WO2016050003A1 - Structure-controllable tizr-based amorphous material and preparation method - Google Patents
Structure-controllable tizr-based amorphous material and preparation method Download PDFInfo
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- WO2016050003A1 WO2016050003A1 PCT/CN2015/000656 CN2015000656W WO2016050003A1 WO 2016050003 A1 WO2016050003 A1 WO 2016050003A1 CN 2015000656 W CN2015000656 W CN 2015000656W WO 2016050003 A1 WO2016050003 A1 WO 2016050003A1
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C45/10—Amorphous alloys with molybdenum, tungsten, niobium, tantalum, titanium, or zirconium or Hf as the major constituent
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- the invention relates to the field of amorphous alloy composite materials, and particularly provides a design and preparation method of an amorphous composite material based on two-phase equilibrium characteristics.
- Amorphous composites have special properties due to their unique structural characteristics, such as high specific strength, high wear resistance, high corrosion resistance, and unique deformation characteristics. It has broad application prospects in aerospace materials, space exploration, defense industry and biomedicine.
- Amorphous alloy composites can be divided into two types according to the preparation process: external crystalline phase amorphous alloy composites and in-situ endogenous toughness crystalline phase amorphous alloy matrix composites (hereinafter referred to as "additional phase amorphous composite materials” respectively) And “endogenous phase amorphous composites”).
- external phase amorphous composite W fiber/Zr-based amorphous composite material, SiC/Zr-based amorphous composite material, endogenous phase amorphous composite material ⁇ -Ti/TiZr-based amorphous composite material, in-situ precipitation B2CuZr phase/ZrCu-based amorphous composite material.
- the added phase amorphous composite material has the advantages of controllable volume fraction of the second phase and structural morphology, but the second phase and the alloy melt are prone to strong interaction at the interface, leading to diffusion of alloy elements and interfacial reaction, resulting in matrix non- The formation ability of the crystal is lowered, and the performance of the reinforcing phase is deteriorated.
- the performance of the amorphous composite material cannot be fully exerted; the endogenous composite material has the advantages of good two-phase interface bonding and excellent mechanical properties, but the crystalline phase is affected by the alloy composition and solidification.
- the process constraints are mostly dendritic or granular, and the volume fraction and morphology of the crystalline phase are difficult to control.
- the present invention combines the preparation concepts of the above two types of amorphous composite materials, and fully utilizes the advantages of both to construct a novel amorphous composite material.
- the object of the present invention is to provide a novel TiZr-based amorphous composite material designed and prepared based on the two-phase equilibrium characteristic between an amorphous alloy melt and an in-situ precipitation phase, and a preparation method thereof, the amorphous alloy composite material having both
- the advantages of strengthening phase amorphous alloy composites and endogenous crystalline strengthened amorphous alloy composites are good, the interface is well combined, and the structural form can be constructed according to requirements.
- the invention particularly provides a preparation method of a structure controllable TiZr-based amorphous composite material, which is characterized in that: firstly, the chemical composition of the matrix amorphous phase (ie TiZr-based amorphous phase) in the TiZr-based amorphous composite two-phase equilibrium alloy is determined. And precipitating the second phase chemical component, separately preparing the alloy according to the obtained component, and then, according to the need, preparing the alloy prepared according to the precipitation of the second phase chemical component into a preform of a desired structure, and chemically reacting with the amorphous phase according to the matrix
- the alloys were placed together in a mold, and an amorphous composite was prepared by a pressure infiltration method.
- the construction method of such amorphous composite materials is also suitable for other alloy systems.
- the method for preparing a structure controllable TiZr-based amorphous composite material according to the present invention is characterized in that: the chemical composition of the amorphous phase of the matrix is Ti 32.8 Zr 30.2 Ni 5.3 Cu 9 Be 22.7 , and the chemical composition of the second phase is Ti 61.5 Zr 36.4 Cu 2.1 .
- alloy composition adjustment such as Ti-Zr-Cu-Ni (Fe or Co)-Be, or Ti-6Al-4V alloy, etc., added to the TiZr-based amorphous alloy, and then combined with the preparation process to obtain two phases Balanced in-situ endogenous TiZr-based amorphous composites.
- the method for preparing the structure controllable TiZr-based amorphous composite material is characterized in that: after vacuuming, heating to 50-300 ° C, charging argon gas 1 to 5 atmospheres, and holding time is 0-30 min.
- the method for preparing a structure-controllable TiZr-based amorphous composite material according to the present invention is characterized in that: when a second phase alloy preform is deposited in a mold together with a matrix amorphous alloy, the matrix amorphous alloy is placed in a precipitation stage. Above the two-phase alloy preform.
- the method for preparing a structure-controllable TiZr-based amorphous composite material according to the present invention is characterized in that the preform may be in the form of a sheet, a fiber, a mesh or a porous.
- the TiZr-based amorphous composite material prepared by the method of the invention is characterized in that the material is a two-phase equilibrium alloy of TiZr-based amorphous composite material, and the chemical potential of any i component in the amorphous alloy melt is equal to its precipitation.
- the chemical potential in the second phase ie
- the diffusion of the component between the amorphous alloy melt and the precipitated second phase reaches a dynamic equilibrium. Since the precipitated second phase precipitates during the solidification of the alloy melt, it has good wettability with the matrix amorphous phase; the interface between the two equilibrium phases is well combined, and no other precipitated phase is formed at the interface.
- the TiZr-based amorphous composite material of the present invention is characterized in that the TiZr-based amorphous composite material changes with a cooling rate during the preparation process (such as a decrease in cooling rate or an increase in casting size), and a matrix in the composite material is not The chemical composition and volume fraction of the crystalline phase and the precipitated second phase remain unchanged.
- the preparation method of the present invention is mainly divided into two steps:
- the first step determining the composition of the two-phase equilibrium alloy of TiZr-based amorphous composite
- an amorphous alloy endogenous composite Ti 45.7 Zr 33.0 Ni 3.0 Cu 5.8 Be with two-phase equilibrium characteristics was obtained.
