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WO2015039406A1 - 电缆用线对线连接器、电缆用线对线连接器组件及设置有线对线连接器的电缆组件 - Google Patents

电缆用线对线连接器、电缆用线对线连接器组件及设置有线对线连接器的电缆组件 Download PDF

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Publication number
WO2015039406A1
WO2015039406A1 PCT/CN2014/000848 CN2014000848W WO2015039406A1 WO 2015039406 A1 WO2015039406 A1 WO 2015039406A1 CN 2014000848 W CN2014000848 W CN 2014000848W WO 2015039406 A1 WO2015039406 A1 WO 2015039406A1
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WO
WIPO (PCT)
Prior art keywords
hole
wire
terminal
transfer tube
cable
Prior art date
Application number
PCT/CN2014/000848
Other languages
English (en)
French (fr)
Inventor
周啸
Original Assignee
泰科电子(上海)有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 泰科电子(上海)有限公司 filed Critical 泰科电子(上海)有限公司
Publication of WO2015039406A1 publication Critical patent/WO2015039406A1/zh

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
    • H01R9/05Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
    • H01R9/0503Connection between two cable ends
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/38Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts
    • H01R24/40Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2103/00Two poles

Definitions

  • the present invention relates to a wire-to-wire connector for a cable, a wire-to-wire connector assembly for a cable, and a cable assembly for providing a wire-to-wire connector.
  • Cables typically include an inner conductor for power transmission and an outer conductor for shielding.
  • An insulator is disposed between the outer conductor and the inner conductor.
  • An insulating outer casing is also provided in addition to the outer conductor.
  • the cable ends are provided with a connection structure to facilitate connection of the cable to the powered device.
  • the electrical equipment is also provided with a connection structure of the mating structure and the cable.
  • the distance between the electrical equipment and the power supply needs to be increased, and the distance between the electrical equipment and the power source is different in various automobiles. Since there is no wire-to-wire connector, only one length of cable can be produced for each type of vehicle and the connection structure is designed, which is not only inflexible in use, but also inconvenient to produce and costly.
  • One of the objects of the present invention is to provide a wire-to-wire connector for a cable suitable for wire-to-wire connection in order to overcome the deficiencies in the prior art.
  • a wire-to-wire connector for a cable comprising:
  • a housing having a first through hole allowing a cable to pass through; the first through hole extending through the outer casing axially along the outer casing;
  • a transfer tube having a lumen extending from one end to the other end; the transfer tube is provided with a flange; the flange is disposed on the transfer tube and protrudes from the transfer tube;
  • terminal isolating sleeve has a second through hole penetrating:
  • One end of the transfer tube is inserted into the first through hole; the flange is larger than the first through hole, and the flange abuts axially at the end of the outer casing and is located at the first through hole Outside the hole; the other end of the transfer tube is connected to the terminal isolating sleeve.
  • the outer wall of the terminal isolating sleeve is provided with a first step, the first step protrudes from an outer wall of the terminal isolating sleeve, and protrudes from a lumen of the connecting tube; the end of the terminal isolating sleeve is inserted Connected or threaded into the lumen; the first step abuts axially at the end of the adapter tube.
  • the inner wall of the second through hole is provided with a second step, and the second step protrudes from the inner wall of the second through hole.
  • one end of the terminal isolation sleeve that is not connected to the transfer tube is provided with a through groove; the number of the through grooves is one or two: two or more through grooves are circumferentially spaced apart to be isolated at the terminal
  • the sleeve ends form a plurality of first elastic pieces.
  • the inner wall of the second through hole is provided with a second step, the second step protrudes from the inner wall of the second through hole; and the second step is disposed on the first elastic piece.
  • the method further includes a connection terminal, and at least one end of the connection terminal is mounted in the second through hole of the terminal isolation sleeve.
  • the outer wall of the connecting terminal is provided with a groove; the inner wall of the second through hole is provided with a second step, the second step protrudes from the inner wall of the second through hole; and the second step is embedded in the second step Inside the groove.
  • connection terminal is a male terminal; one end of the male terminal is located outside the first terminal isolation sleeve, and the other end is located in the second through hole.
  • connection terminal is a female terminal
  • the female terminal is provided with a cavity that is matched with the male terminal
  • the female terminal is all located in the second through hole of the terminal isolation sleeve
  • the outer wall of the female terminal A card slot is disposed;
  • the inner wall of the second through hole is provided with a second step protruding from the inner wall of the second through hole; and the second step is embedded in the card slot.
  • the terminal isolation sleeve is provided with a third through hole; the third through hole is in communication with the second through hole; the second through hole is provided with a second elastic piece, the second step Provided on the second elastic piece; the second step protrudes from the inner wall of the second through hole and is embedded in the card slot; the second elastic piece is provided with one end of the second step movable and resettable Setting: the second elastic piece is disposed to move the second step from the card slot after the one end of the second step is moved.
  • the transfer tube is a metal piece.
  • a first sealing ring is further included, the first sealing ring being disposed at an outer circumference of the outer casing.
  • a second sealing ring is further included, the second sealing ring being disposed between the inner walls of the outer casing.
  • Another object of the present invention is to provide a wire-to-wire connector for a cable suitable for wire-to-wire connection in order to overcome the deficiencies in the prior art.
  • a wire-to-wire connector for a cable comprising:
  • a housing having a first through hole allowing a cable to pass through; the first through hole extending through the outer casing axially along the outer casing;
  • the connecting pipe is provided with a fourth through hole penetrating
  • the outer casing is connected to one end of the connecting pipe.
  • a transfer tube having a lumen extending from one end to the other end, the transfer tube being provided with a flange; the flange being disposed on the transfer tube and protruding from The transfer tube; one end of the transfer tube is inserted into the first through hole; the flange is larger than the first through hole, and the flange abuts axially at the end of the outer casing and is located Outside the first through hole.
  • the terminal isolation sleeve further includes a second through hole penetrating; the other end of the transfer tube is connected to the terminal isolation sleeve.
  • the outer wall of the terminal isolating sleeve is provided with a first step, the first step protrudes from the outer wall of the terminal isolating sleeve, and protrudes from the connecting tube; the end of the terminal isolating sleeve is inserted or threaded Installed in the lumen; the first step abuts axially at the end of the adapter tube.
  • the inner wall of the second through hole is provided with a second step, and the second step protrudes from the inner wall of the second through hole.
  • one end of the terminal isolation sleeve that is not connected to the transfer tube is provided with a through groove; the number of the through grooves is one or two or more; two or more through grooves are circumferentially spaced apart at the The end of the terminal isolating sleeve forms a plurality of first elastic pieces.
  • the inner wall of the second through hole is provided with a second step, the second step protrudes from the inner wall of the second through hole; and the second step is disposed on the first elastic piece.
  • the method further includes a connection terminal, wherein the connection terminal is at least one end mounted in the second through hole of the terminal isolation sleeve and connected to the cable.
  • the outer portion of the connecting terminal is provided with a groove; the inner wall of the second through hole is provided with a second step, the second step protrudes from the inner wall of the second through hole; and the second step is embedded in the second step Inside the groove.
  • connection terminal is a male terminal; one end of the male terminal is located outside the first terminal isolation sleeve, and the other end is located in the second through hole.
  • connection terminal is a female terminal
  • the female terminal is provided with a first cavity matched with the male terminal
  • the female terminal is all located in the second through hole of the terminal isolation sleeve
  • the outer wall of the terminal is provided with a card slot
  • the inner wall of the second through hole is provided with a second step protruding from the inner wall
  • the second step is embedded in the card slot.
  • the terminal isolation sleeve is provided with a third through hole; the third through hole is in communication with the second through hole; the second through hole is provided with a second elastic piece, the second step Provided on the second elastic piece; the second step protrudes from the inner wall of the second through hole and is embedded in the card slot; the second elastic piece is provided with one end of the second step movable and resettable The second elastic piece is disposed to move the second step from the card slot after the one end of the second step is moved.
  • one end of the transfer tube is located in the fourth through hole.
  • the outer casing is detachably connected to the connecting pipe.
  • the outer casing is provided with a shoulder, the shoulder is provided with a ninth through hole extending in the axial direction; the connecting pipe is provided with an internally threaded hole opposite to the position of the ninth through hole;
  • the housing is detachably coupled to the connecting tube by threadingly engaging the internally threaded hole through the ninth through hole.
  • the outer casing and the connecting tube co-clamp the flange.
  • the inner wall of the fourth through hole is provided with a sixth step protruding from the inner wall of the fourth through hole, and the flange is sandwiched between the outer casing and the sixth step.
  • a third object of the present invention is to provide a wire-to-wire connector assembly for a cable suitable for wire-to-wire connection in order to overcome the deficiencies in the prior art.
  • a first outer casing having a first through hole allowing a cable to pass through; the first through hole extending axially through the first outer casing along the first outer casing;
  • a second outer casing having a fifth through hole allowing the cable to pass through; the fifth through hole extending axially through the second outer casing along the second outer casing;
  • the connecting pipe is provided with a fourth through hole penetrating
  • the first outer casing and the second outer casing are respectively connected to one end of the connecting pipe.
  • the method further includes a first terminal isolation sleeve and a male terminal; the first terminal isolation sleeve has a second through hole therethrough; one end of the male terminal is for connecting with an inner conductor of the cable, and the other end is passed through the The second through hole extends out of the second through hole.
  • the male terminal is provided with a groove; the inner wall of the second bore is provided with a second step, the second step protrudes from the inner wall of the second through hole; and the second step is embedded in the concave Inside the slot.
  • one end of the first terminal isolating sleeve is provided with a through groove; the number of the through grooves is one or two; two or more through grooves are spaced apart in the circumferential direction at the end of the first terminal isolating sleeve
  • the portion forms a plurality of first elastic pieces; the second step is disposed on the elastic piece.
  • the method further includes a first transfer tube having a first lumen extending from one end to the other end; the first transfer tube is provided with a first flange; the first a flange is disposed on the first transfer tube and protrudes from the first transfer tube; one end of the first transfer tube is inserted into the first through hole; the first flange is larger than the first through hole, The first flange abuts axially at the first outer casing end and outside the first through hole; the other end of the first transfer tube is connected to the first terminal isolation sleeve.
  • the first terminal isolation sleeve outer wall is provided with a first step, the first step protrudes from an outer wall of the first terminal isolation sleeve, and protrudes from the first transfer tube; the first terminal isolation sleeve The end portion is inserted or threaded into the first lumen; the first step abuts axially at the end of the first adapter tube.
  • the method further includes a second terminal isolating sleeve and a female terminal; the second terminal isolating sleeve has a sixth through hole penetrating; one end of the female terminal is for connecting with the inner conductor of the cable, and the other end is located at the Inside the six-hole.
  • the female terminal is provided with a card slot; the inner wall of the sixth through hole is provided with a fourth step, the fourth step protrudes from the inner wall of the sixth through hole; and the fourth step is embedded in the card Inside the slot.
  • the second terminal isolation sleeve is provided with a seventh through hole; the seventh through hole is in communication with the sixth through hole; and the third through hole is provided with a third elastic piece, the first a fourth step is disposed on the third elastic piece; the fourth step protrudes from the inner wall of the sixth through hole and is embedded in the card slot; the third elastic piece is provided with one end of the fourth step movable and The third elastic piece is disposed to move from the card slot after the one end of the fourth step is moved.
