WO2015093299A1 - Coating agent and laminate - Google Patents
Coating agent and laminate Download PDFInfo
- Publication number
- WO2015093299A1 WO2015093299A1 PCT/JP2014/082103 JP2014082103W WO2015093299A1 WO 2015093299 A1 WO2015093299 A1 WO 2015093299A1 JP 2014082103 W JP2014082103 W JP 2014082103W WO 2015093299 A1 WO2015093299 A1 WO 2015093299A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- resin
- polyol
- coating agent
- meth
- acrylate
- Prior art date
Links
- 239000011248 coating agent Substances 0.000 title claims abstract description 96
- 150000003077 polyols Chemical class 0.000 claims abstract description 73
- 238000000576 coating method Methods 0.000 claims abstract description 55
- 229920005989 resin Polymers 0.000 claims abstract description 52
- 239000011347 resin Substances 0.000 claims abstract description 52
- 239000000203 mixture Substances 0.000 claims abstract description 49
- 229920005862 polyol Polymers 0.000 claims abstract description 47
- 125000003118 aryl group Chemical group 0.000 claims abstract description 46
- 239000003822 epoxy resin Substances 0.000 claims abstract description 43
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 43
- 229920002803 thermoplastic polyurethane Polymers 0.000 claims abstract description 40
- 229920001567 vinyl ester resin Polymers 0.000 claims abstract description 30
- 239000003431 cross linking reagent Substances 0.000 claims abstract description 28
- 150000001875 compounds Chemical class 0.000 claims abstract description 27
- 239000011342 resin composition Substances 0.000 claims abstract description 26
- 239000005056 polyisocyanate Substances 0.000 claims abstract description 21
- 229920001228 polyisocyanate Polymers 0.000 claims abstract description 21
- 239000002253 acid Substances 0.000 claims abstract description 20
- 239000012736 aqueous medium Substances 0.000 claims abstract description 13
- 239000000758 substrate Substances 0.000 claims description 39
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 26
- 229920005906 polyester polyol Polymers 0.000 claims description 13
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 claims description 11
- 229920003986 novolac Polymers 0.000 claims description 11
- 125000002947 alkylene group Chemical group 0.000 claims description 10
- 150000001718 carbodiimides Chemical class 0.000 claims description 10
- 239000002245 particle Substances 0.000 claims description 10
- 239000000178 monomer Substances 0.000 claims description 8
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 7
- 229930185605 Bisphenol Natural products 0.000 claims description 7
- 238000001035 drying Methods 0.000 claims description 6
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 5
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 5
- VPKDCDLSJZCGKE-UHFFFAOYSA-N carbodiimide group Chemical group N=C=N VPKDCDLSJZCGKE-UHFFFAOYSA-N 0.000 claims description 4
- 239000000463 material Substances 0.000 abstract description 27
- 239000000126 substance Substances 0.000 abstract description 13
- 230000015572 biosynthetic process Effects 0.000 abstract description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 90
- 239000010408 film Substances 0.000 description 65
- -1 polyethylene terephthalate Polymers 0.000 description 44
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 29
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 21
- 238000002360 preparation method Methods 0.000 description 20
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 18
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 18
- 230000000052 comparative effect Effects 0.000 description 18
- 239000004925 Acrylic resin Substances 0.000 description 15
- 238000000034 method Methods 0.000 description 14
- 238000004519 manufacturing process Methods 0.000 description 13
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 11
- 229920006267 polyester film Polymers 0.000 description 11
- 238000002156 mixing Methods 0.000 description 10
- 239000003054 catalyst Substances 0.000 description 9
- 238000011156 evaluation Methods 0.000 description 9
- 239000003960 organic solvent Substances 0.000 description 9
- 229920000139 polyethylene terephthalate Polymers 0.000 description 9
- 239000005020 polyethylene terephthalate Substances 0.000 description 9
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 8
- 229920003023 plastic Polymers 0.000 description 8
- 239000004033 plastic Substances 0.000 description 8
- 125000001931 aliphatic group Chemical group 0.000 description 7
- 125000000129 anionic group Chemical group 0.000 description 7
- 125000003700 epoxy group Chemical group 0.000 description 7
- 238000005886 esterification reaction Methods 0.000 description 7
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 7
- 239000012788 optical film Substances 0.000 description 7
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 6
- 239000004593 Epoxy Substances 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 6
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 6
- 150000007514 bases Chemical class 0.000 description 6
- 239000003999 initiator Substances 0.000 description 6
- 230000001678 irradiating effect Effects 0.000 description 6
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 6
- 238000006116 polymerization reaction Methods 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- 229920000178 Acrylic resin Polymers 0.000 description 5
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 5
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 5
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 5
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 5
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 5
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 5
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 5
- 229920000728 polyester Polymers 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 5
- 150000005846 sugar alcohols Polymers 0.000 description 5
- 238000003786 synthesis reaction Methods 0.000 description 5
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 4
- 239000005058 Isophorone diisocyanate Substances 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 4
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 4
- 150000008065 acid anhydrides Chemical class 0.000 description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 4
- 239000007809 chemical reaction catalyst Substances 0.000 description 4
- 230000032050 esterification Effects 0.000 description 4
- 150000002148 esters Chemical class 0.000 description 4
- 239000003112 inhibitor Substances 0.000 description 4
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 4
- 239000004973 liquid crystal related substance Substances 0.000 description 4
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 4
- 230000003287 optical effect Effects 0.000 description 4
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 4
- 239000003504 photosensitizing agent Substances 0.000 description 4
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 4
- 229920000515 polycarbonate Polymers 0.000 description 4
- 239000004417 polycarbonate Substances 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- 229920001451 polypropylene glycol Polymers 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 4
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 3
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 3
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 3
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 229930003836 cresol Natural products 0.000 description 3
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- 239000012948 isocyanate Substances 0.000 description 3
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 3
- 125000005702 oxyalkylene group Chemical group 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 3
- QNODIIQQMGDSEF-UHFFFAOYSA-N (1-hydroxycyclohexyl)-phenylmethanone Chemical compound C=1C=CC=CC=1C(=O)C1(O)CCCCC1 QNODIIQQMGDSEF-UHFFFAOYSA-N 0.000 description 2
- NNOZGCICXAYKLW-UHFFFAOYSA-N 1,2-bis(2-isocyanatopropan-2-yl)benzene Chemical compound O=C=NC(C)(C)C1=CC=CC=C1C(C)(C)N=C=O NNOZGCICXAYKLW-UHFFFAOYSA-N 0.000 description 2
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 2
- ZDQNWDNMNKSMHI-UHFFFAOYSA-N 1-[2-(2-prop-2-enoyloxypropoxy)propoxy]propan-2-yl prop-2-enoate Chemical compound C=CC(=O)OC(C)COC(C)COCC(C)OC(=O)C=C ZDQNWDNMNKSMHI-UHFFFAOYSA-N 0.000 description 2
- 239000012956 1-hydroxycyclohexylphenyl-ketone Substances 0.000 description 2
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 description 2
- PTBDIHRZYDMNKB-UHFFFAOYSA-N 2,2-Bis(hydroxymethyl)propionic acid Chemical compound OCC(C)(CO)C(O)=O PTBDIHRZYDMNKB-UHFFFAOYSA-N 0.000 description 2
- IMSODMZESSGVBE-UHFFFAOYSA-N 2-Oxazoline Chemical compound C1CN=CO1 IMSODMZESSGVBE-UHFFFAOYSA-N 0.000 description 2
- ICSNLGPSRYBMBD-UHFFFAOYSA-N 2-aminopyridine Chemical compound NC1=CC=CC=N1 ICSNLGPSRYBMBD-UHFFFAOYSA-N 0.000 description 2
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229920002799 BoPET Polymers 0.000 description 2
- 229920002284 Cellulose triacetate Polymers 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 2
- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical compound C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- ALQSHHUCVQOPAS-UHFFFAOYSA-N Pentane-1,5-diol Chemical compound OCCCCCO ALQSHHUCVQOPAS-UHFFFAOYSA-N 0.000 description 2
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- 239000004721 Polyphenylene oxide Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- NNLVGZFZQQXQNW-ADJNRHBOSA-N [(2r,3r,4s,5r,6s)-4,5-diacetyloxy-3-[(2s,3r,4s,5r,6r)-3,4,5-triacetyloxy-6-(acetyloxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6s)-4,5,6-triacetyloxy-2-(acetyloxymethyl)oxan-3-yl]oxyoxan-2-yl]methyl acetate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](OC(C)=O)[C@H]1OC(C)=O)O[C@H]1[C@@H]([C@@H](OC(C)=O)[C@H](OC(C)=O)[C@@H](COC(C)=O)O1)OC(C)=O)COC(=O)C)[C@@H]1[C@@H](COC(C)=O)O[C@@H](OC(C)=O)[C@H](OC(C)=O)[C@H]1OC(C)=O NNLVGZFZQQXQNW-ADJNRHBOSA-N 0.000 description 2
- ISSDFLKUSQAECW-UHFFFAOYSA-N acetic acid;pyrrole-2,5-dione Chemical compound CC(O)=O.O=C1NC(=O)C=C1 ISSDFLKUSQAECW-UHFFFAOYSA-N 0.000 description 2
- 239000002390 adhesive tape Substances 0.000 description 2
- 239000001361 adipic acid Substances 0.000 description 2
- 235000011037 adipic acid Nutrition 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 125000002723 alicyclic group Chemical group 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- JFCQEDHGNNZCLN-UHFFFAOYSA-N anhydrous glutaric acid Natural products OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 description 2
- HIFVAOIJYDXIJG-UHFFFAOYSA-N benzylbenzene;isocyanic acid Chemical class N=C=O.N=C=O.C=1C=CC=CC=1CC1=CC=CC=C1 HIFVAOIJYDXIJG-UHFFFAOYSA-N 0.000 description 2
- 230000001588 bifunctional effect Effects 0.000 description 2
- MQDJYUACMFCOFT-UHFFFAOYSA-N bis[2-(1-hydroxycyclohexyl)phenyl]methanone Chemical compound C=1C=CC=C(C(=O)C=2C(=CC=CC=2)C2(O)CCCCC2)C=1C1(O)CCCCC1 MQDJYUACMFCOFT-UHFFFAOYSA-N 0.000 description 2
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- JGFBRKRYDCGYKD-UHFFFAOYSA-N dibutyl(oxo)tin Chemical compound CCCC[Sn](=O)CCCC JGFBRKRYDCGYKD-UHFFFAOYSA-N 0.000 description 2
- 229910001873 dinitrogen Inorganic materials 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 238000010894 electron beam technology Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000004210 ether based solvent Substances 0.000 description 2
- 239000001530 fumaric acid Substances 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 2
- NWVVVBRKAWDGAB-UHFFFAOYSA-N hydroquinone methyl ether Natural products COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 2
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 2
- 150000002513 isocyanates Chemical class 0.000 description 2
- 239000005453 ketone based solvent Substances 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- 125000005439 maleimidyl group Chemical group C1(C=CC(N1*)=O)=O 0.000 description 2
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 2
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 2
- 229910052753 mercury Inorganic materials 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
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- OJGXBHHMMHJMLS-UHFFFAOYSA-J oxolane;zirconium(4+);tetrachloride Chemical compound [Cl-].[Cl-].[Cl-].[Cl-].[Zr+4].C1CCOC1 OJGXBHHMMHJMLS-UHFFFAOYSA-J 0.000 description 1
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- ZKDDJTYSFCWVGS-UHFFFAOYSA-M sodium;diethoxy-sulfanylidene-sulfido-$l^{5}-phosphane Chemical compound [Na+].CCOP([S-])(=S)OCC ZKDDJTYSFCWVGS-UHFFFAOYSA-M 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D4/00—Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/0804—Manufacture of polymers containing ionic or ionogenic groups
- C08G18/0819—Manufacture of polymers containing ionic or ionogenic groups containing anionic or anionogenic groups
- C08G18/0823—Manufacture of polymers containing ionic or ionogenic groups containing anionic or anionogenic groups containing carboxylate salt groups or groups forming them
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/32—Polyhydroxy compounds; Polyamines; Hydroxyamines
- C08G18/3203—Polyhydroxy compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/32—Polyhydroxy compounds; Polyamines; Hydroxyamines
- C08G18/3203—Polyhydroxy compounds
- C08G18/3215—Polyhydroxy compounds containing aromatic groups or benzoquinone groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/34—Carboxylic acids; Esters thereof with monohydroxyl compounds
- C08G18/348—Hydroxycarboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/42—Polycondensates having carboxylic or carbonic ester groups in the main chain
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Definitions
- the present invention provides a coating agent and a laminate that can be used as a primer for improving the adhesion between a substrate and the cured coating film when a cured coating film of an active energy ray-curable composition is formed on the surface of the substrate. About.
