また、Zn2SnO4(311)面の上記回折ピーク位置は、標準の回折ピーク位置34.291度よりも高角度側の34.32度~34.42度であることが好ましく、SnO2(101)面の回折ピーク位置は、標準の回折ピーク位置33.893度を含む33.86度~33.91度であることが好ましい。この範囲を外れると、ZnO、Zn2SnO4およびSnO2結晶の膨張、収縮または歪が大きくなって、酸化物焼結体の割れ、焼結密度の低下、導電性の低下を引き起こす場合がある。
Then, in the Sn—Zn—O-based oxide sintered body according to the present invention, the diffraction peak position of the ZnO (101) plane by X-ray diffraction using CuKα rays is the standard diffraction peak position 36.253 degrees Preferably, the temperature is 36.25 degrees to 36.31 degrees, inclusive. Further, the above-mentioned diffraction peak position of the Zn 2 SnO 4 (311) plane is preferably 34.32 to 34.42 degrees on the high angle side of the standard diffraction peak position 34.291 degrees, and SnO 2 ( The diffraction peak position on the 101) plane is preferably 33.86 degrees to 33.91 degrees including a standard diffraction peak position of 33.893 degrees. Outside this range, the expansion, contraction or strain of ZnO, Zn 2 SnO 4 and SnO 2 crystals may become large, which may cause cracking of the oxide sintered body, reduction of sintering density, and reduction of conductivity. .
このように、適正な量の第1添加元素Mと第2添加元素Xを添加することにより、高密度かつ導電性に優れたSn-Zn-O系酸化物焼結体を得ることが可能となる。
Thus, by adding appropriate amounts of the first additive element M and the second additive element X, it is possible to obtain a Sn-Zn-O-based oxide sintered body having high density and excellent conductivity. Become.
[成形体の焼成条件]
(炉内雰囲気)
焼結炉内における酸素濃度が70体積%以上の雰囲気中において、成形体を焼成することが好ましい。これは、ZnO、SnO2やZn2SnO4化合物の拡散を促進させ、焼結性を向上させると共に導電性を向上させる効果があるためである。高温域では、ZnOやZn2SnO4の揮発を抑制する効果もある。 [Firing conditions of molded body]
(Atmosphere in the furnace)
The formed body is preferably fired in an atmosphere having an oxygen concentration of 70% by volume or more in the sintering furnace. This is because the diffusion of ZnO, SnO 2 or Zn 2 SnO 4 compound is promoted to improve the sinterability and the conductivity. In the high temperature range, it also has the effect of suppressing the volatilization of ZnO and Zn 2 SnO 4 .
(炉内雰囲気)
焼結炉内における酸素濃度が70体積%以上の雰囲気中において、成形体を焼成することが好ましい。これは、ZnO、SnO2やZn2SnO4化合物の拡散を促進させ、焼結性を向上させると共に導電性を向上させる効果があるためである。高温域では、ZnOやZn2SnO4の揮発を抑制する効果もある。 [Firing conditions of molded body]
(Atmosphere in the furnace)
The formed body is preferably fired in an atmosphere having an oxygen concentration of 70% by volume or more in the sintering furnace. This is because the diffusion of ZnO, SnO 2 or Zn 2 SnO 4 compound is promoted to improve the sinterability and the conductivity. In the high temperature range, it also has the effect of suppressing the volatilization of ZnO and Zn 2 SnO 4 .
一方、焼結炉内における酸素濃度が70体積%未満の場合、ZnO、SnO2やZn2SnO4化合物の拡散が衰退する。更に、高温域では、Zn成分の揮発が促進し緻密な焼結体を作製することができない(比較例3参照)。
On the other hand, when the oxygen concentration in the sintering furnace is less than 70% by volume, the diffusion of ZnO, SnO 2 or Zn 2 SnO 4 compound declines. Furthermore, in the high temperature range, volatilization of the Zn component is promoted and a dense sintered body can not be produced (see Comparative Example 3).
(焼結温度)
1200℃以上1450℃以下とすることが好ましい。焼結温度が1200℃未満の場合(比較例4参照)、温度が低過ぎて、ZnO、SnO2、Zn2SnO4化合物における焼結の粒界拡散が進まない。一方、1450℃を超えた場合(比較例5参照)、粒界拡散が促進されて焼結は進むが、たとえ、酸素濃度が70体積%以上の炉内で焼成しても、Zn成分の揮発を抑制することができず、焼結体内部に空孔を大きく残してしまうことになる。 (Sintering temperature)
It is preferable to set it as 1200 degreeC or more and 1450 degrees C or less. When the sintering temperature is less than 1200 ° C. (see Comparative Example 4), the temperature is too low, and grain boundary diffusion of sintering in the ZnO, SnO 2 , Zn 2 SnO 4 compound does not proceed. On the other hand, when the temperature exceeds 1450 ° C. (see Comparative Example 5), grain boundary diffusion is promoted and sintering proceeds, but even if it is fired in a furnace having an oxygen concentration of 70 volume% or more, volatilization of Zn component Can not be suppressed, and a large void will be left inside the sintered body.
1200℃以上1450℃以下とすることが好ましい。焼結温度が1200℃未満の場合(比較例4参照)、温度が低過ぎて、ZnO、SnO2、Zn2SnO4化合物における焼結の粒界拡散が進まない。一方、1450℃を超えた場合(比較例5参照)、粒界拡散が促進されて焼結は進むが、たとえ、酸素濃度が70体積%以上の炉内で焼成しても、Zn成分の揮発を抑制することができず、焼結体内部に空孔を大きく残してしまうことになる。 (Sintering temperature)
It is preferable to set it as 1200 degreeC or more and 1450 degrees C or less. When the sintering temperature is less than 1200 ° C. (see Comparative Example 4), the temperature is too low, and grain boundary diffusion of sintering in the ZnO, SnO 2 , Zn 2 SnO 4 compound does not proceed. On the other hand, when the temperature exceeds 1450 ° C. (see Comparative Example 5), grain boundary diffusion is promoted and sintering proceeds, but even if it is fired in a furnace having an oxygen concentration of 70 volume% or more, volatilization of Zn component Can not be suppressed, and a large void will be left inside the sintered body.
(保持時間)
10時間以上30時間以内とすることが好ましい。10時間を下回ると、焼結が不完全なため、歪や反りの大きい焼結体になると共に、粒界拡散が進まず、焼結が進まない。この結果、緻密な焼結体を作製することができない(比較例6参照)。一方、30時間を上回る場合、特に時間の効果が得られないため、作業効率の悪化やコスト高の結果を招く。 (Retention time)
It is preferable to set it as 10 hours or more and 30 hours or less. If the heat treatment time is less than 10 hours, the sintering is incomplete, resulting in a sintered body having a large amount of distortion and warpage, diffusion of grain boundaries does not proceed, and sintering does not proceed. As a result, a dense sintered body can not be produced (see Comparative Example 6). On the other hand, when it exceeds 30 hours, the effect of time is not obtained in particular, which results in deterioration of work efficiency and high cost.
10時間以上30時間以内とすることが好ましい。10時間を下回ると、焼結が不完全なため、歪や反りの大きい焼結体になると共に、粒界拡散が進まず、焼結が進まない。この結果、緻密な焼結体を作製することができない(比較例6参照)。一方、30時間を上回る場合、特に時間の効果が得られないため、作業効率の悪化やコスト高の結果を招く。 (Retention time)
It is preferable to set it as 10 hours or more and 30 hours or less. If the heat treatment time is less than 10 hours, the sintering is incomplete, resulting in a sintered body having a large amount of distortion and warpage, diffusion of grain boundaries does not proceed, and sintering does not proceed. As a result, a dense sintered body can not be produced (see Comparative Example 6). On the other hand, when it exceeds 30 hours, the effect of time is not obtained in particular, which results in deterioration of work efficiency and high cost.
このような条件で得られたZnおよびSnを主成分とするSn-Zn-O系酸化物焼結体は導電性も改善されていることから、DCスパッタリングでの成膜が可能となる。また、特別な製造方法を用いていないため、円筒形ターゲットにも応用が可能である。
The conductivity of the Sn—Zn—O-based oxide sintered body obtained mainly under the conditions described above is also improved, and therefore, film formation by DC sputtering becomes possible. In addition, since no special manufacturing method is used, application to a cylindrical target is possible.
以下、本発明の実施例について比較例を挙げて具体的に説明するが、本発明に係る技術的範囲が下記実施例の記載内容に限定されることはなく、本発明に適合する範囲で変更を加えて実施することも当然のことながら可能である。
Examples of the present invention will be specifically described below with reference to comparative examples, but the technical scope of the present invention is not limited to the contents of the following examples, and changes are possible as long as they are compatible with the present invention. It is also possible naturally to carry out by adding.
[実施例1]
平均粒径10μm以下のSnO2粉と、平均粒径10μm以下のZnO粉と、第1添加元素Mとして平均粒径20μm以下のBi2O3粉、および、第2添加元素Xとして平均粒径20μm以下のTa2O5粉を用意した。 Example 1
SnO 2 powder having an average particle size of 10 μm or less, ZnO powder having an average particle size of 10 μm or less, Bi 2 O 3 powder having an average particle size of 20 μm or less as the first additional element M, and an average particle size as the second additional element X Ta 2 O 5 powder of 20 μm or less was prepared.
平均粒径10μm以下のSnO2粉と、平均粒径10μm以下のZnO粉と、第1添加元素Mとして平均粒径20μm以下のBi2O3粉、および、第2添加元素Xとして平均粒径20μm以下のTa2O5粉を用意した。 Example 1
SnO 2 powder having an average particle size of 10 μm or less, ZnO powder having an average particle size of 10 μm or less, Bi 2 O 3 powder having an average particle size of 20 μm or less as the first additional element M, and an average particle size as the second additional element X Ta 2 O 5 powder of 20 μm or less was prepared.
SnとZnの原子数比Sn/(Sn+Zn)が0.5となるようにSnO2粉とZnO粉を調合し、第1添加元素Mの原子数比Bi/(Sn+Zn+Bi+Ta)が0.001、第2添加元素Xの原子数比Ta/(Sn+Zn+Bi+Ta)が0.001となるように、Bi2O3粉とTa2O5粉を調合した。
SnO 2 powder and ZnO powder are mixed so that the atomic ratio Sn / (Sn + Zn) of Sn to Zn is 0.5, the atomic ratio Bi / (Sn + Zn + Bi + Ta) of the first additive element M is 0.001, The Bi 2 O 3 powder and the Ta 2 O 5 powder were mixed so that the atomic number ratio Ta / (Sn + Zn + Bi + Ta) of the two additional elements X was 0.001.
そして、調合された原料粉末と純水、有機バインダー、分散剤を原料粉末濃度が60質量%となるように混合タンクにて混合した。
Then, the prepared raw material powder, pure water, an organic binder, and a dispersing agent were mixed in a mixing tank so that the concentration of the raw material powder was 60 mass%.
次に、硬質ZrO2ボールが投入されたビーズミル装置(アシザワ・ファインテック株式会社製、LMZ型)を用いて、原料粉末の平均粒径が1μm以下となるまで湿式粉砕を行った後、10時間以上混合撹拌してスラリーを得た。尚、原料粉末の平均粒径の測定にはレーザー回折式粒度分布測定装置(島津制作所製、SALD-2200)を用いた。
Next, using a bead mill apparatus (Ashizawa Finetech Co., Ltd., LMZ type) loaded with hard ZrO 2 balls, wet grinding is performed until the average particle size of the raw material powder becomes 1 μm or less, and then 10 hours The above mixture was mixed and stirred to obtain a slurry. A laser diffraction particle size distribution measuring apparatus (SALD-2200, manufactured by Shimadzu Corporation) was used to measure the average particle size of the raw material powder.
次に、得られたスラリーをスプレードライヤー装置(大川原化工機株式会社製、ODL-20型)にて噴霧および乾燥し造粒粉を得た。
Next, the obtained slurry was sprayed and dried by means of a spray dryer (manufactured by Ogawara Kakohki Co., Ltd., ODL-20 type) to obtain granulated powder.
次に、得られた造粒粉末をゴム型へ充填し、冷間静水圧プレスで294MPa(3ton/cm2)の圧力をかけて成形し、得られた直径約250mmの成形体を常圧焼成炉に投入し、700℃まで焼結炉内に空気(酸素濃度21体積%)を導入した。焼成炉内の温度が700℃になったことを確認した後、酸素濃度が80体積%となるように酸素を導入し、1400℃まで昇温させ、かつ、1400℃で15時間保持した。
Next, the obtained granulated powder is filled into a rubber mold and molded by a cold isostatic press under a pressure of 294 MPa (3 ton / cm 2 ), and the obtained compact having a diameter of about 250 mm is pressure-baked The furnace was introduced, and air (oxygen concentration: 21% by volume) was introduced into the sintering furnace up to 700 ° C. After confirming that the temperature in the firing furnace had reached 700 ° C., oxygen was introduced so that the oxygen concentration was 80 vol%, the temperature was raised to 1400 ° C., and the temperature was maintained at 1400 ° C. for 15 hours.
保持時間が終了した後は酸素導入を止め、冷却を行い、実施例1に係るSn-Zn-O系酸化物焼結体を得た。
After the holding time ended, the introduction of oxygen was stopped and cooling was performed to obtain a Sn—Zn—O-based oxide sintered body according to Example 1.
次に、実施例1に係るSn-Zn-O系酸化物焼結体を平面研削盤とグライディングセンターを用いて、直径200mm、厚み5mmへ加工を施した。
Next, the Sn—Zn—O-based oxide sintered body according to Example 1 was processed to a diameter of 200 mm and a thickness of 5 mm using a surface grinder and a gliding center.
この加工体の密度をアルキメデス法で測定したところ、相対密度は99.7%であった。また、比抵抗を4探針法で測定したところ、0.003Ω・cmであった。
The density of this processed body was measured by the Archimedes method, and the relative density was 99.7%. Moreover, it was 0.003 ohm * cm when specific resistance was measured by 4 probe method.
