WO2014107910A1 - Drying method and drying apparatus for lignite particles and pulverized coal after granulation - Google Patents
Drying method and drying apparatus for lignite particles and pulverized coal after granulation Download PDFInfo
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- WO2014107910A1 WO2014107910A1 PCT/CN2013/070560 CN2013070560W WO2014107910A1 WO 2014107910 A1 WO2014107910 A1 WO 2014107910A1 CN 2013070560 W CN2013070560 W CN 2013070560W WO 2014107910 A1 WO2014107910 A1 WO 2014107910A1
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- lignite
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- pressure
- superheated steam
- particles
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- 239000003077 lignite Substances 0.000 title claims abstract description 53
- 239000002245 particle Substances 0.000 title claims abstract description 46
- 239000003245 coal Substances 0.000 title claims abstract description 35
- 238000001035 drying Methods 0.000 title claims abstract description 27
- 238000005469 granulation Methods 0.000 title claims abstract description 6
- 230000003179 granulation Effects 0.000 title claims abstract description 6
- 239000008187 granular material Substances 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 15
- 238000001816 cooling Methods 0.000 claims abstract description 5
- 239000002994 raw material Substances 0.000 claims abstract description 4
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 claims description 10
- 238000010025 steaming Methods 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 5
- 238000010298 pulverizing process Methods 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 5
- 239000010865 sewage Substances 0.000 claims description 4
- 230000000087 stabilizing effect Effects 0.000 claims description 4
- 230000033228 biological regulation Effects 0.000 claims description 3
- 238000007873 sieving Methods 0.000 claims description 3
- 238000002485 combustion reaction Methods 0.000 abstract description 3
- 230000002269 spontaneous effect Effects 0.000 abstract description 3
- 239000002802 bituminous coal Substances 0.000 abstract description 2
- 230000006641 stabilisation Effects 0.000 abstract 2
- 238000011105 stabilization Methods 0.000 abstract 2
- 238000010521 absorption reaction Methods 0.000 abstract 1
- 239000002912 waste gas Substances 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 238000013022 venting Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002352 surface water Substances 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011280 coal tar Substances 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000011038 discontinuous diafiltration by volume reduction Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000003933 environmental pollution control Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 238000007602 hot air drying Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006011 modification reaction Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L9/00—Treating solid fuels to improve their combustion
- C10L9/08—Treating solid fuels to improve their combustion by heat treatments, e.g. calcining
- C10L9/083—Torrefaction
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L9/00—Treating solid fuels to improve their combustion
- C10L9/08—Treating solid fuels to improve their combustion by heat treatments, e.g. calcining
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B1/00—Preliminary treatment of solid materials or objects to facilitate drying, e.g. mixing or backmixing the materials to be dried with predominantly dry solids
- F26B1/005—Preliminary treatment of solid materials or objects to facilitate drying, e.g. mixing or backmixing the materials to be dried with predominantly dry solids by means of disintegrating, e.g. crushing, shredding, milling the materials to be dried
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B9/00—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards
- F26B9/06—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in stationary drums or chambers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
Definitions
- the invention relates to the field of coal processing and utilization, in particular to granules of lignite and drying technology after pulverization of pulverized coal.
- the object of the invention is to provide a granule of lignite and a drying method and drying apparatus after pulverization of pulverized coal.
- the lignite granules dried by the technology have a significant decrease in moisture, and the suckback is extremely small, and spontaneous combustion and weathering do not occur, the unit heat generation is greatly increased, and the amount of steam is small, and the equipment cost is low.
- a granule of lignite and a drying method after granulating pulverized coal, the drying steps are as follows:
- the particles larger than 50 mm in the lignite raw material are sieved and broken into particles having a particle diameter of 4 mm to 50 mm, and the particles smaller than 4 mm are granulated into particles having a particle diameter of 4 mm to 12 mm;
- the superheated steam is introduced into the pressure vessel for heat exchange with the lignite particles.
- the lignite particle temperature reaches 130 ° C to 290 ° C, or the pressure in the pressure vessel is greater than or equal to 1.5 MPa, the supply of superheated steam is stopped, and the pressure is started;
- the steam in the vessel is evacuated by a pressure vessel, and the modified coal heated by hot steam is taken out and stacked under natural conditions for cooling.
- steps 1-5 may be repeated several times to achieve a desired moisture content of the modified coal.
- the temperature of the superheated steam introduced in step 3 is higher than or equal to 400 °C.