- the optical application include a liquid crystal display and a touch panel.
- the display device such as the liquid crystal display is usually configured by laminating a large number of optical films having various functions in order to display clear images.
- the optical film include an antireflection film, a retardation film, and a prism. A lens sheet etc. are mentioned.
- polyester films especially polyethylene terephthalate (PET) films are used because of their excellent optical properties, mechanical strength, and durability.
- PET polyethylene terephthalate
- the active energy ray-curable composition is applied to the surface of the polyester film and cured to form a hard coat layer or a layer in which the active energy ray-curable composition is cast.
- the polyester film may be a prism sheet, but the polyester film has a problem of low adhesion to the cured coating film of the active energy ray-curable composition due to its high crystallinity.
- an acrylic resin is used between the polyester film as the base material and the cured coating film of the active energy ray-curable composition. It has been proposed to provide a primer layer (see, for example, Patent Document 1). However, even when a primer layer made of an acrylic resin is provided, the adhesion between the polyester film and the cured coating film of the active energy ray-curable composition is not sufficient.
- those using a urethane resin as the primer layer have sufficient adhesion to the cured coating film of the active energy ray-curable composition, but are sufficient for adhesion and chemical resistance after the wet heat resistance test. There was a problem that performance could not be expressed.
- the problem to be solved by the present invention is a primer having excellent adhesion to both the base material and the cured coating film of the active energy ray curable composition, and excellent in chemical resistance and heat and moisture resistance. It is to provide a coating agent capable of forming a layer.
- the present inventors have obtained a vinyl ester resin obtained by reacting a specific epoxy resin with a compound having an acid group and a polymerizable unsaturated group, and an aromatic ring. Even if it is a hard-to-adhere substrate such as a polyester film by using a primer in which the urethane resin has a combination of an aqueous resin composition dispersed in an aqueous medium and a crosslinking agent, the substrate and the active energy ray The inventors have found that the adhesion of the curable composition to the cured coating film and the chemical resistance and heat-and-moisture resistance of the primer layer are greatly improved, and the present invention has been completed.
- the present invention relates to an aqueous resin composition (F) obtained by dispersing a vinyl ester resin (A) and a urethane resin (B) having an aromatic ring in an aqueous medium (C), and a carbodiimide type.
- the vinyl ester resin (A) is one or more epoxy resins (a1) selected from the group consisting of novolak type epoxy resins and bisphenol type epoxy resins, a compound (a2) having an acid group and a polymerizable unsaturated group, It was obtained by reacting
- the urethane resin (B) is obtained by reacting a polyol (b1) containing a polyol (b1-1) having an aromatic ring and a polyol (b1-2) having a hydrophilic group with a polyisocyanate (b2).
- the present invention relates to a coating agent and a laminate.
- the coating agent of the present invention improves the adhesion between the base material and the cured coating film of the active energy ray-curable composition, and is resistant to chemicals, even if it is a difficult-to-adhere base material such as a polyester film. And since it can be used as a primer excellent in heat-and-moisture resistance, it is suitable for a laminate in which a cured film of an active energy ray-curable composition is formed on the surface of a polyester film. Examples of such a laminate include optical films such as an antireflection film, a retardation film, and a prism lens sheet. Further, these optical films can be applied to image display devices such as liquid crystal displays.
- the coating agent of the present invention includes an aqueous resin composition (D) in which a vinyl ester resin (A) and a urethane resin (B) having an aromatic ring are dispersed in an aqueous medium (C), and a carbodiimide-based crosslinking agent. It is a coating agent containing (E).
- the vinyl ester resin (A) includes at least one epoxy resin (a1) selected from the group consisting of a novolac type epoxy resin and a bisphenol type epoxy resin, a compound (a2) having an acid group and a polymerizable unsaturated group, It was obtained by reacting.
- the vinyl ester resin (A) is polymerizable from the compound (a2). Has an unsaturated group.
- the polymerizable unsaturated group of the vinyl ester resin (A) is covalently bonded by a polymerization reaction with the polymerizable unsaturated group of the resin or monomer contained in the active energy ray-curable composition described later.
- the adhesion with the primer layer formed and formed of the coating agent of the present invention becomes strong.
- the equivalent of the polymerizable unsaturated group contained in the vinyl ester resin (A) is 250 to 2,000 g / eq.
- the range of is preferable.
- the epoxy resin (a1) is at least one selected from the group consisting of a novolac type epoxy resin and a bisphenol type epoxy resin, and specifically, the following can be used.
- Examples of the novolac type epoxy resin include a cresol novolac type epoxy resin and a phenol novolac type epoxy resin.
- Examples of the bisphenol type epoxy resin include bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, and tetrabromobisphenol A type epoxy resin. These epoxy resins (a1) can be used alone or in combination of two or more.
- epoxy resins (a1) it is preferable to use a novolac type epoxy resin having a large number of epoxy groups capable of reacting with the acid group of the compound (a2).
- the epoxy equivalent of the epoxy resin (a1) is 150 to 2,000 g / eq. In the range of 160 to 1,000 g / eq. The range of is more preferable.
- the compound (a2) has an acid group and a polymerizable unsaturated group.
- a polymerizable unsaturated group can be introduced into the vinyl ester resin (A) by reacting the acid group of the compound (a2) with the epoxy group of the epoxy resin (a1).
- Examples of the compound (a2) include acrylic acid, methacrylic acid, itaconic acid, 2-acryloyloxyethyl succinate, 2-methacryloyloxyethyl succinate, 2,2,2, -trisacryloyloxymethylethylphthalic acid, and the like. Is mentioned. Among these compounds, an acryloyl group that easily undergoes a polymerization reaction with a polymerizable unsaturated group of a resin or monomer in the active energy ray-curable composition described later can be introduced into the vinyl ester resin (A). Acrylic acid is preferred. These compounds (a2) can be used alone or in combination of two or more, but it is preferable to use 50% by mass or more of acrylic acid in the total amount of the compound (a2).
- the reaction temperature between the epoxy resin (a1) and the compound (a2) is preferably in the range of 60 to 150 ° C., more preferably in the range of 80 to 120 ° C.
- the polymerization inhibitor is preferably in the range of 500 to 5,000 ppm with respect to the total mass of the epoxy resin (a1) and the compound (a2).
- polymerization inhibitor examples include 2,6-bis (tert-butyl) -4-methylphenol, hydroquinone, methylhydroquinone, hydroquinone monomethyl ether (methoquinone), p-tert-butylcatechol, nitrobenzene, nitrobenzoic acid, o-Dinitrobenzene, m-dinitrobenzene, p-dinitrobenzene, 2,4-dinitrophenol, trinitrobenzene and the like. These polymerization inhibitors can be used alone or in combination of two or more.
- reaction catalyst can be used when the epoxy resin (a1) and the compound (a2) are reacted.
- the amount of the reaction catalyst used is preferably in the range of 0.1 to 5 parts by mass with respect to 100 parts by mass of the epoxy resin (a1).
- reaction catalyst examples include an amine catalyst, an imidazole catalyst, a phosphorus catalyst, a boron catalyst, and a phosphorus-boron catalyst.
- alkyl-substituted guanidines such as ethylguanidine, trimethylguanidine, phenylguanidine, diphenylguanidine; 3- (3,4-dichlorophenyl) -1,1-dimethylurea, 3-phenyl-1,1-dimethylurea 3-substituted 4-phenyl-1,1-dimethylureas such as 3- (4-chlorophenyl) -1,1-dimethylurea; 2-methylimidazoline, 2-phenylimidazoline, 2-undecylimidazoline, 2-heptadecylimidazoline Imidazolines such as 2-aminopyridine; amine imides such as N, N-dimethyl-N- (2-hydroxy-3-allyloxypropyl) amine
- the weight average molecular weight of the vinyl ester resin (A) obtained by the above method is preferably in the range of 500 to 10,000, more preferably in the range of 1,000 to 6,000, since the dispersion stability of the resin particles is improved. More preferred.