- 12.5 (referred to as ZT-M alloy), as shown in Figure 1, the matrix amorphous component is Ti 32.8 Zr 30.2 Ni 5.3 Cu 9 Be 22.7 (referred to as ZT-A alloy), and the second phase is Ti 61.5 Zr 36.4 Cu 2.1 Solid solution (abbreviated as ⁇ -Ti alloy), the melting point of the ⁇ -Ti phase is higher than that of the TiZr-based amorphous phase.
- Fig. 2 is the XRD diffraction spectrum of the cross section of the core and different mass button ingots of different diameter bars (different cooling rate) cast by ZT-M alloy copper mold, which shows that the ZT-M alloy structure prepared under different cooling conditions is ⁇ -Ti /TiZr-based amorphous composite material with the same structure.
- FIG. 3 Schematic diagram of ZT-M alloy prepared for different cooling rates (from left to right in the figure) From top to bottom, ⁇ 2mm, ⁇ 5mm, ⁇ 8mm, ⁇ 15mm, 15g and 120g), the volume fraction of precipitated phase of ⁇ -Ti alloy is basically unchanged with the change of cooling rate, about 50%, and the two phases have reached equilibrium. Please see Table 1).
- the solidification of the ZT-M alloy melt at a certain cooling rate will experience four characteristic temperatures of T l , T n , T e and T g , as shown in Fig. 4 .
- the four characteristic temperatures correspond to the theoretical precipitation temperature of the ⁇ -Ti phase nucleus, the actual precipitation temperature of the ⁇ -Ti phase nucleus, the two-phase equilibrium temperature of the ⁇ -Ti phase and the remaining liquid phase, and the glass transition temperature of the remaining liquid.
- Two-phase equilibrium amorphous alloy endogenous composite material in the solidification process of its alloy melt 1
- T l of ⁇ -Ti crystal nucleus the alloy melt enters the inoculation stage of precipitation ⁇ -Ti phase
- the precipitation of the ⁇ -Ti phase can lower the Gibbs free energy of the melt.
- the size of the small crystal nucleus of the ⁇ -Ti phase in the melt is mostly smaller than the critical size in which the crystal nucleus is stable, and the ⁇ -Ti phase has not yet precipitated.
- the size of the ⁇ -Ti nucleus is larger than the critical size of the stable existence.
- the large degree of subcooling causes a large amount of nucleation of the ⁇ -Ti phase.
- the melt tends to grow larger in the ⁇ -Ti nucleus.
- the diffusion and transport of atoms in the melt is very easy, which makes the 3-Ti phase growth process driven by the difference in chemical potential of each component very rapid.
- the criterion for the amorphous alloy endogenous composite material is a two-phase equilibrium composite material, T e >T g , that is, the two phases can reach equilibrium before the residual liquid phase glass transition is frozen.
- the construction method of such amorphous composite materials is also suitable for other alloy systems.
- the TiZr-based amorphous alloy and the ⁇ -Ti alloy obtained from the two-phase equilibrium endogenous composite have a very special coexistence property, which lays a foundation for the design and preparation of amorphous composite materials.
- An amorphous composite material is prepared based on this design. Specific steps are as follows:
- ⁇ -Ti is prepared into the desired structure, such as: lamellar, fibrous, net
- a preform having a different structural form such as a porous shape or a porous shape is shown in FIG.
- the ⁇ -Ti preform and TiZr-based amorphous alloy with different structural forms are placed in a mold, and the amorphous composite material is prepared by pressure infiltration method, that is, vacuuming to 1 ⁇ 10 -1 to 1 ⁇ 10 - 4 Pa, heated to above the melting point of TiZr-based amorphous alloy (50-300 ° C is preferable, also higher than 300 ° C), and impregnated into ⁇ -Ti alloy under high purity argon pressure (1 to 5 atm)
- the water is quenched after being kept for a certain period of time (1 to 30 minutes), and the desired amorphous composite material of different structure is obtained.
- the novel amorphous alloy composite material of the invention has the advantages of externally strengthened phase amorphous alloy composite material and endogenous crystalline strengthened phase amorphous composite material: volume fraction and structure morphology of the second phase in the external phase amorphous composite material
- the controllable advantages also maintain the advantages of the two-phase interface combination in the endogenous phase amorphous composite.
- the second phase structure shape and volume fraction can be designed, and can also be designed into complex structural components; the interface structure is the same as the endogenous composite material, the interface combination is good, and the performance is excellent.
- ZT-M alloy as-cast microstructure (a) TEM bright field phase of as-cast microstructure; (b) HRTEM interface of precipitated phase and matrix amorphous phase, the inset is the SEAD map of the corresponding region.
- Figure 4 Schematic diagram of the solidification process of a two-phase equilibrium amorphous endogenous composite.
- Figure 5 Schematic diagram of the structural design of an amorphous composite.
- Figure 6 The appearance of the amorphous composite material at 0860 ° C for 0 minutes (in the illustration is the shape of the preform).
- Figure 8 As-cast microstructure of ZT-A and Ti 6 Al 4 V mixed components.
- the morphology of the amorphous composite was maintained at 9.830 ° C for 5 minutes.
- the amorphous alloy endogenous composite material having two-phase equilibrium characteristics is Ti 45.7 Zr 33.0 Ni 3.0 Cu 5.8 Be 12.5 (referred to as ZT-M alloy).
- the matrix amorphous component is Ti 32.8 Zr 30.2 Ni 5.3 Cu 9 Be 22.7 (abbreviated as ZT-A alloy, melting point 688 ° C), and the second phase is precipitated as Ti 61.5 Zr 36.4 Cu 2.1 solid solution (abbreviated as ⁇ ).
- the volume fraction of precipitated phase of ⁇ -Ti alloy in ZT-M alloy prepared under different cooling rate conditions remained unchanged with the cooling rate, about 50%.
- the results show that ZT-M amorphous composite has The characteristic of two-phase equilibrium solidification.
- the chemical compositions of the two equilibrium phases ⁇ -Ti and TiZr phases are determined separately;
- the matrix amorphous component Ti 32.8 Zr 30.2 Ni 5.3 Cu 9 Be 22.7 (ZT-A alloy) and the precipitated second phase component Ti 61.5 Zr 36.4 Cu 2.1 ( ⁇ -Ti alloy) solid solution respectively Melting alloy.
- the purity of the alloying element is selected to be ⁇ 99% wt.