  • a second transfer tube having a second lumen extending from one end to the other end; the second transfer tube being provided with a second flange; the second a flange is disposed on the second transfer tube and protrudes from the second transfer tube; one end of the second transfer tube is inserted into the fifth through hole; the second flange is larger than the fifth through hole The second flange abuts axially at the end of the second outer casing and outside the fifth through hole; the other end of the second transfer tube is connected to the second terminal isolating sleeve.
  • the second terminal isolation sleeve outer wall is provided with a fifth step, the fifth step protrudes from the outer wall of the second terminal isolation sleeve, and protrudes from the second transfer tube; the second terminal isolation sleeve The end portion is inserted or threaded into the second lumen; the fifth step abuts axially at the end of the second adapter tube.
  • the first outer casing and the second outer casing are detachably connected to the connecting pipe.
  • the first outer casing is provided with a first shoulder, the first shoulder is provided with a ninth through hole extending in the axial direction; the second outer casing is provided with a second shoulder, the first The second shoulder is provided with an eighth through hole extending in the axial direction; the connecting pipe is provided with an internally threaded hole respectively opposite to the positions of the ninth through hole and the eighth through hole; a plurality of screws respectively pass through the The ninth through hole or the eighth through hole is threadedly engaged with the internally threaded hole to detachably connect the first outer casing and the second outer casing with the connecting pipe.
  • the method further includes a first transfer tube, a second transfer tube and a shielding sleeve, the first transfer tube having a first lumen extending from one end to the other end; the first transfer tube is provided with a first flange; the first flange is disposed on the first transfer tube and protrudes from the first transfer tube; one end of the first transfer tube is inserted into the first through hole; the first flange Larger than the first through hole, the first flange abuts axially at the first outer casing end and outside the first through hole; the second transfer tube has a continuous extending from one end a second lumen to the other end; the second transfer tube is provided with a second flange; the second flange is disposed on the second transfer tube and protrudes from the second transfer tube; one end of the second transfer tube is inserted into the fifth through hole; the second flange Larger than the fifth through hole, the second flange is axially lower than the second outer casing end and located outside the fifth through hole
  • the first outer casing and the connecting pipe jointly clamp the first flange; the second outer casing and the connecting pipe jointly clamp the second flange.
  • the inner wall of the fourth through hole is provided with a sixth step protruding from the inner wall of the fourth through hole, the first flange being clamped between the first outer casing and the sixth step; The second flange is clamped between the second outer casing and the fifth step.
  • a fourth object of the present invention is to provide a cable assembly for providing a wired-to-wire connector in order to overcome the deficiencies in the prior art.
  • a cable assembly for setting a wired-to-wire connector comprising:
  • a housing having a first through hole allowing a cable to pass through; the first through hole extending through the outer casing axially along the outer casing;
  • a cable comprising an inner conductor and an insulating sleeve; the cable having a connecting end portion;
  • connection terminal being connected to the inner conductor
  • a transfer tube having a lumen extending from one end to the other end; the rear end of the transfer tube is connected to a connecting end portion of the cable and inserted into the first through hole; a flange is disposed on the transfer tube, the flange is larger than the first through hole, and axially abuts the end of the outer casing;
  • terminal isolation sleeve having a second through hole penetrating; the terminal isolation sleeve being connected to the front end of the adapter tube;
  • the connecting terminal is fixed by the terminal isolating sleeve; the rear end of the terminal isolating sleeve is connected to the front end of the transfer tube; the cable passes through the first through hole and is connected to the rear end of the transfer tube, The inner conductor is connected to the connection terminal.
  • the terminal isolation sleeve is disposed outside of at least a portion of the connection terminals.
  • the transfer tube is connected to the insulating sleeve.
  • the cable further includes an outer conductor and an insulator between the inner conductor and the outer conductor, the insulating sleeve is wrapped outside the outer conductor; and the adapter tube is connected to the outer conductor .
  • the transfer tube is a metal piece and is crimped to the outer conductor.
  • a first sealing ring is further included, the sealing ring being disposed at an outer circumference of the outer casing.
  • a second sealing ring is further included, the second sealing ring being disposed between the outer casing and the cable.
  • the method further includes a connecting pipe; the connecting pipe is provided with a fourth through hole penetrating; the connecting end portion of the cable, the connecting terminal, and the connecting pipe are located in the fourth through hole
  • the outer casing is connected to one end of the connecting pipe.
  • the cable includes a first cable and a second cable
  • the connection terminal includes a male terminal and a female terminal
  • the housing includes a first outer casing and a second outer casing
  • the transfer tube includes a first transfer tube and a first a second connecting tube
  • the male terminal is connected to the first cable
  • the female terminal is connected to the second terminal
  • the male terminal is connected to the female terminal in a pluggable manner
  • the first outer casing And the first transfer tube is disposed at the first cable end
  • the second outer casing and the second transfer tube are disposed at the second cable end
  • the first outer casing and the second outer casing are respectively connected At the end of the connecting tube.
  • the shielding sleeve is further disposed in the fourth through hole, the shielding sleeve is in contact with one end of the first adapter tube, and the other end is in contact with the second adapter tube;
  • the male terminal and the female terminal are connected in the shielding sleeve.
  • the first outer casing and the second outer casing are respectively disposed at the ends of the length of the cable, the inner conductors of the two cables are respectively connected to the male terminal and the female terminal, and the outer conductor is set in the insulator. And connected to the first transfer tube and the second transfer tube respectively.
  • the first outer casing and the second outer casing are connected by a connecting pipe to realize the overall connection of the two-stage cable.
  • the male terminal is connected to the female terminal to electrically connect the inner conductor of the two-stage cable.
  • the first transfer tube and the second transfer tube are made of a metal material, and the outer tube of the two-stage cable is electrically connected by using a shielding tube made of a metal material.
  • the wire-to-wire connector for a cable of the present invention can realize a quick disconnection connection of a wire-to-wire to conveniently connect two or more cables together.
  • Use the wire-to-wire connector for cable in the invention no need to produce according to each use occasion Cables of a certain length are only assembled according to a certain standard length, so that the standard length cable is suitable for various applications, which is convenient to use, high in flexibility, convenient in production and low in cost.
  • the connecting tube is detachably connected to the first outer casing and the second outer casing, and can be easily disassembled and installed; and, before the cable is assembled, only the outer casing and the cable combination need to be connected, or a pair of combined outer casing and cable are connected.
  • the connecting pipe can be connected with the connecting pipe, and all the components are connected at the time of use, which is convenient for production and assembly.
  • the connection housing is mounted on the first housing or the second housing where the male terminal is disposed, the human body can be prevented from coming into contact with the male terminal and the electric shock is generated, and the use safety is high.
  • the terminal isolating sleeve By using the terminal isolating sleeve, the male terminal and the female terminal can be firmly fixed to prevent the male terminal or the female terminal from being separated from the inner conductor by multiple insertions and removals.
  • the step of the inner wall of the terminal isolating sleeve cooperates with the step of the outer wall to define the position of the male terminal and the female terminal, and can be stably maintained at the position after being mounted in position.
  • the terminal isolating sleeve can be easily mounted on the male terminal and the female terminal or removed.
  • the first flange and the connecting tube are clamped by the first outer casing and the second outer casing and the connecting tube are clamped to the second flange, and the first flange and the second flange, that is, the first transfer tube and the second transfer tube are The position is fixed, so that the positions of the first terminal isolation sleeve, the second terminal isolation sleeve, the male terminal and the female terminal are firmly fixed, and the connection can be kept stable even if the male terminal and the female terminal are inserted and removed multiple times during use. Will not be detached from the inner conductor.
  • the invention is provided with a sealing ring, which can prevent water and dust from entering the connection structure of the two cables, and is safer to use.
  • FIG. 1 is a schematic view showing the structure of a wire-to-wire connector assembly for a cable according to the present invention.
  • FIG. 2 is a perspective exploded view of the wire-to-wire connector assembly for a cable of the present invention.
  • Figure 3 is an axial cross-sectional view of the wire-to-wire connector assembly for a cable of the present invention after assembly.
  • FIG. 4A is a cross-sectional view showing the structure of a first coaxial cable in the present invention.
  • 4B is a cross-sectional view showing the structure of a second coaxial cable in the present invention.
  • Figure 5 is a cross-sectional view showing the structure of a first outer casing in the present invention.
  • Figure 6 is a cross-sectional view showing the structure of a first transfer tube in the present invention.
  • Figure 7 is a cross-sectional view showing the structure of a second transfer tube in the present invention.
  • Figure 8 is a cross-sectional view showing the structure of a connecting pipe in the present invention.
  • FIG. 9 is a schematic perspective view showing the first terminal isolation sleeve of the present invention.
  • Figure 10 is a cross-sectional view showing the first terminal isolating sleeve of the present invention.
  • Figure 11 is a cross-sectional view of the male terminal of the present invention.
  • FIG. 12 is a schematic perspective view showing the second terminal isolation sleeve of the present invention.
  • Figure 13 is a cross-sectional view showing the second terminal isolating sleeve of the present invention.
  • Figure 14 is a cross-sectional view of the female terminal of the present invention.
  • the invention relates to a wire-to-wire connector for a cable for connecting two or more cables in one body.
  • the present invention is exemplified by a wire-to-wire connector for a cable for connecting two-stage cables.
  • each length of cable includes an inner conductor and an insulating sleeve that is wrapped around the inner conductor.
  • each length of cable includes an inner conductor and an outer conductor.
  • An inner conductor is disposed between the inner conductor and the outer conductor.
  • the insulator serves to prevent the inner and outer conductors from being electrically connected and to keep the two coaxial, forming a coaxial cable.
  • the outer conductor is also covered with an insulating sleeve.
  • the inner conductor is a metal cylinder made of a metal material.
  • the outer conductor is a metal mesh and acts as a shielding material to prevent external electromagnetic waves from adversely affecting the current delivery of the inner conductor.
  • the first cable in the present invention has the same structure as the second cable, and for convenience of explanation, different names are adopted for the same structure.
  • the first outer casing of the present invention has the same structure as the second outer casing, and for the convenience of explanation, different names are adopted for the same structure.
  • the first transfer tube of the present invention has the same structure as the second transfer tube, and for the convenience of explanation, different names are adopted for the same structure.
  • the connector of the present invention is used to connect two lengths of cable, such as first cable 81 and second cable 86, in a line-to-line manner.
  • the first cable 81 includes a first inner conductor 82 and a first outer conductor 83.
  • a first insulator 84 is disposed between the first inner conductor 82 and the first outer conductor 83 for preventing the first inner conductor 82 from being first
  • the outer conductor 83 is electrically connected and keeps both coaxial.
  • the first cable 81 is a coaxial cable.
  • the first outer conductor 83 is also covered with a first insulating sleeve 85.
  • the first inner conductor 82 is a metal cylinder made of a metal material.
  • the first outer conductor 83 is a metal mesh and serves as a shielding material to prevent external electromagnetic waves from adversely affecting the current delivery of the first inner conductor 82.
  • the second cable 86 includes a second inner conductor 87 and a second outer conductor 88.
  • a second insulator 89 is disposed between the second inner conductor 87 and the second outer conductor 88 for preventing the second inner conductor 87 from being electrically connected to the second outer conductor 88 and keeping the two coaxial.
  • the second cable 86 is a coaxial cable.