- the urethane resin (B) having an aromatic ring reacts a polyol (b1) containing a polyol (b1-1) having an aromatic ring and a polyol (b1-2) having a hydrophilic group with a polyisocyanate (b2). It was obtained.
- the urethane resin (B) has an aromatic ring.
- the aromatic ring concentration in the polyol (b1-1) is preferably in the range of 1.5 to 8 mol / kg, more preferably in the range of 1.6 to 5 mol / kg.
- polyol (b1-1) examples include aromatic polyester polyols, aromatic polycarbonate polyols, aromatic polyether polyols, and alkylene oxide adducts of bisphenol. These can be used alone or in combination of two or more.
- an aromatic polyester polyol and an alkylene oxide adduct of bisphenol A which is a kind of alkylene oxide adduct of bisphenol, are preferable because of excellent substrate adhesion and blocking resistance. . Therefore, as the polyol (b1-1), it is preferable to use one containing at least one of an aromatic polyester polyol and an alkylene oxide adduct of bisphenol A.
- the aromatic polyester polyol is obtained by an esterification reaction of a polyvalent carboxylic acid and a polyhydric alcohol, and at least one of the polyvalent carboxylic acid and the polyol has an aromatic ring. Use.
- those having an aromatic ring include, for example, aromatic dicarboxylic acids such as phthalic acid, isophthalic acid, terephthalic acid, naphthalenedicarboxylic acid, or esterified products thereof.
- Examples of those having no aromatic ring include succinic acid, glutaric acid, adipic acid, maleic acid, pimelic acid, suberic acid, azelaic acid, itaconic acid, sebacic acid, chlorendic acid, 1,2,4- Examples thereof include aliphatic dicarboxylic acids such as butane-tricarboxylic acid, decanedicarboxylic acid, cyclohexanedicarboxylic acid, dimer acid, and fumaric acid, or esterified products thereof. These polyvalent carboxylic acids or esterified products thereof can be used alone or in combination of two or more.
- those having an aromatic ring include aromatic diols such as benzene dimethanol, toluene dimethanol, and xylene dimethanol.
- aromatic diols such as benzene dimethanol, toluene dimethanol, and xylene dimethanol.
- those having no aromatic ring include ethylene glycol, propylene glycol, 1,3-propylene diol, 1,4-butane diol, 1,6-hexane diol, 1,8-octane diol, diethylene glycol
- examples thereof include aliphatic polyols such as triethylene glycol, cyclohexane-1,4-diol, cyclohexane-1,4-dimethanol, and neopentyl glycol ethylene glycol.
- These polyhydric alcohols can be used alone or in combination of two or more.
- the polyol (b1-2) is a polyol having a hydrophilic group.
- the hydrophilic group include an anionic group, a cationic group, and a nonionic group.
- An anionic group is preferable, and among the anionic groups, a carboxyl group and a sulfonic acid group are preferable.
- polyol having a carboxyl group as a hydrophilic group examples include 2,2-dimethylolpropionic acid, 2,2-dimethylolbutanoic acid, 2,2-dimethylolvaleric acid and the like. Among these, 2,2-dimethylolpropionic acid is preferable.
- polyester polyol which has a carboxyl group obtained by making the polyol and carboxylate which have the said carboxyl group react can also be used.
- polyol having a sulfonic acid group as a hydrophilic group examples include dicarboxylic acids such as 5-sulfoisophthalic acid, sulfoterephthalic acid, 4-sulfophthalic acid, and 5- (4-sulfophenoxy) isophthalic acid, or salts thereof.
- dicarboxylic acids such as 5-sulfoisophthalic acid, sulfoterephthalic acid, 4-sulfophthalic acid, and 5- (4-sulfophenoxy) isophthalic acid, or salts thereof.
- polyester polyols obtained by reacting low molecular polyols such as ethylene glycol, propylene glycol, 1,4-butanediol, 1,6-hexanediol, diethylene glycol, and neopentyl glycol.
- a part of or all of the anionic group can be neutralized with a basic compound to impart good water dispersibility to the urethane resin (B).
- the basic compound examples include ammonia; organic amines such as triethylamine, morpholine, monoethanolamine, and diethylethanolamine; and metal hydroxides such as sodium hydroxide, potassium hydroxide, and lithium hydroxide. Since the water dispersion stability of the aqueous resin composition of the present invention can be further improved, the amount of the basic compound used is 0 in terms of the molar ratio of the basic compound to the anionic group [basic compound / anionic group]. The range of 0.5 to 3 is preferable, and the range of 0.7 to 1.5 is more preferable.
- esterification catalyst for the purpose of promoting the esterification reaction.
- esterification catalyst include metals such as titanium, tin, zinc, aluminum, zirconium, magnesium, hafnium, and germanium; titanium tetraisopropoxide, titanium tetrabutoxide, titanium oxyacetylacetonate, dibutyltin oxide, and dibutyltin.
- a metal compound etc. are mentioned.
- the alkylene oxide adduct of bisphenol A is obtained by adding alkylene oxide to the phenolic hydroxyl group of bisphenol A.
- alkylene oxide include ethylene oxide and propylene oxide.
- the average number of moles of alkylene oxide added per mole of bisphenol A is preferably in the range of 1 to 8, and more preferably in the range of 1 to 4.
- the polyol (b1) contains the polyol (b1-1) and the polyol (b1-2) as essential components, but may contain other polyols (b1-3).
- the polyol (b1-3) include aliphatic polyester polyols, aliphatic polycarbonate polyols, aliphatic polyether polyols, and alkylene oxide adducts of hydrogenated bisphenol.
- the polyol (b1-3) the polyhydric alcohol mentioned as the raw material for the aromatic polyester polyol may be used. These polyols (b1-3) can be used alone or in combination of two or more.
- the ratio of the polyol (b1-1) having an aromatic ring contained in the polyol (b1) is preferably in the range of 40 to 98% by mass and more preferably in the range of 60 to 98% by mass because the adhesion to the substrate is further improved. % Range is more preferred.
- Examples of the polyisocyanate (b2) used as a raw material for the urethane resin (B) include 4,4′-diphenylmethane diisocyanate, 2,4′-diphenylmethane diisocyanate, carbodiimide-modified diphenylmethane diisocyanate, crude diphenylmethane diisocyanate, phenylene diisocyanate, and tolylene diene.
- Examples include aromatic polyisocyanates such as isocyanate and naphthalene diisocyanate; aliphatic polyisocyanates such as hexamethylene diisocyanate, lysine diisocyanate, xylylene diisocyanate, and tetramethylxylylene diisocyanate; cyclohexane diisocyanate, dicyclohexylmethane diisocyanate, and isophorone diisocyanate.
- aromatic polyisocyanates such as isocyanate and naphthalene diisocyanate
- aliphatic polyisocyanates such as hexamethylene diisocyanate, lysine diisocyanate, xylylene diisocyanate, and tetramethylxylylene diisocyanate
- cyclohexane diisocyanate dicyclohexylmethane diisocyanate
- isophorone diisocyanate can be
- the polyisocyanates (b2) those containing an aromatic polyisocyanate are preferable because adhesion to a substrate is further improved.
- the content of the aromatic polyisocyanate in the polyisocyanate (b2) is preferably in the range of 15 to 35% by mass.
- the urethane resin (B) is prepared by mixing the polyol (b1) and the polyisocyanate (b2) in the absence of a solvent or in the presence of an organic solvent, and at a temperature of 40 to 120 ° C. for 3 to 20 hours. It can be produced by reacting. Moreover, when manufacturing the said urethane resin (B), you may use a chain extender as needed.
- the reaction between the polyol (b1) and the polyisocyanate (b2) is such that the equivalent ratio [isocyanate group / hydroxyl group] of the hydroxyl group of the polyol (b1) and the isocyanate group of the polyisocyanate (b2) is 0. It is preferably carried out in the range of 5 to 3.5, more preferably in the range of 0.9 to 2.5.
- Examples of the organic solvent that can be used in producing the urethane resin (B) include ketone solvents such as acetone and methyl ethyl ketone; ether solvents such as tetrahydrofuran and dioxane; acetate solvents such as ethyl acetate and butyl acetate; acetonitrile Nitrile solvents such as amide solvents such as dimethylformamide and N-methylpyrrolidone. These organic solvents can be used alone or in combination of two or more.
- the adhesion between the substrate and the cured coating film of the active energy ray-curable composition is further improved.
- 000 is preferable, and a range of 3,000 to 100,000 is more preferable.
- Examples of the aqueous medium (C) include water, organic solvents miscible with water, and mixtures thereof.
- organic solvents miscible with water include alcohol solvents such as methanol, ethanol, n-propanol, and isopropanol; ketone solvents such as acetone and methyl ethyl ketone; polyalkylene glycols such as ethylene glycol, diethylene glycol, and propylene glycol; Alkyl ether solvents; lactam solvents such as N-methyl-2-pyrrolidone and the like.
- These water-miscible organic solvents can be used alone or in combination of two or more.
- the aqueous medium (C) is preferably water alone or a mixture of water and an organic solvent miscible with water, more preferably water alone, in consideration of safety and environmental load reduction.
- the ratio of the aqueous medium (C) is preferably in the range of 10 to 90% by mass, more preferably in the range of 30 to 70% by mass.
- the aqueous resin composition (D) is obtained by dispersing the vinyl ester resin (A) and the urethane resin (B) in the aqueous medium (C).
- the vinyl ester resin (A) and the urethane resin (B) may exist as separate resin particles in the aqueous medium (C), but the vinyl ester resin (A) It is preferable to use a part or all of which formed resin particles (F) inherent in the urethane resin (B) particles. More specifically, it is preferable that the vinyl ester resin (A) is a core-shell type resin particle (F) in which a core part is formed and the urethane resin (B) is a shell part.
- the vinyl ester resin (A) and the urethane resin (B) are manufactured in advance, and then the vinyl resin (A) and the urethane resin are added to the urethane resin (B). It can manufacture by mixing the basic compound which neutralizes the anionic group which (B) has, and the said aqueous medium (C).
- the organic solvent may be removed by a distillation method or the like in order to reduce safety and environmental burden. Thereby, the aqueous resin composition (D) in which the resin particles (F) are dispersed in the aqueous medium (C) can be obtained.