- the ⁇ -Ti alloy was processed into a sheet having a thickness of 500 ⁇ m, and then the sheets were combined into a preform in the inset of Fig. 6, and the sheets were equidistant between each other at about 700 ⁇ m.
- the preform is placed in a stainless steel mold, and a component of ZT-A alloy is placed over the preform.
- the vacuum was evacuated to 5 ⁇ 10 -3 Pa, and the temperature was raised to 860 ° C.
- the ZT-A alloy was melted, passed through a high-purity argon atmosphere at atmospheric pressure, and then water quenched to obtain a layered structural amorphous composite material.
- the alloy structure of the amorphous composite material is shown in Fig. 6. It can be seen that the composite material has uniform structure, no other compounds are formed at the interface, and the interface is excellent.
- Example 2 The difference from Example 1 is that the nominal composition of the ⁇ -Ti alloy is processed into a "comb-like" preform having a "comb" thickness and a “backlash” width of about 300 ⁇ m.
- the preform was placed in a stainless steel mold and a ZT-A alloy was placed over the preform. Vacuuming to 5 ⁇ 10 -3 Pa, heating to 860 ° C, at this time ZT-A alloy has been melted, passed into high purity argon 2 atmospheres, held for 5 minutes, and then water quenched to obtain a layered amorphous composite .
- the alloy structure of the amorphous composite material is as shown in Fig. 7. It can be seen that the composite material has a uniform structure, no other compounds are formed at the interface, and the interface is excellent.
- the principle and method for preparing the amorphous composite material can be applied to other alloy systems, such as mixing and melting ZT-A alloy and Ti 6 Al 4 V, and obtaining a two-phase equilibrium alloy composition by solidification control.
- the amorphous composite structure is shown in Fig. 8.
- the matrix amorphous phase composition Ti 61.7 Zr 13.9 Cu 4.1 Al 5.5 Ni 2.4 V 2 Be 10.4 (abbreviated as ZD alloy), and the second phase composition is Ti 78.9 Zr 8.6 Al 7.5 V 2.8 Cu 1.6 Ni 0.6 (referred to as ⁇ -Ti alloy in this embodiment).
- the ZD alloy and the ⁇ -Ti alloy are respectively smelted, and the purity of the alloying element is selected to be ⁇ 99%wt.
- the ⁇ -Ti alloy was processed into a sheet having a thickness of 500 ⁇ m and a sheet having an equidistance between the sheets of about 500 ⁇ m.
- the preform was placed in a stainless steel mold, and a ZD alloy was placed over the preform. Vacuuming to 5 ⁇ 10 -3 Pa, heating to 830 °C, at this time ZD alloy has been melted, passed into high-purity argon at 2 atm, and kept for 5 minutes, then water quenched to obtain a layered amorphous composite. 9 is shown.
- the amorphous composite material has a uniform structure, no other compounds are formed at the interface, and the interface is excellent. This interface is very similar to the two-phase interface in endogenous amorphous alloy composites.
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Abstract
Description
本发明涉及非晶合金复合材料领域,具体提供了一种基于两相平衡特性的非晶复合材料的设计和制备方法。The invention relates to the field of amorphous alloy composite materials, and particularly provides a design and preparation method of an amorphous composite material based on two-phase equilibrium characteristics.
非晶复合材料由于其独特结构特征,使其具有特殊的性能,如高比强度、高耐磨性、高耐腐蚀性、独特的变形特性等。在航天材料、空间探索、国防工业和生物医学等领域具有广阔应用前景。非晶合金复合材料根据制备过程可分为两类:外加晶态相非晶合金复合材料和原位内生韧性晶态相非晶合金基复合材料(以下分别简称“外加相非晶复合材料”和“内生相非晶复合材料”)。例如:外加相非晶复合材料W纤维/Zr基非晶复合材料、SiC/Zr基非晶复合材料等,内生相非晶复合材料β-Ti/TiZr基相非晶复合材料、原位析出B2CuZr相/ZrCu基非晶复合材料等。Amorphous composites have special properties due to their unique structural characteristics, such as high specific strength, high wear resistance, high corrosion resistance, and unique deformation characteristics. It has broad application prospects in aerospace materials, space exploration, defense industry and biomedicine. Amorphous alloy composites can be divided into two types according to the preparation process: external crystalline phase amorphous alloy composites and in-situ endogenous toughness crystalline phase amorphous alloy matrix composites (hereinafter referred to as "additional phase amorphous composite materials" respectively) And "endogenous phase amorphous composites"). For example: external phase amorphous composite W fiber/Zr-based amorphous composite material, SiC/Zr-based amorphous composite material, endogenous phase amorphous composite material β-Ti/TiZr-based amorphous composite material, in-situ precipitation B2CuZr phase/ZrCu-based amorphous composite material.
外加相非晶复合材料具有第二相体积分数和结构形态可控的优点,但第二相与合金熔体在界面处易于发生强烈的交互作用,导致合金元素的扩散、界面反应,造成基体非晶的形成能力降低,同时恶化增强相的性能,非晶复合材料的性能不能充分发挥;内生复合材料具有两相界面结合好,力学性能优异的优点,但由于晶态相受合金成分和凝固过程制约,大多呈树枝晶或者颗粒状,晶态相体积分数和形态难以控制。因此,寻找非晶复合材料的设计新思路,能兼顾上述两类材料的优点并避免缺点,在基础理 论和实际应用方面都具有重要的意义。鉴于此,本发明将上述两类非晶复合材料的制备理念融合,充分发挥两者的优势,构筑新型非晶复合材料。The added phase amorphous composite material has the advantages of controllable volume fraction of the second phase and structural morphology, but the second phase and the alloy melt are prone to strong interaction at the interface, leading to diffusion of alloy elements and interfacial reaction, resulting in matrix non- The formation ability of the crystal is lowered, and the performance of the reinforcing phase is deteriorated. The performance of the amorphous composite material cannot be fully exerted; the endogenous composite material has the advantages of good two-phase interface bonding and excellent mechanical properties, but the crystalline phase is affected by the alloy composition and solidification. The process constraints are mostly dendritic or granular, and the volume fraction and morphology of the crystalline phase are difficult to control. Therefore, looking for a new design idea of amorphous composite materials, can take into account the advantages of the above two types of materials and avoid the disadvantages, in the basic Both the theory and the practical application have important significance. In view of this, the present invention combines the preparation concepts of the above two types of amorphous composite materials, and fully utilizes the advantages of both to construct a novel amorphous composite material.