  • the second outer conductor 88 is also covered with a second insulating sleeve 881.
  • the second inner conductor 87 is a metal cylinder made of a metal material.
  • the second outer conductor 88 is a metal mesh as a shielding material to prevent external electromagnetic waves from adversely affecting the current delivery of the second inner conductor 87.
  • the wire-to-wire connector for a cable includes a first outer casing 10, a second outer casing 20, and a connecting pipe 30.
  • the first outer casing 10 and the second outer casing 20 may be respectively coupled to one end of the connecting pipe 30.
  • the first outer casing 10 is provided with a first shoulder 12.
  • the first shoulder 12 is provided with a ninth through hole (not shown) penetrating in the axial direction.
  • the second outer casing 20 is provided with a second shoulder 21.
  • the second shoulder 21 is provided with an eighth through hole (not shown) penetrating in the axial direction.
  • the connecting pipe 30 is provided with internally threaded holes (not shown) opposite to the positions of the ninth through hole and the eighth through hole, respectively.
  • the partial screws 33 are threadedly engaged with the internally threaded holes 33 through the eighth through holes, and the partial screws 33 are threadedly engaged with the internally threaded holes 33 through the ninth through holes, respectively, and the first outer casing 10 and the second outer casing 20 and the connecting pipe 30 are connected.
  • Removable connection A first seal ring 13 is disposed between the outer periphery of the first outer casing 10 and the inner wall of the connecting pipe 30, and between the outer periphery of the second outer casing 20 and the inner wall of the connecting pipe 30, respectively.
  • the cable-to-wire connector assembly for a cable may also be coupled to one end of the first cable 81 and the second cable 86 through the first housing 10 and the second housing 20, respectively.
  • the first housing 10 has a first through hole 11 that allows the first cable 81 to pass therethrough.
  • the first through hole 11 penetrates the first outer casing 10 in the axial direction along the first outer casing 10.
  • the first cable 81 passes through the first through hole 11.
  • a second seal ring 14 is disposed between the first cable 81 and the inner wall of the first outer casing 10.
  • the connecting end portion of the first cable 81 passes through the first through hole 11 from the front end 101 of the first casing and extends beyond the front end 101 of the first casing for electrical connection with the second cable 86.
  • connection end portion of the first cable 81 is mounted with the first transfer tube 40.
  • the first transfer tube 40 has a first lumen 41 extending from one end to the other end.
  • the first insulator 84 of the first cable 81 and the first inner conductor front end portion 821 pass through the first lumen 41 in the first transfer tube 40.
  • the first inner conductor 82 is spaced apart from the first transfer tube 40 by the first insulator 84 in the radial direction without electrical contact.
  • the first outer conductor front end 831 is disposed on the outer circumference of the first transfer tube rear end 402 and is crimped to the first transfer tube rear end 402.
  • the first outer conductor 83 is located between the crimp sleeve and the transfer tube 40, and is crimped and connected by crimping.
  • the first transfer tube 40 may be made of a metal conductive material. The first outer conductor 83 is in contact with the first transfer tube 40 to achieve electrical connection.
  • the first adapter tube 40 is provided with a first flange 42.
  • the first flange 42 is disposed on the first transfer tube 40 and protrudes from the first transfer tube 40.
  • the first transfer tube rear end 402 is inserted into the first through hole 11 on the first outer casing 10.
  • the first flange 42 is larger than the first through hole 11 , and the first flange 42 abuts against the end of the first outer casing 10 and is located outside the first through hole 11 .
  • the first transfer tube 40 is blocked by the first outer casing 10 and can no longer move to the left.
  • the first outer casing 10 is disposed at one end of the connecting pipe 30, as in the left end in FIG.
  • the connecting pipe 30 is provided with a fourth through hole 34 therethrough.
  • the fourth through hole inner wall 35 is provided with a protruding sixth step 36.
  • the sixth step 36 protrudes from the fourth through hole inner wall 35.
  • the first flange 42 is clamped between the first outer casing 10 and the sixth step 36.
  • the first outer conductor 83, the first transfer tube 40 constitutes a shield structure for the entire cable-to-wire connector assembly.
  • the first inner conductor front end 821 of the first cable 81 is also connected with a connection terminal.
  • the first inner conductor 82 and the connection terminals can be fixed to each other in various ways and electrically connected.
  • the connection terminal is the male terminal 51, and the male terminal 51 includes the second cavity 52 disposed at the rear thereof.
  • the first inner conductor front end 821 extends into the second cavity 52 of the male terminal 51, and the male terminal 51 is connected to the first inner conductor 82 by a crimping method.
  • the male terminal 51 further includes a circumferentially inserted external mating surface 511 disposed at a front portion thereof for mating with the female terminal.
  • the male terminal 51 is jacketed with a first terminal spacer 60.
  • One end of the first terminal isolating sleeve 60 is connected to the other end of the first transfer tube 40.
  • the connection can be by plug or threaded connection or other conventional connection.
  • the first terminal spacer back end 602 is threadedly coupled to the first adapter tube front end 401.
  • the first terminal spacer outer wall 67 is provided with a first step 61.
  • the first step 61 protrudes from the outer wall 67 of the first terminal spacer.
  • the first step 61 of the first terminal isolating sleeve 60 protrudes from the first connecting tube 40 in the radial direction, and therefore, the first step 61 abuts against the front end 401 of the first transfer tube in the axial direction and cannot enter the first lumen 41.
  • the first terminal isolating sleeve 60 can thus be positioned and fixed in the plugging direction relative to the first outer casing 10.
  • the first terminal isolating sleeve 60 has a through second through hole 62 for receiving the male terminal 51 and the first inner conductor 82 that are connected to each other.
  • the partial male terminal 51 extends beyond the second through hole 62 and is mated with the mating connecting terminal, such as the mating female terminal.
  • the second through hole inner wall 63 of the first terminal isolating sleeve 60 is provided with a second step 64, and the second step 64 protrudes radially from the second through hole inner wall 63.
  • the second step 64 may be disposed along the circumferential direction of the inner wall 63 of the second through hole, or may be along the circumference. Set multiple to the interval.
  • the male terminal 51 is provided with a recess 53.
  • the groove 53 is opposite to the second step 64.
  • Each second step 64 is embedded in a recess 53.
  • the first terminal spacer 60 and the male terminal 51 are positioned and fixed to each other in the plugging direction by the first step 64.
  • the male terminal 51 is also positioned and fixed in the plugging direction with respect to the first outer casing 10 for the plugging operation.
  • the end of the first terminal isolating sleeve 60 is provided with a plurality of through grooves 65 extending in the axial direction by a certain length.
  • a plurality of through grooves 65 are distributed in the circumferential direction, and a plurality of first elastic pieces 66 are formed at the ends of the first terminal isolation sleeve 60.
  • Each of the first elastic pieces 66 has a certain elasticity.
  • the second step 64 is located on the first elastic piece 66. When the first elastic piece 66 is disposed and the second step 64 is disposed on the first elastic piece 66, when the first terminal isolation cover 60 is fitted on the male terminal 51, the male terminal 51 can elastically deform the first elastic piece 66, which is convenient. installation. When the groove 53 is positioned opposite to the second step 64, the first elastic piece 66 is automatically reset, so that the second step 64 is embedded in the groove 53.
  • a protective sleeve 54 is also detachably mounted at the end of the male terminal 51.
  • the protective cover 54 is fitted to the front end 511 of the male terminal to prevent the male terminal 51 from being damaged by collision during assembly.
  • the protective cover 54 can be made as an insulating sleeve to prevent the human body from contacting the male terminal 51 and posing a risk of electric shock.
  • connection terminal 51 shown in the drawings and as described above is a male terminal
  • the connection terminal 51 may be provided with a mating female terminal, such as the female terminal 55 as described below.
  • the first terminal isolating sleeve 60 can be constructed to resemble the second terminal isolating sleeve 70 as described below.
  • the second outer casing 20 of the wire-to-wire connector assembly for a cable of the present invention has the same or similar structure as the first outer casing 10.
  • the connection and structure of the second outer casing 20 and the second cable 86 are similar to the connection manner and structure of the first outer casing 0 and the first cable 81 described above.
  • the second outer casing 20 has a fifth through hole 22 that allows the second cable 86 to pass therethrough.
  • the fifth through hole 22 penetrates the second outer casing 20 in the axial direction along the second outer casing 20.
  • the second cable 86 passes through the fifth through hole 22 and extends beyond the second housing front end 201 for electrical connection with the first cable 81.
  • the second end portion of the second cable 86 is mounted with a second transfer tube 90.
  • the second transfer tube 90 has a second lumen 91 extending from one end to the other end.
  • the second insulator 89 of the second cable 86 and the front end portion of the second inner conductor 87 pass through the second lumen 91.
  • the second inner conductor 87 is not in contact with the second transfer tube 90.
  • the second outer conductor 88 is crimped to the second adapter tube rear end 902.
  • the connecting end portion of the second cable 86 can be sleeved with a crimping sleeve 43.
  • the crimping sleeve 43 is sleeved on the outer circumference of the second outer conductor 88, and the second outer conductor 88 is clamped to the crimping sleeve and the second connecting tube 90. Between the three, use the crimp to connect the three.
  • the second transfer tube 90 may be made of a metal conductive material.
  • the second outer conductor 88 is electrically connected to the second transfer tube 90.
  • a second flange 92 is disposed on the second transfer tube 90.
  • the second flange 92 is disposed on the second transfer tube 90 and protrudes from the second transfer tube 90.
  • the second transfer tube rear end 902 is inserted into the fifth through hole 22 on the second outer casing 20.
  • the second flange 92 is larger than the fifth through hole 22, and the second flange 92 abuts against the end of the second outer casing 20 and is located outside the fifth through hole 22.
  • the second transfer tube 90 is blocked by the second outer casing 20 and is no longer movable to the right.
  • the second outer casing 20 is attached to one end of the connecting pipe 30, as shown in the right end in FIG.
  • the second flange 92 on the second transfer tube 90 is sandwiched between the second outer casing 20 and the right end of the sixth step 36 in the connecting pipe 30.
  • the second transfer pipe 90 is positioned and fixed between the second outer casing 20 and the right end of the sixth step 36 through the second flange 92. Due to the crimp connection between the second transfer tube 90 and the second outer conductor front end 881, the second cable 86 is positioned and fixed in the plugging direction relative to the second housing 20, or the cable is used with the wire-to-wire connector assembly.
  • an electrical connection is formed between the second outer conductor 88 and the second transfer tube 90.
  • the second outer conductor 88 and the second transfer tube 90 form a shield structure for the entire cable-to-wire connector assembly.
  • the second inner conductor front end 871 of the second cable 86 is also connected to the female terminal 55.
  • the second inner conductor 87 and the female terminal 55 can be fixed to each other in various ways and electrically connected.
  • the female terminal 55 includes a third cavity 56.
  • the second inner conductor front end 871 extends into the third cavity 56 of the female terminal 55, and the female terminal 55 is connected to the second inner conductor 87 by crimping.
  • the female terminal 55 further includes a circumferentially inserted inner mating face 551 disposed at a front portion thereof for mating with the male terminal.
  • the female terminal 55 is jacketed with a second terminal spacer 70.
  • the second terminal isolating sleeve 70 has a sixth through hole 72 therethrough for receiving the female terminal 55 and the second inner conductor 87.
