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WO2014025060A1 - Channel box and fuel assembly provided therewith - Google Patents

Channel box and fuel assembly provided therewith Download PDF

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Publication number
WO2014025060A1
WO2014025060A1 PCT/JP2013/071808 JP2013071808W WO2014025060A1 WO 2014025060 A1 WO2014025060 A1 WO 2014025060A1 JP 2013071808 W JP2013071808 W JP 2013071808W WO 2014025060 A1 WO2014025060 A1 WO 2014025060A1
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WO
WIPO (PCT)
Prior art keywords
channel box
silicon carbide
view
fuel assembly
sintered body
Prior art date
Application number
PCT/JP2013/071808
Other languages
French (fr)
Japanese (ja)
Inventor
織田 武廣
Original Assignee
京セラ株式会社
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Publication date
Application filed by 京セラ株式会社 filed Critical 京セラ株式会社
Priority to JP2014529591A priority Critical patent/JPWO2014025060A1/en
Publication of WO2014025060A1 publication Critical patent/WO2014025060A1/en

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    • GPHYSICS
    • G21NUCLEAR PHYSICS; NUCLEAR ENGINEERING
    • G21CNUCLEAR REACTORS
    • G21C3/00Reactor fuel elements and their assemblies; Selection of substances for use as reactor fuel elements
    • G21C3/30Assemblies of a number of fuel elements in the form of a rigid unit
    • G21C3/32Bundles of parallel pin-, rod-, or tube-shaped fuel elements
    • G21C3/324Coats or envelopes for the bundles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00Energy generation of nuclear origin
    • Y02E30/30Nuclear fission reactors

Definitions

  • the present invention relates to a channel box and a fuel assembly including the channel box.
  • a fuel assembly including a lattice-shaped spacer that is fixed and supports the fuel rods between the upper tie plate and the lower tie plate and a cylindrical channel box that covers the fuel rods and the spacers is stored.
  • the control rod has a cross shape in a cross section perpendicular to the longitudinal direction of the fuel assembly.
  • Non-Patent Document 1 Fluel Channel Function and Manufacturing Method", Kobe Steel Technique / Vol.53 No.3 (Dec.2003), p. 98. According to page 102), the neutron absorption cross section is small, the radiation damage is small, the impurities that produce induced radioactivity are small, the corrosion resistance to cooling water is excellent, and the usage environment (about 300 ° C) It is described that a zirconium alloy such as Zircaloy is used because it is required to have excellent mechanical properties.
  • Non-Patent Document 1 the inside of the reactor is a radiation environment and a high-temperature underwater environment, and when the channel box used in such an environment is made of a zirconium alloy such as Zircaloy, in addition to uniform corrosion, It is described that nodular corrosion occurs in which a lens-like thick oxide film is discontinuously formed in a thin and uniform oxide film. Also, in the initial stage of use, deformation due to release of residual stress at the time of manufacture of the channel box occurs, and when the service period is extended, deformation due to fast neutron irradiation and creep deformation due to the difference in internal and external pressure of the channel box It is described that it occurs.
  • Various proposals have been made for corrosion and deformation when a zirconium alloy is used (for example, Patent Documents 1 to 4).
  • a silicon carbide material containing a boron compound composed of boron-11 has been proposed as a constituent member of a nuclear reactor, and specifically, fuel cladding (pellet cladding tube) is described as a constituent member.
  • fuel cladding pellet cladding tube
  • 11 doped SiC fibers is described (Patent Document 5).
  • the boron-11-doped SiC fiber described in Patent Document 5 is suitable for fuel cladding among the components of a nuclear reactor, it has mechanical properties that cover and protect a plurality of fuel rods. It is not suitable for the required cylindrical channel box.
  • the channel box has a cylindrical shape with a plate thickness of 2 to 3 mm and an internal size of about 130 mm and a total length of about 4.2 m. 0.07mm, dimensional tolerance of internal dimension is ⁇ 0.25mm, and dimensional tolerance of total length is + 1 / -2mm, which is demanding.
  • dimensional tolerance of internal dimension is ⁇ 0.25mm
  • dimensional tolerance of total length is + 1 / -2mm, which is demanding.
  • the molding of a molded body that becomes a long cylindrical body can be obtained by processing a molded body obtained by an extrusion molding method or a cold isostatic pressing method into a desired shape.
  • ceramics as well as silicon carbide sintered bodies are prone to cracking if the binder used as a molding aid is not sufficiently removed during firing, and warping or deformation is likely to occur if the degree of shrinkage is partially different. Is.
  • a long tube made of a silicon carbide sintered body is used. It was difficult to obtain a shape. Further, in order to satisfy the dimensional tolerance described above, it is necessary to perform processing such as polishing on the silicon carbide sintered body, but it is extremely difficult to process the inner surface of a particularly long cylindrical body. It was.
  • the present invention has been devised to solve the above problems, and provides a channel box that is excellent in dimensional accuracy and that is less likely to be corroded or deformed by long-term use, and a fuel assembly including the channel box. It is for the purpose.
  • the channel box of the present invention is characterized by comprising a cylindrical body in which a plurality of base materials made of a silicon carbide sintered body are combined.
  • the fuel assembly of the present invention is characterized by including the channel box having the above-described configuration.
  • the channel box of the present invention has excellent dimensional accuracy and can reduce corrosion and deformation due to long-term use.
  • the channel box of the present invention is excellent in dimensional accuracy and has little corrosion and deformation due to long-term use, so that it can be used stably over a long period of time. Thus, a highly reliable fuel assembly can be obtained.
  • An example of the channel box of this embodiment is shown, (a) is a top view, (b) is a front view.
  • the other example of the channel box of this embodiment is shown, (a) is a top view, (b) is a front view.
  • the other example of the channel box of this embodiment is shown, (a) is a top view, (b) is a front view.
  • the other example of the channel box of this embodiment is shown, (a) is a top view, (b) is a front view.
  • (a) is a top view, (b) is a front view.
  • the other example of the channel box of this embodiment is shown, (a) is a top view, (b) is a front view, (c) is a side view.
  • the other example of the channel box of this embodiment is shown, (a) is a top view, (b) is a front view, (c) is a side view.
  • the other example of the channel box of this embodiment is shown, (a) is a top view, (b) is a side view, (c) is a side view.
  • the other example of the channel box of this embodiment is shown, (a) is a top view, (b) is a front view.
  • FIG. 1 Another example of the channel box of the present embodiment is shown, (a) is a plan view, (b) is a cross-sectional view taken along line C-C 'in (a). Another example of the channel box of the present embodiment is shown, (a) is a plan view, (b) is a sectional view taken along line DD ′ in (a), and (c) is in (b). It is an enlarged view of the E section.
  • the It is a schematic diagram which shows an example of the combination of the base materials which comprise the channel box of this embodiment. It is a schematic diagram which shows the other example of the combination of the base materials which comprise the channel box of this embodiment. It is a schematic diagram which shows the other example of the combination of the base materials which comprise the channel box of this embodiment. It is a schematic diagram which shows the other example of the combination of the base materials which comprise the channel box of this embodiment. It is a schematic diagram which shows the other example of the combination of the base materials which comprise the channel box of this embodiment.
  • FIG. 1A and 1B show an example of a channel box according to the present embodiment, in which FIG. 1A is a plan view and FIG. 1B is a front view.
  • FIG. 1A is a plan view
  • FIG. 1B is a front view.
  • the channel box and the base material may be described without reference numerals.
  • the channel box 10 of the present embodiment is formed of a cylindrical body obtained by combining a plurality (1a, 1b) of base materials 1 made of a silicon carbide sintered body.
  • the base material 1 is made of a silicon carbide-based sintered body, the neutron absorption cross-sectional area is small, the radiation damage is small, the impurities that generate induced radioactivity are small, and the corrosion resistance to cooling water is excellent. And satisfying the performance required for the channel box 10 such as excellent mechanical properties in the use environment (about 300 ° C.).
  • the cylindrical body is formed by combining the base materials 1a and 1b, the portion corresponding to the inner surface of the channel box 10 can be easily processed before the base materials 1a and 1b are combined. Because it can, it can meet strict dimensional tolerances. Therefore, the channel box 10 having excellent dimensional accuracy and less corrosion and deformation due to long-term use can be obtained.
  • the silicon carbide based sintered body is a sintered body containing 80% by mass or more of silicon carbide out of 100% by mass of all the components constituting the silicon carbide based sintered body.
  • the content of Si may be obtained using an ICP (Inductively-Coupled-Plasma) emission spectroscopic analyzer and converted to SiC.
  • FIG. 1 although the rectangular tube-shaped cylindrical body was shown, cylindrical shape may be sufficient, and in embodiment of this application, a combination is a concept including joining, coupling
  • FIG. 2 and FIG. 3 show another example of the channel box of the present embodiment, (a) is a plan view, and (b) is a front view.
  • the channel boxes 20 and 30 in FIGS. 2 and 3 show a structure in which the number of combined surfaces in the circumferential direction and the longitudinal direction is increased. In such a structure, since each member is small, it is easy to handle at the time of production, and a plurality of substrates having the same shape (for example, the substrates 2a to 2d) may be produced. A substrate can be produced with high efficiency and high yield.
  • FIGS. 4 and 5 show another example of the channel box of the present embodiment, (a) is a plan view, and (b) is a front view.
  • the configuration surface in the circumferential direction is shifted as in the channel boxes 40 and 50 in FIGS. 4 and 5, the configuration is combined as compared with the case where the other configuration is the same and the combination surface in the circumferential direction is the same. Further, since the mechanical characteristics in the longitudinal direction of the channel boxes 40 and 50 are improved, the reliability can be enhanced.
  • 6 to 8 show other examples of the channel box of the present embodiment, (a) is a plan view, (b) is a front view, and (c) is a side view. 6-8, the front view of (b) is a view seen from A in (a), and the side view of (c) is a view seen from B in (a).
  • the channel box 80 in the example shown in FIG. 8 has a combination surface at the corners in comparison with the examples shown in FIGS. 6 and 7, and the area of the combination surface in the base material 8a and the base material 8b is large. For this reason, for example, when these are bonded, the bonding strength can be increased, so that the channel box 80 with high reliability can be obtained.
  • FIG. 9 shows another example of the channel box of the present embodiment, (a) is a plan view, and (b) is a front view.