- the pressure vessel is an autoclave, and the autoclave comprises a cylinder, and the cylinder is respectively provided with an interface connecting a pressure gauge and a temperature gauge; and an inlet device connecting the superheated steam pipeline is disposed in the cylinder
- the bottom of the body; at the bottom of the cylinder is also provided with a sewage outlet for discharging condensed water; and an exhaust port for discharging sulfur dioxide and steam in the kettle is arranged at the top or the side of the cylinder.
- the autoclave cylinder is further provided with an inflation port and a venting port for stabilizing the superheated steam pressure in the cylinder.
- a rail is disposed in the autoclave cylinder, and the steaming cart is pushed into the cylinder along the rail.
- the drying technology of the invention uses superheated steam as a heat medium, and heats the lignite particles to a high temperature of 300 ° C or higher in the autoclave, so that the lignite particles are modified to have the characteristics of bituminous coal, and at the same time, the dehydration and desulfurization are largely eliminated.
- the pressure vessel of the invention effectively ensures that the lignite particles are dried under the optimal temperature and pressure, and the exhaust gas and the condensed water are discharged in time, the amount of steam is small, and the equipment cost is low.
- the moisture content of the lignite particles after drying is significantly reduced, the suckback is extremely small, self-ignition and weathering do not occur, and the unit calorific value is greatly improved.
- Figure 1 is a schematic front view showing the autoclave of the present invention
- Figure 2 is a side view showing the structure of the autoclave of the present invention.
- FIG. 3 is a schematic view showing the drying process of the brown coal of the present invention.
- the particles larger than 50 mm in the lignite raw material are sieved and broken into particles having a particle diameter of 4 mm to 50 mm, and particles smaller than 4 mm are granulated into particles having a particle diameter of 4 mm to 12 mm.
- the lignite granules after sieving, crushing or granulation are sent to a pressure vessel for sealing.
- the effective charging volume of the invention is 10 m3 to 400
- the autoclave of m3 is even an autoclave with a larger effective charge volume.
- the sieved and crushed lignite granules of the present invention are sent to the autoclave by a steaming basket or a steaming car, and the spherical cap 11 is sealed. Lignite pellets placed on steaming baskets or steaming carts should be kept breathable.
- the autoclave shown in FIG. 1 comprises a cylinder 1 supported by a saddle support 14 having a spherical cap 11 at one end and an elliptical head 12 at the other end.
- the spherical cap 11 and the cylinder 1 are provided with a safety interlocking device 13 for locking.
- the cylinders 1 are respectively provided with interfaces 2 and 3 for connecting a pressure gauge and a temperature gauge, and the operation conditions in the autoclave are monitored by a pressure gauge and a temperature gauge.
- the bottom of the cylinder 1 is provided with an air inlet 5 which connects the superheated steam pipe and the steam inlet means 4 in the cylinder 1.
- a drain outlet 6 is also arranged at the bottom of the cylinder body, and the drain outlet 6 is provided with a steam trap, and the condensed water and dirt in the kettle are discharged out of the kettle through the steam trap.
- An exhaust port 7 for discharging sulfur dioxide and steam in the kettle is disposed at the top of the cylinder 1.
- the cylinder 1 is also provided with an inflation port 8 and a venting port 9 for stabilizing the superheated steam pressure in the cylinder.
- a rail 15 is disposed in the cylinder 1, and the steaming cart is pushed into the cylinder 1 along the rail, the spherical cap 11 is closed, and the spherical cap 11 is locked by the safety interlock device 13 Insurance sales.
- the spherical cap 11 is inflated through the inflation port, and the spherical cap 11 is sealed by a gasket, and the sealing pressure of the spherical cap 11 is ⁇ 450°.
- the valve of the air inlet 5 is opened, and the superheated steam of low pressure and high temperature is introduced into the autoclave, and the temperature of the superheated steam is higher than or equal to 300 ° C, preferably the temperature of the superheated steam is higher than Or equal to 400 ° C, the higher the temperature, the higher the heat of the steam, the smaller the steam consumption, the shorter the production cycle, the higher the utilization rate of the equipment; the steam temperature can not be lower than 300 ° C, the steam temperature is low, it is difficult to coal Heat to the desired temperature.
- the superheated steam pressure is less than or equal to 2.0 MPa, the steam pressure does not have to be too high, and the high pressure will inevitably result in high boiler cost, high risk and high maintenance requirements.
- the superheated steam is introduced into the pressure vessel for heat exchange with the lignite particles, and the condensed water is discharged from the trap of the sewage outlet 6 at the bottom of the cylinder 1, and the temperature inside the cylinder and the coal temperature are continuously increased, and the pressure inside the cylinder is also continuously increased.