  • the second terminal isolation sleeve rear end 702 is connected to the second transfer tube front end 901.
  • the connection can be by plug, thread or other form of connection.
  • the second terminal isolating sleeve 70 is threadedly coupled to the second transfer tube 90.
  • the second terminal spacer outer wall 74 is provided with a third step 73.
  • the third step 73 protrudes from the second terminal isolation sleeve outer wall 74 and protrudes from the second transfer tube 90.
  • the third step 73 abuts against the end of the second transfer tube 90 in the axial direction and cannot enter the second lumen 91.
  • the second terminal isolating sleeve 70 can thus be positioned and fixed in the plugging direction relative to the second outer casing 20.
  • the sixth through hole 72 on the second terminal isolating sleeve 70 has an inner wall 75.
  • the inner wall 75 is provided with a fourth step 76 which protrudes in the radial direction from the sixth through hole inner wall 75.
  • the fourth step 76 may be provided in one circumferential direction along the circumferential direction of the sixth through hole inner wall 75, or may be provided in plurality in the circumferential direction.
  • the end of the second terminal isolating sleeve 70 is provided with a plurality of seventh through holes 77, and the plurality of seventh through holes 77 are distributed in the circumferential direction.
  • the seventh through hole 77 is in communication with the sixth through hole 72.
  • a third elastic piece 78 is disposed in each of the seventh through holes 77, and the third elastic piece 78 has a certain elasticity.
  • Fourth The step 76 is located on the third elastic piece 78.
  • the female terminal 55 is provided with a card slot 57.
  • the card slot 57 is opposed to the fourth step 6.
  • Each fourth step 76 is embedded in a card slot 57.
  • the second terminal spacer 70 is coupled to the female terminal 55 at the end to define the axial position of the female terminal 55 and provide radial auxiliary support to the female terminal 55.
  • the female terminal 55 can cause the third elastic piece 78 to be elastic in the radial direction.
  • the fourth step 76 is radially displaced with the third elastic piece 78 to facilitate installation.
  • the third spring piece 78 can be automatically reset, so that the fourth step 76 is embedded in the card slot 57, and the female terminal 55 is then axially positioned.
  • the front end 551 of the female terminal 55 is retracted into the second terminal isolating sleeve 70 in the axial direction and covered by the second terminal isolating sleeve 70, thereby preventing the human body from contacting the female terminal 55 and causing an electric shock.
  • a shield sleeve 37 is disposed in the fourth through hole 34 of the connecting pipe 30.
  • the two ends of the shielding sleeve 37 abut against the first transfer tube 20 and the second transfer tube 90, respectively, and are in contact with the two to form a continuous shielding structure to shield and protect the wire-to-wire connector assembly of the present invention.
  • the shield bushing 37 is disposed on the outer circumference of the male terminal 51 and the female terminal 55, and is not in contact with the male terminal 51 and the female terminal 55.
  • the first terminal isolating sleeve 60 and the second terminal isolating sleeve 70 are further shielded between the shielding sleeve 37 and the male terminal 51 and the female terminal 55.
  • the first outer conductor 83 and the second outer conductor 88 are electrically connected by the first transfer tube 20, the shield sleeve 37, and the second transfer tube 90.
  • a shield layer may be coated in the fourth through hole 34 of the connecting pipe 30, or the connecting pipe 30 may be made of a shielding material, so that no additional shielding sleeve 37 is required.
  • the wire-to-wire connector assembly of the present invention is also applicable to cables without outer conductors and insulators, i.e., non-coaxial cables.
  • the first cable 81 includes a first inner conductor 82 and a first insulating sleeve 35 that is wrapped around the first inner conductor 82.
  • the second cable 86 includes a second inner conductor 87 and a second insulating sleeve 881 that is wrapped over the second outer conductor 88.
  • first transfer tube 20 and the second transfer tube 90 can be connected to the first first insulating sleeve 85 and the second insulating sleeve 881, respectively.
  • first transfer tube 20 and the second transfer tube 90 need not be made of a metal shielding material.
  • the shielding sleeve 37 in the first embodiment can be omitted.

Landscapes

  • Details Of Connecting Devices For Male And Female Coupling (AREA)

Abstract

一种电缆用线对线连接器,包括:外壳,所述外壳具有允许电缆穿过的第一通孔;所述第一通孔沿外壳轴向贯穿所述外壳;转接管,所述转接管具有自一端起延伸贯穿至另一端的管腔;所述转接管上设置有法兰;所述法兰设置在转接管上且突出于转接管;端子隔离套,所述端子隔离套具有贯穿的第二通孔;所述转接管一端插置于所述第一通孔内:所述法兰大于所述第一通孔,所述法兰沿轴向抵靠在所述外壳端部且位于所述第一通孔之外;所述转接管的另一端与所述端子隔离套连接。上述连接器可以实现线对线的快速拆分连接,以方便地将两根或多根电缆连接在一起。