  • the step of combining the circumferential directions can be omitted, and a plurality of the substrates can be combined in the longitudinal direction. It is possible to make the deformation in the circumferential direction less likely to be caused by the member than the cylindrical shape.
  • the base materials 9a to 9d constituting the channel box 90 are shorter in individual length than the entire length of the channel box 90, they are easy to handle and the surface inside the channel box 90 is ground.
  • the channel box 90 can be formed easily, with a high yield, and capable of meeting strict dimensional tolerances.
  • FIG. 10 shows another example of the channel box of the present embodiment, (a) is a plan view, and (b) is a sectional view taken along line C-C ′ in (a).
  • a protrusion P is provided in a portion corresponding to the inner surface of the cylindrical body of the base material 10.
  • the protruding portion P when the protruding portion P is provided, only the protruding portion P can be processed to fit within the strict tolerance of the inner dimension of the channel box 100. Further, since the region other than the protruding portion P is thin, the weight of the channel box 100 can be reduced.
  • FIG. 11 shows another example of the channel box of the present embodiment, (a) is a plan view, (b) is a sectional view taken along line DD ′ in (a), c) is an enlarged view of an E portion in (b).
  • the base materials 11 to be combined has a step, and at least a part of the step is a combination surface.
  • the base material 11b has a step, and this step is a combined surface.
  • the base material 11a can be fitted to the base material 11b, the reliability against vibration can be increased, and only the facing surfaces of the channel box 110 in the longitudinal direction are combined surfaces. For example, when these are bonded together, the bonding strength can be increased.
  • the arithmetic average roughness Ra of the roughness curve on the inner surface of the channel box made of a cylindrical body is 1 ⁇ m or less.
  • the arithmetic average roughness Ra of the roughness curve on the inner surface of the channel box made of a cylindrical body affects the oxidation of silicon carbide containing 80% by mass or more of the silicon carbide based sintered body.
  • Impurities in the cooling water flowing in the channel box include metal ions, anionic species, and oxidizing radical components. When these impurities adhere to the surface of the silicon carbide sintered body, an oxidation reaction occurs, causing neutron absorption. There is a risk of increasing the cross-sectional area.
  • the arithmetic mean roughness Ra of the roughness curve on the inner surface of the channel box made of a cylindrical body is preferably smaller, so the arithmetic average roughness Ra of the roughness curve is 0.8 ⁇ m. It is preferable that: In such a surface property, since a state with a small neutron absorption cross section can be maintained over a long period of time, it can be regarded as a channel box having excellent corrosion resistance.
  • the arithmetic mean roughness Ra of the roughness curve may be measured in accordance with JIS B 0601-2001, the measurement length and cut-off value are 5 mm and 0.8 mm, respectively, and a stylus type surface roughness meter is used.
  • a stylus having a stylus tip radius of 2 ⁇ m is applied to the inner surface of the channel box, and the stylus scanning speed is set to 0.5 mm / second.
  • the average value of the measured values at the five locations on the inner surface of the channel box adjacent to the spacer is the value of the arithmetic average roughness Ra.
  • FIG. 12 is a schematic diagram showing an example of a combination of base materials constituting the channel box of the present embodiment.
  • the area of the combination surface can be increased by inclining the combination surface.
  • the bonding strength can be increased.
  • a preferable inclination angle ⁇ is, for example, 30 ° or more and 60 ° or less.
  • silicon carbide crystal particles exist in the bonding portion.
  • silicon carbide crystal particles are present at the joint, even if microcracks are generated at the joint due to exposure to high temperatures, the presence of silicon carbide crystal particles suppresses the progress of microcracks. Therefore, it is possible to suppress a decrease in bonding strength.
  • carbonization may be performed using a paste containing metal silicon powder as a bonding agent, or heat treatment may be performed using a paste containing silicon carbide powder.
  • the silicon carbide crystal particles present in the joint have an area ratio of 10 to 50 area% in the cross section of the joint.
  • the area ratio is 10 area% or more and 50 area% or less, the base materials and the cylindrical bodies can be bonded with high bonding strength, and the bonding strength due to the progress of microcracks when exposed to high temperatures. The decrease can be suppressed.
  • the area ratio of the silicon carbide crystal particles in the cross section of the joint can be measured using an optical microscope. Specifically, set the range so that the area is 1200 ⁇ m 2 (the length in the horizontal direction is 40 ⁇ m and the length in the vertical direction is 30 ⁇ m) at a magnification of 1000 times, and an image in this range is captured by the CCD camera.
  • the image analysis software “A Image-kun” (registered trademark, manufactured by Asahi Kasei Engineering Co., Ltd.) may be used for analysis by a technique called particle analysis.
  • the brightness is dark
  • the binarization method is manual
  • the threshold value is an index indicating the brightness of the image
  • the brightness of each point (each pixel) in the image is set. What is necessary is just to set 0.8 times or more and 2 times or less of the peak value of the histogram shown.
  • a scanning electron microscope may be used instead of the optical microscope.
  • no pores exist in the joint it is preferable that no pores exist in the joint.
  • no pores are present, even if a thermal shock is applied to the substrate, cracks starting from the outline of the pores do not occur, so that the reliability against the thermal shock can be improved.
  • the presence / absence of pores in the joint may be determined using a reflected electron image taken with a scanning electron microscope, for example, at a magnification of 150 to 1000 times.
  • FIGS. 13 to 15 are schematic views showing other examples of combinations of base materials constituting the channel box of the present embodiment.
  • FIG. 13 the example fastened using the fastening member 16 in the location which formed the recessed part in the base materials 13a and 13b is shown.
  • FIG. 14 shows an example in which holes are formed in the base material 14a and the base material 14b, and the insertion member 17 is inserted and joined to these holes.
  • FIG. 15 shows an example in which the fastening member 18 and the insertion member 19 are used.
  • the insertion members 17 and 19 correspond to pins and screws, for example.
  • at least one of the insertion members 17, 19 and the fastening member 18 is preferably made of a silicon carbide sintered body, and particularly preferably made of a silicon carbide sintered body containing silicon carbide fibers. It is.
  • the combination of the base materials may be performed not only by using a paste containing metal silicon powder or silicon carbide powder, but also by fastening with a fastening member or joining with a pin.
  • fitting by shrink fitting or cold fitting may be performed.
  • joining and fastening, joining and joining, joining and fastening and joining, etc. makes it possible to combine firmly, and even if vibrations such as earthquakes occur, the combination is rarely unraveled, so reliability is easily lost. Can be a non-channel box.
  • At least one of the plurality of base materials is made of a silicon carbide sintered body including silicon carbide fibers.
  • a base material made of a silicon carbide sintered body containing silicon carbide fiber has higher toughness than a base material made of a silicon carbide sintered body not containing silicon carbide fiber, so that brittle fracture is less likely to occur. The reliability can be improved because there is little risk of deterioration of the mechanical characteristics.
  • all of the plurality of base materials are made of a silicon carbide sintered body containing silicon carbide fibers.
  • the silicon carbide fiber is, for example, a silicon carbide fiber having a diameter of 10 ⁇ m to 15 ⁇ m.
  • the silicon carbide sintered body containing silicon carbide fibers includes a concept including silicon carbide fibers inside the silicon carbide sintered body and those existing on the surface of the silicon carbide sintered body. It is.
  • the silicon carbide fiber preferably has a specific surface area of 10 m 2 / g or more and 50 m 2 / g or less.
  • the silicon carbide constituting the silicon carbide fiber has a composition formula of SiC x (where 1 ⁇ x ⁇ 1.5).
  • the inner periphery of the cylindrical body is covered with silicon.
  • the inner surface of the cylindrical body is less likely to be damaged when the fuel rod or the spacer supporting the fuel rod is attached or removed.
  • the radioactive contaminant (cladding) contained in the cooling water it becomes difficult to be damaged.
  • the melting point of silicon is 1410 ° C., the coating of silicon is not peeled off unless the surface temperature of the inner periphery of the cylindrical body reaches a high temperature of 1400 ° C.
  • the base material made of the silicon carbide based sintered body contains a boron compound, and boron forming the boron compound is boron-11 (“ 11 B”).
  • boron-11 (“ 11 B”) is a stable isotope with respect to radiation, and thus activation of the substrate can be suppressed.
  • the bonding portion contains a boron compound.
  • the boron compound is, for example, at least one of boron oxide, boron hydride, boron hydroxide, boron carbide, boron nitride, boron trichloride and boron trifluoride.
  • the content of the boron compound contained in the base material composed of the silicon carbide sintered body is 0.5% by mass or more and 2% by mass in terms of boron compound out of 100% by mass of all the components constituting the silicon carbide based sintered body. It is preferable that:
  • a base material composed of a silicon carbide sintered body a silicon carbide powder having an average particle diameter (D 50 ) of 0.5 ⁇ m or more and 2 ⁇ m or less, boron carbide powder as a sintering aid, and carbon source
  • D 50 average particle diameter
  • boron carbide powder as a sintering aid
  • carbon source A phenol aqueous solution, or a powder of lignin sulfonate and lignin carboxylate, water, and a dispersant are added, and they are mixed and pulverized into a slurry by using a ball mill, a rotary mill, a vibration mill, a bead mill, or the like.
  • celluloses such as methylcellulose and carboxymethylcellulose and their modified products, sugars, starches, dextrins and various modified products thereof, various water-soluble synthetic resins such as polyvinyl alcohol, and vinyl acetate
  • a synthetic resin emulsion such as gum arabic, casein, alginate, glucomannan, glycerin, sorbitan fatty acid ester, etc.
  • ceramic granules containing silicon carbide as a main component are obtained by spray drying.
  • the addition amount of boron carbide powder as a sintering aid is, for example, 0.12 mass% or more and 1.4 mass% or less with respect to 100 mass% of silicon carbide powder
  • the addition amount of carbon source is, for example, carbonization
  • the powder of lignin sulfonate is 0.2 mass% or more and 2 mass% or less
  • the powder of lignin carboxylate is 1 mass% or more and 10 mass% or less with respect to 100 mass% of silicon powder.
  • molding adjuvant is 1 to 15 mass% with respect to 100 mass% of silicon carbide powder, for example.
  • the salt of lignin sulfonate and lignin carboxylate is at least one of lithium, sodium and ammonium.
  • the molded body obtained by press-molding the obtained ceramic granules by a powder pressing method or a cold isostatic pressing method is subjected to cutting as necessary.