- the operation in the autoclave was monitored by a pressure gauge and a thermometer. When the lignite particle temperature reaches 130 ° C ⁇ 290 ° C when the lignite particle temperature reaches 130 ° C ⁇ 290 ° C, or the pressure in the pressure vessel is greater than or equal to 1.5 MPa, close the valve of the inlet 5, stop supplying superheated steam, start to stabilize Pressure.
- the modified coal heated by the hot steam is taken out, and the cooling is piled up under natural conditions. Since the pore water inside the modified coal has mostly become surface water (partially evaporated by the superheated steam in the vessel, the total moisture of the coal will be reduced by 30% to 40%), and the moisture of the coal will be naturally in the coal pile. During the cooling process, the surface water gradually balances with the moisture content of the surrounding air. On sunny days, the total water can be reduced to 10% to 20% after 48 hours, and between 18% and 25% in rainy days.
- the minimum moisture can be reduced to less than 1%.
- the volume reduction of coal particles has a certain limit, and generally can only be reduced by 15% to 20%.
- the strength of the particles becomes worse, and the lignite has a high volatile content, and when the water content is less than 12%, it is disadvantageous for use as a thermal coal to a power plant.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Combustion & Propulsion (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Solid Fuels And Fuel-Associated Substances (AREA)
Abstract
A drying method and a drying apparatus for lignite particle and pulverized coal after granulation. The method is: a lignite raw material is sieved and crushed into particles between 4 mm and 50 mm in particle diameter or granules of less than 4 mm are made into particles between 4 mm and 12 mm in particle diameter and then transported into a pressure vessel to be sealed; then, a low-pressure high-temperature superheated steam is introduced into the pressure vessel, the superheated steam is introduced into the pressure vessel for heat exchange with the lignite particles, and, either when the lignite particles reaches a temperature between 130°C and 290°C or when the pressure within the pressure vessel is greater than or equal to 1.5 megapascals, supply of the superheated steam is ceased and pressure stabilization is commenced; and, after 10 minutes of pressure stabilization, a modified coal heated by the superheated steam is extracted and stacked for cooling in natural conditions. The present invention uses the superheated steam as a heat medium to allow the lignite particles to be modified towards characteristics of bituminous coal. The pressure vessel of the present invention effectively ensures that the lignite particles are dried in the optimal temperature and pressure, discharges waste gas and condensed water in a timely manner, allows the dried lignite particles to be provided with significantly reduced water content and minimized re-absorption and to be free from spontaneous combustion and weathering, and provides significantly increased calorific value per unit.
Description
本发明涉及煤炭加工利用领域,尤其是涉及褐煤的颗粒及粉煤造粒后的烘干技术。The invention relates to the field of coal processing and utilization, in particular to granules of lignite and drying technology after pulverization of pulverized coal.
多年来国内外对于降低褐煤的水份提高煤质的技术工艺做了大量研究试验,采用的方法种类繁多,但没有成熟的技术流程,存在诸多弊端,主要是:①.烘干后的煤还是完全具有褐煤的缺点,易自燃、风化、易吸水返潮。②.干法烘干时因褐煤燃点低,热风烘干时危险性大,易着火甚至爆炸;环境污染控制程度差,湿法(蒸汽)烘干时用流化床烘干,蒸汽用量大,耗能大,生产成本高,且设备造价昂贵。
Over the years, a lot of research and experiments have been done on the technical process of reducing the moisture of lignite to improve the quality of lignite. There are many kinds of methods, but there are no mature technical processes. There are many drawbacks, mainly: 1. After drying the coal or Completely has the disadvantage of lignite, easy to spontaneous combustion, weathering, easy to absorb water and return to the tide. 2. Dry lignification due to low lignite burning point, hot air drying is dangerous, easy to catch fire or even explode; environmental pollution control is poor, wet method (steam) drying with fluidized bed drying, steam consumption, High energy consumption, high production cost, and expensive equipment.
针对现有技术中存在的问题,发明目的是提供一种褐煤的颗粒及粉煤造粒后的烘干方法及烘干设备。经该技术烘干后的褐煤颗粒水份降低显著,回吸极小,不发生自燃、风化,单位发热量大幅度提高,且蒸汽用量小,设备造价低。In view of the problems existing in the prior art, the object of the invention is to provide a granule of lignite and a drying method and drying apparatus after pulverization of pulverized coal. The lignite granules dried by the technology have a significant decrease in moisture, and the suckback is extremely small, and spontaneous combustion and weathering do not occur, the unit heat generation is greatly increased, and the amount of steam is small, and the equipment cost is low.