Description

电缆用线对线连接器、电缆用线对线连接器组件及设置有线对线连接器的电缆组件 技术领域
本发明涉及一种电缆用线对线连接器、电缆用线对线连接器组件及设置有线对线连接器的电缆组件。
背景技术
高电压大电流通常使用电缆传输。电缆通常包括用于输电的内导体和用于屏蔽的外导体。外导体与内导体之间设置有绝缘体。在外导体之外还设置有绝缘外壳。现有技术中的用电设备中,由于电源距离用电设备较近,通常使用一根电缆即可。电缆端部设置有连接结构,以便于将电缆与用电设备连接。相应地,用电设备也会设置对配的结构与电缆的连接结构连接。随着电动汽车的不断研发、发展,电动汽车的功能越来越丰富,而且人们对电动汽车的要求越来越高。用电设备与电源的距离需要增大,而且各种不同的汽车中,用电设备与电源的距离不相同。由于没有线对线的连接器,只能针对每种车型生产一种长度的电缆且设计连接结构,不仅使用时灵活性差,而且生产不方便、成本高。
发明内容
本发明的目的之一是为了克服现有技术中的不足,提供一种适合线对线连接的电缆用线对线连接器。
为实现以上目的,本发明通过以下技术方案实现:
电缆用线对线连接器,其特征在于,包括:
外壳,所述外壳具有允许电缆穿过的第一通孔;所述第一通孔沿外壳轴向贯穿所述外壳;
转接管,所述转接管具有自一端起延伸贯穿至另一端的管腔;所述转接管上设置有法兰;所述法兰设置在转接管上且突出于转接管;
端子隔离套,所述端子隔离套具有贯穿的第二通孔:
所述转接管一端插置于所述第一通孔内;所述法兰大于所述第一通孔,所述法兰沿轴向抵靠在所述外壳端部且位于所述第一通孔之外;所述转接管的另一端与所述端子隔离套连接。
优选地是,所述端子隔离套外壁设置有第一台阶,所述第一台阶突出于所述端子隔离套的外壁,且突出于所述转接管的管腔;所述端子隔离套端部插接于或螺纹安装于所述管腔内;所述第一台阶沿轴向抵靠在所述转接管端部。
优选地是,所述第二通孔内壁设置有第二台阶,所述第二台阶突出于所述第二通孔内壁。
优选地是,所述端子隔离套未与转接管连接的一端设置有通槽;所述通槽数目为一个或两个以上:两个以上的通槽沿圆周方向间隔分布而在所述端子隔离套端部形成多个第一弹片。
优选地是,所述第二通孔内壁设置有第二台阶,所述第二台阶突出于所述第二通孔内壁;所述第二台阶设置于所述第一弹片上。
优选地是,还包括连接端子,所述连接端子至少一端安装于所述端子隔离套的第二通孔内。
优选地是,所述连接端子的外壁设置有凹槽;所述第二通孔内壁设置有第二台阶,所述第二台阶突出于所述第二通孔内壁;所述第二台阶嵌入所述凹槽内。
优选地是,所述连接端子为公端子;所述公端子的一端位于所述第一端子隔离套以外,另一端位于所述第二通孔内。
优选地是,所述连接端子为母端子,所述母端子设置有与公端子对配的容腔;所述母端子全部位于所述端子隔离套的第二通孔内;所述母端子外壁设置有卡槽;所述第二通孔内壁设置有突出于第二通孔内壁的第二台阶;所述第二台阶嵌入所述卡槽内。
优选地是,所述端子隔离套上设置有第三通孔;所述第三通孔与所述第二通孔连通;所述第三通孔内设置有第二弹片,所述第二台阶设置于所述第二弹片上;所述第二台阶突出于所述第二通孔内壁并嵌入所述的卡槽内;所述第二弹片设置有第二台阶的一端可移动并可复位地设置:所述第二弹片设置第二台阶的一端移动后使所述第二台阶从所述卡槽内退出。
优选地是,所述转接管为金属件。
优选地是,还包括第一密封圈,所述第一密封圈设置在所述外壳的外周。
优选地是,还包括第二密封圈,所述第二密封圈设置在所述外壳内壁之间。
本发明的目的之二是为了克服现有技术中的不足,提供一种适合线对线连接的电缆用线对线连接器。
为实现以上目的,本发明通过以下技术方案实现:
电缆用线对线连接器,其特征在于,包括:
外壳,所述外壳具有允许电缆穿过的第一通孔;所述第一通孔沿外壳轴向贯穿所述外壳;
连接管;所述连接管设置有贯穿的第四通孔;
所述外壳与所述连接管一端连接。
优选地是,还包括转接管,所述转接管具有自一端起延伸贯穿至另一端的管腔,所述转接管上设置有法兰;所述法兰设置在所述转接管上且突出于所述转接管;所述转接管一端插置于所述第一通孔内;所述法兰大于所述第一通孔,所述法兰沿轴向抵靠在所述外壳端部且位于所述第一通孔之外。
优选地是,还包括端子隔离套,所述端子隔离套具有贯穿的第二通孔;所述转接管的另一端与所述端子隔离套连接。
优选地是,所述端子隔离套外壁设置有第一台阶,所述第一台阶突出于所述端子隔离套外壁,且突出于所述转接管;所述端子隔离套端部插接于或螺纹安装于所述管腔内;所述第一台阶沿轴向抵靠在所述转接管端部。
优选地是,所述第二通孔内壁设置有第二台阶,所述第二台阶突出于所述第二通孔内壁。
优选地是,所述端子隔离套未与所述转接管连接的一端设置有通槽;所述通槽数目为一个或两个以上;两个以上的通槽沿圆周方向间隔分布而在所述端子隔离套端部形成多个第一弹片。
优选地是,所述第二通孔内壁设置有第二台阶,所述第二台阶突出于所述第二通孔内壁;所述第二台阶设置于所述第一弹片上。
优选地是,还包括连接端子,所述连接端子至少一端安装于所述端子隔离套的第二通孔内,并与所述电缆相连。
优选地是,所述连接端子的外部设置有凹槽;所述第二通孔内壁设置有第二台阶,所述第二台阶突出于所述第二通孔内壁;所述第二台阶嵌入所述凹槽内。
优选地是,所述连接端子为公端子;所述公端子的一端位于所述第一端子隔离套以外,另一端位于所述第二通孔内。
优选地是,所述连接端子为母端子,所述母端子设置有与公端子对配的第一容腔;所述母端子全部位于所述端子隔离套的第二通孔内;所述母端子外壁设置有卡槽;所述第二通孔的内壁设置有突出于内壁的第二台阶;所述第二台阶嵌入所述卡槽内。
优选地是,所述端子隔离套上设置有第三通孔;所述第三通孔与所述第二通孔连通;所述第三通孔内设置有第二弹片,所述第二台阶设置于所述第二弹片上;所述第二台阶突出于所述第二通孔内壁并嵌入所述的卡槽内;所述第二弹片设置有第二台阶的一端可移动并可复位地设置;所述第二弹片设置第二台阶的一端移动后使所述第二台阶从所述卡槽内退出。
优选地是,所述转接管一端位于所述第四通孔内。
优选地是,所述外壳与所述连接管可拆卸连接。
优选地是,所述外壳设置有凸肩,所述凸肩上设置有沿轴向贯穿的第九通孔;所述连接管设置有与所述第九通孔位置相对的内螺纹孔;螺钉穿过所述第九通孔与所述内螺纹孔螺纹配合,将所述外壳与所述连接管可拆卸连接。
优选地是,所述外壳与所述连接管共同夹持所述法兰。
优选地是,所述第四通孔内壁设置有突出于第四通孔内壁的第六台阶,所述法兰夹持于所述外壳与所述第六台阶之间。
本发明的目的之三是为了克服现有技术中的不足,提供一种适合线对线连接的电缆用线对线连接器组件。
为实现以上目的,本发明通过以下技术方案实现:
电缆用线对线连接器组件,其特征在于,包括;
第一外壳,所述第一外壳具有允许电缆穿过的第一通孔;所述第一通孔沿第一外壳轴向贯穿所述第一外壳;
第二外壳,所述第二外壳具有允许电缆穿过的第五通孔;所述第五通孔沿第二外壳轴向贯穿所述第二外壳;
连接管,所述连接管设置有贯穿的第四通孔;
所述第一外壳与所述第二外壳分别连接在所述连接管一端。
优选地是,还包括第一端子隔离套和公端子;所述第一端子隔离套具有贯穿的第二通孔;所述公端子一端用于与电缆的内导体连接,另一端穿过所述第二通孔并伸出于所述第二通孔之外。
优选地是,所述公端子设置有凹槽;所述第二逋孔内壁设置有第二台阶,所述第二台阶突出于所述第二通孔内壁;所述第二台阶嵌入所述凹槽内。
优选地是,所述第一端子隔离套一端设置有通槽;所述通槽数目为一个或两个以上;两个以上的通槽沿圆周方向间隔分布而在所述第一端子隔离套端部形成多个第一弹片;所述第二台阶设置于所述弹片上。
优选地是,还包括第一转接管,所述第一转接管具有自一端起延伸贯穿至另一端的第一管腔;所述第一转接管上设置有第一法兰;所述第一法兰设置在第一转接管上且突出于第一转接管;所述第一转接管一端插置于所述第一通孔内;所述第一法兰大于所述第一通孔,所述第一法兰沿轴向抵靠在所述第一外壳端部且位于所述第一通孔之外;所述第一转接管的另一端与所述第一端子隔离套连接。
优选地是,所述第一端子隔离套外壁设置有第一台阶,所述第一台阶突出于所述第一端子隔离套的外壁,且突出于第一转接管;所述第一端子隔离套端部插接于或螺纹安装于所述第一管腔内;所述第一台阶沿轴向抵靠在所述第一转接管端部。
优选地是,还包括第二端子隔离套和母端子;所述第二端子隔离套具有贯穿的第六通孔;所述母端子一端用于与电缆的内导体连接,另一端位于所述第六通孔内。
优选地是,所述母端子设置有卡槽;所述第六通孔内壁设置有第四台阶,所述第四台阶突出于所述第六通孔内壁;所述第四台阶嵌入所述卡槽内。
优选地是,所述第二端子隔离套上设置有第七通孔;所述第七通孔与所述第六通孔连通;所述第七通孔内设置有第三弹片,所述第四台阶设置于所述第三弹片上;所述第四台阶突出于所述第六通孔内壁并嵌入所述的卡槽内;所述第三弹片设置有第四台阶的一端可移动并可复位地设置;所述第三弹片设置第四台阶的一端移动后使所述第四台阶从所述卡槽内退出。
优选地是,还包括第二转接管,所述第二转接管具有自一端起延伸贯穿至另一端的第二管腔;所述第二转接管上设置有第二法兰;所述第二法兰设置在第二转接管上且突出于第二转接管;所述第二转接管一端插置于所述第五通孔内;所述第二法兰大于所述第五通孔,所述第二法兰沿轴向抵靠在所述第二外壳端部且位于所述第五通孔之外;所述第二转接管的另一端与所述第二端子隔离套连接。
优选地是,所述第二端子隔离套外壁设置有第五台阶,所述第五台阶突出于所述第二端子隔离套的外壁,且突出于第二转接管;所述第二端子隔离套端部插接于或螺纹安装于所述第二管腔内;所述第五台阶沿轴向抵靠在所述第二转接管端部。
优选地是,所述第一外壳及所述第二外壳均与所述连接管可拆卸连接。
优选地是,所述第一外壳设置有第一凸肩,所述第一凸肩上设置有沿轴向贯穿的第九通孔;所述第二外壳设置有第二凸肩,所述第二凸肩上设置有沿轴向贯穿的第八通孔;所述连接管设置有分别与所述第九通孔和第八通孔位置相对的内螺纹孔;多个螺钉分别穿过所述第九通孔或第八通孔与所述内螺纹孔螺纹配合,将所述第一外壳及所述第二外壳与所述连接管可拆卸连接。
优选地是,还包括第一转接管、第二转接管和屏蔽套管,所述第一转接管具有自一端起延伸贯穿至另一端的第一管腔;所述第一转接管上设置有第一法兰;所述第一法兰设置在第一转接管上且突出于第一转接管;所述第一转接管一端插置于所述第一通孔内;所述第一法兰大于所述第一通孔,所述第一法兰沿轴向抵靠在所述第一外壳端部且位于所述第一通孔之外;所述第二转接管具有自一端起延伸贯穿至另一端的第二管腔;所述第二转接管上设置有 第二法兰;所述第二法兰设置在第二转接管上且突出于第二转接管;所述第二转接管一端插置于所述第五通孔内;所述第二法兰大于所述第五通孔,所述第二法兰沿轴向低靠在所述第二外壳端剖且位于所述第五通孔之外;所述第一转接管与所述第二转接管分别与所述屏蔽套管一端接触连接。
优选地是,所述第一外壳与所述连接管共同夹持所述第一法兰;所述第二外壳与所述连接管共同夹持所述第二法兰。
优选地是,所述第四通孔内壁设置有突出于第四通孔内壁的第六台阶,所述第一法兰夹持于所述第一外壳与所述第六台阶之间;所述第二法兰夹持于所述第二外壳与所述第五台阶之间。
本发明的目的之四是为了克服现有技术中的不足,提供一种设置有线对线连接器的电缆组件。
为实现以上目的,本发明通过以下技术方案实现:
设置有线对线连接器的电缆组件,其特征在于,包括:
外壳,所述外壳具有允许电缆穿过的第一通孔;所述第一通孔沿外壳轴向贯穿所述外壳;
电缆,所述电缆包括内导体和绝缘套;所述电缆具有一连接端部分;
连接端子,所述连接端子与所述内导体连接;
转接管,所述转接管具有自一端起延伸贯穿至另一端的管腔;所述转接管后端与所述电缆的连接端部分连接,并插置于所述第一通孔内;所述转接管上设置有法兰,所述法兰大于所述第一通孔,且沿轴向抵靠在所述外壳端部;以及
端子隔离套,所述端子隔离套具有贯穿的第二通孔;所述端子隔离套与所述转接管前端连接;
所述连接端子通过所述端子隔离套固定;所述端子隔离套后端与所述转接管前端连接;所述电缆穿过所述第一通孔,与所述转接管后端连接,所述内导体与所述连接端子连接。
优选地是,所述端子隔离套套设在至少部分所述连接端子的外部。
优选地是,所述转接管与所述绝缘套相连接。
优选地是,所述电缆还包括外导体和位于所述内导体与外导体之间的绝缘体,所述绝缘套包覆在所述外导体之外;所述转接管与所述外导体相连接。
优选地是,所述转接管为金属件,并与所述外导体压接连接。
优选地是,还包括第一密封圈,所述密封圈设置在所述外壳的外周。
优选地是,还包括第二密封圈,所述第二密封圈设置在所述外壳与所述电缆之间。
优选地是,还包括连接管;所述连接管设置有贯穿的第四通孔;所述电缆的所述连接端部分、所述连接端子、和所述转接管位于所述第四通孔内;所述外壳与所述连接管一端连接。
优选地是,所述电缆包括第一电缆和第二电缆,所述连接端子包括公端子和母端子;所述外壳包括第一外壳和第二外壳,所述转接管包括第一转接管和第二转接管;所述公端子与所述第一电缆连接;所述母端子与所述第二端子连接;所述公端子与所述母端子以可插拔的方式连接;所述第一外壳和所述第一转接管设置在第一电缆端部;所述第二外壳和所述第二转接管设置在所述第二电缆端部;所述第一外壳和所述第二外壳分别连接在连接管一端。
优选地是,还包括屏蔽套管,所述屏蔽套管设置在所述第四通孔内,所述屏蔽套管一端与第一转接管接触连接,另一端与第二转接管接触连接;所述公端子与所述母端子在所述屏蔽套管内连接。
本发明中的电缆用线对线连接器使用时,第一外壳和第二外壳分别设置在一段电缆的端部,两段电缆的内导体分别与公端子和母端子连接,外导体套装在绝缘体上并分别与第一转接管和第二转接管连接。利用连接管,将第一外壳与第二外壳连接,实现两段电缆的总体连接。公端子与母端子连接可实现两段电缆的内导体电连接。第一转接管与第二转接管采用金属材料制成,其利用金属材料制成的屏蔽筒可使两段电缆的外导体电连接。
本发明中的电缆用线对线连接器,可以实现线对线的快速拆分连接,以方便地将两根或多根电缆连接在一起。使用本发明中的电缆用线对线连接器,不用再根据每种使用场合生产 特定长度的电缆,仅按照一定标准的长度生产多根电缆再组装,因此,使得标准长度的电缆适用于各种使用场合,不仅使用方便、灵活性高,而且生产方便、成本低。连接管与第一外壳和第二外壳连接均采用可拆卸连接,可方便地拆卸和安装;而且,在电缆组装之前,仅需将外壳和电缆组合连接,或将一对组合好的外壳和电缆与连接管连接即可,在使用时再将所有部件连接,生产、组装方便。在组装之前,将连接外壳安装在设置公端子的第一外壳或第二外壳上时,还可以防止人体接触公端子而发生触电的危险,使用安全性高。利用端子隔离套,可以将公端子和母端子牢同地固定,防止多次插拔导致公端子或母端子与内导体脱离。利用端子隔离套内壁的台阶与外壁的台阶相配合,既可以限定公端子和母端子的位置,又可以使其在安装到位后稳定保持在该位置。设置弹片,可以使端子隔离套方便地安装公端子和母端子上或拆卸。利用第一外壳与连接管夹持第一法兰、第二外壳与连接管夹持第二法兰,可将第一法兰、第二法兰,即第一转接管和第二转接管的位置固定,进而使第一端子隔离套、第二端子隔离套、公端子、母端子的位置都牢固固定,在使用过程中,即使公端子与母端子多次插拔,仍然能够保持连接稳固,不会与内导体脱离。本发明设置有密封圈,可防止水及灰尘进入两根电缆的连接结构内,使用更安全。
附图说明
图1为本发明中电缆用线对线连接器组件的结构示意图。
图2为本发明中电缆用线对线连接器组件的立体结构分解示意图。
图3为本发明中电缆用线对线连接器组件装配完成后的轴向剖视图。
图4A为本发明中第一同轴电缆的结构剖视图。
图4B为本发明中第二同轴电缆的结构剖视图。
图5为本发明中第一外壳的结构剖视图。
图6为本发明中第一转接管的结构剖视图。
图7为本发明中第二转接管的结构剖视图。
图8为本发明中连接管的结构剖视图。
图9为本发明中的第一端子隔离套立体结构示意图。
图10为本发明中的第一端子隔离套剖视示意图。
图11为本发明中公端子剖视图。
图12为本发明中的第二端子隔离套立体结构示意图。
图13为本发明中的第二端子隔离套剖视示意图。
图14为本发明中母端子剖视图。
具体实施方式
以下结合实施例和附图对本发明进一步说明。
本发明涉及一种电缆用线对线连接器,用于将两段或两段以上的电缆连接为一体。在以下有关本发明各实施例的叙述中,本发明以电缆用线对线连接器用于连接两段电缆为例说明。
本发明的线对线连接器可适用连接各种形式的电缆。例如,每段电缆包括内导体及包覆在内导体之外的绝缘套。又如,每段电缆包括内导体和外导体内导体和外导体之间设置有绝缘体。绝缘体用于防止内导体和外导体电连接,并使两者保持同轴,形成一同轴电缆。。外导体之外还包覆有一层绝缘套。内导体为金属材料制成的金属柱体。外导体为金属网,作为屏蔽材料,防止外界电磁波对内导体的电流输送产生不利影响。
本发明中的第一电缆与第二电缆结构相同,为说明方便,对于其相同的结构采用了不同的命名。本发明中的第一外壳与第二外壳结构相同,为说明方便,对于其相同的结构采用了不同的命名。本发明中的第一转接管与第二转接管结构相同,为说明方便,对于其相同的结构采用了不同的命名。
实施例1
如图1至图3所示,本发明的连接器用于将两段电缆,例如第一电缆81和第二电缆86,线对线地连接。在图4A所示的示例中,第一电缆81包括第一内导体82和第一外导体83。第一内导体82与第一外导体83之间设置有第一绝缘体84,用于防止第一内导体82与第一 外导体83电连接并保持两者同轴。例如,第一电缆81为一同轴电缆。第一外导体83之外还包覆有第一绝缘套85。第一内导体82为金属材料制成的金属柱体。第一外导体83为金属网,作为屏蔽材料,防止外界电磁波对第一内导体82的电流输送产生不利影响。在图4B所示的示例中,第二电缆86包括第二内导体87和第二外导体88。第二内导体87与第二外导体88之间设置有第二绝缘体89,用于防止第二内导体87与第二外导体88电连接并保持两者同轴。例如,第二电缆86为一同轴电缆。第二外导体88之外还包覆有第二绝缘套881。第二内导体87为金属材料制成的金属柱体。第二外导体88为金属网,作为屏蔽材料,防止外界电磁波对第二内导体87的电流输送产生不利影响。
如图1至图3所示,电缆用线对线连接器,包括第一外壳10、第二外壳20和连接管30。第一外壳10和第二外壳20可分别连接在连接管30一端。在图中所示的示例中,第一外壳10设置有第一凸肩12。第一凸肩12上设置有沿轴向贯穿的第九通孔(图中未示出)。第二外壳20设置有第二凸肩21。第二凸肩21上设置有沿轴向贯穿的第八通孔(图中未示出)。连接管30设置有分别与第九通孔和第八通孔位置相对的内螺纹孔(图中未示出)。部分螺钉33分别穿过第八通孔与内螺纹孔33螺纹配合、部分螺钉33分别穿过第九通孔与内螺纹孔33螺纹配合,将第一外壳10及第二外壳20与连接管30可拆卸连接。第一外壳10外周与连接管30内壁之间、第二外壳20外周与连接管30内壁之间分别设置有一个第一密封圈13。
电缆用线对线连接器组件还可通过第一外壳10和第二外壳20分别与第一电缆81和第二电缆86的一端连接。第一外壳10具有允许第一电缆81穿过的第一通孔11。第一通孔11沿第一外壳10轴向贯穿第一外壳10。在如图3所示的示例中,第一电缆81穿过的第一通孔11。第一电缆81与第一外壳10内壁之间设置有第二密封圈14。第一电缆81的连接端部分从第一外壳前端101穿出第一通孔11,并延伸至第一外壳前端101之外,用于与第二电缆86电连接。
在图3和图6所示的示例中,第一电缆81的连接端部分安装有第一转接管40。第一转接管40具有自一端起延伸贯穿至另一端的第一管腔41。第一电缆81的第一绝缘体84和第一内导体前端部821穿过第一转接管40中的第一管腔41。第一内导体82与第一转接管40在径向通过第一绝缘体84隔开,不产生电接触。第一外导体前端831设置在第一转接管后端402的外周,并与第一转接管后端402压接。还可以设置一压接套43,套装在第一外导体83外周。第一外导体83位于压接套与转接管40之间,利用压接将三者压接连接。又,第一转接管40可由金属导电材料制成。第一外导体83与第一转接管40相接触,实现电连接。
第一转接管40上设置有第一法兰42。第一法兰42设置在第一转接管40上且突出于第一 转接管40。当第一转接管40与第一外壳10安装在一起后,第一转接管后端402插置于第一外壳10上的第一通孔11内。第一法兰42大于第一通孔11,第一法兰42沿轴向抵靠在第一外壳10端部且位于第一通孔11之外。当第一法兰42抵靠在第一外壳10上时
Figure PCTCN2014000848-appb-000001
第一转接管40受到第一外壳10阻挡而无法再向左移动。
在如图3所示的示例中,第一外壳10设置在连接管30的一端,如图3中的左端。如图8所示,连接管30设置有贯穿的第四通孔34。第四通孔内壁35设置有突出的第六台阶36。第六台阶36突出于第四通孔内壁35。第一法兰42被夹持于第一外壳10与第六台阶36之间。当第一外壳10与连接管30固定安装后,第一转接管40通过第一法兰42在第一外壳10与第六台阶36左端之间定位并固定。由于第一转接管40与第一外导体前端831之间压接连接,第一电缆81在插拔方向相对第一外壳10,或电缆用线对线连接器组件,实现定位和固定。
同时,第一外导体83与第一转接管40之间形成电连接。在本发明的一个示例中,第一外导体83、第一转接管40组成整个电缆用线对线连接器组件的屏蔽结构。第一电缆81的第一内导体前端821还连接有连接端子。第一内导体82和连接端子可以各种方式相互固定,并实现电连接。在如图所示的示例中,连接端子为公端子51,公端子51包括设置在其后部的第二容腔52。第一内导体前端821伸入公端子51的第二容腔52内,利用压接方式使公端子51与第一内导体82连接。公端子51还包括设置在其前部的一周向插接外配合面511,用于配合连接母端子。
如图3、图9、图10和图11所示,公端子51外套装有第一端子隔离套60。第一端子隔离套60一端与第一转接管40的另一端连接。其连接方式可以是插接或者螺纹连接或者其它常规连接方式。本发明的一个优选示例中,第一端子隔离套后端602与第一转接管前端401螺纹连接。第一端子隔离套外壁67设置有第一台阶61。第一台阶61突出于第一端子隔离套外壁67。如图3所示,当第一端子隔离套60与第一转接管40相互连接后,第一端子隔离套60的第一台阶61沿径向突出于第一转接管40,因此,第一台阶61沿轴向抵靠在第一转接管前端401而无法进入第一管腔41内。第一端子隔离套60由此可相对第一外壳10在插接方向定位并固定。
第一端子隔离套60具有贯穿的第二通孔62,用于容纳相互连接的公端子51与第一内导体82。部分公端子51延伸出第二通孔62之外,与对配的连接端子,如对配的母端子,插接。