发明内容Summary of the invention
本发明的目的在于提供一种基于非晶合金熔体与原位析出相之间的两相平衡特性设计制备的新型TiZr基非晶复合材料及其制备方法,该非晶合金复合材料兼具外加强化相非晶合金复合材料和内生晶态强化非晶合金复合材料的优点,界面结合好、结构形态可根据需求构筑。The object of the present invention is to provide a novel TiZr-based amorphous composite material designed and prepared based on the two-phase equilibrium characteristic between an amorphous alloy melt and an in-situ precipitation phase, and a preparation method thereof, the amorphous alloy composite material having both The advantages of strengthening phase amorphous alloy composites and endogenous crystalline strengthened amorphous alloy composites are good, the interface is well combined, and the structural form can be constructed according to requirements.
本发明具体提供一种结构可控TiZr基非晶复合材料的制备方法,其特征在于:首先确定TiZr基非晶复合材料两相平衡合金中基体非晶相(即TiZr基非晶相)化学成分和析出第二相化学成分,根据所得成分分别炼制合金,然后根据需要将按照析出第二相化学成分炼制的合金制成所需结构的预制体,并与按照基体非晶相化学成分炼制的合金一起置于模具中,利用压力浸渗方法制备非晶复合材料。该类非晶复合材料的构筑方法也适合于其它合金体系。The invention particularly provides a preparation method of a structure controllable TiZr-based amorphous composite material, which is characterized in that: firstly, the chemical composition of the matrix amorphous phase (ie TiZr-based amorphous phase) in the TiZr-based amorphous composite two-phase equilibrium alloy is determined. And precipitating the second phase chemical component, separately preparing the alloy according to the obtained component, and then, according to the need, preparing the alloy prepared according to the precipitation of the second phase chemical component into a preform of a desired structure, and chemically reacting with the amorphous phase according to the matrix The alloys were placed together in a mold, and an amorphous composite was prepared by a pressure infiltration method. The construction method of such amorphous composite materials is also suitable for other alloy systems.
本发明所述结构可控TiZr基非晶复合材料的制备方法,其特征在于,具体制备过程如下:The method for preparing a structure controllable TiZr-based amorphous composite material according to the present invention is characterized in that the specific preparation process is as follows:
(1)、TiZr基非晶复合材料两相平衡合金成分的确定:(1) Determination of the composition of the two-phase equilibrium alloy of TiZr-based amorphous composite material:
取TiZr基非晶复合材料两相平衡合金,分别测定基体非晶相和析出第二相的化学成分;或通过合金成分调整和制备凝固过程调控获得具有两相平衡特性的非晶复合材料,此时,该复合材料中两相的体积分数和成分随着冷却速率的变化保持不变,两相已达平衡,分别测定基体TiZr基非晶相 和析出第二相的化学成分(即对于不满足TiZr基非晶复合材料两相平衡合金特征的合金,需将其加热至合金固液两相区进行半固态处理,保温后得到TiZr基非晶复合材料两相平衡合金);Taking a two-phase equilibrium alloy of TiZr-based amorphous composite material, respectively determining the chemical composition of the amorphous phase of the matrix and the precipitation of the second phase; or obtaining an amorphous composite material having a two-phase equilibrium property by adjusting the alloy composition and preparing the solidification process, When the volume fraction and composition of the two phases in the composite remain unchanged with the change of cooling rate, the two phases have reached equilibrium, and the matrix TiZr-based amorphous phase is determined separately. And the chemical composition of the second phase is precipitated (that is, for the alloy which does not satisfy the characteristics of the two-phase equilibrium alloy of the TiZr-based amorphous composite material, it is heated to the solid-liquid two-phase region of the alloy for semi-solid treatment, and TiZr-based amorphous is obtained after the heat preservation. Composite two-phase equilibrium alloy);
(2)、按两平衡相的成分分别炼制合金;(2) refining the alloy according to the components of the two equilibrium phases;
(3)根据实际应用将按照析出第二相化学成分炼制的合金制成所需结构的预制体;将该预制体和按照基体非晶相化学成分炼制的合金一起放入模具中;抽真空1×10-1~1×10-4Pa,加热至按照基体非晶相化学成分炼制的合金熔点以上,充入惰性气体,在惰性气体压力下使其浸渗入析出第二相合金预制体中,保温,水淬,得到所需不同结构的TiZr基非晶复合材料两相平衡合金。(3) preparing a preform of the desired structure according to the actual application, and preparing the preform according to the chemical composition of the second phase; placing the preform together with the alloy refined according to the chemical composition of the matrix amorphous phase;
本发明所述结构可控TiZr基非晶复合材料的制备方法,其特征在于:所述基体非晶相的化学成分为Ti32.8Zr30.2Ni5.3Cu9Be22.7,析出第二相的化学成分为Ti61.5Zr36.4Cu2.1。通过合金成分调整,如Ti-Zr-Cu-Ni(Fe或Co)-Be,或将Ti-6Al-4V合金等加入到TiZr基非晶合金中,然后结合制备过程中调控制备获得具有两相平衡的原位内生TiZr基非晶复合材料。The method for preparing a structure controllable TiZr-based amorphous composite material according to the present invention is characterized in that: the chemical composition of the amorphous phase of the matrix is Ti 32.8 Zr 30.2 Ni 5.3 Cu 9 Be 22.7 , and the chemical composition of the second phase is Ti 61.5 Zr 36.4 Cu 2.1 . By alloy composition adjustment, such as Ti-Zr-Cu-Ni (Fe or Co)-Be, or Ti-6Al-4V alloy, etc., added to the TiZr-based amorphous alloy, and then combined with the preparation process to obtain two phases Balanced in-situ endogenous TiZr-based amorphous composites.