本发明解决其技术问题所采取的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:
一种褐煤的颗粒及粉煤造粒后的烘干方法,烘干步骤如下:A granule of lignite and a drying method after granulating pulverized coal, the drying steps are as follows:
①
把褐煤原料中大于50㎜的颗粒筛分、破碎成粒径4㎜~50㎜的颗粒,小于4㎜的颗粒造粒成4㎜~12㎜粒径的颗粒;1
The particles larger than 50 mm in the lignite raw material are sieved and broken into particles having a particle diameter of 4 mm to 50 mm, and the particles smaller than 4 mm are granulated into particles having a particle diameter of 4 mm to 12 mm;
② 筛分、破碎或造粒后的褐煤颗粒送至压力容器内密闭;2 The lignite granules after sieving, crushing or granulation are sent to the pressure vessel for sealing;
③
向压力容器内通入低压高温的过热蒸汽,通入的过热蒸汽温度高于或等于300℃,通入的过热蒸汽压力低于或等于2.0兆帕;3
Introducing a low-pressure high-temperature superheated steam into the pressure vessel, the temperature of the superheated steam passing through is higher than or equal to 300 ° C, and the superheated steam pressure is less than or equal to 2.0 MPa;
④
过热蒸汽通入压力容器内与褐煤颗粒进行热交换,当褐煤颗粒温度达130℃~290℃、或压力容器内的压力大于等于1.5兆帕时,停止供入过热蒸汽,开始稳压;4
The superheated steam is introduced into the pressure vessel for heat exchange with the lignite particles. When the lignite particle temperature reaches 130 ° C to 290 ° C, or the pressure in the pressure vessel is greater than or equal to 1.5 MPa, the supply of superheated steam is stopped, and the pressure is started;
⑤ 稳压10分钟后,由压力容器将容器内的蒸汽排空,取出经过热蒸汽加热的改性煤,自然条件下堆放冷却。5 After 10 minutes of voltage regulation, the steam in the vessel is evacuated by a pressure vessel, and the modified coal heated by hot steam is taken out and stacked under natural conditions for cooling.
进一步,可重复上述步骤①-⑤数次,以使改性煤的含水率达到理想数值。 Further, the above steps 1-5 may be repeated several times to achieve a desired moisture content of the modified coal.
进一步,步骤③中通入的过热蒸汽温度高于或等于400℃。Further, the temperature of the superheated steam introduced in step 3 is higher than or equal to 400 °C.
进一步,所述的压力容器为蒸压釜,该蒸压釜包括一筒体,所述筒体上分别设置有连接压力表、温度表的接口;一连接过热蒸汽管道的进汽装置设置在筒体的底部;于筒体的底部还设置有排放冷凝水的排污口;一排放二氧化硫和釜内蒸汽的排气口设置于筒体顶部或侧部。Further, the pressure vessel is an autoclave, and the autoclave comprises a cylinder, and the cylinder is respectively provided with an interface connecting a pressure gauge and a temperature gauge; and an inlet device connecting the superheated steam pipeline is disposed in the cylinder The bottom of the body; at the bottom of the cylinder is also provided with a sewage outlet for discharging condensed water; and an exhaust port for discharging sulfur dioxide and steam in the kettle is arranged at the top or the side of the cylinder.
进一步,所述蒸压釜筒体上还设置有稳定筒内的过热蒸汽压力的充气口和放气口。Further, the autoclave cylinder is further provided with an inflation port and a venting port for stabilizing the superheated steam pressure in the cylinder.
进一步,所述蒸压釜筒体内设置有道轨,蒸养车沿道轨推入筒体内。Further, a rail is disposed in the autoclave cylinder, and the steaming cart is pushed into the cylinder along the rail.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
本发明烘干技术以过热蒸汽为热媒,在蒸压釜内把褐煤颗粒加热到300℃以上的高温,使褐煤颗粒改性成趋向于烟煤的特性,同时大幅度脱水脱硫除氧。本发明压力容器有效保证褐煤颗粒在最佳的温度和压力下烘干,及及时的排出废气和冷凝水,蒸汽用量小,设备造价低。使烘干后的褐煤颗粒水份降低显著,回吸极小,不发生自燃、风化,单位发热量大幅度提高。The drying technology of the invention uses superheated steam as a heat medium, and heats the lignite particles to a high temperature of 300 ° C or higher in the autoclave, so that the lignite particles are modified to have the characteristics of bituminous coal, and at the same time, the dehydration and desulfurization are largely eliminated. The pressure vessel of the invention effectively ensures that the lignite particles are dried under the optimal temperature and pressure, and the exhaust gas and the condensed water are discharged in time, the amount of steam is small, and the equipment cost is low. The moisture content of the lignite particles after drying is significantly reduced, the suckback is extremely small, self-ignition and weathering do not occur, and the unit calorific value is greatly improved.