次に、この加工体の一部を切断し、乳鉢粉砕により粉末にした。この粉末についてCuKα線を使用したX線回折装置[X’Pert-PRO(PANalytical社製)]で分析した結果、スピネル型結晶構造のZn2SnO4相およびルチル型結晶構造のSnO2相の回折ピークのみが測定され、その他の別な化合物相の回折ピークは測定されなかった。Zn2SnO4(311)面の回折ピークは34.39度であり、SnO2(101)面の回折ピーク位置は33.89度であり、適正な回折ピーク位置であることが確認された。
Next, a part of this processed body was cut and ground into a powder by mortar grinding. As a result of analyzing this powder with an X-ray diffraction apparatus [X'Pert-PRO (manufactured by PANalytical)] using CuKα rays, diffraction of Zn 2 SnO 4 phase of spinel crystal structure and SnO 2 phase of rutile crystal structure Only the peak was measured, the diffraction peaks of the other separate compound phases were not measured. The diffraction peak of the Zn 2 SnO 4 (311) plane was 34.39 °, and the diffraction peak position of the SnO 2 (101) plane was 33.89 °, which confirmed that the diffraction peak position was appropriate.
この結果を表1-1、表1-2、表1-3に示す。
The results are shown in Tables 1-1, 1-2, and 1-3.
[実施例2]
SnとZnの原子数比Sn/(Sn+Zn)が0.1となる割合で調合したこと以外は実施例1と同様にして、実施例2に係るSn-Zn-O系酸化物焼結体を得た。実施例1と同様、粉末のX線回折分析をしたところ、ウルツ鉱型ZnO相およびスピネル型結晶構造のZn2SnO4相の回折ピークのみが測定され、その他の別な化合物相の回折ピークは測定されなかった。ZnO(101)面の回折ピーク位置は36.28度、Zn2SnO4(311)面の回折ピーク位置は34.34度であり、適正な回折ピーク位置であることが確認された。また、相対密度は93.0%であり、比抵抗値は0.57Ω・cmであった。この結果を表1-1、表1-2、表1-3に示す。 Example 2
A Sn—Zn—O-based oxide sintered body according to Example 2 is prepared in the same manner as Example 1 except that the atomic ratio Sn / (Sn + Zn) of Sn to Zn is 0.1. Obtained. When powder X-ray diffraction analysis is carried out in the same manner as in Example 1, only diffraction peaks of wurtzite type ZnO phase and Zn 2 SnO 4 phase of spinel type crystal structure are measured, and diffraction peaks of other compound phases are It was not measured. The diffraction peak position of the ZnO (101) plane was 36.28 degrees, and the diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.34 degrees, which confirmed that the diffraction peak position was appropriate. The relative density was 93.0%, and the specific resistance value was 0.57 Ω · cm. The results are shown in Tables 1-1, 1-2, and 1-3.
SnとZnの原子数比Sn/(Sn+Zn)が0.1となる割合で調合したこと以外は実施例1と同様にして、実施例2に係るSn-Zn-O系酸化物焼結体を得た。実施例1と同様、粉末のX線回折分析をしたところ、ウルツ鉱型ZnO相およびスピネル型結晶構造のZn2SnO4相の回折ピークのみが測定され、その他の別な化合物相の回折ピークは測定されなかった。ZnO(101)面の回折ピーク位置は36.28度、Zn2SnO4(311)面の回折ピーク位置は34.34度であり、適正な回折ピーク位置であることが確認された。また、相対密度は93.0%であり、比抵抗値は0.57Ω・cmであった。この結果を表1-1、表1-2、表1-3に示す。 Example 2
A Sn—Zn—O-based oxide sintered body according to Example 2 is prepared in the same manner as Example 1 except that the atomic ratio Sn / (Sn + Zn) of Sn to Zn is 0.1. Obtained. When powder X-ray diffraction analysis is carried out in the same manner as in Example 1, only diffraction peaks of wurtzite type ZnO phase and Zn 2 SnO 4 phase of spinel type crystal structure are measured, and diffraction peaks of other compound phases are It was not measured. The diffraction peak position of the ZnO (101) plane was 36.28 degrees, and the diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.34 degrees, which confirmed that the diffraction peak position was appropriate. The relative density was 93.0%, and the specific resistance value was 0.57 Ω · cm. The results are shown in Tables 1-1, 1-2, and 1-3.
[実施例3]
SnとZnの原子数比Sn/(Sn+Zn)が0.3となる割合で調合したこと以外は実施例1同様にして、実施例3に係るSn-Zn-O系酸化物焼結体を得た。実施例1と同様、粉末のX線回折分析をしたところ、ウルツ鉱型ZnO相およびスピネル型結晶構造のZn2SnO4相の回折ピークのみが測定され、その他の別な化合物相の回折ピークは測定されなかった。ZnO(101)面の回折ピーク位置は36.26度、Zn2SnO4(311)面の回折ピーク位置は34.41度であり、適正な回折ピーク位置であることが確認された。また、相対密度は94.2%であり、比抵抗値は0.042Ω・cmであった。この結果を表1-1、表1-2、表1-3に示す。 [Example 3]
A Sn—Zn—O-based oxide sintered body according to Example 3 is obtained in the same manner as in Example 1 except that the atomic ratio Sn / (Sn + Zn) of Sn to Zn is 0.3. The When powder X-ray diffraction analysis is carried out in the same manner as in Example 1, only diffraction peaks of wurtzite type ZnO phase and Zn 2 SnO 4 phase of spinel type crystal structure are measured, and diffraction peaks of other compound phases are It was not measured. The diffraction peak position of the ZnO (101) plane was 36.26 degrees, and the diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.41 degrees, which confirmed that the diffraction peak position was appropriate. The relative density was 94.2%, and the specific resistance value was 0.042 Ω · cm. The results are shown in Tables 1-1, 1-2, and 1-3.
SnとZnの原子数比Sn/(Sn+Zn)が0.3となる割合で調合したこと以外は実施例1同様にして、実施例3に係るSn-Zn-O系酸化物焼結体を得た。実施例1と同様、粉末のX線回折分析をしたところ、ウルツ鉱型ZnO相およびスピネル型結晶構造のZn2SnO4相の回折ピークのみが測定され、その他の別な化合物相の回折ピークは測定されなかった。ZnO(101)面の回折ピーク位置は36.26度、Zn2SnO4(311)面の回折ピーク位置は34.41度であり、適正な回折ピーク位置であることが確認された。また、相対密度は94.2%であり、比抵抗値は0.042Ω・cmであった。この結果を表1-1、表1-2、表1-3に示す。 [Example 3]
A Sn—Zn—O-based oxide sintered body according to Example 3 is obtained in the same manner as in Example 1 except that the atomic ratio Sn / (Sn + Zn) of Sn to Zn is 0.3. The When powder X-ray diffraction analysis is carried out in the same manner as in Example 1, only diffraction peaks of wurtzite type ZnO phase and Zn 2 SnO 4 phase of spinel type crystal structure are measured, and diffraction peaks of other compound phases are It was not measured. The diffraction peak position of the ZnO (101) plane was 36.26 degrees, and the diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.41 degrees, which confirmed that the diffraction peak position was appropriate. The relative density was 94.2%, and the specific resistance value was 0.042 Ω · cm. The results are shown in Tables 1-1, 1-2, and 1-3.
[実施例4]
SnとZnの原子数比Sn/(Sn+Zn)が0.7となる割合で調合したこと以外は実施例1同様にして、実施例4に係るSn-Zn-O系酸化物焼結体を得た。実施例1と同様、粉末のX線回折分析をしたところ、スピネル型結晶構造のZn2SnO4相およびルチル型結晶構造のSnO2相の回折ピークのみが測定され、その他の別な化合物相の回折ピークは測定されなかった。Zn2SnO4(311)面の回折ピーク位置は34.36度で、SnO2(101)面の回折ピーク位置は33.87度であり、適正な回折ピーク位置であることが確認された。また、相対密度は99.7%であり、比抵抗値は0.006Ω・cmであった。この結果を表1-1、表1-2、表1-3に示す。 Example 4
A Sn—Zn—O-based oxide sintered body according to Example 4 is obtained in the same manner as in Example 1 except that the atomic ratio Sn / (Sn + Zn) of Sn to Zn is 0.7. The The powder was subjected to X-ray diffraction analysis in the same manner as in Example 1. As a result, only the diffraction peaks of the Zn 2 SnO 4 phase of the spinel crystal structure and the SnO 2 phase of the rutile crystal structure were measured. Diffraction peaks were not measured. The diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.36 degrees, and the diffraction peak position of the SnO 2 (101) plane was 33.87 degrees, which confirmed that the diffraction peak position was appropriate. Further, the relative density was 99.7%, and the specific resistance value was 0.006 Ω · cm. The results are shown in Tables 1-1, 1-2, and 1-3.
SnとZnの原子数比Sn/(Sn+Zn)が0.7となる割合で調合したこと以外は実施例1同様にして、実施例4に係るSn-Zn-O系酸化物焼結体を得た。実施例1と同様、粉末のX線回折分析をしたところ、スピネル型結晶構造のZn2SnO4相およびルチル型結晶構造のSnO2相の回折ピークのみが測定され、その他の別な化合物相の回折ピークは測定されなかった。Zn2SnO4(311)面の回折ピーク位置は34.36度で、SnO2(101)面の回折ピーク位置は33.87度であり、適正な回折ピーク位置であることが確認された。また、相対密度は99.7%であり、比抵抗値は0.006Ω・cmであった。この結果を表1-1、表1-2、表1-3に示す。 Example 4
A Sn—Zn—O-based oxide sintered body according to Example 4 is obtained in the same manner as in Example 1 except that the atomic ratio Sn / (Sn + Zn) of Sn to Zn is 0.7. The The powder was subjected to X-ray diffraction analysis in the same manner as in Example 1. As a result, only the diffraction peaks of the Zn 2 SnO 4 phase of the spinel crystal structure and the SnO 2 phase of the rutile crystal structure were measured. Diffraction peaks were not measured. The diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.36 degrees, and the diffraction peak position of the SnO 2 (101) plane was 33.87 degrees, which confirmed that the diffraction peak position was appropriate. Further, the relative density was 99.7%, and the specific resistance value was 0.006 Ω · cm. The results are shown in Tables 1-1, 1-2, and 1-3.
[実施例5]
SnとZnの原子数比Sn/(Sn+Zn)が0.9となる割合で調合したこと以外は実施例1同様にして、実施例5に係るSn-Zn-O系酸化物焼結体を得た。実施例1と同様、粉末のX線回折分析をしたところ、スピネル型結晶構造のZn2SnO4相およびルチル型結晶構造のSnO2相の回折ピークのみが測定され、その他の別な化合物相の回折ピークは測定されなかった。Zn2SnO4(311)面の回折ピーク位置は34.40度で、SnO2(101)面の回折ピーク位置は33.90度であり、適正な回折ピーク位置であることが確認された。また、相対密度は92.7%であり、比抵抗値は0.89Ω・cmであった。この結果を表1-1、表1-2、表1-3に示す。 [Example 5]
A Sn—Zn—O-based oxide sintered body according to Example 5 is obtained in the same manner as in Example 1 except that the atomic ratio Sn / (Sn + Zn) of Sn to Zn is 0.9. The The powder was subjected to X-ray diffraction analysis in the same manner as in Example 1. As a result, only the diffraction peaks of the Zn 2 SnO 4 phase of the spinel crystal structure and the SnO 2 phase of the rutile crystal structure were measured. Diffraction peaks were not measured. The diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.40 degrees, and the diffraction peak position of the SnO 2 (101) plane was 33.90 degrees, which confirmed that the diffraction peak position was appropriate. The relative density was 92.7%, and the specific resistance value was 0.89 Ω · cm. The results are shown in Tables 1-1, 1-2, and 1-3.
SnとZnの原子数比Sn/(Sn+Zn)が0.9となる割合で調合したこと以外は実施例1同様にして、実施例5に係るSn-Zn-O系酸化物焼結体を得た。実施例1と同様、粉末のX線回折分析をしたところ、スピネル型結晶構造のZn2SnO4相およびルチル型結晶構造のSnO2相の回折ピークのみが測定され、その他の別な化合物相の回折ピークは測定されなかった。Zn2SnO4(311)面の回折ピーク位置は34.40度で、SnO2(101)面の回折ピーク位置は33.90度であり、適正な回折ピーク位置であることが確認された。また、相対密度は92.7%であり、比抵抗値は0.89Ω・cmであった。この結果を表1-1、表1-2、表1-3に示す。 [Example 5]
A Sn—Zn—O-based oxide sintered body according to Example 5 is obtained in the same manner as in Example 1 except that the atomic ratio Sn / (Sn + Zn) of Sn to Zn is 0.9. The The powder was subjected to X-ray diffraction analysis in the same manner as in Example 1. As a result, only the diffraction peaks of the Zn 2 SnO 4 phase of the spinel crystal structure and the SnO 2 phase of the rutile crystal structure were measured. Diffraction peaks were not measured. The diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.40 degrees, and the diffraction peak position of the SnO 2 (101) plane was 33.90 degrees, which confirmed that the diffraction peak position was appropriate. The relative density was 92.7%, and the specific resistance value was 0.89 Ω · cm. The results are shown in Tables 1-1, 1-2, and 1-3.
[実施例6]
第2添加元素Xの原子数比Ta/(Sn+Zn+Bi+Ta)を0.0001の割合となるように調合したこと以外は、実施例1と同様にして、実施例6に係るSn-Zn-O系酸化物焼結体を得た。実施例1と同様、粉末のX線回折分析をしたところ、スピネル型結晶構造のZn2SnO4相およびルチル型結晶構造のSnO2相の回折ピークのみが測定され、その他の別な化合物相の回折ピークは測定されなかった。Zn2SnO4(311)面の回折ピーク位置は34.33度で、SnO2(101)面の回折ピーク位置は33.87度であり、適正な回折ピーク位置であることが確認された。また、相対密度は98.5%であり、比抵抗値は0.085Ω・cmであった。結果を表1-1、表1-2、表1-3に示す。 [Example 6]
The Sn—Zn—O-based oxide according to Example 6 is the same as Example 1, except that the atomic number ratio Ta / (Sn + Zn + Bi + Ta) of the second additive element X is prepared to be a ratio of 0.0001. An object sintered body was obtained. The powder was subjected to X-ray diffraction analysis in the same manner as in Example 1. As a result, only the diffraction peaks of the Zn 2 SnO 4 phase of the spinel crystal structure and the SnO 2 phase of the rutile crystal structure were measured. Diffraction peaks were not measured. The diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.33 degrees, and the diffraction peak position of the SnO 2 (101) plane was 33.87 degrees, which confirmed that the diffraction peak position was appropriate. The relative density was 98.5%, and the specific resistance value was 0.085 Ω · cm. The results are shown in Tables 1-1, 1-2, and 1-3.