第一端子隔离套60的第二通孔内壁63设置有第二台阶64,第二台阶64沿径向突出于第二通孔内壁63。第二台阶64既可以沿第二通孔内壁63圆周方向设置一周,也可以沿圆周方 向间隔设置多个。公端子51设置有凹槽53。凹槽53与第二台阶64位置相对。每个第二台阶64嵌入一个凹槽53内。利用第一台阶64与凹槽53相配合,第一端子隔离套60与公端子51在插接方向相互定位并固定。如上所述,由于第一端子隔离套60相对第一外壳10在插接方向定位并固定,公端子51在插接方向相对第一外壳10也被定位并固定,以便插接操作。
本发明的一个优选示例中,第一端子隔离套60端部设置有多个沿轴向延伸一定长度的通槽65。多个通槽65沿圆周方向分布,在第一端子隔离套60端部形成多个第一弹片66。每个第一弹片66均具有一定的弹性。第二台阶64位于第一弹片66上。通过设置第一弹片66,并将第二台阶64设置在第一弹片66上,当第一端子隔离套60套装在公端子51上时,公端子51可使第一弹片66产生弹性变形,方便安装。当凹槽53与第二台阶64位置相对时,第一弹片66可自动复位,使第二台阶64嵌入凹槽53内。
公端子51端部还可拆卸安装有保护套54。保护套54套装在公端子前端511可防止公端子51在装配中受碰撞而损坏。保护套54可制成为绝缘套,以防止人体接触公端子51而发生触电危险。90
尽管图中所示及如上所述的连接端子51为一公端子,连接端子51也可设置呈对配的母端子,如下文所述的母端子55。相应地,第一端子隔离套60可制成类似如下所述的第二端子隔离套70的结构。
如图3所示,本发明电缆用线对线连接器组件的第二外壳20与上述第一外壳10的结构相同或类似。第二外壳20与第二电缆86的连接方式和结构类似于上述第一外壳0与第一电缆81的连接方式和结构。如图中所示,第二外壳20具有允许第二电缆86穿过的第五通孔22。第五通孔22沿第二外壳20轴向贯穿第二外壳20。第二电缆86穿过第五通孔22,并延伸至第二外壳前端201之外,用于与第一电缆81电连接。
在图3所示的示例中,第二电缆86的连接端部分安装有第二转接管90。第二转接管90具有自一端起延伸贯穿至另一端的第二管腔91。第二电缆86的第二绝缘体89和第二内导体87前端部穿过第二管腔91。第二内导体87与第二转接管90不接触。第二外导体88与第二转接管后端902压接。优选地,第二电缆86的连接端部分可套设有一压接套43压接套43套装在第二外导体88外周,将第二外导体88夹持于压接套与第二转接管90之间,利用压接将三者连接。又,第二转接管90可由金属导电材料制成。第二外导体88与第二转接管90实现电连接。
如图3、图7所示,第二转接管90上设置有第二法兰92。第二法兰92设置在第二转接管90上且突出于第二转接管90。当第二转接管90和第二外壳20安装在一起后,第二转接管后端902插置于第二外壳20上的第五通孔22内。第二法兰92大于第五通孔22,第二法兰92沿轴向抵靠在第二外壳20端部且位于第五通孔22之外。当第二法兰92抵靠在第二外壳20上时,第二转接管90受到第二外壳20阻挡而无法再向右移动。
在如图3所示的示例中,第二外壳20连接在连接管30的一端,如图3中的右端。第二转接管90上的第二法兰92夹持于第二外壳20与连接管30内第六台阶36右端之间。当第二外壳20与连接管30固定安装后,第二转接管90通过第二法兰92在第二外壳20与第六台阶36右端之间定位并固定。由于第二转接管90与第二外导体前端881之间压接连接,第二电缆86在插拔方向相对第二外壳20,或电缆用线对线连接器组件,实现定位和固定。
同时,第二外导体88、第二转接管90之间形成电连接。在本发明的一个示例中,第二外导体88、第二转接管90组成整个电缆用线对线连接器组件的屏蔽结构。
如图3、图12、图13和图14所示,第二电缆86的第二内导体前端871还连接有母端子55。第二内导体87和母端子55可以各种方式相互固定,并实现电连接。在如图所示的示例中,母端子55包括第三容腔56。第二内导体前端871伸入母端子55的第三容腔56内,利用压接方式使母端子55与第二内导体87连接。母端子55还包括设置在其前部的一周向插接内配合面551,用于配合连接公端子。
母端子55外套装有第二端子隔离套70。第二端子隔离套70具有贯穿的第六通孔72,用于容纳母端子55和第二内导体87。第二端子隔离套后端702与第二转接管前端901连接。其连接方式可以是插接、螺纹或其它形式的连接。本发明的一个优选示例中,第二端子隔离套70与第二转接管90螺纹连接。第二端子隔离套外壁74设置有第三台阶73。第三台阶73突出于第二端子隔离套外壁74,且突出于第二转接管90。因此,第三台阶73沿轴向抵靠在第二转接管90端部而无法进入第二管腔91内。第二端子隔离套70由此可相对第二外壳20在插接方向定位并固定。
第二端子隔离套70上的第六通孔72具有一内壁75。该内壁75上设置有第四台阶76,第四台阶76沿径向突出于第六通孔内壁75。第四台阶76既可以沿第六通孔内壁75圆周方向设置一周,也可以沿圆周方向间隔设置多个。本发明的一个优选示例中,第二端子隔离套70端部设置有多个第七通孔77,多个第七通孔77沿圆周方向分布。第七通孔77与第六通孔72相通。每个第七通孔77内设置有一个第三弹片78,第三弹片78均具有一定的弹性。第四 台阶76位于第三弹片78上。母端子55设置有卡槽57。卡槽57与第四台阶6位置相对。每个第四台阶76嵌入一个卡槽57内。利用第四台阶76与卡槽57相配合,第二端子隔离套70与母端子55在端部连接,从而确定母端子55轴向位置,并对母端子55提供径向的辅助支撑。通过设置第三弹片78,并将第四台阶76设置在第三弹片78上,当第二端子隔离套70套装在母端子55上时,母端子55可使第三弹片78在径向产生弹性变形,第四台阶76则随第三弹片78径向外移,从而方便安装。当卡槽57与第四台阶76位置相对时,第三弹片78可自动复位,使第四台阶76嵌入卡槽57内,母端子55随即被轴向定位。
母端子55前端551沿轴向缩入第二端子隔离套70内,并被第二端子隔离套70包覆,可防止人体接触母端子55而发生触电危险。
连接管30的第四通孔34内设置有屏蔽套管37。屏蔽套管37两端分别抵靠在第一转接管20和第二转接管90上,并与两者接触连接,形成一连续的屏蔽结构,对本发明的线对线连接器组件进行屏蔽保护。屏蔽套管37设置在公端子51与母端子55外周,与公端子51、母端子55均不接触。第一端子隔离套60和第二端子隔离套70进一步在屏蔽套管37和公端子51、母端子55之间进行屏蔽保护。第一外导体83和第二外导体88通过第一转接管20、屏蔽套管37和第二转接管90电连接。
根据本发明的又一实施例,连接管30的第四通孔34内可涂装一屏蔽层,或者连接管30由屏蔽材料制成,因而无需增设另外的屏蔽套管37。
实施例2
本发明的线对线连接器组件还可适用于不带外导体及绝缘体的电缆,即非同轴电缆。例如,第一电缆81包括第一内导体82和包覆在第一内导体82之外的第一绝缘套35。第二电缆86包括第二内导体87和包覆在第二外导体88之外的第二绝缘套881。
在本实施例中,第一转接管20和第二转接管90可分别与直接第一绝缘套85和第二绝缘套881连接。而且第一转接管20、第二转接管90均无需用金属屏蔽材料制成,本实施例可以省略实施例1中的屏蔽套管37。
本发明中的实施例仅用于对本发明进行说明,并不构成对权利要求范围的限制,本领域内技术人员可以想到的其他实质上等同的替代,均在本发明保护范围内。

Claims (56)

  1. 电缆用线对线连接器,其特征在于包括:
    外壳,所述外壳具有允许电缆穿过的第一通孔;所述第一通孔沿外壳轴向贯穿所述外壳;
    转接管,所述转接管具有自一端起延伸贯穿至另一端的管腔;所述转接管上设置有法兰;
    所述法兰设置在转接管上且突出于转接管;
    端子隔离套,所述端子隔离套具有贯穿的第二通孔;
    所述转接管一端插置于所述第一通孔内;所述法兰大于所述第一通孔,所述法兰沿轴向抵靠在所述外壳端部且位于所述第一通孔之外;所述转接管的另一端与所述端子隔离套连接。
  2. 根据权利要求1所述的电缆用线对线连接器,其特征在于,所述端子隔离套外壁设置有第一台阶,所述第一台阶突出于所述端子隔离套的外壁,且突出于所述转接管的管腔;所述端子隔离套端部插接于或螺纹安装于所述管腔内;所述第一台阶沿轴向抵靠在所述转接管端部。
  3. 根据权利要求1所述的电缆用线对线连接器,其特征在于,所述第二通孔内壁设置有第二台阶,所述第二台阶突出于所述第二通孔内壁。
  4. 根据权利要求1所述的电缆用线对线连接器,其特征在于,所述端子隔离套未与转接管连接的一端设置有通槽;所述通槽数目为一个或两个以上;两个以上的通槽沿圆周方向间隔分布而在所述端子隔离套端部形成多个第一弹片。
  5. 根据权利要求4所述的电缆用线对线连接器,其特征在于,所述第二通孔内壁设置有第二台阶,所述第二台阶突出于所述第二通孔内壁;所述第二台阶设置于所述第一弹片上。
  6. 根据权利要求1所述的电缆用线对线连接器,其特征在于,还包括连接端子,所述连接端子至少一端安装于所述端子隔离套的第二通孔内。
  7. 根据权利要求6所述的电缆用线对线连接器,其特征在于,所述连接端子的外壁设置有凹 槽:所述第二通孔内壁设置有第二台阶,所述第二台阶突出于所述第二通孔内壁;所述第二台阶嵌入所述凹槽内。
  8. 根据权利要求6所述的电缆用线对线连接器,其特征在于,所述连接端子为公端子;所述公端子的一端位于所述第一端子隔离套以外,另一端位于所述第二通孔内。
  9. 根据权利要求6所述的电缆用线对线连接器,其特征在于所述连接端子为母端子,所述母端子设置有与公端子对配的容腔;所述母端子全部位于所述端子隔离套的第二通孔内;所述母端子外壁设置有卡槽;所述第二通孔内壁设置有突出于第二通孔内壁的第二台阶;所述第二台阶嵌入所述卡槽内。
  10. 根据权利要求9所述的电缆用线对线连接器,其特征在于,所述端子隔离套上设置有第三通孔;所述第三通孔与所述第二通孔连通:所述第三通孔内设置有第二弹片,所述第二台阶设置于所述第二弹片上;所述第二台阶突出于所述第二通孔内壁并嵌入所述的卡槽内;所述第二弹片设置有第二台阶的一端可移动并可复位地设置;所述第二弹片设置第二台阶的一端移动后使所述第二台阶从所述卡槽内退出。
  11. 根据权利要求1所述的电缆用线对线连接器,其特征在于,所述转接管为金属件。
  12. 根据权利要求1所述的电缆用线对线连接器,其特征在于,还包括第一密封圈,所述第一密封圈设置在所述外壳的外周。
  13. 根据权利要求1所述的电缆用线对线连接器,其特征在于,还包括第二密封圈,所述第二密封圈设置在所述外壳内壁之间。
  14. 电缆用线对线连接器,其特征在于,包括:
    外壳,所述外壳具有允许电缆穿过的第一通孔;所述第一通孔沿外壳轴向贯穿所述外壳;
    连接管;所述连接管设置有贯穿的第四通孔;
    所述外壳与所述连接管一端连接。
  15. 根据权利要求14所述的电缆用线对线连接器,其特征在于,还包括转接管,所述转接管具有自一端起延伸贯穿至另一端的管腔;所述转接管上设置有法兰;所述法兰设置在所述 转接管上且突出于所述转接管;所述转接管一端插置于所述第一通孔内:所述法兰大于所述第一通孔,所述法兰沿轴向抵靠在所述外壳端部且位于所述第一通孔之外。
  16. 根据权利要求15所述的电缆用线对线连接器,其特征在于,还包括端子隔离套,所述端子隔离套具有贯穿的第二通孔;所述转接管的另一端与所述端子隔离套连接。
  17. 根据权利要求16所述的电缆用线对线连接器,其特征在于,所述端子隔离套外壁设置有第一台阶,所述第一台阶突出于所述端子隔离套外壁,且突出于所述转接管;所述端子隔离套端部插接于或螺纹安装于所述管腔内;所述第一台阶沿轴向抵靠在所述转接管端部。