图1是本发明蒸压釜的主视结构示意图;Figure 1 is a schematic front view showing the autoclave of the present invention;
图2是本发明蒸压釜的侧视结构示意图;Figure 2 is a side view showing the structure of the autoclave of the present invention;
图3是本发明褐煤的烘干流程示意图。3 is a schematic view showing the drying process of the brown coal of the present invention.
一种褐煤的颗粒及粉煤造粒后的烘干方法,如图3所示,烘干步骤如下:A granule of lignite and a drying method after granulation of pulverized coal, as shown in Fig. 3, the drying steps are as follows:
①
把褐煤原料中大于50㎜的颗粒筛分、破碎成粒径4㎜~50㎜的颗粒,小于4㎜的颗粒造粒成4㎜~12㎜粒径的颗粒。1
The particles larger than 50 mm in the lignite raw material are sieved and broken into particles having a particle diameter of 4 mm to 50 mm, and particles smaller than 4 mm are granulated into particles having a particle diameter of 4 mm to 12 mm.
② 筛分、破碎或造粒后的褐煤颗粒送至压力容器密闭。本发明选用有效装料体积是10 m³~400
m³的蒸压釜,甚至是更大有效装料体积的蒸压釜。本发明筛分、破碎后的褐煤颗粒用蒸料筐或蒸养车装料送至蒸压釜内,同时密闭球冠封头11。装在蒸料筐或蒸养车上的褐煤颗粒应保持保持有透气性。2 The lignite granules after sieving, crushing or granulation are sent to a pressure vessel for sealing. The effective charging volume of the invention is 10 m3 to 400
The autoclave of m3 is even an autoclave with a larger effective charge volume. The sieved and crushed lignite granules of the present invention are sent to the autoclave by a steaming basket or a steaming car, and the spherical cap 11 is sealed. Lignite pellets placed on steaming baskets or steaming carts should be kept breathable.
如图1所示的蒸压釜,该蒸压釜包括一由鞍式支座14支撑的筒体1,筒体1一端设有球冠封头11,另一端设有椭圆形封头12,球冠封头11与筒体1设有一安全联锁装置13锁固。The autoclave shown in FIG. 1 comprises a cylinder 1 supported by a saddle support 14 having a spherical cap 11 at one end and an elliptical head 12 at the other end. The spherical cap 11 and the cylinder 1 are provided with a safety interlocking device 13 for locking.
所述筒体1上分别设置有连接压力表、温度表的接口2、3,通过压力表、温度表监测蒸压釜内的运行情况。The cylinders 1 are respectively provided with interfaces 2 and 3 for connecting a pressure gauge and a temperature gauge, and the operation conditions in the autoclave are monitored by a pressure gauge and a temperature gauge.
筒体1的底部设置有进气口5,进气口5连接过热蒸汽管道和筒体1内的进汽装置4。于筒体的底部还设置有排污口6,排污口6安装疏水阀,将釜内冷凝水及污物通过疏水阀排出釜外。一排放二氧化硫和釜内蒸汽的排气口7设置于筒体1顶部。所述筒体1上还设置有稳定筒内的过热蒸汽压力的充气口8和放气口9。The bottom of the cylinder 1 is provided with an air inlet 5 which connects the superheated steam pipe and the steam inlet means 4 in the cylinder 1. A drain outlet 6 is also arranged at the bottom of the cylinder body, and the drain outlet 6 is provided with a steam trap, and the condensed water and dirt in the kettle are discharged out of the kettle through the steam trap. An exhaust port 7 for discharging sulfur dioxide and steam in the kettle is disposed at the top of the cylinder 1. The cylinder 1 is also provided with an inflation port 8 and a venting port 9 for stabilizing the superheated steam pressure in the cylinder.
如图2所示,筒体1内设置有道轨15,蒸养车沿道轨推入筒体1内,关闭球冠封头11,利用安全联锁装置13将球冠封头11锁死,插上保险销。待蒸汽锅炉的蒸汽压力达到0.7兆帕以上,通过充气口对球冠封头11充气,利用密封垫将球冠封头11密封,球冠封头11密封垫耐温≥450°。As shown in FIG. 2, a rail 15 is disposed in the cylinder 1, and the steaming cart is pushed into the cylinder 1 along the rail, the spherical cap 11 is closed, and the spherical cap 11 is locked by the safety interlock device 13 Insurance sales. When the steam pressure of the steam boiler reaches 0.7 MPa or more, the spherical cap 11 is inflated through the inflation port, and the spherical cap 11 is sealed by a gasket, and the sealing pressure of the spherical cap 11 is ≥450°.