  • the temperature is raised to 450 to 650 ° C. over 10 to 40 hours and held for 2 to 10 hours, and then naturally cooled and degreased.
  • a substrate having a predetermined shape with a relative density of 90% or more can be obtained.
  • inert gas Since acquisition and handling are easy, it is suitable to use argon and helium.
  • the particle size described in JIS R 1601-1998 is used to reduce the arithmetic average roughness of the surface of the portion of the base material that becomes the inner surface of the cylindrical body or the protrusion provided on the base material to 1 ⁇ m or less. What is necessary is just to grind using the grindstone to which the abrasive
  • fiber preform a preform with a predetermined shape
  • the oxygen content in the silicon carbide fiber is preferably 0.5% by mass or less.
  • the oxygen content is within this range, even if the silicon carbide fiber is exposed to a high temperature, the mechanical properties are unlikely to deteriorate.
  • the silicon carbide fiber is preferably coated with a film made of pyrolytic carbon or boron nitride and having a thickness of 0.5 ⁇ m or more and 1.5 ⁇ m or less by chemical vapor deposition.
  • a fine silicon carbide powder having an average particle size (D 50 ) of 0.1 ⁇ m or more and 10 ⁇ m or less, a silicon carbide powder comprising coarse particles having an average particle size (D 50 ) of 50 ⁇ m or more and 100 ⁇ m or less, and a sintering aid Add boron carbide powder as a carbon source, phenol aqueous solution as a carbon source, or powder of lignin sulfonate and lignin carboxylate, water and a dispersant, and mix using a ball mill, rotary mill, vibration mill, bead mill, etc. Prepare a crushed slurry.
  • the preform (fiber preform) is degreased by the same method as described above.
  • a preform (fiber preform) coated or impregnated with a slurry is laminated, and then heated to 1800-2200 ° C. in an inert gas atmosphere and pressure baked for 1-10 hours.
  • the pressure used in the pressure sintering is, for example, 10 MPa or more and 30 MPa or less.
  • the substrates After applying a paste containing each powder of metal silicon, carbon and silicon carbide on at least one surface which is a combination surface of the substrates, the substrates are combined by applying pressure including their own weight. And it apply
  • an inert gas atmosphere such as argon
  • a predetermined amount of silicon carbide powder, sintering aid, binder and water were weighed, put into a kneader and kneaded to obtain a clay-like clay. Thereafter, this kneaded material may be used to form a cylindrical molded body by molding with a screw-type extruder equipped with a mold capable of molding a desired shape at the tip. And you may obtain a channel box by the method mentioned above about the process after fabrication. Needless to say, after the cylindrical shaped body is first fired and cut, the portion of the base material that becomes the inner surface of the cylindrical body may be ground and joined.
  • the substrate or the cylindrical body may be dipped in a solution containing silicon, pulled up, dried, and then heat-treated in an inert gas atmosphere.
  • the heat treatment may be performed at a temperature of 1420 ° C. to 1460 ° C. for 1 hour to 2 hours. It goes without saying that silicon may be applied only to the inner surface of the channel box that will be close to the spacer during attachment or removal.
  • a concave portion is formed in the base material and fastened by a fastening member, or a hole is drilled in the base material and joined by a pin, fastening by a fastening member, joining by a pin, or paste is used. What is necessary is just to combine the joined.
  • a fuel rod filled with uranium fuel (pellet), an upper tie plate and a lower tie plate that respectively hold the upper and lower portions of the fuel rod, a water rod, and the water rod A grid-like spacer that is fixed to the upper tie plate and supports the fuel rod between the upper tie plate and the lower tie plate, and the channel box of this embodiment are prepared. Then, for example, fix the spacer to the water rod, attach the water rod to the lower tie plate, insert the fuel rod into the spacer grid, then install the upper tie plate, and finally position the fuel rod and spacer.
  • a fuel assembly can be obtained by covering the portion to be covered with a channel box.
  • the channel box of this embodiment is excellent in dimensional accuracy and has little corrosion and deformation due to long-term use, the fuel assembly including such a channel box is stable over a long period of time. Can be used, and is highly reliable.
  • Base material 10 to 110 Channel box 16
  • Fastening member 17 Insertion member

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Abstract

[Problem] To provide a channel box which has a high dimensional accuracy and is hardly corroded or deformed after prolonged usage, and a fuel assembly equipped with the channel box. [Solution] A channel box (10) configured from a cylindrical body that is formed by combining a plurality of base members (1) comprising a silicon carbide sintered compact. Owing to this structure, the channel box (10) has a high dimensional accuracy and is hardly corroded or deformed after prolonged usage. A fuel assembly equipped with this channel box (10) has an improved reliability.

Description

チャンネルボックスおよびこれを備える燃料集合体Channel box and fuel assembly including the same
 本発明は、チャンネルボックスおよびこれを備える燃料集合体に関するものである。 The present invention relates to a channel box and a fuel assembly including the channel box.
 沸騰水型原子炉においては、ウラン燃料(ペレット)が充填された複数の燃料棒と、燃料棒の上部および下部をそれぞれ保持する上部タイプレートおよび下部タイプレートと、ウォーターロッドと、このウォーターロッドに固定され上部タイプレートおよび下部タイプレートの間で燃料棒を支持する格子状のスペーサと、燃料棒およびスペーサを覆う筒状のチャンネルボックスとを備える燃料集合体が格納されている。そして、この燃料集合体を4体(縦2体×横2体)配置した間には、原子炉内の中性子数を調整して反応度を制御することによって原子炉の出力を制御する制御棒が配置され、この制御棒は、燃料集合体の長手方向に垂直な断面において十字形を示す。 In a boiling water reactor, a plurality of fuel rods filled with uranium fuel (pellet), an upper tie plate and a lower tie plate that hold the upper and lower portions of the fuel rod, a water rod, and a water rod A fuel assembly including a lattice-shaped spacer that is fixed and supports the fuel rods between the upper tie plate and the lower tie plate and a cylindrical channel box that covers the fuel rods and the spacers is stored. A control rod that controls the output of the reactor by adjusting the number of neutrons in the reactor and controlling the reactivity while four fuel assemblies (two vertical and two horizontal) are arranged. The control rod has a cross shape in a cross section perpendicular to the longitudinal direction of the fuel assembly.
 次に、燃料集合体を構成する筒状のチャンネルボックスは、非特許文献1(「燃料チャンネルの機能及び製造方法」 神戸製鋼技法/Vol.53 No.3(Dec.2003)、第98頁から第102頁)によれば、中性子吸収断面積が小さいこと、放射線損傷が少ないこと、誘導放射能を生じる不純物が少ないこと、冷却水に対する耐食性に優れていること、使用環境(約300℃)における機械的特性に優れていることが求められるものであるため、ジルカロイ等のジルコニウム合金が使用されている旨が記載されている。 Next, the cylindrical channel box constituting the fuel assembly is described in Non-Patent Document 1 ("Fuel Channel Function and Manufacturing Method", Kobe Steel Technique / Vol.53 No.3 (Dec.2003), p. 98. According to page 102), the neutron absorption cross section is small, the radiation damage is small, the impurities that produce induced radioactivity are small, the corrosion resistance to cooling water is excellent, and the usage environment (about 300 ° C) It is described that a zirconium alloy such as Zircaloy is used because it is required to have excellent mechanical properties.
 また、非特許文献1によれば、原子炉内は、放射線環境かつ高温水中環境であり、このような環境において使用されるチャンネルボックスがジルカロイ等のジルコニウム合金からなるとき、均一腐食の他に、薄く均一な酸化膜に不連続的にレンズ状の厚い酸化膜が生じるノジュラ腐食が生じると記載されている。また、使用初期段階において、チャンネルボックスの製作時の残留応力の解放による変形が生じたり、使用期間が長くなったときに、高速中性子照射を受けることによる変形やチャンネルボックスの内外圧差によるクリープ変形が生じたりすることが記載されている。そして、ジルコニウム合金を用いた場合の腐食や変形に対し、様々な提案が為されている(例えば、特許文献1~4)。 Further, according to Non-Patent Document 1, the inside of the reactor is a radiation environment and a high-temperature underwater environment, and when the channel box used in such an environment is made of a zirconium alloy such as Zircaloy, in addition to uniform corrosion, It is described that nodular corrosion occurs in which a lens-like thick oxide film is discontinuously formed in a thin and uniform oxide film. Also, in the initial stage of use, deformation due to release of residual stress at the time of manufacture of the channel box occurs, and when the service period is extended, deformation due to fast neutron irradiation and creep deformation due to the difference in internal and external pressure of the channel box It is described that it occurs. Various proposals have been made for corrosion and deformation when a zirconium alloy is used (for example, Patent Documents 1 to 4).
 また、原子炉の構成部材として、ホウ素-11からなるホウ素化合物を含む炭化珪素材料が提案され、具体的には、構成部材として燃料クラッデイング(ペレットの被覆管)が記載され、これにホウ素-11のドープされたSiC繊維を用いることが記載されている(特許文献5)。 A silicon carbide material containing a boron compound composed of boron-11 has been proposed as a constituent member of a nuclear reactor, and specifically, fuel cladding (pellet cladding tube) is described as a constituent member. The use of 11 doped SiC fibers is described (Patent Document 5).
特開平5-19079号公報Japanese Patent Laid-Open No. 5-19079 特公昭51-4234号公報Japanese Patent Publication No.51-4234 特開平8-29570号公報JP-A-8-29570 特開平11-231083号公報Japanese Patent Laid-Open No. 11-231083 特許第4755121号公報Japanese Patent No. 4751221
 特許文献5に記載されたホウ素-11のドープされたSiC繊維は、原子炉の構成部材のうち、燃料クラッディングには好適であるものの、複数の燃料棒を覆って保護する、機械的特性が求められる筒状のチャンネルボックスには不向きである。ここで、放射線環境かつ高温水中環境における腐食や変形を抑制しつつ、複数の燃料棒を覆って保護するチャンネルボックスとして、炭化珪素質焼結体で形成することが考えられる。 Although the boron-11-doped SiC fiber described in Patent Document 5 is suitable for fuel cladding among the components of a nuclear reactor, it has mechanical properties that cover and protect a plurality of fuel rods. It is not suitable for the required cylindrical channel box. Here, it is conceivable to form a silicon carbide sintered body as a channel box that covers and protects a plurality of fuel rods while suppressing corrosion and deformation in a radiation environment and a high-temperature underwater environment.