第2添加元素Xの原子数比Ta/(Sn+Zn+Bi+Ta)を0.0001の割合となるように調合したこと以外は、実施例1と同様にして、実施例6に係るSn-Zn-O系酸化物焼結体を得た。実施例1と同様、粉末のX線回折分析をしたところ、スピネル型結晶構造のZn2SnO4相およびルチル型結晶構造のSnO2相の回折ピークのみが測定され、その他の別な化合物相の回折ピークは測定されなかった。Zn2SnO4(311)面の回折ピーク位置は34.33度で、SnO2(101)面の回折ピーク位置は33.87度であり、適正な回折ピーク位置であることが確認された。また、相対密度は98.5%であり、比抵抗値は0.085Ω・cmであった。結果を表1-1、表1-2、表1-3に示す。 [Example 6]
The Sn—Zn—O-based oxide according to Example 6 is the same as Example 1, except that the atomic number ratio Ta / (Sn + Zn + Bi + Ta) of the second additive element X is prepared to be a ratio of 0.0001. An object sintered body was obtained. The powder was subjected to X-ray diffraction analysis in the same manner as in Example 1. As a result, only the diffraction peaks of the Zn 2 SnO 4 phase of the spinel crystal structure and the SnO 2 phase of the rutile crystal structure were measured. Diffraction peaks were not measured. The diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.33 degrees, and the diffraction peak position of the SnO 2 (101) plane was 33.87 degrees, which confirmed that the diffraction peak position was appropriate. The relative density was 98.5%, and the specific resistance value was 0.085 Ω · cm. The results are shown in Tables 1-1, 1-2, and 1-3.
[実施例7]
酸素濃度を100体積%としたこと以外は、実施例1と同様にして、実施例7に係るSn-Zn-O系酸化物焼結体を得た。実施例1と同様、粉末のX線回折分析をしたところ、スピネル型結晶構造のZn2SnO4相およびルチル型結晶構造のSnO2相の回折ピークのみが測定され、その他の別な化合物相の回折ピークは測定されなかった。Zn2SnO4(311)面の回折ピーク位置は34.42度で、SnO2(101)面の回折ピーク位置は33.90度であり、適正な回折ピーク位置であることが確認された。また、相対密度は99.6%であり、比抵抗値は0.013Ω・cmであった。結果を表1-1、表1-2、表1-3に示す。 [Example 7]
A Sn—Zn—O-based oxide sintered body according to Example 7 was obtained in the same manner as Example 1, except that the oxygen concentration was 100 vol%. The powder was subjected to X-ray diffraction analysis in the same manner as in Example 1. As a result, only the diffraction peaks of the Zn 2 SnO 4 phase of the spinel crystal structure and the SnO 2 phase of the rutile crystal structure were measured. Diffraction peaks were not measured. The diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.42 °, and the diffraction peak position of the SnO 2 (101) plane was 33.90 °, which confirmed that the diffraction peak position was appropriate. The relative density was 99.6%, and the specific resistance value was 0.013 Ω · cm. The results are shown in Tables 1-1, 1-2, and 1-3.
酸素濃度を100体積%としたこと以外は、実施例1と同様にして、実施例7に係るSn-Zn-O系酸化物焼結体を得た。実施例1と同様、粉末のX線回折分析をしたところ、スピネル型結晶構造のZn2SnO4相およびルチル型結晶構造のSnO2相の回折ピークのみが測定され、その他の別な化合物相の回折ピークは測定されなかった。Zn2SnO4(311)面の回折ピーク位置は34.42度で、SnO2(101)面の回折ピーク位置は33.90度であり、適正な回折ピーク位置であることが確認された。また、相対密度は99.6%であり、比抵抗値は0.013Ω・cmであった。結果を表1-1、表1-2、表1-3に示す。 [Example 7]
A Sn—Zn—O-based oxide sintered body according to Example 7 was obtained in the same manner as Example 1, except that the oxygen concentration was 100 vol%. The powder was subjected to X-ray diffraction analysis in the same manner as in Example 1. As a result, only the diffraction peaks of the Zn 2 SnO 4 phase of the spinel crystal structure and the SnO 2 phase of the rutile crystal structure were measured. Diffraction peaks were not measured. The diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.42 °, and the diffraction peak position of the SnO 2 (101) plane was 33.90 °, which confirmed that the diffraction peak position was appropriate. The relative density was 99.6%, and the specific resistance value was 0.013 Ω · cm. The results are shown in Tables 1-1, 1-2, and 1-3.
[実施例8]
第2添加元素Xの原子数比Ta/(Sn+Zn+Bi+Ta)を0.1となるよう調合し、保持時間を10時間、酸素濃度を70体積%としたこと以外は、実施例1と同様にして、実施例8に係るSn-Zn-O系酸化物焼結体を得た。実施例1と同様、粉末のX線回折分析をしたところ、スピネル型結晶構造のZn2SnO4相およびルチル型結晶構造のSnO2相の回折ピークのみが測定され、その他の別な化合物相の回折ピークは測定されなかった。Zn2SnO4(311)面の回折ピーク位置は34.37度で、SnO2(101)面の回折ピーク位置は33.87度であり、適正な回折ピーク位置であることが確認された。また、相対密度は94.6%であり、比抵抗値は0.023Ω・cmであった。結果を表1-1、表1-2、表1-3に示す。 [Example 8]
In the same manner as in Example 1, except that the atomic ratio Ta / (Sn + Zn + Bi + Ta) of the second additive element X is 0.1, the holding time is 10 hours, and the oxygen concentration is 70% by volume. A Sn—Zn—O-based oxide sintered body according to Example 8 was obtained. The powder was subjected to X-ray diffraction analysis in the same manner as in Example 1. As a result, only the diffraction peaks of the Zn 2 SnO 4 phase of the spinel crystal structure and the SnO 2 phase of the rutile crystal structure were measured. Diffraction peaks were not measured. The diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.37 degrees, and the diffraction peak position of the SnO 2 (101) plane was 33.87 degrees, which confirmed that the diffraction peak position was appropriate. Further, the relative density was 94.6%, and the specific resistance value was 0.023 Ω · cm. The results are shown in Tables 1-1, 1-2, and 1-3.
第2添加元素Xの原子数比Ta/(Sn+Zn+Bi+Ta)を0.1となるよう調合し、保持時間を10時間、酸素濃度を70体積%としたこと以外は、実施例1と同様にして、実施例8に係るSn-Zn-O系酸化物焼結体を得た。実施例1と同様、粉末のX線回折分析をしたところ、スピネル型結晶構造のZn2SnO4相およびルチル型結晶構造のSnO2相の回折ピークのみが測定され、その他の別な化合物相の回折ピークは測定されなかった。Zn2SnO4(311)面の回折ピーク位置は34.37度で、SnO2(101)面の回折ピーク位置は33.87度であり、適正な回折ピーク位置であることが確認された。また、相対密度は94.6%であり、比抵抗値は0.023Ω・cmであった。結果を表1-1、表1-2、表1-3に示す。 [Example 8]
In the same manner as in Example 1, except that the atomic ratio Ta / (Sn + Zn + Bi + Ta) of the second additive element X is 0.1, the holding time is 10 hours, and the oxygen concentration is 70% by volume. A Sn—Zn—O-based oxide sintered body according to Example 8 was obtained. The powder was subjected to X-ray diffraction analysis in the same manner as in Example 1. As a result, only the diffraction peaks of the Zn 2 SnO 4 phase of the spinel crystal structure and the SnO 2 phase of the rutile crystal structure were measured. Diffraction peaks were not measured. The diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.37 degrees, and the diffraction peak position of the SnO 2 (101) plane was 33.87 degrees, which confirmed that the diffraction peak position was appropriate. Further, the relative density was 94.6%, and the specific resistance value was 0.023 Ω · cm. The results are shown in Tables 1-1, 1-2, and 1-3.
[実施例9]
第1添加元素Mの原子数比Bi/(Sn+Zn+Bi+Ta)を0.0001となるよう調合し、焼結温度を1450℃としたこと以外は、実施例1と同様にして、実施例9に係るSn-Zn-O系酸化物焼結体を得た。実施例1と同様、粉末のX線回折分析をしたところ、スピネル型結晶構造のZn2SnO4相およびルチル型結晶構造のSnO2相の回折ピークのみが測定され、その他の別な化合物相の回折ピークは測定されなかった。Zn2SnO4(311)面の回折ピーク位置は34.35度で、SnO2(101)面の回折ピーク位置は33.91度であり、適正な回折ピーク位置であることが確認された。また、相対密度は97.3%であり、比抵抗値は0.08Ω・cmであった。結果を表1-1、表1-2、表1-3に示す。 [Example 9]
The Sn according to Example 9 was prepared in the same manner as Example 1, except that the atomic number ratio Bi / (Sn + Zn + Bi + Ta) of the first additional element M was prepared to be 0.0001, and the sintering temperature was 1450 ° C. A -Zn-O-based oxide sintered body was obtained. The powder was subjected to X-ray diffraction analysis in the same manner as in Example 1. As a result, only the diffraction peaks of the Zn 2 SnO 4 phase of the spinel crystal structure and the SnO 2 phase of the rutile crystal structure were measured. Diffraction peaks were not measured. The diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.35 degrees, and the diffraction peak position of the SnO 2 (101) plane was 33.91 degrees, which confirmed that the diffraction peak position was appropriate. The relative density was 97.3%, and the specific resistance value was 0.08 Ω · cm. The results are shown in Tables 1-1, 1-2, and 1-3.
第1添加元素Mの原子数比Bi/(Sn+Zn+Bi+Ta)を0.0001となるよう調合し、焼結温度を1450℃としたこと以外は、実施例1と同様にして、実施例9に係るSn-Zn-O系酸化物焼結体を得た。実施例1と同様、粉末のX線回折分析をしたところ、スピネル型結晶構造のZn2SnO4相およびルチル型結晶構造のSnO2相の回折ピークのみが測定され、その他の別な化合物相の回折ピークは測定されなかった。Zn2SnO4(311)面の回折ピーク位置は34.35度で、SnO2(101)面の回折ピーク位置は33.91度であり、適正な回折ピーク位置であることが確認された。また、相対密度は97.3%であり、比抵抗値は0.08Ω・cmであった。結果を表1-1、表1-2、表1-3に示す。 [Example 9]
The Sn according to Example 9 was prepared in the same manner as Example 1, except that the atomic number ratio Bi / (Sn + Zn + Bi + Ta) of the first additional element M was prepared to be 0.0001, and the sintering temperature was 1450 ° C. A -Zn-O-based oxide sintered body was obtained. The powder was subjected to X-ray diffraction analysis in the same manner as in Example 1. As a result, only the diffraction peaks of the Zn 2 SnO 4 phase of the spinel crystal structure and the SnO 2 phase of the rutile crystal structure were measured. Diffraction peaks were not measured. The diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.35 degrees, and the diffraction peak position of the SnO 2 (101) plane was 33.91 degrees, which confirmed that the diffraction peak position was appropriate. The relative density was 97.3%, and the specific resistance value was 0.08 Ω · cm. The results are shown in Tables 1-1, 1-2, and 1-3.
[実施例10]
第1添加元素Mの原子数比Bi/(Sn+Zn+Bi+Ta)を0.04となるよう調合し、焼結温度を1200℃としたこと以外は、実施例1と同様にして、実施例10に係るSn-Zn-O系酸化物焼結体を得た。実施例1と同様、粉末のX線回折分析をしたところ、スピネル型結晶構造のZn2SnO4相およびルチル型結晶構造のSnO2相の回折ピークのみが測定され、その他の別な化合物相の回折ピークは測定されなかった。Zn2SnO4(311)面の回折ピーク位置は34.36度で、SnO2(101)面の回折ピーク位置は33.88度であり、適正な回折ピーク位置であることが確認された。また、相対密度は96.4%であり、比抵抗値は0.11Ω・cmであった。結果を表1-1、表1-2、表1-3に示す。 [Example 10]
The Sn according to Example 10 was prepared in the same manner as Example 1, except that the atomic number ratio Bi / (Sn + Zn + Bi + Ta) of the first additional element M was prepared to be 0.04, and the sintering temperature was 1200 ° C. A -Zn-O-based oxide sintered body was obtained. The powder was subjected to X-ray diffraction analysis in the same manner as in Example 1. As a result, only the diffraction peaks of the Zn 2 SnO 4 phase of the spinel crystal structure and the SnO 2 phase of the rutile crystal structure were measured. Diffraction peaks were not measured. The diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.36 degrees, and the diffraction peak position of the SnO 2 (101) plane was 33.88 degrees, which confirmed that the diffraction peak position was appropriate. The relative density was 96.4%, and the specific resistance value was 0.11 Ω · cm. The results are shown in Tables 1-1, 1-2, and 1-3.
第1添加元素Mの原子数比Bi/(Sn+Zn+Bi+Ta)を0.04となるよう調合し、焼結温度を1200℃としたこと以外は、実施例1と同様にして、実施例10に係るSn-Zn-O系酸化物焼結体を得た。実施例1と同様、粉末のX線回折分析をしたところ、スピネル型結晶構造のZn2SnO4相およびルチル型結晶構造のSnO2相の回折ピークのみが測定され、その他の別な化合物相の回折ピークは測定されなかった。Zn2SnO4(311)面の回折ピーク位置は34.36度で、SnO2(101)面の回折ピーク位置は33.88度であり、適正な回折ピーク位置であることが確認された。また、相対密度は96.4%であり、比抵抗値は0.11Ω・cmであった。結果を表1-1、表1-2、表1-3に示す。 [Example 10]
The Sn according to Example 10 was prepared in the same manner as Example 1, except that the atomic number ratio Bi / (Sn + Zn + Bi + Ta) of the first additional element M was prepared to be 0.04, and the sintering temperature was 1200 ° C. A -Zn-O-based oxide sintered body was obtained. The powder was subjected to X-ray diffraction analysis in the same manner as in Example 1. As a result, only the diffraction peaks of the Zn 2 SnO 4 phase of the spinel crystal structure and the SnO 2 phase of the rutile crystal structure were measured. Diffraction peaks were not measured. The diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.36 degrees, and the diffraction peak position of the SnO 2 (101) plane was 33.88 degrees, which confirmed that the diffraction peak position was appropriate. The relative density was 96.4%, and the specific resistance value was 0.11 Ω · cm. The results are shown in Tables 1-1, 1-2, and 1-3.