- the mass ratio [(A) / (B)] of the vinyl ester resin (A) and the urethane resin (B) improves the adhesion with the cured coating film of the active energy ray-curable composition.
- the range of 60/40 to 10/90 is preferable, and the range of 55/45 to 20/80 is more preferable. This range is the same when the vinyl ester resin (A) and the urethane resin (B) are used as the resin particles (F).
- the ratio of the total amount of the vinyl ester resin (A) and the urethane resin (B) in the total amount of the aqueous resin composition (D) is preferably in the range of 10 to 90% by mass, and preferably 30 to 70% by mass. A range is more preferred.
- a film-forming aid if necessary, a film-forming aid, a curing agent, a plasticizer, an antistatic agent, a wax, a light stabilizer, a flow regulator, a dye, a leveling agent, a rheology control agent, Additives such as ultraviolet absorbers, antioxidants, photocatalytic compounds, inorganic pigments, organic pigments and extender pigments; other resins such as polyester resins, urethane resins and acrylic resins can be blended.
- the coating agent of the present invention contains a carbodiimide-based crosslinking agent (E) as an essential component.
- the carbodiimide group possessed by the crosslinking agent (E) reacts with a hydrophilic group such as a carboxyl group possessed by the urethane resin (B) to form a three-dimensional crosslinked structure.
- the adhesion of the composition to the cured coating film is improved, and when the coating agent of the present invention is used as a primer, the primer layer to be formed has high adhesion after a heat and humidity test and excellent chemical resistance. Can be granted.
- the crosslinking agent (E) preferably has two or more carbodiimide groups.
- examples of such a crosslinking agent (E) include poly (4,4′-diphenylmethanecarbodiimide), poly (p-phenylenecarbodiimide), poly ( m-phenylenecarbodiimide), poly (diisopropylphenylcarbodiimide), poly (triisopropylphenylcarbodiimide) and other aromatic polycarbodiimides; poly (dicyclohexylmethanecarbodiimide) and other alicyclic polycarbodiimides, poly (diisopropylcarbodiimide) and other aliphatics Examples thereof include polycarbodiimide.
- the coating agent of this invention disperse
- crosslinking agent (E) Commercially available products that can be used as the crosslinking agent (E) include “Carbodilite SV-02”, “Carbodilite V-02”, “Carbodilite V-02-L2”, and “Carbodilite V-04” manufactured by Nisshinbo Chemical Co., Ltd. ”,“ Carbodilite E-01 ”,“ Carbodilite E-02 ”and the like.
- the amount of the crosslinking agent (E) used is an amount that reacts with 80 to 100 mol% of the hydrophilic group of the urethane resin (B) that can react with the carbodiimide group, since sufficient crosslinking performance is exhibited.
- the amount reacting with 100 mol% is more preferable.
- the crosslinking agent (E) improves adhesion and storage stability with the aqueous resin composition (D). Therefore, the crosslinking agent (E) is in the range of 3 to 5% by mass with respect to the aqueous resin composition (D). It is preferable to add at.
- the laminate of the present invention has a primer layer formed using the coating agent of the present invention described above, and has a cured coating film formed using an active energy ray-curable composition on the surface of the primer layer. Is.
- the active energy ray-curable composition preferably contains a resin having a polymerizable unsaturated group and a monomer having a polymerizable unsaturated group.
- the type of the monomer having a polymerizable unsaturated group is preferably appropriately selected according to the properties required for the cured coating film of the active energy ray-curable composition.
- Examples of the resin having a polymerizable unsaturated group include urethane (meth) acrylate resin, unsaturated polyester resin, epoxy (meth) acrylate resin, polyester (meth) acrylate resin, acrylic (meth) acrylate resin, and resin having maleimide group. Etc. These resins having a polymerizable unsaturated group can be used alone or in combination of two or more.
- (meth) acrylate refers to one or both of acrylate and methacrylate
- (meth) acryloyl group refers to one or both of acryloyl group and methacryloyl group.
- urethane (meth) acrylate resin examples include a urethane bond and a (meth) acryloyl group obtained by urethanization reaction of an aliphatic polyisocyanate or an aromatic polyisocyanate with a (meth) acrylate having a hydroxyl group.
- resins examples include resins.
- aliphatic polyisocyanate examples include tetramethylene diisocyanate, pentamethylene diisocyanate, hexamethylene diisocyanate, heptamethylene diisocyanate, octamethylene diisocyanate, decamethylene diisocyanate, 2-methyl-1,5-pentane diisocyanate, 3-methyl-1 , 5-pentane diisocyanate, dodecamethylene diisocyanate, 2-methylpentamethylene diisocyanate, 2,2,4-trimethylhexamethylene diisocyanate, 2,4,4-trimethylhexamethylene diisocyanate, isophorone diisocyanate, norbornane diisocyanate, hydrogenated diphenylmethane diisocyanate, Hydrogenated tolylene diisocyanate, hydrogenated xylylene diene Isocyanate, hydrogenated tetramethylxylylene diisocyanate, cyclohexyl diisocyan
- aromatic polyisocyanate examples include tolylene diisocyanate, 4,4'-diphenylmethane diisocyanate, xylylene diisocyanate, 1,5-naphthalene diisocyanate, tolidine diisocyanate, p-phenylene diisocyanate, and the like.
- Examples of the (meth) acrylate having a hydroxyl group include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 1 Monohydric alcohols such as 1,5-pentanediol mono (meth) acrylate, 1,6-hexanediol mono (meth) acrylate, neopentyl glycol mono (meth) acrylate, and hydroxypivalate neopentyl glycol mono (meth) acrylate (Meth) acrylate; trimethylolpropane di (meth) acrylate, ethoxylated trimethylolpropane (meth) acrylate, propoxylated trimethylolpropane di (meth) acrylate, glycerin di (meth) Mono- or di (meth) acrylates of trivalent alcohols such as acryl
- a compound having a group, or a polyfunctional (meth) acrylate having a hydroxyl group obtained by modifying the compound with ⁇ -caprolactone; dipropylene glycol mono (meth) acrylate, diethylene glycol mono (meth) acrylate, (Meth) acrylate compounds having an oxyalkylene chain such as propylene glycol mono (meth) acrylate and polyethylene glycol mono (meth) acrylate; polyethylene glycol-polypropylene glycol mono (meth) acrylate, polyoxybutylene-polyoxypropylene mono (meth) (Meth) acrylate compounds having block structure oxyalkylene chains such as acrylate; random structures such as poly (ethylene glycol-tetramethylene glycol) mono (meth) acrylate and poly (propylene glycol-tetramethylene glycol) mono (meth) acrylate And (meth) acrylate compounds having an oxyalkylene chain.
- the unsaturated polyester resin is a curable resin obtained by polycondensation of ⁇ , ⁇ -unsaturated dibasic acid or its acid anhydride, aromatic saturated dibasic acid or its acid anhydride, and glycol.
- ⁇ , ⁇ -unsaturated dibasic acid or acid anhydrides thereof include maleic acid, maleic anhydride, fumaric acid, itaconic acid, citraconic acid, chloromaleic acid, and esters thereof.
- Examples of the aromatic saturated dibasic acid or acid anhydride thereof include phthalic acid, phthalic anhydride, isophthalic acid, terephthalic acid, nitrophthalic acid, tetrahydrophthalic anhydride, endomethylenetetrahydrophthalic anhydride, halogenated phthalic anhydride, and the like. And the like.
- Examples of the aliphatic or alicyclic saturated dibasic acid include oxalic acid, malonic acid, succinic acid, adipic acid, sebacic acid, azelaic acid, glutaric acid, hexahydrophthalic anhydride, and esters thereof.
- glycol examples include ethylene glycol, propylene glycol, diethylene glycol, dipropylene glycol, 1,3-butanediol, 1,4-butanediol, 2-methylpropane-1,3-diol, neopentyl glycol, triethylene glycol, Examples include tetraethylene glycol, 1,5-pentanediol, 1,6-hexanediol, bisphenol A, hydrogenated bisphenol A, ethylene glycol carbonate, 2,2-di- (4-hydroxypropoxydiphenyl) propane, etc.
- oxides such as ethylene oxide and propylene oxide can be used in the same manner.
- epoxy (meth) acrylate resin (meth) acrylic acid is reacted with an epoxy group of an epoxy resin such as bisphenol A type epoxy resin, bisphenol F type epoxy resin, phenol novolac type epoxy resin, cresol novolac type epoxy resin, or the like. What is obtained is mentioned.
- an epoxy resin such as bisphenol A type epoxy resin, bisphenol F type epoxy resin, phenol novolac type epoxy resin, cresol novolac type epoxy resin, or the like. What is obtained is mentioned.
- polyester (meth) acrylate resin examples include those obtained by reacting a hydroxyl group of a polyester polyol with (meth) acrylic acid.
- acrylic (meth) acrylate resin after polymerizing (meth) acrylate monomers, such as glycidyl methacrylate and alkyl (meth) acrylate as needed, for example, after obtaining the acrylic resin which has an epoxy group And those obtained by reacting the epoxy group with (meth) acrylic acid.
- (meth) acrylate monomers such as glycidyl methacrylate and alkyl (meth) acrylate
- Examples of the resin having a maleimide group include a bifunctional maleimide urethane compound obtained by urethanizing N-hydroxyethylmaleimide and isophorone diisocyanate, a bifunctional maleimide ester compound obtained by esterifying maleimide acetic acid and polytetramethylene glycol, Examples thereof include a tetrafunctional maleimide ester compound obtained by esterification of maleimidocaproic acid and a tetraethylene oxide adduct of pentaerythritol, a polyfunctional maleimide ester compound obtained by esterification of maleimide acetic acid and a polyhydric alcohol compound, and the like.
- Examples of the monomer having a polymerizable unsaturated group include ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, and a number average molecular weight in the range of 150 to 1,000.
- the active energy ray-curable composition can be formed into a cured coating film by irradiating active energy rays after being applied to a substrate or the like.
- the active energy rays include ionizing radiation such as ultraviolet rays, electron beams, ⁇ rays, ⁇ rays, and ⁇ rays.
- a photopolymerization initiator is added to the active energy ray-curable composition to improve curability. It is preferable to do. Further, if necessary, a photosensitizer can be further added to improve curability.
- a photopolymerization initiator or a photosensitizer is used. Since it cures quickly even if it is not used, it is not necessary to add a photopolymerization initiator or a photosensitizer.