 しかしながら、非特許文献1によれば、チャンネルボックスは、板厚が2~3mm、内寸が約130mmの筒状で、全長が約4.2mに及ぶものであって、板厚の寸法公差が±0.07mm、内寸の寸法公差が±0.25mm、全長の寸法公差が+1/-2mmと要求の厳しいものであり、炭化珪素質焼結体からなる長尺の筒状体の作製においては、次の課題を有する。 However, according to Non-Patent Document 1, the channel box has a cylindrical shape with a plate thickness of 2 to 3 mm and an internal size of about 130 mm and a total length of about 4.2 m. 0.07mm, dimensional tolerance of internal dimension is ± 0.25mm, and dimensional tolerance of total length is + 1 / -2mm, which is demanding. In the production of long cylindrical body made of silicon carbide sintered body, Have the following problems.
 まず、長尺の筒状体となる成形体の成形については、押出成形法や、冷間等方圧加圧法により得られた成形体を所望形状に加工することによって得ることはできる。しかしながら、炭化珪素質焼結体に限らずセラミックスは、焼成において、成形助剤として用いるバインダの除去が十分でないとクラックが生じたり、部分的に収縮度合いが異なると反りや変形が生じたりしやすいものである。また、長尺であるが故に、取り扱いが容易ではなく、反りや変形がさらに生じやすく、部分的なクラックによって不良品となるものであることから、炭化珪素質焼結体からなる長尺の筒状体を得ることは困難であった。また、上述した寸法公差を満たすものとするには、炭化珪素質焼結体において研磨等の加工が必要となるが、特に長尺の筒状体の内面を加工することは非常に困難であった。 First, the molding of a molded body that becomes a long cylindrical body can be obtained by processing a molded body obtained by an extrusion molding method or a cold isostatic pressing method into a desired shape. However, ceramics as well as silicon carbide sintered bodies are prone to cracking if the binder used as a molding aid is not sufficiently removed during firing, and warping or deformation is likely to occur if the degree of shrinkage is partially different. Is. In addition, since it is long, it is not easy to handle, is more likely to be warped and deformed, and becomes a defective product due to partial cracks. Therefore, a long tube made of a silicon carbide sintered body is used. It was difficult to obtain a shape. Further, in order to satisfy the dimensional tolerance described above, it is necessary to perform processing such as polishing on the silicon carbide sintered body, but it is extremely difficult to process the inner surface of a particularly long cylindrical body. It was.
 本発明は、上記課題を解決すべく案出されたものであり、寸法精度に優れているとともに、長期間の使用によって腐食や変形の少ないチャンネルボックスおよびこのチャンネルボックスを備える燃料集合体を提供することを目的とするものである。 The present invention has been devised to solve the above problems, and provides a channel box that is excellent in dimensional accuracy and that is less likely to be corroded or deformed by long-term use, and a fuel assembly including the channel box. It is for the purpose.
 本発明のチャンネルボックスは、炭化珪素質焼結体からなる基材を複数組み合わせた筒状体からなることを特徴とするものである。 The channel box of the present invention is characterized by comprising a cylindrical body in which a plurality of base materials made of a silicon carbide sintered body are combined.
 また、本発明の燃料集合体は、上記構成のチャンネルボックスを備えることを特徴とするものである。 The fuel assembly of the present invention is characterized by including the channel box having the above-described configuration.
 本発明のチャンネルボックスによれば、寸法精度に優れているとともに、長期間の使用による腐食や変形を少なくすることができる。 The channel box of the present invention has excellent dimensional accuracy and can reduce corrosion and deformation due to long-term use.
 また、本発明の燃料集合体によれば、寸法精度に優れているとともに、長期間の使用による腐食や変形の少ない本発明のチャンネルボックスを備えることから、長期間にわたって安定した使用が可能であり、信頼性の高い燃料集合体とすることができる。 Further, according to the fuel assembly of the present invention, the channel box of the present invention is excellent in dimensional accuracy and has little corrosion and deformation due to long-term use, so that it can be used stably over a long period of time. Thus, a highly reliable fuel assembly can be obtained.
本実施形態のチャンネルボックスの一例を示す、(a)は平面図であり、(b)は正面図である。An example of the channel box of this embodiment is shown, (a) is a top view, (b) is a front view. 本実施形態のチャンネルボックスの他の例を示す、(a)は平面図であり、(b)は正面図である。The other example of the channel box of this embodiment is shown, (a) is a top view, (b) is a front view. 本実施形態のチャンネルボックスの他の例を示す、(a)は平面図であり、(b)は正面図である。The other example of the channel box of this embodiment is shown, (a) is a top view, (b) is a front view. 本実施形態のチャンネルボックスの他の例を示す、(a)は平面図であり、(b)は正面図である。The other example of the channel box of this embodiment is shown, (a) is a top view, (b) is a front view. 本実施形態のチャンネルボックスの他の例を示す、(a)は平面図であり、(b)は正面図である。The other example of the channel box of this embodiment is shown, (a) is a top view, (b) is a front view. 本実施形態のチャンネルボックスの他の例を示す、(a)は平面図であり、(b)は正面図であり、(c)は側面図である。The other example of the channel box of this embodiment is shown, (a) is a top view, (b) is a front view, (c) is a side view. 本実施形態のチャンネルボックスの他の例を示す、(a)は平面図であり、(b)は正面図であり、(c)は側面図である。The other example of the channel box of this embodiment is shown, (a) is a top view, (b) is a front view, (c) is a side view. 本実施形態のチャンネルボックスの他の例を示す、(a)は平面図であり、(b)は側面図であり、(c)は側面図である。The other example of the channel box of this embodiment is shown, (a) is a top view, (b) is a side view, (c) is a side view. 本実施形態のチャンネルボックスの他の例を示す、(a)は平面図であり、(b)は正面図である。The other example of the channel box of this embodiment is shown, (a) is a top view, (b) is a front view. 本実施形態のチャンネルボックスの他の例を示す、(a)は平面図であり、(b)は(a)におけるC-C’線での断面図である。Another example of the channel box of the present embodiment is shown, (a) is a plan view, (b) is a cross-sectional view taken along line C-C 'in (a). 本実施形態のチャンネルボックスの他の例を示す、(a)は平面図であり、(b)は(a)におけるD-D’線での断面図であり、(c)は(b)におけるE部の拡大図である。る。Another example of the channel box of the present embodiment is shown, (a) is a plan view, (b) is a sectional view taken along line DD ′ in (a), and (c) is in (b). It is an enlarged view of the E section. The 本実施形態のチャンネルボックスを構成する基材同士の組み合わせの一例を示す模式図である。It is a schematic diagram which shows an example of the combination of the base materials which comprise the channel box of this embodiment. 本実施形態のチャンネルボックスを構成する基材同士の組み合わせの他の例を示す模式図である。It is a schematic diagram which shows the other example of the combination of the base materials which comprise the channel box of this embodiment. 本実施形態のチャンネルボックスを構成する基材同士の組み合わせの他の例を示す模式図である。It is a schematic diagram which shows the other example of the combination of the base materials which comprise the channel box of this embodiment. 本実施形態のチャンネルボックスを構成する基材同士の組み合わせの他の例を示す模式図である。It is a schematic diagram which shows the other example of the combination of the base materials which comprise the channel box of this embodiment.
 以下、本実施形態のチャンネルボックスの一例について図面を参照しつつ詳細に説明する。図1は、本実施形態のチャンネルボックスの一例を示す、(a)は平面図であり、(b)は正面図である。なお、以下の記載において、特定の図の構造に限らないときには、チャンネルボックスや基材について符号を付さずに説明する場合がある。 Hereinafter, an example of the channel box of the present embodiment will be described in detail with reference to the drawings. 1A and 1B show an example of a channel box according to the present embodiment, in which FIG. 1A is a plan view and FIG. 1B is a front view. In the following description, when not limited to the structure shown in the specific figure, the channel box and the base material may be described without reference numerals.
 本実施形態のチャンネルボックス10は、炭化珪素質焼結体からなる基材1を複数(1a,1b)組み合わせた筒状体からなる。このように、基材1が炭化珪素質焼結体からなることにより、中性子吸収断面積が小さいこと、放射線損傷が少ないこと、誘導放射能を生じる不純物が少ないこと、冷却水に対する耐食性に優れていること、使用環境(約300℃)における機械的特性に優れていること等のチャンネルボックス10に求められる性能を満たすものとすることができる。また、筒状体が、基材1a,1bを組み合わせてなるものであることから、特にチャンネルボックス10の内面に相当する部分の加工を、基材1a,1bを組み合わせる前に容易に行なうことができるため、厳しい寸法公差に応えることができる。そのため、寸法精度に優れているとともに、長期間の使用による腐食や変形の少ないチャンネルボックス10とすることができる。 The channel box 10 of the present embodiment is formed of a cylindrical body obtained by combining a plurality (1a, 1b) of base materials 1 made of a silicon carbide sintered body. Thus, since the base material 1 is made of a silicon carbide-based sintered body, the neutron absorption cross-sectional area is small, the radiation damage is small, the impurities that generate induced radioactivity are small, and the corrosion resistance to cooling water is excellent. And satisfying the performance required for the channel box 10 such as excellent mechanical properties in the use environment (about 300 ° C.). In addition, since the cylindrical body is formed by combining the base materials 1a and 1b, the portion corresponding to the inner surface of the channel box 10 can be easily processed before the base materials 1a and 1b are combined. Because it can, it can meet strict dimensional tolerances. Therefore, the channel box 10 having excellent dimensional accuracy and less corrosion and deformation due to long-term use can be obtained.
 ここで、炭化珪素質焼結体とは、炭化珪素質焼結体を構成する全成分100質量%のうち、炭化珪素が80質量%以上含有する焼結体のことである。含有量の測定方法としては、ICP(Inductively Coupled Plasma)発光分光分析装置を用いてSiの含有量を求め、SiCに換算すればよい。 Here, the silicon carbide based sintered body is a sintered body containing 80% by mass or more of silicon carbide out of 100% by mass of all the components constituting the silicon carbide based sintered body. As a method for measuring the content, the content of Si may be obtained using an ICP (Inductively-Coupled-Plasma) emission spectroscopic analyzer and converted to SiC.
 なお、図1においては、角筒状の筒状体を示したが円筒状であってもよく、本願の実施形態において、組み合わせとは、接合、結合、嵌合、締結を含む概念である。 In addition, in FIG. 1, although the rectangular tube-shaped cylindrical body was shown, cylindrical shape may be sufficient, and in embodiment of this application, a combination is a concept including joining, coupling | bonding, fitting, and fastening.