本发明所述结构可控TiZr基非晶复合材料的制备方法,其特征在于:抽真空后,加热至50~300℃,充入氩气1~5大气压,保温时间为0-30min。The method for preparing the structure controllable TiZr-based amorphous composite material is characterized in that: after vacuuming, heating to 50-300 ° C, charging
本发明所述结构可控TiZr基非晶复合材料的制备方法,其特征在于:将析出第二相合金预制体与基体非晶合金一起置于模具中时,基体非晶合金需置于析出第二相合金预制体上方。The method for preparing a structure-controllable TiZr-based amorphous composite material according to the present invention is characterized in that: when a second phase alloy preform is deposited in a mold together with a matrix amorphous alloy, the matrix amorphous alloy is placed in a precipitation stage. Above the two-phase alloy preform.
本发明所述结构可控TiZr基非晶复合材料的制备方法,其特征在于:所述预制体可以为片层状、纤维状、网状或多孔状等。 The method for preparing a structure-controllable TiZr-based amorphous composite material according to the present invention is characterized in that the preform may be in the form of a sheet, a fiber, a mesh or a porous.
本发明所述方法制备的TiZr基非晶复合材料,其特征在于:该材料为TiZr基非晶复合材料两相平衡合金,任意i组元在非晶合金熔体中的化学势等于其在析出第二相中的化学势,即组元在非晶合金熔体和析出第二相之间的扩散达到动态平衡。由于析出第二相是在合金熔体凝固过程中析出的,其与基体非晶相具有较好的润湿性;两平衡相之间界面结合好,且界面处无其它析出相形成。The TiZr-based amorphous composite material prepared by the method of the invention is characterized in that the material is a two-phase equilibrium alloy of TiZr-based amorphous composite material, and the chemical potential of any i component in the amorphous alloy melt is equal to its precipitation. The chemical potential in the second phase, ie The diffusion of the component between the amorphous alloy melt and the precipitated second phase reaches a dynamic equilibrium. Since the precipitated second phase precipitates during the solidification of the alloy melt, it has good wettability with the matrix amorphous phase; the interface between the two equilibrium phases is well combined, and no other precipitated phase is formed at the interface.
本发明所述TiZr基非晶复合材料,其特征在于:所述TiZr基非晶复合材料在制备过程中随冷却速率的变化(如冷却速率的降低或浇铸尺寸的增加),复合材料中基体非晶相和析出第二相的化学成分和体积分数保持不变。The TiZr-based amorphous composite material of the present invention is characterized in that the TiZr-based amorphous composite material changes with a cooling rate during the preparation process (such as a decrease in cooling rate or an increase in casting size), and a matrix in the composite material is not The chemical composition and volume fraction of the crystalline phase and the precipitated second phase remain unchanged.
下面以Ti45.7Zr33.0Ni3.0Cu5.8Be12.5合金为例,本发明所述制备方法主要分为两步:Taking Ti 45.7 Zr 33.0 Ni 3.0 Cu 5.8 Be 12.5 alloy as an example, the preparation method of the present invention is mainly divided into two steps:
第一步:确定TiZr基非晶复合材料两相平衡合金成分The first step: determining the composition of the two-phase equilibrium alloy of TiZr-based amorphous composite
通过调整Ti-Zr-Ni-Cu-Be非晶复合材料的合金成分,结合制备凝固过程调控研究,获得了具有两相平衡特性的非晶合金内生复合材料Ti45.7Zr33.0Ni3.0Cu5.8Be12.5(简称为ZT-M合金),如图1所示,基体非晶成分为Ti32.8Zr30.2Ni5.3Cu9Be22.7(简称为ZT-A合金),析出第二相为Ti61.5Zr36.4Cu2.1固溶体(简称为β-Ti合金),β-Ti相的熔点高于TiZr基非晶相。By adjusting the alloy composition of Ti-Zr-Ni-Cu-Be amorphous composites and combining the preparation of solidification process, an amorphous alloy endogenous composite Ti 45.7 Zr 33.0 Ni 3.0 Cu 5.8 Be with two-phase equilibrium characteristics was obtained. 12.5 (referred to as ZT-M alloy), as shown in Figure 1, the matrix amorphous component is Ti 32.8 Zr 30.2 Ni 5.3 Cu 9 Be 22.7 (referred to as ZT-A alloy), and the second phase is Ti 61.5 Zr 36.4 Cu 2.1 Solid solution (abbreviated as β-Ti alloy), the melting point of the β-Ti phase is higher than that of the TiZr-based amorphous phase.
图2为ZT-M合金铜模浇注不同直径棒材(不同冷却速率)芯部和不同质量纽扣锭横截面的XRD衍射谱,表明不同冷速条件下制备的ZT-M合金结构为β-Ti/TiZr基非晶复合材料,结构相同。Fig. 2 is the XRD diffraction spectrum of the cross section of the core and different mass button ingots of different diameter bars (different cooling rate) cast by ZT-M alloy copper mold, which shows that the ZT-M alloy structure prepared under different cooling conditions is β-Ti /TiZr-based amorphous composite material with the same structure.
图3.为不同冷却速率条件下制备的ZT-M合金结构图(图中由左至右由 上到下依次为Φ2mm、Φ5mm、Φ8mm、Φ15mm、15g和120g),经分析β-Ti合金析出相体积分数随着冷却速率的变化基本保持不变,约为50%,两相已达平衡(请见表1)。Figure 3. Schematic diagram of ZT-M alloy prepared for different cooling rates (from left to right in the figure) From top to bottom, Φ2mm, Φ5mm, Φ8mm, Φ15mm, 15g and 120g), the volume fraction of precipitated phase of β-Ti alloy is basically unchanged with the change of cooling rate, about 50%, and the two phases have reached equilibrium. Please see Table 1).
表1.不同冷却速率条件下ZT-M合金中析出相体积分数Table 1. Precipitated phase volume fraction in ZT-M alloy at different cooling rates
上述结果表明,ZT-M非晶复合材料具有两相平衡凝固的特性。鉴于ZT-M合金这种特殊的凝固组织,我们提出了两相平衡非晶合金内生复合材料概念,并且建立了相应的两相平衡非晶合金内生复合材料凝固过程。The above results show that the ZT-M amorphous composite has the characteristics of two-phase equilibrium solidification. In view of the special solidification structure of ZT-M alloy, we propose a two-phase equilibrium amorphous alloy endogenous composite material concept, and establish a corresponding two-phase equilibrium amorphous alloy endogenous composite solidification process.