- photopolymerization initiator examples include 1-hydroxycyclohexyl phenyl ketone, 2-hydroxy-2-methyl-1-phenylpropan-1-one, and 1- [4- (2-hydroxyethoxy) -phenyl] -2.
- the photosensitizer examples include amine compounds such as aliphatic amines and aromatic amines, urea compounds such as o-tolylthiourea, sulfur such as sodium diethyldithiophosphate, s-benzylisothiuronium-p-toluenesulfonate, and the like. Compound etc. are mentioned.
- Examples of the substrate used in the laminate of the present invention include a metal substrate, a plastic substrate, a glass substrate, a paper substrate, a wood substrate, and a fibrous substrate.
- a plastic base material is preferable when the aqueous resin composition of the present invention is used as a primer in order to improve the adhesion between the cured coating film of the active energy ray-curable composition and the base material. It is.
- Materials for the plastic substrate include polyester, acrylic resin (polymethyl methacrylate, etc.), polycarbonate, acrylonitrile-butadiene-styrene copolymer (ABS resin), composite resin of ABS resin and polycarbonate, polystyrene, polyurethane, epoxy resin , Polyvinyl chloride, polyamide, polyolefin (polyethylene, polypropylene, polycycloolefin (COP), etc.), triacetyl cellulose (TAC), and the like.
- polyester acrylic resin (polymethyl methacrylate, etc.), polycarbonate, acrylonitrile-butadiene-styrene copolymer (ABS resin), composite resin of ABS resin and polycarbonate, polystyrene, polyurethane, epoxy resin , Polyvinyl chloride, polyamide, polyolefin (polyethylene, polypropylene, polycycloolefin (COP), etc.), triacetyl cellulose (TAC), and the like
- the coating agent of the present invention is very useful as a primer for a polyester base material among the above plastic base materials.
- Specific examples of the polyester include polyethylene terephthalate (PET) and polybutylene terephthalate (PBT).
- the plastic substrate examples include plastic molded products such as mobile phones, home appliances, automobile interior and exterior materials, and OA equipment. Moreover, the film base material which used the plastic as a raw material is also mentioned.
- the film substrate when used as the substrate of the laminate of the present invention, it can be used for optical films such as antireflection films, retardation films, and prism lens sheets; and high-performance films such as food packaging such as aluminum vapor deposition films. it can.
- the laminate of the present invention when used as an optical film such as an antireflection film, a retardation film, or a prism lens sheet, various kinds of liquid crystal display (LCD), organic EL display (OLED), plasma display (PDP), etc. It can be used as a member of a screen display device.
- LCD liquid crystal display
- OLED organic EL display
- PDP plasma display
- the coating agent of the present invention can form a coating film on the surface of the substrate by, for example, directly applying to the surface of the substrate and then drying and curing.
- the method of drying the coating agent of the present invention and allowing the curing to proceed may be a method of curing at room temperature for about 1 to 10 days. However, since the curing can proceed rapidly, 100 ° C. to 150 ° C. A method of heating at a temperature of about 1 to 600 seconds is preferable.
- Examples of the method for applying the coating agent of the present invention to the surface of the substrate include a gravure coater, roll coater, comma coater, knife coater, air knife coater, curtain coater, kiss coater, shower coater, flow coater, spin coater, Examples of the application method include dipping, screen printing, spraying, brush coating, applicator, and bar coater.
- the film thickness of the coating film formed using the coating agent of the present invention can be appropriately adjusted according to the intended use, but is usually preferably in the range of 0.01 to 20 ⁇ m.
- the laminate of the present invention is further coated with the active energy ray-curable composition on the surface of the primer layer, which is the coating film of the coating agent of the present invention obtained as described above, and irradiated with active energy rays. By doing, it can obtain by forming the cured coating film of the said active energy ray curable composition.
- the coating method of the said active energy ray curable composition can use the same method as the coating method of the coating agent of said this invention.
- Table 1 shows the raw materials for the vinyl ester resin (1) synthesized in Production Example 1.
- Table 2 shows the compositions of the aqueous resin compositions (1) obtained in Examples 1 to 9.
- the composition in the table represents the nonvolatile content (amount of resin alone).
- UV curable composition (UV-1) 50 parts by mass of urethane acrylate resin (“Unidic V-4260” manufactured by DIC Corporation), 50 parts by mass of tripropylene glycol diacrylate, and photopolymerization initiator (“Irgacure 184” manufactured by BASF Japan Ltd., 1-hydroxycyclohexyl phenyl ketone )
- UV curable composition (UV-1) was obtained by mixing 3 parts by mass.
- UV curable composition (UV-2) 50 parts by mass of an epoxy acrylate resin (“Unidic V-5500” manufactured by DIC Corporation), 50 parts by mass of tripropylene glycol diacrylate, and 3 parts by mass of a photopolymerization initiator (“Irgacure 184” manufactured by BASF Japan Ltd.) are mixed. As a result, an ultraviolet curable composition (UV-2) was obtained.
- an epoxy acrylate resin (“Unidic V-5500” manufactured by DIC Corporation)
- tripropylene glycol diacrylate 50 parts by mass of tripropylene glycol diacrylate
- a photopolymerization initiator (“Irgacure 184” manufactured by BASF Japan Ltd.)
- Example 1 Preparation of primer (1) 100 parts by mass of the aqueous resin composition (1) obtained in Preparation Example 1, 2.8 parts by mass of a carbodiimide crosslinking agent (“Carbodilite E-02” manufactured by Nisshinbo Chemical Co., Ltd.), and 593 parts by mass of ion-exchanged water
- the primer (P-1) was obtained by mixing.
- Example 2 Preparation of primer (2) 100 parts by mass of the aqueous resin composition (1) obtained in Preparation Example 1, 2.8 parts by mass of a carbodiimide crosslinking agent (“Carbodilite V-02” manufactured by Nisshinbo Chemical Co., Ltd.), and 589 parts by mass of ion-exchanged water
- the primer (P-2) was obtained by mixing.
- Example 3 Preparation of primer (3) 100 parts by mass of the aqueous resin composition (1) obtained in Preparation Example 1, 2.8 parts by mass of a carbodiimide crosslinking agent (“Carbodilite SV-02” manufactured by Nisshinbo Chemical Co., Ltd.), and 593 parts by mass of ion-exchanged water A primer (P-3) was obtained by mixing.
- a carbodiimide crosslinking agent (“Carbodilite SV-02” manufactured by Nisshinbo Chemical Co., Ltd.)
- P-3 ion-exchanged water
- Example 4 Production of laminate (1)
- the primer (P--) obtained in Example 1 was formed so that the film thickness after drying was about 1 ⁇ m on the surface of a film substrate (thickness 125 ⁇ m) made of polyethylene terephthalate (hereinafter abbreviated as “PET”).
- PET polyethylene terephthalate
- the primer layer was formed on the surface of the substrate by applying 1) and heating at 150 ° C. for 5 minutes.
- the ultraviolet curable composition (UV-1) obtained in Preparation Example 2 was applied to the surface of the primer layer with a coating thickness of 15 ⁇ m, and the irradiation intensity was 0 on the coated surface using a high-pressure mercury lamp as a light source.
- the surface of the substrate has a primer layer, and the surface of the primer layer is a cured coating film of an ultraviolet curable composition (hereinafter abbreviated as “UV coating film”).
- UV coating film an ultraviolet curable composition
- Example 5 Production of laminate (2)
- UV-2 ultraviolet curable composition obtained in Preparation Example 3
- UV-1 ultraviolet curable composition used in Example 4.
- a laminate (2) was obtained.
- Example 6 Production of laminate (3)
- the primer (P-2) obtained in Example 2 was applied to the surface of the PET film substrate so that the film thickness after drying was about 1 ⁇ m, and the substrate was heated at 150 ° C. for 5 minutes. A primer layer was formed on the surface of the material.
- the ultraviolet curable composition (UV-2) obtained in Preparation Example 3 was applied to the surface of the primer layer with an application thickness of 15 ⁇ m, and the application surface was irradiated with an irradiation intensity of 0.
- UV-2 ultraviolet curable composition obtained in Preparation Example 3
- Example 7 Production of laminate (4)
- a laminate (4) was obtained in the same manner as in Example 6 except that the primer (P-3) obtained in Example 3 was used instead of the primer (P-2) used in Example 6. It was.
- a primer layer is applied to the surface of the base material by applying a primer on the surface of a base material made of polyethylene terephthalate having a thickness of 125 ⁇ m so that the film thickness when dried is about 1 ⁇ m and heating at 150 ° C. for 5 minutes.
- a test plate made of laminated members was prepared.
- a 24 mm wide adhesive tape made by Nichiban Co., Ltd. was affixed to the surface of the primer layer of the test plate produced by the above method.
- the surface of the primer layer when the pressure-sensitive adhesive tape was pulled in a direction perpendicular to the primer layer and the pressure-sensitive adhesive tape was peeled off from the surface of the primer layer was visually evaluated according to the following evaluation criteria.
- Double-circle The primer layer did not peel at all from the base-material surface which comprises a test board.
- ⁇ A part of the primer layer was peeled off from the surface of the base material constituting the test plate, but the peeled range was less than 10% with respect to the total area of the film constituting the test plate.
- X The primer layer of the range of 50% or more with respect to the whole area of the primer layer which comprises a test board peeled from the base-material surface which comprises a test board.
- the surface of the UV coating film is visually evaluated according to the following evaluation criteria when the pressure-sensitive adhesive tape is pulled in a direction perpendicular to the UV coating film and the pressure-sensitive adhesive tape is peeled off from the surface of the UV coating film.
- did. (Double-circle): UV coating film did not peel from the base-material surface which comprises a laminated body at all.
- ⁇ A part of the UV coating film was peeled off from the surface of the substrate constituting the laminate, but the peeled range was less than 10% with respect to the total area of the UV coating constituting the laminate. .
- the primer layer is applied to the surface of the base material by applying the primer to the surface of the base material made of polyethylene terephthalate having a thickness of 125 ⁇ m so that the film thickness when dried is about 1 ⁇ m and heating at 150 ° C. for 5 minutes. Formed.
- ⁇ When the surface of the primer layer was visually observed, it was transparent.
- delta When the surface of the primer layer was observed visually, although it was transparent, the crack was able to be confirmed.