 次に、図2および図3は、本実施形態のチャンネルボックスの他の例を示す、(a)は平面図であり、(b)は正面図である。図2および図3におけるチャンネルボックス20,30は、周方向および長手方向における組み合わせ面を増やした構造を示すものである。このような構造であるときには、個々の部材は小さいものであることから、作製時における取り扱いが容易であり、同じ形状の基材(例えば基材2a~2d)を複数作製すればよいことから、高効率および高歩留まりで基材を作製することができる。 Next, FIG. 2 and FIG. 3 show another example of the channel box of the present embodiment, (a) is a plan view, and (b) is a front view. The channel boxes 20 and 30 in FIGS. 2 and 3 show a structure in which the number of combined surfaces in the circumferential direction and the longitudinal direction is increased. In such a structure, since each member is small, it is easy to handle at the time of production, and a plurality of substrates having the same shape (for example, the substrates 2a to 2d) may be produced. A substrate can be produced with high efficiency and high yield.
 また、図4および図5は、本実施形態のチャンネルボックスの他の例を示す、(a)は平面図であり、(b)は正面図である。図4および図5におけるチャンネルボックス40,50のように、周方向における組み合わせ面をずらしている構成であるときには、他の構成が同じで周方向における組み合わせ面が同じであるときよりも、組み合わされたチャンネルボックス40,50の長手方向における機械的特性が向上するため、信頼性を高めることができる。 4 and 5 show another example of the channel box of the present embodiment, (a) is a plan view, and (b) is a front view. When the configuration surface in the circumferential direction is shifted as in the channel boxes 40 and 50 in FIGS. 4 and 5, the configuration is combined as compared with the case where the other configuration is the same and the combination surface in the circumferential direction is the same. Further, since the mechanical characteristics in the longitudinal direction of the channel boxes 40 and 50 are improved, the reliability can be enhanced.
 また、図6~図8は、本実施形態のチャンネルボックスの他の例を示す、(a)は平面図であり、(b)は正面図であり、(c)は側面図である。なお、図6~8において、(b)の正面図とは、(a)におけるAから見た図であり、(c)の側面図とは、(a)におけるBから見た図である。 6 to 8 show other examples of the channel box of the present embodiment, (a) is a plan view, (b) is a front view, and (c) is a side view. 6-8, the front view of (b) is a view seen from A in (a), and the side view of (c) is a view seen from B in (a).
 図6~図8に示すチャンネルボックス60,70,80のように、長手方向における組み合わせ面をずらしている構成であるときには、他の構成が同じで長手方向における組み合わせ面が同じであるときよりも、周方向における機械的特性が向上するため、信頼性を高めることができる。また、図8に示す例のチャンネルボックス80は、図6や図7に示す例のときよりも、組み合わせ面を角部に設けており、基材8aおよび基材8bにおける組み合わせ面の面積が大きいことから、例えば、これらを接合したとき、接合強度を高めることができるため、信頼性の高いチャンネルボックス80とすることができる。 As in the case of the channel boxes 60, 70, 80 shown in FIGS. 6 to 8, when the combination surface in the longitudinal direction is shifted, the other configuration is the same and the combination surface in the longitudinal direction is the same. Since the mechanical characteristics in the circumferential direction are improved, the reliability can be improved. In addition, the channel box 80 in the example shown in FIG. 8 has a combination surface at the corners in comparison with the examples shown in FIGS. 6 and 7, and the area of the combination surface in the base material 8a and the base material 8b is large. For this reason, for example, when these are bonded, the bonding strength can be increased, so that the channel box 80 with high reliability can be obtained.
 次に、図9は、本実施形態のチャンネルボックスの他の例を示す、(a)は平面図であり、(b)は正面図である。図9に示すように、個々の基材9a~9dが単一の部材にて筒状とされているときには、周方向を組み合わる工程を省くことができるとともに、長手方向に組み合わされて複数の部材により筒状とされているものよりも周方向における変形をおこしにくくすることができる。また、チャンネルボックス90を構成する基材9a~9dは、チャンネルボックス90の全長よりも個々の長さとして短いものであることから、取り扱いが容易であるとともに、チャンネルボックス90の内部の表面の研削は容易であり、歩留まりよく、厳しい寸法公差に応えることができるチャンネルボックス90を形成することができる。 Next, FIG. 9 shows another example of the channel box of the present embodiment, (a) is a plan view, and (b) is a front view. As shown in FIG. 9, when each of the base materials 9a to 9d is formed into a cylindrical shape by a single member, the step of combining the circumferential directions can be omitted, and a plurality of the substrates can be combined in the longitudinal direction. It is possible to make the deformation in the circumferential direction less likely to be caused by the member than the cylindrical shape. In addition, since the base materials 9a to 9d constituting the channel box 90 are shorter in individual length than the entire length of the channel box 90, they are easy to handle and the surface inside the channel box 90 is ground. The channel box 90 can be formed easily, with a high yield, and capable of meeting strict dimensional tolerances.
 次に、図10は、本実施形態のチャンネルボックスの他の例を示す、(a)は平面図であり、(b)は(a)におけるC-C’線での断面図である。図10に示すように、基材10の筒状体の内面にあたる部位に突出部Pを備えていることが好適である。このように、突出部Pを備えているときには、チャンネルボックス100の内寸の厳しい寸法公差に収める加工を突出部Pのみとすることができる。また、突出部P以外の領域は、薄肉となるため、チャンネルボックス100の軽量化を図ることもできる。 Next, FIG. 10 shows another example of the channel box of the present embodiment, (a) is a plan view, and (b) is a sectional view taken along line C-C ′ in (a). As shown in FIG. 10, it is preferable that a protrusion P is provided in a portion corresponding to the inner surface of the cylindrical body of the base material 10. As described above, when the protruding portion P is provided, only the protruding portion P can be processed to fit within the strict tolerance of the inner dimension of the channel box 100. Further, since the region other than the protruding portion P is thin, the weight of the channel box 100 can be reduced.
 次に、図11は、本実施形態のチャンネルボックスの他の例を示す、(a)は平面図であり、(b)は(a)におけるD-D’線での断面図であり、(c)は(b)におけるE部の拡大図である。このように、組み合わせる基材11の少なくとも一方に段差を備え、この段差の少なくとも一部が組み合わせ面とされていることが好ましい。なお、図11においては、基材11bが段差を備え、この段差を組み合わせ面としている。このような構成であるときには、基材11aを基材11bに嵌合させることができるため、振動に対する信頼性を高くすることができるとともに、チャンネルボックス110の長手方向の向かい合う面のみを組み合わせ面とするときよりも、例えば、これらを接合したとき、接合強度を高めることができる。 Next, FIG. 11 shows another example of the channel box of the present embodiment, (a) is a plan view, (b) is a sectional view taken along line DD ′ in (a), c) is an enlarged view of an E portion in (b). Thus, it is preferable that at least one of the base materials 11 to be combined has a step, and at least a part of the step is a combination surface. In FIG. 11, the base material 11b has a step, and this step is a combined surface. In such a configuration, since the base material 11a can be fitted to the base material 11b, the reliability against vibration can be increased, and only the facing surfaces of the channel box 110 in the longitudinal direction are combined surfaces. For example, when these are bonded together, the bonding strength can be increased.
 また、筒状体からなるチャンネルボックスの内面における粗さ曲線の算術平均粗さRaは1μm以下であることが好適である。これにより、燃料集合体の組み立て時や取り外し時において、燃料棒や燃料棒を支持するスペーサを傷つけたり、チャンネルボックスの内面と燃料棒やスペーサとの接触による脱粒を少なくしたりすることができる。なお、図10や図11に示す構造のチャンネルボックス100,110であれば、突出部Pのみを上述した表面性状とすればよい。 Further, it is preferable that the arithmetic average roughness Ra of the roughness curve on the inner surface of the channel box made of a cylindrical body is 1 μm or less. Thereby, at the time of assembling or removing the fuel assembly, the fuel rods or the spacers supporting the fuel rods can be damaged, or the detachment due to the contact between the inner surface of the channel box and the fuel rods or the spacers can be reduced. In the case of the channel boxes 100 and 110 having the structure shown in FIGS. 10 and 11, only the protruding portion P may have the above-described surface properties.
 また、筒状体からなるチャンネルボックスの内面における粗さ曲線の算術平均粗さRaは、炭化珪素質焼結体の80質量%以上含有する炭化珪素の酸化に影響を与える。チャンネルボックス内を流れる冷却水中の不純物としては、金属イオン、アニオン種および酸化性ラジカル成分等があり、これらの不純物が炭化珪素質焼結体における表面に付着すると、酸化反応を起こして、中性子吸収断面積を大きくするおそれがある。そのため、不純物を付着しにくくするには、筒状体からなるチャンネルボックスの内面における粗さ曲線の算術平均粗さRaはさらに小さいことが好ましいため、粗さ曲線の算術平均粗さRaが0.8μm以下であることが好適である。このような、表面性状であるときには、中性子吸収断面積が小さい状態を長期間に亘って維持することができるため、耐食性に優れたチャンネルボックスとあすることができる。 Also, the arithmetic average roughness Ra of the roughness curve on the inner surface of the channel box made of a cylindrical body affects the oxidation of silicon carbide containing 80% by mass or more of the silicon carbide based sintered body. Impurities in the cooling water flowing in the channel box include metal ions, anionic species, and oxidizing radical components. When these impurities adhere to the surface of the silicon carbide sintered body, an oxidation reaction occurs, causing neutron absorption. There is a risk of increasing the cross-sectional area. Therefore, in order to make it difficult for impurities to adhere, the arithmetic mean roughness Ra of the roughness curve on the inner surface of the channel box made of a cylindrical body is preferably smaller, so the arithmetic average roughness Ra of the roughness curve is 0.8 μm. It is preferable that: In such a surface property, since a state with a small neutron absorption cross section can be maintained over a long period of time, it can be regarded as a channel box having excellent corrosion resistance.