③
待球冠封头11密封后,打开进气口5的阀门,向蒸压釜内通入低压高温的过热蒸汽,通入的过热蒸汽温度高于或等于300℃,最好过热蒸汽温度高于或等于400℃,温度越高,蒸汽所带热量高,所耗蒸汽量就越小,生产周期越短,设备利用率越高;蒸汽温度不能低于300℃,蒸汽温度低了很难将煤加热到所需温度。通入的过热蒸汽压力低于或等于2.0兆帕,蒸汽压力不必太高,压力高势必造成锅炉造价高,危险性高,维护要求高。3
After the spherical cap 11 is sealed, the valve of the air inlet 5 is opened, and the superheated steam of low pressure and high temperature is introduced into the autoclave, and the temperature of the superheated steam is higher than or equal to 300 ° C, preferably the temperature of the superheated steam is higher than Or equal to 400 ° C, the higher the temperature, the higher the heat of the steam, the smaller the steam consumption, the shorter the production cycle, the higher the utilization rate of the equipment; the steam temperature can not be lower than 300 ° C, the steam temperature is low, it is difficult to coal Heat to the desired temperature. The superheated steam pressure is less than or equal to 2.0 MPa, the steam pressure does not have to be too high, and the high pressure will inevitably result in high boiler cost, high risk and high maintenance requirements.
④
过热蒸汽通入压力容器内与褐煤颗粒进行热交换,冷凝水从筒体1底部排污口6的疏水阀排出釜外,筒体内温度与煤温不断升高,筒体内的压力也不断升高,通过压力表、温度表监测蒸压釜内的运行情况。当褐煤颗粒温度达130℃~290℃当褐煤颗粒温度达130℃~290℃、或压力容器内的压力大于等于1.5兆帕时,关闭进气口5的阀门,停止供入过热蒸汽,开始稳压。当褐煤颗粒温度超过煤的燃点20℃时(褐煤的燃点按其发育程度,从年青褐煤到年老褐煤分别从110℃~270℃不等)时,供入的过热蒸汽温度越高,稳压点容器内压力的要求越低,煤温不能超过燃点太多,太高了容易挥发份大量丧失。因为褐煤强度差,筒体内的压力太大,容易使颗粒碎成粉末影响透汽。4
The superheated steam is introduced into the pressure vessel for heat exchange with the lignite particles, and the condensed water is discharged from the trap of the sewage outlet 6 at the bottom of the cylinder 1, and the temperature inside the cylinder and the coal temperature are continuously increased, and the pressure inside the cylinder is also continuously increased. The operation in the autoclave was monitored by a pressure gauge and a thermometer. When the lignite particle temperature reaches 130 ° C ~ 290 ° C when the lignite particle temperature reaches 130 ° C ~ 290 ° C, or the pressure in the pressure vessel is greater than or equal to 1.5 MPa, close the valve of the inlet 5, stop supplying superheated steam, start to stabilize Pressure. When the temperature of lignite particles exceeds the burning point of coal by 20 °C (the burning point of lignite varies from 110 °C to 270 °C according to the degree of development of the lignite to the old lignite, respectively), the higher the temperature of the superheated steam supplied, the higher the voltage The lower the pressure requirement in the point container, the coal temperature cannot exceed the ignition point too much, and the high volatile content is easily lost. Because the strength of lignite is poor, the pressure inside the cylinder is too large, and it is easy to break the particles into powder to affect the vapor permeability.