ZT-M合金熔体在一定冷却速率条件下凝固会先后经历Tl、Tn、Te和Tg四个特征温度,如图4所示。这四个特征温度分别对应β-Ti相晶核理论析出温度、β-Ti相晶核实际析出温度、β-Ti相与剩余液相的两相平衡温度和剩余液体的玻璃化转变温度。两相平衡非晶合金内生复合材料在其合金熔体凝固过程中:①当温度低于β-Ti晶核理论上析出温度Tl后,合金熔体便进入析出β-Ti相的孕育阶段,此时析出β-Ti相可以降低熔体的Gibbs自由能。但是由于较快的冷却速度造成的过冷效应,熔体中的β-Ti相小晶核尺寸大部分都小于晶核稳定存在的临界尺寸,β-Ti相尚未析出。②随着合金熔体继续冷却到达Tn温度,β-Ti晶核尺寸大于稳定存在的临界尺寸,此时较大的过冷度导致β-Ti相晶核大量析出。随着过冷度增大,熔体更倾向于β-Ti晶核的长大。另一方面,由于合金熔体温度很高,原子在熔液中的扩散和 传输非常容易,这使得在各组元化学势之差驱动下的3-Ti相长大过程非常迅速。③随着β-Ti相的生长,其体积分数会逐渐增加,剩余熔液和β-Ti相的化学成分也会发生明显变化,这导致各种组元在两相中的化学势之差趋近于零。当熔体冷至Te温度时,各种组元在β-Ti相和剩余液相的化学势相等,即β-Ti相的化学成分和体积分数不再发生变化。继续降温时,由于Gibbs-Thomson效应,3-Ti相会在其与过冷液相之间界面能的驱动下进行熟化过程,导致小颗粒消失,大颗粒继续长大,这个过程中β-Ti相的体积分数和化学成分几乎保持不变。④当合金温度降至Tg时,剩余过冷液相经过玻璃化转变成为非晶合金固体,合金组织被冻结至室温。The solidification of the ZT-M alloy melt at a certain cooling rate will experience four characteristic temperatures of T l , T n , T e and T g , as shown in Fig. 4 . The four characteristic temperatures correspond to the theoretical precipitation temperature of the β-Ti phase nucleus, the actual precipitation temperature of the β-Ti phase nucleus, the two-phase equilibrium temperature of the β-Ti phase and the remaining liquid phase, and the glass transition temperature of the remaining liquid. Two-phase equilibrium amorphous alloy endogenous composite material in the solidification process of its alloy melt: 1 When the temperature is lower than the theoretical precipitation temperature T l of β-Ti crystal nucleus, the alloy melt enters the inoculation stage of precipitation β-Ti phase At this time, the precipitation of the β-Ti phase can lower the Gibbs free energy of the melt. However, due to the supercooling effect caused by the faster cooling rate, the size of the small crystal nucleus of the β-Ti phase in the melt is mostly smaller than the critical size in which the crystal nucleus is stable, and the β-Ti phase has not yet precipitated. 2 As the alloy melt continues to cool to the temperature of T n , the size of the β-Ti nucleus is larger than the critical size of the stable existence. At this time, the large degree of subcooling causes a large amount of nucleation of the β-Ti phase. As the degree of subcooling increases, the melt tends to grow larger in the β-Ti nucleus. On the other hand, due to the high temperature of the alloy melt, the diffusion and transport of atoms in the melt is very easy, which makes the 3-Ti phase growth process driven by the difference in chemical potential of each component very rapid. 3 With the growth of β-Ti phase, the volume fraction will gradually increase, and the chemical composition of the remaining melt and β-Ti phase will also change significantly, which leads to the difference of chemical potentials of various components in the two phases. Nearly zero. When the melt is cooled to a temperature T e, the chemical potential of the various components of the β-Ti phase and the remaining liquid phase are equal, i.e., The chemical composition and volume fraction of the β-Ti phase no longer change. When the temperature continues to decrease, due to the Gibbs-Thomson effect, the 3-Ti phase undergoes a ripening process driven by the interfacial energy between it and the supercooled liquid phase, causing the small particles to disappear and the large particles to continue to grow. In this process, β-Ti The volume fraction and chemical composition of the phase remain almost unchanged. 4 When the alloy temperature drops to T g , the remaining supercooled liquid phase undergoes vitrification to become an amorphous alloy solid, and the alloy structure is frozen to room temperature.
非晶合金内生复合材料是两相平衡复合材料的判据是Te>Tg,也即在剩余液相玻璃化转变冻结之前,两相能够达到平衡。该类非晶复合材料的构筑方法也适合于其它合金体系。The criterion for the amorphous alloy endogenous composite material is a two-phase equilibrium composite material, T e >T g , that is, the two phases can reach equilibrium before the residual liquid phase glass transition is frozen. The construction method of such amorphous composite materials is also suitable for other alloy systems.
第二步:结构可控TiZr基非晶复合材料的构筑Step 2: Construction of Structure-Controllable TiZr-Based Amorphous Composites
根据两相平衡内生复合材料获得的TiZr基非晶合金和β-Ti合金具有一种非常特殊的共存特性,为设计制备非晶复合材料奠定了基础。基于此设计制备非晶复合材料。具体步骤如下:The TiZr-based amorphous alloy and the β-Ti alloy obtained from the two-phase equilibrium endogenous composite have a very special coexistence property, which lays a foundation for the design and preparation of amorphous composite materials. An amorphous composite material is prepared based on this design. Specific steps are as follows:
(1)测定ZT-M非晶复合材料中两平衡相β-Ti和基体TiZr基非晶相的化学成分,按两平衡相β-Ti和TiZr非晶相成分分别炼制合金。基体非晶成分Ti32.8Zr30.2Ni5.3Cu9Be22.7(ZT-A合金,熔点为688℃)和析出第二相成分Ti61.5Zr36.4Cu2.1固溶体(β-Ti合金,熔点为1430℃),选择合金元素的纯度≥99%wt。(1) The chemical composition of the two equilibrium phase β-Ti and the matrix TiZr-based amorphous phase in the ZT-M amorphous composite material was determined, and the alloy was separately refined according to the two equilibrium phase β-Ti and TiZr amorphous phase components. Matrix amorphous component Ti 32.8 Zr 30.2 Ni 5.3 Cu 9 Be 22.7 (ZT-A alloy, melting point 688 ° C) and precipitated second phase component Ti 61.5 Zr 36.4 Cu 2.1 solid solution (β-Ti alloy, melting point 1430 ° C), The purity of the alloying element is selected to be ≥99% wt.