 なお、粗さ曲線の算術平均粗さRaはJIS B 0601-2001に準拠して測定すればよく、測定長さおよびカットオフ値をそれぞれ5mmおよび0.8mmとし、触針式の表面粗さ計を用いて測定する場合であれば、例えば、チャンネルボックスの内面に、触針先端半径が2μmの触針を当て、触針の走査速度は0.5mm/秒に設定して測定すればよい。なお、本実施形態においては、スペーサと近接するチャンネルボックスの内面の5箇所における測定値の平均値を算術平均粗さRaの値とする。 The arithmetic mean roughness Ra of the roughness curve may be measured in accordance with JIS B 0601-2001, the measurement length and cut-off value are 5 mm and 0.8 mm, respectively, and a stylus type surface roughness meter is used. In the case of using and measuring, for example, a stylus having a stylus tip radius of 2 μm is applied to the inner surface of the channel box, and the stylus scanning speed is set to 0.5 mm / second. In the present embodiment, the average value of the measured values at the five locations on the inner surface of the channel box adjacent to the spacer is the value of the arithmetic average roughness Ra.
 図12は、本実施形態のチャンネルボックスを構成する基材同士の組み合わせの一例を示す模式図である。このように、組み合わせ面を傾斜させることにより組み合わせ面の面積を増やすことができ、例えば、これらを接合したとき、接合強度を高めることができる。好ましい傾斜角θは、例えば、30°以上60°以下である。 FIG. 12 is a schematic diagram showing an example of a combination of base materials constituting the channel box of the present embodiment. Thus, the area of the combination surface can be increased by inclining the combination surface. For example, when these are bonded, the bonding strength can be increased. A preferable inclination angle θ is, for example, 30 ° or more and 60 ° or less.
 また、図1~12に示すチャンネルボックスの組み合わせにおいて、接合法を用いたときには、接合部に炭化珪素の結晶粒子が存在していることが好適である。接合部に、炭化珪素の結晶粒子が存在しているときには、高温に曝されて接合部においてマイクロクラックが発生しても、炭化珪素の結晶粒子が存在していることによってマイクロクラックの進行が抑えられ、接合強度の低下を抑制することができる。なお、接合部に炭化珪素の結晶粒子を存在させるには、接合剤として、金属珪素粉末を含むペーストを用いて炭化させたり、炭化珪素粉末を含むペーストを用いて熱処理したりすればよい。 In addition, in the combination of channel boxes shown in FIGS. 1 to 12, when the bonding method is used, it is preferable that silicon carbide crystal particles exist in the bonding portion. When silicon carbide crystal particles are present at the joint, even if microcracks are generated at the joint due to exposure to high temperatures, the presence of silicon carbide crystal particles suppresses the progress of microcracks. Therefore, it is possible to suppress a decrease in bonding strength. In order to allow silicon carbide crystal particles to be present in the joint, carbonization may be performed using a paste containing metal silicon powder as a bonding agent, or heat treatment may be performed using a paste containing silicon carbide powder.
 特に、この接合部に存在する炭化珪素の結晶粒子は、接合部の断面における面積比率が10面積%以上50面積%以下であることが好適である。面積比率が10面積%以上50面積%以下であるときには、基材同士や筒状体同士を高い接合強度で接合することができるとともに、高温に曝された際のマイクロクラックの進行による接合強度の低下を抑制することができる。 In particular, it is preferable that the silicon carbide crystal particles present in the joint have an area ratio of 10 to 50 area% in the cross section of the joint. When the area ratio is 10 area% or more and 50 area% or less, the base materials and the cylindrical bodies can be bonded with high bonding strength, and the bonding strength due to the progress of microcracks when exposed to high temperatures. The decrease can be suppressed.
 ここで、接合部の断面における炭化珪素の結晶粒子の面積比率は、光学顕微鏡を用いて測定することができる。具体的には、1000倍の倍率で、面積が1200μm(横方向の長さが40μm、縦方向の長さが30μm)となるように範囲を設定し、CCDカメラでこの範囲の画像を取り込み、画像解析ソフト「A像くん」(登録商標、旭化成エンジニアリング(株)製)を用いて、粒子解析という手法で解析すればよい。ここで、この手法の設定条件としては、明度を暗、2値化の方法を手動、画像の明暗を示す指標であるしきい値を、画像内の各点(各ピクセル)が有する明るさを示すヒストグラムのピーク値の0.8倍以上2倍以下に設定すればよい。なお、光学顕微鏡の代わりに走査型電子顕微鏡を用いても構わない。 Here, the area ratio of the silicon carbide crystal particles in the cross section of the joint can be measured using an optical microscope. Specifically, set the range so that the area is 1200 μm 2 (the length in the horizontal direction is 40 μm and the length in the vertical direction is 30 μm) at a magnification of 1000 times, and an image in this range is captured by the CCD camera. The image analysis software “A Image-kun” (registered trademark, manufactured by Asahi Kasei Engineering Co., Ltd.) may be used for analysis by a technique called particle analysis. Here, as setting conditions of this method, the brightness is dark, the binarization method is manual, the threshold value is an index indicating the brightness of the image, and the brightness of each point (each pixel) in the image is set. What is necessary is just to set 0.8 times or more and 2 times or less of the peak value of the histogram shown. A scanning electron microscope may be used instead of the optical microscope.
 また、接合部には、気孔が存在していないことが好適である。気孔が存在していないときには、熱衝撃が基材に掛かっても、気孔の輪郭を起点とするクラックを生じることがないため、熱衝撃に対する信頼性を高めることができる。接合部における気孔の有無は、走査型電子顕微鏡で撮影した反射電子像を用いて、倍率を、例えば、150倍以上1000倍として判断すればよい。 Also, it is preferable that no pores exist in the joint. When no pores are present, even if a thermal shock is applied to the substrate, cracks starting from the outline of the pores do not occur, so that the reliability against the thermal shock can be improved. The presence / absence of pores in the joint may be determined using a reflected electron image taken with a scanning electron microscope, for example, at a magnification of 150 to 1000 times.
 次に、図13~15は、本実施形態のチャンネルボックスを構成する基材同士の組み合わせの他の例を示す模式図である。図13においては、基材13aおよび13bに凹部を形成した箇所に締結部材16を用いて締結した例を示している。また、図14においては、基材14aおよび基材14bにそれぞれ孔加工を施し、これらの孔を合わせたところに挿入部材17を差し込んで結合した例を示している。さらに、図15においては、締結部材18および挿入部材19を用いた例を示している。なお、挿入部材17,19は、例えば、ピンやネジが該当する。また、挿入部材17,19および締結部材18の少なくともいずれかは、炭化珪素質焼結体からなることが好適であり、特に、炭化珪素質繊維を含む炭化珪素質焼結体からなることが好適である。 Next, FIGS. 13 to 15 are schematic views showing other examples of combinations of base materials constituting the channel box of the present embodiment. In FIG. 13, the example fastened using the fastening member 16 in the location which formed the recessed part in the base materials 13a and 13b is shown. Further, FIG. 14 shows an example in which holes are formed in the base material 14a and the base material 14b, and the insertion member 17 is inserted and joined to these holes. Further, FIG. 15 shows an example in which the fastening member 18 and the insertion member 19 are used. The insertion members 17 and 19 correspond to pins and screws, for example. Further, at least one of the insertion members 17, 19 and the fastening member 18 is preferably made of a silicon carbide sintered body, and particularly preferably made of a silicon carbide sintered body containing silicon carbide fibers. It is.
 このように、基材の組み合わせは、金属珪素粉末や炭化珪素粉末を含むペースト等を用いた接合のみならず、締結部材による締結やピンによる結合を行なってもよい。また、例示していないが、焼き嵌めや冷やし嵌めによる嵌合を行なってもよい。さらに、接合と締結、接合と結合、接合と締結と結合などにより、強固に組み合わせることが可能となり、地震等の振動が発生しても、組み合わせが解けることが少ないため、信頼性が容易に損なわれないチャンネルボックスとすることができる。 As described above, the combination of the base materials may be performed not only by using a paste containing metal silicon powder or silicon carbide powder, but also by fastening with a fastening member or joining with a pin. Although not illustrated, fitting by shrink fitting or cold fitting may be performed. Furthermore, joining and fastening, joining and joining, joining and fastening and joining, etc. makes it possible to combine firmly, and even if vibrations such as earthquakes occur, the combination is rarely unraveled, so reliability is easily lost. Can be a non-channel box.
 また、本実施形態のチャンネルボックスは、複数の基材のうちの少なくとも1つが、炭化珪素質繊維を含む炭化珪素質焼結体からなることが好適である。炭化珪素質繊維を含む炭化珪素質焼結体からなる基材は、炭化珪素質繊維を含まない炭化珪素質焼結体からなる基材よりも靱性が高いため、脆性破壊が起こりにくくなり、機械的特性が低下するおそれが少ないことから信頼性を向上することができる。特に、複数の基材全てが炭化珪素質繊維を含む炭化珪素質焼結体からなることが好適である。 In the channel box of the present embodiment, it is preferable that at least one of the plurality of base materials is made of a silicon carbide sintered body including silicon carbide fibers. A base material made of a silicon carbide sintered body containing silicon carbide fiber has higher toughness than a base material made of a silicon carbide sintered body not containing silicon carbide fiber, so that brittle fracture is less likely to occur. The reliability can be improved because there is little risk of deterioration of the mechanical characteristics. In particular, it is preferable that all of the plurality of base materials are made of a silicon carbide sintered body containing silicon carbide fibers.
 ここで、炭化珪素質繊維とは、例えば、直径が10μm以上15μmの炭化珪素の繊維のことである。なお、炭化珪素質繊維を含む炭化珪素質焼結体とは、炭化珪素質焼結体の内部に炭化珪素質繊維を含むものおよび炭化珪素質焼結体の表面に存在させたものも含む概念である。また、炭化珪素質繊維は、比表面積が10m2/g以上50m2/g以下であることが好適である。さらに、炭化珪素質繊維を構成する炭化珪素は、その組成式がSiC(但し、1<x≦1.5)であることが好適である。 Here, the silicon carbide fiber is, for example, a silicon carbide fiber having a diameter of 10 μm to 15 μm. The silicon carbide sintered body containing silicon carbide fibers includes a concept including silicon carbide fibers inside the silicon carbide sintered body and those existing on the surface of the silicon carbide sintered body. It is. The silicon carbide fiber preferably has a specific surface area of 10 m 2 / g or more and 50 m 2 / g or less. Furthermore, it is preferable that the silicon carbide constituting the silicon carbide fiber has a composition formula of SiC x (where 1 <x ≦ 1.5).