[実施例11~17]
第1添加元素Mとして、SiO2粉(実施例11)、TiO2粉(実施例12)、GeO2粉(実施例13)、In2O3粉(実施例14)、CeO2粉(実施例15)、Al2O3粉(実施例16)、Ga2O3粉(実施例17)を用い、第1添加元素Mの原子数比M/(Sn+Zn+M+Ta)を0.04とし、第2添加元素Xとして実施例1と同じTa2O5粉を用い、第2添加元素Xの原子数比Ta/(Sn+Zn+M+Ta)を0.1となる割合で調合したこと以外は実施例1と同様にして、実施例11~17に係るSn-Zn-O系酸化物焼結体を得た。 [Examples 11 to 17]
As the first additive element M, SiO 2 powder (Example 11), TiO 2 powder (Example 12), GeO 2 powder (Example 13), In 2 O 3 powder (Example 14), CeO 2 powder (implementation Example 15) Using Al 2 O 3 powder (Example 16) and Ga 2 O 3 powder (Example 17), the atomic number ratio M / (Sn + Zn + M + Ta) of the first additional element M is 0.04, and the second Same as Example 1 except that the same Ta 2 O 5 powder as Example 1 was used as the additional element X, and the atomic ratio Ta / (Sn + Zn + M + Ta) of the second additional element X was prepared at a ratio of 0.1. Thus, Sn—Zn—O-based oxide sintered bodies according to Examples 11 to 17 were obtained.
第1添加元素Mとして、SiO2粉(実施例11)、TiO2粉(実施例12)、GeO2粉(実施例13)、In2O3粉(実施例14)、CeO2粉(実施例15)、Al2O3粉(実施例16)、Ga2O3粉(実施例17)を用い、第1添加元素Mの原子数比M/(Sn+Zn+M+Ta)を0.04とし、第2添加元素Xとして実施例1と同じTa2O5粉を用い、第2添加元素Xの原子数比Ta/(Sn+Zn+M+Ta)を0.1となる割合で調合したこと以外は実施例1と同様にして、実施例11~17に係るSn-Zn-O系酸化物焼結体を得た。 [Examples 11 to 17]
As the first additive element M, SiO 2 powder (Example 11), TiO 2 powder (Example 12), GeO 2 powder (Example 13), In 2 O 3 powder (Example 14), CeO 2 powder (implementation Example 15) Using Al 2 O 3 powder (Example 16) and Ga 2 O 3 powder (Example 17), the atomic number ratio M / (Sn + Zn + M + Ta) of the first additional element M is 0.04, and the second Same as Example 1 except that the same Ta 2 O 5 powder as Example 1 was used as the additional element X, and the atomic ratio Ta / (Sn + Zn + M + Ta) of the second additional element X was prepared at a ratio of 0.1. Thus, Sn—Zn—O-based oxide sintered bodies according to Examples 11 to 17 were obtained.
そして、各実施例に係るSn-Zn-O系酸化物焼結体のX線回折分析は、いずれもスピネル型結晶構造のZn2SnO4相およびルチル型結晶構造のSnO2相の回折ピークのみが測定され、その他の別な化合物相の回折ピークは測定されなかった。また、各実施例に係るSn-Zn-O系酸化物焼結体のZn2SnO4(311)面とSnO2(101)面の回折ピーク位置は、それぞれ34.32度、33.87度(実施例11)、34.36度、33.90度(実施例12)、34.40度、33.86度(実施例13)、34.32度、33.88度(実施例14)、34.34度、33.91度(実施例15)、34.35度、33.86度(実施例16)、および、34.38度、33.91度(実施例17)であり、適正な回折ピーク位置であることが確認された。結果を表2-1、表2-2、表2-3に示す。
And as for X-ray diffraction analysis of the Sn-Zn-O type oxide sintered compact concerning each example, all are only the diffraction peaks of Zn 2 SnO 4 phase of spinel type crystal structure, and SnO 2 phase of rutile type crystal structure. Was measured, and the diffraction peak of the other separate compound phase was not measured. In addition, the diffraction peak positions of the Zn 2 SnO 4 (311) plane and the SnO 2 (101) plane of the Sn—Zn—O-based oxide sintered body according to each example are 34.32 degrees and 33.87 degrees, respectively. (Example 11), 34.36 degrees, 33.90 degrees (Example 12), 34.40 degrees, 33.86 degrees (Example 13), 34.32 degrees, 33.88 degrees (Example 14) , 34.34 degrees, 33.91 degrees (Example 15), 34.35 degrees, 33.86 degrees (Example 16), and 34.38 degrees, 33.91 degrees (Example 17), It was confirmed that this was the proper diffraction peak position. The results are shown in Table 2-1, Table 2-2 and Table 2-3.
また、各実施例に係るSn-Zn-O系酸化物焼結体の相対密度と比抵抗値は、それぞれ94.5%、0.08Ω・cm(実施例11)、95.1%、0.21Ω・cm(実施例12)、97.0%、0.011Ω・cm(実施例13)、96.1%、0・048Ω・cm(実施例14)、94.8%、0.013Ω・cm(実施例15)、94.6%、0.18Ω・cm(実施例16)、および、95.3%、0.48Ω・cm(実施例17)であった。結果を表2-1、表2-2、表2-3に示す。
Further, the relative density and specific resistance value of the Sn—Zn—O-based oxide sintered body according to each example are 94.5%, 0.08 Ω · cm (Example 11), 95.1%, 0, respectively. .21 Ω · cm (Example 12), 97.0%, 0.011 Ω · cm (Example 13), 96.1%, 0.40 Ω · cm (Example 14), 94.8%, 0.013 Ω Cm (Example 15), 94.6%, 0.18 Ω · cm (Example 16), and 95.3%, 0.48 Ω · cm (Example 17). The results are shown in Table 2-1, Table 2-2 and Table 2-3.
[実施例18~24]
第1添加元素Mとして、SiO2粉(実施例18)、TiO2粉(実施例19)、GeO2粉(実施例20)、In2O3粉(実施例21)、CeO2粉(実施例22)、Al2O3粉(実施例23)、Ga2O3粉(実施例24)を用い、第1添加元素Mの原子数比M/(Sn+Zn+M+Ta)を0.0001とし、第2添加元素Xとして実施例1と同じTa2O5粉を用い、第2添加元素Xの原子数比Ta/(Sn+Zn+M+Ta)を0.1となる割合で調合したこと以外は実施例1と同様にして、実施例18~24に係るSn-Zn-O系酸化物焼結体を得た。 [Examples 18 to 24]
As the first additive element M, SiO 2 powder (Example 18), TiO 2 powder (Example 19), GeO 2 powder (Example 20), In 2 O 3 powder (Example 21), CeO 2 powder (implementation example 22), Al 2 O 3 powder (example 23), Ga 2 O 3 using the powder (example 24), the atomic ratio of the first additive element M M / a (Sn + Zn + M + Ta ) and 0.0001, second Same as Example 1 except that the same Ta 2 O 5 powder as Example 1 was used as the additional element X, and the atomic ratio Ta / (Sn + Zn + M + Ta) of the second additional element X was prepared at a ratio of 0.1. Thus, Sn—Zn—O-based oxide sintered bodies according to Examples 18 to 24 were obtained.
第1添加元素Mとして、SiO2粉(実施例18)、TiO2粉(実施例19)、GeO2粉(実施例20)、In2O3粉(実施例21)、CeO2粉(実施例22)、Al2O3粉(実施例23)、Ga2O3粉(実施例24)を用い、第1添加元素Mの原子数比M/(Sn+Zn+M+Ta)を0.0001とし、第2添加元素Xとして実施例1と同じTa2O5粉を用い、第2添加元素Xの原子数比Ta/(Sn+Zn+M+Ta)を0.1となる割合で調合したこと以外は実施例1と同様にして、実施例18~24に係るSn-Zn-O系酸化物焼結体を得た。 [Examples 18 to 24]
As the first additive element M, SiO 2 powder (Example 18), TiO 2 powder (Example 19), GeO 2 powder (Example 20), In 2 O 3 powder (Example 21), CeO 2 powder (implementation example 22), Al 2 O 3 powder (example 23), Ga 2 O 3 using the powder (example 24), the atomic ratio of the first additive element M M / a (Sn + Zn + M + Ta ) and 0.0001, second Same as Example 1 except that the same Ta 2 O 5 powder as Example 1 was used as the additional element X, and the atomic ratio Ta / (Sn + Zn + M + Ta) of the second additional element X was prepared at a ratio of 0.1. Thus, Sn—Zn—O-based oxide sintered bodies according to Examples 18 to 24 were obtained.
そして、各実施例に係るSn-Zn-O系酸化物焼結体のX線回折分析は、いずれもスピネル型結晶構造のZn2SnO4相およびルチル型結晶構造のSnO2相の回折ピークのみが測定され、その他の別な化合物相の回折ピークは測定されなかった。また、各実施例に係るSn-Zn-O系酸化物焼結体のZn2SnO4(311)面とSnO2(101)面の回折ピーク位置は、それぞれ34.33度、33.89度(実施例18)、34.32度、33.90度(実施例19)、34.41度、33.88度(実施例20)、34.39度、33.87度(実施例21)、34.42度、33.89度(実施例22)、34.37度、33.89度(実施例23)、および、34.38度、33.88度(実施例24)であり、適正な回折ピーク位置であることが確認された。結果を表2-1、表2-2、表2-3に示す。
And as for X-ray diffraction analysis of the Sn-Zn-O type oxide sintered compact concerning each example, all are only the diffraction peaks of Zn 2 SnO 4 phase of spinel type crystal structure, and SnO 2 phase of rutile type crystal structure. Was measured, and the diffraction peak of the other separate compound phase was not measured. In addition, the diffraction peak positions of the Zn 2 SnO 4 (311) plane and the SnO 2 (101) plane of the Sn—Zn—O-based oxide sintered body according to each example are 34.33 degrees and 33.89 degrees, respectively. (Example 18), 34.32 degrees, 33.90 degrees (Example 19), 34.41 degrees, 33.88 degrees (Example 20), 34.39 degrees, 33.87 degrees (Example 21) 34.42 degrees, 33.89 degrees (Example 22), 34.37 degrees, 33.89 degrees (Example 23), and 34.38 degrees, 33.88 degrees (Example 24), It was confirmed that this was the proper diffraction peak position. The results are shown in Table 2-1, Table 2-2 and Table 2-3.
また、各実施例に係るSn-Zn-O系酸化物焼結体の相対密度と比抵抗値は、それぞれ93.3%、0.011Ω・cm(実施例18)、96.1%、0.07Ω・cm(実施例19)、95.0%、0.021Ω・cm(実施例20)、94.6%、0・053Ω・cm(実施例21)、96.1%、0.08Ω・cm(実施例22)、95.2%、0.14Ω・cm(実施例23)、および、96.0%、0.066Ω・cm(実施例24)であった。結果を表2-1、表2-2、表2-3に示す。
Further, the relative density and specific resistance value of the Sn—Zn—O-based oxide sintered body according to each example are 93.3%, 0.011 Ω · cm (Example 18), 96.1%, 0, respectively. .07 Ω · cm (Example 19), 95.0%, 0.021 Ω · cm (Example 20), 94.6%, 0.053 Ω · cm (Example 21), 96.1%, 0.08 Ω Cm (Example 22), 95.2%, 0.14 Ω · cm (Example 23), and 96.0%, 0.066 Ω · cm (Example 24). The results are shown in Table 2-1, Table 2-2 and Table 2-3.
[実施例25~31]
第1添加元素Mとして、SiO2粉(実施例25)、TiO2粉(実施例26)、GeO2粉(実施例27)、In2O3粉(実施例28)、CeO2粉(実施例29)、Al2O3粉(実施例30)、Ga2O3粉(実施例31)を用い、第1添加元素Mの原子数比M/(Sn+Zn+M+Ta)を0.04とし、第2添加元素Xとして実施例1と同じTa2O5粉を用い、第2添加元素Xの原子数比Ta/(Sn+Zn+M+Ta)を0.0001となる割合で調合したこと以外は実施例1と同様にして、実施例25~31に係るSn-Zn-O系酸化物焼結体を得た。 [Examples 25 to 31]
As the first additive element M, SiO 2 powder (Example 25), TiO 2 powder (Example 26), GeO 2 powder (Example 27), In 2 O 3 powder (Example 28), CeO 2 powder (implementation example 29), Al 2 O 3 powder (example 30), Ga 2 O 3 using the powder (example 31), the atomic ratio of the first additive element M M / a (Sn + Zn + M + Ta ) was 0.04, the second Same as Example 1 except that the same Ta 2 O 5 powder as Example 1 was used as the additional element X, and the atomic ratio Ta / (Sn + Zn + M + Ta) of the second additional element X was prepared at a ratio of 0.0001. Thus, Sn—Zn—O-based oxide sintered bodies according to Examples 25 to 31 were obtained.