  18. 根据权利要求16所述的电缆用线对线连接器,其特征在于,所述第二通孔内壁设置有第二台阶,所述第二台阶突出于所述第二通孔内壁。
  19. 根据权利要求16所述的电缆用线对线连接器,其特征在于,所述端子隔离套未与所述转接管连接的一端设置有通槽;所述通槽数目为一个或两个以上;两个以上的通槽沿圆周方向间隔分布而在所述端子隔离套端部形成多个第一弹片。
  20. 根据权利要求19所述的电缆用线对线连接器,其特征在于,所述第二通孔内壁设置有第二台阶,所述第二台阶突出于所述第二通孔内壁;所述第二台阶设置于所述第一弹片上。
  21. 根据权利要求16所述的电缆用线对线连接器,其特征在于,还包括连接端子,所述连接端子至少一端安装于所述端子隔离套的第二通孔内,并与所述电缆相连。
  22. 根据权利要求21所述的电缆用线对线连接器,其特征在于,所述连接端子的外部设置有凹槽;所述第二通孔内壁设置有第二台阶,所述第二台阶突出于所述第二通孔内壁;所述第二台阶嵌入所述凹槽内。
  23. 根据权利要求21所述的电缆用线对线连接器,其特征在于所述连接端子为公端子;所述公端子的一端位于所述第一端子隔离套以外,另一端位于所述第二通孔内。
  24. 根据权利要求21所述的电缆用线对线连接器,其特征在于,所述连接端子为母端子,所述母端子设置有与公端子对配的第一容腔;所述母端子全部位于所述端子隔离套的第二通孔内;所述母端子外壁设置有卡槽;所述第二通孔的内壁设置有突出于内壁的第二台阶;所述第二台阶嵌入所述卡槽内。
  25. 根据权利要求24所述的电缆用线对线连接器,其特征在于,所述端子隔离套上设置有第三通孔;所述第三通孔与所述第二通孔连通;所述第三通孔内设置有第二弹片,所述第二台阶设置于所述第二弹片上;所述第二台阶突出于所述第二通孔内壁并嵌入所述的卡槽内;所述第二弹片设置有第二台阶的一端可移动并可复位地设置;所述第二弹片设置第二台阶的一端移动后使所述第二台阶从所述卡槽内退出。
  26. 根据权利要求15所述的电缆用线对线连接器,其特征在于,所述转接管一端位于所述第四通孔内。
  27. 根据权利要求14所述的电缆用线对线连接器,其特征在于,所述外壳与所述连接管可拆卸连接。
  28. 根据权利要求27所述的电缆用线对线连接器,其特征在于,所述外壳设置有凸肩,所述凸肩上设置有沿轴向贯穿的第九通孔;所述连接管设置有与所述第九通孔位置相对的内螺纹孔;螺钉穿过所述第九通孔与所述内螺纹孔螺纹配合,将所述外壳与所述连接管可拆卸连接。
  29. 根据权利要求15所述的电缆用线对线连接器,其特征在于,所述外壳与所述连接管共同夹持所述法兰。
  30. 根据权利要求29所述的电缆用线对线连接器,其特征在于,所述第四通孔内壁设置有突出于第四通孔内壁的第六台阶,所述法兰夹持于所述外壳与所述第六台
    Figure PCTCN2014000848-appb-100001
    之间。
  31. 电缆用线对线连接器组件,其特征在于,包括:
    第一外壳,所述第一外壳具有允许电缆穿过的第一通孔;所述第一通孔沿第一外壳轴向贯穿所述第一外壳;
    第二外壳,所述第二外壳具有允许电缆穿过的第五通孔;所述第五通孔沿第二外壳轴向贯穿所述第二外壳;
    连接管,所述连接管设置有贯穿的第四通孔;
    所述第一外壳与所述第二外壳分别连接在所述连接管一端。
  32. 根据权利要求31所述的电缆用线对线连接器组件,其特征在于,还包括第一端子隔离套和公端子;所述第一端子隔离套具有贯穿的第二通孔;所述公端子一端用于与电缆的内导体连接,另一端穿过所述第二通孔并伸出于所述第二通孔之外。
  33. 根据权利要求32所述的电缆用线对线连接器组件,其特征在于,所述公端子设置有凹槽;所述第二通孔内壁设置有第二台阶,所述第二台阶突出于所述第二通孔内壁;所述第二台阶嵌入所述凹槽内。
  34. 根据权利要求33所述的电缆用线对线连接器组件,其特征在于,所述第一端子隔离套一端设置有通槽;所述通槽数目为一个或两个以上;两个以上的通槽沿圆周方向间隔分布而在所述第一端子隔离套端部形成多个第一弹片;所述第二台阶设置于所述弹片上。
  35. 根据权利要求32所述的电缆用线对线连接器组件,其特征在于,还包括第一转接管,所述第一转接管具有自一端起延伸贯穿至另一端的第一管腔;所述第一转接管上设置有第一法兰;所述第一法兰设置在第一转接管上且突出于第一转接管;所述第一转接管一端插置于所述第一通孔内;所述第一法兰大于所述第一通孔,所述第一法兰沿轴向抵靠在所述第一外壳端部且位于所述第一通孔之外;所述第一转接管的另一端与所述第一端子隔离套连接。
  36. 根据权利要求35所述的电缆用线对线连接器组件,其特征在于,所述第一端子隔离套外壁设置有第一台阶,所述第一台阶突出于所述第一端子隔离套的外壁,且突出于第一转接管;所述第一端子隔离套端部插接于或螺纹安装于所述第一管腔内;所述第一台阶沿轴向抵靠在所述第一转接管端部。
  37. 根据权利要求31所述的电缆用线对线连接器组件,其特征在于,还包括第二端子隔离套和母端子;所述第二端子隔离套具有贯穿的第六通孔;所述母端子一端用于与电缆的内导体连接,另一端位于所述第六通孔内。
  38. 根据权利要求37所述的电缆用线对线连接器组件,其特征在于,所述母端子设置有卡槽;所述第六通孔内壁设置有第四台阶,所述第四台阶突出于所述第六通孔内壁;所述第四台阶嵌入所述卡槽内。
  39. 根据权利要求38所述的电缆用线对线连接器组件,其特征在于,所述第二端子隔离套上设置有第七通孔;所述第七通孔与所述第六通孔连通;所述第七通孔内设置有第三弹片, 所述第四台阶设置于所述第二弹片上;所述第四台阶突出于所述第六通孔内壁并嵌入所述的卡槽内;所述第三弹片设置有第四台阶的一端可移动并可复位地设置;所述第三弹片设置第四台阶的一端移动后使所述第四台阶从所述卡槽内退出。
  40. 根据权利要求37所述的电缆用线对线连接器组件,其特征在于,还包括第二转接管,所述第二转接管具有自一端起延伸贯穿至另一端的第二管腔;所述第二转接管上设置有第二法兰;所述第二法兰设置在第二转接管上且突出于第二转接管;所述第二转接管一端插置于所述第五通孔内;所述第二法兰大于所述第五通孔,所述第二法兰沿轴向抵靠在所述第二外壳端部且位于所述第五通孔之外;所述第二转接管的另一端与所述第二端子隔离套连接。
  41. 根据权利要求40所述的电缆用线对线连接器组件,其特征在于,所述第二端子隔离套外壁设置有第五台阶,所述第五台阶突出于所述第二端子隔离套的外壁,且突出于第二转接管;所述第二端子隔离套端部插接于或螺纹安装于所述第二管腔内;所述第五台阶沿轴向抵靠在所述第二转接管端部。
  42. 根据权利要求41所述的电缆用线对线连接器组件,其特征在于,所述第一外壳及所述第二外壳均与所述连接管可拆卸连接。
  43. 根据权利要求42所述的电缆用线对线连接器组件,其特征在于,所述第一外壳设置有第一凸肩,所述第一凸肩上设置有沿轴向贯穿的第九通孔;所述第二外壳设置有第二凸肩,所述第二凸肩上设置有沿轴向贯穿的第八通孔;所述连接管设置有分别与所述第九通孔和第八通孔位置相对的内螺纹孔;多个螺钉分别穿过所述第九通孔或第八通孔与所述内螺纹孔螺纹配合,将所述第一外壳及所述第二外壳与所述连接管可拆卸连接。
  44. 根据权利要求42所述的电缆用线对线连接器组件,其特征在于,还包括第一转接管、第二转接管和屏蔽套管,所述第一转接管具有自一端起延伸贯穿至另一端的第一管腔;所述第一转接管上设置有第一法兰;所述第一法兰设置在第一转接管上且突出于第一转接管;所述第一转接管一端插置于所述第一通孔内;所述第一法兰大于所述第一通孔,所述第一法兰沿轴向抵靠在所述第一外壳端部且位于所述第一通孔之外;所述第二转接管具有自一端起延伸贯穿至另一端的第二管腔;所述第二转接管上设置有第二法兰;所述第二法兰设置在第二转接管上且突出于第二转接管;所述第二转接管一端插置于所述第五通孔内;所述第二法兰大于所述第五通孔,所述第二法兰沿轴向抵靠在所述第二外壳端部且位于所述第五通孔之外;所述第一转接管与所述第二转接管分别与所述屏蔽套管一端接触连接。
  45. 根据权利要求44所述的电缆用线对线连接器组件,其特征在于,所述第一外壳与所述连接管共同夹持所述第一法兰;所述第二外壳与所述连接管共同夹持所述第二法兰。
  46. 根据权利要求45所述的电缆用线对线连接器组件,其特征在于,所述第四通孔内壁设置有突出于第四通孔内壁的第六台阶,所述第一法兰夹持于所述第一外壳与所述第六台阶之间;所述第二法兰夹持于所述第二外壳与所述第五台阶之间。
  47. 设置有线对线连接器的电缆组件,其特征在于,包括:
    外壳,所述外壳具有允许电缆穿过的第一通孔;所述第一通孔沿外壳轴向贯穿所述外壳;
    电缆,所述电缆包括内导体和绝缘套;所述电缆具有一连接端部分;
    连接端子,所述连接端子与所述内导体连接;
    转接管,所述转接管具有自一端起延伸贯穿至另一端的管腔;所述转接管后端与所述电缆的连接端部分连接,并插置于所述第一通孔内;所述转接管上设置有法兰,所述法兰大于所述第一通孔,且沿轴向抵靠在所述外壳端部;以及
    端子隔离套,所述端子隔离套具有贯穿的第二通孔;所述端子隔离套与所述转接管前端连接;
    所述连接端子通过所述端子隔离套固定;所述端子隔离套后端与所述转接管前端连接;所述电缆穿过所述第一通孔,与所述转接管后端连接,所述内导体与所述连接端子连接。
  48. 根据权利要求47所述的设置有线对线连接器的电缆组件,其特征在于,所述端子隔离套套设在至少部分所述连接端子的外部。
  49. 根据权利要求47所述的设置有线对线连接器的电缆组件,其特征在于,所述转接管与所述绝缘套相连接。
  50. 根据权利要求47所述的设置有线对线连接器的电缆组件,其特征在于,所述电缆还包括外导体和位于所述内导体与外导体之间的绝缘体,所述绝缘套包覆在所述外导体之外;所述转接管与所述外导体相连接。
  51. 根据权利要求50所述的设置有线对线连接器的电缆组件,其特征在于,所述转接管为金属件,并与所述外导体压接连接。
  52. 根据权利要求47所述的设置有线对线连接器的电缆组件,其特征在于,还包括第一密封圈,所述密封圈设置在所述外壳的外周。
  53. 根据权利要求47所述的设置有线对线连接器的电缆组件,其特征在于,还包括第二密封圈,所述第二密封圈设置在所述外壳与所述电缆之间。
  54. 根据权利要求47至53中任一项所述的设置有线对线连接器的电缆组件,其特征在于,还包括连接管;所述连接管设置有贯穿的第四通孔;所述电缆的所述连接端部分、所述连接端子、和所述转接管位于所述第四通孔内;所述外壳与所述连接管一端连接。
  55. 根据权利要求54所述的电缆用线对线连接器组件,其特征在于,所述电缆包括第一电缆和第二电缆,所述连接端子包括公端子和母端子;所述外壳包括第一外壳和第二外壳,所述转接管包括第一转接管和第二转接管;所述公端子与所述第一电缆连接;所述母端子与所述第二端子连接;所述公端子与所述母端子以可插拔的方式连接;所述第一外壳和所述第一转接管设置在第一电缆端部;所述第二外壳和所述第二转接管设置在所述第二电缆端部;所述第一外壳和所述第二外壳分别连接在连接管一端。
  56. 根据权利要求55所述的电缆用线对线连接器组件,其特征在于,还包括屏蔽套管,所述屏蔽套管设置在所述第四通孔内,所述屏蔽套管一端与第一转接管接触连接,另一端与第二转接管接触连接;所述公端子与所述母端子在所述屏蔽套管内连接。
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