 また、本実施形態のチャンネルボックスは、筒状体の内周が珪素で被覆されていることが好適である。このような構成であるときには、燃料棒や燃料棒を支持するスペーサの取り付け時や取り外し時に筒状体の内面が損傷しにくくなる。また、冷却水に含まれる放射性汚染物質(クラッド)との接触を受けても損傷しにくくなる。また、珪素の融点は1410℃であることから、筒状体の内周の表面温度が1400℃までの高温にならない限りは、珪素の被覆が剥がれることはない。 In the channel box of this embodiment, it is preferable that the inner periphery of the cylindrical body is covered with silicon. In such a configuration, the inner surface of the cylindrical body is less likely to be damaged when the fuel rod or the spacer supporting the fuel rod is attached or removed. Moreover, even if it receives contact with the radioactive contaminant (cladding) contained in the cooling water, it becomes difficult to be damaged. Further, since the melting point of silicon is 1410 ° C., the coating of silicon is not peeled off unless the surface temperature of the inner periphery of the cylindrical body reaches a high temperature of 1400 ° C.
 また、炭化珪素質焼結体からなる基材が、硼素化合物を含み、この硼素化合物を形成する硼素が、硼素-11(“11B”)であることが好適である。このような構成であると、硼素-11(“11B”)は放射線に対して安定な同位体であるので、基材の放射化を抑制することができる。さらに、接合部についても、硼素化合物を含んでいることが好適である。 Further, it is preferable that the base material made of the silicon carbide based sintered body contains a boron compound, and boron forming the boron compound is boron-11 (“ 11 B”). With such a configuration, boron-11 (“ 11 B”) is a stable isotope with respect to radiation, and thus activation of the substrate can be suppressed. Further, it is preferable that the bonding portion contains a boron compound.
 ここで、硼素化合物とは、例えば、酸化硼素、水素化硼素、水酸化硼素、炭化硼素、窒化硼素、三塩化硼素および三弗化硼素の少なくともいずれかである。 Here, the boron compound is, for example, at least one of boron oxide, boron hydride, boron hydroxide, boron carbide, boron nitride, boron trichloride and boron trifluoride.
 また、炭化珪素質焼結体からなる基材に含まれる硼素化合物の含有量は、炭化珪素質焼結体を構成する全成分100質量%のうち、硼素化合物換算で0.5質量%以上2質量%以下であることが好適である。 Further, the content of the boron compound contained in the base material composed of the silicon carbide sintered body is 0.5% by mass or more and 2% by mass in terms of boron compound out of 100% by mass of all the components constituting the silicon carbide based sintered body. It is preferable that:
 次に、本実施形態のチャンネルボックスおよびこのチャンネルボックスを備えた燃料集合体の製造方法の一例を説明する。まず、炭化珪素質焼結体からなる基材を得るには、平均粒径(D50)が0.5μm以上2μm以下である炭化珪素粉末に、焼結助剤として炭化硼素粉末と、カーボン源としてフェノール水溶液、あるいはリグニンスルホン酸塩およびリグニンカルボン酸塩の粉末と、水と、分散剤とを加え、ボールミル、回転ミル、振動ミル、ビーズミル等を用いて、混合・粉砕してスラリー化する。 Next, an example of the manufacturing method of the channel box of this embodiment and a fuel assembly provided with this channel box will be described. First, in order to obtain a base material composed of a silicon carbide sintered body, a silicon carbide powder having an average particle diameter (D 50 ) of 0.5 μm or more and 2 μm or less, boron carbide powder as a sintering aid, and carbon source A phenol aqueous solution, or a powder of lignin sulfonate and lignin carboxylate, water, and a dispersant are added, and they are mixed and pulverized into a slurry by using a ball mill, a rotary mill, a vibration mill, a bead mill, or the like.
 次に、このスラリーに、成形助剤として、メチルセルロース、カルボキシメチルセルロース等のセルロース類やその変成品、糖類、澱粉類、デキストリンやこれらの各種変成品、ポリビニルアルコール等の水溶性各種合成樹脂や酢酸ビニル等の合成樹脂エマルジョン、アラビアゴム、カゼイン、アルギン酸塩、グルコマンナン、グリセリン、ソルビタン脂肪酸エステル等を添加し混合した後、噴霧乾燥することにより炭化珪素を主成分とするセラミックス顆粒を得る。 Next, in this slurry, as molding aids, celluloses such as methylcellulose and carboxymethylcellulose and their modified products, sugars, starches, dextrins and various modified products thereof, various water-soluble synthetic resins such as polyvinyl alcohol, and vinyl acetate After adding and mixing a synthetic resin emulsion such as gum arabic, casein, alginate, glucomannan, glycerin, sorbitan fatty acid ester, etc., ceramic granules containing silicon carbide as a main component are obtained by spray drying.
 ここで、焼結助剤である炭化硼素粉末の添加量は、炭化珪素粉末100質量%に対して、例えば、0.12質量%以上1.4質量%以下であり、カーボン源の添加量は、例えば、炭化珪素粉末100質量%に対して、リグニンスルホン酸塩の粉末が0.2質量%以上2質量%以下であり、リグニンカルボン酸塩の粉末が1質量%以上10質量%以下である。また、成形助剤の添加量は、例えば、炭化珪素粉末100質量%に対して、1質量%以上15質量%以下である。また、リグニンスルホン酸塩およびリグニンカルボン酸塩の塩は、リチウム、ナトリウムおよびアンモニウムの少なくとも1種であることが好適である。 Here, the addition amount of boron carbide powder as a sintering aid is, for example, 0.12 mass% or more and 1.4 mass% or less with respect to 100 mass% of silicon carbide powder, and the addition amount of carbon source is, for example, carbonization The powder of lignin sulfonate is 0.2 mass% or more and 2 mass% or less, and the powder of lignin carboxylate is 1 mass% or more and 10 mass% or less with respect to 100 mass% of silicon powder. Moreover, the addition amount of a shaping | molding adjuvant is 1 to 15 mass% with respect to 100 mass% of silicon carbide powder, for example. Moreover, it is preferable that the salt of lignin sulfonate and lignin carboxylate is at least one of lithium, sodium and ammonium.
 なお、噴霧乾燥の前にASTM E11-61に記載されている粒度番号が200のメッシュまたはこのメッシュより細かいメッシュの篩いに通すことによって、粗大な不純物やゴミを除去し、さらに磁力を用いた除鉄機で除鉄するなどの方法で、鉄およびその化合物を除去することが好適である。 Before spray drying, coarse impurities and debris are removed by passing through a sieve with a particle size number of 200 described in ASTM E11-61 or a mesh finer than this mesh, and further removed by magnetic force. It is preferable to remove iron and its compounds by a method such as removing iron with an iron machine.
 そして、得られたセラミックス顆粒を粉末加圧法または冷間等方圧加圧法によって加圧成形することにより得られた成形体を必要に応じて切削加工を施す。次に、例えば、窒素雰囲気中において、10~40時間かけて450~650℃まで昇温して2~10時間保持した後、自然冷却して脱脂する。さらに、不活性ガス雰囲気において、1800~2200℃まで昇温し、1~10時間保持することによって、相対密度が90%以上の所定形状の基材を得ることができる。なお、不活性ガスについては特に限定されるものではないが、入手や取り扱いが容易であることから、アルゴンやヘリウムを用いることが好適である。 Then, the molded body obtained by press-molding the obtained ceramic granules by a powder pressing method or a cold isostatic pressing method is subjected to cutting as necessary. Next, for example, in a nitrogen atmosphere, the temperature is raised to 450 to 650 ° C. over 10 to 40 hours and held for 2 to 10 hours, and then naturally cooled and degreased. Furthermore, by raising the temperature to 1800 to 2200 ° C. and holding for 1 to 10 hours in an inert gas atmosphere, a substrate having a predetermined shape with a relative density of 90% or more can be obtained. In addition, although it does not specifically limit about inert gas, Since acquisition and handling are easy, it is suitable to use argon and helium.
 ここで、基材における筒状体の内面となる部分や、基材に備えた突出部について、表面の算術平均粗さを1μm以下とするには、JIS R 1601-1998に記載されている粒度番号が、例えば、240以上280以下である研磨材が固定された砥石を用いて、研削加工すればよい。 Here, the particle size described in JIS R 1601-1998 is used to reduce the arithmetic average roughness of the surface of the portion of the base material that becomes the inner surface of the cylindrical body or the protrusion provided on the base material to 1 μm or less. What is necessary is just to grind using the grindstone to which the abrasive | polishing material whose number is 240 or more and 280 or less was fixed, for example.
 次に、炭化珪素質繊維を含む炭化珪素質焼結体からなる基材を得る場合について説明する。 Next, the case of obtaining a substrate made of a silicon carbide sintered body containing silicon carbide fibers will be described.
 まず、直径が10μm以上15μm以下の炭化珪素質繊維を、数百本~数千本束ねて繊維束(ヤーン)を形成し、この繊維束を二次元または三次元方向に配列してシートやクロスとし、必要に応じて、これらのシートやクロスを積層することによって、所定形状の予備成形体(繊維プリフォーム)を形成する。 First, hundreds to thousands of silicon carbide fibers having a diameter of 10 μm to 15 μm are bundled to form a fiber bundle (yarn), and the fiber bundle is arranged in a two-dimensional or three-dimensional direction to form a sheet or cloth. If necessary, these sheets and cloth are laminated to form a preform with a predetermined shape (fiber preform).
 ここで、炭化珪素質繊維における酸素の含有量は、0.5質量%以下であることが好適である。酸素の含有量がこの範囲であると、炭化珪素質繊維が高温に曝されても、機械的特性が低下しにくい。 Here, the oxygen content in the silicon carbide fiber is preferably 0.5% by mass or less. When the oxygen content is within this range, even if the silicon carbide fiber is exposed to a high temperature, the mechanical properties are unlikely to deteriorate.
 また、炭化珪素質繊維は、化学気相蒸着法によって、熱分解炭素または窒化硼素からなる、厚みが0.5μm以上1.5μm以下の膜が被覆されていることが好適である。このような構成にすることによって、後述するスラリーに含まれる炭化珪素粉末と炭化珪素質繊維との相互拡散反応を抑え、基材の製造工程における炭化珪素質繊維を損傷から保護する。 The silicon carbide fiber is preferably coated with a film made of pyrolytic carbon or boron nitride and having a thickness of 0.5 μm or more and 1.5 μm or less by chemical vapor deposition. By adopting such a configuration, the mutual diffusion reaction between silicon carbide powder and silicon carbide fibers contained in the slurry described later is suppressed, and the silicon carbide fibers in the substrate manufacturing process are protected from damage.