第1添加元素Mとして、SiO2粉(実施例25)、TiO2粉(実施例26)、GeO2粉(実施例27)、In2O3粉(実施例28)、CeO2粉(実施例29)、Al2O3粉(実施例30)、Ga2O3粉(実施例31)を用い、第1添加元素Mの原子数比M/(Sn+Zn+M+Ta)を0.04とし、第2添加元素Xとして実施例1と同じTa2O5粉を用い、第2添加元素Xの原子数比Ta/(Sn+Zn+M+Ta)を0.0001となる割合で調合したこと以外は実施例1と同様にして、実施例25~31に係るSn-Zn-O系酸化物焼結体を得た。 [Examples 25 to 31]
As the first additive element M, SiO 2 powder (Example 25), TiO 2 powder (Example 26), GeO 2 powder (Example 27), In 2 O 3 powder (Example 28), CeO 2 powder (implementation example 29), Al 2 O 3 powder (example 30), Ga 2 O 3 using the powder (example 31), the atomic ratio of the first additive element M M / a (Sn + Zn + M + Ta ) was 0.04, the second Same as Example 1 except that the same Ta 2 O 5 powder as Example 1 was used as the additional element X, and the atomic ratio Ta / (Sn + Zn + M + Ta) of the second additional element X was prepared at a ratio of 0.0001. Thus, Sn—Zn—O-based oxide sintered bodies according to Examples 25 to 31 were obtained.
そして、各実施例に係るSn-Zn-O系酸化物焼結体のX線回折分析は、いずれもスピネル型結晶構造のZn2SnO4相およびルチル型結晶構造のSnO2相の回折ピークのみが測定され、その他の別な化合物相の回折ピークは測定されなかった。また、各実施例に係るSn-Zn-O系酸化物焼結体のZn2SnO4(311)面とSnO2(101)面の回折ピーク位置は、それぞれ34.32度、33.91度(実施例25)、34.37度、33.86度(実施例26)、34.42度、33.91度(実施例27)、34.34度、33.88度(実施例28)、34.40度、33.91度(実施例29)、34.34度、33.86度(実施例30)、および、34.38度、33.90度(実施例31)であり、適正な回折ピーク位置であることが確認された。結果を表2-1、表2-2、表2-3に示す。
And as for X-ray diffraction analysis of the Sn-Zn-O type oxide sintered compact concerning each example, all are only the diffraction peaks of Zn 2 SnO 4 phase of spinel type crystal structure, and SnO 2 phase of rutile type crystal structure. Was measured, and the diffraction peak of the other separate compound phase was not measured. In addition, the diffraction peak positions of the Zn 2 SnO 4 (311) plane and the SnO 2 (101) plane of the Sn—Zn—O-based oxide sintered body according to each example are 34.32 degrees and 33.91 degrees, respectively. (Example 25), 34.37 degrees, 33.86 degrees (Example 26), 34.42 degrees, 33.91 degrees (Example 27), 34.34 degrees, 33.88 degrees (Example 28) , 34.40 degrees, 33.91 degrees (Example 29), 34.34 degrees, 33.86 degrees (Example 30), and 34.38 degrees, 33.90 degrees (Example 31), It was confirmed that this was the proper diffraction peak position. The results are shown in Table 2-1, Table 2-2 and Table 2-3.
また、各実施例に係るSn-Zn-O系酸化物焼結体の相対密度と比抵抗値は、それぞれ97.6%、0.092Ω・cm(実施例25)、97.9%、0.0082Ω・cm(実施例26)、97.9%、0.0033Ω・cm(実施例27)、97.5%、0・0032Ω・cm(実施例28)、98.7%、0.009Ω・cm(実施例29)、97.0%、0.0054Ω・cm(実施例30)、および、99.1%、0.009Ω・cm(実施例31)であった。結果を表2-1、表2-2、表2-3に示す。
The relative density and specific resistance value of the Sn—Zn—O-based oxide sintered body according to each example are 97.6%, 0.092 Ω · cm (Example 25), 97.9%, 0%, respectively. .0082 Ω · cm (Example 26), 97.9%, 0.0033 Ω · cm (Example 27), 97.5%, 0.000032 Ω · cm (Example 28), 98.7%, 0.009 Ω Cm (Example 29), 97.0%, 0.0054 Ω · cm (Example 30), and 99.1%, 0.009 Ω · cm (Example 31). The results are shown in Table 2-1, Table 2-2 and Table 2-3.
[実施例32~38]
第1添加元素Mとして、SiO2粉(実施例32)、TiO2粉(実施例33)、GeO2粉(実施例34)、In2O3粉(実施例35)、CeO2粉(実施例36)、Al2O3粉(実施例37)、Ga2O3粉(実施例38)を用い、第1添加元素Mの原子数比M/(Sn+Zn+M+Ta)を0.0001とし、第2添加元素Xとして実施例1と同じTa2O5粉を用い、第2添加元素Xの原子数比Ta/(Sn+Zn+M+Ta)を0.0001となる割合で調合したこと以外は実施例1と同様にして、実施例32~38に係るSn-Zn-O系酸化物焼結体を得た。 [Examples 32 to 38]
As the first additive element M, SiO 2 powder (Example 32), TiO 2 powder (Example 33), GeO 2 powder (Example 34), In 2 O 3 powder (Example 35), CeO 2 powder (Implementation example 36), Al 2 O 3 powder (example 37), Ga 2 O 3 using the powder (example 38), the atomic ratio of the first additive element M M / a (Sn + Zn + M + Ta ) and 0.0001, second Same as Example 1 except that the same Ta 2 O 5 powder as Example 1 was used as the additional element X, and the atomic ratio Ta / (Sn + Zn + M + Ta) of the second additional element X was prepared at a ratio of 0.0001. Thus, Sn—Zn—O-based oxide sintered bodies according to Examples 32 to 38 were obtained.
第1添加元素Mとして、SiO2粉(実施例32)、TiO2粉(実施例33)、GeO2粉(実施例34)、In2O3粉(実施例35)、CeO2粉(実施例36)、Al2O3粉(実施例37)、Ga2O3粉(実施例38)を用い、第1添加元素Mの原子数比M/(Sn+Zn+M+Ta)を0.0001とし、第2添加元素Xとして実施例1と同じTa2O5粉を用い、第2添加元素Xの原子数比Ta/(Sn+Zn+M+Ta)を0.0001となる割合で調合したこと以外は実施例1と同様にして、実施例32~38に係るSn-Zn-O系酸化物焼結体を得た。 [Examples 32 to 38]
As the first additive element M, SiO 2 powder (Example 32), TiO 2 powder (Example 33), GeO 2 powder (Example 34), In 2 O 3 powder (Example 35), CeO 2 powder (Implementation example 36), Al 2 O 3 powder (example 37), Ga 2 O 3 using the powder (example 38), the atomic ratio of the first additive element M M / a (Sn + Zn + M + Ta ) and 0.0001, second Same as Example 1 except that the same Ta 2 O 5 powder as Example 1 was used as the additional element X, and the atomic ratio Ta / (Sn + Zn + M + Ta) of the second additional element X was prepared at a ratio of 0.0001. Thus, Sn—Zn—O-based oxide sintered bodies according to Examples 32 to 38 were obtained.
そして、各実施例に係るSn-Zn-O系酸化物焼結体のX線回折分析は、いずれもスピネル型結晶構造のZn2SnO4相およびルチル型結晶構造のSnO2相の回折ピークのみが測定され、その他の別な化合物相の回折ピークは測定されなかった。また、各実施例に係るSn-Zn-O系酸化物焼結体のZn2SnO4(311)面とSnO2(101)面の回折ピーク位置は、それぞれ34.36度、33.91度(実施例32)、34.35度、33.87度(実施例33)、34.42度、33.87度(実施例34)、34.42度、33.86度(実施例35)、34.41度、33.90度(実施例36)、34.32度、33.87度(実施例37)、および、34.40度、33.88度(実施例38)であり、適正な回折ピーク位置であることが確認された。結果を表2-1、表2-2、表2-3に示す。
And as for X-ray diffraction analysis of the Sn-Zn-O type oxide sintered compact concerning each example, all are only the diffraction peaks of Zn 2 SnO 4 phase of spinel type crystal structure, and SnO 2 phase of rutile type crystal structure. Was measured, and the diffraction peak of the other separate compound phase was not measured. The diffraction peak positions of the Zn 2 SnO 4 (311) plane and the SnO 2 (101) plane of the Sn—Zn—O-based oxide sintered body according to each example are 34.36 ° and 33.91 °, respectively. (Example 32), 34.35 degrees, 33.87 degrees (Example 33), 34.42 degrees, 33.87 degrees (Example 34), 34.42 degrees, 33.86 degrees (Example 35) 34.41 degrees, 33.90 degrees (Example 36), 34.32 degrees, 33.87 degrees (Example 37), and 34.40 degrees, 33.88 degrees (Example 38), It was confirmed that this was the proper diffraction peak position. The results are shown in Table 2-1, Table 2-2 and Table 2-3.
また、各実施例に係るSn-Zn-O系酸化物焼結体の相対密度と比抵抗値は、それぞれ98.0%、0.013Ω・cm(実施例32)、97.5%、0.0021Ω・cm(実施例33)、97.8%、0.012Ω・cm(実施例34)、97.9%、0・027Ω・cm(実施例35)、98.0%、0.0053Ω・cm(実施例36)、98.5%、0.0066Ω・cm(実施例37)、98.8%、0.0084Ω・cm(実施例38)であった。結果を表2-1、表2-2、表2-3に示す。
Further, the relative density and specific resistance value of the Sn-Zn-O-based oxide sintered body according to each example are 98.0%, 0.013 Ω · cm (Example 32), 97.5%, 0%, respectively. .0021 Ω · cm (Example 33), 97.8%, 0.012 Ω · cm (Example 34), 97.9%, 0.027 Ω · cm (Example 35), 98.0%, 0.0053 Ω Cm (Example 36), 98.5%, 0.0066 Ω · cm (Example 37), 98.8%, 0.0084 Ω · cm (Example 38). The results are shown in Table 2-1, Table 2-2 and Table 2-3.
[実施例39~41]
第1添加元素Mとして実施例1と同じBi2O3粉を用い、第1添加元素Mの原子数比Bi/(Sn+Zn+Bi+X)を0.04とし、第2添加元素Xとして、Nb2O5粉(実施例39)、WO3粉(実施例40)、MoO3粉(実施例41)を用い、第2添加元素Xの原子数比X/(Sn+Zn+Bi+X)を0.1となる割合で調合したこと以外は実施例1と同様にして、実施例39~41に係るSn-Zn-O系酸化物焼結体を得た。 [Examples 39 to 41]
The same Bi 2 O 3 powder as in Example 1 is used as the first additive element M, the atomic ratio Bi / (Sn + Zn + Bi + X) of the first additive element M is 0.04, and Nb 2 O 5 is used as the second additive element X. Formula (Example 39), WO 3 powder (Example 40), MoO 3 powder (Example 41) were used to prepare the ratio of the atomic number ratio X / (Sn + Zn + Bi + X) of the second additional element X to 0.1. In the same manner as in Example 1 except for the above, Sn—Zn—O-based oxide sintered bodies according to Examples 39 to 41 were obtained.
第1添加元素Mとして実施例1と同じBi2O3粉を用い、第1添加元素Mの原子数比Bi/(Sn+Zn+Bi+X)を0.04とし、第2添加元素Xとして、Nb2O5粉(実施例39)、WO3粉(実施例40)、MoO3粉(実施例41)を用い、第2添加元素Xの原子数比X/(Sn+Zn+Bi+X)を0.1となる割合で調合したこと以外は実施例1と同様にして、実施例39~41に係るSn-Zn-O系酸化物焼結体を得た。 [Examples 39 to 41]
The same Bi 2 O 3 powder as in Example 1 is used as the first additive element M, the atomic ratio Bi / (Sn + Zn + Bi + X) of the first additive element M is 0.04, and Nb 2 O 5 is used as the second additive element X. Formula (Example 39), WO 3 powder (Example 40), MoO 3 powder (Example 41) were used to prepare the ratio of the atomic number ratio X / (Sn + Zn + Bi + X) of the second additional element X to 0.1. In the same manner as in Example 1 except for the above, Sn—Zn—O-based oxide sintered bodies according to Examples 39 to 41 were obtained.
そして、各実施例に係るSn-Zn-O系酸化物焼結体のX線回折分析は、いずれもスピネル型結晶構造のZn2SnO4相およびルチル型結晶構造のSnO2相の回折ピークのみが測定され、その他の別な化合物相の回折ピークは測定されなかった。また、各実施例に係るSn-Zn-O系酸化物焼結体のZn2SnO4(311)面とSnO2(101)面の回折ピーク位置は、それぞれ34.40度、33.89度(実施例39)、34.35度、33.90度(実施例40)、および、34.39度、33.86度(実施例41)であり、適正な回折ピーク位置であることが確認された。結果を表3-1、表3-2、表3-3に示す。
And as for X-ray diffraction analysis of the Sn-Zn-O type oxide sintered compact concerning each example, all are only the diffraction peaks of Zn 2 SnO 4 phase of spinel type crystal structure, and SnO 2 phase of rutile type crystal structure. Was measured, and the diffraction peak of the other separate compound phase was not measured. In addition, the diffraction peak positions of the Zn 2 SnO 4 (311) plane and the SnO 2 (101) plane of the Sn—Zn—O-based oxide sintered body according to each example are 34.40 degrees and 33.89 degrees, respectively. (Example 39) 34.35 degrees, 33.90 degrees (Example 40), and 34.39 degrees, 33.86 degrees (Example 41), confirming that the diffraction peak position is appropriate. It was done. The results are shown in Table 3-1, Table 3-2 and Table 3-3.
また、各実施例に係るSn-Zn-O系酸化物焼結体の相対密度と比抵抗値は、それぞれ97.7%、0.029Ω・cm(実施例39)、95.9%、0.069Ω・cm(実施例40)、および、96.9%、0.19Ω・cm(実施例41)であった。結果を表3-1、表3-2、表3-3に示す。
Further, the relative density and specific resistance value of the Sn-Zn-O-based oxide sintered body according to each example are 97.7%, 0.029 Ω · cm (Example 39), 95.9%, 0%, respectively. It was .069 Ω · cm (Example 40), and 96.9%, 0.19 Ω · cm (Example 41). The results are shown in Table 3-1, Table 3-2 and Table 3-3.