(2)根据应用需求将β-Ti制备成所需结构,如:片层状、纤维状、网 状、多孔状等不同结构形态的预制体,如图5所示。(2) According to the application requirements, β-Ti is prepared into the desired structure, such as: lamellar, fibrous, net A preform having a different structural form such as a porous shape or a porous shape is shown in FIG.
(3)将不同结构形态的β-Ti预制体和TiZr基非晶合金置于模具中,利用压力浸渗方法制备非晶复合材料,即:抽真空至1×10-1~1×10-4Pa,加热至TiZr基非晶合金熔点以上(50~300℃为宜,也可高于300℃)、并在高纯氩气压力下(1~5大气压)使其浸渗入β-Ti合金预制体中,保温一定时间(1~30分钟为宜)后水淬,得到所需不同结构非晶复合材料。(3) The β-Ti preform and TiZr-based amorphous alloy with different structural forms are placed in a mold, and the amorphous composite material is prepared by pressure infiltration method, that is, vacuuming to 1×10 -1 to 1×10 - 4 Pa, heated to above the melting point of TiZr-based amorphous alloy (50-300 ° C is preferable, also higher than 300 ° C), and impregnated into β-Ti alloy under high purity argon pressure (1 to 5 atm) In the preform, the water is quenched after being kept for a certain period of time (1 to 30 minutes), and the desired amorphous composite material of different structure is obtained.
本发明具有以下优点:The invention has the following advantages:
本发明所述新型非晶合金复合材料兼具外加强化相非晶合金复合材料和内生晶态强化相非晶复合材料的优点:具有外加相非晶复合材料中第二相体积分数和结构形态可控的优点,也保持了内生相非晶复合材料中两相界面结合好的优点。并且可以根据实际应用需求,设计第二相结构形态和体积分数,也可以设计成复杂结构零部件;界面结构与内生复合材料相同,界面结合匹配好,性能优异。The novel amorphous alloy composite material of the invention has the advantages of externally strengthened phase amorphous alloy composite material and endogenous crystalline strengthened phase amorphous composite material: volume fraction and structure morphology of the second phase in the external phase amorphous composite material The controllable advantages also maintain the advantages of the two-phase interface combination in the endogenous phase amorphous composite. And according to the actual application requirements, the second phase structure shape and volume fraction can be designed, and can also be designed into complex structural components; the interface structure is the same as the endogenous composite material, the interface combination is good, and the performance is excellent.
图1.ZT-M合金铸态组织:(a)铸态组织的TEM明场相;(b)析出相与基体非晶相界面HRTEM,插图为对应区域的SEAD图谱。Figure 1. ZT-M alloy as-cast microstructure: (a) TEM bright field phase of as-cast microstructure; (b) HRTEM interface of precipitated phase and matrix amorphous phase, the inset is the SEAD map of the corresponding region.
图2.ZT-M合金不同凝固条件下的XRD衍射谱。Figure 2. XRD diffraction spectrum of ZT-M alloy under different solidification conditions.
图3.不同冷却速率条件下(表1)ZT-M合金组织结构。Figure 3. Schematic structure of ZT-M alloy under different cooling rate conditions (Table 1).
图4.两相平衡非晶内生复合材料凝固过程示意图。Figure 4. Schematic diagram of the solidification process of a two-phase equilibrium amorphous endogenous composite.
图5.非晶复合材料结构设计示意图。Figure 5. Schematic diagram of the structural design of an amorphous composite.
图6.860℃保温0分钟非晶复合材料形貌(插图中为预制体形状)。 Figure 6. The appearance of the amorphous composite material at 0860 ° C for 0 minutes (in the illustration is the shape of the preform).
图7.860℃保温5分钟非晶复合材料形貌。Figure 7. The morphology of the amorphous composite was held at 7.860 ° C for 5 minutes.
图8.ZT-A与Ti6Al4V混合成分铸态组织。Figure 8. As-cast microstructure of ZT-A and Ti 6 Al 4 V mixed components.
图9.830℃保温5分钟非晶复合材料形貌。The morphology of the amorphous composite was maintained at 9.830 ° C for 5 minutes.
实施例1Example 1
一、TiZr基非晶复合材料两相平衡合金成分的确定:1. Determination of the composition of two-phase equilibrium alloy of TiZr-based amorphous composite material:
具有两相平衡特性的非晶合金内生复合材料为Ti45.7Zr33.0Ni3.0Cu5.8Be12.5(简称为ZT-M合金)。如图1所示,基体非晶成分为Ti32.8Zr30.2Ni5.3Cu9Be22.7(简称为ZT-A合金,熔点688℃),析出第二相为Ti61.5Zr36.4Cu2.1固溶体(简称为β-Ti合金,熔点为1430℃)。经测试不同冷却速率条件下制备的ZT-M合金中β-Ti合金析出相体积分数随着冷却速率的变化基本保持不变,约为50%,该结果表明,ZT-M非晶复合材料具有两相平衡凝固的特性。分别测定两平衡相β-Ti和TiZr相的化学成分;The amorphous alloy endogenous composite material having two-phase equilibrium characteristics is Ti 45.7 Zr 33.0 Ni 3.0 Cu 5.8 Be 12.5 (referred to as ZT-M alloy). As shown in Fig. 1, the matrix amorphous component is Ti 32.8 Zr 30.2 Ni 5.3 Cu 9 Be 22.7 (abbreviated as ZT-A alloy, melting point 688 ° C), and the second phase is precipitated as Ti 61.5 Zr 36.4 Cu 2.1 solid solution (abbreviated as β). -Ti alloy, melting point of 1430 ° C). The volume fraction of precipitated phase of β-Ti alloy in ZT-M alloy prepared under different cooling rate conditions remained unchanged with the cooling rate, about 50%. The results show that ZT-M amorphous composite has The characteristic of two-phase equilibrium solidification. The chemical compositions of the two equilibrium phases β-Ti and TiZr phases are determined separately;
二、结构可控TiZr基非晶复合材料的构筑:Second, the structure of the structure controllable TiZr-based amorphous composite material:
(1)、按ZT-M合金中基体非晶成分Ti32.8Zr30.2Ni5.3Cu9Be22.7(ZT-A合金)和析出第二相成分Ti61.5Zr36.4Cu2.1(β-Ti合金)固溶体分别熔炼合金。选择合金元素的纯度≥99%wt。(1) According to the ZT-M alloy, the matrix amorphous component Ti 32.8 Zr 30.2 Ni 5.3 Cu 9 Be 22.7 (ZT-A alloy) and the precipitated second phase component Ti 61.5 Zr 36.4 Cu 2.1 (β-Ti alloy) solid solution respectively Melting alloy. The purity of the alloying element is selected to be ≥99% wt.