- X When the surface of the primer layer was visually observed, cracks to the extent that whitening occurred appeared, and a part of the primer layer was easily peeled from the polyethylene terephthalate substrate.
- Table 3 shows the base materials, primers and ultraviolet curable compositions used in the laminates (1) to (4) obtained in Examples 10 to 20, and the evaluation results.
- a primer (P′-1) was obtained by mixing 100 parts by mass of the aqueous resin composition (1) and 577 parts by mass of ion-exchanged water.
- Comparative Examples 6 to 8 Production of laminates (R2) to (R4)) Comparative Example 5 except that the primers (P'-2) to (P'-4) obtained in Comparative Examples 2 to 4 were used in place of the primer (P'-1) used in Comparative Example 5, respectively. In the same manner as above, laminates (R2) to (R4) were obtained.
- Table 4 shows the substrates, primers, and ultraviolet curable compositions used in the laminates (R1) and (R2) obtained in Comparative Examples 4 to 7, and the evaluation results.
- the primer layer formed using the coating agent of the present invention is excellent in adhesion to the substrate and also in adhesion to the cured coating film of the active energy ray-curable composition. It was confirmed that it was excellent.
- the primer layer formed using the coating agent of the present invention has high adhesion after the heat and humidity resistance test and excellent chemical resistance.
- Comparative Example 5 is an example using a coating agent that does not contain a crosslinking agent. Compared to the primer layer formed using the coating agent of the present invention, it was confirmed that the adhesion after the wet heat resistance test was insufficient and the chemical resistance was insufficient.
- Comparative Example 6 is an example using a melamine crosslinking agent. It was confirmed that the chemical resistance was insufficient as compared with the primer layer formed using the coating agent containing the carbodiimide crosslinking agent of the present invention.
- Comparative Example 7 is an example using an oxazoline crosslinking agent. Compared with the primer layer formed using the coating agent containing the carbodiimide cross-linking agent of the present invention, it was confirmed that the adhesion after the wet heat resistance test was insufficient and the chemical resistance was also insufficient. .
- Comparative Example 8 is an example using an epoxy crosslinking agent. It was confirmed that the chemical resistance was insufficient as compared with the primer layer formed using the coating agent containing the carbodiimide crosslinking agent of the present invention.
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Abstract
Description
前記ビニルエステル樹脂(A)が、ノボラック型エポキシ樹脂及びビスフェノール型エポキシ樹脂からなる群より選ばれる1種以上のエポキシ樹脂(a1)と、酸基及び重合性不飽和基を有する化合物(a2)とを反応させて得られたものであり、
前記ウレタン樹脂(B)が、芳香環を有するポリオール(b1-1)及び親水性基を有するポリオール(b1-2)を含有するポリオール(b1)と、ポリイソシアネート(b2)とを反応させて得られたものであることを特徴とするコーティング剤及び積層体に関するものである。 That is, the present invention relates to an aqueous resin composition (F) obtained by dispersing a vinyl ester resin (A) and a urethane resin (B) having an aromatic ring in an aqueous medium (C), and a carbodiimide type. A coating agent containing a crosslinking agent (E),
The vinyl ester resin (A) is one or more epoxy resins (a1) selected from the group consisting of novolak type epoxy resins and bisphenol type epoxy resins, a compound (a2) having an acid group and a polymerizable unsaturated group, It was obtained by reacting
The urethane resin (B) is obtained by reacting a polyol (b1) containing a polyol (b1-1) having an aromatic ring and a polyol (b1-2) having a hydrophilic group with a polyisocyanate (b2). In particular, the present invention relates to a coating agent and a laminate.
温度計、窒素ガス導入管、攪拌機を備えた反応容器中で窒素ガスを導入しながら、イソフタル酸27.6質量部、テレフタル酸27.6質量部、ジエチレングリコール19.9質量部及びジブチル錫オキサイド0.03質量部を仕込み180~230℃で酸価が1以下になるまで230℃で24時間重縮合反応を行い、芳香族ポリエステルポリオール(1)〔酸価0.6、水酸基価50.0、芳香環濃度4.77mol/Kg〕を得た。 (Synthesis Example 1: Synthesis of aromatic polyester polyol (1))
While introducing nitrogen gas in a reaction vessel equipped with a thermometer, a nitrogen gas inlet tube, and a stirrer, 27.6 parts by mass of isophthalic acid, 27.6 parts by mass of terephthalic acid, 19.9 parts by mass of diethylene glycol, and dibutyltin oxide 0 .03 parts by mass and carrying out a polycondensation reaction at 230 ° C. for 24 hours until the acid value becomes 1 or less at 180 to 230 ° C., the aromatic polyester polyol (1) [acid value 0.6, hydroxyl value 50.0, Aromatic ring concentration 4.77 mol / Kg] was obtained.
反応容器にクレゾールノボラック型エポキシ樹脂(DIC株式会社製「EPICLON N-673-80M」、固形分エポキシ当量:209g/eq.、不揮発分:80質量%、溶媒:メチルエチルケトン)を46.7質量部、アクリル酸13.3質量部、メトキノン0.08質量部、メチルエチルケトン13.3質量部を仕込み、攪拌させて均一に混合した。次いでトリフェニルホスフィン0.37質量部を加え、反応温度80℃下で酸価が1.5以下になるまで反応させて、ビニルエステル樹脂(1)の不揮発分75質量%溶液を得た。 (Production Example 1: Synthesis of vinyl ester resin (1))
46.7 parts by mass of a cresol novolak type epoxy resin (“EPICLON N-673-80M” manufactured by DIC Corporation, solid content epoxy equivalent: 209 g / eq., Nonvolatile content: 80% by mass, solvent: methyl ethyl ketone) in a reaction vessel, Acrylic acid (13.3 parts by mass), methoquinone (0.08 parts by mass), and methyl ethyl ketone (13.3 parts by mass) were charged and mixed uniformly. Next, 0.37 parts by mass of triphenylphosphine was added and reacted at a reaction temperature of 80 ° C. until the acid value became 1.5 or less to obtain a 75% by mass solution of a vinyl ester resin (1) with a nonvolatile content.
反応容器に合成例1で得られた芳香族ポリエステルポリオール(1)100.0質量部を減圧下100℃で脱水し、その後80℃まで冷却後、メチルエチルケトン66.6質量部を加え、攪拌し均一に混合した。次に、2,2’-ジメチロールプロピオン酸6.1質量部を加え、次いでイソホロンジイソシアネート23.1質量部を加えて、80℃で12時間反応させ、ウレタン化工程を実施した。イソシアネート値が0.1%以下になったのを確認し、n-ブタノール3質量部を加え、さらに2時間反応させた後、50℃まで冷却し、芳香環を有するウレタン樹脂(1)の不揮発分65質量%溶液を得た。 (Production Example 2: Synthesis of urethane resin (1) having an aromatic ring)
In a reaction vessel, 100.0 parts by mass of the aromatic polyester polyol (1) obtained in Synthesis Example 1 was dehydrated at 100 ° C. under reduced pressure, and after cooling to 80 ° C., 66.6 parts by mass of methyl ethyl ketone was added and stirred to be uniform. Mixed. Next, 6.1 parts by mass of 2,2′-dimethylolpropionic acid was added, and then 23.1 parts by mass of isophorone diisocyanate was added and reacted at 80 ° C. for 12 hours to carry out a urethanization step. After confirming that the isocyanate value was 0.1% or less, 3 parts by mass of n-butanol was added, and the mixture was further reacted for 2 hours, then cooled to 50 ° C., and the non-volatile urethane resin (1) having an aromatic ring A 65% by weight solution was obtained.
製造例2で得られた芳香環を有するウレタン樹脂(1)の不揮発分65質量%溶液147.7質量部(前記ウレタン樹脂(1)として96質量部)に、製造例1で得られたビニルエステル樹脂(1)の不揮発分75質量%溶液128.0質量部(前記ビニルエステル樹脂(1)として96質量部)、トリエチルアミン5.5質量部を加え、イオン交換水938.5質量部をゆっくりと添加し水溶化を実施した。次いで減圧下、30~50℃にてメチルエチルケトンを除去し、不揮発分40質量%の水性樹脂組成物(1)を得た。 (Preparation Example 1: Preparation of aqueous resin composition (1))
Vinyl obtained in Production Example 1 into 147.7 parts by mass of a 65% by mass nonvolatile solution of urethane resin (1) having an aromatic ring obtained in Production Example 2 (96 parts by mass as urethane resin (1)). Add 128.0 parts by mass of a non-volatile content 75% by mass solution of ester resin (1) (96 parts by mass as vinyl ester resin (1)), 5.5 parts by mass of triethylamine, and slowly add 938.5 parts by mass of ion-exchanged water. And water solubilization was carried out. Next, methyl ethyl ketone was removed under reduced pressure at 30 to 50 ° C. to obtain an aqueous resin composition (1) having a nonvolatile content of 40% by mass.
ウレタンアクリレート樹脂(DIC株式会社製「ユニディックV-4260」)50質量部、トリプロピレングリコールジアクリレート50質量部及び光重合開始剤(BASFジャパン株式会社製「イルガキュア184」、1-ヒドロキシシクロヘキシルフェニルケトン)3質量部を混合することによって、紫外線硬化性組成物(UV-1)を得た。 (Preparation Example 2: Preparation of UV curable composition (UV-1))
50 parts by mass of urethane acrylate resin (“Unidic V-4260” manufactured by DIC Corporation), 50 parts by mass of tripropylene glycol diacrylate, and photopolymerization initiator (“Irgacure 184” manufactured by BASF Japan Ltd., 1-hydroxycyclohexyl phenyl ketone ) An ultraviolet curable composition (UV-1) was obtained by mixing 3 parts by mass.
エポキシアクリレート樹脂(DIC株式会社製「ユニディックV-5500」)50質量部、トリプロピレングリコールジアクリレート50質量部及び光重合開始剤(BASFジャパン株式会社製「イルガキュア184」)3質量部を混合することによって、紫外線硬化性組成物(UV-2)を得た。 (Preparation Example 3: Preparation of UV curable composition (UV-2))
50 parts by mass of an epoxy acrylate resin (“Unidic V-5500” manufactured by DIC Corporation), 50 parts by mass of tripropylene glycol diacrylate, and 3 parts by mass of a photopolymerization initiator (“Irgacure 184” manufactured by BASF Japan Ltd.) are mixed. As a result, an ultraviolet curable composition (UV-2) was obtained.