[実施例42~44]
第1添加元素Mとして実施例1と同じBi2O3粉を用い、第1添加元素Mの原子数比Bi/(Sn+Zn+Bi+X)を0.0001とし、第2添加元素Xとして、Nb2O5粉(実施例42)、WO3粉(実施例43)、MoO3粉(実施例44)を用い、第2添加元素Xの原子数比X/(Sn+Zn+Bi+X)を0.1となる割合で調合したこと以外は実施例1と同様にして、実施例42~44に係るSn-Zn-O系酸化物焼結体を得た。 [Examples 42 to 44]
The same Bi 2 O 3 powder as in Example 1 is used as the first additive element M, the atomic number ratio Bi / (Sn + Zn + Bi + X) of the first additive element M is 0.0001, and Nb 2 O 5 is used as the second additive element X. Formula (Example 42), WO 3 powder (Example 43) and MoO 3 powder (Example 44) were used to prepare the ratio of the atomic number ratio X / (Sn + Zn + Bi + X) of the second additional element X to 0.1. In the same manner as in Example 1 except for the above, Sn—Zn—O-based oxide sintered bodies according to Examples 42 to 44 were obtained.
第1添加元素Mとして実施例1と同じBi2O3粉を用い、第1添加元素Mの原子数比Bi/(Sn+Zn+Bi+X)を0.0001とし、第2添加元素Xとして、Nb2O5粉(実施例42)、WO3粉(実施例43)、MoO3粉(実施例44)を用い、第2添加元素Xの原子数比X/(Sn+Zn+Bi+X)を0.1となる割合で調合したこと以外は実施例1と同様にして、実施例42~44に係るSn-Zn-O系酸化物焼結体を得た。 [Examples 42 to 44]
The same Bi 2 O 3 powder as in Example 1 is used as the first additive element M, the atomic number ratio Bi / (Sn + Zn + Bi + X) of the first additive element M is 0.0001, and Nb 2 O 5 is used as the second additive element X. Formula (Example 42), WO 3 powder (Example 43) and MoO 3 powder (Example 44) were used to prepare the ratio of the atomic number ratio X / (Sn + Zn + Bi + X) of the second additional element X to 0.1. In the same manner as in Example 1 except for the above, Sn—Zn—O-based oxide sintered bodies according to Examples 42 to 44 were obtained.
そして、各実施例に係るSn-Zn-O系酸化物焼結体のX線回折分析は、いずれもスピネル型結晶構造のZn2SnO4相およびルチル型結晶構造のSnO2相の回折ピークのみが測定され、その他の別な化合物相の回折ピークは測定されなかった。また、各実施例に係るSn-Zn-O系酸化物焼結体のZn2SnO4(311)面とSnO2(101)面の回折ピーク位置は、それぞれ34.32度、33.89度(実施例42)、34.34度、33.87度(実施例43)、および、34.39度、33.90度(実施例44)であり、適正な回折ピーク位置であることが確認された。結果を表3-1、表3-2、表3-3に示す。
And as for X-ray diffraction analysis of the Sn-Zn-O type oxide sintered compact concerning each example, all are only the diffraction peaks of Zn 2 SnO 4 phase of spinel type crystal structure, and SnO 2 phase of rutile type crystal structure. Was measured, and the diffraction peak of the other separate compound phase was not measured. In addition, the diffraction peak positions of the Zn 2 SnO 4 (311) plane and the SnO 2 (101) plane of the Sn—Zn—O-based oxide sintered body according to each example are 34.32 degrees and 33.89 degrees, respectively. (Example 42) 34.34 degrees, 33.87 degrees (Example 43), and 34.39 degrees, 33.90 degrees (Example 44), confirming that the diffraction peak position is appropriate. It was done. The results are shown in Table 3-1, Table 3-2 and Table 3-3.
また、各実施例に係るSn-Zn-O系酸化物焼結体の相対密度と比抵抗値は、それぞれ94.8%、0.021Ω・cm(実施例42)、96.6%、0.0096Ω・cm(実施例43)、および、95.6%、0.0092Ω・cm(実施例44)であった。結果を表3-1、表3-2、表3-3に示す。
The relative density and specific resistance value of the Sn—Zn—O-based oxide sintered body according to each example are 94.8%, 0.021 Ω · cm (Example 42), 96.6%, 0%, respectively. It was .0096 Ω · cm (Example 43), and 95.6%, 0.0092 Ω · cm (Example 44). The results are shown in Table 3-1, Table 3-2 and Table 3-3.
[実施例45~47]
第1添加元素Mとして実施例1と同じBi2O3粉を用い、第1添加元素Mの原子数比Bi/(Sn+Zn+Bi+X)を0.04とし、第2添加元素Xとして、Nb2O5粉(実施例45)、WO3粉(実施例46)、MoO3粉(実施例47)を用い、第2添加元素Xの原子数比X/(Sn+Zn+Bi+X)を0.0001となる割合で調合したこと以外は実施例1と同様にして、実施例45~47に係るSn-Zn-O系酸化物焼結体を得た。 [Examples 45 to 47]
The same Bi 2 O 3 powder as in Example 1 is used as the first additive element M, the atomic ratio Bi / (Sn + Zn + Bi + X) of the first additive element M is 0.04, and Nb 2 O 5 is used as the second additive element X. Formula (Example 45), WO 3 powder (Example 46), and MoO 3 powder (Example 47) were used to prepare an atomic ratio X / (Sn + Zn + Bi + X) of the second additional element X at a ratio of 0.0001 In the same manner as in Example 1 except for the above, Sn—Zn—O-based oxide sintered bodies according to Examples 45 to 47 were obtained.
第1添加元素Mとして実施例1と同じBi2O3粉を用い、第1添加元素Mの原子数比Bi/(Sn+Zn+Bi+X)を0.04とし、第2添加元素Xとして、Nb2O5粉(実施例45)、WO3粉(実施例46)、MoO3粉(実施例47)を用い、第2添加元素Xの原子数比X/(Sn+Zn+Bi+X)を0.0001となる割合で調合したこと以外は実施例1と同様にして、実施例45~47に係るSn-Zn-O系酸化物焼結体を得た。 [Examples 45 to 47]
The same Bi 2 O 3 powder as in Example 1 is used as the first additive element M, the atomic ratio Bi / (Sn + Zn + Bi + X) of the first additive element M is 0.04, and Nb 2 O 5 is used as the second additive element X. Formula (Example 45), WO 3 powder (Example 46), and MoO 3 powder (Example 47) were used to prepare an atomic ratio X / (Sn + Zn + Bi + X) of the second additional element X at a ratio of 0.0001 In the same manner as in Example 1 except for the above, Sn—Zn—O-based oxide sintered bodies according to Examples 45 to 47 were obtained.
そして、各実施例に係るSn-Zn-O系酸化物焼結体のX線回折分析は、いずれもスピネル型結晶構造のZn2SnO4相およびルチル型結晶構造のSnO2相の回折ピークのみが測定され、その他の別な化合物相の回折ピークは測定されなかった。また、各実施例に係るSn-Zn-O系酸化物焼結体のZn2SnO4(311)面とSnO2(101)面の回折ピーク位置は、それぞれ34.36度、33.86度(実施例45)、34.42度、33.88度(実施例46)、および、34.34度、33.90度(実施例47)であり、適正な回折ピーク位置であることが確認された。結果を表3-1、表3-2、表3-3に示す。
And as for X-ray diffraction analysis of the Sn-Zn-O type oxide sintered compact concerning each example, all are only the diffraction peaks of Zn 2 SnO 4 phase of spinel type crystal structure, and SnO 2 phase of rutile type crystal structure. Was measured, and the diffraction peak of the other separate compound phase was not measured. In addition, the diffraction peak positions of the Zn 2 SnO 4 (311) plane and the SnO 2 (101) plane of the Sn—Zn—O-based oxide sintered body according to each example are 34.36 degrees and 33.86 degrees, respectively. (Example 45), 34.42 degrees, 33.88 degrees (Example 46), and 34.34 degrees, 33.90 degrees (Example 47), confirming that the diffraction peak position is appropriate. It was done. The results are shown in Table 3-1, Table 3-2 and Table 3-3.
また、各実施例に係るSn-Zn-O系酸化物焼結体の相対密度と比抵抗値は、それぞれ98.1%、0.022Ω・cm(実施例45)、97.6%、0.0066Ω・cm(実施例46)、および、97.7%、0.0077Ω・cm(実施例47)であった。結果を表3-1、表3-2、表3-3に示す。
The relative density and specific resistance value of the Sn—Zn—O-based oxide sintered body according to each example are 98.1%, 0.022 Ω · cm (Example 45), 97.6%, 0, respectively. It was .0066 Ω · cm (Example 46), and 97.7%, 0.0077 Ω · cm (Example 47). The results are shown in Table 3-1, Table 3-2 and Table 3-3.
[実施例48~50]
第1添加元素Mとして実施例1と同じBi2O3粉を用い、第1添加元素Mの原子数比Bi/(Sn+Zn+Bi+X)を0.0001とし、第2添加元素Xとして、Nb2O5粉(実施例48)、WO3粉(実施例49)、MoO3粉(実施例50)を用い、第2添加元素Xの原子数比X/(Sn+Zn+Bi+X)を0.0001となる割合で調合したこと以外は実施例1と同様にして、実施例48~50に係るSn-Zn-O系酸化物焼結体を得た。 [Examples 48 to 50]
The same Bi 2 O 3 powder as in Example 1 is used as the first additive element M, the atomic number ratio Bi / (Sn + Zn + Bi + X) of the first additive element M is 0.0001, and Nb 2 O 5 is used as the second additive element X. Formula (Example 48), WO 3 powder (Example 49), MoO 3 powder (Example 50) were used to prepare the ratio of the atomic number ratio X / (Sn + Zn + Bi + X) of the second additional element X to be 0.0001. In the same manner as in Example 1 except for the above, Sn—Zn—O-based oxide sintered bodies according to Examples 48 to 50 were obtained.
第1添加元素Mとして実施例1と同じBi2O3粉を用い、第1添加元素Mの原子数比Bi/(Sn+Zn+Bi+X)を0.0001とし、第2添加元素Xとして、Nb2O5粉(実施例48)、WO3粉(実施例49)、MoO3粉(実施例50)を用い、第2添加元素Xの原子数比X/(Sn+Zn+Bi+X)を0.0001となる割合で調合したこと以外は実施例1と同様にして、実施例48~50に係るSn-Zn-O系酸化物焼結体を得た。 [Examples 48 to 50]
The same Bi 2 O 3 powder as in Example 1 is used as the first additive element M, the atomic number ratio Bi / (Sn + Zn + Bi + X) of the first additive element M is 0.0001, and Nb 2 O 5 is used as the second additive element X. Formula (Example 48), WO 3 powder (Example 49), MoO 3 powder (Example 50) were used to prepare the ratio of the atomic number ratio X / (Sn + Zn + Bi + X) of the second additional element X to be 0.0001. In the same manner as in Example 1 except for the above, Sn—Zn—O-based oxide sintered bodies according to Examples 48 to 50 were obtained.
そして、各実施例に係るSn-Zn-O系酸化物焼結体のX線回折分析は、いずれもスピネル型結晶構造のZn2SnO4相およびルチル型結晶構造のSnO2相の回折ピークのみが測定され、その他の別な化合物相の回折ピークは測定されなかった。また、各実施例に係るSn-Zn-O系酸化物焼結体のZn2SnO4(311)面とSnO2(101)面の回折ピーク位置は、それぞれ34.35度、33.88度(実施例48)、34.41度、33.87度(実施例49)、および、34.33度、33.88度(実施例50)であり、適正な回折ピーク位置であることが確認された。結果を表3-1、表3-2、表3-3に示す。
And as for X-ray diffraction analysis of the Sn-Zn-O type oxide sintered compact concerning each example, all are only the diffraction peaks of Zn 2 SnO 4 phase of spinel type crystal structure, and SnO 2 phase of rutile type crystal structure. Was measured, and the diffraction peak of the other separate compound phase was not measured. The diffraction peak positions of the Zn 2 SnO 4 (311) plane and the SnO 2 (101) plane of the Sn—Zn—O-based oxide sintered body according to each example are 34.35 degrees and 33.88 degrees, respectively. (Example 48), 34.41 degrees, 33.87 degrees (Example 49), and 34.33 degrees, 33.88 degrees (Example 50), and it is confirmed that the diffraction peak position is appropriate. It was done. The results are shown in Table 3-1, Table 3-2 and Table 3-3.
また、各実施例に係るSn-Zn-O系酸化物焼結体の相対密度と比抵抗値は、それぞれ95.5%、0.0099Ω・cm(実施例48)、97.3%、0.0074Ω・cm(実施例49)、および、97.4%、0.009Ω・cm(実施例50)であった。結果を表3-1、表3-2、表3-3に示す。
Further, the relative density and specific resistance value of the Sn-Zn-O-based oxide sintered body according to each example are 95.5%, 0.0099 Ω · cm (Example 48), 97.3%, 0%, respectively. It was .0074 Ω · cm (Example 49), and 97.4%, 0.009 Ω · cm (Example 50). The results are shown in Table 3-1, Table 3-2 and Table 3-3.
[比較例1]
SnとZnの原子数比Sn/(Sn+Zn)が0.05となる割合で調合したこと以外は実施例1同様にして比較例1に係るSn-Zn-O系酸化物焼結体を得た。 Comparative Example 1
A Sn—Zn—O-based oxide sintered body according to Comparative Example 1 was obtained in the same manner as Example 1, except that the atomic number ratio Sn / (Sn + Zn) of Sn and Zn was 0.05. .
SnとZnの原子数比Sn/(Sn+Zn)が0.05となる割合で調合したこと以外は実施例1同様にして比較例1に係るSn-Zn-O系酸化物焼結体を得た。 Comparative Example 1
A Sn—Zn—O-based oxide sintered body according to Comparative Example 1 was obtained in the same manner as Example 1, except that the atomic number ratio Sn / (Sn + Zn) of Sn and Zn was 0.05. .