⑤
稳压10分钟后,时间越长效果越好。这期间褐煤内部会发生一系列改性反应:硫和氧大幅度降低,产生二氧化硫由位于筒体1顶部的排气口7排出;煤颗粒孔隙内的煤焦油和大量孔隙水向颗粒表面推移,体积缩小等。打开排气口7的阀门,将筒体内的蒸汽排空,关闭充气口8的阀门,打开放气口9的阀门,将球冠封头11密封垫的压力泄掉。待球冠封头11密封垫压力泄掉后,拔下安全销,转动安全联锁装置13,打开球冠封头11,取出经过热蒸汽加热的改性煤,自然条件下堆放冷却。由于改性煤内部孔隙水已大部分变成表面水(在容器中部份被过热蒸汽部份蒸发,煤的总水分就会减少30%~40%),煤的水份会在煤堆自然冷却的过程中不断蒸发,表面水逐渐与周围空气的含水率达到平衡,晴天一般在48小时后总水份可降到10%~20%,阴雨天会保持在18%~25%之间。5
After 10 minutes of voltage regulation, the longer the time, the better. During this period, a series of modification reactions will occur inside the lignite: the sulfur and oxygen are greatly reduced, and the sulfur dioxide is generated by the exhaust port 7 located at the top of the cylinder 1; the coal tar and the large amount of pore water in the pores of the coal particles are displaced toward the surface of the particle. The volume is reduced and so on. The valve of the exhaust port 7 is opened, the steam in the cylinder is evacuated, the valve of the inflation port 8 is closed, the valve of the venting port 9 is opened, and the pressure of the seal of the spherical cap 11 is released. After the pressure of the sealing head of the spherical cap 11 is released, the safety pin is pulled out, the safety interlocking device 13 is rotated, the spherical cap 11 is opened, the modified coal heated by the hot steam is taken out, and the cooling is piled up under natural conditions. Since the pore water inside the modified coal has mostly become surface water (partially evaporated by the superheated steam in the vessel, the total moisture of the coal will be reduced by 30% to 40%), and the moisture of the coal will be naturally in the coal pile. During the cooling process, the surface water gradually balances with the moisture content of the surrounding air. On sunny days, the total water can be reduced to 10% to 20% after 48 hours, and between 18% and 25% in rainy days.
如果要把煤的总水份降到更低,可重复上述步骤①-⑤数次,最低水份可降至1%以内。但是煤颗粒的体积缩小有一定的限度,一般只能缩小15%~20%。水份降得太低了,颗粒的强度就变差了,而且褐煤的挥发份高,水份低于12%时作为动力煤对电厂的使用不利。If the total water content of the coal is to be lowered, repeat steps 1-5 several times, and the minimum moisture can be reduced to less than 1%. However, the volume reduction of coal particles has a certain limit, and generally can only be reduced by 15% to 20%. When the water drops too low, the strength of the particles becomes worse, and the lignite has a high volatile content, and when the water content is less than 12%, it is disadvantageous for use as a thermal coal to a power plant.
以上实施例仅为说明本发明的技术思想,不能以此限定本发明的保护范围,凡是按照本发明提出的技术思想,在技术方案基础上所做的任何改动,均落入本发明保护范围之内。
The above embodiments are only for explaining the technical idea of the present invention, and the scope of protection of the present invention is not limited thereto. Any modification made based on the technical idea according to the technical idea of the present invention falls within the protection scope of the present invention. Inside.
Claims (9)
- 一种褐煤的颗粒及粉煤造粒后的烘干方法,其特征在于:烘干步骤如下:A method for drying granules of lignite and pulverized pulverized coal, characterized in that the drying steps are as follows:① 把褐煤原料中大于50㎜的颗粒筛分、破碎成粒径4㎜~50㎜的颗粒,小于4㎜的颗粒造粒成4㎜~12㎜粒径的颗粒;1 The particles larger than 50 mm in the lignite raw material are sieved and broken into particles having a particle diameter of 4 mm to 50 mm, and the particles smaller than 4 mm are granulated into particles having a particle diameter of 4 mm to 12 mm;② 筛分、破碎或造粒后的褐煤颗粒送至压力容器内密闭;2 The lignite granules after sieving, crushing or granulation are sent to the pressure vessel for sealing;③ 向压力容器内通入低压高温的过热蒸汽,通入的过热蒸汽温度高于或等于300℃,通入的过热蒸汽压力低于或等于2.0兆帕;3 Introducing a low-pressure high-temperature superheated steam into the pressure vessel, the temperature of the superheated steam passing through is higher than or equal to 300 ° C, and the superheated steam pressure is less than or equal to 2.0 MPa;④ 过热蒸汽通入压力容器内与褐煤颗粒进行热交换,当褐煤颗粒温度达130℃~290℃、或压力容器内的压力大于等于1.5兆帕时,停止供入过热蒸汽,开始稳压;4 The superheated steam is introduced into the pressure vessel for heat exchange with the lignite particles. When the lignite particle temperature reaches 130 ° C to 290 ° C, or the pressure in the pressure vessel is greater than or equal to 1.5 MPa, the supply of superheated steam is stopped, and the pressure is started;⑤ 稳压10分钟后,由压力容器将容器内的蒸汽排空,取出经过热蒸汽加热的改性煤,自然条件下堆放冷却。5 After 10 minutes of voltage regulation, the steam in the vessel is evacuated by a pressure vessel, and the modified coal heated by the hot steam is taken out and stacked under natural conditions for cooling.