(2)、将β-Ti合金加工成厚度为500μm的薄片,然后将薄片组合成图6插图中的预制体,片层之间等距离约为700μm。(2) The β-Ti alloy was processed into a sheet having a thickness of 500 μm, and then the sheets were combined into a preform in the inset of Fig. 6, and the sheets were equidistant between each other at about 700 μm.
(3)、将此预制体置于不锈钢模具中,并在预制体上方放置成分为ZT-A合金。抽真空至5×10-3Pa,加热升温至860℃,此时ZT-A合金已经熔化, 通入高纯氩气2大气压,然后水淬,获得层状结构非晶复合材料。该非晶复合材料的合金组织结构如图6所示,可见复合材料组织均匀,界面处无其它化合物生成,界面结合优异。(3) The preform is placed in a stainless steel mold, and a component of ZT-A alloy is placed over the preform. The vacuum was evacuated to 5 × 10 -3 Pa, and the temperature was raised to 860 ° C. At this time, the ZT-A alloy was melted, passed through a high-purity argon atmosphere at atmospheric pressure, and then water quenched to obtain a layered structural amorphous composite material. The alloy structure of the amorphous composite material is shown in Fig. 6. It can be seen that the composite material has uniform structure, no other compounds are formed at the interface, and the interface is excellent.
实施例2Example 2
与实施例1的不同之处在于,将名义成分为β-Ti合金加工成“梳子状”预制体,“梳齿”厚度和“齿隙”宽度都约为300μm。将此预制体置于不锈钢模具中,并在预制体上方放置ZT-A合金。抽真空至5×10-3Pa,加热升温至860℃,此时ZT-A合金已经熔化,通入高纯氩气2大气压,保温5分钟,然后水淬,获得层状结构非晶复合材料。该非晶复合材料的合金结构如图7所示,可见复合材料组织均匀,界面处无其它化合物生成,界面结合优异。The difference from Example 1 is that the nominal composition of the β-Ti alloy is processed into a "comb-like" preform having a "comb" thickness and a "backlash" width of about 300 μm. The preform was placed in a stainless steel mold and a ZT-A alloy was placed over the preform. Vacuuming to 5×10 -3 Pa, heating to 860 ° C, at this time ZT-A alloy has been melted, passed into
实施例3Example 3
该非晶复合材料制备原理和方法可应用于其它合金体系,如将ZT-A合金和Ti6Al4V混合熔化,通过凝固控制获得两相平衡合金成分。非晶复合材料结构如图8所示,基体非晶相成分Ti61.7Zr13.9Cu4.1Al5.5Ni2.4V2Be10.4(简称为ZD合金),析出第二相成分为Ti78.9Zr8.6Al7.5V2.8Cu1.6Ni0.6(本实施例中简称β-Ti合金)。The principle and method for preparing the amorphous composite material can be applied to other alloy systems, such as mixing and melting ZT-A alloy and Ti 6 Al 4 V, and obtaining a two-phase equilibrium alloy composition by solidification control. The amorphous composite structure is shown in Fig. 8. The matrix amorphous phase composition Ti 61.7 Zr 13.9 Cu 4.1 Al 5.5 Ni 2.4 V 2 Be 10.4 (abbreviated as ZD alloy), and the second phase composition is Ti 78.9 Zr 8.6 Al 7.5 V 2.8 Cu 1.6 Ni 0.6 (referred to as β-Ti alloy in this embodiment).
分别熔炼ZD合金与β-Ti合金,选择合金元素的纯度≥99%wt。The ZD alloy and the β-Ti alloy are respectively smelted, and the purity of the alloying element is selected to be ≥99%wt.
将β-Ti合金加工成厚度为500μm薄片,片层之间等距离约为500μm的预制体,将此预制体置于不锈钢模具中,并在预制体上方放置ZD合金。抽真空至5×10-3Pa,加热升温至830℃,此时ZD合金已经熔化,通入高纯氩 气2大气压,保温5分钟后水淬,获得层状结构非晶复合材料,如图9所示。该非晶复合材料组织均匀,界面处无其它化合物生成,界面结合优异。这种界面非常类似于内生非晶合金复合材料中的两相界面。The β-Ti alloy was processed into a sheet having a thickness of 500 μm and a sheet having an equidistance between the sheets of about 500 μm. The preform was placed in a stainless steel mold, and a ZD alloy was placed over the preform. Vacuuming to 5×10 -3 Pa, heating to 830 °C, at this time ZD alloy has been melted, passed into high-purity argon at 2 atm, and kept for 5 minutes, then water quenched to obtain a layered amorphous composite. 9 is shown. The amorphous composite material has a uniform structure, no other compounds are formed at the interface, and the interface is excellent. This interface is very similar to the two-phase interface in endogenous amorphous alloy composites.
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。 The above embodiments are merely illustrative of the technical concept and the features of the present invention, and the purpose of the present invention is to enable those skilled in the art to understand the present invention and to implement the present invention, and the scope of the present invention is not limited thereto. Equivalent variations or modifications made in accordance with the spirit of the invention are intended to be included within the scope of the invention.
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| CN107385365B (en) * | 2017-06-26 | 2020-03-31 | 中国科学院金属研究所 | Ti-Zr-Cu-Be quaternary amorphous composite material with work hardening capacity and preparation method thereof |
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