 そして、平均粒径(D50)が0.1μm以上10μm以下の微粒の炭化珪素粉末と、平均粒径(D50)が50μm以上100μm以下の粗粒とからなる炭化珪素粉末と、焼結助剤として炭化硼素粉末と、カーボン源としてフェノール水溶液、あるいはリグニンスルホン酸塩およびリグニンカルボン酸塩の粉末と、水と、分散剤とを加え、ボールミル、回転ミル、振動ミル、ビーズミル等を用いて、混合・粉砕したスラリーを準備する。 A fine silicon carbide powder having an average particle size (D 50 ) of 0.1 μm or more and 10 μm or less, a silicon carbide powder comprising coarse particles having an average particle size (D 50 ) of 50 μm or more and 100 μm or less, and a sintering aid Add boron carbide powder as a carbon source, phenol aqueous solution as a carbon source, or powder of lignin sulfonate and lignin carboxylate, water and a dispersant, and mix using a ball mill, rotary mill, vibration mill, bead mill, etc. Prepare a crushed slurry.
 そして、このスラリーを予備成形体(繊維プリフォーム)に塗布または含浸した後、予備成形体(繊維プリフォーム)を上述した方法と同様の方法により脱脂する。次に、必要に応じて、スラリーを塗布または含浸された予備成形体(繊維プリフォーム)を積層した後、不活性ガス雰囲気において、1800~2200℃まで昇温し、1~10時間加圧焼結することによって、相対密度が90%以上の所定形状の基材を得ることができる。ここで、加圧焼結で用いる圧力は、例えば、10MPa以上30MPa以下である。 And after apply | coating or impregnating this slurry to a preform (fiber preform), the preform (fiber preform) is degreased by the same method as described above. Next, if necessary, a preform (fiber preform) coated or impregnated with a slurry is laminated, and then heated to 1800-2200 ° C. in an inert gas atmosphere and pressure baked for 1-10 hours. By bonding, a base material having a predetermined shape with a relative density of 90% or more can be obtained. Here, the pressure used in the pressure sintering is, for example, 10 MPa or more and 30 MPa or less.
 次に、基材同士の接合による組み合わせの一例を説明する。基材同士の組み合わせ面となる少なくとも一方面に、金属珪素、炭素および炭化珪素の各粉末を含むペーストを塗布した後、自重を含め加圧することにより組み合わせる。そして、組み合わせ面の外側から接合部を被覆するように塗布し、温度および保持時間をそれぞれ80℃以上200℃以下、8時間以上14時間以下として乾燥する。その後、アルゴン等の不活性ガス雰囲気中、温度および保持時間をそれぞれ1400℃以上1500℃以下、30分以上90分以下として熱処理することにより、基材を複数組み合わせた筒状体からなるチャンネルボックスを得ることができる。 Next, an example of the combination by joining the base materials will be described. After applying a paste containing each powder of metal silicon, carbon and silicon carbide on at least one surface which is a combination surface of the substrates, the substrates are combined by applying pressure including their own weight. And it apply | coats so that a junction part may be coat | covered from the outer side of a combination surface, and it sets temperature and holding time as 80 to 200 degreeC and 8 to 14 hours, respectively, and dries. After that, heat treatment is performed in an inert gas atmosphere such as argon at a temperature and a holding time of 1400 ° C. or more and 1500 ° C. or less and 30 minutes or more and 90 minutes or less, respectively. Obtainable.
 また、成形体の形成において、炭化珪素粉末と、焼結助剤と、バインダと、水とを所定量秤量し、これらをニーダーに入れて投入して混練して粘土状の坏土を得た後、この坏土を用いて、所望形状を成形可能な金型を先端部に備えたスクリュー式の押出成形機で成形して筒状の成形体を得てもよい。そして、成形後の工程について上述した方法により、チャンネルボックスを得てもよい。なお、筒状の成形体をまず焼成し、これを切断した後、基材における筒状体の内面となる部分を研削して、接合してもよいことはいうまでもない。 Further, in forming the molded body, a predetermined amount of silicon carbide powder, sintering aid, binder and water were weighed, put into a kneader and kneaded to obtain a clay-like clay. Thereafter, this kneaded material may be used to form a cylindrical molded body by molding with a screw-type extruder equipped with a mold capable of molding a desired shape at the tip. And you may obtain a channel box by the method mentioned above about the process after fabrication. Needless to say, after the cylindrical shaped body is first fired and cut, the portion of the base material that becomes the inner surface of the cylindrical body may be ground and joined.
 また、筒状体の内周を珪素で被覆するには、基材または筒状体を、珪素を含む溶液に浸漬した後に引き上げて、乾燥させてから不活性ガス雰囲気中で熱処理うればよい。なお、熱処理条件としては、1420℃以上1460℃以下の温度で1時間以上2時間以下保持すればよい。取り付け時や取り外し時にスペーサと近接することとなるチャンネルボックスの内面のみに珪素を塗布するなどしてもよいことはいうまでもない。 Further, in order to coat the inner periphery of the cylindrical body with silicon, the substrate or the cylindrical body may be dipped in a solution containing silicon, pulled up, dried, and then heat-treated in an inert gas atmosphere. Note that the heat treatment may be performed at a temperature of 1420 ° C. to 1460 ° C. for 1 hour to 2 hours. It goes without saying that silicon may be applied only to the inner surface of the channel box that will be close to the spacer during attachment or removal.
 また、他の組み合わせ方法としては、基材に凹部を形成して締結部材によって締結したり、基材に孔加工を施してピンによって結合したり、締結部材による締結、ピンによる結合、ペーストを用いた接合を組み合わせればよい。 In addition, as another combination method, a concave portion is formed in the base material and fastened by a fastening member, or a hole is drilled in the base material and joined by a pin, fastening by a fastening member, joining by a pin, or paste is used. What is necessary is just to combine the joined.
 次に燃料集合体の製造方法としては、ウラン燃料(ペレット)が充填された燃料棒と、燃料棒の上部および下部をそれぞれ保持する上部タイプレートおよび下部タイプレートと、ウォーターロッドと、このウォーターロッドに固定され上部タイプレートおよび下部タイプレートの間で燃料棒を支持する格子状のスペーサと、本実施形態のチャンネルボックスとを用意する。そして、例えば、スペーサをウォーターロッドに固定し、ウォーターロッドを下部タイプレートに装着し、スペーサの格子に、燃料棒を挿入し、その後、上部タイプレートを装着し、最後に燃料棒およびスペーサが位置する部分をチャンネルボックスで覆うことにより、燃料集合体を得ることができる。 Next, as a method of manufacturing the fuel assembly, a fuel rod filled with uranium fuel (pellet), an upper tie plate and a lower tie plate that respectively hold the upper and lower portions of the fuel rod, a water rod, and the water rod A grid-like spacer that is fixed to the upper tie plate and supports the fuel rod between the upper tie plate and the lower tie plate, and the channel box of this embodiment are prepared. Then, for example, fix the spacer to the water rod, attach the water rod to the lower tie plate, insert the fuel rod into the spacer grid, then install the upper tie plate, and finally position the fuel rod and spacer. A fuel assembly can be obtained by covering the portion to be covered with a channel box.
 そして、本実施形態のチャンネルボックスが、寸法精度に優れているとともに、長期間の使用によって腐食や変形の少ないものであることから、このようなチャンネルボックスを備える燃料集合体は、長期間にわたって安定した使用が可能であり、信頼性の高いものとなる。 And since the channel box of this embodiment is excellent in dimensional accuracy and has little corrosion and deformation due to long-term use, the fuel assembly including such a channel box is stable over a long period of time. Can be used, and is highly reliable.
 1~15:基材
 10~110:チャンネルボックス
 16,18:締結部材
 17,19:挿入部材
1 to 15: Base material 10 to 110: Channel box 16, 18: Fastening member 17, 19: Insertion member

Claims (7)

  1.  炭化珪素質焼結体からなる基材を複数組み合わせた筒状体からなることを特徴とするチャンネルボックス。 A channel box comprising a cylindrical body in which a plurality of base materials made of a silicon carbide sintered body are combined.
  2.  前記基材が単一の部材にて筒状とされていることを特徴とする請求項1に記載のチャンネルボックス。 The channel box according to claim 1, wherein the base material is formed into a cylindrical shape by a single member.
  3.  前記基材は、前記筒状体の内面にあたる部位に突出部を備えていることを特徴とする請求項1または請求項2のいずれかに記載のチャンネルボックス。 3. The channel box according to claim 1, wherein the base material includes a protruding portion at a portion corresponding to an inner surface of the cylindrical body.
  4.  組み合わせる前記基材同士の少なくとも一方に段差を備え、該段差の少なくとも一部が組み合わせ面とされていることを特徴とする請求項1乃至請求項3のいずれかに記載のチャンネルボックス。 The channel box according to any one of claims 1 to 3, wherein at least one of the substrates to be combined is provided with a step, and at least a part of the step is a combined surface.
  5.  複数の前記基材のうちの少なくとも1つが、炭化珪素質繊維を含む炭化珪素質焼結体からなることを特徴とする請求項1乃至請求項4のいずれかに記載のチャンネルボックス。 5. The channel box according to claim 1, wherein at least one of the plurality of base materials is made of a silicon carbide sintered body including silicon carbide fibers.
  6.  前記筒状体の内周が珪素で被覆されていることを特徴とする請求項1乃至請求項5のいずれかに記載のチャンネルボックス。 The channel box according to any one of claims 1 to 5, wherein an inner periphery of the cylindrical body is covered with silicon.
  7.  請求項1乃至請求項6のいずれかに記載のチャンネルボックスを備えることを特徴とする燃料集合体。 A fuel assembly comprising the channel box according to any one of claims 1 to 6.
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SE2250101A1 (en) * 2021-03-18 2022-09-19 Toshiba Kk Channel box and fuel assembly

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JP2016024062A (en) * 2014-07-22 2016-02-08 株式会社東芝 Channel box
US10878968B2 (en) 2014-07-22 2020-12-29 Kabushiki Kaisha Toshiba Channel box
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TWI820584B (en) * 2021-03-18 2023-11-01 日商東芝股份有限公司 channel box and fuel assembly

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