調製例1で得られた水性樹脂組成物(1)100質量部と、カルボジイミド架橋剤(日清紡ケミカル株式会社製「カルボジライトE-02」)2.8質量部と、イオン交換水593質量部とを混合することによってプライマー(P-1)を得た。 (Example 1: Preparation of primer (1))
100 parts by mass of the aqueous resin composition (1) obtained in Preparation Example 1, 2.8 parts by mass of a carbodiimide crosslinking agent (“Carbodilite E-02” manufactured by Nisshinbo Chemical Co., Ltd.), and 593 parts by mass of ion-exchanged water The primer (P-1) was obtained by mixing.
調製例1で得られた水性樹脂組成物(1)100質量部と、カルボジイミド架橋剤(日清紡ケミカル株式会社製「カルボジライトV-02」)2.8質量部と、イオン交換水589質量部とを混合することによってプライマー(P-2)を得た。 (Example 2: Preparation of primer (2))
100 parts by mass of the aqueous resin composition (1) obtained in Preparation Example 1, 2.8 parts by mass of a carbodiimide crosslinking agent (“Carbodilite V-02” manufactured by Nisshinbo Chemical Co., Ltd.), and 589 parts by mass of ion-exchanged water The primer (P-2) was obtained by mixing.
調製例1で得られた水性樹脂組成物(1)100質量部と、カルボジイミド架橋剤(日清紡ケミカル株式会社製「カルボジライトSV-02」)2.8質量部と、イオン交換水593質量部とを混合することによってプライマー(P-3)を得た。 (Example 3: Preparation of primer (3))
100 parts by mass of the aqueous resin composition (1) obtained in Preparation Example 1, 2.8 parts by mass of a carbodiimide crosslinking agent (“Carbodilite SV-02” manufactured by Nisshinbo Chemical Co., Ltd.), and 593 parts by mass of ion-exchanged water A primer (P-3) was obtained by mixing.
ポリエチレンテレフタレート(以下、「PET」と略記する。)製フィルム基材(厚さ125μm)の表面に、乾燥後の膜厚が約1μmとなるように、実施例1で得られたプライマー(P-1)を塗布し、150℃で5分間加熱することによって、前記基材の表面にプライマー層を形成した。次いで、前記プライマー層の表面に、調整例2で得られた紫外線硬化性組成物(UV-1)を、15μmの塗布厚で塗布し、その塗布面に、高圧水銀灯を光源として、照射強度0.5J/cm2で紫外線を照射することによって、前記基材の表面にプライマー層を有し、そのプライマー層の表面に紫外線硬化性組成物の硬化塗膜(以下、「UV塗膜」と略記する。)を備えた積層体(1)を得た。 (Example 4: Production of laminate (1))
The primer (P--) obtained in Example 1 was formed so that the film thickness after drying was about 1 μm on the surface of a film substrate (thickness 125 μm) made of polyethylene terephthalate (hereinafter abbreviated as “PET”). The primer layer was formed on the surface of the substrate by applying 1) and heating at 150 ° C. for 5 minutes. Next, the ultraviolet curable composition (UV-1) obtained in Preparation Example 2 was applied to the surface of the primer layer with a coating thickness of 15 μm, and the irradiation intensity was 0 on the coated surface using a high-pressure mercury lamp as a light source. By irradiating ultraviolet rays at 5 J / cm 2 , the surface of the substrate has a primer layer, and the surface of the primer layer is a cured coating film of an ultraviolet curable composition (hereinafter abbreviated as “UV coating film”). To obtain a laminate (1).
実施例4で用いた紫外線硬化性組成物(UV-1)に代えて、調製例3で得られた紫外線硬化性組成物(UV-2)を用いた以外は、実施例4と同様に行い、積層体(2)を得た。 (Example 5: Production of laminate (2))
The same procedure as in Example 4 was performed except that the ultraviolet curable composition (UV-2) obtained in Preparation Example 3 was used instead of the ultraviolet curable composition (UV-1) used in Example 4. A laminate (2) was obtained.
PETフィルム基材の表面に、乾燥後の膜厚が約1μmとなるように、実施例2で得られたプライマー(P-2)を塗布し、150℃で5分間加熱することによって、前記基材の表面にプライマー層を形成した。次いで、前記プライマー層の表面に、調整例3で得られた紫外線硬化性組成物(UV-2)を15μmの塗布厚で塗布し、その塗布面に、高圧水銀灯を光源として、照射強度0.5J/cm2で紫外線を照射することによって、前記基材の表面にプライマー層を有し、そのプライマー層の表面にUV塗膜を備えた積層体(3)を得た。 (Example 6: Production of laminate (3))
The primer (P-2) obtained in Example 2 was applied to the surface of the PET film substrate so that the film thickness after drying was about 1 μm, and the substrate was heated at 150 ° C. for 5 minutes. A primer layer was formed on the surface of the material. Next, the ultraviolet curable composition (UV-2) obtained in Preparation Example 3 was applied to the surface of the primer layer with an application thickness of 15 μm, and the application surface was irradiated with an irradiation intensity of 0. By irradiating ultraviolet rays at 5 J / cm 2 , a laminate (3) having a primer layer on the surface of the substrate and having a UV coating film on the surface of the primer layer was obtained.
実施例6で用いたプライマー(P-2)に代えて、実施例3で得られたプライマー(P-3)を用いた以外は、実施例6と同様に行い、積層体(4)を得た。 (Example 7: Production of laminate (4))
A laminate (4) was obtained in the same manner as in Example 6 except that the primer (P-3) obtained in Example 3 was used instead of the primer (P-2) used in Example 6. It was.
膜厚125μmのポリエチレンテレフタレートからなる基材の表面に、乾燥時の膜厚が約1μmとなるようにプライマーを塗布し、150℃で5分間加熱することによって、前記基材の表面にプライマー層が積層した部材からなる試験板を作製した。
前記方法で作製した試験板のプライマー層の表面に、ニチバン株式会社製の24mm幅の粘着テープを貼付した。 [Evaluation method of adhesion (initial) between substrate and primer layer]
A primer layer is applied to the surface of the base material by applying a primer on the surface of a base material made of polyethylene terephthalate having a thickness of 125 μm so that the film thickness when dried is about 1 μm and heating at 150 ° C. for 5 minutes. A test plate made of laminated members was prepared.
A 24 mm wide adhesive tape made by Nichiban Co., Ltd. was affixed to the surface of the primer layer of the test plate produced by the above method.
◎:試験板を構成する基材表面からプライマー層が全く剥離しなかった。
○:試験板を構成する基材表面から、ごく一部のプライマー層が剥離したが、その剥離した範囲は、試験板を構成する皮膜の全面積に対して10%未満であった。
△:試験板を構成するプライマー層の面積に対して10%以上50%未満の範囲のプライマー層が、試験板を構成する基材表面から剥離した。
×:試験板を構成するプライマー層の全面積に対して50%以上の範囲のプライマー層が、試験板を構成する基材表面から剥離した。 Next, the surface of the primer layer when the pressure-sensitive adhesive tape was pulled in a direction perpendicular to the primer layer and the pressure-sensitive adhesive tape was peeled off from the surface of the primer layer was visually evaluated according to the following evaluation criteria.
(Double-circle): The primer layer did not peel at all from the base-material surface which comprises a test board.
○: A part of the primer layer was peeled off from the surface of the base material constituting the test plate, but the peeled range was less than 10% with respect to the total area of the film constituting the test plate.
(Triangle | delta): The primer layer of the range of 10% or more and less than 50% with respect to the area of the primer layer which comprises a test board peeled from the base-material surface which comprises a test board.
X: The primer layer of the range of 50% or more with respect to the whole area of the primer layer which comprises a test board peeled from the base-material surface which comprises a test board.
実施例及び比較例で得た積層体を構成するUV塗膜の表面に、ニチバン株式会社製の24mm幅の粘着テープを貼付した。 [Evaluation method of adhesion (initial) between primer layer and UV coating]
A 24 mm wide adhesive tape made by Nichiban Co., Ltd. was affixed to the surface of the UV coating film constituting the laminates obtained in Examples and Comparative Examples.
◎:積層体を構成する基材表面からUV塗膜が全く剥離しなかった。
○:積層体を構成する基材表面から、ごく一部のUV塗膜が剥離したが、その剥離した範囲は、積層体を構成するUV塗膜の全面積に対して10%未満であった。
△:積層体を構成するUV塗膜の面積に対して10%以上50%未満の範囲のUV塗膜が、積層体を構成する基材表面から剥離した。
×:積層体を構成するUV塗膜の全面積に対して50%以上の範囲のUV塗膜が、積層体を構成する基材表面から剥離した。 Next, the surface of the UV coating film is visually evaluated according to the following evaluation criteria when the pressure-sensitive adhesive tape is pulled in a direction perpendicular to the UV coating film and the pressure-sensitive adhesive tape is peeled off from the surface of the UV coating film. did.
(Double-circle): UV coating film did not peel from the base-material surface which comprises a laminated body at all.
○: A part of the UV coating film was peeled off from the surface of the substrate constituting the laminate, but the peeled range was less than 10% with respect to the total area of the UV coating constituting the laminate. .
(Triangle | delta): The UV coating film of the range of 10% or more and less than 50% with respect to the area of the UV coating film which comprises a laminated body peeled from the base-material surface which comprises a laminated body.
X: The UV coating film in the range of 50% or more with respect to the total area of the UV coating film constituting the laminate was peeled off from the substrate surface constituting the laminate.
前記得られた積層体を温度60℃、相対湿度90%の高温恒湿器に50時間投入した。その後、前記積層体を取り出し、プライマー層とUV塗膜との密着性を、前記[プライマー層とUV塗膜との密着性(初期)]と同様の方法で評価した。 [Adhesion between primer layer and UV coating (after wet heat resistance test)]
The obtained laminate was put into a high-temperature humidity chamber having a temperature of 60 ° C. and a relative humidity of 90% for 50 hours. Thereafter, the laminate was taken out, and the adhesion between the primer layer and the UV coating film was evaluated in the same manner as in [Adhesion between the primer layer and UV coating film (initial)].