- 如权利要求1所述的一种褐煤的颗粒及粉煤造粒后的烘干方法,其特征在于:可重复上述步骤①-⑤数次,以使改性煤的含水率达到理想数值。A method of drying lignite granules and pulverized coal granules according to claim 1, wherein the steps 1-5 are repeated several times to achieve a desired moisture content of the modified coal.
- 如权利要求1或2所述的一种褐煤的颗粒及粉煤造粒后的烘干方法,其特征在于:步骤③中通入的过热蒸汽温度高于或等于400℃。The method for drying granules of lignite and pulverized coal after pulverization according to claim 1 or 2, wherein the temperature of the superheated steam introduced in the step 3 is higher than or equal to 400 °C.
- 如权利要求1或2所述的一种褐煤的颗粒及粉煤造粒后的烘干方法,其特征在于:所述的压力容器为蒸压釜,该蒸压釜包括一筒体,所述筒体上分别设置有连接压力表、温度表的接口;一连接过热蒸汽管道的进汽装置设置在筒体的底部;于筒体的底部还设置有排放冷凝水的排污口;一排放二氧化硫和釜内蒸汽的排气口设置于筒体顶部或侧部。The method for drying granules of lignite and pulverized pulverized coal according to claim 1 or 2, wherein the pressure vessel is an autoclave, and the autoclave comprises a cylinder, The cylinder body is respectively provided with an interface for connecting a pressure gauge and a temperature gauge; a steam inlet device connecting the superheated steam pipeline is arranged at the bottom of the cylinder; at the bottom of the cylinder body, a sewage outlet for discharging condensed water is further disposed; a sulfur dioxide is discharged and The exhaust port of the steam in the kettle is placed on the top or side of the cylinder.
- 如权利要求3所述的一种褐煤的颗粒及粉煤造粒后的烘干方法,其特征在于:所述的压力容器为蒸压釜,该蒸压釜包括一筒体,所述筒体上分别设置有连接压力表、温度表的接口;一连接过热蒸汽管道的进汽装置设置在筒体的底部;于筒体的底部还设置有排放冷凝水的排污口;一排放二氧化硫和釜内蒸汽的排气口设置于筒体顶部或侧部。The method for drying granules of lignite and pulverized pulverized coal according to claim 3, wherein the pressure vessel is an autoclave, and the autoclave comprises a cylinder, the cylinder An inlet port for connecting the pressure gauge and the temperature meter is respectively arranged; a steam inlet device connecting the superheated steam pipe is arranged at the bottom of the cylinder; and a sewage outlet for discharging the condensed water is arranged at the bottom of the cylinder; a sulfur dioxide and a kettle are discharged The steam exhaust port is provided at the top or side of the cylinder.
- 如权利要求4所述的一种褐煤的颗粒及粉煤造粒后的烘干方法,其特征在于:所述蒸压釜筒体上还设置有稳定筒内的过热蒸汽压力的充气口和放气口。The method for drying granules of lignite and pulverized coal after pulverization according to claim 4, wherein the autoclave cylinder is further provided with an inflation port for stabilizing the superheated steam pressure in the cylinder and Air port.
- 如权利要求5所述的一种褐煤的颗粒及粉煤造粒后的烘干方法,其特征在于:所述蒸压釜筒体上还设置有稳定筒内的过热蒸汽压力的充气口和放气口。The granule of lignite and the method for drying pulverized coal after pulverization according to claim 5, wherein the autoclave cylinder is further provided with an inflation port for stabilizing the superheated steam pressure in the cylinder and Air port.
- 如权利要求4所述的一种褐煤的颗粒及粉煤造粒后的烘干方法,其特征在于:所述蒸压釜筒体内设置有道轨,一蒸养车沿道轨推入筒体内。The method for drying granules of lignite and pulverized pulverized coal according to claim 4, wherein a rail is disposed in the autoclave cylinder, and a steaming cart is pushed into the cylinder along the rail.
- 如权利要求5所述的一种褐煤的颗粒及粉煤造粒后的烘干方法,其特征在于:所述蒸压釜筒体内设置有道轨,一蒸养车沿道轨推入筒体内。The method for drying granules of lignite and pulverized pulverized coal according to claim 5, wherein a rail is disposed in the autoclave cylinder, and a steaming cart is pushed into the cylinder along the rail.
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