比較例1に係るSn-Zn-O系酸化物焼結体について、実施例1と同様、X線回折分析したところ、ウルツ鉱型ZnO相およびスピネル型結晶構造のZn2SnO4相のみの回折ピークが測定され、別な化合物相の回折ピークは測定されなかったが、ZnO(101)面の回折ピーク位置は36.24度、Zn2SnO4(311)面の回折ピーク位置は34.33度であり、ZnO(101)面の回折ピーク位置が適正な位置から外れていた。また、相対密度と比抵抗値を測定したところ、相対密度は88.0%、比抵抗値は500Ω・cmであり、相対密度90%以上かつ比抵抗1Ω・cm以下の特性を達成できないことが確認された。結果を表4-1、表4-2、表4-3に示す。
The Sn—Zn—O-based oxide sintered body according to Comparative Example 1 was subjected to X-ray diffraction analysis as in Example 1. As a result, diffraction of only the wurtzite type ZnO phase and the Zn 2 SnO 4 phase of the spinel type crystal structure The peak was measured and the diffraction peak of another compound phase was not measured, but the diffraction peak position of the ZnO (101) surface is 36.24 degrees, and the diffraction peak position of the Zn 2 SnO 4 (311) surface is 34.33. Degree, and the diffraction peak position on the ZnO (101) plane was out of the proper position. When the relative density and the specific resistance value were measured, the relative density was 88.0%, the specific resistance value was 500 Ω · cm, and the characteristic that the relative density was 90% or more and the specific resistance 1 Ω · cm or less could not be achieved. confirmed. The results are shown in Table 4-1, Table 4-2 and Table 4-3.
[比較例2]
SnとZnの原子数比Sn/(Sn+Zn)が0.95となる割合で調合したこと以外は実施例1同様にして比較例2に係るSn-Zn-O系酸化物焼結体を得た。 Comparative Example 2
An Sn—Zn—O-based oxide sintered body according to Comparative Example 2 was obtained in the same manner as in Example 1 except that the atomic ratio Sn / (Sn + Zn) of Sn to Zn was 0.95. .
SnとZnの原子数比Sn/(Sn+Zn)が0.95となる割合で調合したこと以外は実施例1同様にして比較例2に係るSn-Zn-O系酸化物焼結体を得た。 Comparative Example 2
An Sn—Zn—O-based oxide sintered body according to Comparative Example 2 was obtained in the same manner as in Example 1 except that the atomic ratio Sn / (Sn + Zn) of Sn to Zn was 0.95. .
比較例2に係るSn-Zn-O系酸化物焼結体について、実施例1と同様、X線回折分析したところ、スピネル型結晶構造のZn2SnO4相およびルチル型結晶構造のSnO2相のみの回折ピークが測定され、別な化合物相の回折ピークは測定されなかったが、Zn2SnO4(311)面の回折ピーク位置は34.33度、SnO2(101)面の回折ピーク位置は33.92度であり、SnO2(101)面の回折ピーク位置が適正な位置から外れていた。また、相対密度と比抵抗値を測定したところ、相対密度は86.0%、比抵抗値は700Ω・cmであり、相対密度90%以上かつ比抵抗1Ω・cm以下の特性を達成できないことが確認された。結果を表4-1、表4-2、表4-3に示す。
The Sn—Zn—O-based oxide sintered body according to Comparative Example 2 was subjected to X-ray diffraction analysis as in Example 1. As a result, Zn 2 SnO 4 phase of spinel type crystal structure and SnO 2 phase of rutile type crystal structure Although the diffraction peak of only the compound phase was measured, and the diffraction peak of another compound phase was not measured, the diffraction peak position of the Zn 2 SnO 4 (311) plane is 34.33 degrees, and the diffraction peak position of the SnO 2 (101) plane Was 33.92 degrees, and the diffraction peak position on the SnO 2 (101) plane was out of the proper position. When the relative density and the specific resistance value were measured, the relative density was 86.0%, the specific resistance value was 700 Ω · cm, and the characteristic that the relative density was 90% or more and the specific resistance 1 Ω · cm or less could not be achieved. confirmed. The results are shown in Table 4-1, Table 4-2 and Table 4-3.
[比較例3]
1400℃での焼結時に、炉内酸素濃度を68体積%としたこと以外は、実施例1と同様にして比較例3に係るSn-Zn-O系酸化物焼結体を得た。 Comparative Example 3
At the time of sintering at 1400 ° C., a Sn—Zn—O-based oxide sintered body according to Comparative Example 3 was obtained in the same manner as Example 1, except that the oxygen concentration in the furnace was 68 vol%.
1400℃での焼結時に、炉内酸素濃度を68体積%としたこと以外は、実施例1と同様にして比較例3に係るSn-Zn-O系酸化物焼結体を得た。 Comparative Example 3
At the time of sintering at 1400 ° C., a Sn—Zn—O-based oxide sintered body according to Comparative Example 3 was obtained in the same manner as Example 1, except that the oxygen concentration in the furnace was 68 vol%.
比較例3に係るSn-Zn-O系酸化物焼結体についてX線回折分析したところ、スピネル型結晶構造のZn2SnO4相およびルチル型結晶構造のSnO2相のみの回折ピークが測定され、別な化合物相の回折ピークは測定されなかったが、Zn2SnO4(311)面の回折ピーク位置は34.39度、SnO2(101)面の回折ピーク位置は33.93度であり、SnO2(101)面の回折ピーク位置が適正な位置から外れていた。また、相対密度と比抵抗値を測定したところ、相対密度は87.3%、比抵抗値は53000Ω・cmであり、相対密度90%以上かつ比抵抗1Ω・cm以下の特性を達成できないことが確認された。結果を表4-1、表4-2、表4-3に示す。
The X-ray diffraction analysis of the Sn-Zn-O-based oxide sintered body according to Comparative Example 3 revealed that the diffraction peaks of only the Zn 2 SnO 4 phase of the spinel crystal structure and the SnO 2 phase of the rutile crystal structure were measured. Diffraction peaks of another compound phase were not measured, but the diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.39 degrees, and the diffraction peak position of the SnO 2 (101) plane was 33.93 degrees. The diffraction peak position of the SnO 2 (101) plane was out of the proper position. When the relative density and the specific resistance value were measured, the relative density was 87.3%, the specific resistance value was 53000 Ω · cm, and the characteristic that the relative density was 90% or more and the specific resistance 1 Ω · cm or less could not be achieved. confirmed. The results are shown in Table 4-1, Table 4-2 and Table 4-3.
[比較例4]
焼結温度を1170℃としたこと以外は、実施例1と同様にして比較例4に係るSn-Zn-O系酸化物焼結体を得た。 Comparative Example 4
A Sn—Zn—O-based oxide sintered body according to Comparative Example 4 was obtained in the same manner as Example 1, except that the sintering temperature was 1170 ° C.
焼結温度を1170℃としたこと以外は、実施例1と同様にして比較例4に係るSn-Zn-O系酸化物焼結体を得た。 Comparative Example 4
A Sn—Zn—O-based oxide sintered body according to Comparative Example 4 was obtained in the same manner as Example 1, except that the sintering temperature was 1170 ° C.
比較例4に係るSn-Zn-O系酸化物焼結体についてX線回折分析したところ、スピネル型結晶構造のZn2SnO4相およびルチル型結晶構造のSnO2相のみの回折ピークが測定され、別な化合物相の回折ピークは測定されなかったが、Zn2SnO4(311)面の回折ピーク位置は34.29度、SnO2(101)面の回折ピーク位置は33.88度であり、Zn2SnO4(311)面の回折ピーク位置が適正な位置から外れていた。また、相対密度と比抵抗値を測定したところ、相対密度は82.2%、比抵抗値は61000Ω・cmであり、相対密度90%以上かつ比抵抗1Ω・cm以下の特性を達成できないことが確認された。結果を表4-1、表4-2、表4-3に示す。
The X-ray diffraction analysis of the Sn-Zn-O-based oxide sintered body according to Comparative Example 4 shows that the diffraction peaks of only the Zn 2 SnO 4 phase of the spinel crystal structure and the SnO 2 phase of the rutile crystal structure are measured. Although the diffraction peak of another compound phase was not measured, the diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.29 degrees, and the diffraction peak position of the SnO 2 (101) plane was 33.88 degrees. The diffraction peak position of the Zn 2 SnO 4 (311) plane was out of the proper position. When the relative density and the specific resistance value are measured, the relative density is 82.2%, the specific resistance value is 61000 Ω · cm, and the characteristic that the relative density is 90% or more and the specific resistance 1 Ω · cm or less can not be achieved. confirmed. The results are shown in Table 4-1, Table 4-2 and Table 4-3.
[比較例5]
焼結温度を1500℃としたこと以外は、実施例1と同様にして比較例5に係るSn-Zn-O系酸化物焼結体を得た。 Comparative Example 5
A Sn—Zn—O-based oxide sintered body according to Comparative Example 5 was obtained in the same manner as in Example 1 except that the sintering temperature was 1500 ° C.
焼結温度を1500℃としたこと以外は、実施例1と同様にして比較例5に係るSn-Zn-O系酸化物焼結体を得た。 Comparative Example 5
A Sn—Zn—O-based oxide sintered body according to Comparative Example 5 was obtained in the same manner as in Example 1 except that the sintering temperature was 1500 ° C.
比較例5に係るSn-Zn-O系酸化物焼結体についてX線回折分析したところ、スピネル型結晶構造のZn2SnO4相およびルチル型結晶構造のSnO2相のみの回折ピークが測定され、別な化合物相の回折ピークは測定されなかったが、Zn2SnO4(311)面の回折ピーク位置は34.34度、SnO2(101)面の回折ピーク位置は33.95度であり、SnO2(101)面の回折ピーク位置が適正な位置から外れていた。また、相対密度と比抵抗値を測定したところ、相対密度は88.6%、比抵抗値は6Ω・cmであり、相対密度90%以上かつ比抵抗1Ω・cm以下の特性を達成できないことが確認された。結果を表4-1、表4-2、表4-3に示す。
The Sn-Zn-O-based oxide sintered body according to Comparative Example 5 was subjected to X-ray diffraction analysis, and the diffraction peaks of only the Zn 2 SnO 4 phase of the spinel crystal structure and the SnO 2 phase of the rutile crystal structure were measured. Diffraction peaks of another compound phase were not measured, but the diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.34 degrees, and the diffraction peak position of the SnO 2 (101) plane was 33.95 degrees. The diffraction peak position of the SnO 2 (101) plane was out of the proper position. In addition, when relative density and specific resistance value are measured, relative density is 88.6%, specific resistance value is 6 Ω · cm, and it can not achieve the characteristics of relative density 90% or more and specific resistance 1 Ω · cm or less confirmed. The results are shown in Table 4-1, Table 4-2 and Table 4-3.
[比較例6]
1400℃での焼結の保持時間を8時間としたこと以外は、実施例1と同様にして比較例6に係るSn-Zn-O系酸化物焼結体を得た。 Comparative Example 6
A Sn—Zn—O-based oxide sintered body according to Comparative Example 6 was obtained in the same manner as Example 1, except that the holding time of sintering at 1400 ° C. was 8 hours.
1400℃での焼結の保持時間を8時間としたこと以外は、実施例1と同様にして比較例6に係るSn-Zn-O系酸化物焼結体を得た。 Comparative Example 6
A Sn—Zn—O-based oxide sintered body according to Comparative Example 6 was obtained in the same manner as Example 1, except that the holding time of sintering at 1400 ° C. was 8 hours.
比較例6に係るSn-Zn-O系酸化物焼結体についてX線回折分析したところ、スピネル型結晶構造のZn2SnO4相およびルチル型結晶構造のSnO2相のみの回折ピークが測定され、別な化合物相の回折ピークは測定されなかったが、Zn2SnO4(311)面の回折ピーク位置は34.33度、SnO2(101)面の回折ピーク位置は33.83度であり、SnO2(101)面の回折ピーク位置が適正な位置から外れていた。また、相対密度と比抵抗値を測定したところ、相対密度は80.6%、比抵抗値は800000Ω・cmであり、相対密度90%以上かつ比抵抗1Ω・cm以下の特性を達成できないことが確認された。結果を表4-1、表4-2、表4-3に示す。
The X-ray diffraction analysis of the Sn-Zn-O-based oxide sintered body according to Comparative Example 6 shows that the diffraction peaks of only the Zn 2 SnO 4 phase of the spinel crystal structure and the SnO 2 phase of the rutile crystal structure are measured. Diffraction peaks of other compound phases were not measured, but the diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.33 degrees, and the diffraction peak position of the SnO 2 (101) plane was 33.83 degrees. The diffraction peak position of the SnO 2 (101) plane was out of the proper position. When the relative density and the specific resistance value were measured, the relative density was 80.6%, the specific resistance value was 800000 Ω · cm, and the characteristic that the relative density was 90% or more and the specific resistance 1 Ω · cm or less could not be achieved. confirmed. The results are shown in Table 4-1, Table 4-2 and Table 4-3.
[比較例7]
第2添加元素Xの原子数比Ta/(Sn+Zn+Bi+Ta)を0.00009となる割合で調合したこと以外は、実施例1と同様にして比較例7に係るSn-Zn-O系酸化物焼結体を得た。 Comparative Example 7
Sn—Zn—O-based oxide sintering according to Comparative Example 7 in the same manner as in Example 1 except that the atomic number ratio Ta / (Sn + Zn + Bi + Ta) of the second additive element X is prepared in a proportion of 0.00009 I got a body.
第2添加元素Xの原子数比Ta/(Sn+Zn+Bi+Ta)を0.00009となる割合で調合したこと以外は、実施例1と同様にして比較例7に係るSn-Zn-O系酸化物焼結体を得た。 Comparative Example 7
Sn—Zn—O-based oxide sintering according to Comparative Example 7 in the same manner as in Example 1 except that the atomic number ratio Ta / (Sn + Zn + Bi + Ta) of the second additive element X is prepared in a proportion of 0.00009 I got a body.