前記得られた積層体を温度25℃、5%水酸化ナトリウム水溶液に30分間投入した。その後、前記積層体を取り出し、水洗・乾燥後、プライマー層とUV塗膜との密着性を、前記[プライマー層とUV塗膜との密着性(初期)の評価方法]と同様の方法で評価した。 [Adhesion between primer layer and UV coating (after chemical resistance test)]
The obtained laminate was put into a 5% aqueous sodium hydroxide solution at a temperature of 25 ° C. for 30 minutes. Thereafter, the laminate is taken out, washed with water and dried, and then the adhesion between the primer layer and the UV coating film is evaluated in the same manner as in the above [Method for evaluating the adhesion between the primer layer and the UV coating film (initial)]. did.
膜厚125μmのポリエチレンテレフタレートからなる基材の表面に、乾燥時の膜厚が約1μmとなるように前記プライマーを塗布し、150℃で5分間加熱することによって、前記基材の表面にプライマー層を形成した。
○:プライマー層の表面を目視観察すると、透明であった。
△:プライマー層の表面を目視観察すると、透明であるがクラックを確認できた。
×:プライマー層の表面を目視観察すると、白化する程のクラックが発現し、プライマー層の一部がポリエチレンテレフタレート基材から容易に剥離していた。 [Evaluation method of film-forming property]
The primer layer is applied to the surface of the base material by applying the primer to the surface of the base material made of polyethylene terephthalate having a thickness of 125 μm so that the film thickness when dried is about 1 μm and heating at 150 ° C. for 5 minutes. Formed.
○: When the surface of the primer layer was visually observed, it was transparent.
(Triangle | delta): When the surface of the primer layer was observed visually, although it was transparent, the crack was able to be confirmed.
X: When the surface of the primer layer was visually observed, cracks to the extent that whitening occurred appeared, and a part of the primer layer was easily peeled from the polyethylene terephthalate substrate.
水性樹脂組成物(1)100質量部とイオン交換水577質量部とを混合することによって、プライマー(P’-1)を得た。 (Comparative Example 1: Preparation of primer (P′-1))
A primer (P′-1) was obtained by mixing 100 parts by mass of the aqueous resin composition (1) and 577 parts by mass of ion-exchanged water.
水性樹脂組成物(1)100質量部とメラミン架橋剤(DIC株式会社製「ベッカミンM-3」)3質量部と、イオン交換水613質量部とを混合することによって、プライマー(P’-2)を得た。 (Comparative Example 2: Preparation of primer (P′-2))
By mixing 100 parts by weight of the aqueous resin composition (1), 3 parts by weight of a melamine crosslinking agent (“Beckamine M-3” manufactured by DIC Corporation), and 613 parts by weight of ion-exchanged water, a primer (P′-2 )
水性樹脂組成物(1)100質量部とオキサゾリン架橋剤(株式会社日本触媒製「エポクロスWS-700」)9.2質量部と、イオン交換水606質量部とを混合することによって、プライマー(P’-3)を得た。 (Comparative Example 3: Preparation of primer (P′-3))
By mixing 100 parts by mass of the aqueous resin composition (1), 9.2 parts by mass of an oxazoline crosslinking agent (“Epocross WS-700” manufactured by Nippon Shokubai Co., Ltd.) and 606 parts by mass of ion-exchanged water, a primer (P '-3) was obtained.
水性樹脂組成物(1)100質量部とエポキシ系架橋剤(DIC株式会社製「CR-5L」)3質量部と、イオン交換水648質量部とを混合することによって、プライマー(P’-4)を得た。 (Comparative Example 4: Preparation of primer (P′-4))
By mixing 100 parts by mass of the aqueous resin composition (1), 3 parts by mass of an epoxy-based crosslinking agent (“CR-5L” manufactured by DIC Corporation), and 648 parts by mass of ion-exchanged water, a primer (P′-4 )
PETフィルム基材の表面に、乾燥後の膜厚が約1μmとなるように、比較例2で得られたプライマー(P’-1)を塗布し、150℃で5分間加熱することによって、前記基材の表面にプライマー層を形成した。次いで、前記プライマー層の表面に、調整例3で得られた紫外線硬化性組成物(UV-2)を、15μmの塗布厚で塗布し、その塗布面に、高圧水銀灯を光源として、照射強度0.5J/cm2で紫外線を照射することによって、前記基材の表面にプライマー層を有し、そのプライマー層の表面にUV塗膜を備えた積層体(R1)を得た。 (Comparative Example 5: Production of laminate (R1))
By applying the primer (P′-1) obtained in Comparative Example 2 on the surface of the PET film substrate so that the film thickness after drying is about 1 μm and heating at 150 ° C. for 5 minutes, A primer layer was formed on the surface of the substrate. Next, the ultraviolet curable composition (UV-2) obtained in Preparation Example 3 was applied to the surface of the primer layer with a coating thickness of 15 μm, and the irradiation intensity was 0 on the coated surface using a high pressure mercury lamp as a light source. The laminate (R1) having a primer layer on the surface of the base material and a UV coating film on the surface of the primer layer was obtained by irradiating with ultraviolet rays at 0.5 J / cm 2 .
比較例5で用いたプライマー(P’-1)に代えて、比較例2~4で得られたプライマー(P’-2)~(P’-4)をそれぞれ用いた以外は、比較例5と同様に行い、積層体(R2)~(R4)を得た。 (Comparative Examples 6 to 8: Production of laminates (R2) to (R4))
Comparative Example 5 except that the primers (P'-2) to (P'-4) obtained in Comparative Examples 2 to 4 were used in place of the primer (P'-1) used in Comparative Example 5, respectively. In the same manner as above, laminates (R2) to (R4) were obtained.
Claims (11)
- ビニルエステル樹脂(A)、及び芳香環を有するウレタン樹脂(B)が、水性媒体(C)中に分散して得られた水性樹脂組成物(D)、ならびに、カルボジイミド系架橋剤(E)を含有するコーティング剤であって、
前記ビニルエステル樹脂(A)が、ノボラック型エポキシ樹脂及びビスフェノール型エポキシ樹脂からなる群より選ばれる1種以上のエポキシ樹脂(a1)と、酸基及び重合性不飽和基を有する化合物(a2)とを反応させて得られたものであり、
前記ウレタン樹脂(B)が、芳香環を有するポリオール(b1-1)及び親水性基を有するポリオール(b1-2)を含有するポリオール(b1)と、ポリイソシアネート(b2)とを反応させて得られたものであることを特徴とするコーティング剤。 An aqueous resin composition (D) obtained by dispersing a vinyl ester resin (A) and a urethane resin (B) having an aromatic ring in an aqueous medium (C), and a carbodiimide-based crosslinking agent (E) A coating agent containing,
The vinyl ester resin (A) is one or more epoxy resins (a1) selected from the group consisting of novolak type epoxy resins and bisphenol type epoxy resins, a compound (a2) having an acid group and a polymerizable unsaturated group, It was obtained by reacting
The urethane resin (B) is obtained by reacting a polyol (b1) containing a polyol (b1-1) having an aromatic ring and a polyol (b1-2) having a hydrophilic group with a polyisocyanate (b2). The coating agent characterized by being made. - 前記架橋剤(E)の使用量が、カルボジイミド基と反応可能な前記ウレタン樹脂(B)が有する親水性基の80~100モル%と反応する量である請求項1記載のコーティング剤。 The coating agent according to claim 1, wherein the amount of the crosslinking agent (E) used is an amount that reacts with 80 to 100 mol% of the hydrophilic group of the urethane resin (B) capable of reacting with a carbodiimide group.
- 前記ポリオール(b1-1)中の芳香環濃度が、1.5~8mol/kgの範囲である請求項1記載のコーティング剤。 The coating agent according to claim 1, wherein the concentration of the aromatic ring in the polyol (b1-1) is in the range of 1.5 to 8 mol / kg.
- 前記芳香環を有するポリオール(b1-1)が、芳香族ポリエステルポリオール(b1-a)及びビスフェノールAのアルキレンオキサイド付加物(b1-b)のうち、少なくとも1つを含むポリオールである請求項1記載のコーティング剤。 2. The polyol (b1-1) having an aromatic ring is a polyol containing at least one of an aromatic polyester polyol (b1-a) and an alkylene oxide adduct (b1-b) of bisphenol A. Coating agent.
- 前記ポリオール(b1)中に含まれる芳香環を有するポリオール(b1-1)の割合が40~98質量%の範囲である請求項1記載のコーティング剤。 The coating agent according to claim 1, wherein the proportion of the polyol (b1-1) having an aromatic ring contained in the polyol (b1) is in the range of 40 to 98% by mass.
- 前記ポリイソシアネート(b2)が芳香族ポリイソシアネートを含むものである請求項1記載のコーティング剤。 The coating agent according to claim 1, wherein the polyisocyanate (b2) contains an aromatic polyisocyanate.
- 前記化合物(a2)がアクリル酸又はメタクリル酸である請求項1記載のコーティング剤。 The coating agent according to claim 1, wherein the compound (a2) is acrylic acid or methacrylic acid.
- 前記ビニルエステル樹脂(A)の一部又は全部が、前記ウレタン樹脂(B)粒子中に内在して樹脂粒子(F)を形成したものである請求項1記載のコーティング剤。 The coating agent according to claim 1, wherein a part or all of the vinyl ester resin (A) is present in the urethane resin (B) particles to form resin particles (F).
- 前記ビニルエステル樹脂(A)と前記ウレタン樹脂(B)との質量割合[(A)/(B)]が60/40~10/90の範囲である請求項1記載のコーティング剤。 The coating agent according to claim 1, wherein the mass ratio [(A) / (B)] of the vinyl ester resin (A) and the urethane resin (B) is in the range of 60/40 to 10/90.
- 基材の表面に、請求項1~9のいずれか1項記載のコーティング剤を塗布し、乾燥することによって形成されたプライマー層を有し、前記プライマー層の表面に、活性エネルギー線硬化性組成物を用いて形成された硬化塗膜を有することを特徴とする積層体。 A primer layer formed by applying the coating agent according to any one of claims 1 to 9 to a surface of a substrate and drying the coating, and an active energy ray-curable composition on the surface of the primer layer A laminate having a cured coating film formed using a product.
- 前記活性エネルギー線硬化性樹脂組成物が、重合性不飽和基を有する樹脂と、重合性不飽和基を有する単量体とを含有するものである請求項10記載の積層体。 The laminate according to claim 10, wherein the active energy ray-curable resin composition contains a resin having a polymerizable unsaturated group and a monomer having a polymerizable unsaturated group.
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