比較例7に係るSn-Zn-O系酸化物焼結体についてX線回折分析したところ、スピネル型結晶構造のZn2SnO4相およびルチル型結晶構造のSnO2相のみの回折ピークが測定され、別な化合物相の回折ピークは測定されなかったが、Zn2SnO4(311)面の回折ピーク位置は34.30度、SnO2(101)面の回折ピーク位置は33.84度であり、Zn2SnO4(311)面とSnO2(101)面は共に適正な回折ピークの位置から外れていた。また、相対密度と比抵抗値を測定したところ、相対密度は98.3%、比抵抗値は120Ω・cmであり、相対密度90%以上の特性は達成できたが、比抵抗1Ω・cm以下の特性を達成できないことが確認された。結果を表4-1、表4-2、表4-3に示す。
The X-ray diffraction analysis of the Sn-Zn-O-based oxide sintered body according to Comparative Example 7 shows that the diffraction peaks of only the Zn 2 SnO 4 phase of the spinel crystal structure and the SnO 2 phase of the rutile crystal structure are measured. Diffraction peaks of other compound phases were not measured, but the diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.30 degrees, and the diffraction peak position of the SnO 2 (101) plane was 33.84 degrees. The Zn 2 SnO 4 (311) plane and the SnO 2 (101) plane both deviated from the position of the proper diffraction peak. Moreover, when relative density and specific resistance value were measured, relative density was 98.3%, specific resistance value was 120 Ω · cm, and characteristics of relative density 90% or more could be achieved, but specific resistance 1 Ω · cm or less It has been confirmed that the characteristics of can not be achieved. The results are shown in Table 4-1, Table 4-2 and Table 4-3.
[比較例8]
第2添加元素Xの原子数比Ta/(Sn+Zn+Bi+Ta)を0.15となる割合で調合したこと以外は、実施例1と同様にして比較例8に係るSn-Zn-O系酸化物焼結体を得た。 Comparative Example 8
Sn—Zn—O-based oxide sintering according to Comparative Example 8 in the same manner as in Example 1 except that the atomic number ratio Ta / (Sn + Zn + Bi + Ta) of the second additive element X was prepared in a ratio of 0.15. I got a body.
第2添加元素Xの原子数比Ta/(Sn+Zn+Bi+Ta)を0.15となる割合で調合したこと以外は、実施例1と同様にして比較例8に係るSn-Zn-O系酸化物焼結体を得た。 Comparative Example 8
Sn—Zn—O-based oxide sintering according to Comparative Example 8 in the same manner as in Example 1 except that the atomic number ratio Ta / (Sn + Zn + Bi + Ta) of the second additive element X was prepared in a ratio of 0.15. I got a body.
そして、比較例8に係るSn-Zn-O系酸化物焼結体についてX線回折分析したところ、Zn2SnO4(311)面の回折ピーク位置は34.37度、SnO2(101)面の回折ピーク位置は33.88度であり、適正な回折ピークの位置であったが、スピネル型結晶構造のZn2SnO4相およびルチル型結晶構造のSnO2相の他に、Ta2O5相の回折ピークが測定された。また、相対密度と比抵抗値を測定したところ、相対密度は94.4%、比抵抗値は86Ω・cmであり、相対密度90%以上の特性は達成できたが、比抵抗1Ω・cm以下の特性を達成できないことが確認された。結果を表4-1、表4-2、表4-3に示す。
Then, was X-ray diffraction analysis of Sn-Zn-O type oxide-sintered body according to Comparative Example 8, the diffraction peak position of Zn 2 SnO 4 (311) plane is 34.37 °, SnO 2 (101) plane The diffraction peak position of the crystal was 33.88 degrees, which is the position of the appropriate diffraction peak, but in addition to the Zn 2 SnO 4 phase of the spinel crystal structure and the SnO 2 phase of the rutile crystal structure, Ta 2 O 5 The diffraction peaks of the phase were measured. Moreover, when relative density and specific resistance value were measured, relative density was 94.4%, specific resistance value was 86 Ω · cm, and characteristics of relative density 90% or more could be achieved, but specific resistance 1 Ω · cm or less It has been confirmed that the characteristics of can not be achieved. The results are shown in Table 4-1, Table 4-2 and Table 4-3.
[比較例9]
第1添加元素Mの原子数比Bi/(Sn+Zn+Bi+Ta)を0.00009となる割合で調合したこと以外は、実施例1と同様にして比較例9に係るSn-Zn-O系酸化物焼結体を得た。 Comparative Example 9
Sn—Zn—O-based oxide sintering according to Comparative Example 9 in the same manner as in Example 1 except that the atomic number ratio Bi / (Sn + Zn + Bi + Ta) of the first additional element M is prepared in a proportion of 0.00009 I got a body.
第1添加元素Mの原子数比Bi/(Sn+Zn+Bi+Ta)を0.00009となる割合で調合したこと以外は、実施例1と同様にして比較例9に係るSn-Zn-O系酸化物焼結体を得た。 Comparative Example 9
Sn—Zn—O-based oxide sintering according to Comparative Example 9 in the same manner as in Example 1 except that the atomic number ratio Bi / (Sn + Zn + Bi + Ta) of the first additional element M is prepared in a proportion of 0.00009 I got a body.
比較例9に係るSn-Zn-O系酸化物焼結体についてX線回折分析したところ、スピネル型結晶構造のZn2SnO4相およびルチル型結晶構造のSnO2相のみの回折ピークが測定され、別な化合物相の回折ピークは測定されなかったが、Zn2SnO4(311)面の回折ピーク位置は34.26度、SnO2(101)面の回折ピーク位置は33.85度であり、Zn2SnO4(311)面とSnO2(101)面は共に適正な回折ピークの位置から外れていた。また、相対密度と比抵抗値を測定したところ、相対密度は86.7%、比抵抗値は0.13Ω・cmであり、比抵抗1Ω・cm以下の特性は達成できたが、相対密度90%以上の特性を達成できないことが確認された。結果を表4-1、表4-2、表4-3に示す。
According to X-ray diffraction analysis of the Sn-Zn-O-based oxide sintered body according to Comparative Example 9, diffraction peaks of only Zn 2 SnO 4 phase of spinel type crystal structure and SnO 2 phase of rutile type crystal structure are measured. Diffraction peaks of other compound phases were not measured, but the diffraction peak position of the Zn 2 SnO 4 (311) plane was 34.26 degrees, and the diffraction peak position of the SnO 2 (101) plane was 33.85 degrees. The Zn 2 SnO 4 (311) plane and the SnO 2 (101) plane both deviated from the position of the proper diffraction peak. When the relative density and the specific resistance value were measured, the relative density was 86.7%, the specific resistance value was 0.13 Ω · cm, and the characteristics with a specific resistance of 1 Ω · cm or less could be achieved, but the relative density 90 It was confirmed that the characteristics of more than% could not be achieved. The results are shown in Table 4-1, Table 4-2 and Table 4-3.
[比較例10]
第1添加元素Mの原子数比Bi/(Sn+Zn+Bi+Ta)を0.05となる割合で調合したこと以外は、実施例1と同様にして比較例10に係るSn-Zn-O系酸化物焼結体を得た。 Comparative Example 10
Sn-Zn-O-based oxide sintering according to Comparative Example 10 in the same manner as in Example 1 except that the atomic number ratio Bi / (Sn + Zn + Bi + Ta) of the first additional element M was prepared in a ratio of 0.05. I got a body.
第1添加元素Mの原子数比Bi/(Sn+Zn+Bi+Ta)を0.05となる割合で調合したこと以外は、実施例1と同様にして比較例10に係るSn-Zn-O系酸化物焼結体を得た。 Comparative Example 10
Sn-Zn-O-based oxide sintering according to Comparative Example 10 in the same manner as in Example 1 except that the atomic number ratio Bi / (Sn + Zn + Bi + Ta) of the first additional element M was prepared in a ratio of 0.05. I got a body.
そして、比較例10に係るSn-Zn-O系酸化物焼結体についてX線回折分析したところ、Zn2SnO4(311)面の回折ピーク位置は34.36度、SnO2(101)面の回折ピーク位置は33.89度であり、適正な回折ピークの位置であったが、スピネル型結晶構造のZn2SnO4相およびルチル型結晶構造のSnO2相の他に、同定できない別の化合物相の回折ピークが測定された。また、相対密度と比抵抗値を測定したところ、相対密度は97.2%、比抵抗値は4700Ω・cmであり、相対密度90%以上の特性は達成できたが、比抵抗1Ω・cm以下の特性を達成できないことが確認された。結果を表4-1、表4-2、表4-3に示す。
Then, was X-ray diffraction analysis of Sn-Zn-O type oxide-sintered body according to Comparative Example 10, the diffraction peak position of Zn 2 SnO 4 (311) plane is 34.36 °, SnO 2 (101) plane The diffraction peak position of is 33.89 degrees, which is the position of a proper diffraction peak, but it can not be identified in addition to Zn 2 SnO 4 phase of spinel crystal structure and SnO 2 phase of rutile crystal structure. Diffraction peaks of the compound phase were measured. Moreover, when relative density and specific resistance value were measured, relative density was 97.2%, specific resistance value was 4700 Ω · cm, and characteristics of relative density 90% or more could be achieved, but specific resistance 1 Ω · cm or less It has been confirmed that the characteristics of can not be achieved. The results are shown in Table 4-1, Table 4-2 and Table 4-3.
本発明に係るSn-Zn-O系酸化物焼結体は、機械的強度に加えて高密度かつ低抵抗といった特性を備えているため、太陽電池やタッチパネル等の透明電極を形成するためのスパッタリングターゲットとして利用される産業上の利用可能性を有している。
The Sn—Zn—O-based oxide sintered body according to the present invention has characteristics such as high density and low resistance in addition to mechanical strength, so sputtering for forming a transparent electrode such as a solar cell or a touch panel It has industrial applicability to be used as a target.
Claims (4)
- ZnおよびSnを主成分とするSn-Zn-O系酸化物焼結体において、
Snを、原子数比Sn/(Sn+Zn)として0.1以上0.9以下の割合で含有し、
Si、Ti、Ge、In、Bi、Ce、AlおよびGaから選ばれた少なくとも1種を第1添加元素Mとし、かつ、Nb、Ta、WおよびMoから選ばれた少なくとも1種を第2添加元素Xとした場合、
第1添加元素Mを、全金属元素の総量に対する原子数比M/(Sn+Zn+M+X)として0.0001以上0.04以下の割合で含有し、
第2添加元素Xを、全金属元素の総量に対する原子数比X/(Sn+Zn+M+X)として0.0001以上0.1以下の割合で含有すると共に、
相対密度が90%以上かつ比抵抗が1Ω・cm以下であることを特徴とするSn-Zn-O系酸化物焼結体。 In an Sn—Zn—O-based oxide sintered body containing Zn and Sn as main components,
Sn is contained at a ratio of 0.1 or more and 0.9 or less as an atomic ratio Sn / (Sn + Zn),
At least one selected from Si, Ti, Ge, In, Bi, Ce, Al, and Ga is used as a first additive element M, and at least one selected from Nb, Ta, W, and Mo is added as a second addition In the case of element X,
The first additive element M is contained at a ratio of 0.0001 or more and 0.04 or less as an atomic ratio M / (Sn + Zn + M + X) to a total amount of all the metal elements,
The second additive element X is contained at a ratio of 0.0001 or more and 0.1 or less as an atomic ratio X / (Sn + Zn + M + X) to the total amount of all the metal elements,
A Sn-Zn-O-based oxide sintered body characterized by having a relative density of 90% or more and a specific resistance of 1 Ω · cm or less. - CuKα線を使用したX線回折によるZnO相における(101)面のX線回折ピーク位置が36.25度~36.31度、および、Zn2SnO4相における(311)面のX線回折ピーク位置が34.32度~34.42度であることを特徴とする請求項1に記載のSn-Zn-O系酸化物焼結体。 The X-ray diffraction peak position of the (101) plane in the ZnO phase by X-ray diffraction using CuKα rays is 36.25 degrees to 36.31 degrees, and the X-ray diffraction peak of the (311) plane in the Zn 2 SnO 4 phase The Sn—Zn—O-based oxide sintered body according to claim 1, wherein the position is 34.32 degrees to 34.42 degrees.
- CuKα線を使用したX線回折によるZn2SnO4相における(311)面のX線回折ピーク位置が34.32度~34.42度、および、SnO2相における(101)面のX線回折ピーク位置が33.86度~33.91度であることを特徴とする請求項1に記載のSn-Zn-O系酸化物焼結体。 The X-ray diffraction peak position of the (311) plane in the Zn 2 SnO 4 phase by the X-ray diffraction using CuKα ray is 34.32 degrees to 34.42 degrees, and the X-ray diffraction of the (101) plane in the SnO 2 phase The Sn—Zn—O-based oxide sintered body according to claim 1, wherein the peak position is 33.86 degrees to 33.91 degrees.
- 請求項1~3のいずれかに記載のSn-Zn-O系酸化物焼結体の製造方法において、
ZnO粉末とSnO2粉末、Si、Ti、Ge、In、Bi、Ce、AlおよびGaから選ばれた少なくとも1種の第1添加元素Mを含有する酸化物粉末、Nb、Ta、WおよびMoから選ばれた少なくとも1種の第2添加元素Xを含有する酸化物粉末を、純水、有機バインダー、分散剤と混合して得られるスラリーを乾燥しかつ造粒して造粒粉末を製造する造粒粉末製造工程と、
上記造粒粉末を加圧成形して成形体を得る成形体製造工程と、
焼成炉内の酸素濃度が70体積%以上の雰囲気において、1200℃以上1450℃以下かつ10時間以上30時間以内の条件で上記成形体を焼成して焼結体を得る焼結体製造工程、
を具備することを特徴とするSn-Zn-O系酸化物焼結体の製造方法。 In the method for producing a Sn—Zn—O-based oxide sintered body according to any one of claims 1 to 3,
Oxide powder containing ZnO powder and SnO 2 powder, at least one first additive element M selected from Si, Ti, Ge, In, Bi, Ce, Al and Ga, Nb, Ta, W and Mo A powder obtained by mixing an oxide powder containing at least one selected second additive element X with pure water, an organic binder, and a dispersant, and drying and granulating a slurry to produce a granulated powder Grain powder production process,
A molded body manufacturing process for obtaining a molded body by pressure molding the granulated powder.
A sintered body manufacturing process for forming a sintered body by firing the above-mentioned molded body under the conditions of 1200 ° C. or more and 1450 ° C. or less and 10 hours or more and 30 hours or less in an atmosphere having an oxygen concentration of 70 vol% or more in a firing furnace.
A method for producing a Sn-Zn-O-based oxide sintered body, comprising:
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